WO2019142668A1 - Oil ring - Google Patents

Oil ring Download PDF

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Publication number
WO2019142668A1
WO2019142668A1 PCT/JP2019/000071 JP2019000071W WO2019142668A1 WO 2019142668 A1 WO2019142668 A1 WO 2019142668A1 JP 2019000071 W JP2019000071 W JP 2019000071W WO 2019142668 A1 WO2019142668 A1 WO 2019142668A1
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WO
WIPO (PCT)
Prior art keywords
oil ring
outermost
sectional
oil
axial direction
Prior art date
Application number
PCT/JP2019/000071
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French (fr)
Japanese (ja)
Inventor
嘉夫 岡田
充洋 安達
Original Assignee
株式会社リケン
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Publication date
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Publication of WO2019142668A1 publication Critical patent/WO2019142668A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F5/00Piston rings, e.g. associated with piston crown
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J9/00Piston-rings, e.g. non-metallic piston-rings, seats therefor; Ring sealings of similar construction
    • F16J9/06Piston-rings, e.g. non-metallic piston-rings, seats therefor; Ring sealings of similar construction using separate springs or elastic elements expanding the rings; Springs therefor ; Expansion by wedging
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J9/00Piston-rings, e.g. non-metallic piston-rings, seats therefor; Ring sealings of similar construction
    • F16J9/12Details
    • F16J9/20Rings with special cross-section; Oil-scraping rings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J9/00Piston-rings, e.g. non-metallic piston-rings, seats therefor; Ring sealings of similar construction
    • F16J9/26Piston-rings, e.g. non-metallic piston-rings, seats therefor; Ring sealings of similar construction characterised by the use of particular materials

Definitions

  • the present invention relates to an oil ring used for a piston of a reciprocating engine (reciprocating internal combustion engine), and more particularly to a two-piece type combined oil ring in which a coil expander is mounted on a radially inner portion of the oil ring body.
  • an oil ring for sealing lubricating oil is attached to a piston of a reciprocating engine.
  • Oil rings are classified into three-piece oil rings mainly used for gasoline engines and two-piece oil rings mainly used for diesel engines. Due to demands for lower fuel consumption and the like, a two-piece oil ring capable of further reducing the axial width has also come to be used in gasoline engines.
  • an oil ring main body having a web portion having an oil passing hole and a pair of rail portions integrally provided on both sides (upper and lower) in the axial direction of the web portion; 2.
  • a coil expander is known which is mounted on a radially inner portion of a main body to urge the oil ring main body outward in the radial direction.
  • the oil ring main body is formed in a split ring shape having a joint, and can be expanded (diameter increase) by being urged radially outward by a coil expander. It has become.
  • the oil ring main body is biased and expanded by the coil expander, and the outer peripheral surface of each rail portion facing radially outward contacts the inner peripheral surface of the cylinder with a constant contact pressure (surface pressure), whereby the piston
  • a constant contact pressure surface pressure
  • oil rings In recent years, with the improvement of engine performance by internal combustion engine due to market demand such as low fuel consumption and low oil consumption, the oil ring also suppresses the oil raking action at the piston rising stroke, and the oil raking action at the piston descent process There is a demand for a product having the ability to reduce the oil consumption while reducing the friction against the inner circumferential surface of the cylinder. In order to meet such requirements, oil rings have been proposed in which the outer peripheral surface facing the radially outer side has various shapes.
  • the outer peripheral surface of the upper and lower rail portions is disposed on the sliding surface sliding on the inner peripheral surface of the cylinder and on the combustion chamber side (upper surface side of the oil ring) of the sliding surface.
  • An oil ring is described that is configured to have a tapered surface that gradually reduces in diameter toward the side.
  • the piston is usually inserted into the cylinder from the skirt side (lower side) of the piston.
  • the piston may be inserted into the cylinder from the crown side (upper side) of the piston.
  • the oil ring is inserted into the cylinder from the lower surface side Be done.
  • the sliding surface is inserted earlier than the tapered surface.
  • the piston when the piston is inserted into the cylinder from the lower end side of the liner, that is, when the piston is inserted into the cylinder from the upper side of the piston, the oil ring is inserted into the cylinder from the upper surface side.
  • the tapered surface is inserted earlier than the sliding surface.
  • the tapered surface since the diameter of the tapered surface is smaller than that of the sliding surface, the tapered surface is usually inserted without contacting the inner circumferential surface of the cylinder between the insertion of the tapered surface and the insertion of the sliding surface. It will be done.
  • the tapered surface may come in contact with the inner peripheral surface of the cylinder and damage such as a part of the oil ring may occur. is there.
  • the piston is forced into the cylinder while the axial direction of the oil ring and the axial direction of the cylinder do not match, the oil ring may be deformed. This problem is particularly pronounced in large diesel engines where the weight of the piston and connecting rod is relatively large.
  • An object of the present invention is to solve such a point, and it is an object of the present invention to provide an oil ring capable of reducing the possibility of damage at the time of engine assembly while reducing oil consumption. is there.
  • the oil ring of the present invention is mounted on an oil ring main body provided with lands projecting radially outward, and mounted on a radially inner portion of the oil ring main body, with the oil ring main body directed radially outward.
  • An oil ring having a coil expander for biasing wherein the land comprises an upper surface facing in one axial direction and a cylindrical surface parallel to the axial direction, and an outermost periphery facing radially outward at an outermost side in the radial direction
  • a portion of a conical surface which is enlarged in diameter from the one side in the axial direction to the other side in the axial direction, and has a tapered surface located between the upper surface and the outermost peripheral surface;
  • An angle formed by the tapered surface with respect to the axial direction is more than 17 ° and less than 27 °.
  • the upper surface is linear in a sectional view along a plane including the central axis of the oil ring, and in the sectional view, a straight line along the upper surface and a straight line along the outermost circumferential surface
  • the end of the outermost side of the outermost peripheral surface is the upper end of the outermost peripheral surface
  • the other end of the outermost peripheral surface is the lower end of the outermost peripheral surface.
  • the ratio of the distance from the upper end to the lower end to the distance from the one point to the lower end is preferably 0.76 or less.
  • the distance from the first point to the lower end is greater than 0.15 mm and less than or equal to 0.30 mm in the configuration described above.
  • the outermost circumferential surface is radially outward from the second point Preferably, it protrudes by 0.015 mm or more.
  • the distance from the upper end to the lower end is 0.15 mm or less in the above configuration.
  • the surface roughness of the tapered surface is larger than the surface roughness of the outermost peripheral surface.
  • the upper surface is linear in a cross-sectional view along a plane including the central axis of the oil ring, and the land is connected to the upper surface radially inward and radially outward
  • the land is connected to the upper surface radially inward and radially outward
  • the first curved surface has an arc shape whose radius is 0.005 mm or more in the sectional view.
  • the upper surface is linear in a cross-sectional view along a plane including the central axis of the oil ring, and the land is connected to the tapered surface radially inward and in the radial direction It further has a second curved surface which is curved to be convex on the surface side and is continuous with the outermost peripheral surface outside, and the second curved surface is a straight line along the tapered surface and the outermost periphery in the sectional view It is preferred not to intersect any of the straight lines along the surface.
  • the second curved surface has an arc shape whose radius is 0.005 mm or more in the sectional view.
  • the width along the axial direction of the oil ring main body is preferably 2.5 mm or more.
  • the outermost circumferential surface is a surface of a hard coating layer constituting a surface layer of the land.
  • the oil ring which can reduce the possibility of the damage at the time of engine assembly can be provided, reducing oil consumption.
  • the axial direction means a direction along the central axis O (see FIG. 1) of the oil ring 1.
  • one side in the axial direction means the combustion chamber side (upper side in FIGS. 2 and 3) in the use state of the oil ring 1.
  • the other side in the axial direction is the opposite side to the one side in the axial direction, and means the crank chamber side (lower side in FIGS. 2 and 3) in the used state of the oil ring 1.
  • FIG. 1 is a plan view of an oil ring 1 according to an embodiment of the present invention.
  • the oil ring 1 shown in FIG. 1 is also called an oil control ring.
  • the oil ring 1 is mounted and used, for example, in a ring groove formed on the outer peripheral surface of a piston of a diesel engine.
  • the oil ring 1 is a two-piece type, and includes an oil ring main body 10 and a coil expander 20.
  • the oil ring main body 10 is formed in a split ring shape provided with a joint 10a. That is, the oil ring main body 10 is formed in a C-shape in which a part in the circumferential direction is cut and the cut portion becomes the joint 10a.
  • the oil ring main body 10 can be made of, for example, steel (steel material).
  • the oil ring main body 10 can be elastically deformed in the radial direction by forming the joint portion 10 a and causing the joint portion 10 a to approach and separate in the circumferential direction.
  • the oil ring main body 10 is disposed in the cylinder C (see FIG. 2) in a state of being attached to the piston P (see FIG.
  • the joint portion 10a becomes a substantially annular shape closed and the coil expander 20 is biased radially outward.
  • the oil ring main body 10 and the inner circumferential surface 101 (see FIG. 2) of the cylinder C (see FIG. 2) are in close contact over the entire circumference of the piston P, and oil can be sealed.
  • FIG. 2 is a front sectional view showing the usage state of the oil ring 1.
  • FIG. 2 is a cross-sectional view along a plane including the central axis O (see FIG. 1) of the oil ring 1, and this is the same as FIG.
  • the oil ring main body 10 has a web portion 11 and a pair of rail portions 12, and the cross section thereof is substantially M-shaped.
  • the web portion 11 is formed in a thin cylindrical shape, and at the central position in the axial direction, a plurality of oil passing holes 13 penetrating the web portion 11 in the radial direction are provided side by side at intervals in the circumferential direction .
  • These oil passing holes 13 can be formed, for example, in a long hole or a circular hole.
  • the pair of rail portions 12 is provided integrally with the web portion 11 on one side and the other side in the axial direction of the web portion 11 respectively.
  • the radial thickness dimension of each rail portion 12 is larger than the radial thickness dimension of the web portion 11, and the web portion 11 is connected to the rail portion 12 at the radial intermediate portion of each rail portion 12. There is.
  • a mounting groove 14 for mounting the coil expander 20 is provided on a radially inner portion (inner peripheral surface) of the oil ring main body 10.
  • the mounting groove 14 has a semicircular concave cross section which extends from the web portion 11 to both the rail portions 12 and extends along the circumferential direction all around the oil ring main body 10.
  • the coil expander 20 connects the both ends, and what was wound and formed in the ring shape what wound the wire formed by steel materials etc. in coil shape is comprised.
  • the coil expander 20 is elastically deformable in the radially inward and outward directions, and the outer diameter in its natural state is larger than the inner diameter of the oil ring main body 10. Then, as shown in FIG. 2, the coil expander 20 is mounted in the mounting groove 14 of the oil ring main body 10 in a state of being elastically deformed in the diameter reducing direction, and biases the oil ring main body 10 radially outward.
  • the radius viewed from the direction perpendicular to the circumferential direction of the coil expander 20 is slightly smaller than the radius of the mounting groove 14 of the oil ring main body 10.
  • Lands 30 are integrally provided on outer peripheral ends of the pair of rail portions 12 facing radially outward. Each of the lands 30 constitutes an outer peripheral end of the corresponding rail portion 12 that protrudes radially outward over the entire circumference.
  • FIG. 3 is a front sectional view showing the land 30 of the oil ring 1 in an enlarged manner. Since the lands 30 provided on the upper rail portion 12 and the lands 30 provided on the lower rail portion 12 basically have the same shape, they are provided on the upper rail portion 12 in the following. A description will be given based on the land 30.
  • the outer wall of the land 30 has an upper surface 31, a lower surface 32, an outermost peripheral surface 34, and a tapered surface 33.
  • the upper surface 31 of the land 30 is a surface that faces one side in the axial direction.
  • the upper surface 31 is linear in a cross-sectional view shown in FIG.
  • the upper surface 31 is a part of a conical surface whose diameter gradually increases from one side in the axial direction toward the other side in the axial direction.
  • the lower surface 32 of the land 30 is a surface facing the other side in the axial direction.
  • the lower surface 32 is linear in a cross sectional view shown in FIG.
  • the lower surface 32 is a part of a conical surface whose diameter gradually increases from the other side in the axial direction toward one side in the axial direction.
  • the outermost circumferential surface 34 is a surface which is located on the radially outermost side of the oil ring 1 and faces the radially outer side.
  • the outermost circumferential surface 34 is a cylindrical surface parallel to the axial direction.
  • the outermost circumferential surface 34 is located between the lower surface 32 and the tapered surface 33. More specifically, the outermost circumferential surface 34 is located between the lower surface 32 and the tapered surface 33 in the direction of the outer wall along the outer wall of the land 30 in the cross sectional view shown in FIG. 3.
  • one end of the outermost circumferential surface 34 is referred to as the upper end 41 of the outermost circumferential surface 34, and the other end of the outermost circumferential surface 34 is referred to as the lower end 42 of the outermost circumferential surface 34.
  • the tapered surface 33 gradually expands in diameter from one side in the axial direction toward the other side in the axial direction.
  • the tapered surface 33 is a part of a conical surface that is inclined with respect to the axial direction.
  • the tapered surface 33 is located between the upper surface 31 and the outermost surface 34. More specifically, the tapered surface 33 is located between the upper surface 31 and the outermost surface 34 in the direction of the outer wall along the outer wall of the land 30 in the cross sectional view shown in FIG. 3.
  • the angle ⁇ formed by the tapered surface 33 with respect to the axial direction is smaller than the angle formed by the upper surface 31 with respect to the axial direction.
  • the angle ⁇ is more than 17 ° and less than 27 °.
  • the tapered surface 33 is hard to contact the inner circumferential surface 101 (see FIG. 2) of the cylinder C, and the possibility of damage to the oil ring 1 can be reduced.
  • the angle ⁇ is less than 27 °, an oil film is sufficiently formed between the tapered surface 33 and the inner peripheral surface 101 of the cylinder C during the upstroke of the piston P, and the outermost peripheral surface 34 is on the oil film. By riding up, it is suppressed that the oil is scraped up, so the amount of oil consumption can be reduced.
  • the angle ⁇ is preferably 18 ° or more and 26 ° or less.
  • the land width L is preferably more than 0.15 mm and 0.30 mm or less. When the land width L is 0.15 mm or less, the rigidity of the lands 30 is insufficient, and the lands 30 are easily deformed during engine assembly.
  • a distance by which the outermost circumferential surface 34 protrudes radially outward from the second point 44 is taken as a protrusion length H.
  • the protrusion length H is preferably 0.015 mm or more.
  • the outermost circumferential surface width L1 is preferably 0.15 mm or less.
  • the contact surface pressure applied to the inner circumferential surface 101 of the cylinder C by the outermost circumferential surface 34 is increased, and the action of scraping oil during the piston descending stroke is improved.
  • the surface roughness of the tapered surface 33 is preferably larger than the surface roughness of the outermost circumferential surface 34.
  • the surface roughness of the tapered surface 33 is more preferably 2 ⁇ m or more and 10 ⁇ m or less.
  • the surface roughness of the tapered surface 33 and the outermost circumferential surface 34 is the same as that of the oil ring 1 along the circumferential direction of the oil ring 1 in a state where the stylus is in contact with the surfaces of the tapered surface 33 and the outermost circumferential surface 34. It can measure by making it move relatively.
  • the surface roughness of the tapered surface 33 and the outermost surface 34 is a method described in JIS B 0601 2001 using a surface roughness / contour shape measuring machine (Surfcom 1800 D, manufactured by Tokyo Seimitsu Co., Ltd.) It can be measured based on As a measurement condition of surface roughness, a cutoff value of 0.8 mm, an evaluation length of 4.0 mm, a measurement speed of 0.3 mm / s, and a 60 ° conical stylus having a tip radius of 2 ⁇ m as a stylus. It can be used.
  • the width along the axial direction of the oil ring main body 10 is preferably 2.5 mm or more. If the width along the axial direction of the oil ring main body 10 is 2.5 mm or more, the rigidity of the oil ring main body 10 does not easily decrease, and deformation during processing and engine assembly can be prevented. Furthermore, in the point which can exhibit the said effect more, it is more preferable that the width
  • the surface layer on the outermost peripheral surface 34 side of the land 30 of the oil ring main body 10 be formed of a hard coating layer. That is, it is preferable that the outermost circumferential surface 34 be the surface of the hard coating layer that constitutes the surface layer of the land 30.
  • the hard coating layer for example, a configuration provided with at least one of a nitriding treatment layer, a PVD treatment layer, a hard chromium plating treatment layer, and a DLC layer can be adopted. By providing such a hard coating layer, it is possible to prevent the disappearance of the outermost peripheral surface 34 due to wear over a long period of time, and reduce the oil consumption over a long period of time.
  • PVD-treated layer means “layer formed by physical vapor deposition (Physical Vapor Deposition)", and “DLC (Diamond Like Carbon) layer” means a non-hydrocarbon or carbon allotrope mainly. Amorphous hard carbon film is meant.
  • the outer wall of the land 30 further includes a first curved surface 35, a second curved surface 36, and a third curved surface 37.
  • the first curved surface 35 is continuous with the upper surface 31 of the land 30 radially inward and is continuous with the tapered surface 33 radially outward.
  • the first curved surface 35 is a curved surface convex on the surface side, which smoothly connects the upper surface 31 and the tapered surface 33.
  • the first curved surface 35 does not intersect either the straight line along the upper surface 31 or the straight line along the tapered surface 33 in a cross-sectional view shown in FIG. 3.
  • the first curved surface 35 may have an arc shape in a cross sectional view shown in FIG. In this case, from the viewpoint of enhancing the above effects, the radius of the first curved surface 35 is preferably 0.005 mm or more in the cross sectional view shown in FIG.
  • the second curved surface 36 is continuous with the tapered surface 33 radially inward and is continuous with the outermost circumferential surface 34 radially outward.
  • the second curved surface 36 is a curved surface convex on the surface side, which smoothly connects the tapered surface 33 and the outermost peripheral surface 34.
  • the second curved surface 36 does not intersect either the straight line along the tapered surface 33 or the straight line along the outermost circumferential surface 34 in the cross-sectional view shown in FIG. 3.
  • the second curved surface 36 may have an arc shape in a cross sectional view shown in FIG. In this case, from the viewpoint of enhancing the above effects, the radius of the second curved surface 36 is preferably 0.005 mm or more in the cross-sectional view shown in FIG.
  • the third curved surface 37 is continuous with the lower surface 32 of the land 30 at the radially inner side, and is continuous with the outermost circumferential surface 34 at the radial outer side.
  • the third curved surface 37 is a curved surface convex on the surface side, which smoothly connects the lower surface 32 and the outermost surface 34.
  • the third curved surface 37 does not intersect either the straight line along the lower surface 32 or the straight line along the outermost surface 34 in the cross-sectional view shown in FIG. 3.
  • the third curved surface 37 may have an arc shape in a cross sectional view shown in FIG. In this case, from the viewpoint of enhancing the above effects, the radius of the third curved surface 37 is preferably 0.005 mm or more in the cross-sectional view shown in FIG.
  • the oil rings of Examples 1 to 10 of the present invention and the oil rings 1 to 12 of Comparative Example for comparison with the present invention are prepared, and these oil rings are Evaluation of damage to the oil ring and evaluation of oil consumption were performed.
  • the present invention is not limited to these examples.
  • Example 1 The oil ring body of Example 1 was produced by the following procedure. First, rolling roll forming and pultrusion were performed on a hard steel wire equivalent to JIS SWRH 77B. At this time, the nominal diameter of the molded product was 100 mm, the width along the axial direction was 2.5 mm, and the thickness along the radial direction was 2.5 mm. Next, side processing and joint processing were performed. Finally, the outer periphery lapping was performed using a perfect circle sleeve with an inner diameter of 100 mm to produce an oil ring main body.
  • the oil ring of Example 1 has a land width L of 0.25 mm, an outermost surface width L1 of 0.15 mm, and a projection length H of 0.036 mm for each of the pair of rail portions in the shape shown in FIGS. 1 to 3
  • the angle ⁇ of the tapered surface was 19.80 °.
  • Example 2 In the same manner as in Example 1, an oil ring body of Example 2 was produced.
  • the oil ring of Example 2 has a land width L of 0.23 mm, an outermost surface width L1 of 0.15 mm, and a projection length H of 0.025 mm for each of the pair of rail portions in the shape shown in FIGS. 1 to 3
  • the angle ⁇ of the tapered surface was 17.35 °.
  • Example 3 In the same manner as in Example 1, an oil ring body of Example 3 was produced.
  • the oil ring of Example 3 has a land width L of 0.17 mm, an outermost surface width L1 of 0.13 mm, and a projection length H of 0.015 mm for each of the pair of rail portions in the shape shown in FIGS. 1 to 3
  • the angle ⁇ of the tapered surface was 20.56 °.
  • Example 4 In the same manner as in Example 1, an oil ring body of Example 4 was produced.
  • the oil ring according to the fourth embodiment has a land width L of 0.30 mm, an outermost surface width L1 of 0.05 mm, and a projection length H of 0.100 mm for each of the pair of rail portions in the shape shown in FIGS.
  • the angle ⁇ of the tapered surface was 21.80 °.
  • Example 5 In the same manner as in Example 1, an oil ring body of Example 5 was produced.
  • the oil ring of the fifth embodiment has a land width L of 0.30 mm, an outermost circumferential surface width L1 of 0.15 mm, and a protrusion length H of 0.064 mm for each of the pair of rail portions in the shape shown in FIGS.
  • the angle ⁇ of the tapered surface was 23.11 °.
  • Example 6 In the same manner as in Example 1, an oil ring body of Example 6 was produced.
  • the oil ring according to the sixth embodiment has a land width L of 0.25 mm, an outermost surface width L1 of 0.12 mm, and a projection length H of 0.055 mm for each of the pair of rail portions in the shape shown in FIGS.
  • the angle ⁇ of the tapered surface was 22.93 °.
  • Example 7 In the same manner as in Example 1, an oil ring body of Example 7 was produced.
  • the oil ring of the seventh embodiment has a land width L of 0.27 mm, an outermost surface width L1 of 0.12 mm, and a protrusion length H of 0.049 mm for each of the pair of rail portions in the shape shown in FIGS. 1 to 3
  • the angle ⁇ of the tapered surface was 18.09 °.
  • Example 8 In the same manner as in Example 1, an oil ring body of Example 8 was produced.
  • the oil ring of the eighth embodiment has a land width L of 0.30 mm, an outermost surface width L1 of 0.10 mm, and a projection length H of 0.099 mm for each of the pair of rail portions in the shape shown in FIGS. 1 to 3
  • the angle ⁇ of the tapered surface was 26.34 °.
  • Example 9 In the same manner as in Example 1, an oil ring body of Example 9 was produced.
  • the oil ring of the ninth embodiment has a land width L of 0.29 mm, an outermost surface width L1 of 0.03 mm, and a projection length H of 0.125 mm for each of the pair of rail portions in the shape shown in FIGS.
  • the angle ⁇ of the tapered surface was 25.68 °.
  • Example 10 In the same manner as in Example 1, an oil ring body of Example 10 was produced.
  • the oil ring of the tenth embodiment has a land width L of 0.30 mm, an outermost circumferential surface width L1 of 0.08 mm, and a projection length H of 0.090 mm for each of the pair of rail portions in the shape shown in FIGS.
  • the angle ⁇ of the tapered surface was 22.25 °.
  • Comparative Examples 1 to 12 In the same manner as in Example 1, oil ring bodies of Comparative Examples 1 to 12 were produced. The dimensions of the oil rings of Comparative Examples 1 to 12 are as shown in Table 1 below. The oil ring of Comparative Example 1 does not have a tapered surface.
  • the oil ring 1 of the present invention is described as being mounted on a piston of a diesel engine in the above embodiment, the present invention is not limited to this, and the present invention can be applied to an oil ring mounted on a piston of a gasoline engine. It can also be applied.
  • the material of the oil ring main body 10 is not limited to steel, but may be another material.
  • the land 30 may not have any one or more of the first curved surface 35, the second curved surface 36, and the third curved surface 37. However, if the land 30 has the first curved surface 35, the second curved surface 36, and the third curved surface 37, it is preferable in that the possibility of damage to the oil ring 1 at the time of engine assembly can be reduced.
  • the present invention relates to an oil ring used for a piston of a reciprocating engine (reciprocating internal combustion engine), and more particularly to a two-piece type combined oil ring in which a coil expander is mounted on a radially inner portion of the oil ring body.
  • oil ring 10 oil ring main body 10a: joint portion 11: web portion 12: rail portion 13: oil passing hole 14: mounting groove 20: coil expander 30: land 31: upper surface of land 32: lower surface of land 33: tapered surface Surface 34: outermost circumferential surface 35: first curved surface 36: second curved surface 37: third curved surface 41: upper end of outermost circumferential surface 42: lower end of outermost circumferential surface 43: first point 44: second point 101: Inner surface of cylinder C: Cylinder P: Piston O: Central axis of oil ring L: Land width L1: Outer peripheral surface width H: Protrusive length ⁇ : Angle of tapered surface

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Pistons, Piston Rings, And Cylinders (AREA)

Abstract

An oil ring 1 has an oil ring body 10 provided with a land 30 protruding diametrally outward, and a coil expander 20 that is mounted on a diametrally inward portion of the oil ring body and that biases the oil ring body diametrally outward. The land 30 has an upper surface 31 facing one way in an axial direction, an outermost circumferential surface 34 that comprises a cylindrical surface parallel to the axial direction and that faces diametrally outward at the diametrally farthest outward side, and a tapered surface 33 comprising part of a conical surface that diametrally expands from one axial side toward the other axial side, the tapered surface 33 being positioned between the upper surface 31 and the outermost circumferential surface 34. The angle that the tapered surface 33 forms with the axial direction is greater than 17° and less than 27°.

Description

オイルリングOil ring
 本発明は、レシプロエンジン(往復動内燃機関)のピストンに用いられるオイルリングに関し、特に、オイルリング本体の径方向内側部分にコイルエキスパンダーが装着されてなる2ピースタイプの組合せオイルリングに関する。 The present invention relates to an oil ring used for a piston of a reciprocating engine (reciprocating internal combustion engine), and more particularly to a two-piece type combined oil ring in which a coil expander is mounted on a radially inner portion of the oil ring body.
 従来から、レシプロエンジンのピストンには、燃焼ガスをシールするためのコンプレッションリングに加えて、潤滑用のオイルをシールするためのオイルリングが装着されている。 Conventionally, in addition to a compression ring for sealing combustion gas, an oil ring for sealing lubricating oil is attached to a piston of a reciprocating engine.
 オイルリングには、主としてガソリンエンジンに用いられる3ピースタイプのものと、主としてディーゼルエンジンに用いられる2ピースタイプのものとがある。低燃費化等の要請から、ガソリンエンジンにおいても、より軸方向幅を薄型化することが可能な2ピースタイプのオイルリングが用いられるようになってきている。 Oil rings are classified into three-piece oil rings mainly used for gasoline engines and two-piece oil rings mainly used for diesel engines. Due to demands for lower fuel consumption and the like, a two-piece oil ring capable of further reducing the axial width has also come to be used in gasoline engines.
 このような2ピースタイプのオイルリングとしては、通油孔を有するウェブ部とこのウェブ部の軸方向両側(上下)に一体に設けられる一対のレール部とを有するオイルリング本体と、このオイルリング本体の径方向内側部分に装着されてオイルリング本体を径方向外側に向けて付勢するコイルエキスパンダーと、の2つのパーツで構成されたものが知られている。このような2ピースタイプのオイルリングでは、オイルリング本体は合口部を備えた割りリング形状に形成され、コイルエキスパンダーにより径方向外側に向けて付勢されることで拡張(拡径)できるようになっている。そして、オイルリング本体がコイルエキスパンダーにより付勢されて拡張し、各レール部の径方向外側を向く外周面がシリンダの内周面に一定の接触圧力(面圧)で接触することにより、ピストンが往復動したときに、一対のレール部の間に滞留するオイルをシリンダの内周面に塗布するとともに余分なオイルをレール部により掻き下げつつ通油孔を通してクランク室へ戻し、シリンダの内周面に適切な厚みの油膜を形成するようになっている。 As such a two-piece type oil ring, an oil ring main body having a web portion having an oil passing hole and a pair of rail portions integrally provided on both sides (upper and lower) in the axial direction of the web portion; 2. Description of the Related Art A coil expander is known which is mounted on a radially inner portion of a main body to urge the oil ring main body outward in the radial direction. In such a two-piece type oil ring, the oil ring main body is formed in a split ring shape having a joint, and can be expanded (diameter increase) by being urged radially outward by a coil expander. It has become. Then, the oil ring main body is biased and expanded by the coil expander, and the outer peripheral surface of each rail portion facing radially outward contacts the inner peripheral surface of the cylinder with a constant contact pressure (surface pressure), whereby the piston When reciprocated, the oil accumulated between the pair of rails is applied to the inner peripheral surface of the cylinder and the excess oil is scraped down by the rails and returned to the crank chamber through the oil passing hole. Form an oil film of appropriate thickness.
 近年、低燃費や低オイル消費などの市場要求による内燃機関用エンジンの性能向上に伴い、オイルリングにも、ピストン上昇行程時のオイル掻き上げ作用の抑制や、ピストン下降工程時のオイル掻き下げ作用の増幅により、シリンダの内周面に対するフリクションを低減させつつオイル消費量を低減させ得る性能を有したものが求められている。このような要求に対応するために、径方向外側を向く外周面を種々の形状としたオイルリングが提案されている。 In recent years, with the improvement of engine performance by internal combustion engine due to market demand such as low fuel consumption and low oil consumption, the oil ring also suppresses the oil raking action at the piston rising stroke, and the oil raking action at the piston descent process There is a demand for a product having the ability to reduce the oil consumption while reducing the friction against the inner circumferential surface of the cylinder. In order to meet such requirements, oil rings have been proposed in which the outer peripheral surface facing the radially outer side has various shapes.
 例えば特許文献1には、上下のレール部の外周面を、シリンダの内周面に摺動する摺動面と、摺動面の燃焼室側(オイルリングの上面側)に配置され該燃焼室側に向けて徐々に縮径するテーパ面と、を有するように構成したオイルリングが記載されている。 For example, in Patent Document 1, the outer peripheral surface of the upper and lower rail portions is disposed on the sliding surface sliding on the inner peripheral surface of the cylinder and on the combustion chamber side (upper surface side of the oil ring) of the sliding surface. An oil ring is described that is configured to have a tapered surface that gradually reduces in diameter toward the side.
特開平9-144881号公報Unexamined-Japanese-Patent No. 9-144881
 特許文献1に記載されたオイルリングのように、テーパ面を設けることで、シリンダの内周面に摺動する摺動面の面積を小さくすることが可能となる。これにより、当該摺動面がシリンダの内周面に与える接触面圧が高まり、ピストン下降行程時にオイルを掻き下げる作用が得られる。また、ピストン上昇行程時には、テーパ面とシリンダの内周面との間で油膜が形成され、摺動面が油膜の上に乗り上げることで、オイルを掻き上げることが抑制される。このように、特許文献1に記載されたオイルリングのようにテーパ面を設けたオイルリングが、オイル消費量の低減に有効であることが知られている。 By providing a tapered surface as in the oil ring described in Patent Document 1, it is possible to reduce the area of the sliding surface sliding on the inner circumferential surface of the cylinder. As a result, the contact surface pressure applied to the inner peripheral surface of the cylinder by the sliding surface is increased, and the action of scraping oil at the time of the piston downstroke is obtained. Further, at the time of the piston upstroke, an oil film is formed between the tapered surface and the inner circumferential surface of the cylinder, and the sliding surface runs on the oil film, whereby the oil is prevented from being scooped up. Thus, it is known that an oil ring provided with a tapered surface like the oil ring described in Patent Document 1 is effective for reducing the amount of oil consumption.
 ところで、エンジン組み立ての一工程として、オイルリングを装着したピストンをシリンダへ挿入する工程がある。当該工程では、通常、ピストンは、ピストンのスカート側(下側)からシリンダ内に挿入される。一方、例えば大型ディーゼルエンジン等では、ピストンは、ピストンの冠面側(上側)からシリンダ内に挿入される場合がある。 By the way, there is a process of inserting a piston equipped with an oil ring into a cylinder as one process of engine assembly. In the process, the piston is usually inserted into the cylinder from the skirt side (lower side) of the piston. On the other hand, for example, in a large diesel engine or the like, the piston may be inserted into the cylinder from the crown side (upper side) of the piston.
 ピストンを、シリンダの内周面を構成するライナーの上端側からシリンダ内に挿入する場合、すなわち、ピストンを、ピストンの下側からシリンダ内に挿入する場合、オイルリングは下面側からシリンダ内に挿入される。このとき、上述のテーパ面を設けたオイルリングを用いると、摺動面がテーパ面よりも先に挿入される。摺動面がシリンダの内周面に接触すると、コイルエキスパンダーからの付勢によって摺動面全体がシリンダの内周面に押し付けられて、オイルリングの軸方向とシリンダの軸方向とが一致した状態で安定し、その状態を保ったまま挿入されていく。従って、オイルリングは安定的にエンジンに組み込まれやすい。 When the piston is inserted into the cylinder from the upper end side of the liner forming the inner circumferential surface of the cylinder, that is, when the piston is inserted into the cylinder from the lower side of the piston, the oil ring is inserted into the cylinder from the lower surface side Be done. At this time, if the oil ring provided with the above-described tapered surface is used, the sliding surface is inserted earlier than the tapered surface. When the sliding surface contacts the inner circumferential surface of the cylinder, the entire sliding surface is pressed against the inner circumferential surface of the cylinder by the bias from the coil expander, and the axial direction of the oil ring matches the axial direction of the cylinder It becomes stable and is inserted while maintaining that state. Therefore, the oil ring can be stably incorporated into the engine.
 一方、ピストンを、ライナーの下端側からシリンダ内に挿入する場合、すなわち、ピストンを、ピストンの上側からシリンダ内に挿入する場合、オイルリングは上面側からシリンダ内に挿入される。このとき、上述のテーパ面を設けたオイルリングを用いると、摺動面よりも先にテーパ面が挿入される。ここで、テーパ面は摺動面よりも径が小さいため、テーパ面が挿入されてから摺動面が挿入されるまでの間、通常、テーパ面がシリンダの内周面に接触しない状態で挿入されていく。このとき、オイルリングの位置はシリンダに対して径方向に不安定であるため、テーパ面がシリンダの内周面に接触し、例えばオイルリングの一部が欠ける等の損傷が発生する可能性がある。また、オイルリングの軸方向とシリンダの軸方向とが一致しない状態のまま、ピストンがシリンダに無理に押し込まれると、オイルリングが変形する可能性がある。この問題は、ピストンやコネクティングロッドの重量が比較的大きい大型ディーゼルエンジンでは、特に顕著となる。 On the other hand, when the piston is inserted into the cylinder from the lower end side of the liner, that is, when the piston is inserted into the cylinder from the upper side of the piston, the oil ring is inserted into the cylinder from the upper surface side. At this time, if the oil ring provided with the above-described tapered surface is used, the tapered surface is inserted earlier than the sliding surface. Here, since the diameter of the tapered surface is smaller than that of the sliding surface, the tapered surface is usually inserted without contacting the inner circumferential surface of the cylinder between the insertion of the tapered surface and the insertion of the sliding surface. It will be done. At this time, since the position of the oil ring is unstable in the radial direction with respect to the cylinder, the tapered surface may come in contact with the inner peripheral surface of the cylinder and damage such as a part of the oil ring may occur. is there. In addition, if the piston is forced into the cylinder while the axial direction of the oil ring and the axial direction of the cylinder do not match, the oil ring may be deformed. This problem is particularly pronounced in large diesel engines where the weight of the piston and connecting rod is relatively large.
 本発明は、このような点を解決することを課題とするものであり、その目的は、オイル消費量を低減させつつ、エンジン組み立て時における損傷の可能性を低減できるオイルリングを提供することにある。 An object of the present invention is to solve such a point, and it is an object of the present invention to provide an oil ring capable of reducing the possibility of damage at the time of engine assembly while reducing oil consumption. is there.
 本発明のオイルリングは、径方向外側に向けて突出するランドが設けられたオイルリング本体と、前記オイルリング本体の径方向内側部分に装着されて前記オイルリング本体を径方向外側に向けて付勢するコイルエキスパンダーと、を有するオイルリングであって、前記ランドは、軸方向の一方を向く上面と、軸方向と平行な円筒面からなり、径方向の最も外側で径方向外側を向く最外周面と、軸方向の前記一方側から軸方向の他方側に向けて拡径する円錐面の一部からなり、前記上面と前記最外周面との間に位置するテーパ面と、を有し、前記テーパ面が軸方向に対してなす角度が、17°を超えて27°未満であることを特徴とする。 The oil ring of the present invention is mounted on an oil ring main body provided with lands projecting radially outward, and mounted on a radially inner portion of the oil ring main body, with the oil ring main body directed radially outward. An oil ring having a coil expander for biasing, wherein the land comprises an upper surface facing in one axial direction and a cylindrical surface parallel to the axial direction, and an outermost periphery facing radially outward at an outermost side in the radial direction A portion of a conical surface which is enlarged in diameter from the one side in the axial direction to the other side in the axial direction, and has a tapered surface located between the upper surface and the outermost peripheral surface; An angle formed by the tapered surface with respect to the axial direction is more than 17 ° and less than 27 °.
 本発明は、上記構成において、前記上面は、前記オイルリングの中心軸を含む平面に沿う断面視で、直線状であり、前記断面視で、前記上面に沿う直線と前記最外周面に沿う直線との交点を第1地点とし、前記最外周面における前記一方側の端を前記最外周面の上端とし、前記最外周面における他方側の端を前記最外周面の下端とするとき、前記第1地点から前記下端までの距離に対する、前記上端から前記下端までの距離の比が、0.76以下であることが好ましい。 In the configuration described above, the upper surface is linear in a sectional view along a plane including the central axis of the oil ring, and in the sectional view, a straight line along the upper surface and a straight line along the outermost circumferential surface And the end of the outermost side of the outermost peripheral surface is the upper end of the outermost peripheral surface, and the other end of the outermost peripheral surface is the lower end of the outermost peripheral surface. The ratio of the distance from the upper end to the lower end to the distance from the one point to the lower end is preferably 0.76 or less.
 本発明は、上記構成において、前記断面視で、前記第1地点から前記下端までの距離が、0.15mmを超えて0.30mm以下であることが好ましい。 Still preferably, in the above-described configuration, the distance from the first point to the lower end is greater than 0.15 mm and less than or equal to 0.30 mm in the configuration described above.
 本発明は、上記構成において、前記断面視で、前記上面に沿う直線と前記テーパ面に沿う直線との交点を第2地点とするとき、前記最外周面が、前記第2地点から径方向外側に0.015mm以上突出していることが好ましい。 In the above configuration, when the intersection of the straight line along the upper surface and the straight line along the tapered surface is a second point in the above configuration, the outermost circumferential surface is radially outward from the second point Preferably, it protrudes by 0.015 mm or more.
 本発明は、上記構成において、前記断面視で、前記上端から前記下端までの距離が、0.15mm以下であることが好ましい。 Still preferably, in the above-described configuration, the distance from the upper end to the lower end is 0.15 mm or less in the above configuration.
 本発明は、上記構成において、前記テーパ面の表面粗さが、前記最外周面の表面粗さより大きいことが好ましい。 In the present invention, in the above-described configuration, it is preferable that the surface roughness of the tapered surface is larger than the surface roughness of the outermost peripheral surface.
 本発明は、上記構成において、前記上面は、前記オイルリングの中心軸を含む平面に沿う断面視で、直線状であり、前記ランドは、径方向内側で前記上面に連なり、かつ、径方向外側で前記テーパ面に連なる、表面側に凸となるように湾曲した第1湾曲面を更に有し、前記第1湾曲面は、前記断面視で、前記上面に沿う直線及び前記テーパ面に沿う直線のいずれとも交差していないことが好ましい。 In the configuration described above, the upper surface is linear in a cross-sectional view along a plane including the central axis of the oil ring, and the land is connected to the upper surface radially inward and radially outward And further includes a first curved surface curved to be convex on the surface side continuous with the tapered surface, the first curved surface being a straight line along the upper surface and a straight line along the tapered surface in the sectional view It is preferable not to cross any of the above.
 本発明は、上記構成において、前記第1湾曲面は、前記断面視で、半径を0.005mm以上とする円弧状であることが好ましい。 Still preferably, in a configuration according to the present invention, the first curved surface has an arc shape whose radius is 0.005 mm or more in the sectional view.
 本発明は、上記構成において、前記上面は、前記オイルリングの中心軸を含む平面に沿う断面視で、直線状であり、前記ランドは、径方向内側で前記テーパ面に連なり、かつ、径方向外側で前記最外周面に連なる、表面側に凸となるように湾曲した第2湾曲面を更に有し、前記第2湾曲面は、前記断面視で、前記テーパ面に沿う直線及び前記最外周面に沿う直線のいずれとも交差していないことが好ましい。 In the configuration described above, the upper surface is linear in a cross-sectional view along a plane including the central axis of the oil ring, and the land is connected to the tapered surface radially inward and in the radial direction It further has a second curved surface which is curved to be convex on the surface side and is continuous with the outermost peripheral surface outside, and the second curved surface is a straight line along the tapered surface and the outermost periphery in the sectional view It is preferred not to intersect any of the straight lines along the surface.
 本発明は、上記構成において、前記第2湾曲面は、前記断面視で、半径を0.005mm以上とする円弧状であることが好ましい。 Still preferably, in a configuration according to the present invention, the second curved surface has an arc shape whose radius is 0.005 mm or more in the sectional view.
 本発明は上記構成において、前記オイルリング本体の軸方向に沿う幅が、2.5mm以上であることが好ましい。 In the present invention according to the above-mentioned configuration, the width along the axial direction of the oil ring main body is preferably 2.5 mm or more.
 本発明は、上記構成において、前記最外周面は、前記ランドの表層を構成する硬質被膜層の表面であることが好ましい。 Still preferably, in a configuration according to the present invention, the outermost circumferential surface is a surface of a hard coating layer constituting a surface layer of the land.
 本発明によれば、オイル消費量を低減させつつ、エンジン組み立て時における損傷の可能性を低減できるオイルリングを提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the oil ring which can reduce the possibility of the damage at the time of engine assembly can be provided, reducing oil consumption.
本発明の一実施形態としてのオイルリングの平面図である。It is a top view of the oil ring as one embodiment of the present invention. 図1に示すオイルリングの使用状態を示す正面断面図である。It is front sectional drawing which shows the use condition of the oil ring shown in FIG. 図1に示すオイルリングのランド部分を拡大して示す正面断面図である。It is front sectional drawing which expands and shows the land part of the oil ring shown in FIG.
 以下、本発明の実施形態について、図面を参照して説明する。各図において共通の構成には、同一の符号を付している。本明細書において、軸方向は、オイルリング1の中心軸O(図1参照)に沿う方向を意味する。また、軸方向の一方側は、オイルリング1の使用状態での燃焼室側(図2及び図3における上側)を意味する。また、軸方向の他方側は、軸方向の一方側の反対側であり、オイルリング1の使用状態でのクランク室側(図2及び図3における下側)を意味する。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. The same reference numeral is given to the same configuration in each drawing. In the present specification, the axial direction means a direction along the central axis O (see FIG. 1) of the oil ring 1. Further, one side in the axial direction means the combustion chamber side (upper side in FIGS. 2 and 3) in the use state of the oil ring 1. Further, the other side in the axial direction is the opposite side to the one side in the axial direction, and means the crank chamber side (lower side in FIGS. 2 and 3) in the used state of the oil ring 1.
 図1は、本発明の一実施形態としてのオイルリング1の平面図である。図1に示すオイルリング1はオイルコントロールリングとも呼ばれる。オイルリング1は、例えばディーゼルエンジンのピストンの外周面に形成されたリング溝に装着されて使用される。このオイルリング1は2ピースタイプとなっており、オイルリング本体10とコイルエキスパンダー20とを有している。 FIG. 1 is a plan view of an oil ring 1 according to an embodiment of the present invention. The oil ring 1 shown in FIG. 1 is also called an oil control ring. The oil ring 1 is mounted and used, for example, in a ring groove formed on the outer peripheral surface of a piston of a diesel engine. The oil ring 1 is a two-piece type, and includes an oil ring main body 10 and a coil expander 20.
 図1に示すように、オイルリング本体10は、合口部10aを備えた割リング形状に形成されている。つまり、オイルリング本体10は、周方向の一部分が切断されて当該切断部分が合口部10aとなったC字形状に形成されている。オイルリング本体10は、例えばスチール(鋼材)製とすることができる。オイルリング本体10は、合口部10aが形成されることにより、この合口部10aを周方向に近接及び離間させることで、径方向に弾性変形できる。また、オイルリング本体10は、ピストンP(図2参照)に装着された状態でシリンダC(図2参照)内に配置されると、合口部10aが閉じた略円環状になると共に、コイルエキスパンダー20により径方向外側に付勢される。これにより、オイルリング本体10とシリンダC(図2参照)の内周面101(図2参照)とが、ピストンPの全周に亘って密着し、オイルをシールすることができる。 As shown in FIG. 1, the oil ring main body 10 is formed in a split ring shape provided with a joint 10a. That is, the oil ring main body 10 is formed in a C-shape in which a part in the circumferential direction is cut and the cut portion becomes the joint 10a. The oil ring main body 10 can be made of, for example, steel (steel material). The oil ring main body 10 can be elastically deformed in the radial direction by forming the joint portion 10 a and causing the joint portion 10 a to approach and separate in the circumferential direction. In addition, when the oil ring main body 10 is disposed in the cylinder C (see FIG. 2) in a state of being attached to the piston P (see FIG. 2), the joint portion 10a becomes a substantially annular shape closed and the coil expander 20 is biased radially outward. As a result, the oil ring main body 10 and the inner circumferential surface 101 (see FIG. 2) of the cylinder C (see FIG. 2) are in close contact over the entire circumference of the piston P, and oil can be sealed.
 図2は、オイルリング1の使用状態を示す正面断面図である。詳細には、図2は、オイルリング1の中心軸O(図1参照)を含む平面に沿う断面図であり、このことは図3も同様である。図2に示すように、オイルリング本体10はウェブ部11と一対のレール部12とを有し、その断面は略M字形状となっている。 FIG. 2 is a front sectional view showing the usage state of the oil ring 1. In detail, FIG. 2 is a cross-sectional view along a plane including the central axis O (see FIG. 1) of the oil ring 1, and this is the same as FIG. As shown in FIG. 2, the oil ring main body 10 has a web portion 11 and a pair of rail portions 12, and the cross section thereof is substantially M-shaped.
 ウェブ部11は薄肉の円筒状に形成され、その軸方向の中央位置には、このウェブ部11を径方向に貫通する複数の通油孔13が周方向に間隔を空けて並べて設けられている。これらの通油孔13は、例えば長孔や円形孔に形成することができる。 The web portion 11 is formed in a thin cylindrical shape, and at the central position in the axial direction, a plurality of oil passing holes 13 penetrating the web portion 11 in the radial direction are provided side by side at intervals in the circumferential direction . These oil passing holes 13 can be formed, for example, in a long hole or a circular hole.
 一対のレール部12は、それぞれウェブ部11の軸方向の一方側および他方側に該ウェブ部11と一体に設けられている。それぞれのレール部12は、その径方向厚み寸法がウェブ部11の径方向厚み寸法よりも大きくされており、ウェブ部11は各レール部12の径方向中間部位において当該レール部12に連ねられている。 The pair of rail portions 12 is provided integrally with the web portion 11 on one side and the other side in the axial direction of the web portion 11 respectively. The radial thickness dimension of each rail portion 12 is larger than the radial thickness dimension of the web portion 11, and the web portion 11 is connected to the rail portion 12 at the radial intermediate portion of each rail portion 12. There is.
 オイルリング本体10の径方向内側部分(内周面)には、コイルエキスパンダー20を装着するための装着溝14が設けられている。この装着溝14は、ウェブ部11から両レール部12にまで達する半円形の凹断面を有し、周方向に沿ってオイルリング本体10の全周に亘って延びている。 A mounting groove 14 for mounting the coil expander 20 is provided on a radially inner portion (inner peripheral surface) of the oil ring main body 10. The mounting groove 14 has a semicircular concave cross section which extends from the web portion 11 to both the rail portions 12 and extends along the circumferential direction all around the oil ring main body 10.
 図1においては簡略化して示すが、コイルエキスパンダー20は、鋼材等により形成された線材をコイル状に巻いたものを、その両端を接続して円環状に形成して構成されている。このコイルエキスパンダー20は径方向内外方向に向けて弾性変形自在となっており、その自然状態における外径寸法はオイルリング本体10の内径寸法よりも大きくなっている。そして、コイルエキスパンダー20は、図2に示すように、縮径方向に弾性変形した状態でオイルリング本体10の装着溝14に装着され、オイルリング本体10を径方向外側に向けて付勢する。 Although it simplifies and shows in FIG. 1, the coil expander 20 connects the both ends, and what was wound and formed in the ring shape what wound the wire formed by steel materials etc. in coil shape is comprised. The coil expander 20 is elastically deformable in the radially inward and outward directions, and the outer diameter in its natural state is larger than the inner diameter of the oil ring main body 10. Then, as shown in FIG. 2, the coil expander 20 is mounted in the mounting groove 14 of the oil ring main body 10 in a state of being elastically deformed in the diameter reducing direction, and biases the oil ring main body 10 radially outward.
 なお、図2に示すように、コイルエキスパンダー20の周方向に垂直な方向から見た半径は、オイルリング本体10の装着溝14の半径よりも僅かに小さくなっている。 As shown in FIG. 2, the radius viewed from the direction perpendicular to the circumferential direction of the coil expander 20 is slightly smaller than the radius of the mounting groove 14 of the oil ring main body 10.
 一対のレール部12の径方向外側を向く外周端には、それぞれランド30が一体に設けられている。これらのランド30は、それぞれ対応するレール部12の、全周に亘って径方向外側に突出する外周端を構成している。 Lands 30 are integrally provided on outer peripheral ends of the pair of rail portions 12 facing radially outward. Each of the lands 30 constitutes an outer peripheral end of the corresponding rail portion 12 that protrudes radially outward over the entire circumference.
 次に、図3に基づいて、ランド30の詳細について説明する。図3は、オイルリング1のランド30部分を拡大して示す正面断面図である。なお、上側のレール部12に設けられるランド30と下側のレール部12に設けられるランド30は、基本的に同一の形状を有しているので、以下では、上側のレール部12に設けられたランド30に基づいて説明する。 Next, the details of the lands 30 will be described based on FIG. FIG. 3 is a front sectional view showing the land 30 of the oil ring 1 in an enlarged manner. Since the lands 30 provided on the upper rail portion 12 and the lands 30 provided on the lower rail portion 12 basically have the same shape, they are provided on the upper rail portion 12 in the following. A description will be given based on the land 30.
 図3に示すように、ランド30の外壁は、上面31と、下面32と、最外周面34と、テーパ面33と、を有する。 As shown in FIG. 3, the outer wall of the land 30 has an upper surface 31, a lower surface 32, an outermost peripheral surface 34, and a tapered surface 33.
 ランド30の上面31は、軸方向の一方側を向く面である。本実施形態では、上面31は、図3に示す断面視で、直線状である。図3に示す例では、上面31は、軸方向の一方側から軸方向の他方側に向かうに連れて徐々に拡径する円錐面の一部からなる。 The upper surface 31 of the land 30 is a surface that faces one side in the axial direction. In the present embodiment, the upper surface 31 is linear in a cross-sectional view shown in FIG. In the example shown in FIG. 3, the upper surface 31 is a part of a conical surface whose diameter gradually increases from one side in the axial direction toward the other side in the axial direction.
 ランド30の下面32は、軸方向の他方側を向く面である。本実施形態では、下面32は、図3に示す断面視で、直線状である。図3に示す例では、下面32は、軸方向の他方側から軸方向の一方側に向かうに連れて徐々に拡径する円錐面の一部からなる。 The lower surface 32 of the land 30 is a surface facing the other side in the axial direction. In the present embodiment, the lower surface 32 is linear in a cross sectional view shown in FIG. In the example shown in FIG. 3, the lower surface 32 is a part of a conical surface whose diameter gradually increases from the other side in the axial direction toward one side in the axial direction.
 最外周面34は、オイルリング1の径方向の最も外側に位置し、径方向外側を向く面である。最外周面34は、軸方向と平行な円筒面からなる。最外周面34は、下面32とテーパ面33との間に位置する。より具体的に、最外周面34は、図3に示す断面視でのランド30の外壁に沿う外壁方向において、下面32とテーパ面33との間に位置する。以下、最外周面34における一方側の端を最外周面34の上端41とし、最外周面34における他方側の端を最外周面34の下端42とする。 The outermost circumferential surface 34 is a surface which is located on the radially outermost side of the oil ring 1 and faces the radially outer side. The outermost circumferential surface 34 is a cylindrical surface parallel to the axial direction. The outermost circumferential surface 34 is located between the lower surface 32 and the tapered surface 33. More specifically, the outermost circumferential surface 34 is located between the lower surface 32 and the tapered surface 33 in the direction of the outer wall along the outer wall of the land 30 in the cross sectional view shown in FIG. 3. Hereinafter, one end of the outermost circumferential surface 34 is referred to as the upper end 41 of the outermost circumferential surface 34, and the other end of the outermost circumferential surface 34 is referred to as the lower end 42 of the outermost circumferential surface 34.
 図3に示すように、テーパ面33は、軸方向の一方側から軸方向の他方側に向かうに連れて徐々に拡径する。換言すれば、テーパ面33は、軸方向に対して傾斜する円錐面の一部からなる。テーパ面33は、上面31と最外周面34との間に位置する。より具体的に、テーパ面33は、図3に示す断面視でのランド30の外壁に沿う外壁方向において、上面31と最外周面34との間に位置する。図3に示すように、テーパ面33が軸方向に対してなす角度αは、上面31が軸方向に対してなす角度よりも小さい。具体的に、角度αは、17°を超えて27°未満である。角度αが17°超であることで、エンジン組み立ての一工程としての、オイルリング1を装着したピストンP(図2参照)をシリンダC(図2参照)に挿入する工程(以下、適宜「エンジン組み立て時」とも記載する。)において、テーパ面33がシリンダCの内周面101(図2参照)に接触しにくく、オイルリング1の損傷の可能性を低減させることができる。また、角度αが27°未満であることで、ピストンPの上昇行程時にテーパ面33とシリンダCの内周面101との間に油膜が十分に形成され、最外周面34が油膜の上に乗り上げることで、オイルを掻き上げることが抑制されるので、オイル消費量を低減させることができる。上記効果をより高める観点では、角度αは18°以上26°以下であることが好ましい。 As shown in FIG. 3, the tapered surface 33 gradually expands in diameter from one side in the axial direction toward the other side in the axial direction. In other words, the tapered surface 33 is a part of a conical surface that is inclined with respect to the axial direction. The tapered surface 33 is located between the upper surface 31 and the outermost surface 34. More specifically, the tapered surface 33 is located between the upper surface 31 and the outermost surface 34 in the direction of the outer wall along the outer wall of the land 30 in the cross sectional view shown in FIG. 3. As shown in FIG. 3, the angle α formed by the tapered surface 33 with respect to the axial direction is smaller than the angle formed by the upper surface 31 with respect to the axial direction. Specifically, the angle α is more than 17 ° and less than 27 °. The step of inserting the piston P (see FIG. 2) equipped with the oil ring 1 as a step of assembling the engine into the cylinder C (see FIG. 2) as the angle α is more than 17 ° (It is described also at the time of assembly.), The tapered surface 33 is hard to contact the inner circumferential surface 101 (see FIG. 2) of the cylinder C, and the possibility of damage to the oil ring 1 can be reduced. Further, when the angle α is less than 27 °, an oil film is sufficiently formed between the tapered surface 33 and the inner peripheral surface 101 of the cylinder C during the upstroke of the piston P, and the outermost peripheral surface 34 is on the oil film. By riding up, it is suppressed that the oil is scraped up, so the amount of oil consumption can be reduced. From the viewpoint of enhancing the above effects, the angle α is preferably 18 ° or more and 26 ° or less.
 図3に示す断面視で、ランド30の上面31に沿う直線と最外周面34に沿う直線との交点を第1地点43とする。また、図3に示す断面視で、第1地点43から最外周面34の下端42までの距離をランド幅Lとする。また、図3に示す断面視で、最外周面34の上端41から下端42までの距離を最外周面幅L1とする。このとき、ランド幅Lに対する最外周面幅L1の比、すなわちL1/Lは、0.76以下であることが好ましい。L1/Lが0.76以下であれば、テーパ面33の面積が十分に確保されるため、テーパ面33を設けることによるオイル消費量の低減等の効果が長期間維持される。 An intersection point of a straight line along the upper surface 31 of the land 30 and a straight line along the outermost circumferential surface 34 in a cross-sectional view shown in FIG. Further, in the cross-sectional view shown in FIG. 3, the distance from the first point 43 to the lower end 42 of the outermost circumferential surface 34 is taken as a land width L. Moreover, let the distance from the upper end 41 of the outermost peripheral surface 34 to the lower end 42 be outermost peripheral surface width L1 in the cross sectional view shown in FIG. At this time, the ratio of the outermost circumferential surface width L1 to the land width L, that is, L1 / L is preferably 0.76 or less. When L1 / L is 0.76 or less, the area of the tapered surface 33 is sufficiently ensured, and the effect of reducing the oil consumption by providing the tapered surface 33 is maintained for a long time.
 ランド幅Lは、0.15mmを超えて0.30mm以下であることが好ましい。ランド幅Lが0.15mm以下であると、ランド30の剛性が不十分となり、エンジン組み立て時にランド30が変形しやすくなる。 The land width L is preferably more than 0.15 mm and 0.30 mm or less. When the land width L is 0.15 mm or less, the rigidity of the lands 30 is insufficient, and the lands 30 are easily deformed during engine assembly.
 図3に示す断面視で、ランド30の上面31に沿う直線とテーパ面33に沿う直線との交点を第2地点44とする。また、図3に示す断面視で、最外周面34が第2地点44から径方向外側に突出する距離を突出長Hとする。このとき、突出長Hは、0.015mm以上であることが好ましい。突出長Hが0.015mm以上であることで、上面31とシリンダCの内周面101との間の距離を十分に保持できるので、エンジン組み立て時におけるオイルリング1の損傷の可能性を低減させることができる。 An intersection point of a straight line along the upper surface 31 of the land 30 and a straight line along the tapered surface 33 in the cross-sectional view shown in FIG. Further, in a cross sectional view shown in FIG. 3, a distance by which the outermost circumferential surface 34 protrudes radially outward from the second point 44 is taken as a protrusion length H. At this time, the protrusion length H is preferably 0.015 mm or more. When the projection length H is 0.015 mm or more, the distance between the upper surface 31 and the inner peripheral surface 101 of the cylinder C can be sufficiently maintained, thereby reducing the possibility of damage to the oil ring 1 at the time of engine assembly. be able to.
 最外周面幅L1は、0.15mm以下であることが好ましい。最外周面幅L1が0.15mm以下であることで、最外周面34がシリンダCの内周面101に与える接触面圧が高まり、ピストン下降行程時にオイルを掻き下げる作用が向上する。 The outermost circumferential surface width L1 is preferably 0.15 mm or less. When the outermost circumferential surface width L1 is 0.15 mm or less, the contact surface pressure applied to the inner circumferential surface 101 of the cylinder C by the outermost circumferential surface 34 is increased, and the action of scraping oil during the piston descending stroke is improved.
 テーパ面33の表面粗さは、最外周面34の表面粗さよりも大きいことが好ましい。テーパ面33の表面粗さを最外周面34の表面粗さよりも大きくすることで、テーパ面33に形成された凹部にオイルが保持されやすくなり、燃焼室側(図3の上側)へオイルが飛散することが抑制される。上記効果をより高める観点では、テーパ面33の表面粗さは、2μm以上10μm以下であることがより好ましい。テーパ面33及び最外周面34の表面粗さは、触針をテーパ面33及び最外周面34それぞれの表面に接触させた状態で、オイルリング1の周方向に沿ってオイルリング1に対して相対的に移動させることで、測定できる。具体的には、テーパ面33及び最外周面34の表面粗さは、表面粗さ・輪郭形状測定機(株式会社東京精密製、サーフコム1800D)を用いて、JIS B 0601 2001に記載される手法に基づいて測定できる。表面粗さの測定条件として、カットオフ値を0.8mm、評価長さを4.0mm、測定速度を0.3mm/sとし、触針として先端半径が2μmの60°円錐型の触針を用いることができる。 The surface roughness of the tapered surface 33 is preferably larger than the surface roughness of the outermost circumferential surface 34. By making the surface roughness of the tapered surface 33 larger than the surface roughness of the outermost circumferential surface 34, the oil is easily held in the recess formed in the tapered surface 33, and the oil flows to the combustion chamber side (upper side in FIG. 3). Scattering is suppressed. From the viewpoint of enhancing the above effects, the surface roughness of the tapered surface 33 is more preferably 2 μm or more and 10 μm or less. The surface roughness of the tapered surface 33 and the outermost circumferential surface 34 is the same as that of the oil ring 1 along the circumferential direction of the oil ring 1 in a state where the stylus is in contact with the surfaces of the tapered surface 33 and the outermost circumferential surface 34. It can measure by making it move relatively. Specifically, the surface roughness of the tapered surface 33 and the outermost surface 34 is a method described in JIS B 0601 2001 using a surface roughness / contour shape measuring machine (Surfcom 1800 D, manufactured by Tokyo Seimitsu Co., Ltd.) It can be measured based on As a measurement condition of surface roughness, a cutoff value of 0.8 mm, an evaluation length of 4.0 mm, a measurement speed of 0.3 mm / s, and a 60 ° conical stylus having a tip radius of 2 μm as a stylus. It can be used.
 オイルリング本体10(図2参照)の軸方向に沿う幅は、2.5mm以上であることが好ましい。オイルリング本体10の軸方向に沿う幅が2.5mm以上であれば、オイルリング本体10の剛性が低下しにくくなり、加工時及びエンジン組立時の変形を防止できる。さらに、上記効果をより発揮できる点で、オイルリング本体10の軸方向に沿う幅は、3.0mm以上であることがより好ましい。また、オイルリング本体10の軸方向に沿う幅に対する、最外周面幅L1の比は、0.01以上0.06以下であることが好ましい。オイルリング本体10の軸方向に沿う幅に対する最外周面幅L1の比が0.01以上0.06以下であれば、オイル掻き性能がより安定する。 The width along the axial direction of the oil ring main body 10 (see FIG. 2) is preferably 2.5 mm or more. If the width along the axial direction of the oil ring main body 10 is 2.5 mm or more, the rigidity of the oil ring main body 10 does not easily decrease, and deformation during processing and engine assembly can be prevented. Furthermore, in the point which can exhibit the said effect more, it is more preferable that the width | variety in alignment with the axial direction of the oil ring main body 10 is 3.0 mm or more. Further, the ratio of the outermost circumferential surface width L1 to the width along the axial direction of the oil ring main body 10 is preferably 0.01 or more and 0.06 or less. If the ratio of the outermost circumferential surface width L1 to the width along the axial direction of the oil ring main body 10 is 0.01 or more and 0.06 or less, the oil scraping performance is more stabilized.
 オイルリング本体10のランド30の最外周面34側の表層は、硬質被膜層で構成されることが好ましい。すなわち、最外周面34は、ランド30の表層を構成する硬質被膜層の表面であることが好ましい。硬質被膜層としては、例えば、窒化処理層、PVD処理層、硬質クロムめっき処理層およびDLC層のうち少なくともいずれか1つの層を備えた構成を採用することができる。このような硬質被膜層を設けることにより、最外周面34の摩耗による消失を長期間に亘って防止して、長期間に亘ってオイル消費量を低減させることができる。 It is preferable that the surface layer on the outermost peripheral surface 34 side of the land 30 of the oil ring main body 10 be formed of a hard coating layer. That is, it is preferable that the outermost circumferential surface 34 be the surface of the hard coating layer that constitutes the surface layer of the land 30. As the hard coating layer, for example, a configuration provided with at least one of a nitriding treatment layer, a PVD treatment layer, a hard chromium plating treatment layer, and a DLC layer can be adopted. By providing such a hard coating layer, it is possible to prevent the disappearance of the outermost peripheral surface 34 due to wear over a long period of time, and reduce the oil consumption over a long period of time.
 なお、「PVD処理層」とは「物理気相成長(Physical Vapor Deposition)により形成された層」を意味し、「DLC(Diamond Like Carbon)層」とは主として炭化水素や炭素の同素体から成る非晶質の硬質炭素膜を意味する。 Note that "PVD-treated layer" means "layer formed by physical vapor deposition (Physical Vapor Deposition)", and "DLC (Diamond Like Carbon) layer" means a non-hydrocarbon or carbon allotrope mainly. Amorphous hard carbon film is meant.
 図3に示すように、ランド30の外壁は、第1湾曲面35と、第2湾曲面36と、第3湾曲面37と、を更に有する。 As shown in FIG. 3, the outer wall of the land 30 further includes a first curved surface 35, a second curved surface 36, and a third curved surface 37.
 第1湾曲面35は、径方向内側でランド30の上面31に連なり、かつ、径方向外側でテーパ面33に連なっている。第1湾曲面35は、上面31とテーパ面33とを滑らかに連ねる、表面側に凸な湾曲面である。第1湾曲面35は、図3に示す断面視で、上面31に沿う直線、及びテーパ面33に沿う直線のいずれとも交差していない。このように、上面31とテーパ面33との間を滑らかに連ねる第1湾曲面35を有することで、エンジン組み立て時におけるオイルリング1の損傷の可能性を更に低減させることができる。第1湾曲面35は、図3に示す断面視で、円弧状であってもよい。この場合、上記効果を高める観点では、図3に示す断面視で、第1湾曲面35の半径が0.005mm以上であることが好ましい。 The first curved surface 35 is continuous with the upper surface 31 of the land 30 radially inward and is continuous with the tapered surface 33 radially outward. The first curved surface 35 is a curved surface convex on the surface side, which smoothly connects the upper surface 31 and the tapered surface 33. The first curved surface 35 does not intersect either the straight line along the upper surface 31 or the straight line along the tapered surface 33 in a cross-sectional view shown in FIG. 3. As described above, by having the first curved surface 35 smoothly connecting the upper surface 31 and the tapered surface 33, the possibility of damage to the oil ring 1 at the time of engine assembly can be further reduced. The first curved surface 35 may have an arc shape in a cross sectional view shown in FIG. In this case, from the viewpoint of enhancing the above effects, the radius of the first curved surface 35 is preferably 0.005 mm or more in the cross sectional view shown in FIG.
 第2湾曲面36は、径方向内側でテーパ面33に連なり、かつ、径方向外側で最外周面34に連なっている。第2湾曲面36は、テーパ面33と最外周面34とを滑らかに連ねる、表面側に凸な湾曲面である。第2湾曲面36は、図3に示す断面視で、テーパ面33に沿う直線及び最外周面34に沿う直線のいずれとも交差していない。このように、テーパ面33と最外周面34とを滑らかに連ねる第2湾曲面36を有することで、エンジン組み立て時におけるオイルリング1の損傷の可能性を更に低減させることができる。第2湾曲面36は、図3に示す断面視で、円弧状であってもよい。この場合、上記効果を高める観点では、図3に示す断面視で、第2湾曲面36の半径が0.005mm以上であることが好ましい。 The second curved surface 36 is continuous with the tapered surface 33 radially inward and is continuous with the outermost circumferential surface 34 radially outward. The second curved surface 36 is a curved surface convex on the surface side, which smoothly connects the tapered surface 33 and the outermost peripheral surface 34. The second curved surface 36 does not intersect either the straight line along the tapered surface 33 or the straight line along the outermost circumferential surface 34 in the cross-sectional view shown in FIG. 3. Thus, the possibility of damage to the oil ring 1 at the time of engine assembly can be further reduced by having the second curved surface 36 that smoothly connects the tapered surface 33 and the outermost surface 34. The second curved surface 36 may have an arc shape in a cross sectional view shown in FIG. In this case, from the viewpoint of enhancing the above effects, the radius of the second curved surface 36 is preferably 0.005 mm or more in the cross-sectional view shown in FIG.
 第3湾曲面37は、径方向内側でランド30の下面32に連なり、かつ、径方向外側で最外周面34に連なっている。第3湾曲面37は、下面32と最外周面34とを滑らかに連ねる、表面側に凸な湾曲面である。第3湾曲面37は、図3に示す断面視で、下面32に沿う直線及び最外周面34に沿う直線のいずれとも交差していない。このように、下面32と最外周面34とを滑らかに連ねる第3湾曲面37を有することで、エンジン組み立て時におけるオイルリング1の損傷の可能性を更に低減させることができる。第3湾曲面37は、図3に示す断面視で、円弧状であってもよい。この場合、上記効果を高める観点では、図3に示す断面視で、第3湾曲面37の半径が0.005mm以上であることが好ましい。 The third curved surface 37 is continuous with the lower surface 32 of the land 30 at the radially inner side, and is continuous with the outermost circumferential surface 34 at the radial outer side. The third curved surface 37 is a curved surface convex on the surface side, which smoothly connects the lower surface 32 and the outermost surface 34. The third curved surface 37 does not intersect either the straight line along the lower surface 32 or the straight line along the outermost surface 34 in the cross-sectional view shown in FIG. 3. As described above, by having the third curved surface 37 that smoothly connects the lower surface 32 and the outermost surface 34, the possibility of damage to the oil ring 1 at the time of engine assembly can be further reduced. The third curved surface 37 may have an arc shape in a cross sectional view shown in FIG. In this case, from the viewpoint of enhancing the above effects, the radius of the third curved surface 37 is preferably 0.005 mm or more in the cross-sectional view shown in FIG.
 本発明の効果を確認するために、本発明の実施例1~10のオイルリングと、本発明との比較のための比較例のオイルリング1~12とを用意し、これらのオイルリングについて、オイルリングの損傷の評価と、オイル消費量の評価とを行った。なお、本発明はこれらの実施例に限定されるものではない。 In order to confirm the effects of the present invention, the oil rings of Examples 1 to 10 of the present invention and the oil rings 1 to 12 of Comparative Example for comparison with the present invention are prepared, and these oil rings are Evaluation of damage to the oil ring and evaluation of oil consumption were performed. The present invention is not limited to these examples.
(実施例1)
 以下の手順で、実施例1のオイルリング本体を作製した。まず、JIS SWRH77B相当の硬鋼線に、圧延ロール成形及び引き抜き成形を施した。このとき、成形品の呼称径を100mm、軸方向に沿う幅を2.5mm、径方向に沿う厚さを2.5mmとした。次に、側面加工及び合口加工を行った。最後に、内径100mmの真円スリーブを用いて外周ラップ加工を行い、オイルリング本体を作製した。
Example 1
The oil ring body of Example 1 was produced by the following procedure. First, rolling roll forming and pultrusion were performed on a hard steel wire equivalent to JIS SWRH 77B. At this time, the nominal diameter of the molded product was 100 mm, the width along the axial direction was 2.5 mm, and the thickness along the radial direction was 2.5 mm. Next, side processing and joint processing were performed. Finally, the outer periphery lapping was performed using a perfect circle sleeve with an inner diameter of 100 mm to produce an oil ring main body.
 実施例1のオイルリングは、図1~図3に示す形状において、一対のレール部それぞれについて、ランド幅Lが0.25mm、最外周面幅L1が0.15mm、突出長Hが0.036mm、テーパ面の角度αが19.80°であった。 The oil ring of Example 1 has a land width L of 0.25 mm, an outermost surface width L1 of 0.15 mm, and a projection length H of 0.036 mm for each of the pair of rail portions in the shape shown in FIGS. 1 to 3 The angle α of the tapered surface was 19.80 °.
(実施例2)
 実施例1と同様の手順で、実施例2のオイルリング本体を作製した。実施例2のオイルリングは、図1~図3に示す形状において、一対のレール部それぞれについて、ランド幅Lが0.23mm、最外周面幅L1が0.15mm、突出長Hが0.025mm、テーパ面の角度αが17.35°であった。
(Example 2)
In the same manner as in Example 1, an oil ring body of Example 2 was produced. The oil ring of Example 2 has a land width L of 0.23 mm, an outermost surface width L1 of 0.15 mm, and a projection length H of 0.025 mm for each of the pair of rail portions in the shape shown in FIGS. 1 to 3 The angle α of the tapered surface was 17.35 °.
(実施例3)
 実施例1と同様の手順で、実施例3のオイルリング本体を作製した。実施例3のオイルリングは、図1~図3に示す形状において、一対のレール部それぞれについて、ランド幅Lが0.17mm、最外周面幅L1が0.13mm、突出長Hが0.015mm、テーパ面の角度αが20.56°であった。
(Example 3)
In the same manner as in Example 1, an oil ring body of Example 3 was produced. The oil ring of Example 3 has a land width L of 0.17 mm, an outermost surface width L1 of 0.13 mm, and a projection length H of 0.015 mm for each of the pair of rail portions in the shape shown in FIGS. 1 to 3 The angle α of the tapered surface was 20.56 °.
(実施例4)
 実施例1と同様の手順で、実施例4のオイルリング本体を作製した。実施例4のオイルリングは、図1~図3に示す形状において、一対のレール部それぞれについて、ランド幅Lが0.30mm、最外周面幅L1が0.05mm、突出長Hが0.100mm、テーパ面の角度αが21.80°であった。
(Example 4)
In the same manner as in Example 1, an oil ring body of Example 4 was produced. The oil ring according to the fourth embodiment has a land width L of 0.30 mm, an outermost surface width L1 of 0.05 mm, and a projection length H of 0.100 mm for each of the pair of rail portions in the shape shown in FIGS. The angle α of the tapered surface was 21.80 °.
(実施例5)
 実施例1と同様の手順で、実施例5のオイルリング本体を作製した。実施例5のオイルリングは、図1~図3に示す形状において、一対のレール部それぞれについて、ランド幅Lが0.30mm、最外周面幅L1が0.15mm、突出長Hが0.064mm、テーパ面の角度αが23.11°であった。
(Example 5)
In the same manner as in Example 1, an oil ring body of Example 5 was produced. The oil ring of the fifth embodiment has a land width L of 0.30 mm, an outermost circumferential surface width L1 of 0.15 mm, and a protrusion length H of 0.064 mm for each of the pair of rail portions in the shape shown in FIGS. The angle α of the tapered surface was 23.11 °.
(実施例6)
 実施例1と同様の手順で、実施例6のオイルリング本体を作製した。実施例6のオイルリングは、図1~図3に示す形状において、一対のレール部それぞれについて、ランド幅Lが0.25mm、最外周面幅L1が0.12mm、突出長Hが0.055mm、テーパ面の角度αが22.93°であった。
(Example 6)
In the same manner as in Example 1, an oil ring body of Example 6 was produced. The oil ring according to the sixth embodiment has a land width L of 0.25 mm, an outermost surface width L1 of 0.12 mm, and a projection length H of 0.055 mm for each of the pair of rail portions in the shape shown in FIGS. The angle α of the tapered surface was 22.93 °.
(実施例7)
 実施例1と同様の手順で、実施例7のオイルリング本体を作製した。実施例7のオイルリングは、図1~図3に示す形状において、一対のレール部それぞれについて、ランド幅Lが0.27mm、最外周面幅L1が0.12mm、突出長Hが0.049mm、テーパ面の角度αが18.09°であった。
(Example 7)
In the same manner as in Example 1, an oil ring body of Example 7 was produced. The oil ring of the seventh embodiment has a land width L of 0.27 mm, an outermost surface width L1 of 0.12 mm, and a protrusion length H of 0.049 mm for each of the pair of rail portions in the shape shown in FIGS. 1 to 3 The angle α of the tapered surface was 18.09 °.
(実施例8)
 実施例1と同様の手順で、実施例8のオイルリング本体を作製した。実施例8のオイルリングは、図1~図3に示す形状において、一対のレール部それぞれについて、ランド幅Lが0.30mm、最外周面幅L1が0.10mm、突出長Hが0.099mm、テーパ面の角度αが26.34°であった。
(Example 8)
In the same manner as in Example 1, an oil ring body of Example 8 was produced. The oil ring of the eighth embodiment has a land width L of 0.30 mm, an outermost surface width L1 of 0.10 mm, and a projection length H of 0.099 mm for each of the pair of rail portions in the shape shown in FIGS. 1 to 3 The angle α of the tapered surface was 26.34 °.
(実施例9)
 実施例1と同様の手順で、実施例9のオイルリング本体を作製した。実施例9のオイルリングは、図1~図3に示す形状において、一対のレール部それぞれについて、ランド幅Lが0.29mm、最外周面幅L1が0.03mm、突出長Hが0.125mm、テーパ面の角度αが25.68°であった。
(Example 9)
In the same manner as in Example 1, an oil ring body of Example 9 was produced. The oil ring of the ninth embodiment has a land width L of 0.29 mm, an outermost surface width L1 of 0.03 mm, and a projection length H of 0.125 mm for each of the pair of rail portions in the shape shown in FIGS. The angle α of the tapered surface was 25.68 °.
(実施例10)
 実施例1と同様の手順で、実施例10のオイルリング本体を作製した。実施例10のオイルリングは、図1~図3に示す形状において、一対のレール部それぞれについて、ランド幅Lが0.30mm、最外周面幅L1が0.08mm、突出長Hが0.090mm、テーパ面の角度αが22.25°であった。
(Example 10)
In the same manner as in Example 1, an oil ring body of Example 10 was produced. The oil ring of the tenth embodiment has a land width L of 0.30 mm, an outermost circumferential surface width L1 of 0.08 mm, and a projection length H of 0.090 mm for each of the pair of rail portions in the shape shown in FIGS. The angle α of the tapered surface was 22.25 °.
(比較例1~12)
 実施例1と同様の手順で、比較例1~12のオイルリング本体を作製した。比較例1~12のオイルリングの各寸法は、下記表1に示すとおりである。なお、比較例1のオイルリングは、テーパ面を有さない。
(Comparative Examples 1 to 12)
In the same manner as in Example 1, oil ring bodies of Comparative Examples 1 to 12 were produced. The dimensions of the oil rings of Comparative Examples 1 to 12 are as shown in Table 1 below. The oil ring of Comparative Example 1 does not have a tapered surface.
(オイルリングの損傷の評価)
 各実施例及び各比較例のオイルリングを装着したピストンをそれぞれ用意し、各ピストンを、シリンダの内周面を構成するライナーの下端側から、シリンダ内に挿入した。すなわち、各ピストンを、ピストンの上側(オイルリングの上面側)から、シリンダ内に挿入した。その後、オイルリングの損傷の程度として、テーパ面における欠けの発生の有無を評価した。評価結果を下記表1に示す。
(Evaluation of damage to oil ring)
The piston equipped with the oil ring of each Example and each comparative example was prepared, respectively, and each piston was inserted in the cylinder from the lower end side of the liner which constitutes the inner skin of a cylinder. That is, each piston was inserted into the cylinder from the upper side of the piston (upper surface side of the oil ring). Thereafter, as the degree of damage to the oil ring, the presence or absence of the occurrence of chipping on the tapered surface was evaluated. The evaluation results are shown in Table 1 below.
(オイル消費量の評価)
 各実施例及び各比較例のオイルリングを、それぞれディーゼルエンジンのピストンに装着し、1800rpm×4/4の負荷で所定の時間運転した場合におけるオイル消費量の測定をそれぞれ行った。各実施例及び各比較例において、オイルリングの張力を同じにするため、同一仕様のコイルエキスパンダーを用いた。また、各実施例及び各比較例において、トップリング及びセカンドリングは、共通のものを用いた。オイル消費量は、エンジン運転前に収容されていたオイル量と、エンジン運転後に収容されていたオイル量とをそれぞれ測定することによって算出した。比較例1のオイル消費量を100%とした場合の、各実施例及び各比較例のオイル消費量の割合(%)を、下記表1に示す。
(Evaluation of oil consumption)
The oil rings of each of the examples and the comparative examples were attached to the piston of a diesel engine, respectively, and the oil consumption was measured when operating at a load of 1800 rpm × 4/4 for a predetermined time. In each example and each comparative example, in order to make the tension of an oil ring the same, the coil expander of the same specification was used. Moreover, in each Example and each comparative example, the common top ring and the second ring were used. The amount of oil consumption was calculated by measuring the amount of oil contained before engine operation and the amount of oil contained after engine operation. The ratio (%) of the oil consumption of each Example and each Comparative Example when the oil consumption of Comparative Example 1 is 100% is shown in Table 1 below.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 表1から、テーパ面の角度αが17°を超えて27°未満である実施例1~10では、欠けが発生しにくいことが分かった。また、実施例1~10では、テーパ面の角度αが17°以下又は27°以上である比較例1~12に比べて、オイル消費量を低減できることが分かった。 It was found from Table 1 that in Examples 1 to 10 in which the angle α of the tapered surface is more than 17 ° and less than 27 °, chipping is less likely to occur. Further, in Examples 1 to 10, it was found that the oil consumption can be reduced as compared with Comparative Examples 1 to 12 in which the angle α of the tapered surface is 17 ° or less or 27 ° or more.
 また、テーパ面の角度αが18°以上26°以下である実施例1、3~7、9、10では、オイル消費量を更に低減できることが分かった。 Further, in Examples 1, 3 to 7, 9, 10 in which the angle α of the tapered surface is 18 ° or more and 26 ° or less, it was found that the oil consumption can be further reduced.
 突出長Hが0.015mm以上である実施例1~10、比較例2~4、8、9、11、12では欠けが発生しなかったのに対し、突出長Hが0.015mm未満である比較例5、6、7、10では欠けが発生したことが分かった。 In Examples 1 to 10 and Comparative Examples 2 to 4, 8, 9, 11 and 12 where the projection length H is 0.015 mm or more, chipping does not occur, but the projection length H is less than 0.015 mm. It was found that in Comparative Examples 5, 6, 7 and 10, chipping occurred.
 本発明は前記実施形態に限定されるものではなく、その要旨を逸脱しない範囲で種々変更可能であることはいうまでもない。 The present invention is not limited to the above embodiment, and it goes without saying that various modifications can be made without departing from the scope of the invention.
 例えば、前記実施形態においては、本発明のオイルリング1をディーゼルエンジンのピストンに装着されるものとして説明しているが、これに限らず、ガソリンエンジンのピストンに装着されるオイルリングに本発明を適用することもできる。 For example, although the oil ring 1 of the present invention is described as being mounted on a piston of a diesel engine in the above embodiment, the present invention is not limited to this, and the present invention can be applied to an oil ring mounted on a piston of a gasoline engine. It can also be applied.
 また、オイルリング本体10の材質は鋼材に限らず他の材質とすることもできる。 Further, the material of the oil ring main body 10 is not limited to steel, but may be another material.
 ランド30は、第1湾曲面35、第2湾曲面36、及び第3湾曲面37のうち、いずれか1つ以上を有していなくてもよい。しかしながら、ランド30が、第1湾曲面35、第2湾曲面36、及び第3湾曲面37を有していれば、エンジン組み立て時におけるオイルリング1の損傷の可能性を低減できる点で好ましい。 The land 30 may not have any one or more of the first curved surface 35, the second curved surface 36, and the third curved surface 37. However, if the land 30 has the first curved surface 35, the second curved surface 36, and the third curved surface 37, it is preferable in that the possibility of damage to the oil ring 1 at the time of engine assembly can be reduced.
 本発明は、レシプロエンジン(往復動内燃機関)のピストンに用いられるオイルリングに関し、特に、オイルリング本体の径方向内側部分にコイルエキスパンダーが装着されてなる2ピースタイプの組合せオイルリングに関する。 The present invention relates to an oil ring used for a piston of a reciprocating engine (reciprocating internal combustion engine), and more particularly to a two-piece type combined oil ring in which a coil expander is mounted on a radially inner portion of the oil ring body.
 1:オイルリング
 10:オイルリング本体
 10a:合口部
 11:ウェブ部
 12:レール部
 13:通油孔
 14:装着溝
 20:コイルエキスパンダー
 30:ランド
 31:ランドの上面
 32:ランドの下面
 33:テーパ面
 34:最外周面
 35:第1湾曲面
 36:第2湾曲面
 37:第3湾曲面
 41:最外周面の上端
 42:最外周面の下端
 43:第1地点
 44:第2地点
 101:シリンダの内周面
 C:シリンダ
 P:ピストン
 O:オイルリングの中心軸
 L:ランド幅
 L1:最外周面幅
 H:突出長
 α:テーパ面の角度
1: oil ring 10: oil ring main body 10a: joint portion 11: web portion 12: rail portion 13: oil passing hole 14: mounting groove 20: coil expander 30: land 31: upper surface of land 32: lower surface of land 33: tapered surface Surface 34: outermost circumferential surface 35: first curved surface 36: second curved surface 37: third curved surface 41: upper end of outermost circumferential surface 42: lower end of outermost circumferential surface 43: first point 44: second point 101: Inner surface of cylinder C: Cylinder P: Piston O: Central axis of oil ring L: Land width L1: Outer peripheral surface width H: Protrusive length α: Angle of tapered surface

Claims (12)

  1.  径方向外側に向けて突出するランドが設けられたオイルリング本体と、前記オイルリング本体の径方向内側部分に装着されて前記オイルリング本体を径方向外側に向けて付勢するコイルエキスパンダーと、を有するオイルリングであって、
     前記ランドは、
      軸方向の一方を向く上面と、
      軸方向と平行な円筒面からなり、径方向の最も外側で径方向外側を向く最外周面と、
      軸方向の前記一方側から軸方向の他方側に向けて拡径する円錐面の一部からなり、前記上面と前記最外周面との間に位置するテーパ面と、を有し、
     前記テーパ面が軸方向に対してなす角度が、17°を超えて27°未満であることを特徴とするオイルリング。
    An oil ring body provided with lands projecting radially outward, and a coil expander mounted on a radially inner portion of the oil ring body to bias the oil ring body radially outward; It is an oil ring that has
    The land is
    An upper surface facing in the axial direction,
    An outermost circumferential surface that is a cylindrical surface parallel to the axial direction, and is the outermost in the radial direction and faces the radial outer side,
    It comprises a part of a conical surface which is expanded in diameter from the one side in the axial direction to the other side in the axial direction, and has a tapered surface located between the upper surface and the outermost peripheral surface;
    An oil ring, wherein an angle formed by the tapered surface with respect to the axial direction is more than 17 ° and less than 27 °.
  2.  前記上面は、前記オイルリングの中心軸を含む平面に沿う断面視で、直線状であり、
     前記断面視で、前記上面に沿う直線と前記最外周面に沿う直線との交点を第1地点とし、前記最外周面における前記一方側の端を前記最外周面の上端とし、前記最外周面における他方側の端を前記最外周面の下端とするとき、前記第1地点から前記下端までの距離に対する、前記上端から前記下端までの距離の比が、0.76以下であることを特徴とする、請求項1に記載のオイルリング。
    The upper surface is linear in a sectional view along a plane including the central axis of the oil ring,
    In the cross-sectional view, an intersection point of a straight line along the upper surface and a straight line along the outermost peripheral surface is a first point, an end on the one side of the outermost peripheral surface is an upper end of the outermost peripheral surface, and the outermost peripheral surface Wherein the ratio of the distance from the upper end to the lower end to the distance from the first point to the lower end is 0.76 or less, when the other end of the second end is the lower end of the outermost surface. The oil ring according to claim 1.
  3.  前記断面視で、前記第1地点から前記下端までの距離が、0.15mmを超えて0.30mm以下であることを特徴とする、請求項2に記載のオイルリング。 The oil ring according to claim 2, wherein the distance from the first point to the lower end in the sectional view is more than 0.15 mm and not more than 0.30 mm.
  4.  前記断面視で、前記上面に沿う直線と前記テーパ面に沿う直線との交点を第2地点とするとき、前記最外周面が、前記第2地点から径方向外側に0.015mm以上突出していることを特徴とする、請求項2又は3に記載のオイルリング。 When the intersection of a straight line along the upper surface and a straight line along the tapered surface is a second point in the sectional view, the outermost circumferential surface protrudes radially outward by 0.015 mm or more from the second point The oil ring according to claim 2 or 3, characterized in that.
  5.  前記断面視で、前記上端から前記下端までの距離が、0.15mm以下であることを特徴とする、請求項2から4のいずれか一項に記載のオイルリング。 The oil ring according to any one of claims 2 to 4, wherein a distance from the upper end to the lower end is 0.15 mm or less in the sectional view.
  6.  前記テーパ面の表面粗さが、前記最外周面の表面粗さより大きいことを特徴とする、請求項1から5のいずれか一項に記載のオイルリング。 The oil ring according to any one of claims 1 to 5, characterized in that the surface roughness of the tapered surface is larger than the surface roughness of the outermost peripheral surface.
  7.  前記上面は、前記オイルリングの中心軸を含む平面に沿う断面視で、直線状であり、
     前記ランドは、径方向内側で前記上面に連なり、かつ、径方向外側で前記テーパ面に連なる、表面側に凸となるように湾曲した第1湾曲面を更に有し、
     前記第1湾曲面は、前記断面視で、前記上面に沿う直線及び前記テーパ面に沿う直線のいずれとも交差していないことを特徴とする、請求項1から6のいずれか一項に記載のオイルリング。
    The upper surface is linear in a sectional view along a plane including the central axis of the oil ring,
    The land further includes a first curved surface curved so as to be convex on the surface side, which is continuous with the upper surface radially inward and is continuous with the tapered surface radially outward.
    The first curved surface according to any one of claims 1 to 6, wherein the first curved surface does not intersect either the straight line along the upper surface or the straight line along the tapered surface in the sectional view. Oil ring.
  8.  前記第1湾曲面は、前記断面視で、半径を0.005mm以上とする円弧状であることを特徴とする、請求項7に記載のオイルリング。 The oil ring according to claim 7, wherein the first curved surface is an arc shape having a radius of 0.005 mm or more in the cross sectional view.
  9.  前記上面は、前記オイルリングの中心軸を含む平面に沿う断面視で、直線状であり、
     前記ランドは、径方向内側で前記テーパ面に連なり、かつ、径方向外側で前記最外周面に連なる、表面側に凸となるように湾曲した第2湾曲面を更に有し、
     前記第2湾曲面は、前記断面視で、前記テーパ面に沿う直線及び前記最外周面に沿う直線のいずれとも交差していないことを特徴とする、請求項1から8のいずれか一項に記載のオイルリング。
    The upper surface is linear in a sectional view along a plane including the central axis of the oil ring,
    The land further includes a second curved surface curved so as to be convex on the surface side, which is continuous with the tapered surface radially inward and is continuous with the outermost peripheral surface radially outward.
    The second curved surface according to any one of claims 1 to 8, wherein the second curved surface does not intersect either the straight line along the tapered surface or the straight line along the outermost peripheral surface in the sectional view. Oil ring described.
  10.  前記第2湾曲面は、前記断面視で、半径を0.005mm以上とする円弧状であることを特徴とする、請求項9に記載のオイルリング。 The oil ring according to claim 9, wherein the second curved surface is an arc shape having a radius of 0.005 mm or more in the cross sectional view.
  11.  前記オイルリング本体の軸方向に沿う幅が、2.5mm以上であることを特徴とする、請求項1から10のいずれか一項に記載のオイルリング。 The oil ring according to any one of claims 1 to 10, wherein a width along an axial direction of the oil ring main body is 2.5 mm or more.
  12.  前記最外周面は、前記ランドの表層を構成する硬質被膜層の表面であることを特徴とする、請求項1から11のいずれか一項に記載のオイルリング。 The oil ring according to any one of claims 1 to 11, wherein the outermost circumferential surface is a surface of a hard coating layer constituting a surface layer of the land.
PCT/JP2019/000071 2018-01-22 2019-01-07 Oil ring WO2019142668A1 (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5763951U (en) * 1980-10-03 1982-04-16
JPH09144881A (en) * 1995-11-21 1997-06-03 Teikoku Piston Ring Co Ltd Combination oil ring
WO2004040174A1 (en) * 2002-10-29 2004-05-13 Toyota Jidousha Kabushiki Kaisha Oil ring
JP2006194272A (en) * 2005-01-11 2006-07-27 Hitachi Metals Ltd Wire material for oil ring and method for manufacturing the same
JP2010530045A (en) * 2007-06-13 2010-09-02 フェデラル−モーグル ブルシャイト ゲゼルシャフト ミット ベシュレンクテル ハフツング Oil scraping ring
JP2013528757A (en) * 2010-06-04 2013-07-11 マーレ インターナショナル ゲゼルシャフト ミット ベシュレンクテル ハフツング Oil control ring with iron body for internal combustion engine
WO2015125832A1 (en) * 2014-02-19 2015-08-27 株式会社リケン Piston ring

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5763951U (en) * 1980-10-03 1982-04-16
JPH09144881A (en) * 1995-11-21 1997-06-03 Teikoku Piston Ring Co Ltd Combination oil ring
WO2004040174A1 (en) * 2002-10-29 2004-05-13 Toyota Jidousha Kabushiki Kaisha Oil ring
JP2006194272A (en) * 2005-01-11 2006-07-27 Hitachi Metals Ltd Wire material for oil ring and method for manufacturing the same
JP2010530045A (en) * 2007-06-13 2010-09-02 フェデラル−モーグル ブルシャイト ゲゼルシャフト ミット ベシュレンクテル ハフツング Oil scraping ring
JP2013528757A (en) * 2010-06-04 2013-07-11 マーレ インターナショナル ゲゼルシャフト ミット ベシュレンクテル ハフツング Oil control ring with iron body for internal combustion engine
WO2015125832A1 (en) * 2014-02-19 2015-08-27 株式会社リケン Piston ring

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