WO2019208296A1 - Paper feed roll - Google Patents

Paper feed roll Download PDF

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Publication number
WO2019208296A1
WO2019208296A1 PCT/JP2019/016118 JP2019016118W WO2019208296A1 WO 2019208296 A1 WO2019208296 A1 WO 2019208296A1 JP 2019016118 W JP2019016118 W JP 2019016118W WO 2019208296 A1 WO2019208296 A1 WO 2019208296A1
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WO
WIPO (PCT)
Prior art keywords
paper
paper feed
feed roll
convex
convex portions
Prior art date
Application number
PCT/JP2019/016118
Other languages
French (fr)
Japanese (ja)
Inventor
和志 山口
Original Assignee
住友理工株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 住友理工株式会社 filed Critical 住友理工株式会社
Priority to CN201980018523.XA priority Critical patent/CN111867949B/en
Publication of WO2019208296A1 publication Critical patent/WO2019208296A1/en
Priority to US17/013,867 priority patent/US20200399084A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H5/00Feeding articles separated from piles; Feeding articles to machines
    • B65H5/06Feeding articles separated from piles; Feeding articles to machines by rollers or balls, e.g. between rollers
    • B65H5/068Feeding articles separated from piles; Feeding articles to machines by rollers or balls, e.g. between rollers between one or more rollers or balls and stationary pressing, supporting or guiding elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H5/00Feeding articles separated from piles; Feeding articles to machines
    • B65H5/06Feeding articles separated from piles; Feeding articles to machines by rollers or balls, e.g. between rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2404/00Parts for transporting or guiding the handled material
    • B65H2404/10Rollers
    • B65H2404/11Details of cross-section or profile
    • B65H2404/111Details of cross-section or profile shape
    • B65H2404/1118Details of cross-section or profile shape with at least a relief portion on the periphery
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2404/00Parts for transporting or guiding the handled material
    • B65H2404/10Rollers
    • B65H2404/11Details of cross-section or profile
    • B65H2404/114Built-up elements
    • B65H2404/1141Built-up elements covering a part of the periphery
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2511/00Dimensions; Position; Numbers; Identification; Occurrences
    • B65H2511/10Size; Dimensions
    • B65H2511/135Surface texture; e.g. roughness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2601/00Problem to be solved or advantage achieved
    • B65H2601/20Avoiding or preventing undesirable effects
    • B65H2601/25Damages to handled material
    • B65H2601/255Jam

Definitions

  • the present invention relates to a paper feed roll suitably used in an electrophotographic apparatus such as a copying machine, a printer, and a facsimile employing an electrophotographic system.
  • the paper feed roll is formed in a cylindrical shape by an elastic material such as a rubber cross-linked body, and its peripheral surface serves as a contact surface with the paper. Paper dust generated from the paper may adhere to the peripheral surface of the paper feed roll. Then, paper powder may accumulate on the peripheral surface of the paper feed roll while repeatedly contacting the paper. When paper dust accumulates, the contact area of the peripheral surface with respect to the paper decreases, and the friction coefficient of the contact surface with respect to the paper decreases. As a result, a paper conveyance failure may occur.
  • Patent Document 1 In order to suppress paper conveyance failure, a paper feed roll having an uneven surface is known (Patent Document 1).
  • Patent Document 1 describes a configuration in which a plurality of ridges and grooves are formed in parallel with the axial direction of the paper feed roll.
  • the conventional paper feed roll is still not sufficient in terms of maintaining a good coefficient of friction from the initial use for a long period of time.
  • there are low-quality papers, and low-quality papers are likely to generate paper dust, and are likely to cause paper conveyance failure relatively early.
  • the problem to be solved by the present invention is to provide a paper feed roll that suppresses paper conveyance failure over a long period of time.
  • a paper feed roll is a paper feed roll of an electrophotographic apparatus having a shaft body and an elastic body layer formed on the outer periphery of the shaft body, wherein the elastic body layer Are provided with a plurality of convex portions for forming surface irregularities, and a glass plate is pushed to the peripheral surface of the paper feed roll with a load of 0.5 to 2.3 N per 1 cm in the axial length.
  • the gist of the invention is that the contact area of the entire portion that is in contact with the glass surface when applied is 1.0 to 15% of the nip area with the glass surface.
  • the ratio of the contact area per convex portion of the entire portion in contact with the glass surface is 0.02 to 10%.
  • the plurality of convex portions are regularly arranged on the peripheral surface of the elastic body layer.
  • the plurality of convex portions may be composed of two types of convex portions having different heights. In this case, it is preferable that the height of the low convex portion of the two types of convex portions having different heights is 70 to 80% of the height of the high convex portion.
  • the paper feed roll according to the present invention is in contact with the glass surface when the glass plate is pressed against the peripheral surface of the paper feed roll with a load of 0.5 to 2.3 N per 1 cm in the axial length.
  • the contact area of the entire part is 1.0 to 15% of the nip area with the glass surface, and by reducing the contact area to the glass surface, the contact area to the paper during transport of the paper is reduced. The amount of paper dust generated due to shaving is reduced.
  • the paper contact area is small, the paper dust generated during the conveyance of the paper immediately moves from the convex part of the roll surface to the concave part, and the paper powder stays in and adheres to the paper contact part. Reduction in friction coefficient is suppressed. Thereby, the conveyance failure of a sheet
  • the ratio of the contact area per convex portion of the entire portion in contact with the glass surface is 0.02 to 10%, the contact with the paper during conveyance of the paper per convex portion Since the area is also small, the amount of paper dust generated due to paper scraping and the reduction of the friction coefficient can be further suppressed.
  • a plurality of convex portions are regularly arranged on the peripheral surface of the elastic layer, a concave groove continuous in the arrangement direction is formed, and this groove is a discharge path for paper dust generated during paper conveyance. Thus, it becomes easy to discharge the paper dust outside the roll, and therefore, a reduction in the friction coefficient due to the accumulation of the paper dust can be suppressed.
  • the high convex part mainly supports the load (load) of the entire roll, so the load (load) to the low convex part can be reduced, and the roll It is easy to reduce the total contact area with the paper. Further, since the low convex portion contributes to the conveyance of the sheet even if the contact load is small, the conveyance force of the sheet is secured and the conveyance failure of the sheet is easily suppressed.
  • FIG. 1 It is an external appearance schematic diagram of the paper feed roll which concerns on one Embodiment of this invention. It is an example of the shape of the some convex part provided in the surrounding surface of the elastic body layer of a paper feed roll. It is an example of the arrangement
  • FIG. 1 is a schematic external view of a paper feed roll according to an embodiment of the present invention.
  • the paper feed roll 10 includes a shaft body 12 and an elastic body layer 14 formed on the outer periphery of the shaft body 12.
  • the elastic layer 14 is a layer (outermost layer) that appears on the surface of the paper feed roll 10.
  • the elastic body layer 14 has a tube shape (cylindrical shape).
  • the paper feed roll 10 has an axial length of 0 per 1 cm in the axial direction on the peripheral surface of the paper feed roll 10 (here, the peripheral surface of the elastic layer 14) so that the contact area with the paper becomes small when the paper is conveyed.
  • the contact area of the entire portion in contact with the glass surface when the glass plate is pressed with a load of 0.5 to 2.3 N (total area of the actual contact portion) is 1.0 to 1.0% of the nip area with the glass surface. 15%.
  • the nip area is the area of the entire nip portion as a region that is recessed when the glass plate is pressed against the peripheral surface of the paper feed roll 10, and the contact area is actually in contact with the glass surface of the entire nip portion.
  • the area of the entire part By reducing the contact area to the glass surface, the contact area to the paper during conveyance of the paper is reduced, so that the amount of paper dust generated due to scraping of the paper can be suppressed. In addition, because the paper contact area is small, the paper dust generated during the conveyance of the paper immediately moves from the convex part of the roll surface to the concave part, and the paper powder stays in and adheres to the paper contact part. Reduction in friction coefficient is suppressed. Thereby, the conveyance failure of a sheet
  • the contact area is more preferably in the range of 3.0 to 12% of the nip area, and still more preferably in the range of 5.0 to 12% of the nip area.
  • the ratio of the contact area (total area of the actual contact portion) is obtained by observing a predetermined range in the nip portion with a microscope when the glass plate is pressed against the peripheral surface of the paper feed roll 10 with a predetermined load. Can do.
  • the ratio of the contact area (the total area of the actual contact portions) can be adjusted by the shape of the protrusions, the density of the protrusions, the elasticity (material) of the protrusions, and the like.
  • the ratio of the contact area per convex portion of the entire portion in contact with the glass surface is smaller. Since the contact area per sheet during conveyance of the sheet per convex portion is reduced, the amount of generated paper dust and the friction coefficient due to scraping of the sheet can be further suppressed. From this viewpoint, the ratio of the contact area per protrusion is preferably 0.02 to 10%. More preferably, it is 0.1 to 5%. The ratio of the contact area per protrusion (the area of the actual contact portion) is determined by observing a predetermined range in the nip portion with a microscope when the glass plate is pressed against the peripheral surface of the paper feed roll 10 with a predetermined load. Can be obtained.
  • the plurality of convex portions 16 may be composed of convex portions having the same height, or may be composed of convex portions having different heights.
  • the high convex portion mainly supports the load (load) of the entire roll, so the load (load) to the low convex portion can be reduced, and the entire roll It is easy to reduce the contact area with the paper.
  • the low convex portion contributes to the conveyance of the sheet even if the contact load is small, the conveyance force of the sheet is secured and the conveyance failure of the sheet is easily suppressed.
  • the height of the low convex portion of the two types of convex portions having different heights may be 70 to 80% of the height of the high convex portion.
  • the height of the convex portion 16 is not particularly limited, but is preferably in the range of 0.02 to 0.40 mm.
  • the height of the convex portion 16 is 0.02 mm or more, the volume of the concave portion between the convex portion 16 and the convex portion 16 is increased, and the generated paper powder is less likely to clog the concave portion.
  • the height of the convex portion 16 is more preferably 0.05 mm or more.
  • the diameter of the lower base of the convex portion 16 can be suppressed to be appropriately small. improves. Thereby, generation
  • the height of the convex portion 16 is more preferably 0.30 mm or less.
  • the convex part 16 is a hemispherical convex part.
  • the spherical shape is substantially spherical and may be any shape close to a spherical shape having a curved surface.
  • the spherical shape includes a true spherical shape and an elliptical spherical shape.
  • a hemisphere is a half of a sphere cut by a plane that passes through the center of the sphere, a half of a sphere that is cut by a plane that does not pass through the center of the sphere, or a half of the sphere Are also included.
  • the plurality of convex portions 16 are uniformly distributed and arranged on the peripheral surface of the elastic body layer 14.
  • the plurality of convex portions 16 may be randomly arranged on the peripheral surface of the elastic layer 14 or may be arranged so as to be arranged.
  • the plurality of convex portions 16 are arranged on the circumferential surface of the elastic body layer 14 so as to be arranged in the axial direction and the circumferential direction. Between the rows of the convex portions 16 arranged in the circumferential direction, there are continuous concave grooves. In addition, a continuous concave groove is formed between the rows of the convex portions 16 arranged in the axial direction. Since the groove of the concave part continuous in the circumferential direction is formed in the rotation direction of the paper feed roll 10, the paper powder moved from the convex part 16 to the groove of the concave part does not stay in the groove as the roll rotates. It is easy to be discharged out of the roll from the groove. In other words, the grooves serve as a discharge path for paper dust generated when the paper is transported, and the paper powder is easily discharged out of the roll. Therefore, it is easy to suppress a decrease in the coefficient of friction due to the accumulation of paper powder.
  • the shape of the plurality of convex portions provided on the peripheral surface of the elastic body layer 14 is not limited to the hemispherical convex portion 16 shown in FIG. 1 and may be various shapes.
  • Examples of the shape of the convex portion include an indeterminate shape, a columnar body, a cone, a base, and a wedge shape.
  • Examples of the columnar body include a cylindrical body, an elliptical columnar body, a rectangular columnar body (such as a quadrangular columnar body and a pentagonal columnar body), a fan-shaped columnar body, a D-shaped columnar body, and a gear-shaped columnar body.
  • a truncated columnar body (a truncated columnar body, a truncated prismatic body, etc.) having a shape in which the head of the column body is cut into a slope shape or a curved surface shape.
  • the cone include a cone, an elliptical cone, and a pyramid (such as a quadrangular pyramid and a pentagonal pyramid).
  • a truncated cone (such as a truncated cone and a truncated pyramid) having a shape in which the head of the cone is cut into a flat shape (frustum), a slope shape, or a curved surface may be used.
  • the base is a solid that is shaped like a sphere cut out in two parallel planes.
  • the portion of the spherical surface sandwiched between these two planes is a spherical zone, and a solid surrounded by the spherical zone and these two planes is a base.
  • One of the two planes of the base may be a plane that passes through the center of the sphere, or both of the two planes of the base may be a plane that does not pass through the center of the sphere.
  • the two planes of the pedestal may be planes close to the plane, and may be curved surfaces having a larger radius of curvature than the ball belt, for example.
  • each upper bottom (upper plane) of a cylinder, an elliptical cylinder, a prism, a fan-shaped cylinder, a D-shaped cylinder, a gear-shaped cylinder, a frustum, and a ball base may be a polished surface.
  • the polished surface can be formed by polishing each upper bottom.
  • FIG. 2 shows an example of the shape of a plurality of convex portions provided on the peripheral surface of the elastic layer 14.
  • FIG. 2A shows a convex portion 161 having a shape (conical frustum shape) in which the head portion of the cone is cut out by a plane parallel to the bottom surface.
  • FIG. 2B is the hemispherical convex portion 16 shown in FIG.
  • FIG. 2C shows a columnar convex portion 162.
  • FIG. 2D shows a quadrangular prism-shaped convex portion 163.
  • FIG. 2E shows a convex portion 164 having a shape (square pyramid trapezoidal shape) in which the head of the quadrangular pyramid is cut out by a plane parallel to the bottom surface.
  • the plurality of convex portions provided on the peripheral surface of the elastic layer 14 may be composed of only one of these various convex portions, or may be composed of a combination of two or more.
  • a hemispherical convex portion 16 and a truncated cone-shaped convex portion 161 may be included on the peripheral surface of the elastic body layer 14 of one paper feed roll 10.
  • the plurality of convex portions provided on the peripheral surface of the elastic layer 14 may be arranged in an arrangement form other than the arrangement form shown in FIG. FIG. 3 shows another arrangement form of the plurality of convex portions.
  • a plurality of convex portions 16 are arranged in a staggered pattern on the peripheral surface of the elastic layer 14. Specifically, the second row of convex portions 16 is disposed between the first row of convex portions 16 and the convex portions 16, and the third row of convex portions 16 is disposed between the second row of convex portions 16 and the convex portions 16. Are arranged, and the convex portions 16 in the fourth row are arranged between the convex portions 16 in the third row, and the convex portions 16 are arranged alternately. In the paper feed roll 20 in FIG. 3A, the plurality of convex portions 16 are particularly uniformly arranged on the peripheral surface of the elastic body layer 14. For this reason, the contact with the paper during the conveyance of the paper is particularly uniform.
  • the convex portions 16 are arranged on the peripheral surface of the elastic layer 14 along a direction at a predetermined angle of less than 45 ° with respect to the axial direction (an oblique direction close to the axial direction). (In the direction of the arrow).
  • a configuration in which a plurality of rows of convex portions 16 in a direction of a predetermined angle are arranged is shown.
  • the grooves of the concave portions between the rows of the convex portions 16 are formed in a direction at a predetermined angle of less than 45 ° with respect to the axial direction (an oblique direction close to the axial direction).
  • the paper dust generated during the conveyance of the paper is easy to move from the convex portion 16 of the roll surface to the groove of the concave portion, and the paper dust is less likely to stay and adhere to the contact portion of the paper, and the friction coefficient due to this The decline is easy to suppress.
  • the convex portions 16 are arranged on the peripheral surface of the elastic layer 14 along a direction at a predetermined angle of more than 45 ° with respect to the axial direction (an oblique direction close to the circumferential direction).
  • a configuration is shown in which a plurality of rows of convex portions 16 that circulate in a predetermined angle direction are arranged on the circumferential surface of the elastic layer 14 (not spiral). ).
  • the groove of the concave portion between the rows of the convex portions 16 is formed in a direction at a predetermined angle of more than 45 ° with respect to the axial direction (an oblique direction close to the circumferential direction). 1 is formed, the paper powder moved from the convex portion 16 to the concave groove is rolled from the groove without staying in the groove as the roll rotates, like the concave groove continuous in the circumferential direction of FIG. It is easy to be discharged outside. In other words, the grooves serve as a discharge path for paper dust generated when the paper is transported, and the paper powder is easily discharged out of the roll. Therefore, it is easy to suppress a decrease in the coefficient of friction due to the accumulation of paper powder.
  • the circumferential surface of the elastic layer 14 is arranged along a direction with a predetermined angle of more than 45 ° with respect to the axial direction (an oblique direction close to the circumferential direction).
  • a configuration in which the convex portions 16 are arranged in a spiral shape in the direction of a predetermined angle on the peripheral surface of the elastic body layer 14 is shown.
  • the convex portions 16 are arranged on the other side of the paper surface as shown by the dotted line. Similar to the paper feed roll 40 in FIG. 3C, the paper powder moved from the convex portion 16 to the concave groove is easily discharged from the groove to the outside without staying in the groove as the roll rotates. .
  • a metal core made of a metal solid body, a metal cylinder body hollowed out inside, or the like is used.
  • the material include stainless steel, aluminum, and iron plated.
  • an adhesive, a primer, or the like may be applied on the shaft body 12, and the adhesive, primer, or the like may be made conductive as necessary.
  • the elastic body layer 14 is formed of an elastic material such as a cross-linked rubber.
  • the material is not particularly limited as long as it is a rubber-like elastic material.
  • known rubber materials such as urethane rubber, hydrin rubber, and silicone rubber can be used.
  • the elastic layer 14 is preferably conductive or semiconductive. Specifically, the volume resistivity of the elastic layer 14 is preferably in the range of 10 2 to 10 10 ⁇ ⁇ cm, 10 3 to 10 9 ⁇ ⁇ cm, and 10 4 to 10 8 ⁇ ⁇ cm. If the elastic layer 14 has conductivity or semiconductivity, it is easy to suppress adhesion of paper powder by suppressing the surface residual charge of the elastic layer 14 to a low level.
  • the elastic body layer 14 may contain a conductive agent from the viewpoint of reducing electric resistance.
  • the conductive agent include an electronic conductive agent and an ionic conductive agent.
  • the electron conductive agent include carbon black, graphite, c-TiO 2 , c-ZnO, c-SnO 2 (c- means conductivity).
  • the ionic conductive agent include quaternary ammonium salts, borates, and surfactants.
  • the elastic layer 14 may be appropriately added with various additives as necessary.
  • Additives include lubricants, vulcanization accelerators, anti-aging agents, light stabilizers, viscosity modifiers, processing aids, flame retardants, plasticizers, fillers, dispersants, antifoaming agents, pigments, mold release agents, etc. Can be mentioned.
  • the thickness of the elastic layer 14 is not particularly limited, and may be set as appropriate within a range of 0.1 to 10 mm.
  • the elastic body layer 14 can be formed by molding with a molding die using a rubber composition.
  • the shaft body 12 is coaxially installed in the hollow portion of the roll mold, injected with an uncrosslinked rubber composition, heated and cured (crosslinked), and then removed from the mold.
  • the elastic body layer 14 can be formed on the outer periphery of the substrate.
  • the molding die it is possible to use a mold in which a concave portion having a shape corresponding to the convex portion 16 is formed on the inner peripheral surface thereof.
  • the convex portion 16 of the elastic layer 14 can be formed, for example, by mold transfer using a molding die.
  • the recesses on the inner peripheral surface of the molding die can be formed by various recess forming methods such as electric discharge machining, etching, shot blasting, polishing, eutectoid plating, and combinations thereof.
  • eutectoid plating uniform resin particles are included in the plating solution, the resin particles are deposited on the inner peripheral surface of the molding die together with the plating metal, and the resin particles appearing on the plating surface are removed.
  • a recess can be formed on the inner peripheral surface.
  • the paper feed roll 10 is configured to include the shaft body 12 and the elastic body layer 14 formed on the outer periphery of the shaft body 12, and the outermost layer is the elastic body layer 14.
  • a surface layer may be provided outside the elastic body layer 14.
  • the surface layer is the outermost layer
  • the elastic body layer 14 is disposed inside the surface layer.
  • the convex portion 16 is formed on the peripheral surface of the elastic layer 14, and the surface layer only needs to be formed with a thickness that ensures surface irregularities due to the plurality of convex portions 16. Moreover, it may replace with formation of a surface layer and a surface modification process may be performed.
  • Examples 1 to 17, Comparative Examples 1 to 4 An elastic body layer (thickness 3 mm) of a urethane rubber composition was formed on the outer periphery of a core material ( ⁇ 6, made of SUS304) using a cylindrical mold having a plurality of predetermined recesses on the inner peripheral surface. Thereby, the paper feed roll which has a predetermined some convex part on the surrounding surface of the elastic body layer was obtained.
  • the convex shape, convex arrangement, and convex height are shown in Tables 2 to 4. Table 1 below shows the correspondence between the convex shape and the figure number and the correspondence between the convex array and the figure number.
  • the irregular convex shape was formed by using a cylindrical molding die whose inner peripheral surface was subjected to electric discharge machining.
  • the wavy convex shape was formed using a cylindrical molding die whose inner peripheral surface was polished. Therefore, the irregular convex array is arbitrary, and the wavy convex array is also arbitrary.
  • FIG. 4 is an observation photograph of the nip portion when a glass plate is pressed against the peripheral surface of the paper feed roll of Example 1. The dark part is the actual contact part, and the light part is the non-contact part.
  • the paper feed roll was incorporated into a commercially available copying machine having an FRR type paper feed system, and the paper feed performance was evaluated.
  • Commercially available PPC paper was used as the paper, and 300,000 (300K) papers were passed through to measure the number of occurrences of paper jams due to paper dust. " ⁇ " if the number of occurrences of paper jam is 1 or less, " ⁇ " if the number of occurrences of paper jam is 2 or more and 5 or less, and if the number of occurrences of paper jam is 6 or more and 10 or less “XX” was defined as “XX” when the number of occurrences of paper jams was 11 times. In addition, when the paper jam occurred 11 times, the durability evaluation was stopped.
  • the entire portion in contact with the glass surface when the glass plate is pressed against the peripheral surface of the paper feed roll with a load of 0.5 to 2.3 N per 1 cm in the axial length It can be seen that when the contact area is 1.0 to 15% of the nip area with the glass surface, the conveyance failure of the paper can be suppressed over a long period of time.
  • the convex shape was adjusted so that the area ratio of the actual contact portion was 0.8%, but the glass plate was pressed with a load of 0.5 to 2.3 N per 1 cm in the axial length. In this case, the convex portion was crushed and it was not possible to adjust to a range of less than 1.0%.
  • Comparative Examples 2 to 4 since the area ratio of the actual contact portion is in a range exceeding 15%, there are many paper jams, and it is not possible to suppress paper conveyance failure.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Delivering By Means Of Belts And Rollers (AREA)

Abstract

Provided is a paper feed roll such that conveyance failures of paper are suppressed over a long period of time. This paper feed roll 10 comprises a shaft body 12 and an elastic body layer 14 formed on the outer periphery of the shaft body 12. A plurality of protrusions 16 that form surface unevenness are formed on the peripheral surface of the elastic layer 14. When a glass plate is pressed against the peripheral surface of the paper feed roll 10 with a load of 0.5 to 2.3 N per cm length in the axial direction, the entire area of the portion in contact with the glass surface is 1.0 to 15% of the nip area with the glass surface.

Description

紙送りロールPaper feed roll
 本発明は、電子写真方式を採用する複写機、プリンター、ファクシミリなどの電子写真機器において好適に用いられる紙送りロールに関するものである。 The present invention relates to a paper feed roll suitably used in an electrophotographic apparatus such as a copying machine, a printer, and a facsimile employing an electrophotographic system.
 紙送りロールは、例えばゴム架橋体などの弾性材料によって円筒状に形成され、その周面が用紙との接触面となる。紙送りロールの周面には、用紙から発生する紙粉が付着することがある。そして、用紙と繰り返し接触するうちに、紙送りロールの周面には紙粉が蓄積することがある。紙粉が蓄積すると、用紙に対する周面の接触面積が低下し、用紙に対する接触面の摩擦係数が低下する。その結果、用紙の搬送不良を生じることがある。 The paper feed roll is formed in a cylindrical shape by an elastic material such as a rubber cross-linked body, and its peripheral surface serves as a contact surface with the paper. Paper dust generated from the paper may adhere to the peripheral surface of the paper feed roll. Then, paper powder may accumulate on the peripheral surface of the paper feed roll while repeatedly contacting the paper. When paper dust accumulates, the contact area of the peripheral surface with respect to the paper decreases, and the friction coefficient of the contact surface with respect to the paper decreases. As a result, a paper conveyance failure may occur.
 用紙の搬送不良を抑制するために、紙送りロールの周面に凹凸を形成したものが知られている(特許文献1)。例えば特許文献1には、紙送りロールの軸方向と平行に複数本の凸条および凹溝を形成したものが記載されている。 In order to suppress paper conveyance failure, a paper feed roll having an uneven surface is known (Patent Document 1). For example, Patent Document 1 describes a configuration in which a plurality of ridges and grooves are formed in parallel with the axial direction of the paper feed roll.
特開2017-65907号公報JP 2017-65907 A
 従来の紙送りロールは、使用初期から長期にわたって良好な摩擦係数を維持するという点で、未だ十分とはいえない。特に、近年使用されている用紙の中には低品質の用紙があり、低品質の用紙は紙粉が発生しやすく、比較的早期に用紙の搬送不良を生じやすい。 The conventional paper feed roll is still not sufficient in terms of maintaining a good coefficient of friction from the initial use for a long period of time. In particular, among the papers used in recent years, there are low-quality papers, and low-quality papers are likely to generate paper dust, and are likely to cause paper conveyance failure relatively early.
 本発明が解決しようとする課題は、長期にわたって用紙の搬送不良を抑えた紙送りロールを提供することにある。 The problem to be solved by the present invention is to provide a paper feed roll that suppresses paper conveyance failure over a long period of time.
 上記課題を解決するため本発明に係る紙送りロールは、軸体と、前記軸体の外周に形成された弾性体層と、を有する電子写真機器の紙送りロールであって、前記弾性体層の周面には、表面凹凸を形成する複数の凸部が設けられており、前記紙送りロールの周面に軸方向の長さ1cm当たり0.5~2.3Nの荷重でガラス板を押し当てたときのガラス面に接触している部分全体の接触面積が、前記ガラス面とのニップ面積の1.0~15%であることを要旨とするものである。 In order to solve the above problems, a paper feed roll according to the present invention is a paper feed roll of an electrophotographic apparatus having a shaft body and an elastic body layer formed on the outer periphery of the shaft body, wherein the elastic body layer Are provided with a plurality of convex portions for forming surface irregularities, and a glass plate is pushed to the peripheral surface of the paper feed roll with a load of 0.5 to 2.3 N per 1 cm in the axial length. The gist of the invention is that the contact area of the entire portion that is in contact with the glass surface when applied is 1.0 to 15% of the nip area with the glass surface.
 本発明に係る紙送りロールにおいては、前記ガラス面に接触している部分全体のうち凸部1つ当たりの接触面積の割合は、0.02~10%であることが好ましい。また、前記複数の凸部は、前記弾性体層の周面において規則的に配列していることが好ましい。そして、前記複数の凸部は、高さの異なる2種類の凸部からなっていてもよい。この場合、前記高さの異なる2種類の凸部のうち低い凸部の高さは、高い凸部の高さの70~80%であることが好ましい。 In the paper feed roll according to the present invention, it is preferable that the ratio of the contact area per convex portion of the entire portion in contact with the glass surface is 0.02 to 10%. Moreover, it is preferable that the plurality of convex portions are regularly arranged on the peripheral surface of the elastic body layer. The plurality of convex portions may be composed of two types of convex portions having different heights. In this case, it is preferable that the height of the low convex portion of the two types of convex portions having different heights is 70 to 80% of the height of the high convex portion.
 本発明に係る紙送りロールによれば、紙送りロールの周面に軸方向の長さ1cm当たり0.5~2.3Nの荷重でガラス板を押し当てたときのガラス面に接触している部分全体の接触面積がガラス面とのニップ面積の1.0~15%であり、ガラス面への接触面積を小さくすることで、用紙の搬送時における用紙への接触面積が小さくなるため、用紙の削れによる紙粉の発生量が抑えられる。また、用紙への接触面積が小さいことで、用紙の搬送時に発生した紙粉がロール表面の凸部から凹部にすぐに移動し、用紙への接触部分に紙粉が滞留して固着することによる摩擦係数の低下が抑えられる。これにより、長期にわたって用紙の搬送不良が抑えられる。 The paper feed roll according to the present invention is in contact with the glass surface when the glass plate is pressed against the peripheral surface of the paper feed roll with a load of 0.5 to 2.3 N per 1 cm in the axial length. The contact area of the entire part is 1.0 to 15% of the nip area with the glass surface, and by reducing the contact area to the glass surface, the contact area to the paper during transport of the paper is reduced. The amount of paper dust generated due to shaving is reduced. In addition, because the paper contact area is small, the paper dust generated during the conveyance of the paper immediately moves from the convex part of the roll surface to the concave part, and the paper powder stays in and adheres to the paper contact part. Reduction in friction coefficient is suppressed. Thereby, the conveyance failure of a sheet | seat is suppressed over a long term.
 そして、ガラス面に接触している部分全体のうち凸部1つ当たりの接触面積の割合が0.02~10%であると、凸部1つ当たりの、用紙の搬送時における用紙への接触面積も小さいため、用紙の削れによる紙粉の発生量および摩擦係数の低下がより一層抑えられる。そして、複数の凸部が弾性体層の周面において規則的に配列していると、その配列方向に連続した凹部の溝が形成され、この溝が用紙の搬送時に発生した紙粉の排出経路となってロール外に紙粉を排出しやすくなるため、紙粉の蓄積による摩擦係数の低下が抑えられる。そして、複数の凸部が高さの異なる2種類の凸部からなると、高い凸部が主にロール全体の荷重(負荷)を支えるため、低い凸部への荷重(負荷)を小さくでき、ロール全体での用紙への接触面積を小さくしやすい。また、低い凸部は接触荷重が小さくても用紙の搬送に寄与するので、用紙の搬送力を確保して用紙の搬送不良が抑えられやすい。 If the ratio of the contact area per convex portion of the entire portion in contact with the glass surface is 0.02 to 10%, the contact with the paper during conveyance of the paper per convex portion Since the area is also small, the amount of paper dust generated due to paper scraping and the reduction of the friction coefficient can be further suppressed. If a plurality of convex portions are regularly arranged on the peripheral surface of the elastic layer, a concave groove continuous in the arrangement direction is formed, and this groove is a discharge path for paper dust generated during paper conveyance. Thus, it becomes easy to discharge the paper dust outside the roll, and therefore, a reduction in the friction coefficient due to the accumulation of the paper dust can be suppressed. And if a plurality of convex parts consist of two kinds of convex parts having different heights, the high convex part mainly supports the load (load) of the entire roll, so the load (load) to the low convex part can be reduced, and the roll It is easy to reduce the total contact area with the paper. Further, since the low convex portion contributes to the conveyance of the sheet even if the contact load is small, the conveyance force of the sheet is secured and the conveyance failure of the sheet is easily suppressed.
本発明の一実施形態に係る紙送りロールの外観模式図である。It is an external appearance schematic diagram of the paper feed roll which concerns on one Embodiment of this invention. 紙送りロールの弾性体層の周面に設けられる複数の凸部の形状の例である。It is an example of the shape of the some convex part provided in the surrounding surface of the elastic body layer of a paper feed roll. 紙送りロールの弾性体層の周面に設けられる複数の凸部の配列の例である。It is an example of the arrangement | sequence of the some convex part provided in the surrounding surface of the elastic body layer of a paper feed roll. 紙送りロールの周面にガラス板を押し当てたときの実接触部の面積割合を求める方法を示した図である。It is the figure which showed the method of calculating | requiring the area ratio of an actual contact part when a glass plate is pressed on the surrounding surface of a paper feed roll. 実施例1の紙送りロールの周面にガラス板を押し当てたときのニップ部の観察写真である。3 is an observation photograph of a nip portion when a glass plate is pressed against the peripheral surface of the paper feed roll of Example 1. FIG.
 本発明に係る紙送りロール(以下、単に紙送りロールということがある。)について詳細に説明する。図1は、本発明の一実施形態に係る紙送りロールの外観模式図である。 The paper feed roll according to the present invention (hereinafter sometimes simply referred to as a paper feed roll) will be described in detail. FIG. 1 is a schematic external view of a paper feed roll according to an embodiment of the present invention.
 本発明の一実施形態に係る紙送りロール10は、軸体12と、軸体12の外周に形成された弾性体層14と、を備える。弾性体層14は、紙送りロール10の表面に現れる層(最外層)となっている。弾性体層14は、チューブ状(円筒状)である。弾性体層14の周面には、表面凹凸を形成する複数の凸部16が設けられている。凸部16と凸部16の間は凸部16よりも低い凹部となっており、複数の凸部16により弾性体層14の周面には凹凸が設けられている。 The paper feed roll 10 according to an embodiment of the present invention includes a shaft body 12 and an elastic body layer 14 formed on the outer periphery of the shaft body 12. The elastic layer 14 is a layer (outermost layer) that appears on the surface of the paper feed roll 10. The elastic body layer 14 has a tube shape (cylindrical shape). On the peripheral surface of the elastic body layer 14, a plurality of convex portions 16 that form surface irregularities are provided. Between the convex part 16 and the convex part 16, it is a recessed part lower than the convex part 16, and the unevenness | corrugation is provided in the surrounding surface of the elastic body layer 14 by the some convex part 16. FIG.
 紙送りロール10は、用紙の搬送時において用紙との接触面積が小さくなるように、紙送りロール10の周面(ここでは、弾性体層14の周面)に軸方向の長さ1cm当たり0.5~2.3Nの荷重でガラス板を押し当てたときのガラス面に接触している部分全体の接触面積(実接触部の合計面積)が、ガラス面とのニップ面積の1.0~15%となるものである。ニップ面積は、紙送りロール10の周面にガラス板を押し当てたときに凹む領域としてのニップ部全体の面積であり、接触面積は、ニップ部全体のうちガラス面と実際に接触している部分全体の面積である。ガラス面への接触面積を小さくすることで、用紙の搬送時における用紙への接触面積が小さくなるため、用紙の削れによる紙粉の発生量が抑えられる。また、用紙への接触面積が小さいことで、用紙の搬送時に発生した紙粉がロール表面の凸部から凹部にすぐに移動し、用紙への接触部分に紙粉が滞留して固着することによる摩擦係数の低下が抑えられる。これにより、長期にわたって用紙の搬送不良が抑えられる。上記接触面積は、より好ましくはニップ面積の3.0~12%の範囲内、さらに好ましくはニップ面積の5.0~12%の範囲内である。 The paper feed roll 10 has an axial length of 0 per 1 cm in the axial direction on the peripheral surface of the paper feed roll 10 (here, the peripheral surface of the elastic layer 14) so that the contact area with the paper becomes small when the paper is conveyed. The contact area of the entire portion in contact with the glass surface when the glass plate is pressed with a load of 0.5 to 2.3 N (total area of the actual contact portion) is 1.0 to 1.0% of the nip area with the glass surface. 15%. The nip area is the area of the entire nip portion as a region that is recessed when the glass plate is pressed against the peripheral surface of the paper feed roll 10, and the contact area is actually in contact with the glass surface of the entire nip portion. The area of the entire part. By reducing the contact area to the glass surface, the contact area to the paper during conveyance of the paper is reduced, so that the amount of paper dust generated due to scraping of the paper can be suppressed. In addition, because the paper contact area is small, the paper dust generated during the conveyance of the paper immediately moves from the convex part of the roll surface to the concave part, and the paper powder stays in and adheres to the paper contact part. Reduction in friction coefficient is suppressed. Thereby, the conveyance failure of a sheet | seat is suppressed over a long term. The contact area is more preferably in the range of 3.0 to 12% of the nip area, and still more preferably in the range of 5.0 to 12% of the nip area.
 上記接触面積(実接触部の合計面積)の割合は、紙送りロール10の周面にガラス板を所定の荷重で押し当てたときのニップ部における所定の範囲を顕微鏡で観察することにより求めることができる。上記接触面積(実接触部の合計面積)の割合は、凸部の形状、凸部の密度、凸部の弾性(材料)などにより調整することができる。 The ratio of the contact area (total area of the actual contact portion) is obtained by observing a predetermined range in the nip portion with a microscope when the glass plate is pressed against the peripheral surface of the paper feed roll 10 with a predetermined load. Can do. The ratio of the contact area (the total area of the actual contact portions) can be adjusted by the shape of the protrusions, the density of the protrusions, the elasticity (material) of the protrusions, and the like.
 紙送りロール10において、ガラス面に接触している部分全体のうち凸部1つ当たりの接触面積の割合は、小さいほうが好ましい。凸部1つ当たりの、用紙の搬送時における用紙への接触面積が小さくなるため、用紙の削れによる紙粉の発生量および摩擦係数の低下がより一層抑えられる。この観点から、凸部1つ当たりの接触面積の割合は、0.02~10%であることが好ましい。より好ましくは0.1~5%である。凸部1つ当たりの接触面積(実接触部の面積)の割合は、紙送りロール10の周面にガラス板を所定の荷重で押し当てたときのニップ部における所定の範囲を顕微鏡で観察することにより求めることができる。 In the paper feed roll 10, it is preferable that the ratio of the contact area per convex portion of the entire portion in contact with the glass surface is smaller. Since the contact area per sheet during conveyance of the sheet per convex portion is reduced, the amount of generated paper dust and the friction coefficient due to scraping of the sheet can be further suppressed. From this viewpoint, the ratio of the contact area per protrusion is preferably 0.02 to 10%. More preferably, it is 0.1 to 5%. The ratio of the contact area per protrusion (the area of the actual contact portion) is determined by observing a predetermined range in the nip portion with a microscope when the glass plate is pressed against the peripheral surface of the paper feed roll 10 with a predetermined load. Can be obtained.
 複数の凸部16は、高さの同じ凸部で構成されていてもよいし、高さの異なる凸部で構成されていてもよい。複数の凸部16が高さの異なる2種類の凸部からなると、高い凸部が主にロール全体の荷重(負荷)を支えるため、低い凸部への荷重(負荷)を小さくでき、ロール全体での用紙への接触面積を小さくしやすい。また、低い凸部は接触荷重が小さくても用紙の搬送に寄与するので、用紙の搬送力を確保して用紙の搬送不良が抑えられやすい。この場合、高さの異なる2種類の凸部のうち低い凸部の高さが、高い凸部の高さの70~80%であるとよい。 The plurality of convex portions 16 may be composed of convex portions having the same height, or may be composed of convex portions having different heights. When the plurality of convex portions 16 are composed of two types of convex portions having different heights, the high convex portion mainly supports the load (load) of the entire roll, so the load (load) to the low convex portion can be reduced, and the entire roll It is easy to reduce the contact area with the paper. Further, since the low convex portion contributes to the conveyance of the sheet even if the contact load is small, the conveyance force of the sheet is secured and the conveyance failure of the sheet is easily suppressed. In this case, the height of the low convex portion of the two types of convex portions having different heights may be 70 to 80% of the height of the high convex portion.
 凸部16の高さは、特に限定されるものではないが、0.02~0.40mmの範囲内であることが好ましい。凸部16の高さが0.02mm以上であると、凸部16と凸部16の間の凹部の容積が大きくなり、発生した紙粉が凹部に詰まりにくい。この観点から、凸部16の高さは、より好ましくは0.05mm以上である。また、凸部16の高さが0.40mm以下であると、凸部16の下底の直径が適度に小さく抑えられるため、凸部16の分散性が向上し、用紙に対する圧力分散の効果が向上する。これにより、紙粉の発生が抑えられやすくなる。この観点から、凸部16の高さは、より好ましくは0.30mm以下である。 The height of the convex portion 16 is not particularly limited, but is preferably in the range of 0.02 to 0.40 mm. When the height of the convex portion 16 is 0.02 mm or more, the volume of the concave portion between the convex portion 16 and the convex portion 16 is increased, and the generated paper powder is less likely to clog the concave portion. From this viewpoint, the height of the convex portion 16 is more preferably 0.05 mm or more. In addition, when the height of the convex portion 16 is 0.40 mm or less, the diameter of the lower base of the convex portion 16 can be suppressed to be appropriately small. improves. Thereby, generation | occurrence | production of paper dust becomes easy to be suppressed. From this viewpoint, the height of the convex portion 16 is more preferably 0.30 mm or less.
 図1において、凸部16は、半球状の凸部である。球状とは、略球状であり、曲面を有する球状に近い形状のものであればよい。球状とは、真球状、楕円球状が含まれる。半球状とは、球の中心を通る面で切断された球の半分の形状のものや、球の中心を通らない面で切断された、球の半分よりも大きい形状のもの、球の半分よりも小さい形状のものも含まれる。 In FIG. 1, the convex part 16 is a hemispherical convex part. The spherical shape is substantially spherical and may be any shape close to a spherical shape having a curved surface. The spherical shape includes a true spherical shape and an elliptical spherical shape. A hemisphere is a half of a sphere cut by a plane that passes through the center of the sphere, a half of a sphere that is cut by a plane that does not pass through the center of the sphere, or a half of the sphere Are also included.
 図1において、複数の凸部16は、弾性体層14の周面に、均一に分布・配置されている。複数の凸部16は、弾性体層14の周面に、ランダムに配置されていてもよいし、配列するように配置されていてもよい。 In FIG. 1, the plurality of convex portions 16 are uniformly distributed and arranged on the peripheral surface of the elastic body layer 14. The plurality of convex portions 16 may be randomly arranged on the peripheral surface of the elastic layer 14 or may be arranged so as to be arranged.
 図1では、複数の凸部16は、弾性体層14の周面において、軸方向および周方向に配列するように配置されている。周方向に配列する凸部16の列と列の間は、連続した凹部の溝になっている。また、軸方向に配列する凸部16の列と列の間も、連続した凹部の溝になっている。周方向に連続した凹部の溝は、紙送りロール10の回転方向に形成されているので、凸部16から凹部の溝に移動した紙粉は、ロールの回転に伴い、溝に滞留することなく溝からロール外に排出されやすくなっている。すなわち、この溝が用紙の搬送時に発生した紙粉の排出経路となってロール外に紙粉を排出しやすくなるため、紙粉の蓄積による摩擦係数の低下が抑えられやすくなっている。 In FIG. 1, the plurality of convex portions 16 are arranged on the circumferential surface of the elastic body layer 14 so as to be arranged in the axial direction and the circumferential direction. Between the rows of the convex portions 16 arranged in the circumferential direction, there are continuous concave grooves. In addition, a continuous concave groove is formed between the rows of the convex portions 16 arranged in the axial direction. Since the groove of the concave part continuous in the circumferential direction is formed in the rotation direction of the paper feed roll 10, the paper powder moved from the convex part 16 to the groove of the concave part does not stay in the groove as the roll rotates. It is easy to be discharged out of the roll from the groove. In other words, the grooves serve as a discharge path for paper dust generated when the paper is transported, and the paper powder is easily discharged out of the roll. Therefore, it is easy to suppress a decrease in the coefficient of friction due to the accumulation of paper powder.
 弾性体層14の周面に設けられる複数の凸部の形状は、図1に示す半球状の凸部16に限定されず、種々の形状のものであってもよい。凸部の形状としては、不定形、柱体、錐体、球台、楔形などが挙げられる。柱体としては、円柱体、楕円柱体、角柱体(四角柱体、五角柱体など)、扇形柱体、D形柱体、ギア形柱体などが挙げられる。また、柱体の頭部が斜面状、曲面状に切り取られたような形状の截頭柱体(截頭円柱体、截頭角柱体など)であってもよい。錐体としては、円錐体、楕円錐体、角錐体(四角錐体、五角錐体など)などが挙げられる。また、錐体の頭部が平面状(錐台)、斜面状、曲面状に切り取られたような形状の截頭錐体(截頭円錐体、截頭角錐体など)であってもよい。球台は、球体が二つの平行な平面で切り取られたような形状の立体である。球面が二つの平行な平面に交わるときに、これら二平面に挟まれた球面の部分が球帯であり、球帯とこれらの二平面で囲まれた立体が球台である。球台の二平面のうちの一方の平面は球の中心を通る面であってもよいし、球台の二平面の両方が球の中心を通らない面であってもよい。球台の二平面は、平面に近い面であればよく、例えば球帯よりも曲率半径の大きい曲面であってもよい。また、円柱体、楕円柱体、角柱体、扇形柱体、D形柱体、ギア形柱体、錐台、球台の各上底(上側平面)は、研磨面であってもよい。研磨面は、各上底を研磨することにより形成することができる。 The shape of the plurality of convex portions provided on the peripheral surface of the elastic body layer 14 is not limited to the hemispherical convex portion 16 shown in FIG. 1 and may be various shapes. Examples of the shape of the convex portion include an indeterminate shape, a columnar body, a cone, a base, and a wedge shape. Examples of the columnar body include a cylindrical body, an elliptical columnar body, a rectangular columnar body (such as a quadrangular columnar body and a pentagonal columnar body), a fan-shaped columnar body, a D-shaped columnar body, and a gear-shaped columnar body. Further, it may be a truncated columnar body (a truncated columnar body, a truncated prismatic body, etc.) having a shape in which the head of the column body is cut into a slope shape or a curved surface shape. Examples of the cone include a cone, an elliptical cone, and a pyramid (such as a quadrangular pyramid and a pentagonal pyramid). Further, a truncated cone (such as a truncated cone and a truncated pyramid) having a shape in which the head of the cone is cut into a flat shape (frustum), a slope shape, or a curved surface may be used. The base is a solid that is shaped like a sphere cut out in two parallel planes. When the spherical surface intersects two parallel planes, the portion of the spherical surface sandwiched between these two planes is a spherical zone, and a solid surrounded by the spherical zone and these two planes is a base. One of the two planes of the base may be a plane that passes through the center of the sphere, or both of the two planes of the base may be a plane that does not pass through the center of the sphere. The two planes of the pedestal may be planes close to the plane, and may be curved surfaces having a larger radius of curvature than the ball belt, for example. Moreover, each upper bottom (upper plane) of a cylinder, an elliptical cylinder, a prism, a fan-shaped cylinder, a D-shaped cylinder, a gear-shaped cylinder, a frustum, and a ball base may be a polished surface. The polished surface can be formed by polishing each upper bottom.
 図2には、弾性体層14の周面に設けられる複数の凸部の形状の例を示している。図2(a)は、円錐の頭部が底面と平行な平面で切り取られたような形状(円錐台状)の凸部161である。図2(b)は、図1に示す半球状の凸部16である。図2(c)は、円柱体状の凸部162である。図2(d)は、四角柱体状の凸部163である。図2(e)は、四角錐の頭部が底面と平行な平面で切り取られたような形状(四角錐台状)の凸部164である。 FIG. 2 shows an example of the shape of a plurality of convex portions provided on the peripheral surface of the elastic layer 14. FIG. 2A shows a convex portion 161 having a shape (conical frustum shape) in which the head portion of the cone is cut out by a plane parallel to the bottom surface. FIG. 2B is the hemispherical convex portion 16 shown in FIG. FIG. 2C shows a columnar convex portion 162. FIG. 2D shows a quadrangular prism-shaped convex portion 163. FIG. 2E shows a convex portion 164 having a shape (square pyramid trapezoidal shape) in which the head of the quadrangular pyramid is cut out by a plane parallel to the bottom surface.
 弾性体層14の周面に設けられる複数の凸部は、これら種々の凸部のうちの1種のみで構成されていてもよいし、2種以上が組み合わされて構成されていてもよい。例えば、1つの給紙ロール10の弾性体層14の周面に、半球状の凸部16と円錐台状の凸部161が含まれていてもよい。 The plurality of convex portions provided on the peripheral surface of the elastic layer 14 may be composed of only one of these various convex portions, or may be composed of a combination of two or more. For example, a hemispherical convex portion 16 and a truncated cone-shaped convex portion 161 may be included on the peripheral surface of the elastic body layer 14 of one paper feed roll 10.
 弾性体層14の周面に設けられる複数の凸部は、図1に示す配列形態以外の配列形態で配列していてもよい。図3には、複数の凸部の他の配列形態を示している。 The plurality of convex portions provided on the peripheral surface of the elastic layer 14 may be arranged in an arrangement form other than the arrangement form shown in FIG. FIG. 3 shows another arrangement form of the plurality of convex portions.
 図3(a)の紙送りロール20では、弾性体層14の周面において、複数の凸部16が千鳥状に配列されている。具体的には、一列目の凸部16と凸部16の間に二列目の凸部16が配置され、二列目の凸部16と凸部16の間に三列目の凸部16が配置され、三列目の凸部16と凸部16の間に四列目の凸部16が配置されており、凸部16が互い違いに配列されている。図3(a)の紙送りロール20では、弾性体層14の周面において、複数の凸部16が特に均一に配置されている。このため、用紙の搬送時における用紙への接触が特に均一となる。 3A, a plurality of convex portions 16 are arranged in a staggered pattern on the peripheral surface of the elastic layer 14. Specifically, the second row of convex portions 16 is disposed between the first row of convex portions 16 and the convex portions 16, and the third row of convex portions 16 is disposed between the second row of convex portions 16 and the convex portions 16. Are arranged, and the convex portions 16 in the fourth row are arranged between the convex portions 16 in the third row, and the convex portions 16 are arranged alternately. In the paper feed roll 20 in FIG. 3A, the plurality of convex portions 16 are particularly uniformly arranged on the peripheral surface of the elastic body layer 14. For this reason, the contact with the paper during the conveyance of the paper is particularly uniform.
 図3(b)の紙送りロール30では、弾性体層14の周面において、軸方向に対し45°未満の所定の角度の方向(軸方向に近い斜め方向)に沿って凸部16が配列されている(矢印の方向)。図3(b)の紙送りロール30では、所定の角度の方向の凸部16の列が複数列並んだ構成が示されている。図3(b)の紙送りロール30では、軸方向に対し45°未満の所定の角度の方向(軸方向に近い斜め方向)に、凸部16の列と列の間の、凹部の溝が形成されているので、用紙の搬送時に発生した紙粉がロール表面の凸部16から凹部の溝に移動しやすく、用紙への接触部分に紙粉が滞留・固着しにくく、これによる摩擦係数の低下が抑えられやすい。 In the paper feed roll 30 of FIG. 3B, the convex portions 16 are arranged on the peripheral surface of the elastic layer 14 along a direction at a predetermined angle of less than 45 ° with respect to the axial direction (an oblique direction close to the axial direction). (In the direction of the arrow). In the paper feed roll 30 in FIG. 3B, a configuration in which a plurality of rows of convex portions 16 in a direction of a predetermined angle are arranged is shown. In the paper feed roll 30 in FIG. 3B, the grooves of the concave portions between the rows of the convex portions 16 are formed in a direction at a predetermined angle of less than 45 ° with respect to the axial direction (an oblique direction close to the axial direction). Since it is formed, the paper dust generated during the conveyance of the paper is easy to move from the convex portion 16 of the roll surface to the groove of the concave portion, and the paper dust is less likely to stay and adhere to the contact portion of the paper, and the friction coefficient due to this The decline is easy to suppress.
 図3(c)の紙送りロール40では、弾性体層14の周面において、軸方向に対し45°超の所定の角度の方向(周方向に近い斜め方向)に沿って凸部16が配列されている。図3(c)の紙送りロール40では、弾性体層14の周面において、所定の角度の方向に周回した凸部16の列が複数列並んだ構成が示されている(らせん状ではない)。図3(c)の紙送りロール40では、軸方向に対し45°超の所定の角度の方向(周方向に近い斜め方向)に、凸部16の列と列の間の、凹部の溝が形成されているので、図1の周方向に連続した凹部の溝のように、凸部16から凹部の溝に移動した紙粉は、ロールの回転に伴い、溝に滞留することなく溝からロール外に排出されやすくなっている。すなわち、この溝が用紙の搬送時に発生した紙粉の排出経路となってロール外に紙粉を排出しやすくなるため、紙粉の蓄積による摩擦係数の低下が抑えられやすくなっている。 In the paper feed roll 40 of FIG. 3C, the convex portions 16 are arranged on the peripheral surface of the elastic layer 14 along a direction at a predetermined angle of more than 45 ° with respect to the axial direction (an oblique direction close to the circumferential direction). Has been. In the paper feed roll 40 of FIG. 3C, a configuration is shown in which a plurality of rows of convex portions 16 that circulate in a predetermined angle direction are arranged on the circumferential surface of the elastic layer 14 (not spiral). ). In the paper feed roll 40 of FIG. 3C, the groove of the concave portion between the rows of the convex portions 16 is formed in a direction at a predetermined angle of more than 45 ° with respect to the axial direction (an oblique direction close to the circumferential direction). 1 is formed, the paper powder moved from the convex portion 16 to the concave groove is rolled from the groove without staying in the groove as the roll rotates, like the concave groove continuous in the circumferential direction of FIG. It is easy to be discharged outside. In other words, the grooves serve as a discharge path for paper dust generated when the paper is transported, and the paper powder is easily discharged out of the roll. Therefore, it is easy to suppress a decrease in the coefficient of friction due to the accumulation of paper powder.
 図3(d)の紙送りロール50では、弾性体層14の周面において、軸方向に対し45°超の所定の角度の方向(周方向に近い斜め方向)に沿って配列されている。図3(d)の紙送りロール50では、弾性体層14の周面において、所定の角度の方向にらせん状に凸部16が配列された構成が示されている。図3(d)の紙送りロール50では、紙面の向こう側では、点線で示すように凸部16が配列されている。図3(c)の紙送りロール40と同様、凸部16から凹部の溝に移動した紙粉は、ロールの回転に伴い、溝に滞留することなく溝からロール外に排出されやすくなっている。 In the paper feed roll 50 of FIG. 3 (d), the circumferential surface of the elastic layer 14 is arranged along a direction with a predetermined angle of more than 45 ° with respect to the axial direction (an oblique direction close to the circumferential direction). In the paper feed roll 50 of FIG. 3D, a configuration in which the convex portions 16 are arranged in a spiral shape in the direction of a predetermined angle on the peripheral surface of the elastic body layer 14 is shown. In the paper feed roll 50 shown in FIG. 3D, the convex portions 16 are arranged on the other side of the paper surface as shown by the dotted line. Similar to the paper feed roll 40 in FIG. 3C, the paper powder moved from the convex portion 16 to the concave groove is easily discharged from the groove to the outside without staying in the groove as the roll rotates. .
 次に、本発明に係る紙送りロールの材料構成について説明する。 Next, the material configuration of the paper feed roll according to the present invention will be described.
 軸体12としては、金属製の中実体からなる芯金や、内部を中空にくり抜いた金属製の円筒体などが用いられる。そして、その材料としては、ステンレス、アルミニウム、鉄にメッキを施したものなどが挙げられる。なお、必要に応じて、軸体12上に接着剤、プライマー等を塗布してもよく、また上記接着剤、プライマー等は必要に応じて導電化してもよい。 As the shaft body 12, a metal core made of a metal solid body, a metal cylinder body hollowed out inside, or the like is used. Examples of the material include stainless steel, aluminum, and iron plated. If necessary, an adhesive, a primer, or the like may be applied on the shaft body 12, and the adhesive, primer, or the like may be made conductive as necessary.
 弾性体層14は、ゴムの架橋物などの弾性材料によって形成される。ゴム状の弾性材料であればその材料は特に限定されるものではない。例えば、ウレタンゴム、ヒドリンゴム、シリコーンゴムなどの公知のゴム材料を用いることができる。 The elastic body layer 14 is formed of an elastic material such as a cross-linked rubber. The material is not particularly limited as long as it is a rubber-like elastic material. For example, known rubber materials such as urethane rubber, hydrin rubber, and silicone rubber can be used.
 弾性体層14は、導電性あるいは半導電性を有するものであることが好ましい。具体的には、弾性体層14の体積抵抗率は、10~1010Ω・cm、10~10Ω・cm、10~10Ω・cmの範囲であることが好ましい。弾性体層14が導電性あるいは半導電性を有するものであると、弾性体層14の表面残留電荷を低く抑えて紙粉の付着を抑えやすい。 The elastic layer 14 is preferably conductive or semiconductive. Specifically, the volume resistivity of the elastic layer 14 is preferably in the range of 10 2 to 10 10 Ω · cm, 10 3 to 10 9 Ω · cm, and 10 4 to 10 8 Ω · cm. If the elastic layer 14 has conductivity or semiconductivity, it is easy to suppress adhesion of paper powder by suppressing the surface residual charge of the elastic layer 14 to a low level.
 弾性体層14は、低電気抵抗化の観点から、導電剤を含んでいてもよい。導電剤としては、電子導電剤、イオン導電剤が挙げられる。電子導電剤としては、カーボンブラック、グラファイト、c-TiO、c-ZnO、c-SnO(c-は、導電性を意味する。)などが挙げられる。イオン導電剤としては、4級アンモニウム塩、ホウ酸塩、界面活性剤などが挙げられる。 The elastic body layer 14 may contain a conductive agent from the viewpoint of reducing electric resistance. Examples of the conductive agent include an electronic conductive agent and an ionic conductive agent. Examples of the electron conductive agent include carbon black, graphite, c-TiO 2 , c-ZnO, c-SnO 2 (c- means conductivity). Examples of the ionic conductive agent include quaternary ammonium salts, borates, and surfactants.
 弾性体層14は、必要に応じて、各種添加剤を適宜添加しても良い。添加剤としては、滑剤、加硫促進剤、老化防止剤、光安定剤、粘度調整剤、加工助剤、難燃剤、可塑剤、充填剤、分散剤、消泡剤、顔料、離型剤などを挙げることができる。 The elastic layer 14 may be appropriately added with various additives as necessary. Additives include lubricants, vulcanization accelerators, anti-aging agents, light stabilizers, viscosity modifiers, processing aids, flame retardants, plasticizers, fillers, dispersants, antifoaming agents, pigments, mold release agents, etc. Can be mentioned.
 弾性体層14の厚みは、特に限定されるものではなく、0.1~10mmの範囲内などで適宜設定すればよい。 The thickness of the elastic layer 14 is not particularly limited, and may be set as appropriate within a range of 0.1 to 10 mm.
 弾性体層14は、ゴム組成物を用い、成形金型による成形などによって形成することができる。例えば、軸体12をロール成形金型の中空部に同軸的に設置し、未架橋のゴム組成物を注入して、加熱・硬化(架橋)させた後、脱型するなどにより、軸体12の外周に弾性体層14を形成することができる。成形金型は、その内周面に凸部16に対応する形状の凹部が形成されたものを用いることができる。弾性体層14の凸部16は、例えば、成形金型による型転写によって形成することができる。 The elastic body layer 14 can be formed by molding with a molding die using a rubber composition. For example, the shaft body 12 is coaxially installed in the hollow portion of the roll mold, injected with an uncrosslinked rubber composition, heated and cured (crosslinked), and then removed from the mold. The elastic body layer 14 can be formed on the outer periphery of the substrate. As the molding die, it is possible to use a mold in which a concave portion having a shape corresponding to the convex portion 16 is formed on the inner peripheral surface thereof. The convex portion 16 of the elastic layer 14 can be formed, for example, by mold transfer using a molding die.
 成形金型の内周面の凹部は、放電加工、エッチング、ショットブラスト、研磨、共析めっき、これらの組み合わせなどの各種凹部形成方法によって形成することができる。共析めっきでは、均一な樹脂粒子をめっき液中に含ませ、めっき金属とともに樹脂粒子を成形金型の内周面に析出させ、めっき表面に現れる樹脂粒子を除去することにより、成形金型の内周面に凹部を形成することができる。 The recesses on the inner peripheral surface of the molding die can be formed by various recess forming methods such as electric discharge machining, etching, shot blasting, polishing, eutectoid plating, and combinations thereof. In eutectoid plating, uniform resin particles are included in the plating solution, the resin particles are deposited on the inner peripheral surface of the molding die together with the plating metal, and the resin particles appearing on the plating surface are removed. A recess can be formed on the inner peripheral surface.
 以上、本発明の実施形態について説明したが、本発明は上記実施形態に何ら限定されるものではなく、本発明の趣旨を逸脱しない範囲内で種々の改変が可能である。 As mentioned above, although embodiment of this invention was described, this invention is not limited to the said embodiment at all, A various change is possible within the range which does not deviate from the meaning of this invention.
 例えば上記実施形態では、紙送りロール10は、軸体12と、軸体12の外周に形成された弾性体層14と、を備えた構成であり、最外層が弾性体層14となっているが、弾性体層14の外側に表層が設けられていてもよい。この場合、表層が最外層となり、弾性体層14は表層の内側に配置される。凸部16は、弾性体層14の周面に形成されており、表層は複数の凸部16による表面凹凸が確保される厚みで形成されていればよい。また、表層の形成に代えて、表面改質処理が施されてもよい。 For example, in the above-described embodiment, the paper feed roll 10 is configured to include the shaft body 12 and the elastic body layer 14 formed on the outer periphery of the shaft body 12, and the outermost layer is the elastic body layer 14. However, a surface layer may be provided outside the elastic body layer 14. In this case, the surface layer is the outermost layer, and the elastic body layer 14 is disposed inside the surface layer. The convex portion 16 is formed on the peripheral surface of the elastic layer 14, and the surface layer only needs to be formed with a thickness that ensures surface irregularities due to the plurality of convex portions 16. Moreover, it may replace with formation of a surface layer and a surface modification process may be performed.
 以下、実施例および比較例を用いて本発明を詳細に説明する。 Hereinafter, the present invention will be described in detail using examples and comparative examples.
(実施例1~17、比較例1~4)
 内周面に所定の複数の凹部を有する筒状成形金型を用い、芯材(φ6、SUS304製)の外周にウレタンゴム組成物の弾性体層(厚み3mm)を形成した。これにより、弾性体層の周面に所定の複数の凸部を有する紙送りロールを得た。凸形状、凸配列、凸高さは、表2~4に示す。凸形状と図番の対応関係および凸配列と図番の対応関係は以下の表1に示す。不定形の凸形状は、内周面に放電加工を施した筒状成形金型を用いて形成した。また、波状の凸形状は、内周面を研磨した筒状成形金型を用いて形成した。したがって、不定形の凸形状の配列は任意であり、波状の凸形状の配列も任意である。
(Examples 1 to 17, Comparative Examples 1 to 4)
An elastic body layer (thickness 3 mm) of a urethane rubber composition was formed on the outer periphery of a core material (φ6, made of SUS304) using a cylindrical mold having a plurality of predetermined recesses on the inner peripheral surface. Thereby, the paper feed roll which has a predetermined some convex part on the surrounding surface of the elastic body layer was obtained. The convex shape, convex arrangement, and convex height are shown in Tables 2 to 4. Table 1 below shows the correspondence between the convex shape and the figure number and the correspondence between the convex array and the figure number. The irregular convex shape was formed by using a cylindrical molding die whose inner peripheral surface was subjected to electric discharge machining. The wavy convex shape was formed using a cylindrical molding die whose inner peripheral surface was polished. Therefore, the irregular convex array is arbitrary, and the wavy convex array is also arbitrary.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 図4に示すように、得られた紙送りロール1の周面にガラス板(50mm×20mm×2mm)を表2~4に記載の荷重で押し当て、紙送りロール1とガラス板2の接触部を顕微鏡(キーエンス社製「レーザーマイクロスコープVK9500」)で観察した。観察範囲を500μm×300μmとし、その面積内における実接触部の面積割合を算出した。また、実接触部全体のうち凸部1つ当たりの接触面積の割合も算出した。図5は、実施例1の紙送りロールの周面にガラス板を押し当てたときのニップ部の観察写真である。色の濃い部分が実接触部であり、色の薄い部分が非接触部である。 As shown in FIG. 4, a glass plate (50 mm × 20 mm × 2 mm) is pressed against the peripheral surface of the obtained paper feed roll 1 with the load shown in Tables 2 to 4, and the contact between the paper feed roll 1 and the glass plate 2 The portion was observed with a microscope (“Laser Microscope VK9500” manufactured by Keyence Corporation). The observation range was 500 μm × 300 μm, and the area ratio of the actual contact portion within the area was calculated. Moreover, the ratio of the contact area per convex part among the whole real contact part was also calculated. FIG. 5 is an observation photograph of the nip portion when a glass plate is pressed against the peripheral surface of the paper feed roll of Example 1. The dark part is the actual contact part, and the light part is the non-contact part.
(耐久性の評価)
 紙送りロールをFRR方式の給紙システムを持った市販の複写機に組み込み、紙送り性の評価を行った。用紙には市販のPPC用紙を用い、30万枚(300K枚)通紙を行い、紙粉による紙詰まりの発生回数を測定した。紙詰まりの発生回数が1回以下のものを「◎」、紙詰まりの発生回数が2回以上5回以下のものを「○」、紙詰まりの発生回数が6回以上10回以下のものを「×」、紙詰まりの発生回数が11回のものを「××」とした。また、紙詰まりが11回発生した場合には、耐久性の評価を中止した。
(Durability evaluation)
The paper feed roll was incorporated into a commercially available copying machine having an FRR type paper feed system, and the paper feed performance was evaluated. Commercially available PPC paper was used as the paper, and 300,000 (300K) papers were passed through to measure the number of occurrences of paper jams due to paper dust. "◎" if the number of occurrences of paper jam is 1 or less, "○" if the number of occurrences of paper jam is 2 or more and 5 or less, and if the number of occurrences of paper jam is 6 or more and 10 or less “XX” was defined as “XX” when the number of occurrences of paper jams was 11 times. In addition, when the paper jam occurred 11 times, the durability evaluation was stopped.
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000004
 実施例および比較例によれば、紙送りロールの周面に軸方向の長さ1cm当たり0.5~2.3Nの荷重でガラス板を押し当てたときのガラス面に接触している部分全体の接触面積が、ガラス面とのニップ面積の1.0~15%であることで、長期にわたって用紙の搬送不良が抑えられることがわかる。比較例1は、実接触部の面積割合が0.8%となるように凸形状の調整をしたものの、軸方向の長さ1cm当たり0.5~2.3Nの荷重でガラス板を押し当てたときに凸部がつぶれて1.0%を切る範囲に調整することができなかった。比較例2~4は、実接触部の面積割合が15%を超える範囲であるため、紙詰まりが多く用紙の搬送不良が抑えられない。 According to the examples and comparative examples, the entire portion in contact with the glass surface when the glass plate is pressed against the peripheral surface of the paper feed roll with a load of 0.5 to 2.3 N per 1 cm in the axial length It can be seen that when the contact area is 1.0 to 15% of the nip area with the glass surface, the conveyance failure of the paper can be suppressed over a long period of time. In Comparative Example 1, the convex shape was adjusted so that the area ratio of the actual contact portion was 0.8%, but the glass plate was pressed with a load of 0.5 to 2.3 N per 1 cm in the axial length. In this case, the convex portion was crushed and it was not possible to adjust to a range of less than 1.0%. In Comparative Examples 2 to 4, since the area ratio of the actual contact portion is in a range exceeding 15%, there are many paper jams, and it is not possible to suppress paper conveyance failure.
 以上、本発明の実施例について説明したが、本発明は上記実施例に何ら限定されるものではなく、本発明の趣旨を逸脱しない範囲内で種々の改変が可能である。 The embodiments of the present invention have been described above. However, the present invention is not limited to the above-described embodiments, and various modifications can be made without departing from the spirit of the present invention.

Claims (5)

  1.  軸体と、前記軸体の外周に形成された弾性体層と、を備えた電子写真機器の紙送りロールであって、
     前記弾性体層の周面には、表面凹凸を形成する複数の凸部が設けられており、
     前記紙送りロールの周面に軸方向の長さ1cm当たり0.5~2.3Nの荷重でガラス板を押し当てたときのガラス面に接触している部分全体の接触面積が、前記ガラス面とのニップ面積の1.0~15%であることを特徴とする紙送りロール。
    A paper feed roll of an electrophotographic apparatus comprising a shaft body and an elastic layer formed on the outer periphery of the shaft body,
    The circumferential surface of the elastic layer is provided with a plurality of convex portions that form surface irregularities,
    The contact area of the entire portion in contact with the glass surface when the glass plate is pressed against the peripheral surface of the paper feed roll with a load of 0.5 to 2.3 N per 1 cm length in the axial direction is the glass surface. The paper feed roll is 1.0 to 15% of the nip area.
  2.  前記ガラス面に接触している部分全体のうち凸部1つ当たりの接触面積の割合が、0.02~10%であることを特徴とする請求項1に記載の紙送りロール。 2. The paper feed roll according to claim 1, wherein the ratio of the contact area per convex portion of the entire portion in contact with the glass surface is 0.02 to 10%.
  3.  前記複数の凸部は、前記弾性体層の周面において規則的に配列していることを特徴とする請求項1または2に記載の紙送りロール。 The paper feeding roll according to claim 1 or 2, wherein the plurality of convex portions are regularly arranged on a peripheral surface of the elastic layer.
  4.  前記複数の凸部は、高さの異なる2種類の凸部からなることを特徴とする請求項1から3のいずれか1項に記載の紙送りロール。 The paper feeding roll according to any one of claims 1 to 3, wherein the plurality of convex portions includes two types of convex portions having different heights.
  5.  前記高さの異なる2種類の凸部のうち低い凸部の高さは、高い凸部の高さの70~80%であることを特徴とする請求項4に記載の紙送りロール。
     
    The paper feed roll according to claim 4, wherein the height of the low convex portion of the two types of convex portions having different heights is 70 to 80% of the height of the high convex portion.
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