WO2019192289A1 - Method for improving effective thermal efficiency of engine and power transmission mechanism prepared by means of same - Google Patents

Method for improving effective thermal efficiency of engine and power transmission mechanism prepared by means of same Download PDF

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Publication number
WO2019192289A1
WO2019192289A1 PCT/CN2019/077662 CN2019077662W WO2019192289A1 WO 2019192289 A1 WO2019192289 A1 WO 2019192289A1 CN 2019077662 W CN2019077662 W CN 2019077662W WO 2019192289 A1 WO2019192289 A1 WO 2019192289A1
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Prior art keywords
crankshaft
crank
piston
coefficient
engine
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PCT/CN2019/077662
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French (fr)
Chinese (zh)
Inventor
张佰力
张玉川
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张佰力
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Priority claimed from CN201810308535.3A external-priority patent/CN108561225B/en
Application filed by 张佰力 filed Critical 张佰力
Priority to DE112019001068.9T priority Critical patent/DE112019001068T5/en
Publication of WO2019192289A1 publication Critical patent/WO2019192289A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B75/00Other engines
    • F02B75/06Engines with means for equalising torque
    • F02B75/065Engines with means for equalising torque with double connecting rods or crankshafts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01BMACHINES OR ENGINES, IN GENERAL OR OF POSITIVE-DISPLACEMENT TYPE, e.g. STEAM ENGINES
    • F01B1/00Reciprocating-piston machines or engines characterised by number or relative disposition of cylinders or by being built-up from separate cylinder-crankcase elements
    • F01B1/10Reciprocating-piston machines or engines characterised by number or relative disposition of cylinders or by being built-up from separate cylinder-crankcase elements with more than one main shaft, e.g. coupled to common output shaft
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B75/00Other engines
    • F02B75/32Engines characterised by connections between pistons and main shafts and not specific to preceding main groups

Definitions

  • the invention relates to an engine, a method for improving the effective thermal efficiency of an engine, and a power transmission mechanism prepared thereby.
  • the various engine power transmission mechanisms disclosed so far convert the reciprocating motion of the piston into a rotary motion through a crank-link mechanism and a crankshaft, and the crankshaft is driven by a piston rod to perform work.
  • a single crankshaft and a double crankshaft structure are further divided, and specifically, there is no offset and a biasing structure.
  • the engine power transmission mechanisms of these structures have their own advantages, their disadvantages still exist. For example, there is an alternating side pressure between the piston and the cylinder wall of the unbiased engine with a single crankshaft structure, which affects the friction between the piston and the cylinder liner.
  • the present invention adopts the following technical solution: a method for improving the effective thermal efficiency of an engine, the crankshaft axis in the engine power transmission mechanism and the piston rod and crank connecting rod connecting end axis or the crankshaft axis and the pin center on the piston An eccentricity is set between the axis of the connecting end of the crank connecting rod;
  • the bias mechanism coefficient is set to 0.60-0.98, and the engine power transmission mechanism is provided by the bias mechanism coefficient.
  • the biasing mechanism has a coefficient of 0.75-0.98.
  • the biasing mechanism has a coefficient of 0.60-0.95.
  • the biasing mechanism has a coefficient of 0.6-0.75.
  • the biasing mechanism has a coefficient of 0.75-0.95.
  • a power transmission mechanism prepared by the method for improving the effective thermal efficiency of the engine comprises a casing, a cylinder is installed in the casing, a piston is installed in the cylinder, one end of the piston rod is connected with the piston, and the other end of the piston rod is respectively connected with two crank linkage mechanisms, two
  • the crank-link mechanism has the same structure and is symmetrically arranged on both sides of the cylinder.
  • the eccentric distance e between the crankshaft axis and the axis connecting the piston rod and the crank connecting rod is greater than the crank radius R.
  • the center lines of the two crankshafts are respectively perpendicular to the cylinder center line, and the piston rod
  • the two connecting ends connecting the two crank linkages are located below the crankshaft.
  • the two crankshafts are a first crankshaft and a second crankshaft, the first crankshaft rotates clockwise, and the second crankshaft rotates counterclockwise.
  • the quotient of the difference between the crank link length L and the crank radius R divided by the eccentricity e is 0.75-0.98.
  • the quotient of the difference between the crank link length L and the crank radius R divided by the eccentricity e is 0.6-0.75.
  • the present invention first provides a method for improving the effective thermal efficiency of an engine.
  • the method is defined in a structure in which a double crankshaft is negatively biased in an engine power transmission mechanism, and the bias mechanism coefficients are preferably: 0.60-0.98, 0.75-0.95, 0.75. -0.98 or 0.60-0.75.
  • the bias mechanism coefficient of the present invention goes beyond the notion that the bias mechanism coefficient is less than or equal to 0.1 in the negative biasing mechanism by those skilled in the art.
  • Those skilled in the art have long believed that the offset coefficient in the negative bias structure of various engine power transmission mechanisms cannot be greater than 0.1.
  • This concept is based on the fact that the work stroke is larger in the crank angle of rotation, and the more work is performed, however, the present invention
  • the bias mechanism coefficient of the negative bias mechanism is less than or equal to 0.1. Therefore, the bias mechanism coefficient of the present invention is set to 0.60. -0.98, 0.75-0.95, 0.75-0.98 or 0.60-0.75, these biasing mechanism factors can greatly improve the effective thermal efficiency of the engine.
  • the force-arm coefficient of the negative-biased double crankshaft linkage mechanism provided by the invention is ⁇ r, F ;
  • the negative bias reverse pull double crankshaft linkage mechanism provided by the invention has a force arm coefficient of ⁇ r, FL ;
  • L is the length of the crank link
  • R is the radius of the crank
  • e is the eccentricity
  • is the crank angle of rotation.
  • the force arm coefficient depends on the crankshaft and the negative bias and the direction of the crank link force, and is positively related to the eccentricity e and related to the crank link length L and the crank radius R. Therefore, setting the variation of the eccentricity e, the crank link length L and the crank radius R of the negative bias arrangement of the crankshaft can determine the geometric characteristics of the double crankshaft linkage mechanism. Therefore, the bias mechanism coefficient is represented by ⁇ pz . That is, the bias mechanism coefficient is the quotient of the difference between the crank link length and the crank radius R divided by the eccentricity e.
  • the bias mechanism coefficient is set to 0.60-0.98, 0.75-0.95, 0.75-0.98 or 0.60-0.75
  • increasing the negative bias arm coefficient of the crankshaft can increase the transmission power of the engine power transmission mechanism, that is, improve Engine efficient thermal efficiency.
  • the power transmission mechanism provided by the method of the invention for improving the effective thermal efficiency of the engine is characterized in that the power is increased greatly, the oil is saved, the exhaust pollutants are low, the power is high, the torque is large, the work stroke is accelerated, and the combustion and compression are facilitated.
  • the ratio is increased, the heat loss is reduced, the parts are small, the production cost is low, the length of the connecting rod is reduced, and the overall mechanism is compact; when the crankshaft is negatively biased, the crankshaft splashing lubricating oil is always facing the piston, and the piston cylinder body is well lubricated.
  • the oil has strong heat dissipation to the piston, and the engine has a large working strength and a long service life.
  • FIG. 1 is a schematic diagram of a power transmission mechanism of a negatively biased double crankshaft link according to the present invention
  • FIG. 2 is a schematic diagram of a power transmission mechanism of a negative bias reversed double crankshaft link of the present invention
  • FIG. 3 is a horizontally opposed embodiment of the present invention.
  • FIG. 4 is a graph showing the crankshaft link force arm coefficient when the bias mechanism coefficient is 0.75
  • FIG. 5 is the crankshaft link when the bias mechanism coefficient is 0.95.
  • Figure 6 is the crankshaft link negative bias pullback, negative bias, positive bias and unbiased working mode when the biasing mechanism coefficient is 0.91.
  • FIG. 7 is a PV diagram of a positively biased and negatively biased reversed power transmission mechanism engine with a biasing mechanism coefficient of 0.91
  • Figure 8 is a two-stroke negatively biased reversed double crankshaft connecting rod engine power. Schematic diagram of the output mechanism
  • FIG. 9 is a graph of the force index of the crankshaft connecting rod with a power experimental bias mechanism coefficient of 0.60.
  • a method for improving the effective thermal efficiency of an engine according to the present invention the crankshaft axis in the engine power transmission mechanism and the piston rod and crank connecting rod connecting end axis or the crankshaft axis and the pin shaft center and the crank connecting rod connecting end axis on the piston Setting the eccentricity;
  • the bias mechanism coefficient is set to 0.60-0.98, and the engine power transmission mechanism is provided by the bias mechanism coefficient.
  • the eccentricity described in the above method is applicable to a dual crankshaft negative bias arrangement and a dual crankshaft negative bias back tension arrangement.
  • the connection between the piston and the crank connecting rod can be realized in various ways: 1 piston is connected with the piston rod, the piston rod is respectively connected with two crank connecting rods, the piston rod and the two crank connecting rods are respectively connected The connecting end is located above the center point of the crankshaft; 2 is mounted with a circular slider on the piston, and two pin shafts are mounted on the circular sliding block, and each pin shaft is respectively connected with a respective crank connecting rod.
  • the eccentricity is the crankshaft axis and the circular sliding block.
  • the eccentric distance is the distance between the axis of the crankshaft and the axis connecting the piston and the crank connecting rod.
  • the biasing mechanism has a coefficient of 0.75-0.98.
  • the biasing mechanism has a coefficient of 0.60-0.95.
  • the biasing mechanism has a coefficient of 0.6-0.75.
  • the biasing mechanism has a coefficient of 0.75-0.95.
  • the method of the present invention overcomes the long-standing prejudice of those skilled in the art.
  • the research of the invention believes that increasing the maximum value of the force arm coefficient and making it close to the crank angle generated by the maximum combustion pressure in the dual crankshaft link power transmission mechanism can improve the transmission efficiency of the engine power transmission mechanism, that is, improve the effective thermal efficiency of the engine.
  • the crankshaft negative bias back-pull arrangement and the crankshaft negative bias arrangement are preferred arrangements.
  • the preferred biasing mechanism factor of the present invention is from 0.6 to 0.98, further preferably from 0.75 to 0.98, from 0.75 to 0.95 or from 0.6 to 0.75.
  • the bias mechanism coefficient is 0.6-0.75, the effect is better than 0.4-0.59.
  • the relationship between the biasing mechanism coefficient and the power of the engine power transmission mechanism of the present invention varies greatly.
  • Table 2 shows the power output data of the three offset modes of the dual crankshaft engine.
  • the experimentally measured cylinder head temperature negative bias working state is lower than that of the positive bias working state, which proves that the heat loss is small when the negative bias working state is performed, so that the thermal efficiency is improved.
  • the negative bias of the crankshaft according to the present invention means that the angular interval of the power stroke of the engine power output mechanism is less than 180 degrees, as shown in FIG. When the angle range in which the power stroke is turned over is greater than 180 degrees, it is called the positive bias of the crankshaft.
  • the negative bias reverse pull of the crankshaft of the present invention means that the power stroke of the engine power output mechanism is less than 180 degrees, and the connecting rod is subjected to the tensile force during the work stroke, that is, the connecting end of the piston rod and the connecting rod is located.
  • the two crankshaft centerline pistons are mounted on the opposite side of the direction of the piston. As shown in Figure 2, the connecting end of the piston rod connecting the two crank linkages is located below the center point of the two crankshafts.
  • the piston stroke S increases as the biasing mechanism coefficient increases, so that the engine displacement increases, and the obtained power value cannot be longitudinally analyzed and compared, and the influence of the piston stroke increase on the power value must be eliminated proportionally.
  • the bias mechanism coefficient 0.60
  • the piston stroke is 4.74 cm and the traditional positive bias power value 901W is used as the reference.
  • the respective piston stroke increase ratios of other bias mechanism coefficient values are obtained, and then the stroke increase ratio and the reference power value (901w) are used.
  • the product of the product in addition to the respective conventional positive bias, negative bias, and negative bias pullback power values, yields a power correction ratio, that is, an output efficiency that is positively biased relative to the reference.
  • Table 3 Power test correction ratio table of Table 2
  • the data in Table 3 shows that the traditional positive bias column indicates that the bias mechanism coefficient of the power transfer mechanism is inversely related to the output efficiency.
  • the negative bias column indicates that the bias mechanism coefficient of the power transmission mechanism is positively correlated with the output efficiency, and the output efficiency monotonously increases.
  • the negative bias reverse pull column shows that the power transmission mechanism has an output efficiency increase of 10% when the bias mechanism coefficient is 0.6, the output efficiency reaches a high point when the bias mechanism coefficient is 0.85, and the output efficiency of the bias mechanism coefficient continues to increase to 0.95. Maintain a slight decline in the high position.
  • the engine effective thermal efficiency transmission mechanism defined by the method of the present invention is a double crankshaft linkage mechanism.
  • the steering of the first crankshaft 6 and the third crankshaft 14 is clockwise
  • the second crankshaft 7 and the fourth The steering of the crankshaft 22 is counterclockwise
  • an eccentricity is set between the crankshaft axis and the piston rod and crank connecting rod connecting end axis or the crankshaft axis and the pin shaft center on the piston and the crank connecting rod connecting end axis, and the eccentricity e is larger than the crank radius R.
  • the two crankshafts are either negatively biased or in a negatively biased reversed arrangement.
  • the eccentricity is the distance between the crankshaft axis and the center of the pin on the circular slider and the moving center line of the crank connecting rod connecting shaft.
  • the eccentricity can also be the crankshaft axis and the piston and crank connecting rod connecting shaft motion center.
  • the distance between the lines, the eccentricity may also be the distance between the crankshaft axis and the center line of the movement of the piston rod and the crank connecting rod axis, and the connecting end of the piston rod and the crank connecting rod is located above the center point of the crankshaft.
  • FIGS. 1, 2, and 3 show a schematic diagram of the double crankshaft linkage mechanism.
  • Figure 1 shows the linkage mechanism for a dual crankshaft negative offset arrangement that increases the engine's effective thermal efficiency power transfer mechanism.
  • the connection of the piston to the crank link is achieved by the circular slider and the pin on it, which is one of the preferred modes.
  • the structure connecting the piston and the crank connecting rod may also be: the piston is respectively connected with one end of the two crank connecting rods, or the piston rod is connected to the piston rod, and the other end of the piston rod is respectively connected with the two crank connecting rods, the piston rod and the two The crank connecting rod connection is located above the center point of the two crankshafts.
  • 1 is a first cylinder
  • 2 is a first piston
  • a circular slider 20 is mounted on the first piston
  • a first pin 26 and a second pin 27 are mounted on the circular slider 20, the first pin 26 and the first crank
  • One end of the connecting rod 4 is connected, the other end of the first crank connecting rod 4 is connected to one end of the first crank 5 through the first crank shaft 9, and the other end of the first crank 5 is connected with the first crankshaft 6, and the first crankshaft 6 is fixedly connected.
  • a synchronizing gear 8 the distance between the axis of the first crankshaft 6 and the axis of the first pin 26 and the axis of the connecting end of the first crank link 4 is a first eccentricity e 1 , and the first eccentricity e 1 is greater than the first crank a radius R of 5,
  • the second pin 27 is connected to one end of the second crank link 28, the other end of the second crank link 28 is connected to one end of the second crank 29 via the second crankshaft 30, and the other end and the second end of the second crank 29 are
  • the crankshaft 7 is connected, the second crankshaft 7 is fixed to the second synchronizing gear 25, the first synchronizing gear 8 and the second synchronizing gear 25 are meshed, the first crankshaft 6 is rotated clockwise, and the second crankshaft 7 is rotated counterclockwise by the fixed synchronizing gear.
  • the crankshaft link mechanism of the second crankshaft 7 moves symmetrically with the crankshaft link mechanism of the first crankshaft 6 with the center line of the movement of the first piston 2 as a plane.
  • the angle range in which the work stroke is turned is less than 180 degrees.
  • the first crank 5 perpendicular position f is a starting point of 0 degrees, the angle between the first crank 5 and the starting point is a, and the angle between the first crank link 4 and the first pin axis on the piston is ⁇ . .
  • Figure 2 shows the crankshaft linkage for a dual crankshaft negative offset back-pull arrangement that increases the engine's effective thermal efficiency power transfer mechanism.
  • 10 is a second cylinder
  • a second piston 11 is mounted in the second cylinder 10
  • the second piston 11 is connected to one end of the piston rod 12
  • the other end of the piston rod 12 is respectively connected to the third crank link 17 and the fourth crank link.
  • One end 18 is connected, the other end of the third crank link 17 is connected to one end of the third crank 15 through the third crank shaft 16, the other end of the third crank 15 is connected to the third crankshaft 14, and the other end of the fourth crank link 18 is passed through the fourth.
  • the crankshaft 21 is connected to one end of the fourth crank 19, the other end of the fourth crank 19 is connected to the fourth crankshaft 22, the third crankshaft 14 is synchronously fixed to the third gear 13, and the fourth crankshaft 22 is synchronously fixed to the fourth gear 23, and the third The crankshaft 14 rotates clockwise, the fourth crankshaft 22 rotates counterclockwise, and the third gear 13 and the fourth gear 23 mesh.
  • the vertical position f of the third crank 15 is 0 degree of the starting point, the angle between the third crank 15 and the starting point is a, and the angle between the third link 17 and the moving line of the piston is ⁇ .
  • the distance between the axis of the third crankshaft 14 and the axis of the connecting end of the third link 17 and the piston rod 12 is a second eccentric distance e 2 , and the second eccentric distance e 2 is greater than the radius of the third crank 15 .
  • the crankshaft link mechanism of the fourth crankshaft 22 moves symmetrically with the crankshaft link mechanism of the third crankshaft 14 with the piston motion center line as a plane.
  • FIG. 3 is a horizontally opposed arrangement of the two negatively-biased pull-back structures shown in FIG. 2, in order to reduce the volume, the directly coupled synchronous third gear 13 and the fourth gear 23 are changed into two medium-gear meshes. After the gear is decelerated, it meshes with the sun gear 24 and outputs power through the center output shaft 31.
  • the link length L is 4.7 cm
  • the crank radius R is 1.3 cm
  • the eccentricity e is 3.1 cm
  • the bias mechanism coefficient ⁇ pz 0.91.
  • the experimental output power is unbiased output power. 1.23 times (in the case of equivalent fuel consumption, equivalent displacement).
  • the power transmission mechanism prepared by the method for improving the effective thermal efficiency of the engine comprises a casing, a cylinder is installed in the casing, a piston is installed in the cylinder, one end of the piston rod is connected with the piston, and the other end of the piston rod is connected with two crank joints respectively.
  • the rod mechanism, the two crank linkage mechanisms have the same structure and are symmetrically arranged on both sides of the cylinder, and the eccentric distance e between the crankshaft axis and the axis connecting the piston rod and the crank connecting rod is greater than the crank radius R, and the two crankshaft center lines are respectively corresponding to the cylinder center The line is vertical and the two connecting ends of the piston rod connecting the two crank linkages are located below the crankshaft.
  • the two crankshafts are a first crankshaft 6 and a second crankshaft 7, the first crankshaft 6 rotates clockwise, and the second crankshaft 7 rotates counterclockwise.
  • the quotient of the difference between the crank link length L and the crank radius R divided by the eccentricity e is 0.75-0.98.
  • the quotient of the difference between the crank link length L and the crank radius R divided by the eccentricity e is 0.6-0.75.
  • the effects in the above schemes are illustrated by Tables 1, 2 and 3 of the present invention, and further illustrated by the curves shown in Figures 4-7.
  • the bias mechanism coefficient ⁇ pz shown in the table and in the figure is the quotient of the difference between the crank link length L and the crank radius R divided by the eccentricity e.
  • the quotient of the difference between the crank link length L and the crank radius R set by the present invention in the preparation of the engine power transmission mechanism, in addition to the eccentricity e, is the biasing mechanism coefficient, and the precondition of setting the biasing mechanism coefficient is that the eccentricity is larger than the crank radius.
  • the biasing mechanism coefficient is 0.6-0.98, preferably 0.60-0.95, 0.75-0.98, 0.75-0.95 or 0.6-0.75, and the bias mechanism coefficient can increase the power of the engine double-crankshaft connecting rod power output mechanism, and the biasing mechanism of the present invention Any value of the mechanism coefficient range can increase the power of the engine power transmission mechanism, for example, the bias mechanism coefficients are 0.6, 0.62, 0.65, 0.68, 0.70, 0.73, 0.75, 0.78, 0.80, 0.83, 0.85, 0.88, 0.90, 0.93, 0.95 or 0.98, where when the biasing mechanism coefficient ⁇ pz is set to 0.98, e is 7.2 cm, R/L is 0.22, S is 7.55 cm, and the power of the engine power transmission mechanism of the double crankshaft negative offset arrangement is 1505.
  • the power of the engine power transfer mechanism of the dual crankshaft negative bias reverse pull arrangement is 1430, and the power of the prior art positive biased engine power transfer mechanism is 1282.
  • the experimental conditions are the same as in Table 2.
  • the principle of the modified ratio is the same as in Table 3, in which the stroke change is 1.593, the negative bias output power is 1.174, and the negative bias reverse pull output power is 1.115.
  • the implementation of the engine power transmission mechanism of the present invention is as follows:
  • Embodiment 1 It has a first cylinder 1, a first piston 2 is mounted in the first cylinder 1, a circular slider 20 is mounted on the first piston, and a first pin 26 and a second pin 27 are mounted on the circular slider 20, first The pin 26 is connected to one end of the first crank link 4, and the other end of the first crank link 4 is connected to one end of the first crank 5 via the first crank shaft 9, and the other end of the first crank 5 is connected to the first crankshaft 6.
  • the first crankshaft 6 is fixed to the first synchronizing gear 8, and the distance between the axis of the first crankshaft 6 and the axis of the connecting end of the first pin 26 and the first crank connecting rod 4 is a first eccentricity e 1 ;
  • the second pin 27 Connected to one end of the second crank link 28, the other end of the second crank link 28 is connected to one end of the second crank 29 via the second crankshaft 30, the other end of the second crank 29 is connected to the second crankshaft 7, and the second crankshaft 7 is fixed.
  • the crankshaft link mechanism of the second crankshaft 7 moves symmetrically with the crankshaft link mechanism of the first crankshaft 6 with the center line of the movement of the first piston 2 as a plane.
  • the angle range in which the work stroke is turned is less than 180 degrees.
  • the first crank 5 perpendicular position f is a starting point of 0 degrees, the angle between the first crank 5 and the starting point is a, and the angle between the first crank link 4 and the piston moving straight line is ⁇ .
  • Embodiment 2 It has a second cylinder 10, a second piston 11 is mounted in the second cylinder 10, a second piston 11 is connected to one end of the piston rod 12, and the other end of the piston rod 12 is respectively connected to the third crank connecting rod 17 and the fourth end.
  • crank link 18 One end of the crank link 18 is connected, the other end of the third crank link 17 is connected to one end of the third crank 15 via the third crank shaft 16, the other end of the third crank 15 is connected to the third crankshaft 14, and the other end of the fourth crank link 18
  • the fourth crankshaft 21 is connected to one end of the fourth crank 19, the other end of the fourth crank 19 is connected to the fourth crankshaft 22, the third crankshaft 14 is synchronously fixed to the third gear 13, and the fourth crankshaft 22 is synchronously fixed to the fourth gear 23.
  • the third crankshaft 14 rotates clockwise, the fourth crankshaft 22 rotates counterclockwise, and the third gear 13 and the fourth gear 23 mesh.
  • the vertical position f of the third crank 15 is 0 degree of the starting point, the angle between the third crank 15 and the starting point is a, and the angle between the third link 17 and the moving line of the piston is ⁇ .
  • the distance between the axis of the third crankshaft 14 and the axis of the connecting end of the third link 17 and the piston rod 12 is a second eccentric distance e 2 , and the second eccentric distance e 2 is greater than the radius of the third crank 15 .
  • the crankshaft link mechanism of the fourth crankshaft 22 moves symmetrically with the crankshaft link mechanism of the third crankshaft 14 with the piston motion center line as a plane.
  • Embodiment 3 as shown in FIG. 3, is a horizontally opposed scheme of the negative biased pull-back structure according to the two embodiments, and the synchronously coupled third gear 13 and the fourth are directly coupled for reducing the volume.
  • the gear 23 is changed into two mesh gears, and the gear is decelerated and meshed with the sun gear 24, and the power is output through the center output shaft 31.
  • Embodiment 4 As shown in FIG. 8 , the piston and the scavenging piston are slidably mounted in the cylinder block, the upper part of the cylinder block is provided with an exhaust port and a scavenging port, and the lower part is opened with a scavenging passage in the middle of the intake port, and the air inlet is provided.
  • An intake check valve is installed in the mouth, and a crankshaft 1 and a crankshaft 2 are respectively engaged by a pair of synchronous gears at the lower end of the cylinder block, and the crankshaft and the crankshaft are respectively fixed to the crankshaft 1 and the crankshaft 2, and the crankshaft is mounted to rotate around the shaft.
  • the piston is connected with the upper end of the piston rod, the piston rod passes through the center of the scavenging piston, and the ears of the lower end of the piston rod are respectively small with the connecting rod of the crankshaft and the crankshaft
  • the pin ends are connected, and the ears of the lower end of the scavenging piston are respectively pinned to the small ends of the scavenging link installed on the crankshaft and the crankshaft 2.
  • the piston, the scavenging piston and the cylinder block are slidingly sealed, the middle part of the piston rod is slidingly sealed with the scavenging piston, and the double crankshaft connecting rod is operated in a negative bias direction when the engine is working, that is, the crankshaft rotates clockwise and the crankshaft rotates counterclockwise.
  • the connecting rod drives the piston to reciprocate, and the scavenging rod drives the scavenging piston to reciprocate.
  • the scavenging volume formed by the lower part of the scavenging piston and the upper portion of the scavenging piston is increased to generate a negative pressure, and the combustible gas enters through the intake check valve from the intake port, and the combustible gas in the upper cylinder block of the piston is compressed, and the piston continues to ascend to the upper end. Point, the gas in the cylinder ignites and breaks out work.
  • the piston descends the scavenging volume becomes smaller. Since the intake check valve is closed at this time, the scavenging port is closed by the piston, and the combustible gas is compressed. The piston continues to descend to open the exhaust port and the scavenging port in turn, and the compressed combustible gas is scavenged by the scavenging passage, and the crankshaft rotates once to complete the two-stroke engine working cycle.
  • the conventional crankshaft has no bias piston stroke of 2R, and the piston stroke Se increases after the crankshaft is biased.
  • the piston arm offset should be converted according to the increase ratio.
  • the force arm coefficient curve of the negatively biased double crankshaft reverse pull link mechanism (referred to as negative bias reverse pull in the figure) and the force arm coefficient curve of the negatively biased double crankshaft linkage mechanism (referred to as negative offset in the figure) and the conventional
  • the maximum value of the force arm coefficient curve is 0.18 higher, and the maximum value is 78° crank angle from the top dead center.
  • the conventional crankshaft has no bias piston stroke of 2R, and the piston stroke Se increases after the crankshaft is biased.
  • the force arm coefficient curve of the negatively biased double crankshaft reverse pull link mechanism (abbreviated as: negative bias reverse pull in Figure 5) and the force arm coefficient curve of the negatively biased double crankshaft linkage mechanism (referred to as negative offset in Figure 5)
  • negative bias reverse pull in Figure 5 the force arm coefficient curve of the negatively biased double crankshaft linkage mechanism
  • the maximum value of the force arm coefficient curve is 0.29 higher, especially the force of the negative bias back tension at this time.
  • the crank angle advances forward and advances to the crank angle of 51° from the top dead center.
  • the conventional crankshaft without bias piston stroke is 2R, and the piston stroke is increased after the crankshaft is biased. Large, the two arm force coefficients should be converted according to the increase ratio.
  • the ratio of the shaft work value shown in Figure 6 (not included in the double crankshaft linkage mechanism to reduce the friction to improve the mechanical efficiency), due to the negative bias reverse pull, negative bias and positive bias work mode force arm coefficient maximum
  • the offset back-pull axis work is about 1.16 times that of the unbiased mode of operation.
  • the PV diagram shown in Figure 7 is based on the traditional theory of internal combustion engine.

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Abstract

Disclosed are a method for improving the effective thermal efficiency of an engine and a power transmission mechanism prepared by means of the method. The power transmission mechanism comprises a housing, wherein a cylinder (10) is mounted inside the housing, a piston (11) is mounted inside the cylinder (10), one end of a piston rod (12) is connected to the piston (11), and the other end of the piston rod (12) is connected to two crank connection rod mechanisms (17, 18) respectively; the two crank connection rod mechanisms (17, 18) are of the same structure and are symmetrically arranged on two sides of the cylinder (10), and the eccentricity e between an axis of a crankshaft and an axis of the end, which is connected to a crank connection rod, of the piston rod (12) is larger than the radius R of a crank; and two center lines of the crankshaft are respectively perpendicular to the center line of the cylinder (10), and two connection ends, which are connected the two crank connection rod mechanisms (17, 18), of the piston rod (12) are located below the crankshaft. The power is significantly increased, such that the fuel consumption is reduced, and the amount of exhaust pollutants is low. The number of parts is reduced, such the production cost is low. The length of the connection rods can be reduced, such that the overall mechanism is compact. When the crankshaft rotates in a negative offset manner, lubrication oil splashed by the crankshaft is always directed to the piston, so that the lubrication of the piston and a cylinder body is good, dissipation of the heat of the piston by engine oil is high, the work intensity of the engine is good, the service life is prolonged, etc.

Description

一种提高发动机有效热效率方法及其制备的功率传输机构Method for improving effective thermal efficiency of engine and power transmission mechanism thereof 技术领域Technical field
本发明涉及发动机,是一种提高发动机有效热效率的方法及其制备的功率传输机构。The invention relates to an engine, a method for improving the effective thermal efficiency of an engine, and a power transmission mechanism prepared thereby.
背景技术Background technique
目前已公开的各种发动机功率传输机构均是通过曲柄连杆机构和曲轴将活塞的往复运动转换成旋转运动,曲轴由活塞连杆驱动做功。在这些结构中又分单曲轴及双曲轴结构,具体还分无偏置和有偏置结构。这些结构的发动机功率传输机构虽各有优点,但其不足仍然存在,例如:单曲轴结构的无偏置发动机的活塞和气缸壁间存在着交变的侧压力,影响活塞与气缸套间的摩擦功耗,统计数据表明,这种摩擦功耗占发动机机械损失的75%左右,而缸套与活塞环的摩擦功耗占活塞连杆系统的50%,因此,为了减少活塞侧压力通常采用曲轴偏置布置,然而,由已公开的技术方案可知,偏置式曲轴结构一般情况下能消除发动机活塞和气缸壁的侧压力,减小摩擦和震动,由于本领域技术人员认为做功行程在曲轴旋转角度占比越大做功越多,所以,曲轴连杆机构只以正偏置方向旋转做功。但是,这些正偏置方式布置的发动机功率传输机构使发动机有效热效率的提高幅度较小。The various engine power transmission mechanisms disclosed so far convert the reciprocating motion of the piston into a rotary motion through a crank-link mechanism and a crankshaft, and the crankshaft is driven by a piston rod to perform work. In these structures, a single crankshaft and a double crankshaft structure are further divided, and specifically, there is no offset and a biasing structure. Although the engine power transmission mechanisms of these structures have their own advantages, their disadvantages still exist. For example, there is an alternating side pressure between the piston and the cylinder wall of the unbiased engine with a single crankshaft structure, which affects the friction between the piston and the cylinder liner. Power consumption, statistics show that this frictional power consumption accounts for about 75% of the engine mechanical loss, and the frictional power consumption of the cylinder liner and the piston ring accounts for 50% of the piston connecting rod system. Therefore, in order to reduce the piston side pressure, the crankshaft is usually used. Offset arrangement, however, it is known from the disclosed technical solution that the offset crankshaft structure generally eliminates side pressures of the engine piston and cylinder wall, reducing friction and vibration, as those skilled in the art believe that the work stroke is rotating on the crankshaft. The larger the angle ratio, the more work is done. Therefore, the crankshaft linkage mechanism only rotates in the positive bias direction to do work. However, these positively biased engine power delivery mechanisms result in a small increase in the effective thermal efficiency of the engine.
发明内容Summary of the invention
本发明的目的是提供一种提高发动机有效热效率方法及其制备的功率传输机构,它能解决现有技术的不足。SUMMARY OF THE INVENTION It is an object of the present invention to provide a method and a power transmission mechanism for improving the effective thermal efficiency of an engine which can solve the deficiencies of the prior art.
本发明为实现上述目的,采用以下技术方案:一种提高发动机有效热效率的方法,将发动机功率传输机构中的曲轴轴线与活塞杆和曲 柄连杆连接端轴线或曲轴轴线与活塞上的销轴中心和曲柄连杆连接端轴线间设置偏心距;In order to achieve the above object, the present invention adopts the following technical solution: a method for improving the effective thermal efficiency of an engine, the crankshaft axis in the engine power transmission mechanism and the piston rod and crank connecting rod connecting end axis or the crankshaft axis and the pin center on the piston An eccentricity is set between the axis of the connecting end of the crank connecting rod;
设置偏心距e大于曲柄半径R;Setting the eccentricity e to be greater than the crank radius R;
将两个曲轴以负偏置或负偏置反拉方式布置;Arranging the two crankshafts in a negative bias or negative bias reverse pull manner;
设置曲柄连杆长度L与曲柄半径R的差除偏心距e的商为偏置机构系数;Setting the difference between the crank link length L and the crank radius R by the eccentricity e is the bias mechanism coefficient;
设置偏置机构系数为0.60-0.98,用偏置机构系数提供发动机功率传输机构。The bias mechanism coefficient is set to 0.60-0.98, and the engine power transmission mechanism is provided by the bias mechanism coefficient.
所述的偏置机构系数为0.75-0.98。The biasing mechanism has a coefficient of 0.75-0.98.
所述的偏置机构系数为0.60-0.95。The biasing mechanism has a coefficient of 0.60-0.95.
所述的偏置机构系数为0.6-0.75。The biasing mechanism has a coefficient of 0.6-0.75.
所述的偏置机构系数为0.75-0.95。The biasing mechanism has a coefficient of 0.75-0.95.
一种提高发动机有效热效率的方法制备的功率传输机构,包括壳体,壳体内安装气缸,气缸内安装活塞,活塞杆一端与活塞连接,活塞杆另一端分别连接两个曲柄连杆机构,两个曲柄连杆机构的结构相同并对称布置于气缸两侧,曲轴轴线与活塞杆和曲柄连杆连接端轴线的偏心距e大于曲柄半径R,两个曲轴中心线分别与气缸中心线垂直,活塞杆连接两个曲柄连杆机构的两个连接端位于曲轴下方。A power transmission mechanism prepared by the method for improving the effective thermal efficiency of the engine comprises a casing, a cylinder is installed in the casing, a piston is installed in the cylinder, one end of the piston rod is connected with the piston, and the other end of the piston rod is respectively connected with two crank linkage mechanisms, two The crank-link mechanism has the same structure and is symmetrically arranged on both sides of the cylinder. The eccentric distance e between the crankshaft axis and the axis connecting the piston rod and the crank connecting rod is greater than the crank radius R. The center lines of the two crankshafts are respectively perpendicular to the cylinder center line, and the piston rod The two connecting ends connecting the two crank linkages are located below the crankshaft.
所述的两个曲轴为第一曲轴和第二曲轴,第一曲轴顺时针转动,第二曲轴逆时针转动。The two crankshafts are a first crankshaft and a second crankshaft, the first crankshaft rotates clockwise, and the second crankshaft rotates counterclockwise.
所述的曲柄连杆长度L与曲柄半径R的差除偏心距e的商为 0.6-0.98。The quotient of the difference between the crank link length L and the crank radius R divided by the eccentricity e is 0.6-0.98.
所述的曲柄连杆长度L与曲柄半径R的差除偏心距e的商为0.75-0.98。The quotient of the difference between the crank link length L and the crank radius R divided by the eccentricity e is 0.75-0.98.
所述的曲柄连杆长度L与曲柄半径R的差除偏心距e的商为0.6-0.75。The quotient of the difference between the crank link length L and the crank radius R divided by the eccentricity e is 0.6-0.75.
本发明首先提供了一种提高发动机有效热效率的方法,这种方法限定在发动机功率传输机构中以双曲轴负偏置布置的结构中,偏置机构系数优选:0.60-0.98、0.75-0.95、0.75-0.98或0.60-0.75。The present invention first provides a method for improving the effective thermal efficiency of an engine. The method is defined in a structure in which a double crankshaft is negatively biased in an engine power transmission mechanism, and the bias mechanism coefficients are preferably: 0.60-0.98, 0.75-0.95, 0.75. -0.98 or 0.60-0.75.
本发明所述的方法超出了本领域技术人员在负偏置机构中设置偏置机构系数小于或等于0.1的观念。本领域技术人员长期以来认为各种发动机功率传输机构中负偏置结构中的偏置系数不能大于0.1,这种观念基于做功行程在曲轴旋转角度占比越大做功越多,然而,本发明认为曲轴以负偏置方向旋转工作时,大幅提高发动机做功的力臂系数,就能摆脱负偏置机构的偏置机构系数小于或等于0.1的束缚,因此,本发明设定偏置机构系数为0.60-0.98、0.75-0.95、0.75-0.98或0.60-0.75,这些偏置机构系数能使发动机有效热效率有较大幅度提高。The method of the present invention goes beyond the notion that the bias mechanism coefficient is less than or equal to 0.1 in the negative biasing mechanism by those skilled in the art. Those skilled in the art have long believed that the offset coefficient in the negative bias structure of various engine power transmission mechanisms cannot be greater than 0.1. This concept is based on the fact that the work stroke is larger in the crank angle of rotation, and the more work is performed, however, the present invention When the crankshaft rotates in the negative bias direction, the force arm coefficient of the engine work is greatly improved, and the bias mechanism coefficient of the negative bias mechanism is less than or equal to 0.1. Therefore, the bias mechanism coefficient of the present invention is set to 0.60. -0.98, 0.75-0.95, 0.75-0.98 or 0.60-0.75, these biasing mechanism factors can greatly improve the effective thermal efficiency of the engine.
本发明提供的负偏置双曲轴连杆机构力臂系数为ζ r,FThe force-arm coefficient of the negative-biased double crankshaft linkage mechanism provided by the invention is ζ r, F ;
Figure PCTCN2019077662-appb-000001
Figure PCTCN2019077662-appb-000001
本发明提供的负偏置反拉双曲轴连杆机构力臂系数为ζ r,FLThe negative bias reverse pull double crankshaft linkage mechanism provided by the invention has a force arm coefficient of ζ r, FL ;
Figure PCTCN2019077662-appb-000002
I式和II式中:L是曲柄连杆长度,R是曲柄半径,e是偏心距,
Figure PCTCN2019077662-appb-000003
α为曲轴旋转角度。
Figure PCTCN2019077662-appb-000002
In type I and II: L is the length of the crank link, R is the radius of the crank, and e is the eccentricity.
Figure PCTCN2019077662-appb-000003
α is the crank angle of rotation.
由I式和II式可知,力臂系数的大小取决于曲轴与负偏置及曲柄连杆受力方向,同时,与偏心距e正相关,并与曲柄连杆长度L和曲柄半径R相关,因此,设置曲轴负偏置布置的偏心距e、曲柄连杆长度L和曲柄半径R的变化能够确定双曲轴连杆机构的几何特征,故,用σ pz表示偏置机构系数为
Figure PCTCN2019077662-appb-000004
即:偏置机构系数是曲柄连杆长度与曲柄半径R的差除偏心距e的商。由此,设定偏置机构系数0.60-0.98、0.75-0.95、0.75-0.98或0.60-0.75情况下,增大曲轴负偏置力臂系数可提高发动机功率传输机构的传输功率,即,提高了发动机有效热效率。
It can be known from Type I and Type II that the force arm coefficient depends on the crankshaft and the negative bias and the direction of the crank link force, and is positively related to the eccentricity e and related to the crank link length L and the crank radius R. Therefore, setting the variation of the eccentricity e, the crank link length L and the crank radius R of the negative bias arrangement of the crankshaft can determine the geometric characteristics of the double crankshaft linkage mechanism. Therefore, the bias mechanism coefficient is represented by σ pz .
Figure PCTCN2019077662-appb-000004
That is, the bias mechanism coefficient is the quotient of the difference between the crank link length and the crank radius R divided by the eccentricity e. Therefore, when the bias mechanism coefficient is set to 0.60-0.98, 0.75-0.95, 0.75-0.98 or 0.60-0.75, increasing the negative bias arm coefficient of the crankshaft can increase the transmission power of the engine power transmission mechanism, that is, improve Engine efficient thermal efficiency.
用本发明所述方法提供的提高发动机有效热效率的功率传输机构的特点还在于:功率提高幅度大,节省用油,排气污染物低;功率高,扭矩大;做功行程加快,利于燃烧和压缩比的提高,减小热量损失;零部件少,生产成本低;能使连杆长度减小,使整体机构紧凑;曲轴负偏置旋转时使曲轴飞溅润滑油一直朝向活塞,活塞缸体润滑好,机油对活塞散热强,发动机工作强度大使用寿命长等。The power transmission mechanism provided by the method of the invention for improving the effective thermal efficiency of the engine is characterized in that the power is increased greatly, the oil is saved, the exhaust pollutants are low, the power is high, the torque is large, the work stroke is accelerated, and the combustion and compression are facilitated. The ratio is increased, the heat loss is reduced, the parts are small, the production cost is low, the length of the connecting rod is reduced, and the overall mechanism is compact; when the crankshaft is negatively biased, the crankshaft splashing lubricating oil is always facing the piston, and the piston cylinder body is well lubricated. The oil has strong heat dissipation to the piston, and the engine has a large working strength and a long service life.
附图说明DRAWINGS
附图1是本发明所述负偏置双曲轴连杆功率传输机构示意图;附图2是本发明负偏置反拉双曲轴连杆功率传输机构示意图;附图3是本发明水平对置的负偏置反拉双曲轴连杆功率传输机构示意图;附图4是偏置机构系数为0.75时的曲轴连杆力臂系数曲线图;附图5是偏置机构系数为0.95时的曲轴连杆力臂系数曲线图;附图6是偏置机构系数为0.91时曲轴连杆负偏置反拉、负偏置、正偏置和无偏置工作方式各自轴功值与无偏置工作方式轴功值之比;附图7是偏置机构系数为0.91时正偏置与负偏置反拉功率传输机构发动机的P-V图;附图8是二冲程负偏置反拉双曲轴连杆发动机功率输出机构示意图;附图9是功率实验偏置机构系数为0.60的曲轴连杆力臂系数曲线图。1 is a schematic diagram of a power transmission mechanism of a negatively biased double crankshaft link according to the present invention; FIG. 2 is a schematic diagram of a power transmission mechanism of a negative bias reversed double crankshaft link of the present invention; and FIG. 3 is a horizontally opposed embodiment of the present invention. FIG. 4 is a graph showing the crankshaft link force arm coefficient when the bias mechanism coefficient is 0.75; FIG. 5 is the crankshaft link when the bias mechanism coefficient is 0.95. The force arm coefficient curve; Figure 6 is the crankshaft link negative bias pullback, negative bias, positive bias and unbiased working mode when the biasing mechanism coefficient is 0.91. Figure 7 is a PV diagram of a positively biased and negatively biased reversed power transmission mechanism engine with a biasing mechanism coefficient of 0.91; Figure 8 is a two-stroke negatively biased reversed double crankshaft connecting rod engine power. Schematic diagram of the output mechanism; FIG. 9 is a graph of the force index of the crankshaft connecting rod with a power experimental bias mechanism coefficient of 0.60.
具体实施方式detailed description
对照附图对本发明做进一步说明。The invention will be further described with reference to the accompanying drawings.
本发明所述的一种提高发动机有效热效率的方法,将发动机功率传输机构中的曲轴轴线与活塞杆和曲柄连杆连接端轴线或曲轴轴线与活塞上的销轴中心和曲柄连杆连接端轴线间设置偏心距;A method for improving the effective thermal efficiency of an engine according to the present invention, the crankshaft axis in the engine power transmission mechanism and the piston rod and crank connecting rod connecting end axis or the crankshaft axis and the pin shaft center and the crank connecting rod connecting end axis on the piston Setting the eccentricity;
设置偏心距e大于曲柄半径R;Setting the eccentricity e to be greater than the crank radius R;
将两个曲轴以负偏置或负偏置反拉方式布置;Arranging the two crankshafts in a negative bias or negative bias reverse pull manner;
设置曲柄连杆长度L与曲柄半径R的差除偏心距e的商为偏置机构系数;Setting the difference between the crank link length L and the crank radius R by the eccentricity e is the bias mechanism coefficient;
设置偏置机构系数为0.60-0.98,用偏置机构系数提供发动机功率传输机构。The bias mechanism coefficient is set to 0.60-0.98, and the engine power transmission mechanism is provided by the bias mechanism coefficient.
上述方法中所述的偏心距适用于双曲轴负偏置布置和双曲轴负偏置反拉布置。The eccentricity described in the above method is applicable to a dual crankshaft negative bias arrangement and a dual crankshaft negative bias back tension arrangement.
当采用双曲轴负偏置布置时,活塞与曲柄连杆的连接可以有多种方式实现:①活塞与活塞杆连接,活塞杆分别与两个曲柄连杆连接,活塞杆与两个曲柄连杆的连接端位于曲轴中心点上方;②活塞上安装圆滑块,圆滑块上安装两个销轴,每个销轴分别与各自的曲柄连杆连接,此时,偏心距则是曲轴轴线与圆滑块上销轴和曲柄连杆连接端轴线间的距离;③活塞直接分别与两个曲柄连杆连接,此时,偏心距则是曲轴轴线与活塞和曲柄连杆连接端轴线间的距离。When the double crankshaft negative offset arrangement is adopted, the connection between the piston and the crank connecting rod can be realized in various ways: 1 piston is connected with the piston rod, the piston rod is respectively connected with two crank connecting rods, the piston rod and the two crank connecting rods are respectively connected The connecting end is located above the center point of the crankshaft; 2 is mounted with a circular slider on the piston, and two pin shafts are mounted on the circular sliding block, and each pin shaft is respectively connected with a respective crank connecting rod. At this time, the eccentricity is the crankshaft axis and the circular sliding block. The distance between the axis of the upper pin and the connecting end of the crank connecting rod; 3 pistons are directly connected to the two crank connecting rods respectively. At this time, the eccentric distance is the distance between the axis of the crankshaft and the axis connecting the piston and the crank connecting rod.
所述的偏置机构系数为0.75-0.98。The biasing mechanism has a coefficient of 0.75-0.98.
所述的偏置机构系数为0.60-0.95。The biasing mechanism has a coefficient of 0.60-0.95.
所述的偏置机构系数为0.6-0.75。The biasing mechanism has a coefficient of 0.6-0.75.
所述的偏置机构系数为0.75-0.95。The biasing mechanism has a coefficient of 0.75-0.95.
本发明所述的方法克服了本领域技术人员长期以来的偏见。本发明研究认为,提高力臂系数最大值并尽量使其接近双曲轴连杆功率传输机构中最大燃烧压力产生的曲轴转角,能达到提高发动机功率传输机构的传输效率,即提高了发动机有效热效率。The method of the present invention overcomes the long-standing prejudice of those skilled in the art. The research of the invention believes that increasing the maximum value of the force arm coefficient and making it close to the crank angle generated by the maximum combustion pressure in the dual crankshaft link power transmission mechanism can improve the transmission efficiency of the engine power transmission mechanism, that is, improve the effective thermal efficiency of the engine.
表1:偏置机构系数σ pz与曲轴不同偏置方式力臂系数最大值ζ r,max对应曲轴旋转角度值θ max变化表(λ=1/3.5,λ表示连杆比) Table 1: Offset mechanism coefficient σ pz and crankshaft different offset mode Force arm coefficient maximum value ζ r,max corresponds to crankshaft rotation angle value θ max change table (λ=1/3.5, λ indicates link ratio)
Figure PCTCN2019077662-appb-000005
Figure PCTCN2019077662-appb-000005
由上表数据可知,偏置机构系数由小变大时:①曲轴正偏置力臂系数变化不大,而对应曲轴转角逐渐远离上止点;②曲轴负偏置力臂系数提高幅度大,但对应曲轴转角逐渐远离上止点,偏置机构系数从0.4开始增加时,力臂系数增加平缓,偏置机构系数从0.6再向上增加时力臂系数快速增加;③曲轴负偏置反拉力臂系数提高幅度大对应曲轴转角逐渐靠近上止点,偏置机构系数0.4力臂系数最大值对应曲轴转角94.06度,距气缸压力最大的上止点偏离过远,当偏置机构系数0.60力臂系数最大值对应曲轴转角86.20度,之后偏置机构系数增加力臂系数最大值增大对应曲轴转角变化也非常理想。所以曲轴负偏置反拉布置、曲轴负偏置布置为优选布置方式。It can be seen from the above table data that when the bias mechanism coefficient is changed from small to large: 1 the crankshaft positive biasing force arm coefficient does not change much, and the corresponding crank angle gradually moves away from the top dead center; 2 the crankshaft negative biasing force arm coefficient increases greatly. However, when the crank angle is gradually away from the top dead center, the biasing mechanism coefficient increases from 0.4, the force arm coefficient increases gently, and the biasing mechanism coefficient increases rapidly from 0.6 to upward. The arm arm coefficient increases rapidly. 3 The crankshaft negative bias reverse pulling arm The coefficient increase is large corresponding to the crank angle gradually approaching the top dead center. The bias mechanism coefficient 0.4 force arm coefficient maximum corresponds to the crank angle 94.06 degrees, and the maximum dead center of the cylinder pressure deviates too far. When the bias mechanism coefficient is 0.60 the arm coefficient The maximum value corresponds to the crank angle of 86.20 degrees. After that, the bias mechanism coefficient increases and the maximum force arm coefficient increases, which is also ideal for the crank angle change. Therefore, the crankshaft negative bias back-pull arrangement and the crankshaft negative bias arrangement are preferred arrangements.
本发明优选的偏置机构系数为0.6-0.98,进一步优选0.75-0.98、0.75-0.95或0.6-0.75。当偏置机构系数为0.6-0.75时,其效果优于0.4-0.59。The preferred biasing mechanism factor of the present invention is from 0.6 to 0.98, further preferably from 0.75 to 0.98, from 0.75 to 0.95 or from 0.6 to 0.75. When the bias mechanism coefficient is 0.6-0.75, the effect is better than 0.4-0.59.
本发明所述发动机功率传输机构的偏置机构系数与功率之间的关系有较大变化。The relationship between the biasing mechanism coefficient and the power of the engine power transmission mechanism of the present invention varies greatly.
表2为双曲轴发动机三种偏置方式的功率实验输出数据Table 2 shows the power output data of the three offset modes of the dual crankshaft engine.
           单位:WUnit: W
Figure PCTCN2019077662-appb-000006
Figure PCTCN2019077662-appb-000006
表2中σ pz-偏置机构系数,e-偏心距,L-曲柄连杆长度,R-曲柄半径,S-活塞行程。 Table 2 σ pz - biasing mechanism coefficient, e-eccentricity, L-crank connecting rod length, R-crank radius, S-piston stroke.
由表2可知,当偏置机构系数为0.6-0.95时,曲轴负偏置和负偏置反拉布置的发动机功率输出机构的功率大幅高于现有技术的曲轴正偏置功率输出机构的功率。It can be seen from Table 2 that when the bias mechanism coefficient is 0.6-0.95, the power of the engine power output mechanism of the crankshaft negative bias and the negative bias reverse pull arrangement is significantly higher than that of the prior art crankshaft positive bias power output mechanism. .
表2所述连杆长度L=9.4厘米、曲柄半径R=2.07厘米、偏心量e=4.42厘米,偏置机构系数σ pz=0.6,连杆力臂系数曲线参见图9。实验测得缸盖温度负偏置工作状态时比正偏置工作状态时低,证明负偏置工作状态时热损耗小,使得热效率提高。 Table 2 shows the link length L = 9.4 cm, the crank radius R = 2.07 cm, the eccentricity e = 4.42 cm, the bias mechanism coefficient σ pz = 0.6, and the link force arm coefficient curve is shown in Fig. 9. The experimentally measured cylinder head temperature negative bias working state is lower than that of the positive bias working state, which proves that the heat loss is small when the negative bias working state is performed, so that the thermal efficiency is improved.
本发明所述的曲轴负偏置是指发动机功率输出机构的做功行程曲柄转过的角度区间小于180度,如图1所示。当做功行程曲柄转过的角度区间大于180度时称为曲轴正偏置。The negative bias of the crankshaft according to the present invention means that the angular interval of the power stroke of the engine power output mechanism is less than 180 degrees, as shown in FIG. When the angle range in which the power stroke is turned over is greater than 180 degrees, it is called the positive bias of the crankshaft.
本发明所述的曲轴负偏置反拉是指发动机功率输出机构的做功行程曲柄转过角度区间小于180度,同时,连杆在做功行程承受拉力,即:活塞杆与连杆的连接端位于两个曲轴中心线活塞安装方向的反方向一侧。如图2所示活塞杆连接两个曲柄连杆机构的连接端位于两个曲轴中心点下方。The negative bias reverse pull of the crankshaft of the present invention means that the power stroke of the engine power output mechanism is less than 180 degrees, and the connecting rod is subjected to the tensile force during the work stroke, that is, the connecting end of the piston rod and the connecting rod is located. The two crankshaft centerline pistons are mounted on the opposite side of the direction of the piston. As shown in Figure 2, the connecting end of the piston rod connecting the two crank linkages is located below the center point of the two crankshafts.
表2中活塞行程S随着偏置机构系数增大而增大,使得发动机排量增大,得出的功率值无法纵向分析比较,必须按比例消除活塞行程增大对功率数值的影响。以偏置机构系数0.60时,活塞行程4.74厘米和传统正偏置功率值901W为基准,先求出其它偏置机构系数值的各自活塞行程增加比值,再用行程增加比值和基准功率值(901w)的乘积,除各自传统正偏置、负偏置、负偏置反拉功率值,得到商是功率修正比值,也就是相对于基准传统正偏置的输出效率。In Table 2, the piston stroke S increases as the biasing mechanism coefficient increases, so that the engine displacement increases, and the obtained power value cannot be longitudinally analyzed and compared, and the influence of the piston stroke increase on the power value must be eliminated proportionally. When the bias mechanism coefficient is 0.60, the piston stroke is 4.74 cm and the traditional positive bias power value 901W is used as the reference. Firstly, the respective piston stroke increase ratios of other bias mechanism coefficient values are obtained, and then the stroke increase ratio and the reference power value (901w) are used. The product of the product, in addition to the respective conventional positive bias, negative bias, and negative bias pullback power values, yields a power correction ratio, that is, an output efficiency that is positively biased relative to the reference.
表3:表2的功率实验修正比值表Table 3: Power test correction ratio table of Table 2
σ pz σ pz S(cm)S (cm) 行程增加比Increase in stroke ratio 正偏置Positive bias 负偏置Negative bias 负偏置反拉Negative bias pullback
0.600.60 4.744.74 1.0001.000 1.0001.000 1.0611.061 1.0991.099
0.750.75 5.225.22 1.1011.101 0.9960.996 1.0761.076 1.1141.114
0.850.85 5.745.74 1.2111.211 0.9900.990 1.0931.093 1.1231.123
0.900.90 6.196.19 1.3061.306 0.9860.986 1.1031.103 1.1221.122
0.950.95 6.916.91 1.4581.458 0.9820.982 1.1271.127 1.1181.118
表3数据显示,传统正偏置一栏得知该功率传输机构的偏置机构 系数与输出效率负相关。负偏置一栏得知该功率传输机构的偏置机构系数与输出效率正相关,输出效率单调增大。负偏置反拉一栏得知该功率传输机构其偏置机构系数0.6时输出效率增幅达10%,偏置机构系数0.85时输出效率达高点,偏置机构系数继续增加至0.95时输出效率维持在高位略有下降。The data in Table 3 shows that the traditional positive bias column indicates that the bias mechanism coefficient of the power transfer mechanism is inversely related to the output efficiency. The negative bias column indicates that the bias mechanism coefficient of the power transmission mechanism is positively correlated with the output efficiency, and the output efficiency monotonously increases. The negative bias reverse pull column shows that the power transmission mechanism has an output efficiency increase of 10% when the bias mechanism coefficient is 0.6, the output efficiency reaches a high point when the bias mechanism coefficient is 0.85, and the output efficiency of the bias mechanism coefficient continues to increase to 0.95. Maintain a slight decline in the high position.
本发明所述方法限定的发动机有效热效率传输机构是双曲轴连杆机构,如图1、图2所示,第一曲轴6、第三曲轴14的转向为顺时针,第二曲轴7、第四曲轴22的转向为逆时针,曲轴轴线与活塞杆和曲柄连杆连接端轴线或曲轴轴线与活塞上的销轴中心和曲柄连杆连接端轴线间设置偏心距,偏心距e大于曲柄半径R。两个曲轴负偏置布置或呈负偏置反拉布置。发动机功率传输机构的壳体、气缸及与其它部件的连接关系安装位置等与现有技术相同。当曲轴连杆机构运动时,偏心距是曲轴轴线与圆滑块上销轴的中心和曲柄连杆连接轴运动中心线的距离,偏心距还可以是曲轴轴线与活塞和曲柄连杆连接轴运动中心线间的距离,偏心距还可以是曲轴轴线与活塞杆和曲柄连杆连接轴运动中心线间的距离,活塞杆与曲柄连杆连接端位于曲轴中心点上方。The engine effective thermal efficiency transmission mechanism defined by the method of the present invention is a double crankshaft linkage mechanism. As shown in FIG. 1 and FIG. 2, the steering of the first crankshaft 6 and the third crankshaft 14 is clockwise, and the second crankshaft 7 and the fourth The steering of the crankshaft 22 is counterclockwise, and an eccentricity is set between the crankshaft axis and the piston rod and crank connecting rod connecting end axis or the crankshaft axis and the pin shaft center on the piston and the crank connecting rod connecting end axis, and the eccentricity e is larger than the crank radius R. The two crankshafts are either negatively biased or in a negatively biased reversed arrangement. The housing, the cylinder, and the connection relationship with other components of the engine power transmission mechanism are the same as those in the prior art. When the crankshaft linkage moves, the eccentricity is the distance between the crankshaft axis and the center of the pin on the circular slider and the moving center line of the crank connecting rod connecting shaft. The eccentricity can also be the crankshaft axis and the piston and crank connecting rod connecting shaft motion center. The distance between the lines, the eccentricity may also be the distance between the crankshaft axis and the center line of the movement of the piston rod and the crank connecting rod axis, and the connecting end of the piston rod and the crank connecting rod is located above the center point of the crankshaft.
本发明所述的各部件位置均为图示位置。The position of each component described in the present invention is the illustrated position.
本发明所述方法适用的发动机功率传输机构如图1、图2、图3所示实施例,但本发明不限于这些实施例。由于传输机构中的壳体、气缸等部件与图中所示结构的连接均为公知技术,故图1、图2及图3所示是双曲轴连杆机构简图。The engine power transmission mechanism to which the method of the present invention is applied is as shown in Figs. 1, 2, and 3, but the present invention is not limited to these embodiments. Since the connection of the housing, the cylinder, and the like in the transmission mechanism to the structure shown in the drawings is a well-known technique, FIGS. 1, 2, and 3 show a schematic diagram of the double crankshaft linkage mechanism.
图1所示是提高发动机有效热效率功率传输机构的双曲轴负偏置布置的连杆机构。图1中所示的负偏置结构中,活塞与曲柄连杆的连接是通过圆滑块及其上的销轴实现的,这是优选方式之一。活塞与曲柄连杆连接的结构还可以是:活塞分别与两个曲柄连杆的一端连接,或者活塞上连接活塞杆,活塞杆的另一端分别与两个曲柄连杆连接,活塞杆与两个曲柄连杆连接端位于两个曲轴中心点上方。Figure 1 shows the linkage mechanism for a dual crankshaft negative offset arrangement that increases the engine's effective thermal efficiency power transfer mechanism. In the negative biasing structure shown in Fig. 1, the connection of the piston to the crank link is achieved by the circular slider and the pin on it, which is one of the preferred modes. The structure connecting the piston and the crank connecting rod may also be: the piston is respectively connected with one end of the two crank connecting rods, or the piston rod is connected to the piston rod, and the other end of the piston rod is respectively connected with the two crank connecting rods, the piston rod and the two The crank connecting rod connection is located above the center point of the two crankshafts.
图1中1是第一气缸,2是第一活塞,第一活塞上安装圆滑块20,圆滑块20上安装第一销轴26和第二销轴27,第一销轴26与第一曲柄连杆4的一端连接,第一曲柄连杆4的另一端通过第一曲柄轴9与第一曲柄5一端连接,第一曲柄5另一端与第一曲轴6连接,第一曲轴6固连第一同步齿轮8,第一曲轴6的轴线与第一销轴26的轴线和第一曲柄连杆4连接端轴线间的距离为第一偏心距e 1,第一偏心距e 1大于第一曲柄5的半径R,第二销轴27与第二曲柄连杆28一端连接,第二曲柄连杆28另一端通过第二曲轴30与第二曲柄29一端连接,第二曲柄29另一端与第二曲轴7连接,第二曲轴7固连第二同步齿轮25,第一同步齿轮8和第二同步齿轮25啮合,第一曲轴6顺时针转动,第二曲轴7通过固连的同步齿轮逆时针转动。第二曲轴7的曲轴连杆机构以第一活塞2运动中心线为平面与第一曲轴6的曲轴连杆机构对称运动。做功行程曲柄转过的角度区间小于180度。第一曲柄5垂线位置f为起始点0度,第一曲柄5与该起始点间的夹角为a,第一曲柄连杆4与活塞上的第一销轴轴线间的夹角为β。 1 is a first cylinder, 2 is a first piston, a circular slider 20 is mounted on the first piston, and a first pin 26 and a second pin 27 are mounted on the circular slider 20, the first pin 26 and the first crank One end of the connecting rod 4 is connected, the other end of the first crank connecting rod 4 is connected to one end of the first crank 5 through the first crank shaft 9, and the other end of the first crank 5 is connected with the first crankshaft 6, and the first crankshaft 6 is fixedly connected. a synchronizing gear 8, the distance between the axis of the first crankshaft 6 and the axis of the first pin 26 and the axis of the connecting end of the first crank link 4 is a first eccentricity e 1 , and the first eccentricity e 1 is greater than the first crank a radius R of 5, the second pin 27 is connected to one end of the second crank link 28, the other end of the second crank link 28 is connected to one end of the second crank 29 via the second crankshaft 30, and the other end and the second end of the second crank 29 are The crankshaft 7 is connected, the second crankshaft 7 is fixed to the second synchronizing gear 25, the first synchronizing gear 8 and the second synchronizing gear 25 are meshed, the first crankshaft 6 is rotated clockwise, and the second crankshaft 7 is rotated counterclockwise by the fixed synchronizing gear. . The crankshaft link mechanism of the second crankshaft 7 moves symmetrically with the crankshaft link mechanism of the first crankshaft 6 with the center line of the movement of the first piston 2 as a plane. The angle range in which the work stroke is turned is less than 180 degrees. The first crank 5 perpendicular position f is a starting point of 0 degrees, the angle between the first crank 5 and the starting point is a, and the angle between the first crank link 4 and the first pin axis on the piston is β. .
图2所示是提高发动机有效热效率功率传输机构的双曲轴负偏 置反拉布置的曲轴连杆机构。图中10是第二气缸,第二气缸10内安装第二活塞11,第二活塞11与活塞杆12一端连接,活塞杆12另一端分别与第三曲柄连杆17一端和第四曲柄连杆一端18连接,第三曲柄连杆17另一端通过第三曲柄轴16与第三曲柄15一端连接,第三曲柄15另一端与第三曲轴14连接,第四曲柄连杆18另一端通过第四曲柄轴21与第四曲柄19一端连接,第四曲柄19另一端与第四曲轴22连接,第三曲轴14同步固连第三齿轮13,第四曲轴22同步固连第四齿轮23,第三曲轴14顺时针转动,第四曲轴22逆时针转动,第三齿轮13和第四齿轮23啮合。第三曲柄15垂直位置f为起始点0度,第三曲柄15与该起始点间的夹角为a,第三连杆17与活塞运动直线间的夹角为β。第三曲轴14的轴线与第三连杆17和活塞杆12连接端轴线间的距离为第二偏心距e 2,第二偏心距e 2的大于第三曲柄15的半径。第四曲轴22的曲轴连杆机构以活塞运动中心线为平面与第三曲轴14的曲轴连杆机构对称运动。 Figure 2 shows the crankshaft linkage for a dual crankshaft negative offset back-pull arrangement that increases the engine's effective thermal efficiency power transfer mechanism. 10 is a second cylinder, a second piston 11 is mounted in the second cylinder 10, the second piston 11 is connected to one end of the piston rod 12, and the other end of the piston rod 12 is respectively connected to the third crank link 17 and the fourth crank link. One end 18 is connected, the other end of the third crank link 17 is connected to one end of the third crank 15 through the third crank shaft 16, the other end of the third crank 15 is connected to the third crankshaft 14, and the other end of the fourth crank link 18 is passed through the fourth. The crankshaft 21 is connected to one end of the fourth crank 19, the other end of the fourth crank 19 is connected to the fourth crankshaft 22, the third crankshaft 14 is synchronously fixed to the third gear 13, and the fourth crankshaft 22 is synchronously fixed to the fourth gear 23, and the third The crankshaft 14 rotates clockwise, the fourth crankshaft 22 rotates counterclockwise, and the third gear 13 and the fourth gear 23 mesh. The vertical position f of the third crank 15 is 0 degree of the starting point, the angle between the third crank 15 and the starting point is a, and the angle between the third link 17 and the moving line of the piston is β. The distance between the axis of the third crankshaft 14 and the axis of the connecting end of the third link 17 and the piston rod 12 is a second eccentric distance e 2 , and the second eccentric distance e 2 is greater than the radius of the third crank 15 . The crankshaft link mechanism of the fourth crankshaft 22 moves symmetrically with the crankshaft link mechanism of the third crankshaft 14 with the piston motion center line as a plane.
附图3是两个图2所示的负偏置反拉结构水平对置的方案,为了减小体积将直接耦合的同步第三齿轮13和第四齿轮23改为两个介齿轮啮合,介齿轮减速后与中心齿轮24啮合,通过中心输出轴31输出功率。图3所示结构中连杆长度L为4.7厘米,曲柄半径R为1.3厘米,偏心距e为3.1厘米,偏置机构系数σ pz=0.91,实验得出的输出功率是无偏置输出功率的1.23倍(在同等耗油量、同等排量的情况下)。 3 is a horizontally opposed arrangement of the two negatively-biased pull-back structures shown in FIG. 2, in order to reduce the volume, the directly coupled synchronous third gear 13 and the fourth gear 23 are changed into two medium-gear meshes. After the gear is decelerated, it meshes with the sun gear 24 and outputs power through the center output shaft 31. In the structure shown in Fig. 3, the link length L is 4.7 cm, the crank radius R is 1.3 cm, the eccentricity e is 3.1 cm, and the bias mechanism coefficient σ pz = 0.91. The experimental output power is unbiased output power. 1.23 times (in the case of equivalent fuel consumption, equivalent displacement).
本发明所述的一种提高发动机有效热效率的方法制备的功率传 输机构,包括壳体,壳体内安装气缸,气缸内安装活塞,活塞杆一端与活塞连接,活塞杆另一端分别连接两个曲柄连杆机构,两个曲柄连杆机构的结构相同并对称布置于气缸两侧,曲轴轴线与活塞杆和曲柄连杆连接端轴线的偏心距e大于曲柄半径R,两个曲轴中心线分别与气缸中心线垂直,活塞杆连接两个曲柄连杆机构的两个连接端位于曲轴下方。The power transmission mechanism prepared by the method for improving the effective thermal efficiency of the engine comprises a casing, a cylinder is installed in the casing, a piston is installed in the cylinder, one end of the piston rod is connected with the piston, and the other end of the piston rod is connected with two crank joints respectively. The rod mechanism, the two crank linkage mechanisms have the same structure and are symmetrically arranged on both sides of the cylinder, and the eccentric distance e between the crankshaft axis and the axis connecting the piston rod and the crank connecting rod is greater than the crank radius R, and the two crankshaft center lines are respectively corresponding to the cylinder center The line is vertical and the two connecting ends of the piston rod connecting the two crank linkages are located below the crankshaft.
所述的两个曲轴为第一曲轴6和第二曲轴7,第一曲轴6顺时针转动,第二曲轴7逆时针转动。The two crankshafts are a first crankshaft 6 and a second crankshaft 7, the first crankshaft 6 rotates clockwise, and the second crankshaft 7 rotates counterclockwise.
所述的曲柄连杆长度L与曲柄半径R的差除偏心距e的商为0.6-0.98。The quotient of the difference between the crank link length L and the crank radius R divided by the eccentricity e is 0.6-0.98.
所述的曲柄连杆长度L与曲柄半径R的差除偏心距e的商为0.75-0.98。The quotient of the difference between the crank link length L and the crank radius R divided by the eccentricity e is 0.75-0.98.
所述的曲柄连杆长度L与曲柄半径R的差除偏心距e的商为0.6-0.75。The quotient of the difference between the crank link length L and the crank radius R divided by the eccentricity e is 0.6-0.75.
上述方案中的效果用本发明所述的表1、表2及表3予以说明,用附图4-7所示曲线进一步说明。表中及图中所示的偏置机构系数σ pz即是曲柄连杆长度L与曲柄半径R的差除偏心距e的商。 The effects in the above schemes are illustrated by Tables 1, 2 and 3 of the present invention, and further illustrated by the curves shown in Figures 4-7. The bias mechanism coefficient σ pz shown in the table and in the figure is the quotient of the difference between the crank link length L and the crank radius R divided by the eccentricity e.
本发明所述的发动机功率传输机构的壳体、气缸、活塞、连杆、曲柄及曲轴的结构形状位置关系均与公知技术相同。The structural shape and positional relationship of the casing, the cylinder, the piston, the connecting rod, the crank and the crankshaft of the engine power transmission mechanism according to the present invention are the same as those of the prior art.
本发明在制备发动机功率传输机构时设定的曲柄连杆长度L与曲柄半径R的差除偏心距e的商是偏置机构系数,设置偏置机构系数的前提条件是偏心距大于曲柄半径。偏置机构系数为0.6-0.98,优选 0.60-0.95、0.75-0.98、0.75-0.95或0.6-0.75,上述偏置机构系数均可提高发动机双曲轴连杆功率输出机构的功率,本发明所述偏置机构系数范围任一值均能提高发动机功率传输机构的功率,例如:偏置机构系数为0.6、0.62、0.65、0.68、0.70、0.73、0.75、0.78、0.80、0.83、0.85、0.88、0.90、0.93、0.95或0.98,其中当偏置机构系数σ pz设置为0.98时,e为7.2cm,R/L为0.22,S为7.55cm,双曲轴负偏置布置的发动机功率传输机构的功率为1505,双曲轴负偏置反拉布置的发动机功率传输机构的功率为1430,现有技术的正偏置布置的发动机功率传输机构的功率为1282。实验条件如表2相同,修正比值原理同表3,其中行程变化为1.593,负偏置输出功率为1.174,负偏置反拉输出功率为1.115。 The quotient of the difference between the crank link length L and the crank radius R set by the present invention in the preparation of the engine power transmission mechanism, in addition to the eccentricity e, is the biasing mechanism coefficient, and the precondition of setting the biasing mechanism coefficient is that the eccentricity is larger than the crank radius. The biasing mechanism coefficient is 0.6-0.98, preferably 0.60-0.95, 0.75-0.98, 0.75-0.95 or 0.6-0.75, and the bias mechanism coefficient can increase the power of the engine double-crankshaft connecting rod power output mechanism, and the biasing mechanism of the present invention Any value of the mechanism coefficient range can increase the power of the engine power transmission mechanism, for example, the bias mechanism coefficients are 0.6, 0.62, 0.65, 0.68, 0.70, 0.73, 0.75, 0.78, 0.80, 0.83, 0.85, 0.88, 0.90, 0.93, 0.95 or 0.98, where when the biasing mechanism coefficient σ pz is set to 0.98, e is 7.2 cm, R/L is 0.22, S is 7.55 cm, and the power of the engine power transmission mechanism of the double crankshaft negative offset arrangement is 1505. The power of the engine power transfer mechanism of the dual crankshaft negative bias reverse pull arrangement is 1430, and the power of the prior art positive biased engine power transfer mechanism is 1282. The experimental conditions are the same as in Table 2. The principle of the modified ratio is the same as in Table 3, in which the stroke change is 1.593, the negative bias output power is 1.174, and the negative bias reverse pull output power is 1.115.
本发明所述的制备发动机功率传输机构的实施例如下:The implementation of the engine power transmission mechanism of the present invention is as follows:
实施例1:它有第一气缸1,第一气缸1内安装第一活塞2,第一活塞上安装圆滑块20,圆滑块20上安装第一销轴26和第二销轴27,第一销轴26与第一曲柄连杆4的一端连接,第一曲柄连杆4的另一端通过第一曲柄轴9与第一曲柄5一端连接,第一曲柄5另一端与第一曲轴6连接,第一曲轴6固连第一同步齿轮8,第一曲轴6的轴线与第一销轴26和第一曲柄连杆4连接端轴线间的距离为第一偏心距e 1;第二销轴27与第曲柄二连杆28一端连接,第二曲柄连杆28另一端通过第二曲轴30与第二曲柄29一端连接,第二曲柄29另一端与第二曲轴7连接,第二曲轴7固连第二同步齿轮25,第一齿轮8和第二齿轮25啮合,第一偏心距e 1的大于第一曲柄5的半径R 的,第一曲轴6顺时针转动,第二曲轴7通过固连的同步齿轮逆时针转动。第二曲轴7的曲轴连杆机构以第一活塞2运动中心线为平面与第一曲轴6的曲轴连杆机构对称运动。做功行程曲柄转过的角度区间小于180度。第一曲柄5垂线位置f为起始点0度,第一曲柄5与该起始点间的夹角为a,第一曲柄连杆4与活塞运动直线间的夹角为β。 Embodiment 1: It has a first cylinder 1, a first piston 2 is mounted in the first cylinder 1, a circular slider 20 is mounted on the first piston, and a first pin 26 and a second pin 27 are mounted on the circular slider 20, first The pin 26 is connected to one end of the first crank link 4, and the other end of the first crank link 4 is connected to one end of the first crank 5 via the first crank shaft 9, and the other end of the first crank 5 is connected to the first crankshaft 6. The first crankshaft 6 is fixed to the first synchronizing gear 8, and the distance between the axis of the first crankshaft 6 and the axis of the connecting end of the first pin 26 and the first crank connecting rod 4 is a first eccentricity e 1 ; the second pin 27 Connected to one end of the second crank link 28, the other end of the second crank link 28 is connected to one end of the second crank 29 via the second crankshaft 30, the other end of the second crank 29 is connected to the second crankshaft 7, and the second crankshaft 7 is fixed. The second synchronizing gear 25, the first gear 8 and the second gear 25 mesh, the first eccentricity e 1 is larger than the radius R of the first crank 5, the first crankshaft 6 rotates clockwise, and the second crankshaft 7 passes through the fixed The synchronizing gear rotates counterclockwise. The crankshaft link mechanism of the second crankshaft 7 moves symmetrically with the crankshaft link mechanism of the first crankshaft 6 with the center line of the movement of the first piston 2 as a plane. The angle range in which the work stroke is turned is less than 180 degrees. The first crank 5 perpendicular position f is a starting point of 0 degrees, the angle between the first crank 5 and the starting point is a, and the angle between the first crank link 4 and the piston moving straight line is β.
实施例二:它有第二气缸10,第二气缸10内安装第二活塞11,第二活塞11与活塞杆12一端连接,活塞杆12另一端分别与第三曲柄连杆17一端和第四曲柄连杆一端18连接,第三曲柄连杆17另一端通过第三曲柄轴16与第三曲柄15一端连接,第三曲柄15另一端与第三曲轴14连接,第四曲柄连杆18另一端通过第四曲柄轴21与第四曲柄19一端连接,第四曲柄19另一端与第四曲轴22连接,第三曲轴14同步固连第三齿轮13,第四曲轴22同步固连第四齿轮23,第三曲轴14顺时针转动,第四曲轴22逆时针转动,第三齿轮13和第四齿轮23啮合。第三曲柄15垂直位置f为起始点0度,第三曲柄15与该起始点间的夹角为a,第三连杆17与活塞运动直线间的夹角为β。第三曲轴14的轴线与第三连杆17和活塞杆12连接端轴线间的距离为第二偏心距e 2,第二偏心距e 2的大于第三曲柄15的半径。第四曲轴22的曲轴连杆机构以活塞运动中心线为平面与第三曲轴14的曲轴连杆机构对称运动。 Embodiment 2: It has a second cylinder 10, a second piston 11 is mounted in the second cylinder 10, a second piston 11 is connected to one end of the piston rod 12, and the other end of the piston rod 12 is respectively connected to the third crank connecting rod 17 and the fourth end. One end of the crank link 18 is connected, the other end of the third crank link 17 is connected to one end of the third crank 15 via the third crank shaft 16, the other end of the third crank 15 is connected to the third crankshaft 14, and the other end of the fourth crank link 18 The fourth crankshaft 21 is connected to one end of the fourth crank 19, the other end of the fourth crank 19 is connected to the fourth crankshaft 22, the third crankshaft 14 is synchronously fixed to the third gear 13, and the fourth crankshaft 22 is synchronously fixed to the fourth gear 23. The third crankshaft 14 rotates clockwise, the fourth crankshaft 22 rotates counterclockwise, and the third gear 13 and the fourth gear 23 mesh. The vertical position f of the third crank 15 is 0 degree of the starting point, the angle between the third crank 15 and the starting point is a, and the angle between the third link 17 and the moving line of the piston is β. The distance between the axis of the third crankshaft 14 and the axis of the connecting end of the third link 17 and the piston rod 12 is a second eccentric distance e 2 , and the second eccentric distance e 2 is greater than the radius of the third crank 15 . The crankshaft link mechanism of the fourth crankshaft 22 moves symmetrically with the crankshaft link mechanism of the third crankshaft 14 with the piston motion center line as a plane.
实施例三,;如附图3所示结构,是两个实施例二所述的负偏置反拉结构的水平对置方案,为了减小体积将直接耦合的同步第三齿轮13和第四齿轮23改为两个介齿轮啮合,介齿轮减速后与中心齿轮24 啮合,通过中心输出轴31输出功率。 Embodiment 3, as shown in FIG. 3, is a horizontally opposed scheme of the negative biased pull-back structure according to the two embodiments, and the synchronously coupled third gear 13 and the fourth are directly coupled for reducing the volume. The gear 23 is changed into two mesh gears, and the gear is decelerated and meshed with the sun gear 24, and the power is output through the center output shaft 31.
实施例四:如图8所示,包括在气缸体中滑动安装的活塞和扫气活塞,气缸体上部开有排气口和扫气口、下部开有进气口中部有扫气通道,进气口内安装进气单向阀,气缸体下端左右安装由一对同步齿轮啮合相向旋转的曲轴一和曲轴二,曲轴一和曲轴二分别固连曲柄和曲柄轴,曲柄轴安装可绕轴旋转的连杆的大端和扫气连杆的大端,活塞与活塞杆上端连接,活塞杆从扫气活塞中心穿过,活塞杆下端的双耳分别与曲轴一和曲轴二上安装的连杆的小端销接,扫气活塞下端的双耳分别与曲轴一和曲轴二上安装的扫气连杆的小端销接。由于活塞、扫气活塞与气缸体做滑动密封,活塞杆中部与扫气活塞做滑动密封,发动机工作时双曲轴连杆以负偏置方向运转,即曲轴一顺时针旋转、曲轴二逆时针旋转,由连杆带动活塞往复运动,通过扫气连杆带动扫气活塞往复运动。活塞上行时下部与扫气活塞上部组成的扫气容积变大产生负压,可燃气体从进气口通过进气单向阀进入,活塞上部气缸体缸内可燃气体被压缩,活塞继续上行至上止点,缸内气体点燃爆发做功。活塞下行时扫气容积变小,由于进气单向阀此时关闭,扫气口被活塞关闭,可燃气体被压缩。活塞继续下行依次打开排气口、扫气口,压缩的可燃气体由扫气通道进行扫气,曲轴旋转一周完成二冲程发动机工作循环。Embodiment 4: As shown in FIG. 8 , the piston and the scavenging piston are slidably mounted in the cylinder block, the upper part of the cylinder block is provided with an exhaust port and a scavenging port, and the lower part is opened with a scavenging passage in the middle of the intake port, and the air inlet is provided. An intake check valve is installed in the mouth, and a crankshaft 1 and a crankshaft 2 are respectively engaged by a pair of synchronous gears at the lower end of the cylinder block, and the crankshaft and the crankshaft are respectively fixed to the crankshaft 1 and the crankshaft 2, and the crankshaft is mounted to rotate around the shaft. The big end of the rod and the big end of the scavenging rod, the piston is connected with the upper end of the piston rod, the piston rod passes through the center of the scavenging piston, and the ears of the lower end of the piston rod are respectively small with the connecting rod of the crankshaft and the crankshaft The pin ends are connected, and the ears of the lower end of the scavenging piston are respectively pinned to the small ends of the scavenging link installed on the crankshaft and the crankshaft 2. Since the piston, the scavenging piston and the cylinder block are slidingly sealed, the middle part of the piston rod is slidingly sealed with the scavenging piston, and the double crankshaft connecting rod is operated in a negative bias direction when the engine is working, that is, the crankshaft rotates clockwise and the crankshaft rotates counterclockwise. The connecting rod drives the piston to reciprocate, and the scavenging rod drives the scavenging piston to reciprocate. When the piston is ascending, the scavenging volume formed by the lower part of the scavenging piston and the upper portion of the scavenging piston is increased to generate a negative pressure, and the combustible gas enters through the intake check valve from the intake port, and the combustible gas in the upper cylinder block of the piston is compressed, and the piston continues to ascend to the upper end. Point, the gas in the cylinder ignites and breaks out work. When the piston descends, the scavenging volume becomes smaller. Since the intake check valve is closed at this time, the scavenging port is closed by the piston, and the combustible gas is compressed. The piston continues to descend to open the exhaust port and the scavenging port in turn, and the compressed combustible gas is scavenged by the scavenging passage, and the crankshaft rotates once to complete the two-stroke engine working cycle.
图4所示的曲线中传统曲轴无偏置活塞行程为2R,曲轴偏置后活塞行程Se增大,两者力臂系数比较时应当按增大比例转换,曲轴偏置的力臂系数转换为
Figure PCTCN2019077662-appb-000007
当σ pz=0.75时,采用常用连杆比
Figure PCTCN2019077662-appb-000008
负偏置双曲轴反拉连杆机构的力臂系数曲线(图中简称负偏置反拉)和负偏置双曲轴连杆机构的力臂系数曲线(图中简称负偏置)与传统无偏置单曲轴连杆机构力臂系数曲线相比,力臂系数曲线最大值高出0.18,最大值时距上止点78°曲轴转角,此时负偏置反拉与负偏置两者的力臂系数曲线几乎重合,σ pz=0.75是负偏置反拉与负偏置两者的力臂系数曲线相似的临界点。
In the curve shown in Fig. 4, the conventional crankshaft has no bias piston stroke of 2R, and the piston stroke Se increases after the crankshaft is biased. When the force arm coefficients are compared, the piston arm offset should be converted according to the increase ratio.
Figure PCTCN2019077662-appb-000007
When σ pz = 0.75, the common link ratio is used.
Figure PCTCN2019077662-appb-000008
The force arm coefficient curve of the negatively biased double crankshaft reverse pull link mechanism (referred to as negative bias reverse pull in the figure) and the force arm coefficient curve of the negatively biased double crankshaft linkage mechanism (referred to as negative offset in the figure) and the conventional Compared with the force arm coefficient curve of the single crankshaft linkage mechanism, the maximum value of the force arm coefficient curve is 0.18 higher, and the maximum value is 78° crank angle from the top dead center. At this time, both the negative bias reverse pull and the negative bias The force arm coefficient curves almost coincide, and σ pz = 0.75 is a critical point similar to the force arm coefficient curve of both the negative bias back tension and the negative bias.
附图5所示的曲线图中传统曲轴无偏置活塞行程为2R,曲轴偏置后活塞行程Se增大,两者力臂系数比较时应当按增大比例转换,曲轴偏置的力臂系数转换为
Figure PCTCN2019077662-appb-000009
当σ pz=0.95时,采用常用连杆比
Figure PCTCN2019077662-appb-000010
负偏置双曲轴反拉连杆机构的力臂系数曲线(图5中简称:负偏置反拉)、负偏置双曲轴连杆机构的力臂系数曲线(图5中简称:负偏置)与传统无偏置单曲轴连杆机构力臂系数曲线(图5中简称:无偏置)相比,力臂系数曲线最大值高出0.29,尤其是此时负偏置反拉的力臂系数曲线最大值时的曲轴转角前移,前移至距上止点51°曲轴转角;附图4、附图5中传统曲轴无偏置活塞行程为2R,曲轴偏置后活塞行程Se增大,两者力臂系数比较时应当按增大比例转换。
In the graph shown in FIG. 5, the conventional crankshaft has no bias piston stroke of 2R, and the piston stroke Se increases after the crankshaft is biased. When the force arm coefficients are compared, the piston arm bias should be converted according to the increase ratio. Convert to
Figure PCTCN2019077662-appb-000009
When σ pz = 0.95, the common link ratio is used.
Figure PCTCN2019077662-appb-000010
The force arm coefficient curve of the negatively biased double crankshaft reverse pull link mechanism (abbreviated as: negative bias reverse pull in Figure 5) and the force arm coefficient curve of the negatively biased double crankshaft linkage mechanism (referred to as negative offset in Figure 5) Compared with the traditional unbiased single crankshaft linkage force arm coefficient curve (abbreviated in Figure 5: no offset), the maximum value of the force arm coefficient curve is 0.29 higher, especially the force of the negative bias back tension at this time. When the maximum value of the arm coefficient curve is reached, the crank angle advances forward and advances to the crank angle of 51° from the top dead center. In Figure 4 and Figure 5, the conventional crankshaft without bias piston stroke is 2R, and the piston stroke is increased after the crankshaft is biased. Large, the two arm force coefficients should be converted according to the increase ratio.
附图6所示的轴功值之比(未计入双曲轴连杆机构减少摩擦提高机械效率部分),由于负偏置反拉、负偏置与正偏置工作方式力臂系数最大值不同,负偏置反拉、负偏置力臂系数最大值发生的曲轴角度值不同,使得正偏置、负偏置、负偏置反拉工作方式的轴功依次提高,σ pz=0.91的负偏置反拉轴功是无偏置工作方式轴功的1.16倍左右。 The ratio of the shaft work value shown in Figure 6 (not included in the double crankshaft linkage mechanism to reduce the friction to improve the mechanical efficiency), due to the negative bias reverse pull, negative bias and positive bias work mode force arm coefficient maximum The value of the crank angle of the negative bias back tension and the maximum value of the negative bias arm coefficient is different, so that the axial work of the positive bias, the negative bias and the negative bias reverse pull mode is sequentially increased, and the negative σ pz = 0.91 The offset back-pull axis work is about 1.16 times that of the unbiased mode of operation.
附图7所示的P-V图,是用内燃机传统理论,工程热力学表述即 活塞所作的循环功为:W o=∫P gdv,将发动机工作时活塞所做膨胀与气体压力P g画出循环指示功率图(P-V图),从图中看出发动机负偏置反拉工作方法,明显高于正偏置工作方法。 The PV diagram shown in Figure 7 is based on the traditional theory of internal combustion engine. The engineering thermodynamics means that the cycle work done by the piston is: W o = ∫P g dv, which draws the expansion of the piston and the gas pressure P g when the engine is working. Indicating the power map (PV map), from the figure, the engine negative bias back-pull working method is obviously higher than the positive bias working method.

Claims (10)

  1. 一种提高发动机有效热效率的方法,其特征在于:将发动机功率传输机构中的曲轴轴线与活塞杆和曲柄连杆连接端轴线或曲轴轴线与活塞上的销轴中心和曲柄连杆连接端轴线间设置偏心距;A method for improving the effective thermal efficiency of an engine, characterized by: connecting a crankshaft axis in an engine power transmission mechanism with a piston rod and a crank connecting rod connecting end axis or a crankshaft axis and a pin shaft center on the piston and a crank connecting rod connecting end axis Set the eccentricity;
    设置偏心距e大于曲柄半径R;Setting the eccentricity e to be greater than the crank radius R;
    将两个曲轴以负偏置或负偏置反拉方式布置;Arranging the two crankshafts in a negative bias or negative bias reverse pull manner;
    设置曲柄连杆长度L与曲柄半径R的差除偏心距e的商为偏置机构系数;Setting the difference between the crank link length L and the crank radius R by the eccentricity e is the bias mechanism coefficient;
    设置偏置机构系数为0.60-0.98,用偏置机构系数提供发动机功率传输机构。The bias mechanism coefficient is set to 0.60-0.98, and the engine power transmission mechanism is provided by the bias mechanism coefficient.
  2. 根据权利要求1所述的一种提高发动机有效热效率方法,其特征在于:所述的偏置机构系数为0.75-0.98。A method of improving the effective thermal efficiency of an engine according to claim 1, wherein said biasing mechanism has a coefficient of from 0.75 to 0.98.
  3. 根据权利要求1所述的一种提高发动机有效热效率方法,其特征在于:所述的偏置机构系数为0.60-0.95。A method of improving the effective thermal efficiency of an engine according to claim 1, wherein said biasing mechanism has a coefficient of from 0.60 to 0.95.
  4. 根据权利要求1所述的一种提高发动机有效热效率方法,其特征在于:所述的偏置机构系数为0.6-0.75。A method of improving the effective thermal efficiency of an engine according to claim 1, wherein said biasing mechanism has a coefficient of from 0.6 to 0.75.
  5. 根据权利要求1所述的一种提高发动机有效热效率方法,其特征在于:所述的偏置机构系数为0.75-0.95。A method of improving the effective thermal efficiency of an engine according to claim 1, wherein said biasing mechanism has a coefficient of from 0.75 to 0.95.
  6. 根据权利要求1-5所述的一种提高发动机有效热效率的方法制备的功率传输机构,其特征在于:包括壳体,壳体内安装气缸,气 缸内安装活塞,活塞杆一端与活塞连接,活塞杆另一端分别连接两个曲柄连杆机构,两个曲柄连杆机构的结构相同并对称布置于气缸两侧,曲轴轴线与活塞杆和曲柄连杆连接端轴线的偏心距e大于曲柄半径R,两个曲轴中心线分别与气缸中心线垂直,活塞杆连接两个曲柄连杆机构的两个连接端位于曲轴下方。The power transmission mechanism prepared by the method for improving the effective thermal efficiency of the engine according to any one of claims 1-5, comprising: a housing, a cylinder is mounted in the housing, a piston is installed in the cylinder, and one end of the piston rod is connected with the piston, and the piston rod The other end is connected with two crank-link mechanisms respectively. The two crank-link mechanisms have the same structure and are symmetrically arranged on both sides of the cylinder. The eccentricity e between the crankshaft axis and the axis connecting the piston rod and the crank-link is greater than the crank radius R. The crankshaft centerlines are perpendicular to the cylinder centerline, and the two connecting ends of the piston rod connecting the two crank linkages are located below the crankshaft.
  7. 根据权利要求6所述的一种提高发动机有效热效率方法制备的功率传输机构,其特征在于:所述两个曲轴为第一曲轴(6)和第二曲轴(7),第一曲轴(6)顺时针转动,第二曲轴(7)逆时针转动。The power transmission mechanism prepared by the method for improving the effective thermal efficiency of an engine according to claim 6, wherein the two crankshafts are a first crankshaft (6) and a second crankshaft (7), and the first crankshaft (6) Turning clockwise, the second crankshaft (7) rotates counterclockwise.
  8. 根据权利要求6所述的一种提高发动机有效热效率方法制备的功率传输机构,其特征在于:曲柄连杆长度L与曲柄半径R的差除偏心距e的商为0.6-0.98。A power transmission mechanism prepared by the method for improving the effective thermal efficiency of an engine according to claim 6, wherein the difference between the crank link length L and the crank radius R is 0.001 to 0.98 in addition to the eccentricity e.
  9. 根据权利要求6所述的一种提高发动机有效热效率方法制备的功率传输机构,其特征在于:曲柄连杆长度L与曲柄半径R的差除偏心距e的商为0.75-0.98。The power transmission mechanism prepared by the method for improving the effective thermal efficiency of an engine according to claim 6, wherein the difference between the length L of the crank link and the radius R of the crank is from 0.75 to 0.98 in addition to the eccentricity e.
  10. 根据权利要求6所述的一种提高发动机有效热效率方法制备的功率传输机构,其特征在于:曲柄连杆长度L与曲柄半径R的差除偏心距e的商为0.6-0.75。A power transmission mechanism prepared by the method for improving the effective thermal efficiency of an engine according to claim 6, wherein the difference between the length L of the crank link and the radius R of the crank is 0.001 to 0.75 in addition to the eccentricity e.
PCT/CN2019/077662 2018-04-04 2019-03-11 Method for improving effective thermal efficiency of engine and power transmission mechanism prepared by means of same WO2019192289A1 (en)

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WO1996028652A1 (en) * 1995-03-09 1996-09-19 Gheorghe Parciulea Internal combustion engine with a rearwardly shifted cylinder
JP2001207854A (en) * 2000-01-21 2001-08-03 Mazda Motor Corp Spark ignition type reciprocating engine
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