WO2019146583A1 - Anti-rust treatment solution for end face of plated steel sheet, method for chemical conversion treatment of end face of plated steel sheet, chemical conversion treated steel sheet, and molded article - Google Patents

Abstract

The objective of the present invention is to provide an anti-rust treatment solution capable of forming a chemical conversion treated film having higher corrosion resistance. The objective is achieved by an anti-rust treatment solution for an end face of a plated steel sheet, the anti-rust treatment solution including: an organic resin containing a fluorine resin; a Group 4 element-containing compound or ions of the Group 4 element; at least one bonding promoter selected from the group consisting of an n-methyl-2-pyrrolidone and an ester compound of an adipic acid or phthalic acid and a C1-C3 alcohol; and a silane coupling agent.

Description

End surface rustproofing treatment solution for plated steel plate, method of chemical conversion treatment of end surface of plated steel plate, chemical conversion treated steel plate and molded processed product

The present invention relates to an end face rustproofing solution for a plated steel plate, a method for forming a plated steel plate, a conversion-treated steel plate, and a shaped and processed product.

BACKGROUND ART Conventionally, in various applications such as exterior building materials, a steel plate or a plated steel plate in which a surface of the steel plate is subjected to a Zn-based plating treatment or the like has been used. These plated steel sheets may be insufficient in corrosion resistance and color fastness as they are, and therefore, a chemical conversion coating containing an organic resin may be formed on the surface thereof.

Moreover, the said plated steel plate is used in many cases as a shaping | molding process goods. When forming a plated steel sheet, in order to enhance the corrosion resistance of the end face generated by forming or the exposed part of the base steel plate generated by forming, etc., after forming processing, a chemical conversion treatment film is formed on the end face or exposed part Sometimes.

Patent Document 1 discloses, as a treatment liquid used for forming a chemical conversion film on an end face, a metal component selected from Ca, Mg, Mn and Zn which imparts corrosion resistance to the film, and phosphate ions and ethylene oxide which form the film. A treatment liquid containing an organic compound having a group is described. According to Patent Document 1, in the treatment liquid, the ethylene oxide group of the organic compound is bonded to a phosphate ion to form a film of phosphoric acid ester, and the metal component in the film is an oxide or a hydroxide. It is supposed to be dispersed.

As another treatment liquid used for formation of a chemical conversion treatment film on the end face, Patent Document 2 blocks water from the end face with magnesium dihydrogen phosphate, magnesium hydrogen phosphate or L-ascorbic acid as a rust inhibitor. A processing solution containing silica fine particles as a binder component for the purpose is described.

As another treatment liquid used for forming a chemical conversion treatment film on the end face, Patent Document 3 discloses, as a corrosion inhibitor, unsaturated alcohols, saturated linear primary amines, saturated linear secondary amines, saturated straight chain An aqueous solution in which an organic corrosion inhibitor selected from chain tertiary amines, thioureas, phosphonic acids, morpholines and imidazolines is described.

Patent Document 4 is obtained by reacting esters of acrylic acid or methacrylic acid with a vinyl-based monomer such as styrene and vinyl acetate as another treatment liquid used for forming a chemical conversion treatment film on the end face. An acrylic lacquer is described in which a copolymer resin or the like is incorporated therein. According to Patent Document 4, the acrylic lacquer is applied so as to have a dry film thickness of 5 to 30 μm to form a film, whereby the end face is uniformly coated and a sufficient antirust action is exhibited. It is assumed.

As another processing solution used for formation of a chemical conversion treatment film on an end face, Patent Document 5 describes an aqueous paint containing an aqueous urethane paint and a zinc powder for enhancing the coatability.

As another processing solution used for formation of a chemical conversion treatment film on the end face, Patent Documents 6 to 10 disclose water resistance of organic resin film containing fluorine resin by crosslinking fluorine resin with a compound containing Group 4 metal. The chemical conversion solution is described, which can enhance the

JP 2005-248310 A JP, 2010-053404, A JP 2003-3280 A Unexamined-Japanese-Patent No. 7-224391 JP, 2013-010845, A WO 2011/158513 WO 2011/158516 Unexamined-Japanese-Patent No. 2012-21207 JP 2012-177146 A JP 2012-177147 A

The treatment solutions described in Patent Documents 1 to 3 have a problem that the action of suppressing the occurrence of red rust (antirust action) is not so high, and the antirust effect can not be maintained for a long time.

Moreover, when an acrylic lacquer is used like patent document 4, formation of the thick film which is 5 micrometers or more in film thickness is needed. Furthermore, since the acrylic lacquer contains an organic solvent, a recovery step of the volatilized solvent is required. Due to these factors, the anticorrosion treatment using the acrylic lacquer described in Patent Document 4 tends to be expensive. Also, acrylic coatings formed from acrylic lacquers do not have very high weatherability.

Moreover, when using the aqueous | water-based urethane resin of patent document 5, since a process liquid containing zinc powder is used in order to improve coating property, when a process liquid adheres other than an edge part, an adhesion part is colored by zinc powder. And the appearance may be impaired.

On the other hand, as described in Patent Documents 6 to 10, when a chemical conversion treatment film is formed using a chemical conversion solution containing a fluorine resin and a Group 4 metal, a transparent film having excellent weather resistance can be formed. In addition, since the water resistance of the chemical conversion film can be enhanced by crosslinking of the fluorine resin, it is very useful.

However, since the molded and processed product of the above-described plated steel sheet is used in various environments outdoors, it is desired not only to improve the weatherability of the chemical conversion film but also to further suppress the occurrence of red rust (to improve the corrosion resistance) Still exist.

In view of the above problems, the present invention is formed by an end face rustproofing treatment liquid capable of forming a chemical conversion treated film with higher corrosion resistance, a chemical conversion treatment method using the endface rustproofing treatment liquid, and the chemical conversion treating method An object of the present invention is to provide a chemically treated steel sheet having a chemical conversion film and a shaped and processed product.

In view of the above problems, one aspect of the present invention relates to an end face rustproofing solution for chemical conversion treatment of a plated steel plate. The above-mentioned end face rustproofing treatment liquid is an organic resin containing a fluorine resin, a compound containing a Group 4 element or an ion of a Group 4 element, an etching agent, adipic acid or phthalic acid and an alcohol having 1 to 3 carbon atoms. And one or more bonding promoters selected from the group consisting of n-methyl-2-pyrrolidone and a silane coupling agent.

Moreover, the other aspect of this invention is related with the chemical conversion treatment method of a plated steel plate. The chemical conversion treatment method includes the step of applying an end surface rustproofing solution for chemical conversion treatment of the plated steel sheet to the end surface of the plated steel sheet. The above-mentioned end face rustproofing treatment liquid is an organic resin containing a fluorine resin, a compound containing a Group 4 element or an ion of a Group 4 element, an etching agent, adipic acid or phthalic acid and an alcohol having 1 to 3 carbon atoms. And one or more bonding promoters selected from the group consisting of n-methyl-2-pyrrolidone.

Moreover, the further another aspect of this invention is related with the chemical conversion treatment steel plate which has a plated steel plate and the chemical conversion treatment film formed in the end surface of the said plated steel plate. The chemical conversion film is an ester compound of an organic resin containing a fluorine resin, a compound containing a Group 4 element or an ion of a Group 4 element, adipic acid or phthalic acid and an alcohol having 1 to 3 carbon atoms, and at least one bond promoter selected from the group consisting of n-methyl-2-pyrrolidone and a silane coupling agent.

Moreover, the further another aspect of this invention relates to the shaping | molding processed article produced by the shaping | molding process of the plated steel plate. The molded product includes a chemical conversion film formed on an end face of the plated steel sheet, and the chemical conversion film includes an organic resin containing a fluorine resin, a compound containing a Group 4 element, or an ion of a Group 4 element. And one or more bond promoters selected from the group consisting of adipic acid or an ester compound of phthalic acid and an alcohol having 1 to 3 carbon atoms, and n-methyl-2-pyrrolidone, and a silane coupling agent Including.

According to the present invention, an end face rustproofing treatment liquid capable of forming a chemical conversion treatment film having higher corrosion resistance, a chemical conversion treatment method using the endface rustproofing treatment liquid, and a chemical conversion treated film formed by the chemical conversion treatment method The chemical conversion treatment steel plate which has it, and a shaping | molding processed article are provided.

The inventors of the present invention, as a result of intensive studies, have identified specific compounds (hereinafter simply referred to as “bond promoters” in an aqueous resin containing an organic resin containing a fluorine resin and a compound containing a Group 4 element or an ion of a Group 4 element. Furthermore, it was found that the corrosion resistance of the chemical conversion film formed on the end face of the plated steel plate is further enhanced by further containing a silane coupling agent to obtain an end face rustproofing solution. The inventors of the present invention have further studied the action and effect of improving the corrosion resistance, and as a result, an ester compound of adipic acid or phthalic acid and an alcohol having 1 to 3 carbon atoms as the bond promoter, and n-methyl-2 It has been found that pyrrolidone can be used, thus completing the present invention.

That is, the above-mentioned bond promoter can soften the fluorocarbon resin which is usually present in the aqueous treatment liquid as an emulsion. The fluororesin softened by the bonding promoter is more likely to be fused and forms a chemical conversion treated film having higher water resistance, so that it is considered that the weather resistance of the chemical conversion treated film is further enhanced.

1. Aqueous Treatment Liquid The aqueous treatment liquid contains an organic resin containing a fluorocarbon resin, a compound containing a Group 4 element or an ion of a Group 4 element, and the bond promoter. The aqueous processing solution may further contain other components such as an etching agent.

1-1. Organic resin The organic resin is an organic resin containing a fluorocarbon resin. The fluorine resin can enhance the weather resistance (such as ultraviolet light resistance and light resistance) and corrosion resistance (such as prevention of rust) of the chemical conversion film. The organic resin may contain a resin other than the fluorocarbon resin as long as the weatherability and corrosion resistance of the chemical conversion film are not significantly reduced.

Fluororesins are roughly classified into solvent-based fluorocarbon resins and aqueous fluorocarbon resins. Among these, it is preferable to use a water-based fluorine resin which is easy to use for a water-based treatment liquid in which recovery of the volatilized solvent is not a problem.

The water-based fluorine resin means a fluorine resin having a hydrophilic functional group. Preferred examples of hydrophilic functional groups include carboxyl and sulfonic acid groups, salts thereof and the like. Examples of salts of carboxyl groups or sulfonic acid groups include ammonium salts, amine salts, alkali metal salts and the like.

The water-based fluorine resin preferably has an amount of hydrophilic functional groups of 0.05% by mass to 5% by mass. The fluorine resin in which the amount of the hydrophilic functional group is 0.05% by mass or more and 5% by mass or less can be made into an aqueous emulsion without using any emulsifying agent. The chemical conversion film containing substantially no emulsifier can be a chemical conversion film excellent in water resistance.

The content of the hydrophilic functional group in the water-based fluorine resin may be determined by dividing the total molar mass of the hydrophilic functional group contained in the water-based fluorine resin by the number average molecular weight of the water-based fluorine resin. The molar mass of the carboxyl group is 45, and the molar mass of the sulfonic acid group is 81. Therefore, the number of each of the carboxyl group and the sulfonic acid group contained in the aqueous fluorocarbon resin is determined, and each is multiplied by the molar mass to obtain an aqueous system. The total molar mass of hydrophilic functional groups contained in the fluorocarbon resin is determined. The number average molecular weight of the aqueous fluororesin can be measured by GPC.

The carboxyl group in the water-based fluorine resin forms a hydrogen bond or the like with the surface of the steel plate or plating layer (or base chemical conversion treatment film), and the adhesion between the chemical conversion treatment film and the steel plate or plating layer (or base chemical conversion treatment film) surface However, since H ⁺ is difficult to dissociate, a cross-linking reaction with a compound containing a Group 4 element or an ion of a Group 4 element hardly occurs. On the other hand, the sulfonic acid group in the aqueous fluorocarbon resin is likely to cause a cross-linking reaction with a compound containing a Group 4 element or an ion of a Group 4 element because H ⁺ is easily dissociated, but a compound containing a Group 4 element Alternatively, if it remains unreacted in the film without undergoing a crosslinking reaction with ions of a Group 4 element, the water molecule adsorption is strong, which may significantly reduce the water resistance of the chemical conversion film. Therefore, in order to take advantage of the respective features, it is preferable that the aqueous fluororesin contain both a carboxyl group and a sulfonic acid group. In this case, the ratio of carboxyl group to sulfonic acid group is preferably in the range of 5 or more and 60 or less in terms of the molar ratio of carboxyl group / sulfonic acid group.

The number average molecular weight of the aqueous fluororesin is preferably 1,000 or more, more preferably 10,000 or more, and particularly preferably 200,000 or more.

The water permeability and water resistance of a chemical conversion treatment film can fully be improved as the lower limit of the number average molecular weight of water-based fluorine resin is the above value, and a plated steel sheet by moisture, corrosive gas, etc. penetrating a chemical conversion treatment film Corrosion can be suppressed. In addition, when the lower limit of the number average molecular weight of the water-based fluorine resin is the above value, radicals generated by the action of light energy and the like are less likely to act on the end of the polymer chain. It is also possible to suppress the deterioration of the chemical conversion coating due to being done. By increasing the molecular weight of the water-based fluorine resin, the intermolecular force becomes strong, and the cohesion of the chemical conversion treatment film is enhanced, whereby the water resistance of the chemical conversion treatment film can be further enhanced. In addition, by increasing the molecular weight of the water-based fluorine resin, the bond between atoms in the main chain of the water-based fluorine resin is stabilized, and the deterioration of the chemical conversion treatment film due to the hydrolysis of the water-based fluorine resin also hardly occurs.

On the other hand, the number average molecular weight of the aqueous fluororesin is preferably 2,000,000 or less. When the upper limit of the number average molecular weight of the water-based fluororesin is 2,000,000 or less, gelation of the water-based treatment liquid is unlikely to occur, and the storage stability of the water-based treatment liquid is further enhanced.

The water-based fluorine resin preferably contains 6 mass% or more of fluorine (F) atoms with respect to the total mass of the fluorine resin, from the viewpoint of further improving the weather resistance and corrosion resistance of the chemical conversion film, 8 mass% or more It is more preferable to include the (F) atom, and it is further preferable to include the fluorine (F) atom of 13% by mass or more. Further, from the viewpoint of facilitating the formation of a coating and improving the adhesion and drying properties of the chemical conversion film, the water-based fluorine resin has a fluorine (F) atom of 20% by mass or less based on the total mass of the fluorine resin. It is preferable to include. The content of fluorine (F) atoms in the water-based fluorine resin can be measured by using a fluorescent X-ray analyzer.

The water-based fluorine resin is preferably a fluorine-containing olefin resin. Examples of fluorine-containing olefin resins include copolymers of fluoroolefins and hydrophilic functional group-containing monomers.

Examples of the above fluoroolefins include tetrafluoroethylene, trifluoroethylene, chlorotrifluoroethylene, hexafluoropropylene, vinyl fluoride, vinylidene fluoride, pentafluoropropylene, 2,2,3,3-tetrafluoropropylene, 3 And 3,3,3-trifluoropropylene, bromotrifluoroethylene, 1-chloro-1,2-difluoroethylene, 1,1-dichloro-2,2-difluoroethylene and the like. These fluoroolefins may be used alone or in combination of two or more. Among these fluoroolefins, perfluoroolefins including tetrafluoroethylene and hexafluoropropylene, and vinylidene fluoride are preferable from the viewpoint of further enhancing the UV resistance. The content of the fluoroolefin containing chlorine such as chlorotrifluoroethylene is preferably small (for example, 0.1 mol% or less) from the viewpoint of suppressing the corrosion by the chlorine ion.

Examples of the hydrophilic functional group-containing monomer include known carboxyl group-containing monomers and sulfonic acid group-containing monomers. These hydrophilic functional group-containing monomers may be used alone or in combination of two or more.

Examples of the carboxyl group-containing monomer include unsaturated carboxylic acids represented by the following formula (1), and unsaturated carboxylic acids including their esters or acid anhydrides.

(Wherein, R ¹ , R ² and R ³ independently represent a hydrogen atom, an alkyl group, a carboxyl group or an ester group. N is an integer of 0 to 20.)

Specific examples of the unsaturated carboxylic acid represented by the above formula (1) include acrylic acid, methacrylic acid, vinylacetic acid, crotonic acid, cinnamic acid, itaconic acid, itaconic acid monoester, maleic acid, maleic acid monoester, fumar Acid, fumaric acid monoester, 5-hexenoic acid, 5-heptenoic acid, 6-heptenoic acid, 7-octenoic acid, 8-nonenoic acid, 9-decenoic acid, 10-undecylenic acid, 11-dodecylenic acid, 17-octadecyrene Acids and oleic acid are included.

As another example of the said carboxyl group-containing monomer, the carboxyl group-containing vinyl ether monomer shown by following formula (2) is mentioned.

(Wherein, R ⁴ and R ⁵ independently represent a saturated or unsaturated linear or cyclic alkyl group, n is 0 or 1, and m is 0 or 1.)

Specific examples of the carboxyl group-containing vinyl ether monomer represented by the above formula (2) include 3- (2-allyloxyethoxycarbonyl) propionic acid, 3- (2-allyloxybutoxycarbonyl) propionic acid, 3- (2- And vinyloxyethoxycarbonyl) propionic acid, 3- (2-vinyloxybutoxycarbonyl) propionic acid and the like.

Specific examples of the sulfonic acid group-containing monomer include vinyl sulfonic acid, allyl sulfonic acid, methallyl sulfonic acid, styrene sulfonic acid, 2-acrylamido-2-methylpropane sulfonic acid, 2-methacryloyloxyethane sulfonic acid, 3- Methacryloyloxypropane sulfonic acid, 4-methacryloyloxybutane sulfonic acid, 3-methacryloyloxy-2-hydroxypropane sulfonic acid, 3-acryloyloxypropane sulfonic acid, allyloxy benzene sulfo inic acid, methalyloxy benzene sulfonic acid, isoprene sulfone And acids and 3-allyloxy-2-hydroxypropane sulfonic acid.

The copolymer of the fluoroolefin and the hydrophilic functional group-containing monomer may be further copolymerized with another copolymerizable monomer, if necessary. Examples of the other copolymerizable monomer include carboxylic acid vinyl esters, alkyl vinyl ethers and non-fluorinated olefins.

The carboxylic acid vinyl esters can improve the compatibility of the water-based fluorine resin and the gloss of the chemical conversion film, and can increase the glass transition temperature. Examples of the above-mentioned vinyl carboxylates include vinyl acetate, vinyl propionate, vinyl butyrate, vinyl isobutyrate, vinyl pivalate, vinyl caproate, vinyl versatate, vinyl laurate, vinyl stearate, vinyl cyclohexylcarboxylate, Vinyl benzoate and vinyl para-t-butyl benzoate and the like are included.

The alkyl vinyl ethers can improve the gloss and the flexibility of the chemical conversion film. Examples of the above alkyl vinyl ethers include methyl vinyl ether, ethyl vinyl ether, butyl vinyl ether and the like.

The non-fluorinated olefins can improve the flexibility of the chemical conversion film. Examples of the non-fluorinated olefins include ethylene, propylene, n-butene, and isobutene.

For example, an emulsion of a fluoroolefin copolymer having a hydrophilic functional group can be obtained by copolymerizing the above-described monomers by an emulsion polymerization method. At this time, most of the emulsifier is used by adjusting the amount of fluoroolefin in the raw material monomer composition such that the fluoroolefin copolymer has a hydrophilic functional group in an amount of 0.05% by mass to 5% by mass. An aqueous emulsion of a fluoroolefin copolymer can be produced without. A chemical conversion film formed using an emulsion of a fluoroolefin copolymer containing hardly any emulsifier (less than 1% by mass) hardly contains any emulsifier, and therefore almost no deterioration in water resistance due to the residual emulsifier is observed Demonstrates excellent water resistance.

The fluorine resin produced by the method as described above is considered to exist in the form of particles in the aqueous treatment liquid. The average particle size of the fluororesin emulsion is preferably 50 nm or more and 300 nm or less. The storage stability of the aqueous treatment liquid can be enhanced by setting the average particle size of the emulsion to 50 nm or more. In addition, by setting the average particle diameter of the emulsion to 300 nm or less, the surface area of the emulsion is increased to easily fuse them together, and film formation when baked at a low temperature (for example, 55 ° C.) can be made easier. For example, when preparing an emulsion by an emulsion polymerization method, the average particle diameter of the emulsion can be brought into the above range by optimizing the shear rate and the stirring time.

The content of the fluorine resin in the aqueous treatment liquid is preferably 10 parts by mass or more and 70 parts by mass or less with respect to 100 parts by mass of water. When the content of the fluorine resin is 10 parts by mass or more, the film formability and the compactness of the chemical conversion film are less likely to be lowered by evaporation of a large amount of water in the drying process. On the other hand, when the content of the fluorine resin is 70 parts by mass or less, the storage stability of the aqueous treatment liquid is further enhanced.

In addition, the content of the fluorine resin in the aqueous treatment liquid is preferably 70% by mass or more and 99% by mass or less with respect to the total amount of the solid content (component excluding water and other solvents).

1-2. Compound containing Group 4 element or ion of Group 4 element Compound containing group 4 element or ion of Group 4 element is a fluorine resin, in particular, a functional group such as a carboxyl group or a sulfonic acid group in a water-based fluorine resin It easily reacts with water, and promotes the curing or crosslinking reaction of the water-based fluorocarbon resin. Therefore, the compound of the Group 4 element or the ion of the Group 4 element can improve the adhesion of the fluorine resin, and improve the water resistance of the chemical conversion film even at low temperature drying.

Compounds containing Group 4 elements include oxyacids, fluorides, hydroxides, organic acid salts, carbonates, peroxides, ammonium salts, alkali metal salts, and alkaline earth metal salts of Group 4A metals. can do. Note that the oxy acid salt means a salt with an acid having carbon and another element (such as carbonic acid or sulfuric acid). Examples of oxy acid salts include hydrogen salts, carbonates, sulfates and the like. Examples of ions of the Group 4 element include ions of the Group 4 element derived from the above compounds.

Examples of the compound containing a Group 4 element or the ion of a Group 4 element include titanium (Ti) compounds, zirconium (Zr) compounds and hafnium (Hf) compounds. Among these, a zirconium compound is preferable from the viewpoint of suppressing a decrease in weatherability due to a photocatalyst described later.

Unlike a melamine resin, a compound containing a Group 4 element or an ion of a Group 4 element is less likely to cause weathering deterioration of a chemical conversion treatment film due to oxidation or hydrolysis of an ester bond or a formal ether bond. In addition, unlike the melamine resin, the compound containing a Group 4 element or the ion of a Group 4 element is a chemical conversion treated film in which the cross-linked structure is cut by an acidic substance such as sulfate ion or nitrate ion contained in acid rain. It is hard to produce the weathering deterioration of.

In addition, since the compound of the Group 4 element or the ion of the Group 4 element crosslinks the fluorine resin with a stronger bonding force than the urethane bond formed in the cross-linked portion using the isocyanate resin, the weathering by cutting the cross-linked structure Progress of deterioration is less likely to occur.

Further, the compound containing a Group 4 element or the ion of a Group 4 element also improves the film adhesion, the water resistance and the color fastness of the chemical conversion film. For example, when a chemical conversion treatment film is formed on the surface of an Al-containing Zn-based alloy plated steel sheet with an aqueous treatment liquid containing a compound containing a Group 4 element or an ion of a Group 4 element, strong Al present on the surface of the plated steel sheet It is possible to suppress the decrease in the film adhesion due to the oxide. In addition, when a chemical conversion film is formed on the surface of an Al-containing Zn-based alloy plated steel sheet with an aqueous treatment liquid containing a compound containing a Group 4 element or an ion of a Group 4 element, Al ions and The reaction product formed by the reaction of the compound containing Group 4 element or the ion of Group 4 element is concentrated at the interface between the plating layer and the chemical conversion film, thereby improving the initial corrosion resistance and color fastness of the plated steel sheet. Let

The content of the compound containing a Group 4 element or the ion of a Group 4 element in the aqueous treatment liquid in terms of metal atom can be, for example, 0.5 g / L, but the aqueous fluororesin is sufficiently crosslinked. It is preferable that it is 2 g / L or more from a viewpoint of improving the adhesiveness of a chemical conversion treatment film more. From the above viewpoint, the content of the ion of the compound containing the Group 4 element or the Group 4 element is more preferably 1 g / L or more, and still more preferably 2 g / L or more. From the viewpoint of suppressing the deterioration of the processability and the weatherability of the chemical conversion film due to the porous state of the chemical conversion film, the compound or element of the fourth group element in the aqueous treatment liquid is used. The content of ions is preferably 30 g / L or less. The content of the compound containing a Group 4 element or the ion of a Group 4 element in the aqueous treatment liquid in terms of metal atom can be measured using a fluorescent X-ray analyzer.

1-3. Bond promoter The bond promoter can soften the fluorine resin present in the aqueous treatment liquid. The fluorinated resin softened by the above-mentioned bonding promoter makes it easier for the particles constituting the emulsion to be more closely fused to each other, and forms a chemical conversion film which is more difficult to permeate water. Therefore, it is thought that the chemical conversion treatment film formed from the above-mentioned water-based processing solution containing a binding promoter does not easily generate rust, and the corrosion resistance of the chemical conversion treatment film is further enhanced. In addition, the bonding promoter softens the fluorocarbon resin to make the particles constituting the emulsion adhere more closely, thereby forming a chemical conversion film that is less likely to be decomposed by light such as ultraviolet light. Therefore, it is thought that the chemical conversion treatment film formed from the above-mentioned water-based processing solution containing a binding promoter further enhances the weather resistance.

Moreover, the said bonding promoter can fuse | melt a fluororesin well well also at about normal temperature by the effect | action mentioned above. Therefore, the aqueous treatment liquid containing the above-mentioned bond promoter easily forms a chemical conversion treatment film on the exposed surface such as the end face or the end face of the plated steel sheet caused by cutting of the plated steel sheet at the processing site etc. without heating at the processing site. can do.

The bonding accelerator can be appropriately selected from adipic acid or an ester compound of phthalic acid and an alcohol having 1 to 3 carbon atoms, and n-methyl-2-pyrrolidone. Examples of such binding promoters include dimethyl adipate, diethyl adipate, di (iso) propyl adipate, di (iso) butyl adipate, dimethyl phthalate, diethyl phthalate, di (iso) propyl phthalate, di (iso) butyl phthalate And n-methyl-2-pyrrolidone. Among these bonding promoters, dimethyl adipate, diethyl adipate, di (iso) propyl adipate and di (iso) butyl adipate are preferable from the viewpoint of corrosion resistance and appearance of processing. In the present invention, (iso) propyl means propyl and isopropyl, and (iso) butyl means butyl and isobutyl.

The content of the bonding promoter in the aqueous treatment liquid can be, for example, 0.1 g / L or more and 50 g / L or less, but the fluorine resin can be more easily fused by the above-described action, From the viewpoint of further enhancing the corrosion resistance, it is preferably 0.5 g / L to 50 g / L, more preferably 0.7 g / L to 30 g / L, and 1 g / L to 15 g / L. It is further preferred that

1-4. Etchant The etchant uniforms and activates the surface of the base steel sheet to further enhance the adhesion of the chemical conversion coating and suppress the penetration of water from the chemical conversion coating to the plated steel sheet. Therefore, it is thought that the chemical conversion treatment film formed from the above-mentioned water-based processing solution containing a binding promoter does not easily generate rust, and the corrosion resistance of the chemical conversion treatment film is further enhanced.

Specifically, the etching agent dissolves metal components such as Zn and Al contained in the plating layer and Fe contained in the base steel plate, and incorporates the dissolved metal component into the chemical conversion treatment film to form a chemical conversion treatment film. Enhance the corrosion resistance of the plated steel sheet formed. At this time, in the present invention, the metal component taken in is taken into the inside of the emulsion-like fluorine resin by the above-mentioned bond promoter, and as a result, the adhesion of the chemical conversion treatment film is further enhanced. It is believed that the corrosion resistance of the formed plated steel sheet is further enhanced.

In particular, from the viewpoint of activating the exposed site of the base steel plate, the etchant is preferably phosphoric acid or phosphate, and ammonia or ammonium salt.

Phosphoric acid or phosphate homogenizes and activates iron (Fe) at the exposed portion of the base steel plate or zinc (Zn) contained in Zn-based plating. Therefore, phosphoric acid or phosphate is particularly useful for steel plates and Zn-based plated steel plates.

The phosphoric acid or phosphate may be a water-soluble compound having a phosphate anion (PO ₄ ^3- ). Examples of phosphates include sodium phosphate, ammonium phosphate, ammonium hydrogen phosphate, ammonium dihydrogen phosphate, magnesium phosphate, potassium phosphate, manganese phosphate, zinc phosphate, orthophosphoric acid, metaphosphoric acid, pyrroline Acids, triphosphates, tetraphosphates and the like are included. These phosphoric acids or phosphates may be used alone or in combination of two or more.

The ammonia acid or ammonium salt homogenizes and activates iron (Fe) at the exposed portion of the base steel plate, or aluminum (Al) contained in Al-based plating or Zn—Al-based plating. Therefore, phosphoric acid or phosphate is particularly useful for steel plates and Zn-Al-based plated steel plates.

Examples of ammonium salts include phosphates, fluorides and metal salts of quaternary ammonium cations (NH ₄ ⁺ ) and the like. Among these, it is preferable to contain the phosphate of a quaternary ammonium cation, and it is more preferable to contain ammonium phosphate, ammonium hydrogen phosphate and ammonium dihydrogen phosphate.

From the viewpoint of making it applicable to various steel plates and plated steel plates (such as Zn-based, Al-based, Zn-Al-based, and Zn-Al-Mg-based) with a single aqueous processing liquid, the aqueous processing liquid is It is preferred to include both phosphoric acid or phosphate and ammonia or ammonium salt. In addition, from the viewpoint of further enhancing the effect of homogenizing and activating the surface of the base steel plate and further improving the weather resistance of the chemical conversion film, the aqueous treatment liquid comprises phosphoric acid or phosphate and ammonia or ammonium salt. It is preferable to include both of. From these viewpoints, the etchant is preferably a phosphate of quaternary ammonium cation, more preferably ammonium phosphate, ammonium hydrogen phosphate and ammonium dihydrogen phosphate.

Regarding the content of the etching agent in the aqueous treatment liquid, the content of the phosphate anion (PO ₄ ^3- ) is preferably 1 g / L or more, and 2 g / L or more in terms of phosphate anion. More preferable. Alternatively, regarding the content of the etching agent in the aqueous treatment liquid, the content of the quaternary ammonium cation (NH ₄ ⁺ ) is preferably 1 g / L or more in terms of the quaternary ammonium cation, and 2 g / L. It is more preferable that it is more than.

The content of the etching agent in the aqueous processing solution is such that, when the etching agent contains both phosphoric acid or phosphate and ammonia or ammonium salt, phosphate anion (PO ₄ ^3- ) and quaternary ammonium cation ( The content of NH ₄ ⁺ ) is preferably 1 g / L or more, and more preferably 2 g / L or more, in terms of phosphate anion and quaternary ammonium cation, respectively.

1-5. Silane Coupling Agent The silane coupling agent further improves the adhesion of the chemical conversion film.

The content of the silane coupling agent in the aqueous treatment liquid is preferably 0.5 parts by mass to 5 parts by mass with respect to 100 parts by mass of the fluorocarbon resin. The adhesiveness of a chemical conversion treatment film can be improved more as content of a silane coupling agent is 0.5 mass part or more. On the other hand, when the content of the silane coupling agent is 5 parts by mass or less, a decrease in the storage stability of the aqueous treatment liquid can be suppressed.

1-6. Other Components The aqueous treatment liquid may contain, as other components, inorganic compounds other than those described above, organic lubricants other than silane coupling agents, inorganic lubricants, inorganic pigments, organic pigments, dyes, etc., as necessary. It is also good. Inorganic compounds (oxides, phosphates, etc.) such as Mg, Ca, Sr, V, W, Mn, B, Si, Sn etc. densify the chemical conversion film to improve water resistance. Organic lubricants such as fluorine, polyethylene, and styrene, and inorganic lubricants such as molybdenum disulfide and talc improve the lubricity of the chemical conversion film. Moreover, a predetermined | prescribed color tone can be provided to a chemical conversion treatment film by mix | blending an inorganic pigment, an organic pigment, and dye.

In addition, it is preferable that content of vanadium (V) ion and titanium (Ti) ion is 500 ppm or less in conversion of a metal atom in a water-based process liquid. Compounds containing V or Ti may be used as a rust inhibitor, but by reducing the content of these ions, the decrease in the weatherability of the chemical conversion treatment film due to the photocatalytic action of V or Ti is suppressed be able to.

Further, in the aqueous treatment liquid, the content of chromium (Cr), particularly hexavalent chromium, is preferably 100 ppm or less in terms of metal atom. By further reducing the content of Cr (hexavalent chromium), it is possible to form a highly safe chemical conversion film with less influence on the human body.

In addition, from the viewpoint of forming a clear film, the aqueous treatment liquid preferably contains substantially no inorganic pigment, organic pigment, dye, and the like. Since the aqueous treatment liquid contains a fluorine resin as a main component, a phosphate treatment (percuralizing) to form a phosphate film with a salt of phosphoric acid such as manganese or iron, or a large amount of zinc powder forms a sacrificial anticorrosive layer Unlike zinc-rich paint, it can form clear films.

1-7. Properties of Aqueous Treatment Liquid The aqueous treatment liquid preferably has a solid content (solid content concentration) excluding a solvent such as water of 20% by mass or more based on the total mass of the aqueous treatment liquid. When the solid content is 20% by mass or more, a chemical conversion film having a sufficient film thickness and a sufficient weather resistance can be formed. In addition, it is preferable that the upper limit of content of solid content is 40 mass% or less from the surface of process liquid stability.

The aqueous treatment liquid preferably has a pH of 7.0 or more and 9.5 or less. When the pH is 7.0 or more, the etching amount of Zn can be appropriately adjusted, and when the pH is 9.5 or less, the etching amount of Al can be appropriately adjusted. Therefore, when the pH is 7.0 or more and 9.5 or less, the appearance defect due to excessive etching or the deterioration of the corrosion resistance can be suppressed.

The aqueous treatment liquid may be a one-component type, or a two-component mixture type in which an emulsion of a fluorocarbon resin and a solution (or dispersion liquid) containing a bonding accelerator are mixed at the time of use.

2. The chemical conversion treatment method of a plated steel plate The above-mentioned aqueous treatment liquid can be used for the chemical conversion treatment of a plated steel plate. Specifically, the above-mentioned aqueous treatment liquid can be applied to the end face of the plated steel sheet and dried to form a chemical conversion treatment film.

The type of base steel plate to be plated is not particularly limited. For example, the steel plate may be a carbon steel including low carbon steel, medium carbon steel, high carbon steel and the like, or an alloy steel containing Mn, Cr, Si, Ni and the like. The steel plate may be a killed steel including Al-killed steel or the like, or may be a rimmed steel. When good press formability is required, deep drawing steel sheets including low carbon Ti-added steel and low carbon Nb-added steel are preferable as steel sheets. Further, a high strength steel plate in which the amounts of P, Si, Mn, etc. are adjusted to specific values may be used.

The plated steel plate may be made of any of the above steel plates as a base steel plate and subjected to known plating. The plating may be hot-dip plating or vapor deposition plating. The type of plating is not particularly limited, and Zn-based plating (Zn plating, Zn-Al plating, Zn-Al-Mg plating, etc.), Al-based plating, Ni-based plating, etc. can be used. Among these, Zn-based plating and Al-based plating are preferable, and Zn-based plating is more preferable.

The aqueous treatment liquid described above can form a chemical conversion film having high adhesion to both the various plating layers and the base steel plate, so among the plated steel plates, the base steel plate such as the end face or the end face generated by cutting is exposed The chemical conversion treatment film can be formed by applying to the above-described site and drying.

In addition, the plated steel sheet may be subjected to a base chemical conversion treatment of a precoat by a known method.

The application method of the aqueous treatment liquid is not particularly limited, and may be appropriately selected according to the shape of the plated steel sheet and the like. Examples of the coating method include roll coating, curtain flow, spin coating, spraying, immersion pulling, and dropping. The thickness of the liquid film of the aqueous treatment liquid can be adjusted by a felt throttle, an air wiper, or the like.

Although the application amount of the aqueous treatment liquid is not particularly limited, it is preferable to adjust the film thickness of the chemical conversion treatment film to be 0.5 μm or more and 10 μm or less. When the film thickness of the chemical conversion film is 0.5 μm or more, the chemical conversion film can be sufficiently imparted with weather resistance, corrosion resistance, color fastness and the like. On the other hand, even if the film thickness is more than 10 μm, it can not be expected to improve the performance accompanying the increase of the film thickness.

The applied aqueous treatment liquid can be dried at normal temperature to form a chemical conversion treatment film. The applied aqueous treatment liquid may be dried by heating (for example, heating to 50 ° C. or higher), but from this point of view, drying is performed from the viewpoint of suppressing the performance deterioration of the chemical conversion treatment film due to the thermal decomposition of the organic component. The temperature is preferably 300 ° C. or less. In addition, it is preferable to dry at normal temperature from the viewpoint of forming a chemical conversion treatment film more easily on exposed portions of the base steel plate such as an end face generated by cutting a plated steel plate and an end face of a plated steel plate .

3. Chemically-treated steel sheet and molded processed product A chemically-treated steel sheet having a chemical conversion film formed from the above-mentioned aqueous treatment liquid comprises the above-mentioned plated steel sheet and the base steel plate of the end face of the above-mentioned plated steel sheet, preferably the end face of the above-mentioned plated steel plate And the above-described chemical conversion treatment film formed to cover the exposed portion. The chemical conversion treated steel sheet may be a molded processed product. The method of forming is not particularly limited, and can be selected from known methods such as pressing, punching and drawing.

More specifically, the above-mentioned chemical conversion film comprises an organic resin containing the above-mentioned fluororesin, a compound containing the above-mentioned Group 4 element or an ion of the Group 4 element, adipic acid or phthalic acid, and one or more carbon atoms. And at least one bond promoter selected from the group consisting of an ester compound with an alcohol of 3 or less and n-methyl-2-pyrrolidone, and a silane coupling agent.

The content ratio of these components is the same as the ratio described above for the aqueous treatment liquid.

It is preferable that the film thickness of a chemical conversion treatment film is 0.5 micrometer or more and 10 micrometers or less. When the film thickness is 0.5 μm or more, the chemical conversion film can be sufficiently provided with weather resistance, corrosion resistance, discoloration resistance, and the like. On the other hand, even if the film thickness is more than 10 μm, it can not be expected to improve the performance accompanying the increase of the film thickness.

The chemically treated steel sheet is excellent in weatherability, particularly long-term weatherability. In addition, the chemically treated steel sheet having the above-mentioned chemical conversion treatment film on the end face or the like which is the exposed portion of the base steel plate produced by the forming process of the plated steel plate etc. Is preferable because it is excellent in long-term weather resistance. In addition, as described above, the chemically treated steel sheet having the above-mentioned conversion treated film on the weld formed by melting and plating the plating layer has a remarkable effect of enhancing the corrosion resistance of the weld.

Hereinafter, the present invention will be described in detail with reference to examples, but the present invention is not limited by these examples.

1. Preparation of Aqueous Treatment Solution The components were mixed to prepare aqueous treatment solution 1 to aqueous treatment solution 15 shown in Table 1.

As the fluorine resin (FR), an aqueous emulsion of fluorine resin (Tg: -35 to 25 ° C., minimum film forming temperature (MFT): 10 ° C.) was used. The solid content concentration of the fluororesin emulsion was 38% by mass, the content of fluorine atoms in the fluororesin was 25% by mass, and the average particle diameter of the emulsion was 150 nm.

Acrylic resin (AR) is an acrylic resin emulsion, "Patellacole" ("Patellacole" is a registered trademark of the company) manufactured by DIC Corporation. The solid content concentration of "pateracol" was 40% by mass, and the average particle size of the emulsion appeared to be about 10 to 100 nm.

As a urethane resin (PU), "Hydran" manufactured by DIC Corporation, which is a urethane resin emulsion, was used. The solid content concentration of "Hydran" was 35% by mass, and the average particle size of the emulsion appeared to be about 10 to 100 nm.

For the etching agent, the amount of phosphoric acid is adjusted by the total amount of phosphoric acid, diammonium hydrogen phosphate and ammonium dihydrogen phosphate, and the amount of ammonium is ammonia (aqueous solution), zirconium ammonium carbonate, zirconium ammonium fluoride, phosphorus The total amount of diammonium hydrogen oxide, ammonium dihydrogen phosphate and ammonium carbonate was adjusted.

As the silane coupling agent (SCA), “SILQUEST A-186” manufactured by Momentive Performance Materials Japan Ltd. was used.

The “F amount”, “Zr amount”, “addition amount”, “phosphoric acid amount”, “ammonium amount” and “SCA addition amount” in Table 1 are respectively the amount (% by mass) of fluorine atoms, Amount (g / L) of metal containing compound of Group 4 element or ion of Group 4 element in terms of metal atom, added amount of bonding accelerator (g / L), conversion to phosphate anion of phosphoric acid or phosphate Content (g / L), content of the ammonia or ammonium salt in terms of quaternary ammonium cation (g / L), and addition amount of the silane coupling agent (when the mass of the fluorine resin is 100% by mass) Added amount of

In addition, when “FR / AR” is described in “Type” of “organic resin” in Table 1, the above-mentioned fluororesin and the above-mentioned acrylic resin are blended, and it is in the aqueous treatment liquid combined with other compounds. The solid content of the solid content is the numerical value described in “solid content”, and the amount of fluorine atoms is adjusted to be the numerical value described in the “F amount”.

2. Evaluation The storage stability of the aqueous treatment liquid 1 to the aqueous treatment liquid 15 and the corrosion resistance of the end face of the film formed from the aqueous treatment liquid 1 to the aqueous treatment liquid 15 were evaluated based on the following criteria.

2-1. Storage stability Aqueous treatment solution 1 to aqueous treatment solution 15 were stored at normal temperature for 180 days. The amount of change in viscosity (the value obtained by subtracting the viscosity before storage from the viscosity after storage) before and after storage of each aqueous treatment liquid was measured using Ford Cup No. 4, and storage stability was evaluated based on the following criteria.
A The change in viscosity was less than 10 seconds. The change in viscosity was 10 seconds or more, but there was no problem in use. The change in viscosity was 30 seconds or more. Coating was difficult due to thickening.

2-2. End surface corrosion resistance Hot-dip Zn-6.0 mass% Al-3.0 mass% Mg plating layer (coating adhesion amount 90 g / m ² ) was formed on the surface of ordinary steel with a thickness of 0.6 mm to make a plated steel sheet . When this plated steel sheet is cut into a width of 50 mm and a length of 100 mm, about 20% of the surface of the end face generated by cutting is covered with the plating layer, and the remaining about 80% of the surface is exposed to the base steel Was.

10 ml / m ² of aqueous treatment solution 1 to aqueous treatment solution 15 were applied to the end face of the plated steel plate, and dried at normal temperature to obtain test pieces.

The test piece is exposed to the atmosphere for 2 years, and after 1 and 2 years, the area ratio of red rust generated on the end face of the test piece is measured, and the red rust generation area rate WR (red rust is generated The end surface corrosion resistance was evaluated based on the following criteria.
A Red rusting area ratio WR was less than 10% B Red rusting area ratio WR was more than 10% and 30% or less C Red rusting area ratio WR was more than 30% and 50% or less D Red rusting area ratio WR was 50 It was over%

Table 2 shows the evaluation results of storage stability and corrosion resistance of the end face portion of the aqueous treatment liquid 1 to the aqueous treatment liquid 15.

The aqueous treatment liquid 1 to aqueous treatment liquid 10 containing an organic resin containing a fluorine resin, a compound containing a Group 4 element or an ion of a Group 4 element, an etching agent, and a bonding accelerator The storage stability and the corrosion resistance of the formed chemical conversion film were all good.

Further, when the chemical conversion treatment film is formed using the aqueous treatment solutions 4 to 10 containing any of phosphoric acid or phosphate and ammonia or ammonium salt as an etching agent, the corrosion resistance is further enhanced.

On the other hand, when the chemical conversion treatment film was formed using the aqueous treatment solution 11 to the aqueous treatment solution 13 containing a resin other than the fluorine resin, the weather resistance and the corrosion resistance were low.

In addition, when a chemical conversion treatment film is formed using the aqueous treatment liquid 14 which does not contain a compound containing a Group 4 element or an ion of a Group 4 element, the adhesion is low.

Moreover, when a chemical conversion treatment film was formed using the aqueous | water-based processing liquid 15 which does not contain a binding promoter, corrosion resistance was low.

This application is an application claiming priority based on Japanese Patent Application No. 2018-009507 filed on Jan. 24, 2018, the claims of the application, and the contents described in the specification are the present application. Incorporated by reference.

The chemical conversion film produced by the aqueous treatment liquid of the present invention can further enhance the corrosion resistance at the end face of the plated steel plate where the base steel plate is exposed by the forming process and the like. For example, the aqueous treatment liquid of the present invention is 1) steel pipes for steel or agricultural houses, shaped steels, columns, beams, conveying members, 2) sound insulation walls, sound insulation walls, sound absorption walls, snow protection walls, guard rails, balustrades, protection Rails, columns, 3) Rail vehicle members, wire members, members for electrical equipment, members for safety environment, members for construction, structural members, formation of a chemical conversion film by post coating on plated steel plates used for applications such as solar mounts Can be suitably used.

Claims (14)

1. An organic resin containing a fluorine resin,
   A compound containing a Group 4 element or an ion of a Group 4 element;
   An etchant,
   An ester compound of adipic acid or phthalic acid and an alcohol having 1 to 3 carbon atoms, and at least one bond promoter selected from the group consisting of n-methyl-2-pyrrolidone,
   With a silane coupling agent,
   End surface rustproofing solution for plated steel sheet, including
2. The end surface rustproofing solution for a plated steel plate according to claim 1, wherein the fluorine resin contains 6% by mass or more of fluorine atoms with respect to the total mass of the fluorine resin.
3. The end surface rustproofing solution for a plated steel plate according to claim 1 or 2, wherein the content of the compound containing a Group 4 element or the ion of a Group 4 element is 2 g / L or more in terms of metal atom.
4. The end face rustproofing solution for a plated steel plate according to any one of claims 1 to 3, wherein a content of the bonding promoter is 0.5 g / L to 50 g / L.
5. The end face rustproofing solution for a plated steel sheet according to any one of claims 1 to 4, further comprising an etching agent selected from the group consisting of phosphoric acid and phosphate, and ammonia and ammonium salt.
6. The end face rustproofing solution for a plated steel sheet according to claim 5, wherein the etching agent contains any of phosphoric acid or phosphate and ammonia or ammonium salt.
7. The content of the phosphoric acid or phosphate is 1 g / L or more in terms of phosphate anion (PO ₄ ^3- ), and the content of the ammonia or ammonium salt is a quaternary ammonium cation (NH ₄ The end face rustproofing solution of the plated steel plate according to claim 6, which is 1 g / L or more in terms of ⁺ ) conversion.
8. The end face rustproofing solution for a plated steel sheet according to any one of claims 1 to 7, wherein the solid content is 20% or more.
9. The end face rustproofing solution for a plated steel sheet according to any one of claims 1 to 8, wherein the pH is 7.0 or more and 9.5 or less.
10. A step of applying the end face antirust treatment liquid according to any one of claims 1 to 9 to the end face of the plated steel sheet
    Chemical conversion treatment method of end face of plated steel sheet.
11. The method for chemical conversion treatment of an end face of a plated steel plate according to claim 10, wherein the end face antirust treatment liquid is applied to a portion of the end face of the plated steel plate where the base steel plate is exposed.
12. Plated steel plate,
    It is a chemical conversion treatment steel plate which has the chemical conversion treatment film formed in the end face of the above-mentioned plating steel plate,
    The chemical conversion film is
    An organic resin containing a fluorine resin,
    A compound containing a Group 4 element or an ion of a Group 4 element;
    An ester compound of adipic acid or phthalic acid and an alcohol having 1 to 3 carbon atoms, and at least one bond promoter selected from the group consisting of n-methyl-2-pyrrolidone,
    With a silane coupling agent,
    Containing chemically treated steel sheet.
13. The chemical conversion treatment steel plate according to claim 12, wherein the chemical conversion treatment film is formed to cover a portion of the end surface of the plated steel plate where the base steel plate is exposed.
14. It is a formed product manufactured by forming a plated steel sheet, and
    The molded product includes a chemical conversion coating formed on the end face of the plated steel sheet,
    The chemical conversion film is
    An organic resin containing a fluorine resin,
    A compound containing a Group 4 element or an ion of a Group 4 element;
    An ester compound of adipic acid or phthalic acid and an alcohol having 1 to 3 carbon atoms, and at least one bond promoter selected from the group consisting of n-methyl-2-pyrrolidone,
    With a silane coupling agent,
    Molded and processed products.