WO2019193595A1 - A closed system and methods to produce therapeutic, purified plasma proteins - Google Patents
A closed system and methods to produce therapeutic, purified plasma proteins Download PDFInfo
- Publication number
- WO2019193595A1 WO2019193595A1 PCT/IL2019/050387 IL2019050387W WO2019193595A1 WO 2019193595 A1 WO2019193595 A1 WO 2019193595A1 IL 2019050387 W IL2019050387 W IL 2019050387W WO 2019193595 A1 WO2019193595 A1 WO 2019193595A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- sterile
- factor
- syringe
- container
- plasma
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 157
- 230000001225 therapeutic effect Effects 0.000 title claims abstract description 69
- 102000004506 Blood Proteins Human genes 0.000 title description 4
- 108010017384 Blood Proteins Proteins 0.000 title description 4
- 239000010836 blood and blood product Substances 0.000 claims abstract description 60
- 229940125691 blood product Drugs 0.000 claims abstract description 60
- 238000011287 therapeutic dose Methods 0.000 claims abstract description 23
- 210000002381 plasma Anatomy 0.000 claims description 144
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 105
- 238000000926 separation method Methods 0.000 claims description 97
- 108010014173 Factor X Proteins 0.000 claims description 87
- 229940012426 factor x Drugs 0.000 claims description 82
- 239000000243 solution Substances 0.000 claims description 71
- 108010014172 Factor V Proteins 0.000 claims description 56
- 239000011347 resin Substances 0.000 claims description 54
- 229920005989 resin Polymers 0.000 claims description 54
- 230000000694 effects Effects 0.000 claims description 53
- 239000011780 sodium chloride Substances 0.000 claims description 53
- 108010094028 Prothrombin Proteins 0.000 claims description 50
- 238000011084 recovery Methods 0.000 claims description 49
- 239000003957 anion exchange resin Substances 0.000 claims description 48
- AGVAZMGAQJOSFJ-WZHZPDAFSA-M cobalt(2+);[(2r,3s,4r,5s)-5-(5,6-dimethylbenzimidazol-1-yl)-4-hydroxy-2-(hydroxymethyl)oxolan-3-yl] [(2r)-1-[3-[(1r,2r,3r,4z,7s,9z,12s,13s,14z,17s,18s,19r)-2,13,18-tris(2-amino-2-oxoethyl)-7,12,17-tris(3-amino-3-oxopropyl)-3,5,8,8,13,15,18,19-octamethyl-2 Chemical compound [Co+2].N#[C-].[N-]([C@@H]1[C@H](CC(N)=O)[C@@]2(C)CCC(=O)NC[C@@H](C)OP(O)(=O)O[C@H]3[C@H]([C@H](O[C@@H]3CO)N3C4=CC(C)=C(C)C=C4N=C3)O)\C2=C(C)/C([C@H](C\2(C)C)CCC(N)=O)=N/C/2=C\C([C@H]([C@@]/2(CC(N)=O)C)CCC(N)=O)=N\C\2=C(C)/C2=N[C@]1(C)[C@@](C)(CC(N)=O)[C@@H]2CCC(N)=O AGVAZMGAQJOSFJ-WZHZPDAFSA-M 0.000 claims description 48
- KRKNYBCHXYNGOX-UHFFFAOYSA-K Citrate Chemical compound [O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O KRKNYBCHXYNGOX-UHFFFAOYSA-K 0.000 claims description 46
- 239000004475 Arginine Substances 0.000 claims description 44
- ODKSFYDXXFIFQN-UHFFFAOYSA-N arginine Natural products OC(=O)C(N)CCCNC(N)=N ODKSFYDXXFIFQN-UHFFFAOYSA-N 0.000 claims description 44
- 108010023321 Factor VII Proteins 0.000 claims description 41
- 239000012149 elution buffer Substances 0.000 claims description 40
- 102100023804 Coagulation factor VII Human genes 0.000 claims description 39
- 238000010828 elution Methods 0.000 claims description 39
- 229940012413 factor vii Drugs 0.000 claims description 39
- 239000000872 buffer Substances 0.000 claims description 37
- 238000004587 chromatography analysis Methods 0.000 claims description 29
- 230000007717 exclusion Effects 0.000 claims description 29
- 102000004169 proteins and genes Human genes 0.000 claims description 29
- 108090000623 proteins and genes Proteins 0.000 claims description 29
- 239000011534 wash buffer Substances 0.000 claims description 28
- 238000007710 freezing Methods 0.000 claims description 26
- 230000008014 freezing Effects 0.000 claims description 26
- 230000009467 reduction Effects 0.000 claims description 25
- 229960000182 blood factors Drugs 0.000 claims description 24
- 102100022641 Coagulation factor IX Human genes 0.000 claims description 23
- 108010076282 Factor IX Proteins 0.000 claims description 23
- 229960004222 factor ix Drugs 0.000 claims description 23
- 239000012528 membrane Substances 0.000 claims description 22
- 238000002523 gelfiltration Methods 0.000 claims description 21
- 238000001802 infusion Methods 0.000 claims description 21
- 244000052769 pathogen Species 0.000 claims description 21
- 108010054218 Factor VIII Proteins 0.000 claims description 20
- 102000001690 Factor VIII Human genes 0.000 claims description 20
- 229960000301 factor viii Drugs 0.000 claims description 20
- ODKSFYDXXFIFQN-BYPYZUCNSA-P L-argininium(2+) Chemical compound NC(=[NH2+])NCCC[C@H]([NH3+])C(O)=O ODKSFYDXXFIFQN-BYPYZUCNSA-P 0.000 claims description 19
- 239000012530 fluid Substances 0.000 claims description 19
- 238000005406 washing Methods 0.000 claims description 17
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 claims description 16
- 239000003729 cation exchange resin Substances 0.000 claims description 16
- 239000003446 ligand Substances 0.000 claims description 16
- 239000002699 waste material Substances 0.000 claims description 16
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 15
- HTTJABKRGRZYRN-UHFFFAOYSA-N Heparin Chemical compound OC1C(NC(=O)C)C(O)OC(COS(O)(=O)=O)C1OC1C(OS(O)(=O)=O)C(O)C(OC2C(C(OS(O)(=O)=O)C(OC3C(C(O)C(O)C(O3)C(O)=O)OS(O)(=O)=O)C(CO)O2)NS(O)(=O)=O)C(C(O)=O)O1 HTTJABKRGRZYRN-UHFFFAOYSA-N 0.000 claims description 15
- 101710120037 Toxin CcdB Proteins 0.000 claims description 15
- 229960002897 heparin Drugs 0.000 claims description 15
- 229920000669 heparin Polymers 0.000 claims description 15
- 238000004519 manufacturing process Methods 0.000 claims description 15
- 229930006000 Sucrose Natural products 0.000 claims description 14
- 238000011068 loading method Methods 0.000 claims description 14
- 239000005720 sucrose Substances 0.000 claims description 14
- 239000012815 thermoplastic material Substances 0.000 claims description 14
- 230000000735 allogeneic effect Effects 0.000 claims description 13
- 150000001450 anions Chemical class 0.000 claims description 13
- 230000008569 process Effects 0.000 claims description 12
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 11
- 229910019142 PO4 Inorganic materials 0.000 claims description 11
- 229920005654 Sephadex Polymers 0.000 claims description 11
- 239000012507 Sephadex™ Substances 0.000 claims description 11
- 229920002684 Sepharose Polymers 0.000 claims description 11
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 claims description 11
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 11
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 11
- 239000010452 phosphate Substances 0.000 claims description 11
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 claims description 11
- 229920000936 Agarose Polymers 0.000 claims description 10
- 125000001931 aliphatic group Chemical group 0.000 claims description 10
- 238000005349 anion exchange Methods 0.000 claims description 10
- 150000003841 chloride salts Chemical class 0.000 claims description 10
- 239000002577 cryoprotective agent Substances 0.000 claims description 10
- 238000001914 filtration Methods 0.000 claims description 10
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 claims description 8
- 239000001110 calcium chloride Substances 0.000 claims description 8
- 229910001628 calcium chloride Inorganic materials 0.000 claims description 8
- 230000036512 infertility Effects 0.000 claims description 7
- 230000003612 virological effect Effects 0.000 claims description 7
- 239000002202 Polyethylene glycol Substances 0.000 claims description 6
- 230000003213 activating effect Effects 0.000 claims description 6
- 239000003146 anticoagulant agent Substances 0.000 claims description 6
- 229940127219 anticoagulant drug Drugs 0.000 claims description 6
- 229920001223 polyethylene glycol Polymers 0.000 claims description 6
- 238000003466 welding Methods 0.000 claims description 6
- FBPFZTCFMRRESA-KVTDHHQDSA-N D-Mannitol Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-KVTDHHQDSA-N 0.000 claims description 4
- 229930195725 Mannitol Natural products 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 4
- 239000000594 mannitol Substances 0.000 claims description 4
- 235000010355 mannitol Nutrition 0.000 claims description 4
- 230000000087 stabilizing effect Effects 0.000 claims description 4
- 238000012546 transfer Methods 0.000 claims description 4
- HDTRYLNUVZCQOY-UHFFFAOYSA-N α-D-glucopyranosyl-α-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OC1C(O)C(O)C(O)C(CO)O1 HDTRYLNUVZCQOY-UHFFFAOYSA-N 0.000 claims description 3
- DHMQDGOQFOQNFH-UHFFFAOYSA-N Glycine Chemical compound NCC(O)=O DHMQDGOQFOQNFH-UHFFFAOYSA-N 0.000 claims description 3
- HDTRYLNUVZCQOY-WSWWMNSNSA-N Trehalose Natural products O[C@@H]1[C@@H](O)[C@@H](O)[C@@H](CO)O[C@@H]1O[C@@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 HDTRYLNUVZCQOY-WSWWMNSNSA-N 0.000 claims description 3
- HDTRYLNUVZCQOY-LIZSDCNHSA-N alpha,alpha-trehalose Chemical compound O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@@H]1O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 HDTRYLNUVZCQOY-LIZSDCNHSA-N 0.000 claims description 3
- 230000027455 binding Effects 0.000 claims description 3
- 229960005153 enoxaparin sodium Drugs 0.000 claims description 3
- 125000000185 sucrose group Chemical group 0.000 claims description 3
- CIJQTPFWFXOSEO-NDMITSJXSA-J tetrasodium;(2r,3r,4s)-2-[(2r,3s,4r,5r,6s)-5-acetamido-6-[(1r,2r,3r,4r)-4-[(2r,3s,4r,5r,6r)-5-acetamido-6-[(4r,5r,6r)-2-carboxylato-4,5-dihydroxy-6-[[(1r,3r,4r,5r)-3-hydroxy-4-(sulfonatoamino)-6,8-dioxabicyclo[3.2.1]octan-2-yl]oxy]oxan-3-yl]oxy-2-(hydroxy Chemical compound [Na+].[Na+].[Na+].[Na+].O([C@@H]1[C@@H](COS(O)(=O)=O)O[C@@H]([C@@H]([C@H]1O)NC(C)=O)O[C@@H]1C(C[C@H]([C@@H]([C@H]1O)O)O[C@@H]1[C@@H](CO)O[C@H](OC2C(O[C@@H](OC3[C@@H]([C@@H](NS([O-])(=O)=O)[C@@H]4OC[C@H]3O4)O)[C@H](O)[C@H]2O)C([O-])=O)[C@H](NC(C)=O)[C@H]1C)C([O-])=O)[C@@H]1OC(C([O-])=O)=C[C@H](O)[C@H]1O CIJQTPFWFXOSEO-NDMITSJXSA-J 0.000 claims description 3
- BFSVOASYOCHEOV-UHFFFAOYSA-N 2-diethylaminoethanol Chemical compound CCN(CC)CCO BFSVOASYOCHEOV-UHFFFAOYSA-N 0.000 claims 4
- 210000004369 blood Anatomy 0.000 description 40
- 239000008280 blood Substances 0.000 description 40
- 239000000203 mixture Substances 0.000 description 38
- 235000009697 arginine Nutrition 0.000 description 34
- 239000000047 product Substances 0.000 description 26
- 235000018102 proteins Nutrition 0.000 description 24
- 102000015081 Blood Coagulation Factors Human genes 0.000 description 18
- 108010039209 Blood Coagulation Factors Proteins 0.000 description 18
- 239000003114 blood coagulation factor Substances 0.000 description 17
- 235000014304 histidine Nutrition 0.000 description 17
- HNDVDQJCIGZPNO-UHFFFAOYSA-N histidine Natural products OC(=O)C(N)CC1=CN=CN1 HNDVDQJCIGZPNO-UHFFFAOYSA-N 0.000 description 17
- 238000000746 purification Methods 0.000 description 17
- HNDVDQJCIGZPNO-YFKPBYRVSA-N L-histidine Chemical compound OC(=O)[C@@H](N)CC1=CN=CN1 HNDVDQJCIGZPNO-YFKPBYRVSA-N 0.000 description 16
- 235000001014 amino acid Nutrition 0.000 description 16
- 150000001413 amino acids Chemical class 0.000 description 16
- 239000012141 concentrate Substances 0.000 description 16
- 210000004379 membrane Anatomy 0.000 description 14
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Natural products CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 12
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 12
- KDXKERNSBIXSRK-YFKPBYRVSA-N L-lysine Chemical compound NCCCC[C@H](N)C(O)=O KDXKERNSBIXSRK-YFKPBYRVSA-N 0.000 description 11
- KDXKERNSBIXSRK-UHFFFAOYSA-N Lysine Natural products NCCCCC(N)C(O)=O KDXKERNSBIXSRK-UHFFFAOYSA-N 0.000 description 11
- 239000004472 Lysine Substances 0.000 description 11
- 235000018977 lysine Nutrition 0.000 description 11
- 230000015271 coagulation Effects 0.000 description 10
- 238000005345 coagulation Methods 0.000 description 10
- 239000000306 component Substances 0.000 description 10
- 239000003599 detergent Substances 0.000 description 9
- 239000007788 liquid Substances 0.000 description 9
- MTCFGRXMJLQNBG-REOHCLBHSA-N (2S)-2-Amino-3-hydroxypropansäure Chemical compound OC[C@H](N)C(O)=O MTCFGRXMJLQNBG-REOHCLBHSA-N 0.000 description 8
- WHUUTDBJXJRKMK-UHFFFAOYSA-N Glutamic acid Natural products OC(=O)C(N)CCC(O)=O WHUUTDBJXJRKMK-UHFFFAOYSA-N 0.000 description 8
- CKLJMWTZIZZHCS-REOHCLBHSA-N L-aspartic acid Chemical compound OC(=O)[C@@H](N)CC(O)=O CKLJMWTZIZZHCS-REOHCLBHSA-N 0.000 description 8
- WHUUTDBJXJRKMK-VKHMYHEASA-N L-glutamic acid Chemical compound OC(=O)[C@@H](N)CCC(O)=O WHUUTDBJXJRKMK-VKHMYHEASA-N 0.000 description 8
- MTCFGRXMJLQNBG-UHFFFAOYSA-N Serine Natural products OCC(N)C(O)=O MTCFGRXMJLQNBG-UHFFFAOYSA-N 0.000 description 8
- 235000003704 aspartic acid Nutrition 0.000 description 8
- 238000003556 assay Methods 0.000 description 8
- OQFSQFPPLPISGP-UHFFFAOYSA-N beta-carboxyaspartic acid Natural products OC(=O)C(N)C(C(O)=O)C(O)=O OQFSQFPPLPISGP-UHFFFAOYSA-N 0.000 description 8
- 230000007423 decrease Effects 0.000 description 8
- 239000000284 extract Substances 0.000 description 8
- 235000013922 glutamic acid Nutrition 0.000 description 8
- 239000004220 glutamic acid Substances 0.000 description 8
- 235000004400 serine Nutrition 0.000 description 8
- 159000000000 sodium salts Chemical class 0.000 description 8
- 238000010790 dilution Methods 0.000 description 7
- 239000012895 dilution Substances 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 238000003860 storage Methods 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- 102100026735 Coagulation factor VIII Human genes 0.000 description 6
- 108010049003 Fibrinogen Proteins 0.000 description 6
- 102000008946 Fibrinogen Human genes 0.000 description 6
- 101000911390 Homo sapiens Coagulation factor VIII Proteins 0.000 description 6
- 230000004913 activation Effects 0.000 description 6
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 6
- 229940012952 fibrinogen Drugs 0.000 description 6
- 239000008194 pharmaceutical composition Substances 0.000 description 6
- 239000000546 pharmaceutical excipient Substances 0.000 description 6
- 239000004033 plastic Substances 0.000 description 6
- 229920003023 plastic Polymers 0.000 description 6
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 6
- 230000002829 reductive effect Effects 0.000 description 6
- 238000011282 treatment Methods 0.000 description 6
- 108010073385 Fibrin Proteins 0.000 description 5
- 102000009123 Fibrin Human genes 0.000 description 5
- BWGVNKXGVNDBDI-UHFFFAOYSA-N Fibrin monomer Chemical compound CNC(=O)CNC(=O)CN BWGVNKXGVNDBDI-UHFFFAOYSA-N 0.000 description 5
- MZVQCMJNVPIDEA-UHFFFAOYSA-N [CH2]CN(CC)CC Chemical group [CH2]CN(CC)CC MZVQCMJNVPIDEA-UHFFFAOYSA-N 0.000 description 5
- 108090001015 cancer procoagulant Proteins 0.000 description 5
- 125000002057 carboxymethyl group Chemical group [H]OC(=O)C([H])([H])[*] 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 230000002255 enzymatic effect Effects 0.000 description 5
- 238000002474 experimental method Methods 0.000 description 5
- 108010074361 factor V clotting antigen Proteins 0.000 description 5
- 229950003499 fibrin Drugs 0.000 description 5
- 239000004023 fresh frozen plasma Substances 0.000 description 5
- 241000700159 Rattus Species 0.000 description 4
- 108010000499 Thromboplastin Proteins 0.000 description 4
- 102000002262 Thromboplastin Human genes 0.000 description 4
- 230000004071 biological effect Effects 0.000 description 4
- 210000001772 blood platelet Anatomy 0.000 description 4
- 159000000007 calcium salts Chemical class 0.000 description 4
- 238000004364 calculation method Methods 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 125000000524 functional group Chemical group 0.000 description 4
- 239000000499 gel Substances 0.000 description 4
- 230000001717 pathogenic effect Effects 0.000 description 4
- 230000037361 pathway Effects 0.000 description 4
- 230000036470 plasma concentration Effects 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 206010053567 Coagulopathies Diseases 0.000 description 3
- 108010062466 Enzyme Precursors Proteins 0.000 description 3
- 102000010911 Enzyme Precursors Human genes 0.000 description 3
- 108060003951 Immunoglobulin Proteins 0.000 description 3
- 102100027378 Prothrombin Human genes 0.000 description 3
- 241000282887 Suidae Species 0.000 description 3
- 108090000190 Thrombin Proteins 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 239000012503 blood component Substances 0.000 description 3
- 230000001413 cellular effect Effects 0.000 description 3
- 230000035602 clotting Effects 0.000 description 3
- 239000003937 drug carrier Substances 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 102000018358 immunoglobulin Human genes 0.000 description 3
- 229940072221 immunoglobulins Drugs 0.000 description 3
- 230000000670 limiting effect Effects 0.000 description 3
- 230000002572 peristaltic effect Effects 0.000 description 3
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 3
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 230000002265 prevention Effects 0.000 description 3
- 238000011321 prophylaxis Methods 0.000 description 3
- 229940039716 prothrombin Drugs 0.000 description 3
- -1 sulpho Chemical class 0.000 description 3
- 238000010257 thawing Methods 0.000 description 3
- 229960004072 thrombin Drugs 0.000 description 3
- 241001465754 Metazoa Species 0.000 description 2
- 208000031737 Tissue Adhesions Diseases 0.000 description 2
- 230000003187 abdominal effect Effects 0.000 description 2
- 238000012084 abdominal surgery Methods 0.000 description 2
- 239000000427 antigen Substances 0.000 description 2
- 102000036639 antigens Human genes 0.000 description 2
- 108091007433 antigens Proteins 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 102000023732 binding proteins Human genes 0.000 description 2
- 108091008324 binding proteins Proteins 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 150000001768 cations Chemical class 0.000 description 2
- 238000005119 centrifugation Methods 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 230000000875 corresponding effect Effects 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- 239000013024 dilution buffer Substances 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 238000011194 good manufacturing practice Methods 0.000 description 2
- 230000023597 hemostasis Effects 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 238000002350 laparotomy Methods 0.000 description 2
- HQKMJHAJHXVSDF-UHFFFAOYSA-L magnesium stearate Chemical compound [Mg+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O HQKMJHAJHXVSDF-UHFFFAOYSA-L 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000002736 nonionic surfactant Substances 0.000 description 2
- 229920000136 polysorbate Polymers 0.000 description 2
- 229940024790 prothrombin complex concentrate Drugs 0.000 description 2
- 108010012557 prothrombin complex concentrates Proteins 0.000 description 2
- 108010013773 recombinant FVIIa Proteins 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000000565 sealant Substances 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 230000009870 specific binding Effects 0.000 description 2
- 230000006641 stabilisation Effects 0.000 description 2
- 238000011105 stabilization Methods 0.000 description 2
- 238000001356 surgical procedure Methods 0.000 description 2
- 238000001262 western blot Methods 0.000 description 2
- HRANPRDGABOKNQ-ORGXEYTDSA-N (1r,3r,3as,3br,7ar,8as,8bs,8cs,10as)-1-acetyl-5-chloro-3-hydroxy-8b,10a-dimethyl-7-oxo-1,2,3,3a,3b,7,7a,8,8a,8b,8c,9,10,10a-tetradecahydrocyclopenta[a]cyclopropa[g]phenanthren-1-yl acetate Chemical compound C1=C(Cl)C2=CC(=O)[C@@H]3C[C@@H]3[C@]2(C)[C@@H]2[C@@H]1[C@@H]1[C@H](O)C[C@@](C(C)=O)(OC(=O)C)[C@@]1(C)CC2 HRANPRDGABOKNQ-ORGXEYTDSA-N 0.000 description 1
- PGOHTUIFYSHAQG-LJSDBVFPSA-N (2S)-6-amino-2-[[(2S)-5-amino-2-[[(2S)-2-[[(2S)-2-[[(2S)-2-[[(2S)-4-amino-2-[[(2S)-2-[[(2S)-2-[[(2S)-2-[[(2S)-2-[[(2S)-5-amino-2-[[(2S)-5-amino-2-[[(2S)-2-[[(2S)-2-[[(2S)-2-[[(2S,3R)-2-[[(2S)-5-amino-2-[[(2S)-2-[[(2S)-2-[[(2S,3R)-2-[[(2S)-2-[[(2S)-2-[[(2S)-2-[[(2S)-2-[[(2S)-5-amino-2-[[(2S)-1-[(2S,3R)-2-[[(2S)-2-[[(2S)-2-[[(2R)-2-[[(2S)-2-[[(2S)-2-[[2-[[(2S)-2-[[(2S)-2-[[(2S)-2-[[(2S)-1-[(2S)-2-[[(2S)-2-[[(2S)-2-[[(2S)-2-amino-4-methylsulfanylbutanoyl]amino]-3-(1H-indol-3-yl)propanoyl]amino]-5-carbamimidamidopentanoyl]amino]propanoyl]pyrrolidine-2-carbonyl]amino]-3-methylbutanoyl]amino]-4-methylpentanoyl]amino]-4-methylpentanoyl]amino]acetyl]amino]-3-hydroxypropanoyl]amino]-4-methylpentanoyl]amino]-3-sulfanylpropanoyl]amino]-4-methylsulfanylbutanoyl]amino]-5-carbamimidamidopentanoyl]amino]-3-hydroxybutanoyl]pyrrolidine-2-carbonyl]amino]-5-oxopentanoyl]amino]-3-hydroxypropanoyl]amino]-3-hydroxypropanoyl]amino]-3-(1H-imidazol-5-yl)propanoyl]amino]-4-methylpentanoyl]amino]-3-hydroxybutanoyl]amino]-3-(1H-indol-3-yl)propanoyl]amino]-5-carbamimidamidopentanoyl]amino]-5-oxopentanoyl]amino]-3-hydroxybutanoyl]amino]-3-hydroxypropanoyl]amino]-3-carboxypropanoyl]amino]-3-hydroxypropanoyl]amino]-5-oxopentanoyl]amino]-5-oxopentanoyl]amino]-3-phenylpropanoyl]amino]-5-carbamimidamidopentanoyl]amino]-3-methylbutanoyl]amino]-4-methylpentanoyl]amino]-4-oxobutanoyl]amino]-5-carbamimidamidopentanoyl]amino]-3-(1H-indol-3-yl)propanoyl]amino]-4-carboxybutanoyl]amino]-5-oxopentanoyl]amino]hexanoic acid Chemical compound CSCC[C@H](N)C(=O)N[C@@H](Cc1c[nH]c2ccccc12)C(=O)N[C@@H](CCCNC(N)=N)C(=O)N[C@@H](C)C(=O)N1CCC[C@H]1C(=O)N[C@@H](C(C)C)C(=O)N[C@@H](CC(C)C)C(=O)N[C@@H](CC(C)C)C(=O)NCC(=O)N[C@@H](CO)C(=O)N[C@@H](CC(C)C)C(=O)N[C@@H](CS)C(=O)N[C@@H](CCSC)C(=O)N[C@@H](CCCNC(N)=N)C(=O)N[C@@H]([C@@H](C)O)C(=O)N1CCC[C@H]1C(=O)N[C@@H](CCC(N)=O)C(=O)N[C@@H](CO)C(=O)N[C@@H](CO)C(=O)N[C@@H](Cc1cnc[nH]1)C(=O)N[C@@H](CC(C)C)C(=O)N[C@@H]([C@@H](C)O)C(=O)N[C@@H](Cc1c[nH]c2ccccc12)C(=O)N[C@@H](CCCNC(N)=N)C(=O)N[C@@H](CCC(N)=O)C(=O)N[C@@H]([C@@H](C)O)C(=O)N[C@@H](CO)C(=O)N[C@@H](CC(O)=O)C(=O)N[C@@H](CO)C(=O)N[C@@H](CCC(N)=O)C(=O)N[C@@H](CCC(N)=O)C(=O)N[C@@H](Cc1ccccc1)C(=O)N[C@@H](CCCNC(N)=N)C(=O)N[C@@H](C(C)C)C(=O)N[C@@H](CC(C)C)C(=O)N[C@@H](CC(N)=O)C(=O)N[C@@H](CCCNC(N)=N)C(=O)N[C@@H](Cc1c[nH]c2ccccc12)C(=O)N[C@@H](CCC(O)=O)C(=O)N[C@@H](CCC(N)=O)C(=O)N[C@@H](CCCCN)C(O)=O PGOHTUIFYSHAQG-LJSDBVFPSA-N 0.000 description 1
- 125000000022 2-aminoethyl group Chemical group [H]C([*])([H])C([H])([H])N([H])[H] 0.000 description 1
- 102000009027 Albumins Human genes 0.000 description 1
- 108010088751 Albumins Proteins 0.000 description 1
- 102000002260 Alkaline Phosphatase Human genes 0.000 description 1
- 108020004774 Alkaline Phosphatase Proteins 0.000 description 1
- GUBGYTABKSRVRQ-XLOQQCSPSA-N Alpha-Lactose Chemical compound O[C@@H]1[C@@H](O)[C@@H](O)[C@@H](CO)O[C@H]1O[C@@H]1[C@@H](CO)O[C@H](O)[C@H](O)[C@H]1O GUBGYTABKSRVRQ-XLOQQCSPSA-N 0.000 description 1
- WSVLPVUVIUVCRA-KPKNDVKVSA-N Alpha-lactose monohydrate Chemical compound O.O[C@@H]1[C@@H](O)[C@@H](O)[C@@H](CO)O[C@H]1O[C@@H]1[C@@H](CO)O[C@H](O)[C@H](O)[C@H]1O WSVLPVUVIUVCRA-KPKNDVKVSA-N 0.000 description 1
- 102000004411 Antithrombin III Human genes 0.000 description 1
- 108090000935 Antithrombin III Proteins 0.000 description 1
- 108010039627 Aprotinin Proteins 0.000 description 1
- 241000416162 Astragalus gummifer Species 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 241000283707 Capra Species 0.000 description 1
- 229920002261 Corn starch Polymers 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108010080379 Fibrin Tissue Adhesive Proteins 0.000 description 1
- 108010010803 Gelatin Proteins 0.000 description 1
- 208000031220 Hemophilia Diseases 0.000 description 1
- 208000009292 Hemophilia A Diseases 0.000 description 1
- 208000032843 Hemorrhage Diseases 0.000 description 1
- 108090000144 Human Proteins Proteins 0.000 description 1
- 102000003839 Human Proteins Human genes 0.000 description 1
- 102000006496 Immunoglobulin Heavy Chains Human genes 0.000 description 1
- 108010019476 Immunoglobulin Heavy Chains Proteins 0.000 description 1
- GUBGYTABKSRVRQ-QKKXKWKRSA-N Lactose Natural products OC[C@H]1O[C@@H](O[C@H]2[C@H](O)[C@@H](O)C(O)O[C@@H]2CO)[C@H](O)[C@@H](O)[C@H]1O GUBGYTABKSRVRQ-QKKXKWKRSA-N 0.000 description 1
- 235000019759 Maize starch Nutrition 0.000 description 1
- 229920000168 Microcrystalline cellulose Polymers 0.000 description 1
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 description 1
- 229920001213 Polysorbate 20 Polymers 0.000 description 1
- 108010008281 Recombinant Fusion Proteins Proteins 0.000 description 1
- 102000007056 Recombinant Fusion Proteins Human genes 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 1
- 239000004141 Sodium laurylsulphate Substances 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 238000000692 Student's t-test Methods 0.000 description 1
- 229920001615 Tragacanth Polymers 0.000 description 1
- 239000013504 Triton X-100 Substances 0.000 description 1
- 229920004890 Triton X-100 Polymers 0.000 description 1
- 210000000683 abdominal cavity Anatomy 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 239000011149 active material Substances 0.000 description 1
- 239000008186 active pharmaceutical agent Substances 0.000 description 1
- 239000013543 active substance Substances 0.000 description 1
- 239000002671 adjuvant Substances 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 239000000783 alginic acid Substances 0.000 description 1
- 235000010443 alginic acid Nutrition 0.000 description 1
- 229920000615 alginic acid Polymers 0.000 description 1
- 229960001126 alginic acid Drugs 0.000 description 1
- 150000004781 alginic acids Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 229960005348 antithrombin iii Drugs 0.000 description 1
- 229960004405 aprotinin Drugs 0.000 description 1
- PXXJHWLDUBFPOL-UHFFFAOYSA-N benzamidine Chemical compound NC(=N)C1=CC=CC=C1 PXXJHWLDUBFPOL-UHFFFAOYSA-N 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 244000078885 bloodborne pathogen Species 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 238000011088 calibration curve Methods 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 210000004534 cecum Anatomy 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 229940075614 colloidal silicon dioxide Drugs 0.000 description 1
- 238000010960 commercial process Methods 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- 229940042399 direct acting antivirals protease inhibitors Drugs 0.000 description 1
- 238000011038 discontinuous diafiltration by volume reduction Methods 0.000 description 1
- 229940088679 drug related substance Drugs 0.000 description 1
- 229940088598 enzyme Drugs 0.000 description 1
- 210000003743 erythrocyte Anatomy 0.000 description 1
- 201000007386 factor VII deficiency Diseases 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000004108 freeze drying Methods 0.000 description 1
- 239000008273 gelatin Substances 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 229940014259 gelatin Drugs 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 235000011852 gelatine desserts Nutrition 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 208000006454 hepatitis Diseases 0.000 description 1
- 231100000283 hepatitis Toxicity 0.000 description 1
- 125000001183 hydrocarbyl group Chemical group 0.000 description 1
- 229920013746 hydrophilic polyethylene oxide Polymers 0.000 description 1
- 238000000338 in vitro Methods 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- ZPNFWUPYTFPOJU-LPYSRVMUSA-N iniprol Chemical compound C([C@H]1C(=O)NCC(=O)NCC(=O)N[C@H]2CSSC[C@H]3C(=O)N[C@@H](CCCCN)C(=O)N[C@@H](C)C(=O)N[C@@H](CCCNC(N)=N)C(=O)N[C@H](C(N[C@H](C(=O)N[C@@H](CCCNC(N)=N)C(=O)N[C@@H](CC=4C=CC(O)=CC=4)C(=O)N[C@@H](CC=4C=CC=CC=4)C(=O)N[C@@H](CC=4C=CC(O)=CC=4)C(=O)N[C@@H](CC(N)=O)C(=O)N[C@@H](C)C(=O)N[C@@H](CCCCN)C(=O)N[C@@H](C)C(=O)NCC(=O)N[C@@H](CC(C)C)C(=O)N[C@@H](CSSC[C@H](NC(=O)[C@H](CC(O)=O)NC(=O)[C@H](CCC(O)=O)NC(=O)[C@H](C)NC(=O)[C@H](CO)NC(=O)[C@H](CCCCN)NC(=O)[C@H](CC=4C=CC=CC=4)NC(=O)[C@H](CC(N)=O)NC(=O)[C@H](CC(N)=O)NC(=O)[C@H](CCCNC(N)=N)NC(=O)[C@H](CCCCN)NC(=O)[C@H](C)NC(=O)[C@H](CCCNC(N)=N)NC2=O)C(=O)N[C@@H](CCSC)C(=O)N[C@@H](CCCNC(N)=N)C(=O)N[C@@H]([C@@H](C)O)C(=O)N[C@@H](CSSC[C@H](NC(=O)[C@H](CC=2C=CC=CC=2)NC(=O)[C@H](CC(O)=O)NC(=O)[C@H]2N(CCC2)C(=O)[C@@H](N)CCCNC(N)=N)C(=O)N[C@@H](CC(C)C)C(=O)N[C@@H](CCC(O)=O)C(=O)N2[C@@H](CCC2)C(=O)N2[C@@H](CCC2)C(=O)N[C@@H](CC=2C=CC(O)=CC=2)C(=O)N[C@@H]([C@@H](C)O)C(=O)NCC(=O)N2[C@@H](CCC2)C(=O)N3)C(=O)NCC(=O)NCC(=O)N[C@@H](C)C(O)=O)C(=O)N[C@@H](CCC(N)=O)C(=O)N[C@H](C(=O)N[C@@H](CC=2C=CC=CC=2)C(=O)N[C@H](C(=O)N1)C(C)C)[C@@H](C)O)[C@@H](C)CC)=O)[C@@H](C)CC)C1=CC=C(O)C=C1 ZPNFWUPYTFPOJU-LPYSRVMUSA-N 0.000 description 1
- 238000010829 isocratic elution Methods 0.000 description 1
- 239000008101 lactose Substances 0.000 description 1
- 229960001375 lactose Drugs 0.000 description 1
- 229960001021 lactose monohydrate Drugs 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 235000019359 magnesium stearate Nutrition 0.000 description 1
- 239000003550 marker Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 125000000325 methylidene group Chemical group [H]C([H])=* 0.000 description 1
- 235000019813 microcrystalline cellulose Nutrition 0.000 description 1
- 229940016286 microcrystalline cellulose Drugs 0.000 description 1
- 239000008108 microcrystalline cellulose Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 229940112216 novoseven Drugs 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000006174 pH buffer Substances 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- 239000000137 peptide hydrolase inhibitor Substances 0.000 description 1
- 210000003200 peritoneal cavity Anatomy 0.000 description 1
- 239000000825 pharmaceutical preparation Substances 0.000 description 1
- 150000003904 phospholipids Chemical class 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000013310 pig model Methods 0.000 description 1
- 210000004623 platelet-rich plasma Anatomy 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000000256 polyoxyethylene sorbitan monolaurate Substances 0.000 description 1
- 235000010486 polyoxyethylene sorbitan monolaurate Nutrition 0.000 description 1
- 229940068977 polysorbate 20 Drugs 0.000 description 1
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 1
- 229940069328 povidone Drugs 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000002331 protein detection Methods 0.000 description 1
- 108010014806 prothrombinase complex Proteins 0.000 description 1
- 238000004445 quantitative analysis Methods 0.000 description 1
- 125000001453 quaternary ammonium group Chemical group 0.000 description 1
- 238000011552 rat model Methods 0.000 description 1
- 229940068953 recombinant fviia Drugs 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 210000002966 serum Anatomy 0.000 description 1
- 239000001509 sodium citrate Substances 0.000 description 1
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 description 1
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 229940032147 starch Drugs 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 description 1
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 1
- 239000003981 vehicle Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D15/00—Separating processes involving the treatment of liquids with solid sorbents; Apparatus therefor
- B01D15/08—Selective adsorption, e.g. chromatography
- B01D15/10—Selective adsorption, e.g. chromatography characterised by constructional or operational features
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M1/00—Suction or pumping devices for medical purposes; Devices for carrying-off, for treatment of, or for carrying-over, body-liquids; Drainage systems
- A61M1/02—Blood transfusion apparatus
- A61M1/0209—Multiple bag systems for separating or storing blood components
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M1/00—Suction or pumping devices for medical purposes; Devices for carrying-off, for treatment of, or for carrying-over, body-liquids; Drainage systems
- A61M1/02—Blood transfusion apparatus
- A61M1/0209—Multiple bag systems for separating or storing blood components
- A61M1/0218—Multiple bag systems for separating or storing blood components with filters
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M1/00—Suction or pumping devices for medical purposes; Devices for carrying-off, for treatment of, or for carrying-over, body-liquids; Drainage systems
- A61M1/02—Blood transfusion apparatus
- A61M1/0281—Apparatus for treatment of blood or blood constituents prior to transfusion, e.g. washing, filtering or thawing
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M2202/00—Special media to be introduced, removed or treated
- A61M2202/04—Liquids
- A61M2202/0413—Blood
- A61M2202/0415—Plasma
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D15/00—Separating processes involving the treatment of liquids with solid sorbents; Apparatus therefor
- B01D15/08—Selective adsorption, e.g. chromatography
- B01D15/26—Selective adsorption, e.g. chromatography characterised by the separation mechanism
- B01D15/34—Size selective separation, e.g. size exclusion chromatography, gel filtration, permeation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D15/00—Separating processes involving the treatment of liquids with solid sorbents; Apparatus therefor
- B01D15/08—Selective adsorption, e.g. chromatography
- B01D15/26—Selective adsorption, e.g. chromatography characterised by the separation mechanism
- B01D15/36—Selective adsorption, e.g. chromatography characterised by the separation mechanism involving ionic interaction
- B01D15/361—Ion-exchange
- B01D15/362—Cation-exchange
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D15/00—Separating processes involving the treatment of liquids with solid sorbents; Apparatus therefor
- B01D15/08—Selective adsorption, e.g. chromatography
- B01D15/26—Selective adsorption, e.g. chromatography characterised by the separation mechanism
- B01D15/36—Selective adsorption, e.g. chromatography characterised by the separation mechanism involving ionic interaction
- B01D15/361—Ion-exchange
- B01D15/363—Anion-exchange
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D15/00—Separating processes involving the treatment of liquids with solid sorbents; Apparatus therefor
- B01D15/08—Selective adsorption, e.g. chromatography
- B01D15/26—Selective adsorption, e.g. chromatography characterised by the separation mechanism
- B01D15/38—Selective adsorption, e.g. chromatography characterised by the separation mechanism involving specific interaction not covered by one or more of groups B01D15/265 - B01D15/36
- B01D15/3804—Affinity chromatography
- B01D15/3809—Affinity chromatography of the antigen-antibody type, e.g. protein A, G, L chromatography
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07K—PEPTIDES
- C07K14/00—Peptides having more than 20 amino acids; Gastrins; Somatostatins; Melanotropins; Derivatives thereof
- C07K14/435—Peptides having more than 20 amino acids; Gastrins; Somatostatins; Melanotropins; Derivatives thereof from animals; from humans
- C07K14/745—Blood coagulation or fibrinolysis factors
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07K—PEPTIDES
- C07K14/00—Peptides having more than 20 amino acids; Gastrins; Somatostatins; Melanotropins; Derivatives thereof
- C07K14/795—Porphyrin- or corrin-ring-containing peptides
- C07K14/805—Haemoglobins; Myoglobins
Definitions
- the present invention relates in general to production of therapeutic proteins from blood plasma at point of care.
- Plasma products such as fibrin sealants and plasma derived compositions, are widely used in numerous medical procedures. For example:
- the Vivostat system for preparing autologous fibrin sealant - this system must be placed in the operating theater in order to withdraw autologous blood from a patient and can therefore be an open system as there is no actual“manufacturing” performed but only a“procedure” under the surgeon’s supervision.
- This system in no way allows or is compatible with producing the material at a manufacturing facility capable of producing sterile blood components (blood establishment, hospital blood bank etc.).
- Purified stabilized therapeutic compositions include a variety of recombinant or plasma derived compositions that, however, all require to be quarantined for at least six months (blood components) or produced at a different manufacturing facility than point of care (stable plasma derived products [PDMPs] or recombinant proteins) and therefore require stabilization, lyophilization, freezing, and/or the addition of excipients most typically polymers or monomers of sugar moieties (e.g. mannitol, sucrose), but also human proteins (e.g. albumin), protease inhibitors (e.g. benzamidine, aprotinin).
- sugar moieties e.g. mannitol, sucrose
- human proteins e.g. albumin
- protease inhibitors e.g. benzamidine, aprotinin
- Platelet Rich Plasma production systems these systems only manipulate the cellular component utilizing physical filters and/or centrifugation and/or gels that are based on physical properties of density of the separated platelets. There is no electrostatic separation in these cases, specifically not at a molecular level of proteins. Also, these are not“closed” systems as the blood collection is always autologous and utilized at point of care on the same patient. Thus the resulting material is not a drug substance, but the whole system is used as part of a“procedure” and not as a manufacturing system.
- Blood component separation systems these systems are routinely used in the collection and crude separation of blood into its cellular components (e.g. red blood cells and platelets) and non-cellular components (plasma) for therapeutic use and are indeed closed systems. However, these rely on purely physical separation methods - exclusively filtration or centrifugation, and do not allow for the integration of a biochemical separation module.
- Therapeutic plasma exchange systems these systems integrate a biochemical separation module (e.g. for LDL removal, CRP removal, therapeutic plasma exchange), but are used only in a therapeutic setting in continuous connection to the patient in order to filter components out of the blood, and cannot be used to produce or purify proteins therefrom.
- a biochemical separation module e.g. for LDL removal, CRP removal, therapeutic plasma exchange
- the present invention provides a sterile closed-system for producing a purified, enriched, therapeutic blood product, the system comprising: a sterile chromatography system comprising: (i) at least one separation module having fluid entrance and exit; (ii) at least one sterile container comprising or designed to contain or for holding sterile wash solution fluidly connected to said fluid entrance of said separation module; (iii) at least one sterile container comprising or designed to contain or for holding sterile elution solution fluidly connected to said fluid entrance of said separation module; (iv) at least one sterile collecting container, optionally comprising sterile dilution buffer, fluidly connected to said fluid exit of said separation module; (v) a waste container and/or a waste exit fluidly connected to said fluid exit of said separation module; (vi) a sterile connector suitable for sterilely connecting to a sterile container comprising plasma; (vii) at least one stopcock; and (viii) at least one one-way valve placed between at least
- the present invention provides a method for producing a purified, enriched, therapeutic blood product, the method comprising: (a) sterilely connecting a first container comprising at least one unit of sterile blood plasma to the sterile chromatography system of any one of the embodiments of the above mentioned first aspect using a sterile connection device; (b) separating and enriching one or more therapeutic blood factors according to a predetermined program comprising loading the at least one unit of sterile blood plasma on one of the least one separation module by means of one of the at least one pump in combination with at least one one-way valve, thereby binding one or more therapeutic blood factors on the first separation module, washing the first separation module by transferring a first washing buffer from one of the least one sterile container comprising washing buffer onto the separation module by means of one of the at least one pump in combination with at least one one-way valve, and eluting a fraction from the separation module by transferring from one of the least one sterile container comprising elution buffer onto the separation module a first
- the present invention further provides a sterile modular kit comprised of at least the following modules: (a) Infusion lines or infusion extension lines as the input to the kit, and compatible with sterile connection devices for the connecting of blood plasma bags; (b) Infusion lines or infusion extension lines as the output of the kit, compatible with sterile connection devices for the connecting of collection bags, optionally pre-connected to a bag, syringe, or other compatible collection device that may already be filled with buffers e.g. for the dilution of the product or addition of excipient; (c) buffer vessels capable of being manipulated by the corresponding electromechanical device (either bags or syringes); (d) tubing, either flexible or not flexible (e.g.
- At least one separation modules is independently selected from a column, filter, membrane or manifold comprising a resin selected from an anion exchange resin; a cation exchange resin; a resin bound to an affinity ligand, such as an antibody, protein A, and protein G; and a gel filtration/size exclusion resin; (g) at least one buffer vessel containing within or designed to contain a washing solution comprising up to 200m M anions, such as chloride, citrate, phosphate, carbonate, sulfate, and sulfonate, preferably chloride, e.g.
- a biocompatible buffer such as aliphatic acids (e.g. acetic, propionic, butyric), negatively charged amino acids (e.g. serine, lysine, histidine, glutamic acid, aspartic acid) or positively charged amino acids (e.g. lysine, arginine and histidine);
- aliphatic acids e.g. acetic, propionic, butyric
- negatively charged amino acids e.g. serine, lysine, histidine, glutamic acid, aspartic acid
- positively charged amino acids e.g. lysine, arginine and histidine
- at least one buffer vessel containing within or designed to contain an elution solution comprising between 200-2000 mM anions, such as chloride, citrate, phosphate, carbonate, sulfate, and sulfonate, e.g.
- a biocompatible buffer such as aliphatic acids (e.g. acetic, propionic, and butyric acid), negatively charged amino acids (e.g. serine, histidine, glutamic acid, aspartic acid), and positively charged amino acids, (e.g.
- an additional purification module - column, filter, or manifold, containing within a cation exchanger of the groups CM, S, SM or SP1 optionally, an additional purification module - column, filter, or manifold, containing within a resin bound to an affinity ligand such as an antibody, protein A, protein G, or specific binding protein;
- a buffer vessel containing a solution of solvent and/or detergent optionally, a collection vessel pre-connected to the outgoing infusion line or infusion line extension; (m) all of the kit components are (i) Pre-sterilized by irradiation or individually sterilized and assembled aseptically; (ii) Pre-assembled
- Figs. 1A-C show a sterile closed-system for producing a partially purified, partially enriched, therapeutic blood product.
- A Assembly of a minimal sterile chromatography system (1) to be manipulated by an external pump and servo motor to direct flow of liquids.
- Input plasma (16) is connected using a sterile connection device to a flexible input tube (17) that is provided sealed (e.g. with a cap) and leads into a one way valve (4) (or check valve or other engineering solution enabling directional flow).
- the flow direction is indicated by the direction of the arrow.
- a three-way connector (5) e.g.
- a T-connector or a Y connector connected to a buffer container (3) allows the application of variable buffer compositions such as wash or elution buffers.
- This entire unit (2) (one-way valve (4), three-way connector (5), and buffer vessel (3) can be repeated to allow multiple buffers for washing, eluting a certain protein(s) composition, and eluting additional protein(s) compositions.
- These units are then connected through tubing (6) (flexible or rigid) to the separation module (7) (e.g. a column filled with a separation resin as described herein).
- a stopcock (9) (or other valve capable of directing flow in one of several directions) is guided by means of a servo motor (or similar element capable of rotating the valve and setting the flow direction) to either the waste (11) or product (10) side.
- the product is directed to a distribution manifold (8) in order to dispense one or more therapeutic doses.
- the minimal repeating unit (11) of the distribution manifold (8) is comprised of a stopcock (13) (or other valve capable of directing flow in one of several directions) connected to a collection vessel (12).
- the valve is a 3-way stopcock (flow directions indicated by 3-way arrow). Flow of product can be directed e.g.
- a sterile chromatography system (1) comprising the elements depicted in (A) and (B) can be manipulated externally via an electromechanical device comprising a pump such as a peristaltic pump (19) that can integrate on the flexible tubing and thereby push plasma through the system and optionally also withdraw solution from the buffer vessel (e.g. by adding an additional pump and placing it on the tubing after the vessel).
- a pump such as a peristaltic pump (19) that can integrate on the flexible tubing and thereby push plasma through the system and optionally also withdraw solution from the buffer vessel (e.g. by adding an additional pump and placing it on the tubing after the vessel).
- the pump can be a syringe pump (18) that utilizes direct pressure on the buffer vessel in the form of a syringe to drive the solution through the kit, and aspirate plasma (16) by pulling on the syringe.
- the force is exerted on the plunger externally without compromising the internal solution sterility.
- the machine would include a controller element (20) (e.g. a Printed Circuit Board (PCB)), and some form of output (21) (e.g. LED lights and buttons).
- a motorized rotating element (22) e.g. a servo motor
- Figs. 2A-B show the removal of significant portion of antibodies in serum.
- A Western Blot for antibodies in all fractions (Goat anti human polyvalent immunoglobulins alkaline phosphatase conjugated was acquired from Sigma (A3313). The heavy chain (50 kDa) but not the light chain is well detected using this antibody.
- Fig. 3 shows a reduction of approximately 7-fold in anti-B titer per ml between input plasma and ESC concentrate.
- Fig. 4 depicts a run profile of a single step purification of FVIIa and FX.
- the trace marked with an asterisk is the optical density (OD) at a wavelength of 220nm.
- the trace marked with two asterisks shows the concomitant drop in conductivity indicative with the change of the buffer in this fraction from wash to activating solution.
- FVIIa activity (activated FVII) was measured in the 20 ml collected of the activation solution that include the peak indicated by an arrow.
- Fig. 5 shows a Factor IX calibration curve performed with calibrator plasma showing a linear relation between the log dilution of the plasma and the time to clot.
- Figs. 6A-B show adhesion area and score in rats that have undergone extensive abdominal surgery.
- A average adhesion area in the rats in the different groups.
- B adhesion scores also including the adhesion grading (a measure of its tenacity and vascularity).
- Fig. 7 shows Factor V recovery and stability in ESC/CCC. Frozen, shock freezing of the composition at temperatures below -60°C; Cold, 4°C; RT, room temperature after 24 hrs (black) or 48 hrs (white).
- Fig. 8 depicts a graph showing Factor V levels in cold storage in the absence (solid line) or presence of a dosage of heparin sufficient to inhibit 1% (dashed line) or 5% (dotted line) of the coagulation factors (0.01 and 0.05 units/ml, respectively).
- Fig. 9 shows Factor V levels in ESC after freezing at -30°C.
- Figs. 10A-B deptict data showing statistically significant reduction (>80%) after application of Coagulation Complex Concentrate (CCC) of the present invention in both area and score of adhesions in different compartments (A) and as sum of all regions measured (B).
- Black bars control (untreated animals);
- Grey bars animals treated with CCC obtained using the system and methods of the present invention comprising FII, FV, FVII, FVIII, FIX and FX.
- the present invention provides a sterile closed-system for producing a purified, enriched, therapeutic blood product, the system comprising: a sterile chromatography system comprising: (i) at least one separation module having fluid entrance and exit; (ii) at least one sterile container comprising or designed to contain or for holding sterile wash solution fluidly connected to said fluid entrance of said separation module; (iii) at least one sterile container comprising or designed to contain or for holding sterile elution solution fluidly connected to said fluid entrance of said separation module; (iv) at least one sterile collecting container, optionally comprising sterile dilution buffer, fluidly connected to said fluid exit of said separation module; (v) a waste container and/or a waste exit fluidly connected to said fluid exit of said separation module; (vi) a sterile connector suitable for sterilely connecting to a sterile container comprising plasma; (vii) at least one stopcock; and (viii) at least one one-way valve placed between at least
- the blood product comprises one or more therapeutic blood factors, such as coagulation factors.
- the sterile closed system further comprises at least one pump designed to independently transfer the plasma, sterile wash solution, and sterile elution solution from their containers onto the at least one separation module without directly contacting the plasma, sterile wash solution, or sterile elution solution.
- the at least one pump is at least one syringe pump or at least one peristaltic pump.
- the sterile closed system further comprises a control module designed to control the operation of said at least one pump.
- the sterile closed system further comprises a display unit.
- the sterile chromatography system 1 comprises at least one three-way connector, such as a T-connector or a Y-connector, for fluidly connecting the above containers; and at least one separation module, sterile connector and stopcock via tubing.
- a three-way connector such as a T-connector or a Y-connector
- one one-way valve and one container connected via a three-way connector comprises a container unit, which may be fluidly connected with identical container units, wherein each container contains or is designed to contain an identical or different solution, such as a wash solution or an elution solution.
- the sterile closed-system is designed to produce 1 to 12 therapeutic doses of the purified, enriched, therapeutic blood product.
- each one of the at least one separation modules is independently selected from a column, filter, membrane or manifold comprising an anion exchange resin; a column, filter, membrane or manifold comprising a cation exchange resin; a column, filter, membrane or manifold comprising a resin bound to an affinity ligand, such as an antibody, protein A, and protein G; and a column, filter, membrane or manifold comprising a gel filtration/size exclusion resin.
- each one of the at least one separation modules is independently selected from a column, filter, membrane or manifold comprising a resin selected from an anion exchange resin and a gel filtration/size exclusion resin.
- the anion exchange resin is selected from Diethylaminoethyl (DEAE), quaternary aminoethyl (QAE), and quaternary ammonium (Q);
- the cation exchange resin is selected from carboxymethyl (CM), sulpho (S), sulphomethyl (SM) or sulphopropyl (SP); and
- the filtration/size exclusion resin is selected from sephadex, agarose and sepharose; preferably, the anion exchange resin is Q.
- the sterile connector is suitable for sterilely connecting to the sterile container via sealed infusion tubing comprising RadioFrequency (RF)- reactive thermoplastic material (aka as dielectric welding or radiofrequency welding), optionally in accordance with IS 09001, Good Manufacturing Practice (GMP) for blood banks, or code of Federal Regulations (CFR) standards for blood hanks.
- RF RadioFrequency
- GMP Good Manufacturing Practice
- CFR Code of Federal Regulations
- the at least one sterile container is at least one sterile, syringe, plastic bag, glass vial or plastic vial. In certain embodiments, the at least one sterile container is at least one disposable sterile container.
- the at least one sterile container of (ii), (iii) or (iv) is at least one syringe; and the at least one pump is at least one syringe pump.
- the at least one sterile container e.g. at least one syringe
- the at least one container designed to contain or comprising wash solution is one syringe operationally connected to one of the at least one syringe pumps
- the at least one container designed to contain or comprising elution solution is one syringe operationally connected to one of the at least one syringe pumps.
- the at least one sterile collecting container is at least two sterile collecting containers fluidly connected to said fluid exit of said separation module via a manifold, wherein each sterile collecting container is connected to the manifold via a tube and a stopcock.
- the tube may be an infusion extension tube or an RF- compliant connector.
- the stopcock connects one of the at least one separation module and the waste container and controls flow to either one of them.
- the sterile closed system of the invention further comprises a power supply unit.
- the display unit of the sterile closed system of the invention may comprise Light Enhanced Displays (LEDs), lights, sound-emitting devices, microphone, screen, or any combination thereof, capable of receiving a starting command and projecting information on the process (ready, working, finished, error).
- LEDs Light Enhanced Displays
- lights sound-emitting devices
- microphone screen, or any combination thereof, capable of receiving a starting command and projecting information on the process (ready, working, finished, error).
- the sterile closed system further comprises at least one pump designed to transfer the plasma, sterile wash solution, and sterile elution solution from their containers onto the at least one separation module without directly contacting the plasma, sterile wash solution, or sterile elution solution; the sterile closed system further comprises a control module designed to control the operation of said at least one pump; the sterile closed system further comprises a display unit; each one of the at least one separation modules is independently selected from a column, filter, membrane or manifold comprising an anion exchange resin; a cation exchange resin; a resin bound to an affinity ligand, such as an antibody, protein A, and protein G; and a gel filtration/size exclusion resin; the sterile connector is suitable for sterilely connecting to the sterile container via sealed infusion tubing comprising RF-reactive thermoplastic material; the at least one sterile container of (ii), (iii) or (iv) is a syringe; and the at least
- the at least one sterile collecting container is at least two sterile collecting containers fluidly connected to said fluid exit of said separation module via a manifold, wherein each sterile collecting container is connected to the manifold via a tube and a stopcock.
- each one of the at least one separation modules is independently selected from a column, filter, membrane or manifold comprising an anion exchange resin and a gel filtration/size exclusion resin;
- the at least one container designed to contain or comprising wash solution is one syringe operationally connected to one of the at least one syringe pumps, and the at least one container designed to contain or comprising elution solution is one syringe operationally connected to one of the at least one syringe pumps;
- the anion exchange resin is selected from DEAE, QAE, and Q; and the filtration/size exclusion resin is selected from sephadex, agarose and sepharose; preferably, the anion exchange resin is Q.
- the sterile closed system comprises a sterile connector suitable for sterilely connecting to the sterile container via sealed infusion tubing comprising RF -reactive thermoplastic material; a first syringe operationally connected to one of the at least one syringe pumps; the first syringe is connected via a one-way valve to a second syringe comprising washing buffer and operationally connected to one of the at least one syringe pumps; the second syringe is connected via a one-way valve to a third syringe comprising elution buffer and operationally connected to one of the at least one syringe pumps; the third syringe is connected via a one-way valve to a first separation module comprising an anion exchange resin; a cation exchange resin; a resin bound to an affinity ligand, such as an antibody, protein A, and protein G; and a gel filtration/size exclusion resin and optionally to a fourth syring
- Figs. 1A-C schematically illustrating a sterile closed- system for producing a purified, enriched, therapeutic blood product.
- the system comprises a sterile chromatography system 1 schematically illustrated in Figs. 1A-B comprising at least one repeating container unit 2 comprising a container 3, e.g. a syringe, a one-way valve 4, and a three-way connector 5.
- the repeating container unit 2 may be connected to an identical repeating container unit via tubing 6 and each container 3 contains or is designed to contain an identical or different solution, such as a wash solution or an elution solution or is intended to serve as a collection container of the product.
- One repeating container unit is fluidly connected to a separation module 7, which is fluidly connected to a waste container or a collection unit 8 via a stopcock 9 having at least one exit for product collection 10 and at least one exit for waste 11.
- the collection unit 8 may comprise one or more repeating container units 11, each one comprising a collection container 12 and a stopcock 13 controlling the flow. Each stopcock may be turned independently to allow flow to one of the collection containers 14 or another collection container 15.
- More than one separation module 7 may be fluidly connected to the repeating container units.
- the sterile chromatography system 1 is fluidly connected to a sterile container comprising plasma 16 via a sterile connector 17 suitable for sterilely connecting to the sterile container 16.
- the sterile chromatography system 1 is fluidly connected to one or more collection containers. For example, as shown in Fig. IB, in case there are more than one collection container, they are connected via a distribution manifold 8 comprising a minimal repeating unit 11 comprising a stopcock 13 connected to a collection container 12.
- Fig. 1C shows examples of integration of the sterile chromatography system 1 with at least one pump, either a syringe pump 18 or a peristaltic pump 19; a control module 20; and a display unit 21 including displays for input (button/ LED/ keyboard/ touchpad etc’) to form the closed system.
- the control module comprises a computer controller / PCB / chip or similar device that controls the operations of the at least one pump and optionally server motor(s) 22 controlling the stopcocks.
- the sterile chromatography system 1 of any one of the above embodiments is a disposable, single -use, system, wherein the at least one sterile container of (ii) or (iii) comprises a wash solution or an elution solution.
- the present invention provides a method for producing a purified, enriched, therapeutic blood product, the method comprising: (a) sterilely connecting a first container comprising at least one unit of sterile blood plasma to the sterile chromatography system of any one of the embodiments of the above mentioned first aspect using a sterile connection device; (b) separating and enriching one or more therapeutic blood factors according to a predetermined program comprising loading the at least one unit of sterile blood plasma on one of the least one separation module by means of one of the at least one pump in combination with at least one one-way valve, thereby binding one or more therapeutic blood factors on the first separation module, washing the first separation module by transferring a first washing buffer from one of the least one sterile container comprising washing buffer onto the separation module by means of one of the at least one pump in combination with at least one one-way valve, and eluting a fraction from the separation module by transferring from one of the least one sterile container comprising elution buffer onto the separation module a first
- the purified therapeutic blood product is a partially purified therapeutic blood product.
- the enriched therapeutic blood product is a partially enriched therapeutic blood product.
- the at least one units of sterile plasma is (a) autologous plasma; (b) allogeneic plasma from a single donor (also called Fresh Frozen Plasma (FFP)) that is pre-tested for pathogens; or (c) pooled allogeneic plasma that is pretested for pathogens and treated for viral reduction.
- the blood plasma may be pretreated for pathogen reduction by e.g. amotosaleen-based methods, methylene blue- based methods; solvent-detergent methods, UVC irradiation, etc.
- a separation module may be used, which is a 7ml column with an anion exchange resin.
- Three syringes (1, 2, and 3) are included in this specific system containing 25, 50, and 50 ml of water, wash buffer, and elution buffer, respectively.
- the flow direction, flow rate, solution volume, time allowed for each step, column volumes, and residence time are outlined in Table 1.
- column volume refers to the volume of the separation column.
- ratio time refers to the time that is required for one column volume to pass through the system. This value is obtained by dividing the flow rate through the system by the column volume.
- the method produces 1 to 12 therapeutic doses of the purified, enriched, therapeutic blood product.
- the method produces 1 to 12 therapeutic doses of the purified, enriched, therapeutic blood product starting from one unit of input blood plasma.
- the chromatography system of the present invention may be sterilely connected a sterile container comprising plasma by any method providing a sterile connection.
- a sterile connection for sterile connection that have a closed septum system.
- the acceptor which in this case would belong to the chromatography system
- the donor which would belong to the sterile container comprising plasma.
- the cover there is a cover that, when the two parts are clicked together covers the connection to guarantee sterility.
- the donor part penetrates the septum by a mechanism such as a spring- loaded needle making the connection.
- Another option would be to use standard luer lock connectors on the plasma container and chromatography system side, that are connected in a sterile environment (e.g. a sterile hood).
- the sterile connection device is a sterile tubing welder and the step of sterilely connecting the first container to a sterile chromatography system without compromising sterility of the unit comprises welding a tube comprising RF- reactive thermoplastic materials connected to first container to a tube comprising RF- reactive thermoplastic materials connected to the chromatography system by the means of the sterile tubing welder.
- each one of the at least one separation modules is selected from a column, filter, membrane or manifold comprising an anion exchange resin; a cation exchange resin; a resin bound to an affinity ligand, such as an antibody, protein A, and protein G; and a gel filtration/size exclusion resin.
- the at least one separation modules is selected from a column, filter, membrane or manifold comprising an anion exchange resin and a gel filtration/size exclusion resin.
- the anion exchange resin is selected from DEAE, QAE, and Q; the cation exchange resin is selected from CM, S, SM or SP; and the filtration/size exclusion resin is selected from sephadex, agarose and sepharose; preferably the anion exchange resin is Q.
- the at least one sterile container of (ii), (iii) or (iv) is at least one syringe; and the at least one pump is at least one syringe pump.
- the at least one container comprising wash solution is one syringe operationally connected to one syringe pump, and the at least one container comprising elution solution is one syringe operationally connected to one syringe pump.
- the wash solution comprises up to 200mM anions, such as chloride, citrate, phosphate, carbonate, sulfate, and sulfonate, preferably chloride, e.g. up to 150mM of its sodium salt; and a biocompatible buffer such as aliphatic acids (e.g. acetic, propionic, and butyric acid), negatively charged amino acids (e.g. serine, histidine, glutamic acid, aspartic acid), and positively charged amino acids, (e.g. lysine, arginine and histidine).
- anions such as chloride, citrate, phosphate, carbonate, sulfate, and sulfonate
- chloride e.g. up to 150mM of its sodium salt
- a biocompatible buffer such as aliphatic acids (e.g. acetic, propionic, and butyric acid), negatively charged amino acids (e.g. serine, histidine, glutamic acid, aspartic acid), and
- the wash buffer comprises 0, 10, 20, 30, 40, 50, 60, 70, 80, 90, 100, 110, 120, 130, 140, 150, 160, 170, 180, 190, or 200 mM anions, e.g. in the form of NaCl.
- the wash buffer comprises up to 200 mM NaCl or up to 100 mM NaCl.
- the washing buffer comprises up to 80mM NaCl or up to 150mM NaCl, preferably 75mM NaCl or 100m M NaCl; and arginine and citrate, such as 5-50 mM arginine and citrate, preferably 10m M arginine and I OmM citrate, at physiological pH, such as 7.2-7.5, e.g. 7.4.
- the elution buffer comprises between 200-2000 mM anions, such as chloride, citrate, phosphate, carbonate, sulfate, and sulfonate, e.g. up to 500mM of its sodium salt or 25 mM of its calcium salt essentially without additional different chloride salt; and a biocompatible buffer such as aliphatic acids (e.g. acetic, propionic, and butyric acid), negatively charged amino acids (e.g. serine, histidine, glutamic acid, aspartic acid), and positively charged amino acids, (e.g. lysine, arginine and histidine).
- aliphatic acids e.g. acetic, propionic, and butyric acid
- negatively charged amino acids e.g. serine, histidine, glutamic acid, aspartic acid
- positively charged amino acids e.g. lysine, arginine and histidine
- the elution buffer comprises 200, 300, 400, 500, 600, 700, 800, 900, 1000, 1100, 1200, 1300, 1400, 1500, 1600, 1700, 1800, 1900, or 2000 mM anions, e.g. in the form of NaCl.
- the elution buffer comprises 250-300 mM NaCl, 250-500 mM NaCl, 300-500 mM NaCl, or 500-2000 mM NaCl.
- the elution buffer comprises between 380-500 mM NaCl or 25 mM CaCl 2 essentially without additional different chloride salt; and arginine and citrate, such as 5-50 mM arginine and citrate, preferably I OmM arginine and I OmM citrate, at physiological pH, such as 7.4.
- the sterile closed-system as defined herein may be used for producing any purified, enriched, therapeutic blood product, depending on the combination of type of separation module and wash and elution buffers used.
- Table 2 discloses a number of coagulation factors and combinations thereof that can be produced with the sterile closed-system of the present invention using an anion exchange resin and exemplary conditions used.
- a ligand column such as a protein A or protein G column
- any physiological pH buffer may be used has wash buffer and any physiological buffer having a pH of 2-4 may be used for elution.
- a heparin-sepharose column may be used to prepare Antithrombin III typically along with a low salt wash buffer and high salt elution buffer.
- the at least one unit of sterile, blood plasma is (a) autologous plasma; (b) allogeneic plasma from a single donor that is pre-tested for pathogens; or (c) pooled allogeneic plasma that is pretested for pathogens and treated for viral reduction;
- the sterile connection device is a sterile tubing welder and the step of connecting the first container to a sterile chromatography system without compromising sterility of the blood plasma or chromatography system comprises welding a tube comprising RF -reactive thermoplastic materials connected to the first container to a tube comprising RF-reactive thermoplastic materials connected to the chromatography system by the means of a sterile tubing welder; each one of the at least one separation modules is selected from a column, filter, membrane or manifold comprising an anion exchange resin; a cation exchange resin; a resin bound to an affinity ligand, such as an antibody, protein A, and protein G; and a gel filtration/size exclusion
- a biocompatible buffer such as aliphatic acids (e.g. acetic, propionic, and butyric acid), negatively charged amino acids (e.g. serine, histidine, glutamic acid, aspartic acid), and positively charged amino acids, (e.g. lysine, arginine and histidine); and the elution buffer comprises between 200-2000 mM anions, such as chloride, citrate, phosphate, carbonate, sulfate, and sulfonate, e.g. up to 450mM of its sodium salt or 25 mM of its calcium salt essentially without additional different chloride salt; and a biocompatible buffer such as aliphatic acids (e.g.
- acetic, propionic, and butyric acid negatively charged amino acids (e.g. serine, histidine, glutamic acid, aspartic acid), and positively charged amino acids, (e.g. lysine, arginine and histidine).
- negatively charged amino acids e.g. serine, histidine, glutamic acid, aspartic acid
- positively charged amino acids e.g. lysine, arginine and histidine
- each one of the at least one separation modules is selected from a column, filter, membrane or manifold comprising an anion exchange resin and a gel filtration/size exclusion resin;
- the at least one container comprising wash solution is one syringe operationally connected to one pump, and the at least one container comprising elution solution is one syringe operationally connected to one pump;
- the washing buffer comprises up to 80mM NaCl or up to 150m M NaCl, preferably 75mM NaCl or 100m M NaCl; and arginine and citrate, such as 5-50 mM arginine and citrate, preferably I OrnM arginine and I Orn M citrate, at physiological pH, such as 7.4;
- the elution buffer comprises between 380-500 mM NaCl or 25 mM CaCF essentially without additional different chloride salt; and arginine and citrate, such as 5-50 mM arginine and citrate, preferably I OrnM argin
- the anion exchange resin is selected from DEAE, QAE, and Q; and the filtration/size exclusion resin is selected from sephadex, agarose and sepharose.
- the anion exchange resin is Q.
- the predetermined program comprises loading the blood plasma, such as a single donor allogeneic plasma pretested for pathogens, on a column comprising the anion exchange resin Q by means of a syringe operationally connected to one of the at least one syringe pump in combination with at least one one way valve, washing the column by transferring a washing buffer comprising 100m M NaCl, I Orn M arginine and I Orn M citrate, at physiological pH, such as 7.4, by means of asyringe operationally connected to one of the at least one syringe pump in combination with at least one one-way valve, eluting a fraction from the anion exchange column by transferring an elution buffer comprising 420mM NaCl, I Om M arginine and I Om M citrate, at physiological pH, such as 7.4, by means of a syringe
- the input plasma was also tested, and the composition generated is compared to the input plasma. Since the volume is reduced approximately l2-fold during the procedure, the factors are effectively concentrated. Two numbers can be obtained from this calculation method. One number is the concentration factor - how much factor activity per ml is found in the extract compared to the input plasma. The second number is the recovery of activity, i.e. the concentration factor divided by the volumetric reduction (12-fold). These numbers are shown in Table 3: Some factors (e.g. factors VIII and IX) were tested in a different experiment (see example 5) where a slightly different calculation method was used but with similar outcomes.
- this method results in a recovery efficiency of Factor II of at least 60, 65, 70, 75, 80, 85, 90, or 95%.
- this method results in a recovery efficiency of Factor II of 60-100%, 70-90%, 70-100, 80-90, 80-100, 90-100, or 80-85%. In certain embodiments, this method results in a recovery efficiency of Factor II of 60, 65, 70, 75, 80, 85, 90, 95, or 100%.
- this method results in a concentration factor of Factor II of at least 800, 850, 900, 950, 1000, 1050, 1100, 1150, or 1200%.
- this method results in a concentration factor of Factor II of 800-1200%, 800-1100%, or 900-1100%.
- this method results in a concentration factor of Factor II of 800, 850, 900, 950, 1000, 1050, 1100, 1150, or 1200%.
- this method results in a recovery efficiency of Factor V of at least 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, or 50%.
- this method results in a recovery efficiency of Factor V of 25-50%, 30-45%, 30-40% or 30-35%.
- this method results in a recovery efficiency of Factor V of 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, or 50%.
- this method results in a concentration factor of Factor V of at least 300, 325, 350, 375, 400, 425, 450, 475, 500, 525, 550, 575, 600, 625, 650, 675, 700, 725, 750, 775, 800, 825, 850, 875, 900, 925, 950, 975, or 1000%.
- this method results in a concentration factor of Factor V of 300-1000%, 350-600%, 400-500% or 400-450%.
- this method results in a concentration factor of Factor V of 300, 325, 350, 375, 400, 425, 450, 475, 500, 525, 550, 575, 600, 625, 650, 675, 700, 725, 750, 775, 800, 825, 850, 875, 900, 925, 950, 975, or 1000%.
- this method results in a recovery efficiency of Factor VII of at least 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, or 95%.
- this method results in a recovery efficiency of Factor VII of 40-100%, 50-80, 50-90, 50-100, 60-80%, 60-90, 60-100%.
- this method results in a recovery efficiency of Factor VII of 60, 65, 70, 75, 80, 85, 90, 95, or 100%. In certain embodiments, this method results in a concentration factor of Factor VII of at least 800, 850, 900, 950, 1000, 1050, 1100, 1150, 1200, 1250, 1300, 1350, 1400%.
- this method results in a concentration factor of Factor VII of 800-1400%, 800-1300, 900-1400, 900-1300, 1000-1400, 1000-1300, 1100-1400, 1100-1300, 1200-1400, or 1200-1300%.
- this method results in a concentration factor of Factor VII of 800, 850, 900, 950, 1000, 1050, 1100, 1150, 1200, 1250, 1300, 1350, 1400%.
- this method results in a recovery efficiency of Factor X of at least 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, or 95%.
- this method results in a recovery efficiency of Factor X of 40-100%, 50-80, 50-90, 50-100, 60-80%, 60-90, 60-100%.
- this method results in a recovery efficiency of Factor X of 60, 65, 70, 75, 80, 85, 90, 95, or 100%.
- this method results in a concentration factor of Factor X of at least 800, 850, 900, 950, 1000, 1050, 1100, 1150, 1200, 1250, 1300, 1350, 1400%.
- this method results in a concentration factor of Factor X of 800-1400%, 800-1300, 900-1400, 900-1300, 1000-1400, 1000-1300, 1100-1400, 1100-1300, 1200-1400, or 1200-1300%.
- this method results in a concentration factor of Factor X of 800, 850, 900, 950, 1000, 1050, 1100, 1150, 1200, 1250, 1300, 1350, 1400%.
- the fraction comprising Factor II, Factor V, Factor VII and Factor X may be loaded on a column comprising the gel filtration/size exclusion resin sephadex, eluting the column with an elution buffer comprising physiological concentrations of buffered sodium chloride, the buffer being a physiologically acceptable buffer, such as citrate, arginine, lysine and/or histidine, and collecting a first fraction in one of the at least one collecting container, wherein the first fraction comprises Factor V, thereby producing the single therapeutic dose of a therapeutic blood product comprising non-stabilized, partially purified, partially enriched Factor V; and collecting a second fraction in one of the at least one collecting container, wherein the second fraction comprises Factor II, Factor VII and Factor X thereby producing the single therapeutic dose of a therapeutic blood product comprising non- stabilized, partially purified, partially enriched Factor II, Factor VII and Factor X.
- an elution buffer comprising physiological concentrations of buffered sodium chloride
- the predetermined program comprises loading the blood plasma, such as a single donor allogeneic plasma pretested for pathogens, on a column comprising the anion exchange resin Q by means of a syringe operationally connected to one of the at least one syringe pump in combination with at least one one-way valve, washing the column by transferring a washing buffer comprising 100m M NaCl, 10m M arginine and lOmM citrate, at physiological pH, such as 7.4, by means of a syringe operationally connected to one of the at least one syringe pump in combination with at least one one-way valve, eluting a fraction from the anion exchange column by transferring an elution buffer comprising 300mM NaCl, lOmM arginine and lOmM citrate, at physiological pH, such as 7.4, by means of a syringe operationally connected to one of the at least one syring
- this method results in a recovery efficiency of Factor VII of at least 15%, preferably at least 40%, a concentration factor of at least 200%, preferably at least 500%, and a relative purity of at least 80%.
- this method results in a recovery efficiency of Factor VII of at least 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27,
- this method results in a recovery efficiency of Factor VII of 10-50%, 15-45%, or 17-44%.
- this method results in a recovery efficiency of Factor VII of 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34,
- this method results in a concentration factor of Factor VII of at least 150, 175, 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475, 500, 525, 550, 575, 600, 625, 650, 675, 700, 725, 750, 775, 800, 825, 850, 875, 900, 925, 950, 975, or 1000%.
- this method results in a concentration factor of Factor VII of 150-1000, 150-900, 150-800, 150-700, 150-600, 150-500, 150-400, 150- 300, 150-200, 300-1000, 300-900, 300-800, 6300-700, 300-600, 300-600, 300-500, 300- 400, 400-1000, 400-900, 400-800, 400-700, 400-600, 400-500, 500-1000, 500-900, 500- 800, 500-700, 500-600, 600-1000, 600-900, 600-800, 600-700, 700-1000, 700-900, 700- 800, 800-1000, 800-900, or 900-1000%.
- this method results in a concentration factor of Factor VII of 150, 175, 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475, 500, 525, 550, 575, 600, 625, 650, 675, 700, 725, 750, 775, 800, 825, 850, 875, 900, 925, 950, 975, or 1000%.
- this method results in a relative purity of Factor VII of at least 70, 75, 80, 85, 90, or 95%.
- this method results in a relative purity of Factor VII of 70-100, 70-90, 70-80, 80-100, 80-90, 90-100, or 90-95%.
- this method results in a relative purity of Factor VII of 70, 75, 80, 85, 90, or 95%.
- relative purity of a coagulation factor refers to the percent recovery of the activity of the factor compared to the recovery of all of the extrinsic factors (namely factors II, VII, V, and X) vs. the respective activity in the input plasma.
- the predetermined program comprises loading the blood plasma, such as a single donor allogeneic plasma pretested for pathogens, on a column comprising the anion exchange resin Q by means of a syringe operationally connected to one of the at least one syringe pump in combination with at least one one-way valve, washing the column by transferring a washing buffer comprising 75mM NaCl, I OmM arginine and I OmM citrate, at physiological pH, such as 7.4, by means of a syringe operationally connected to one of the at least one syringe pump in combination with at least one one-way valve, activating and eluting a bound fraction on the anion exchange column by transferring a buffer comprising at least 15mM CaCl 2 , preferably 25mM CaCl 2 , and 10m M arginine and 10m M citrate, at physiological pH, such as 7.4, essentially without additional different chloride salt, by means of
- this method results in a recovery efficiency of Factor Vila of at least 50%, preferably at least 65%, a concentration factor of at least 300%, preferably at least 400%, and a relative purity of at least 80%, preferably at least 95%.
- this method results in a recovery efficiency of Factor Vila of at least 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, or 95%.
- this method results in a recovery efficiency of Factor Vila of 40-100%, 50-80, 50-90, 50-100, 60-80%, 60-90, 60-100%.
- this method results in a recovery efficiency of Factor Vila of 60, 65, 70, 75, 80, 85, 90, 95, or 100%.
- this method results in a concentration factor of Factor Vila of at least 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475, or 500%.
- this method results in a concentration factor of Factor Vila of 200-500, 200-400, 200-300, 300-500, or 300-400%.
- this method results in a concentration factor of Factor Vila of 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475, or 500%.
- this method results in a relative purity of Factor Vila of at least 70, 75, 80, 85, 90, or 95%.
- this method results in a relative purity of Factor Vila of 70-100, 70-90, 70-80, 80-100, 80-90, 90-100, or 90-95%. In certain particular embodiments, this method results in a relative purity of Factor Vila of 70, 75, 80, 85, 90, or 95%.
- the method further comprises the step of eluting a second fraction from the column with an elution buffer comprising about 300mM NaCl and 10m M arginine and 10m M citrate, at physiological pH, such as 7.4 by means of a syringe operationally connected to one of the at least one syringe pump in combination with at least one one-way valve, and collecting the fraction in one of the at least one collecting container, wherein the fraction comprises partially purified and partially enriched Factor X, thereby producing the single therapeutic dose of a therapeutic blood product comprising a partially purified, partially enriched Factor X.
- an elution buffer comprising about 300mM NaCl and 10m M arginine and 10m M citrate, at physiological pH, such as 7.4
- a syringe operationally connected to one of the at least one syringe pump in combination with at least one one-way valve
- this method results in a recovery efficiency of Factor X of at least 20%, preferably at least 25%, a concentration factor of at least 100%, preferably at least 150%, and a relative purity of at least 80%, preferably at least 85%.
- this method results in a recovery efficiency of Factor X of at least 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, or 50%.
- this method results in a recovery efficiency of Factor X of 10-50%, 10-40, 10-30, 10-20, 20-50, 20-40, 20-30, 30-50, 30-40, 40-50, or 20-25%.
- this method results in a recovery efficiency of Factor X of 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, or 50%
- this method results in a concentration factor of Factor X of at least 75, 100, 125, 150, 175, 200, 225, 250, 275, or 300%.
- this method results in a concentration factor of Factor X of 75-300, 80-300, 80-275, 80-250, 80-225, 80-200, 80-175, 80-150, 80-125, 80-100, 100-300, 100-275, 100-250, 100-225, 100-200, 100-175, 100-150, or 100-125%
- this method results in a concentration factor of Factor X of 75, 100, 125, 150, 175, 200, 225, 250, 275, or 300%.
- this method results in a relative purity of Factor X of at least 70, 75, 80, 85, 90, or 95%.
- this method results in a relative purity of Factor X of 70-100, 70-90, 70-80, 80-100, 80-90, 90-100, or 90-95%.
- this method results in a relative purity of Factor X of 70, 75, 80, 85, 90, or 95%.
- the method further comprises the step of eluting a second fraction from the column with an elution buffer comprising about 420m M NaCl and 10m M arginine and I OmM citrate, at physiological pH, such as 7.4 by means of a syringe operationally connected to one of the at least one syringe pump in combination with at least one one way valve, and collecting the fraction in one of the at least one collecting container, wherein the fraction comprises partially purified and partially enriched Factor X and Factor II, thereby producing the single therapeutic dose of a therapeutic blood product comprising a partially purified, partially enriched Factor X and Factor II.
- an elution buffer comprising about 420m M NaCl and 10m M arginine and I OmM citrate, at physiological pH, such as 7.4
- this method results in a recovery efficiency of Factor X of at least 50%, preferably at least 70%, a concentration factor of at least 100%, preferably at least 450%, and a relative purity of at least 80%, preferably at least 95%.
- this method results in a recovery efficiency of Factor X of at least 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, or 95%.
- this method results in a recovery efficiency of Factor X of 40-100%, 50-80, 50-90, 50-100, 60-80%, 60-90, 60-100%.
- this method results in a recovery efficiency of Factor X of 60, 65, 70, 75, 80, 85, 90, 95, or 100%.
- this method results in a concentration factor of Factor X of at least 75, 100, 125, 150, 175, 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475, or 500%. In certain embodiments, this method results in a concentration factor of Factor X of 100-500, 100-400, 100-300, 100-200, 200-500, 200-400, 200-300, 300-500, or 300- 400%.
- this method results in a concentration factor of Factor X of 75, 100, 125, 150, 175, 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475, or 500%.
- this method results in a relative purity of Factor X of at least 70, 75, 80, 85, 90, or 95%.
- this method results in a relative purity of Factor X of 70-100, 70-90, 70-80, 80-100, 80-90, 90-100, or 90-95%.
- this method results in a relative purity of Factor X of 70, 75, 80, 85, 90, or 95%.
- this method results in a recovery efficiency of Factor II of at least 50%, a concentration factor of at least 300%.
- this method results in a recovery efficiency of Factor II of at least 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, or 95%.
- this method results in a recovery efficiency of Factor II of 40-100%, 50-80, 50-90, 50-100, 60-80%, 60-90, 60-100%.
- this method results in a recovery efficiency of Factor II of 60, 65, 70, 75, 80, 85, 90, 95, or 100%.
- this method results in a concentration factor of Factor II of at least 75, 100, 125, 150, 175, 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475, or 500%.
- this method results in a concentration factor of Factor II of 100-500, 100-400, 100-300, 100-200, 200-500, 200-400, 200-300, 300-500, or 300- 400%.
- this method results in a concentration factor of Factor II of 75, 100, 125, 150, 175, 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475, or 500%.
- this method results in a relative purity of FII of at least 45, 50, 55, 60, 65, or 70%. In certain particular embodiments, this method results in a relative purity of the combined FX+FII product vs. other factors of the Extrinsic System (FVII and FV) of at least 97%.
- this method results in a relative purity of the combined FX+FII product of at least 70, 75, 80, 85, 90, 95, or 97%.
- this method results in a relative purity of the combined FX+FII product of 70-100, 70-97, 70-90, 70-80, 80-100, 80-97, 80-90, 90-100, 90-97, or 90-95%.
- this method results in a relative purity of the combined FX+FII product of 70, 75, 80, 85, 90, 95, or 97%.
- the method comprises first eluting a first fraction of partially purified, partially enriched Factor X and Factor II with an elution buffer comprising 300 mM NaCl and then eluting a second fraction of partially purified, partially enriched Factor X and Factor II with an elution buffer comprising 420 mM NaCl, and combining the first and the second fraction.
- the blood product is practically devoid of hemoagglutinins, i.e. the blood product contains no more than 1, 2, 3, 4, 5, 6, 7, 8, 9 or 10% of the level of hemoagglutinins in the input plasma.
- the concentration factor of Factor II is at least 200%, the concentration factor of Factor V is at least 100%, the concentration factor of Factor VII is at least 200%, the concentration factor of Factor VIII is at least 100%, the concentration factor of Factor IX is at least 200%, or the concentration factor of Factor X is at least 200%.
- this method results in a concentration factor of each one of Factor II, Factor IX and Factor X of at least 150, 175, 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475, 500, 525, 550, 575, 600, 625, 650, 675, 700, 725, 750, 775, 800, 825, 850, 875, 900, 925, 950, 975, or 1000%.
- this method results in a concentration factor of each one of Factor II, Factor IX and Factor X of 150-1000, 150-900, 150-800, 150- 700, 150-600, 150-500, 150-400, 150-300, 150-200, 300-1000, 300-900, 300-800, 6300- 700, 300-600, 300-600, 300-500, 300-400, 400-1000, 400-900, 400-800, 400-700, 400- 600, 400-500, 500-1000, 500-900, 500-800, 500-700, 500-600, 600-1000, 600-900, 600- 800, 600-700, 700-1000, 700-900, 700-800, 800-1000, 800-900, or 900-1000%.
- this method results in a concentration factor of each one of Factor II, Factor IX and Factor X of 150, 175, 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475, 500, 525, 550, 575, 600, 625, 650, 675, 700, 725, 750,
- this method results in a concentration factor of each one of Factor V and Factor VIII of at least 75, 100, 125, 150, 175, 200, 225, 250,
- this method results in a concentration factor of each one of Factor V and Factor VIII of 100-1000, 100-900, 100-800, 100-700, 100- 600, 100-500, 100-400, 100-300, 100-200, 200-1000, 200-900, 200-800, 200-700, 200- 600, 200-500, 200-400, 200-300, 300-1000, 300-900, 300-800, 6300-700, 300-600, 300- 600, 300-500, 300-400, 400-1000, 400-900, 400-800, 400-700, 400-600, 400-500, 500- 1000, 500-900, 500-800, 500-700, 500-600, 600-1000, 600-900, 600-800, 600-700, 700- 1000, 700-900, 700-800, 800-1000, 800-900, or 900-1000%.
- this method results in a concentration factor of each one of Factor V and Factor VIII of 150, 175, 200, 225, 250, 275, 300, 325, 350,
- the blood product produced according to any one of the above embodiments is a labile and non-stabilized blood product.
- the method of any one of the above embodiments further comprises stabilizing the blood product by adding a cryoprotectant, such as sucrose, mannitol, trehalose, polyethyleneglycol (PEG) at various molecular weights (e.g. 400, 600, 3350 g/mol), and glycine; or an anticoagulant, such as heparin or a derivative thereof and enoxaparin sodium, and storing it, thereby producing a stabilized blood product.
- the cryoprotectant is sucrose at a final concentration of about 2% (w/v) and the method further comprising freezing the stabilized blood product by exposing it to a temperature of -30°C and subsequently storing it at about -30°C.
- the blood product after storing up to about four weeks or longer, comprises Factor V having a level of activity that is essentially equal to freshly produced Factor V.
- the anticoagulant is heparin at a final concentration of about 1% (w/v); and the method further comprises storing the stabilized blood product at about 2-8°C.
- the blood product after storing up to about four weeks or longer, comprises Factor V having a level of activity that is about 25% of that of freshly produced Factor V, respectively.
- the composition is practically or essentially devoid of hemoagglutinins .
- the present invention provides a pharmaceutical composition obtained by any one of the embodiments of the method for producing a partially purified, partially enriched, therapeutic blood product of the present invention comprising, or essentially consisting of, any combination of non-stabilized, partially purified, partially enriched Factor II, Factor V, Factor VII, Factor VIII, Factor IX, and Factor X and a pharmaceutically acceptable carrier.
- the above pharmaceutical composition essentially consists of non-stabilized or stabilized, partially purified, partially enriched: (a) Factor II, Factor V, Factor VII, Factor VIII, Factor IX, and Factor X; (b) Factor II, Factor V, Factor VII, and Factor X; (c) Factor II, Factor V, Factor VII, Factor VIII, and Factor X; (d) Factor II, Factor V, Factor VII, Factor IX, and Factor X; (e) FVII as a sole blood factor; (f) FVIIa as a sole blood factor; (g) FX as a sole blood factor; or (h) FII and FX as the sole blood factors; and a pharmaceutically acceptable carrier.
- the concentration factor of Factor II is at least 200%, the concentration factor of Factor V is at least 100%, the concentration factor of Factor VII is at least 200%, the concentration factor of Factor VIII is at least 100%, the concentration factor of Factor IX is at least 200%, or the concentration factor of Factor X is at least 200%.
- the concentration factor of each one of Factor II, Factor IX and Factor X is at least 150, 175, 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475, 500, 525, 550, 575, 600, 625, 650, 675, 700, 725, 750, 775, 800, 825, 850, 875, 900, 925, 950, 975, or 1000%.
- the concentration factor of each one of Factor II, Factor IX and Factor X is 150-1000, 150-900, 150-800, 150-700, 150-600, 150-500, 150-400, 150-300, 150-200, 300-1000, 300-900, 300-800, 6300-700, 300-600, 300-600, 300-500, 300-400, 400-1000, 400-900, 400-800, 400-700, 400-600, 400-500, 500-1000, 500-900, 500-800, 500-700, 500-600, 600-1000, 600-900, 600-800, 600-700, 700-1000, 700-900, 700-800, 800-1000, 800-900, or 900-1000%.
- the concentration factor of each one of Factor II, Factor IX and Factor X is 150, 175, 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475, 500, 525, 550, 575, 600, 625, 650, 675, 700, 725, 750, 775, 800, 825, 850, 875, 900, 925, 950, 975, or 1000%.
- the concentration factor of each one of Factor 1 is the concentration factor of each one of Factor 1
- V and Factor VIII is at least 75, 100, 125, 150, 175, 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475, 500, 525, 550, 575, 600, 625, 650, 675, 700, 725, 750, 775, 800, 825, 850, 875, 900, 925, 950, 975, or 1000%.
- the concentration factor of each one of Factor V and Factor VIII is 100-1000, 100-900, 100-800, 100-700, 100-600, 100-500, 100-400, 100-300, 100-200, 200-1000, 200-900, 200-800, 200-700, 200-600, 200-500, 200-400, 200-300, 300-1000, 300-900, 300-800, 6300-700, 300-600, 300-600, 300-500, 300-400, 400-1000, 400-900, 400-800, 400-700, 400-600, 400-500, 500-1000, 500-900, 500-800, 500-700, 500-600, 600-1000, 600-900, 600-800, 600-700, 700-1000, 700-900, 700-800, 800-1000, 800-900, or 900-1000%.
- the concentration factor of each one of Factor 1 is the concentration factor of each one of Factor 1
- V and Factor VIII is 150, 175, 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475, 500, 525, 550, 575, 600, 625, 650, 675, 700, 725, 750, 775, 800, 825, 850, 875, 900, 925, 950, 975, or 1000%.
- the pharmaceutical composition further comprises a cryoprotectant, such as sucrose, mannitol, trehalose, polyethyleneglycol (PEG) at various molecular weights (e.g. 400, 600, 3350 g/mol), and glycine; or an anticoagulant, such as heparin or a derivative thereof and enoxaparin sodium, i.e. the pharmaceutical composition comprises a stabilized blood product.
- a cryoprotectant such as sucrose, mannitol, trehalose, polyethyleneglycol (PEG) at various molecular weights (e.
- the cryoprotectant is sucrose at a final concentration of about 2% (w/v).
- the blood product after freezing the pharmaceutical composition by exposing it to a temperature of -30°C and subsequently storing it at about -30°C up to about four weeks or longer, comprises Factor II or Factor V having a level of activity that is essentially equal to freshly produced Factor II or Factor V, respectively.
- the anticoagulant is heparin at a final concentration of about 1% (w/v.
- the blood product after storing it at 2-8°C up to about four weeks or longer, comprises Factor V having a level of activity that is about 25% of that of freshly produced Factor V, respectively.
- composition of any one of the above embodiments is practically devoid of hemoagglutinins.
- the present invention further provides a sterile modular kit comprised of at least the following modules: (a) Infusion lines or infusion extension lines as the input to the kit, and compatible with sterile connection devices for the connecting of blood plasma bags; (b) Infusion lines or infusion extension lines as the output of the kit, compatible with sterile connection devices for the connecting of collection bags, optionally pre-connected to a bag, syringe, or other compatible collection device that may already be filled with buffers e.g. for the dilution of the product or addition of excipient; (c) buffer vessels capable of being manipulated by the corresponding electromechanical device (either bags or syringes); (d) tubing, either flexible or not flexible (e.g.
- At least one separation modules is independently selected from a column, filter, membrane or manifold comprising a resin selected from an anion exchange resin; a cation exchange resin; a resin bound to an affinity ligand, such as an antibody, protein A, and protein G; and a gel filtration/size exclusion resin; (g) at least one buffer vessel containing within or designed to contain a washing solution comprising up to 200m M anions, such as chloride, citrate, phosphate, carbonate, sulfate, and sulfonate, preferably chloride, e.g.
- a biocompatible buffer such as aliphatic acids (e.g. acetic, propionic, butyric), negatively charged amino acids (e.g. serine, lysine, histidine, glutamic acid, aspartic acid) or positively charged amino acids (e.g. lysine, arginine and histidine);
- aliphatic acids e.g. acetic, propionic, butyric
- negatively charged amino acids e.g. serine, lysine, histidine, glutamic acid, aspartic acid
- positively charged amino acids e.g. lysine, arginine and histidine
- at least one buffer vessel containing within or designed to contain an elution solution comprising between 200-2000 mM anions, such as chloride, citrate, phosphate, carbonate, sulfate, and sulfonate, e.g.
- a biocompatible buffer such as aliphatic acids (e.g. acetic, propionic, and butyric acid), negatively charged amino acids (e.g. serine, histidine, glutamic acid, aspartic acid), and positively charged amino acids, (e.g.
- an additional purification module - column, filter, or manifold, containing within a cation exchanger of the groups CM, S, SM or SP1 optionally, an additional purification module - column, filter, or manifold, containing within a resin bound to an affinity ligand such as an antibody, protein A, protein G, or specific binding protein;
- a buffer vessel containing a solution of solvent and/or detergent optionally, a collection vessel pre-connected to the outgoing infusion line or infusion line extension; (m) all of the kit components are (i) Pre-sterilized by irradiation or individually sterilized and assembled aseptically; (ii) Pre-assembled
- a nonionic detergent/surfactant such as Polysorbate 20 (e.g. Tween®-20 or Tween® 80)
- nonylphenoxypolyethoxylethanol e.g. NP-40
- tri(n-butyl)phosphate e.g. NP-40
- the present invention provides for the utilization of blood bank technology, i.e. the use of quarantined or pre treated plasma units available in blood banks and ready to be applied directly to patients, together with a closed system ready to be utilized within the blood bank without breaking sterility at any point.
- This novel system can:
- C Be used to generate any of the therapeutic coagulation factor proteins including the currently unavailable as a stable protein, Factor V (A.K.A. pro-accelerin, FV, or labile factor).
- Factor V A.K.A. pro-accelerin, FV, or labile factor.
- D Be used to generate any combination of coagulation factors, most notably FII, FV, FVII, FVIII, FIX and FX but also FII, FV, FVII, and FX (ESC), and others.
- coagulation factors most notably FII, FV, FVII, FVIII, FIX and FX but also FII, FV, FVII, and FX (ESC), and others.
- J. Utilizing blood bank input plasma as safe plasma, be used to prepare short lived ( ⁇ 6 months quarantine time of plasma products) products, or as little as one month, one week, or even 1-2 days.
- therapeutic dose refers to an amount of material for the treatment of one patient sufficient to cover an area affected by surgery, e.g. about 5 ml or more of a therapeutic blood product as defined herein, or a volume sufficient to cover an area equivalent to approximately three sheets of SEPRAFILM® (Sanofi Biosurgery), a medical device for adhesion prevention for patients undergoing abdominal or pelvic laparotomy.
- SEPRAFILM® Sanofi Biosurgery
- partially purified refers to the relative abundance of a therapeutic blood factor relative to other blood plasma proteins (aka relative purity), which is higher than in the source blood plasma but lower than in pure (100%) therapeutic blood factor, i.e. the blood product is not essentially free of other proteins (e.g other blood plasma proteins such as immunoglobulins, or other coagulation factors).
- partially enriched refers to the relative concentration of a therapeutic blood factor as measured e.g. by its activity per volume, which is higher than in the source blood plasma.
- the protein is not typically concentrated to a very high level such as can be found in standard pharmaceutical preparations (e.g. commercial Prothrombin Complex Concentrate [PCC] which is prepared at a concentration of 2000% compared to standard plasma levels; Fibrin sealants which contain up to 1000 units of highly purified thrombin per ml and up to 13% w/v or approximately 50-fold concentration of Fibrinogen compared to standard plasma levels).
- PCC Prothrombin Complex Concentrate
- concentration factor refers to the volume of input relative to the volume of output.
- fold activity refers to the activity in the output relative to the activity in the input.
- the term "recovery” as used herein refers to the fold activity over the concentration factor.
- therapeutic blood product refers to a product comprising one or more of blood factors II, V, VII, VIII, IX, and X or their activated forms.
- stopcock refers to any kind of valve in a pipe or tube that controls the flow of liquid through it.
- the valve is capable of switching flow direction between two or more routes.
- check valve and "one-way valve” are used interchangeably herein and refer to any mechanical configuration that enables flow of liquid through tubing in only one direction when liquid pressure is applied.
- check valves directionally oriented septum components, mechanical gating elements where several “leaves” are oriented in an iris formation so that pressure in one direction will allow them to open but pressure in the other direction will push the“leaves” against each other thereby forcing their closure, or any other engineering solution to that end.
- sterile connector suitable for sterilely connecting to a sterile container comprising plasma preferably refers to a device which integrates a sterile chamber, a cutting element, a heating element, and an alignment element. The device cuts the input and output tubes of the kit and plasma respectively in said chamber, aligns them, and heats them using RF transmission so as to weld the two tubes together in a sterile fashion.
- plasma pre-tested for pathogens refers to plasma that is intended for therapeutic purposes such as infusion into patients and is therefore tested for the presence of known blood-borne pathogens such as hepatitis (HBV, HCV), HIV, etc’.
- pretreated for pathogen reduction with solvent-detergent refers to plasma that undergoes an additional active step towards the further reduction of said pathogens that is based on the addition of solvents and detergents that dissolve the membrane surrounding these pathogens.
- Plasma pre-treated for pathogens may also include plasma treated by filtration, amotosaleen treatment, UV-irradiation, solvent-detergent treatment, prion- ligand column treatment, etc’.
- blood plasma approved for transfusion in a blood establishment refers to blood plasma which has successfully tested negative for known pathogens and is therefore stored in blood establishments such as blood hanks and is approved by the respective country ceremonies (e.g. Ministry of Health) for the transfusion into patients such as would require plasma transfusion.
- plasma or blood plasma as used herein refers to the liquid part of blood.
- the term“pharmaceutically acceptable carrier” refers to a diluent, adjuvant, excipient, or vehicle with which the active agent is administered.
- the carriers in the pharmaceutical composition may comprise a binder, such as microcrystalline cellulose, polyvinylpyrrolidone (polyvidone or povidone), gum tragacanth, gelatin, starch, lactose or lactose monohydrate; a disintegrating agent, such as alginic acid, maize starch and the like; a lubricant or surfactant, such as magnesium stearate, or sodium lauryl sulphate; and a glidant, such as colloidal silicon dioxide.
- a binder such as microcrystalline cellulose, polyvinylpyrrolidone (polyvidone or povidone), gum tragacanth, gelatin, starch, lactose or lactose monohydrate
- a disintegrating agent such as alginic acid, maize starch and the like
- essentially devoid is used interchangeably with “practically devoid” “substantially devoid”, “essentially lacking” or “near absence” in the context of a composition, and refers to a concentration of a component of that composition not exceeding about 0.05%, 0.1%, 0.5%, 1%, 2%, 3%, 4%, or 5%.
- Example 1 Concentration of Extrinsic System Concentrate (ESC) using an automated system with a disposable kit
- PT Prothrombin Time
- aPTT activated Partial Prothrombin Time
- phospholipids and calcium are added to plasma in order to activate clotting and the clotting time is recorded.
- plasma that has been depleted of the respective factor is used, and the composition is added to complement the activity of this factor.
- the PT based assay is very similar to the aPTT based assay, except the activator of coagulation also includes Thromboplastin (a mixture containing Tissue Factor protein).
- ESC is useful in adhesion prevention (our PCT).
- FuseX system developed by EIO Biomedical was utilized. In this system, a blood infusion set was used to connect the system to input plasma in accordance with blood bank technology. The electromechanical device was then used to drive the plasma, wash, and elution buffers through the column, resulting in a final collection syringe (Fig. 1).
- the final collection syringe can be replaced with a manifold via which at least two or five syringes or any number of syringes can be connected.
- the manifold and each one of the collecting syringes is connected to the system via extension tube and enabling sterile disconnection (Fig. 1).
- the protocol included loading approximately 125 ml of plasma on a single use column containing 5 ml of anion exchange resin (red cap in the figures above), a 100m M buffered NaCl wash, and approximately 400-450 mM NaCl elution.
- Extrinsic System Concentrate factors were tested for activity in the collection syringe and the following recoveries were seen:
- a single unit of plasma is capable of producing as much as 30 ml of active material, sufficient for a large laparotomy.
- an automated system compatible with sterile connections and using blood bank technology was used to generate a therapeutic dose of concentrated ESC that is useful for adhesions prevention.
- Quantitative analysis of anti- blood group B titer from five independent runs in the system also show a reduction of approximately 7-fold in the titer per ml between input plasma and ESC concentrate (Fig. 3). Considering that the volume reduction was approximately 6-fold in the ESC, that translates to an approximately 44-fold reduction in the titer of hemoagglutinins in the product of the system.
- the system can be used to prepare a therapeutic protein that is blood group type independent, originating from as little as one blood unit.
- a single step purification using blood bank technology is sufficient to generate a therapeutic dose of a highly concentrated protein mix with sufficient reduction of hemoagglutinins to render the product blood group type independent.
- Example 3 Purification of FVII using a single disposable column (single step) chromatography.
- FVII was purified and concentrated from other factors tested (FII, FV, and FX) in a single step purification.
- concentration factor of factor over input plasma is calculated by multiplying the recovery by the volumetric concentration factor of the elution vs. the input plasma. In this case about 12-13 fold.
- Factor VII was separated completely from other PPSB factors (e.g. FII, FX), and separated from the majority of activity of the co-factor V.
- Factor V can be easily reduced, however, by freeze-thawing the sample.
- the activity of FV was reduced to 0.6% and 1.8% from 1% and 8%, in the 250mM and 300mM elutions, respectively. This increased the purification factor of the FVII activity to >95% from the other enzymatic coagulation factors.
- the normal Factor VII plasma concentration is 0.5 pg/mL.
- Factor VII levels of 15-25% are generally sufficient to achieve normal hemostasis (Bauer, K.A.: Treatment of Factor VII deficiency with recombinant Factor Vila, Haemostasis 1996; 26 (suppl 1): 155-158.).
- Recombinant FVIIa is only recovered at 20% activity in plasma (NovoSeven® Instructions For Use).
- FVII can be activated by Calcium Chloride in the presence of other coagulation factors (e.g. Blood, Vol. 60, No. 5 (November), 1982).
- 125 ml were loaded on a miniature disposable column preloaded with 5 ml of anion exchange resin as described in the first example. Following a 75mM buffered NaCl wash, a 25mM Calcium chloride activation solution was loaded at a rate of 0.5ml/min. The first 20 ml of this activation solution yielded a sharp peak (Fig. 4), and this was collected and tested for FVII activity.
- Flla activated factor II, or Thrombin
- FVIIa was highly concentrated in this fraction. 68% of FVII activity was recovered in this fraction, thus indicating that not only can we produce FVII separated from other coagulation factors, but also generate active FVIIa in a single column (single step) purification.
- FX Factor X
- FVII can be activated by Calcium Chloride in the presence of other coagulation factors (e.g. Blood, Vol. 60, No. 5 (November), 1982).
- FII and the residual FX activity were detected in the 420mM elution step (an additional 50% of FII activity, and 48% of FX activity).
- FV is activated via CaCF and is therefore very short-lived, and FV activity would not contaminate the preparation.
- Example 5 Enrichment of the enzymatic factors II, V, VII, VIII, IX and X.
- ESC Extransic System Concentrate
- An anion exchange column (HiTrap Q Fast Flow) was used either in our automated FuseX system described herein, or in a standard FPFC instrument, together with Fresh Frozen Plasma and the herein described buffers.
- Wash buffer a buffer comprised of lOmM arginine, lOmM sodium citrate, and lOOmM NaCl pH 7.4
- the concentration of factor II in the input plasma was 104.1% compared to the international standard (or 1.041 times as much), and the concentration of the same factor in the CCC was 517.2% (or 5.172 as much). That indicates that the CCC has approximately five times the activity of factor II per ml than the plasma that was used to make it, and (in this case) also over five times the activity of factor II than would be found in an international standard.
- factor X levels in the input plasma were only 75% of the levels found in international plasma standard, and the CCC had approximately 400% (or 4-times as much) as the levels of the international standard per ml, but over five times as much concentration of active factor than the input plasma (402%/75%).
- PROTOCOL 25 column volumes of plasma were passaged on an anion exchange resin, followed by 2-3 column volumes of a low saline wash solution ( ⁇ l50mM NaCl), and eluted with an intermediate NaCl concentration salt solution (350-600mM NaCl). The volumetric concentration was therefore approximately 6.3 fold (126/20).
- the test is a aPTT-based assay (explained above).
- the recovery value is calculated as an average of the result from several dilutions that yield a similar recovery and are therefore on the linear part of the curve ( ⁇ 10% difference between measurements). In this case, three different measurements gave recovery yields of 79- 88% for FIX between different tested dilutions of ESC (Fig. 5).
- composition contains FIX at very high amounts, together with FII, FV, FVII, FVIII, and FX (tested in other experiments).
- Example 6 CCC is beneficial in adhesion prophylaxis and fibrinogen reduction increases its specificity in a rat model.
- the Coagulation Complex Concentrate (CCC) consists of FII, FV, FVII, FVIII, FIX and FX as obtained by the method in Example 1 or 6.
- CCC Coagulation Complex Concentrate
- Example 7 A stable CCC/ESC composition containing factor V.
- FV FFP is maintained routinely for as much as 2 years frozen without losing significant activities of factor V activity, as is known in the art). There is no commercial process available for producing stable FV. This is due to excessive purification, as stabilizing elements may be purified out.
- ESC Extrinsic System Concentrate
- ESC is defined as a composition comprising the coagulation factors of the Extrinsic system, namely factors II, V, VII and X.
- CCC Treatment Complex Concentrate
- factors VIII and IX the“tenase” complex
- Factors II, VII, IX, and X are highly similar proteins sharing many traits.
- Factor V is the closest homologue to factor VIII.
- factor V is notoriously known as a labile factor.
- no factor V containing product is available today (National Hemophilia Foundation), in no small part due to the difficulty in its stabilization.
- shock freezing of the composition at temperatures ⁇ -60C resulted in a massive decrease in their activity (at least 50%) (Fig. 7).
- a viable option for the ESC is cold-storage transport chain. This is because blood hanks and establishments produce such labile products as platelets (In a closed system, current packs allow storage at 22°C ⁇ 2°C with continual gentle agitation for up to 5 days; British Journal of Haematology, 2003, 122, 10-23, Guidelines for the Use of Platelet Transfusions).
- Another option to stabilize factor V is by improving the freezing process using cryoprotectants. These are pharmaceutically accepted excipients that have an effect on the freezing process and thereby on the composition. Surprisingly, in spite of the dramatic reduction of the factor V activity in ESC after freezing at low temperatures, we found that the addition of sucrose to a final concentration of approximately 2% (weight/volume) to the ESC composition and gentle freezing of the formulation at -30°C enabled full preservation of the factor V activity after as much as 4 weeks.
- FV can be sufficiently stabilized to retain the majority of its biological activity without freezing which is a large advantage for some applications, and essentially completely stabilized for the long term by selecting the freezing method and cryoprotectant.
- Using 2% sucrose as a cryoprotectant and freezing at -30°C instead of at temperatures lower than -60°C (or liquid N 2 ) also protected against the large decline in activity of FV seen using other freezing methods.
- Example 8 CCC is beneficial in adhesion prophylaxis and fibrinogen reduction increases its specificity in a pig model.
- the Coagulation Complex Concentrate comprises the intrinsic tenase, extrinsic tenase, and prothrombinase complex, i.e. FII, FV, FVII, FVIII, FIX and FX as obtained by the method in Example 1, 5, 6 or 7.
- CCC Female pigs underwent both abdominal and uterine surgery. CCC was prepared and applied directly in the peritoneal cavity on all regions operated. Pigs were allowed to recover for two weeks and then sacrificed for analysis.
- Figs. 10A-B there was a dramatic and overall statistically significant reduction of both the score (severity) and extent (area) of the adhesions.
- Fig. 10A parses the score of the adhesions according to the region they were found in. In all regions there were less adhesions.
- Fig. 10B all of the adhesion areas and scores were summed in the test and control pigs to yield a reduction of adhesions in both parameters that is larger than 80% and statistically significant (Student’s T-test).
- CCC was efficient in reducing surgical adhesions in both the abdominal cavity and in gynecological procedures.
Landscapes
- Health & Medical Sciences (AREA)
- Heart & Thoracic Surgery (AREA)
- Vascular Medicine (AREA)
- Engineering & Computer Science (AREA)
- Anesthesiology (AREA)
- Biomedical Technology (AREA)
- Hematology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicines Containing Material From Animals Or Micro-Organisms (AREA)
- External Artificial Organs (AREA)
Abstract
A sterile closed-system for producing a single therapeutic dose of a purified, enriched, therapeutic blood product as well as methods for preparing said therapeutic blood product, are provided.
Description
A CLOSED SYSTEM AND METHODS TO PRODUCE THERAPEUTIC, PURIFIED PLASMA PROTEINS
FIELD OF THE INVENTION
The present invention relates in general to production of therapeutic proteins from blood plasma at point of care.
BACKGROUND OF THE INVENTION
Plasma products, such as fibrin sealants and plasma derived compositions, are widely used in numerous medical procedures. For example:
The Vivostat system for preparing autologous fibrin sealant - this system must be placed in the operating theater in order to withdraw autologous blood from a patient and can therefore be an open system as there is no actual“manufacturing” performed but only a“procedure” under the surgeon’s supervision. This system in no way allows or is compatible with producing the material at a manufacturing facility capable of producing sterile blood components (blood establishment, hospital blood bank etc.).
Purified stabilized therapeutic compositions. These include a variety of recombinant or plasma derived compositions that, however, all require to be quarantined for at least six months (blood components) or produced at a different manufacturing facility than point of care (stable plasma derived products [PDMPs] or recombinant proteins) and therefore require stabilization, lyophilization, freezing, and/or the addition of excipients most typically polymers or monomers of sugar moieties (e.g. mannitol, sucrose), but also human proteins (e.g. albumin), protease inhibitors (e.g. benzamidine, aprotinin).
Platelet Rich Plasma production systems: these systems only manipulate the cellular component utilizing physical filters and/or centrifugation and/or gels that are based on physical properties of density of the separated platelets. There is no electrostatic separation in these cases, specifically not at a molecular level of proteins. Also, these are not“closed” systems as the blood collection is always autologous and utilized at point of care on the same patient. Thus the resulting material is not a drug substance, but the whole system is used as part of a“procedure” and not as a manufacturing system.
Blood component separation systems: these systems are routinely used in the collection and crude separation of blood into its cellular components (e.g. red blood cells and platelets) and non-cellular components (plasma) for therapeutic use and are indeed closed systems. However, these rely on purely physical separation methods - exclusively filtration or centrifugation, and do not allow for the integration of a biochemical separation module.
Therapeutic plasma exchange systems: these systems integrate a biochemical separation module (e.g. for LDL removal, CRP removal, therapeutic plasma exchange), but are used only in a therapeutic setting in continuous connection to the patient in order to filter components out of the blood, and cannot be used to produce or purify proteins therefrom.
There remains therefore an unfulfilled need for a production system capable of rapidly producing therapeutic proteins at blood establishments in a closed, sterile manner, from stored blood plasma units.
SUMMARY OF INVENTION
In one aspect, the present invention provides a sterile closed-system for producing a purified, enriched, therapeutic blood product, the system comprising: a sterile chromatography system comprising: (i) at least one separation module having fluid entrance and exit; (ii) at least one sterile container comprising or designed to contain or for holding sterile wash solution fluidly connected to said fluid entrance of said separation module; (iii) at least one sterile container comprising or designed to contain or for holding sterile elution solution fluidly connected to said fluid entrance of said separation module; (iv) at least one sterile collecting container, optionally comprising sterile dilution buffer, fluidly connected to said fluid exit of said separation module; (v) a waste container and/or a waste exit fluidly connected to said fluid exit of said separation module; (vi) a sterile connector suitable for sterilely connecting to a sterile container comprising plasma; (vii) at least one stopcock; and (viii) at least one one-way valve placed between at least some of the containers, at least one separation module, sterile connector and stopcock, ensuring directional process flow between the above containers; and at least one separation module, sterile connector and stopcock.
In another aspect, the present invention provides a method for producing a purified, enriched, therapeutic blood product, the method comprising: (a) sterilely connecting a first container comprising at least one unit of sterile blood plasma to the sterile chromatography system of any one of the embodiments of the above mentioned first aspect using a sterile connection device; (b) separating and enriching one or more therapeutic blood factors according to a predetermined program comprising loading the at least one unit of sterile blood plasma on one of the least one separation module by means of one of the at least one pump in combination with at least one one-way valve, thereby binding one or more therapeutic blood factors on the first separation module, washing the first separation module by transferring a first washing buffer from one of the least one sterile container comprising washing buffer onto the separation module by means of one of the at least one pump in combination with at least one one-way valve, and eluting a fraction from the separation module by transferring from one of the least one sterile container comprising elution buffer onto the separation module a first elution buffer, which optionally comprises an activating agent, by means of one of the at least one pump in combination with at least one one-way valve, wherein the first fraction comprises one or more therapeutic blood factors, and optionally loading the first fraction on a second separation module by means of one of the at least one pump in combination with at least one one-way valve, washing the second separation module with a second washing buffer by means of one of the at least one pump in combination with at least one one-way valve, and eluting a second fraction from the second separation module with a second elution buffer by means of one of the at least one pump in combination with at least one one-way valve, wherein the second fraction comprises one or more therapeutic blood factors, wherein the directionality of flow at each step is controlled by the at least one one-way valve; and (c) collecting the fraction comprising the one or more therapeutic blood factors in one of the at least one collecting containers and optionally freezing the fraction, thereby producing the purified, enriched, therapeutic blood product.
In another aspect, the present invention further provides a sterile modular kit comprised of at least the following modules: (a) Infusion lines or infusion extension lines as the input to the kit, and compatible with sterile connection devices for the connecting of blood plasma bags; (b) Infusion lines or infusion extension lines as the output of the
kit, compatible with sterile connection devices for the connecting of collection bags, optionally pre-connected to a bag, syringe, or other compatible collection device that may already be filled with buffers e.g. for the dilution of the product or addition of excipient; (c) buffer vessels capable of being manipulated by the corresponding electromechanical device (either bags or syringes); (d) tubing, either flexible or not flexible (e.g. plastic connectors), to enable the process flow; (e) Stopcocks, check valves, one-way valves, or any combination thereof, to direct process flow from the various inputs (buffers, plasma) according to the processing program pre-programmed into the electromechanical device; (f) at least one separation modules is independently selected from a column, filter, membrane or manifold comprising a resin selected from an anion exchange resin; a cation exchange resin; a resin bound to an affinity ligand, such as an antibody, protein A, and protein G; and a gel filtration/size exclusion resin; (g) at least one buffer vessel containing within or designed to contain a washing solution comprising up to 200m M anions, such as chloride, citrate, phosphate, carbonate, sulfate, and sulfonate, preferably chloride, e.g. up to 150m M of its sodium salt; and a biocompatible buffer such as aliphatic acids (e.g. acetic, propionic, butyric), negatively charged amino acids (e.g. serine, lysine, histidine, glutamic acid, aspartic acid) or positively charged amino acids (e.g. lysine, arginine and histidine); (h) at least one buffer vessel containing within or designed to contain an elution solution comprising between 200-2000 mM anions, such as chloride, citrate, phosphate, carbonate, sulfate, and sulfonate, e.g. up to 500mM of its sodium salt or 25 mM of its calcium salt essentially without additional different chloride salt; and a biocompatible buffer such as aliphatic acids (e.g. acetic, propionic, and butyric acid), negatively charged amino acids (e.g. serine, histidine, glutamic acid, aspartic acid), and positively charged amino acids, (e.g. lysine, arginine and histidine) ; (i) Optionally, an additional purification module - column, filter, or manifold, containing within a cation exchanger of the groups CM, S, SM or SP1 (j) optionally, an additional purification module - column, filter, or manifold, containing within a resin bound to an affinity ligand such as an antibody, protein A, protein G, or specific binding protein; (j) Optionally, an additional purification module - column, filter, or manifold, containing within a resin without any functional groups such as sephadex, agarose, sepharose, or other resins without functional groups; (k) Optionally, a buffer vessel containing a solution of solvent
and/or detergent; (1) Optionally, a collection vessel pre-connected to the outgoing infusion line or infusion line extension; (m) all of the kit components are (i) Pre-sterilized by irradiation or individually sterilized and assembled aseptically; (ii) Pre-assembled as a closed system with no open ports communicating with the external atmosphere, and those ports being compatible with sterile connection devices to guarantee seamless production of a sterile product without a requirement for a sterile environment; and comprised of biocompatible plastic, glass, and/or metal components.
BRIEF DESCRIPTION OF DRAWINGS
Figs. 1A-C show a sterile closed-system for producing a partially purified, partially enriched, therapeutic blood product. (A) Assembly of a minimal sterile chromatography system (1) to be manipulated by an external pump and servo motor to direct flow of liquids. Input plasma (16) is connected using a sterile connection device to a flexible input tube (17) that is provided sealed (e.g. with a cap) and leads into a one way valve (4) (or check valve or other engineering solution enabling directional flow). The flow direction is indicated by the direction of the arrow. A three-way connector (5) (e.g. a T-connector or a Y connector) connected to a buffer container (3) allows the application of variable buffer compositions such as wash or elution buffers. This entire unit (2) (one-way valve (4), three-way connector (5), and buffer vessel (3) can be repeated to allow multiple buffers for washing, eluting a certain protein(s) composition, and eluting additional protein(s) compositions. These units are then connected through tubing (6) (flexible or rigid) to the separation module (7) (e.g. a column filled with a separation resin as described herein). A stopcock (9) (or other valve capable of directing flow in one of several directions) is guided by means of a servo motor (or similar element capable of rotating the valve and setting the flow direction) to either the waste (11) or product (10) side. The product is directed to a distribution manifold (8) in order to dispense one or more therapeutic doses. (B) The minimal repeating unit (11) of the distribution manifold (8) is comprised of a stopcock (13) (or other valve capable of directing flow in one of several directions) connected to a collection vessel (12). In this example the valve is a 3-way stopcock (flow directions indicated by 3-way arrow). Flow of product can be directed e.g. to (10) additional collection containers or additional
separation modules past collection containers A and B (arrow indicating product flow direction); (14) to collection container A (arrow indicating flow direction), or (15) to collection vessel B (arrow indicating flow direction), etc’. (C) - A sterile chromatography system (1) comprising the elements depicted in (A) and (B) can be manipulated externally via an electromechanical device comprising a pump such as a peristaltic pump (19) that can integrate on the flexible tubing and thereby push plasma through the system and optionally also withdraw solution from the buffer vessel (e.g. by adding an additional pump and placing it on the tubing after the vessel). Alternatively the pump can be a syringe pump (18) that utilizes direct pressure on the buffer vessel in the form of a syringe to drive the solution through the kit, and aspirate plasma (16) by pulling on the syringe. The force is exerted on the plunger externally without compromising the internal solution sterility. The machine would include a controller element (20) (e.g. a Printed Circuit Board (PCB)), and some form of output (21) (e.g. LED lights and buttons). A motorized rotating element (22) (e.g. a servo motor) can direct flow of the solution by rotating the stopcock either towards the waste (down) or the collection/distribution element (right).
Figs. 2A-B show the removal of significant portion of antibodies in serum. (A) Western Blot for antibodies in all fractions (Goat anti human polyvalent immunoglobulins alkaline phosphatase conjugated was acquired from Sigma (A3313). The heavy chain (50 kDa) but not the light chain is well detected using this antibody. (B) - Coommassie staining of all fractions. M = Marker, P = Input plasma, W = Wash, E = Elution. NOTE - plasma was diluted 3 times as much as the other fractions prior to loading, due to the high concentration of antibodies affecting the running of the gel. Arrows point to the band representing the Immunoglobulin heavy chain in both gels.
Fig. 3 shows a reduction of approximately 7-fold in anti-B titer per ml between input plasma and ESC concentrate.
Fig. 4 depicts a run profile of a single step purification of FVIIa and FX. The trace marked with an asterisk is the optical density (OD) at a wavelength of 220nm. The trace marked with two asterisks shows the concomitant drop in conductivity indicative with the change of the buffer in this fraction from wash to activating solution. FVIIa
activity (activated FVII) was measured in the 20 ml collected of the activation solution that include the peak indicated by an arrow.
Fig. 5 shows a Factor IX calibration curve performed with calibrator plasma showing a linear relation between the log dilution of the plasma and the time to clot.
Figs. 6A-B show adhesion area and score in rats that have undergone extensive abdominal surgery. (A) average adhesion area in the rats in the different groups. (B) adhesion scores also including the adhesion grading (a measure of its tenacity and vascularity).
Fig. 7 shows Factor V recovery and stability in ESC/CCC. Frozen, shock freezing of the composition at temperatures below -60°C; Cold, 4°C; RT, room temperature after 24 hrs (black) or 48 hrs (white).
Fig. 8 depicts a graph showing Factor V levels in cold storage in the absence (solid line) or presence of a dosage of heparin sufficient to inhibit 1% (dashed line) or 5% (dotted line) of the coagulation factors (0.01 and 0.05 units/ml, respectively).
Fig. 9 shows Factor V levels in ESC after freezing at -30°C.
Figs. 10A-B deptict data showing statistically significant reduction (>80%) after application of Coagulation Complex Concentrate (CCC) of the present invention in both area and score of adhesions in different compartments (A) and as sum of all regions measured (B). Black bars, control (untreated animals); Grey bars, animals treated with CCC obtained using the system and methods of the present invention comprising FII, FV, FVII, FVIII, FIX and FX.
DETAILED DESCRIPTION OF THE INVENTION
In the following detailed description of various embodiments, reference is made to the accompanying drawings that form a part thereof, and in which are shown by way of illustration specific embodiments in which the invention may be practiced. It is understood that other embodiments may be utilized and structural changes may be made without departing from the scope of the present invention.
In one aspect, the present invention provides a sterile closed-system for producing a purified, enriched, therapeutic blood product, the system comprising: a sterile chromatography system comprising: (i) at least one separation module having fluid
entrance and exit; (ii) at least one sterile container comprising or designed to contain or for holding sterile wash solution fluidly connected to said fluid entrance of said separation module; (iii) at least one sterile container comprising or designed to contain or for holding sterile elution solution fluidly connected to said fluid entrance of said separation module; (iv) at least one sterile collecting container, optionally comprising sterile dilution buffer, fluidly connected to said fluid exit of said separation module; (v) a waste container and/or a waste exit fluidly connected to said fluid exit of said separation module; (vi) a sterile connector suitable for sterilely connecting to a sterile container comprising plasma; (vii) at least one stopcock; and (viii) at least one one-way valve placed between at least some of the containers, at least one separation module, sterile connector and stopcock, ensuring directional process flow between the above containers; and at least one separation module, sterile connector and stopcock.
In certain embodiments, the blood product comprises one or more therapeutic blood factors, such as coagulation factors.
In certain embodiments, the sterile closed system further comprises at least one pump designed to independently transfer the plasma, sterile wash solution, and sterile elution solution from their containers onto the at least one separation module without directly contacting the plasma, sterile wash solution, or sterile elution solution.
In certain embodiments, the at least one pump is at least one syringe pump or at least one peristaltic pump.
In certain embodiments, the sterile closed system further comprises a control module designed to control the operation of said at least one pump.
In certain embodiments, the sterile closed system further comprises a display unit.
In certain embodiments, the sterile chromatography system 1 comprises at least one three-way connector, such as a T-connector or a Y-connector, for fluidly connecting the above containers; and at least one separation module, sterile connector and stopcock via tubing.
In certain embodiments, one one-way valve and one container connected via a three-way connector comprises a container unit, which may be fluidly connected with
identical container units, wherein each container contains or is designed to contain an identical or different solution, such as a wash solution or an elution solution.
In certain embodiments, the sterile closed-system is designed to produce 1 to 12 therapeutic doses of the purified, enriched, therapeutic blood product.
In certain embodiments, each one of the at least one separation modules is independently selected from a column, filter, membrane or manifold comprising an anion exchange resin; a column, filter, membrane or manifold comprising a cation exchange resin; a column, filter, membrane or manifold comprising a resin bound to an affinity ligand, such as an antibody, protein A, and protein G; and a column, filter, membrane or manifold comprising a gel filtration/size exclusion resin.
In certain embodiments, each one of the at least one separation modules is independently selected from a column, filter, membrane or manifold comprising a resin selected from an anion exchange resin and a gel filtration/size exclusion resin.
In certain embodiments, the anion exchange resin is selected from Diethylaminoethyl (DEAE), quaternary aminoethyl (QAE), and quaternary ammonium (Q); the cation exchange resin is selected from carboxymethyl (CM), sulpho (S), sulphomethyl (SM) or sulphopropyl (SP); and the filtration/size exclusion resin is selected from sephadex, agarose and sepharose; preferably, the anion exchange resin is Q.
In certain embodiments, the sterile connector is suitable for sterilely connecting to the sterile container via sealed infusion tubing comprising RadioFrequency (RF)- reactive thermoplastic material (aka as dielectric welding or radiofrequency welding), optionally in accordance with IS 09001, Good Manufacturing Practice (GMP) for blood banks, or code of Federal Regulations (CFR) standards for blood hanks.
In certain embodiments, the at least one sterile container is at least one sterile, syringe, plastic bag, glass vial or plastic vial. In certain embodiments, the at least one sterile container is at least one disposable sterile container.
In certain embodiments, the at least one sterile container of (ii), (iii) or (iv) is at least one syringe; and the at least one pump is at least one syringe pump.
In certain embodiments, the at least one sterile container, e.g. at least one syringe, holds a volume of 1-50 ml, for example 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20 25, 30, 35, 40, 45, or 50ml, preferably 13, 25 or 50 ml.
In certain embodiments, the at least one container designed to contain or comprising wash solution is one syringe operationally connected to one of the at least one syringe pumps, and the at least one container designed to contain or comprising elution solution is one syringe operationally connected to one of the at least one syringe pumps.
In certain embodiments, the at least one sterile collecting container is at least two sterile collecting containers fluidly connected to said fluid exit of said separation module via a manifold, wherein each sterile collecting container is connected to the manifold via a tube and a stopcock. The tube may be an infusion extension tube or an RF- compliant connector.
In certain embodiments, the stopcock connects one of the at least one separation module and the waste container and controls flow to either one of them.
In certain embodiments, the sterile closed system of the invention further comprises a power supply unit.
The display unit of the sterile closed system of the invention may comprise Light Enhanced Displays (LEDs), lights, sound-emitting devices, microphone, screen, or any combination thereof, capable of receiving a starting command and projecting information on the process (ready, working, finished, error).
In certain embodiments, the sterile closed system further comprises at least one pump designed to transfer the plasma, sterile wash solution, and sterile elution solution from their containers onto the at least one separation module without directly contacting the plasma, sterile wash solution, or sterile elution solution; the sterile closed system further comprises a control module designed to control the operation of said at least one pump; the sterile closed system further comprises a display unit; each one of the at least one separation modules is independently selected from a column, filter, membrane or manifold comprising an anion exchange resin; a cation exchange resin; a resin bound to an affinity ligand, such as an antibody, protein A, and protein G; and a gel filtration/size exclusion resin; the sterile connector is suitable for sterilely connecting to the sterile container via sealed infusion tubing comprising RF-reactive thermoplastic material; the at least one sterile container of (ii), (iii) or (iv) is a syringe; and the at least one pump is at least one syringe pump; and the stopcock connects one of the at least one separation module and the waste container and controls flow to either one of them. In particular
embodiments, the at least one sterile collecting container is at least two sterile collecting containers fluidly connected to said fluid exit of said separation module via a manifold, wherein each sterile collecting container is connected to the manifold via a tube and a stopcock.
In certain particular embodiments, each one of the at least one separation modules is independently selected from a column, filter, membrane or manifold comprising an anion exchange resin and a gel filtration/size exclusion resin; the at least one container designed to contain or comprising wash solution is one syringe operationally connected to one of the at least one syringe pumps, and the at least one container designed to contain or comprising elution solution is one syringe operationally connected to one of the at least one syringe pumps;.
In certain particular embodiments, the anion exchange resin is selected from DEAE, QAE, and Q; and the filtration/size exclusion resin is selected from sephadex, agarose and sepharose; preferably, the anion exchange resin is Q.
In more particular embodiments, the sterile closed system comprises a sterile connector suitable for sterilely connecting to the sterile container via sealed infusion tubing comprising RF -reactive thermoplastic material; a first syringe operationally connected to one of the at least one syringe pumps; the first syringe is connected via a one-way valve to a second syringe comprising washing buffer and operationally connected to one of the at least one syringe pumps; the second syringe is connected via a one-way valve to a third syringe comprising elution buffer and operationally connected to one of the at least one syringe pumps; the third syringe is connected via a one-way valve to a first separation module comprising an anion exchange resin; a cation exchange resin; a resin bound to an affinity ligand, such as an antibody, protein A, and protein G; and a gel filtration/size exclusion resin and optionally to a fourth syringe comprising elution buffer and operationally connected to one of the at least one syringe pumps; the fourth syringe, if present, is connected via a one-way valve to the first separation module; and the first separation module is connected via the stopcock to the waste container and via the stopcock and a manifold to at least two collecting syringes, wherein each collecting syringe is connected to the manifold via a tube and a stopcock.
Reference is now made to Figs. 1A-C schematically illustrating a sterile closed- system for producing a purified, enriched, therapeutic blood product. The system comprises a sterile chromatography system 1 schematically illustrated in Figs. 1A-B comprising at least one repeating container unit 2 comprising a container 3, e.g. a syringe, a one-way valve 4, and a three-way connector 5. The repeating container unit 2 may be connected to an identical repeating container unit via tubing 6 and each container 3 contains or is designed to contain an identical or different solution, such as a wash solution or an elution solution or is intended to serve as a collection container of the product. One repeating container unit is fluidly connected to a separation module 7, which is fluidly connected to a waste container or a collection unit 8 via a stopcock 9 having at least one exit for product collection 10 and at least one exit for waste 11. The collection unit 8 may comprise one or more repeating container units 11, each one comprising a collection container 12 and a stopcock 13 controlling the flow. Each stopcock may be turned independently to allow flow to one of the collection containers 14 or another collection container 15.
More than one separation module 7 may be fluidly connected to the repeating container units. The sterile chromatography system 1 is fluidly connected to a sterile container comprising plasma 16 via a sterile connector 17 suitable for sterilely connecting to the sterile container 16. At the other end, the sterile chromatography system 1 is fluidly connected to one or more collection containers. For example, as shown in Fig. IB, in case there are more than one collection container, they are connected via a distribution manifold 8 comprising a minimal repeating unit 11 comprising a stopcock 13 connected to a collection container 12.
Fig. 1C shows examples of integration of the sterile chromatography system 1 with at least one pump, either a syringe pump 18 or a peristaltic pump 19; a control module 20; and a display unit 21 including displays for input (button/ LED/ keyboard/ touchpad etc’) to form the closed system. The control module comprises a computer controller / PCB / chip or similar device that controls the operations of the at least one pump and optionally server motor(s) 22 controlling the stopcocks.
In certain embodiments, the sterile chromatography system 1 of any one of the above embodiments is a disposable, single -use, system, wherein the at least one sterile container of (ii) or (iii) comprises a wash solution or an elution solution.
In another aspect, the present invention provides a method for producing a purified, enriched, therapeutic blood product, the method comprising: (a) sterilely connecting a first container comprising at least one unit of sterile blood plasma to the sterile chromatography system of any one of the embodiments of the above mentioned first aspect using a sterile connection device; (b) separating and enriching one or more therapeutic blood factors according to a predetermined program comprising loading the at least one unit of sterile blood plasma on one of the least one separation module by means of one of the at least one pump in combination with at least one one-way valve, thereby binding one or more therapeutic blood factors on the first separation module, washing the first separation module by transferring a first washing buffer from one of the least one sterile container comprising washing buffer onto the separation module by means of one of the at least one pump in combination with at least one one-way valve, and eluting a fraction from the separation module by transferring from one of the least one sterile container comprising elution buffer onto the separation module a first elution buffer, which optionally comprises an activating agent, by means of one of the at least one pump in combination with at least one one-way valve, wherein the first fraction comprises one or more therapeutic blood factors, and optionally loading the first fraction on a second separation module by means of one of the at least one pump in combination with at least one one-way valve, washing the second separation module with a second washing buffer by means of one of the at least one pump in combination with at least one one-way valve, and eluting a second fraction from the second separation module with a second elution buffer by means of one of the at least one pump in combination with at least one one-way valve, wherein the second fraction comprises one or more therapeutic blood factors, wherein the directionality of flow at each step is controlled by the at least one one-way valve; and (c) collecting the fraction comprising the one or more therapeutic blood factors in one of the at least one collecting containers and optionally freezing the fraction, thereby producing the purified, enriched, therapeutic blood product.
In certain embodiments, step (b) comprises partially separating and enriching one or more therapeutic blood factors
In certain embodiments, the purified therapeutic blood product is a partially purified therapeutic blood product.
In certain embodiments, the enriched therapeutic blood product is a partially enriched therapeutic blood product.
In certain embodiments, the at least one units of sterile plasma is (a) autologous plasma; (b) allogeneic plasma from a single donor (also called Fresh Frozen Plasma (FFP)) that is pre-tested for pathogens; or (c) pooled allogeneic plasma that is pretested for pathogens and treated for viral reduction. As mentioned, the blood plasma may be pretreated for pathogen reduction by e.g. amotosaleen-based methods, methylene blue- based methods; solvent-detergent methods, UVC irradiation, etc.
In certain embodiments, the allogeneic plasma from a single donor and the pooled allogeneic plasma that are pretested for pathogens and treated for viral reduction by solvent-detergent treatment and optionally filter-sterilized, such as Octaplasma®, a viral-reduced plasma produced from multiple units of plasma and treated for pathogen and viral reduction.
To illustrate the process by way of a non-limiting example, a separation module may be used, which is a 7ml column with an anion exchange resin. Three syringes (1, 2, and 3) are included in this specific system containing 25, 50, and 50 ml of water, wash buffer, and elution buffer, respectively. The flow direction, flow rate, solution volume, time allowed for each step, column volumes, and residence time are outlined in Table 1.
The term "column volume" as used herein refers to the volume of the separation column. The term "residence time" as used herein refers to the time that is required for one column volume to pass through the system. This value is obtained by dividing the flow rate through the system by the column volume.
In certain embodiments, the method produces 1 to 12 therapeutic doses of the purified, enriched, therapeutic blood product.
In certain embodiments, the method produces 1 to 12 therapeutic doses of the purified, enriched, therapeutic blood product starting from one unit of input blood plasma.
The chromatography system of the present invention may be sterilely connected a sterile container comprising plasma by any method providing a sterile connection. For example, there are systems for sterile connection that have a closed septum system. In these systems there are two parts - the acceptor (which in this case would belong to the chromatography system) and the donor (which would belong to the sterile container comprising plasma). Then there is a cover that, when the two parts are clicked together covers the connection to guarantee sterility. When the system and the plasma container are connected, the donor part penetrates the septum by a mechanism such as a spring- loaded needle making the connection.
Another option would be to use standard luer lock connectors on the plasma container and chromatography system side, that are connected in a sterile environment (e.g. a sterile hood).
In certain embodiments, the sterile connection device is a sterile tubing welder and the step of sterilely connecting the first container to a sterile chromatography system without compromising sterility of the unit comprises welding a tube comprising RF- reactive thermoplastic materials connected to first container to a tube comprising RF- reactive thermoplastic materials connected to the chromatography system by the means of the sterile tubing welder.
In certain embodiments, each one of the at least one separation modules is selected from a column, filter, membrane or manifold comprising an anion exchange resin; a cation exchange resin; a resin bound to an affinity ligand, such as an antibody, protein A, and protein G; and a gel filtration/size exclusion resin.
In certain embodiments, the at least one separation modules is selected from a column, filter, membrane or manifold comprising an anion exchange resin and a gel filtration/size exclusion resin.
In certain embodiments, the anion exchange resin is selected from DEAE, QAE, and Q; the cation exchange resin is selected from CM, S, SM or SP; and the filtration/size exclusion resin is selected from sephadex, agarose and sepharose; preferably the anion exchange resin is Q.
In certain embodiments, the at least one sterile container of (ii), (iii) or (iv) is at least one syringe; and the at least one pump is at least one syringe pump.
In certain embodiments, the at least one container comprising wash solution is one syringe operationally connected to one syringe pump, and the at least one container comprising elution solution is one syringe operationally connected to one syringe pump.
In certain embodiments, the wash solution comprises up to 200mM anions, such as chloride, citrate, phosphate, carbonate, sulfate, and sulfonate, preferably chloride, e.g. up to 150mM of its sodium salt; and a biocompatible buffer such as aliphatic acids (e.g. acetic, propionic, and butyric acid), negatively charged amino acids (e.g. serine, histidine, glutamic acid, aspartic acid), and positively charged amino acids, (e.g. lysine, arginine and histidine).
In certain embodiments, the wash buffer comprises 0, 10, 20, 30, 40, 50, 60, 70, 80, 90, 100, 110, 120, 130, 140, 150, 160, 170, 180, 190, or 200 mM anions, e.g. in the form of NaCl. In certain embodiments the wash buffer comprises up to 200 mM NaCl or up to 100 mM NaCl.
In particular embodiments, the washing buffer comprises up to 80mM NaCl or up to 150mM NaCl, preferably 75mM NaCl or 100m M NaCl; and arginine and citrate, such as 5-50 mM arginine and citrate, preferably 10m M arginine and I OmM citrate, at physiological pH, such as 7.2-7.5, e.g. 7.4.
In certain embodiments, the elution buffer comprises between 200-2000 mM anions, such as chloride, citrate, phosphate, carbonate, sulfate, and sulfonate, e.g. up to 500mM of its sodium salt or 25 mM of its calcium salt essentially without additional different chloride salt; and a biocompatible buffer such as aliphatic acids (e.g. acetic, propionic, and butyric acid), negatively charged amino acids (e.g. serine, histidine, glutamic acid, aspartic acid), and positively charged amino acids, (e.g. lysine, arginine and histidine).
In certain embodiments, the elution buffer comprises 200, 300, 400, 500, 600, 700, 800, 900, 1000, 1100, 1200, 1300, 1400, 1500, 1600, 1700, 1800, 1900, or 2000 mM anions, e.g. in the form of NaCl. In certain embodiments, the elution buffer comprises 250-300 mM NaCl, 250-500 mM NaCl, 300-500 mM NaCl, or 500-2000 mM NaCl.
In particular embodiments, the elution buffer comprises between 380-500 mM NaCl or 25 mM CaCl2 essentially without additional different chloride salt; and arginine
and citrate, such as 5-50 mM arginine and citrate, preferably I OmM arginine and I OmM citrate, at physiological pH, such as 7.4.
The sterile closed-system as defined herein may be used for producing any purified, enriched, therapeutic blood product, depending on the combination of type of separation module and wash and elution buffers used. For example, Table 2 discloses a number of coagulation factors and combinations thereof that can be produced with the sterile closed-system of the present invention using an anion exchange resin and exemplary conditions used. When a ligand column, such as a protein A or protein G column, is used to prepare a fraction of immunoglobulins, any physiological pH buffer may be used has wash buffer and any physiological buffer having a pH of 2-4 may be used for elution. A heparin-sepharose column may be used to prepare Antithrombin III typically along with a low salt wash buffer and high salt elution buffer.
In certain embodiments, the at least one unit of sterile, blood plasma, is (a) autologous plasma; (b) allogeneic plasma from a single donor that is pre-tested for pathogens; or (c) pooled allogeneic plasma that is pretested for pathogens and treated for viral reduction; the sterile connection device is a sterile tubing welder and the step of connecting the first container to a sterile chromatography system without compromising sterility of the blood plasma or chromatography system comprises welding a tube comprising RF -reactive thermoplastic materials connected to the first container to a tube comprising RF-reactive thermoplastic materials connected to the chromatography system by the means of a sterile tubing welder; each one of the at least one separation modules is selected from a column, filter, membrane or manifold comprising an anion exchange resin; a cation exchange resin; a resin bound to an affinity ligand, such as an antibody, protein A, and protein G; and a gel filtration/size exclusion resin; the at least one sterile container of (ii), (iii) or (iv) is at least one syringe; and the at least one pump is at least one syringe pump; the wash solution comprises up to 200mManions, such as chloride, citrate, phosphate, carbonate, sulfate, and sulfonate, preferably chloride, e.g. up to 150m M of its sodium salt; and a biocompatible buffer such as aliphatic acids (e.g. acetic, propionic, and butyric acid), negatively charged amino acids (e.g. serine, histidine, glutamic acid, aspartic acid), and positively charged amino acids, (e.g. lysine, arginine and histidine); and the elution buffer comprises between 200-2000 mM anions, such as chloride, citrate, phosphate, carbonate,
sulfate, and sulfonate, e.g. up to 450mM of its sodium salt or 25 mM of its calcium salt essentially without additional different chloride salt; and a biocompatible buffer such as aliphatic acids (e.g. acetic, propionic, and butyric acid), negatively charged amino acids (e.g. serine, histidine, glutamic acid, aspartic acid), and positively charged amino acids, (e.g. lysine, arginine and histidine).
In certain particular embodiments, each one of the at least one separation modules is selected from a column, filter, membrane or manifold comprising an anion exchange resin and a gel filtration/size exclusion resin; the at least one container comprising wash solution is one syringe operationally connected to one pump, and the at least one container comprising elution solution is one syringe operationally connected to one pump; the washing buffer comprises up to 80mM NaCl or up to 150m M NaCl, preferably 75mM NaCl or 100m M NaCl; and arginine and citrate, such as 5-50 mM arginine and citrate, preferably I OrnM arginine and I Orn M citrate, at physiological pH, such as 7.4; and the elution buffer comprises between 380-500 mM NaCl or 25 mM CaCF essentially without additional different chloride salt; and arginine and citrate, such as 5-50 mM arginine and citrate, preferably I OrnM arginine and I OrnM citrate, at physiological pH, such as 7.4.
In certain particular embodiments, the anion exchange resin is selected from DEAE, QAE, and Q; and the filtration/size exclusion resin is selected from sephadex, agarose and sepharose.
In certain particular embodiments, the anion exchange resin is Q.
For example, in order to partially purify and enrich Factor II, Factor V, Factor VII, Factor VIII, Factor IX, and Factor X, the predetermined program comprises loading the blood plasma, such as a single donor allogeneic plasma pretested for pathogens, on a column comprising the anion exchange resin Q by means of a syringe operationally connected to one of the at least one syringe pump in combination with at least one one way valve, washing the column by transferring a washing buffer comprising 100m M NaCl, I Orn M arginine and I Orn M citrate, at physiological pH, such as 7.4, by means of asyringe operationally connected to one of the at least one syringe pump in combination with at least one one-way valve, eluting a fraction from the anion exchange column by
transferring an elution buffer comprising 420mM NaCl, I Om M arginine and I Om M citrate, at physiological pH, such as 7.4, by means of a syringe operationally connected to one of the at least one syringe pump in combination with at least one one-way valve, and collecting the fraction in one of the at least one collecting container, wherein the fraction comprises Factor II, Factor V, Factor VII Factor VIII, Factor IX, and Factor X, thereby producing the single therapeutic dose of a therapeutic blood product comprising non- stabilized, partially purified, partially enriched Factor II, Factor V, Factor VII, Factor VIII, Factor IX, and Factor X. In this example, the input plasma was also tested, and the composition generated is compared to the input plasma. Since the volume is reduced approximately l2-fold during the procedure, the factors are effectively concentrated. Two numbers can be obtained from this calculation method. One number is the concentration factor - how much factor activity per ml is found in the extract compared to the input plasma. The second number is the recovery of activity, i.e. the concentration factor divided by the volumetric reduction (12-fold). These numbers are shown in Table 3: Some factors (e.g. factors VIII and IX) were tested in a different experiment (see example 5) where a slightly different calculation method was used but with similar outcomes.
In certain embodiments, this method results in a recovery efficiency of Factor II of at least 60, 65, 70, 75, 80, 85, 90, or 95%.
In certain embodiments, this method results in a recovery efficiency of Factor II of 60-100%, 70-90%, 70-100, 80-90, 80-100, 90-100, or 80-85%.
In certain embodiments, this method results in a recovery efficiency of Factor II of 60, 65, 70, 75, 80, 85, 90, 95, or 100%.
In certain embodiments, this method results in a concentration factor of Factor II of at least 800, 850, 900, 950, 1000, 1050, 1100, 1150, or 1200%.
In certain embodiments, this method results in a concentration factor of Factor II of 800-1200%, 800-1100%, or 900-1100%.
In certain embodiments, this method results in a concentration factor of Factor II of 800, 850, 900, 950, 1000, 1050, 1100, 1150, or 1200%.
In certain embodiments, this method results in a recovery efficiency of Factor V of at least 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, or 50%.
In certain embodiments, this method results in a recovery efficiency of Factor V of 25-50%, 30-45%, 30-40% or 30-35%.
In certain embodiments, this method results in a recovery efficiency of Factor V of 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, or 50%.
In certain embodiments, this method results in a concentration factor of Factor V of at least 300, 325, 350, 375, 400, 425, 450, 475, 500, 525, 550, 575, 600, 625, 650, 675, 700, 725, 750, 775, 800, 825, 850, 875, 900, 925, 950, 975, or 1000%.
In certain embodiments, this method results in a concentration factor of Factor V of 300-1000%, 350-600%, 400-500% or 400-450%.
In certain embodiments, this method results in a concentration factor of Factor V of 300, 325, 350, 375, 400, 425, 450, 475, 500, 525, 550, 575, 600, 625, 650, 675, 700, 725, 750, 775, 800, 825, 850, 875, 900, 925, 950, 975, or 1000%.
In certain embodiments, this method results in a recovery efficiency of Factor VII of at least 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, or 95%.
In certain embodiments, this method results in a recovery efficiency of Factor VII of 40-100%, 50-80, 50-90, 50-100, 60-80%, 60-90, 60-100%.
In certain embodiments, this method results in a recovery efficiency of Factor VII of 60, 65, 70, 75, 80, 85, 90, 95, or 100%.
In certain embodiments, this method results in a concentration factor of Factor VII of at least 800, 850, 900, 950, 1000, 1050, 1100, 1150, 1200, 1250, 1300, 1350, 1400%.
In certain embodiments, this method results in a concentration factor of Factor VII of 800-1400%, 800-1300, 900-1400, 900-1300, 1000-1400, 1000-1300, 1100-1400, 1100-1300, 1200-1400, or 1200-1300%.
In certain embodiments, this method results in a concentration factor of Factor VII of 800, 850, 900, 950, 1000, 1050, 1100, 1150, 1200, 1250, 1300, 1350, 1400%.
In certain embodiments, this method results in a recovery efficiency of Factor X of at least 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, or 95%.
In certain embodiments, this method results in a recovery efficiency of Factor X of 40-100%, 50-80, 50-90, 50-100, 60-80%, 60-90, 60-100%.
In certain embodiments, this method results in a recovery efficiency of Factor X of 60, 65, 70, 75, 80, 85, 90, 95, or 100%.
In certain embodiments, this method results in a concentration factor of Factor X of at least 800, 850, 900, 950, 1000, 1050, 1100, 1150, 1200, 1250, 1300, 1350, 1400%.
In certain embodiments, this method results in a concentration factor of Factor X of 800-1400%, 800-1300, 900-1400, 900-1300, 1000-1400, 1000-1300, 1100-1400, 1100-1300, 1200-1400, or 1200-1300%.
In certain embodiments, this method results in a concentration factor of Factor X of 800, 850, 900, 950, 1000, 1050, 1100, 1150, 1200, 1250, 1300, 1350, 1400%.
In order to partially purify and enrich Factor V, the fraction comprising Factor II, Factor V, Factor VII and Factor X may be loaded on a column comprising the gel filtration/size exclusion resin sephadex, eluting the column with an elution buffer comprising physiological concentrations of buffered sodium chloride, the buffer being a physiologically acceptable buffer, such as citrate, arginine, lysine and/or histidine, and collecting a first fraction in one of the at least one collecting container, wherein the first fraction comprises Factor V, thereby producing the single therapeutic dose of a therapeutic blood product comprising non-stabilized, partially purified, partially enriched Factor V; and collecting a second fraction in one of the at least one collecting container, wherein the second fraction comprises Factor II, Factor VII and Factor X thereby
producing the single therapeutic dose of a therapeutic blood product comprising non- stabilized, partially purified, partially enriched Factor II, Factor VII and Factor X.
In certain embodiments, in order to partially purify and enrich Factor VII, the predetermined program comprises loading the blood plasma, such as a single donor allogeneic plasma pretested for pathogens, on a column comprising the anion exchange resin Q by means of a syringe operationally connected to one of the at least one syringe pump in combination with at least one one-way valve, washing the column by transferring a washing buffer comprising 100m M NaCl, 10m M arginine and lOmM citrate, at physiological pH, such as 7.4, by means of a syringe operationally connected to one of the at least one syringe pump in combination with at least one one-way valve, eluting a fraction from the anion exchange column by transferring an elution buffer comprising 300mM NaCl, lOmM arginine and lOmM citrate, at physiological pH, such as 7.4, by means of a syringe operationally connected to one of the at least one syringe pump in combination with at least one one-way valve, and collecting the fraction in the first of the at least one collecting container, wherein the fraction comprises partially purified and partially enriched Factor VII thereby producing the single therapeutic dose of a therapeutic blood product comprising a partially purified, partially enriched Factor VII.
In certain particular embodiments, this method results in a recovery efficiency of Factor VII of at least 15%, preferably at least 40%, a concentration factor of at least 200%, preferably at least 500%, and a relative purity of at least 80%.
In certain particular embodiments, this method results in a recovery efficiency of Factor VII of at least 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27,
28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, or
50%.
In certain particular embodiments, this method results in a recovery efficiency of Factor VII of 10-50%, 15-45%, or 17-44%.
In certain particular embodiments, this method results in a recovery efficiency of Factor VII of 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34,
35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, or 50%
In certain particular embodiments, this method results in a concentration factor of Factor VII of at least 150, 175, 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475, 500, 525, 550, 575, 600, 625, 650, 675, 700, 725, 750, 775, 800, 825, 850, 875, 900, 925, 950, 975, or 1000%.
In certain particular embodiments, this method results in a concentration factor of Factor VII of 150-1000, 150-900, 150-800, 150-700, 150-600, 150-500, 150-400, 150- 300, 150-200, 300-1000, 300-900, 300-800, 6300-700, 300-600, 300-600, 300-500, 300- 400, 400-1000, 400-900, 400-800, 400-700, 400-600, 400-500, 500-1000, 500-900, 500- 800, 500-700, 500-600, 600-1000, 600-900, 600-800, 600-700, 700-1000, 700-900, 700- 800, 800-1000, 800-900, or 900-1000%.
In certain particular embodiments, this method results in a concentration factor of Factor VII of 150, 175, 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475, 500, 525, 550, 575, 600, 625, 650, 675, 700, 725, 750, 775, 800, 825, 850, 875, 900, 925, 950, 975, or 1000%.
In certain particular embodiments, this method results in a relative purity of Factor VII of at least 70, 75, 80, 85, 90, or 95%.
In certain particular embodiments, this method results in a relative purity of Factor VII of 70-100, 70-90, 70-80, 80-100, 80-90, 90-100, or 90-95%.
In certain particular embodiments, this method results in a relative purity of Factor VII of 70, 75, 80, 85, 90, or 95%.
The term relative purity of a coagulation factor as used herein refers to the percent recovery of the activity of the factor compared to the recovery of all of the extrinsic factors (namely factors II, VII, V, and X) vs. the respective activity in the input plasma.
In certain embodiments, in order to partially purify and enrich Factor Vila, the predetermined program comprises loading the blood plasma, such as a single donor allogeneic plasma pretested for pathogens, on a column comprising the anion exchange resin Q by means of a syringe operationally connected to one of the at least one syringe pump in combination with at least one one-way valve, washing the column by transferring a washing buffer comprising 75mM NaCl, I OmM arginine and I OmM citrate, at physiological pH, such as 7.4, by means of a syringe operationally connected to one of
the at least one syringe pump in combination with at least one one-way valve, activating and eluting a bound fraction on the anion exchange column by transferring a buffer comprising at least 15mM CaCl2, preferably 25mM CaCl2, and 10m M arginine and 10m M citrate, at physiological pH, such as 7.4, essentially without additional different chloride salt, by means of a syringe operationally connected to one of the at least one syringe pump in combination with at least one one-way valve, and collecting the fraction in one of the at least one collecting container, wherein the fraction comprises partially purified and partially enriched Factor Vila thereby producing the single therapeutic dose of a therapeutic blood product comprising a partially purified, partially enriched Factor Vila.
In certain particular embodiments, this method results in a recovery efficiency of Factor Vila of at least 50%, preferably at least 65%, a concentration factor of at least 300%, preferably at least 400%, and a relative purity of at least 80%, preferably at least 95%.
In certain embodiments, this method results in a recovery efficiency of Factor Vila of at least 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, or 95%.
In certain embodiments, this method results in a recovery efficiency of Factor Vila of 40-100%, 50-80, 50-90, 50-100, 60-80%, 60-90, 60-100%.
In certain embodiments, this method results in a recovery efficiency of Factor Vila of 60, 65, 70, 75, 80, 85, 90, 95, or 100%.
In certain embodiments, this method results in a concentration factor of Factor Vila of at least 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475, or 500%.
In certain embodiments, this method results in a concentration factor of Factor Vila of 200-500, 200-400, 200-300, 300-500, or 300-400%.
In certain embodiments, this method results in a concentration factor of Factor Vila of 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475, or 500%.
In certain particular embodiments, this method results in a relative purity of Factor Vila of at least 70, 75, 80, 85, 90, or 95%.
In certain particular embodiments, this method results in a relative purity of Factor Vila of 70-100, 70-90, 70-80, 80-100, 80-90, 90-100, or 90-95%.
In certain particular embodiments, this method results in a relative purity of Factor Vila of 70, 75, 80, 85, 90, or 95%.
It is possible to elute one or two additional factors from the resin already eluted with the CaCF-containing elution buffer by eluting with e.g. a NaCl containing buffer.
Thus, in certain embodiments, in order to partially purify and enrich Factor X, the method further comprises the step of eluting a second fraction from the column with an elution buffer comprising about 300mM NaCl and 10m M arginine and 10m M citrate, at physiological pH, such as 7.4 by means of a syringe operationally connected to one of the at least one syringe pump in combination with at least one one-way valve, and collecting the fraction in one of the at least one collecting container, wherein the fraction comprises partially purified and partially enriched Factor X, thereby producing the single therapeutic dose of a therapeutic blood product comprising a partially purified, partially enriched Factor X.
In certain particular embodiments, this method results in a recovery efficiency of Factor X of at least 20%, preferably at least 25%, a concentration factor of at least 100%, preferably at least 150%, and a relative purity of at least 80%, preferably at least 85%.
In certain particular embodiments, this method results in a recovery efficiency of Factor X of at least 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, or 50%.
In certain particular embodiments, this method results in a recovery efficiency of Factor X of 10-50%, 10-40, 10-30, 10-20, 20-50, 20-40, 20-30, 30-50, 30-40, 40-50, or 20-25%.
In certain particular embodiments, this method results in a recovery efficiency of Factor X of 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, or 50%
In certain particular embodiments, this method results in a concentration factor of Factor X of at least 75, 100, 125, 150, 175, 200, 225, 250, 275, or 300%.
In certain particular embodiments, this method results in a concentration factor of Factor X of 75-300, 80-300, 80-275, 80-250, 80-225, 80-200, 80-175, 80-150, 80-125, 80-100, 100-300, 100-275, 100-250, 100-225, 100-200, 100-175, 100-150, or 100-125%
In certain particular embodiments, this method results in a concentration factor of Factor X of 75, 100, 125, 150, 175, 200, 225, 250, 275, or 300%.
In certain particular embodiments, this method results in a relative purity of Factor X of at least 70, 75, 80, 85, 90, or 95%.
In certain particular embodiments, this method results in a relative purity of Factor X of 70-100, 70-90, 70-80, 80-100, 80-90, 90-100, or 90-95%.
In certain particular embodiments, this method results in a relative purity of Factor X of 70, 75, 80, 85, 90, or 95%.
In certain alternative embodiments, in order to partially purify and enrich Factor X and Factor II, the method further comprises the step of eluting a second fraction from the column with an elution buffer comprising about 420m M NaCl and 10m M arginine and I OmM citrate, at physiological pH, such as 7.4 by means of a syringe operationally connected to one of the at least one syringe pump in combination with at least one one way valve, and collecting the fraction in one of the at least one collecting container, wherein the fraction comprises partially purified and partially enriched Factor X and Factor II, thereby producing the single therapeutic dose of a therapeutic blood product comprising a partially purified, partially enriched Factor X and Factor II.
In certain particular embodiments, this method results in a recovery efficiency of Factor X of at least 50%, preferably at least 70%, a concentration factor of at least 100%, preferably at least 450%, and a relative purity of at least 80%, preferably at least 95%.
In certain embodiments, this method results in a recovery efficiency of Factor X of at least 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, or 95%.
In certain embodiments, this method results in a recovery efficiency of Factor X of 40-100%, 50-80, 50-90, 50-100, 60-80%, 60-90, 60-100%.
In certain embodiments, this method results in a recovery efficiency of Factor X of 60, 65, 70, 75, 80, 85, 90, 95, or 100%.
In certain embodiments, this method results in a concentration factor of Factor X of at least 75, 100, 125, 150, 175, 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475, or 500%.
In certain embodiments, this method results in a concentration factor of Factor X of 100-500, 100-400, 100-300, 100-200, 200-500, 200-400, 200-300, 300-500, or 300- 400%.
In certain embodiments, this method results in a concentration factor of Factor X of 75, 100, 125, 150, 175, 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475, or 500%.
In certain particular embodiments, this method results in a relative purity of Factor X of at least 70, 75, 80, 85, 90, or 95%.
In certain particular embodiments, this method results in a relative purity of Factor X of 70-100, 70-90, 70-80, 80-100, 80-90, 90-100, or 90-95%.
In certain particular embodiments, this method results in a relative purity of Factor X of 70, 75, 80, 85, 90, or 95%.
In certain particular embodiments, this method results in a recovery efficiency of Factor II of at least 50%, a concentration factor of at least 300%.
In certain embodiments, this method results in a recovery efficiency of Factor II of at least 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, or 95%.
In certain embodiments, this method results in a recovery efficiency of Factor II of 40-100%, 50-80, 50-90, 50-100, 60-80%, 60-90, 60-100%.
In certain embodiments, this method results in a recovery efficiency of Factor II of 60, 65, 70, 75, 80, 85, 90, 95, or 100%.
In certain embodiments, this method results in a concentration factor of Factor II of at least 75, 100, 125, 150, 175, 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475, or 500%.
In certain embodiments, this method results in a concentration factor of Factor II of 100-500, 100-400, 100-300, 100-200, 200-500, 200-400, 200-300, 300-500, or 300- 400%.
In certain embodiments, this method results in a concentration factor of Factor II of 75, 100, 125, 150, 175, 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475, or 500%.
In certain particular embodiments, this method results in a relative purity of FII of at least 45, 50, 55, 60, 65, or 70%.
In certain particular embodiments, this method results in a relative purity of the combined FX+FII product vs. other factors of the Extrinsic System (FVII and FV) of at least 97%.
In certain particular embodiments, this method results in a relative purity of the combined FX+FII product of at least 70, 75, 80, 85, 90, 95, or 97%.
In certain particular embodiments, this method results in a relative purity of the combined FX+FII product of 70-100, 70-97, 70-90, 70-80, 80-100, 80-97, 80-90, 90-100, 90-97, or 90-95%.
In certain particular embodiments, this method results in a relative purity of the combined FX+FII product of 70, 75, 80, 85, 90, 95, or 97%.
Alternatively, the method comprises first eluting a first fraction of partially purified, partially enriched Factor X and Factor II with an elution buffer comprising 300 mM NaCl and then eluting a second fraction of partially purified, partially enriched Factor X and Factor II with an elution buffer comprising 420 mM NaCl, and combining the first and the second fraction.
In certain embodiments, the blood product is practically devoid of hemoagglutinins, i.e. the blood product contains no more than 1, 2, 3, 4, 5, 6, 7, 8, 9 or 10% of the level of hemoagglutinins in the input plasma.
In certain embodiments, the concentration factor of Factor II is at least 200%, the concentration factor of Factor V is at least 100%, the concentration factor of Factor VII is at least 200%, the concentration factor of Factor VIII is at least 100%, the concentration factor of Factor IX is at least 200%, or the concentration factor of Factor X is at least 200%.
In certain particular embodiments, this method results in a concentration factor of each one of Factor II, Factor IX and Factor X of at least 150, 175, 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475, 500, 525, 550, 575, 600, 625, 650, 675, 700, 725, 750, 775, 800, 825, 850, 875, 900, 925, 950, 975, or 1000%.
In certain particular embodiments, this method results in a concentration factor of each one of Factor II, Factor IX and Factor X of 150-1000, 150-900, 150-800, 150- 700, 150-600, 150-500, 150-400, 150-300, 150-200, 300-1000, 300-900, 300-800, 6300- 700, 300-600, 300-600, 300-500, 300-400, 400-1000, 400-900, 400-800, 400-700, 400-
600, 400-500, 500-1000, 500-900, 500-800, 500-700, 500-600, 600-1000, 600-900, 600- 800, 600-700, 700-1000, 700-900, 700-800, 800-1000, 800-900, or 900-1000%.
In certain particular embodiments, this method results in a concentration factor of each one of Factor II, Factor IX and Factor X of 150, 175, 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475, 500, 525, 550, 575, 600, 625, 650, 675, 700, 725, 750,
775, 800, 825, 850, 875, 900, 925, 950, 975, or 1000%.
In certain particular embodiments, this method results in a concentration factor of each one of Factor V and Factor VIII of at least 75, 100, 125, 150, 175, 200, 225, 250,
275, 300, 325, 350, 375, 400, 425, 450, 475, 500, 525, 550, 575, 600, 625, 650, 675, 700,
725, 750, 775, 800, 825, 850, 875, 900, 925, 950, 975, or 1000%.
In certain particular embodiments, this method results in a concentration factor of each one of Factor V and Factor VIII of 100-1000, 100-900, 100-800, 100-700, 100- 600, 100-500, 100-400, 100-300, 100-200, 200-1000, 200-900, 200-800, 200-700, 200- 600, 200-500, 200-400, 200-300, 300-1000, 300-900, 300-800, 6300-700, 300-600, 300- 600, 300-500, 300-400, 400-1000, 400-900, 400-800, 400-700, 400-600, 400-500, 500- 1000, 500-900, 500-800, 500-700, 500-600, 600-1000, 600-900, 600-800, 600-700, 700- 1000, 700-900, 700-800, 800-1000, 800-900, or 900-1000%.
In certain particular embodiments, this method results in a concentration factor of each one of Factor V and Factor VIII of 150, 175, 200, 225, 250, 275, 300, 325, 350,
375, 400, 425, 450, 475, 500, 525, 550, 575, 600, 625, 650, 675, 700, 725, 750, 775, 800,
825, 850, 875, 900, 925, 950, 975, or 1000%.
In certain embodiments, the blood product produced according to any one of the above embodiments is a labile and non-stabilized blood product.
In certain embodiments, the method of any one of the above embodiments further comprises stabilizing the blood product by adding a cryoprotectant, such as sucrose, mannitol, trehalose, polyethyleneglycol (PEG) at various molecular weights (e.g. 400, 600, 3350 g/mol), and glycine; or an anticoagulant, such as heparin or a derivative thereof and enoxaparin sodium, and storing it, thereby producing a stabilized blood product.
In certain embodiments, the cryoprotectant is sucrose at a final concentration of about 2% (w/v) and the method further comprising freezing the stabilized blood product by exposing it to a temperature of -30°C and subsequently storing it at about -30°C.
In certain embodiments, the blood product, after storing up to about four weeks or longer, comprises Factor V having a level of activity that is essentially equal to freshly produced Factor V.
In certain embodiments, the anticoagulant is heparin at a final concentration of about 1% (w/v); and the method further comprises storing the stabilized blood product at about 2-8°C.
In certain embodiments, the blood product, after storing up to about four weeks or longer, comprises Factor V having a level of activity that is about 25% of that of freshly produced Factor V, respectively.
In certain embodiments, the composition is practically or essentially devoid of hemoagglutinins .
In a further aspect, the present invention provides a pharmaceutical composition obtained by any one of the embodiments of the method for producing a partially purified, partially enriched, therapeutic blood product of the present invention comprising, or essentially consisting of, any combination of non-stabilized, partially purified, partially enriched Factor II, Factor V, Factor VII, Factor VIII, Factor IX, and Factor X and a pharmaceutically acceptable carrier.
In certain embodiments the above pharmaceutical composition essentially consists of non-stabilized or stabilized, partially purified, partially enriched: (a) Factor II, Factor V, Factor VII, Factor VIII, Factor IX, and Factor X; (b) Factor II, Factor V, Factor VII, and Factor X; (c) Factor II, Factor V, Factor VII, Factor VIII, and Factor X; (d) Factor II, Factor V, Factor VII, Factor IX, and Factor X; (e) FVII as a sole blood factor; (f) FVIIa as a sole blood factor; (g) FX as a sole blood factor; or (h) FII and FX as the sole blood factors; and a pharmaceutically acceptable carrier.
In certain embodiments, the concentration factor of Factor II is at least 200%, the concentration factor of Factor V is at least 100%, the concentration factor of Factor VII is at least 200%, the concentration factor of Factor VIII is at least 100%, the
concentration factor of Factor IX is at least 200%, or the concentration factor of Factor X is at least 200%.
In certain particular embodiments, the concentration factor of each one of Factor II, Factor IX and Factor X is at least 150, 175, 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475, 500, 525, 550, 575, 600, 625, 650, 675, 700, 725, 750, 775, 800, 825, 850, 875, 900, 925, 950, 975, or 1000%.
In certain particular embodiments, the concentration factor of each one of Factor II, Factor IX and Factor X is 150-1000, 150-900, 150-800, 150-700, 150-600, 150-500, 150-400, 150-300, 150-200, 300-1000, 300-900, 300-800, 6300-700, 300-600, 300-600, 300-500, 300-400, 400-1000, 400-900, 400-800, 400-700, 400-600, 400-500, 500-1000, 500-900, 500-800, 500-700, 500-600, 600-1000, 600-900, 600-800, 600-700, 700-1000, 700-900, 700-800, 800-1000, 800-900, or 900-1000%.
In certain particular embodiments, the concentration factor of each one of Factor II, Factor IX and Factor X is 150, 175, 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475, 500, 525, 550, 575, 600, 625, 650, 675, 700, 725, 750, 775, 800, 825, 850, 875, 900, 925, 950, 975, or 1000%.
In certain particular embodiments, the concentration factor of each one of Factor
V and Factor VIII is at least 75, 100, 125, 150, 175, 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475, 500, 525, 550, 575, 600, 625, 650, 675, 700, 725, 750, 775, 800, 825, 850, 875, 900, 925, 950, 975, or 1000%.
In certain particular embodiments, the concentration factor of each one of Factor V and Factor VIII is 100-1000, 100-900, 100-800, 100-700, 100-600, 100-500, 100-400, 100-300, 100-200, 200-1000, 200-900, 200-800, 200-700, 200-600, 200-500, 200-400, 200-300, 300-1000, 300-900, 300-800, 6300-700, 300-600, 300-600, 300-500, 300-400, 400-1000, 400-900, 400-800, 400-700, 400-600, 400-500, 500-1000, 500-900, 500-800, 500-700, 500-600, 600-1000, 600-900, 600-800, 600-700, 700-1000, 700-900, 700-800, 800-1000, 800-900, or 900-1000%.
In certain particular embodiments, the concentration factor of each one of Factor
V and Factor VIII is 150, 175, 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475, 500, 525, 550, 575, 600, 625, 650, 675, 700, 725, 750, 775, 800, 825, 850, 875, 900, 925, 950, 975, or 1000%.
In certain embodiments, the pharmaceutical composition further comprises a cryoprotectant, such as sucrose, mannitol, trehalose, polyethyleneglycol (PEG) at various molecular weights (e.g. 400, 600, 3350 g/mol), and glycine; or an anticoagulant, such as heparin or a derivative thereof and enoxaparin sodium, i.e. the pharmaceutical composition comprises a stabilized blood product.
In certain embodiments, the cryoprotectant is sucrose at a final concentration of about 2% (w/v).
In certain embodiments, the blood product, after freezing the pharmaceutical composition by exposing it to a temperature of -30°C and subsequently storing it at about -30°C up to about four weeks or longer, comprises Factor II or Factor V having a level of activity that is essentially equal to freshly produced Factor II or Factor V, respectively.
In certain embodiments, the anticoagulant is heparin at a final concentration of about 1% (w/v.
In certain embodiments, the blood product, after storing it at 2-8°C up to about four weeks or longer, comprises Factor V having a level of activity that is about 25% of that of freshly produced Factor V, respectively.
In certain embodiments, the composition of any one of the above embodiments is practically devoid of hemoagglutinins.
In another aspect, the present invention further provides a sterile modular kit comprised of at least the following modules: (a) Infusion lines or infusion extension lines as the input to the kit, and compatible with sterile connection devices for the connecting of blood plasma bags; (b) Infusion lines or infusion extension lines as the output of the kit, compatible with sterile connection devices for the connecting of collection bags, optionally pre-connected to a bag, syringe, or other compatible collection device that may already be filled with buffers e.g. for the dilution of the product or addition of excipient; (c) buffer vessels capable of being manipulated by the corresponding electromechanical device (either bags or syringes); (d) tubing, either flexible or not flexible (e.g. plastic connectors), to enable the process flow; (e) Stopcocks, check valves, one-way valves, or any combination thereof, to direct process flow from the various inputs (buffers, plasma) according to the processing program pre-programmed into the electromechanical device; (f) at least one separation modules is independently selected from a column, filter,
membrane or manifold comprising a resin selected from an anion exchange resin; a cation exchange resin; a resin bound to an affinity ligand, such as an antibody, protein A, and protein G; and a gel filtration/size exclusion resin; (g) at least one buffer vessel containing within or designed to contain a washing solution comprising up to 200m M anions, such as chloride, citrate, phosphate, carbonate, sulfate, and sulfonate, preferably chloride, e.g. up to 150m M of its sodium salt; and a biocompatible buffer such as aliphatic acids (e.g. acetic, propionic, butyric), negatively charged amino acids (e.g. serine, lysine, histidine, glutamic acid, aspartic acid) or positively charged amino acids (e.g. lysine, arginine and histidine); (h) at least one buffer vessel containing within or designed to contain an elution solution comprising between 200-2000 mM anions, such as chloride, citrate, phosphate, carbonate, sulfate, and sulfonate, e.g. up to 500mM of its sodium salt or 25 mM of its calcium salt essentially without additional different chloride salt; and a biocompatible buffer such as aliphatic acids (e.g. acetic, propionic, and butyric acid), negatively charged amino acids (e.g. serine, histidine, glutamic acid, aspartic acid), and positively charged amino acids, (e.g. lysine, arginine and histidine) ; (i) Optionally, an additional purification module - column, filter, or manifold, containing within a cation exchanger of the groups CM, S, SM or SP1 (j) optionally, an additional purification module - column, filter, or manifold, containing within a resin bound to an affinity ligand such as an antibody, protein A, protein G, or specific binding protein; (j) Optionally, an additional purification module - column, filter, or manifold, containing within a resin without any functional groups such as sephadex, agarose, sepharose, or other resins without functional groups; (k) Optionally, a buffer vessel containing a solution of solvent and/or detergent; (1) Optionally, a collection vessel pre-connected to the outgoing infusion line or infusion line extension; (m) all of the kit components are (i) Pre-sterilized by irradiation or individually sterilized and assembled aseptically; (ii) Pre-assembled as a closed system with no open ports communicating with the external atmosphere, and those ports being compatible with sterile connection devices to guarantee seamless production of a sterile product without a requirement for a sterile environment; and comprised of biocompatible plastic, glass, and/or metal components.
In certain embodiments, the solvent and/or detergent in any one of the embodiments of the present invention is a nonionic detergent/surfactant, such as
Polysorbate 20 (e.g. Tween®-20 or Tween® 80), a nonionic surfactant that has a hydrophilic polyethylene oxide chain and a 4-phenyl hydrocarbon group of the formula wherein n=9-l0 (e.g. Triton X-100®),
nonylphenoxypolyethoxylethanol (e.g. NP-40), or tri(n-butyl)phosphate.
In conclusion and in summary of these experiments, the present invention provides for the utilization of blood bank technology, i.e. the use of quarantined or pre treated plasma units available in blood banks and ready to be applied directly to patients, together with a closed system ready to be utilized within the blood bank without breaking sterility at any point.
This novel system can:
A. Be used in a blood bank or point-of-care setting and not in a manufacturing facility.
B. Be used to generate a single therapeutic dose (or less than 12).
C. Be used to generate any of the therapeutic coagulation factor proteins including the currently unavailable as a stable protein, Factor V (A.K.A. pro-accelerin, FV, or labile factor).
D. Be used to generate any combination of coagulation factors, most notably FII, FV, FVII, FVIII, FIX and FX but also FII, FV, FVII, and FX (ESC), and others.
E. Be used to generate a minimally or partially purified concentrated therapeutic protein or composition thereof that can be used directly on patients due to the method of production .
F. Can be used to prepare any of the above compositions rapidly, under 6 hours, 4 hours, 2 hours, or even as little as 1 hour or less, as a final composition.
G. Utilizing blood bank compatibility, rely on the blood bank supplied input plasma to be safe (tested/quarantined/pathogen inactivated/screened etc’).
H. Be used to prepare any of the compositions above with no requirement for stabilizing excipients if applied within several days.
I. Be used to prepare a stable factor V containing ESC or CCC by at -30°C without exposure to lower temperatures.
J. Utilizing blood bank input plasma as safe plasma, be used to prepare short lived (<6 months = quarantine time of plasma products) products, or as little as one month, one week, or even 1-2 days.
K. Prepare blood group type independent therapeutic proteins based on its capacity to reduce the volume and titer of hemoagglutinin antibodies by at least 10 fold, preferably even as much as 40-50 fold or even 100 fold or more (depending on the wash conditions).
For purposes of clarity, and in no way limiting the scope of the teachings, unless otherwise indicated, all numbers expressing quantities, percentages or proportions, and other numerical values recited herein, should be interpreted as being preceded in all instances by the term "about." Accordingly, the numerical parameters recited in the present specification are approximations that may vary depending on the desired outcome. For example, each numerical parameter may be construed in light of the number of reported significant digits and by applying ordinary rounding techniques, or it may mean that values which are 10% above or below the value provided are also included.
The term "therapeutic dose" as used herein refers to an amount of material for the treatment of one patient sufficient to cover an area affected by surgery, e.g. about 5 ml or more of a therapeutic blood product as defined herein, or a volume sufficient to cover an area equivalent to approximately three sheets of SEPRAFILM® (Sanofi Biosurgery), a medical device for adhesion prevention for patients undergoing abdominal or pelvic laparotomy.
The term "partially purified" as used herein refers to the relative abundance of a therapeutic blood factor relative to other blood plasma proteins (aka relative purity), which is higher than in the source blood plasma but lower than in pure (100%) therapeutic blood factor, i.e. the blood product is not essentially free of other proteins (e.g other blood plasma proteins such as immunoglobulins, or other coagulation factors).
The term "partially enriched" as used herein refers to the relative concentration of a therapeutic blood factor as measured e.g. by its activity per volume, which is higher than in the source blood plasma. The protein is not typically concentrated to a very high level such as can be found in standard pharmaceutical preparations (e.g. commercial
Prothrombin Complex Concentrate [PCC] which is prepared at a concentration of 2000% compared to standard plasma levels; Fibrin sealants which contain up to 1000 units of highly purified thrombin per ml and up to 13% w/v or approximately 50-fold concentration of Fibrinogen compared to standard plasma levels).
The term "concentration factor" as used herein refers to the volume of input relative to the volume of output.
The term "fold activity" as used herein refers to the activity in the output relative to the activity in the input.
The term "recovery" as used herein refers to the fold activity over the concentration factor. For example, a method in which the“concentration factor” is 5 (e.g. 125 ml of plasma concentrated into 25 ml of extract: 125/25 = 5), and the activity is 4-times higher in the output/input (fold activity = 4-fold or 400%) yields a recovery of 4/5 (fold activity/concentration factor) or 80%.. .
The term "therapeutic blood product" as used herein refers to a product comprising one or more of blood factors II, V, VII, VIII, IX, and X or their activated forms.
The term "stopcock" as used herein refers to any kind of valve in a pipe or tube that controls the flow of liquid through it. The valve is capable of switching flow direction between two or more routes.
The terms "check valve" and "one-way valve" are used interchangeably herein and refer to any mechanical configuration that enables flow of liquid through tubing in only one direction when liquid pressure is applied. For example, check valves, directionally oriented septum components, mechanical gating elements where several “leaves” are oriented in an iris formation so that pressure in one direction will allow them to open but pressure in the other direction will push the“leaves” against each other thereby forcing their closure, or any other engineering solution to that end.
The term "sterile connector suitable for sterilely connecting to a sterile container comprising plasma" as used herein preferably refers to a device which integrates a sterile chamber, a cutting element, a heating element, and an alignment element. The device cuts the input and output tubes of the kit and plasma respectively in said chamber, aligns them, and heats them using RF transmission so as to weld the two tubes together in a sterile fashion
The term "plasma pre-tested for pathogens" as used herein refers to plasma that is intended for therapeutic purposes such as infusion into patients and is therefore tested for the presence of known blood-borne pathogens such as hepatitis (HBV, HCV), HIV, etc’.
The term "pretreated for pathogen reduction with solvent-detergent" as used herein refers to plasma that undergoes an additional active step towards the further reduction of said pathogens that is based on the addition of solvents and detergents that dissolve the membrane surrounding these pathogens.
Plasma pre-treated for pathogens may also include plasma treated by filtration, amotosaleen treatment, UV-irradiation, solvent-detergent treatment, prion- ligand column treatment, etc’.
The term "blood plasma approved for transfusion in a blood establishment" as used herein refers to blood plasma which has successfully tested negative for known pathogens and is therefore stored in blood establishments such as blood hanks and is approved by the respective country ministries (e.g. Ministry of Health) for the transfusion into patients such as would require plasma transfusion.
The term "plasma" or "blood plasma" as used herein refers to the liquid part of blood.
The term“pharmaceutically acceptable carrier” refers to a diluent, adjuvant, excipient, or vehicle with which the active agent is administered. The carriers in the pharmaceutical composition may comprise a binder, such as microcrystalline cellulose, polyvinylpyrrolidone (polyvidone or povidone), gum tragacanth, gelatin, starch, lactose or lactose monohydrate; a disintegrating agent, such as alginic acid, maize starch and the like; a lubricant or surfactant, such as magnesium stearate, or sodium lauryl sulphate; and a glidant, such as colloidal silicon dioxide.
The term "essentially devoid" is used interchangeably with "practically devoid" "substantially devoid", "essentially lacking" or "near absence" in the context of a composition, and refers to a concentration of a component of that composition not exceeding about 0.05%, 0.1%, 0.5%, 1%, 2%, 3%, 4%, or 5%.
The invention will now be illustrated by the following non-limiting examples.
EXAMPLES
Example 1. Concentration of Extrinsic System Concentrate (ESC) using an automated system with a disposable kit
Laboratory testing of factor II, V, VII and X levels was performed using Prothrombin Time (PT)-based assays; and activated Partial Prothrombin Time (aPTT) based assay for factors VIII, and IX. In the standard aPTT assay phospholipids and calcium are added to plasma in order to activate clotting and the clotting time is recorded. In order to assay the activity of a certain coagulation enzyme such as factor IX or VIII in a composition, plasma that has been depleted of the respective factor is used, and the composition is added to complement the activity of this factor. By preparing a standard curve by complementing the factor depleted plasma with various dilutions of normal or international standard plasma, and comparing the clotting times to those obtained with various dilutions of the tested composition, the factor concentration can be interpolated.
The PT based assay is very similar to the aPTT based assay, except the activator of coagulation also includes Thromboplastin (a mixture containing Tissue Factor protein).
ESC is useful in adhesion prevention (our PCT). The FuseX system developed by EIO Biomedical was utilized. In this system, a blood infusion set was used to connect
the system to input plasma in accordance with blood bank technology. The electromechanical device was then used to drive the plasma, wash, and elution buffers through the column, resulting in a final collection syringe (Fig. 1).
The final collection syringe can be replaced with a manifold via which at least two or five syringes or any number of syringes can be connected. The manifold and each one of the collecting syringes is connected to the system via extension tube and enabling sterile disconnection (Fig. 1).
The protocol included loading approximately 125 ml of plasma on a single use column containing 5 ml of anion exchange resin (red cap in the figures above), a 100m M buffered NaCl wash, and approximately 400-450 mM NaCl elution. Extrinsic System Concentrate factors were tested for activity in the collection syringe and the following recoveries were seen:
A single unit of plasma is capable of producing as much as 30 ml of active material, sufficient for a large laparotomy. Thus, an automated system, compatible with sterile connections and using blood bank technology was used to generate a therapeutic dose of concentrated ESC that is useful for adhesions prevention.
Example 2. Blood type independence of generated product.
Surprisingly, our method of producing coagulation factors with a single step purification (single anion exchange column) is sufficient to significantly reduce the titer of hemoagglutinins. These are antibodies generated in the blood of many people with a
certain blood group (e.g. ABO) against the antigen that is not present in their system. Thus, typically persons with blood group A will present antibodies against blood group B, and vice versa (blood group O will present antibodies against both antigens).
We performed three different wash conditions (50mM, lOOmM, and l50mM) prior to eluting the column, and performed both Western blotting and Coomassie protein detection for the antibodies in the eluate (Figs. 2A-B). All conditions showed the removal of the significant portion of antibodies in the wash, with much lower levels of antibody remaining in the elution compared to the input plasma (NOTE that plasma samples were diluted 3 times as much as the wash and elution samples in order to enable proper gel running). In addition to the visible reduction in antibody titer, there was also a quantitative reduction in the level of hemoagglutinin anti-B antibodies in extracts prepared from blood group A type plasma.
Quantitative analysis of anti- blood group B titer from five independent runs in the system also show a reduction of approximately 7-fold in the titer per ml between input plasma and ESC concentrate (Fig. 3). Considering that the volume reduction was approximately 6-fold in the ESC, that translates to an approximately 44-fold reduction in the titer of hemoagglutinins in the product of the system. Thus, the system can be used to prepare a therapeutic protein that is blood group type independent, originating from as little as one blood unit.
In conclusion, a single step purification using blood bank technology is sufficient to generate a therapeutic dose of a highly concentrated protein mix with sufficient reduction of hemoagglutinins to render the product blood group type independent.
Example 3. Purification of FVII using a single disposable column (single step) chromatography.
FVII was purified and concentrated from other factors tested (FII, FV, and FX) in a single step purification.
Approximately 125 ml plasma were loaded on a miniaturized column pre-loaded with 5 ml of anion exchange resin (Q). Following a washing step of a buffered 100m M NaCl solution, isocratic elution steps were performed to yield several compositions of
partially purified and concentrated FVII. Factor activity was tested in the different elution steps.
Results:
* concentration factor of factor over input plasma is calculated by multiplying the recovery by the volumetric concentration factor of the elution vs. the input plasma. In this case about 12-13 fold.
An alternative Protocol:
Loading 125 ml plasma on an anion exchange column (5ml Q fast flow [GE])
Washing with citrate/arginine buffered NaCl 100 mM
1. Washing with citrate/arginine buffered NaCl 200mM
2. Eluting with citrate/arginine buffered NaCl 250mM
3. Eluting with citrate/arginine buffered NaCl 300mM
4. Freezing the material and thawing it for testing
Factor VII was separated completely from other PPSB factors (e.g. FII, FX), and separated from the majority of activity of the co-factor V. Factor V can be easily reduced, however, by freeze-thawing the sample. In this example, the activity of FV was reduced to 0.6% and 1.8% from 1% and 8%, in the 250mM and 300mM elutions, respectively. This increased the purification factor of the FVII activity to >95% from the other enzymatic coagulation factors.
In terms of yield, if a single step of 300mM were used, it can be easily calculated that the recovery in one step would be as high as 61% which (in this example) would be equivalent to over 7.5-fold concentration compared to input plasma.
The normal Factor VII plasma concentration is 0.5 pg/mL. Factor VII levels of 15-25% (0.075 - 0.125 pg/mL) are generally sufficient to achieve normal hemostasis (Bauer, K.A.: Treatment of Factor VII deficiency with recombinant Factor Vila, Haemostasis 1996; 26 (suppl 1): 155-158.). Recombinant FVIIa is only recovered at 20% activity in plasma (NovoSeven® Instructions For Use).
As the maximal blood plasma volume of a 70 kg man is approximately 3000 ml, a simple calculation would show that to restore 15% of that activity, using this example, about 750 ml of plasma would need to be processed. This is less than 4 units, which can be pooled using available blood bank technology.
Thus, a single therapeutic dose of partially purified FVII concentrate can be produced using our system.
Example 4. PURIFICATION OF FVIIa and FX using a single anion exchange column (single step) chromatography
FVII can be activated by Calcium Chloride in the presence of other coagulation factors (e.g. Blood, Vol. 60, No. 5 (November), 1982).
We performed a single step (single column) protocol to produce FVIIa.
125 ml were loaded on a miniature disposable column preloaded with 5 ml of anion exchange resin as described in the first example. Following a 75mM buffered NaCl wash, a 25mM Calcium chloride activation solution was loaded at a rate of 0.5ml/min. The first 20 ml of this activation solution yielded a sharp peak (Fig. 4), and this was collected and tested for FVII activity.
Flla (activated factor II, or Thrombin) was not present in this fraction (tested using an assay for thrombin activity). FVIIa, on the other hand, was highly concentrated in this fraction. 68% of FVII activity was recovered in this fraction, thus indicating that not only can we produce FVII separated from other coagulation factors, but also generate active FVIIa in a single column (single step) purification.
In order to isolate Factor X (FX), we performed a buffered NaCl elution in two steps, 300 and 420mM. Approximately 26% of FX was isolated in the 300mM elution step, without any traces of FVII (as this has already been collected as described in this example). FII and FV levels were approximately 2.7% and 1.1%, respectively, thus FX activity was >85% in this single separation step.
* FVII can be activated by Calcium Chloride in the presence of other coagulation factors (e.g. Blood, Vol. 60, No. 5 (November), 1982).
** To make this product a single 420mM elution would be used and this number was used for the calculations
*** Calculated for the combined product: FX and FII
FII and the residual FX activity were detected in the 420mM elution step (an additional 50% of FII activity, and 48% of FX activity). Thus, by prolonging the 300mM elution step, it would be straightforward to obtain a largely separated FX, and thereby also a largely separated FII fraction. In this protocol FV is activated via CaCF and is therefore very short-lived, and FV activity would not contaminate the preparation.
It is also quite clear from our examples here, that it is possible to also obtain novel mixtures of factors II, V, VII and X. For example, in the 420m M elution we were
able to get a large proportion of FII and FX (approximately 50%) with less than 2% of FV that would be rapidly degraded (FV is also called“labile factor” due to its low stability).
Example 5. Enrichment of the enzymatic factors II, V, VII, VIII, IX and X.
We used an automated instrument of our making to concentrate approximately 126 ml of plasma into approximately 20 ml of a coagulation complex concentrate, which consists of FII, FV, FVII, FVIII, FIX and FX. All factors are concentrated in their native zymogen/proenzyme form and do not undergo activation as part of the process.
We have previously defined ESC (Extrinsic System Concentrate) as a composition containing the factors II, V, VII, and X. These are the factors that define the extrinsic system of coagulation.
We now show herein that we are able to also extract factors VIII and IX with high yields. The definition of the extrinsic system is used for convenience, due to the ability to separately activate these factors in vitro as is reflected in the testing methods (PT for“extrinsic” coagulation factors vs. aPTT for“intrinsic” coagulation factors). Factors VIII and IX, however, can also be activated by the Tissue Factor pathway (the “extrinsic” pathway; Osterud, B., and Rapaport, S. I. (1977) Proc. Natl. Acad. Sci. U. S. A. 74,5260-5264). Therefore an ESC composition can also contain these factors. For convenience, we will refer to ESC containing also factors VIII and IX as CCC - Coagulation Complex Concentrate.
Materials and methods:
An anion exchange column (HiTrap Q Fast Flow) was used either in our automated FuseX system described herein, or in a standard FPFC instrument, together with Fresh Frozen Plasma and the herein described buffers.
Wash buffer: a buffer comprised of lOmM arginine, lOmM sodium citrate, and lOOmM NaCl pH 7.4
Elution buffer:“ 420mM NaCl“
Samples were loaded (126 ml ~ 25 column volumes) followed by wash with a wash buffer (15 ml ~ 3 column volumes) and an elution step (20 ml ~ 4 column volumes).
In this example, we tested both the input plasma and the extract for each factor compared to an international standard. Since individual plasma units can differ in the levels of the individual factors, it is possible to have a concentration factor that is higher than the absolute concentration of factor, for example in the case where the starting levels of the said factor in the input plasma were lower than the international standard (or vice versa). Results are given in the format of % activity, both in the input plasma and the concentrated CCC, compared to the levels found in an international standard. For example, in the first run the concentration of factor II in the input plasma was 104.1% compared to the international standard (or 1.041 times as much), and the concentration of the same factor in the CCC was 517.2% (or 5.172 as much). That indicates that the CCC has approximately five times the activity of factor II per ml than the plasma that was used to make it, and (in this case) also over five times the activity of factor II than would be found in an international standard. In the same run, factor X levels in the input plasma were only 75% of the levels found in international plasma standard, and the CCC had approximately 400% (or 4-times as much) as the levels of the international standard per ml, but over five times as much concentration of active factor than the input plasma (402%/75%).
PROTOCOL: 25 column volumes of plasma were passaged on an anion exchange resin, followed by 2-3 column volumes of a low saline wash solution (<l50mM NaCl), and eluted with an intermediate NaCl concentration salt solution (350-600mM NaCl). The volumetric concentration was therefore approximately 6.3 fold (126/20).
We obtained the following data (Table 10) for the enzymatic factors II, VII, and X, and for the co-factor V.
Another experiment tested also the presence of the factor VIII as well as for the other factors (Table 11).
Therefore, all factors, both enzymatic factors and non-enzymatic co-factors, of the intrinsic tenase, extrinsic tenase, and prothrombin complex, are enriched over their initial concentration in plasma.
Demonstration of recovery of factor IX in CCC:
To prove that FIX is recovered at high concentrations in our standard extraction method we performed an extraction as described above and measured factor IX levels. Once again, the results show the factor IX activity compared to an international standard plasma..
The test is a aPTT-based assay (explained above). The recovery value is calculated as an average of the result from several dilutions that yield a similar recovery and are therefore on the linear part of the curve (<10% difference between measurements). In this case, three different measurements gave recovery yields of 79- 88% for FIX between different tested dilutions of ESC (Fig. 5).
In this protocol the volumetric reduction of the extract was approximately 12-13 fold (a volume of 126 ml of plasma was concentrated to 10 ml of extract). The results clearly show that Factor IX is recovered at very high levels (>80%), which is more than 10-fold (1000%) increase over the average factor IX plasma concentration.
Conclusion: The composition contains FIX at very high amounts, together with FII, FV, FVII, FVIII, and FX (tested in other experiments).
Example 6. CCC is beneficial in adhesion prophylaxis and fibrinogen reduction increases its specificity in a rat model.
The Coagulation Complex Concentrate (CCC) consists of FII, FV, FVII, FVIII, FIX and FX as obtained by the method in Example 1 or 6.
In order to test the hypothesis that: a. a CCC would be beneficial in adhesion prophylaxis, and b. that Fibrinogen reduction would increase its specificity, we generated a CCC mix and applied it to rats who had undergone intensive abdominal surgery: midline (4 cm) incision followed by abrasion of the cecum for 30” with a coarse toothbrush to generate punctate bleeding, and performed a peritonectomy of a lxl cm square. The rats were allowed to heal for two weeks and sacrificed to analyze adhesion formation. Both adhesion area (Fig. 6A) and scores (area X grade; Fig. 6B) were measured. In one group, the CCC was supplemented with cryoprecipitate (20% v/v) in order to supplement Fibrinogen to the CCC (Figs. 6A-B).
As can be seen, while the test material was highly effective in reducing adhesions, the addition of cryoprecipitate - concentrated Fibrin, greatly reduced this effectiveness. Both the score and the area of adhesions were increased, indicating that the spread of Fibrin is correlated with increasing adhesions, and that a Fibrin-depleted CCC preparation is indeed the optimal solution to surgical adhesions.
Example 7. A stable CCC/ESC composition containing factor V.
While most coagulation factors (II, VII, and X) are relatively stable in their frozen stage, the same cannot be said of FV.
Still, using a single step-purification and concentration protocol, very high recoveries of FV (as high as >50% as in the next example) are able to be recovered. Furthermore, due to the minimal processing and purification
FV is relatively stable in plasma (Fresh Frozen Plasma = FFP is maintained routinely for as much as 2 years frozen without losing significant activities of factor V activity, as is known in the art). There is no commercial process available for producing stable FV. This is due to excessive purification, as stabilizing elements may be purified out.
In our system, however, FV is purified together with additional factors as part of an active ESC complex in a single step, as fast as 2 hrs. This composition, prepared in our system, is stable for at least 48 hours at cold (4 degrees Celsius) storage:
ESC (Extrinsic System Concentrate) is defined as a composition comprising the coagulation factors of the Extrinsic system, namely factors II, V, VII and X. CCC
(Coagulation Complex Concentrate) refers to a wider definition of this system that includes factors VIII and IX (the“tenase” complex) as well, as these can also be activated by the Tissue Factor pathway.
Factors II, VII, IX, and X (also called the PPSB factors) are highly similar proteins sharing many traits. Factor V is the closest homologue to factor VIII.
While stable concentrates containing all other factors above are well known, factor V is notoriously known as a labile factor. In fact, no factor V containing product is available today (National Hemophilia Foundation), in no small part due to the difficulty in its stabilization. We therefore assessed the stability of the ESC/CCC based on the stability of the labile factor V.
Surprisingly, shock freezing of the composition at temperatures <-60C resulted in a massive decrease in their activity (at least 50%) (Fig. 7).
Freezing at -60°C for 30 minutes followed by storage at -30°C for 24 hours or 48 hours resulted in a decrease of FV recovery from about 58% to about 10-11%. At cold storage there is a minor decrease between 24 and 48 hours, whereas a much more dramatic decrease over time is seen at room temperature.
Liquid N2 freezing of the composition barely improved this data. Factor V activity in the ESC extract after liquid N2 freezing was reduced 51% (to 49% of its activity pre-freezing).
A viable option for the ESC is cold-storage transport chain. This is because blood hanks and establishments produce such labile products as platelets (In a closed system, current packs allow storage at 22°C ± 2°C with continual gentle agitation for up to 5 days; British Journal of Haematology, 2003, 122, 10-23, Guidelines for the Use of Platelet Transfusions).
The main reason for factor V degradation under non-frozen conditions is its activation to the highly labile active (Va) form. Therefore we used a small amount of Heparin sufficient to inhibit 1% or 5% of the activity of the coagulation factors (i.e., 0.01 or 0.05 heparin units/ml, respectively). This is to prevent the onset of the positive feedback loop of the coagulation pathway activation (leading to the complete conversion of the proenzymes to their active form), while not inhibiting the majority of the active
composition. Heparin is an approved pharmaceutical and is therefore possible to use in a clinical setting.
Although a marked degradation of factor V is seen within 48 hours at cold (4C) storage, the addition of Heparin stabilizes approximately 75% of the activity within 48 hours, and 50% within 5 days. The level of factor V activity then stabilized at 25% for up to 30 days (longest timepoint tested). There was no advantage to the 5% (0.05 unit/ml) vs. 1% (0.01 unit/ml) heparin. Without heparin, within one week of the preparation the residual fibrinogen in the composition clotted and the solution was no longer liquid and testable (Fig. 8).
No data are available on the relative levels of factor V required for its full biological activity. Based on the similarity of factor V to factor VIII, its closest homologue, between 5-10% activity should be sufficient for full biological activity. Given a minimal yield of approximately 15% of factor V (lowest recovery level recorded in all of our experiments), this indicates that the material should still be fully biologically active after 5 days, and retain most of its biological activity up to 30 days, with the addition of a small amount of Heparin sufficient to inhibit just 1 % of the activity of the coagulation factors (0.01 unit of Heparin per 1 ml of input plasma used).
Another option to stabilize factor V is by improving the freezing process using cryoprotectants. These are pharmaceutically accepted excipients that have an effect on the freezing process and thereby on the composition. Surprisingly, in spite of the dramatic reduction of the factor V activity in ESC after freezing at low temperatures, we found that the addition of sucrose to a final concentration of approximately 2% (weight/volume) to the ESC composition and gentle freezing of the formulation at -30°C enabled full preservation of the factor V activity after as much as 4 weeks.
FV levels in ESC after freezing at -30°C with the addition of 2% sucrose (w/v) remain stable. A trendline shows no reduction in activity over the time tested. Without the addition of sucrose or with 3% sucrose, an initial decline of almost 20% is seen (Fig.
9).
The importance of the addition of the cryoprotectant at the correct concentration is evident by the fact that at the first time point at which FV activity levels were measured after freezing, there was a decline of almost 20% of activity in FV, both when no sucrose
was present or when sucrose was at 3% (w/v) concentration. There was no further decline which proves that the effect is due to the freezing/thawing of the composition.
Thus, we have managed to create the world’s first stable FV containing concentrate. FV can be sufficiently stabilized to retain the majority of its biological activity without freezing which is a large advantage for some applications, and essentially completely stabilized for the long term by selecting the freezing method and cryoprotectant. Using 2% sucrose as a cryoprotectant and freezing at -30°C instead of at temperatures lower than -60°C (or liquid N2) also protected against the large decline in activity of FV seen using other freezing methods.
Example 8. CCC is beneficial in adhesion prophylaxis and fibrinogen reduction increases its specificity in a pig model.
The Coagulation Complex Concentrate (CCC) comprises the intrinsic tenase, extrinsic tenase, and prothrombinase complex, i.e. FII, FV, FVII, FVIII, FIX and FX as obtained by the method in Example 1, 5, 6 or 7.
Female pigs underwent both abdominal and uterine surgery. CCC was prepared and applied directly in the peritoneal cavity on all regions operated. Pigs were allowed to recover for two weeks and then sacrificed for analysis.
Results: As can be seen in Figs. 10A-B, there was a dramatic and overall statistically significant reduction of both the score (severity) and extent (area) of the adhesions. Fig. 10A parses the score of the adhesions according to the region they were found in. In all regions there were less adhesions. In Fig. 10B all of the adhesion areas and scores were summed in the test and control pigs to yield a reduction of adhesions in both parameters that is larger than 80% and statistically significant (Student’s T-test).
In conclusion, CCC was efficient in reducing surgical adhesions in both the abdominal cavity and in gynecological procedures.
Claims
1. A sterile closed-system for producing a purified, enriched, therapeutic blood product, the system comprising a sterile chromatography system comprising:
(i) at least one separation module having fluid entrance and exit;
(ii) at least one sterile container comprising or designed to contain sterile wash solution fluidly connected to said fluid entrance of said separation module;
(iii) at least one sterile container comprising or designed to contain sterile elution solution fluidly connected to said fluid entrance of said separation module;
(iv) at least one sterile collecting container fluidly connected to said fluid exit of said separation module;
(v) a waste container and/or a waste exit fluidly connected to said fluid exit of said separation module;
(vi) a sterile connector suitable for sterilely connecting to a sterile container comprising plasma;
(vii) at least one stopcock; and
(viii) at least one one-way valve placed between at least some of the containers, at least one separation module, sterile connector and stopcock, ensuring directional process flow between the above containers, at least one separation module, sterile connector and stopcock;
2. The sterile closed system of claim 1, further comprising at least one pump designed to transfer the plasma, sterile wash solution, and sterile elution solution from their containers onto the at least one separation module without directly contacting the plasma, sterile wash solution, or sterile elution solution.
3. The sterile closed system of claim 1, further comprising a control module designed to control the operation of said at least one pump.
4. The sterile closed system of claim 1, further comprising a display unit.
5. The sterile closed system of claim 1, wherein each one of the at least one separation modules is independently selected from a column, filter, membrane or
manifold comprising a resin selected from an anion exchange resin; a cation exchange resin; a resin bound to an affinity ligand, such as an antibody, protein A, and protein G; and a gel filtration/size exclusion resin.
6. The sterile closed system of claim 5, wherein each one of the at least one separation modules is independently selected from a column, filter, membrane or manifold comprising a resin selected from an anion exchange resin and a gel filtration/size exclusion resin.
7. The sterile closed system of claim 5 or 6, wherein the anion exchange resin is selected from DEAE, QAE, and Q; the cation exchange resin is selected from CM, S, SM and SP; and the filtration/size exclusion resin is selected from sephadex, agarose and sepharose.
8. The sterile closed system of claim 7, wherein the anion exchange resin is Q.
9. The sterile closed system of claim 1, wherein the sterile connector is suitable for sterilely connecting to the sterile container via sealed infusion tubing comprising RF- reactive thermoplastic material.
10. The sterile closed system of claim 1, wherein the at least one sterile container of
(ii), (iii) or (iv) is at least one syringe; and the at least one pump is at least one syringe pump.
11. The sterile closed system of claim 10, wherein the at least one container designed to contain wash solution is one syringe operationally connected to one of the at least one syringe pumps, and the at least one container designed to contain elution solution is one syringe operationally connected to one of the at least one syringe pumps.
12. The sterile closed system of claim 1, wherein the at least one sterile collecting container is at least two sterile collecting containers fluidly connected to said fluid exit of said separation module via a manifold, wherein each sterile collecting container is connected to the manifold via a tube and a stopcock.
13. The sterile closed system of claim 1, wherein the stopcock connects one of the at least one separation module and the waste container and controls flow to either one of them.
14. The sterile closed system of claim 1, further comprising a power supply unit.
15. The sterile closed system of claim 1, wherein the sterile closed system further comprises at least one pump designed to transfer the plasma, sterile wash solution, and sterile elution solution from their containers onto the at least one separation module without directly contacting the plasma, sterile wash solution, or sterile elution solution; the sterile closed system further comprises a control module designed to control the operation of said at least one pump; the sterile closed system further comprises a display unit; each one of the at least one separation modules is independently selected from a column, filter, membrane or manifold comprising an anion exchange resin; a cation exchange resin; a resin bound to an affinity ligand, such as an antibody, protein A, and protein G; and a gel filtration/size exclusion resin; the sterile connector is suitable for sterilely connecting to the sterile container via sealed infusion tubing comprising RF- reactive thermoplastic material; the at least one sterile container of (ii), (iii) or (iv) is a syringe; and the at least one pump is at least one syringe pump; the at least one sterile collecting container is at least two sterile collecting containers fluidly connected to said fluid exit of said separation module via a manifold, wherein each sterile collecting container is connected to the manifold via a tube and a stopcock; and the stopcock connects one of the at least one separation module and the waste container and controls flow to either one of them.
16. The sterile closed system of claim 15, wherein each one of the at least one separation modules is independently selected from a column, filter, membrane or manifold comprising an anion exchange resin and a gel filtration/size exclusion resin; the at least one container designed to contain wash solution is one syringe operationally connected to one of the at least one syringe pumps, and the at least one container designed to contain elution solution is one syringe operationally connected to one of the at least one syringe pumps.
17. The sterile closed system of claim 16, wherein the anion exchange resin is selected from DEAE, QAE, and Q; and the filtration/size exclusion resin is selected from sephadex, agarose and sepharose.
18. The sterile closed system of claim 17, wherein the anion exchange resin is Q.
19. The sterile closed system of any one of claims 1 to 18, comprising a sterile connector suitable for sterilely connecting to the sterile container via sealed infusion tubing comprising RF -reactive thermoplastic material; a first syringe operationally connected to one of the at least one syringe pumps; the first syringe is connected via a one-way valve to a second syringe comprising washing buffer and operationally connected to one of the at least one syringe pumps; the second syringe is connected via a one-way valve to a third syringe comprising elution buffer and operationally connected to one of the at least one syringe pumps; the third syringe is connected via a one-way valve to a first separation module comprising an anion exchange resin; a cation exchange resin; a resin bound to an affinity ligand, such as an antibody, protein A, and protein G; and a gel filtration/size exclusion resin and optionally to a fourth syringe comprising elution buffer and operationally connected to one of the at least one syringe pumps; the fourth syringe, if present, is connected via a one-way valve to the first separation module; and the first separation module is connected via the stopcock to the waste container and via the stopcock and a manifold to at least two collecting syringes, wherein each collecting syringe is connected to the manifold via a tube and a stopcock.
20. A method for producing a therapeutic dose of a purified, enriched, therapeutic blood product, the method comprising:
(a) sterilely connecting a first container comprising at least one unit of sterile blood plasma to the sterile chromatography system of any one of claims 1 to 19 using a sterile connection device;
(b) separating and enriching one or more therapeutic blood factors according to a predetermined program comprising loading the at least one unit of sterile blood plasma on one of the least one separation module by means of one of the at least one pump in combination with at least one one-way
valve, thereby binding one or more therapeutic blood factors on the first separation module, washing the first separation module by transferring a first washing buffer from one of the least one sterile container comprising washing buffer onto the separation module by means of one of the at least one pump in combination with at least one one-way valve, and eluting a fraction from the separation module by transferring from one of the least one sterile container comprising elution buffer onto the separation module a first elution buffer, which optionally comprises an activating agent, by means of one of the at least one pump in combination with at least one one-way valve, wherein the first fraction comprises one or more therapeutic blood factors; and
(c) collecting the fraction comprising the one or more therapeutic blood factors in one of the at least one collecting containers and optionally freezing the fraction, thereby producing the purified, enriched, therapeutic blood product.
21. The method of claim 20, wherein the at least one unit of sterile, plasma, is (a) autologous plasma; (b) allogeneic plasma from a single donor that is pre-tested for pathogens; or (c) pooled allogeneic plasma that is pretested for pathogens and treated for viral reduction.
22. The method of claim 20, wherein the sterile connection device is a sterile tubing welder and the step of sterilely connecting the first container to a sterile chromatography system without compromising sterility of the unit comprises welding a tube comprising RF-reactive thermoplastic materials connected to first container to a tube comprising RF- reactive thermoplastic materials connected to the chromatography system by the means of the sterile tubing welder.
23. The method of claim 20, wherein each one of the at least one separation modules is selected from a column, filter, membrane or manifold comprising an anion exchange resin; a cation exchange resin; a resin bound to an affinity ligand, such as an antibody, protein A, and protein G; and a gel filtration/size exclusion resin.
24. The method of claim 23, wherein the at least one separation modules is selected from a column, filter, membrane or manifold comprising an anion exchange resin and a gel filtration/size exclusion resin.
25. The method of claim 23 or 24, wherein the anion exchange resin is selected from DEAE, QAE, and Q; the cation exchange resin is selected from CM, S, SM, or SP; and the filtration/size exclusion resin is selected from sephadex, agarose and sepharose.
26. The method of claim 25, wherein the anion exchange resin is Q.
27. The method of claim 20, wherein the at least one sterile container of (ii), (iii) or (iv) is at least one syringe; and the at least one pump is at least one syringe pump.
28. The method of claim 27, wherein the at least one container comprising wash solution is one syringe operationally connected to one syringe pump, and the at least one container comprising elution solution is one syringe operationally connected to one syringe pump.
29. The method of claim 20, wherein the wash solution comprises up to 200m M anions, such as chloride, citrate, phosphate, carbonate, sulfate, and sulfonate; and a biocompatible buffer such as aliphatic acids.
30. The method of claim 20, wherein the elution buffer comprises between 200-2000 mM anions, such as chloride, citrate, phosphate, carbonate, sulfate, and sulfonate.
31. The method of claim 30, wherein the elution buffer comprises between 380-500 mM NaCl or 25 mM CaCl2 essentially without additional different chloride salt; and arginine and citrate.
32. The method of claim 20, wherein the at least one unit of sterile plasma is (a) autologous plasma; (b) allogeneic plasma from a single donor that is pre-tested for pathogens; or (c) pooled allogeneic plasma that is pretested for pathogens and treated for viral reduction; the sterile connection device is a sterile tubing welder and the step of connecting the first container to a sterile chromatography system without compromising sterility of the blood plasma or chromatography system comprises welding a tube
comprising RF-reactive thermoplastic materials connected to the first container to a tube comprising RF-reactive thermoplastic materials connected to the chromatography system by the means of a sterile tubing welder; each one of the at least one separation modules is selected from a column, filter, membrane or manifold comprising an anion exchange resin; a cation exchange resin; a resin bound to an affinity ligand, such as an antibody, protein A, and protein G; and a gel filtration/size exclusion resin; the at least one sterile container of (ii), (iii) or (iv) is at least one syringe; and the at least one pump is at least one syringe pump; the wash solution comprises up to 200m M anions; and a biocompatible buffer such as aliphatic acids; and the elution buffer comprises between 200-2000 mM anions, such as chloride, citrate, phosphate, carbonate, sulfate, and sulfonate.
33. The method of claim 32, wherein each one of the at least one separation modules is selected from a column, filter, membrane or manifold comprising an anion exchange resin and a gel filtration/size exclusion resin; the at least one container comprising wash solution is one syringe operationally connected to one pump, and the at least one container comprising elution solution is one syringe operationally connected to one pump; and the elution buffer comprises between 380-500mM NaCl or 25 mM CaCE essentially without additional different chloride salt; and arginine and citrate.
34. The method of claim 33, wherein the anion exchange resin is selected from DEAE, QAE, and Q; and the filtration/size exclusion resin is selected from sephadex, agarose and sepharose.
35. The method of claim 34, wherein the anion exchange resin is Q.
36. The method of any one of claims 20 to 35, wherein the predetermined program comprises loading the blood plasma on a column comprising the anion exchange resin Q by means of a syringe operationally connected to one of the at least one syringe pump in combination with at least one one-way valve, washing the column by transferring a washing buffer comprising 100m M NaCl, lOmM arginine and lOmM citrate, at physiological pH, such as 7.4, by means of a syringe operationally connected to one of the at least one syringe pump in combination with at least one one-way valve, eluting a
fraction from the anion exchange column by transferring an elution buffer comprising 420mM NaCl, I OmM arginine and 10m M citrate, at physiological pH, such as 7.4, by means of a syringe operationally connected to one of the at least one syringe pump in combination with at least one one-way valve, and collecting the fraction in one of the at least one collecting container, wherein the fraction comprises Factor II, Factor V, Factor VII, Factor VIII, Factor IX, and Factor X, thereby producing the single therapeutic dose of a therapeutic blood product comprising non-stabilized, purified, enriched Factor II, Factor V, Factor VII, Factor VIII, Factor IX, and Factor X.
37. The method of any one of claims 20 to 35, wherein the predetermined program comprises loading the blood plasma on a column comprising the anion exchange resin Q by means of a syringe operationally connected to one of the at least one syringe pump in combination with at least one one-way valve, washing the column by transferring a washing buffer comprising 100m M NaCl, 10m M arginine and 10m M citrate, at physiological pH, such as 7.4, by means of a syringe operationally connected to one of the at least one syringe pump in combination with at least one one-way valve, eluting a fraction from the anion exchange column by transferring an elution buffer comprising 300mM NaCl, I OmM arginine and I OmM citrate, at physiological pH, such as 7.4, by means of a syringe operationally connected to one of the at least one syringe pump in combination with at least one one-way valve, and collecting the fraction in the first of the at least one collecting container, wherein the fraction comprises purified and enriched Factor VII thereby producing the single therapeutic dose of a therapeutic blood product comprising a purified, enriched Factor VII.
38. The method of claim 37, wherein the recovery efficiency is at least 15%, preferably at least 40%, the concentration factor is at least 200%, preferably at least 500%, and the relative purity is at least 80%.
39. The method of any one of claims 20 to 35, wherein the predetermined program comprises loading the blood plasma on a column comprising the anion exchange resin Q by means of a syringe operationally connected to one of the at least one syringe pump in combination with at least one one-way valve, washing the column by transferring a
washing buffer comprising 75mM NaCl, I OrnM arginine and I OrnM citrate, at physiological pH, such as 7.4, by means of a syringe operationally connected to one of the at least one syringe pump in combination with at least one one-way valve, activating and eluting a bound fraction on the anion exchange column by transferring a buffer comprising at least l5mM CaCl2, preferably 25mM CaCF, and 10m M arginine and 10m M citrate, at physiological pH, such as 7.4, essentially without additional different chloride salt, by means of a syringe operationally connected to one of the at least one syringe pump in combination with at least one one-way valve, and collecting the fraction in one of the at least one collecting container, wherein the fraction comprises purified and enriched Factor Vila thereby producing the single therapeutic dose of a therapeutic blood product comprising a purified, enriched Factor Vila.
40. The method of claim 39, comprising eluting a second fraction from the column with an elution buffer comprising about 300mM NaCl and I OrnM arginine and 10m M citrate, at physiological pH, such as 7.4 by means of a syringe operationally connected to one of the at least one syringe pump in combination with at least one one-way valve, and collecting the fraction in one of the at least one collecting container, wherein the fraction comprises purified and enriched Factor X, thereby producing the single therapeutic dose of a therapeutic blood product comprising a purified, enriched Factor X.
41. The method of claim 39, comprising eluting a second fraction from the column with an elution buffer comprising about 420mM NaCl and 10m M arginine and lOmM citrate, at physiological pH, such as 7.4 by means of a syringe operationally connected to one of the at least one syringe pump in combination with at least one one-way valve, and collecting the fraction in one of the at least one collecting container, wherein the fraction comprises purified and enriched Factor X and Factor II, thereby producing the single therapeutic dose of a therapeutic blood product comprising a purified, enriched Factor X and Factor II.
42. The method of any one of claims 20 to 41, wherein the blood product is a labile and non-stabilized blood product.
43. The method of any one of claims 20 to 41, further comprising stabilizing the blood product by adding a cryoprotectant, such as sucrose, mannitol, trehalose, polyethyleneglycol (PEG), and glycine; or an anticoagulant, such as heparin or a derivative thereof and enoxaparin sodium, and storing it, thereby producing a stabilized blood product.
44. The method of claim 43, wherein the cryoprotectant is sucrose at a final concentration of about 2% (w/v) and the method further comprising freezing the stabilized blood product by exposing it to a temperature of -30°C and subsequently storing it at about -30°C.
45. The method of claim 44, wherein the blood product, after storing up to about four weeks or longer, comprises Factor V having a level of activity that is essentially equal to freshly produced Factor V.
46. The method of claim 43, wherein the anticoagulant is heparin at a final concentration of about 0.01 unit/ml; and the method further comprising storing the stabilized blood product at about 2-8°C.
47. The method of claim 46, wherein the blood product, after storing up to about four weeks or longer, comprises Factor V having a level of activity that is about 25% of that of freshly produced Factor V.
48. The method of any one of claims 20 to 47, wherein the blood product is essentially devoid of hemoagglutinins.
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201862652379P | 2018-04-04 | 2018-04-04 | |
US62/652,379 | 2018-04-04 | ||
US201862724223P | 2018-08-29 | 2018-08-29 | |
US62/724,223 | 2018-08-29 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2019193595A1 true WO2019193595A1 (en) | 2019-10-10 |
Family
ID=68101437
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/IL2019/050387 WO2019193595A1 (en) | 2018-04-04 | 2019-04-04 | A closed system and methods to produce therapeutic, purified plasma proteins |
Country Status (1)
Country | Link |
---|---|
WO (1) | WO2019193595A1 (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1994001072A1 (en) * | 1992-07-14 | 1994-01-20 | Baxter International Inc. | Sterile/aseptic connector |
WO2017118910A1 (en) * | 2016-01-07 | 2017-07-13 | Eio Biomedical Ltd | Methods, compositions and kits for reducing tissue adhesions |
-
2019
- 2019-04-04 WO PCT/IL2019/050387 patent/WO2019193595A1/en active Application Filing
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1994001072A1 (en) * | 1992-07-14 | 1994-01-20 | Baxter International Inc. | Sterile/aseptic connector |
WO2017118910A1 (en) * | 2016-01-07 | 2017-07-13 | Eio Biomedical Ltd | Methods, compositions and kits for reducing tissue adhesions |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US5792835A (en) | Method of preparing a topical fibrinogen complex | |
US8003706B2 (en) | Enhanced production of blood clotting factors and fibrin fabric | |
US6274090B1 (en) | Apparatus and method of preparation of stable, long term thrombin from plasma and thrombin formed thereby | |
JP4278861B2 (en) | Method for producing fibrin glue-forming component with high safety against virus contamination from human plasma pool | |
IL226786A (en) | Viral inactivated platelet extract, use and preparation thereof | |
JP6254187B2 (en) | Virus-inactivated biological mixture | |
CN104231073B (en) | Preparation method of human coagulation factor VIII | |
CN104321340B (en) | The fibrinogen of modified technique and its production for producing fibrinogen | |
WO2014027362A1 (en) | A method of preparing a growth factor concentrate derived from human platelets | |
US20120156284A1 (en) | Enhanced biological autologous tissue adhesive composition and methods of preparation and use | |
CA2052809A1 (en) | Process for producing secretory immunoglobulin a preparations | |
CN111592591B (en) | Preparation method of human von willebrand factor/human blood coagulation factor VIII compound, product and application | |
ES2285734T3 (en) | PURIFIED MULTIMERASE. | |
JP5261478B2 (en) | Method for preparing factor X, activated factor X, inactive factor X and inactivated factor Xa, and pharmaceutical composition containing said factor | |
KR101127127B1 (en) | Method for preparing highly concentrated fibrinogen solution and method for preparing fibrin sealant by using thereof | |
EP2900297B1 (en) | Method and apparatus for preparing single donor thrombin serum | |
EP0804254B1 (en) | Heat treated blood plasma proteins | |
WO2019193595A1 (en) | A closed system and methods to produce therapeutic, purified plasma proteins | |
Bertolini | The purification of plasma proteins for therapeutic use | |
US10806755B2 (en) | Plasma-supplemented formulation | |
Bruning et al. | Prothrombal: a new concentrate of human prothrombin complex for clinical use | |
AU2017205364B2 (en) | Methods, compositions and kits for reducing tissue adhesions | |
Haanen et al. | Preparation and clinical use of factor IX concentrate PPSB according to Soulier | |
US20110251127A1 (en) | Inactivation of infectious agents in plasma proteins by extreme pressure | |
RU2257224C1 (en) | Method for preparing human plasmin concentrate and product for its using in medicine |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 19781113 Country of ref document: EP Kind code of ref document: A1 |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 19781113 Country of ref document: EP Kind code of ref document: A1 |