WO2019230427A1 - Flow passage switching valve and method for manufacturing same - Google Patents
Flow passage switching valve and method for manufacturing same Download PDFInfo
- Publication number
- WO2019230427A1 WO2019230427A1 PCT/JP2019/019537 JP2019019537W WO2019230427A1 WO 2019230427 A1 WO2019230427 A1 WO 2019230427A1 JP 2019019537 W JP2019019537 W JP 2019019537W WO 2019230427 A1 WO2019230427 A1 WO 2019230427A1
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- WIPO (PCT)
- Prior art keywords
- valve
- valve body
- valve shaft
- flow path
- path switching
- Prior art date
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/10—Welded housings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K5/00—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
- F16K5/06—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having spherical surfaces; Packings therefor
Definitions
- the present invention relates to a flow path switching valve and a manufacturing method thereof.
- Patent Document 1 An example of a conventional flow path switching valve is disclosed in Patent Document 1.
- a ball valve body is rotatably accommodated in a valve case as a valve body.
- a geared motor that rotationally drives the ball valve body via a valve shaft is attached to the valve case.
- the valve case is provided with one inlet channel and two outlet channels leading to the valve chamber.
- This flow path switching valve alternatively connects the inlet flow path to one of the two outlet flow paths according to the rotational position of the ball valve body.
- Such a flow path switching valve can be used in various devices while reducing costs by making the geared motor, valve shaft and valve body common and changing the configuration of the valve case such as the arrangement of the inlet flow path and the outlet flow path. It becomes possible to make it correspond.
- the degree of freedom of the configuration of the valve case may be limited.
- an object of the present invention is to provide a flow path switching valve capable of effectively increasing the degree of freedom of the configuration of the valve body, and a method for manufacturing the flow path switching valve.
- a flow path switching valve includes a valve chamber and a resin valve body provided with a plurality of flow paths leading to the valve chamber, and rotatable in the valve chamber.
- a valve body that switches connection of the flow path according to a rotational position, a drive unit that has a drive mechanism that rotates the valve body, and a valve shaft that connects the valve body and the drive mechanism.
- the flow path switching valve has a drive part case made of resin that houses the drive mechanism, and the drive part case is joined to the valve body.
- the resin drive unit case that houses the drive mechanism that rotates the valve body is joined to the valve body.
- the drive case is ultrasonically welded or infrared welded to the valve body.
- the drive case is ultrasonically welded or infrared welded to the valve body.
- the valve body has a valve shaft insertion hole into which the valve shaft is inserted, and the valve shaft insertion hole is formed so that the valve body rotates as the valve shaft rotates.
- the valve body and the valve shaft can be separated, and at the time of assembly, the timing for inserting the valve shaft into the valve shaft insertion hole and coupling the valve body and the valve shaft can be selected.
- the valve body and the drive case can be combined and welded.
- valve body can be accommodated in the valve body, the valve shaft can be supported by the drive unit case, and the valve body and the drive unit case can be welded in combination while the valve shaft is inserted into the valve shaft insertion hole.
- the valve body and the drive unit case can be welded in combination while the valve shaft is inserted into the valve shaft insertion hole.
- the drive unit case integrally includes a bearing portion into which the valve shaft is inserted, and the valve shaft includes an annular sealing member that seals a gap with the bearing portion,
- the valve body is disposed so that the valve shaft insertion hole faces the bearing portion with a space therebetween, and the valve shaft contacts the valve body when the valve shaft advances into the valve shaft insertion hole. It is preferable to have a stopper surface. By doing so, it is possible to prevent the valve shaft from being inserted deeper than necessary into the valve shaft insertion hole during assembly.
- the distance from the sealing location of the said sealing member in the said bearing part to the end surface by the side of a valve body becomes shorter than the distance from the said valve body side stopper surface to the said valve body.
- the valve shaft has a bearing portion side stopper surface that faces the end surface on the valve body side of the bearing portion when the valve shaft faces the valve body side stopper surface and advances into the bearing portion.
- a bearing portion side stopper surface that faces the end surface on the valve body side of the bearing portion when the valve shaft faces the valve body side stopper surface and advances into the bearing portion.
- the bearing portion-side stopper surface is placed on the end surface of the bearing portion on the valve body side. bump into. Therefore, the valve shaft can be prevented from falling off.
- the valve shaft has an insertion portion that is inserted into the valve shaft insertion hole formed in a polygonal column shape, and the valve shaft insertion hole is formed in the same shape as the cross-sectional shape of the insertion portion. Preferably it is.
- the valve body has a peripheral wall part
- the drive part case has an annular wall part inserted in the welding direction inside the peripheral wall part
- the drive part case is welded to the valve body. It is preferable that the inner peripheral surface of the peripheral wall portion and the outer peripheral surface of the annular wall portion are in contact with each other.
- the length in the welding direction at the contact portion between the inner peripheral surface of the peripheral wall portion and the outer peripheral surface of the annular wall portion is 1. It is preferably 5 mm or more.
- an annular tapered surface is provided on at least one of a peripheral portion of the valve shaft insertion hole and a peripheral portion of an end surface on the valve body side of the valve shaft. In this way, even if the shafts are misaligned when the valve shaft is inserted into the valve shaft insertion hole, the valve shaft is guided to the valve shaft insertion hole by the annular taper surface and automatically aligned. can do.
- a flow path switching valve manufacturing method includes a valve body and a resin valve body provided with a plurality of flow paths leading to the valve chamber, A drive having a valve body rotatably accommodated in the valve chamber and switching the connection of the flow path according to a rotation position, a drive mechanism for rotating the valve body, and a resin drive unit case for housing the drive mechanism And a valve shaft that connects the valve body and the drive mechanism, wherein the drive case is joined to the valve body.
- the resin drive unit case that houses the drive mechanism that rotates the valve body is joined to the valve body.
- the drive unit case integrally includes a bearing portion into which the valve shaft is inserted, and the valve shaft includes an annular sealing member that seals a gap with the bearing portion
- the valve body has a valve shaft insertion hole formed so that the valve body rotates as the valve shaft rotates by inserting the valve shaft, and the valve shaft is the valve shaft insertion hole.
- a valve body-side stopper surface that abuts the valve body when the insertion into the valve body is performed, and the distance from the sealing portion of the sealing member to the end surface on the valve body side in the bearing portion is from the valve body-side stopper surface.
- the valve shaft is configured to be shorter than the distance to the valve body, and the valve shaft is inserted into the valve shaft insertion hole of the valve body accommodated in the valve chamber until the valve body side stopper surface hits the valve body.
- the valve shaft insertion hole and the bearing portion are opposed to each other with a space therebetween.
- a valve body and the drive part case are combined, and the drive part case is ultrasonically or infrared welded to the valve body in a state where the sealing member is outside the bearing part, and the drive part case is attached to the valve body. After welding, it is preferable to move the valve shaft toward the bearing portion along the axial direction so that the sealing member seals the gap.
- the sealing member When ultrasonic welding is used, if the sealing member is in contact with the bearing when ultrasonic waves are applied to the drive unit case, the sealing member may melt and adhere to the bearing, or the sealing member may be damaged. May end up.
- the valve body side stopper surface of a valve shaft when applying an ultrasonic wave to a drive part case, the valve body side stopper surface of a valve shaft is abutted against a valve body, and a sealing member is arrange
- the annular wall portion of the drive unit case is inserted in the welding direction inside the peripheral wall portion of the valve body, and the inner peripheral surface of the peripheral wall portion and the outer peripheral surface of the annular wall portion are brought into contact with each other.
- the driver case is ultrasonically or infraredly welded to the valve body.
- the drive unit case moves in the direction approaching the valve body (welding direction) and is welded, so that the inner peripheral surface of the peripheral wall portion and the outer peripheral surface of the annular wall portion are in contact with each other,
- the drive unit case is restricted from moving in the direction orthogonal to the welding direction with respect to the valve body.
- the length in the welding direction at the contact portion between the inner peripheral surface of the peripheral wall portion and the outer peripheral surface of the annular wall portion to be 1.5 mm or more, the inner peripheral surface of the peripheral wall portion and the outer peripheral surface of the annular wall portion are Sufficient contact area can be secured. Therefore, it can suppress effectively that a drive part case and a valve main body will shift and weld.
- the degree of freedom of the configuration of the valve body can be effectively increased.
- FIG. 1 It is a front view of the flow-path switching valve which concerns on 1st Embodiment of this invention. It is a longitudinal cross-sectional view of the flow-path switching valve of FIG. It is a perspective view containing the partial cross section of the flow-path switching valve of FIG. It is a disassembled perspective view containing the partial cross section of the flow-path switching valve of FIG. It is sectional drawing explaining the manufacturing method of the flow-path switching valve of FIG. 1 (state which inserted the valve stem in the ball valve body). It is sectional drawing explaining the manufacturing method of the flow-path switching valve of FIG. 1 (The state which combined the valve main body and the drive part case). It is sectional drawing explaining the manufacturing method of the flow-path switching valve of FIG.
- FIG. 1 is a front view of a flow path switching valve according to a first embodiment of the present invention.
- 2A is a cross-sectional view (longitudinal cross-sectional view) along the axial direction of the valve shaft of the flow path switching valve of FIG. 1, and FIG. 2B is surrounded by a one-dot chain line in FIG. It is the figure which expanded the part.
- FIG. 3 is a perspective view including a partial cross section of the flow path switching valve of FIG.
- FIG. 4 is an exploded perspective view including a partial cross section of the flow path switching valve of FIG.
- “up, down, left and right” is used in each drawing to indicate the relative positional relationship between the members, and does not indicate an absolute positional relationship.
- the flow path switching valve 1 of the present embodiment includes a valve body 10, a ball valve body 20, support members 30 and 30, a drive unit 40, and a valve shaft 50. Have.
- the valve body 10 is made of a synthetic resin as a material and is formed in a substantially cubic box shape having an open top.
- the valve main body 10 includes a bottom wall portion 15 and a peripheral wall portion 16 that is connected to the peripheral edge portion of the bottom wall portion 15.
- the peripheral wall portion 16 includes a left wall portion 10a, a front wall portion 10b, a right wall portion 10c, and a back wall portion 10d.
- a substantially L-shaped first flow path 11 is provided in the left side wall portion 10a.
- a straight second flow path 12 is provided in the front wall portion 10b.
- a substantially L-shaped third flow path 13 is provided in the right side wall portion 10c.
- the opening 11 a of the first flow path 11, the opening 12 a of the second flow path 12, and the opening 13 a of the third flow path 13 are directed in the same direction (front side, front side in FIG. 1).
- the first flow path 11, the second flow path 12, and the third flow path 13 communicate with a valve chamber 14 provided in the valve body 10. Two or four or more flow paths leading to the valve chamber 14 may be provided.
- the ball valve body 20 is formed in a hollow ball shape (spherical shape) using, for example, metal or synthetic resin as a material.
- the ball valve body 20 is rotatably accommodated in the valve chamber 14 of the valve body 10.
- the ball valve body 20 includes a first opening 21 that opens toward the left side, a second opening 22 that opens toward the front, and a third opening 23 that opens toward the right side. And are provided.
- the first opening 21, the second opening 22, and the third opening 23 are connected to each other within the ball valve body 20.
- the ball valve body 20 is used as the valve body, but a columnar valve body may be used.
- the ball valve body 20 connects the first flow path 11, the second flow path 12, and the third flow path 13 at the rotational position shown in FIG. 3.
- the ball valve body 20 connects the first flow path 11 and the second flow path 12 at a rotation position rotated 90 degrees clockwise in plan view from the rotation position shown in FIG.
- the ball valve body 20 connects the second flow path 12 and the third flow path 13 at a rotation position rotated 90 degrees counterclockwise in plan view from the rotation position shown in FIG.
- the ball valve body 20 switches the connection between the first flow path 11, the second flow path 12, and the third flow path 13 according to the rotational position.
- a valve shaft insertion hole 24 into which the valve shaft 50 is inserted is provided in the upper part of the ball valve body 20.
- the valve shaft insertion hole 24 is formed such that when the valve shaft 50 is inserted, the ball valve body 20 rotates as the valve shaft 50 rotates.
- the valve shaft insertion hole 24 is formed in the same shape as the cross-sectional shape (transverse cross-sectional shape) in the direction orthogonal to the axial direction of the prismatic portion 52 of the valve shaft 50.
- the support members 30 and 30 are formed in an annular shape using, for example, a synthetic resin.
- the support members 30 and 30 are rotatably supported in the valve chamber 14 with the ball valve body 20 interposed therebetween.
- the support members 30, 30 seal (seal) the valve body 10 and the ball valve body 20 together with O-rings 31, 31 made of a rubber material provided between the valve body 10.
- the drive unit 40 includes a drive mechanism in which a reduction gear including a motor and a gear 41 (not shown) is combined, and a resin drive unit case 42 that houses the drive mechanism.
- the drive unit case 42 is formed in a substantially rectangular parallelepiped box shape.
- the drive unit case 42 includes a lower case 43 and an upper case 44.
- the lower case 43 and the upper case 44 are assembled to each other by a mounting structure (not shown) such as a screwing structure or a snap fit structure.
- the lower case 43 integrally has a cylindrical bearing portion 45 at the center of the bottom wall 43a.
- the bearing portion 45 rotatably supports the valve shaft 50 while the valve shaft 50 is inserted.
- the bottom wall 43a of the lower case 43 is provided with a rib 43b as an annular wall portion.
- the rib 43 b is inserted inside the peripheral wall portion 16 of the valve body 10.
- the rib 43b is formed so as to be fitted to the peripheral wall portion 16.
- the outer peripheral surface of the rib 43 b is in contact with the inner peripheral surface of the peripheral wall portion 16.
- the rib 43 b is combined with the upper end portion of the peripheral wall portion 16 of the valve body 10 and joined to each other at the weld portion M.
- the welding part M is ultrasonically welded.
- the welding part M may be infrared welded instead of ultrasonic welding.
- the valve shaft 50 has a cylindrical portion 51 and a rectangular column portion 52 that is coaxially connected to the lower end of the cylindrical portion 51.
- the axis of the valve shaft 50 coincides with the axis L.
- the cylindrical part 51 is provided with an annular stopper part 53 projecting radially outward at its lower end.
- the stopper portion 53 is formed so that the outer diameter thereof is larger than the outer diameter of the cylindrical portion 51 and the inner diameter of the bearing portion 45. Accordingly, when the insertion of the cylindrical portion 51 into the bearing portion 45 is advanced, the bearing portion-side stopper surface 53a that is the upper surface of the stopper portion 53 abuts against the lower end surface 45a of the bearing portion 45 on the ball valve body 20 side. During normal operation or no load, a clearance (clearance) is provided between the lower end surface 45a of the bearing portion 45 and the bearing portion side stopper surface 53a.
- a groove 51 a is formed at the lower end portion of the cylindrical portion 51 at a position above the stopper portion 53 over the entire circumference.
- the groove 51a is fitted with a sealing member 54 (O-ring) formed in an annular shape using a rubber material or the like as a material.
- the cylindrical portion 51 is inserted into the bearing portion 45 and is rotatably supported by the bearing portion 45.
- the outer diameter of the cylindrical portion 51 is slightly smaller than the inner diameter of the bearing portion 45.
- the gear 41 of the drive unit 40 is fixedly attached to the upper end of the cylindrical part 51 by press-fitting.
- the valve shaft 50 is rotated around the axis L as the rotation of the gear 41.
- a flat portion that suppresses idle rotation of the press-fitted gear 41 is provided at the upper end portion of the cylindrical portion 51.
- the rectangular column part 52 is formed in a columnar shape whose cross-sectional shape is a regular hexagonal shape.
- the prism portion 52 is an insertion portion that is inserted into the valve shaft insertion hole 24 of the ball valve body 20.
- the valve shaft insertion hole 24 is formed in the same hexagonal shape as the cross-sectional shape of the prism portion 52. Therefore, the valve shaft insertion hole 24 and the prism portion 52 are fitted to each other, and the ball valve body 20 is rotated with the rotation of the valve shaft 50. Further, the prism 52 is formed so that its outer diameter is smaller than that of the stopper 53. Thereby, when the insertion of the prism portion 52 into the valve shaft insertion hole 24 is advanced, the valve-body-side stopper surface 53 b that is the lower surface of the stopper portion 53 abuts against the ball valve body 20.
- the prism portion 52 is formed in a column shape having a regular hexagonal cross-sectional shape, but is not limited thereto.
- the prism portion 52 may have a polygonal column shape such as a triangular column shape or a quadrangular column shape.
- a member having a shape other than the prism may be used as the prism 52, for example, a column having a D-shaped cross section in which a part of the side surface of the cylinder is flat.
- the valve shaft insertion hole 24 is also formed in the same shape as the cross-sectional shape of the prism portion 52.
- the flow path switching valve 1 extends from the sealing portion K of the sealing member 54 in the bearing portion 45 to the lower end surface 45 a on the ball valve body 20 side in the axial direction of the valve shaft 50.
- the distance A is configured to be shorter than the distance B from the valve body side stopper surface 53 b to the ball valve body 20.
- the sealing location K is made into the location corresponding to the center of the up-down direction of the sealing member 54 in the bearing part 45, in addition to this, the sealing location K in the bearing part 45 is used. It is good also as a location corresponding to the upper wall part of groove 51a.
- the rotation of the motor of the drive unit 40 is output to the valve shaft 50 through the gear 41, and the valve shaft 50 is rotated about the axis L as the rotation axis.
- the ball valve body 20 is rotated and positioned at each rotation position. Thereby, the connection of the flow path according to the rotation position is realized.
- FIG. 5 to 7 are cross-sectional views for explaining a method of manufacturing the flow path switching valve of FIG. 1, in which the valve shaft 50 is inserted into the ball valve body 20 in order, the valve body 10 and the drive unit case 42. The state which combined these, and the state which moved the valve shaft 50 to the bearing part 45 side are shown.
- the rectangular column portion 52 of the valve shaft 50 is inserted into the valve shaft insertion hole 24 of the ball valve body 20 accommodated in the valve chamber 14 until the valve body side stopper surface 53 b hits the ball valve body 20.
- the valve body 10 and the lower case 43 of the drive unit case 42 are combined so that the valve shaft insertion hole 24 and the bearing portion 45 face each other with an interval in the vertical direction.
- the rib 43b is inserted inside the peripheral wall portion 16 of the valve body 10 along the vertical direction (that is, the direction in which the drive unit case approaches the valve main body during welding (welding direction)). It arrange
- the upper end portion of the cylindrical portion 51 of the valve shaft 50 is inserted into the bearing portion 45, and the lower end portion of the cylindrical portion 51 is outside the bearing portion 45.
- the sealing member 54 is located in the valve chamber 14 below the bearing portion 45, and the sealing member 54 does not contact the bearing portion 45 and does not press the inside thereof. That is, in this state, the sealing member 54 is outside the bearing portion 45. Then, the shaft center of the valve shaft 50 and the bearing portion 45 are arranged so that the cylindrical portion 51 of the valve shaft 50 and the bearing portion 45 are not in contact with each other (a gap is formed with the bearing portion 45 over the entire outer circumference of the cylindrical portion 51). To match the axis.
- ultrasonic waves are applied to the lower case 43 of the drive unit case 42 in a state where the sealing member 54 is outside the bearing portion 45, and the lower case 43 is ultrasonically welded to the valve body 10.
- the lower case 43 since the lower case 43 is in contact only with the valve body 10 and is not in contact with the valve shaft 50 and the sealing member 54, ultrasonic waves can be applied only between the lower case 43 and the valve body 10. it can.
- the inner peripheral surface of the peripheral wall portion 16 and the outer peripheral surface of the rib 43 b are in contact with each other.
- the lower case 43 is guided by the peripheral wall portion 16 and the rib 43b so as to move along the vertical direction, and movement in a direction perpendicular to the vertical direction is restricted. Thereby, the lower case 43 and the valve body 10 can be joined with high accuracy.
- valve shaft 50 is moved toward the bearing portion 45 along the axial direction so that the sealing member 54 seals the gap between the valve shaft 50 and the bearing portion 45.
- the drive mechanism is assembled into the lower case 43 by press-fitting the gear 41 into the upper end portion of the cylindrical portion 51 of the valve shaft 50, and the drive portion 40 is assembled by covering the upper case 44. In this way, the flow path switching valve 1 is completed.
- the resin drive unit case 42 that houses the drive mechanism that rotates the ball valve body 20 is joined to the valve body 10. Since the valve body 10 does not have a ceiling surface (a wall surface on the drive unit case 42 side), after welding to the drive unit case 42, a part of the wall surface (bottom surface) of the drive unit case 42 is a wall surface (ceiling) of the valve chamber. The surface). Since it did in this way, only the welding part with the drive part case 42 in the valve main body 10 should just be made common, Therefore The place which receives restrictions on a design is minimized and the freedom degree of composition of the valve main body 10 is effective. Can be increased.
- the drive unit case 42 is ultrasonically welded to the valve body 10.
- ultrasonic welding or infrared welding
- the drive case and valve body can be easily Can be joined.
- the ball valve body 20 has a valve shaft insertion hole 24 into which the valve shaft 50 is inserted.
- the valve shaft insertion hole 24 is formed so that the ball valve body 20 rotates as the valve shaft 50 rotates.
- the ball valve body 20 and the valve shaft 50 are separate and can be separated from each other. Therefore, the timing which couple
- the flow path switching valve 1 of the present embodiment is a separate body in which the ball valve body 20 and the valve shaft 50 can be separated from each other, and is configured to be able to change the positional relationship with each other during assembly.
- the positional relationship between the ball valve body 20 and the valve shaft 50 cannot be changed during assembly. Therefore, when the valve body 10 and the drive unit case 42 are ultrasonically welded, the respective members are arranged at the same position as when the flow path switching valve 1 is completed.
- the drive unit case 42 integrally has a bearing unit 45 into which the valve shaft 50 is inserted.
- the valve shaft 50 has an annular sealing member 54 that seals a gap with the bearing portion 45.
- the ball valve body 20 is disposed so as to face the bearing portion 45 at an interval, and the valve shaft formed so that the ball valve body 20 rotates as the valve shaft 50 rotates by inserting the valve shaft 50.
- An insertion hole 24 is provided.
- the valve shaft 50 has a valve body-side stopper surface 53b that abuts against the ball valve body 20 when insertion into the valve shaft insertion hole 24 is advanced. By doing so, it is possible to prevent the valve shaft 50 from being inserted deeper than necessary into the valve shaft insertion hole 24 during assembly.
- the distance A from the sealing portion K of the sealing member 54 in the bearing portion 45 to the lower end surface 45a on the ball valve body 20 side is shorter than the distance B from the valve body side stopper surface 53b to the ball valve body 20. It is configured.
- ultrasonic welding if the sealing member 54 is in contact with the bearing portion 45 when ultrasonic waves are applied to the drive unit case 42, the sealing member 54 melts and adheres to the bearing portion 45 or is sealed. The stop member 54 may be damaged.
- the ball valve body 20 and the valve shaft 50 are separate and have the above-described configuration, so that when applying ultrasonic waves to the drive unit case 42, the valve shaft 50
- the sealing member 54 can be disposed outside the bearing portion 45 by abutting the valve body-side stopper surface 53b against the ball valve body 20. Therefore, it can prevent that the sealing member 54 adheres to the bearing part 45, or is damaged.
- valve shaft 50 is formed in the shape of a regular hexagonal columnar prism portion 52 into which the valve shaft insertion hole 24 is inserted, and the valve shaft insertion hole 24 is formed in the same shape as the cross-sectional shape of the prismatic column portion 52. .
- the prism portion 52 of the valve shaft 50 and the valve shaft insertion hole 24 are fitted together, and the rotation of the valve shaft 50 can be reliably transmitted to the ball valve body 20.
- valve body 10 has the peripheral wall portion 16, and the drive unit case 42 has a rib 43 b as an annular wall portion inserted along the vertical direction inside the peripheral wall portion 16.
- the drive part case 42 is welded to the valve main body 10, it is comprised so that the internal peripheral surface of the surrounding wall part 16 and the outer peripheral surface of the rib 43b may contact
- the drive part case 42 moves to the direction orthogonal to an up-down direction with respect to the valve main body 10 because the inner peripheral surface of the surrounding wall part 16 and the outer peripheral surface of the rib 43b contact
- the flow path switching valve 2 has a valve shaft 50A in which the stopper portion 53 is not provided in place of the valve shaft 50 in the flow path switching valve 1 according to the first embodiment described above. Yes.
- the flow-path switching valve 2 has the structure similar to the flow-path switching valve 1.
- FIG. Regarding the flow path switching valve 2 the same components as those of the above-described flow path switching valve 1 are denoted by the same reference numerals, and description thereof is omitted.
- FIGS. 8 to 10 are cross-sectional views for explaining a method of manufacturing a flow path switching valve according to the second embodiment of the present invention.
- the valve body 50A is inserted into the ball valve body 20 in order, and the valve body 10 And the drive unit case 42 are combined, and the valve shaft 50A is moved to the bearing unit 45 side.
- the valve shaft 50 ⁇ / b> A includes a cylindrical portion 51 and a prism portion 52 that is coaxially connected to the lower end of the cylindrical portion 51.
- the axis of the valve shaft 50A coincides with the axis L.
- the cylindrical portion 51 is formed so that its outer diameter is smaller than the outer diameter of the prism portion 52.
- the cylindrical portion 51 is included in the projected area of the prism portion 52. Accordingly, when the insertion of the cylindrical portion 51 into the bearing portion 45 is advanced, the bearing portion-side stopper surface 52a that is the upper surface of the prismatic portion 52 abuts against the lower end surface 45a of the bearing portion 45 on the ball valve body 20 side.
- the rectangular column part 52 is formed in a columnar shape whose cross-sectional shape is a regular hexagonal shape.
- the prism portion 52 is an insertion portion that is inserted into the valve shaft insertion hole 24 of the ball valve body 20.
- the valve shaft insertion hole 24 is formed in the same hexagonal shape as the cross-sectional shape of the prism portion 52. Therefore, the valve shaft insertion hole 24 and the prism portion 52 are fitted together, and the ball valve body 20 is rotated with the rotation of the valve shaft 50A. Further, when the insertion of the prismatic part 52 into the valve shaft insertion hole 24 is advanced, the valve-body-side stopper surface 52 b that is the lower surface of the prismatic part 52 abuts against the ball valve element 20.
- the distance A from the sealing portion K of the sealing member 54 in the bearing portion 45 to the lower end surface 45a on the ball valve body 20 side is the distance from the valve body side stopper surface 52b to the ball. It is comprised so that it may become shorter than the distance B to the valve body 20.
- FIG. With this configuration, when the insertion of the rectangular column portion 52 of the valve shaft 50A is advanced into the valve shaft insertion hole 24 of the ball valve body 20 until the valve body side stopper surface 52b hits the ball valve body 20, the sealing member 54 becomes the bearing portion 45. Positioned outside.
- the prism 52 of the valve shaft 50 ⁇ / b> A is inserted into the valve shaft insertion hole 24 of the ball valve body 20 accommodated in the valve chamber 14 until the valve body side stopper surface 52 b hits the ball valve body 20.
- valve body 10 and the lower case 43 of the drive unit case 42 are combined so that the valve shaft insertion hole 24 and the bearing portion 45 face each other with a space in the vertical direction.
- the rib 43b is inserted along the vertical direction inside the peripheral wall portion 16 of the valve body 10, and is arranged so that the inner peripheral surface of the peripheral wall portion 16 and the outer peripheral surface of the rib 43b are in contact with each other.
- the upper end portion of the columnar portion 51 of the valve shaft 50 ⁇ / b> A is inserted into the bearing portion 45, and the lower end portion of the columnar portion 51 is outside the bearing portion 45.
- the sealing member 54 is positioned in the valve chamber 14 below the bearing portion 45, that is, the sealing member 54 is outside the bearing portion 45. Then, the shaft center of the valve shaft 50A and the bearing portion 45 are arranged so that the cylindrical portion 51 of the valve shaft 50A and the bearing portion 45 are not in contact with each other (a gap is formed with the bearing portion 45 over the entire outer circumference of the cylindrical portion 51). To match the axis.
- ultrasonic waves are applied to the lower case 43 of the drive unit case 42 in a state where the sealing member 54 is outside the bearing portion 45, and the lower case 43 is ultrasonically welded to the valve body 10.
- the lower case 43 is in contact only with the valve body 10 and is not in contact with the valve shaft 50 ⁇ / b> A and the sealing member 54, so that ultrasonic waves can be applied only between the lower case 43 and the valve body 10. it can.
- the inner peripheral surface of the peripheral wall portion 16 and the outer peripheral surface of the rib 43 b are in contact with each other. Therefore, the lower case 43 is guided so as to move along the vertical direction, and movement in the direction orthogonal to the vertical direction is restricted. Thereby, the lower case 43 and the valve body 10 can be joined with high accuracy.
- valve shaft 50A is moved toward the bearing portion 45 along the axial direction so that the sealing member 54 seals the gap between the valve shaft 50A and the bearing portion 45.
- the drive mechanism is assembled into the lower case 43 by press-fitting the gear 41 into the upper end portion of the cylindrical portion 51 of the valve shaft 50A, and the drive unit 40 is assembled by covering the upper case 44. In this way, the flow path switching valve 2 is completed.
- the first and second embodiments described above have a configuration in which the drive unit case 42 (specifically, the lower case 43) is ultrasonically welded to the valve body 10.
- infrared welding may be employed instead of ultrasonic welding.
- the welding part of the drive part case 42 and the valve main body 10 with infrared rays, it contacts and welds.
- the flow path switching valve 3 according to the third embodiment is used to weld the lower case 43 and the valve body 10 by infrared welding instead of ultrasonic welding in the flow path switching valve 2 according to the second embodiment described above. It has a configuration. Regarding the flow path switching valve 3, the same components as those of the flow path switching valves 1 and 2 described above are denoted by the same reference numerals, and description thereof is omitted.
- FIGS. 11 to 14 are cross-sectional views illustrating a method for manufacturing a flow path switching valve according to the third embodiment of the present invention.
- 11 to 14 show, in order, the state in which the valve shaft 50A is inserted into the bearing portion 45 of the drive unit case 42, the state in which the valve body 10 and the drive unit case 42 are irradiated with infrared light, the valve body 10 and the drive unit case 42. And a combination of the valve main body 10 and the drive unit case 42 (welding state).
- the valve body 10 is provided with a valve body-side welded portion 16a.
- the valve body-side welded portion 16 a is an annular protrusion formed so as to protrude upward from the upper end of the peripheral wall portion 16.
- An annular tapered surface 24 a is provided on the peripheral edge of the valve shaft insertion hole 24 in the ball valve body 20.
- An annular tapered surface 52c is provided at the peripheral edge of the valve body-side stopper surface 52b, which is the lower surface of the valve shaft 50 (the end surface on the ball valve body 20 side).
- the lower case 43 is provided with a case side weld 43c.
- the case-side weld 43c is an annular protrusion that is formed so as to protrude downward from the bottom wall 43a.
- the case side welding part 43c is arrange
- the case side welding part 43c has the same shape as the valve main body side welding part 16a in plan view.
- An annular tapered surface 43d is provided on the outer edge portion of the lower end surface of the rib 43b. Even when the axis is displaced when the rib 43b is inserted inside the peripheral wall portion 16 of the valve body 10, the tapered surface 43d hits the peripheral wall portion 16 so that the rib 43b can be guided to the inside of the peripheral wall portion 16.
- the ball valve body 20 is accommodated in the valve chamber 14 of the valve body 10. Further, the cylindrical portion 51 of the valve shaft 50 ⁇ / b> A is inserted into the bearing portion 45 provided in the lower case 43 of the drive unit case 42. In this state, the sealing member 54 seals the gap between the valve shaft 50 ⁇ / b> A and the bearing portion 45.
- the valve body 10 and the lower case 43 of the drive unit case 42 are combined partway.
- the rib 43b is inserted along the vertical direction inside the peripheral wall portion 16 of the valve body 10, and is arranged so that the inner peripheral surface of the peripheral wall portion 16 and the outer peripheral surface of the rib 43b are in contact with each other.
- the valve body-side welded portion 16a and the case-side welded portion 43c face each other with an interval in the vertical direction.
- each of the valve main body side welded portion 16a and the case side welded portion 43c is irradiated with infrared rays to melt each.
- the valve shaft 50 has not yet been inserted into the valve shaft insertion hole 24, but the valve shaft 50 may be inserted into the valve shaft insertion hole 24. Irradiation with infrared rays may be performed in the state shown in FIG.
- valve body 10 and the lower case 43 of the drive unit case 42 are combined to the end.
- the insertion of the rib 43b into the peripheral wall portion 16 of the valve body 10 is advanced to bring the valve body-side welded portion 16a and the case-side welded portion 43c into contact with each other.
- the said insertion is further advanced and the valve main body side welding part 16a and the case side welding part 43c are welded mutually.
- the valve shaft 50 is inserted into the valve shaft insertion hole 24.
- the distance between the valve body 10 and the lower case 43 in a state where the valve body side welded portion 16a and the case side welded portion 43c are in contact with each other is C.
- D be the distance between the valve body 10 and the lower case 43 in a state where the valve body side welded portion 16a and the case side welded portion 43c are welded (FIG. 14, welded state).
- a value obtained by subtracting the distance D from the distance C is a distance (referred to as “amount of welding”) between the valve body 10 and the lower case 43 by welding. This welding amount is preferably about 0.3 mm to 1.0 mm.
- the vertical length E at the contact portion between the inner peripheral surface of the peripheral wall portion 16 and the outer peripheral surface of the rib 43b is 1.5 mm or more.
- the lower casing 43 is guided so as to move in the vertical direction because the inner peripheral surface of the peripheral wall portion 16 and the outer peripheral surface of the rib 43b are in contact with each other, and the movement in the direction perpendicular to the vertical direction is performed. Be regulated. Thereby, the lower case 43 and the valve body 10 can be joined with high accuracy.
- the length E to 1.5 mm or more, it is possible to sufficiently secure a portion where the inner peripheral surface of the peripheral wall portion 16 and the outer peripheral surface of the rib 43b are in contact with each other. Therefore, it can suppress more effectively that the drive part case 42 and the valve main body 10 will be welded in the state which the position shifted.
- the drive mechanism is assembled into the lower case 43 by press-fitting the gear 41 into the upper end portion of the cylindrical portion 51 of the valve shaft 50A, and the drive unit 40 is assembled by covering the upper case 44. In this way, the flow path switching valve 3 is completed.
- the flow path switching valve 3 of the present embodiment also has the same effects as the flow path switching valve 1 of the first embodiment described above.
- the valve body 10 and the lower case 43 of the drive unit case 42 may be combined and welded with infrared rays. As described above, even when infrared welding is employed, by disposing the sealing member 54 outside the bearing portion 45, the valve shaft 50 and the sealing member 54 may fall off from the bearing portion 45 during welding. Can be prevented.
- valve body 10a ... left side wall, 10b ... front wall, 10c ... right side wall, 10d ... back wall, 11 ... first flow path, 12 ... first 2 channel, 13 ... 3rd channel, 11a, 12a, 13a ... opening, 14 ... valve chamber, 15 ... bottom wall part, 16 ... peripheral wall part, 16a ... valve body side welding part, 20 ... ball valve body, 21 ... 1st opening, 22 ... 2nd opening, 23 ... 3rd opening, 24 ... Valve shaft insertion hole, 24a ... Tapered surface, 30 ... Supporting member, 31 ... O-ring, 40 ... Drive part, 41 ... Gear, 42 ...
- Valve body side welded part and case The distance between the valve main body and the lower case in a state where the side welded portion is welded, E: the vertical length at the contact portion between the inner peripheral surface of the peripheral wall portion and the outer peripheral surface of the rib
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Abstract
[Problem] To provide a flow passage switching valve which can effectively increase the degree of freedom for configuring a valve body, and a method for manufacturing the flow passage switching valve. [Solution] This flow passage switching valve (1) has: a valve body (10) which is made of a resin and is provided with a valve chamber (14); a ball valve body (20) accommodated rotatably in the valve chamber (14); a driving unit (40) having a driving mechanism which rotates the ball valve body (20); and a valve shaft (50) which connects the ball valve body (20) and the driving mechanism. The driving unit (40) has a driving unit case (42) which is made of a resin and accommodates the driving mechanism. In addition, the driving unit case (42) is joined to the valve body (10).
Description
本発明は、流路切換弁およびその製造方法に関する。
The present invention relates to a flow path switching valve and a manufacturing method thereof.
従来の流路切換弁の一例が特許文献1に開示されている。この流路切換弁は、弁本体としての弁ケースにボール弁体が回転可能に収容されている。弁ケースには、弁軸を介してボール弁体を回転駆動するギヤードモーターが取り付けられている。また、弁ケースには、弁室に通じる1つの入口流路と2つの出口流路とが設けられている。この流路切換弁は、ボール弁体の回転位置に応じて、入口流路を2つある出口流路のいずれかに択一的に接続する。
An example of a conventional flow path switching valve is disclosed in Patent Document 1. In this flow path switching valve, a ball valve body is rotatably accommodated in a valve case as a valve body. A geared motor that rotationally drives the ball valve body via a valve shaft is attached to the valve case. Further, the valve case is provided with one inlet channel and two outlet channels leading to the valve chamber. This flow path switching valve alternatively connects the inlet flow path to one of the two outlet flow paths according to the rotational position of the ball valve body.
このような流路切換弁は、ギヤードモーター、弁軸および弁体を共通化し、入口流路および出口流路の配置などの弁ケースの構成を変更することで、コストを抑えつつ様々な装置に対応させることが可能となる。しかしながら、ギヤードモーターを取り付けるためのねじ止め構造やスナップフィット構造などの取り付け構造を弁ケースに設ける必要があるので、弁ケースの構成の自由度が制限されてしまうことがある。
Such a flow path switching valve can be used in various devices while reducing costs by making the geared motor, valve shaft and valve body common and changing the configuration of the valve case such as the arrangement of the inlet flow path and the outlet flow path. It becomes possible to make it correspond. However, since it is necessary to provide the valve case with a mounting structure such as a screwing structure or a snap-fit structure for mounting the geared motor, the degree of freedom of the configuration of the valve case may be limited.
そこで、本発明は、弁本体の構成の自由度を効果的に高めることができる流路切換弁、および、流路切換弁の製造方法を提供することを目的とする。
Therefore, an object of the present invention is to provide a flow path switching valve capable of effectively increasing the degree of freedom of the configuration of the valve body, and a method for manufacturing the flow path switching valve.
上記目的を達成するために、本発明の一態様に係る流路切換弁は、弁室および当該弁室に通じる複数の流路が設けられた樹脂製の弁本体と、前記弁室内に回転可能に収容され、回転位置に応じて前記流路の接続を切り換える弁体と、前記弁体を回転させる駆動機構を有する駆動部と、前記弁体と前記駆動機構とを接続する弁軸と、を有する流路切換弁であって、前記駆動部が、前記駆動機構を収容する樹脂製の駆動部ケースを有し、前記駆動部ケースが、前記弁本体に接合されていることを特徴とする。
In order to achieve the above object, a flow path switching valve according to an aspect of the present invention includes a valve chamber and a resin valve body provided with a plurality of flow paths leading to the valve chamber, and rotatable in the valve chamber. A valve body that switches connection of the flow path according to a rotational position, a drive unit that has a drive mechanism that rotates the valve body, and a valve shaft that connects the valve body and the drive mechanism. The flow path switching valve has a drive part case made of resin that houses the drive mechanism, and the drive part case is joined to the valve body.
本発明によれば、弁体を回転させる駆動機構を収容する樹脂製の駆動部ケースが、弁本体に接合されている。このようにしたことから、弁本体における駆動部ケースとの接合箇所のみ共通化すればよいので、設計上制約を受ける箇所を極小化して、弁本体の構成の自由度を効果的に高めることができる。
According to the present invention, the resin drive unit case that houses the drive mechanism that rotates the valve body is joined to the valve body. As a result, it is only necessary to share only the joint portion with the drive unit case in the valve body, so that it is possible to effectively increase the degree of freedom in the configuration of the valve body by minimizing the portion subjected to design constraints. it can.
本発明において、前記駆動部ケースが、前記弁本体に超音波溶着または赤外線溶着されていることが好ましい。このようにすることで、例えば、接着剤による接合に比べて、接着剤の塗布量や塗布ムラを考慮する必要がなく、駆動部ケースおよび弁本体を容易に接合することができる。また、駆動部ケースおよび弁本体の内部を溶着することができるので、溶着箇所が露出することを防ぐことができる。
In the present invention, it is preferable that the drive case is ultrasonically welded or infrared welded to the valve body. By doing in this way, compared with the joining by an adhesive agent, for example, it is not necessary to consider the application amount of an adhesive agent and application unevenness, and a drive part case and a valve body can be joined easily. Moreover, since the inside of a drive part case and a valve main body can be welded, it can prevent that a welding location is exposed.
本発明において、前記弁体が、前記弁軸が挿入される弁軸挿入孔を有し、前記弁軸挿入孔が、前記弁軸の回転に伴って前記弁体が回転するように形成されていることが好ましい。このようにすることで、弁体と弁軸とが分離可能となり、組立時において、弁軸挿入孔に弁軸を挿入して弁体と弁軸とを結合するタイミングを選択することができる。例えば、弁本体に収容された弁体に弁軸を挿入したのち、弁本体と駆動部ケースとを組み合わせて溶着することができる。または、弁本体に弁体を収容し、駆動部ケースに弁軸を支持させて、弁軸挿入孔に弁軸を挿入しつつ弁本体と駆動部ケースとを組み合わせて溶着することができる。これにより、溶着の影響をより受けにくい組立手順を選択することができる。
In the present invention, the valve body has a valve shaft insertion hole into which the valve shaft is inserted, and the valve shaft insertion hole is formed so that the valve body rotates as the valve shaft rotates. Preferably it is. By doing so, the valve body and the valve shaft can be separated, and at the time of assembly, the timing for inserting the valve shaft into the valve shaft insertion hole and coupling the valve body and the valve shaft can be selected. For example, after inserting the valve shaft into the valve body accommodated in the valve body, the valve body and the drive case can be combined and welded. Alternatively, the valve body can be accommodated in the valve body, the valve shaft can be supported by the drive unit case, and the valve body and the drive unit case can be welded in combination while the valve shaft is inserted into the valve shaft insertion hole. Thereby, it is possible to select an assembly procedure that is less susceptible to welding.
本発明において、前記駆動部ケースが、前記弁軸が挿入される軸受部を一体に有し、前記弁軸が、前記軸受部との隙間を封止する環状の封止部材を有し、前記弁体が、前記弁軸挿入孔が前記軸受部と間隔をあけて対向するように配置され、前記弁軸が、前記弁軸挿入孔への挿入を進めた場合に前記弁体に突き当たる弁体側ストッパ面を有することが好ましい。このようにすることで、組立時に弁軸を弁軸挿入孔に必要以上に深く挿入してしまうことを防ぐことができる。
In the present invention, the drive unit case integrally includes a bearing portion into which the valve shaft is inserted, and the valve shaft includes an annular sealing member that seals a gap with the bearing portion, The valve body is disposed so that the valve shaft insertion hole faces the bearing portion with a space therebetween, and the valve shaft contacts the valve body when the valve shaft advances into the valve shaft insertion hole. It is preferable to have a stopper surface. By doing so, it is possible to prevent the valve shaft from being inserted deeper than necessary into the valve shaft insertion hole during assembly.
本発明において、前記軸受部における前記封止部材の封止箇所から弁体側の端面までの距離が、前記弁体側ストッパ面から前記弁体までの距離より短くなるように構成されていることが好ましい。超音波溶着を採用した場合、駆動部ケースに超音波を当てたときに軸受部に封止部材が接していると、封止部材が溶けて軸受部に付着したり、封止部材が傷ついたりしてしまうことがある。そして、本発明では、上記構成を有することにより、駆動部ケースに超音波を当てる際に、弁軸の弁体側ストッパ面を弁体に突き当てることで封止部材を軸受部の外に配置することができる。そのため、封止部材が軸受部に付着したり傷ついたりしてしまうことを防ぐことができる。赤外線溶着を採用した場合も、封止部材を軸受部の外に配置することで、溶着中に弁軸および封止部材が軸受部から脱落してしまうことを防ぐことができる。
In this invention, it is preferable that the distance from the sealing location of the said sealing member in the said bearing part to the end surface by the side of a valve body becomes shorter than the distance from the said valve body side stopper surface to the said valve body. . When ultrasonic welding is used, if the sealing member is in contact with the bearing when applying ultrasonic waves to the drive unit case, the sealing member will melt and adhere to the bearing, or the sealing member may be damaged. May end up. And in this invention, when it has the said structure, when applying an ultrasonic wave to a drive part case, a sealing member is arrange | positioned outside a bearing part by abutting the valve body side stopper surface of a valve shaft against a valve body. be able to. Therefore, it can prevent that a sealing member adheres to a bearing part, or is damaged. Even when infrared welding is employed, it is possible to prevent the valve shaft and the sealing member from dropping from the bearing portion during welding by disposing the sealing member outside the bearing portion.
本発明において、前記弁軸が、前記弁体側ストッパ面と反対側を向き、前記軸受部への挿入を進めた場合に前記軸受部の弁体側の端面に突き当たる軸受部側ストッパ面を有していることが好ましい。このようにすることで、弁室内と大気との圧力差により弁軸に対して弁体側から軸受部側に向かう力が生じた場合に、軸受部側ストッパ面が軸受部の弁体側の端面に突き当たる。そのため、弁軸の脱落を防ぐことができる。
In the present invention, the valve shaft has a bearing portion side stopper surface that faces the end surface on the valve body side of the bearing portion when the valve shaft faces the valve body side stopper surface and advances into the bearing portion. Preferably it is. In this way, when a force from the valve body side toward the bearing portion side is generated with respect to the valve shaft due to a pressure difference between the valve chamber and the atmosphere, the bearing portion-side stopper surface is placed on the end surface of the bearing portion on the valve body side. bump into. Therefore, the valve shaft can be prevented from falling off.
本発明において、前記弁軸が、前記弁軸挿入孔に挿入される挿入部分が多角形柱状に形成され、前記弁軸挿入孔が、前記挿入部分の横断面形状と同一の形状に形成されていることが好ましい。このようにすることで、弁軸の挿入部分と弁体の弁軸挿入孔とが嵌まり合い、弁軸の回転を確実に弁体に伝えることができる。
In the present invention, the valve shaft has an insertion portion that is inserted into the valve shaft insertion hole formed in a polygonal column shape, and the valve shaft insertion hole is formed in the same shape as the cross-sectional shape of the insertion portion. Preferably it is. By doing in this way, the insertion part of a valve shaft and the valve shaft insertion hole of a valve body fit, and rotation of a valve shaft can be reliably transmitted to a valve body.
本発明において、前記弁本体が、周壁部を有し、前記駆動部ケースが、前記周壁部の内側に溶着方向に挿入される環状壁部を有し、前記駆動部ケースが前記弁本体に溶着されるときに、前記周壁部の内周面と前記環状壁部の外周面とが接するように構成されていることが好ましい。このようにすることで、溶着時に駆動部ケースは弁本体に近づく方向(溶着方向)に移動して互いの溶着箇所が接合されるところ、周壁部の内周面と環状壁部の外周面とが接することで、駆動部ケースが弁本体に対して溶着方向と直交する方向に移動することが規制される。そのため、駆動部ケースと弁本体とが位置がずれた状態で溶着されてしまうことを抑制できる。
In the present invention, the valve body has a peripheral wall part, the drive part case has an annular wall part inserted in the welding direction inside the peripheral wall part, and the drive part case is welded to the valve body. It is preferable that the inner peripheral surface of the peripheral wall portion and the outer peripheral surface of the annular wall portion are in contact with each other. By doing in this way, at the time of welding, the drive unit case moves in a direction approaching the valve body (welding direction) and the welded portions are joined together, and the inner peripheral surface of the peripheral wall portion and the outer peripheral surface of the annular wall portion Is in contact with the valve body, the movement of the drive unit case in the direction perpendicular to the welding direction with respect to the valve body is restricted. Therefore, it can suppress that a drive part case and a valve main body will be welded in the state which the position shifted.
本発明において、前記駆動部ケースが前記弁本体に溶着される前の状態において、前記周壁部の内周面と前記環状壁部の外周面との接触部分における前記溶着方向の長さが1.5mm以上であることが好ましい。このようにすることで、周壁部の内周面と環状壁部の外周面とが接する部分を十分に確保して、駆動部ケースと弁本体とが位置がずれた状態で溶着されてしまうことをより効果的に抑制できる。
In the present invention, in the state before the drive unit case is welded to the valve body, the length in the welding direction at the contact portion between the inner peripheral surface of the peripheral wall portion and the outer peripheral surface of the annular wall portion is 1. It is preferably 5 mm or more. By doing in this way, the part which the inner peripheral surface of a peripheral wall part and the outer peripheral surface of an annular wall part contact sufficiently is secured, and a drive part case and a valve body will be welded in the state where a position shifted. Can be suppressed more effectively.
本発明において、前記弁軸挿入孔の周縁部および前記弁軸における前記弁体側の端面の周縁部の少なくとも一方に環状のテーパー面が設けられていることが好ましい。このようにすることで、弁軸挿入孔に弁軸を挿入するときに互いの軸がずれていた場合でも、環状のテーパー面によって弁軸挿入孔に弁軸を導いて自動的に軸あわせをすることができる。
In the present invention, it is preferable that an annular tapered surface is provided on at least one of a peripheral portion of the valve shaft insertion hole and a peripheral portion of an end surface on the valve body side of the valve shaft. In this way, even if the shafts are misaligned when the valve shaft is inserted into the valve shaft insertion hole, the valve shaft is guided to the valve shaft insertion hole by the annular taper surface and automatically aligned. can do.
上記目的を達成するために、本発明の他の一態様に係る流路切換弁の製造方法は、弁室および当該弁室に通じる複数の流路が設けられた樹脂製の弁本体と、前記弁室内に回転可能に収容され、回転位置に応じて前記流路の接続を切り換える弁体と、前記弁体を回転させる駆動機構と当該駆動機構を収容する樹脂製の駆動部ケースとを有する駆動部と、前記弁体と前記駆動機構とを接続する弁軸と、を有する流路切換弁の製造方法であって、前記駆動部ケースを前記弁本体に接合することを特徴とする。
In order to achieve the above object, a flow path switching valve manufacturing method according to another aspect of the present invention includes a valve body and a resin valve body provided with a plurality of flow paths leading to the valve chamber, A drive having a valve body rotatably accommodated in the valve chamber and switching the connection of the flow path according to a rotation position, a drive mechanism for rotating the valve body, and a resin drive unit case for housing the drive mechanism And a valve shaft that connects the valve body and the drive mechanism, wherein the drive case is joined to the valve body.
本発明によれば、弁体を回転させる駆動機構を収容する樹脂製の駆動部ケースを、弁本体に接合する。このようにしたことから、弁本体における駆動部ケースとの溶着箇所のみ共通化すればよいので、設計上制約を受ける箇所を極小化して、弁本体の構成の自由度を効果的に高めることができる。
According to the present invention, the resin drive unit case that houses the drive mechanism that rotates the valve body is joined to the valve body. As a result, it is only necessary to share only the welded portion with the drive unit case in the valve body, so that it is possible to minimize the portion subjected to design constraints and effectively increase the degree of freedom of the configuration of the valve body. it can.
本発明において、前記駆動部ケースが、前記弁軸が挿入される軸受部を一体に有し、前記弁軸が、前記軸受部との隙間を封止する環状の封止部材を有し、前記弁体が、前記弁軸が挿入されることにより当該弁軸の回転に伴って前記弁体が回転するように形成された弁軸挿入孔を有し、前記弁軸が、前記弁軸挿入孔への挿入を進めた場合に前記弁体に突き当たる弁体側ストッパ面を有し、前記軸受部における前記封止部材の封止箇所から弁体側の端面までの距離が、前記弁体側ストッパ面から前記弁体までの距離より短くなるように構成されており、前記弁室に収容された前記弁体の前記弁軸挿入孔に、前記弁体側ストッパ面が前記弁体に突き当たるまで前記弁軸を挿入し、前記弁軸挿入孔と前記軸受部とが間隔をあけて対向するように、前記弁本体と前記駆動部ケースとを組み合わせ、前記封止部材が前記軸受部の外にある状態で前記駆動部ケースを前記弁本体に超音波溶着または赤外線溶着し、前記駆動部ケースを前記弁本体に溶着した後、前記封止部材が前記隙間を封止するように、前記弁軸を軸方向に沿って前記軸受部側に移動させることが好ましい。超音波溶着を採用した場合、駆動部ケースに超音波を当てたときに封止部材が軸受部に接していると、封止部材が溶けて軸受部に付着したり、封止部材が傷ついたりしてしまうことがある。そして、本発明では、上記構成を有することにより、駆動部ケースに超音波を当てる際に、弁軸の弁体側ストッパ面を弁体に突き当てて、封止部材を軸受部の外に配置する。そのため、封止部材が軸受部に付着したり傷ついたりしてしまうことを防ぐことができる。赤外線溶着を採用した場合も、封止部材を軸受部の外に配置することで、溶着中に弁軸および封止部材が軸受部から脱落してしまうことを防ぐことができる。
In the present invention, the drive unit case integrally includes a bearing portion into which the valve shaft is inserted, and the valve shaft includes an annular sealing member that seals a gap with the bearing portion, The valve body has a valve shaft insertion hole formed so that the valve body rotates as the valve shaft rotates by inserting the valve shaft, and the valve shaft is the valve shaft insertion hole. A valve body-side stopper surface that abuts the valve body when the insertion into the valve body is performed, and the distance from the sealing portion of the sealing member to the end surface on the valve body side in the bearing portion is from the valve body-side stopper surface. The valve shaft is configured to be shorter than the distance to the valve body, and the valve shaft is inserted into the valve shaft insertion hole of the valve body accommodated in the valve chamber until the valve body side stopper surface hits the valve body. The valve shaft insertion hole and the bearing portion are opposed to each other with a space therebetween. A valve body and the drive part case are combined, and the drive part case is ultrasonically or infrared welded to the valve body in a state where the sealing member is outside the bearing part, and the drive part case is attached to the valve body. After welding, it is preferable to move the valve shaft toward the bearing portion along the axial direction so that the sealing member seals the gap. When ultrasonic welding is used, if the sealing member is in contact with the bearing when ultrasonic waves are applied to the drive unit case, the sealing member may melt and adhere to the bearing, or the sealing member may be damaged. May end up. And in this invention, when it has the said structure, when applying an ultrasonic wave to a drive part case, the valve body side stopper surface of a valve shaft is abutted against a valve body, and a sealing member is arrange | positioned outside a bearing part. . Therefore, it can prevent that a sealing member adheres to a bearing part, or is damaged. Even when infrared welding is employed, it is possible to prevent the valve shaft and the sealing member from dropping from the bearing portion during welding by disposing the sealing member outside the bearing portion.
本発明において、前記弁本体の周壁部の内側に前記駆動部ケースの環状壁部を溶着方向に挿入して、前記周壁部の内周面と前記環状壁部の外周面とを接触させるとともに、前記周壁部の内周面と前記環状壁部の外周面との接触部分における前記溶着方向の長さが1.5mm以上となるように、前記弁本体と前記駆動部ケースとを組み合わせたのち、前記駆動部ケースを前記弁本体に超音波溶着または赤外線溶着することが好ましい。このようにすることで、溶着時に駆動部ケースは弁本体に近づく方向(溶着方向)に移動して溶着されるところ、周壁部の内周面と環状壁部の外周面とが接することで、駆動部ケースが弁本体に対して溶着方向と直交する方向に移動することが規制される。また、周壁部の内周面と環状壁部の外周面との接触部分における溶着方向の長さを1.5mm以上とすることで、周壁部の内周面と環状壁部の外周面とが接する部分を十分に確保できる。そのため、駆動部ケースと弁本体とが位置ずれして溶着されてしまうことを効果的に抑制できる。
In the present invention, the annular wall portion of the drive unit case is inserted in the welding direction inside the peripheral wall portion of the valve body, and the inner peripheral surface of the peripheral wall portion and the outer peripheral surface of the annular wall portion are brought into contact with each other. After combining the valve body and the drive unit case so that the length in the welding direction at the contact portion between the inner peripheral surface of the peripheral wall portion and the outer peripheral surface of the annular wall portion is 1.5 mm or more, It is preferable that the driver case is ultrasonically or infraredly welded to the valve body. By doing in this way, at the time of welding, the drive unit case moves in the direction approaching the valve body (welding direction) and is welded, so that the inner peripheral surface of the peripheral wall portion and the outer peripheral surface of the annular wall portion are in contact with each other, The drive unit case is restricted from moving in the direction orthogonal to the welding direction with respect to the valve body. Further, by setting the length in the welding direction at the contact portion between the inner peripheral surface of the peripheral wall portion and the outer peripheral surface of the annular wall portion to be 1.5 mm or more, the inner peripheral surface of the peripheral wall portion and the outer peripheral surface of the annular wall portion are Sufficient contact area can be secured. Therefore, it can suppress effectively that a drive part case and a valve main body will shift and weld.
本発明によれば、弁本体の構成の自由度を効果的に高めることができる。
According to the present invention, the degree of freedom of the configuration of the valve body can be effectively increased.
(第1実施形態)
以下、本発明の第1実施形態に係る流路切換弁の構成について、図1~図4を参照して説明する。 (First embodiment)
Hereinafter, the configuration of the flow path switching valve according to the first embodiment of the present invention will be described with reference to FIGS.
以下、本発明の第1実施形態に係る流路切換弁の構成について、図1~図4を参照して説明する。 (First embodiment)
Hereinafter, the configuration of the flow path switching valve according to the first embodiment of the present invention will be described with reference to FIGS.
図1は、本発明の第1実施形態に係る流路切換弁の正面図である。図2(a)は、図1の流路切換弁の弁軸の軸方向に沿う断面図(縦断面図)であり、図2(b)は、図2(a)における一点鎖線で囲んだ部分を拡大した図である。図3は、図1の流路切換弁の一部断面を含む斜視図である。図4は、図1の流路切換弁の一部断面を含む分解斜視図である。なお、本明細書において、「上下左右」は各図において各部材の相対的な位置関係を示すために用いており、絶対的な位置関係を示すものではない。
FIG. 1 is a front view of a flow path switching valve according to a first embodiment of the present invention. 2A is a cross-sectional view (longitudinal cross-sectional view) along the axial direction of the valve shaft of the flow path switching valve of FIG. 1, and FIG. 2B is surrounded by a one-dot chain line in FIG. It is the figure which expanded the part. FIG. 3 is a perspective view including a partial cross section of the flow path switching valve of FIG. FIG. 4 is an exploded perspective view including a partial cross section of the flow path switching valve of FIG. In the present specification, “up, down, left and right” is used in each drawing to indicate the relative positional relationship between the members, and does not indicate an absolute positional relationship.
図1~図4に示すように、本実施形態の流路切換弁1は、弁本体10と、ボール弁体20と、支持部材30、30と、駆動部40と、弁軸50と、を有している。
As shown in FIGS. 1 to 4, the flow path switching valve 1 of the present embodiment includes a valve body 10, a ball valve body 20, support members 30 and 30, a drive unit 40, and a valve shaft 50. Have.
弁本体10は、合成樹脂を材料として、上部が開口した略立方体箱状に形成されている。弁本体10は、底壁部15と、底壁部15の周縁部に連設された周壁部16と、を有している。周壁部16は、左側壁部10aと、正面壁部10bと、右側壁部10cと、背面壁部10dと、を有している。左側壁部10aには、略L字状の第1流路11が設けられている。正面壁部10bには、直線状の第2流路12が設けられている。右側壁部10cには、略L字状の第3流路13が設けられている。第1流路11の開口11aと、第2流路12の開口12aと、第3流路13の開口13aとは、同一方向(正面側、図1の紙面手前)に向けられている。第1流路11と第2流路12と第3流路13とは、弁本体10内に設けられた弁室14に通じている。弁室14に通じる流路は、2つまたは4つ以上設けられていてもよい。
The valve body 10 is made of a synthetic resin as a material and is formed in a substantially cubic box shape having an open top. The valve main body 10 includes a bottom wall portion 15 and a peripheral wall portion 16 that is connected to the peripheral edge portion of the bottom wall portion 15. The peripheral wall portion 16 includes a left wall portion 10a, a front wall portion 10b, a right wall portion 10c, and a back wall portion 10d. A substantially L-shaped first flow path 11 is provided in the left side wall portion 10a. A straight second flow path 12 is provided in the front wall portion 10b. A substantially L-shaped third flow path 13 is provided in the right side wall portion 10c. The opening 11 a of the first flow path 11, the opening 12 a of the second flow path 12, and the opening 13 a of the third flow path 13 are directed in the same direction (front side, front side in FIG. 1). The first flow path 11, the second flow path 12, and the third flow path 13 communicate with a valve chamber 14 provided in the valve body 10. Two or four or more flow paths leading to the valve chamber 14 may be provided.
ボール弁体20は、例えば、金属や合成樹脂などを材料として中空ボール状(球体状)に形成されている。ボール弁体20は、弁本体10の弁室14に回転可能に収容されている。ボール弁体20は、図3に示す状態において、左側に向けて開口された第1開口21と、正面に向けて開口された第2開口22と、右側に向けて開口された第3開口23と、が設けられている。第1開口21と第2開口22と第3開口23とは、ボール弁体20内で互いにつながっている。なお、本実施例では弁体としてボール弁体20を用いているが、柱状の弁体を用いてもよい。
The ball valve body 20 is formed in a hollow ball shape (spherical shape) using, for example, metal or synthetic resin as a material. The ball valve body 20 is rotatably accommodated in the valve chamber 14 of the valve body 10. In the state shown in FIG. 3, the ball valve body 20 includes a first opening 21 that opens toward the left side, a second opening 22 that opens toward the front, and a third opening 23 that opens toward the right side. And are provided. The first opening 21, the second opening 22, and the third opening 23 are connected to each other within the ball valve body 20. In this embodiment, the ball valve body 20 is used as the valve body, but a columnar valve body may be used.
ボール弁体20は、図3に示す回転位置において、第1流路11と第2流路12と第3流路13とを接続する。ボール弁体20は、図3に示す回転位置から平面視で時計回りに90度回転された回転位置において、第1流路11と第2流路12とを接続する。ボール弁体20は、図3に示す回転位置から平面視で反時計回りに90度回転された回転位置において、第2流路12と第3流路13とを接続する。ボール弁体20は、回転位置に応じて第1流路11と第2流路12と第3流路13との接続を切り換える。
The ball valve body 20 connects the first flow path 11, the second flow path 12, and the third flow path 13 at the rotational position shown in FIG. 3. The ball valve body 20 connects the first flow path 11 and the second flow path 12 at a rotation position rotated 90 degrees clockwise in plan view from the rotation position shown in FIG. The ball valve body 20 connects the second flow path 12 and the third flow path 13 at a rotation position rotated 90 degrees counterclockwise in plan view from the rotation position shown in FIG. The ball valve body 20 switches the connection between the first flow path 11, the second flow path 12, and the third flow path 13 according to the rotational position.
ボール弁体20の上部には、弁軸50が挿入される弁軸挿入孔24が設けられている。弁軸挿入孔24は、弁軸50が挿入されることにより当該弁軸50の回転に伴ってボール弁体20が回転するように形成されている。具体的には、弁軸挿入孔24は、弁軸50の角柱部52における軸方向と直交する方向の断面形状(横断面形状)と同一の形状に形成されている。
A valve shaft insertion hole 24 into which the valve shaft 50 is inserted is provided in the upper part of the ball valve body 20. The valve shaft insertion hole 24 is formed such that when the valve shaft 50 is inserted, the ball valve body 20 rotates as the valve shaft 50 rotates. Specifically, the valve shaft insertion hole 24 is formed in the same shape as the cross-sectional shape (transverse cross-sectional shape) in the direction orthogonal to the axial direction of the prismatic portion 52 of the valve shaft 50.
支持部材30、30は、例えば、合成樹脂を材料として、円環状に形成されている。支持部材30、30は、弁室14内においてボール弁体20を間に挟んで回転可能に支持している。支持部材30、30は、弁本体10との間に設けられたゴム材からなるOリング31、31とともに、弁本体10とボール弁体20との間をシール(封止)している。
The support members 30 and 30 are formed in an annular shape using, for example, a synthetic resin. The support members 30 and 30 are rotatably supported in the valve chamber 14 with the ball valve body 20 interposed therebetween. The support members 30, 30 seal (seal) the valve body 10 and the ball valve body 20 together with O- rings 31, 31 made of a rubber material provided between the valve body 10.
駆動部40は、図示しないモーターおよびギヤ41を含む減速機を組み合わせた駆動機構と、この駆動機構を収容する樹脂製の駆動部ケース42と、を有している。駆動部ケース42は、略直方体箱状に形成されている。駆動部ケース42は、下ケース43と上ケース44とを有している。下ケース43と上ケース44とは、ねじ止め構造やスナップフィット構造などの図示しない取り付け構造により互いに組み付けられる。
The drive unit 40 includes a drive mechanism in which a reduction gear including a motor and a gear 41 (not shown) is combined, and a resin drive unit case 42 that houses the drive mechanism. The drive unit case 42 is formed in a substantially rectangular parallelepiped box shape. The drive unit case 42 includes a lower case 43 and an upper case 44. The lower case 43 and the upper case 44 are assembled to each other by a mounting structure (not shown) such as a screwing structure or a snap fit structure.
下ケース43は、底壁43aの中央に円筒状の軸受部45を一体に有している。軸受部45は、弁軸50が挿入されるとともに、弁軸50を回転可能に軸支する。また、下ケース43の底壁43aには、環状壁部としてのリブ43bが設けられている。リブ43bは、弁本体10の周壁部16の内側に挿入されている。リブ43bは、周壁部16に嵌合するように形成されている。リブ43bの外周面は、周壁部16の内周面に接している。リブ43bは、弁本体10の周壁部16の上端部と組み合わされ、溶着部Mにおいて互いに接合されている。本実施形態では、溶着部Mは超音波溶着されている。溶着部Mは、超音波溶着に代えて、赤外線溶着されていてもよい。
The lower case 43 integrally has a cylindrical bearing portion 45 at the center of the bottom wall 43a. The bearing portion 45 rotatably supports the valve shaft 50 while the valve shaft 50 is inserted. Further, the bottom wall 43a of the lower case 43 is provided with a rib 43b as an annular wall portion. The rib 43 b is inserted inside the peripheral wall portion 16 of the valve body 10. The rib 43b is formed so as to be fitted to the peripheral wall portion 16. The outer peripheral surface of the rib 43 b is in contact with the inner peripheral surface of the peripheral wall portion 16. The rib 43 b is combined with the upper end portion of the peripheral wall portion 16 of the valve body 10 and joined to each other at the weld portion M. In this embodiment, the welding part M is ultrasonically welded. The welding part M may be infrared welded instead of ultrasonic welding.
弁軸50は、円柱部51と、円柱部51の下端に同軸に連なる角柱部52と、を有している。弁軸50の軸心は軸線Lに一致する。
The valve shaft 50 has a cylindrical portion 51 and a rectangular column portion 52 that is coaxially connected to the lower end of the cylindrical portion 51. The axis of the valve shaft 50 coincides with the axis L.
円柱部51は、その下端部に、径方向外側に突出した環状のストッパ部53が設けられている。ストッパ部53は、その外径が円柱部51の外径および軸受部45の内径より大きくなるように形成されている。これにより、軸受部45への円柱部51の挿入を進めると、ストッパ部53の上面である軸受部側ストッパ面53aが、軸受部45のボール弁体20側の下端面45aに突き当たる。通常動作時又は無負荷時において、軸受部45の下端面45aと軸受部側ストッパ面53aとの間には隙間(クリアランス)が設けられている。
The cylindrical part 51 is provided with an annular stopper part 53 projecting radially outward at its lower end. The stopper portion 53 is formed so that the outer diameter thereof is larger than the outer diameter of the cylindrical portion 51 and the inner diameter of the bearing portion 45. Accordingly, when the insertion of the cylindrical portion 51 into the bearing portion 45 is advanced, the bearing portion-side stopper surface 53a that is the upper surface of the stopper portion 53 abuts against the lower end surface 45a of the bearing portion 45 on the ball valve body 20 side. During normal operation or no load, a clearance (clearance) is provided between the lower end surface 45a of the bearing portion 45 and the bearing portion side stopper surface 53a.
また、円柱部51の下端部には、ストッパ部53より上方の位置に全周にわたって溝51aが形成されている。溝51aには、ゴム材などを材料として環状に形成された封止部材54(Oリング)がはめ込まれている。円柱部51は、軸受部45に挿入されて、軸受部45に回転可能に軸支される。円柱部51の外径は軸受部45の内径より若干小さい。円柱部51が軸受部45に挿入されると封止部材54が弁軸50と軸受部45との隙間を封止する。これにより、弁室14内の流体が外部に漏れることを防止する。
Further, a groove 51 a is formed at the lower end portion of the cylindrical portion 51 at a position above the stopper portion 53 over the entire circumference. The groove 51a is fitted with a sealing member 54 (O-ring) formed in an annular shape using a rubber material or the like as a material. The cylindrical portion 51 is inserted into the bearing portion 45 and is rotatably supported by the bearing portion 45. The outer diameter of the cylindrical portion 51 is slightly smaller than the inner diameter of the bearing portion 45. When the cylindrical portion 51 is inserted into the bearing portion 45, the sealing member 54 seals the gap between the valve shaft 50 and the bearing portion 45. Thereby, the fluid in the valve chamber 14 is prevented from leaking to the outside.
円柱部51の上端部には、駆動部40のギヤ41が圧入により固定して取り付けられている。弁軸50は、ギヤ41の回転に伴って軸線Lを回転軸として回転される。円柱部51の上端部には、圧入されたギヤ41の空回りを抑制する平坦部が設けられている。
The gear 41 of the drive unit 40 is fixedly attached to the upper end of the cylindrical part 51 by press-fitting. The valve shaft 50 is rotated around the axis L as the rotation of the gear 41. A flat portion that suppresses idle rotation of the press-fitted gear 41 is provided at the upper end portion of the cylindrical portion 51.
角柱部52は、横断面形状が正六角形状となる柱状に形成されている。角柱部52は、ボール弁体20の弁軸挿入孔24に挿入される挿入部分である。弁軸挿入孔24は角柱部52の横断面形状と同一の正六角形状に形成されている。そのため、弁軸挿入孔24と角柱部52とが嵌まり合い、弁軸50の回転に伴ってボール弁体20が回転される。また、角柱部52は、その外径がストッパ部53より小さくなるように形成されている。これにより、弁軸挿入孔24への角柱部52の挿入を進めると、ストッパ部53の下面である弁体側ストッパ面53bがボール弁体20に突き当たる。
The rectangular column part 52 is formed in a columnar shape whose cross-sectional shape is a regular hexagonal shape. The prism portion 52 is an insertion portion that is inserted into the valve shaft insertion hole 24 of the ball valve body 20. The valve shaft insertion hole 24 is formed in the same hexagonal shape as the cross-sectional shape of the prism portion 52. Therefore, the valve shaft insertion hole 24 and the prism portion 52 are fitted to each other, and the ball valve body 20 is rotated with the rotation of the valve shaft 50. Further, the prism 52 is formed so that its outer diameter is smaller than that of the stopper 53. Thereby, when the insertion of the prism portion 52 into the valve shaft insertion hole 24 is advanced, the valve-body-side stopper surface 53 b that is the lower surface of the stopper portion 53 abuts against the ball valve body 20.
本実施形態において、角柱部52は横断面形状が正六角形状となる柱状に形成されているものであったが、これに限定されるものではない。角柱部52は、例えば、三角形柱状や四角形柱状などの多角形柱状であってもよい。さらに、角柱部52として、角柱以外の形状の部材を用いてもよく、例えば円柱の側面の一部を平面にした断面D字状の柱状でもよい。この場合、弁軸挿入孔24も、角柱部52の横断面形状と同一の形状に形成される。
In the present embodiment, the prism portion 52 is formed in a column shape having a regular hexagonal cross-sectional shape, but is not limited thereto. For example, the prism portion 52 may have a polygonal column shape such as a triangular column shape or a quadrangular column shape. Furthermore, a member having a shape other than the prism may be used as the prism 52, for example, a column having a D-shaped cross section in which a part of the side surface of the cylinder is flat. In this case, the valve shaft insertion hole 24 is also formed in the same shape as the cross-sectional shape of the prism portion 52.
流路切換弁1は、図2(b)に示すように、弁軸50の軸方向において、軸受部45における封止部材54の封止箇所Kからボール弁体20側の下端面45aまでの距離Aが、弁体側ストッパ面53bからボール弁体20までの距離Bより短くなるように構成されている。この構成により、ボール弁体20の弁軸挿入孔24に、弁体側ストッパ面53bがボール弁体20に突き当たるまで弁軸50の角柱部52の挿入を進めると、封止部材54が軸受部45の外に出て弁室14内に位置づけられる。なお、本実施形態においては、封止箇所Kを、軸受部45における封止部材54の上下方向の中央に対応する箇所としているが、これ以外にも、封止箇所Kを、軸受部45における溝51aの上側の壁部に対応する箇所としてもよい。
As shown in FIG. 2 (b), the flow path switching valve 1 extends from the sealing portion K of the sealing member 54 in the bearing portion 45 to the lower end surface 45 a on the ball valve body 20 side in the axial direction of the valve shaft 50. The distance A is configured to be shorter than the distance B from the valve body side stopper surface 53 b to the ball valve body 20. With this configuration, when the insertion of the rectangular column portion 52 of the valve shaft 50 is advanced until the valve-side stopper surface 53b hits the ball valve body 20 into the valve shaft insertion hole 24 of the ball valve body 20, the sealing member 54 is moved to the bearing portion 45. And is positioned in the valve chamber 14. In addition, in this embodiment, although the sealing location K is made into the location corresponding to the center of the up-down direction of the sealing member 54 in the bearing part 45, in addition to this, the sealing location K in the bearing part 45 is used. It is good also as a location corresponding to the upper wall part of groove 51a.
流路切換弁1は、駆動部40のモーターの回転がギヤ41を通じて弁軸50に出力され、弁軸50が軸線Lを回転軸として回転される。この弁軸50の回転に伴ってボール弁体20が回転されて、各回転位置に位置づけられる。これにより、回転位置に応じた流路の接続が実現される。
In the flow path switching valve 1, the rotation of the motor of the drive unit 40 is output to the valve shaft 50 through the gear 41, and the valve shaft 50 is rotated about the axis L as the rotation axis. With the rotation of the valve shaft 50, the ball valve body 20 is rotated and positioned at each rotation position. Thereby, the connection of the flow path according to the rotation position is realized.
次に、本実施形態の流路切換弁1の製造方法の一例を、図5~図7を参照して説明する。
Next, an example of a method for manufacturing the flow path switching valve 1 of the present embodiment will be described with reference to FIGS.
図5~図7は、図1の流路切換弁の製造方法を説明する断面図であって、順に、弁軸50をボール弁体20に挿入した状態、弁本体10と駆動部ケース42とを組み合わせた状態、および、弁軸50を軸受部45側に移動した状態を示す。
5 to 7 are cross-sectional views for explaining a method of manufacturing the flow path switching valve of FIG. 1, in which the valve shaft 50 is inserted into the ball valve body 20 in order, the valve body 10 and the drive unit case 42. The state which combined these, and the state which moved the valve shaft 50 to the bearing part 45 side are shown.
図5に示すように、弁室14に収容されたボール弁体20の弁軸挿入孔24に、弁体側ストッパ面53bがボール弁体20に突き当たるまで弁軸50の角柱部52を挿入する。
As shown in FIG. 5, the rectangular column portion 52 of the valve shaft 50 is inserted into the valve shaft insertion hole 24 of the ball valve body 20 accommodated in the valve chamber 14 until the valve body side stopper surface 53 b hits the ball valve body 20.
次に、図6に示すように、弁軸挿入孔24と軸受部45とが上下方向に間隔をあけて対向するように、弁本体10と駆動部ケース42の下ケース43とを組み合わせる。具体的には、弁本体10の周壁部16の内側に上下方向(すなわち、溶着時に駆動部ケースが弁本体に近づく方向(溶着方向))に沿ってリブ43bを挿入して、周壁部16の内周面とリブ43bの外周面とが接するように配置する。これにより、弁軸50の円柱部51の上端部は軸受部45に挿入され、かつ、円柱部51の下端部は軸受部45の外にある状態となる。この状態において、封止部材54が軸受部45の下方の弁室14内に位置しており、封止部材54は軸受部45に当接せず、その内側を押圧しない。つまり、この状態では、封止部材54は軸受部45の外にある。そして、弁軸50の円柱部51と軸受部45とが非接触となる(円柱部51の外周面全周にわたって軸受部45と隙間ができる)ように、弁軸50の軸心と軸受部45の軸心とを一致させる。
Next, as shown in FIG. 6, the valve body 10 and the lower case 43 of the drive unit case 42 are combined so that the valve shaft insertion hole 24 and the bearing portion 45 face each other with an interval in the vertical direction. Specifically, the rib 43b is inserted inside the peripheral wall portion 16 of the valve body 10 along the vertical direction (that is, the direction in which the drive unit case approaches the valve main body during welding (welding direction)). It arrange | positions so that an internal peripheral surface and the outer peripheral surface of the rib 43b may contact | connect. As a result, the upper end portion of the cylindrical portion 51 of the valve shaft 50 is inserted into the bearing portion 45, and the lower end portion of the cylindrical portion 51 is outside the bearing portion 45. In this state, the sealing member 54 is located in the valve chamber 14 below the bearing portion 45, and the sealing member 54 does not contact the bearing portion 45 and does not press the inside thereof. That is, in this state, the sealing member 54 is outside the bearing portion 45. Then, the shaft center of the valve shaft 50 and the bearing portion 45 are arranged so that the cylindrical portion 51 of the valve shaft 50 and the bearing portion 45 are not in contact with each other (a gap is formed with the bearing portion 45 over the entire outer circumference of the cylindrical portion 51). To match the axis.
次に、封止部材54が軸受部45の外にある状態で駆動部ケース42の下ケース43に超音波を与え、下ケース43を弁本体10に超音波溶着する。このとき、下ケース43は、弁本体10のみに接しており、弁軸50および封止部材54には接していないので、下ケース43と弁本体10との間のみ超音波を作用させることができる。また、下ケース43が弁本体10に溶着されるときに、周壁部16の内周面とリブ43b外周面とが接している。そのため、周壁部16とリブ43bとによって、下ケース43は上下方向に沿って移動するように案内され、上下方向と直交する方向への移動が規制される。これにより、下ケース43と弁本体10とを精度よく接合することができる。
Next, ultrasonic waves are applied to the lower case 43 of the drive unit case 42 in a state where the sealing member 54 is outside the bearing portion 45, and the lower case 43 is ultrasonically welded to the valve body 10. At this time, since the lower case 43 is in contact only with the valve body 10 and is not in contact with the valve shaft 50 and the sealing member 54, ultrasonic waves can be applied only between the lower case 43 and the valve body 10. it can. Further, when the lower case 43 is welded to the valve body 10, the inner peripheral surface of the peripheral wall portion 16 and the outer peripheral surface of the rib 43 b are in contact with each other. Therefore, the lower case 43 is guided by the peripheral wall portion 16 and the rib 43b so as to move along the vertical direction, and movement in a direction perpendicular to the vertical direction is restricted. Thereby, the lower case 43 and the valve body 10 can be joined with high accuracy.
次に、図7に示すように、封止部材54が弁軸50と軸受部45との隙間を封止するように、弁軸50を軸方向に沿って軸受部45側に移動させる。
Next, as shown in FIG. 7, the valve shaft 50 is moved toward the bearing portion 45 along the axial direction so that the sealing member 54 seals the gap between the valve shaft 50 and the bearing portion 45.
そして、弁軸50の円柱部51の上端部にギヤ41を圧入するなどして駆動機構を下ケース43に組み込むとともに上ケース44を被せて駆動部40を組み上げる。このようにして、流路切換弁1が完成する。
Then, the drive mechanism is assembled into the lower case 43 by press-fitting the gear 41 into the upper end portion of the cylindrical portion 51 of the valve shaft 50, and the drive portion 40 is assembled by covering the upper case 44. In this way, the flow path switching valve 1 is completed.
以上より、本実施形態の流路切換弁1によれば、ボール弁体20を回転させる駆動機構を収容する樹脂製の駆動部ケース42が、弁本体10に接合されている。弁本体10は天井面(駆動部ケース42側の壁面)を有していないため、駆動部ケース42に溶着後、駆動部ケース42の壁面(底面部)の一部が弁室の壁面(天井面)を構成する。このようにしたことから、弁本体10における駆動部ケース42との溶着箇所のみ共通化すればよいので、設計上制約を受ける箇所を極小化して、弁本体10の構成の自由度を効果的に高めることができる。
As described above, according to the flow path switching valve 1 of the present embodiment, the resin drive unit case 42 that houses the drive mechanism that rotates the ball valve body 20 is joined to the valve body 10. Since the valve body 10 does not have a ceiling surface (a wall surface on the drive unit case 42 side), after welding to the drive unit case 42, a part of the wall surface (bottom surface) of the drive unit case 42 is a wall surface (ceiling) of the valve chamber. The surface). Since it did in this way, only the welding part with the drive part case 42 in the valve main body 10 should just be made common, Therefore The place which receives restrictions on a design is minimized and the freedom degree of composition of the valve main body 10 is effective. Can be increased.
また、駆動部ケース42が、弁本体10に超音波溶着されている。このようにすることで、駆動部ケース42および弁本体10の内部を容易に溶着することができるので、溶着箇所が露出することを防止することができる。また、超音波溶着(または赤外線溶着)を採用することで、例えば、接着剤による接合に比べて、接着剤の塗布量や塗布ムラを考慮する必要がなく、駆動部ケースおよび弁本体を容易に接合することができる。
Also, the drive unit case 42 is ultrasonically welded to the valve body 10. By doing in this way, since the inside of the drive part case 42 and the valve main body 10 can be welded easily, it can prevent that a welding location is exposed. In addition, by adopting ultrasonic welding (or infrared welding), for example, compared to bonding with an adhesive, there is no need to consider the amount of adhesive applied or uneven application, and the drive case and valve body can be easily Can be joined.
また、ボール弁体20が、弁軸50が挿入される弁軸挿入孔24を有している。弁軸挿入孔24が、弁軸50の回転に伴ってボール弁体20が回転するように形成されている。このようにすることで、ボール弁体20と弁軸50とが別体であり互いに分離可能となる。これにより、組立時において、ボール弁体20と弁軸50とを結合するタイミングを選択することができる。そのため、溶着の影響をより受けにくい組立手順を選択することができる。
Further, the ball valve body 20 has a valve shaft insertion hole 24 into which the valve shaft 50 is inserted. The valve shaft insertion hole 24 is formed so that the ball valve body 20 rotates as the valve shaft 50 rotates. By doing so, the ball valve body 20 and the valve shaft 50 are separate and can be separated from each other. Thereby, the timing which couple | bonds the ball | bowl valve body 20 and the valve shaft 50 at the time of an assembly can be selected. Therefore, an assembly procedure that is less susceptible to welding can be selected.
すなわち、本実施形態の流路切換弁1は、ボール弁体20と弁軸50とがそれぞれ分離可能な別体であり、組立時に互いの位置関係を変更できるように構成されている。例えば、ボール弁体20と弁軸50とが一体化されている構成では、組立時にボール弁体20と弁軸50との位置関係を変更することができない。そのため、弁本体10と駆動部ケース42とを超音波溶着するときに、各部材が流路切換弁1の完成時と同一の位置に配置される。そのため、超音波溶着のために下ケース43に超音波を与えると、超音波による振動が軸受部45から順に封止部材54、弁軸50、ボール弁体20、支持部材30、30、および、Oリング31、31に伝わる。これにより、封止部材54と軸受部45、ボール弁体20と支持部材30、30、および、弁本体10とOリング31、31、が互いに擦れて、溶けてしまったり傷ついてしまったりするおそれがある。そこで、本実施形態の流路切換弁1では、組立時にボール弁体20と弁軸50との互いの位置関係を変更して、下ケース43に与えた超音波による振動が、封止部材54やボール弁体20、Oリング31、31に伝わらないようにしている。
That is, the flow path switching valve 1 of the present embodiment is a separate body in which the ball valve body 20 and the valve shaft 50 can be separated from each other, and is configured to be able to change the positional relationship with each other during assembly. For example, in a configuration in which the ball valve body 20 and the valve shaft 50 are integrated, the positional relationship between the ball valve body 20 and the valve shaft 50 cannot be changed during assembly. Therefore, when the valve body 10 and the drive unit case 42 are ultrasonically welded, the respective members are arranged at the same position as when the flow path switching valve 1 is completed. Therefore, when ultrasonic waves are applied to the lower case 43 for ultrasonic welding, vibrations due to ultrasonic waves are sequentially generated from the bearing portion 45 in the sealing member 54, the valve shaft 50, the ball valve body 20, the support members 30, 30, and It is transmitted to O- rings 31 and 31. As a result, the sealing member 54 and the bearing portion 45, the ball valve body 20 and the support members 30 and 30, and the valve body 10 and the O- rings 31 and 31 may be rubbed against each other to be melted or damaged. There is. Therefore, in the flow path switching valve 1 of the present embodiment, the mutual positional relationship between the ball valve body 20 and the valve shaft 50 is changed at the time of assembly, and vibration due to ultrasonic waves applied to the lower case 43 is caused by the sealing member 54. The ball valve body 20 and the O- rings 31 and 31 are not transmitted.
また、駆動部ケース42が、弁軸50が挿入される軸受部45を一体に有している。弁軸50が、軸受部45との隙間を封止する環状の封止部材54を有している。ボール弁体20が、軸受部45と間隔をあけて対向配置され、弁軸50が挿入されることにより当該弁軸50の回転に伴ってボール弁体20が回転するように形成された弁軸挿入孔24を有している。弁軸50が、弁軸挿入孔24への挿入を進めた場合にボール弁体20に突き当たる弁体側ストッパ面53bを有している。このようにすることで、組立時に弁軸50を弁軸挿入孔24に必要以上に深く挿入してしまうことを防ぐことができる。そして、軸受部45における封止部材54の封止箇所Kからボール弁体20側の下端面45aまでの距離Aが、弁体側ストッパ面53bからボール弁体20までの距離Bより短くなるように構成されている。超音波溶着を採用した場合、駆動部ケース42に超音波を当てたときに軸受部45に封止部材54が接していると、封止部材54が溶けて軸受部45に付着したり、封止部材54が傷ついたりしてしまうことがある。そして、本実施形態の流路切換弁1では、ボール弁体20と弁軸50とが別体でありかつ上記構成を有することにより、駆動部ケース42に超音波を当てる際に、弁軸50の弁体側ストッパ面53bをボール弁体20に突き当てることで封止部材54を軸受部45の外に配置することができる。そのため、封止部材54が軸受部45に付着したり傷ついたりしてしまうことを防ぐことができる。
Further, the drive unit case 42 integrally has a bearing unit 45 into which the valve shaft 50 is inserted. The valve shaft 50 has an annular sealing member 54 that seals a gap with the bearing portion 45. The ball valve body 20 is disposed so as to face the bearing portion 45 at an interval, and the valve shaft formed so that the ball valve body 20 rotates as the valve shaft 50 rotates by inserting the valve shaft 50. An insertion hole 24 is provided. The valve shaft 50 has a valve body-side stopper surface 53b that abuts against the ball valve body 20 when insertion into the valve shaft insertion hole 24 is advanced. By doing so, it is possible to prevent the valve shaft 50 from being inserted deeper than necessary into the valve shaft insertion hole 24 during assembly. The distance A from the sealing portion K of the sealing member 54 in the bearing portion 45 to the lower end surface 45a on the ball valve body 20 side is shorter than the distance B from the valve body side stopper surface 53b to the ball valve body 20. It is configured. When ultrasonic welding is employed, if the sealing member 54 is in contact with the bearing portion 45 when ultrasonic waves are applied to the drive unit case 42, the sealing member 54 melts and adheres to the bearing portion 45 or is sealed. The stop member 54 may be damaged. In the flow path switching valve 1 of the present embodiment, the ball valve body 20 and the valve shaft 50 are separate and have the above-described configuration, so that when applying ultrasonic waves to the drive unit case 42, the valve shaft 50 The sealing member 54 can be disposed outside the bearing portion 45 by abutting the valve body-side stopper surface 53b against the ball valve body 20. Therefore, it can prevent that the sealing member 54 adheres to the bearing part 45, or is damaged.
また、弁軸50が、弁体側ストッパ面53bと反対側を向き、軸受部45への挿入を進めた場合に軸受部45のボール弁体20側の下端面45aに突き当たる軸受部側ストッパ面53aを有している。このようにすることで、弁室14内と大気との圧力差により弁軸50に対してボール弁体20側から軸受部45側に向かう力が生じた場合に、軸受部側ストッパ面53aが軸受部45の下端面45aに突き当たる。そのため、弁軸50の脱落を抑制することができる。
Further, when the valve shaft 50 faces away from the valve body side stopper surface 53b and is inserted into the bearing portion 45, the bearing portion side stopper surface 53a abuts against the lower end surface 45a of the ball valve body 20 side of the bearing portion 45. have. By doing in this way, when the force which goes to the bearing part 45 side from the ball valve body 20 side with respect to the valve shaft 50 by the pressure difference with the inside of the valve chamber 14 and air | atmosphere arises, the bearing part side stopper surface 53a It strikes against the lower end surface 45a of the bearing portion 45. Therefore, it is possible to suppress the valve shaft 50 from falling off.
また、弁軸50が、弁軸挿入孔24に挿入される角柱部52が正六角形柱状に形成され、弁軸挿入孔24が、角柱部52の横断面形状と同一の形状に形成されている。このようにすることで、弁軸50の角柱部52と弁軸挿入孔24とが嵌まり合い、弁軸50の回転を確実にボール弁体20に伝えることができる。
In addition, the valve shaft 50 is formed in the shape of a regular hexagonal columnar prism portion 52 into which the valve shaft insertion hole 24 is inserted, and the valve shaft insertion hole 24 is formed in the same shape as the cross-sectional shape of the prismatic column portion 52. . By doing so, the prism portion 52 of the valve shaft 50 and the valve shaft insertion hole 24 are fitted together, and the rotation of the valve shaft 50 can be reliably transmitted to the ball valve body 20.
また、弁本体10が、周壁部16を有し、駆動部ケース42が、周壁部16の内側に上下方向に沿って挿入される環状壁部としてのリブ43bを有している。そして、駆動部ケース42が弁本体10に溶着されるときに、周壁部16の内周面とリブ43bの外周面とが接するように構成されている。このようにすることで、溶着時に周壁部16の内周面とリブ43bの外周面とが接することで、駆動部ケース42が弁本体10に対して上下方向と直交する方向に移動することが規制される。そのため、駆動部ケース42と弁本体10とが位置ずれして溶着されてしまうことを抑制できる。
Further, the valve body 10 has the peripheral wall portion 16, and the drive unit case 42 has a rib 43 b as an annular wall portion inserted along the vertical direction inside the peripheral wall portion 16. And when the drive part case 42 is welded to the valve main body 10, it is comprised so that the internal peripheral surface of the surrounding wall part 16 and the outer peripheral surface of the rib 43b may contact | connect. By doing in this way, the drive part case 42 moves to the direction orthogonal to an up-down direction with respect to the valve main body 10 because the inner peripheral surface of the surrounding wall part 16 and the outer peripheral surface of the rib 43b contact | connect at the time of welding. Be regulated. Therefore, it can suppress that the drive part case 42 and the valve main body 10 are displaced and welded.
(第2実施形態)
以下、本発明の第2実施形態に係る流路切換弁について、図8~図10を参照して説明する。 (Second Embodiment)
Hereinafter, a flow path switching valve according to a second embodiment of the present invention will be described with reference to FIGS.
以下、本発明の第2実施形態に係る流路切換弁について、図8~図10を参照して説明する。 (Second Embodiment)
Hereinafter, a flow path switching valve according to a second embodiment of the present invention will be described with reference to FIGS.
第2実施形態に係る流路切換弁2は、上述した第1実施形態に係る流路切換弁1において、弁軸50に代えて、ストッパ部53が設けられていない弁軸50Aを有している。これ以外の構成について、流路切換弁2は、流路切換弁1と同様の構成を有している。流路切換弁2について、上述した流路切換弁1と同様の構成には同一の符号を付して説明を省略する。
The flow path switching valve 2 according to the second embodiment has a valve shaft 50A in which the stopper portion 53 is not provided in place of the valve shaft 50 in the flow path switching valve 1 according to the first embodiment described above. Yes. About the structure of those other than this, the flow-path switching valve 2 has the structure similar to the flow-path switching valve 1. FIG. Regarding the flow path switching valve 2, the same components as those of the above-described flow path switching valve 1 are denoted by the same reference numerals, and description thereof is omitted.
図8~図10は、本発明の第2実施形態に係る流路切換弁の製造方法を説明する断面図であって、順に、弁軸50Aをボール弁体20に挿入した状態、弁本体10と駆動部ケース42とを組み合わせた状態、および、弁軸50Aを軸受部45側に移動した状態を示す。
FIGS. 8 to 10 are cross-sectional views for explaining a method of manufacturing a flow path switching valve according to the second embodiment of the present invention. The valve body 50A is inserted into the ball valve body 20 in order, and the valve body 10 And the drive unit case 42 are combined, and the valve shaft 50A is moved to the bearing unit 45 side.
弁軸50Aは、円柱部51と、円柱部51の下端に同軸に連なる角柱部52と、を有している。弁軸50Aの軸心は軸線Lに一致する。
The valve shaft 50 </ b> A includes a cylindrical portion 51 and a prism portion 52 that is coaxially connected to the lower end of the cylindrical portion 51. The axis of the valve shaft 50A coincides with the axis L.
円柱部51は、その外径が角柱部52の外径より小さくなるように形成されている。換言すると、弁軸50Aを軸線L方向から見たときに、角柱部52の投影面積内に円柱部51が含まれる。これにより、軸受部45への円柱部51の挿入を進めると、角柱部52の上面である軸受部側ストッパ面52aが、軸受部45のボール弁体20側の下端面45aに突き当たる。
The cylindrical portion 51 is formed so that its outer diameter is smaller than the outer diameter of the prism portion 52. In other words, when the valve shaft 50 </ b> A is viewed from the direction of the axis L, the cylindrical portion 51 is included in the projected area of the prism portion 52. Accordingly, when the insertion of the cylindrical portion 51 into the bearing portion 45 is advanced, the bearing portion-side stopper surface 52a that is the upper surface of the prismatic portion 52 abuts against the lower end surface 45a of the bearing portion 45 on the ball valve body 20 side.
角柱部52は、横断面形状が正六角形状となる柱状に形成されている。角柱部52は、ボール弁体20の弁軸挿入孔24に挿入される挿入部分である。弁軸挿入孔24は角柱部52の横断面形状と同一の正六角形状に形成されている。そのため、弁軸挿入孔24と角柱部52とが嵌まり合い、弁軸50Aの回転に伴ってボール弁体20が回転される。また、弁軸挿入孔24への角柱部52の挿入を進めると、角柱部52の下面である弁体側ストッパ面52bがボール弁体20に突き当たる。
The rectangular column part 52 is formed in a columnar shape whose cross-sectional shape is a regular hexagonal shape. The prism portion 52 is an insertion portion that is inserted into the valve shaft insertion hole 24 of the ball valve body 20. The valve shaft insertion hole 24 is formed in the same hexagonal shape as the cross-sectional shape of the prism portion 52. Therefore, the valve shaft insertion hole 24 and the prism portion 52 are fitted together, and the ball valve body 20 is rotated with the rotation of the valve shaft 50A. Further, when the insertion of the prismatic part 52 into the valve shaft insertion hole 24 is advanced, the valve-body-side stopper surface 52 b that is the lower surface of the prismatic part 52 abuts against the ball valve element 20.
流路切換弁2は、図10に示すように、軸受部45における封止部材54の封止箇所Kからボール弁体20側の下端面45aまでの距離Aが、弁体側ストッパ面52bからボール弁体20までの距離Bより短くなるように構成されている。この構成により、ボール弁体20の弁軸挿入孔24に、弁体側ストッパ面52bがボール弁体20に突き当たるまで弁軸50Aの角柱部52の挿入を進めると、封止部材54が軸受部45の外に位置づけられる。
As shown in FIG. 10, in the flow path switching valve 2, the distance A from the sealing portion K of the sealing member 54 in the bearing portion 45 to the lower end surface 45a on the ball valve body 20 side is the distance from the valve body side stopper surface 52b to the ball. It is comprised so that it may become shorter than the distance B to the valve body 20. FIG. With this configuration, when the insertion of the rectangular column portion 52 of the valve shaft 50A is advanced into the valve shaft insertion hole 24 of the ball valve body 20 until the valve body side stopper surface 52b hits the ball valve body 20, the sealing member 54 becomes the bearing portion 45. Positioned outside.
次に、本実施形態の流路切換弁2の製造方法の一例を、図8~図10を参照して説明する。
Next, an example of a method for manufacturing the flow path switching valve 2 of the present embodiment will be described with reference to FIGS.
図8に示すように、弁室14に収容されたボール弁体20の弁軸挿入孔24に、弁体側ストッパ面52bがボール弁体20に突き当たるまで弁軸50Aの角柱部52を挿入する。
As shown in FIG. 8, the prism 52 of the valve shaft 50 </ b> A is inserted into the valve shaft insertion hole 24 of the ball valve body 20 accommodated in the valve chamber 14 until the valve body side stopper surface 52 b hits the ball valve body 20.
次に、図9に示すように、弁軸挿入孔24と軸受部45とが上下方向に間隔をあけて対向するように、弁本体10と駆動部ケース42の下ケース43とを組み合わせる。具体的には、弁本体10の周壁部16の内側に上下方向に沿ってリブ43bを挿入して、周壁部16の内周面とリブ43bの外周面とが接するように配置する。これにより、弁軸50Aの円柱部51の上端部は軸受部45に挿入され、かつ、円柱部51の下端部は軸受部45の外にある状態となる。この状態において、封止部材54が軸受部45の下方の弁室14内に位置づけられており、つまり、封止部材54は軸受部45の外にある。そして、弁軸50Aの円柱部51と軸受部45とが非接触となる(円柱部51の外周面全周にわたって軸受部45と隙間ができる)ように、弁軸50Aの軸心と軸受部45の軸心とを一致させる。
Next, as shown in FIG. 9, the valve body 10 and the lower case 43 of the drive unit case 42 are combined so that the valve shaft insertion hole 24 and the bearing portion 45 face each other with a space in the vertical direction. Specifically, the rib 43b is inserted along the vertical direction inside the peripheral wall portion 16 of the valve body 10, and is arranged so that the inner peripheral surface of the peripheral wall portion 16 and the outer peripheral surface of the rib 43b are in contact with each other. Thereby, the upper end portion of the columnar portion 51 of the valve shaft 50 </ b> A is inserted into the bearing portion 45, and the lower end portion of the columnar portion 51 is outside the bearing portion 45. In this state, the sealing member 54 is positioned in the valve chamber 14 below the bearing portion 45, that is, the sealing member 54 is outside the bearing portion 45. Then, the shaft center of the valve shaft 50A and the bearing portion 45 are arranged so that the cylindrical portion 51 of the valve shaft 50A and the bearing portion 45 are not in contact with each other (a gap is formed with the bearing portion 45 over the entire outer circumference of the cylindrical portion 51). To match the axis.
次に、封止部材54が軸受部45の外にある状態で駆動部ケース42の下ケース43に超音波を与え、下ケース43を弁本体10に超音波溶着する。このとき、下ケース43は、弁本体10のみに接しており、弁軸50Aおよび封止部材54には接していないので、下ケース43と弁本体10との間のみ超音波を作用させることができる。また、下ケース43が弁本体10に溶着されるときに、周壁部16の内周面とリブ43b外周面とが接している。そのため、下ケース43は上下方向に沿って移動するように案内され、上下方向と直交する方向への移動が規制される。これにより、下ケース43と弁本体10とを精度よく接合することができる。
Next, ultrasonic waves are applied to the lower case 43 of the drive unit case 42 in a state where the sealing member 54 is outside the bearing portion 45, and the lower case 43 is ultrasonically welded to the valve body 10. At this time, the lower case 43 is in contact only with the valve body 10 and is not in contact with the valve shaft 50 </ b> A and the sealing member 54, so that ultrasonic waves can be applied only between the lower case 43 and the valve body 10. it can. Further, when the lower case 43 is welded to the valve body 10, the inner peripheral surface of the peripheral wall portion 16 and the outer peripheral surface of the rib 43 b are in contact with each other. Therefore, the lower case 43 is guided so as to move along the vertical direction, and movement in the direction orthogonal to the vertical direction is restricted. Thereby, the lower case 43 and the valve body 10 can be joined with high accuracy.
次に、封止部材54が弁軸50Aと軸受部45との隙間を封止するように、弁軸50Aを軸方向に沿って軸受部45側に移動させる。
Next, the valve shaft 50A is moved toward the bearing portion 45 along the axial direction so that the sealing member 54 seals the gap between the valve shaft 50A and the bearing portion 45.
そして、弁軸50Aの円柱部51の上端部にギヤ41を圧入するなどして駆動機構を下ケース43に組み込むとともに上ケース44を被せて駆動部40を組み上げる。このようにして、流路切換弁2が完成する。
Then, the drive mechanism is assembled into the lower case 43 by press-fitting the gear 41 into the upper end portion of the cylindrical portion 51 of the valve shaft 50A, and the drive unit 40 is assembled by covering the upper case 44. In this way, the flow path switching valve 2 is completed.
本実施形態の流路切換弁2においても、上述した第1実施形態の流路切換弁1と同様の作用効果を奏する。
Also in the flow path switching valve 2 of the present embodiment, the same effects as the flow path switching valve 1 of the first embodiment described above are exhibited.
上述した第1、第2実施形態は、駆動部ケース42(具体的には下ケース43)を弁本体10に超音波溶着する構成を有している。溶着方法として超音波溶着に代えて赤外線溶着を採用してもよい。この場合、駆動部ケース42および弁本体10のそれぞれの溶着部を赤外線で加熱した後に当接させて溶着する。このようにすることで、弁本体10における駆動部ケース42との溶着箇所のみ共通化すればよいので、超音波溶着と同様に、設計上制約を受ける箇所を極小化して、弁本体の構成の自由度を効果的に高めることができる。
The first and second embodiments described above have a configuration in which the drive unit case 42 (specifically, the lower case 43) is ultrasonically welded to the valve body 10. As a welding method, infrared welding may be employed instead of ultrasonic welding. In this case, after welding the welding part of the drive part case 42 and the valve main body 10 with infrared rays, it contacts and welds. By doing so, only the welding location with the drive unit case 42 in the valve body 10 needs to be shared, so as in the case of ultrasonic welding, the location subject to design constraints is minimized, and the configuration of the valve body is reduced. The degree of freedom can be effectively increased.
(第3実施形態)
以下、本発明の第3実施形態に係る流路切換弁について、図11~図14を参照して説明する。 (Third embodiment)
Hereinafter, a flow path switching valve according to a third embodiment of the present invention will be described with reference to FIGS.
以下、本発明の第3実施形態に係る流路切換弁について、図11~図14を参照して説明する。 (Third embodiment)
Hereinafter, a flow path switching valve according to a third embodiment of the present invention will be described with reference to FIGS.
第3実施形態に係る流路切換弁3は、上述した第2実施形態に係る流路切換弁2において、超音波溶着に代えて赤外線溶着により下ケース43と弁本体10とを溶着するための構成を有している。流路切換弁3について、上述した流路切換弁1、2と同様の構成には同一の符号を付して説明を省略する。
The flow path switching valve 3 according to the third embodiment is used to weld the lower case 43 and the valve body 10 by infrared welding instead of ultrasonic welding in the flow path switching valve 2 according to the second embodiment described above. It has a configuration. Regarding the flow path switching valve 3, the same components as those of the flow path switching valves 1 and 2 described above are denoted by the same reference numerals, and description thereof is omitted.
図11~図14は、本発明の第3実施形態に係る流路切換弁の製造方法を説明する断面図である。図11~図14は、順に、弁軸50Aを駆動部ケース42の軸受部45に挿入した状態、弁本体10と駆動部ケース42とに赤外線を照射する状態、弁本体10と駆動部ケース42とを組み合わせた状態(溶着前に溶着箇所を当接した状態)、および、弁本体10と駆動部ケース42とを組み合わせた状態(溶着状態)を示す。
FIGS. 11 to 14 are cross-sectional views illustrating a method for manufacturing a flow path switching valve according to the third embodiment of the present invention. 11 to 14 show, in order, the state in which the valve shaft 50A is inserted into the bearing portion 45 of the drive unit case 42, the state in which the valve body 10 and the drive unit case 42 are irradiated with infrared light, the valve body 10 and the drive unit case 42. And a combination of the valve main body 10 and the drive unit case 42 (welding state).
弁本体10には、弁本体側溶着部16aが設けられている。弁本体側溶着部16aは、周壁部16の上端から上方に向けて突出するように形成された環状突部である。
The valve body 10 is provided with a valve body-side welded portion 16a. The valve body-side welded portion 16 a is an annular protrusion formed so as to protrude upward from the upper end of the peripheral wall portion 16.
ボール弁体20における弁軸挿入孔24の周縁部には、環状のテーパー面24aが設けられている。また、弁軸50の下面(ボール弁体20側の端面)である弁体側ストッパ面52bの周縁部には、環状のテーパー面52cが設けられている。このようにすることで、弁軸挿入孔24に弁軸50を挿入するときに互いの軸がずれていた場合でも、テーパー面24aおよびテーパー面52cによって弁軸挿入孔24に弁軸50を導いて自動的に軸あわせをすることができる。テーパー面24aおよびテーパー面52cのいずれか一方のみ設けられた構成としてもよい。
An annular tapered surface 24 a is provided on the peripheral edge of the valve shaft insertion hole 24 in the ball valve body 20. An annular tapered surface 52c is provided at the peripheral edge of the valve body-side stopper surface 52b, which is the lower surface of the valve shaft 50 (the end surface on the ball valve body 20 side). By doing so, even when the shafts 50 are displaced when the valve shaft 50 is inserted into the valve shaft insertion hole 24, the valve shaft 50 is guided to the valve shaft insertion hole 24 by the tapered surface 24a and the tapered surface 52c. Can be automatically aligned. Only one of the tapered surface 24a and the tapered surface 52c may be provided.
下ケース43には、ケース側溶着部43cが設けられている。ケース側溶着部43cは、底壁43aから下方に向けて突出するように形成された環状突部である。ケース側溶着部43cは、リブ43bを囲むように配置されている。ケース側溶着部43cは、平面視で弁本体側溶着部16aと同一となる形状を有している。また、リブ43bの下端面の外縁部には、環状のテーパー面43dが設けられている。リブ43bを弁本体10の周壁部16の内側に挿入するときに軸がずれていた場合でも、テーパー面43dが周壁部16に当たって、周壁部16の内側にリブ43bを導くことができる。
The lower case 43 is provided with a case side weld 43c. The case-side weld 43c is an annular protrusion that is formed so as to protrude downward from the bottom wall 43a. The case side welding part 43c is arrange | positioned so that the rib 43b may be enclosed. The case side welding part 43c has the same shape as the valve main body side welding part 16a in plan view. An annular tapered surface 43d is provided on the outer edge portion of the lower end surface of the rib 43b. Even when the axis is displaced when the rib 43b is inserted inside the peripheral wall portion 16 of the valve body 10, the tapered surface 43d hits the peripheral wall portion 16 so that the rib 43b can be guided to the inside of the peripheral wall portion 16.
次に、本実施形態の流路切換弁3の製造方法の一例を、図11~図14を参照して説明する。
Next, an example of a method for manufacturing the flow path switching valve 3 of the present embodiment will be described with reference to FIGS.
図11に示すように、ボール弁体20を弁本体10の弁室14に収容する。また、駆動部ケース42の下ケース43に設けられた軸受部45に弁軸50Aの円柱部51を挿入する。この状態において、封止部材54が弁軸50Aと軸受部45との隙間を封止している。
As shown in FIG. 11, the ball valve body 20 is accommodated in the valve chamber 14 of the valve body 10. Further, the cylindrical portion 51 of the valve shaft 50 </ b> A is inserted into the bearing portion 45 provided in the lower case 43 of the drive unit case 42. In this state, the sealing member 54 seals the gap between the valve shaft 50 </ b> A and the bearing portion 45.
次に、図12に示すように、弁本体10と駆動部ケース42の下ケース43とを途中まで組み合わせる。具体的には、弁本体10の周壁部16の内側に上下方向に沿ってリブ43bを挿入して、周壁部16の内周面とリブ43bの外周面とが接するように配置する。このとき、弁本体側溶着部16aとケース側溶着部43cとが上下方向に間隔をあけて対向している。この状態において、弁本体側溶着部16aとケース側溶着部43cとに赤外線を照射してそれぞれを溶融させる。なお、図12に示す状態では、弁軸50はまだ弁軸挿入孔24に挿入されていないが、弁軸50が弁軸挿入孔24に挿入されていてもよい。赤外線の照射は、図11に示す状態で行ってもよい。
Next, as shown in FIG. 12, the valve body 10 and the lower case 43 of the drive unit case 42 are combined partway. Specifically, the rib 43b is inserted along the vertical direction inside the peripheral wall portion 16 of the valve body 10, and is arranged so that the inner peripheral surface of the peripheral wall portion 16 and the outer peripheral surface of the rib 43b are in contact with each other. At this time, the valve body-side welded portion 16a and the case-side welded portion 43c face each other with an interval in the vertical direction. In this state, each of the valve main body side welded portion 16a and the case side welded portion 43c is irradiated with infrared rays to melt each. In the state shown in FIG. 12, the valve shaft 50 has not yet been inserted into the valve shaft insertion hole 24, but the valve shaft 50 may be inserted into the valve shaft insertion hole 24. Irradiation with infrared rays may be performed in the state shown in FIG.
次に、図13、図14に示すように、弁本体10と駆動部ケース42の下ケース43とを最後まで組み合わせる。具体的には、図13に示すように、弁本体10の周壁部16へのリブ43bの挿入を進めて、弁本体側溶着部16aとケース側溶着部43cとを互いに当接させる。そして、図14に示すように上記挿入をさらに進めて、弁本体側溶着部16aとケース側溶着部43cとを互いに溶着する。これと並行して、弁軸50を弁軸挿入孔24に挿入する。
Next, as shown in FIGS. 13 and 14, the valve body 10 and the lower case 43 of the drive unit case 42 are combined to the end. Specifically, as shown in FIG. 13, the insertion of the rib 43b into the peripheral wall portion 16 of the valve body 10 is advanced to bring the valve body-side welded portion 16a and the case-side welded portion 43c into contact with each other. And as shown in FIG. 14, the said insertion is further advanced and the valve main body side welding part 16a and the case side welding part 43c are welded mutually. In parallel with this, the valve shaft 50 is inserted into the valve shaft insertion hole 24.
弁本体側溶着部16aとケース側溶着部43cとを互いに当接した状態(図13、当接状態)における弁本体10と下ケース43との距離をCとする。弁本体側溶着部16aとケース側溶着部43cとを溶着した状態(図14、溶着状態)における弁本体10と下ケース43との距離をDとする。距離Cから距離Dを差し引いた値が、溶着により弁本体10と下ケース43とが近づく距離(「溶着量」という)となる。この溶着量は、0.3mm~1.0mm程度であることが好ましい。
The distance between the valve body 10 and the lower case 43 in a state where the valve body side welded portion 16a and the case side welded portion 43c are in contact with each other (FIG. 13, contact state) is C. Let D be the distance between the valve body 10 and the lower case 43 in a state where the valve body side welded portion 16a and the case side welded portion 43c are welded (FIG. 14, welded state). A value obtained by subtracting the distance D from the distance C is a distance (referred to as “amount of welding”) between the valve body 10 and the lower case 43 by welding. This welding amount is preferably about 0.3 mm to 1.0 mm.
また、図13に示す当接状態において、周壁部16の内周面とリブ43bの外周面との接触部分における上下方向の長さEが1.5mm以上になるようにすることが好ましい。このように、周壁部16の内周面とリブ43b外周面とが接していることで、下ケース43は上下方向に沿って移動するように案内され、上下方向と直交する方向への移動が規制される。これにより、下ケース43と弁本体10とを精度よく接合することができる。また、上記長さEを1.5mm以上とすることで、周壁部16の内周面とリブ43bの外周面とが接する部分を十分に確保することができる。そのため、駆動部ケース42と弁本体10とが位置がずれた状態で溶着されてしまうことをより効果的に抑制できる。
In the contact state shown in FIG. 13, it is preferable that the vertical length E at the contact portion between the inner peripheral surface of the peripheral wall portion 16 and the outer peripheral surface of the rib 43b is 1.5 mm or more. Thus, the lower casing 43 is guided so as to move in the vertical direction because the inner peripheral surface of the peripheral wall portion 16 and the outer peripheral surface of the rib 43b are in contact with each other, and the movement in the direction perpendicular to the vertical direction is performed. Be regulated. Thereby, the lower case 43 and the valve body 10 can be joined with high accuracy. Further, by setting the length E to 1.5 mm or more, it is possible to sufficiently secure a portion where the inner peripheral surface of the peripheral wall portion 16 and the outer peripheral surface of the rib 43b are in contact with each other. Therefore, it can suppress more effectively that the drive part case 42 and the valve main body 10 will be welded in the state which the position shifted.
そして、弁軸50Aの円柱部51の上端部にギヤ41を圧入するなどして駆動機構を下ケース43に組み込むとともに上ケース44を被せて駆動部40を組み上げる。このようにして、流路切換弁3が完成する。
Then, the drive mechanism is assembled into the lower case 43 by press-fitting the gear 41 into the upper end portion of the cylindrical portion 51 of the valve shaft 50A, and the drive unit 40 is assembled by covering the upper case 44. In this way, the flow path switching valve 3 is completed.
本実施形態の流路切換弁3においても、上述した第1実施形態の流路切換弁1と同様の作用効果を奏する。
The flow path switching valve 3 of the present embodiment also has the same effects as the flow path switching valve 1 of the first embodiment described above.
なお、流路切換弁3を、上述した第2実施形態の流路切換弁2と同様の手順で組み立ててもよい。すなわち、弁室14に収容されたボール弁体20の弁軸挿入孔24に、弁体側ストッパ面52bがボール弁体20に突き当たるまで弁軸50Aの角柱部52を挿入する。そして、弁本体10と駆動部ケース42の下ケース43とを組み合わせて赤外線溶着するようにしてもよい。このように、赤外線溶着を採用した場合も、封止部材54を軸受部45の外に配置することで、溶着中に弁軸50および封止部材54が軸受部45から脱落してしまうことを防ぐことができる。
In addition, you may assemble the flow-path switching valve 3 in the procedure similar to the flow-path switching valve 2 of 2nd Embodiment mentioned above. That is, the prism 52 of the valve shaft 50 </ b> A is inserted into the valve shaft insertion hole 24 of the ball valve body 20 accommodated in the valve chamber 14 until the valve body side stopper surface 52 b hits the ball valve body 20. The valve body 10 and the lower case 43 of the drive unit case 42 may be combined and welded with infrared rays. As described above, even when infrared welding is employed, by disposing the sealing member 54 outside the bearing portion 45, the valve shaft 50 and the sealing member 54 may fall off from the bearing portion 45 during welding. Can be prevented.
上記に本発明の実施形態を説明したが、本発明はこれらの例に限定されるものではない。前述の実施形態に対して、当業者が適宜、構成要素の追加、削除、設計変更を行ったものや、実施形態の特徴を適宜組み合わせたものも、本発明の趣旨に反しない限り、本発明の範囲に含まれる。
Although the embodiments of the present invention have been described above, the present invention is not limited to these examples. Those in which those skilled in the art appropriately added, deleted, and changed the design of the above-described embodiments, and combinations of the features of the embodiments as appropriate, are also within the scope of the present invention. Included in the range.
1、2、3…流路切換弁、10…弁本体、10a…左側壁部、10b…正面壁部、10c…右側壁部、10d…背面壁部、11…第1流路、12…第2流路、13…第3流路、11a、12a、13a…開口、14…弁室、15…底壁部、16…周壁部、16a…弁本体側溶着部、20…ボール弁体、21…第1開口、22…第2開口、23…第3開口、24…弁軸挿入孔、24a…テーパー面、30…支持部材、31…Oリング、40…駆動部、41…ギヤ、42…駆動部ケース、43…下ケース、43a…底壁、43b…リブ、43c…ケース側溶着部、43d…テーパー面、44…上ケース、45…軸受部、45a…下端面、50…弁軸、51…円柱部、51a…溝、52…角柱部、53…ストッパ部、52a、53a…軸受部側ストッパ面、52b、53b…弁体側ストッパ面、52c…テーパー面、54…封止部材、M…溶着部、K…封止箇所、A…封止箇所から軸受部の下端面までの距離、B…弁体側ストッパ面からボール弁体までの距離、C…弁本体側溶着部とケース側溶着部とを当接した状態における弁本体と下ケースとの距離、D…弁本体側溶着部とケース側溶着部とを溶着した状態における弁本体と下ケースとの距離、E…周壁部の内周面とリブの外周面との接触部分における上下方向の長さ
1, 2, 3 ... flow path switching valve, 10 ... valve body, 10a ... left side wall, 10b ... front wall, 10c ... right side wall, 10d ... back wall, 11 ... first flow path, 12 ... first 2 channel, 13 ... 3rd channel, 11a, 12a, 13a ... opening, 14 ... valve chamber, 15 ... bottom wall part, 16 ... peripheral wall part, 16a ... valve body side welding part, 20 ... ball valve body, 21 ... 1st opening, 22 ... 2nd opening, 23 ... 3rd opening, 24 ... Valve shaft insertion hole, 24a ... Tapered surface, 30 ... Supporting member, 31 ... O-ring, 40 ... Drive part, 41 ... Gear, 42 ... Drive part case, 43 ... lower case, 43a ... bottom wall, 43b ... rib, 43c ... case-side welded part, 43d ... tapered surface, 44 ... upper case, 45 ... bearing part, 45a ... lower end face, 50 ... valve stem, 51 ... cylindrical part, 51a ... groove, 52 ... rectangular column part, 53 ... stopper part, 52a, 53a ... bearing part side strike Pa surface, 52b, 53b ... Valve body side stopper surface, 52c ... Tapered surface, 54 ... Sealing member, M ... Welding part, K ... Sealing part, A ... Distance from sealing part to lower end surface of bearing part, B ... Distance from the valve body side stopper surface to the ball valve body, C ... Distance between the valve body and the lower case when the valve body side welded part and the case side welded part are in contact with each other, D ... Valve body side welded part and case The distance between the valve main body and the lower case in a state where the side welded portion is welded, E: the vertical length at the contact portion between the inner peripheral surface of the peripheral wall portion and the outer peripheral surface of the rib
1, 2, 3 ... flow path switching valve, 10 ... valve body, 10a ... left side wall, 10b ... front wall, 10c ... right side wall, 10d ... back wall, 11 ... first flow path, 12 ... first 2 channel, 13 ... 3rd channel, 11a, 12a, 13a ... opening, 14 ... valve chamber, 15 ... bottom wall part, 16 ... peripheral wall part, 16a ... valve body side welding part, 20 ... ball valve body, 21 ... 1st opening, 22 ... 2nd opening, 23 ... 3rd opening, 24 ... Valve shaft insertion hole, 24a ... Tapered surface, 30 ... Supporting member, 31 ... O-ring, 40 ... Drive part, 41 ... Gear, 42 ... Drive part case, 43 ... lower case, 43a ... bottom wall, 43b ... rib, 43c ... case-side welded part, 43d ... tapered surface, 44 ... upper case, 45 ... bearing part, 45a ... lower end face, 50 ... valve stem, 51 ... cylindrical part, 51a ... groove, 52 ... rectangular column part, 53 ... stopper part, 52a, 53a ... bearing part side strike Pa surface, 52b, 53b ... Valve body side stopper surface, 52c ... Tapered surface, 54 ... Sealing member, M ... Welding part, K ... Sealing part, A ... Distance from sealing part to lower end surface of bearing part, B ... Distance from the valve body side stopper surface to the ball valve body, C ... Distance between the valve body and the lower case when the valve body side welded part and the case side welded part are in contact with each other, D ... Valve body side welded part and case The distance between the valve main body and the lower case in a state where the side welded portion is welded, E: the vertical length at the contact portion between the inner peripheral surface of the peripheral wall portion and the outer peripheral surface of the rib
Claims (13)
- 弁室および当該弁室に通じる複数の流路が設けられた樹脂製の弁本体と、前記弁室内に回転可能に収容され、回転位置に応じて前記流路の接続を切り換える弁体と、前記弁体を回転させる駆動機構を有する駆動部と、前記弁体と前記駆動機構とを接続する弁軸と、を有する流路切換弁であって、
前記駆動部が、前記駆動機構を収容する樹脂製の駆動部ケースを有し、
前記駆動部ケースが、前記弁本体に接合されていることを特徴とする流路切換弁。 A resin valve body provided with a valve chamber and a plurality of flow paths leading to the valve chamber, a valve body rotatably accommodated in the valve chamber, and switching the connection of the flow paths according to a rotation position; A flow path switching valve having a drive unit having a drive mechanism for rotating the valve body, and a valve shaft connecting the valve body and the drive mechanism,
The drive unit has a resin drive unit case that houses the drive mechanism;
The flow path switching valve, wherein the drive unit case is joined to the valve body. - 前記駆動部ケースが、前記弁本体に超音波溶着または赤外線溶着されていることを特徴とする請求項1に記載の流路切換弁。 2. The flow path switching valve according to claim 1, wherein the drive case is ultrasonically welded or infrared welded to the valve body.
- 前記弁体が、前記弁軸が挿入される弁軸挿入孔を有し、
前記弁軸挿入孔が、前記弁軸の回転に伴って前記弁体が回転するように形成されていることを特徴とする請求項2に記載の流路切換弁。 The valve body has a valve shaft insertion hole into which the valve shaft is inserted;
The flow path switching valve according to claim 2, wherein the valve shaft insertion hole is formed so that the valve body rotates with the rotation of the valve shaft. - 前記駆動部ケースが、前記弁軸が挿入される軸受部を一体に有し、
前記弁軸が、前記軸受部との隙間を封止する環状の封止部材を有し、
前記弁体が、前記弁軸挿入孔が前記軸受部と間隔をあけて対向するように配置され、
前記弁軸が、前記弁軸挿入孔への挿入を進めた場合に前記弁体に突き当たる弁体側ストッパ面を有する、請求項3に記載の流路切換弁。 The drive part case integrally has a bearing part into which the valve shaft is inserted,
The valve shaft has an annular sealing member that seals a gap with the bearing portion;
The valve body is disposed such that the valve shaft insertion hole faces the bearing portion with a gap therebetween,
The flow path switching valve according to claim 3, wherein the valve shaft has a valve body-side stopper surface that abuts against the valve body when the valve shaft is inserted into the valve shaft insertion hole. - 前記軸受部における前記封止部材の封止箇所から弁体側の端面までの距離が、前記弁体側ストッパ面から前記弁体までの距離より短くなるように構成されていることを特徴とする請求項4に記載の流路切換弁。 The distance from the sealing part of the sealing member in the bearing portion to the end face on the valve body side is configured to be shorter than the distance from the valve body side stopper surface to the valve body. 4. The flow path switching valve according to 4.
- 前記弁軸が、前記弁体側ストッパ面と反対側を向き、前記軸受部への挿入を進めた場合に前記軸受部の弁体側の端面に突き当たる軸受部側ストッパ面を有していることを特徴とする請求項4または請求項5に記載の流路切換弁。 The valve shaft has a bearing portion-side stopper surface that faces the end surface of the bearing portion on the valve body side when the valve shaft faces the valve body-side stopper surface and the insertion into the bearing portion is advanced. The flow path switching valve according to claim 4 or 5.
- 前記弁軸が、前記弁軸挿入孔に挿入される挿入部分が多角形柱状に形成され、
前記弁軸挿入孔が、前記挿入部分の横断面形状と同一の形状に形成されていることを特徴とする請求項3~請求項6のいずれか一項に記載の流路切換弁。 The valve shaft is formed into a polygonal columnar insertion portion to be inserted into the valve shaft insertion hole,
The flow path switching valve according to any one of claims 3 to 6, wherein the valve shaft insertion hole is formed in the same shape as a cross-sectional shape of the insertion portion. - 前記弁本体が、周壁部を有し、
前記駆動部ケースが、前記周壁部の内側に溶着方向に挿入される環状壁部を有し、
前記駆動部ケースが前記弁本体に溶着されるときに、前記周壁部の内周面と前記環状壁部の外周面とが接するように構成されていることを特徴とする請求項3~請求項7のいずれか一項に記載の流路切換弁。 The valve body has a peripheral wall;
The drive unit case has an annular wall part inserted in the welding direction inside the peripheral wall part,
The inner peripheral surface of the peripheral wall portion and the outer peripheral surface of the annular wall portion are in contact with each other when the drive unit case is welded to the valve body. The flow path switching valve according to claim 7. - 前記駆動部ケースが前記弁本体に溶着される前の状態において、前記周壁部の内周面と前記環状壁部の外周面との接触部分における前記溶着方向の長さが1.5mm以上であることを特徴とする請求項8に記載の流路切換弁。 In the state before the drive unit case is welded to the valve body, the length in the welding direction at the contact portion between the inner peripheral surface of the peripheral wall portion and the outer peripheral surface of the annular wall portion is 1.5 mm or more. The flow path switching valve according to claim 8.
- 前記弁軸挿入孔の周縁部および前記弁軸における前記弁体側の端面の周縁部の少なくとも一方に環状のテーパー面が設けられていることを特徴とする請求項3~請求項9のいずれか一項に記載の流路切換弁。 10. An annular tapered surface is provided on at least one of a peripheral portion of the valve shaft insertion hole and a peripheral portion of an end surface of the valve shaft on the valve body side. The flow path switching valve according to Item.
- 弁室および当該弁室に通じる複数の流路が設けられた樹脂製の弁本体と、前記弁室内に回転可能に収容され、回転位置に応じて前記流路の接続を切り換える弁体と、前記弁体を回転させる駆動機構と当該駆動機構を収容する樹脂製の駆動部ケースとを有する駆動部と、前記弁体と前記駆動機構とを接続する弁軸と、を有する流路切換弁の製造方法であって、
前記駆動部ケースを前記弁本体に接合することを特徴とする流路切換弁の製造方法。 A resin valve body provided with a valve chamber and a plurality of flow paths leading to the valve chamber, a valve body rotatably accommodated in the valve chamber, and switching the connection of the flow paths according to a rotation position; Manufacture of a flow path switching valve having a drive unit having a drive mechanism for rotating a valve body, a drive unit case made of resin for housing the drive mechanism, and a valve shaft connecting the valve body and the drive mechanism A method,
A method of manufacturing a flow path switching valve, wherein the drive case is joined to the valve body. - 前記駆動部ケースが、前記弁軸が挿入される軸受部を一体に有し、
前記弁軸が、前記軸受部との隙間を封止する環状の封止部材を有し、
前記弁体が、前記弁軸が挿入されることにより当該弁軸の回転に伴って前記弁体が回転するように形成された弁軸挿入孔を有し、
前記弁軸が、前記弁軸挿入孔への挿入を進めた場合に前記弁体に突き当たる弁体側ストッパ面を有し、
前記軸受部における前記封止部材の封止箇所から弁体側の端面までの距離が、前記弁体側ストッパ面から前記弁体までの距離より短くなるように構成されており、
前記弁室に収容された前記弁体の前記弁軸挿入孔に、前記弁体側ストッパ面が前記弁体に突き当たるまで前記弁軸を挿入し、
前記弁軸挿入孔と前記軸受部とが間隔をあけて対向するように、前記弁本体と前記駆動部ケースとを組み合わせ、
前記封止部材が前記軸受部の外にある状態で前記駆動部ケースを前記弁本体に超音波溶着または赤外線溶着し、
前記駆動部ケースを前記弁本体に溶着した後、前記封止部材が前記隙間を封止するように、前記弁軸を軸方向に沿って前記軸受部側に移動させることを特徴とする請求項11に記載の流路切換弁の製造方法。 The drive part case integrally has a bearing part into which the valve shaft is inserted,
The valve shaft has an annular sealing member that seals a gap with the bearing portion;
The valve body has a valve shaft insertion hole formed such that the valve body rotates as the valve shaft rotates by inserting the valve shaft;
The valve stem has a valve body-side stopper surface that abuts the valve body when the valve shaft is inserted into the valve shaft insertion hole;
The distance from the sealing part of the sealing member in the bearing portion to the end surface on the valve body side is configured to be shorter than the distance from the valve body side stopper surface to the valve body,
Inserting the valve shaft into the valve shaft insertion hole of the valve body housed in the valve chamber until the valve body side stopper surface hits the valve body,
The valve body and the drive unit case are combined so that the valve shaft insertion hole and the bearing portion face each other with a gap therebetween,
Ultrasonic welding or infrared welding of the driving unit case to the valve body in a state where the sealing member is outside the bearing unit,
The valve shaft is moved to the bearing portion side along the axial direction so that the sealing member seals the gap after the drive unit case is welded to the valve body. 11. A method for producing a flow path switching valve according to 11. - 前記弁本体の周壁部の内側に前記駆動部ケースの環状壁部を溶着方向に挿入して、前記周壁部の内周面と前記環状壁部の外周面とを接触させるとともに、前記周壁部の内周面と前記環状壁部の外周面との接触部分における前記溶着方向の長さが1.5mm以上となるように、前記弁本体と前記駆動部ケースとを組み合わせたのち、前記駆動部ケースを前記弁本体に超音波溶着または赤外線溶着することを特徴とする請求項11または請求項12に記載の流路切換弁の製造方法。 The annular wall portion of the drive unit case is inserted in the welding direction inside the peripheral wall portion of the valve body to bring the inner peripheral surface of the peripheral wall portion into contact with the outer peripheral surface of the annular wall portion, and After combining the valve body and the drive unit case so that the length in the welding direction at the contact portion between the inner peripheral surface and the outer peripheral surface of the annular wall portion is 1.5 mm or more, the drive unit case The method for manufacturing a flow path switching valve according to claim 11 or 12, wherein ultrasonic welding or infrared welding is performed on the valve body.
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