WO2019163749A1 - Polarizing film, method for manufacturing same, optical film, and image display device - Google Patents

Polarizing film, method for manufacturing same, optical film, and image display device Download PDF

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Publication number
WO2019163749A1
WO2019163749A1 PCT/JP2019/006038 JP2019006038W WO2019163749A1 WO 2019163749 A1 WO2019163749 A1 WO 2019163749A1 JP 2019006038 W JP2019006038 W JP 2019006038W WO 2019163749 A1 WO2019163749 A1 WO 2019163749A1
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WO
WIPO (PCT)
Prior art keywords
active energy
energy ray
group
polarizing film
polarizer
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PCT/JP2019/006038
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French (fr)
Japanese (ja)
Inventor
菅野 亮
昌之 岡本
紀二 大學
山崎 達也
Original Assignee
日東電工株式会社
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Priority claimed from JP2019018517A external-priority patent/JP7288306B2/en
Application filed by 日東電工株式会社 filed Critical 日東電工株式会社
Priority to US16/975,451 priority Critical patent/US20210018666A1/en
Priority to KR1020207020905A priority patent/KR102641598B1/en
Priority to CN201980011221.XA priority patent/CN111670394A/en
Publication of WO2019163749A1 publication Critical patent/WO2019163749A1/en

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B33/00Electroluminescent light sources
    • H05B33/02Details
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00

Definitions

  • the present invention relates to a polarizing film in which a transparent protective film is provided on at least one surface of a polarizer via an adhesive layer and a method for producing the same.
  • the polarizing film can form an image display device such as a liquid crystal display device (LCD), an organic EL display device, a CRT, or a PDP alone or as an optical film obtained by laminating the polarizing film.
  • a polarizing film is used for image display.
  • a liquid crystal display device LCD
  • a circularly polarizing film in which a polarizing film and a quarter wavelength plate are laminated is disposed on the viewing side of the organic light emitting layer in order to shield the specular reflection of external light on the metal electrode.
  • polarizing film generally, a polyvinyl alcohol adhesive, an active energy ray curable adhesive, or the like is provided on one or both sides of a polarizer made of a dichroic material such as a polyvinyl alcohol film and iodine. The thing stuck together by is used.
  • the polarizing film spreads along the absorption axis direction of the polarizer due to a change in the contraction stress of the polarizer.
  • cracks through cracks
  • the thin polarizer has a thickness of 10 ⁇ m or less, the change in the shrinkage stress is small, so that the through crack is less likely to occur.
  • a polarizing film in which a protective film is bonded to one side or both sides of a thin polarizer having a thickness of 10 ⁇ m or less and generation of through cracks is suppressed is disclosed (for example, see Patent Document 1 below).
  • a thin polarizer having a thickness of 10 ⁇ m or less has a problem that the optical characteristics in a humidified environment are likely to deteriorate. Therefore, in the following Patent Document 2, a resin film having extremely low moisture permeability is used as a protective film for the thin polarizer, and the deterioration of the polarizer due to humidification of the thin polarizer is suppressed.
  • polarizing plates have also been used in automobile meter displays, smart watches, etc., and due to their design, etc., the polarizing plate can be used in a shape other than rectangular, or a through hole can be formed in the polarizing plate. It has also been desired (see, for example, Patent Document 3 below).
  • profile processing such as these, there is an increasing demand for more delicate and precise processing and more complicated processing that have not been seen in the past, such as small-diameter concave R processing and small-diameter holes. It has been found that there is a tendency that cracks are likely to occur in recessed portions such as small-diameter hole processing and small-diameter concave R processing as compared with the case of a short shape.
  • Patent Document 2 uses a polarizing film that uses a resin film with extremely low moisture permeability as a protective film for the thin polarizer, and suppresses the deterioration of the thin polarizer in a humidified environment and the occurrence of cracks during thermal shock.
  • a polarizing film that uses a resin film with extremely low moisture permeability as a protective film for the thin polarizer, and suppresses the deterioration of the thin polarizer in a humidified environment and the occurrence of cracks during thermal shock.
  • the present invention has been developed in view of the above circumstances, and is particularly required for a deformed polarizing film subjected to suppression of deterioration of optical characteristics under a humidified environment, for example, small-diameter concave R processing or small-diameter hole processing.
  • An object of the present invention is to provide a polarizing film capable of achieving both crack durability and a method for producing the same.
  • an object is to provide an optical film in which at least one polarizing film is laminated, and further an image display device using the polarizing film and / or the optical film.
  • the present invention is a polarizing film in which a transparent protective film is provided on at least one surface of a polarizer via an adhesive layer, and the transparent protective film is a cellulose resin film, and the adhesive The layer is formed by a cured product layer formed by irradiating an active energy ray-curable adhesive composition with active energy rays, and the active energy ray-curable adhesive composition has a total weight of 100% by weight.
  • the active energy ray-curable compound (A) having an SP value of 29.0 (MJ / m 3 ) 1/2 or more and 32.0 (MJ / m 3 ) 1/2 or less is 0.0 to
  • the active energy ray-curable compound (B) having 4.0% by weight and an SP value of 18.0 (MJ / m 3 ) 1/2 or more and less than 21.0 (MJ / m 3 ) 1/2 is 5.0. ⁇ 98.0 wt%, and SP value is 21 Is 0 (MJ / m 3) 1/2 or more 26.0 (MJ / m 3) 1/2 which is an active energy ray-curable compound (C) 5.0 ⁇ 98.0 wt% content is less
  • the present invention relates to a polarizing film.
  • the thickness of the polarizer is preferably 3 ⁇ m or more and 15 ⁇ m or less.
  • the active energy ray-curable adhesive composition preferably contains 20 to 80% by weight of the active energy ray-curable compound (B) when the total amount of the composition is 100% by weight.
  • the active energy ray-curable adhesive composition contains an acrylic oligomer (D) obtained by polymerizing a (meth) acrylic monomer.
  • the said polarizing film WHEREIN It is preferable that the acrylic equivalent Cae of the said active energy ray hardening-type adhesive composition represented by following formula (1) is 140 or more.
  • C ae 1 / ⁇ (W N / N ae ) (1),
  • W N is a mass fraction of the active energy ray-curable compound N in the composition
  • N ae is an acrylic equivalent of the active energy ray-curable compound N.
  • the active energy ray-curable adhesive composition contains a radical polymerization initiator having a hydrogen abstracting action.
  • the radical polymerization initiator is preferably a thioxanthone radical polymerization initiator.
  • the active energy ray-curable adhesive composition contains an acrylic oligomer (D), Between the transparent protective film and the adhesive layer, a compatible layer in which these compositions continuously change is formed, When the thickness of the compatible layer is P ( ⁇ m) and the content of the acrylic oligomer (D) when the total amount of the composition is 100% by weight is Q% by weight, the value of P ⁇ Q is 10 Is preferably small.
  • At least one bonding surface of the polarizer and the transparent protective film has the following general formula (1): (Wherein X is a functional group containing a reactive group, and R 1 and R 2 are each independently a hydrogen atom, an aliphatic hydrocarbon group which may have a substituent, or an aryl group. Or represents a heterocyclic group), It is preferable that the compound represented by the general formula (1) is interposed between one or both of the polarizer and the adhesive layer and the transparent protective film and the adhesive layer.
  • the compound represented by the general formula (1) is represented by the following general formula (1 ′). It is preferable that Y is an organic group (wherein X, R 1 and R 2 are the same as described above).
  • the bonding surface of the polarizer includes a compound represented by the general formula (1).
  • the reactive group possessed by the compound represented by the general formula (1) is an ⁇ , ⁇ -unsaturated carbonyl group, a vinyl group, a vinyl ether group, an epoxy group, an oxetane group, an amino group, an aldehyde group, It is preferably at least one reactive group selected from the group consisting of mercapto groups and halogen groups.
  • the present invention provides a bonding process in which an active energy ray-curable adhesive composition is applied to at least one surface of a polarizer and a transparent protective film, and the polarizer and the transparent protective film are bonded together.
  • an active energy ray-curable adhesive composition is applied to at least one surface of a polarizer and a transparent protective film, and the polarizer and the transparent protective film are bonded together.
  • the transparent protective film is a cellulose-based resin film, and the active energy ray-curable adhesive composition is 100% by weight of the total composition.
  • the active energy ray-curable compound when, SP value 29.0 (MJ / m 3) 1/2 or more 32.0 (MJ / m 3) the active energy ray-curable compound is less than half the (a) 1.0 to 4.0 wt%, SP value of 18.0 (MJ / m 3) 1/2 or more 21.0 (MJ / m 3) The active energy ray-curable compound is less than 1/2 the (B) An active energy ray-curable compound having a SP value of 5.0 to 98.0% by weight and an SP value of 21.0 (MJ / m 3 ) 1/2 or more and 26.0 (MJ / m 3 ) 1/2 or less (C ) In an amount of 5.0 to 98.0% by weight.
  • the following general formula (1) on the bonding surface of at least one of the said polarizer and the said transparent protective film: (Wherein X is a functional group containing a reactive group, and R 1 and R 2 are each independently a hydrogen atom, an aliphatic hydrocarbon group which may have a substituent, or an aryl group. Or an easy adhesion treatment step of attaching a heterocyclic group.
  • the compound represented by the said General formula (1) is the following general formula (1 '). It is preferable that Y is an organic group (wherein X, R 1 and R 2 are the same as described above).
  • At least one surface of the polarizer and the transparent protective film, and a surface to be bonded is subjected to corona treatment, plasma treatment, excimer treatment, or frame treatment. It is preferable to carry out.
  • the active energy ray preferably contains visible light having a wavelength range of 380 to 450 nm.
  • the active energy ray preferably has a ratio of an integrated illuminance in a wavelength range of 380 to 440 nm to an integrated illuminance in a wavelength range of 250 to 370 nm of 100: 0 to 100: 50.
  • the present invention relates to an image display device.
  • the active energy ray-curable adhesive composition is used in the present invention as an active energy ray-curable compound. It shall contain (A), an active energy ray-curable compound (B), and an active energy ray-curable compound (C).
  • the SP value of the active energy ray-curable compound (A) is 29.0 (MJ / m 3 ) 1/2 or more and 32.0 (MJ / m 3 ) 1/2 or less, and the total amount of the composition is 100% by weight.
  • the composition ratio is 0.0 to 4.0% by weight.
  • Such an active energy ray-curable compound (A) has a high SP value, for example, a PVA polarizer (for example, SP value 32.8) and a saponified triacetyl cellulose (for example, SP value 32.7) as a transparent protective film, It greatly contributes to the improvement of adhesiveness with the adhesive layer.
  • the upper limit of the active energy ray-curable compound (A) is preferably 4.0% by weight, more preferably 2.0% by weight. It is preferably 5% by weight, more preferably 1.0% by weight, and particularly preferably no active energy ray curable compound (A).
  • the SP value of the active energy ray-curable compound (B) is 18.0 (MJ / m 3 ) 1/2 or more and less than 21.0 (MJ / m 3 ) 1/2 , and the composition ratio is 5.0 to 98.0% by weight.
  • Such an active energy ray-curable compound (B) has a low SP value and is far away from water (SP value 47.9), which greatly contributes to improving the water resistance of the adhesive layer.
  • the composition ratio is preferably 20 to 80% by weight, and more preferably 25 to 70% by weight.
  • the SP value of the active energy ray-curable compound (C) is 21.0 (MJ / m 3 ) 1/2 or more and 26.0 (MJ / m 3 ) 1/2 or less, and the composition ratio is 5.0 to 98.0% by weight.
  • the SP value of the active energy ray-curable compound (C) is close to the SP value (for example, 23.3) of unsaponified triacetyl cellulose as a transparent protective film and the SP value (for example, 22.2) of an acrylic film, for example. It contributes to the improvement of adhesiveness with these transparent protective films.
  • the composition ratio is preferably 20 to 80% by weight, and more preferably 25 to 70% by weight.
  • a specific (ii) transparent protective film and a polarizer are bonded by the above-described (i) active energy ray-curable adhesive composition.
  • the transparent protective film As the transparent protective film, a cellulose resin film is used. Cellulosic resin films have a small dimensional change upon thermal shock and a low coefficient of linear expansion. On the other hand, the moisture permeability is high. Therefore, in order to achieve both suppression of deterioration of optical properties in a humidified environment of the polarizing film and excellent crack durability, the cellulose-based resin film has both a positive surface and a negative surface. i) By adhering to a polarizer using an adhesive layer composed of a cured product layer of an active energy ray-curable adhesive composition, the negative side of the cellulose resin film can be compensated and both of the above problems can be achieved.
  • the specific (ii) transparent protective film and the thickness are 3 ⁇ m or more and 15 ⁇ m or less through the adhesive layer composed of the cured layer of the specific (i) active energy ray-curable adhesive composition.
  • a polarizing film is constructed by adhering a specific (iii) thin polarizer, it is possible to achieve both higher suppression of deterioration of optical properties of the polarizing film in a humidified environment and excellent crack durability at a higher level. preferable.
  • the polarizing film which concerns on this invention comprises a specific transparent protective film and a polarizer through the adhesive bond layer which consists of a hardened
  • the active energy ray-curable adhesive composition contains active energy ray-curable compounds (A), (B), and (C) as curable components. Specifically, the active energy ray having an SP value of 29.0 (MJ / m 3 ) 1/2 or more and 32.0 (MJ / m 3 ) 1/2 or less when the total amount of the composition is 100% by weight.
  • the linear curable compound (B) is 5.0 to 98.0% by weight
  • the SP value is 21.0 (MJ / m 3 ) 1/2 or more and 26.0 (MJ / m 3 ) 1/2 or less.
  • the active energy ray-curable compound (C) is contained in an amount of 5.0 to 98.0% by weight.
  • the “composition total amount” means the total amount including various initiators and additives in addition to the active energy ray-curable compound.
  • solubility parameter (SP value) the solubility parameter (SP value) of an active energy ray-curable compound, a polarizer, various transparent protective films and the like is calculated by Fedors [“Polymer Engineering & Sci.”]. , Vol. 14, No. 2 (1974), pages 148-154]
  • the active energy ray-curable compound (A) has a radical polymerizable group such as a (meth) acrylate group and has an SP value of 29.0 (MJ / m 3 ) 1/2 or more and 32.0 (MJ / m). 3 ) Any compound that is 1 ⁇ 2 or less can be used without limitation.
  • Specific examples of the active energy ray-curable compound (A) include hydroxyethyl acrylamide (SP value 29.5), N-methylol acrylamide (SP value 31.5) and the like.
  • the (meth) acrylate group means an acrylate group and / or a methacrylate group.
  • the active energy ray-curable compound (B) has a radical polymerizable group such as a (meth) acrylate group and has an SP value of 18.0 (MJ / m 3 ) 1/2 or more and 21.0 (MJ / m). 3 ) Any compound that is less than 1 ⁇ 2 can be used without limitation.
  • Specific examples of the active energy ray-curable compound (B) include, for example, tripropylene glycol diacrylate (SP value 19.0), 1,9-nonanediol diacrylate (SP value 19.2), tricyclodecanedi.
  • Aronix M-220 (manufactured by Toagosei Co., Ltd., SP value 19.0), light acrylate 1,9ND-A (Kyoeisha) Chemical company, SP value 19.2), light acrylate DGE-4A (manufactured by Kyoeisha Chemical Co., SP value 20.9), light acrylate DCP-A (manufactured by Kyoeisha Chemical Co., SP value 20.3), SR-531 (Manufactured by SARTOMER, SP value 19.1), CD-536 (manufactured by SARTOMER, SP value 19.4) and the like.
  • the active energy ray-curable compound (C) has a radical polymerizable group such as a (meth) acrylate group and has an SP value of 21.0 (MJ / m 3 ) 1/2 or more and 26.0 (MJ / m). 3 ) Any compound that is 1 ⁇ 2 or less can be used without limitation.
  • Specific examples of the active energy ray-curable compound (C) include, for example, acryloylmorpholine (SP value 22.9), N-methoxymethylacrylamide (SP value 22.9), N-ethoxymethylacrylamide (SP value 22. 3).
  • a commercial item can also be used suitably as an active energy ray hardening-type compound (C), for example, ACMO (the Kojin company make, SP value 22.9), Wasmer 2MA (the Kasano Kosan company make, SP value 22. 9), Wasmer EMA (manufactured by Kasano Kosan Co., Ltd., SP value 22.3), Wasmer 3MA (manufactured by Kasano Kosan Co., Ltd., SP value 22.4), and the like.
  • ACMO the Kojin company make, SP value 22.9
  • Wasmer 2MA the Kasano Kosan company make, SP value 22. 9
  • Wasmer EMA manufactured by Kasano Kosan Co., Ltd., SP value 22.3
  • Wasmer 3MA manufactured by Kasano Kosan Co., Ltd., SP value 22.4
  • the acrylic equivalent Cae of the active energy ray-curable adhesive composition represented by the following formula (1) is 140 or more, the active energy ray-curable adhesive composition is cured. Curing shrinkage can be suppressed. This is preferable because adhesion to an adherend, particularly a polarizer, is improved.
  • C ae 1 / ⁇ (W N / N ae ) (1)
  • W N is a mass fraction of the active energy ray-curable compound N in the composition
  • N ae is an acrylic equivalent of the active energy ray-curable compound N.
  • the acrylic equivalent of an active energy ray hardening-type adhesive composition is more than predetermined, it can estimate as follows why the adhesive force of the adhesive layer obtained increases.
  • the acrylic equivalent C ae is more preferably 155 or more, and further preferably 165 or more.
  • the active energy ray-curable adhesive composition is an acrylic oligomer obtained by polymerizing a (meth) acrylic monomer in addition to the active energy ray-curable compounds (A), (B) and (C) as curable components. (D) may be contained.
  • the component (D) in the active energy ray-curable adhesive composition volume shrinkage when the active energy ray is irradiated and cured on the composition is reduced, and the adhesive layer, the polarizer, and the transparent Interfacial stress with an adherend such as a protective film can be reduced. As a result, it is possible to suppress a decrease in adhesiveness between the adhesive layer and the adherend.
  • the adhesive composition preferably contains 3.0% by weight or more of the acrylic oligomer (D), 5.0% by weight. It is more preferable to contain above.
  • the content of the acrylic oligomer (D) in the adhesive composition is preferably 25% by weight or less, and more preferably 15% by weight or less.
  • the active energy ray-curable adhesive composition preferably has a low viscosity when considering workability and uniformity during coating, and therefore an acrylic oligomer (D) formed by polymerizing a (meth) acrylic monomer. It is also preferable that the viscosity is low.
  • the acrylic oligomer having a low viscosity and capable of preventing curing shrinkage of the adhesive layer preferably has a weight average molecular weight (Mw) of 15000 or less, more preferably 10,000 or less, and particularly preferably 5000 or less. preferable.
  • the weight average molecular weight (Mw) of the acrylic oligomer (D) is preferably 500 or more, and more preferably 1000 or more. More preferably, it is particularly preferably 1500 or more.
  • the (meth) acrylic monomer constituting the acrylic oligomer (D) include methyl (meth) acrylate, ethyl (meth) acrylate, N-propyl (meth) acrylate, isopropyl (meth) acrylate, 2 -Methyl-2-nitropropyl (meth) acrylate, N-butyl (meth) acrylate, isobutyl (meth) acrylate, S-butyl (meth) acrylate, T-butyl (meth) acrylate, N-pentyl (meth) acrylate, T-pentyl (meth) acrylate, 3-pentyl (meth) acrylate, 2,2-dimethylbutyl (meth) acrylate, N-hexyl (meth) acrylate, cetyl (meth) acrylate, N-octyl (meth) acrylate, 2 -Ethylhexyl (me)
  • acrylic oligomer (D) examples include “ARUFON” manufactured by Toagosei Co., Ltd., “Act Flow” manufactured by Soken Chemical Co., Ltd., “JONCRYL” manufactured by BASF Japan.
  • the active energy ray-curable adhesive composition preferably contains a radical polymerization initiator (E) having a hydrogen abstracting action.
  • a radical polymerization initiator (E) having a hydrogen abstracting action is present in the active energy ray curable adhesive composition, the active energy ray curable compound is polymerized to form a base polymer constituting the adhesive layer.
  • hydrogen is extracted from, for example, a methylene group of the active energy ray-curable compound to generate radicals. And the methylene group etc.
  • examples of the radical polymerization initiator (E) having a hydrogen abstracting action include thioxanthone radical polymerization initiators and benzophenone radical polymerization initiators.
  • examples of the thioxanthone radical polymerization initiator include compounds represented by the following general formula (2). (Wherein R 3 and R 4 represent —H, —CH 2 CH 3 , —iPr or Cl, and R 3 and R 4 may be the same or different)
  • the adhesiveness is excellent as compared with the case where a photopolymerization initiator having high sensitivity to light of 380 nm or more is used alone.
  • a photopolymerization initiator that is highly sensitive to light of 380 nm or more will be described later.
  • diethylthioxanthone in which R 3 and R 4 are —CH 2 CH 3 is particularly preferable.
  • the photopolymerization initiator of the general formula (2) can initiate polymerization by light having a long wavelength that passes through a transparent protective film having UV absorbing ability, the adhesive can be cured even through the UV absorbing film. Specifically, for example, even when laminating a transparent protective film having UV absorbing ability on both sides like triacetylcellulose-polarizer-triacetylcellulose, when containing a photopolymerization initiator of the general formula (2), Curing of the adhesive composition is possible.
  • composition ratio of the radical polymerization initiator (E) having a hydrogen abstracting action in the composition is 0.00 when the total amount of the composition is 100% by weight. It is preferably 1 to 10% by weight, and more preferably 0.2 to 5% by weight.
  • polymerization initiators include triethylamine, diethylamine, N-methyldiethanolamine, ethanolamine, 4-dimethylaminobenzoic acid, methyl 4-dimethylaminobenzoate, ethyl 4-dimethylaminobenzoate, isoamyl 4-dimethylaminobenzoate, etc. Among them, ethyl 4-dimethylaminobenzoate is particularly preferable.
  • a polymerization initiation assistant its addition amount is usually 0 to 5% by weight, preferably 0 to 4% by weight, most preferably 0 to 3% by weight, when the total amount of the composition is 100% by weight. .
  • a known photopolymerization initiator can be used in combination as necessary. Since the transparent protective film having UV absorbing ability does not transmit light of 380 nm or less, it is preferable to use a photopolymerization initiator that is highly sensitive to light of 380 nm or more as the photopolymerization initiator.
  • 2-methyl-1- (4-methylthiophenyl) -2-morpholinopropan-1-one 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1 2- (dimethylamino) -2-[(4-methylphenyl) methyl] -1- [4- (4-morpholinyl) phenyl] -1-butanone, 2,4,6-trimethylbenzoyl-diphenyl-phosphine Oxide, bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide, bis ( ⁇ 5-2,4-cyclopentadien-1-yl) -bis (2,6-difluoro-3- (1H-pyrrole) 1-yl) -phenyl) titanium and the like.
  • a photopolymerization initiator in addition to the photopolymerization initiator of the general formula (2), a compound represented by the following general formula (3); Wherein R 5 , R 6 and R 7 are —H, —CH 3 , —CH 2 CH 3 , —iPr or Cl, and R 5 , R 6 and R 7 may be the same or different. It is preferable to contain.
  • the active energy ray-curable adhesive composition preferably further contains an active energy ray-curable compound having an active methylene group together with a radical polymerization initiator (E) having a hydrogen abstracting action. According to this structure, the adhesiveness of the adhesive bond layer which a polarizing film has further improves.
  • the active energy ray-curable compound having an active methylene group is a compound having an active double bond group such as a (meth) acryl group at the terminal or in the molecule and having an active methylene group.
  • the active methylene group include an acetoacetyl group, an alkoxymalonyl group, and a cyanoacetyl group.
  • Specific examples of the active energy ray-curable compound having an active methylene group include 2-acetoacetoxyethyl (meth) acrylate, 2-acetoacetoxypropyl (meth) acrylate, 2-acetoacetoxy-1-methylethyl (meth), for example.
  • Acetoacetoxyalkyl (meth) acrylate such as acrylate; 2-ethoxymalonyloxyethyl (meth) acrylate, 2-cyanoacetoxyethyl (meth) acrylate, N- (2-cyanoacetoxyethyl) acrylamide, N- (2-propionylacetoxy Butyl) acrylamide, N- (4-acetoacetoxymethylbenzyl) acrylamide, N- (2-acetoacetylaminoethyl) acrylamide and the like.
  • the SP value of the active energy ray-curable compound having an active methylene group is not particularly limited, and a compound having an arbitrary value can be used.
  • the active energy ray-curable resin composition may contain a photoacid generator.
  • the said active energy ray hardening-type resin composition contains a photo-acid generator, the water resistance and durability of an adhesive bond layer can be improved significantly compared with the case where a photo-acid generator is not contained.
  • the photoacid generator can be represented by the following general formula (4).
  • L + represents an arbitrary onium cation.
  • X ⁇ represents PF 6 ⁇ , SbF 6 ⁇ , AsF 6 ⁇ , SbCl 6 ⁇ , BiCl 5 ⁇ , SnCl 6 ⁇ , ClO 4 ⁇ , dithiocarbamate.
  • Counter anion X ⁇ in general formula (4) Is not particularly limited in principle, but non-nucleophilic anions are preferred.
  • the counter anion X ⁇ is a non-nucleophilic anion, a nucleophilic reaction is unlikely to occur in cations coexisting in the molecule and various materials used in combination, and as a result, the photoacid generator itself represented by the general formula (4) It is possible to improve the aging stability of a composition using the same.
  • the non-nucleophilic anion here refers to an anion having a low ability to cause a nucleophilic reaction.
  • Examples of such anions include PF 6 ⁇ , SbF 6 ⁇ , AsF 6 ⁇ , SbCl 6 ⁇ , BiCl 5 ⁇ , SnCl 6 ⁇ , ClO 4 ⁇ , dithiocarbamate anion, SCN ⁇ and the like.
  • the content of the photoacid generator is 10% by weight or less, preferably 0.01 to 10% by weight, more preferably 0.05 to 5% by weight, based on the total amount of the composition. 0.1 to 3% by weight is particularly preferable.
  • the active energy ray-curable adhesive composition can be used in combination with a compound containing a photoacid generator and either an alkoxy group or an epoxy group.
  • Compound having epoxy group and polymer When using a compound having one or more epoxy groups in the molecule or a polymer (epoxy resin) having two or more epoxy groups in the molecule, two functional groups having reactivity with the epoxy group are contained in the molecule. Two or more compounds may be used in combination.
  • the functional group having reactivity with an epoxy group include a carboxyl group, a phenolic hydroxyl group, a mercapto group, and a primary or secondary aromatic amino group. It is particularly preferable to have two or more of these functional groups in one molecule in consideration of three-dimensional curability.
  • Examples of the polymer having one or more epoxy groups in the molecule include epoxy resins, bisphenol A type epoxy resins derived from bisphenol A and epichlorohydrin, bisphenol F type epoxy derived from bisphenol F and epichlorohydrin. Resin, bisphenol S type epoxy resin, phenol novolak type epoxy resin, cresol novolak type epoxy resin, bisphenol A novolak type epoxy resin, bisphenol F novolak type epoxy resin, alicyclic epoxy resin, diphenyl ether type epoxy resin, hydroquinone type epoxy resin, Multifunctional epoxy resin such as naphthalene type epoxy resin, biphenyl type epoxy resin, fluorene type epoxy resin, trifunctional type epoxy resin and tetrafunctional type epoxy resin , Glycidyl ester type epoxy resin, glycidyl amine type epoxy resin, hydantoin type epoxy resin, isocyanurate type epoxy resin, aliphatic chain epoxy resin, etc.
  • epoxy resins may be halogenated and hydrogenated It may be.
  • resin products for example, JER Coat 828, 1001, 801N, 806, 807, 152, 604, 630, 871, YX8000, YX8034, YX4000 manufactured by Japan Epoxy Resin Co., Ltd., Epicron manufactured by DIC Corporation 830, EXA835LV, HP4032D, HP820, EP4100 series, EP4000 series, EPU series, manufactured by ADEKA Co., Ltd., Celoxide series (2021, 2021P, 2083, 2085, 3000, etc.) manufactured by Daicel Chemical Co., Ltd., Epolide series, EHPE Series, YD series, YDF series, YDCN series, YDB series, phenoxy resins (polysynthesized from bisphenols and epichlorohydrin) Mud carboxymethyl at both ends with polyether having an epoxy group; and YP series), Nagase Chel Chel Che
  • the compound having an alkoxyl group in the molecule is not particularly limited as long as it has one or more alkoxyl groups in the molecule, and known compounds can be used. Representative examples of such compounds include melamine compounds, amino resins, and silane coupling agents.
  • the compounding amount of the compound containing either an alkoxy group or an epoxy group is usually 30% by weight or less with respect to the total amount of the composition, and if the content of the compound in the composition is too large, the adhesiveness decreases. In some cases, the impact resistance to the drop test is deteriorated.
  • the content of the compound in the composition is more preferably 20% by weight or less.
  • the compound preferably contains 2% by weight or more, more preferably 5% by weight or more in the composition.
  • silane coupling agent those having a Si—O bond can be used without any particular limitation. Specific examples thereof include an active energy ray-curable organosilicon compound, or an active energy ray-curable organosilicon compound. Is mentioned.
  • the organic group of the organosilicon compound preferably has 3 or more carbon atoms.
  • Active energy ray curable compounds include vinyltrichlorosilane, vinyltrimethoxysilane, vinyltriethoxysilane, 2- (3,4 epoxycyclohexyl) ethyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane, and 3-glycid Xylpropylmethyldiethoxysilane, 3-glycidoxypropyltriethoxysilane, p-styryltrimethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3-methacryloxypropylmethyldiethoxy Examples thereof include silane, 3-methacryloxypropyltriethoxysilane, and 3-acryloxypropyltrimethoxysilane.
  • a compound having an amino group is preferable.
  • the compound having an amino group include ⁇ -aminopropyltrimethoxysilane, ⁇ -aminopropyltriethoxysilane, ⁇ -aminopropyltriisopropoxysilane, ⁇ -aminopropylmethyldimethoxysilane, ⁇ -aminopropylmethyldi Ethoxysilane, ⁇ - (2-aminoethyl) aminopropyltrimethoxysilane, ⁇ - (2-aminoethyl) aminopropylmethyldimethoxysilane, ⁇ - (2-aminoethyl) aminopropyltriethoxysilane, ⁇ - (2- Aminoethyl) aminopropylmethyldiethoxysilane, ⁇ - (2-aminoethyl) aminopropyltriisopropoxysilane
  • compounds other than the above-described active energy ray-curable compounds include 3-ureidopropyltriethoxysilane, 3-chloropropyltrimethoxysilane, 3-mercaptopropylmethyldimethoxysilane, 3-mercaptopropyltrimethoxysilane, bis (Triethoxysilylpropyl) tetrasulfide, 3-isocyanatopropyltriethoxysilane, imidazolesilane and the like.
  • the blending amount of the silane coupling agent is preferably in the range of 0.01 to 20% by weight, preferably 0.05 to 15% by weight, and preferably 0.1 to 10% with respect to the total amount of the curable resin composition. More preferably, it is% by weight. This is because when the blending amount exceeds 20% by weight, the storage stability of the curable resin composition is deteriorated, and when it is less than 0.1% by weight, the effect of adhesion water resistance is not sufficiently exhibited.
  • the active energy ray-curable adhesive composition used in the present invention contains a compound having a vinyl ether group
  • the adhesive water resistance between the polarizer and the adhesive layer is preferably improved.
  • the reason why such an effect is obtained is not clear, but it is presumed that one of the reasons is that the adhesive force between the polarizer and the adhesive layer is increased by the interaction of the vinyl ether group of the compound with the polarizer.
  • the compound is preferably an active energy ray-curable compound having a vinyl ether group.
  • the content of the compound is preferably 0.1 to 19% by weight with respect to the total amount of the curable resin composition.
  • additives can be mix
  • additives include epoxy resin, polyamide, polyamideimide, polyurethane, polybutadiene, polychloroprene, polyether, polyester, styrene-butadiene block copolymer, petroleum resin, xylene resin, ketone resin, cellulose resin, fluorine-based oligomer, Polymers or oligomers such as silicone oligomers and polysulfide oligomers; polymerization inhibitors such as phenothiazine and 2,6-di-t-butyl-4-methylphenol; polymerization initiators; leveling agents; wettability improvers; Plasticizers; UV absorbers; inorganic fillers; pigments; dyes and the like.
  • the above-mentioned additives are usually 0 to 10% by weight, preferably 0 to 5% by weight, and most preferably 0 to 3% by weight, based on the total amount of the curable resin composition.
  • the thickness of the adhesive layer formed by the active energy ray-curable adhesive composition is preferably 0.01 to 3.0 ⁇ m.
  • the thickness of the adhesive layer is more preferably 0.1 to 2.5 ⁇ m, most preferably 0.5 to 1.5 ⁇ m.
  • a cellulose resin film is used as the transparent protective film.
  • Cellulosic resin film means a film containing cellulose ester such as cellulose acetate as a main component, and is produced by, for example, melt-extrusion using cellulose ester alone and, if necessary, cellulose ester and other polymer components as raw materials. Is done.
  • the term “main component” means that the resin film contains 50% by weight or more of the cellulose ester. In particular, from the viewpoint of improving the crack durability of the polarizing film, 50% by weight of the cellulose ester is used as the transparent protective film.
  • a cellulose resin film containing at least 70% is preferable to use a cellulose resin film containing at least 70%, particularly a cellulose resin film containing 70% by weight or more of cellulose ester.
  • Cellulose ester is an acetyl obtained by reacting cellulose, which is a natural polymer, with acetic anhydride to replace the hydroxyl group (OH-) contained in the cellulose molecule with an acetyl group (CH 3 CO-) (acetylation).
  • Cellulose is preferable, and it is particularly preferable to use TAC (triacetyl cellulose) in which all hydroxyl groups are acetylated.
  • a cellulose resin film containing a retardation may be used as the transparent protective film.
  • the transparent protective film also serves as a retardation film
  • the polarizing film can be thinned, which is preferable.
  • the cellulose resin film containing a retardation is also produced by, for example, melt extrusion molding using cellulose ester alone and, if necessary, cellulose ester and other polymer components as raw materials.
  • the cellulose ester can control the retardation value of the obtained retardation film by changing the type of the substituent of the lower fatty acid and the degree of substitution of the lower fatty acid.
  • a phase difference improvement agent and a phase difference control agent can also be contained.
  • the cellulose ester can be produced by any appropriate method, for example, the method described in JP-A-2001-188128.
  • many products of cellulose ester are commercially available, which is advantageous in terms of availability and cost.
  • Examples of commercially available cellulose esters include trade names “UV-50”, “UV-80”, “SH-80”, “TD-80U”, “TD-TAC”, “UZ-” manufactured by Fujifilm Corporation. "TAC” and "KC series” manufactured by Konica.
  • the degree of acetyl substitution is preferably 3 or less, more preferably 0.5 to 3, particularly preferably 1 to 3.
  • the propionyl substitution degree is preferably 3 or less, more preferably 0.5 to 3, particularly preferably 1 to 3.
  • the cellulose ester is a mixed fatty acid ester in which a part of the hydroxyl group of cellulose is substituted with an acetyl group and the other part is substituted with a propionyl group
  • the sum of the degree of acetyl substitution and the degree of propionyl substitution is Preferably, it is 1 to 3, and more preferably 2 to 3.
  • the degree of acetyl substitution is preferably 0.5 to 2.5
  • the degree of propionyl substitution is preferably 0.3 to 1.5.
  • the acetyl substitution degree indicates the number of hydroxyl groups attached to carbons at 2, 3, and 6 positions in the cellulose skeleton with acetyl groups (or propionyl groups).
  • the acetyl group (or propionyl group) may be biased to any of the carbons at the 2, 3, 6 positions in the cellulose skeleton, or may exist on average.
  • the degree of acetyl substitution can be determined by ASTM-D817-91 (test method for cellulose acetate and the like).
  • the propionyl substitution degree can be determined by ASTM-D817-96 (testing method for cellulose acetate and the like).
  • the cellulose ester preferably has a weight average molecular weight (Mw) measured by a gel permeation chromatograph (GPC) method using a tetrahydrofuran solvent, preferably 30,000 to 500,000, more preferably 50,000 to 400,000, Most preferably, it is 80,000 to 300,000.
  • Mw weight average molecular weight measured by a gel permeation chromatograph (GPC) method using a tetrahydrofuran solvent
  • GPC gel permeation chromatograph
  • the molecular weight distribution (weight average molecular weight Mw / number average molecular weight Mn) of the cellulose ester is preferably 1.5 to 5.5, and more preferably 2 to 5.
  • the phase difference-containing cellulose resin film satisfies the relationship of nx> ny> nz.
  • the in-plane retardation of the cellulose resin film containing a retardation is usually controlled in the range of 40 to 300 nm, and the thickness direction retardation is usually controlled in the range of 80 to 320 nm. Further, the in-plane retardation is preferably 40 to 100 nm, the thickness direction retardation is preferably 100 to 320 nm, and the Nz coefficient is preferably 1.8 to 4.5. The Nz coefficient is typically about 3.5 to 4.5. According to such a retardation-containing cellulose resin film, the viewing angle characteristics in the perspective direction can be improved.
  • Nz (nx ⁇ nz) / (nx ⁇ ny) (the definitions of nx, ny, and nz are the same as the in-plane retardation and the thickness direction retardation).
  • Examples of the cellulose resin film containing a retardation include biaxial retardation films satisfying a refractive index relationship of nx> ny> nz (“WVBZ4A6”, “WVBZ4E4” manufactured by Fuji Film, “ KC4DR-1 ”) is used. Control of these phase differences can be obtained by uniaxially stretching or biaxially stretching a polymer film containing a cellulose ester in the longitudinal direction or the transverse direction.
  • the cellulose resin film containing a retardation has an appropriate retardation depending on the purpose of use, such as for the purpose of compensating for coloring or viewing angle due to birefringence of various wavelength plates and liquid crystal layers. It is also possible to laminate two or more types of retardation-containing cellulose resin films and control optical characteristics such as retardation.
  • One or more kinds of arbitrary appropriate additives may be contained in the transparent protective film.
  • the additive include an ultraviolet absorber, an antioxidant, a lubricant, a plasticizer, a mold release agent, an anti-coloring agent, a flame retardant, a nucleating agent, an antistatic agent, a pigment, and a coloring agent.
  • the content of the additive in the transparent protective film is preferably 0 to 50% by weight, more preferably 1 to 50% by weight, still more preferably 2 to 40% by weight, and particularly preferably 3 to 30% by weight. If the amount of the additive in the transparent protective film exceeds the above range, the high transparency of the transparent protective film may not be sufficiently exhibited.
  • the polarizing film according to the present invention may be one in which a transparent protective film is provided on only one surface of the polarizer via an adhesive layer, and the transparent protective film is provided on both surfaces of the polarizer via an adhesive layer. It may be provided.
  • a cellulose resin film is used as the transparent protective film.
  • a resin film other than the cellulose resin film may be laminated as a transparent protective film.
  • the transparent protective film that can be used other than the cellulose resin film a film having excellent transparency, mechanical strength, thermal stability, moisture barrier property, isotropy and the like is preferable.
  • polyester polymers such as polyethylene terephthalate and polyethylene naphthalate, acrylic polymers such as polymethyl methacrylate, styrene polymers such as polystyrene and acrylonitrile / styrene copolymer (AS resin), and polycarbonate polymers.
  • polyethylene, polypropylene, polyolefins having a cyclo or norbornene structure polyolefin polymers such as ethylene / propylene copolymers, vinyl chloride polymers, amide polymers such as nylon and aromatic polyamide, imide polymers, sulfone polymers , Polyether sulfone polymer, polyether ether ketone polymer, polyphenylene sulfide polymer, vinyl alcohol polymer, vinylidene chloride polymer, vinyl butyral polymer, arylate polymer, polyoxymethylene polymer, epoxy polymer, or the above
  • polymer that forms the transparent protective film include polymer blends.
  • a transparent protective film that can be used other than the cellulose resin film a polymer film described in JP-A-2001-343529 (WO01 / 37007), for example, (A) a substituted and / or unsubstituted imide in the side chain And a resin composition containing a thermoplastic resin having a group and a thermoplastic resin having a substituted and / or unsubstituted phenyl and nitrile group in the side chain.
  • the film a film made of a mixed extruded product of the resin composition or the like can be used. Since these films have a small phase difference and a small photoelastic coefficient, problems such as unevenness due to the distortion of the polarizing film can be eliminated, and since the moisture permeability is small, the humidification durability is excellent.
  • the thickness of the transparent protective film can be determined as appropriate, but is generally preferably 5 to 100 ⁇ m from the viewpoints of workability such as strength and handleability and thin layer properties. 10 to 60 ⁇ m is particularly preferable, and 13 to 40 ⁇ m is more preferable.
  • a thin polarizer having a thickness of 3 ⁇ m or more and 15 ⁇ m or less as the polarizer.
  • the thickness is preferably 12 ⁇ m or less, more preferably 10 ⁇ m or less, and particularly preferably 8 ⁇ m or less.
  • Such a thin polarizer has less thickness unevenness, excellent visibility, and less dimensional change, and therefore excellent durability against thermal shock.
  • a polarizer using a polyvinyl alcohol resin is used.
  • polarizers include dichroic iodine and dichroic dyes on hydrophilic polymer films such as polyvinyl alcohol films, partially formalized polyvinyl alcohol films, and ethylene / vinyl acetate copolymer partially saponified films. Examples thereof include those obtained by adsorbing a substance and uniaxially stretched, and polyene-based oriented films such as polyvinyl alcohol dehydrated products and polyvinyl chloride dehydrochlorinated products.
  • a polarizer composed of a polyvinyl alcohol film and a dichroic material such as iodine is preferable.
  • a polarizer obtained by dyeing a polyvinyl alcohol film with iodine and uniaxially stretching it can be produced, for example, by dyeing polyvinyl alcohol in an aqueous iodine solution and stretching it 3 to 7 times the original length.
  • boric acid, zinc sulfate, zinc chloride, or the like may be contained, or it may be immersed in an aqueous solution such as potassium iodide. Further, if necessary, the polyvinyl alcohol film may be immersed in water and washed before dyeing.
  • Stretching may be performed after dyeing with iodine, may be performed while dyeing, or may be dyed with iodine after stretching.
  • the film can be stretched even in an aqueous solution such as boric acid or potassium iodide or in a water bath.
  • the polarizer preferably contains boric acid from the viewpoint of stretching stability and humidification reliability.
  • the boric acid content contained in the polarizer is preferably 22% by weight or less, more preferably 20% by weight or less, based on the total amount of the polarizer, from the viewpoint of suppressing the occurrence of through cracks.
  • the boric acid content with respect to the total amount of the polarizer is preferably 10% by weight or more, and more preferably 12% by weight or more.
  • the thin polarizer described in the publication 2014/077636 pamphlet etc. or the thin polarizer obtained from the manufacturing method described in these can be mentioned.
  • Patent No. 4751486, Patent in that it can be stretched at a high magnification and the polarization performance can be improved.
  • stretching in a boric-acid aqueous solution as described in the 4751481 specification and the patent 4815544 specification is preferable, and it describes especially in the patent 4751481 specification and the patent 4815544 specification.
  • stretching in the boric-acid aqueous solution which has this is preferable.
  • These thin polarizers can be obtained by a production method including a step of stretching and dyeing a polyvinyl alcohol-based resin (hereinafter also referred to as PVA-based resin) layer and a stretching resin base material in a laminated state.
  • PVA-based resin polyvinyl alcohol-based resin
  • a stretching resin base material in a laminated state.
  • a polarizer and a transparent protective film are bonded via an adhesive layer formed by a cured product layer of the active energy ray-curable adhesive composition.
  • An easy-adhesion layer can be provided between the adhesive layers.
  • the easy adhesion layer can be formed of, for example, various resins having a polyester skeleton, a polyether skeleton, a polycarbonate skeleton, a polyurethane skeleton, a silicone-based, a polyamide skeleton, a polyimide skeleton, a polyvinyl alcohol skeleton, and the like. These polymer resins can be used alone or in combination of two or more. Moreover, you may add another additive for formation of an easily bonding layer. Specifically, a stabilizer such as a tackifier, an ultraviolet absorber, an antioxidant, and a heat resistance stabilizer may be used.
  • the easy-adhesion layer is usually provided in advance on a transparent protective film, and the easy-adhesion layer side of the transparent protective film and the polarizer are bonded together with an adhesive layer.
  • the easy-adhesion layer is formed by coating and drying the material for forming the easy-adhesion layer on the transparent protective film by a known technique.
  • the material for forming the easy-adhesion layer is usually adjusted as a solution diluted to an appropriate concentration in consideration of the thickness after drying and the smoothness of coating.
  • the thickness of the easy-adhesion layer after drying is preferably 0.01 to 5 ⁇ m, more preferably 0.02 to 2 ⁇ m, and still more preferably 0.05 to 1 ⁇ m. Note that a plurality of easy-adhesion layers can be provided, but also in this case, the total thickness of the easy-adhesion layers is preferably in the above range.
  • the easily bonding layer containing a specific boric acid group containing compound is formed in the at least one bonding surface of a polarizer and a transparent protective film, and this polarizer and a transparent protective film are used. It is good also as a structure laminated
  • a film can be provided.
  • the following general formula (1) is applied to at least one bonding surface of the polarizer and the transparent protective film: (Wherein X is a functional group containing a reactive group, and R 1 and R 2 are each independently a hydrogen atom, an aliphatic hydrocarbon group which may have a substituent, or an aryl group. Or a heterocyclic group), and the compound represented by the general formula (1) is interposed between one or both of the polarizer and the adhesive layer and between the transparent protective film and the adhesive layer. It is preferable to do.
  • Examples of the aliphatic hydrocarbon group include a linear or branched alkyl group which may have a substituent having 1 to 20 carbon atoms, a cyclic alkyl group which may have a substituent having 3 to 20 carbon atoms, carbon
  • Examples of the aryl group include a phenyl group which may have a substituent having 6 to 20 carbon atoms, a naphthyl group which may have a substituent having 10 to 20 carbon atoms, and the like.
  • Examples of the heterocyclic group include, for example, a 5-membered or 6-membered ring group which has at least one hetero atom and may have a substituent. These may be connected to each other to form a ring.
  • R 1 and R 2 are preferably a hydrogen atom or a linear or branched alkyl group having 1 to 3 carbon atoms, and most preferably a hydrogen atom.
  • the compound represented by the general formula (1) may be interposed between the polarizer and the adhesive layer and / or between the transparent protective film and the adhesive layer in an unreacted state in the polarizing film.
  • the functional groups may be present in a reacted state.
  • "it is equipped with the compound represented by General formula (1) in the bonding surface of at least one of a polarizer and a transparent protective film” means that the compound represented by General formula (1) is this bonding, for example It means that there is at least one molecule on the surface.
  • an easy-adhesion composition containing the compound represented by the general formula (1) is used to facilitate adhesion. It is preferable to form a layer on at least a part of the bonding surface, and it is more preferable to form an easy-adhesion layer on the entire surface of the bonding surface.
  • an example in which an easy adhesion layer is formed on at least a part of the bonding surface that is, a polarizing film in which a transparent protective film is laminated on at least one surface of a polarizer via an adhesive layer.
  • the polarizing film includes an easy-adhesion layer formed using an easy-adhesion composition containing the compound represented by the general formula (1) on at least one bonding surface of the polarizer and the transparent protective film.
  • X which the compound represented by General formula (1) has is a functional group containing a reactive group, Comprising: It is a functional group which can react with the sclerosing
  • reactive group which X contains For example, hydroxyl group, amino group, aldehyde group, carboxyl group, vinyl group, (meth) acryl group, styryl group, (meth) acrylamide group, vinyl ether group, epoxy group, oxetane group, ⁇ , ⁇ -unsaturated carbonyl Group, mercapto group, halogen group and the like.
  • the reactive group included in X is a vinyl group, a (meth) acryl group, a styryl group, a (meth) acrylamide group, a vinyl ether group, It is preferably at least one reactive group selected from the group consisting of an epoxy group, an oxetane group, and a mercapto group.
  • the reactive group to be contained is preferably at least one reactive group selected from the group consisting of a (meth) acryl group, a styryl group, and a (meth) acrylamide group, and the compound represented by the general formula (1) Is more preferable because it has a high reactivity and a high copolymerization ratio with the active energy ray-curable resin composition.
  • the polarity of a (meth) acrylamide group is high and it is excellent in adhesiveness, it is preferable also from the point that the effect of this invention can be acquired efficiently.
  • the reactive group included in X is selected from hydroxyl group, amino group, aldehyde, carboxyl group, vinyl ether group, epoxy group, oxetane group, and mercapto group. It is preferable to have at least one functional group selected, particularly when it has an epoxy group, because it is excellent in adhesion between the resulting curable resin layer and the adherend, and when it has a vinyl ether group, a curable resin composition. Is preferable because of its excellent curability.
  • the compound represented by the general formula (1) include the following general formula (1 ′) (Wherein Y is an organic group, and X, R 1 and R 2 are the same as those described above). More preferred are the following compounds (1a) to (1d).
  • the compound represented by the general formula (1) may be one in which a reactive group and a boron atom are directly bonded.
  • the general formula (1) is preferably a compound in which a reactive group and a boron atom are bonded via an organic group, that is, a compound represented by the general formula (1 ′).
  • the compound represented by the general formula (1) does not have a boron-oxygen bond, but contains a reactive group while having a boron-carbon bond by bonding a boron atom and an organic group.
  • the adhesive water resistance of the polarizing film is improved, which is preferable.
  • the organic group specifically means an organic group having 1 to 20 carbon atoms which may have a substituent, more specifically, for example, having a substituent having 1 to 20 carbon atoms.
  • a linear or branched alkylene group a cyclic alkylene group which may have a substituent of 3 to 20 carbon atoms, a phenylene group which may have a substituent of 6 to 20 carbon atoms, a carbon number of 10 to Examples thereof include a naphthylene group which may have 20 substituents.
  • the compound represented by the general formula (1) includes hydroxyethyl acrylamide and boric acid ester, methylol acrylamide and boric acid ester, hydroxyethyl acrylate and boric acid ester, and hydroxybutyl.
  • esters of (meth) acrylates and boric acid such as esters of acrylate and boric acid.
  • the polarizing film according to the present invention includes a polarizer and a transparent protective film through an adhesive layer formed by a cured product layer formed by irradiating an active energy ray-curable adhesive composition with active energy rays.
  • the active energy ray-curable adhesive composition contains the acrylic oligomer (D)
  • a melt layer may be formed.
  • the thickness of the compatible layer is P ( ⁇ m) and the content of the acrylic oligomer (D) when the total amount of the composition is 100% by weight is Q% by weight, the value of P ⁇ Q is 10 Is preferably small.
  • the adhesive force between the adhesive layer and the transparent protective film is particularly increased, which is preferable.
  • the acrylic oligomer (D) if the content of the acrylic oligomer (D) is too high, the acrylic oligomer (D) generally has a large molecular weight, and a compatible layer is formed between the adhesive layer and the transparent protective film.
  • the thickness P ( ⁇ m) of the compatible layer is preferably designed so that at least the value of P ⁇ Q is smaller than 10.
  • the polarizing film according to the present invention comprises a coating step of applying the active energy ray-curable adhesive composition described above to at least one surface of the polarizer and the transparent protective film, and the polarizer and the transparent protective film.
  • the laminating step to be bonded together, A bonding step of bonding the polarizer and the transparent protective film.
  • the polarizer and the transparent protective film may be subjected to surface modification treatment before the coating process.
  • a surface modification treatment on the surface of the polarizer.
  • the surface modification treatment include corona treatment, plasma treatment, excimer treatment, flame treatment and the like, and corona treatment is particularly preferable.
  • a reactive functional group such as a carbonyl group or an amino group is generated on the surface of the polarizer, and adhesion with the curable resin layer is improved.
  • the foreign material on the surface is removed by the ashing effect, or the unevenness on the surface is reduced, so that a polarizing film having excellent appearance characteristics can be created.
  • the method of applying the active energy ray-curable adhesive composition is appropriately selected depending on the viscosity of the composition and the desired thickness.
  • a reverse coater, a gravure coater (direct, reverse or offset), a bar reverse coater Examples include roll coaters, die coaters, bar coaters, and rod coaters.
  • the viscosity of the active energy ray-curable adhesive composition used in the present invention is preferably 3 to 100 mPa ⁇ s, more preferably 5 to 50 mPa ⁇ s, and most preferably 10 to 30 mPa ⁇ s. When the viscosity of the composition is high, the surface smoothness after coating is poor and the appearance is poor, which is not preferable.
  • the active energy ray-curable adhesive composition used in the present invention can be applied by adjusting the viscosity to a preferred range by heating or cooling the composition.
  • a polarizer and a transparent protective film are bonded together through the active energy ray hardening-type adhesive composition applied as mentioned above. Bonding of the polarizer and the transparent protective film can be performed with a roll laminator or the like.
  • the active energy ray (electron beam, ultraviolet ray, visible light, etc.) is irradiated to cure the active energy ray-curable adhesive composition to form an adhesive layer.
  • the irradiation direction of active energy rays can be irradiated from any appropriate direction. Preferably, it irradiates from the transparent protective film side.
  • the polarizer may be deteriorated by active energy rays (electron beam, ultraviolet ray, visible light, etc.).
  • the acceleration voltage is preferably 5 kV to 300 kV, and more preferably 10 kV to 250 kV. If the acceleration voltage is less than 5 kV, the electron beam may not reach the adhesive and may be insufficiently cured. If the acceleration voltage exceeds 300 kV, the penetration force through the sample is too strong and damages the transparent protective film and the polarizer. There is a risk of giving.
  • the irradiation dose is 5 to 100 kGy, more preferably 10 to 75 kGy.
  • the adhesive becomes insufficiently cured, and when it exceeds 100 kGy, the transparent protective film and the polarizer are damaged, resulting in a decrease in mechanical strength and yellowing, thereby obtaining predetermined optical characteristics. I can't.
  • the electron beam irradiation is usually performed in an inert gas, but if necessary, it may be performed in the atmosphere or under a condition where a little oxygen is introduced. Depending on the material of the transparent protective film, by appropriately introducing oxygen, the transparent protective film surface where the electron beam first hits can be obstructed to prevent oxygen damage and prevent damage to the transparent protective film. An electron beam can be irradiated efficiently.
  • active energy rays containing visible light having a wavelength range of 380 nm to 450 nm particularly active energy rays having the largest irradiation amount of visible light having a wavelength range of 380 nm to 450 nm are used. It is preferable.
  • ultraviolet light and visible light and using a transparent protective film (ultraviolet non-transparent transparent protective film) imparted with ultraviolet absorbing ability, it absorbs light having a wavelength shorter than about 380 nm. Light of a wavelength does not reach the active energy ray curable resin composition and does not contribute to the polymerization reaction.
  • the transparent protective film Furthermore, light having a wavelength shorter than 380 nm absorbed by the transparent protective film is converted into heat, and the transparent protective film itself generates heat, which causes defects such as curling and wrinkling of the polarizing film. Therefore, when ultraviolet rays or visible rays are used in the present invention, it is preferable to use an apparatus that does not emit light having a wavelength shorter than 380 nm as the active energy ray generator, and more specifically, integration in the wavelength range of 380 to 440 nm.
  • the ratio of the illuminance to the integrated illuminance in the wavelength range of 250 to 370 nm is preferably 100: 0 to 100: 50, and more preferably 100: 0 to 100: 40.
  • the active energy ray is preferably a gallium-encapsulated metal halide lamp or an LED light source that emits light in the wavelength range of 380 to 440 nm.
  • low pressure mercury lamp, medium pressure mercury lamp, high pressure mercury lamp, ultra high pressure mercury lamp, incandescent lamp, xenon lamp, halogen lamp, carbon arc lamp, metal halide lamp, fluorescent lamp, tungsten lamp, gallium lamp, excimer laser or sunlight A light source including visible light can be used, and ultraviolet light having a wavelength shorter than 380 nm can be blocked using a band pass filter.
  • a gallium-encapsulated metal halide lamp can be used and light with a wavelength shorter than 380 nm can be blocked. It is preferable to use an active energy ray obtained through a band pass filter or an active energy ray having a wavelength of 405 nm obtained using an LED light source.
  • the active energy ray-curable adhesive composition before irradiation with ultraviolet rays or visible light (heating before irradiation), in which case it is preferable to warm to 40 ° C or higher, and to 50 ° C or higher. It is more preferable to warm. It is also preferable to heat the active energy ray-curable adhesive composition after irradiation with ultraviolet rays or visible light (heating after irradiation), in which case it is preferable to heat to 40 ° C. or higher, and to 50 ° C. or higher. It is more preferable to warm.
  • the active energy ray-curable adhesive composition used in the present invention is suitably used particularly for forming an adhesive layer for adhering a polarizer and a transparent protective film having a light transmittance of a wavelength of 365 nm of less than 5%.
  • the active energy ray-curable resin composition according to the present invention includes the photopolymerization initiator represented by the general formula (2) described above, and is thus irradiated with ultraviolet rays through a transparent protective film having UV absorption ability.
  • the adhesive layer can be formed by curing. Therefore, an adhesive bond layer can be hardened also in a polarizing film which laminated a transparent protective film which has UV absorption ability on both sides of a polarizer.
  • the adhesive layer can also be cured in a polarizing film in which a transparent protective film having no UV absorbing ability is laminated.
  • the transparent protective film which has UV absorption ability means the transparent protective film whose transmittance
  • Examples of the method for imparting UV absorbing ability to the transparent protective film include a method of containing an ultraviolet absorber in the transparent protective film and a method of laminating a surface treatment layer containing an ultraviolet absorber on the surface of the transparent protective film.
  • ultraviolet absorber examples include conventionally known oxybenzophenone compounds, benzotriazole compounds, salicylic acid ester compounds, benzophenone compounds, cyanoacrylate compounds, nickel complex compounds, triazine compounds, and the like.
  • the line speed depends on the curing time of the curable resin composition, but is preferably 1 to 500 m / min, more preferably 5 to 300 m / min, and still more preferably 10 ⁇ 100 m / min.
  • the line speed is too low, the productivity is poor, or the damage to the transparent protective film is too great, and a polarizing film that can withstand the durability test cannot be produced.
  • the line speed is too high, the curable resin composition may not be sufficiently cured, and the target adhesiveness may not be obtained.
  • the easy adhesion which forms the easily bonding layer containing a specific boric acid group containing compound in at least one bonding surface of a polarizer and a transparent protective film before a coating process.
  • a processing step may be provided.
  • the following production method It is a manufacturing method of the polarizing film by which the transparent protective film was laminated
  • the easy-adhesive composition (A) contains a solvent
  • the composition (A) is applied to at least one bonding surface of the polarizer and the transparent protective film, and a drying process or a curing process (such as heat treatment) is performed as necessary. May be performed.
  • a solvent that can stabilize and dissolve or disperse the compound represented by the general formula (1) is preferable.
  • an organic solvent, water, or a mixed solvent thereof can be used.
  • the solvent include esters such as ethyl acetate, butyl acetate and 2-hydroxyethyl acetate; ketones such as methyl ethyl ketone, acetone, cyclohexanone, methyl isobutyl ketone, diethyl ketone, methyl-n-propyl ketone and acetylacetone; tetrahydrofuran ( THF), cyclic ethers such as dioxane; aliphatic or alicyclic hydrocarbons such as n-hexane and cyclohexane; aromatic hydrocarbons such as toluene and xylene; methanol, ethanol, n-propanol, isopropan
  • additives examples include surfactants, plasticizers, tackifiers, low molecular weight polymers, polymerizable monomers, surface lubricants, leveling agents, antioxidants, and corrosion inhibitors.
  • the content of the polymerization initiator in the easy-adhesion layer is preferably less than 2% by weight, more preferably less than 0.5% by weight, and particularly preferably no polymerization initiator is contained.
  • the content of the compound represented by the general formula (1) in the easy-adhesion layer is preferably 1% by weight or more, more preferably 20% by weight or more, and 40% by weight or more. Is more preferable.
  • the method of forming an easily bonding layer on a polarizer using the said easily bonding composition (A), the method of immersing a polarizer directly in the processing bath of a composition (A), and a well-known coating method are used suitably.
  • the coating method include, but are not limited to, roll coating, gravure coating, reverse coating, roll brushing, spray coating, air knife coating, and curtain coating.
  • the thickness of the easy-adhesion layer provided in the polarizer is preferably 2000 nm or less, more preferably 1000 nm or less, and further preferably 500 nm or less.
  • the lower limit of the thickness for the easy-adhesion layer to sufficiently exert the effect includes at least the thickness of the monomolecular film of the compound represented by the general formula (1), preferably 1 nm or more, more Preferably it is 2 nm or more, More preferably, it is 3 nm or more.
  • the polarizing film of the present invention can be used as an optical film laminated with another optical layer in practical use.
  • the optical layer is not particularly limited.
  • a liquid crystal such as a retardation film (including wavelength plates such as 1/2 and 1/4), a visual compensation film, a brightness enhancement film, a reflection plate, and an anti-transmission plate.
  • What becomes an optical layer which may be used for formation of a display apparatus etc. is mention
  • These optical layers can be used as a base film of a base film with an easy-adhesion layer in the present invention, and are subjected to surface modification treatment as necessary to react with hydroxyl groups, carbonyl groups, amino groups, and the like. Has a functional group.
  • an easy-adhesion-treated retardation film comprising the compound represented by the general formula (1) on at least one surface of the retardation film containing at least a reactive functional group on the surface, particularly the general formula (1).
  • the adhesion between the retardation film and the adhesive layer is improved, and as a result, the adhesiveness is particularly improved. preferable.
  • the retardation film a film having a front retardation of 40 nm or more and / or a thickness direction retardation of 80 nm or more can be used.
  • the front phase difference is usually controlled in the range of 40 to 200 nm
  • the thickness direction phase difference is usually controlled in the range of 80 to 300 nm.
  • the retardation film examples include a birefringent film obtained by uniaxially or biaxially stretching a polymer material, a liquid crystal polymer alignment film, and a liquid crystal polymer alignment layer supported by the film.
  • the thickness of the retardation film is not particularly limited, but is generally about 20 to 150 ⁇ m.
  • Re [450] and Re [550] are in-plane retardation values of the retardation film measured with light having a wavelength of 450 nm and 550 nm at 23 ° C., respectively, and ⁇ n is the retardation of the retardation film.
  • NZ is the refractive index in the thickness direction of the retardation film.
  • An inverse wavelength dispersion type retardation film satisfying (the ratio of nx-nz which is birefringence in the thickness direction and nx-ny which is in-plane birefringence) may be used.
  • the pressure-sensitive adhesive layer for adhering to other members such as a liquid crystal cell can be provided on the polarizing film described above or an optical film in which at least one polarizing film is laminated.
  • the pressure-sensitive adhesive forming the pressure-sensitive adhesive layer is not particularly limited.
  • an acrylic polymer, silicone-based polymer, polyester, polyurethane, polyamide, polyether, fluorine-based or rubber-based polymer is appropriately selected.
  • those having excellent optical transparency such as an acrylic pressure-sensitive adhesive, exhibiting appropriate wettability, cohesiveness, and adhesive pressure-sensitive adhesive properties, and being excellent in weather resistance, heat resistance and the like can be preferably used.
  • the adhesive layer can be provided on one side or both sides of a polarizing film or an optical film as a superimposed layer of different compositions or types. Moreover, when providing in both surfaces, it can also be set as adhesive layers, such as a different composition, a kind, and thickness, in the front and back of a polarizing film or an optical film.
  • the thickness of the pressure-sensitive adhesive layer can be appropriately determined according to the purpose of use and adhesive force, and is generally 1 to 500 ⁇ m, preferably 1 to 200 ⁇ m, and particularly preferably 1 to 100 ⁇ m.
  • the exposed surface of the adhesive layer is temporarily covered with a separator for the purpose of preventing contamination until it is put to practical use. Thereby, it can prevent contacting an adhesion layer in the usual handling state.
  • a separator for example, an appropriate thin leaf body such as a plastic film, rubber sheet, paper, cloth, non-woven fabric, net, foamed sheet, metal foil, or a laminate thereof, and a silicone-based or long sheet as necessary.
  • an appropriate release agent such as a chain alkyl type, fluorine type or molybdenum sulfide, can be used.
  • the polarizing film or the optical film of the present invention can be preferably used for forming various devices such as a liquid crystal display device.
  • the liquid crystal display device can be formed according to the conventional method. That is, a liquid crystal display device is generally formed by appropriately assembling components such as a liquid crystal cell, a polarizing film or an optical film, and an illumination system as necessary, and incorporating a drive circuit. There is no limitation in particular except the point which uses the polarizing film or optical film by invention, and it can apply according to the former.
  • the liquid crystal cell any type such as a TN type, an STN type, or a ⁇ type can be used.
  • liquid crystal display devices such as a liquid crystal display device in which a polarizing film or an optical film is disposed on one side or both sides of a liquid crystal cell, or a backlight or a reflector used in an illumination system can be formed.
  • the polarizing film or optical film by this invention can be installed in the one side or both sides of a liquid crystal cell.
  • polarizing film or an optical film on both sides they may be the same or different.
  • liquid crystal display device for example, a single layer or a suitable layer such as a diffusing plate, an antiglare layer, an antireflection film, a protective plate, a prism array, a lens array sheet, a light diffusing plate, a backlight, etc. Two or more layers can be arranged.
  • a laminated body in which a PVA layer having a thickness of 9 ⁇ m is formed on an amorphous PET substrate is produced by air-assisted stretching at a stretching temperature of 130 ° C., and then the stretched laminated body is colored by dyeing. And a colored laminate including a 5 ⁇ m-thick PVA layer stretched integrally with an amorphous PET substrate so that the total stretch ratio is 5.94 times by stretching in boric acid water at a stretching temperature of 65 ° C. An optical film laminate was produced.
  • the PVA molecules in the PVA layer formed on the amorphous PET substrate by such two-stage stretching are oriented in the higher order, and the iodine adsorbed by the dyeing is oriented in the one direction as the polyiodine ion complex.
  • an optical film laminate including a PVA layer having a thickness of 5 ⁇ m constituting the thin polarizer 2 was obtained.
  • Triacetyl cellulose film having a thickness of 25 ⁇ m (trade name: TJ25UL, manufactured by Fuji Film) “TAC1”, 40 ⁇ m thickness (trade name: TJ40ULF, manufactured by Fuji Film), “TAC2”, having a thickness of 60 ⁇ m (product) Name: TG60ULS, manufactured by Fuji Film Co., Ltd.) was used as “TAC3”.
  • a triacetyl cellulose film with a retardation of 41 ⁇ m in thickness (trade name: WVBZ4E4, manufactured by Fuji Film Co., Ltd.) was used as “TAC4”.
  • An acrylic film having a thickness of 40 ⁇ m (trade name: HX-40UC, manufactured by Toyo Kohan Co., Ltd.) was used as “ACRYL”.
  • a cycloolefin film having a thickness of 13 ⁇ m (trade name: ZF14-013, manufactured by Nippon Zeon Co., Ltd.) was used as “COP1”
  • a film having a thickness of 25 ⁇ m (trade name: ZF14-025, manufactured by Nippon Zeon Co., Ltd.) was used as “COP2”.
  • active energy ray As an active energy ray, visible light (gallium filled metal halide lamp) Irradiation device: Fusion UV Systems, Inc. Light HAMMER10 bulb: V bulb Peak illuminance: 1600 mW / cm 2 , integrated dose 1000 / mJ / cm 2 (wavelength 380 to 440 nm) was used. The illuminance of visible light was measured using a Sola-Check system manufactured by Solatell.
  • Active energy ray-curable compound (A) (hereinafter also simply referred to as “component A”) HEAA (hydroxyethylacrylamide), SP value 29.5, acrylic equivalent 115.15, trade name “HEAA” manufactured by Kojin Co., Ltd.
  • component B active energy ray-curable compound
  • 1,9NDA (1,9-nonanediol diacrylate
  • SP value 19.2 acrylic equivalent 134
  • light Acrylate 1.9ND-A trade name “Light Acrylate 1.9ND-A”
  • DCP-A Tricyclodecane Dimethanol Di
  • P2H-A phenoxydiethylene glycol acrylate
  • SP value 20.4 acrylic equivalent 236.26, trade name “Light acrylate P2H-A”, Kyoeisha Chemical Co., Ltd.
  • Active energy ray-curable compound (C) below, simply referred to as “component C"
  • ACMO acryloylmorpholine
  • SP value 22.9 acrylic equivalent 141.17, trade name “ACMO”
  • 4HBA 4-hydroxybutyl acrylate
  • SP value 23.8 acrylic equivalent 144.2
  • M-5700 2-hydroxy-3-phenoxypropyl acrylate
  • SP value 24.4 acrylic equivalent 222.24, trade name “Aronix M-5700”, Toagosei Co., Ltd.
  • Photopolymerization Initiator IRGACURE907 (2-methyl-1- (4-methylthiophenyl) -2-morpholinopropan-1-one, compound described in general formula (3)), trade name “IRGACURE907”, manufactured by BASF
  • Example 1 (Preparation of Polarizing Film)
  • the bonding surface of the thin polarizer 1 was treated with 0.1% 4-vinylphenylboronic acid in isopropyl alcohol.
  • An easy-adhesive composition containing 3% by weight was applied and air-dried at 60 ° C. for 1 minute to remove the solvent, thereby producing a thin polarizer 1 having an easy-adhesive layer on one side.
  • an MCD coater manufactured by Fuji Machinery Co., Ltd.
  • the active energy ray-curable adhesive composition adjusted to the blending amount described in 1 was applied so as to have a thickness of 0.7 ⁇ m, and bonded to the surface of the thin polarizer 1 where the easy-adhesion layer was formed using a roll machine.
  • the active energy ray curing device is irradiated with the visible light to cure the active energy ray-curable adhesive, and then dried with hot air at 70 ° C. for 3 minutes, and transparently protected on one side.
  • a polarizing film having a thin polarizer 1 was obtained.
  • the line speed of bonding was 25 m / min.
  • an MCD coater manufactured by Fuji Machine Co., Ltd.
  • the active energy ray-curable adhesive composition adjusted to the blending amount described in 2 was applied so as to have a thickness of 0.7 ⁇ m, and bonded to a polarizer with an easy-adhesion layer with a roll.
  • the active energy ray irradiation apparatus after irradiating the said visible light with the active energy ray irradiation apparatus from the bonded transparent protective film side and hardening an active energy ray hardening-type adhesive agent, it dried with hot air at 70 degreeC for 3 minute (s).
  • the amorphous PET substrate was peeled off to obtain a polarizing film having a thin polarizing film.
  • the line speed of bonding was 25 m / min.
  • a pressure-sensitive adhesive layer was provided on the transparent protective film side of the polarizing films obtained in Examples and Comparative Examples to prepare a polarizing film with a pressure-sensitive adhesive layer.
  • a CO 2 laser product name: Laser Pro-SPIRIT
  • a polarizing film with a pressure-sensitive adhesive layer is placed on the long side of one of the rectangular shapes of 50 mm ⁇ 150 mm on the inner side by 14 °. Cut into an angled shape (absorption axis direction is 50 mm).
  • the polarizing film 1 with an adhesive layer having a predetermined shape was bonded to a non-alkali glass having a thickness of 0.5 mm to prepare a sample.
  • the sample was subjected to a heat shock of ⁇ 40 to 85 ° C. in an environment of 30 minutes ⁇ 200 times each, and then A part of the polarizing film 1 with the adhesive layer shown in FIG. 1 (of the polarizing film 1 with the adhesive layer). The presence or absence of the occurrence of through cracks in the V-shaped portion on one long side was confirmed. This test was performed 10 times. When a crack occurred, the mark was evaluated as x.
  • the irradiation conditions of the CO 2 laser are as follows. (Irradiation conditions) Wavelength: 10.6 ⁇ m Laser power: 30W Oscillation mode: Pulse oscillation Laser beam diameter: 70 ⁇ m Laser irradiation surface: protective film side
  • the transmittance and degree of polarization of the produced polarizing film were measured using a spectral transmittance measuring device with an integrating sphere (Dot-3c of Murakami Color Research Laboratory).
  • the degree of polarization P is the transmittance when two identical polarizing films are overlapped so that their transmission axes are parallel (parallel transmittance: Tp), and overlapped so that their transmission axes are orthogonal to each other. It is calculated
  • Polarization degree P (%) ⁇ (Tp ⁇ Tc) / (Tp + Tc) ⁇ 1/2 ⁇ 100
  • Each transmittance is represented by a Y value obtained by correcting visibility with a two-degree field of view (C light source) of JIS Z8701, with 100% of the completely polarized light obtained through the Granteller prism polarizer.
  • the polarizing film surface of this polarizing film is subjected to corona treatment and bonded with an acrylic adhesive having a thickness of 20 ⁇ m, and the other surface of the acrylic adhesive is bonded to an alkali-free glass. The initial value of the rate was measured. Subsequently, this polarizing film with glass was put in an environment of 65 ° C.
  • a value obtained by subtracting the initial polarization degree P from the polarization degree P after the lapse of time is defined as a change in polarization degree ( ⁇ polarization degree P), and a numerical value obtained by subtracting the initial transmittance from the transmittance after the lapse of time is represented by a change in transmittance ( ⁇ transmittance) ).
  • ⁇ transmittance if 1.3 or less, the optical durability is good, and if it exceeds 1.3, it means that the optical durability is deteriorated.
  • the ⁇ polarization degree P when it is within ⁇ 0.1, the optical durability is good, and when it is ⁇ 0.1 or less, it means that the optical durability is deteriorated.
  • ⁇ Adhesive strength> The polarizing film was cut into a size of 200 mm parallel to the direction of stretching of the polarizer and 15 mm in the orthogonal direction, and the polarizing film was bonded to a glass plate. Then, cut with a cutter knife between the protective film and the polarizer, and with Tensilon, the protective film and the polarizer are peeled in the 90 ° direction at a peeling speed of 1000 mm / min, and the peel strength (N / 15 mm) is measured. did. When the peel strength exceeds 1.3 (N / 15 mm), the adhesive strength is excellent. When the peel strength is 1.0 to 1.3 (N / mm), the adhesive strength is at a practical level. When it is less than 1.0 (N / mm), it means that the adhesive strength is poor.

Abstract

Provided are: a polarizing film; and a method for manufacturing the same, the polarizing film being capable of suppressing the deterioration of the optical properties of a polarizer in a humidified environment, as well as exhibiting excellent crack durability, which is especially required for an irregular polarizing film subjected to, for example, small-diameter concave R-processing or small-hole processing. The polarizing film has a cellulose-based resin film as a transparent protective film on at least one surface of a polarizer, an adhesive layer being provided between the resin film and the polarizer. The adhesive layer is formed by a cured layer obtained by irradiating an active energy ray-curable adhesive composition with active energy rays, the active energy ray-curable adhesive composition containing predetermined amounts of active energy ray-curable compounds (A), (B), and (C) having SP values of 29.0-32.0 (MJ/m3)1/2, at least 18.0 (MJ/m3)1/2 and less than 21.0 (MJ/m3)1/2, and 21.0-26.0 (MJ/m3)1/2, respectively, on the basis of 100 wt% of the total amount of the composition.

Description

偏光フィルムおよびその製造方法、光学フィルム、ならびに画像表示装置Polarizing film and manufacturing method thereof, optical film, and image display device
 本発明は、偏光子の少なくとも一方の面に、接着剤層を介して透明保護フィルムが設けられている偏光フィルムおよびその製造方法に関する。当該偏光フィルムはこれ単独で、またはこれを積層した光学フィルムとして液晶表示装置(LCD)、有機EL表示装置、CRT、PDPなどの画像表示装置を形成しうる。 The present invention relates to a polarizing film in which a transparent protective film is provided on at least one surface of a polarizer via an adhesive layer and a method for producing the same. The polarizing film can form an image display device such as a liquid crystal display device (LCD), an organic EL display device, a CRT, or a PDP alone or as an optical film obtained by laminating the polarizing film.
 各種画像表示装置においては、画像表示のために偏光フィルムが用いられている。例えば、液晶表示装置(LCD)は、その画像形成方式から液晶パネル表面を形成するガラス基板の両側に偏光フィルムを配置することが必要不可欠である。また、有機EL表示装置では、金属電極での外光の鏡面反射を遮蔽するために、有機発光層の視認側に、偏光フィルムと1/4波長板を積層した円偏光フィルムが配置される。 In various image display devices, a polarizing film is used for image display. For example, in a liquid crystal display device (LCD), it is indispensable to dispose polarizing films on both sides of a glass substrate on which a liquid crystal panel surface is formed because of its image forming method. Further, in the organic EL display device, a circularly polarizing film in which a polarizing film and a quarter wavelength plate are laminated is disposed on the viewing side of the organic light emitting layer in order to shield the specular reflection of external light on the metal electrode.
 前記偏光フィルムとしては、一般的には、ポリビニルアルコール系フィルムとヨウ素などの二色性材料からなる偏光子の片面又は両面に、保護フィルムをポリビニルアルコール系接着剤や活性エネルギー線硬化性接着剤などにより貼り合わせたものが用いられている。 As the polarizing film, generally, a polyvinyl alcohol adhesive, an active energy ray curable adhesive, or the like is provided on one or both sides of a polarizer made of a dichroic material such as a polyvinyl alcohol film and iodine. The thing stuck together by is used.
 前記偏光フィルムは、熱衝撃(例えば、-40℃と85℃の温度条件を繰り返すヒートショック試験)の過酷な環境下では、偏光子の収縮応力の変化によって、偏光子の吸収軸方向の全体にクラック(貫通クラック)が生じやすいという問題がある。従って、偏光子の収縮を抑制し、熱衝撃の影響を軽減するために、厚み10μm以下の薄型偏光子であれば、収縮応力の変化が小さいため、貫通クラックは発生しにくくなる。例えば、厚み10μm以下の薄型偏光子の片面又は両面に保護フィルムが貼り合せられ、貫通クラックの発生が抑制された偏光フィルムが開示されている(例えば、下記特許文献1参照)。 In a severe environment of thermal shock (for example, a heat shock test in which a temperature condition of −40 ° C. and 85 ° C. is repeated), the polarizing film spreads along the absorption axis direction of the polarizer due to a change in the contraction stress of the polarizer. There is a problem that cracks (through cracks) are likely to occur. Therefore, in order to suppress the shrinkage of the polarizer and reduce the influence of thermal shock, if the thin polarizer has a thickness of 10 μm or less, the change in the shrinkage stress is small, so that the through crack is less likely to occur. For example, a polarizing film in which a protective film is bonded to one side or both sides of a thin polarizer having a thickness of 10 μm or less and generation of through cracks is suppressed is disclosed (for example, see Patent Document 1 below).
 一方で、厚み10μm以下の薄型偏光子は、加湿環境下での光学特性が低下しやすいという問題がある。よって、下記特許文献2では前記薄型偏光子に透湿度が極めて低い樹脂フィルムを保護フィルムとして使用し、薄型偏光子の加湿による偏光子の劣化を抑制している。 On the other hand, a thin polarizer having a thickness of 10 μm or less has a problem that the optical characteristics in a humidified environment are likely to deteriorate. Therefore, in the following Patent Document 2, a resin film having extremely low moisture permeability is used as a protective film for the thin polarizer, and the deterioration of the polarizer due to humidification of the thin polarizer is suppressed.
 また近年、自動車のメーター表示部やスマートウォッチなどにおいても偏光板が使用されてきており、そのデザイン性などから、偏光板の形状を矩形以外にして用いることや、偏光板に貫通穴を形成することなども望まれてきている(例えば、下記特許文献3参照)。これらのような異形加工においては、従来には見られなかったような、より繊細で精緻な加工処理や、より複雑な加工処理が求められることが増加しており、小径凹R加工や小径穴加工が施される場合があり、小径穴加工や小径凹R加工などの凹加工部においては、形状が短形の場合と比べてクラックが発生しやすい傾向があることが判明した。 In recent years, polarizing plates have also been used in automobile meter displays, smart watches, etc., and due to their design, etc., the polarizing plate can be used in a shape other than rectangular, or a through hole can be formed in the polarizing plate. It has also been desired (see, for example, Patent Document 3 below). In the profile processing such as these, there is an increasing demand for more delicate and precise processing and more complicated processing that have not been seen in the past, such as small-diameter concave R processing and small-diameter holes. It has been found that there is a tendency that cracks are likely to occur in recessed portions such as small-diameter hole processing and small-diameter concave R processing as compared with the case of a short shape.
特開2015-152911号公報Japanese Patent Laying-Open No. 2015-152911 特開2017-211433号公報JP 2017-2111433 A 特開2018-12182号公報JP2018-12182A
 特許文献2に記載の技術では、薄型偏光子に透湿度が極めて低い樹脂フィルムを保護フィルムに使用した偏光フィルムを使用し、薄型偏光子の加湿環境下の劣化や熱衝撃時のクラックの発生抑制を試みている。ただし、近年の小径凹R加工や小径穴加工が施された異形偏光フィルムでの熱衝撃時の加工部へのクラックの有無を評価する、より過酷なクラック試験をクリアできる耐久性を求められつつある。したがって、現在までに報告されている偏光フィルムについては、クラックに対する耐久性の点でさらなる改良の余地があるのが実情であった。 The technology described in Patent Document 2 uses a polarizing film that uses a resin film with extremely low moisture permeability as a protective film for the thin polarizer, and suppresses the deterioration of the thin polarizer in a humidified environment and the occurrence of cracks during thermal shock. Are trying. However, while evaluating the presence or absence of cracks in the processed part at the time of thermal shock in a deformed polarizing film subjected to recent small-diameter concave R processing and small-diameter hole processing, durability that can clear the more severe crack test is being sought. is there. Therefore, the actual situation is that the polarizing films reported up to now have room for further improvement in terms of durability against cracks.
 本発明は上記実情に鑑みて開発されたものであり、加湿環境下での光学特性の低下抑制と、例えば小径凹R加工や小径穴加工が施された異形偏光フィルムで特に要求される、優れたクラック耐久性とを両立可能な偏光フィルムおよびその製造方法を提供することを目的とする。 The present invention has been developed in view of the above circumstances, and is particularly required for a deformed polarizing film subjected to suppression of deterioration of optical characteristics under a humidified environment, for example, small-diameter concave R processing or small-diameter hole processing. An object of the present invention is to provide a polarizing film capable of achieving both crack durability and a method for producing the same.
 さらには、前記偏光フィルムが少なくとも1枚積層された光学フィルム、さらには前記偏光フィルムおよび/または前記光学フィルムが用いられている画像表示装置を提供することを目的とする。 Furthermore, an object is to provide an optical film in which at least one polarizing film is laminated, and further an image display device using the polarizing film and / or the optical film.
 上記課題は下記構成により解決し得る。即ち本発明は、偏光子の少なくとも一方の面に、接着剤層を介して透明保護フィルムが設けられている偏光フィルムであって、前記透明保護フィルムが、セルロース系樹脂フィルムであり、前記接着剤層が、活性エネルギー線硬化型接着剤組成物に活性エネルギー線を照射してなる硬化物層により形成されたものであり、前記活性エネルギー線硬化型接着剤組成物が、組成物全量を100重量%としたとき、SP値が29.0(MJ/m1/2以上32.0(MJ/m1/2以下である活性エネルギー線硬化型化合物(A)を0.0~4.0重量%、SP値が18.0(MJ/m1/2以上21.0(MJ/m1/2未満である活性エネルギー線硬化型化合物(B)を5.0~98.0重量%、およびSP値が21.0(MJ/m1/2以上26.0(MJ/m1/2以下である活性エネルギー線硬化型化合物(C)を5.0~98.0重量%含有するものであることを特徴とする偏光フィルムに関する。 The above problem can be solved by the following configuration. That is, the present invention is a polarizing film in which a transparent protective film is provided on at least one surface of a polarizer via an adhesive layer, and the transparent protective film is a cellulose resin film, and the adhesive The layer is formed by a cured product layer formed by irradiating an active energy ray-curable adhesive composition with active energy rays, and the active energy ray-curable adhesive composition has a total weight of 100% by weight. %, The active energy ray-curable compound (A) having an SP value of 29.0 (MJ / m 3 ) 1/2 or more and 32.0 (MJ / m 3 ) 1/2 or less is 0.0 to The active energy ray-curable compound (B) having 4.0% by weight and an SP value of 18.0 (MJ / m 3 ) 1/2 or more and less than 21.0 (MJ / m 3 ) 1/2 is 5.0. ~ 98.0 wt%, and SP value is 21 Is 0 (MJ / m 3) 1/2 or more 26.0 (MJ / m 3) 1/2 which is an active energy ray-curable compound (C) 5.0 ~ 98.0 wt% content is less The present invention relates to a polarizing film.
 上記偏光フィルムにおいて、前記偏光子の厚みが、3μm以上、15μm以下であることが好ましい。 In the polarizing film, the thickness of the polarizer is preferably 3 μm or more and 15 μm or less.
 上記偏光フィルムにおいて、前記活性エネルギー線硬化型接着剤組成物が、組成物全量を100重量%としたとき前記活性エネルギー線硬化型化合物(B)を20~80重量%含有することが好ましい。 In the polarizing film, the active energy ray-curable adhesive composition preferably contains 20 to 80% by weight of the active energy ray-curable compound (B) when the total amount of the composition is 100% by weight.
 上記偏光フィルムにおいて、前記活性エネルギー線硬化型接着剤組成物が、(メタ)アクリルモノマーを重合してなるアクリル系オリゴマー(D)を含有することが好ましい。 In the polarizing film, it is preferable that the active energy ray-curable adhesive composition contains an acrylic oligomer (D) obtained by polymerizing a (meth) acrylic monomer.
 上記偏光フィルムにおいて、下記式(1)で表される前記活性エネルギー線硬化型接着剤組成物のアクリル当量Caeが140以上であることが好ましい。Cae=1/Σ(W/Nae) (1)、
 前記式(1)中、Wは組成物中の活性エネルギー線硬化型化合物Nの質量分率であり、Naeは活性エネルギー線硬化型化合物Nのアクリル当量である。
The said polarizing film WHEREIN: It is preferable that the acrylic equivalent Cae of the said active energy ray hardening-type adhesive composition represented by following formula (1) is 140 or more. C ae = 1 / Σ (W N / N ae ) (1),
In the formula (1), W N is a mass fraction of the active energy ray-curable compound N in the composition, and N ae is an acrylic equivalent of the active energy ray-curable compound N.
 上記偏光フィルムにおいて、前記活性エネルギー線硬化型接着剤組成物が、水素引き抜き作用のあるラジカル重合開始剤を含有することが好ましい。 In the polarizing film, it is preferable that the active energy ray-curable adhesive composition contains a radical polymerization initiator having a hydrogen abstracting action.
 上記偏光フィルムにおいて、前記ラジカル重合開始剤が、チオキサントン系ラジカル重合開始剤であることが好ましい。 In the polarizing film, the radical polymerization initiator is preferably a thioxanthone radical polymerization initiator.
 上記偏光フィルムにおいて、前記活性エネルギー線硬化型接着剤組成物が、アクリル系オリゴマー(D)を含有するものであり、
 前記透明保護フィルムと前記接着剤層との間に、これらの組成が連続的に変化する相溶層が形成されており、
 前記相溶層の厚みをP(μm)とし、組成物全量を100重量%としたときの前記アクリル系オリゴマー(D)の含有量をQ重量%としたとき、P×Qの値が10よりも小さいものであることが好ましい。
In the polarizing film, the active energy ray-curable adhesive composition contains an acrylic oligomer (D),
Between the transparent protective film and the adhesive layer, a compatible layer in which these compositions continuously change is formed,
When the thickness of the compatible layer is P (μm) and the content of the acrylic oligomer (D) when the total amount of the composition is 100% by weight is Q% by weight, the value of P × Q is 10 Is preferably small.
 上記偏光フィルムにおいて、前記偏光子および前記透明保護フィルムの少なくとも一方の貼合面に、下記一般式(1):
Figure JPOXMLDOC01-appb-C000005
で表される化合物(ただし、Xは反応性基を含む官能基であり、RおよびRはそれぞれ独立に、水素原子、置換基を有してもよい、脂肪族炭化水素基、アリール基、またはヘテロ環基を表す)を備え、
 前記一般式(1)で表される化合物が、前記偏光子と前記接着剤層との間、および前記透明保護フィルムと前記接着剤層との間の一方または両方に介在することが好ましい。
In the polarizing film, at least one bonding surface of the polarizer and the transparent protective film has the following general formula (1):
Figure JPOXMLDOC01-appb-C000005
(Wherein X is a functional group containing a reactive group, and R 1 and R 2 are each independently a hydrogen atom, an aliphatic hydrocarbon group which may have a substituent, or an aryl group. Or represents a heterocyclic group),
It is preferable that the compound represented by the general formula (1) is interposed between one or both of the polarizer and the adhesive layer and the transparent protective film and the adhesive layer.
 上記偏光フィルムにおいて、前記一般式(1)で表される化合物が、下記一般式(1’)
Figure JPOXMLDOC01-appb-C000006
で表される化合物(ただし、Yは有機基であり、X、RおよびRは前記と同じ)であることが好ましい。
In the polarizing film, the compound represented by the general formula (1) is represented by the following general formula (1 ′).
Figure JPOXMLDOC01-appb-C000006
It is preferable that Y is an organic group (wherein X, R 1 and R 2 are the same as described above).
 上記偏光フィルムにおいて、前記偏光子の貼合面に前記一般式(1)で表される化合物を備えることが好ましい。 In the polarizing film, it is preferable that the bonding surface of the polarizer includes a compound represented by the general formula (1).
 上記偏光フィルムにおいて、前記一般式(1)で表される化合物が有する反応性基が、α,β-不飽和カルボニル基、ビニル基、ビニルエーテル基、エポキシ基、オキセタン基、アミノ基、アルデヒド基、メルカプト基、ハロゲン基からなる群より選択される少なくとも1種の反応性基であることが好ましい。 In the polarizing film, the reactive group possessed by the compound represented by the general formula (1) is an α, β-unsaturated carbonyl group, a vinyl group, a vinyl ether group, an epoxy group, an oxetane group, an amino group, an aldehyde group, It is preferably at least one reactive group selected from the group consisting of mercapto groups and halogen groups.
 また本発明は、偏光子および透明保護フィルムの少なくとも一方の面に、活性エネルギー線硬化型接着剤組成物を塗工する塗工工程と、前記偏光子および前記透明保護フィルムとを貼り合わせる貼合工程と、前記偏光子面側または前記透明保護フィルム面側から活性エネルギー線を照射して、前記活性エネルギー線硬化型接着剤組成物を硬化させることにより得られた接着剤層を介して、前記偏光子および前記透明保護フィルムを接着させる接着工程とを含み、前記透明保護フィルムが、セルロース系樹脂フィルムであり、前記活性エネルギー線硬化型接着剤組成物が、組成物全量を100重量%としたとき、SP値が29.0(MJ/m1/2以上32.0(MJ/m1/2以下である活性エネルギー線硬化型化合物(A)を0.0~4.0重量%、SP値が18.0(MJ/m1/2以上21.0(MJ/m1/2未満である活性エネルギー線硬化型化合物(B)を5.0~98.0重量%、およびSP値が21.0(MJ/m1/2以上26.0(MJ/m1/2以下である活性エネルギー線硬化型化合物(C)を5.0~98.0重量%含有するものであることを特徴とする偏光フィルムの製造方法に関する。 Further, the present invention provides a bonding process in which an active energy ray-curable adhesive composition is applied to at least one surface of a polarizer and a transparent protective film, and the polarizer and the transparent protective film are bonded together. Through the adhesive layer obtained by irradiating an active energy ray from the polarizer surface side or the transparent protective film surface side and curing the active energy ray-curable adhesive composition, The transparent protective film is a cellulose-based resin film, and the active energy ray-curable adhesive composition is 100% by weight of the total composition. when, SP value 29.0 (MJ / m 3) 1/2 or more 32.0 (MJ / m 3) the active energy ray-curable compound is less than half the (a) 1.0 to 4.0 wt%, SP value of 18.0 (MJ / m 3) 1/2 or more 21.0 (MJ / m 3) The active energy ray-curable compound is less than 1/2 the (B) An active energy ray-curable compound having a SP value of 5.0 to 98.0% by weight and an SP value of 21.0 (MJ / m 3 ) 1/2 or more and 26.0 (MJ / m 3 ) 1/2 or less (C ) In an amount of 5.0 to 98.0% by weight.
 上記偏光フィルムの製造方法において、前記偏光子および前記透明保護フィルムの少なくとも一方の貼合面に、下記一般式(1):
Figure JPOXMLDOC01-appb-C000007
で表される化合物(ただし、Xは反応性基を含む官能基であり、RおよびRはそれぞれ独立に、水素原子、置換基を有してもよい、脂肪族炭化水素基、アリール基、またはヘテロ環基を表す)を付着させる易接着処理工程を含むことが好ましい。
In the manufacturing method of the said polarizing film, the following general formula (1): on the bonding surface of at least one of the said polarizer and the said transparent protective film:
Figure JPOXMLDOC01-appb-C000007
(Wherein X is a functional group containing a reactive group, and R 1 and R 2 are each independently a hydrogen atom, an aliphatic hydrocarbon group which may have a substituent, or an aryl group. Or an easy adhesion treatment step of attaching a heterocyclic group.
 上記偏光フィルムの製造方法において、前記一般式(1)で表される化合物が、下記一般式(1’)
Figure JPOXMLDOC01-appb-C000008
で表される化合物(ただし、Yは有機基であり、X、RおよびRは前記と同じ)であることが好ましい。
In the manufacturing method of the said polarizing film, the compound represented by the said General formula (1) is the following general formula (1 ').
Figure JPOXMLDOC01-appb-C000008
It is preferable that Y is an organic group (wherein X, R 1 and R 2 are the same as described above).
 上記偏光フィルムの製造方法において、前記塗工工程前に、前記偏光子および前記透明保護フィルムの少なくとも一方の面であって、貼り合わせる側の面に、コロナ処理、プラズマ処理、エキシマー処理またはフレーム処理を行うことが好ましい。 In the method for producing a polarizing film, prior to the coating step, at least one surface of the polarizer and the transparent protective film, and a surface to be bonded is subjected to corona treatment, plasma treatment, excimer treatment, or frame treatment. It is preferable to carry out.
 上記偏光フィルムの製造方法において、前記活性エネルギー線は、波長範囲380~450nmの可視光線を含むものであることが好ましい。 In the method for producing a polarizing film, the active energy ray preferably contains visible light having a wavelength range of 380 to 450 nm.
 上記偏光フィルムの製造方法において、前記活性エネルギー線は、波長範囲380~440nmの積算照度と波長範囲250~370nmの積算照度との比が100:0~100:50であることが好ましい。 In the method for producing a polarizing film, the active energy ray preferably has a ratio of an integrated illuminance in a wavelength range of 380 to 440 nm to an integrated illuminance in a wavelength range of 250 to 370 nm of 100: 0 to 100: 50.
 さらに本発明は、前記いずれかに記載の偏光フィルムが、少なくとも1枚積層されていることを特徴とする光学フィルム、前記いずれかに記載の偏光フィルム、および/または前記記載の光学フィルムが用いられていることを特徴とする画像表示装置に関する。 Furthermore, in the present invention, at least one polarizing film according to any one of the above is laminated, the polarizing film according to any one of the above, and / or the above optical film. The present invention relates to an image display device.
 小径凹R加工や小径穴加工が施された異形偏光フィルムのみならず、形状が短形である通常の偏光フィルムであっても、様々な要因により、加湿環境下での光学特性の低下抑制と、優れたクラック耐久性との両立が困難であることは前記のとおりである。本発明者らがこれらの両立を図るべく鋭意検討した結果、まず偏光子と透明保護フィルムとの接着性を向上し、かつ光学耐久性を向上した接着剤層を形成し得る(i)活性エネルギー線硬化型接着剤組成物を開発した上で、最適な(ii)透明保護フィルムを選択し、(i)と組み合わせることにより、前記課題の両立が達成し得ることを見出した。 Not only irregular polarizing films with small-diameter concave R processing and small-diameter hole processing, but also normal polarizing films with a short shape, due to various factors, it is possible to suppress the deterioration of optical characteristics in a humidified environment. As described above, it is difficult to achieve both excellent crack durability. As a result of intensive studies by the present inventors to achieve both of these, first, it is possible to form an adhesive layer that improves the adhesiveness between the polarizer and the transparent protective film and improves the optical durability. (I) Active energy After developing a wire curable adhesive composition, it has been found that the optimal (ii) transparent protective film is selected and combined with (i) to achieve both of the above problems.
 まず、(i)活性エネルギー線硬化型接着剤組成物について説明する。偏光子と透明保護フィルムとの接着性を向上し、かつ光学耐久性を向上した接着剤層を形成するため、本発明では活性エネルギー線硬化型接着剤組成物を、少なくとも活性エネルギー線硬化型化合物(A)、活性エネルギー線硬化型化合物(B)、および活性エネルギー線硬化型化合物(C)を含有するものとする。活性エネルギー線硬化型化合物(A)のSP値は29.0(MJ/m1/2以上32.0(MJ/m1/2以下であり、組成物全量を100重量%としたとき、その組成比率は0.0~4.0重量%である。かかる活性エネルギー線硬化型化合物(A)はSP値が高く、例えばPVA系偏光子(例えばSP値32.8)および透明保護フィルムとしてのケン化トリアセチルセルロース(例えばSP値32.7)と、接着剤層との接着性向上に大きく寄与する。その一方で、活性エネルギー線硬化型接着剤組成物中の活性エネルギー線硬化型化合物(A)の含有量が多いと、光学耐久性が悪化する。したがって、組成物全量を100重量%としたとき、活性エネルギー線硬化型化合物(A)の上限を4.0重量%とすることが好ましく、2.0重量%とすることがより好ましく、1.5重量%とすることが好ましく、1.0重量%とすることがさらに好ましく、活性エネルギー線硬化型化合物(A)を含まないことが特に好ましい。 First, (i) the active energy ray-curable adhesive composition will be described. In order to form an adhesive layer having improved adhesion between the polarizer and the transparent protective film and improved optical durability, the active energy ray-curable adhesive composition is used in the present invention as an active energy ray-curable compound. It shall contain (A), an active energy ray-curable compound (B), and an active energy ray-curable compound (C). The SP value of the active energy ray-curable compound (A) is 29.0 (MJ / m 3 ) 1/2 or more and 32.0 (MJ / m 3 ) 1/2 or less, and the total amount of the composition is 100% by weight. The composition ratio is 0.0 to 4.0% by weight. Such an active energy ray-curable compound (A) has a high SP value, for example, a PVA polarizer (for example, SP value 32.8) and a saponified triacetyl cellulose (for example, SP value 32.7) as a transparent protective film, It greatly contributes to the improvement of adhesiveness with the adhesive layer. On the other hand, if the content of the active energy ray-curable compound (A) in the active energy ray-curable adhesive composition is large, the optical durability is deteriorated. Therefore, when the total amount of the composition is 100% by weight, the upper limit of the active energy ray-curable compound (A) is preferably 4.0% by weight, more preferably 2.0% by weight. It is preferably 5% by weight, more preferably 1.0% by weight, and particularly preferably no active energy ray curable compound (A).
 活性エネルギー線硬化型化合物(B)のSP値は18.0(MJ/m1/2以上21.0(MJ/m1/2未満であり、その組成比率は5.0~98.0重量%である。かかる活性エネルギー線硬化型化合物(B)はSP値が低く、水(SP値47.9)とSP値が大きく離れており、接着剤層の耐水性向上に大きく寄与する。組成物全量を100重量%としたとき、その組成比率は20~80重量%であることが好ましく、25~70重量%であることがより好ましい。 The SP value of the active energy ray-curable compound (B) is 18.0 (MJ / m 3 ) 1/2 or more and less than 21.0 (MJ / m 3 ) 1/2 , and the composition ratio is 5.0 to 98.0% by weight. Such an active energy ray-curable compound (B) has a low SP value and is far away from water (SP value 47.9), which greatly contributes to improving the water resistance of the adhesive layer. When the total amount of the composition is 100% by weight, the composition ratio is preferably 20 to 80% by weight, and more preferably 25 to 70% by weight.
 活性エネルギー線硬化型化合物(C)のSP値は21.0(MJ/m1/2以上26.0(MJ/m1/2以下であり、その組成比率は5.0~98.0重量%である。活性エネルギー線硬化型化合物(C)のSP値は、例えば透明保護フィルムとしての未ケン化トリアセチルセルロースのSP値(例えば23.3)およびアクリルフィルムのSP値(例えば22.2)と近いため、これらの透明保護フィルムとの接着性向上に寄与する。組成物全量を100重量%としたとき、その組成比率は20~80重量%であることが好ましく、25~70重量%であることがより好ましい。 The SP value of the active energy ray-curable compound (C) is 21.0 (MJ / m 3 ) 1/2 or more and 26.0 (MJ / m 3 ) 1/2 or less, and the composition ratio is 5.0 to 98.0% by weight. The SP value of the active energy ray-curable compound (C) is close to the SP value (for example, 23.3) of unsaponified triacetyl cellulose as a transparent protective film and the SP value (for example, 22.2) of an acrylic film, for example. It contributes to the improvement of adhesiveness with these transparent protective films. When the total amount of the composition is 100% by weight, the composition ratio is preferably 20 to 80% by weight, and more preferably 25 to 70% by weight.
 本発明では、前記記載の(i)活性エネルギー線硬化型接着剤組成物により、特定の(ii)透明保護フィルムと、偏光子とを接着させる。 In the present invention, a specific (ii) transparent protective film and a polarizer are bonded by the above-described (i) active energy ray-curable adhesive composition.
 (ii)透明保護フィルムとしては、セルロース系樹脂フィルムを使用する。セルロース系樹脂フィルムは熱衝撃時に寸法変化が小さく、線膨張係数が低い。その一方で、透湿度が高い。したがって、偏光フィルムの、加湿環境下での光学特性の低下抑制と、優れたクラック耐久性との両立のために、セルロース系樹脂フィルムにはプラス面とマイナス面が併存するが、前記記載の(i)活性エネルギー線硬化型接着剤組成物の硬化物層からなる接着剤層を用いて偏光子と接着させることにより、セルロース系樹脂フィルムのマイナス面を補い、前記課題の両立が図れる。 (Ii) As the transparent protective film, a cellulose resin film is used. Cellulosic resin films have a small dimensional change upon thermal shock and a low coefficient of linear expansion. On the other hand, the moisture permeability is high. Therefore, in order to achieve both suppression of deterioration of optical properties in a humidified environment of the polarizing film and excellent crack durability, the cellulose-based resin film has both a positive surface and a negative surface. i) By adhering to a polarizer using an adhesive layer composed of a cured product layer of an active energy ray-curable adhesive composition, the negative side of the cellulose resin film can be compensated and both of the above problems can be achieved.
 特に本発明では、特定の(i)活性エネルギー線硬化型接着剤組成物の硬化物層からなる接着剤層を介し、特定の(ii)透明保護フィルムと、厚みが3μm以上、15μm以下である特定の(iii)薄型偏光子とを接着させることにより偏光フィルムを構成すると、偏光フィルムの、加湿環境下での光学特性の低下抑制と、優れたクラック耐久性とをさらに高いレベルで両立できるため好ましい。 In particular, in the present invention, the specific (ii) transparent protective film and the thickness are 3 μm or more and 15 μm or less through the adhesive layer composed of the cured layer of the specific (i) active energy ray-curable adhesive composition. When a polarizing film is constructed by adhering a specific (iii) thin polarizer, it is possible to achieve both higher suppression of deterioration of optical properties of the polarizing film in a humidified environment and excellent crack durability at a higher level. preferable.
クラック評価試験を実施した粘着剤層付偏光フィルムの概略図。Schematic of the polarizing film with an adhesive layer which implemented the crack evaluation test.
 本発明に係る偏光フィルムは、特定の活性エネルギー線硬化型接着剤組成物の硬化物層からなる接着剤層を介し、特定の透明保護フィルムと、偏光子とを接着させることにより偏光フィルムを構成する。 The polarizing film which concerns on this invention comprises a specific transparent protective film and a polarizer through the adhesive bond layer which consists of a hardened | cured material layer of a specific active energy ray hardening-type adhesive composition, and comprises a polarizing film. To do.
<活性エネルギー線硬化型接着剤組成物>
 活性エネルギー線硬化型接着剤組成物は、硬化性成分として、活性エネルギー線硬化型化合物(A)、(B)および(C)を含有する。具体的には、組成物全量を100重量%としたとき、SP値が29.0(MJ/m1/2以上32.0(MJ/m1/2以下である活性エネルギー線硬化型化合物(A)を0.0~4.0重量%、SP値が18.0(MJ/m1/2以上21.0(MJ/m1/2未満である活性エネルギー線硬化型化合物(B)を5.0~98.0重量%、およびSP値が21.0(MJ/m1/2以上26.0(MJ/m1/2以下である活性エネルギー線硬化型化合物(C)を5.0~98.0重量%含有する。なお、本発明において、「組成物全量」とは、活性エネルギー線硬化型化合物に加えて、各種開始剤や添加剤を含む全量を意味するものとする。
<Active energy ray-curable adhesive composition>
The active energy ray-curable adhesive composition contains active energy ray-curable compounds (A), (B), and (C) as curable components. Specifically, the active energy ray having an SP value of 29.0 (MJ / m 3 ) 1/2 or more and 32.0 (MJ / m 3 ) 1/2 or less when the total amount of the composition is 100% by weight. Active energy of 0.0 to 4.0% by weight of curable compound (A) and SP value of 18.0 (MJ / m 3 ) 1/2 or more and less than 21.0 (MJ / m 3 ) 1/2 The linear curable compound (B) is 5.0 to 98.0% by weight, and the SP value is 21.0 (MJ / m 3 ) 1/2 or more and 26.0 (MJ / m 3 ) 1/2 or less. The active energy ray-curable compound (C) is contained in an amount of 5.0 to 98.0% by weight. In the present invention, the “composition total amount” means the total amount including various initiators and additives in addition to the active energy ray-curable compound.
 ここで、本発明におけるSP値(溶解性パラメータ)の算出法について、以下に説明する。 Here, the calculation method of the SP value (solubility parameter) in the present invention will be described below.
(溶解度パラメーター(SP値)の算出法)
 本発明において、活性エネルギー線硬化型化合物や偏光子、各種透明保護フィルムなどの溶解度パラメーター(SP値)は、Fedorsの算出法[「ポリマー・エンジニアリング・アンド・サイエンス(Polymer Eng.& Sci.)」,第14巻,第2号(1974),第148~154ページ参照]すなわち、
(Calculation method of solubility parameter (SP value))
In the present invention, the solubility parameter (SP value) of an active energy ray-curable compound, a polarizer, various transparent protective films and the like is calculated by Fedors [“Polymer Engineering & Sci.”]. , Vol. 14, No. 2 (1974), pages 148-154]
Figure JPOXMLDOC01-appb-M000009
(ただしΔeiは原子または基に帰属する25℃における蒸発エネルギー、Δviは25℃におけるモル体積である)にて計算して求めることができる。
Figure JPOXMLDOC01-appb-M000009
(Where Δei is the evaporation energy at 25 ° C. belonging to the atom or group, and Δvi is the molar volume at 25 ° C.).
 上記の数式中のΔeiおよびΔviに、主な分子中のi個の原子および基に与えられた一定の数値を示す。また、原子または基に対して与えられたΔeおよびΔvの数値の代表例を、以下の表1に示す。 [Delta] ei and [Delta] vi in the above formulas represent constant numerical values given to i atoms and groups in the main molecule. Also, representative examples of numerical values of Δe and Δv given to atoms or groups are shown in Table 1 below.
Figure JPOXMLDOC01-appb-T000010
Figure JPOXMLDOC01-appb-T000010
 活性エネルギー線硬化型化合物(A)は、(メタ)アクリレート基などのラジカル重合性基を有し、かつSP値が29.0(MJ/m1/2以上32.0(MJ/m1/2以下である化合物であれば限定なく使用することができる。活性エネルギー線硬化型化合物(A)の具体例としては、例えば、ヒドロキシエチルアクリルアミド(SP値29.5)、N-メチロールアクリルアミド(SP値31.5)などが挙げられる。なお、本発明において、(メタ)アクリレート基とは、アクリレート基および/またはメタクリレート基を意味する。 The active energy ray-curable compound (A) has a radical polymerizable group such as a (meth) acrylate group and has an SP value of 29.0 (MJ / m 3 ) 1/2 or more and 32.0 (MJ / m). 3 ) Any compound that is ½ or less can be used without limitation. Specific examples of the active energy ray-curable compound (A) include hydroxyethyl acrylamide (SP value 29.5), N-methylol acrylamide (SP value 31.5) and the like. In the present invention, the (meth) acrylate group means an acrylate group and / or a methacrylate group.
 活性エネルギー線硬化型化合物(B)は、(メタ)アクリレート基などのラジカル重合性基を有し、かつSP値が18.0(MJ/m1/2以上21.0(MJ/m1/2未満である化合物であれば限定なく使用することができる。活性エネルギー線硬化型化合物(B)の具体例としては、例えば、トリプロピレングリコールジアクリレート(SP値19.0)、1,9-ノナンジオールジアクリレート(SP値19.2)、トリシクロデカンジメタノールジアクリレート(SP値20.3)、環状トリメチロールプロパンフォルマルアクリレート(SP値19.1)、ジオキサングリコールジアクリレート(SP値19.4)、EO変性ジグリセリンテトラアクリレート(SP値20.9)などが挙げられる。なお、活性エネルギー線硬化型化合物(B)としては市販品も好適に使用可能であり、例えばアロニックスM-220(東亞合成社製、SP値19.0)、ライトアクリレート1,9ND-A(共栄社化学社製、SP値19.2)、ライトアクリレートDGE-4A(共栄社化学社製、SP値20.9)、ライトアクリレートDCP-A(共栄社化学社製、SP値20.3)、SR-531(SARTOMER社製、SP値19.1)、CD-536(SARTOMER社製、SP値19.4)などが挙げられる。 The active energy ray-curable compound (B) has a radical polymerizable group such as a (meth) acrylate group and has an SP value of 18.0 (MJ / m 3 ) 1/2 or more and 21.0 (MJ / m). 3 ) Any compound that is less than ½ can be used without limitation. Specific examples of the active energy ray-curable compound (B) include, for example, tripropylene glycol diacrylate (SP value 19.0), 1,9-nonanediol diacrylate (SP value 19.2), tricyclodecanedi. Methanol diacrylate (SP value 20.3), cyclic trimethylolpropane formal acrylate (SP value 19.1), dioxane glycol diacrylate (SP value 19.4), EO-modified diglycerin tetraacrylate (SP value 20.9) ) And the like. Commercially available products can also be suitably used as the active energy ray-curable compound (B). For example, Aronix M-220 (manufactured by Toagosei Co., Ltd., SP value 19.0), light acrylate 1,9ND-A (Kyoeisha) Chemical company, SP value 19.2), light acrylate DGE-4A (manufactured by Kyoeisha Chemical Co., SP value 20.9), light acrylate DCP-A (manufactured by Kyoeisha Chemical Co., SP value 20.3), SR-531 (Manufactured by SARTOMER, SP value 19.1), CD-536 (manufactured by SARTOMER, SP value 19.4) and the like.
 活性エネルギー線硬化型化合物(C)は、(メタ)アクリレート基などのラジカル重合性基を有し、かつSP値が21.0(MJ/m1/2以上26.0(MJ/m1/2以下である化合物であれば限定なく使用することができる。活性エネルギー線硬化型化合物(C)の具体例としては、例えば、アクリロイルモルホリン(SP値22.9)、N-メトキシメチルアクリルアミド(SP値22.9)、N-エトキシメチルアクリルアミド(SP値22.3)などが挙げられる。なお、活性エネルギー線硬化型化合物(C)としては市販品も好適に使用可能であり、例えばACMO(興人社製、SP値22.9)、ワスマー2MA(笠野興産社製、SP値22.9)、ワスマーEMA(笠野興産社製、SP値22.3)、ワスマー3MA(笠野興産社製、SP値22.4)などが挙げられる。 The active energy ray-curable compound (C) has a radical polymerizable group such as a (meth) acrylate group and has an SP value of 21.0 (MJ / m 3 ) 1/2 or more and 26.0 (MJ / m). 3 ) Any compound that is ½ or less can be used without limitation. Specific examples of the active energy ray-curable compound (C) include, for example, acryloylmorpholine (SP value 22.9), N-methoxymethylacrylamide (SP value 22.9), N-ethoxymethylacrylamide (SP value 22. 3). In addition, a commercial item can also be used suitably as an active energy ray hardening-type compound (C), for example, ACMO (the Kojin company make, SP value 22.9), Wasmer 2MA (the Kasano Kosan company make, SP value 22. 9), Wasmer EMA (manufactured by Kasano Kosan Co., Ltd., SP value 22.3), Wasmer 3MA (manufactured by Kasano Kosan Co., Ltd., SP value 22.4), and the like.
 なお本発明においては、下記式(1)で表される活性エネルギー線硬化型接着剤組成物のアクリル当量Caeが140以上であると、活性エネルギー線硬化型接着剤組成物が硬化する際の硬化収縮を抑制することができる。これにより、被着体、特には偏光子との接着性が向上するため好ましい。
 Cae=1/Σ(W/Nae) (1)
 前記式(1)中、Wは組成物中の活性エネルギー線硬化型化合物Nの質量分率であり、Naeは活性エネルギー線硬化型化合物Nのアクリル当量である。なお、本発明において、活性エネルギー線硬化型接着剤組成物のアクリル当量が所定以上である場合に、得られる接着剤層の接着力が高まる理由としては、以下のように推定可能である。
In addition, in this invention, when the acrylic equivalent Cae of the active energy ray-curable adhesive composition represented by the following formula (1) is 140 or more, the active energy ray-curable adhesive composition is cured. Curing shrinkage can be suppressed. This is preferable because adhesion to an adherend, particularly a polarizer, is improved.
C ae = 1 / Σ (W N / N ae ) (1)
In the formula (1), W N is a mass fraction of the active energy ray-curable compound N in the composition, and N ae is an acrylic equivalent of the active energy ray-curable compound N. In addition, in this invention, when the acrylic equivalent of an active energy ray hardening-type adhesive composition is more than predetermined, it can estimate as follows why the adhesive force of the adhesive layer obtained increases.
 活性エネルギー線硬化型接着剤組成物のアクリル当量が上がれば上がるほど、該組成物に活性エネルギー線が照射され、硬化する際、共有結合形成により生ずる体積収縮を抑制する効果がある。これにより、接着剤層と被着体との界面に溜まる応力を緩和することができ、その結果、接着剤層の接着力が向上する。 The higher the acrylic equivalent of the active energy ray-curable adhesive composition is, the more effective it is to suppress the volume shrinkage caused by the formation of covalent bonds when the composition is irradiated with active energy rays and cured. Thereby, the stress collected at the interface between the adhesive layer and the adherend can be relaxed, and as a result, the adhesive force of the adhesive layer is improved.
 前記アクリル当量Caeは155以上であることがより好ましく、165以上であることがさらに好ましい。なお、本発明ではアクリル当量を以下のとおり定義する。
 (アクリル当量)=(アクリルモノマーの分子量)/(アクリルモノマー1分子中に含まれる(メタ)アクリロイル基数)
The acrylic equivalent C ae is more preferably 155 or more, and further preferably 165 or more. In the present invention, the acrylic equivalent is defined as follows.
(Acrylic equivalent) = (molecular weight of acrylic monomer) / (number of (meth) acryloyl groups contained in one molecule of acrylic monomer)
 活性エネルギー線硬化型接着剤組成物は、硬化性成分としての活性エネルギー線硬化型化合物(A)、(B)および(C)に加えて、(メタ)アクリルモノマーを重合してなるアクリル系オリゴマー(D)を含有してもよい。活性エネルギー線硬化型接着剤組成物中に(D)成分を含有することで、該組成物に活性エネルギー線を照射・硬化させる際の体積収縮を低減し、接着剤層と、偏光子および透明保護フィルムなどの被着体との界面応力を低減することができる。その結果、接着剤層と被着体との接着性の低下を抑制することができる。硬化物層(接着剤層)の硬化収縮を十分に抑制するためには、接着剤組成物中、アクリル系オリゴマー(D)を3.0重量%以上含有することが好ましく、5.0重量%以上含有することがより好ましい。一方、接着剤組成物中のアクリル系オリゴマー(D)の含有量が多すぎると、該組成物に活性エネルギー線を照射した際の反応速度の低下が激しく、硬化不良となる場合がある。したがって、接着剤組成物中のアクリル系オリゴマー(D)の含有量は、25重量%以下であることが好ましく、15重量%以下であることがより好ましい。 The active energy ray-curable adhesive composition is an acrylic oligomer obtained by polymerizing a (meth) acrylic monomer in addition to the active energy ray-curable compounds (A), (B) and (C) as curable components. (D) may be contained. By containing the component (D) in the active energy ray-curable adhesive composition, volume shrinkage when the active energy ray is irradiated and cured on the composition is reduced, and the adhesive layer, the polarizer, and the transparent Interfacial stress with an adherend such as a protective film can be reduced. As a result, it is possible to suppress a decrease in adhesiveness between the adhesive layer and the adherend. In order to sufficiently suppress the curing shrinkage of the cured product layer (adhesive layer), the adhesive composition preferably contains 3.0% by weight or more of the acrylic oligomer (D), 5.0% by weight. It is more preferable to contain above. On the other hand, when there is too much content of the acrylic oligomer (D) in adhesive composition, the fall of the reaction rate at the time of irradiating an active energy ray to this composition is intense, and it may become a curing defect. Therefore, the content of the acrylic oligomer (D) in the adhesive composition is preferably 25% by weight or less, and more preferably 15% by weight or less.
 活性エネルギー線硬化型接着剤組成物は、塗工時の作業性や均一性を考慮した場合、低粘度であることが好ましいため、(メタ)アクリルモノマーを重合してなるアクリル系オリゴマー(D)も低粘度であることが好ましい。低粘度であって、かつ接着剤層の硬化収縮を防止できるアクリル系オリゴマーとしては、重量平均分子量(Mw)が15000以下のものが好ましく、10000以下のものがより好ましく、5000以下のものが特に好ましい。一方、硬化物層(接着剤層)の硬化収縮を十分に抑制するためには、アクリル系オリゴマー(D)の重量平均分子量(Mw)が500以上であることが好ましく、1000以上であることがより好ましく、1500以上であることが特に好ましい。アクリル系オリゴマー(D)を構成する(メタ)アクリルモノマーとしては、具体的には例えば、メチル(メタ)アクリレート、エチル(メタ)アクリレート、N-プロピル(メタ)アクリレート、イソプロピル(メタ)アクリレート、2-メチル-2-ニトロプロピル(メタ)アクリレート、N-ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、S-ブチル(メタ)アクリレート、T-ブチル(メタ)アクリレート、N-ペンチル(メタ)アクリレート、T-ペンチル(メタ)アクリレート、3-ペンチル(メタ)アクリレート、2,2-ジメチルブチル(メタ)アクリレート、N-ヘキシル(メタ)アクリレート、セチル(メタ)アクリレート、N-オクチル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、4-メチル-2-プロピルペンチル(メタ)アクリレート、N-オクタデシル(メタ)アクリレートなどの(メタ)アクリル酸(炭素数1-20)アルキルエステル類、さらに、例えば、シクロアルキル(メタ)アクリレート(例えば、シクロヘキシル(メタ)アクリレート、シクロペンチル(メタ)アクリレートなど)、アラルキル(メタ)アクリレート(例えば、ベンジル(メタ)アクリレートなど)、多環式(メタ)アクリレート(例えば、2-イソボルニル(メタ)アクリレート、2-ノルボルニルメチル(メタ)アクリレート、5-ノルボルネン-2-イル-メチル(メタ)アクリレート、3-メチル-2-ノルボルニルメチル(メタ)アクリレートなど)、ヒドロキシル基含有(メタ)アクリル酸エステル類(例えば、ヒドロキシエチル(メタ)アクリレート、2-ヒドロキシプロピル(メタ)アクリレート、2,3-ジヒドロキシプロピルメチル-ブチル(メタ)メタクリレートなど)、アルコキシ基またはフェノキシ基含有(メタ)アクリル酸エステル類(2-メトキシエチル(メタ)アクリレート、2-エトキシエチル(メタ)アクリレート、2-メトキシメトキシエチル(メタ)アクリレート、3-メトキシブチル(メタ)アクリレート、エチルカルビトール(メタ)アクリレート、フェノキシエチル(メタ)アクリレートなど)、エポキシ基含有(メタ)アクリル酸エステル類(例えば、グリシジル(メタ)アクリレートなど)、ハロゲン含有(メタ)アクリル酸エステル類(例えば、2,2,2-トリフルオロエチル(メタ)アクリレート、2,2,2-トリフルオロエチルエチル(メタ)アクリレート、テトラフルオロプロピル(メタ)アクリレート、ヘキサフルオロプロピル(メタ)アクリレート、オクタフルオロペンチル(メタ)アクリレート、ヘプタデカフルオロデシル(メタ)アクリレートなど)、アルキルアミノアルキル(メタ)アクリレート(例えば、ジメチルアミノエチル(メタ)アクリレートなど)などが挙げられる。これら(メタ)アクリレートは、単独使用または2種類以上併用することができる。アクリル系オリゴマー(D)の具体例としては、東亞合成社製「ARUFON」、綜研化学社製「アクトフロー」、BASFジャパン社製「JONCRYL」などが挙げられる。 The active energy ray-curable adhesive composition preferably has a low viscosity when considering workability and uniformity during coating, and therefore an acrylic oligomer (D) formed by polymerizing a (meth) acrylic monomer. It is also preferable that the viscosity is low. The acrylic oligomer having a low viscosity and capable of preventing curing shrinkage of the adhesive layer preferably has a weight average molecular weight (Mw) of 15000 or less, more preferably 10,000 or less, and particularly preferably 5000 or less. preferable. On the other hand, in order to sufficiently suppress the curing shrinkage of the cured product layer (adhesive layer), the weight average molecular weight (Mw) of the acrylic oligomer (D) is preferably 500 or more, and more preferably 1000 or more. More preferably, it is particularly preferably 1500 or more. Specific examples of the (meth) acrylic monomer constituting the acrylic oligomer (D) include methyl (meth) acrylate, ethyl (meth) acrylate, N-propyl (meth) acrylate, isopropyl (meth) acrylate, 2 -Methyl-2-nitropropyl (meth) acrylate, N-butyl (meth) acrylate, isobutyl (meth) acrylate, S-butyl (meth) acrylate, T-butyl (meth) acrylate, N-pentyl (meth) acrylate, T-pentyl (meth) acrylate, 3-pentyl (meth) acrylate, 2,2-dimethylbutyl (meth) acrylate, N-hexyl (meth) acrylate, cetyl (meth) acrylate, N-octyl (meth) acrylate, 2 -Ethylhexyl (meth) acryl (Meth) acrylic acid (carbon number 1-20) alkyl esters such as 4-methyl-2-propylpentyl (meth) acrylate and N-octadecyl (meth) acrylate, and further, for example, cycloalkyl (meth) Acrylate (eg, cyclohexyl (meth) acrylate, cyclopentyl (meth) acrylate, etc.), aralkyl (meth) acrylate (eg, benzyl (meth) acrylate, etc.), polycyclic (meth) acrylate (eg, 2-isobornyl (meth) Acrylate, 2-norbornylmethyl (meth) acrylate, 5-norbornen-2-yl-methyl (meth) acrylate, 3-methyl-2-norbornylmethyl (meth) acrylate, etc.), hydroxyl group-containing (meth) Acrylic esters (e.g., Droxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 2,3-dihydroxypropylmethyl-butyl (meth) methacrylate, etc.), alkoxy group or phenoxy group-containing (meth) acrylic acid esters (2-methoxyethyl ( (Meth) acrylate, 2-ethoxyethyl (meth) acrylate, 2-methoxymethoxyethyl (meth) acrylate, 3-methoxybutyl (meth) acrylate, ethyl carbitol (meth) acrylate, phenoxyethyl (meth) acrylate, etc.), epoxy Group-containing (meth) acrylic acid esters (for example, glycidyl (meth) acrylate), halogen-containing (meth) acrylic acid esters (for example, 2,2,2-trifluoroethyl (meth) acrylate, 2,2 , 2-trifluoroethylethyl (meth) acrylate, tetrafluoropropyl (meth) acrylate, hexafluoropropyl (meth) acrylate, octafluoropentyl (meth) acrylate, heptadecafluorodecyl (meth) acrylate, etc.), alkylaminoalkyl (Meth) acrylate (for example, dimethylaminoethyl (meth) acrylate etc.) etc. are mentioned. These (meth) acrylates can be used alone or in combination of two or more. Specific examples of the acrylic oligomer (D) include “ARUFON” manufactured by Toagosei Co., Ltd., “Act Flow” manufactured by Soken Chemical Co., Ltd., “JONCRYL” manufactured by BASF Japan.
 活性エネルギー線硬化型接着剤組成物は、水素引き抜き作用のあるラジカル重合開始剤(E)を含有することが好ましい。かかる構成によれば、特に高湿度環境または水中から取り出した直後(非乾燥状態)であっても、偏光フィルムの有する接着剤層の接着性が著しく向上する。この理由は明らかでは無いが、以下の原因が考えられる。活性エネルギー線硬化型接着剤組成物中に水素引き抜き作用のあるラジカル重合開始剤(E)が存在すると、活性エネルギー線硬化型化合物が重合することにより、接着剤層を構成するベースポリマーが形成されつつ、活性エネルギー線硬化型化合物の例えばメチレン基などから水素が引き抜かれ、ラジカルが発生する。そして、ラジカルが発生したメチレン基などとPVAなどの偏光子の水酸基とが反応し、接着剤層と偏光子との間に共有結合が形成される。その結果、特に非乾燥状態であっても、偏光フィルムの有する接着剤層の接着性が著しく向上するものと推測される。 The active energy ray-curable adhesive composition preferably contains a radical polymerization initiator (E) having a hydrogen abstracting action. According to such a configuration, the adhesiveness of the adhesive layer of the polarizing film is remarkably improved even in a high humidity environment or immediately after being taken out from water (non-dried state). The reason for this is not clear, but the following causes are considered. When the radical polymerization initiator (E) having a hydrogen abstraction action is present in the active energy ray curable adhesive composition, the active energy ray curable compound is polymerized to form a base polymer constituting the adhesive layer. However, hydrogen is extracted from, for example, a methylene group of the active energy ray-curable compound to generate radicals. And the methylene group etc. which the radical generate | occur | produced, and the hydroxyl group of polarizers, such as PVA, react, and a covalent bond is formed between an adhesive bond layer and a polarizer. As a result, it is speculated that the adhesiveness of the adhesive layer of the polarizing film is remarkably improved even in a non-dry state.
 本発明においては、水素引き抜き作用のあるラジカル重合開始剤(E)として、例えばチオキサントン系ラジカル重合開始剤、ベンゾフェノン系ラジカル重合開始剤などが挙げられる。チオキサントン系ラジカル重合開始剤としては、例えば下記一般式(2)で表される化合物が挙げられる。
Figure JPOXMLDOC01-appb-C000011
(式中、RおよびRは-H、-CHCH、-iPrまたはClを示し、RおよびRは同一または異なっても良い)
In the present invention, examples of the radical polymerization initiator (E) having a hydrogen abstracting action include thioxanthone radical polymerization initiators and benzophenone radical polymerization initiators. Examples of the thioxanthone radical polymerization initiator include compounds represented by the following general formula (2).
Figure JPOXMLDOC01-appb-C000011
(Wherein R 3 and R 4 represent —H, —CH 2 CH 3 , —iPr or Cl, and R 3 and R 4 may be the same or different)
 一般式(2)で表される化合物を使用した場合、380nm以上の光に対して高感度な光重合開始剤を単独で使用した場合に比べて接着性に優れる。380nm以上の光に対して高感度な光重合開始剤については後述する。一般式(2)で表される化合物の中でも、RおよびRが-CHCHであるジエチルチオキサントンが特に好ましい。 When the compound represented by the general formula (2) is used, the adhesiveness is excellent as compared with the case where a photopolymerization initiator having high sensitivity to light of 380 nm or more is used alone. A photopolymerization initiator that is highly sensitive to light of 380 nm or more will be described later. Among the compounds represented by the general formula (2), diethylthioxanthone in which R 3 and R 4 are —CH 2 CH 3 is particularly preferable.
一般式(2)の光重合開始剤は、UV吸収能を有する透明保護フィルムを透過する長波長の光によって重合を開始することができるため、UV吸収性フィルム越しでも接着剤を硬化できる。具体的には例えば、トリアセチルセルロース-偏光子-トリアセチルセルロースのように両面にUV吸収能を有する透明保護フィルムを積層する場合でも、一般式(2)の光重合開始剤を含有する場合、接着剤組成物の硬化が可能である。 Since the photopolymerization initiator of the general formula (2) can initiate polymerization by light having a long wavelength that passes through a transparent protective film having UV absorbing ability, the adhesive can be cured even through the UV absorbing film. Specifically, for example, even when laminating a transparent protective film having UV absorbing ability on both sides like triacetylcellulose-polarizer-triacetylcellulose, when containing a photopolymerization initiator of the general formula (2), Curing of the adhesive composition is possible.
組成物中の水素引き抜き作用のあるラジカル重合開始剤(E)の組成比率、特には一般式(2)で表される化合物の組成比率は、組成物全量を100重量%としたとき、0.1~10重量%であることが好ましく、0.2~5重量%であることがより好ましい。 The composition ratio of the radical polymerization initiator (E) having a hydrogen abstracting action in the composition, particularly the composition ratio of the compound represented by the general formula (2), is 0.00 when the total amount of the composition is 100% by weight. It is preferably 1 to 10% by weight, and more preferably 0.2 to 5% by weight.
 また、必要に応じて重合開始助剤を添加することが好ましい。重合開始助剤としては、トリエチルアミン、ジエチルアミン、N-メチルジエタノールアミン、エタノールアミン、4-ジメチルアミノ安息香酸、4-ジメチルアミノ安息香酸メチル、4-ジメチルアミノ安息香酸エチル、4-ジメチルアミノ安息香酸イソアミルなどが挙げられ、4-ジメチルアミノ安息香酸エチルが特に好ましい。重合開始助剤を使用する場合、その添加量は、組成物全量を100重量%としたとき、通常0~5重量%、好ましくは0~4重量%、最も好ましくは0~3重量%である。 Further, it is preferable to add a polymerization initiation assistant as necessary. Examples of polymerization initiators include triethylamine, diethylamine, N-methyldiethanolamine, ethanolamine, 4-dimethylaminobenzoic acid, methyl 4-dimethylaminobenzoate, ethyl 4-dimethylaminobenzoate, isoamyl 4-dimethylaminobenzoate, etc. Among them, ethyl 4-dimethylaminobenzoate is particularly preferable. When a polymerization initiation assistant is used, its addition amount is usually 0 to 5% by weight, preferably 0 to 4% by weight, most preferably 0 to 3% by weight, when the total amount of the composition is 100% by weight. .
 また、必要に応じて公知の光重合開始剤を併用することができる。UV吸収能を有する透明保護フィルムは、380nm以下の光を透過しないため、光重合開始剤としては、380nm以上の光に対して高感度な光重合開始剤を使用することが好ましい。具体的には、2-メチル-1-(4-メチルチオフェニル)-2-モルフォリノプロパン-1-オン、2-ベンジル-2-ジメチルアミノ-1-(4-モルフォリノフェニル)-ブタノン-1、2-(ジメチルアミノ)-2-[(4-メチルフェニル)メチル]-1-[4-(4-モルホリニル)フェニル]-1-ブタノン、2,4,6-トリメチルベンゾイル-ジフェニル-フォスフィンオキサイド、ビス(2,4,6-トリメチルベンゾイル)-フェニルフォスフィンオキサイド、ビス(Η5-2,4-シクロペンタジエン-1-イル)-ビス(2,6-ジフルオロ-3-(1H-ピロール-1-イル)-フェニル)チタニウムなどが挙げられる。 Further, a known photopolymerization initiator can be used in combination as necessary. Since the transparent protective film having UV absorbing ability does not transmit light of 380 nm or less, it is preferable to use a photopolymerization initiator that is highly sensitive to light of 380 nm or more as the photopolymerization initiator. Specifically, 2-methyl-1- (4-methylthiophenyl) -2-morpholinopropan-1-one, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1 2- (dimethylamino) -2-[(4-methylphenyl) methyl] -1- [4- (4-morpholinyl) phenyl] -1-butanone, 2,4,6-trimethylbenzoyl-diphenyl-phosphine Oxide, bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide, bis (Η5-2,4-cyclopentadien-1-yl) -bis (2,6-difluoro-3- (1H-pyrrole) 1-yl) -phenyl) titanium and the like.
特に、光重合開始剤として、一般式(2)の光重合開始剤に加えて、さらに下記一般式(3)で表される化合物;
Figure JPOXMLDOC01-appb-C000012
(式中、R、RおよびRは-H、-CH、-CHCH、-iPrまたはClを示し、R、RおよびRは同一または異なっても良い)を含有することが好ましい。上記一般式(2)および一般式(3)の光重合開始剤を併用することで、これらの光増感反応により反応が高効率化し、接着剤層の接着性が特に向上する。
In particular, as a photopolymerization initiator, in addition to the photopolymerization initiator of the general formula (2), a compound represented by the following general formula (3);
Figure JPOXMLDOC01-appb-C000012
Wherein R 5 , R 6 and R 7 are —H, —CH 3 , —CH 2 CH 3 , —iPr or Cl, and R 5 , R 6 and R 7 may be the same or different. It is preferable to contain. By using the photopolymerization initiators of the above general formula (2) and general formula (3) in combination, the reaction becomes highly efficient by these photosensitization reactions, and the adhesiveness of the adhesive layer is particularly improved.
 上記活性エネルギー線硬化型接着剤組成物において、さらに水素引き抜き作用のあるラジカル重合開始剤(E)とともに、活性メチレン基を有する活性エネルギー線硬化型化合物を含有することが好ましい。かかる構成によれば、偏光フィルムの有する接着剤層の接着性がさらに向上する。 The active energy ray-curable adhesive composition preferably further contains an active energy ray-curable compound having an active methylene group together with a radical polymerization initiator (E) having a hydrogen abstracting action. According to this structure, the adhesiveness of the adhesive bond layer which a polarizing film has further improves.
 活性メチレン基を有する活性エネルギー線硬化型化合物は、末端または分子中に(メタ)アクリル基などの活性二重結合基を有し、かつ活性メチレン基を有する化合物である。活性メチレン基としては、例えばアセトアセチル基、アルコキシマロニル基、またはシアノアセチル基などが挙げられる。活性メチレン基を有する活性エネルギー線硬化型化合物の具体例としては、例えば2-アセトアセトキシエチル(メタ)アクリレート、2-アセトアセトキシプロピル(メタ)アクリレート、2-アセトアセトキシ-1-メチルエチル(メタ)アクリレートなどのアセトアセトキシアルキル(メタ)アクリレート;2-エトキシマロニルオキシエチル(メタ)アクリレート、2-シアノアセトキシエチル(メタ)アクリレート、N-(2-シアノアセトキシエチル)アクリルアミド、N-(2-プロピオニルアセトキシブチル)アクリルアミド、N-(4-アセトアセトキシメチルベンジル)アクリルアミド、N-(2-アセトアセチルアミノエチル)アクリルアミドなどが挙げられる。なお、活性メチレン基を有する活性エネルギー線硬化型化合物のSP値は特に限定されるものではなく、任意の値の化合物が使用可能である。 The active energy ray-curable compound having an active methylene group is a compound having an active double bond group such as a (meth) acryl group at the terminal or in the molecule and having an active methylene group. Examples of the active methylene group include an acetoacetyl group, an alkoxymalonyl group, and a cyanoacetyl group. Specific examples of the active energy ray-curable compound having an active methylene group include 2-acetoacetoxyethyl (meth) acrylate, 2-acetoacetoxypropyl (meth) acrylate, 2-acetoacetoxy-1-methylethyl (meth), for example. Acetoacetoxyalkyl (meth) acrylate such as acrylate; 2-ethoxymalonyloxyethyl (meth) acrylate, 2-cyanoacetoxyethyl (meth) acrylate, N- (2-cyanoacetoxyethyl) acrylamide, N- (2-propionylacetoxy Butyl) acrylamide, N- (4-acetoacetoxymethylbenzyl) acrylamide, N- (2-acetoacetylaminoethyl) acrylamide and the like. In addition, the SP value of the active energy ray-curable compound having an active methylene group is not particularly limited, and a compound having an arbitrary value can be used.
 <光酸発生剤>
 上記活性エネルギー線硬化型樹脂組成物において、光酸発生剤を含有することができる。上記活性エネルギー線硬化型樹脂組成物が光酸発生剤を含有する場合、光酸発生剤を含有しない場合に比べて、接着剤層の耐水性および耐久性を飛躍的に向上することができる。光酸発生剤は、下記一般式(4)で表すことができる。
<Photo acid generator>
The active energy ray-curable resin composition may contain a photoacid generator. When the said active energy ray hardening-type resin composition contains a photo-acid generator, the water resistance and durability of an adhesive bond layer can be improved significantly compared with the case where a photo-acid generator is not contained. The photoacid generator can be represented by the following general formula (4).
 一般式(4)
Figure JPOXMLDOC01-appb-C000013
 (ただし、Lは、任意のオニウムカチオンを表す。また、Xは、PF 、SbF 、AsF 、SbCl 、BiCl 、SnCl 、ClO 、ジチオカルバメートアニオン、SCN-よりからなる群より選択されるカウンターアニオンを表す。)
General formula (4)
Figure JPOXMLDOC01-appb-C000013
(However, L + represents an arbitrary onium cation. X represents PF 6 , SbF 6 , AsF 6 , SbCl 6 , BiCl 5 , SnCl 6 , ClO 4 , dithiocarbamate. Represents a counter anion selected from the group consisting of an anion and SCN-)
 次に、一般式(4)中のカウンターアニオンXについて説明する。 Next, the counter anion X in the general formula (4) will be described.
 一般式(4)中のカウンターアニオンX
は原理的に特に限定されるものではないが、非求核性アニオンが好ましい。カウンターアニオンXが非求核性アニオンの場合、分子内に共存するカチオンや併用される各種材料における求核反応が起こりにくいため、結果として一般式(4)で表記される光酸発生剤自身やそれを用いた組成物の経時安定性を向上させることが可能である。ここでいう非求核性アニオンとは、求核反応を起こす能力が低いアニオンを指す。このようなアニオンとしては、PF 、SbF 、AsF 、SbCl 、BiCl 、SnCl 、ClO 、ジチオカルバメートアニオン、SCNなどが挙げられる。
Counter anion X in general formula (4)
Is not particularly limited in principle, but non-nucleophilic anions are preferred. When the counter anion X is a non-nucleophilic anion, a nucleophilic reaction is unlikely to occur in cations coexisting in the molecule and various materials used in combination, and as a result, the photoacid generator itself represented by the general formula (4) It is possible to improve the aging stability of a composition using the same. The non-nucleophilic anion here refers to an anion having a low ability to cause a nucleophilic reaction. Examples of such anions include PF 6 , SbF 6 , AsF 6 , SbCl 6 , BiCl 5 , SnCl 6 , ClO 4 , dithiocarbamate anion, SCN − and the like.
 具体的には、「サイラキュアーUVI-6992」、「サイラキュアーUVI-6974」(以上、ダウ・ケミカル日本株式会社製)、「アデカオプトマーSP150」、「アデカオプトマーSP152」、「アデカオプトマーSP170」、「アデカオプトマーSP172」(以上、株式会社ADEKA製)、「IRGACURE250」(チバスペシャルティーケミカルズ社製)、「CI-5102」、「CI-2855」(以上、日本曹達社製)、「サンエイドSI-60L」、「サンエイドSI-80L」、「サンエイドSI-100L」、「サンエイドSI-110L」、「サンエイドSI-180L」(以上、三新化学社製)、「CPI-100P」、「CPI-100A」(以上、サンアプロ株式会社製)、「WPI-069」、「WPI-113」、「WPI-116」、「WPI-041」、「WPI-044」、「WPI-054」、「WPI-055」、「WPAG-281」、「WPAG-567」、「WPAG-596」(以上、和光純薬社製)が本発明の光酸発生剤の好ましい具体例として挙げられる。 Specifically, “Syracure UVI-6922”, “Syracure UVI-6974” (manufactured by Dow Chemical Japan Co., Ltd.), “Adekaoptomer SP150”, “Adekaoptomer SP152”, “Adekaoptomer” “SP170”, “Adekaoptomer SP172” (manufactured by ADEKA Corporation), “IRGACURE250” (manufactured by Ciba Specialty Chemicals), “CI-5102”, “CI-2855” (manufactured by Nippon Soda Co., Ltd.), “Sun-Aid SI-60L”, “Sun-Aid SI-80L”, “Sun-Aid SI-100L”, “Sun-Aid SI-110L”, “Sun-Aid SI-180L” (manufactured by Sanshin Chemical Co., Ltd.), “CPI-100P”, "CPI-100A" (San Apro Co., Ltd.), "WPI-06 "," WPI-113 "," WPI-116 "," WPI-041 "," WPI-044 "," WPI-054 "," WPI-055 "," WPAG-281 "," WPAG-567 " “WPAG-596” (manufactured by Wako Pure Chemical Industries, Ltd.) is a preferred specific example of the photoacid generator of the present invention.
 光酸発生剤の含有量は、組成物の全量に対して、10重量%以下であり、0.01~10重量%であることが好ましく、0.05~5重量%であることがより好ましく、0.1~3重量%であることが特に好ましい。 The content of the photoacid generator is 10% by weight or less, preferably 0.01 to 10% by weight, more preferably 0.05 to 5% by weight, based on the total amount of the composition. 0.1 to 3% by weight is particularly preferable.
 <アルコキシ基、エポキシ基いずれかを含む化合物>
 上記活性エネルギー線硬化型接着剤組成物中に光酸発生剤とアルコキシ基、エポキシ基いずれかを含む化合物を併用することができる。
<Compound containing either alkoxy group or epoxy group>
The active energy ray-curable adhesive composition can be used in combination with a compound containing a photoacid generator and either an alkoxy group or an epoxy group.
 (エポキシ基を有する化合物及び高分子)
 分子内に1個以上のエポキシ基を有する化合物又は分子内に2個以上のエポキシ基を有する高分子(エポキシ樹脂)を用いる場合は、エポキシ基との反応性を有する官能基を分子内に二つ以上有する化合物を併用してもよい。ここでエポキシ基との反応性を有する官能基とは、例えば、カルボキシル基、フェノール性水酸基、メルカプト基、1級又は2級の芳香族アミノ基などが挙げられる。これらの官能基は、3次元硬化性を考慮して、一分子中に2つ以上有することが特に好ましい。
(Compound having epoxy group and polymer)
When using a compound having one or more epoxy groups in the molecule or a polymer (epoxy resin) having two or more epoxy groups in the molecule, two functional groups having reactivity with the epoxy group are contained in the molecule. Two or more compounds may be used in combination. Here, examples of the functional group having reactivity with an epoxy group include a carboxyl group, a phenolic hydroxyl group, a mercapto group, and a primary or secondary aromatic amino group. It is particularly preferable to have two or more of these functional groups in one molecule in consideration of three-dimensional curability.
 分子内に1個以上のエポキシ基を有する高分子としては、例えば、エポキシ樹脂が挙げられ、ビスフェノールAとエピクロルヒドリンから誘導されるビスフェノールA型エポキシ樹脂、ビスフェノールFとエピクロルヒドリンから誘導されるビスフェノールF型エポキシ樹脂、ビスフェノールS型エポキシ樹脂、フェノールノボラック型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂、ビスフェノールAノボラック型エポキシ樹脂、ビスフェノールFノボラック型エポキシ樹脂、脂環式エポキシ樹脂、ジフェニルエーテル型エポキシ樹脂、ハイドロキノン型エポキシ樹脂、ナフタレン型エポキシ樹脂、ビフェニル型エポキシ樹脂、フルオレン型エポキシ樹脂、3官能型エポキシ樹脂や4官能型エポキシ樹脂などの多官能型エポキシ樹脂、グリシジルエステル型エポキシ樹脂、グリシジルアミン型エポキシ樹脂、ヒダントイン型エポキシ樹脂、イソシアヌレート型エポキシ樹脂、脂肪族鎖状エポキシ樹脂などがあり、これらのエポキシ樹脂はハロゲン化されていてもよく、水素添加されていてもよい。市販されているエポキシ樹脂製品としては、例えばジャパンエポキシレジン株式会社製のJERコート828、1001、801N、806、807、152、604、630、871、YX8000、YX8034、YX4000、DIC株式会社製のエピクロン830、EXA835LV、HP4032D、HP820、株式会社ADEKA製のEP4100シリーズ、EP4000シリーズ、EPUシリーズ、ダイセル化学株式会社製のセロキサイドシリーズ(2021、2021P、2083、2085、3000など)、エポリードシリーズ、EHPEシリーズ、新日鐵化学社製のYDシリーズ、YDFシリーズ、YDCNシリーズ、YDBシリーズ、フェノキシ樹脂(ビスフェノール類とエピクロルヒドリンより合成されるポリヒドロキシポリエーテルで両末端にエポキシ基を有する;YPシリーズなど)、ナガセケムテックス社製のデナコールシリーズ、共栄社化学社製のエポライトシリーズなどが挙げられるがこれらに限定されるものではない。これらのエポキシ樹脂は、2種以上を併用してもよい。 Examples of the polymer having one or more epoxy groups in the molecule include epoxy resins, bisphenol A type epoxy resins derived from bisphenol A and epichlorohydrin, bisphenol F type epoxy derived from bisphenol F and epichlorohydrin. Resin, bisphenol S type epoxy resin, phenol novolak type epoxy resin, cresol novolak type epoxy resin, bisphenol A novolak type epoxy resin, bisphenol F novolak type epoxy resin, alicyclic epoxy resin, diphenyl ether type epoxy resin, hydroquinone type epoxy resin, Multifunctional epoxy resin such as naphthalene type epoxy resin, biphenyl type epoxy resin, fluorene type epoxy resin, trifunctional type epoxy resin and tetrafunctional type epoxy resin , Glycidyl ester type epoxy resin, glycidyl amine type epoxy resin, hydantoin type epoxy resin, isocyanurate type epoxy resin, aliphatic chain epoxy resin, etc. These epoxy resins may be halogenated and hydrogenated It may be. As commercially available epoxy resin products, for example, JER Coat 828, 1001, 801N, 806, 807, 152, 604, 630, 871, YX8000, YX8034, YX4000 manufactured by Japan Epoxy Resin Co., Ltd., Epicron manufactured by DIC Corporation 830, EXA835LV, HP4032D, HP820, EP4100 series, EP4000 series, EPU series, manufactured by ADEKA Co., Ltd., Celoxide series (2021, 2021P, 2083, 2085, 3000, etc.) manufactured by Daicel Chemical Co., Ltd., Epolide series, EHPE Series, YD series, YDF series, YDCN series, YDB series, phenoxy resins (polysynthesized from bisphenols and epichlorohydrin) Mud carboxymethyl at both ends with polyether having an epoxy group; and YP series), Nagase ChemteX Corporation of Denacol series manufactured by Kyoeisha although chemical Co. Epo light series are exemplified but not limited thereto. Two or more of these epoxy resins may be used in combination.
 (アルコキシル基を有する化合物及び高分子)
 分子内にアルコキシル基を有する化合物としては、分子内に1個以上のアルコキシル基を有するものであれば特に制限なく、公知のものを使用できる。このような化合物としては、メラミン化合物、アミノ樹脂、シランカップリング剤などが代表として挙げられる。
(Compounds and polymers having an alkoxyl group)
The compound having an alkoxyl group in the molecule is not particularly limited as long as it has one or more alkoxyl groups in the molecule, and known compounds can be used. Representative examples of such compounds include melamine compounds, amino resins, and silane coupling agents.
 アルコキシ基、エポキシ基いずれかを含む化合物の配合量は、組成物の全量に対して、通常、30重量%以下であり、組成物中の化合物の含有量が多すぎると、接着性が低下し、落下試験に対する耐衝撃性が悪化する場合がある。組成物中の化合物の含有量は、20重量%以下であることがより好ましい。一方、耐水性の点から、組成物中、化合物を2重量%以上含有することが好ましく、5重量%以上含有することがより好ましい。 The compounding amount of the compound containing either an alkoxy group or an epoxy group is usually 30% by weight or less with respect to the total amount of the composition, and if the content of the compound in the composition is too large, the adhesiveness decreases. In some cases, the impact resistance to the drop test is deteriorated. The content of the compound in the composition is more preferably 20% by weight or less. On the other hand, from the viewpoint of water resistance, the compound preferably contains 2% by weight or more, more preferably 5% by weight or more in the composition.
 <シランカップリング剤>
 シランカップリング剤としては、Si-O結合を有するものを特に限定なく使用することができるが、具体例として、活性エネルギー線硬化性の有機ケイ素化合物、あるいは活性エネルギー線硬化性ではない有機ケイ素化合物が挙げられる。特に、有機ケイ素化合物が有する有機基の炭素数が3以上であることが好ましい。活性エネルギー線硬化性の化合物としてビニルトリクロルシラン、ビニルトリメトキシシラン、ビニルトリエトキシシラン、2-(3,4エポキシシクロヘキシル)エチルトリメトキシシラン、3-グリシドキシプロピルトリメトキシシラン、3-グリシドキシプロピルメチルジエトキシシラン、3-グリシドキシプロピルトリエトキシシラン、p-スチリルトリメトキシシラン、3-メタクリロキシプロピルメチルジメトキシシラン、3-メタクリロキシプロピルトリメトキシシラン、3-メタクリロキシプロピルメチルジエトキシシラン、3-メタクリロキシプロピルトリエトキシシラン、3-アクリロキシプロピルトリメトキシシランなどが挙げられる。
<Silane coupling agent>
As the silane coupling agent, those having a Si—O bond can be used without any particular limitation. Specific examples thereof include an active energy ray-curable organosilicon compound, or an active energy ray-curable organosilicon compound. Is mentioned. In particular, the organic group of the organosilicon compound preferably has 3 or more carbon atoms. Active energy ray curable compounds include vinyltrichlorosilane, vinyltrimethoxysilane, vinyltriethoxysilane, 2- (3,4 epoxycyclohexyl) ethyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane, and 3-glycid Xylpropylmethyldiethoxysilane, 3-glycidoxypropyltriethoxysilane, p-styryltrimethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3-methacryloxypropylmethyldiethoxy Examples thereof include silane, 3-methacryloxypropyltriethoxysilane, and 3-acryloxypropyltrimethoxysilane.
 好ましくは、3-メタクリロキシプロピルトリメトキシシラン、3-アクリロキシプロピルトリメトキシシランである。 Preferred are 3-methacryloxypropyltrimethoxysilane and 3-acryloxypropyltrimethoxysilane.
 活性エネルギー線硬化性ではない化合物の具体例としては、アミノ基を有する化合物が好ましい。アミノ基を有する化合物の具体例としては、γ-アミノプロピルトリメトキシシラン、γ-アミノプロピルトリエトキシシラン、γ-アミノプロピルトリイソプロポキシシラン、γ-アミノプロピルメチルジメトキシシラン、γ-アミノプロピルメチルジエトキシシラン、γ-(2-アミノエチル)アミノプロピルトリメトキシシラン、γ-(2-アミノエチル)アミノプロピルメチルジメトキシシラン、γ-(2-アミノエチル)アミノプロピルトリエトキシシラン、γ-(2-アミノエチル)アミノプロピルメチルジエトキシシラン、γ-(2-アミノエチル)アミノプロピルトリイソプロポキシシラン、γ-(2-(2-アミノエチル)アミノエチル)アミノプロピルトリメトキシシラン、γ-(6-アミノヘキシル)アミノプロピルトリメトキシシラン、3-(N-エチルアミノ)-2-メチルプロピルトリメトキシシラン、γ-ウレイドプロピルトリメトキシシラン、γ-ウレイドプロピルトリエトキシシラン、N-フェニル-γ-アミノプロピルトリメトキシシラン、N-ベンジル-γ-アミノプロピルトリメトキシシラン、N-ビニルベンジル-γ-アミノプロピルトリエトキシシラン、N-シクロヘキシルアミノメチルトリエトキシシラン、N-シクロヘキシルアミノメチルジエトキシメチルシラン、N-フェニルアミノメチルトリメトキシシラン、(2-アミノエチル)アミノメチルトリメトキシシラン、N,N’-ビス[3-(トリメトキシシリル)プロピル]エチレンジアミンなどのアミノ基含有シラン類;N-(1,3-ジメチルブチリデン)-3-(トリエトキシシリル)-1-プロパンアミンなどのケチミン型シラン類を挙げることができる。 As a specific example of the compound that is not active energy ray-curable, a compound having an amino group is preferable. Specific examples of the compound having an amino group include γ-aminopropyltrimethoxysilane, γ-aminopropyltriethoxysilane, γ-aminopropyltriisopropoxysilane, γ-aminopropylmethyldimethoxysilane, γ-aminopropylmethyldi Ethoxysilane, γ- (2-aminoethyl) aminopropyltrimethoxysilane, γ- (2-aminoethyl) aminopropylmethyldimethoxysilane, γ- (2-aminoethyl) aminopropyltriethoxysilane, γ- (2- Aminoethyl) aminopropylmethyldiethoxysilane, γ- (2-aminoethyl) aminopropyltriisopropoxysilane, γ- (2- (2-aminoethyl) aminoethyl) aminopropyltrimethoxysilane, γ- (6- Aminohexyl) aminopropyltrimeth Sisilane, 3- (N-ethylamino) -2-methylpropyltrimethoxysilane, γ-ureidopropyltrimethoxysilane, γ-ureidopropyltriethoxysilane, N-phenyl-γ-aminopropyltrimethoxysilane, N-benzyl -Γ-aminopropyltrimethoxysilane, N-vinylbenzyl-γ-aminopropyltriethoxysilane, N-cyclohexylaminomethyltriethoxysilane, N-cyclohexylaminomethyldiethoxymethylsilane, N-phenylaminomethyltrimethoxysilane, Amino group-containing silanes such as (2-aminoethyl) aminomethyltrimethoxysilane, N, N′-bis [3- (trimethoxysilyl) propyl] ethylenediamine; N- (1,3-dimethylbutylidene) -3 -(Triethoxysilane May be mentioned ketimines type silanes such as Le) -1-propanamine.
 アミノ基を有する化合物は、1種のみを用いてもよく、複数種を組み合わせて用いても良い。これらのうち、良好な接着性を確保するためには、γ-アミノプロピルトリメトキシシラン、γ-(2-アミノエチル)アミノプロピルトリメトキシシラン、γ-(2-アミノエチル)アミノプロピルメチルジメトキシシラン、γ-(2-アミノエチル)アミノプロピルトリエトキシシラン、γ-(2-アミノエチル)アミノプロピルメチルジエトキシシラン、N-(1,3-ジメチルブチリデン)-3-(トリエトキシシリル)-1-プロパンアミンが好ましい。 Only one type of compound having an amino group may be used, or a plurality of types may be used in combination. Among these, in order to ensure good adhesion, γ-aminopropyltrimethoxysilane, γ- (2-aminoethyl) aminopropyltrimethoxysilane, γ- (2-aminoethyl) aminopropylmethyldimethoxysilane , Γ- (2-aminoethyl) aminopropyltriethoxysilane, γ- (2-aminoethyl) aminopropylmethyldiethoxysilane, N- (1,3-dimethylbutylidene) -3- (triethoxysilyl)- 1-propanamine is preferred.
 上記以外の活性エネルギー線硬化性ではない化合物の具体例としては、3-ウレイドプロピルトリエトキシシラン、3-クロロプロピルトリメトキシシラン、3-メルカプトプロピルメチルジメトキシシラン、3-メルカプトプロピルトリメトキシシラン、ビス(トリエトキシシリルプロピル)テトラスルフィド、3-イソシアネートプロピルトリエトキシシラン、イミダゾールシランなどが挙げられる。 Specific examples of compounds other than the above-described active energy ray-curable compounds include 3-ureidopropyltriethoxysilane, 3-chloropropyltrimethoxysilane, 3-mercaptopropylmethyldimethoxysilane, 3-mercaptopropyltrimethoxysilane, bis (Triethoxysilylpropyl) tetrasulfide, 3-isocyanatopropyltriethoxysilane, imidazolesilane and the like.
 シランカップリング剤の配合量は、硬化性樹脂組成物の全量に対して、0.01~20重量%の範囲が好ましく、0.05~15重量%であることが好ましく、0.1~10重量%であることがさらに好ましい。20重量%を超える配合量の場合、硬化性樹脂組成物の保存安定性が悪化し、また0.1重量%未満の場合は接着耐水性の効果が十分発揮されないためである。 The blending amount of the silane coupling agent is preferably in the range of 0.01 to 20% by weight, preferably 0.05 to 15% by weight, and preferably 0.1 to 10% with respect to the total amount of the curable resin composition. More preferably, it is% by weight. This is because when the blending amount exceeds 20% by weight, the storage stability of the curable resin composition is deteriorated, and when it is less than 0.1% by weight, the effect of adhesion water resistance is not sufficiently exhibited.
 <ビニルエーテル基を有する化合物>
 本発明で使用する活性エネルギー線硬化型接着剤組成物がビニルエーテル基を有する化合物を含有する場合、偏光子と接着剤層との接着耐水性が向上するため好ましい。かかる効果が得られる理由は明らかではないが、化合物が有するビニルエーテル基が偏光子と相互作用することにより、偏光子と接着剤層との接着力が高まることが理由の一つであると推測される。偏光子と接着剤層との接着耐水性をさらに高めるためには、化合物はビニルエーテル基を有する活性エネルギー線硬化型化合物であることが好ましい。また、化合物の含有量は、硬化性樹脂組成物の全量に対して0.1~19重量%含有することが好ましい。
<Compounds having a vinyl ether group>
When the active energy ray-curable adhesive composition used in the present invention contains a compound having a vinyl ether group, the adhesive water resistance between the polarizer and the adhesive layer is preferably improved. The reason why such an effect is obtained is not clear, but it is presumed that one of the reasons is that the adhesive force between the polarizer and the adhesive layer is increased by the interaction of the vinyl ether group of the compound with the polarizer. The In order to further increase the water resistance of adhesion between the polarizer and the adhesive layer, the compound is preferably an active energy ray-curable compound having a vinyl ether group. The content of the compound is preferably 0.1 to 19% by weight with respect to the total amount of the curable resin composition.
 <上記以外の添加剤>
 また、本発明で使用する硬化性樹脂組成物には、本発明の目的、効果を損なわない範囲において、その他の任意成分として各種の添加剤を配合することができる。かかる添加剤としては、エポキシ樹脂、ポリアミド、ポリアミドイミド、ポリウレタン、ポリブタジエン、ポリクロロプレン、ポリエーテル、ポリエステル、スチレン-ブタジエンブロック共重合体、石油樹脂、キシレン樹脂、ケトン樹脂、セルロース樹脂、フッ素系オリゴマー、シリコーン系オリゴマー、ポリスルフィド系オリゴマーなどのポリマーあるいはオリゴマー;フェノチアジン、2,6-ジ-t-ブチル-4-メチルフェノールなどの重合禁止剤;重合開始助剤;レベリング剤;濡れ性改良剤;界面活性剤;可塑剤;紫外線吸収剤;無機充填剤;顔料;染料などを挙げることができる。
<Additives other than the above>
Moreover, various additives can be mix | blended with the curable resin composition used by this invention as another arbitrary component in the range which does not impair the objective and effect of this invention. Such additives include epoxy resin, polyamide, polyamideimide, polyurethane, polybutadiene, polychloroprene, polyether, polyester, styrene-butadiene block copolymer, petroleum resin, xylene resin, ketone resin, cellulose resin, fluorine-based oligomer, Polymers or oligomers such as silicone oligomers and polysulfide oligomers; polymerization inhibitors such as phenothiazine and 2,6-di-t-butyl-4-methylphenol; polymerization initiators; leveling agents; wettability improvers; Plasticizers; UV absorbers; inorganic fillers; pigments; dyes and the like.
 上記の添加剤は、硬化性樹脂組成物の全量に対して、通常0~10重量%、好ましくは0~5重量%、最も好ましくは0~3重量%である。 The above-mentioned additives are usually 0 to 10% by weight, preferably 0 to 5% by weight, and most preferably 0 to 3% by weight, based on the total amount of the curable resin composition.
 <接着剤層>
 活性エネルギー線硬化型接着剤組成物により形成された接着剤層の厚みは、0.01~3.0μmであることが好ましい。接着剤層の厚みが薄過ぎる場合、接着剤層の凝集力が不足し、剥離力が低下するため好ましくない。接着剤層の厚みが厚すぎる場合、偏光フィルムの断面に応力をかけた際の剥離が起こりやすくなり、衝撃による剥がれ不良が発生するため好ましくない。接着剤層の厚みは、より好ましくは0.1~2.5μm、最も好ましくは0.5~1.5μmである。
<Adhesive layer>
The thickness of the adhesive layer formed by the active energy ray-curable adhesive composition is preferably 0.01 to 3.0 μm. When the thickness of the adhesive layer is too thin, the cohesive force of the adhesive layer is insufficient and the peeling force is lowered, which is not preferable. When the thickness of the adhesive layer is too thick, peeling is likely to occur when stress is applied to the cross section of the polarizing film, and peeling failure due to impact occurs, which is not preferable. The thickness of the adhesive layer is more preferably 0.1 to 2.5 μm, most preferably 0.5 to 1.5 μm.
 <透明保護フィルム>
 本発明においては、透明保護フィルムとしてセルロース系樹脂フィルムを使用する。セルロース系樹脂フィルムとは、酢酸セルロースなどのセルロースエステルを主成分として含むフィルムを意味し、セルロースエステル単独、必要に応じてセルロースエステルと他のポリマー成分を原料として、例えば溶融押出成形することにより製造される。なお、「主成分」との文言は、樹脂フィルム中、セルロースエステルを50重量%以上含むことを意味し、特に偏光フィルムのクラック耐久性向上の観点から、透明保護フィルムとして、セルロースエステルを50重量%以上含むセルロース系樹脂フィルム、特にはセルロースエステルを70重量%以上含むセルロース系樹脂フィルムを使用することが好ましい。セルロースエステルとしては、天然の高分子であるセルロースを無水酢酸と反応させて,セルロース分子に含まれる水酸基(OH-)をアセチル基(CHCO-)に置き換える(アセチル化)ことにより得られるアセチルセルロースが好ましく、特に、すべての水酸基をアセチル化したTAC(トリアセチルセルロース)を使用することが好ましい。
<Transparent protective film>
In the present invention, a cellulose resin film is used as the transparent protective film. Cellulosic resin film means a film containing cellulose ester such as cellulose acetate as a main component, and is produced by, for example, melt-extrusion using cellulose ester alone and, if necessary, cellulose ester and other polymer components as raw materials. Is done. The term “main component” means that the resin film contains 50% by weight or more of the cellulose ester. In particular, from the viewpoint of improving the crack durability of the polarizing film, 50% by weight of the cellulose ester is used as the transparent protective film. It is preferable to use a cellulose resin film containing at least 70%, particularly a cellulose resin film containing 70% by weight or more of cellulose ester. Cellulose ester is an acetyl obtained by reacting cellulose, which is a natural polymer, with acetic anhydride to replace the hydroxyl group (OH-) contained in the cellulose molecule with an acetyl group (CH 3 CO-) (acetylation). Cellulose is preferable, and it is particularly preferable to use TAC (triacetyl cellulose) in which all hydroxyl groups are acetylated.
 なお、本発明においては透明保護フィルムとして、位相差入りセルロース系樹脂フィルムを使用してもよい。この場合、透明保護フィルムが位相差フィルムを兼ねるため、偏光フィルムの薄型化を図ることができるため好ましい。位相差入りセルロース系樹脂フィルムもセルロースエステル単独、必要に応じてセルロースエステルと他のポリマー成分を原料として、例えば溶融押出成形することにより製造される。セルロースエステルは、低級脂肪酸の置換基の種類、低級脂肪酸の置換度を変更することによって、得られる位相差フィルムの位相差値を制御することができる。また、位相差を制御するために、位相差向上剤、位相差制御剤を含有させることもできる。上記セルロースエステルは、任意の適切な方法、例えば、特開2001-188128号公報に記載の方法により製造することができる。また、セルロースエステルは、多くの製品が市販されており、入手容易性やコストの点でも有利である。セルロースエステルの市販品の例としては、富士フイルム社製の商品名「UV-50」、「UV-80」、「SH-80」、「TD-80U」、「TD-TAC」、「UZ-TAC」や、コニカ社製の「KCシリーズ」などがあげられる。 In the present invention, a cellulose resin film containing a retardation may be used as the transparent protective film. In this case, since the transparent protective film also serves as a retardation film, the polarizing film can be thinned, which is preferable. The cellulose resin film containing a retardation is also produced by, for example, melt extrusion molding using cellulose ester alone and, if necessary, cellulose ester and other polymer components as raw materials. The cellulose ester can control the retardation value of the obtained retardation film by changing the type of the substituent of the lower fatty acid and the degree of substitution of the lower fatty acid. Moreover, in order to control a phase difference, a phase difference improvement agent and a phase difference control agent can also be contained. The cellulose ester can be produced by any appropriate method, for example, the method described in JP-A-2001-188128. In addition, many products of cellulose ester are commercially available, which is advantageous in terms of availability and cost. Examples of commercially available cellulose esters include trade names “UV-50”, “UV-80”, “SH-80”, “TD-80U”, “TD-TAC”, “UZ-” manufactured by Fujifilm Corporation. "TAC" and "KC series" manufactured by Konica.
 上記セルロースエステルが低級脂肪酸の置換基としてアセチル基を含む場合には、そのアセチル置換度は、好ましくは3以下、さらに好ましくは0.5~3、特に好ましくは1~3である。上記セルロースエステルが低級脂肪酸の置換基としてプロピオニル基を含む場合には、そのプロピオニル置換度は、好ましくは3以下、さらに好ましくは0.5~3、特に好ましくは1~3である。また、上記セルロースエステルが、セルロースの水酸基の一部がアセチル基で置換され、他の一部がプロピオニル基で置換された混合脂肪酸エステルである場合には、アセチル置換度とプロピオニル置換度の合計は、好ましくは1~3であり、さらに好ましくは2~3である。このとき、アセチル置換度は好ましくは0.5~2.5であり、プロピオニル置換度は好ましくは0.3~1.5である。 When the cellulose ester contains an acetyl group as a substituent of the lower fatty acid, the degree of acetyl substitution is preferably 3 or less, more preferably 0.5 to 3, particularly preferably 1 to 3. When the cellulose ester contains a propionyl group as a substituent of the lower fatty acid, the propionyl substitution degree is preferably 3 or less, more preferably 0.5 to 3, particularly preferably 1 to 3. Further, when the cellulose ester is a mixed fatty acid ester in which a part of the hydroxyl group of cellulose is substituted with an acetyl group and the other part is substituted with a propionyl group, the sum of the degree of acetyl substitution and the degree of propionyl substitution is Preferably, it is 1 to 3, and more preferably 2 to 3. At this time, the degree of acetyl substitution is preferably 0.5 to 2.5, and the degree of propionyl substitution is preferably 0.3 to 1.5.
 なお、アセチル置換度(またはプロピオニル置換度)とは、セルロース骨格における2、3、6位の炭素についた水酸基をアセチル基(またはプロピオニル基)で置換した数を示す。セルロース骨格における2、3、6位の炭素のどれかにアセチル基(またははプロピオニル基)が偏ってもよく、また平均的に存在してもよい。上記アセチル置換度は、ASTM-D817-91(セルロースアセテートなどの試験法)によって求めることができる。また、上記プロピオニル置換度は、ASTM-D817-96(セルロースアセテートなどの試験法)によって求めることができる。 In addition, the acetyl substitution degree (or propionyl substitution degree) indicates the number of hydroxyl groups attached to carbons at 2, 3, and 6 positions in the cellulose skeleton with acetyl groups (or propionyl groups). The acetyl group (or propionyl group) may be biased to any of the carbons at the 2, 3, 6 positions in the cellulose skeleton, or may exist on average. The degree of acetyl substitution can be determined by ASTM-D817-91 (test method for cellulose acetate and the like). The propionyl substitution degree can be determined by ASTM-D817-96 (testing method for cellulose acetate and the like).
 上記セルロースエステルは、テトラヒドロフラン溶媒によるゲル・パーミエーション・クロマトグラフ(GPC)法で測定した重量平均分子量(Mw)が好ましくは30,000~500,000、さらに好ましくは50,000~400,000、最も好ましくは80,000~300,000である。重量平均分子量が上記の範囲であれば、機械的強度に優れ、溶解性、成形性、流延の操作性が良いものができる。 The cellulose ester preferably has a weight average molecular weight (Mw) measured by a gel permeation chromatograph (GPC) method using a tetrahydrofuran solvent, preferably 30,000 to 500,000, more preferably 50,000 to 400,000, Most preferably, it is 80,000 to 300,000. When the weight average molecular weight is in the above range, a material having excellent mechanical strength, good solubility, moldability, and casting operability can be obtained.
 また、上記セルロースエステルの分子量分布(重量平均分子量Mw/数平均分子量Mn)は、好ましくは1.5~5.5であり、さらに好ましくは2~5である。 The molecular weight distribution (weight average molecular weight Mw / number average molecular weight Mn) of the cellulose ester is preferably 1.5 to 5.5, and more preferably 2 to 5.
 位相差入りセルロース系樹脂フィルムは、nx>ny>nzの関係を満足することが好ましい。当該位相差入りセルロース系樹脂フィルムの面内位相差は、通常、40~300nmの範囲に、厚み方向位相差は、通常、80~320nmの範囲に制御される。さらには、面内位相差は40~100nm、厚み方向位相差は100~320nmが好ましく、Nz係数は1.8~4.5を満足するものが好ましい。Nz係数は、代表的には3.5~4.5程度である。かかる位相差入りセルロース系樹脂フィルムによれば、斜視方向の視野角特性を改善できる。特に、IPSモードやVAモードの液晶表示装置に適用した場合に好適である。なお、Nz係数は、Nz=(nx-nz)/(nx-ny)で表される(nx、ny、nzの定義は面内位相差および厚み方向位相差と同様とする)。 It is preferable that the phase difference-containing cellulose resin film satisfies the relationship of nx> ny> nz. The in-plane retardation of the cellulose resin film containing a retardation is usually controlled in the range of 40 to 300 nm, and the thickness direction retardation is usually controlled in the range of 80 to 320 nm. Further, the in-plane retardation is preferably 40 to 100 nm, the thickness direction retardation is preferably 100 to 320 nm, and the Nz coefficient is preferably 1.8 to 4.5. The Nz coefficient is typically about 3.5 to 4.5. According to such a retardation-containing cellulose resin film, the viewing angle characteristics in the perspective direction can be improved. It is particularly suitable when applied to an IPS mode or VA mode liquid crystal display device. The Nz coefficient is expressed by Nz = (nx−nz) / (nx−ny) (the definitions of nx, ny, and nz are the same as the in-plane retardation and the thickness direction retardation).
 前記位相差入りセルロース系樹脂フィルムとしては、例えば、nx>ny>nz、の屈折率の関係を満足する二軸性位相差フィルム(富士フイルム社製「WVBZ4A6」、「WVBZ4E4」、コニカ社製「KC4DR-1」など)が用いられる。これら位相差の制御は、セルロースエステルを含む高分子フィルムを、縦方向もしくは横方向に一軸延伸、または二軸延伸することにより得ることができる。 Examples of the cellulose resin film containing a retardation include biaxial retardation films satisfying a refractive index relationship of nx> ny> nz (“WVBZ4A6”, “WVBZ4E4” manufactured by Fuji Film, “ KC4DR-1 ") is used. Control of these phase differences can be obtained by uniaxially stretching or biaxially stretching a polymer film containing a cellulose ester in the longitudinal direction or the transverse direction.
 なお、上記位相差入りセルロース系樹脂フィルムは、例えば各種波長板や液晶層の複屈折による着色や視角などの補償を目的としたものなどの使用目的に応じた適宜な位相差を有するものであって良く、2種以上の位相差入りセルロース系樹脂フィルムを積層して位相差などの光学特性を制御したものなどであっても良い。 The cellulose resin film containing a retardation has an appropriate retardation depending on the purpose of use, such as for the purpose of compensating for coloring or viewing angle due to birefringence of various wavelength plates and liquid crystal layers. It is also possible to laminate two or more types of retardation-containing cellulose resin films and control optical characteristics such as retardation.
透明保護フィルム中には任意の適切な添加剤が1種類以上含まれていてもよい。添加剤としては、例えば、紫外線吸収剤、酸化防止剤、滑剤、可塑剤、離型剤、着色防止剤、難燃剤、核剤、帯電防止剤、顔料、着色剤などが挙げられる。透明保護フィルム中の添加材の含有量は、好ましくは0~50重量%、より好ましくは1~50重量%、さらに好ましくは2~40重量%、特に好ましくは3~30重量%である。透明保護フィルム中の添加剤の量が上記範囲を超えると、透明保護フィルムの高透明性などが十分に発現できないおそれがある。 One or more kinds of arbitrary appropriate additives may be contained in the transparent protective film. Examples of the additive include an ultraviolet absorber, an antioxidant, a lubricant, a plasticizer, a mold release agent, an anti-coloring agent, a flame retardant, a nucleating agent, an antistatic agent, a pigment, and a coloring agent. The content of the additive in the transparent protective film is preferably 0 to 50% by weight, more preferably 1 to 50% by weight, still more preferably 2 to 40% by weight, and particularly preferably 3 to 30% by weight. If the amount of the additive in the transparent protective film exceeds the above range, the high transparency of the transparent protective film may not be sufficiently exhibited.
 本発明に係る偏光フィルムは、偏光子の一方の面のみに接着剤層を介して透明保護フィルムが設けられたものでも良く、偏光子の両方の面に接着剤層を介して透明保護フィルムが設けられたものであっても良い。前者の場合は透明保護フィルムとしてセルロース系樹脂フィルムを使用する。一方、後者の場合、偏光子の一方の面には、接着剤層を介して透明保護フィルムとしてセルロース系樹脂フィルムを積層させる必要があるが、他方の面には透明保護フィルムとしてセルロース系樹脂フィルムを積層しても良く、あるいは透明保護フィルムとしてセルロース系樹脂フィルム以外の樹脂フィルムを積層させても良い。 The polarizing film according to the present invention may be one in which a transparent protective film is provided on only one surface of the polarizer via an adhesive layer, and the transparent protective film is provided on both surfaces of the polarizer via an adhesive layer. It may be provided. In the former case, a cellulose resin film is used as the transparent protective film. On the other hand, in the latter case, it is necessary to laminate a cellulose resin film as a transparent protective film on one surface of the polarizer via an adhesive layer, but on the other surface, a cellulose resin film as a transparent protective film. Alternatively, a resin film other than the cellulose resin film may be laminated as a transparent protective film.
セルロース系樹脂フィルム以外に使用可能な透明保護フィルムとしては、透明性、機械的強度、熱安定性、水分遮断性、等方性などに優れるものが好ましい。例えば、ポリエチレンテレフタレートやポリエチレンナフタレートなどのポリエステル系ポリマー、ポリメチルメタクリレートなどのアクリル系ポリマー、ポリスチレンやアクリロニトリル・スチレン共重合体(AS樹脂)などのスチレン系ポリマー、ポリカーボネート系ポリマーなどが挙げられる。また、ポリエチレン、ポリプロピレン、シクロ系ないしはノルボルネン構造を有するポリオレフィン、エチレン・プロピレン共重合体の如きポリオレフィン系ポリマー、塩化ビニル系ポリマー、ナイロンや芳香族ポリアミドなどのアミド系ポリマー、イミド系ポリマー、スルホン系ポリマー、ポリエーテルスルホン系ポリマー、ポリエーテルエーテルケトン系ポリマー、ポリフェニレンスルフィド系ポリマー、ビニルアルコール系ポリマー、塩化ビニリデン系ポリマー、ビニルブチラール系ポリマー、アリレート系ポリマー、ポリオキシメチレン系ポリマー、エポキシ系ポリマー、または上記ポリマーのブレンド物なども上記透明保護フィルムを形成するポリマーの例として挙げられる。 As the transparent protective film that can be used other than the cellulose resin film, a film having excellent transparency, mechanical strength, thermal stability, moisture barrier property, isotropy and the like is preferable. Examples thereof include polyester polymers such as polyethylene terephthalate and polyethylene naphthalate, acrylic polymers such as polymethyl methacrylate, styrene polymers such as polystyrene and acrylonitrile / styrene copolymer (AS resin), and polycarbonate polymers. In addition, polyethylene, polypropylene, polyolefins having a cyclo or norbornene structure, polyolefin polymers such as ethylene / propylene copolymers, vinyl chloride polymers, amide polymers such as nylon and aromatic polyamide, imide polymers, sulfone polymers , Polyether sulfone polymer, polyether ether ketone polymer, polyphenylene sulfide polymer, vinyl alcohol polymer, vinylidene chloride polymer, vinyl butyral polymer, arylate polymer, polyoxymethylene polymer, epoxy polymer, or the above Examples of the polymer that forms the transparent protective film include polymer blends.
 また、セルロース系樹脂フィルム以外に使用可能な透明保護フィルムとしては、特開2001-343529号公報(WO01/37007)に記載のポリマーフィルム、例えば、(A)側鎖に置換および/または非置換イミド基を有する熱可塑性樹脂と、側鎖に置換および/または非置換フェニルならびにニトリル基を有する熱可塑性樹脂を含有する樹脂組成物が挙げられる。具体例としてはイソブチレンとN-メチルマレイミドからなる交互共重合体とアクリロニトリル・スチレン共重合体とを含有する樹脂組成物のフィルムが挙げられる。フィルムは樹脂組成物の混合押出品などからなるフィルムを用いることができる。これらのフィルムは位相差が小さく、光弾性係数が小さいため偏光フィルムの歪みによるムラなどの不具合を解消することができ、また透湿度が小さいため、加湿耐久性に優れる。 Moreover, as a transparent protective film that can be used other than the cellulose resin film, a polymer film described in JP-A-2001-343529 (WO01 / 37007), for example, (A) a substituted and / or unsubstituted imide in the side chain And a resin composition containing a thermoplastic resin having a group and a thermoplastic resin having a substituted and / or unsubstituted phenyl and nitrile group in the side chain. Specific examples include a film of a resin composition containing an alternating copolymer composed of isobutylene and N-methylmaleimide and an acrylonitrile / styrene copolymer. As the film, a film made of a mixed extruded product of the resin composition or the like can be used. Since these films have a small phase difference and a small photoelastic coefficient, problems such as unevenness due to the distortion of the polarizing film can be eliminated, and since the moisture permeability is small, the humidification durability is excellent.
 透明保護フィルムの厚みは、適宜に決定しうるが、一般には強度や取扱性などの作業性、薄層性などの点より5~100μmが好ましい。特に10~60μmが好ましく、13~40μmがより好ましい。 The thickness of the transparent protective film can be determined as appropriate, but is generally preferably 5 to 100 μm from the viewpoints of workability such as strength and handleability and thin layer properties. 10 to 60 μm is particularly preferable, and 13 to 40 μm is more preferable.
 <偏光子>
 本発明においては、クラック耐久性向上の観点から、偏光子として厚みが3μm以上、15μm以下の薄型偏光子を用いることが好ましい。特に偏光子の貫通クラックの発生を抑える観点から12μm以下であるのが好ましく、さらには10μm以下、特には8μm以下であるのが好ましい。このような薄型の偏光子は、厚みムラが少なく、視認性が優れており、また寸法変化が少ないため熱衝撃に対する耐久性に優れる。
<Polarizer>
In the present invention, from the viewpoint of improving crack durability, it is preferable to use a thin polarizer having a thickness of 3 μm or more and 15 μm or less as the polarizer. In particular, from the viewpoint of suppressing the occurrence of through cracks in the polarizer, the thickness is preferably 12 μm or less, more preferably 10 μm or less, and particularly preferably 8 μm or less. Such a thin polarizer has less thickness unevenness, excellent visibility, and less dimensional change, and therefore excellent durability against thermal shock.
 偏光子は、ポリビニルアルコール系樹脂を用いたものが使用される。偏光子としては、例えば、ポリビニルアルコール系フィルム、部分ホルマール化ポリビニルアルコール系フィルム、エチレン・酢酸ビニル共重合体系部分ケン化フィルムなどの親水性高分子フィルムに、ヨウ素や二色性染料の二色性物質を吸着させて一軸延伸したもの、ポリビニルアルコールの脱水処理物やポリ塩化ビニルの脱塩酸処理物などのポリエン系配向フィルムなどが挙げられる。これらの中でも、ポリビニルアルコール系フィルムとヨウ素などの二色性物質からなる偏光子が好適である。 A polarizer using a polyvinyl alcohol resin is used. Examples of polarizers include dichroic iodine and dichroic dyes on hydrophilic polymer films such as polyvinyl alcohol films, partially formalized polyvinyl alcohol films, and ethylene / vinyl acetate copolymer partially saponified films. Examples thereof include those obtained by adsorbing a substance and uniaxially stretched, and polyene-based oriented films such as polyvinyl alcohol dehydrated products and polyvinyl chloride dehydrochlorinated products. Among these, a polarizer composed of a polyvinyl alcohol film and a dichroic material such as iodine is preferable.
 ポリビニルアルコール系フィルムをヨウ素で染色し一軸延伸した偏光子は、例えば、ポリビニルアルコールをヨウ素の水溶液に浸漬することによって染色し、元長の3~7倍に延伸することで作製することができる。必要に応じてホウ酸や硫酸亜鉛、塩化亜鉛などを含んでいても良いし、ヨウ化カリウムなどの水溶液に浸漬することもできる。さらに必要に応じて染色前にポリビニルアルコール系フィルムを水に浸漬して水洗してもよい。ポリビニルアルコール系フィルムを水洗することでポリビニルアルコール系フィルム表面の汚れやブロッキング防止剤を洗浄することができるほかに、ポリビニルアルコール系フィルムを膨潤させることで染色のムラなどの不均一を防止する効果もある。延伸はヨウ素で染色した後に行っても良いし、染色しながら延伸しても良いし、また延伸してからヨウ素で染色しても良い。ホウ酸やヨウ化カリウムなどの水溶液や水浴中でも延伸することができる。 A polarizer obtained by dyeing a polyvinyl alcohol film with iodine and uniaxially stretching it can be produced, for example, by dyeing polyvinyl alcohol in an aqueous iodine solution and stretching it 3 to 7 times the original length. If necessary, boric acid, zinc sulfate, zinc chloride, or the like may be contained, or it may be immersed in an aqueous solution such as potassium iodide. Further, if necessary, the polyvinyl alcohol film may be immersed in water and washed before dyeing. In addition to washing the polyvinyl alcohol film surface with dirt and anti-blocking agents by washing the polyvinyl alcohol film with water, it also has the effect of preventing unevenness such as uneven coloring by swelling the polyvinyl alcohol film. is there. Stretching may be performed after dyeing with iodine, may be performed while dyeing, or may be dyed with iodine after stretching. The film can be stretched even in an aqueous solution such as boric acid or potassium iodide or in a water bath.
 偏光子はホウ酸を含有していることが延伸安定性や加湿信頼性の点から好ましい。また、偏光子に含まれるホウ酸含有量は、貫通クラックの発生抑制の観点から、偏光子全量に対して22重量%以下であるのが好ましく、20重量%以下であるのがさらに好ましい。延伸安定性や加湿信頼性の観点から、偏光子全量に対するホウ酸含有量は10重量%以上であることが好ましく、さらには12重量%以上であることが好ましい。 The polarizer preferably contains boric acid from the viewpoint of stretching stability and humidification reliability. The boric acid content contained in the polarizer is preferably 22% by weight or less, more preferably 20% by weight or less, based on the total amount of the polarizer, from the viewpoint of suppressing the occurrence of through cracks. From the viewpoint of stretching stability and humidification reliability, the boric acid content with respect to the total amount of the polarizer is preferably 10% by weight or more, and more preferably 12% by weight or more.
 薄型の偏光子としては、代表的には、特許第4751486号明細書、特許第4751481号明細書、特許第4815544号明細書、特許第5048120号明細書、国際公開第2014/077599号パンフレット、国際公開第2014/077636号パンフレット、などに記載されている薄型偏光子又はこれらに記載の製造方法から得られる薄型偏光子を挙げることができる。 As a thin polarizer, typically, Japanese Patent No. 4751486, Japanese Patent No. 4751481, Japanese Patent No. 4815544, Japanese Patent No. 5048120, International Publication No. 2014/0777599, International Publication No. The thin polarizer described in the publication 2014/077636 pamphlet etc. or the thin polarizer obtained from the manufacturing method described in these can be mentioned.
 前記薄型偏光子としては、積層体の状態で延伸する工程と染色する工程を含む製法の中でも、高倍率に延伸できて偏光性能を向上させることのできる点で、特許第4751486号明細書、特許第4751481号明細書、特許4815544号明細書に記載のあるようなホウ酸水溶液中で延伸する工程を含む製法で得られるものが好ましく、特に特許第4751481号明細書、特許4815544号明細書に記載のあるホウ酸水溶液中で延伸する前に補助的に空中延伸する工程を含む製法により得られるものが好ましい。これら薄型偏光子は、ポリビニルアルコール系樹脂(以下、PVA系樹脂ともいう)層と延伸用樹脂基材を積層体の状態で延伸する工程と染色する工程を含む製法による得ることができる。この製法であれば、PVA系樹脂層が薄くても、延伸用樹脂基材に支持されていることにより延伸による破断などの不具合なく延伸することが可能となる。 As the thin polarizer, among the production methods including the step of stretching in the state of a laminate and the step of dyeing, Patent No. 4751486, Patent, in that it can be stretched at a high magnification and the polarization performance can be improved. What is obtained by the manufacturing method including the process of extending | stretching in a boric-acid aqueous solution as described in the 4751481 specification and the patent 4815544 specification is preferable, and it describes especially in the patent 4751481 specification and the patent 4815544 specification. What is obtained by the manufacturing method including the process of extending | stretching in the air auxiliary before extending | stretching in the boric-acid aqueous solution which has this is preferable. These thin polarizers can be obtained by a production method including a step of stretching and dyeing a polyvinyl alcohol-based resin (hereinafter also referred to as PVA-based resin) layer and a stretching resin base material in a laminated state. With this manufacturing method, even if the PVA-based resin layer is thin, it can be stretched without problems such as breakage due to stretching by being supported by the stretching resin substrate.
 <易接着層>
 本発明に係る偏光フィルムは、偏光子と透明保護フィルムが、上記活性エネルギー線硬化型接着剤組成物の硬化物層により形成された接着剤層を介して貼り合されるが、透明保護フィルムと接着剤層の間には、易接着層を設けることができる。易接着層は、例えば、ポリエステル骨格、ポリエーテル骨格、ポリカーボネート骨格、ポリウレタン骨格、シリコーン系、ポリアミド骨格、ポリイミド骨格、ポリビニルアルコール骨格などを有する各種樹脂により形成することができる。これらポリマー樹脂は1種を単独で、または2種以上を組み合わせて用いることができる。また易接着層の形成には他の添加剤を加えてもよい。具体的にはさらには粘着付与剤、紫外線吸収剤、酸化防止剤、耐熱安定剤などの安定剤などを用いてもよい。
<Easily adhesive layer>
In the polarizing film according to the present invention, a polarizer and a transparent protective film are bonded via an adhesive layer formed by a cured product layer of the active energy ray-curable adhesive composition. An easy-adhesion layer can be provided between the adhesive layers. The easy adhesion layer can be formed of, for example, various resins having a polyester skeleton, a polyether skeleton, a polycarbonate skeleton, a polyurethane skeleton, a silicone-based, a polyamide skeleton, a polyimide skeleton, a polyvinyl alcohol skeleton, and the like. These polymer resins can be used alone or in combination of two or more. Moreover, you may add another additive for formation of an easily bonding layer. Specifically, a stabilizer such as a tackifier, an ultraviolet absorber, an antioxidant, and a heat resistance stabilizer may be used.
 易接着層は、通常、透明保護フィルムに予め設けておき、当該透明保護フィルムの易接着層側と偏光子とを接着剤層により貼り合わせる。易接着層の形成は、易接着層の形成材を透明保護フィルム上に、公知の技術により塗工、乾燥することにより行われる。易接着層の形成材は、乾燥後の厚み、塗工の円滑性などを考慮して適当な濃度に希釈した溶液として、通常調整される。易接着層は乾燥後の厚みは、好ましくは0.01~5μm、さらに好ましくは0.02~2μm、さらに好ましくは0.05~1μmである。なお、易接着層は複数層設けることができるが、この場合にも、易接着層の総厚みは上記範囲になるようにするのが好ましい。 The easy-adhesion layer is usually provided in advance on a transparent protective film, and the easy-adhesion layer side of the transparent protective film and the polarizer are bonded together with an adhesive layer. The easy-adhesion layer is formed by coating and drying the material for forming the easy-adhesion layer on the transparent protective film by a known technique. The material for forming the easy-adhesion layer is usually adjusted as a solution diluted to an appropriate concentration in consideration of the thickness after drying and the smoothness of coating. The thickness of the easy-adhesion layer after drying is preferably 0.01 to 5 μm, more preferably 0.02 to 2 μm, and still more preferably 0.05 to 1 μm. Note that a plurality of easy-adhesion layers can be provided, but also in this case, the total thickness of the easy-adhesion layers is preferably in the above range.
 また、本発明に係る偏光フィルムにおいては、偏光子および透明保護フィルムの少なくとも一方の貼合面に、特定のホウ酸基含有化合物を含む易接着層を形成し、かかる偏光子および透明保護フィルムを接着剤層を介して積層する構成としてもよい。かかる構成によれば、偏光子および透明保護フィルムと接着剤層との接着性が良好であり、かつ結露環境下や水に浸漬したような過酷な条件であっても接着力を持続可能な偏光フィルムを提供することができる。 Moreover, in the polarizing film which concerns on this invention, the easily bonding layer containing a specific boric acid group containing compound is formed in the at least one bonding surface of a polarizer and a transparent protective film, and this polarizer and a transparent protective film are used. It is good also as a structure laminated | stacked through an adhesive bond layer. According to this configuration, the adhesive property between the polarizer and the transparent protective film and the adhesive layer is good, and the adhesive force is sustainable even under severe conditions such as in a dew condensation environment or in water. A film can be provided.
 具体的には、偏光子および透明保護フィルムの少なくとも一方の貼合面に、下記一般式
(1):
Figure JPOXMLDOC01-appb-C000014
で表される化合物(ただし、Xは反応性基を含む官能基であり、RおよびRはそれぞれ独立に、水素原子、置換基を有してもよい、脂肪族炭化水素基、アリール基、またはヘテロ環基を表す)を備え、一般式(1)で表される化合物が、偏光子と接着剤層との間、および透明保護フィルムと接着剤層との間の一方または両方に介在することが好ましい。前記脂肪族炭化水素基としては、炭素数1~20の置換基を有してもよい直鎖または分岐のアルキル基、炭素数3~20の置換基を有してもよい環状アルキル基、炭素数2~20のアルケニル基が挙げられ、アリール基としては、炭素数6~20の置換基を有してもよいフェニル基、炭素数10~20の置換基を有してもよいナフチル基などが挙げられ、ヘテロ環基としては例えば、少なくとも一つのヘテロ原子を含む、置換基を有してもよい5員環または6員環の基が挙げられる。これらは互いに連結して環を形成してもよい。一般式(1)中、RおよびRとして好ましくは、水素原子、炭素数1~3の直鎖または分岐のアルキル基であり、最も好ましくは、水素原子である。なお、一般式(1)で表される化合物は偏光フィルム中で、未反応の状態で偏光子と接着剤層との間および/または透明保護フィルムと接着剤層との間に介在しても良く、各官能基が反応した状態で介在しても良い。また、「偏光子および透明保護フィルムの少なくとも一方の貼合面に、一般式(1)で表される化合物を備える」とは、例えば一般式(1)で表される化合物が、該貼合面に少なくとも1分子存在することを意味する。ただし、偏光子および透明保護フィルムと接着剤層との間の接着耐水性を十分に向上させるためには、一般式(1)で表される化合物を含む易接着組成物を用いて、易接着層を該貼合面の少なくとも一部に形成することが好ましく、該貼合面の全面に易接着層を形成することがより好ましい。
Specifically, the following general formula (1) is applied to at least one bonding surface of the polarizer and the transparent protective film:
Figure JPOXMLDOC01-appb-C000014
(Wherein X is a functional group containing a reactive group, and R 1 and R 2 are each independently a hydrogen atom, an aliphatic hydrocarbon group which may have a substituent, or an aryl group. Or a heterocyclic group), and the compound represented by the general formula (1) is interposed between one or both of the polarizer and the adhesive layer and between the transparent protective film and the adhesive layer. It is preferable to do. Examples of the aliphatic hydrocarbon group include a linear or branched alkyl group which may have a substituent having 1 to 20 carbon atoms, a cyclic alkyl group which may have a substituent having 3 to 20 carbon atoms, carbon Examples of the aryl group include a phenyl group which may have a substituent having 6 to 20 carbon atoms, a naphthyl group which may have a substituent having 10 to 20 carbon atoms, and the like. Examples of the heterocyclic group include, for example, a 5-membered or 6-membered ring group which has at least one hetero atom and may have a substituent. These may be connected to each other to form a ring. In general formula (1), R 1 and R 2 are preferably a hydrogen atom or a linear or branched alkyl group having 1 to 3 carbon atoms, and most preferably a hydrogen atom. In addition, the compound represented by the general formula (1) may be interposed between the polarizer and the adhesive layer and / or between the transparent protective film and the adhesive layer in an unreacted state in the polarizing film. Alternatively, the functional groups may be present in a reacted state. Moreover, "it is equipped with the compound represented by General formula (1) in the bonding surface of at least one of a polarizer and a transparent protective film" means that the compound represented by General formula (1) is this bonding, for example It means that there is at least one molecule on the surface. However, in order to sufficiently improve the adhesive water resistance between the polarizer and the transparent protective film and the adhesive layer, an easy-adhesion composition containing the compound represented by the general formula (1) is used to facilitate adhesion. It is preferable to form a layer on at least a part of the bonding surface, and it is more preferable to form an easy-adhesion layer on the entire surface of the bonding surface.
 以下の実施形態では、該貼合面の少なくとも一部に易接着層を形成した例、つまり、偏光子の少なくとも一方の面に、接着剤層を介して透明保護フィルムが積層された偏光フィルムであって、偏光子および透明保護フィルムの少なくとも一方の貼合面に、前記一般式(1)で表される化合物を含む易接着組成物を用いて形成された易接着層を備える偏光フィルムについて説明する。 In the following embodiment, an example in which an easy adhesion layer is formed on at least a part of the bonding surface, that is, a polarizing film in which a transparent protective film is laminated on at least one surface of a polarizer via an adhesive layer. The polarizing film includes an easy-adhesion layer formed using an easy-adhesion composition containing the compound represented by the general formula (1) on at least one bonding surface of the polarizer and the transparent protective film. To do.
 一般式(1)で表される化合物が有するXは反応性基を含む官能基であって、接着剤層を構成する硬化性成分と反応し得る官能基であり、Xが含む反応性基としては、例えば、ヒドロキシル基、アミノ基、アルデヒド基、カルボキシル基、ビニル基、(メタ)アクリル基、スチリル基、(メタ)アクリルアミド基、ビニルエーテル基、エポキシ基、オキセタン基、α,β-不飽和カルボニル基、メルカプト基、ハロゲン基などが挙げられる。接着剤層を構成する硬化性樹脂組成物が活性エネルギー線硬化性である場合、Xが含む反応性基は、ビニル基、(メタ)アクリル基、スチリル基、(メタ)アクリルアミド基、ビニルエーテル基、エポキシ基、オキセタン基およびメルカプト基からなる群より選択される少なくとも1種の反応性基であることが好ましく、特に接着剤層を構成する硬化性樹脂組成物がラジカル重合性である場合、Xが含む反応性基は、(メタ)アクリル基、スチリル基および(メタ)アクリルアミド基からなる群より選択される少なくとも1種の反応性基であることが好ましく、一般式(1)で表される化合物が(メタ)アクリルアミド基を有する場合、反応性が高く、活性エネルギー線硬化性樹脂組成物との共重合率が高まるためより好ましい。また、(メタ)アクリルアミド基の極性が高く、接着性に優れるため本発明の効果を効率的に得られるという点からも好ましい。接着剤層を構成する硬化性樹脂組成物がカチオン重合性である場合、Xが含む反応性基は、ヒドロキシル基、アミノ基、アルデヒド、カルボキシル基、ビニルエーテル基、エポキシ基、オキセタン基、メルカプト基から選ばれる少なくとも1つの官能基を有することが好ましく、特にエポキシ基を有する場合、得られる硬化性樹脂層と被着体との密着性に優れるため好ましく、ビニルエーテル基を有する場合、硬化性樹脂組成物の硬化性が優れるため好ましい。 X which the compound represented by General formula (1) has is a functional group containing a reactive group, Comprising: It is a functional group which can react with the sclerosing | hardenable component which comprises an adhesive bond layer, As reactive group which X contains For example, hydroxyl group, amino group, aldehyde group, carboxyl group, vinyl group, (meth) acryl group, styryl group, (meth) acrylamide group, vinyl ether group, epoxy group, oxetane group, α, β-unsaturated carbonyl Group, mercapto group, halogen group and the like. When the curable resin composition constituting the adhesive layer is active energy ray curable, the reactive group included in X is a vinyl group, a (meth) acryl group, a styryl group, a (meth) acrylamide group, a vinyl ether group, It is preferably at least one reactive group selected from the group consisting of an epoxy group, an oxetane group, and a mercapto group. In particular, when the curable resin composition constituting the adhesive layer is radically polymerizable, X is The reactive group to be contained is preferably at least one reactive group selected from the group consisting of a (meth) acryl group, a styryl group, and a (meth) acrylamide group, and the compound represented by the general formula (1) Is more preferable because it has a high reactivity and a high copolymerization ratio with the active energy ray-curable resin composition. Moreover, since the polarity of a (meth) acrylamide group is high and it is excellent in adhesiveness, it is preferable also from the point that the effect of this invention can be acquired efficiently. When the curable resin composition constituting the adhesive layer is cationically polymerizable, the reactive group included in X is selected from hydroxyl group, amino group, aldehyde, carboxyl group, vinyl ether group, epoxy group, oxetane group, and mercapto group. It is preferable to have at least one functional group selected, particularly when it has an epoxy group, because it is excellent in adhesion between the resulting curable resin layer and the adherend, and when it has a vinyl ether group, a curable resin composition. Is preferable because of its excellent curability.
 一般式(1)で表される化合物の好ましい具体例としては、下記一般式(1’)
Figure JPOXMLDOC01-appb-C000015
で表される化合物(ただし、Yは有機基であり、X、RおよびRは前記と同じ)が挙げられる。さらに好適には、以下の化合物(1a)~(1d)が挙げられる。
Figure JPOXMLDOC01-appb-C000016
 
Preferable specific examples of the compound represented by the general formula (1) include the following general formula (1 ′)
Figure JPOXMLDOC01-appb-C000015
(Wherein Y is an organic group, and X, R 1 and R 2 are the same as those described above). More preferred are the following compounds (1a) to (1d).
Figure JPOXMLDOC01-appb-C000016
 本発明においては、一般式(1)で表される化合物が、反応性基とホウ素原子とが直接結合するものであっても良いが、前記具体例で示したように、一般式(1)で表される化合物が、反応性基とホウ素原子とが、有機基を介して結合したものであること、つまり、一般式(1’)で表される化合物であることが好ましい。一般式(1)で表される化合物が、例えばホウ素原子に結合した酸素原子を介して反応性基と結合したものである場合、偏光フィルムの接着耐水性が悪化する傾向がある。一方、一般式(1)で表される化合物が、ホウ素-酸素結合を有するものではなく、ホウ素原子と有機基とが結合することにより、ホウ素-炭素結合を有しつつ、反応性基を含むものである場合(一般式(1’)である場合)、偏光フィルムの接着耐水性が向上するため好ましい。前記有機基とは、具体的には、置換基を有してもよい、炭素数1~20の有機基を意味し、より具体的には例えば、炭素数1~20の置換基を有してもよい直鎖または分岐のアルキレン基、炭素数3~20の置換基を有してもよい環状アルキレン基、炭素数6~20の置換基を有してもよいフェニレン基、炭素数10~20の置換基を有してもよいナフチレン基などが挙げられる。 In the present invention, the compound represented by the general formula (1) may be one in which a reactive group and a boron atom are directly bonded. However, as shown in the specific examples, the general formula (1) The compound represented by the formula (1) is preferably a compound in which a reactive group and a boron atom are bonded via an organic group, that is, a compound represented by the general formula (1 ′). When the compound represented by the general formula (1) is bonded to a reactive group through, for example, an oxygen atom bonded to a boron atom, the adhesive water resistance of the polarizing film tends to deteriorate. On the other hand, the compound represented by the general formula (1) does not have a boron-oxygen bond, but contains a reactive group while having a boron-carbon bond by bonding a boron atom and an organic group. In the case where it is a waste film (in the case of general formula (1 ′)), the adhesive water resistance of the polarizing film is improved, which is preferable. The organic group specifically means an organic group having 1 to 20 carbon atoms which may have a substituent, more specifically, for example, having a substituent having 1 to 20 carbon atoms. A linear or branched alkylene group, a cyclic alkylene group which may have a substituent of 3 to 20 carbon atoms, a phenylene group which may have a substituent of 6 to 20 carbon atoms, a carbon number of 10 to Examples thereof include a naphthylene group which may have 20 substituents.
 一般式(1)で表される化合物としては、前記例示した化合物以外にも、ヒドロキシエチルアクリルアミドとホウ酸のエステル、メチロールアクリルアミドとホウ酸のエステル、ヒドロキシエチルアクリレートとホウ酸のエステル、およびヒドロキシブチルアクリレートとホウ酸のエステルなど、(メタ)アクリレートとホウ酸とのエステルを例示可能である。 In addition to the compounds exemplified above, the compound represented by the general formula (1) includes hydroxyethyl acrylamide and boric acid ester, methylol acrylamide and boric acid ester, hydroxyethyl acrylate and boric acid ester, and hydroxybutyl. Examples include esters of (meth) acrylates and boric acid, such as esters of acrylate and boric acid.
 前記のとおり、本発明に係る偏光フィルムは、活性エネルギー線硬化型接着剤組成物に活性エネルギー線を照射してなる硬化物層により形成された接着剤層を介して、偏光子と透明保護フィルムとが積層される。本発明においては特に、活性エネルギー線硬化型接着剤組成物がアクリル系オリゴマー(D)を含有する場合、透明保護フィルムと接着剤層との間には、これらの層が連続的に変化する相溶層が形成されていてもよい。かかる相溶層が形成されている場合、透明保護フィルムと接着剤層との接着力が向上する。ただし、相溶層の厚みをP(μm)とし、組成物全量を100重量%としたときのアクリル系オリゴマー(D)の含有量をQ重量%としたとき、P×Qの値が10よりも小さいものであることが好ましい。かかる構成を備える場合、特に接着剤層と透明保護フィルムとの接着力が高まるため好ましい。一方、アクリル系オリゴマー(D)の含有量をQ重量%が高すぎると、アクリル系オリゴマー(D)は一般に分子量が大きく、接着剤層と透明保護フィルムとの間に相溶層が形成される際、透明保護フィルム側に浸透し難く、接着剤層と相溶層との界面に偏在し易く、結果的に脆弱層になり易い。かかる脆弱層に起因して、接着破壊が起こり易いため、アクリル系オリゴマー(D)の含有量をQ重量%としたとき、少なくともP×Qの値が10よりも小さくなるように設計することが好ましい。また、接着剤層と透明保護フィルムとの間の相溶化が過度に進行し、相溶層の厚みP(μm)が厚くなりすぎると、やはり一部が脆弱層となって、接着剤層と透明保護フィルムとの接着力が低下し易い。このため、相溶層の厚みP(μm)についても、少なくともP×Qの値が10よりも小さくなるように設計することが好ましい。 As described above, the polarizing film according to the present invention includes a polarizer and a transparent protective film through an adhesive layer formed by a cured product layer formed by irradiating an active energy ray-curable adhesive composition with active energy rays. Are stacked. In the present invention, in particular, when the active energy ray-curable adhesive composition contains the acrylic oligomer (D), a phase in which these layers continuously change between the transparent protective film and the adhesive layer. A melt layer may be formed. When such a compatible layer is formed, the adhesive force between the transparent protective film and the adhesive layer is improved. However, when the thickness of the compatible layer is P (μm) and the content of the acrylic oligomer (D) when the total amount of the composition is 100% by weight is Q% by weight, the value of P × Q is 10 Is preferably small. In the case of providing such a configuration, the adhesive force between the adhesive layer and the transparent protective film is particularly increased, which is preferable. On the other hand, if the content of the acrylic oligomer (D) is too high, the acrylic oligomer (D) generally has a large molecular weight, and a compatible layer is formed between the adhesive layer and the transparent protective film. At this time, it hardly penetrates into the transparent protective film side, tends to be unevenly distributed at the interface between the adhesive layer and the compatible layer, and as a result, easily becomes a fragile layer. Due to the fragile layer, adhesive fracture is likely to occur. Therefore, when the content of the acrylic oligomer (D) is Q% by weight, at least the value of P × Q can be designed to be smaller than 10. preferable. Moreover, when the compatibilization between the adhesive layer and the transparent protective film proceeds excessively and the thickness P (μm) of the compatible layer becomes too thick, a part of the compatible layer becomes a fragile layer, and the adhesive layer Adhesive strength with the transparent protective film tends to be reduced. For this reason, the thickness P (μm) of the compatible layer is preferably designed so that at least the value of P × Q is smaller than 10.
 本発明に係る偏光フィルムは、偏光子および透明保護フィルムの少なくとも一方の面に、前記記載の活性エネルギー線硬化型接着剤組成物を塗工する塗工工程と、偏光子および透明保護フィルムとを貼り合わせる貼合工程と、偏光子面側または透明保護フィルム面側から活性エネルギー線を照射して、活性エネルギー線硬化型接着剤組成物を硬化させることにより得られた接着剤層を介して、偏光子および透明保護フィルムを接着させる接着工程とを含む。 The polarizing film according to the present invention comprises a coating step of applying the active energy ray-curable adhesive composition described above to at least one surface of the polarizer and the transparent protective film, and the polarizer and the transparent protective film. Through the adhesive layer obtained by irradiating the active energy ray from the polarizer surface side or the transparent protective film surface side and curing the active energy ray-curable adhesive composition, the laminating step to be bonded together, A bonding step of bonding the polarizer and the transparent protective film.
 偏光子、透明保護フィルムは、塗工工程前に表面改質処理を行ってもよい。特に偏光子の表面に表面改質処理を行うことが好ましい。表面改質処理としては、コロナ処理、プラズマ処理、エキシマ-処理およびフレーム処理などが挙げられ、特にコロナ処理であることが好ましい。コロナ処理を行うことで偏光子表面にカルボニル基やアミノ基などの反応性官能基が生成し、硬化性樹脂層との密着性が向上する。また、アッシング効果により表面の異物が除去されたり、表面の凹凸が軽減されたりして、外観特性に優れる偏光フィルムを作成することができる。 The polarizer and the transparent protective film may be subjected to surface modification treatment before the coating process. In particular, it is preferable to perform a surface modification treatment on the surface of the polarizer. Examples of the surface modification treatment include corona treatment, plasma treatment, excimer treatment, flame treatment and the like, and corona treatment is particularly preferable. By performing the corona treatment, a reactive functional group such as a carbonyl group or an amino group is generated on the surface of the polarizer, and adhesion with the curable resin layer is improved. Moreover, the foreign material on the surface is removed by the ashing effect, or the unevenness on the surface is reduced, so that a polarizing film having excellent appearance characteristics can be created.
 <塗工工程>
 活性エネルギー線硬化型接着剤組成物を塗工する方法としては、組成物の粘度や目的とする厚みによって適宜選択され、例えば、リバースコーター、グラビアコーター(ダイレクト,リバースやオフセット)、バーリバースコーター、ロールコーター、ダイコーター、バーコーター、ロッドコーターなどが挙げられる。本発明において使用する活性エネルギー線硬化型接着剤組成物の粘度は3~100mPa・sであることが好ましく、より好ましくは5~50mPa・sであり、最も好ましくは10~30mPa・sである。組成物の粘度が高い場合、塗工後の表面平滑性が乏しく外観不良が発生するため好ましくない。本発明において使用する活性エネルギー線硬化型接着剤組成物は、該組成物を加熱または冷却して好ましい範囲の粘度に調整して塗布することができる。
<Coating process>
The method of applying the active energy ray-curable adhesive composition is appropriately selected depending on the viscosity of the composition and the desired thickness. For example, a reverse coater, a gravure coater (direct, reverse or offset), a bar reverse coater, Examples include roll coaters, die coaters, bar coaters, and rod coaters. The viscosity of the active energy ray-curable adhesive composition used in the present invention is preferably 3 to 100 mPa · s, more preferably 5 to 50 mPa · s, and most preferably 10 to 30 mPa · s. When the viscosity of the composition is high, the surface smoothness after coating is poor and the appearance is poor, which is not preferable. The active energy ray-curable adhesive composition used in the present invention can be applied by adjusting the viscosity to a preferred range by heating or cooling the composition.
 <貼合工程>
 上記のように塗工した活性エネルギー線硬化型接着剤組成物を介して、偏光子と透明保護フィルムとを貼り合わせる。偏光子と透明保護フィルムの貼り合わせは、ロールラミネーターなどにより行うことができる。
<Bonding process>
A polarizer and a transparent protective film are bonded together through the active energy ray hardening-type adhesive composition applied as mentioned above. Bonding of the polarizer and the transparent protective film can be performed with a roll laminator or the like.
 <接着工程>
 偏光子と透明保護フィルムとを貼り合わせた後に、活性エネルギー線(電子線、紫外線、可視光線など)を照射し、活性エネルギー線硬化型接着剤組成物を硬化して接着剤層を形成する。活性エネルギー線(電子線、紫外線、可視光線など)の照射方向は、任意の適切な方向から照射することができる。好ましくは、透明保護フィルム側から照射する。偏光子側から照射すると、偏光子が活性エネルギー線(電子線、紫外線、可視光線など)によって劣化するおそれがある。
<Adhesion process>
After laminating the polarizer and the transparent protective film, the active energy ray (electron beam, ultraviolet ray, visible light, etc.) is irradiated to cure the active energy ray-curable adhesive composition to form an adhesive layer. The irradiation direction of active energy rays (electron beam, ultraviolet ray, visible light, etc.) can be irradiated from any appropriate direction. Preferably, it irradiates from the transparent protective film side. When irradiated from the polarizer side, the polarizer may be deteriorated by active energy rays (electron beam, ultraviolet ray, visible light, etc.).
 電子線を照射する場合の照射条件は、上記活性エネルギー線硬化型接着剤組成物を硬化しうる条件であれば、任意の適切な条件を採用できる。例えば、電子線照射は、加速電圧が好ましくは5kV~300kVであり、さらに好ましくは10kV~250kVである。加速電圧が5kV未満の場合、電子線が接着剤まで届かず硬化不足となるおそれがあり、加速電圧が300kVを超えると、試料を通る浸透力が強すぎて、透明保護フィルムや偏光子にダメージを与えるおそれがある。照射線量としては、5~100kGy、さらに好ましくは10~75kGyである。照射線量が5kGy未満の場合は、接着剤が硬化不足となり、100kGyを超えると、透明保護フィルムや偏光子にダメージを与え、機械的強度の低下や黄変を生じ、所定の光学特性を得ることができない。 Any appropriate conditions can be adopted as the irradiation conditions in the case of irradiation with an electron beam as long as the active energy ray-curable adhesive composition can be cured. For example, in the electron beam irradiation, the acceleration voltage is preferably 5 kV to 300 kV, and more preferably 10 kV to 250 kV. If the acceleration voltage is less than 5 kV, the electron beam may not reach the adhesive and may be insufficiently cured. If the acceleration voltage exceeds 300 kV, the penetration force through the sample is too strong and damages the transparent protective film and the polarizer. There is a risk of giving. The irradiation dose is 5 to 100 kGy, more preferably 10 to 75 kGy. When the irradiation dose is less than 5 kGy, the adhesive becomes insufficiently cured, and when it exceeds 100 kGy, the transparent protective film and the polarizer are damaged, resulting in a decrease in mechanical strength and yellowing, thereby obtaining predetermined optical characteristics. I can't.
 電子線照射は、通常、不活性ガス中で照射を行うが、必要であれば大気中や酸素を少し導入した条件で行ってもよい。透明保護フィルムの材料によるが、酸素を適宜導入することによって、最初に電子線があたる透明保護フィルム面にあえて酸素阻害を生じさせ、透明保護フィルムへのダメージを防ぐことができ、接着剤にのみ効率的に電子線を照射させることができる。 The electron beam irradiation is usually performed in an inert gas, but if necessary, it may be performed in the atmosphere or under a condition where a little oxygen is introduced. Depending on the material of the transparent protective film, by appropriately introducing oxygen, the transparent protective film surface where the electron beam first hits can be obstructed to prevent oxygen damage and prevent damage to the transparent protective film. An electron beam can be irradiated efficiently.
 本発明に係る偏光フィルムを製造する場合、活性エネルギー線として、波長範囲380nm~450nmの可視光線を含むもの、特には波長範囲380nm~450nmの可視光線の照射量が最も多い活性エネルギー線を使用することが好ましい。紫外線、可視光線を使用する場合であって、紫外線吸収能を付与した透明保護フィルム(紫外線不透過型透明保護フィルム)を使用する場合、およそ380nmより短波長の光を吸収するため、380nmより短波長の光は活性エネルギー線硬化性樹脂組成物に到達せず、その重合反応に寄与しない。さらに、透明保護フィルムによって吸収された380nmより短波長の光は熱に変換され、透明保護フィルム自体が発熱し、偏光フィルムのカール・シワなど不良の原因となる。そのため、本発明において紫外線、可視光線を採用する場合、活性エネルギー線発生装置として380nmより短波長の光を発光しない装置を使用することが好ましく、より具体的には、波長範囲380~440nmの積算照度と波長範囲250~370nmの積算照度との比が100:0~100:50であることが好ましく、100:0~100:40であることがより好ましい。本発明に係る偏光フィルムを製造する場合、活性エネルギー線としては、ガリウム封入メタルハライドランプ、波長範囲380~440nmを発光するLED光源が好ましい。あるいは、低圧水銀灯、中圧水銀灯、高圧水銀灯、超高圧水銀灯、白熱電球、キセノンランプ、ハロゲンランプ、カーボンアーク灯、メタルハライドランプ、蛍光灯、タングステンランプ、ガリウムランプ、エキシマレーザーまたは太陽光などの紫外線と可視光線を含む光源を使用することができ、バンドパスフィルターを用いて380nmより短波長の紫外線を遮断して用いることもできる。偏光子と透明保護フィルムとの間の接着剤層の接着性能を高めつつ、偏光フィルムのカールを防止するためには、ガリウム封入メタルハライドランプを使用し、かつ380nmより短波長の光を遮断可能なバンドパスフィルターを介して得られた活性エネルギー線、またはLED光源を使用して得られる波長405nmの活性エネルギー線を使用することが好ましい。 When the polarizing film according to the present invention is produced, active energy rays containing visible light having a wavelength range of 380 nm to 450 nm, particularly active energy rays having the largest irradiation amount of visible light having a wavelength range of 380 nm to 450 nm are used. It is preferable. When using ultraviolet light and visible light, and using a transparent protective film (ultraviolet non-transparent transparent protective film) imparted with ultraviolet absorbing ability, it absorbs light having a wavelength shorter than about 380 nm. Light of a wavelength does not reach the active energy ray curable resin composition and does not contribute to the polymerization reaction. Furthermore, light having a wavelength shorter than 380 nm absorbed by the transparent protective film is converted into heat, and the transparent protective film itself generates heat, which causes defects such as curling and wrinkling of the polarizing film. Therefore, when ultraviolet rays or visible rays are used in the present invention, it is preferable to use an apparatus that does not emit light having a wavelength shorter than 380 nm as the active energy ray generator, and more specifically, integration in the wavelength range of 380 to 440 nm. The ratio of the illuminance to the integrated illuminance in the wavelength range of 250 to 370 nm is preferably 100: 0 to 100: 50, and more preferably 100: 0 to 100: 40. When the polarizing film according to the present invention is manufactured, the active energy ray is preferably a gallium-encapsulated metal halide lamp or an LED light source that emits light in the wavelength range of 380 to 440 nm. Or low pressure mercury lamp, medium pressure mercury lamp, high pressure mercury lamp, ultra high pressure mercury lamp, incandescent lamp, xenon lamp, halogen lamp, carbon arc lamp, metal halide lamp, fluorescent lamp, tungsten lamp, gallium lamp, excimer laser or sunlight A light source including visible light can be used, and ultraviolet light having a wavelength shorter than 380 nm can be blocked using a band pass filter. In order to prevent the polarization film from curling while improving the adhesive performance of the adhesive layer between the polarizer and the transparent protective film, a gallium-encapsulated metal halide lamp can be used and light with a wavelength shorter than 380 nm can be blocked. It is preferable to use an active energy ray obtained through a band pass filter or an active energy ray having a wavelength of 405 nm obtained using an LED light source.
 紫外線または可視光線を照射する前に活性エネルギー線硬化型接着剤組成物を加温すること(照射前加温)が好ましく、その場合40℃以上に加温することが好ましく、50℃以上に加温することがより好ましい。また、紫外線または可視光線を照射後に活性エネルギー線硬化型接着剤組成物を加温すること(照射後加温)も好ましく、その場合40℃以上に加温することが好ましく、50℃以上に加温することがより好ましい。 It is preferable to warm the active energy ray-curable adhesive composition before irradiation with ultraviolet rays or visible light (heating before irradiation), in which case it is preferable to warm to 40 ° C or higher, and to 50 ° C or higher. It is more preferable to warm. It is also preferable to heat the active energy ray-curable adhesive composition after irradiation with ultraviolet rays or visible light (heating after irradiation), in which case it is preferable to heat to 40 ° C. or higher, and to 50 ° C. or higher. It is more preferable to warm.
 本発明で使用する活性エネルギー線硬化型接着剤組成物は、特に偏光子と波長365nmの光線透過率が5%未満である透明保護フィルムとを接着する接着剤層を形成する場合に好適に使用可能である。ここで、本発明に係る活性エネルギー線硬化性樹脂組成物は、上述した一般式(2)の光重合開始剤を含有することによって、UV吸収能を有する透明保護フィルム越しに紫外線を照射して、接着剤層を硬化形成することができる。よって、偏光子の両面にUV吸収能を有する透明保護フィルムを積層した偏光フィルムにおいても、接着剤層を硬化させることができる。ただし、当然ながら、UV吸収能を有さない透明保護フィルムを積層した偏光フィルムにおいても、接着剤層を硬化させることができる。なお、UV吸収能を有する透明保護フィルムとは、380nmの光に対する透過率が10%未満である透明保護フィルムを意味する。 The active energy ray-curable adhesive composition used in the present invention is suitably used particularly for forming an adhesive layer for adhering a polarizer and a transparent protective film having a light transmittance of a wavelength of 365 nm of less than 5%. Is possible. Here, the active energy ray-curable resin composition according to the present invention includes the photopolymerization initiator represented by the general formula (2) described above, and is thus irradiated with ultraviolet rays through a transparent protective film having UV absorption ability. The adhesive layer can be formed by curing. Therefore, an adhesive bond layer can be hardened also in a polarizing film which laminated a transparent protective film which has UV absorption ability on both sides of a polarizer. However, as a matter of course, the adhesive layer can also be cured in a polarizing film in which a transparent protective film having no UV absorbing ability is laminated. In addition, the transparent protective film which has UV absorption ability means the transparent protective film whose transmittance | permeability with respect to light of 380 nm is less than 10%.
 透明保護フィルムへのUV吸収能の付与方法としては、透明保護フィルム中に紫外線吸収剤を含有させる方法や、透明保護フィルム表面に紫外線吸収剤を含有する表面処理層を積層させる方法が挙げられる。 Examples of the method for imparting UV absorbing ability to the transparent protective film include a method of containing an ultraviolet absorber in the transparent protective film and a method of laminating a surface treatment layer containing an ultraviolet absorber on the surface of the transparent protective film.
 紫外線吸収剤の具体例としては、例えば、従来公知のオキシベンゾフェノン系化合物、ベンゾトリアゾール系化合物、サリチル酸エステル系化合物、ベンゾフェノン系化合物、シアノアクリレート系化合物、ニッケル錯塩系化合物、トリアジン系化合物などが挙げられる。 Specific examples of the ultraviolet absorber include conventionally known oxybenzophenone compounds, benzotriazole compounds, salicylic acid ester compounds, benzophenone compounds, cyanoacrylate compounds, nickel complex compounds, triazine compounds, and the like. .
 本発明に係る偏光フィルムを連続ラインで製造する場合、ライン速度は、硬化性樹脂組成物の硬化時間によるが、好ましくは1~500m/min、より好ましくは5~300m/min、さらに好ましくは10~100m/minである。ライン速度が小さすぎる場合は、生産性が乏しい、または透明保護フィルムへのダメージが大きすぎ、耐久性試験などに耐えうる偏光フィルムが作製できない。ライン速度が大きすぎる場合は、硬化性樹脂組成物の硬化が不十分となり、目的とする接着性が得られない場合がある。 When the polarizing film according to the present invention is produced in a continuous line, the line speed depends on the curing time of the curable resin composition, but is preferably 1 to 500 m / min, more preferably 5 to 300 m / min, and still more preferably 10 ~ 100 m / min. When the line speed is too low, the productivity is poor, or the damage to the transparent protective film is too great, and a polarizing film that can withstand the durability test cannot be produced. When the line speed is too high, the curable resin composition may not be sufficiently cured, and the target adhesiveness may not be obtained.
 本発明に係る偏光フィルムの製造方法においては、塗工工程前に、偏光子および透明保護フィルムの少なくとも一方の貼合面に、特定のホウ酸基含有化合物を含む易接着層を形成する易接着処理工程を設けてもよい。具体的には、下記製造方法;
 偏光子の少なくとも一方の面に、接着剤層を介して透明保護フィルムが積層された偏光フィルムの製造方法であって、偏光子および透明保護フィルムの少なくとも一方の貼合面に、前記一般式(1)で表される化合物、より好ましくは一般式(1’)で表される化合物を付着させる易接着処理工程と、偏光子および透明保護フィルムの少なくとも一方の貼合面に、硬化性樹脂組成物を塗工する塗工工程と、偏光子および透明保護フィルムを貼り合わせる貼合工程と、偏光子面側または透明保護フィルム面側から活性エネルギー線を照射して、硬化性樹脂組成物を硬化させることにより得られた接着剤層を介して、偏光子および透明保護フィルムを接着させる接着工程とを含む偏光フィルムの製造方法、により製造可能である。
In the manufacturing method of the polarizing film which concerns on this invention, the easy adhesion which forms the easily bonding layer containing a specific boric acid group containing compound in at least one bonding surface of a polarizer and a transparent protective film before a coating process. A processing step may be provided. Specifically, the following production method;
It is a manufacturing method of the polarizing film by which the transparent protective film was laminated | stacked through the adhesive bond layer on the at least one surface of the polarizer, Comprising: On at least one bonding surface of a polarizer and a transparent protective film, the said general formula ( A curable resin composition on the adhesion surface of at least one of the easy adhesion treatment step of attaching the compound represented by 1), more preferably the compound represented by the general formula (1 ′), and the polarizer and the transparent protective film A curing process is performed by irradiating active energy rays from the polarizer side or the transparent protective film side. It can be manufactured by the manufacturing method of a polarizing film including the adhesion process which adheres a polarizer and a transparent protective film through the adhesive layer obtained by making it.
 <易接着処理工程>
 偏光子および透明保護フィルムの少なくとも一方の貼合面に、一般式(1)で表される化合物を含む易接着組成物を用いて易接着層を形成する方法としては、例えば一般式(1)で表される化合物を含む易接着組成物(A)を製造し、これを偏光子および透明保護フィルムの少なくとも一方の貼合面に、塗布などすることにより形成する方法が挙げられる。易接着組成物(A)中、一般式(1)で表される化合物以外に含んでも良いものとして、溶媒および添加剤などが挙げられる。
<Easily bonding process>
As a method for forming an easy-adhesion layer on the bonding surface of at least one of the polarizer and the transparent protective film using an easy-adhesion composition containing the compound represented by the general formula (1), for example, the general formula (1) The easily bonding composition (A) containing the compound represented by this is manufactured, and the method of forming this by apply | coating etc. to at least one bonding surface of a polarizer and a transparent protective film is mentioned. Examples of the easy-adhesive composition (A) that may be contained in addition to the compound represented by the general formula (1) include solvents and additives.
 易接着組成物(A)が溶媒を含む場合、偏光子および透明保護フィルムの少なくとも一方の貼合面に組成物(A)を塗布して、必要に応じて乾燥工程や硬化処理(熱処理など)を行ってもよい。 When the easy-adhesive composition (A) contains a solvent, the composition (A) is applied to at least one bonding surface of the polarizer and the transparent protective film, and a drying process or a curing process (such as heat treatment) is performed as necessary. May be performed.
 易接着組成物(A)が含んでもよい溶媒としては、一般式(1)で表される化合物を安定化して、溶解または分散し得るものが好ましい。かかる溶媒は、有機溶媒、水、またはこれらの混合溶媒を用いることができる。前記溶媒としては、例えば酢酸エチル、酢酸ブチル、酢酸2-ヒドロキシエチルなどのエステル類;メチルエチルケトン、アセトン、シクロヘキサノン、メチルイソブチルケトン、ジエチルケトン、メチル-n-プロピルケトン、アセチルアセトンなどのケトン類;テトラヒドロフラン(THF)、ジオキサンなどの環状エーテル類;n-ヘキサン、シクロヘキサンなどの脂肪族または脂環族炭化水素類;トルエン、キシレンなどの芳香族炭化水素類;メタノール、エタノール、n-プロパノール、イソプロパノール、シクロヘキサノールなどの脂肪族または脂環族アルコール類;エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、ジエチレングリコールモノエチルエーテルなどのグリコールエーテル類;ジエチレングリコールモノメチルエーテルアセテート、ジエチレングリコールモノエチルエーテルアセテートなどのグリコールエーテルアセテート類;などから選択される。 As the solvent that may be contained in the easy-adhesion composition (A), a solvent that can stabilize and dissolve or disperse the compound represented by the general formula (1) is preferable. As the solvent, an organic solvent, water, or a mixed solvent thereof can be used. Examples of the solvent include esters such as ethyl acetate, butyl acetate and 2-hydroxyethyl acetate; ketones such as methyl ethyl ketone, acetone, cyclohexanone, methyl isobutyl ketone, diethyl ketone, methyl-n-propyl ketone and acetylacetone; tetrahydrofuran ( THF), cyclic ethers such as dioxane; aliphatic or alicyclic hydrocarbons such as n-hexane and cyclohexane; aromatic hydrocarbons such as toluene and xylene; methanol, ethanol, n-propanol, isopropanol, cyclohexanol Aliphatic or alicyclic alcohols such as; glycol ethers such as ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, diethylene glycol monoethyl ether; Chi glycol monomethyl ether acetate, glycol ether acetates such as diethylene glycol monoethyl ether acetate; is selected from the like.
 易接着組成物(A)が含んでもよい添加剤としては、たとえば、界面活性剤、可塑剤、粘着付与剤、低分子量ポリマー、重合性モノマー、表面潤滑剤、レベリング剤、酸化防止剤、腐食防止剤、光安定剤、紫外線吸収剤、重合禁止剤、シランカップリンング剤、チタンカップリング剤、無機または有機の充填剤、金属粉、粒子状、箔状物などが挙げられる。 Examples of additives that may be included in the easy-adhesive composition (A) include surfactants, plasticizers, tackifiers, low molecular weight polymers, polymerizable monomers, surface lubricants, leveling agents, antioxidants, and corrosion inhibitors. Agents, light stabilizers, ultraviolet absorbers, polymerization inhibitors, silane coupling agents, titanium coupling agents, inorganic or organic fillers, metal powders, particles, foils, and the like.
 なお、易接着組成物(A)が重合開始剤を含有する場合、接着剤層を積層する前に、易接着層中、一般式(1)で表される化合物が反応する場合があり、本来の目的である偏光フィルムの接着耐水性向上効果が十分に得られない場合がある。したがって、易接着層中、重合開始剤の含有量は2重量%未満であることが好ましく、0.5重量%未満であることが好ましく、重合開始剤を含まないことが特に好ましい。 In addition, when an easily bonding composition (A) contains a polymerization initiator, before laminating | stacking an adhesive bond layer, the compound represented by General formula (1) may react in an easily bonding layer, In some cases, the effect of improving the adhesive water resistance of the polarizing film, which is the purpose of the above, cannot be sufficiently obtained. Therefore, the content of the polymerization initiator in the easy-adhesion layer is preferably less than 2% by weight, more preferably less than 0.5% by weight, and particularly preferably no polymerization initiator is contained.
 易接着層中、一般式(1)で表される化合物の含有量が少なすぎると、易接着層表面に存在する一般式(1)で表される化合物の割合が低下し、易接着効果が低くなる場合がある。したがって、易接着層中、一般式(1)で表される化合物の含有量は、1重量%以上であることが好ましく、20重量%以上であることがより好ましく、40重量%以上であることがさらに好ましい。 If the content of the compound represented by the general formula (1) is too small in the easy-adhesion layer, the ratio of the compound represented by the general formula (1) present on the surface of the easy-adhesion layer is reduced, and the easy-adhesion effect is obtained. May be lower. Therefore, the content of the compound represented by the general formula (1) in the easy-adhesion layer is preferably 1% by weight or more, more preferably 20% by weight or more, and 40% by weight or more. Is more preferable.
 前記易接着組成物(A)を用いて易接着層を偏光子上に形成する方法については、偏光子を組成物(A)の処理浴に直接浸漬させる方法や公知の塗布方法が適宜用いられる。前記塗布方法としては具体的には、たとえば、ロールコート、グラビアコート、リバースコート、ロールブラッシュ、スプレーコート、エアーナイフコート、カーテンコート法があげられるがこれらに限定はされない。 About the method of forming an easily bonding layer on a polarizer using the said easily bonding composition (A), the method of immersing a polarizer directly in the processing bath of a composition (A), and a well-known coating method are used suitably. . Specific examples of the coating method include, but are not limited to, roll coating, gravure coating, reverse coating, roll brushing, spray coating, air knife coating, and curtain coating.
 本発明において、偏光子が備える易接着層の厚みが厚すぎる場合、易接着層の凝集力が低下し、易接着効果が低くなる場合がある。したがって、易接着層の厚みは2000nm以下であることが好ましく、1000nm以下であることがより好ましく、500nm以下であることがさらに好ましい。一方、易接着層が効果を十分に発揮するための厚みの最下限としては、少なくとも一般式(1)で表される化合物の単分子膜の厚みが挙げられ、好ましくは1nm以上であり、より好ましくは2nm以上であり、さらに好ましくは3nm以上である。 In the present invention, if the thickness of the easy-adhesion layer provided in the polarizer is too thick, the cohesive force of the easy-adhesion layer may be reduced, and the easy-adhesion effect may be reduced. Therefore, the thickness of the easy-adhesion layer is preferably 2000 nm or less, more preferably 1000 nm or less, and further preferably 500 nm or less. On the other hand, the lower limit of the thickness for the easy-adhesion layer to sufficiently exert the effect includes at least the thickness of the monomolecular film of the compound represented by the general formula (1), preferably 1 nm or more, more Preferably it is 2 nm or more, More preferably, it is 3 nm or more.
 <光学フィルム>
 本発明の偏光フィルムは、実用に際して他の光学層と積層した光学フィルムとして用いることができる。その光学層については特に限定はないが、例えば、位相差フィルム(1/2や1/4などの波長板を含む)、視覚補償フィルム、輝度向上フィルム、反射板や反透過板、などの液晶表示装置などの形成に用いられることのある光学層となるものがあげられる。これらの光学層は、本発明において易接着層付基材フィルムの基材フィルムとして使用可能であり、必要に応じて表面改質処理を施すことにより、水酸基、カルボニル基やアミノ基などの反応性官能基を有する。したがって、表面に少なくとも反応性官能基を含有する位相差フィルムの少なくとも一方の面に、前記一般式(1)で表される化合物を備える易接着処理位相差フィルム、特には前記一般式(1)で表される化合物を含む易接着層が形成された易接着層付位相差フィルムなどは、位相差フィルムなどと接着剤層との密着性が向上し、その結果、接着性が特に向上するため好ましい。
<Optical film>
The polarizing film of the present invention can be used as an optical film laminated with another optical layer in practical use. The optical layer is not particularly limited. For example, a liquid crystal such as a retardation film (including wavelength plates such as 1/2 and 1/4), a visual compensation film, a brightness enhancement film, a reflection plate, and an anti-transmission plate. What becomes an optical layer which may be used for formation of a display apparatus etc. is mention | raise | lifted. These optical layers can be used as a base film of a base film with an easy-adhesion layer in the present invention, and are subjected to surface modification treatment as necessary to react with hydroxyl groups, carbonyl groups, amino groups, and the like. Has a functional group. Therefore, an easy-adhesion-treated retardation film comprising the compound represented by the general formula (1) on at least one surface of the retardation film containing at least a reactive functional group on the surface, particularly the general formula (1). In the retardation film with an easy-adhesion layer formed with an easy-adhesion layer containing the compound represented by the formula, the adhesion between the retardation film and the adhesive layer is improved, and as a result, the adhesiveness is particularly improved. preferable.
 前記位相差フィルムとしては、正面位相差が40nm以上および/または、厚み方向位相差が80nm以上の位相差を有するものを用いることができる。正面位相差は、通常、40~200nmの範囲に、厚み方向位相差は、通常、80~300nmの範囲に制御される。 As the retardation film, a film having a front retardation of 40 nm or more and / or a thickness direction retardation of 80 nm or more can be used. The front phase difference is usually controlled in the range of 40 to 200 nm, and the thickness direction phase difference is usually controlled in the range of 80 to 300 nm.
 位相差フィルムとしては、高分子素材を一軸または二軸延伸処理してなる複屈折性フィルム、液晶ポリマーの配向フィルム、液晶ポリマーの配向層をフィルムにて支持したものなどがあげられる。位相差フィルムの厚さも特に制限されないが、20~150μm程度が一般的である。 Examples of the retardation film include a birefringent film obtained by uniaxially or biaxially stretching a polymer material, a liquid crystal polymer alignment film, and a liquid crystal polymer alignment layer supported by the film. The thickness of the retardation film is not particularly limited, but is generally about 20 to 150 μm.
 位相差フィルムとしては、下記式(1)ないし(3):0.70<Re[450]/Re[550]<0.97・・・(1)1.5×10-3<Δn<6×10-3・・・(2)1.13<NZ<1.50・・・(3)
(式中、Re[450]およびRe[550]は、それぞれ、23℃における波長450nmおよび550nmの光で測定した位相差フィルムの面内の位相差値であり、Δnは位相差フィルムの遅相軸方向、進相軸方向の屈折率を、それぞれnx、nyとしたときのnx-nyである面内複屈折であり、NZはnzを位相差フィルムの厚み方向の屈折率としたときの、厚み方向複屈折であるnx-nzと面内複屈折であるnx-nyとの比である)を満足する逆波長分散型の位相差フィルムを用いてもよい。
As the retardation film, the following formulas (1) to (3): 0.70 <Re [450] / Re [550] <0.97 (1) 1.5 × 10−3 <Δn <6 × 10-3 (2) 1.13 <NZ <1.50 (3)
(In the formula, Re [450] and Re [550] are in-plane retardation values of the retardation film measured with light having a wavelength of 450 nm and 550 nm at 23 ° C., respectively, and Δn is the retardation of the retardation film. It is in-plane birefringence that is nx-ny when the refractive indexes in the axial direction and the fast axis direction are nx and ny, respectively, and NZ is the refractive index in the thickness direction of the retardation film. An inverse wavelength dispersion type retardation film satisfying (the ratio of nx-nz which is birefringence in the thickness direction and nx-ny which is in-plane birefringence) may be used.
 前述した偏光フィルムや、偏光フィルムを少なくとも1層積層されている光学フィルムには、液晶セルなどの他部材と接着するための粘着層を設けることもできる。粘着層を形成する粘着剤は特に制限されないが、例えばアクリル系重合体、シリコーン系ポリマー、ポリエステル、ポリウレタン、ポリアミド、ポリエーテル、フッ素系やゴム系などのポリマーをベースポリマーとするものを適宜に選択して用いることができる。特に、アクリル系粘着剤の如く光学的透明性に優れ、適度な濡れ性と凝集性と接着性の粘着特性を示して、耐候性や耐熱性などに優れるものが好ましく用いうる。 The pressure-sensitive adhesive layer for adhering to other members such as a liquid crystal cell can be provided on the polarizing film described above or an optical film in which at least one polarizing film is laminated. The pressure-sensitive adhesive forming the pressure-sensitive adhesive layer is not particularly limited. For example, an acrylic polymer, silicone-based polymer, polyester, polyurethane, polyamide, polyether, fluorine-based or rubber-based polymer is appropriately selected. Can be used. In particular, those having excellent optical transparency such as an acrylic pressure-sensitive adhesive, exhibiting appropriate wettability, cohesiveness, and adhesive pressure-sensitive adhesive properties, and being excellent in weather resistance, heat resistance and the like can be preferably used.
 粘着層は、異なる組成または種類などのものの重畳層として偏光フィルムや光学フィルムの片面または両面に設けることもできる。また両面に設ける場合に、偏光フィルムや光学フィルムの表裏において異なる組成や種類や厚みなどの粘着層とすることもできる。粘着層の厚みは、使用目的や接着力などに応じて適宜に決定でき、一般には1~500μmであり、1~200μmが好ましく、特に1~100μmが好ましい。 The adhesive layer can be provided on one side or both sides of a polarizing film or an optical film as a superimposed layer of different compositions or types. Moreover, when providing in both surfaces, it can also be set as adhesive layers, such as a different composition, a kind, and thickness, in the front and back of a polarizing film or an optical film. The thickness of the pressure-sensitive adhesive layer can be appropriately determined according to the purpose of use and adhesive force, and is generally 1 to 500 μm, preferably 1 to 200 μm, and particularly preferably 1 to 100 μm.
 粘着層の露出面に対しては、実用に供するまでの間、その汚染防止などを目的にセパレータが仮着されてカバーされる。これにより、通例の取扱状態で粘着層に接触することを防止できる。セパレータとしては、上記厚み条件を除き、例えばプラスチックフィルム、ゴムシート、紙、布、不織布、ネット、発泡シートや金属箔、それらのラミネート体などの適宜な薄葉体を、必要に応じシリコーン系や長鎖アルキル系、フッ素系や硫化モリブデンなどの適宜な剥離剤でコート処理したものなどの、従来に準じた適宜なものを用いうる。 The exposed surface of the adhesive layer is temporarily covered with a separator for the purpose of preventing contamination until it is put to practical use. Thereby, it can prevent contacting an adhesion layer in the usual handling state. As the separator, except for the above thickness conditions, for example, an appropriate thin leaf body such as a plastic film, rubber sheet, paper, cloth, non-woven fabric, net, foamed sheet, metal foil, or a laminate thereof, and a silicone-based or long sheet as necessary. Appropriate ones according to the prior art, such as those coated with an appropriate release agent such as a chain alkyl type, fluorine type or molybdenum sulfide, can be used.
 <画像表示装置>
 本発明の偏光フィルムまたは光学フィルムは液晶表示装置などの各種装置の形成などに好ましく用いることができる。液晶表示装置の形成は、従来に準じて行いうる。すなわち液晶表示装置は一般に、液晶セルと偏光フィルムまたは光学フィルム、および必要に応じての照明システムなどの構成部品を適宜に組立てて駆動回路を組込むことなどにより形成されるが、本発明においては本発明による偏光フィルムまたは光学フィルムを用いる点を除いて特に限定はなく、従来に準じうる。液晶セルについても、例えばTN型やSTN型、π型などの任意なタイプのものを用いうる。
<Image display device>
The polarizing film or the optical film of the present invention can be preferably used for forming various devices such as a liquid crystal display device. The liquid crystal display device can be formed according to the conventional method. That is, a liquid crystal display device is generally formed by appropriately assembling components such as a liquid crystal cell, a polarizing film or an optical film, and an illumination system as necessary, and incorporating a drive circuit. There is no limitation in particular except the point which uses the polarizing film or optical film by invention, and it can apply according to the former. As the liquid crystal cell, any type such as a TN type, an STN type, or a π type can be used.
 液晶セルの片側または両側に偏光フィルムまたは光学フィルムを配置した液晶表示装置や、照明システムにバックライトあるいは反射板を用いたものなどの適宜な液晶表示装置を形成することができる。その場合、本発明による偏光フィルムまたは光学フィルムは液晶セルの片側または両側に設置することができる。両側に偏光フィルムまたは光学フィルムを設ける場合、それらは同じものであってもよいし、異なるものであってもよい。さらに、液晶表示装置の形成に際しては、例えば拡散板、アンチグレア層、反射防止膜、保護板、プリズムアレイ、レンズアレイシート、光拡散板、バックライトなどの適宜な部品を適宜な位置に1層または2層以上配置することができる。 Appropriate liquid crystal display devices such as a liquid crystal display device in which a polarizing film or an optical film is disposed on one side or both sides of a liquid crystal cell, or a backlight or a reflector used in an illumination system can be formed. In that case, the polarizing film or optical film by this invention can be installed in the one side or both sides of a liquid crystal cell. When providing a polarizing film or an optical film on both sides, they may be the same or different. Further, when forming the liquid crystal display device, for example, a single layer or a suitable layer such as a diffusing plate, an antiglare layer, an antireflection film, a protective plate, a prism array, a lens array sheet, a light diffusing plate, a backlight, etc. Two or more layers can be arranged.
 以下に、本発明の実施例を記載するが、本発明の実施形態はこれらに限定されない。 Examples of the present invention will be described below, but the embodiments of the present invention are not limited thereto.
 <薄型偏光子1の作製>
 平均重合度2400、ケン化度99.9モル%の厚み30μmのポリビニルアルコールフィルムを、30℃の温水中に60秒間浸漬し膨潤させた。次いで、ヨウ素/ヨウ化カリウム(重量比=0.5/8)の濃度0.3%の水溶液に浸漬し、3.5倍まで延伸させながらフィルムを染色した。その後、65℃のホウ酸エステル水溶液中で、トータルの延伸倍率が6倍となるように延伸を行った。延伸後に、40℃のオーブンにて3分間乾燥を行い、PVA系の薄型偏光子(厚み12μm)を得た。
<Preparation of thin polarizer 1>
A polyvinyl alcohol film having an average polymerization degree of 2400 and a saponification degree of 99.9 mol% and a thickness of 30 μm was immersed in warm water at 30 ° C. for 60 seconds to swell. Next, the film was dyed while being immersed in an aqueous solution of 0.3% concentration of iodine / potassium iodide (weight ratio = 0.5 / 8) and stretched to 3.5 times. Then, it extended | stretched so that the total draw ratio might be 6 times in 65 degreeC borate ester aqueous solution. After extending | stretching, it dried for 3 minutes in 40 degreeC oven, and obtained the PVA-type thin polarizer (12 micrometers in thickness).
 <薄型偏光子2の作製>
 まず、非晶性PET基材に9μm厚のPVA層が製膜された積層体を延伸温度130℃の空中補助延伸によって延伸積層体を生成し、次に、延伸積層体を染色によって着色積層体を生成し、さらに着色積層体を延伸温度65度のホウ酸水中延伸によって総延伸倍率が5.94倍になるように非晶性PET基材と一体に延伸された5μm厚のPVA層を含む光学フィルム積層体を生成した。このような2段延伸によって非晶性PET基材に製膜されたPVA層のPVA分子が高次に配向され、染色によって吸着されたヨウ素がポリヨウ素イオン錯体として一方向に高次に配向された薄型偏光子2を構成する、厚さ5μmのPVA層を含む光学フィルム積層体を得た。
<Production of thin polarizer 2>
First, a laminated body in which a PVA layer having a thickness of 9 μm is formed on an amorphous PET substrate is produced by air-assisted stretching at a stretching temperature of 130 ° C., and then the stretched laminated body is colored by dyeing. And a colored laminate including a 5 μm-thick PVA layer stretched integrally with an amorphous PET substrate so that the total stretch ratio is 5.94 times by stretching in boric acid water at a stretching temperature of 65 ° C. An optical film laminate was produced. The PVA molecules in the PVA layer formed on the amorphous PET substrate by such two-stage stretching are oriented in the higher order, and the iodine adsorbed by the dyeing is oriented in the one direction as the polyiodine ion complex. Thus, an optical film laminate including a PVA layer having a thickness of 5 μm constituting the thin polarizer 2 was obtained.
 <透明保護フィルム>
 トリアセチルセルロースフィルム
 厚み25μmのもの(商品名:TJ25UL、富士フィルム社製)を「TAC1」、厚み40μmのもの(商品名:TJ40ULF、富士フィルム社製)を「TAC2」、厚み60μmのもの(商品名:TG60ULS、富士フィルム社製)を「TAC3」として使用した。
 位相差入りトリアセチルセルロースフィルム
 厚み41μmのもの(商品名:WVBZ4E4、富士フィルム社製)を「TAC4」として使用した。
 アクリルフィルム
 厚み40μmのもの(商品名:HX-40UC、東洋鋼鈑社製)を「ACRYL」として使用した。
 シクロオレフィンフィルム
 厚み13μmのもの(商品名:ZF14-013、日本ゼオン社製)を「COP1」、厚み25μmのもの(商品名:ZF14-025、日本ゼオン社製)を「COP2」として使用した。
<Transparent protective film>
Triacetyl cellulose film having a thickness of 25 μm (trade name: TJ25UL, manufactured by Fuji Film) “TAC1”, 40 μm thickness (trade name: TJ40ULF, manufactured by Fuji Film), “TAC2”, having a thickness of 60 μm (product) Name: TG60ULS, manufactured by Fuji Film Co., Ltd.) was used as “TAC3”.
A triacetyl cellulose film with a retardation of 41 μm in thickness (trade name: WVBZ4E4, manufactured by Fuji Film Co., Ltd.) was used as “TAC4”.
An acrylic film having a thickness of 40 μm (trade name: HX-40UC, manufactured by Toyo Kohan Co., Ltd.) was used as “ACRYL”.
A cycloolefin film having a thickness of 13 μm (trade name: ZF14-013, manufactured by Nippon Zeon Co., Ltd.) was used as “COP1”, and a film having a thickness of 25 μm (trade name: ZF14-025, manufactured by Nippon Zeon Co., Ltd.) was used as “COP2”.
 <活性エネルギー線> 活性エネルギー線として、可視光線(ガリウム封入メタルハライドランプ) 照射装置:Fusion UV Systems,Inc社製Light
 HAMMER10 バルブ:Vバルブ ピーク照度:1600mW/cm、積算照射量1000/mJ/cm(波長380~440nm)を使用した。なお、可視光線の照度は、Solatell社製Sola-Checkシステムを使用して測定した。
<Active energy ray> As an active energy ray, visible light (gallium filled metal halide lamp) Irradiation device: Fusion UV Systems, Inc. Light
HAMMER10 bulb: V bulb Peak illuminance: 1600 mW / cm 2 , integrated dose 1000 / mJ / cm 2 (wavelength 380 to 440 nm) was used. The illuminance of visible light was measured using a Sola-Check system manufactured by Solatell.
 (活性エネルギー線硬化型接着剤組成物の調整)
 実施例1~10、比較例1~5
 表2に記載の配合表に従い、以下に示す各成分を混合して50℃で1時間撹拌し、実施例1~10、比較例1~5で使用する活性エネルギー線硬化型接着剤組成物を得た。表中の数値は組成物全量を100重量%としたときの重量%を示す。
(Adjustment of active energy ray-curable adhesive composition)
Examples 1 to 10, Comparative Examples 1 to 5
In accordance with the formulation table shown in Table 2, the following components were mixed and stirred at 50 ° C. for 1 hour to obtain active energy ray-curable adhesive compositions used in Examples 1 to 10 and Comparative Examples 1 to 5. Obtained. The numerical values in the table indicate% by weight when the total amount of the composition is 100% by weight.
(1)活性エネルギー線硬化型化合物(A)(以下、単に「成分A」ともいう)
 HEAA(ヒドロキシエチルアクリルアミド)、SP値29.5、アクリル当量115.15、商品名「HEAA」興人社製
(2)活性エネルギー線硬化型化合物(B)(以下、単に「成分B」ともいう)
 1,9NDA(1,9-ノナンジオールジアクリレート)、SP値19.2、アクリル当量134、商品名「ライトアクリレート1.9ND-A」、共栄社化学社製
 DCP-A(トリシクロデカンジメタノールジアクリレート)、SP値20.3、アクリル当量152.19、商品名「ライトアクリレートDCP-A」、共栄社化学社製
 HPPA(ヒドロキシピバリン酸ネオペンチルグリコールアクリル酸付加物)、SP値19.6、アクリル当量156.18、商品名「ライトアクリレートHPP-A」、共栄社化学社製
 P2H-A(フェノキシジエチレングリコールアクリレート)、SP値20.4、アクリル当量236.26、商品名「ライトアクリレートP2H-A」、共栄社化学社製
(3)活性エネルギー線硬化型化合物(C)(以下、単に「成分C」ともいう)
 ACMO(アクリロイルモルホリン)、SP値22.9、アクリル当量141.17、商品名「ACMO」、興人社製
 4HBA(4-ヒドロキシブチルアクリレート)、SP値23.8、アクリル当量144.2、大阪有機化学工業社製、
 M-5700:2-ヒドロキシ-3-フェノキシプロピルアクリレート、SP値24.4、アクリル当量222.24、商品名「アロニックスM-5700」、東亞合成社製
(4)(メタ)アクリルモノマーを重合してなるアクリル系オリゴマー(D)(以下、単に「成分D」ともいう)
 UP1190、商品名「ARUFON UP1190」、東亞合成社製
(5)ホウ酸基含有化合物(一般式(1)に記載の化合物)
 4-ビニルフェニルボロン酸、アクリル当量180.2
(6)水素引き抜き作用のあるラジカル重合開始剤
 KAYACURE DETX-S(ジエチルチオキサントン、一般式(2)に記載の化合物)、商品名「KAYACURE DETX-S」、日本化薬社製
(7)光重合開始剤
 IRGACURE907(2-メチル-1-(4-メチルチオフェニル)-2-モルフォリノプロパン-1-オン、一般式(3)に記載の化合物)、商品名「IRGACURE907」、BASF社製
(1) Active energy ray-curable compound (A) (hereinafter also simply referred to as “component A”)
HEAA (hydroxyethylacrylamide), SP value 29.5, acrylic equivalent 115.15, trade name “HEAA” manufactured by Kojin Co., Ltd. (2) active energy ray-curable compound (B) (hereinafter also simply referred to as “component B”) )
1,9NDA (1,9-nonanediol diacrylate), SP value 19.2, acrylic equivalent 134, trade name “Light Acrylate 1.9ND-A”, DCP-A (Tricyclodecane Dimethanol Di) manufactured by Kyoeisha Chemical Co., Ltd. Acrylate), SP value 20.3, acrylic equivalent 152.19, trade name “light acrylate DCP-A”, HPPA (hydroxypivalate neopentyl glycol acrylic acid adduct), SP value 19.6, acrylic Equivalent 156.18, trade name “Light acrylate HPP-A”, Kyoeisha Chemical Co., Ltd. P2H-A (phenoxydiethylene glycol acrylate), SP value 20.4, acrylic equivalent 236.26, trade name “Light acrylate P2H-A”, Kyoeisha Chemical Co., Ltd. (3) Active energy ray-curable compound (C) Below, simply referred to as "component C")
ACMO (acryloylmorpholine), SP value 22.9, acrylic equivalent 141.17, trade name “ACMO”, 4HBA (4-hydroxybutyl acrylate) manufactured by Kojinsha, SP value 23.8, acrylic equivalent 144.2, Osaka Made by Organic Chemical Industries,
M-5700: 2-hydroxy-3-phenoxypropyl acrylate, SP value 24.4, acrylic equivalent 222.24, trade name “Aronix M-5700”, Toagosei Co., Ltd. (4) polymerized (meth) acrylic monomer Acrylic oligomer (D) (hereinafter also simply referred to as “component D”)
UP1190, trade name “ARUFON UP1190”, manufactured by Toagosei Co., Ltd. (5) boric acid group-containing compound (compound described in general formula (1))
4-vinylphenylboronic acid, acrylic equivalent 180.2
(6) Radical polymerization initiator with hydrogen abstraction KAYACURE DETX-S (diethylthioxanthone, compound described in general formula (2)), trade name “KAYACURE DETX-S”, Nippon Kayaku Co., Ltd. (7) Photopolymerization Initiator IRGACURE907 (2-methyl-1- (4-methylthiophenyl) -2-morpholinopropan-1-one, compound described in general formula (3)), trade name “IRGACURE907”, manufactured by BASF
 (偏光フィルムの作製)実施例1ワイヤーバー(第一理化株式会社製、No.2)を用いて、薄型偏光子1の貼合面に、イソプロピルアルコール中に4-ビニルフェニルボロン酸を0.3重量%含有する易接着組成物を塗布し、60℃で1分間風乾燥させることにより溶剤を除去して、片面に易接着層を備える薄型偏光子1を作製した。次いで、透明保護フィルムの貼合面に、MCDコーター(富士機械社製)(セル形状:ハニカム、グラビアロール線数:1000本/inch、回転速度140%/対ライン速)を用いて、表1に記載の配合量に調整した活性エネルギー線硬化型接着剤組成物を厚み0.7μmになるように塗工し、上記薄型偏光子1の易接着層形成面にロール機で貼り合わせた。その後、貼り合わせた透明保護フィルム側から、活性エネルギー線照射装置により上記可視光線を照射して活性エネルギー線硬化型接着剤を硬化させた後、70℃で3分間熱風乾燥し、片面に透明保護フィルムを備え、薄型偏光子1を有する偏光フィルムを得た。貼り合わせのライン速度は25m/minで行った。 (Preparation of Polarizing Film) Example 1 Using a wire bar (No. 2 manufactured by Daiichi Rika Co., Ltd.), the bonding surface of the thin polarizer 1 was treated with 0.1% 4-vinylphenylboronic acid in isopropyl alcohol. An easy-adhesive composition containing 3% by weight was applied and air-dried at 60 ° C. for 1 minute to remove the solvent, thereby producing a thin polarizer 1 having an easy-adhesive layer on one side. Next, an MCD coater (manufactured by Fuji Machinery Co., Ltd.) (cell shape: honeycomb, number of gravure roll wires: 1000 / inch, rotational speed 140% / line speed) was used for the bonding surface of the transparent protective film. The active energy ray-curable adhesive composition adjusted to the blending amount described in 1 was applied so as to have a thickness of 0.7 μm, and bonded to the surface of the thin polarizer 1 where the easy-adhesion layer was formed using a roll machine. Then, from the bonded transparent protective film side, the active energy ray curing device is irradiated with the visible light to cure the active energy ray-curable adhesive, and then dried with hot air at 70 ° C. for 3 minutes, and transparently protected on one side. A polarizing film having a thin polarizer 1 was obtained. The line speed of bonding was 25 m / min.
 (偏光フィルムの作製)実施例2~10、比較例1~5
 ワイヤーバー(第一理化株式会社製、No.2)を用いて、薄型偏光子2を備える光学フィルム積層体の薄型偏光子2の表面に、イソプロピルアルコール中に4-ビニルフェニルボロン酸を0.3重量%含有する易接着組成物を塗布し、60℃で1分間風乾燥させることにより溶剤を除去して、易接着層付偏光子を作製した。次に、透明保護フィルムの貼合面に、MCDコーター(富士機械社製)(セル形状:ハニカム、グラビアロール線数:1000本/inch、回転速度140%/対ライン速)を用いて、表2に記載の配合量に調整した活性エネルギー線硬化型接着剤組成物を厚み0.7μmになるように塗工し、易接着層付偏光子にロール機で貼り合わせた。その後、貼り合わせた透明保護フィルム側から、活性エネルギー線照射装置により上記可視光線を照射して活性エネルギー線硬化型接着剤を硬化させた後、70℃で3分間熱風乾燥した。その後非晶性PET基材を剥離して、薄型偏光膜を有する偏光フィルムを得た。貼り合わせのライン速度は25m/minで行った。
(Preparation of polarizing film) Examples 2 to 10, Comparative Examples 1 to 5
Using a wire bar (Daiichi Rika Co., Ltd., No. 2), 4-vinylphenylboronic acid in isopropyl alcohol was added to the surface of the thin polarizer 2 of the optical film laminate including the thin polarizer 2 in an amount of 0.1. An easy-adhesive composition containing 3% by weight was applied and air-dried at 60 ° C. for 1 minute to remove the solvent, thereby producing a polarizer with an easy-adhesive layer. Next, an MCD coater (manufactured by Fuji Machine Co., Ltd.) (cell shape: honeycomb, number of gravure roll wires: 1000 / inch, rotational speed 140% / line speed) is used for the bonding surface of the transparent protective film. The active energy ray-curable adhesive composition adjusted to the blending amount described in 2 was applied so as to have a thickness of 0.7 μm, and bonded to a polarizer with an easy-adhesion layer with a roll. Then, after irradiating the said visible light with the active energy ray irradiation apparatus from the bonded transparent protective film side and hardening an active energy ray hardening-type adhesive agent, it dried with hot air at 70 degreeC for 3 minute (s). Thereafter, the amorphous PET substrate was peeled off to obtain a polarizing film having a thin polarizing film. The line speed of bonding was 25 m / min.
 <相溶層の厚み測定>
 フィルム断面を観察するために、超薄切片法により作製した試験片を透過型電子顕微鏡(TEM)(日立製作所製、製品名「H-7650」)を用いて、加速電圧100kVにて観察し、TEM写真を撮影し、相溶層の存在を確認し、その厚みを計測した。
<Measurement of compatible layer thickness>
In order to observe the cross section of the film, the test piece prepared by the ultrathin section method was observed with a transmission electron microscope (TEM) (manufactured by Hitachi, Ltd., product name “H-7650”) at an acceleration voltage of 100 kV. A TEM photograph was taken, the presence of a compatible layer was confirmed, and the thickness was measured.
 <クラック評価:ヒートショック試験>
 実施例および比較例で得られた偏光フィルムの透明保護フィルム側に粘着剤層を設けて、粘着剤層付偏光フィルムを調製した。粘着剤層付偏光フィルムを、COレーザー(コムネット株式会社製、製品名:Laser Pro-SPIRIT)を用いて図1の形状(50mm×150mmの長方形の片方の長辺側を14°内側に角度をつけた形(吸収軸方向が50mm))に裁断した。上記所定形状の粘着剤層付偏光フィルム1を、0.5mm厚の無アルカリガラスに貼り合せてサンプルを作製した。当該サンプルを、-40~85℃のヒートショックを各30分間×200回の環境下に投入した後に、図1に示す粘着剤層付偏光フィルム1のA部分(粘着剤層付偏光フィルム1の片方の長辺側のV字になっている部分)の貫通クラックの発生の有無を確認した。この試験を10回行い、クラックが発生した場合は×、発生しなかった場合を〇とした。COレーザーの照射条件は、以下のとおりである。
(照射条件)
 波長:10.6μm
 レーザー出力:30W
 発振モード:パルス発振
 レーザー光の直径:70μmレーザー照射面:保護フィルム側
<Crack evaluation: Heat shock test>
A pressure-sensitive adhesive layer was provided on the transparent protective film side of the polarizing films obtained in Examples and Comparative Examples to prepare a polarizing film with a pressure-sensitive adhesive layer. Using a CO 2 laser (product name: Laser Pro-SPIRIT), a polarizing film with a pressure-sensitive adhesive layer is placed on the long side of one of the rectangular shapes of 50 mm × 150 mm on the inner side by 14 °. Cut into an angled shape (absorption axis direction is 50 mm). The polarizing film 1 with an adhesive layer having a predetermined shape was bonded to a non-alkali glass having a thickness of 0.5 mm to prepare a sample. The sample was subjected to a heat shock of −40 to 85 ° C. in an environment of 30 minutes × 200 times each, and then A part of the polarizing film 1 with the adhesive layer shown in FIG. 1 (of the polarizing film 1 with the adhesive layer). The presence or absence of the occurrence of through cracks in the V-shaped portion on one long side was confirmed. This test was performed 10 times. When a crack occurred, the mark was evaluated as x. The irradiation conditions of the CO 2 laser are as follows.
(Irradiation conditions)
Wavelength: 10.6 μm
Laser power: 30W
Oscillation mode: Pulse oscillation Laser beam diameter: 70 μm Laser irradiation surface: protective film side
 <偏光フィルムの光学耐久性>
 製造した偏光フィルムの透過率および偏光度を、積分球付き分光透過率測定器(村上色彩技術研究所のDot-3c)を用いて測定した。
 なお、偏光度Pは、2枚の同じ偏光フィルムを両者の透過軸が平行となるように重ね合わせた場合の透過率(平行透過率:Tp)および、両者の透過軸が直交するように重ね合わせた場合の透過率(直交透過率:Tc)を以下の式に適用することにより求められるものである。偏光度P(%)={(Tp-Tc)/(Tp+Tc)}1/2×100
 各透過率は、グランテラープリズム偏光子を通して得られた完全偏光を100%として、JIS Z8701の2度視野(C光源)により視感度補整したY値で示したものである。
 この偏光フィルムの偏光膜面にコロナ処理を施し厚み20μmのアクリル系粘着剤を貼り合せ、アクリル系粘着剤のもう一方の面を無アルカリガラスに貼り合せ、上述の定義に基づく偏光度Pおよび透過率の初期値を測定した。次いでこのガラス付偏光フィルムを65℃90%RHの環境下に250時間投入し、ガラス付偏光フィルムの経時後の偏光度Pおよび透過率を測定した。経時後の偏光度Pから初期の偏光度Pを引いた数値を偏光度変化(Δ偏光度P)とし、経時後の透過率から初期の透過率を引いた数値を透過率変化(Δ透過率)とした。Δ透過率に関しては、1.3以下であると光学耐久性が良好であり、1.3を超える場合は光学耐久性が悪化していることを意味する。また、Δ偏光度Pに関しては、-0.1以内であると光学耐久性が良好であり、-0.1以下である場合は光学耐久性が悪化していることを意味する。
<Optical durability of polarizing film>
The transmittance and degree of polarization of the produced polarizing film were measured using a spectral transmittance measuring device with an integrating sphere (Dot-3c of Murakami Color Research Laboratory).
The degree of polarization P is the transmittance when two identical polarizing films are overlapped so that their transmission axes are parallel (parallel transmittance: Tp), and overlapped so that their transmission axes are orthogonal to each other. It is calculated | required by applying the transmittance | permeability (orthogonal transmittance | permeability: Tc) at the time of combining to the following formula | equation. Polarization degree P (%) = {(Tp−Tc) / (Tp + Tc)} 1/2 × 100
Each transmittance is represented by a Y value obtained by correcting visibility with a two-degree field of view (C light source) of JIS Z8701, with 100% of the completely polarized light obtained through the Granteller prism polarizer.
The polarizing film surface of this polarizing film is subjected to corona treatment and bonded with an acrylic adhesive having a thickness of 20 μm, and the other surface of the acrylic adhesive is bonded to an alkali-free glass. The initial value of the rate was measured. Subsequently, this polarizing film with glass was put in an environment of 65 ° C. and 90% RH for 250 hours, and the degree of polarization P and transmittance after the aging of the polarizing film with glass were measured. A value obtained by subtracting the initial polarization degree P from the polarization degree P after the lapse of time is defined as a change in polarization degree (Δ polarization degree P), and a numerical value obtained by subtracting the initial transmittance from the transmittance after the lapse of time is represented by a change in transmittance (Δ transmittance) ). Regarding Δ transmittance, if 1.3 or less, the optical durability is good, and if it exceeds 1.3, it means that the optical durability is deteriorated. Further, regarding the Δ polarization degree P, when it is within −0.1, the optical durability is good, and when it is −0.1 or less, it means that the optical durability is deteriorated.
 <接着力>
 偏光フィルムを偏光子の延伸方向と平行に200mm、直行方向に15mmの大きさに切り出し、偏光フィルムをガラス板に貼り合わせた。そして保護フィルムと偏光子との間にカッターナイフで切り込みを入れ、テンシロンにより、90度方向に保護フィルムと偏光子とを剥離速度1000mm/minで剥離し、その剥離強度(N/15mm)を測定した。剥離強度が1.3(N/15mm)を超える場合は接着力に優れ、剥離強度が1.0~1.3(N/mm)である場合は接着力が実用レベルであり、剥離強度が1.0(N/mm)未満である場合は、接着力が悪いことを意味する。
<Adhesive strength>
The polarizing film was cut into a size of 200 mm parallel to the direction of stretching of the polarizer and 15 mm in the orthogonal direction, and the polarizing film was bonded to a glass plate. Then, cut with a cutter knife between the protective film and the polarizer, and with Tensilon, the protective film and the polarizer are peeled in the 90 ° direction at a peeling speed of 1000 mm / min, and the peel strength (N / 15 mm) is measured. did. When the peel strength exceeds 1.3 (N / 15 mm), the adhesive strength is excellent. When the peel strength is 1.0 to 1.3 (N / mm), the adhesive strength is at a practical level. When it is less than 1.0 (N / mm), it means that the adhesive strength is poor.
Figure JPOXMLDOC01-appb-T000017
Figure JPOXMLDOC01-appb-T000017

Claims (21)

  1.  偏光子の少なくとも一方の面に、接着剤層を介して透明保護フィルムが設けられている偏光フィルムであって、
     前記透明保護フィルムが、セルロース系樹脂フィルムであり、
     前記接着剤層が、活性エネルギー線硬化型接着剤組成物に活性エネルギー線を照射してなる硬化物層により形成されたものであり、
     前記活性エネルギー線硬化型接着剤組成物が、組成物全量を100重量%としたとき、SP値が29.0(MJ/m1/2以上32.0(MJ/m1/2以下である活性エネルギー線硬化型化合物(A)を0.0~4.0重量%、SP値が18.0(MJ/m1/2以上21.0(MJ/m1/2未満である活性エネルギー線硬化型化合物(B)を5.0~98.0重量%、およびSP値が21.0(MJ/m1/2以上26.0(MJ/m1/2以下である活性エネルギー線硬化型化合物(C)を5.0~98.0重量%含有するものであることを特徴とする偏光フィルム。
    A polarizing film in which a transparent protective film is provided on at least one surface of a polarizer via an adhesive layer,
    The transparent protective film is a cellulose resin film,
    The adhesive layer is formed by a cured product layer formed by irradiating an active energy ray-curable adhesive composition with active energy rays,
    In the active energy ray-curable adhesive composition, when the total amount of the composition is 100% by weight, the SP value is 29.0 (MJ / m 3 ) 1/2 or more and 32.0 (MJ / m 3 ) 1 / 0.0 to 4.0% by weight of the active energy ray-curable compound (A) which is 2 or less, and the SP value is 18.0 (MJ / m 3 ) 1/2 or more and 21.0 (MJ / m 3 ) 1 The active energy ray-curable compound (B) that is less than / 2 is 5.0 to 98.0% by weight, and the SP value is 21.0 (MJ / m 3 ) 1/2 or more and 26.0 (MJ / m 3 ) A polarizing film comprising 5.0 to 98.0% by weight of active energy ray-curable compound (C) which is ½ or less.
  2.  前記偏光子の厚みが、3μm以上、15μm以下である請求項1に記載の偏光フィルム。 The polarizing film according to claim 1, wherein the polarizer has a thickness of 3 μm or more and 15 μm or less.
  3.  前記活性エネルギー線硬化型接着剤組成物が、組成物全量を100重量%としたとき前記活性エネルギー線硬化型化合物(B)を20~80重量%含有する請求項1または2に記載の偏光フィルム。 3. The polarizing film according to claim 1, wherein the active energy ray-curable adhesive composition contains 20 to 80% by weight of the active energy ray-curable compound (B) when the total amount of the composition is 100% by weight. .
  4.  前記活性エネルギー線硬化型接着剤組成物が、(メタ)アクリルモノマーを重合してなるアクリル系オリゴマー(D)を含有する請求項1~3のいずれかに記載の偏光フィルム。 The polarizing film according to any one of claims 1 to 3, wherein the active energy ray-curable adhesive composition contains an acrylic oligomer (D) obtained by polymerizing a (meth) acrylic monomer.
  5.  下記式(1)で表される前記活性エネルギー線硬化型接着剤組成物のアクリル当量Caeが140以上である請求項1~4のいずれかに記載の偏光フィルム。
     Cae=1/Σ(W/Nae) (1)、
     前記式(1)中、Wは組成物中の活性エネルギー線硬化型化合物Nの質量分率であり、Naeは活性エネルギー線硬化型化合物Nのアクリル当量である。
    The polarizing film according to any one of claims 1 to 4, wherein an acrylic equivalent C ae of the active energy ray-curable adhesive composition represented by the following formula (1) is 140 or more.
    C ae = 1 / Σ (W N / N ae ) (1),
    In the formula (1), W N is a mass fraction of the active energy ray-curable compound N in the composition, and N ae is an acrylic equivalent of the active energy ray-curable compound N.
  6.  前記活性エネルギー線硬化型接着剤組成物が、水素引き抜き作用のあるラジカル重合開始剤を含有する請求項1~5のいずれかに記載の偏光フィルム。 6. The polarizing film according to claim 1, wherein the active energy ray-curable adhesive composition contains a radical polymerization initiator having a hydrogen abstracting action.
  7.  前記ラジカル重合開始剤が、チオキサントン系ラジカル重合開始剤である請求項6に記載の偏光フィルム。 The polarizing film according to claim 6, wherein the radical polymerization initiator is a thioxanthone radical polymerization initiator.
  8.  前記活性エネルギー線硬化型接着剤組成物が、アクリル系オリゴマー(D)を含有するものであり、
     前記透明保護フィルムと前記接着剤層との間に、これらの組成が連続的に変化する相溶層が形成されており、
     前記相溶層の厚みをP(μm)とし、組成物全量を100重量%としたときの前記アクリル系オリゴマー(D)の含有量をQ重量%としたとき、P×Qの値が10よりも小さいものである請求項1~7のいずれかに記載の偏光フィルム。
    The active energy ray-curable adhesive composition contains an acrylic oligomer (D),
    Between the transparent protective film and the adhesive layer, a compatible layer in which these compositions continuously change is formed,
    When the thickness of the compatible layer is P (μm) and the content of the acrylic oligomer (D) when the total amount of the composition is 100% by weight is Q% by weight, the value of P × Q is 10 The polarizing film according to any one of claims 1 to 7, wherein the polarizing film is also small.
  9.  前記偏光子および前記透明保護フィルムの少なくとも一方の貼合面に、下記一般式(1):
    Figure JPOXMLDOC01-appb-C000001
     で表される化合物(ただし、Xは反応性基を含む官能基であり、RおよびRはそれぞれ独立に、水素原子、置換基を有してもよい、脂肪族炭化水素基、アリール基、またはヘテロ環基を表す)を備え、
     前記一般式(1)で表される化合物が、前記偏光子と前記接着剤層との間、および前記透明保護フィルムと前記接着剤層との間の一方または両方に介在する請求項1~8のいずれかに記載の偏光フィルム。
    On at least one bonding surface of the polarizer and the transparent protective film, the following general formula (1):
    Figure JPOXMLDOC01-appb-C000001
    (Wherein X is a functional group containing a reactive group, and R 1 and R 2 are each independently a hydrogen atom, an aliphatic hydrocarbon group which may have a substituent, or an aryl group. Or represents a heterocyclic group),
    The compound represented by the general formula (1) is interposed between one or both of the polarizer and the adhesive layer and the transparent protective film and the adhesive layer. The polarizing film in any one of.
  10.  前記一般式(1)で表される化合物が、下記一般式(1’)
    Figure JPOXMLDOC01-appb-C000002
     で表される化合物(ただし、Yは有機基であり、X、RおよびRは前記と同じ)である請求項9に記載の偏光フィルム。
    The compound represented by the general formula (1) is represented by the following general formula (1 ′)
    Figure JPOXMLDOC01-appb-C000002
    The polarizing film according to claim 9, wherein Y is an organic group, and X, R 1 and R 2 are the same as above.
  11.  前記偏光子の貼合面に前記一般式(1)で表される化合物を備える請求項9または10に記載の偏光フィルム。 The polarizing film of Claim 9 or 10 provided with the compound represented by the said General formula (1) on the bonding surface of the said polarizer.
  12.  前記一般式(1)で表される化合物が有する反応性基が、α,β-不飽和カルボニル基、ビニル基、ビニルエーテル基、エポキシ基、オキセタン基、アミノ基、アルデヒド基、メルカプト基、ハロゲン基からなる群より選択される少なくとも1種の反応性基である請求項9~11いずれかに記載の偏光フィルム。 The reactive group possessed by the compound represented by the general formula (1) is an α, β-unsaturated carbonyl group, vinyl group, vinyl ether group, epoxy group, oxetane group, amino group, aldehyde group, mercapto group, halogen group. The polarizing film according to any one of claims 9 to 11, which is at least one reactive group selected from the group consisting of:
  13.  偏光子および透明保護フィルムの少なくとも一方の面に、活性エネルギー線硬化型接着剤組成物を塗工する塗工工程と、
     前記偏光子および前記透明保護フィルムとを貼り合わせる貼合工程と、
     前記偏光子面側または前記透明保護フィルム面側から活性エネルギー線を照射して、前記活性エネルギー線硬化型接着剤組成物を硬化させることにより得られた接着剤層を介して、前記偏光子および前記透明保護フィルムを接着させる接着工程とを含み、前記透明保護フィルムが、セルロース系樹脂フィルムであり、
     前記活性エネルギー線硬化型接着剤組成物が、組成物全量を100重量%としたとき、SP値が29.0(MJ/m1/2以上32.0(MJ/m1/2以下である活性エネルギー線硬化型化合物(A)を0.0~4.0重量%、SP値が18.0(MJ/m1/2以上21.0(MJ/m1/2未満である活性エネルギー線硬化型化合物(B)を5.0~98.0重量%、およびSP値が21.0(MJ/m1/2以上26.0(MJ/m1/2以下である活性エネルギー線硬化型化合物(C)を5.0~98.0重量%含有するものであることを特徴とする偏光フィルムの製造方法。
    A coating step of coating the active energy ray-curable adhesive composition on at least one surface of the polarizer and the transparent protective film;
    A bonding step of bonding the polarizer and the transparent protective film;
    Through the adhesive layer obtained by irradiating active energy rays from the polarizer surface side or the transparent protective film surface side and curing the active energy ray-curable adhesive composition, the polarizer and Including an adhesion step for adhering the transparent protective film, the transparent protective film is a cellulose resin film,
    In the active energy ray-curable adhesive composition, when the total amount of the composition is 100% by weight, the SP value is 29.0 (MJ / m 3 ) 1/2 or more and 32.0 (MJ / m 3 ) 1 / 0.0 to 4.0% by weight of the active energy ray-curable compound (A) which is 2 or less, and the SP value is 18.0 (MJ / m 3 ) 1/2 or more and 21.0 (MJ / m 3 ) 1 The active energy ray-curable compound (B) that is less than / 2 is 5.0 to 98.0% by weight, and the SP value is 21.0 (MJ / m 3 ) 1/2 or more and 26.0 (MJ / m 3 ) A method for producing a polarizing film, comprising 5.0 to 98.0% by weight of active energy ray-curable compound (C) that is ½ or less.
  14.  前記偏光子の厚みが、3μm以上、15μm以下である請求項13に記載の偏光フィルムの製造方法。 The method for producing a polarizing film according to claim 13, wherein the polarizer has a thickness of 3 μm or more and 15 μm or less.
  15.  前記偏光子および前記透明保護フィルムの少なくとも一方の貼合面に、下記一般式(1):
    Figure JPOXMLDOC01-appb-C000003
    で表される化合物(ただし、Xは反応性基を含む官能基であり、RおよびRはそれぞれ独立に、水素原子、置換基を有してもよい、脂肪族炭化水素基、アリール基、またはヘテロ環基を表す)を付着させる易接着処理工程を含む請求項13または14に記載の偏光フィルムの製造方法。
    On at least one bonding surface of the polarizer and the transparent protective film, the following general formula (1):
    Figure JPOXMLDOC01-appb-C000003
    (Wherein X is a functional group containing a reactive group, and R 1 and R 2 are each independently a hydrogen atom, an aliphatic hydrocarbon group which may have a substituent, or an aryl group. Or a method for producing a polarizing film according to claim 13, comprising an easy-adhesion treatment step for adhering a heterocyclic group.
  16.  前記一般式(1)で表される化合物が、下記一般式(1’)
    Figure JPOXMLDOC01-appb-C000004
    で表される化合物(ただし、Yは有機基であり、X、RおよびRは前記と同じ)である請求項13~15のいずれかに記載の偏光フィルムの製造方法。
    The compound represented by the general formula (1) is represented by the following general formula (1 ′)
    Figure JPOXMLDOC01-appb-C000004
    The method for producing a polarizing film according to any one of claims 13 to 15, wherein Y is an organic group, and X, R 1 and R 2 are the same as described above.
  17.  前記塗工工程前に、前記偏光子および前記透明保護フィルムの少なくとも一方の面であって、貼り合わせる側の面に、コロナ処理、プラズマ処理、エキシマー処理またはフレーム処理を行う請求項13~16のいずれかに記載の偏光フィルムの製造方法。 The corona treatment, plasma treatment, excimer treatment or flame treatment is performed on at least one surface of the polarizer and the transparent protective film and on the surface to be bonded before the coating step. The manufacturing method of the polarizing film in any one.
  18.  前記活性エネルギー線は、波長範囲380~450nmの可視光線を含むものである請求項13~17のいずれかに記載の偏光フィルムの製造方法。 The method for producing a polarizing film according to any one of claims 13 to 17, wherein the active energy ray contains visible light having a wavelength range of 380 to 450 nm.
  19.  前記活性エネルギー線は、波長範囲380~440nmの積算照度と波長範囲250~370nmの積算照度との比が100:0~100:50である請求項13~18のいずれかに記載の偏光フィルムの製造方法。 19. The polarizing film according to claim 13, wherein the active energy ray has a ratio of an integrated illuminance in a wavelength range of 380 to 440 nm and an integrated illuminance in a wavelength range of 250 to 370 nm of 100: 0 to 100: 50. Production method.
  20.  請求項1~12のいずれかに記載の偏光フィルムが、少なくとも1枚積層されていることを特徴とする光学フィルム。 An optical film, wherein at least one polarizing film according to any one of claims 1 to 12 is laminated.
  21.  請求項1~12のいずれかに記載の偏光フィルム、および/または請求項20に記載の光学フィルムが用いられていることを特徴とする画像表示装置。
     
    An image display device comprising the polarizing film according to any one of claims 1 to 12 and / or the optical film according to claim 20.
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