WO2019223144A1 - Low-nitrogen oxide gas burner and flame adjustment method therefor - Google Patents
Low-nitrogen oxide gas burner and flame adjustment method therefor Download PDFInfo
- Publication number
- WO2019223144A1 WO2019223144A1 PCT/CN2018/102076 CN2018102076W WO2019223144A1 WO 2019223144 A1 WO2019223144 A1 WO 2019223144A1 CN 2018102076 W CN2018102076 W CN 2018102076W WO 2019223144 A1 WO2019223144 A1 WO 2019223144A1
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- WIPO (PCT)
- Prior art keywords
- core tube
- gas
- inner core
- main body
- head
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/02—Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/20—Non-premix gas burners, i.e. in which gaseous fuel is mixed with combustion air on arrival at the combustion zone
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details, e.g. noise reduction means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N1/00—Regulating fuel supply
Definitions
- the invention relates to a gas burner, in particular to a low nitrogen oxide gas burner and a flame regulating method thereof.
- jet flames are also used to generate lower NOx emissions than traditional ones.
- the burner body is equipped with a manual speed adjustment mechanism. By changing the area of the flame outlet, the flow velocity is changed to control the flame length. However, after the flame length adjustment is stable, the change of the concentrated release position of the flame heat energy cannot be achieved.
- an object of the present invention is to provide a low nitrogen oxide gas burner and a flame adjusting method thereof.
- NOx is equivalent to "nitrogen oxide”.
- a low nitrogen oxide gas burner includes:
- An inner core tube which is penetrated through the inner cavity of the main pipe, the head of the inner core pipe is correspondingly provided in the head region of the main pipe, and the head of the inner core pipe is a tapered surface;
- a first position adjusting mechanism for adjusting an axial position of the inner core tube relative to the main body to change a gap between the inner core tube head and the main body;
- the gas distribution adjustment mechanism is used to adjust the ratio of gas distribution to the inner cavity of the inner core tube and the inner cavity of the main pipe.
- the present invention changes the size of the gap between the head of the inner core tube and the main body through the first position adjustment mechanism under the condition of a certain amount of gas intake air, that is, changes the total outlet size of the burner.
- the jet flame of the appropriate length can be adjusted quickly It produces lower NOx emissions, and at the same time, it is convenient to adjust the position of concentrated release of thermal energy in the jet flame, which improves the radiation transmittance.
- the gas distribution adjustment mechanism includes:
- An outer core tube that is inserted through the inner cavity of the main tube and is sleeved on the outer periphery of the inner core tube.
- the head of the outer core tube is provided in the inner cavity of the main tube and away from the head of the main body.
- a first opening, a first gas control portion extending from the inner cavity of the main pipe, the first gas control portion can partially block the opening of the first opening;
- the tube body of the inner core tube is provided with a communicating inner core tube; Cavity and the second opening of the inner cavity of the outer core tube;
- a second position adjustment mechanism for adjusting an axial position of the outer core tube relative to the main body to change an opening area where the first opening exposes the first gas control portion
- Part of the gas entering from the gas inlet to the main body cavity is ejected from the main body cavity opening through the main body cavity, and the other part enters the inner cavity of the inner core tube through the first opening and the second opening through the inner core tube head. Squirting from the opening.
- the size of the gap between the inner core tube head and the main body is changed by the first position adjustment mechanism, that is, the total outlet size of the burner is changed, thereby changing the flow rate.
- the second position adjustment mechanism is used to change the amount of gas that enters the inner tube and the main cavity of the main pipe, thereby adjusting the position of the thermal energy concentrated in the stream of flame; Quickly adjust the jet flame of the appropriate length to generate lower NOx emissions, and at the same time, it can easily adjust the position of concentrated release of thermal energy in the jet flame, which improves the radiation transmittance.
- the head of the outer core tube is a tapered surface
- a second air control portion extends from the inner cavity of the main tube, and the gap between the second air control portion and the head of the outer core tube is constructed from the main tube head.
- the second position adjustment mechanism drives the axial movement of the outer core tube relative to the main body
- the flow port of the first gas control section is enlarged / reduced
- the flow port of the second gas control section is simultaneously reduced / Enlarged
- the first air control unit and the second air control unit simultaneously adjust the flow distribution into the inner core tube and the main body lumen respectively, reducing the adjustment stroke of the second position adjustment mechanism, and the volume configuration of each tube body is more Small, the response speed of flow distribution adjustment is significantly improved.
- the opening area of all the first openings on the outer core tube is 2-3 times the opening area of all the second openings on the inner core tube.
- the first position adjusting mechanism includes a bracket fixed to the main body, a first screw rod mounted on the bracket through a bearing, and a first screw nut fixed to the inner core tube.
- the first screw rod The end is provided with a turning handle or a control motor.
- the second position adjusting mechanism includes a second screw rod mounted on the main body through a bearing and a second screw rod nut fixed to the outer core tube.
- the end of the second screw rod is provided with a rotating handle or Control the motor.
- debugging can be performed on the spot by turning the handle; the control motor can also be connected to an electric control unit to achieve remote control, which greatly reduces the difficulty of field operation.
- the gas distribution adjusting mechanism includes a first gas control ring and a second gas control ring which are sleeved side by side between the main body and the inner core tube, and the first gas control ring is provided with a first blocking portion. And a first hollow part, the second air control ring is provided with a second blocking part and a second hollow part; an inner core tube provided on the inner side of the first air control ring and the second air control ring is connected to The gas inlet of the inner cavity of the inner tube; by adjusting the relative angle of the first gas control ring and the second gas control ring to change the opening size of the gas circulation port formed by the two, thereby realizing the adjustment of the gas distribution to the inner cavity of the inner tube and the main pipe Proportion of body cavity.
- first gas control ring is fixed on the inner wall of the main pipe, and the second gas control ring is sleeved on the inner core tube and can rotate as the inner core tube rotates; the tail end of the inner core tube further includes An angle adjusting mechanism for adjusting the rotation angle of the inner core tube.
- the overlapping area of the first and second barriers is changed by adjusting the relative angle of the first and second gas-control rings, that is, changing the first and second gas-control rings
- the size of the opening of the gas circulation port formed by the gas ring so as to adjust the proportion of gas distributed to the inner cavity of the inner core tube and the inner cavity of the main pipe, and adjust the concentrated position of the flame thermal energy; the adjustment operation using the angle adjustment mechanism is more intuitive and convenient, and the adjustment precision ; For different applications, component parameter adjustment is more convenient and manufacturability is stronger.
- the inner cavity of the head of the main pipe body includes a conical conical surface, a cylindrical surface, and an expanded conical surface which are arranged in order from the inside to the outside.
- the length of the cylindrical surface is 20-150 mm, and the included angle between the generatrix of the externally tapered surface and the axis of the main body is 3-15 °.
- the length of the tapered surface of the head of the inner core tube is 10-50 mm, and the included angle between the tapered surface bus bar and the axis of the inner core tube is 5-30 °.
- the rotation adjustment angle of the inner core ranges from 0 to 30 degrees and 0 to 90 degrees.
- the closing cone surface can make the gas spray out at high speed and provide high-speed heat flow, so that the air atmosphere of the heated kiln can be disturbed at high speed, thereby generating a uniform temperature field.
- the cylindrical surface makes the spray airflow more stable.
- the included angle of the externally tapered surface is controlled at 3-15 °, and the included angle of the tapered surface of the inner core tube head is 5-30 ° Jet flames are smoother.
- a flame regulating method for a low nitrogen oxide (NOx) gas burner, using the above low nitrogen oxide (NOx) gas burner, includes the following steps:
- Step 1 adjust the axial position of the inner core tube relative to the main body through a first position adjusting mechanism to change the gap between the inner core tube head and the main body to achieve adjustment of the flame length;
- step 2 the gas flows into the inner cavity of the main pipe and the inner cavity of the inner core pipe are adjusted by the gas distribution adjustment mechanism to realize the centralized adjustment of the flame thermal energy.
- the present invention changes the size of the gap between the head of the inner core tube and the main body through the first position adjustment mechanism under the condition of a certain amount of gas intake air, that is, changes the total outlet size of the burner.
- the jet flame of the appropriate length can be adjusted quickly It produces lower NOx emissions, and at the same time, it is convenient to adjust the position of concentrated release of thermal energy in the jet flame, which improves the radiation transmittance.
- FIG. 1 is a schematic structural diagram of an embodiment of the present invention
- FIG. 2 is a schematic structural diagram of another embodiment of the present invention.
- FIG. 3 is a schematic structural diagram of another embodiment of the present invention.
- FIG. 5 is a schematic structural diagram of another embodiment of the present invention.
- FIG. 6 is a schematic structural diagram of another embodiment of the present invention.
- a low and low nitrogen oxide gas burner includes:
- the main body 1 is provided with a gas inlet 11 on the pipe body;
- the inner core tube 2 is penetrated through the inner cavity of the main body 1, the head of the inner core tube 2 is correspondingly provided in the head region of the main body 1, and the head of the inner core tube 2 is a tapered surface;
- the outer core tube 3 is inserted through the inner cavity of the main body 1 and is sleeved on the outer periphery of the inner core tube 2.
- the head of the outer core tube 3 is provided in the inner cavity of the main body 1 and away from the head of the main body 1.
- the body of the tube 3 is provided with a first opening 31, and the first cavity of the main body 1 extends out of the first gas control portion 12, the first gas control portion 12 can partially block the opening of the first opening 31;
- the pipe body is provided with a second opening 21 that connects the inner cavity of the inner core tube 2 and the inner cavity of the outer core tube 3;
- a first position adjusting mechanism 4 for adjusting the axial position of the inner core tube 2 relative to the main body 1 to change the gap between the head of the inner core tube 2 and the main body 1;
- a second position adjusting mechanism 5 for adjusting the axial position of the outer core tube 3 relative to the main body to change the opening area of the first opening 31 exposed from the first gas control part 12;
- a part of the gas entering from the gas inlet 11 into the inner cavity of the main pipe 1 is ejected from the opening of the main pipe 1 through the inner cavity of the main pipe 1, and the other part enters the inner core through the first opening 31 and the second opening 21
- the inner cavity of the tube 2 is ejected from the opening of the head of the inner core tube 2.
- the beneficial effect of adopting the above technical solution is: when the gas intake amount is constant, the first position adjustment mechanism 4 is used to change the gap between the head of the inner core tube 2 and the main body 1, that is, the total The size of the outlet changes the flow rate and controls the length of the flame jet. Under a certain flow rate, the second position adjustment mechanism 5 is used to change the amount of gas that enters the inner cavity of the core tube 2 and the main body 1 respectively, and then the thermal energy Focus on the adjustment of the position in the stream flame; it can quickly adjust the jet flame of the appropriate length to produce lower NOx emissions, and at the same time, it can easily adjust the position of the concentrated release of thermal energy in the jet flame, improving the radiation transmission rate.
- the head of the outer core tube 3 is a tapered surface, and the second air control portion 13 extends from the inner cavity of the main body 1.
- the gap of the head of the core pipe 3 forms a gas passage which is ejected from the opening of the head of the main pipe 1.
- the first gas control part 12 and the second gas control part 13 adjust the flow distribution into the inner tube 2 and the main cavity 1 of the main body 1 simultaneously, reducing the second In the adjustment stroke of the position adjustment mechanism 5, the volume configuration of each pipe body is smaller, and the response speed of the flow distribution adjustment is significantly improved.
- the opening areas of all the first openings 31 on the outer core tube 3 are 2-3 times the opening areas of all the second openings 21 on the inner core tube 2.
- the inner cavity of the head of the main pipe 1 includes a closing cone surface 14, a cylindrical surface 15, and an expanded cone surface 16 which are arranged in order from the inside to the outside;
- the length of the cylindrical surface 15 L2 is 20-150mm, the included angle ⁇ between the generatrix of the externally tapered surface 16 and the axis of the main body is 3-15 °;
- the length L1 of the cone surface of the inner core tube 2 is 10-50mm, and the generatrix
- the included angle ⁇ formed by the core tube axis is 5-30 °.
- the beneficial effect of adopting the above technical solution is that the closing cone surface 14 enables high-speed gas ejection, provides high-speed heat flow, and causes the air atmosphere of the heated kiln to be disturbed at high speed, thereby generating a uniform temperature field; the cylindrical surface 15 enables ejection.
- the airflow is more stable, and the flow rate can be adjusted stably in cooperation with the tapered surface of the inner core tube 2.
- the included angle ⁇ of the externally tapered surface 16 is controlled at 3-15 °, and the included angle of the tapered surface of the inner core tube 2 is ⁇ . It is 5-30 °, which makes the jet flame more smooth and improves the adhesion of the flame root.
- the adjustable length of the flame can be increased by 20% -30%.
- the first position adjustment mechanism 4 includes a bracket 41 fixed to the main body 1, a first screw rod 42 mounted on the bracket 41 through a bearing, and A first lead screw nut 43 to which the inner core tube 2 is fixed, and an end of the first lead screw 42 is provided with a rotation handle 44 or a control motor 45;
- the second position adjusting mechanism 5 includes a second wire mounted on the main body 1 through a bearing
- the rod 51 and a second screw nut 52 fixed to the outer core tube 3 are provided with a rotation handle 53 or a control motor 54 at an end of the second screw rod 51.
- a low-NOx gas burner includes:
- the main body 1 is provided with a gas inlet 11 on the pipe body;
- the inner core tube 2 is penetrated through the inner cavity of the main body 1, the head of the inner core tube 2 is correspondingly provided in the head region of the main body 1, and the head of the inner core tube 2 is a tapered surface;
- a first position adjusting mechanism 4 for adjusting the axial position of the inner core tube 2 relative to the main body 1 to change the gap between the head of the inner core tube 2 and the main body 1;
- the gas distribution adjustment mechanism is used to adjust the ratio of gas distribution to the inner cavity of the inner core pipe 2 and the inner cavity of the main pipe 1.
- the beneficial effect of adopting the above technical solution is: when the gas intake amount is constant, the first position adjustment mechanism 4 is used to change the gap between the head of the inner core tube 2 and the main body 1, that is, the total The size of the outlet, so as to change the flow rate and control the length of the jet of flames; adjust the proportion of gas distributed to the inner cavity of the inner core tube 2 and the main cavity 1 through the gas distribution adjustment mechanism to achieve the adjustment of the position of the thermal energy concentrated in the stream; Quickly adjust the jet flame of the appropriate length to generate lower low nitrogen oxide (NOx) emissions, and at the same time, it can easily adjust the position of concentrated release of thermal energy in the jet flame, which improves the radiation transmittance.
- NOx nitrogen oxide
- the gas distribution adjustment mechanism includes a first gas control ring 61 and a second gas control ring which are arranged side by side between the main body 1 and the inner core tube 2.
- Air ring 62 The first air control ring 61 is provided with a first blocking portion 611 and a first hollow portion 612.
- the second air control ring 62 is provided with a second blocking portion 621 and a second hollow portion 622.
- An inner gas tube 2 on the inner side of a gas control ring 61 and a second gas control ring 62 is provided with a gas sub-inlet 22 connected to the inner cavity of the inner core tube; by adjusting the first gas control ring 61 and the second gas control ring 62, The relative angle is used to change the opening size of the gas circulation port formed by the two, so as to adjust the proportion of gas distributed to the inner cavity of the inner core tube 2 and the inner cavity of the main body 1.
- the first gas control ring 61 is fixed on the inner wall of the main body 1, the second gas control ring 62 is sleeved on the inner core tube 2, and the second gas control ring
- the ring groove 623 cooperates with the long rib 23 on the inner core tube; when the inner core tube 2 moves in the axial direction, the position of the second gas control ring 62 remains unchanged; when the inner core tube 2 rotates, the second The air control ring 62 rotates with the inner core tube; the tail end of the inner core tube 2 further includes an angle adjusting mechanism 7 for adjusting the rotation angle of the inner core tube.
- the beneficial effect of adopting the above technical solution is: by adjusting the relative angle of the first gas control ring 61 and the second gas control ring 62, the overlapping area of the first barrier portion 611 and the second barrier portion 621 is changed, that is, the first The opening size of the gas circulation port formed by the gas control ring 61 and the second gas control ring 62, so as to adjust the proportion of gas distributed to the inner cavity of the inner core tube 2 and the inner cavity of the main body 1 to achieve the adjustment of the concentrated position of the flame thermal energy;
- the adjustment operation of the angle adjustment mechanism 7 is more intuitive and convenient, and the adjustment accuracy is high; for different applications, the adjustment of component parameters is more convenient and the manufacturability is stronger.
- a flame regulating method for a low-low-nitrogen-oxide (NOx) gas burner, using the above-mentioned low-low-nitrogen-oxide gas burner, includes the following steps:
- Step 1 adjust the axial position of the inner core tube relative to the main body through a first position adjusting mechanism to change the gap between the inner core tube head and the main body to achieve adjustment of the flame length;
- step 2 the gas flows into the inner cavity of the main pipe and the inner cavity of the inner core pipe are adjusted by the gas distribution adjustment mechanism to realize the centralized adjustment of the flame thermal energy.
- the beneficial effect of adopting the above technical solution is that, under the condition that the gas intake amount is constant, the size of the gap between the inner core tube head and the main body is changed by the first position adjustment mechanism, that is, the total outlet size of the burner is changed.
- the first position adjustment mechanism that is, the total outlet size of the burner is changed.
- the jet flame of the appropriate length can be adjusted quickly
- NOx nitrogen oxide
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Abstract
A low-nitrogen oxide (NOx) gas burner, comprising: a main pipe body (1) and an inner core pipe (2). Under conditions of a constant amount of gas intake, the size of a gap between an inner core pipe (2) head and the main pipe body (1) is changed by means of a first position adjustment mechanism (4), thereby changing the total size of an outlet of the burner, thus changing the flow rate and controlling flame length. Under conditions of a constant flow rate, the amount of gas distributed to the inner core pipe (2) and the main pipe body (1) inner cavity is changed by means of a gas distribution adjustment mechanism, thus adjusting the position of the focus of heat energy in the flame. The appropriate flame length can be rapidly adjusted and lower NOx emissions produced. The position of the focus of heat energy released in the flame can also be conveniently adjusted, improving radiation transmittance.
Description
本发明涉及一种燃气燃烧器,具体涉及一种低氮氧化物燃气燃烧器及其火焰调节方法。The invention relates to a gas burner, in particular to a low nitrogen oxide gas burner and a flame regulating method thereof.
在工业窑炉,特别是蓄热室玻璃熔炉具有极高的燃烧温度,通常在1300-1650℃的温度范围内。由于炉子和火焰温度很高,导致产生大量的NOx排放。为了解决越来越严格的排放限制,很多开发技术是通过修改空燃比,来抑制氮氧化物的形成,还包括富氧空气分级,但这样的技术改造投资非常大,使用成本高。Glass furnaces in industrial kilns, especially regenerators, have extremely high combustion temperatures, usually in the range of 1300-1650 ° C. Due to the high temperature of the furnace and flame, a large amount of NOx emissions are generated. In order to solve the increasingly stringent emission restrictions, many development technologies have suppressed the formation of nitrogen oxides by modifying the air-fuel ratio, including oxygen-enriched air classification, but such technological transformation investment is very large and the use cost is high.
目前也有采用射流火焰而产生比传统更低的NOx排放,在燃烧器的本体上配备有手动速度调节机构,通过改变火焰出口的面积,从而改变流速,以控制火焰长度。但是火焰长度调节稳定后,无法实现火焰热能集中释放位置的改变。At present, jet flames are also used to generate lower NOx emissions than traditional ones. The burner body is equipped with a manual speed adjustment mechanism. By changing the area of the flame outlet, the flow velocity is changed to control the flame length. However, after the flame length adjustment is stable, the change of the concentrated release position of the flame heat energy cannot be achieved.
发明内容Summary of the Invention
为了克服上述现有技术的不足,本发明的目的是提供了一种低氮氧化物燃气燃烧器及其火焰调节方法。在本申请以下的内容中,“NOx”等同于“氮氧化物”。In order to overcome the above-mentioned shortcomings of the prior art, an object of the present invention is to provide a low nitrogen oxide gas burner and a flame adjusting method thereof. In the following content of this application, "NOx" is equivalent to "nitrogen oxide".
为达到上述目的,本发明解决其技术问题所采用的技术方案是:In order to achieve the above objective, the technical solution adopted by the present invention to solve its technical problems is:
一种低氮氧化物燃气燃烧器,包括:A low nitrogen oxide gas burner includes:
主管体,其管身上设有燃气进气口;A main body with a gas inlet on its body;
内芯管,其穿设于主管体内腔,内芯管的头部对应设于主管体头部区域,所述内芯管的头部为锥形面;An inner core tube, which is penetrated through the inner cavity of the main pipe, the head of the inner core pipe is correspondingly provided in the head region of the main pipe, and the head of the inner core pipe is a tapered surface;
第一位置调节机构,其用于调节内芯管相对于主管体的轴向位置,来改变内芯管头部与主管体之间的间隙大小;A first position adjusting mechanism for adjusting an axial position of the inner core tube relative to the main body to change a gap between the inner core tube head and the main body;
燃气分配调整机构,其用于调整燃气分配到内芯管内腔和主管体内腔的比例。The gas distribution adjustment mechanism is used to adjust the ratio of gas distribution to the inner cavity of the inner core tube and the inner cavity of the main pipe.
本发明相较于现有技术,在燃气进气量一定的情况下,通过第一位置调节机构来改变内芯管头部与主管体之间的间隙大小,即改变燃烧器总的出口大小,从而改变流速,控制流焰喷出长度;通过燃气分配调整机构调整燃气分配到内芯管内腔和主管体内腔的比例,实现热能集中在流焰中位置的调节;可以快速调整合适长度的射流火焰而产生更低的NOx排放,同时能方便调整射流火焰中热能集中释放的位置,改进了辐射透过率。Compared with the prior art, the present invention changes the size of the gap between the head of the inner core tube and the main body through the first position adjustment mechanism under the condition of a certain amount of gas intake air, that is, changes the total outlet size of the burner. In order to change the flow velocity and control the length of the jet flame; adjust the ratio of the gas distribution to the inner cavity of the core tube and the main cavity of the main body through the gas distribution adjustment mechanism to achieve the adjustment of the position of the thermal energy concentrated in the stream flame; the jet flame of the appropriate length can be adjusted quickly It produces lower NOx emissions, and at the same time, it is convenient to adjust the position of concentrated release of thermal energy in the jet flame, which improves the radiation transmittance.
进一步地,所述燃气分配调整机构包括:Further, the gas distribution adjustment mechanism includes:
外芯管,其穿设于主管体内腔且套设在内芯管外周,外芯管的头部设于主管体内腔且远离主管体头部的区域,所述外芯管的管身上设有第一开孔,所述主管体内腔延伸出第一控气部,所述第一控气部可将第一开孔的开口局部遮挡;所述内芯管的管身上设有连通内芯管内腔和外芯管内腔的第二开孔;An outer core tube that is inserted through the inner cavity of the main tube and is sleeved on the outer periphery of the inner core tube. The head of the outer core tube is provided in the inner cavity of the main tube and away from the head of the main body. A first opening, a first gas control portion extending from the inner cavity of the main pipe, the first gas control portion can partially block the opening of the first opening; the tube body of the inner core tube is provided with a communicating inner core tube; Cavity and the second opening of the inner cavity of the outer core tube;
第二位置调节机构,其用于调节外芯管相对于主管体的轴向位置,来改变第一开孔露出第一控气部的开口面积;A second position adjustment mechanism for adjusting an axial position of the outer core tube relative to the main body to change an opening area where the first opening exposes the first gas control portion;
从燃气进气口进入到主管体内腔的燃气,一部分经主管体内腔从主管体头部开口喷出,另一部分经第一开孔和第二开孔进入内芯管内腔从内芯管头部开口喷出。Part of the gas entering from the gas inlet to the main body cavity is ejected from the main body cavity opening through the main body cavity, and the other part enters the inner cavity of the inner core tube through the first opening and the second opening through the inner core tube head. Squirting from the opening.
采用上述优选的方案,在燃气进气量一定的情况下,通过第一位置调节机构来改变内芯管头部与主管体之间的间隙大小,即改变燃烧器总的出口大小,从而改变流速,控制流焰喷出长度;在流速一定的情况下,通过第二位置调节机构来改变分别进入到内芯管和主管体内腔的燃气量,进而对热能集中在流焰中位置的调节;可以快速调整合适长度的射流火焰而产生更低的NOx排放,同时能方便调整射流火焰中热能集中释放的位置,改进了辐射透过率。With the above-mentioned preferred solution, when the gas intake is constant, the size of the gap between the inner core tube head and the main body is changed by the first position adjustment mechanism, that is, the total outlet size of the burner is changed, thereby changing the flow rate. To control the length of the jet of flame; under the condition of a constant flow rate, the second position adjustment mechanism is used to change the amount of gas that enters the inner tube and the main cavity of the main pipe, thereby adjusting the position of the thermal energy concentrated in the stream of flame; Quickly adjust the jet flame of the appropriate length to generate lower NOx emissions, and at the same time, it can easily adjust the position of concentrated release of thermal energy in the jet flame, which improves the radiation transmittance.
进一步地,所述外芯管的头部为锥形面,所述主管体内腔延伸出第二控气部,所述第二控气部与外芯管的头部的间隙构建从主管体头部开口喷出的燃气通道。Further, the head of the outer core tube is a tapered surface, and a second air control portion extends from the inner cavity of the main tube, and the gap between the second air control portion and the head of the outer core tube is constructed from the main tube head. A gas passage spouted from the opening.
采用上述优选的方案,随着第二位置调节机构带动外芯管相对于 主管体的轴向移动,第一控气部的流通口扩大/缩小时,第二控气部的流通口同步缩小/扩大,第一控气部和第二控气部同步对分别进入到内芯管和主管体内腔的流量分配进行调节,减小了第二位置调节机构的调节行程,各管体的体积配置更小,流量分配调节的响应速度明显提高。With the above preferred solution, as the second position adjustment mechanism drives the axial movement of the outer core tube relative to the main body, when the flow port of the first gas control section is enlarged / reduced, the flow port of the second gas control section is simultaneously reduced / Enlarged, the first air control unit and the second air control unit simultaneously adjust the flow distribution into the inner core tube and the main body lumen respectively, reducing the adjustment stroke of the second position adjustment mechanism, and the volume configuration of each tube body is more Small, the response speed of flow distribution adjustment is significantly improved.
进一步地,所述外芯管上所有第一开孔的开口面积为所述内芯管上所有第二开孔开口面积的2-3倍。Further, the opening area of all the first openings on the outer core tube is 2-3 times the opening area of all the second openings on the inner core tube.
采用上述优选的方案,确保热能集中的调节范围更合理,更能提高热能集中调节精度。By adopting the above-mentioned preferred scheme, it is ensured that the adjustment range of the concentrated thermal energy is more reasonable, and the accuracy of the concentrated thermal energy adjustment can be improved.
进一步地,所述第一位置调节机构包括与主管体相固定的支架、通过轴承安装在支架上的第一丝杆以及与内芯管相固定的第一丝杆螺母,所述第一丝杆端部设有转动手柄或控制马达。Further, the first position adjusting mechanism includes a bracket fixed to the main body, a first screw rod mounted on the bracket through a bearing, and a first screw nut fixed to the inner core tube. The first screw rod The end is provided with a turning handle or a control motor.
进一步地,所述第二位置调节机构包括通过轴承安装在主管体上的第二丝杆以及与外芯管相固定的第二丝杆螺母,所述第二丝杆端部设有转动手柄或控制马达。Further, the second position adjusting mechanism includes a second screw rod mounted on the main body through a bearing and a second screw rod nut fixed to the outer core tube. The end of the second screw rod is provided with a rotating handle or Control the motor.
采用上述优选的方案,可以通过转动手柄现场进行调试;还可以将控制马达接入电动控制单元,实现远程控制,大大降低现场操作的难度。With the above-mentioned preferred solution, debugging can be performed on the spot by turning the handle; the control motor can also be connected to an electric control unit to achieve remote control, which greatly reduces the difficulty of field operation.
进一步地,所述燃气分配调整机构包括并排套设在主管体和内芯管之间的第一控气环和第二控气环,所述第一控气环上设有第一隔挡部和第一镂空部,所述第二控气环上设有第二隔挡部和第二镂空部;在第一控气环和第二控气环里侧的内芯管上设有连通到内芯管内腔的燃气子入口;通过调节第一控气环和第二控气环的相对角度来改变两者所形成燃气流通口的开口大小,进而实现调整燃气分配到内芯管内腔和主管体内腔的比例。Further, the gas distribution adjusting mechanism includes a first gas control ring and a second gas control ring which are sleeved side by side between the main body and the inner core tube, and the first gas control ring is provided with a first blocking portion. And a first hollow part, the second air control ring is provided with a second blocking part and a second hollow part; an inner core tube provided on the inner side of the first air control ring and the second air control ring is connected to The gas inlet of the inner cavity of the inner tube; by adjusting the relative angle of the first gas control ring and the second gas control ring to change the opening size of the gas circulation port formed by the two, thereby realizing the adjustment of the gas distribution to the inner cavity of the inner tube and the main pipe Proportion of body cavity.
进一步地,所述第一控气环固定在主管体内壁,所述第二控气环套设在内芯管上并可随内芯管转动而转动;所述内芯管的尾端还包括一用于调整内芯管转动角度的角度调整机构。Further, the first gas control ring is fixed on the inner wall of the main pipe, and the second gas control ring is sleeved on the inner core tube and can rotate as the inner core tube rotates; the tail end of the inner core tube further includes An angle adjusting mechanism for adjusting the rotation angle of the inner core tube.
采用上述优选的方案,通过调节第一控气环和第二控气环的相对 角度来改变第一隔挡部与第二隔挡部的重叠面积,即改变第一控气环和第二控气环所形成燃气流通口的开口大小,进而实现调整燃气分配到内芯管内腔和主管体内腔的比例,实现火焰热能集中位置的调节;采用角度调整机构调节操作更为直观方便,调整精度高;对不同应用场合,零部件参数调整更为方便,可制造性更强。With the above-mentioned preferred solution, the overlapping area of the first and second barriers is changed by adjusting the relative angle of the first and second gas-control rings, that is, changing the first and second gas-control rings The size of the opening of the gas circulation port formed by the gas ring, so as to adjust the proportion of gas distributed to the inner cavity of the inner core tube and the inner cavity of the main pipe, and adjust the concentrated position of the flame thermal energy; the adjustment operation using the angle adjustment mechanism is more intuitive and convenient, and the adjustment precision ; For different applications, component parameter adjustment is more convenient and manufacturability is stronger.
进一步地,所述主管体头部内腔包括从内往外依次设置的收口锥面、圆柱面和外张锥面。Further, the inner cavity of the head of the main pipe body includes a conical conical surface, a cylindrical surface, and an expanded conical surface which are arranged in order from the inside to the outside.
进一步地,所述圆柱面的长度为20-150mm,所述外张锥面的母线与主管体轴线所成夹角为3-15°。Further, the length of the cylindrical surface is 20-150 mm, and the included angle between the generatrix of the externally tapered surface and the axis of the main body is 3-15 °.
进一步地,所述内芯管头部锥形面长度为10-50mm,锥形面母线与内芯管轴线所成夹角为5-30°。Further, the length of the tapered surface of the head of the inner core tube is 10-50 mm, and the included angle between the tapered surface bus bar and the axis of the inner core tube is 5-30 °.
进一步地,内芯旋转调整角度从为0~30度和0~90度范围内。Further, the rotation adjustment angle of the inner core ranges from 0 to 30 degrees and 0 to 90 degrees.
采用上述优选的方案,收口锥面能使燃气高速喷出,提供高速热流,使被加热窑炉的空气气氛得到高速扰动,从而产生温度均匀的温度场;圆柱面使喷出气流更为稳定,与内芯管头部锥形面配合实现流速的稳定调节;外张锥面的夹角控制在3-15°,内芯管头部锥形面夹角为5-30°,使喷出的射流火焰更为顺畅。By adopting the above-mentioned preferred scheme, the closing cone surface can make the gas spray out at high speed and provide high-speed heat flow, so that the air atmosphere of the heated kiln can be disturbed at high speed, thereby generating a uniform temperature field. The cylindrical surface makes the spray airflow more stable. Cooperate with the tapered surface of the inner core tube head to achieve stable adjustment of the flow rate; the included angle of the externally tapered surface is controlled at 3-15 °, and the included angle of the tapered surface of the inner core tube head is 5-30 ° Jet flames are smoother.
一种低氮氧化物(NOx)燃气燃烧器的火焰调节方法,采用上述的低氮氧化物(NOx)燃气燃烧器,包括如下步骤:A flame regulating method for a low nitrogen oxide (NOx) gas burner, using the above low nitrogen oxide (NOx) gas burner, includes the following steps:
步骤1,通过第一位置调节机构调节内芯管相对于主管体的轴向位置,来改变内芯管头部与主管体之间的间隙大小,实现火焰长度的调整;Step 1: adjust the axial position of the inner core tube relative to the main body through a first position adjusting mechanism to change the gap between the inner core tube head and the main body to achieve adjustment of the flame length;
步骤2,通过燃气分配调整机构调节燃气分别进入主管体内腔和内芯管内腔的流量,实现火焰热能集中的调整。In step 2, the gas flows into the inner cavity of the main pipe and the inner cavity of the inner core pipe are adjusted by the gas distribution adjustment mechanism to realize the centralized adjustment of the flame thermal energy.
本发明相较于现有技术,在燃气进气量一定的情况下,通过第一位置调节机构来改变内芯管头部与主管体之间的间隙大小,即改变燃烧器总的出口大小,从而改变流速,控制流焰喷出长度;通过燃气分配调整机构调整燃气分配到内芯管内腔和主管体内腔的比例,实现热能集中在流焰中位置的调节;可以快速调整合适长度的射流火焰而产 生更低的NOx排放,同时能方便调整射流火焰中热能集中释放的位置,改进了辐射透过率。Compared with the prior art, the present invention changes the size of the gap between the head of the inner core tube and the main body through the first position adjustment mechanism under the condition of a certain amount of gas intake air, that is, changes the total outlet size of the burner. In order to change the flow velocity and control the length of the jet flame; adjust the ratio of the gas distribution to the inner cavity of the core tube and the main cavity of the main body through the gas distribution adjustment mechanism to achieve the adjustment of the position of the thermal energy concentrated in the stream flame; the jet flame of the appropriate length can be adjusted quickly It produces lower NOx emissions, and at the same time, it is convenient to adjust the position of concentrated release of thermal energy in the jet flame, which improves the radiation transmittance.
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly explain the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without paying creative labor.
图1是本发明一种实施方式的结构示意图;FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
图2是本发明另一种实施方式的结构示意图;2 is a schematic structural diagram of another embodiment of the present invention;
图3是本发明另一种实施方式的结构示意图;3 is a schematic structural diagram of another embodiment of the present invention;
图4是本发明另一种实施方式的结构示意图;4 is a schematic structural diagram of another embodiment of the present invention;
图5是本发明另一种实施方式的结构示意图;5 is a schematic structural diagram of another embodiment of the present invention;
图6是本发明另一种实施方式的结构示意图。FIG. 6 is a schematic structural diagram of another embodiment of the present invention.
图中数字和字母所表示的相应部件的名称:Names of corresponding parts indicated by numbers and letters in the figure:
1-主管体;11-燃气进气口;12-第一控气部;13-第二控气部;14-收口锥面;15-圆柱面;16-外张锥面;2-内芯管;21-第二开孔;22-燃气子入口;23-长条凸筋;3-外芯管;31-第一开孔;4-第一位置调节机构;41-支架;42-第一丝杆;43-第一丝杆螺母;44-转动手柄;45-控制马达;5-第二位置调节机构;51-第二丝杆;52-第二丝杆螺母;53-转动手柄;54-控制马达;61-第一控气环;611-第一隔挡部;612-第一镂空部;62-第二控气环;621-第二隔挡部;622-第二镂空部;623-卡槽;7-角度调整机构。1- main body; 11- gas inlet; 12- first air control part; 13- second air control part; 14- closing cone surface; 15- cylindrical surface; 16- outward tensioning cone surface; 2- inner core Tube; 21-second opening; 22-gas inlet; 23-long rib; 3-outer core tube; 31-first opening; 4-first position adjustment mechanism; 41-bracket; 42-section One screw; 43-first screw nut; 44-rotation handle; 45-control motor; 5-second position adjustment mechanism; 51-second screw; 52-second screw nut; 53-rotation handle; 54-control motor; 61-first air control ring; 611-first blocking portion; 612-first hollow portion; 62-second air control ring; 621-second blocking portion; 622-second hollow portion ; 623-card slot; 7- angle adjustment mechanism.
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例, 都属于本发明保护的范围。In the following, the technical solutions in the embodiments of the present invention will be clearly and completely described with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
如图1所示,一种低低氮氧化物燃气燃烧器,包括:As shown in Figure 1, a low and low nitrogen oxide gas burner includes:
主管体1,其管身上设有燃气进气口11;The main body 1 is provided with a gas inlet 11 on the pipe body;
内芯管2,其穿设于主管体1内腔,内芯管2的头部对应设于主管体1头部区域,内芯管2的头部为锥形面;The inner core tube 2 is penetrated through the inner cavity of the main body 1, the head of the inner core tube 2 is correspondingly provided in the head region of the main body 1, and the head of the inner core tube 2 is a tapered surface;
外芯管3,其穿设于主管体1内腔且套设在内芯管2外周,外芯管3的头部设于主管体1内腔且远离主管体1头部的区域,外芯管3的管身上设有第一开孔31,主管体1内腔延伸出第一控气部12,第一控气部12可将第一开孔31的开口局部遮挡;内芯管2的管身上设有连通内芯管2内腔和外芯管3内腔的第二开孔21;The outer core tube 3 is inserted through the inner cavity of the main body 1 and is sleeved on the outer periphery of the inner core tube 2. The head of the outer core tube 3 is provided in the inner cavity of the main body 1 and away from the head of the main body 1. The body of the tube 3 is provided with a first opening 31, and the first cavity of the main body 1 extends out of the first gas control portion 12, the first gas control portion 12 can partially block the opening of the first opening 31; The pipe body is provided with a second opening 21 that connects the inner cavity of the inner core tube 2 and the inner cavity of the outer core tube 3;
第一位置调节机构4,其用于调节内芯管2相对于主管体1的轴向位置,来改变内芯管2头部与主管体1之间的间隙大小;A first position adjusting mechanism 4 for adjusting the axial position of the inner core tube 2 relative to the main body 1 to change the gap between the head of the inner core tube 2 and the main body 1;
第二位置调节机构5,其用于调节外芯管3相对于主管体的轴向位置,来改变第一开孔31露出第一控气部12的开口面积;A second position adjusting mechanism 5 for adjusting the axial position of the outer core tube 3 relative to the main body to change the opening area of the first opening 31 exposed from the first gas control part 12;
从燃气进气口11进入到主管体1内腔的燃气,一部分经主管体1内腔从主管体1头部开口喷出,另一部分经第一开孔31和第二开孔21进入内芯管2内腔从内芯管2头部开口喷出。A part of the gas entering from the gas inlet 11 into the inner cavity of the main pipe 1 is ejected from the opening of the main pipe 1 through the inner cavity of the main pipe 1, and the other part enters the inner core through the first opening 31 and the second opening 21 The inner cavity of the tube 2 is ejected from the opening of the head of the inner core tube 2.
采用上述技术方案的有益效果是:在燃气进气量一定的情况下,通过第一位置调节机构4来改变内芯管2头部与主管体1之间的间隙大小,即改变燃烧器总的出口大小,从而改变流速,控制流焰喷出长度;在流速一定的情况下,通过第二位置调节机构5来改变分别进入到内芯管2和主管体1内腔的燃气量,进而对热能集中在流焰中位置的调节;可以快速调整合适长度的射流火焰而产生更低的NOx排放,同时能方便调整射流火焰中热能集中释放的位置,改进了辐射透过率。The beneficial effect of adopting the above technical solution is: when the gas intake amount is constant, the first position adjustment mechanism 4 is used to change the gap between the head of the inner core tube 2 and the main body 1, that is, the total The size of the outlet changes the flow rate and controls the length of the flame jet. Under a certain flow rate, the second position adjustment mechanism 5 is used to change the amount of gas that enters the inner cavity of the core tube 2 and the main body 1 respectively, and then the thermal energy Focus on the adjustment of the position in the stream flame; it can quickly adjust the jet flame of the appropriate length to produce lower NOx emissions, and at the same time, it can easily adjust the position of the concentrated release of thermal energy in the jet flame, improving the radiation transmission rate.
如图1所示,在本发明的另一些实施方式中,外芯管3的头部为锥形面,主管体1内腔延伸出第二控气部13,第二控气部13与外芯管3的头部的间隙构建从主管体1头部开口喷出的燃气通道。采用上述技术方案的有益效果是:随着第二位置调节机构5带动外芯管3相 对于主管体1的轴向移动,第一控气部12露出的流通口扩大/缩小时,第二控气部13的流通口同步缩小/扩大,第一控气部12和第二控气部13同步对分别进入到内芯管2和主管体1内腔的流量分配进行调节,减小了第二位置调节机构5的调节行程,各管体的体积配置更小,流量分配调节的响应速度明显提高。As shown in FIG. 1, in other embodiments of the present invention, the head of the outer core tube 3 is a tapered surface, and the second air control portion 13 extends from the inner cavity of the main body 1. The gap of the head of the core pipe 3 forms a gas passage which is ejected from the opening of the head of the main pipe 1. The beneficial effect of adopting the above technical solution is that as the second position adjustment mechanism 5 drives the axial movement of the outer core tube 3 with respect to the main body 1, when the flow opening exposed by the first gas control portion 12 is enlarged / reduced, the second control The flow port of the gas part 13 is simultaneously reduced / expanded. The first gas control part 12 and the second gas control part 13 adjust the flow distribution into the inner tube 2 and the main cavity 1 of the main body 1 simultaneously, reducing the second In the adjustment stroke of the position adjustment mechanism 5, the volume configuration of each pipe body is smaller, and the response speed of the flow distribution adjustment is significantly improved.
在本发明的另一些实施方式中,外芯管3上所有第一开孔31的开口面积为内芯管2上所有第二开孔21开口面积的2-3倍。采用上述技术方案的有益效果是:确保热能集中的调节范围更合理,更能提高热能集中调节精度。In other embodiments of the present invention, the opening areas of all the first openings 31 on the outer core tube 3 are 2-3 times the opening areas of all the second openings 21 on the inner core tube 2. The beneficial effects of adopting the above technical solution are: ensuring that the adjustment range of the concentrated thermal energy is more reasonable, and the accuracy of the centralized thermal energy adjustment can be improved.
如图3所示,在本发明的另一些实施方式中,主管体1头部内腔包括从内往外依次设置的收口锥面14、圆柱面15和外张锥面16;圆柱面15的长度L2为20-150mm,外张锥面16的母线与主管体轴线所成夹角β为3-15°;内芯管2头部锥形面长度L1为10-50mm,锥形面母线与内芯管轴线所成夹角α为5-30°。采用上述技术方案的有益效果是:收口锥面14能使燃气高速喷出,提供高速热流,使被加热窑炉的空气气氛得到高速扰动,从而产生温度均匀的温度场;圆柱面15使喷出气流更为稳定,与内芯管2头部锥形面配合实现流速的稳定调节;外张锥面16的夹角β控制在3-15°,内芯管2头部锥形面夹角α为5-30°,使喷出的射流火焰更为顺畅,提高火焰根部的附着能力,火焰的可调长度可提高20%-30%。As shown in FIG. 3, in other embodiments of the present invention, the inner cavity of the head of the main pipe 1 includes a closing cone surface 14, a cylindrical surface 15, and an expanded cone surface 16 which are arranged in order from the inside to the outside; the length of the cylindrical surface 15 L2 is 20-150mm, the included angle β between the generatrix of the externally tapered surface 16 and the axis of the main body is 3-15 °; the length L1 of the cone surface of the inner core tube 2 is 10-50mm, and the generatrix The included angle α formed by the core tube axis is 5-30 °. The beneficial effect of adopting the above technical solution is that the closing cone surface 14 enables high-speed gas ejection, provides high-speed heat flow, and causes the air atmosphere of the heated kiln to be disturbed at high speed, thereby generating a uniform temperature field; the cylindrical surface 15 enables ejection. The airflow is more stable, and the flow rate can be adjusted stably in cooperation with the tapered surface of the inner core tube 2. The included angle β of the externally tapered surface 16 is controlled at 3-15 °, and the included angle of the tapered surface of the inner core tube 2 is α. It is 5-30 °, which makes the jet flame more smooth and improves the adhesion of the flame root. The adjustable length of the flame can be increased by 20% -30%.
如图1、2所示,在本发明的另一些实施方式中,第一位置调节机构4包括与主管体1相固定的支架41、通过轴承安装在支架41上的第一丝杆42以及与内芯管2相固定的第一丝杆螺母43,第一丝杆42端部设有转动手柄44或控制马达45;第二位置调节机构5包括通过轴承安装在主管体1上的第二丝杆51以及与外芯管3相固定的第二丝杆螺母52,第二丝杆51端部设有转动手柄53或控制马达54。采用上述技术方案的有益效果是:可以通过转动手柄44/53现场进行调试;还可以将控制马达45/54接入电动控制单元,实现远程控制,大大降低现场操作的难度。As shown in FIGS. 1 and 2, in other embodiments of the present invention, the first position adjustment mechanism 4 includes a bracket 41 fixed to the main body 1, a first screw rod 42 mounted on the bracket 41 through a bearing, and A first lead screw nut 43 to which the inner core tube 2 is fixed, and an end of the first lead screw 42 is provided with a rotation handle 44 or a control motor 45; the second position adjusting mechanism 5 includes a second wire mounted on the main body 1 through a bearing The rod 51 and a second screw nut 52 fixed to the outer core tube 3 are provided with a rotation handle 53 or a control motor 54 at an end of the second screw rod 51. The beneficial effect of adopting the above technical solution is that debugging can be performed on the spot by turning the handle 44/53; the control motor 45/54 can also be connected to the electric control unit to realize remote control, which greatly reduces the difficulty of field operation.
如图4所示,在本发明的另一些实施方式中,一种低NOx燃气燃烧器,包括:As shown in FIG. 4, in other embodiments of the present invention, a low-NOx gas burner includes:
主管体1,其管身上设有燃气进气口11;The main body 1 is provided with a gas inlet 11 on the pipe body;
内芯管2,其穿设于主管体1内腔,内芯管2的头部对应设于主管体1头部区域,内芯管2的头部为锥形面;The inner core tube 2 is penetrated through the inner cavity of the main body 1, the head of the inner core tube 2 is correspondingly provided in the head region of the main body 1, and the head of the inner core tube 2 is a tapered surface;
第一位置调节机构4,其用于调节内芯管2相对于主管体1的轴向位置,来改变内芯管2头部与主管体1之间的间隙大小;A first position adjusting mechanism 4 for adjusting the axial position of the inner core tube 2 relative to the main body 1 to change the gap between the head of the inner core tube 2 and the main body 1;
燃气分配调整机构,其用于调整燃气分配到内芯管2内腔和主管体1内腔的比例。The gas distribution adjustment mechanism is used to adjust the ratio of gas distribution to the inner cavity of the inner core pipe 2 and the inner cavity of the main pipe 1.
采用上述技术方案的有益效果是:在燃气进气量一定的情况下,通过第一位置调节机构4来改变内芯管2头部与主管体1之间的间隙大小,即改变燃烧器总的出口大小,从而改变流速,控制流焰喷出长度;通过燃气分配调整机构调整燃气分配到内芯管2内腔和主管体1内腔的比例,实现热能集中在流焰中位置的调节;可以快速调整合适长度的射流火焰而产生更低的低氮氧化物(NOx)排放,同时能方便调整射流火焰中热能集中释放的位置,改进了辐射透过率。The beneficial effect of adopting the above technical solution is: when the gas intake amount is constant, the first position adjustment mechanism 4 is used to change the gap between the head of the inner core tube 2 and the main body 1, that is, the total The size of the outlet, so as to change the flow rate and control the length of the jet of flames; adjust the proportion of gas distributed to the inner cavity of the inner core tube 2 and the main cavity 1 through the gas distribution adjustment mechanism to achieve the adjustment of the position of the thermal energy concentrated in the stream; Quickly adjust the jet flame of the appropriate length to generate lower low nitrogen oxide (NOx) emissions, and at the same time, it can easily adjust the position of concentrated release of thermal energy in the jet flame, which improves the radiation transmittance.
如图4-6所示,在本发明的另一些实施方式中,所述燃气分配调整机构包括并排套设在主管体1和内芯管2之间的第一控气环61和第二控气环62,第一控气环61上设有第一隔挡部611和第一镂空部612,第二控气环62上设有第二隔挡部621和第二镂空部622;在第一控气环61和第二控气环62里侧的内芯管2上设有连通到内芯管内腔的燃气子入口22;通过调节第一控气环61和第二控气环62的相对角度来改变两者所形成燃气流通口的开口大小,进而实现调整燃气分配到内芯管2内腔和主管体1内腔的比例。As shown in FIG. 4-6, in other embodiments of the present invention, the gas distribution adjustment mechanism includes a first gas control ring 61 and a second gas control ring which are arranged side by side between the main body 1 and the inner core tube 2. Air ring 62. The first air control ring 61 is provided with a first blocking portion 611 and a first hollow portion 612. The second air control ring 62 is provided with a second blocking portion 621 and a second hollow portion 622. An inner gas tube 2 on the inner side of a gas control ring 61 and a second gas control ring 62 is provided with a gas sub-inlet 22 connected to the inner cavity of the inner core tube; by adjusting the first gas control ring 61 and the second gas control ring 62, The relative angle is used to change the opening size of the gas circulation port formed by the two, so as to adjust the proportion of gas distributed to the inner cavity of the inner core tube 2 and the inner cavity of the main body 1.
如图4-6所示,在本发明的另一些实施方式中,第一控气环61固定在主管体1内壁,第二控气环62套设在内芯管2上,第二控气环的卡槽623与内芯管上的长条凸筋23配合;在内芯管2沿轴向移动时,第二控气环62位置保持不变;在内芯管2转动时,第二控气环62随内芯管转动;内芯管2的尾端还包括一用于调整内芯管转动 角度的角度调整机构7。采用上述技术方案的有益效果是:通过调节第一控气环61和第二控气环62的相对角度来改变第一隔挡部611与第二隔挡部621的重叠面积,即改变第一控气环61和第二控气环62所形成燃气流通口的开口大小,进而实现调整燃气分配到内芯管2内腔和主管体1内腔的比例,实现火焰热能集中位置的调节;采用角度调整机构7调节操作更为直观方便,调整精度高;对不同应用场合,零部件参数调整更为方便,可制造性更强。As shown in FIGS. 4-6, in other embodiments of the present invention, the first gas control ring 61 is fixed on the inner wall of the main body 1, the second gas control ring 62 is sleeved on the inner core tube 2, and the second gas control ring The ring groove 623 cooperates with the long rib 23 on the inner core tube; when the inner core tube 2 moves in the axial direction, the position of the second gas control ring 62 remains unchanged; when the inner core tube 2 rotates, the second The air control ring 62 rotates with the inner core tube; the tail end of the inner core tube 2 further includes an angle adjusting mechanism 7 for adjusting the rotation angle of the inner core tube. The beneficial effect of adopting the above technical solution is: by adjusting the relative angle of the first gas control ring 61 and the second gas control ring 62, the overlapping area of the first barrier portion 611 and the second barrier portion 621 is changed, that is, the first The opening size of the gas circulation port formed by the gas control ring 61 and the second gas control ring 62, so as to adjust the proportion of gas distributed to the inner cavity of the inner core tube 2 and the inner cavity of the main body 1 to achieve the adjustment of the concentrated position of the flame thermal energy; The adjustment operation of the angle adjustment mechanism 7 is more intuitive and convenient, and the adjustment accuracy is high; for different applications, the adjustment of component parameters is more convenient and the manufacturability is stronger.
一种低低氮氧化物(NOx)燃气燃烧器的火焰调节方法,采用上述的低低氮氧化物燃气燃烧器,包括如下步骤:A flame regulating method for a low-low-nitrogen-oxide (NOx) gas burner, using the above-mentioned low-low-nitrogen-oxide gas burner, includes the following steps:
步骤1,通过第一位置调节机构调节内芯管相对于主管体的轴向位置,来改变内芯管头部与主管体之间的间隙大小,实现火焰长度的调整;Step 1: adjust the axial position of the inner core tube relative to the main body through a first position adjusting mechanism to change the gap between the inner core tube head and the main body to achieve adjustment of the flame length;
步骤2,通过燃气分配调整机构调节燃气分别进入主管体内腔和内芯管内腔的流量,实现火焰热能集中的调整。In step 2, the gas flows into the inner cavity of the main pipe and the inner cavity of the inner core pipe are adjusted by the gas distribution adjustment mechanism to realize the centralized adjustment of the flame thermal energy.
采用上述技术方案的有益效果是:在燃气进气量一定的情况下,通过第一位置调节机构来改变内芯管头部与主管体之间的间隙大小,即改变燃烧器总的出口大小,从而改变流速,控制流焰喷出长度;通过燃气分配调整机构调整燃气分配到内芯管内腔和主管体内腔的比例,实现热能集中在流焰中位置的调节;可以快速调整合适长度的射流火焰而产生更低的低氮氧化物(NOx)排放,同时能方便调整射流火焰中热能集中释放的位置,改进了辐射透过率。The beneficial effect of adopting the above technical solution is that, under the condition that the gas intake amount is constant, the size of the gap between the inner core tube head and the main body is changed by the first position adjustment mechanism, that is, the total outlet size of the burner is changed. In order to change the flow velocity and control the length of the jet flame; adjust the ratio of the gas distribution to the inner cavity of the core tube and the main cavity of the main body through the gas distribution adjustment mechanism to achieve the adjustment of the position of the thermal energy concentrated in the stream flame; the jet flame of the appropriate length can be adjusted quickly The result is lower low nitrogen oxide (NOx) emissions, and at the same time, it is convenient to adjust the position of concentrated release of thermal energy in the jet flame, which improves the radiation transmittance.
上述实施例只为说明本发明的技术构思及特点,其目的在于让本领域普通技术人员能够了解本发明的内容并加以实施,并不能以此限制本发明的保护范围,凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围内。The above embodiments are only for explaining the technical concept and characteristics of the present invention, and the purpose thereof is to enable those of ordinary skill in the art to understand and implement the content of the present invention, but not to limit the protection scope of the present invention. All equivalent changes or modifications should be covered by the protection scope of the present invention.
Claims (9)
- 一种低氮氧化物燃气燃烧器,其特征在于,包括:A low nitrogen oxide gas burner, comprising:主管体,其管身上设有燃气进气口;A main body with a gas inlet on its body;内芯管,其穿设于主管体内腔,内芯管的头部对应设于主管体头部区域,所述内芯管的头部为锥形面;An inner core tube, which is penetrated through the inner cavity of the main pipe, the head of the inner core pipe is correspondingly provided in the head region of the main pipe, and the head of the inner core pipe is a tapered surface;第一位置调节机构,其用于调节内芯管相对于主管体的轴向位置,来改变内芯管头部与主管体之间的间隙大小;A first position adjusting mechanism for adjusting an axial position of the inner core tube relative to the main body to change a gap between the inner core tube head and the main body;燃气分配调整机构,其用于调整燃气分配到内芯管内腔和主管体内腔的比例。The gas distribution adjustment mechanism is used to adjust the ratio of gas distribution to the inner cavity of the inner core tube and the inner cavity of the main pipe.
- 根据权利要求1所述的低氮氧化物燃气燃烧器,其特征在于,所述燃气分配调整机构包括:The low-NOx gas burner according to claim 1, wherein the gas distribution adjustment mechanism comprises:外芯管,其穿设于主管体内腔且套设在内芯管外周,外芯管的头部设于主管体内腔且远离主管体头部的区域,所述外芯管的管身上设有第一开孔,所述主管体内腔延伸出第一控气部,所述第一控气部可将第一开孔的开口局部遮挡;所述内芯管的管身上设有连通内芯管内腔和外芯管内腔的第二开孔;An outer core tube that is inserted through the inner cavity of the main tube and is sleeved on the outer periphery of the inner core tube. The head of the outer core tube is provided in the inner cavity of the main tube and away from the head of the main body. A first opening, a first gas control portion extending from the inner cavity of the main pipe, the first gas control portion can partially block the opening of the first opening; the tube body of the inner core tube is provided with a communicating inner core tube; Cavity and the second opening of the inner cavity of the outer core tube;第二位置调节机构,其用于调节外芯管相对于主管体的轴向位置,来改变第一开孔露出第一控气部的开口面积;A second position adjustment mechanism for adjusting an axial position of the outer core tube relative to the main body to change an opening area where the first opening exposes the first gas control portion;从燃气进气口进入到主管体内腔的燃气,一部分经主管体内腔从主管体头部开口喷出,另一部分经第一开孔和第二开孔进入内芯管内腔从内芯管头部开口喷出。Part of the gas entering from the gas inlet to the main body cavity is ejected from the main body cavity opening through the main body cavity, and the other part enters the inner cavity of the inner core tube through the first opening and the second opening through the inner core tube head. Squirting from the opening.
- 根据权利要求2所述的低氮氧化物燃气燃烧器,其特征在于,所述外芯管的头部为锥形面,所述主管体内腔延伸出第二控气部,所述第二控气部与外芯管的头部的间隙构建从主管体头部开口喷出的燃气通道。The low-NOx gas burner according to claim 2, wherein the head of the outer core tube is a tapered surface, and a second gas control portion extends from the inner cavity of the main pipe, and the second control The gap between the gas part and the head of the outer core tube forms a gas passage ejected from the opening of the head of the main body.
- 根据权利要求3所述的低氮氧化物燃气燃烧器,其特征在于,所述外芯管上所有第一开孔的开口面积为所述内芯管上所有第二开孔开口面积的2-3倍。The low-NOx gas burner according to claim 3, wherein the opening area of all the first openings on the outer core tube is 2- to the opening area of all the second openings on the inner core tube. 3 times.
- 根据权利要求2所述的低氮氧化物燃气燃烧器,其特征在于,所述第一位置调节机构包括与主管体相固定的支架、通过轴承安装在支架上的第一丝杆以及与内芯管相固定的第一丝杆螺母,所述第一丝杆端部设有转动手柄或控制马达;所述第二位置调节机构包括通过轴承安装在主管体上的第二丝杆以及与外芯管相固定的第二丝杆螺母,所述第二丝杆端部设有转动手柄或控制马达。The low-NOx gas burner according to claim 2, wherein the first position adjustment mechanism comprises a bracket fixed to the main body, a first screw rod mounted on the bracket through a bearing, and an inner core. A first lead screw nut fixed with a tube, the end of the first lead screw is provided with a rotation handle or a control motor; the second position adjustment mechanism includes a second lead screw mounted on the main body through a bearing, and an outer core A second screw nut that is fixed in a tube, and the end of the second screw is provided with a rotating handle or a control motor.
- 根据权利要求1所述的低氮氧化物燃气燃烧器,其特征在于,所述燃气分配调整机构包括并排套设在主管体和内芯管之间的第一控气环和第二控气环,所述第一控气环上设有第一隔挡部和第一镂空部,所述第二控气环上设有第二隔挡部和第二镂空部;在第一控气环和第二控气环里侧的内芯管上设有连通到内芯管内腔的燃气子入口;通过调节第一控气环和第二控气环的相对角度来改变两者所形成燃气流通口的开口大小,进而实现调整燃气分配到内芯管内腔和主管体内腔的比例。The low-NOx gas burner according to claim 1, wherein the gas distribution adjusting mechanism comprises a first gas control ring and a second gas control ring which are sleeved side by side between the main body and the inner core tube. A first baffle portion and a first hollow portion are provided on the first gas control ring, and a second baffle portion and a second hollow portion are provided on the second gas control ring; The inner core tube on the inner side of the second gas control ring is provided with a gas inlet that communicates with the inner cavity of the inner core tube; the gas circulation port formed by the first gas control ring and the second gas control ring is changed by adjusting the relative angle between the first gas control ring and the second gas control ring The size of the opening is adjusted to achieve the ratio of gas distribution to the inner cavity of the inner tube and the inner cavity of the main pipe.
- 根据权利要求6所述的低氮氧化物燃气燃烧器,其特征在于,所述第一控气环固定在主管体内壁,所述第二控气环套设在内芯管上并可随内芯管转动而转动;所述内芯管的尾端还包括一用于调整内芯管转动角度的角度调整机构,调整角度从为0~30度和0~90度范围内。The low-NOx gas burner according to claim 6, wherein the first gas control ring is fixed on the inner wall of the main pipe, and the second gas control ring is sleeved on the inner core tube and can follow the inner tube. The core tube rotates and rotates; the tail end of the inner core tube further includes an angle adjustment mechanism for adjusting the rotation angle of the inner core tube, and the adjustment angle ranges from 0 to 30 degrees and 0 to 90 degrees.
- 根据权利要求1所述的低氮氧化物燃气燃烧器,其特征在于,所述主管体头部内腔包括从内往外依次设置的收口锥面、圆柱面和外张锥面,所述圆柱面的长度为20-150mm,所述外张锥面的母线与主管体轴线所成夹角为3-15°;所述内芯管头部锥形面长度为10-50mm,锥形面母线与内芯管轴线所成夹角为5-30°。The low-NOx gas burner according to claim 1, wherein the inner cavity of the head portion of the main body includes a closing cone surface, a cylindrical surface, and an expanding cone surface arranged in order from the inside to the outside, and the cylindrical surface The length of the tapered surface of the inner core tube is 10-50mm. The length of the tapered surface of the inner core tube is 10-50mm. The included angle formed by the inner tube axis is 5-30 °.
- 一种低氮氧化物燃气燃烧器的火焰调节方法,其特征在于,采用权利要求1-8任一所述的低氮氧化物燃气燃烧器,包括如下步骤:A flame regulating method for a low nitrogen oxide gas burner, characterized in that the low nitrogen oxide gas burner according to any one of claims 1 to 8 is used, comprising the following steps:步骤1,通过第一位置调节机构调节内芯管相对于主管体的轴向位置,来改变内芯管头部与主管体之间的间隙大小,实现火焰长度的调整;Step 1: adjust the axial position of the inner core tube relative to the main body through a first position adjusting mechanism to change the gap between the inner core tube head and the main body to achieve adjustment of the flame length;步骤2,通过燃气分配调整机构调节燃气分别进入主管体内腔和内芯管内腔的流量,实现火焰热能集中的调整。In step 2, the gas flows into the inner cavity of the main pipe and the inner cavity of the inner core pipe are adjusted by the gas distribution adjustment mechanism to realize the centralized adjustment of the flame thermal energy.
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