WO2019210534A1 - Method for preparing sulphoaluminate cement by using cyanide tailings - Google Patents

Method for preparing sulphoaluminate cement by using cyanide tailings Download PDF

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WO2019210534A1
WO2019210534A1 PCT/CN2018/087139 CN2018087139W WO2019210534A1 WO 2019210534 A1 WO2019210534 A1 WO 2019210534A1 CN 2018087139 W CN2018087139 W CN 2018087139W WO 2019210534 A1 WO2019210534 A1 WO 2019210534A1
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cyanide
cyanide tailings
cement
tailings
sulphoaluminate cement
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PCT/CN2018/087139
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French (fr)
Chinese (zh)
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董凯伟
谢锋
王伟
路殿坤
王剑
符岩
畅永锋
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东北大学
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/345Hydraulic cements not provided for in one of the groups C04B7/02 - C04B7/34
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/14Cements containing slag
    • C04B7/147Metallurgical slag
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/24Cements from oil shales, residues or waste other than slag
    • C04B7/26Cements from oil shales, residues or waste other than slag from raw materials containing flue dust, i.e. fly ash
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/36Manufacture of hydraulic cements in general
    • C04B7/43Heat treatment, e.g. precalcining, burning, melting; Cooling
    • C04B7/44Burning; Melting
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding

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  • the invention relates to the field of non-ferrous metallurgy technology and environmental protection technology, in particular to a method for preparing sulphoaluminate cement by using cyanide tailings.
  • cyanide tailings contain a large amount of pollutants such as sulfur, copper, arsenic, mercury and highly toxic cyanide. .
  • pollutants such as sulfur, copper, arsenic, mercury and highly toxic cyanide.
  • a considerable amount of cyanide tailings is only stored and disposed of, not only occupying a large amount of land resources, but also has hidden dangers of polluting surface water, groundwater and soil, and generating extremes to the surrounding environment.
  • Large safety hazards and environmental hazards; at present, cyanide tailings have been listed as HW33 hazardous wastes in the National Hazardous Waste List by the state. The pollution characteristics are obvious and the pollution is serious.
  • the environmental pressures of the state and enterprises have increased sharply and urgently need to be taken. Practical control techniques to eliminate the environmental hazards of such hazardous waste.
  • the technology for treating cyanide tailings is mainly flotation, supplemented by autoclaving, chlorination roasting, molten salt roasting, reduction roasting, oxidation, solidification, preparation of Portland cement, preparation of bricks and blocks, etc., flotation (CN201410228170.5, CN201410099597.X, CN201510055236.X) multi carried out under weakly acidic conditions, under these conditions, CN - unstable, resulting in poor working conditions, and subject to multiple floating Selective treatment; autoclave method (CN201510023812.2) is mainly carried out in autoclave or autoclave, it takes a long time to maintain pressure at high temperature, and needs to deal with secondary pollution caused by autoclaving; chlorination roasting method (CN201410317041.3, CN201410757942.4) is mainly a method of mixing chlorinating agent and the cyanide tailings with high-temperature roasting, which has high requirements on equipment anti-corrosion ability and high energy consumption; molten salt roast
  • the present invention provides a method for preparing sulphoaluminate cement by using cyanide tailings, which is processed by high-temperature sintering with aluminum material and lime, and is processed based on local materials. The effect is stable, the product is self-use, and easy to promote.
  • the method of the invention comprises the following steps:
  • cyanide tailings, lime and aluminum materials as raw materials, mixing all the raw materials uniformly, adding or not adding mineralizer to make a mixture; in all the raw materials, cyanide tailings 4 ⁇ by mass parts 5 parts, 10 to 25 parts of lime, 8 to 30 parts of aluminum material; the amount of mineralizer added is 0 to 5% of the total mass of all raw materials; the mineralizer is selected from fluorite or B 2 O 3
  • the aluminum material used is bauxite or fly ash;
  • the mixture material is sintered at a high temperature in a high temperature furnace, the sintering temperature is 1200 to 1500 ° C, and the time is 10 to 180 minutes to obtain a sintered clinker; the atmosphere is an oxidizing atmosphere at a high temperature sintering;
  • the sintered clinker is cooled to a normal temperature by a cooling kiln, and then subjected to cement grinding treatment to prepare a sulphoaluminate cement.
  • the solid content of the above cyanide tailings contains Fe 10 to 45%, S 11 to 51%, SiO 2 4 to 55%, Al 2 O 3 1 to 10%, CaO 0.4 to 5%, and CN — by mass percentage .
  • the content is 50 to 2500 mg/kg.
  • step (1) before cyanide tailings, lime and aluminum materials are mixed, they are respectively crushed to a particle diameter of 2 to 5 mm, and then respectively ground to a particle diameter of -0.074 mm, which accounts for 85% of the total weight. the above.
  • the high temperature furnace is selected from a rotary kiln or a vertical kiln.
  • the oxidizing atmosphere is selected from an air atmosphere.
  • the step (3) is controlled by the cooling kiln to control the average cooling rate to be 15 to 40 ° C / min.
  • the invention has the beneficial effects that: the cyanidation tailings are cleaned and transformed by the high temperature weak oxidizing atmosphere sintering, the cyanide removal efficiency is good, and the cyanide breaking rate is over 99%; the mineralizer is used to reduce the clinker sintering temperature and increase the clinker Easy to burn performance; lime can fix part of cyanide in cyanide tailings and SO 2 after sulfide oxidation to avoid environmental pollution during sintering; high temperature sintering cyanogen is independent of initial concentration of cyanide, related to time and temperature, The sulphoaluminate cement after high-temperature sintering is high-strength and fast-hardening cement, which can fully meet the cement construction amount and backfilling amount of gold ore enterprises.
  • FIG. 1 is a schematic flow chart of a process for preparing sulphoaluminate cement by using cyanide tailings according to the present invention.
  • the cyanidation tailings in the embodiment of the invention are all mud cyanidation tailings or direct gold cyanide slag in the cyanidation gold extraction process.
  • the whole mud cyanide tailings or gold concentrate direct cyanide slag in the embodiment of the invention is an aqueous cyanide tailings formed by pressure filtration to a water content of ⁇ 30%, and the hydration time is continued at any time, and the water gradually decreases.
  • the aqueous cyanide tailings are dried to remove moisture before use.
  • the fluorite, B 2 O 3 , bauxite and fly ash used in the examples of the present invention are commercially available industrial grade products.
  • the fluorite and B 2 O 3 used in the examples of the present invention are first broken to a particle diameter of 2 to 5 mm, and further ground to a particle diameter of -0.074 mm, which accounts for more than 85% of the total mass.
  • the bauxite used in the embodiment of the present invention contains Al 2 O 3 62.36%, SiO 2 11.64%, Fe 2 O 3 5.77%, TiO 2 2.50%, CaO 0.42% by mass percentage; fly ash contains Al by mass percentage. 2 O 3 48.62%, SiO 2 38.26%, Fe 2 O 3 1.82%, TiO 2 1.55%, CaO 1.87%.
  • the cyanide removal rate is ⁇ 99%.
  • the temperature increase rate is controlled to be 5 to 15 ° C/min when the temperature is raised by high temperature sintering.
  • the tail gas generated by sintering is discharged after being subjected to dust removal, desulfurization and denitration treatment to meet the national standard.
  • the cement grinding treatment is carried out by using a pre-grinding system-finish grinding system.
  • the cyanide tailings are cyanide tailings produced by a company in Shandong. After drying, the content includes Fe 41.41%, S 48.40%, SiO 2 5.72%, Al 2 O 3 1.48%, CaO 0.47%, CN - content. 340mg/kg;
  • the cyanide tailings, lime and aluminum materials are respectively crushed to a particle size of 2 to 5 mm, and then respectively ground to a particle diameter of -0.074 mm, which accounts for more than 85% of the total weight;
  • cyanide tailings Prepare cyanide tailings, lime and aluminum materials as raw materials, and mix all the raw materials uniformly; 4 parts of cyanidation tailings, 18 parts of lime and 20 parts of aluminum materials in all the raw materials;
  • the material is bauxite;
  • the mixture material is sintered at a high temperature in a high temperature furnace, the high temperature furnace is a rotary kiln, the sintering temperature is 1300 ° C, the time is 60 min, and the sintered clinker is obtained; the atmosphere is an air atmosphere during high temperature sintering;
  • the sintered clinker is cooled to a normal temperature by a cooling kiln, and the average cooling rate is controlled to be 15 ° C / min, and then subjected to cement grinding treatment to prepare a sulphoaluminate cement;
  • the main phase was sintered sulphoaluminate clinker
  • the cement phase the prepared sulphoaluminate cement is made into concrete according to the standard GB/T 17671, and is cured for 28 days, and the strength fully meets the cement requirement of No. 425.
  • the high temperature furnace is a vertical kiln, the sintering temperature is 1300 ° C, the time is 60 min; the controlled average cooling rate is 20 ° C / min.
  • the high temperature furnace is a vertical kiln, the sintering temperature is 1200 ° C, the time is 180 min; the control average cooling rate is 30 ° C / min.

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Treatment Of Sludge (AREA)

Abstract

A method for preparing aluminosulfate cement using cyanide tailings, comprising the following steps: (1) preparing cyanide tailings, lime and an aluminum material as raw materials, and adding or not adding a mineralizer to prepare a mixed material; (2) performing high-temperature sintering by means of a high-temperature kiln to obtain sintered clinker; and (3) cooling the same to room temperature by means of a cooling kiln, and performing cement powder grinding treatment to prepare aluminosulfate cement. The method has a good cyanide removal effect and has a cyanide removal rate of 99% or more. The high-temperature sintered aluminosulfate cement is a high-strength and fast-hardening cement, and can fully meet the required cement amount for capital construction and backfilling of gold ore enterprises.

Description

一种利用氰化尾渣制备硫铝酸盐水泥的方法Method for preparing sulphoaluminate cement by using cyanide tailings 技术领域Technical field
本发明涉及有色金属冶金技术和环境保护技术领域,特别涉及一种利用氰化尾渣制备硫铝酸盐水泥的方法。The invention relates to the field of non-ferrous metallurgy technology and environmental protection technology, in particular to a method for preparing sulphoaluminate cement by using cyanide tailings.
背景技术Background technique
由于黄金矿山在生产过程中使用氰化提金工艺技术,会产生大量的氰化尾渣,这些氰化尾渣中均含有大量的污染物,如硫、铜、砷、汞及剧毒氰化物。除了少量的氰化尾渣能够得到利用外,相当数量的氰化尾渣只是进行堆存处置,不仅占用大量的土地资源,而且还存在污染地表水、地下水和土壤的隐患,对周围环境产生极大的安全隐患和环保隐患;目前,氰化尾渣已被国家列为《国家危险废物名录》中HW33类危险废物,污染特征明显,且污染严重,国家和企业的环保压力剧增,急需采取切实可行的控制技术,以消除此类危险废物对环境的危害。Because gold mines use cyanide gold extraction technology in the production process, a large amount of cyanide tailings are produced. These cyanide tailings contain a large amount of pollutants such as sulfur, copper, arsenic, mercury and highly toxic cyanide. . In addition to the small amount of cyanide tailings that can be utilized, a considerable amount of cyanide tailings is only stored and disposed of, not only occupying a large amount of land resources, but also has hidden dangers of polluting surface water, groundwater and soil, and generating extremes to the surrounding environment. Large safety hazards and environmental hazards; at present, cyanide tailings have been listed as HW33 hazardous wastes in the National Hazardous Waste List by the state. The pollution characteristics are obvious and the pollution is serious. The environmental pressures of the state and enterprises have increased sharply and urgently need to be taken. Practical control techniques to eliminate the environmental hazards of such hazardous waste.
目前,处理氰化尾渣的技术主要以浮选法为主,并辅以蒸压法、氯化焙烧法、熔盐焙烧法、还原焙烧法、氧化法、固化法、制备硅酸盐水泥、制备砖和砌块等,浮选法(CN201410228170.5、CN201410099597.X、CN201510055236.X)多在弱酸条件下进行,此条件下,CN -不稳定,造成工作环境恶劣,且需经过多次浮选处理;蒸压法(CN201510023812.2)主要在蒸压釜或高压釜中进行,需要长时间高温保压,并需要处理蒸压带来的二次污染;氯化焙烧法(CN201410317041.3、CN201410757942.4)主要是将氯化剂等与氰化尾渣混合高温焙烧的方法,对设备防腐能力要求较高且能耗较高;熔盐焙烧法(CN201410317042.8、CN201611121854.0)采用熔盐或熔池对氰化渣焙烧,焙烧温度较高,时间也较长;还原焙烧法(CN201610825331.8、CN201610846576.9)采用还原剂在高温下还原,还原时间较长;氧化法(CN201711048319.1)采用臭氧、双氧水、次氯酸钠等氧化剂氧化氰化尾渣,操作成本较高;固化法(CN201710628397.2)采用固化剂将氰化渣固化,但不能从根本上解决氰化尾渣对环境可能造成的污染;制备硅酸盐水泥(CN201210002870.3、孔亚鹏-氰化尾渣中有价元素的综合利用研究[D].东北大学,2014),采用铝硅含量较高的氰化尾渣制备普通硅酸盐水泥;制备砖(CN201110116703.7、朱敏聪等,利用金矿尾矿制作建筑材料蒸压砖的工艺研究[J].矿产综合利用,2008(1):43-46、CN200410036554.3)采用氰化尾渣、活性剂、添加剂等制备蒸压砖、透水砖及混凝土砌块,需高温长时间蒸压或存在氰化物破坏不完全等问题。 At present, the technology for treating cyanide tailings is mainly flotation, supplemented by autoclaving, chlorination roasting, molten salt roasting, reduction roasting, oxidation, solidification, preparation of Portland cement, preparation of bricks and blocks, etc., flotation (CN201410228170.5, CN201410099597.X, CN201510055236.X) multi carried out under weakly acidic conditions, under these conditions, CN - unstable, resulting in poor working conditions, and subject to multiple floating Selective treatment; autoclave method (CN201510023812.2) is mainly carried out in autoclave or autoclave, it takes a long time to maintain pressure at high temperature, and needs to deal with secondary pollution caused by autoclaving; chlorination roasting method (CN201410317041.3, CN201410757942.4) is mainly a method of mixing chlorinating agent and the cyanide tailings with high-temperature roasting, which has high requirements on equipment anti-corrosion ability and high energy consumption; molten salt roasting method (CN201410317042.8, CN201611121854.0) adopts melting The salt or molten pool is calcined with cyanide residue, the calcination temperature is higher and the time is longer; the reduction roasting method (CN201610825331.8, CN201610846576.9) adopts a reducing agent to reduce at a high temperature, and the reduction time is longer; the oxidation method (CN201711048319. 1) Adopt ozone, double Water, sodium hypochlorite and other oxidants oxidize cyanide tailings, the operating cost is higher; curing method (CN201710628397.2) uses a curing agent to solidify cyanide slag, but can not fundamentally solve the possible environmental pollution caused by cyanide tailings; preparation Portland cement (CN201210002870.3, Kong Yapeng-Cyanide tailings comprehensive utilization of valuable elements [D]. Northeastern University, 2014), using ordinary cyanide tailings with high aluminum and silicon content to prepare ordinary Portland cement Preparation of bricks (CN201110116703.7, Zhu Mincong, etc., using gold mine tailings to make building materials autoclaved bricks process research [J]. Mineral comprehensive utilization, 2008 (1): 43-46, CN200410036554.3) using cyanidation The preparation of autoclaved bricks, permeable bricks and concrete blocks by tailings, active agents and additives requires high temperature and long-term autoclaving or incomplete cyanide destruction.
目前存在的这些方法或能耗高或伴有二次污染或破氰不完全或工艺流程复杂,操作成本高;因此,对于氰化尾渣而言,目前还缺乏对该类型危险废物的因地制宜的、合理的、有效 的处理方法。The existing methods or energy consumption are high or accompanied by secondary pollution or incomplete cyanide production or complex process, high operating costs; therefore, for cyanide tailings, there is currently a lack of local conditions for this type of hazardous waste. Reasonable and effective treatment.
发明内容Summary of the invention
针对目前处理氰化尾渣技术存在的上述不足,本发明提供一种利用氰化尾渣制备硫铝酸盐水泥的方法,通过与铝质材料和石灰混合高温烧结,基于就地取材,达到处理效果稳定、产品自用、易于推广的效果。In view of the above-mentioned deficiencies in the current cyanide tailings technology, the present invention provides a method for preparing sulphoaluminate cement by using cyanide tailings, which is processed by high-temperature sintering with aluminum material and lime, and is processed based on local materials. The effect is stable, the product is self-use, and easy to promote.
本发明的方法包括如下步骤:The method of the invention comprises the following steps:
(1)准备氰化尾渣、石灰和铝质材料作为原料,将全部原料混合均匀,加入或不加入矿化剂,制成混合物料;全部原料中,按质量份数氰化尾渣4~5份,石灰10~25份,铝质材料8~30份;矿化剂的加入量占全部原料总质量的0~5%;所述的矿化剂选用萤石或B 2O 3,所述的铝质材料选用铝土矿或粉煤灰; (1) Preparing cyanide tailings, lime and aluminum materials as raw materials, mixing all the raw materials uniformly, adding or not adding mineralizer to make a mixture; in all the raw materials, cyanide tailings 4~ by mass parts 5 parts, 10 to 25 parts of lime, 8 to 30 parts of aluminum material; the amount of mineralizer added is 0 to 5% of the total mass of all raw materials; the mineralizer is selected from fluorite or B 2 O 3 The aluminum material used is bauxite or fly ash;
(2)将混合物料用高温炉窑进行高温烧结,烧结温度1200~1500℃,时间10~180min,获得烧结熟料;高温烧结时气氛为氧化气氛;(2) The mixture material is sintered at a high temperature in a high temperature furnace, the sintering temperature is 1200 to 1500 ° C, and the time is 10 to 180 minutes to obtain a sintered clinker; the atmosphere is an oxidizing atmosphere at a high temperature sintering;
(3)将烧结熟料用冷却窑冷却至常温,然后进行水泥粉磨处理,制成硫铝酸盐水泥。(3) The sintered clinker is cooled to a normal temperature by a cooling kiln, and then subjected to cement grinding treatment to prepare a sulphoaluminate cement.
上述的氰化尾渣的固体成分按质量百分比含Fe 10~45%,S 11~51%,SiO 2 4~55%,Al 2O 31~10%,CaO 0.4~5%,并且CN 含量为50~2500mg/kg。 The solid content of the above cyanide tailings contains Fe 10 to 45%, S 11 to 51%, SiO 2 4 to 55%, Al 2 O 3 1 to 10%, CaO 0.4 to 5%, and CN by mass percentage . The content is 50 to 2500 mg/kg.
上述方法中,步骤(1)将氰化尾渣、石灰和铝质材料混合前,先分别破碎至粒径2~5mm,再分别磨细至粒径-0.074mm的部分占总重量的85%以上。In the above method, in step (1), before cyanide tailings, lime and aluminum materials are mixed, they are respectively crushed to a particle diameter of 2 to 5 mm, and then respectively ground to a particle diameter of -0.074 mm, which accounts for 85% of the total weight. the above.
上述方法中,高温炉窑选用回转窑或立窑。In the above method, the high temperature furnace is selected from a rotary kiln or a vertical kiln.
上述方法中,氧化气氛选用空气气氛。In the above method, the oxidizing atmosphere is selected from an air atmosphere.
上述方法中,步骤(3)用冷却窑冷却时控制平均冷却速度为15~40℃/min。In the above method, the step (3) is controlled by the cooling kiln to control the average cooling rate to be 15 to 40 ° C / min.
本发明的有益效果在于:通过高温弱氧化气氛烧结不仅实现氰化尾渣清洁转化,除氰效果好,破氰率达99%以上;使用矿化剂用于降低熟料烧结温度,提高熟料的易烧性能;石灰可以固定氰化尾渣中的部分氰化物及硫化物氧化后的SO 2,避免烧结过程中污染环境;高温烧结破氰与氰的初始浓度无关,与时间和温度相关,高温烧结后的硫铝酸盐水泥为高强快硬水泥,能够完全满足黄金矿石企业现场的基建及回填用水泥量。 The invention has the beneficial effects that: the cyanidation tailings are cleaned and transformed by the high temperature weak oxidizing atmosphere sintering, the cyanide removal efficiency is good, and the cyanide breaking rate is over 99%; the mineralizer is used to reduce the clinker sintering temperature and increase the clinker Easy to burn performance; lime can fix part of cyanide in cyanide tailings and SO 2 after sulfide oxidation to avoid environmental pollution during sintering; high temperature sintering cyanogen is independent of initial concentration of cyanide, related to time and temperature, The sulphoaluminate cement after high-temperature sintering is high-strength and fast-hardening cement, which can fully meet the cement construction amount and backfilling amount of gold ore enterprises.
附图说明DRAWINGS
图1为本发明的利用氰化尾渣制备硫铝酸盐水泥的方法流程示意图。1 is a schematic flow chart of a process for preparing sulphoaluminate cement by using cyanide tailings according to the present invention.
具体实施方式detailed description
本发明实施例中的氰化尾渣为氰化提金工艺中全泥氰化尾渣或金精矿直接氰化渣。The cyanidation tailings in the embodiment of the invention are all mud cyanidation tailings or direct gold cyanide slag in the cyanidation gold extraction process.
本发明实施例中的全泥氰化尾渣或金精矿直接氰化渣是经压滤至水的质量含量<30%后 形成的含水氰化尾渣,随时堆放时间的延续,水分逐渐降低;其中含水氰化尾渣使用前烘干去除水分。The whole mud cyanide tailings or gold concentrate direct cyanide slag in the embodiment of the invention is an aqueous cyanide tailings formed by pressure filtration to a water content of <30%, and the hydration time is continued at any time, and the water gradually decreases. The aqueous cyanide tailings are dried to remove moisture before use.
本发明实施例中采用的萤石、B 2O 3、铝土矿和粉煤灰为市购工业级产品。 The fluorite, B 2 O 3 , bauxite and fly ash used in the examples of the present invention are commercially available industrial grade products.
本发明实施例中采用的萤石和B 2O 3先破碎至粒径2~5mm,再磨细至粒径-0.074mm的部分占总质量的85%以上。 The fluorite and B 2 O 3 used in the examples of the present invention are first broken to a particle diameter of 2 to 5 mm, and further ground to a particle diameter of -0.074 mm, which accounts for more than 85% of the total mass.
本发明实施例中采用的铝土矿按质量百分比含Al 2O 3 62.36%,SiO 2 11.64%,Fe 2O 3 5.77%,TiO 2 2.50%,CaO 0.42%;粉煤灰按质量百分比含Al 2O 3 48.62%,SiO 2 38.26%,Fe 2O 3 1.82%,TiO 2 1.55%,CaO 1.87%。 The bauxite used in the embodiment of the present invention contains Al 2 O 3 62.36%, SiO 2 11.64%, Fe 2 O 3 5.77%, TiO 2 2.50%, CaO 0.42% by mass percentage; fly ash contains Al by mass percentage. 2 O 3 48.62%, SiO 2 38.26%, Fe 2 O 3 1.82%, TiO 2 1.55%, CaO 1.87%.
本发明实施例中氰化物去除率≥99%。In the embodiment of the invention, the cyanide removal rate is ≥99%.
本发明实施例中进行高温烧结升温时控制升温速度为5~15℃/min。In the embodiment of the present invention, the temperature increase rate is controlled to be 5 to 15 ° C/min when the temperature is raised by high temperature sintering.
本发明的方法中,烧结产生的尾气经除尘、脱硫和脱硝处理,达到国家规定标准后排放。In the method of the invention, the tail gas generated by sintering is discharged after being subjected to dust removal, desulfurization and denitration treatment to meet the national standard.
本发明实施例中进行水泥粉磨处理是采用预粉磨系统—终粉磨系统进行处理。In the embodiment of the present invention, the cement grinding treatment is carried out by using a pre-grinding system-finish grinding system.
下面以优选的实施例对本发明技术方案进一步说明;本领域技术人员应当知晓,以下实施例只用来说明本发明,而不用来限制本发明的范围。The technical solutions of the present invention are further described in the following with reference to the preferred embodiments. The following examples are intended to illustrate the invention and are not intended to limit the scope of the invention.
实施例1Example 1
氰化尾渣采用山东某公司产出的氰化尾渣,烘干后按质量百分比含Fe 41.41%,S 48.40%,SiO 2 5.72%,Al 2O 3 1.48%,CaO 0.47%,CN 含量为340mg/kg; The cyanide tailings are cyanide tailings produced by a company in Shandong. After drying, the content includes Fe 41.41%, S 48.40%, SiO 2 5.72%, Al 2 O 3 1.48%, CaO 0.47%, CN - content. 340mg/kg;
氰化尾渣、石灰和铝质材料分别破碎至粒径2~5mm,再分别磨细至粒径-0.074mm的部分占总重量的85%以上;The cyanide tailings, lime and aluminum materials are respectively crushed to a particle size of 2 to 5 mm, and then respectively ground to a particle diameter of -0.074 mm, which accounts for more than 85% of the total weight;
准备氰化尾渣、石灰和铝质材料作为原料,将全部原料混合均匀;全部原料中,按质量份数氰化尾渣4份,石灰18份,铝质材料20份;所述的铝质材料为铝土矿;Prepare cyanide tailings, lime and aluminum materials as raw materials, and mix all the raw materials uniformly; 4 parts of cyanidation tailings, 18 parts of lime and 20 parts of aluminum materials in all the raw materials; The material is bauxite;
将混合物料用高温炉窑进行高温烧结,高温炉窑为回转窑,烧结温度1300℃,时间60min,获得烧结熟料;高温烧结时气氛为空气气氛;The mixture material is sintered at a high temperature in a high temperature furnace, the high temperature furnace is a rotary kiln, the sintering temperature is 1300 ° C, the time is 60 min, and the sintered clinker is obtained; the atmosphere is an air atmosphere during high temperature sintering;
将烧结熟料用冷却窑冷却至常温,控制平均冷却速度为15℃/min,然后进行水泥粉磨处理,制成硫铝酸盐水泥;The sintered clinker is cooled to a normal temperature by a cooling kiln, and the average cooling rate is controlled to be 15 ° C / min, and then subjected to cement grinding treatment to prepare a sulphoaluminate cement;
经过检测发现,烧结熟料中并未检测到CN ,氰破除率(以CN 计)达到99%以上;烧结前后S的损失<5%,烧结熟料的主要物相为硫铝酸盐水泥物相;制得的硫铝酸盐水泥按照标准GB/T 17671制作成混凝土后,养护28天,强度完全达到425号水泥要求。 After testing found not detected in the sintered clinker CN -, cyano break rate (to CN - basis) more than 99%; S loss before and after sintering of <5%, the main phase was sintered sulphoaluminate clinker The cement phase; the prepared sulphoaluminate cement is made into concrete according to the standard GB/T 17671, and is cured for 28 days, and the strength fully meets the cement requirement of No. 425.
实施例2Example 2
方法同实施例1,不同点在于:The method is the same as that in Embodiment 1, except that:
(1)氰化尾渣烘干后按质量百分比含Fe 29.92%,S 33.30%,SiO 2 24.95%,Al 2O 3 5.25%,CaO 1.15%,CN 含量为500mg/kg; (1) Cyanide after drying mass percent slag containing Fe 29.92%, S 33.30%, SiO 2 24.95%, Al 2 O 3 5.25%, CaO 1.15%, CN - content of 500mg / kg;
(2)全部原料中,按质量份数氰化尾渣5份,石灰17份,铝质材料30份;所述的铝质材料为粉煤灰;(2) Among all the raw materials, 5 parts of cyanide tailings by mass fraction, 17 parts of lime and 30 parts of aluminum material; the aluminum material is fly ash;
(3)高温炉窑为立窑,烧结温度1300℃,时间60min;控制平均冷却速度为20℃/min。(3) The high temperature furnace is a vertical kiln, the sintering temperature is 1300 ° C, the time is 60 min; the controlled average cooling rate is 20 ° C / min.
实施例3Example 3
方法同实施例1,不同点在于:The method is the same as that in Embodiment 1, except that:
(1)氰化尾渣烘干后按质量百分比含Fe 16.37%,S 16.50%,SiO 2 41.96%,Al 2O 3 9.71%,CaO 2.10%,CN 含量为1200mg/kg; (1) Cyanide after drying mass percent slag containing Fe 16.37%, S 16.50%, SiO 2 41.96%, Al 2 O 3 9.71%, CaO 2.10%, CN - content of 1200mg / kg;
(2)全部原料中,按质量份数氰化尾渣5份,石灰11份,铝质材料8份;(2) Among all the raw materials, 5 parts of cyanide tailings by mass fraction, 11 parts of lime and 8 parts of aluminum material;
(3)烧结温度1300℃,时间60min;控制平均冷却速度为25℃/min。(3) Sintering temperature 1300 ° C, time 60 min; controlled average cooling rate was 25 ° C / min.
实施例4Example 4
方法同实施例1,不同点在于:The method is the same as that in Embodiment 1, except that:
(1)将全部原料混合均匀后加入矿化剂;全部原料中,按质量份数氰化尾渣4.5份,石灰25份,铝质材料16份;矿化剂的加入量占全部原料总质量的3%;所述的矿化剂为萤石;(1) Mix all the raw materials and add mineralizer; in all the raw materials, 4.5 parts of cyanide tailings by mass, 25 parts of lime, and 16 parts of aluminum material; the amount of mineralizer added accounts for the total mass of all raw materials. 3%; the mineralizer is fluorite;
(2)高温炉窑为立窑,烧结温度1200℃,时间180min;控制平均冷却速度为30℃/min。(2) The high temperature furnace is a vertical kiln, the sintering temperature is 1200 ° C, the time is 180 min; the control average cooling rate is 30 ° C / min.
实施例5Example 5
方法同实施例2,不同点在于:The method is the same as that of Embodiment 2, and the difference lies in:
(1)将全部原料混合均匀后加入矿化剂;全部原料中,按质量份数氰化尾渣4.5份,石灰10份,铝质材料27份;矿化剂的加入量占全部原料总质量的5%;所述的矿化剂为B 2O 3,所述的铝质材料为粉煤灰; (1) Mix all the raw materials and add mineralizer; in all the raw materials, 4.5 parts of cyanide tailings by mass, 10 parts of lime, and 27 parts of aluminum material; the amount of mineralizer added accounts for the total mass of all raw materials. 5%; the mineralizer is B 2 O 3 , and the aluminum material is fly ash;
(2)烧结温度1500℃,时间10min;控制平均冷却速度为40℃/min。(2) Sintering temperature 1500 ° C, time 10 min; controlled average cooling rate was 40 ° C / min.

Claims (6)

  1. 一种利用氰化尾渣制备硫铝酸盐水泥的方法,其特征在于包括以下步骤:A method for preparing sulphoaluminate cement by using cyanide tailings, characterized by comprising the following steps:
    (1)准备氰化尾渣、石灰和铝质材料作为原料,将全部原料混合均匀,加入或不加入矿化剂,制成混合物料;全部原料中,按质量份数氰化尾渣4~5份,石灰10~25份,铝质材料8~30份;矿化剂的加入量占全部原料总质量的0~5%;所述的矿化剂选用萤石或B 2O 3,所述的铝质材料选用铝土矿或粉煤灰; (1) Preparing cyanide tailings, lime and aluminum materials as raw materials, mixing all the raw materials uniformly, adding or not adding mineralizer to make a mixture; in all the raw materials, cyanide tailings 4~ by mass parts 5 parts, 10 to 25 parts of lime, 8 to 30 parts of aluminum material; the amount of mineralizer added is 0 to 5% of the total mass of all raw materials; the mineralizer is selected from fluorite or B 2 O 3 The aluminum material used is bauxite or fly ash;
    (2)将混合物料用高温炉窑进行高温烧结,烧结温度1200~1500℃,时间10~180min,获得烧结熟料;高温烧结时气氛为氧化气氛;(2) The mixture material is sintered at a high temperature in a high temperature furnace, the sintering temperature is 1200 to 1500 ° C, and the time is 10 to 180 minutes to obtain a sintered clinker; the atmosphere is an oxidizing atmosphere at a high temperature sintering;
    (3)将烧结熟料用冷却窑冷却至常温,然后进行水泥粉磨处理,制成硫铝酸盐水泥。(3) The sintered clinker is cooled to a normal temperature by a cooling kiln, and then subjected to cement grinding treatment to prepare a sulphoaluminate cement.
  2. 根据权利要求1所述的一种利用氰化尾渣制备硫铝酸盐水泥的方法,其特征在于所述的氰化尾渣的按质量百分比含Fe 10~45%,S 11~51%,SiO 2 4~55%,Al 2O 3 1~10%,CaO0.4~5%,并且CN 含量为50~2500mg/kg。 The method for preparing sulphoaluminate cement by using cyanide tailings according to claim 1, wherein the cyanide tailings contain 10 to 45% by mass of Fe, and 11 to 51% by mass. SiO 2 4 ~ 55%, Al 2 O 3 1 ~ 10%, CaO0.4 ~ 5%, and CN - content of 50 ~ 2500mg / kg.
  3. 根据权利要求1所述的一种利用氰化尾渣制备硫铝酸盐水泥的方法,其特征在于步骤(1)中将氰化尾渣、石灰和铝质材料混合前,先分别破碎至粒径2~5mm,再分别磨细至粒径-0.074mm的部分占总重量的85%以上。The method for preparing sulphoaluminate cement by using cyanide tailings according to claim 1, wherein in the step (1), the cyanide tailings, the lime and the aluminum material are separately crushed to the granules before being mixed. The diameter is 2 to 5 mm, and the portions which are respectively ground to a particle diameter of -0.074 mm account for 85% or more of the total weight.
  4. 根据权利要求1所述的一种利用氰化尾渣制备硫铝酸盐水泥的方法,其特征在于所述的高温炉窑选用回转窑或立窑。The method for preparing sulphoaluminate cement by using cyanide tailings according to claim 1, wherein the high temperature furnace is selected from a rotary kiln or a vertical kiln.
  5. 根据权利要求1所述的一种利用氰化尾渣制备硫铝酸盐水泥的方法,其特征在于所述的氧化气氛选用空气气氛。A method for preparing sulphoaluminate cement using cyanide tailings according to claim 1, wherein said oxidizing atmosphere is selected from an air atmosphere.
  6. 根据权利要求1所述的一种利用氰化尾渣制备硫铝酸盐水泥的方法,其特征在于步骤(3)中用冷却窑冷却时控制平均冷却速度为15~40℃/min。A method for preparing sulphoaluminate cement using cyanide tailings according to claim 1, characterized in that in the step (3), the cooling rate is controlled by a cooling kiln to be 15 to 40 ° C / min.
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