WO2019210789A1 - Safety braking system for car guide rail of dragging elevator - Google Patents

Safety braking system for car guide rail of dragging elevator Download PDF

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Publication number
WO2019210789A1
WO2019210789A1 PCT/CN2019/083659 CN2019083659W WO2019210789A1 WO 2019210789 A1 WO2019210789 A1 WO 2019210789A1 CN 2019083659 W CN2019083659 W CN 2019083659W WO 2019210789 A1 WO2019210789 A1 WO 2019210789A1
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WO
WIPO (PCT)
Prior art keywords
driving
shaft
wedge
wedges
driven shaft
Prior art date
Application number
PCT/CN2019/083659
Other languages
French (fr)
Chinese (zh)
Inventor
陈庆
邓健
李军
Original Assignee
陕西小溪机电科技有限公司
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Application filed by 陕西小溪机电科技有限公司 filed Critical 陕西小溪机电科技有限公司
Publication of WO2019210789A1 publication Critical patent/WO2019210789A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B5/00Applications of checking, fault-correcting, or safety devices in elevators
    • B66B5/02Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions
    • B66B5/04Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions for detecting excessive speed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B5/00Applications of checking, fault-correcting, or safety devices in elevators
    • B66B5/02Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions
    • B66B5/04Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions for detecting excessive speed
    • B66B5/044Mechanical overspeed governors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B5/00Applications of checking, fault-correcting, or safety devices in elevators
    • B66B5/02Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions
    • B66B5/16Braking or catch devices operating between cars, cages, or skips and fixed guide elements or surfaces in hoistway or well
    • B66B5/18Braking or catch devices operating between cars, cages, or skips and fixed guide elements or surfaces in hoistway or well and applying frictional retarding forces

Definitions

  • the invention relates to the technical field of brake systems for traction elevators, and in particular to a safety brake system for traction elevator car guide rails.
  • the safety brake system is a forced installation safety device
  • the existing safety brake system includes a speed limiter for sensing the running speed of the car, and is used when the car is overspeeded.
  • the brake implements a brake device for forced braking.
  • the speed limiter usually includes a drive shaft.
  • the drive shaft is provided with a pulley, and the wire rope for pulling the car is wound around the pulley.
  • the wire rope drives the driving shaft to rotate by the pulley; when the car is over-speeding, the speed limiter senses the rotation speed of the driving shaft and acts to drive the braking device to brake the car, thereby ensuring the elevator.
  • Safety is a forced installation safety device
  • the existing safety brake system includes a speed limiter for sensing the running speed of the car, and is used when the car is overspeeded.
  • the brake implements a brake device for forced braking.
  • the speed limiter usually includes a drive shaft.
  • the drive shaft is provided with a pulley, and the wire rope
  • the speed limiter should be started to drive the brake device to brake the car or counterweight.
  • the brake device is divided into two types: car brake and counterweight brake. It can be used alone or simultaneously according to different safety requirements.
  • car brake and counterweight brake When the car moves over the guide rail, the brake device of the brake car passes through The friction generated by the clamping of the guide rails brakes the car.
  • the brake-weighted brake device brakes the counterweight by the friction generated by the clamping of the wire rope connected to the counterweight, thereby achieving the braking of the car.
  • a "progressive centrifugal brake” disclosed in the Chinese patent document, having the publication number CN107089610A specifically includes a rotary shaft and a brake mechanism disposed on the rotary shaft, the brake mechanism including a cymbal block, a brake disc, and The guide tube is sleeved on the outer wall of the rotary shaft, and the front end of the rotary shaft is extended.
  • the guide tube is correspondingly equipped with a block: the brake disc is a cylindrical body, and the rear end thereof is screwed on the outer wall of the guide tube, and the front end extends to the front of the rotary shaft
  • the block is displaced to the inner wall of the brake disc by centrifugal action, and the inner wall of the brake disc is provided with ratchet teeth corresponding to the block, and the outer wall of the guide tube is provided with an elastic buffer member against the brake disc.
  • the ramming block is pulled out by centrifugal force, and the smashed smashing block and the brake disc are engaged, and the brake disc is driven along the guide tube by the rotary shaft to displace and squeeze the buffer spring, thereby forming a progressive brake, reducing the instantaneous braking to the car and
  • the influence and damage of the transmission part avoids the discomfort of the passengers in the elevator.
  • the above-mentioned brake sets the speed limiter and the brake device together, and has a buffering effect when braking.
  • the brake has the following drawbacks: First, the brake can only activate the safety brake for overspeed rotation in one direction. In other words, we need to set at least two sets of brakes to play the role of safe braking for the car's overspeed rise (capping) and overspeed descent (bottom). Secondly, the brake does not directly clamp the rail supporting the car or the wire rope of the traction car, but brakes the drive shaft. Therefore, the final braking of the car is the friction between the wire rope and the pulley.
  • the braking method is identical to the inherent braking of the elevator through the brake traction machine and the friction between the wire rope and the traction sheave. The braking method has the same braking force. After the emergency braking, the wire rope and the pulley may be seriously damaged.
  • the existing elevator car brake system directly performs emergency braking with maximum braking friction, thereby forming an emergency braking effect, the car guide rail and the braking device may be used during braking. Excessive braking friction creates great damage. That is to say, the existing elevator braking system is difficult to effectively monitor and control its actual performance and state. People usually pass the test of the speed limiter simply. Whether the brake block in the safety gear can be lifted as the means and basis for judging whether the brake system is normal or not can not be judged by the actual brake data to judge the state of the brake system.
  • An object of the present invention is to solve the problem that the existing elevator safety brake system can realize the two-way deceleration braking for the car that moves away from the normal lifting speed, and provides a safety brake system for the traction elevator car guide rail. It can realize effective two-way brake braking for the car that deviates from the normal moving speed, thus ensuring high safety of the car and simplifying the structure of the braking system.
  • Another object of the present invention is to solve the problem that the existing elevator safety brake system can not perform the braking process test in the real scene and judge the reliability of the system, and provide a safety of the traction elevator car guide rail.
  • the brake system simulates the real braking scene to simulate the brake system to ensure its safety and reliability.
  • the status and service life of the brake system are recorded, recorded and compared. Out of the assessment.
  • a safety brake system for traction elevator car guide rails comprising an associated speed limiter and a safety gear
  • the speed limiter comprising a frame, a drive shaft coaxially disposed on the frame, a driven shaft, a damping spring that restricts rotation of the driven shaft, the wire rope of the traction car bypasses the pulley disposed on the driving shaft, and a centrifugal clutch structure is disposed between the driven shaft and the driving shaft
  • the safety gear includes a base a caliper body movably disposed on the base, and an elastic positioning device, wherein the caliper body is provided with at least two upper and lower stoppers, and two left and right inner wedges are movably disposed in the caliper body, the inner The opposite plane of the wedge is the braking surface for braking, and the outer side of the inner wedge is away from the inner driving inclined surface which is inclined outward, and the inner driving inclined surface of the two inner wedges is arranged in a figure-eight shape, and the inner wedge is arranged The outer side of
  • the elastic positioning device causes the inner wedge of the inner wedge and the outer wedge
  • the driving slopes are close to each other, and the big end of the inner wedge and the big end of the outer wedge are away from each other in the up and down direction
  • the limiting mechanism causes the inner and outer wedges to be at the upper limit in the up and down direction at the initial position, at this time, the two inner wedges
  • the distance between the braking surfaces of the block is the largest; when the rotational speed of the driving shaft reaches the rated speed, the centrifugal clutch structure engages the driving shaft and the driven shaft, and the speed limiter drives the caliper body to move in the up and down direction through the associated mechanism, the tongs
  • the stopper on the body causes the large ends of the inner and outer wedges to approach each other in the up and down direction, so that the two inner wedges approach each other and enter a braking state.
  • the safety brake system of the present invention is disposed at the rail of the car, and specifically includes a speed limiter for detecting the moving speed of the car, a safety gear for decelerating the car, wherein the safety gear includes two left and right inner
  • the wedge and the two outer wedges are provided with braking surfaces for gripping the car guide rails on opposite sides of the two inner wedges.
  • the elastic positioning device makes the inner driving inclined surface of the inner wedge and the outer driving inclined surface of the outer wedge close to each other, thereby driving the inclined surface inside and outside.
  • the inner and outer wedges move toward the respective big end sides and move away from each other in the up and down direction.
  • the limit mechanism causes the inner and outer wedges to be at an upper limit from each other in the up and down direction.
  • the drive shaft and the driven shaft in the speed limiter are separated, so the safety gear does not operate.
  • the elevator fails and the car rises and falls rapidly the drive shaft rotates rapidly.
  • the centrifugal clutch structure can connect the driven shaft and the drive shaft under the action of centrifugal force, thereby driving the driven shaft to rotate and speed limit.
  • the caliper is moved up or down by an associated mechanism.
  • the stopper on the caliper body can drive the inner wedge to move closer to the outer wedge, or drive the outer wedge to move closer to the inner wedge, and under the action of the inner and outer driving slopes which are mutually adhered, the two inner portions
  • the wedges move laterally inwardly to close each other to clamp the rails of the car, thereby achieving two-way braking of the car, that is, the set of mechanisms of the present invention can simultaneously achieve two-way braking of the car. It is safe to avoid the safety failure of the car and the bottom of the car, which is beneficial to simplify the structure of the brake system.
  • the wire rope always drives the caliper body to maintain the braking position through the associated mechanism, that is, the inner wedge or the outer wedge is always subjected to a pulling force during the entire braking process.
  • the damping spring causes the driving force output to the safety gear to gradually increase, and the friction braking force formed by the safety gear gradually increases, thereby effectively avoiding the sudden braking phenomenon and the car guide rail and braking during braking.
  • the damage of the device can realize the simulation detection of the brake system under the simulated real braking scene, effectively improving the safety and reliability of the system.
  • the centrifugal clutch structure comprises a speed governing spring, a hammer and a spring seat radially slidably disposed on the end face of the pulley, and a limiting block connected to the driven shaft, and is disposed between the hammer and the spring seat.
  • the hinged connecting rod has the spring seat located at an initial position away from the driving shaft, and the spring seat is placed at an initial position close to the driving shaft by the hinge link, and the driving shaft and the driven shaft are separated at this time.
  • the drive shaft and the wire rope disposed around the pulley can be conveniently associated with the car so that the drive shaft can form a simple linear relationship with the car's lifting speed. It can be understood that we can provide a radial T-shaped groove or a dovetail groove on the end face of the pulley so that the tamper and the spring seat can move radially along the T-shaped groove or the dovetail groove. Since the articulated link is provided between the tamper and the spring seat, the tamper and the spring seat can form a linkage. When the hammer moves outward, the spring seat moves inward, whereas when the spring seat moves outward, the hammer moves inward.
  • the speed regulating spring drives the spring seat to move outward, so that the spring seat is positioned at the outer initial position, and accordingly, the spring seat at this time positions the tamper in the initial position on the inner side through the hinge link, and the slave is at this time.
  • the shaft is separated from the drive shaft.
  • the tamper moves the spring seat radially inward to the end position close to the drive shaft through the hinge link, and the rotary hammer
  • the outer end of the driven shaft can be abutted against the upper limit block of the driven shaft.
  • the driven shaft is engaged with the driving shaft, and the driven shaft rotates together with the driving shaft, and the driven shaft increases the resistance of the wire rope, correspondingly
  • the wire rope is driven by the associated mechanism to increase the pulling force of the safety gear to realize the deceleration braking of the car.
  • the two sides of the outer end of the tamper from the driving shaft are a first inclined surface, so that the outer end of the tamper is formed with a small dovetail-shaped overlapping end, and the driven shaft is disposed near one end of the driving shaft.
  • a splicing sleeve the limiting block is disposed on an inner side wall of the lap sleeve, and two sides of the limiting block are a second inclined surface adapted to the first inclined surface, thereby limiting The block is dovetail shaped.
  • the outer end of the tamper of the present invention is provided with a dovetail-shaped overlapping section, and correspondingly, the limiting block is also in the shape of a dovetail.
  • the first slope of the dovetail-shaped overlapping section can abut the second slope of the limiting block to engage the driven shaft with the driving shaft.
  • the overlapping section and the limiting block form a barb structure, so that the retraction of the tamper due to the decrease of the rotation speed can be avoided, and the car can be completely braked.
  • a fixed sleeve is fixedly connected to the frame, and the driven shaft extends into the limiting sleeve, and the damping spring is a brake that is sleeved on the driven shaft and extends into the limiting sleeve portion.
  • a coil spring one end of the brake coil spring is fixedly connected to the frame, and the other end of the brake coil spring is fixedly connected with the driven shaft.
  • the brake coil spring is gradually tightened until the brake coil spring is tightly wound on the driven shaft, and the driven shaft stops rotating, and accordingly, the driving shaft and the pulley are stopped. Rotating, so that the pulling force of the wire rope wound around the pulley of the driving shaft is gradually increased until the pulley stops rotating, and the wire rope and the pulley form dynamic friction to generate the maximum pulling force.
  • the brake coil spring is gradually relaxed until the brake coil spring is in close contact with the inner side wall of the limiting sleeve, and the driven shaft stops rotating, and accordingly, the driving shaft and The pulley stops rotating, so that the pulling force of the wire rope wound around the pulley of the driving shaft is gradually increased until the pulley stops rotating, and the wire rope and the pulley form dynamic friction to generate the maximum pulling force. That is to say, the braking friction of the inner wedge generated by the pulling force of the wire rope is gradually increased from zero.
  • the brake coil spring has a large amount of rotation and zooming, on the one hand, the outer shape of the reducer can be significantly reduced, and the buffering effect during braking can be effectively improved, and avoidance. Destruction of the car guide rail, which can realize the detection of the simulated real scene of the brake system, ensuring the safety, effectiveness and reliability of the brake system.
  • the associated mechanism includes a driving swing arm, a driving slider disposed on the caliper body, one end of the driving swing arm is hinged with the driving slider, and the other end of the driving swing arm is provided to rotate with the base
  • the connected drive shaft, the pulling force of the wire rope drives the swing arm to swing by the drive shaft, and then drives the clamp body to move in the up and down direction by driving the slider.
  • the driving swing arm can easily drive the driving slider to move, thereby driving the tong body to move up and down.
  • two vertical rectangular insertion holes are vertically disposed on the base, and a guide strip is fitted in the rectangular insertion hole, and a horizontal sliding bar is disposed at one end of the upper and lower guide bars.
  • the upper and lower sliding bars respectively abut the upper and lower sides of the hinge shaft of the driving swing arm and the driving slider, and the guiding strip is sleeved with a caliper reset spring.
  • the sliding strip and the guiding strip intersect in a T-shape, and the guiding strip fits in the rectangular insertion hole, so that the rotation of the sliding strip and the guiding strip can be avoided, and the upper and lower caliper return springs can drive the swing arm and the driving through the sliding strip
  • the hinge axis of the slider is positioned at an intermediate position, and the caliper body is elastically placed in an intermediate initial position by driving the slider.
  • the driven shaft drives the slider to move by the swing of the driving swing arm, and then drives the caliper body to move up and down
  • the hinge shaft for driving the swing arm and the driving slider can move laterally between the upper and lower sliding bars to avoid jamming. phenomenon.
  • a square snap hole is respectively disposed on the upper and lower sides of the base, and a snap sleeve having the rectangular insertion hole is disposed in the snap hole, and the guide strip is adapted to the corresponding side snap sleeve
  • the middle portion of the outer side surface of the snap sleeve is provided with a convex shoulder
  • the outer side wall of the outer sleeve portion of the snap sleeve is a regular square prism surface which fits in the corresponding snap hole, and is engaged
  • the outer side wall of the sleeve inner side portion is screwed with two adjusting nuts, one end of the caliper return spring is pressed against the sliding strip on the corresponding side, and the other end is sleeved on the corresponding side of the snap sleeve and pressed and adjusted
  • the nut is provided with a transitional cylindrical surface at four corners of the regular quadrangular prism surface, and an external thread is provided on the transitional cylindrical surface, and the outer
  • the outer side wall of the snap sleeve on the outer side of the shoulder is a regular quadrangular prism surface fitted in the corresponding snap hole, the rotation of the snap sleeve can be effectively prevented.
  • the present invention is provided with a transitional cylindrical surface at four corners of the regular quadrangular prism surface. Accordingly, we can provide corresponding rounded corners at the corners of the square snap hole of the base, thereby facilitating the snap hole.
  • the processing is convenient for the lock nut to be fixed on the base. By changing the position of the adjusting nut on the snap sleeve, we can easily adjust the pre-tensioning force of the caliper return spring, thus ensuring that the caliper body is accurately positioned in the intermediate initial position.
  • the limiting mechanism comprises two upper and lower positioning card plates disposed on the left side of the front side of the base, and two upper and lower positioning card plates disposed on the right side of the front side of the base, and the upper and lower positioning card plates are formed.
  • the sliding space of the inner and outer wedges is accommodated.
  • the upper positioning card abuts against the end face of the outer end of the outer wedge of the corresponding side, and the lower positioning card is abutted.
  • the end face of the large end of the inner wedge corresponding to one side.
  • the upper and lower positioning clips can conveniently define the initial positions of the inner and outer wedges in the up and down direction, and the lower positioning clips abut the end faces of the inner ends of the inner wedges on the corresponding side, so when the tongs are pushed down When the outer wedge is squeezed to move the inner wedge inward, the inner wedge can be prevented from separating from the positioning card.
  • the upper portion of the caliper body is provided with two left and right stoppers
  • the lower portion of the caliper body is provided with two left and right stoppers
  • a sliding groove is arranged in the middle of the stopper, the positioning The card plate is slidingly located in the corresponding sliding slot.
  • the two inner wedges approach each other to enter a braking state; when the caliper body moves down, the upper damper body lowers the outer wedge of the positioning card against the upper part of the base, the inner and outer wedges Approaching each other in the up and down direction, the two inner wedges approach each other and enter a braking state.
  • the stopper is divided into left and right portions by the sliding groove and the positioning card fitted in the sliding groove, so that when the tong body moves up and down, it can ensure sufficient contact area with the inner wedge or the outer wedge.
  • the inner and outer wedges can be brought closer to each other in the up and down direction to clamp the car guide rail. It can be understood that we should make the lower side of the upper block flush with the lower side of the upper positioning card, and correspondingly, the upper side of the block is flush with the upper side of the lower positioning card.
  • the inner and outer wedges can be brought closer to each other in the up and down direction, and the inner wedge can be moved inward to clamp the car guide rail.
  • the frame is provided with an electromagnet at an end close to the driven shaft near the driving shaft, and a sliding jack is disposed in the driving shaft, and the sliding jack is internally driven by the electromagnet and has a reset
  • An armature post of the spring the end of the armature post extending into the sliding socket is provided with a conical extrusion head, and the driving shaft is provided with a radial pressing through hole, the hammer is close to the driving shaft
  • the inner end is provided with a pressing section adapted to be pressed in the through hole, and the end of the pressing section is provided with a pressing inclined surface, and when the electromagnet drives the armature column to move to the braking position, the conical surface of the armature column extrusion head Abut against the extruded bevel so that the tamper is moved radially outward to the end position.
  • the electromagnet of the present invention is powered off.
  • the electromagnetic attraction overcomes the elastic force of the return spring to cause the caliper body to be in the intermediate initial position.
  • the control system of the elevator detects that the elevator has failed and quickly rises and falls, or detects that the speed limiter has a mechanical failure and cannot act to brake the car, the control system de-energizes the electromagnet, and the return spring drives the armature shaft axially.
  • the extrusion head at the end of the armature column can squeeze the rams arranged opposite each other in the radial direction, so that the overlapping end of the outer end of the tamper is overlapped with the limiting block on the driven shaft, thereby making the driven shaft Engaged with the drive shaft to achieve buffer deceleration and braking of the car, thereby further improving the safety of the elevator. That is to say, when the elevator has a power failure, the return spring of the electromagnet can also drive the armature column to move, thereby achieving the buffer braking of the car, and avoiding the car to rise and fall by itself.
  • an effective two-way brake can be realized for a car deviating from the normal moving speed, thereby ensuring a high safety of the car, and simplifying the structure of the brake system, and simulating the real
  • the braking scene simulates the braking system to ensure its safety and reliability, while assessing the status and service life of the braking system by recording, comparing and analyzing the detected data.
  • Figure 1 is a schematic view showing the structure of the present invention.
  • FIG. 2 is a schematic structural view of a safety gear.
  • Figure 3 is a schematic view of the structure of the back of the safety gear.
  • Fig. 4 is a schematic view showing the mounting structure of the caliper reset spring.
  • Fig. 5 is a schematic structural view of a speed limiter.
  • Figure 6 is a partial cross-sectional view of the first speed governor.
  • Figure 7 is a partial cross-sectional view of a second speed limiter.
  • Embodiment 1 As shown in Fig. 1, a traction car cage rail safety brake system is suitable for emergency braking when a car of a traction type elevator is rapidly moved up and down to ensure safe use of the elevator.
  • the speed limiter and the safety gear include a frame 1, a driving shaft disposed on the frame, a driven shaft 3 coaxially arranged with the driving shaft, and a pulley 21 connected to the driving shaft.
  • the wire rope of the traction car is wound around the pulley. When the car normally rises and falls, the wire rope rotates the pulley, thereby driving the driving shaft to rotate, and the rotation of the driving shaft is linear with the lifting speed of the car.
  • centrifugal clutch structure between the driven shaft and the drive shaft.
  • the centrifugal clutch structure does not move, and the drive shaft and the driven shaft are separated. Close to zero, there is static friction between the wire rope and the pulley, and accordingly, the tension formed by the wire rope is extremely small.
  • the centrifugal clutch structure can engage the drive shaft and the driven shaft under the action of centrifugal force, and the drive shaft can drive the driven shaft to rotate.
  • the safety gear includes a base 4 , a caliper body 5 movably disposed on the front surface of the base body, and an elastic positioning device, and the speed governor and the safety gear are passed between The associated mechanism for pulling the force of the wire rope of the car is associated.
  • the associated mechanism for pulling the force of the wire rope of the car is associated.
  • the tension of the wire rope can be driven up and down by the associated mechanism.
  • at least two upper and lower stoppers 51 are disposed on the front surface of the caliper body, and two inner and inner wedges 6 are movably arranged side by side in the moving region formed by the upper and lower stoppers on the caliper body, and the inner wedges are oppositely disposed.
  • the inner plane is a braking surface 61 for braking the car guide rails, and the outer side surfaces of the inner wedges are away from each other, and the inner driving slopes 62 are inclined from the top to the bottom, so that the inner driving slopes of the two inner wedges It is arranged in a positive figure. That is to say, the inner wedge is a wedge having a small upper end and a large lower end.
  • a movable outer wedge 7 is disposed on an outer side of the inner wedge, and an inner side surface of the outer wedge adjacent to the inner wedge is an outer driving inclined surface 71 matched with the inner driving inclined surface, so that the outer wedge is upper and lower Short wedges.
  • the elastic positioning device on the one hand makes the big end of the inner wedge and the outer wedge larger.
  • the ends are away from each other in the up and down direction, and on the other hand, the inner driving slope of the inner wedge and the outer driving slope of the outer wedge are close to each other, and the limiting mechanism at this time causes the big end of the inner wedge to be at the lowermost initial position, The large end of the outer wedge is located at the uppermost initial position. Accordingly, the distance between the braking surfaces of the two inner wedges is the largest, and the elevator car can freely move up and down.
  • the centrifugal clutch structure engages the drive shaft with the driven shaft, and the speed limiter drives the caliper body to move upward or downward through the associated mechanism. If the caliper body moves upward, the lower damper pushes the inner wedge upward, so that the inner and outer wedges move closer to each other in the up and down direction, and the inner wedge moves laterally to the inner side. The blocks approach each other and enter a braking state that clamps the car guide rails. If the caliper body moves downward, the upper damper pushes the outer wedge downward, so that the inner and outer wedges move closer to each other in the up and down direction, and the inner wedge moves laterally inward.
  • the inner wedges approach each other and enter a braking state that clamps the car guide rails. It can be understood that we can set the limit stop 52 of the outer wedge on the corresponding side on the left and right sides of the caliper body, so that the outer wedge can be restricted from moving to the outside. In addition, we can set the needle row between the outer wedge and the limit stop and between the inner and outer drive ramps of the inner and outer wedges, so as to reduce the frictional resistance between each other and avoid the inner and outer wedges. The self-locking phenomenon of jamming between them is beneficial to the reset of the safety gear after the elevator fault is removed.
  • the speed limiter can be provided with a damping spring for limiting the rotation of the driven shaft.
  • a limit sleeve 11 we can fix a limit sleeve 11 to the frame, and the end of the driven shaft away from the drive shaft extends into the limit sleeve, and the driven shaft and the limit sleeve A gap is formed between the driven shaft and the retaining sleeve, and a brake coil spring 8 is disposed.
  • One end of the brake coil spring is fixedly connected with the frame, and the other end of the brake coil spring is fixedly connected with the driven shaft.
  • the brake coil spring constitutes a damping spring that restricts the rotation of the driven shaft.
  • the brake coil spring When the driving shaft drives the driven shaft to rotate in the forward direction, the brake coil spring is gradually tightened. Accordingly, the pulling force of the wire rope on the pulley gradually increases, and static friction is formed between the pulley and the wire rope.
  • the brake coil spring finally wraps around the driven shaft, the driven shaft stops rotating. Accordingly, the drive shaft and the pulley stop rotating, and dynamic friction is formed between the wire rope and the pulley, and the pulling force of the wire rope is maximized.
  • the brake coil spring gradually relaxes, and accordingly, the pulling force of the wire rope on the pulley gradually increases, and static friction is formed between the pulley and the wire rope.
  • the brake coil spring finally abuts against the inner side wall of the limiting sleeve, the driven shaft stops rotating, and accordingly, the driving shaft and the pulley stop rotating, and dynamic friction is formed between the steel wire rope and the pulley, and the pulling force of the steel wire rope reaches the maximum.
  • the safety gear is formed with a gradually increasing reverse braking friction.
  • the brake coil spring causes the pulling force outputted by the wire rope to gradually increase from zero, so that the safety gear forms a gradually increasing friction braking force on the car guide rail.
  • the brake coil spring has a large amount of rotation and scaling, on the one hand, it can significantly reduce the outer dimensions of the reducer, and at the same time can effectively improve the buffering effect during braking and avoid the formation of the car guide rail. Destruction, in turn, can detect the simulated real scene of the brake system, ensuring the safety, effectiveness and reliability of the brake system.
  • the wire rope will always provide power to the safety gear to keep the caliper body in the braking position. That is to say, during the whole braking process, the inner wedge or the outer wedge will always be subjected to a pulling force. Therefore, we can make the inner and outer wedges have a larger inclination angle, thereby avoiding the inner and outer wedges.
  • the block appears to be self-locking while braking. For subsequent maintenance, we only need to move the car in reverse to easily unlock and reset the brakes.
  • the centrifugal clutch structure of the present invention comprises a speed regulating spring 32, a tamper 22 and a spring seat 23 radially disposed on the end face of the pulley, and a limiting block 31 connected to the driven shaft, wherein the tamper and the spring
  • the seat is fitted in a sliding groove 211 radially arranged on the end face of the pulley, which may be a T-shaped groove or a dovetail groove, so that the tamper and the spring seat are radially movable at the end face of the pulley.
  • a hinge link 24 is provided between the tamper and the spring seat, the hinge link is hinged at one end to the hammer and the other end is hinged to the spring seat.
  • the speed regulating spring is located in the sliding groove of the spring seat on the pulley, the inner end of the speed regulating spring presses against the driving shaft, and the outer end abuts against the spring seat, so that the spring seat is located at an initial position away from the driving shaft, and the spring seat is hinged
  • the connecting rod places the tamper in an initial position close to the driving shaft. At this time, the driving shaft and the driven shaft are separated, and the driving shaft can idle with respect to the driven shaft.
  • the centrifugal force causes the tamper to move radially outward along the sliding groove, and the tamper moves the spring seat radially inward through the hinge link, and the speed regulating spring is compressed; when the speed of the driving shaft reaches When the rated speed is exceeded, the centrifugal force moves the tamper radially outward along the slip groove to the end position away from the drive shaft, and the tamper moves the spring seat radially inward to the end position close to the drive shaft through the hinge link.
  • the outer end of the hammer abuts against the limiting block. At this time, the driving shaft and the driven shaft are engaged, and the driven shaft rotates together with the driving shaft.
  • Cross distribution we need to set the articulated link between each tamper and the two spring seats.
  • the four articulated links are hinged into a diamond shape, and the speed regulation is respectively set between the spring seat and the drive shaft. spring.
  • the speed regulating spring In order to ensure the reliable positioning of the speed regulating spring, we can respectively set the positioning groove on the inner side of the spring seat near the driving shaft and the outer side of the spring shaft near the spring seat.
  • the outer end of the speed regulating spring is located in the positioning groove made by the spring and is pressed.
  • the spring seat and the inner end of the speed regulating spring are located in the positioning groove of the driving shaft to press against the driving shaft.
  • the tamper is disposed away from the inner side of the outer end of the driving shaft by a first inclined surface 222 which is inclined outwardly from the inside to the outside, so that the outer end of the tamper is formed with a small dovetail-shaped overlapping end 221.
  • the driven shaft is fixedly disposed at one end of the driving shaft, and four of the limiting blocks are disposed on the inner side wall of the overlapping sleeve, and the four limiting blocks are evenly distributed in the circumferential direction.
  • Both sides of the limiting block are a second inclined surface 311 adapted to the first inclined surface, so that the limiting block has a dovetail shape.
  • the first inclined surface of the dovetail-shaped overlapping section can abut against the second inclined surface of the limiting block, so that the driven shaft is engaged with the driving shaft.
  • the overlapping section and the limiting block form an inverted hook structure, so that the retraction of the tamper can be avoided due to the decrease of the rotational speed, and the car can be completely braked.
  • the associated mechanism of the present invention comprises a driving swing arm 34, a driving slider 53 disposed on the caliper body, one end of the driving swing arm is hinged with the driving slider, and the other end of the driving swing arm is provided with a driving shaft rotatably connected with the base 56.
  • the drive shaft is associated with a wire rope.
  • the driving swing arm swings up and down to form a lateral displacement of the driving slider, we can provide a lateral sliding groove on the back of the caliper body to drive the slider into the sliding groove.
  • the driving swing arm swings up and down
  • the caliper body can be moved up and down by the driving slider hinged thereto.
  • the drive slider forms a lateral movement in the left and right of the chute on the back of the caliper body.
  • the caliper body In order to enable the caliper body to be reliably positioned in the middle initial position, we can coaxially set up two vertical rectangular insertion holes on the base, and fit the guide strips 54 in the rectangular insertion holes, upper and lower.
  • the inner ends of the guiding strips are disposed at the inner ends of the guiding strips, and the horizontal sliding strips 541 are arranged.
  • the guiding strips are connected with the sliding strips into a T-shape, and the upper and lower sliding strips respectively abut the upper and lower sides of the hinge shaft of the driving swing arm and the driving slider, and the guiding strips
  • the sleeve is provided with a caliper return spring 55, and the inner end of the caliper return spring presses against the slide bar.
  • the upper and lower caliper return springs are used to position the hinge arm of the drive swing arm and the drive slider in an intermediate position by the slide bar, and the caliper body is elastically placed in the intermediate initial position by driving the slider.
  • the driven shaft drives the slider to move by the swing of the driving swing arm, and then drives the caliper body to move up and down
  • the hinge shaft for driving the swing arm and the driving slider can move laterally between the upper and lower sliding bars to avoid jamming. phenomenon.
  • a square snap hole on the upper and lower sides of the base, and a snap sleeve 41 is arranged in the snap hole, and the inner hole of the snap sleeve is a rectangle which is slidably connected with the guide strip on the corresponding side. Insert hole.
  • the central portion of the outer side of the snap sleeve is provided with a convex shoulder 411 to facilitate the axial positioning of the snap-fit assembly.
  • the outer side wall of the snap sleeve on the outer side of the shoulder is a regular quadrangular prism surface fitted in the corresponding snap hole, and a transitional cylindrical surface is arranged at four corners of the regular quadrangular cylinder surface, and the transition cylindrical surface is provided outside. Threaded, the outer end of the snap sleeve extending from the snap hole is screwed to a lock nut 42 to fix the snap sleeve to the base.
  • a lock nut 42 to fix the snap sleeve to the base.
  • the snap sleeve is located on the inner side of the shoulder and is an externally threaded post, and two adjusting nuts 43 are screwed.
  • the pre-tensioning force of the caliper return spring can be adjusted, thereby ensuring that the caliper body is accurately positioned in the intermediate initial position. Then tighten the other adjusting nut so that the two adjusting nuts are tightly pressed together to form a self-locking, so as to avoid loosening of the adjusting nut.
  • the limiting mechanism of the present invention comprises two upper and lower vertically arranged positioning cards 44 disposed on the left side of the front side of the base, and two upper and lower sides disposed on the right side of the front side of the base.
  • the vertical positioning positioning card forms a sliding space between the lower side of the upper positioning card and the upper side of the lower positioning card to accommodate the inner and outer wedges.
  • the lower side of the positioning card on the upper and lower sides is equal, and the upper side of the positioning card at the lower left and right sides is equal, so that the initial position of the inner and outer wedges on the left side and the inner side of the right side
  • the initial positions of the outer wedges are the same.
  • the lower side of the upper positioning card abuts against the end face of the outer end of the outer wedge of the corresponding side, and the side of the lower positioning card abuts the corresponding side The end of the large end of the inner wedge.
  • the upper part of the caliper body is provided with two left and right stoppers
  • the lower part of the caliper body is provided with two left and right stoppers
  • a sliding groove 511 corresponding to the width of the positioning card is disposed in the middle of the stopper, left
  • the positioning card on the upper side is slidingly located in the sliding groove on the upper left side
  • the positioning card on the lower left side is slidingly located in the sliding groove on the lower left side
  • the positioning card on the upper right side is slidingly located on the right side.
  • the positioning plate on the lower right side is slidably located in the sliding groove on the lower right side.
  • the caliper body and the base form a reliable sliding connection, so that the caliper body can move up and down relative to the base.
  • the stopper is divided into left and right portions by the sliding groove and the positioning card fitted in the sliding groove, so that when the tong body moves up and down, it can ensure sufficient contact area with the inner wedge or the outer wedge. Further, the inner and outer wedges can be brought closer to each other in the up and down direction to clamp the car guide rail. It can be understood that we should make the lower side of the upper block flush with the lower side of the upper positioning card, and correspondingly, the upper side of the block is flush with the upper side of the lower positioning card.
  • the large end of the inner wedge simultaneously abuts.
  • the lower end of the lower block and the positioning card, the large end of the outer wedge simultaneously abuts the upper stop and the lower side of the positioning card.
  • the elastic positioning device of the present invention comprises two left and right outer wedge return springs 45, and a plurality of shaped tension springs 46 disposed between the inner and outer wedges, of which
  • the wedge return spring can adopt a cylindrical compression spring, the lower end of the outer wedge return spring abuts against the base, and the upper end presses the small end of the lower part of the outer wedge corresponding to one side, so that the big end of the outer wedge abuts the corresponding side Upper positioning card.
  • the special-shaped tension spring is formed into a serpentine shape by a spring steel wire reciprocating back and forth in the same plane, and is bent at both ends of the special-shaped tension spring to form a plug-in section perpendicular to the plane of the shaped-shaped tension spring.
  • the front and back sides of the inner wedge and the front and back sides of the outer wedge are respectively provided with insertion holes, and the insertion section of one end of the special-shaped tension spring is inserted into the insertion hole of the inner wedge, and the special-shaped tension spring is additionally The insertion section at one end is inserted into the insertion hole of the corresponding outer wedge, so that a pulling force is formed between the inner and outer wedges, so that the inner wedge is located at an initial position of the positioning card against the lower portion.
  • the insertion hole on the inner wedge should be higher than the corresponding insertion hole on the outer wedge, so that the pulling force of the inner wedge formed by the special-shaped tension spring can generate a downward component to ensure the inner wedge.
  • the block is positioned against the initial position of the lower positioning card.
  • an electromagnet 9 on the frame near the end of the drive shaft away from the driven shaft, and the slide shaft 25 is coaxially disposed on the end face of the drive shaft away from the driven shaft.
  • An armature rod 91 driven by an electromagnet is inserted into the sliding jack, and the armature post is connected with a return spring (not shown), and the end of the armature post extending into the sliding jack is provided with a conical squeeze.
  • Indenter 911 Accordingly, a rectangular pressing through hole is radially provided on the driving shaft, and the tamper is provided with a reduced pressing section 223 near the inner end of the driving shaft, thereby forming a step between the pressing section and the hammer.
  • the squeezing section fits within the squeezing through hole. Further, the end portion of the pressing section is provided with a pressing inclined surface whose inclination direction coincides with the inclination direction of the conical surface of the extrusion head of the armature column.
  • the electromagnet When the elevator is in normal operation, the electromagnet is energized to generate magnetic attraction, so that the armature column is located at the initial position of the outer end of the sliding jack against the elastic force of the return spring; when the elevator control system detects that the elevator is faulty, the car is out of control with low
  • the control system energizes the electromagnet when the set maximum speed is raised or lowered, or when the mechanical condition of the speed limiter is detected to be inoperable, and the electromagnet drives the armature column to move inwardly to the braking position in the sliding jack, the armature column
  • the conical surface of the extrusion head abuts against the extrusion bevel of the tamper, so that the tamper is pushed radially outward to the end position, and the lap end of the outer end of the tamper overlaps with the limiting block on the driven shaft, the driven shaft
  • the side on which the caliper body and the inner and outer wedges are disposed on the pedestal is referred to as the front side, and the other side is referred to as the back side, and for the inner wedge block, it is adjacent to the corresponding outer wedge block.
  • One side is the outer side, and the side where the two inner wedges are close to each other is the inner side.
  • Embodiment 2 In order to achieve a good cushioning effect when the safety clamp is braked, as shown in FIG. 7, we can make a rotational connection between the driven shaft and the overlapping sleeve, and a limit sleeve 11 is fixedly connected to the frame, and the driven One end of the shaft away from the driving shaft extends into the limiting sleeve, and a gap is formed between the driven shaft and the limiting sleeve, and a portion of the driven shaft extending into the limiting sleeve is sleeved with a brake coil spring 8 and a brake coil spring One end of the brake coil is fixedly connected to the overlapping sleeve, and the other end of the brake coil spring is fixedly connected with the driven shaft, and the brake coil spring constitutes a damping spring, so that elastic engagement can be formed between the driving shaft and the driven shaft.
  • one end of the driven shaft extending into the limit sleeve is coaxially connected with the drive shaft on the safety gear.
  • the pulley When the car is over-lifting, the pulley is engaged with the overlapping sleeve, thereby driving the overlapping sleeve to rotate. At this time, the overlapping sleeve drives the driven shaft through the brake coil spring, and the driven shaft drives the clamp through the driving shaft. In the body movement, the two inner wedges grip the car guide rails and start to brake the car guide rails.
  • the pulley continues to rotate, since the driven shaft cannot rotate at this time, the relative rotation between the pulley and the driven shaft is formed, and the brake coil spring is gradually tightened or gradually relaxed, and accordingly, the pulley is transmitted through the brake coil spring.
  • the torque to the driven shaft is gradually increased, and the force transmitted from the driven shaft to the caliper body through the drive shaft is gradually increased, and the braking friction force formed by the inner wedge is gradually increased.
  • the pulley and the wire rope are gradually increased. Static friction is formed between them.
  • the brake coil spring is finally wound on the driven shaft or is in close contact with the inner side wall of the limiting sleeve, the pulley cannot continue to rotate relative to the driven shaft, and dynamic friction is formed between the wire rope and the pulley, and the pulley passes through at this time.
  • the dynamic axial drive shaft outputs the maximum torque, and the safety clamp has the maximum braking friction against the car guide rail.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Braking Arrangements (AREA)
  • Maintenance And Inspection Apparatuses For Elevators (AREA)

Abstract

Provided is a safety braking system for a car guide rail of dragging an elevator. The safety braking system comprises: a speed governor, provided with a driving and a driven shaft (2, 3); and a safety gear, comprising a base (4), a gear body (5) and an elastic positioning device, wherein the speed governor is associated with the safety gear; a stopping block (51) is arranged on the gear body (5); left and right inner wedge blocks (6) are arranged in the gear body (5); outer wedge blocks (7) are arranged on outer sides of the inner wedge blocks (6); a limiting mechanism for limiting positions of the inner and outer wedge blocks (6, 7) is arranged on the base (4); the elastic positioning device enables larger ends of the inner and outer wedge blocks (6, 7) to be far away from each other in an up-down direction; and the limiting mechanism limits the inner and outer wedge blocks (6, 7) at an initial position in the up-down direction. When the rotation speed of the driving shaft (2) reaches a rated speed, the driving shaft (2) is connected to the driven shaft (3) via a centrifugal clutch structure, thus driving the movement of the gear body (5); and the stopping block (51) on the gear body (5) enables the larger ends of the inner and outer wedge blocks (6, 7) to get close to each other, thus the two inner wedge blocks (6) get close to each other to enter a brake state, so that bidirectional progressive brake can be realized for the car, thereby ensuring the car to have relatively high security.

Description

一种曳引电梯轿厢导轨安全制动系统Safety brake system for traction elevator car guide rail 技术领域Technical field
本发明涉及曳引电梯的制动系统技术领域,尤其是涉及一种曳引电梯轿厢导轨安全制动系统。The invention relates to the technical field of brake systems for traction elevators, and in particular to a safety brake system for traction elevator car guide rails.
背景技术Background technique
在曳引电梯中,安全制动系统是一个强制安装的安全装置,现有的安全制动系统包括用于感测轿厢的运行速度的限速器、用于在轿厢出现超速移动时对电梯实现强制性制动的制动装置,限速器通常包括一个主动轴,主动轴上设置滑轮,用于牵引轿厢的钢丝绳绕设在滑轮上。当轿厢升降时,钢丝绳通过滑轮带动主动轴转动;当轿厢超速升降时,限速器感测到主动轴的转速而动作,从而带动制动装置动作以制动轿厢,进而确保电梯的安全。在电梯的国家安全标准中规定,当轿厢运行速度超过额定速度115%时,限速器应当起动,从而带动制动装置制动轿厢或者对重。制动装置分为轿厢制动和对重制动两种,根据不同的安全要求可单独采用也可同时采用,当轿厢在导轨上超速移动时,制动轿厢的制动装置通过对导轨的钳制产生的摩擦力来制动轿厢。而制动对重的制动装置通过对连接对重的钢丝绳的钳制产生的摩擦力来制动对重,进而实现轿厢的制动。In a traction elevator, the safety brake system is a forced installation safety device, and the existing safety brake system includes a speed limiter for sensing the running speed of the car, and is used when the car is overspeeded. The brake implements a brake device for forced braking. The speed limiter usually includes a drive shaft. The drive shaft is provided with a pulley, and the wire rope for pulling the car is wound around the pulley. When the car is moving up and down, the wire rope drives the driving shaft to rotate by the pulley; when the car is over-speeding, the speed limiter senses the rotation speed of the driving shaft and acts to drive the braking device to brake the car, thereby ensuring the elevator. Safety. In the national safety standards for elevators, when the car running speed exceeds 115% of the rated speed, the speed limiter should be started to drive the brake device to brake the car or counterweight. The brake device is divided into two types: car brake and counterweight brake. It can be used alone or simultaneously according to different safety requirements. When the car moves over the guide rail, the brake device of the brake car passes through The friction generated by the clamping of the guide rails brakes the car. The brake-weighted brake device brakes the counterweight by the friction generated by the clamping of the wire rope connected to the counterweight, thereby achieving the braking of the car.
由于在紧急制动时会使轿厢产生极大的冲击,严重的可能使轿厢中的乘客受到伤害,为此,人们发明了一些具有缓冲效果的安全制动系统。例如,一种在中国专利文献上公开的“渐进式离心制动器”,其公布号为CN107089610A,具体包括回转轴和套装在回转轴上的制动机构,制动机构包括甩块、制动盘和导向管,导向管套接在回转轴外壁,回转轴前端伸出导向管对应装配有甩块:制动盘为筒状体,其后端通过螺纹装配在导向管外壁,前端延伸至回转轴前方,甩块通过离心作用向制动盘内壁位移,制动盘内壁设有对应甩块的棘齿,导向管外壁设有抵触制动盘的弹性缓冲件。通过离心力甩出甩块,甩出后的甩块和制动盘咬合,通过回转轴驱动制动盘沿导向管位移并挤压缓冲弹簧,从而形成渐进式刹车,减小瞬间刹车对轿厢和传动部分的影响和损坏,避免电梯内乘客的不适感。Due to the great impact of the car during emergency braking, the passengers in the car may be seriously injured. For this reason, some safety brake systems with cushioning effects have been invented. For example, a "progressive centrifugal brake" disclosed in the Chinese patent document, having the publication number CN107089610A, specifically includes a rotary shaft and a brake mechanism disposed on the rotary shaft, the brake mechanism including a cymbal block, a brake disc, and The guide tube is sleeved on the outer wall of the rotary shaft, and the front end of the rotary shaft is extended. The guide tube is correspondingly equipped with a block: the brake disc is a cylindrical body, and the rear end thereof is screwed on the outer wall of the guide tube, and the front end extends to the front of the rotary shaft The block is displaced to the inner wall of the brake disc by centrifugal action, and the inner wall of the brake disc is provided with ratchet teeth corresponding to the block, and the outer wall of the guide tube is provided with an elastic buffer member against the brake disc. The ramming block is pulled out by centrifugal force, and the smashed smashing block and the brake disc are engaged, and the brake disc is driven along the guide tube by the rotary shaft to displace and squeeze the buffer spring, thereby forming a progressive brake, reducing the instantaneous braking to the car and The influence and damage of the transmission part avoids the discomfort of the passengers in the elevator.
上述制动器将限速器与制动装置设置在一起,并且在制动时具有一个缓冲效果,然而该制动器存在如下缺陷:首先,该制动器只能对一个方向的超速转动启动安全制动的作用,也就是说,我们至少需要设置两套制动器,以便对轿厢的超速上升(冲顶)和超速下降(蹲底)分别起到安全制动的作用。其次,该制动器并非是直接对支撑轿厢的导轨或者牵引轿厢的钢丝绳进行钳制制动,而是对主动轴进行制动。因此,最终制动轿厢的是钢丝绳和滑轮之间的摩擦力。该制动方式与电梯固有的通过制动曳引机、进而依靠钢丝绳和曳引轮之间的摩 擦力实现轿厢的制动在原理上是一样的,此类制动方式存在着制动力小,在紧急制动后会使钢丝绳和滑轮产生严重的损伤等问题。The above-mentioned brake sets the speed limiter and the brake device together, and has a buffering effect when braking. However, the brake has the following drawbacks: First, the brake can only activate the safety brake for overspeed rotation in one direction. In other words, we need to set at least two sets of brakes to play the role of safe braking for the car's overspeed rise (capping) and overspeed descent (bottom). Secondly, the brake does not directly clamp the rail supporting the car or the wire rope of the traction car, but brakes the drive shaft. Therefore, the final braking of the car is the friction between the wire rope and the pulley. The braking method is identical to the inherent braking of the elevator through the brake traction machine and the friction between the wire rope and the traction sheave. The braking method has the same braking force. After the emergency braking, the wire rope and the pulley may be seriously damaged.
特别是,由于现有的电梯轿厢制动系统直接以最大的制动摩擦力进行紧急制动的,从而形成一个急刹车的效果,因此,在制动时轿厢导轨和制动装置会因为过大的制动摩擦力而形成极大的破坏,也就是说,现有的电梯制动系统难以对其实际性能、状态进行有效的监测和控制,人们通常都是通过简单地测试限速器在电梯超速时是否会动作、安全钳中的制动块是否能够被提拉作为评判制动系统是否正常的手段和依据,并不能通过真实的制动数据去评判制动系统的状态。In particular, since the existing elevator car brake system directly performs emergency braking with maximum braking friction, thereby forming an emergency braking effect, the car guide rail and the braking device may be used during braking. Excessive braking friction creates great damage. That is to say, the existing elevator braking system is difficult to effectively monitor and control its actual performance and state. People usually pass the test of the speed limiter simply. Whether the brake block in the safety gear can be lifted as the means and basis for judging whether the brake system is normal or not can not be judged by the actual brake data to judge the state of the brake system.
发明内容Summary of the invention
本发明的一个目的是为了解决现有的电梯安全制动系统所存在的无法对偏离正常升降速度移动的轿厢实现双向减速制动的问题,提供一种曳引电梯轿厢导轨安全制动系统,可对偏离正常移动速度的轿厢实现有效的双向刹车制动,从而确保轿厢具有较高的安全性,并可简化制动系统的结构。An object of the present invention is to solve the problem that the existing elevator safety brake system can realize the two-way deceleration braking for the car that moves away from the normal lifting speed, and provides a safety brake system for the traction elevator car guide rail. It can realize effective two-way brake braking for the car that deviates from the normal moving speed, thus ensuring high safety of the car and simplifying the structure of the braking system.
本发明的另一个目的是为了解决现有的电梯安全制动系统所存在的无法进行真实场景下的制动过程测试、以评判系统的可靠性的问题,提供一种曳引电梯轿厢导轨安全制动系统,可模拟真实的制动场景对制动系统进行模拟检测,从而确保其安全性和可靠性,同时通过对检测数据的记录、对比和分析对制动系统的状态和使用寿命等做出评估。Another object of the present invention is to solve the problem that the existing elevator safety brake system can not perform the braking process test in the real scene and judge the reliability of the system, and provide a safety of the traction elevator car guide rail. The brake system simulates the real braking scene to simulate the brake system to ensure its safety and reliability. At the same time, the status and service life of the brake system are recorded, recorded and compared. Out of the assessment.
为了实现上述目的,本发明采用以下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种曳引电梯轿厢导轨安全制动系统,包括相互关联的限速器和安全钳,述限速器包括机架、同轴地设置在机架上的主动轴、从动轴、用于限制从动轴转动的阻尼弹簧,曳引轿厢的钢丝绳绕过设置在主动轴上的滑轮,在从动轴和主动轴之间设有离心式离合结构;所述安全钳包括基座、可移动地设置在基座上的钳体、以及弹性定位装置,所述钳体上设有至少上、下两个挡块,在钳体内可移动地设有左右两个内楔块,所述内楔块相对的平面为用于制动的制动面,内楔块相互远离的外侧面为向外倾斜的内驱动斜面,两个内楔块的内驱动斜面呈八字形布置,在内楔块的外侧设有可移动的外楔块,外楔块的内侧面为与内驱动斜面配合的外驱动斜面,所述基座上设有用于限定内楔块、外楔块位置的限位机构,所述弹性定位装置使内楔块的内驱动斜面和外楔块的外驱动斜面相互靠近,并且内楔块的大端与外楔块的大端在上下方向上相互远离,限位机构使内、外楔块在上下方向上限位在初始位置,此时两个内楔块的制动面之间的距离最大;当主动轴的转速达到额定转速时,离心式离合结构使主动轴与从动轴接合,限速器通过关联机构带动钳体在上下方向上移动,钳体上的挡块使内、外楔块的大 端在上下方向上相互靠近,从而使两个内楔块相互靠近而进入制动状态。A safety brake system for traction elevator car guide rails, comprising an associated speed limiter and a safety gear, the speed limiter comprising a frame, a drive shaft coaxially disposed on the frame, a driven shaft, a damping spring that restricts rotation of the driven shaft, the wire rope of the traction car bypasses the pulley disposed on the driving shaft, and a centrifugal clutch structure is disposed between the driven shaft and the driving shaft; the safety gear includes a base a caliper body movably disposed on the base, and an elastic positioning device, wherein the caliper body is provided with at least two upper and lower stoppers, and two left and right inner wedges are movably disposed in the caliper body, the inner The opposite plane of the wedge is the braking surface for braking, and the outer side of the inner wedge is away from the inner driving inclined surface which is inclined outward, and the inner driving inclined surface of the two inner wedges is arranged in a figure-eight shape, and the inner wedge is arranged The outer side of the outer wedge is provided with a movable outer wedge, and the inner side of the outer wedge is an outer driving inclined surface matched with the inner driving inclined surface, and the base is provided with a limiting mechanism for defining the position of the inner wedge and the outer wedge. The elastic positioning device causes the inner wedge of the inner wedge and the outer wedge The driving slopes are close to each other, and the big end of the inner wedge and the big end of the outer wedge are away from each other in the up and down direction, and the limiting mechanism causes the inner and outer wedges to be at the upper limit in the up and down direction at the initial position, at this time, the two inner wedges The distance between the braking surfaces of the block is the largest; when the rotational speed of the driving shaft reaches the rated speed, the centrifugal clutch structure engages the driving shaft and the driven shaft, and the speed limiter drives the caliper body to move in the up and down direction through the associated mechanism, the tongs The stopper on the body causes the large ends of the inner and outer wedges to approach each other in the up and down direction, so that the two inner wedges approach each other and enter a braking state.
本发明的安全制动系统设置在轿厢的导轨处,具体包括用于检测轿厢移动速度的限速器、用于使轿厢减速制动的安全钳,其中的安全钳包括左右两个内楔块以及两个外楔块,在两个内楔块相对的一侧设置用于夹持轿厢导轨的制动面。当轿厢升降时,钢丝绳即可带动滑轮正反向转动。当左右两个内楔块的制动面夹持轿厢导轨时,即可实现轿厢的制动。由于本发明的内、外楔块的大端分别位于上下两侧,而弹性定位装置使内楔块的内驱动斜面和外楔块的外驱动斜面相互靠近,因此,在内、外驱动斜面的作用下,内、外楔块向着各自的大端一侧移动而在上下方向上相互远离,此时的限位机构则使内、外楔块在上下方向上限位在一个相互远离的初始位置。我们知道,由于内、外驱动斜面相互贴合,因此,当内楔块沿着外楔块的外驱动斜面移动时,一方面会有一个上下方向的纵向移动,另一方面会有一个左右方向的横向移动。当轿厢以正常速度升降时,限速器中的主动轴和从动轴相分离,因此安全钳不动作。当电梯出现故障、轿厢快速升降时,主动轴随之快速转动,此时离心式离合结构即可在离心力的作用下使从动轴和主动轴相连接,从而带动从动轴转动,限速器通过关联机构使钳体向上或向下移动。这样,钳体上的挡块即可驱动内楔块移动而靠近外楔块,或者驱动外楔块移动而靠近内楔块,在相互贴合的内、外驱动斜面的作用下,两个内楔块横向地向内移动而相互靠近而夹持轿厢的导轨,从而实现对轿厢的双向制动,也就是说,本发明一套机构即可同时实现对轿厢的双向制动,可避免轿厢出现冲顶和蹲底的安全故障,有利于简化制动系统的结构。需要说明的是,现有的楔块式制动装置中,由于驱动制动楔块的作用力不是持续的,也就是说,当制动楔块受到提拉作用而开始制动后,制动楔块是依靠其较小的倾斜角度所形成的自锁作用而保持在制动位置的,因此,当轿厢导轨的尺寸有变化或者误差时,制动摩擦力会相应地改变,从而影响制动性能和效果,并且造成后续维修时处于自锁状态的制动楔块复位的困难。而本发明在整个制动过程中,钢丝绳始终会通过关联机构带动钳体保持在制动位置,也就是说,在整个制动过程中,内楔块或者外楔块始终会受到一个提拉力的作用,因此,我们可使内、外楔块具有较大的倾斜角度,从而可避免内、外楔块在制动时出现自锁现象,后续维修时,我们只需反向移动轿厢,即可方便地实现制动装置的解锁复位。特别是,制动时阻尼弹簧使输出到安全钳的驱动力逐渐增加,安全钳所形成的摩擦制动力逐渐增大,从而可有效地避免出现急刹车现象以及制动时轿厢导轨和制动装置的损坏,因而可实现模拟真实制动场景下对制动系统进行模拟检测,有效地提高系统的安全性和可靠性。The safety brake system of the present invention is disposed at the rail of the car, and specifically includes a speed limiter for detecting the moving speed of the car, a safety gear for decelerating the car, wherein the safety gear includes two left and right inner The wedge and the two outer wedges are provided with braking surfaces for gripping the car guide rails on opposite sides of the two inner wedges. When the car is moving up and down, the wire rope can drive the pulley to rotate in the forward and reverse directions. When the braking surfaces of the left and right inner wedges grip the car guide rails, the braking of the car can be achieved. Since the large ends of the inner and outer wedges of the present invention are respectively located on the upper and lower sides, the elastic positioning device makes the inner driving inclined surface of the inner wedge and the outer driving inclined surface of the outer wedge close to each other, thereby driving the inclined surface inside and outside. Under the action, the inner and outer wedges move toward the respective big end sides and move away from each other in the up and down direction. At this time, the limit mechanism causes the inner and outer wedges to be at an upper limit from each other in the up and down direction. We know that since the inner and outer drive ramps fit together, when the inner wedge moves along the outer drive ramp of the outer wedge, there will be a vertical movement in the up and down direction, and a left and right direction on the other hand. The lateral movement. When the car is moving up and down at a normal speed, the drive shaft and the driven shaft in the speed limiter are separated, so the safety gear does not operate. When the elevator fails and the car rises and falls rapidly, the drive shaft rotates rapidly. At this time, the centrifugal clutch structure can connect the driven shaft and the drive shaft under the action of centrifugal force, thereby driving the driven shaft to rotate and speed limit. The caliper is moved up or down by an associated mechanism. In this way, the stopper on the caliper body can drive the inner wedge to move closer to the outer wedge, or drive the outer wedge to move closer to the inner wedge, and under the action of the inner and outer driving slopes which are mutually adhered, the two inner portions The wedges move laterally inwardly to close each other to clamp the rails of the car, thereby achieving two-way braking of the car, that is, the set of mechanisms of the present invention can simultaneously achieve two-way braking of the car. It is safe to avoid the safety failure of the car and the bottom of the car, which is beneficial to simplify the structure of the brake system. It should be noted that in the existing wedge brake device, since the driving force of the brake wedge is not continuous, that is, after the brake wedge is pulled up to start braking, the brake is applied. The wedge is held in the braking position by the self-locking action formed by its small inclination angle. Therefore, when the size of the car guide rail changes or the error occurs, the braking friction force changes accordingly, thereby affecting the system. Dynamic performance and effects, and the difficulty of resetting the brake wedge in a self-locking state during subsequent maintenance. However, in the whole braking process of the present invention, the wire rope always drives the caliper body to maintain the braking position through the associated mechanism, that is, the inner wedge or the outer wedge is always subjected to a pulling force during the entire braking process. Therefore, we can make the inner and outer wedges have a large inclination angle, so as to avoid the self-locking phenomenon of the inner and outer wedges during braking. In the subsequent maintenance, we only need to move the car backwards, that is, The unlocking reset of the brake device can be conveniently achieved. In particular, the damping spring causes the driving force output to the safety gear to gradually increase, and the friction braking force formed by the safety gear gradually increases, thereby effectively avoiding the sudden braking phenomenon and the car guide rail and braking during braking. The damage of the device can realize the simulation detection of the brake system under the simulated real braking scene, effectively improving the safety and reliability of the system.
作为优选,所述离心式离合结构包括调速弹簧、可径向滑动地设置在滑轮端面的甩锤和弹簧座、与从动轴相连接的限位块,在甩锤和弹簧座之间设有铰接连杆,所述调速弹簧使 弹簧座位于远离主动轴的初始位置,弹簧座通过铰接连杆使甩锤处于靠近主动轴的初始位置,此时的主动轴和从动轴处于分离状态;当主动轴的转速达到额定转速时,离心力使甩锤径向外移至远离主动轴的终止位置,甩锤通过铰接连杆使弹簧座径向内移至靠近主动轴的终止位置,甩锤的外端抵靠限位块,从动轴与主动轴处于接合状态。Preferably, the centrifugal clutch structure comprises a speed governing spring, a hammer and a spring seat radially slidably disposed on the end face of the pulley, and a limiting block connected to the driven shaft, and is disposed between the hammer and the spring seat. The hinged connecting rod has the spring seat located at an initial position away from the driving shaft, and the spring seat is placed at an initial position close to the driving shaft by the hinge link, and the driving shaft and the driven shaft are separated at this time. When the rotation speed of the driving shaft reaches the rated speed, the centrifugal force moves the tamper radially outward to the end position away from the driving shaft, and the tamper moves the spring seat radially inward to the end position close to the driving shaft through the hinge link, the hammer The outer end abuts against the limit block, and the driven shaft is engaged with the drive shaft.
通过滑轮以及绕设在滑轮上的钢丝绳可使主动轴与轿厢方便地形成关联,从而使主动轴可与轿厢的升降速度形成简单的线性关系。可以理解的是,我们可以在滑轮的端面上设置径向的T形槽或燕尾槽,从而使甩锤和弹簧座可沿着T形槽或燕尾槽径向地移动。由于在甩锤和弹簧座之间设有铰接连杆,因此,甩锤和弹簧座可形成联动。当甩锤向外移动时,弹簧座向内移动,反之,当弹簧座向外移动时,甩锤向内移动。其中的调速弹簧驱动弹簧座向外移动,从而使弹簧座定位在外侧的初始位置,相应地,此时的弹簧座通过铰接连杆使甩锤定位在内侧的初始位置,此时的从动轴与主动轴处于分离状态。当滑轮转动时,滑轮端面的甩锤后受到一个离心力的作用而向外移动,此时的甩锤通过铰接连杆带动弹簧座克服调速弹簧的弹力而向内移动;当滑轮以及主动轴的转速达到额定转速时,离心力使甩锤径向外移至远离主动轴的终止位置,此时的甩锤通过铰接连杆使弹簧座径向内移至靠近主动轴的终止位置,转动的甩锤的外端即可抵靠设置在从动轴上限位块,此时的从动轴与主动轴处于接合状态,从动轴跟随主动轴一起转动,从动轴使钢丝绳的阻力增大,相应地,钢丝绳通过关联机构驱动安全钳的拉力增大,以实现轿厢的减速制动。可以理解的是,我们可通过合理的设置调速弹簧的弹性系数以及预紧弹力等参数,方便地调节主动轴的额定转速、以及甩锤的移动速度,进而调节轿厢的减速制动性能。The drive shaft and the wire rope disposed around the pulley can be conveniently associated with the car so that the drive shaft can form a simple linear relationship with the car's lifting speed. It can be understood that we can provide a radial T-shaped groove or a dovetail groove on the end face of the pulley so that the tamper and the spring seat can move radially along the T-shaped groove or the dovetail groove. Since the articulated link is provided between the tamper and the spring seat, the tamper and the spring seat can form a linkage. When the hammer moves outward, the spring seat moves inward, whereas when the spring seat moves outward, the hammer moves inward. The speed regulating spring drives the spring seat to move outward, so that the spring seat is positioned at the outer initial position, and accordingly, the spring seat at this time positions the tamper in the initial position on the inner side through the hinge link, and the slave is at this time. The shaft is separated from the drive shaft. When the pulley rotates, the hammer of the end face of the pulley is moved outward by a centrifugal force. At this time, the tamper moves the spring seat to move inward against the elastic force of the speed regulating spring by the hinge link; when the pulley and the drive shaft When the rotational speed reaches the rated speed, the centrifugal force moves the tamper radially outward to the end position away from the drive shaft. At this time, the tamper moves the spring seat radially inward to the end position close to the drive shaft through the hinge link, and the rotary hammer The outer end of the driven shaft can be abutted against the upper limit block of the driven shaft. At this time, the driven shaft is engaged with the driving shaft, and the driven shaft rotates together with the driving shaft, and the driven shaft increases the resistance of the wire rope, correspondingly The wire rope is driven by the associated mechanism to increase the pulling force of the safety gear to realize the deceleration braking of the car. Understandably, we can easily adjust the rated speed of the drive shaft and the moving speed of the tamper by adjusting the elastic coefficient of the speed-regulating spring and the parameters such as the pre-tightening force, so as to adjust the deceleration braking performance of the car.
作为优选,所述甩锤远离主动轴的外端的两侧为第一斜面,从而使甩锤的外端形成外大里小的燕尾状的搭接端,所述从动轴靠近主动轴一端设有搭接套筒,在所述搭接套筒的内侧壁上设有所述的限位块,所述限位块的两侧为与所述第一斜面适配的第二斜面,从而使限位块呈燕尾状。Preferably, the two sides of the outer end of the tamper from the driving shaft are a first inclined surface, so that the outer end of the tamper is formed with a small dovetail-shaped overlapping end, and the driven shaft is disposed near one end of the driving shaft. a splicing sleeve, the limiting block is disposed on an inner side wall of the lap sleeve, and two sides of the limiting block are a second inclined surface adapted to the first inclined surface, thereby limiting The block is dovetail shaped.
本发明的甩锤的外端设置燕尾状的搭接段,相对应地,限位块同样呈燕尾状。这样,当甩锤向外伸出时,燕尾状的搭接段的第一斜面即可抵靠限位块的第二斜面,使从动轴与主动轴相接合。此时的搭接段与限位块形成一个倒勾结构,从而可避免因转速的下降导致甩锤的回缩,进而可实现轿厢的彻底制动。The outer end of the tamper of the present invention is provided with a dovetail-shaped overlapping section, and correspondingly, the limiting block is also in the shape of a dovetail. Thus, when the hammer is extended outward, the first slope of the dovetail-shaped overlapping section can abut the second slope of the limiting block to engage the driven shaft with the driving shaft. At this time, the overlapping section and the limiting block form a barb structure, so that the retraction of the tamper due to the decrease of the rotation speed can be avoided, and the car can be completely braked.
作为优选,在所述机架上固定连接有限位套,所述从动轴伸入所述限位套内,所述阻尼弹簧为套设在从动轴上伸入限位套部分的制动卷簧,所述制动卷簧的一端与机架固定连接,制动卷簧的另一端与从动轴固定连接。Preferably, a fixed sleeve is fixedly connected to the frame, and the driven shaft extends into the limiting sleeve, and the damping spring is a brake that is sleeved on the driven shaft and extends into the limiting sleeve portion. a coil spring, one end of the brake coil spring is fixedly connected to the frame, and the other end of the brake coil spring is fixedly connected with the driven shaft.
当主动轴带动从动轴正向转动时,制动卷簧逐渐收紧,直至制动卷簧紧绕在从动轴上,此时的从动轴停止转动,相应地,主动轴以及滑轮停止转动,从而使绕设在主动轴的滑轮上的钢丝绳的拉力逐渐增大,直至滑轮停止转动,此时钢丝绳与滑轮形成动摩擦而产生最大的拉力。当主动轴带动从动轴反向转动时,制动卷簧逐渐放松,直至制动卷簧紧贴在限位套的内侧壁上,此时的从动轴停止转动,相应地,主动轴以及滑轮停止转动,从而使绕设在主动轴的滑轮上的钢丝绳的拉力逐渐增大,直至滑轮停止转动,此时钢丝绳与滑轮形成动摩擦而产生最大的拉力。也就是说,由钢丝绳的拉力所产生的内楔块的制动摩擦力是从零开始逐渐增加的。可以理解的是,和其它形式的弹簧相比较,制动卷簧具有较大的转动缩放量,一方面可显著地缩小减速器的外形尺寸,同时可有效地提高制动时的缓冲效果,避免对轿厢导轨形成破坏,进而可实现制动系统的模拟真实场景的检测,确保制动系统的安全、有效、可靠。When the driving shaft drives the driven shaft to rotate in the forward direction, the brake coil spring is gradually tightened until the brake coil spring is tightly wound on the driven shaft, and the driven shaft stops rotating, and accordingly, the driving shaft and the pulley are stopped. Rotating, so that the pulling force of the wire rope wound around the pulley of the driving shaft is gradually increased until the pulley stops rotating, and the wire rope and the pulley form dynamic friction to generate the maximum pulling force. When the driving shaft drives the driven shaft to rotate in the reverse direction, the brake coil spring is gradually relaxed until the brake coil spring is in close contact with the inner side wall of the limiting sleeve, and the driven shaft stops rotating, and accordingly, the driving shaft and The pulley stops rotating, so that the pulling force of the wire rope wound around the pulley of the driving shaft is gradually increased until the pulley stops rotating, and the wire rope and the pulley form dynamic friction to generate the maximum pulling force. That is to say, the braking friction of the inner wedge generated by the pulling force of the wire rope is gradually increased from zero. It can be understood that compared with other types of springs, the brake coil spring has a large amount of rotation and zooming, on the one hand, the outer shape of the reducer can be significantly reduced, and the buffering effect during braking can be effectively improved, and avoidance. Destruction of the car guide rail, which can realize the detection of the simulated real scene of the brake system, ensuring the safety, effectiveness and reliability of the brake system.
作为优选,所述关联机构包括驱动摆臂、设置在所述钳体上的驱动滑块,所述驱动摆臂的一端与驱动滑块相铰接,驱动摆臂的另一端设有与机座转动连接的驱动轴,钢丝绳的拉力通过驱动轴带动驱动摆臂摆动,进而通过驱动滑块带动钳体在上下方向上移动。Preferably, the associated mechanism includes a driving swing arm, a driving slider disposed on the caliper body, one end of the driving swing arm is hinged with the driving slider, and the other end of the driving swing arm is provided to rotate with the base The connected drive shaft, the pulling force of the wire rope drives the swing arm to swing by the drive shaft, and then drives the clamp body to move in the up and down direction by driving the slider.
驱动摆臂可方便地带动驱动滑块移动,进而可带动钳体上下移动。The driving swing arm can easily drive the driving slider to move, thereby driving the tong body to move up and down.
作为优选,在基座上同轴地设有上下两个竖直的矩形插接孔,在矩形插接孔内适配有导向条,上下两个导向条相互靠近的一端设有横向的滑动条,上下两个滑动条分别抵靠驱动摆臂与驱动滑块的铰接轴上下两侧,所述导向条上套设有钳体复位弹簧。Preferably, two vertical rectangular insertion holes are vertically disposed on the base, and a guide strip is fitted in the rectangular insertion hole, and a horizontal sliding bar is disposed at one end of the upper and lower guide bars. The upper and lower sliding bars respectively abut the upper and lower sides of the hinge shaft of the driving swing arm and the driving slider, and the guiding strip is sleeved with a caliper reset spring.
滑动条与导向条相交成T字形,并且导向条适配在矩形插接孔内,因此可避免滑动条和导向条的转动,上下两个钳体复位弹簧可通过滑动条使驱动摆臂与驱动滑块的铰接轴定位在中间位置,进而通过驱动滑块使钳体弹性地处于中间的初始位置。当从动轴通过驱动摆臂的摆动带动驱动滑块移动、进而带动钳体上下移动时,驱动摆臂与驱动滑块的铰接轴可在上下两个滑动条之间横向移动,避免出现卡死现象。The sliding strip and the guiding strip intersect in a T-shape, and the guiding strip fits in the rectangular insertion hole, so that the rotation of the sliding strip and the guiding strip can be avoided, and the upper and lower caliper return springs can drive the swing arm and the driving through the sliding strip The hinge axis of the slider is positioned at an intermediate position, and the caliper body is elastically placed in an intermediate initial position by driving the slider. When the driven shaft drives the slider to move by the swing of the driving swing arm, and then drives the caliper body to move up and down, the hinge shaft for driving the swing arm and the driving slider can move laterally between the upper and lower sliding bars to avoid jamming. phenomenon.
作为优选,在基座上下两侧分别设有方形的卡接孔,所述卡接孔内设置具有所述矩形插接孔的卡接套,所述导向条适配在对应一侧卡接套的矩形插接孔内,卡接套外侧面的中部设有外凸的轴肩,卡接套位于轴肩外侧部分的外侧壁为适配在对应的卡接孔内的正四棱柱面,卡接套位于轴肩内侧部分的外侧壁螺纹连接有两个调节螺母,所述钳体复位弹簧一端抵压对应一侧的滑动条,另一端套接在对应一侧的卡接套上并抵压调节螺母,在正四棱柱面的四个边角处设有过渡圆柱面,在过渡圆柱面上设有外螺纹,所述卡接套伸出所述卡接孔的外端螺纹连接有锁紧螺母。Preferably, a square snap hole is respectively disposed on the upper and lower sides of the base, and a snap sleeve having the rectangular insertion hole is disposed in the snap hole, and the guide strip is adapted to the corresponding side snap sleeve In the rectangular insertion hole, the middle portion of the outer side surface of the snap sleeve is provided with a convex shoulder, and the outer side wall of the outer sleeve portion of the snap sleeve is a regular square prism surface which fits in the corresponding snap hole, and is engaged The outer side wall of the sleeve inner side portion is screwed with two adjusting nuts, one end of the caliper return spring is pressed against the sliding strip on the corresponding side, and the other end is sleeved on the corresponding side of the snap sleeve and pressed and adjusted The nut is provided with a transitional cylindrical surface at four corners of the regular quadrangular prism surface, and an external thread is provided on the transitional cylindrical surface, and the outer end of the snap sleeve extending from the engaging hole is screwed with a lock nut.
由于卡接套位于轴肩外侧部分的外侧壁为适配在对应的卡接孔内的正四棱柱面,因此 可有效地避免卡接套产生转动。特别是,本发明在正四棱柱面的四个边角处设有过渡圆柱面,相应地,我们可以在基座的方形卡接孔的边角处设置对应的圆角,从而便于卡接孔的加工,同时方便锁紧螺母讲卡接套固定在基座上。通过改变调节螺母在卡接套上的位置,我们可方便地调整钳体复位弹簧的预紧弹力,从而可确保钳体准确地定位于中间的初始位置。Since the outer side wall of the snap sleeve on the outer side of the shoulder is a regular quadrangular prism surface fitted in the corresponding snap hole, the rotation of the snap sleeve can be effectively prevented. In particular, the present invention is provided with a transitional cylindrical surface at four corners of the regular quadrangular prism surface. Accordingly, we can provide corresponding rounded corners at the corners of the square snap hole of the base, thereby facilitating the snap hole. The processing is convenient for the lock nut to be fixed on the base. By changing the position of the adjusting nut on the snap sleeve, we can easily adjust the pre-tensioning force of the caliper return spring, thus ensuring that the caliper body is accurately positioned in the intermediate initial position.
作为优选,所述限位机构包括设置在基座正面左侧的上下两个定位卡板、设置在基座正面右侧的上下两个定位卡板,上下两个定位卡板之间即形成可容置内、外楔块的滑动空间,当内、外楔块在上下方向上位于初始位置时,上部的定位卡板抵靠对应一侧的外楔块大端的端面,下部的定位卡板抵靠对应一侧的内楔块大端的端面。Preferably, the limiting mechanism comprises two upper and lower positioning card plates disposed on the left side of the front side of the base, and two upper and lower positioning card plates disposed on the right side of the front side of the base, and the upper and lower positioning card plates are formed. The sliding space of the inner and outer wedges is accommodated. When the inner and outer wedges are in the initial position in the up and down direction, the upper positioning card abuts against the end face of the outer end of the outer wedge of the corresponding side, and the lower positioning card is abutted. The end face of the large end of the inner wedge corresponding to one side.
上下两个定位卡板可方便地限定内、外楔块在上下方向上的初始位置,并且下部的定位卡板抵靠对应一侧的内楔块大端的端面,因此,当钳体向下推挤外楔块从而使内楔块向内侧移动时,可避免内楔块与定位卡板相分离。The upper and lower positioning clips can conveniently define the initial positions of the inner and outer wedges in the up and down direction, and the lower positioning clips abut the end faces of the inner ends of the inner wedges on the corresponding side, so when the tongs are pushed down When the outer wedge is squeezed to move the inner wedge inward, the inner wedge can be prevented from separating from the positioning card.
作为优选,所述钳体的上部设有左右两个所述的挡块,所述钳体的下部设有左右两个所述的挡块,在挡块的中间设有滑动槽,所述定位卡板滑动地位于对应的滑动槽内,当钳体上移时,钳体下部的挡块向上驱动抵靠基座下部的定位卡板的内楔块,内、外楔块在上下方向上相互靠近,两个内楔块相互靠近而进入制动状态;当钳体下移时,钳体上部的挡块向下驱动抵靠基座上部的定位卡板的外楔块,内、外楔块在上下方向上相互靠近,两个内楔块相互靠近而进入制动状态。Preferably, the upper portion of the caliper body is provided with two left and right stoppers, and the lower portion of the caliper body is provided with two left and right stoppers, and a sliding groove is arranged in the middle of the stopper, the positioning The card plate is slidingly located in the corresponding sliding slot. When the caliper body moves up, the lower block of the caliper body drives upward against the inner wedge of the positioning card at the lower part of the base, and the inner and outer wedges are mutually in the up and down direction. Closely, the two inner wedges approach each other to enter a braking state; when the caliper body moves down, the upper damper body lowers the outer wedge of the positioning card against the upper part of the base, the inner and outer wedges Approaching each other in the up and down direction, the two inner wedges approach each other and enter a braking state.
由于基座上的定位卡板滑动地位于钳体上对应的滑动槽内,从而使钳体与基座构成可靠的滑动连接,使钳体可相对基座上下移动。与此同时,挡块被滑动槽以及适配在滑动槽内的定位卡板分隔成左右两部分,因此,当钳体上下移动时,可确保与内楔块或者外楔块具有足够的接触面积,进而可使内、外楔块在上下方向上相互靠近而钳制轿厢导轨。可以理解的是,我们应使上部挡块的下侧边与上部定位卡板的下侧边齐平,相应地,部挡块的上侧边与下部定位卡板的上侧边齐平。这样,当开始移动钳体时,即可使内、外楔块在上下方向上相互靠近,进而使内楔块向内移动而钳制轿厢导轨。Since the positioning clip on the base slides in the corresponding sliding groove on the caliper body, the caliper body and the base form a reliable sliding connection, so that the caliper body can move up and down relative to the base. At the same time, the stopper is divided into left and right portions by the sliding groove and the positioning card fitted in the sliding groove, so that when the tong body moves up and down, it can ensure sufficient contact area with the inner wedge or the outer wedge. Further, the inner and outer wedges can be brought closer to each other in the up and down direction to clamp the car guide rail. It can be understood that we should make the lower side of the upper block flush with the lower side of the upper positioning card, and correspondingly, the upper side of the block is flush with the upper side of the lower positioning card. Thus, when the jaw body is moved, the inner and outer wedges can be brought closer to each other in the up and down direction, and the inner wedge can be moved inward to clamp the car guide rail.
作为优选,所述机架在靠近主动轴上远离从动轴的一端处设有电磁铁,主动轴内设有滑动插孔,所述滑动插孔内设有由所述电磁铁驱动并具有复位弹簧的衔铁柱,所述衔铁柱伸入滑动插孔内的端部设有圆锥形的挤压头,所述主动轴上设有径向的挤压通孔,所述甩锤靠近主动轴的内端设有适配在挤压通孔内的挤压段,挤压段的端部设有挤压斜面,当电磁铁驱动衔铁柱移动至制动位置时,衔铁柱挤压头的圆锥面贴靠挤压斜面,从而使甩锤径向外移至终止位置。Preferably, the frame is provided with an electromagnet at an end close to the driven shaft near the driving shaft, and a sliding jack is disposed in the driving shaft, and the sliding jack is internally driven by the electromagnet and has a reset An armature post of the spring, the end of the armature post extending into the sliding socket is provided with a conical extrusion head, and the driving shaft is provided with a radial pressing through hole, the hammer is close to the driving shaft The inner end is provided with a pressing section adapted to be pressed in the through hole, and the end of the pressing section is provided with a pressing inclined surface, and when the electromagnet drives the armature column to move to the braking position, the conical surface of the armature column extrusion head Abut against the extruded bevel so that the tamper is moved radially outward to the end position.
本发明的电磁铁是断电工作,当电磁铁通电时,电磁吸力克服复位弹簧的弹力而使钳体位于中间的初始位置。当电梯的控制系统检测到电梯出现故障从而快速升降时,或者检测到限速器出现机械故障而无法动作以制动轿厢时,控制系统使电磁铁断电,复位弹簧即驱动衔铁柱轴向移动,此时衔铁柱端部的挤压头即可挤开在径向上相对布置的甩锤,使甩锤外端的搭接端与从动轴上的限位块搭接,进而使从动轴与主动轴相接合,以实现对轿厢的缓冲减速和制动,从而进一步提高电梯的安全性。也就是说,当电梯出现断电故障时,电磁铁的复位弹簧同样可驱动衔铁柱移动,进而实现轿厢的缓冲制动,避免轿厢出现自行升降。The electromagnet of the present invention is powered off. When the electromagnet is energized, the electromagnetic attraction overcomes the elastic force of the return spring to cause the caliper body to be in the intermediate initial position. When the control system of the elevator detects that the elevator has failed and quickly rises and falls, or detects that the speed limiter has a mechanical failure and cannot act to brake the car, the control system de-energizes the electromagnet, and the return spring drives the armature shaft axially. Moving, the extrusion head at the end of the armature column can squeeze the rams arranged opposite each other in the radial direction, so that the overlapping end of the outer end of the tamper is overlapped with the limiting block on the driven shaft, thereby making the driven shaft Engaged with the drive shaft to achieve buffer deceleration and braking of the car, thereby further improving the safety of the elevator. That is to say, when the elevator has a power failure, the return spring of the electromagnet can also drive the armature column to move, thereby achieving the buffer braking of the car, and avoiding the car to rise and fall by itself.
因此,本发明具有如下有益效果:可对偏离正常移动速度的轿厢实现有效的双向刹车制动,从而确保轿厢具有较高的安全性,并可简化制动系统的结构,可模拟真实的制动场景对制动系统进行模拟检测,从而确保其安全性和可靠性,同时通过对检测数据的记录、对比和分析对制动系统的状态和使用寿命等做出评估。Therefore, the present invention has the following beneficial effects: an effective two-way brake can be realized for a car deviating from the normal moving speed, thereby ensuring a high safety of the car, and simplifying the structure of the brake system, and simulating the real The braking scene simulates the braking system to ensure its safety and reliability, while assessing the status and service life of the braking system by recording, comparing and analyzing the detected data.
附图说明DRAWINGS
图1是本发明的一种结构示意图。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic view showing the structure of the present invention.
图2是安全钳的一种结构示意图。2 is a schematic structural view of a safety gear.
图3是安全钳背面的结构示意图。Figure 3 is a schematic view of the structure of the back of the safety gear.
图4是钳体复位弹簧分解的安装结构示意图。Fig. 4 is a schematic view showing the mounting structure of the caliper reset spring.
图5是限速器的结构示意图。Fig. 5 is a schematic structural view of a speed limiter.
图6是第一种限速器的局部剖视图。Figure 6 is a partial cross-sectional view of the first speed governor.
图7是第二种限速器的局部剖视图。Figure 7 is a partial cross-sectional view of a second speed limiter.
图中:1、机架 11、限位套 2、主动轴 21、滑轮 211、滑移槽 22、甩锤 221、搭接端 222、第一斜面 223、挤压段 23、弹簧座 24、铰接连杆 25、滑动插孔 3、从动轴 31、限位块 311、第二斜面 32、调速弹簧 33、搭接套筒 34、驱动摆臂 4、机座 41、卡接套 411、轴肩 42、锁紧螺母 43、调节螺母 44、定位卡板 45、外楔块复位弹簧 46、异形拉簧 5、钳体 51、挡块 511、滑动槽 52、限位挡块 53、驱动滑块 54、导向条 541、滑动条 55、钳体复位弹簧 56、驱动轴 6、内楔块 61、制动面 62、内驱动斜面 7、外楔块 71、外驱动斜面 8、制动卷簧 9、电磁铁、91、衔铁柱 911、挤压头。In the figure: 1, frame 11, limit sleeve 2, drive shaft 21, pulley 211, slip groove 22, tamper 221, lap end 222, first slope 223, extrusion section 23, spring seat 24, hinge Connecting rod 25, sliding jack 3, driven shaft 31, limiting block 311, second inclined surface 32, speed regulating spring 33, overlapping sleeve 34, driving swing arm 4, base 41, snap sleeve 411, shaft Shoulder 42, lock nut 43, adjusting nut 44, positioning plate 45, outer wedge return spring 46, shaped tension spring 5, caliper body 51, stopper 511, sliding groove 52, limit stop 53, drive slider 54. Guide bar 541, slide bar 55, caliper return spring 56, drive shaft 6, inner wedge 61, braking surface 62, inner drive ramp 7, outer wedge 71, outer drive ramp 8, brake coil spring 9 , electromagnet, 91, armature column 911, extrusion head.
具体实施方式detailed description
下面结合附图与具体实施方式对本发明做进一步的描述。The present invention will be further described below in conjunction with the drawings and specific embodiments.
实施例1:如图1所示,一种曳引电梯轿厢导轨安全制动系统,其适用于在曳引式电 梯的轿厢出现快速升降时的紧急制动,以确保电梯的安全使用。具体包括限速器和安全钳,限速器包括机架1、设置在机架上的主动轴2、与主动轴同轴布置的从动轴3,主动轴上键连接一个滑轮21,用于牵引轿厢的钢丝绳绕设在滑轮上。当轿厢正常升降时,钢丝绳使滑轮转动,进而带动主动轴转动,并且主动轴的转动与轿厢的升降速度成线性关系。Embodiment 1: As shown in Fig. 1, a traction car cage rail safety brake system is suitable for emergency braking when a car of a traction type elevator is rapidly moved up and down to ensure safe use of the elevator. Specifically, the speed limiter and the safety gear include a frame 1, a driving shaft disposed on the frame, a driven shaft 3 coaxially arranged with the driving shaft, and a pulley 21 connected to the driving shaft. The wire rope of the traction car is wound around the pulley. When the car normally rises and falls, the wire rope rotates the pulley, thereby driving the driving shaft to rotate, and the rotation of the driving shaft is linear with the lifting speed of the car.
此外,我们可在从动轴和主动轴之间设置离心式离合结构,当主动轴以正常速度转动时,离心式离合结构不动作,主动轴和从动轴相分离,此时主动轴的阻力接近零,钢丝绳和滑轮之间为静摩擦,相应地,钢丝绳所形成的拉力极小。当轿厢快速升降、从而使主动轴的转速达到或超过一个额定值时,离心式离合结构即可在离心力的作用下使主动轴和从动轴相接合,主动轴可驱动从动轴转动。In addition, we can install a centrifugal clutch structure between the driven shaft and the drive shaft. When the drive shaft rotates at normal speed, the centrifugal clutch structure does not move, and the drive shaft and the driven shaft are separated. Close to zero, there is static friction between the wire rope and the pulley, and accordingly, the tension formed by the wire rope is extremely small. When the car is quickly raised and lowered so that the rotational speed of the drive shaft reaches or exceeds a rated value, the centrifugal clutch structure can engage the drive shaft and the driven shaft under the action of centrifugal force, and the drive shaft can drive the driven shaft to rotate.
另外,如图1、图2、图3所示,安全钳包括基座4、可移动地设置在基座正面的钳体5、以及弹性定位装置,限速器和安全钳之间通过由曳引轿厢的钢丝绳的拉力驱动的关联机构相关联。当轿厢快速升降时,钢丝绳的拉力可通过关联机构驱动钳体上下移动。此外,在钳体的正面至少设置上、下两个挡块51,在钳体上由上、下挡块构成的移动区域内可移动地并排设置左右两个内楔块6,内楔块相对的内侧平面为用于制动轿厢导轨的制动面61,内楔块相互远离的外侧面为从上至下向外倾斜的内驱动斜面62,从而使两个内楔块的内驱动斜面呈正的八字形布置。也就是说,内楔块为上端小、下端大的楔形件。此外,在内楔块的外侧设置可移动的外楔块7,外楔块上靠近内楔块的内侧面为与内驱动斜面配合的外驱动斜面71,从而使外楔块为上端大、下短小的楔形件。还有,我们需要在基座上设置用于限定内楔块、外楔块在上下方向上的位置的限位机构,而弹性定位装置一方面使内楔块的大端与外楔块的大端在上下方向上相互远离,另一方面使内楔块的内驱动斜面和外楔块的外驱动斜面相互靠近,此时的限位机构使内楔块的大端位于最下端的初始位置,外楔块的大端则位于最上端的初始位置,相应地,两个内楔块的制动面之间的距离最大,电梯的轿厢可自由升降。当主动轴的转速达到或超过额定转速时,离心式离合结构使主动轴与从动轴接合,此时限速器通过关联机构带动钳体向上移动或向下移动。如果钳体向上移动,则钳体下部的挡块向上推动内楔块,从而使内、外楔块在上下方向上相互靠近的同时,使内楔块向内侧横向移动,此时两个内楔块相互靠近而进入钳制轿厢导轨的制动状态。如果钳体向下移动,则钳体上部的挡块向下推动外楔块,从而使内、外楔块在上下方向上相互靠近的同时,使内楔块向内侧横向移动,此时两个内楔块相互靠近而进入钳制轿厢导轨的制动状态。可以理解的是,我们可在钳体的左右两侧设置贴靠相应一侧的外楔块的限位挡块52,从而可限制外楔块向外侧移动。另外,我们可在外楔块与限位挡块之间以及内、外楔块的内、外驱动斜面之间设置滚针排,从 而可减小相互之间的摩擦阻力,避免内、外楔块之间出现卡死的自锁现象,有利于在电梯故障解除后安全钳的复位。In addition, as shown in FIG. 1 , FIG. 2 and FIG. 3 , the safety gear includes a base 4 , a caliper body 5 movably disposed on the front surface of the base body, and an elastic positioning device, and the speed governor and the safety gear are passed between The associated mechanism for pulling the force of the wire rope of the car is associated. When the car is rapidly moving up and down, the tension of the wire rope can be driven up and down by the associated mechanism. In addition, at least two upper and lower stoppers 51 are disposed on the front surface of the caliper body, and two inner and inner wedges 6 are movably arranged side by side in the moving region formed by the upper and lower stoppers on the caliper body, and the inner wedges are oppositely disposed. The inner plane is a braking surface 61 for braking the car guide rails, and the outer side surfaces of the inner wedges are away from each other, and the inner driving slopes 62 are inclined from the top to the bottom, so that the inner driving slopes of the two inner wedges It is arranged in a positive figure. That is to say, the inner wedge is a wedge having a small upper end and a large lower end. In addition, a movable outer wedge 7 is disposed on an outer side of the inner wedge, and an inner side surface of the outer wedge adjacent to the inner wedge is an outer driving inclined surface 71 matched with the inner driving inclined surface, so that the outer wedge is upper and lower Short wedges. Also, we need to provide a limiting mechanism for defining the position of the inner wedge and the outer wedge in the up and down direction on the base, and the elastic positioning device on the one hand makes the big end of the inner wedge and the outer wedge larger. The ends are away from each other in the up and down direction, and on the other hand, the inner driving slope of the inner wedge and the outer driving slope of the outer wedge are close to each other, and the limiting mechanism at this time causes the big end of the inner wedge to be at the lowermost initial position, The large end of the outer wedge is located at the uppermost initial position. Accordingly, the distance between the braking surfaces of the two inner wedges is the largest, and the elevator car can freely move up and down. When the rotational speed of the drive shaft reaches or exceeds the rated rotational speed, the centrifugal clutch structure engages the drive shaft with the driven shaft, and the speed limiter drives the caliper body to move upward or downward through the associated mechanism. If the caliper body moves upward, the lower damper pushes the inner wedge upward, so that the inner and outer wedges move closer to each other in the up and down direction, and the inner wedge moves laterally to the inner side. The blocks approach each other and enter a braking state that clamps the car guide rails. If the caliper body moves downward, the upper damper pushes the outer wedge downward, so that the inner and outer wedges move closer to each other in the up and down direction, and the inner wedge moves laterally inward. The inner wedges approach each other and enter a braking state that clamps the car guide rails. It can be understood that we can set the limit stop 52 of the outer wedge on the corresponding side on the left and right sides of the caliper body, so that the outer wedge can be restricted from moving to the outside. In addition, we can set the needle row between the outer wedge and the limit stop and between the inner and outer drive ramps of the inner and outer wedges, so as to reduce the frictional resistance between each other and avoid the inner and outer wedges. The self-locking phenomenon of jamming between them is beneficial to the reset of the safety gear after the elevator fault is removed.
为了实现安全钳制动时良好的缓冲效果,限速器可设置一个用于限制从动轴转动的阻尼弹簧。具体地,如图5、图6所示,我们可在机架上固定连接一个限位套11,从动轴远离主动轴的一端伸入限位套内,并在从动轴与限位套之间形成空隙,从动轴伸入限位套的部分套设一个制动卷簧8,制动卷簧的一端与机架固定连接,制动卷簧的另一端与从动轴固定连接,该制动卷簧即构成限制从动轴转动的阻尼弹簧。当主动轴带动从动轴正向转动时,制动卷簧逐渐收紧,相应地,滑轮上钢丝绳的拉力逐渐增大,滑轮与钢丝绳之间形成静摩擦。当制动卷簧最终紧绕在从动轴上时,从动轴即停止转动,相应地,主动轴以及滑轮停止转动,钢丝绳与滑轮之间形成动摩擦,此时钢丝绳的拉力达到最大。我们可利用钢丝绳的拉力驱动安全钳的钳体动作,从而使安全钳形成由小至大的制动摩擦力。相类似地,当主动轴带动从动轴反向转动时,制动卷簧逐渐放松,相应地,滑轮上钢丝绳的拉力逐渐增大,滑轮与钢丝绳之间形成静摩擦。当制动卷簧最终紧贴在限位套的内侧壁上时,从动轴停止转动,相应地,主动轴以及滑轮停止转动,钢丝绳与滑轮之间形成动摩擦,此时钢丝绳的拉力达到最大,从而使安全钳形成逐渐增大的反向制动摩擦力。也就是说,在轿厢的制动过程中,制动卷簧使得钢丝绳所输出的拉力从零开始逐渐增加,从而使安全钳对轿厢导轨形成逐渐增大的摩擦制动力。和其它形式的弹簧相比较,制动卷簧具有较大的转动缩放量,一方面可显著地缩小减速器的外形尺寸,同时可有效地提高制动时的缓冲效果,避免对轿厢导轨形成破坏,进而可实现制动系统的模拟真实场景的检测,确保制动系统的安全、有效、可靠。In order to achieve a good cushioning effect when the safety gear is braked, the speed limiter can be provided with a damping spring for limiting the rotation of the driven shaft. Specifically, as shown in FIG. 5 and FIG. 6, we can fix a limit sleeve 11 to the frame, and the end of the driven shaft away from the drive shaft extends into the limit sleeve, and the driven shaft and the limit sleeve A gap is formed between the driven shaft and the retaining sleeve, and a brake coil spring 8 is disposed. One end of the brake coil spring is fixedly connected with the frame, and the other end of the brake coil spring is fixedly connected with the driven shaft. The brake coil spring constitutes a damping spring that restricts the rotation of the driven shaft. When the driving shaft drives the driven shaft to rotate in the forward direction, the brake coil spring is gradually tightened. Accordingly, the pulling force of the wire rope on the pulley gradually increases, and static friction is formed between the pulley and the wire rope. When the brake coil spring finally wraps around the driven shaft, the driven shaft stops rotating. Accordingly, the drive shaft and the pulley stop rotating, and dynamic friction is formed between the wire rope and the pulley, and the pulling force of the wire rope is maximized. We can use the pulling force of the wire rope to drive the caliper action of the safety tongs, so that the safety tongs form a small to large braking friction. Similarly, when the driving shaft drives the driven shaft to rotate in the reverse direction, the brake coil spring gradually relaxes, and accordingly, the pulling force of the wire rope on the pulley gradually increases, and static friction is formed between the pulley and the wire rope. When the brake coil spring finally abuts against the inner side wall of the limiting sleeve, the driven shaft stops rotating, and accordingly, the driving shaft and the pulley stop rotating, and dynamic friction is formed between the steel wire rope and the pulley, and the pulling force of the steel wire rope reaches the maximum. Thereby the safety gear is formed with a gradually increasing reverse braking friction. That is to say, during the braking process of the car, the brake coil spring causes the pulling force outputted by the wire rope to gradually increase from zero, so that the safety gear forms a gradually increasing friction braking force on the car guide rail. Compared with other types of springs, the brake coil spring has a large amount of rotation and scaling, on the one hand, it can significantly reduce the outer dimensions of the reducer, and at the same time can effectively improve the buffering effect during braking and avoid the formation of the car guide rail. Destruction, in turn, can detect the simulated real scene of the brake system, ensuring the safety, effectiveness and reliability of the brake system.
需要说明的是,由于该方案中安全钳的动力来自于轿厢升降时钢丝绳的拉力,因此,在轿制动过程中,钢丝绳始终会安全钳提供动力,使钳体保持在制动位置,也就是说,在整个制动过程中,内楔块或者外楔块始终会受到一个提拉力的作用,因此,我们可使内、外楔块具有较大的倾斜角度,从而可避免内、外楔块在制动时出现自锁现象。后续维修时,我们只需反向移动轿厢,即可方便地实现制动装置的解锁复位。It should be noted that, because the power of the safety gear in the solution comes from the pulling force of the wire rope when the car is moving up and down, during the car braking process, the wire rope will always provide power to the safety gear to keep the caliper body in the braking position. That is to say, during the whole braking process, the inner wedge or the outer wedge will always be subjected to a pulling force. Therefore, we can make the inner and outer wedges have a larger inclination angle, thereby avoiding the inner and outer wedges. The block appears to be self-locking while braking. For subsequent maintenance, we only need to move the car in reverse to easily unlock and reset the brakes.
进一步地,本发明的离心式离合结构包括调速弹簧32、径向地设置在滑轮端面的甩锤22和弹簧座23、与从动轴相连接的限位块31,其中的甩锤和弹簧座适配在滑轮端面径向布置的滑移槽211内,该滑移槽可以是T形槽或燕尾槽,从而使甩锤和弹簧座可在滑轮的端面径向移动。此外,在甩锤和弹簧座之间设置铰接连杆24,铰接连杆一端与甩锤铰接,另一端与弹簧座铰接。而调速弹簧位于滑轮上设置弹簧座的滑移槽内,调速弹簧的内端抵压主动轴,外端抵压弹簧座,从而使弹簧座位于远离主动轴的初始位置,弹簧座通过铰接连杆使甩锤处 于靠近主动轴的初始位置,此时的主动轴与从动轴处于分离状态,主动轴可相对从动轴空转。当主动轴的转动时,离心力使甩锤沿着滑移槽径向外移,甩锤通过铰接连杆使弹簧座径向内移,此时的调速弹簧被压缩;当主动轴的转速达到或超过额定转速时,离心力使甩锤沿着滑移槽径向外移至远离主动轴的终止位置,甩锤则通过铰接连杆使弹簧座径向内移至靠近主动轴的终止位置,甩锤的外端抵靠限位块,此时的主动轴与从动轴处于接合状态,从动轴即跟随主动轴一起转动。Further, the centrifugal clutch structure of the present invention comprises a speed regulating spring 32, a tamper 22 and a spring seat 23 radially disposed on the end face of the pulley, and a limiting block 31 connected to the driven shaft, wherein the tamper and the spring The seat is fitted in a sliding groove 211 radially arranged on the end face of the pulley, which may be a T-shaped groove or a dovetail groove, so that the tamper and the spring seat are radially movable at the end face of the pulley. In addition, a hinge link 24 is provided between the tamper and the spring seat, the hinge link is hinged at one end to the hammer and the other end is hinged to the spring seat. The speed regulating spring is located in the sliding groove of the spring seat on the pulley, the inner end of the speed regulating spring presses against the driving shaft, and the outer end abuts against the spring seat, so that the spring seat is located at an initial position away from the driving shaft, and the spring seat is hinged The connecting rod places the tamper in an initial position close to the driving shaft. At this time, the driving shaft and the driven shaft are separated, and the driving shaft can idle with respect to the driven shaft. When the driving shaft rotates, the centrifugal force causes the tamper to move radially outward along the sliding groove, and the tamper moves the spring seat radially inward through the hinge link, and the speed regulating spring is compressed; when the speed of the driving shaft reaches When the rated speed is exceeded, the centrifugal force moves the tamper radially outward along the slip groove to the end position away from the drive shaft, and the tamper moves the spring seat radially inward to the end position close to the drive shaft through the hinge link. The outer end of the hammer abuts against the limiting block. At this time, the driving shaft and the driven shaft are engaged, and the driven shaft rotates together with the driving shaft.
作为一种优选方案,我们可在滑轮的端面设置垂直交叉的十字形的滑移槽,相应地,在其中的一个滑移槽内设置2个所述的甩锤,并且2个甩锤对称布置在主动轴的两侧;相类似地,在另一个滑移槽内设置2个所述的弹簧座,2个弹簧座对称布置在主动轴的两侧,使甩锤和弹簧座围绕主动轴呈十字分布。当然,我们需要在每个甩锤与2个弹簧座之间分别设置所述的铰接连杆,4根铰接连杆铰接成菱形,并在弹簧座与主动轴之间分别设置所述的调速弹簧。为了使调速弹簧可靠定位,我们可在弹簧座靠近主动轴的内侧以及主动轴上靠近弹簧座的外侧分别设置定位凹槽,调速弹簧的外端位于弹簧做的定位凹槽内而抵压弹簧座,调速弹簧的内端位于主动轴的定位凹槽内而抵压主动轴。As a preferred solution, we can provide vertically intersecting cross-shaped sliding grooves on the end faces of the pulleys, and correspondingly, two of the hammers are arranged in one of the sliding grooves, and the two hammers are symmetrically arranged. On the two sides of the driving shaft; similarly, two spring seats are arranged in the other sliding groove, and two spring seats are symmetrically arranged on both sides of the driving shaft, so that the tamper and the spring seat are around the driving shaft. Cross distribution. Of course, we need to set the articulated link between each tamper and the two spring seats. The four articulated links are hinged into a diamond shape, and the speed regulation is respectively set between the spring seat and the drive shaft. spring. In order to ensure the reliable positioning of the speed regulating spring, we can respectively set the positioning groove on the inner side of the spring seat near the driving shaft and the outer side of the spring shaft near the spring seat. The outer end of the speed regulating spring is located in the positioning groove made by the spring and is pressed. The spring seat and the inner end of the speed regulating spring are located in the positioning groove of the driving shaft to press against the driving shaft.
更进一步地,甩锤远离主动轴的外端的两侧设置由内至外向外倾斜的第一斜面222,从而使甩锤的外端形成外大里小的燕尾状的搭接端221。而从动轴靠近主动轴一端固定设置搭接套筒33,在搭接套筒的内侧壁上设置4个所述的限位块,并且4个限位块在圆周方向均匀分布。限位块的两侧为与所述第一斜面适配的第二斜面311,从而使限位块呈燕尾状。当甩锤在离心力的作用下向外伸出滑移槽时,燕尾状的搭接段的第一斜面即可抵靠限位块的第二斜面,使从动轴与主动轴相接合。此时的搭接段与限位块形成一个倒勾结构,从而可避免因转速的的下降导致甩锤的回缩,进而可实现轿厢的彻底制动。Further, the tamper is disposed away from the inner side of the outer end of the driving shaft by a first inclined surface 222 which is inclined outwardly from the inside to the outside, so that the outer end of the tamper is formed with a small dovetail-shaped overlapping end 221. The driven shaft is fixedly disposed at one end of the driving shaft, and four of the limiting blocks are disposed on the inner side wall of the overlapping sleeve, and the four limiting blocks are evenly distributed in the circumferential direction. Both sides of the limiting block are a second inclined surface 311 adapted to the first inclined surface, so that the limiting block has a dovetail shape. When the tamper protrudes outward from the sliding groove by the centrifugal force, the first inclined surface of the dovetail-shaped overlapping section can abut against the second inclined surface of the limiting block, so that the driven shaft is engaged with the driving shaft. At this time, the overlapping section and the limiting block form an inverted hook structure, so that the retraction of the tamper can be avoided due to the decrease of the rotational speed, and the car can be completely braked.
本发明的关联机构包括驱动摆臂34、设置在钳体上的驱动滑块53,驱动摆臂的一端与驱动滑块相铰接,驱动摆臂的另一端设有与机座转动连接的驱动轴56,该驱动轴与钢丝绳相关联。当轿厢超速升降时,滑轮上的钢丝绳的拉力逐渐增加,从而通过驱动轴带动驱动摆臂上下摆动,进而通过驱动滑块带动钳体在上下方向上移动。由于驱动摆臂在上下摆动时会使驱动滑块形成一个横向的位移,因此,我们可在钳体的背面设置一个横向的滑槽,驱动滑块适配在滑槽内。当驱动摆臂上下摆动时,即可通过与其铰接的驱动滑块带动钳体上下移动。与此同时,驱动滑块可在钳体背面的滑槽内形成一个左右的横向移动。The associated mechanism of the present invention comprises a driving swing arm 34, a driving slider 53 disposed on the caliper body, one end of the driving swing arm is hinged with the driving slider, and the other end of the driving swing arm is provided with a driving shaft rotatably connected with the base 56. The drive shaft is associated with a wire rope. When the car is over-lifting, the pulling force of the wire rope on the pulley is gradually increased, so that the swing arm is driven up and down by the driving shaft, and then the caliper body is driven to move in the up-and-down direction by driving the slider. Since the driving swing arm swings up and down to form a lateral displacement of the driving slider, we can provide a lateral sliding groove on the back of the caliper body to drive the slider into the sliding groove. When the driving swing arm swings up and down, the caliper body can be moved up and down by the driving slider hinged thereto. At the same time, the drive slider forms a lateral movement in the left and right of the chute on the back of the caliper body.
为了使钳体能可靠地定位在中间的初始位置,我们可在基座上同轴地设置上下两个竖直的矩形插接孔,在矩形插接孔内适配有导向条54,上下两个导向条相互靠近的内端设置横 向的滑动条541,导向条与滑动条连接成T字形,上下两个滑动条分别抵靠驱动摆臂与驱动滑块的铰接轴的上下两侧,导向条上套设有钳体复位弹簧55,钳体复位弹簧的内端抵压滑动条。上下两个钳体复位弹簧通过滑动条使驱动摆臂与驱动滑块的铰接轴定位在中间位置,进而通过驱动滑块使钳体弹性地处于中间的初始位置。当从动轴通过驱动摆臂的摆动带动驱动滑块移动、进而带动钳体上下移动时,驱动摆臂与驱动滑块的铰接轴可在上下两个滑动条之间横向移动,避免出现卡死现象。In order to enable the caliper body to be reliably positioned in the middle initial position, we can coaxially set up two vertical rectangular insertion holes on the base, and fit the guide strips 54 in the rectangular insertion holes, upper and lower. The inner ends of the guiding strips are disposed at the inner ends of the guiding strips, and the horizontal sliding strips 541 are arranged. The guiding strips are connected with the sliding strips into a T-shape, and the upper and lower sliding strips respectively abut the upper and lower sides of the hinge shaft of the driving swing arm and the driving slider, and the guiding strips The sleeve is provided with a caliper return spring 55, and the inner end of the caliper return spring presses against the slide bar. The upper and lower caliper return springs are used to position the hinge arm of the drive swing arm and the drive slider in an intermediate position by the slide bar, and the caliper body is elastically placed in the intermediate initial position by driving the slider. When the driven shaft drives the slider to move by the swing of the driving swing arm, and then drives the caliper body to move up and down, the hinge shaft for driving the swing arm and the driving slider can move laterally between the upper and lower sliding bars to avoid jamming. phenomenon.
为方便安装,我们可在基座上下两侧分别设置方形的卡接孔,卡接孔内设置卡接套41,该卡接套的内孔即为与对应一侧的导向条滑动连接的矩形插接孔。如图5所示,卡接套外侧面的中部设置外凸的轴肩411,以便于卡接套装配时的轴向定位。卡接套位于轴肩外侧部分的外侧壁为适配在对应的卡接孔内的正四棱柱面,在正四棱柱面的四个边角处设置过渡圆柱面,并在过渡圆柱面上设有外螺纹,卡接套伸出卡接孔的外端螺纹连接一个锁紧螺母42,从而将卡接套固定在基座上。加工时,我们可使卡接套位于轴肩外侧部分先制成一个外螺纹柱,然后在外螺纹柱上切削处四个扁势,四个扁势在圆周方向均匀分布。此外,卡接套位于轴肩内侧部分为外螺纹柱,并螺纹连接两个调节螺母43。当我们转动抵靠钳体复位弹簧的调节螺母时,即可调节钳体复位弹簧的预紧弹力,从而可确保钳体准确地定位于中间的初始位置。然后再拧紧另一个调节螺母,使两个调节螺母紧紧贴靠在一起而形成自锁,避免调节螺母的自行松动。For the convenience of installation, we can respectively set a square snap hole on the upper and lower sides of the base, and a snap sleeve 41 is arranged in the snap hole, and the inner hole of the snap sleeve is a rectangle which is slidably connected with the guide strip on the corresponding side. Insert hole. As shown in FIG. 5, the central portion of the outer side of the snap sleeve is provided with a convex shoulder 411 to facilitate the axial positioning of the snap-fit assembly. The outer side wall of the snap sleeve on the outer side of the shoulder is a regular quadrangular prism surface fitted in the corresponding snap hole, and a transitional cylindrical surface is arranged at four corners of the regular quadrangular cylinder surface, and the transition cylindrical surface is provided outside. Threaded, the outer end of the snap sleeve extending from the snap hole is screwed to a lock nut 42 to fix the snap sleeve to the base. During processing, we can make the card sleeve on the outer side of the shoulder to make an externally threaded column, then cut four flat potentials on the externally threaded column, and the four flat potentials are evenly distributed in the circumferential direction. In addition, the snap sleeve is located on the inner side of the shoulder and is an externally threaded post, and two adjusting nuts 43 are screwed. When we turn the adjusting nut against the caliper return spring, the pre-tensioning force of the caliper return spring can be adjusted, thereby ensuring that the caliper body is accurately positioned in the intermediate initial position. Then tighten the other adjusting nut so that the two adjusting nuts are tightly pressed together to form a self-locking, so as to avoid loosening of the adjusting nut.
为了确定内、外楔块的初始位置,本发明的限位机构包括设置在基座正面左侧的上下两个竖直布置的定位卡板44、以及设置在基座正面右侧的上下两个竖直布置的定位卡板,上部的定位卡板的下侧边与下部的定位卡板的上侧边之间即形成可容置内、外楔块的滑动空间。当然,左右两侧上部的定位卡板的下侧边等高,左右两侧下部的定位卡板的上侧边等高,从而使左侧的内、外楔块的初始位置与右侧的内、外楔块的初始位置一致。当内、外楔块在上下方向上位于初始位置时,上部的定位卡板的下侧边抵靠对应一侧的外楔块大端的端面,下部的定位卡板上侧边抵靠对应一侧的内楔块大端的端面。In order to determine the initial position of the inner and outer wedges, the limiting mechanism of the present invention comprises two upper and lower vertically arranged positioning cards 44 disposed on the left side of the front side of the base, and two upper and lower sides disposed on the right side of the front side of the base. The vertical positioning positioning card forms a sliding space between the lower side of the upper positioning card and the upper side of the lower positioning card to accommodate the inner and outer wedges. Of course, the lower side of the positioning card on the upper and lower sides is equal, and the upper side of the positioning card at the lower left and right sides is equal, so that the initial position of the inner and outer wedges on the left side and the inner side of the right side The initial positions of the outer wedges are the same. When the inner and outer wedges are in the initial position in the up and down direction, the lower side of the upper positioning card abuts against the end face of the outer end of the outer wedge of the corresponding side, and the side of the lower positioning card abuts the corresponding side The end of the large end of the inner wedge.
此外,钳体的上部设置左右两个所述的挡块,钳体的下部设置左右两个所述的挡块,在挡块的中间设置与定位卡板的宽度适配的滑动槽511,左侧上部的定位卡板滑动地位于左侧上部的滑动槽内,左侧下部的定位卡板滑动地位于左侧下部的滑动槽内,相应地,右侧上部的定位卡板滑动地位于右侧上部的滑动槽内,右侧下部的定位卡板滑动地位于右侧下部的滑动槽内。当钳体上移时,钳体下部的挡块向上驱动抵靠基座下部的定位卡板的内楔块,内、外楔块在上下方向上相互靠近,两个内楔块相互靠近而进入制动状态;当钳体下移时,钳体 上部的挡块向下驱动抵靠基座上部的定位卡板的外楔块,内、外楔块在上下方向上相互靠近,两个内楔块相互靠近而进入制动状态。需要说明的是,我们应使上部的挡块的下侧边与上部的定位卡板的下侧边齐平In addition, the upper part of the caliper body is provided with two left and right stoppers, and the lower part of the caliper body is provided with two left and right stoppers, and a sliding groove 511 corresponding to the width of the positioning card is disposed in the middle of the stopper, left The positioning card on the upper side is slidingly located in the sliding groove on the upper left side, and the positioning card on the lower left side is slidingly located in the sliding groove on the lower left side, and correspondingly, the positioning card on the upper right side is slidingly located on the right side. In the upper sliding groove, the positioning plate on the lower right side is slidably located in the sliding groove on the lower right side. When the caliper body moves up, the lower block of the caliper body drives upward against the inner wedge of the positioning card at the lower part of the base, and the inner and outer wedges are close to each other in the up and down direction, and the two inner wedges approach each other to enter Braking state; when the caliper body moves down, the upper block of the caliper body drives down to the outer wedge of the positioning card on the upper part of the base, and the inner and outer wedges are close to each other in the up and down direction, and the two inner wedges The blocks approach each other and enter a braking state. It should be noted that we should make the lower side of the upper stop flush with the lower side of the upper positioning clamp.
由于基座上的定位卡板滑动地位于钳体上对应的滑动槽内,从而使钳体与基座构成可靠的滑动连接,使钳体可相对基座上下移动。与此同时,挡块被滑动槽以及适配在滑动槽内的定位卡板分隔成左右两部分,因此,当钳体上下移动时,可确保与内楔块或者外楔块具有足够的接触面积,进而可使内、外楔块在上下方向上相互靠近而钳制轿厢导轨。可以理解的是,我们应使上部挡块的下侧边与上部定位卡板的下侧边齐平,相应地,部挡块的上侧边与下部定位卡板的上侧边齐平。也就是说,当由上下两个定位卡板构成的限位机构所限定的移动区域和由上下两个挡块构成的移动区域在上下方向上使一致的,内楔块的大端同时抵靠下部的挡块和定位卡板的上侧边,外楔块的大端同时抵靠上部的挡块和定位卡板的下侧边。这样,当开始移动钳体时,即可使内、外楔块在上下方向上相互靠近,进而使内楔块向内移动而钳制轿厢导轨,避免钳体出现空行程。Since the positioning clip on the base slides in the corresponding sliding groove on the caliper body, the caliper body and the base form a reliable sliding connection, so that the caliper body can move up and down relative to the base. At the same time, the stopper is divided into left and right portions by the sliding groove and the positioning card fitted in the sliding groove, so that when the tong body moves up and down, it can ensure sufficient contact area with the inner wedge or the outer wedge. Further, the inner and outer wedges can be brought closer to each other in the up and down direction to clamp the car guide rail. It can be understood that we should make the lower side of the upper block flush with the lower side of the upper positioning card, and correspondingly, the upper side of the block is flush with the upper side of the lower positioning card. That is to say, when the moving area defined by the limiting mechanism composed of the upper and lower positioning cards and the moving area formed by the upper and lower stoppers are aligned in the up and down direction, the large end of the inner wedge simultaneously abuts. The lower end of the lower block and the positioning card, the large end of the outer wedge simultaneously abuts the upper stop and the lower side of the positioning card. In this way, when the jaw body is moved, the inner and outer wedges can be brought close to each other in the up and down direction, and the inner wedge can be moved inward to clamp the car guide rail to avoid the idle motion of the caliper body.
为了使内外楔块能可靠地定位在初始位置,本发明的弹性定位装置包括左右两个外楔块复位弹簧45、以及设置在内、外楔块之间的若干异形拉簧46,其中的外楔块复位弹簧可采用圆柱形压簧,外楔块复位弹簧下端抵压基座,上端抵压对应一侧的外楔块下部的小端,从而使外楔块的大端抵靠对应一侧上部的定位卡板。此外,异形拉簧由一根弹簧钢丝在同一平面内经左右往复折返后形成蛇形,在异形拉簧的两端弯折形成垂直于异形拉簧所在平面的插接段。相应地,在内楔块的正面和背面、以及外楔块的正面和背面分别设置插接孔,异形拉簧一端的插接段插接在内楔块的插接孔内,异形拉簧另一端的插接段插接在对应的外楔块的插接孔内,从而在内、外楔块之间形成一种拉力,进而使内楔块位于抵靠下部的定位卡板的初始位置。当然,此时内楔块上的插接孔应高于外楔块上对应的插接孔,使得由异形拉簧形成的对内楔块的拉力可产生一个向下的分力,确保内楔块定位于抵靠下部的定位卡板的初始位置。In order to enable the inner and outer wedges to be reliably positioned in the initial position, the elastic positioning device of the present invention comprises two left and right outer wedge return springs 45, and a plurality of shaped tension springs 46 disposed between the inner and outer wedges, of which The wedge return spring can adopt a cylindrical compression spring, the lower end of the outer wedge return spring abuts against the base, and the upper end presses the small end of the lower part of the outer wedge corresponding to one side, so that the big end of the outer wedge abuts the corresponding side Upper positioning card. In addition, the special-shaped tension spring is formed into a serpentine shape by a spring steel wire reciprocating back and forth in the same plane, and is bent at both ends of the special-shaped tension spring to form a plug-in section perpendicular to the plane of the shaped-shaped tension spring. Correspondingly, the front and back sides of the inner wedge and the front and back sides of the outer wedge are respectively provided with insertion holes, and the insertion section of one end of the special-shaped tension spring is inserted into the insertion hole of the inner wedge, and the special-shaped tension spring is additionally The insertion section at one end is inserted into the insertion hole of the corresponding outer wedge, so that a pulling force is formed between the inner and outer wedges, so that the inner wedge is located at an initial position of the positioning card against the lower portion. Of course, at this time, the insertion hole on the inner wedge should be higher than the corresponding insertion hole on the outer wedge, so that the pulling force of the inner wedge formed by the special-shaped tension spring can generate a downward component to ensure the inner wedge. The block is positioned against the initial position of the lower positioning card.
为了确保轿厢制动的可靠性,我们还可在机架上靠近主动轴上远离从动轴的一端处设置电磁铁9,主动轴远离从动轴的端面上同轴地设置滑动插孔25,在滑动插孔内插设由电磁铁驱动的衔铁柱91,该衔铁柱与一复位弹簧(图中未示出)相连接,衔铁柱伸入滑动插孔内的端部设置圆锥形的挤压头911。相应地,在主动轴上径向地设置矩形的挤压通孔,而甩锤在靠近主动轴的内端设置缩小的挤压段223,从而在挤压段和甩锤之间形成一个台阶。当甩锤处于初始位置时,挤压段适配在挤压通孔内。还有,挤压段的端部设置挤压斜面,该挤压 斜面的倾斜方向与衔铁柱的挤压头的圆锥面的倾斜方向一致。In order to ensure the reliability of the car brake, we can also provide an electromagnet 9 on the frame near the end of the drive shaft away from the driven shaft, and the slide shaft 25 is coaxially disposed on the end face of the drive shaft away from the driven shaft. An armature rod 91 driven by an electromagnet is inserted into the sliding jack, and the armature post is connected with a return spring (not shown), and the end of the armature post extending into the sliding jack is provided with a conical squeeze. Indenter 911. Accordingly, a rectangular pressing through hole is radially provided on the driving shaft, and the tamper is provided with a reduced pressing section 223 near the inner end of the driving shaft, thereby forming a step between the pressing section and the hammer. When the tamper is in the initial position, the squeezing section fits within the squeezing through hole. Further, the end portion of the pressing section is provided with a pressing inclined surface whose inclination direction coincides with the inclination direction of the conical surface of the extrusion head of the armature column.
当电梯在正常运行时,电磁铁通电而产生磁吸力,从而使衔铁柱克服复位弹簧的弹力而位于滑动插孔外端的初始位置;当电梯的控制系统检测到电梯出现故障、轿厢失控以低于设定的最大速度升降时,或者检测到限速器出现机械故障而无法动作时,控制系统使电磁铁得电,电磁铁驱动衔铁柱在滑动插孔内向内移动至制动位置,衔铁柱挤压头的圆锥面贴靠甩锤的挤压斜面,从而推挤甩锤径向外移至终止位置,甩锤外端的搭接端与从动轴上的限位块搭接,从动轴与主动轴相接合,即可实现对轿厢的缓冲减速和制动,以便进一步提高电梯的安全性。When the elevator is in normal operation, the electromagnet is energized to generate magnetic attraction, so that the armature column is located at the initial position of the outer end of the sliding jack against the elastic force of the return spring; when the elevator control system detects that the elevator is faulty, the car is out of control with low The control system energizes the electromagnet when the set maximum speed is raised or lowered, or when the mechanical condition of the speed limiter is detected to be inoperable, and the electromagnet drives the armature column to move inwardly to the braking position in the sliding jack, the armature column The conical surface of the extrusion head abuts against the extrusion bevel of the tamper, so that the tamper is pushed radially outward to the end position, and the lap end of the outer end of the tamper overlaps with the limiting block on the driven shaft, the driven shaft By engaging with the drive shaft, the buffer deceleration and braking of the car can be realized, so as to further improve the safety of the elevator.
需要说明的是,本实施例中将基座上设置钳体和内、外楔块一侧称为正面,另一侧则称为背面,对于内楔块而言,其靠近对应的外楔块一侧为外侧,两个内楔块相互靠近的一侧为内侧。It should be noted that, in this embodiment, the side on which the caliper body and the inner and outer wedges are disposed on the pedestal is referred to as the front side, and the other side is referred to as the back side, and for the inner wedge block, it is adjacent to the corresponding outer wedge block. One side is the outer side, and the side where the two inner wedges are close to each other is the inner side.
实施例2:为了实现安全钳制动时良好的缓冲效果,如图7所示,我们可使从动轴与搭接套筒形成转动连接,在机架上固定连接一个限位套11,从动轴远离主动轴的一端伸入限位套内,并在从动轴与限位套之间形成空隙,从动轴伸入限位套的部分套设一个制动卷簧8,制动卷簧的一端与搭接套筒固定连接,制动卷簧的另一端与从动轴固定连接,该制动卷簧即构成阻尼弹簧,从而使主动轴和从动轴之间可形成弹性接合。此外,从动轴伸入限位套内的一端与安全钳上的驱动轴同轴连接。其余的结构与实施例1相同,在此不做描述。Embodiment 2: In order to achieve a good cushioning effect when the safety clamp is braked, as shown in FIG. 7, we can make a rotational connection between the driven shaft and the overlapping sleeve, and a limit sleeve 11 is fixedly connected to the frame, and the driven One end of the shaft away from the driving shaft extends into the limiting sleeve, and a gap is formed between the driven shaft and the limiting sleeve, and a portion of the driven shaft extending into the limiting sleeve is sleeved with a brake coil spring 8 and a brake coil spring One end of the brake coil is fixedly connected to the overlapping sleeve, and the other end of the brake coil spring is fixedly connected with the driven shaft, and the brake coil spring constitutes a damping spring, so that elastic engagement can be formed between the driving shaft and the driven shaft. In addition, one end of the driven shaft extending into the limit sleeve is coaxially connected with the drive shaft on the safety gear. The rest of the structure is the same as that of Embodiment 1, and will not be described here.
当轿厢超速升降时,滑轮与搭接套筒相接合,从而带动搭接套筒转动,此时搭接套筒通过制动卷簧带动从动轴转动,从动轴则通过驱动轴带动钳体动作,二个内楔块即夹持轿厢导轨,进而开始对轿厢导轨的制动。当滑轮继续转动时,由于从动轴此时无法转动,因此,滑轮和从动轴之间形成相对转动,制动卷簧被逐渐收紧或逐渐放松,相应地,滑轮通过制动卷簧传递给从动轴的扭矩逐渐增大,相应地从动轴通过驱动轴传递给钳体的作用力逐渐增大,进而使内楔块所形成的制动摩擦力逐渐增大,此时滑轮与钢丝绳之间形成静摩擦。当制动卷簧最终紧绕在从动轴上、或者紧贴在限位套的内侧壁上时,滑轮无法相对从动轴继续转动,钢丝绳与滑轮之间形成动摩擦,此时的滑轮通过从动轴向驱动轴输出最大的扭矩,安全钳对轿厢导轨的制动摩擦力达到最大。When the car is over-lifting, the pulley is engaged with the overlapping sleeve, thereby driving the overlapping sleeve to rotate. At this time, the overlapping sleeve drives the driven shaft through the brake coil spring, and the driven shaft drives the clamp through the driving shaft. In the body movement, the two inner wedges grip the car guide rails and start to brake the car guide rails. When the pulley continues to rotate, since the driven shaft cannot rotate at this time, the relative rotation between the pulley and the driven shaft is formed, and the brake coil spring is gradually tightened or gradually relaxed, and accordingly, the pulley is transmitted through the brake coil spring. The torque to the driven shaft is gradually increased, and the force transmitted from the driven shaft to the caliper body through the drive shaft is gradually increased, and the braking friction force formed by the inner wedge is gradually increased. At this time, the pulley and the wire rope are gradually increased. Static friction is formed between them. When the brake coil spring is finally wound on the driven shaft or is in close contact with the inner side wall of the limiting sleeve, the pulley cannot continue to rotate relative to the driven shaft, and dynamic friction is formed between the wire rope and the pulley, and the pulley passes through at this time. The dynamic axial drive shaft outputs the maximum torque, and the safety clamp has the maximum braking friction against the car guide rail.

Claims (10)

  1. 一种曳引电梯轿厢导轨安全制动系统,包括相互关联的限速器和安全钳,其特征是,所述限速器包括机架、同轴地设置在机架上的主动轴、从动轴、用于限制从动轴转动的阻尼弹簧,曳引轿厢的钢丝绳绕过设置在主动轴上的滑轮,在从动轴和主动轴之间设有离心式离合结构;所述安全钳包括基座、可移动地设置在基座上的钳体、以及弹性定位装置,所述钳体上设有至少上、下两个挡块,在钳体内可移动地设有左右两个内楔块,所述内楔块相对的平面为用于制动的制动面,内楔块相互远离的外侧面为向外倾斜的内驱动斜面,两个内楔块的内驱动斜面呈八字形布置,在内楔块的外侧设有可移动的外楔块,外楔块的内侧面为与内驱动斜面配合的外驱动斜面,所述基座上设有用于限定内楔块、外楔块位置的限位机构,所述弹性定位装置使内楔块的内驱动斜面和外楔块的外驱动斜面相互靠近,并且内楔块的大端与外楔块的大端在上下方向上相互远离,限位机构使内、外楔块在上下方向上限位在初始位置,此时两个内楔块的制动面之间的距离最大;当主动轴的转速达到额定转速时,离心式离合结构使主动轴与从动轴接合,限速器通过关联机构带动钳体在上下方向上移动,钳体上的挡块使内、外楔块的大端在上下方向上相互靠近,从而使两个内楔块相互靠近而进入制动状态。A safety brake system for traction elevator car guide rails, comprising an associated speed limiter and a safety gear, wherein the speed limiter comprises a frame, a drive shaft coaxially disposed on the frame, and a slave a moving shaft, a damping spring for restricting rotation of the driven shaft, a wire rope for dragging the car bypassing the pulley disposed on the driving shaft, and a centrifugal clutch structure between the driven shaft and the driving shaft; the safety gear The utility model comprises a base, a caliper body movably disposed on the base, and an elastic positioning device, wherein the caliper body is provided with at least two upper and lower stoppers, and the left and right inner wedges are movably provided in the caliper body Block, the opposite plane of the inner wedge is a braking surface for braking, the outer side of the inner wedge is away from each other is an outwardly inclined inner driving inclined surface, and the inner driving inclined surfaces of the two inner wedges are arranged in a figure-eight shape a movable outer wedge is disposed on an outer side of the inner wedge, and an inner side surface of the outer wedge is an outer driving inclined surface matched with the inner driving inclined surface, and the base is provided with a position for defining the inner wedge and the outer wedge Restriction mechanism, the elastic positioning device makes the inner wedge of the inner wedge And the outer driving slope of the outer wedge is close to each other, and the big end of the inner wedge and the big end of the outer wedge are away from each other in the up and down direction, and the limiting mechanism causes the inner and outer wedges to be in the initial position in the upper and lower directions. At this time, the distance between the braking surfaces of the two inner wedges is the largest; when the rotational speed of the driving shaft reaches the rated rotational speed, the centrifugal clutch structure engages the driving shaft and the driven shaft, and the speed limiter drives the caliper body through the associated mechanism. Moving in the up and down direction, the stopper on the caliper body causes the large ends of the inner and outer wedges to approach each other in the up and down direction, so that the two inner wedges approach each other and enter a braking state.
  2. 根据权利要求1所述的一种曳引电梯轿厢导轨安全制动系统,其特征是,所述离心式离合结构包括调速弹簧、可径向滑动地设置在滑轮端面的甩锤和弹簧座、与从动轴相连接的限位块,在甩锤和弹簧座之间设有铰接连杆,所述调速弹簧使弹簧座位于远离主动轴的初始位置,弹簧座通过铰接连杆使甩锤处于靠近主动轴的初始位置,此时的主动轴和从动轴处于分离状态;当主动轴的转速达到额定转速时,离心力使甩锤径向外移至远离主动轴的终止位置,甩锤通过铰接连杆使弹簧座径向内移至靠近主动轴的终止位置,甩锤的外端抵靠限位块,从动轴与主动轴处于接合状态。A traction brake car guide rail safety brake system according to claim 1, wherein said centrifugal clutch structure comprises a speed governing spring, a hammer and a spring seat radially slidably disposed on the end face of the pulley. a limiting block connected to the driven shaft, and an articulated link is arranged between the tamper and the spring seat, the spring regulating spring is located at an initial position away from the driving shaft, and the spring seat is made by the hinge link The hammer is in the initial position close to the driving shaft, and the driving shaft and the driven shaft are in a separated state at this time; when the driving speed of the driving shaft reaches the rated speed, the centrifugal force causes the hammer to move radially outward to the end position away from the driving shaft, and the hammer The spring seat is moved radially inwardly to the end position near the drive shaft by the hinge link, the outer end of the hammer is abutted against the limit block, and the driven shaft is engaged with the drive shaft.
  3. 根据权利要求2所述的一种曳引电梯轿厢导轨安全制动系统,其特征是,所述甩锤远离主动轴的外端的两侧为第一斜面,从而使甩锤的外端形成外大里小的燕尾状的搭接端,所述从动轴靠近主动轴一端设有搭接套筒,在所述搭接套筒的内侧壁上设有所述的限位块,所述限位块的两侧为与所述第一斜面适配的第二斜面,从而使限位块呈燕尾状。The traction brake car guide rail safety brake system according to claim 2, wherein the tamper is away from the outer end of the drive shaft on both sides of the first inclined surface, so that the outer end of the tamper is formed outside. a small dovetail-shaped overlapping end, the driven shaft is provided with an overlapping sleeve near one end of the driving shaft, and the limiting block is disposed on the inner side wall of the overlapping sleeve, the limit Both sides of the block are a second inclined surface adapted to the first inclined surface, so that the limiting block has a dovetail shape.
  4. 根据权利要求2所述的一种曳引电梯轿厢导轨安全制动系统,其特征是,在所述机架上固定连接有限位套,所述从动轴伸入所述限位套内,所述阻尼弹簧为套设在从动轴上伸入限位套部分的制动卷簧,所述制动卷簧的一端与机架固定连接,制动卷簧的另一端与从动轴固定连接。A safety brake system for a traction elevator car guide rail according to claim 2, wherein a fixed position sleeve is fixedly connected to the frame, and the driven shaft extends into the limit sleeve. The damper spring is a brake coil spring that is sleeved on the driven shaft and extends into the limiting sleeve portion. One end of the brake coil spring is fixedly connected with the frame, and the other end of the brake coil spring is fixed to the driven shaft. connection.
  5. 根据权利要求1所述的一种曳引电梯轿厢导轨安全制动系统,其特征是,所述关联机构包括驱动摆臂、设置在所述钳体上的驱动滑块,所述驱动摆臂的一端与驱动滑块相铰接,钢丝 绳的拉力带动驱动摆臂摆动,进而通过驱动滑块带动钳体在上下方向上移动。The traction brake car guide rail safety brake system according to claim 1, wherein the associated mechanism comprises a driving swing arm, a driving slider disposed on the caliper body, and the driving swing arm One end of the wire is hinged to the driving slider, and the pulling force of the wire rope drives the swing arm to swing, and then drives the slider body to move the upper and lower direction by driving the slider.
  6. 根据权利要求1所述的一种曳引电梯轿厢导轨安全制动系统,其特征是,在基座上同轴地设有上下两个竖直的矩形插接孔,在矩形插接孔内适配有导向条,上下两个导向条相互靠近的一端设有横向的滑动条,上下两个滑动条分别抵靠驱动摆臂与驱动滑块的铰接轴上下两侧,所述导向条上套设有钳体复位弹簧。A safety brake system for a traction elevator car guide rail according to claim 1, wherein two vertical rectangular insertion holes are coaxially arranged on the base, and are arranged in the rectangular insertion holes. The guide strip is adapted, and one end of the upper and lower guide strips is provided with a lateral sliding strip, and the upper and lower slide strips respectively abut the upper and lower sides of the hinge shaft of the driving swing arm and the driving slider, and the upper sleeve of the guiding strip A caliper return spring is provided.
  7. 根据权利要求6所述的一种曳引电梯轿厢导轨安全制动系统,其特征是,在基座上下两侧分别设有方形的卡接孔,所述卡接孔内设置具有所述矩形插接孔的卡接套,所述导向条适配在对应一侧卡接套的矩形插接孔内,卡接套外侧面的中部设有外凸的轴肩,卡接套位于轴肩外侧部分的外侧壁为适配在对应的卡接孔内的正四棱柱面,卡接套位于轴肩内侧部分的外侧壁螺纹连接有两个调节螺母,所述钳体复位弹簧一端抵压对应一侧的滑动条,另一端套接在对应一侧的卡接套上并抵压调节螺母,在正四棱柱面的四个边角处设有过渡圆柱面,在过渡圆柱面上设有外螺纹,所述卡接套伸出所述卡接孔的外端螺纹连接有锁紧螺母。A safety brake system for a traction elevator car guide rail according to claim 6, wherein a square snap hole is provided on each of the upper and lower sides of the base, and the rectangular hole is provided in the snap hole. a snap sleeve of the insertion hole, the guide strip is fit in a rectangular insertion hole of the corresponding one of the snap sleeves, and a central shoulder is provided on the outer side of the snap sleeve, and the snap sleeve is located outside the shoulder The outer side wall of the part is a positive quadrangular prism surface fitted in the corresponding snap hole, and the outer side wall of the inner side of the shoulder sleeve of the snap sleeve is screwed with two adjusting nuts, and one end of the reset spring of the caliper body is pressed against the corresponding side. The sliding strip is sleeved on the corresponding side of the snap sleeve and presses the adjusting nut, and has a transitional cylindrical surface at four corners of the regular quadrangular prism surface, and an external thread on the transitional cylindrical surface. The outer end of the snap sleeve extending from the snap hole is screwed with a lock nut.
  8. 根据权利要求1所述的一种曳引电梯轿厢导轨安全制动系统,其特征是,所述限位机构包括设置在基座正面左侧的上下两个定位卡板、设置在基座正面右侧的上下两个定位卡板,上下两个定位卡板之间即形成可容置内、外楔块的滑动空间,当内、外楔块在上下方向上位于初始位置时,上部的定位卡板抵靠对应一侧的外楔块大端的端面,下部的定位卡板抵靠对应一侧的内楔块大端的端面。The traction brake car guide rail safety brake system according to claim 1, wherein the limiting mechanism comprises two upper and lower positioning cards disposed on the left side of the front side of the base, and is disposed on the front side of the base. The upper and lower positioning cards on the right side form a sliding space between the upper and lower positioning cards to accommodate the inner and outer wedges. When the inner and outer wedges are in the initial position in the up and down direction, the upper positioning The card plate abuts the end surface of the large end of the outer wedge of the corresponding side, and the lower positioning card abuts the end surface of the large end of the inner wedge of the corresponding side.
  9. 根据权利要求8所述的一种曳引电梯轿厢导轨安全制动系统,其特征是,所述钳体的上部设有左右两个所述的挡块,所述钳体的下部设有左右两个所述的挡块,在挡块的中间设有滑动槽,所述定位卡板滑动地位于对应的滑动槽内,当钳体上移时,钳体下部的挡块向上驱动抵靠基座下部的定位卡板的内楔块,内、外楔块在上下方向上相互靠近,两个内楔块相互靠近而进入制动状态;当钳体下移时,钳体上部的挡块向下驱动抵靠基座上部的定位卡板的外楔块,内、外楔块在上下方向上相互靠近,两个内楔块相互靠近而进入制动状态。The traction brake car guide rail safety brake system according to claim 8, wherein the upper portion of the caliper body is provided with two left and right stoppers, and the lower portion of the caliper body is provided with left and right sides. The two stoppers are provided with a sliding groove in the middle of the stopper, and the positioning card is slidably located in the corresponding sliding groove. When the caliper body moves up, the stopper of the lower part of the caliper body drives upward against the base. The inner wedge of the positioning card at the lower part of the seat, the inner and outer wedges are close to each other in the up and down direction, and the two inner wedges are close to each other to enter the braking state; when the caliper body moves down, the upper block of the caliper body is oriented toward The outer wedges are driven to abut against the positioning clips on the upper portion of the base, and the inner and outer wedges are adjacent to each other in the up and down direction, and the two inner wedges are brought close to each other to enter a braking state.
  10. 根据权利要求9所述的一种曳引电梯轿厢导轨安全制动系统,其特征是,所述机架在靠近主动轴上远离从动轴的一端处设有电磁铁,主动轴内设有滑动插孔,所述滑动插孔内设有由所述电磁铁驱动的衔铁柱,所述衔铁柱伸入滑动插孔内的端部设有圆锥形的挤压头,所述主动轴上设有径向的挤压通孔,所述甩锤靠近主动轴的内端设有适配在挤压通孔内的挤压段,挤压段的端部设有挤压斜面,当电磁铁驱动衔铁柱移动至制动位置时,衔铁柱挤压头的圆锥面贴靠挤压斜面,从而使甩锤径向外移至终止位置。A safety brake system for a traction elevator car guide rail according to claim 9, wherein the frame is provided with an electromagnet at an end close to the driven shaft near the drive shaft, and the drive shaft is provided a sliding jack, wherein the sliding jack is provided with an armature column driven by the electromagnet, and an end of the armature post extending into the sliding jack is provided with a conical extrusion head, and the driving shaft is provided There is a radial pressing through hole, and the inner end of the tamper near the driving shaft is provided with a pressing section adapted to be pressed in the through hole, and the end of the pressing section is provided with a pressing inclined surface when the electromagnet is driven When the armature column is moved to the braking position, the conical surface of the armature column extrusion head abuts against the extrusion bevel, thereby moving the tamper radially outward to the end position.
PCT/CN2019/083659 2018-05-02 2019-04-22 Safety braking system for car guide rail of dragging elevator WO2019210789A1 (en)

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CN208345521U (en) * 2018-05-02 2019-01-08 陕西小溪机电科技有限公司 A kind of towed elevator carriage emergency braking apparatus
CN208345519U (en) * 2018-05-02 2019-01-08 陕西小溪机电科技有限公司 A kind of towed elevator car guide rail sure brake system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112437218A (en) * 2020-11-24 2021-03-02 叶劲挺 Energy-saving and environment-friendly image recognition equipment with protection effect
CN112437218B (en) * 2020-11-24 2022-01-11 湛江芯能量网络科技有限公司 Energy-saving and environment-friendly image recognition equipment with protection effect

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