WO2019143084A1 - Chocolate hardtack manufacturing apparatus - Google Patents

Chocolate hardtack manufacturing apparatus Download PDF

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Publication number
WO2019143084A1
WO2019143084A1 PCT/KR2019/000533 KR2019000533W WO2019143084A1 WO 2019143084 A1 WO2019143084 A1 WO 2019143084A1 KR 2019000533 W KR2019000533 W KR 2019000533W WO 2019143084 A1 WO2019143084 A1 WO 2019143084A1
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WO
WIPO (PCT)
Prior art keywords
tray
biscuit
chocolate
biscuits
hopper
Prior art date
Application number
PCT/KR2019/000533
Other languages
French (fr)
Korean (ko)
Inventor
박진
Original Assignee
박진
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 박진 filed Critical 박진
Priority to KR1020197004473A priority Critical patent/KR102219336B1/en
Publication of WO2019143084A1 publication Critical patent/WO2019143084A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G1/00Cocoa; Cocoa products, e.g. chocolate; Substitutes therefor
    • A23G1/30Cocoa products, e.g. chocolate; Substitutes therefor
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G1/00Cocoa; Cocoa products, e.g. chocolate; Substitutes therefor
    • A23G1/30Cocoa products, e.g. chocolate; Substitutes therefor
    • A23G1/305Products for covering, coating, finishing, decorating
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/02Apparatus specially adapted for manufacture or treatment of sweetmeats or confectionery; Accessories therefor
    • A23G3/20Apparatus for coating or filling sweetmeats or confectionery
    • A23G3/26Apparatus for coating by tumbling with a liquid or powder, spraying device-associated, drum, rotating pan
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/34Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/34Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
    • A23G3/343Products for covering, coating, finishing, decorating
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/34Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
    • A23G3/36Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds
    • A23G3/42Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds characterised by the carbohydrates used, e.g. polysaccharides
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/34Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
    • A23G3/50Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by shape, structure or physical form, e.g. products with supported structure
    • A23G3/54Composite products, e.g. layered, coated, filled
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G7/00Other apparatus or process specially adapted for the chocolate or confectionery industry
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G7/00Other apparatus or process specially adapted for the chocolate or confectionery industry
    • A23G7/0025Apparatus for stacking or unstacking, e.g. stacking of chocolate, confectionery, moulds, trays, except stacking of sticks
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G7/00Other apparatus or process specially adapted for the chocolate or confectionery industry
    • A23G7/02Cooling or drying apparatus

Definitions

  • the present invention relates to a chocolate biscuit manufacturing apparatus, and more particularly, to a chocolate biscuit manufacturing apparatus and a chocolate biscuit manufacturing apparatus, which are capable of automatically coating a chocolate at a predetermined height on a biscuit (small cake) placed on a tray moving along a rotational trajectory of an endless track Manufacturing apparatus.
  • biscuits are widely used as cookies as well as emergency foods including the military.
  • the present invention has been made to solve the above-described problems, and it is an object of the present invention to provide a chocolate biscuit manufacturing apparatus capable of partially coating chocolate with a certain height, such as biscuits, automatically,
  • a chocolate biscuit manufacturing apparatus capable of partially coating chocolate with a certain height, such as biscuits, automatically
  • An object of the present invention is to provide a motorcycle comprising: a pair of endless orbits rotating in a direction opposite to imaginary arc; And a plurality of second harvesters provided respectively in the pair of the infinite orbits and forming combinational sections for forming trays on which the biscuits are seated by being combined with each other by rotation of the pair of infinite orbits, A tray and a plurality of second half trays; A biscuit supply unit supplying biscuit to the tray; A dipping unit for coating at least one region of the biscuit loaded on the tray with the chocolate through the biscuit supplying unit; And a cooling section for cooling the chocolate-coated biscuit coated with chocolate through the dipping section.
  • first half tray and the second half tray each have an upper half tray supported in the endless track; A lower half tray that approaches and separates from the upper half tray; And an elastic body elastically supporting the upper half tray and the upper half tray such that the lower half tray approaches the upper half tray.
  • a cradle provided on the lower half tray for receiving biscuits that are seated in the lower half tray.
  • the biscuit feeding portion includes a hopper for storing biscuits; A biscuit dispenser for dispensing biscuits to the tray, the biscuit dispenser having a biscuit dispenser for dispensing biscuits, the dispenser comprising: an aligning part which is provided at an inclination below the hopper and aligns the biscuits discharged from the hopper in parallel; A biscuit moving part; And a vibrator provided in the hopper and generating vibrations in the hopper to discharge a plurality of biscuits stored in the hopper to the aligner.
  • a weight measuring unit for measuring the weight of the biscuits reaching the biscuit discharging unit.
  • a hopper stopper provided in the biscuit discharging portion and controlling the supply of the biscuit to the tray in cooperation with the weighing portion.
  • the dipping unit comprises: a chocolate tube for containing a chocolate solution; A rotating shaft disposed above the chocolate tube; And a wing portion that is disposed radially and rotates around the rotation axis and piles up the chocolate solution contained in the chocolate tube to coat the chocolate in at least one region of the biscuit seated in the tray.
  • a press unit for pressing the tray on which the biscuits are placed, toward the chocolate solution of the dipping unit so that the chocolate is coated on the biscuit.
  • the upper half tray is formed with a tray hole extending toward the lower half tray.
  • the press portion is raised and lowered toward the tray, and is inserted into the tray hole of the upper half tray, And a plurality of pressing rods that press the lower tray to be spaced apart from each other.
  • the press section may include a pusher for pressing the biscuit seated on the tray.
  • small cakes such as biscuits can be automatically coated with chocolate at a predetermined height, and automation of operations and mass production are possible.
  • FIG. 1 is a configuration diagram of a chocolate biscuit bread manufacturing apparatus according to an embodiment of the present invention.
  • FIG. 2 is a plan view of a pair of endless tracks of a chocolate biscuit bread making apparatus according to an embodiment of the present invention
  • FIG. 3 is an enlarged view showing a process of forming a tray in a chocolate biscuit bread making apparatus according to an embodiment of the present invention
  • FIG. 4 is a view illustrating an assembled state of the upper half tray and the lower half tray of the chocolate biscuit manufacturing apparatus according to the embodiment of the present invention
  • FIG. 5 is a configuration diagram of a biscuit bread feeding unit of a chocolate biscuit bread making apparatus according to an embodiment of the present invention
  • FIG. 6 is a configuration diagram of a dipping unit of a chocolate biscuit bread manufacturing apparatus according to an embodiment of the present invention
  • FIG. 7 is a view showing the relationship between a biscuit
  • FIG. 9 is a view showing a state in which the press portion presses the tray and the biscuit
  • FIG. 10 is a view of a chocolate biscuit completed by a chocolate biscuit manufacturing apparatus according to an embodiment of the present invention.
  • the present invention is limited to biscuits which are small rectangular confections.
  • the technical idea according to the present invention can be applied to confectionery of various shapes such as bar-shaped confectionery, circle, .
  • 1 to 9 show an apparatus for manufacturing a chocolate biscuit according to an embodiment of the present invention.
  • the apparatus for manufacturing a chocolate biscuit includes a pair of endless tracks 10a and 10b, a plurality of first half trays 20a and a plurality of second half trays 20b, A dipping unit 80, and a cooling unit 95.
  • the pair of infinite orbits 10a and 10b have the same shape and size, and are arranged side by side at mutually spaced intervals.
  • the infinite orbit arranged at the upper part of Fig. 2 is referred to as a first infinite orbit 10a
  • the infinite orbit arranged at the lower part of Fig. 2 is referred to as a second infinite orbit 10b.
  • Each endless track 10a, 10b is made up of a chain which is connected by a pair of chain sprockets 15 spaced a certain distance to form a closed loop.
  • Each of the endless tracks 10a and 10b can be rotated in one direction or another direction by driving a drive motor (not shown), and the pair of endless tracks 10a and 10b in this embodiment rotate in mutually opposite directions .
  • a plurality of first half trays 20a are suspended on the first endless track 10a and a plurality of second half trays 20b are suspended on the second endless track 10b, have.
  • the first half tray 20a and the second half tray 20b have the same shape and size and are suspended at the same intervals in the first endless track 10a and the second endless track 10b, respectively.
  • the first half tray 20a is formed with a coupling protrusion 23a protruding from the surface facing the second half tray 20b and the second half tray 20b is provided with a coupling protrusion 23a
  • the engaging groove 23b may be recessed.
  • one tray 40 is formed in combination, And moves along the rotation locus of the endless tracks 10a and 10b while maintaining a stable shape.
  • Each of the half trays 20a and 20b includes an upper half tray 31 supported by the endless tracks 10a and 10b, a lower half tray 35 approaching and spaced from the upper half tray 31, And an elastic body 39 for elastically supporting the half tray 31 and the lower half tray 35.
  • the upper half tray 31 is provided with a plurality of tray holes 33 through which the pressing rods 91 of the press portion 90 to be described later for passing the lower half tray 35 from the upper half tray 31 are passed, Respectively.
  • the tray hole 33 is formed along the lifting direction of the lower half tray 35 with respect to the upper half tray 31.
  • a holder 37 for holding the biscuit 110 that is seated in the lower half tray 35 is provided.
  • the elastic body 39 is accommodated in the upper half tray 31 and the lower half tray 35 and elastically supported to provide an elastic force such that the lower half tray 35 approaches the upper half tray 31.
  • the coil spring is shown as the elastic body 39, but the present invention is not limited to this, and it can be provided in various forms.
  • the plurality of first half trays 20a and the plurality of second half trays 20b are combined with each other by the rotation of the pair of endless tracks 10a and 10b so that the tray 40 (C), which form a separating section, which are mutually separated from each other.
  • the combining section c is formed in a region of each endless track where a plurality of first half trays 20a and a plurality of second half trays 20b face each other, (C) in the region of the infinite orbit.
  • the combination section c includes a biscuit supplying region c1 to which the biscuits 110 are supplied from the biscuit supplying portion 50 to the tray 40, A dipping region c2 where the chocolate 120 is coated on the chocolate 110 and a cooling region c3 where the chocolate biscuit 100 coated with the chocolate 120 is cooled.
  • the biscuit supplying region c1, the dipping region c2 and the cooling region c3 are sequentially arranged in the combination region c.
  • the biscuit supplying portion 50 is disposed above the tray 40 in the biscuit supplying region c1 and the pressing portion 90 and the dipping portion 80 are provided in the dipping region c2 with the tray 40 interposed therebetween, And a cooling section 95 is disposed on one side of the tray 40 in the cooling region c3.
  • the biscuit supplying part 50 is provided in the biscuit supplying area c1 of the combination section c and is provided with the first half tray 20a and the second half tray 20b which are formed by combining the first half tray 20a and the second half tray 20b, The second half tray 20b and the biscuits 110 are supplied to the tray 40 formed with the second half tray 20b facing each other.
  • the biscuit supplying portion 50 includes a hopper 51, a biscuit moving portion 55, and a vibrator 71.
  • the hopper 51 has a hollow cylindrical shape and the lower end portion of the hopper 51 has a cross sectional area of the biscuit outlet 53 through which the biscuit 110 is discharged so that the biscuit 110 is fed into the biscuit moving portion 55 in a predetermined direction. Sectional shape that gradually decreases.
  • the biscuit moving part 55 guides the biscuit 110 discharged from the hopper 51 to move to the tray 40.
  • the biscuit moving part 55 includes an aligning part 57 and a biscuit discharging part 61.
  • the alignment part 57 is provided to be inclined below the hopper 51.
  • a plurality of stripe grooves 59 are formed in the aligning part 57 so as to be inclined so that the biscuits 110 discharged from the hopper 51 are aligned side by side along a plurality of stripe grooves 59, ).
  • the plurality of stripe grooves 59 may be provided corresponding to the number of working lots per one time of the chocolate biscuit 100.
  • the biscuit discharging portion 61 discharges the biscuit 110 that has reached the aligned portion through the aligning portion 57 to the tray 40.
  • the sloped grooves 63 are formed in the biscuit discharging portion 61.
  • the biscuit discharging portion 61 may be provided with a weight measuring portion 65 for measuring the weight of the biscuit 110 that has reached the biscuit discharging portion 61.
  • a load cell may be provided as the weight measuring unit 65.
  • the biscuit discharging portion 61 may be provided with a hopper stopper 67 for controlling the supply of the biscuit 110 to the tray 40.
  • the hopper stopper 67 opens and closes the biscuit discharging portion 61 and opens and closes the biscuit discharging portion 61 in cooperation with the weight measuring portion 65. That is, the weight of the biscuits 110 that have reached the biscuit discharging portion 61 per one working lot is measured. When the total weight of the biscuits reaches the total weight, the hopper bung 67 is opened to reach the biscuit discharging portion 61 And supplies the biscuits 110 to the plurality of trays 40. [
  • the vibrator 71 is provided at one side of the hopper 51, and generates vibrations in the hopper 51.
  • a plurality of biscuits 110 stored in the hopper 51 are discharged from the lower end of the hopper 51 to the aligning portion 57 as the vibrator 71 generates vibration in the hopper 51.
  • the biscuit supplying part 50 converges the biscuit 110 stored in the hopper 51 to the lower end of the hopper 51 by the vibration of the vibrator 71 and at the same time the biscuit outlet 53 at the lower end of the hopper 51, To the biscuit moving part 55 in a predetermined direction.
  • the biscuits 110 introduced into the biscuit moving part 55 reach the biscuit discharging part 61 by the fine vibration of the hopper 51 and the inclination of the aligning part 57.
  • the hopper stopper 67 is opened to release the biscuits 110 of the biscuit discharging portion 61 from the tray 40, .
  • the biscuits 110 supplied to the tray 40 can be supplied to the tray 40 in a standing state in the longitudinal direction of the biscuits 110.
  • the dipping portion 80 is provided in the dipping region c2 of the combination section c and is located below the tray 40. [ The dipping unit 80 coats the chocolate 120 with at least one area of the biscuit 110 that is seated in the tray 40 through the biscuit supplying unit 50.
  • the dipping unit 80 includes a chocolate tube 81 for containing the chocolate solution 120, a rotation shaft 83 disposed above the chocolate tube 81, and a rotation shaft 83 disposed radially around the rotation shaft 83, And a plurality of wing portions (85).
  • One rotary shaft 83 and the plurality of wing portions 85 of the dipping portion 80 form a spinneret shape.
  • the rotary shaft 83 is rotated by a drive motor (not shown).
  • Each wing portion 85 is configured to pour the chocolate 120 solution contained in the chocolate tube 81 to coat the chocolate 120 in at least one region of the biscuit 110 seated in the tray 40, And has a hemispherical basket shape.
  • reference numeral 87 denotes a bracket for supporting the rotary shaft 83.
  • Such a dipping portion 80 interlocks with the operation of the press portion 90 under the tray 40 pressed by the press portion 90 to be described later and the wing portion 85 rotates so that the wing portion 85
  • the chocolate (120) solution is pumped from the chocolate tube (81). That is, when the wing portion 85 rotates while the endless tracks 10a and 10b are rotating, and when the endless tracks 10a and 10b do not rotate, the wing portion 85 is rotated by the chocolate tube 81 The chocolate 120 is not pivoted.
  • the apparatus for manufacturing a chocolate biscuit bread according to the present invention is characterized in that a tray 40 on which a biscuit 110 is placed is coated with a chocolate 120 in a dipping area c2 of a combination section c, 80 to the chocolate 120 solution of the chocolate 120.
  • the press portion 90 is moved up and down toward the tray 40 by a driving means (not shown).
  • the press section 90 is provided with a plurality of presses (not shown) which penetrate the tray hole 33 of the upper half tray 31 and press the lower half tray 35 so that the lower half tray 35 is separated from the upper half tray 31 And a rod 91.
  • the pressing rod 91 has a rod shape having a sectional shape corresponding to the tray hole 33 and can have a length larger than the height of the upper half tray 31.
  • the press portion 90 also includes a pusher 93 for pressing the upper portion of the biscuit 110 that is seated in the tray 40.
  • a pusher 93 for pressing the upper portion of the biscuit 110 that is seated in the tray 40.
  • the press portion 90 of the press portion 90 is lowered from the upper portion of the dipping region c2 of the combination section c toward the dipping portion 80,
  • the lower half tray 35 is lowered toward the dipping portion 80 while the pusher 93 is lowered and the biscuit 110 placed on the tray 40 is lowered Pressure.
  • the pusher 93 operates to stably deliver the biscuit 110 to the tray 40 against the buoyancy of the solution of the chocolate 120 flowing into the tray 40 through the gap of the bottom of the tray 40 So that the chocolate 120 having the proper height can be coated on the biscuit 110.
  • the press portion 90 presses the upper half tray 31 and the lower half tray 35 when the pressing rod 91 presses the lower half tray 35 through the tray hole 33 of the upper half tray 31
  • the lower half tray 35 is contained in the solution of the chocolate 120 of the dipping portion 80 due to the action of the elastic body 39 connected to the dipping portion 80.
  • the cooling section 95 is provided in the cooling zone c3 of the combination section c to cool the chocolate biscuit 100 coated with the chocolate 120 through the dipping section 80.
  • the cooling unit 95 supplies the chilled biscuit 100 coated with the chocolate 120 to the cooling unit 95 to cool the biscuit biscuit 100.
  • the cooling unit 95 cools the chocolate biscuit 100 by supplying cool air,
  • the pair of endless tracks 10a and 10b are rotated in the state where the operation of the biscuit supplying part 50 is stopped so that the first half tray 20a and the second half tray 20b in the biscuit supplying area c1 of the combination section c,
  • the tray 20b is combined to form a tray 40 in a quantity corresponding to the number of times of operation of the chocolate biscuit 100.
  • the rotation of each of the endless tracks 10a and 10b is stopped,
  • the hopper stopper 67 is opened and a plurality of biscuits 110 of the biscuit discharging portion 61 are seated on the tray 40.
  • the operation of the endless tracks 10a, 10b and the vibrator 71 stops with the signal of the weight measuring unit 65 reaching the set weight, and the hopper stopper 67 is opened.
  • the vibrator 71 of the biscuit supplying portion 50 starts operating and the endless tracks 10a and 10b rotate to rotate the tray 40 on which the biscuit 110 is placed Reaches the dipping region c2.
  • the pressing part 90 descends toward the tray 40 in the dipping area c2
  • the wing portion 85 of the dipping portion 80 located at the lower side pours up the solution of the chocolate 120 contained in the chocolate tube 81 to perform the chocolate coating operation.
  • the pressing rod 91 of the press portion 90 pushes the lower half tray 35 through the tray hole 33 of the upper half tray 31 so that the lower half tray 35 presses the lower half tray 35
  • the pusher 93 of the press unit 90 stably presses the biscuit 110 that is seated on the tray 40.
  • the plurality of pressing rods 91 of the press portion 90 and the pushers 93 are positioned in the tray
  • a plurality of pressing rods 91 pass through the tray holes 33 of the upper half tray 31 to push the lower half tray 35 toward the dipping portion 80 and then rise
  • the pusher 93 is also lowered, the biscuits 110 mounted on the tray 40 are pressed and lifted, the elastic body 39 for holding the upper half tray 31 and the lower half tray 35 elastically is pulled Then, it is compressed again and restored.
  • the biscuit 110 and the lower half tray 35 mounted on the tray 40 are rotated by the elastic force of the elastic body 39 to remove the chocolate solution 120 poured into the wing portion 85 of the dipping portion 80 For example, and escapes from the solution of chocolate 120 of the wing portion 85, for example.
  • the chocolate 120 is coated on the surface of the biscuit 110 placed on the tray 40 at a predetermined height.
  • the height of the chocolate 120 coated on the biscuits 110 mounted on the tray 40 can be adjusted according to the distance between the lower half trays 35.
  • the chocolate biscuits 100 coated with the chocolate 120 rotate through the endless tracks 10a and 10b again and pass through the cooling zone c3 to rotate the endless trajectories 10a and 10b along the trays 40, The chocolate biscuit 100 coated with the chocolate 120 at a predetermined height as shown in FIG. 10 is completed.
  • the first half tray 20a and the second half tray 20b forming the tray 40 are separated from each other by the rotation locus of the endless tracks 10a and 10b and enter the separation section.
  • the biscuit 110 is placed on the tray 40 and the biscuit 110 placed on the tray 40 is placed on the tray 40. In this way, The entire process of completing the chocolate biscuit 100 coated with the chocolate 120 at a predetermined height is automatically performed after the tray 120 is coated and the chocolate 120 is cooled.
  • the biscuits are moved, stopped and moved in accordance with rotation of each endless track
  • the first half tray and the second half tray form a tray by being combined with each other in a combination section in which the endless tracks face each other and are automatically moved along the rotation locus of the endless track and when the endless track is stopped,
  • the infinite orbit rotates, the chocolate-coated biscuit passes through the cooling zone and from a point where a pair of endless tracks are separated. Lice are automatically separated chocolate biscuits being completed, it is possible to automatically chocolates coated with a predetermined height as small as biscuits, cookies, forms automation of tasks, it is possible to mass production.

Abstract

The present invention relates to a chocolate hardtack manufacturing apparatus comprising: a pair of infinite tracks rotating in opposite directions from each other; a plurality of first half trays and a plurality of second half trays provided on the respective tracks of the pair of infinite tracks, and, due to the rotation of the pair of infinite tracks, forming a combination section in which the half trays are combined with each other to make up a tray on which hardtack is seated, or forming a separation section in which the half trays are separated from each other; a hardtack supply part for supplying hardtack onto the trays; a dipping part for coating, with chocolate, at least a portion of a hardtack that has been seated on a tray by means of the hardtack supply part; and a cooling part for cooling chocolate hardtack that has been coated with chocolate by means of the dipping part.

Description

초코건빵 제조장치Chocolate Biscuit Making Machine
본 발명은 초코건빵 제조장치에 관한 것으로, 보다 상세하게는, 무한궤도의 회전 궤적을 따라 이동하는 트레이에 안착된 건빵(작은 과자)에 자동으로 초콜릿을 부분적으로 일정 높이로 코팅할 수 있는 초코건빵 제조장치에 관한 것이다.[0001] The present invention relates to a chocolate biscuit manufacturing apparatus, and more particularly, to a chocolate biscuit manufacturing apparatus and a chocolate biscuit manufacturing apparatus, which are capable of automatically coating a chocolate at a predetermined height on a biscuit (small cake) placed on a tray moving along a rotational trajectory of an endless track Manufacturing apparatus.
일반적으로 건빵은 군대를 비롯한 비상식량은 물론 과자로서 널리 애용되고 있다.In general, biscuits are widely used as cookies as well as emergency foods including the military.
그러나, 이러한 작은 크기의 과자 일종인 건빵의 일정 수위(절반)만 초콜릿이 코팅되어 있는 경우는 자동화가 되어 있지 않다.However, when a certain level of biscuits (half of these small sized sweets) is coated with chocolate, it is not automated.
또한, 작업자가 수동적으로 작은 건빵을 손에 잡고 일정 부분만을 초콜릿 통에 담근 후 빼는 과정은, 초콜릿을 일정 수위만 묻히거나 건빵을 초콜릿 통에 담가 빼는 과정에서, 초콜릿을 흘리는 등의 제조공정이 번거로울 뿐만 아니라 신속하게 초콜릿 코팅을 할 수 없어 대량 생산이 곤란한 문제점이 있다.In addition, a process in which a worker manually holds a small biscuit in his / her hand and immerses only a certain portion into a chocolate bar and then pulls it out is a troublesome process in which chocolate is buried at a certain level or a biscuit is immersed in a chocolate bar, In addition, there is a problem that mass production is difficult because chocolate coating can not be performed quickly.
본 발명은 상기한 문제점을 해결하기 위한 것으로서, 건빵과 같이 작은 과자를 자동으로 일정 높이로 부분적으로 초콜릿 코팅할 수 있고, 작업의 자동화를 이루며, 대량 생산이 가능한 초코건빵 제조장치를 제공하는 것을 발명의 목적으로 한다.Disclosure of the Invention The present invention has been made to solve the above-described problems, and it is an object of the present invention to provide a chocolate biscuit manufacturing apparatus capable of partially coating chocolate with a certain height, such as biscuits, automatically, The purpose of
본 발명의 목적은, 상상호 반대방향으로 회전하는 한 쌍의 무한궤도; 한 쌍의 상기 무한궤도에 각각 마련되어, 한 쌍의 상기 무한궤도의 회전에 의해 상호 조합되어 건빵이 안착되는 트레이를 형성하는 조합구간을 이루거나 또는, 상호 분리되는 분리구간을 이루는 복수의 제1하프 트레이 및 복수의 제2하프 트레이; 상기 트레이에 건빵을 공급하는 건빵 공급부; 상기 건빵 공급부를 통하여 상기 트레이에 안착된 건빵의 적어도 일 영역을 초콜릿으로 코팅하기 위한 디핑부; 및 상기 디핑부를 통해 초콜릿이 코팅된 초코건빵을 냉각시키는 냉각부를 포함하는, 초코건빵 제조장치에 의해 달성될 수 있다.SUMMARY OF THE INVENTION An object of the present invention is to provide a motorcycle comprising: a pair of endless orbits rotating in a direction opposite to imaginary arc; And a plurality of second harvesters provided respectively in the pair of the infinite orbits and forming combinational sections for forming trays on which the biscuits are seated by being combined with each other by rotation of the pair of infinite orbits, A tray and a plurality of second half trays; A biscuit supply unit supplying biscuit to the tray; A dipping unit for coating at least one region of the biscuit loaded on the tray with the chocolate through the biscuit supplying unit; And a cooling section for cooling the chocolate-coated biscuit coated with chocolate through the dipping section.
여기서, 상기 제1하프 트레이 및 상기 제2하프 트레이는 각각, 상기 무한궤도에 지지되는 상부 하프 트레이; 상기 상부 하프 트레이에 대해 접근 및 이격하는 하부 하프 트레이; 및 상기 하부 하프 트레이가 상기 상부 하프 트레이와 상호 접근하도록 상기 상부 하프 트레이와 상기 상부 하프 트레이를 탄성 지지하는 탄성체를 포함할 수 있다.Here, the first half tray and the second half tray each have an upper half tray supported in the endless track; A lower half tray that approaches and separates from the upper half tray; And an elastic body elastically supporting the upper half tray and the upper half tray such that the lower half tray approaches the upper half tray.
상기 하부 하프 트레이에 마련되어, 상기 하부 하프 트레이에 안착되는 건빵을 거치하는 거치대를 더 포함할 수 있다.And a cradle provided on the lower half tray for receiving biscuits that are seated in the lower half tray.
상기 건빵 공급부는, 건빵을 저장하는 호퍼; 상기 호퍼의 하방에 경사지게 마련되어 상기 호퍼로부터 배출되는 건빵들을 나란하게 정렬하는 정렬부와, 상기 정렬부를 통해 정렬된 상기 건빵이 상기 트레이로 토출되는 건빵 토출부를 가지며, 상기 건빵이 상기 트레이로 이동하도록 안내하는 건빵 이동부; 및 상기 호퍼에 마련되어, 상기 호퍼에 진동을 발생하여 상기 호퍼에 저장된 복수의 건빵을 상기 정렬부로 배출시키는 바이브레이터를 포함할 수 있다.The biscuit feeding portion includes a hopper for storing biscuits; A biscuit dispenser for dispensing biscuits to the tray, the biscuit dispenser having a biscuit dispenser for dispensing biscuits, the dispenser comprising: an aligning part which is provided at an inclination below the hopper and aligns the biscuits discharged from the hopper in parallel; A biscuit moving part; And a vibrator provided in the hopper and generating vibrations in the hopper to discharge a plurality of biscuits stored in the hopper to the aligner.
상기 건빵 토출부에 도달한 상기 건빵의 중량을 측정하는 중량측정부를 더 포함할 수 있다.And a weight measuring unit for measuring the weight of the biscuits reaching the biscuit discharging unit.
상기 건빵 토출부에 마련되어, 상기 중량측정부와 연동하여 상기 트레이로의 건빵 공급을 제어하는 호퍼 마개부를 더 포함할 수 있다.And a hopper stopper provided in the biscuit discharging portion and controlling the supply of the biscuit to the tray in cooperation with the weighing portion.
상기 디핑부는, 초콜릿 용액을 수용하는 초콜릿 관; 상기 초콜릿 관의 상방에 배치되는 회전축; 및 상기 회전축의 둘레를 따라 방사상으로 배치되어 회전하며, 상기 트레이에 안착된 건빵의 적어도 일 영역에 초콜릿을 코팅하기 위해 상기 초콜릿 관에 수용된 초콜릿 용액을 퍼올리는 날개부를 포함할 수 있다.Wherein the dipping unit comprises: a chocolate tube for containing a chocolate solution; A rotating shaft disposed above the chocolate tube; And a wing portion that is disposed radially and rotates around the rotation axis and piles up the chocolate solution contained in the chocolate tube to coat the chocolate in at least one region of the biscuit seated in the tray.
상기 건빵에 초콜릿이 코팅되도록 상기 건빵이 안착된 상기 트레이를 상기 디핑부의 초콜릿 용액을 향해 가압하는 프레스부를 더 포함할 수 있다.And a press unit for pressing the tray on which the biscuits are placed, toward the chocolate solution of the dipping unit so that the chocolate is coated on the biscuit.
상기 상부 하프 트레이에는 상기 하부 하프 트레이를 향해 트레이 홀이 관통 형성되고, 상기 프레스부는, 상기 트레이를 향해 승강하며, 상기 상부 하프 트레이의 트레이 홀에 관통 결합되어 상기 하부 하프 트레이가 상기 상부 하프 트레이로부터 이격하도록 상기 하부 트레이를 가압하는 복수의 가압 로드를 포함할 수 있다.The upper half tray is formed with a tray hole extending toward the lower half tray. The press portion is raised and lowered toward the tray, and is inserted into the tray hole of the upper half tray, And a plurality of pressing rods that press the lower tray to be spaced apart from each other.
상기 프레스부는 상기 트레이에 안착된 건빵을 가압하는 푸셔를 포함할 수 있다.The press section may include a pusher for pressing the biscuit seated on the tray.
본 발명에 따르면, 건빵과 같이 작은 과자를 자동으로 일정 높이로 초콜릿 코팅할 수 있고, 작업의 자동화를 이루며, 대량 생산이 가능하다.According to the present invention, small cakes such as biscuits can be automatically coated with chocolate at a predetermined height, and automation of operations and mass production are possible.
도 1은 본 발명의 일 실시예에 따른 초코건빵 제조장치의 구성도,1 is a configuration diagram of a chocolate biscuit bread manufacturing apparatus according to an embodiment of the present invention;
도 2는 본 발명의 일 실시예에 따른 초코건빵 제조장치의 한 쌍의 무한궤도의 배치도,FIG. 2 is a plan view of a pair of endless tracks of a chocolate biscuit bread making apparatus according to an embodiment of the present invention,
도 3은 본 발명의 일 실시예에 따른 초코건빵 제조장치에서의 트레이 형성과정을 도시한 요부 확대도,FIG. 3 is an enlarged view showing a process of forming a tray in a chocolate biscuit bread making apparatus according to an embodiment of the present invention;
도 4는 본 발명의 일 실시예에 따른 초코건빵 제조장치의 상부 하프 트레이와 하부 하프 트레이의 조립 상태를 도시한 도면,4 is a view illustrating an assembled state of the upper half tray and the lower half tray of the chocolate biscuit manufacturing apparatus according to the embodiment of the present invention,
도 5는 본 발명의 일 실시예에 따른 초코건빵 제조장치의 건빵 공급부의 구성도,5 is a configuration diagram of a biscuit bread feeding unit of a chocolate biscuit bread making apparatus according to an embodiment of the present invention,
도 6은 본 발명의 일 실시예에 따른 초코건빵 제조장치의 디핑부의 구성도,6 is a configuration diagram of a dipping unit of a chocolate biscuit bread manufacturing apparatus according to an embodiment of the present invention,
도 7은 트레이에 안착되는 건빵과 트레이와 프레스부의 관계를 도시한 도면,FIG. 7 is a view showing the relationship between a biscuit,
도 8은 프레스부가 트레이 및 건빵을 가압하기 전의 상태를 도시한 도면,8 is a view showing a state before the press portion presses the tray and the biscuit,
도 9는 프레스부가 트레이 및 건빵을 가압하는 상태를 도시한 도면,9 is a view showing a state in which the press portion presses the tray and the biscuit,
도 10은 본 발명의 일 실시예에 따른 초코건빵 제조장치에 의해 완성된 초코건빵의 도면이다.10 is a view of a chocolate biscuit completed by a chocolate biscuit manufacturing apparatus according to an embodiment of the present invention.
본 발명의 이점 및 특징, 그리고 그것들을 달성하는 방법은 첨부되는 도면과 함께 상세하게 후술되어 있는 실시예들을 참조하면 명확해질 것이다. 그러나, 본 발명은 이하에서 개시되는 실시예들에 제한되는 것이 아니라 서로 다른 다양한 형태로 구현될 수 있으며, 단지 본 실시예들은 본 발명의 개시가 완전하도록 하고, 본 발명이 속하는 기술 분야의 통상의 기술자에게 본 발명의 범주를 완전하게 알려주기 위해 제공되는 것이다.BRIEF DESCRIPTION OF THE DRAWINGS The advantages and features of the present invention, and the manner of achieving them, will be apparent from and elucidated with reference to the embodiments described hereinafter in conjunction with the accompanying drawings. It should be understood, however, that the invention is not limited to the disclosed embodiments, but may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein, And is provided to fully convey the scope of the present invention to a technician.
본 명세서에서 사용된 용어는 실시예들을 설명하기 위한 것이며 본 발명을 제한하고자 하는 것은 아니다. 본 명세서에서, 단수형은 문구에서 특별히 언급하지 않는 한 복수형도 포함한다. 명세서에서 사용되는 "포함한다(comprises)" 및/또는 "포함하는(comprising)"은 언급된 구성요소 외에 하나 이상의 다른 구성요소의 존재 또는 추가를 배제하지 않는다. 명세서 전체에 걸쳐 동일한 도면 부호는 동일한 구성 요소를 지칭하며, "및/또는"은 언급된 구성요소들의 각각 및 하나 이상의 모든 조합을 포함한다. 비록 "제1", "제2" 등이 다양한 구성요소들을 서술하기 위해서 사용되나, 이들 구성요소들은 이들 용어에 의해 제한되지 않음은 물론이다. 이들 용어들은 단지 하나의 구성요소를 다른 구성요소와 구별하기 위하여 사용하는 것이다. 따라서, 이하에서 언급되는 제1 구성요소는 본 발명의 기술적 사상 내에서 제2 구성요소일 수도 있음은 물론이다.The terminology used herein is for the purpose of illustrating embodiments and is not intended to be limiting of the present invention. In the present specification, the singular form includes plural forms unless otherwise specified in the specification. The terms " comprises "and / or" comprising "used in the specification do not exclude the presence or addition of one or more other elements in addition to the stated element. Like reference numerals refer to like elements throughout the specification and "and / or" include each and every combination of one or more of the elements mentioned. Although "first "," second "and the like are used to describe various components, it is needless to say that these components are not limited by these terms. These terms are used only to distinguish one component from another. Therefore, it goes without saying that the first component mentioned below may be the second component within the technical scope of the present invention.
다른 정의가 없다면, 본 명세서에서 사용되는 모든 용어(기술 및 과학적 용어를 포함)는 본 발명이 속하는 기술 분야의 통상의 기술자에게 공통적으로 이해될 수 있는 의미로 사용될 수 있을 것이다. 또한, 일반적으로 사용되는 사전에 정의되어 있는 용어들은 명백하게 특별히 정의되어 있지 않는 한 이상적으로 또는 과도하게 해석되지 않는다.Unless defined otherwise, all terms (including technical and scientific terms) used herein may be used in a sense that is commonly understood by one of ordinary skill in the art to which this invention belongs. In addition, commonly used predefined terms are not ideally or excessively interpreted unless explicitly defined otherwise.
이하, 첨부 도면들을 참조하여 본 발명에 대해 상세히 설명한다.DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will now be described in detail with reference to the accompanying drawings.
설명에 앞서, 본 실시예에서는 장방형의 작은 과자인 건빵에 대해 한정하여 설명하고 있지만, 본 발명에 따른 기술적 사상은 건빵 이외에 막대형상의 과자, 원형, 타원형, 다각형 등 다양한 형상의 과자 등에도 적용될 수 있음을 미리 밝혀둔다.Prior to the explanation, the present invention is limited to biscuits which are small rectangular confections. However, the technical idea according to the present invention can be applied to confectionery of various shapes such as bar-shaped confectionery, circle, .
도 1 내지 도 9에는 본 발명의 일 실시예에 따른 초코건빵 제조장치가 도시되어 있다.1 to 9 show an apparatus for manufacturing a chocolate biscuit according to an embodiment of the present invention.
본 발명의 일 실시예에 따른 초코건빵 제조장치는 한 쌍의 무한궤도(10a,10b)와, 복수의 제1하프 트레이(20a) 및 복수의 제2하프 트레이(20b)와, 건빵 공급부(50)와, 디핑부(80)와, 냉각부(95)를 포함한다.The apparatus for manufacturing a chocolate biscuit according to an embodiment of the present invention includes a pair of endless tracks 10a and 10b, a plurality of first half trays 20a and a plurality of second half trays 20b, A dipping unit 80, and a cooling unit 95. [0050]
한 쌍의 무한궤도(10a,10b)는 동일한 형상과 크기를 가지며, 상호 간격을 두고 나란하게 배치된다. 이하에서는 설명의 편리상, 도 2의 상부에 배치된 무한궤도를 제1무한궤도(10a)라 하고, 도 2의 하부에 배치된 무한궤도를 제2무한궤도(10b)라 한다.The pair of infinite orbits 10a and 10b have the same shape and size, and are arranged side by side at mutually spaced intervals. Hereinafter, for convenience of explanation, the infinite orbit arranged at the upper part of Fig. 2 is referred to as a first infinite orbit 10a, and the infinite orbit arranged at the lower part of Fig. 2 is referred to as a second infinite orbit 10b.
각 무한궤도(10a,10b)는 일정 거리 이격 배치된 한 쌍의 체인 스프로켓(15)에 의해 연결되어 폐루프를 형성하는 체인으로 이루어진다.Each endless track 10a, 10b is made up of a chain which is connected by a pair of chain sprockets 15 spaced a certain distance to form a closed loop.
각 무한궤도(10a,10b)는 도시하지 않은 구동모터의 구동에 의해 일방향 또는 타방향으로 회전할 수 있고, 본 실시예에서의 한 쌍의 무한궤도(10a,10b)는 상호 반대방향으로 회전한다.Each of the endless tracks 10a and 10b can be rotated in one direction or another direction by driving a drive motor (not shown), and the pair of endless tracks 10a and 10b in this embodiment rotate in mutually opposite directions .
한편, 도 3에 도시된 바와 같이, 제1무한궤도(10a)에는 복수의 제1하프 트레이(20a)가 매달려 있고, 제2무한궤도(10b)에는 복수의 제2하프 트레이(20b)가 매달려 있다.3, a plurality of first half trays 20a are suspended on the first endless track 10a and a plurality of second half trays 20b are suspended on the second endless track 10b, have.
제1하프 트레이(20a)와 제2하프 트레이(20b)는 동일한 형상과 크기를 가지며, 제1무한궤도(10a)와 제2무한궤도(10b)에 각각 동일한 간격을 두고 매달려 있다.The first half tray 20a and the second half tray 20b have the same shape and size and are suspended at the same intervals in the first endless track 10a and the second endless track 10b, respectively.
제1하프 트레이(20a)에는 제2하프 트레이(20b)를 향하는 면에 결합돌기(23a)가 돌출 형성되어 있고, 제2하프 트레이(20b)에는 제1하프 트레이(20a)의 결합돌기(23a)가 끼움 결합되는 결합홈(23b)이 함몰 형성될 수도 있다.The first half tray 20a is formed with a coupling protrusion 23a protruding from the surface facing the second half tray 20b and the second half tray 20b is provided with a coupling protrusion 23a The engaging groove 23b may be recessed.
이로써, 제1하프 트레이(20a)의 결합돌기(23a)가 제2하프 트레이(20b)의 결합홈(23b)에 끼움 결합됨에 따라 하나의 트레이(40)가 조합 형성되고, 트레이(40)는 안정적인 형태를 유지하면서 무한궤도(10a,10b)의 회전 궤적을 따라 이동하게 된다. As the coupling protrusion 23a of the first half tray 20a is fitted into the coupling groove 23b of the second half tray 20b, one tray 40 is formed in combination, And moves along the rotation locus of the endless tracks 10a and 10b while maintaining a stable shape.
또한, 각 하프 트레이(20a,20b)는 무한궤도(10a,10b)에 지지되는 상부 하프 트레이(31)와, 상부 하프 트레이(31)에 대해 접근 및 이격하는 하부 하프 트레이(35)와, 상부 하프 트레이(31)와 하부 하프 트레이(35)를 탄성 지지하는 탄성체(39)를 포함한다.Each of the half trays 20a and 20b includes an upper half tray 31 supported by the endless tracks 10a and 10b, a lower half tray 35 approaching and spaced from the upper half tray 31, And an elastic body 39 for elastically supporting the half tray 31 and the lower half tray 35.
상부 하프 트레이(31)에는, 하부 하프 트레이(35)를 상부 하프 트레이(31)로부터 이격시키기 위한 후술할 프레스부(90)의 가압 로드(91)가 관통하는 복수의 트레이 홀(33)이 관통 형성되어 있다. 트레이 홀(33)은 상부 하프 트레이(31)에 대한 하부 하프 트레이(35)의 승강방향을 따라 형성된다.The upper half tray 31 is provided with a plurality of tray holes 33 through which the pressing rods 91 of the press portion 90 to be described later for passing the lower half tray 35 from the upper half tray 31 are passed, Respectively. The tray hole 33 is formed along the lifting direction of the lower half tray 35 with respect to the upper half tray 31.
하부 하프 트레이(35)의 저부에는 하부 하프 트레이(35)에 안착되는 건빵(110)을 거치하는 거치대(37)가 마련되어 있다.At the bottom of the lower half tray 35, a holder 37 for holding the biscuit 110 that is seated in the lower half tray 35 is provided.
탄성체(39)는 상부 하프 트레이(31)와 하부 하프 트레이(35)에 수용하며 탄성 지지되어, 하부 하프 트레이(35)가 상부 하프 트레이(31)와 상호 접근하도록 탄성력을 제공한다. 본 실시예에서는 탄성체(39)로서 코일 스프링이 도시되어 있지만 이에 한정되지 않고, 다양한 형태로 마련될 수 있다.The elastic body 39 is accommodated in the upper half tray 31 and the lower half tray 35 and elastically supported to provide an elastic force such that the lower half tray 35 approaches the upper half tray 31. [ In this embodiment, the coil spring is shown as the elastic body 39, but the present invention is not limited to this, and it can be provided in various forms.
한편, 복수의 제1하프 트레이(20a)와 복수의 제2하프 트레이(20b)는 한 쌍의 무한궤도(10a,10b)의 회전에 의해 상호 조합되어, 건빵(110)이 안착되는 트레이(40)를 형성하는 조합구간(c)을 이루거나 또는, 상호 분리되는 분리구간을 이룬다.The plurality of first half trays 20a and the plurality of second half trays 20b are combined with each other by the rotation of the pair of endless tracks 10a and 10b so that the tray 40 (C), which form a separating section, which are mutually separated from each other.
조합구간(c)은 복수의 제1하프 트레이(20a)와 복수의 제2하프 트레이(20b)가 상호 마주보는 각 무한궤도의 영역에서 이루어지고, 분리구간은 조합구간(c)이 끝나는 지점의 무한궤도의 영역에서 조합구간(c)이 시작하는 지점의 무한궤도의 영역에서 이루어진다.The combining section c is formed in a region of each endless track where a plurality of first half trays 20a and a plurality of second half trays 20b face each other, (C) in the region of the infinite orbit.
한편, 조합구간(c)은 도 2에 도시된 바와 같이, 건빵 공급부(50)로부터 트레이(40)로 건빵(110)이 공급되는 건빵 공급 영역(c1)과, 트레이(40)에 안착된 건빵(110)에 초콜릿(120)이 코팅되는 디핑 영역(c2)과, 초콜릿(120)이 코팅된 초코건빵(100)을 냉각시키는 냉각 영역(c3)으로 세분될 수 있다. 건빵 공급 영역(c1)과 디핑 영역(c2)과 냉각 영역(c3)은 조합구간(c)에 순차적으로 배치된다.2, the combination section c includes a biscuit supplying region c1 to which the biscuits 110 are supplied from the biscuit supplying portion 50 to the tray 40, A dipping region c2 where the chocolate 120 is coated on the chocolate 110 and a cooling region c3 where the chocolate biscuit 100 coated with the chocolate 120 is cooled. The biscuit supplying region c1, the dipping region c2 and the cooling region c3 are sequentially arranged in the combination region c.
건빵 공급 영역(c1)에는 트레이(40)의 상방에 건빵 공급부(50)가 배치되고, 디핑 영역(c2)에는 프레스부(90)와 디핑부(80)가 트레이(40)를 사이에 두고 대향 배치되며, 냉각 영역(c3)에는 트레이(40)의 일측에 냉각부(95)가 배치된다.The biscuit supplying portion 50 is disposed above the tray 40 in the biscuit supplying region c1 and the pressing portion 90 and the dipping portion 80 are provided in the dipping region c2 with the tray 40 interposed therebetween, And a cooling section 95 is disposed on one side of the tray 40 in the cooling region c3.
건빵 공급부(50)는 조합구간(c)의 건빵 공급 영역(c1)에 마련되어, 제1하프 트레이(20a)와 제2하프 트레이(20b)가 상호 조합되어 형성된 예컨대, 제1하프 트레이(20a)와 제2하프 트레이(20b)가 서로 마주보며 형성된 트레이(40)에 건빵(110)을 공급한다.The biscuit supplying part 50 is provided in the biscuit supplying area c1 of the combination section c and is provided with the first half tray 20a and the second half tray 20b which are formed by combining the first half tray 20a and the second half tray 20b, The second half tray 20b and the biscuits 110 are supplied to the tray 40 formed with the second half tray 20b facing each other.
건빵 공급부(50)는 호퍼(51)와, 건빵 이동부(55)와, 바이브레이터(71)를 포함한다.The biscuit supplying portion 50 includes a hopper 51, a biscuit moving portion 55, and a vibrator 71.
호퍼(51)는 속이 빈 통 형상을 가지며, 호퍼(51)의 하단부는 건빵(110)이 일정한 방향으로 건빵 이동부(55)로 투입되도록 건빵(110)이 배출되는 건빵 배출구(53)의 단면적이 점진적으로 축소되는 단면형상을 가진다.The hopper 51 has a hollow cylindrical shape and the lower end portion of the hopper 51 has a cross sectional area of the biscuit outlet 53 through which the biscuit 110 is discharged so that the biscuit 110 is fed into the biscuit moving portion 55 in a predetermined direction. Sectional shape that gradually decreases.
건빵 이동부(55)는 호퍼(51)로부터 배출되는 건빵(110)이 트레이(40)로 이동하도록 안내한다. 건빵 이동부(55)는 정렬부(57)와 건빵 토출부(61)를 포함한다.The biscuit moving part 55 guides the biscuit 110 discharged from the hopper 51 to move to the tray 40. The biscuit moving part 55 includes an aligning part 57 and a biscuit discharging part 61.
정렬부(57)는 호퍼(51)의 하방에 경사지게 마련된다. 정렬부(57)에는 복수의 줄무늬 홈(59)이 경사지게 형성되어 있으며, 이에 호퍼(51)로부터 배출되는 건빵(110)들은 복수의 줄무늬 홈(59)을 따라 나란하게 정렬하며 건빵 토출부(61)를 향해 흘러내린다. 여기서, 복수의 줄무늬 홈(59)은 초코건빵(100)의 1회 작업 로트 수량에 대응하여 마련될 수 있다.The alignment part 57 is provided to be inclined below the hopper 51. A plurality of stripe grooves 59 are formed in the aligning part 57 so as to be inclined so that the biscuits 110 discharged from the hopper 51 are aligned side by side along a plurality of stripe grooves 59, ). Here, the plurality of stripe grooves 59 may be provided corresponding to the number of working lots per one time of the chocolate biscuit 100.
건빵 토출부(61)는 정렬부(57)를 통해 정렬되어 도달한 건빵(110)을 트레이(40)로 토출한다. 건빵 토출부(61)에는 완만한 경사홈(63)들이 형성되어 있으며, 이러한 경사홈(63)은 후술할 호퍼 마개부(67)가 열렸다 닫힐 때, 건빵(110)이 하나씩 떨어질 시간을 확보하기 위함이다.The biscuit discharging portion 61 discharges the biscuit 110 that has reached the aligned portion through the aligning portion 57 to the tray 40. The sloped grooves 63 are formed in the biscuit discharging portion 61. When the hopper stopper 67 is opened and closed as described later, It is for this reason.
한편, 건빵 토출부(61)에는 건빵 토출부(61)에 도달한 건빵(110)의 중량을 측정하는 중량측정부(65)가 마련될 수 있다. 여기서, 중량측정부(65)로서 로드셀이 마련될 수 있다.The biscuit discharging portion 61 may be provided with a weight measuring portion 65 for measuring the weight of the biscuit 110 that has reached the biscuit discharging portion 61. Here, as the weight measuring unit 65, a load cell may be provided.
그리고, 건빵 토출부(61)에는 트레이(40)로의 건빵(110) 공급을 제어하는 호퍼 마개부(67)가 마련될 수 있다. 호퍼 마개부(67)는 건빵 토출부(61)를 개폐하며, 중량측정부(65)와 연동하여 건빵 토출부(61)를 개폐한다. 즉, 1회 작업 로트별로 건빵 토출부(61)에 도달한 건빵(110)들의 중량을 측정하여, 일정 합계 중량에 도달하면 호퍼 마개부(67)를 개방하여 건빵 토출부(61)에 도달한 건빵(110)들을 복수의 트레이(40)로 공급한다.The biscuit discharging portion 61 may be provided with a hopper stopper 67 for controlling the supply of the biscuit 110 to the tray 40. The hopper stopper 67 opens and closes the biscuit discharging portion 61 and opens and closes the biscuit discharging portion 61 in cooperation with the weight measuring portion 65. That is, the weight of the biscuits 110 that have reached the biscuit discharging portion 61 per one working lot is measured. When the total weight of the biscuits reaches the total weight, the hopper bung 67 is opened to reach the biscuit discharging portion 61 And supplies the biscuits 110 to the plurality of trays 40. [
바이브레이터(71)는 호퍼(51)의 일측에 마련되어, 호퍼(51)에 진동을 발생시킨다. 바이브레이터(71)에 의해 호퍼(51)에 진동이 발생함에 따라, 호퍼(51)에 저장된 복수의 건빵(110)은 호퍼(51)의 하단부로부터 정렬부(57)로 배출된다.The vibrator 71 is provided at one side of the hopper 51, and generates vibrations in the hopper 51. A plurality of biscuits 110 stored in the hopper 51 are discharged from the lower end of the hopper 51 to the aligning portion 57 as the vibrator 71 generates vibration in the hopper 51. [
이와 같이, 건빵 공급부(50)는 호퍼(51)에 저장된 건빵(110)을 바이브레이터(71)의 진동에 의해 호퍼(51) 하단부로 수렴시킴과 동시에, 호퍼(51) 하단부의 건빵 배출구(53)를 통해 일정한 방향으로 건빵 이동부(55)로 투입시킨다. 또한, 건빵 이동부(55)로 투입된 건빵(110)은 호퍼(51)의 미세한 진동과 정렬부(57)의 경사에 의해 건빵 토출부(61)에 각기 도달하게 된다. 그리고, 건빵 토출부(61)에 도달한 건빵(110)들의 중량이 일정 합계 중량에 도달하면, 호퍼 마개부(67)를 개방하여 건빵 토출부(61)의 건빵(110)들을 트레이(40)로 공급하게 된다. 이 때, 트레이(40)로 공급되는 건빵(110)은 건빵(110)의 길이방향으로 세워진 상태로 트레이(40)에 공급될 수 있다.The biscuit supplying part 50 converges the biscuit 110 stored in the hopper 51 to the lower end of the hopper 51 by the vibration of the vibrator 71 and at the same time the biscuit outlet 53 at the lower end of the hopper 51, To the biscuit moving part 55 in a predetermined direction. The biscuits 110 introduced into the biscuit moving part 55 reach the biscuit discharging part 61 by the fine vibration of the hopper 51 and the inclination of the aligning part 57. When the weight of the biscuits 110 arriving at the biscuit discharging portion 61 reaches a predetermined total weight, the hopper stopper 67 is opened to release the biscuits 110 of the biscuit discharging portion 61 from the tray 40, . At this time, the biscuits 110 supplied to the tray 40 can be supplied to the tray 40 in a standing state in the longitudinal direction of the biscuits 110.
디핑부(80)는 조합구간(c)의 디핑 영역(c2)에 마련되고, 트레이(40)의 하방에 위치한다. 디핑부(80)는 건빵 공급부(50)를 통하여 트레이(40)에 안착된 건빵(110)의 적어도 일 영역을 초콜릿(120)으로 코팅한다.The dipping portion 80 is provided in the dipping region c2 of the combination section c and is located below the tray 40. [ The dipping unit 80 coats the chocolate 120 with at least one area of the biscuit 110 that is seated in the tray 40 through the biscuit supplying unit 50.
디핑부(80)는 초콜릿(120) 용액을 수용하는 초콜릿 관(81)과, 초콜릿 관(81)의 상방에 배치되는 회전축(83)과, 회전축(83)의 둘레를 따라 방사상으로 배치되어 회전하는 복수의 날개부(85)를 포함한다. 디핑부(80)의 하나의 회전축(83)과 복수의 날개부(85)는 물레방아 형상을 이룬다.The dipping unit 80 includes a chocolate tube 81 for containing the chocolate solution 120, a rotation shaft 83 disposed above the chocolate tube 81, and a rotation shaft 83 disposed radially around the rotation shaft 83, And a plurality of wing portions (85). One rotary shaft 83 and the plurality of wing portions 85 of the dipping portion 80 form a spinneret shape.
회전축(83)은 도시하지 않은 구동모터에 의해 회전을 한다.The rotary shaft 83 is rotated by a drive motor (not shown).
각 날개부(85)는, 트레이(40)에 안착된 건빵(110)의 적어도 일 영역에 초콜릿(120)을 코팅하기 위해 초콜릿 관(81)에 수용된 초콜릿(120) 용액을 퍼올릴 수 있도록, 반구형의 바스켓 형상을 가진다. Each wing portion 85 is configured to pour the chocolate 120 solution contained in the chocolate tube 81 to coat the chocolate 120 in at least one region of the biscuit 110 seated in the tray 40, And has a hemispherical basket shape.
여기서, 미 설명된 참조부호 87은 회전축(83)을 지지하기 위한 브래킷이다.Here, reference numeral 87 denotes a bracket for supporting the rotary shaft 83.
이러한 디핑부(80)는 후술할 프레스부(90)에 의해 가압되는 트레이(40)의 아래에서 프레스부(90)의 작동과 연동하며 날개부(85)가 회전하여, 날개부(85)가 초콜릿 관(81)에서 초콜릿(120) 용액을 퍼 올린다. 즉, 디핑부(80)는 무한궤도(10a,10b)가 회전하는 동안에는 날개부(85)가 회전하고, 무한궤도(10a,10b)가 회전하지 않을 때는 날개부(85)가 초콜릿 관(81)에 수용된 초콜릿(120)을 퍼 올린 상태에서 회전하지 않게 된다.Such a dipping portion 80 interlocks with the operation of the press portion 90 under the tray 40 pressed by the press portion 90 to be described later and the wing portion 85 rotates so that the wing portion 85 The chocolate (120) solution is pumped from the chocolate tube (81). That is, when the wing portion 85 rotates while the endless tracks 10a and 10b are rotating, and when the endless tracks 10a and 10b do not rotate, the wing portion 85 is rotated by the chocolate tube 81 The chocolate 120 is not pivoted.
한편, 본 발명에 따른 초코건빵 제조장치는 조합구간(c)의 디핑 영역(c2)에서 건빵(110)에 초콜릿(120)이 코팅되도록 건빵(110)이 안착된 트레이(40)를 디핑부(80)의 초콜릿(120) 용액을 향해 가압하는 프레스부(90)를 더 포함한다.The apparatus for manufacturing a chocolate biscuit bread according to the present invention is characterized in that a tray 40 on which a biscuit 110 is placed is coated with a chocolate 120 in a dipping area c2 of a combination section c, 80 to the chocolate 120 solution of the chocolate 120.
프레스부(90)는 도시하지 않은 구동수단에 의해 트레이(40)를 향해 승강한다. 프레스부(90)는 상부 하프 트레이(31)의 트레이 홀(33)에 관통하여, 하부 하프 트레이(35)가 상부 하프 트레이(31)로부터 이격하도록 하부 하프 트레이(35)를 가압하는 복수의 가압 로드(91)를 포함한다. 가압 로드(91)는 트레이 홀(33)에 대응하는 단면형상의 봉 형상을 가지며, 상부 하프 트레이(31)의 높이보다 큰 길이를 가질 수 있다.The press portion 90 is moved up and down toward the tray 40 by a driving means (not shown). The press section 90 is provided with a plurality of presses (not shown) which penetrate the tray hole 33 of the upper half tray 31 and press the lower half tray 35 so that the lower half tray 35 is separated from the upper half tray 31 And a rod 91. The pressing rod 91 has a rod shape having a sectional shape corresponding to the tray hole 33 and can have a length larger than the height of the upper half tray 31. [
또한, 프레스부(90)는 트레이(40)에 안착된 건빵(110)의 상부를 가압하는 푸셔(93)를 포함한다. 본 실시예에서의 푸셔(93)는 하방을 향해 만곡되게 돌출된 아치형상을 갖는 것으로 도시되어 있지만 이에 한정되지 않고 다양한 형상을 가질 수 있다.The press portion 90 also includes a pusher 93 for pressing the upper portion of the biscuit 110 that is seated in the tray 40. [ Although the pusher 93 in this embodiment is illustrated as having an arch shape that protrudes curved downward, it is not limited thereto and may have various shapes.
이와 같이, 프레스부(90)는 조합구간(c)의 디핑 영역(c2)의 상방에서 디핑부(80)를 향해 하강하면서, 프레스부(90)의 가압 로드(91)가 하강하면서 상부 하프 트레이(31)의 트레이 홀(33)에 관통하여, 하부 하프 트레이(35)를 디핑부(80)를 향해 하강시키고 동시에, 푸셔(93) 또한 하강하면서 트레이(40)에 안착된 건빵(110)을 가압한다. 이 때, 푸셔(93)의 작동에 의해 트레이(40) 저부의 틈을 통해 트레이(40)로 유입되어 올라오는 초콜릿(120) 용액의 부력에 맞서 건빵(110)을 트레이(40)에 안정적으로 위치시키며 건빵(110)에 적정 높이의 초콜릿(120)을 코팅할 수 있게 된다. 따라서, 프레스부(90)는 가압 로드(91)가 상부 하프 트레이(31)의 트레이 홀(33)을 통해 하부 하프 트레이(35)를 누르고 올라갈 때, 상부 하프 트레이(31)와 하부 하프 트레이(35)가 연결된 탄성체(39)의 작용으로 인해 하부 하프 트레이(35)가 디핑부(80)의 초콜릿(120) 용액에 담겼다 올라오는 작용을 하게 된다.Thus, while the press portion 90 of the press portion 90 is lowered from the upper portion of the dipping region c2 of the combination section c toward the dipping portion 80, The lower half tray 35 is lowered toward the dipping portion 80 while the pusher 93 is lowered and the biscuit 110 placed on the tray 40 is lowered Pressure. At this time, the pusher 93 operates to stably deliver the biscuit 110 to the tray 40 against the buoyancy of the solution of the chocolate 120 flowing into the tray 40 through the gap of the bottom of the tray 40 So that the chocolate 120 having the proper height can be coated on the biscuit 110. Therefore, the press portion 90 presses the upper half tray 31 and the lower half tray 35 when the pressing rod 91 presses the lower half tray 35 through the tray hole 33 of the upper half tray 31 The lower half tray 35 is contained in the solution of the chocolate 120 of the dipping portion 80 due to the action of the elastic body 39 connected to the dipping portion 80. As a result,
냉각부(95)는 조합구간(c)의 냉각 영역(c3)에 마련되어, 디핑부(80)를 통해 초콜릿(120)이 코팅된 초코건빵(100)을 냉각시킨다.The cooling section 95 is provided in the cooling zone c3 of the combination section c to cool the chocolate biscuit 100 coated with the chocolate 120 through the dipping section 80. [
냉각부(95)는, 도시되어 있지 않지만 냉풍기에 연결된 냉풍관을 통해 제공되는 냉풍을 초콜릿(120)이 코팅된 초코건빵(100)에 공급하여, 초코건빵(100)을 냉각시킨다.The cooling unit 95 supplies the chilled biscuit 100 coated with the chocolate 120 to the cooling unit 95 to cool the biscuit biscuit 100. The cooling unit 95 cools the chocolate biscuit 100 by supplying cool air,
이러한 구성에 의하여, 본 발명의 일 실시예에 따른 초코건빵 제조장치를 이용하여 초코건빵을 제조하는 과정을 설명하면 다음과 같다.A process for manufacturing chocolate biscuits using the apparatus for manufacturing chocolate biscuits according to an embodiment of the present invention will now be described.
건빵 공급부(50)의 작동이 정지된 상태에서 한 쌍의 무한궤도(10a,10b)가 회전하여, 조합구간(c)의 건빵 공급 영역(c1)에서 제1하프 트레이(20a)와 제2하프 트레이(20b)가 조합되어 초코건빵(100)의 1회 작업 로트 수량에 대응하는 수량의 트레이(40)가 형성되면, 각 무한궤도(10a,10b)의 회전이 정지되고 건빵 공급부(50)의 호퍼 마개부(67)가 열려, 건빵 토출부(61)의 복수의 건빵(110)이 트레이(40)에 안착된다. 이 때, 설정된 복수의 중량에 도달한 중량측정부(65)의 신호로 무한궤도(10a,10b)와 바이브레이터(71)의 작동이 멈추고, 호퍼 마개부(67)는 열리게 된다.The pair of endless tracks 10a and 10b are rotated in the state where the operation of the biscuit supplying part 50 is stopped so that the first half tray 20a and the second half tray 20b in the biscuit supplying area c1 of the combination section c, The tray 20b is combined to form a tray 40 in a quantity corresponding to the number of times of operation of the chocolate biscuit 100. The rotation of each of the endless tracks 10a and 10b is stopped, The hopper stopper 67 is opened and a plurality of biscuits 110 of the biscuit discharging portion 61 are seated on the tray 40. [ At this time, the operation of the endless tracks 10a, 10b and the vibrator 71 stops with the signal of the weight measuring unit 65 reaching the set weight, and the hopper stopper 67 is opened.
트레이(40)에 건빵(110)이 안착되면, 건빵 공급부(50)의 바이브레이터(71)가 작동을 시작하고, 각 무한궤도(10a,10b)는 회전하여 건빵(110)이 안착된 트레이(40)는 디핑 영역(c2)에 도달하게 된다.The vibrator 71 of the biscuit supplying portion 50 starts operating and the endless tracks 10a and 10b rotate to rotate the tray 40 on which the biscuit 110 is placed Reaches the dipping region c2.
한편, 건빵 공급부(50)에서 공급된 건빵(110)이 트레이(40)에 안착되는 동안, 디핑 영역(c2)에서는 프레스부(90)가 트레이(40)를 향해 하강하고, 트레이(40)의 하방에 위치한 디핑부(80)의 날개부(85)가 초콜릿 관(81)에 수용된 초콜릿(120) 용액을 퍼 올려 초콜릿 코팅 작업이 이루어진다.While the biscuit 110 supplied from the biscuit supplying part 50 is seated on the tray 40, the pressing part 90 descends toward the tray 40 in the dipping area c2, The wing portion 85 of the dipping portion 80 located at the lower side pours up the solution of the chocolate 120 contained in the chocolate tube 81 to perform the chocolate coating operation.
이 때, 프레스부(90)의 가압 로드(91)는 상부 하프 트레이(31)의 트레이 홀(33)을 관통하여 하부 하프 트레이(35)를 가압함으로써, 하부 하프 트레이(35)가 날개부(85)에 담긴 초콜릿(120) 용액에 디핑이 되고, 프레스부(90)의 푸셔(93)는 트레이(40)에 안착된 건빵(110)을 안정적으로 눌러주게 된다.At this time, the pressing rod 91 of the press portion 90 pushes the lower half tray 35 through the tray hole 33 of the upper half tray 31 so that the lower half tray 35 presses the lower half tray 35 And the pusher 93 of the press unit 90 stably presses the biscuit 110 that is seated on the tray 40. [
좀 더 구체적으로 설명하면, 건빵(110)들이 안착된 복수의 트레이(40)가 디핑 영역(c2)에 위치하면, 프레스부(90)의 복수의 가압 로드(91)와 푸셔(93)가 트레이(40)를 향해 하강하여 예컨대, 복수의 가압 로드(91)가 상부 하프 트레이(31)의 트레이 홀(33)을 관통하여 하부 하프 트레이(35)를 디핑부(80)를 향해 누른 후 상승하고 동시에, 푸셔(93) 또한 하강하면서 트레이(40)에 안착된 건빵(110)을 누른 후 상승하면, 상부 하프 트레이(31)와 하부 하프 트레이(35)를 탄성 지지하는 탄성체(39)가 인장되고 나서, 다시 압축하며 복원된다.More specifically, when a plurality of trays 40 on which the biscuits 110 are placed are positioned in the dipping region c2, the plurality of pressing rods 91 of the press portion 90 and the pushers 93 are positioned in the tray For example, a plurality of pressing rods 91 pass through the tray holes 33 of the upper half tray 31 to push the lower half tray 35 toward the dipping portion 80 and then rise At the same time, when the pusher 93 is also lowered, the biscuits 110 mounted on the tray 40 are pressed and lifted, the elastic body 39 for holding the upper half tray 31 and the lower half tray 35 elastically is pulled Then, it is compressed again and restored.
이 때, 트레이(40)에 안착된 건빵(110)과 하부 하프 트레이(35)는 탄성체(39)의 탄성력에 의해 디핑부(80)의 날개부(85)에 퍼 올려진 초콜릿(120) 용액에 일정 높이로 잠겼다가 올라가게 되고 예컨대, 날개부(85)의 초콜릿(120) 용액으로부터 벗어나게 된다. 이에 의해, 트레이(40)에 안착된 건빵(110)의 표면에는 일정 높이로 초콜릿(120)이 코팅된다. 여기서, 프레스부(90)의 가압 로드(91)와 푸셔(93)가 하부 하프 트레이(35)를 가압하는 정도에 따라 즉, 프레스부(90)의 가압 작동에 의해 상부 하프 트레이(31)와 하부 하프 트레이(35) 사이의 이격 거리에 따라, 트레이(40)에 안착된 건빵(110)에 코팅되는 초콜릿(120)의 높이를 조절할 수 있게 된다.The biscuit 110 and the lower half tray 35 mounted on the tray 40 are rotated by the elastic force of the elastic body 39 to remove the chocolate solution 120 poured into the wing portion 85 of the dipping portion 80 For example, and escapes from the solution of chocolate 120 of the wing portion 85, for example. Thus, the chocolate 120 is coated on the surface of the biscuit 110 placed on the tray 40 at a predetermined height. In this case, depending on the extent to which the pressing rod 91 and the pusher 93 of the press section 90 press the lower half tray 35, that is, by the pressing operation of the press section 90, The height of the chocolate 120 coated on the biscuits 110 mounted on the tray 40 can be adjusted according to the distance between the lower half trays 35. [
각 무한궤도(10a,10b)가 다시 회전하며 초콜릿(120)이 코팅된 초코건빵(100)들은 냉각 영역(c3)을 통과하여, 각 무한궤도(10a,10b)의 회전에 따라 트레이(40)가 분리되는 지점에서 도 10에 도시된 바와 같이 일정 높이로 초콜릿(120)이 코팅된 초코건빵(100)이 완성된다.The chocolate biscuits 100 coated with the chocolate 120 rotate through the endless tracks 10a and 10b again and pass through the cooling zone c3 to rotate the endless trajectories 10a and 10b along the trays 40, The chocolate biscuit 100 coated with the chocolate 120 at a predetermined height as shown in FIG. 10 is completed.
그리고, 트레이(40)를 형성한 제1하프 트레이(20a)와 제2하프 트레이(20b)가 무한궤도(10a,10b)의 회전 궤적에 의해 상호 분리되면서 분리구간으로 진입하게 된다. The first half tray 20a and the second half tray 20b forming the tray 40 are separated from each other by the rotation locus of the endless tracks 10a and 10b and enter the separation section.
따라서, 무한궤도(10a,10b)가 멈추고 회전하는 반복 속에서 트레이(40)가 조합되고, 트레이(40)에 건빵(110)이 안착되고, 트레이(40)에 안착된 건빵(110)에 초콜릿(120)이 코팅되고, 초콜릿(120)이 냉각된 후, 트레이(40)의 분리로 일정 높이만 초콜릿(120)이 코팅된 초코건빵(100)이 완성되는 모든 과정이 자동적으로 이루어지게 된다.The biscuit 110 is placed on the tray 40 and the biscuit 110 placed on the tray 40 is placed on the tray 40. In this way, The entire process of completing the chocolate biscuit 100 coated with the chocolate 120 at a predetermined height is automatically performed after the tray 120 is coated and the chocolate 120 is cooled.
이와 같이, 본 발명에 따르면, 다수의 건빵이 한 쌍의 무한궤도의 회전에 의해 형성되는 트레이에 안착된 후, 각 무한궤도의 회전에 따라 이동, 멈춤, 이동하면서 즉, 체인 형식의 한 쌍의 무한궤도가 상호 대향하는 조합구간에서 제1하프 트레이와 제2하프 트레이가 상호 조합하여 트레이를 형성하며 무한궤도의 회전 궤적을 따라 자동으로 이동하고, 무한궤도가 멈출 때 건빵이 트레이로 투입됨과 동시에, 디핑 영역에서 디핑부의 날개부가 초콜릿 관에 수용된 초콜릿 용액을 물레방아의 회전식으로 퍼 올린 상태에서 프레스부의 가압 작동에 의해 트레이 및 건빵을 가압함에 따라 건빵의 일정 높이만큼 초콜릿을 코팅하는 과정을 이루고, 무한궤도가 회전할 때는 초콜릿이 코팅된 건빵이 냉각 영역을 지나 한 쌍의 무한궤도가 분리되는 지점으로부터 트레이가 자동으로 분리되어 초코건빵이 완성됨으로써, 건빵과 같이 작은 과자를 자동으로 일정 높이로 초콜릿 코팅할 수 있고, 작업의 자동화를 이루며, 대량 생산을 할 수 있게 된다.As described above, according to the present invention, after a plurality of biscuits are placed on a tray formed by rotation of a pair of infinite orbits, the biscuits are moved, stopped and moved in accordance with rotation of each endless track, The first half tray and the second half tray form a tray by being combined with each other in a combination section in which the endless tracks face each other and are automatically moved along the rotation locus of the endless track and when the endless track is stopped, A step of pressing the tray and the biscuit by pressing the press portion in a state where the wing portion of the dipping portion of the dipping portion is housed in the chocolate tube, When the infinite orbit rotates, the chocolate-coated biscuit passes through the cooling zone and from a point where a pair of endless tracks are separated. Lice are automatically separated chocolate biscuits being completed, it is possible to automatically chocolates coated with a predetermined height as small as biscuits, cookies, forms automation of tasks, it is possible to mass production.

Claims (10)

  1. 상호 반대방향으로 회전하는 한 쌍의 무한궤도;A pair of infinite orbits rotating in mutually opposite directions;
    한 쌍의 상기 무한궤도에 각각 마련되어, 한 쌍의 상기 무한궤도의 회전에 의해 상호 조합되어 건빵이 안착되는 트레이를 형성하는 조합구간을 이루거나 또는, 상호 분리되는 분리구간을 이루는 복수의 제1하프 트레이 및 복수의 제2하프 트레이;And a plurality of second harvesters provided respectively in the pair of the infinite orbits and forming combinational sections for forming trays on which the biscuits are seated by being combined with each other by rotation of the pair of infinite orbits, A tray and a plurality of second half trays;
    상기 트레이에 건빵을 공급하는 건빵 공급부;A biscuit supply unit supplying biscuit to the tray;
    상기 건빵 공급부를 통하여 상기 트레이에 안착된 건빵의 적어도 일 영역을 초콜릿으로 코팅하기 위한 디핑부; 및A dipping unit for coating at least one region of the biscuit loaded on the tray with the chocolate through the biscuit supplying unit; And
    상기 디핑부를 통해 초콜릿이 코팅된 초코건빵을 냉각시키는 냉각부를 포함하는, 초코건빵 제조장치.And a cooling portion for cooling the chocolate-coated biscuit coated with chocolate through the dipping portion.
  2. 제1항에 있어서,The method according to claim 1,
    상기 제1하프 트레이 및 상기 제2하프 트레이는 각각,Wherein the first half tray and the second half tray each include:
    상기 무한궤도에 지지되는 상부 하프 트레이;An upper half tray supported on the endless track;
    상기 상부 하프 트레이에 대해 접근 및 이격하는 하부 하프 트레이; 및A lower half tray that approaches and separates from the upper half tray; And
    상기 하부 하프 트레이가 상기 상부 하프 트레이와 상호 접근하도록 상기 상부 하프 트레이와 상기 상부 하프 트레이를 탄성 지지하는 탄성체를 포함하는, 초코건빵 제조장치.And an elastic body elastically supporting the upper half tray and the upper half tray so that the lower half tray approaches the upper half tray.
  3. 제2항에 있어서,3. The method of claim 2,
    상기 하부 하프 트레이에 마련되어, 상기 하부 하프 트레이에 안착되는 건빵을 거치하는 거치대를 더 포함하는, 초코건빵 제조장치.Further comprising a mount provided on the lower half tray for mounting biscuits that are seated in the lower half tray.
  4. 제1항에 있어서,The method according to claim 1,
    상기 건빵 공급부는,Wherein the biscuit supplying portion includes:
    건빵을 저장하는 호퍼;Hopper to store biscuits;
    상기 호퍼의 하방에 경사지게 마련되어 상기 호퍼로부터 배출되는 건빵들을 나란하게 정렬하는 정렬부와, 상기 정렬부를 통해 정렬된 상기 건빵이 상기 트레이로 토출되는 건빵 토출부를 가지며, 상기 건빵이 상기 트레이로 이동하도록 안내하는 건빵 이동부; 및A biscuit dispenser for dispensing biscuits to the tray, the biscuit dispenser having a biscuit dispenser for dispensing biscuits, the dispenser comprising: an aligning part arranged obliquely below the hopper for aligning the biscuits discharged from the hopper in parallel; A biscuit moving part; And
    상기 호퍼에 마련되어, 상기 호퍼에 진동을 발생하여 상기 호퍼에 저장된 복수의 건빵을 상기 정렬부로 배출시키는 바이브레이터를 포함하는, 초코건빵 제조장치.And a vibrator provided in the hopper for generating vibrations in the hopper and discharging a plurality of biscuits stored in the hopper to the aligning portion.
  5. 제4항에 있어서,5. The method of claim 4,
    상기 건빵 토출부에 도달한 상기 건빵의 중량을 측정하는 중량측정부를 더 포함하는, 초코건빵 제조장치.And a weight measuring unit for measuring the weight of the biscuit reached the biscuit discharging unit.
  6. 제5항에 있어서,6. The method of claim 5,
    상기 건빵 토출부에 마련되어, 상기 중량측정부와 연동하여 상기 트레이로의 건빵 공급을 제어하는 호퍼 마개부를 더 포함하는, 초코건빵 제조장치.Further comprising a hopper stopper provided in the biscuit discharging portion for controlling supply of biscuit to the tray in cooperation with the weighing portion.
  7. 제1항에 있어서,The method according to claim 1,
    상기 디핑부는,Wherein the dipping unit includes:
    초콜릿 용액을 수용하는 초콜릿 관;A chocolate tube containing a chocolate solution;
    상기 초콜릿 관의 상방에 배치되는 회전축; 및A rotating shaft disposed above the chocolate tube; And
    상기 회전축의 둘레를 따라 방사상으로 배치되어 회전하며, 상기 트레이에 안착된 건빵의 적어도 일 영역에 초콜릿을 코팅하기 위해 상기 초콜릿 관에 수용된 초콜릿 용액을 퍼올리는 날개부를 포함하는, 초코건빵 제조장치.And a wing portion that is disposed radially and rotates about the rotation axis and piles up the chocolate solution contained in the chocolate tube to coat the chocolate in at least one region of the biscuit seated in the tray.
  8. 제2항에 있어서,3. The method of claim 2,
    상기 건빵에 초콜릿이 코팅되도록 상기 건빵이 안착된 상기 트레이를 상기 디핑부의 초콜릿 용액을 향해 가압하는 프레스부를 더 포함하는, 초코건빵 제조장치.Further comprising a press portion for pressing the tray on which the biscuit is placed, toward the chocolate solution of the dipping portion so that the chocolate is coated on the biscuit.
  9. 제8항에 있어서,9. The method of claim 8,
    상기 상부 하프 트레이에는 상기 하부 하프 트레이를 향해 트레이 홀이 관통 형성되고,A tray hole is formed through the upper half tray toward the lower half tray,
    상기 프레스부는,The press section includes:
    상기 트레이를 향해 승강하며, 상기 상부 하프 트레이의 트레이 홀에 관통 결합되어 상기 하부 하프 트레이가 상기 상부 하프 트레이로부터 이격하도록 상기 하부 트레이를 가압하는 복수의 가압 로드를 포함하는, 초코건빵 제조장치.And a plurality of pressing rods which are raised toward the tray and penetrate the tray holes of the upper half tray to press the lower tray so that the lower half tray is spaced apart from the upper half tray.
  10. 제8항에 있어서,9. The method of claim 8,
    상기 프레스부는 상기 트레이에 안착된 건빵을 가압하는 푸셔를 포함하는, 초코건빵 제조장치.Wherein the press section includes a pusher for pressing the biscuit seated on the tray.
PCT/KR2019/000533 2018-01-19 2019-01-14 Chocolate hardtack manufacturing apparatus WO2019143084A1 (en)

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KR200252367Y1 (en) * 2001-08-11 2001-11-22 주식회사 쌀로만제과 Do Chyokolrit coating chapter of bar cookies
US20030113420A1 (en) * 2001-12-06 2003-06-19 Martin Jeffrey Wes Flowable solids dispensing apparatus and method of use
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JP2016195607A (en) * 2008-11-28 2016-11-24 インターコンチネンタル グレート ブランズ エルエルシー Confectionery composition, article, method and device

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JPS59125847A (en) * 1983-01-07 1984-07-20 Yamazaki Nabisuko Kk Apparatus for coating hollow cylindrical cake with liquid such as chocolate
KR200252367Y1 (en) * 2001-08-11 2001-11-22 주식회사 쌀로만제과 Do Chyokolrit coating chapter of bar cookies
US20030113420A1 (en) * 2001-12-06 2003-06-19 Martin Jeffrey Wes Flowable solids dispensing apparatus and method of use
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JP2016195607A (en) * 2008-11-28 2016-11-24 インターコンチネンタル グレート ブランズ エルエルシー Confectionery composition, article, method and device

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