WO2019227644A1 - Shielding sheet for wireless charging module and wireless charging module - Google Patents

Shielding sheet for wireless charging module and wireless charging module Download PDF

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Publication number
WO2019227644A1
WO2019227644A1 PCT/CN2018/097353 CN2018097353W WO2019227644A1 WO 2019227644 A1 WO2019227644 A1 WO 2019227644A1 CN 2018097353 W CN2018097353 W CN 2018097353W WO 2019227644 A1 WO2019227644 A1 WO 2019227644A1
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WO
WIPO (PCT)
Prior art keywords
outer ring
magnet
wireless charging
magnetic
charging module
Prior art date
Application number
PCT/CN2018/097353
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French (fr)
Chinese (zh)
Inventor
王磊
庞治华
李家洪
王帅
康来利
刘开煌
Original Assignee
信维通信(江苏)有限公司
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Publication of WO2019227644A1 publication Critical patent/WO2019227644A1/en

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Classifications

    • H02J7/025
    • H02J5/005
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J50/00Circuit arrangements or systems for wireless supply or distribution of electric power
    • H02J50/10Circuit arrangements or systems for wireless supply or distribution of electric power using inductive coupling
    • H02J50/12Circuit arrangements or systems for wireless supply or distribution of electric power using inductive coupling of the resonant type
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J50/00Circuit arrangements or systems for wireless supply or distribution of electric power
    • H02J50/70Circuit arrangements or systems for wireless supply or distribution of electric power involving the reduction of electric, magnetic or electromagnetic leakage fields

Definitions

  • the invention relates to the technical field of wireless charging, in particular to a shielding sheet for a wireless charging module and a wireless charging module.
  • Wireless charging technology is a method that uses near-field electromagnetic induction to transmit energy from the transmitting end to the wireless charging receiving coil through a magnetic field. Compared with electric field coupling, the wireless charging technology based on the magnetic field coupling principle is closer to the conventional resonant switching power supply.
  • magnetic materials need to be used.
  • the role of magnetic materials is to distribute the magnetic field in high-permeability magnetic materials, prevent the magnetic field from passing through the magnetic materials and reach the interior of the electronic equipment, and cause the metal (battery) and other components inside the electronic equipment to absorb the magnetic field, resulting in energy loss and electromagnetic interference.
  • the location next to the wireless charging coil is generally the battery.
  • the alternating magnetic field generated by the transmitting coil passes through the charging module and reaches the metal layer on the surface of the battery, an induced current will be generated. This is the so-called "eddy current”.
  • This eddy current will generate a magnetic field that cancels out the change of the magnetic field at the transmitting end, which will cause the voltage induced in the receiving coil to drop; and the eddy current will convert the energy of the magnetic field into heat, making the mobile phone battery very hot. Therefore, in order to achieve wireless charging of the mobile phone, it is necessary to place a "isolating magnetic field" device between the receiving coil and the mobile phone battery to avoid the magnetic field from affecting the battery.
  • the receiver of Samsung mobile phone wireless charging adopts the amorphous electromagnetic shielding sheet technology provided by Amotech, and the charging efficiency reaches more than 70%.
  • Amotech's patented solution is a technology that uses pressure roller crushing to break the amorphous metal and form irregular random cracks in the material to reduce the magnetic loss ⁇ "to a certain range ( ⁇ 200) to reduce the loss of the material itself.
  • this solution also has some Disadvantages that are difficult to overcome: 1 "Magnetic fragmentation” also reduces the magnetic permeability ⁇ 'significantly, which results in a decrease in the magnetic permeability of single-layer magnetic materials.
  • the current wireless charging magnetic materials using this technology need to increase the amorphous
  • the number of material layers avoids the problem of increased losses due to magnetic leakage (eddy current on the battery), so the product is relatively thick; 2 "Magnetic fragmentation” is a “random” and “statistical” process method in principle.
  • the magnetic permeability cannot be accurately controlled, the process cannot accurately control the material parameters, the product yield is not high, and the process cost is high.
  • the technical problem to be solved by the present invention is to provide a shielding sheet for a wireless charging module that is small in size and is beneficial to improve the charging efficiency, and a wireless charging module.
  • the technical solution adopted by the present invention is: a shielding sheet for a wireless charging module, which includes an outer ring magnetic sheet and a center magnet, and the outer ring magnetic sheet is provided with a matching piece to the center magnet.
  • the central magnetizer is a soft ferrite, or the central magnetizer is a columnar body formed by laminating a plurality of magnetic powder core films.
  • the wireless charging module includes a charging coil and a shielding sheet for the wireless charging module, and the shielding sheet for the wireless charging module includes an outer ring magnetic sheet and a center magnet,
  • An outer ring magnetic plate is provided with a hole adapted to the central magnetic guide; the central magnetic guide is fixed in the hole; the outer magnetic plate includes at least one magnetic conductive layer, and the magnetic conductive layer is Nanocrystalline strip, amorphous strip or metal soft magnetic tape; the hole is located in the hollow area of the charging coil; the central magnet is a soft ferrite, or the central magnet is made of multiple layers A columnar body formed by laminating magnetic powder core films.
  • the beneficial effect of the present invention is that since the outer ring magnetic sheet is perpendicular to the direction of the induced eddy current, when the outer ring magnetic sheet is laminated with multiple nanocrystalline strips, there is an insulating glue between the laminated nanocrystalline strips, so regardless of the outer ring magnetism How high is the sheet magnetic loss ⁇ ”, and it does not generate long free path eddy currents (when the outer ring magnetic sheet has only one layer of nanocrystalline strip, the thickness of a single layer of nanocrystalline strip is thin, and no long free Range eddy current), so the outer ring magnetic sheet not only maintains high magnetic permeability, but also has low eddy current loss; the magnetic field lines in the hollow area of the charging coil are perpendicular to the outer ring magnetic sheet, making use of higher insulation Soft ferrite (or laminated magnetic powder core film) as the central magnet can effectively hinder the generation of eddy current inside the central magnet.
  • the number of laminated outer magnetic sheets is smaller and embedded in the outer magnet.
  • the center conductor in the sheet will not increase the thickness of the shielding sheet, so it is conducive to the miniaturization of the shielding sheet, and at the same time the charging efficiency is improved; there is no need to use "air gap” or "insulation crack” in the material. Arts, can shorten the process and lower the manufacturing process more expensive raw material used in an amount (nanocrystals, pressure sensitive, etc.), to improve product yield and reduce production cost of the wireless charging module.
  • FIG. 1 is a cross-sectional (schematic) view of a shielding sheet for a wireless charging module according to a first embodiment of the present invention
  • FIG. 2 is a schematic (schematic) diagram of a shielding sheet for a wireless charging module according to a first embodiment of the present invention
  • FIG 3 is a cross-sectional (schematic) view of another shielding sheet for a wireless charging module according to the first embodiment of the present invention.
  • a hole is provided at the position of the outer ring magnetic sheet corresponding to the hollow area of the charging coil, and a central magnet is disposed in the hole; the outer magnetic sheet has the characteristics of high magnetic permeability and high shielding property, and the central magnet has Low magnetic loss and high resistance.
  • a shielding sheet for a wireless charging module includes an outer ring magnetic sheet 1 and a center magnet 2.
  • the outer ring magnetic sheet 1 is provided with a hole adapted to the center magnet 2. 3; the central magnetic guide 2 is fixed in the hole 3; the outer ring magnetic sheet 1 includes at least one magnetic permeable layer, and the magnetic permeable layer is a nanocrystalline tape, an amorphous tape, or a soft metal tape
  • the central magnetically permeable layer 2 is a soft ferrite, or
  • the central magnet 2 is a columnar body formed by laminating multiple magnetic powder core films.
  • the structural principle of the present invention is briefly described as follows: magnetic lines of force perpendicular to the outer ring magnetic sheet will induce eddy current loss in the surface of the center magnet, but the center magnet (ferrite and magnetic powder core film) itself has high insulation and low magnetic loss characteristics Will suppress the generation of eddy currents and losses; and magnetic lines of force parallel to the outer magnetic disk will induce eddy currents perpendicular to the outer magnetic disk, because the nanocrystalline, amorphous layer or other metal flexible magnetic tape material in the outer magnetic disk is very thin (Only 10-30 ⁇ m), and there is an insulating polymer glue between the layers, the outer ring magnetic sheet itself cannot generate a large eddy current.
  • the beneficial effect of the present invention is that since the outer ring magnetic sheet is perpendicular to the direction of the induced eddy current, when the outer ring magnetic sheet is laminated with a plurality of nanocrystalline strips, there is an insulating glue between the laminated nanocrystalline strips. Therefore, no matter how high the magnetic loss ⁇ ”of the outer ring magnetic sheet is, it will not generate a long free path eddy current itself. (When the outer ring magnetic sheet has only one layer of nanocrystalline strip, the thickness of the single layer of nanocrystalline strip is thinner. No long free path eddy current is generated), so the outer ring magnetic sheet not only maintains high magnetic permeability but also has low eddy current loss.
  • the magnetic field lines in the hollow area of the charging coil are perpendicular to the outer ring magnetic sheet.
  • the soft ferrite (or laminated magnetic powder core film) with high insulation as the central magnet can effectively prevent the generation of eddy currents inside the central magnet.
  • the number of laminated outer ring magnetic sheets is more. Less, the central magnet embedded in the outer magnetic sheet will not increase the thickness of the shielding sheet, so it is conducive to the miniaturization of the shielding sheet, and at the same time the charging efficiency is improved; there is no need to add "air gap" in the material Process or "crack insulating" can be shortened and the process technology to reduce the amount of relatively expensive starting material (nanocrystals, pressure-sensitive adhesive, etc.).
  • one end of the center magnet 2 is located in the hole 3, and the other end of the center magnet 2 protrudes from the outer ring magnetic sheet 1.
  • the thickening of the center magnet can further increase the shielding performance of the center magnet, thereby further improving the charging efficiency of the wireless charging module.
  • the hole 3 is a through hole adapted to the central magnet 2, and the top surface of the outer ring magnetic sheet 1 and the top surface of the central magnet 2 are coplanar.
  • an adhesive layer 4 is provided on a top surface of the outer ring magnetic sheet 1, and a top surface of the center magnet 2 is connected to the adhesive layer 4.
  • the shielding sheet has a simple structure and is easy to manufacture.
  • the outer ring magnet 5 is connected to the outer ring magnetic sheet 1.
  • the outer ring magnet 5 is provided with a through hole for accommodating the charging coil 6 in the wireless charging module.
  • the central magnet 2 is located at Inside the through hole; the top surface of the outer ring magnet 5 is coplanar with the top surface of the outer ring magnet 1, and the bottom surface of the outer ring magnet 5 protrudes from the outer ring magnet 1 Bottom surface
  • the outer ring magnetizer 5 is a soft ferrite, or the outer ring magnetizer 5 is a columnar body formed by laminating a plurality of magnetic powder core films.
  • the bottom surface of the outer ring magnet 5 and the bottom surface of the central magnet 2 are coplanar.
  • the wireless charging module includes a charging coil 6 and a shielding sheet for the wireless charging module.
  • the shielding sheet for the wireless charging module includes an outer ring magnetic sheet 1 and a center magnet 2.
  • the central magnet 2 is a soft ferrite, or the central magnet 2 is a columnar body formed by stacking multiple magnetic powder core films.
  • one end of the center magnet 2 is located in the hole 3, the other end of the center magnet 2 protrudes from the outer ring magnetic sheet 1, and the inner edge surface of the charging coil 6 and the center magnet The outer edge surfaces of the magnet 2 are in conflict.
  • outer ring magnet 5 connected to the outer ring magnetic sheet 1.
  • the outer ring magnet 5 is provided with a through hole, the central magnet 2 is located in the through hole, and the outer portion of the charging coil 6
  • the edge surface is in conflict with the inner edge surface of the outer ring magnet 5;
  • the outer ring magnetizer 5 is a soft ferrite, or the outer ring magnetizer 5 is a columnar body formed by laminating a plurality of magnetic powder core films.
  • top surface of the outer ring magnet 5 is coplanar with the top surface of the center magnet 2, and the bottom surface of the outer ring magnet 5 and the bottom surface of the center magnet 2 are located on the same side of the outer ring magnet 1. side.
  • a first embodiment of the present invention is: a wireless charging module including a charging coil 6 and a shielding sheet for the wireless charging module.
  • the shielding sheet for the wireless charging module includes an outer ring magnetic sheet 1 and
  • the center magnet 2 is provided with a hole 3 adapted to the center magnet 2 on the outer ring magnetic sheet 1; the center magnet 2 is fixed in the hole 3;
  • the outer ring magnetic sheet 1 includes at least A magnetic permeable layer, the magnetic permeable layer is a nanocrystalline tape, an amorphous tape, or a high-permeability metal soft magnetic tape; the hole 3 is located in a hollow region of the charging coil 6.
  • the charging coil 6 is bonded to the outer ring magnetic sheet 1 of the shielding sheet through a pressure-sensitive adhesive.
  • the metal soft magnetic tape includes, but is not limited to, industrial pure iron tape, Fe-Si tape, and permalloy tape.
  • an insulating adhesive for example, by an acrylic adhesive
  • the outer ring magnetic sheet 1 is formed by stacking 2 or 3 layers of nanocrystalline strips, and the thickness of the nanocrystalline strips is 10-30 ⁇ m.
  • the central magnet 2 can be selected from soft ferrites, such as Mn-Zn ferrite and Ni-Zn ferrite highly insulating magnetic materials.
  • the central magnet 2 can also be a columnar shape formed by stacking multiple magnetic powder core films.
  • the body is, for example, a columnar body formed by laminating a multilayer FeSi magnetic powder core, a FeSiAl magnetic powder core, and a FeNi magnetic powder core film. Adjacent two layers of the magnetic powder core film may be bonded with an insulating glue.
  • a soft ferrite is selected as the central magnet.
  • the outer ring magnetic sheet 1 is a nanocrystalline strip with a magnetic permeability greater than or equal to 5000, the outer ring magnetic sheet 1 is an amorphous strip with a magnetic permeability greater than 1,000, or the outer ring magnetic sheet 1 is a magnetic permeability Flexible metal tape greater than or equal to 800.
  • the magnetic permeability of the central magnet 2 (ie, soft ferrite) is 200-6000 or higher.
  • center magnet 2 One end of the center magnet 2 is located in the hole 3, the other end of the center magnet 2 protrudes from the outer ring magnetic sheet 1, and the inner edge of the charging coil 6 is attached to the center magnet 2 peripheral walls.
  • the other end of the center magnet 2 is concave with respect to the outer ring magnetic sheet 1, or the other end of the center magnet 2 is flush with the outer ring magnetic sheet 1.
  • the hole 3 is a through hole adapted to the center magnet 2, and the top surface of the outer ring magnetic sheet 1 and the top surface of the center magnet 2 are coplanar.
  • an adhesive layer 4 is provided on the top surface of the outer ring magnetic sheet 1, and the top surface of the center magnet 2 is connected to the adhesive layer 4.
  • the adhesive layer 4 is a pressure-sensitive acrylic adhesive layer.
  • the bottom surface of the charging coil 6 and the bottom surface of the central magnet 2 are adhered to the same insulating layer 7 (for example, an acrylic adhesive layer).
  • Step 1 Provide nanocrystalline strip and soft ferrite (or a columnar body formed by laminating magnetic powder core film), and heat-treating the nanocrystalline strip;
  • Step 2 Glue the nanocrystalline strip after Step 1;
  • Step 3 Laminate the N-coated nanocrystalline strips and bond two adjacent nanocrystalline strips to obtain a nanocrystalline magnetic sheet, where N is an integer greater than or equal to 1; preferably, said N is 2 or 3.
  • Step 4 Die-cut contour and through-hole processing are performed on the nanocrystalline magnetic sheet to obtain an outer ring magnetic sheet;
  • Step 5 Die-cut the contour processing of the soft ferrite (or the cylindrical body formed by laminating the magnetic powder core film) to obtain a central magnet;
  • Step 6 Insert one end of the center guide magnet into the through hole, and make the top surface of the center guide magnet and the top surface of the outer ring magnetic sheet coplanar;
  • step 5 may be located before step 2, step 3 or step 4; the central magnet is adapted to the through hole.
  • step 6 there is step 7: sticking the top surface of the center magnet and the top surface of the outer ring magnetic sheet to the same adhesive layer.
  • the top surface of the charging coil is attached to the outer ring magnetic sheet.
  • the bottom surface of the charging coil and the central ferrite need to be attached.
  • the bottom surface of the body is adhered to an insulating layer to complete the manufacture of the wireless charging module.
  • the inventor made a batch of samples and tested them.
  • Nanocrystalline alloy strip grade 1K107b, thickness is 20 ⁇ m.
  • the heat treatment furnace (for example, a nitrogen furnace) is used to heat treat the nanocrystalline strip.
  • the specific process of heat treatment is as follows: first, the nanocrystalline strip is heated to 600 ° C with the furnace, and then maintained for 2 hours, and then cooled to 250 ° C at a rate of 600 ° C / h and released.
  • Table 1 Parameter table of outer ring magnetic sheet and first ferrite
  • the prepared samples 1 to 4 are assembled with the charging coil and other components to obtain a wireless charging module, and the wireless charging module is tested for electrical performance.
  • the inventor also added the wireless charging module corresponding to the 3-layer and 5-layer nanocrystalline shielding sheet made by the traditional process as the comparison samples 5 and 6, and the test results of the sample are Table 2 shows.
  • the overall inductance of the wireless charging module using the shielding sheet of the present invention is higher than that of Comparative Sample 5 and Sample 6, and the Q value also increases to some extent.
  • the charging efficiency of a wireless charging module using the shielding sheet of the present invention is much higher than that of a wireless charging module using a conventional shielding sheet of the same number of layers. Compared with the five-layer nanocrystalline magnetic material, the charging efficiency is also improved by about 0.3 to 1%.
  • the nanocrystalline ferrite composite shielding sheet can maintain or achieve ultra-thin (80 ⁇ m) charging efficiency and reach or exceed the highest charging that can be achieved with traditional 5-layer nanometer (140 ⁇ m) crystals.
  • the new structure magnetic material does not require traditional nanocrystalline magnetic sheet manufacturing processes such as fragmentation, it can improve product yield, reduce labor, equipment and raw material input, and greatly reduce the cost of wireless charging magnetic materials.
  • the second embodiment of the present invention is based on the first embodiment to further improve the shielding sheet for the wireless charging module and the wireless charging module, which is different from the wireless charging module in the embodiment.
  • the wireless charging module in this embodiment further includes an outer ring magnet.
  • the wireless charging module includes a charging coil 6 and a shielding sheet for the wireless charging module.
  • the shielding sheet for the wireless charging module includes an outer ring magnet.
  • the sheet 1 and the center magnet 2 are provided with a hole 3 adapted to the center magnet 2 on the outer ring magnet 1; the center magnet 2 is fixed in the hole 3; the outer ring magnet 1 includes at least one magnetically permeable layer, the magnetically permeable layer is a nanocrystalline strip, an amorphous strip, or a high-permeability metal soft magnetic tape; the hole 3 is located in a hollow region of the charging coil 6.
  • the charging coil 6 is bonded to the outer ring magnetic sheet 1 of the shielding sheet through a pressure-sensitive adhesive.
  • the adjacent two layers of nanocrystalline strips can be bonded by a polymer insulating adhesive (such as acrylic adhesive) to prevent the outer magnetic sheet.
  • a polymer insulating adhesive such as acrylic adhesive
  • a long free path vortex is generated in 1.
  • the outer ring magnetic sheet 1 is formed by stacking two or three nanocrystalline strips; the thickness of the nanocrystalline strips is 10-30 ⁇ m.
  • the central magnet 2 can be selected from soft ferrites, such as Mn-Zn ferrite and Ni-Zn ferrite high-insulation materials; the central magnet 2 can also be a columnar body formed by stacking multiple magnetic powder core films.
  • a columnar body is formed by stacking a plurality of magnetic powder core films such as FeSiAl, FeSi, FeNi, and the adjacent two layers of magnetic powder core films may be bonded with an insulating glue.
  • a soft ferrite is selected as the central magnet.
  • the outer ring magnetic sheet 1 is a nanocrystalline strip with a magnetic permeability greater than or equal to 5000, the outer ring magnetic sheet 1 is an amorphous strip with a magnetic permeability greater than 1,000, or the outer ring magnetic sheet 1 is a magnetic permeability
  • One end of the center magnet 2 is located in the hole 3, and the other end of the center magnet 2 protrudes from the outer ring magnetic sheet 1.
  • the inner edge surface of the charging coil 6 and the center magnet 2 are The outer edge faces are in conflict.
  • the hole 3 is a through hole adapted to the center magnet 2, and the top surface of the outer ring magnetic sheet 1 and the top surface of the center magnet 2 are coplanar.
  • an adhesive layer 4 is provided on the top surface of the outer ring magnetic sheet 1, and the top surface of the center magnet 2 is connected to the adhesive layer 4.
  • the adhesive layer 4 is a pressure-sensitive acrylic adhesive layer.
  • the outer ring magnet 5 is connected to the outer ring magnetic sheet 1.
  • the outer ring magnet 5 is provided with a through hole for accommodating the charging coil 6 in the wireless charging module.
  • the central magnet 2 is located at Inside the through hole; the top surface of the outer ring magnet 5 is coplanar with the top surface of the outer ring magnet 1, and the bottom surface of the outer ring magnet 5 protrudes from the outer ring magnet 1 Underside.
  • the outer edge surface of the charging coil 6 is in conflict with the inner edge surface of the outer ring magnet 5;
  • the outer ring magnetizer 5 is a soft ferrite, or the outer ring magnetizer 5 is a columnar body formed by laminating a plurality of magnetic powder core films.
  • the bottom surface of the outer ring magnet 5, the bottom surface of the center magnet 2 and the bottom surface of the charging coil 6 are coplanar. Further preferably, the bottom surface of the outer ring magnet 5, the bottom surface of the center magnet 2 and the bottom surface of the charging coil 6 are adhered to the same insulating layer 7 (for example, an acrylic adhesive layer).
  • the principle of setting the outer magnet 5 is similar to the principle of setting the central magnet 2.
  • the magnetic field lines outside the charging coil 6 are the same as the magnetic field lines in the hollow region of the charging coil 6, and are perpendicular to the outer ring magnetic sheet 1. Then this position can also use magnetic materials with low permeability and low loss to achieve the purpose of further improving the charging efficiency.
  • the shielding sheet for the wireless charging module and the wireless charging module provided by the present invention have a smaller number of laminated outer ring magnetic sheets and high magnetic loss under the same shielding performance.
  • the insulating center magnet is just embedded in the center of the coil and does not affect the thickness of the module, so it is conducive to the miniaturization of the shielding sheet and the charging efficiency is improved; there is no need to add any "air gap” or " “Insulation crack” process can shorten the process and reduce the use of raw materials, thereby improving product yield and reducing the production cost of wireless charging modules.
  • the nanocrystalline composite shielding sheet of the present invention has absolute advantages in terms of ultra-thinness, high charging efficiency, and cost, and can meet the demand for wireless charging development of consumer electronics products.

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  • Engineering & Computer Science (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)
  • Regulation Of General Use Transformers (AREA)

Abstract

Disclosed by the present invention are a shielding sheet for a wireless charging module and a wireless charging module, comprising an outer-ring magnetic sheet and a central magnetic conductor; a hole fitted to the central magnetic conductor is formed on the outer-ring magnetic sheet; the central magnetic conductor is fixed in the hole; the outer-ring magnetic sheet includes at least one layer of nanocrystalline strip; and the central magnetic conductor is a soft magnetic ferrite, or the central magnetic conductor is a cylindrical object formed by stacking multiple layers of magnetic powder core films. The shielding sheet is small in size, low in manufacturing cost, and improves the charging efficiency of the wireless charging module.

Description

一种无线充电模组用屏蔽片及无线充电模组Shielding sheet for wireless charging module and wireless charging module 技术领域Technical field
本发明涉及无线充电技术领域,尤其涉及一种无线充电模组用屏蔽片及无线充电模组。The invention relates to the technical field of wireless charging, in particular to a shielding sheet for a wireless charging module and a wireless charging module.
背景技术Background technique
无线充电技术是利用近场电磁感应,由发射端将能量通过磁场传输至无线充电接收线圈一种方法。相对于电场耦合来讲,磁场耦合原理的无线充电技术,更接近于常规的谐振式开关电源。Wireless charging technology is a method that uses near-field electromagnetic induction to transmit energy from the transmitting end to the wireless charging receiving coil through a magnetic field. Compared with electric field coupling, the wireless charging technology based on the magnetic field coupling principle is closer to the conventional resonant switching power supply.
为得到较高的充电效率、降低充电时电磁场对电子设备的影响,需要使用磁性材料。磁性材料的作用就是使磁场在高磁导率的磁性材料中分布,阻止磁场穿过磁性材料到达电子设备内部,造成电子设备内部金属(电池)等零部件吸收磁场从而产生能量损失及电磁干扰。以手机为例,紧挨无线充电线圈的位置一般是电池,当发射线圈产生的交变磁场穿过充电模组抵达电池表面金属层时,就会产生感应电流,这就是所谓的“涡流”,这个涡流会产生一个跟发射端磁场变化相抵消的磁场,使得接收线圈感应电压下降;并且该涡流会把磁场的能量转变成热量,使得手机电池变得非常热。因此,为了实现手机的无线充电,就必须在接收线圈和手机电池之间放置一个“隔离磁场”的装置,用来避免磁场影响电池。三星手机无线充电的接收端就采用了Amotech提供的非晶电磁屏蔽片技术,充电效率达到70%以上。Amotech专利方案是利用压力辊碎磁使非晶金属破碎,在材料形成不规则随机裂纹使磁损耗μ”降低到一定范围(≤200)以降低材料本身损耗的技术。但这种方案也存在一些难以克服的缺点:① “碎磁”也相应的使得磁导率μ’大幅度降低,从而导致单层磁性材料的导磁性能下降,所以目前采用该技术方无线充电磁性材料都需要增加非晶材料层数以避免漏磁造成的损耗(电池上涡流)增加的问题,所以产品相对较厚;② “碎磁”从原理上来说是一种“随机”、“统计学”的工艺方法,磁导率无法精确控制,制程无法精确控制材料参数,产品良品率不高,工艺成本较高。In order to obtain higher charging efficiency and reduce the influence of electromagnetic fields on electronic devices during charging, magnetic materials need to be used. The role of magnetic materials is to distribute the magnetic field in high-permeability magnetic materials, prevent the magnetic field from passing through the magnetic materials and reach the interior of the electronic equipment, and cause the metal (battery) and other components inside the electronic equipment to absorb the magnetic field, resulting in energy loss and electromagnetic interference. Taking a mobile phone as an example, the location next to the wireless charging coil is generally the battery. When the alternating magnetic field generated by the transmitting coil passes through the charging module and reaches the metal layer on the surface of the battery, an induced current will be generated. This is the so-called "eddy current". This eddy current will generate a magnetic field that cancels out the change of the magnetic field at the transmitting end, which will cause the voltage induced in the receiving coil to drop; and the eddy current will convert the energy of the magnetic field into heat, making the mobile phone battery very hot. Therefore, in order to achieve wireless charging of the mobile phone, it is necessary to place a "isolating magnetic field" device between the receiving coil and the mobile phone battery to avoid the magnetic field from affecting the battery. The receiver of Samsung mobile phone wireless charging adopts the amorphous electromagnetic shielding sheet technology provided by Amotech, and the charging efficiency reaches more than 70%. Amotech's patented solution is a technology that uses pressure roller crushing to break the amorphous metal and form irregular random cracks in the material to reduce the magnetic loss μ "to a certain range (≤200) to reduce the loss of the material itself. However, this solution also has some Disadvantages that are difficult to overcome: ① "Magnetic fragmentation" also reduces the magnetic permeability μ 'significantly, which results in a decrease in the magnetic permeability of single-layer magnetic materials. Therefore, the current wireless charging magnetic materials using this technology need to increase the amorphous The number of material layers avoids the problem of increased losses due to magnetic leakage (eddy current on the battery), so the product is relatively thick; ② "Magnetic fragmentation" is a "random" and "statistical" process method in principle. The magnetic permeability cannot be accurately controlled, the process cannot accurately control the material parameters, the product yield is not high, and the process cost is high.
综上所述,虽然无线充电市场前景广阔,但现有技术解决方案中也存在一些难以克服的问题,如充电效率较低、成本高、工艺制程复杂以及良品率低等缺点。无线充电技术要在消费电子领域快速推广和普及,还需要在以下方面有所突破:1、在保证充电效率情况下,尽可能降低无线充电模组的厚度;2、降低无线充电模组的生产成本。In summary, although the wireless charging market has a bright future, there are still some insurmountable problems in the existing technical solutions, such as the disadvantages of low charging efficiency, high cost, complex process and low yield. For wireless charging technology to be rapidly promoted and popularized in the field of consumer electronics, it is necessary to make breakthroughs in the following areas: 1. To ensure the efficiency of charging, reduce the thickness of wireless charging modules as much as possible; 2. Reduce the production of wireless charging modules cost.
技术问题technical problem
本发明所要解决的技术问题是:提供一种体积小,有利于提高充电效率的无线充电模组用屏蔽片,以及无线充电模组。The technical problem to be solved by the present invention is to provide a shielding sheet for a wireless charging module that is small in size and is beneficial to improve the charging efficiency, and a wireless charging module.
技术解决方案Technical solutions
为了解决上述技术问题,本发明采用的技术方案为:一种无线充电模组用屏蔽片,包括外圈磁片和中心导磁体,外圈磁片上设有与所述中心导磁体相适配的孔;所述中心导磁体固定在所述孔中;所述外圈磁片包括至少一层导磁层,所述导磁层为纳米晶带材、非晶带材或金属软磁带材;所述中心导磁体为软磁铁氧体,或者,所述中心导磁体为由多层磁粉芯薄膜层叠而成的柱状体。In order to solve the above technical problems, the technical solution adopted by the present invention is: a shielding sheet for a wireless charging module, which includes an outer ring magnetic sheet and a center magnet, and the outer ring magnetic sheet is provided with a matching piece to the center magnet. A hole; the central magnetically permeable magnet is fixed in the hole; the outer ring magnetic sheet includes at least one magnetically permeable layer, and the magnetically permeable layer is a nanocrystalline strip, an amorphous strip, or a metal soft magnetic tape; The central magnetizer is a soft ferrite, or the central magnetizer is a columnar body formed by laminating a plurality of magnetic powder core films.
为了解决上述技术问题,本发明还采用以下技术方案:无线充电模组,包括充电线圈和无线充电模组用屏蔽片,所述无线充电模组用屏蔽片包括外圈磁片和中心导磁体,外圈磁片上设有与所述中心导磁体相适配的孔;所述中心导磁体固定在所述孔中;所述外圈磁片包括至少一层导磁层,所述导磁层为纳米晶带材、非晶带材或金属软磁带材;所述孔位于所述充电线圈的中空区域内;所述中心导磁体为软磁铁氧体,或者,所述中心导磁体为由多层磁粉芯薄膜层叠而成的柱状体。In order to solve the above technical problems, the present invention also adopts the following technical solution: the wireless charging module includes a charging coil and a shielding sheet for the wireless charging module, and the shielding sheet for the wireless charging module includes an outer ring magnetic sheet and a center magnet, An outer ring magnetic plate is provided with a hole adapted to the central magnetic guide; the central magnetic guide is fixed in the hole; the outer magnetic plate includes at least one magnetic conductive layer, and the magnetic conductive layer is Nanocrystalline strip, amorphous strip or metal soft magnetic tape; the hole is located in the hollow area of the charging coil; the central magnet is a soft ferrite, or the central magnet is made of multiple layers A columnar body formed by laminating magnetic powder core films.
有益效果Beneficial effect
本发明的有益效果在于:由于外圈磁片与感应涡流的方向垂直,当外圈磁片有多层纳米晶带材层叠时,层叠纳米晶带材之间存在绝缘胶,因此无论外圈磁片磁损耗μ”有多高,其本身并不会产生长自由程涡流(当外圈磁片只有一层纳米晶带材时,单层纳米晶带材厚度较薄,也不会产生长自由程涡流),所以,外圈磁片既保持了超高的导磁性能同时又能有较低的涡流损耗;充电线圈中空区域的磁力线是垂直于外圈磁片的,利用绝缘性较高的软磁铁氧体(或层叠的磁粉芯薄膜)作为中心导磁体可以有效地阻碍中心导磁体内部涡流的产生,在相同的屏蔽性能的条件下,外圈磁片层叠的数量更少,嵌入外磁片中的中心导体也不会增加屏蔽片的厚度,所以有利于屏蔽片的小型化,同时充电效率还有所提升;不需要用到在材料中加入“气隙”或“绝缘裂纹”的工艺,可以缩短工艺制程和降低价格较高的原材料使用量(纳米晶、压敏胶等),从而提高产品的良率,降低无线充电模组的生产成本。The beneficial effect of the present invention is that since the outer ring magnetic sheet is perpendicular to the direction of the induced eddy current, when the outer ring magnetic sheet is laminated with multiple nanocrystalline strips, there is an insulating glue between the laminated nanocrystalline strips, so regardless of the outer ring magnetism How high is the sheet magnetic loss μ ”, and it does not generate long free path eddy currents (when the outer ring magnetic sheet has only one layer of nanocrystalline strip, the thickness of a single layer of nanocrystalline strip is thin, and no long free Range eddy current), so the outer ring magnetic sheet not only maintains high magnetic permeability, but also has low eddy current loss; the magnetic field lines in the hollow area of the charging coil are perpendicular to the outer ring magnetic sheet, making use of higher insulation Soft ferrite (or laminated magnetic powder core film) as the central magnet can effectively hinder the generation of eddy current inside the central magnet. Under the same shielding performance, the number of laminated outer magnetic sheets is smaller and embedded in the outer magnet. The center conductor in the sheet will not increase the thickness of the shielding sheet, so it is conducive to the miniaturization of the shielding sheet, and at the same time the charging efficiency is improved; there is no need to use "air gap" or "insulation crack" in the material. Arts, can shorten the process and lower the manufacturing process more expensive raw material used in an amount (nanocrystals, pressure sensitive, etc.), to improve product yield and reduce production cost of the wireless charging module.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明实施例一的无线充电模组用屏蔽片的剖视(示意)图;1 is a cross-sectional (schematic) view of a shielding sheet for a wireless charging module according to a first embodiment of the present invention;
图2为本发明实施例一的无线充电模组用屏蔽片工作原理(示意)图;2 is a schematic (schematic) diagram of a shielding sheet for a wireless charging module according to a first embodiment of the present invention;
图3为本发明实施例一的另一种无线充电模组用屏蔽片的剖视(示意)图。3 is a cross-sectional (schematic) view of another shielding sheet for a wireless charging module according to the first embodiment of the present invention.
标号说明:Label description:
1、外圈磁片;1. Magnetic disk of outer ring;
2、中心铁氧体;2, central ferrite;
3、孔;3. holes;
4、胶层;4. Adhesive layer;
5、外圈导磁体;5. Outer ring magnets;
6、充电线圈;6. Charging coil;
7、绝缘胶层。7. Insulating rubber layer.
本发明的实施方式Embodiments of the invention
为详细说明本发明的技术内容、所实现目的及效果,以下结合实施方式并配合附图予以说明。In order to explain the technical content, achieved objectives, and effects of the present invention in detail, the following describes in combination with the embodiments and the accompanying drawings.
本发明最关键的构思在于:在外圈磁片对应于充电线圈中空区域的位置设置孔,孔内设置中心导磁体;外圈磁片具有高磁导率和高屏蔽性的特性,中心导磁体具有低磁损耗、高电阻的特性。The most important idea of the present invention is: a hole is provided at the position of the outer ring magnetic sheet corresponding to the hollow area of the charging coil, and a central magnet is disposed in the hole; the outer magnetic sheet has the characteristics of high magnetic permeability and high shielding property, and the central magnet has Low magnetic loss and high resistance.
请参照图1至图3,一种无线充电模组用屏蔽片,包括外圈磁片1和中心导磁体2,外圈磁片1上设有与所述中心导磁体2相适配的孔3;所述中心导磁体2固定在所述孔3中;所述外圈磁片1包括至少一层导磁层,所述导磁层为纳米晶带材、非晶带材或金属软磁带材;当导磁层的层数大于或等于2时,相邻两层导磁层层叠设置且相邻两层导磁层通过绝缘胶相连;所述中心导磁体2为软磁铁氧体,或者,所述中心导磁体2为由多层磁粉芯薄膜层叠而成的柱状体。Please refer to FIG. 1 to FIG. 3, a shielding sheet for a wireless charging module includes an outer ring magnetic sheet 1 and a center magnet 2. The outer ring magnetic sheet 1 is provided with a hole adapted to the center magnet 2. 3; the central magnetic guide 2 is fixed in the hole 3; the outer ring magnetic sheet 1 includes at least one magnetic permeable layer, and the magnetic permeable layer is a nanocrystalline tape, an amorphous tape, or a soft metal tape When the number of magnetically permeable layers is greater than or equal to 2, two adjacent magnetically permeable layers are stacked and the two adjacent magnetically permeable layers are connected by an insulating glue; the central magnetically permeable layer 2 is a soft ferrite, or The central magnet 2 is a columnar body formed by laminating multiple magnetic powder core films.
本发明的结构原理简述如下:垂直于外圈磁片的磁力线会诱发中心导磁体面内的涡流损耗,但中心导磁体(铁氧体和磁粉芯薄膜)本身的高绝缘和低磁损特性会抑制涡流和损耗的产生;而平行于外圈磁片的磁力线会诱发垂直于外圈磁片的涡流,由于外圈磁片中纳米晶、非晶层或其它金属软磁带材本身厚度很薄(只有10~30μm),且层与层之间又存在绝缘的高分子胶,外圈磁片本身就无法产生较大涡流。The structural principle of the present invention is briefly described as follows: magnetic lines of force perpendicular to the outer ring magnetic sheet will induce eddy current loss in the surface of the center magnet, but the center magnet (ferrite and magnetic powder core film) itself has high insulation and low magnetic loss characteristics Will suppress the generation of eddy currents and losses; and magnetic lines of force parallel to the outer magnetic disk will induce eddy currents perpendicular to the outer magnetic disk, because the nanocrystalline, amorphous layer or other metal flexible magnetic tape material in the outer magnetic disk is very thin (Only 10-30 μm), and there is an insulating polymer glue between the layers, the outer ring magnetic sheet itself cannot generate a large eddy current.
从上述描述可知,本发明的有益效果在于:由于外圈磁片与感应涡流的方向垂直,当外圈磁片有多层纳米晶带材层叠时,层叠纳米晶带材之间存在绝缘胶,因此无论外圈磁片磁损耗μ”有多高,其本身并不会产生长自由程涡流(当外圈磁片只有一层纳米晶带材时,单层纳米晶带材厚度较薄,也不会产生长自由程涡流),所以,外圈磁片既保持了超高的导磁性能同时又能有较低的涡流损耗;充电线圈中空区域的磁力线是垂直于外圈磁片的,利用绝缘性较高的软磁铁氧体(或层叠的磁粉芯薄膜)作为中心导磁体可以有效地阻碍中心导磁体内部涡流的产生,在相同的屏蔽性能的条件下,外圈磁片层叠的数量更少,嵌入外磁片中的中心导磁体也不会增加屏蔽片的厚度,所以有利于屏蔽片的小型化,同时充电效率还有所提升;不需要用到在材料中加入“气隙”或“绝缘裂纹”的工艺,可以缩短工艺制程和降低价格较高的原材料使用量(纳米晶、压敏胶等)。It can be known from the above description that the beneficial effect of the present invention is that since the outer ring magnetic sheet is perpendicular to the direction of the induced eddy current, when the outer ring magnetic sheet is laminated with a plurality of nanocrystalline strips, there is an insulating glue between the laminated nanocrystalline strips. Therefore, no matter how high the magnetic loss μ ”of the outer ring magnetic sheet is, it will not generate a long free path eddy current itself. (When the outer ring magnetic sheet has only one layer of nanocrystalline strip, the thickness of the single layer of nanocrystalline strip is thinner. No long free path eddy current is generated), so the outer ring magnetic sheet not only maintains high magnetic permeability but also has low eddy current loss. The magnetic field lines in the hollow area of the charging coil are perpendicular to the outer ring magnetic sheet. The soft ferrite (or laminated magnetic powder core film) with high insulation as the central magnet can effectively prevent the generation of eddy currents inside the central magnet. Under the same shielding performance, the number of laminated outer ring magnetic sheets is more. Less, the central magnet embedded in the outer magnetic sheet will not increase the thickness of the shielding sheet, so it is conducive to the miniaturization of the shielding sheet, and at the same time the charging efficiency is improved; there is no need to add "air gap" in the material Process or "crack insulating" can be shortened and the process technology to reduce the amount of relatively expensive starting material (nanocrystals, pressure-sensitive adhesive, etc.).
进一步的,所述中心导磁体2的一端位于所述孔3中,所述中心导磁体2的另一端凸出于所述外圈磁片1。Further, one end of the center magnet 2 is located in the hole 3, and the other end of the center magnet 2 protrudes from the outer ring magnetic sheet 1.
由上述描述可知,中心导磁体加厚可以进一步增大中心导磁体的屏蔽性能,从而进一步提高无线充电模组的充电效率。It can be known from the above description that the thickening of the center magnet can further increase the shielding performance of the center magnet, thereby further improving the charging efficiency of the wireless charging module.
进一步的,所述孔3为与所述中心导磁体2相适配的贯穿孔,外圈磁片1的顶面与中心导磁体2的顶面共面。Further, the hole 3 is a through hole adapted to the central magnet 2, and the top surface of the outer ring magnetic sheet 1 and the top surface of the central magnet 2 are coplanar.
进一步的,所述外圈磁片1的顶面设有胶层4,所述中心导磁体2的顶面与所述胶层4相连。Further, an adhesive layer 4 is provided on a top surface of the outer ring magnetic sheet 1, and a top surface of the center magnet 2 is connected to the adhesive layer 4.
由上述描述可知,屏蔽片结构简单、便于制作。It can be known from the above description that the shielding sheet has a simple structure and is easy to manufacture.
进一步的,还包括与外圈磁片1相连的外圈导磁体5,所述外圈导磁体5上设有用于容纳无线充电模组中充电线圈6的通孔,所述中心导磁体2位于所述通孔内;所述外圈导磁体5的顶面与所述外圈磁片1的顶面共面,所述外圈导磁体5的底面凸出于所述外圈磁片1的底面;Further, it further comprises an outer ring magnet 5 connected to the outer ring magnetic sheet 1. The outer ring magnet 5 is provided with a through hole for accommodating the charging coil 6 in the wireless charging module. The central magnet 2 is located at Inside the through hole; the top surface of the outer ring magnet 5 is coplanar with the top surface of the outer ring magnet 1, and the bottom surface of the outer ring magnet 5 protrudes from the outer ring magnet 1 Bottom surface
所述外圈导磁体5为软磁铁氧体,或者,所述外圈导磁体5为由多层磁粉芯薄膜层叠而成的柱状体。The outer ring magnetizer 5 is a soft ferrite, or the outer ring magnetizer 5 is a columnar body formed by laminating a plurality of magnetic powder core films.
由上述描述可知,考虑充电线圈外缘的磁力线也与充电线圈的平面垂直,与中心导磁体相同原理,在充电线圈外围设置低损耗、高绝缘性的导磁体,也有利于进一步降低屏蔽片损耗,提高无线充电模组充电效率。From the above description, it can be known that considering that the magnetic field lines on the outer edge of the charging coil are also perpendicular to the plane of the charging coil and the same principle as the central magnetism, setting a low loss and high insulation magnetism on the periphery of the charging coil is also beneficial to further reduce the shielding sheet loss. To improve the charging efficiency of wireless charging modules.
进一步的,所述外圈导磁体5的底面与所述中心导磁体2的底面共面。Further, the bottom surface of the outer ring magnet 5 and the bottom surface of the central magnet 2 are coplanar.
无线充电模组,包括充电线圈6和无线充电模组用屏蔽片,所述无线充电模组用屏蔽片包括外圈磁片1和中心导磁体2,外圈磁片1上设有与所述中心导磁体2相适配的孔3;所述中心导磁体2固定在所述孔3中;所述外圈磁片1包括至少一层导磁层,所述导磁层为纳米晶带材、非晶带材或金属软磁带材;当导磁层的层数大于或等于2时,相邻两层导磁层层叠设置且相邻两层导磁层通过绝缘胶相连;所述孔3位于所述充电线圈6的中空区域内;所述中心导磁体2为软磁铁氧体,或者,所述中心导磁体2为由多层磁粉芯薄膜层叠而成的柱状体。The wireless charging module includes a charging coil 6 and a shielding sheet for the wireless charging module. The shielding sheet for the wireless charging module includes an outer ring magnetic sheet 1 and a center magnet 2. A hole 3 adapted to the center magnetic guide 2; the center magnetic guide 2 is fixed in the hole 3; the outer ring magnetic sheet 1 includes at least one magnetic conductive layer, and the magnetic conductive layer is a nanocrystalline strip , Amorphous tape or metal flexible magnetic tape; when the number of magnetically permeable layers is greater than or equal to 2, two adjacent magnetically permeable layers are stacked and two adjacent magnetically permeable layers are connected by an insulating glue; said hole 3 The central magnet 2 is a soft ferrite, or the central magnet 2 is a columnar body formed by stacking multiple magnetic powder core films.
进一步的,所述中心导磁体2的一端位于所述孔3中,所述中心导磁体2的另一端凸出于所述外圈磁片1,所述充电线圈6的内缘面与中心导磁体2的外缘面相抵触。Further, one end of the center magnet 2 is located in the hole 3, the other end of the center magnet 2 protrudes from the outer ring magnetic sheet 1, and the inner edge surface of the charging coil 6 and the center magnet The outer edge surfaces of the magnet 2 are in conflict.
进一步的,还包括与外圈磁片1相连的外圈导磁体5,外圈导磁体5上设有一通孔,所述中心导磁体2位于所述通孔内,所述充电线圈6的外缘面与所述外圈导磁体5的内缘面相抵触;Further, it further comprises an outer ring magnet 5 connected to the outer ring magnetic sheet 1. The outer ring magnet 5 is provided with a through hole, the central magnet 2 is located in the through hole, and the outer portion of the charging coil 6 The edge surface is in conflict with the inner edge surface of the outer ring magnet 5;
所述外圈导磁体5为软磁铁氧体,或者,所述外圈导磁体5为由多层磁粉芯薄膜层叠而成的柱状体。The outer ring magnetizer 5 is a soft ferrite, or the outer ring magnetizer 5 is a columnar body formed by laminating a plurality of magnetic powder core films.
进一步的,外圈导磁体5的顶面与中心导磁体2的顶面共面,所述外圈导磁体5的底面与所述中心导磁体2的底面位于所述外圈磁片1的同一侧。Further, the top surface of the outer ring magnet 5 is coplanar with the top surface of the center magnet 2, and the bottom surface of the outer ring magnet 5 and the bottom surface of the center magnet 2 are located on the same side of the outer ring magnet 1. side.
实施例一Example one
请参照图1和图2,本发明的实施例一为:无线充电模组,包括充电线圈6和无线充电模组用屏蔽片,所述无线充电模组用屏蔽片包括外圈磁片1和中心导磁体2,外圈磁片1上设有与所述中心导磁体2相适配的孔3;所述中心导磁体2固定在所述孔3中;所述外圈磁片1包括至少一层导磁层,所述导磁层为纳米晶带材、非晶带材或高磁导金属软磁带材;所述孔3位于所述充电线圈6的中空区域内。可选的,充电线圈6通过压敏胶粘结在屏蔽片的外圈磁片1上。1 and FIG. 2, a first embodiment of the present invention is: a wireless charging module including a charging coil 6 and a shielding sheet for the wireless charging module. The shielding sheet for the wireless charging module includes an outer ring magnetic sheet 1 and The center magnet 2 is provided with a hole 3 adapted to the center magnet 2 on the outer ring magnetic sheet 1; the center magnet 2 is fixed in the hole 3; the outer ring magnetic sheet 1 includes at least A magnetic permeable layer, the magnetic permeable layer is a nanocrystalline tape, an amorphous tape, or a high-permeability metal soft magnetic tape; the hole 3 is located in a hollow region of the charging coil 6. Optionally, the charging coil 6 is bonded to the outer ring magnetic sheet 1 of the shielding sheet through a pressure-sensitive adhesive.
所述金属软磁带材包括但不限于工业纯铁带材、Fe-Si带材、和坡莫合金带材。当导磁层的层数大于或等于2时,相邻两层导磁层层叠设置且相邻两层导磁层通过绝缘胶相连,例如通过丙烯酸胶粘接,以防止外圈磁片1中产生长自由程涡流。The metal soft magnetic tape includes, but is not limited to, industrial pure iron tape, Fe-Si tape, and permalloy tape. When the number of magnetically permeable layers is greater than or equal to two, two adjacent magnetically permeable layers are stacked and the two adjacent magnetically permeable layers are connected by an insulating adhesive, for example, by an acrylic adhesive, to prevent the outer magnetic sheet 1 Generate long free path vortices.
优选所述外圈磁片1由2或3层纳米晶带材层叠而成,纳米晶带材厚度为10~30μm。所述中心导磁体2可以选择软磁铁氧体,例如Mn-Zn铁氧体、Ni-Zn铁氧体高绝缘性磁性材料;中心导磁体2也可以是由多层磁粉芯薄膜层叠而成的柱状体,例如由多层FeSi磁粉芯、FeSiAl磁粉芯、FeNi磁粉芯薄膜层叠而成的柱状体,相邻两层磁粉芯薄膜可以用绝缘胶粘接。Preferably, the outer ring magnetic sheet 1 is formed by stacking 2 or 3 layers of nanocrystalline strips, and the thickness of the nanocrystalline strips is 10-30 μm. The central magnet 2 can be selected from soft ferrites, such as Mn-Zn ferrite and Ni-Zn ferrite highly insulating magnetic materials. The central magnet 2 can also be a columnar shape formed by stacking multiple magnetic powder core films. The body is, for example, a columnar body formed by laminating a multilayer FeSi magnetic powder core, a FeSiAl magnetic powder core, and a FeNi magnetic powder core film. Adjacent two layers of the magnetic powder core film may be bonded with an insulating glue.
本实施例中,选择用软磁铁氧体作为中心导磁体。具体的,所述外圈磁片1为磁导率大于或等于5000的纳米晶带材、外圈磁片1为磁导率大于1000的非晶带材或者外圈磁片1为磁导率大于或等于800的金属软磁带材。In this embodiment, a soft ferrite is selected as the central magnet. Specifically, the outer ring magnetic sheet 1 is a nanocrystalline strip with a magnetic permeability greater than or equal to 5000, the outer ring magnetic sheet 1 is an amorphous strip with a magnetic permeability greater than 1,000, or the outer ring magnetic sheet 1 is a magnetic permeability Flexible metal tape greater than or equal to 800.
所述中心导磁体2(即软磁铁氧体)的磁导率为200-6000或更高。The magnetic permeability of the central magnet 2 (ie, soft ferrite) is 200-6000 or higher.
所述中心导磁体2的一端位于所述孔3中,所述中心导磁体2的另一端凸出于所述外圈磁片1,所述充电线圈6的内缘贴于所述中心导磁体2的周壁。当然,中心导磁体2的另一端相对于外圈磁片1内凹,或者中心导磁体2的另一端与外圈磁片1平齐都是可行的。One end of the center magnet 2 is located in the hole 3, the other end of the center magnet 2 protrudes from the outer ring magnetic sheet 1, and the inner edge of the charging coil 6 is attached to the center magnet 2 peripheral walls. Of course, it is feasible that the other end of the center magnet 2 is concave with respect to the outer ring magnetic sheet 1, or the other end of the center magnet 2 is flush with the outer ring magnetic sheet 1.
优选的,所述孔3为与所述中心导磁体2相适配的贯穿孔,外圈磁片1的顶面与中心导磁体2的顶面共面。Preferably, the hole 3 is a through hole adapted to the center magnet 2, and the top surface of the outer ring magnetic sheet 1 and the top surface of the center magnet 2 are coplanar.
详细的,所述外圈磁片1的顶面设有胶层4,所述中心导磁体2的顶面与所述胶层4相连,优选所述胶层4为压敏丙烯酸胶层。当外圈磁片1的顶面没有所述胶层4时,可以选择中心导磁体2与外圈磁片1过盈配合。In detail, an adhesive layer 4 is provided on the top surface of the outer ring magnetic sheet 1, and the top surface of the center magnet 2 is connected to the adhesive layer 4. Preferably, the adhesive layer 4 is a pressure-sensitive acrylic adhesive layer. When the top surface of the outer ring magnetic sheet 1 is not provided with the adhesive layer 4, an interference fit between the central magnet 2 and the outer ring magnetic sheet 1 may be selected.
进一步的,充电线圈6的底面和中心导磁体2的底面贴于同一绝缘层7(例如丙烯酸胶层)上。Further, the bottom surface of the charging coil 6 and the bottom surface of the central magnet 2 are adhered to the same insulating layer 7 (for example, an acrylic adhesive layer).
上述无线充电模组的制备方法,The manufacturing method of the wireless charging module,
步骤1:提供纳米晶带材和软磁铁氧体(或磁粉芯薄膜层叠而成的柱状体),并对纳米晶带材进行热处理;Step 1: Provide nanocrystalline strip and soft ferrite (or a columnar body formed by laminating magnetic powder core film), and heat-treating the nanocrystalline strip;
步骤2:对经过步骤1的纳米晶带材进行覆胶;Step 2: Glue the nanocrystalline strip after Step 1;
步骤3:将N个覆胶后的纳米晶带材进行层叠,并使相邻两个纳米晶带材粘接,得到纳米晶磁片,N为大于或等于1的整数;优选的,所述N为2或3。Step 3: Laminate the N-coated nanocrystalline strips and bond two adjacent nanocrystalline strips to obtain a nanocrystalline magnetic sheet, where N is an integer greater than or equal to 1; preferably, said N is 2 or 3.
步骤4:对纳米晶磁片进行模切轮廓和贯穿孔处理,得到外圈磁片;Step 4: Die-cut contour and through-hole processing are performed on the nanocrystalline magnetic sheet to obtain an outer ring magnetic sheet;
步骤5:对软磁铁氧体(或磁粉芯薄膜层叠而成的柱状体)进行模切轮廓处理,得到中心导磁体;Step 5: Die-cut the contour processing of the soft ferrite (or the cylindrical body formed by laminating the magnetic powder core film) to obtain a central magnet;
步骤6:将中心导磁体的一端插入所述贯穿孔中,并使中心导磁体的顶面与所述外圈磁片的顶面共面;Step 6: Insert one end of the center guide magnet into the through hole, and make the top surface of the center guide magnet and the top surface of the outer ring magnetic sheet coplanar;
其中,步骤5可位于步骤2、步骤3或步骤4之前;所述中心导磁体与所述贯穿孔相适配。Wherein, step 5 may be located before step 2, step 3 or step 4; the central magnet is adapted to the through hole.
进一步的,步骤6之后还具有步骤7:将中心导磁体的顶面与外圈磁片的顶面贴于同一胶层。Further, after step 6, there is step 7: sticking the top surface of the center magnet and the top surface of the outer ring magnetic sheet to the same adhesive layer.
当组装人员将充电线圈安装好后,即充电线圈的顶面贴合在外圈磁片上,充电线圈的内缘与中心导磁体的外缘贴合后,还需要将充电线圈的底面、中心铁氧体的底面贴合在一绝缘层上,从而完成无线充电模组的制作。After the assembler has installed the charging coil, that is, the top surface of the charging coil is attached to the outer ring magnetic sheet. After the inner edge of the charging coil is attached to the outer edge of the center magnet, the bottom surface of the charging coil and the central ferrite need to be attached. The bottom surface of the body is adhered to an insulating layer to complete the manufacture of the wireless charging module.
发明人制造了一批样品,并对样品进行了测试。The inventor made a batch of samples and tested them.
纳米晶合金带材牌号:1K107b,厚度为20μm。Nanocrystalline alloy strip grade: 1K107b, thickness is 20μm.
中心导磁体:Mn-Zn铁氧体。Center magnet: Mn-Zn ferrite.
使用热处理炉炉(例如氮气炉)对纳米晶带材进行热处理。热处理具体过程如下:首先让纳米晶带材随炉升温至600℃,之后进行2小时的保温,再以600℃/h的速度冷却至250℃出炉。The heat treatment furnace (for example, a nitrogen furnace) is used to heat treat the nanocrystalline strip. The specific process of heat treatment is as follows: first, the nanocrystalline strip is heated to 600 ° C with the furnace, and then maintained for 2 hours, and then cooled to 250 ° C at a rate of 600 ° C / h and released.
对热处理后的带材进行单面覆胶;对单面覆胶的纳米晶带材进行贴合,得到3层纳米晶磁片(外圈磁片)和2层纳米晶磁片(外圈磁片),其参数如表1所示。Single-sided lamination of the heat-treated tape; lamination of single-sided coated nanocrystalline tapes to obtain 3 layers of nanocrystalline magnetic sheet (outer ring magnetic sheet) and 2 layers of nanocrystalline magnetic sheet (outer ring magnetic sheet) Slice), its parameters are shown in Table 1.
表1  外圈磁片和第一铁氧体参数表Table 1 Parameter table of outer ring magnetic sheet and first ferrite
项目   project    编号   Numbering    层数   Layers    厚度(μm)   Thickness (μm)    磁导率μ’   Permeability μ ’    磁损μ”   Magnetic loss μ "   
外圈磁片   Outer ring magnet    L3   L3    3   3    80   80    12655   12655    3210   3210   
外圈磁片   Outer ring magnet    L2   L2    2   2    55   55    12780   12780    3119   3119   
Mn-Zn铁氧体   Mn-Zn ferrite    F6   F6    1   1    150   150    605   605    7.1   7.1   
Mn-Zn铁氧体   Mn-Zn ferrite    F4   F4    1   1    150   150    389   389    4.5   4.5   
分别对外圈磁片和Mn-Zn铁氧体进行模切,按照无线充电模组设计的外形尺寸和充电线圈内径尺寸对2、3层纳米晶材料进行模切,去除贯穿孔内的高磁导率纳米晶磁材;按照充电线圈内径尺寸对铁Mn-Zn铁氧体模切,制备与纳米晶内径吻合的中心铁氧体;Die-cut the outer ring magnetic sheet and Mn-Zn ferrite respectively, and die-cut two or three layers of nanocrystalline materials according to the external dimensions of the wireless charging module design and the inner diameter of the charging coil to remove the high magnetic permeability in the through hole Rate nanocrystalline magnetic material; die-cut iron Mn-Zn ferrite according to the inner diameter of the charging coil to prepare a central ferrite that matches the inner diameter of the nanocrystal;
用贴合机将中心铁氧体(即中心导磁体)用压力辊贴合至外圈磁片的贯穿孔中,让其边缘与贯穿孔的内壁面完全吻合,使中心铁氧体的顶面和外圈磁片的顶面共面并用丙烯酸胶将两者粘连,形成屏蔽片;Use a laminator to attach the central ferrite (that is, the central magnet) to the through hole of the outer ring magnetic sheet with a pressure roller, so that its edge completely matches the inner wall surface of the through hole, so that the top surface of the central ferrite Coplanar with the top surface of the outer ring magnetic sheet and adhere the two with acrylic glue to form a shielding sheet;
测试:将制备好的样品1~4与充电线圈等部件组装后得到无线充电模组,并对无线充电模组进行电性能测试。为了更好的与传统工艺制作的屏蔽片进行对比,发明人还加入了用传统工艺制作的3层、5层纳米晶屏蔽片对应的无线充电模组作为对比样品5和6,样品测试结果如表2所示。Test: The prepared samples 1 to 4 are assembled with the charging coil and other components to obtain a wireless charging module, and the wireless charging module is tested for electrical performance. In order to better compare with the shielding sheet made by the traditional process, the inventor also added the wireless charging module corresponding to the 3-layer and 5-layer nanocrystalline shielding sheet made by the traditional process as the comparison samples 5 and 6, and the test results of the sample are Table 2 shows.
表2  样品测试结果对比表Table 2 Comparison table of sample test results
序号   Serial number    组合方式   Combination    线圈电感L/μH   Coil inductance L / μH    品质因数Q   Figure of merit Q   
Sp1   Sp1    L3F6   L3F6    8.31   8.31    20.1   20.1   
Sp2   Sp2    L3F4   L3F4    8.29   8.29    19.8   19.8   
Sp3   Sp3    L2F6   L2F6    8.28   8.28    19.7   19.7   
Sp4   Sp4    L2F4   L2F4    8.25   8.25    19.6   19.6   
Sp5   Sp5    3层纳米晶(μ’=800)   3 layers of nanocrystals (μ ’= 800)    7.85   7.85    18.5   18.5   
Sp6   Sp6    5层纳米晶(μ’=800)   5 layers of nanocrystals (μ ’= 800)    8.18   8.18    19.2   19.2   
从表2可知,采用本发明的屏蔽片的无线充电模组电感整体高于对比样品5以及样品6,同时Q值也有一定增加。As can be seen from Table 2, the overall inductance of the wireless charging module using the shielding sheet of the present invention is higher than that of Comparative Sample 5 and Sample 6, and the Q value also increases to some extent.
利用5W平台对样品1-6进行充电效率测试对比,测试结果如表3所示。A 5W platform was used to compare the charging efficiency of samples 1-6. The test results are shown in Table 3.
表3   5W平台充电效率测试对比表Table 3 Comparison table of 5W platform charging efficiency test
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如表3所示,通过充电效率的对比分析,采用本发明的屏蔽片的无线充电模组充电效率远高于同样层数的采用传统的屏蔽片的无线充电模组,即便与厚度更厚的5层纳米晶磁性材料相比,充电效率也有大约0.3~1%左右的提升。As shown in Table 3, through a comparative analysis of charging efficiency, the charging efficiency of a wireless charging module using the shielding sheet of the present invention is much higher than that of a wireless charging module using a conventional shielding sheet of the same number of layers. Compared with the five-layer nanocrystalline magnetic material, the charging efficiency is also improved by about 0.3 to 1%.
与现在市场上的无线充电磁性材料相比,纳米晶铁氧体复合屏蔽片在保持超薄(80μm)的情况下充电效率也达到或超过传统5层纳米(140μm)晶所能达到的最高充电效率,同时,由于新结构磁性材料不需要碎磁等传统纳米晶磁片制程,可以提高产品良品率,减少人力、设备以及原材料投入,大幅度降低无线充电磁性材料成本。Compared with the wireless charging magnetic materials on the market today, the nanocrystalline ferrite composite shielding sheet can maintain or achieve ultra-thin (80μm) charging efficiency and reach or exceed the highest charging that can be achieved with traditional 5-layer nanometer (140μm) crystals. At the same time, because the new structure magnetic material does not require traditional nanocrystalline magnetic sheet manufacturing processes such as fragmentation, it can improve product yield, reduce labor, equipment and raw material input, and greatly reduce the cost of wireless charging magnetic materials.
实施例二Example two
请参阅图3,本发明的实施例二是在实施例一的基础上对无线充电模组用屏蔽片及无线充电模组做出进一步改进,与实施例中的无线充电模组的不同之处在于本实施例的无线充电模组还包括外圈导磁体,具体为:无线充电模组,包括充电线圈6和无线充电模组用屏蔽片,所述无线充电模组用屏蔽片包括外圈磁片1和中心导磁体2,外圈磁片1上设有与所述中心导磁体2相适配的孔3;所述中心导磁体2固定在所述孔3中;所述外圈磁片1包括至少一层导磁层,所述导磁层为纳米晶带材、非晶带材或高磁导金属软磁带材;所述孔3位于所述充电线圈6的中空区域内。可选的,充电线圈6通过压敏胶粘结在屏蔽片的外圈磁片1上。Please refer to FIG. 3, the second embodiment of the present invention is based on the first embodiment to further improve the shielding sheet for the wireless charging module and the wireless charging module, which is different from the wireless charging module in the embodiment. The wireless charging module in this embodiment further includes an outer ring magnet. Specifically, the wireless charging module includes a charging coil 6 and a shielding sheet for the wireless charging module. The shielding sheet for the wireless charging module includes an outer ring magnet. The sheet 1 and the center magnet 2 are provided with a hole 3 adapted to the center magnet 2 on the outer ring magnet 1; the center magnet 2 is fixed in the hole 3; the outer ring magnet 1 includes at least one magnetically permeable layer, the magnetically permeable layer is a nanocrystalline strip, an amorphous strip, or a high-permeability metal soft magnetic tape; the hole 3 is located in a hollow region of the charging coil 6. Optionally, the charging coil 6 is bonded to the outer ring magnetic sheet 1 of the shielding sheet through a pressure-sensitive adhesive.
当外圈磁片1中,纳米晶带材的层数为2层及以上时,相邻两层纳米晶带材可以通过高分子绝缘胶(例如丙烯酸胶)粘接,以防止外圈磁片1中产生长自由程涡流。优选所述外圈磁片1由2个或3个纳米晶带材层叠而成;纳米晶带材厚度为10~30μm。When the number of nanocrystalline strips in the outer magnetic sheet 1 is 2 or more, the adjacent two layers of nanocrystalline strips can be bonded by a polymer insulating adhesive (such as acrylic adhesive) to prevent the outer magnetic sheet. A long free path vortex is generated in 1. Preferably, the outer ring magnetic sheet 1 is formed by stacking two or three nanocrystalline strips; the thickness of the nanocrystalline strips is 10-30 μm.
所述中心导磁体2可以选择软磁铁氧体,例如Mn-Zn铁氧体、Ni-Zn铁氧体高绝缘性材料;中心导磁体2也可以是由多层磁粉芯薄膜层叠而成的柱状体,例如由多层FeSiAl、FeSi、FeNi等磁粉芯薄膜层叠而成的柱状体,相邻两层磁粉芯薄膜可以用绝缘胶粘接。The central magnet 2 can be selected from soft ferrites, such as Mn-Zn ferrite and Ni-Zn ferrite high-insulation materials; the central magnet 2 can also be a columnar body formed by stacking multiple magnetic powder core films. For example, a columnar body is formed by stacking a plurality of magnetic powder core films such as FeSiAl, FeSi, FeNi, and the adjacent two layers of magnetic powder core films may be bonded with an insulating glue.
本实施例中,选择用软磁铁氧体作为中心导磁体。具体的,所述外圈磁片1为磁导率大于或等于5000的纳米晶带材、外圈磁片1为磁导率大于1000的非晶带材或者外圈磁片1为磁导率大于或等于800的金属软磁带材;所述中心导磁体2(即软磁铁氧体)的磁导率为200-6000。In this embodiment, a soft ferrite is selected as the central magnet. Specifically, the outer ring magnetic sheet 1 is a nanocrystalline strip with a magnetic permeability greater than or equal to 5000, the outer ring magnetic sheet 1 is an amorphous strip with a magnetic permeability greater than 1,000, or the outer ring magnetic sheet 1 is a magnetic permeability A metal flexible magnetic tape material greater than or equal to 800; the magnetic permeability of the central magnet 2 (ie, soft ferrite) is 200-6000.
所述中心导磁体2的一端位于所述孔3中,所述中心导磁体2的另一端凸出于所述外圈磁片1,所述充电线圈6的内缘面与中心导磁体2的外缘面抵触。One end of the center magnet 2 is located in the hole 3, and the other end of the center magnet 2 protrudes from the outer ring magnetic sheet 1. The inner edge surface of the charging coil 6 and the center magnet 2 are The outer edge faces are in conflict.
优选的,所述孔3为与所述中心导磁体2相适配的贯穿孔,外圈磁片1的顶面与中心导磁体2的顶面共面。Preferably, the hole 3 is a through hole adapted to the center magnet 2, and the top surface of the outer ring magnetic sheet 1 and the top surface of the center magnet 2 are coplanar.
详细的,所述外圈磁片1的顶面设有胶层4,所述中心导磁体2的顶面与所述胶层4相连,优选所述胶层4为压敏丙烯酸胶层。当外圈磁片1的顶面没有所述胶层4时,可以选择中心导磁体2与外圈磁片1过盈配合。In detail, an adhesive layer 4 is provided on the top surface of the outer ring magnetic sheet 1, and the top surface of the center magnet 2 is connected to the adhesive layer 4. Preferably, the adhesive layer 4 is a pressure-sensitive acrylic adhesive layer. When the top surface of the outer ring magnetic sheet 1 is not provided with the adhesive layer 4, an interference fit between the central magnet 2 and the outer ring magnetic sheet 1 may be selected.
进一步的,还包括与外圈磁片1相连的外圈导磁体5,所述外圈导磁体5上设有用于容纳无线充电模组中充电线圈6的通孔,所述中心导磁体2位于所述通孔内;所述外圈导磁体5的顶面与所述外圈磁片1的顶面共面,所述外圈导磁体5的底面凸出于所述外圈磁片1的底面。优选的,所述充电线圈6的外缘面与所述外圈导磁体5的内缘面相抵触;Further, it further comprises an outer ring magnet 5 connected to the outer ring magnetic sheet 1. The outer ring magnet 5 is provided with a through hole for accommodating the charging coil 6 in the wireless charging module. The central magnet 2 is located at Inside the through hole; the top surface of the outer ring magnet 5 is coplanar with the top surface of the outer ring magnet 1, and the bottom surface of the outer ring magnet 5 protrudes from the outer ring magnet 1 Underside. Preferably, the outer edge surface of the charging coil 6 is in conflict with the inner edge surface of the outer ring magnet 5;
所述外圈导磁体5为软磁铁氧体,或者,所述外圈导磁体5为由多层磁粉芯薄膜层叠而成的柱状体。The outer ring magnetizer 5 is a soft ferrite, or the outer ring magnetizer 5 is a columnar body formed by laminating a plurality of magnetic powder core films.
优选的,所述外圈导磁体5的底面、所述中心导磁体2的底面和充电线圈6的底面三者共面。进一步优选的,所述外圈导磁体5的底面、所述中心导磁体2的底面和充电线圈6的底面贴于同一绝缘层7(例如丙烯酸胶层)上。Preferably, the bottom surface of the outer ring magnet 5, the bottom surface of the center magnet 2 and the bottom surface of the charging coil 6 are coplanar. Further preferably, the bottom surface of the outer ring magnet 5, the bottom surface of the center magnet 2 and the bottom surface of the charging coil 6 are adhered to the same insulating layer 7 (for example, an acrylic adhesive layer).
本实施例中,设置外圈导磁体5的原理与设置中心导磁体2的原理相类似,充电线圈6外的磁力线与充电线圈6中空区域磁力线一样,都是垂直于外圈磁片1的,那么此位置也能够使用低磁导率低损耗的磁性材料以达到进一步提高充电效率的目的。In this embodiment, the principle of setting the outer magnet 5 is similar to the principle of setting the central magnet 2. The magnetic field lines outside the charging coil 6 are the same as the magnetic field lines in the hollow region of the charging coil 6, and are perpendicular to the outer ring magnetic sheet 1. Then this position can also use magnetic materials with low permeability and low loss to achieve the purpose of further improving the charging efficiency.
本发明提供的无线充电模组用屏蔽片及无线充电模组,相比于传统的磁性屏蔽片,在相同的屏蔽性能的条件下,外圈磁片层叠的数量更少,而低磁损高绝缘的中心导磁体恰好镶嵌于线圈中心并不影响模组的厚度,所以有利于屏蔽片的小型化,同时充电效率还有所提升;不需要用到任何在材料中加入“气隙”或“绝缘裂纹”的工艺,可以缩短工艺制程和降低原材料使用量,从而提高产品的良率,降低无线充电模组的生产成本。Compared with the traditional magnetic shielding sheet, the shielding sheet for the wireless charging module and the wireless charging module provided by the present invention have a smaller number of laminated outer ring magnetic sheets and high magnetic loss under the same shielding performance. The insulating center magnet is just embedded in the center of the coil and does not affect the thickness of the module, so it is conducive to the miniaturization of the shielding sheet and the charging efficiency is improved; there is no need to add any "air gap" or " "Insulation crack" process can shorten the process and reduce the use of raw materials, thereby improving product yield and reducing the production cost of wireless charging modules.
综上所述,本发明的纳米晶复合屏蔽片在超薄、高充电效率以及成本方面都具有绝对优势,可以满足消费电子产品对无线充电发展的需求。In summary, the nanocrystalline composite shielding sheet of the present invention has absolute advantages in terms of ultra-thinness, high charging efficiency, and cost, and can meet the demand for wireless charging development of consumer electronics products.
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等同变换,或直接或间接运用在相关的技术领域,均同理包括在本发明的专利保护范围内。The above description is only an embodiment of the present invention, and thus does not limit the patent scope of the present invention. Any equivalent transformation made by using the content of the description and drawings of the present invention, or directly or indirectly used in related technical fields, is included in the same reason. Within the scope of patent protection of the present invention.

Claims (10)

  1. 一种无线充电模组用屏蔽片,其特征在于:包括外圈磁片和中心导磁体,外圈磁片上设有与所述中心导磁体相适配的孔;所述中心导磁体固定在所述孔中;所述外圈磁片包括至少一层导磁层,所述导磁层为纳米晶带材、非晶带材或金属软磁带材;所述中心导磁体为软磁铁氧体,或者,所述中心导磁体为由多层磁粉芯薄膜层叠而成的柱状体。A shielding sheet for a wireless charging module is characterized in that it comprises an outer ring magnetic sheet and a central magnet, and the outer ring magnetic sheet is provided with a hole adapted to the central magnet; the central magnet is fixed at the center. In the hole; the outer ring magnetic sheet includes at least one magnetically permeable layer, the magnetically permeable layer is a nanocrystalline strip, an amorphous strip, or a metal soft magnetic tape; the central magnetic conductor is a soft ferrite, Alternatively, the central magnet is a columnar body formed by laminating a plurality of magnetic powder core films.
  2. 根据权利要求1所述的无线充电模组用屏蔽片,其特征在于:所述中心导磁体的一端位于所述孔中,所述中心导磁体的另一端凸出于所述外圈磁片。The shielding sheet for a wireless charging module according to claim 1, wherein one end of the center magnet is located in the hole, and the other end of the center magnet is protruded from the outer ring magnetic sheet.
  3. 根据权利要求1或2所述的无线充电模组用屏蔽片,其特征在于:所述孔为与所述中心导磁体相适配的贯穿孔,外圈磁片的顶面与中心导磁体的顶面共面。The shielding sheet for a wireless charging module according to claim 1 or 2, characterized in that the hole is a through hole adapted to the center magnet, and the top surface of the outer ring magnet sheet and the center magnet are The top faces are coplanar.
  4. 根据权利要求3所述的无线充电模组用屏蔽片,其特征在于:所述外圈磁片的顶面设有胶层,所述中心导磁体的顶面与所述胶层相连。The shielding sheet for a wireless charging module according to claim 3, wherein an adhesive layer is provided on a top surface of the outer ring magnetic sheet, and a top surface of the central magnet is connected to the adhesive layer.
  5. 根据权利要求3所述的无线充电模组用屏蔽片,其特征在于:还包括与外圈磁片相连的外圈导磁体,所述外圈导磁体上设有用于容纳无线充电模组中充电线圈的通孔,所述中心导磁体位于所述通孔内;所述外圈导磁体的顶面与所述外圈磁片的顶面共面,所述外圈导磁体的底面凸出于所述外圈磁片的底面;The shielding sheet for a wireless charging module according to claim 3, further comprising an outer ring magnet connected to the outer ring magnetic sheet, and the outer ring magnet is provided on the outer ring magnet for accommodating charging in the wireless charging module. The through hole of the coil, the central magnet is located in the through hole; the top surface of the outer ring magnet is coplanar with the top surface of the outer ring magnetic sheet, and the bottom surface of the outer ring magnet is protruding from A bottom surface of the outer ring magnetic sheet;
    所述外圈导磁体为软磁铁氧体,或者,所述外圈导磁体为由多层磁粉芯薄膜层叠而成的柱状体。The outer ring magnetizer is a soft ferrite, or the outer ring magnetizer is a columnar body formed by laminating a plurality of magnetic powder core films.
  6. 根据权利要求5所述的无线充电模组用屏蔽片,其特征在于:所述外圈导磁体的底面与所述中心导磁体的底面共面。The shielding sheet for a wireless charging module according to claim 5, wherein the bottom surface of the outer ring magnet guide is coplanar with the bottom surface of the center magnet guide.
  7. 无线充电模组,包括充电线圈,其特征在于:还包括权利要求1所述的无线充电模组用屏蔽片,所述孔位于所述充电线圈的中空区域内。The wireless charging module includes a charging coil, further comprising a shielding sheet for a wireless charging module according to claim 1, wherein the hole is located in a hollow area of the charging coil.
  8. 根据权利要求7所述的无线充电模组,其特征在于:所述中心导磁体的一端位于所述孔中,所述中心导磁体的另一端凸出于所述外圈磁片,所述充电线圈的内缘面与中心导磁体的外缘面相抵触。The wireless charging module according to claim 7, wherein one end of the center magnet is located in the hole, and the other end of the center magnet is protruded from the outer ring magnetic sheet, and the charging is performed. The inner edge surface of the coil is in conflict with the outer edge surface of the center magnet.
  9. 根据权利要求8所述的无线充电模组,其特征在于:还包括与外圈磁片相连的外圈导磁体,外圈导磁体上设有一通孔,所述中心导磁体位于所述通孔内,所述充电线圈的外缘面与所述外圈导磁体的内缘面相抵触;The wireless charging module according to claim 8, further comprising an outer ring magnet connected to the outer ring magnetic sheet, the outer ring magnet is provided with a through hole, and the central guide magnet is located in the through hole. Inside, the outer edge surface of the charging coil is in conflict with the inner edge surface of the outer ring magnet;
    所述外圈导磁体为软磁铁氧体,或者,所述外圈导磁体为由多层磁粉芯薄膜层叠而成的柱状体,相邻两层磁粉芯薄膜相连。The outer ring magnetizer is a soft ferrite, or the outer ring magnetizer is a columnar body formed by stacking multiple magnetic powder core films, and two adjacent magnetic powder core films are connected.
  10. 根据权利要求9所述的无线充电模组,其特征在于:外圈导磁体的顶面与中心导磁体的顶面共面,所述外圈导磁体的底面与所述中心导磁体的底面位于所述外圈磁片的同一侧。The wireless charging module according to claim 9, characterized in that the top surface of the outer ring magnet is coplanar with the top surface of the center magnet, and the bottom surface of the outer ring magnet and the bottom surface of the center magnet are located The same side of the outer ring magnetic sheet.
PCT/CN2018/097353 2018-05-29 2018-07-27 Shielding sheet for wireless charging module and wireless charging module WO2019227644A1 (en)

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