WO2019199328A1 - Three-dimensional printing - Google Patents

Three-dimensional printing Download PDF

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Publication number
WO2019199328A1
WO2019199328A1 PCT/US2018/027600 US2018027600W WO2019199328A1 WO 2019199328 A1 WO2019199328 A1 WO 2019199328A1 US 2018027600 W US2018027600 W US 2018027600W WO 2019199328 A1 WO2019199328 A1 WO 2019199328A1
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WO
WIPO (PCT)
Prior art keywords
agent
build material
fusing agent
examples
fusing
Prior art date
Application number
PCT/US2018/027600
Other languages
French (fr)
Inventor
Miguel Vega VELASCO
Alejandro TORRES PINERO
Pedro Garcia GARCES
Original Assignee
Hewlett-Packard Development Company, L.P.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hewlett-Packard Development Company, L.P. filed Critical Hewlett-Packard Development Company, L.P.
Priority to PCT/US2018/027600 priority Critical patent/WO2019199328A1/en
Publication of WO2019199328A1 publication Critical patent/WO2019199328A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/20Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B29C64/245Platforms or substrates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/165Processes of additive manufacturing using a combination of solid and fluid materials, e.g. a powder selectively bound by a liquid binder, catalyst, inhibitor or energy absorber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00Materials specially adapted for additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00Materials specially adapted for additive manufacturing
    • B33Y70/10Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00Products made by additive manufacturing

Definitions

  • Three-dimensional (3D) printing may be an additive printing process used to make three-dimensional solid parts from a digital model.
  • 3D printing is often used in rapid product prototyping, mold generation, and mold master generation.
  • Some 3D printing techniques are considered additive processes because they involve the application of successive layers of material. This is unlike traditional machining processes, which often rely upon the removal of material to create the final part.
  • Materials used in 3D printing often include curing or fusing, which for some materials may be accomplished using heat-assisted extrusion or sintering, and for other materials may be accomplished using digital light projection technology.
  • Fig. 1 is a flow diagram illustrating an example of a method of forming a build material composition for three-dimensional printing
  • FIG. 2 is a flow diagram illustrating an example of a method for three- dimensional printing
  • Figs. 3A through 3E are schematic and partially cross-sectional cutaway views depicting the formation of a 3D part using an example of the 3D printing method disclosed herein;
  • FIG. 4 is a simplified isometric and schematic view of an example of a 3D printing system disclosed herein;
  • FIG. 5 is a flow diagram illustrating an example of a method of forming a
  • Figs. 6-8 show examples of three-dimensional printed parts.
  • the present disclosure refers herein to three-dimensional printing kits, compositions, parts, methods, and systems.
  • Three-dimensional (3D) printing is a common technique for producing complex parts or molds in a small series scale by using ink-jet technology.
  • the size accuracy of the 3D printed parts is of great importance for wide use of this technology.
  • the chemical solidification reaction of the build material powder with the binder during fabrication of the 3D parts can result in shrinkage. Warpage can result whenever shrinkage does not occur uniformly throughout the entire part. As a result, the size deviation is a result of the layer-wise printing process and the inhomogeneous shrinkage.
  • One way to reduce these deviations or dimensional inaccuracies is forming a perimeter membrane along at least portions of the parts.
  • the perimeter membrane can be made of the same material that is used for 3D printing the part. This membrane can be added as the last step in the design or printing process of the 3D part.
  • the perimeter membrane can be added or formed at any edge or portion of the 3D part to reduce or eliminate part deformations and deviations depending on part shape.
  • open sections in 3D parts like U and C shaped 3D parts, can include perimeter membrane in the negative space of the U and/or C shaped 3D parts.
  • thin and/or large parts with shapes similar to rectangles where one of the dimensions on the plane is larger than the other can be improved using these membranes creating a replicate of the part with unions to the original one in order to create a box around the part retaining the deformations.
  • These membranes could be perforated in order to dissipate heat and reduce the material used in forming these membranes.
  • the perimeter membranes can be adapted to any polymeric or polymer- ceramic composite material.
  • the membranes are designed for easy removal. This membrane removal can be done before post-processing the part. This way post processing can be applied directly in what is almost the final shape and part aspect. This post-processing can be done with automatic sandblasters, manual methods, or tumbling machines. The membranes can also be removed almost completely by hand.
  • Perimeter membranes as described herein, can have thin walls (e.g., about 200 microns thickness or lesser) that connect the perimeter membrane of one or multiple sections over the part depending on the complexity of the part geometry.
  • composition As used herein,“material set” or“kit” is understood to be synonymous with “composition.” Further,“materia! set” and“kit” are understood to be compositions comprising one or more components where the different components in the composition.
  • compositions are each contained in one or more containers, separately or in any combination, prior to and during printing but these components can be combined together during printing.
  • the containers can be any type of a vessel, box, or receptacle made of any material.
  • kits for three-dimensional printing comprising: (I) a perimeter membrane composition comprising: a powder build material; and (II) a three-dimensional part composition comprising: the powder build material, a fusing agent, and a detailing agent.
  • the powder build materia! is selected from the group consisting of polymeric powder, polymer-ceramic composite powder, and combinations thereof
  • the fusing agent comprises a first fusing agent.
  • the fusing agent further comprises a second fusing agent different from the first fusing agent.
  • the three-dimensional part composition further comprises: a cyan ink composition, a yellow ink composition, a magenta ink composition, and a black ink composition.
  • the perimeter membrane composition further comprises an agent, wherein the agent is a third fusing agent or the detailing agent.
  • the first fusing agent comprises at least one nanoparticle, wherein the nanopartide comprises at least one metal oxide, which absorbs infrared light in a range of from about 780 nm to about 2300 nm and is shown in formula (1 ): m IV! On (1 )
  • M is an alkali metal
  • m is greater than 0 and less than 1
  • IW is any metal
  • n is greater than 0 and less than or equal to 4
  • the nanopartide has a diameter of from about 0.1 nm to about 500 nm.
  • the second fusing agent comprises a near infrared absorbing compound.
  • the near infrared absorbing compound is selected from the group consisting of carbon black, oxonol, squary!ium, cha!cogenopyryiarylidene,
  • bis(chalcogenopyrylo)polymethine bis(aminoaryl)polymetbine, merocyanine, trinuclear cyanine, indene-crosslinked polymethine, oxyindolidine, iron complexes, quinoids, nickel-dithioiene complex, cyanine dyes, and combinations thereof.
  • the powder build material comprises fillers selected from the group consisting of silica, alumina, glass, and combinations thereof.
  • the polymeric powder is selected from the group consisting of polyamide, polyethylene, polyethylene terephthalate, polystyrene, polyacetal, polypropylene, polycarbonate, polyester, thermal polyurethanes, and combinations thereof.
  • the polyamide is selected from the group consisting of polyamide-11 , polyamide-12, polyamide-8, polyamide-8, polyamide-9, poiyamide-6,8, polyamide- 6,12, po!yamide-8,12, po!yamide-9,12, polyamide-13, polyamide-6,13, and combinations thereof.
  • the polyamide is polyamide ⁇ 12.
  • the detailing agent comprises: at least one co-solvent; at least one surfactant; at least one anti-kogation agent; at least one chelating agent; at least one biocide; and water.
  • a three-dimensional printed part comprising: (I) a perimeter membrane comprising a powder build material; and (II) a pre-part comprising: the powder build material, a fusing agent, and a detailing agent, wherein the perimeter membrane has a thickness of from about 50 microns to about 10,000 microns, and wherein the perimeter membrane is removably attached to at least a portion of the pre-part.
  • a method of three-dimensional printing comprising: (I) forming a perimeter membrane, wherein the perimeter membrane comprises a powder build material; and (II) forming a pre-part, wherein the pre-part comprises the powder build material, a fusing agent, and a detailing agent, wherein the perimeter membrane is removably connected to at least a portion of the pre-part.
  • the powder build material is selected from the group consisting of polymeric powder, polymer-ceramic composite powder, and combinations thereof.
  • the fusing agent comprises a first fusing agent.
  • the fusing agent further comprises a second fusing agent different from the first fusing agent.
  • the pre-part further comprises: a cyan ink composition, a yellow ink composition, a magenta ink composition, and a black ink composition.
  • the perimeter membrane further comprises an agent, wherein the agent is a third fusing agent or the detailing agent.
  • the second fusing agent comprises a near infrared absorbing compound.
  • the near infrared absorbing compound is selected from the group consisting of carbon black, oxonol, squarylium, chalcogenopyrylarylidene, bis(chalcogenopyrylo)polymethine, bis(aminQaryl)poiymetbine, merocyanine, trinudear cyanine, indene-crosslinked po!ymethine, oxyindolidine, iron complexes, quinoids, nickei-dithiolene complex, cyanine dyes, and combinations thereof.
  • the powder build material comprises fillers selected from the group consisting of silica, alumina, glass, and combinations thereof.
  • the polymeric powder is selected from the group consisting of polyamide, polyethylene, polyethylene terephthalate, polystyrene, polyacetal, polypropylene, polycarbonate, polyester, thermal polyurethanes, and combinations thereof.
  • the polyamide is selected from the group consisting of polyamide-11 , polyamide-12, polyamide-8, polyamide ⁇ 8, poiyamide-9, polyamide-6, 6, polyamide- 6,12, polyamide-8,12, polyamide-9,12, polyamide-13, polyamide-6,13, and
  • a method of forming a three-dimensional printed part comprising: (I) forming a perimeter membrane, wherein the perimeter membrane comprises a powder build material and an agent; and (II) forming a pre-part, wherein the pre-part comprises the powder build material, a fusing agent, and a detailing agent, wherein the perimeter membrane has a thickness of from about 50 microns to about 10,000 microns, and wherein the perimeter membrane is removably attached to at least a portion of the pre-part.
  • the perimeter membrane can have a thickness of from about 100 microns to about 1 ,000 microns, or from about 150 microns to about 500 microns, or from about 200 microns to about 300 microns, or less than about 400 microns, or less than about 300 microns, or less than about 200 microns, or at least 100 microns, or at least about 200 microns.
  • the fusing agent comprises a first fusing agent and a second fusing agent, wherein the second fusing agent is different from the first fusing agent; and the agent is a third fusing agent or the detailing agent.
  • a method of three- dimensional printing comprising: (i) depositing a layer of a powder build material on a build platform; (ii) based on a 3D object model, selectively applying a fusing agent to at least a portion of the layer of the powder build material; (ill) exposing the build material composition to radiation to fuse the at least the portion to form a layer of a 3D pre-part; and (iv) depositing a layer of a perimeter membrane comprising the powder build material, wherein the layer of the perimeter membrane is adjacent to the layer of the 3D pre-part
  • the method can further comprise: (v) repeating (i) and (ii) in order at least once and then carrying out (iii) after each time (i) and (ii) are carried out followed by (iv), or carrying out (iv) after each time (i) and (ii) are carried out followed by (iii); and (vi) removing the perimeter membrane from the 3D pre-part to form a 3D printed part.
  • the powder build material 16 can be selected from the group consisting of polymeric powder, polymeric-ceramic composite powder, and combinations thereof.
  • the build material may be a polymeric build material.
  • the term“polymeric build material” may refer to crystalline or semi- crystalline polymer particles or composite particles made up of polymer and ceramic. Any of the particles may be in powder form.
  • semi-crystalline polymers include semi-crystalline thermoplastic materials with a wide processing window of greater than 5°C (i.e. , the temperature range between the melting point and the re- crystallization temperature).
  • thermoplastic materials include polyamides (PAs) (e.g., PA 11 / nylon 11 , PA 12 / nylon 12, PA 6 / nylon 6, PA 8 / nylon 8, PA 9 / nylon 9, PA 66 / nylon 66, PA 612 / nylon 612, PA 812 / nylon 812, PA 912 / nylon 912, etc.).
  • PAs polyamides
  • crystalline or semi-crystalline polymers suitable for use as the build material particles include polyethylene, polyethylene oxide, polypropylene, polyoxomethylene (i.e., polyacetals), and combinations thereof. Still other examples of suitable build material particles include polystyrene, polycarbonate, polyester, polyurethanes, other engineering plastics, and combinations thereof. It should be noted that the“combinations” of the polymers described herein can include blends, mixtures, block copolymers, random copolymers, alternating copolymers, periodic polymers, and mixtures thereof. [0062] In some examples, the build materia! may be a polymeric-ceramic
  • The“polymeric-ceramic composite” powder can include one or more of the polymers described above in combination with one or more ceramic materials in the form of a composite.
  • the polymeric-ceramic composite can include any weight combination of polymeric material and ceramic material.
  • the polymeric material can be present in an amount of up to 99 wt% with the balance being ceramic material or the ceramic material can be present in an amount of up to 99 wt% with the balance being polymeric material.
  • the ceramic material can be selected from the group consisting of silica, fused silica, quartz, alumina silicates, magnesia silicates, boria silicates, and mixtures thereof.
  • ceramic materials can include metal oxides, inorganic glasses, carbides, nitrides, and borides. Some specific examples can include alumina (AI203), Na20/CaO/Si02glass (soda-lime glass), silicon nitride (Si3N4), silicon dioxide (Si02), zirconia (Zr02), titanium dioxide (T102), glass frit materials, or combinations thereof.
  • 30 wt% glass may be mixed with 70 wt% alumina.
  • the polymeric materia! or the polymeric-ceramic composite materia! may be made up of similarly sized particles or differently sized particles.
  • size or “particle size,” as used herein, refers to the diameter of a substantially spherical particle, or the average diameter of a non-spherical particle (i.e. , the average of multiple diameters across the particle), or the effective diameter of a non-spherical particle (I.e., the diameter of a sphere with the same mass and density as the non- spherical particle).
  • a substantially spherical particle i.e., spherical or near-spherical
  • any individual particles having a sphericity of ⁇ 0.84 are considered non-spherical (irregularly shaped).
  • the particle size of the polymeric materia! or the polymeric-ceramic composite material particles can be from about 10 pm to about 500 pm, or less than about 450 pm, or less than about 400 pm, or less than about 350 pm, or less than about 300 pm, or less than about 250 pm, or less than about 200 pm, or less than about 150 pm, or less than about 150 pm, or less than about 90 pm, or less than about 80 pm, or at least about 10 pm, or at least about 20 pm, or at least about 30 pm, or at least about 40 pm, or at least about 50 pm, or at least about 60 pm, or at least about 70 pm, or at least about 80 pm, or at least about 90 pm, or at least about 100 pm , or at least about 110 pm , or at least about 120 pm , or at least about 130 pm , or at least about 140 p , or at least about 150 p , or at least about 160 pm , or at least about 170 pm, or at least about 180 pm, or at least about 190 pm
  • the build material particles may have a melting point or softening point ranging from about 50°C to about 400°C.
  • the build material particles may be a polyamide having a melting point of 180°C.
  • the build material particles may be made up of similarly sized particles or differently sized particles.
  • size refers to the diameter of a spherical particle, or the average diameter of a non-spherical particle (i.e., the average of multiple diameters across the particle), or the volume-weighted mean diameter of a particle distribution.
  • the build material can include one or more fillers.
  • the fillers can be selected from glass beads, fumed silica, natural or synthetic fibers, glass fibers, carbon fibers, boron fibers, Kevlar® fiber, PTFE fiber, ceramic fibers, silicon carbide fibers, alumina fiber, and combinations thereof.
  • the filler can include inorganic oxides, carbides, borides and nitrides having a Knoop hardness of at least 1200.
  • the filler are inorganic oxides, nitrides, borides and carbides of zirconium, tantalum, titanium, tungsten, boron, aluminum and beryllium.
  • the filler is silicon carbide and aluminum oxide.
  • the fillers can be added to the build material in an amount of up to about 30 wt% based on the total amount of the build material, or less than about 25 wt%, or less than about 20 wt%, or less than about 15 wt%, or less than about 10 wt%.
  • the build material can include one or more fillers.
  • the fillers can be selected from natural or synthetic inorganic fillers such as glass beads, fumed silica, hollow glass beads, glass fibers, crushed glass, silicone dioxide, aluminum oxide, calcium carbonate, kaolin (hydrous aluminum silicate), and
  • the fillers can be selected from ceramic fillers such ceramic fibers, silicon carbide fibers, alumina fiber, and combinations thereof.
  • the fillers can be selected from natural or synthetic organic fillers such as synthetic fibers such as carbon fibers, polypropylene fibers, polyamide fibers, polyoxymethylene fibers, ultra- high molecular weight polyethylene fibers, polytetrafluoroethyiene fibers, liquid crystal (LCP) fibers, Kevlar® fibers, and combinations thereof.
  • the filler can include inorganic oxides, carbides, borides and nitrides having a Knoop hardness of at least 1200.
  • the filler are inorganic oxides, nitrides, borides and carbides of zirconium, tantalum, titanium, tungsten, boron, aluminum and beryllium.
  • the filler is silicon carbide and aluminum oxide.
  • the filler can be a filler is a reinforcing material selected from the group consisting of glass beads, fumed silica, hollow glass beads, glass fibers, crushed glass, silicone dioxide, aluminum oxide, calcium carbonate, hydrous aluminum silicate, ceramic fibers, silicon carbide fibers, alumina fibers, carbon fibers, polypropylene fibers, polyamide fibers, polyoxymethylene fibers, ultra-high molecular weight polyethylene fibers, polytetrafluoroethyiene fibers, liquid crystal fibers, Kevlar® fibers, and combinations thereof.
  • a filler is a reinforcing material selected from the group consisting of glass beads, fumed silica, hollow glass beads, glass fibers, crushed glass, silicone dioxide, aluminum oxide, calcium carbonate, hydrous aluminum silicate, ceramic fibers, silicon carbide fibers, alumina fibers, carbon fibers, polypropylene fibers, polyamide fibers, polyoxymethylene fibers, ultra-high molecular weight polyethylene fibers, polytetra
  • the filler can be a flame retarding compound selected from the group consisting of an alkali or earth alkali sulfonate, sulphonamide salt, perfluoroborate, haiogenated compound and phosphorus-bearing organic compound, and
  • the filler can be an elastomeric material selected from the group consisting of styrene butadiene styrene block copolymers, styrene-ethylene/butylene-styrene block copolymer, styrene-isoprene-styrene block copolymer, hydrogenated styrene- isoprene-styrene block copolymer, ethylene-propylene rubber, ethylene propylene diene monomer rubber, and combinations thereof.
  • the fillers can be added to the build material in an amount of up to about 30 wt% based on the total amount of the build material, or less than about 25 wt%, or less than about 20 wt%, or less than about 15 wt%, or less than about 10 wt%, or less than about 5 wt%.
  • the build materia! composition can include glass as a filler.
  • the glass is selected from the group consisting of solid glass beads, hollow glass beads, porous glass beads, glass fibers, crushed glass, and a combination thereof.
  • the glass is selected from the group consisting of soda lime glass (Na20/Ca0/Si02), borosilicate glass, phosphate glass, fused quartz, and a combination thereof.
  • the glass is selected from the group consisting of soda lime glass, borosilicate glass, and a combination thereof.
  • the glass may be any type of non-crystalline silicate glass.
  • a surface of the glass is modified with a functional group selected from the group consisting of an acrylate functional silane, a methacrylate functional silane, an epoxy functional silane, an ester functional silane, an amino functional silane, and a combination thereof.
  • a functional group selected from the group consisting of an acrylate functional silane, a methacrylate functional silane, an epoxy functional silane, an ester functional silane, an amino functional silane, and a combination thereof.
  • Examples of glass modified with such functional groups and/or such functional groups that may be used to modify the glass are available from Potters Industries, LLC (e.g., an epoxy functional silane or an amino functional silane), Gelest Inc. (e.g., an acrylate functional silane or a methacrylate functional silane), Sigma-Aldrich (e.g., an ester functional silane), etc.
  • the glass is selected from the group consisting of soda lime glass, borosilicate glass, phosphate glass, fused quartz, and a combination thereof; or a surface of the glass is modified with a functional group selected from the group consisting of an acrylate functional silane, a methacrylate functional silane, an epoxy functional silane, an ester functional silane, an amino functional silane, and a combination thereof; or a combination thereof.
  • the glass can be dry blended with the polymer build material.
  • the glass can be encapsulated by the polymer build material.
  • the polymer build material may form a continuous coating (i.e. , none of the glass is exposed) or a substantially continuous coating (i.e., 5% or less of the glass is exposed) on the glass.
  • Whether the glass is dry blended with the polymer build materia! or encapsulated by the polymer build material may depend, in part, on i) the characteristics of the glass, and ii) the 3D printer with which the build materia! composition is to be used.
  • the glass when the glass includes glass fibers and/or crushed glass, the glass may be encapsulated by the polymer build material.
  • the glass when segregation of dry blended polymer build material and glass may occur and cause damage to the 3D printer in which the build material composition is to be used, the glass may be encapsulated by the polymer build material.
  • the polymer build material, the glass, and/or the encapsulated build material may be made up of similarly sized particles or differently sized particles.
  • the average particle size of the build material composition ranges from about 5 pm to about 100 pm. In another example, the average particle size of the build material composition ranges from about 10 pm to about 100 pm.
  • the average particle size(s) of the build material composition may depend on whether the glass is dry blended with the polymer build material or encapsulated by the polymer build material.
  • the average particle size of the polymer build material may range from about 20 pm to about 200 pm, and the average particle size of the glass may range from about 5 pm to about 150 pm.
  • the D50 i.e., the median of the particle size distribution, where 1 ⁇ 2 the population is above this value and 1 ⁇ 2 is below this value
  • the polymer build material may be about 60 pm.
  • the average particle size of the glass may range from about 5 pm to about 100 pm. In another example, the average particle size of the glass (prior to being coated) may range from about 30 pm to about 50 pm.
  • the average particle size of the encapsulated build material i.e., the glass coated with the polymer build material
  • the average particle size of the encapsulated build material may depend upon the size of the glass prior to coating and the thickness of the polymer build material that is applied to the glass. In an example, the average particle size of the encapsulated build material may range from about 10 pm to about 200 pm. In another example, the average particle size of the encapsulated build material may range from about 20 pm to about 120 pm. In still another example, the D50 of the encapsulated build material may be about 60 pm.
  • the weight ratio of the glass to the polymer build material ranges from about 5:95 to about 60:40. In some examples, the weight ratio of the glass to the polymer build material ranges from about 10:90 to about 60:40; or from about 20:80 to about 60:40; or from about 40:60 to about 60:40; or from about 5:95 to about 40:60; or from about 5:95 to about 50:50. In another example, the weight ratio of the glass to the polymer build material is 40:60. In still another example, the weight ratio of the glass to the polymer build material is 50:50. In yet another example, the weight ratio of the glass to the polymer build material is 60:40.
  • additives may be included in the polymer build material.
  • the weight of the polymer build material for the purpose of determining the weight ratio of the glass to the polymer build material, may include the weight of the additives in addition to the weight of the polymer.
  • the weight of the polymer build material for the purpose of determining the weight ratio of the glass to the polymer build material, includes the weight of the polymer alone (whether or not additives are included in the build material composition).
  • the weight ratio of the glass to the polymer build material may depend, in part, on the desired properties of the 3D part to formed, the glass used, the polymer build material used, and/or the additives included in the polymer build material.
  • the build material composition in addition to the polymer build material and the glass, may include an antioxidant, a brightener, a charging agent, a flow aid, or a combination thereof. While several examples of these additives are provided, it is to be understood that these additives are selected to be thermally stable (i.e., will not decompose) at the 3D printing process temperatures.
  • Antioxidant(s) may be added to the build material composition to prevent or slow molecular weight decreases of the polymer build material and/or may prevent or slow discoloration (e.g., yellowing) of the polymer build material by preventing or slowing oxidation of the polymer build material.
  • the antioxidant may be a radical scavenger. In these examples, the antioxidant may include
  • IRGANOX® 1098 (benzenepropanamide, N,N'-1 ,6-hexanediylbis(3,5-bis(1 , 1 - dimethylethyi) ⁇ 4-hydroxy)), !RGAIMOX® 254 (a mixture of 40% triethylene glycol bis(3 ⁇ tert-butyl-4-hydroxy-S-melhylphenyl), polyvinyl alcohol and deionized water), and/or other sterically hindered phenols.
  • the antioxidant may include a phosphite and/or an organic sulfide (e.g., a thioester).
  • the antioxidant may be included in the build material composition in an amount ranging from about 0.01 wt% to about 5 wt%, based on the total weight of the build material composition.
  • Fiow aid(s) may be added to improve the coating flowability of the build material composition.
  • Flow aids may be particularly beneficial when the build material composition or the polymer build material has an average particle size less than 100 pm.
  • the flow aid improves the flowability of the build material composition by reducing the friction, the lateral drag, and the tribocharge buildup (by increasing the particle conductivity).
  • Suitable flow aids include tricalcium phosphate (E341 ), powdered cellulose (E460(ii)), calcium stearate (E470), magnesium stearate (E470b), sodium bicarbonate (E500), sodium ferrocyanide (E535), potassium ferrocyanide (E536), calcium ferrocyanide (E538), bone phosphate (E542), sodium silicate (E550), silicon dioxide (E551 ), calcium silicate (E552), magnesium trisilicate (E553a), talcum powder (E553b), sodium aluminosilicate (E554), potassium aluminum silicate (E555), calcium aluminosilicate (E556), bentonite (E558), aluminum silicate (E559), stearic acid (E570), and aluminum oxide.
  • the fiow aid is added in an amount ranging from greater than 0 wt% to less than 5 wt%, based upon the total weight of the build material composition.
  • antistatic agent(s) can be added to the build material.
  • the antistatic agent(s) may include a salt of an alkali or alkaline earth metal.
  • the salt of the alkali or alkaline earth metal may include quaternary amines, chlorates, phosphates, carbonates, borates, phosphonates, sulfates, acetates, citrates, and perchlorates.
  • Non-limiting examples of carbonates include sodium carbonates, potassium carbonates, lithium carbonates, barium carbonates, magnesium
  • perchlorates include sodium perchlorate, potassium perchlorate, lithium perchlorate, barium perchlorate, magnesium perchlorate, calcium perchlorate, ammonium perchlorate, cobaltous perchlorate, ferrous perchlorate, lead perchlorate, manganese perchlorate, and nickel perchlorate.
  • Non-limiting examples of chlorates include sodium chlorates, potassium chlorates, lithium chlorates, barium chlorates, magnesium chlorates, calcium chlorates, ammonium chlorates, cobaltous chlorates, ferrous chlorates, lead chlorates, manganese chlorates, and nickel chlorates.
  • Non-limiting examples of phosphates include sodium phosphates, potassium phosphates, lithium phosphates, barium phosphates, magnesium
  • phosphates calcium phosphates, ammonium phosphates, cobaltous phosphates, ferrous phosphates, lead phosphates, manganese phosphates, and nickel
  • the antistatic agent may also be a sulfonimide or a sulfonamide, a neoalkoxy titanate and zirconate.
  • the antistatic agent can be thermally stable at a polymer melt processing temperature
  • the antistatic agent can be selected from the group consisting of Li2NiBr4, Li2CuCI4, LiCuO, LiCu40(P04)2, USOCI2, US02CI2, LiS02, UI2, LiN3, C6H5COOU, LiBr, U2C03, LiCI, C6H11 (CH2)3C02Li, LiB02, UCI04, U3P04, U2S04, LI2B407, LIAICI4, AuC!4Li, LiGaC!4, LiBF4, LiMn02, LiFeS2, LiAg2Cr04, LiAg2V4G11 , LiSVO, LiCSVO, CF3S03U, LiPF6, LIBF4, UCI04, LiCuS, LiPbCuS, LiFeS, LiBi2Pb205, LiBi203, UV205, LiCo02, LiNiCo02, LiCuCI2, Li/Ai- V205, lithium bis(oxalato)bor
  • the antistatic agent may be present in the build material in an amount ranging from about 0.01 wt.% to about 20 vvt.% based upon the total weight percent of the build material. In an example, the antistatic agent may be present in the build material in an amount ranging from about 0.1 wt.% to about 15 wt.%, for example, from about 2 wt.% to about 13 wt.%, for example, about 4 wt.% based upon the total weight percent of the composition.
  • Brightener(s) may be added to the build material composition to improve visibility.
  • suitable brigbteners include titanium dioxide (T ⁇ O2), zinc oxide (ZnO), calcium carbonate (CaCOs), zirconium dioxide (ZrOa), aluminum oxide (AI2O3), silicon dioxide (S1O2), barium titanate and combinations thereof.
  • a stilbene derivative may be used as the brightener. In these examples, the
  • the temperature(s) of the 3D printing process may be selected so that the stilbene derivative remains stable (i.e., the 3D printing temperature does not thermally decompose the stilbene derivative).
  • the brightener may be included In the build material composition in an amount ranging from greater than 0 wt% to about 10 wt%, based on the total weight of the build material composition.
  • Charging agent(s) may be added to the build material composition to suppress tribo-charging.
  • suitable charging agents include aliphatic amines (which may be ethoxylated), aliphatic amides, quaternary ammonium salts (e.g., behentrimonium chloride or cocam idopropyl betaine), esters of phosphoric acid, polyethylene glycolesters, or polyols.
  • Some suitable commercially available charging agents include Hostastat ⁇ FA 38 (natural based ethoxylated aikylamine), Hostastat® FE2 (fatty acid ester), and Hostastat® HS 1 (alkane sulfonate), each of which is available from Ciariant Int. Ltd.).
  • the charging agent is added in an amount ranging from greater than 0 wt% to less than 5 wt%, based upon the total weight of the build material composition.
  • the amounts of the above additives in the first fusing agent, the second fusing agent, the color ink composition, and the detailing agent can total up to about 20 wt% based on the total weight of one of the agent(s)/composition(s).
  • a filler e.g., glass
  • the mixing is a dry blending process.
  • the dry blending may be accomplished by any suitable means.
  • the glass may be dry blended with the polymer build material using a mixer (e.g., an industrial paddle mixer, an industrial high shear mixer, a resonant acoustic mixer, a ball mill, a powder mill, a jet mill, etc.).
  • a mixer e.g., an industrial paddle mixer, an industrial high shear mixer, a resonant acoustic mixer, a ball mill, a powder mill, a jet mill, etc.
  • the mixer may be used at a setting that does not break the glass.
  • the mixer may be used for the dry blending and may also be used to reduce the particle size of the polymer build material.
  • the polymer build material may have a larger particle size at the beginning of the dry blending process and may have a particle size within the desired range for the polymer build material at the end of the dry blending process
  • the method 100 may include mixing the antioxidant, the brightener, the charging agent, the flow aid, or a combination thereof with the glass and polymer build material, before, after, or during the dry blending.
  • the polymer build material may be obtained e.g., compounded with the antioxidant, the brightener, the charging agent, and then dry mixed with the flow aid.
  • the dry blending may be performed in the printer 10 (see, e.g., Fig. 4), or in a separate powder management station.
  • dry blending in the printer 10 may take place in the build material supply 14 with suitable mixing hardware (not shown), or in a separate mixing station.
  • the separate printing station may be set up to deliver the dry blended build material 18 to the supply and/or platform 12.
  • a method of three-dimensional printing 100 comprising: (I) forming a perimeter membrane 102, wherein the perimeter membrane comprises a powder build material; and (II) forming a pre-part 104, wherein the pre-part comprises the powder build material, a fusing agent, and a detailing agent, wherein the perimeter membrane is removably connected to at least a portion of the pre-part
  • a method of forming a three- dimensional printed part 200 comprising: (I) forming a perimeter membrane, wherein the perimeter membrane has a thickness of from about 50 microns to about 10,000 microns 202, wherein the perimeter membrane comprises a powder build material and an agent; and (II) forming a pre-part 204, wherein the pre-part comprises the powder build material, a fusing agent, and a detailing agent, and wherein the perimeter membrane is removably attached to at least a portion of the pre-part.
  • a method of three-dimensional printing 500 comprising: (i) depositing a layer of a powder build material on a build platform 502; (ii) based on a 3D object model, selectively applying a fusing agent to at least a portion of the layer of the powder build material 504; (iii) exposing the build material composition to radiation to fuse the at least the portion to form a layer of a 3D pre-part 506; and (iv) depositing a layer of a perimeter membrane comprising the powder build material 508, wherein the layer of the perimeter membrane is adjacent to the layer of the 3D pre-part.
  • a controller 30 Prior to execution of the method or as part of the method, a controller 30 (see, e.g., Fig. 4) may access data stored in a data store 32 (see, e.g., Fig. 4) pertaining to a 3D part that is to be printed.
  • the controller 30 may determine the number of layers of the build material composition 16 that are to be formed and the locations at which the fusing agent 26 from the applicator 24 is to be deposited on each of the respective layers.
  • the three-dimensional printing method may include forming the build material composition 16.
  • the build material composition 16 is formed prior to applying the build material composition 16
  • the build material composition 16 may be formed in accordance with the method 100 described above.
  • the build material composition 16 may be formed by mixing the glass with the polymer build material.
  • the build material composition 16 may be obtained (e.g., purchased) in the encapsulated form
  • the three-dimensional printing method includes depositing the build material composition 16 to form the build material layer 38.
  • the build material composition 16 in Figs 3A through 3E and Fig. 4 is shown as an encapsulated version of the build material composition 16 - i.e. , filler encapsulating the polymer or polymer encapsulating the filler.
  • the build material composition 16 represents both an encapsulated version, a non-encapsuiated version (i.e., polymer with no filler surrounding or surrounded by filler), and a polymer with no filler version of the build material composition 16 may be used in the method.
  • a printing system (e.g., the printing system 10 shown in Fig. 4) may be used to apply the build material
  • the printing system 10 may include a build area platform 12, a build material supply 14 containing the build material composition 16, and a build material distributor 18.
  • the build area platform 12 receives the build material composition 16 from the build material supply 14.
  • the build area platform 12 may be moved in the directions as denoted by the arrow 20, e.g , along the z-axis, so that the build material composition 16 may be delivered to the build area platform 12 or to a previously formed layer 46.
  • the build area platform 12 may be programmed to advance (e.g., downward) enough so that the build material distributor 18 can push the build material
  • the build area platform 12 may also be returned to its original position, for example, when a new part is to be built.
  • the build material supply 14 may be a container, bed, or other surface that is to position the build material composition 16 between the build material distributor 18 and the build area platform 12.
  • the build materia! distributor 18 may be moved in the directions as denoted by the arrow 22, e.g., along the y-axis, over the build material supply 14 and across the build area platform 12 to spread the layer 38 of the build material composition 16 over the build area platform 12
  • the build material distributor 18 may also be returned to a position adjacent to the build material supply 14 following the spreading of the build materia! composition 16.
  • the build material distributor 18 may be a blade (e.g., a doctor blade), a roller, a combination of a roller and a blade, and/or any other device capable of spreading the build materia! composition 16 over the build area platform 12.
  • the build material distributor 18 may be a counter-rotating roller.
  • the build material supply 14 or a portion of the build material supply 14 may translate along with the build materia! distributor 18 such that build materia!
  • composition 16 is delivered continuously to the material distributor 18 rather than being supplied from a single location at the side of the printing system 10 as depicted in Fig. 3A.
  • the build material supply 14 may supply the build material composition 16 into a position so that it is ready to be spread onto the build area platform 12.
  • the build materia! distributor 18 may spread the supplied build material composition 16 onto the build area platform 12.
  • the controller 30 may process control build material supply data, and in response, control the build material supply 14 to appropriately position the build materia! particles 16, and may process control spreader data, and in response, control the build material distributor 18 to spread the supplied build material composition 16 over the build area platform 12 to form the layer 38 of build material composition 16 thereon.
  • Fig. 3B one build materia! layer 38 has been formed.
  • the layer 38 of the build material composition 16 has a substantially uniform thickness across the build area platform 12.
  • the thickness of the build material layer 38 is about 100 pm.
  • the thickness of the build material layer 38 ranges from about 30 pm to about 300 pm, although thinner or thicker layers may also be used.
  • the thickness of the build material layer 38 may range from about 20 pm to about 500 pm, or from about 50 pm to about 80 pm.
  • the layer thickness may be about 2x (i.e., 2 times) the particle diameter (as shown in Fig 3B) at a minimum for finer part definition. In some examples, the layer thickness may be about 1 2x the particle diameter.
  • the build material layer 38 may be exposed to heating. Heating may be performed to pre-heat the build material composition 16, and thus the heating temperature may be below the melting point or softening point of the polymer of the build material composition 16. As such, the temperature selected will depend upon the build material composition 16 that is used. As examples, the pre-heating temperature may be from about 5°C to about 50°C below the melting point or softening point of the polymer of the build material composition 16. In an example, the pre heating temperature ranges from about 50°C to about 250°C. In another example, the pre-heating temperature ranges from about 150°C to about 17Q°C.
  • Pre-heating the layer 38 of the build material composition 16 may be accomplished by using any suitable heat source that exposes ail of the build material composition 16 on the build area platform 12 to the heat.
  • the heat source include a thermal heat source (e.g., a heater (not shown) integrated into the build are platform 12 (which may include sidewalls)) or the radiation source 34, 34’ (see, e.g., Fig. 4).
  • the method 200 continues by, based on a 3D object model, selectively applying the fusing agent 26 on at least a portion 40 of the build material composition 16.
  • Example compositions of the fusing agent 26 are described below.
  • a single fusing agent 26 may be selectively applied on the portion 40, or multiple fusing agents 26 may be selectively applied on the portion 40.
  • multiple fusing agents 26 may be used to create a multi-colored part.
  • one fusing agent 26 may be applied to an interior portion of a layer and/or to interior layer(s) of a 3D part, and a fusing agent 26 may be applied to the exterior portion(s) of the layer and/or to the exterior layer(s) of the 3D part. In the latter example, the color of the fusing agent 26 will be exhibited at the exterior of the part.
  • the fusing agent 26 may be dispensed from the applicator 24.
  • the applicator 24 may be a thermal inkjet printhead, a piezoelectric printhead, a continuous inkjet printhead, etc., and the selectively applying of the fusing agent 26 may be accomplished by thermal inkjet printing, piezo electric inkjet printing, continuous inkjet printing, etc.
  • the controller 30 may process data, and in response, control the applicator 24 (e.g., in the directions indicated by the arrow 28) to deposit the fusing agent 26 onto predetermined portion(s) 40 of the build material layer 38 that are to become part of the 3D part.
  • the applicator 24 may be programmed to receive commands from the controller 30 and to deposit the fusing agent 26 according to a pattern of a cross- section for the layer of the 3D part that is to be formed.
  • the cross- section of the layer of the 3D part to be formed refers to the cross-section that is parallel to the surface of the build area platform 12. In the example shown in Fig.
  • the applicator 24 selectively applies the fusing agent 26 on those portion(s) 40 of the build material layer 38 that is/are to become the first layer of the 3D part.
  • the fusing agent 26 will be deposited in a square pattern or a circular pattern (from a top view), respectively, on at least a portion of the build material layer 38.
  • the fusing agent 26 is deposited on the portion 40 of the build material layer 38 and not on the portions 42.
  • the volume of the fusing agent 26 that is applied per unit of the build material composition 16 in the patterned portion 40 may be sufficient to absorb and convert enough radiation 44 so that the build material composition 16 in the patterned portion 40 will fuse/coalesce.
  • the volume of the fusing agent 26 that is applied per unit of the build material composition 16 may depend, at least In part, on the radiation absorber used, the radiation absorber loading in the fusing agent 26, and the build material composition 16 used.
  • the three-dimensional printing method continues by exposing the build material composition 16 to radiation 44 to
  • the radiation 44 may be applied with the source 34 of radiation 44 as shown in Fig. 3D or with the source 34’ of radiation 44 as shown in Fig. 3C.
  • the fusing agent 26 enhances the absorption of the radiation 44, converts the absorbed radiation 44 to thermal energy, and promotes the transfer of the thermal heat to the build material composition 16 in contact therewith.
  • the fusing agent 26 sufficiently elevates the temperature of the build material composition 16 in the layer 38 above the melting or softening point of the polymer of the build material composition 16, allowing fusing/coalescing (e.g., thermal merging, melting, binding, etc.) of the build material composition 16 to take place.
  • the application of the radiation 44 forms the fused layer 46, shown in Fig. 3D.
  • portions 42 of the build material layer 38 that do not have the fusing agent 26 applied thereto do not absorb enough radiation 44 to fuse/coaiesce. As such, these portions 42 do not become part of the 3D part that is ultimately formed.
  • the build material composition 16 in portions 42 may be reclaimed to be reused as build material in the printing of another 3D part.
  • the three-dimensional printing method further comprises repeating the applying of the build material composition 16, the selectively applying of the fusing agent 26, and the exposing of the build material composition 16, wherein the repeating forms the 3D part including the layer 46.
  • the processes shown in Figs. 3A through 3D may be repeated to iteratively build up several fused layers and to form the 3D printed part.
  • Fig. 3E illustrates the initial formation of a second build material layer on the previously formed layer 46.
  • the controller 30 may process data, and in response cause the build area platform 12 to be moved a relatively small distance in the direction denoted by the arrow 20.
  • the build area platform 12 may be lowered to enable the next build material layer to be formed.
  • the build material platform 12 may be lowered a distance that is equivalent to the height of the build material layer 38.
  • the controller 30 may control the build material supply 14 to supply additional build material composition 16 (e.g., through operation of an elevator, an auger, or the like) and the build material distributor 18 to form another build material layer on top of the previously formed layer 48 with the additional build material composition 16.
  • additional build material composition 16 e.g., through operation of an elevator, an auger, or the like
  • the newly formed build material layer may be in some instances pre-heated, patterned with the fusing agent 26, and then exposed to radiation 44 from the source 34, 34’ of radiation 44 to form the additional fused layer.
  • a detailing agent may be used.
  • the composition of the detailing agent is described below.
  • the detailing agent may be dispensed from another (e.g., a second) applicator (which may be similar to applicator 24) and applied to portion(s) of the build material composition 16.
  • the detailing agent may provide an evaporative cooling effect to the build material composition 16 to which it is applied.
  • the cooling effect of the detailing agent reduces the temperature of the build material composition 18 containing the detailing agent during energy/radiation exposure.
  • the detailing agent, and its rapid cooling effect may be used to obtain different levels of melting/fusing/binding within the layer 46 of the 3D part that is being formed. Different levels of melting/fusing/binding may be desirable to control internal stress distribution, warpage, mechanical strength performance, and/or elongation performance of the final 3D part.
  • the fusing agent 26 may be selectively applied according to the pattern of the cross-section for the layer 46 of the 3D part, and the detailing agent may be selectively applied on at least some of that cross- section.
  • some examples of the method further comprise selectively applying, based on the 3D object model, the detailing agent on the at least some of the at least the portion 40 of the build material composition 16.
  • the evaporative cooling provided by the detailing agent may remove energy from the at least some of the portion 40; however, since the fusing agent 26 is present with the detailing agent, fusing is not completely prevented.
  • the level of fusing may be altered due to the evaporative cooling, which may alter the internal stress distribution, warpage, mechanical strength performance, and/or elongation performance of the 3D part. It is to be understood that when the detailing agent is applied within the same portion 40 as the fusing agent 26, the detailing agent may be applied in any desirable pattern.
  • the detailing agent may be applied before, after, or at least substantially simultaneously (e.g., one immediately after the other in a single printing pass, or at the same time) with the fusing agent 26, and then the build material composition 16 is exposed to radiation.
  • the detailing agent may also or alternatively be applied after the layer 46 is fused to control thermal gradients within the layer 46 and/or the final 3D part.
  • the thermal gradients may be controlled with the evaporative cooling provided by the detailing agent.
  • the three-dimensional printing method further comprises selectively applying the detailing agent on another portion 42 of the build material composition16 to aid in preventing the build material composition 16 in the other portion 42 from fusing.
  • the detailing agent is selectively applied, based on the 3D object model, on the other portion(s) 42 of the build material composition 16.
  • the evaporative cooling provided by the detailing agent may remove energy from the other portion 42, which may lower the temperature of the build material composition 16 in the other portion 42 and prevent the build material composition 16 in the other portion 42 from fusing/coalescing.
  • a coloring agent may be used.
  • the coloring agent may be selected from the group consisting of a black ink, a cyan ink, a magenta ink, and a yellow ink.
  • the composition of the coloring agent is described below.
  • the coloring agent may be dispensed from another (e.g., a third applicator which may be similar to applicator 24) and applied to portion(s) of the build material composition 16.
  • the coloring agent may color the build material composition 16 to which it is applied. The color of the coloring agent may then be exhibited by the 3D part. The coloring agent may be used to obtain colored or multicolored 3D printed parts.
  • the fusing agent 26 may be selectively applied according to the pattern of the cross-section for the layer 46 of the 3D part, and the coloring agent may be selectively applied on at least some of that cross-section.
  • some examples of the method 200 further comprise selectively applying, based on the 3D object model, the coloring agent on the at least some of the at least the portion 40 of the build material composition 16, the coloring agent being selected from the group consisting of a black ink, a cyan ink, a magenta ink, and a yellow ink.
  • the coloring agent may cause the 3D part to exhibit the color (e.g , black, cyan, magenta, yellow, etc.) of the coloring agent.
  • coloring agents may be used to impart multiple colors to the 3D part. It is to be understood that when the coloring agent(s) is/are applied within the same portion 40 as the fusing agent 26, the coloring agent(s) may be applied in any desirable pattern. The coloring agent may be applied before, after, or at least substantially simultaneously (e.g , one immediately after the other in a single printing pass, or at the same time) with the fusing agent 26, and then the build material composition 16 is exposed to radiation. In other examples, the coloring agent(s) may be applied to the finished 3D part. In these examples, the coloring agent(s) may be used to add color(s) to the exterior of the part.
  • the three-dimensional printing method further comprises: upon completion of the 3D part, placing the 3D part in an environment having a temperature ranging from about 15°C to 30°C; and maintaining the 3D part in the environment until a temperature of the 3D part reaches the temperature of the environment.
  • the 3D part is allowed to cool in a room temperature environment (e.g., a temperature ranging from about 15°C to 30°C) upon completion of the 3D part (e.g., within about 5 minutes of forming the 3D part).
  • these examples of the three-dimensional printing method may be faster than examples that include heating the 3D part after its formation (i.e , exposing the 3D part to an aging process).
  • the method 200 further comprises heating the 3D part at a temperature ranging from greater than 30°C to about 177°C for a time period ranging from greater than 0 hours to about 144 hours.
  • the 3D part is heated at a temperature ranging from about 130°C to about 177°C.
  • the 3D part is heated at a temperature ranging from about 150°C to about 177°C.
  • the 3D part is heated a temperature ranging from about 165°C to about 177°C.
  • the 3D part is heated a temperature of about 185°C
  • the 3D part is heated for a time period ranging from greater than 0 hours to about 48 hours.
  • the 3D part is heated for about 22 hours.
  • the time period for which the 3D part is heated may depend, in part, on the temperature at which the 3D part is heated. For example, when the temperature at which the 3D part is heated is higher (e.g., 165°C) the time period for which the 3D part is heated may be shorter (e.g., 22 hours). As another example, when the temperature at which the 3D part is heated is lower (e.g., 35°C) the time period for which the 3D part is heated may be longer (e.g., 140 hours).
  • Heating may be accomplished by any suitable means.
  • the 3D part may be heated in an oven. Heating the 3D part after its formation may further increase the ultimate tensile strength of the 3D part (as compared to ultimate tensile strength of a 3D part that was allowed to cool in a room temperature environment upon completion of the 3D part).
  • the 3D part has an ultimate tensile strength greater than or equal to 10 MPa, or 15 MPa, or 20 MPa.
  • the 3D part formed by the three-dimensional printing method has an ultimate tensile strength greater than or equal to 20 MPa.
  • the ultimate tensile strength may be achieved whether the three-dimensional printing method includes allowing the 3D part to cool after formation or the three-dimensional printing method includes heating the 3D part after formation.
  • Fig. 1 shows a method of three-dimensional printing 100 comprising: (I) forming a perimeter membrane 102, wherein the perimeter membrane comprises a powder build material; and (II) forming a pre-part 104, wherein the pre-part comprises the powder build material, a fusing agent, and a detailing agent, wherein the perimeter membrane is removably connected to at least a portion of the pre-part.
  • the perimeter membrane comprises the same build material as the pre-part.
  • the fusing agent can comprise at least 5 wt% lesser fusing agent than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 10 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 15 wi% lesser than the first fusing agent nanopartic!es and/or the second fusing agent near infrared absorbing compound, or at least 20 wt% lesser than the first fusing agent nanopartides and/or the second fusing agent near infrared absorbing compound, or at least 25 wt% lesser than the first fusing agent nanopartides and/or the second fusing agent near infrared absorbing compound, or at least 30 wt% lesser than the first fusing agent nanopartides and/or the second fusing agent near infrared absorbing compound, or at least 35 wt% lesser than the first
  • nanopartides and/or the second fusing agent near infrared absorbing compound or at least 40 wt% lesser than the first fusing agent nanopartides and/or the second fusing agent near infrared absorbing compound, or at least 45 wt% lesser than the first fusing agent nanopartides and/or the second fusing agent near infrared absorbing
  • the compound or at least 45 wt% lesser than the first fusing agent nanopartides and/or the second fusing agent near infrared absorbing compound, or at least 50 wt% lesser than the first fusing agent nanopartides and/or the second fusing agent near infrared absorbing compound, or at least 55 wt% lesser than the first fusing agent
  • nanopartides and/or the second fusing agent near infrared absorbing compound or at least 60 wt% lesser than the first fusing agent nanopartides and/or the second fusing agent near infrared absorbing compound, or at least 65 wt% lesser than the first fusing agent nanopartides and/or the second fusing agent near infrared absorbing
  • the compound or at least 70 wt% lesser than the first fusing agent nanopartides and/or the second fusing agent near infrared absorbing compound, or at least 75 wt% lesser than the first fusing agent nanopartides and/or the second fusing agent near infrared absorbing compound, or at least 80 wt% lesser than the first fusing agent
  • nanopartides and/or the second fusing agent near infrared absorbing compound or at least 85 wt% lesser than the first fusing agent nanopartides and/or the second fusing agent near infrared absorbing compound, or at least 90 wt% lesser than the first fusing agent nanopartides and/or the second fusing agent near infrared absorbing
  • Fig. 2 shows a method of forming a three-dimensional printed part 200 comprising: (!) forming a perimeter membrane, wherein the perimeter membrane has a thickness of from about 50 microns to about 10,000 microns 202, wherein the perimeter membrane comprises a powder build material and an agent; and (II) forming a pre-part 204, wherein the pre-part comprises the powder build material, a fusing agent, and a detailing agent, and wherein the perimeter membrane is removably attached to at least a portion of the pre-part.
  • the perimeter membrane comprises the same build material as the pre-part.
  • the fusing agent can comprise at least 5 wt% lesser fusing agent than the first fusing agent nanoparticles and/or the second fusing agent near infrared absorbing compound, or at least 10 wt% lesser than the first fusing agent nanoparticles and/or the second fusing agent near infrared absorbing compound, or at least 15 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing
  • the compound or at least 20 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 25 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 30 wt% lesser than the first fusing agent
  • nanoparticies and/or the second fusing agent near infrared absorbing compound or at least 35 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 40 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing
  • the compound or at least 45 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 45 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 50 wt% lesser than the first fusing agent
  • nanoparticies and/or the second fusing agent near infrared absorbing compound or at least 55 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 60 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing
  • the compound or at least 65 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 70 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 75 wt% lesser than the first fusing agent nanoparticles and/or the second fusing agent near infrared absorbing compound, or at least 80 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 85 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing
  • the compound or at least 90 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 95 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound.
  • Fig. 5 shows a method of three-dimensional printing 500 comprising: (i) depositing a layer of a powder build material on a build platform 502; (ii) based on a 3D object model, selectively applying a fusing agent to at least a portion of the layer of the powder build material 504; (iii) exposing the build material composition to radiation to fuse the at least the portion to form a layer of a 3D pre-part 506; and (iv) depositing a layer of a perimeter membrane comprising the powder build material 508, wherein the layer of the perimeter membrane is adjacent to the layer of the 3D pre-part.
  • the perimeter membrane comprises the same build material as the pre-part.
  • the fusing agent can comprise at least 5 wt% lesser fusing agent than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 10 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 15 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 20 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing
  • the compound or at least 25 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 30 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 35 wt% lesser than the first fusing agent
  • nanoparticies and/or the second fusing agent near infrared absorbing compound or at least 40 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 45 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 45 wt% lesser than the first fusing agent nanopartic!es and/or the second fusing agent near infrared absorbing compound, or at least 50 wt% lesser than the first fusing agent nanoparticles and/or the second fusing agent near infrared absorbing compound, or at least 55 wt% lesser than the first fusing agent
  • nanopartic!es and/or the second fusing agent near infrared absorbing compound or at least 60 wt% lesser than the first fusing agent nanoparticles and/or the second fusing agent near infrared absorbing compound, or at least 65 wt% lesser than the first fusing agent nanopartic!es and/or the second fusing agent near infrared absorbing
  • the compound or at least 70 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 75 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 80 wt% lesser than the first fusing agent
  • nanoparticies and/or the second fusing agent near infrared absorbing compound or at least 85 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 90 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing
  • the perimeter membrane is easily broken off of the 3D printed part not because of any compositional differences between the membrane and the part but because there is a thermal gradient between the membrane and the part that is affected during printing.
  • This thermal gradient can either be controlled through the typical printing process or can be artificially achieved by at least about a 0.1 °C difference between the perimeter membrane and the 3D part, or at least about a 0.2°C difference between the perimeter membrane and the 3D part, or at least about a 0.3°C difference between the perimeter membrane and the 3D part, at least about a 0.4°C difference between the perimeter membrane and the 3D part, or at least about a 0.5°C difference between the perimeter membrane and the 3D part, or at least about a 1 °C difference between the perimeter membrane and the 3D part, or at least about a 2°C difference between the perimeter membrane and the 3D part, or at least about a 3°C difference between the perimeter membrane and the 3D part, or at least about a 4°C difference between the perimeter membrane and the 3
  • the final three- dimensional printed part can be obtained.
  • the removal of the perimeter membrane can occur by manual means, sand-blasting, brushing, breaking, or other similar methods.
  • the 3D printing system 10 may include additional components (some of which are described herein) and that some of the components described herein may be removed and/or modified. Furthermore, components of the 3D printing system 10 depicted in Fig. 4 may not be drawn to scale and thus, the 3D printing system 10 may have a different size and/or configuration other than as shown therein.
  • the three-dimensional (3D) printing system 10 comprises: a supply 14 of a build material composition; a build material distributor 18; a supply of a fusing agent 26; an applicator 24 for selectively dispensing the fusing agent 26; a source 34, 34’ of radiation 44; a controller 30; and a non-transitory computer readable medium having stored thereon computer executable instructions to cause the controller 30 to: utilize the build material distributor 18 to dispense the build material composition 16; utilize the applicator 24 to selectively dispense the fusing agent 26 on at least a portion 40 of the build material composition 16; and utilize the source 34, 34’ of radiation 44 to expose the build material composition 16 to radiation 44 to
  • the 3D printing system 10 may further include a supply of a detailing agent; a second applicator for selectively dispensing the detailing agent; a supply of a coloring agent; and/or a third applicator for selectively dispensing the coloring agent (none of which are shown).
  • the computer executable instructions may further cause the controller 30 to utilize the second applicator to selectively dispense the detailing agent; and/or utilize the third applicator to selectively dispense the coloring agent on at least some of the at least the portion 40.
  • the printing system 10 includes the build area platform 12, the build material supply 14 containing the build material composition 16 including the polymer build material and the glass, and the build material distributor 18
  • the build area platform 12 receives the build material composition 16 from the build material supply 14.
  • the build area platform 12 may be integrated with the printing system 10 or may be a component that is separately insertable into the printing system 10.
  • the build area platform 12 may be a module that is available separately from the printing system 10.
  • the build material platform 12 that is shown is one example, and could be replaced with another support member, such as a platen, a fabrication/print bed, a glass plate, or another build surface.
  • the build material supply 14 may be a container, bed, or other surface that is to position the build material composition 16 between the build material distributor 18 and the build area platform 12.
  • the build material supply 14 may include a surface upon which the build material composition 16 may be supplied, for instance, from a build material source (not shown) located above the build material supply 14 Examples of the build material source may include a hopper, an auger conveyer, or the like.
  • the build material supply 14 may include a mechanism (e.g , a delivery piston) to provide, e.g., move, the build material composition 16 from a storage location to a position to be spread onto the build area platform 12 or onto a previously formed layer 46 of the 3D part.
  • the build material distributor 18 may be a blade (e.g., a doctor blade), a roller, a combination of a roller and a blade, and/or any other device capable of spreading the build material composition 16 over the build area platform 12 (e.g., a counter-rotating roller).
  • the printing system 10 also includes the applicator 24, which may contain the fusing agent 26 The applicator 24 may be scanned across the build area platform 12 in the directions indicated by the arrow 28, e.g., along the y ⁇ axis.
  • the applicator 24 may be, for instance, a thermal inkjet printhead, a piezoelectric printhead, a continuous inkjet printhead, etc., and may extend a width of the build area platform 12 While the applicator 24 is shown in Fig 4 as a single applicator, it is to be understood that the applicator 24 may include multiple applicators that span the width of the build area platform 12 Additionally, the applicators 24 may be positioned in multiple printbars. The applicator 24 may also be scanned along the x-axis, for instance, in configurations in which the applicator 24 does not span the width of the build area platform 12 to enable the applicator 24 to deposit the fusing agent 26 over a large area of the build material composition 16.
  • the applicator 24 may thus be attached to a moving XY stage or a translational carriage (neither of which is shown) that moves the applicator 24 adjacent to the build area platform 12 in order to deposit the fusing agent 26 in predetermined areas 40 of the build materia! layer 38 that has been formed on the build area platform 12 in accordance with the method 200 disclosed herein.
  • the applicator 24 may include a plurality of nozzles (not shown) through which the fusing agent 26 is to be ejected.
  • the applicator 24 may deliver drops of the fusing agent 26 at a resolution ranging from about 300 dots per inch (DP! to about 1200 DPI. In other examples, the applicator 24 may deliver drops of the fusing agent 26 at a higher or lower resolution.
  • the drop velocity may range from about 5 m/s to about 24 m/s and the firing frequency may range from about 1 kHz to about 100 kHz.
  • the volume of each drop may be on the order of about 3 picoliters (pi) to about 18 pi, although it is contemplated that a higher or lower drop volume may be used.
  • the applicator 24 is able to deliver variable drop volumes of the fusing agent 26.
  • One example of a suitable printhead has 600 DPI resolution and can deliver drop volumes ranging from about 6 pi to about 14 pi.
  • Each of the previously described physical elements may be operatively connected to a controller 30 of the printing system 10.
  • the controller 30 may process print data that is based on a 3D object model of the 3D object/part to be generated. In response to data processing, the controller 30 may control the operations of the build area platform 12, the build material supply 14, the build material distributor 18, and the applicator 24. As an example, the controller 30 may control actuators (not shown) to control various operations of the 3D printing system 10 components.
  • the controller 30 may be a computing device, a semiconductor-based microprocessor, a central processing unit (CPU), an application specific integrated circuit (ASIC), and/or another hardware device. Although not shown, the controller 30 may be connected to the 3D printing system 10 components via communication lines.
  • the controller 30 manipulates and transforms data, which may be
  • the controller 30 is depicted as being in communication with a data store 32.
  • the data store 32 may include data pertaining to a 3D part to be printed by the 3D printing system 10.
  • the data for the selective delivery of the build material composition 16, the fusing agent 26, etc. may be derived from a model of the 3D part to be formed.
  • the data may include the locations on each build material layer 38 that the applicator 24 is to deposit the fusing agent 26.
  • the controller 30 may use the data to control the applicator 24 to selectively apply the fusing agent 26.
  • the data store 32 may also include machine readable instructions (stored on a non- transitory computer readable medium) that are to cause the controller 30 to control the amount of build material composition 16 that is supplied by the build material supply 14, the movement of the build area platform 12, the movement of the build material distributor 18, the movement of the applicator 24, etc.
  • the printing system 10 may also include a source 34, 34’ of radiation 44.
  • the source 34 of radiation 44 may be in a fixed position with respect to the build material platform 12.
  • the source 34 in the fixed position may be a conductive heater or a radiative heater that is part of the printing system 10. These types of heaters may be placed below the build area platform 12 (e.g., conductive heating from below the platform 12) or may be placed above the build area platform 12 (e.g., radiative heating of the build material layer surface).
  • the source 34’ of radiation 44 may be positioned to apply radiation 44 to the build material composition 16 immediately after the fusing agent 26 has been applied thereto.
  • the source 34’ of radiation 44 is attached to the side of the applicator 24 which allows for patterning and heating/exposing to radiation 44 in a single pass.
  • the source 34, 34’ of radiation 44 may emit radiation 44 having wavelengths ranging from about 100 nm to about 1 mm. As one example, the radiation 44 may range from about 800 nm to about 2 pm. As another example, the radiation 44 may be blackbody radiation with a maximum intensity at a wavelength of about 1100 nm.
  • the source 34, 34’ of radiation 44 may be infrared (IR) or near-infrared light sources, such as IR or near-!R curing lamps, IR or near-IR light emitting diodes (LED), or lasers with the desirable IR or near-IR electromagnetic wavelengths.
  • the source 34, 34’ of radiation 44 may be operatively connected to a lamp/laser driver, an input/output temperature controller, and temperature sensors, which are collectively shown as radiation system components 36.
  • the radiation system components 36 may operate together to control the source 34, 34’ of radiation 44.
  • the temperature recipe (e.g., radiation exposure rate) may be submitted to the input/output temperature controller.
  • the temperature sensors may sense the temperature of the build material composition 16, and the temperature measurements may be transmitted to the input/output temperature controller.
  • a thermometer associated with the heated area can provide temperature feedback.
  • the input/output temperature controller may adjust the source 34, 34’ of radiation 44 power set points based on any difference between the recipe and the real time measurements.
  • These power set points are sent to the iamp/laser drivers, which transmit appropriate lamp/laser voltages to the source 34, 34’ of radiation 44.
  • This is one example of the radiation system components 36, and it is to be understood that other radiation source control systems may be used.
  • the controller 30 may be configured to control the source 34, 34’ of radiation 44
  • a fusing agent 26 may be used.
  • the fusing agent 26 are dispersions including a radiation absorber (i.e., an active material).
  • the active material may be any infrared light absorbing colorant.
  • the fusing agent comprises a near infrared absorbing compound.
  • the near infrared absorbing compound is selected from the group consisting of carbon black, oxonoi, squarylium, chalcogenopyrylarylidene, bis(chalcogenopyrylo)polymethine, bis(aminoaryl)polymethine, merocyanine, trinuclear cyanine, indene-crosslinked polymethine, oxyindolidine, iron complexes, quinoids, nickel-dithiolene complex, cyanine dyes, and combinations thereof.
  • the cyanine dyes can be selected from the group consisting of
  • carbocyanine azacarbocyanine, hemicyanine, styryi, diazacarbocyanine,
  • the near infrared absorbing compound is carbon black.
  • the fusing agent further comprises: at least one co- solvent; at least one surfactant; at least one anti-kogation agent; at least one chelating agent; at least one buffer solution; at least one biocide; and water.
  • the fusing agent is added in the three-dimensional printing composition in an amount of from about 1 wt% to about 30 wt% based on the total weight of the three-dimensional printing composition, or from about 5 wt% to about 25 wt%, or from about 8 wt% to about 20 wt%, or less than about 35 wt%, or less than about 25 wt%, or less than about 20 wt%, or less than about 15 wt%, or less than about 10 wt%, or at least about 1 wt%, or at least about 3 wt%, or at least about 5 wt%, or at least about 8 wt%, or at least about 10 wt%, or at least about 15 wt%, or at least about 20 wt%, or at least about 30 wt%, or at least about 35 wt%.
  • the near infrared absorbing compound in the fusing agent is present in an amount of at least about 1 wt% based on the total weight of fusing agent, or at least about 3 wt%, or at least about 5 wt%, or at least about 7 wt%, or at least about 10 wt%, or at least 15 wt%, or less than about 20 wt%, or less than about 15 wt%, or less than about 12 wt%, or less than about 10 wt%, or less than about 8 wi%, or less than about 7 wt%, or less than about 6 wt%, or less than about 5 wt%.
  • the fusing agent 218 is a jettable composition.
  • the fusing agent 218 is a jettable composition.
  • composition is an aqueous jettabie composition that includes radiation absorbing agent (i.e., an active material) and an aqueous vehicle.
  • the fusing agent 218 are water-based dispersions including a radiation absorbing agent (i.e., an active material).
  • the amount of the active material in the fusing agent may depend upon how absorbing the active material is.
  • the fusing agent may include the active material and may be applied in an amount sufficient to include at least 0.01 wt% of the active material in the 3D part layer that is formed with the fusing agent. Even this low amount can produce a black colored part layer.
  • the fusing agents tend to have significant absorption (e.g., 80%) in the visible region (400 nm - 780 nm). This absorption generates heat suitable for fusing during 3D printing, which leads to 3D parts having mechanical integrity and relatively uniform mechanical properties (e.g., strength, elongation at break, etc.).
  • the radiation absorbing agent is a dispersion of material in the aqueous vehicle.
  • the term "dispersion” refers to a two- phases system where one phase consists of finely divided radiation absorbing agent distributed throughout a bulk substance, i.e. liquid vehicle.
  • the radiation absorbing agent is the dispersed or internal phase and the bulk substance is the continuous or external phase (liquid vehicle).
  • the liquid medium is an aqueous liquid medium, i.e. comprising water.
  • the active material, or radiation absorbing agent may be any infrared light absorbing colorant that is black.
  • the active material, or radiation absorbing agent is a near infrared absorbing compound. Any near infrared black colorants may be used.
  • the fusing agent includes near infrared absorbing compound and an aqueous vehicle.
  • the active material, or radiation absorbing agent is a carbon back pigment or near infrared absorbing dyes.
  • the active material, or radiation absorbing agent is a carbon back pigment; and the fusing agent composition may be an ink formulation including carbon black as the active material. Examples of this ink formulation are commercially known as CIVI997A, 5206458, C 18928, C93848, C93808, or the like, all of which are available from HP Inc
  • the fusing agent may be an ink formulation including near infrared absorbing dyes as the active material.
  • the fusing agent composition is an aqueous formulation (i.e. , includes a balance of water) that may also include any of the previously listed co-solvents, non- ionic surfactants, biocides, and/or anti-kogation agents.
  • the fusing agent composition includes an aqueous vehicle as defined above.
  • the co-solvents are present in an amount ranging from about 1 wt% to about 60 wt % of the total wt % of the fusing agent composition
  • the non-ionic surfactants are present in an amount ranging from about 0.5 wt.% to about 1.5 wt.% based on the total wt.% of the fusing agent composition
  • the biocides are present in an amount ranging from about 0.1 wt.% to about 5 wt.% based on the total wt.% of the fusing agent composition
  • the anti-kogation agents are present in an amount ranging from about 0.1 wt.% to about 5 wt.% based on the total wt.% of the fusing agent composition.
  • the fusing agent composition may also include a pH adjuster, which is used to control the pH of the agent. From 0 wt % to about 2 wt % (of the total wt% of the fusing agent) of the pH adjuster, for example, can be used.
  • the active material is a near-infrared light absorber. Any near-infrared colorants, e.g., those produced by Fabricolor, Eastman Kodak, BASF, or Yamamoto, may be used in the fusing agent 26.
  • the fusing agent 26 may be a printing liquid formulation including carbon black as the active material.
  • Examples of this printing liquid formulation are commercially known as C 997A, 516458, C18928, C93848, C93808, or the like, all of which are available from HP Inc.
  • Other suitable active materials include near-infrared absorbing dyes or plasmonic resonance absorbers.
  • the fusing agent 26 may be a printing liquid formulation including near-infrared absorbing dyes as the active material. Examples of this printing liquid formulation are described in U.S. Patent No. 9, 133,344, incorporated herein by reference in its entirety. Some examples of the near-infrared absorbing dye are water-soluble near-infrared absorbing dyes selected from the group consisting of:
  • M can be a divalent metal atom (e.g., copper, etc.) or can have OSCbNa axial groups filling any unfilled valencies if the metal is more than divalent (e.g., indium, etc.)
  • R can be hydrogen or any G-i-Ge alkyl group (including substituted alkyl and unsubstituted alkyl)
  • Z can be a counterion such that the overall charge of the near-infrared absorbing dye is neutral.
  • the counterion can be sodium, lithium, potassium, NH 4 + , etc.
  • near-infrared absorbing dye are hydrophobic near-infrared absorbing dyes selected from the group consisting of:
  • Other near-infrared absorbing dyes or pigments may be used. Some examples include anthroquinone dyes or pigments, metal dithioiene dyes or pigments, cyanine dyes or pigments, perylenediimide dyes or pigments, croconium dyes or pigments, pyrilium or thiopyriiium dyes or pigments, boron-dipyrromethene dyes or pigments, or aza-boron-dipyrromethene dyes or pigments. [0169] Anthroquinone dyes or pigments and metal (e.g., nickel) dithio!ene dyes or pigments may have the following structures, respectively:
  • Nickel Dithio!ene dyes/pigments where R in the anthroquinone dyes or pigments may be hydrogen or any C-i-Ce alkyl group (including substituted alkyl and unsubstituted alkyl), and R in the dithiolene may be hydrogen, COOH, SO3, NH2, any Ci-Cs alky! group (including substituted alkyl and unsubstituted alkyl), or the like
  • Cyanine dyes or pigments and perylenediimide dyes or pigments may have the following structures, respectively:
  • Perylenediimide dyes/pigments where R in the perylenediimide dyes or pigments may be hydrogen or any Ci-Cs alky group (including substituted alkyl and unsubstituted alkyl)
  • Croconium dyes or pigments and pyri!ium or thiopyrilium dyes or pigments may have the following structures, respectively:
  • Boron-dipyrromethene dyes or pigments and aza-boron-dipyrromethene dyes or pigments may have the following structures, respectively:
  • the active materia! may be a p!asmonic resonance absorber.
  • the plasmonic resonance absorber allows the fusing agent 26 to absorb radiation at wavelengths ranging from 800 nm to 4000 nm (e.g., at least 80% of radiation having wavelengths ranging from 800 nm to 4000 nm is absorbed), which enables the fusing agent 26 to convert enough radiation to thermal energy so that the build material composition 16 fuses/coalesces.
  • the plasmonic resonance absorber also allows the fusing agent 26 to have transparency at wavelengths ranging from 400 nm to 780 nm (e.g., 20% or less of radiation having wavelengths ranging from 400 nm to 780 nm is absorbed), which enables the 3D part to be white or slightly colored.
  • the absorption of the plasmonic resonance absorber is the result of the plasmonic resonance effects. Electrons associated with the atoms of the plasmonic resonance absorber may be collectively excited by radiation, which results in collective oscillation of the electrons. The wavelengths that can excite and oscillate these electrons collectively are dependent on the number of electrons present in the plasmonic resonance absorber particles, which in turn is dependent on the size of the plasmonic resonance absorber particles. The amount of energy that can collectively oscillate the particle’s electrons is low enough that very small particles (e.g., 1 -100 nm) may absorb radiation with wavelengths several times (e.g., from 8 to 800 or more times) the size of the particles.
  • very small particles e.g., 1 -100 nm
  • the fusing agent 26 allows the fusing agent 26 to be inkjet jettable as well as eiectromagneticaily selective (e.g., having absorption at wavelengths ranging from 800 nm to 4000 nm and transparency at wavelengths ranging from 400 nm to 780 nm).
  • the plasmonic resonance absorber has an average particle diameter (e.g., volume-weighted mean diameter) ranging from greater than 0 nm to less than 220 nm. In another example the plasmonic resonance absorber has an average particle diameter ranging from greater than 0 nm to 120 nm. In a still another example, the plasmonic resonance absorber has an average particle diameter ranging from about 10 nm to about 200 nm.
  • average particle diameter e.g., volume-weighted mean diameter
  • the plasmonic resonance absorber is an inorganic pigment.
  • LaB6 lanthanum hexaboride
  • AxW03 indium tin oxide
  • Tungsten bronzes may be alkali doped tungsten oxides.
  • suitable alkali dopants i.e., A in AxW03
  • the alkali doped tungsten oxide may be doped in an amount ranging from greater than 0 mol% to about 0.33 mol% based on the total mo!% of the alkali doped tungsten oxide.
  • the amount of the active material that is present in the fusing agent 26 ranges from greater than 0 wt% to about 40 wt% based on the total weight of the fusing agent 26. In other examples, the amount of the active material in the fusing agent 26 ranges from about 0.3 wt% to 30 wt%, from about 1 wt% to about 20 wt%, from about 1 0 wt% up to about 10.0 wt%, or from greater than 4.0 wt% up to about 15.0 wt%. It is believed that these active material loadings provide a balance between the fusing agent 26 having jetting reliability and heat and/or radiation absorbance efficiency.
  • FA vehicle may refer to the liquid in which the active material is dispersed or dissolved to form the fusing agent 26.
  • a wide variety of FA vehicles including aqueous and non-aqueous vehicles, may be used in the fusing agent 26.
  • the FA vehicle may include water alone or a non- aqueous solvent alone with no other components.
  • the FA vehicle may include other components, depending, in part, upon the applicator 24 that is to be used to dispense the fusing agent 26.
  • Suitable fusing agent components include dispersant(s), silane coupling agent(s), co-solvent(s), surfactant(s), antimicrobial agent(s), anti-kogation agent(s), and/or chelating agent(s).
  • the piasmonic resonance absorber may, in some instances, be dispersed with a
  • dispersant helps to uniformly distribute the plasmonic resonance absorber throughout the fusing agent 26.
  • suitable dispersants include polymer or small molecule dispersants, charged groups attached to the piasmonic resonance absorber surface, or other suitable dispersants.
  • suitable dispersants include a water-soluble acrylic acid polymer (e.g., CARBOSPERSE® K7028 available from Lubrizol), water-soluble styrene-acrylic acid copolymers/resins (e.g., JONCRYL ⁇ 298, JONCRYL® 671 , JONCRYL® 678,
  • JONCRYL® 680, JONCRYL® 683, JONCRYL® 690, etc. available from BASF Carp. a high molecular weight block copolymer with pigment affinic groups (e.g.,
  • the total amount of dispersant(s) in the fusing agent 26 may range from about 10 wt% to about 200 wt% based on the weight of the piasmonic resonance absorber in the fusing agent 26.
  • a silane coupling agent may also be added to the fusing agent 26 to help bond the organic and inorganic materials.
  • suitable silane coupling agents include the
  • the total amount of silane coupling agent(s) in the fusing agent 26 may range from about 0.1 wt% to about 50 wt% based on the weight of the piasmonic resonance absorber in the fusing agent 26. In an example, the total amount of silane coupling agent(s) in the fusing agent 26 ranges from about 1 wt% to about 30 wt% based on the weight of the piasmonic resonance absorber.
  • the total amount of silane coupling agent(s) in the fusing agent 26 ranges from about 2.5 wt% to about 25 wt% based on the weight of the plasmonic resonance absorber.
  • the solvent of the fusing agent 28 may be water or a non-aqueous solvent (e.g., ethanol, acetone, n-methyl pyrrolidone, aliphatic hydrocarbons, etc ).
  • the fusing agent 26 consists of the active material and the solvent (without other components). In these examples, the solvent makes up the balance of the fusing agent 26.
  • Classes of organic co-solvents that may be used in a water-based fusing agent 26 include aliphatic alcohols, aromatic alcohols, diols, glycol ethers, poiygiycoi ethers, 2-pyrroiidones, caprolactams, formamides, acetamides, glycols, and long chain alcohols.
  • co-solvents examples include primary aliphatic alcohols, secondary aliphatic alcohols, 1 ,2-alcohols, 1 ,3-alcohols, 1 ,5 ⁇ aicohois, 1 ,6-hexanediol or other diols (e.g., 1 ,5-pentanediol, 2-methy!-1 ,3-propanedioi, etc.), ethylene glycol alkyl ethers, propylene glycol alkyl ethers, higher homologs (C6-C12) of polyethylene glycol alkyl ethers, triethyiene glycol, tetraethylene glycol, tripropylene glycol methyl ether, N- aikyi caprolactams, unsubstituted caprolactams, both substituted and unsubstituted formamides, both substituted and unsubstituted acetamides, and the like.
  • organic co-solvents examples
  • suitable co-solvents include water-soluble high-boiling point solvents, which have a boiling point of at least 120°C, or higher.
  • high-boiling point solvents include 2-pyrrolidone (i.e. , 2-pyrrolidinone, boiling point of about 245°C), 1 -methyi ⁇ 2-pyrrolidone (boiling point of about 203°C), N ⁇ (2 ⁇
  • the co-solvent(s) may be present in the fusing agent 26 in a total amount ranging from about 1 wt% to about 50 wt% based upon the total weight of the fusing agent 26, depending upon the jetting architecture of the applicator 24. In an example, the total amount of the co-sumble(s) present in the fusing agent 26 is 25 wt% based on the total weight of the fusing agent 26.
  • the co-solvent(s) of the fusing agent 26 may depend, in part, upon the jetting technology that is to be used to dispense the fusing agent 26.
  • the jetting technology that is to be used to dispense the fusing agent 26.
  • water and/or ethanol and/or other longer chain alcohols e.g , pentanol
  • pentanol may be the solvent (i.e., makes up 35 wt% or more of the fusing agent 26) or co-solvents.
  • water may make up from about 25 wt% to about 30 wt% of the fusing agent 26, and the solvent (i.e., 35 wt% or more of the fusing agent 26) may be ethanol, isopropanol, acetone, etc.
  • the co-solvent(s) of the fusing agent 26 may also depend, in part, upon the build material composition 16 that is being used with the fusing agent 26.
  • the FA vehicle may also include humectant(s).
  • the total amount of the humectant(s) present in the fusing agent 26 ranges from about 3 wt% to about 10 wt%, based on the total weight of the fusing agent 26.
  • An example of a suitable humectant is LIPONIC® EG-1 (i.e., LEG-1 , glycereth-26, ethoxylated glycerol, available from Lipo Chemicals).
  • the FA vehicle includes surfactant(s) to improve the jettability of the fusing agent 26.
  • surfactants include a self- emulsifiable, nonionic wetting agent based on acetylenic diol chemistry (e.g.,
  • the fluorosurfactant e.g., CAPSTONE® fluorosurfactants, such as CAPSTONE® FS-35, from DuPont, previously known as ZONYL FSO
  • the surfactant is an ethoxylated low-foam wetting agent (e.g., SURFYNOL® 440 or SURFYNOL® CT-111 from Evonik Resources Efficiency GmbH) or an ethoxylated wetting agent and molecular defoamer (e.g., SURFYNOL® 420 from Evonik Resources Efficiency GmbH).
  • surfactants include non-ionic wetting agents and molecular defoamers (e.g., SURFYNOL® 104E from Evonik Resources Efficiency GmbH) or water-soluble, non-ionic surfactants (e.g.,
  • TERGITOLTM TMN-6, TERG!TOLTM 15-S-7, or TERGITOLTM 15-S-9 (a secondary alcohol ethoxylate) from The Dow Chemical Company or TEGO® Wet 510 (poiyether siioxane) available from Evonik).
  • HLB hydrophilic-lipophilic balance
  • the total amount of surfactant(s) in the fusing agent 26 may range from about 0.01 wt% to about 10 wt% based on the total weight of the fusing agent 26. In an example, the total amount of surfactant(s) in the fusing agent 26 may be about 3 wt% based on the total weight of the fusing agent 26.
  • An anti-kogation agent may be included in the fusing agent 26 that is to be jetted using thermal inkjet printing.
  • Kogation refers to the deposit of dried printing liquid (e.g., fusing agent 26) on a heating element of a thermal inkjet printhead.
  • Anti- kogation agent(s) is/are included to assist in preventing the buildup of kogation.
  • Suitable anti-kogation agents include oleth-3-phosphate (e.g.,
  • Croda or a combination of oleth-3-phosphate and a low molecular weight (e.g., ⁇ 5,000) polyacrylic acid polymer (e.g., commercially available as CARBOSPERSETM K ⁇ 7028 Polyacrylate from Lubrizo!).
  • a low molecular weight polyacrylic acid polymer e.g., commercially available as CARBOSPERSETM K ⁇ 7028 Polyacrylate from Lubrizo!.
  • the total amount of anti-kogation agent(s) in the fusing agent 26 may range from greater than from about 0.20 wt% to about 0.65 wt% based on the total weight of the fusing agent 26.
  • the oleth-3-phosphate is included in an amount ranging from about 0.20 wt% to about 0.60 wt%
  • the low molecular weight polyacrylic acid polymer is included in an amount ranging from about 0.005 wt% to about 0.03 wt%.
  • the FA vehicle may also include antimicrobial agent(s). Suitable
  • antimicrobial agents include biocides and fungicides.
  • Example antimicrobial agents may include the NUOSEPTTM (Troy Corp.), UCARC!DETM (Dow Chemical Co.), ACTICIDE® B20 (Thor Chemicals), ACTICIDE® M20 (Thor Chemicals), ACTICIDE® MBL (blends of 2-methyl-4-isothiazoiin-3-one (MIT), 1 ,2-benzisothiazolin-3-one (BIT) and Bronopol) (Thor Chemicals), aXIDETM (Planet Chemical), NIPACIDETM (Clariant), blends of 5-chloro-2-methyl-4-isotbiazolin-3-one (CIT or CMIT) and MIT under the tradename KATHO!MTM (Dow Chemical Co.), and combinations thereof.
  • biocides examples include an aqueous solution of 1 ,2-benzisothiazolin-3-one (e.g., PROXEL® GXL from Arch Chemicals, Inc.), quaternary ammonium compounds (e.g., Bardac® 2250 and 2280, Barquat® 50-65B, and Carboquat® 2S0-T, all from Lonza Ltd. Corp.), and an aqueous solution of methylisothiazolone (e.g., Kordek® MLX from Dow Chemical Co.).
  • the fusing agent 26 may include a total amount of 1 ,2-benzisothiazolin-3-one (e.g., PROXEL® GXL from Arch Chemicals, Inc.), quaternary ammonium compounds (e.g., Bardac® 2250 and 2280, Barquat® 50-65B, and Carboquat® 2S0-T, all from Lonza Ltd. Corp.), and an aqueous solution of methyl
  • antimicrobial agents that ranges from about 0.05 wt% to about 1 wt%.
  • the antimicrobial agent(s) is/are a biocide(s) and is/are present in the fusing agent 26 in an amount of about 0 25 wt% (based on the total weight of the fusing agent 26).
  • Chelating agents may be included in the FA vehicle to eliminate the deleterious effects of heavy metal impurities.
  • Examples of chelating agents include disodium ethylenediaminetetraacetic acid (EDTA-Na), ethylene diamine tetra acetic acid (EDTA), and methylglycinediacetic acid (e.g., TRILON® M from BASF Corp.).
  • the total amount of chelating agent(s) in the fusing agent 26 may range from greater than 0 wt% to about 2 wt% based on the total weight of the fusing agent 26. In an example, the chelating agent(s) is/are present in the fusing agent 26 in an amount of about 0.04 wt% (based on the total weight of the fusing agent 26).
  • a detailing agent may be used.
  • the detailing agent may include a surfactant, a co-solvent, and a balance of water.
  • the detailing agent consists of these components, and no other components.
  • the detailing agent may further include a colorant.
  • detailing agent consists of a colorant, a surfactant, a co-solvent, and a balance of water, with no other components.
  • the detailing agent may further include additional components, such as anti-kogation agent(s), antimicrobial agent(s), and/or chelating agent(s) (each of which is described above in reference to the fusing agent 26).
  • the surfacfant(s) that may be used in the detailing agent include any of the surfactants listed above in reference to the fusing agent 26.
  • the total amount of surfactant(s) in the detailing agent may range from about 0.10 wt% to about 5.00 wt% with respect to the total weight of the detailing agent.
  • the co-solvent(s) that may be used in the detailing agent include any of the co-solvents listed above in reference to the fusing agent 26
  • the total amount of co- sites(s) in the detailing agent may range from about 1.00 wt% to about 20.00 wt% with respect to the total weight of the detailing agent
  • the co-solvent(s) of the detailing agent may depend, in part upon the jetting technology that is to be used to dispense the detailing agent.
  • the co-solvent(s) of the detailing agent may depend, in part upon the jetting technology that is to be used to dispense the detailing agent.
  • wafer and/or ethanol and/or other longer chain alcohols e.g , pentanol
  • water may make up from about 25 wt% to about 30 wt% of the detailing agent, and 35 wt% or more of the detailing agent may be ethanol, isopropanol, acetone, etc.
  • the detailing agent does not include a colorant.
  • the detailing agent may be colorless.
  • “colorless,” means that the detailing agent is achromatic and does not include a colorant.
  • the colorant may be a dye of any color having substantially no absorbance in a range of 650 nm to 2500 nm.
  • substantially no absorbance it is meant that the dye absorbs no radiation having wavelengths in a range of 650 nm to 2500 nm, or that the dye absorbs less than 10% of radiation having wavelengths in a range of 650 nm to 2500 nm.
  • the dye is also capable of absorbing radiation with wavelengths of 650 nm or less. As such, the dye absorbs at least some wavelengths within the visible spectrum, but absorbs little or no wavelengths within the near-infrared spectrum.
  • the colorant in the detailing agent will not substantially absorb the fusing radiation, and thus will not initiate melting and fusing of the build material composition 16 in contact therewith when the build material layer 38 is exposed to the fusing radiation.
  • the dye selected as the colorant in the detailing agent may also have a high diffusivity (i.e , it may penetrate into greater than 10 pm and up to 100 pm of the build material composition particles 16).
  • the high diffusivity enables the dye to penetrate into the build material composition particles 16 upon which the detailing agent is appiied, and also enables the dye to spread into portions of the build materia! composition 18 that are adjacent to the portions of the build material composition 16 upon which the detailing agent is applied.
  • the dye penetrates deep into the build material composition 16 particles to dye/color the composition particles.
  • the detailing agent is applied at or just outside the edge boundary (of the final 3D part), the build materia! composition 16 particles at the edge boundary may be colored.
  • these dyed build material composition 16 particles may be present at the edge(s) or surface(s) of the formed 3D layer or part, which prevents or reduces any patterns (due to the different colors of the fusing agent 28 and the build material composition 16) from forming at the edge(s) or surface(s).
  • the dye in the detailing agent may be selected so that its color matches the color of the active material in the fusing agent 26.
  • the dye may be any azo dye having sodium or potassium counter ion(s) or any diazo (i.e. , double azo) dye having sodium or potassium counter ion(s), where the color of azo or dye azo dye matches the color of the fusing agent 28.
  • the dye is a black dye.
  • the black dye include azo dyes having sodium or potassium counter ion(s) and diazo (i.e., double azo) dyes having sodium or potassium counter ion(s).
  • azo and diazo dyes may include tetrasodium (6Z)-4-acetamido-5-oxo-6-[[7-sulfonato-4-(4- su!fonatophenyl)azo-1 -naphthyljhydrazonojnaphthalene-1 ,7-disuifonate with a
  • Some other commercially available examples of the dye used in the detailing agent include multipurpose black azo-dye based liquids, such as PRO-JET® Fast Black 1 (made available by Fujifilm Holdings), and black azo-dye based liquids with enhanced water fastness, such as PRO-JET® Fast Black 2 (made available by Fujifilm Holdings).
  • multipurpose black azo-dye based liquids such as PRO-JET® Fast Black 1 (made available by Fujifilm Holdings)
  • PRO-JET® Fast Black 2 made available by Fujifilm Holdings
  • the colorant in the detailing agent may further include another dye.
  • the other dye may be a cyan dye that is used in combination with any of the dyes disclosed herein.
  • the other dye may also have substantially no absorbance above 850 nm.
  • the other dye may be any colored dye that contributes to improving the hue and color uniformity of the final 3D part.
  • the other dye include a salt, such as a sodium salt, an ammonium salt, or a potassium salt.
  • a salt such as a sodium salt, an ammonium salt, or a potassium salt.
  • Some specific examples include ethyl-[4-[[4- [ethyi-[(3-sulfophenyi) methyl] amino] pheny!] ⁇ (2-su!fopheny!) ethylidene]-1 -cyclohexa- 2,5-dienylidene]-[(3-suifophenyl) methyl] azanium with a chemical structure of:
  • the dye may be present in an amount ranging from about 1.00 wt% to about 3.00 wt% based on the total weight of the detailing agent.
  • one dye e.g., the black dye
  • the other dye e.g., the cyan dye
  • the balance of the detailing agent is water. As such, the amount of water may vary depending upon the amounts of the other components that are included.
  • a coloring agent may be used.
  • the coloring agent may include a colorant, a surfactant, a co-solvent, and a balance of water.
  • the coloring agent consists of these components, and no other components.
  • the coloring agent may further include additional components, such as dispersant(s), anti-kogation agent(s), antimicrobial agent(s), and/or chelating agent(s) (each of which is described above in reference to the fusing agent 26).
  • the coloring agent may be a black ink, a cyan ink, a magenta ink, or a yellow ink.
  • the colorant may be a black colorant, a cyan colorant, a magenta colorant, a yellow colorant, or a combination of colorants that together achieve a black, cyan, magenta, or yellow color.
  • the colorant may be present in the coloring agent in an amount ranging from about 0.1 wt% to about 10 wt% (based on the total weight of the coloring agent). In another example, the colorant may be present in the coloring agent in an amount ranging from about 0.5 wt% to about 5 wt% (based on the total weight of the coloring agent). In still another example, the colorant may be present in the coloring agent in an amount ranging from about 2 wt% to about 10 wt% (based on the total weight of the coloring agent)
  • the colorant may be a dye.
  • the dye may be non-ionic, cationic, anionic, or a combination thereof. Examples of dyes that may be used include Sulforhodamine B, Acid Blue 113, Acid Blue 29, Acid Red 4, Rose Bengal,
  • anionic, water-soluble dyes include Direct Yellow 132, Direct Blue 199, Magenta 377 (available from Ilford AG, Switzerland), alone or together with Acid Red 52.
  • water-insoluble dyes include azo, xanthene, methine, polymethine, and anthraquinone dyes.
  • water-insoluble dyes include Orasol® Blue GN, Orasol® Pink, and Orasol® Yellow dyes available from Ciba-Geigy Corp.
  • Black dyes may include Direct Black 154, Direct Black 168, Fast Black 2, Direct Black 171 , Direct Black 19, Acid Black 1 , Acid Black 191 , Mobay Black SP, and Acid Black 2.
  • the dye may also be any of the examples listed in reference to the detailing agent.
  • the colorant may be a pigment.
  • the colorant may be a pigment.
  • pigment may generally include organic and/or inorganic pigment colorants that introduce color to the coloring agent and the 3D printed part.
  • the pigment can be self-reacted
  • pigments examples include Paliogen® Orange, Heliogen® Blue L 6901 F, Heliogen® Blue NBD 7010, Heliogen® Blue K 7090, Heliogen® Blue L 7101 F, Paliogen® Blue L 6470, Heliogen® Green K 8683, and Heliogen® Green L 9140 (available from BASF Corp )
  • black pigments include Monarch® 1400, Monarch® 1300, Monarch® 1100, Monarch® 1000,
  • Monarch® 900, Monarch® 880, Monarch® 800, and Monarch® 700 available from Cabot Corp.
  • Other examples of pigments include Chromophtal® Yellow 3G,
  • Chromophtal® Yellow GR Chromophtal® Yellow 8G, !grazin® Yellow 5GT, Igralite® Rubine 4BL, Monastral® Magenta, Monastral® Scarlet, Monastral® Violet R,
  • pigments include Printex® U, Printex® V, Printex ⁇ 140U, Printex® 140V, Color Black FW 20G, Color Black FW 2, Color Black FW 2V, Color Black FW 1 , Color Black FW 18, Color Black S 160, Color Black S 170, Special Black 6, Special Black 5, Special Black 4A, and Special Black 4 (available from Evonik).
  • pigments include Tipure® R-101 (available from DuPont), Dalamar® Yellow YT-858-D and Heucophthal Blue G XBT-583D (available from Heubacb).
  • pigments include Permanent Yellow GR, Permanent Yellow G, Permanent Yellow DHG, Permanent Yellow NCG-71 , Permanent Yellow GG, Hansa Yellow RA, Hansa Brilliant Yellow 5GX-02, Hansa Yellow-X, Novoperm® Yellow HR, Novoperm® Yellow FGL, Hansa Brilliant Yellow 10GX, Permanent Yellow G3R-01 , Hostaperm® Yellow H4G, Hostaperm® Yellow H3G, Hostaperm® Orange GR, Hostaperm® Scarlet GO, and Permanent Rubine F6B(avai!abie from Clariant).
  • pigments include Quindo® Magenta, Indofast® Brilliant Scarlet, Quindo® Red R6700, Quindo® Red R6713, and Indofast® Violet (available from Mobay)
  • pigments include 174-1357 Yellow, 175-1331 Yellow, and L75-2577 Yellow, LHD9303 Black (available from Sun Chemical).
  • pigments include Raven® 7000, Raven® 5750, Raven® 5250, Raven® 5000, and Raven® 3500 (available from Columbian).
  • the build material composition 18 at the edge boundary may be colored !n some examples, at least some of these dyed build material composition 16 particles may be present at the edge(s) or surface(s) of the formed 3D layer or part, which prevents or reduces any patterns (due to the different colors of the fusing agent 26 and the build material composition 16) from forming at the edge(s) or surface(s).
  • the surfactant(s) that may be used in the coloring agent include any of the surfactants listed above in reference to the fusing agent 26.
  • the total amount of surfactant(s) in the coloring agent may range from about 0.01 wt% to about 20 wt% with respect to the total weight of the coloring agent. In an example, the total amount of surfactant(s) in the coloring agent may range from about 5 wt% to about 20 wt% with respect to the total weight of the coloring agent.
  • the co-solvent(s) that may be used in the coloring agent include any of the co-solvents listed above in reference to the fusing agent 28.
  • the total amount of co- solvent(s) in the coloring agent may range from about 1 wt% to about 50 wt% with respect to the total weight of the coloring agent.
  • the co-solvent(s) of the coloring agent may depend, in part upon the jetting technology that is to be used to dispense the coloring agent.
  • the jetting technology that is to be used to dispense the coloring agent.
  • water and/or ethanol and/or other longer chain alcohols e.g., pentanol
  • water and/or ethanol and/or other longer chain alcohols may make up 35 wt% or more of the coloring agent.
  • water may make up from about 25 wt% to about 30 wt% of the coloring agent, and 35 wt% or more of the coloring agent may be ethanol, isopropanol, acetone, etc.
  • the balance of the coloring agent is water. As such, the amount of water may vary depending upon the amounts of the other components that are included.
  • the coloring agent can include a colorant, a
  • the coloring agent is a water- based inkjet composition. In some instances, the coloring agent includes these components and no other components. In other instances, the coloring agent may further include an anti-kogation agent, a biocide, a binder, and combinations thereof.
  • the colorant of the coloring agent is a pigment and/or dye having a color other than white.
  • the other colors include cyan, magenta, yellow, black, etc.
  • the colorant of the colored ink may also be transparent to infrared wavelengths.
  • IR transparent colorants include acid yellow 23 (AY 23), AY17, acid red 52 (AR 52), AR 289, and reactive red 180 (RR 180).
  • the colorant of the coloring agent may not be completely transparent to infrared wavelengths, but does not absorb enough radiation to sufficiently heat the build material particles in contact therewith.
  • the colorant of the coloring agent may absorb some visible wavelengths and some IR wavelengths.
  • Some examples of these colorants include cyan colorants, such as direct blue 199 (DB 199) and pigment blue 15:3 (PB 15:3).
  • the coloring agent also includes the dispersing additive, which helps to uniformly distribute the colorant throughout the coloring agent and aid in the wetting of the ink 230 onto the build material particles.
  • the dispersing additive may be present in the coloring agent in a similar amount as the colorant.
  • the coloring agent may include similar components as the fusing agent (e.g., co-solvent(s), anti-kogation agent(s), biocide(s), water, etc.).
  • the coloring agent may also include a binder, such as an acrylic latex binder, which may be a copolymer of any two or more of styrene, acrylic acid, methacrylic acid, methyl methacrylate, ethyl methacrylate, and butyl methacrylate.
  • coloring agent may also include other additives, such as a humectant and lubricant (e.g., Liponic® EG-1 (LEG-1 ) from Lipo Chemicals), a chelating agent (e.g., disodium ethylene diamine-tetraacetic acid
  • a humectant and lubricant e.g., Liponic® EG-1 (LEG-1 ) from Lipo Chemicals
  • a chelating agent e.g., disodium ethylene diamine-tetraacetic acid
  • An example of the pigment based coloring agent may include from about 1 wt% to about 10 wt% of pigment(s), from about 10 wt% to about 30 wt% of co- sumble(s), from about 1 wt% to about 10 wt% of dispersing additive(s), from 0.01 wt% to about 1 wt% of anti-kogation agent(s), from about 0.1 wt% to about 5 wt% of binder(s), from about 0.05 wt% to about 0.1 wt% biocide(s), and a balance of water.
  • An example of the dye based coloring agent may include from about 1 wt% to about 7
  • the coloring agent includes cyan ink composition (C), yellow ink composition (Y), magenta ink composition (M), and black ink composition (K).
  • C cyan ink composition
  • Y yellow ink composition
  • M magenta ink composition
  • K black ink composition
  • additional ink compositions may be used in addition to the CYMK coloring agent.
  • the colorant(s) in the coloring agent(s) described herein can include inorganic pigments, organic pigments, dyes, and combinations thereof.
  • the pigment may be any color, including, as examples, a cyan pigment, a magenta pigment, a yellow pigment, a black pigment, a violet pigment, a green pigment, a brown pigment, an orange pigment, a purple pigment, a white pigment, a metallic pigment (e.g., a gold pigment, a bronze pigment, a silver pigment, or a bronze pigment), a peariescent pigment, or combinations thereof.
  • a cyan pigment e.g., a magenta pigment, a yellow pigment, a black pigment, a violet pigment, a green pigment, a brown pigment, an orange pigment, a purple pigment, a white pigment, a metallic pigment (e.g., a gold pigment, a bronze pigment, a silver pigment, or a bronze pigment), a peariescent pigment, or combinations thereof.
  • the coloring agent includes cyan ink, yellow ink, magenta ink, and black ink.
  • Examples of suitable yellow organic pigments include C.l. Pigment Yellow 1 , C.!. Pigment Yellow 2, C.l. Pigment Yellow 3, C.l. Pigment Yellow 4, C.l. Pigment Yellow S, C.l. Pigment Yellow 6, C.l. Pigment Yellow 7, C.l. Pigment Yellow 10, C.l. Pigment Yellow 11 , C.l. Pigment Yellow 12, C.l. Pigment Yellow 13, C.l. Pigment Yellow 14, C.l. Pigment Yellow 16, C.l. Pigment Yellow 17, C.l. Pigment Yellow 24,
  • Suitable blue or cyan organic pigments include C.l. Pigment Blue 1 , C.l. Pigment Blue 2, C.l. Pigment Blue 3, C.l. Pigment Blue 15, Pigment Blue 15:3, C.l. Pigment Blue 15:34, C.l. Pigment Blue 15:4, C.l. Pigment Blue 16, C.l.
  • magenta, red, or violet organic pigments examples include C.l. Pigment Red 1 , C.l. Pigment Red 2, C.l. Pigment Red 3, C.l. Pigment Red 4, C.l.
  • Pigment Red 5 C.l. Pigment Red 6, C.l. Pigment Red 7, C.l. Pigment Red 8, C.l.
  • Pigment Red 23 C.l. Pigment Red 30, C.l. Pigment Red 31 , C.l. Pigment Red 32, C.l.
  • Examples of carbon black pigments include those manufactured by
  • An example of an organic black pigment includes aniline black, such as C.l. Pigment Black 1.
  • green organic pigments include C.l. Pigment Green 1 ,
  • brown organic pigments examples include C.l. Pigment Brown 1 , C.l. Pigment Brown 5, C.l. Pigment Brown 22, C.l. Pigment Brown 23, C.l. Pigment Brown 25, C.l. Pigment Brown 41 , and C.l. Pigment Brown 42.
  • orange organic pigments include C.l. Pigment Orange 1 , C.l. Pigment Orange 2, C.l. Pigment Orange 5, C.l. Pigment Orange 7, C.l. Pigment Orange 13, C.l. Pigment Orange 15, C.l. Pigment Orange 16, C.l. Pigment Orange 17, C.l. Pigment Orange 19, C.l. Pigment Orange 24, C.l. Pigment Orange 34, C.l.
  • Pigment Orange 36 C.l. Pigment Orange 38, C.l. Pigment Orange 40, C.l. Pigment Orange 43, and C.l. Pigment Orange 66.
  • a suitable metallic pigment includes a metai chosen from gold, silver, platinum, nickel, chromium, tin, zinc, indium, titanium, copper, aluminum, and alloys of any of these metals. These metals may be used alone or in combination with two or more metals or metal alloys. Some examples of metallic pigments include
  • STANDART® R0100, STANDART® R0200, and DORADO® gold-bronze pigments available from Eckart Effect Pigments, Wesel, Germany.
  • the above pigments can be used alone or in any combination with one another.
  • the total amount of the colorant(s) in the coloring agent(s) ranges from about 0.1 wt % to about 15 wt % based on the total weight of the coloring agent(s). In some examples, the total amount of the colorant(s) in the coloring agent(s) ranges from about 1 vvt % to about 8 wt % based on the total weight of the coloring agent(s).
  • the average particle size of these colorant(s) may range from about 80 nm to about 400 nm.
  • the above-described colorant(s) can be dispersed into a polymeric dispersion.
  • the coiorant(s) e.g., pigmeni(s)
  • a dispersion comprising a styrene acrylic polymer can assist in dispersing the pigment in a solvent system.
  • styrene acrylic polymers can be used for the pigment dispersion.
  • Some non-limiting commercial examples of useful styrene acrylic polymers are sold under the trade names JONGRYL ⁇ (S.C. Johnson Co.), UGARTM (Dow Chemical Co.), JONREZ® (MeadWestvaco Corp.), and VANCRYL® (Evonik Resources
  • the styrene acrylic polymer can be formulated with a variety of monomers, such as hydrophilic monomers, hydrophobic monomers, or
  • Non-limiting examples of hydrophilic monomers that can be co ⁇ polymerized together to form the styrene acrylic polymer include acrylic acid, mefhacrylic acid, ethacrylic acid, dimethyiacrylic acid, maleic anhydride, maleic acid, vinylsulfonate, cyanoacrylic acid, vinylacetic acid, ai!ylacetic acid, ethylidineacetic acid, propylidineacetic acid, crotonoic acid, fumaric acid, itaconic acid, sorbic acid, angelic acid, cinnamic acid, styry!acry!ic acid, citraconic acid, glutaconic acid, aconitic acid, phenylacrylic acid, acryloxypropionic acid, aconitic acid, phenylacrylic acid,
  • Non-limiting examples of hydrophobic monomers that can be used include styrene, p-methyl styrene, methyl methacrylate, hexyl acrylate, hexyl methacrylate, butyl acrylate, butyl methacrylate, ethyl acrylate, ethyl methacrylate, propyl acrylate, propyl methacrylate, octadecyl acrylate, octadecyl methacrylate, stearyl methacrylate, vinylbenzyl chloride, isobornyl acrylate, tetrahydrofurfury!
  • the styrene acrylic polymer can have a weight average molecular weight (Mw) from about 3,000 g/moi to about 30,000 g/mol. In yet other examples, the styrene acrylic polymer can have an Mw from about 4,000 g/mo! to about 25,000 g/mol, or from about 4,500 g/mol to about 22,000 g/mol.
  • Mw weight average molecular weight
  • the styrene acrylic polymer can have an acid number or acid value from about 120 mg KOH/g to about 300 mg KOH/g. In yet other examples, the styrene acrylic polymer can have an acid number from about 140 mg KOH/g to about 260 mg KOH/g, from about 160 mg KOH/g to about 240 mg KOH/g, or from about 180 mg KOH/g to about 230 mg KOH/g.
  • An acid number can be defined as the number of milligrams of potassium hydroxide to neutralize 1 gram of the substance.
  • the amount of styrene acrylic polymer in the coloring agent(s) can be from about 0.1 wt% to about 20 wt% based on the total weight of the coloring agent(s), or from about 0.5 wt% to about 10 wt% based on the total weight of the coloring agent(s), or from about 1 wt% to about 5 wt% based on the total weight of the coloring agent(s).
  • the amount of styrene acrylic polymer in the coloring agent(s) can be based on the amount of the coiorant(s) in the coloring agent(s).
  • the colorant(s) and the styrene acrylic polymer can be present in the coloring agent(s) at a particular weight ratio.
  • the pigment and styrene acrylic polymer can be present at a weight ratio of from 1 : 1 to 10:1.
  • the pigment and the styrene acrylic polymer can be present at a weight ratio of from about 2: 1 to about 10:1.
  • the pigment and the styrene acrylic polymer can be present at a weight ratio of from about 3:1 to about 6:1.
  • Surface modifying agent(s) or surfactant(s) may be used to improve the wetting properties and the jettability of the fusing agent and/or the detailing agent (also referred to herein as agent).
  • suitable surfactants may include a se!f-emuisifiabie, nonionic wetting agent based on
  • the surfactant may be an ethoxyiated low-foam wetting agent or an ethoxylated wetting agent and molecular defoamer.
  • Still other suitable surfactants include non-ionic wetting agents and molecular defoamers or water-soluble, non-ionic surfactants.
  • HLB hydrophilic-lipophilic balance
  • the total amount of surfactant(s) in the agent may range from about 0.1 wt% to about 3 wt% based on the total wt% of the agent.
  • the other surfactants can include wetting agent(s) and/or surface tension reducing agent(s).
  • suitable wetting agents can include non-ionic surfactants.
  • Some specific examples include a se!f-emulsifiable, non-ionic wetting agent based on acetylenic diol chemistry (e.g., SURFYNQL® SEF from Evonik Resources Efficiency GmbH), a non-ionic fluorosurfactant (e.g., CAPSTONE® fiuorosurfactants from acetylenic diol chemistry (e.g., SURFYNQL® SEF from Evonik Resources Efficiency GmbH), a non-ionic fluorosurfactant (e.g., CAPSTONE® fiuorosurfactants from a non-ionic fluorosurfactant (e.g., CAPSTONE® fiuorosurfactants from a se!f-emulsifiable, non-ionic wetting agent based on acetylenic diol chemistry (e.g., SURFYNQL® SEF from Evonik Resources Efficiency GmbH), a non-ionic
  • the wetting agent is an ethoxylated low-foam wetting agent (e.g., SURFYNOL® 440 or SURFYNOL ⁇ CT-111 from Evonik Resources Efficiency GmbH) or an ethoxylated wetting agent and molecular defoamer (e.g., SURFYNOL® 420 from Evonik Resources Efficiency GmbH).
  • ethoxylated low-foam wetting agent e.g., SURFYNOL® 440 or SURFYNOL ⁇ CT-111 from Evonik Resources Efficiency GmbH
  • ethoxylated wetting agent and molecular defoamer e.g., SURFYNOL® 420 from Evonik Resources Efficiency GmbH
  • Still other suitable wetting agents include non- ionic wetting agents and molecular defoamers (e.g , SURFYNOL® 104E from Evonik Resources Efficiency GmbH) or water-soluble, non-ionic surfactants (e.g
  • an anionic surfactant may be used in combination with the non-ionic surfactant.
  • HLB hydrophilic-lipophilic balance
  • wetting agent(s) may be present in the fusing agent(s) and/or detailing agent(s) in an amount ranging from about 0.1 wt% to about 4 wt% of the total weight of the compositions / agents !n an example, the amount of the wetting agent(s) present in the compositions / agents is about 0.1 wt% based on the total weight of the compositions / agents. In another example, the amount of the wetting agent(s) present in the compositions / agents is about 0.04 wt% based on the total weight of the compositions / agents.
  • the fusing agent(s) and/or detailing agent(s) may also include surface tension reduction agent(s). Any of the previously mentioned wetting
  • the surface tension reduction agent may be the self-emuisifiabie, non-ionic wetting agent based on acetylenic diol chemistry (e.g., SURFYNOL® SEF from Evonik Resources Efficiency GmbH)
  • the surface tension reduction agent(s) may be present in the compositions / agents in an amount ranging from about 0.1 wt% to about 4 wt% of the total weight of the compositions / agents. In an example, the amount of the surface tension reduction agent(s) present in the compositions / agents is about 1.5 wt% based on the total weight of the compositions / agents. In another example, the amount of the surface tension reduction agent(s) present in the compositions / agents is about 0.6 wt% compositions / agents. [0246] When a surfactant is both a wetting agent and a surface tension reduction agent, any of the ranges presented herein for the wetting agent and the surface tension reduction agent may be used for the surfactant.
  • the fusing agent and/or the detailing agent may further include a buffer solution, a
  • surfactant a dispersant, an anti-kogation agent, a dispersing additive, a biocide, a chelating agent, at least one chelating agent, and combinations thereof.
  • the agent(s)/composition(s) may further include buffer solution(s).
  • the buffer soiution(s) can withstand small changes (e.g., less than 1 ) in pH when small quantities of a water-soluble acid or a water- soluble base are added to a composition containing the buffer solution(s).
  • the buffer solution(s) can have pH ranges from about 5 to about 9.5, or from about 7 to about 9, or from about 7.5 to about 8.5.
  • the buffer solution(s) can be added to the
  • agent(s)/composition(s) in amounts ranging from about 0.01 wt% to about 20 wt%, or from 0.1 wt% to about 15 wt%, or from about 0.1 wt% to about 10 wt% based on the total weight of the agent(s)/composition(s).
  • the buffer solutionis can include at least one poly hydroxy functional amine.
  • the buffer solution(s) can be 2-[4-(2-hydroxyethyl) piperazin-1 -yi] ethane sulfonic acid, 2-amino-2-(hydroxymethyl)-1 ,3-propanediol (TRIZMA® sold by Sigma-Aidrich), 3 ⁇ morpholinopropanesuifonic acid, triethanolamine, 2-[bis-(2-bydroxyetbyi)-amino]-2-hydroxymethyi propane-1 ,3-diol (bis tris methane), N- methyl-D-giucamine, N,IM,N’N’-tetrakis ⁇ (2-hydroxyethyl) ⁇ ethylenediamine and
  • the buffer solutionis) can be 2-amino-2-(hydroxymethyl)- 1 , 3-propanediol (TRIZMA® sold by Sigma-Aidrich), beta-alanine, betaine, or mixtures thereof.
  • the agent(s)/composition(s) in some examples can be dispersed with a dispersing additive.
  • the dispersing additive can help to uniformly distribute colorant(s) throughout the agent(s)/composition(s).
  • the dispersing additive may also aid in the wetting of the agent(s)/composition(s) onto any other applied agent(s)/composition(s) and/or the layer(s) of the build material.
  • the dispersing additive may be present in the agent(s)/composition(s) in an amount ranging from about 0.01 wt% to about 2 wt% based on the total weight of the agent(s)/composition(s), or less than about 1 .5 wt%, or less than about 1 wt%, or at least 0.01 wt%, or at least about 0.1 wt%, or at least about 0.5 wt%.
  • the dispersing additive can include a water soluble acrylic acid polymer (e.g., CARBOSPERSE® K7028 available from Lubrizoi), a high molecular weight block copolymer with pigment affinic groups (e.g., DISPERBYK®- 190 available BYK Additives and Instruments), and combinations thereof.
  • a water soluble acrylic acid polymer e.g., CARBOSPERSE® K7028 available from Lubrizoi
  • a high molecular weight block copolymer with pigment affinic groups e.g., DISPERBYK®- 190 available BYK Additives and Instruments
  • the agent(s)/composition(s) can further include the dispersant to provide particular wetting properties when applied to the iayer(s) of the build material.
  • the dispersant can help uniformly distribute the ink(s) on the layer(s) of the build material.
  • the dispersant may be present in the agent(s)/composition(s) in an amount ranging from about 0.01 wt% to about 2 wt% based on the total weight of the agent(s)/composition(s), or less than about 1 .5 wt%, or less than about 1 wt%, or at least 0.01 wt%, or at least about 0 1 wt%, or at least about 0.5 wt%.
  • the dispersant may be non-ionic, cationic, anionic, or combinations thereof.
  • Some examples of the dispersant include a self-emu!sifiab!e, non-ionic wetting agent based on acetylenic diol chemistry (e.g., SURFYNOL® SEE from Evonik Resources Efficiency GmbH), an ethoxylated !ow-foam wetting agent (e.g., SURFY!MOL® 440 and SURFYNOL® 465 from Evonik Resources Efficiency GmbH), a non-ionic acetylenic diol surface active agent (e.g., SURFYNOL® 104 from Evonik Resources Efficiency GmbH), a non-ionic, a!kylpheny!ethoxyiate and solvent free surfactant blend (e.g., SURFYNOL® CT-21 1 from Evonik Resources Efficiency GmbH), a non-ionic organic surfactant (e.g., TE),
  • fluorosurfactant e.g., CAPSTONE® fluorosurfactants from DuPont, previously known as ZONYL FSO, POLYFOXTM PF-154N from Omnova Solutions Inc.
  • non-ionic a secondary alcohol ethoxy!ate e.g., TERGITOL® 15-S-5, TERG!TOL® 15-S-7, TERGITOL® 15-S-9, and TERGITOL® 15-S-30 all from Dow Chemical Company
  • a water-soluble non-ionic surfactant e.g., TERGITOL® TMN-6
  • anionic dispersants include those in the DOWFAXTM family (from Dow Chemical Company), and examples of cationic dispersants include
  • dodecyltrimethylammonium chloride and hexadecyidimethy!ammonium chloride dodecyltrimethylammonium chloride and hexadecyidimethy!ammonium chloride.
  • anti-kogation agents examples include oleth-3-phosphate or
  • methylglycinediacetic acid e.g., Trilon® M from BASF Corp.
  • Trilon® M from BASF Corp.
  • the anti-kogation agents may be present in the agent(s)/composition(s) in an amount ranging from about 0.01 wt% to about 2 wt% based on the total weight of the agent(s)/composition(s), or less than about 1.5 wt%, or less than about 1 wt%, or at least 0.01 wt%, or at least about 0.1 wt%, or at least about 0.5 wt%.
  • biocides examples include 1 ,2-benzisotbiazolin-3-one as the active ingredient in ACTiC!DE ⁇ B-20 (available from Thor GmbH), 2-methyl ⁇ 4-isothiazolin-3- one as the active ingredient in ACTICIDE® M-20 (available from Thor GmbH), an aqueous solution of 1 ,2-benzisothiazolin-3-one (e.g., PROXEL® GXL from Arch Chemicals, Inc.), quaternary ammonium compounds (e.g., Bardac® 2250 and 2280, Barquat® 50-65B, and Carboquat® 250-T, all from Lonza Ltd. Corp.), an aqueous solution of methylisothiazolone (e.g., Kordek® MLX from The Dow Chemical Co.), and combinations thereof.
  • 1 ,2-benzisotbiazolin-3-one as the active ingredient in ACTiC!DE ⁇ B-20 (available from Thor GmbH)
  • the biocides may be present in the agent(s)/composition(s) in an amount ranging from about 0 01 wt% to about 2 wt% based on the total weight of the agent(s)/composition(s), or less than about 1.5 wt%, or less than about 1 wt%, or at least 0.01 wt%, or at least about 0 1 wt%, or at least about 0.5 wt%
  • the agent(s)/composition(s) may also include a binder or other additives, such as a humectant and lubricant (e.g., LIPONIC® EG-1 (LEG-1 ) from Lipo Chemicals) or a chelating agent (e.g., disodium ethylenediaminetetraacetic acid (EDTA-Na)).
  • a binder or other additives such as a humectant and lubricant (e.g., LIPONIC® EG-1 (LEG-1 ) from Lipo Chemicals) or a chelating agent (e.g., disodium ethylenediaminetetraacetic acid (EDTA-Na)).
  • a binder or other additives such as a humectant and lubricant (e.g., LIPONIC® EG-1 (LEG-1 ) from Lipo Chemicals) or a chelating agent (e.g., disodium ethylenediaminetetra
  • the amounts of the above additives in the first fusing agent, the second fusing agent, the color ink composition, and the detailing agent can total up to about 20 wt% based on the total weight of one of the agent(s)/composition(s).
  • each of the agent(s)/composition(s) described herein can include at least one co-solvent.
  • the co-solvent can be present in an amount ranging from about 0.1 wt% to about 50 wt% based on the total weight of each of the agent(s)/composition(s), or less than about 60 vvt%, or less than about 50 wt%, or less than about 45 wt%, or less than about 40 wt%, or less than about 35 wt%, or less than about 30 wt%, or less than about 25 wt%, or less than about 20 wt%, or less than about 15 wt%, or less than about 10 wt%, or less than about 5 wt%, or at least about 10 wt%, or at least about 15 wt%, or at least about 20 wt%, or at least about 25 wt%, or at least about 30 wt%, or at least about 35 wt%, or at
  • co-solvents can include 2-pyrroiidinone, hydroxyethyl-2- pyrrolidone, diethylene glycol, 2-methyl-1 ,3-propanedioi, tetraethylene glycol, tripropylene glycol methyl ether, dipropylene glycol methyl ether, tripropylene glycol butyl ether, dipropylene glycol butyl ether, triethylene glycol butyl ether, 1 ,2- hexanediol, 2-hydroxyethyi pyrrolidinone, 2-hydroxyethyl-2-pyrrolidinone, 1 ,6- hexanediol, and combinations thereof.
  • the balance of the agent(s)/composition(s) is water.
  • the amount of water may vary depending upon the amounts of the nanoparticle(s), near infrared absorbing co pound(s), and colorant(s).
  • water can be present in the agent(s)/composition(s) in amounts greater than about 50 wt% based on the total weight of the agent(s)/composition(s). In some examples, the water can be present in the agent(s)/composition(s) in amounts from about 50 wt% to about 90 wt% based on the total weight of the agent(s)/composition(s). In other examples, the
  • agent(s)/composition(s) can include water in an amount of from about 60 wt% to about 90 wt% based on the total weight of the agent(s)/composition(s). In further examples, the agent(s)/composition(s) can include from about 70 wt% to about 85 wt% water.
  • Fig 6 shows a perimeter membrane 610 which was printed with a three- dimensional printed part 600 to mitigate warping effects.
  • the three-dimensional printed part 600 was printed in the horizontal orientation - i.e., largest surface parallel to the XY orientation - with the perimeter membrane 610 to reduce warping. This was a three-dimensional printed part 600 in which the effect of warping was mitigated by the action of the membrane.
  • Both the perimeter membrane 610 and part 600 comprised poiyamide ⁇ 12.
  • the perimeter membrane 610 had a thickness of about 0.2 m and was located approximately 0 1 m to the interior of the part 600 edge.
  • the part 600 had a thickness of about 4 mm and a length of about 50 mm.
  • Fig. 7 shows a three-dimensional part 700 which was printed without any perimeter membrane. This printed part suffered warping effects resulting in
  • the part 700 comprised polyamide-12.
  • the part 700 had a thickness of about 4 mm and a length of about 50 mm.
  • Fig. 8 shows a perimeter membrane 810 which was printed with a three- dimensional printed part 800 to mitigate warping effects.
  • the three-dimensional printed part 800 was printed in the vertical orientation - i.e., largest surface parallel to the YZ orientation - with the perimeter membrane 810. This vertically oriented part 800 showed shrinkage which caused breaking of the perimeter membrane 810.
  • Both the perimeter membrane 810 and part 800 comprised polyamide-12.
  • the perimeter membrane 810 had a thickness of about 0.2 mm and was located approximately 0.1 mm to the interior of the part 800 edge.
  • the part 800 had a thickness of about 4 mm and a length of about 50 mm.
  • the perimeter membranes 610 and 810 were easily broken off of the 3D printed parts 600 and 800, respectively, not because of any compositional differences between the membranes and the parts but because there was a thermal gradient between the membranes 610 and 810 and the parts 600 and 800, respectively, that was maintained during printing at about less than 2°C.
  • references herein to“wt%” of a component are to the weight of that component as a percentage of the whole composition comprising that component.
  • references herein to“wt%” of, for example, a solid material such as po!yurethane(s) or colorant(s) dispersed in a liquid composition are to the weight percentage of those solids in the composition, and not to the amount of that solid as a percentage of the total non-volatile solids of the composition.

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Abstract

Disclosed herein are compositions for three-dimensional printing. In some examples, disclosed herein are kits, compositions, parts, methods, and systems for three-dimensional printing. In an example, disclosed is a kit for three-dimensional printing comprising: (I) a perimeter membrane composition comprising: a powder build material; and (II) a three-dimensional part composition comprising: the powder build material, a fusing agent, and a detailing agent.

Description

THREE-DIMENSIONAL PRINTING
BACKGROUND
[0001] Three-dimensional (3D) printing may be an additive printing process used to make three-dimensional solid parts from a digital model. 3D printing is often used in rapid product prototyping, mold generation, and mold master generation. Some 3D printing techniques are considered additive processes because they involve the application of successive layers of material. This is unlike traditional machining processes, which often rely upon the removal of material to create the final part.
Materials used in 3D printing often include curing or fusing, which for some materials may be accomplished using heat-assisted extrusion or sintering, and for other materials may be accomplished using digital light projection technology.
BRIEF DESCRIPTION OF THE DRAWINGS
[0002] Features of examples of the present disclosure will become apparent by reference to the following detailed description and drawings, in which like reference numerals correspond to similar, though perhaps not identical, components. For the sake of brevity, reference numerals or features having a previously described function may or may not be described in connection with other drawings in which they appear.
[0003] Fig. 1 is a flow diagram illustrating an example of a method of forming a build material composition for three-dimensional printing;
[0004] Fig. 2 is a flow diagram illustrating an example of a method for three- dimensional printing; [000S] Figs. 3A through 3E are schematic and partially cross-sectional cutaway views depicting the formation of a 3D part using an example of the 3D printing method disclosed herein;
[0006] Fig. 4 is a simplified isometric and schematic view of an example of a 3D printing system disclosed herein;
[0007] Fig. 5 is a flow diagram illustrating an example of a method of forming a
three-dimensional printed part; and
[0008] Figs. 6-8 show examples of three-dimensional printed parts.
DETAILED DESCRIPTION
[0009] The present disclosure refers herein to three-dimensional printing kits, compositions, parts, methods, and systems.
[0010] Three-dimensional (3D) printing is a common technique for producing complex parts or molds in a small series scale by using ink-jet technology. The size accuracy of the 3D printed parts is of great importance for wide use of this technology. However, the chemical solidification reaction of the build material powder with the binder during fabrication of the 3D parts can result in shrinkage. Warpage can result whenever shrinkage does not occur uniformly throughout the entire part. As a result, the size deviation is a result of the layer-wise printing process and the inhomogeneous shrinkage.
[0011] One way to reduce these deviations or dimensional inaccuracies is forming a perimeter membrane along at least portions of the parts.
[0012] The perimeter membrane can be made of the same material that is used for 3D printing the part. This membrane can be added as the last step in the design or printing process of the 3D part.
[0013] The perimeter membrane can be added or formed at any edge or portion of the 3D part to reduce or eliminate part deformations and deviations depending on part shape. For example, open sections in 3D parts, like U and C shaped 3D parts, can include perimeter membrane in the negative space of the U and/or C shaped 3D parts. Similarly, thin and/or large parts with shapes similar to rectangles where one of the dimensions on the plane is larger than the other, can be improved using these membranes creating a replicate of the part with unions to the original one in order to create a box around the part retaining the deformations. These membranes could be perforated in order to dissipate heat and reduce the material used in forming these membranes.
[0014] The perimeter membranes can be adapted to any polymeric or polymer- ceramic composite material. The membranes are designed for easy removal. This membrane removal can be done before post-processing the part. This way post processing can be applied directly in what is almost the final shape and part aspect. This post-processing can be done with automatic sandblasters, manual methods, or tumbling machines. The membranes can also be removed almost completely by hand.
[0015] Perimeter membranes, as described herein, can have thin walls (e.g., about 200 microns thickness or lesser) that connect the perimeter membrane of one or multiple sections over the part depending on the complexity of the part geometry.
[0016] As used herein,“material set” or“kit” is understood to be synonymous with “composition.” Further,“materia! set” and“kit” are understood to be compositions comprising one or more components where the different components in the
compositions are each contained in one or more containers, separately or in any combination, prior to and during printing but these components can be combined together during printing. The containers can be any type of a vessel, box, or receptacle made of any material.
[6017] As used herein,“(s)” at the end of some terms indicates that those terms/phrases may be singular in some examples or plural in some examples. It is to be understood that the terms without“(s)” may be also be used singularly or piurally in many examples.
Kits
[0018] Disclosed herein is an example of a kit for three-dimensional printing comprising: (I) a perimeter membrane composition comprising: a powder build material; and (II) a three-dimensional part composition comprising: the powder build material, a fusing agent, and a detailing agent. [0019] The powder build materia! is selected from the group consisting of polymeric powder, polymer-ceramic composite powder, and combinations thereof
[0020] The fusing agent comprises a first fusing agent.
[0021] The fusing agent further comprises a second fusing agent different from the first fusing agent.
[0022] The three-dimensional part composition further comprises: a cyan ink composition, a yellow ink composition, a magenta ink composition, and a black ink composition.
[0023] The perimeter membrane composition further comprises an agent, wherein the agent is a third fusing agent or the detailing agent.
[0024] The first fusing agent comprises at least one nanoparticle, wherein the nanopartide comprises at least one metal oxide, which absorbs infrared light in a range of from about 780 nm to about 2300 nm and is shown in formula (1 ): m IV! On (1 )
wherein M is an alkali metal, m is greater than 0 and less than 1 , IW is any metal, and n is greater than 0 and less than or equal to 4; and wherein the nanopartide has a diameter of from about 0.1 nm to about 500 nm.
[0025] The second fusing agent comprises a near infrared absorbing compound.
[0026] The near infrared absorbing compound is selected from the group consisting of carbon black, oxonol, squary!ium, cha!cogenopyryiarylidene,
bis(chalcogenopyrylo)polymethine, bis(aminoaryl)polymetbine, merocyanine, trinuclear cyanine, indene-crosslinked polymethine, oxyindolidine, iron complexes, quinoids, nickel-dithioiene complex, cyanine dyes, and combinations thereof.
[0027] The powder build material comprises fillers selected from the group consisting of silica, alumina, glass, and combinations thereof.
[0028] The polymeric powder is selected from the group consisting of polyamide, polyethylene, polyethylene terephthalate, polystyrene, polyacetal, polypropylene, polycarbonate, polyester, thermal polyurethanes, and combinations thereof.
[0029] The polyamide is selected from the group consisting of polyamide-11 , polyamide-12, polyamide-8, polyamide-8, polyamide-9, poiyamide-6,8, polyamide- 6,12, po!yamide-8,12, po!yamide-9,12, polyamide-13, polyamide-6,13, and combinations thereof.
[0030] The polyamide is polyamide~12.
[0031] The detailing agent comprises: at least one co-solvent; at least one surfactant; at least one anti-kogation agent; at least one chelating agent; at least one biocide; and water.
[0032] According to an example, disclosed herein is a three-dimensional printed part comprising: (I) a perimeter membrane comprising a powder build material; and (II) a pre-part comprising: the powder build material, a fusing agent, and a detailing agent, wherein the perimeter membrane has a thickness of from about 50 microns to about 10,000 microns, and wherein the perimeter membrane is removably attached to at least a portion of the pre-part.
Methods
[0033] According to an example, disclosed herein is a method of three-dimensional printing comprising: (I) forming a perimeter membrane, wherein the perimeter membrane comprises a powder build material; and (II) forming a pre-part, wherein the pre-part comprises the powder build material, a fusing agent, and a detailing agent, wherein the perimeter membrane is removably connected to at least a portion of the pre-part.
[0034] The powder build material is selected from the group consisting of polymeric powder, polymer-ceramic composite powder, and combinations thereof.
[0035] The fusing agent comprises a first fusing agent.
[0036] The fusing agent further comprises a second fusing agent different from the first fusing agent.
[0037] The pre-part further comprises: a cyan ink composition, a yellow ink composition, a magenta ink composition, and a black ink composition.
[0038] The perimeter membrane further comprises an agent, wherein the agent is a third fusing agent or the detailing agent.
[0039] The second fusing agent comprises a near infrared absorbing compound.
[0040] The near infrared absorbing compound is selected from the group consisting of carbon black, oxonol, squarylium, chalcogenopyrylarylidene, bis(chalcogenopyrylo)polymethine, bis(aminQaryl)poiymetbine, merocyanine, trinudear cyanine, indene-crosslinked po!ymethine, oxyindolidine, iron complexes, quinoids, nickei-dithiolene complex, cyanine dyes, and combinations thereof.
[0041] The powder build material comprises fillers selected from the group consisting of silica, alumina, glass, and combinations thereof.
[0042] The polymeric powder is selected from the group consisting of polyamide, polyethylene, polyethylene terephthalate, polystyrene, polyacetal, polypropylene, polycarbonate, polyester, thermal polyurethanes, and combinations thereof.
[0043] The polyamide is selected from the group consisting of polyamide-11 , polyamide-12, polyamide-8, polyamide~8, poiyamide-9, polyamide-6, 6, polyamide- 6,12, polyamide-8,12, polyamide-9,12, polyamide-13, polyamide-6,13, and
combinations thereof.
[0044] According to another example, disclosed herein is a method of forming a three-dimensional printed part comprising: (I) forming a perimeter membrane, wherein the perimeter membrane comprises a powder build material and an agent; and (II) forming a pre-part, wherein the pre-part comprises the powder build material, a fusing agent, and a detailing agent, wherein the perimeter membrane has a thickness of from about 50 microns to about 10,000 microns, and wherein the perimeter membrane is removably attached to at least a portion of the pre-part.
[0045] In some examples, the perimeter membrane can have a thickness of from about 100 microns to about 1 ,000 microns, or from about 150 microns to about 500 microns, or from about 200 microns to about 300 microns, or less than about 400 microns, or less than about 300 microns, or less than about 200 microns, or at least 100 microns, or at least about 200 microns.
[0046] The fusing agent comprises a first fusing agent and a second fusing agent, wherein the second fusing agent is different from the first fusing agent; and the agent is a third fusing agent or the detailing agent.
[0047] According to another example, disclosed herein is a method of three- dimensional printing comprising: (i) depositing a layer of a powder build material on a build platform; (ii) based on a 3D object model, selectively applying a fusing agent to at least a portion of the layer of the powder build material; (ill) exposing the build material composition to radiation to fuse the at least the portion to form a layer of a 3D pre-part; and (iv) depositing a layer of a perimeter membrane comprising the powder build material, wherein the layer of the perimeter membrane is adjacent to the layer of the 3D pre-part
[0048] The method can further comprise: (v) repeating (i) and (ii) in order at least once and then carrying out (iii) after each time (i) and (ii) are carried out followed by (iv), or carrying out (iv) after each time (i) and (ii) are carried out followed by (iii); and (vi) removing the perimeter membrane from the 3D pre-part to form a 3D printed part.
Build Material
[0049] In some examples, the powder build material 16 can be selected from the group consisting of polymeric powder, polymeric-ceramic composite powder, and combinations thereof.
[0050] In some examples, the build material may be a polymeric build material. As used herein, the term“polymeric build material” may refer to crystalline or semi- crystalline polymer particles or composite particles made up of polymer and ceramic. Any of the particles may be in powder form. Examples of semi-crystalline polymers include semi-crystalline thermoplastic materials with a wide processing window of greater than 5°C (i.e. , the temperature range between the melting point and the re- crystallization temperature). Some specific examples of the semi-crystalline
thermoplastic materials include polyamides (PAs) (e.g., PA 11 / nylon 11 , PA 12 / nylon 12, PA 6 / nylon 6, PA 8 / nylon 8, PA 9 / nylon 9, PA 66 / nylon 66, PA 612 / nylon 612, PA 812 / nylon 812, PA 912 / nylon 912, etc.).
[0051] Other examples of crystalline or semi-crystalline polymers suitable for use as the build material particles include polyethylene, polyethylene oxide, polypropylene, polyoxomethylene (i.e., polyacetals), and combinations thereof. Still other examples of suitable build material particles include polystyrene, polycarbonate, polyester, polyurethanes, other engineering plastics, and combinations thereof. It should be noted that the“combinations” of the polymers described herein can include blends, mixtures, block copolymers, random copolymers, alternating copolymers, periodic polymers, and mixtures thereof. [0062] In some examples, the build materia! may be a polymeric-ceramic
composite powder. The“polymeric-ceramic composite” powder can include one or more of the polymers described above in combination with one or more ceramic materials in the form of a composite. The polymeric-ceramic composite can include any weight combination of polymeric material and ceramic material. For example, the polymeric material can be present in an amount of up to 99 wt% with the balance being ceramic material or the ceramic material can be present in an amount of up to 99 wt% with the balance being polymeric material.
[0053] In some examples, the ceramic material can be selected from the group consisting of silica, fused silica, quartz, alumina silicates, magnesia silicates, boria silicates, and mixtures thereof. Examples of ceramic materials can Include metal oxides, inorganic glasses, carbides, nitrides, and borides. Some specific examples can include alumina (AI203), Na20/CaO/Si02glass (soda-lime glass), silicon nitride (Si3N4), silicon dioxide (Si02), zirconia (Zr02), titanium dioxide (T102), glass frit materials, or combinations thereof. As an example of one suitable combination, 30 wt% glass may be mixed with 70 wt% alumina.
[00S4] The polymeric materia! or the polymeric-ceramic composite materia! may be made up of similarly sized particles or differently sized particles. The term "size” or "particle size,” as used herein, refers to the diameter of a substantially spherical particle, or the average diameter of a non-spherical particle (i.e. , the average of multiple diameters across the particle), or the effective diameter of a non-spherical particle (I.e., the diameter of a sphere with the same mass and density as the non- spherical particle). A substantially spherical particle (i.e., spherical or near-spherical) has a sphericity of >0.84. Thus, any individual particles having a sphericity of <0.84 are considered non-spherical (irregularly shaped).
[00S6] In some examples, the particle size of the polymeric materia! or the polymeric-ceramic composite material particles can be from about 10 pm to about 500 pm, or less than about 450 pm, or less than about 400 pm, or less than about 350 pm, or less than about 300 pm, or less than about 250 pm, or less than about 200 pm, or less than about 150 pm, or less than about 150 pm, or less than about 90 pm, or less than about 80 pm, or at least about 10 pm, or at least about 20 pm, or at least about 30 pm, or at least about 40 pm, or at least about 50 pm, or at least about 60 pm, or at least about 70 pm, or at least about 80 pm, or at least about 90 pm, or at least about 100 pm , or at least about 110 pm , or at least about 120 pm , or at least about 130 pm , or at least about 140 p , or at least about 150 p , or at least about 160 pm , or at least about 170 pm, or at least about 180 pm, or at least about 190 pm.
[0066] The build material particles may have a melting point or softening point ranging from about 50°C to about 400°C. As an example, the build material particles may be a polyamide having a melting point of 180°C. The build material particles may be made up of similarly sized particles or differently sized particles. The term“size”, as used herein with regard to the build material particles, refers to the diameter of a spherical particle, or the average diameter of a non-spherical particle (i.e., the average of multiple diameters across the particle), or the volume-weighted mean diameter of a particle distribution.
[0057] In some examples, the build material can include one or more fillers. The fillers can be selected from glass beads, fumed silica, natural or synthetic fibers, glass fibers, carbon fibers, boron fibers, Kevlar® fiber, PTFE fiber, ceramic fibers, silicon carbide fibers, alumina fiber, and combinations thereof. In some examples, the filler can include inorganic oxides, carbides, borides and nitrides having a Knoop hardness of at least 1200. In some examples, the filler are inorganic oxides, nitrides, borides and carbides of zirconium, tantalum, titanium, tungsten, boron, aluminum and beryllium. In some examples, the filler is silicon carbide and aluminum oxide.
[0058] The fillers can be added to the build material in an amount of up to about 30 wt% based on the total amount of the build material, or less than about 25 wt%, or less than about 20 wt%, or less than about 15 wt%, or less than about 10 wt%.
[00S9] In some examples, the build material can include one or more fillers. The fillers can be selected from natural or synthetic inorganic fillers such as glass beads, fumed silica, hollow glass beads, glass fibers, crushed glass, silicone dioxide, aluminum oxide, calcium carbonate, kaolin (hydrous aluminum silicate), and
combinations thereof. The fillers can be selected from ceramic fillers such ceramic fibers, silicon carbide fibers, alumina fiber, and combinations thereof. The fillers can be selected from natural or synthetic organic fillers such as synthetic fibers such as carbon fibers, polypropylene fibers, polyamide fibers, polyoxymethylene fibers, ultra- high molecular weight polyethylene fibers, polytetrafluoroethyiene fibers, liquid crystal (LCP) fibers, Kevlar® fibers, and combinations thereof.
[0060] In some examples, the filler can include inorganic oxides, carbides, borides and nitrides having a Knoop hardness of at least 1200. In some examples, the filler are inorganic oxides, nitrides, borides and carbides of zirconium, tantalum, titanium, tungsten, boron, aluminum and beryllium. In some examples, the filler is silicon carbide and aluminum oxide.
[0061] The filler can be a filler is a reinforcing material selected from the group consisting of glass beads, fumed silica, hollow glass beads, glass fibers, crushed glass, silicone dioxide, aluminum oxide, calcium carbonate, hydrous aluminum silicate, ceramic fibers, silicon carbide fibers, alumina fibers, carbon fibers, polypropylene fibers, polyamide fibers, polyoxymethylene fibers, ultra-high molecular weight polyethylene fibers, polytetrafluoroethyiene fibers, liquid crystal fibers, Kevlar® fibers, and combinations thereof.
[0062] The filler can be a flame retarding compound selected from the group consisting of an alkali or earth alkali sulfonate, sulphonamide salt, perfluoroborate, haiogenated compound and phosphorus-bearing organic compound, and
combinations thereof.
[0663] The filler can be an elastomeric material selected from the group consisting of styrene butadiene styrene block copolymers, styrene-ethylene/butylene-styrene block copolymer, styrene-isoprene-styrene block copolymer, hydrogenated styrene- isoprene-styrene block copolymer, ethylene-propylene rubber, ethylene propylene diene monomer rubber, and combinations thereof.
[0664] The fillers can be added to the build material in an amount of up to about 30 wt% based on the total amount of the build material, or less than about 25 wt%, or less than about 20 wt%, or less than about 15 wt%, or less than about 10 wt%, or less than about 5 wt%. [006S] In some examples, the build materia! composition can include glass as a filler. In an example, the glass is selected from the group consisting of solid glass beads, hollow glass beads, porous glass beads, glass fibers, crushed glass, and a combination thereof. In another example, the glass is selected from the group consisting of soda lime glass (Na20/Ca0/Si02), borosilicate glass, phosphate glass, fused quartz, and a combination thereof. In still another example, the glass is selected from the group consisting of soda lime glass, borosilicate glass, and a combination thereof. In yet other examples, the glass may be any type of non-crystalline silicate glass.
[0066] In some examples, a surface of the glass is modified with a functional group selected from the group consisting of an acrylate functional silane, a methacrylate functional silane, an epoxy functional silane, an ester functional silane, an amino functional silane, and a combination thereof. Examples of glass modified with such functional groups and/or such functional groups that may be used to modify the glass are available from Potters Industries, LLC (e.g., an epoxy functional silane or an amino functional silane), Gelest Inc. (e.g., an acrylate functional silane or a methacrylate functional silane), Sigma-Aldrich (e.g., an ester functional silane), etc.
[0667] In a specific example, the glass is selected from the group consisting of soda lime glass, borosilicate glass, phosphate glass, fused quartz, and a combination thereof; or a surface of the glass is modified with a functional group selected from the group consisting of an acrylate functional silane, a methacrylate functional silane, an epoxy functional silane, an ester functional silane, an amino functional silane, and a combination thereof; or a combination thereof.
[0668] In some examples, the glass can be dry blended with the polymer build material. In other examples, the glass can be encapsulated by the polymer build material. When the glass is encapsulated by the polymer build material, the polymer build material may form a continuous coating (i.e. , none of the glass is exposed) or a substantially continuous coating (i.e., 5% or less of the glass is exposed) on the glass. Whether the glass is dry blended with the polymer build materia! or encapsulated by the polymer build material may depend, in part, on i) the characteristics of the glass, and ii) the 3D printer with which the build materia! composition is to be used. As an example, when the glass includes glass fibers and/or crushed glass, the glass may be encapsulated by the polymer build material. As another example, when segregation of dry blended polymer build material and glass may occur and cause damage to the 3D printer in which the build material composition is to be used, the glass may be encapsulated by the polymer build material.
[0069] The polymer build material, the glass, and/or the encapsulated build material (i.e., the glass encapsulated by the polymer build material) may be made up of similarly sized particles or differently sized particles. The term“particle size”, as used herein, refers to the diameter of a spherical particle, or the average diameter of a non- spherica! particle (i.e., the average of multiple diameters across the particle), or the volume-weighted mean diameter of a particle distribution. In an example, the average particle size of the build material composition ranges from about 5 pm to about 100 pm. In another example, the average particle size of the build material composition ranges from about 10 pm to about 100 pm.
[6070] In some examples, the average particle size(s) of the build material composition may depend on whether the glass is dry blended with the polymer build material or encapsulated by the polymer build material. When the glass is dry blended with the polymer build material, the average particle size of the polymer build material may range from about 20 pm to about 200 pm, and the average particle size of the glass may range from about 5 pm to about 150 pm. In an example, the D50 (i.e., the median of the particle size distribution, where ½ the population is above this value and ½ is below this value) of the polymer build material may be about 60 pm.
[6671] When the glass is encapsulated by the polymer build material, the average particle size of the glass (prior to being coated) may range from about 5 pm to about 100 pm. In another example, the average particle size of the glass (prior to being coated) may range from about 30 pm to about 50 pm. The average particle size of the encapsulated build material (i.e., the glass coated with the polymer build material) may depend upon the size of the glass prior to coating and the thickness of the polymer build material that is applied to the glass. In an example, the average particle size of the encapsulated build material may range from about 10 pm to about 200 pm. In another example, the average particle size of the encapsulated build material may range from about 20 pm to about 120 pm. In still another example, the D50 of the encapsulated build material may be about 60 pm.
[0072] The weight ratio of the glass to the polymer build material ranges from about 5:95 to about 60:40. In some examples, the weight ratio of the glass to the polymer build material ranges from about 10:90 to about 60:40; or from about 20:80 to about 60:40; or from about 40:60 to about 60:40; or from about 5:95 to about 40:60; or from about 5:95 to about 50:50. In another example, the weight ratio of the glass to the polymer build material is 40:60. In still another example, the weight ratio of the glass to the polymer build material is 50:50. In yet another example, the weight ratio of the glass to the polymer build material is 60:40. In some instances, additives (e.g., antioxidant(s), brightener(s), charging agent(s), flow aid(s), etc.) may be included in the polymer build material. In these instances, the weight of the polymer build material, for the purpose of determining the weight ratio of the glass to the polymer build material, may include the weight of the additives in addition to the weight of the polymer. In other instances, the weight of the polymer build material, for the purpose of determining the weight ratio of the glass to the polymer build material, includes the weight of the polymer alone (whether or not additives are included in the build material composition). The weight ratio of the glass to the polymer build material may depend, in part, on the desired properties of the 3D part to formed, the glass used, the polymer build material used, and/or the additives included in the polymer build material.
[0073] In some examples, the build material composition, in addition to the polymer build material and the glass, may include an antioxidant, a brightener, a charging agent, a flow aid, or a combination thereof. While several examples of these additives are provided, it is to be understood that these additives are selected to be thermally stable (i.e., will not decompose) at the 3D printing process temperatures.
Antioxidants
[0074] Antioxidant(s) may be added to the build material composition to prevent or slow molecular weight decreases of the polymer build material and/or may prevent or slow discoloration (e.g., yellowing) of the polymer build material by preventing or slowing oxidation of the polymer build material. In some examples, the antioxidant may be a radical scavenger. In these examples, the antioxidant may include
IRGANOX® 1098 (benzenepropanamide, N,N'-1 ,6-hexanediylbis(3,5-bis(1 , 1 - dimethylethyi)~4-hydroxy)), !RGAIMOX® 254 (a mixture of 40% triethylene glycol bis(3~ tert-butyl-4-hydroxy-S-melhylphenyl), polyvinyl alcohol and deionized water), and/or other sterically hindered phenols. In other examples, the antioxidant may include a phosphite and/or an organic sulfide (e.g., a thioester). In an example, the antioxidant may be included in the build material composition in an amount ranging from about 0.01 wt% to about 5 wt%, based on the total weight of the build material composition.
Fiow Aids
[007S] Fiow aid(s) may be added to improve the coating flowability of the build material composition. Flow aids may be particularly beneficial when the build material composition or the polymer build material has an average particle size less than 100 pm. The flow aid improves the flowability of the build material composition by reducing the friction, the lateral drag, and the tribocharge buildup (by increasing the particle conductivity). Examples of suitable flow aids include tricalcium phosphate (E341 ), powdered cellulose (E460(ii)), calcium stearate (E470), magnesium stearate (E470b), sodium bicarbonate (E500), sodium ferrocyanide (E535), potassium ferrocyanide (E536), calcium ferrocyanide (E538), bone phosphate (E542), sodium silicate (E550), silicon dioxide (E551 ), calcium silicate (E552), magnesium trisilicate (E553a), talcum powder (E553b), sodium aluminosilicate (E554), potassium aluminum silicate (E555), calcium aluminosilicate (E556), bentonite (E558), aluminum silicate (E559), stearic acid (E570), and aluminum oxide. In an example, the fiow aid is added in an amount ranging from greater than 0 wt% to less than 5 wt%, based upon the total weight of the build material composition.
Antistatic Agents
[0076] In some examples, antistatic agent(s) can be added to the build material.
The antistatic agent(s) may include a salt of an alkali or alkaline earth metal. The salt of the alkali or alkaline earth metal may include quaternary amines, chlorates, phosphates, carbonates, borates, phosphonates, sulfates, acetates, citrates, and perchlorates. Non-limiting examples of carbonates include sodium carbonates, potassium carbonates, lithium carbonates, barium carbonates, magnesium
carbonates, calcium carbonates, ammonium carbonates, cobaltous carbonates, ferrous carbonates, lead carbonates, manganese carbonates, and nickel carbonates. Non-limiting examples of perchlorates include sodium perchlorate, potassium perchlorate, lithium perchlorate, barium perchlorate, magnesium perchlorate, calcium perchlorate, ammonium perchlorate, cobaltous perchlorate, ferrous perchlorate, lead perchlorate, manganese perchlorate, and nickel perchlorate. Non-limiting examples of chlorates include sodium chlorates, potassium chlorates, lithium chlorates, barium chlorates, magnesium chlorates, calcium chlorates, ammonium chlorates, cobaltous chlorates, ferrous chlorates, lead chlorates, manganese chlorates, and nickel chlorates. Non-limiting examples of phosphates include sodium phosphates, potassium phosphates, lithium phosphates, barium phosphates, magnesium
phosphates, calcium phosphates, ammonium phosphates, cobaltous phosphates, ferrous phosphates, lead phosphates, manganese phosphates, and nickel
phosphates. The antistatic agent may also be a sulfonimide or a sulfonamide, a neoalkoxy titanate and zirconate.
[0077] In some examples, the antistatic agent can be thermally stable at a polymer melt processing temperature
[0078] In some examples, the antistatic agent can be selected from the group consisting of Li2NiBr4, Li2CuCI4, LiCuO, LiCu40(P04)2, USOCI2, US02CI2, LiS02, UI2, LiN3, C6H5COOU, LiBr, U2C03, LiCI, C6H11 (CH2)3C02Li, LiB02, UCI04, U3P04, U2S04, LI2B407, LIAICI4, AuC!4Li, LiGaC!4, LiBF4, LiMn02, LiFeS2, LiAg2Cr04, LiAg2V4G11 , LiSVO, LiCSVO, CF3S03U, LiPF6, LIBF4, UCI04, LiCuS, LiPbCuS, LiFeS, LiBi2Pb205, LiBi203, UV205, LiCo02, LiNiCo02, LiCuCI2, Li/Ai- V205, lithium bis(oxalato)borate, UN(S02CF3)2, LiN(SOCF2CF3)2, LiAsF6,
LiC(S02CF3)3, LiN(S02F)2, LiN(S02F)(S02CF3), LiN(S02F)(S02C4F9),
Li0S02CF3, and combinations thereof.
[0079] The antistatic agent may be present in the build material in an amount ranging from about 0.01 wt.% to about 20 vvt.% based upon the total weight percent of the build material. In an example, the antistatic agent may be present in the build material in an amount ranging from about 0.1 wt.% to about 15 wt.%, for example, from about 2 wt.% to about 13 wt.%, for example, about 4 wt.% based upon the total weight percent of the composition.
Other Build Material Additives
[0080] Brightener(s) may be added to the build material composition to improve visibility. Examples of suitable brigbteners include titanium dioxide (TΊO2), zinc oxide (ZnO), calcium carbonate (CaCOs), zirconium dioxide (ZrOa), aluminum oxide (AI2O3), silicon dioxide (S1O2), barium titanate and combinations thereof. In some examples, a stilbene derivative may be used as the brightener. In these examples, the
temperature(s) of the 3D printing process may be selected so that the stilbene derivative remains stable (i.e., the 3D printing temperature does not thermally decompose the stilbene derivative). In an example, the brightener may be included In the build material composition in an amount ranging from greater than 0 wt% to about 10 wt%, based on the total weight of the build material composition.
[0081] Charging agent(s) may be added to the build material composition to suppress tribo-charging. Examples of suitable charging agents include aliphatic amines (which may be ethoxylated), aliphatic amides, quaternary ammonium salts (e.g., behentrimonium chloride or cocam idopropyl betaine), esters of phosphoric acid, polyethylene glycolesters, or polyols. Some suitable commercially available charging agents include Hostastat© FA 38 (natural based ethoxylated aikylamine), Hostastat® FE2 (fatty acid ester), and Hostastat® HS 1 (alkane sulfonate), each of which is available from Ciariant Int. Ltd.). In an example, the charging agent is added in an amount ranging from greater than 0 wt% to less than 5 wt%, based upon the total weight of the build material composition.
[0082] The amounts of the above additives in the first fusing agent, the second fusing agent, the color ink composition, and the detailing agent can total up to about 20 wt% based on the total weight of one of the agent(s)/composition(s). Methods for Making Build Material Compositions
[0083] When a filler (e.g., glass) is blended with the polymer build material, the mixing is a dry blending process. The dry blending may be accomplished by any suitable means. For example, the glass may be dry blended with the polymer build material using a mixer (e.g., an industrial paddle mixer, an industrial high shear mixer, a resonant acoustic mixer, a ball mill, a powder mill, a jet mill, etc.). When the mixer is used to dry blend the glass with the polymer build material, the mixer may be used at a setting that does not break the glass. In some examples (e.g., when a jet mill is used), the mixer may be used for the dry blending and may also be used to reduce the particle size of the polymer build material. In these examples, the polymer build material may have a larger particle size at the beginning of the dry blending process and may have a particle size within the desired range for the polymer build material at the end of the dry blending process
[0084] When the build material composition 18 includes the antioxidant, the flow aid, or a combination thereof, the method 100 may include mixing the antioxidant, the brightener, the charging agent, the flow aid, or a combination thereof with the glass and polymer build material, before, after, or during the dry blending. Alternatively, the polymer build material may be obtained e.g., compounded with the antioxidant, the brightener, the charging agent, and then dry mixed with the flow aid.
[0085] In the examples disclosed herein, it is to be understood that the dry blending may be performed in the printer 10 (see, e.g., Fig. 4), or in a separate powder management station. As examples, dry blending in the printer 10 may take place in the build material supply 14 with suitable mixing hardware (not shown), or in a separate mixing station. In some examples, the separate printing station may be set up to deliver the dry blended build material 18 to the supply and/or platform 12.
Printing Methods
[0086] Referring now to Fig. 1 , disclosed is a method of three-dimensional printing 100 comprising: (I) forming a perimeter membrane 102, wherein the perimeter membrane comprises a powder build material; and (II) forming a pre-part 104, wherein the pre-part comprises the powder build material, a fusing agent, and a detailing agent, wherein the perimeter membrane is removably connected to at least a portion of the pre-part
[0087] Referring now to Fig. 2, disclosed is a method of forming a three- dimensional printed part 200 comprising: (I) forming a perimeter membrane, wherein the perimeter membrane has a thickness of from about 50 microns to about 10,000 microns 202, wherein the perimeter membrane comprises a powder build material and an agent; and (II) forming a pre-part 204, wherein the pre-part comprises the powder build material, a fusing agent, and a detailing agent, and wherein the perimeter membrane is removably attached to at least a portion of the pre-part.
[0088] Referring now to Fig. 5, disclosed is a method of three-dimensional printing 500 comprising: (i) depositing a layer of a powder build material on a build platform 502; (ii) based on a 3D object model, selectively applying a fusing agent to at least a portion of the layer of the powder build material 504; (iii) exposing the build material composition to radiation to fuse the at least the portion to form a layer of a 3D pre-part 506; and (iv) depositing a layer of a perimeter membrane comprising the powder build material 508, wherein the layer of the perimeter membrane is adjacent to the layer of the 3D pre-part.
[0089] Referring now to Figs. 3A through 3E an example of a method for three- dimensional printing is depicted. Prior to execution of the method or as part of the method, a controller 30 (see, e.g., Fig. 4) may access data stored in a data store 32 (see, e.g., Fig. 4) pertaining to a 3D part that is to be printed. The controller 30 may determine the number of layers of the build material composition 16 that are to be formed and the locations at which the fusing agent 26 from the applicator 24 is to be deposited on each of the respective layers.
[0090] While not shown, the three-dimensional printing method may include forming the build material composition 16. In an example, the build material composition 16 is formed prior to applying the build material composition 16 The build material composition 16 may be formed in accordance with the method 100 described above. To briefly reiterate from above, the build material composition 16 may be formed by mixing the glass with the polymer build material. In other examples of the three-dimensional printing method (e.g., when the glass is encapsulated by the polymer build material), the build material composition 16 may be obtained (e.g., purchased) in the encapsulated form
[0091] As shown in Figs. 3A and 3B, the three-dimensional printing method includes depositing the build material composition 16 to form the build material layer 38.
[0092] It is noted that the build material composition 16 in Figs 3A through 3E and Fig. 4 is shown as an encapsulated version of the build material composition 16 - i.e. , filler encapsulating the polymer or polymer encapsulating the filler. However, it is to be understood that the build material composition 16 represents both an encapsulated version, a non-encapsuiated version (i.e., polymer with no filler surrounding or surrounded by filler), and a polymer with no filler version of the build material composition 16 may be used in the method.
[0093] In the example shown in Figs. 3A and 3B, a printing system (e.g., the printing system 10 shown in Fig. 4) may be used to apply the build material
composition 16. The printing system 10 may include a build area platform 12, a build material supply 14 containing the build material composition 16, and a build material distributor 18.
[0094] The build area platform 12 receives the build material composition 16 from the build material supply 14. The build area platform 12 may be moved in the directions as denoted by the arrow 20, e.g , along the z-axis, so that the build material composition 16 may be delivered to the build area platform 12 or to a previously formed layer 46. In an example, when the build material composition 16 is to be delivered, the build area platform 12 may be programmed to advance (e.g., downward) enough so that the build material distributor 18 can push the build material
composition 16 onto the build area platform 12 to form a substantially uniform layer 38 of the build material composition 16 thereon. The build area platform 12 may also be returned to its original position, for example, when a new part is to be built.
[0095] The build material supply 14 may be a container, bed, or other surface that is to position the build material composition 16 between the build material distributor 18 and the build area platform 12. [0096] The build materia! distributor 18 may be moved in the directions as denoted by the arrow 22, e.g., along the y-axis, over the build material supply 14 and across the build area platform 12 to spread the layer 38 of the build material composition 16 over the build area platform 12 The build material distributor 18 may also be returned to a position adjacent to the build material supply 14 following the spreading of the build materia! composition 16. The build materia! distributor 18 may be a blade (e.g., a doctor blade), a roller, a combination of a roller and a blade, and/or any other device capable of spreading the build materia! composition 16 over the build area platform 12. For instance, the build material distributor 18 may be a counter-rotating roller. In some examples, the build material supply 14 or a portion of the build material supply 14 may translate along with the build materia! distributor 18 such that build materia!
composition 16 is delivered continuously to the material distributor 18 rather than being supplied from a single location at the side of the printing system 10 as depicted in Fig. 3A.
[0697] As shown in Fig. 3A, the build material supply 14 may supply the build material composition 16 into a position so that it is ready to be spread onto the build area platform 12. The build materia! distributor 18 may spread the supplied build material composition 16 onto the build area platform 12. The controller 30 may process control build material supply data, and in response, control the build material supply 14 to appropriately position the build materia! particles 16, and may process control spreader data, and in response, control the build material distributor 18 to spread the supplied build material composition 16 over the build area platform 12 to form the layer 38 of build material composition 16 thereon. As shown in Fig. 3B, one build materia! layer 38 has been formed.
[6698] The layer 38 of the build material composition 16 has a substantially uniform thickness across the build area platform 12. In an example, the thickness of the build material layer 38 is about 100 pm. In another example, the thickness of the build material layer 38 ranges from about 30 pm to about 300 pm, although thinner or thicker layers may also be used. For example, the thickness of the build material layer 38 may range from about 20 pm to about 500 pm, or from about 50 pm to about 80 pm. The layer thickness may be about 2x (i.e., 2 times) the particle diameter (as shown in Fig 3B) at a minimum for finer part definition. In some examples, the layer thickness may be about 1 2x the particle diameter.
[0099] After the build material composition 16 has been applied, and prior to further processing, the build material layer 38 may be exposed to heating. Heating may be performed to pre-heat the build material composition 16, and thus the heating temperature may be below the melting point or softening point of the polymer of the build material composition 16. As such, the temperature selected will depend upon the build material composition 16 that is used. As examples, the pre-heating temperature may be from about 5°C to about 50°C below the melting point or softening point of the polymer of the build material composition 16. In an example, the pre heating temperature ranges from about 50°C to about 250°C. In another example, the pre-heating temperature ranges from about 150°C to about 17Q°C.
[0100] Pre-heating the layer 38 of the build material composition 16 may be accomplished by using any suitable heat source that exposes ail of the build material composition 16 on the build area platform 12 to the heat. Examples of the heat source include a thermal heat source (e.g., a heater (not shown) integrated into the build are platform 12 (which may include sidewalls)) or the radiation source 34, 34’ (see, e.g., Fig. 4).
[0101] As shown at reference numeral 204 in Fig. 2 and in Fig. 3C, the method 200 continues by, based on a 3D object model, selectively applying the fusing agent 26 on at least a portion 40 of the build material composition 16. Example compositions of the fusing agent 26 are described below.
[0102] It is to be understood that a single fusing agent 26 may be selectively applied on the portion 40, or multiple fusing agents 26 may be selectively applied on the portion 40. As an example, multiple fusing agents 26 may be used to create a multi-colored part. As another example, one fusing agent 26 may be applied to an interior portion of a layer and/or to interior layer(s) of a 3D part, and a fusing agent 26 may be applied to the exterior portion(s) of the layer and/or to the exterior layer(s) of the 3D part. In the latter example, the color of the fusing agent 26 will be exhibited at the exterior of the part. [0103] As illustrated in Fig. 3C, the fusing agent 26 may be dispensed from the applicator 24. The applicator 24 may be a thermal inkjet printhead, a piezoelectric printhead, a continuous inkjet printhead, etc., and the selectively applying of the fusing agent 26 may be accomplished by thermal inkjet printing, piezo electric inkjet printing, continuous inkjet printing, etc.
[0104] The controller 30 may process data, and in response, control the applicator 24 (e.g., in the directions indicated by the arrow 28) to deposit the fusing agent 26 onto predetermined portion(s) 40 of the build material layer 38 that are to become part of the 3D part. The applicator 24 may be programmed to receive commands from the controller 30 and to deposit the fusing agent 26 according to a pattern of a cross- section for the layer of the 3D part that is to be formed. As used herein, the cross- section of the layer of the 3D part to be formed refers to the cross-section that is parallel to the surface of the build area platform 12. In the example shown in Fig. 3C, the applicator 24 selectively applies the fusing agent 26 on those portion(s) 40 of the build material layer 38 that is/are to become the first layer of the 3D part. As an example, if the 3D part that is to be formed is to be shaped like a cube or cylinder, the fusing agent 26 will be deposited in a square pattern or a circular pattern (from a top view), respectively, on at least a portion of the build material layer 38. In the example shown in Fig. 3C, the fusing agent 26 is deposited on the portion 40 of the build material layer 38 and not on the portions 42.
[0105] The volume of the fusing agent 26 that is applied per unit of the build material composition 16 in the patterned portion 40 may be sufficient to absorb and convert enough radiation 44 so that the build material composition 16 in the patterned portion 40 will fuse/coalesce. The volume of the fusing agent 26 that is applied per unit of the build material composition 16 may depend, at least In part, on the radiation absorber used, the radiation absorber loading in the fusing agent 26, and the build material composition 16 used.
[0106] As shown in Figs. 3C and 3D, the three-dimensional printing method continues by exposing the build material composition 16 to radiation 44 to
fuse/coalesce the at least the portion 40 to form a layer 46 of a 3D part. The radiation 44 may be applied with the source 34 of radiation 44 as shown in Fig. 3D or with the source 34’ of radiation 44 as shown in Fig. 3C.
[0107] The fusing agent 26 enhances the absorption of the radiation 44, converts the absorbed radiation 44 to thermal energy, and promotes the transfer of the thermal heat to the build material composition 16 in contact therewith. In an example, the fusing agent 26 sufficiently elevates the temperature of the build material composition 16 in the layer 38 above the melting or softening point of the polymer of the build material composition 16, allowing fusing/coalescing (e.g., thermal merging, melting, binding, etc.) of the build material composition 16 to take place. The application of the radiation 44 forms the fused layer 46, shown in Fig. 3D.
[0108] It is to be understood that portions 42 of the build material layer 38 that do not have the fusing agent 26 applied thereto do not absorb enough radiation 44 to fuse/coaiesce. As such, these portions 42 do not become part of the 3D part that is ultimately formed. The build material composition 16 in portions 42 may be reclaimed to be reused as build material in the printing of another 3D part.
[0109] In some examples, the three-dimensional printing method further comprises repeating the applying of the build material composition 16, the selectively applying of the fusing agent 26, and the exposing of the build material composition 16, wherein the repeating forms the 3D part including the layer 46. In these examples, the processes shown in Figs. 3A through 3D may be repeated to iteratively build up several fused layers and to form the 3D printed part.
[0110] Fig. 3E illustrates the initial formation of a second build material layer on the previously formed layer 46. In Fig. 3E, following the fusing/coalescing of the predetermined portion(s) 40 of the build material composition 16, the controller 30 may process data, and in response cause the build area platform 12 to be moved a relatively small distance in the direction denoted by the arrow 20. In other words, the build area platform 12 may be lowered to enable the next build material layer to be formed. For example, the build material platform 12 may be lowered a distance that is equivalent to the height of the build material layer 38. In addition, following the lowering of the build area platform 12, the controller 30 may control the build material supply 14 to supply additional build material composition 16 (e.g., through operation of an elevator, an auger, or the like) and the build material distributor 18 to form another build material layer on top of the previously formed layer 48 with the additional build material composition 16. The newly formed build material layer may be in some instances pre-heated, patterned with the fusing agent 26, and then exposed to radiation 44 from the source 34, 34’ of radiation 44 to form the additional fused layer.
[0111] Several variations of the previously described method 200 will now be described.
[0112] In some examples of the three-dimensional printing method, a detailing agent may be used. The composition of the detailing agent is described below. The detailing agent may be dispensed from another (e.g., a second) applicator (which may be similar to applicator 24) and applied to portion(s) of the build material composition 16.
[0113] The detailing agent may provide an evaporative cooling effect to the build material composition 16 to which it is applied. The cooling effect of the detailing agent reduces the temperature of the build material composition 18 containing the detailing agent during energy/radiation exposure. The detailing agent, and its rapid cooling effect, may be used to obtain different levels of melting/fusing/binding within the layer 46 of the 3D part that is being formed. Different levels of melting/fusing/binding may be desirable to control internal stress distribution, warpage, mechanical strength performance, and/or elongation performance of the final 3D part.
[0114] In an example of using the detailing agent to obtain different levels of melting/fusing/binding within the layer 46, the fusing agent 26 may be selectively applied according to the pattern of the cross-section for the layer 46 of the 3D part, and the detailing agent may be selectively applied on at least some of that cross- section. As such, some examples of the method further comprise selectively applying, based on the 3D object model, the detailing agent on the at least some of the at least the portion 40 of the build material composition 16. The evaporative cooling provided by the detailing agent may remove energy from the at least some of the portion 40; however, since the fusing agent 26 is present with the detailing agent, fusing is not completely prevented. The level of fusing may be altered due to the evaporative cooling, which may alter the internal stress distribution, warpage, mechanical strength performance, and/or elongation performance of the 3D part. It is to be understood that when the detailing agent is applied within the same portion 40 as the fusing agent 26, the detailing agent may be applied in any desirable pattern. The detailing agent may be applied before, after, or at least substantially simultaneously (e.g., one immediately after the other in a single printing pass, or at the same time) with the fusing agent 26, and then the build material composition 16 is exposed to radiation.
[0115] In some examples, the detailing agent may also or alternatively be applied after the layer 46 is fused to control thermal gradients within the layer 46 and/or the final 3D part. In these examples, the thermal gradients may be controlled with the evaporative cooling provided by the detailing agent.
[0116] In another example that utilizes the evaporative cooling effect of the detailing agent, the three-dimensional printing method further comprises selectively applying the detailing agent on another portion 42 of the build material composition16 to aid in preventing the build material composition 16 in the other portion 42 from fusing. In these examples, the detailing agent is selectively applied, based on the 3D object model, on the other portion(s) 42 of the build material composition 16. The evaporative cooling provided by the detailing agent may remove energy from the other portion 42, which may lower the temperature of the build material composition 16 in the other portion 42 and prevent the build material composition 16 in the other portion 42 from fusing/coalescing.
[0117] In some examples of the three-dimensional printing method a coloring agent may be used. The coloring agent may be selected from the group consisting of a black ink, a cyan ink, a magenta ink, and a yellow ink. The composition of the coloring agent is described below. The coloring agent may be dispensed from another (e.g., a third applicator which may be similar to applicator 24) and applied to portion(s) of the build material composition 16.
[6118] The coloring agent may color the build material composition 16 to which it is applied. The color of the coloring agent may then be exhibited by the 3D part. The coloring agent may be used to obtain colored or multicolored 3D printed parts.
[0119] In an example, the fusing agent 26 may be selectively applied according to the pattern of the cross-section for the layer 46 of the 3D part, and the coloring agent may be selectively applied on at least some of that cross-section. As such, some examples of the method 200 further comprise selectively applying, based on the 3D object model, the coloring agent on the at least some of the at least the portion 40 of the build material composition 16, the coloring agent being selected from the group consisting of a black ink, a cyan ink, a magenta ink, and a yellow ink. The coloring agent may cause the 3D part to exhibit the color (e.g , black, cyan, magenta, yellow, etc.) of the coloring agent. Multiple coloring agents may be used to impart multiple colors to the 3D part. It is to be understood that when the coloring agent(s) is/are applied within the same portion 40 as the fusing agent 26, the coloring agent(s) may be applied in any desirable pattern. The coloring agent may be applied before, after, or at least substantially simultaneously (e.g , one immediately after the other in a single printing pass, or at the same time) with the fusing agent 26, and then the build material composition 16 is exposed to radiation. In other examples, the coloring agent(s) may be applied to the finished 3D part. In these examples, the coloring agent(s) may be used to add color(s) to the exterior of the part.
[0120] In some examples, the three-dimensional printing method further comprises: upon completion of the 3D part, placing the 3D part in an environment having a temperature ranging from about 15°C to 30°C; and maintaining the 3D part in the environment until a temperature of the 3D part reaches the temperature of the environment. In these examples, the 3D part is allowed to cool in a room temperature environment (e.g., a temperature ranging from about 15°C to 30°C) upon completion of the 3D part (e.g., within about 5 minutes of forming the 3D part). As such, these examples of the three-dimensional printing method may be faster than examples that include heating the 3D part after its formation (i.e , exposing the 3D part to an aging process).
[0121] In other examples, the method 200 further comprises heating the 3D part at a temperature ranging from greater than 30°C to about 177°C for a time period ranging from greater than 0 hours to about 144 hours. In an example, the 3D part is heated at a temperature ranging from about 130°C to about 177°C. In another example, the 3D part is heated at a temperature ranging from about 150°C to about 177°C. In still another example, the 3D part is heated a temperature ranging from about 165°C to about 177°C. In yet another example, the 3D part is heated a temperature of about 185°C In another example, the 3D part is heated for a time period ranging from greater than 0 hours to about 48 hours. In still another example, the 3D part is heated for about 22 hours. The time period for which the 3D part is heated may depend, in part, on the temperature at which the 3D part is heated. For example, when the temperature at which the 3D part is heated is higher (e.g., 165°C) the time period for which the 3D part is heated may be shorter (e.g., 22 hours). As another example, when the temperature at which the 3D part is heated is lower (e.g., 35°C) the time period for which the 3D part is heated may be longer (e.g., 140 hours).
[0122] Heating may be accomplished by any suitable means. For example, the 3D part may be heated in an oven. Heating the 3D part after its formation may further increase the ultimate tensile strength of the 3D part (as compared to ultimate tensile strength of a 3D part that was allowed to cool in a room temperature environment upon completion of the 3D part).
[0123] In an example of the three-dimensional printing method, the 3D part has an ultimate tensile strength greater than or equal to 10 MPa, or 15 MPa, or 20 MPa. In another example, the 3D part formed by the three-dimensional printing method has an ultimate tensile strength greater than or equal to 20 MPa. In any of these examples, the ultimate tensile strength may be achieved whether the three-dimensional printing method includes allowing the 3D part to cool after formation or the three-dimensional printing method includes heating the 3D part after formation.
[0124] Fig. 1 shows a method of three-dimensional printing 100 comprising: (I) forming a perimeter membrane 102, wherein the perimeter membrane comprises a powder build material; and (II) forming a pre-part 104, wherein the pre-part comprises the powder build material, a fusing agent, and a detailing agent, wherein the perimeter membrane is removably connected to at least a portion of the pre-part. The perimeter membrane comprises the same build material as the pre-part. The fusing agent, however, for the perimeter membrane, can comprise at least 5 wt% lesser fusing agent than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 10 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 15 wi% lesser than the first fusing agent nanopartic!es and/or the second fusing agent near infrared absorbing compound, or at least 20 wt% lesser than the first fusing agent nanopartides and/or the second fusing agent near infrared absorbing compound, or at least 25 wt% lesser than the first fusing agent nanopartides and/or the second fusing agent near infrared absorbing compound, or at least 30 wt% lesser than the first fusing agent nanopartides and/or the second fusing agent near infrared absorbing compound, or at least 35 wt% lesser than the first fusing agent
nanopartides and/or the second fusing agent near infrared absorbing compound, or at least 40 wt% lesser than the first fusing agent nanopartides and/or the second fusing agent near infrared absorbing compound, or at least 45 wt% lesser than the first fusing agent nanopartides and/or the second fusing agent near infrared absorbing
compound, or at least 45 wt% lesser than the first fusing agent nanopartides and/or the second fusing agent near infrared absorbing compound, or at least 50 wt% lesser than the first fusing agent nanopartides and/or the second fusing agent near infrared absorbing compound, or at least 55 wt% lesser than the first fusing agent
nanopartides and/or the second fusing agent near infrared absorbing compound, or at least 60 wt% lesser than the first fusing agent nanopartides and/or the second fusing agent near infrared absorbing compound, or at least 65 wt% lesser than the first fusing agent nanopartides and/or the second fusing agent near infrared absorbing
compound, or at least 70 wt% lesser than the first fusing agent nanopartides and/or the second fusing agent near infrared absorbing compound, or at least 75 wt% lesser than the first fusing agent nanopartides and/or the second fusing agent near infrared absorbing compound, or at least 80 wt% lesser than the first fusing agent
nanopartides and/or the second fusing agent near infrared absorbing compound, or at least 85 wt% lesser than the first fusing agent nanopartides and/or the second fusing agent near infrared absorbing compound, or at least 90 wt% lesser than the first fusing agent nanopartides and/or the second fusing agent near infrared absorbing
compound, or at least 95 wt% lesser than the first fusing agent nanopartides and/or the second fusing agent near infrared absorbing compound.
[0125] Fig. 2 shows a method of forming a three-dimensional printed part 200 comprising: (!) forming a perimeter membrane, wherein the perimeter membrane has a thickness of from about 50 microns to about 10,000 microns 202, wherein the perimeter membrane comprises a powder build material and an agent; and (II) forming a pre-part 204, wherein the pre-part comprises the powder build material, a fusing agent, and a detailing agent, and wherein the perimeter membrane is removably attached to at least a portion of the pre-part. The perimeter membrane comprises the same build material as the pre-part. The fusing agent, however, for the perimeter membrane, can comprise at least 5 wt% lesser fusing agent than the first fusing agent nanoparticles and/or the second fusing agent near infrared absorbing compound, or at least 10 wt% lesser than the first fusing agent nanoparticles and/or the second fusing agent near infrared absorbing compound, or at least 15 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing
compound, or at least 20 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 25 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 30 wt% lesser than the first fusing agent
nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 35 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 40 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing
compound, or at least 45 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 45 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 50 wt% lesser than the first fusing agent
nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 55 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 60 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing
compound, or at least 65 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 70 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 75 wt% lesser than the first fusing agent nanoparticles and/or the second fusing agent near infrared absorbing compound, or at least 80 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 85 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing
compound, or at least 90 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 95 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound.
[0126] Fig. 5 shows a method of three-dimensional printing 500 comprising: (i) depositing a layer of a powder build material on a build platform 502; (ii) based on a 3D object model, selectively applying a fusing agent to at least a portion of the layer of the powder build material 504; (iii) exposing the build material composition to radiation to fuse the at least the portion to form a layer of a 3D pre-part 506; and (iv) depositing a layer of a perimeter membrane comprising the powder build material 508, wherein the layer of the perimeter membrane is adjacent to the layer of the 3D pre-part. The perimeter membrane comprises the same build material as the pre-part. The fusing agent, however, for the perimeter membrane, can comprise at least 5 wt% lesser fusing agent than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 10 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 15 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 20 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing
compound, or at least 25 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 30 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 35 wt% lesser than the first fusing agent
nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 40 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 45 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 45 wt% lesser than the first fusing agent nanopartic!es and/or the second fusing agent near infrared absorbing compound, or at least 50 wt% lesser than the first fusing agent nanoparticles and/or the second fusing agent near infrared absorbing compound, or at least 55 wt% lesser than the first fusing agent
nanopartic!es and/or the second fusing agent near infrared absorbing compound, or at least 60 wt% lesser than the first fusing agent nanoparticles and/or the second fusing agent near infrared absorbing compound, or at least 65 wt% lesser than the first fusing agent nanopartic!es and/or the second fusing agent near infrared absorbing
compound, or at least 70 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 75 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 80 wt% lesser than the first fusing agent
nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 85 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound, or at least 90 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing
compound, or at least 95 wt% lesser than the first fusing agent nanoparticies and/or the second fusing agent near infrared absorbing compound.
[0127] In other examples, the perimeter membrane is easily broken off of the 3D printed part not because of any compositional differences between the membrane and the part but because there is a thermal gradient between the membrane and the part that is affected during printing. This thermal gradient can either be controlled through the typical printing process or can be artificially achieved by at least about a 0.1 °C difference between the perimeter membrane and the 3D part, or at least about a 0.2°C difference between the perimeter membrane and the 3D part, or at least about a 0.3°C difference between the perimeter membrane and the 3D part, at least about a 0.4°C difference between the perimeter membrane and the 3D part, or at least about a 0.5°C difference between the perimeter membrane and the 3D part, or at least about a 1 °C difference between the perimeter membrane and the 3D part, or at least about a 2°C difference between the perimeter membrane and the 3D part, or at least about a 3°C difference between the perimeter membrane and the 3D part, or at least about a 4°C difference between the perimeter membrane and the 3D part, or at least about a 5°C difference between the perimeter membrane and the 3D part, or less than about a 1 G°C difference between the perimeter membrane and the 3D part, or less than about a 5°C difference between the perimeter membrane and the 3D part, or less than about a 1 °C difference between the perimeter membrane and the 3D part.
[0128] Once the perimeter membrane is removed from the pre-part, the final three- dimensional printed part can be obtained. The removal of the perimeter membrane can occur by manual means, sand-blasting, brushing, breaking, or other similar methods.
Figure imgf000033_0001
[0129] Referring now to Fig. 4, an example of a 3D printing system 10 is
schematically depicted. It is to be understood that the 3D printing system 10 may include additional components (some of which are described herein) and that some of the components described herein may be removed and/or modified. Furthermore, components of the 3D printing system 10 depicted in Fig. 4 may not be drawn to scale and thus, the 3D printing system 10 may have a different size and/or configuration other than as shown therein.
[0130] In an example, the three-dimensional (3D) printing system 10, comprises: a supply 14 of a build material composition; a build material distributor 18; a supply of a fusing agent 26; an applicator 24 for selectively dispensing the fusing agent 26; a source 34, 34’ of radiation 44; a controller 30; and a non-transitory computer readable medium having stored thereon computer executable instructions to cause the controller 30 to: utilize the build material distributor 18 to dispense the build material composition 16; utilize the applicator 24 to selectively dispense the fusing agent 26 on at least a portion 40 of the build material composition 16; and utilize the source 34, 34’ of radiation 44 to expose the build material composition 16 to radiation 44 to
fuse/coalesce the portion 40 of the build material composition 16.
[0131] In some examples, the 3D printing system 10 may further include a supply of a detailing agent; a second applicator for selectively dispensing the detailing agent; a supply of a coloring agent; and/or a third applicator for selectively dispensing the coloring agent (none of which are shown). In these examples, the computer executable instructions may further cause the controller 30 to utilize the second applicator to selectively dispense the detailing agent; and/or utilize the third applicator to selectively dispense the coloring agent on at least some of the at least the portion 40.
[0132] As shown in Fig 4, the printing system 10 includes the build area platform 12, the build material supply 14 containing the build material composition 16 including the polymer build material and the glass, and the build material distributor 18
[0133] As mentioned above, the build area platform 12 receives the build material composition 16 from the build material supply 14. The build area platform 12 may be integrated with the printing system 10 or may be a component that is separately insertable into the printing system 10. For example, the build area platform 12 may be a module that is available separately from the printing system 10. The build material platform 12 that is shown is one example, and could be replaced with another support member, such as a platen, a fabrication/print bed, a glass plate, or another build surface.
[0134] As also mentioned above, the build material supply 14 may be a container, bed, or other surface that is to position the build material composition 16 between the build material distributor 18 and the build area platform 12. In some examples, the build material supply 14 may include a surface upon which the build material composition 16 may be supplied, for instance, from a build material source (not shown) located above the build material supply 14 Examples of the build material source may include a hopper, an auger conveyer, or the like. Additionally, or alternatively, the build material supply 14 may include a mechanism (e.g , a delivery piston) to provide, e.g., move, the build material composition 16 from a storage location to a position to be spread onto the build area platform 12 or onto a previously formed layer 46 of the 3D part.
[0135] As also mentioned above, the build material distributor 18 may be a blade (e.g., a doctor blade), a roller, a combination of a roller and a blade, and/or any other device capable of spreading the build material composition 16 over the build area platform 12 (e.g., a counter-rotating roller). [0136] As shown in Fig 4, the printing system 10 also includes the applicator 24, which may contain the fusing agent 26 The applicator 24 may be scanned across the build area platform 12 in the directions indicated by the arrow 28, e.g., along the y~ axis. The applicator 24 may be, for instance, a thermal inkjet printhead, a piezoelectric printhead, a continuous inkjet printhead, etc., and may extend a width of the build area platform 12 While the applicator 24 is shown in Fig 4 as a single applicator, it is to be understood that the applicator 24 may include multiple applicators that span the width of the build area platform 12 Additionally, the applicators 24 may be positioned in multiple printbars. The applicator 24 may also be scanned along the x-axis, for instance, in configurations in which the applicator 24 does not span the width of the build area platform 12 to enable the applicator 24 to deposit the fusing agent 26 over a large area of the build material composition 16. The applicator 24 may thus be attached to a moving XY stage or a translational carriage (neither of which is shown) that moves the applicator 24 adjacent to the build area platform 12 in order to deposit the fusing agent 26 in predetermined areas 40 of the build materia! layer 38 that has been formed on the build area platform 12 in accordance with the method 200 disclosed herein. The applicator 24 may include a plurality of nozzles (not shown) through which the fusing agent 26 is to be ejected.
[0137] The applicator 24 may deliver drops of the fusing agent 26 at a resolution ranging from about 300 dots per inch (DP!) to about 1200 DPI. In other examples, the applicator 24 may deliver drops of the fusing agent 26 at a higher or lower resolution. The drop velocity may range from about 5 m/s to about 24 m/s and the firing frequency may range from about 1 kHz to about 100 kHz. In one example, the volume of each drop may be on the order of about 3 picoliters (pi) to about 18 pi, although it is contemplated that a higher or lower drop volume may be used. In some examples, the applicator 24 is able to deliver variable drop volumes of the fusing agent 26. One example of a suitable printhead has 600 DPI resolution and can deliver drop volumes ranging from about 6 pi to about 14 pi.
[0138] Each of the previously described physical elements may be operatively connected to a controller 30 of the printing system 10. The controller 30 may process print data that is based on a 3D object model of the 3D object/part to be generated. In response to data processing, the controller 30 may control the operations of the build area platform 12, the build material supply 14, the build material distributor 18, and the applicator 24. As an example, the controller 30 may control actuators (not shown) to control various operations of the 3D printing system 10 components. The controller 30 may be a computing device, a semiconductor-based microprocessor, a central processing unit (CPU), an application specific integrated circuit (ASIC), and/or another hardware device. Although not shown, the controller 30 may be connected to the 3D printing system 10 components via communication lines.
[0139] The controller 30 manipulates and transforms data, which may be
represented as physical (electronic) quantities within the printer’s registers and memories, in order to control the physical elements to create the 3D part. As such, the controller 30 is depicted as being in communication with a data store 32. The data store 32 may include data pertaining to a 3D part to be printed by the 3D printing system 10. The data for the selective delivery of the build material composition 16, the fusing agent 26, etc. may be derived from a model of the 3D part to be formed. For instance, the data may include the locations on each build material layer 38 that the applicator 24 is to deposit the fusing agent 26. In one example, the controller 30 may use the data to control the applicator 24 to selectively apply the fusing agent 26. The data store 32 may also include machine readable instructions (stored on a non- transitory computer readable medium) that are to cause the controller 30 to control the amount of build material composition 16 that is supplied by the build material supply 14, the movement of the build area platform 12, the movement of the build material distributor 18, the movement of the applicator 24, etc.
[0140] As shown in Fig. 4, the printing system 10 may also include a source 34, 34’ of radiation 44. In some examples, the source 34 of radiation 44 may be in a fixed position with respect to the build material platform 12. The source 34 in the fixed position may be a conductive heater or a radiative heater that is part of the printing system 10. These types of heaters may be placed below the build area platform 12 (e.g., conductive heating from below the platform 12) or may be placed above the build area platform 12 (e.g., radiative heating of the build material layer surface). In other examples, the source 34’ of radiation 44 may be positioned to apply radiation 44 to the build material composition 16 immediately after the fusing agent 26 has been applied thereto. In the example shown in Fig. 4, the source 34’ of radiation 44 is attached to the side of the applicator 24 which allows for patterning and heating/exposing to radiation 44 in a single pass.
[0141] The source 34, 34’ of radiation 44 may emit radiation 44 having wavelengths ranging from about 100 nm to about 1 mm. As one example, the radiation 44 may range from about 800 nm to about 2 pm. As another example, the radiation 44 may be blackbody radiation with a maximum intensity at a wavelength of about 1100 nm. The source 34, 34’ of radiation 44 may be infrared (IR) or near-infrared light sources, such as IR or near-!R curing lamps, IR or near-IR light emitting diodes (LED), or lasers with the desirable IR or near-IR electromagnetic wavelengths.
[0142] The source 34, 34’ of radiation 44 may be operatively connected to a lamp/laser driver, an input/output temperature controller, and temperature sensors, which are collectively shown as radiation system components 36. The radiation system components 36 may operate together to control the source 34, 34’ of radiation 44. The temperature recipe (e.g., radiation exposure rate) may be submitted to the input/output temperature controller. During heating, the temperature sensors may sense the temperature of the build material composition 16, and the temperature measurements may be transmitted to the input/output temperature controller. For example, a thermometer associated with the heated area can provide temperature feedback. The input/output temperature controller may adjust the source 34, 34’ of radiation 44 power set points based on any difference between the recipe and the real time measurements. These power set points are sent to the iamp/laser drivers, which transmit appropriate lamp/laser voltages to the source 34, 34’ of radiation 44. This is one example of the radiation system components 36, and it is to be understood that other radiation source control systems may be used. For example, the controller 30 may be configured to control the source 34, 34’ of radiation 44
Fusing Agents
[0143] In the examples of the three-dimensional printing method and the system 10 disclosed herein, and as mentioned above, a fusing agent 26 may be used. Examples of the fusing agent 26 are dispersions including a radiation absorber (i.e., an active material). The active material may be any infrared light absorbing colorant.
[0144] In some examples, the fusing agent comprises a near infrared absorbing compound.
[0145] In some examples, the near infrared absorbing compound is selected from the group consisting of carbon black, oxonoi, squarylium, chalcogenopyrylarylidene, bis(chalcogenopyrylo)polymethine, bis(aminoaryl)polymethine, merocyanine, trinuclear cyanine, indene-crosslinked polymethine, oxyindolidine, iron complexes, quinoids, nickel-dithiolene complex, cyanine dyes, and combinations thereof.
[0146] The cyanine dyes can be selected from the group consisting of
carbocyanine, azacarbocyanine, hemicyanine, styryi, diazacarbocyanine,
triazacarbocyanine, diazahemicyanine, polymethinecyanine, azapoiymethinecyanine, hoiopolar, indocyanine, diazahemicyanine dyes, and combinations thereof
[0147] In some examples, the near infrared absorbing compound is carbon black.
[0148] In some examples, the fusing agent further comprises: at least one co- solvent; at least one surfactant; at least one anti-kogation agent; at least one chelating agent; at least one buffer solution; at least one biocide; and water.
[0149] In some examples, the fusing agent is added in the three-dimensional printing composition in an amount of from about 1 wt% to about 30 wt% based on the total weight of the three-dimensional printing composition, or from about 5 wt% to about 25 wt%, or from about 8 wt% to about 20 wt%, or less than about 35 wt%, or less than about 25 wt%, or less than about 20 wt%, or less than about 15 wt%, or less than about 10 wt%, or at least about 1 wt%, or at least about 3 wt%, or at least about 5 wt%, or at least about 8 wt%, or at least about 10 wt%, or at least about 15 wt%, or at least about 20 wt%, or at least about 30 wt%, or at least about 35 wt%.
[0150] In some examples, the near infrared absorbing compound in the fusing agent is present in an amount of at least about 1 wt% based on the total weight of fusing agent, or at least about 3 wt%, or at least about 5 wt%, or at least about 7 wt%, or at least about 10 wt%, or at least 15 wt%, or less than about 20 wt%, or less than about 15 wt%, or less than about 12 wt%, or less than about 10 wt%, or less than about 8 wi%, or less than about 7 wt%, or less than about 6 wt%, or less than about 5 wt%.
[0151] The fusing agent 218 is a jettable composition. The fusing agent
composition is an aqueous jettabie composition that includes radiation absorbing agent (i.e., an active material) and an aqueous vehicle. Examples of the fusing agent 218 are water-based dispersions including a radiation absorbing agent (i.e., an active material). The amount of the active material in the fusing agent may depend upon how absorbing the active material is. In an example, the fusing agent may include the active material and may be applied in an amount sufficient to include at least 0.01 wt% of the active material in the 3D part layer that is formed with the fusing agent. Even this low amount can produce a black colored part layer. The fusing agents tend to have significant absorption (e.g., 80%) in the visible region (400 nm - 780 nm). This absorption generates heat suitable for fusing during 3D printing, which leads to 3D parts having mechanical integrity and relatively uniform mechanical properties (e.g., strength, elongation at break, etc.). The radiation absorbing agent is a dispersion of material in the aqueous vehicle. As used herein, the term "dispersion” refers to a two- phases system where one phase consists of finely divided radiation absorbing agent distributed throughout a bulk substance, i.e. liquid vehicle. The radiation absorbing agent is the dispersed or internal phase and the bulk substance is the continuous or external phase (liquid vehicle). As disclosed herein the liquid medium is an aqueous liquid medium, i.e. comprising water.
[0152] The active material, or radiation absorbing agent, may be any infrared light absorbing colorant that is black. In an example, the active material, or radiation absorbing agent is a near infrared absorbing compound. Any near infrared black colorants may be used. In some examples, the fusing agent includes near infrared absorbing compound and an aqueous vehicle.
[0153] In some examples, the active material, or radiation absorbing agent, is a carbon back pigment or near infrared absorbing dyes. In some other examples, the active material, or radiation absorbing agent, is a carbon back pigment; and the fusing agent composition may be an ink formulation including carbon black as the active material. Examples of this ink formulation are commercially known as CIVI997A, 5206458, C 18928, C93848, C93808, or the like, all of which are available from HP Inc In yet some other examples, the fusing agent may be an ink formulation including near infrared absorbing dyes as the active material.
[0154] The fusing agent composition is an aqueous formulation (i.e. , includes a balance of water) that may also include any of the previously listed co-solvents, non- ionic surfactants, biocides, and/or anti-kogation agents. The fusing agent composition includes an aqueous vehicle as defined above. In an example of the fusing agent composition, the co-solvents are present in an amount ranging from about 1 wt% to about 60 wt % of the total wt % of the fusing agent composition, the non-ionic surfactants are present in an amount ranging from about 0.5 wt.% to about 1.5 wt.% based on the total wt.% of the fusing agent composition, the biocides are present in an amount ranging from about 0.1 wt.% to about 5 wt.% based on the total wt.% of the fusing agent composition, and/or the anti-kogation agents are present in an amount ranging from about 0.1 wt.% to about 5 wt.% based on the total wt.% of the fusing agent composition. Some examples of the fusing agent composition may also include a pH adjuster, which is used to control the pH of the agent. From 0 wt % to about 2 wt % (of the total wt% of the fusing agent) of the pH adjuster, for example, can be used.
[0155] In an example, the active material is a near-infrared light absorber. Any near-infrared colorants, e.g., those produced by Fabricolor, Eastman Kodak, BASF, or Yamamoto, may be used in the fusing agent 26. As one example, the fusing agent 26 may be a printing liquid formulation including carbon black as the active material.
Examples of this printing liquid formulation are commercially known as C 997A, 516458, C18928, C93848, C93808, or the like, all of which are available from HP Inc. Other suitable active materials include near-infrared absorbing dyes or plasmonic resonance absorbers.
[0150] As another example, the fusing agent 26 may be a printing liquid formulation including near-infrared absorbing dyes as the active material. Examples of this printing liquid formulation are described in U.S. Patent No. 9, 133,344, incorporated herein by reference in its entirety. Some examples of the near-infrared absorbing dye are water-soluble near-infrared absorbing dyes selected from the group consisting of:
Figure imgf000041_0001
40
Figure imgf000042_0001
41
Figure imgf000043_0001
Figure imgf000044_0001
and mixtures thereof. In the above formulations, M can be a divalent metal atom (e.g., copper, etc.) or can have OSCbNa axial groups filling any unfilled valencies if the metal is more than divalent (e.g., indium, etc.), R can be hydrogen or any G-i-Ge alkyl group (including substituted alkyl and unsubstituted alkyl), and Z can be a counterion such that the overall charge of the near-infrared absorbing dye is neutral. For example, the counterion can be sodium, lithium, potassium, NH4 +, etc.
[0157] Some other examples of the near-infrared absorbing dye are hydrophobic near-infrared absorbing dyes selected from the group consisting of:
Figure imgf000045_0001
44
Figure imgf000046_0001

Figure imgf000047_0001
and mixtures thereof. For the hydrophobic near-infrared absorbing dyes, M can be a divalent metal atom (e.g., copper, etc.) or can include a metal that has Cl, Br, or’ (R’=H, CHb, COChh, COCH2COOCH3, COCH2CGCH3) axial groups filling any unfilled valencies if the metal is more than divalent, and R can be hydrogen or any Gi-Gs alkyl group (including substituted alkyl and unsubstituted alkyl).
[0158] Other near-infrared absorbing dyes or pigments may be used. Some examples include anthroquinone dyes or pigments, metal dithioiene dyes or pigments, cyanine dyes or pigments, perylenediimide dyes or pigments, croconium dyes or pigments, pyrilium or thiopyriiium dyes or pigments, boron-dipyrromethene dyes or pigments, or aza-boron-dipyrromethene dyes or pigments. [0169] Anthroquinone dyes or pigments and metal (e.g., nickel) dithio!ene dyes or pigments may have the following structures, respectively:
Figure imgf000048_0001
Anthroquinone dyes/pigments
Figure imgf000048_0002
Nickel Dithio!ene dyes/pigments where R in the anthroquinone dyes or pigments may be hydrogen or any C-i-Ce alkyl group (including substituted alkyl and unsubstituted alkyl), and R in the dithiolene may be hydrogen, COOH, SO3, NH2, any Ci-Cs alky! group (including substituted alkyl and unsubstituted alkyl), or the like
[0160] Cyanine dyes or pigments and perylenediimide dyes or pigments may have the following structures, respectively:
Figure imgf000049_0001
Cyanine dyes/pigments
Figure imgf000049_0002
Perylenediimide dyes/pigments where R in the perylenediimide dyes or pigments may be hydrogen or any Ci-Cs alky group (including substituted alkyl and unsubstituted alkyl)
[0161] Croconium dyes or pigments and pyri!ium or thiopyrilium dyes or pigments may have the following structures, respectively:
Figure imgf000050_0001
Pyritium
Figure imgf000050_0002
[0162] Boron-dipyrromethene dyes or pigments and aza-boron-dipyrromethene dyes or pigments may have the following structures, respectively:
Figure imgf000051_0001
boron-dlpyrromethene dyes/pigments
Figure imgf000051_0002
aza-boron-dipyrro ethene dyes/pigments
[0163] In other examples, the active materia! may be a p!asmonic resonance absorber. The plasmonic resonance absorber allows the fusing agent 26 to absorb radiation at wavelengths ranging from 800 nm to 4000 nm (e.g., at least 80% of radiation having wavelengths ranging from 800 nm to 4000 nm is absorbed), which enables the fusing agent 26 to convert enough radiation to thermal energy so that the build material composition 16 fuses/coalesces. The plasmonic resonance absorber also allows the fusing agent 26 to have transparency at wavelengths ranging from 400 nm to 780 nm (e.g., 20% or less of radiation having wavelengths ranging from 400 nm to 780 nm is absorbed), which enables the 3D part to be white or slightly colored.
[0164] The absorption of the plasmonic resonance absorber is the result of the plasmonic resonance effects. Electrons associated with the atoms of the plasmonic resonance absorber may be collectively excited by radiation, which results in collective oscillation of the electrons. The wavelengths that can excite and oscillate these electrons collectively are dependent on the number of electrons present in the plasmonic resonance absorber particles, which in turn is dependent on the size of the plasmonic resonance absorber particles. The amount of energy that can collectively oscillate the particle’s electrons is low enough that very small particles (e.g., 1 -100 nm) may absorb radiation with wavelengths several times (e.g., from 8 to 800 or more times) the size of the particles. The use of these particles allows the fusing agent 26 to be inkjet jettable as well as eiectromagneticaily selective (e.g., having absorption at wavelengths ranging from 800 nm to 4000 nm and transparency at wavelengths ranging from 400 nm to 780 nm).
[0165] In an example, the plasmonic resonance absorber has an average particle diameter (e.g., volume-weighted mean diameter) ranging from greater than 0 nm to less than 220 nm. In another example the plasmonic resonance absorber has an average particle diameter ranging from greater than 0 nm to 120 nm. In a still another example, the plasmonic resonance absorber has an average particle diameter ranging from about 10 nm to about 200 nm.
[0166] In an example, the plasmonic resonance absorber is an inorganic pigment. Examples of suitable inorganic pigments include lanthanum hexaboride (LaB6), tungsten bronzes (AxW03), indium tin oxide (in203:Sn02, ITO), antimony tin oxide (Sb203:Sn02, DTO), titanium nitride (TiN), aluminum zinc oxide (AZO), ruthenium oxide (Ru02), silver (Ag), gold (Au), platinum (Ft), iron pyroxenes (AxFeySi206 wherein A is Ca or Mg, x = 1.5-1.9, and y = 0.1 -0.5), modified iron phosphates (AxFeyPCM), modified copper phosphates (AxCuyPOz), and modified copper pyrophosphates (AxCuyP207). Tungsten bronzes may be alkali doped tungsten oxides. Examples of suitable alkali dopants (i.e., A in AxW03) may be cesium, sodium, potassium, or rubidium. In an example, the alkali doped tungsten oxide may be doped in an amount ranging from greater than 0 mol% to about 0.33 mol% based on the total mo!% of the alkali doped tungsten oxide. Suitable modified iron
phosphates (AxFeyPG) may include copper iron phosphate (A = Cu, x = 0.1 -0.5, and y = 0.5-0.9), magnesium iron phosphate (A = Mg, x = 0.1 -0.5, and y = 0.5-0.9), and zinc iron phosphate (A = Zn, x = 0.1 -0.5, and y = 0.5-0.9). For the modified iron
phosphates, it is to be understood that the number of phosphates may change based on the charge balance with the cations. Suitable modified copper pyrophosphates (AxCuyP207) include iron copper pyrophosphate (A = Fe, x = 0-2, and y = 0-2), magnesium copper pyrophosphate (A = Mg, x = 0-2, and y = 0-2), and zinc copper pyrophosphate (A = Zn, x = 0-2, and y = 0-2). Combinations of the inorganic pigments may also be used.
[0167] The amount of the active material that is present in the fusing agent 26 ranges from greater than 0 wt% to about 40 wt% based on the total weight of the fusing agent 26. In other examples, the amount of the active material in the fusing agent 26 ranges from about 0.3 wt% to 30 wt%, from about 1 wt% to about 20 wt%, from about 1 0 wt% up to about 10.0 wt%, or from greater than 4.0 wt% up to about 15.0 wt%. It is believed that these active material loadings provide a balance between the fusing agent 26 having jetting reliability and heat and/or radiation absorbance efficiency.
[0168] As used herein,“FA vehicle” may refer to the liquid in which the active material is dispersed or dissolved to form the fusing agent 26. A wide variety of FA vehicles, including aqueous and non-aqueous vehicles, may be used in the fusing agent 26. In some examples, the FA vehicle may include water alone or a non- aqueous solvent alone with no other components. In other examples, the FA vehicle may include other components, depending, in part, upon the applicator 24 that is to be used to dispense the fusing agent 26. Examples of other suitable fusing agent components include dispersant(s), silane coupling agent(s), co-solvent(s), surfactant(s), antimicrobial agent(s), anti-kogation agent(s), and/or chelating agent(s).
[0169] When the active material is the plasmonic resonance absorber, the piasmonic resonance absorber may, in some instances, be dispersed with a
dispersant. As such, the dispersant helps to uniformly distribute the plasmonic resonance absorber throughout the fusing agent 26. Examples of suitable dispersants include polymer or small molecule dispersants, charged groups attached to the piasmonic resonance absorber surface, or other suitable dispersants. Some specific examples of suitable dispersants include a water-soluble acrylic acid polymer (e.g., CARBOSPERSE® K7028 available from Lubrizol), water-soluble styrene-acrylic acid copolymers/resins (e.g., JONCRYL© 298, JONCRYL® 671 , JONCRYL® 678,
JONCRYL® 680, JONCRYL® 683, JONCRYL® 690, etc. available from BASF Carp.), a high molecular weight block copolymer with pigment affinic groups (e.g.,
DISPERBYK®-190 available BYK Additives and Instruments), or water-soluble styrene-maleic anhydride copolymers/resins.
[0170] Whether a single dispersant is used or a combination of dispersants is used, the total amount of dispersant(s) in the fusing agent 26 may range from about 10 wt% to about 200 wt% based on the weight of the piasmonic resonance absorber in the fusing agent 26.
[0171] When the active material is the plasmonic resonance absorber, a silane coupling agent may also be added to the fusing agent 26 to help bond the organic and inorganic materials. Examples of suitable silane coupling agents include the
SILQUEST® A series manufactured by Momentive.
[01 2] Whether a single silane coupling agent is used or a combination of silane coupling agents is used, the total amount of silane coupling agent(s) in the fusing agent 26 may range from about 0.1 wt% to about 50 wt% based on the weight of the piasmonic resonance absorber in the fusing agent 26. In an example, the total amount of silane coupling agent(s) in the fusing agent 26 ranges from about 1 wt% to about 30 wt% based on the weight of the piasmonic resonance absorber. In another example, the total amount of silane coupling agent(s) in the fusing agent 26 ranges from about 2.5 wt% to about 25 wt% based on the weight of the plasmonic resonance absorber. [0173] The solvent of the fusing agent 28 may be water or a non-aqueous solvent (e.g., ethanol, acetone, n-methyl pyrrolidone, aliphatic hydrocarbons, etc ). In some examples, the fusing agent 26 consists of the active material and the solvent (without other components). In these examples, the solvent makes up the balance of the fusing agent 26.
[0174] Classes of organic co-solvents that may be used in a water-based fusing agent 26 include aliphatic alcohols, aromatic alcohols, diols, glycol ethers, poiygiycoi ethers, 2-pyrroiidones, caprolactams, formamides, acetamides, glycols, and long chain alcohols. Examples of these co-solvents include primary aliphatic alcohols, secondary aliphatic alcohols, 1 ,2-alcohols, 1 ,3-alcohols, 1 ,5~aicohois, 1 ,6-hexanediol or other diols (e.g., 1 ,5-pentanediol, 2-methy!-1 ,3-propanedioi, etc.), ethylene glycol alkyl ethers, propylene glycol alkyl ethers, higher homologs (C6-C12) of polyethylene glycol alkyl ethers, triethyiene glycol, tetraethylene glycol, tripropylene glycol methyl ether, N- aikyi caprolactams, unsubstituted caprolactams, both substituted and unsubstituted formamides, both substituted and unsubstituted acetamides, and the like. Other examples of organic co-solvents include dimethyl sulfoxide (DMSO), isopropyl alcohol, ethanol, pentanol, acetone, or the like.
[01 5] Other examples of suitable co-solvents include water-soluble high-boiling point solvents, which have a boiling point of at least 120°C, or higher. Some examples of high-boiling point solvents include 2-pyrrolidone (i.e. , 2-pyrrolidinone, boiling point of about 245°C), 1 -methyi~2-pyrrolidone (boiling point of about 203°C), N~(2~
hydroxyethyl)-2-pyrrolidone (boiling point of about 140°C), 2-methyi-1 ,3-propanedioi (boiling point of about 212°C), and combinations thereof.
[0176] The co-solvent(s) may be present in the fusing agent 26 in a total amount ranging from about 1 wt% to about 50 wt% based upon the total weight of the fusing agent 26, depending upon the jetting architecture of the applicator 24. In an example, the total amount of the co-soivent(s) present in the fusing agent 26 is 25 wt% based on the total weight of the fusing agent 26.
[0177] The co-solvent(s) of the fusing agent 26 may depend, in part, upon the jetting technology that is to be used to dispense the fusing agent 26. For example, if thermal inkjet printheads are to be used, water and/or ethanol and/or other longer chain alcohols (e.g , pentanol) may be the solvent (i.e., makes up 35 wt% or more of the fusing agent 26) or co-solvents. For another example, if piezoelectric inkjet printheads are to be used, water may make up from about 25 wt% to about 30 wt% of the fusing agent 26, and the solvent (i.e., 35 wt% or more of the fusing agent 26) may be ethanol, isopropanol, acetone, etc. The co-solvent(s) of the fusing agent 26 may also depend, in part, upon the build material composition 16 that is being used with the fusing agent 26.
[0178] The FA vehicle may also include humectant(s). In an example, the total amount of the humectant(s) present in the fusing agent 26 ranges from about 3 wt% to about 10 wt%, based on the total weight of the fusing agent 26. An example of a suitable humectant is LIPONIC® EG-1 (i.e., LEG-1 , glycereth-26, ethoxylated glycerol, available from Lipo Chemicals).
[0179] In some examples, the FA vehicle includes surfactant(s) to improve the jettability of the fusing agent 26. Examples of suitable surfactants include a self- emulsifiable, nonionic wetting agent based on acetylenic diol chemistry (e.g.,
SURFYNOL® SEF from Evonik Resources Efficiency GmbH), a nonionic
fluorosurfactant (e.g., CAPSTONE® fluorosurfactants, such as CAPSTONE® FS-35, from DuPont, previously known as ZONYL FSO), and combinations thereof. In other examples, the surfactant is an ethoxylated low-foam wetting agent (e.g., SURFYNOL® 440 or SURFYNOL® CT-111 from Evonik Resources Efficiency GmbH) or an ethoxylated wetting agent and molecular defoamer (e.g., SURFYNOL® 420 from Evonik Resources Efficiency GmbH). Still other suitable surfactants include non-ionic wetting agents and molecular defoamers (e.g., SURFYNOL® 104E from Evonik Resources Efficiency GmbH) or water-soluble, non-ionic surfactants (e.g.,
TERGITOL™ TMN-6, TERG!TOL™ 15-S-7, or TERGITOL™ 15-S-9 (a secondary alcohol ethoxylate) from The Dow Chemical Company or TEGO® Wet 510 (poiyether siioxane) available from Evonik). In some examples, it may be desirable to utilize a surfactant having a hydrophilic-lipophilic balance (HLB) less than 10.
[0180] Whether a single surfactant is used or a combination of surfactants is used, the total amount of surfactant(s) in the fusing agent 26 may range from about 0.01 wt% to about 10 wt% based on the total weight of the fusing agent 26. In an example, the total amount of surfactant(s) in the fusing agent 26 may be about 3 wt% based on the total weight of the fusing agent 26.
[0181] An anti-kogation agent may be included in the fusing agent 26 that is to be jetted using thermal inkjet printing. Kogation refers to the deposit of dried printing liquid (e.g., fusing agent 26) on a heating element of a thermal inkjet printhead. Anti- kogation agent(s) is/are included to assist in preventing the buildup of kogation.
Examples of suitable anti-kogation agents include oleth-3-phosphate (e.g.,
commercially available as CRODAFOS™ 03A or CRODAFOS™ N-3 acid from
Croda), or a combination of oleth-3-phosphate and a low molecular weight (e.g., < 5,000) polyacrylic acid polymer (e.g., commercially available as CARBOSPERSE™ K~ 7028 Polyacrylate from Lubrizo!).
[0182] Whether a single anti-kogation agent is used or a combination of anti- kogation agents is used, the total amount of anti-kogation agent(s) in the fusing agent 26 may range from greater than from about 0.20 wt% to about 0.65 wt% based on the total weight of the fusing agent 26. In an example, the oleth-3-phosphate is included in an amount ranging from about 0.20 wt% to about 0.60 wt%, and the low molecular weight polyacrylic acid polymer is included in an amount ranging from about 0.005 wt% to about 0.03 wt%.
[0183] The FA vehicle may also include antimicrobial agent(s). Suitable
antimicrobial agents include biocides and fungicides. Example antimicrobial agents may include the NUOSEPT™ (Troy Corp.), UCARC!DE™ (Dow Chemical Co.), ACTICIDE® B20 (Thor Chemicals), ACTICIDE® M20 (Thor Chemicals), ACTICIDE® MBL (blends of 2-methyl-4-isothiazoiin-3-one (MIT), 1 ,2-benzisothiazolin-3-one (BIT) and Bronopol) (Thor Chemicals), aXIDE™ (Planet Chemical), NIPACIDE™ (Clariant), blends of 5-chloro-2-methyl-4-isotbiazolin-3-one (CIT or CMIT) and MIT under the tradename KATHO!M™ (Dow Chemical Co.), and combinations thereof. Examples of suitable biocides include an aqueous solution of 1 ,2-benzisothiazolin-3-one (e.g., PROXEL® GXL from Arch Chemicals, Inc.), quaternary ammonium compounds (e.g., Bardac® 2250 and 2280, Barquat® 50-65B, and Carboquat® 2S0-T, all from Lonza Ltd. Corp.), and an aqueous solution of methylisothiazolone (e.g., Kordek® MLX from Dow Chemical Co.). [0184] In an example, the fusing agent 26 may include a total amount of
antimicrobial agents that ranges from about 0.05 wt% to about 1 wt%. In an example, the antimicrobial agent(s) is/are a biocide(s) and is/are present in the fusing agent 26 in an amount of about 0 25 wt% (based on the total weight of the fusing agent 26).
[0185] Chelating agents (or sequestering agents) may be included in the FA vehicle to eliminate the deleterious effects of heavy metal impurities. Examples of chelating agents include disodium ethylenediaminetetraacetic acid (EDTA-Na), ethylene diamine tetra acetic acid (EDTA), and methylglycinediacetic acid (e.g., TRILON® M from BASF Corp.).
[0186] Whether a single chelating agent is used or a combination of chelating agents is used, the total amount of chelating agent(s) in the fusing agent 26 may range from greater than 0 wt% to about 2 wt% based on the total weight of the fusing agent 26. In an example, the chelating agent(s) is/are present in the fusing agent 26 in an amount of about 0.04 wt% (based on the total weight of the fusing agent 26).
Detailing Agents
[0187] In the examples of the three-dimensional printing method and the system 10 disclosed herein, and as mentioned above, a detailing agent may be used. The detailing agent may include a surfactant, a co-solvent, and a balance of water. In some examples, the detailing agent consists of these components, and no other components. In some other examples, the detailing agent may further include a colorant. In still some other examples, detailing agent consists of a colorant, a surfactant, a co-solvent, and a balance of water, with no other components. In yet some other examples, the detailing agent may further include additional components, such as anti-kogation agent(s), antimicrobial agent(s), and/or chelating agent(s) (each of which is described above in reference to the fusing agent 26).
[0188] The surfacfant(s) that may be used in the detailing agent include any of the surfactants listed above in reference to the fusing agent 26. The total amount of surfactant(s) in the detailing agent may range from about 0.10 wt% to about 5.00 wt% with respect to the total weight of the detailing agent. [0189] The co-solvent(s) that may be used in the detailing agent include any of the co-solvents listed above in reference to the fusing agent 26 The total amount of co- soivent(s) in the detailing agent may range from about 1.00 wt% to about 20.00 wt% with respect to the total weight of the detailing agent
[0190] Similar to the fusing agent 26, the co-solvent(s) of the detailing agent may depend, in part upon the jetting technology that is to be used to dispense the detailing agent. For example, if thermal inkjet printheads are to be used, wafer and/or ethanol and/or other longer chain alcohols (e.g , pentanol) may make up 35 wt% or more of the detailing agent. For another example, if piezoelectric inkjet printheads are to be used, water may make up from about 25 wt% to about 30 wt% of the detailing agent, and 35 wt% or more of the detailing agent may be ethanol, isopropanol, acetone, etc.
[0191] In some examples, the detailing agent does not include a colorant. In these examples, the detailing agent may be colorless. As used herein,“colorless,” means that the detailing agent is achromatic and does not include a colorant.
[0192] When the detailing agent includes the colorant, the colorant may be a dye of any color having substantially no absorbance in a range of 650 nm to 2500 nm. By “substantially no absorbance” it is meant that the dye absorbs no radiation having wavelengths in a range of 650 nm to 2500 nm, or that the dye absorbs less than 10% of radiation having wavelengths in a range of 650 nm to 2500 nm. The dye is also capable of absorbing radiation with wavelengths of 650 nm or less. As such, the dye absorbs at least some wavelengths within the visible spectrum, but absorbs little or no wavelengths within the near-infrared spectrum. This is in contrast with the active material in the fusing agent 26, which absorbs wavelengths within the near-infrared spectrum. As such, the colorant in the detailing agent will not substantially absorb the fusing radiation, and thus will not initiate melting and fusing of the build material composition 16 in contact therewith when the build material layer 38 is exposed to the fusing radiation.
[0193] The dye selected as the colorant in the detailing agent may also have a high diffusivity (i.e , it may penetrate into greater than 10 pm and up to 100 pm of the build material composition particles 16). The high diffusivity enables the dye to penetrate into the build material composition particles 16 upon which the detailing agent is appiied, and also enables the dye to spread into portions of the build materia! composition 18 that are adjacent to the portions of the build material composition 16 upon which the detailing agent is applied. The dye penetrates deep into the build material composition 16 particles to dye/color the composition particles. When the detailing agent is applied at or just outside the edge boundary (of the final 3D part), the build materia! composition 16 particles at the edge boundary may be colored. In some examples, at least some of these dyed build material composition 16 particles may be present at the edge(s) or surface(s) of the formed 3D layer or part, which prevents or reduces any patterns (due to the different colors of the fusing agent 28 and the build material composition 16) from forming at the edge(s) or surface(s).
[0194] The dye in the detailing agent may be selected so that its color matches the color of the active material in the fusing agent 26. As examples, the dye may be any azo dye having sodium or potassium counter ion(s) or any diazo (i.e. , double azo) dye having sodium or potassium counter ion(s), where the color of azo or dye azo dye matches the color of the fusing agent 28.
[0195] In an example, the dye is a black dye. Some examples of the black dye include azo dyes having sodium or potassium counter ion(s) and diazo (i.e., double azo) dyes having sodium or potassium counter ion(s). Examples of azo and diazo dyes may include tetrasodium (6Z)-4-acetamido-5-oxo-6-[[7-sulfonato-4-(4- su!fonatophenyl)azo-1 -naphthyljhydrazonojnaphthalene-1 ,7-disuifonate with a
chemical structure of:
Figure imgf000060_0001
(commercially available as Food Black 1 ); tetrasodium 6~amino~4-hydroxy-3-[j7- sulfonafo-4~[(4-sulfonatophenyl)azo]-1 -napbthyl]azo]naphlhalene-2, /-disulfonate with
Figure imgf000061_0001
(commercially available as Food Black 2); tetrasodium (6E)-4-arnino-S-oxo-3-[[4-(2- sulfonatooxyethylsulfonyl)phenyi]diazenyl]-6-[[4-(2~
suifonatooxyethylsulfonyl)phenyi]hydrazinylidene]naphthalene-2,7-disulfonate with a chemical structure of:
Figure imgf000061_0002
(commercially available as Reactive Black 31 ); tetrasodium (6E)~4-amino-5~oxo-3~[[4~(2- sulfonatooxyethylsulfonyl)phenyl]diazenyl]-6-[[4-(2- sulfonatooxyethylsulfonyi)phenyi]hydrazinylidene]naphthalene-2, 7-disulfonate with a
80 chemical structure of:
Figure imgf000062_0001
and combinations thereof. Some other commercially available examples of the dye used in the detailing agent include multipurpose black azo-dye based liquids, such as PRO-JET® Fast Black 1 (made available by Fujifilm Holdings), and black azo-dye based liquids with enhanced water fastness, such as PRO-JET® Fast Black 2 (made available by Fujifilm Holdings).
[0196] In some instances, in addition to the black dye, the colorant in the detailing agent may further include another dye. In an example, the other dye may be a cyan dye that is used in combination with any of the dyes disclosed herein. The other dye may also have substantially no absorbance above 850 nm. The other dye may be any colored dye that contributes to improving the hue and color uniformity of the final 3D part.
[0197] Some examples of the other dye include a salt, such as a sodium salt, an ammonium salt, or a potassium salt. Some specific examples include ethyl-[4-[[4- [ethyi-[(3-sulfophenyi) methyl] amino] pheny!]~(2-su!fopheny!) ethylidene]-1 -cyclohexa- 2,5-dienylidene]-[(3-suifophenyl) methyl] azanium with a chemical structure of:
81
Figure imgf000063_0001
(commercially available as Acid Blue 9, where the counter ion may alternatively be sodium counter ions or potassium counter ions); sodium 4-[(E)-{4- [benzyi(ethyi)amino]phenyl}{(4E)-4~[benzyi(ethyl)iminio]cyciohexa~2 5-dien-1- ylidene}methyl]benzene-1 , 3-disulfonate with a chemical structure of:
Figure imgf000063_0002
(commercially available as Acid Blue 7); and a phtbalocyanine with a chemical structure of:
82
Figure imgf000064_0001
(commercially available as
Direct Blue 199); and combinations thereof.
[0198] In an example of the detailing agent, the dye may be present in an amount ranging from about 1.00 wt% to about 3.00 wt% based on the total weight of the detailing agent. In another example of the detailing agent including a combination of dyes, one dye (e.g., the black dye) is present in an amount ranging from about 1 50 wt% to about 1.75 wt% based on the total weight of the detailing agent, and the other dye (e.g., the cyan dye) is present in an amount ranging from about 0.25 wt% to about 0.50 wt% based on the total weight of the detailing agent.
[0199] The balance of the detailing agent is water. As such, the amount of water may vary depending upon the amounts of the other components that are included.
Coloring Agents
[0200] In the examples of the three-dimensional printing methods and the system 10 disclosed herein, and as mentioned above, a coloring agent may be used. The coloring agent may include a colorant, a surfactant, a co-solvent, and a balance of water. In some examples, the coloring agent consists of these components, and no other components. In some other examples, the coloring agent may further include additional components, such as dispersant(s), anti-kogation agent(s), antimicrobial agent(s), and/or chelating agent(s) (each of which is described above in reference to the fusing agent 26). [0201] The coloring agent may be a black ink, a cyan ink, a magenta ink, or a yellow ink. As such, the colorant may be a black colorant, a cyan colorant, a magenta colorant, a yellow colorant, or a combination of colorants that together achieve a black, cyan, magenta, or yellow color.
[0202] In an example, the colorant may be present in the coloring agent in an amount ranging from about 0.1 wt% to about 10 wt% (based on the total weight of the coloring agent). In another example, the colorant may be present in the coloring agent in an amount ranging from about 0.5 wt% to about 5 wt% (based on the total weight of the coloring agent). In still another example, the colorant may be present in the coloring agent in an amount ranging from about 2 wt% to about 10 wt% (based on the total weight of the coloring agent)
[0203] In some examples, the colorant may be a dye. The dye may be non-ionic, cationic, anionic, or a combination thereof. Examples of dyes that may be used include Sulforhodamine B, Acid Blue 113, Acid Blue 29, Acid Red 4, Rose Bengal,
Acid Yellow 17, Acid Yellow 29, Acid Yellow 42, Acridine Yellow G, Acid Yellow 23, Acid Blue 9, Nitro Blue Tetrazolium Chloride Monohydrate or Nifro BT, Rhodamine 8G, Rhodamine 123, Rhodamine B, Rhodamine B Isocyanate, Safranine O, Azure B, and Azure B Eosinate, which are available from Sigma-Aldrich Chemical Company (St. Louis, Mo.). Examples of anionic, water-soluble dyes include Direct Yellow 132, Direct Blue 199, Magenta 377 (available from Ilford AG, Switzerland), alone or together with Acid Red 52. Examples of water-insoluble dyes include azo, xanthene, methine, polymethine, and anthraquinone dyes. Specific examples of water-insoluble dyes include Orasol® Blue GN, Orasol® Pink, and Orasol® Yellow dyes available from Ciba-Geigy Corp. Black dyes may include Direct Black 154, Direct Black 168, Fast Black 2, Direct Black 171 , Direct Black 19, Acid Black 1 , Acid Black 191 , Mobay Black SP, and Acid Black 2. The dye may also be any of the examples listed in reference to the detailing agent.
[0204] In other examples, the colorant may be a pigment. As used herein,
“pigment” may generally include organic and/or inorganic pigment colorants that introduce color to the coloring agent and the 3D printed part. The pigment can be self-
84 dispersed with a polymer, oligomer, or small molecule or can be dispersed with a separate dispersant (described above in reference to the fusing agent 26)
[0205] Examples of pigments that may be used include Paliogen® Orange, Heliogen® Blue L 6901 F, Heliogen® Blue NBD 7010, Heliogen® Blue K 7090, Heliogen® Blue L 7101 F, Paliogen® Blue L 6470, Heliogen® Green K 8683, and Heliogen® Green L 9140 (available from BASF Corp ) Examples of black pigments include Monarch® 1400, Monarch® 1300, Monarch® 1100, Monarch® 1000,
Monarch® 900, Monarch® 880, Monarch® 800, and Monarch® 700 (available from Cabot Corp.) Other examples of pigments include Chromophtal® Yellow 3G,
Chromophtal® Yellow GR, Chromophtal® Yellow 8G, !grazin® Yellow 5GT, Igralite® Rubine 4BL, Monastral® Magenta, Monastral® Scarlet, Monastral® Violet R,
Monastra® Red B, and Monastral® Violet Maroon B (available from C!BA). Still other examples of pigments include Printex® U, Printex® V, Printex© 140U, Printex® 140V, Color Black FW 20G, Color Black FW 2, Color Black FW 2V, Color Black FW 1 , Color Black FW 18, Color Black S 160, Color Black S 170, Special Black 6, Special Black 5, Special Black 4A, and Special Black 4 (available from Evonik). Yet other examples of pigments include Tipure® R-101 (available from DuPont), Dalamar® Yellow YT-858-D and Heucophthal Blue G XBT-583D (available from Heubacb). Yet other examples of pigments include Permanent Yellow GR, Permanent Yellow G, Permanent Yellow DHG, Permanent Yellow NCG-71 , Permanent Yellow GG, Hansa Yellow RA, Hansa Brilliant Yellow 5GX-02, Hansa Yellow-X, Novoperm® Yellow HR, Novoperm® Yellow FGL, Hansa Brilliant Yellow 10GX, Permanent Yellow G3R-01 , Hostaperm® Yellow H4G, Hostaperm® Yellow H3G, Hostaperm® Orange GR, Hostaperm® Scarlet GO, and Permanent Rubine F6B(avai!abie from Clariant). Yet other examples of pigments include Quindo® Magenta, Indofast® Brilliant Scarlet, Quindo® Red R6700, Quindo® Red R6713, and Indofast® Violet (available from Mobay) Yet other examples of pigments include 174-1357 Yellow, 175-1331 Yellow, and L75-2577 Yellow, LHD9303 Black (available from Sun Chemical). Yet other examples of pigments include Raven® 7000, Raven® 5750, Raven® 5250, Raven® 5000, and Raven® 3500 (available from Columbian).
85 [0206] When the coloring agent is applied at or just outside the edge boundary (of the final 3D part), the build material composition 18 at the edge boundary may be colored !n some examples, at least some of these dyed build material composition 16 particles may be present at the edge(s) or surface(s) of the formed 3D layer or part, which prevents or reduces any patterns (due to the different colors of the fusing agent 26 and the build material composition 16) from forming at the edge(s) or surface(s).
[0267] The surfactant(s) that may be used in the coloring agent include any of the surfactants listed above in reference to the fusing agent 26. The total amount of surfactant(s) in the coloring agent may range from about 0.01 wt% to about 20 wt% with respect to the total weight of the coloring agent. In an example, the total amount of surfactant(s) in the coloring agent may range from about 5 wt% to about 20 wt% with respect to the total weight of the coloring agent.
[0268] The co-solvent(s) that may be used in the coloring agent include any of the co-solvents listed above in reference to the fusing agent 28. The total amount of co- solvent(s) in the coloring agent may range from about 1 wt% to about 50 wt% with respect to the total weight of the coloring agent.
[0209] Similar to the fusing agent 26 and the detailing agent, the co-solvent(s) of the coloring agent may depend, in part upon the jetting technology that is to be used to dispense the coloring agent. For example, if thermal inkjet printheads are to be used, water and/or ethanol and/or other longer chain alcohols (e.g., pentanol) may make up 35 wt% or more of the coloring agent. For another example, if piezoelectric inkjet printheads are to be used, water may make up from about 25 wt% to about 30 wt% of the coloring agent, and 35 wt% or more of the coloring agent may be ethanol, isopropanol, acetone, etc.
[6210] The balance of the coloring agent is water. As such, the amount of water may vary depending upon the amounts of the other components that are included.
[0211] In some examples, the coloring agent can include a colorant, a
dispersant/dispersing additive, a co-solvent, and water. The coloring agent is a water- based inkjet composition. In some instances, the coloring agent includes these components and no other components. In other instances, the coloring agent may further include an anti-kogation agent, a biocide, a binder, and combinations thereof.
68 [0212] The colorant of the coloring agent is a pigment and/or dye having a color other than white. Examples of the other colors include cyan, magenta, yellow, black, etc. In some instances, the colorant of the colored ink may also be transparent to infrared wavelengths. Examples of IR transparent colorants include acid yellow 23 (AY 23), AY17, acid red 52 (AR 52), AR 289, and reactive red 180 (RR 180). In other instances, the colorant of the coloring agent may not be completely transparent to infrared wavelengths, but does not absorb enough radiation to sufficiently heat the build material particles in contact therewith. For example, the colorant of the coloring agent may absorb some visible wavelengths and some IR wavelengths. Some examples of these colorants include cyan colorants, such as direct blue 199 (DB 199) and pigment blue 15:3 (PB 15:3).
[0213] The coloring agent also includes the dispersing additive, which helps to uniformly distribute the colorant throughout the coloring agent and aid in the wetting of the ink 230 onto the build material particles. Any of the dispersing additives discussed herein for the fusing agent may be used in the coloring agent. The dispersing additive may be present in the coloring agent in a similar amount as the colorant.
[0214] In addition to the non-white colorant and the dispersing additives, the coloring agent may include similar components as the fusing agent (e.g., co-solvent(s), anti-kogation agent(s), biocide(s), water, etc.). The coloring agent may also include a binder, such as an acrylic latex binder, which may be a copolymer of any two or more of styrene, acrylic acid, methacrylic acid, methyl methacrylate, ethyl methacrylate, and butyl methacrylate. Some examples of the coloring agent may also include other additives, such as a humectant and lubricant (e.g., Liponic® EG-1 (LEG-1 ) from Lipo Chemicals), a chelating agent (e.g., disodium ethylene diamine-tetraacetic acid
(EDTA-Na)), and/or a buffer.
[0216] An example of the pigment based coloring agent may include from about 1 wt% to about 10 wt% of pigment(s), from about 10 wt% to about 30 wt% of co- soivent(s), from about 1 wt% to about 10 wt% of dispersing additive(s), from 0.01 wt% to about 1 wt% of anti-kogation agent(s), from about 0.1 wt% to about 5 wt% of binder(s), from about 0.05 wt% to about 0.1 wt% biocide(s), and a balance of water.
An example of the dye based coloring agent may include from about 1 wt% to about 7
87 wt% of dye(s), from about 10 wi% to about 30 wt% of co-solvent(s), from about 1 wt% to about 7 wt% of dispersing additive(s), from 0 05 wt% to about 0 1 wt% of chelating agent(s), from about 0.005 wt% to about 0.2 wt% of bufferfs), from about 0.05 wt% to about 0.1 wt% biocide(s), and a balance of water.
[0216] In some examples, the coloring agent includes cyan ink composition (C), yellow ink composition (Y), magenta ink composition (M), and black ink composition (K). In some examples, additional ink compositions may be used in addition to the CYMK coloring agent.
[0217] The colorant(s) in the coloring agent(s) described herein can include inorganic pigments, organic pigments, dyes, and combinations thereof.
[0218] The pigment may be any color, including, as examples, a cyan pigment, a magenta pigment, a yellow pigment, a black pigment, a violet pigment, a green pigment, a brown pigment, an orange pigment, a purple pigment, a white pigment, a metallic pigment (e.g., a gold pigment, a bronze pigment, a silver pigment, or a bronze pigment), a peariescent pigment, or combinations thereof.
[0219] In some examples, the coloring agent includes cyan ink, yellow ink, magenta ink, and black ink.
[0220] Examples of suitable yellow organic pigments include C.l. Pigment Yellow 1 , C.!. Pigment Yellow 2, C.l. Pigment Yellow 3, C.l. Pigment Yellow 4, C.l. Pigment Yellow S, C.l. Pigment Yellow 6, C.l. Pigment Yellow 7, C.l. Pigment Yellow 10, C.l. Pigment Yellow 11 , C.l. Pigment Yellow 12, C.l. Pigment Yellow 13, C.l. Pigment Yellow 14, C.l. Pigment Yellow 16, C.l. Pigment Yellow 17, C.l. Pigment Yellow 24,
C.l. Pigment Yellow 34, C.l. Pigment Yellow 35, C.l. Pigment Yellow 37, C.l. Pigment Yellow 53, C.l. Pigment Yellow 55, C.l. Pigment Yellow 65, C.l. Pigment Yellow 73,
C.l. Pigment Yellow 74, C.l. Pigment Yellow 75, C.l. Pigment Yellow 77, C.l. Pigment Yellow 81 , C.l. Pigment Yellow 83, C.l. Pigment Yellow 93, C.l. Pigment Yellow 94,
C.l. Pigment Yellow 95, C.l. Pigment Yellow 97, C.l. Pigment Yellow 98, C.l. Pigment Yellow 99, C.l. Pigment Yellow 108, C.l. Pigment Yellow 109, C.l. Pigment Yellow 110, C.l. Pigment Yellow 113, C.l. Pigment Yellow 114, C.l. Pigment Yellow 117, C.l.
Pigment Yellow 120, C.l. Pigment Yellow 122, C.l. Pigment Yellow 124, C.l. Pigment Yellow 128, C.l. Pigment Yellow 129, C.l. Pigment Yellow 133, C.l. Pigment Yellow 138, C.l. Pigment Yellow 139, C.l. Pigment Yellow 147, C.l. Pigment Yellow 151 , C.l. Pigment Yellow 153, C.l. Pigment Yellow 154, C.l. Pigment Yellow 167, C.l. Pigment Yellow 172, C.l. Pigment Yellow 180, and C.l. Pigment Yellow 185.
[0221] Examples of suitable blue or cyan organic pigments include C.l. Pigment Blue 1 , C.l. Pigment Blue 2, C.l. Pigment Blue 3, C.l. Pigment Blue 15, Pigment Blue 15:3, C.l. Pigment Blue 15:34, C.l. Pigment Blue 15:4, C.l. Pigment Blue 16, C.l.
Pigment Blue 18, C.l. Pigment Blue 22, C.l. Pigment Blue 25, C.l. Pigment Blue 60,
C.l. Pigment Blue 65, C.l. Pigment Blue 66, C.l. Vat Blue 4, and C.l. Vat Blue 60.
[0222] Examples of suitable magenta, red, or violet organic pigments include C.l. Pigment Red 1 , C.l. Pigment Red 2, C.l. Pigment Red 3, C.l. Pigment Red 4, C.l.
Pigment Red 5, C.l. Pigment Red 6, C.l. Pigment Red 7, C.l. Pigment Red 8, C.l.
Pigment Red 9, C.l. Pigment Red 10, C.l. Pigment Red 11 , C.l. Pigment Red 12, C.l. Pigment Red 14, C.l. Pigment Red 15, C.l. Pigment Red 16, C.l. Pigment Red 17, C.l.
Pigment Red 18, C.l. Pigment Red 19, C.l. Pigment Red 21 , C.l. Pigment Red 22, C.l.
Pigment Red 23, C.l. Pigment Red 30, C.l. Pigment Red 31 , C.l. Pigment Red 32, C.l.
Pigment Red 37, C.l. Pigment Red 38, C.l. Pigment Red 40, C.l. Pigment Red 41 , C.l.
Pigment Red 42, C.l. Pigment Red 48(Ca), C.l. Pigment Red 48(Mn), C.l. Pigment Red 57(Ca), C.l. Pigment Red 57:1 , C.l. Pigment Red 88, C.l. Pigment Red 112, C.l. Pigment Red 114, C.l. Pigment Red 122, C.l. Pigment Red 123, C.l. Pigment Red 144, C.L Pigment Red 146, C.l. Pigment Red 149, C.l. Pigment Red 150, C.l. Pigment Red 168, C.l. Pigment Red 168, C.l. Pigment Red 170, C.l. Pigment Red 171 , C. Pigment Red 175, C.l. Pigment Red 176, C.L Pigment Red 177, C.L Pigment Red 178, C.L Pigment Red 179, C.l. Pigment Red 184, C.L Pigment Red 185, C.L Pigment Red 187, C.l. Pigment Red 202, C.L Pigment Red 209, C.l. Pigment Red 219, C.l. Pigment Red 224, C.L Pigment Red 245, C.l. Pigment Red 286, C.l. Pigment Violet 19, C.L Pigment Violet 23, C.L Pigment Violet 32, C.L Pigment Violet 33, C.l. Pigment Violet 36, C.l. Pigment Violet 38, C.L Pigment Violet 43, and C.L Pigment Violet 50.
[0223] Examples of carbon black pigments include those manufactured by
Mitsubishi Chemical Corporation, Japan (such as, e.g., carbon black No. 2300, No 900, MCF88, No. 33, No. 40, No. 45, No. 52, MA7, MA8, MA100, and No. 2200B); various carbon black pigments of the RAVEN® series manufactured by Columbian
89 Chemicals Company, Marietta, Ga., (such as, e.g., RAVE N© 5750, RAVEN® 5250, RAVEN® 5000, RAVEN® 3500, RAVEN® 1255, and RAVEN® 700); various carbon black pigments of the BLACK PEARLS® series, REGAL® series, the MOGUL® series, or the MONARCH® series manufactured by Cabot Corporation, Boston, Mass., (such as, e.g., BLACK PEARLS® 880 Carbon Black, REGAL® 400R, REGAL® 330R, and REGAL® 660R); and various black pigments manufactured by Evonik Degussa
Corporation, Parsippany, N.J., (such as, e.g., Color Black FW1 , Color Black FW2, Color Black FW2V, Color Black FW18, Color Black FW200, Color Black S150, Color Black S160, Color Black S170, PRINTEX® 35, PRINTEX® U, PRINTEX® V,
PRINTEX® 140U, Special Black 5, Special Black 4A, and Special Black 4). An example of an organic black pigment includes aniline black, such as C.l. Pigment Black 1.
[0224] Some examples of green organic pigments include C.l. Pigment Green 1 ,
C.l. Pigment Green 2, C.l. Pigment Green 4, C.l. Pigment Green 7, C.l. Pigment Green 8, C.l. Pigment Green 10, C.l. Pigment Green 36, and C.l. Pigment Green 45.
[0225] Examples of brown organic pigments include C.l. Pigment Brown 1 , C.l. Pigment Brown 5, C.l. Pigment Brown 22, C.l. Pigment Brown 23, C.l. Pigment Brown 25, C.l. Pigment Brown 41 , and C.l. Pigment Brown 42.
[0226] Some examples of orange organic pigments include C.l. Pigment Orange 1 , C.l. Pigment Orange 2, C.l. Pigment Orange 5, C.l. Pigment Orange 7, C.l. Pigment Orange 13, C.l. Pigment Orange 15, C.l. Pigment Orange 16, C.l. Pigment Orange 17, C.l. Pigment Orange 19, C.l. Pigment Orange 24, C.l. Pigment Orange 34, C.l.
Pigment Orange 36, C.l. Pigment Orange 38, C.l. Pigment Orange 40, C.l. Pigment Orange 43, and C.l. Pigment Orange 66.
[0227] A suitable metallic pigment includes a metai chosen from gold, silver, platinum, nickel, chromium, tin, zinc, indium, titanium, copper, aluminum, and alloys of any of these metals. These metals may be used alone or in combination with two or more metals or metal alloys. Some examples of metallic pigments include
STANDART® R0100, STANDART® R0200, and DORADO® gold-bronze pigments (available from Eckart Effect Pigments, Wesel, Germany). [0228] In some examples, the above pigments can be used alone or in any combination with one another.
[0229] The total amount of the colorant(s) in the coloring agent(s) ranges from about 0.1 wt % to about 15 wt % based on the total weight of the coloring agent(s). In some examples, the total amount of the colorant(s) in the coloring agent(s) ranges from about 1 vvt % to about 8 wt % based on the total weight of the coloring agent(s).
[0230] In some examples, the average particle size of these colorant(s) may range from about 80 nm to about 400 nm.
[0231] In some examples, the above-described colorant(s) can be dispersed into a polymeric dispersion. In some examples, the coiorant(s) (e.g., pigmeni(s)) can be dispersed in a dispersion comprising a styrene acrylic polymer. The polymeric dispersion comprising a styrene acrylic polymer can assist in dispersing the pigment in a solvent system.
[0232] A variety of styrene acrylic polymers can be used for the pigment dispersion. Some non-limiting commercial examples of useful styrene acrylic polymers are sold under the trade names JONGRYL© (S.C. Johnson Co.), UGAR™ (Dow Chemical Co.), JONREZ® (MeadWestvaco Corp.), and VANCRYL® (Evonik Resources
Efficiency GmbH).
[0233] In further detail, the styrene acrylic polymer can be formulated with a variety of monomers, such as hydrophilic monomers, hydrophobic monomers, or
combinations thereof. Non-limiting examples of hydrophilic monomers that can be co~ polymerized together to form the styrene acrylic polymer include acrylic acid, mefhacrylic acid, ethacrylic acid, dimethyiacrylic acid, maleic anhydride, maleic acid, vinylsulfonate, cyanoacrylic acid, vinylacetic acid, ai!ylacetic acid, ethylidineacetic acid, propylidineacetic acid, crotonoic acid, fumaric acid, itaconic acid, sorbic acid, angelic acid, cinnamic acid, styry!acry!ic acid, citraconic acid, glutaconic acid, aconitic acid, phenylacrylic acid, acryloxypropionic acid, aconitic acid, phenylacrylic acid,
acryloxypropionic acid, viny!benzoic acid, N~ viny!succinamidic acid, mesaconic acid, methacroylaianine, acryioylhydroxyglycine, sulfoethyl methacryiic acid, sulfopropyl acrylic acid, styrene sulfonic acid, suifoethylacrylic acid, 2-methacryloyloxymethane-1 - sulfonic acid, 3-methacryoy!oxypropane-1 -sulfonic acid, 3-(vinyloxy)propane-1 -sulfonic acid, ethy!enesulfonic acid, vinyl sulfuric acid, 4-viny!phenyl sulfuric acid, ethylene phosphonic acid, vinyl phosphoric acid, vinyl benzoic acid, 2-acryiamido-2-methyi-1- propanesulfonic acid, the like, or combinations thereof.
[0234] Non-limiting examples of hydrophobic monomers that can be used include styrene, p-methyl styrene, methyl methacrylate, hexyl acrylate, hexyl methacrylate, butyl acrylate, butyl methacrylate, ethyl acrylate, ethyl methacrylate, propyl acrylate, propyl methacrylate, octadecyl acrylate, octadecyl methacrylate, stearyl methacrylate, vinylbenzyl chloride, isobornyl acrylate, tetrahydrofurfury! acrylate, 2-phenoxyethyl methacrylate, ethoxylated nonyl phenol methacrylate, isobornyl methacrylate, cyclohexyl methacrylate, t-butyl methacrylate, n-octyl methacrylate, lauryl
methacrylate, trydecyl methacrylate, alkoxylated tetrahydrofurfury! acrylate, isodecyl acrylate, isobornylmethacrylate, the like, or combinations thereof.
[0235] The styrene acrylic polymer can have a weight average molecular weight (Mw) from about 3,000 g/moi to about 30,000 g/mol. In yet other examples, the styrene acrylic polymer can have an Mw from about 4,000 g/mo! to about 25,000 g/mol, or from about 4,500 g/mol to about 22,000 g/mol.
[0236] In each instance where molecular weight is referred to, it is to be understood that this refers to weight average molecular weight in g/mol.
[0237] Further, in some examples, the styrene acrylic polymer can have an acid number or acid value from about 120 mg KOH/g to about 300 mg KOH/g. In yet other examples, the styrene acrylic polymer can have an acid number from about 140 mg KOH/g to about 260 mg KOH/g, from about 160 mg KOH/g to about 240 mg KOH/g, or from about 180 mg KOH/g to about 230 mg KOH/g. An acid number can be defined as the number of milligrams of potassium hydroxide to neutralize 1 gram of the substance.
[0238] In some examples, the amount of styrene acrylic polymer in the coloring agent(s) can be from about 0.1 wt% to about 20 wt% based on the total weight of the coloring agent(s), or from about 0.5 wt% to about 10 wt% based on the total weight of the coloring agent(s), or from about 1 wt% to about 5 wt% based on the total weight of the coloring agent(s). [0239] In some examples, the amount of styrene acrylic polymer in the coloring agent(s) can be based on the amount of the coiorant(s) in the coloring agent(s). Thus, in some examples, the colorant(s) and the styrene acrylic polymer can be present in the coloring agent(s) at a particular weight ratio. In some specific examples, the pigment and styrene acrylic polymer can be present at a weight ratio of from 1 : 1 to 10:1. In other examples, the pigment and the styrene acrylic polymer can be present at a weight ratio of from about 2: 1 to about 10:1. In yet other examples, the pigment and the styrene acrylic polymer can be present at a weight ratio of from about 3:1 to about 6:1.
Surface Modifying Agents/Surfactants
[0240] Surface modifying agent(s) or surfactant(s) (used interchangeably herein) may be used to improve the wetting properties and the jettability of the fusing agent and/or the detailing agent (also referred to herein as agent). Examples of suitable surfactants may include a se!f-emuisifiabie, nonionic wetting agent based on
acetylenic diol chemistry, a nonionic f!uorosurfactant, and combinations thereof. In other examples, the surfactant may be an ethoxyiated low-foam wetting agent or an ethoxylated wetting agent and molecular defoamer. Still other suitable surfactants include non-ionic wetting agents and molecular defoamers or water-soluble, non-ionic surfactants. In some examples, it may be desirable to utilize a surfactant having a hydrophilic-lipophilic balance (HLB) less than 10. Whether a single surfactant is used or a combination of surfactants is used, the total amount of surfactant(s) in the agent may range from about 0.1 wt% to about 3 wt% based on the total wt% of the agent.
[0241] In some examples, the other surfactants can include wetting agent(s) and/or surface tension reducing agent(s).
[0242] Examples of suitable wetting agents can include non-ionic surfactants.
Some specific examples include a se!f-emulsifiable, non-ionic wetting agent based on acetylenic diol chemistry (e.g., SURFYNQL® SEF from Evonik Resources Efficiency GmbH), a non-ionic fluorosurfactant (e.g., CAPSTONE® fiuorosurfactants from
DuPont, previously referred as ZONYL FSO), and combinations thereof. In other examples, the wetting agent is an ethoxylated low-foam wetting agent (e.g., SURFYNOL® 440 or SURFYNOL© CT-111 from Evonik Resources Efficiency GmbH) or an ethoxylated wetting agent and molecular defoamer (e.g., SURFYNOL® 420 from Evonik Resources Efficiency GmbH). Still other suitable wetting agents include non- ionic wetting agents and molecular defoamers (e.g , SURFYNOL® 104E from Evonik Resources Efficiency GmbH) or water-soluble, non-ionic surfactants (e.g.,
TERGITOL™ TMN-6, TERGITOL™ 15S7, and TERGITOL™ 15S9 from The Dow Chemical Company). In some examples, an anionic surfactant may be used in combination with the non-ionic surfactant. In some examples, it may be appropriate to utilize a wetting agent having a hydrophilic-lipophilic balance (HLB) less than 10.
[0243] In some examples, wetting agent(s) may be present in the fusing agent(s) and/or detailing agent(s) in an amount ranging from about 0.1 wt% to about 4 wt% of the total weight of the compositions / agents !n an example, the amount of the wetting agent(s) present in the compositions / agents is about 0.1 wt% based on the total weight of the compositions / agents. In another example, the amount of the wetting agent(s) present in the compositions / agents is about 0.04 wt% based on the total weight of the compositions / agents.
[0244] The fusing agent(s) and/or detailing agent(s) may also include surface tension reduction agent(s). Any of the previously mentioned wetting
agents/surfactants may be used to reduce the surface tension. As an example, the surface tension reduction agent may be the self-emuisifiabie, non-ionic wetting agent based on acetylenic diol chemistry (e.g., SURFYNOL® SEF from Evonik Resources Efficiency GmbH)
[0245] The surface tension reduction agent(s) may be present in the compositions / agents in an amount ranging from about 0.1 wt% to about 4 wt% of the total weight of the compositions / agents. In an example, the amount of the surface tension reduction agent(s) present in the compositions / agents is about 1.5 wt% based on the total weight of the compositions / agents. In another example, the amount of the surface tension reduction agent(s) present in the compositions / agents is about 0.6 wt% compositions / agents. [0246] When a surfactant is both a wetting agent and a surface tension reduction agent, any of the ranges presented herein for the wetting agent and the surface tension reduction agent may be used for the surfactant.
Other Additives in Fusing/Detailing Agents
[0247] In some examples, the fusing agent and/or the detailing agent (also referred to herein as agent(s)/composition(s)) may further include a buffer solution, a
surfactant, a dispersant, an anti-kogation agent, a dispersing additive, a biocide, a chelating agent, at least one chelating agent, and combinations thereof.
[0248] In some examples, the agent(s)/composition(s) may further include buffer solution(s). In some examples, the buffer soiution(s) can withstand small changes (e.g., less than 1 ) in pH when small quantities of a water-soluble acid or a water- soluble base are added to a composition containing the buffer solution(s). The buffer solution(s) can have pH ranges from about 5 to about 9.5, or from about 7 to about 9, or from about 7.5 to about 8.5.
[0249] In some examples, the buffer solution(s) can be added to the
agent(s)/composition(s) in amounts ranging from about 0.01 wt% to about 20 wt%, or from 0.1 wt% to about 15 wt%, or from about 0.1 wt% to about 10 wt% based on the total weight of the agent(s)/composition(s).
[0266] In some examples, the buffer solutionis) can include at least one poly hydroxy functional amine.
[62S1] In some examples, the buffer solution(s) can be 2-[4-(2-hydroxyethyl) piperazin-1 -yi] ethane sulfonic acid, 2-amino-2-(hydroxymethyl)-1 ,3-propanediol (TRIZMA® sold by Sigma-Aidrich), 3~morpholinopropanesuifonic acid, triethanolamine, 2-[bis-(2-bydroxyetbyi)-amino]-2-hydroxymethyi propane-1 ,3-diol (bis tris methane), N- methyl-D-giucamine, N,IM,N’N’-tetrakis~(2-hydroxyethyl)~ethylenediamine and
N,N,NW-tefrakis-(2-hydroxypropyl)-ethylenediamine, beta-alanine, betaine, or mixtures thereof.
[0262] In some examples, the buffer solutionis) can be 2-amino-2-(hydroxymethyl)- 1 , 3-propanediol (TRIZMA® sold by Sigma-Aidrich), beta-alanine, betaine, or mixtures thereof. [0263] The agent(s)/composition(s) in some examples can be dispersed with a dispersing additive. The dispersing additive can help to uniformly distribute colorant(s) throughout the agent(s)/composition(s). The dispersing additive may also aid in the wetting of the agent(s)/composition(s) onto any other applied agent(s)/composition(s) and/or the layer(s) of the build material.
[0264] The dispersing additive may be present in the agent(s)/composition(s) in an amount ranging from about 0.01 wt% to about 2 wt% based on the total weight of the agent(s)/composition(s), or less than about 1 .5 wt%, or less than about 1 wt%, or at least 0.01 wt%, or at least about 0.1 wt%, or at least about 0.5 wt%.
[0255] Some examples of the dispersing additive can include a water soluble acrylic acid polymer (e.g., CARBOSPERSE® K7028 available from Lubrizoi), a high molecular weight block copolymer with pigment affinic groups (e.g., DISPERBYK®- 190 available BYK Additives and Instruments), and combinations thereof.
[0256] The agent(s)/composition(s) can further include the dispersant to provide particular wetting properties when applied to the iayer(s) of the build material. The dispersant can help uniformly distribute the ink(s) on the layer(s) of the build material.
[0257] The dispersant may be present in the agent(s)/composition(s) in an amount ranging from about 0.01 wt% to about 2 wt% based on the total weight of the agent(s)/composition(s), or less than about 1 .5 wt%, or less than about 1 wt%, or at least 0.01 wt%, or at least about 0 1 wt%, or at least about 0.5 wt%.
[0258] The dispersant may be non-ionic, cationic, anionic, or combinations thereof. Some examples of the dispersant include a self-emu!sifiab!e, non-ionic wetting agent based on acetylenic diol chemistry (e.g., SURFYNOL® SEE from Evonik Resources Efficiency GmbH), an ethoxylated !ow-foam wetting agent (e.g., SURFY!MOL® 440 and SURFYNOL® 465 from Evonik Resources Efficiency GmbH), a non-ionic acetylenic diol surface active agent (e.g., SURFYNOL® 104 from Evonik Resources Efficiency GmbH), a non-ionic, a!kylpheny!ethoxyiate and solvent free surfactant blend (e.g., SURFYNOL® CT-21 1 from Evonik Resources Efficiency GmbH), a non-ionic organic surfactant (e.g., TEGO® Wet 510 from Evonik Industries AG), a non-ionic
fluorosurfactant (e.g., CAPSTONE® fluorosurfactants from DuPont, previously known as ZONYL FSO, POLYFOX™ PF-154N from Omnova Solutions Inc.), non-ionic a secondary alcohol ethoxy!ate (e.g., TERGITOL® 15-S-5, TERG!TOL® 15-S-7, TERGITOL® 15-S-9, and TERGITOL® 15-S-30 all from Dow Chemical Company), a water-soluble non-ionic surfactant (e.g., TERGITOL® TMN-6), and combinations thereof. Examples of anionic dispersants include those in the DOWFAX™ family (from Dow Chemical Company), and examples of cationic dispersants include
dodecyltrimethylammonium chloride and hexadecyidimethy!ammonium chloride.
Combinations of any of the previously listed dispersants may also be used.
[02S9] Examples of anti-kogation agents include oleth-3-phosphate or
polyoxyethyene (3) oleyl mono/di-phosphate (e.g., Crodafos® IM-3A from Croda, now Crodafos® 03A), aqueous dispersion of fumed alumina or fumed silica (e.g., CAB-O- SPERSE® from Cabot Corp.), a metal chelator/chelating agent, such as
methylglycinediacetic acid (e.g., Trilon® M from BASF Corp.), and combinations thereof.
[0260] The anti-kogation agents may be present in the agent(s)/composition(s) in an amount ranging from about 0.01 wt% to about 2 wt% based on the total weight of the agent(s)/composition(s), or less than about 1.5 wt%, or less than about 1 wt%, or at least 0.01 wt%, or at least about 0.1 wt%, or at least about 0.5 wt%.
[0261] Examples of biocides include 1 ,2-benzisotbiazolin-3-one as the active ingredient in ACTiC!DE© B-20 (available from Thor GmbH), 2-methyl~4-isothiazolin-3- one as the active ingredient in ACTICIDE® M-20 (available from Thor GmbH), an aqueous solution of 1 ,2-benzisothiazolin-3-one (e.g., PROXEL® GXL from Arch Chemicals, Inc.), quaternary ammonium compounds (e.g., Bardac® 2250 and 2280, Barquat® 50-65B, and Carboquat® 250-T, all from Lonza Ltd. Corp.), an aqueous solution of methylisothiazolone (e.g., Kordek® MLX from The Dow Chemical Co.), and combinations thereof.
[0262] The biocides may be present in the agent(s)/composition(s) in an amount ranging from about 0 01 wt% to about 2 wt% based on the total weight of the agent(s)/composition(s), or less than about 1.5 wt%, or less than about 1 wt%, or at least 0.01 wt%, or at least about 0 1 wt%, or at least about 0.5 wt%
[6263] The agent(s)/composition(s) may also include a binder or other additives, such as a humectant and lubricant (e.g., LIPONIC® EG-1 (LEG-1 ) from Lipo Chemicals) or a chelating agent (e.g., disodium ethylenediaminetetraacetic acid (EDTA-Na)).
[0264] The amounts of the above additives in the first fusing agent, the second fusing agent, the color ink composition, and the detailing agent can total up to about 20 wt% based on the total weight of one of the agent(s)/composition(s).
Co-soivent(s)
[0265] In some examples, each of the agent(s)/composition(s) described herein can include at least one co-solvent. The co-solvent can be present in an amount ranging from about 0.1 wt% to about 50 wt% based on the total weight of each of the agent(s)/composition(s), or less than about 60 vvt%, or less than about 50 wt%, or less than about 45 wt%, or less than about 40 wt%, or less than about 35 wt%, or less than about 30 wt%, or less than about 25 wt%, or less than about 20 wt%, or less than about 15 wt%, or less than about 10 wt%, or less than about 5 wt%, or at least about 10 wt%, or at least about 15 wt%, or at least about 20 wt%, or at least about 25 wt%, or at least about 30 wt%, or at least about 35 wt%, or at least about 40 wt%, or at least about 45 wt%, or at least about 50 wt%.
[0266] Some examples of co-solvents can include 2-pyrroiidinone, hydroxyethyl-2- pyrrolidone, diethylene glycol, 2-methyl-1 ,3-propanedioi, tetraethylene glycol, tripropylene glycol methyl ether, dipropylene glycol methyl ether, tripropylene glycol butyl ether, dipropylene glycol butyl ether, triethylene glycol butyl ether, 1 ,2- hexanediol, 2-hydroxyethyi pyrrolidinone, 2-hydroxyethyl-2-pyrrolidinone, 1 ,6- hexanediol, and combinations thereof.
Water
[0267] The balance of the agent(s)/composition(s) is water. As such, the amount of water may vary depending upon the amounts of the nanoparticle(s), near infrared absorbing co pound(s), and colorant(s).
[0268] In some examples, water can be present in the agent(s)/composition(s) in amounts greater than about 50 wt% based on the total weight of the agent(s)/composition(s). In some examples, the water can be present in the agent(s)/composition(s) in amounts from about 50 wt% to about 90 wt% based on the total weight of the agent(s)/composition(s). In other examples, the
agent(s)/composition(s) can include water in an amount of from about 60 wt% to about 90 wt% based on the total weight of the agent(s)/composition(s). In further examples, the agent(s)/composition(s) can include from about 70 wt% to about 85 wt% water.
[0269] To further illustrate the present disclosure, examples are given herein. It is to be understood that these examples are presented for illustrative reasons and are not to be construed as limiting the scope of the present disclosure.
EXAMPLES
Example 1
[0270] Fig 6 shows a perimeter membrane 610 which was printed with a three- dimensional printed part 600 to mitigate warping effects. The three-dimensional printed part 600 was printed in the horizontal orientation - i.e., largest surface parallel to the XY orientation - with the perimeter membrane 610 to reduce warping. This was a three-dimensional printed part 600 in which the effect of warping was mitigated by the action of the membrane. Both the perimeter membrane 610 and part 600 comprised poiyamide~12. The perimeter membrane 610 had a thickness of about 0.2 m and was located approximately 0 1 m to the interior of the part 600 edge. The part 600 had a thickness of about 4 mm and a length of about 50 mm.
Example 2
[0271] Fig. 7 shows a three-dimensional part 700 which was printed without any perimeter membrane. This printed part suffered warping effects resulting in
deformation over time. The part 700 comprised polyamide-12. The part 700 had a thickness of about 4 mm and a length of about 50 mm.
Example 3
[0272] Fig. 8 shows a perimeter membrane 810 which was printed with a three- dimensional printed part 800 to mitigate warping effects. The three-dimensional printed part 800 was printed in the vertical orientation - i.e., largest surface parallel to the YZ orientation - with the perimeter membrane 810. This vertically oriented part 800 showed shrinkage which caused breaking of the perimeter membrane 810.
Although the membrane was broken, it still reduced the warping effect in the part 800 compared with part 700. Both the perimeter membrane 810 and part 800 comprised polyamide-12. The perimeter membrane 810 had a thickness of about 0.2 mm and was located approximately 0.1 mm to the interior of the part 800 edge. The part 800 had a thickness of about 4 mm and a length of about 50 mm. [0273] The perimeter membranes 610 and 810 were easily broken off of the 3D printed parts 600 and 800, respectively, not because of any compositional differences between the membranes and the parts but because there was a thermal gradient between the membranes 610 and 810 and the parts 600 and 800, respectively, that was maintained during printing at about less than 2°C.
[0274] While several examples have been described in detail, it is to be understood that the disclosed examples may be modified. Therefore, the foregoing description is to be considered non-limiting.
[0275] Unless otherwise stated, any feature described hereinabove can be combined with any example or any other feature described herein.
[0276] In describing and claiming the examples disclosed herein, the singular forms “a,”“an,” and“the” include plural referents unless the context clearly dictates otherwise.
[0277] It is to be understood that concentrations, amounts, and other numerical data may be expressed or presented herein in range formats. It is to be understood that such range formats are used merely for convenience and brevity and thus should be interpreted flexibly to include not just the numerical values explicitly recited as the end points of the range, but also to include all the individual numerical values or sub- ranges encompassed within that range as if each numerical value and sub-range is explicitly recited. As an illustration, a numerical range of“about 1 wt% to about 5 wt%” should be interpreted to include not just the explicitly recited values of about 1 wt% to about 5 wt%, but also include individual values and subranges within the indicated range. Thus, included in this numerical range are individual values such as 2, 3.5, and 4 and sub-ranges such as from 1 -3, from 2-4, and from 3-5, etc. This same applies to ranges reciting a single numerical value.
[0278] Reference throughout the specification to“one example,”“some examples,” “another example,”“an example,” and so forth, means that a particular element (e.g., feature, structure, and/or characteristic) described in connection with the example is included in at least one example described herein, and may or may not be present in other examples. In addition, it is to be understood that the described elements for any example may be combined in any suitable manner in the various examples unless the context clearly dictates otherwise.
[0279] Unless otherwise stated, references herein to“wt%” of a component are to the weight of that component as a percentage of the whole composition comprising that component. For example, references herein to“wt%” of, for example, a solid material such as po!yurethane(s) or colorant(s) dispersed in a liquid composition are to the weight percentage of those solids in the composition, and not to the amount of that solid as a percentage of the total non-volatile solids of the composition.
[0280] If a standard test is mentioned herein, unless otherwise stated, the version of the test to be referred to is the most recent at the time of filing this patent
application.
[0281] All amounts disclosed herein and in the examples are in wt% unless indicated otherwise.

Claims

CLAIMS What is claimed is:
1. A kit for three-dimensional printing comprising:
(I) a perimeter membrane composition comprising:
a powder build material; and
(II) a three-dimensional part composition comprising:
the powder build material,
a fusing agent, and
a detailing agent.
2. The kit of claim 1 , wherein the powder build material is selected from the group consisting of polymeric powder, polymer-ceramic composite powder, and combinations thereof.
3. The kit of claim 1 , wherein the fusing agent comprises a first fusing agent.
4. The kit of claim 3, wherein the fusing agent further comprises a second fusing agent different from the first fusing agent.
5. The kit of claim 1 , wherein the three-dimensional part composition further comprises:
a cyan ink composition,
a yellow ink composition,
a magenta ink composition, and
a black ink composition.
6. The kit of claim 1 , wherein the perimeter membrane composition further comprises an agent, wherein the agent is a third fusing agent or the detailing agent.
7. The kit of claim 3, wherein the first fusing agent comprises at least one nanoparticle, wherein the nanoparticle comprises at least one metal oxide, which absorbs infrared light in a range of from about 780 nm to about 2300 nm and is shown in formula (1 ):
M,t MΌ (1 )
wherein M is an alkali metal, m is greater than 0 and less than 1 , M’ is any metal, and n is greater than 0 and less than or equal to 4; and
wherein the nanoparticle has a diameter of from about 0.1 nm to about 500 nm.
8. The kit of claim 4, wherein the second fusing agent comprises a near infrared absorbing compound.
9. The kit of claim 8, wherein the near infrared absorbing compound is selected from the group consisting of carbon black, oxonol, squary!ium,
chalcogenopyrylarylidene, bis(chalcogenopyrylo)polymethine,
bis(aminoaryl)po!ymethine, merocyanine, trinuclear cyanine, indene-crosslinked polymethine, oxyindolidine, iron complexes, quinoids, nickel-dithioiene complex, cyanine dyes, and combinations thereof.
10. The kit of claim 2, wherein the powder build material comprises fillers selected from the group consisting of silica, alumina, glass, and combinations thereof.
11. The kit of claim 2, wherein the polymeric powder is selected from the group consisting of polyamide, polyethylene, polyethylene terephthalate, polystyrene, polyacetal, polypropylene, polycarbonate, polyester, thermal polyurethanes, and combinations thereof.
12. The kit of claim 11 , wherein the polyamide is selected from the group consisting of polyamide-11 , polyamide-12, polyamide-8, polyamide~8, poiyamide-9, polyamide-6,8, po!yamide-6,12, polyamide-8,12, polyamide-9,12, polyamide-13, poiyamide-8,13, and combinations thereof
13. The kit of claim 12, wherein the polyamide is polyamide-12.
14. The kit of claim 1 , wherein the detailing agent comprises:
at least one co-solvent;
at least one surfactant;
at least one anti-kogation agent;
at least one chelating agent;
at least one biocide; and
water.
15. A three-dimensional printed part comprising:
(I) a perimeter membrane comprising a powder build material; and
(II) a pre-part comprising: the powder build material, a fusing agent, and a detailing agent,
wherein the perimeter membrane has a thickness of from about 50 microns to about 10,000 microns, and
wherein the perimeter membrane is removably attached to at least a portion of the pre-part.
PCT/US2018/027600 2018-04-13 2018-04-13 Three-dimensional printing WO2019199328A1 (en)

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