WO2019237600A1 - Acrylic pressure sensitive adhesive and preparation method thereof, composite film structure, diaphragm, and sound producing device - Google Patents

Acrylic pressure sensitive adhesive and preparation method thereof, composite film structure, diaphragm, and sound producing device Download PDF

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Publication number
WO2019237600A1
WO2019237600A1 PCT/CN2018/110158 CN2018110158W WO2019237600A1 WO 2019237600 A1 WO2019237600 A1 WO 2019237600A1 CN 2018110158 W CN2018110158 W CN 2018110158W WO 2019237600 A1 WO2019237600 A1 WO 2019237600A1
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Prior art keywords
sensitive adhesive
pressure
adhesive layer
layer
composite film
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PCT/CN2018/110158
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French (fr)
Chinese (zh)
Inventor
王海峰
王婷
李春
刘春发
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歌尔股份有限公司
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Publication of WO2019237600A1 publication Critical patent/WO2019237600A1/en

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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R31/00Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor
    • H04R31/003Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor for diaphragms or their outer suspension

Definitions

  • the present invention relates to the technical field of sound generating devices, and in particular, to an acrylic pressure-sensitive adhesive, a method for preparing the acrylic pressure-sensitive adhesive, a composite film structure using the acrylic pressure-sensitive adhesive, a diaphragm using the composite film structure, and A sound generating device using the diaphragm.
  • the present invention provides an acrylic pressure-sensitive adhesive, which aims to make the diaphragm applied with the acrylic pressure-sensitive adhesive have better damping performance without increasing the thickness of the pressure-sensitive adhesive to solve the problem. Low-frequency distortion of the sound generator.
  • the raw materials for making the acrylic pressure-sensitive adhesive include:
  • the soft monomer is n-butyl acrylate and / or 2-ethylhexyl acrylate; and / or,
  • the hard monomer is at least one of methyl methacrylate, styrene, and acrylic acid; and / or,
  • the functional monomer is at least one of methacrylic acid, acrylamide, and acrylic acid; and / or,
  • the initiator is benzoyl peroxide and / or azobisisobutyronitrile; and / or,
  • the cross-linking agent is ethyl isocyanate methacrylate and / or aluminum acetate; and / or,
  • the damping modifier is at least one of nitrile rubber, neoprene, chlorinated polyethylene rubber, and butyl rubber; and / or,
  • the organic solvent is at least one of benzene, toluene, ethyl acetate, xylene, N-methylpyrrolidone and methyl ethyl ketone.
  • the invention also provides a method for preparing an acrylic pressure-sensitive adhesive, including the following steps:
  • the colloid added with a crosslinking agent is dried to obtain a pressure-sensitive adhesive.
  • the step of drying the colloid added with a cross-linking agent includes sequentially performing a first drying treatment and a second drying treatment on the colloid added with a cross-linking agent, and the first drying
  • the drying temperature of the treatment is 70 to 100 ° C
  • the drying time is 2 to 3 minutes
  • the drying temperature of the second drying treatment is 130 to 150 ° C
  • the drying time is 2 to 3 minutes; and / or,
  • the heating temperature of the heat treatment is 75 to 85 ° C, and the heating time is 6 to 8 hours.
  • the present invention also provides a composite film structure, which includes two first substrate layers and at least one first pressure-sensitive adhesive layer.
  • the first pressure-sensitive adhesive layer is sandwiched between the two first substrates. Between the material layers, at least one of the two first substrate layers is a plastic substrate layer, and the material of the first pressure-sensitive adhesive layer is the acrylic pressure-sensitive adhesive described in the above embodiment.
  • the material of the plastic substrate layer is polyetheretherketone, polyarylate, polyetherimide, polyimide, polyphenylene sulfide, polyethylene naphthalate, and polyterephthalic acid. At least one of glycol esters; and / or,
  • the thickness of the first substrate layer ranges from 2 to 40 ⁇ m; and / or,
  • the thickness of the first pressure-sensitive adhesive layer ranges from 2 to 40 ⁇ m.
  • the composite film structure includes a second pressure-sensitive adhesive layer and a second substrate layer.
  • the second substrate layer includes a first surface and a second surface opposite to each other.
  • the first pressure-sensitive adhesive layer is sandwiched between the first pressure-sensitive adhesive layer and the second surface.
  • the second pressure-sensitive adhesive layer is sandwiched between the second surface of the second substrate layer and another first substrate layer, and the second
  • the material of the pressure-sensitive adhesive layer is the same as that of the first pressure-sensitive adhesive layer, or the material of the second pressure-sensitive adhesive layer is a silicone-based pressure-sensitive adhesive.
  • the second substrate layer is a thermoplastic elastomer layer or an engineering plastic layer
  • the thermoplastic elastomer layer is selected from a thermoplastic polyester elastomer, a thermoplastic polyurethane elastomer, a thermoplastic polyamide elastomer, and a silicone elastomer
  • At least one of the engineering plastic layer is selected from the group consisting of polyetheretherketone, polyarylate, polyetherimide, polyimide, polyphenylene sulfide, polyethylene naphthalate, polyterephthalate At least one of ethylene glycol formate and polybutylene terephthalate; and / or,
  • the thickness of the second pressure-sensitive adhesive layer ranges from 2 to 40 ⁇ m; and / or,
  • the thickness of the second substrate layer ranges from 1 to 30 ⁇ m.
  • the present invention also provides a composite film structure, which includes two first substrate layers and at least one first pressure-sensitive adhesive layer.
  • the first pressure-sensitive adhesive layer is sandwiched between the two first substrates.
  • Between the material layers, at least one of the two first substrate layers is a thermoplastic elastomer layer, and the material of the first pressure-sensitive adhesive layer is the acrylic pressure-sensitive adhesive described in the above embodiment.
  • the material of the thermoplastic elastomer layer includes at least one of a thermoplastic polyester elastomer, a thermoplastic polyurethane elastomer, a thermoplastic polyamide elastomer, and a silicone elastomer; and / or,
  • the thickness of the first substrate layer ranges from 5 to 40 ⁇ m; and / or,
  • the thickness of the first pressure-sensitive adhesive layer ranges from 2 to 40 ⁇ m.
  • the two substrate layers are both thermoplastic elastomer layers
  • the composite film structure includes a first thermoplastic elastomer layer, the first pressure-sensitive adhesive layer, and a second thermoplastic elastomer layer that are sequentially stacked.
  • thermoplastic elastomer layer the materials of the first thermoplastic elastomer layer and the second thermoplastic elastomer layer are the same.
  • the composite film structure includes a second pressure-sensitive adhesive layer and a second substrate layer.
  • the second substrate layer includes a first surface and a second surface opposite to each other.
  • the first pressure-sensitive adhesive layer is sandwiched between the first pressure-sensitive adhesive layer and the second surface.
  • the second pressure-sensitive adhesive layer is sandwiched between the second surface of the second substrate layer and another first substrate layer, and the second
  • the material of the pressure-sensitive adhesive layer is the same as that of the first pressure-sensitive adhesive layer, or the material of the second pressure-sensitive adhesive layer is a silicone-based pressure-sensitive adhesive.
  • the material of the second substrate layer is a thermoplastic elastomer or an engineering plastic
  • the thermoplastic elastomer is selected from the group consisting of thermoplastic polyester elastomer, thermoplastic polyurethane elastomer, thermoplastic polyamide elastomer, and silicone elastomer.
  • the engineering plastic is selected from the group consisting of polyetheretherketone, polyarylate, polyetherimide, polyimide, polyphenylene sulfide, polyethylene naphthalate, and polyethylene terephthalate At least one of a glycol ester and polybutylene terephthalate; and / or,
  • the thickness of the second pressure-sensitive adhesive layer ranges from 2 to 40 ⁇ m; and / or,
  • the thickness of the second substrate layer ranges from 1 to 30 ⁇ m.
  • the invention also provides a diaphragm, which has the composite film structure described in the above embodiment.
  • the invention also provides a sound generating device, which comprises the diaphragm described in the above embodiment.
  • the raw materials for making the acrylic pressure-sensitive adhesive according to the technical solution of the present invention include: 30 to 45 parts of soft monomers, 5 to 20 parts of hard monomers, 1 to 10 parts of functional monomers, 0.01 to 1 part of initiator, 0.01 to 1 part of cross-linking agent, 30 to 45 parts of organic solvent and 5 to 10 parts of damping modifier.
  • the soft monomer, hard monomer and functional monomer will undergo polymerization reaction under the action of the initiator, and cross-link A cross-linking reaction further occurs under the action of a cross-linking agent, thereby generating an acrylic pressure-sensitive adhesive having a three-dimensional network structure.
  • the three-dimensional network structure can make the acrylic pressure-sensitive adhesive have a dense structure to make the acrylic pressure-sensitive adhesive.
  • the diaphragm can ensure better damping performance without increasing the thickness of the acrylic pressure-sensitive adhesive, thereby solving the problem of low-frequency distortion of the sound device.
  • FIG. 1 is a cross-sectional view of a first embodiment of a composite membrane structure of the present invention.
  • FIG. 2 is a cross-sectional view of a second embodiment of the composite membrane structure of the present invention.
  • FIG 3 is a cross-sectional view of an embodiment of a diaphragm according to the present invention.
  • Label name Label name 100 Composite membrane structure 51 First surface 10 First substrate layer 53 Second surface 30 First pressure-sensitive adhesive layer 200 Diaphragm 30 ’ Second pressure-sensitive adhesive layer twenty one Folding ring 50 Second substrate layer twenty three Ball top
  • the invention provides an acrylic pressure-sensitive adhesive.
  • the raw materials for making acrylic pressure-sensitive adhesives include:
  • the raw materials for making the acrylic pressure-sensitive adhesive according to the technical solution of the present invention include: 30 to 45 parts of soft monomers, 5 to 20 parts of hard monomers, 1 to 10 parts of functional monomers, 0.01 to 1 part of initiator, 0.01 to 1 part of cross-linking agent, 30 to 45 parts of organic solvent and 5 to 10 parts of damping modifier.
  • the soft monomer, hard monomer and functional monomer will undergo polymerization reaction under the action of the initiator, and cross-link A cross-linking reaction further occurs under the action of a cross-linking agent, thereby generating an acrylic pressure-sensitive adhesive having a three-dimensional network structure.
  • the three-dimensional network structure can make the acrylic pressure-sensitive adhesive have a dense structure to make the acrylic pressure-sensitive adhesive.
  • the diaphragm can still ensure better damping performance without increasing the thickness of the acrylic pressure-sensitive adhesive, thereby solving the problem of low-frequency distortion of the sound device.
  • the soft monomer is n-butyl acrylate and / or 2-ethylhexyl acrylate.
  • Soft monomers provide initial tack and peel strength for acrylic pressure-sensitive adhesives. If the amount of soft monomer is too small, the wettability and initial tack of acrylic pressure-sensitive adhesive are too poor; if too much is used, the acrylic pressure-sensitive adhesive's holding power is too poor.
  • the hard monomer is at least one of methyl methacrylate, styrene, and acrylic acid. If the amount of the hard monomer is too small, the cohesive force of the acrylic pressure-sensitive adhesive is insufficient; if it is too large, the initial viscosity of the acrylic pressure-sensitive adhesive is poor.
  • the functional monomer is at least one of methacrylic acid, acrylamide, and acrylic acid.
  • Functional monomers can be used to adjust the adhesion of acrylic pressure-sensitive adhesives to substrates.
  • the initiator is benzoyl peroxide and / or azobisisobutyronitrile.
  • the role of the initiator is to provide free radicals for the polymerization of acrylic monomers. If the amount is too small, the conversion rate of the acrylic pressure-sensitive adhesive will be reduced, and the polymerization reaction will not be complete. As a result, the cohesive force of the acrylic pressure-sensitive adhesive is reduced.
  • the cross-linking agent is ethyl isocyanate methacrylate and / or aluminum acetate.
  • the role of the cross-linking monomer causes a cross-linking reaction between the soft monomer, the hard monomer and the functional monomer, and increases the cohesive force of the acrylic pressure-sensitive adhesive. If the amount is too small, the degree of crosslinking of the acrylic pressure-sensitive adhesive is insufficient, which will lead to degumming; if the amount is too large, the crosslinking will be excessive, which will cause the initial viscosity of the acrylic pressure-sensitive adhesive to be seriously reduced.
  • the damping modifier is at least one of a nitrile rubber, a neoprene rubber, a chlorinated polyethylene rubber, and a butyl rubber.
  • the damping modifier has better damping characteristics. After adding it to the acrylic pressure-sensitive adhesive, the damping characteristics of the acrylic pressure-sensitive adhesive can be greatly improved.
  • the organic solvent is at least one of benzene, toluene, ethyl acetate, xylene, N-methylpyrrolidone and methyl ethyl ketone.
  • the soft monomer, the hard monomer, the functional monomer, the initiator, the cross-linking agent, and the damping modifier are soluble in the organic solvent.
  • the invention also provides a method for preparing an acrylic pressure-sensitive adhesive, including the following steps:
  • damping modifier 5 to 10 parts of damping modifier and 30 to 45 parts of organic solvent are provided by weight part, and the damping modifier is added to the organic solvent to obtain a mixture;
  • the colloid containing the crosslinking agent is dried to obtain an acrylic pressure-sensitive adhesive.
  • the damping modifier can be plasticized on an open mill for 10 to 15 minutes before being put into an organic solvent.
  • the organic solvent is at least one of benzene, toluene, ethyl acetate, xylene, N-methylpyrrolidone and methyl ethyl ketone.
  • the colloid added with a crosslinking agent when the colloid added with a crosslinking agent is dried to obtain an acrylic pressure-sensitive adhesive, the colloid may be coated on a substrate, and then the colloid is dried.
  • the material of the substrate may be a thermoplastic elastomer layer, a release film or an engineering plastic layer.
  • the thermoplastic elastomer layer is selected from at least a thermoplastic polyester elastomer, a thermoplastic polyurethane elastomer, a thermoplastic polyamide elastomer, and a silicone elastomer.
  • the engineering plastic layer is selected from the group consisting of polyetheretherketone, polyarylate, polyetherimide, polyimide, polyphenylene sulfide, polyethylene naphthalate, polyethylene terephthalate Ester and at least one of polybutylene terephthalate.
  • the soft monomer, the hard monomer and the functional monomer of the technical solution of the present invention undergo a polymerization reaction under the action of an initiator, and further undergo a cross-linking reaction under the action of a cross-linking agent, thereby generating acrylic acid having a three-dimensional network structure.
  • Pressure-sensitive adhesive, the three-dimensional network structure can make the acrylic pressure-sensitive adhesive have a dense structure, so that the acrylic pressure-sensitive adhesive has better damping performance, and the addition of a damping modifier can further improve the pressure-sensitive adhesive Damping performance of pressure-sensitive adhesive.
  • the diaphragm can ensure better damping performance without increasing the thickness of the acrylic pressure-sensitive adhesive, thereby solving the problem of low-frequency distortion of the sound device.
  • the step of drying the colloid added with the crosslinking agent includes sequentially performing the first drying treatment and the second drying treatment on the colloid added with the crosslinking agent, and the drying temperature of the first drying treatment is 70 to 100. °C, drying time is 2 ⁇ 3min, drying temperature of the second drying treatment is 130 ⁇ 150 ° C, drying time is 2 ⁇ 3min.
  • the first drying process removes organic solvents from the colloid.
  • the second drying treatment can further cause a crosslinking reaction between the soft monomer, the hard monomer and the functional monomer, so as to cure the colloid to obtain an acrylic pressure-sensitive adhesive.
  • the polymerization of the soft monomers, hard monomers, and functional monomers occurs under the action of the initiator.
  • the present invention also provides a composite film structure 100.
  • the composite film structure 100 includes two first substrate layers 10 and at least one first pressure-sensitive adhesive layer 30 sandwiched therebetween. Between the two first substrate layers 10, at least one of the two first substrate layers 10 is a plastic substrate layer, and the material of the first pressure-sensitive adhesive layer 10 is the acrylic pressure-sensitive adhesive described in the above embodiment. gum.
  • the composite membrane structure 100 adopts all the technical solutions of all the above embodiments, it has at least all the beneficial effects brought by the technical solutions of the above embodiments, which will not be described in detail here.
  • the material of the plastic substrate layer includes polyetheretherketone, polyarylate, polyetherimide, polyimide, polyphenylene sulfide, polyethylene naphthalate, polyethylene terephthalate At least one of.
  • the material may include at least one of a polyester elastomer, a polyurethane elastomer, and a silicone elastomer. Of course, other materials may also be used. The invention does not limit this.
  • the thickness of the first base material layer 10 ranges from 2 to 40 ⁇ m.
  • the thickness of the first substrate layer 10 is 2 ⁇ m, 3 ⁇ m, 4 ⁇ m, 5 ⁇ m, 6 ⁇ m, 7 ⁇ m, 8 ⁇ m, 9 ⁇ m, 10 ⁇ m, 11 ⁇ m, 12 ⁇ m, 13 ⁇ m, 14 ⁇ m, 15 ⁇ m, 16 ⁇ m, 17 ⁇ m, 18 ⁇ m, 19 ⁇ m, 20 ⁇ m , 21 ⁇ m, 22 ⁇ m, 23 ⁇ m, 24 ⁇ m, 25 ⁇ m, 26 ⁇ m, 27 ⁇ m, 28 ⁇ m, 29 ⁇ m, 30 ⁇ m, 31 ⁇ m, 32 ⁇ m, 33 ⁇ m, 34 ⁇ m, 35 ⁇ m, 36 ⁇ m, 37 ⁇ m, 38 ⁇ m, 39 ⁇ m, or 40 ⁇ m.
  • the two first substrate layers 10 can be made of the same material or different materials.
  • At least one of the first substrate layers 10 in the technical solution of the present invention is a plastic substrate layer
  • the material of the plastic substrate layer is selected from the group consisting of polyetheretherketone, polyarylate, polyetherimide, and polyimide
  • the thickness of the first pressure-sensitive adhesive layer 30 ranges from 2 to 40 ⁇ m.
  • the thickness of the pressure-sensitive adhesive layer 30 is 2 ⁇ m, 3 ⁇ m, 4 ⁇ m, 5 ⁇ m, 6 ⁇ m, 7 ⁇ m, 8 ⁇ m, 9 ⁇ m, 10 ⁇ m, 11 ⁇ m, 12 ⁇ m, 13 ⁇ m, 14 ⁇ m, 15 ⁇ m, 16 ⁇ m, 17 ⁇ m, 18 ⁇ m, 19 ⁇ m, 20 ⁇ m, 21 ⁇ m, 22 ⁇ m, 23 ⁇ m, 24 ⁇ m, 25 ⁇ m, 26 ⁇ m, 27 ⁇ m, 28 ⁇ m, 29 ⁇ m, 30 ⁇ m, 31 ⁇ m, 32 ⁇ m, 33 ⁇ m, 34 ⁇ m, 35 ⁇ m, 36 ⁇ m, 37 ⁇ m, 38 ⁇ m, 39 ⁇ m, or 40 ⁇ m.
  • the thickness of the first pressure-sensitive adhesive layer 30 of the technical solution of the present invention ranges from 2 to 40 ⁇ m, so that the composite film structure 100 using the first pressure-sensitive adhesive layer 30 has better high temperature resistance characteristics, even when the input voltage increases, The rigidity and damping performance of the composite membrane structure 100 will not be significantly reduced.
  • the two base material layers 10 are both plastic base material layers.
  • the composite film structure 100 is a first plastic substrate layer, a first pressure-sensitive adhesive layer, and a second plastic substrate layer that are sequentially stacked.
  • the materials of the first thermoplastic substrate layer and the second plastic substrate layer may be the same or different.
  • the materials of the first plastic substrate layer and the second plastic substrate layer are the same, for example, both are polyetheretherketone.
  • the composite film structure is a polyetheretherketone, an acrylic pressure-sensitive adhesive, and a polyetheretherketone structure which are sequentially stacked.
  • the acrylic pressure-sensitive adhesive is the acrylic pressure-sensitive adhesive modified by the damping modifier in the above embodiment.
  • the composite film structure 100 further includes a second pressure-sensitive adhesive layer 30 ′ and a second substrate layer 50.
  • the second substrate layer 50 includes a first surface 51 and a second surface 53 opposite to each other.
  • the adhesive layer 30 is sandwiched between the first surface 51 of the second substrate layer 50 and a first substrate layer 10, and the second pressure-sensitive adhesive layer 30 ′ is sandwiched between the second surface 53 of the second substrate layer 50.
  • the material of the second pressure-sensitive adhesive layer 30 ′ is the same as that of the first pressure-sensitive adhesive layer 30, or the material of the second pressure-sensitive adhesive layer 30 ′ is silicone Class pressure-sensitive adhesive.
  • the material of the second pressure-sensitive adhesive layer 30 ' may also be an adhesive of other materials, which is not limited in the present invention.
  • the material of the second substrate layer 50 is a thermoplastic elastomer or an engineering plastic.
  • the thermoplastic elastomer is selected from at least one of a thermoplastic polyester elastomer, a thermoplastic polyurethane elastomer, a thermoplastic polyamide elastomer, and a silicone elastomer.
  • the engineering plastic Selected from the group consisting of polyetheretherketone, polyarylate, polyetherimide, polyimide, polyphenylene sulfide, polyethylene naphthalate, polyethylene terephthalate, and polyterephthalate At least one of butylene glycol formate.
  • the thickness of the second pressure-sensitive adhesive layer 30 ' ranges from 2 to 40 m.
  • the thickness of the second base material layer 50 ranges from 1 to 30 ⁇ m.
  • the thickness of the second pressure-sensitive adhesive layer 30 ' is 1 ⁇ m, 2 ⁇ m, 3 ⁇ m, 4 ⁇ m, 5 ⁇ m, 6 ⁇ m, 7 ⁇ m, 8 ⁇ m, 9 ⁇ m, 10 ⁇ m, 11 ⁇ m, 12 ⁇ m, 13 ⁇ m, 14 ⁇ m, 15 ⁇ m, 16 ⁇ m, 17 ⁇ m, 18 ⁇ m 19 ⁇ m, 20 ⁇ m, 21 ⁇ m, 22 ⁇ m, 23 ⁇ m, 24 ⁇ m, 25 ⁇ m, 26 ⁇ m, 27 ⁇ m, 28 ⁇ m, 29 ⁇ m, 30 ⁇ m, 31 ⁇ m, 32 ⁇ m, 33 ⁇ m, 34 ⁇ m, 35 ⁇ m, 36 ⁇ m, 37 ⁇ m, 38 ⁇ m, 39 ⁇ m, or 40 ⁇ m.
  • the thickness of the second substrate layer 50 is 1 ⁇ m, 2 ⁇ m, 3 ⁇ m, 4 ⁇ m, 5 ⁇ m, 6 ⁇ m, 7 ⁇ m, 8 ⁇ m, 9 ⁇ m, 10 ⁇ m, 11 ⁇ m, 12 ⁇ m, 13 ⁇ m, 14 ⁇ m, 15 ⁇ m, 16 ⁇ m, 17 ⁇ m, 18 ⁇ m, 19 ⁇ m , 20 ⁇ m, 21 ⁇ m, 22 ⁇ m, 23 ⁇ m, 24 ⁇ m, 25 ⁇ m, 26 ⁇ m, 27 ⁇ m, 28 ⁇ m, 29 ⁇ m, or 30 ⁇ m.
  • the composite film structure 100 of the technical solution of the present invention includes two layers of a first substrate layer 10, a first pressure-sensitive adhesive layer 30, a second pressure-sensitive adhesive 30 ', and a second substrate layer 50, one of which is a pressure-sensitive adhesive layer 30 It is sandwiched between the first surface 51 of the second substrate layer 50 and a first substrate layer 10, and the second pressure-sensitive adhesive layer 30 'is sandwiched between the second surface 53 of the second substrate layer 50 and another Between the first substrate layers 10 to increase the stiffness and anti-polarization capability of the composite film structure 100.
  • the material of the second pressure-sensitive adhesive layer 30 ' may be a silicone-based pressure-sensitive adhesive.
  • the raw materials of the silicone pressure-sensitive adhesive include:
  • the catalyst is an organic complex of platinum or an organic tin compound.
  • the main role of the catalyst is to speed up the reaction.
  • the concentration of the platinum organic complex is 1 to 100 ul / L.
  • the organic complex of platinum may be at least one of a solution of chloroplatinic acid polysiloxane, a chloroplatinic acid isopropanol complex, and a chloroplatinic acid diethyl phthalate complex.
  • the organic tin-based compound is at least one selected from the group consisting of dibutyltin dilaurate, dioctyltin dilaurate, dibutyltin diacetate, and stannous octoate.
  • the organic solvent is at least one of benzene, toluene, ethyl acetate, xylene, N-methylpyrrolidone and methyl ethyl ketone.
  • the silicone resin and the silicone rubber can be dissolved in the organic solvent for uniform mixing.
  • the manufacturing materials of the second pressure-sensitive adhesive layer 30 'of the technical solution of the present invention include: 20 to 80 parts of silicone resin, 30 to 90 parts of organic solvent, 0.1 to 5 parts of catalyst, 5 to 55 parts of silicone rubber, and silicone rubber.
  • a condensation reaction occurs with the silicone resin, a cross-linking reaction occurs between the silicone rubber, and the catalyst accelerates the reaction speed, thereby generating a three-dimensional network-structured silicone pressure-sensitive adhesive.
  • the three-dimensional network structure can make the
  • the silicone pressure-sensitive adhesive has a dense structure, so that the silicone pressure-sensitive adhesive has better high temperature resistance, and the silicone resin has the advantages of large molecular weight and high modulus.
  • the silicone resin is set to 20 to 80 parts.
  • the silicone rubber is set to 5 to 55 parts to improve the film-forming property, adhesiveness and return of the silicone-based pressure-sensitive adhesive.
  • the elasticity makes the diaphragm using the silicone pressure-sensitive adhesive not to cause polarization phenomenon during the vibration process, so that the sound generating device using the diaphragm has better sound quality and listening stability.
  • the second pressure-sensitive adhesive layer 30 'of the present invention has high damping property, and its loss factor is ⁇ 0.5.
  • the second pressure-sensitive adhesive layer 30 'of the present invention has better high temperature holding viscosity. In a test environment at 150 ° C, its falling time is more than 1 hour.
  • the silicone resin includes an M chain link and a Q chain link.
  • the M chain link is
  • the Q chain link is
  • R 1 is a methyl group, a hydrogen group, or a vinyl group, and the range of m is 15-20.
  • the number ratio between the M chain links and the Q chain links is 1: 0.6 to 0.9.
  • the M chain link of the silicone resin can improve the compatibility with the silicone rubber and play a role of increasing the viscosity.
  • the Q chain link has a reinforcing effect and can improve the cohesive strength of the second pressure-sensitive adhesive layer 30 'produced.
  • the compatibility between the silicone resin and the silicone rubber is poor, and when the number of M chain links and Q chain links is relatively large, the second pressure-sensitive adhesive layer 30 is obtained. 'Cohesive strength is poor.
  • the number ratio of the M chain link and the Q chain link in the technical solution of the present invention is set to 1: 0.6 to 0.9, which not only can make the silicone resin and the silicone rubber have better compatibility, so that the second pressure
  • the sensitive adhesive layer 30 ' has good comprehensive performance and high solid content, and can also make the second pressure-sensitive adhesive layer 30' prepared with better elasticity and cohesive strength.
  • R1 in the M chain link is a methyl group, a hydrogen group or a vinyl group, and the hydrogen group and the vinyl group can be used for a condensation reaction or an addition reaction with a silicone rubber.
  • m in the Q link may be 15, 16, 17, 18, 19, or 20.
  • the value of m in the Q chain link represents the content of hydroxyl groups.
  • the content of hydroxyl groups will affect the degree of reaction between silicone resin and silicone rubber, and affect the properties of silicone pressure-sensitive adhesives, such as adhesion and bonding strength.
  • the value of m in the Q chain link of the present invention ranges from 15 to 20, so that the prepared silicone pressure-sensitive adhesive has better adhesion and bonding strength.
  • R 2 is a methyl group, a vinyl group, or a phenyl group, and the range of n is 5000 to 10,000. Phenyl can increase the heat resistance of silicone pressure-sensitive adhesives, and vinyl can crosslink with other groups.
  • the silicone rubber of the present invention has a linear structure with a hydroxyl group as an end group, and the hydroxyl group can undergo a condensation reaction with the silicone resin.
  • the range of the silicone rubber n is 5000 to 10,000, so that the molecular weight of the silicone rubber is moderate, so that the prepared second pressure-sensitive adhesive layer 30 'has better flexibility, cohesive strength, low mobility, good viscosity, And solid content.
  • the silicone rubber is at least one of methyl hydroxy silicone rubber, vinyl silicone rubber, and phenyl silicone rubber.
  • the mass ratio of silicone resin and silicone rubber ranges from 1: 1 to 15: 1.
  • the mass ratio of silicone resin and silicone rubber is: 1: 1, 2: 1, 3: 1, 4: 1, 5: 1, 6: 1, 7: 1, 8: 1, 9: 1, 10: 1, 11: 1, 12: 1, 13: 1, 14: 1, or 15: 1, etc.
  • the range of the mass ratio of the silicone resin and the silicone rubber according to the technical solution of the present invention is set to 1: 1 to 15: 1, so that the prepared second pressure-sensitive adhesive layer 30 'has better initial tack and stickiness.
  • the raw material of the second pressure-sensitive adhesive layer 30 'further includes 0 to 5 parts by weight of a crosslinking agent.
  • the crosslinking agent is a hydrogen-containing silicone oil, an organic peroxide, or an alkoxysilane.
  • the role of the cross-linking agent is to cause the cross-linking reaction of the silicone rubber and increase the cohesive force of the silicone pressure-sensitive adhesive.
  • Hydrogen-containing silicone oil refers to a silicone oil containing an S-H bond. Understandably, the silicone rubber also undergoes a crosslinking reaction with the hydrogen-containing silicone oil.
  • Organic peroxides can be benzoyl peroxide, t-butyl hydroperoxide, dicumene peroxide, 2,4-dichlorobenzoyl, 2,5-dimethyl-2,5-di ( Tert-butylperoxy) hexane, di- (tert-butylisopropylperoxy) benzene, and the like.
  • the alkoxysilane may be epoxysilane, tetramethoxysilane, octyltrimethoxysilane, di-tert-butoxydiacetoxysilane, methoxysilane, 3- (2,3-glycidoxy) At least one of propyltrimethoxysilane, methyltriacetoxyoximylsilane, methyltrimethoxysilane, vinyltrimethoxysilane, ethoxysilane, propoxysilane, and butoxysilanekind and so on.
  • the raw materials of the second pressure-sensitive adhesive layer 30 'further include 0 to 5 parts by weight of the reaction inhibitor.
  • the reaction inhibitor is at least one of an alkynol compound, a nitrogen-containing compound, and a vinyl compound.
  • the reaction inhibitor can slow down the reaction speed, so that the storage period of the pressure-sensitive adhesive is prolonged.
  • the alkynol compound may be ethynylcyclohexanol, 2-methyl-3-butyn-2-ol, 3-phenyl-1-butyn-3-ol, and 3-propyl-1-butyn- At least one of 3-alcohols.
  • the nitrogen-containing compound may be at least one of quinoline, methylhydrazine, and phenylhydrazine.
  • the vinyl compound may be perchloroethylene and / or tetravinyltetramethylcyclotetrasiloxane.
  • the present invention also provides a composite film structure 100.
  • the composite film structure 100 includes two first substrate layers 10 and at least one first pressure-sensitive adhesive layer 30 sandwiched therebetween. Between the two first substrate layers 10, at least one of the two first substrate layers 10 is a thermoplastic elastomer layer, and the material of the first pressure-sensitive adhesive layer 10 is the acrylic pressure-sensitive adhesive described in the above embodiment. gum.
  • the composite membrane structure 100 adopts all the technical solutions of all the above embodiments, it has at least all the beneficial effects brought by the technical solutions of the above embodiments, which will not be described in detail here.
  • the material of the thermoplastic elastomer layer includes at least one of a thermoplastic polyester elastomer, a thermoplastic polyurethane elastomer, a thermoplastic polyamide elastomer, and a silicone elastomer.
  • the thickness of the first base material layer 10 ranges from 5 to 40 ⁇ m.
  • the thickness of the first substrate layer 10 is 5 ⁇ m, 6 ⁇ m, 7 ⁇ m, 8 ⁇ m, 9 ⁇ m, 10 ⁇ m, 11 ⁇ m, 12 ⁇ m, 13 ⁇ m, 14 ⁇ m, 15 ⁇ m, 16 ⁇ m, 17 ⁇ m, 18 ⁇ m, 19 ⁇ m, 20 ⁇ m, 21 ⁇ m, 22 ⁇ m, 23 ⁇ m , 24 ⁇ m, 25 ⁇ m, 26 ⁇ m, 27 ⁇ m, 28 ⁇ m, 29 ⁇ m, 30 ⁇ m, 31 ⁇ m, 32 ⁇ m, 33 ⁇ m, 34 ⁇ m, 35 ⁇ m, 36 ⁇ m, 37 ⁇ m, 38 ⁇ m, 39 ⁇ m, or 40 ⁇ m.
  • the two first substrate layers 10 can be made of the same material or different materials.
  • the material of the first substrate layer 10 of the technical solution of the present invention is selected from at least one of a thermoplastic polyester elastomer, a thermoplastic polyurethane elastomer, a thermoplastic polyamide elastomer, and a silicone elastomer, so that the first substrate layer 10 At least one of the layers has a softening temperature greater than 80 ° C, has good high temperature resistance, and the thickness of the first substrate layer 10 is 5 to 40 ⁇ m, so that the composite film structure 100 not only has better strength and resilience, but also has excellent Structural stability, and high temperature resistance.
  • the thickness of the pressure-sensitive adhesive layer 30 ranges from 2 to 40 ⁇ m.
  • the thickness of the pressure-sensitive adhesive layer 30 is 2 ⁇ m, 3 ⁇ m, 4 ⁇ m, 5 ⁇ m, 6 ⁇ m, 7 ⁇ m, 8 ⁇ m, 9 ⁇ m, 10 ⁇ m, 11 ⁇ m, 12 ⁇ m, 13 ⁇ m, 14 ⁇ m, 15 ⁇ m, 16 ⁇ m, 17 ⁇ m, 18 ⁇ m, 19 ⁇ m, 19 ⁇ m, 20 ⁇ m, 21 ⁇ m, 22 ⁇ m, 23 ⁇ m, 24 ⁇ m, 25 ⁇ m, 26 ⁇ m, 27 ⁇ m, 28 ⁇ m, 29 ⁇ m, 30 ⁇ m, 31 ⁇ m, 32 ⁇ m, 33 ⁇ m, 34 ⁇ m, 35 ⁇ m, 36 ⁇ m, 37 ⁇ m, 38 ⁇ m, 39 ⁇ m, or 40 ⁇ m.
  • the thickness of the pressure-sensitive adhesive layer 30 of the technical solution of the present invention ranges from 2 to 40 ⁇ m, so that the composite film structure 100 using the pressure-sensitive adhesive layer 30 has better high temperature resistance characteristics. Even when the input voltage increases, the composite film structure 100 The rigidity and damping performance will not be significantly reduced.
  • the two base material layers 10 are both thermoplastic elastomer layers.
  • the composite film structure 100 is a first thermoplastic elastomer layer, a first pressure-sensitive adhesive layer, and a second thermoplastic elastomer layer that are sequentially stacked.
  • the material between the first thermoplastic elastomer layer and the second thermoplastic elastomer layer may be the same. It can be different.
  • the material between the first thermoplastic elastomer layer and the second thermoplastic elastomer layer is the same.
  • the materials of the first thermoplastic elastomer layer and the second thermoplastic elastomer layer are both thermoplastic polyester elastomers.
  • the composite film structure is a thermoplastic polyester elastomer layer, an acrylic pressure-sensitive adhesive, and a thermoplastic polyester elastomer layer. Structures stacked one after another.
  • the acrylic pressure-sensitive adhesive is the acrylic pressure-sensitive adhesive modified by the damping modifier in the above embodiment.
  • the composite film structure 100 further includes a second pressure-sensitive adhesive layer 30 ′.
  • the composite film structure 100 further includes a second substrate layer 50, and the second substrate layer 50 includes a first surface 51 disposed oppositely. And a second surface 50, wherein a pressure-sensitive adhesive layer 30 is sandwiched between the first surface 51 of the second substrate layer 50 and a first substrate layer 10, and the second pressure-sensitive adhesive layer 30 'is sandwiched between Between the second surface 53 of the two base material layers 50 and another first base material layer 10.
  • the material of the second pressure-sensitive adhesive layer 30 ' is the same as that of the first pressure-sensitive adhesive layer 30, or the material of the second pressure-sensitive adhesive layer 30' is a silicone-based pressure-sensitive adhesive.
  • the material of the second pressure-sensitive adhesive layer 30 ' may also be an adhesive of other materials, which is not limited in the present invention.
  • the material of the second substrate layer 50 is a thermoplastic elastomer or an engineering plastic.
  • the thermoplastic elastomer is selected from at least one of a thermoplastic polyester elastomer, a thermoplastic polyurethane elastomer, a thermoplastic polyamide elastomer, and a silicone elastomer.
  • Engineering plastics are selected from the group consisting of polyetheretherketone, polyarylate, polyetherimide, polyimide, polyphenylene sulfide, polyethylene naphthalate, polyethylene terephthalate, and polyparaphenylene terephthalate. At least one of butylene phthalate.
  • the thickness of the second pressure-sensitive adhesive layer 30 ' ranges from 2 to 40 m.
  • the thickness of the second base material layer 50 ranges from 1 to 30 ⁇ m.
  • the thickness of the second substrate layer 50 is 1 ⁇ m, 2 ⁇ m, 3 ⁇ m, 4 ⁇ m, 5 ⁇ m, 6 ⁇ m, 7 ⁇ m, 8 ⁇ m, 9 ⁇ m, 10 ⁇ m, 11 ⁇ m, 12 ⁇ m, 13 ⁇ m, 14 ⁇ m, 15 ⁇ m, 16 ⁇ m, 17 ⁇ m, 18 ⁇ m, 19 ⁇ m , 20 ⁇ m, 21 ⁇ m, 22 ⁇ m, 23 ⁇ m, 24 ⁇ m, 25 ⁇ m, 26 ⁇ m, 27 ⁇ m, 28 ⁇ m, 29 ⁇ m, or 30 ⁇ m.
  • the composite film structure 100 of the technical solution of the present invention includes two first substrate layers 10, two laminated sensitive adhesive layers, and a second substrate layer 50, wherein a pressure sensitive adhesive layer 30 is sandwiched between the second substrate layers 50 Between the first surface 51 and a first substrate layer 10, the second pressure-sensitive adhesive layer 30 ′ is sandwiched between the second surface 53 of the second substrate layer 50 and another first substrate layer 10, In order to increase the stiffness and anti-polarization ability of the composite film structure 100.
  • the material of the second pressure-sensitive adhesive is the same as the material of the second pressure-sensitive adhesive when at least one of the first substrate layers is a plastic substrate layer.
  • the material of the second pressure-sensitive adhesive is the same as the material of the second pressure-sensitive adhesive when at least one of the first substrate layers is a plastic substrate layer.
  • the present invention further provides a diaphragm 200.
  • the diaphragm 200 has this composite film structure.
  • the thickness of the diaphragm 200 may be 12 to 190 ⁇ m.
  • the diaphragm 200 adopts all the technical solutions of all the above embodiments, it has at least all the beneficial effects brought by the technical solutions of the above embodiments, which will not be repeated one by one here.
  • the first substrate layer 10 provides a required rigidity for the vibration of the diaphragm 200 and obtains a high transient response.
  • the pressure-sensitive adhesive layer 30 has a high adhesive force, so that the vibration of each layer of the diaphragm 200 can be kept consistent.
  • the pressure-sensitive adhesive layer 30 has better damping characteristics, so that the diaphragm 200 has higher sound quality and listening stability, so that the sound generating device can be overcome.
  • the diaphragm 200 includes at least one folded ring portion 21, and the folded ring portion 21 has the composite film structure.
  • the diaphragm 200 further includes a dome portion 23, and the dome portion 23 is connected to the folding ring portion 21.
  • the diaphragm 200 includes two folded ring portions 21.
  • the ball top portion 23 and the folded ring portion 21 are integrally formed.
  • the ball top portion 23 and the folded ring portion 21 are made of different materials.
  • the ball top portion 23 is located at the center position of the diaphragm 200
  • the folded ring portion 21 is located on the peripheral side of the center position of the diaphragm 200, and surrounds the center position of the diaphragm 200.
  • the invention also provides a sound generating device (not shown).
  • the sound generating device includes the diaphragm 200.
  • the sound generating device adopts all the technical solutions of all the above embodiments, it has at least all the beneficial effects brought by the technical solutions of the above embodiments, which will not be repeated one by one here.
  • the sound generating device further includes a voice coil (not shown), and the diaphragm 200 and the voice coil are firmly adhered to improve the performance of the diaphragm 200.
  • the method for preparing the acrylic pressure-sensitive adhesive of the present invention includes the following examples:
  • nitrile rubber 5 parts by weight of nitrile rubber and 44.3 parts of toluene are provided in parts by weight. After the nitrile rubber is plasticized on an open mill for 10 min, it is dissolved in toluene to obtain a mixture;
  • the colloid is coated on a release film, the colloid is dried for the first time to remove toluene, and then the colloid is subjected to a second drying treatment to obtain the acrylic pressure-sensitive adhesive of Example 1, wherein the first drying
  • the treatment temperature was 70 ° C and the time was 2 minutes.
  • the temperature of the second drying treatment was 140 ° C and the time was 3 minutes.
  • benzoyl peroxide as an initiator can provide free radicals for the polymerization of acrylic monomers.
  • ethyl isocyanate methacrylate can cause a cross-linking reaction between methacrylic acid, 2-ethylhexyl acrylate, and methyl methacrylate.
  • Nitrile rubber can improve the damping performance of acrylic pressure-sensitive adhesives.
  • n-butyl acrylate 15 parts of acrylic acid, 8 parts of acrylamide, and 0.4 parts of azobisisobutyronitrile.
  • n-butyl acrylate, acrylic acid, acrylamide, and azobisisobutyronitrile to the mixture, and Heating to obtain a colloid, wherein the temperature of the heat treatment is 80 ° C. and the time is 8 h;
  • the colloid was coated on a polyphenylene sulfide substrate, the colloid was dried for the first time to remove ethyl acetate, and the colloid was subjected to the second drying treatment to obtain the acrylic pressure-sensitive adhesive of Example 2.
  • the temperature of the first drying process was 80 ° C and the time was 3 minutes, and the temperature of the second drying process was 150 ° C and the time was 2 minutes.
  • azobisisobutyronitrile as an initiator can provide free radicals for the polymerization of acrylic monomers.
  • Aluminum acetate as a crosslinking agent can cause a crosslinking reaction between n-butyl acrylate, acrylic acid and acrylamide.
  • Neoprene can improve the damping performance of acrylic pressure-sensitive adhesives.
  • the loss factor of the acrylic pressure-sensitive adhesive prepared by the preparation methods of Example 1 and Example 2 was tested.
  • the loss factor of the acrylic pressure-sensitive adhesive of Example 1 was 0.42
  • the acrylic pressure-sensitive adhesive of Example 2 was The loss factor of the sensitive adhesive is 0.45.
  • the loss factor of the acrylic pressure-sensitive adhesive in the prior art is usually 0.2. It is shown that the acrylic pressure-sensitive adhesive produced by the preparation method of the present invention has a loss factor greater than 0.4 and has good damping properties.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
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Abstract

Provided are an acrylic pressure sensitive adhesive and preparation method thereof, a composite film structure using the acrylic pressure sensitive adhesive, a diaphragm using the composite film structure and a sound producing device using the diaphragm. Raw materials for producing the acrylic pressure sensitive adhesive by weight comprise: 30 to 45 parts of soft monomer, 5 to 20 parts of hard monomer, 1 to 10 parts of functional monomer, 0.01 to 1 part of initiator, 0.01 to 1 part of crosslinking agent, 30 to 45 parts of organic solvent, and 5 to 10 parts of damping modifier. The diaphragm using the acrylic pressure sensitive adhesive still has better damping performance without increasing the thickness of the pressure sensitive adhesive, so as to solve the low frequency distortion problem of the sound producing device.

Description

丙烯酸类压敏胶及其制备方法、复合膜结构、振膜、及发声装置Acrylic pressure-sensitive adhesive and preparation method thereof, composite membrane structure, diaphragm, and sound generating device 技术领域Technical field
本发明涉及发声装置技术领域,尤其涉及一种丙烯酸类压敏胶、该丙烯酸类压敏胶的制备方法、应用该丙烯酸类压敏胶的复合膜结构、应用该复合膜结构的振膜、及应用该振膜的发声装置。The present invention relates to the technical field of sound generating devices, and in particular, to an acrylic pressure-sensitive adhesive, a method for preparing the acrylic pressure-sensitive adhesive, a composite film structure using the acrylic pressure-sensitive adhesive, a diaphragm using the composite film structure, and A sound generating device using the diaphragm.
背景技术Background technique
在发声装置领域,一直存在低频失真高的技术问题。为改善发声装置的低频性能,通常采用增加振膜中压敏胶厚度的方式来实现。然而,压敏胶厚度的增加会导致振膜重量的增加,进而提高发声装置的负荷。In the field of sound generators, there have been technical problems with high low-frequency distortion. In order to improve the low-frequency performance of the sound generating device, it is generally implemented by increasing the thickness of the pressure-sensitive adhesive in the diaphragm. However, an increase in the thickness of the pressure-sensitive adhesive will lead to an increase in the weight of the diaphragm, thereby increasing the load on the sound generating device.
发明内容Summary of the Invention
鉴于上述问题,本发明提供了一种丙烯酸类压敏胶,旨在使应用该丙烯酸类压敏胶的振膜,在不增加压敏胶厚度的情况下仍具有较佳的阻尼性能,以解决发声装置的低频失真问题。In view of the above problems, the present invention provides an acrylic pressure-sensitive adhesive, which aims to make the diaphragm applied with the acrylic pressure-sensitive adhesive have better damping performance without increasing the thickness of the pressure-sensitive adhesive to solve the problem. Low-frequency distortion of the sound generator.
为解决上述技术问题,按重量份,所述丙烯酸类压敏胶的制作原料包括:In order to solve the above technical problems, according to parts by weight, the raw materials for making the acrylic pressure-sensitive adhesive include:
软单体30~45份;30 ~ 45 parts of soft monomer;
硬单体5~20份;5-20 parts of hard monomer;
官能单体1~10份;1-10 parts of functional monomer;
引发剂0.01~1份;0.01 ~ 1 part of initiator;
交联剂0.01~1份;Crosslinking agent 0.01 ~ 1 part;
阻尼改性剂5~10份;及5-10 parts of damping modifier; and
有机溶剂30~45份。30 to 45 parts of organic solvent.
进一步地,所述软单体为丙烯酸正丁酯和/或丙烯酸-2-乙基己酯;且/或,Further, the soft monomer is n-butyl acrylate and / or 2-ethylhexyl acrylate; and / or,
所述硬单体为甲基丙烯酸甲酯、苯乙烯、及丙烯酸中的至少一种;且/或,The hard monomer is at least one of methyl methacrylate, styrene, and acrylic acid; and / or,
所述官能单体为甲基丙烯酸、丙烯酰胺、及丙烯酸中的至少一种;且/或,The functional monomer is at least one of methacrylic acid, acrylamide, and acrylic acid; and / or,
所述引发剂为过氧化苯甲酰和/或偶氮二异丁腈;且/或,The initiator is benzoyl peroxide and / or azobisisobutyronitrile; and / or,
所述交联剂为甲基丙烯酸异氰酸基乙酯和/或乙酸铝;且/或,The cross-linking agent is ethyl isocyanate methacrylate and / or aluminum acetate; and / or,
所述阻尼改性剂为丁腈橡胶、氯丁橡胶、氯化聚乙烯橡胶、及丁基橡胶中的至少一种;且/或,The damping modifier is at least one of nitrile rubber, neoprene, chlorinated polyethylene rubber, and butyl rubber; and / or,
所述有机溶剂为苯、甲苯、乙酸乙酯、二甲苯、N-甲基吡咯烷酮及丁酮中的至少一种。The organic solvent is at least one of benzene, toluene, ethyl acetate, xylene, N-methylpyrrolidone and methyl ethyl ketone.
本发明还提供一种丙烯酸类压敏胶的制备方法,包括以下步骤:The invention also provides a method for preparing an acrylic pressure-sensitive adhesive, including the following steps:
按重量份,提供阻尼改性剂5~10份和有机溶剂30~45份,将所述阻尼改性剂加入至有机溶剂中,获得混合物;5 to 10 parts of a damping modifier and 30 to 45 parts of an organic solvent are provided by weight part, and the damping modifier is added to the organic solvent to obtain a mixture;
提供软单体30~45份、硬单体5~20份、官能单体1~10份、及引发剂0.01~1份,向所述混合物中加入软单体、硬单体、官能单体及引发剂,并进行加热处理,获得胶体;Provide 30 to 45 parts of soft monomers, 5 to 20 parts of hard monomers, 1 to 10 parts of functional monomers, and 0.01 to 1 part of initiators, and add soft monomers, hard monomers, and functional monomers to the mixture And initiator, and heat treatment to obtain colloid;
提供交联剂0.01~1份,向所述胶体中加入交联剂;及Provide 0.01 to 1 part of a cross-linking agent, and add the cross-linking agent to the colloid; and
烘干所述加入有交联剂的胶体,获得压敏胶。The colloid added with a crosslinking agent is dried to obtain a pressure-sensitive adhesive.
进一步地,所述烘干所述加入有交联剂的胶体的步骤包括对加入有交联剂的胶体依次进行第一次烘干处理和第二次烘干处理,所述第一次烘干处理的烘干温度为70~100℃,烘干时间为2~3min,所述第二次烘干处理的烘干温度为130~150℃,烘干时间为2~3min;且/或,Further, the step of drying the colloid added with a cross-linking agent includes sequentially performing a first drying treatment and a second drying treatment on the colloid added with a cross-linking agent, and the first drying The drying temperature of the treatment is 70 to 100 ° C, the drying time is 2 to 3 minutes, the drying temperature of the second drying treatment is 130 to 150 ° C, and the drying time is 2 to 3 minutes; and / or,
所述加热处理的加热温度为75~85℃,加热时间为6~8h。The heating temperature of the heat treatment is 75 to 85 ° C, and the heating time is 6 to 8 hours.
本发明还提供一种复合膜结构,所述复合膜结构包括两层第一基材层、和至少一层第一压敏胶层,该第一压敏胶层夹设于两层第一基材层之间,所述两层第一基材层的至少一层为塑料基材层,该第一压敏胶层的材质上述实施例所述丙烯酸类压敏胶。The present invention also provides a composite film structure, which includes two first substrate layers and at least one first pressure-sensitive adhesive layer. The first pressure-sensitive adhesive layer is sandwiched between the two first substrates. Between the material layers, at least one of the two first substrate layers is a plastic substrate layer, and the material of the first pressure-sensitive adhesive layer is the acrylic pressure-sensitive adhesive described in the above embodiment.
进一步地,该塑料基材层的材质为聚醚醚酮、聚芳酯、聚醚酰亚胺、聚酰亚胺、聚苯硫醚、聚萘二甲酸乙二醇酯、聚对苯二甲酸乙二醇酯中的至少一种;且/或,Further, the material of the plastic substrate layer is polyetheretherketone, polyarylate, polyetherimide, polyimide, polyphenylene sulfide, polyethylene naphthalate, and polyterephthalic acid. At least one of glycol esters; and / or,
所述第一基材层的厚度的范围为2~40μm;且/或,The thickness of the first substrate layer ranges from 2 to 40 μm; and / or,
所述第一压敏胶层的厚度的范围为2~40μm。The thickness of the first pressure-sensitive adhesive layer ranges from 2 to 40 μm.
进一步地,所述复合膜结构包括第二压敏胶层和第二基材层,该第二基材层包括相对设置的第一表面和第二表面,第一压敏胶层夹设于第二基材层的第一表面和一第一基材层之间,第二压敏胶层夹设于第二基材层的第二表面和另一第一基材层之间,该第二压敏胶层的材质与第一压敏胶层的材质相同,或该第二压敏胶层的材质为有机硅类压敏胶。Further, the composite film structure includes a second pressure-sensitive adhesive layer and a second substrate layer. The second substrate layer includes a first surface and a second surface opposite to each other. The first pressure-sensitive adhesive layer is sandwiched between the first pressure-sensitive adhesive layer and the second surface. Between the first surface of the two substrate layers and a first substrate layer, the second pressure-sensitive adhesive layer is sandwiched between the second surface of the second substrate layer and another first substrate layer, and the second The material of the pressure-sensitive adhesive layer is the same as that of the first pressure-sensitive adhesive layer, or the material of the second pressure-sensitive adhesive layer is a silicone-based pressure-sensitive adhesive.
进一步地,所述第二基材层为热塑性弹性体层或工程塑料层,所述热塑性弹性体层选自热塑性聚酯弹性体、热塑性聚氨酯弹性体、热塑性聚酰胺弹性体、及有机硅弹性体的至少一种,所述工程塑料层选自聚醚醚酮、聚芳酯、聚醚酰亚胺、聚酰亚胺、聚苯硫醚、聚萘二甲酸乙二醇酯、聚对苯二甲酸乙二醇酯及聚对苯二甲酸丁二醇酯中的至少一种;且/或,Further, the second substrate layer is a thermoplastic elastomer layer or an engineering plastic layer, and the thermoplastic elastomer layer is selected from a thermoplastic polyester elastomer, a thermoplastic polyurethane elastomer, a thermoplastic polyamide elastomer, and a silicone elastomer At least one of the engineering plastic layer is selected from the group consisting of polyetheretherketone, polyarylate, polyetherimide, polyimide, polyphenylene sulfide, polyethylene naphthalate, polyterephthalate At least one of ethylene glycol formate and polybutylene terephthalate; and / or,
所述第二压敏胶层的厚度的范围为2~40μm;且/或,The thickness of the second pressure-sensitive adhesive layer ranges from 2 to 40 μm; and / or,
所述第二基材层的厚度的范围为1~30μm。The thickness of the second substrate layer ranges from 1 to 30 μm.
本发明还提供一种复合膜结构,所述复合膜结构包括两层第一基材层、和至少一层第一压敏胶层,该第一压敏胶层夹设于两层第一基材层之间,所述两层第一基材层的至少一层为热塑性弹性体层,该第一压敏胶层的材质为上述实施例所述的丙烯酸类压敏胶。The present invention also provides a composite film structure, which includes two first substrate layers and at least one first pressure-sensitive adhesive layer. The first pressure-sensitive adhesive layer is sandwiched between the two first substrates. Between the material layers, at least one of the two first substrate layers is a thermoplastic elastomer layer, and the material of the first pressure-sensitive adhesive layer is the acrylic pressure-sensitive adhesive described in the above embodiment.
进一步地,所述热塑性弹性体层的材质包括:热塑性聚酯弹性体、热塑性聚氨酯弹性体、热塑性聚酰胺弹性体、及有机硅弹性体的至少一种;且/或,Further, the material of the thermoplastic elastomer layer includes at least one of a thermoplastic polyester elastomer, a thermoplastic polyurethane elastomer, a thermoplastic polyamide elastomer, and a silicone elastomer; and / or,
所述第一基材层的厚度的范围为5~40μm;且/或,The thickness of the first substrate layer ranges from 5 to 40 μm; and / or,
所述第一压敏胶层的厚度的范围为2~40μm。The thickness of the first pressure-sensitive adhesive layer ranges from 2 to 40 μm.
进一步地,所述两层基材层均为热塑性弹性体层,所述复合膜结构包括:依次堆叠的第一热塑性弹性体层、所述第一压敏胶层及第二热塑性弹性体层。Further, the two substrate layers are both thermoplastic elastomer layers, and the composite film structure includes a first thermoplastic elastomer layer, the first pressure-sensitive adhesive layer, and a second thermoplastic elastomer layer that are sequentially stacked.
进一步地,其中所述第一热塑性弹性体层与第二热塑性弹性体层的材质相同。Further, the materials of the first thermoplastic elastomer layer and the second thermoplastic elastomer layer are the same.
进一步地,所述复合膜结构包括第二压敏胶层和第二基材层,该第二基材层包括相对设置的第一表面和第二表面,第一压敏胶层夹设于第二基材层的第一表面和一第一基材层之间,第二压敏胶层夹设于第二基材层的第二表面和另一第一基材层之间,该第二压敏胶层的材质与第一压敏胶层的材质相同,或该第二压敏胶层的材质为有机硅类压敏胶。Further, the composite film structure includes a second pressure-sensitive adhesive layer and a second substrate layer. The second substrate layer includes a first surface and a second surface opposite to each other. The first pressure-sensitive adhesive layer is sandwiched between the first pressure-sensitive adhesive layer and the second surface. Between the first surface of the two substrate layers and a first substrate layer, the second pressure-sensitive adhesive layer is sandwiched between the second surface of the second substrate layer and another first substrate layer, and the second The material of the pressure-sensitive adhesive layer is the same as that of the first pressure-sensitive adhesive layer, or the material of the second pressure-sensitive adhesive layer is a silicone-based pressure-sensitive adhesive.
进一步地,所述第二基材层的材质为热塑性弹性体或工程塑料,所述热塑性弹性体选自热塑性聚酯弹性体、热塑性聚氨酯弹性体、热塑性聚酰胺弹性体、及有机硅弹性体的至少一种,所述工程塑料选自聚醚醚酮、聚芳酯、聚醚酰亚胺、聚酰亚胺、聚苯硫醚、聚萘二甲酸乙二醇酯、聚对苯二甲酸乙二醇酯及聚对苯二甲酸丁二醇酯中的至少一种;且/或,Further, the material of the second substrate layer is a thermoplastic elastomer or an engineering plastic, and the thermoplastic elastomer is selected from the group consisting of thermoplastic polyester elastomer, thermoplastic polyurethane elastomer, thermoplastic polyamide elastomer, and silicone elastomer. At least one, the engineering plastic is selected from the group consisting of polyetheretherketone, polyarylate, polyetherimide, polyimide, polyphenylene sulfide, polyethylene naphthalate, and polyethylene terephthalate At least one of a glycol ester and polybutylene terephthalate; and / or,
所述第二压敏胶层的厚度的范围为2~40μm;且/或,The thickness of the second pressure-sensitive adhesive layer ranges from 2 to 40 μm; and / or,
所述第二基材层的厚度的范围为1~30μm。The thickness of the second substrate layer ranges from 1 to 30 μm.
本发明还提供一种振膜,所述振膜具有上述实施例所述复合膜结构。The invention also provides a diaphragm, which has the composite film structure described in the above embodiment.
本发明还提供一种发声装置,所述发声装置包括上述实施例所述振膜。The invention also provides a sound generating device, which comprises the diaphragm described in the above embodiment.
按重量份,本发明技术方案的丙烯酸类压敏胶的制作原料包括:软单体30~45份、硬单体5~20份、官能单体1~10份、引发剂0.01~1份、交联剂0.01~1份、有机溶剂30~45份及阻尼改性剂5~10份,该软单体、硬单体及官能单体在引发剂的作用下会发生聚合反应,而且在交联剂的作用下进一步发生交联反应,从而生成具有三维网状结构的丙烯酸类压敏胶,该三维网状结构可使该丙烯酸类压敏胶具有致密的结构,以使丙烯酸类压敏胶具有较佳的阻尼性能,而且阻尼改性剂的加入,可进一步地提高该丙烯酸类压敏胶的阻尼性能。将该丙烯酸类压敏胶应用于振膜中时,可在不增加丙烯酸类压敏胶厚度的情况下,确保该振膜仍具有较佳的阻尼性能,进而解决发声装置的低频失真问题。According to parts by weight, the raw materials for making the acrylic pressure-sensitive adhesive according to the technical solution of the present invention include: 30 to 45 parts of soft monomers, 5 to 20 parts of hard monomers, 1 to 10 parts of functional monomers, 0.01 to 1 part of initiator, 0.01 to 1 part of cross-linking agent, 30 to 45 parts of organic solvent and 5 to 10 parts of damping modifier. The soft monomer, hard monomer and functional monomer will undergo polymerization reaction under the action of the initiator, and cross-link A cross-linking reaction further occurs under the action of a cross-linking agent, thereby generating an acrylic pressure-sensitive adhesive having a three-dimensional network structure. The three-dimensional network structure can make the acrylic pressure-sensitive adhesive have a dense structure to make the acrylic pressure-sensitive adhesive. It has better damping performance, and the addition of a damping modifier can further improve the damping performance of the acrylic pressure-sensitive adhesive. When the acrylic pressure-sensitive adhesive is applied to the diaphragm, the diaphragm can ensure better damping performance without increasing the thickness of the acrylic pressure-sensitive adhesive, thereby solving the problem of low-frequency distortion of the sound device.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to more clearly explain the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on the structure shown in the drawings without paying creative labor.
图1为本发明复合膜结构第一实施例的剖视图。FIG. 1 is a cross-sectional view of a first embodiment of a composite membrane structure of the present invention.
图2为本发明复合膜结构第二实施例的剖视图。FIG. 2 is a cross-sectional view of a second embodiment of the composite membrane structure of the present invention.
图3为本发明振膜一实施例的剖视图。3 is a cross-sectional view of an embodiment of a diaphragm according to the present invention.
附图标号说明:BRIEF DESCRIPTION OF THE DRAWINGS
标号Label 名称 name 标号Label 名称name
100100 复合膜结构 Composite membrane structure 5151 第一表面 First surface
1010 第一基材层 First substrate layer 5353 第二表面 Second surface
3030 第一压敏胶层First pressure-sensitive adhesive layer 200200 振膜Diaphragm
30’30 ’ 第二压敏胶层Second pressure-sensitive adhesive layer 21twenty one 折环部 Folding ring
5050 第二基材层Second substrate layer 23twenty three 球顶部Ball top
本发明目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the purpose, functional characteristics and advantages of the present invention will be further described with reference to the embodiments and the drawings.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In the following, the technical solutions in the embodiments of the present invention will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
需要说明,本发明实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relationship between components in a specific posture (as shown in the drawings). The relative positional relationship, movement situation, etc., if the specific posture changes, the directional indication also changes accordingly.
还需要说明的是,当元件被称为“固定于”或“设置于”另一个元件上时,它 可以直接在另一个元件上或者可能同时存在居中元件。当一个元件被称为是“连接”另一个元件,它可以是直接连接另一个元件或者可能同时存在居中元件。It should also be noted that when an element is referred to as being "fixed to" or "disposed to" another element, it may be directly on the other element or a centered element may be present at the same time. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may be present concurrently.
另外,在本发明中涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, the descriptions related to "first", "second", etc. in the present invention are only for descriptive purposes, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but must be based on those that can be realized by a person of ordinary skill in the art. When the combination of technical solutions conflicts or cannot be achieved, such a combination of technical solutions should be considered non-existent. , Is not within the scope of protection claimed by the present invention.
本发明提供一种丙烯酸类压敏胶。The invention provides an acrylic pressure-sensitive adhesive.
按重量份,丙烯酸类压敏胶的制作原料包括:By weight parts, the raw materials for making acrylic pressure-sensitive adhesives include:
软单体30~45份;30 ~ 45 parts of soft monomer;
硬单体5~20份;5-20 parts of hard monomer;
官能单体1~10份;1-10 parts of functional monomer;
引发剂0.01~1份;0.01 ~ 1 part of initiator;
交联剂0.01~1份;Crosslinking agent 0.01 ~ 1 part;
阻尼改性剂5~10份;及5-10 parts of damping modifier; and
有机溶剂30~45份。30 to 45 parts of organic solvent.
按重量份,本发明技术方案的丙烯酸类压敏胶的制作原料包括:软单体30~45份、硬单体5~20份、官能单体1~10份、引发剂0.01~1份、交联剂0.01~1份、有机溶剂30~45份及阻尼改性剂5~10份,该软单体、硬单体及官能单体在引发剂的作用下会发生聚合反应,而且在交联剂的作用下进一步发生交联反应,从而生成具有三维网状结构的丙烯酸类压敏胶,该三维网状结构可使该丙烯酸类压敏胶具有致密的结构,以使丙烯酸类压敏胶具有较佳的阻尼性能,而且阻尼改性剂的加入,可进一步地提高丙烯酸类压敏胶的阻尼性能。将丙烯酸类压敏胶应用于振膜中时,可在不增加丙烯酸类压敏胶厚度的情况下,确保该振膜仍具有较佳的阻尼性能,进而解决发声装置的低频失真问题。According to parts by weight, the raw materials for making the acrylic pressure-sensitive adhesive according to the technical solution of the present invention include: 30 to 45 parts of soft monomers, 5 to 20 parts of hard monomers, 1 to 10 parts of functional monomers, 0.01 to 1 part of initiator, 0.01 to 1 part of cross-linking agent, 30 to 45 parts of organic solvent and 5 to 10 parts of damping modifier. The soft monomer, hard monomer and functional monomer will undergo polymerization reaction under the action of the initiator, and cross-link A cross-linking reaction further occurs under the action of a cross-linking agent, thereby generating an acrylic pressure-sensitive adhesive having a three-dimensional network structure. The three-dimensional network structure can make the acrylic pressure-sensitive adhesive have a dense structure to make the acrylic pressure-sensitive adhesive. It has better damping performance, and the addition of damping modifier can further improve the damping performance of acrylic pressure-sensitive adhesive. When the acrylic pressure-sensitive adhesive is applied to the diaphragm, the diaphragm can still ensure better damping performance without increasing the thickness of the acrylic pressure-sensitive adhesive, thereby solving the problem of low-frequency distortion of the sound device.
软单体为丙烯酸正丁酯和/或丙烯酸-2-乙基己酯。The soft monomer is n-butyl acrylate and / or 2-ethylhexyl acrylate.
软单体为丙烯酸类压敏胶提供初粘力和剥离强度。软单体的用量太少,丙烯酸类压敏胶的润湿性和初粘力太差;若用量太多,丙烯酸类压敏胶的持粘力太差。Soft monomers provide initial tack and peel strength for acrylic pressure-sensitive adhesives. If the amount of soft monomer is too small, the wettability and initial tack of acrylic pressure-sensitive adhesive are too poor; if too much is used, the acrylic pressure-sensitive adhesive's holding power is too poor.
硬单体为甲基丙烯酸甲酯、苯乙烯、及丙烯酸中的至少一种。硬单体的用量太少,则丙烯酸类压敏胶的内聚力不够;若其用量太大,则导致丙烯酸类压敏胶的初粘性差。The hard monomer is at least one of methyl methacrylate, styrene, and acrylic acid. If the amount of the hard monomer is too small, the cohesive force of the acrylic pressure-sensitive adhesive is insufficient; if it is too large, the initial viscosity of the acrylic pressure-sensitive adhesive is poor.
官能单体为甲基丙烯酸、丙烯酰胺、及丙烯酸中的至少一种。The functional monomer is at least one of methacrylic acid, acrylamide, and acrylic acid.
官能单体可用于调节丙烯酸类压敏胶对基材的粘结力。Functional monomers can be used to adjust the adhesion of acrylic pressure-sensitive adhesives to substrates.
引发剂为过氧化苯甲酰和/或偶氮二异丁腈。The initiator is benzoyl peroxide and / or azobisisobutyronitrile.
引发剂的作用是为丙烯酸单体的聚合反应提供自由基,若其用量太小,丙烯酸类压敏胶的转化率降低,聚合反应不完全;若其用量太大,则聚合反应太过剧烈,导致丙烯酸类压敏胶的内聚力降低。The role of the initiator is to provide free radicals for the polymerization of acrylic monomers. If the amount is too small, the conversion rate of the acrylic pressure-sensitive adhesive will be reduced, and the polymerization reaction will not be complete. As a result, the cohesive force of the acrylic pressure-sensitive adhesive is reduced.
交联剂为甲基丙烯酸异氰酸基乙酯和/或乙酸铝。The cross-linking agent is ethyl isocyanate methacrylate and / or aluminum acetate.
交联单体的作用使软单体、硬单体及官能单体之间发生交联反应,增加丙烯酸类压敏胶的内聚力。若其用量太少,丙烯酸类压敏胶的交联度不够,会导致脱胶;若其用量太大,则交联过度,导致丙烯酸类压敏胶的初粘性严重下降。The role of the cross-linking monomer causes a cross-linking reaction between the soft monomer, the hard monomer and the functional monomer, and increases the cohesive force of the acrylic pressure-sensitive adhesive. If the amount is too small, the degree of crosslinking of the acrylic pressure-sensitive adhesive is insufficient, which will lead to degumming; if the amount is too large, the crosslinking will be excessive, which will cause the initial viscosity of the acrylic pressure-sensitive adhesive to be seriously reduced.
阻尼改性剂为丁腈橡胶、氯丁橡胶、氯化聚乙烯橡胶、及丁基橡胶中的至少一种。The damping modifier is at least one of a nitrile rubber, a neoprene rubber, a chlorinated polyethylene rubber, and a butyl rubber.
阻尼改性剂具有较佳的阻尼特性,将其加入至丙烯酸类压敏胶后,可极大地提高丙烯酸类压敏胶的阻尼特性。The damping modifier has better damping characteristics. After adding it to the acrylic pressure-sensitive adhesive, the damping characteristics of the acrylic pressure-sensitive adhesive can be greatly improved.
有机溶剂为苯、甲苯、乙酸乙酯、二甲苯、N-甲基吡咯烷酮及丁酮中的至少一种。The organic solvent is at least one of benzene, toluene, ethyl acetate, xylene, N-methylpyrrolidone and methyl ethyl ketone.
上述软单体,硬单体、官能单体、引发剂、交联剂、及阻尼改性剂可溶于该有机溶剂中。The soft monomer, the hard monomer, the functional monomer, the initiator, the cross-linking agent, and the damping modifier are soluble in the organic solvent.
需要说明的是,针对上述软单体,硬单体、官能单体、引发剂、交联剂、有机溶剂及阻尼改性剂,还可以为其他材料,本发明对此不做限制。It should be noted that, for the above soft monomers, hard monomers, functional monomers, initiators, cross-linking agents, organic solvents, and damping modifiers, other materials may also be used, and the present invention does not limit this.
本发明还提供一种丙烯酸类压敏胶的制备方法,包括以下步骤:The invention also provides a method for preparing an acrylic pressure-sensitive adhesive, including the following steps:
按重量份,提供阻尼改性剂5~10份和有机溶剂30~45份,将阻尼改性剂加入至有机溶剂中,获得混合物;5 to 10 parts of damping modifier and 30 to 45 parts of organic solvent are provided by weight part, and the damping modifier is added to the organic solvent to obtain a mixture;
提供软单体30~45份、硬单体5~20份、官能单体1~10份、及引发剂0.01~1份,向混合物中加入软单体、硬单体、官能单体及引发剂,并进行加热处理,获得胶体;Provide 30 to 45 parts of soft monomers, 5 to 20 parts of hard monomers, 1 to 10 parts of functional monomers, and 0.01 to 1 part of initiators. Add soft monomers, hard monomers, functional monomers and initiators to the mixture. Agent and heat treatment to obtain colloid;
提供交联剂0.01~1份,待胶体冷却后,向胶体中加入交联剂;及Provide 0.01 to 1 part of the cross-linking agent. After the colloid is cooled, add the cross-linking agent to the colloid; and
烘干加入有交联剂的胶体,获得丙烯酸类压敏胶。The colloid containing the crosslinking agent is dried to obtain an acrylic pressure-sensitive adhesive.
可以理解的,可先将阻尼改性剂在开炼机上塑炼10~15min,再投入至有机溶剂中。Understandably, the damping modifier can be plasticized on an open mill for 10 to 15 minutes before being put into an organic solvent.
有机溶剂为苯、甲苯、乙酸乙酯、二甲苯、N-甲基吡咯烷酮及丁酮中的至少一种。The organic solvent is at least one of benzene, toluene, ethyl acetate, xylene, N-methylpyrrolidone and methyl ethyl ketone.
在本发明一实施例中,在烘干加入有交联剂的胶体,获得丙烯酸类压敏胶时,可将胶体涂布到基材上,再对胶体进行烘干处理。In an embodiment of the present invention, when the colloid added with a crosslinking agent is dried to obtain an acrylic pressure-sensitive adhesive, the colloid may be coated on a substrate, and then the colloid is dried.
该基材的材质可为热塑性弹性体层、离型膜或工程塑料层,热塑性弹性体层选自热塑性聚酯弹性体、热塑性聚氨酯弹性体、热塑性聚酰胺弹性体、及有机硅弹性体的至少一种,工程塑料层选自聚醚醚酮、聚芳酯、聚醚酰亚胺、聚酰亚胺、聚苯硫醚、聚萘二甲酸乙二醇酯、聚对苯二甲酸乙二醇酯及聚对苯二甲酸丁二醇酯中的至少一种。The material of the substrate may be a thermoplastic elastomer layer, a release film or an engineering plastic layer. The thermoplastic elastomer layer is selected from at least a thermoplastic polyester elastomer, a thermoplastic polyurethane elastomer, a thermoplastic polyamide elastomer, and a silicone elastomer. One, the engineering plastic layer is selected from the group consisting of polyetheretherketone, polyarylate, polyetherimide, polyimide, polyphenylene sulfide, polyethylene naphthalate, polyethylene terephthalate Ester and at least one of polybutylene terephthalate.
本发明技术方案的软单体、硬单体及官能单体在引发剂的作用下会发生聚合反应,而且在交联剂的作用下进一步发生交联反应,从而生成具有三维网状结构的丙烯酸类压敏胶,该三维网状结构可使该丙烯酸类压敏胶具有致密的结构,以使丙烯酸类压敏胶具有较佳的阻尼性能,而且阻尼改性剂的加入,可进一步地提高该压敏胶的阻尼性能。将该丙烯酸类压敏胶应用于振膜中时,可在不增加丙烯酸类压敏胶厚度的情况下,确保该振膜仍具有较佳的阻尼性能,进而解决发声装置的低频失真问题。The soft monomer, the hard monomer and the functional monomer of the technical solution of the present invention undergo a polymerization reaction under the action of an initiator, and further undergo a cross-linking reaction under the action of a cross-linking agent, thereby generating acrylic acid having a three-dimensional network structure. Pressure-sensitive adhesive, the three-dimensional network structure can make the acrylic pressure-sensitive adhesive have a dense structure, so that the acrylic pressure-sensitive adhesive has better damping performance, and the addition of a damping modifier can further improve the pressure-sensitive adhesive Damping performance of pressure-sensitive adhesive. When the acrylic pressure-sensitive adhesive is applied to the diaphragm, the diaphragm can ensure better damping performance without increasing the thickness of the acrylic pressure-sensitive adhesive, thereby solving the problem of low-frequency distortion of the sound device.
烘干加入有交联剂的胶体的步骤包括对加入有交联剂的胶体依次进行第一次烘干处理和第二次烘干处理,第一次烘干处理的烘干温度为70~100℃,烘干时间为2~3min,第二次烘干处理的烘干温度为130~150℃,烘干时间为2~3min。The step of drying the colloid added with the crosslinking agent includes sequentially performing the first drying treatment and the second drying treatment on the colloid added with the crosslinking agent, and the drying temperature of the first drying treatment is 70 to 100. ℃, drying time is 2 ~ 3min, drying temperature of the second drying treatment is 130 ~ 150 ° C, drying time is 2 ~ 3min.
第一次烘干处理可去除胶体中的有机溶剂。The first drying process removes organic solvents from the colloid.
第二次烘干处理可使软单体、硬单体及官能单体进一步地发生交联反应,以使胶体固化获得丙烯酸类压敏胶。The second drying treatment can further cause a crosslinking reaction between the soft monomer, the hard monomer and the functional monomer, so as to cure the colloid to obtain an acrylic pressure-sensitive adhesive.
在上述步骤提供软单体30~45份、硬单体5~20份、官能单体1~10份、及引发剂0.01~1份,向混合物中加入软单体、硬单体、官能单体及引发剂,并进行加热处理,获得胶体中,其加热处理的加热温度为75~85℃,加热时间为6~8h。In the above steps, 30 to 45 parts of soft monomers, 5 to 20 parts of hard monomers, 1 to 10 parts of functional monomers, and 0.01 to 1 part of initiator are provided, and soft monomers, hard monomers, and functional monomers are added to the mixture. Body and initiator, and heat treatment to obtain colloid, the heating temperature of the heat treatment is 75-85 ° C, and the heating time is 6-8h.
在加热处理的过程中,软单体、硬单体及官能单体在引发剂的作用下会发生聚合反应。During the heat treatment, the polymerization of the soft monomers, hard monomers, and functional monomers occurs under the action of the initiator.
参图1,本发明还提供一种复合膜结构100,复合膜结构100包括两层第一基材层10、和至少一层第一压敏胶层30,第一压敏胶层30夹设于两层第一基材层10之间,两层第一基材层10的至少一层为塑料基材层,第一压敏胶层10的材质为上述实施例所述的丙烯酸类压敏胶。Referring to FIG. 1, the present invention also provides a composite film structure 100. The composite film structure 100 includes two first substrate layers 10 and at least one first pressure-sensitive adhesive layer 30 sandwiched therebetween. Between the two first substrate layers 10, at least one of the two first substrate layers 10 is a plastic substrate layer, and the material of the first pressure-sensitive adhesive layer 10 is the acrylic pressure-sensitive adhesive described in the above embodiment. gum.
由于复合膜结构100采用了上述所有实施例的全部技术方案,因此至少具有上述实施例的技术方案所带来的所有有益效果,在此不再一一赘述。Since the composite membrane structure 100 adopts all the technical solutions of all the above embodiments, it has at least all the beneficial effects brought by the technical solutions of the above embodiments, which will not be described in detail here.
塑料基材层的材质包括聚醚醚酮、聚芳酯、聚醚酰亚胺、聚酰亚胺、聚苯硫醚、聚萘二甲酸乙二醇酯、聚对苯二甲酸乙二醇酯中的至少一种。当第一基材层中的另一层不是塑料基材层时,其材质可以包括聚酯弹性体、聚氨酯弹性体、及有机硅弹性体等中的至少一种,当然还可以是其他材料,本发明对此不做限制。The material of the plastic substrate layer includes polyetheretherketone, polyarylate, polyetherimide, polyimide, polyphenylene sulfide, polyethylene naphthalate, polyethylene terephthalate At least one of. When another layer in the first substrate layer is not a plastic substrate layer, the material may include at least one of a polyester elastomer, a polyurethane elastomer, and a silicone elastomer. Of course, other materials may also be used. The invention does not limit this.
第一基材层10的厚度的范围为2~40μm。,The thickness of the first base material layer 10 ranges from 2 to 40 μm. ,
可选地,第一基材层10的厚度为2μm、3μm、4μm、5μm、6μm、7μm、 8μm、9μm、10μm、11μm、12μm、13μm、14μm、15μm、16μm、17μm、18μm、19μm、20μm、21μm、22μm、23μm、24μm、25μm、26μm、27μm、28μm、29μm、30μm、31μm、32μm、33μm、34μm、35μm、36μm、37μm、38μm、39μm、或40μm。Optionally, the thickness of the first substrate layer 10 is 2 μm, 3 μm, 4 μm, 5 μm, 6 μm, 7 μm, 8 μm, 9 μm, 10 μm, 11 μm, 12 μm, 13 μm, 14 μm, 15 μm, 16 μm, 17 μm, 18 μm, 19 μm, 20 μm , 21 μm, 22 μm, 23 μm, 24 μm, 25 μm, 26 μm, 27 μm, 28 μm, 29 μm, 30 μm, 31 μm, 32 μm, 33 μm, 34 μm, 35 μm, 36 μm, 37 μm, 38 μm, 39 μm, or 40 μm.
可以理解的,两层第一基材层10可选用相同的材质,也可选用不同的材质。It can be understood that the two first substrate layers 10 can be made of the same material or different materials.
本发明技术方案的第一基材层10中的至少一层为塑料基材层,且塑料基材层的材质选自聚醚醚酮、聚芳酯、聚醚酰亚胺、聚酰亚胺、聚苯硫醚、聚萘二甲酸乙二醇酯、聚对苯二甲酸乙二醇酯中的至少一种,使得该第一基材层10中的至少一层的软化温度大于80℃,具有良好的耐高温性,且第一基材层10的厚度为5~40μm,使得该复合膜结构100不仅具有较佳的强度和回弹性,还具有优良的结构稳定性、和较高的耐高温性。At least one of the first substrate layers 10 in the technical solution of the present invention is a plastic substrate layer, and the material of the plastic substrate layer is selected from the group consisting of polyetheretherketone, polyarylate, polyetherimide, and polyimide At least one of polyphenylene sulfide, polyethylene naphthalate, and polyethylene terephthalate, so that the softening temperature of at least one of the first substrate layers 10 is greater than 80 ° C, It has good high temperature resistance, and the thickness of the first substrate layer 10 is 5 to 40 μm, so that the composite film structure 100 not only has better strength and resilience, but also has excellent structural stability and high resistance. High temperature resistance.
第一压敏胶层30的厚度的范围为2~40μm。The thickness of the first pressure-sensitive adhesive layer 30 ranges from 2 to 40 μm.
可选地,压敏胶层30的厚度为2μm、3μm、4μm、5μm、6μm、7μm、8μm、9μm、10μm、11μm、12μm、13μm、14μm、15μm、16μm、17μm、18μm、19μm、20μm、21μm、22μm、23μm、24μm、25μm、26μm、27μm、28μm、29μm、30μm、31μm、32μm、33μm、34μm、35μm、36μm、37μm、38μm、39μm、或40μm。Optionally, the thickness of the pressure-sensitive adhesive layer 30 is 2 μm, 3 μm, 4 μm, 5 μm, 6 μm, 7 μm, 8 μm, 9 μm, 10 μm, 11 μm, 12 μm, 13 μm, 14 μm, 15 μm, 16 μm, 17 μm, 18 μm, 19 μm, 20 μm, 21 μm, 22 μm, 23 μm, 24 μm, 25 μm, 26 μm, 27 μm, 28 μm, 29 μm, 30 μm, 31 μm, 32 μm, 33 μm, 34 μm, 35 μm, 36 μm, 37 μm, 38 μm, 39 μm, or 40 μm.
本发明技术方案的第一压敏胶层30的厚度的范围为2~40μm,使得应用第一压敏胶层30的复合膜结构100具有较佳的耐高温特性,即使在输入电压增加时,复合膜结构100的刚性和阻尼性能也不会明显下降。The thickness of the first pressure-sensitive adhesive layer 30 of the technical solution of the present invention ranges from 2 to 40 μm, so that the composite film structure 100 using the first pressure-sensitive adhesive layer 30 has better high temperature resistance characteristics, even when the input voltage increases, The rigidity and damping performance of the composite membrane structure 100 will not be significantly reduced.
进一步的,上述两层基材层10均为塑料基材层。此时,复合膜结构100为依次堆叠的第一塑料基材层、第一压敏胶层及第二塑料基材层。且第一热塑料基材层与第二塑料基材层的材质可以相同也可以不相同。Further, the two base material layers 10 are both plastic base material layers. At this time, the composite film structure 100 is a first plastic substrate layer, a first pressure-sensitive adhesive layer, and a second plastic substrate layer that are sequentially stacked. The materials of the first thermoplastic substrate layer and the second plastic substrate layer may be the same or different.
可选地,第一塑料基材层与第二塑料基材层的材质相同,例如均为聚醚醚酮。此时,复合膜结构为依次堆叠的聚醚醚酮,丙烯酸类压敏胶及聚醚醚酮结构。其中,丙烯酸类压敏胶为上述实施例中通过阻尼改性剂改性的丙烯酸类压敏胶。Optionally, the materials of the first plastic substrate layer and the second plastic substrate layer are the same, for example, both are polyetheretherketone. At this time, the composite film structure is a polyetheretherketone, an acrylic pressure-sensitive adhesive, and a polyetheretherketone structure which are sequentially stacked. Wherein, the acrylic pressure-sensitive adhesive is the acrylic pressure-sensitive adhesive modified by the damping modifier in the above embodiment.
参图2,复合膜结构100还包括第二压敏胶层30’和第二基材层50,第二基材层50包括相对设置的第一表面51和第二表面53,第一压敏胶层30夹设于第二基材层50的第一表面51和一第一基材层10之间,第二压敏胶层30’夹设于第二基材层50的第二表面53和另一第一基材层10之间,该第二压敏胶层30’的材质与第一压敏胶层30的材质相同,或该第二压敏胶层30’的材质为有机硅类压敏胶。当然,第二压敏胶层30’的材质还可以是其他材料的胶,本发明对此不做限制。Referring to FIG. 2, the composite film structure 100 further includes a second pressure-sensitive adhesive layer 30 ′ and a second substrate layer 50. The second substrate layer 50 includes a first surface 51 and a second surface 53 opposite to each other. The adhesive layer 30 is sandwiched between the first surface 51 of the second substrate layer 50 and a first substrate layer 10, and the second pressure-sensitive adhesive layer 30 ′ is sandwiched between the second surface 53 of the second substrate layer 50. Between the first pressure-sensitive adhesive layer 30 ′ and another first substrate layer 10, the material of the second pressure-sensitive adhesive layer 30 ′ is the same as that of the first pressure-sensitive adhesive layer 30, or the material of the second pressure-sensitive adhesive layer 30 ′ is silicone Class pressure-sensitive adhesive. Of course, the material of the second pressure-sensitive adhesive layer 30 'may also be an adhesive of other materials, which is not limited in the present invention.
第二基材层50的材质为热塑性弹性体或工程塑料,热塑性弹性体选自热塑性聚酯弹性体、热塑性聚氨酯弹性体、热塑性聚酰胺弹性体、及有机硅弹性体的至少一种,工程塑料选自聚醚醚酮、聚芳酯、聚醚酰亚胺、聚酰亚胺、聚苯硫醚、聚萘二甲酸乙二醇酯、聚对苯二甲酸乙二醇酯及聚对苯二甲酸丁二醇酯中的至少一种。The material of the second substrate layer 50 is a thermoplastic elastomer or an engineering plastic. The thermoplastic elastomer is selected from at least one of a thermoplastic polyester elastomer, a thermoplastic polyurethane elastomer, a thermoplastic polyamide elastomer, and a silicone elastomer. The engineering plastic Selected from the group consisting of polyetheretherketone, polyarylate, polyetherimide, polyimide, polyphenylene sulfide, polyethylene naphthalate, polyethylene terephthalate, and polyterephthalate At least one of butylene glycol formate.
第二压敏胶层30’的厚度的范围为2~40μm。The thickness of the second pressure-sensitive adhesive layer 30 'ranges from 2 to 40 m.
第二基材层50的厚度的范围为1~30μm。The thickness of the second base material layer 50 ranges from 1 to 30 μm.
可选地,第二压敏胶层30’的厚度为1μm、2μm、3μm、4μm、5μm、6μm、7μm、8μm、9μm、10μm、11μm、12μm、13μm、14μm、15μm、16μm、17μm、18μm、19μm、20μm、21μm、22μm、23μm、24μm、25μm、26μm、27μm、28μm、29μm、30μm、31μm、32μm、33μm、34μm、35μm、36μm、37μm、38μm、39μm、或40μm。Optionally, the thickness of the second pressure-sensitive adhesive layer 30 'is 1 μm, 2 μm, 3 μm, 4 μm, 5 μm, 6 μm, 7 μm, 8 μm, 9 μm, 10 μm, 11 μm, 12 μm, 13 μm, 14 μm, 15 μm, 16 μm, 17 μm, 18 μm 19 μm, 20 μm, 21 μm, 22 μm, 23 μm, 24 μm, 25 μm, 26 μm, 27 μm, 28 μm, 29 μm, 30 μm, 31 μm, 32 μm, 33 μm, 34 μm, 35 μm, 36 μm, 37 μm, 38 μm, 39 μm, or 40 μm.
可选地,第二基材层50的厚度为1μm、2μm、3μm、4μm、5μm、6μm、7μm、8μm、9μm、10μm、11μm、12μm、13μm、14μm、15μm、16μm、17μm、18μm、19μm、20μm、21μm、22μm、23μm、24μm、25μm、26μm、27μm、28μm、29μm、或30μm。Optionally, the thickness of the second substrate layer 50 is 1 μm, 2 μm, 3 μm, 4 μm, 5 μm, 6 μm, 7 μm, 8 μm, 9 μm, 10 μm, 11 μm, 12 μm, 13 μm, 14 μm, 15 μm, 16 μm, 17 μm, 18 μm, 19 μm , 20 μm, 21 μm, 22 μm, 23 μm, 24 μm, 25 μm, 26 μm, 27 μm, 28 μm, 29 μm, or 30 μm.
本发明技术方案的复合膜结构100包括两层第一基材层10、第一压敏胶层30、第二压敏胶30’及一第二基材层50,其中一压敏胶层30夹设于第二基材层50的第一表面51和一第一基材层10之间,第二压敏胶层30’夹设于第二基材层50的第二表面53和另一第一基材层10之间,以增加该复合膜结构100的挺度和抗偏振能力。The composite film structure 100 of the technical solution of the present invention includes two layers of a first substrate layer 10, a first pressure-sensitive adhesive layer 30, a second pressure-sensitive adhesive 30 ', and a second substrate layer 50, one of which is a pressure-sensitive adhesive layer 30 It is sandwiched between the first surface 51 of the second substrate layer 50 and a first substrate layer 10, and the second pressure-sensitive adhesive layer 30 'is sandwiched between the second surface 53 of the second substrate layer 50 and another Between the first substrate layers 10 to increase the stiffness and anti-polarization capability of the composite film structure 100.
该第二压敏胶层30’的材质可为有机硅类压敏胶。该有机硅类压敏胶的制 作原料包括:The material of the second pressure-sensitive adhesive layer 30 'may be a silicone-based pressure-sensitive adhesive. The raw materials of the silicone pressure-sensitive adhesive include:
有机硅树脂20~80份;20 to 80 parts of silicone resin;
催化剂0.1~5份;0.1 to 5 parts of catalyst;
有机硅橡胶5~55份;及5 to 55 parts of silicone rubber; and
有机溶剂30~90份。30 to 90 parts of organic solvent.
催化剂为铂的有机络合物、或有机锡化合物。The catalyst is an organic complex of platinum or an organic tin compound.
催化剂的主要作用是加快反应速度。The main role of the catalyst is to speed up the reaction.
铂的有机络合物的浓度为1~100ul/L。铂的有机络合物可为氯铂酸聚硅氧烷的溶液、氯铂酸异丙醇络合物、及氯铂酸邻苯二甲酸二乙酯络合物中的至少一种。The concentration of the platinum organic complex is 1 to 100 ul / L. The organic complex of platinum may be at least one of a solution of chloroplatinic acid polysiloxane, a chloroplatinic acid isopropanol complex, and a chloroplatinic acid diethyl phthalate complex.
有机锡类化合物选自二丁基二月桂酸锡、二月桂酸二辛基锡、二醋酸二丁基锡及辛酸亚锡中的至少一种。The organic tin-based compound is at least one selected from the group consisting of dibutyltin dilaurate, dioctyltin dilaurate, dibutyltin diacetate, and stannous octoate.
有机溶剂为苯、甲苯、乙酸乙酯、二甲苯、N-甲基吡咯烷酮及丁酮中的至少一种。有机硅树脂和有机硅橡胶可溶解在该有机溶剂中,以均匀混合。The organic solvent is at least one of benzene, toluene, ethyl acetate, xylene, N-methylpyrrolidone and methyl ethyl ketone. The silicone resin and the silicone rubber can be dissolved in the organic solvent for uniform mixing.
本发明技术方案的第二压敏胶层30’的制作原料包括:有机硅树脂20~80份、有机溶剂30~90份、催化剂0.1~5份及有机硅橡胶5~55份,有机硅橡胶和有机硅树脂之间会发生缩合反应,有机硅橡胶之间还会发生交联反应,催化剂加快反应速度,从而生成三维网状结构的有机硅类压敏胶,该三维网状结构可使该有机硅类压敏胶具有致密的结构,以使有机硅类压敏胶具有较佳的耐高温性能,而且有机硅树脂具有分子量大和模量大的优点,将有机硅树脂设置为20~80份,以使有机硅类压敏胶还具有较佳的致密性、粘结性,将有机硅橡胶设置为5~55份,以提高有机硅类压敏胶的成膜性、粘结性和回弹性,使得应用该有机硅类压敏胶的振膜在振动过程中不会出现偏振现象,进而使得应用该振膜的发声装置具有较佳的音质和听音稳定性。The manufacturing materials of the second pressure-sensitive adhesive layer 30 'of the technical solution of the present invention include: 20 to 80 parts of silicone resin, 30 to 90 parts of organic solvent, 0.1 to 5 parts of catalyst, 5 to 55 parts of silicone rubber, and silicone rubber. A condensation reaction occurs with the silicone resin, a cross-linking reaction occurs between the silicone rubber, and the catalyst accelerates the reaction speed, thereby generating a three-dimensional network-structured silicone pressure-sensitive adhesive. The three-dimensional network structure can make the The silicone pressure-sensitive adhesive has a dense structure, so that the silicone pressure-sensitive adhesive has better high temperature resistance, and the silicone resin has the advantages of large molecular weight and high modulus. The silicone resin is set to 20 to 80 parts. In order to make the silicone-based pressure-sensitive adhesive also have better compactness and adhesion, the silicone rubber is set to 5 to 55 parts to improve the film-forming property, adhesiveness and return of the silicone-based pressure-sensitive adhesive. The elasticity makes the diaphragm using the silicone pressure-sensitive adhesive not to cause polarization phenomenon during the vibration process, so that the sound generating device using the diaphragm has better sound quality and listening stability.
本发明的第二压敏胶层30’具有较高的阻尼性,其损耗因子≥0.5。The second pressure-sensitive adhesive layer 30 'of the present invention has high damping property, and its loss factor is ≥0.5.
本发明的第二压敏胶层30’具有高温持粘性较佳,在150℃的测试环境下,其脱落时间大于1小时。The second pressure-sensitive adhesive layer 30 'of the present invention has better high temperature holding viscosity. In a test environment at 150 ° C, its falling time is more than 1 hour.
有机硅树脂包括M链节和Q链节,该M链节为
Figure PCTCN2018110158-appb-000001
该Q链节为
Figure PCTCN2018110158-appb-000002
其中,R 1为甲基、氢基或乙烯基,m的范围为15~20。
The silicone resin includes an M chain link and a Q chain link. The M chain link is
Figure PCTCN2018110158-appb-000001
The Q chain link is
Figure PCTCN2018110158-appb-000002
Here, R 1 is a methyl group, a hydrogen group, or a vinyl group, and the range of m is 15-20.
该M链节和Q链节的数量比为1:0.6~0.9。The number ratio between the M chain links and the Q chain links is 1: 0.6 to 0.9.
有机硅树脂的M链节可提高对有机硅橡胶的相容性,并起增粘作用,Q链节具有补强作用,可以提高制得的第二压敏胶层30’的内聚强度。M链节和Q链节的数量比较小时,有机硅树脂与有机硅橡胶的相容性较差,而M链节和Q链节的数量比较大时,制得的第二压敏胶层30’的内聚强度较差。本发明技术方案的M链节和Q链节的数量比设置为1:0.6~0.9,不仅可使该有机硅树脂与有机硅橡胶具有较佳的相容性,以使制得的第二压敏胶层30’具有良好的综合性能和高固含量,还可使制得的第二压敏胶层30’具有较佳的弹性和内聚强度。The M chain link of the silicone resin can improve the compatibility with the silicone rubber and play a role of increasing the viscosity. The Q chain link has a reinforcing effect and can improve the cohesive strength of the second pressure-sensitive adhesive layer 30 'produced. When the number of M chain links and Q chain links is relatively small, the compatibility between the silicone resin and the silicone rubber is poor, and when the number of M chain links and Q chain links is relatively large, the second pressure-sensitive adhesive layer 30 is obtained. 'Cohesive strength is poor. The number ratio of the M chain link and the Q chain link in the technical solution of the present invention is set to 1: 0.6 to 0.9, which not only can make the silicone resin and the silicone rubber have better compatibility, so that the second pressure The sensitive adhesive layer 30 'has good comprehensive performance and high solid content, and can also make the second pressure-sensitive adhesive layer 30' prepared with better elasticity and cohesive strength.
M链节中的R1为甲基、氢基或乙烯基,氢基及乙烯基可用于与有机硅橡胶发生缩合反应或加成反应。R1 in the M chain link is a methyl group, a hydrogen group or a vinyl group, and the hydrogen group and the vinyl group can be used for a condensation reaction or an addition reaction with a silicone rubber.
可以理解的,Q链节中m可为15、16、17、18、19、或20。It can be understood that m in the Q link may be 15, 16, 17, 18, 19, or 20.
Q链节中m的数值代表羟基的含量,羟基的含量会影响有机硅树脂与有机硅橡胶反应的程度,并影响有机硅类压敏胶性能,如粘附力和粘接强度等。本发明的Q链节中m的数值范围为15~20,使得制得的有机硅类压敏胶具有较佳的粘附力和粘结强度。The value of m in the Q chain link represents the content of hydroxyl groups. The content of hydroxyl groups will affect the degree of reaction between silicone resin and silicone rubber, and affect the properties of silicone pressure-sensitive adhesives, such as adhesion and bonding strength. The value of m in the Q chain link of the present invention ranges from 15 to 20, so that the prepared silicone pressure-sensitive adhesive has better adhesion and bonding strength.
有机硅橡胶的结构式为
Figure PCTCN2018110158-appb-000003
其中,R 2为甲基、乙烯基、或苯基,n的范围为5000~10000。苯基可增加有机硅类压敏胶的耐热性能,乙烯基可与其他基团发生交联反应。
The structural formula of silicone rubber is
Figure PCTCN2018110158-appb-000003
Here, R 2 is a methyl group, a vinyl group, or a phenyl group, and the range of n is 5000 to 10,000. Phenyl can increase the heat resistance of silicone pressure-sensitive adhesives, and vinyl can crosslink with other groups.
本发明有机硅橡胶具有以羟基为端基的线形结构,羟基可与有机硅树脂发生缩合反应。The silicone rubber of the present invention has a linear structure with a hydroxyl group as an end group, and the hydroxyl group can undergo a condensation reaction with the silicone resin.
有机硅橡胶n的范围为5000~10000,使得该有机硅橡胶的分子量适中,使得制得的第二压敏胶层30’具有较佳的柔韧性、内聚强度、低迁移率、粘度 佳、及固含量。The range of the silicone rubber n is 5000 to 10,000, so that the molecular weight of the silicone rubber is moderate, so that the prepared second pressure-sensitive adhesive layer 30 'has better flexibility, cohesive strength, low mobility, good viscosity, And solid content.
在本发明一实施例中,有机硅橡胶为甲基羟基硅橡胶、乙烯基硅橡胶、及苯基硅橡胶中的至少一种。In one embodiment of the present invention, the silicone rubber is at least one of methyl hydroxy silicone rubber, vinyl silicone rubber, and phenyl silicone rubber.
有机硅树脂和有机硅橡胶的质量比的范围为:1:1~15:1。The mass ratio of silicone resin and silicone rubber ranges from 1: 1 to 15: 1.
可以理解的,有机硅树脂和有机硅橡胶的质量比为:1:1、2:1、3:1、4:1、5:1、6:1、7:1、8:1、9:1、10:1、11:1、12:1、13:1、14:1、或15:1等。Understandably, the mass ratio of silicone resin and silicone rubber is: 1: 1, 2: 1, 3: 1, 4: 1, 5: 1, 6: 1, 7: 1, 8: 1, 9: 1, 10: 1, 11: 1, 12: 1, 13: 1, 14: 1, or 15: 1, etc.
本发明技术方案的有机硅树脂和有机硅橡胶的质量比的范围设置为1:1~15:1,使得制得的第二压敏胶层30’具有较佳的初粘性和持粘性。The range of the mass ratio of the silicone resin and the silicone rubber according to the technical solution of the present invention is set to 1: 1 to 15: 1, so that the prepared second pressure-sensitive adhesive layer 30 'has better initial tack and stickiness.
按重量份,第二压敏胶层30’的原料还包括交联剂0~5份。该交联剂为含氢硅油、有机过氧化物、或烷氧基硅烷。The raw material of the second pressure-sensitive adhesive layer 30 'further includes 0 to 5 parts by weight of a crosslinking agent. The crosslinking agent is a hydrogen-containing silicone oil, an organic peroxide, or an alkoxysilane.
交联剂的作用是使有机硅橡胶发生交联反应,增加有机硅类压敏胶的内聚力。The role of the cross-linking agent is to cause the cross-linking reaction of the silicone rubber and increase the cohesive force of the silicone pressure-sensitive adhesive.
含氢硅油是指含有S-H键的硅油。可以理解的,有机硅橡胶还会与含氢硅油发生交联反应。Hydrogen-containing silicone oil refers to a silicone oil containing an S-H bond. Understandably, the silicone rubber also undergoes a crosslinking reaction with the hydrogen-containing silicone oil.
有机过氧化物可为过氧化苯甲酰、叔丁基过氧化氢、过氧化二异丙苯、2,4-二氯苯甲酰、2,5-二甲基-2,5-二(叔丁基过氧基)己烷、二-(叔丁基过氧化异丙基)苯等。Organic peroxides can be benzoyl peroxide, t-butyl hydroperoxide, dicumene peroxide, 2,4-dichlorobenzoyl, 2,5-dimethyl-2,5-di ( Tert-butylperoxy) hexane, di- (tert-butylisopropylperoxy) benzene, and the like.
烷氧基硅烷可为环氧硅烷、四甲氧基硅烷、辛基三甲氧基硅烷、二叔丁氧基二乙酰氧基硅烷、甲氧基硅烷、3-(2,3-环氧丙氧)丙基三甲氧基硅烷、甲基三乙酰氧肟基硅烷、甲基三甲氧基硅烷、乙烯基三甲氧基硅烷、乙氧基硅烷、丙氧基硅烷、及丁氧基硅烷中的至少一种等。The alkoxysilane may be epoxysilane, tetramethoxysilane, octyltrimethoxysilane, di-tert-butoxydiacetoxysilane, methoxysilane, 3- (2,3-glycidoxy) At least one of propyltrimethoxysilane, methyltriacetoxyoximylsilane, methyltrimethoxysilane, vinyltrimethoxysilane, ethoxysilane, propoxysilane, and butoxysilane Kind and so on.
按重量份,第二压敏胶层30’的原料还包括反应抑制剂0~5份。The raw materials of the second pressure-sensitive adhesive layer 30 'further include 0 to 5 parts by weight of the reaction inhibitor.
反应抑制剂为炔醇化合物、含氮的化合物及乙烯基化合物中的至少一种。The reaction inhibitor is at least one of an alkynol compound, a nitrogen-containing compound, and a vinyl compound.
反应抑制剂可减缓反应速度,以使压敏胶的存储期延长。The reaction inhibitor can slow down the reaction speed, so that the storage period of the pressure-sensitive adhesive is prolonged.
炔醇化合物可为乙炔基环己醇、2-甲基-3-丁炔-2-醇、3-苯基-1-丁炔-3-醇、及3-丙基-1-丁炔-3-醇中的至少一种。The alkynol compound may be ethynylcyclohexanol, 2-methyl-3-butyn-2-ol, 3-phenyl-1-butyn-3-ol, and 3-propyl-1-butyn- At least one of 3-alcohols.
含氮的化合物可为喹啉、甲肼及苯肼中的至少一种。The nitrogen-containing compound may be at least one of quinoline, methylhydrazine, and phenylhydrazine.
乙烯基化合物可为全氯乙烯和/或四乙烯基四甲基环四硅氧烷。The vinyl compound may be perchloroethylene and / or tetravinyltetramethylcyclotetrasiloxane.
参图1,本发明还提供一种复合膜结构100,复合膜结构100包括两层第一基材层10、和至少一层第一压敏胶层30,第一压敏胶层30夹设于两层第一基材层10之间,两层第一基材层10的至少一层为热塑性弹性体层,第一压敏胶层10的材质为上述实施例所述的丙烯酸类压敏胶。Referring to FIG. 1, the present invention also provides a composite film structure 100. The composite film structure 100 includes two first substrate layers 10 and at least one first pressure-sensitive adhesive layer 30 sandwiched therebetween. Between the two first substrate layers 10, at least one of the two first substrate layers 10 is a thermoplastic elastomer layer, and the material of the first pressure-sensitive adhesive layer 10 is the acrylic pressure-sensitive adhesive described in the above embodiment. gum.
由于复合膜结构100采用了上述所有实施例的全部技术方案,因此至少具有上述实施例的技术方案所带来的所有有益效果,在此不再一一赘述。Since the composite membrane structure 100 adopts all the technical solutions of all the above embodiments, it has at least all the beneficial effects brought by the technical solutions of the above embodiments, which will not be described in detail here.
热塑性弹性体层的材质包括热塑性聚酯弹性体、热塑性聚氨酯弹性体、热塑性聚酰胺弹性体、及有机硅弹性体的至少一种。The material of the thermoplastic elastomer layer includes at least one of a thermoplastic polyester elastomer, a thermoplastic polyurethane elastomer, a thermoplastic polyamide elastomer, and a silicone elastomer.
第一基材层10的厚度的范围为5~40μm。The thickness of the first base material layer 10 ranges from 5 to 40 μm.
可选地,第一基材层10的厚度为5μm、6μm、7μm、8μm、9μm、10μm、11μm、12μm、13μm、14μm、15μm、16μm、17μm、18μm、19μm、20μm、21μm、22μm、23μm、24μm、25μm、26μm、27μm、28μm、29μm、30μm、31μm、32μm、33μm、34μm、35μm、36μm、37μm、38μm、39μm、或40μm。Optionally, the thickness of the first substrate layer 10 is 5 μm, 6 μm, 7 μm, 8 μm, 9 μm, 10 μm, 11 μm, 12 μm, 13 μm, 14 μm, 15 μm, 16 μm, 17 μm, 18 μm, 19 μm, 20 μm, 21 μm, 22 μm, 23 μm , 24 μm, 25 μm, 26 μm, 27 μm, 28 μm, 29 μm, 30 μm, 31 μm, 32 μm, 33 μm, 34 μm, 35 μm, 36 μm, 37 μm, 38 μm, 39 μm, or 40 μm.
可以理解的,两层第一基材层10可选用相同的材质,也可选用不同的材质。It can be understood that the two first substrate layers 10 can be made of the same material or different materials.
本发明技术方案的第一基材层10的材质选自热塑性聚酯弹性体、热塑性聚氨酯弹性体、热塑性聚酰胺弹性体、及有机硅弹性体中的至少一种,使得第一基材层10中至少一层的软化温度大于80℃,具有良好的耐高温性,且第一基材层10的厚度为5~40μm,使得复合膜结构100不仅具有较佳的强度和回弹性,还具有优良的结构稳定性、和较高的耐高温性。The material of the first substrate layer 10 of the technical solution of the present invention is selected from at least one of a thermoplastic polyester elastomer, a thermoplastic polyurethane elastomer, a thermoplastic polyamide elastomer, and a silicone elastomer, so that the first substrate layer 10 At least one of the layers has a softening temperature greater than 80 ° C, has good high temperature resistance, and the thickness of the first substrate layer 10 is 5 to 40 μm, so that the composite film structure 100 not only has better strength and resilience, but also has excellent Structural stability, and high temperature resistance.
压敏胶层30的厚度的范围为2~40μm。The thickness of the pressure-sensitive adhesive layer 30 ranges from 2 to 40 μm.
可选地,所述压敏胶层30的厚度为2μm、3μm、4μm、5μm、6μm、7μm、8μm、9μm、10μm、11μm、12μm、13μm、14μm、15μm、16μm、17μm、18μm、19μm、20μm、21μm、22μm、23μm、24μm、25μm、26μm、27μm、28μm、29μm、30μm、31μm、32μm、33μm、34μm、35μm、36μm、37μm、38μm、39μm、或40μm。Optionally, the thickness of the pressure-sensitive adhesive layer 30 is 2 μm, 3 μm, 4 μm, 5 μm, 6 μm, 7 μm, 8 μm, 9 μm, 10 μm, 11 μm, 12 μm, 13 μm, 14 μm, 15 μm, 16 μm, 17 μm, 18 μm, 19 μm, 19 μm, 20 μm, 21 μm, 22 μm, 23 μm, 24 μm, 25 μm, 26 μm, 27 μm, 28 μm, 29 μm, 30 μm, 31 μm, 32 μm, 33 μm, 34 μm, 35 μm, 36 μm, 37 μm, 38 μm, 39 μm, or 40 μm.
本发明技术方案的压敏胶层30的厚度的范围为2~40μm,使得应用压敏胶 层30的复合膜结构100具有较佳的耐高温特性,即使在输入电压增加时,复合膜结构100的刚性和阻尼性能也不会明显下降。The thickness of the pressure-sensitive adhesive layer 30 of the technical solution of the present invention ranges from 2 to 40 μm, so that the composite film structure 100 using the pressure-sensitive adhesive layer 30 has better high temperature resistance characteristics. Even when the input voltage increases, the composite film structure 100 The rigidity and damping performance will not be significantly reduced.
进一步的,上述两层基材层10均为热塑性弹性体层。此时,复合膜结构100为依次堆叠的第一热塑性弹性体层、第一压敏胶层及第二热塑性弹性体层,第一热塑性弹性体层与第二热塑性弹性体层间的材质可以相同也可以不同。Further, the two base material layers 10 are both thermoplastic elastomer layers. At this time, the composite film structure 100 is a first thermoplastic elastomer layer, a first pressure-sensitive adhesive layer, and a second thermoplastic elastomer layer that are sequentially stacked. The material between the first thermoplastic elastomer layer and the second thermoplastic elastomer layer may be the same. It can be different.
可选地,第一热塑性弹性体层与第二热塑性弹性体层间的材质相同。例如,第一热塑性弹性层及第二热塑性弹性体层的材质均为热塑性聚酯弹性体,此时,复合膜结构为热塑性聚酯弹性体层、丙烯酸类压敏胶及热塑性聚酯弹性体层依次堆叠而成的结构。其中,丙烯酸类压敏胶为上述实施例中通过阻尼改性剂改性的丙烯酸类压敏胶。Optionally, the material between the first thermoplastic elastomer layer and the second thermoplastic elastomer layer is the same. For example, the materials of the first thermoplastic elastomer layer and the second thermoplastic elastomer layer are both thermoplastic polyester elastomers. At this time, the composite film structure is a thermoplastic polyester elastomer layer, an acrylic pressure-sensitive adhesive, and a thermoplastic polyester elastomer layer. Structures stacked one after another. Wherein, the acrylic pressure-sensitive adhesive is the acrylic pressure-sensitive adhesive modified by the damping modifier in the above embodiment.
参考图2所示,上述复合膜结构100还包括第二压敏胶层30’,复合膜结构100还包括一第二基材层50,第二基材层50包括相对设置的第一表面51和第二表面50,其中一压敏胶层30夹设于第二基材层50的第一表面51和一第一基材层10之间,第二压敏胶层30’夹设于第二基材层50的第二表面53和另一第一基材层10之间。其中,第二压敏胶层30’的材质与第一压敏胶层30的材质相同,或该第二压敏胶层30’的材质为有机硅类压敏胶。当然,第二压敏胶层30’的材质还可以是其他材料的胶,本发明对此不做限制。Referring to FIG. 2, the composite film structure 100 further includes a second pressure-sensitive adhesive layer 30 ′. The composite film structure 100 further includes a second substrate layer 50, and the second substrate layer 50 includes a first surface 51 disposed oppositely. And a second surface 50, wherein a pressure-sensitive adhesive layer 30 is sandwiched between the first surface 51 of the second substrate layer 50 and a first substrate layer 10, and the second pressure-sensitive adhesive layer 30 'is sandwiched between Between the second surface 53 of the two base material layers 50 and another first base material layer 10. The material of the second pressure-sensitive adhesive layer 30 'is the same as that of the first pressure-sensitive adhesive layer 30, or the material of the second pressure-sensitive adhesive layer 30' is a silicone-based pressure-sensitive adhesive. Of course, the material of the second pressure-sensitive adhesive layer 30 'may also be an adhesive of other materials, which is not limited in the present invention.
第二基材层50的材质为热塑性弹性体或工程塑料。其中,热塑性弹性体选自热塑性聚酯弹性体、热塑性聚氨酯弹性体、热塑性聚酰胺弹性体、及有机硅弹性体的至少一种。工程塑料选自聚醚醚酮、聚芳酯、聚醚酰亚胺、聚酰亚胺、聚苯硫醚、聚萘二甲酸乙二醇酯、聚对苯二甲酸乙二醇酯及聚对苯二甲酸丁二醇酯中的至少一种。The material of the second substrate layer 50 is a thermoplastic elastomer or an engineering plastic. Among them, the thermoplastic elastomer is selected from at least one of a thermoplastic polyester elastomer, a thermoplastic polyurethane elastomer, a thermoplastic polyamide elastomer, and a silicone elastomer. Engineering plastics are selected from the group consisting of polyetheretherketone, polyarylate, polyetherimide, polyimide, polyphenylene sulfide, polyethylene naphthalate, polyethylene terephthalate, and polyparaphenylene terephthalate. At least one of butylene phthalate.
第二压敏胶层30’的厚度的范围为2~40μm。The thickness of the second pressure-sensitive adhesive layer 30 'ranges from 2 to 40 m.
第二基材层50的厚度的范围为1~30μm。The thickness of the second base material layer 50 ranges from 1 to 30 μm.
可选地,第二基材层50的厚度为1μm、2μm、3μm、4μm、5μm、6μm、7μm、8μm、9μm、10μm、11μm、12μm、13μm、14μm、15μm、16μm、17μm、18μm、19μm、20μm、21μm、22μm、23μm、24μm、25μm、26μm、27μm、28μm、29μm、或30μm。Optionally, the thickness of the second substrate layer 50 is 1 μm, 2 μm, 3 μm, 4 μm, 5 μm, 6 μm, 7 μm, 8 μm, 9 μm, 10 μm, 11 μm, 12 μm, 13 μm, 14 μm, 15 μm, 16 μm, 17 μm, 18 μm, 19 μm , 20 μm, 21 μm, 22 μm, 23 μm, 24 μm, 25 μm, 26 μm, 27 μm, 28 μm, 29 μm, or 30 μm.
本发明技术方案的复合膜结构100包括两层第一基材层10、两层压敏胶层及一第二基材层50,其中一压敏胶层30夹设于第二基材层50的第一表面51和一第一基材层10之间,第二压敏胶层30’夹设于第二基材层50的第二表面53和另一第一基材层10之间,以增加该复合膜结构100的挺度和抗偏振能力。The composite film structure 100 of the technical solution of the present invention includes two first substrate layers 10, two laminated sensitive adhesive layers, and a second substrate layer 50, wherein a pressure sensitive adhesive layer 30 is sandwiched between the second substrate layers 50 Between the first surface 51 and a first substrate layer 10, the second pressure-sensitive adhesive layer 30 ′ is sandwiched between the second surface 53 of the second substrate layer 50 and another first substrate layer 10, In order to increase the stiffness and anti-polarization ability of the composite film structure 100.
需要说明的是,上述第二压敏胶的材质与第一基材层中至少一层为塑料基材层时的第二压敏胶的材质相同,可参考上述实施例,本发明在此不再赘述。It should be noted that the material of the second pressure-sensitive adhesive is the same as the material of the second pressure-sensitive adhesive when at least one of the first substrate layers is a plastic substrate layer. For reference, please refer to the foregoing embodiments. More details.
参图3,本发明还提供一种振膜200。振膜200具有该复合膜结构。Referring to FIG. 3, the present invention further provides a diaphragm 200. The diaphragm 200 has this composite film structure.
本发明一实施例中,振膜200的厚度可为12~190μm。In an embodiment of the present invention, the thickness of the diaphragm 200 may be 12 to 190 μm.
由于该振膜200采用了上述所有实施例的全部技术方案,因此至少具有上述实施例的技术方案所带来的所有有益效果,在此不再一一赘述。Since the diaphragm 200 adopts all the technical solutions of all the above embodiments, it has at least all the beneficial effects brought by the technical solutions of the above embodiments, which will not be repeated one by one here.
另外,第一基材层10为振膜200的振动提供所需的刚度,获得较高的瞬态响应。压敏胶层30具有较高的粘结力,使得振膜200的各层的振动可保持一致性。而且,压敏胶层30具有较佳的阻尼特性,以使振膜200具有较高的音质和听音稳定性,进而使得发声装置可以克服。In addition, the first substrate layer 10 provides a required rigidity for the vibration of the diaphragm 200 and obtains a high transient response. The pressure-sensitive adhesive layer 30 has a high adhesive force, so that the vibration of each layer of the diaphragm 200 can be kept consistent. In addition, the pressure-sensitive adhesive layer 30 has better damping characteristics, so that the diaphragm 200 has higher sound quality and listening stability, so that the sound generating device can be overcome.
振膜200包括至少一折环部21,该折环部21具有该复合膜结构。The diaphragm 200 includes at least one folded ring portion 21, and the folded ring portion 21 has the composite film structure.
振膜200还包括球顶部23,球顶部23与折环部21连接。The diaphragm 200 further includes a dome portion 23, and the dome portion 23 is connected to the folding ring portion 21.
本发明一实施例中,振膜200包括两个折环部21。In an embodiment of the present invention, the diaphragm 200 includes two folded ring portions 21.
本发明一实施例中,球顶部23与折环部21一体成型。In one embodiment of the present invention, the ball top portion 23 and the folded ring portion 21 are integrally formed.
本发明一实施例中,球顶部23与折环部21采用不同材质。In one embodiment of the present invention, the ball top portion 23 and the folded ring portion 21 are made of different materials.
本发明一实施例中,球顶部23位于振膜200的中心位置,折环部21位于振膜200中心位置的周侧,环绕振膜200的中心位置。In an embodiment of the present invention, the ball top portion 23 is located at the center position of the diaphragm 200, the folded ring portion 21 is located on the peripheral side of the center position of the diaphragm 200, and surrounds the center position of the diaphragm 200.
本发明还提供一种发声装置(未图示)。发声装置包括该振膜200。The invention also provides a sound generating device (not shown). The sound generating device includes the diaphragm 200.
由于该发声装置采用了上述所有实施例的全部技术方案,因此至少具有上述实施例的技术方案所带来的所有有益效果,在此不再一一赘述。Since the sound generating device adopts all the technical solutions of all the above embodiments, it has at least all the beneficial effects brought by the technical solutions of the above embodiments, which will not be repeated one by one here.
本发明一实施例中,发声装置还包括音圈(未图示),振膜200与音圈牢固粘接,以提升振膜200的性能。In an embodiment of the present invention, the sound generating device further includes a voice coil (not shown), and the diaphragm 200 and the voice coil are firmly adhered to improve the performance of the diaphragm 200.
本发明的丙烯酸类压敏胶的制备方法包括以下实施例:The method for preparing the acrylic pressure-sensitive adhesive of the present invention includes the following examples:
实施例一:Embodiment one:
按重量份,提供丁腈橡胶5份和甲苯44.3份,将丁腈橡胶在开炼机上塑炼10min后,投入甲苯中溶解,获得混合物;5 parts by weight of nitrile rubber and 44.3 parts of toluene are provided in parts by weight. After the nitrile rubber is plasticized on an open mill for 10 min, it is dissolved in toluene to obtain a mixture;
提供丙烯酸-2-乙基己酯35份、甲基丙烯酸甲酯10份、甲基丙烯酸5份、及过氧化苯甲酰0.2份,向混合物中加入丙烯酸-2-乙基己酯、甲基丙烯酸甲酯、甲基丙烯酸、及过氧化苯甲酰,并加热,获得胶体,其中,该加热处理的温度为75℃,时间为6h;Provide 35 parts of 2-ethylhexyl acrylate, 10 parts of methyl methacrylate, 5 parts of methacrylic acid, and 0.2 parts of benzoyl peroxide, and add 2-ethylhexyl acrylate and methyl to the mixture. Methyl acrylate, methacrylic acid, and benzoyl peroxide, and heat to obtain a colloid, wherein the temperature of the heat treatment is 75 ° C. and the time is 6 h;
待胶体冷却后,提供甲基丙烯酸异氰酸基乙酯0.5份,向胶体中加入甲基丙烯酸异氰酸基乙酯,并搅拌均匀;及After the colloid is cooled, 0.5 part of isocyanatoethyl methacrylate is provided. Add the isocyanatoethyl methacrylate to the colloid and stir well; and
将胶体涂布到离型膜上,第一次烘干胶体,以除去甲苯,再对胶体进行第二次烘干处理,获得实施例一的丙烯酸类压敏胶,其中该第一次烘干处理的温度为70℃,时间为2min,该第二次烘干处理的温度为140℃,时间为3min。The colloid is coated on a release film, the colloid is dried for the first time to remove toluene, and then the colloid is subjected to a second drying treatment to obtain the acrylic pressure-sensitive adhesive of Example 1, wherein the first drying The treatment temperature was 70 ° C and the time was 2 minutes. The temperature of the second drying treatment was 140 ° C and the time was 3 minutes.
其中,过氧化苯甲酰作为引发剂可为丙烯酸单体的聚合反应提供自由基。甲基丙烯酸异氰酸基乙酯作为交联剂可使甲基丙烯酸、丙烯酸-2-乙基己酯及甲基丙烯酸甲酯之间发生交联反应。丁腈橡胶可提高丙烯酸类压敏胶的阻尼性能。Among them, benzoyl peroxide as an initiator can provide free radicals for the polymerization of acrylic monomers. As a cross-linking agent, ethyl isocyanate methacrylate can cause a cross-linking reaction between methacrylic acid, 2-ethylhexyl acrylate, and methyl methacrylate. Nitrile rubber can improve the damping performance of acrylic pressure-sensitive adhesives.
实施例二:Embodiment two:
按重量份,提供氯丁橡胶6份和乙酸乙酯33.5份,将乙酸乙酯在开炼机上塑炼12min后,投入乙酸乙酯中溶解,获得混合物;According to parts by weight, 6 parts of neoprene and 33.5 parts of ethyl acetate were provided. After the ethyl acetate was plasticized on an open kneader for 12 min, it was dissolved in ethyl acetate to obtain a mixture;
提供丙烯酸正丁酯40份、丙烯酸15份、丙烯酰胺8份、及偶氮二异丁腈0.4份,向混合物中加入丙烯酸正丁酯、丙烯酸、丙烯酰胺、及偶氮二异丁腈,并加热,获得胶体,其中,该加热处理的温度为80℃,时间为8h;Provide 40 parts of n-butyl acrylate, 15 parts of acrylic acid, 8 parts of acrylamide, and 0.4 parts of azobisisobutyronitrile. Add n-butyl acrylate, acrylic acid, acrylamide, and azobisisobutyronitrile to the mixture, and Heating to obtain a colloid, wherein the temperature of the heat treatment is 80 ° C. and the time is 8 h;
待胶体冷却后,提供乙酸铝0.3份,向胶体中加入乙酸铝,并搅拌均匀;及After the colloid is cooled, provide 0.3 parts of aluminum acetate, add aluminum acetate to the colloid, and stir well; and
将胶体涂布到聚苯硫醚基材上,第一次烘干胶体,以除去乙酸乙酯,再对胶体进行第二次烘干处理,获得实施例二的丙烯酸类压敏胶,其中该第一次烘干处理的温度为80℃,时间为3min,该第二次烘干处理的温度为150℃,时间为2min。The colloid was coated on a polyphenylene sulfide substrate, the colloid was dried for the first time to remove ethyl acetate, and the colloid was subjected to the second drying treatment to obtain the acrylic pressure-sensitive adhesive of Example 2. The temperature of the first drying process was 80 ° C and the time was 3 minutes, and the temperature of the second drying process was 150 ° C and the time was 2 minutes.
其中,偶氮二异丁腈作为引发剂可为丙烯酸单体的聚合反应提供自由基。乙酸铝作为交联剂可使丙烯酸正丁酯、丙烯酸及丙烯酰胺之间发生交联反应。氯丁橡胶可提高丙烯酸类压敏胶的阻尼性能。Among them, azobisisobutyronitrile as an initiator can provide free radicals for the polymerization of acrylic monomers. Aluminum acetate as a crosslinking agent can cause a crosslinking reaction between n-butyl acrylate, acrylic acid and acrylamide. Neoprene can improve the damping performance of acrylic pressure-sensitive adhesives.
对由实施例一和实施例二的制备方法所制得的丙烯酸类压敏胶的的损耗因子进行测试,实施例一的丙烯酸类压敏胶的损耗因子为0.42,实施例二的丙烯酸类压敏胶的损耗因子为0.45。然而,现有技术中的丙烯酸类压敏胶的损耗因子通常为0.2。表明本发明的制备方法所制得的丙烯酸类压敏胶损耗因子大于0.4,具有良好的阻尼性。The loss factor of the acrylic pressure-sensitive adhesive prepared by the preparation methods of Example 1 and Example 2 was tested. The loss factor of the acrylic pressure-sensitive adhesive of Example 1 was 0.42, and the acrylic pressure-sensitive adhesive of Example 2 was The loss factor of the sensitive adhesive is 0.45. However, the loss factor of the acrylic pressure-sensitive adhesive in the prior art is usually 0.2. It is shown that the acrylic pressure-sensitive adhesive produced by the preparation method of the present invention has a loss factor greater than 0.4 and has good damping properties.
以上仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是在本发明的发明构思下,利用本发明说明书及附图内容所作的等效结构变换,或直接或间接运用在其他相关的技术领域均包括在本发明的专利保护范围内。The above are only preferred embodiments of the present invention, and thus do not limit the patent scope of the present invention. Under the inventive concept of the present invention, equivalent structural transformations made using the description and drawings of the present invention, or directly or indirectly used in other Relevant technical fields are included in the patent protection scope of the present invention.

Claims (16)

  1. 一种丙烯酸类压敏胶,其特征在于,按重量份,所述丙烯酸类压敏胶的制作原料包括:An acrylic pressure-sensitive adhesive, characterized in that, according to parts by weight, the raw materials for making the acrylic pressure-sensitive adhesive include:
    软单体30~45份;30 ~ 45 parts of soft monomer;
    硬单体5~20份;5-20 parts of hard monomer;
    官能单体1~10份;1-10 parts of functional monomer;
    引发剂0.01~1份;0.01 ~ 1 part of initiator;
    交联剂0.01~1份;Crosslinking agent 0.01 ~ 1 part;
    阻尼改性剂5~10份;及5-10 parts of damping modifier; and
    有机溶剂30~45份。30 to 45 parts of organic solvent.
  2. 如权利要求1所述的丙烯酸类压敏胶,其特征在于,所述软单体为丙烯酸正丁酯和/或丙烯酸-2-乙基己酯;且/或,The acrylic pressure-sensitive adhesive according to claim 1, wherein the soft monomer is n-butyl acrylate and / or 2-ethylhexyl acrylate; and / or,
    所述硬单体为甲基丙烯酸甲酯、苯乙烯、及丙烯酸中的至少一种;且/或,The hard monomer is at least one of methyl methacrylate, styrene, and acrylic acid; and / or,
    所述官能单体为甲基丙烯酸、丙烯酰胺、及丙烯酸中的至少一种;且/或,The functional monomer is at least one of methacrylic acid, acrylamide, and acrylic acid; and / or,
    所述引发剂为过氧化苯甲酰和/或偶氮二异丁腈;且/或,The initiator is benzoyl peroxide and / or azobisisobutyronitrile; and / or,
    所述交联剂为甲基丙烯酸异氰酸基乙酯和/或乙酸铝;且/或,The cross-linking agent is ethyl isocyanate methacrylate and / or aluminum acetate; and / or,
    所述阻尼改性剂为丁腈橡胶、氯丁橡胶、氯化聚乙烯橡胶、及丁基橡胶中的至少一种;且/或,The damping modifier is at least one of nitrile rubber, neoprene, chlorinated polyethylene rubber, and butyl rubber; and / or,
    所述有机溶剂为苯、甲苯、乙酸乙酯、二甲苯、N-甲基吡咯烷酮及丁酮中的至少一种。The organic solvent is at least one of benzene, toluene, ethyl acetate, xylene, N-methylpyrrolidone and methyl ethyl ketone.
  3. 一种丙烯酸类压敏胶的制备方法,包括以下步骤:A method for preparing an acrylic pressure-sensitive adhesive includes the following steps:
    按重量份,提供阻尼改性剂5~10份和有机溶剂30~45份,将所述阻尼改性剂加入至有机溶剂中,获得混合物;5 to 10 parts of a damping modifier and 30 to 45 parts of an organic solvent are provided by weight part, and the damping modifier is added to the organic solvent to obtain a mixture;
    提供软单体30~45份、硬单体5~20份、官能单体1~10份、及引发剂0.01~1份,向所述混合物中加入软单体、硬单体、官能单体及引发剂,并进行加热处理,获得胶体;Provide 30 to 45 parts of soft monomers, 5 to 20 parts of hard monomers, 1 to 10 parts of functional monomers, and 0.01 to 1 part of initiators, and add soft monomers, hard monomers, and functional monomers to the mixture And initiator, and heat treatment to obtain colloid;
    提供交联剂0.01~1份,向所述胶体中加入交联剂;及Provide 0.01 to 1 part of a cross-linking agent, and add the cross-linking agent to the colloid; and
    烘干所述加入有交联剂的胶体,获得丙烯酸类压敏胶。The colloid added with a crosslinking agent is dried to obtain an acrylic pressure-sensitive adhesive.
  4. 如权利要求3所述的丙烯酸类压敏胶的制备方法,其特征在于,所述烘干所述加入有交联剂的胶体的步骤包括:The method for preparing an acrylic pressure-sensitive adhesive according to claim 3, wherein the step of drying the colloid added with a crosslinking agent comprises:
    对加入有交联剂的胶体依次进行第一次烘干处理和第二次烘干处理,所述第一次烘干处理的烘干温度为70~100℃,烘干时间为2~3min,所述第二次烘干处理的烘干温度为100~140℃,烘干时间为2~3min;且/或,The colloid to which the cross-linking agent is added is sequentially subjected to a first drying treatment and a second drying treatment. The drying temperature of the first drying treatment is 70 to 100 ° C, and the drying time is 2 to 3 minutes. The drying temperature of the second drying process is 100 to 140 ° C, and the drying time is 2 to 3 minutes; and / or,
    所述加热处理的加热温度为75~85℃,加热时间为6~8h。The heating temperature of the heat treatment is 75 to 85 ° C, and the heating time is 6 to 8 hours.
  5. 一种复合膜结构,其特征在于,所述复合膜结构包括两层第一基材层、和至少一层第一压敏胶层,该第一压敏胶层夹设于两层第一基材层之间,所述两层第一基材层的至少一层为塑料基材层,该第一压敏胶层的材质为权利要求1-2任一项所述的丙烯酸类压敏胶。A composite film structure, characterized in that the composite film structure includes two first substrate layers and at least one first pressure-sensitive adhesive layer, and the first pressure-sensitive adhesive layer is sandwiched between the two first substrates. Between the material layers, at least one of the two first substrate layers is a plastic substrate layer, and the material of the first pressure-sensitive adhesive layer is the acrylic pressure-sensitive adhesive according to claim 1. .
  6. 如权利要求5所述的复合膜结构,其特征在于,所述塑料基材层的材质包括:聚醚醚酮、聚芳酯、聚醚酰亚胺、聚酰亚胺、聚苯硫醚、聚萘二甲酸乙二醇酯、聚对苯二甲酸乙二醇酯中的至少一种;且/或,The composite film structure according to claim 5, wherein the material of the plastic substrate layer comprises: polyetheretherketone, polyarylate, polyetherimide, polyimide, polyphenylene sulfide, At least one of polyethylene naphthalate and polyethylene terephthalate; and / or,
    所述第一基材层的厚度的范围为2~40μm;且/或,The thickness of the first substrate layer ranges from 2 to 40 μm; and / or,
    所述第一压敏胶层的厚度的范围为2~40μm。The thickness of the first pressure-sensitive adhesive layer ranges from 2 to 40 μm.
  7. 如权利要求5或6所述的复合膜结构,其特征在于,所述复合膜结构包括第二压敏胶层和第二基材层,该第二基材层包括相对设置的第一表面和第二表面,第一压敏胶层夹设于第二基材层的第一表面和一第一基材层之间,第二压敏胶层夹设于第二基材层的第二表面和另一第一基材层之间,该第二压敏胶层的材质与第一压敏胶层的材质相同,或该第二压敏胶层的材质为有机硅类压敏胶。The composite film structure according to claim 5 or 6, wherein the composite film structure includes a second pressure-sensitive adhesive layer and a second substrate layer, and the second substrate layer includes a first surface and a first surface opposite to each other and The second surface, the first pressure-sensitive adhesive layer is sandwiched between the first surface of the second substrate layer and a first substrate layer, and the second pressure-sensitive adhesive layer is sandwiched between the second surface of the second substrate layer Between the second pressure-sensitive adhesive layer and another first substrate layer, the material of the second pressure-sensitive adhesive layer is the same as that of the first pressure-sensitive adhesive layer, or the material of the second pressure-sensitive adhesive layer is a silicone-based pressure-sensitive adhesive.
  8. 如权利要求7所述的复合膜结构,其特征在于,所述第二基材层的材质为热塑性弹性体或工程塑料,所述热塑性弹性体选自热塑性聚酯弹性体、热塑性聚氨酯弹性体、热塑性聚酰胺弹性体、及有机硅弹性体的至少一种,所述 工程塑料选自聚醚醚酮、聚芳酯、聚醚酰亚胺、聚酰亚胺、聚苯硫醚、聚萘二甲酸乙二醇酯、聚对苯二甲酸乙二醇酯及聚对苯二甲酸丁二醇酯中的至少一种;且/或,The composite film structure according to claim 7, wherein the material of the second substrate layer is a thermoplastic elastomer or an engineering plastic, and the thermoplastic elastomer is selected from a thermoplastic polyester elastomer, a thermoplastic polyurethane elastomer, At least one of a thermoplastic polyamide elastomer and a silicone elastomer, the engineering plastic is selected from the group consisting of polyetheretherketone, polyarylate, polyetherimide, polyimide, polyphenylene sulfide, and polynaphthalene At least one of polyethylene formate, polyethylene terephthalate, and polybutylene terephthalate; and / or,
    所述第二压敏胶层的厚度的范围为2~40μm;且/或,The thickness of the second pressure-sensitive adhesive layer ranges from 2 to 40 μm; and / or,
    所述第二基材层的厚度的范围为1~30μm。The thickness of the second substrate layer ranges from 1 to 30 μm.
  9. 一种复合膜结构,其特征在于,所述复合膜结构包括两层第一基材层、和至少一层第一压敏胶层,该第一压敏胶层夹设于两层第一基材层之间,所述两层第一基材层的至少一层为热塑性弹性体层,该第一压敏胶层的材质为权利要求1-2任一项所述的丙烯酸类压敏胶。A composite film structure, characterized in that the composite film structure includes two first substrate layers and at least one first pressure-sensitive adhesive layer, and the first pressure-sensitive adhesive layer is sandwiched between the two first substrates. Between the material layers, at least one of the two first substrate layers is a thermoplastic elastomer layer, and the material of the first pressure-sensitive adhesive layer is the acrylic pressure-sensitive adhesive according to claim 1. .
  10. 如权利要求9所述的复合膜结构,其特征在于,所述热塑性弹性体层的材质包括:热塑性聚酯弹性体、热塑性聚氨酯弹性体、热塑性聚酰胺弹性体、及有机硅弹性体的至少一种;且/或,The composite film structure according to claim 9, wherein the material of the thermoplastic elastomer layer comprises at least one of a thermoplastic polyester elastomer, a thermoplastic polyurethane elastomer, a thermoplastic polyamide elastomer, and a silicone elastomer. Species; and / or,
    所述第一基材层的厚度的范围为5~40μm;且/或,The thickness of the first substrate layer ranges from 5 to 40 μm; and / or,
    所述第一压敏胶层的厚度的范围为2~40μm。The thickness of the first pressure-sensitive adhesive layer ranges from 2 to 40 μm.
  11. 如权利要求9或10所述的复合膜结构,其特征在于,所述两层基材层均为热塑性弹性体层,所述复合膜结构包括:依次堆叠的第一热塑性弹性体层、所述第一压敏胶层及第二热塑性弹性体层。The composite film structure according to claim 9 or 10, wherein the two substrate layers are both thermoplastic elastomer layers, and the composite film structure comprises: a first thermoplastic elastomer layer stacked in sequence, the The first pressure-sensitive adhesive layer and the second thermoplastic elastomer layer.
  12. 如权利要求11所述的复合膜结构,其特征在于,所述第一热塑性弹性体层与第二热塑性弹性体层的材质相同。The composite film structure according to claim 11, wherein the materials of the first thermoplastic elastomer layer and the second thermoplastic elastomer layer are the same.
  13. 如权利要求9或10所述的复合膜结构,其特征在于,所述复合膜结构包括第二压敏胶层和第二基材层,该第二基材层包括相对设置的第一表面和第二表面,第一压敏胶层夹设于第二基材层的第一表面和一第一基材层之间,第二压敏胶层夹设于第二基材层的第二表面和另一第一基材层之间,该第二压敏胶层的材质与第一压敏胶层的材质相同,或该第二压敏胶层的材质为有机硅类压敏胶。The composite film structure according to claim 9 or 10, wherein the composite film structure comprises a second pressure-sensitive adhesive layer and a second substrate layer, and the second substrate layer includes a first surface and a first surface opposite to each other and The second surface, the first pressure-sensitive adhesive layer is sandwiched between the first surface of the second substrate layer and a first substrate layer, and the second pressure-sensitive adhesive layer is sandwiched between the second surface of the second substrate layer Between the second pressure-sensitive adhesive layer and another first substrate layer, the material of the second pressure-sensitive adhesive layer is the same as that of the first pressure-sensitive adhesive layer, or the material of the second pressure-sensitive adhesive layer is a silicone-based pressure-sensitive adhesive.
  14. 如权利要求13所述的复合膜结构,其特征在于,所述第二基材层的材质为热塑性弹性体或工程塑料,所述热塑性弹性体选自热塑性聚酯弹性体、热塑性聚氨酯弹性体、热塑性聚酰胺弹性体、及有机硅弹性体的至少一种,所述工程塑料选自聚醚醚酮、聚芳酯、聚醚酰亚胺、聚酰亚胺、聚苯硫醚、聚萘二甲酸乙二醇酯、聚对苯二甲酸乙二醇酯及聚对苯二甲酸丁二醇酯中的至少一种;且/或,The composite film structure according to claim 13, wherein the material of the second substrate layer is a thermoplastic elastomer or an engineering plastic, and the thermoplastic elastomer is selected from the group consisting of a thermoplastic polyester elastomer, a thermoplastic polyurethane elastomer, At least one of a thermoplastic polyamide elastomer and a silicone elastomer, the engineering plastic is selected from the group consisting of polyetheretherketone, polyarylate, polyetherimide, polyimide, polyphenylene sulfide, and polynaphthalene At least one of polyethylene formate, polyethylene terephthalate, and polybutylene terephthalate; and / or,
    所述第二压敏胶层的厚度的范围为2~40μm;且/或,The thickness of the second pressure-sensitive adhesive layer ranges from 2 to 40 μm; and / or,
    所述第二基材层的厚度的范围为1~30μm。The thickness of the second substrate layer ranges from 1 to 30 μm.
  15. 一种振膜,其特征在于,所述振膜具有如权利要求5至8任一项或9至14任一项所述的复合膜结构。A vibrating membrane, wherein the vibrating membrane has a composite membrane structure according to any one of claims 5 to 8 or 9 to 14.
  16. 一种发声装置,其特征在于,所述发声装置包括如权利要求15所述的振膜。A sound generating device, characterized in that the sound generating device comprises the diaphragm according to claim 15.
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