WO2019144251A1 - Metal magnetic lining formed by reinforcing protective layers - Google Patents

Metal magnetic lining formed by reinforcing protective layers Download PDF

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Publication number
WO2019144251A1
WO2019144251A1 PCT/CN2018/000053 CN2018000053W WO2019144251A1 WO 2019144251 A1 WO2019144251 A1 WO 2019144251A1 CN 2018000053 W CN2018000053 W CN 2018000053W WO 2019144251 A1 WO2019144251 A1 WO 2019144251A1
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WO
WIPO (PCT)
Prior art keywords
magnetic
protective layer
magnetic block
pole
lattice
Prior art date
Application number
PCT/CN2018/000053
Other languages
French (fr)
Chinese (zh)
Inventor
魏明安
武文建
吴建明
Original Assignee
北京环磨科技有限公司
北京环磨矿冶能效技术研究院有限公司
北京耐磨标准技术有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 北京环磨科技有限公司, 北京环磨矿冶能效技术研究院有限公司, 北京耐磨标准技术有限公司 filed Critical 北京环磨科技有限公司
Priority to CN201880001506.0A priority Critical patent/CN109195707A/en
Priority to PCT/CN2018/000053 priority patent/WO2019144251A1/en
Publication of WO2019144251A1 publication Critical patent/WO2019144251A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C17/00Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
    • B02C17/18Details
    • B02C17/22Lining for containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C2210/00Codes relating to different types of disintegrating devices
    • B02C2210/02Features for generally used wear parts on beaters, knives, rollers, anvils, linings and the like

Definitions

  • the invention relates to a grinding machine barrel for grinding minerals of metal minerals, industrial minerals, chemical minerals, energy minerals and building materials, and a ferromagnetic metal surface for protecting materials from contact with materials during material transportation, thereby reducing the wear of these surfaces
  • a metal magnetic liner formed by a reinforcing protective layer formed by a reinforcing protective layer.
  • the structure of the conventional metal magnetic backing plate (12) is as shown in Figs. 13 to 15 or Figs. 16 to 18 .
  • the metal magnetic backing plate shown in Figs. 13 to 15 is composed of a casing (8), a magnetic block group (2), and an adhesive.
  • the outer casing (8) is made of a non-magnetic metal material, one side is a mounting surface, and is composed of a plurality of cubic lattices (3), each grid (3) is arranged in an array of horizontal and vertical alignment; the other side is a working surface, and the The ribs (4) and the transverse ribs (5) enclose a shallow groove (6).
  • the magnetic block group (2) is loaded and firmly bonded in the lattice (3) with an adhesive, and the magnetic block group (2) is loaded into the polarity direction of the lattice (3) so that the same row of magnetic block groups (2)
  • the polarities are the same, the polarities of the adjacent two rows of magnetic block groups (2) are opposite, and the exposed surface of the magnetic block group (2) and the bottom surface of the outer casing (8) are in a plane or slightly concave.
  • the pole ribs (4) extend along the magnetic pole extension direction formed by the row of magnetic block groups (2) having the same polarity, and are formed with the row of magnetic block groups (2) of the lattice (3) having the same polarity
  • the side walls of the magnetic pole length are aligned; the transverse ribs (5) are perpendicular to the pole ribs (4) and perpendicular to the length of the pole formed by the row of magnetic blocks (2) of the lattice (3) having the same polarity
  • the side walls are aligned.
  • the magnetic lining plate is adsorbed one by one through the mounting surface on the surface (10) to be protected, the pole ribs (4) and the transverse ribs on the working surface ( 5)
  • the shallow groove (6) is surrounded by a layer of crushed steel balls and ferromagnetic materials to form a protective layer (11) to avoid direct wear on the surface of the casing, thereby prolonging the life of the liner.
  • the magnetizer (7) is located at a position corresponding to the center of the lattice (3) on the working surface of the casing (8), that is, shallowly bounded by the pole ribs (4) and the transverse ribs (5). Center position of the slot (6).
  • the magnetizer (7) has excellent magnetic permeability and wear resistance, which can improve the magnetic field strength of the working surface of the lining, thereby improving the firmness of the protective layer (11) and the wear resistance of the outer casing (8).
  • Figure 21 shows the working state of the most basic prior art metal magnetic lining (12)
  • Figure 22 shows the existing metal magnetic lining of the working surface of the outer casing (8) inlaid with a hemispherical magnet (7) (12). ) work status.
  • the direction of the magnetic field of the working surface is from the N pole to the S pole, and the position with the highest magnetic field strength is the position of the symmetrical center plane YY between the N pole and the S pole, and the position of the magnetic field strength is the lowest. It is the XX section where the magnetic pole (N pole or S pole) is located.
  • the protective layer (11) is interrupted at the YY section with the highest magnetic field strength.
  • the protective layer (11) has a certain strength by mutual adsorption between the internal magnetic magnetic particles under the magnetic field of the magnetic lining plate, and the stronger the magnetic field strength, the stronger the protective layer (11).
  • the transverse rib (5) made of a non-magnetic material is sandwiched between the protective layer (11) in the YY section having the highest magnetic field strength, the magnetic resistance inside the most protective layer (11) which should be formed is increased, which hinders The mutual adsorption between the internal particles of the protective layer (11) weakens the robustness of the protective layer (11), weakens the wear resistance of the magnetic liner, and shortens its service life.
  • the present invention proposes a metal magnetic backing plate in which a protective layer is formed.
  • the technical solution adopted by the present invention to solve the technical problem is to make the pole ribs (4) on the working surface of the outer casing (1) be located in a row of lattices (3) equipped with the same magnetic block group (2). Symmetrical center plane.
  • 1 to 3 show the most basic form of a metal magnetic backing plate formed by a reinforcing protective layer, which is composed of a casing (1), a magnetic block group (2) and an adhesive.
  • the outer casing (1) is made of a non-magnetic metal material, one side is a mounting surface, and is composed of a plurality of cubic lattices (3), each grid (3) is arranged in a horizontally and vertically aligned array; the other side is a working surface, and the The ribs (4) and the transverse ribs (5) enclose a shallow groove (6).
  • Each of the magnetic block groups (2) is formed by adsorbing 1 to 10 magnetic blocks or bonding with an adhesive, the magnetic block material is a permanent magnet material, and the number of the magnetic block groups (2) and the outer casing (1) are latticed ( 3) The same quantity, the outer dimension is slightly smaller than the outer dimension of the lattice (3), a set of magnetic blocks (2) is loaded into each lattice (3) of the outer casing (1), and the magnetic block group is assembled with an adhesive (2) Firmly bonded in the lattice (4), the magnetic block group (2) is loaded into the polarity direction of the lattice (3) so that a row of magnetic block groups (2) arranged along the length of the pole ribs (4) Similarly, the adjacent two rows of magnetic block groups (2) have opposite polarities, and the exposed surface of the magnetic block group (2) and the bottom surface of the outer casing (1) are in a plane or slightly concave.
  • the pole ribs (4) extend in parallel with the extending direction of the magnetic poles formed by the row of magnetic blocks (2) of the same polarity, and are located in a row of lattices (3) of the magnetic block group (2) having the same polarity.
  • the symmetry center plane; the transverse ribs (5) are perpendicular to the pole ribs (4).
  • the magnetic lining plate is adsorbed one by one through the mounting surface on the surface (10) to be protected, the pole ribs (4) and the transverse ribs on the working surface ( 5)
  • the shallow groove (6) is surrounded by a layer of crushed steel balls and ferromagnetic materials to form a protective layer (11) to avoid direct wear on the surface of the casing, thereby prolonging the life of the liner.
  • the magnetizer (7) is located at a position corresponding to the center of the lattice (3) on the working surface of the casing (1), at which point the pole rib (4) spans the central longitudinal section of the magnetizer (7).
  • the transverse ribs (5) serve to strengthen the structural strength of the outer casing (1) and prevent the protective layer (11) from moving in the direction of the magnetic pole to enhance the firmness of the protective layer (11).
  • the position of the transverse ribs (5) does not affect the strength of the magnetic field, so it does not affect the robustness of the protective layer (11). It can be located anywhere along the length of the magnetic pole, its most common position or with the side walls of the lattice (3). Align, or within the transversely symmetrical center plane of the grid (3).
  • a metal magnetic backing plate formed by a reinforcing protective layer of the present invention is shown in Figs. 4 to 6 .
  • a metal magnetic backing plate formed by a reinforcing protective layer of the present invention is shown in Figs. 10 to 12 .
  • FIG. 19 shows the working state of the metal magnetic liner (9) formed by a reinforced protective layer of the most basic invention
  • Figure 20 shows the working surface of the outer casing (1) inlaid with a semi-spherical magnetizer (7).
  • An operational state of a metal magnetic backing plate (9) formed by reinforcing a protective layer is invented.
  • the direction of the magnetic field of the working surface is from the N pole to the S pole, and the position with the highest magnetic field strength is the position of the symmetrical center plane YY between the N pole and the S pole, and the position of the magnetic field strength is the lowest. It is the XX section where the magnetic pole (N pole or S pole) is located.
  • the pole rib (4) Since the pole rib (4) is located in the XX section with the lowest magnetic field strength of the working surface of the magnetic lining, the shallow rib (6) which resides in the pole rib (4) and the transverse rib (5)
  • the protective layer (11) is kept continuous at the YY section with the highest magnetic field strength, and the magnetic conductive points in the protective layer (11) maintain good mutual adsorption, so that the protective layer (11) achieves the maximum firmness by the high magnetic field strength, thereby The wear resistance of the magnetic liner is enhanced and its service life is extended.
  • the beneficial effect of the metal magnetic backing plate formed by the reinforcing protective layer of the present invention is that the protective layer (11) residing in the shallow groove (6) surrounded by the pole ribs (4) and the transverse ribs (5) ) Maintaining continuity in the region with the highest magnetic field strength, so that the protective layer (11) is more firmly adsorbed in the shallow groove (6), so that the working surface of the magnetic liner is better protected and the service life of the magnetic liner is prolonged.
  • the metal magnetic lining plate formed by the reinforcing protective layer of the invention has the common beneficial effects of the general metal magnetic lining: the magnetic fixing, the bolt is not needed, the installation and maintenance are convenient, the labor intensity of the worker is reduced, and the parking maintenance is reduced. Time, increase the operating rate of the mill; reduce the bolt hole of the end cap and reduce the leakage of the slurry; the quality of the lining plate is light, the power of the mill is reduced, the power consumption is saved, the noise is low, and the operation is reliable.
  • 1 to 3 are schematic views showing the basic structure of a metal magnetic backing plate formed by reinforcing a protective layer.
  • Fig. 1 is a cross-sectional view taken along line C-C of Fig. 2;
  • Fig. 2 is a view taken along the line A in Fig. 1;
  • Fig. 3 is a cross-sectional view taken along line B-B of Fig. 1;
  • FIGS. 4 to 6 are schematic views showing the structure of a metal magnetic backing plate formed by a reinforcing protective layer of the present invention in which a hemispherical magnetizer (7) is embedded.
  • Fig. 4 is a sectional view taken along line F-F of Fig. 5;
  • Figure 5 is a view taken in the direction of D in Figure 4 .
  • Fig. 6 is a cross-sectional view taken along line E-E of Fig. 4;
  • FIG. 7 to 9 are schematic views showing the structure of a metal magnetic backing plate formed by a reinforcing protective layer of the present invention in which the transverse ribs (5) pass through the center section of the lattice.
  • Figure 7 is a cross-sectional view taken along line I-I of Figure 8.
  • Fig. 8 is a view taken in the direction of arrow G of Fig. 7;
  • Fig. 9 is a cross-sectional view taken along line H-H of Fig. 7;
  • 10 to 12 are structural schematic views of a metal magnetic backing plate formed by a reinforcing protective layer of the present invention in which a transverse rib (5) passes through a center section of a lattice and is embedded with a hemispherical magnetizer (7).
  • Fig. 10 is a sectional view taken along line L-L of Fig. 11;
  • Figure 11 is a J-direction view of Figure 10 .
  • Figure 12 is a cross-sectional view taken along line K-K of Figure 10;
  • 13 to 15 are schematic views showing the basic structure of a conventional metal magnetic backing plate.
  • Figure 13 is a cross-sectional view taken along line P-P of Figure 14;
  • Figure 14 is a view taken along line M of Figure 13;
  • Figure 15 is a cross-sectional view showing the O-O of Figure 13;
  • 16 to 18 are schematic views showing the structure of a conventional metal magnetic backing plate in which a hemispherical magnetizer (7) is embedded.
  • Figure 16 is a cross-sectional view taken along line T-T of Figure 17;
  • Figure 17 is a view taken in the direction of Q in Figure 16 .
  • Figure 18 is a cross-sectional view taken along line R-R of Figure 16;
  • Fig. 19 is a view showing the working state of a metal magnetic backing plate (9) formed by a reinforcing protective layer of the present invention having a basic structure.
  • Fig. 20 is a view showing the operation of a metal magnetic backing plate (9) formed by a reinforcing protective layer of the present invention inlaid with a hemispherical magnetizer (7).
  • Figure 21 is a schematic view showing the working state of a conventional metal magnetic backing plate (12) of a basic structure.
  • Figure 22 is a schematic view showing the working state of a conventional metal magnetic backing plate (12) in which a hemispherical magnetizer (7) is embedded.
  • an outer casing of a metal magnetic lining plate formed by reinforcing a protective layer (2) a magnetic block group; (3) a lattice; (4) a pole rib; (5) a transverse rib; 6) shallow groove; (7) magnetizer; (8) outer casing of the existing metal magnetic liner; (9) a metal magnetic liner formed by the reinforcing protective layer of the present invention; (10) protected device ferromagnetic metal Surface; (11) protective layer; (12) existing metal magnetic liner.
  • the second section of the overflow ball mill has a specification of ⁇ 3.6m ⁇ 6.0m.
  • the material is magnetite ore, and the diameter of the steel ball is ⁇ 60mm.
  • a metal magnetic backing plate formed by a reinforcing protective layer of the present invention having a basic structure is shown in FIGS. 1 to 3.
  • the magnetic backing plate is composed of a casing (1), a magnet block (2) and an adhesive.
  • the outer casing (1) is cast according to the chemical composition of the non-magnetic steel, one side is the mounting surface, and is arranged in two rows and three columns by six cubic lattices (3); the other surface is the working surface, and two poles are ribbed (4) And four transverse ribs (5) enclose a shallow groove (6), the pole ribs (4) are located in the symmetry center plane of each row of lattices (3), the transverse ribs (5) and the pole ribs ( 4) Vertical, aligned with the side walls of the grid (3).
  • Each of the magnetic block groups (2) is composed of two ferrite magnetic blocks adsorbed to each other, and the number of the magnetic block groups (2) is the same as the number of the lattices (3), and is six sets, and the outer shape thereof is slightly smaller than the lattice (3). Dimensions.
  • Each of the lattices (3) is loaded with a set of magnetic block groups (2), and the magnetic block group (2) is firmly bonded in the lattice (3) with an adhesive, and the magnetic block group (2) is loaded into the lattice ( 3)
  • the polarity direction is a row of magnetic block groups (2) exposed to the N pole, and the other row of the magnetic block group (2) is exposed to the S pole. After the bonding is completed, the exposed surface of the magnetic block group (2) and the bottom surface of the outer casing (1) are in a plane or slightly concave.
  • a metal magnetic backing plate (9) of a reinforcing protective layer of the present invention which is sufficient to cover the inner surface of the barrel of the mill is manufactured in the same manner as described above.
  • the manufactured magnetic lining plate is installed in the ball mill by the magnetic field formed by the magnetic block group (2), and the magnetic lining plate is adsorbed one by one through the mounting surface on the inner surface of the ball mill barrel to be protected, so that each magnetic piece is made.
  • the same magnetic poles of the lining plate are arranged in a row along the axis direction of the ball mill and aligned.
  • the working faces of all the magnetic lining plates form a magnetic field alternately arranged along the circumferences of the ball mill barrel N and S poles, and the magnetic field strength of the center section of each row of magnetic poles is the lowest, N
  • the magnetic field strength at the symmetrical central section between the S poles is the highest.
  • the pole rib (4) is located in the central section of the magnetic pole at the position where the magnetic field strength is the lowest, so that the symmetry center of the shallow groove (6) is located at the symmetrical central section between the N and S poles with the highest magnetic field strength.
  • the protective layer (11) formed by the magnetite ore and the crushed steel ball with a thickness of 20-30 mm is adsorbed into the shallow groove (6) surrounded by the ribs (4) and the transverse ribs (5).
  • the polar rib (4) is located in the central section of the magnetic pole, at the position where the magnetic field strength is the lowest, and the shallow groove (6) is located in the region with the highest magnetic field strength, so the protective layer (11) is more than the existing one.
  • the magnetic liner is stronger and better protected, extending the life of the magnetic liner.
  • the second section of the overflow ball mill has a specification of ⁇ 5.0m ⁇ 6.5m.
  • the material is magnetite ore, and the diameter of the steel ball is ⁇ 60mm.
  • a metal magnetic backing plate formed by a reinforcing protective layer of the present invention incorporating a hemispherical magnetizer (7) is shown in Figs. 4-6.
  • the magnetic backing plate is composed of a casing (1), a magnet block (2) and an adhesive.
  • the magnetizer (7) is cast in accordance with the chemical composition of the wear-resistant magnetic steel, and then the outer casing (1) is cast according to the chemical composition of the non-magnetic steel, and the magnetizer (7) is cast thereon during the casting of the outer casing (1).
  • the heat treatment is carried out using a process suitable for both the outer casing (1) and the magnetizer (7).
  • the outer casing (1) has a mounting surface on one side, and is arranged in two rows and three columns by six cubic lattices (3); the other surface is a working surface, and a magnetizer (7) is cast in the center of each lattice (3), 2
  • the strip pole ribs (4) are respectively located in the symmetry center plane of the two rows of grids (3), spanning three magnetizers (7).
  • the four transverse ribs (5) are perpendicular to the pole ribs (4) and aligned with the side walls of the lattice (3), and the pole ribs (4) and the transverse ribs (5) enclose a shallow groove (6).
  • Each of the magnetic block groups (2) is composed of two ferrite magnetic blocks adsorbed to each other, and the number of the magnetic block groups (2) is the same as the number of the lattices (3), and is six sets, and the outer shape thereof is slightly smaller than the lattice (3). Dimensions.
  • Each of the lattices (3) is loaded with a set of magnetic block groups (2), and the magnetic block group (2) is firmly bonded in the lattice (3) with an adhesive, and the magnetic block group (2) is loaded into the lattice ( 3)
  • the polarity direction is a row of magnetic block groups (2) exposed to the N pole, and the other row of the magnetic block group (2) is exposed to the S pole. After the bonding is completed, the exposed surface of the magnetic block group (2) and the bottom surface of the outer casing (1) are in a plane or slightly concave.
  • a metal magnetic backing plate (9) formed of a reinforcing protective layer of the present invention in an amount sufficient to cover the inner surface of the mill barrel was produced in the same manner as described above.
  • the manufactured magnetic lining plate is installed in the ball mill by the magnetic field formed by the magnetic block group (2), and the magnetic lining plate is adsorbed one by one through the mounting surface on the inner surface of the ball mill barrel to be protected, so that each magnetic piece is made.
  • the same magnetic poles of the lining plate are arranged in a row along the axis direction of the ball mill and aligned.
  • the working faces of all the magnetic lining plates form a magnetic field alternately arranged along the circumferences of the ball mill barrel N and S poles, and the magnetic field strength of the center section of each row of magnetic poles is the lowest, N
  • the magnetic field strength at the symmetrical central section between the S poles is the highest.
  • the pole rib (4) is located in the central section of the magnetic pole at the position where the magnetic field strength is the lowest, so that the symmetry center of the shallow groove (6) is located at the symmetrical central section between the N and S poles with the highest magnetic field strength.
  • the protective layer (11) formed by the magnetite ore and the crushed steel ball with a thickness of 20-30 mm is adsorbed into the shallow groove (6) surrounded by the ribs (4) and the transverse ribs (5).
  • the polar rib (4) is located in the central section of the magnetic pole, at the position where the magnetic field strength is the lowest, and the shallow groove (6) is located in the region with the highest magnetic field strength, so the protective layer (11) is more than the existing one.
  • the magnetic liner is stronger and better protected, extending the life of the magnetic liner.
  • the magnetic field in the vicinity thereof can be enhanced by its excellent magnetic permeability to increase the adsorption strength of the protective layer (11).
  • the magnetizer (7) itself has a high hardness, which can improve the overall wear resistance of the magnetic liner. Therefore, the metal magnetic liner formed by the reinforcing protective layer of the present invention in which the hemispherical magnetizer (7) is embedded has a longer service life than the metal magnetic liner formed by the reinforcing protective layer of the present invention, but the cost thereof is also Higher.
  • the actual selection needs to be determined according to the actual needs of the working conditions.
  • the outer casing (1) and the magnet (7) material, the magnetic block (2), and the adhesive of the metal magnetic liner formed by the reinforcing protective layer are mature materials, and are easy to be marketed. Get on.
  • the outer casing (1) and the magnetizer (7) can be manufactured by a casting method, and the manufacturing process is mature.
  • the magnetic block (2) is placed in the lattice of the outer casing (1) and adhered with an adhesive, that is, the manufacturing is completed, the manufacturing method is simple, and the operation is easy.
  • the fabricated metal magnetic backing sheet formed by the reinforcing protective layer of the present invention can be used on the wear-resistant surface of the magnetically permeable metal to be protected, such as the surface of the ball mill and the gravel mill barrel or the surface of the ore chute.
  • the installation method is simple, and only the lining plate needs to be adsorbed one by one on the wear-resistant surface of the magnetic conductive metal to be protected.
  • the polar ribs (4) on the working surface of the metal magnetic lining housing (1) formed by the reinforcing protective layer of the present invention are located in a row of lattices (3) of the magnetic block group (2) having the same polarity Within the symmetry center plane, it is therefore located in the section with the lowest magnetic field strength of the pole.
  • the protective layer (11) is stronger than the existing magnetic lining, and can better protect the metal lining.
  • the metal magnetic lining plate formed by the reinforcing protective layer in the prior art compared with the existing metal magnetic lining plate, and is also the main purpose of its industrial application.
  • the metal magnetic lining plate formed by the reinforcing protective layer of the invention also has the following industrial application effects of the general magnetic lining: relying on magnetic fixing, no bolts, convenient installation and maintenance, reducing labor intensity of workers; Parking inspection time, improve mill operation rate; reduce end cap bolt holes and reduce slurry leakage; liner quality is light, reduce mill operation power, save power consumption; low noise, reliable operation.

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Sealing Using Fluids, Sealing Without Contact, And Removal Of Oil (AREA)
  • Crushing And Grinding (AREA)

Abstract

Provided is a metal magnetic lining formed by reinforcing protective layers. The metal magnetic lining is used for protecting an inner surface of a mill cylinder, and a ferromagnetic metal surface of an apparatus in contact with materials during material conveying, and reducing the abrasion of the surfaces. The lining is composed of a housing (1), magnetic block groups (2) and an adhesive. The housing (1) is made of non-magnetically conducting metallic materials, has one surface being a mounting surface composed of multiple cubic boxes (3), the boxes (3) being arranged to form a horizontally and perpendicularly aligned array, and has the other surface being a working surface on which poloidal rib plates (4) and horizontal rib plates (5) encircle shallow grooves (6). The magnetic block groups (2) are mounted in the boxes (3), and the polarity direction in which the magnetic block groups (2) are mounted in the boxes (3) enables the polarities of the magnetic block groups (2) in the same row to be the same, and the polarities of the magnetic block groups (2) in two adjacent rows to be opposite. The poloidal rib plates (4) on the working surface of the housing (1) are located in a surface of a symmetric centre of a row of boxes (3) in which the magnetic block groups (2) with the same polarities are mounted. By means of the arrangement of the poloidal rib plates (4), protective layers (11) dwelling in the shallow grooves (6) encircled by the poloidal rib plates (4) and the horizontal rib plates (5) remain continuous in a region with the highest magnetic field intensity, such that the protective layers (11) are more firmly attracted in the shallow grooves (6), thus better protecting a working surface of the magnetic lining and prolonging the service life of the magnetic lining.

Description

[根据细则26改正04.04.2018] 一种加强保护层形成的金属磁性衬板[Correction according to Rule 26 04.04.2018] A metal magnetic liner formed by a reinforced protective layer 技术领域Technical field
本发明涉及用于金属矿物、工业矿物、化工矿物、能源矿物和建材物料粉磨用磨机中保护磨机筒体,以及物料输送中保护与物料接触的设备铁磁性金属表面,减少这些表面磨损的一种加强保护层形成的金属磁性衬板。The invention relates to a grinding machine barrel for grinding minerals of metal minerals, industrial minerals, chemical minerals, energy minerals and building materials, and a ferromagnetic metal surface for protecting materials from contact with materials during material transportation, thereby reducing the wear of these surfaces A metal magnetic liner formed by a reinforcing protective layer.
背景技术Background technique
现有金属磁性衬板(12)的结构如图13~图15或图16~图18所示。图13~图15所示的金属磁性衬板由外壳(8)、磁块组(2)和粘接剂组成。外壳(8)用不导磁的金属材料制造,一面为安装面,由多个立方体形格子(3)组成,各个格子(3)排成横竖对齐的阵列;另一面为工作面,由极向筋板(4)和横向筋板(5)围成浅槽(6)。将磁块组(2)装入并用粘接剂牢固地粘接在格子(3)内,磁块组(2)装入格子(3)的极性方向使同一排磁块组(2)的极性相同,相邻两排磁块组(2)的极性相反,磁块组(2)的外露表面与外壳(8)底面在一个平面上或略凹入。极向筋板(4)沿着极性相同的一排磁块组(2)形成的磁极延伸方向延伸,并与格子(3)的与极性相同的一排磁块组(2)形成的磁极长度平行的侧壁对齐;横向筋板(5)与极向筋板(4)垂直,并与格子(3)的与极性相同的一排磁块组(2)形成的磁极长度垂直的侧壁对齐。The structure of the conventional metal magnetic backing plate (12) is as shown in Figs. 13 to 15 or Figs. 16 to 18 . The metal magnetic backing plate shown in Figs. 13 to 15 is composed of a casing (8), a magnetic block group (2), and an adhesive. The outer casing (8) is made of a non-magnetic metal material, one side is a mounting surface, and is composed of a plurality of cubic lattices (3), each grid (3) is arranged in an array of horizontal and vertical alignment; the other side is a working surface, and the The ribs (4) and the transverse ribs (5) enclose a shallow groove (6). The magnetic block group (2) is loaded and firmly bonded in the lattice (3) with an adhesive, and the magnetic block group (2) is loaded into the polarity direction of the lattice (3) so that the same row of magnetic block groups (2) The polarities are the same, the polarities of the adjacent two rows of magnetic block groups (2) are opposite, and the exposed surface of the magnetic block group (2) and the bottom surface of the outer casing (8) are in a plane or slightly concave. The pole ribs (4) extend along the magnetic pole extension direction formed by the row of magnetic block groups (2) having the same polarity, and are formed with the row of magnetic block groups (2) of the lattice (3) having the same polarity The side walls of the magnetic pole length are aligned; the transverse ribs (5) are perpendicular to the pole ribs (4) and perpendicular to the length of the pole formed by the row of magnetic blocks (2) of the lattice (3) having the same polarity The side walls are aligned.
使用时,借助磁块组(2)形成的磁场,将磁性衬板逐块通过安装面吸附在需要保护的表面(10)上,工作面上的极向筋板(4)和横向筋板(5)围成的浅槽(6)内吸附一层碎钢球和铁磁性物料组成保护层(11),使外壳表面避免直接磨损,从而延长衬板寿命。In use, by means of the magnetic field formed by the magnetic block group (2), the magnetic lining plate is adsorbed one by one through the mounting surface on the surface (10) to be protected, the pole ribs (4) and the transverse ribs on the working surface ( 5) The shallow groove (6) is surrounded by a layer of crushed steel balls and ferromagnetic materials to form a protective layer (11) to avoid direct wear on the surface of the casing, thereby prolonging the life of the liner.
在工况较恶劣的应用场合,需要在外壳(8)的工作面镶嵌半球形导磁体(7),如图16~图18所示。在这种情况下,导磁体(7)位于外壳(8)工作面上与格子(3)中心对应的位置上,也就是极向筋板(4)和横向筋板(5)围成的浅槽(6)的中心位置上。导磁体(7)具有优良的导磁性和耐磨性,可以提高衬板工作面的磁场强度,从而提高保护层(11)的牢固程度和外壳(8)的耐磨性。In applications where the operating conditions are harsh, it is necessary to embed a hemispherical magnetizer (7) on the working surface of the outer casing (8), as shown in Figures 16-18. In this case, the magnetizer (7) is located at a position corresponding to the center of the lattice (3) on the working surface of the casing (8), that is, shallowly bounded by the pole ribs (4) and the transverse ribs (5). Center position of the slot (6). The magnetizer (7) has excellent magnetic permeability and wear resistance, which can improve the magnetic field strength of the working surface of the lining, thereby improving the firmness of the protective layer (11) and the wear resistance of the outer casing (8).
上面陈述的现有金属磁性衬板(12)的工作状态如图21和图22所示。图21所示为最基本的现有金属磁性衬板(12)的工作状态,图22所示为外壳(8)的工作面镶嵌半球形导磁体(7)的现有金属磁性衬板(12)的工作状态。无论是否镶嵌半球形导磁体(7),工作面磁场的方向是从N极到S极,磁场强度最高的位置是N极和S极之间的对称中心面Y-Y断面处,磁场强度最低的位置是磁极(N极或S极)所在的X-X断面。由于极向筋板(4)正好位于磁性衬板工作面磁场强度最高的Y-Y断面内,使驻留在极向筋板(4)和横向筋板(5)围成的浅槽(6)内的保护层(11)在磁场强度最高的Y-Y断面处中断。保护层(11)依靠在磁性衬板的磁场作用下内部导磁性质点间的互相吸附而具有一定强度,磁场强度越高保护层(11)越牢固。由于不导磁材料制成的横向筋板(5)在磁场强度最高的Y-Y断面夹入保护层(11),使原本应该形成地最牢固的保护层(11)内部的磁阻增加,阻碍了保护层(11)内部质点之间的互相吸附,因而削弱了保护层(11)的牢固性,减弱了磁 性衬板的耐磨性,缩短了其使用寿命。The operational state of the prior art metal magnetic backing (12) set forth above is shown in Figures 21 and 22. Figure 21 shows the working state of the most basic prior art metal magnetic lining (12), and Figure 22 shows the existing metal magnetic lining of the working surface of the outer casing (8) inlaid with a hemispherical magnet (7) (12). ) work status. Regardless of whether the hemispherical magnetizer (7) is embedded or not, the direction of the magnetic field of the working surface is from the N pole to the S pole, and the position with the highest magnetic field strength is the position of the symmetrical center plane YY between the N pole and the S pole, and the position of the magnetic field strength is the lowest. It is the XX section where the magnetic pole (N pole or S pole) is located. Since the pole rib (4) is located in the YY section with the highest magnetic field strength of the working surface of the magnetic lining, the shallow grooving (6) surrounded by the pole rib (4) and the transverse rib (5) The protective layer (11) is interrupted at the YY section with the highest magnetic field strength. The protective layer (11) has a certain strength by mutual adsorption between the internal magnetic magnetic particles under the magnetic field of the magnetic lining plate, and the stronger the magnetic field strength, the stronger the protective layer (11). Since the transverse rib (5) made of a non-magnetic material is sandwiched between the protective layer (11) in the YY section having the highest magnetic field strength, the magnetic resistance inside the most protective layer (11) which should be formed is increased, which hinders The mutual adsorption between the internal particles of the protective layer (11) weakens the robustness of the protective layer (11), weakens the wear resistance of the magnetic liner, and shortens its service life.
发明内容Summary of the invention
为解决现有金属磁性衬板极向筋板(4)位于磁性衬板工作面磁场强度最高的Y-Y断面处,使驻留在极向筋板(4)和横向筋板(5)围成的浅槽(6)内的保护层(11)在磁场强度最高的Y-Y断面处中断,削弱了保护层(11)的牢固性,从而减弱了磁性衬板的耐磨性,缩短了其使用寿命的问题,本发明提出了一种加强保护层形成的金属磁性衬板。In order to solve the problem that the existing metal magnetic lining pole rib (4) is located at the YY section with the highest magnetic field strength on the working surface of the magnetic lining, so as to reside in the pole rib (4) and the transverse rib (5) The protective layer (11) in the shallow groove (6) is interrupted at the YY section with the highest magnetic field strength, which weakens the firmness of the protective layer (11), thereby weakening the wear resistance of the magnetic liner and shortening its service life. Problem, the present invention proposes a metal magnetic backing plate in which a protective layer is formed.
本发明解决其技术问题所采用的技术方案是:使外壳(1)工作面上的极向筋板(4)位于装有极性相同的磁块组(2)的一排格子(3)的对称中心面内。The technical solution adopted by the present invention to solve the technical problem is to make the pole ribs (4) on the working surface of the outer casing (1) be located in a row of lattices (3) equipped with the same magnetic block group (2). Symmetrical center plane.
本发明一种加强保护层形成的金属磁性衬板如图1~图12所示。图1~图3为本发明一种加强保护层形成的金属磁性衬板最基本的形式,由外壳(1)、磁块组(2)和粘接剂组成。外壳(1)用不导磁的金属材料制造,一面为安装面,由多个立方体形格子(3)组成,各个格子(3)排成横竖对齐的阵列;另一面为工作面,由极向筋板(4)和横向筋板(5)围成浅槽(6)。每个磁块组(2)由1至10块磁块互相吸附或用粘接剂粘接形成,磁块材料为永磁材料,磁块组(2)的数量与外壳(1)的格子(3)数量相同,外形尺寸略小于格子(3)的外形尺寸,外壳(1)的每个格子(3)中装入一组磁块组(2),并用粘接剂将磁块组(2)牢固地粘接在格子(4)内,磁块组(2)装入格子(3)的极性方向使沿极向筋板(4)长度排列的一排磁块组(2)极性相同,相邻的两排磁块组(2)极性相反,磁块组(2)的外露表面与外壳(1)底面在一个平面上或略凹入。极向筋板(4)与极性相同的一排磁块组(2)形成的磁极的延伸方向平行延伸,位于装有极性相同的磁块组(2)的一排格子(3)的对称中心面内;横向筋板(5)与极向筋板(4)垂直。A metal magnetic backing plate formed by a reinforcing protective layer of the present invention is shown in FIGS. 1 to 12. 1 to 3 show the most basic form of a metal magnetic backing plate formed by a reinforcing protective layer, which is composed of a casing (1), a magnetic block group (2) and an adhesive. The outer casing (1) is made of a non-magnetic metal material, one side is a mounting surface, and is composed of a plurality of cubic lattices (3), each grid (3) is arranged in a horizontally and vertically aligned array; the other side is a working surface, and the The ribs (4) and the transverse ribs (5) enclose a shallow groove (6). Each of the magnetic block groups (2) is formed by adsorbing 1 to 10 magnetic blocks or bonding with an adhesive, the magnetic block material is a permanent magnet material, and the number of the magnetic block groups (2) and the outer casing (1) are latticed ( 3) The same quantity, the outer dimension is slightly smaller than the outer dimension of the lattice (3), a set of magnetic blocks (2) is loaded into each lattice (3) of the outer casing (1), and the magnetic block group is assembled with an adhesive (2) Firmly bonded in the lattice (4), the magnetic block group (2) is loaded into the polarity direction of the lattice (3) so that a row of magnetic block groups (2) arranged along the length of the pole ribs (4) Similarly, the adjacent two rows of magnetic block groups (2) have opposite polarities, and the exposed surface of the magnetic block group (2) and the bottom surface of the outer casing (1) are in a plane or slightly concave. The pole ribs (4) extend in parallel with the extending direction of the magnetic poles formed by the row of magnetic blocks (2) of the same polarity, and are located in a row of lattices (3) of the magnetic block group (2) having the same polarity. The symmetry center plane; the transverse ribs (5) are perpendicular to the pole ribs (4).
使用时,借助磁块组(2)形成的磁场,将磁性衬板逐块通过安装面吸附在需要保护的表面(10)上,工作面上的极向筋板(4)和横向筋板(5)围成的浅槽(6)内吸附一层碎钢球和铁磁性物料组成保护层(11),使外壳表面避免直接磨损,从而延长衬板寿命。In use, by means of the magnetic field formed by the magnetic block group (2), the magnetic lining plate is adsorbed one by one through the mounting surface on the surface (10) to be protected, the pole ribs (4) and the transverse ribs on the working surface ( 5) The shallow groove (6) is surrounded by a layer of crushed steel balls and ferromagnetic materials to form a protective layer (11) to avoid direct wear on the surface of the casing, thereby prolonging the life of the liner.
在工况较恶劣的应用场合,需要在外壳(1)的工作面镶嵌半球形导磁体(7),如图4~图6所示。在这种情况下,导磁体(7)位于外壳(1)工作面上与格子(3)中心对应的位置上,这时极向筋板(4)跨越导磁体(7)的中心纵断面。In applications where the operating conditions are harsh, it is necessary to embed a hemispherical magnetizer (7) on the working surface of the outer casing (1), as shown in Figures 4-6. In this case, the magnetizer (7) is located at a position corresponding to the center of the lattice (3) on the working surface of the casing (1), at which point the pole rib (4) spans the central longitudinal section of the magnetizer (7).
横向筋板(5)起加强外壳(1)结构强度和防止保护层(11)沿磁极方向移动,以提高保护层(11)的牢固性的作用。横向筋板(5)的位置不影响磁场强度大小,因此不影响保护层(11)的牢固性,可以位于沿磁极长度上的任意位置,其最常见的位置或者与格子(3)的侧壁对齐,或者在格子(3)的横向对称中心面内。横向筋板(5)与格子(3)的侧壁对齐的基本形式的本发明一种加强保护层形成的金属磁性衬板如图1~图3所示,镶嵌半球形导磁体(7)的本发明一种加强保护层形成的金属磁性衬板如图4~图6所示。横向筋板(5)在格子(3)的横向对称中心面内的基本形式的本发明一种加强保护层形成的金属磁性衬板如图7~图9所示,镶嵌半球形导磁体(7)的本发明一种加强保护层形成的金属磁性衬板如图10~图12所示。The transverse ribs (5) serve to strengthen the structural strength of the outer casing (1) and prevent the protective layer (11) from moving in the direction of the magnetic pole to enhance the firmness of the protective layer (11). The position of the transverse ribs (5) does not affect the strength of the magnetic field, so it does not affect the robustness of the protective layer (11). It can be located anywhere along the length of the magnetic pole, its most common position or with the side walls of the lattice (3). Align, or within the transversely symmetrical center plane of the grid (3). A metal magnetic backing plate formed by a reinforcing protective layer of the present invention in a basic form in which the transverse ribs (5) are aligned with the side walls of the lattice (3), as shown in Figs. 1 to 3, inlaid with a hemispherical magnetizer (7) A metal magnetic backing plate formed by a reinforcing protective layer of the present invention is shown in Figs. 4 to 6 . A metal magnetic backing plate formed by a reinforcing protective layer of the present invention in a basic form of a transverse rib (5) in a transversely symmetrical central plane of the lattice (3), as shown in Figs. 7 to 9, a hemispherical magnetizer (7) A metal magnetic backing plate formed by a reinforcing protective layer of the present invention is shown in Figs. 10 to 12 .
上面陈述的本发明一种加强保护层形成的金属磁性衬板(9)工作状态如图19和图20所示。图19所示为最基本的本发明一种加强保护层形成的金属磁性衬板(9)的工作状态,图20所示为外壳(1)的工作面镶嵌半球形导磁体(7)的本发明一种加强保护层形成的金属磁性衬板(9)的工作状态。无论是否镶嵌半球形导磁体(7),工作面磁场的方向是从N极到S极,磁场强度最高的位置是N极和S极之间的对称中心面Y-Y断面处,磁场强度最低的位置是磁极(N极或S极)所在的X-X断面。由于极向筋板(4)位于磁性衬板工作面磁场强度最低的X-X断面内,使驻留在极向筋板(4)和横向筋板(5)围成的浅槽(6)内的保护层(11)在磁场强度最高的Y-Y断面处保持连续,保护层(11)内的导磁质点保持良好的互相吸附作用,使得保护层(11)借助高磁场强度达到最大的牢固程度,从而加强了磁性衬板的耐磨性,延长了其使用寿命。The working state of the metal magnetic backing (9) formed by a reinforcing protective layer of the present invention as set forth above is as shown in Figs. 19 and 20. Figure 19 shows the working state of the metal magnetic liner (9) formed by a reinforced protective layer of the most basic invention, and Figure 20 shows the working surface of the outer casing (1) inlaid with a semi-spherical magnetizer (7). An operational state of a metal magnetic backing plate (9) formed by reinforcing a protective layer is invented. Regardless of whether the hemispherical magnetizer (7) is embedded or not, the direction of the magnetic field of the working surface is from the N pole to the S pole, and the position with the highest magnetic field strength is the position of the symmetrical center plane YY between the N pole and the S pole, and the position of the magnetic field strength is the lowest. It is the XX section where the magnetic pole (N pole or S pole) is located. Since the pole rib (4) is located in the XX section with the lowest magnetic field strength of the working surface of the magnetic lining, the shallow rib (6) which resides in the pole rib (4) and the transverse rib (5) The protective layer (11) is kept continuous at the YY section with the highest magnetic field strength, and the magnetic conductive points in the protective layer (11) maintain good mutual adsorption, so that the protective layer (11) achieves the maximum firmness by the high magnetic field strength, thereby The wear resistance of the magnetic liner is enhanced and its service life is extended.
本发明一种加强保护层形成的金属磁性衬板的有益效果是:使得驻留在极向筋板(4)和横向筋板(5)围成的浅槽(6)内的保护层(11)在磁场强度最高的区域保持连续,从而保护层(11)更牢固地吸附在浅槽(6)中,使磁性衬板工作面得到更好地保护,延长磁性衬板的使用寿命。The beneficial effect of the metal magnetic backing plate formed by the reinforcing protective layer of the present invention is that the protective layer (11) residing in the shallow groove (6) surrounded by the pole ribs (4) and the transverse ribs (5) ) Maintaining continuity in the region with the highest magnetic field strength, so that the protective layer (11) is more firmly adsorbed in the shallow groove (6), so that the working surface of the magnetic liner is better protected and the service life of the magnetic liner is prolonged.
除此之外,本发明一种加强保护层形成的金属磁性衬板还具有一般金属磁性衬板共同的有益效果:依靠磁性固定,不需螺栓,安装维护方便,减轻工人劳动强度;减少停车检修时间,提高磨机作业率;减少端盖螺栓孔,减少矿浆泄漏现象;衬板质量轻,降低磨机运转功率,节约电耗;噪音低,运行可靠等。In addition, the metal magnetic lining plate formed by the reinforcing protective layer of the invention has the common beneficial effects of the general metal magnetic lining: the magnetic fixing, the bolt is not needed, the installation and maintenance are convenient, the labor intensity of the worker is reduced, and the parking maintenance is reduced. Time, increase the operating rate of the mill; reduce the bolt hole of the end cap and reduce the leakage of the slurry; the quality of the lining plate is light, the power of the mill is reduced, the power consumption is saved, the noise is low, and the operation is reliable.
附图的简要说明BRIEF DESCRIPTION OF THE DRAWINGS
图1~图3为本发明一种加强保护层形成的金属磁性衬板的基本结构示意图。1 to 3 are schematic views showing the basic structure of a metal magnetic backing plate formed by reinforcing a protective layer.
图1为图2的C-C断面剖视图。Fig. 1 is a cross-sectional view taken along line C-C of Fig. 2;
图2为图1的A向视图。Fig. 2 is a view taken along the line A in Fig. 1;
图3为图1的B-B断面剖视图。Fig. 3 is a cross-sectional view taken along line B-B of Fig. 1;
图4~图6为镶嵌半球形导磁体(7)的本发明一种加强保护层形成的金属磁性衬板的结构示意图。4 to 6 are schematic views showing the structure of a metal magnetic backing plate formed by a reinforcing protective layer of the present invention in which a hemispherical magnetizer (7) is embedded.
图4为图5的F-F断面剖视图。Fig. 4 is a sectional view taken along line F-F of Fig. 5;
图5为图4的D向视图。Figure 5 is a view taken in the direction of D in Figure 4 .
图6为图4的E-E断面剖视图。Fig. 6 is a cross-sectional view taken along line E-E of Fig. 4;
图7~图9为横向筋板(5)通过格子中心断面的本发明一种加强保护层形成的金属磁性衬板的结构示意图。7 to 9 are schematic views showing the structure of a metal magnetic backing plate formed by a reinforcing protective layer of the present invention in which the transverse ribs (5) pass through the center section of the lattice.
图7为图8的I-I断面剖视图。Figure 7 is a cross-sectional view taken along line I-I of Figure 8;
图8为图7的G向视图。Fig. 8 is a view taken in the direction of arrow G of Fig. 7;
图9为图7的H-H断面剖视图。Fig. 9 is a cross-sectional view taken along line H-H of Fig. 7;
图10~图12为横向筋板(5)通过格子中心断面,同时镶嵌半球形导磁体(7)的本发明一种加强保护层形成的金属磁性衬板的结构示意图。10 to 12 are structural schematic views of a metal magnetic backing plate formed by a reinforcing protective layer of the present invention in which a transverse rib (5) passes through a center section of a lattice and is embedded with a hemispherical magnetizer (7).
图10为图11的L-L断面剖视图。Fig. 10 is a sectional view taken along line L-L of Fig. 11;
图11为图10的J向视图。Figure 11 is a J-direction view of Figure 10 .
图12为图10的K-K断面剖视图。Figure 12 is a cross-sectional view taken along line K-K of Figure 10;
图13~图15为现有金属磁性衬板的基本结构示意图。13 to 15 are schematic views showing the basic structure of a conventional metal magnetic backing plate.
图13为图14的P-P断面剖视图。Figure 13 is a cross-sectional view taken along line P-P of Figure 14;
图14为图13的M向视图。Figure 14 is a view taken along line M of Figure 13;
图15为图13的O-O断面剖视图。Figure 15 is a cross-sectional view showing the O-O of Figure 13;
图16~图18为镶嵌半球形导磁体(7)的现有金属磁性衬板的结构示意图。16 to 18 are schematic views showing the structure of a conventional metal magnetic backing plate in which a hemispherical magnetizer (7) is embedded.
图16为图17的T-T断面剖视图。Figure 16 is a cross-sectional view taken along line T-T of Figure 17;
图17为图16的Q向视图。Figure 17 is a view taken in the direction of Q in Figure 16 .
图18为图16的R-R断面剖视图。Figure 18 is a cross-sectional view taken along line R-R of Figure 16;
图19为基本结构的本发明一种加强保护层形成的金属磁性衬板(9)的工作状态示意图。Fig. 19 is a view showing the working state of a metal magnetic backing plate (9) formed by a reinforcing protective layer of the present invention having a basic structure.
图20为镶嵌半球形导磁体(7)的本发明一种加强保护层形成的金属磁性衬板(9)的工作状态示意图。Fig. 20 is a view showing the operation of a metal magnetic backing plate (9) formed by a reinforcing protective layer of the present invention inlaid with a hemispherical magnetizer (7).
图21为基本结构的现有金属磁性衬板(12)的工作状态示意图。Figure 21 is a schematic view showing the working state of a conventional metal magnetic backing plate (12) of a basic structure.
图22为镶嵌半球形导磁体(7)的现有金属磁性衬板(12)工作状态示意图。Figure 22 is a schematic view showing the working state of a conventional metal magnetic backing plate (12) in which a hemispherical magnetizer (7) is embedded.
图中:(1)本发明一种加强保护层形成的金属磁性衬板的外壳;(2)磁块组;(3)格子;(4)极向筋板;(5)横向筋板;(6)浅槽;(7)导磁体;(8)现有金属磁性衬板的外壳;(9)本发明一种加强保护层形成的金属磁性衬板;(10)被保护的设备铁磁性金属表面;(11)保护层;(12)现有金属磁性衬板。In the drawings: (1) an outer casing of a metal magnetic lining plate formed by reinforcing a protective layer; (2) a magnetic block group; (3) a lattice; (4) a pole rib; (5) a transverse rib; 6) shallow groove; (7) magnetizer; (8) outer casing of the existing metal magnetic liner; (9) a metal magnetic liner formed by the reinforcing protective layer of the present invention; (10) protected device ferromagnetic metal Surface; (11) protective layer; (12) existing metal magnetic liner.
实施方式Implementation
【实施例1】[Example 1]
第二段溢流型球磨机,规格Φ3.6m×6.0m。物料为磁铁矿石,钢球直径≤60mm。采用基本结构的本发明一种加强保护层形成的金属磁性衬板,如图1~图3所示。The second section of the overflow ball mill has a specification of Φ3.6m×6.0m. The material is magnetite ore, and the diameter of the steel ball is ≤60mm. A metal magnetic backing plate formed by a reinforcing protective layer of the present invention having a basic structure is shown in FIGS. 1 to 3.
磁性衬板由外壳(1)、磁块组(2)和粘接剂组成。外壳(1)按照不导磁钢的化学成分铸造,一面为安装面,由6个立方体形格子(3)排成2排3列;另一面为工作面,由2条极向筋板(4)和4条横向筋板(5)围成浅槽(6),极向筋板(4)位于每排格子(3)的对称中心平面内,横向筋板(5)与极向筋板(4)垂直,与格子(3)侧壁对齐。每个磁块组(2)由2块铁氧体磁块互相吸附组成,磁块组(2)的数量与格子(3)数量相同,为6组,其外形尺寸略小于格子(3)的外形尺寸。每个格子(3)中装入一组磁块组(2),并用粘接剂将磁块组(2)牢固地粘接在格子(3)内,磁块组(2)装入格子(3)的极性方向为一排磁块组(2)为N极外露,另一排磁块组(2)为S极外露。粘接完成后磁块组(2)的外露表面与外壳(1)底面在一个平面上或略凹入。The magnetic backing plate is composed of a casing (1), a magnet block (2) and an adhesive. The outer casing (1) is cast according to the chemical composition of the non-magnetic steel, one side is the mounting surface, and is arranged in two rows and three columns by six cubic lattices (3); the other surface is the working surface, and two poles are ribbed (4) And four transverse ribs (5) enclose a shallow groove (6), the pole ribs (4) are located in the symmetry center plane of each row of lattices (3), the transverse ribs (5) and the pole ribs ( 4) Vertical, aligned with the side walls of the grid (3). Each of the magnetic block groups (2) is composed of two ferrite magnetic blocks adsorbed to each other, and the number of the magnetic block groups (2) is the same as the number of the lattices (3), and is six sets, and the outer shape thereof is slightly smaller than the lattice (3). Dimensions. Each of the lattices (3) is loaded with a set of magnetic block groups (2), and the magnetic block group (2) is firmly bonded in the lattice (3) with an adhesive, and the magnetic block group (2) is loaded into the lattice ( 3) The polarity direction is a row of magnetic block groups (2) exposed to the N pole, and the other row of the magnetic block group (2) is exposed to the S pole. After the bonding is completed, the exposed surface of the magnetic block group (2) and the bottom surface of the outer casing (1) are in a plane or slightly concave.
按照上述方法制造完全相同的数量足够覆盖磨机筒体内表面的本发明一种加强保护层形 成的金属磁性衬板(9)。将制造完成的磁性衬板安装在球磨机内,安装方法是借助磁块组(2)形成的磁场,将磁性衬板逐块通过安装面吸附在需要保护的球磨机筒体内表面上,使每块磁性衬板的相同磁极沿球磨机轴线方向排成一排并对齐,全部磁性衬板的工作面形成沿球磨机筒体圆周N、S极交替排列的磁场,每排磁极的中心断面处磁场强度最低,N、S极之间的对称中心断面处磁场强度最高。极向筋板(4)位于磁极中心断面内,位于磁场强度最低的位置,使浅槽(6)的对称中心位于磁场强度最高的N、S极之间的对称中心断面处。A metal magnetic backing plate (9) of a reinforcing protective layer of the present invention which is sufficient to cover the inner surface of the barrel of the mill is manufactured in the same manner as described above. The manufactured magnetic lining plate is installed in the ball mill by the magnetic field formed by the magnetic block group (2), and the magnetic lining plate is adsorbed one by one through the mounting surface on the inner surface of the ball mill barrel to be protected, so that each magnetic piece is made. The same magnetic poles of the lining plate are arranged in a row along the axis direction of the ball mill and aligned. The working faces of all the magnetic lining plates form a magnetic field alternately arranged along the circumferences of the ball mill barrel N and S poles, and the magnetic field strength of the center section of each row of magnetic poles is the lowest, N The magnetic field strength at the symmetrical central section between the S poles is the highest. The pole rib (4) is located in the central section of the magnetic pole at the position where the magnetic field strength is the lowest, so that the symmetry center of the shallow groove (6) is located at the symmetrical central section between the N and S poles with the highest magnetic field strength.
球磨机工作时,极向筋板(4)和横向筋板(5)围成的浅槽(6)内吸附一层20~30mm厚度的磁铁矿石和碎钢球形成的保护层(11),由于与现有磁性衬板不同,极向筋板(4)位于磁极中心断面内,位于磁场强度最低的位置,浅槽(6)位于磁场强度最高的区域内,因此保护层(11)较现有磁性衬板的更牢固,能够更好地起到保护作用,从而延长磁性衬板的使用寿命。When the ball mill is working, the protective layer (11) formed by the magnetite ore and the crushed steel ball with a thickness of 20-30 mm is adsorbed into the shallow groove (6) surrounded by the ribs (4) and the transverse ribs (5). Unlike the existing magnetic lining, the polar rib (4) is located in the central section of the magnetic pole, at the position where the magnetic field strength is the lowest, and the shallow groove (6) is located in the region with the highest magnetic field strength, so the protective layer (11) is more than the existing one. The magnetic liner is stronger and better protected, extending the life of the magnetic liner.
【实施例2】[Example 2]
第二段溢流型球磨机,规格Φ5.0m×6.5m。物料为磁铁矿石,钢球直径≤60mm。采用镶嵌半球形导磁体(7)的本发明一种加强保护层形成的金属磁性衬板,如图4~图6所示。The second section of the overflow ball mill has a specification of Φ5.0m×6.5m. The material is magnetite ore, and the diameter of the steel ball is ≤60mm. A metal magnetic backing plate formed by a reinforcing protective layer of the present invention incorporating a hemispherical magnetizer (7) is shown in Figs. 4-6.
磁性衬板由外壳(1)、磁块组(2)和粘接剂组成。首先按照耐磨导磁钢的化学成分铸造导磁体(7),然后按照不导磁钢的化学成分铸造外壳(1),铸造外壳(1)过程中在其上镶铸导磁体(7)。采用同时适合外壳(1)和导磁体(7)的工艺进行热处理。外壳(1)一面为安装面,由6个立方体形格子(3)排成2排3列;另一面为工作面,导磁体(7)镶铸于每个格子(3)的中心处,2条极向筋板(4)分别位于2排格子(3)的对称中心平面内,跨越3个导磁体(7)。4条横向筋板(5)与极向筋板(4)垂直,与格子(3)侧壁对齐,极向筋板(4)和横向筋板(5)围成浅槽(6)。每个磁块组(2)由2块铁氧体磁块互相吸附组成,磁块组(2)的数量与格子(3)数量相同,为6组,其外形尺寸略小于格子(3)的外形尺寸。每个格子(3)中装入一组磁块组(2),并用粘接剂将磁块组(2)牢固地粘接在格子(3)内,磁块组(2)装入格子(3)的极性方向为一排磁块组(2)为N极外露,另一排磁块组(2)为S极外露。粘接完成后磁块组(2)的外露表面与外壳(1)底面在一个平面上或略凹入。The magnetic backing plate is composed of a casing (1), a magnet block (2) and an adhesive. First, the magnetizer (7) is cast in accordance with the chemical composition of the wear-resistant magnetic steel, and then the outer casing (1) is cast according to the chemical composition of the non-magnetic steel, and the magnetizer (7) is cast thereon during the casting of the outer casing (1). The heat treatment is carried out using a process suitable for both the outer casing (1) and the magnetizer (7). The outer casing (1) has a mounting surface on one side, and is arranged in two rows and three columns by six cubic lattices (3); the other surface is a working surface, and a magnetizer (7) is cast in the center of each lattice (3), 2 The strip pole ribs (4) are respectively located in the symmetry center plane of the two rows of grids (3), spanning three magnetizers (7). The four transverse ribs (5) are perpendicular to the pole ribs (4) and aligned with the side walls of the lattice (3), and the pole ribs (4) and the transverse ribs (5) enclose a shallow groove (6). Each of the magnetic block groups (2) is composed of two ferrite magnetic blocks adsorbed to each other, and the number of the magnetic block groups (2) is the same as the number of the lattices (3), and is six sets, and the outer shape thereof is slightly smaller than the lattice (3). Dimensions. Each of the lattices (3) is loaded with a set of magnetic block groups (2), and the magnetic block group (2) is firmly bonded in the lattice (3) with an adhesive, and the magnetic block group (2) is loaded into the lattice ( 3) The polarity direction is a row of magnetic block groups (2) exposed to the N pole, and the other row of the magnetic block group (2) is exposed to the S pole. After the bonding is completed, the exposed surface of the magnetic block group (2) and the bottom surface of the outer casing (1) are in a plane or slightly concave.
按照上述方法制造完全相同的数量足够覆盖磨机筒体内表面的本发明一种加强保护层形成的金属磁性衬板(9)。将制造完成的磁性衬板安装在球磨机内,安装方法是借助磁块组(2)形成的磁场,将磁性衬板逐块通过安装面吸附在需要保护的球磨机筒体内表面上,使每块磁性衬板的相同磁极沿球磨机轴线方向排成一排并对齐,全部磁性衬板的工作面形成沿球磨机筒体圆周N、S极交替排列的磁场,每排磁极的中心断面处磁场强度最低,N、S极之间的对称中心断面处磁场强度最高。极向筋板(4)位于磁极中心断面内,位于磁场强度最低的位置,使浅槽(6)的对称中心位于磁场强度最高的N、S极之间的对称中心断面处。A metal magnetic backing plate (9) formed of a reinforcing protective layer of the present invention in an amount sufficient to cover the inner surface of the mill barrel was produced in the same manner as described above. The manufactured magnetic lining plate is installed in the ball mill by the magnetic field formed by the magnetic block group (2), and the magnetic lining plate is adsorbed one by one through the mounting surface on the inner surface of the ball mill barrel to be protected, so that each magnetic piece is made. The same magnetic poles of the lining plate are arranged in a row along the axis direction of the ball mill and aligned. The working faces of all the magnetic lining plates form a magnetic field alternately arranged along the circumferences of the ball mill barrel N and S poles, and the magnetic field strength of the center section of each row of magnetic poles is the lowest, N The magnetic field strength at the symmetrical central section between the S poles is the highest. The pole rib (4) is located in the central section of the magnetic pole at the position where the magnetic field strength is the lowest, so that the symmetry center of the shallow groove (6) is located at the symmetrical central section between the N and S poles with the highest magnetic field strength.
球磨机工作时,极向筋板(4)和横向筋板(5)围成的浅槽(6)内吸附一层20~30mm厚度的磁铁矿石和碎钢球形成的保护层(11),由于与现有磁性衬板不同,极向筋板(4)位于磁极中心断面内,位于磁场强度最低的位置,浅槽(6)位于磁场强度最高的区域内,因此保护层(11)较现有磁 性衬板的更牢固,能够更好地起到保护作用,从而延长磁性衬板的使用寿命。由于存在导磁体(7),可利用其优良的导磁性加强其附近的磁场,提高对保护层(11)的吸附强度。同时,导磁体(7)本身具有较高的硬度,可以提高磁性衬板的整体耐磨性。因此,镶嵌半球形导磁体(7)的本发明一种加强保护层形成的金属磁性衬板的使用寿命优于基本结构的本发明一种加强保护层形成的金属磁性衬板,但其成本也较高。实际选用需根据工况的实际需要决定。When the ball mill is working, the protective layer (11) formed by the magnetite ore and the crushed steel ball with a thickness of 20-30 mm is adsorbed into the shallow groove (6) surrounded by the ribs (4) and the transverse ribs (5). Unlike the existing magnetic lining, the polar rib (4) is located in the central section of the magnetic pole, at the position where the magnetic field strength is the lowest, and the shallow groove (6) is located in the region with the highest magnetic field strength, so the protective layer (11) is more than the existing one. The magnetic liner is stronger and better protected, extending the life of the magnetic liner. Due to the presence of the magnetizer (7), the magnetic field in the vicinity thereof can be enhanced by its excellent magnetic permeability to increase the adsorption strength of the protective layer (11). At the same time, the magnetizer (7) itself has a high hardness, which can improve the overall wear resistance of the magnetic liner. Therefore, the metal magnetic liner formed by the reinforcing protective layer of the present invention in which the hemispherical magnetizer (7) is embedded has a longer service life than the metal magnetic liner formed by the reinforcing protective layer of the present invention, but the cost thereof is also Higher. The actual selection needs to be determined according to the actual needs of the working conditions.
工业实用性Industrial applicability
按上述实施方式,本发明一种加强保护层形成的金属磁性衬板的外壳(1)和磁体(7)材料、磁块(2)、以及粘接剂均为成熟的材料,很容易在市场上获取。外壳(1)和导磁体(7)可以采用铸造方法制造,制造工艺成熟。将磁块(2)放入外壳(1)的格子中,用粘接剂粘牢,即制造完成,制造方法简单,很容易操作。According to the above embodiment, the outer casing (1) and the magnet (7) material, the magnetic block (2), and the adhesive of the metal magnetic liner formed by the reinforcing protective layer are mature materials, and are easy to be marketed. Get on. The outer casing (1) and the magnetizer (7) can be manufactured by a casting method, and the manufacturing process is mature. The magnetic block (2) is placed in the lattice of the outer casing (1) and adhered with an adhesive, that is, the manufacturing is completed, the manufacturing method is simple, and the operation is easy.
制造完成的本发明一种加强保护层形成的金属磁性衬板可用于需要保护的导磁金属受磨损表面上,例如球磨机和砾磨机筒体内表面或矿石溜槽表面上。其安装方法简单,只需要将衬板逐块吸附在需要保护的导磁金属受磨损表面上即可。The fabricated metal magnetic backing sheet formed by the reinforcing protective layer of the present invention can be used on the wear-resistant surface of the magnetically permeable metal to be protected, such as the surface of the ball mill and the gravel mill barrel or the surface of the ore chute. The installation method is simple, and only the lining plate needs to be adsorbed one by one on the wear-resistant surface of the magnetic conductive metal to be protected.
由于本发明一种加强保护层形成的金属磁性衬板外壳(1)工作面上的极向筋板(4)位于装有极性相同的磁块组(2)的一排格子(3)的对称中心面内,因此位于磁极所在的磁场强度最低的断面内。这使极向筋板(4)和横向筋板(5)围成的浅槽(6)位于磁场强度最高的区域内,避免了现有磁性衬板极向筋板位于磁场强度最高的区域内,妨碍保护层(11)的形成的弊病,保护层(11)较现有磁性衬板的更牢固,能够更好地起到保护作用,从而延长磁性衬板的使用寿命。Since the polar ribs (4) on the working surface of the metal magnetic lining housing (1) formed by the reinforcing protective layer of the present invention are located in a row of lattices (3) of the magnetic block group (2) having the same polarity Within the symmetry center plane, it is therefore located in the section with the lowest magnetic field strength of the pole. This allows the shallow groove (6) surrounded by the pole rib (4) and the transverse rib (5) to be located in the region with the highest magnetic field strength, which avoids the existing magnetic lining pole to the rib in the region with the highest magnetic field strength. In order to hinder the formation of the protective layer (11), the protective layer (11) is stronger than the existing magnetic lining, and can better protect the metal lining.
延长金属磁性衬板寿命是本发明一种加强保护层形成的金属磁性衬板较现有金属磁性衬板在应用效果上优越的主要特点,也是其工业应用的主要目的。除此之外,本发明一种加强保护层形成的金属磁性衬板还具有一般磁性衬板都具有的以下工业应用效果:依靠磁性固定,不需螺栓,安装维护方便,减轻工人劳动强度;减少停车检修时间,提高磨机作业率;减少端盖螺栓孔,减少矿浆泄漏现象;衬板质量轻,降低磨机运转功率,节约电耗;噪音低,运行可靠等。Extending the life of the metal magnetic lining is the main feature of the metal magnetic lining plate formed by the reinforcing protective layer in the prior art compared with the existing metal magnetic lining plate, and is also the main purpose of its industrial application. In addition, the metal magnetic lining plate formed by the reinforcing protective layer of the invention also has the following industrial application effects of the general magnetic lining: relying on magnetic fixing, no bolts, convenient installation and maintenance, reducing labor intensity of workers; Parking inspection time, improve mill operation rate; reduce end cap bolt holes and reduce slurry leakage; liner quality is light, reduce mill operation power, save power consumption; low noise, reliable operation.

Claims (5)

  1. 一种加强保护层形成的金属磁性衬板,由外壳(1)、磁块组(2)和粘结剂制作而成,其特征在于:外壳(1)工作面上的极向筋板(4)位于装有极性相同的磁块组(2)的一排格子(3)的对称中心面内。A metal magnetic lining plate formed by reinforcing a protective layer is made of a casing (1), a magnetic block group (2) and an adhesive, and is characterized by: a pole rib (4) on the working surface of the casing (1) ) lie in the symmetrical center plane of a row of lattices (3) containing the same group of magnetic blocks (2) of the same polarity.
  2. 根据权利要求1所述的一种加强保护层形成的金属磁性衬板,其特征在于:外壳(1)用不导磁的金属材料制造,一面为安装面,由多个立方体形格子(3)组成,各个格子(3)排成横竖对齐的阵列,另一面为工作面,由极向筋板(4)和横向筋板(5)围成浅槽(6)。A metal magnetic backing plate formed by a reinforcing protective layer according to claim 1, wherein the outer casing (1) is made of a non-magnetic metal material, and one side is a mounting surface, and a plurality of cubic lattices (3) In the composition, each grid (3) is arranged in an array aligned horizontally and vertically, and the other side is a working surface, which is surrounded by a pole (4) and a transverse rib (5) into a shallow groove (6).
  3. 根据权利要求1所述的一种加强保护层形成的金属磁性衬板,其特征在于:每个磁块组(2)由1至10块磁块互相吸附或用粘接剂粘接形成,磁块材料为永磁材料,磁块组(2)的数量与外壳(1)的格子(3)数量相同,外形尺寸略小于格子(3)的外形尺寸,外壳(1)的每个格子(3)中装入一组磁块组(2),并用粘接剂将磁块组(2)牢固地粘接在格子(4)内,磁块组(2)装入格子(3)的极性方向使沿极向筋板(4)排列的一排磁块组(2)极性相同,相邻的两排磁块组(2)极性相反。A metal magnetic backing plate formed by a reinforcing protective layer according to claim 1, wherein each of the magnetic block groups (2) is formed by adsorbing one to ten magnetic blocks or bonding with an adhesive, magnetic The block material is a permanent magnet material, the number of the magnetic block group (2) is the same as the number of the lattice (3) of the outer casing (1), the outer shape is slightly smaller than the outer shape of the lattice (3), and each lattice of the outer casing (1) (3) a set of magnetic block groups (2), and the magnetic block group (2) is firmly bonded in the lattice (4) with an adhesive, and the magnetic block group (2) is loaded into the polarity of the lattice (3) The direction is such that a row of magnetic block groups (2) arranged along the pole ribs (4) have the same polarity, and the adjacent two rows of magnetic block groups (2) have opposite polarities.
  4. 根据权利要求1所述的一种加强保护层形成的金属磁性衬板,其特征在于:外壳(1)工作面上与格子(3)中心对应的位置可以镶嵌半球形导磁体(7),这时极向筋板(4)跨越导磁体(7)的中心纵断面。A metal magnetic backing plate formed by a reinforcing protective layer according to claim 1, wherein a position corresponding to the center of the lattice (3) on the working surface of the outer casing (1) can be embedded with a hemispherical magnetizer (7), which The time pole straddles the rib (4) across the central longitudinal section of the magnetizer (7).
  5. 根据权利要求1所述的一种加强保护层形成的金属磁性衬板,其特征在于:横向筋板(5)可以位于磁极长度上的任意位置,其最常见的位置或者与格子(3)的侧壁对齐,或者在格子(3)的横向对称中心面内。A metal magnetic backing plate formed by a reinforcing protective layer according to claim 1, wherein the transverse ribs (5) can be located at any position on the length of the magnetic pole, the most common position or the lattice (3) The side walls are aligned or within the transversely symmetrical center plane of the lattice (3).
PCT/CN2018/000053 2018-01-29 2018-01-29 Metal magnetic lining formed by reinforcing protective layers WO2019144251A1 (en)

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