WO2019203710A1 - Solar panel support structure, solar cell park & method - Google Patents

Solar panel support structure, solar cell park & method Download PDF

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Publication number
WO2019203710A1
WO2019203710A1 PCT/SE2019/050288 SE2019050288W WO2019203710A1 WO 2019203710 A1 WO2019203710 A1 WO 2019203710A1 SE 2019050288 W SE2019050288 W SE 2019050288W WO 2019203710 A1 WO2019203710 A1 WO 2019203710A1
Authority
WO
WIPO (PCT)
Prior art keywords
cable
fastening element
solar panel
hook
support structure
Prior art date
Application number
PCT/SE2019/050288
Other languages
French (fr)
Inventor
Håkan Nilsson
Original Assignee
Blue Systems Ab
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Blue Systems Ab filed Critical Blue Systems Ab
Publication of WO2019203710A1 publication Critical patent/WO2019203710A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/50Arrangement of stationary mountings or supports for solar heat collector modules comprising elongate non-rigid elements, e.g. straps, wires or ropes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S25/63Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing modules or their peripheral frames to supporting elements
    • F24S25/632Side connectors; Base connectors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S25/63Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing modules or their peripheral frames to supporting elements
    • F24S25/634Clamps; Clips
    • F24S25/636Clamps; Clips clamping by screw-threaded elements
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00Supporting structures for PV modules
    • H02S20/10Supporting structures directly fixed to the ground
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • H02S40/30Electrical components
    • H02S40/36Electrical components characterised by special electrical interconnection means between two or more PV modules, e.g. electrical module-to-module connection
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B5/00Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them
    • F16B5/06Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of clamps or clips
    • F16B5/0607Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of clamps or clips joining sheets or plates to each other
    • F16B2005/0678Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of clamps or clips joining sheets or plates to each other in abutting relationship
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B5/00Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them
    • F16B5/06Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of clamps or clips
    • F16B5/0685Joining sheets or plates to strips or bars
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S2025/6003Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules by clamping
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/47Mountings or tracking
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Definitions

  • the present invention concerns a solar panel support structure that comprises a plurality of posts arranged at a distance from each other, at least one cable that is tensioned between said posts and a fastening element.
  • the present invention also concerns a method for constructing such a solar panel support structure and/or mounting at least one solar panel on said solar panel support structure.
  • the present invention further concerns a solar cell park that comprises at least such a solar panel support structure and at least one solar cell.
  • a solar panel is a collection of solar cells that are interconnected in order to achieve a higher voltage or current.
  • the most common configuration for such interconnections is a framework.
  • a solar cell park often comprises a plurality of support structures that are usually made out of a metal frame, such as an aluminium frame, on which a plurality of solar panels are mounted.
  • Solar panel support structures that are made of a plurality of cables that are tensioned between support elements on which a plurality of solar panels are mounted are however also known.
  • the published PCT-application no. WO 2012/045129 discloses a solar panel support structure that is made of a cable that is tensioned between a plurality of posts.
  • a cable In order to construct such a solar panel support structure, a cable must be tensioned between the posts and fastened to the posts. Each solar panel must thereafter be mounted on the cable.
  • the fastening elements that are used to mount each solar panel on the cable consists of two parts. A first part is fastened to the back side of a solar panel with adhesive for example. The cable is placed between this first part and a corresponding second part that is connected to the first part, whereby the cable is gripped therebetween.
  • An object of the present invention is to provide an improved solar panel support structure that comprises a plurality of posts arranged at a distance from each other, at least one cable (i.e. a cable or a a plurality of cables) that is/are tensioned between said posts and a fastening element, and an improved method for constructing such a solar panel support structure and/or mounting at least one solar panel on such a solar panel support structure.
  • a cable i.e. a cable or a a plurality of cables
  • a solar panel support structure that includes a fastening element that comprises a hook that is arranged to extend around part of a cable’s periphery, and attachment means, such as a screw or bolt.
  • the fastening element is arranged so that it has the following two functions:
  • Such a solar panel support structure is simple and fast to construct and deconstruct, and to mount solar panels on, which leads to savings in both time and costs. Furthermore, because the fastening element can be used for two different purposed, relatively few different components are needed to build a solar panel support structure.
  • the fastening element is arranged to fasten a cable to a gripping element that is integrated into the post, or to a gripping element that is arranged to be fastened to the post.
  • the gripping element is arranged to extend around part of a cable’s periphery whereby the fastening element’s hook and the gripping element together extend around the whole of the cable’s periphery when a cable is fastened between the hook and the gripping element.
  • the hook is arranged to extend around at least 30%, at least 40%, less than 50%, 50%, over 50%, at least 60%, at least 70%, at least 75% or at least 80% of the cable’s periphery and/or the gripping element is arranged to extend around at least 30%, at least 40%, less than 50%, 50%, over 50%, at least 60%, at least 70%, at least 75% or at least 80%of the cable’s periphery.
  • the hook and the gripping element be formed so that they together completely surround the cable when they are mounted on the cable.
  • the fastening element comprises a hook opening that is large enough to receive the cable in the hook, whereby the fastening element is arranged to be mountable on the cable directly in its mounting position. This means that the fastening element does not need to be threaded onto the cable at one end of the cable but can be mounted directly in the position it will be fastened to the cable.
  • the fastening element is arranged to clamp a plurality of solar panels between the cable and a support surface of a clamping component that is fastened to the fastening element using the attachment means.
  • An edge of two or four solar panels can be arranged to bear against the cable when the solar panel support structure is in use.
  • At least one edge of at least one solar panel is for example arranged to bear against said support surface and be clamped between the cable and the support surface when at least one solar panel is mounted on said solar panel support structure.
  • the word’’clamped is intended to mean that at least one edge of at least one solar panel is pressed and fixedly held between the cable and the support surface.
  • the cable and the support surface namely constitute parts of a clamping device, which parts are brought together to compress and thereby press and hold at least one edge of at least one solar panel therebetween.
  • the distance between the cable and the support surface is adjustable since one can select different lengths of the attachment means and how much it shall be turned or pressed in order to achieve a suitable clamping function.
  • the solar panel support structure according to the present invention one does consequently not need to take account of a solar panel’s size and/or thickness on mounting the solar panels on a solar panel support structure.
  • the same fastening element can namely be used to mount a plurality of solar panels of different sizes and/or thicknesses.
  • One edge of a solar panel must only be clamped between the cable and a support surface of a clamping component that is fastened to the fastening element using the fastening element’s attachment means so that the solar panel is mounted on the cable via the fastening element.
  • the fastening element comprises a plurality of hooks, such as two, three, four or more hooks, that is arranged to extend around part of a cable’s periphery in the same direction or in different directions.
  • the hooks do not necessarily have to be the same size, i.e. a fastening element can contain a plurality of hooks of different size that is arranged to receive a plurality of cables of different sizes.
  • the fastening element comprises two hooks that are arranged to extend around part of a cable’s periphery either in the same direction or in opposite directions so that the hooks’ hook openings are located either om the same side or on opposite sides of the cable when the fastening element is used to fasten a cable to a post.
  • the solar panel support structure comprises an electrically insulating material in at least one of the following locations: between the cable and the hook, between the cable and the gripping element, around the whole of the cable’s periphery, and/or on the support surface.
  • the electrically insulating material can namely be used in all places where different metals come into contact and can for example be a layer or a sleeve that comprises plastic or rubber. This prevents bimetallic corrosion that can occur if a galvanic cell is created when metals with different corrosion potentials are in contact and are subjected to an electrolyte, for example when a solar panel’s aluminium frame comes into contact with a galvanized steel wire.
  • the different components of the solar panel support structure can comprise or consist of any metal or metals, but can also contain non-metallic material.
  • the solar panel support structure comprises at least two cables that are tensioned between a plurality of posts arranged at a distance from each other and arranged to extend substantially in parallel.
  • the attachment means of the fastening element is arranged to extend substantially at a right angle with respect to the at least two cables.
  • the present invention also concerns a solar cell park that comprises a solar panel support structure according to any embodiment of the invention and at least one solar panel mounted on said solar panel support structure.
  • the present invention also concerns a method for constructing a solar panel support structure according to the present invention, which solar panel support structure comprises a plurality of posts arranged at a distance from each other and at least one cable that is tensioned between the posts, and/or for mounting at least one solar panel on the solar panel support structure.
  • the method comprises at least one of the following method steps which are carried out with a fastening element that comprises a hook that is arranged to extend around part of a cable’s periphery and attachment means:
  • a cable is fastened to one of the posts in a way that prevents the cable from moving relative to the post, by fastening the cable between the hook and the post by fastening the fastening means to the post using the attachment means, and/or b) at least one solar panel is clamped between the cable and a support surface of a clamping component that is fastened to the fastening element using the attachment means,
  • At least one cable is fastened to one of the posts when the cable is in a tensioned condition.
  • the cable can have a bias of at least 5 kN, at least 10 kN, at least 20 kN, at least 30 kN or more when the solar panel support structure is in use, depending on the amount and the weight of solar panels that are to be mounted thereon and on the wind and weather conditions where it will be mounted.
  • a bias can for example be achieved by using an anchor that is arranged to at least partly be located in the ground/underlying surface.
  • An anchor can be placed at the cable’s start and end and the cable can be fastened to the anchor and be tensioned to the right tensioning force.
  • the cable can be tensioned or non-tensioned when at least one solar panel is mounted on the solar panel support structure.
  • the word’’’cable” as used in this document can be a lead, a wire or a line, or a plurality or mixture of any suitable material(s), such as a steel- or plastic line, such as a Dyneema- line.
  • the cable can have any cross-section geometry, not necessarily circular.
  • the cable’s diameter or maximum cross-section dimension can for example be 10-16 mm.
  • the fastening element fastenes a cable to a gripping element that is integrated in the post or arranged to be fastened to the post, which gripping element is arranged to extend around a part of a cable’s periphery, whereby the fastening element’s hook and the gripping element together extend around the whole of the cable’s periphery when a cable is fastened between the hook and the gripping element using the attachment means.
  • the fastening element comprises a hook opening that is sufficiently large to receive the cable in the hook, whereby the fastening element is mountable on the cable directly in its mounting position.
  • a plurality of solar panels are clamped between said cable and a support surface of a clamping component that is fastened to the fastening element using the attachment means.
  • an electrically insulating material is applied in at least one of the following locations: between the cable and the hook, between the cable and the gripping element, around the whole of the cable’s periphery and/or on said support surface.
  • Figure 1 shows a solar panel support structure according to an embodiment of the present invention obliquely from behind
  • Figure 2 shows three solar panels mounted on a solar panel support structure
  • Figure 3 shows a fastening element of a solar panel support structure according to an embodiment of the present invention
  • Figure 4 shows a fastening element that is used to fasten a cable that is fastened to a post of a solar panel support structure according to an embodiment of the present invention obliquely from behind
  • Figure 5 & 6 show a fastening element that is used as a clamping device of a solar panel support structure according to an embodiment of the present invention from the front and from behind
  • Figure 7 shows a solar panel support structure that comprises a layer of electrically insulating material
  • Figure 8 shows a fastening element that is used for fastening a cable to a post of a solar panel support structure according to an embodiment of the present invention
  • Figure 9 shows a method according to an embodiment of the present invention.
  • FIG 1 shows a schematic perspective view of a part of a solar panel support structure 10 according to an embodiment of the invention seen obliquely from behind.
  • the solar panel support structure 10 comprises a plurality of posts arranged at a distance from each other 12, two parallel horizontal tensioned cables 14, such as steel- or plastic lines such as Dyneema-lines, and a plurality of solar panels 16 are mounted on the two tensioned the cables 14 via a plurality of fastening elements (not shown in Figure 1 ).
  • the solar panel support structure 10 also comprises also an anchor 18 that has been buried under ground level 20 in order to tension the cables 14 that are arranged on a plurality of posts arranged at a distance from each other 12 intended to be anchored substantially vertically in the ground or other underlying surface with or without some sort of post anchoring means.
  • the cables 14 are fastened to the posts 12 and to the anchor 18 and are tensioned to the right tensioning force preferably, but not necessarily, before the solar panels 16 are mounted thereon.
  • the anchor 18 at least one surface that is intended to at least partlu be covered with material so that the weight of this material that acts on said at least one surface gives the anchor 18 the capacity to tension the cables 14. Any anchor or any other solution can however be used to tension the cables 14.
  • the posts 12 that support the cables 14 can be arranged 2-10 m from each other or preferably 3-5 meter from each other, or most preferably 4 m from each other.
  • the cables 14 are tensioned to the posts 12 with a certain friction so that the cables 14 are not just lying against the posts 12.
  • Figure 2 shows a schematic perspective view of an end of a solar panel support structure 10 that comprises only one a cable 14 according to an embodiment of the invention, shown from the front.
  • FIG 3 shows a fastening element 22 according to an embodiment of the invention.
  • the fastening element comprises two hooks 25 that are arranged to extend around a part of a cable’s periphery when the fastening element is 22 is in use.
  • the fastening element 22 also comprises attachment means, such as a screw (not shown in Figure 3), that is received in the opening 26. In the illustrated embodiment, the opening 26 is goes through a surface 24.
  • the fastening element 22 can be used to fasten a cable 14 to a post 12.
  • the post 12 can be manufactured so that it includes a gripping element 28 or a gripping element 28 can be fastened to the post 12.
  • the gripping element 28 is arranged to extend around part of a cable’s periphery whereby the fastening element’s hooks 25 and the gripping element 28 together extend around the whole of the cable’s periphery when a cable 14 is fastened between the fastening element’s hooks 25 and gripping element 28.
  • Each hook 25 and the gripping element 28 is arranged to extend around part of the cable’s periphery.
  • the screw 30 has been tightened, the whole of the cable’s periphery lies adjacent to a surface of the fastening element 22 or the gripping element 28.
  • the two hooks 25 are arranged to extend around part of a cable’s periphery in opposite directions so that the hook’s hook openings 27 are located on opposite sides of the cable 14 when the fastening element is used to fasten a cable 14 to a post 12.
  • the fastening element 22 comprises a hook opening 27 that is sufficiently large to receive the cable that is to be fastened in the hooks 25, whereby the fastening element 22 can be mounted on the cable 14 directly in its mounting position.
  • Figure 4 shows a (transparent) fastening element 22 that has been used to fasten a cable 14 to a gripping element 28 by fastening the fastening element 22 to the gripping element 28 using said screw 30.
  • the fastening element 22 prevents the cable 14 from moving relative to the gripping element 28 by fastening it between its hooks 25 and the gripping element 28.
  • the fastening element 22 can also be used for clamping at least one solar panel 16 between cable 14 and a support surface 32 of a clamping component 34 that is fastened to the fastening element 22 using the screw 30 so that a solar panel 16 can be mounted on the cable 14 via said fastening element 22.
  • the clamping component 34 has an opening 26 for receiving the screw 30, see Figure 3. It should be noted that the fastening element according to the present invention can comprise more than one screw 30.
  • Figure 5 is a front view of a fastening element 22 that has been used for clamping two (transparent) solar panels 16 between the cable 14 and the support surface 32 of the clamping component 34 that is fastened to the fastening element 22 using the screw 30.
  • Figure 6 shows the same fastening element 22 from behind.
  • FIG. 7 shows a solar panel support structure that comprises an electrically insulating material 36 for electrically insulating its different components.
  • a layer of electrically insulating material 36 has been applied around the cable 14, on the inside of the fastening element’s hooks 25 and on the inside of the gripping element 28 before the screw 30 is tightened.
  • FIG. 8 shows a fastening element 22 that has been used to fasten a cable 14 to a gripping element 28 bt fastening the fastening element 22 to the gripping element 28 using a screw 30.
  • the fastening element 22 prevents the cable 14 from moving relative to the gripping element 28 by fastening the cable 14 between its hooks 25 and the gripping element 28.
  • the fastening element 22 comprises two hooks 25 which are arranged to extend around a part of a cable’s 14 periphery in the same direction so that the hooks’ hook openings 27 are located on the same side of the cable 14 when the fastening element 22 is used to fasten the cable 14 to a post 12.
  • Figure 9 shows a method for constructing a solar panel support structure according to the present invention, and mounting at least one solar panel thereon according to an embodiment of the invention.
  • the method comprises the following steps (which do not have to be carried out in the following order):

Abstract

Solar panel support structure (10) that comprises a plurality of posts arranged at a distance from each other (12), at least one cable (14) that is tensioned between said posts (12), and a fastening element (22). The fastening element (22) comprises a hook (25) that is arranged to extend around part of a cable's (14) periphery and attachment means (30), such as a screw, a bolt, whereby said fastening element (22) is arranged so that it has the following two fields of use: a) to fasten said cable (14) to one of said posts (12) in a way that prevents said cable (14) from moving relative to said post (12) by fastening said cable (14) between said hook (25) and said post (12) by fastening said fastening element (22) to said post (12) using said attachment means (30), and b) clamping at least one solar panel (16) between said cable (14) and a support surface (32) of a clamping component (34) that is fastened to said fastening element (22) using said attachment means (30) so that the solar panel (16) is mounted on said cable (14) via said fastening element (22).

Description

SOLAR PANEL SUPPORT STRUCTURE, SOLAR CELL PARK & METHOD
TECHNICAL FIELD
The present invention concerns a solar panel support structure that comprises a plurality of posts arranged at a distance from each other, at least one cable that is tensioned between said posts and a fastening element. The present invention also concerns a method for constructing such a solar panel support structure and/or mounting at least one solar panel on said solar panel support structure. The present invention further concerns a solar cell park that comprises at least such a solar panel support structure and at least one solar cell.
BACKGRUND OF THE INVENTION
A solar panel is a collection of solar cells that are interconnected in order to achieve a higher voltage or current. The most common configuration for such interconnections is a framework. A solar cell park often comprises a plurality of support structures that are usually made out of a metal frame, such as an aluminium frame, on which a plurality of solar panels are mounted. Solar panel support structures that are made of a plurality of cables that are tensioned between support elements on which a plurality of solar panels are mounted are however also known.
The published PCT-application no. WO 2012/045129 discloses a solar panel support structure that is made of a cable that is tensioned between a plurality of posts. In order to construct such a solar panel support structure, a cable must be tensioned between the posts and fastened to the posts. Each solar panel must thereafter be mounted on the cable. The fastening elements that are used to mount each solar panel on the cable consists of two parts. A first part is fastened to the back side of a solar panel with adhesive for example. The cable is placed between this first part and a corresponding second part that is connected to the first part, whereby the cable is gripped therebetween.
Constructing such a solar cell park can be a time consuming process.
SUMMARY OF THE INVENTION
An object of the present invention is to provide an improved solar panel support structure that comprises a plurality of posts arranged at a distance from each other, at least one cable (i.e. a cable or a a plurality of cables) that is/are tensioned between said posts and a fastening element, and an improved method for constructing such a solar panel support structure and/or mounting at least one solar panel on such a solar panel support structure.
This object is achieved by a solar panel support structure that includes a fastening element that comprises a hook that is arranged to extend around part of a cable’s periphery, and attachment means, such as a screw or bolt. The fastening element is arranged so that it has the following two functions:
a) to fasten the cable to one of the posts in a way that prevents the cable from moving (horizontally and/or vertically) relative to the post by fastening the cable between the hook and the post by fastening the fastening element to the post using the attachment means, and
b) to clamp at least one solar panel between the cable and a support surface of a clamping component that is fastened to the fastening element using the attachment means so that the solar panel is mounted on the cable via the fastening element.
Such a solar panel support structure is simple and fast to construct and deconstruct, and to mount solar panels on, which leads to savings in both time and costs. Furthermore, because the fastening element can be used for two different purposed, relatively few different components are needed to build a solar panel support structure.
According to an embodiment of the invention the fastening element is arranged to fasten a cable to a gripping element that is integrated into the post, or to a gripping element that is arranged to be fastened to the post. The gripping element is arranged to extend around part of a cable’s periphery whereby the fastening element’s hook and the gripping element together extend around the whole of the cable’s periphery when a cable is fastened between the hook and the gripping element.
According to an embodiment of the invention the hook is arranged to extend around at least 30%, at least 40%, less than 50%, 50%, over 50%, at least 60%, at least 70%, at least 75% or at least 80% of the cable’s periphery and/or the gripping element is arranged to extend around at least 30%, at least 40%, less than 50%, 50%, over 50%, at least 60%, at least 70%, at least 75% or at least 80%of the cable’s periphery. For example, the hook and the gripping element be formed so that they together completely surround the cable when they are mounted on the cable. According to an embodiment of the invention the fastening element comprises a hook opening that is large enough to receive the cable in the hook, whereby the fastening element is arranged to be mountable on the cable directly in its mounting position. This means that the fastening element does not need to be threaded onto the cable at one end of the cable but can be mounted directly in the position it will be fastened to the cable.
According to an embodiment of the invention the fastening element is arranged to clamp a plurality of solar panels between the cable and a support surface of a clamping component that is fastened to the fastening element using the attachment means. An edge of two or four solar panels can be arranged to bear against the cable when the solar panel support structure is in use.
At least one edge of at least one solar panel is for example arranged to bear against said support surface and be clamped between the cable and the support surface when at least one solar panel is mounted on said solar panel support structure.
The word’’clamped” is intended to mean that at least one edge of at least one solar panel is pressed and fixedly held between the cable and the support surface. The cable and the support surface namely constitute parts of a clamping device, which parts are brought together to compress and thereby press and hold at least one edge of at least one solar panel therebetween.
The distance between the cable and the support surface is adjustable since one can select different lengths of the attachment means and how much it shall be turned or pressed in order to achieve a suitable clamping function.
In the solar panel support structure according to the present invention one does consequently not need to take account of a solar panel’s size and/or thickness on mounting the solar panels on a solar panel support structure. The same fastening element can namely be used to mount a plurality of solar panels of different sizes and/or thicknesses. One edge of a solar panel must only be clamped between the cable and a support surface of a clamping component that is fastened to the fastening element using the fastening element’s attachment means so that the solar panel is mounted on the cable via the fastening element. According to an embodiment of the invention the fastening element comprises a plurality of hooks, such as two, three, four or more hooks, that is arranged to extend around part of a cable’s periphery in the same direction or in different directions. The hooks do not necessarily have to be the same size, i.e. a fastening element can contain a plurality of hooks of different size that is arranged to receive a plurality of cables of different sizes.
According to an embodiment of the invention the fastening element comprises two hooks that are arranged to extend around part of a cable’s periphery either in the same direction or in opposite directions so that the hooks’ hook openings are located either om the same side or on opposite sides of the cable when the fastening element is used to fasten a cable to a post.
According to an embodiment of the invention the solar panel support structure comprises an electrically insulating material in at least one of the following locations: between the cable and the hook, between the cable and the gripping element, around the whole of the cable’s periphery, and/or on the support surface. The electrically insulating material can namely be used in all places where different metals come into contact and can for example be a layer or a sleeve that comprises plastic or rubber. This prevents bimetallic corrosion that can occur if a galvanic cell is created when metals with different corrosion potentials are in contact and are subjected to an electrolyte, for example when a solar panel’s aluminium frame comes into contact with a galvanized steel wire.
The different components of the solar panel support structure can comprise or consist of any metal or metals, but can also contain non-metallic material.
According to an embodiment of the invention the solar panel support structure comprises at least two cables that are tensioned between a plurality of posts arranged at a distance from each other and arranged to extend substantially in parallel. According to an embodiment of the invention the attachment means of the fastening element is arranged to extend substantially at a right angle with respect to the at least two cables.
The present invention also concerns a solar cell park that comprises a solar panel support structure according to any embodiment of the invention and at least one solar panel mounted on said solar panel support structure. The present invention also concerns a method for constructing a solar panel support structure according to the present invention, which solar panel support structure comprises a plurality of posts arranged at a distance from each other and at least one cable that is tensioned between the posts, and/or for mounting at least one solar panel on the solar panel support structure. The method comprises at least one of the following method steps which are carried out with a fastening element that comprises a hook that is arranged to extend around part of a cable’s periphery and attachment means:
a) a cable is fastened to one of the posts in a way that prevents the cable from moving relative to the post, by fastening the cable between the hook and the post by fastening the fastening means to the post using the attachment means, and/or b) at least one solar panel is clamped between the cable and a support surface of a clamping component that is fastened to the fastening element using the attachment means,
whereby both method steps are executable with the same fastening element.
According to an embodiment of the invention at least one cable is fastened to one of the posts when the cable is in a tensioned condition. The cable can have a bias of at least 5 kN, at least 10 kN, at least 20 kN, at least 30 kN or more when the solar panel support structure is in use, depending on the amount and the weight of solar panels that are to be mounted thereon and on the wind and weather conditions where it will be mounted. Such a bias can for example be achieved by using an anchor that is arranged to at least partly be located in the ground/underlying surface. An anchor can be placed at the cable’s start and end and the cable can be fastened to the anchor and be tensioned to the right tensioning force. The cable can be tensioned or non-tensioned when at least one solar panel is mounted on the solar panel support structure.
The word’’cable” as used in this document can be a lead, a wire or a line, or a plurality or mixture of any suitable material(s), such as a steel- or plastic line, such as a Dyneema- line. The cable can have any cross-section geometry, not necessarily circular. The cable’s diameter or maximum cross-section dimension can for example be 10-16 mm.
According to an embodiment of the invention the fastening element fastenes a cable to a gripping element that is integrated in the post or arranged to be fastened to the post, which gripping element is arranged to extend around a part of a cable’s periphery, whereby the fastening element’s hook and the gripping element together extend around the whole of the cable’s periphery when a cable is fastened between the hook and the gripping element using the attachment means.
According to an embodiment of the invention the fastening element comprises a hook opening that is sufficiently large to receive the cable in the hook, whereby the fastening element is mountable on the cable directly in its mounting position.
According to an embodiment of the invention a plurality of solar panels are clamped between said cable and a support surface of a clamping component that is fastened to the fastening element using the attachment means.
According to an embodiment of the invention an electrically insulating material is applied in at least one of the following locations: between the cable and the hook, between the cable and the gripping element, around the whole of the cable’s periphery and/or on said support surface.
BRIEF DESCRIPTION OF THE DRAWINGS
In the following, the present invention will be described in more detail with reference to the accompanying schematic drawings, in which:
Figure 1 shows a solar panel support structure according to an embodiment of the present invention obliquely from behind,
Figure 2 shows three solar panels mounted on a solar panel support structure
according to an embodiment of the present invention,
Figure 3 shows a fastening element of a solar panel support structure according to an embodiment of the present invention, Figure 4 shows a fastening element that is used to fasten a cable that is fastened to a post of a solar panel support structure according to an embodiment of the present invention obliquely from behind, Figure 5 & 6 show a fastening element that is used as a clamping device of a solar panel support structure according to an embodiment of the present invention from the front and from behind, Figure 7 shows a solar panel support structure that comprises a layer of electrically insulating material,
Figure 8 shows a fastening element that is used for fastening a cable to a post of a solar panel support structure according to an embodiment of the present invention, and
Figure 9 shows a method according to an embodiment of the present invention.
It should be noted that the drawings have not necessarily been drawn to scale and that the dimensions of certain details may have been exaggerated for the sake of clarity.
It should also be noted that a feature that is described with respect to one embodiment of the invention can be applied to any other embodiment of the invention as long as the description does not explicitly exclude such a possibility.
DETAILED DESCRIPTION OF EMBODIMENTS
Figure 1 shows a schematic perspective view of a part of a solar panel support structure 10 according to an embodiment of the invention seen obliquely from behind. The solar panel support structure 10 comprises a plurality of posts arranged at a distance from each other 12, two parallel horizontal tensioned cables 14, such as steel- or plastic lines such as Dyneema-lines, and a plurality of solar panels 16 are mounted on the two tensioned the cables 14 via a plurality of fastening elements (not shown in Figure 1 ). The solar panel support structure 10 also comprises also an anchor 18 that has been buried under ground level 20 in order to tension the cables 14 that are arranged on a plurality of posts arranged at a distance from each other 12 intended to be anchored substantially vertically in the ground or other underlying surface with or without some sort of post anchoring means. The cables 14 are fastened to the posts 12 and to the anchor 18 and are tensioned to the right tensioning force preferably, but not necessarily, before the solar panels 16 are mounted thereon. In the illustrated embodiment the anchor 18 at least one surface that is intended to at least partlu be covered with material so that the weight of this material that acts on said at least one surface gives the anchor 18 the capacity to tension the cables 14. Any anchor or any other solution can however be used to tension the cables 14.
The posts 12 that support the cables 14 can be arranged 2-10 m from each other or preferably 3-5 meter from each other, or most preferably 4 m from each other. The cables 14 are tensioned to the posts 12 with a certain friction so that the cables 14 are not just lying against the posts 12.
Figure 2 shows a schematic perspective view of an end of a solar panel support structure 10 that comprises only one a cable 14 according to an embodiment of the invention, shown from the front.
Figure 3 shows a fastening element 22 according to an embodiment of the invention. The fastening element comprises two hooks 25 that are arranged to extend around a part of a cable’s periphery when the fastening element is 22 is in use. The fastening element 22 also comprises attachment means, such as a screw (not shown in Figure 3), that is received in the opening 26. In the illustrated embodiment, the opening 26 is goes through a surface 24. The fastening element 22 can be used to fasten a cable 14 to a post 12. The post 12 can be manufactured so that it includes a gripping element 28 or a gripping element 28 can be fastened to the post 12. The gripping element 28 is arranged to extend around part of a cable’s periphery whereby the fastening element’s hooks 25 and the gripping element 28 together extend around the whole of the cable’s periphery when a cable 14 is fastened between the fastening element’s hooks 25 and gripping element 28. Each hook 25 and the gripping element 28 is arranged to extend around part of the cable’s periphery. When the screw 30 has been tightened, the whole of the cable’s periphery lies adjacent to a surface of the fastening element 22 or the gripping element 28. In the illustrated embodiment the two hooks 25 are arranged to extend around part of a cable’s periphery in opposite directions so that the hook’s hook openings 27 are located on opposite sides of the cable 14 when the fastening element is used to fasten a cable 14 to a post 12. The fastening element 22 comprises a hook opening 27 that is sufficiently large to receive the cable that is to be fastened in the hooks 25, whereby the fastening element 22 can be mounted on the cable 14 directly in its mounting position.
Figure 4 shows a (transparent) fastening element 22 that has been used to fasten a cable 14 to a gripping element 28 by fastening the fastening element 22 to the gripping element 28 using said screw 30. When the screw has been tightened, the fastening element 22 prevents the cable 14 from moving relative to the gripping element 28 by fastening it between its hooks 25 and the gripping element 28.
The fastening element 22 can also be used for clamping at least one solar panel 16 between cable 14 and a support surface 32 of a clamping component 34 that is fastened to the fastening element 22 using the screw 30 so that a solar panel 16 can be mounted on the cable 14 via said fastening element 22. The clamping component 34 has an opening 26 for receiving the screw 30, see Figure 3. It should be noted that the fastening element according to the present invention can comprise more than one screw 30.
Figure 5 is a front view of a fastening element 22 that has been used for clamping two (transparent) solar panels 16 between the cable 14 and the support surface 32 of the clamping component 34 that is fastened to the fastening element 22 using the screw 30. Figure 6 shows the same fastening element 22 from behind.
Figure 7 shows a solar panel support structure that comprises an electrically insulating material 36 for electrically insulating its different components. In the illustrated embodiment a layer of electrically insulating material 36 has been applied around the cable 14, on the inside of the fastening element’s hooks 25 and on the inside of the gripping element 28 before the screw 30 is tightened.
Figur 8 shows a fastening element 22 that has been used to fasten a cable 14 to a gripping element 28 bt fastening the fastening element 22 to the gripping element 28 using a screw 30. When the screw has been tightened, the fastening element 22 prevents the cable 14 from moving relative to the gripping element 28 by fastening the cable 14 between its hooks 25 and the gripping element 28. The fastening element 22 comprises two hooks 25 which are arranged to extend around a part of a cable’s 14 periphery in the same direction so that the hooks’ hook openings 27 are located on the same side of the cable 14 when the fastening element 22 is used to fasten the cable 14 to a post 12.
Figure 9 shows a method for constructing a solar panel support structure according to the present invention, and mounting at least one solar panel thereon according to an embodiment of the invention.
The method comprises the following steps (which do not have to be carried out in the following order):
· anchoring the solar panel support structure, for example by burying an anchor 18 in the ground
• setting out the posts 12
• fastening gripping elements 28 to the posts 12 if the posts 12 do not already include integrated gripping elements 28
· laying out and tensioning at least one cable 14 between the posts 12
• fastening the cable 14 to the posts/gripping elements using the fastening element in a way that prevents the cable 14 from moving relative to the posts 12
• mounting at least one solar panel 16 on the cable 12 using fastening element 22 Fastening elements that have the same configuration are used for both a cable fastening function and a clamping function.
It is simple to dismount a solar panel 16 from such a solar panel support structure 10 because only the screw of the fastening element 22 has to be loosened or removed in order for the solar panel 10 to be removed.
Several modifications of the invention are possible within the scope of the accompanying claims.

Claims

1. Solar panel support structure (10) that comprises a plurality of posts arranged at a distance from each other (12), at least one cable (14) that is tensioned between said posts (12), and a fastening element (22), characterized in that said fastening element (22) comprises a hook (25) that is arranged to extend around part of a cable’s (14) periphery and attachment means (30), such as a screw or bolt, whereby said fastening element (22) is arranged so that it has the following two fields of use:
• to fasten said cable (14) to one of said posts (12) in a way that prevents said cable (14) from moving relative to said post (12) by fastening said cable (14) between said hook (25) and said post (12) by fastening said fastening element (22) to said post (12) using said attachment means (30), and
to clamp at least one solar panel (16) between said cable (14) and a support surface (32) of a clamping component (34) that is fastened to said fastening element (22) using said attachment means (30) so that the solar panel (16) is mounted on said cable (14) via said fastening element (22).
2. Solar panel support structure (10) according to claim 1 , characterized in that said fastening element (22) is arranged to fasten a cable (14) to a gripping element (28) that is integrated in said post (12) or arranged to be fastened to said post (12), which gripping element (28) is arranged to extend around part of a cable’s (14) periphery whereby the fastening element’s hook (25) and the gripping element (28) together extend around the whole of the cable’s (14) periphery when a cable (14) is fastened between said hook (25) and said gripping element (28).
3. Solar panel support structure (10) according to claim 1 or 2, characterized in that said hook (25) is arranged to extend around at least 30% of said cable’s (14) periphery and/or said gripping element (28) is arranged to extend around at least 30% of said cable’s (14) periphery.
4. Solar panel support structure (10) according to any of the preceding claims, characterized in that said fastening element (22) comprises a hook opening (27) that is sufficiently large to receive said cable (14) in said hook (25), whereby said fastening element (22) is arranged to be mountable on said cable (14) directly in its mounting position.
5. Solar panel support structure (10) according to any of the preceding claims, characterized in that said fastening element (22) is arranged to clamp a plurality of solar panels (16) between said cable (14) and a support surface (32) of a clamping component (34) that is fastened to said fastening element (22) using said attachment means (30).
6. Solar panel support structure (10) according to any of the preceding claims, characterized in that said fastening element (22) comprises a plurality of hooks (25) that is arranged to extend around part of a cable’s (14) periphery.
7. Solar panel support structure (10) according to claim 6, characterized in that said fastening element (22) comprises two hooks (25) that are arranged to extend around part of a cable’s (14) periphery either in the same direction or in opposite directions so that the hook’s hook openings (27) are located either on the same side or on opposite sides of said cable (14) when said fastening element (22) is used to fasten said cable (14) to said post (12).
8. Solar panel support structure (10) according to any of the preceding claims, characterized in that it comprises an electrically insulating material (36) in at least one of the following locations: between said cable (14) and said hook (25), between said cable (14) and said gripping element (28), around the whole of said cable’s (14) periphery, on said support surface (32).
9. Solar cell park characterized in that it comprises at least one solar panel support structure (10) according to any of the preceding claims and at least one solar panel (16) mounted on said at least one solar panel support structure (10).
10. Method for constructing a solar panel support structure (10) that comprises a plurality of posts arranged at a distance from each other (12) and at least one cable (14) that is tensioned between said posts (12), and/or mounting at least one solar panel (16) on said solar panel support structure (10), characterized in that the method comprises at least one of the following method steps which is carried out using a fastening element (22) that comprises a hook (25) that is arranged to extend around part of a cable’s (14) periphery, and attachment means (30):
• a cable (14) is fastened to one of said posts (12) in a way that prevents said cable (14) from moving relative to said post (12) by fastening said cable (14) between said hook (25) and said post (12) by fastening said fastening element (22) to said post (12) using said fastening means (30), and/or
• at least one solar panel (16) is clamped between said cable (14)) and a support surface (32) of a clamping component (34) that is fastened to said fastening element (22) using said attachment means (30),
whereby both method steps are executable with the same fastening element (22).
1 1. Method according to claim 10, characterized in that a cable (14) is fastened to one of said posts (12) when said cable (14) is in a tensioned condition.
12. Method according to claim 10 or 11 , characterized in that said fastening element (22) fastens a cable (14) to a gripping element (28) that is integrated in said post (12) or is arranged to be fastened to said post (12), which gripping element (28) is arranged to extend around part of a cable’s (14) periphery whereby the fastening element’s hook (25) and the gripping element (28) together extend around the whole of the cable’s periphery when a cable (14) is fastened between said hook (25) and said gripping element (28) using said attachment means (30).
13. Method according to any of claims 10-12, characterized in that said fastening element (22) comprises a hook opening (27) that is sufficiently large to receive said cable (14) in said hook (25), whereby said fastening element (22) is mountable on said cable (14) directly in its mounting position.
14. Method according to any of claims 10-13, characterized in that a plurality of solar panels (16) are lamped between said cable (14) and a support surface (32) of a clamping component (34) that is fastened to said fastening element (22) using said attachment means (30).
15. Method according to any of claims 10-14, characterized in that an electrically insulating material (36) is applied in at least one of the following locations: between said cable (14) and said hook (25), between said cable (14) and said gripping element (28), around the whole of said cable’s (14) periphery, on said support surface (32).
PCT/SE2019/050288 2018-04-19 2019-03-29 Solar panel support structure, solar cell park & method WO2019203710A1 (en)

Applications Claiming Priority (2)

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SE1850453-0 2018-04-19
SE1850453 2018-04-19

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