WO2019153834A1 - Contactor energy saving test circuit - Google Patents
Contactor energy saving test circuit Download PDFInfo
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- WO2019153834A1 WO2019153834A1 PCT/CN2018/116948 CN2018116948W WO2019153834A1 WO 2019153834 A1 WO2019153834 A1 WO 2019153834A1 CN 2018116948 W CN2018116948 W CN 2018116948W WO 2019153834 A1 WO2019153834 A1 WO 2019153834A1
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- resistor
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- sampling circuit
- contactor
- voltage
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H47/00—Circuit arrangements not adapted to a particular application of the relay and designed to obtain desired operating characteristics or to provide energising current
- H01H47/02—Circuit arrangements not adapted to a particular application of the relay and designed to obtain desired operating characteristics or to provide energising current for modifying the operation of the relay
- H01H47/04—Circuit arrangements not adapted to a particular application of the relay and designed to obtain desired operating characteristics or to provide energising current for modifying the operation of the relay for holding armature in attracted position, e.g. when initial energising circuit is interrupted; for maintaining armature in attracted position, e.g. with reduced energising current
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/50—Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections
- G01R31/66—Testing of connections, e.g. of plugs or non-disconnectable joints
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H47/00—Circuit arrangements not adapted to a particular application of the relay and designed to obtain desired operating characteristics or to provide energising current
- H01H47/22—Circuit arrangements not adapted to a particular application of the relay and designed to obtain desired operating characteristics or to provide energising current for supplying energising current for relay coil
Definitions
- the present invention relates to the field of AC contactors, and in particular to a contactor power saver detection circuit.
- the traditional contactor operating system consists of a coil, a static iron core, an armature and a reaction spring.
- a suction force is generated between the static iron core and the armature.
- the suction force is greater than the spring reaction force, the armature is attracted to the static iron core until it contacts the static iron core, and the main contact is closed. This process is called suction. Process.
- the process of continuously energizing the coil, keeping the armature in contact with the static iron core, and maintaining the main contact in a closed state is called a holding process.
- the suction force of the static iron core to the armature is reduced.
- the contactor coil can be equivalent to an inductor with a certain internal resistance.
- the operating voltage range of the coil is also relatively narrow.
- the general pull-in voltage ranges from 85% to 110% U S and the release voltage is 20% to 75% U S .
- the conventional contactor coil has a narrow working range and many specifications.
- the narrow working range of the conventional contactor is caused by the current of the contactor coil following the change of the input voltage.
- the current When the input voltage is high, the current is large, the coil is easy to generate heat and damage; when the input voltage is low, the suction is small and the suction is unreliable.
- contactor technology with PWM control has also become popular.
- PWM control technology the coil current can be constant over a wide range, and the wide voltage ratio (highest input voltage / lowest input voltage) can reach 9.
- the coil current can be constant over an input voltage range of 30V to 270V. Therefore, some contactor manufacturers are planning to introduce products with wide input range voltage.
- the normal working voltage range of the coil is 80V ⁇ 275V, the release voltage is 40 ⁇ 60V, and the input AC and DC are required, whether it is AC voltage or DC voltage.
- the input has the same threshold for the pull-in and release. Similar to such a wide input voltage contactor product, a voltage detection circuit is generally required to detect the input voltage and control the pull-in and release of the contactor.
- AC and DC there is a problem with AC and DC.
- the peak value of the AC and DC voltage is different. For example, if the effective value is 80V AC, the peak value is 113V.
- AC/DC universal if simple voltage sampling is used and the threshold is compared, then the AC input will be triggered at a lower voltage, causing the AC input and DC input operating voltages to be inconsistent.
- the technical problem to be solved by the present invention is to provide a contactor power saver detecting circuit, which can achieve the same operating voltage of the contactor under the conditions of AC input and DC input.
- a contactor power saver detecting circuit comprises a first rectifier bridge and a main power circuit in an existing contactor power saver for controlling current of the contactor coil; further comprising a second rectifier bridge, a sampling circuit and a threshold comparison circuit; The AC input terminals of the first rectifier bridge and the second rectifier bridge are connected in parallel with the input voltage, the positive output end of the first rectifier bridge is connected to the main power circuit, and the positive output end of the second rectifier bridge is connected to the input end of the sampling circuit.
- the negative output end of the first rectifier bridge is common to the negative output end of the second rectifier bridge, the output end of the sampling circuit is connected to the input end of the threshold comparison circuit, and the output end of the threshold comparison circuit is connected to the main power circuit; the threshold comparison circuit is internally There are reference one and reference two.
- the threshold comparison circuit When the peak voltage of the output signal of the sampling circuit is greater than the reference one, the threshold comparison circuit outputs a control signal to control the operation of the main power circuit, and the contactor pulls in; when the output signal of the sampling circuit has a valley voltage less than the reference two
- the threshold comparison circuit outputs a control signal to control the main power circuit to be turned off, the contactor is released; when the input voltage is AC, the sampling is performed.
- the output of the signal output terminal voltage and the input voltage peak signal voltage sampling circuit is equal to the DC.
- a Zener diode can be connected in parallel with the output end of the sampling circuit, the cathode of the Zener diode is connected to the output end of the sampling circuit, and the anode of the Zener diode is grounded.
- the resistor R1, the resistor R2 and the capacitor C1 are formed.
- the two ends of the resistor R1 and the resistor R2 are connected to form an input end of the sampling circuit, and the capacitor C1 has one end and a resistor R1 and a resistor R2.
- the connection points are connected, and the other end of the capacitor C1 is grounded.
- the Zener diode Z1 is further connected, and the Zener diode Z1 is connected in parallel across C1.
- the cathode of the Zener diode Z1 is connected to the connection point of the resistor R1, the resistor R2 and the capacitor C1.
- the anode of Zener diode Z1 is grounded.
- the inductor L1, the resistor R3 and the resistor R4 are formed.
- the two ends of the inductor L1, the resistor R3 and the resistor R4 are connected in series to form an input end of the sampling circuit, and the resistor R3 and the resistor R4.
- the connection point is the output of the sampling circuit.
- the Zener diode Z1 is connected, and the Zener diode Z1 is connected in parallel across the resistor R4.
- the cathode of the Zener diode Z1 is connected to the connection point of the resistor R3 and the resistor R4.
- the anode of the voltage diode Z1 is grounded.
- a contactor power saver detecting circuit comprises a first rectifier bridge and a main power circuit for controlling current of the contactor coil; further comprising a first diode, a second diode, a sampling circuit and a threshold comparison circuit;
- the input ends of a rectifier bridge are respectively connected to the anodes of the first diode and the second diode, and the positive output end of the first rectifier bridge is connected to the main power circuit, and the negative output end of the first rectifier bridge is grounded, the first two poles
- the tube is connected to the cathode of the second diode and grounded through the input end of the sampling circuit.
- the output end of the sampling circuit is connected to the input end of the threshold comparison circuit, and the output end of the threshold comparison circuit is connected to the main power circuit; the threshold comparison circuit is internally There are reference one and reference two.
- the threshold comparison circuit When the peak voltage of the output signal of the sampling circuit is greater than the reference one, the threshold comparison circuit outputs a control signal to control the operation of the main power circuit, and the contactor pulls in; when the output signal value of the sampling circuit is less than the reference value Second, the threshold comparison circuit outputs a control signal to control the main power circuit to be turned off, and the contactor is released; when the input voltage is an output signal of the sampling circuit of the alternating current Equal to the peak voltage signal on the output voltage and the input voltage sampling circuit is DC.
- a Zener diode can also be connected in parallel with the output end of the sampling circuit, the cathode of the Zener diode is connected to the output end of the sampling circuit, and the anode of the Zener diode is grounded.
- the resistor R1, the resistor R2 and the capacitor C1 are formed.
- the resistor R1 and the resistor R2 are connected in series, and one end of the resistor R1 and the resistor R2 are connected in series to connect the first diode and the second diode.
- the cathode connection point of the tube, the other end of the resistor R1 and the resistor R2 connected in series is grounded, one end of the capacitor C1 is connected to the connection point of the resistor R1 and the resistor R2, and the other end of the capacitor C1 is grounded.
- the Zener diode Z1 is further connected, and the Zener diode Z1 is connected in parallel across C1.
- the cathode of the Zener diode Z1 is connected to the connection point of the resistor R1, the resistor R2 and the capacitor C1.
- the anode of Zener diode Z1 is grounded.
- the inductor L1, the resistor R3 and the resistor R4 are formed.
- the cathode connection points of the first diode and the second diode are grounded through the inductor L1, the resistor R3 and the resistor R4.
- the connection point of the resistor R3 and the resistor R4 is the output end of the sampling circuit.
- the Zener diode Z1 is connected, and the Zener diode Z1 is connected in parallel across the resistor R4.
- the cathode of the Zener diode Z1 is connected to the connection point of the resistor R3 and the resistor R4.
- the anode of the voltage diode Z1 is grounded.
- the output signal of the sampling circuit is recorded as VT; the internal reference of the threshold comparison circuit is denoted by VTH1 and the reference second is denoted by VTH2.
- the main power circuit When the peak voltage of the signal VT is greater than VTH1, the main power circuit is controlled to operate, and the contactor is closed; when the valley voltage of the signal VT is less than VTH2, the main power circuit is controlled to be closed, and the contactor is released.
- the transfer function of the input and output of the sampling circuit is a function A(f) related to the frequency of the input signal.
- A(0) the gain of the input to output of the sampling circuit
- a (100) the input-output gain of the sampling circuit
- the formula for rectifying the AC input voltage is:
- the voltage formula of the signal VT is:
- the peak voltage of the signal VT is:
- the voltage of signal VT is:
- the versatility of DC contactor power saver products reduces the manufacturer's production and inventory pressure.
- the voltage of the signal VT can be limited.
- the time after the input power is reduced the voltage of the signal VT drops to the undervoltage threshold point, and the delay time of the shutdown can be reduced. .
- Figure 1 is a schematic circuit diagram of the present invention
- Figure 2 is a schematic diagram of a first embodiment of the present invention
- Figure 5 is a schematic diagram of a second embodiment of the present invention.
- Figure 6 is a schematic diagram of a third embodiment of the present invention.
- Figure 7 is a schematic diagram of a fourth embodiment of the present invention.
- the present invention adds a rectifier circuit, a sampling circuit and a threshold comparison circuit, and a threshold comparison circuit based on the existing rectifier power saver circuit and the main power circuit. There are reference one and reference two inside.
- the main power circuit When the peak voltage of the output signal of the sampling circuit is greater than the reference one, the main power circuit is controlled to work, and the contactor is closed; when the signal value of the output end of the sampling circuit is less than the reference two, the main control The power circuit is turned off, and the contactor is released; when the input voltage is AC, the peak voltage of the output end of the sampling circuit is equal to the output voltage of the sampling circuit when the input voltage is DC, so that the voltage point of the trigger contactor is the same, and the wide input is realized.
- the voltage contactor has the same purpose of attracting and releasing voltage points under the condition of AC and DC input voltage, and the circuit is simple and easy to use, thereby finally realizing the universality of AC/DC contactor power saver products and reducing the production and inventory pressure of the manufacturer.
- the general contactor power saver includes a rectifier bridge DB1 and a main power circuit for controlling the current of the contactor coil.
- the embodiment further includes a rectifier bridge DB2, a resistor R1, a resistor R2, a capacitor C1, and a threshold comparison circuit.
- the AC input terminal AC of the rectifier bridge DB1 and the rectifier bridge DB2 are connected in parallel with the input voltage, the positive output terminal VBUS1 of the rectifier bridge DB1 is connected to the main power circuit, and the negative output terminal of the rectifier bridge DB1 is connected to the ground.
- the positive output terminal VBUS2 of the rectifier bridge DB2 is connected to one end of the resistor R1, the other end of the resistor R1 is connected to one end of the resistor R2, and the connection point of the resistor R1 and the resistor R2 is connected as an output terminal to the threshold comparison circuit, and the resistor R2 is connected.
- the other end is connected to the negative output end of the rectifier bridge DB2 and grounded.
- the capacitor C1 is connected in parallel across the resistor R2, and the threshold comparison circuit is connected to the main power circuit.
- the embodiment further includes a Zener diode Z1, and the Zener diode Z1 is connected in parallel across the C1.
- the cathode of the Zener diode Z1 is connected to the connection point of the resistor R1, the resistor R2 and the capacitor C1, and the anode of the Zener diode Z1 is grounded. .
- the voltage at the junction of the resistor R1 and the resistor R2 is referred to as a signal VT, and the threshold comparison circuit has references VTH1 and VTH2 therein.
- the sampling circuit composed of the resistor R1, the resistor R2 and the capacitor C1 can be simplified by the Thevenin theorem, as shown in FIG.
- the equivalent relationship is as follows:
- VBUS2 is the bus voltage after rectification.
- the transfer function of the voltage divider circuit composed of RD and C1 is:
- f is the frequency of the input signal.
- the gain of the sampling circuit is:
- the voltage of the signal VT is:
- the voltage peak of the signal VT is:
- VT DC VT AC
- the voltages that are triggered at the DC input and the AC input are the same, achieving the universal effect of AC and DC.
- the pull-in threshold compared with VT be 1.2V
- the release threshold be 0.8V
- R1 3M ⁇
- R2 50k ⁇
- the trigger voltage points of the DC input and the AC input can be obtained, as shown in Table 2.
- the AC and DC input conditions are in line with the requirements of the current new products.
- Figure 4 shows the voltage value of the signal VT at different input voltages.
- the main power circuit bus voltage VBUS2 is directly sampled, and the actual effect is shown in Table 3. Since the bus voltage of the main power is directly sampled, the voltage amplitude of the bus voltage is related to the power consumption of the bus capacitance and the main power circuit, which is an indeterminate value, and the difference between the AC and DC pull-in and release voltage points is too large.
- circuit of the present invention can make the AC and DC pull-in and release voltage points relatively consistent, and the circuit is simple and easy to use.
- FIG. 5 is a schematic diagram of a second embodiment of the present invention.
- the second embodiment differs from the first embodiment in that the sampling circuit is composed of an inductor L1, a resistor R3 and a resistor R4.
- the inductor L1, the resistor R3 and the resistor R4 are connected in series.
- the two terminals form the input end of the sampling circuit, and the connection point of the resistor R3 and the resistor R4 is the output end of the sampling circuit.
- the embodiment further includes a Zener diode Z1, and the Zener diode Z1 is connected in parallel across the resistor R4.
- the cathode of the Zener diode Z1 is connected to the connection point of the resistor R3 and the resistor R4, and the anode of the Zener diode Z1 is grounded.
- the sampling circuit composed of the inductor L1, the resistor R3 and the resistor R4 has a transfer function of:
- the gain of the sampling circuit is:
- the gain of the sampling circuit is:
- FIG. 6 is a schematic diagram of a third embodiment of the present invention.
- the third embodiment is different from the first embodiment in that the rectifier bridge DB2 is replaced by a diode D1 and a diode D2, and the diode D1 and the diode D2 and the rectifier bridge DB1 are grounded therein.
- the diodes form a full-wave rectifier circuit.
- the connection relationship is that the anode of the diode D1 is connected to one end of the AC input AC of the rectifier bridge DB1, and the anode of the diode D2 is connected to the other end of the AC input AC of the rectifier bridge DB1.
- the cathode of the diode D1, the cathode of the diode D2 is connected to one end of the resistor R1, the other end of the resistor R1 is connected to one end of the resistor R2, and the connection point of the resistor R1 and the resistor R2 is connected as an output terminal to the threshold comparison circuit, and the other end of the resistor R2 Connected to the negative output of the rectifier bridge DB2 and grounded, the capacitor C1 is connected in parallel across the resistor R2, and the threshold comparison circuit is connected to the main power circuit.
- the embodiment further includes a Zener diode Z1, and the Zener diode Z1 is connected in parallel across C1.
- the cathode of the Zener diode Z1 is connected to the connection point of the resistor R1, the resistor R2 and the capacitor C1, and the anode of the Zener diode Z1 is grounded. .
- the principle of the embodiment is basically the same as that of the first embodiment.
- the diode D1, the diode D2, and the two diodes grounded in the rectifier bridge DB1 constitute DB2 in the first embodiment.
- the other partial circuits are the same as the first embodiment.
- FIG. 7 is a schematic diagram of a fourth embodiment of the present invention.
- the fourth embodiment is different from the second embodiment in that the rectifier bridge DB2 is replaced by a diode D1 and a diode D2, and the diode D1 and the diode D2 and the rectifier bridge DB1 are grounded therein.
- the diodes form a full-wave rectifier circuit.
- connection relationship is: the anode of the diode D1 is connected to one end of the AC input AC of the rectifier bridge DB1, the anode of the diode D2 is connected to the other end of the AC input AC of the rectifier bridge DB1, and the cathode of the diode D1 and the cathode of the diode D2 are connected to one end of the resistor R1.
- the cathode connection point of the first diode and the second diode is grounded through the inductor L1, the resistor R3 and the resistor R4, and the connection point of the resistor R3 and the resistor R4 is the output end of the sampling circuit.
- the embodiment further includes a Zener diode Z1, and the Zener diode Z1 is connected in parallel across the resistor R4.
- the cathode of the Zener diode Z1 is connected to the connection point of the resistor R3 and the resistor R4, and the anode of the Zener diode Z1 is grounded.
- the principle of the fourth embodiment is basically the same as that of the second embodiment.
- the diode D1, the diode D2, and the two diodes grounded in the rectifier bridge DB1 constitute DB2 in the second embodiment.
- the other partial circuits are the same as the first embodiment.
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Abstract
A contactor energy saving test circuit. A rectifier bridge (DB1) and a main power circuit form a contactor energy saving circuit, and a rectifier circuit (DB2), a sampling circuit, and a threshold comparison circuit are further added thereto. The threshold comparison circuit has a first reference (VTH1) and a second reference (VTH2). When a peak voltage of an output end signal (VT) of the sampling circuit is greater than the first reference (VTH1), the main power circuit is controlled to operate, and a contactor is attracted; when a voltage of the output end signal (VT) of the sampling circuit is lower than the second reference (VTH2), the main power circuit is controlled to be turned off, and the contactor is released. When an input voltage is an alternating current voltage, the peak voltage of the output end signal (VT) of the sampling circuit is equal to a voltage of the output end signal (VT) of the sampling circuit when the input voltage is a direct current voltage, such that the same voltage point triggers the contactor to operate, and an attraction voltage point and a release voltage point of a wide input voltage contactor are consistent regardless of whether the input voltage is an alternating current or a direct current input voltage. In addition, the circuit is easy to use. The invention ensures compatibility between alternating current and direct current contactor energy saving products and reduces production and inventory pressure of a manufacturer.
Description
本发明涉及交流接触器领域,具体涉及一种接触器节电器检测电路。The present invention relates to the field of AC contactors, and in particular to a contactor power saver detection circuit.
传统接触器操作系统由线圈、静铁心、衔铁和反力弹簧组成。当接触器线圈通电后,静铁心和衔铁之间产生吸力,当吸力大于弹簧反作用力时,衔铁被吸向静铁心,直到与静铁心接触为止,这时主触头闭合,这个过程称为吸合过程。线圈持续通电,衔铁与静铁心保持接触,主触头保持闭合状态的过程,称为吸持过程。当线圈中电流减少或中断时,静铁心对衔铁的吸力减小,当吸力小于弹簧反作用力时,衔铁返回打开位置,主触头分开,这个过程称为释放过程。从电气的角度来看,接触器线圈可以等效为一个有一定内阻的电感。The traditional contactor operating system consists of a coil, a static iron core, an armature and a reaction spring. When the contactor coil is energized, a suction force is generated between the static iron core and the armature. When the suction force is greater than the spring reaction force, the armature is attracted to the static iron core until it contacts the static iron core, and the main contact is closed. This process is called suction. Process. The process of continuously energizing the coil, keeping the armature in contact with the static iron core, and maintaining the main contact in a closed state is called a holding process. When the current in the coil is reduced or interrupted, the suction force of the static iron core to the armature is reduced. When the suction force is less than the spring reaction force, the armature returns to the open position, and the main contacts are separated. This process is called a release process. From an electrical point of view, the contactor coil can be equivalent to an inductor with a certain internal resistance.
传统接触器的输入电压范围比较窄,同一通流能力的接触器会根据线圈的操作电压分多个规格。以市面上常见的CJ20接触器为例,一般线圈的电压规格如表1所示。为了适用不同的输入电压,需要多个规格的产品。Conventional contactors have a narrow input voltage range, and the same current-carrying contactor is divided into multiple specifications according to the operating voltage of the coil. Take the common CJ20 contactor on the market as an example. The voltage specifications of the general coil are shown in Table 1. In order to apply different input voltages, multiple specifications are required.
表1 线圈操作电压额定值Table 1 coil operating voltage rating
线圈操作电压额定值U S Coil operating voltage rating U S | |
交流输入AC input | 36V AC、127V AC、220V AC、380V AC 36V AC , 127V AC , 220V AC , 380V AC |
直流输入DC input | 48V DC、110V DC、220V DC 48V DC , 110V DC , 220V DC |
同时线圈工作电压范围也比较窄,一般吸合电压的范围为85%~110%U
S,释放电压为20%~75%U
S。从以上的数据看出,传统接触器线圈的工作范围窄,规格多。
At the same time, the operating voltage range of the coil is also relatively narrow. The general pull-in voltage ranges from 85% to 110% U S and the release voltage is 20% to 75% U S . As can be seen from the above data, the conventional contactor coil has a narrow working range and many specifications.
传统接触器的工作范围窄是由于接触器线圈的电流跟随输入电压变化导致的,输入电压高时电流大,线圈容易发热损坏;输入电压低时,吸力小吸合不可靠。近年来,带PWM控制的接触器技术也逐渐流行起来。采用了PWM控制技术,线圈电流可以在很宽的范围内恒定,宽压比(最高输入电压/最低输入电压)可达到9。举个简单的例子,只要线圈设计合适,在输入电压为30V~270V的范围内,线圈电流都可以恒定。因此,某些接触器大厂在拟推出宽输入范围电压的产品,线圈正常工作的电压范围为80V~275V,释放电压为40~60V,并且要求输入 交直流通用,无论是交流电压还是直流电压输入,其吸合与释放的阈值都要一致。类似于这种宽输入电压的接触器产品,一般需要电压检测电路来检测输入电压,控制接触器的吸合和释放。The narrow working range of the conventional contactor is caused by the current of the contactor coil following the change of the input voltage. When the input voltage is high, the current is large, the coil is easy to generate heat and damage; when the input voltage is low, the suction is small and the suction is unreliable. In recent years, contactor technology with PWM control has also become popular. With PWM control technology, the coil current can be constant over a wide range, and the wide voltage ratio (highest input voltage / lowest input voltage) can reach 9. As a simple example, as long as the coil design is appropriate, the coil current can be constant over an input voltage range of 30V to 270V. Therefore, some contactor manufacturers are planning to introduce products with wide input range voltage. The normal working voltage range of the coil is 80V~275V, the release voltage is 40~60V, and the input AC and DC are required, whether it is AC voltage or DC voltage. The input has the same threshold for the pull-in and release. Similar to such a wide input voltage contactor product, a voltage detection circuit is generally required to detect the input voltage and control the pull-in and release of the contactor.
但交直流通用有一个问题。有效电压一定的情况下,交直流电压的峰值是不一样的,如有效值为80V的交流电,其峰值为113V。在交直流通用的情况下,假如采用简单的分压采样、比较阈值,那么交流输入情况下,就会在更低的电压下被触发,导致交流输入和直流输入的动作电压不一致。However, there is a problem with AC and DC. When the effective voltage is constant, the peak value of the AC and DC voltage is different. For example, if the effective value is 80V AC, the peak value is 113V. In the case of AC/DC universal, if simple voltage sampling is used and the threshold is compared, then the AC input will be triggered at a lower voltage, causing the AC input and DC input operating voltages to be inconsistent.
发明内容Summary of the invention
有鉴如此,本发明所要解决的技术问题是提供一种接触器节电器检测电路,在交流输入和直流输入情况下,实现接触器的动作电压能够一致。In view of the above, the technical problem to be solved by the present invention is to provide a contactor power saver detecting circuit, which can achieve the same operating voltage of the contactor under the conditions of AC input and DC input.
为了实现上述的发明目的,本发明的技术方案如下:In order to achieve the above object, the technical solution of the present invention is as follows:
一种接触器节电器检测电路,包括现有接触器节电器中的第一整流桥和主功率电路,用于控制接触器线圈的电流;还包括第二整流桥、采样电路和阈值比较电路;第一整流桥和第二整流桥的交流输入端并联后与输入电压相连,第一整流桥的正输出端与主功率电路相连,第二整流桥的正输出端与采样电路的输入端相连,第一整流桥的负输出端与第二整流桥的负输出端共地,采样电路的输出端与阈值比较电路的输入端相连,阈值比较电路的输出端与主功率电路相连;阈值比较电路内部有基准一和基准二,当采样电路的输出端信号峰值电压大于基准一时,阈值比较电路输出控制信号控制主功率电路工作,接触器吸合;当采样电路的输出端信号谷值电压小于基准二时,阈值比较电路输出控制信号控制主功率电路关闭,接触器释放;输入电压为交流时采样电路的输出端信号峰值电压与输入电压为直流时采样电路的输出端信号电压相等。A contactor power saver detecting circuit comprises a first rectifier bridge and a main power circuit in an existing contactor power saver for controlling current of the contactor coil; further comprising a second rectifier bridge, a sampling circuit and a threshold comparison circuit; The AC input terminals of the first rectifier bridge and the second rectifier bridge are connected in parallel with the input voltage, the positive output end of the first rectifier bridge is connected to the main power circuit, and the positive output end of the second rectifier bridge is connected to the input end of the sampling circuit. The negative output end of the first rectifier bridge is common to the negative output end of the second rectifier bridge, the output end of the sampling circuit is connected to the input end of the threshold comparison circuit, and the output end of the threshold comparison circuit is connected to the main power circuit; the threshold comparison circuit is internally There are reference one and reference two. When the peak voltage of the output signal of the sampling circuit is greater than the reference one, the threshold comparison circuit outputs a control signal to control the operation of the main power circuit, and the contactor pulls in; when the output signal of the sampling circuit has a valley voltage less than the reference two When the threshold comparison circuit outputs a control signal to control the main power circuit to be turned off, the contactor is released; when the input voltage is AC, the sampling is performed. The output of the signal output terminal voltage and the input voltage peak signal voltage sampling circuit is equal to the DC.
作为上述方案的改进,可在采样电路的输出端并联一个稳压二极管,稳压二极管的阴极接采样电路的输出端,稳压二极管的阳极接地。As an improvement of the above scheme, a Zener diode can be connected in parallel with the output end of the sampling circuit, the cathode of the Zener diode is connected to the output end of the sampling circuit, and the anode of the Zener diode is grounded.
作为采样电路的第一种具体的实施方式,由电阻R1、电阻R2和电容C1组成,电阻R1和电阻R2串联后的两个端点形成采样电路的输入端,电容C1一端与电阻R1和电阻R2的连接点相连,电容C1另一端接地。As a first specific implementation of the sampling circuit, the resistor R1, the resistor R2 and the capacitor C1 are formed. The two ends of the resistor R1 and the resistor R2 are connected to form an input end of the sampling circuit, and the capacitor C1 has one end and a resistor R1 and a resistor R2. The connection points are connected, and the other end of the capacitor C1 is grounded.
作为上述采样电路第一种具体实施方式的改进,还包括稳压二极管Z1,稳压二极管Z1并联于C1两端,其中稳压二极管Z1的阴极与电阻R1、电阻R2和电容C1的连接点相连,稳压二极管Z1的阳极接地。As a modification of the first embodiment of the sampling circuit, the Zener diode Z1 is further connected, and the Zener diode Z1 is connected in parallel across C1. The cathode of the Zener diode Z1 is connected to the connection point of the resistor R1, the resistor R2 and the capacitor C1. The anode of Zener diode Z1 is grounded.
作为采样电路的第二种具体的实施方式,由电感L1、电阻R3和电阻R4组成,电感L1、电阻R3和电阻R4依次串联后的两个端点形成采样电路的输入端,电阻R3和电阻R4的连接点为采样电路的输出端。As a second specific implementation manner of the sampling circuit, the inductor L1, the resistor R3 and the resistor R4 are formed. The two ends of the inductor L1, the resistor R3 and the resistor R4 are connected in series to form an input end of the sampling circuit, and the resistor R3 and the resistor R4. The connection point is the output of the sampling circuit.
作为上述采样电路第二种具体实施方式的改进,还包括稳压二极管Z1,稳压二极管Z1并联于电阻R4两端,其中稳压二极管Z1的阴极与电阻R3、电阻R4的连接点相连,稳压二极管Z1的阳极接地。As a modification of the second embodiment of the sampling circuit, the Zener diode Z1 is connected, and the Zener diode Z1 is connected in parallel across the resistor R4. The cathode of the Zener diode Z1 is connected to the connection point of the resistor R3 and the resistor R4. The anode of the voltage diode Z1 is grounded.
作为本申请同一发明构思的另外一种技术方案如下:Another technical solution that is the same inventive concept of the present application is as follows:
一种接触器节电器检测电路,包括第一整流桥和主功率电路,用于控制接触器线圈的电流;还包括第一二极管、第二二极管、采样电路和阈值比较电路;第一整流桥的输入端分别连接第一二极管和第二二极管的阳极,第一整流桥的正输出端与主功率电路相连,第一整流桥的负输出端接地,第一二极管和第二二极管的阴极相连接后经采样电路的输入端接地,采样电路的输出端与阈值比较电路的输入端相连,阈值比较电路的输出端与主功率电路相连;阈值比较电路内部有基准一和基准二,当采样电路的输出端信号峰值电压大于基准一时,阈值比较电路输出控制信号控制所述主功率电路工作,接触器吸合;当采样电路的输出端信号值电压小于基准二时,阈值比较电路输出控制信号控制主功率电路关闭,接触器释放;输入电压为交流时采样电路的输出端信号峰值电压与输入电压为直流时采样电路的输出端信号电压相等。A contactor power saver detecting circuit comprises a first rectifier bridge and a main power circuit for controlling current of the contactor coil; further comprising a first diode, a second diode, a sampling circuit and a threshold comparison circuit; The input ends of a rectifier bridge are respectively connected to the anodes of the first diode and the second diode, and the positive output end of the first rectifier bridge is connected to the main power circuit, and the negative output end of the first rectifier bridge is grounded, the first two poles The tube is connected to the cathode of the second diode and grounded through the input end of the sampling circuit. The output end of the sampling circuit is connected to the input end of the threshold comparison circuit, and the output end of the threshold comparison circuit is connected to the main power circuit; the threshold comparison circuit is internally There are reference one and reference two. When the peak voltage of the output signal of the sampling circuit is greater than the reference one, the threshold comparison circuit outputs a control signal to control the operation of the main power circuit, and the contactor pulls in; when the output signal value of the sampling circuit is less than the reference value Second, the threshold comparison circuit outputs a control signal to control the main power circuit to be turned off, and the contactor is released; when the input voltage is an output signal of the sampling circuit of the alternating current Equal to the peak voltage signal on the output voltage and the input voltage sampling circuit is DC.
作为上述方案的改进,同样可在采样电路的输出端并联一个稳压二极管,稳压二极管的阴极接采样电路的输出端,稳压二极管的阳极接地。As an improvement of the above scheme, a Zener diode can also be connected in parallel with the output end of the sampling circuit, the cathode of the Zener diode is connected to the output end of the sampling circuit, and the anode of the Zener diode is grounded.
作为采样电路的第一种具体的实施方式,由电阻R1、电阻R2和电容C1组成,电阻R1和电阻R2串联,电阻R1和电阻R2串联后的一端连接第一二极管和第二二极管的阴极连接点,电阻R1和电阻R2串联后的另一端接地,电容C1一端与电阻R1和电阻R2的连接点相连,电容C1另一端接地。As a first specific implementation of the sampling circuit, the resistor R1, the resistor R2 and the capacitor C1 are formed. The resistor R1 and the resistor R2 are connected in series, and one end of the resistor R1 and the resistor R2 are connected in series to connect the first diode and the second diode. The cathode connection point of the tube, the other end of the resistor R1 and the resistor R2 connected in series is grounded, one end of the capacitor C1 is connected to the connection point of the resistor R1 and the resistor R2, and the other end of the capacitor C1 is grounded.
作为上述采样电路第一种具体实施方式的改进,还包括稳压二极管Z1,稳压二极管Z1并联于C1两端,其中稳压二极管Z1的阴极与电阻R1、电阻R2和电容C1的连接点相连,稳压二极管Z1的阳极接地。As a modification of the first embodiment of the sampling circuit, the Zener diode Z1 is further connected, and the Zener diode Z1 is connected in parallel across C1. The cathode of the Zener diode Z1 is connected to the connection point of the resistor R1, the resistor R2 and the capacitor C1. The anode of Zener diode Z1 is grounded.
作为采样电路的第二种具体的实施方式,由电感L1、电阻R3和电阻R4组成,第一二极管和第二二极管的阴极连接点依次经电感L1、电阻R3和电阻R4后接地,电阻R3和电阻R4的连接点为采样电路的输出端。As a second specific implementation manner of the sampling circuit, the inductor L1, the resistor R3 and the resistor R4 are formed. The cathode connection points of the first diode and the second diode are grounded through the inductor L1, the resistor R3 and the resistor R4. The connection point of the resistor R3 and the resistor R4 is the output end of the sampling circuit.
作为上述采样电路第一种具体实施方式的改进,还包括稳压二极管Z1,稳压二极管Z1并联于电阻R4两端,其中稳压二极管Z1的阴极与电阻R3、电阻R4的连接点相连,稳压二极管Z1的阳极接地。As a modification of the first embodiment of the sampling circuit, the Zener diode Z1 is connected, and the Zener diode Z1 is connected in parallel across the resistor R4. The cathode of the Zener diode Z1 is connected to the connection point of the resistor R3 and the resistor R4. The anode of the voltage diode Z1 is grounded.
本发明的工作原理分析如下:The working principle of the invention is analyzed as follows:
采样电路的输出端信号记为VT;阈值比较电路内部基准一记为VTH1、基准二记为VTH2。The output signal of the sampling circuit is recorded as VT; the internal reference of the threshold comparison circuit is denoted by VTH1 and the reference second is denoted by VTH2.
当信号VT的峰值电压大于VTH1时,控制主功率电路工作,接触器吸合;当信号VT的谷值电压小于VTH2时,控制主功率电路关闭,接触器释放。When the peak voltage of the signal VT is greater than VTH1, the main power circuit is controlled to operate, and the contactor is closed; when the valley voltage of the signal VT is less than VTH2, the main power circuit is controlled to be closed, and the contactor is released.
采样电路输入输出的传递函数是与输入信号频率相关的函数A(f)。当输入电压为直流时,所述采样电路的输入到输出的增益记为A(0)。当输入电压为工频50Hz信号时,整流后的电压基波频率为100Hz,这时所述采样电路的输入到输出的增益记为A(100),The transfer function of the input and output of the sampling circuit is a function A(f) related to the frequency of the input signal. When the input voltage is DC, the gain of the input to output of the sampling circuit is denoted as A(0). When the input voltage is a power frequency 50 Hz signal, the rectified voltage fundamental frequency is 100 Hz, and the input-output gain of the sampling circuit is recorded as A (100).
交流输入电压整流后的公式为:The formula for rectifying the AC input voltage is:
其中U
E为输入电压有效值。把V
IN-AC(t)进行傅立叶级数展开,200Hz以上的谐波分量已经很小,可以把200Hz以上的分量忽略不计,只保留100Hz的谐波分量和直流分量,得到的公式为:
Where U E is the input voltage rms value. The V IN-AC (t) is subjected to Fourier series expansion. The harmonic components above 200 Hz are already small. The components above 200 Hz can be ignored, and only the harmonic components and DC components of 100 Hz are retained. The formula is:
整流后的交流母线电压经过采样电路后,信号VT的电压公式为:After the rectified AC bus voltage passes through the sampling circuit, the voltage formula of the signal VT is:
交流输入时,信号VT的峰值电压为:When AC input, the peak voltage of the signal VT is:
直流输入时,信号VT的电压为:At DC input, the voltage of signal VT is:
VT
DC=U
E·A(0)
VT DC =U E ·A(0)
本发明的有益效果为:通过采样电路参数的选择,设置合适的A(0)和A(100),让VT
DC=VT
AC,就可以使得电压有效值同样的交直流情况下,信号VT的峰值电压一样,使得触发接触器动作的电压点一样,实现宽输入电压接触器在交直流输入电压情况下吸合和释放电压点都比较一致的目的,并且电路简单易用,从而最终能实现交直流接触器节电器产品的通用,降低生产厂家的生产和库存压力。
The invention has the beneficial effects that: by selecting the sampling circuit parameters, setting appropriate A(0) and A(100), and letting VT DC = VT AC , the voltage effective value can be made the same AC and DC condition, the signal VT The peak voltage is the same, so that the voltage point that triggers the contactor action is the same, the wide input voltage contactor achieves the same purpose of attracting and releasing the voltage point under the AC and DC input voltage, and the circuit is simple and easy to use, thereby finally realizing the intersection. The versatility of DC contactor power saver products reduces the manufacturer's production and inventory pressure.
同时,在增加稳压二极管Z1后,可以限制信号VT的电压,在高压输入时,输入掉电后信号VT的电压降到欠压阈值点的时间会更短,可以减少关断的延时时间。At the same time, after increasing the Zener diode Z1, the voltage of the signal VT can be limited. When the input voltage is low, the time after the input power is reduced, the voltage of the signal VT drops to the undervoltage threshold point, and the delay time of the shutdown can be reduced. .
图1为本发明的电路原理图;Figure 1 is a schematic circuit diagram of the present invention;
图2为本发明第一实施例原理图;Figure 2 is a schematic diagram of a first embodiment of the present invention;
图3为本发明第一实施例中采样电路的等效电路;3 is an equivalent circuit of a sampling circuit in the first embodiment of the present invention;
图4为本发明第一实施例中信号VT在不同输入电压时的波形;4 is a waveform of a signal VT at different input voltages according to the first embodiment of the present invention;
图5为本发明第二实施例原理图;Figure 5 is a schematic diagram of a second embodiment of the present invention;
图6为本发明第三实施例原理图;Figure 6 is a schematic diagram of a third embodiment of the present invention;
图7为本发明第四实施例原理图。Figure 7 is a schematic diagram of a fourth embodiment of the present invention.
图1为本发明的电路原理图,本发明是在现有的以整流桥和主功率电路构成接触器节电器电路的基础上,再增加一个整流电路、采样电路和阈值比较电路,阈值比较电路内部有基准一和基准二,当采样电路的输出端信号峰值电压大于基准一时,控制所述主功率电路工作,接触器吸合;当采样电路的输出端信号值电压小于基准二时,控制主功率电路关闭,接触器释放;要求输入电压为交流时采 样电路的输出端信号峰值电压与输入电压为直流时采样电路的输出端信号电压相等,使得触发接触器动作的电压点一样,实现宽输入电压接触器在交直流输入电压情况下吸合和释放电压点都比较一致的目的,并且电路简单易用,从而最终实现交直流接触器节电器产品的通用,降低生产厂家的生产和库存压力。1 is a circuit schematic diagram of the present invention. The present invention adds a rectifier circuit, a sampling circuit and a threshold comparison circuit, and a threshold comparison circuit based on the existing rectifier power saver circuit and the main power circuit. There are reference one and reference two inside. When the peak voltage of the output signal of the sampling circuit is greater than the reference one, the main power circuit is controlled to work, and the contactor is closed; when the signal value of the output end of the sampling circuit is less than the reference two, the main control The power circuit is turned off, and the contactor is released; when the input voltage is AC, the peak voltage of the output end of the sampling circuit is equal to the output voltage of the sampling circuit when the input voltage is DC, so that the voltage point of the trigger contactor is the same, and the wide input is realized. The voltage contactor has the same purpose of attracting and releasing voltage points under the condition of AC and DC input voltage, and the circuit is simple and easy to use, thereby finally realizing the universality of AC/DC contactor power saver products and reducing the production and inventory pressure of the manufacturer.
为了使本发明更加清楚明白,以下结合附图及实施例,对本发明进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the present invention more apparent, the present invention will be further described in detail below with reference to the accompanying drawings. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
第一实施例First embodiment
图2为本发明的第一实施例原理图,一般接触器节电器包括整流桥DB1和主功率电路,用于控制接触器线圈的电流。本实施例还包括整流桥DB2、电阻R1、电阻R2、电容C1和阈值比较电路。整流桥DB1和整流桥DB2的交流输入端AC并联后与输入电压相连,整流桥DB1的正输出端VBUS1与主功率电路相连,整流桥DB1的负输出端与地相连。整流桥DB2的正输出端VBUS2与电阻R1的一端相连,电阻R1的另一端与电阻R2的一端相连,电阻R1和电阻R2的连接点做为输出端与所述阈值比较电路相连,电阻R2的另一端与整流桥DB2的负输出端相连后接地,电容C1并联于电阻R2两端,阈值比较电路与主功率电路相连。2 is a schematic diagram of a first embodiment of the present invention. The general contactor power saver includes a rectifier bridge DB1 and a main power circuit for controlling the current of the contactor coil. The embodiment further includes a rectifier bridge DB2, a resistor R1, a resistor R2, a capacitor C1, and a threshold comparison circuit. The AC input terminal AC of the rectifier bridge DB1 and the rectifier bridge DB2 are connected in parallel with the input voltage, the positive output terminal VBUS1 of the rectifier bridge DB1 is connected to the main power circuit, and the negative output terminal of the rectifier bridge DB1 is connected to the ground. The positive output terminal VBUS2 of the rectifier bridge DB2 is connected to one end of the resistor R1, the other end of the resistor R1 is connected to one end of the resistor R2, and the connection point of the resistor R1 and the resistor R2 is connected as an output terminal to the threshold comparison circuit, and the resistor R2 is connected. The other end is connected to the negative output end of the rectifier bridge DB2 and grounded. The capacitor C1 is connected in parallel across the resistor R2, and the threshold comparison circuit is connected to the main power circuit.
本实施例还进一步地包括稳压二极管Z1,稳压二极管Z1并联于C1两端,其中稳压二极管Z1的阴极与电阻R1、电阻R2和电容C1的连接点相连,稳压二极管Z1的阳极接地。The embodiment further includes a Zener diode Z1, and the Zener diode Z1 is connected in parallel across the C1. The cathode of the Zener diode Z1 is connected to the connection point of the resistor R1, the resistor R2 and the capacitor C1, and the anode of the Zener diode Z1 is grounded. .
电阻R1和电阻R2的连接点的电压记为信号VT,阈值比较电路内部有基准VTH1和VTH2。当信号VT的峰值电压大于VTH1时,控制主功率电路工作,接触器吸合;当信号VT的谷值电压小于VTH2时,控制主功率电路关闭,接触器释放。The voltage at the junction of the resistor R1 and the resistor R2 is referred to as a signal VT, and the threshold comparison circuit has references VTH1 and VTH2 therein. When the peak voltage of the signal VT is greater than VTH1, the main power circuit is controlled to operate, and the contactor is closed; when the valley voltage of the signal VT is less than VTH2, the main power circuit is controlled to be closed, and the contactor is released.
下面说明一下本发明的工作原理。由电阻R1、电阻R2和电容C1构成的采样电路可以通过戴维南定理简化,如附图3所示。等效后的关系如下:The working principle of the present invention will be described below. The sampling circuit composed of the resistor R1, the resistor R2 and the capacitor C1 can be simplified by the Thevenin theorem, as shown in FIG. The equivalent relationship is as follows:
其中,VBUS2为整流后的母线电压。RD和C1构成的分压电路的传递函数为:Among them, VBUS2 is the bus voltage after rectification. The transfer function of the voltage divider circuit composed of RD and C1 is:
当输入电压为直流时,采样电路的增益为:When the input voltage is DC, the gain of the sampling circuit is:
A
D(0)=1
A D (0)=1
当输入电压为工频交流时,When the input voltage is power frequency communication,
输入为直流电压时,信号VT的电压为:When the input is a DC voltage, the voltage of the signal VT is:
输入为交流电压时,信号VT的电压峰值为:When the input is an AC voltage, the voltage peak of the signal VT is:
通过合适的电阻R1、电阻R2和电容C1的取值,就可以使得VT
DC=VT
AC,最终就可以使得在直流输入和交流输入时,触发的电压相同,达到交直流通用的效果。
Through the appropriate values of resistor R1, resistor R2 and capacitor C1, VT DC = VT AC can be made, and finally, the voltages that are triggered at the DC input and the AC input are the same, achieving the universal effect of AC and DC.
下面用一组具体的数据说明本发明的实际效果。设与VT比较的吸合阈值为1.2V,释放阈值为0.8V,R1=3MΩ,R2=50kΩ,C1=0.22uF,整流后母线电压的频率f=100Hz。代入上述的公式,可以得到直流输入和交流输入的触发电压点,如表2所示。从表中可以看到,交直流输入情况下都是符合目前新产品的要求。更直观的效果如附图4所示,图中展示了在不同输入电压时信号VT的电压值。The actual effect of the present invention will be described below using a specific set of data. Let the pull-in threshold compared with VT be 1.2V, the release threshold be 0.8V, R1=3MΩ, R2=50kΩ, C1=0.22uF, and the frequency of the bus voltage after rectification f=100Hz. Substituting the above formula, the trigger voltage points of the DC input and the AC input can be obtained, as shown in Table 2. As can be seen from the table, the AC and DC input conditions are in line with the requirements of the current new products. A more intuitive effect is shown in Figure 4, which shows the voltage value of the signal VT at different input voltages.
表2 采用本发明,交直流输入时的触发点Table 2 Using the present invention, the trigger point when AC and DC input
交流输入AC input | 直流输入DC input | |
吸合电压Pull-in voltage | 74V AC 74V AC | 73V DC 73V DC |
释放电压Release voltage | 60V AC 60V AC | 49V DC 49V DC |
假如不采用本发明的方法,直接从主功率电路母线电压VBUS2处采样,实际效果如表3所示。由于直接采样主功率的母线电压,母线电压的电压幅值与母线电容和主功率电路的功耗有关,是一个不确定的值,交直流的吸合与释放电压点相差太大。If the method of the present invention is not used, the main power circuit bus voltage VBUS2 is directly sampled, and the actual effect is shown in Table 3. Since the bus voltage of the main power is directly sampled, the voltage amplitude of the bus voltage is related to the power consumption of the bus capacitance and the main power circuit, which is an indeterminate value, and the difference between the AC and DC pull-in and release voltage points is too large.
表3 不采用本发明,交直流输入时的触发点Table 3 does not use the present invention, the trigger point when AC and DC input
交流输入AC input | 直流输入DC input | |
吸合电压Pull-in voltage | 51V AC 51V AC | 73V DC 73V DC |
释放电压Release voltage | 不确定uncertain | 49V DC 49V DC |
通过以上的原理分析可以知道,本发明的电路,可以使得交直流的吸合与释放电压点都比较一致,并且电路简单易用。It can be known from the above principle analysis that the circuit of the present invention can make the AC and DC pull-in and release voltage points relatively consistent, and the circuit is simple and easy to use.
第二实施例Second embodiment
图5为本发明的第二实施例原理图,第二实施例与第一实施例不同点在于采样电路由电感L1、电阻R3和电阻R4组成,电感L1、电阻R3和电阻R4依次串联后的两个端点形成采样电路的输入端,电阻R3和电阻R4的连接点为采样电路的输出端。本实施例同样进一步地还包括稳压二极管Z1,稳压二极管Z1并联于电阻R4两端,其中稳压二极管Z1的阴极与电阻R3、电阻R4的连接点相连,稳压二极管Z1的阳极接地。FIG. 5 is a schematic diagram of a second embodiment of the present invention. The second embodiment differs from the first embodiment in that the sampling circuit is composed of an inductor L1, a resistor R3 and a resistor R4. The inductor L1, the resistor R3 and the resistor R4 are connected in series. The two terminals form the input end of the sampling circuit, and the connection point of the resistor R3 and the resistor R4 is the output end of the sampling circuit. The embodiment further includes a Zener diode Z1, and the Zener diode Z1 is connected in parallel across the resistor R4. The cathode of the Zener diode Z1 is connected to the connection point of the resistor R3 and the resistor R4, and the anode of the Zener diode Z1 is grounded.
第二实施例的基本原理与第一实施例相同,由电感L1、电阻R3和电阻R4构成的采样电路,传递函数为:The basic principle of the second embodiment is the same as that of the first embodiment. The sampling circuit composed of the inductor L1, the resistor R3 and the resistor R4 has a transfer function of:
当输入电压为直流时,采样电路的增益为:When the input voltage is DC, the gain of the sampling circuit is:
当输入电压为工频交流时,采样电路的增益为:When the input voltage is AC frequency, the gain of the sampling circuit is:
选择合适的电感L1、电阻R3和电阻R4的值,同样可以得到与实施例一同样的效果。The same effect as in the first embodiment can be obtained by selecting the values of the appropriate inductance L1, resistance R3 and resistance R4.
第三实施例Third embodiment
图6为本发明的第三实施例原理图,第三实施例与第一实施例不同之处在于整流桥DB2由二极管D1和二极管D2替代,二极管D1和二极管D2与整流桥DB1其中接地的两个二极管形成一个全波整流电路。连接关系为:二极管D1的阳极与整流桥DB1交流输入AC的一端相连,二极管D2的阳极与整流桥DB1交流输入AC的另一端相连。二极管D1的阴极、二极管D2的阴极与电阻R1的一端相连,电阻R1的另一端与电阻R2的一端相连,电阻R1和电阻R2的连接点作为输出端与阈值比较电路相连,电阻R2的另一端与整流桥DB2的负输出端相连后接地,电容C1并联于电阻R2两端,阈值比较电路与主功率电路相连。本实施例进一步地还包括稳压二极管Z1,稳压二极管Z1并联于C1两端,其中稳压二极管Z1的阴极与电阻R1、电阻R2和电容C1的连接点相连,稳压二极管Z1的阳极接地。6 is a schematic diagram of a third embodiment of the present invention. The third embodiment is different from the first embodiment in that the rectifier bridge DB2 is replaced by a diode D1 and a diode D2, and the diode D1 and the diode D2 and the rectifier bridge DB1 are grounded therein. The diodes form a full-wave rectifier circuit. The connection relationship is that the anode of the diode D1 is connected to one end of the AC input AC of the rectifier bridge DB1, and the anode of the diode D2 is connected to the other end of the AC input AC of the rectifier bridge DB1. The cathode of the diode D1, the cathode of the diode D2 is connected to one end of the resistor R1, the other end of the resistor R1 is connected to one end of the resistor R2, and the connection point of the resistor R1 and the resistor R2 is connected as an output terminal to the threshold comparison circuit, and the other end of the resistor R2 Connected to the negative output of the rectifier bridge DB2 and grounded, the capacitor C1 is connected in parallel across the resistor R2, and the threshold comparison circuit is connected to the main power circuit. The embodiment further includes a Zener diode Z1, and the Zener diode Z1 is connected in parallel across C1. The cathode of the Zener diode Z1 is connected to the connection point of the resistor R1, the resistor R2 and the capacitor C1, and the anode of the Zener diode Z1 is grounded. .
第三是实施例的原理基本与第一实施例相同。在第三实施例中,二极管D1、二极管D2与整流桥DB1中接地的两个二极管,构成了第一实施例中的DB2。其他部分电路与第一实施例相同。Third, the principle of the embodiment is basically the same as that of the first embodiment. In the third embodiment, the diode D1, the diode D2, and the two diodes grounded in the rectifier bridge DB1 constitute DB2 in the first embodiment. The other partial circuits are the same as the first embodiment.
第四实施例Fourth embodiment
图7为本发明的第四实施例原理图,第四实施例与第二实施例不同之处在于整流桥DB2由二极管D1和二极管D2替代,二极管D1和二极管D2与整流桥DB1其中接地的两个二极管形成一个全波整流电路。连接关系为:二极管D1的阳极与整流桥DB1交流输入AC的一端相连,二极管D2的阳极与整流桥DB1交流输入AC的另一端相连,二极管D1的阴极、二极管D2的阴极与电阻R1的一端相连,第一二极管和第二二极管的阴极连接点依次经电感L1、电阻R3和电阻R4后接地,电阻R3和电阻R4的连接点为采样电路的输出端。本实施例进一步地还包括 稳压二极管Z1,稳压二极管Z1并联于电阻R4两端,其中稳压二极管Z1的阴极与电阻R3、电阻R4的连接点相连,稳压二极管Z1的阳极接地。FIG. 7 is a schematic diagram of a fourth embodiment of the present invention. The fourth embodiment is different from the second embodiment in that the rectifier bridge DB2 is replaced by a diode D1 and a diode D2, and the diode D1 and the diode D2 and the rectifier bridge DB1 are grounded therein. The diodes form a full-wave rectifier circuit. The connection relationship is: the anode of the diode D1 is connected to one end of the AC input AC of the rectifier bridge DB1, the anode of the diode D2 is connected to the other end of the AC input AC of the rectifier bridge DB1, and the cathode of the diode D1 and the cathode of the diode D2 are connected to one end of the resistor R1. The cathode connection point of the first diode and the second diode is grounded through the inductor L1, the resistor R3 and the resistor R4, and the connection point of the resistor R3 and the resistor R4 is the output end of the sampling circuit. The embodiment further includes a Zener diode Z1, and the Zener diode Z1 is connected in parallel across the resistor R4. The cathode of the Zener diode Z1 is connected to the connection point of the resistor R3 and the resistor R4, and the anode of the Zener diode Z1 is grounded.
第四实施例的原理基本与第二实施例相同。在第三实施例中,二极管D1、二极管D2与整流桥DB1中接地的两个二极管,构成了第二实施例中的DB2。其他部分电路与第一实施例相同。The principle of the fourth embodiment is basically the same as that of the second embodiment. In the third embodiment, the diode D1, the diode D2, and the two diodes grounded in the rectifier bridge DB1 constitute DB2 in the second embodiment. The other partial circuits are the same as the first embodiment.
以上仅是本发明的优选实施方式,应当指出的是,上述优选实施方式不应视为对本发明的限制,本发明的保护范围应当以权利要求所限定的范围为准。对于本技术领域的普通技术人员来说,在不脱离本发明的精神和范围内,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, and it should be noted that the above-described preferred embodiments are not to be construed as limiting the scope of the invention, and the scope of the invention should be determined by the scope defined by the claims. It will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the spirit and scope of the invention.
Claims (12)
- 一种接触器节电器检测电路,包括第一整流桥和主功率电路,用于控制接触器线圈的电流;其特征在于:还包括第二整流桥、采样电路和阈值比较电路;第一整流桥和第二整流桥的交流输入端并联后与输入电压相连,第一整流桥的正输出端与主功率电路相连,第二整流桥的正输出端与采样电路的输入端相连,第一整流桥的负输出端与第二整流桥的负输出端共地,采样电路的输出端与阈值比较电路的输入端相连,阈值比较电路的输出端与主功率电路相连;阈值比较电路内部有基准一和基准二,当采样电路的输出端信号峰值电压大于基准一时,阈值比较电路输出控制信号控制主功率电路工作,接触器吸合;当采样电路的输出端信号谷值电压小于基准二时,阈值比较电路输出控制信号控制主功率电路关闭,接触器释放;输入电压为交流时采样电路的输出端信号峰值电压与输入电压为直流时采样电路的输出端信号电压相等。A contactor power saver detecting circuit includes a first rectifier bridge and a main power circuit for controlling current of the contactor coil; and further comprising: a second rectifier bridge, a sampling circuit and a threshold comparison circuit; and a first rectifier bridge And connected to the input voltage in parallel with the AC input end of the second rectifier bridge, the positive output end of the first rectifier bridge is connected to the main power circuit, and the positive output end of the second rectifier bridge is connected to the input end of the sampling circuit, the first rectifier bridge The negative output end is shared with the negative output end of the second rectifier bridge, the output end of the sampling circuit is connected to the input end of the threshold comparison circuit, and the output end of the threshold comparison circuit is connected to the main power circuit; the threshold comparison circuit has a reference one inside Benchmark 2, when the peak voltage of the output signal of the sampling circuit is greater than the reference one, the threshold comparison circuit outputs a control signal to control the operation of the main power circuit, and the contactor pulls in; when the output signal of the sampling circuit is lower than the reference two, the threshold is compared. The circuit output control signal controls the main power circuit to be turned off, and the contactor is released; the input voltage is the output of the sampling circuit when AC Equal to the output of the peak signal voltage to the input voltage signal sampling circuit is DC.
- 根据权利要求1所述的接触器节电器检测电路,其特征在于:还包括一个稳压二极管,稳压二极管的阴极接采样电路的输出端,稳压二极管的阳极接地。The contactor power saver detecting circuit according to claim 1, further comprising a Zener diode, wherein the cathode of the Zener diode is connected to the output end of the sampling circuit, and the anode of the Zener diode is grounded.
- 根据权利要求1所述的接触器节电器检测电路,其特征在于:采样电路包括电阻R1、电阻R2和电容C1,电阻R1和电阻R2串联后的两个端点形成采样电路的输入端,电容C1一端与电阻R1和电阻R2的连接点相连,电容C1另一端接地,电容C1、电阻R1和电阻R2的连接点为采样电路的输出端。The contactor power saver detecting circuit according to claim 1, wherein the sampling circuit comprises a resistor R1, a resistor R2 and a capacitor C1, and the two ends of the resistor R1 and the resistor R2 are connected to form an input end of the sampling circuit, and the capacitor C1 One end is connected to the connection point of the resistor R1 and the resistor R2, and the other end of the capacitor C1 is grounded. The connection point of the capacitor C1, the resistor R1 and the resistor R2 is the output end of the sampling circuit.
- 根据权利要求3所述的接触器节电器检测电路,其特征在于:采样电路还包括稳压二极管Z1,稳压二极管Z1并联于C1两端,其中稳压二极管Z1的阴极与电阻R1、电阻R2和电容C1的连接点相连,稳压二极管Z1的阳极接地。The contactor power saver detecting circuit according to claim 3, wherein the sampling circuit further comprises a Zener diode Z1, and the Zener diode Z1 is connected in parallel across C1, wherein the cathode of the Zener diode Z1 and the resistor R1 and the resistor R2 are provided. Connected to the connection point of capacitor C1, the anode of Zener diode Z1 is grounded.
- 根据权利要求1所述的接触器节电器检测电路,其特征在于:采样电路包括由电感L1、电阻R3和电阻R4,电感L1、电阻R3和电阻R4依次串联后的两个端点形成采样电路的输入端,电阻R3和电阻R4的连接点为采样电路的输出端。The contactor power saver detecting circuit according to claim 1, wherein the sampling circuit comprises a sampling circuit formed by two ends of the inductor L1, the resistor R3 and the resistor R4, and the inductor L1, the resistor R3 and the resistor R4 are connected in series. At the input end, the connection point of the resistor R3 and the resistor R4 is the output end of the sampling circuit.
- 根据权利要求5所述的接触器节电器检测电路,其特征在于:采样电路还包括稳压二极管Z1,稳压二极管Z1并联于电阻R4两端,其中稳压二极管Z1的阴极与电阻R3、电阻R4的连接点相连,稳压二极管Z1的阳极接地。The contactor power saver detecting circuit according to claim 5, wherein the sampling circuit further comprises a Zener diode Z1, and the Zener diode Z1 is connected in parallel across the resistor R4, wherein the cathode of the Zener diode Z1 and the resistor R3 and the resistor The connection point of R4 is connected, and the anode of Zener diode Z1 is grounded.
- 一种接触器节电器检测电路,包括第一整流桥和主功率电路,用于控制接触器线圈的电流;其特征在于:还包括第一二极管、第二二极管、采样电路和阈值比较电路;第一整流桥的输入端分别连接第一二极管和第二二极管的阳极,第一整流桥的正输出端与主功率电路相连,第一整流桥的负输出端接地,第一二极管和第二二极管的阴极相连接后经采样电路的输入端接地,采样电路的输出端与阈值比较电路的输入端相连,阈值比较电路的输出端与主功率电路相连;阈值比较电路内部有基准一和基准二,当采样电路的输出端信号峰值电压大于基准一时,阈值比较电路输出控制信号控制主功率电路工作,接触器吸合;当采样电路的输出端信号谷值电压小于基准二时,阈值比较电路输出控制信号控制主功率电路关闭,接触器释放;输入电压为交流时采样电路的输出端信号峰值电压与输入电压为直流时采样电路的输出端信号电压相等。A contactor power saver detecting circuit includes a first rectifier bridge and a main power circuit for controlling current of the contactor coil; and further comprising: a first diode, a second diode, a sampling circuit and a threshold Comparing circuit; the input ends of the first rectifier bridge are respectively connected to the anodes of the first diode and the second diode, the positive output end of the first rectifier bridge is connected to the main power circuit, and the negative output end of the first rectifier bridge is grounded, The first diode and the cathode of the second diode are connected and grounded through the input end of the sampling circuit, the output end of the sampling circuit is connected to the input end of the threshold comparison circuit, and the output end of the threshold comparison circuit is connected to the main power circuit; The threshold comparison circuit internally has a reference one and a reference two. When the peak voltage of the output signal of the sampling circuit is greater than the reference one, the threshold comparison circuit outputs a control signal to control the operation of the main power circuit, and the contactor pulls in; when the output signal of the sampling circuit has a valley value When the voltage is less than the reference two, the threshold comparison circuit outputs a control signal to control the main power circuit to be turned off, and the contactor is released; when the input voltage is an alternating current sampling circuit Equal to the output of the signal voltage output signal peak voltage and the input voltage sampling circuit is DC.
- 根据权利要求7所述的接触器节电器检测电路,其特征在于:还包括一个稳压二极管,稳压二极管的阴极接采样电路的输出端,稳压二极管的阳极接地。The contactor power saver detecting circuit according to claim 7, further comprising a Zener diode, wherein the cathode of the Zener diode is connected to the output end of the sampling circuit, and the anode of the Zener diode is grounded.
- 根据权利要求7所述的接触器节电器检测电路,其特征在于:采样电路包括由电阻R1、电阻R2和电容C1,电阻R1和电阻R2串联,电阻R1和电阻R2串联后的一端连接第一二极管和第二二极管的阴极连接点,电阻R1和电阻R2串联后的另一端接地,电容C1一端与电阻R1和电阻R2的连接点相连,电容C1另一端接地,电容C1、电阻R1和电阻R2的连接点为采样电路的输出端。The contactor power saver detecting circuit according to claim 7, wherein the sampling circuit comprises a resistor R1, a resistor R2 and a capacitor C1, a resistor R1 and a resistor R2 connected in series, and one end of the resistor R1 and the resistor R2 connected in series is connected to the first The cathode connection point of the diode and the second diode, the other end of the resistor R1 and the resistor R2 connected in series is grounded, one end of the capacitor C1 is connected with the connection point of the resistor R1 and the resistor R2, the other end of the capacitor C1 is grounded, the capacitor C1, the resistor The connection point of R1 and resistor R2 is the output of the sampling circuit.
- 根据权利要求9所述的接触器节电器检测电路,其特征在于:采样电路还包括稳压二极管Z1,稳压二极管Z1并联于C1两端,其中稳压二极管Z1的阴极与电阻R1、电阻R2和电容C1的连接点相连,稳压二极管Z1的阳极接地。The contactor power saver detecting circuit according to claim 9, wherein the sampling circuit further comprises a Zener diode Z1, and the Zener diode Z1 is connected in parallel across C1, wherein the cathode of the Zener diode Z1 and the resistor R1 and the resistor R2 are connected. Connected to the connection point of capacitor C1, the anode of Zener diode Z1 is grounded.
- 根据权利要求7所述的接触器节电器检测电路,其特征在于:采样电路包括电感L1、电阻R3和电阻R4,第一二极管和第二二极管的阴极连接点依次经电感L1、电阻R3和电阻R4后接地,电阻R3和电阻R4的连接点为采样电路的输出端。The contactor power saver detecting circuit according to claim 7, wherein the sampling circuit comprises an inductor L1, a resistor R3 and a resistor R4, and a cathode connection point of the first diode and the second diode is sequentially passed through the inductor L1. The resistor R3 and the resistor R4 are grounded, and the connection point of the resistor R3 and the resistor R4 is the output end of the sampling circuit.
- 根据权利要求11所述的接触器节电器检测电路,其特征在于:采样电路还包括稳压二极管Z1,稳压二极管Z1并联于电阻R4两端,其中稳压二极管Z1的阴极与电阻R3、电阻R4的连接点相连,稳压二极管Z1的阳极接地。The contactor power saver detecting circuit according to claim 11, wherein the sampling circuit further comprises a Zener diode Z1, and the Zener diode Z1 is connected in parallel across the resistor R4, wherein the cathode of the Zener diode Z1 and the resistor R3 and the resistor The connection point of R4 is connected, and the anode of Zener diode Z1 is grounded.
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PCT/CN2018/116948 WO2019153834A1 (en) | 2018-02-11 | 2018-11-22 | Contactor energy saving test circuit |
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WO (1) | WO2019153834A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111293907A (en) * | 2020-04-03 | 2020-06-16 | 广州晶合设备有限公司 | High-power supply |
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CN108387810B (en) * | 2018-02-11 | 2024-02-20 | 广州金升阳科技有限公司 | Contactor electricity-saving appliance detection circuit |
CN108828296A (en) * | 2018-08-17 | 2018-11-16 | 深圳南云微电子有限公司 | A kind of detection circuit and the contactor electricity-saving appliance comprising the detection circuit |
CN111239460B (en) * | 2018-11-28 | 2022-02-11 | 广东威灵汽车部件有限公司 | Sampling circuit and electrical equipment |
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CN108387810B (en) | 2024-02-20 |
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