WO2019148621A1 - Miniature circuit breaker with novel zero-sequence transformer installation structure - Google Patents

Miniature circuit breaker with novel zero-sequence transformer installation structure Download PDF

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Publication number
WO2019148621A1
WO2019148621A1 PCT/CN2018/080909 CN2018080909W WO2019148621A1 WO 2019148621 A1 WO2019148621 A1 WO 2019148621A1 CN 2018080909 W CN2018080909 W CN 2018080909W WO 2019148621 A1 WO2019148621 A1 WO 2019148621A1
Authority
WO
WIPO (PCT)
Prior art keywords
circuit breaker
transmission gear
housing
sequence transformer
mounting structure
Prior art date
Application number
PCT/CN2018/080909
Other languages
French (fr)
Chinese (zh)
Inventor
刘魁
Original Assignee
深圳曼顿科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳曼顿科技有限公司 filed Critical 深圳曼顿科技有限公司
Publication of WO2019148621A1 publication Critical patent/WO2019148621A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/08Terminals; Connections
    • H01H71/082Connections between juxtaposed circuit breakers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/10Operating or release mechanisms
    • H01H71/12Automatic release mechanisms with or without manual release
    • H01H71/24Electromagnetic mechanisms
    • H01H71/2409Electromagnetic mechanisms combined with an electromagnetic current limiting mechanism
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/02Housings; Casings; Bases; Mountings
    • H01H71/0264Mountings or coverplates for complete assembled circuit breakers, e.g. snap mounting in panel
    • H01H71/0271Mounting several complete assembled circuit breakers together
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/08Terminals; Connections

Definitions

  • the invention relates to the technical field of circuit breakers, in particular to a miniature circuit breaker having a novel zero-sequence transformer mounting structure.
  • the circuit breaker has an automatic reclosing function for indirect contact protection of people, and can also be used to prevent fire hazard caused by grounding fault current due to equipment insulation damage, and can be used to distribute electric energy and protect lines and power equipment from overload and Short circuit can also be used as infrequent switching of the line and infrequent starting of the motor.
  • the leakage protection module of the existing circuit breaker is generally located inside the intelligent control module.
  • the leakage protection module is used for a long time, the life of the magnetic ring in the leakage protection module is reduced, and it is difficult to replace, so that the entire circuit breaker can only be disposed of.
  • the leakage protection module can also be separately disposed outside the circuit breaker, so that the circuit breaker has problems such as cumbersome installation, high cost, and large volume.
  • a primary object of the present invention is to provide a miniature circuit breaker having a novel zero-sequence transformer mounting structure, which is intended to optimize the assembly structure of the circuit breaker, reduce assembly costs, and reduce the size of the circuit breaker.
  • the miniature circuit breaker having the novel zero-sequence transformer mounting structure proposed by the present invention comprises an intelligent control module, a first circuit breaker and a second circuit breaker which are arranged in parallel with the intelligent control module, and the first circuit breaker
  • the device includes a first housing, a leakage protection module disposed in the first housing, a first incoming terminal, a first outgoing terminal, and a neutral wiring board, wherein the leakage protection module is disposed on the first incoming terminal and the first Between an outlet terminal, one end of the neutral patch panel is connected to the first incoming terminal, and the other end is connected to the first outgoing terminal through the leakage protection module, and the leakage protection module and the smart
  • the second circuit breaker includes a second housing, a current transformer disposed in the second housing, a second incoming terminal, a second outgoing terminal, and a live wiring board, wherein the current transformer is disposed on the Between the second incoming terminal and the second outgoing terminal, one end of the live wire terminal is connected to the second
  • the leakage protection module includes a zero-sequence transformer disposed in the first housing and a circuit board connected to the zero-sequence transformer, and the circuit board is configured to detect a leakage signal of the zero-sequence transformer.
  • the neutral wire terminal block and the hot wire terminal block are both spaced through the zero sequence transformer, and the circuit board is connected to the intelligent control module.
  • the first housing is adjacent to the leakage protection module and has a first through hole and a second through hole.
  • the first through hole and the second through hole are spaced apart, and the live wire is sequentially worn.
  • the hot wire terminal block includes a first segment, a second segment, a cold-pressed connecting wire and two cold-pressing connecting terminals, and one end of the first segment sequentially passes through the second housing and the first through-hole, and A cold-pressed connection terminal is fixedly connected to one end of the cold-pressing connection line, and one end of the second section sequentially passes through the current transformer, the second housing, the second via hole and the zero-sequence transformer, and passes through another The cold-pressed connection terminal is connected to the other end of the cold-pressed connection line.
  • the first circuit breaker/second circuit breaker further includes a short-circuiting electromagnet disposed in the first housing/second housing, and a tripping assembly abutting the short-circuiting electromagnet, the short-circuiting electromagnet and the The neutral wire terminal block/fire wire terminal block is connected, the short circuit electromagnet is connected with a static contact, the trip component is connected with a movable contact, and the short circuit electromagnet can drive the movable contact with the trip component The stationary contact abuts or separates.
  • the first circuit breaker/second circuit breaker further includes a pilot arc piece disposed in the first housing/second housing, and an arc extinguishing assembly connected to the arc guiding piece, the arc guiding piece and the arcing piece
  • the neutral wire terminal block/hot wire terminal block is connected, and the arc extinguishing component is disposed at a lower end of the short circuit electromagnet.
  • the miniature circuit breaker having a novel zero-sequence transformer mounting structure further includes a pin connecting plate, and the intelligent control module is connected to the first circuit breaker through a pin connecting plate, and the first circuit breaker passes A pin connection plate is coupled to the second circuit breaker.
  • the intelligent control module includes a third housing, a control circuit disposed in the third housing, a motor, a worm gear coupled to the motor, and a transmission gear set, the motor being coupled to the control circuit
  • the worm gear meshes with an input end of the transmission gear set.
  • the transmission gear set includes a linkage gear, a first transmission gear, a second transmission gear, and a linkage turbine, and the worm gear meshes with the linkage gear for one-stage rotation
  • the first transmission gear includes a coaxial rotation a first transmission gear and a second transmission gear
  • the linkage gear meshes with the first transmission gear
  • the second transmission gear meshes with the second transmission gear
  • the linkage turbine meshes with the second transmission gear
  • the first circuit breaker/second circuit breaker further includes a handle provided on the first housing/second housing, and the linkage turbine is coupled to a link shaft that is interlocked with the handle.
  • the diameter of the first transmission gear is larger than the diameter of the second transmission gear
  • the diameter of the second transmission gear is larger than the diameter of the second transmission gear
  • the second transmission gear is 1/ 4 incomplete gears
  • the linkage turbine is a 1/4 incomplete gear.
  • the miniature circuit breaker having the novel zero-sequence transformer mounting structure includes an intelligent control module, a first circuit breaker and a second circuit breaker, which are arranged in parallel, and the first circuit breaker includes a first housing and is disposed at the first The leakage protection module, the first inlet terminal, the first outlet terminal and the neutral wiring board in the housing, the leakage protection module is disposed between the first incoming terminal and the first outgoing terminal, and the leakage protection module is connected with the intelligent control module.
  • the neutral wiring board is connected to the first incoming terminal, the other end is connected to the first outgoing terminal through the leakage protection module, and the second circuit breaker includes a second housing, a current transformer disposed in the second housing, and a second input.
  • the line terminal, the second outlet terminal and the live wire terminal block, the current transformer is arranged between the second incoming terminal and the second outgoing terminal, the current transformer is connected with the intelligent control module, and one end of the live wire terminal is connected with the second incoming terminal.
  • the other end passes through the second housing, the first housing, the leakage protection module and the current transformer in sequence, and is connected to the second outlet terminal.
  • the miniature circuit breaker with the novel zero-sequence transformer mounting structure proposed by the invention has a leakage protection module disposed in the first circuit breaker and is disposed between the first incoming terminal and the first outgoing terminal, and the current transformer is set In the second circuit breaker, and disposed between the second incoming terminal and the second outgoing terminal, the first incoming terminal/second incoming terminal is connected by one end of the neutral wire/firewire terminal block, and the neutral wire is connected.
  • the other end of the board is connected to the first outlet terminal through the leakage protection module, and the other end of the live wiring board passes through the second housing, the first housing, the leakage protection module and the current transformer in sequence, and is connected with the second outlet terminal, so that
  • the circuit breaker and the leakage protection module are designed as an integrated structure to optimize the assembly structure of the circuit breaker, reduce the assembly cost and reduce the volume of the circuit breaker. At the same time, it is convenient for the circuit breaker to realize rapid detection of leakage and achieve the purpose of leakage protection.
  • FIG. 1 is a schematic structural view of a miniature circuit breaker having a novel zero-sequence transformer mounting structure according to the present invention
  • FIG. 2 is a schematic exploded view of a miniature circuit breaker having a novel zero-sequence transformer mounting structure according to the present invention
  • FIG. 3 is a schematic structural diagram of an intelligent control module according to the present invention.
  • FIG. 4 is a schematic structural view of a first circuit breaker according to the present invention.
  • Figure 5 is a schematic structural view of a second circuit breaker of the present invention.
  • Figure 6 is a partial structural view showing the connection of the first circuit breaker and the second circuit breaker of the present invention.
  • the terms "connected”, “fixed” and the like should be understood broadly, unless otherwise clearly defined and limited.
  • “fixed” may be a fixed connection, or may be a detachable connection, or may be integrated; It may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and may be an internal connection of two elements or an interaction relationship of two elements unless explicitly defined otherwise.
  • the specific meanings of the above terms in the present invention can be understood on a case-by-case basis.
  • first, second, and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated.
  • features defining “first” or “second” may include at least one of the features, either explicitly or implicitly.
  • the technical solutions between the various embodiments may be combined with each other, but must be based on the realization of those skilled in the art, and when the combination of the technical solutions is contradictory or impossible to implement, it should be considered that the combination of the technical solutions does not exist. It is also within the scope of protection required by the present invention.
  • the present invention provides a miniature circuit breaker 100 having a novel zero sequence transformer mounting structure.
  • the miniature circuit breaker 100 having the novel zero-sequence transformer mounting structure includes an intelligent control module 10 , and a first circuit breaker 20 and a plurality of the intelligent control module 10 arranged in parallel.
  • the second circuit breaker 30 includes a first housing 29, a leakage protection module 22 disposed in the first housing 29, a first incoming terminal 21, a first outgoing terminal 23, and a neutral wiring board 24.
  • the leakage protection module 22 is disposed between the first incoming terminal 21 and the first outgoing terminal 23.
  • One end of the neutral terminal 24 is connected to the first incoming terminal 21, and the other end passes through the leakage protection module 22 and the first outgoing terminal 23.
  • the leakage protection module 21 is connected to the intelligent control module 10
  • the second circuit breaker 30 includes a second housing 35, a current transformer 32 disposed in the second housing 35, a second incoming terminal 31, and a second outgoing terminal 33.
  • the live wire terminal block 34 the current transformer 32 is disposed between the second incoming terminal 31 and the second outgoing terminal 33, one end of the live wire terminal 34 is connected to the second incoming terminal 31, and the other end passes through the second housing in sequence. 35, the first housing 29, the leakage protection module 22 and the current mutual inductance 32, and a second line connected to the terminal 33, the current transformer 32 is connected to the intelligent control module 10.
  • the miniature circuit breaker 100 having the novel zero-sequence transformer mounting structure further includes a pin connecting plate 50, and the intelligent control module 10 passes through the pin connecting plate 50 and the A circuit breaker 20 is connected, and the first circuit breaker 20 is connected to the second circuit breaker 30 via a pin connection plate 50.
  • the miniature circuit breaker 100 having the novel zero-sequence transformer mounting structure further includes a plurality of pin connecting plates 50 that are respectively disposed through the first housing 29, the second housing 35, and the third.
  • the first circuit breaker 20 and the second circuit breaker 30 transmit signals of the first circuit breaker 20 and the second circuit breaker 30 to the intelligent control module 10 through the pin connection plate 50, and the intelligent control module 10 centrally controls the Short circuit, overcurrent and leakage problems of a circuit breaker 20 and a second circuit breaker 30.
  • the second circuit breaker 30 is a complete circuit breaker, and the current transformer 32 is beneficial for detecting the internal circuit current of the second circuit breaker 30 itself, preventing the second circuit breaker 30 from overcurrent or short circuit, causing fire, etc. phenomenon.
  • the first circuit breaker 20 is an incomplete circuit breaker, that is, the first circuit breaker 20 is not provided with a current transformer 32.
  • the leakage protection module of the existing circuit breaker is generally located inside the intelligent control module.
  • the leakage protection module is used for a long time, the life of the magnetic ring in the leakage protection module is reduced, and it is difficult to replace, so that the entire circuit breaker can only be disposed of.
  • the leakage protection module can also be separately disposed outside the circuit breaker, so that the circuit breaker has problems such as cumbersome installation, high cost, and large volume.
  • the miniature circuit breaker 100 having the novel zero-sequence transformer mounting structure of the present invention is provided in the first circuit breaker 20 by the leakage protection module 22, and is disposed between the first incoming terminal 21 and the first outgoing terminal 23,
  • the current transformer 32 is disposed in the second circuit breaker 30, and is disposed between the second incoming terminal 31 and the second outgoing terminal 33, and is connected to the first incoming line by using one end of the neutral wiring board 24/the live wiring board 34.
  • the terminal 21 / the second incoming terminal 32 , the other end of the neutral wire 24 is connected to the first outgoing terminal 23 through the leakage protection module 22 , and the other end of the live wire 34 passes through the second housing 35 and the first housing in sequence. 29.
  • the leakage protection module 22 and the current transformer 32 are connected to the second outlet terminal 33, so that the circuit breaker 100 and the leakage protection module 22 are designed as a single structure, thereby optimizing the assembly structure of the circuit breaker 100, reducing assembly cost and reducing
  • the purpose of the 100-volume of the circuit breaker facilitates the circuit breaker 100 to achieve rapid detection of leakage and achieve the purpose of leakage protection.
  • the leakage protection module 22 includes a zero-sequence transformer 221 disposed in the first housing 29 and a circuit board connected to the zero-sequence transformer 221.
  • the circuit board is used to detect the leakage signal of the zero sequence transformer 221, and the neutral wiring board 24 and the hot power wiring board 34 are both spaced through the zero sequence transformer 221, and the circuit board is connected to the intelligent control module 10.
  • the zero sequence transformer 221 senses the current difference between the neutral wiring board 24 and the live wiring board 34 passing through the zero sequence transformer 221 .
  • the zero sequence transformer 221 senses the current difference between the neutral wiring board 24 and the live wiring board 34, and transmits a current difference signal to the circuit board, and the circuit board detects the transmission of the zero sequence transformer 221.
  • the signal is transmitted to the intelligent control module 10, and after the intelligent control module 10 makes a judgment, the first circuit breaker 20 is controlled to react.
  • the circuit board can be disposed in the first circuit breaker 20 or in the intelligent control module 10, and the invention is not limited thereto.
  • the zero sequence transformer 221, the circuit board, the neutral wiring board 24, the live wiring board 34, and the intelligent control module 10 together constitute a leakage protection module 22 for detecting leakage of the circuit breaker 100 and protecting the circuit breaker 100.
  • the first housing 29 is adjacent to the leakage protection module 22 and has a first through hole (not labeled) and a second through hole (not labeled).
  • a wire crossing hole and a second wire hole are spaced apart, and the fire wire terminal plate 34 sequentially passes through the first wire hole hole, the zero sequence transformer 221 and the second wire hole.
  • the firewire terminal block 34 may be a flexible circuit or a hard copper column.
  • the live wire terminal block 34 is a combination of a flexible circuit and a copper column.
  • the live wire terminal block 34 includes a first segment 341, a second segment 342, a cold-pressed connection wire 343, and two cold-pressed connection terminals 344, first.
  • One end of the segment 341 passes through the second housing 35 and the first through hole in sequence, and is fixedly connected to one end of the cold press connection line 343 through a cold press connection terminal 344, and one end of the second segment 342 passes through the current transformer in sequence. 32.
  • the second housing 35, the second wiring hole and the zero-sequence transformer 221 are connected to the other end of the cold-pressing connection line 343 through another cold-pressing connection terminal 344.
  • one end of the first segment 341 of the live wire terminal block 34 is connected to the second incoming terminal 31, and the other end is disposed in the first circuit breaker 20 by the second circuit breaker 30 and is disposed adjacent to the zero sequence transformer 221.
  • one end of the first segment 341 and the second incoming terminal 31 is connected by a soft circuit, and the first segment 341 passes through the second casing 35 and the A portion of the wire hole is made of a copper column.
  • One end of the second segment 342 of the live wire terminal block 34 is connected to the second outlet terminal 33, and the other end is inserted through the second circuit breaker 30 in the first circuit breaker 20 and passes through the zero sequence transformer 221.
  • One end of the segment 342 connected to the second outlet terminal 33 is a soft line, and the portion of the second segment 342 passing through the current transformer 32, the second housing 35, the second via hole and the zero sequence transformer 221 is a copper post.
  • the cold-pressed connection terminal 344 is a sleeve structure, and the cold-pressed connection line 343 can be a flexible circuit or a hard copper column.
  • the two ends of the cold-pressed connection line 343 are respectively connected by the two cold-pressed connection terminals 344.
  • the live wire terminal block 34 Connecting with the first segment 341 and the second segment 342, the live wire terminal block 34 forms a complete loop from the second incoming terminal 31 to the second outgoing terminal 33, and the live wire terminal 34 passes through the zero sequence transformer 221 for facilitating
  • the zero sequence transformer 221 detects the current difference between the neutral wiring board 24 and the live wiring board 34, which is advantageous for the circuit breaker 100 to quickly detect leakage current and achieve leakage protection.
  • the first circuit breaker 20 / the second circuit breaker 30 further includes a short-circuiting electromagnet 25 disposed in the second casing 35 of the first casing 29/, and a tripping assembly 26 abutting against the short-circuiting electromagnet 25, short-circuited
  • the electromagnet 25 is connected to the neutral wire terminal plate 24/the fire wire terminal block 34, the short circuit electromagnet 25 is connected with the static contact 251, the trip assembly 26 is connected with the movable contact 261, and the short circuit electromagnet 25 can be driven by the trip assembly 26.
  • the contact 261 abuts or separates from the stationary contact 251.
  • the first circuit breaker 20 and the second circuit breaker 30 each have a housing that facilitates protection of components within the first circuit breaker 20 and the second circuit breaker 30.
  • the first housing 29/ of the first circuit breaker 20 / the second circuit breaker 30 is provided with a short circuit electromagnet 25 and a trip assembly 26 in the second housing 35 , and the first circuit breaker 20 / the second circuit breaker 30
  • the short-circuit electromagnet 25 is connected to the first incoming terminal 21 / the second incoming terminal 31 , the first outgoing terminal 23 / the second outgoing terminal 33 via the neutral wire terminal 24 / the live wire terminal 34.
  • the neutral wiring board 24 sequentially turns on the first incoming terminal 21 and the shorting electromagnet 25, and then connects through the zero sequence transformer 221 to the first outgoing terminal 23 to form a complete loop.
  • the live wire terminal block 34 sequentially turns on the second incoming terminal 31 and the shorting electromagnet 25, and sequentially passes through the zero sequence transformer 221, and the current transformer 32 is connected to the first outgoing terminal 23. To form a complete loop.
  • the short-circuiting electromagnet 25 is connected with the static contact 251
  • the tripping assembly 26 is connected with the movable contact 261
  • one end of the short-circuiting electromagnet 25 abuts the tripping assembly 26, and the short-circuiting electromagnet 25 and the intelligent control module 10 electrical connections.
  • the first circuit breaker 20 is taken as an example.
  • the zero-sequence transformer 221 detects the leakage phenomenon, the signal is sequentially transmitted to the intelligent control module 10 via the circuit board. After the intelligent control module 10 makes a judgment, the short-circuit electromagnet 25 is controlled to push the trip component 26 .
  • the trip assembly 26 includes a rotating lever and a trip, the movable contact 261 is connected to the trip, one end of the short-circuiting electromagnet 25 abuts the rotating lever, and the intelligent control module 10 controls the short-circuit electromagnet 25 to push the rotating lever to rotate.
  • the movable contact 261 is separated from the fixed contact 251, so that the first circuit breaker 20 is disconnected to achieve the purpose of protecting the circuit.
  • the circuit breaker 100 is operating normally, that is, when no leakage occurs, the movable contact 261 abuts against the stationary contact 251.
  • the short-circuit electromagnet 25 can drive the movable contact 261 to abut or separate from the static contact 251 through the trip assembly 26 .
  • the structure of the trip unit 26 may be the structure of the trip unit in the prior art circuit breaker, and will not be described in detail herein.
  • the first circuit breaker 20 / the second circuit breaker 30 further includes a pilot arc piece 27 disposed in the second casing 35 of the first casing 29/.
  • the arc extinguishing assembly 28 connected to the arcing blade 27 is connected to the neutral wire terminal plate 24/the fire wire terminal block 34, and the arc extinguishing assembly 28 is disposed at the lower end of the short circuit electromagnet 25.
  • the arc runners 27 and the arc extinguishing assembly 28 are disposed in the casings of the first circuit breaker 20 and the second circuit breaker 30, and the arc runners 27 are used to generate current through the static contacts 251 and the movable contacts 261.
  • the arc is directed to the arc extinguishing assembly 28 for dispersing and arcing the arc drawn by the arc runner 27 to protect the safe use of the first circuit breaker 20 and the second circuit breaker 30.
  • the arcing blade 27 is connected to the neutral wire terminal block 24/hot wire terminal block 34 to effect arc starting. It can be understood that, in order to make the structure of the first circuit breaker 20 and the second circuit breaker 30 more compact, the arc extinguishing assembly 28 is provided at the lower end of the short circuit electromagnet 25.
  • the intelligent control module 10 includes a third housing 11, a control circuit disposed in the third housing 11, a motor 12, a worm gear 13 connected to the motor 12, and The transmission gear set 14, the motor 12 is coupled to a control circuit, and the worm gear 13 is engaged with the input end of the transmission gear set 14.
  • the third housing 11 facilitates protection of components within the intelligent control module 10.
  • the intelligent control module 10 is configured to control overcurrent, short circuit, and leakage phenomena occurring in the first circuit breaker 20 and the second circuit breaker 30, and make judgments and processes. It can be understood that the control circuit is used for integrally controlling the circuit breaker 100, and the motor 12, the worm gear 13 and the transmission gear set 14 cooperate with the automatic opening and closing device constituting the circuit breaker 100.
  • the motor 12 is coupled to a control circuit that meshes with an input end of the transmission gear set 14.
  • the transmission gear set 14 includes a linkage gear 141, a first transmission gear 142, a second transmission gear 143, and a linkage turbine 144.
  • the worm gear 13 and the linkage gear 141 are first-in-one meshed and rotated.
  • the transmission gear 142 includes a first transmission gear and a second transmission gear that rotate coaxially.
  • the linkage gear 141 meshes with the first transmission gear
  • the second transmission gear 143 meshes with the second transmission gear
  • the linkage turbine 144 meshes with the second transmission gear 143.
  • the first circuit breaker 20 / the second circuit breaker 30 further includes a handle 40 disposed on the second casing 35 of the first casing 29/, and the linkage turbine 144 is coupled to the link shaft 60 that is coupled to the handle 40.
  • the worm gear 13 is driven by the motor 12, and the worm gear 13 is meshed with the interlocking gear 141 to change the driving direction, and finally the rotation direction of the connecting rod shaft 60 is changed by the transmission gear set 14, thereby making the handle of the circuit breaker 100 40 realize manual opening and closing operation or automatic opening and closing operation.
  • the control circuit controls the rotation of the motor 12 to cause the circuit breaker 100 to have the handle 40 to perform an automatic opening and closing operation; when the second transmission gear 143 of the transmission gear set 14 When separated from the linkage turbine 144, the transmission gear set 14 cannot drive the linkage shaft 60 to rotate the handle 40.
  • the handle 40 is combined with the trip assembly 26 to implement a manual opening and closing operation.
  • the worm gear 13 and the transmission gear set 14 are driven by the motor 12, and combined with the second transmission gear 143 to mesh or disengage with the linkage turbine 144, which improves the short circuit compared to the original single handle 40 and the drive mechanism is placed outside the housing.
  • the standard of the device reduces the difficulty of installation and improves the stability of operation.
  • the diameter of the first transmission gear is larger than the diameter of the second transmission gear
  • the diameter of the second transmission gear 143 is larger than the diameter of the second transmission gear.
  • the second transmission gear 143 is a 1/4 incomplete gear, and the gear surface of the second transmission gear 143 is divided into two parts, a part of which has a gear on the circumference of the entire second transmission gear 143, and a part of the tooth profile is There are 1/4 circumferences with gears and 3/4 for curved structures.
  • the interlocking turbine 144 is a 1/4 incomplete gear defined as a gear having a quarter of a circumference and a gear having a curved shape in the tooth profile of the interlocking turbine 144.
  • the meshing or disengagement between the second transmission gear 143 of the transmission gear set 14 and the interlocking turbine 144 is achieved by the meshing of the incomplete gear of the second transmission gear 143 and the incomplete gear of the linkage turbine 144, in order to have a novel zero sequence
  • the miniature circuit breaker 100 of the transformer mounting structure provides easy and easy technical support.

Abstract

A miniature circuit breaker (100) with a novel zero-sequence transformer installation structure, comprising an intelligent control module (10), a first circuit breaker (20), and a second circuit breaker (30) sequentially arranged side by side. The first circuit breaker comprises a first shell (29), an electric leakage protection module (22) provided in the first shell, a first incoming line terminal (21), a first outgoing line terminal (23), and a neutral line wiring board (24). One end of the neutral line wiring board is connected to the first incoming line terminal, and the other end penetrates through the electric leakage protection module and is connected to the first outgoing line terminal. The electric leakage protection module is connected to the intelligent control module. The second circuit breaker comprises a second shell (35), a current transformer (32) provided in the second shell, a second incoming line terminal (31), a second outgoing line terminal (33), and a live line wiring board (34). One end of the live line wiring board is connected to the second incoming line terminal, and the other end sequentially penetrates through the second shell, the first shell, the electric leakage protection module, and the current transformer and is connected to the second outgoing line terminal. The current transformer is connected to the intelligent control module. The miniature circuit breaker aims to optimize the structure of the circuit breaker, reduce the cost and decrease the volume.

Description

具有新型零序互感器安装结构的小型断路器  Miniature circuit breaker with new zero-sequence transformer mounting structure
技术领域Technical field
本发明涉及断路器技术领域,具体涉及一种具有新型零序互感器安装结构的小型断路器。The invention relates to the technical field of circuit breakers, in particular to a miniature circuit breaker having a novel zero-sequence transformer mounting structure.
背景技术Background technique
断路器具有自动重合闸功能,用来对人进行间接接触保护,也可用来防止因设备绝缘损坏,产生接地故障电流而引起的火灾危险,并可用来分配电能和保护线路及电源设备的过载和短路,还可作为线路的不频繁转换和电动机不频繁启动之用。The circuit breaker has an automatic reclosing function for indirect contact protection of people, and can also be used to prevent fire hazard caused by grounding fault current due to equipment insulation damage, and can be used to distribute electric energy and protect lines and power equipment from overload and Short circuit can also be used as infrequent switching of the line and infrequent starting of the motor.
现有断路器设置的漏电保护模块一般位于智能控制模块内部,当长时间的使用漏电保护模块,漏电保护模块中的磁环的寿命下降,又难以更换,从而整个断路器只能报废处置。漏电保护模块还可单独设于断路器的外部,使得断路器存在安装较为麻烦且成本高、体积大等问题。The leakage protection module of the existing circuit breaker is generally located inside the intelligent control module. When the leakage protection module is used for a long time, the life of the magnetic ring in the leakage protection module is reduced, and it is difficult to replace, so that the entire circuit breaker can only be disposed of. The leakage protection module can also be separately disposed outside the circuit breaker, so that the circuit breaker has problems such as cumbersome installation, high cost, and large volume.
发明内容Summary of the invention
本发明的主要目的是提供一种具有新型零序互感器安装结构的小型断路器,旨在优化断路器的装配结构,降低装配成本和减小断路器的体积。SUMMARY OF THE INVENTION A primary object of the present invention is to provide a miniature circuit breaker having a novel zero-sequence transformer mounting structure, which is intended to optimize the assembly structure of the circuit breaker, reduce assembly costs, and reduce the size of the circuit breaker.
为实现上述目的,本发明提出的具有新型零序互感器安装结构的小型断路器,包括智能控制模块、与智能控制模块依次并列设置的第一断路器和第二断路器,所述第一断路器包括第一壳体、设于第一壳体内的漏电保护模块、第一进线端子、第一出线端子及零线接线板,所述漏电保护模块设于所述第一进线端子和第一出线端子之间,所述零线接线板一端与所述第一进线端子连接,另一端穿过所述漏电保护模块与所述第一出线端子连接,所述漏电保护模块与所述智能控制模块连接,所述第二断路器包括第二壳体、设于第二壳体内电流互感器、第二进线端子、第二出线端子及火线接线板,所述电流互感器设于所述第二进线端子、第二出线端子之间,所述火线接线板一端与所述第二进线端子连接,另一端依次穿过第二壳体、第一壳体、漏电保护模块及电流互感器,并与所述第二出线端子连接,所述电流互感器与所述智能控制模块连接。In order to achieve the above object, the miniature circuit breaker having the novel zero-sequence transformer mounting structure proposed by the present invention comprises an intelligent control module, a first circuit breaker and a second circuit breaker which are arranged in parallel with the intelligent control module, and the first circuit breaker The device includes a first housing, a leakage protection module disposed in the first housing, a first incoming terminal, a first outgoing terminal, and a neutral wiring board, wherein the leakage protection module is disposed on the first incoming terminal and the first Between an outlet terminal, one end of the neutral patch panel is connected to the first incoming terminal, and the other end is connected to the first outgoing terminal through the leakage protection module, and the leakage protection module and the smart The second circuit breaker includes a second housing, a current transformer disposed in the second housing, a second incoming terminal, a second outgoing terminal, and a live wiring board, wherein the current transformer is disposed on the Between the second incoming terminal and the second outgoing terminal, one end of the live wire terminal is connected to the second incoming terminal, and the other end sequentially passes through the second housing, the first housing, the leakage protection module, and the current Sensor, and connected to the second line terminal, said current transformer is connected to the intelligent control module.
进一步地,所述漏电保护模块包括设于第一壳体内的零序互感器和与所述零序互感器连接的电路板,所述电路板用于检测所述零序互感器的漏电信号,所述零线接线板和所述火线接线板均间隔地穿过所述零序互感器,所述电路板与所述智能控制模块连接。Further, the leakage protection module includes a zero-sequence transformer disposed in the first housing and a circuit board connected to the zero-sequence transformer, and the circuit board is configured to detect a leakage signal of the zero-sequence transformer. The neutral wire terminal block and the hot wire terminal block are both spaced through the zero sequence transformer, and the circuit board is connected to the intelligent control module.
进一步地,所述第一壳体邻近所述漏电保护模块开设有第一过线孔和第二过线孔,第一过线孔和第二过线孔间隔设置,所述火线接线板依次穿过第一过线孔、零序互感器及第二过线孔。Further, the first housing is adjacent to the leakage protection module and has a first through hole and a second through hole. The first through hole and the second through hole are spaced apart, and the live wire is sequentially worn. The first through hole, the zero sequence transformer and the second through hole.
进一步地,所述火线接线板包括第一段、第二段、冷压连接线及二冷压连接端子,所述第一段的一端依次穿过第二壳体和第一过线孔,并通过一冷压连接端子与冷压连接线的一端固定连接,所述第二段的一端依次穿过电流互感器、第二壳体、第二过线孔及零序互感器,并通过另一冷压连接端子与冷压连接线的另一端连接。Further, the hot wire terminal block includes a first segment, a second segment, a cold-pressed connecting wire and two cold-pressing connecting terminals, and one end of the first segment sequentially passes through the second housing and the first through-hole, and A cold-pressed connection terminal is fixedly connected to one end of the cold-pressing connection line, and one end of the second section sequentially passes through the current transformer, the second housing, the second via hole and the zero-sequence transformer, and passes through another The cold-pressed connection terminal is connected to the other end of the cold-pressed connection line.
进一步地,所述第一断路器/第二断路器还包括设于第一壳体/第二壳体内的短路电磁铁、与短路电磁铁抵接的脱扣组件,所述短路电磁铁与所述零线接线板/火线接线板连接,所述短路电磁铁连接有静触头,所述脱扣组件连接有动触头,所述短路电磁铁可通过脱扣组件带动所述动触头与所述静触头抵接或分离。Further, the first circuit breaker/second circuit breaker further includes a short-circuiting electromagnet disposed in the first housing/second housing, and a tripping assembly abutting the short-circuiting electromagnet, the short-circuiting electromagnet and the The neutral wire terminal block/fire wire terminal block is connected, the short circuit electromagnet is connected with a static contact, the trip component is connected with a movable contact, and the short circuit electromagnet can drive the movable contact with the trip component The stationary contact abuts or separates.
进一步地,所述第一断路器/第二断路器还包括设于第一壳体/第二壳体内的引弧片、与引弧片连接的灭弧组件,所述引弧片与所述零线接线板/火线接线板连接,所述灭弧组件设于所述短路电磁铁的下端。Further, the first circuit breaker/second circuit breaker further includes a pilot arc piece disposed in the first housing/second housing, and an arc extinguishing assembly connected to the arc guiding piece, the arc guiding piece and the arcing piece The neutral wire terminal block/hot wire terminal block is connected, and the arc extinguishing component is disposed at a lower end of the short circuit electromagnet.
进一步地,所述具有新型零序互感器安装结构的小型断路器还包括插针连接板,所述智能控制模块通过插针连接板与所述第一断路器连接,所述第一断路器通过插针连接板与所述第二断路器连接。Further, the miniature circuit breaker having a novel zero-sequence transformer mounting structure further includes a pin connecting plate, and the intelligent control module is connected to the first circuit breaker through a pin connecting plate, and the first circuit breaker passes A pin connection plate is coupled to the second circuit breaker.
进一步地,所述智能控制模块包括第三壳体、设于第三壳体内的控制电路、电机、与所述电机连接的蜗杆齿轮及传动齿轮组,所述电机与所述控制电路连接,所述蜗杆齿轮与所述传动齿轮组的输入端啮合。Further, the intelligent control module includes a third housing, a control circuit disposed in the third housing, a motor, a worm gear coupled to the motor, and a transmission gear set, the motor being coupled to the control circuit The worm gear meshes with an input end of the transmission gear set.
进一步地,所述传动齿轮组包括联动齿轮、第一传递齿轮、第二传递齿轮及联动涡轮,所述蜗杆齿轮与所述联动齿轮一级啮合转动,所述第一传递齿轮包括同轴转动的第一传动齿轮和第二传动齿轮,所述联动齿轮与第一传动齿轮啮合,所述第二传递齿轮与第二传动齿轮啮合,所述联动涡轮与所述所述第二传递齿轮啮合,所述第一断路器/第二断路器还包括设于第一壳体/第二壳体的手柄,所述联动涡轮连接有与所述手柄联动的连杆轴。Further, the transmission gear set includes a linkage gear, a first transmission gear, a second transmission gear, and a linkage turbine, and the worm gear meshes with the linkage gear for one-stage rotation, and the first transmission gear includes a coaxial rotation a first transmission gear and a second transmission gear, the linkage gear meshes with the first transmission gear, the second transmission gear meshes with the second transmission gear, and the linkage turbine meshes with the second transmission gear The first circuit breaker/second circuit breaker further includes a handle provided on the first housing/second housing, and the linkage turbine is coupled to a link shaft that is interlocked with the handle.
进一步地,第一传动齿轮的直径大于所述第二传动齿轮的直径,所述第二传递齿轮的直径大于所述第二传动齿轮的直径;且/或,所述第二传递齿轮为1/4不完全齿轮;且/或,所述联动涡轮为1/4不完全齿轮。 Further, the diameter of the first transmission gear is larger than the diameter of the second transmission gear, the diameter of the second transmission gear is larger than the diameter of the second transmission gear; and/or the second transmission gear is 1/ 4 incomplete gears; and/or, the linkage turbine is a 1/4 incomplete gear.
本发明技术方案中,具有新型零序互感器安装结构的小型断路器包括依次并列设置智能控制模块、第一断路器及第二断路器,第一断路器包括第一壳体、设于第一壳体内的漏电保护模块、第一进线端子、第一出线端子及零线接线板,漏电保护模块设于第一进线端子和第一出线端子之间,漏电保护模块与智能控制模块连接,零线接线板一端与第一进线端子连接,另一端穿过漏电保护模块与第一出线端子连接,第二断路器包括第二壳体、设于第二壳体内电流互感器、第二进线端子、第二出线端子及火线接线板,电流互感器设于第二进线端子、第二出线端子之间,电流互感器与智能控制模块连接,火线接线板一端与第二进线端子连接,另一端依次穿过第二壳体、第一壳体、漏电保护模块及电流互感器,并与第二出线端子连接。In the technical solution of the present invention, the miniature circuit breaker having the novel zero-sequence transformer mounting structure includes an intelligent control module, a first circuit breaker and a second circuit breaker, which are arranged in parallel, and the first circuit breaker includes a first housing and is disposed at the first The leakage protection module, the first inlet terminal, the first outlet terminal and the neutral wiring board in the housing, the leakage protection module is disposed between the first incoming terminal and the first outgoing terminal, and the leakage protection module is connected with the intelligent control module. One end of the neutral wiring board is connected to the first incoming terminal, the other end is connected to the first outgoing terminal through the leakage protection module, and the second circuit breaker includes a second housing, a current transformer disposed in the second housing, and a second input. The line terminal, the second outlet terminal and the live wire terminal block, the current transformer is arranged between the second incoming terminal and the second outgoing terminal, the current transformer is connected with the intelligent control module, and one end of the live wire terminal is connected with the second incoming terminal. The other end passes through the second housing, the first housing, the leakage protection module and the current transformer in sequence, and is connected to the second outlet terminal.
本发明提出的具有新型零序互感器安装结构的小型断路器通过将漏电保护模块设于第一断路器内,且设于第一进线端子和第一出线端子之间,将电流互感器设于第二断路器内,且设于第二进线端子和第二出线端子之间,利用零线接线板/火线接线板的一端连接第一进线端子/第二进线端子,零线接线板另一端穿过漏电保护模块与第一出线端子连接,火线接线板另一端依次穿过第二壳体、第一壳体、漏电保护模块及电流互感器,并与第二出线端子连接,使得断路器与漏电保护模块设计为一体结构,实现优化断路器的装配结构,降低装配成本和减小断路器的体积的目的,同时,便于断路器实现快速检测漏电情况,实现漏电保护的目的。The miniature circuit breaker with the novel zero-sequence transformer mounting structure proposed by the invention has a leakage protection module disposed in the first circuit breaker and is disposed between the first incoming terminal and the first outgoing terminal, and the current transformer is set In the second circuit breaker, and disposed between the second incoming terminal and the second outgoing terminal, the first incoming terminal/second incoming terminal is connected by one end of the neutral wire/firewire terminal block, and the neutral wire is connected. The other end of the board is connected to the first outlet terminal through the leakage protection module, and the other end of the live wiring board passes through the second housing, the first housing, the leakage protection module and the current transformer in sequence, and is connected with the second outlet terminal, so that The circuit breaker and the leakage protection module are designed as an integrated structure to optimize the assembly structure of the circuit breaker, reduce the assembly cost and reduce the volume of the circuit breaker. At the same time, it is convenient for the circuit breaker to realize rapid detection of leakage and achieve the purpose of leakage protection.
附图说明DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the description of the prior art will be briefly described below. Obviously, the drawings in the following description are only It is a certain embodiment of the present invention, and those skilled in the art can obtain other drawings according to the structures shown in the drawings without any creative work.
图1为本发明具有新型零序互感器安装结构的小型断路器的结构示意图;1 is a schematic structural view of a miniature circuit breaker having a novel zero-sequence transformer mounting structure according to the present invention;
图2为本发明具有新型零序互感器安装结构的小型断路器的爆炸示意图;2 is a schematic exploded view of a miniature circuit breaker having a novel zero-sequence transformer mounting structure according to the present invention;
图3为本发明智能控制模块的结构示意图;3 is a schematic structural diagram of an intelligent control module according to the present invention;
图4为本发明第一断路器的结构示意图;4 is a schematic structural view of a first circuit breaker according to the present invention;
图5为本发明第二断路器的结构示意图;Figure 5 is a schematic structural view of a second circuit breaker of the present invention;
图6为本发明第一断路器和第二断路器连接的部分结构示意图。Figure 6 is a partial structural view showing the connection of the first circuit breaker and the second circuit breaker of the present invention.
附图标号说明:Description of the reference numerals:
标号 Label 名称name 标号 Label 名称name
100100 具有新型零序互感器安装结构的小型断路器Miniature circuit breaker with new zero-sequence transformer mounting structure 2626 脱扣组件Trip component
1111 智能控制模块Intelligent control module 261261 动触头Moving contact
1212 第三壳体Third housing 2727 引弧片Pilot
1212 电机Motor 2828 灭弧组件Arc extinguishing component
1313 蜗杆齿轮Worm gear 2929 第一壳体First housing
1414 传动齿轮组Transmission gear set 3030 第二断路器Second circuit breaker
141141 联动齿轮Linkage gear 3131 第二进线端子Second incoming terminal
142142 第一传递齿轮First transmission gear 3232 电流互感器Current Transformer
143143 第二传递齿轮Second transmission gear 3333 第二出线端子Second outlet terminal
144144 联动涡轮Linkage turbine 3434 火线接线板Firewire patch panel
21twenty one 第一断路器First circuit breaker 341341 第一段First paragraph
22twenty two 第一进线端子First incoming terminal 342342 第二段Second paragraph
23twenty three 漏电保护模块Leakage protection module 343343 冷压连接线Cold pressing cable
221221 零序互感器Zero sequence transformer 344344 冷压连接端子Cold-pressed connection terminal
23twenty three 第一出线端子First outlet terminal 3535 第二壳体Second housing
24twenty four 零线接线板Neutral terminal block 4040 手柄handle
2525 短路电磁铁Short circuit electromagnet 5050 插针连接板Pin connector
251251 静触头Static contact 6060 连杆轴Connecting rod shaft
本发明目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The implementation, functional features, and advantages of the present invention will be further described in conjunction with the embodiments.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention are clearly and completely described in the following with reference to the accompanying drawings in the embodiments of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
需要说明,本发明实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications (such as up, down, left, right, front, back, ...) in the embodiments of the present invention are only used to explain between components in a certain posture (as shown in the drawing). Relative positional relationship, motion situation, etc., if the specific posture changes, the directional indication also changes accordingly.
在本发明中,除非另有明确的规定和限定,术语“连接”、“固定”等应做广义理解,例如,“固定”可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, the terms "connected", "fixed" and the like should be understood broadly, unless otherwise clearly defined and limited. For example, "fixed" may be a fixed connection, or may be a detachable connection, or may be integrated; It may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and may be an internal connection of two elements or an interaction relationship of two elements unless explicitly defined otherwise. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood on a case-by-case basis.
另外,在本发明中如涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, the descriptions of "first", "second", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" or "second" may include at least one of the features, either explicitly or implicitly. In addition, the technical solutions between the various embodiments may be combined with each other, but must be based on the realization of those skilled in the art, and when the combination of the technical solutions is contradictory or impossible to implement, it should be considered that the combination of the technical solutions does not exist. It is also within the scope of protection required by the present invention.
本发明提出一种具有新型零序互感器安装结构的小型断路器100。The present invention provides a miniature circuit breaker 100 having a novel zero sequence transformer mounting structure.
结合参照图1至图6所示,在本发明中,具有新型零序互感器安装结构的小型断路器100包括智能控制模块10、与智能控制模块10依次并列设置的第一断路器20和第二断路器30,第一断路器20包括第一壳体29、设于第一壳体29内的漏电保护模块22、第一进线端子21、第一出线端子23及零线接线板24,漏电保护模块22设于第一进线端子21和第一出线端子23之间,零线接线板24一端与第一进线端子21连接,另一端穿过漏电保护模块22与第一出线端子23连接,漏电保护模块21与智能控制模块10连接,第二断路器30包括第二壳体35、设于第二壳体35内电流互感器32、第二进线端子31、第二出线端子33及火线接线板34,电流互感器32设于第二进线端子31、第二出线端子33之间,火线接线板34一端与第二进线端子31连接,另一端依次穿过第二壳体35、第一壳体29、漏电保护模块22及电流互感器32,并与第二出线端子33连接,电流互感器32与智能控制模块10连接。Referring to FIG. 1 to FIG. 6 , in the present invention, the miniature circuit breaker 100 having the novel zero-sequence transformer mounting structure includes an intelligent control module 10 , and a first circuit breaker 20 and a plurality of the intelligent control module 10 arranged in parallel. The second circuit breaker 30 includes a first housing 29, a leakage protection module 22 disposed in the first housing 29, a first incoming terminal 21, a first outgoing terminal 23, and a neutral wiring board 24. The leakage protection module 22 is disposed between the first incoming terminal 21 and the first outgoing terminal 23. One end of the neutral terminal 24 is connected to the first incoming terminal 21, and the other end passes through the leakage protection module 22 and the first outgoing terminal 23. The connection, the leakage protection module 21 is connected to the intelligent control module 10, and the second circuit breaker 30 includes a second housing 35, a current transformer 32 disposed in the second housing 35, a second incoming terminal 31, and a second outgoing terminal 33. And the live wire terminal block 34, the current transformer 32 is disposed between the second incoming terminal 31 and the second outgoing terminal 33, one end of the live wire terminal 34 is connected to the second incoming terminal 31, and the other end passes through the second housing in sequence. 35, the first housing 29, the leakage protection module 22 and the current mutual inductance 32, and a second line connected to the terminal 33, the current transformer 32 is connected to the intelligent control module 10.
具体地,如图1至图5所示,在本发明中,具有新型零序互感器安装结构的小型断路器100还包括插针连接板50,智能控制模块10通过插针连接板50与第一断路器20连接,第一断路器20通过插针连接板50与第二断路器30连接。可以理解的,具有新型零序互感器安装结构的小型断路器100还包括多个插针连接板50,插针连接板50分别穿设于第一壳体29、第二壳体35、第三壳体11上,第一断路器20和第二断路器30通过插针连接板50将第一断路器20和第二断路器30的信号传递到智能控制模块10,智能控制模块10集中控制第一断路器20和第二断路器30的短路、过流及漏电问题。Specifically, as shown in FIG. 1 to FIG. 5, in the present invention, the miniature circuit breaker 100 having the novel zero-sequence transformer mounting structure further includes a pin connecting plate 50, and the intelligent control module 10 passes through the pin connecting plate 50 and the A circuit breaker 20 is connected, and the first circuit breaker 20 is connected to the second circuit breaker 30 via a pin connection plate 50. It can be understood that the miniature circuit breaker 100 having the novel zero-sequence transformer mounting structure further includes a plurality of pin connecting plates 50 that are respectively disposed through the first housing 29, the second housing 35, and the third. On the housing 11, the first circuit breaker 20 and the second circuit breaker 30 transmit signals of the first circuit breaker 20 and the second circuit breaker 30 to the intelligent control module 10 through the pin connection plate 50, and the intelligent control module 10 centrally controls the Short circuit, overcurrent and leakage problems of a circuit breaker 20 and a second circuit breaker 30.
可以理解的,第二断路器30为一完整的断路器,电流互感器32有利于对第二断路器30自身的内部电路电流实现检测,防止第二断路器30发生过流或短路引起起火等现象。在本发明中,第一断路器20为一不完整的断路器,也即第一断路器20没有设置电流互感器32。It can be understood that the second circuit breaker 30 is a complete circuit breaker, and the current transformer 32 is beneficial for detecting the internal circuit current of the second circuit breaker 30 itself, preventing the second circuit breaker 30 from overcurrent or short circuit, causing fire, etc. phenomenon. In the present invention, the first circuit breaker 20 is an incomplete circuit breaker, that is, the first circuit breaker 20 is not provided with a current transformer 32.
现有断路器设置的漏电保护模块一般位于智能控制模块内部,当长时间的使用漏电保护模块,漏电保护模块中的磁环的寿命下降,又难以更换,从而整个断路器只能报废处置。漏电保护模块还可单独设于断路器的外部,使得断路器存在安装较为麻烦且成本高、体积大等问题。The leakage protection module of the existing circuit breaker is generally located inside the intelligent control module. When the leakage protection module is used for a long time, the life of the magnetic ring in the leakage protection module is reduced, and it is difficult to replace, so that the entire circuit breaker can only be disposed of. The leakage protection module can also be separately disposed outside the circuit breaker, so that the circuit breaker has problems such as cumbersome installation, high cost, and large volume.
本发明提出的具有新型零序互感器安装结构的小型断路器100通过将漏电保护模块22设于第一断路器20内,且设于第一进线端子21和第一出线端子23之间,将电流互感器32设于第二断路器30内,且设于第二进线端子31和第二出线端子33之间,利用零线接线板24/火线接线板34的一端连接第一进线端子21/第二进线端子32,零线接线板24另一端穿过漏电保护模块22与第一出线端子23连接,火线接线板34另一端依次穿过第二壳体35、第一壳体29、漏电保护模块22及电流互感器32,并与第二出线端子33连接,使得断路器100与漏电保护模块22设计为一体结构,实现优化断路器100的装配结构,降低装配成本和减小断路器的100体积的目的,同时,便于断路器100实现快速检测漏电情况,实现漏电保护的目的。The miniature circuit breaker 100 having the novel zero-sequence transformer mounting structure of the present invention is provided in the first circuit breaker 20 by the leakage protection module 22, and is disposed between the first incoming terminal 21 and the first outgoing terminal 23, The current transformer 32 is disposed in the second circuit breaker 30, and is disposed between the second incoming terminal 31 and the second outgoing terminal 33, and is connected to the first incoming line by using one end of the neutral wiring board 24/the live wiring board 34. The terminal 21 / the second incoming terminal 32 , the other end of the neutral wire 24 is connected to the first outgoing terminal 23 through the leakage protection module 22 , and the other end of the live wire 34 passes through the second housing 35 and the first housing in sequence. 29. The leakage protection module 22 and the current transformer 32 are connected to the second outlet terminal 33, so that the circuit breaker 100 and the leakage protection module 22 are designed as a single structure, thereby optimizing the assembly structure of the circuit breaker 100, reducing assembly cost and reducing The purpose of the 100-volume of the circuit breaker, at the same time, facilitates the circuit breaker 100 to achieve rapid detection of leakage and achieve the purpose of leakage protection.
进一步地,如图2、图4至图6所示,在本发明中,漏电保护模块22包括设于第一壳体29内的零序互感器221和与零序互感器221连接的电路板,电路板用于检测零序互感器221的漏电信号,零线接线板24和火线接线板34均间隔地穿过零序互感器221,电路板与智能控制模块10连接。Further, as shown in FIG. 2, FIG. 4 to FIG. 6, in the present invention, the leakage protection module 22 includes a zero-sequence transformer 221 disposed in the first housing 29 and a circuit board connected to the zero-sequence transformer 221. The circuit board is used to detect the leakage signal of the zero sequence transformer 221, and the neutral wiring board 24 and the hot power wiring board 34 are both spaced through the zero sequence transformer 221, and the circuit board is connected to the intelligent control module 10.
具体地,零序互感器221感应穿过零序互感器221的零线接线板24和火线接线板34之间的电流差。当出现漏电情况时,零序互感器221感应到零线接线板24和火线接线板34之间的电流差后,将电流差信号传递至电路板,电路板检测到零序互感器221传递的漏电信号后,将该信号传递至智能控制模块10,智能控制模块10作出判断后,控制第一断路器20作出反应。Specifically, the zero sequence transformer 221 senses the current difference between the neutral wiring board 24 and the live wiring board 34 passing through the zero sequence transformer 221 . When a leakage condition occurs, the zero sequence transformer 221 senses the current difference between the neutral wiring board 24 and the live wiring board 34, and transmits a current difference signal to the circuit board, and the circuit board detects the transmission of the zero sequence transformer 221. After the leakage signal, the signal is transmitted to the intelligent control module 10, and after the intelligent control module 10 makes a judgment, the first circuit breaker 20 is controlled to react.
可以理解的,电路板可以设于第一断路器20内,也可以设于智能控制模块10内,本发明不限于此。在本发明中,零序互感器221、电路板、零线接线板24、火线接线板34及智能控制模块10共同构成漏电保护模块22,用于检测断路器100产生漏电,保护断路器100。It can be understood that the circuit board can be disposed in the first circuit breaker 20 or in the intelligent control module 10, and the invention is not limited thereto. In the present invention, the zero sequence transformer 221, the circuit board, the neutral wiring board 24, the live wiring board 34, and the intelligent control module 10 together constitute a leakage protection module 22 for detecting leakage of the circuit breaker 100 and protecting the circuit breaker 100.
进一步地,如图2、图4所示,在本发明中,第一壳体29邻近漏电保护模块22开设有第一过线孔(未标示)和第二过线孔(未标示),第一过线孔和第二过线孔间隔设置,火线接线板34依次穿过第一过线孔、零序互感器221及第二过线孔。可以理解的,第一过线孔和第二过线孔的设置,方便火线接线板34顺利穿过第一壳体29,有利于断路器100的装配。火线接线板34可以是软线路,也可以是硬质铜柱等,为了方便第一断路器20和第二断路器30的拼接安装,火线接线板34采用软线路和铜柱结合的方式。Further, as shown in FIG. 2 and FIG. 4, in the present invention, the first housing 29 is adjacent to the leakage protection module 22 and has a first through hole (not labeled) and a second through hole (not labeled). A wire crossing hole and a second wire hole are spaced apart, and the fire wire terminal plate 34 sequentially passes through the first wire hole hole, the zero sequence transformer 221 and the second wire hole. It can be understood that the arrangement of the first through hole and the second through hole facilitates the smooth passage of the live wire terminal 34 through the first casing 29, facilitating the assembly of the circuit breaker 100. The firewire terminal block 34 may be a flexible circuit or a hard copper column. To facilitate the splicing and installation of the first circuit breaker 20 and the second circuit breaker 30, the live wire terminal block 34 is a combination of a flexible circuit and a copper column.
进一步地,如图2、图4至图6所示,在本发明中,火线接线板34包括第一段341、第二段342、冷压连接线343及二冷压连接端子344,第一段341的一端依次穿过第二壳体35和第一过线孔,并通过一冷压连接端子344与冷压连接线343的一端固定连接,第二段342的一端依次穿过电流互感器32、第二壳体35、第二过线孔及零序互感器221,并通过另一冷压连接端子344与冷压连接线343的另一端连接。Further, as shown in FIG. 2, FIG. 4 to FIG. 6, in the present invention, the live wire terminal block 34 includes a first segment 341, a second segment 342, a cold-pressed connection wire 343, and two cold-pressed connection terminals 344, first. One end of the segment 341 passes through the second housing 35 and the first through hole in sequence, and is fixedly connected to one end of the cold press connection line 343 through a cold press connection terminal 344, and one end of the second segment 342 passes through the current transformer in sequence. 32. The second housing 35, the second wiring hole and the zero-sequence transformer 221 are connected to the other end of the cold-pressing connection line 343 through another cold-pressing connection terminal 344.
具体的,火线接线板34的第一段341的一端连接第二进线端子31,另一端由第二断路器30穿设于第一断路器20内并邻近零序互感器221设置,此时,为了方便实现第一断路器20和第二断路器30的拼接安装,第一段341与第二进线端子31连接的一端采用软线路,第一段341穿过第二壳体35和第一过线孔的部分采用铜柱。火线接线板34的第二段342的一端与第二出线端子33连接,另一端由第二断路器30穿设于第一断路器20内并穿过零序互感器221,此时,第二段342与第二出线端子33连接的一端采用软线路,第二段342穿过电流互感器32、第二壳体35、第二过线孔及零序互感器221的部分采用铜柱。Specifically, one end of the first segment 341 of the live wire terminal block 34 is connected to the second incoming terminal 31, and the other end is disposed in the first circuit breaker 20 by the second circuit breaker 30 and is disposed adjacent to the zero sequence transformer 221. In order to facilitate the splicing and mounting of the first circuit breaker 20 and the second circuit breaker 30, one end of the first segment 341 and the second incoming terminal 31 is connected by a soft circuit, and the first segment 341 passes through the second casing 35 and the A portion of the wire hole is made of a copper column. One end of the second segment 342 of the live wire terminal block 34 is connected to the second outlet terminal 33, and the other end is inserted through the second circuit breaker 30 in the first circuit breaker 20 and passes through the zero sequence transformer 221. One end of the segment 342 connected to the second outlet terminal 33 is a soft line, and the portion of the second segment 342 passing through the current transformer 32, the second housing 35, the second via hole and the zero sequence transformer 221 is a copper post.
可以理解的,冷压连接端子344为筒套结构,冷压连接线343可采用软线路,也可以是硬质铜柱等,利用二冷压连接端子344分别将冷压连接线343的两端与第一段341和第二段342连接,使火线接线板34形成从第二进线端子31至第二出线端子33的完整回路,且该火线接线板34穿过零序互感器221,便于零序互感器221检测零线接线板24和火线接线板34之间的电流差,有利于断路器100实现快速检测漏电情况,实现漏电保护的目的。It can be understood that the cold-pressed connection terminal 344 is a sleeve structure, and the cold-pressed connection line 343 can be a flexible circuit or a hard copper column. The two ends of the cold-pressed connection line 343 are respectively connected by the two cold-pressed connection terminals 344. Connecting with the first segment 341 and the second segment 342, the live wire terminal block 34 forms a complete loop from the second incoming terminal 31 to the second outgoing terminal 33, and the live wire terminal 34 passes through the zero sequence transformer 221 for facilitating The zero sequence transformer 221 detects the current difference between the neutral wiring board 24 and the live wiring board 34, which is advantageous for the circuit breaker 100 to quickly detect leakage current and achieve leakage protection.
进一步地,第一断路器20/第二断路器30还包括设于第一壳体29/第二壳体35内的短路电磁铁25、与短路电磁铁25抵接的脱扣组件26,短路电磁铁25与零线接线板24/火线接线板34连接,短路电磁铁25连接有静触头251,脱扣组件26连接有动触头261,短路电磁铁25可通过脱扣组件26带动动触头261与静触头251抵接或分离。Further, the first circuit breaker 20 / the second circuit breaker 30 further includes a short-circuiting electromagnet 25 disposed in the second casing 35 of the first casing 29/, and a tripping assembly 26 abutting against the short-circuiting electromagnet 25, short-circuited The electromagnet 25 is connected to the neutral wire terminal plate 24/the fire wire terminal block 34, the short circuit electromagnet 25 is connected with the static contact 251, the trip assembly 26 is connected with the movable contact 261, and the short circuit electromagnet 25 can be driven by the trip assembly 26. The contact 261 abuts or separates from the stationary contact 251.
具体地,第一断路器20和第二断路器30均具有壳体,壳体有利于保护第一断路器20和第二断路器30内部的部件。第一断路器20/第二断路器30的第一壳体29/第二壳体35内均设有短路电磁铁25和脱扣组件26结构,第一断路器20/第二断路器30内的短路电磁铁25通过零线接线板24/火线接线板34与第一进线端子21/第二进线端子31、第一出线端子23/第二出线端子33连接。在第一断路器20内,零线接线板24依次接通第一进线端子21和短路电磁铁25后穿过零序互感器221与第一出线端子23连接,以形成完整的回路。在第二断路器30内,火线接线板34依次接通第二进线端子31和短路电磁铁25后,并依次穿过零序互感器221、电流互感器32与第一出线端子23连接,以形成完整的回路。Specifically, the first circuit breaker 20 and the second circuit breaker 30 each have a housing that facilitates protection of components within the first circuit breaker 20 and the second circuit breaker 30. The first housing 29/ of the first circuit breaker 20 / the second circuit breaker 30 is provided with a short circuit electromagnet 25 and a trip assembly 26 in the second housing 35 , and the first circuit breaker 20 / the second circuit breaker 30 The short-circuit electromagnet 25 is connected to the first incoming terminal 21 / the second incoming terminal 31 , the first outgoing terminal 23 / the second outgoing terminal 33 via the neutral wire terminal 24 / the live wire terminal 34. In the first circuit breaker 20, the neutral wiring board 24 sequentially turns on the first incoming terminal 21 and the shorting electromagnet 25, and then connects through the zero sequence transformer 221 to the first outgoing terminal 23 to form a complete loop. In the second circuit breaker 30, the live wire terminal block 34 sequentially turns on the second incoming terminal 31 and the shorting electromagnet 25, and sequentially passes through the zero sequence transformer 221, and the current transformer 32 is connected to the first outgoing terminal 23. To form a complete loop.
在本发明中,短路电磁铁25连接有静触头251,脱扣组件26连接有动触头261,短路电磁铁25的一端与脱扣组件26抵接,且短路电磁铁25与智能控制模块10电连接。第一断路器20为例,当零序互感器221检测到漏电现象时,信号依次经电路板传递至智能控制模块10,智能控制模块10作出判断后,控制短路电磁铁25推动脱扣组件26运动,此时,脱扣组件26包括转动杠杆和脱扣,动触头261连接于脱扣,短路电磁铁25的一端与转动杠杆抵接,智能控制模块10控制短路电磁铁25推动转动杠杆转动,以使脱扣转动,进而使得动触头261与静触头251分离,以实现第一断路器20断开连接,达到保护电路的目的。断路器100正常工作时,也即不出现漏电现象时,动触头261与静触头251抵接导通。可以理解的,短路电磁铁25可通过脱扣组件26带动动触头261与静触头251抵接或分离。在本发明中,脱扣组件26的结构可以是现有断路器中脱扣组件的结构,在此不再详细叙述。In the present invention, the short-circuiting electromagnet 25 is connected with the static contact 251, the tripping assembly 26 is connected with the movable contact 261, one end of the short-circuiting electromagnet 25 abuts the tripping assembly 26, and the short-circuiting electromagnet 25 and the intelligent control module 10 electrical connections. The first circuit breaker 20 is taken as an example. When the zero-sequence transformer 221 detects the leakage phenomenon, the signal is sequentially transmitted to the intelligent control module 10 via the circuit board. After the intelligent control module 10 makes a judgment, the short-circuit electromagnet 25 is controlled to push the trip component 26 . Movement, at this time, the trip assembly 26 includes a rotating lever and a trip, the movable contact 261 is connected to the trip, one end of the short-circuiting electromagnet 25 abuts the rotating lever, and the intelligent control module 10 controls the short-circuit electromagnet 25 to push the rotating lever to rotate. In order to rotate the trip, the movable contact 261 is separated from the fixed contact 251, so that the first circuit breaker 20 is disconnected to achieve the purpose of protecting the circuit. When the circuit breaker 100 is operating normally, that is, when no leakage occurs, the movable contact 261 abuts against the stationary contact 251. It can be understood that the short-circuit electromagnet 25 can drive the movable contact 261 to abut or separate from the static contact 251 through the trip assembly 26 . In the present invention, the structure of the trip unit 26 may be the structure of the trip unit in the prior art circuit breaker, and will not be described in detail herein.
进一步地,如图2、图4至图6,在本发明中,第一断路器20/第二断路器30还包括设于第一壳体29/第二壳体35内的引弧片27、与引弧片27连接的灭弧组件28,引弧片27与零线接线板24/火线接线板34连接,灭弧组件28设于短路电磁铁25的下端。Further, as shown in FIG. 2, FIG. 4 to FIG. 6, in the present invention, the first circuit breaker 20 / the second circuit breaker 30 further includes a pilot arc piece 27 disposed in the second casing 35 of the first casing 29/. The arc extinguishing assembly 28 connected to the arcing blade 27 is connected to the neutral wire terminal plate 24/the fire wire terminal block 34, and the arc extinguishing assembly 28 is disposed at the lower end of the short circuit electromagnet 25.
具体地,第一断路器20和第二断路器30的壳体内均设有引弧片27和灭弧组件28,引弧片27用于将电流通过静触头251和动触头261时产生的电弧引至灭弧组件28,灭弧组件28用于将引弧片27引来的电弧分散并灭弧,以保护第一断路器20和第二断路器30的安全使用。引弧片27与零线接线板24/火线接线板34连接,以实现引弧。可以理解,为了第一断路器20和第二断路器30的结构更加紧凑,灭弧组件28设于短路电磁铁25的下端。Specifically, the arc runners 27 and the arc extinguishing assembly 28 are disposed in the casings of the first circuit breaker 20 and the second circuit breaker 30, and the arc runners 27 are used to generate current through the static contacts 251 and the movable contacts 261. The arc is directed to the arc extinguishing assembly 28 for dispersing and arcing the arc drawn by the arc runner 27 to protect the safe use of the first circuit breaker 20 and the second circuit breaker 30. The arcing blade 27 is connected to the neutral wire terminal block 24/hot wire terminal block 34 to effect arc starting. It can be understood that, in order to make the structure of the first circuit breaker 20 and the second circuit breaker 30 more compact, the arc extinguishing assembly 28 is provided at the lower end of the short circuit electromagnet 25.
进一步地,如图2和图3,在本发明中,智能控制模块10包括第三壳体11、设于第三壳体11内的控制电路、电机12、与电机12连接的蜗杆齿轮13及传动齿轮组14,电机12与控制电路连接,蜗杆齿轮13与传动齿轮组14的输入端啮合。Further, as shown in FIG. 2 and FIG. 3, in the present invention, the intelligent control module 10 includes a third housing 11, a control circuit disposed in the third housing 11, a motor 12, a worm gear 13 connected to the motor 12, and The transmission gear set 14, the motor 12 is coupled to a control circuit, and the worm gear 13 is engaged with the input end of the transmission gear set 14.
具体地,第三壳体11有利于保护智能控制模块10内的部件。智能控制模块10用于控制第一断路器20和第二断路器30出现的过流、短路、漏电现象,并作出判断和处理。可以理解的,控制电路用于整体控制断路器100,电机12、蜗杆齿轮13及传动齿轮组14配合组成断路器100的自动分合闸装置。电机12与控制电路连接,蜗杆齿轮13与传动齿轮组14的输入端啮合。In particular, the third housing 11 facilitates protection of components within the intelligent control module 10. The intelligent control module 10 is configured to control overcurrent, short circuit, and leakage phenomena occurring in the first circuit breaker 20 and the second circuit breaker 30, and make judgments and processes. It can be understood that the control circuit is used for integrally controlling the circuit breaker 100, and the motor 12, the worm gear 13 and the transmission gear set 14 cooperate with the automatic opening and closing device constituting the circuit breaker 100. The motor 12 is coupled to a control circuit that meshes with an input end of the transmission gear set 14.
更具体地,如图2和图3,传动齿轮组14包括联动齿轮141、第一传递齿轮142、第二传递齿轮143及联动涡轮144,蜗杆齿轮13与联动齿轮141一级啮合转动,第一传递齿轮142包括同轴转动的第一传动齿轮和第二传动齿轮,联动齿轮141与第一传动齿轮啮合,第二传递齿轮143与第二传动齿轮啮合,联动涡轮144与第二传递齿轮143啮合,第一断路器20/第二断路器30还包括设于第一壳体29/第二壳体35的手柄40,联动涡轮144连接有与手柄40联动的连杆轴60。More specifically, as shown in FIG. 2 and FIG. 3, the transmission gear set 14 includes a linkage gear 141, a first transmission gear 142, a second transmission gear 143, and a linkage turbine 144. The worm gear 13 and the linkage gear 141 are first-in-one meshed and rotated. The transmission gear 142 includes a first transmission gear and a second transmission gear that rotate coaxially. The linkage gear 141 meshes with the first transmission gear, the second transmission gear 143 meshes with the second transmission gear, and the linkage turbine 144 meshes with the second transmission gear 143. The first circuit breaker 20 / the second circuit breaker 30 further includes a handle 40 disposed on the second casing 35 of the first casing 29/, and the linkage turbine 144 is coupled to the link shaft 60 that is coupled to the handle 40.
可以理解的,通过电机12驱动蜗杆齿轮13,蜗杆齿轮13又与联动齿轮141啮合转动,使传动方向改变,最终通过传动齿轮组14改变连杆轴60的转动方向,从而使断路器100的手柄40实现手动分合闸操作或自动分合闸操作。当传动齿轮组14的第二传递齿轮143与联动涡轮144啮合时,控制电路控制电机12转动,使断路器100得手柄40实现自动分合闸操作;当传动齿轮组14的第二传递齿轮143与联动涡轮144分离时,传动齿轮组14无法带动连杆轴60转动手柄40,此时手柄40结合脱扣组件26实现手动分合闸操作。通过电机12驱动蜗杆齿轮13和传动齿轮组14,并结合第二传递齿轮143与联动涡轮144啮合或分离,相比原来单一的扳动手柄40及将驱动机构放在壳体外部,提升了短路器的标准度,降低了安装难度,提高了操作稳定性。It can be understood that the worm gear 13 is driven by the motor 12, and the worm gear 13 is meshed with the interlocking gear 141 to change the driving direction, and finally the rotation direction of the connecting rod shaft 60 is changed by the transmission gear set 14, thereby making the handle of the circuit breaker 100 40 realize manual opening and closing operation or automatic opening and closing operation. When the second transmission gear 143 of the transmission gear set 14 is engaged with the linkage turbine 144, the control circuit controls the rotation of the motor 12 to cause the circuit breaker 100 to have the handle 40 to perform an automatic opening and closing operation; when the second transmission gear 143 of the transmission gear set 14 When separated from the linkage turbine 144, the transmission gear set 14 cannot drive the linkage shaft 60 to rotate the handle 40. At this time, the handle 40 is combined with the trip assembly 26 to implement a manual opening and closing operation. The worm gear 13 and the transmission gear set 14 are driven by the motor 12, and combined with the second transmission gear 143 to mesh or disengage with the linkage turbine 144, which improves the short circuit compared to the original single handle 40 and the drive mechanism is placed outside the housing. The standard of the device reduces the difficulty of installation and improves the stability of operation.
进一步地,第一传动齿轮的直径大于第二传动齿轮的直径,第二传递齿轮143的直径大于第二传动齿轮的直径。不同大小直径的设置,能够较好地匹配传动齿轮组14的安装工况,保证了传动齿轮组14的稳定运行。Further, the diameter of the first transmission gear is larger than the diameter of the second transmission gear, and the diameter of the second transmission gear 143 is larger than the diameter of the second transmission gear. The different diameters and diameters can better match the installation conditions of the transmission gear set 14, and ensure the stable operation of the transmission gear set 14.
进一步地,第二传递齿轮143为1/4不完全齿轮,第二传递齿轮143的齿轮面分为两部分,其中一部分为整个第二传递齿轮143的圆周都具有齿轮,其中一部分的齿廓中有1/4周长具有齿轮,3/4为弧形结构。联动涡轮144为1/4不完全齿轮,该1/4不完全齿轮定义为该联动涡轮144的齿廓中有1/4周长具有齿轮,3/4为弧形结构。通过第二传递齿轮143的不完全齿轮和联动涡轮144的不完全齿轮的齿轮啮合,实现了传动齿轮组14的第二传递齿轮143与联动涡轮144之间的啮合或分离,为具有新型零序互感器安装结构的小型断路器100提供了简单易实现的技术支持。Further, the second transmission gear 143 is a 1/4 incomplete gear, and the gear surface of the second transmission gear 143 is divided into two parts, a part of which has a gear on the circumference of the entire second transmission gear 143, and a part of the tooth profile is There are 1/4 circumferences with gears and 3/4 for curved structures. The interlocking turbine 144 is a 1/4 incomplete gear defined as a gear having a quarter of a circumference and a gear having a curved shape in the tooth profile of the interlocking turbine 144. The meshing or disengagement between the second transmission gear 143 of the transmission gear set 14 and the interlocking turbine 144 is achieved by the meshing of the incomplete gear of the second transmission gear 143 and the incomplete gear of the linkage turbine 144, in order to have a novel zero sequence The miniature circuit breaker 100 of the transformer mounting structure provides easy and easy technical support.
以上所述仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是在本发明的发明构思下,利用本发明说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本发明的专利保护范围内。The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the invention, and the equivalent structural transformation, or direct/indirect use, of the present invention and the contents of the drawings are used in the inventive concept of the present invention. It is included in the scope of the patent protection of the present invention in other related technical fields.

Claims (20)

  1. 一种具有新型零序互感器安装结构的小型断路器,其特征在于,包括智能控制模块、与智能控制模块依次并列设置的第一断路器和第二断路器,所述第一断路器包括第一壳体、设于第一壳体内的漏电保护模块、第一进线端子、第一出线端子及零线接线板,所述漏电保护模块设于所述第一进线端子和第一出线端子之间,所述零线接线板一端与所述第一进线端子连接,另一端穿过所述漏电保护模块与所述第一出线端子连接,所述漏电保护模块与所述智能控制模块连接,所述第二断路器包括第二壳体、设于第二壳体内电流互感器、第二进线端子、第二出线端子及火线接线板,所述电流互感器设于所述第二进线端子、第二出线端子之间,所述火线接线板一端与所述第二进线端子连接,另一端依次穿过第二壳体、第一壳体、漏电保护模块及电流互感器,并与所述第二出线端子连接,所述电流互感器与所述智能控制模块连接。 A miniature circuit breaker having a novel zero-sequence transformer mounting structure, comprising: an intelligent control module; a first circuit breaker and a second circuit breaker arranged in parallel with the intelligent control module, wherein the first circuit breaker includes a housing, a leakage protection module disposed in the first housing, a first incoming terminal, a first outgoing terminal, and a neutral wiring board, wherein the leakage protection module is disposed on the first incoming terminal and the first outgoing terminal One end of the neutral wire terminal is connected to the first incoming terminal, and the other end is connected to the first outgoing terminal through the leakage protection module, and the leakage protection module is connected to the intelligent control module. The second circuit breaker includes a second housing, a current transformer disposed in the second housing, a second incoming terminal, a second outgoing terminal, and a live wiring board, and the current transformer is disposed in the second input Between the line terminal and the second outlet terminal, one end of the live wire terminal is connected to the second incoming terminal, and the other end passes through the second housing, the first housing, the leakage protection module and the current transformer in sequence, and Connected to the second outlet terminal, the current transformer is connected to the intelligent control module.
  2. 如权利要求1所述的具有新型零序互感器安装结构的小型断路器,其特征在于,所述漏电保护模块包括设于第一壳体内的零序互感器和与所述零序互感器连接的电路板,所述电路板用于检测所述零序互感器的漏电信号,所述零线接线板和所述火线接线板均间隔地穿过所述零序互感器,所述电路板与所述智能控制模块连接。The miniature circuit breaker with a novel zero-sequence transformer mounting structure according to claim 1, wherein the leakage protection module comprises a zero-sequence transformer disposed in the first housing and connected to the zero-sequence transformer a circuit board for detecting a leakage signal of the zero-sequence transformer, wherein the neutral wiring board and the hot power wiring board are spaced apart through the zero-sequence transformer, the circuit board and The intelligent control module is connected.
  3. 如权利要求2所述的具有新型零序互感器安装结构的小型断路器,其特征在于,所述第一壳体邻近所述漏电保护模块开设有第一过线孔和第二过线孔,第一过线孔和第二过线孔间隔设置,所述火线接线板依次穿过第一过线孔、零序互感器及第二过线孔。The miniature circuit breaker with a novel zero-sequence transformer mounting structure according to claim 2, wherein the first housing is provided with a first through hole and a second through hole adjacent to the leakage protection module. The first wire hole and the second wire hole are spaced apart, and the fire wire terminal plate sequentially passes through the first wire hole, the zero sequence transformer and the second wire hole.
  4. 如权利要求3所述的具有新型零序互感器安装结构的小型断路器,其特征在于,所述火线接线板包括第一段、第二段、冷压连接线及二冷压连接端子,所述第一段的一端依次穿过第二壳体和第一过线孔,并通过一冷压连接端子与冷压连接线的一端固定连接,所述第二段的一端依次穿过电流互感器、第二壳体、第二过线孔及零序互感器,并通过另一冷压连接端子与冷压连接线的另一端连接。The miniature circuit breaker with a novel zero-sequence transformer mounting structure according to claim 3, wherein the live wire terminal block comprises a first segment, a second segment, a cold-pressed connecting wire and two cold-pressed connecting terminals. One end of the first segment passes through the second housing and the first through hole in sequence, and is fixedly connected to one end of the cold-pressed connecting wire through a cold-pressing connecting terminal, and one end of the second segment sequentially passes through the current transformer And a second housing, a second via hole and a zero-sequence transformer, and connected to the other end of the cold-pressed connection line through another cold-pressed connection terminal.
  5. 如权利要求4所述的具有新型零序互感器安装结构的小型断路器,其特征在于,所述第一断路器/第二断路器还包括设于第一壳体/第二壳体内的短路电磁铁、与短路电磁铁抵接的脱扣组件,所述短路电磁铁与所述零线接线板/火线接线板连接,所述短路电磁铁连接有静触头,所述脱扣组件连接有动触头,所述短路电磁铁可通过脱扣组件带动所述动触头与所述静触头抵接或分离。A miniature circuit breaker having a novel zero-sequence transformer mounting structure according to claim 4, wherein said first circuit breaker/second circuit breaker further comprises a short circuit provided in said first housing/second housing An electromagnet, a tripping assembly abutting the short-circuiting electromagnet, the short-circuiting electromagnet is connected to the neutral wire/firewire terminal block, the short-circuiting electromagnet is connected with a static contact, and the tripping component is connected The movable contact, the short-circuiting electromagnet can drive the movable contact to abut or separate from the static contact through the trip component.
  6. 如权利要求5所述的具有新型零序互感器安装结构的小型断路器,其特征在于,所述第一断路器/第二断路器还包括设于第一壳体/第二壳体内的引弧片、与引弧片连接的灭弧组件,所述引弧片与所述零线接线板/火线接线板连接,所述灭弧组件设于所述短路电磁铁的下端。A miniature circuit breaker having a novel zero-sequence transformer mounting structure according to claim 5, wherein said first circuit breaker/second circuit breaker further comprises an introduction provided in said first housing/second housing And an arc extinguishing component connected to the arcing blade, the arcing blade is connected to the neutral wire/firewire terminal block, and the arc extinguishing component is disposed at a lower end of the short circuit electromagnet.
  7. 如权利要求1所述的具有新型零序互感器安装结构的小型断路器,其特征在于,所述具有新型零序互感器安装结构的小型断路器还包括插针连接板,所述智能控制模块通过插针连接板与所述第一断路器连接,所述第一断路器通过插针连接板与所述第二断路器连接。A miniature circuit breaker having a novel zero-sequence transformer mounting structure according to claim 1, wherein said miniature circuit breaker having a novel zero-sequence transformer mounting structure further comprises a pin connection plate, said intelligent control module The first circuit breaker is connected to the first circuit breaker through a pin connection plate, and the first circuit breaker is connected to the second circuit breaker through a pin connection plate.
  8. 如权利要求2所述的具有新型零序互感器安装结构的小型断路器,其特征在于,所述具有新型零序互感器安装结构的小型断路器还包括插针连接板,所述智能控制模块通过插针连接板与所述第一断路器连接,所述第一断路器通过插针连接板与所述第二断路器连接。A miniature circuit breaker having a novel zero-sequence transformer mounting structure according to claim 2, wherein said miniature circuit breaker having a novel zero-sequence transformer mounting structure further comprises a pin connection plate, said intelligent control module The first circuit breaker is connected to the first circuit breaker through a pin connection plate, and the first circuit breaker is connected to the second circuit breaker through a pin connection plate.
  9. 如权利要求3所述的具有新型零序互感器安装结构的小型断路器,其特征在于,所述具有新型零序互感器安装结构的小型断路器还包括插针连接板,所述智能控制模块通过插针连接板与所述第一断路器连接,所述第一断路器通过插针连接板与所述第二断路器连接。A miniature circuit breaker having a novel zero-sequence transformer mounting structure according to claim 3, wherein said miniature circuit breaker having a novel zero-sequence transformer mounting structure further comprises a pin connection plate, said intelligent control module The first circuit breaker is connected to the first circuit breaker through a pin connection plate, and the first circuit breaker is connected to the second circuit breaker through a pin connection plate.
  10. 如权利要求4所述的具有新型零序互感器安装结构的小型断路器,其特征在于,所述具有新型零序互感器安装结构的小型断路器还包括插针连接板,所述智能控制模块通过插针连接板与所述第一断路器连接,所述第一断路器通过插针连接板与所述第二断路器连接。A miniature circuit breaker having a novel zero-sequence transformer mounting structure according to claim 4, wherein said miniature circuit breaker having a novel zero-sequence transformer mounting structure further comprises a pin connection plate, said intelligent control module The first circuit breaker is connected to the first circuit breaker through a pin connection plate, and the first circuit breaker is connected to the second circuit breaker through a pin connection plate.
  11. 如权利要求5所述的具有新型零序互感器安装结构的小型断路器,其特征在于,所述具有新型零序互感器安装结构的小型断路器还包括插针连接板,所述智能控制模块通过插针连接板与所述第一断路器连接,所述第一断路器通过插针连接板与所述第二断路器连接。A miniature circuit breaker having a novel zero-sequence transformer mounting structure according to claim 5, wherein said miniature circuit breaker having a novel zero-sequence transformer mounting structure further comprises a pin connection plate, said intelligent control module The first circuit breaker is connected to the first circuit breaker through a pin connection plate, and the first circuit breaker is connected to the second circuit breaker through a pin connection plate.
  12. 如权利要求6所述的具有新型零序互感器安装结构的小型断路器,其特征在于,所述具有新型零序互感器安装结构的小型断路器还包括插针连接板,所述智能控制模块通过插针连接板与所述第一断路器连接,所述第一断路器通过插针连接板与所述第二断路器连接。A miniature circuit breaker having a novel zero-sequence transformer mounting structure according to claim 6, wherein said miniature circuit breaker having a novel zero-sequence transformer mounting structure further comprises a pin connection plate, said intelligent control module The first circuit breaker is connected to the first circuit breaker through a pin connection plate, and the first circuit breaker is connected to the second circuit breaker through a pin connection plate.
  13. 如权利要求7所述的具有新型零序互感器安装结构的小型断路器,其特征在于,所述智能控制模块包括第三壳体、设于第三壳体内的控制电路、电机、与所述电机连接的蜗杆齿轮及传动齿轮组,所述电机与所述控制电路连接,所述蜗杆齿轮与所述传动齿轮组的输入端啮合。The miniature circuit breaker with a novel zero-sequence transformer mounting structure according to claim 7, wherein the intelligent control module comprises a third housing, a control circuit disposed in the third housing, a motor, and the a motor-connected worm gear and a transmission gear set, the motor being coupled to the control circuit, the worm gear meshing with an input end of the transmission gear set.
  14. 如权利要求10所述的具有新型零序互感器安装结构的小型断路器,其特征在于,所述智能控制模块包括第三壳体、设于第三壳体内的控制电路、电机、与所述电机连接的蜗杆齿轮及传动齿轮组,所述电机与所述控制电路连接,所述蜗杆齿轮与所述传动齿轮组的输入端啮合。A miniature circuit breaker having a novel zero-sequence transformer mounting structure according to claim 10, wherein said intelligent control module comprises a third housing, a control circuit provided in the third housing, a motor, and said a motor-connected worm gear and a transmission gear set, the motor being coupled to the control circuit, the worm gear meshing with an input end of the transmission gear set.
  15. 如权利要求11所述的具有新型零序互感器安装结构的小型断路器,其特征在于,所述智能控制模块包括第三壳体、设于第三壳体内的控制电路、电机、与所述电机连接的蜗杆齿轮及传动齿轮组,所述电机与所述控制电路连接,所述蜗杆齿轮与所述传动齿轮组的输入端啮合。The miniature circuit breaker with a novel zero-sequence transformer mounting structure according to claim 11, wherein the intelligent control module comprises a third housing, a control circuit disposed in the third housing, a motor, and the a motor-connected worm gear and a transmission gear set, the motor being coupled to the control circuit, the worm gear meshing with an input end of the transmission gear set.
  16. 如权利要求12所述的具有新型零序互感器安装结构的小型断路器,其特征在于,所述智能控制模块包括第三壳体、设于第三壳体内的控制电路、电机、与所述电机连接的蜗杆齿轮及传动齿轮组,所述电机与所述控制电路连接,所述蜗杆齿轮与所述传动齿轮组的输入端啮合。A miniature circuit breaker having a novel zero-sequence transformer mounting structure according to claim 12, wherein said intelligent control module comprises a third housing, a control circuit provided in the third housing, a motor, and said a motor-connected worm gear and a transmission gear set, the motor being coupled to the control circuit, the worm gear meshing with an input end of the transmission gear set.
  17. 如权利要求13所述的具有新型零序互感器安装结构的小型断路器,其特征在于,所述传动齿轮组包括联动齿轮、第一传递齿轮、第二传递齿轮及联动涡轮,所述蜗杆齿轮与所述联动齿轮一级啮合转动,所述第一传递齿轮包括同轴转动的第一传动齿轮和第二传动齿轮,所述联动齿轮与第一传动齿轮啮合,所述第二传递齿轮与第二传动齿轮啮合,所述联动涡轮与所述所述第二传递齿轮啮合,所述第一断路器/第二断路器还包括设于第一壳体/第二壳体的手柄,所述联动涡轮连接有与所述手柄联动的连杆轴。A miniature circuit breaker having a novel zero-sequence transformer mounting structure according to claim 13, wherein said transmission gear set comprises a linkage gear, a first transmission gear, a second transmission gear, and a linkage turbine, said worm gear Rotating with the interlocking gear in a first stage, the first transmission gear includes a first transmission gear and a second transmission gear that rotate coaxially, the linkage gear meshes with the first transmission gear, and the second transmission gear and the second transmission gear a second transmission gear meshing, the linkage turbine meshing with the second transmission gear, the first circuit breaker/second circuit breaker further comprising a handle disposed on the first housing/second housing, the linkage The turbine is coupled to a link shaft that is coupled to the handle.
  18. 如权利要求16所述的具有新型零序互感器安装结构的小型断路器,其特征在于,所述智能控制模块包括第三壳体、设于第三壳体内的控制电路、电机、与所述电机连接的蜗杆齿轮及传动齿轮组,所述电机与所述控制电路连接,所述蜗杆齿轮与所述传动齿轮组的输入端啮合。The miniature circuit breaker with a novel zero-sequence transformer mounting structure according to claim 16, wherein the intelligent control module comprises a third housing, a control circuit disposed in the third housing, a motor, and the a motor-connected worm gear and a transmission gear set, the motor being coupled to the control circuit, the worm gear meshing with an input end of the transmission gear set.
  19. 如权利要求17所述的具有新型零序互感器安装结构的小型断路器,其特征在于,第一传动齿轮的直径大于所述第二传动齿轮的直径,所述第二传递齿轮的直径大于所述第二传动齿轮的直径;且/或,所述第二传递齿轮为1/4不完全齿轮;且/或,所述联动涡轮为1/4不完全齿轮。A miniature circuit breaker having a novel zero-sequence transformer mounting structure according to claim 17, wherein a diameter of the first transmission gear is larger than a diameter of the second transmission gear, and a diameter of the second transmission gear is larger than The diameter of the second transmission gear; and/or the second transmission gear is a 1/4 incomplete gear; and/or the linkage turbine is a 1/4 incomplete gear.
  20. 如权利要求18所述的具有新型零序互感器安装结构的小型断路器,其特征在于,第一传动齿轮的直径大于所述第二传动齿轮的直径,所述第二传递齿轮的直径大于所述第二传动齿轮的直径;且/或,所述第二传递齿轮为1/4不完全齿轮;且/或,所述联动涡轮为1/4不完全齿轮。 A miniature circuit breaker having a novel zero-sequence transformer mounting structure according to claim 18, wherein a diameter of the first transmission gear is larger than a diameter of the second transmission gear, and a diameter of the second transmission gear is larger than The diameter of the second transmission gear; and/or the second transmission gear is a 1/4 incomplete gear; and/or the linkage turbine is a 1/4 incomplete gear.
PCT/CN2018/080909 2018-02-02 2018-03-28 Miniature circuit breaker with novel zero-sequence transformer installation structure WO2019148621A1 (en)

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