WO2019201041A1 - Closed concrete pumping mechanism having no receiving hopper - Google Patents

Closed concrete pumping mechanism having no receiving hopper Download PDF

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Publication number
WO2019201041A1
WO2019201041A1 PCT/CN2019/078413 CN2019078413W WO2019201041A1 WO 2019201041 A1 WO2019201041 A1 WO 2019201041A1 CN 2019078413 W CN2019078413 W CN 2019078413W WO 2019201041 A1 WO2019201041 A1 WO 2019201041A1
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WO
WIPO (PCT)
Prior art keywords
channel
feed
discharge
passage
feeding
Prior art date
Application number
PCT/CN2019/078413
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French (fr)
Chinese (zh)
Inventor
盛富春
Original Assignee
烟台盛利达工程技术有限公司
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Application filed by 烟台盛利达工程技术有限公司 filed Critical 烟台盛利达工程技术有限公司
Publication of WO2019201041A1 publication Critical patent/WO2019201041A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • E04G21/04Devices for both conveying and distributing
    • E04G21/0418Devices for both conveying and distributing with distribution hose
    • E04G21/0436Devices for both conveying and distributing with distribution hose on a mobile support, e.g. truck

Definitions

  • the invention relates to a mechanism for pumping concrete.
  • the existing concrete pump trucks are equipped with a hopper, which feeds the open hopper through an open chute, which in turn draws in concrete through a feed port provided in the hopper.
  • the existing feeding and pumping methods have the following defects: 1. Poor moisture retention, easy temperature loss, easy evaporation of water; 2. Easy spillage and waste; 3.
  • the concrete in the hopper needs constant stirring, and During the process of stirring and stirring, the temperature and humidity are further lost, the slump is further reduced, and only water can be added to normal construction, which makes it difficult for this part of concrete to meet the quality requirements and affect the building quality.
  • 4. Concrete pumping trucks are required for pumping construction. The pump trucks are operated separately, and it is easy to see that the connection is not good, and the feeding is not timely, and the feeding is too much; 5. In the construction process, the replacement of the mixer truck will cause the construction to be interrupted; 6. It is not conducive to meeting the present and future.
  • the invention provides a closed concrete pumping mechanism without hopper, the purpose of which is to improve concrete quality, automation degree, work efficiency, and reduce energy consumption and workload.
  • a closed concrete pumping mechanism without hopper comprising a distribution valve, an input pipe, an output pipe and two sets of plunger pumps;
  • the dispensing valve includes a fixed block and a movable block that is movably engaged with the fixed block;
  • the dispensing valve has a first pump port connection end, a second pump port connection end, a first input end, a second input end, and an output end;
  • the input pipe has two discharge ends that are in one-to-one correspondence with the two input ends of the delivery valve;
  • the two pump port connection ends of the distribution valve are arranged on the fixed block, and are connected and connected one by one with the pump ports of the two sets of plunger pumps;
  • the feed end of the output pipe is connected to the output end of the delivery valve
  • the fixing block is provided with a first inlet and outlet channel and a second inlet and outlet channel, the outer end of the first inlet and outlet channel is a first pump port connection end, and the outer end of the second inlet and outlet channel is a second Pump port connection end;
  • a first discharge channel, a first feed channel and a second feed channel are disposed in the movable block;
  • the first feed channel is configured to communicate with a first input end of the dispensing valve, the second input a material passage for communicating with a second input end of the dispensing valve;
  • the first discharge passage for communicating with an output end of the dispensing valve;
  • the dispensing valve has at least a first station and a second station that move the movable block relative to the fixed block; when the movable block is located at the first station, the first inlet and outlet channels are in communication with the first feeding channel, The second inlet and outlet channels are in communication with the first discharge channel, and the second inlet channel is closed; when the movable block is in the second station, the first inlet and outlet channels are in communication with the first discharge channel, and the second inlet and outlet are connected The passage is in communication with the second feed passage, and the first feed passage is closed.
  • the fixing block has a first sliding contact surface with the movable block
  • the inner ends of the first inlet and outlet channels and the second inlet and outlet channels are disposed at a first sliding contact surface, the discharge end of the first inlet channel, the discharge end of the second inlet channel, and the first outlet
  • the feeding end of the material passage is also disposed at the first sliding contact surface, so that when the movable block is in the first working position, the feeding end of the first feeding passage and the feeding end of the first discharging passage are respectively respectively
  • the inner end of the inlet and outlet channels and the inner end of the second inlet and outlet channels are in one-to-one correspondence, and the second inlet channel is closed at the first sliding contact surface, and the first discharging device is in the second station.
  • the feeding end of the channel and the discharging end of the second feeding channel are respectively in one-to-one correspondence with the inner end of the first inlet and outlet channel and the inner end of the second inlet and outlet channel, and the first feeding channel is at the first sliding contact surface The office was closed.
  • the first feed passage is for communicating with a first input end of the dispensing valve
  • the second feed passage is for communicating with the second input end of the dispensing valve
  • the input pipe is flexible, the first input end of the dispensing valve is disposed at the feeding end of the first feeding channel, and the second input end of the dispensing valve is disposed at the feeding end of the second feeding channel;
  • a second sliding contact surface between the fixed block and the movable block wherein the fixed block is further provided with a third feeding channel and a fourth feeding channel, and the feeding end of the third feeding channel is a first input end of the dispensing valve, a feed end of the fourth feed channel, that is, a second input end of the dispensing valve, a discharge end of the third feed channel, and a discharge end of the fourth feed channel
  • the feed end of the first feed channel and the feed end of the second feed channel are also disposed at the second sliding contact surface so that when the movable block is in the first station, the third The discharge end of the feed passage is correspondingly connected with the feed end of the first feed passage, the discharge end of the fourth feed passage is closed at the second sliding contact surface, and the third block is when the movable block is at the second station.
  • the discharge end of the material passage is closed at the second sliding contact surface, and the discharge end of the fourth inlet passage is correspondingly connected to the feeding end of the second inlet passage.
  • the first discharge passage is used to communicate with the output end of the delivery valve, which means:
  • the output tube is flexible, and the output end of the dispensing valve is disposed at the discharge end of the first discharge passage;
  • a third sliding contact surface between the fixed block and the movable block, and a second discharging channel is further disposed on the fixing block, the feeding end of the second discharging channel and the first discharging channel
  • the discharge ends are all disposed at the third sliding contact surface such that the feeding end of the second discharge passage always communicates with the discharge end of the first discharge passage when the movable block moves relative to the fixed block;
  • the output of the valve is disposed at the discharge end of the second discharge passage.
  • the movable block linearly reciprocates or reciprocates relative to the fixed block
  • the output end of the dispensing valve is disposed at the discharge end of the first discharge passage, and the output tube is connected to the output end of the delivery valve by a rotational connection, and the The axis of the rotational joint coincides with the pivot axis of the movable block.
  • the movable block is swung in a horizontal plane or in a vertical plane with respect to the fixed block.
  • the feed passage on the dispensing valve is also connected to an outlet line, and the outlet line is provided with an outlet valve.
  • the input pipe has two or more feed ends, and each of the feed ends is provided with a valve.
  • a flushing line is also provided which is in communication with the line in the dispensing valve and the outlet line.
  • a flow measuring device is also provided on the dispensing valve or line.
  • the invention has the following positive effects: (1) adopting a closed distribution valve mechanism to replace the traditional hopper mechanism, improving the heat preservation and moisturizing effect, avoiding leakage and sprinkling, satisfying high quality, energy saving materials, (2)
  • the concrete in the distribution valve continuously enters and is pumped out without agitation, and there is no assembly, which reduces maintenance costs.
  • (3) Closed pumping mode is adopted, and the input pipe is used. Connected to the output port of the mixing drum, the continuous output can be carried out by the pumping tank's own liquid level pressure and the pumping pressure of the pumping truck.
  • the pumping flow can be controlled by the plunger pump, without having to separate the mixer truck and the pump truck.
  • FIG. 1 is a schematic top plan view of the first embodiment.
  • FIG. 2 is a schematic side view showing the structure of the first embodiment.
  • FIG. 3 is a schematic top plan view of the second embodiment.
  • FIG. 4 is a schematic top plan view of the third embodiment.
  • FIG. 5 is a schematic top plan view of the fourth embodiment.
  • Fig. 6 is a schematic side view showing the structure of the fourth embodiment.
  • Fig. 7 is a view of the fourth embodiment as seen from the rear direction.
  • FIG. 8 is a schematic structural view of Embodiment 5.
  • Fig. 9 is a view of the fifth embodiment as seen from the rear direction.
  • Figure 10 is a schematic view of the first sliding contact surface when the movable block is oscillated relative to the fixed block.
  • Figure 11 is a schematic view of the first sliding contact surface when the movable block moves linearly relative to the fixed block.
  • a closed hopper-free concrete pumping mechanism including a distribution valve, an input pipe 1, an output pipe 4, and two sets of plunger pumps 5;
  • the dispensing valve includes a fixed block 2 and a movable block 3 that is movably engaged with the fixed block 2;
  • the dispensing valve has a first pump port connection end, a second pump port connection end, a first input end, a second input end, and an output end;
  • the input pipe 1 has two discharge ends that are in one-to-one correspondence with the two input ends of the delivery valve;
  • the two pump port connection ends of the delivery valve are disposed on the fixed block 2, and are connected to and connected to the pump ports of the two sets of plunger pumps 5;
  • the feed end of the output pipe 4 is connected to the output end of the delivery valve
  • the fixing block 2 is provided with a first inlet and outlet channel and a second inlet and outlet channel, the outer end of the first inlet and outlet channel is a first pump port connection end, and the outer end of the second inlet and outlet channel is a Two pump port connection ends;
  • a first discharge channel, a first inlet channel and a second inlet channel are disposed in the movable block 3; the first inlet channel is configured to communicate with a first input end of the dispensing valve, the second a feed passage for communicating with a second input end of the dispensing valve; the first discharge passage for communicating with an output of the dispensing valve;
  • the dispensing valve has at least a first station and a second station that move the movable block 3 relative to the fixed block 2; when the movable block 3 is in the first station, the first inlet and outlet channels are connected to the first feeding channel The second inlet and outlet channels are in communication with the first discharge channel, and the second inlet channel is closed; when the movable block 3 is in the second station, the first inlet and outlet channels are in communication with the first discharge channel. The second inlet and outlet channels are in communication with the second inlet channel, and the first inlet channel is closed.
  • the working cycles of the two plunger pumps 5 are the same, and the phases are opposite.
  • the plunger pump 5 absorbs the concrete inward
  • the plunger pump 5 pushes the concrete outwards and alternately circulates the next day.
  • the dispensing valve is in the first station, the concrete from the input pipe 1 is sucked into the first plunger pump 5 along the first inlet passage, the first inlet and outlet passage, and the concrete in the second plunger pump 5 is along
  • the two-inlet discharge channel and the first discharge channel reach the output end and are output from the output pipe 4.
  • the movable block 3 reciprocates in a horizontal plane with respect to the fixed block 2, and the reciprocating swing can be realized by a hydraulic motor, a swing cylinder or other mechanism.
  • the moving block 3 is a fan shape.
  • the fixed block 2 and the movable block 3 have an arc-shaped first sliding contact surface; the inner ends of the first inlet and outlet channels and the second inlet and outlet channels are disposed in the first sliding contact.
  • a discharge end of the first feed passage, a discharge end of the second feed passage, and a feed end of the first discharge passage are also disposed at the first sliding contact surface to make the movable block 3 when the first station is in the first station, the feeding end of the first feeding channel and the feeding end of the first discharging channel are respectively in one-to-one correspondence with the inner end of the first feeding and discharging channel and the inner end of the second feeding and discharging channel,
  • the second feeding channel is cut off at the first sliding contact surface, and when the movable block 3 is in the second working position, the feeding end of the first discharging channel and the discharging end of the second feeding channel are respectively corresponding to the first feeding and discharging materials
  • the inner end of the passage and the inner end of the second inlet and outlet passage are
  • the plunger pump 5 and the input pipe 1 are both horizontally arranged.
  • the feeding end portion of the output pipe 4 is arranged vertically with the dispensing valve, and has the advantage of occupying a small space in the height direction.
  • the fixed block 2 and the movable block 3 have a second sliding contact surface, and the second sliding contact surface refers to a contact plane between the top of the movable block 3 and the fixed block 2.
  • the top of the fixing block 2 is further provided with a third feeding passage and a fourth feeding passage, and the feeding end of the third feeding passage is a first input end of the dispensing valve, and the fourth feeding passage is The feeding end is the second input end of the dispensing valve, the discharging end of the third feeding channel and the discharging end of the fourth feeding channel are disposed at the second sliding contact surface, and the feeding of the first feeding channel
  • the feed ends of the end and the second feed passage are also disposed at the second sliding contact surface so that when the movable block 3 is at the first station, the discharge end of the third feed passage and the feed of the first feed passage
  • the discharge end of the fourth feed passage is closed at the second sliding contact surface, and the discharge end of the third feed passage is closed at the second sliding contact surface when the movable block 3 is at the second working position.
  • the discharge end of the fourth feed passage is correspondingly connected to the feed end of the second feed passage.
  • a third sliding contact surface is disposed between the fixing block 2 and the movable block 3, and the second discharging channel is further disposed on the fixing block 2, the feeding end of the second discharging channel and the first discharging channel
  • the discharge ends are all disposed at the third sliding contact surface, so that the feeding end of the second discharging passage always communicates with the discharging end of the first discharging passage when the movable block 3 moves relative to the fixed block 2;
  • the output end of the dispensing valve is disposed at the discharge end of the second discharge passage.
  • the feeding end of the output pipe 4 is connected to the discharging end of the second discharging passage of the fixed block 2, the feeding end of the second discharging passage and the first discharging passage.
  • the discharge end is located at a sliding contact between the movable block 3 and the fixed block 2, that is, the third sliding contact surface, and the feeding end of the second discharging passage and the first discharging passage
  • the discharge ends are all located on the axis of the swing of the movable block 3, and the concrete of the first discharge passage can smoothly enter the output pipe 4 regardless of whether the movable block 3 is located at the first station or the second station, in which case the output pipe 4 Optional rigid pipe.
  • the output pipe 4 and the first discharge channel may have another communication mode: the output pipe 4 is flexible, the output end of the distribution valve is disposed at the discharge end of the first discharge channel, and the output pipe 4 is directly connected to the activity. On the discharge end of the first discharge channel of block 3.
  • the output tube 4 and the first discharge channel may have another preferred communication mode: the output end of the dispensing valve is disposed at the discharge end of the first discharge channel, and the output tube 4 is connected to the dispensing valve by a rotational connection The output ends are connected and the axis of the rotational joint coincides with the axis of oscillation of the movable block 3.
  • the feed passage on the distribution valve is also connected with an outlet pipe, and the outlet pipe is provided with an outlet valve.
  • the air in the pipeline can be discharged first to ensure the normal stability of the feed.
  • the input pipe 1 has two or more feeding ends, and each of the feeding ends is provided with a valve, and a plurality of mixing vehicles can be connected at the same time to ensure continuous supply of concrete.
  • a flow measuring device is also arranged on the dispensing valve or pipeline for monitoring the flow of concrete.
  • the input pipe 1 is flexible
  • the first input end of the dispensing valve is disposed at the feeding end of the first feeding channel
  • the second input end of the dispensing valve It is disposed at the feed end of the second feed passage so that there is no need to open a third feed passage and a fourth feed passage on the fixed block 2.
  • the output tube 4 is still disposed below the movable block 3, preferably perpendicularly connected thereto by a rotational connection, and then turned to a horizontal forward direction by the elbow.
  • this embodiment is a further improvement of the second embodiment: the movable block 3 is simplified into a swinging bracket, and the bracket has an arc plate, and the outer side of the circular arc plate is in sliding contact with the fixed block 2, the third input
  • the material passage and the fourth feeding passage are all located at the outer side of the circular arc plate, and the input pipe 1 is flexible, and is directly connected to the inner side of the circular arc plate through the two discharging ends thereof, and the first discharging passage is arranged through one of the first discharging passages. This is achieved by a tortuous tube on the bracket.
  • the solution greatly reduces the weight of the movable block 3, and exposes the input pipe 1, the output pipe 4, and the first discharge passage to facilitate replacement maintenance.
  • the main difference between this embodiment and the first embodiment is that the movable block 3 is oscillated in the vertical plane, and the pump tube, the input tube 1 and the output tube 4 of the two plunger pumps 5 are both Horizontally, the plunger pump 5 is inserted from the side of the fixed block 2, and the input pipe 1 is accessed from the top of the fixed block 2, and is provided with a movable conveying pipe, and the first discharging material on the movable conveying pipe and the movable block 3
  • the passage is fixedly connected, the output pipe 4 is slewingly connected to the movable feed pipe, and the center of rotation of the movable feed pipe is located on the swing axis of the movable block 3.
  • This embodiment has the advantage of occupying a small space in the horizontal direction.
  • the first sliding contact surface is located at the front side of the movable block 3
  • the second sliding contact surface is located at a circular sliding fit between the fixed block 2 and the movable block 3.
  • the main difference between this embodiment and the fourth embodiment is that the input pipe 1 is flexible, the first input end of the dispensing valve is disposed at the feeding end of the first feeding channel, and the second of the dispensing valve.
  • the input end is arranged at the feed end of the second feed channel, so that there is no need to open a third feed channel and a fourth feed channel on the fixed block 2, and the input pipe 1 can be directly accessed from the side of the movable block 3.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Reciprocating Pumps (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)

Abstract

A closed concrete pumping mechanism having no receiving hopper, comprising an input tube (1), an output tube (4), two sets of plunger pumps (5) and a dispensing valve. The dispensing valve comprises a fixed block (2) and a movable block (3), and the dispensing valve has a first pump port connection end, a second pump port connection end, a first input end, a second input end and an output end. When the dispensing valve is in a first position, a first feeding/discharging passage is in communication with a first feeding passage, and a second feeding/discharging passage is in communication with a first discharging passage. When the dispensing valve is in a second position, the first feeding/discharging passage is in communication with the first discharging passage, and the second feeding/discharging passage is in communication with a second feeding passage. The concrete pumping mechanism having no receiving hopper improves the effect of heat preservation and moisturizing and avoids material leakage and spillage, the feeding is timely and accurate, and the cleaning is easy.

Description

封闭式无受料斗的混凝土泵送机构Closed concrete pumping mechanism without hopper 技术领域Technical field
本发明涉及一种泵送混凝土的机构。The invention relates to a mechanism for pumping concrete.
背景技术Background technique
现有的混凝土泵车均配备受料斗,混凝土搅拌车通过敞开式溜槽,给敞开式的受料斗供料,混凝土泵再通过设置在受料斗里的进料口吸入混凝土。The existing concrete pump trucks are equipped with a hopper, which feeds the open hopper through an open chute, which in turn draws in concrete through a feed port provided in the hopper.
现有供料和泵送方式存在的缺陷为:1、保温保湿性差,温度容易散失,水分容易蒸发;2、容易洒漏,浪费较大;3、料斗里的混凝土需要不停的搅拌,而且在停留搅拌的过程中,温度湿度进一步损失,坍落度进一步下降,只能加水才能正常施工,从而导致这部分混凝土难以符合质量要求,影响建筑质量;4、泵送施工时需要混凝土搅拌车和泵车分别操作,容易出现衔接配合不好,出现供料不及时,供料过多的情况;5、在施工过程中由于更换搅拌车,会导致施工中断;6、不利于满足现在和未来的“四节一环保”的绿色施工,以及高质量高安全的绿色建筑要求;7、不利于实现智能化、自动化、高效化施工,影响了混凝土施工机械的技术进步;8、混凝土容易集结在受料斗里,一是影响理想的工作效果的发挥,二是集结严重时,必须清理,三是需要日常清理,既影响设备使用也耗时费力;9、停泵洗泵困难,启动泵工序繁琐。The existing feeding and pumping methods have the following defects: 1. Poor moisture retention, easy temperature loss, easy evaporation of water; 2. Easy spillage and waste; 3. The concrete in the hopper needs constant stirring, and During the process of stirring and stirring, the temperature and humidity are further lost, the slump is further reduced, and only water can be added to normal construction, which makes it difficult for this part of concrete to meet the quality requirements and affect the building quality. 4. Concrete pumping trucks are required for pumping construction. The pump trucks are operated separately, and it is easy to see that the connection is not good, and the feeding is not timely, and the feeding is too much; 5. In the construction process, the replacement of the mixer truck will cause the construction to be interrupted; 6. It is not conducive to meeting the present and future. “Four sections and one environmental protection” green construction, as well as high quality and high security green building requirements; 7, is not conducive to the realization of intelligent, automated, efficient construction, affecting the technical progress of concrete construction machinery; 8, concrete is easy to assemble in the In the hopper, one is to exert the effect of the ideal work effect, the second is to clean up when the assembly is serious, and the third is to need daily Li, also only affects devices using time-consuming; 9, the pump stops washing pump difficult to start the pump complicated process.
技术问题technical problem
本发明提出了一种封闭式无受料斗的混凝土泵送机构,其目的在于:提高混凝土质量、自动化程度、工作效率,减少能源消耗与工作量。The invention provides a closed concrete pumping mechanism without hopper, the purpose of which is to improve concrete quality, automation degree, work efficiency, and reduce energy consumption and workload.
技术解决方案Technical solution
本发明技术方案如下:The technical scheme of the present invention is as follows:
一种封闭式无受料斗的混凝土泵送机构,包括配送阀、输入管、输出管和两组柱塞泵;A closed concrete pumping mechanism without hopper, comprising a distribution valve, an input pipe, an output pipe and two sets of plunger pumps;
所述配送阀包括固定块以及与所述固定块移动配合的活动块;The dispensing valve includes a fixed block and a movable block that is movably engaged with the fixed block;
所述配送阀具有第一泵口连接端、第二泵口连接端、第一输入端、第二输入端以及输出端;The dispensing valve has a first pump port connection end, a second pump port connection end, a first input end, a second input end, and an output end;
所述输入管具有两个与配送阀的两个输入端一一对应并连接的出料端;The input pipe has two discharge ends that are in one-to-one correspondence with the two input ends of the delivery valve;
配送阀的两个泵口连接端设置在固定块上,与两组柱塞泵的泵口一一对应并连接;The two pump port connection ends of the distribution valve are arranged on the fixed block, and are connected and connected one by one with the pump ports of the two sets of plunger pumps;
输出管的入料端与配送阀的输出端相连接;The feed end of the output pipe is connected to the output end of the delivery valve;
所述固定块上设有第一进出料通道和第二进出料通道,所述第一进出料通道的外端即第一泵口连接端,所述第二进出料通道的外端即第二泵口连接端;The fixing block is provided with a first inlet and outlet channel and a second inlet and outlet channel, the outer end of the first inlet and outlet channel is a first pump port connection end, and the outer end of the second inlet and outlet channel is a second Pump port connection end;
所述活动块中设有第一出料通道、第一入料通道和第二入料通道;所述第一入料通道用于与配送阀的第一输入端相连通,所述第二入料通道用于与配送阀的第二输入端相连通;所述第一出料通道用于与配送阀的输出端相连通;a first discharge channel, a first feed channel and a second feed channel are disposed in the movable block; the first feed channel is configured to communicate with a first input end of the dispensing valve, the second input a material passage for communicating with a second input end of the dispensing valve; the first discharge passage for communicating with an output end of the dispensing valve;
所述配送阀至少具有活动块相对于固定块移动的第一工位和第二工位;所述活动块位于第一工位时,第一进出料通道与第一入料通道相连通,第二进出料通道与第一出料通道相连通,第二入料通道被截止;所述活动块位于第二工位时,第一进出料通道与第一出料通道相连通,第二进出料通道与第二入料通道相连通,第一入料通道被截止。The dispensing valve has at least a first station and a second station that move the movable block relative to the fixed block; when the movable block is located at the first station, the first inlet and outlet channels are in communication with the first feeding channel, The second inlet and outlet channels are in communication with the first discharge channel, and the second inlet channel is closed; when the movable block is in the second station, the first inlet and outlet channels are in communication with the first discharge channel, and the second inlet and outlet are connected The passage is in communication with the second feed passage, and the first feed passage is closed.
作为本发明的进一步改进:所述固定块与活动块之间具有第一滑动接触面;As a further improvement of the present invention, the fixing block has a first sliding contact surface with the movable block;
所述第一进出料通道和第二进出料通道的内端设置在第一滑动接触面处,所述第一入料通道的出料端、第二入料通道的出料端以及第一出料通道的入料端亦设置在所述第一滑动接触面处,以使活动块处于第一工位时,第一入料通道出料端和第一出料通道的进料端分别与第一进出料通道的内端和第二进出料通道的内端一一对应连通,且第二入料通道在第一滑动接触面处被截止,活动块处于第二工位时,第一出料通道的进料端和第二入料通道出料端分别与第一进出料通道的内端和第二进出料通道的内端一一对应连通,且第一入料通道在第一滑动接触面处被截止。The inner ends of the first inlet and outlet channels and the second inlet and outlet channels are disposed at a first sliding contact surface, the discharge end of the first inlet channel, the discharge end of the second inlet channel, and the first outlet The feeding end of the material passage is also disposed at the first sliding contact surface, so that when the movable block is in the first working position, the feeding end of the first feeding passage and the feeding end of the first discharging passage are respectively respectively The inner end of the inlet and outlet channels and the inner end of the second inlet and outlet channels are in one-to-one correspondence, and the second inlet channel is closed at the first sliding contact surface, and the first discharging device is in the second station. The feeding end of the channel and the discharging end of the second feeding channel are respectively in one-to-one correspondence with the inner end of the first inlet and outlet channel and the inner end of the second inlet and outlet channel, and the first feeding channel is at the first sliding contact surface The office was closed.
作为本发明的进一步改进:所述第一入料通道用于与配送阀的第一输入端相连通,所述第二入料通道用于与配送阀的第二输入端相连通,是指:As a further improvement of the present invention, the first feed passage is for communicating with a first input end of the dispensing valve, and the second feed passage is for communicating with the second input end of the dispensing valve, which means:
所述输入管为柔性,配送阀的第一输入端设置在第一入料通道的进料端,配送阀的第二输入端设置在第二入料通道的进料端;The input pipe is flexible, the first input end of the dispensing valve is disposed at the feeding end of the first feeding channel, and the second input end of the dispensing valve is disposed at the feeding end of the second feeding channel;
或者,所述固定块和活动块之间具有第二滑动接触面,所述固定块上还设有第三入料通道和第四入料通道,所述第三入料通道的入料端即配送阀的第一输入端,所述第四入料通道的入料端即配送阀的第二输入端,所述第三入料通道的出料端以及第四入料通道的出料端设置在第二滑动接触面处,第一入料通道的进料端和第二入料通道的进料端亦设置在第二滑动接触面处,以使活动块处于第一工位时,第三入料通道出料端与第一入料通道的进料端相对应连通,第四入料通道出料端在第二滑动接触面处被截止,活动块处于第二工位时,第三入料通道出料端在第二滑动接触面处被截止,第四入料通道出料端与第二入料通道的进料端相对应连通。Or a second sliding contact surface between the fixed block and the movable block, wherein the fixed block is further provided with a third feeding channel and a fourth feeding channel, and the feeding end of the third feeding channel is a first input end of the dispensing valve, a feed end of the fourth feed channel, that is, a second input end of the dispensing valve, a discharge end of the third feed channel, and a discharge end of the fourth feed channel At the second sliding contact surface, the feed end of the first feed channel and the feed end of the second feed channel are also disposed at the second sliding contact surface so that when the movable block is in the first station, the third The discharge end of the feed passage is correspondingly connected with the feed end of the first feed passage, the discharge end of the fourth feed passage is closed at the second sliding contact surface, and the third block is when the movable block is at the second station. The discharge end of the material passage is closed at the second sliding contact surface, and the discharge end of the fourth inlet passage is correspondingly connected to the feeding end of the second inlet passage.
作为本发明的进一步改进:所述第一出料通道用于与配送阀的输出端相连通,是指:As a further improvement of the present invention, the first discharge passage is used to communicate with the output end of the delivery valve, which means:
所述输出管为柔性,配送阀的输出端设置在第一出料通道的出料端;The output tube is flexible, and the output end of the dispensing valve is disposed at the discharge end of the first discharge passage;
或者,所述固定块和活动块之间具有第三滑动接触面,所述固定块上还设有第二出料通道,所述第二出料通道的进料端以及第一出料通道的出料端均设置在第三滑动接触面处,以使活动块相对于固定块移动时所述第二出料通道的进料端始终与第一出料通道的出料端相通;所述配送阀的输出端设置在第二出料通道的出料端。Or a third sliding contact surface between the fixed block and the movable block, and a second discharging channel is further disposed on the fixing block, the feeding end of the second discharging channel and the first discharging channel The discharge ends are all disposed at the third sliding contact surface such that the feeding end of the second discharge passage always communicates with the discharge end of the first discharge passage when the movable block moves relative to the fixed block; The output of the valve is disposed at the discharge end of the second discharge passage.
作为本发明的进一步改进:所述活动块相对于固定块进行直线往复移动或往复摆动;As a further improvement of the present invention, the movable block linearly reciprocates or reciprocates relative to the fixed block;
当所述活动块相对于固定块进行往复摆动时,配送阀的输出端设置在第一出料通道的出料端,所述输出管通过转动连接方式与配送阀的输出端相连接,且该转动连接处的轴线与活动块的摆动轴线相重合。When the movable block reciprocates relative to the fixed block, the output end of the dispensing valve is disposed at the discharge end of the first discharge passage, and the output tube is connected to the output end of the delivery valve by a rotational connection, and the The axis of the rotational joint coincides with the pivot axis of the movable block.
作为本发明的进一步改进:所述活动块相对于固定块在水平面内摆动或者是在竖直面内摆动。As a further improvement of the invention, the movable block is swung in a horizontal plane or in a vertical plane with respect to the fixed block.
作为本发明的进一步改进:所述配送阀上的进料通道还连通有出气管路,所述出气管路上设有出气阀门。As a further improvement of the present invention, the feed passage on the dispensing valve is also connected to an outlet line, and the outlet line is provided with an outlet valve.
作为本发明的进一步改进:所述输入管具有两组以上的入料端,各入料端处分别设有阀门。As a further improvement of the present invention, the input pipe has two or more feed ends, and each of the feed ends is provided with a valve.
作为本发明的进一步改进:还设有与所述配送阀中管路以及出气管路相连通的冲洗管路。As a further improvement of the invention, a flushing line is also provided which is in communication with the line in the dispensing valve and the outlet line.
作为本发明的进一步改进:所述配送阀或者管路上还设有流量测量装置。As a further improvement of the invention, a flow measuring device is also provided on the dispensing valve or line.
有益效果Beneficial effect
相对于现有技术,本发明具有以下积极效果:(1)采用封闭式配送阀机构代替传统的受料斗机构,提高了保温保湿效果,避免了漏料洒料,满足高质量、节能节材、安全环保的绿色建筑要求;(2)配送阀中的混凝土连续进入并泵出,无需进行搅拌,并且也不会出现集结,降低了维护成本;(3)采用封闭式泵送方式,将输入管连接到搅拌筒的输出口处,依靠搅拌筒自身液位压力和泵车的泵送压力即可进行连续输出,通过柱塞泵即可对泵送流量完成控制,不必对搅拌车和泵车分别操作,衔接配合好,供料及时、准确,有利于实现智能化、自动化、高效化施工;(4)不再受开放式受料斗的拘束,实施方式多样,既可采用水平布置,也可竖直布置,水平布置时占用高度小,竖直布置时水平方向长度短;(5)当采用竖直布置时,两泵管也可垂直上下布置,也可水平并排布置,从而满足不同的出料管布置要求。Compared with the prior art, the invention has the following positive effects: (1) adopting a closed distribution valve mechanism to replace the traditional hopper mechanism, improving the heat preservation and moisturizing effect, avoiding leakage and sprinkling, satisfying high quality, energy saving materials, (2) The concrete in the distribution valve continuously enters and is pumped out without agitation, and there is no assembly, which reduces maintenance costs. (3) Closed pumping mode is adopted, and the input pipe is used. Connected to the output port of the mixing drum, the continuous output can be carried out by the pumping tank's own liquid level pressure and the pumping pressure of the pumping truck. The pumping flow can be controlled by the plunger pump, without having to separate the mixer truck and the pump truck. Operation, coordination and cooperation, timely and accurate feeding, is conducive to intelligent, automated and efficient construction; (4) no longer subject to open-ended hoppers, various implementation methods, both horizontal and vertical Straight arrangement, the height of the horizontal arrangement is small, and the length of the horizontal direction is short when placed vertically; (5) When the vertical arrangement is adopted, the two pump tubes can also be arranged vertically up and down It may be horizontally arranged side by side, to meet the different requirements of the discharge tube arrangement.
附图说明DRAWINGS
图1为实施例一的俯视结构示意图。FIG. 1 is a schematic top plan view of the first embodiment.
图2为实施例一的侧视结构示意图。2 is a schematic side view showing the structure of the first embodiment.
图3为实施例二的俯视结构示意图。3 is a schematic top plan view of the second embodiment.
图4为实施例三的俯视结构示意图。4 is a schematic top plan view of the third embodiment.
图5为实施例四的俯视结构示意图。FIG. 5 is a schematic top plan view of the fourth embodiment.
图6为实施例四的侧视结构示意图。Fig. 6 is a schematic side view showing the structure of the fourth embodiment.
图7为实施例四的从车尾方向观看的视图。Fig. 7 is a view of the fourth embodiment as seen from the rear direction.
图8为实施例五的结构示意图。FIG. 8 is a schematic structural view of Embodiment 5.
图9为实施例五的从车尾方向观看的视图。Fig. 9 is a view of the fifth embodiment as seen from the rear direction.
图10为活动块相对于固定块摆动移动时第一滑动接触面处的示意图。Figure 10 is a schematic view of the first sliding contact surface when the movable block is oscillated relative to the fixed block.
图11为活动块相对于固定块直线移动时第一滑动接触面处的示意图。Figure 11 is a schematic view of the first sliding contact surface when the movable block moves linearly relative to the fixed block.
本发明的实施方式Embodiments of the invention
下面结合附图详细说明本发明的技术方案:The technical solution of the present invention will be described in detail below with reference to the accompanying drawings:
实施例一Embodiment 1
如图1和2,一种封闭式无受料斗的混凝土泵送机构,包括配送阀、输入管1、输出管4和两组柱塞泵5;1 and 2, a closed hopper-free concrete pumping mechanism, including a distribution valve, an input pipe 1, an output pipe 4, and two sets of plunger pumps 5;
所述配送阀包括固定块2以及与所述固定块2移动配合的活动块3;The dispensing valve includes a fixed block 2 and a movable block 3 that is movably engaged with the fixed block 2;
所述配送阀具有第一泵口连接端、第二泵口连接端、第一输入端、第二输入端以及输出端;The dispensing valve has a first pump port connection end, a second pump port connection end, a first input end, a second input end, and an output end;
所述输入管1具有两个与配送阀的两个输入端一一对应并连接的出料端;The input pipe 1 has two discharge ends that are in one-to-one correspondence with the two input ends of the delivery valve;
配送阀的两个泵口连接端设置在固定块2上,与两组柱塞泵5的泵口一一对应并连接;The two pump port connection ends of the delivery valve are disposed on the fixed block 2, and are connected to and connected to the pump ports of the two sets of plunger pumps 5;
输出管4的入料端与配送阀的输出端相连接;The feed end of the output pipe 4 is connected to the output end of the delivery valve;
所述固定块2上设有第一进出料通道和第二进出料通道,所述第一进出料通道的外端即第一泵口连接端,所述第二进出料通道的外端即第二泵口连接端;The fixing block 2 is provided with a first inlet and outlet channel and a second inlet and outlet channel, the outer end of the first inlet and outlet channel is a first pump port connection end, and the outer end of the second inlet and outlet channel is a Two pump port connection ends;
所述活动块3中设有第一出料通道、第一入料通道和第二入料通道;所述第一入料通道用于与配送阀的第一输入端相连通,所述第二入料通道用于与配送阀的第二输入端相连通;所述第一出料通道用于与配送阀的输出端相连通;a first discharge channel, a first inlet channel and a second inlet channel are disposed in the movable block 3; the first inlet channel is configured to communicate with a first input end of the dispensing valve, the second a feed passage for communicating with a second input end of the dispensing valve; the first discharge passage for communicating with an output of the dispensing valve;
所述配送阀至少具有活动块3相对于固定块2移动的第一工位和第二工位;所述活动块3位于第一工位时,第一进出料通道与第一入料通道相连通,第二进出料通道与第一出料通道相连通,第二入料通道被截止;所述活动块3位于第二工位时,第一进出料通道与第一出料通道相连通,第二进出料通道与第二入料通道相连通,第一入料通道被截止。The dispensing valve has at least a first station and a second station that move the movable block 3 relative to the fixed block 2; when the movable block 3 is in the first station, the first inlet and outlet channels are connected to the first feeding channel The second inlet and outlet channels are in communication with the first discharge channel, and the second inlet channel is closed; when the movable block 3 is in the second station, the first inlet and outlet channels are in communication with the first discharge channel. The second inlet and outlet channels are in communication with the second inlet channel, and the first inlet channel is closed.
两台柱塞泵5的工作周期相通,相位相反,即第一台柱塞泵5向内吸收混凝土时,第二天柱塞泵5向外推送混凝土,交替循环。当配送阀处于第一工位时,来自输入管1的混凝土沿第一入料通道、第一进出料通道进入第一台柱塞泵5被吸入,同时第二台柱塞泵5中的混凝土沿第二进出料通道、第一出料通道到达输出端,从输出管4输出。当配送阀处于第二工位时,来自输入管1的混凝土沿第二入料通道、第二进出料通道进入第二台柱塞泵5被吸入,同时第一台柱塞泵5中的混凝土沿第一进出料通道、第一出料通道到达输出端,从输出管4输出。从而无需借助受料斗即可实现连续泵送。The working cycles of the two plunger pumps 5 are the same, and the phases are opposite. When the first plunger pump 5 absorbs the concrete inward, the plunger pump 5 pushes the concrete outwards and alternately circulates the next day. When the dispensing valve is in the first station, the concrete from the input pipe 1 is sucked into the first plunger pump 5 along the first inlet passage, the first inlet and outlet passage, and the concrete in the second plunger pump 5 is along The two-inlet discharge channel and the first discharge channel reach the output end and are output from the output pipe 4. When the dispensing valve is in the second station, the concrete from the input pipe 1 is sucked into the second plunger pump 5 along the second inlet passage and the second inlet and outlet passage, while the concrete in the first plunger pump 5 is along the first An inlet and outlet channel and a first discharge channel reach the output end and are output from the output tube 4. This allows continuous pumping without the need for a hopper.
本实施例中,活动块3相对于固定块2在水平面内往复摆动,该往复摆动可以通过液压马达、摆动油缸或其它机构驱动实现。活动块3为扇形。In the present embodiment, the movable block 3 reciprocates in a horizontal plane with respect to the fixed block 2, and the reciprocating swing can be realized by a hydraulic motor, a swing cylinder or other mechanism. The moving block 3 is a fan shape.
如图1和8,所述固定块2与活动块3之间具有圆弧状的第一滑动接触面;所述第一进出料通道和第二进出料通道的内端设置在第一滑动接触面处,所述第一入料通道的出料端、第二入料通道的出料端以及第一出料通道的入料端亦设置在所述第一滑动接触面处,以使活动块3处于第一工位时,第一入料通道出料端和第一出料通道的进料端分别与第一进出料通道的内端和第二进出料通道的内端一一对应连通,且第二入料通道在第一滑动接触面处被截止,活动块3处于第二工位时,第一出料通道的进料端和第二入料通道出料端分别与第一进出料通道的内端和第二进出料通道的内端一一对应连通,且第一入料通道在第一滑动接触面处被截止。As shown in FIGS. 1 and 8, the fixed block 2 and the movable block 3 have an arc-shaped first sliding contact surface; the inner ends of the first inlet and outlet channels and the second inlet and outlet channels are disposed in the first sliding contact. a discharge end of the first feed passage, a discharge end of the second feed passage, and a feed end of the first discharge passage are also disposed at the first sliding contact surface to make the movable block 3 when the first station is in the first station, the feeding end of the first feeding channel and the feeding end of the first discharging channel are respectively in one-to-one correspondence with the inner end of the first feeding and discharging channel and the inner end of the second feeding and discharging channel, And the second feeding channel is cut off at the first sliding contact surface, and when the movable block 3 is in the second working position, the feeding end of the first discharging channel and the discharging end of the second feeding channel are respectively corresponding to the first feeding and discharging materials The inner end of the passage and the inner end of the second inlet and outlet passage are in one-to-one correspondence, and the first feed passage is closed at the first sliding contact surface.
本实施例中,柱塞泵5、输入管1均为水平设置,如图2,输出管4进料端部分与配送阀垂直布置,具有高度方向上占用空间小的优点。In this embodiment, the plunger pump 5 and the input pipe 1 are both horizontally arranged. As shown in FIG. 2, the feeding end portion of the output pipe 4 is arranged vertically with the dispensing valve, and has the advantage of occupying a small space in the height direction.
本实施例中,所述固定块2和活动块3之间具有第二滑动接触面,该第二滑动接触面是指活动块3的顶部与固定块2之间的接触平面。In this embodiment, the fixed block 2 and the movable block 3 have a second sliding contact surface, and the second sliding contact surface refers to a contact plane between the top of the movable block 3 and the fixed block 2.
所述固定块2的顶部还设有第三入料通道和第四入料通道,所述第三入料通道的入料端即配送阀的第一输入端,所述第四入料通道的入料端即配送阀的第二输入端,所述第三入料通道的出料端以及第四入料通道的出料端设置在第二滑动接触面处,第一入料通道的进料端和第二入料通道的进料端亦设置在第二滑动接触面处,以使活动块3处于第一工位时,第三入料通道出料端与第一入料通道的进料端相对应连通,第四入料通道出料端在第二滑动接触面处被截止,活动块3处于第二工位时,第三入料通道出料端在第二滑动接触面处被截止,第四入料通道出料端与第二入料通道的进料端相对应连通。从而实现了入料的切换工作。The top of the fixing block 2 is further provided with a third feeding passage and a fourth feeding passage, and the feeding end of the third feeding passage is a first input end of the dispensing valve, and the fourth feeding passage is The feeding end is the second input end of the dispensing valve, the discharging end of the third feeding channel and the discharging end of the fourth feeding channel are disposed at the second sliding contact surface, and the feeding of the first feeding channel The feed ends of the end and the second feed passage are also disposed at the second sliding contact surface so that when the movable block 3 is at the first station, the discharge end of the third feed passage and the feed of the first feed passage The discharge end of the fourth feed passage is closed at the second sliding contact surface, and the discharge end of the third feed passage is closed at the second sliding contact surface when the movable block 3 is at the second working position. The discharge end of the fourth feed passage is correspondingly connected to the feed end of the second feed passage. Thereby, the switching work of the incoming material is realized.
所述固定块2和活动块3之间具有第三滑动接触面,所述固定块2上还设有第二出料通道,所述第二出料通道的进料端以及第一出料通道的出料端均设置在第三滑动接触面处,以使活动块3相对于固定块2移动时所述第二出料通道的进料端始终与第一出料通道的出料端相通;所述配送阀的输出端设置在第二出料通道的出料端。本实施例中,如图2,所述输出管4的入料端接在固定块2的第二出料通道的出料端,第二出料通道的进料端以及第一出料通道的出料端均位于活动块3与固定块2之间的滑动接触处,该连接处即所述的第三滑动接触面,同时所述第二出料通道的进料端以及第一出料通道的出料端均位于活动块3摆动的轴线上,无论活动块3位于第一工位还是第二工位,第一出料通道的混凝土都可以顺畅地进入输出管4,此情况下输出管4可选用刚性管材。A third sliding contact surface is disposed between the fixing block 2 and the movable block 3, and the second discharging channel is further disposed on the fixing block 2, the feeding end of the second discharging channel and the first discharging channel The discharge ends are all disposed at the third sliding contact surface, so that the feeding end of the second discharging passage always communicates with the discharging end of the first discharging passage when the movable block 3 moves relative to the fixed block 2; The output end of the dispensing valve is disposed at the discharge end of the second discharge passage. In this embodiment, as shown in FIG. 2, the feeding end of the output pipe 4 is connected to the discharging end of the second discharging passage of the fixed block 2, the feeding end of the second discharging passage and the first discharging passage. The discharge end is located at a sliding contact between the movable block 3 and the fixed block 2, that is, the third sliding contact surface, and the feeding end of the second discharging passage and the first discharging passage The discharge ends are all located on the axis of the swing of the movable block 3, and the concrete of the first discharge passage can smoothly enter the output pipe 4 regardless of whether the movable block 3 is located at the first station or the second station, in which case the output pipe 4 Optional rigid pipe.
输出管4与第一出料通道还可以有另一种连通方式:所述输出管4为柔性,配送阀的输出端设置在第一出料通道的出料端,输出管4直接接到活动块3的第一出料通道的出料端上。The output pipe 4 and the first discharge channel may have another communication mode: the output pipe 4 is flexible, the output end of the distribution valve is disposed at the discharge end of the first discharge channel, and the output pipe 4 is directly connected to the activity. On the discharge end of the first discharge channel of block 3.
输出管4与第一出料通道还可以有另一种优选的连通方式:配送阀的输出端设置在第一出料通道的出料端,所述输出管4通过转动连接方式与配送阀的输出端相连接,且该转动连接处的轴线与活动块3摆动轴线相重合。The output tube 4 and the first discharge channel may have another preferred communication mode: the output end of the dispensing valve is disposed at the discharge end of the first discharge channel, and the output tube 4 is connected to the dispensing valve by a rotational connection The output ends are connected and the axis of the rotational joint coincides with the axis of oscillation of the movable block 3.
所述配送阀上的进料通道还连通有出气管路,所述出气管路上设有出气阀门,在给料出气,可以先排出管路中的空气,确保供料的正常稳定。The feed passage on the distribution valve is also connected with an outlet pipe, and the outlet pipe is provided with an outlet valve. When the feed is out, the air in the pipeline can be discharged first to ensure the normal stability of the feed.
所述输入管1具有两组以上的入料端,各入料端处分别设有阀门,可以同时连接多个搅拌车,确保混凝土的连续供应。The input pipe 1 has two or more feeding ends, and each of the feeding ends is provided with a valve, and a plurality of mixing vehicles can be connected at the same time to ensure continuous supply of concrete.
还设有与所述配送阀、出气阀门中管路相连通的冲洗管路,用于冲洗残留在管路内的混凝土。There is also a flushing line communicating with the delivery valve and the pipeline in the outlet valve for flushing the concrete remaining in the pipeline.
所述配送阀或者管路上还设有流量测量装置,用于监测混凝土的流动供应情况。A flow measuring device is also arranged on the dispensing valve or pipeline for monitoring the flow of concrete.
实施例二Embodiment 2
如图3,本实施例与实施例一的主要区别在于:所述输入管1为柔性,配送阀的第一输入端设置在第一入料通道的进料端,配送阀的第二输入端设置在第二入料通道的进料端,从而在固定块2上无需开设第三入料通道和第四入料通道。本实施例中,输出管4依然布置在活动块3的下方,优选与其采用转动连接方式垂直连接,再通过弯头转向为水平向前的走向。As shown in FIG. 3, the main difference between the embodiment and the first embodiment is that the input pipe 1 is flexible, the first input end of the dispensing valve is disposed at the feeding end of the first feeding channel, and the second input end of the dispensing valve It is disposed at the feed end of the second feed passage so that there is no need to open a third feed passage and a fourth feed passage on the fixed block 2. In this embodiment, the output tube 4 is still disposed below the movable block 3, preferably perpendicularly connected thereto by a rotational connection, and then turned to a horizontal forward direction by the elbow.
实施例三Embodiment 3
如图4,本实施例是实施例二的进一步改进:将活动块3简化为一个摆动的支架,支架上有一个圆弧板,圆弧板外侧与固定块2滑动接触,所述第三入料通道、第四入料通道均开设在圆弧板外侧处,输入管1为柔性,并通过其两个出料端直接接在圆弧板内侧,第一出料通道则是通过一架设在支架上的歪曲管路来实现的。该方案极大地减轻了活动块3的重量,同时将输入管1、输出管4以及第一出料通道都裸露在外,便于更换维护。As shown in FIG. 4, this embodiment is a further improvement of the second embodiment: the movable block 3 is simplified into a swinging bracket, and the bracket has an arc plate, and the outer side of the circular arc plate is in sliding contact with the fixed block 2, the third input The material passage and the fourth feeding passage are all located at the outer side of the circular arc plate, and the input pipe 1 is flexible, and is directly connected to the inner side of the circular arc plate through the two discharging ends thereof, and the first discharging passage is arranged through one of the first discharging passages. This is achieved by a tortuous tube on the bracket. The solution greatly reduces the weight of the movable block 3, and exposes the input pipe 1, the output pipe 4, and the first discharge passage to facilitate replacement maintenance.
实施例四Embodiment 4
如图5、6和7,本实施例与实施例一的主要区别在于:活动块3是在竖直面内摆动,两个柱塞泵5的泵管、输入管1和输出管4均为水平设置,柱塞泵5从固定块2侧面接入,输入管1从固定块2的顶部接入,设有活动输料管,所述活动输料管与活动块3上的第一出料通道固定连接,所述输出管4与活动输料管回转连接,所述活动输料管的回转中心位于活动块3的摆动轴线上。本实施例具有水平方向上占用空间小的优点。5, 6 and 7, the main difference between this embodiment and the first embodiment is that the movable block 3 is oscillated in the vertical plane, and the pump tube, the input tube 1 and the output tube 4 of the two plunger pumps 5 are both Horizontally, the plunger pump 5 is inserted from the side of the fixed block 2, and the input pipe 1 is accessed from the top of the fixed block 2, and is provided with a movable conveying pipe, and the first discharging material on the movable conveying pipe and the movable block 3 The passage is fixedly connected, the output pipe 4 is slewingly connected to the movable feed pipe, and the center of rotation of the movable feed pipe is located on the swing axis of the movable block 3. This embodiment has the advantage of occupying a small space in the horizontal direction.
本实施例中,第一滑动接触面位于活动块3前侧面处,第二滑动接触面位于固定块2与活动块3之间的圆弧滑动配合处。In this embodiment, the first sliding contact surface is located at the front side of the movable block 3, and the second sliding contact surface is located at a circular sliding fit between the fixed block 2 and the movable block 3.
实施例五Embodiment 5
如图8和9,本实施例与实施例四的主要区别在于:所述输入管1为柔性,配送阀的第一输入端设置在第一入料通道的进料端,配送阀的第二输入端设置在第二入料通道的进料端,从而在固定块2上无需开设第三入料通道和第四入料通道,输入管1可以从活动块3侧面直接接入。8 and 9, the main difference between this embodiment and the fourth embodiment is that the input pipe 1 is flexible, the first input end of the dispensing valve is disposed at the feeding end of the first feeding channel, and the second of the dispensing valve. The input end is arranged at the feed end of the second feed channel, so that there is no need to open a third feed channel and a fourth feed channel on the fixed block 2, and the input pipe 1 can be directly accessed from the side of the movable block 3.
显而易见的,当活动块3相对于固定块2进行如图11的往复直线移动时,仅对固定块2和活动块3的形状、尺寸在图10的基础上作出相应调整,也能够实现上述第一滑动接触面、第二滑动接触面的连通切换关系。对于第三滑动接触面处始终连通的实现,可以将一侧孔端尺寸沿移动方向扩大,从而确保活动块3移动时两侧管路始终连通。二者间的直线往复运动可以通过气缸、油缸、液压马达或其它装置驱动实现。Obviously, when the movable block 3 is moved linearly with respect to the fixed block 2 as shown in FIG. 11, only the shape and size of the fixed block 2 and the movable block 3 are adjusted correspondingly on the basis of FIG. A communication switching relationship between a sliding contact surface and a second sliding contact surface. For the realization that the third sliding contact surface is always connected, the size of one side hole end can be enlarged in the moving direction, thereby ensuring that the pipelines on both sides are always connected when the movable block 3 moves. The linear reciprocating motion between the two can be driven by a cylinder, a cylinder, a hydraulic motor or other device.
通过上述各实施例中实施手段的交叉组合,还可以变换出其它的实施方案,均应在本专利的保护范围之内。具体的方案在此不做赘述。Other embodiments may be modified by the cross-combination of the implementation means in the above embodiments, and all of them should be within the protection scope of the patent. The specific scheme will not be described here.

Claims (10)

  1. 一种封闭式无受料斗的混凝土泵送机构,包括输入管(1)、输出管(4)和两组柱塞泵(5),其特征在于:还包括配送阀;A closed concrete pumping mechanism without hopper, comprising an input pipe (1), an output pipe (4) and two sets of plunger pumps (5), characterized in that: a distribution valve is further included;
    所述配送阀包括固定块(2)以及与所述固定块(2)移动配合的活动块(3);The dispensing valve includes a fixed block (2) and a movable block (3) that is movably engaged with the fixed block (2);
    所述配送阀具有第一泵口连接端、第二泵口连接端、第一输入端、第二输入端以及输出端;The dispensing valve has a first pump port connection end, a second pump port connection end, a first input end, a second input end, and an output end;
    所述输入管(1)具有两个与配送阀的两个输入端一一对应并连接的出料端;The input pipe (1) has two discharge ends that are in one-to-one correspondence with the two input ends of the delivery valve;
    配送阀的两个泵口连接端设置在固定块(2)上,与两组柱塞泵(5)的泵口一一对应并连接;The two pump port connection ends of the delivery valve are arranged on the fixed block (2), and are connected to and connected with the pump ports of the two sets of plunger pumps (5);
    输出管(4)的入料端与配送阀的输出端相连接;The feed end of the output pipe (4) is connected to the output end of the delivery valve;
    所述固定块(2)上设有第一进出料通道和第二进出料通道,所述第一进出料通道的外端即第一泵口连接端,所述第二进出料通道的外端即第二泵口连接端;The fixing block (2) is provided with a first inlet and outlet channel and a second inlet and outlet channel, the outer end of the first inlet and outlet channel is a first pump port connection end, and the outer end of the second inlet and outlet channel That is, the second pump port connection end;
    所述活动块(3)中设有第一出料通道、第一入料通道和第二入料通道;所述第一入料通道用于与配送阀的第一输入端相连通,所述第二入料通道用于与配送阀的第二输入端相连通;所述第一出料通道用于与配送阀的输出端相连通;a first discharge channel, a first feed channel and a second feed channel are disposed in the movable block (3); the first feed channel is configured to communicate with a first input end of the dispensing valve, a second feed passage for communicating with a second input end of the dispensing valve; the first discharge passage for communicating with an output of the dispensing valve;
    所述配送阀至少具有活动块(3)相对于固定块(2)移动的第一工位和第二工位;所述活动块(3)位于第一工位时,第一进出料通道与第一入料通道相连通,第二进出料通道与第一出料通道相连通,第二入料通道被截止;所述活动块(3)位于第二工位时,第一进出料通道与第一出料通道相连通,第二进出料通道与第二入料通道相连通,第一入料通道被截止。The dispensing valve has at least a first station and a second station that move the movable block (3) relative to the fixed block (2); when the movable block (3) is in the first station, the first inlet and outlet channels are The first feed channel is in communication, the second inlet and outlet channels are in communication with the first discharge channel, and the second feed channel is closed; when the movable block (3) is in the second station, the first inlet and outlet channels are The first discharge passage is in communication, the second inlet and outlet passages are in communication with the second feed passage, and the first feed passage is closed.
  2. 如权利要求1所述的封闭式无受料斗的混凝土泵送机构,其特征在于:所述固定块(2)与活动块(3)之间具有第一滑动接触面;The enclosed hopper-free concrete pumping mechanism according to claim 1, wherein the fixed block (2) and the movable block (3) have a first sliding contact surface;
    所述第一进出料通道和第二进出料通道的内端设置在第一滑动接触面处,所述第一入料通道的出料端、第二入料通道的出料端以及第一出料通道的入料端亦设置在所述第一滑动接触面处,以使活动块(3)处于第一工位时,第一入料通道出料端和第一出料通道的进料端分别与第一进出料通道的内端和第二进出料通道的内端一一对应连通,且第二入料通道在第一滑动接触面处被截止,活动块(3)处于第二工位时,第一出料通道的进料端和第二入料通道出料端分别与第一进出料通道的内端和第二进出料通道的内端一一对应连通,且第一入料通道在第一滑动接触面处被截止。The inner ends of the first inlet and outlet channels and the second inlet and outlet channels are disposed at a first sliding contact surface, the discharge end of the first inlet channel, the discharge end of the second inlet channel, and the first outlet The feed end of the material passage is also disposed at the first sliding contact surface so that when the movable block (3) is at the first station, the discharge end of the first feed passage and the feed end of the first discharge passage One-to-one correspondence with the inner end of the first inlet and outlet channel and the inner end of the second inlet and outlet channel, respectively, and the second feeding channel is cut off at the first sliding contact surface, and the movable block (3) is in the second station The feeding end of the first discharging channel and the discharging end of the second feeding channel are respectively in communication with the inner end of the first feeding and discharging channel and the inner end of the second feeding and discharging channel, and the first feeding channel It is cut off at the first sliding contact surface.
  3. 如权利要求1所述的封闭式无受料斗的混凝土泵送机构,其特征在于:所述第一入料通道用于与配送阀的第一输入端相连通,所述第二入料通道用于与配送阀的第二输入端相连通,是指:A closed hopper-free concrete pumping mechanism according to claim 1 wherein: said first feed passage is for communicating with a first input end of the dispensing valve, and wherein said second feed passage is for Connected to the second input of the dispensing valve means:
    所述输入管(1)为柔性,配送阀的第一输入端设置在第一入料通道的进料端,配送阀的第二输入端设置在第二入料通道的进料端;The input pipe (1) is flexible, the first input end of the dispensing valve is disposed at the feeding end of the first feeding channel, and the second input end of the dispensing valve is disposed at the feeding end of the second feeding channel;
    或者,所述固定块(2)和活动块(3)之间具有第二滑动接触面,所述固定块(2)上还设有第三入料通道和第四入料通道,所述第三入料通道的入料端即配送阀的第一输入端,所述第四入料通道的入料端即配送阀的第二输入端,所述第三入料通道的出料端以及第四入料通道的出料端设置在第二滑动接触面处,第一入料通道的进料端和第二入料通道的进料端亦设置在第二滑动接触面处,以使活动块(3)处于第一工位时,第三入料通道出料端与第一入料通道的进料端相对应连通,第四入料通道出料端在第二滑动接触面处被截止,活动块(3)处于第二工位时,第三入料通道出料端在第二滑动接触面处被截止,第四入料通道出料端与第二入料通道的进料端相对应连通。Or a second sliding contact surface between the fixed block (2) and the movable block (3), the fixed block (2) further comprising a third feeding channel and a fourth feeding channel, wherein the The feed end of the three feed passage is the first input end of the dispensing valve, the feed end of the fourth feed passage is the second input end of the dispensing valve, and the discharge end of the third feed passage and the first The discharge end of the four feed passages is disposed at the second sliding contact surface, and the feed end of the first feed passage and the feed end of the second feed passage are also disposed at the second sliding contact surface to make the movable block (3) When in the first station, the discharge end of the third feed passage is correspondingly connected to the feed end of the first feed passage, and the discharge end of the fourth feed passage is closed at the second sliding contact surface. When the movable block (3) is in the second station, the discharge end of the third feed passage is closed at the second sliding contact surface, and the discharge end of the fourth feed passage corresponds to the feed end of the second feed passage. Connected.
  4. 如权利要求1所述的封闭式无受料斗的混凝土泵送机构,其特征在于:所述第一出料通道用于与配送阀的输出端相连通,是指:The enclosed hopper-free concrete pumping mechanism according to claim 1, wherein the first discharge passage is connected to the output end of the delivery valve, which means:
    所述输出管(4)为柔性,配送阀的输出端设置在第一出料通道的出料端;The output tube (4) is flexible, and the output end of the dispensing valve is disposed at the discharge end of the first discharge passage;
    或者,所述固定块(2)和活动块(3)之间具有第三滑动接触面,所述固定块(2)上还设有第二出料通道,所述第二出料通道的进料端以及第一出料通道的出料端均设置在第三滑动接触面处,以使活动块(3)相对于固定块(2)移动时所述第二出料通道的进料端始终与第一出料通道的出料端相通;所述配送阀的输出端设置在第二出料通道的出料端。Or a third sliding contact surface between the fixing block (2) and the movable block (3), and a second discharging channel is further disposed on the fixing block (2), and the second discharging channel is further advanced. The material end and the discharge end of the first discharge channel are both disposed at the third sliding contact surface so that the feeding end of the second discharge channel is always moved when the movable block (3) moves relative to the fixed block (2) And communicating with the discharge end of the first discharge passage; the output end of the distribution valve is disposed at the discharge end of the second discharge passage.
  5. 如权利要求1所述的封闭式无受料斗的混凝土泵送机构,其特征在于:所述活动块(3)相对于固定块(2)进行直线往复移动或往复摆动;The enclosed hopper-free concrete pumping mechanism according to claim 1, wherein the movable block (3) linearly reciprocates or reciprocates relative to the fixed block (2);
    当所述活动块(3)相对于固定块(2)进行往复摆动时,配送阀的输出端设置在第一出料通道的出料端,所述输出管(4)通过转动连接方式与配送阀的输出端相连接,且该转动连接处的轴线与活动块(3)的摆动轴线相重合。When the movable block (3) reciprocates relative to the fixed block (2), the output end of the dispensing valve is disposed at the discharge end of the first discharge passage, and the output pipe (4) is connected and distributed by rotation The output ends of the valves are connected and the axis of the rotational joint coincides with the pivot axis of the movable block (3).
  6. 如权利要求5所述的封闭式无受料斗的混凝土泵送机构,其特征在于:所述活动块(3)相对于固定块(2)在水平面内摆动或者是在竖直面内摆动。A closed hopper-free concrete pumping mechanism according to claim 5, characterized in that the movable block (3) is swung in a horizontal plane or in a vertical plane with respect to the fixed block (2).
  7. 如权利要求1至6任一所述的封闭式无受料斗的混凝土泵送机构,其特征在于:所述配送阀上的进料通道还连通有出气管路,所述出气管路上设有出气阀门。The closed hopper-free concrete pumping mechanism according to any one of claims 1 to 6, wherein the feed passage on the distribution valve is further connected with an air outlet pipe, and the air outlet pipe is provided with air outlet. valve.
  8. 如权利要求1至6任一所述的封闭式无受料斗的混凝土泵送机构,其特征在于:所述输入管(1)具有两组以上的入料端,各入料端处分别设有阀门。The closed type hopper-free concrete pumping mechanism according to any one of claims 1 to 6, wherein the input pipe (1) has two or more feeding ends, and each feeding end is respectively provided with valve.
  9. 如权利要求1至6任一所述的封闭式无受料斗的混凝土泵送机构,其特征在于:还设有与所述配送阀中管路相连通的冲洗管路。A closed hopper-free concrete pumping mechanism according to any one of claims 1 to 6, further comprising a flushing line in communication with the line in the dispensing valve.
  10. 如权利要求1至6任一所述的封闭式无受料斗的混凝土泵送机构,其特征在于:所述配送阀或者管路上还设有流量测量装置。The enclosed hopper-free concrete pumping mechanism according to any one of claims 1 to 6, characterized in that the distribution valve or the pipeline is further provided with a flow measuring device.
PCT/CN2019/078413 2018-04-16 2019-03-18 Closed concrete pumping mechanism having no receiving hopper WO2019201041A1 (en)

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CN201810337331.2A CN108265984A (en) 2018-04-16 2018-04-16 The concrete pumping mechanism of closed no hopper

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108265984A (en) * 2018-04-16 2018-07-10 烟台盛利达工程技术有限公司 The concrete pumping mechanism of closed no hopper

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CN108265984A (en) * 2018-04-16 2018-07-10 烟台盛利达工程技术有限公司 The concrete pumping mechanism of closed no hopper
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FR2273988A1 (en) * 1974-06-07 1976-01-02 Ripamonti Eugenio Three way distributor valve for cement pump - wear reduced by each twin cylinder discharging into outlet pipe
DE3122819A1 (en) * 1981-06-09 1982-12-30 Maschinenfabrik Walter Scheele GmbH & Co KG, 4750 Unna-Massen Mounting for the pivot arm of the distributor of a concrete pump
DE4204330A1 (en) * 1992-02-14 1993-08-19 Putzmeister Maschf Pump for ready mixed concrete delivery truck - has pump housing offset from vehicle frame to accommodate swivel mounted delivery chute
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CN105275792A (en) * 2014-07-22 2016-01-27 中联重科股份有限公司 Distribution device of concrete pumping device and concrete pumping device
CN108265984A (en) * 2018-04-16 2018-07-10 烟台盛利达工程技术有限公司 The concrete pumping mechanism of closed no hopper
CN208039848U (en) * 2018-04-16 2018-11-02 烟台盛利达工程技术有限公司 The concrete pumping mechanism of closed no hopper

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