WO2019192259A1 - Network transformer and line hanging method therefor - Google Patents
Network transformer and line hanging method therefor Download PDFInfo
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- WO2019192259A1 WO2019192259A1 PCT/CN2019/073910 CN2019073910W WO2019192259A1 WO 2019192259 A1 WO2019192259 A1 WO 2019192259A1 CN 2019073910 W CN2019073910 W CN 2019073910W WO 2019192259 A1 WO2019192259 A1 WO 2019192259A1
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- pin
- card slot
- shaped card
- network transformer
- lead
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/2823—Wires
- H01F27/2828—Construction of conductive connections, of leads
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/02—Casings
- H01F27/027—Casings specially adapted for combination of signal type inductors or transformers with electronic circuits, e.g. mounting on printed circuit boards
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/24—Magnetic cores
- H01F27/26—Fastening parts of the core together; Fastening or mounting the core on casing or support
- H01F27/266—Fastening or mounting the core on casing or support
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/29—Terminals; Tapping arrangements for signal inductances
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/30—Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support
- H01F27/306—Fastening or mounting coils or windings on core, casing or other support
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/10—Connecting leads to windings
Definitions
- the present application belongs to the technical field of transformers, and in particular, to a network transformer and a method for hanging a line of the network transformer.
- the lead wire of the magnetic coil of the conventional network transformer is connected with the pin pin by winding, and the terminal of the pin pin is provided with a notched line, and the wire is spirally wound from the bottom to the top, and the lead is wrapped around the pin.
- the coil lead is connected to the pin of the outer casing by means of manual immersion tin to make it electrically conductive.
- the process is complicated, the production process is cumbersome, and the operation is difficult.
- it is necessary to control the tightness of the coil lead; since the lead of the magnetic coil is an enameled wire, the part of the tool used for winding the wire and the enamelled wire needs to be polished.
- the enameled wire is not damaged during the winding process, and the enameled wire will cause high pressure failure after being broken. If the tool used (for example, tweezers) is too sharp, the lead wire will be broken or broken.
- the traditional network transformer has a large solder joint, the amount of tin material is large, and the production cost and labor cost are high.
- the spacing between the two pin pins of the conventional transformer is narrow after winding, which is easy to cause a short circuit, resulting in a high scrap rate; The high scrap rate of the transformer is also prone to the risk of electrical performance hazards.
- the purpose of the present application includes providing a network transformer to address one of the deficiencies of the prior art described above.
- an embodiment of the present application provides a network transformer, including a housing base having a receiving slot for receiving a magnetic loop coil, a housing upper cover that can be attached to the housing base, and a double set on the housing base.
- the pin is arranged, and the end of the double-row pin adjacent to the opening of the receiving groove is provided with a U-shaped card slot for receiving the lead of the magnetic loop coil.
- the double-row pin includes a first pin and a second pin, and a first boss is disposed at an end of the first pin adjacent to the opening of the receiving slot, the second pin A second boss is disposed at an end of the pin adjacent to the opening of the receiving slot, and the first boss cooperates with the second boss to form the U-shaped card slot.
- the double row pin includes a first pin and a second pin, and the first pin, the second pin, and the housing base form the U-shaped card slot.
- the double row pin needle comprises a first pin needle assembly and a second pin needle assembly
- the first pin needle assembly comprises a first pin needle and a second pin needle, wherein the first pin needle is adjacent to the One end of the opening for describing the slot is provided with a first boss, and the second pin is disposed at an end of the opening of the receiving slot with a second boss, the first boss and the second protrusion Forming the U-shaped card slot
- the second pin needle assembly includes a third pin and a fourth pin, the third pin, the fourth pin, and the housing base forming the U Type card slot.
- an end of the second pin is away from the U-shaped slot and is located outside the housing base, and the first pin is all located in the housing base.
- a distance between an end of the first pin adjacent to the U-shaped card slot and the base of the housing is not equal to an end of the second pin adjacent to the U-shaped card slot and the base of the housing the distance between.
- a distance between an end of the first pin adjacent to the U-shaped card slot and the base of the housing is equal to an end of the second pin adjacent to the U-shaped card slot and the base of the housing The distance between them.
- the housing base is provided with a wire groove, and the opening of the wire groove and the receiving groove is located on the same side of the housing base.
- the double-row pin is a plurality of groups, and the plurality of sets of the double-row pin are disposed on two sides of the base of the casing.
- a plurality of sets of the double row pin pins are arranged in a mirror symmetrical manner on each side of the housing base.
- the first pin is integrally formed with the first boss
- the second pin is integrally formed with the second boss.
- a vent is provided on the base of the casing, and the vent is in communication with the accommodating groove.
- a side of the upper cover of the outer casing adjacent to the double-row pin is provided with a plastic tank, and one end of the double-row pin with a U-shaped card slot is located in the plastic tank.
- the embodiment of the present application further provides a method for hanging a line of a network transformer, which is applied to the network transformer according to the above first aspect, the method comprising the following steps:
- the embodiment of the present application further provides a network transformer, including a housing base having a receiving slot for receiving a magnetic loop coil, an upper cover of the housing that can be attached to the base of the housing, and a base cover disposed on the base of the housing.
- a single row of pin needles, the one end of which is provided with a U-shaped card slot for receiving the magnetic loop coil leads at one end of the opening of the single-row pin.
- the embodiment of the present application further provides a network transformer hanging method, which is applied to the network transformer according to the third aspect, wherein the method includes the following steps:
- a U-shaped card slot is arranged on the double-row pin, the lead of the magnetic coil is directly stuck in the U-shaped card slot, and the lead and the pin are fixed by welding, and The pin is electrically connected, eliminating the need to wrap the lead around the pin, reducing solder joints, saving solder, reducing production costs, and reducing wiring by directly snapping the leads into the U-shaped card slot.
- the difficulty of operation reduces the breakage rate of the lead.
- the lead wire of the present application is inserted into the U-shaped card slot of the double-row pin or the single-row pin, and there is no need to wrap the lead on the pin, that is, the spacing between adjacent pins is not reduced. The risk of short circuit of the network transformer is reduced, and the scrap rate of the network transformer is further reduced.
- the lead of the magnetic loop coil is directly inserted into the U-shaped card slot, which reduces the process of winding the lead wire, and makes the process of hanging the wire easier; since the lead wire is directly inserted into the U In the type of card slot, the contact between the lead and the auxiliary tool is reduced, and the auxiliary tool can be effectively prevented from damaging the lead wire, thereby reducing the operation difficulty of the hanging wire.
- FIG. 1 is a top plan view of a housing base of a network transformer of the present application
- Figure 2 is a cross-sectional view taken along line A-A of Figure 1;
- Figure 3 is a cross-sectional view taken along line B-B of Figure 1;
- FIG. 4 is a front view of the network transformer of the present application.
- Figure 5 is an enlarged schematic view of a portion C of Figure 4.
- FIG. 6 is a front view of the network transformer of the present application.
- Figure 7 is an enlarged schematic view of a portion D of Figure 6;
- Figure 8 is a front view third of the network transformer of the present application.
- Figure 9 is an enlarged schematic view of a portion E of Figure 8.
- Figure 10 is a front view of the network transformer of the present application.
- Figure 11 is a front elevational view 5 of the network transformer of the present application.
- FIG. 12 is a bottom view of the upper cover of the outer casing of the network transformer of the present application.
- FIG. 13 is a top plan view of a housing base of another network transformer of the present application.
- Figure 14 is a front view of the network transformer of the present application.
- Figure 15 is an enlarged schematic view of a portion F of Figure 14;
- Fig. 16 is an enlarged schematic view showing another portion F of Fig. 14.
- a network transformer includes a housing base 2 having a receiving groove 1 for accommodating a magnetic loop coil, and a housing that can be attached to the housing base 2
- the cover 3 and the double-row pin 4 disposed on the housing base 2 are provided with a U-shaped card slot for receiving the lead of the magnetic loop coil at an end of the double-row pin 4 adjacent to the opening of the receiving slot 1.
- the magnetic loop coil is placed in the accommodating groove 1, the lead of the magnetic loop coil is fixed in the U-shaped card slot, and is electrically connected with the double-row pin 4, and the outer cover 3 is closed on the outer casing 2, the outer casing upper cover 3 covers the receiving groove 1 and the double-row pin 4 at one end of the opening of the receiving groove 1, and the outer casing base 2 is fixed to the outer casing upper cover 3.
- the beneficial effect of the embodiment is that the lead wire of the magnetic ring coil is directly inserted into the U-shaped card slot when the wire is hung, and only the lead wire in the U-shaped card slot is welded when the wire is soldered, and the lead wire is not required to be soldered at all. On the pin needle, the solder joint is greatly reduced, and the production cost is saved.
- the method of suspending the transformer of the embodiment is: (a) placing the magnetic loop coil in the accommodating groove 1 according to the corresponding requirement, and inserting the lead of the magnetic loop coil into the U-shaped card slot of the double-row pin 4 (b) soldering the leads in the U-shaped card slot to the double-row pin 4, during the soldering process, the paint on the surface of the lead is melted to electrically connect the lead to the pin; (c) the cover 3 of the case The cover is attached to the housing base 2, and the upper cover 3 is fixed to the housing base 2, that is, the hanging line is completed.
- Embodiment 2 Referring to FIG. 4 and FIG. 5, on the basis of Embodiment 1, the double-row pin 4 includes a first pin 41 and a second pin 42, and the first pin 41 is close to the capacity.
- One end of the opening of the slot 1 is provided with a first boss 411, and an end of the second pin 42 adjacent to the opening of the receiving slot 1 is provided with a second boss 421, a first boss 411 and a second protrusion
- the shape of the table 421 may be the same.
- the first boss 411 cooperates with the second boss 421 to form the U-shaped card slot 5.
- the size of the U-shaped card slot 5 matches the diameter of the lead 9.
- the lead 9 is clamped and fixed in the U-shaped card slot 5.
- FIG. 1 the double-row pin 4 includes a first pin 41 and a second pin 42, and the first pin 41 is close to the capacity.
- One end of the opening of the slot 1 is provided with a first boss 411
- the first pin 41 and the second pin 42 are arranged side by side, and one end of the second pin 42 away from the U-shaped slot 5 is located outside the housing base 2, and the first pin 41 is located at all.
- the second pin 42 is connected to its components, and the first pin 41 is not connected to other components.
- the first pin 41 is integrally formed with the first boss 411
- the second pin 42 is integrally formed with the second boss 421, and is actually produced.
- the first pin 411 or the second boss 421 can be formed by directly flattening the terminal of the pin of the prior art, or the first pin can be used in the prior art.
- the terminal of 41 is provided with a first boss 411
- a terminal of the second pin 42 is provided with a second boss 421.
- Embodiment 3 Referring to FIG. 6 to FIG. 9, on the basis of Embodiment 1, the double-row pin 4 includes a first pin 41 and a second pin 42, a first pin 41, a second pin 42 and
- the housing base 2 forms a U-shaped card slot 5, the size of which is matched to the diameter of the lead 9.
- the first pin 41 and the second pin 42 are arranged side by side, and one end of the second pin 42 away from the U-shaped slot 5 is located outside the housing base 2 , and the first pin 41 is located at all.
- the second pin 42 is connected to its components, and the first pin 41 is not connected to other components.
- the distance between the end of the first pin 41 adjacent to the U-shaped card slot 5 and the housing base 2 is not equal to the proximity of the second pin 42 to the U-shaped card slot 5
- the distance between one end of the housing and the housing base 2 is greater than the second distance.
- the two pin pins 42 are arranged such that the first distance is less than the second distance.
- the distance between the end of the first pin needle 41 adjacent to the U-shaped card slot 5 and the housing base 2 is equal to the second pin pin 42 being close to the U-shaped card. The distance between one end of the slot 5 and the housing base 2.
- Embodiment 4 Referring to FIG. 10, on the basis of Embodiment 1, the double-row pin 4 includes a first pin assembly 43 and a second pin assembly 44; the structure of the first pin assembly and the embodiment 2 The structure of the double-pin pin 4 is the same, and the structure of the second pin-pin assembly 44 is the same as that of the double-pin pin 4 in the embodiment 3. For details, refer to the corresponding contents of the embodiment 2 and the embodiment 3. .
- the first pin needle assembly 43 and the second pin needle assembly 44 can be arranged in a practical manner, for example in a spaced apart manner, and as in the manner shown in Figures 2, 3, 10, and 11.
- Embodiment 5 As shown in FIG. 1 and FIG. 2, on the basis of any of the embodiments 1-4, the housing base 2 is further provided with a wire slot 6, wherein the wire slot 6 is The opening of the accommodating groove 1 is located on the same side of the housing base 2, and one end of the traverse groove 6 communicates with the opening of the accommodating groove 1, and the lead 9 of the magnetic ring coil passes through the traverse groove 6 The wire slot 6 clamps the lead 9 and fixes the position of the lead 9.
- the wire groove 6 provided on the housing card holder enhances the stability of the connection of the lead 9 to the U-shaped card slot 5, and also reduces the hanging line.
- the lead 9 is first clamped in the wire slot 6, and the movable end of the lead 9 is snapped into the U-shaped card slot 5, since the lead 9 is clamped.
- the lead wire 9 is first fixed by the wire slot 6 and then snapped into the U-shaped card slot 5, and the lead wire 9 is in a fixed state, so that the movable end of the lead wire 9 can be easily inserted into the U-shaped card slot 5, which is convenient to operate.
- the method of suspending the transformer of the present embodiment is: (a) placing the magnetic loop coil in the accommodating groove 1 according to the corresponding requirements, and passing the lead 9 of the magnetic loop coil through the traverse groove 6, so that the lead 9 is fixed. In the slot 6, the movable end of the lead 9 is then inserted into the U-shaped card slot 5 of the double-row pin 4, so that the movable end of the lead 9 is fixed in the U-shaped card slot 5; (b) Using the prior art In the soldering method, the lead 9 in the U-shaped card slot 5 is soldered to the double-row pin 4, and during the soldering process, the paint on the surface of the lead 9 is melted to electrically connect the lead 9 and the pin; (c) The fixing cover is filled in the cover 3 of the outer casing, and then the upper cover 3 of the outer casing is closed on the outer casing base 2, so that the end of the double-row pin 4 is provided with the U-shaped card slot 5 completely trapped in the fixing glue, and the fixing glue will be The outer casing
- Embodiment 6 As shown in FIG. 1 and FIG. 2, on the basis of any of the embodiments 1-5, the housing base 2 is provided with a vent 7, the vent 7 and the accommodating slot 1 Connected. After the outer cover 3 is closed on the outer casing base 2, the vent 7 allows the accommodating groove 1 to communicate with the outside, so that the air pressure around the magnetic ring coil is the same as the outside, eliminating the difference between the inner and outer air pressure and improving the reliability of the transformer.
- the double-row pin 4 is a plurality of groups, and the plurality of sets of the double-pin pins 4 are disposed on two sides of the housing base 2.
- a U-shaped card may also be provided.
- the double row pin 4 of the slot 5 is used in combination with the existing wound pin, and is selected according to the number of wires on the pin.
- the lead wires 9 of the plurality of magnetic loop coils are respectively hooked on the corresponding double-row pin 4; in the same U-shaped card slot 5 In the middle, a plurality of leads 9 can be hooked.
- the plurality of sets of double-row pin 4 are on each side of the casing base 2
- the mirror is symmetrically arranged.
- the second pin needle 42 located away from the U-shaped card slot 5 at the outer side of the housing base 2 is disposed at the edge of the left and right sides of the side of the housing base 2, and the two first pin pins are provided. 41 is disposed adjacent to a central position on one side of the housing base 2. This arrangement of the double row pin 4 utilizes the space reasonably.
- a plastic receiving groove 8 is disposed on a side of the outer cover 3 adjacent to the double-row pin 4, and the double-row pin 4 is provided with a U-shaped card slot 5. One end is located in the plastic tank 8 .
- the outer cover 3 is attached to the outer casing base 2, and is fixedly connected to the outer casing base 2 by a fixing glue in the outer cover 3, by providing a plastic tank 8 on the outer cover 3, and covering the outer cover 3
- the double-row pin 4 is provided with one end of the U-shaped card slot 5 and is caught in the fixed sol of the sol tank; when the fixing glue is poured into the cover 3 of the outer casing, the fixing glue is placed in the plastic tank 8
- the entire upper cover 3 of the outer casing is directly filled into the fixing glue, which greatly reduces the amount of the fixing glue and saves the production cost.
- a network transformer includes a casing base 2 having a receiving groove 1 for accommodating a magnetic loop coil, and a casing upper cover coverable to the casing base 2 and A single row of pin pins 10 of the housing base 2, and a single row of pin pins 10 near the opening of the receiving slot 1 is provided with a U-shaped card slot 5 for receiving the magnetic loop coil leads 9.
- the magnetic loop coil is placed in the accommodating slot 1, and the lead 9 of the magnetic loop coil is then snapped into the U-shaped card slot 5 of the single-row pin 10; b) the lead 9 in the U-shaped card slot 5 in the soldering step (a), the lead 9 is fixed to the U-shaped card slot 5 and electrically connected to the single-row pin 10; Covering the outer casing cover and fixing the outer casing cover to the outer casing base 2.
- the difference between the fifth embodiment and the first embodiment is that in the first embodiment, the U-shaped card slot 5 is formed by the double-row pin 4, and in the embodiment 5, the U-shaped card slot 5 is directly opened.
- the top of the single row of pin 10 is similar when approaching the line.
- the shape of the U-shaped card slot 5 may be a shape as shown in FIG. 15 or FIG. 16.
- the U-shaped card slot 5 is provided with a latching portion, and the latching portion may be a lower portion of the U-shaped card slot 5, and the cross section of the latching portion in the extending direction of the lead 9 and the cross section of the lead 9 The sections match.
- the two side walls of the upper portion of the U-shaped card slot 5 are gradually inclined in a direction away from each other.
- the pin of the network transformer of the present application is connected to the lead of the magnetic loop coil in a simple manner, and the soldering point is reduced by directly inserting the lead into the U-shaped card slot of the pin pin without winding the lead on the pin pin. Improve the stability of the transformer.
- the lead wire is not required to be wound on the pin needle, the solder joint is reduced, the solder is saved, the production cost is reduced, and the method is directly inserted into the U-shaped card slot, thereby reducing the number of the lead wires.
- the contact between the lead and the auxiliary tool can effectively prevent the auxiliary tool from damaging the lead, reduce the operation difficulty of the wiring, and reduce the breakage rate of the lead.
- there is no need to wrap the lead on the pin pin that is, the spacing between adjacent pin pins is not reduced, the risk of short circuit of the network transformer is reduced, and the scrap rate of the network transformer is further reduced.
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Abstract
Disclosed is a network transformer, comprising: a shell base having an accommodating groove for accommodating a magnetic ring coil; an upper shell cover capable of covering the shell base; and dual rows of pins arranged on the shell base. A U-shaped slot for accommodating a lead of the magnetic ring coil is formed at one end, near an opening of the accommodating groove, of each of dual rows of pins. A line hanging method for the network transformer comprises the following steps: (a) placing a magnetic ring coil in an accommodating groove, passing a lead of the magnetic ring coil through a line through groove, and clipping the lead of the magnetic ring coil into a U-shaped slot; (b) soldering the lead located in the U-shaped slot in step (a), so that the lead is fixed in the U-shaped slot and electrically communicated with dual rows of pins; and (c) closing an upper shell cover and fixing the upper shell cover on a shell base.
Description
相关申请的交叉引用Cross-reference to related applications
本申请要求于2018年04月03日提交中国专利局的申请号为2018102920675、名称为“一种网络变压器及该网络变压器的挂线方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。The present application claims priority to Chinese Patent Application No. 2018102920675, entitled "A Network Transformer and a Wire-Connecting Method of the Network Transformer", filed on April 3, 2018, the entire contents of which are incorporated by reference. In this application.
本申请属于变压器技术领域,具体涉及一种网络变压器以及该网络变压器的挂线方法。The present application belongs to the technical field of transformers, and in particular, to a network transformer and a method for hanging a line of the network transformer.
传统的网络变压器的磁性线圈的引线与pin针通过缠绕的方式连接,在pin针的接线端设置有缠线的缺口,缠线采用螺旋状从下向上绕制,引线缠在pin针有缺口的部位,缠线完成后采用手工浸锡的方式使线圈引线与外壳的pin针进行连接使其达到电性导通的状态。此种工艺流程复杂,制作过程繁琐,操作难度大,在缠线的过程中需要控制好线圈引线的松紧度;由于磁性线圈的引线为漆包线,缠线所使用的工具与漆包线接触的部分需要打磨光滑,使缠线的过程中不破坏漆包线,漆包线破坏后会导致高压不良,若使用的工具(例如:镊子)太锋利则会使引线断线或断裂。并且传统网络变压器焊点较大,锡材的用量较多,生产成本和人工成本高,传统的变压器的两pin针之间的间距在绕线后较窄,易引起短路,造成报废率高;变压器的报废率高,也容易出现电气性能隐患的风险。The lead wire of the magnetic coil of the conventional network transformer is connected with the pin pin by winding, and the terminal of the pin pin is provided with a notched line, and the wire is spirally wound from the bottom to the top, and the lead is wrapped around the pin. After the entanglement is completed, the coil lead is connected to the pin of the outer casing by means of manual immersion tin to make it electrically conductive. The process is complicated, the production process is cumbersome, and the operation is difficult. In the process of winding the wire, it is necessary to control the tightness of the coil lead; since the lead of the magnetic coil is an enameled wire, the part of the tool used for winding the wire and the enamelled wire needs to be polished. Smooth, so that the enameled wire is not damaged during the winding process, and the enameled wire will cause high pressure failure after being broken. If the tool used (for example, tweezers) is too sharp, the lead wire will be broken or broken. Moreover, the traditional network transformer has a large solder joint, the amount of tin material is large, and the production cost and labor cost are high. The spacing between the two pin pins of the conventional transformer is narrow after winding, which is easy to cause a short circuit, resulting in a high scrap rate; The high scrap rate of the transformer is also prone to the risk of electrical performance hazards.
发明内容Summary of the invention
本申请的目的包括:提供一种网络变压器,以解决上述现有技术中的不足之一。The purpose of the present application includes providing a network transformer to address one of the deficiencies of the prior art described above.
为了实现上述目的,本申请采用的技术方案如下:In order to achieve the above objectives, the technical solution adopted in the present application is as follows:
第一方面,本申请实施例提供了一种网络变压器,包括具有容纳磁环线圈的容置槽的外壳底座、可盖合于所述外壳底座的外壳上盖和设于所述外壳底座的双排pin针,所述双排pin针靠近所述容置槽的开口的一端设有用于容纳磁环线圈的引线的U型卡槽。In a first aspect, an embodiment of the present application provides a network transformer, including a housing base having a receiving slot for receiving a magnetic loop coil, a housing upper cover that can be attached to the housing base, and a double set on the housing base. The pin is arranged, and the end of the double-row pin adjacent to the opening of the receiving groove is provided with a U-shaped card slot for receiving the lead of the magnetic loop coil.
可选地,所述双排pin针包括第一pin针和第二pin针,在所述第一pin针靠近所述容置槽的开口的一端设有第一凸台,所述第二pin针靠近所述容置槽的开口的一端设有第二凸台,所述第一凸台与所述第二凸台相配合形成所述U型卡槽。Optionally, the double-row pin includes a first pin and a second pin, and a first boss is disposed at an end of the first pin adjacent to the opening of the receiving slot, the second pin A second boss is disposed at an end of the pin adjacent to the opening of the receiving slot, and the first boss cooperates with the second boss to form the U-shaped card slot.
可选地,所述双排pin针包括第一pin针和第二pin针,所述第一pin针、所述第二pin针以及所述外壳底座形成所述U型卡槽。Optionally, the double row pin includes a first pin and a second pin, and the first pin, the second pin, and the housing base form the U-shaped card slot.
可选地,所述双排pin针包括第一pin针组件和第二pin针组件;所述第一pin针组件包括第一pin针和第二pin针,在所述第一pin针靠近所述容置槽的开口的一端设有第一凸台,所述第二pin针靠近所述容置槽的开口的一端设有第二凸台,所述第一凸台与所述第二凸台配合形成所述U型卡槽;所述第二pin针组件包括第三pin针和第四pin针,所述第三pin针、所述第四pin针以及所述外壳底座形成所述U型卡槽。Optionally, the double row pin needle comprises a first pin needle assembly and a second pin needle assembly; the first pin needle assembly comprises a first pin needle and a second pin needle, wherein the first pin needle is adjacent to the One end of the opening for describing the slot is provided with a first boss, and the second pin is disposed at an end of the opening of the receiving slot with a second boss, the first boss and the second protrusion Forming the U-shaped card slot; the second pin needle assembly includes a third pin and a fourth pin, the third pin, the fourth pin, and the housing base forming the U Type card slot.
可选地,所述第二pin针远离所述U型卡槽的一端位于所述外壳底座外,所述第一pin针全部位于所述外壳底座内。Optionally, an end of the second pin is away from the U-shaped slot and is located outside the housing base, and the first pin is all located in the housing base.
可选地,所述第一pin针靠近所述U型卡槽的一端与所述外壳底座之间的距离不等于所述第二pin针靠近所述U型卡槽的一端与所述外壳底座之间的距离。Optionally, a distance between an end of the first pin adjacent to the U-shaped card slot and the base of the housing is not equal to an end of the second pin adjacent to the U-shaped card slot and the base of the housing the distance between.
可选地,所述第一pin针靠近所述U型卡槽的一端与所述外壳底座之间的距离等于所述第二pin针靠近所述U型卡槽的一端与所述外壳底座之间的距离。Optionally, a distance between an end of the first pin adjacent to the U-shaped card slot and the base of the housing is equal to an end of the second pin adjacent to the U-shaped card slot and the base of the housing The distance between them.
可选地,所述外壳底座上设有过线槽,所述过线槽与所述容置槽的开口位于所述外壳底座的同侧。Optionally, the housing base is provided with a wire groove, and the opening of the wire groove and the receiving groove is located on the same side of the housing base.
可选地,所述双排pin针为多组,多组所述双排pin针设于所述外壳底座的两侧。Optionally, the double-row pin is a plurality of groups, and the plurality of sets of the double-row pin are disposed on two sides of the base of the casing.
可选地,多组所述双排pin针在所述外壳底座的每一侧上左右镜像对称布置。Optionally, a plurality of sets of the double row pin pins are arranged in a mirror symmetrical manner on each side of the housing base.
可选地,所述第一pin针与所述第一凸台一体成型,所述第二pin针与所述第二凸台一体成型。Optionally, the first pin is integrally formed with the first boss, and the second pin is integrally formed with the second boss.
可选地,所述外壳底座上设有通风口,所述通风口与所述容置槽连通。Optionally, a vent is provided on the base of the casing, and the vent is in communication with the accommodating groove.
可选地,所述外壳上盖靠近所述双排pin针的一侧设有容胶槽,所述双排pin针设有U型卡槽的一端位于所述容胶槽内。Optionally, a side of the upper cover of the outer casing adjacent to the double-row pin is provided with a plastic tank, and one end of the double-row pin with a U-shaped card slot is located in the plastic tank.
第二方面,本申请实施例还提供了一种网络变压器的挂线方法,应用于上述第一方面所述的网络变压器,所述方法包括以下步骤:In a second aspect, the embodiment of the present application further provides a method for hanging a line of a network transformer, which is applied to the network transformer according to the above first aspect, the method comprising the following steps:
(a)将磁环线圈置于容置槽中,再将磁环线圈的引线卡入U型卡槽中;(a) placing the magnetic ring coil in the accommodating groove, and then inserting the lead of the magnetic ring coil into the U-shaped card slot;
(b)焊接步骤(a)中位于所述U型卡槽中的引线,使固定于所述U型卡槽并与所述双排pin针电性连通;(b) the lead in the U-shaped card slot in the soldering step (a) is fixed to the U-shaped card slot and electrically connected to the double-row pin;
(c)盖合所述外壳上盖,并将所述外壳上盖固定于所述外壳底座。(c) covering the outer casing cover and fixing the outer casing cover to the outer casing base.
可选地,在所述(c)中,先在所述外壳上盖中灌入固定胶,再将所述外壳上盖盖合于所述外壳底座,使所述双排pin针焊接有引线的一端陷入固定胶中。Optionally, in the (c), firstly inserting a fixing glue into the cover of the outer casing, and then covering the outer cover of the outer casing to the base of the outer casing, so that the double-row pin is welded with a lead One end is stuck in the fixing glue.
第三方面,本申请实施例还提供了一种网络变压器,包括具有容纳磁环线圈的容置槽的外壳底座、可盖合于所述外壳底座的外壳上盖和设于所述外壳底座的单排pin针,所述单排pin针靠近所述容置槽的开口的一端设有用于容纳磁环线圈引线的U型卡槽。In a third aspect, the embodiment of the present application further provides a network transformer, including a housing base having a receiving slot for receiving a magnetic loop coil, an upper cover of the housing that can be attached to the base of the housing, and a base cover disposed on the base of the housing. A single row of pin needles, the one end of which is provided with a U-shaped card slot for receiving the magnetic loop coil leads at one end of the opening of the single-row pin.
第四方面,本申请实施例还提供了一种网络变压器的挂线方法,应用于上述第三方面所述的网络变压器,所述方法包括以下步骤:In a fourth aspect, the embodiment of the present application further provides a network transformer hanging method, which is applied to the network transformer according to the third aspect, wherein the method includes the following steps:
(a)将磁环线圈置于容置槽中,再将磁环线圈的引线卡入U型卡槽中;(a) placing the magnetic ring coil in the accommodating groove, and then inserting the lead of the magnetic ring coil into the U-shaped card slot;
(b)焊接步骤(a)中位于所述U型卡槽中的引线,使所述引线固定于所述U型卡槽并与所述单排pin针电性连通;(b) a lead in the U-shaped card slot in the soldering step (a), the lead is fixed to the U-shaped card slot and electrically connected to the single-row pin;
(c)盖合所述外壳上盖,并将所述外壳上盖固定于所述外壳底座。(c) covering the outer casing cover and fixing the outer casing cover to the outer casing base.
由于采用了上述技术方案,本申请实施例的有益效果是:The beneficial effects of the embodiments of the present application are as follows:
1.在本申请的网络变压器中,在双排pin针上设置U型卡槽,将磁性线圈的引线直接卡在U型卡槽中,再通过焊接的方式使引线与pin针固定,并与pin针电性连通,不需要将引线缠绕在pin针上,减小了焊点,节省了焊料,降低了生产成本;并且通过直接将引线卡入到U型卡槽中方式,降低了接线的操作难度,减小了引线的破损率。1. In the network transformer of the present application, a U-shaped card slot is arranged on the double-row pin, the lead of the magnetic coil is directly stuck in the U-shaped card slot, and the lead and the pin are fixed by welding, and The pin is electrically connected, eliminating the need to wrap the lead around the pin, reducing solder joints, saving solder, reducing production costs, and reducing wiring by directly snapping the leads into the U-shaped card slot. The difficulty of operation reduces the breakage rate of the lead.
2.本申请中的引线卡入到双排pin针或单排pin针的U型卡槽中,不需要在pin针上缠绕引线,即不会减小相邻两pin针之间的间距,降低了网络变压器短路的风险,进一步的降低了网络变压器的报废率。2. The lead wire of the present application is inserted into the U-shaped card slot of the double-row pin or the single-row pin, and there is no need to wrap the lead on the pin, that is, the spacing between adjacent pins is not reduced. The risk of short circuit of the network transformer is reduced, and the scrap rate of the network transformer is further reduced.
3.本申请的挂线方法中,直接将磁环线圈的引线卡入到U型卡槽中,减少了缠绕引线的过程,使挂线的过程更加简便;由于是直接将引线卡入到U型 卡槽中,减少了引线与辅助工具的接触,可有效的避免辅助工具破坏引线,降低了挂线的操作难度。3. In the hanging method of the present application, the lead of the magnetic loop coil is directly inserted into the U-shaped card slot, which reduces the process of winding the lead wire, and makes the process of hanging the wire easier; since the lead wire is directly inserted into the U In the type of card slot, the contact between the lead and the auxiliary tool is reduced, and the auxiliary tool can be effectively prevented from damaging the lead wire, thereby reducing the operation difficulty of the hanging wire.
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings to be used in the embodiments will be briefly described below. It should be understood that the following drawings show only certain embodiments of the present application, and therefore It should be seen as a limitation on the scope, and those skilled in the art can obtain other related drawings according to these drawings without any creative work.
图1为本申请的一种网络变压器的外壳底座的俯视示意图;1 is a top plan view of a housing base of a network transformer of the present application;
图2为图1的A-A剖视示意图;Figure 2 is a cross-sectional view taken along line A-A of Figure 1;
图3为图1的B-B剖视示意图;Figure 3 is a cross-sectional view taken along line B-B of Figure 1;
图4为本申请的网络变压器的主视示意图一;4 is a front view of the network transformer of the present application;
图5为图4的C部分放大示意图;Figure 5 is an enlarged schematic view of a portion C of Figure 4;
图6为本申请的网络变压器的主视示意图二;6 is a front view of the network transformer of the present application;
图7为图6的D部分放大示意图;Figure 7 is an enlarged schematic view of a portion D of Figure 6;
图8为本申请的网络变压器的主视示意图三;Figure 8 is a front view third of the network transformer of the present application;
图9为图8的E部分放大示意图;Figure 9 is an enlarged schematic view of a portion E of Figure 8;
图10为本申请的网络变压器的主视示意图四;Figure 10 is a front view of the network transformer of the present application;
图11为本申请的网络变压器的主视示意图五;Figure 11 is a front elevational view 5 of the network transformer of the present application;
图12为本申请的网络变压器的外壳上盖的仰视示意图;12 is a bottom view of the upper cover of the outer casing of the network transformer of the present application;
图13为本申请的另一种网络变压器的外壳底座的俯视示意图;13 is a top plan view of a housing base of another network transformer of the present application;
图14为本申请的网络变压器的主视示意图六;Figure 14 is a front view of the network transformer of the present application;
图15为一种图14的F部分放大示意图;Figure 15 is an enlarged schematic view of a portion F of Figure 14;
图16为另一种图14的F部分放大示意图。Fig. 16 is an enlarged schematic view showing another portion F of Fig. 14.
附图标记:1-容置槽,2-外壳底座,3-外壳上盖,4-双排pin针,41-第一pin针,411-第一凸台,42-第二pin针,421-第二凸台,43-第一pin针组件;44-第二pin针组件;5-U型卡槽,6-过线槽,7-通风口,8-容胶槽,9-引线,10-单排pin针。LIST OF REFERENCE NUMERALS 1 - accommodating groove, 2 - housing base, 3 - outer cover, 4 - double pin, 41 - first pin, 411 - first boss, 42 - second pin, 421 - second boss, 43-first pin unit; 44-second pin unit; 5-U type card slot, 6-way slot, 7-vent, 8-capacitor, 9-lead, 10- Single row pin.
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本申请实施例的组件可以以各种不同的配置来布置和设计。The technical solutions in the embodiments of the present application are clearly and completely described in the following with reference to the accompanying drawings in the embodiments of the present application. It is a part of the embodiments of the present application, and not all of the embodiments. The components of the embodiments of the present application, which are generally described and illustrated in the figures herein, may be arranged and designed in various different configurations.
术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。The terms "first", "second", etc. are used only to distinguish a description, and are not to be construed as indicating or implying a relative importance.
在本申请的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of the present application, it should also be noted that the terms "set", "install", "connected", and "connected" are to be understood broadly, and may be fixed connections, for example, unless otherwise specifically stated and defined. It can also be a detachable connection or an integral connection; it can be directly connected or indirectly connected through an intermediate medium, and can be internal communication between the two elements. The specific meanings of the above terms in the present application can be understood in the specific circumstances for those skilled in the art.
实施例1:参见图1至图3、图11和图12,一种网络变压器,包括具有容纳磁环线圈的容置槽1的外壳底座2、可盖合于所述外壳底座2的外壳上盖3和设于所述外壳底座2的双排pin针4,所述双排pin针4靠近所述容置槽1的开口的一端设有用于容纳磁环线圈的引线的U型卡槽。Embodiment 1: Referring to FIG. 1 to FIG. 3, FIG. 11 and FIG. 12, a network transformer includes a housing base 2 having a receiving groove 1 for accommodating a magnetic loop coil, and a housing that can be attached to the housing base 2 The cover 3 and the double-row pin 4 disposed on the housing base 2 are provided with a U-shaped card slot for receiving the lead of the magnetic loop coil at an end of the double-row pin 4 adjacent to the opening of the receiving slot 1.
在本实施例中,磁环线圈放置在容置槽1中,磁环线圈的引线固定在U 型卡槽中,并与双排pin针4电性连通,外壳上盖3盖合在外壳底座2上,外壳上盖3将容置槽1以及双排pin针4位于容置槽1的开口的一端覆盖,并且外壳底座2与外壳上盖3固定。本实施例的有益效果在于,在挂线时,将磁环线圈的引线直接卡入U型卡槽中,在焊接引线时只需焊接U型卡槽中的引线,不需要将引线全部焊接在pin针上,大大的减小了焊点,节约了生产成本。In this embodiment, the magnetic loop coil is placed in the accommodating groove 1, the lead of the magnetic loop coil is fixed in the U-shaped card slot, and is electrically connected with the double-row pin 4, and the outer cover 3 is closed on the outer casing 2, the outer casing upper cover 3 covers the receiving groove 1 and the double-row pin 4 at one end of the opening of the receiving groove 1, and the outer casing base 2 is fixed to the outer casing upper cover 3. The beneficial effect of the embodiment is that the lead wire of the magnetic ring coil is directly inserted into the U-shaped card slot when the wire is hung, and only the lead wire in the U-shaped card slot is welded when the wire is soldered, and the lead wire is not required to be soldered at all. On the pin needle, the solder joint is greatly reduced, and the production cost is saved.
本实施例的变压器的挂线方法为:(a)将磁环线圈按照相应的要求放置在容置槽1中,将磁环线圈的引线卡入到双排pin针4的U型卡槽中;(b)将U型卡槽中的引线焊接在双排pin针4上,在焊接的过程中,引线表面的漆融化,使引线与pin针电性连通;(c)将外壳上盖3盖合在外壳底座2上,并将外壳上盖3固定在外壳底座2上,即完成挂线。The method of suspending the transformer of the embodiment is: (a) placing the magnetic loop coil in the accommodating groove 1 according to the corresponding requirement, and inserting the lead of the magnetic loop coil into the U-shaped card slot of the double-row pin 4 (b) soldering the leads in the U-shaped card slot to the double-row pin 4, during the soldering process, the paint on the surface of the lead is melted to electrically connect the lead to the pin; (c) the cover 3 of the case The cover is attached to the housing base 2, and the upper cover 3 is fixed to the housing base 2, that is, the hanging line is completed.
实施例2:参见图4和图5,在实施例1的基础上,该双排pin针4包括第一pin针41和第二pin针42,在所述第一pin针41靠近所述容置槽1的开口的一端设有第一凸台411,所述第二pin针42靠近所述容置槽1的开口的一端设有第二凸台421,第一凸台411与第二凸台421的形状结构可以是相同的,所述第一凸台411与所述第二凸台421相配合形成所述U型卡槽5,U型卡槽5的大小与引线9的直径相匹配,使引线9卡紧固定在U型卡槽5中。可选地,如图4所示,第一pin针41与第二pin针42并排设置,第二pin针42远离U型卡槽5的一端位于外壳底座2外,第一pin针41全部位于外壳底座2内;在使用时,第二pin针42与其零部件连接,而第一pin针41不与其他零部件连接。Embodiment 2: Referring to FIG. 4 and FIG. 5, on the basis of Embodiment 1, the double-row pin 4 includes a first pin 41 and a second pin 42, and the first pin 41 is close to the capacity. One end of the opening of the slot 1 is provided with a first boss 411, and an end of the second pin 42 adjacent to the opening of the receiving slot 1 is provided with a second boss 421, a first boss 411 and a second protrusion The shape of the table 421 may be the same. The first boss 411 cooperates with the second boss 421 to form the U-shaped card slot 5. The size of the U-shaped card slot 5 matches the diameter of the lead 9. The lead 9 is clamped and fixed in the U-shaped card slot 5. Optionally, as shown in FIG. 4, the first pin 41 and the second pin 42 are arranged side by side, and one end of the second pin 42 away from the U-shaped slot 5 is located outside the housing base 2, and the first pin 41 is located at all. In the housing base 2; in use, the second pin 42 is connected to its components, and the first pin 41 is not connected to other components.
可选地,在本实施例中,所述第一pin针41与所述第一凸台411一体成型,所述第二pin针42与所述第二凸台421—体成型,在实际生产过程中,可通过直接将现有技术中的pin针的接线端压扁,形成第一凸台411或是第二凸 台421,也可以采用现有技术中的常用手段,在第一pin针41的接线端设置第一凸台411,在第二pin针42的接线端设置第二凸台421。Optionally, in the embodiment, the first pin 41 is integrally formed with the first boss 411, and the second pin 42 is integrally formed with the second boss 421, and is actually produced. In the process, the first pin 411 or the second boss 421 can be formed by directly flattening the terminal of the pin of the prior art, or the first pin can be used in the prior art. The terminal of 41 is provided with a first boss 411, and a terminal of the second pin 42 is provided with a second boss 421.
实施例3:参见图6至图9,在实施例1的基础上,该双排pin针4包括第一pin针41和第二pin针42,第一pin针41、第二pin针42以及外壳底座2形成U型卡槽5,U型卡槽5的大小与引线9的直径相匹配。可选地,如图6所示,第一pin针41与第二pin针42并排设置,第二pin针42远离U型卡槽5的一端位于外壳底座2外,第一pin针41全部位于外壳底座2内;在使用时,第二pin针42与其零部件连接,而第一pin针41不与其他零部件连接。Embodiment 3: Referring to FIG. 6 to FIG. 9, on the basis of Embodiment 1, the double-row pin 4 includes a first pin 41 and a second pin 42, a first pin 41, a second pin 42 and The housing base 2 forms a U-shaped card slot 5, the size of which is matched to the diameter of the lead 9. Optionally, as shown in FIG. 6 , the first pin 41 and the second pin 42 are arranged side by side, and one end of the second pin 42 away from the U-shaped slot 5 is located outside the housing base 2 , and the first pin 41 is located at all. In the housing base 2; in use, the second pin 42 is connected to its components, and the first pin 41 is not connected to other components.
在一种可能的实现方式中,第一pin针41靠近U型卡槽5的一端与外壳底座2之间的距离(记为第一距离)不等于第二pin针42靠近U型卡槽5的一端与外壳底座2之间的距离(记为第二距离)。例如,如图6和图7所示,第一距离大于第二距离;需要说明的是,本申请的保护范围不限于此,可以根据需要,在其他实施例中将第一pin针41和第二pin针42设置成第一距离小于第二距离。In a possible implementation manner, the distance between the end of the first pin 41 adjacent to the U-shaped card slot 5 and the housing base 2 (referred to as the first distance) is not equal to the proximity of the second pin 42 to the U-shaped card slot 5 The distance between one end of the housing and the housing base 2 (denoted as the second distance). For example, as shown in FIG. 6 and FIG. 7 , the first distance is greater than the second distance. It should be noted that the protection scope of the present application is not limited thereto, and the first pin 41 and the first pin may be used in other embodiments as needed. The two pin pins 42 are arranged such that the first distance is less than the second distance.
在另一种可能的实现方式中,如图8和图9所示,第一pin针41靠近U型卡槽5的一端与外壳底座2之间的距离等于第二pin针42靠近U型卡槽5的一端与外壳底座2之间的距离。In another possible implementation manner, as shown in FIG. 8 and FIG. 9 , the distance between the end of the first pin needle 41 adjacent to the U-shaped card slot 5 and the housing base 2 is equal to the second pin pin 42 being close to the U-shaped card. The distance between one end of the slot 5 and the housing base 2.
这样用户可以根据不同的变压器产品要求从上述两种实现方式中选择适合的实现方式。In this way, the user can select a suitable implementation manner from the above two implementation manners according to different transformer product requirements.
实施例4:参见图10,在实施例1的基础上,该双排pin针4包括第一pin针组件43和第二pin针组件44;第一pin针组件的结构与实施例2中的双排pin针4的结构相同,第二pin针组件44的结构与实施例3中的双排 pin针4的结构相同,具体可以参照实施例2和实施例3的相应内容,这里不再赘述。Embodiment 4: Referring to FIG. 10, on the basis of Embodiment 1, the double-row pin 4 includes a first pin assembly 43 and a second pin assembly 44; the structure of the first pin assembly and the embodiment 2 The structure of the double-pin pin 4 is the same, and the structure of the second pin-pin assembly 44 is the same as that of the double-pin pin 4 in the embodiment 3. For details, refer to the corresponding contents of the embodiment 2 and the embodiment 3. .
第一pin针组件43和第二pin针组件44可以按照实际需求方式布置,例如以相互间隔方式布置,又如以如图2、图3、图10、图11所示的方式布置。The first pin needle assembly 43 and the second pin needle assembly 44 can be arranged in a practical manner, for example in a spaced apart manner, and as in the manner shown in Figures 2, 3, 10, and 11.
实施例5:如图1和图2所示,在实施例1-4中任一实施例的基础上,所述外壳底座2上还设有过线槽6,其中所述过线槽6与所述容置槽1的开口位于所述外壳底座2的同侧,过线槽6的一端与容置槽1的开口处连通,磁环线圈的引线9从过线槽6中穿过,过线槽6将引线9卡紧并固定引线9的位置,通过在外壳卡座上设置的过线槽6,增强了引线9与U型卡槽5连接的稳固性,同时也降低了挂线的操作难度,在卡挂引线9时,先将引线9卡紧在过线槽6中,在将引线9的活动端卡入到U型卡槽5中即可,由于在卡挂引线9时,引线9是先经过线槽6固定后再卡入到U型卡槽5中,引线9处于固定状态,便于将引线9的活动端卡入到U型卡槽5中,操作方便。Embodiment 5: As shown in FIG. 1 and FIG. 2, on the basis of any of the embodiments 1-4, the housing base 2 is further provided with a wire slot 6, wherein the wire slot 6 is The opening of the accommodating groove 1 is located on the same side of the housing base 2, and one end of the traverse groove 6 communicates with the opening of the accommodating groove 1, and the lead 9 of the magnetic ring coil passes through the traverse groove 6 The wire slot 6 clamps the lead 9 and fixes the position of the lead 9. The wire groove 6 provided on the housing card holder enhances the stability of the connection of the lead 9 to the U-shaped card slot 5, and also reduces the hanging line. The difficulty of operation, when the lead 9 is clamped, the lead 9 is first clamped in the wire slot 6, and the movable end of the lead 9 is snapped into the U-shaped card slot 5, since the lead 9 is clamped. The lead wire 9 is first fixed by the wire slot 6 and then snapped into the U-shaped card slot 5, and the lead wire 9 is in a fixed state, so that the movable end of the lead wire 9 can be easily inserted into the U-shaped card slot 5, which is convenient to operate.
本实施例的变压器的挂线方法为:(a)将磁环线圈按照相应的要求放置在容置槽1中,将磁环线圈的引线9穿过过线槽6,使引线9固定在过线槽6中,再将引线9的活动端卡入到双排pin针4的U型卡槽5中,使引线9的活动端固定在U型卡槽5中;(b)采用现有技术中的焊接方法,将U型卡槽5中的引线9焊接在双排pin针4上,在焊接的过程中,引线9表面的漆融化,使引线9与pin针电性连通;(c)在外壳上盖3中灌入固定胶,然后将外壳上盖3盖合在外壳底座2上,使双排pin针4设有U型卡槽5的一端完全陷入到固定胶中,固定胶将外壳上盖3与外壳底座2粘合固定在一起。The method of suspending the transformer of the present embodiment is: (a) placing the magnetic loop coil in the accommodating groove 1 according to the corresponding requirements, and passing the lead 9 of the magnetic loop coil through the traverse groove 6, so that the lead 9 is fixed. In the slot 6, the movable end of the lead 9 is then inserted into the U-shaped card slot 5 of the double-row pin 4, so that the movable end of the lead 9 is fixed in the U-shaped card slot 5; (b) Using the prior art In the soldering method, the lead 9 in the U-shaped card slot 5 is soldered to the double-row pin 4, and during the soldering process, the paint on the surface of the lead 9 is melted to electrically connect the lead 9 and the pin; (c) The fixing cover is filled in the cover 3 of the outer casing, and then the upper cover 3 of the outer casing is closed on the outer casing base 2, so that the end of the double-row pin 4 is provided with the U-shaped card slot 5 completely trapped in the fixing glue, and the fixing glue will be The outer casing cover 3 is bonded and fixed to the outer casing base 2.
实施例6:如图1和图2所示,在实施例1-5中任一实施例的基础上,外 壳底座2上设有通风口7,所述通风口7与所述容置槽1连通。将外壳上盖3盖合在外壳底座2后,通风口7使容置槽1与外部连通,使磁环线圈的周围的气压与外界相同,消除内外的气压差,提升变压器的可靠性。Embodiment 6: As shown in FIG. 1 and FIG. 2, on the basis of any of the embodiments 1-5, the housing base 2 is provided with a vent 7, the vent 7 and the accommodating slot 1 Connected. After the outer cover 3 is closed on the outer casing base 2, the vent 7 allows the accommodating groove 1 to communicate with the outside, so that the air pressure around the magnetic ring coil is the same as the outside, eliminating the difference between the inner and outer air pressure and improving the reliability of the transformer.
优选的,所述双排pin针4为多组,多组所述双排pin针4设于所述外壳底座2的两侧,在本申请的网络变压器中,还可以是设有U型卡槽5的双排pin针4与现有的绕线的pin针结合使用,根据pin针上接线的数量来选择。当双排pin针4为多组时,在挂线时,按照相应的要求,将多个磁环线圈的引线9分别卡挂在对应的双排pin针4上;在同一U型卡槽5中,可以卡挂多根引线9。Preferably, the double-row pin 4 is a plurality of groups, and the plurality of sets of the double-pin pins 4 are disposed on two sides of the housing base 2. In the network transformer of the present application, a U-shaped card may also be provided. The double row pin 4 of the slot 5 is used in combination with the existing wound pin, and is selected according to the number of wires on the pin. When the double-row pin 4 is in multiple groups, when the wire is hung, according to the corresponding requirements, the lead wires 9 of the plurality of magnetic loop coils are respectively hooked on the corresponding double-row pin 4; in the same U-shaped card slot 5 In the middle, a plurality of leads 9 can be hooked.
进一步优选的,考虑到双排pin针4的间距问题,如图3、图4、图6、图8和图10所示,多组双排pin针4在外壳底座2的每一侧上左右镜像对称布置。优选地,如图4所示,远离U型卡槽5的一端位于外壳底座2外的第二pin针42布置在外壳底座2一侧的左右两边的最边缘位置处,两个第一pin针41相邻地布置在外壳底座2一侧的中心位置处。这种双排pin针4的布置方式合理利用了空间。Further preferably, in consideration of the pitch problem of the double-row pin 4, as shown in FIGS. 3, 4, 6, 8, and 10, the plurality of sets of double-row pin 4 are on each side of the casing base 2 The mirror is symmetrically arranged. Preferably, as shown in FIG. 4, the second pin needle 42 located away from the U-shaped card slot 5 at the outer side of the housing base 2 is disposed at the edge of the left and right sides of the side of the housing base 2, and the two first pin pins are provided. 41 is disposed adjacent to a central position on one side of the housing base 2. This arrangement of the double row pin 4 utilizes the space reasonably.
优选的,参见图11和图12,在所述外壳上盖3靠近所述双排pin针4的一侧设有容胶槽8,所述双排pin针4设有U型卡槽5的一端位于所述的容胶槽8内。外壳上盖3盖合在外壳底座2上,在通过外壳上盖3中的固定胶与外壳底座2固定连接,通过在外壳上盖3上设置容胶槽8,并且在外壳上盖3盖合后,双排pin针4设有U型卡槽5的一端陷入到溶胶槽的固定溶胶中;在外壳上盖3中灌入固定胶时,将固定胶放置在容胶槽8中,与现有技术中直接将外壳上盖3上全部灌入固定胶相比,大大的减小了固定胶的用量,节约生产成本。Preferably, referring to FIG. 11 and FIG. 12, a plastic receiving groove 8 is disposed on a side of the outer cover 3 adjacent to the double-row pin 4, and the double-row pin 4 is provided with a U-shaped card slot 5. One end is located in the plastic tank 8 . The outer cover 3 is attached to the outer casing base 2, and is fixedly connected to the outer casing base 2 by a fixing glue in the outer cover 3, by providing a plastic tank 8 on the outer cover 3, and covering the outer cover 3 After that, the double-row pin 4 is provided with one end of the U-shaped card slot 5 and is caught in the fixed sol of the sol tank; when the fixing glue is poured into the cover 3 of the outer casing, the fixing glue is placed in the plastic tank 8 In the prior art, the entire upper cover 3 of the outer casing is directly filled into the fixing glue, which greatly reduces the amount of the fixing glue and saves the production cost.
实施例7:参见图13至图16,一种网络变压器,包括具有容纳磁环线圈的容置槽1的外壳底座2、可盖合于所述外壳底座2的外壳上盖和设于所述外壳底座2的单排pin针10,所述单排pin针10靠近所述容置槽1的开口的一端设有用于容纳磁环线圈引线9的U型卡槽5。在对本申请的网络变压器进行挂线时,(a)将磁环线圈置于容置槽1中,再将磁环线圈的引线9卡入单排pin针10的U型卡槽5中;(b)焊接步骤(a)中位于所述U型卡槽5中的引线9,使所述引线9固定于所述U型卡槽5并与所述单排pin针10电性连通;(c)盖合所述外壳上盖,并将所述外壳上盖固定于所述外壳底座2。本实施例5与实施例1的区别在于,在实施例1中,U型卡槽5采用的是双排pin针4形成的,而在实施例5中,U型卡槽5是直接开设在单排pin针10的顶部,在挂线时,两者的方法近似。Embodiment 7: Referring to FIG. 13 to FIG. 16, a network transformer includes a casing base 2 having a receiving groove 1 for accommodating a magnetic loop coil, and a casing upper cover coverable to the casing base 2 and A single row of pin pins 10 of the housing base 2, and a single row of pin pins 10 near the opening of the receiving slot 1 is provided with a U-shaped card slot 5 for receiving the magnetic loop coil leads 9. When the network transformer of the present application is hung, (a) the magnetic loop coil is placed in the accommodating slot 1, and the lead 9 of the magnetic loop coil is then snapped into the U-shaped card slot 5 of the single-row pin 10; b) the lead 9 in the U-shaped card slot 5 in the soldering step (a), the lead 9 is fixed to the U-shaped card slot 5 and electrically connected to the single-row pin 10; Covering the outer casing cover and fixing the outer casing cover to the outer casing base 2. The difference between the fifth embodiment and the first embodiment is that in the first embodiment, the U-shaped card slot 5 is formed by the double-row pin 4, and in the embodiment 5, the U-shaped card slot 5 is directly opened. The top of the single row of pin 10 is similar when approaching the line.
可选地,在本实施例中,U型卡槽5的形状可以是如图15或图16所示的形状。具体地,如图15所示,U型卡槽5设置有卡接部,卡接部可以为U型卡槽5的下部,卡接部在引线9的延伸方向上的截面与引线9的横截面相匹配。如图16所示,在沿远离U型卡槽5底部的方向上,U型卡槽5上部的两侧壁朝相背离的方向逐渐倾斜。Alternatively, in the present embodiment, the shape of the U-shaped card slot 5 may be a shape as shown in FIG. 15 or FIG. 16. Specifically, as shown in FIG. 15, the U-shaped card slot 5 is provided with a latching portion, and the latching portion may be a lower portion of the U-shaped card slot 5, and the cross section of the latching portion in the extending direction of the lead 9 and the cross section of the lead 9 The sections match. As shown in Fig. 16, in the direction away from the bottom of the U-shaped card slot 5, the two side walls of the upper portion of the U-shaped card slot 5 are gradually inclined in a direction away from each other.
本申请的网络变压器的pin针与磁环线圈的引线的连接方式简单,通过直接将引线卡入到pin针中U型卡槽中,不用将引线缠绕在pin针上,减小了焊点,提高了变压器的稳定性。The pin of the network transformer of the present application is connected to the lead of the magnetic loop coil in a simple manner, and the soldering point is reduced by directly inserting the lead into the U-shaped card slot of the pin pin without winding the lead on the pin pin. Improve the stability of the transformer.
通过应用本申请的技术方案,不需要将引线缠绕在pin针上,减小了焊点,节省了焊料,降低了生产成本;并且通过直接将引线卡入到U型卡槽中方式,减少了引线与辅助工具的接触,可有效的避免辅助工具破坏引线,降低了接线 的操作难度,减小了引线的破损率。另外不需要在pin针上缠绕引线,即不会减小相邻两pin针之间的间距,降低了网络变压器短路的风险,进一步的降低了网络变压器的报废率。By applying the technical solution of the present application, the lead wire is not required to be wound on the pin needle, the solder joint is reduced, the solder is saved, the production cost is reduced, and the method is directly inserted into the U-shaped card slot, thereby reducing the number of the lead wires. The contact between the lead and the auxiliary tool can effectively prevent the auxiliary tool from damaging the lead, reduce the operation difficulty of the wiring, and reduce the breakage rate of the lead. In addition, there is no need to wrap the lead on the pin pin, that is, the spacing between adjacent pin pins is not reduced, the risk of short circuit of the network transformer is reduced, and the scrap rate of the network transformer is further reduced.
Claims (17)
- 一种网络变压器,其特征在于:包括具有容纳磁环线圈的容置槽的外壳底座、可盖合于所述外壳底座的外壳上盖和设于所述外壳底座的双排pin针,所述双排pin针靠近所述容置槽的开口的一端设有用于容纳磁环线圈引线的U型卡槽。A network transformer, comprising: a housing base having a receiving groove for receiving a magnetic loop coil; a housing upper cover coverable to the housing base; and a double row of pin pins disposed on the housing base, A double-row pin is provided at one end of the opening of the accommodating groove with a U-shaped card slot for accommodating the magnetic coil coil lead.
- 根据权利要求1所述的网络变压器,其特征在于:所述双排pin针包括第一pin针和第二pin针,在所述第一pin针靠近所述容置槽的开口的一端设有第一凸台,所述第二pin针靠近所述容置槽的开口的一端设有第二凸台,所述第一凸台与所述第二凸台配合形成所述U型卡槽。The network transformer according to claim 1, wherein the double-row pin includes a first pin and a second pin, and the first pin is disposed at an end of the opening adjacent to the receiving slot. a first boss is disposed at an end of the second pin adjacent to the opening of the receiving slot, and the first boss cooperates with the second boss to form the U-shaped card slot.
- 根据权利要求1所述的网络变压器,其特征在于:所述双排pin针包括第一pin针和第二pin针,所述第一pin针、所述第二pin针以及所述外壳底座形成所述U型卡槽。The network transformer according to claim 1, wherein said double-row pin includes a first pin and a second pin, and said first pin, said second pin, and said housing base are formed. The U-shaped card slot.
- 根据权利要求1所述的网络变压器,其特征在于:所述双排pin针包括第一pin针组件和第二pin针组件;所述第一pin针组件包括第一pin针和第二pin针,在所述第一pin针靠近所述容置槽的开口的一端设有第一凸台,所述第二pin针靠近所述容置槽的开口的一端设有第二凸台,所述第一凸台与所述第二凸台配合形成所述U型卡槽;所述第二pin针组件包括第三pin针和第四pin针,所述第三pin针、所述第四pin针以及所述外壳底座形成所述U型卡槽。The network transformer of claim 1 wherein said double row of pin needles comprises a first pin needle assembly and a second pin needle assembly; said first pin needle assembly comprising a first pin needle and a second pin needle a first boss is disposed at an end of the first pin adjacent to the opening of the receiving slot, and a second boss is disposed at an end of the second pin adjacent to the opening of the receiving slot, The first boss cooperates with the second boss to form the U-shaped card slot; the second pin needle assembly includes a third pin and a fourth pin, the third pin and the fourth pin A needle and the housing base form the U-shaped card slot.
- 根据权利要求2-4中任一项所述的网络变压器,其特征在于:所述第一pin针远离所述U型卡槽的一端位于所述外壳底座外,所述第二pin针全部位于所述外壳底座内。The network transformer according to any one of claims 2 to 4, wherein one end of the first pin is away from the U-shaped card slot is located outside the housing base, and the second pin is located at all Inside the housing base.
- 根据权利要求2-5中任一项所述的网络变压器,其特征在于:所述第一pin针靠近所述U型卡槽的一端与所述外壳底座之间的距离不等于所述第二pin针靠近所述U型卡槽的一端与所述外壳底座之间的距离。The network transformer according to any one of claims 2 to 5, wherein a distance between an end of the first pin adjacent to the U-shaped card slot and the base of the casing is not equal to the second The pin is adjacent to a distance between one end of the U-shaped card slot and the base of the housing.
- 根据权利要求2-5中任一项所述的网络变压器,其特征在于:所述第一pin针靠近所述U型卡槽的一端与所述外壳底座之间的距离等于所述第二pin针靠近所述U型卡槽的一端与所述外壳底座之间的距离。The network transformer according to any one of claims 2 to 5, wherein a distance between an end of the first pin adjacent to the U-shaped card slot and the base of the housing is equal to the second pin. The needle is adjacent to a distance between one end of the U-shaped card slot and the base of the housing.
- 根据权利要求1-7中任一项所述的网络变压器,其特征在于:所述外壳底座上设有过线槽,所述过线槽与所述容置槽的开口位于所述外壳底座的同侧。The network transformer according to any one of claims 1 to 7, wherein the housing base is provided with a wire groove, and the opening of the wire groove and the receiving groove is located at the base of the housing. The same side.
- 根据权利要求1-8中任一项所述的网络变压器,其特征在于:所述双排pin针为多组,多组所述双排pin针设于所述外壳底座的两侧。The network transformer according to any one of claims 1-8, wherein the double-row pin is a plurality of groups, and the plurality of sets of the double-row pin are disposed on both sides of the base of the casing.
- 根据权利要求9所述的网络变压器,其特征在于:多组所述双排pin针在所述外壳底座的每一侧上左右镜像对称布置。The network transformer according to claim 9, wherein a plurality of said double-row pin pins are arranged in a mirror-symmetrical arrangement on each side of said housing base.
- 根据权利要求2或4所述的网络变压器,其特征在于:所述第一pin针与所述第一凸台一体成型,所述第二pin针与所述第二凸台一体成型。The network transformer according to claim 2 or 4, wherein the first pin is integrally formed with the first boss, and the second pin is integrally formed with the second boss.
- 根据权利要求1-11中任一项所述的网络变压器,其特征在于:所述外壳底座上设有通风口,所述通风口与所述容置槽连通。The network transformer according to any one of claims 1 to 11, wherein a vent is provided on the base of the casing, and the vent is in communication with the accommodating groove.
- 根据权利要求1-12中任一项所述的网络变压器,其特征在于:所述外壳上盖靠近所述双排pin针的一侧设有容胶槽,所述双排pin针设有所述U型卡槽的一端位于所述的容胶槽内。The network transformer according to any one of claims 1 to 12, wherein a side of the upper cover of the outer casing adjacent to the double-row pin is provided with a plastic tank, and the double-row pin is provided with One end of the U-shaped card slot is located in the plastic tank.
- 一种网络变压器的挂线方法,其特征在于,应用于权利要求1-13中任一项所述的网络变压器,所述方法包括以下步骤,A method of suspending a network transformer, characterized by being applied to the network transformer according to any one of claims 1 to 13, the method comprising the following steps,(a)将磁环线圈置于容置槽中,再将磁环线圈的引线卡入U型卡槽中;(a) placing the magnetic ring coil in the accommodating groove, and then inserting the lead of the magnetic ring coil into the U-shaped card slot;(b)焊接步骤(a)中位于所述U型卡槽中的引线,使所述引线固定于所述U型卡槽并与所述双排pin针电性连通;(b) a lead in the U-shaped card slot in the soldering step (a), the lead is fixed to the U-shaped card slot and electrically connected to the double-row pin;(c)盖合所述外壳上盖,并将所述外壳上盖固定于所述外壳底座。(c) covering the outer casing cover and fixing the outer casing cover to the outer casing base.
- 根据权利要求14所述的网络变压器的挂线方法,其特征在于:在所述(c)中,先在所述外壳上盖中灌入固定胶,再将所述外壳上盖盖合于所述外壳底座,使所述双排pin针焊接有引线的一端陷入固定胶中。The method for suspending a network transformer according to claim 14, wherein in the (c), a fixing glue is first poured into the upper cover of the outer casing, and the outer cover of the outer casing is covered. The housing base is such that one end of the double-row pin pin with the lead wire is caught in the fixing glue.
- 一种网络变压器,其特征在于:包括具有容纳磁环线圈的容置槽的外壳底座、可盖合于所述外壳底座的外壳上盖和设于所述外壳底座的单排pin针,所述单排pin针靠近所述容置槽的开口的一端设有用于容纳磁环线圈引线的U型卡槽。A network transformer, comprising: a housing base having a receiving groove for receiving a magnetic loop coil; a housing upper cover coverable to the housing base; and a single row of pin pins disposed on the housing base, A single-row pin is provided at one end of the opening of the accommodating groove with a U-shaped card slot for accommodating the magnetic loop coil lead.
- 一种网络变压器的挂线方法,其特征在于,应用权利要求16所述的网络变压器,所述方法包括以下步骤:A method of hanging a line of a network transformer, characterized in that the network transformer of claim 16 is applied, the method comprising the steps of:(a)将磁环线圈置于容置槽中,再将磁环线圈的引线卡入U型卡槽中;(a) placing the magnetic ring coil in the accommodating groove, and then inserting the lead of the magnetic ring coil into the U-shaped card slot;(b)焊接步骤(a)中位于所述U型卡槽中的引线,使所述引线固定于所述U型卡槽并与所述单排pin针电性连通;(b) a lead in the U-shaped card slot in the soldering step (a), the lead is fixed to the U-shaped card slot and electrically connected to the single-row pin;(c)盖合所述外壳上盖,并将所述外壳上盖固定于所述外壳底座。(c) covering the outer casing cover and fixing the outer casing cover to the outer casing base.
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CN111613428A (en) * | 2020-06-04 | 2020-09-01 | 广安市领誉塑胶电子科技有限公司 | Transformer pin correcting and reinforcing device |
CN112908659A (en) * | 2021-03-22 | 2021-06-04 | 保定天威保变电气股份有限公司 | Valve side lead assembling structure and assembling method |
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CN108735466A (en) * | 2018-04-03 | 2018-11-02 | 绵阳高新区经纬达科技有限公司 | A kind of hanging wire method of network transformer and the network transformer |
CN208077761U (en) * | 2018-04-03 | 2018-11-09 | 绵阳高新区经纬达科技有限公司 | A kind of network transformer |
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CN206326235U (en) * | 2016-12-22 | 2017-07-14 | 深圳欣锐科技股份有限公司 | Rotary type welding tooling |
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CN104021917A (en) * | 2014-06-25 | 2014-09-03 | 德阳致达精密电子有限公司 | Casing of network transformer |
CN108735466A (en) * | 2018-04-03 | 2018-11-02 | 绵阳高新区经纬达科技有限公司 | A kind of hanging wire method of network transformer and the network transformer |
CN208077761U (en) * | 2018-04-03 | 2018-11-09 | 绵阳高新区经纬达科技有限公司 | A kind of network transformer |
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CN111613428A (en) * | 2020-06-04 | 2020-09-01 | 广安市领誉塑胶电子科技有限公司 | Transformer pin correcting and reinforcing device |
CN111613428B (en) * | 2020-06-04 | 2021-07-30 | 广安市领誉塑胶电子科技有限公司 | Transformer pin correcting and reinforcing device |
CN112908659A (en) * | 2021-03-22 | 2021-06-04 | 保定天威保变电气股份有限公司 | Valve side lead assembling structure and assembling method |
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