WO2019229797A1 - Dust collection device and air conditioner equipped with dust collection device - Google Patents

Dust collection device and air conditioner equipped with dust collection device Download PDF

Info

Publication number
WO2019229797A1
WO2019229797A1 PCT/JP2018/020330 JP2018020330W WO2019229797A1 WO 2019229797 A1 WO2019229797 A1 WO 2019229797A1 JP 2018020330 W JP2018020330 W JP 2018020330W WO 2019229797 A1 WO2019229797 A1 WO 2019229797A1
Authority
WO
WIPO (PCT)
Prior art keywords
dust
air
collecting
dust collection
collection device
Prior art date
Application number
PCT/JP2018/020330
Other languages
French (fr)
Japanese (ja)
Inventor
保博 中村
彰則 清水
Original Assignee
三菱電機株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 三菱電機株式会社 filed Critical 三菱電機株式会社
Priority to SG11202010301YA priority Critical patent/SG11202010301YA/en
Priority to JP2018550004A priority patent/JP6498365B1/en
Priority to PCT/JP2018/020330 priority patent/WO2019229797A1/en
Priority to CN201880092627.0A priority patent/CN112135689B/en
Publication of WO2019229797A1 publication Critical patent/WO2019229797A1/en

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F7/00Ventilation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C3/00Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
    • B03C3/019Post-treatment of gases
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C3/00Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
    • B03C3/34Constructional details or accessories or operation thereof
    • B03C3/36Controlling flow of gases or vapour
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C3/00Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
    • B03C3/34Constructional details or accessories or operation thereof
    • B03C3/40Electrode constructions
    • B03C3/45Collecting-electrodes
    • B03C3/47Collecting-electrodes flat, e.g. plates, discs, gratings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C3/00Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
    • B03C3/34Constructional details or accessories or operation thereof
    • B03C3/74Cleaning the electrodes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007Indoor units, e.g. fan coil units
    • F24F1/0043Indoor units, e.g. fan coil units characterised by mounting arrangements
    • F24F1/0047Indoor units, e.g. fan coil units characterised by mounting arrangements mounted in the ceiling or at the ceiling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007Indoor units, e.g. fan coil units
    • F24F1/0071Indoor units, e.g. fan coil units with means for purifying supplied air
    • F24F1/0076Indoor units, e.g. fan coil units with means for purifying supplied air by electric means, e.g. ionisers or electrostatic separators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00Control or safety arrangements
    • F24F11/89Arrangement or mounting of control or safety devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/20Casings or covers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/32Supports for air-conditioning, air-humidification or ventilation units
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F8/00Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying
    • F24F8/30Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying by ionisation

Definitions

  • the present invention relates to a dust collection device that generates static electricity by friction and collects dust in the air, and an air conditioner equipped with the dust collection device.
  • Patent Document 1 the brush is inserted between the collecting plates, but the posture of the brush with respect to the collecting plate is not clarified. Therefore, depending on the posture of the brush, the air path between the collecting plates is narrowed and the ventilation resistance is increased, and there is a possibility that sufficient dust collection performance cannot be obtained.
  • the present invention has been made in order to solve the above-described problems, and an object thereof is to provide a dust collection device having a low ventilation resistance and a high dust collection performance and an air conditioner equipped with the dust collection device. To do.
  • a dust collecting device is arranged in a wind passage through which air passes and is arranged at intervals in a direction intersecting the air passing direction, and a plurality of collecting plates charged by friction, and air between the collecting plates And a plurality of brushes that rub against the surface of the collecting plate and wipe off dust collected by the collecting plate, and the brush is in a posture along the air passage direction. It is inserted into the gap between the collecting plates.
  • the brush since the brush is in a posture along the air passing direction, the narrowing of the air path between the collecting plates is suppressed, the ventilation resistance is small, and a dust collecting device with high dust collecting performance can be realized.
  • FIG. 1 is a perspective view of a dust collection device according to Embodiment 1 of the present invention. It is a perspective view of the brush of FIG. It is a flowchart explaining operation
  • Embodiment 1 FIG. With reference to FIGS. 1-4, the air conditioner which mounts the dust collection device which concerns on Embodiment 1, and a dust collection device is demonstrated.
  • FIG. 1 is a schematic cross-sectional view of an air conditioner equipped with a dust collection device according to Embodiment 1 of the present invention.
  • the air conditioner includes a dust collection device 1 and a heat exchange ventilator 10, and is housed in a descending ceiling 20 in a house.
  • the falling ceiling 20 refers to a region where a part of the ceiling is lowered as shown in FIG. From the point of view of indoor aesthetics, there are many houses where air conditioners and other air-conditioning equipment are collectively stored in the ceiling 20 as shown in FIG. When the falling ceiling 20 is used as the installation space, a wide installation space can be ensured as compared with a case where the installation is generally indoors.
  • an outdoor air supply port 21 and an outdoor exhaust port 22 are provided on the outdoor wall surface.
  • an indoor air supply port 23 and an indoor exhaust port 24 are provided on the indoor ceiling 20.
  • a supply air passage 30 and an exhaust air passage 40 are formed in the falling ceiling 20.
  • the air supply air passage 30 is an air passage that takes outdoor air from the outdoor air supply port 21 and takes it into the ceiling 20 and blows the air from the indoor air supply port 23 into the room.
  • the exhaust air passage 40 is an air passage that takes in indoor air from the indoor air outlet 24 and takes it into the ceiling 20 and exhausts it from the outdoor air outlet 22 to the outside.
  • the dust collection device 1 and the heat exchange ventilator 10 are arranged in the supply air passage 30 in order from the upstream side.
  • the heat exchange ventilator 10 is disposed in the exhaust air passage 40.
  • the outdoor air supply port 21 and the indoor air supply port 23 are connected by a duct 31 through the dust collection device 1 and the heat exchange ventilator 10.
  • the indoor exhaust port 24 and the outdoor exhaust port 22 are connected by a duct 41 through the heat exchange ventilator 10.
  • the heat exchange ventilator 10 is a ventilator having a ventilation function and an air conditioning auxiliary function.
  • the ventilation function is a function of supplying outdoor air to the room and exhausting the indoor air to the outside.
  • the heat exchanging ventilator 10 includes a fan (not shown) that blows air from the outdoor side to the indoor side in the supply air passage 30 and the indoor side to the outdoor side in the exhaust air passage 40. And a fan (not shown) for blowing air.
  • the air conditioning auxiliary function is a function that assists the air conditioning operation of equipment that adjusts the indoor temperature such as an air conditioner by collecting heat from the indoor air to be exhausted and applying the collected heat to the air to be supplied. .
  • the air conditioning auxiliary function can be said to be an energy saving function because it reduces the energy burden on the device.
  • the heat exchange ventilator 10 includes a heat exchanger (not shown) that exchanges heat between the air passing through the exhaust air passage 40 and the air passing through the supply air passage 30. .
  • the dust collection device 1 is a device that collects dust in outdoor air that has fallen from the outdoor air supply port 21 and has flowed into the ceiling 20. Details of the dust collecting device 1 will be described again.
  • a particle sensor 11a and a particle sensor 11b for sensing the dust concentration of air are provided on the upstream side and the downstream side of the dust collection device 1, respectively.
  • the upstream particle sensor 11a detects the dust concentration in the outdoor air
  • the downstream particle sensor 11b detects the dust concentration in the air after the dust is removed.
  • the detection signals of the particle sensor 11a and the particle sensor 11b are output to the cooperation control unit 25 described later.
  • the air conditioner further includes a linkage control unit 25 that links the operation of the dust collection device 1 and the heat exchange ventilator 10.
  • the cooperation control unit 25 is electrically connected to each of the dust collection device 1 and the heat exchange ventilator 10. Moreover, the cooperation control part 25 controls the operation
  • the cooperation control unit 25 can be configured by hardware such as a circuit device that realizes the function, or can be configured by an arithmetic device such as a microcomputer or a CPU and software executed thereon. .
  • FIG. 2 is a perspective view of the dust collection device according to Embodiment 1 of the present invention.
  • FIG. 3 is a perspective view of the brush of FIG.
  • the dust collection device 1 has a configuration in which a plurality of collection plates 2 to be rotated, a plurality of brushes 3, and a dust box 4 are housed in a housing 15.
  • the housing 15 has a suction port 13 and a discharge port 14, and an air passage 16 through which air sucked from the suction port 13 is exhausted from the discharge port 14 is formed in the housing 15. Since the dust collecting device 1 is provided in the air supply air passage 30 as shown in FIG. 1, the outdoor air flowing in from the outdoor air supply port 21 passes therethrough.
  • the collection plate 2 is, for example, a circular plastic plate of PP (Poly Propylene) having a thickness of 1 mm, for example, a diameter of 300 mm, and having a negative triboelectric charge tendency.
  • a plurality of the collecting plates 2 are arranged at intervals of, for example, 3 mm in a direction intersecting with the passage direction of the outdoor air in the housing 15, and are combined by the first shaft 8 penetrating the central portion of the collecting plate 2. are integrated.
  • the brush 3 rubs the surface of the collecting plate 2 to charge the surface of the collecting plate 2 with static electricity, and wipes off dust collected by the collecting plate 2.
  • the brush 3 has a configuration in which, for example, a non-woven fabric 3b made of PA6 (Polyamide6) fiber having a positive triboelectric charging tendency is attached to a rectangular support plate 3a made of aluminum having a thickness of 1 mm, for example.
  • Two mounting holes 3c are formed in the support plate 3a, and the second shaft 9 is inserted into each mounting hole 3c so that the brushes 3 are coupled and fixed so as not to move.
  • the brush 3 is inserted into the gap between the collecting plates 2 so that the nonwoven fabric 3b contacts the surface of the collecting plate 2, and is disposed on the downstream side of the collecting plate 2. Moreover, the brush 3 is arrange
  • a dust box 4 that collects an aggregate 17 that is a lump of dust or the like that adheres to the collecting plate 2 and is removed by the brush 3 is disposed.
  • a first baffle material 18 and a second baffle material 19 are further arranged in the housing 15 so as to face each other with the collection plate 2 interposed therebetween.
  • the first baffle material 18 and the second baffle material 19 rectify so that outdoor air that has flowed into the housing 15 passes through the collection plate 2.
  • the first baffle material 18 is disposed on the inner surface side of the upper surface 15 a of the housing 15 and has a surface shape along the outer peripheral surface of the collection plate 2.
  • the second baffle material 19 is disposed on the inner surface side of the lower surface 15b of the housing 15 and has a flat surface shape.
  • the second baffle material 19 serves to prevent rattling noise caused by air colliding with the dust box 4 and to prevent dust collected in the dust box 4 from rising due to the inflow of air into the dust box 4. Also bears. For this reason, it is desirable that the arrangement position of the second baffle material 19 is equal to or higher than the tip portion 4 a of the dust box 4.
  • the dust collection device 1 includes a motor 6 and a drive control unit 7 that controls the motor 6 outside the casing 15.
  • the motor 6 is connected to the first shaft 8 via a gear, and the first shaft 8 is rotated by the rotation of the motor 6.
  • the collecting plate 2 fixed to the first shaft 8 also rotates.
  • the dust collection device 1 When the dust collecting device 1 is operated for the first time or after being stopped for a long period of one month or longer, a frictional charging operation for charging static electricity on the surface of the collecting plate 2 is performed. That is, the collection plate 2 is rotated by a command from the drive control unit 7 of the dust collection device 1 to the motor 6. Here, the collection plate 2 is rotated forward (rotation in the direction of arrow 12 in FIG. 2) for 20 seconds at a speed of 1 rpm. When the collection plate 2 rotates and the surface of the collection plate 2 rubs against the brush 3, negative static electricity is generated on the surface of the collection plate 2.
  • the collection plate 2 may be rotated so that static electricity is generated, and the rotation speed and rotation time shown here are merely examples, and these may be set as appropriate according to actual use conditions and the like. good.
  • the brush 3 is disposed between the collection plates 2 in a posture along the air passage direction, for example, in a posture parallel to the air passage direction, the flow of outdoor air passing between the collection plates 2 Ventilation resistance is small. Therefore, high dust collection performance can be obtained.
  • cleaning and charging operation there are automatic surface cleaning and automatic recharging operation (hereinafter referred to as cleaning and charging operation) of the collecting plate 2.
  • cleaning and charging operation first, as in the initial friction charging operation described above, the collection plate 2 is rotated forward at a speed of 1 rpm for 20 seconds in accordance with a command from the drive control unit 7 of the dust collection device 1 to the motor 6.
  • the collecting plate 2 rotates and the surface of the collecting plate 2 rubs against the brush 3 dust attached to the surface of the collecting plate 2 is removed by the brush 3, and the collecting plate 2 is frictionally charged. That is, both the dust that has adhered and the frictional charging of the collecting plate 2 are performed by the rotation of the collecting plate 2.
  • a part of the dust adheres to the lower part of the brush 3 as an aggregate 17, and when the aggregate 17 becomes a certain size or more, it falls down due to gravity, and enters the dust box 4 provided at the lower part of the brush 3. Collected.
  • the collecting plate 2 in order to remove the aggregate 17 clogged between the collecting plate 2 and the brush 3, the collecting plate 2 is rotated halfway in the reverse direction at a speed of 1 rpm (hereinafter referred to as reverse half-rotation). ) Due to the reverse half rotation of the collection plate 2, a downward frictional force is applied to the aggregate 17 clogged between the collection plate 2 and the brush 3, and the aggregate 17 falls and is collected in the dust box 4.
  • the rotation speed and rotation time of the collection plate 2 in the above cleaning and charging operation are merely examples, and these may be set as appropriate according to actual use conditions.
  • FIG. 4 is a flowchart for explaining the operation of the air conditioner equipped with the dust collection device according to Embodiment 1 of the present invention.
  • the cooperation control unit 25 stops the fan (not shown) of the heat exchange ventilator 10 and stops the drive control unit 7.
  • step S2 To perform the initial friction charging operation described above (step S2).
  • step S3 ventilation is started. That is, the cooperation control part 25 operates the fan (not shown) of the heat exchange ventilation apparatus 10 (step S3). Thereby, the outdoor air taken in from the outdoor passes through the dust collecting device 1 and the dust in the outdoor air is removed.
  • the air from which the dust has been removed is supplied to the heat exchange ventilator 10.
  • the outdoor air supplied to the heat exchanging ventilator 10 exchanges heat with the indoor air flowing into the heat exchanging ventilator 10 through the indoor exhaust port 24 to recover heat, and is supplied indoors from the indoor air supply port 23. .
  • the cooperation control unit 25 checks a decrease in the dust collection performance of the dust collection device 1 based on detection signals from the particle sensor 11a and the particle sensor 11b arranged in the dust collection device 1 (step S4). . And the cooperation control part 25 will stop the fan (not shown) of the heat exchange ventilation apparatus 10, if the fall of the dust collection performance of the dust collection device 1 is detected based on each detection signal (step S5). In this way, the dust collection device 1 is caused to perform the cleaning and charging operation with the air flow stopped (step S6). When the dust collecting performance of the collecting plate 2 is restored by the cleaning and charging operation, the collecting plate 2 collects dust again. The operations in steps S3 to S6 are repeated until the operation of the air conditioner is stopped.
  • the brush 3 of the dust collection device 1 is inserted between the collection plates 2 in a posture along the air passage direction.
  • the “posture along the air passage direction” is a rotation angle about the axis about the arrangement direction of the collecting plates 2, and from ⁇ 45 ° when the air passage direction is 0 °.
  • a posture within an angle range of + 45 ° is applicable. If it is in this angle range, it is effective in the fall of ventilation resistance enough, and the dust collection device 1 with high dust collection performance is realizable.
  • FIG. 2 shows an example in which the posture of the brush 3 is a rotation angle of 0 °.
  • first baffle material 18 and the second baffle material 19 are arranged opposite to each other with the collection plate 2 interposed therebetween, and the air in the air passage 16 is rectified so as to flow through the central portion of the collection plate 2. Therefore, the dust collection device 1 having high dust collection performance can be realized.
  • shape of the 1st baffle material 18 and the 2nd baffle material 19 should just rectify
  • the collecting plate 2 is negatively charged.
  • the fiber of the collecting plate 2 is PA6 or the friction body material of the collecting plate 2 has a negative charge tendency.
  • the collection plate 2 may be positively charged by using strong PTFE.
  • the example in which the fibers of the brush 3 are PA6 fibers has been shown, but PAN (Polyacrylonitrile) fibers or the like may be used.
  • PAN Polyacrylonitrile
  • the friction body has high conductivity, and conductivity may be imparted by using a material to which carbon is imparted to the material.
  • the brush 3 may have a brush shape, a sponge shape, a plate shape, or the like other than the non-woven fabric shape.
  • the brush 3 showed the structure inserted in the space
  • the dust box 4 may be similarly disposed below the brush 3.
  • Embodiment 2 the timing for cleaning and charging the dust collection device 1 is controlled based on the detection signal of the particle sensor. However, in the second embodiment, the timing is controlled by a timer.
  • the dust collection device 1 according to the second embodiment is basically configured in the same manner as the dust collection device 1 according to the first embodiment, but differs from the first embodiment in that a timer is provided.
  • the second embodiment will be described mainly with respect to differences from the first embodiment, and the configuration that is not described in the second embodiment is the same as that of the first embodiment.
  • FIG. 5 is a perspective view showing the configuration of the dust collection device according to Embodiment 2 of the present invention.
  • the dust collection device 1 according to the second embodiment includes a timer 50.
  • the timer 50 is provided outside the housing 15 and is connected to the motor 6 and the drive control unit 7.
  • the timer 50 outputs a signal to the drive control unit 7 when a preset set time has elapsed since the start of counting.
  • FIG. 6 is a flowchart for explaining the operation of the air conditioner including the dust collection device according to Embodiment 2 of the present invention.
  • the operation of the air conditioner will be described with reference to FIG.
  • the same step number is shown about the process similar to Embodiment 1 shown in FIG.
  • the operation different from the first embodiment will be mainly described.
  • the timer 50 starts counting immediately after the initial frictional charging operation (step S11). From the start of counting until a preset time (for example, 24 hours in this case) elapses, the fan of the heat exchange ventilator 10 is operated to continue ventilation (steps S12 and S3). Then, when 24 hours have elapsed from the start of counting (step S12), a signal is output from the timer 50, and when the drive control unit 7 receives the signal, the drive control unit 7 stops the fan of the heat exchange ventilator 10 ( Step S5). Thereafter, the drive control unit 7 drives the motor 6 to perform cleaning and charging (step S6). Then, the process returns to step S11, and the timer 50 starts counting again. Accordingly, the cleaning and charging operation is repeated every 24 hours until the operation of the air conditioner is stopped.
  • a preset time for example, 24 hours in this case
  • the same effects as those of the first embodiment can be obtained, and the following effects can be obtained. That is, since the timing for cleaning and charging is controlled by the timer 50, expensive equipment such as a particle sensor is not required as in the first embodiment. Therefore, the dust collection device 1 that can maintain the performance for a long time can be realized at low cost.
  • the set time of the timer 50 is set to 24 hours.
  • the set time may be appropriately determined according to the outside air environment to be used. If the outside air dust concentration is high, the interval may be shorter than 24 hours, and if the outside air dust concentration is low, the interval may be longer than 24 hours.
  • Embodiment 3 FIG.
  • the third embodiment relates to a dust collection device 1 in which the motor sound is always quiet.
  • the dust collection device 1 according to the third embodiment is basically the same configuration as the dust collection device 1 according to the first embodiment, but differs from the first embodiment in that a load sensor is provided.
  • the third embodiment will be described with a focus on differences from the first embodiment, and configurations not described in the third embodiment are the same as those in the first embodiment.
  • FIG. 7 is a perspective view showing the configuration of the dust collection device according to Embodiment 3 of the present invention.
  • the dust collection device 1 of Embodiment 3 includes a load sensor 51 that measures the load of the motor 6.
  • the load sensor 51 is composed of a current measuring element that measures the current flowing through the motor 6.
  • the load sensor 51 is provided outside the housing 15 and is connected to the motor 6 and the drive control unit 7.
  • the current measuring element is used here as the load sensor 51 that measures the load of the motor 6, a torque sensor that detects the torque of the motor 6 may be used.
  • FIG. 8 is a flowchart illustrating the operation of the air conditioner including the dust collection device according to Embodiment 3 of the present invention.
  • the operation of the air conditioner will be described with reference to FIG.
  • the same step number is shown about the process similar to Embodiment 1 shown in FIG.
  • the operation different from the first embodiment will be mainly described.
  • the agglomerates 17 are slightly clogged between the collecting plate 2 and the brush 3 even when automatic surface cleaning is performed.
  • the aggregate 17 becomes resistance during rotation of the collecting plate 2, the current value of the motor 6 gradually increases, and the motor sound increases.
  • the load sensor 51 measures the load of the motor 6, and when the measured load is equal to or higher than a preset set load (step S ⁇ b> 21), the drive control unit 7 collects an operation for eliminating the clogging of the aggregate 17.
  • the board 2 is made to perform (step S22). Specifically, the load sensor 51 measures the value of the current flowing through the motor 6, and when the measured value increases by, for example, 1.2 times or more compared to the initial value, the drive control unit 7 The operation of eliminating the clogging 17 is performed.
  • the drive control unit 7 rotates the collection plate 2 in the reverse half, drops the clogged aggregate 17 between the collection plate 2 and the brush 3, and then collects the collection plate 2.
  • the plate 2 is rotated forward by a quarter.
  • the drive control unit 7 repeats the operation of eliminating the clogging of the aggregates 17 until the clogging is eliminated (Steps S22 and S23). Specifically, the reverse half rotation and the quarter forward rotation of the collection plate 2 are alternately repeated until the current value measured by the load sensor 51 decreases to a value equivalent to the initial value.
  • step S3 the cooperation control unit 25 operates the fan of the heat exchange ventilator 10 and starts ventilation again.
  • the same effects as in the first embodiment can be obtained, and the following effects can be obtained. That is, when clogging of the aggregates 17 is detected based on the measurement load of the load sensor 51, the collecting plate 2 is caused to perform an operation for eliminating the clogging of the aggregates 17 and the clogging of the aggregates 17 is eliminated. Thereby, it is possible to realize the dust collection device 1 in which the motor sound is always quiet.
  • the case where the current value of the motor 6 is increased by 1.2 times or more as compared with the initial value is given as a trigger for starting the operation of eliminating the clogging of the aggregate 17. It is not what was given.
  • the threshold value of the current value used as a trigger may be appropriately determined according to the characteristics of the motor used.
  • Embodiment 4 FIG.
  • the dust collection device 1 according to the fourth embodiment basically has the same configuration as the dust collection device 1 according to the first embodiment, but differs in that an air filter is provided.
  • the fourth embodiment will be described mainly with respect to differences from the first embodiment, and configurations not described in the fourth embodiment are the same as those in the first embodiment.
  • FIG. 9 is a perspective view showing the configuration of the dust collection device according to Embodiment 4 of the present invention.
  • the dust collection device 1 of the fourth embodiment includes an air filter 52 that collects dust on the downstream side of the housing 15.
  • the air filter 52 a HEPA filter obtained by molding a PP meltblown charged non-woven fabric into a pleated shape is used.
  • the HEPA filter has a high fiber density and a high dust collection rate.
  • the air filter 52 on the downstream side of the housing 15 in this way, the air from which dust in the air has been removed by the collection plate 2 can be further purified, and high dust collection performance can be obtained. Can do.
  • the same effects as those of the first embodiment can be obtained, and the following effects can be obtained. That is, the air from which dust or the like in the air has been removed by the dust collection device 1 can be further purified by the air filter 52, and high dust collection performance can be obtained.
  • the dust collection device 1 is configured to include the collection plate 2 upstream of the HEPA filter. For this reason, the dust load to the HEPA filter can be reduced by removing the dust upstream of the HEPA filter. As a result, the increase in pressure loss due to clogging of the HEPA filter is moderated. For this reason, the maintenance period of the HEPA filter can be improved, and high dust collection performance and long life dust collection can be achieved.
  • the dust collection device may be configured by appropriately combining the characteristic configurations of the embodiments.
  • the second embodiment and the third embodiment may be combined, and the load sensor 51 may be further added to the configuration of FIG.
  • the second embodiment and the fourth embodiment may be combined, and a configuration in which an air filter 52 is further added to the configuration of FIG.
  • 1 dust collecting device 2 collecting plate, 3 brush, 3a support plate, 3b non-woven fabric, 3c mounting hole, 4 dust box, 4a tip, 5 dust, 6 motor, 7 drive control unit, 8 1st shaft, 9 2nd Shaft, 10
  • Heat exchange ventilator 11a particle sensor, 11b particle sensor, 12 arrow, 13 inlet, 14 outlet, 15 housing, 15a upper surface, 15b lower surface, 16 air passages, 17 aggregate, 18 first baffle material , 19 2nd baffle material, 20 ceiling, 21 outdoor air inlet, 22 outdoor air outlet, 23 indoor air outlet, 24 indoor air inlet, 25 linkage control unit, 30 air supply air passage, 31 duct, 40 exhaust air passage, 41 duct, 50 timer, 51 load sensor, 52 air filter.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Air Filters, Heat-Exchange Apparatuses, And Housings Of Air-Conditioning Units (AREA)
  • Central Air Conditioning (AREA)
  • Air Conditioning Control Device (AREA)
  • Electrostatic Separation (AREA)

Abstract

This dust collection device comprises: a plurality of collection plates that are electrified by friction and that are arrayed in an air passage in which air passes, with intervals between the collection plates in a direction intersecting the direction in which air passes; and a plurality of brushes that are inserted into the spaces which are between the collection plates and through which air passes, and that rub the surface of the collection plates and brush off the dust collected on the collection plates. The brushes are inserted into the spaces between the collection plates in a posture which follows the direction in which air passes.

Description

集塵デバイスおよび集塵デバイスを搭載した空気調和機Dust collection device and air conditioner equipped with dust collection device
 本発明は、摩擦によって静電気を発生させ空気中の塵埃を捕集する集塵デバイスおよび集塵デバイスを搭載した空気調和機に関する。 The present invention relates to a dust collection device that generates static electricity by friction and collects dust in the air, and an air conditioner equipped with the dust collection device.
 従来、この種の集塵デバイスとして、空気の通過方向と交差する方向に互いに間隔を空けて配列された複数の捕集板と、捕集板間の隙間に差し込まれ、捕集板の表面に接触するように配置されたブラシとを備えたものがある(例えば特許文献1参照)。特許文献1では、捕集板を回転させてブラシと摩擦させることにより捕集板の表面に静電気を発生させ、捕集板間を通過する空気中に含まれる塵埃を静電的に捕集している。 Conventionally, as this kind of dust collection device, a plurality of collection plates arranged at intervals in the direction intersecting the air passage direction, and the gap between the collection plates are inserted into the surface of the collection plate. Some have a brush arranged so as to come into contact (see, for example, Patent Document 1). In Patent Document 1, static electricity is generated on the surface of the collecting plate by rotating the collecting plate and causing friction with the brush, and dust contained in the air passing between the collecting plates is electrostatically collected. ing.
特開昭61-227860号公報JP-A 61-227860
 特許文献1では、ブラシが捕集板間に差し込まれて配置されているが、捕集板に対するブラシの姿勢が明確にされていない。よって、ブラシの姿勢によっては、捕集板間の風路が狭められて通風抵抗が増大し、十分な集塵性能が得られない可能性があった。 In Patent Document 1, the brush is inserted between the collecting plates, but the posture of the brush with respect to the collecting plate is not clarified. Therefore, depending on the posture of the brush, the air path between the collecting plates is narrowed and the ventilation resistance is increased, and there is a possibility that sufficient dust collection performance cannot be obtained.
 本発明は、上記のような課題を解決するためになされたものであり、通風抵抗が小さく、集塵性能が高い集塵デバイスおよび集塵デバイスを搭載した空気調和機を提供することを目的とする。 The present invention has been made in order to solve the above-described problems, and an object thereof is to provide a dust collection device having a low ventilation resistance and a high dust collection performance and an air conditioner equipped with the dust collection device. To do.
 本発明に係る集塵デバイスは、空気が通過する風路内に空気の通過方向と交差する方向に間隔を空けて配列され、摩擦により帯電する複数の捕集板と、捕集板間の空気が通過する隙間に差し込まれて配置され、捕集板の表面を摩擦するとともに、捕集板で捕集した塵埃を払い落とす複数のブラシとを備え、ブラシは、空気の通過方向に沿った姿勢で捕集板間の隙間に差し込まれているものである。 A dust collecting device according to the present invention is arranged in a wind passage through which air passes and is arranged at intervals in a direction intersecting the air passing direction, and a plurality of collecting plates charged by friction, and air between the collecting plates And a plurality of brushes that rub against the surface of the collecting plate and wipe off dust collected by the collecting plate, and the brush is in a posture along the air passage direction. It is inserted into the gap between the collecting plates.
 本発明によれば、ブラシが空気の通過方向に沿った姿勢にあるため、捕集板間の風路の狭まりが抑制され、通風抵抗が小さく、集塵性能が高い集塵デバイスを実現できる。 According to the present invention, since the brush is in a posture along the air passing direction, the narrowing of the air path between the collecting plates is suppressed, the ventilation resistance is small, and a dust collecting device with high dust collecting performance can be realized.
本発明の実施の形態1に係る集塵デバイスを搭載した空気調和機の概略断面図である。It is a schematic sectional drawing of the air conditioner carrying the dust collection device which concerns on Embodiment 1 of this invention. 本発明の実施の形態1に係る集塵デバイスの斜視図である。1 is a perspective view of a dust collection device according to Embodiment 1 of the present invention. 図2のブラシの斜視図である。It is a perspective view of the brush of FIG. 本発明の実施の形態1に係る集塵デバイスを搭載した空気調和機の動作を説明するフローチャートである。It is a flowchart explaining operation | movement of the air conditioner carrying the dust collection device which concerns on Embodiment 1 of this invention. 本発明の実施の形態2に係る集塵デバイスの構成を示す斜視図である。It is a perspective view which shows the structure of the dust collection device which concerns on Embodiment 2 of this invention. 本発明の実施の形態2に係る集塵デバイスを備えた空気調和機の動作を説明するフローチャートである。It is a flowchart explaining operation | movement of the air conditioner provided with the dust collection device which concerns on Embodiment 2 of this invention. 本発明の実施の形態3に係る集塵デバイスの構成を示す斜視図である。It is a perspective view which shows the structure of the dust collection device which concerns on Embodiment 3 of this invention. 本発明の実施の形態3に係る集塵デバイスを備えた空気調和機の動作を説明するフローチャートである。It is a flowchart explaining operation | movement of the air conditioner provided with the dust collection device which concerns on Embodiment 3 of this invention. 本発明の実施の形態4に係る集塵デバイスの構成を示す斜視図である。It is a perspective view which shows the structure of the dust collection device which concerns on Embodiment 4 of this invention.
 以下、本発明に係る集塵デバイスの好適な実施の形態について図面を用いて説明する。また、各図において同一または相当する部分については、同一符号を付して説明する。 Hereinafter, preferred embodiments of the dust collection device according to the present invention will be described with reference to the drawings. In addition, the same or corresponding parts in each drawing will be described with the same reference numerals.
実施の形態1.
 図1から図4を参照して、実施の形態1に係る集塵デバイスおよび集塵デバイスを搭載した空気調和機について説明する。
Embodiment 1 FIG.
With reference to FIGS. 1-4, the air conditioner which mounts the dust collection device which concerns on Embodiment 1, and a dust collection device is demonstrated.
 図1は、本発明の実施の形態1に係る集塵デバイスを搭載した空気調和機の概略断面図である。なお、図1および後述の各図に図示された白抜き矢印は、空気の流れを示している。
 空気調和機は、集塵デバイス1と、熱交換換気装置10とを備えており、家屋の室内の下がり天井20内に収納されている。下がり天井20とは、図1に示すように天井の一部が下がっている領域を指す。室内美観の点から、図1のように下がり天井20内に空気調和機およびその他の空調機器をまとめて収納する家屋も多い。設置スペースとして下がり天井20を用いる場合、一般に室内に設置する場合と比較して、広い設置スペースを確保できる。
FIG. 1 is a schematic cross-sectional view of an air conditioner equipped with a dust collection device according to Embodiment 1 of the present invention. In addition, the white arrow shown in FIG. 1 and each figure mentioned later has shown the flow of air.
The air conditioner includes a dust collection device 1 and a heat exchange ventilator 10, and is housed in a descending ceiling 20 in a house. The falling ceiling 20 refers to a region where a part of the ceiling is lowered as shown in FIG. From the point of view of indoor aesthetics, there are many houses where air conditioners and other air-conditioning equipment are collectively stored in the ceiling 20 as shown in FIG. When the falling ceiling 20 is used as the installation space, a wide installation space can be ensured as compared with a case where the installation is generally indoors.
 図1において、室外の壁面には、室外給気口21と室外排気口22とが設けられている。また、室内の下がり天井20に室内給気口23と室内排気口24とが設けられている。そして、下がり天井20内には給気風路30と排気風路40とが形成されている。給気風路30は、室外空気を室外給気口21から下がり天井20内に取り入れて、室内給気口23から室内に送風する風路である。排気風路40は、室内空気を室内排気口24から下がり天井20内に取り入れて室外排気口22から室外に排気する風路である。 In FIG. 1, an outdoor air supply port 21 and an outdoor exhaust port 22 are provided on the outdoor wall surface. In addition, an indoor air supply port 23 and an indoor exhaust port 24 are provided on the indoor ceiling 20. A supply air passage 30 and an exhaust air passage 40 are formed in the falling ceiling 20. The air supply air passage 30 is an air passage that takes outdoor air from the outdoor air supply port 21 and takes it into the ceiling 20 and blows the air from the indoor air supply port 23 into the room. The exhaust air passage 40 is an air passage that takes in indoor air from the indoor air outlet 24 and takes it into the ceiling 20 and exhausts it from the outdoor air outlet 22 to the outside.
 そして、給気風路30には、上流側から順に、集塵デバイス1と熱交換換気装置10とが配置されている。また、排気風路40に、熱交換換気装置10が配置されている。給気風路30において、室外給気口21と室内給気口23とは、集塵デバイス1と熱交換換気装置10とを介してダクト31で接続されている。また、排気風路40において、室内排気口24と室外排気口22とは、熱交換換気装置10を介してダクト41で接続されている。 The dust collection device 1 and the heat exchange ventilator 10 are arranged in the supply air passage 30 in order from the upstream side. In addition, the heat exchange ventilator 10 is disposed in the exhaust air passage 40. In the air supply air passage 30, the outdoor air supply port 21 and the indoor air supply port 23 are connected by a duct 31 through the dust collection device 1 and the heat exchange ventilator 10. In the exhaust air passage 40, the indoor exhaust port 24 and the outdoor exhaust port 22 are connected by a duct 41 through the heat exchange ventilator 10.
 熱交換換気装置10は、換気機能と空調補助機能とを有する換気装置である。換気機能とは、室外空気を室内へ給気し、室内空気を室外に排気する機能である。この換気機能を実現する構成として、熱交換換気装置10は、給気風路30において室外から室内に向けて空気を送風するファン(図示せず)と、排気風路40において室内から室外に向けて空気を送風するファン(図示せず)とを有している。 The heat exchange ventilator 10 is a ventilator having a ventilation function and an air conditioning auxiliary function. The ventilation function is a function of supplying outdoor air to the room and exhausting the indoor air to the outside. As a configuration for realizing this ventilation function, the heat exchanging ventilator 10 includes a fan (not shown) that blows air from the outdoor side to the indoor side in the supply air passage 30 and the indoor side to the outdoor side in the exhaust air passage 40. And a fan (not shown) for blowing air.
 また、空調補助機能とは、排気する室内空気から熱を回収し、回収した熱を、給気する空気へ与えることで、エアコンなどの室内温度を調整する機器の空調動作を補助する機能である。空調補助機機能は、機器におけるエネルギー負担を軽減する機能であることから省エネ機能とも言える。この空調補助機能を実現する構成として、熱交換換気装置10は排気風路40を通過する空気と給気風路30を通過する空気とを熱交換する熱交換器(図示せず)を備えている。 The air conditioning auxiliary function is a function that assists the air conditioning operation of equipment that adjusts the indoor temperature such as an air conditioner by collecting heat from the indoor air to be exhausted and applying the collected heat to the air to be supplied. . The air conditioning auxiliary function can be said to be an energy saving function because it reduces the energy burden on the device. As a configuration for realizing this air conditioning auxiliary function, the heat exchange ventilator 10 includes a heat exchanger (not shown) that exchanges heat between the air passing through the exhaust air passage 40 and the air passing through the supply air passage 30. .
 集塵デバイス1は、室外給気口21から下がり天井20内に流入した室外空気中の塵埃を捕集するデバイスである。集塵デバイス1の詳細については改めて説明する。集塵デバイス1の上流側と下流側にはそれぞれ、空気の塵埃濃度をセンシングするパーティクルセンサ11aおよびパーティクルセンサ11bが設けられている。上流側のパーティクルセンサ11aは、室外空気中の塵埃濃度を検出し、下流側のパーティクルセンサ11bは、塵埃除去後の空気中の塵埃濃度を検出する。パーティクルセンサ11aおよびパーティクルセンサ11bのそれぞれの検出信号は後述の連携制御部25に出力される。 The dust collection device 1 is a device that collects dust in outdoor air that has fallen from the outdoor air supply port 21 and has flowed into the ceiling 20. Details of the dust collecting device 1 will be described again. A particle sensor 11a and a particle sensor 11b for sensing the dust concentration of air are provided on the upstream side and the downstream side of the dust collection device 1, respectively. The upstream particle sensor 11a detects the dust concentration in the outdoor air, and the downstream particle sensor 11b detects the dust concentration in the air after the dust is removed. The detection signals of the particle sensor 11a and the particle sensor 11b are output to the cooperation control unit 25 described later.
 空気調和機はさらに、集塵デバイス1と熱交換換気装置10との運転を連携させる連携制御部25を備えている。連携制御部25は、集塵デバイス1および熱交換換気装置10のそれぞれと電気的に接続されている。また、連携制御部25は、パーティクルセンサ11aおよびパーティクルセンサ11bからの検出信号に基づいて集塵デバイス1および熱交換換気装置10の運転を制御する。連携制御部25は、その機能を実現する回路デバイスのようなハードウェアで構成することもできるし、マイコンまたはCPUのような演算装置と、その上で実行されるソフトウェアとにより構成することもできる。 The air conditioner further includes a linkage control unit 25 that links the operation of the dust collection device 1 and the heat exchange ventilator 10. The cooperation control unit 25 is electrically connected to each of the dust collection device 1 and the heat exchange ventilator 10. Moreover, the cooperation control part 25 controls the operation | movement of the dust collection device 1 and the heat exchange ventilation apparatus 10 based on the detection signal from the particle sensor 11a and the particle sensor 11b. The cooperation control unit 25 can be configured by hardware such as a circuit device that realizes the function, or can be configured by an arithmetic device such as a microcomputer or a CPU and software executed thereon. .
 図2は、本発明の実施の形態1に係る集塵デバイスの斜視図である。図3は、図2のブラシの斜視図である。
 集塵デバイス1は、筐体15内に、回転駆動される複数の捕集板2と、複数のブラシ3と、ダストボックス4とが収納された構成を有する。筐体15は、吸入口13と、排出口14とを有し、吸入口13から吸入された空気が排出口14から排気される風路16が筐体15内に形成されている。集塵デバイス1は、図1に示したように給気風路30に設けられているため、室外給気口21から流入した室外空気が通過するようになっている。
FIG. 2 is a perspective view of the dust collection device according to Embodiment 1 of the present invention. FIG. 3 is a perspective view of the brush of FIG.
The dust collection device 1 has a configuration in which a plurality of collection plates 2 to be rotated, a plurality of brushes 3, and a dust box 4 are housed in a housing 15. The housing 15 has a suction port 13 and a discharge port 14, and an air passage 16 through which air sucked from the suction port 13 is exhausted from the discharge port 14 is formed in the housing 15. Since the dust collecting device 1 is provided in the air supply air passage 30 as shown in FIG. 1, the outdoor air flowing in from the outdoor air supply port 21 passes therethrough.
 捕集板2は、例えば厚さ1mm、例えば直径300mm、負の摩擦帯電傾向を有するPP(Poly Propylene)の円状のプラスチック板である。捕集板2は、筐体15における室外空気の通過方向と交差する方向に例えば3mmの間隔を開けて複数配列され、捕集板2の中央部を貫通する第1シャフト8によって結合されて全体が一体化されている。 The collection plate 2 is, for example, a circular plastic plate of PP (Poly Propylene) having a thickness of 1 mm, for example, a diameter of 300 mm, and having a negative triboelectric charge tendency. A plurality of the collecting plates 2 are arranged at intervals of, for example, 3 mm in a direction intersecting with the passage direction of the outdoor air in the housing 15, and are combined by the first shaft 8 penetrating the central portion of the collecting plate 2. Are integrated.
 ブラシ3は、捕集板2の表面を摩擦して捕集板2の表面に静電気を帯電させるとともに、捕集板2で捕集した塵埃を払い落とすものである。ブラシ3は、例えば厚さ1mmのアルミニウムの長方形状の支持板3aに、正の摩擦帯電傾向を有する例えばPA6(Polyamide6)繊維の不織布3bを貼り付けた構成を有する。支持板3aには、2つの取付穴3cが空けられており、各取付穴3cに第2シャフト9がそれぞれ挿入されて各ブラシ3が結合するとともに動かないように固定化されている。 The brush 3 rubs the surface of the collecting plate 2 to charge the surface of the collecting plate 2 with static electricity, and wipes off dust collected by the collecting plate 2. The brush 3 has a configuration in which, for example, a non-woven fabric 3b made of PA6 (Polyamide6) fiber having a positive triboelectric charging tendency is attached to a rectangular support plate 3a made of aluminum having a thickness of 1 mm, for example. Two mounting holes 3c are formed in the support plate 3a, and the second shaft 9 is inserted into each mounting hole 3c so that the brushes 3 are coupled and fixed so as not to move.
 ブラシ3は、不織布3bが捕集板2の表面に接触するように捕集板2間の隙間に差し込まれ、捕集板2の下流側に配置されている。また、ブラシ3は、筐体15内を通過する室外空気に対する通風抵抗が少なくなるように、室外空気の通過方向に沿った姿勢で捕集板2間に配置されている。この例では、ブラシ3は水平姿勢で配置されている。このようにブラシ3を配置することにより、通風抵抗の低減に効果的である。また、各ブラシ3はすべてアースと接続されている。 The brush 3 is inserted into the gap between the collecting plates 2 so that the nonwoven fabric 3b contacts the surface of the collecting plate 2, and is disposed on the downstream side of the collecting plate 2. Moreover, the brush 3 is arrange | positioned between the collection boards 2 with the attitude | position along the passage direction of outdoor air so that the ventilation resistance with respect to the outdoor air which passes the inside of the housing | casing 15 may decrease. In this example, the brush 3 is arranged in a horizontal posture. Arranging the brush 3 in this way is effective in reducing the ventilation resistance. Each brush 3 is all connected to ground.
 筐体15内において、ブラシ3の下方には、捕集板2に付着してブラシ3で除去された塵埃等の塊である凝集体17を回収するダストボックス4が配置されている。 In the housing 15, below the brush 3, a dust box 4 that collects an aggregate 17 that is a lump of dust or the like that adheres to the collecting plate 2 and is removed by the brush 3 is disposed.
 筐体15内にはさらに、捕集板2を挟んで対向するように第1バッフル材18および第2バッフル材19が配置されている。第1バッフル材18および第2バッフル材19は、筐体15内に流入した室外空気が捕集板2を通過するように整流するものである。第1バッフル材18は、筐体15の上面15aの内面側に配置され、捕集板2の外周面に沿う面形状を有する。第2バッフル材19は、筐体15の下面15bの内面側に配置され、平坦な面形状を有する。また、第2バッフル材19は、ダストボックス4へ空気が衝突することによるがたつき音を阻止するとともに、ダストボックス4内に回収した塵埃が、ダストボックス4内部への空気流入によって舞い上がるのを阻止する役割も担う。このため、第2バッフル材19の配置位置は、ダストボックス4の先端部4aと同等以上の高さであることが望ましい。 A first baffle material 18 and a second baffle material 19 are further arranged in the housing 15 so as to face each other with the collection plate 2 interposed therebetween. The first baffle material 18 and the second baffle material 19 rectify so that outdoor air that has flowed into the housing 15 passes through the collection plate 2. The first baffle material 18 is disposed on the inner surface side of the upper surface 15 a of the housing 15 and has a surface shape along the outer peripheral surface of the collection plate 2. The second baffle material 19 is disposed on the inner surface side of the lower surface 15b of the housing 15 and has a flat surface shape. Further, the second baffle material 19 serves to prevent rattling noise caused by air colliding with the dust box 4 and to prevent dust collected in the dust box 4 from rising due to the inflow of air into the dust box 4. Also bears. For this reason, it is desirable that the arrangement position of the second baffle material 19 is equal to or higher than the tip portion 4 a of the dust box 4.
 また、集塵デバイス1は、筐体15外にモーター6とモーター6の制御を行う駆動制御部7とを備える。モーター6は第1シャフト8にギアを介して連結されており、モーター6の回転により第1シャフト8が回転する。第1シャフト8が回転すると、第1シャフト8に固定された捕集板2も回転する。 Further, the dust collection device 1 includes a motor 6 and a drive control unit 7 that controls the motor 6 outside the casing 15. The motor 6 is connected to the first shaft 8 via a gear, and the first shaft 8 is rotated by the rotation of the motor 6. When the first shaft 8 rotates, the collecting plate 2 fixed to the first shaft 8 also rotates.
 次に、本発明の実施の形態1に係る集塵デバイス1の動作について説明する。
 集塵デバイス1を初めて或いは1ケ月以上の長期間停止した後、運転する場合、捕集板2の表面に静電気を帯電させるための摩擦帯電動作を行う。すなわち、集塵デバイス1の駆動制御部7からモーター6への命令により、捕集板2を回転させる。ここでは、捕集板2を1rpmの速さで20秒間、正回転(図2の矢印12方向の回転)させる。捕集板2が回転して捕集板2の表面がブラシ3と擦れることで、捕集板2の表面に負の静電気が発生する。捕集板2の回転が停止すると摩擦帯電が完了し、摩擦帯電動作が終了する。捕集板2の回転は、静電気が発生するように行えばよく、ここで示した回転速度および回転時間等は一例を示したに過ぎず、それらは実使用条件等に応じて適宜設定すれば良い。
Next, the operation of the dust collection device 1 according to Embodiment 1 of the present invention will be described.
When the dust collecting device 1 is operated for the first time or after being stopped for a long period of one month or longer, a frictional charging operation for charging static electricity on the surface of the collecting plate 2 is performed. That is, the collection plate 2 is rotated by a command from the drive control unit 7 of the dust collection device 1 to the motor 6. Here, the collection plate 2 is rotated forward (rotation in the direction of arrow 12 in FIG. 2) for 20 seconds at a speed of 1 rpm. When the collection plate 2 rotates and the surface of the collection plate 2 rubs against the brush 3, negative static electricity is generated on the surface of the collection plate 2. When the rotation of the collecting plate 2 is stopped, the frictional charging is completed, and the frictional charging operation is finished. The collection plate 2 may be rotated so that static electricity is generated, and the rotation speed and rotation time shown here are merely examples, and these may be set as appropriate according to actual use conditions and the like. good.
 そして、摩擦帯電動作後、室外空気が集塵デバイス1内に取り込まれると、室外空気は、第1バッフル材18および第2バッフル材19により整流されて捕集板2間の中心部を通過する。捕集板2間を室外空気が通過する際、室外空気中の塵埃5が、捕集板2の表面に発生した静電気によって捕集板2の表面に捕集される。 When the outdoor air is taken into the dust collection device 1 after the friction charging operation, the outdoor air is rectified by the first baffle material 18 and the second baffle material 19 and passes through the central portion between the collection plates 2. . When outdoor air passes between the collection plates 2, dust 5 in the outdoor air is collected on the surface of the collection plate 2 by static electricity generated on the surface of the collection plate 2.
 ここで、ブラシ3は空気の通過方向に沿った姿勢で、例えば空気の通過方向に平行な姿勢で捕集板2間に配置されているため、捕集板2間を通過する室外空気の流れを大きく阻害せず、通風抵抗が小さい。よって、高い集塵性能を得ることができる。 Here, since the brush 3 is disposed between the collection plates 2 in a posture along the air passage direction, for example, in a posture parallel to the air passage direction, the flow of outdoor air passing between the collection plates 2 Ventilation resistance is small. Therefore, high dust collection performance can be obtained.
 また、集塵デバイス1の動作として、捕集板2の自動表面清掃および自動再帯電動作(以下、清掃兼帯電動作という)がある。清掃兼帯電動作では、まず、前述した初期の摩擦帯電動作と同様、集塵デバイス1の駆動制御部7からモーター6への命令により、捕集板2を1rpmの速さで20秒間、正回転させる。捕集板2が回転して捕集板2の表面がブラシ3と擦れることで、捕集板2の表面に付着した塵埃がブラシ3により払い落とされるとともに、捕集板2が摩擦帯電する。つまり、捕集板2の回転により、付着した塵埃の払い落としと捕集板2の摩擦帯電との両方が行われる。なお、ブラシ3の下部には塵埃の一部が凝集体17となって付着し、凝集体17が一定以上の大きさになると、重力で落下し、ブラシ3の下部に備えられたダストボックス4に回収される。 Also, as the operation of the dust collecting device 1, there are automatic surface cleaning and automatic recharging operation (hereinafter referred to as cleaning and charging operation) of the collecting plate 2. In the cleaning and charging operation, first, as in the initial friction charging operation described above, the collection plate 2 is rotated forward at a speed of 1 rpm for 20 seconds in accordance with a command from the drive control unit 7 of the dust collection device 1 to the motor 6. Let As the collecting plate 2 rotates and the surface of the collecting plate 2 rubs against the brush 3, dust attached to the surface of the collecting plate 2 is removed by the brush 3, and the collecting plate 2 is frictionally charged. That is, both the dust that has adhered and the frictional charging of the collecting plate 2 are performed by the rotation of the collecting plate 2. In addition, a part of the dust adheres to the lower part of the brush 3 as an aggregate 17, and when the aggregate 17 becomes a certain size or more, it falls down due to gravity, and enters the dust box 4 provided at the lower part of the brush 3. Collected.
 清掃兼帯電動作ではさらに、捕集板2とブラシ3との間に詰まった凝集体17を除去するため、捕集板2を1rpmの速さで逆方向に半回転(以下、逆半回転という)させる。捕集板2の逆半回転により、捕集板2とブラシ3との間に詰まった凝集体17に下向き方向の摩擦力がかかり、凝集体17が落下してダストボックス4に回収される。 Further, in the cleaning and charging operation, in order to remove the aggregate 17 clogged between the collecting plate 2 and the brush 3, the collecting plate 2 is rotated halfway in the reverse direction at a speed of 1 rpm (hereinafter referred to as reverse half-rotation). ) Due to the reverse half rotation of the collection plate 2, a downward frictional force is applied to the aggregate 17 clogged between the collection plate 2 and the brush 3, and the aggregate 17 falls and is collected in the dust box 4.
 以上の清掃兼帯電動作における捕集板2の回転速度および回転時間等は、一例を示したに過ぎず、それらは実使用条件等に応じて適宜設定すれば良い。 The rotation speed and rotation time of the collection plate 2 in the above cleaning and charging operation are merely examples, and these may be set as appropriate according to actual use conditions.
 図4は、本発明の実施の形態1に係る集塵デバイスを搭載した空気調和機の動作を説明するフローチャートである。以下、図4を参照して空気調和機の動作について説明する。
 連携制御部25は、集塵デバイス1の上述の初期の摩擦帯電動作が必要な場合(ステップS1)、熱交換換気装置10のファン(図示せず)を停止させた状態で、駆動制御部7に命令して、上述した初期の摩擦帯電動作を行わせる(ステップS2)。そして、初期の摩擦帯電動作が終了すると、換気を開始する。つまり、連携制御部25は、熱交換換気装置10のファン(図示せず)を運転させる(ステップS3)。これにより、室外から取り込まれた室外空気が集塵デバイス1を通過して室外空気中の塵埃が除去される。塵埃が除去された空気は、熱交換換気装置10に供給される。熱交換換気装置10に供給された室外空気は、室内排気口24を介して熱交換換気装置10に流入した室内空気と熱交換して熱回収し、室内給気口23から室内に供給される。
FIG. 4 is a flowchart for explaining the operation of the air conditioner equipped with the dust collection device according to Embodiment 1 of the present invention. Hereinafter, the operation of the air conditioner will be described with reference to FIG.
When the above-described initial frictional charging operation of the dust collection device 1 is necessary (step S1), the cooperation control unit 25 stops the fan (not shown) of the heat exchange ventilator 10 and stops the drive control unit 7. To perform the initial friction charging operation described above (step S2). When the initial frictional charging operation is completed, ventilation is started. That is, the cooperation control part 25 operates the fan (not shown) of the heat exchange ventilation apparatus 10 (step S3). Thereby, the outdoor air taken in from the outdoor passes through the dust collecting device 1 and the dust in the outdoor air is removed. The air from which the dust has been removed is supplied to the heat exchange ventilator 10. The outdoor air supplied to the heat exchanging ventilator 10 exchanges heat with the indoor air flowing into the heat exchanging ventilator 10 through the indoor exhaust port 24 to recover heat, and is supplied indoors from the indoor air supply port 23. .
 連携制御部25は、集塵デバイス1に配置されたパーティクルセンサ11aおよびパーティクルセンサ11bのそれぞれからの検出信号に基づいて、集塵デバイス1の集塵性能の低下をチェックしている(ステップS4)。そして、連携制御部25は、各検出信号に基づいて集塵デバイス1の集塵性能の低下を検知すると、熱交換換気装置10のファン(図示せず)を停止させる(ステップS5)。このように、空気の流れを停止した状態で、集塵デバイス1に清掃兼帯電動作を行わせる(ステップS6)。清掃兼帯電動作により、捕集板2の集塵性能が復活すると、再び捕集板2で塵埃の捕集が行われる。以上のステップS3~ステップS6の動作が、空気調和機の運転が停止されるまで繰り返される。 The cooperation control unit 25 checks a decrease in the dust collection performance of the dust collection device 1 based on detection signals from the particle sensor 11a and the particle sensor 11b arranged in the dust collection device 1 (step S4). . And the cooperation control part 25 will stop the fan (not shown) of the heat exchange ventilation apparatus 10, if the fall of the dust collection performance of the dust collection device 1 is detected based on each detection signal (step S5). In this way, the dust collection device 1 is caused to perform the cleaning and charging operation with the air flow stopped (step S6). When the dust collecting performance of the collecting plate 2 is restored by the cleaning and charging operation, the collecting plate 2 collects dust again. The operations in steps S3 to S6 are repeated until the operation of the air conditioner is stopped.
 なお、パーティクルセンサ11aおよびパーティクルセンサ11bからの検出信号に基づく集塵デバイス1の集塵性能の低下の検知は、例えば、以下のようにすればよい。集塵デバイス1の通過前後の塵埃濃度の差が、予め設定された濃度以下となった場合、集塵デバイス1の集塵性能の低下と判断すればよい。 In addition, what is necessary is just to perform the detection of the fall of the dust collection performance of the dust collection device 1 based on the detection signal from the particle sensor 11a and the particle sensor 11b as follows, for example. What is necessary is just to judge that the dust collection performance of the dust collection device 1 falls when the difference of the dust density before and behind passage of the dust collection device 1 becomes below a preset density.
 以上のように、実施の形態1によれば、集塵デバイス1のブラシ3が空気の通過方向に沿った姿勢で捕集板2間に差し込まれている。これにより、通風抵抗が小さく、集塵性能が高い集塵デバイス1を実現できる。なお、「空気の通過方向に沿った姿勢」とは、各捕集板2の配列方向を軸とした軸回りの回転角度であって、空気の通過方向を0°としたとき-45°から+45°の角度範囲内とした姿勢が該当する。この角度範囲内であれば、十分に通風抵抗の低下に効果があり、集塵性能が高い集塵デバイス1を実現できる。なお、図2にはブラシ3の姿勢が回転角度0°の例を示している。 As described above, according to the first embodiment, the brush 3 of the dust collection device 1 is inserted between the collection plates 2 in a posture along the air passage direction. Thereby, the dust collection device 1 with low ventilation resistance and high dust collection performance is realizable. The “posture along the air passage direction” is a rotation angle about the axis about the arrangement direction of the collecting plates 2, and from −45 ° when the air passage direction is 0 °. A posture within an angle range of + 45 ° is applicable. If it is in this angle range, it is effective in the fall of ventilation resistance enough, and the dust collection device 1 with high dust collection performance is realizable. FIG. 2 shows an example in which the posture of the brush 3 is a rotation angle of 0 °.
 また、捕集板2を挟んで対向して第1バッフル材18および第2バッフル材19を配置し、風路16内の空気が捕集板2の中心部を流れるように整流するようにしたので、集塵性能が高い集塵デバイス1を実現できる。なお、第1バッフル材18および第2バッフル材19の形状は、空気が捕集板2の中心部を流れるよう整流されればよく、図2に示す形状に限定されない。 Further, the first baffle material 18 and the second baffle material 19 are arranged opposite to each other with the collection plate 2 interposed therebetween, and the air in the air passage 16 is rectified so as to flow through the central portion of the collection plate 2. Therefore, the dust collection device 1 having high dust collection performance can be realized. In addition, the shape of the 1st baffle material 18 and the 2nd baffle material 19 should just rectify | straighten so that air may flow through the center part of the collection board 2, and is not limited to the shape shown in FIG.
 なお、上記実施の形態1では、捕集板2を負に帯電する例で説明したが、捕集板2の繊維をPA6とするか、捕集板2の摩擦体の材料に負帯電傾向の強いPTFEを用いるなどして、捕集板2を正に帯電してもよい。 In the first embodiment, an example in which the collecting plate 2 is negatively charged has been described. However, the fiber of the collecting plate 2 is PA6 or the friction body material of the collecting plate 2 has a negative charge tendency. The collection plate 2 may be positively charged by using strong PTFE.
 また、実施の形態1において、ブラシ3の繊維がPA6繊維である例を示したが、PAN(Polyacrylonitrile)繊維などを用いてもよい。ブラシ3の帯電飽和を抑制するため、摩擦体の導電性は高い方が好ましく、前記材料に炭素を付与した材料を用いる等して導電性を付与してもよい。またブラシ3は不織布状以外にも、はけ状、スポンジ状または板状等であってもよい。 Further, in Embodiment 1, the example in which the fibers of the brush 3 are PA6 fibers has been shown, but PAN (Polyacrylonitrile) fibers or the like may be used. In order to suppress charging saturation of the brush 3, it is preferable that the friction body has high conductivity, and conductivity may be imparted by using a material to which carbon is imparted to the material. Further, the brush 3 may have a brush shape, a sponge shape, a plate shape, or the like other than the non-woven fabric shape.
 また実施の形態1において、ブラシ3は捕集板2の下流側から上流側に向け捕集板2の間隔に差し込まれている構成を示したが、捕集板2の上流側から下流側に向け捕集板2の間隔に差し込まれた構成としてもよい。この構成の場合、ダストボックス4も同様にブラシ3の下方に配置すればよい。 Moreover, in Embodiment 1, although the brush 3 showed the structure inserted in the space | interval of the collection board 2 toward the upstream from the downstream of the collection board 2, it showed from the upstream of the collection board 2 to the downstream. It is good also as a structure inserted in the space | interval of the direction collection board 2. FIG. In the case of this configuration, the dust box 4 may be similarly disposed below the brush 3.
実施の形態2.
 上記実施の形態1では、集塵デバイス1の清掃兼帯電を行うタイミングを、パーティクルセンサの検出信号に基づいて制御していたが、実施の形態2ではタイマーで制御する。実施の形態2に係る集塵デバイス1は、基本的には実施の形態1に係る集塵デバイス1と同様の構成だが、タイマーを備えている点で実施の形態1と異なる。以下、実施の形態2が実施の形態1と異なる点を中心に説明するものとし、実施の形態2で説明されていない構成は実施の形態1と同様である。
Embodiment 2. FIG.
In the first embodiment, the timing for cleaning and charging the dust collection device 1 is controlled based on the detection signal of the particle sensor. However, in the second embodiment, the timing is controlled by a timer. The dust collection device 1 according to the second embodiment is basically configured in the same manner as the dust collection device 1 according to the first embodiment, but differs from the first embodiment in that a timer is provided. Hereinafter, the second embodiment will be described mainly with respect to differences from the first embodiment, and the configuration that is not described in the second embodiment is the same as that of the first embodiment.
 図5は、本発明の実施の形態2に係る集塵デバイスの構成を示す斜視図である。
 図5に示すように、本実施の形態2の集塵デバイス1は、タイマー50を備えている。タイマー50は、筐体15の外部に設けられ、モーター6および駆動制御部7と接続されている。タイマー50は、カウントを開始してから予め設定した設定時間が経過すると、駆動制御部7に信号を出力するものである。
FIG. 5 is a perspective view showing the configuration of the dust collection device according to Embodiment 2 of the present invention.
As shown in FIG. 5, the dust collection device 1 according to the second embodiment includes a timer 50. The timer 50 is provided outside the housing 15 and is connected to the motor 6 and the drive control unit 7. The timer 50 outputs a signal to the drive control unit 7 when a preset set time has elapsed since the start of counting.
 図6は、本発明の実施の形態2に係る集塵デバイスを備えた空気調和機の動作を説明するフローチャートである。以下、図6を参照して空気調和機の動作について説明する。なお、図4に示した実施の形態1と同様の処理については同一のステップ番号を示している。以下、実施の形態1と異なる動作を中心に説明する。 FIG. 6 is a flowchart for explaining the operation of the air conditioner including the dust collection device according to Embodiment 2 of the present invention. Hereinafter, the operation of the air conditioner will be described with reference to FIG. In addition, the same step number is shown about the process similar to Embodiment 1 shown in FIG. Hereinafter, the operation different from the first embodiment will be mainly described.
 実施の形態2において、タイマー50は初期の摩擦帯電動作の直後からカウントを開始する(ステップS11)。カウント開始から、予め設定された設定時間(ここでは例えば24時間)が経過するまでの間は、熱交換換気装置10のファンを運転して換気を続ける(ステップS12、ステップS3)。そして、カウント開始から24時間が経過すると(ステップS12)、タイマー50から信号が出力され、その信号を駆動制御部7が受信すると、駆動制御部7は熱交換換気装置10のファンを停止させる(ステップS5)。その後、駆動制御部7は、モーター6を駆動して清掃兼帯電を行わせる(ステップS6)。そして、ステップS11に戻り、改めてタイマー50はカウントを開始する。これにより、空気調和機の運転が停止されるまで24時間毎に清掃兼帯電動作が繰り返される。 In the second embodiment, the timer 50 starts counting immediately after the initial frictional charging operation (step S11). From the start of counting until a preset time (for example, 24 hours in this case) elapses, the fan of the heat exchange ventilator 10 is operated to continue ventilation (steps S12 and S3). Then, when 24 hours have elapsed from the start of counting (step S12), a signal is output from the timer 50, and when the drive control unit 7 receives the signal, the drive control unit 7 stops the fan of the heat exchange ventilator 10 ( Step S5). Thereafter, the drive control unit 7 drives the motor 6 to perform cleaning and charging (step S6). Then, the process returns to step S11, and the timer 50 starts counting again. Accordingly, the cleaning and charging operation is repeated every 24 hours until the operation of the air conditioner is stopped.
 以上のように、本実施の形態2によれば実施の形態1と同様の効果が得られるとともに、以下の効果が得られる。すなわち、清掃兼帯電を行うタイミングを、タイマー50で制御するため、実施の形態1のようにパーティクルセンサなど高価な機器が不要である。よって、長期にわたって性能を持続できる集塵デバイス1を安価に実現できる。 As described above, according to the second embodiment, the same effects as those of the first embodiment can be obtained, and the following effects can be obtained. That is, since the timing for cleaning and charging is controlled by the timer 50, expensive equipment such as a particle sensor is not required as in the first embodiment. Therefore, the dust collection device 1 that can maintain the performance for a long time can be realized at low cost.
 なお、本実施の形態2では、タイマー50の設定時間を24時間としたが、設定時間は、使用する外気環境によって適宜決定してよい。外気の塵埃濃度が高い場合は24時間より短く、外気の塵埃濃度が低い場合は24時間より長い間隔としてもよい。 In the second embodiment, the set time of the timer 50 is set to 24 hours. However, the set time may be appropriately determined according to the outside air environment to be used. If the outside air dust concentration is high, the interval may be shorter than 24 hours, and if the outside air dust concentration is low, the interval may be longer than 24 hours.
実施の形態3.
 実施の形態3は、常にモーター音が静かな集塵デバイス1に関する。実施の形態3に係る集塵デバイス1は、基本的には実施の形態1に係る集塵デバイス1と同様の構成だが、負荷センサを備えている点で実施の形態1と異なる。以下、実施の形態3が実施の形態1と異なる点を中心に説明するものとし、実施の形態3で説明されていない構成は実施の形態1と同様である。
Embodiment 3 FIG.
The third embodiment relates to a dust collection device 1 in which the motor sound is always quiet. The dust collection device 1 according to the third embodiment is basically the same configuration as the dust collection device 1 according to the first embodiment, but differs from the first embodiment in that a load sensor is provided. In the following, the third embodiment will be described with a focus on differences from the first embodiment, and configurations not described in the third embodiment are the same as those in the first embodiment.
 図7は、本発明の実施の形態3に係る集塵デバイスの構成を示す斜視図である。
 図7に示すように、本実施の形態3の集塵デバイス1は、モーター6の負荷を測定する負荷センサ51を備えている。負荷センサ51は、モーター6に流れる電流を測定する電流測定素子で構成されている。負荷センサ51は筐体15の外部に備えられ、モーター6および駆動制御部7と接続されている。なお、モーター6の負荷を測定する負荷センサ51として、ここでは電流測定素子を用いるとしたが、モーター6のトルクを検出するトルクセンサを用いてもよい。
FIG. 7 is a perspective view showing the configuration of the dust collection device according to Embodiment 3 of the present invention.
As shown in FIG. 7, the dust collection device 1 of Embodiment 3 includes a load sensor 51 that measures the load of the motor 6. The load sensor 51 is composed of a current measuring element that measures the current flowing through the motor 6. The load sensor 51 is provided outside the housing 15 and is connected to the motor 6 and the drive control unit 7. Although the current measuring element is used here as the load sensor 51 that measures the load of the motor 6, a torque sensor that detects the torque of the motor 6 may be used.
 図8は、本発明の実施の形態3に係る集塵デバイスを備えた空気調和機の動作を説明するフローチャートである。以下、図8を参照して空気調和機の動作について説明する。なお、図4に示した実施の形態1と同様の処理については同一のステップ番号を示している。以下、実施の形態1と異なる動作を中心に説明する。 FIG. 8 is a flowchart illustrating the operation of the air conditioner including the dust collection device according to Embodiment 3 of the present invention. Hereinafter, the operation of the air conditioner will be described with reference to FIG. In addition, the same step number is shown about the process similar to Embodiment 1 shown in FIG. Hereinafter, the operation different from the first embodiment will be mainly described.
 集塵デバイス1の繰り返しの使用により、自動表面清掃を行っていても捕集板2とブラシ3との間には、僅かながら凝集体17が詰まっていく。捕集板2とブラシ3との間に凝集体17が詰まると、凝集体17が捕集板2の回転時の抵抗となり、モーター6の電流値が徐々に増大し、モーター音が増大する。 Due to repeated use of the dust collecting device 1, the agglomerates 17 are slightly clogged between the collecting plate 2 and the brush 3 even when automatic surface cleaning is performed. When the aggregate 17 is clogged between the collecting plate 2 and the brush 3, the aggregate 17 becomes resistance during rotation of the collecting plate 2, the current value of the motor 6 gradually increases, and the motor sound increases.
 負荷センサ51は、モーター6の負荷を測定しており、測定負荷が予め設定された設定負荷以上となると(ステップS21)、駆動制御部7は、凝集体17の詰まりを解消する動作を捕集板2に行わせる(ステップS22)。具体的には、負荷センサ51は、モーター6に流れる電流値を測定しており、その測定値が、初期と比べて例えば1.2倍以上に増加した場合、駆動制御部7は、凝集体17の詰まりを解消する動作を行う。 The load sensor 51 measures the load of the motor 6, and when the measured load is equal to or higher than a preset set load (step S <b> 21), the drive control unit 7 collects an operation for eliminating the clogging of the aggregate 17. The board 2 is made to perform (step S22). Specifically, the load sensor 51 measures the value of the current flowing through the motor 6, and when the measured value increases by, for example, 1.2 times or more compared to the initial value, the drive control unit 7 The operation of eliminating the clogging 17 is performed.
 凝集体17の詰まりを解消する動作として、駆動制御部7は、捕集板2を逆半回転させ、捕集板2とブラシ3との間に詰まった凝集体17を落とし、その後、捕集板2を4分の1、正回転させる動作を行う。駆動制御部7は、詰まりが解消するまで凝集体17の詰まりを解消する動作を繰り返す(ステップS22、ステップS23)。具体的には、負荷センサ51で測定された電流値が初期と同等の値に低下するまで、捕集板2の逆半回転と、4分の1正回転とを交互に繰り返し行う。 As an operation for eliminating the clogging of the aggregate 17, the drive control unit 7 rotates the collection plate 2 in the reverse half, drops the clogged aggregate 17 between the collection plate 2 and the brush 3, and then collects the collection plate 2. The plate 2 is rotated forward by a quarter. The drive control unit 7 repeats the operation of eliminating the clogging of the aggregates 17 until the clogging is eliminated (Steps S22 and S23). Specifically, the reverse half rotation and the quarter forward rotation of the collection plate 2 are alternately repeated until the current value measured by the load sensor 51 decreases to a value equivalent to the initial value.
 そして、凝集体17の詰まりが解消すると、ステップS3に戻り、連携制御部25は熱交換換気装置10のファンを運転させ、再び換気を開始する。 When the clogging of the aggregates 17 is resolved, the process returns to step S3, and the cooperation control unit 25 operates the fan of the heat exchange ventilator 10 and starts ventilation again.
 以上のように、本実施の形態3によれば実施の形態1と同様の効果が得られるとともに、以下の効果が得られる。すなわち、負荷センサ51の測定負荷に基づいて凝集体17の詰まりを検知した場合、凝集体17の詰まりを解消する動作を捕集板2に行わせ、凝集体17の詰まりを解消する。これにより、常にモーター音が静かな集塵デバイス1を実現できる。 As described above, according to the third embodiment, the same effects as in the first embodiment can be obtained, and the following effects can be obtained. That is, when clogging of the aggregates 17 is detected based on the measurement load of the load sensor 51, the collecting plate 2 is caused to perform an operation for eliminating the clogging of the aggregates 17 and the clogging of the aggregates 17 is eliminated. Thereby, it is possible to realize the dust collection device 1 in which the motor sound is always quiet.
 なお、本実施の形態3では、凝集体17の詰まりを解消する動作を始めるトリガーとして、モーター6の電流値が初期と比べて1.2倍以上に増加した場合を挙げたが、これに限られたものではない。トリガーとする電流値の閾値は、用いるモーターの特性に応じて適宜決定してよい。 In the third embodiment, the case where the current value of the motor 6 is increased by 1.2 times or more as compared with the initial value is given as a trigger for starting the operation of eliminating the clogging of the aggregate 17. It is not what was given. The threshold value of the current value used as a trigger may be appropriately determined according to the characteristics of the motor used.
 また、凝集体17の詰まりを解消する動作として、捕集板2の逆半回転と、4分の1正回転とを交互に繰り返す例を示したが、これらの回転量はあくまでも一例であって、逆方向への回転と正方向への回転が交互に繰り返されればよい。また、凝集体17の詰まりを解消する動作として、他に例えば、モーター6の電流値が閾値を下回るまで、捕集板2に逆回転駆動を与え続ける動作であってもよい。凝集体17の詰まりを解消する動作は、要するに少なくとも清掃兼帯電の際とは異なる動作であればよい。 Moreover, although the example which repeats the reverse half rotation of the collection board 2 and a quarter forward rotation alternately was shown as operation | movement which eliminates clogging of the aggregate 17, these rotation amounts are an example to the last. Rotation in the reverse direction and rotation in the forward direction may be repeated alternately. In addition, as an operation for eliminating the clogging of the aggregate 17, for example, an operation of continuously applying the reverse rotation drive to the collection plate 2 until the current value of the motor 6 falls below a threshold value may be used. The operation for eliminating the clogging of the aggregate 17 may be any operation different from at least the cleaning and charging operation.
実施の形態4.
 実施の形態4に係る集塵デバイス1は、基本的には実施の形態1に係る集塵デバイス1と同様の構成を備えるが、エアフィルタを備える点で異なる。以下、実施の形態4が実施の形態1と異なる点を中心に説明するものとし、実施の形態4で説明されていない構成は実施の形態1と同様である。
Embodiment 4 FIG.
The dust collection device 1 according to the fourth embodiment basically has the same configuration as the dust collection device 1 according to the first embodiment, but differs in that an air filter is provided. In the following, the fourth embodiment will be described mainly with respect to differences from the first embodiment, and configurations not described in the fourth embodiment are the same as those in the first embodiment.
 図9は、本発明の実施の形態4に係る集塵デバイスの構成を示す斜視図である。図9に示すように、本実施の形態4の集塵デバイス1は、筐体15の下流側に、塵埃を捕集するエアフィルタ52を備えている。 FIG. 9 is a perspective view showing the configuration of the dust collection device according to Embodiment 4 of the present invention. As shown in FIG. 9, the dust collection device 1 of the fourth embodiment includes an air filter 52 that collects dust on the downstream side of the housing 15.
 エアフィルタ52として、ここではPPのメルトブローン帯電不織布をプリーツ形状に成型したHEPAフィルタを用いている。HEPAフィルタは、繊維密度が高く、高い塵埃捕集率を有している。 Here, as the air filter 52, a HEPA filter obtained by molding a PP meltblown charged non-woven fabric into a pleated shape is used. The HEPA filter has a high fiber density and a high dust collection rate.
 このように筐体15の下流側にエアフィルタ52を備えることで、捕集板2で空気中の塵埃等が除去された空気を、さらに清浄にすることができ、高い集塵性能を得ることができる。 By providing the air filter 52 on the downstream side of the housing 15 in this way, the air from which dust in the air has been removed by the collection plate 2 can be further purified, and high dust collection performance can be obtained. Can do.
 以上のように、実施の形態4によれば実施の形態1と同様の効果が得られるとともに、以下の効果が得られる。すなわち、集塵デバイス1で空気中の塵埃等が除去された空気を、エアフィルタ52でさらに清浄化することができ、高い集塵性能を得ることができる。 As described above, according to the fourth embodiment, the same effects as those of the first embodiment can be obtained, and the following effects can be obtained. That is, the air from which dust or the like in the air has been removed by the dust collection device 1 can be further purified by the air filter 52, and high dust collection performance can be obtained.
 なお、エアフィルタ52として用いるHEPAフィルタは、繊維密度が高く、捕集した塵埃により比較的早く目詰まりし、圧力損失が増大するため、数ヶ月毎のメンテナンス(フィルタ交換)が推奨されている。本実施の形態4の集塵デバイス1は、見方を変えれば、HEPAフィルタの上流に捕集板2を備えた構成である。このため、HEPAフィルタの上流で塵埃を除去することで、HEPAフィルタへの塵埃負荷を低減できる。これによりHEPAフィルタの目詰まりによる圧力損失増加が緩やかとなる。このため、HEPAフィルタのメンテナンス期間を向上でき、高い集塵性能かつロングライフな集塵を両立できる。 In addition, since the HEPA filter used as the air filter 52 has a high fiber density and is clogged relatively quickly due to collected dust and pressure loss increases, maintenance (filter replacement) every several months is recommended. In other words, the dust collection device 1 according to the fourth embodiment is configured to include the collection plate 2 upstream of the HEPA filter. For this reason, the dust load to the HEPA filter can be reduced by removing the dust upstream of the HEPA filter. As a result, the increase in pressure loss due to clogging of the HEPA filter is moderated. For this reason, the maintenance period of the HEPA filter can be improved, and high dust collection performance and long life dust collection can be achieved.
 以上、上記各実施の形態1~4においてそれぞれ別の実施の形態として説明したが、各実施の形態の特徴的な構成を適宜組み合わせて集塵デバイスを構成してもよい。例えば、実施の形態2と実施の形態3とを組み合わせ、図4の構成にさらに負荷センサ51を加えた構成としてもよい。また、例えば実施の形態2と実施の形態4とを組み合わせ、図4の構成にさらにエアフィルタ52を加えた構成としてもよい。 As described above, the respective embodiments 1 to 4 have been described as different embodiments. However, the dust collection device may be configured by appropriately combining the characteristic configurations of the embodiments. For example, the second embodiment and the third embodiment may be combined, and the load sensor 51 may be further added to the configuration of FIG. Further, for example, the second embodiment and the fourth embodiment may be combined, and a configuration in which an air filter 52 is further added to the configuration of FIG.
 1 集塵デバイス、2 捕集板、3 ブラシ、3a 支持板、3b 不織布、3c 取付穴、4 ダストボックス、4a 先端部、5 塵埃、6 モーター、7 駆動制御部、8 第1シャフト、9 第2シャフト、10 熱交換換気装置、11a パーティクルセンサ、11b パーティクルセンサ、12 矢印、13 吸入口、14 排出口、15 筐体、15a 上面、15b 下面、16 風路、17 凝集体、18 第1バッフル材、19 第2バッフル材、20 天井、21 室外給気口、22 室外排気口、23 室内排気口、24 室内給気口、25 連携制御部、30 給気風路、31 ダクト、40 排気風路、41 ダクト、50 タイマー、51 負荷センサ、52 エアフィルタ。 1 dust collecting device, 2 collecting plate, 3 brush, 3a support plate, 3b non-woven fabric, 3c mounting hole, 4 dust box, 4a tip, 5 dust, 6 motor, 7 drive control unit, 8 1st shaft, 9 2nd Shaft, 10 Heat exchange ventilator, 11a particle sensor, 11b particle sensor, 12 arrow, 13 inlet, 14 outlet, 15 housing, 15a upper surface, 15b lower surface, 16 air passages, 17 aggregate, 18 first baffle material , 19 2nd baffle material, 20 ceiling, 21 outdoor air inlet, 22 outdoor air outlet, 23 indoor air outlet, 24 indoor air inlet, 25 linkage control unit, 30 air supply air passage, 31 duct, 40 exhaust air passage, 41 duct, 50 timer, 51 load sensor, 52 air filter.

Claims (10)

  1.  空気が通過する風路内に前記空気の通過方向と交差する方向に間隔を空けて配列され、摩擦により帯電する複数の捕集板と、
     前記捕集板間の前記空気が通過する隙間に差し込まれて配置され、前記捕集板の表面を摩擦するとともに、前記捕集板で捕集した塵埃を払い落とす複数のブラシとを備え、
     前記ブラシは、前記空気の通過方向に沿った姿勢で前記捕集板間の前記隙間に差し込まれている集塵デバイス。
    A plurality of collecting plates arranged at intervals in a direction intersecting the air passage direction in an air passage through which air passes, and charged by friction;
    A plurality of brushes that are inserted and arranged in a gap through which the air passes between the collecting plates, rub against the surface of the collecting plates, and remove dust collected by the collecting plates;
    The dust collecting device, wherein the brush is inserted into the gap between the collecting plates in a posture along the air passing direction.
  2.  前記ブラシは、前記捕集板の配列方向を軸とした軸回りの回転角度であって、空気の通過方向を0°としたとき-45°から+45°の角度範囲内の姿勢で配置されている請求項1記載の集塵デバイス。 The brush has a rotational angle about an axis about the arrangement direction of the collecting plates, and is arranged in an attitude within an angle range of −45 ° to + 45 ° when the air passage direction is 0 °. The dust collection device according to claim 1.
  3.  前記捕集板を挟んで対向するように配置され、前記風路内の空気が前記捕集板を通過するように整流する第1バッフル材および第2バッフル材を備えた請求項1または請求項2に記載の集塵デバイス。 The 1st baffle material and 2nd baffle material which are arrange | positioned so that it may oppose on both sides of the said collection board, and rectify | straighten so that the air in the said air path may pass through the said collection board. 2. The dust collecting device according to 2.
  4.  前記捕集板の下流に、エアフィルタを備える請求項1~請求項3のいずれか一項に記載の集塵デバイス。 The dust collection device according to any one of claims 1 to 3, further comprising an air filter downstream of the collection plate.
  5.  前記捕集板を回転させて前記捕集板と前記ブラシとの間で摩擦を生じさせるモーターと、
     前記モーターを制御して前記捕集板を回転させる駆動制御部とを備え、
     前記駆動制御部は、前記捕集板を回転させ、この回転により前記捕集板を摩擦帯電させて空気中の塵埃の捕集を行わせる請求項1~請求項4のいずれか一項に記載の集塵デバイス。
    A motor that rotates the collecting plate to cause friction between the collecting plate and the brush;
    A drive control unit that controls the motor and rotates the collection plate;
    5. The drive control unit according to claim 1, wherein the drive control unit rotates the collection plate, and frictionally charges the collection plate by the rotation to collect dust in the air. Dust collection device.
  6.  前記駆動制御部は、前記捕集板を回転させ、前記ブラシとの摩擦により前記捕集板に付着した塵埃を除去するとともに前記捕集板の表面を帯電させ、その後、前記捕集板を逆回転させ、前記捕集板間の隙間の塵埃を除去する、清掃兼帯電動作を行う請求項5記載の集塵デバイス。 The drive control unit rotates the collecting plate, removes dust attached to the collecting plate by friction with the brush, charges the surface of the collecting plate, and then reverses the collecting plate. The dust collecting device according to claim 5, wherein the dust collecting device performs a cleaning and charging operation of rotating and removing dust in a gap between the collecting plates.
  7.  予め設定された設定時間が経過すると信号を出力するタイマーを備え、
     前記駆動制御部は、前記タイマーが前記信号を出力すると、前記清掃兼帯電動作を行う請求項6記載の集塵デバイス。
    With a timer that outputs a signal when a preset time has elapsed,
    The dust collection device according to claim 6, wherein the drive control unit performs the cleaning and charging operation when the timer outputs the signal.
  8.  前記モーターの負荷を測定する負荷センサを備え、
     前記駆動制御部は、前記負荷センサで測定された測定負荷が予め設定された設定負荷以上となると、前記清掃兼帯電動作とは異なる動作であって、前記捕集板と前記ブラシとの間の塵埃の詰まりを解消する動作を前記捕集板に行わせる請求項6または請求項7に記載の集塵デバイス。
    A load sensor for measuring the load of the motor;
    The drive control unit is an operation different from the cleaning and charging operation when the measured load measured by the load sensor is equal to or higher than a preset set load, and is between the collecting plate and the brush. The dust collecting device according to claim 6, wherein the dust collecting device is configured to cause the collecting plate to perform an operation for eliminating clogging of dust.
  9.  前記負荷センサは、前記モーターに流れる電流を測定する電流測定素子または前記モーターのトルクを検出するトルクセンサである請求項8記載の集塵デバイス。 The dust collection device according to claim 8, wherein the load sensor is a current measuring element that measures a current flowing through the motor or a torque sensor that detects a torque of the motor.
  10.  請求項1~請求項9のいずれか一項に記載の集塵デバイスを備えた空気調和機。 An air conditioner comprising the dust collection device according to any one of claims 1 to 9.
PCT/JP2018/020330 2018-05-28 2018-05-28 Dust collection device and air conditioner equipped with dust collection device WO2019229797A1 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
SG11202010301YA SG11202010301YA (en) 2018-05-28 2018-05-28 Dust collecting device and air-conditioning apparatus including dust collecting device
JP2018550004A JP6498365B1 (en) 2018-05-28 2018-05-28 Dust collection device and air conditioner equipped with dust collection device
PCT/JP2018/020330 WO2019229797A1 (en) 2018-05-28 2018-05-28 Dust collection device and air conditioner equipped with dust collection device
CN201880092627.0A CN112135689B (en) 2018-05-28 2018-05-28 Dust collecting device and air conditioner having the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/JP2018/020330 WO2019229797A1 (en) 2018-05-28 2018-05-28 Dust collection device and air conditioner equipped with dust collection device

Publications (1)

Publication Number Publication Date
WO2019229797A1 true WO2019229797A1 (en) 2019-12-05

Family

ID=66092597

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2018/020330 WO2019229797A1 (en) 2018-05-28 2018-05-28 Dust collection device and air conditioner equipped with dust collection device

Country Status (4)

Country Link
JP (1) JP6498365B1 (en)
CN (1) CN112135689B (en)
SG (1) SG11202010301YA (en)
WO (1) WO2019229797A1 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7342422B2 (en) * 2019-05-28 2023-09-12 三菱電機株式会社 Dust removal equipment
CN113939369B (en) * 2019-06-10 2024-05-24 三菱电机株式会社 Dust collecting device, air conditioner with dust collecting device and manufacturing method of dust collecting device
WO2021090443A1 (en) * 2019-11-07 2021-05-14 三菱電機株式会社 Dust collection device and air conditioning device provided with dust collection device
JP6698974B1 (en) * 2019-11-12 2020-05-27 三菱電機株式会社 Dust collector and air conditioner equipped with a dust collector

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61227860A (en) * 1985-03-29 1986-10-09 Matsushita Seiko Co Ltd Dust collector in air purifier
JP2009297683A (en) * 2008-06-17 2009-12-24 Horkos Corp Electrostatic precipitator
JP2014024017A (en) * 2012-07-27 2014-02-06 Panasonic Corp Air treatment device
JP2015020094A (en) * 2013-07-17 2015-02-02 シャープ株式会社 Air cleaning apparatus and air cleaning method
JP2017060918A (en) * 2015-09-24 2017-03-30 株式会社東芝 Dust collector and air conditioner

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001276540A (en) * 2000-03-29 2001-10-09 Koji Iizuka Dust collecting apparatus
JP4162029B2 (en) * 2006-12-12 2008-10-08 ダイキン工業株式会社 Air conditioner
JP5513939B2 (en) * 2010-03-11 2014-06-04 株式会社日立製作所 Electric dust collector
DE102015204708A1 (en) * 2015-03-16 2016-09-22 Wacker Chemie Ag Adsorption of particles on silicone polymer-containing material
JP2017207228A (en) * 2016-05-17 2017-11-24 シャープ株式会社 Filter cleaning device and air conditioner
CN106567671B (en) * 2016-10-20 2018-06-29 深圳市中明科技股份有限公司 Anti- micronic dust window screening of electret and preparation method thereof
CN206276502U (en) * 2016-11-22 2017-06-27 东莞阿莫斯特环保科技有限公司 A kind of high-field electrode rotating electric-discharging device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61227860A (en) * 1985-03-29 1986-10-09 Matsushita Seiko Co Ltd Dust collector in air purifier
JP2009297683A (en) * 2008-06-17 2009-12-24 Horkos Corp Electrostatic precipitator
JP2014024017A (en) * 2012-07-27 2014-02-06 Panasonic Corp Air treatment device
JP2015020094A (en) * 2013-07-17 2015-02-02 シャープ株式会社 Air cleaning apparatus and air cleaning method
JP2017060918A (en) * 2015-09-24 2017-03-30 株式会社東芝 Dust collector and air conditioner

Also Published As

Publication number Publication date
CN112135689B (en) 2022-04-15
JP6498365B1 (en) 2019-04-10
CN112135689A (en) 2020-12-25
JPWO2019229797A1 (en) 2020-06-25
SG11202010301YA (en) 2020-11-27

Similar Documents

Publication Publication Date Title
JP6498365B1 (en) Dust collection device and air conditioner equipped with dust collection device
KR101946255B1 (en) Filter of airconditioner
KR102407846B1 (en) Air conditioning apparatus
KR102034300B1 (en) An air-conditioner and a controlling method thereof
JP5262003B2 (en) Dust remover
JP2006337015A (en) Total heat exchanger and ventilation system using the same
KR101956632B1 (en) Filter of airconditioner
JP2016040501A (en) Ventilation device
JP2015129595A (en) air conditioner
JP2009210187A (en) Air conditioner
CN113924166B (en) Dust collector and air conditioner with same
JP6618666B1 (en) Dust collection device, air conditioner equipped with dust collection device, and method of manufacturing dust collection device
JP6698974B1 (en) Dust collector and air conditioner equipped with a dust collector
WO2020250265A1 (en) Dust collector
JPWO2021090443A1 (en) Dust collector and air conditioner equipped with dust collector
KR100630829B1 (en) Filter cleaner of air-conditioner
JP2022066614A (en) Dust collector and air conditioner
CN216346704U (en) Integrated air conditioner
WO2018016059A1 (en) Air purifier and air conditioner
WO2020250281A1 (en) Air conditioner
JP2017211142A (en) Air conditioner
CN114992718A (en) Indoor unit and air conditioning system
CN112325393A (en) Air conditioner indoor unit and air conditioner
WO2019000695A1 (en) Air conditioner indoor unit
JPH11281078A (en) Air cleaner to be attached to indoor machine of air conditioner

Legal Events

Date Code Title Description
ENP Entry into the national phase

Ref document number: 2018550004

Country of ref document: JP

Kind code of ref document: A

121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 18920405

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 18920405

Country of ref document: EP

Kind code of ref document: A1