WO2019153744A1 - Solid-liquid separation system - Google Patents

Solid-liquid separation system Download PDF

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Publication number
WO2019153744A1
WO2019153744A1 PCT/CN2018/105808 CN2018105808W WO2019153744A1 WO 2019153744 A1 WO2019153744 A1 WO 2019153744A1 CN 2018105808 W CN2018105808 W CN 2018105808W WO 2019153744 A1 WO2019153744 A1 WO 2019153744A1
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WO
WIPO (PCT)
Prior art keywords
solid
separation system
liquid separation
filter
inlet
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PCT/CN2018/105808
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French (fr)
Chinese (zh)
Inventor
余章军
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福建希海环保科技有限公司
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Publication of WO2019153744A1 publication Critical patent/WO2019153744A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D36/00Filter circuits or combinations of filters with other separating devices
    • B01D36/02Combinations of filters of different kinds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D37/00Processes of filtration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D25/00Filters formed by clamping together several filtering elements or parts of such elements
    • B01D25/12Filter presses, i.e. of the plate or plate and frame type
    • B01D25/164Chamber-plate presses, i.e. the sides of the filtering elements being clamped between two successive filtering plates

Definitions

  • the present application relates to the field of waste liquid processing technology, and in particular to a solid-liquid separation system.
  • Stainless steel is widely used for its excellent corrosion resistance and good appearance.
  • stainless steel is inevitably subjected to annealing, normalizing, quenching, welding and other processes, and the surface often produces black scale.
  • the scale not only affects the appearance quality of the stainless steel, but also adversely affects the subsequent processing of the product. Therefore, it must be removed by surface treatment such as pickling or polishing before subsequent processing.
  • the filter is often clogged and the filter element must be replaced
  • the solid waste generated requires manual cleaning, which is difficult and has a high acid concentration and does not meet environmental requirements.
  • the object of the present application includes providing a solid-liquid separation system capable of overcoming at least one of the problems of the prior art described above.
  • the solid-liquid separation system does not need to replace the filter element and does not cause clogging, which can save costs and prolong the service life of the filter press.
  • the solids and liquids obtained by the separation of the system can be recycled, and not only zero pollutant emissions are realized, It effectively reduces the processing cost and load, and solves the problem of waste of resources, and greatly reduces the production and processing costs of the enterprise, and has great social and economic benefits.
  • a solid-liquid separation system comprising a waste acid storage tank, a clean water tank, a filter press, a concentration filter device and a collection tank;
  • the waste acid storage tank and the clean water tank are both connected to the liquid inlet of the filter press through a first suction pump, and the water outlet of the waste acid storage tank is provided with a first valve, and the clear water tank a second valve is provided at the water outlet;
  • the water outlet of the filter press is connected to the liquid inlet of the concentrated filter device through a second suction pump, and the inlet of the second suction pump is provided with a third valve;
  • the water clearing port of the concentrated filtering device is in communication with the collecting pool
  • the water outlet of the filter press is also connected to a wastewater tank, and the inlet of the wastewater tank is provided with a fourth valve.
  • the solid-liquid separation system further includes a first compressed air generating device, wherein the first compressed air generating device communicates with a liquid inlet of the filter press through a first suction pump, the first compressed air
  • the fifth valve is provided at the air outlet of the generating device.
  • the solid-liquid separation system further includes a second compressed air generating device, the water outlet of the filter press is in communication with the second compressed air generating device, and the air outlet of the second compressed air generating device is provided Six valves.
  • the liquid inlet of the filter press is provided with a seventh valve.
  • the solid-liquid separation system further includes a third compressed air generating device, the water clearing port of the concentrated filtering device is in communication with the third compressed air generating device, and the air outlet of the third compressed air generating device is provided with Eight valves, the inlet of the collection tank is provided with a ninth valve.
  • the liquid inlet of the concentrated filtering device is provided with a tenth valve.
  • an intermediate pool is provided between the water outlet of the filter press and the inlet of the second suction pump, and the inlet of the intermediate tank is provided with an eleventh valve.
  • a liquid level gauge is disposed in the intermediate tank.
  • the solid-liquid separation system further includes a filter residue recovery treatment device, and the filter residue outlet of the filter press is in communication with the filter residue recovery treatment device.
  • the filter residue recovery processing device comprises a filter residue collection cleaning pool and a filter residue storage pool;
  • a solid inlet is opened at a top of the filter collection and cleaning tank, and a solid outlet is opened on a sidewall of the filter collection and cleaning tank, and one end of the filter collection and cleaning tank is provided with a connection with the solid inlet, and another a sloped solid slide at one end in communication with the solids outlet;
  • the solid slide includes a frame portion and a sieve disposed on the frame portion;
  • a water spray device is disposed on the inner top of the filter residue collection and cleaning tank, the water spray device is configured to spray clean water to the solid slide, and a liquid outlet is opened at the bottom of the filter collection and cleaning pool;
  • the solids outlet is in communication with the filter residue storage tank.
  • the liquid outlet is in communication with the liquid inlet of the concentrated filtration device through the second suction pump.
  • the water inlet of the fresh water sprinkler device communicates with the water outlet of the clear water pool through a third suction pump, and a thirteenth valve is disposed on the water inlet of the fresh water sprinkler device.
  • the filter residue storage tank has a drying device including a hot air blower disposed at the top of the filter residue storage tank and capable of blowing air to the inside of the filter residue storage tank.
  • the filter residue collection wash tank further has a purge device capable of purging the filter residue on the solid slide.
  • the purging device includes a gas source and a high pressure air gun connected to the gas source, the gas outlet of the high pressure air gun being aligned with the solid inlet.
  • a funnel-shaped guiding device whose opening has a diameter which gradually decreases from the top to the bottom is provided on the solid inlet.
  • the funnel-shaped guiding device is connected to the edge of the solid inlet through a soft connecting pipe, and a vibration motor is disposed on an outer side wall of the funnel-shaped guiding device.
  • a plurality of sets of cushioning devices are further disposed between the funnel-shaped guiding device and the solid inlet.
  • the cushioning device comprises an upper connecting block, a lower connecting block and a spring vertically disposed between the upper connecting block and the lower connecting block, the upper connecting block and an outer side of the funnel-shaped guiding device A wall connection, the lower connection block being connected to the top of the filter collection cleaning bath.
  • the concentrated water outlet of the concentrated filtering device is provided with a twelfth valve, and the concentrated water outlet of the concentrated filtering device is in communication with the waste acid storage tank.
  • the solid-liquid separation system of the present application is subjected to solid-liquid separation by a filter press and a concentration filter device, and after the solid-liquid separation of the waste acid liquid by the filter press, the filter residue in the filter press is rinsed with clean water.
  • the solid and liquid obtained after separation by the system can be recycled, not only realize zero Pollutant emissions effectively reduce processing costs and loads, and solve the problem of waste of resources, and greatly reduce the production and processing costs of enterprises, with great social and economic benefits.
  • the solid-liquid separation system of the present application has high automation degree, safe operation, stability, simple operation, convenient management and better treatment effect.
  • the solid-liquid separation system of the present application reduces the amount of waste water generated by the cleaning and further reduces the maintenance cost by using compressed air to ensure that the filter press and the concentrated filter device are not clogged.
  • FIG. 1 is a schematic structural view of a solid-liquid separation system of the present application.
  • FIG. 2 is a schematic structural view of a filter residue recovery processing apparatus of the solid-liquid separation system of the present application.
  • FIG. 3 is a schematic view showing the specific structure of the filter residue collection and cleaning tank of FIG.
  • FIG. 4 is a schematic view showing the specific structure of the solid slide in FIG. 3.
  • FIG. 5 is a schematic view showing the specific structure of the filter residue storage tank of FIG. 2.
  • first and second are only used for descriptive purposes and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated.
  • features defining “first” and “second” may include one or more of the features either explicitly or implicitly.
  • the meaning of "a plurality” is two or more unless specifically and specifically defined otherwise.
  • the first feature "on” or “below” the second feature may be the direct contact of the first and second features, or the first and second features are indirectly through the intermediate medium, unless otherwise explicitly stated and defined. contact.
  • the first feature "above”, “above” and “above” the second feature may be that the first feature is directly above or above the second feature, or merely that the first feature level is higher than the second feature.
  • the first feature “below”, “below” and “below” the second feature may be that the first feature is directly below or obliquely below the second feature, or merely that the first feature level is less than the second feature.
  • a solid-liquid separation system includes a spent acid storage tank 1, a clear water tank 2, a filter press 3, a concentration filtration unit 4, and a collection tank 5.
  • the waste acid storage tank 1 and the clean water tank 2 are both connected to the liquid inlet of the filter press 3 through the first suction pump 8, and the water outlet of the waste acid storage tank 1 is provided with a first valve 6, and the water outlet of the clear water tank 2 is provided. There is a second valve 7.
  • the water outlet of the filter press 3 is in communication with the inlet of the concentrated filter unit 4 via a second suction pump 10, and the third valve 9 is provided at the inlet of the second suction pump 10.
  • the water outlet of the concentrated filtration device 4 is in communication with the collection tank 5.
  • the water outlet of the filter press 3 is also connected to the wastewater tank 11, and the inlet of the wastewater tank 11 is provided with a fourth valve 12.
  • the above-mentioned concentrated filtration device 4 is preferably a microporous filter cartridge, and of course, may be listed as a high pressure reverse osmosis roll membrane or a high pressure reverse osmosis disc membrane, a vibrating membrane, a forward osmosis membrane, a nanofiltration membrane, and an ultrafiltration.
  • Membrane, nanofiltration-microfiltration combination device or common filter element may be listed as a high pressure reverse osmosis roll membrane or a high pressure reverse osmosis disc membrane, a vibrating membrane, a forward osmosis membrane, a nanofiltration membrane, and an ultrafiltration.
  • the waste acid solution is further filtered by providing the concentrated filter device 4, a trace amount of fine solid suspended matter in the waste acid solution can be more completely removed, and the filtered filtered water is discharged from the clean water port of the concentration filter device 4. Collect the pool 5 and recycle it.
  • the solid-liquid separation system further includes a first compressed air generating device 13 , and the first compressed air generating device 13 passes through the first suction pump 8 and the liquid inlet of the filter press 3 .
  • the air outlet of the first compressed air generating device 13 is provided with a fifth valve 14.
  • the first compressed air generating device 13 is configured to pass compressed air into the pipeline, the suction pump, and the waste acid solution in the filter press 3 after the waste acid is filtered by the filter press 3. After being pushed by the pressure difference, it is discharged to the subsequent concentrated filtering device 4 for further filtering treatment; and configured to flush the filter residue in the filter press 3 with the water in the clean water tank 2, and then introduce compressed air to make the pipe and pump The wastewater in the suction pump and in the filter press 3 is discharged into the wastewater tank 11 under the pressure difference.
  • the solid-liquid separation system further includes a second compressed air generating device 15 , and the water outlet of the filter press 3 communicates with the second compressed air generating device 15 , and the second compressed air generating device
  • the sixth valve 16 is provided at the air outlet of 15.
  • the second compressed air generating device 15 is configured to pass the compressed air backflushing after the wastewater in the pipeline, the suction pump and the filter press 3 is discharged into the wastewater tank 11, and the pressure filter is The filter residue in the machine 3 is discharged from the filter residue outlet of the filter press 3.
  • the liquid inlet of the filter press 3 is provided with a seventh valve 17 .
  • the solid-liquid separation system further includes a third compressed air generating device 18, and the water clearing port of the concentrated filtering device 4 is in communication with the third compressed air generating device 18, and the third compressed air generating device 18
  • the gas outlet is provided with an eighth valve 19
  • the inlet of the collection tank 5 is provided with a ninth valve 20.
  • the third compressed air generating device 18 is configured to perform the backwashing of the concentrated acid filtering device 4 after the waste acid liquid is further filtered and discharged into the collecting tank 5 through the concentrated filtering device 4, and then the compressed air is introduced. The concentrate is discharged and reused.
  • the liquid inlet of the concentrated filtering device 4 is provided with a tenth valve 21 .
  • an intermediate pool 23 is disposed between the water outlet of the filter press 3 and the inlet of the second suction pump 10, and the eleventh valve 22 is provided at the inlet of the intermediate tank 23.
  • the intermediate tank 23 is configured to store the waste acid liquid discharged after the filter press 3 is filtered, and after being accumulated to a certain amount, it is sent to the subsequent concentrated filter device 4 for filtration, so as to avoid intermittently providing the waste acid solution.
  • the concentrated filter device 4 affects the service life of the concentrated filter device 4.
  • a liquid level gauge 24 is disposed in the intermediate pool 23 .
  • the above liquid level gauge 24 is configured to monitor the liquid level of the waste acid liquid in the intermediate pool 23 in real time, and when it reaches the set liquid level, discharge the waste acid liquid in the intermediate pool 23 to the subsequent concentrated filtration. Filtration processing is performed in the device 4.
  • the solid-liquid separation system further includes a filter residue recovery processing device 26 , and the filter residue outlet of the filter press 3 is in communication with the filter residue recovery treatment device 26 .
  • the residue recovery processing device 26 is configured to treat the solid waste generated by the dewatering of the filter press 3 and recycle it.
  • the filter residue recovery treatment device 26 can be exemplified as a calciner.
  • the metal oxide is obtained by calcination to obtain a metal oxide having a higher purity; or further, hydrogen and nitrogen gas are introduced into the calciner.
  • the metal oxide continues to be reduced to a purer metal element, and the resulting metal element or metal oxide can be recycled.
  • the filter residue recovery processing device 26 can also be other drying devices, and the solid waste residue is dried and then subjected to other treatments.
  • the filter residue recovery processing device 26 includes a filter residue collection cleaning pool 27 and a filter residue storage pool 28;
  • a solid inlet 271 is opened at the top of the residue collection cleaning tank 27, and a solid outlet 272 is opened on the side wall of the residue collection cleaning tank 27, and one end of the residue collection and cleaning tank 27 is provided with a solid inlet 271.
  • a sloped solid slide 29 communicating with the solid outlet 272 at the other end;
  • the solid slide 29 includes a frame portion 291 and a screen 292 disposed on the frame portion 291;
  • a fresh water sprinkler device 30 is disposed at the inner top of the filter residue collection cleaning tank 27, and the fresh water sprinkler device 30 is disposed to spray clean water to the solid chute 29, and a liquid outlet 273 is opened at the bottom of the dreg collection and cleaning tank 27. ;
  • the solids outlet 272 is in communication with the filter residue storage tank 28.
  • filter residue enters the solid chute 29 from the filter residue outlet of the filter press 3, and rolls down or slides down to the solid outlet 272 along the solid chute 29 under the action of gravity and the flushing of the fresh water sprinkler device 30.
  • the filter residue is secondarily cleaned by the fresh water spray device 30 in the whole process to clean the filter residue and reduce the amount of acid liquid carried.
  • the liquid outlet 273 is in communication with the liquid inlet of the concentrated filtering device 4 through the second suction pump 10.
  • the above-mentioned cleaned water of the filter residue flows out into the concentrated filter device 4 to remove a trace amount of fine solid suspended matter which cannot be filtered out by the filter 292 of the solid chute 29, and the filtered filtered water is self-concentrated and filtered.
  • the water outlet of the device 4 is discharged into the collection tank 5 and recycled.
  • the water inlet of the water spray device 30 communicates with the water outlet of the clear water tank 2 through the third suction pump 31, and the water inlet of the water spray device 30 is provided with a Thirteen valves 301.
  • the water in the clear water tank 2 is used as the water source for the secondary cleaning of the filter residue.
  • the water source can also be separately provided with other clear water pools instead of sharing a clear water pool with the filter press.
  • the filter residue storage tank 28 has a drying device including a hot air blower 32 disposed at the top of the filter residue storage tank 28 and capable of blowing air into the interior of the filter residue storage tank 28.
  • the continuous rust of the filter residue can be avoided, and the degree of corrosion of the filter residue can be reduced.
  • the filter residue collection cleaning tank 27 further has a purging device capable of purging the filter residue on the solid chute 29.
  • the speed at which the filter residue rolls off or slides down to the solid outlet 272 along the solid chute 29 can be accelerated, and the efficiency of the filter residue treatment can be improved, and at the same time, the solid chute 29 can be prevented from being clogged.
  • the purging device includes a gas source 33 and a high pressure air gun 34 connected to the gas source 33, and an air outlet of the high pressure air gun 34 is aligned with the solid inlet 271.
  • the high-pressure air gun 34 has a high-pressure nozzle, and the air source thereof can be an air compressor.
  • the solid inlet 271 is provided with a funnel-shaped guiding device 35 whose opening diameter is gradually reduced from top to bottom.
  • the above-mentioned funnel-shaped guiding device 35 can increase the opening area of the solid inlet 271. Since the diameter of the opening gradually decreases from the top to the bottom, the filter residue can be slidably guided to make the filter residue smoothly fall into the filter. Solid inlet 271.
  • the funnel-shaped guiding device 35 is connected to the edge of the solid inlet 271 through the soft connecting pipe 36, and the vibration motor 37 is disposed on the outer side wall of the funnel-shaped guiding device 35.
  • the funnel-shaped guiding device 35 can be driven by the vibration motor 37 to accelerate the falling speed of the filter residue and avoid clogging.
  • a plurality of sets of buffering devices 38 are further disposed between the funnel-shaped guiding device 35 and the solid inlet 271.
  • the buffer device 38 includes an upper connecting block 39, a lower connecting block 40, and a spring 41 vertically disposed between the upper connecting block 39 and the lower connecting block 40.
  • the upper connecting block 39 Connected to the outer side wall of the funnel-shaped guiding device 35, the lower connecting block 40 is connected to the top of the filter collection washing pool 27.
  • the vibration motor 37 can be effectively prevented from vibrating during the vibration of the funnel-shaped guiding device 35, and the vibration amplitude is too large to cause the soft connection to fall off, thereby ensuring that the filter residue smoothly enters the solid inside the filter residue collection cleaning tank 27. On the slide 29.
  • the concentrated water filter port 4 is provided with a twelfth valve 25 .
  • the concentrated water outlet of the concentrated filtration device 4 is in communication with the spent acid storage tank 1.
  • the filtered concentrate discharged through the concentrated water outlet of the concentrated filtering device 4 can be recycled to the waste acid storage tank 1 for secondary treatment to avoid waste of resources and direct discharge of polluted environment.
  • the above valve can be an electric control valve or a solenoid valve, so that the entire system is fully automatic controlled, no manual operation is required, and labor intensity and danger are reduced.
  • the pump 8 pumps the waste acid liquid in the spent acid storage tank 1 to the filter press 3 for pressure filtration, and the filtered filtrate is discharged into the intermediate tank 23.
  • the waste residue generated by the pressure filtration is saturated in the filter press 3, at which time the first valve 6 is closed and the first suction pump 8 is closed, the fifth valve 14 is opened, and compressed air is introduced to make the pipeline
  • the spent acid solution in the suction pump 8 and in the filter press 3 is all discharged into the intermediate tank 23 under the action of the differential pressure.
  • the fifth valve 14 and the eleventh valve 22 are closed, the second valve 7 and the fourth valve 12 are opened, and the first suction pump 8 is turned on, and the water pump in the clean water tank 2 is put into the filter press 3, and the flushing pressure is applied.
  • the filter residue in the filter 3 is then discharged into the waste water tank 11 by flushing the waste water.
  • the second valve 7 is closed and the first suction pump 8 is closed, the fifth valve 14 is opened, and compressed air is introduced to make the waste water in the pipeline, the first suction pump 8 and the filter press 3 All of the discharge into the wastewater tank 11 is driven by the differential pressure.
  • the fifth valve 14, the fourth valve 12 and the seventh valve 17 are closed, the sixth valve 16 is opened, compressed air is introduced, and the residual filter residue in the filter press 3 is completely discharged from the filter residue outlet of the filter press 3 to the filter residue recovery.
  • the processing device 26 In the processing device 26.
  • the above process is repeated.
  • the third valve 9, the tenth valve 21 and the ninth valve 20 are opened, the eighth valve 19 and the twelfth valve 25 are closed, and the second valve is opened.
  • the suction pump 10 pumps the waste acid in the intermediate tank 23 into the concentration filter unit 4 for further filtration, and the filtered acidic water is discharged into the collection tank 5.
  • the third valve 9, the tenth valve 21 and the ninth valve 20 are closed, the second suction pump 10 is closed, the eighth valve 19 and the twelfth valve 25 are opened, and compressed air is introduced to concentrate the filtration.
  • the concentrate in the apparatus is discharged from the concentrated water outlet of the filtration concentrating unit to the waste acid storage tank 1 for recycling.
  • the solid-liquid separation system of the present application is subjected to solid-liquid separation by a filter press and a concentration filter device, and after the solid-liquid separation of the waste acid liquid by the filter press, the filter residue in the filter press is rinsed with clean water.
  • the solid and liquid obtained after separation by the system can be recycled, not only realize zero Pollutant emissions effectively reduce processing costs and loads, and solve the problem of waste of resources, and greatly reduce the production and processing costs of enterprises, with great social and economic benefits.
  • the solid-liquid separation system of the present application has high automation degree, safe operation, stability, simple operation, convenient management and better treatment effect.
  • the solid-liquid separation system of the present application reduces the amount of waste water generated by the cleaning and further reduces the maintenance cost by using compressed air to ensure that the filter press and the concentrated filter device are not clogged.
  • the solid-liquid separation system provided by the embodiment of the present application does not need to replace the filter element and does not cause clogging, which can save cost and prolong the service life of the filter press.
  • the solid and liquid obtained by the separation of the system can be recycled, not only realize The zero pollutant discharge effectively reduces the processing cost and load, and solves the problem of waste of resources, and greatly reduces the production and processing costs of the enterprise, and has industrial applicability.

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  • Chemical Kinetics & Catalysis (AREA)
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Abstract

Disclosed in the present application is a solid-liquid separation system, comprising a waste acid storage tank, a clean water tank, a filter press, a thickening filtration device, and a collecting tank; both the waste acid storage tank and the clean water tank are communicated with the liquid inlet of the filter press by means of a first suction pump, the water outlet of the filter press is communicated with the liquid inlet of the thickening filtration device by means of a second suction pump, and the clean water outlet of the thickening filtration device is communicated with the collecting tank; the water outlet of the filter press is also communicated with a wastewater tank, and the inlet of the wastewater tank is provided with a fourth valve. According to the present solid-liquid separation system, blockage will not occur even if a filter element is not replaced, the costs are reduced, and the service life of the filter press is prolonged; both solid and liquid separated by the system can be recycled, zero-pollutant emission is implemented, the problem of resource waste is solved, and the production and treatment costs of enterprises are greatly reduced.

Description

一种固液分离系统Solid-liquid separation system
相关申请的交叉引用Cross-reference to related applications
本申请要求于2018年02月08日提交中国专利局的申请号为201810126081.8、名称为“一种固液分离系统”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。The present application claims priority to Chinese Patent Application No. 20110112608, the entire disclosure of which is incorporated herein by reference.
技术领域Technical field
本申请涉及废液处理技术领域,具体而言,涉及一种固液分离系统。The present application relates to the field of waste liquid processing technology, and in particular to a solid-liquid separation system.
背景技术Background technique
不锈钢因其优良的耐腐蚀性和良好的外观而被广泛应用。不锈钢在生产过程中,不可避免地要经过退火、正火、淬火、焊接等加工过程,表面时常会产生黑色的氧化皮。氧化皮不仅影响不锈钢的外观质量,也会对产品的后续加工产生不利影响,故在后续加工前必须采用酸洗、抛光等表面处理方法将其除去。Stainless steel is widely used for its excellent corrosion resistance and good appearance. In the production process, stainless steel is inevitably subjected to annealing, normalizing, quenching, welding and other processes, and the surface often produces black scale. The scale not only affects the appearance quality of the stainless steel, but also adversely affects the subsequent processing of the product. Therefore, it must be removed by surface treatment such as pickling or polishing before subsequent processing.
在现有的不锈钢生产制程中,硫酸酸洗段和混酸酸洗段工序,会产生大量的废酸液,酸浓度高且含有较高含量的固体杂质。直接排入废水池中,给后续废水处理造成很高的成本及负荷压力。In the existing stainless steel production process, the sulfuric acid pickling section and the mixed acid pickling section process generate a large amount of waste acid solution with high acid concentration and high content of solid impurities. Direct discharge into the lagoon creates high cost and load pressure for subsequent wastewater treatment.
现有的制程中也有使用过滤机进行处理的,但存在以下问题:The existing process also uses a filter for processing, but the following problems exist:
1.过滤机经常发生堵塞,且必须更换滤芯;1. The filter is often clogged and the filter element must be replaced;
2.堵塞后要清洗过滤机,浪费大量的水资源及产生大量的废水;2. After cleaning, filter the filter, waste a lot of water resources and produce a lot of waste water;
3.需要专人维护,人工操作且危险性高;3. Need special maintenance, manual operation and high risk;
4.产生的固体废渣需要人工清理,很困难而且含酸浓度高,达不到环保要求。4. The solid waste generated requires manual cleaning, which is difficult and has a high acid concentration and does not meet environmental requirements.
发明内容Summary of the invention
有鉴于此,本申请的目的包括提供一种固液分离系统,能够克服上述现有技术中存在的至少一个问题。In view of this, the object of the present application includes providing a solid-liquid separation system capable of overcoming at least one of the problems of the prior art described above.
该固液分离系统不需要更换滤芯也不会发生堵塞情况,可节省成本并延长压滤机的使用寿命,经该系统分离后得到的固体和液体均可以回收利用,不仅实现零污染物排放,有效降低了处理成本和负荷,而且解决了资源浪费的问题,并大大降低了企业的生产及处理成本,具有很大的社会和经济效益。The solid-liquid separation system does not need to replace the filter element and does not cause clogging, which can save costs and prolong the service life of the filter press. The solids and liquids obtained by the separation of the system can be recycled, and not only zero pollutant emissions are realized, It effectively reduces the processing cost and load, and solves the problem of waste of resources, and greatly reduces the production and processing costs of the enterprise, and has great social and economic benefits.
本申请采用如下的技术方案:This application uses the following technical solutions:
一种固液分离系统,包括废酸储池、清水池、压滤机、浓缩过滤装置和收集池;A solid-liquid separation system comprising a waste acid storage tank, a clean water tank, a filter press, a concentration filter device and a collection tank;
所述废酸储池和所述清水池均通过第一抽吸泵与所述压滤机的进液口连通,所述废酸储池的出水口设有第一阀门,所述清水池的出水口设有第二阀门;The waste acid storage tank and the clean water tank are both connected to the liquid inlet of the filter press through a first suction pump, and the water outlet of the waste acid storage tank is provided with a first valve, and the clear water tank a second valve is provided at the water outlet;
所述压滤机的出水口通过第二抽吸泵与所述浓缩过滤装置的进液口连通,所述第二抽吸泵的入口设有第三阀门;The water outlet of the filter press is connected to the liquid inlet of the concentrated filter device through a second suction pump, and the inlet of the second suction pump is provided with a third valve;
所述浓缩过滤装置的清水口与所述收集池连通;The water clearing port of the concentrated filtering device is in communication with the collecting pool;
所述压滤机的出水口还连通至废水池,所述废水池的入口设有第四阀门。The water outlet of the filter press is also connected to a wastewater tank, and the inlet of the wastewater tank is provided with a fourth valve.
优选地,所述固液分离系统还包括第一压缩空气发生装置,所述第一压缩空气发生装置通过第一抽吸泵与所述压滤机的进液口连通,所述第一压缩空气发生装置的出气口设有第五阀门。Preferably, the solid-liquid separation system further includes a first compressed air generating device, wherein the first compressed air generating device communicates with a liquid inlet of the filter press through a first suction pump, the first compressed air The fifth valve is provided at the air outlet of the generating device.
优选地所述固液分离系统还包括第二压缩空气发生装置,所述压滤机的出水口与所述第二压缩空气发生装置连通,所述第二压缩空气发生装置的出气口设有第六阀门。Preferably, the solid-liquid separation system further includes a second compressed air generating device, the water outlet of the filter press is in communication with the second compressed air generating device, and the air outlet of the second compressed air generating device is provided Six valves.
优选地,所述压滤机的进液口设有第七阀门。Preferably, the liquid inlet of the filter press is provided with a seventh valve.
优选地,所述固液分离系统还包括第三压缩空气发生装置,所述浓缩过滤装置的清水口与所述第三压缩空气发生装置连通,所述第三压缩空气发生装置的出气口设有第八阀门,所述收集池的入口设有第九阀门。Preferably, the solid-liquid separation system further includes a third compressed air generating device, the water clearing port of the concentrated filtering device is in communication with the third compressed air generating device, and the air outlet of the third compressed air generating device is provided with Eight valves, the inlet of the collection tank is provided with a ninth valve.
优选地,所述浓缩过滤装置的进液口设有第十阀门。Preferably, the liquid inlet of the concentrated filtering device is provided with a tenth valve.
优选地,所述压滤机的出水口与所述第二抽吸泵的入口之间设有中间池,所述中间池的入口设有第十一阀门。Preferably, an intermediate pool is provided between the water outlet of the filter press and the inlet of the second suction pump, and the inlet of the intermediate tank is provided with an eleventh valve.
优选地,所述中间池内设置有液位计。Preferably, a liquid level gauge is disposed in the intermediate tank.
优选地,所述固液分离系统还包括滤渣回收处理装置,所述压滤机的滤渣出口与所述滤渣回收处理装置连通。Preferably, the solid-liquid separation system further includes a filter residue recovery treatment device, and the filter residue outlet of the filter press is in communication with the filter residue recovery treatment device.
优选地,所述滤渣回收处理装置包括滤渣收集清洗池和滤渣储存池;Preferably, the filter residue recovery processing device comprises a filter residue collection cleaning pool and a filter residue storage pool;
在所述滤渣收集清洗池的顶部开设有固体入口,在所述滤渣收集清洗池的侧壁上开设有固体出口,在所述滤渣收集清洗池的内部设置有一端与所述固体入口连通、另一端与所述固体出口连通的倾斜的固体滑道;a solid inlet is opened at a top of the filter collection and cleaning tank, and a solid outlet is opened on a sidewall of the filter collection and cleaning tank, and one end of the filter collection and cleaning tank is provided with a connection with the solid inlet, and another a sloped solid slide at one end in communication with the solids outlet;
所述固体滑道包括框部和设置于所述框部上的滤网;The solid slide includes a frame portion and a sieve disposed on the frame portion;
在所述滤渣收集清洗池的内顶部设置有清水喷淋装置,所述清水喷淋装置配置成对所述固体滑道喷淋清水,在所述滤渣收集清洗池的底部开设有液体出口;a water spray device is disposed on the inner top of the filter residue collection and cleaning tank, the water spray device is configured to spray clean water to the solid slide, and a liquid outlet is opened at the bottom of the filter collection and cleaning pool;
所述固体出口与所述滤渣储存池连通。The solids outlet is in communication with the filter residue storage tank.
优选地,所述液体出口通过所述第二抽吸泵与所述浓缩过滤装置的进液口连通。Preferably, the liquid outlet is in communication with the liquid inlet of the concentrated filtration device through the second suction pump.
优选地,所述清水喷淋装置的入水口通过第三抽吸泵与所述清水池的出水口连通,在所述清水喷淋装置的入水口上设置有第十三阀门。Preferably, the water inlet of the fresh water sprinkler device communicates with the water outlet of the clear water pool through a third suction pump, and a thirteenth valve is disposed on the water inlet of the fresh water sprinkler device.
优选地,所述滤渣储存池具有干燥装置,所述干燥装置包括设置于所述滤渣储存池的顶部的能够向所述滤渣储存池的内部吹风的热风机。Preferably, the filter residue storage tank has a drying device including a hot air blower disposed at the top of the filter residue storage tank and capable of blowing air to the inside of the filter residue storage tank.
优选地,所述滤渣收集清洗池还具有能够对所述固体滑道上的滤渣进行吹扫的吹扫装置。Preferably, the filter residue collection wash tank further has a purge device capable of purging the filter residue on the solid slide.
优选地,所述吹扫装置包括气源和与所述气源连接的高压气枪,所述高压气枪的出气口对准所述固体入口。Preferably, the purging device includes a gas source and a high pressure air gun connected to the gas source, the gas outlet of the high pressure air gun being aligned with the solid inlet.
优选地,在所述固体入口上设置有开口的直径自上而下逐渐减小的漏斗形引导装置。Preferably, a funnel-shaped guiding device whose opening has a diameter which gradually decreases from the top to the bottom is provided on the solid inlet.
优选地,所述漏斗形引导装置通过软连接管与所述固体入口的边部连接,且,在所述漏斗形引导装置的外侧壁上设置有振动电机。Preferably, the funnel-shaped guiding device is connected to the edge of the solid inlet through a soft connecting pipe, and a vibration motor is disposed on an outer side wall of the funnel-shaped guiding device.
优选地,在所述漏斗形引导装置与所述固体入口之间还设置有多组缓冲装置。Preferably, a plurality of sets of cushioning devices are further disposed between the funnel-shaped guiding device and the solid inlet.
优选地,所述缓冲装置包括上连接块、下连接块和竖直设置于所述上连接块和所述下连接块之间的弹簧,所述上连接块与所述漏斗形引导装置的外侧壁连接,所述下连接块与所述滤渣收集清洗池的顶部连接。Preferably, the cushioning device comprises an upper connecting block, a lower connecting block and a spring vertically disposed between the upper connecting block and the lower connecting block, the upper connecting block and an outer side of the funnel-shaped guiding device A wall connection, the lower connection block being connected to the top of the filter collection cleaning bath.
优选地,所述浓缩过滤装置的浓水口设置有第十二阀门,所述浓缩过滤装置的浓水口与所述废酸储池连通。Preferably, the concentrated water outlet of the concentrated filtering device is provided with a twelfth valve, and the concentrated water outlet of the concentrated filtering device is in communication with the waste acid storage tank.
与现有技术相比,本申请的固液分离系统的有益效果是:Compared with the prior art, the beneficial effects of the solid-liquid separation system of the present application are:
(1)本申请的固液分离系统通过压滤机和浓缩过滤装置进行固液分离,并再压滤机对废酸液进行固液分离后,用清水对压滤机中的滤渣进行冲洗,使整个固液分离系统工作过程中,不需要更换滤芯也不会发生堵塞情况,节省成本并延长压滤机的使用寿命,经该系统分离后得到的固体和液体均可以回收利用,不仅实现零污染物排放,有效降低了处理成本和负荷,而且解决了资源浪费的问题,并大大降低了企业的生产及处理成本,具有很大的社会和经济效益。(1) The solid-liquid separation system of the present application is subjected to solid-liquid separation by a filter press and a concentration filter device, and after the solid-liquid separation of the waste acid liquid by the filter press, the filter residue in the filter press is rinsed with clean water. In the whole working process of the solid-liquid separation system, there is no need to replace the filter element or blockage, save cost and prolong the service life of the filter press. The solid and liquid obtained after separation by the system can be recycled, not only realize zero Pollutant emissions effectively reduce processing costs and loads, and solve the problem of waste of resources, and greatly reduce the production and processing costs of enterprises, with great social and economic benefits.
(2)本申请的固液分离系统自动化程度高、运行安全、稳定、操作简单、管理方便且处理效果更好。(2) The solid-liquid separation system of the present application has high automation degree, safe operation, stability, simple operation, convenient management and better treatment effect.
(3)进一步地,本申请的固液分离系统通过采用压缩空气,在保证压滤机和浓缩过滤装置不发生堵塞的情况下,减少因清洗产生的废水量,以及进一步减少维护成本。(3) Further, the solid-liquid separation system of the present application reduces the amount of waste water generated by the cleaning and further reduces the maintenance cost by using compressed air to ensure that the filter press and the concentrated filter device are not clogged.
为使本申请的上述目的、特征和优点能更明显易懂,下文特举较佳实施例,并配合所附附图,作详细说明如下。The above described objects, features, and advantages of the present invention will become more apparent from the following description.
附图说明DRAWINGS
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings to be used in the embodiments will be briefly described below. It should be understood that the following drawings show only certain embodiments of the present application, and therefore It should be seen as a limitation on the scope, and those skilled in the art can obtain other related drawings according to these drawings without any creative work.
图1为本申请的固液分离系统的结构示意图。1 is a schematic structural view of a solid-liquid separation system of the present application.
图2为本申请的固液分离系统的滤渣回收处理装置的结构示意图。2 is a schematic structural view of a filter residue recovery processing apparatus of the solid-liquid separation system of the present application.
图3为图2中滤渣收集清洗池的具体结构示意图。3 is a schematic view showing the specific structure of the filter residue collection and cleaning tank of FIG.
图4为图3中固体滑道的具体结构示意图。4 is a schematic view showing the specific structure of the solid slide in FIG. 3.
图5为图2中滤渣储存池的具体结构示意图。FIG. 5 is a schematic view showing the specific structure of the filter residue storage tank of FIG. 2.
附图标号说明:Description of the reference numerals:
1-废酸储池;2-清水池;3-压滤机;4-浓缩过滤装置;5-收集池;6-第一阀门;7-第二阀门;8-第一抽吸泵;9-第三阀门;10-第二抽吸泵;11-废水池;12-第四阀门;13-第一压缩空气发生装置;14-第五阀门;15-第二压缩空气发生装置;16-第六阀门;17-第七阀门;18-第三压缩空气发生装置;19-第八阀门;20-第九阀门;21-第十阀门;22-第十一阀门;23-中间池;24-液位计;25-第十二阀门;26-滤渣回收处理装置;27-滤渣收集清洗池;271-固体入口;272-固体出口;273-液体出口;28-滤渣储存池;29-固体滑道;291-框部;292-滤网;30-清水喷淋装置;301-第十三阀门;31-第三抽吸泵;32-热风机;33-气源;34-高压气枪;35-漏斗形引导装置;36-软连接管;37-振动电机;38-缓冲装置;39-上连接块;40-下连接块;41-弹簧。1-waste acid storage tank; 2-clean water tank; 3-filter press; 4-concentrated filter device; 5-collection tank; 6-first valve; 7-second valve; 8-first suction pump; - third valve; 10 - second suction pump; 11 - waste water tank; 12 - fourth valve; 13 - first compressed air generating device; 14 - fifth valve; 15 - second compressed air generating device; Sixth valve; 17-seventh valve; 18-third compressed air generating device; 19-eighth valve; 20-ninth valve; 21-th tenth valve; 22- eleventh valve; 23-intermediate pool; - level gauge; 25 - twelfth valve; 26 - filter residue recovery treatment device; 27 - filter residue collection cleaning tank; 271 - solid inlet; 272 - solids outlet; 273 - liquid outlet; 28 - filter residue storage tank; Slide; 291-frame; 292-filter; 30-water spray device; 301-thirteenth valve; 31-third suction pump; 32-hot air blower; 33-air source; 34-high pressure air gun; 35-Funnel-shaped guiding device; 36-soft connecting tube; 37-vibrating motor; 38-buffering device; 39-upper connecting block; 40-lower connecting block; 41-spring.
具体实施方式Detailed ways
下面详细描述本申请的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅配置成解释本申请,而不能理解为对本申请的限制。The embodiments of the present application are described in detail below, and the examples of the embodiments are illustrated in the drawings, wherein the same or similar reference numerals are used to refer to the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the drawings are exemplified and are not to be construed as limiting the invention.
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of the present application, it is to be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Rear, Left, Right, Vertical, Horizontal, Top, Bottom, Inner, Out, Clockwise, Counterclockwise, Axial The orientation or positional relationship of the "radial", "circumferential" and the like is based on the orientation or positional relationship shown in the drawings, and is merely for the convenience of describing the present application and the simplified description, and does not indicate or imply the indicated device or The elements must have a particular orientation, are constructed and operated in a particular orientation, and are therefore not to be construed as limiting.
此外,术语“第一”、“第二”仅配置成描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。Moreover, the terms "first" and "second" are only used for descriptive purposes and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include one or more of the features either explicitly or implicitly. In the description of the present application, the meaning of "a plurality" is two or more unless specifically and specifically defined otherwise.
在本申请中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present application, the first feature "on" or "below" the second feature may be the direct contact of the first and second features, or the first and second features are indirectly through the intermediate medium, unless otherwise explicitly stated and defined. contact. Moreover, the first feature "above", "above" and "above" the second feature may be that the first feature is directly above or above the second feature, or merely that the first feature level is higher than the second feature. The first feature "below", "below" and "below" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely that the first feature level is less than the second feature.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且, 描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of the present specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" and the like means a specific feature described in connection with the embodiment or example. A structure, material or feature is included in at least one embodiment or example of the application. In the present specification, the schematic representation of the above terms does not necessarily mean the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples.
在本申请的描述中,除非另有规定和限定,需要说明的是,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是机械连接或电连接,也可以是两个元件内部的连通,可以是直接相连,也可以通过中间媒介间接相连,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。除非另有限定,否则在这里使用的所有术语(包括技术术语和科学术语)具有与本申请的各种实施例所属领域普通技术人员通常理解的含义相同的含义。所述术语(诸如在一般使用的词典中限定的术语)将被解释为具有与在相关技术领域中的语境含义相同的含义并且将不被解释为具有理想化的含义或过于正式的含义,除非在本申请的各种实施例中被清楚地限定。In the description of the present application, unless otherwise specified and limited, it should be noted that the terms "installation", "connected", and "connected" are to be understood broadly, and may be, for example, mechanical or electrical, or both. The internal communication of the components may be directly connected or indirectly connected through an intermediate medium. For those skilled in the art, the specific meanings of the above terms may be understood according to specific circumstances. All terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the various embodiments of the present invention are, unless otherwise defined. The term (such as a term defined in a commonly used dictionary) will be interpreted as having the same meaning as the contextual meaning in the related art and will not be interpreted as having an idealized meaning or an overly formal meaning, Unless clearly defined in the various embodiments of the present application.
实施例Example
参阅图1,一种固液分离系统,包括废酸储池1、清水池2、压滤机3、浓缩过滤装置4和收集池5。Referring to Figure 1, a solid-liquid separation system includes a spent acid storage tank 1, a clear water tank 2, a filter press 3, a concentration filtration unit 4, and a collection tank 5.
废酸储池1和清水池2均通过第一抽吸泵8与压滤机3的进液口连通,废酸储池1的出水口设有第一阀门6,清水池2的出水口设有第二阀门7。The waste acid storage tank 1 and the clean water tank 2 are both connected to the liquid inlet of the filter press 3 through the first suction pump 8, and the water outlet of the waste acid storage tank 1 is provided with a first valve 6, and the water outlet of the clear water tank 2 is provided. There is a second valve 7.
压滤机3的出水口通过第二抽吸泵10与浓缩过滤装置4的进液口连通,第二抽吸泵10的入口设有第三阀门9。The water outlet of the filter press 3 is in communication with the inlet of the concentrated filter unit 4 via a second suction pump 10, and the third valve 9 is provided at the inlet of the second suction pump 10.
浓缩过滤装置4的清水口与收集池5连通。The water outlet of the concentrated filtration device 4 is in communication with the collection tank 5.
压滤机3的出水口还连通至废水池11,废水池11的入口设有第四阀门12。The water outlet of the filter press 3 is also connected to the wastewater tank 11, and the inlet of the wastewater tank 11 is provided with a fourth valve 12.
需要说明的是,上述浓缩过滤装置4优选为微孔滤芯过滤机,当然还可以列举为高压反渗透卷式膜或高压反渗透盘式膜、振动膜、正渗透膜、纳滤膜、超滤膜、纳滤-微滤组合装置或普通常用滤芯等。It should be noted that the above-mentioned concentrated filtration device 4 is preferably a microporous filter cartridge, and of course, may be listed as a high pressure reverse osmosis roll membrane or a high pressure reverse osmosis disc membrane, a vibrating membrane, a forward osmosis membrane, a nanofiltration membrane, and an ultrafiltration. Membrane, nanofiltration-microfiltration combination device or common filter element.
本申请实施例中通过设置浓缩过滤装置4将废酸液通过进一步过滤后,可更彻底除去废酸液中的微量的细小固体悬浮物,过滤得到的过滤水自浓缩过滤装置4的清水口排入收集池5中,再回收利用。In the embodiment of the present application, after the waste acid solution is further filtered by providing the concentrated filter device 4, a trace amount of fine solid suspended matter in the waste acid solution can be more completely removed, and the filtered filtered water is discharged from the clean water port of the concentration filter device 4. Collect the pool 5 and recycle it.
优选地,参阅图1,本申请实施例中,固液分离系统还包括第一压缩空气发生装置13,第一压缩空气发生装置13通过第一抽吸泵8与压滤机3的进液口连通,第一压缩空气发生装置13的出气口设有第五阀门14。Preferably, referring to FIG. 1 , in the embodiment of the present application, the solid-liquid separation system further includes a first compressed air generating device 13 , and the first compressed air generating device 13 passes through the first suction pump 8 and the liquid inlet of the filter press 3 . In communication, the air outlet of the first compressed air generating device 13 is provided with a fifth valve 14.
需要说明的是,上述第一压缩空气发生装置13配置成在废酸经压滤机3压滤后,通入压缩空气,使管道中、抽吸泵中及压滤机3中的废酸液在压差的推动下排到后续浓缩过滤装置4中进行进一步过滤处理;以及配置成在用清水池2中的水冲洗压滤机3中的滤渣后,通入压缩空气,使管道中、抽吸泵中及压滤机3中的废水在压差的推动下排到废水池11中。It should be noted that the first compressed air generating device 13 is configured to pass compressed air into the pipeline, the suction pump, and the waste acid solution in the filter press 3 after the waste acid is filtered by the filter press 3. After being pushed by the pressure difference, it is discharged to the subsequent concentrated filtering device 4 for further filtering treatment; and configured to flush the filter residue in the filter press 3 with the water in the clean water tank 2, and then introduce compressed air to make the pipe and pump The wastewater in the suction pump and in the filter press 3 is discharged into the wastewater tank 11 under the pressure difference.
优选地,参阅图1,本申请实施例中,固液分离系统还包括第二压缩空气发生装置15,压滤机3的出水口与第二压缩空气发生装置15连通,第二压缩空气发生装置15的出气口设有第六阀门16。Preferably, referring to FIG. 1 , in the embodiment of the present application, the solid-liquid separation system further includes a second compressed air generating device 15 , and the water outlet of the filter press 3 communicates with the second compressed air generating device 15 , and the second compressed air generating device The sixth valve 16 is provided at the air outlet of 15.
需要说明的是,上述第二压缩空气发生装置15配置成在使管道中、抽吸泵中及压滤机3中的废水排到废水池11中后,通入压缩空气反冲,将压滤机3中的滤渣从压滤机3的滤渣出口排出。It should be noted that the second compressed air generating device 15 is configured to pass the compressed air backflushing after the wastewater in the pipeline, the suction pump and the filter press 3 is discharged into the wastewater tank 11, and the pressure filter is The filter residue in the machine 3 is discharged from the filter residue outlet of the filter press 3.
优选地,参阅图1,本申请实施例中,压滤机3的进液口设有第七阀门17。Preferably, referring to FIG. 1 , in the embodiment of the present application, the liquid inlet of the filter press 3 is provided with a seventh valve 17 .
优选地,参阅图1,本申请实施例中,固液分离系统还包括第三压缩空气发生装置18,浓缩过滤装置4的清水口与第三压缩空气发生装置18连通,第三压缩空气发生装置18的出气口设有第八阀门19,收集池5的入口设有第九阀门20。Preferably, referring to FIG. 1, in the embodiment of the present application, the solid-liquid separation system further includes a third compressed air generating device 18, and the water clearing port of the concentrated filtering device 4 is in communication with the third compressed air generating device 18, and the third compressed air generating device 18 The gas outlet is provided with an eighth valve 19, and the inlet of the collection tank 5 is provided with a ninth valve 20.
需要说明的是,上述第三压缩空气发生装置18配置成在废酸液经浓缩过滤装置4中进一步过滤排到收集池5中后,通入压缩空气,对浓缩过滤装置4进行反冲洗并将浓缩液排出再利用。It should be noted that the third compressed air generating device 18 is configured to perform the backwashing of the concentrated acid filtering device 4 after the waste acid liquid is further filtered and discharged into the collecting tank 5 through the concentrated filtering device 4, and then the compressed air is introduced. The concentrate is discharged and reused.
优选地,参阅图1,本申请实施例中,浓缩过滤装置4的进液口设有第十阀门21。Preferably, referring to FIG. 1 , in the embodiment of the present application, the liquid inlet of the concentrated filtering device 4 is provided with a tenth valve 21 .
优选地,参阅图1,本申请实施例中,压滤机3的出水口与第二抽吸泵10的入口之间设有中间池23,中间池23的入口设有第十一阀门22。Preferably, referring to FIG. 1, in the embodiment of the present application, an intermediate pool 23 is disposed between the water outlet of the filter press 3 and the inlet of the second suction pump 10, and the eleventh valve 22 is provided at the inlet of the intermediate tank 23.
需要说明的是,中间池23配置成储存压滤机3压滤后排出的废酸液,并在积累到一定量后输送给后续浓缩过滤装置4进行过滤,避免间歇性地提供废酸液给浓缩过滤装置4,影响浓缩过滤装置4的使用寿命。It should be noted that the intermediate tank 23 is configured to store the waste acid liquid discharged after the filter press 3 is filtered, and after being accumulated to a certain amount, it is sent to the subsequent concentrated filter device 4 for filtration, so as to avoid intermittently providing the waste acid solution. The concentrated filter device 4 affects the service life of the concentrated filter device 4.
优选地,参阅图1,本申请实施例中,中间池23内设置有液位计24。Preferably, referring to FIG. 1 , in the embodiment of the present application, a liquid level gauge 24 is disposed in the intermediate pool 23 .
可以理解的是,上述液位计24配置成实时监测中间池23内的废酸液的液位,当监测到达到设置的液位时,将中间池23中的废酸液排放到后续浓缩过滤装置4中进行过滤处理。It can be understood that the above liquid level gauge 24 is configured to monitor the liquid level of the waste acid liquid in the intermediate pool 23 in real time, and when it reaches the set liquid level, discharge the waste acid liquid in the intermediate pool 23 to the subsequent concentrated filtration. Filtration processing is performed in the device 4.
优选地,参阅图1,本申请实施例中,固液分离系统还包括滤渣回收处理装置26,压滤机3的滤渣出口与滤渣回收处理装置26连通。Preferably, referring to FIG. 1 , in the embodiment of the present application, the solid-liquid separation system further includes a filter residue recovery processing device 26 , and the filter residue outlet of the filter press 3 is in communication with the filter residue recovery treatment device 26 .
滤渣回收处理装置26配置成处理经压滤机3脱水后产生的固体废渣,并进行回收利用。滤渣回收处理装置26可列举为煅烧炉,当固体废渣的主要成分为金属氢氧化物时,通过煅烧炉煅烧得到纯度较高的金属氧化物;或进一步地在煅烧炉中通入氢气和氮气将金属氧化物继续还原成纯度较高的金属单质,得到的金属单质或金属氧化物可以继续回收利用。当然滤渣回收处理装置26还可为其它烘干装置,将固体废渣烘干后再进行其它处理。The residue recovery processing device 26 is configured to treat the solid waste generated by the dewatering of the filter press 3 and recycle it. The filter residue recovery treatment device 26 can be exemplified as a calciner. When the main component of the solid waste residue is a metal hydroxide, the metal oxide is obtained by calcination to obtain a metal oxide having a higher purity; or further, hydrogen and nitrogen gas are introduced into the calciner. The metal oxide continues to be reduced to a purer metal element, and the resulting metal element or metal oxide can be recycled. Of course, the filter residue recovery processing device 26 can also be other drying devices, and the solid waste residue is dried and then subjected to other treatments.
优选地,参阅图,2,本申请实施例中,滤渣回收处理装置26包括滤渣收集清洗池27和滤渣储存池28;Preferably, referring to FIG. 2, in the embodiment of the present application, the filter residue recovery processing device 26 includes a filter residue collection cleaning pool 27 and a filter residue storage pool 28;
参阅图3,在滤渣收集清洗池27的顶部开设有固体入口271,在滤渣收集清洗池27的侧壁上开设有固体出口272,在滤渣收集清洗池27的内部设置有一端与固体入口271连通、另一端与固体出口272连通的倾斜的固体滑道29;Referring to Fig. 3, a solid inlet 271 is opened at the top of the residue collection cleaning tank 27, and a solid outlet 272 is opened on the side wall of the residue collection cleaning tank 27, and one end of the residue collection and cleaning tank 27 is provided with a solid inlet 271. a sloped solid slide 29 communicating with the solid outlet 272 at the other end;
参阅图4,固体滑道29包括框部291和设置于框部291上的滤网292;Referring to Figure 4, the solid slide 29 includes a frame portion 291 and a screen 292 disposed on the frame portion 291;
参阅图3,在滤渣收集清洗池27的内顶部设置有清水喷淋装置30,清水喷淋装置30配置成对固体滑道29喷淋清水,在滤渣收集清洗池27的底部开设有液体出口273;Referring to Fig. 3, a fresh water sprinkler device 30 is disposed at the inner top of the filter residue collection cleaning tank 27, and the fresh water sprinkler device 30 is disposed to spray clean water to the solid chute 29, and a liquid outlet 273 is opened at the bottom of the dreg collection and cleaning tank 27. ;
固体出口272与滤渣储存池28连通。The solids outlet 272 is in communication with the filter residue storage tank 28.
可以理解的是,上述滤渣从压滤机3的滤渣出口进入到固体滑道29上,在重力作用以及清水 喷淋装置30的冲刷下沿着固体滑道29滚落或滑落至固体出口272,进入到滤渣储存池28中,整个过程中,由清水喷淋装置30对滤渣进行二次清洗,使滤渣变得清洁,减少酸液携带量。It can be understood that the above-mentioned filter residue enters the solid chute 29 from the filter residue outlet of the filter press 3, and rolls down or slides down to the solid outlet 272 along the solid chute 29 under the action of gravity and the flushing of the fresh water sprinkler device 30. After entering the filter residue storage tank 28, the filter residue is secondarily cleaned by the fresh water spray device 30 in the whole process to clean the filter residue and reduce the amount of acid liquid carried.
优选地,参阅图2,本申请实施例中,液体出口273通过第二抽吸泵10与浓缩过滤装置4的进液口连通。Preferably, referring to FIG. 2, in the embodiment of the present application, the liquid outlet 273 is in communication with the liquid inlet of the concentrated filtering device 4 through the second suction pump 10.
可以理解的是,上述对滤渣进行清洁后的水流出至浓缩过滤装置4中,以去掉固体滑道29的滤网292不能滤出的微量的细小固体悬浮物,过滤得到的过滤水自浓缩过滤装置4的清水口排入收集池5中,再回收利用。It can be understood that the above-mentioned cleaned water of the filter residue flows out into the concentrated filter device 4 to remove a trace amount of fine solid suspended matter which cannot be filtered out by the filter 292 of the solid chute 29, and the filtered filtered water is self-concentrated and filtered. The water outlet of the device 4 is discharged into the collection tank 5 and recycled.
优选地,参阅图2,本申请实施例中,清水喷淋装置30的入水口通过第三抽吸泵31与清水池2的出水口连通,在清水喷淋装置30的入水口上设置有第十三阀门301。Preferably, referring to FIG. 2, in the embodiment of the present application, the water inlet of the water spray device 30 communicates with the water outlet of the clear water tank 2 through the third suction pump 31, and the water inlet of the water spray device 30 is provided with a Thirteen valves 301.
可以理解的是,以清水池2中的水作为对滤渣进行二次清洗的水源,当然,该水源也可以单独另外再设置其他清水池,而不与压滤机共用一个清水池。It can be understood that the water in the clear water tank 2 is used as the water source for the secondary cleaning of the filter residue. Of course, the water source can also be separately provided with other clear water pools instead of sharing a clear water pool with the filter press.
优选地,参阅图5,本申请实施例中,滤渣储存池28具有干燥装置,干燥装置包括设置于滤渣储存池28的顶部的能够向滤渣储存池28的内部吹风的热风机32。Preferably, referring to FIG. 5, in the embodiment of the present application, the filter residue storage tank 28 has a drying device including a hot air blower 32 disposed at the top of the filter residue storage tank 28 and capable of blowing air into the interior of the filter residue storage tank 28.
可以理解的是,经过热风机32作为干燥装置对滤渣进行干燥后,可避免滤渣的继续锈蚀,降低其被腐蚀的程度等。It can be understood that after the filter residue is dried by the hot air blower 32 as a drying device, the continuous rust of the filter residue can be avoided, and the degree of corrosion of the filter residue can be reduced.
优选地,参阅图3,本申请实施例中,滤渣收集清洗池27还具有能够对固体滑道29上的滤渣进行吹扫的吹扫装置。Preferably, referring to FIG. 3, in the embodiment of the present application, the filter residue collection cleaning tank 27 further has a purging device capable of purging the filter residue on the solid chute 29.
可以理解的是,在吹扫装置的作用下,可加快滤渣沿固体滑道29滚落或滑落入至固体出口272的速度,提高滤渣处理效率,同时,避免固体滑道29堵塞。It can be understood that under the action of the purging device, the speed at which the filter residue rolls off or slides down to the solid outlet 272 along the solid chute 29 can be accelerated, and the efficiency of the filter residue treatment can be improved, and at the same time, the solid chute 29 can be prevented from being clogged.
优选地,参阅图3,本申请实施例中,吹扫装置包括气源33和与气源33连接的高压气枪34,高压气枪34的出气口对准固体入口271。Preferably, referring to FIG. 3, in the embodiment of the present application, the purging device includes a gas source 33 and a high pressure air gun 34 connected to the gas source 33, and an air outlet of the high pressure air gun 34 is aligned with the solid inlet 271.
可以理解的是,上述高压气枪34具有高压喷孔,其气源可为空气压缩机。It can be understood that the high-pressure air gun 34 has a high-pressure nozzle, and the air source thereof can be an air compressor.
优选地,参阅图3,本申请实施例中,在固体入口271上设置有开口的直径自上而下逐渐减小的漏斗形引导装置35。Preferably, referring to FIG. 3, in the embodiment of the present application, the solid inlet 271 is provided with a funnel-shaped guiding device 35 whose opening diameter is gradually reduced from top to bottom.
可以理解的是,上述漏斗形引导装置35的设置,可增加固体入口271的开口面积,由于其开口的直径自上而下逐渐减小,故,可对滤渣进行滑动引导,使滤渣流畅落入固体入口271。It can be understood that the above-mentioned funnel-shaped guiding device 35 can increase the opening area of the solid inlet 271. Since the diameter of the opening gradually decreases from the top to the bottom, the filter residue can be slidably guided to make the filter residue smoothly fall into the filter. Solid inlet 271.
优选地,参阅图3,本申请实施例中,漏斗形引导装置35通过软连接管36与固体入口271的边部连接,且,在漏斗形引导装置35的外侧壁上设置有振动电机37。Preferably, referring to FIG. 3, in the embodiment of the present application, the funnel-shaped guiding device 35 is connected to the edge of the solid inlet 271 through the soft connecting pipe 36, and the vibration motor 37 is disposed on the outer side wall of the funnel-shaped guiding device 35.
可以理解的是,通过软连接管36和振动电机37,可通过振动电机37带动漏斗形引导装置35振动,进而加快滤渣的下落速度,并且,避免堵塞。It can be understood that, by the soft connecting tube 36 and the vibration motor 37, the funnel-shaped guiding device 35 can be driven by the vibration motor 37 to accelerate the falling speed of the filter residue and avoid clogging.
优选地,参阅图3,本申请实施例中,在漏斗形引导装置35与固体入口271之间还设置有多组缓冲装置38。Preferably, referring to FIG. 3, in the embodiment of the present application, a plurality of sets of buffering devices 38 are further disposed between the funnel-shaped guiding device 35 and the solid inlet 271.
优选地,参阅图3,本申请实施例中,缓冲装置38包括上连接块39、下连接块40和竖直设置于上连接块39和下连接块40之间的弹簧41,上连接块39与漏斗形引导装置35的外侧壁连接,下连接块40与滤渣收集清洗池27的顶部连接。Preferably, referring to FIG. 3, in the embodiment of the present application, the buffer device 38 includes an upper connecting block 39, a lower connecting block 40, and a spring 41 vertically disposed between the upper connecting block 39 and the lower connecting block 40. The upper connecting block 39 Connected to the outer side wall of the funnel-shaped guiding device 35, the lower connecting block 40 is connected to the top of the filter collection washing pool 27.
可以理解的是,利用上述的缓冲装置,可以有效避免振动电机37带动漏斗形引导装置35振动的过程中,抖动幅度过大使软连接脱落,从而保证滤渣顺利进入到滤渣收集清洗池27内部的固体滑道29上。It can be understood that, by using the above-mentioned buffer device, the vibration motor 37 can be effectively prevented from vibrating during the vibration of the funnel-shaped guiding device 35, and the vibration amplitude is too large to cause the soft connection to fall off, thereby ensuring that the filter residue smoothly enters the solid inside the filter residue collection cleaning tank 27. On the slide 29.
优选地,参阅图1,本申请实施例中,浓缩过滤装置4的浓水口设置有第十二阀门25。浓缩过滤装置4的浓水口与废酸储池1连通。Preferably, referring to FIG. 1 , in the embodiment of the present application, the concentrated water filter port 4 is provided with a twelfth valve 25 . The concentrated water outlet of the concentrated filtration device 4 is in communication with the spent acid storage tank 1.
可以理解的是,经过浓缩过滤装置4的浓水口排出的过滤浓缩液可以再回收至废酸储池1中进行二次处理,避免资源浪费和直接排放污染环境。It can be understood that the filtered concentrate discharged through the concentrated water outlet of the concentrated filtering device 4 can be recycled to the waste acid storage tank 1 for secondary treatment to avoid waste of resources and direct discharge of polluted environment.
上述阀门可以为电控阀或者电磁阀,使整个系统全自动控制,不需要人工操作,降低劳动强度和危险性。The above valve can be an electric control valve or a solenoid valve, so that the entire system is fully automatic controlled, no manual operation is required, and labor intensity and danger are reduced.
该固液分离系统的具体工艺流程是:The specific process flow of the solid-liquid separation system is:
先打开第一阀门6、第七阀门17和第十一阀门22,将第二阀门7、第三阀门9、第四阀门12、第五阀门14和第六阀门16关闭,启动第一抽吸泵8,将废酸储池1中的废酸液抽至压滤机3进行压滤后,压滤后的滤液排入中间池23中。First opening the first valve 6, the seventh valve 17, and the eleventh valve 22, closing the second valve 7, the third valve 9, the fourth valve 12, the fifth valve 14, and the sixth valve 16, starting the first suction The pump 8 pumps the waste acid liquid in the spent acid storage tank 1 to the filter press 3 for pressure filtration, and the filtered filtrate is discharged into the intermediate tank 23.
运行一段时间后,压滤产生的废渣在压滤机3中饱和,这时关闭第一阀门6和关闭第一抽吸泵8,打开第五阀门14,通入压缩空气,使管道中、第一抽吸泵8中及压滤机3中的废酸液在压差作用的推动下全部排到中间池23中。After running for a period of time, the waste residue generated by the pressure filtration is saturated in the filter press 3, at which time the first valve 6 is closed and the first suction pump 8 is closed, the fifth valve 14 is opened, and compressed air is introduced to make the pipeline The spent acid solution in the suction pump 8 and in the filter press 3 is all discharged into the intermediate tank 23 under the action of the differential pressure.
然后关闭第五阀门14、第十一阀门22,打开第第二阀门7和第四阀门12,同时打开第一抽吸泵8,将清水池2中的水泵入压滤机3中,冲洗压滤机3中的滤渣,然后冲洗废水排入废水池11中。Then, the fifth valve 14 and the eleventh valve 22 are closed, the second valve 7 and the fourth valve 12 are opened, and the first suction pump 8 is turned on, and the water pump in the clean water tank 2 is put into the filter press 3, and the flushing pressure is applied. The filter residue in the filter 3 is then discharged into the waste water tank 11 by flushing the waste water.
上述冲洗完毕后,关闭第二阀门7和关闭第一抽吸泵8,打开第五阀门14,通入压缩空气,使管道中、第一抽吸泵8中及压滤机3中的废水在压差作用的推动下全部排到废水池11中。After the above flushing is completed, the second valve 7 is closed and the first suction pump 8 is closed, the fifth valve 14 is opened, and compressed air is introduced to make the waste water in the pipeline, the first suction pump 8 and the filter press 3 All of the discharge into the wastewater tank 11 is driven by the differential pressure.
再关闭第五阀门14、第四阀门12和第七阀门17,打开第六阀门16,通入压缩空气,使压滤机3中的残余滤渣从压滤机3的滤渣出口全部排出至滤渣回收处理装置26中。Then, the fifth valve 14, the fourth valve 12 and the seventh valve 17 are closed, the sixth valve 16 is opened, compressed air is introduced, and the residual filter residue in the filter press 3 is completely discharged from the filter residue outlet of the filter press 3 to the filter residue recovery. In the processing device 26.
重复上述过程,当中间池23中的液位达到设置的液位后,打开第三阀门9、第十阀门21和第九阀门20,关闭第八阀门19和第十二阀门25,打开第二抽吸泵10,将中间池23中的废酸液泵入浓缩过滤装置4中进一步过滤,过滤得到的酸性清水排到收集池5中。The above process is repeated. When the liquid level in the intermediate tank 23 reaches the set liquid level, the third valve 9, the tenth valve 21 and the ninth valve 20 are opened, the eighth valve 19 and the twelfth valve 25 are closed, and the second valve is opened. The suction pump 10 pumps the waste acid in the intermediate tank 23 into the concentration filter unit 4 for further filtration, and the filtered acidic water is discharged into the collection tank 5.
运行一段时间后,再关闭第三阀门9、第十阀门21和第九阀门20,关闭第二抽吸泵10,打开第八阀门19和第十二阀门25,通入压缩空气,使过滤浓缩装置中的浓缩液从过滤浓缩装置的浓水口全部排回废酸储池1中进行循环处理。After running for a period of time, the third valve 9, the tenth valve 21 and the ninth valve 20 are closed, the second suction pump 10 is closed, the eighth valve 19 and the twelfth valve 25 are opened, and compressed air is introduced to concentrate the filtration. The concentrate in the apparatus is discharged from the concentrated water outlet of the filtration concentrating unit to the waste acid storage tank 1 for recycling.
综上,本申请的固液分离系统的有益效果是:In summary, the beneficial effects of the solid-liquid separation system of the present application are:
(1)本申请的固液分离系统通过压滤机和浓缩过滤装置进行固液分离,并再压滤机对废酸液进行固液分离后,用清水对压滤机中的滤渣进行冲洗,使整个固液分离系统工作过程中,不需要更换滤芯也不会发生堵塞情况,节省成本并延长压滤机的使用寿命,经该系统分离后得到的固体和液体均可以回收利用,不仅实现零污染物排放,有效降低了处理成本和负荷,而且解决了资源浪费的问题,并大大降低了企业的生产及处理成本,具有很大的社会和经济效益。(1) The solid-liquid separation system of the present application is subjected to solid-liquid separation by a filter press and a concentration filter device, and after the solid-liquid separation of the waste acid liquid by the filter press, the filter residue in the filter press is rinsed with clean water. In the whole working process of the solid-liquid separation system, there is no need to replace the filter element or blockage, save cost and prolong the service life of the filter press. The solid and liquid obtained after separation by the system can be recycled, not only realize zero Pollutant emissions effectively reduce processing costs and loads, and solve the problem of waste of resources, and greatly reduce the production and processing costs of enterprises, with great social and economic benefits.
(2)本申请的固液分离系统自动化程度高、运行安全、稳定、操作简单、管理方便且处理效果更好。(2) The solid-liquid separation system of the present application has high automation degree, safe operation, stability, simple operation, convenient management and better treatment effect.
(3)进一步地,本申请的固液分离系统通过采用压缩空气,在保证压滤机和浓缩过滤装置不发生堵塞的情况下,减少因清洗产生的废水量,以及进一步减少维护成本。(3) Further, the solid-liquid separation system of the present application reduces the amount of waste water generated by the cleaning and further reduces the maintenance cost by using compressed air to ensure that the filter press and the concentrated filter device are not clogged.
尽管以上较多使用了表示结构的术语,例如“废酸储池”、“浓缩过滤装置”、“收集池”等,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本申请的本质;把它们解释成任何一种附加的限制都是与本申请精神相违背的。Although the term structure is used more often, such as "waste acid reservoir", "concentrated filtration device", "collection pool", etc., the possibility of using other terms is not excluded. These terms are only used to more easily describe and explain the nature of the application; any of these additional limitations are inconsistent with the spirit of the application.
以上,仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本申请的保护范围之内。The above is only a specific embodiment of the present application, but the scope of protection of the present application is not limited thereto, and any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed in the present application, and should cover Within the scope of protection of this application.
工业实用性Industrial applicability
本申请实施例提供的固液分离系统不需要更换滤芯也不会发生堵塞情况,可节省成本并延长压滤机的使用寿命,经该系统分离后得到的固体和液体均可以回收利用,不仅实现零污染物排放,有效降低了处理成本和负荷,而且解决了资源浪费的问题,并大大降低了企业的生产及处理成本,具有工业实用性。The solid-liquid separation system provided by the embodiment of the present application does not need to replace the filter element and does not cause clogging, which can save cost and prolong the service life of the filter press. The solid and liquid obtained by the separation of the system can be recycled, not only realize The zero pollutant discharge effectively reduces the processing cost and load, and solves the problem of waste of resources, and greatly reduces the production and processing costs of the enterprise, and has industrial applicability.

Claims (20)

  1. 一种固液分离系统,其特征在于:包括废酸储池、清水池、压滤机、浓缩过滤装置和收集池;A solid-liquid separation system, comprising: a waste acid storage tank, a clear water tank, a filter press, a concentrated filtering device and a collecting tank;
    所述废酸储池和所述清水池均通过第一抽吸泵与所述压滤机的进液口连通,所述废酸储池的出水口设有第一阀门,所述清水池的出水口设有第二阀门;The waste acid storage tank and the clean water tank are both connected to the liquid inlet of the filter press through a first suction pump, and the water outlet of the waste acid storage tank is provided with a first valve, and the clear water tank a second valve is provided at the water outlet;
    所述压滤机的出水口通过第二抽吸泵与所述浓缩过滤装置的进液口连通,所述第二抽吸泵的入口设有第三阀门;The water outlet of the filter press is connected to the liquid inlet of the concentrated filter device through a second suction pump, and the inlet of the second suction pump is provided with a third valve;
    所述浓缩过滤装置的清水口与所述收集池连通;The water clearing port of the concentrated filtering device is in communication with the collecting pool;
    所述压滤机的出水口还连通至废水池,所述废水池的入口设有第四阀门。The water outlet of the filter press is also connected to a wastewater tank, and the inlet of the wastewater tank is provided with a fourth valve.
  2. 根据权利要求1所述的固液分离系统,其特征在于:还包括第一压缩空气发生装置,所述第一压缩空气发生装置通过第一抽吸泵与所述压滤机的进液口连通,所述第一压缩空气发生装置的出气口设有第五阀门。A solid-liquid separation system according to claim 1, further comprising: a first compressed air generating device, said first compressed air generating device being connected to a liquid inlet of said filter press through a first suction pump The air outlet of the first compressed air generating device is provided with a fifth valve.
  3. 根据权利要求1或2所述的固液分离系统,其特征在于:还包括第二压缩空气发生装置,所述压滤机的出水口与所述第二压缩空气发生装置连通,所述第二压缩空气发生装置的出气口设有第六阀门。The solid-liquid separation system according to claim 1 or 2, further comprising a second compressed air generating device, wherein a water outlet of the filter press is in communication with the second compressed air generating device, the second A sixth valve is provided at the air outlet of the compressed air generating device.
  4. 根据权利要求1至3中任一项所述的固液分离系统,其特征在于:所述压滤机的进液口设有第七阀门。The solid-liquid separation system according to any one of claims 1 to 3, characterized in that the liquid inlet of the filter press is provided with a seventh valve.
  5. 根据权利要求1至4中任一项所述的固液分离系统,其特征在于:还包括第三压缩空气发生装置,所述浓缩过滤装置的清水口与所述第三压缩空气发生装置连通,所述第三压缩空气发生装置的出气口设有第八阀门,所述收集池的入口设有第九阀门。The solid-liquid separation system according to any one of claims 1 to 4, further comprising a third compressed air generating device, wherein the water clearing port of the concentrated filtering device is in communication with the third compressed air generating device The air outlet of the third compressed air generating device is provided with an eighth valve, and the inlet of the collecting pool is provided with a ninth valve.
  6. 根据权利要求1至5中任一项所述的固液分离系统,其特征在于:所述浓缩过滤装置的进液口设有第十阀门。The solid-liquid separation system according to any one of claims 1 to 5, characterized in that the liquid inlet of the concentrated filtration device is provided with a tenth valve.
  7. 根据权利要求1至6中任一项所述的固液分离系统,其特征在于:所述压滤机的出水口与所述第二抽吸泵的入口之间设有中间池,所述中间池的入口设有第十一阀门。The solid-liquid separation system according to any one of claims 1 to 6, wherein an intermediate pool is provided between the water outlet of the filter press and the inlet of the second suction pump, the middle The eleventh valve is located at the entrance of the pool.
  8. 根据权利要求7所述的固液分离系统,其特征在于:所述中间池内设置有液位计。The solid-liquid separation system according to claim 7, wherein a liquid level gauge is disposed in said intermediate tank.
  9. 根据权利要求1至8中任一项所述的固液分离系统,其特征在于:还包括滤渣回收处理装置,所述压滤机的滤渣出口与所述滤渣回收处理装置连通。The solid-liquid separation system according to any one of claims 1 to 8, further comprising a filter residue recovery processing device, wherein the filter residue outlet of the filter press is in communication with the filter residue recovery treatment device.
  10. 根据权利要求9所述的固液分离系统,其特征在于:所述滤渣回收处理装置包括滤渣收集清洗池和滤渣储存池;The solid-liquid separation system according to claim 9, wherein the filter residue recovery treatment device comprises a filter residue collection cleaning tank and a filter residue storage tank;
    在所述滤渣收集清洗池的顶部开设有固体入口,在所述滤渣收集清洗池的侧壁上开设有固体出口,在所述滤渣收集清洗池的内部设置有一端与所述固体入口连通、另一端与所述固体出口连通的倾斜的固体滑道;a solid inlet is opened at a top of the filter collection and cleaning tank, and a solid outlet is opened on a sidewall of the filter collection and cleaning tank, and one end of the filter collection and cleaning tank is provided with a connection with the solid inlet, and another a sloped solid slide at one end in communication with the solids outlet;
    所述固体滑道包括框部和设置于所述框部上的滤网;The solid slide includes a frame portion and a sieve disposed on the frame portion;
    在所述滤渣收集清洗池的内顶部设置有清水喷淋装置,所述清水喷淋装置配置成对所述固体滑道喷淋清水,在所述滤渣收集清洗池的底部开设有液体出口;a water spray device is disposed on the inner top of the filter residue collection and cleaning tank, the water spray device is configured to spray clean water to the solid slide, and a liquid outlet is opened at the bottom of the filter collection and cleaning pool;
    所述固体出口与所述滤渣储存池连通。The solids outlet is in communication with the filter residue storage tank.
  11. 根据权利要求10所述的固液分离系统,其特征在于:所述液体出口,通过所述第二抽吸泵与所述浓缩过滤装置的进液口连通。The solid-liquid separation system according to claim 10, wherein said liquid outlet is in communication with said liquid inlet of said concentrated filtration device through said second suction pump.
  12. 根据权利要求10或11所述的固液分离系统,其特征在于:所述清水喷淋装置的入水口通过第三抽吸泵与所述清水池的出水口连通,在所述清水喷淋装置的入水口上设置有第十三阀门。The solid-liquid separation system according to claim 10 or 11, wherein the water inlet of the fresh water sprinkler is connected to the water outlet of the clear water tank through a third suction pump, and the water spray device is The thirteenth valve is provided on the water inlet.
  13. 根据权利要求10至12中任一项所述的固液分离系统,其特征在于:所述滤渣储存池具有干燥装置,所述干燥装置包括设置于所述滤渣储存池的顶部的能够向所述滤渣储存池的内部吹风的热风机。The solid-liquid separation system according to any one of claims 10 to 12, wherein the filter residue storage tank has a drying device, and the drying device includes a top portion disposed on the top of the filter residue storage tank A hot air blower inside the filter residue storage tank.
  14. 根据权利要求10至13中任一项所述的固液分离系统,其特征在于:所述滤渣收集清洗池还具有能够对所述固体滑道上的滤渣进行吹扫的吹扫装置。The solid-liquid separation system according to any one of claims 10 to 13, characterized in that the residue collection and cleaning tank further has a purging device capable of purging the filter residue on the solid slide.
  15. 根据权利要求14所述的固液分离系统,其特征在于:所述吹扫装置包括气源和与所述气源连接的高压气枪,所述高压气枪的出气口对准所述固体入口。The solid-liquid separation system according to claim 14, wherein said purging means comprises a gas source and a high-pressure air gun connected to said gas source, and an air outlet of said high-pressure air gun is aligned with said solid inlet.
  16. 根据权利要求10至15中任一项所述的固液分离系统,其特征在于:在所述固体入口上设置有开口的直径自上而下逐渐减小的漏斗形引导装置。The solid-liquid separation system according to any one of claims 10 to 15, characterized in that the solid inlet is provided with a funnel-shaped guiding means whose diameter gradually decreases from top to bottom.
  17. 根据权利要求16所述的固液分离系统,其特征在于:所述漏斗形引导装置通过软连接管与所述固体入口的边部连接,且,在所述漏斗形引导装置的外侧壁上设置有振动电机。The solid-liquid separation system according to claim 16, wherein said funnel-shaped guiding means is connected to a side of said solid inlet through a soft connecting pipe, and is disposed on an outer side wall of said funnel-shaped guiding means There is a vibration motor.
  18. 根据权利要求17所述的固液分离系统,其特征在于:在所述漏斗形引导装置与所述固体入口之间还设置有多组缓冲装置。The solid-liquid separation system according to claim 17, wherein a plurality of sets of cushioning means are further disposed between said funnel-shaped guiding means and said solid inlet.
  19. 根据权利要求18所述的固液分离系统,其特征在于:所述缓冲装置包括上连接块、下连接块和竖直设置于所述上连接块和所述下连接块之间的弹簧,所述上连接块与所述漏斗形引导装置的外侧壁连接,所述下连接块与所述滤渣收集清洗池的顶部连接。The solid-liquid separation system according to claim 18, wherein said buffering means comprises an upper connecting block, a lower connecting block, and a spring vertically disposed between said upper connecting block and said lower connecting block, The connecting block is connected to the outer side wall of the funnel-shaped guiding device, and the lower connecting block is connected to the top of the filter collecting and cleaning pool.
  20. 根据权利要求1至19中任一项所述的固液分离系统,其特征在于:所述浓缩过滤装置的浓水口设置有第十二阀门,所述浓缩过滤装置的浓水口与所述废酸储池连通。The solid-liquid separation system according to any one of claims 1 to 19, wherein the concentrated water filtering port of the concentrated filtering device is provided with a twelfth valve, the concentrated water port of the concentrated filtering device and the waste acid The pool is connected.
PCT/CN2018/105808 2018-02-08 2018-09-14 Solid-liquid separation system WO2019153744A1 (en)

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