WO2019142553A1 - Yarn winding machine - Google Patents

Yarn winding machine Download PDF

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Publication number
WO2019142553A1
WO2019142553A1 PCT/JP2018/045677 JP2018045677W WO2019142553A1 WO 2019142553 A1 WO2019142553 A1 WO 2019142553A1 JP 2018045677 W JP2018045677 W JP 2018045677W WO 2019142553 A1 WO2019142553 A1 WO 2019142553A1
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WO
WIPO (PCT)
Prior art keywords
yarn
package
unit
suction
winding
Prior art date
Application number
PCT/JP2018/045677
Other languages
French (fr)
Japanese (ja)
Inventor
川元 謙治
Original Assignee
村田機械株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 村田機械株式会社 filed Critical 村田機械株式会社
Priority to CN201880084440.6A priority Critical patent/CN111542481B/en
Publication of WO2019142553A1 publication Critical patent/WO2019142553A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/08Automatic end-finding and material-interconnecting arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H69/00Methods of, or devices for, interconnecting successive lengths of material; Knot-tying devices ;Control of the correct working of the interconnecting device
    • B65H69/06Methods of, or devices for, interconnecting successive lengths of material; Knot-tying devices ;Control of the correct working of the interconnecting device by splicing
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H15/00Piecing arrangements ; Automatic end-finding, e.g. by suction and reverse package rotation; Devices for temporarily storing yarn during piecing

Definitions

  • the present invention relates to a yarn winding machine.
  • Patent Document 1 discloses a winder unit that performs a yarn winding process of winding a yarn supplied from a yarn supplying bobbin around a winding tube to form a package.
  • the winder unit is disposed between the yarn supplying bobbin and the package in the yarn traveling direction, and includes a yarn joining device for joining yarns and an upper yarn guiding pipe for guiding the yarn on the package side in the yarn traveling direction to the yarn joining device.
  • the yarn winding process is interrupted, and the yarn on the yarn supplying bobbin side and the yarn on the winding package side in the yarn traveling direction are yarn-joined by the yarn joining device.
  • the yarn on the winding package side in the yarn traveling direction is guided to the yarn splicing device while being sucked by a suction mouse provided on the upper yarn guide pipe.
  • An object of the present invention is to suppress the inclusion of a weak yarn portion in a package.
  • the yarn winding machine is a yarn winding machine that performs a yarn winding process of winding a yarn supplied from a yarn supplying unit around a winding tube to form a package, and by rotating the package in a forward direction
  • a winding unit capable of winding a yarn on the package, and capable of drawing a yarn from the package by temporarily reversing the package, the yarn supplying unit and the winding unit in the yarn traveling direction
  • a yarn splicing device for splicing yarns which are disposed between the yarn supplying portion and the winding portion in the yarn traveling direction, and the yarn traveling direction in the yarn splicing.
  • a yarn catching and guiding unit for suctioning and catching the yarn on the winding unit side and guiding the yarn to the yarn joining device, and a restart operation for restarting the yarn winding process by the operator when the yarn winding process is interrupted.
  • the operation unit to be performed and the control unit Before the yarn joining apparatus performs the yarn joining, the control unit causes the yarn catching and guiding unit to suck the yarn on the winding unit side while reversing the package, and performs yarn from the package
  • the suction process is performed to draw out the yarn, and in the case of the yarn joining immediately after the restart operation, a drawing length for drawing the yarn in the suction process is a basic drawer for drawing the yarn when performing the yarn joining without the restart operation. It is characterized in that a length obtained by adding a predetermined additional length to the length.
  • the control unit adds an additional length to the basic draw-out length in the case of performing yarn joining without restart operation during yarn joining immediately after restart operation in the suction processing. Length.
  • a yarn winding machine is characterized in that, in the first invention, the control section changes the additional length according to a setting.
  • the drawing length can be optimized according to, for example, the thread type and the size of the package.
  • a yarn winding machine is characterized in that, in the first or second invention, the control section changes the drawing length in accordance with the type of the defect requiring the restart operation. It is
  • the yarn can be drawn out longer only when a part of the defect occurs. For this reason, for example, it is possible to suck the yarn longer only when a defect in which the weak yarn portion tends to occur easily occurs, and suck a yarn in the case where a defect in which the weak yarn portion hardly occurs is generated. Therefore, it is possible to suppress an increase in the amount of waste thread discarded and to suppress an increase in cost while suppressing the inclusion of the weak yarn portion in the package.
  • the weak yarn is likely to be generated.
  • the yarn can be sucked longer by the yarn catching and guiding portion by lengthening the draw-out length at the time of yarn joining immediately after the restart operation, so the weak yarn portion Can be effectively suppressed from being included in the package.
  • the second defect which can be dealt with without the operator touching the package occurs, the generation of the weak yarn portion can be prevented by not touching the package at all. For this reason, at the time of yarn joining immediately after the resumption operation, the drawing length can be made the basic drawing length, and the yarn can be sucked short. Therefore, it is possible to suppress an increase in the amount of waste thread discarded while effectively suppressing the inclusion of the weak yarn portion in the package.
  • a yarn winding machine is the yarn winding machine according to the fourth invention, further comprising a suction detection unit for detecting the yarn suctioned and captured by the yarn capturing and guiding unit, and the first defect is at the time of the yarn joining.
  • a misplacement error continuously occurs indicating that the suction detection unit does not detect the suction and capture of the yarn by the yarn capture and guide unit, and an automatic misplacement error in which the suction and capture of the yarn can not be performed by the yarn capture and guide unit It is characterized by including.
  • a yarn winding machine is the yarn winding machine according to the fourth or fifth aspect, further comprising: a yarn thickness detection unit that detects the thickness of the yarn guided to the yarn joining device by the yarn catching and guiding unit;
  • the first defect is that the yarn thickness guided by the yarn catching and guiding unit to the yarn joining device at the time of yarn joining corresponds to the thickness of a plurality of yarns by the yarn thickness detecting unit. It is characterized in that it includes multiple cues indicating that it has been detected.
  • the loosened portion (the middle portion different from the yarn end) is In some cases, the yarn is caught by suction by the yarn catching and guiding portion and is guided to the yarn joining device as it is. In such a case, it seems that a plurality of yarns are suctioned and captured (multiple feeding), and the yarn thickness detection corresponds to the thickness of a plurality of yarns being sucked and collected. Detected by the department. In order to cope with this problem, the operator may need to touch the package because the operator needs to locate the yarn end and cause it to be sucked into the yarn capture guide. In the present invention, when such a defect occurs, the yarn can be sucked longer by the yarn catching and guiding portion, so that the inclusion of the weak yarn portion in the package can be particularly effectively suppressed.
  • the control device is disposed between a suction source and the yarn catching and guiding portion in a suction direction in which the yarn is sucked.
  • the control unit is configured to reverse the package when the yarn catching and guiding unit sucks the yarn in the suction process, and the control unit reverses the package when the suction process is performed. Switching the opening and closing member to the open state, and starting to measure a rotation time for reversing the package to pull out the yarn from the package from the time when the opening and closing member is switched to the open state. It is a thing.
  • counting of the rotation time starts when the opening and closing member is opened, so that, for example, the package is reversed compared to when counting of the rotation time starts after the suction and capture of the yarn is detected.
  • Time can be shortened.
  • the yarn winding machine is the yarn winding machine according to any one of the first to sixth inventions, wherein the yarn winding machine is disposed between a suction source and the yarn catching and guiding portion in a suction direction in which the yarn is sucked.
  • the apparatus includes: an open / close member switched between a closed state and an open state; and a suction detection unit detecting a yarn suctioned and captured by the yarn capture and guide unit, wherein the control unit performs the yarn capture and guide unit in the suction process.
  • the yarn in the suction process, since the counting of the rotation time starts from the time when it is detected that the yarn is being sucked by the yarn catching and guiding section, the yarn can be reliably suctioned until the rotation time passes. A yarn of a desired length can be reliably removed by suction.
  • FIG. 1 the direction in which the plurality of winding units 2 are arranged is taken as the left-right direction, and the direction in which gravity acts is taken as the up-down direction.
  • FIG. 1 is a front view of an automatic winder 1 according to the present embodiment.
  • FIG. 2 is a block diagram showing the electrical configuration of the automatic winder 1.
  • the automatic winder 1 includes a plurality of winding units 2 (the yarn winding machine of the present invention), a doffing device 3 and a machine control device 4.
  • the plurality of winding units 2 are arranged in the left-right direction, and each winds the yarn Y drawn from the yarn supplying bobbin Bk onto the winding bobbin Bm (see FIG. 3; winding tube of the present invention) and package P Perform a yarn winding process to form
  • the doffing device 3 is disposed above the plurality of winding units 2 and configured to be movable in the left-right direction from the winding unit 2 disposed at the left end to the winding unit 2 disposed at the right end .
  • the doffing device 3 moves to the upper side of the winding unit 2 when receiving the signal of the full winding from the winding unit 2, and removes the package P of the full winding, and the empty winding bobbin Bm. Work such as mounting on the take-up unit 2 of FIG.
  • the machine control device 4 is disposed to the left of the plurality of winding units 2.
  • the machine control device 4 is electrically connected to a unit control unit 60 of the winding unit 2 and a control unit (not shown) of the doffing device 3 and communicates with these control units.
  • FIG. 3 is a schematic front view of the winding unit 2.
  • FIG. 4 is a schematic side view of the upper part of the winding unit.
  • the winding unit 2 includes a unit body 10, a yarn supplying unit 20, a yarn processing execution unit 30, a winding unit 40, a display unit 50, and a unit control unit 60 (in the present invention, Control unit) and the like.
  • the unit body 10 is a columnar member elongated in the vertical direction.
  • the yarn supplying unit 20, the yarn processing execution unit 30, and the winding unit 40 are provided in the unit body 10, and arranged in this order from the bottom to the top.
  • the display unit 50 is provided on the front surface of the upper end portion of the unit main body 10.
  • the yarn unwinding assisting device 22 restricts the swelling when the yarn Y is unwound from the yarn feeding bobbin Bk by the restriction cylinder 23.
  • the regulating cylinder 23 is configured to move downward as the amount of yarn wound around the yarn feeding bobbin Bk decreases, and to keep the size of the above-mentioned bulge at a constant size.
  • the yarn feeler 31 detects the presence or absence of the traveling yarn Y between the yarn unwinding assisting device 22 and the tension applying device 32.
  • the tension applying device 32 applies a predetermined tension to the traveling yarn Y.
  • a so-called gate type can be mentioned. As shown in FIG. 3, a plurality of fixed gate bodies 32a and a plurality of movable gate bodies 32b are alternately arranged in the vertical direction. Then, by adjusting the horizontal position of the plurality of movable gate bodies 32b, a predetermined tension is applied to the yarn Y traveling between the fixed gate body 32a and the movable gate body 32b.
  • the yarn joining device 33 When the yarn Y is not connected between the yarn supplying unit 20 and the winding unit 40, the yarn joining device 33 performs the yarn Y on the yarn supplying unit 20 (bottom yarn Y1) and the winding unit 40. It is for yarn splicing with the yarn Y (upper yarn Y2) on the side.
  • the yarn Y When the yarn Y is not connected, for example, at the time of yarn cutting by the cutter 34a when a yarn defect is detected by the yarn clearer 34 described later, at the time of yarn breakage during winding of the package P, or It may be time to replace the yarn bobbin Bk.
  • a compressed air type can be mentioned.
  • the yarn joining device 33 blows compressed air supplied from a pressure air source (not shown) onto the lower yarn Y1 and the upper yarn Y2, and once loosens both yarn ends, blows compressed air again to both yarn ends, and yarns The yarn is spliced by entwining the ends.
  • the yarn joining device 33 also has cutters 33a and 33b (see FIG. 4). The cutters 33a and 33b respectively cut the lower end side lower yarn Y1 and the upper yarn Y2 when yarn joining is performed by the yarn joining device 33.
  • a lower yarn catching and guiding portion 35 for catching the lower yarn Y1 on the yarn feeding bobbin Bk side and guiding the lower yarn Y1 to the yarn joining device 33 is provided under the yarn joining device 33, and a package is provided above the yarn joining device 33.
  • An upper thread catching and guiding portion 36 (a thread catching and guiding portion according to the present invention) for catching and guiding the upper thread Y2 on the P side to the thread joining device 33 is provided.
  • the lower thread catching and guiding portion 35 is a pipe-like arm 35b rotatable about a shaft 35a, a suction portion 35c disposed at the tip end of the arm 35b, for sucking and catching the thread end portion of the lower thread Y1, and an arm 35b And a motor 37 for rotating and pivoting up and down.
  • the upper thread catching and guiding portion 36 is a transparent pipe-like arm 36b rotatable around a shaft 36a, and a suction portion 36c which is disposed at the tip of the arm 36b and sucks and catches the thread end of the upper thread Y2.
  • a motor 38 that rotationally drives the arm 36 b to pivot up and down.
  • the lower thread catching and guiding portion 35 and the upper thread catching and guiding portion 36 are connected to the negative pressure source 103 (the suction source of the present invention) through the ducts 101 and 102, respectively.
  • a midway portion of the duct 102 (that is, between the lower thread catching and guiding portion 35 and the upper thread catching and guiding portion 36 and the negative pressure source 103 in the suction direction in which the thread Y is sucked) is driven by a stepping motor (not shown).
  • Shutter 39 (the opening and closing member of the present invention) is disposed. The shutter 39 can be switched between an open state in which the upper thread catching and guiding portion 36 and the negative pressure source 103 communicate with each other and a closed state in which the communication is blocked.
  • the suction portion 35c of the lower thread catching and guiding portion 35 is provided with an open / close lid (not shown), and at the capture position where the lower thread catching / guiding portion 35 sucks and captures the lower thread Y1, the open / close lid is appropriately provided. It will be in the open state by contacting the illustrated stopper.
  • the upper yarn catching and guiding unit 36 performs the following operation. First, the arm 36 b is rotationally driven by the motor 38 and pivots upward, whereby the suction portion 36 c is positioned near the package P (see the two-dot chain line in FIG. 4). Next, the suction unit 36c sucks and captures the yarn end of the upper yarn Y2 attached to the surface of the package P (details will be described later). After the upper yarn Y2 is captured, the arm 36b is rotationally driven by the motor 38 and pivots downward, and the upper yarn catching and guiding portion 36 guides the upper yarn Y2 to the yarn joining device 33.
  • the lower yarn catching and guiding portion 35 causes the lower end of the lower yarn Y1 to be caught by the suction portion 35c, and the arm 35b is driven by the motor 37 to pivot upward, thereby causing the yarn joining device 33 to rotate.
  • the yarn splicing device 33 splices the guided lower yarn Y1 and the upper yarn Y2.
  • a portion of the lower yarn Y1 which is held by suction in the lower yarn catching and guiding portion 35 and is not used for the yarn splicing is cut by the cutter 33a and removed by suction.
  • a portion which is held by suction in the upper yarn catching and guiding portion 36 and is not used for yarn splicing is cut by a cutter 33b and removed by suction.
  • the yarn clearer 34 acquires information on the thickness of the traveling yarn Y, and detects yarn defects based on this information.
  • a cutter 34 a is disposed in the vicinity of the yarn clearer 34. When a yarn defect is detected by the yarn clearer 34, the cutter 34a immediately cuts the yarn Y, and the yarn clearer 34 outputs a detection signal to the unit controller 60.
  • the winding unit 40 is for forming the package P by winding the yarn Y around the winding bobbin Bm.
  • the take-up unit 40 includes a cradle 41 rotatably holding the take-up bobbin Bm, a vibrating drum 42, a drum drive motor 43 for rotating the vibrating drum 42, and an upper yarn sensor 44 (the suction detection unit of the present invention ).
  • a traverse groove 42 a is formed on the outer peripheral surface of the traverse drum 42.
  • the traverse drum 42 traverses the yarn Y with a predetermined width by rotating while passing the yarn Y through the traverse groove 42a.
  • the drum drive motor 43 is configured to be able to rotationally drive the vibrating drum 42 in both the normal direction in which the yarn Y is wound around the package P and the reverse direction in which the yarn Y is drawn from the package P.
  • the traverse drum 42 is driven to rotate in the normal direction, whereby the package P is rotated forward, and the yarn is wound around the package P.
  • the package P is driven in reverse by driving the traverse drum 42 in a state where the suction portion 36c is located in the vicinity of the package P and negative pressure is generated in the suction portion 36c.
  • the upper thread Y2 is drawn by the suction portion 36c while being drawn (see FIG. 5).
  • the display unit 50 is for displaying the information of the winding unit 2. As shown in FIG. 3, the display unit 50 has a plurality of lamps 51, a character display unit 52, and a manual button 53 (an operation unit of the present invention).
  • the lamp 51 is for notifying the operator that the state of the winding unit 2 has changed.
  • the lamp 51 is, for example, an LED lamp, and is configured to be able to output light of two colors of red and blue.
  • the character display unit 52 is for displaying characters relating to a specific state of the winding unit 2, and is disposed above the lamp 51.
  • the character display unit 52 is, for example, a liquid crystal display of three digits and seven segments.
  • the manual button 53 is operated by the operator to resume the yarn winding process when the yarn winding process by the winding unit 2 is interrupted.
  • the manual button 53 is disposed below the lamp 51 and is electrically connected to the unit controller 60.
  • the unit control unit 60 is incorporated in the unit body 10, and includes a CPU, a ROM, a RAM (storage unit 61), and the like.
  • the unit control unit 60 controls the respective units by the CPU in accordance with the program stored in the ROM. Specifically, reception of signals from the yarn clearer 34, the manual button 53 of the display unit 50, etc., the yarn unwinding assisting device 22, the yarn joining device 33, the motor 37, the motor 38, the shutter 39, the drum drive motor 43, Control of the display unit 50 and the like is performed. Further, the unit control unit 60 outputs a signal for requesting the doffing device 3 to doff the ditch via the machine control device 4.
  • the yarn winding process in the package P ends.
  • the yarn supplying bobbin Bk starts emptying immediately after starting to wind the yarn Y on a new winding bobbin Bm. Therefore, it is necessary to immediately replace the yarn supplying bobbin Bk with a new one, which may lower the production efficiency. Therefore, if it is determined that the remaining amount of the yarn of the yarn supplying bobbin Bk does not reach the predetermined amount at the timing when the package P is fully wound, take up the yarn Y as it is even after the package P is fully wound.
  • the yarn supplying bobbin Bk may be emptied. Then, when the empty yarn supplying bobbin Bk is replaced with another new yarn supplying bobbin Bk, the yarn winding process of the package P may be ended.
  • the following method may be mentioned. That is, when the yarn Y having a predetermined length is wound around the package P after the regulation cylinder 23 reaches the lowermost end, the unit controller 60 controls the amount of the yarn Y wound around the yarn supplying bobbin Bk. It is judged that there is little remaining.
  • the unit control unit 60 positions the suction portion 36c of the upper yarn catching and guiding portion 36 in the vicinity of the package P and causes the upper yarn Y2 to be suctioned by the suction portion 36c before making the yarn joining device 33 perform yarn joining. Capture (see the two-dot chain line in FIG. 5).
  • the unit control unit 60 determines that the problem of the automatic teaching error has occurred (S101). Next, the unit control unit 60 causes the display unit 50 (see FIG. 3) to perform an alarm display prompting the operator to solve the problem by interrupting the yarn joining process by the winding unit 2 (S102). Then, until the operator takes action and the manual button 53 (see FIG. 3) is pressed, the process waits without restarting the yarn joining process (S103).
  • the types of defects are not limited to this. That is, when a defect requiring a measure and restart operation by the operator occurs, the drawing length of the upper yarn Y2 may be made different as compared with the case of performing the yarn joining process without the restart operation.
  • the upper yarn Y2 that has been suctioned and captured is detected by the upper yarn sensor 44, but the invention is not limited thereto.
  • the upper thread catching and guiding portion 36 is rotated to the vicinity of the yarn joining device 33 to
  • the upper yarn Y2 may be detected by the yarn clearer 34 disposed above.
  • the yarn clearer 34 corresponds to the suction detection unit of the present invention.

Abstract

The purpose of the present invention is to prevent the inclusion of a weak yarn portion in a package. A winding unit 2 comprises: a winder capable of pulling a yarn Y from a package P by temporarily reversing the package P; a yarn splicer 33 for splicing the yarn; an upper yarn trap guide section 36 for suction-trapping an upper thread Y2 during yarn splicing and guiding the upper thread Y2 to the yarn splicer 33; a manual button 53 for an operator to perform restart operation; and a unit controller 60. Before effecting yarn splicing by the yarn splicer 33, the unit controller 60 performs suction processing that draws out the yarn Y from the package P by reversing the package P while causing the upper yarn trap guide section 36 to suction the yarn Y on the winder 40 side. When splicing yarn immediately following a restart operation, the unit controller 60 sets the drawing length of the upper yarn Y2 in the suction processing to a length obtained by adding a preset additional length to the basic drawing length of the yarn used when the yarn splicing is performed without a restart operation therebefore.

Description

糸巻取機Yarn winding machine
 本発明は、糸巻取機に関する。 The present invention relates to a yarn winding machine.
 特許文献1には、給糸ボビンから供給される糸を巻取管に巻き取ってパッケージを形成する糸巻取処理を行うワインダユニットが開示されている。ワインダユニットは、糸走行方向において給糸ボビンとパッケージとの間に配置され、糸継ぎをする糸継装置と、糸走行方向におけるパッケージ側の糸を糸継装置へ案内する上糸案内パイプ等を備える。糸切れ等が生じたとき、糸巻取処理が中断され、糸走行方向における給糸ボビン側の糸と巻取パッケージ側の糸とが、糸継装置によって糸継ぎされる。糸継ぎの際、糸走行方向における巻取パッケージ側の糸は、上糸案内パイプに設けられたサクションマウスによって吸引されつつ、糸継装置へ案内される。 Patent Document 1 discloses a winder unit that performs a yarn winding process of winding a yarn supplied from a yarn supplying bobbin around a winding tube to form a package. The winder unit is disposed between the yarn supplying bobbin and the package in the yarn traveling direction, and includes a yarn joining device for joining yarns and an upper yarn guiding pipe for guiding the yarn on the package side in the yarn traveling direction to the yarn joining device. Prepare. When yarn breakage or the like occurs, the yarn winding process is interrupted, and the yarn on the yarn supplying bobbin side and the yarn on the winding package side in the yarn traveling direction are yarn-joined by the yarn joining device. At the time of yarn splicing, the yarn on the winding package side in the yarn traveling direction is guided to the yarn splicing device while being sucked by a suction mouse provided on the upper yarn guide pipe.
 ここで、糸巻取処理が中断された後、巻取パッケージ側の糸は、通常、全てパッケージに巻き取られる。このため、例えば糸の端部が巻取パッケージに強く張り付いている等の理由により、サクションマウスによって糸が上手く吸引されない場合がある。このような不具合が発生した場合、オペレータによって糸の端部をサクションマウスまで案内する必要が生じうる。その際、糸の端部を探し当てるために、オペレータがパッケージに触れる必要がある。その他にも、トラブルの発生時に、オペレータがパッケージに触れたり、パッケージに巻かれた糸を引きちぎったりする必要が生じる場合がある。 Here, after the yarn winding process is interrupted, all yarns on the winding package side are usually wound into a package. For this reason, the yarn may not be sucked well by the suction mouse, for example, because the end of the yarn is strongly stuck to the winding package. If such a failure occurs, it may be necessary for the operator to guide the end of the yarn to the suction mouse. The operator then has to touch the package in order to locate the end of the thread. In addition, when a problem occurs, it may be necessary for the operator to touch the package or torn off the yarn wound on the package.
特開2017-190210号公報JP, 2017-190210, A
 上述したような不具合の発生時等に、オペレータがパッケージに触れることで、一部の糸がパッケージ上で転がされて糸の撚りが弱まること等により、オペレータが触れた部分の糸強度が低下するおそれがある。また、オペレータによって糸が引きちぎられた場合にも、パッケージに細い糸端が残り、糸強度が低下するおそれがある。そのように糸強度が低下した部分(弱糸部分)がパッケージに含まれていると、例えばワーパーによる整経工程等、後工程での糸切れが発生しやすくなるという問題が生じうる。 At the time of occurrence of the above-mentioned trouble, etc., when the operator touches the package, a part of the yarn is rolled on the package and the twist of the yarn is weakened, etc., so that the yarn strength of the portion touched by the operator decreases. There is a risk of In addition, even when the operator tears the yarn, a thin yarn end may be left in the package, and the yarn strength may be reduced. If the portion where the yarn strength is lowered (weak yarn portion) is included in the package, there may arise a problem that yarn breakage is likely to occur in a later step, such as a warping step with a warper.
 本発明の目的は、パッケージに弱糸部分が含まれることを抑制することである。 An object of the present invention is to suppress the inclusion of a weak yarn portion in a package.
 第1の発明の糸巻取機は、給糸部から供給される糸を巻取管に巻き取ってパッケージを形成する糸巻取処理を行う糸巻取機であって、前記パッケージを正転させることで前記パッケージに糸を巻取可能であり、且つ、前記パッケージを一時的に逆転させることで前記パッケージから糸を引出し可能な巻取部と、糸走行方向において前記給糸部と前記巻取部との間に配置されており、前記糸走行方向において前記給糸部と前記巻取部との間で分断されている糸の糸継ぎを行う糸継装置と、前記糸継ぎに際して、前記糸走行方向における前記巻取部側の糸を吸引捕捉して前記糸継装置へ案内する糸捕捉案内部と、前記糸巻取処理が中断されているときに、前記糸巻取処理を再開させる再開操作がオペレータによって行われる操作部と、制御部と、を備え、前記制御部は、前記糸継装置に前記糸継ぎを行わせる前に、前記パッケージを逆転させつつ、前記糸捕捉案内部に前記巻取部側の糸を吸引させて前記パッケージから糸を引き出す吸引処理を行い、前記再開操作直後の前記糸継ぎの際に、前記吸引処理において糸を引き出す引出し長さを、前記再開操作を介さずに前記糸継ぎを行う場合に糸を引き出す基本引出し長さに所定の追加長さを加えた長さとすることを特徴とするものである。 The yarn winding machine according to the first invention is a yarn winding machine that performs a yarn winding process of winding a yarn supplied from a yarn supplying unit around a winding tube to form a package, and by rotating the package in a forward direction A winding unit capable of winding a yarn on the package, and capable of drawing a yarn from the package by temporarily reversing the package, the yarn supplying unit and the winding unit in the yarn traveling direction A yarn splicing device for splicing yarns which are disposed between the yarn supplying portion and the winding portion in the yarn traveling direction, and the yarn traveling direction in the yarn splicing. And a yarn catching and guiding unit for suctioning and catching the yarn on the winding unit side and guiding the yarn to the yarn joining device, and a restart operation for restarting the yarn winding process by the operator when the yarn winding process is interrupted. The operation unit to be performed and the control unit Before the yarn joining apparatus performs the yarn joining, the control unit causes the yarn catching and guiding unit to suck the yarn on the winding unit side while reversing the package, and performs yarn from the package The suction process is performed to draw out the yarn, and in the case of the yarn joining immediately after the restart operation, a drawing length for drawing the yarn in the suction process is a basic drawer for drawing the yarn when performing the yarn joining without the restart operation. It is characterized in that a length obtained by adding a predetermined additional length to the length.
 糸巻取機において、オペレータによって再開操作が行われたときに行われる糸継ぎの前に、オペレータがパッケージに触れる等の対処をしていた場合、当該パッケージに弱糸部分が発生するおそれがある。本発明では、糸継ぎの前に、糸が糸捕捉案内部によって吸引されてパッケージから引出される吸引処理が行われるため、糸のうち不要な部分を吸引させることで、当該不要な部分を除去することができる。さらに、制御部は、吸引処理において、再開操作直後の糸継ぎの際に、糸の引出し長さを、再開操作を介さずに糸継ぎを行う場合の基本引出し長さに追加長さを加えた長さとする。このため、再開操作の直後に、パッケージから糸を長めに引き出し、糸捕捉案内部によって糸を長めに吸引除去させることで、パッケージに弱糸部分が発生しても、弱糸部分がパッケージに残ることを抑制できる。したがって、パッケージに弱糸部分が含まれることを抑制することができる。 In the yarn winding machine, if the operator takes measures such as touching the package prior to yarn joining performed when the operator performs the resumption operation, a weak yarn portion may be generated in the package. In the present invention, since the yarn is sucked by the yarn catching and guiding portion and drawn out from the package before the yarn splicing, the unnecessary portion of the yarn is sucked to remove the unnecessary portion. can do. Furthermore, the control unit adds an additional length to the basic draw-out length in the case of performing yarn joining without restart operation during yarn joining immediately after restart operation in the suction processing. Length. For this reason, immediately after the resumption operation, the long yarn is pulled out of the package, and the long yarn portion is left in the package even if the weak yarn portion is generated in the package by drawing and removing the long yarn by the yarn capturing guide. Can be suppressed. Therefore, it can suppress that a package contains a weak yarn part.
 第2の発明の糸巻取機は、前記第1の発明において、前記制御部は、設定に応じて前記追加長さを変更することを特徴とするものである。 A yarn winding machine according to a second invention is characterized in that, in the first invention, the control section changes the additional length according to a setting.
 本発明では、追加長さが変更されるので、例えば糸種やパッケージのサイズ等に応じて引出し長さを最適化することができる。 In the present invention, since the additional length is changed, the drawing length can be optimized according to, for example, the thread type and the size of the package.
 第3の発明の糸巻取機は、前記第1又は第2の発明において、前記制御部は、前記再開操作が必要となる不具合の種類に応じて、前記引出し長さを変更することを特徴とするものである。 A yarn winding machine according to a third invention is characterized in that, in the first or second invention, the control section changes the drawing length in accordance with the type of the defect requiring the restart operation. It is
 オペレータによる対処及び再開操作が必要な不具合が発生した全ての場合において糸を長めに吸引させれば、パッケージに弱糸部分が残ることがより確実に抑制される一方で、廃棄される糸屑の量が増えることとなり、コストが増大するおそれがある。本発明では、不具合の種類に応じて引出し長さを変更するため、一部の不具合が発生した場合にのみ、糸を長めに引き出させることができる。このため、例えば、弱糸部分が発生しやすい不具合が発生した場合にのみ糸を長めに吸わせ、弱糸部分が発生しにくい不具合が発生した場合に糸を短めに吸わせることができる。したがって、パッケージに弱糸部分が含まれることを抑制しつつ、廃棄される糸屑の量の増加を抑制し、コストの増大を抑制することができる。 In all cases where a problem requiring an operator's action and restart operation occurs, if the yarn is sucked longer, it is more reliably suppressed that the weak yarn portion remains in the package, while waste of waste The amount will increase, and the cost may increase. In the present invention, since the draw-out length is changed according to the type of defect, the yarn can be drawn out longer only when a part of the defect occurs. For this reason, for example, it is possible to suck the yarn longer only when a defect in which the weak yarn portion tends to occur easily occurs, and suck a yarn in the case where a defect in which the weak yarn portion hardly occurs is generated. Therefore, it is possible to suppress an increase in the amount of waste thread discarded and to suppress an increase in cost while suppressing the inclusion of the weak yarn portion in the package.
 第4の発明の糸巻取機は、前記第3の発明において、前記制御部は、前記吸引処理において、前記不具合として、オペレータが前記パッケージに触れる可能性のある第1不具合が発生した場合には、前記再開操作が行われたときに前記再開操作直後の前記糸継ぎの際に前記基本引出し長さに前記追加長さを加えた長さの糸を引き出し、前記不具合として、オペレータが前記パッケージに触れる必要のない第2不具合が発生した場合には、前記再開操作が行われたときに前記再開操作直後の前記糸継ぎの際に前記基本引出し長さの糸を引き出すことを特徴とするものである。 In the yarn winding machine according to a fourth aspect of the present invention, in the third aspect, in the suction processing, the control section performs a first defect that the operator may touch the package as the defect. When the restart operation is performed, a yarn having a length obtained by adding the additional length to the basic pull-out length is drawn out at the time of the yarn joining immediately after the restart operation, and the operator sets the package to the package. In the case where a second defect which does not need to be touched occurs, when the restart operation is performed, a yarn of the basic draw-out length is pulled out at the time of the yarn joining immediately after the restart operation. is there.
 オペレータがパッケージに触れざるを得ない第1不具合が発生した場合には、弱糸が発生しやすくなる。本発明では、このような不具合が発生した場合に、再開操作直後の糸継ぎの際に引出し長さを長くして、糸捕捉案内部によって糸を長めに吸わせることができるため、弱糸部分がパッケージに含まれることを効果的に抑制できる。一方で、オペレータがパッケージに触れずに対処できる第2不具合が発生した場合には、パッケージに一切触れないことで、弱糸部分の発生を防止することができる。このため、再開操作直後の糸継ぎの際に引出し長さを基本引出し長さにして、糸を短めに吸わせることができる。したがって、弱糸部分がパッケージに含まれることを効果的に抑制しつつ、廃棄される糸屑の量の増加を抑制できる。 In the case where a first defect that requires the operator to touch the package occurs, the weak yarn is likely to be generated. In the present invention, when such a failure occurs, the yarn can be sucked longer by the yarn catching and guiding portion by lengthening the draw-out length at the time of yarn joining immediately after the restart operation, so the weak yarn portion Can be effectively suppressed from being included in the package. On the other hand, when the second defect which can be dealt with without the operator touching the package occurs, the generation of the weak yarn portion can be prevented by not touching the package at all. For this reason, at the time of yarn joining immediately after the resumption operation, the drawing length can be made the basic drawing length, and the yarn can be sucked short. Therefore, it is possible to suppress an increase in the amount of waste thread discarded while effectively suppressing the inclusion of the weak yarn portion in the package.
 第5の発明の糸巻取機は、前記第4の発明において、前記糸捕捉案内部により吸引捕捉された糸を検知する吸引検知部を備え、前記第1不具合は、前記糸継ぎの際に、前記糸捕捉案内部による糸の吸引捕捉が前記吸引検知部によって検知されなかったことを示す口出しミスが連続して発生し、前記糸捕捉案内部による糸の吸引捕捉が不可能となる自動口出しミスを含むことを特徴とするものである。 A yarn winding machine according to a fifth invention is the yarn winding machine according to the fourth invention, further comprising a suction detection unit for detecting the yarn suctioned and captured by the yarn capturing and guiding unit, and the first defect is at the time of the yarn joining. A misplacement error continuously occurs indicating that the suction detection unit does not detect the suction and capture of the yarn by the yarn capture and guide unit, and an automatic misplacement error in which the suction and capture of the yarn can not be performed by the yarn capture and guide unit It is characterized by including.
 糸捕捉案内部による糸の吸引捕捉が連続して失敗する自動口出しミスが発生した場合、オペレータが糸端を探し当て、糸端を糸捕捉案内部まで案内する必要がある。この場合、オペレータがパッケージをなでるようにして糸端を探す必要があるため、パッケージの表面が擦られることで、弱糸部分が発生しやすくなるおそれがある。本発明では、このような不具合が発生した場合に、糸捕捉案内部によって糸を長めに吸わせることができるため、弱糸部分がパッケージに含まれることを特に効果的に抑制できる。 In the case where an automatic tapping error occurs in which the suction and capture of the yarn by the yarn catching and guiding portion continuously fails, the operator needs to locate the yarn end and guide the yarn end to the yarn catching and guiding portion. In this case, since it is necessary for the operator to look for the yarn end in a stroke of the package, the surface of the package is rubbed, which may cause the weak yarn portion to be easily generated. In the present invention, when such a defect occurs, the yarn can be sucked longer by the yarn catching and guiding portion, so that the inclusion of the weak yarn portion in the package can be particularly effectively suppressed.
 第6の発明の糸巻取機は、前記第4又は第5の発明において、前記糸捕捉案内部によって前記糸継装置に案内された糸の太さを検知する糸太さ検知部を備え、前記第1不具合は、前記糸継ぎの際に、前記糸捕捉案内部によって前記糸継装置に案内された糸の太さが複数本の糸の太さに相当することが前記糸太さ検知部によって検知されたことを示す多重口出しを含むことを特徴とするものである。 A yarn winding machine according to a sixth aspect of the invention is the yarn winding machine according to the fourth or fifth aspect, further comprising: a yarn thickness detection unit that detects the thickness of the yarn guided to the yarn joining device by the yarn catching and guiding unit; The first defect is that the yarn thickness guided by the yarn catching and guiding unit to the yarn joining device at the time of yarn joining corresponds to the thickness of a plurality of yarns by the yarn thickness detecting unit. It is characterized in that it includes multiple cues indicating that it has been detected.
 糸継ぎの際に、例えばパッケージに巻かれている糸の一部が緩んでおり、且つ、糸端がパッケージに張り付いている場合、その緩んでいる部分(糸端とは異なる途中部分)が糸捕捉案内部によって吸引捕捉され、そのまま糸継装置へ案内される場合がある。このような場合、あたかも複数本の糸が吸引捕捉されているように見え(多重口出し)、吸引捕捉されている糸の太さが複数本の糸の太さに相当することが糸太さ検知部によって検知される。この不具合に対処するためには、オペレータが糸端を探し当てて糸捕捉案内部に吸い込ませる必要があるため、オペレータがパッケージに触れる必要が生じうる。本発明では、このような不具合が発生した場合に、糸捕捉案内部によって糸を長めに吸わせることができるため、弱糸部分がパッケージに含まれることを特に効果的に抑制できる。 In the case of yarn splicing, for example, when part of the yarn wound in the package is loose and the yarn end is stuck to the package, the loosened portion (the middle portion different from the yarn end) is In some cases, the yarn is caught by suction by the yarn catching and guiding portion and is guided to the yarn joining device as it is. In such a case, it seems that a plurality of yarns are suctioned and captured (multiple feeding), and the yarn thickness detection corresponds to the thickness of a plurality of yarns being sucked and collected. Detected by the department. In order to cope with this problem, the operator may need to touch the package because the operator needs to locate the yarn end and cause it to be sucked into the yarn capture guide. In the present invention, when such a defect occurs, the yarn can be sucked longer by the yarn catching and guiding portion, so that the inclusion of the weak yarn portion in the package can be particularly effectively suppressed.
 第7の発明の糸巻取機は、前記第1~第6のいずれかの発明において、糸が吸引される吸引方向において吸引源と前記糸捕捉案内部との間に配置され、前記制御部によって閉状態と開状態との間で切り換えられる開閉部材を備え、前記制御部は、前記吸引処理において、前記糸捕捉案内部に糸を吸引させる際に、前記パッケージを逆転させ、且つ、前記閉状態である前記開閉部材を前記開状態に切り換え、前記パッケージから糸を引出させるために前記パッケージを逆転させる回転時間を、前記開閉部材を前記開状態に切り換えた時点から計測し始めることを特徴とするものである。 According to a seventh aspect of the present invention, in the yarn winding machine according to any one of the first to sixth aspects, the control device is disposed between a suction source and the yarn catching and guiding portion in a suction direction in which the yarn is sucked. The control unit is configured to reverse the package when the yarn catching and guiding unit sucks the yarn in the suction process, and the control unit reverses the package when the suction process is performed. Switching the opening and closing member to the open state, and starting to measure a rotation time for reversing the package to pull out the yarn from the package from the time when the opening and closing member is switched to the open state. It is a thing.
 本発明では、吸引処理において、開閉部材を開状態にした時点で回転時間のカウントが始まるため、例えば、糸の吸引捕捉が検知されてから回転時間のカウントを始める場合と比べて、パッケージを逆転させる時間を短縮することができる。 In the present invention, in the suction process, counting of the rotation time starts when the opening and closing member is opened, so that, for example, the package is reversed compared to when counting of the rotation time starts after the suction and capture of the yarn is detected. Time can be shortened.
 第8の発明の糸巻取機は、前記第1~第6のいずれかの発明において、糸が吸引される吸引方向において吸引源と前記糸捕捉案内部との間に配置され、前記制御部によって閉状態と開状態との間で切り換えられる開閉部材と、前記糸捕捉案内部により吸引捕捉された糸を検知する吸引検知部を備え、前記制御部は、前記吸引処理において、前記糸捕捉案内部に糸を吸引させる際に、前記パッケージを逆転させ、且つ、前記閉状態である前記開閉部材を前記開状態に切り換え、前記パッケージから糸を引出させるために前記パッケージを逆転させる回転時間を、前記糸捕捉案内部により吸引捕捉された糸が前記吸引検知部によって検知された時点から計測し始めることを特徴とするものである。 The yarn winding machine according to an eighth invention is the yarn winding machine according to any one of the first to sixth inventions, wherein the yarn winding machine is disposed between a suction source and the yarn catching and guiding portion in a suction direction in which the yarn is sucked. The apparatus includes: an open / close member switched between a closed state and an open state; and a suction detection unit detecting a yarn suctioned and captured by the yarn capture and guide unit, wherein the control unit performs the yarn capture and guide unit in the suction process. Time to aspirate the yarn, reverse the package, and switch the open / close member in the closed state to the open state to rotate the package in reverse for pulling the yarn out of the package. It is characterized in that measurement starts from the time when the yarn suctioned and captured by the yarn capturing and guiding unit is detected by the suction detecting unit.
 本発明では、吸引処理において、糸が糸捕捉案内部によって吸引されていることが検知された時点から回転時間のカウントが始まるため、回転時間が経過するまでの間、確実に糸を吸引でき、所望の長さの糸を確実に吸引除去することができる。 In the present invention, in the suction process, since the counting of the rotation time starts from the time when it is detected that the yarn is being sucked by the yarn catching and guiding section, the yarn can be reliably suctioned until the rotation time passes. A yarn of a desired length can be reliably removed by suction.
本実施形態に係る自動ワインダの正面図である。It is a front view of the automatic winder concerning this embodiment. 自動ワインダの電気的構成を示すブロック図である。It is a block diagram which shows the electric constitution of an automatic winder. 巻取ユニットの概略的な正面図である。It is a schematic front view of a winding unit. 巻取ユニットの上側部分の概略的な側面図である。It is a schematic side view of the upper part of a winding unit. 上糸捕捉案内部による糸の吸引を示す図である。It is a figure which shows attraction | suction of the thread | yarn by an upper thread | yarn capture | acquisition guide part. 多重口出しを示す説明図である。It is an explanatory view showing a multiple opening. 不具合情報と、それに関連付けられた引出し長さ及び回転時間を示すテーブルである。It is a table which shows defect information and the drawer length and rotation time associated with it. ユニット制御部による制御の一例を示すフローチャートである。It is a flow chart which shows an example of control by a unit control part. 再開操作が行われた場合と再開操作を介さない場合とにおける引出し長さの違いを示す図である。It is a figure which shows the difference of the drawer length in the case where restart operation is performed, and the case where it does not go through restart operation. 変形例に係る、ユニット制御部による制御を示すフローチャートである。It is a flowchart which shows control by a unit control part based on a modification.
 次に、本発明の実施の形態について、図1~図9を参照しながら説明する。なお、図1に示すように、複数の巻取ユニット2が配列された方向を左右方向とし、重力が作用する方向を上下方向とする。 Next, an embodiment of the present invention will be described with reference to FIGS. 1 to 9. As shown in FIG. 1, the direction in which the plurality of winding units 2 are arranged is taken as the left-right direction, and the direction in which gravity acts is taken as the up-down direction.
(自動ワインダの概略構成)
 まず、自動ワインダ1(本発明の繊維機械)の概略構成について、図1及び図2を用いて説明する。図1は、本実施形態に係る自動ワインダ1の正面図である。図2は、自動ワインダ1の電気的構成を示すブロック図である。自動ワインダ1は、複数の巻取ユニット2(本発明の糸巻取機)と、玉揚装置3と、機台制御装置4とを備える。
(Schematic configuration of automatic winder)
First, the schematic configuration of the automatic winder 1 (the textile machine of the present invention) will be described using FIGS. 1 and 2. FIG. 1 is a front view of an automatic winder 1 according to the present embodiment. FIG. 2 is a block diagram showing the electrical configuration of the automatic winder 1. The automatic winder 1 includes a plurality of winding units 2 (the yarn winding machine of the present invention), a doffing device 3 and a machine control device 4.
 複数の巻取ユニット2は、左右方向に配列され、各々が、給糸ボビンBkから引出された糸Yを巻取ボビンBm(図3参照。本発明の巻取管)に巻き取ってパッケージPを形成する糸巻取処理を行う。玉揚装置3は、複数の巻取ユニット2の上方に配置され、左端に配置された巻取ユニット2から右端に配置された巻取ユニット2に亘って左右方向に移動可能に構成されている。玉揚装置3は、巻取ユニット2からの満巻の信号を受信したときに、その巻取ユニット2の上方に移動して、満巻のパッケージPの取り外し、及び、空の巻取ボビンBmの巻取ユニット2への装着などの作業を行う。 The plurality of winding units 2 are arranged in the left-right direction, and each winds the yarn Y drawn from the yarn supplying bobbin Bk onto the winding bobbin Bm (see FIG. 3; winding tube of the present invention) and package P Perform a yarn winding process to form The doffing device 3 is disposed above the plurality of winding units 2 and configured to be movable in the left-right direction from the winding unit 2 disposed at the left end to the winding unit 2 disposed at the right end . The doffing device 3 moves to the upper side of the winding unit 2 when receiving the signal of the full winding from the winding unit 2, and removes the package P of the full winding, and the empty winding bobbin Bm. Work such as mounting on the take-up unit 2 of FIG.
 機台制御装置4は、複数の巻取ユニット2の左方に配置されている。機台制御装置4は、巻取ユニット2のユニット制御部60、玉揚装置3の制御部(不図示)と電気的に接続され、これらの制御部との通信を行う。 The machine control device 4 is disposed to the left of the plurality of winding units 2. The machine control device 4 is electrically connected to a unit control unit 60 of the winding unit 2 and a control unit (not shown) of the doffing device 3 and communicates with these control units.
(巻取ユニット)
 次に、巻取ユニット2の構成について、図2及び図3を用いて説明する。図3は、巻取ユニット2の概略的な正面図である。図4は、巻取ユニットの上側部分の概略的な側面図である。
(Winding unit)
Next, the configuration of the winding unit 2 will be described using FIGS. 2 and 3. FIG. 3 is a schematic front view of the winding unit 2. FIG. 4 is a schematic side view of the upper part of the winding unit.
 図3に示すように、巻取ユニット2は、ユニット本体10と、給糸部20と、糸処理実行部30と、巻取部40と、表示部50と、ユニット制御部60(本発明の制御部)等を有する。ユニット本体10は、上下方向に長い柱状の部材である。給糸部20、糸処理実行部30、巻取部40は、ユニット本体10に設けられ、この順に、下から上へ並べて配置されている。表示部50は、ユニット本体10の上端部の前面に設けられている。 As shown in FIG. 3, the winding unit 2 includes a unit body 10, a yarn supplying unit 20, a yarn processing execution unit 30, a winding unit 40, a display unit 50, and a unit control unit 60 (in the present invention, Control unit) and the like. The unit body 10 is a columnar member elongated in the vertical direction. The yarn supplying unit 20, the yarn processing execution unit 30, and the winding unit 40 are provided in the unit body 10, and arranged in this order from the bottom to the top. The display unit 50 is provided on the front surface of the upper end portion of the unit main body 10.
 給糸部20は、給糸ボビンBkに巻き付けられた糸Yを解舒しながら供給するためのものである。給糸部20は、給糸ボビン支持部21と、糸解舒補助装置22とを有する。給糸ボビン支持部21は、給糸ボビンBkを略直立状態に支持する。給糸ボビン支持部21は、空になった給糸ボビンBkを排出可能な構成になっている。空の給糸ボビンBkが排出されると、給糸ボビン供給装置(不図示)から供給された新しい給糸ボビンBkが、ボビン搬送装置(不図示)によって搬送されて給糸ボビン支持部21に供給される。糸解舒補助装置22は、給糸ボビンBkから糸Yが解舒される際の膨らみを、規制筒23によって規制する。規制筒23は、給糸ボビンBkに巻かれている糸量が減るにつれて下方へ移動し、上記膨らみの大きさを一定の大きさに保つように構成されている。 The yarn feeding unit 20 is for unwinding and supplying the yarn Y wound around the yarn feeding bobbin Bk. The yarn feeding unit 20 has a yarn feeding bobbin supporting unit 21 and a yarn unwinding assisting device 22. The yarn supplying bobbin support portion 21 supports the yarn supplying bobbin Bk in a substantially upright state. The yarn supplying bobbin support portion 21 is configured to be able to discharge the empty yarn supplying bobbin Bk. When the empty yarn supplying bobbin Bk is discharged, a new yarn supplying bobbin Bk supplied from the yarn supplying bobbin supplying device (not shown) is conveyed by the bobbin conveying device (not shown) to the yarn supplying bobbin supporting portion 21. Supplied. The yarn unwinding assisting device 22 restricts the swelling when the yarn Y is unwound from the yarn feeding bobbin Bk by the restriction cylinder 23. The regulating cylinder 23 is configured to move downward as the amount of yarn wound around the yarn feeding bobbin Bk decreases, and to keep the size of the above-mentioned bulge at a constant size.
 糸処理実行部30は、糸Yに関する様々な処理を実行するためのものである。糸処理実行部30は、ヤーンフィーラ31と、テンション付与装置32と、糸継装置33と、ヤーンクリアラ34、とを有する。 The yarn processing execution unit 30 is for executing various processing related to the yarn Y. The yarn processing execution unit 30 includes a yarn feeler 31, a tension applying device 32, a yarn joining device 33, and a yarn clearer 34.
 ヤーンフィーラ31は、糸解舒補助装置22とテンション付与装置32との間において、走行する糸Yの有無を検出するものである。テンション付与装置32は、走行する糸Yに所定のテンションを付与するものである。テンション付与装置32の一例として、いわゆるゲート式のものが挙げられる。図3に示すように、複数の固定ゲート体32aと複数の可動ゲート体32bとが、上下方向に交互に配置されている。そして、複数の可動ゲート体32bの水平方向の位置を調整することによって、固定ゲート体32aと可動ゲート体32bとの間を走行する糸Yに所定のテンションを付与する。 The yarn feeler 31 detects the presence or absence of the traveling yarn Y between the yarn unwinding assisting device 22 and the tension applying device 32. The tension applying device 32 applies a predetermined tension to the traveling yarn Y. As an example of the tension applying device 32, a so-called gate type can be mentioned. As shown in FIG. 3, a plurality of fixed gate bodies 32a and a plurality of movable gate bodies 32b are alternately arranged in the vertical direction. Then, by adjusting the horizontal position of the plurality of movable gate bodies 32b, a predetermined tension is applied to the yarn Y traveling between the fixed gate body 32a and the movable gate body 32b.
 糸継装置33は、給糸部20と巻取部40との間で糸Yが繋がっていない状態になったときに、給糸部20側の糸Y(下糸Y1)と巻取部40側の糸Y(上糸Y2)とを糸継ぎするためのものである。糸Yが繋がっていない状態になる場合としては、例えば、後述するヤーンクリアラ34により糸欠陥が検出されたときのカッタ34aによる糸切断時、パッケージPの巻取中における糸切れ時、あるいは、給糸ボビンBkの交換時等がある。糸継装置33の一例としては、圧縮空気式のものを挙げることができる。糸継装置33は、不図示の圧空源から供給される圧縮空気を下糸Y1と上糸Y2に吹き付け、両方の糸端を一旦ほぐした後、両方の糸端に再度圧縮空気を吹き付け、糸端同士を絡み合わせることで糸継ぎをする。また、糸継装置33はカッタ33a、33bを有する(図4参照)。カッタ33a、33bは、糸継装置33による糸継ぎが行われる際、余った先端側の下糸Y1及び上糸Y2をそれぞれ切断する。 When the yarn Y is not connected between the yarn supplying unit 20 and the winding unit 40, the yarn joining device 33 performs the yarn Y on the yarn supplying unit 20 (bottom yarn Y1) and the winding unit 40. It is for yarn splicing with the yarn Y (upper yarn Y2) on the side. When the yarn Y is not connected, for example, at the time of yarn cutting by the cutter 34a when a yarn defect is detected by the yarn clearer 34 described later, at the time of yarn breakage during winding of the package P, or It may be time to replace the yarn bobbin Bk. As an example of the yarn joining device 33, a compressed air type can be mentioned. The yarn joining device 33 blows compressed air supplied from a pressure air source (not shown) onto the lower yarn Y1 and the upper yarn Y2, and once loosens both yarn ends, blows compressed air again to both yarn ends, and yarns The yarn is spliced by entwining the ends. The yarn joining device 33 also has cutters 33a and 33b (see FIG. 4). The cutters 33a and 33b respectively cut the lower end side lower yarn Y1 and the upper yarn Y2 when yarn joining is performed by the yarn joining device 33.
 糸継装置33の下側には、給糸ボビンBk側の下糸Y1を捕捉して糸継装置33へ案内する下糸捕捉案内部35が設けられ、糸継装置33の上側には、パッケージP側の上糸Y2を捕捉して糸継装置33へ案内する上糸捕捉案内部36(本発明の糸捕捉案内部)が設けられている。下糸捕捉案内部35は、軸35aを中心に回転可能なパイプ状のアーム35bと、アーム35bの先端部に配置され、下糸Y1の糸端部を吸引捕捉する吸引部35cと、アーム35bを回転駆動して上下に旋回させるモータ37と、を有する。上糸捕捉案内部36は、軸36aを中心に回転可能である透明なパイプ状のアーム36bと、アーム36bの先端部に配置され、上糸Y2の糸端部を吸引捕捉する吸引部36cと、アーム36bを回転駆動して上下に旋回させるモータ38と、を有する。 A lower yarn catching and guiding portion 35 for catching the lower yarn Y1 on the yarn feeding bobbin Bk side and guiding the lower yarn Y1 to the yarn joining device 33 is provided under the yarn joining device 33, and a package is provided above the yarn joining device 33. An upper thread catching and guiding portion 36 (a thread catching and guiding portion according to the present invention) for catching and guiding the upper thread Y2 on the P side to the thread joining device 33 is provided. The lower thread catching and guiding portion 35 is a pipe-like arm 35b rotatable about a shaft 35a, a suction portion 35c disposed at the tip end of the arm 35b, for sucking and catching the thread end portion of the lower thread Y1, and an arm 35b And a motor 37 for rotating and pivoting up and down. The upper thread catching and guiding portion 36 is a transparent pipe-like arm 36b rotatable around a shaft 36a, and a suction portion 36c which is disposed at the tip of the arm 36b and sucks and catches the thread end of the upper thread Y2. , And a motor 38 that rotationally drives the arm 36 b to pivot up and down.
 図4に示すように、下糸捕捉案内部35及び上糸捕捉案内部36は、それぞれダクト101、102を介して負圧源103(本発明の吸引源)に接続されている。ダクト102の途中部(すなわち、糸Yが吸引される吸引方向における下糸捕捉案内部35及び上糸捕捉案内部36と負圧源103との間)には、不図示のステッピングモータにより駆動されるシャッター39(本発明の開閉部材)が配置されている。シャッター39は、上糸捕捉案内部36と負圧源103とを連通させる開状態と、この連通を遮断する閉状態との間で状態を切換可能である。シャッター39が開状態になることで、上糸捕捉案内部36の吸引部36cに負圧が生じる。下糸捕捉案内部35の吸引部35cには不図示の開閉蓋が設けられており、下糸捕捉案内部35が下糸Y1を吸引捕捉する捕捉位置では、この開閉蓋が適宜設けられた不図示のストッパーに接触することにより開いた状態となる。 As shown in FIG. 4, the lower thread catching and guiding portion 35 and the upper thread catching and guiding portion 36 are connected to the negative pressure source 103 (the suction source of the present invention) through the ducts 101 and 102, respectively. A midway portion of the duct 102 (that is, between the lower thread catching and guiding portion 35 and the upper thread catching and guiding portion 36 and the negative pressure source 103 in the suction direction in which the thread Y is sucked) is driven by a stepping motor (not shown). Shutter 39 (the opening and closing member of the present invention) is disposed. The shutter 39 can be switched between an open state in which the upper thread catching and guiding portion 36 and the negative pressure source 103 communicate with each other and a closed state in which the communication is blocked. When the shutter 39 is opened, a negative pressure is generated in the suction portion 36 c of the upper thread catching and guiding portion 36. The suction portion 35c of the lower thread catching and guiding portion 35 is provided with an open / close lid (not shown), and at the capture position where the lower thread catching / guiding portion 35 sucks and captures the lower thread Y1, the open / close lid is appropriately provided. It will be in the open state by contacting the illustrated stopper.
 糸継装置33による糸継ぎに際し、上糸捕捉案内部36は、以下の動作を行う。まず、アーム36bがモータ38によって回転駆動されて上方へ旋回することで、吸引部36cが、パッケージPの近傍に位置する(図4の二点鎖線参照)。次に、吸引部36cが、パッケージPの表面に付着している上糸Y2の糸端部を吸引して捕捉する(詳細については後述する)。上糸Y2の捕捉後に、アーム36bがモータ38によって回転駆動されて下方へ旋回することで、上糸捕捉案内部36は、糸継装置33に上糸Y2を案内する。また、下糸捕捉案内部35は、吸引部35cで下糸Y1の糸端部を捕捉した状態で、モータ37によってアーム35bが駆動されて上方へ旋回することで、糸継装置33に下糸Y1を案内する。 When the yarn joining device 33 performs yarn joining, the upper yarn catching and guiding unit 36 performs the following operation. First, the arm 36 b is rotationally driven by the motor 38 and pivots upward, whereby the suction portion 36 c is positioned near the package P (see the two-dot chain line in FIG. 4). Next, the suction unit 36c sucks and captures the yarn end of the upper yarn Y2 attached to the surface of the package P (details will be described later). After the upper yarn Y2 is captured, the arm 36b is rotationally driven by the motor 38 and pivots downward, and the upper yarn catching and guiding portion 36 guides the upper yarn Y2 to the yarn joining device 33. Further, the lower yarn catching and guiding portion 35 causes the lower end of the lower yarn Y1 to be caught by the suction portion 35c, and the arm 35b is driven by the motor 37 to pivot upward, thereby causing the yarn joining device 33 to rotate. Guide Y1.
 糸継装置33は、案内されてきた下糸Y1と上糸Y2とを糸継ぎする。糸継ぎが行われる際、下糸Y1のうち、下糸捕捉案内部35内に吸引保持されており、且つ、糸継ぎに用いられない部分は、カッタ33aによって切断され、吸引除去される。同様に、上糸Y2のうち、上糸捕捉案内部36内に吸引保持されており、且つ、糸継ぎに用いられない部分は、カッタ33bによって切断され、吸引除去される。 The yarn splicing device 33 splices the guided lower yarn Y1 and the upper yarn Y2. When the yarn splicing is performed, a portion of the lower yarn Y1 which is held by suction in the lower yarn catching and guiding portion 35 and is not used for the yarn splicing is cut by the cutter 33a and removed by suction. Similarly, in the upper yarn Y2, a portion which is held by suction in the upper yarn catching and guiding portion 36 and is not used for yarn splicing is cut by a cutter 33b and removed by suction.
 ヤーンクリアラ34は、走行する糸Yの太さの情報を取得し、この情報に基づいて、糸欠陥を検出する。ヤーンクリアラ34の近傍にはカッタ34aが配置されている。ヤーンクリアラ34によって糸欠陥が検出されたとき、カッタ34aが即座に糸Yを切断するとともに、ヤーンクリアラ34は、検出信号をユニット制御部60へ出力する。 The yarn clearer 34 acquires information on the thickness of the traveling yarn Y, and detects yarn defects based on this information. A cutter 34 a is disposed in the vicinity of the yarn clearer 34. When a yarn defect is detected by the yarn clearer 34, the cutter 34a immediately cuts the yarn Y, and the yarn clearer 34 outputs a detection signal to the unit controller 60.
 巻取部40は、糸Yを巻取ボビンBmに巻き取ってパッケージPを形成するためのものである。巻取部40は、巻取ボビンBmを回転自在に保持するクレードル41と、綾振ドラム42と、綾振ドラム42を回転させるドラム駆動モータ43と、上糸センサ44(本発明の吸引検知部)を有する。綾振ドラム42の外周面には、綾振り溝42aが形成されている。綾振ドラム42は、この綾振り溝42aに糸Yを通しながら回転することで、糸Yを所定の幅でトラバース(綾振り)させる。そして、綾振ドラム42が、綾振り溝42aによって糸Yをトラバースさせながら、巻取ボビンBmに形成されたパッケージPと接触した状態で回転することで、パッケージP及び巻取ボビンBmは、綾振ドラム42との接触摩擦により従動回転する。これにより、糸Yが巻取ボビンBmに巻き取られてパッケージが形成される。上糸センサ44は、例えば光学式センサであり、糸継ぎに際し、上糸捕捉案内部36の吸引部36cによって吸引捕捉された上糸Y2を検出する。 The winding unit 40 is for forming the package P by winding the yarn Y around the winding bobbin Bm. The take-up unit 40 includes a cradle 41 rotatably holding the take-up bobbin Bm, a vibrating drum 42, a drum drive motor 43 for rotating the vibrating drum 42, and an upper yarn sensor 44 (the suction detection unit of the present invention ). A traverse groove 42 a is formed on the outer peripheral surface of the traverse drum 42. The traverse drum 42 traverses the yarn Y with a predetermined width by rotating while passing the yarn Y through the traverse groove 42a. Then, the traversing drum 42 rotates in a state of being in contact with the package P formed on the take-up bobbin Bm while traversing the yarn Y by the traverse groove 42a, so that the package P and the take-up bobbin Bm do The contact friction with the vibration drum 42 causes the driven rotation. As a result, the yarn Y is wound around the winding bobbin Bm to form a package. The upper thread sensor 44 is, for example, an optical sensor, and detects an upper thread Y2 which is sucked and captured by the suction portion 36c of the upper thread capturing and guiding portion 36 at the time of splicing.
 ドラム駆動モータ43は、パッケージPに糸Yが巻き取られる正転方向と、パッケージPから糸Yが引出される逆転方向の両方に綾振ドラム42を回転駆動可能に構成されている。通常の糸巻取処理時には、綾振ドラム42が正転駆動されることでパッケージPが正転し、パッケージPに糸が巻き取られる。また、上述した糸継ぎ時には、吸引部36cがパッケージPの近傍に位置し、且つ、吸引部36cに負圧が発生している状態で、綾振ドラム42が逆転駆動されることでパッケージPが逆転し、上糸Y2が引出されながら吸引部36cに吸引される(図5参照)。 The drum drive motor 43 is configured to be able to rotationally drive the vibrating drum 42 in both the normal direction in which the yarn Y is wound around the package P and the reverse direction in which the yarn Y is drawn from the package P. During normal yarn winding processing, the traverse drum 42 is driven to rotate in the normal direction, whereby the package P is rotated forward, and the yarn is wound around the package P. Further, at the time of the above-described yarn joining, the package P is driven in reverse by driving the traverse drum 42 in a state where the suction portion 36c is located in the vicinity of the package P and negative pressure is generated in the suction portion 36c. Reversely, the upper thread Y2 is drawn by the suction portion 36c while being drawn (see FIG. 5).
 表示部50は、巻取ユニット2の情報の表示を行うためのものである。図3に示すように、表示部50は、複数のランプ51と、文字表示部52と、手動ボタン53(本発明の操作部)とを有する。ランプ51は、巻取ユニット2の状態が変化したことをオペレータに知らせるためのものである。ランプ51は、例えばLEDランプであり、それぞれ赤、青の2色の光を出力可能に構成されている。文字表示部52は、巻取ユニット2の具体的な状態に関する文字を表示するためのものであり、ランプ51の上方に配置されている。文字表示部52は、例えば3桁の7セグメント表示の液晶ディスプレイである。手動ボタン53は、巻取ユニット2による糸巻取処理が中断されているときに、オペレータによって操作されることで、糸巻取処理を再開させるためのものである。手動ボタン53は、ランプ51の下方に配置されており、ユニット制御部60と電気的に接続されている。 The display unit 50 is for displaying the information of the winding unit 2. As shown in FIG. 3, the display unit 50 has a plurality of lamps 51, a character display unit 52, and a manual button 53 (an operation unit of the present invention). The lamp 51 is for notifying the operator that the state of the winding unit 2 has changed. The lamp 51 is, for example, an LED lamp, and is configured to be able to output light of two colors of red and blue. The character display unit 52 is for displaying characters relating to a specific state of the winding unit 2, and is disposed above the lamp 51. The character display unit 52 is, for example, a liquid crystal display of three digits and seven segments. The manual button 53 is operated by the operator to resume the yarn winding process when the yarn winding process by the winding unit 2 is interrupted. The manual button 53 is disposed below the lamp 51 and is electrically connected to the unit controller 60.
 ユニット制御部60は、ユニット本体10に内蔵されており、CPUと、ROMと、RAM(記憶部61)等を備える。ユニット制御部60は、ROMに格納されたプログラムに従い、CPUにより各部を制御する。具体的には、ヤーンクリアラ34、表示部50の手動ボタン53等からの信号の受信や、糸解舒補助装置22、糸継装置33、モータ37、モータ38、シャッター39、ドラム駆動モータ43、表示部50等の制御を行う。また、ユニット制御部60は、機台制御装置4を介して玉揚装置3に玉揚げを要求する信号の出力を行う。 The unit control unit 60 is incorporated in the unit body 10, and includes a CPU, a ROM, a RAM (storage unit 61), and the like. The unit control unit 60 controls the respective units by the CPU in accordance with the program stored in the ROM. Specifically, reception of signals from the yarn clearer 34, the manual button 53 of the display unit 50, etc., the yarn unwinding assisting device 22, the yarn joining device 33, the motor 37, the motor 38, the shutter 39, the drum drive motor 43, Control of the display unit 50 and the like is performed. Further, the unit control unit 60 outputs a signal for requesting the doffing device 3 to doff the ditch via the machine control device 4.
 以上の構成を備える巻取ユニット2において、以下のようにして、パッケージPを形成する糸巻取処理が行われる。すなわち、ユニット制御部60が、パッケージPと綾振ドラム42とを接触させた状態でドラム駆動モータ43を駆動して綾振ドラム42を回転させることで、給糸ボビンBkから引出しされた糸Yが巻取ボビンBmに巻き取られてパッケージPが形成される。 In the winding unit 2 having the above configuration, the yarn winding process for forming the package P is performed as follows. That is, the unit control unit 60 drives the drum drive motor 43 in a state in which the package P and the vibrating drum 42 are in contact with each other to rotate the vibrating drum 42, whereby the yarn Y drawn from the yarn supplying bobbin Bk Are wound around the winding bobbin Bm to form a package P.
 なお、通常、パッケージPが満巻になった時点で、そのパッケージPにおける糸巻取処理は終了する。但し、パッケージPが満巻になった時点で給糸ボビンBkに残っている糸Yの量が少ない場合、新たな巻取ボビンBmに糸Yを巻き取り始めてすぐに給糸ボビンBkが空になるため、すぐに新たな給糸ボビンBkと交換しなければならず、生産効率低下のおそれがある。そこで、パッケージPが満巻になるタイミングで給糸ボビンBkの糸の残量が所定量に満たないことが判明した場合は、パッケージPが満巻になった後もそのまま糸Yを巻き取らせ続けて、給糸ボビンBkを空にしても良い。そして、空の給糸ボビンBkが別の新しい給糸ボビンBkと交換された時点で、当該パッケージPの糸巻取処理を終了させても良い。給糸ボビンBkに巻かれている糸Yの量の検知方法としては、例えば以下の方法が挙げられる。すなわち、前述した規制筒23が最下端に到達した後に所定長さの糸YがパッケージPに巻き取られた時点で、ユニット制御部60が、給糸ボビンBkに巻かれている糸Yの量が残りわずかであると判断する。或いは、ユニット制御部60が、給糸ボビンBkの初期の糸量に関する情報と、パッケージPに巻き取られた糸量に関する情報とを把握し、それらの情報に基づいて給糸ボビンBkの糸の残量を算出しても良い。 In addition, normally, when the package P is fully wound, the yarn winding process in the package P ends. However, if the amount of yarn Y remaining on the yarn supplying bobbin Bk is small when the package P is fully wound, the yarn supplying bobbin Bk starts emptying immediately after starting to wind the yarn Y on a new winding bobbin Bm. Therefore, it is necessary to immediately replace the yarn supplying bobbin Bk with a new one, which may lower the production efficiency. Therefore, if it is determined that the remaining amount of the yarn of the yarn supplying bobbin Bk does not reach the predetermined amount at the timing when the package P is fully wound, take up the yarn Y as it is even after the package P is fully wound. Subsequently, the yarn supplying bobbin Bk may be emptied. Then, when the empty yarn supplying bobbin Bk is replaced with another new yarn supplying bobbin Bk, the yarn winding process of the package P may be ended. As a method of detecting the amount of yarn Y wound around the yarn supplying bobbin Bk, for example, the following method may be mentioned. That is, when the yarn Y having a predetermined length is wound around the package P after the regulation cylinder 23 reaches the lowermost end, the unit controller 60 controls the amount of the yarn Y wound around the yarn supplying bobbin Bk. It is judged that there is little remaining. Alternatively, the unit control unit 60 grasps the information on the initial yarn amount of the yarn supplying bobbin Bk and the information on the yarn amount wound around the package P, and based on the information, the unit controlling unit 60 recognizes the yarn of the yarn supplying bobbin Bk. The remaining amount may be calculated.
(糸継ぎの詳細について)
 次に、糸継装置33及びその周辺構成による糸継ぎについて、もう少し詳しく説明する。例えば、通常の糸巻取処理時にヤーンクリアラ34によって糸欠陥が検出されて糸Yが切断された場合、ユニット制御部60は、巻取ユニット2の各構成要素を制御して、糸巻取処理を一時停止させる。そして、ユニット制御部60は、糸処理実行部30等を制御して、分断された下糸Y1及び上糸Y2の吸引捕捉、下糸Y1及び上糸Y2の糸継装置33への案内、及び、糸継装置33による糸継ぎを行わせる。以下、説明の簡単化のため、糸継ぎに関する上述した一連の処理(糸Yの吸引捕捉及び案内、並びに糸継装置33による糸継ぎ)を、糸継処理と称する。糸継処理の完了後、ユニット制御部60は巻取ユニット2の各構成要素を制御して、糸巻取処理を再開させる。このように、通常の糸巻取処理時における通常の糸継処理は、オペレータによる操作を介さずに行われる。
(About the details of yarn splicing)
Next, the yarn joining device 33 and the yarn joining by the peripheral configuration will be described in more detail. For example, when a yarn defect is detected by the yarn clearer 34 and the yarn Y is cut during normal yarn winding processing, the unit control unit 60 controls each component of the winding unit 2 to temporarily hold the yarn winding processing. Stop it. The unit control unit 60 controls the yarn processing execution unit 30 and the like to suction and capture the divided lower yarn Y1 and upper yarn Y2, guides the lower yarn Y1 and upper yarn Y2 to the yarn joining device 33, and The yarn joining device 33 performs yarn joining. Hereinafter, for the sake of simplicity of the description, the above-described series of treatments related to yarn splicing (suction capture and guidance of yarn Y and yarn splicing by the yarn splicing device 33) will be referred to as yarn splice processing. After completion of the yarn joining process, the unit control unit 60 controls each component of the winding unit 2 to resume the yarn winding process. As described above, the normal yarn joining process at the time of the normal yarn winding process is performed without the operation by the operator.
 次に、糸継処理における、上糸捕捉案内部36によって上糸Y2を吸引する吸引処理について説明する。糸継処理の前に糸巻取処理が一時停止されたとき、綾振ドラム42及びパッケージPは慣性によりしばらく回転するため、上糸Y2はパッケージPに巻き取られる。このため、ユニット制御部60は、糸継装置33に糸継ぎを行わせる前に、上糸捕捉案内部36の吸引部36cをパッケージPの近傍に位置させ、吸引部36cによって上糸Y2を吸引捕捉させる(図5の二点鎖線参照)。より具体的には、ユニット制御部60は、吸引部36cをパッケージPの近傍に位置させた状態で、閉状態のシャッター39を開状態に切り換える。それとともに、ユニット制御部60は、ドラム駆動モータ43を制御して綾振ドラム42及びパッケージPを一時的に逆転させ、パッケージPから上糸Y2が引出させる。これにより、上糸Y2が上糸捕捉案内部36によって吸引される。 Next, a suction process for sucking the upper yarn Y2 by the upper yarn catching and guiding portion 36 in the yarn joining process will be described. When the yarn winding process is temporarily stopped before the yarn joining process, the traverse drum 42 and the package P rotate for a while due to inertia, and thus the upper yarn Y2 is wound around the package P. Therefore, the unit control unit 60 positions the suction portion 36c of the upper yarn catching and guiding portion 36 in the vicinity of the package P and causes the upper yarn Y2 to be suctioned by the suction portion 36c before making the yarn joining device 33 perform yarn joining. Capture (see the two-dot chain line in FIG. 5). More specifically, the unit control unit 60 switches the shutter 39 in the closed state to the open state in a state where the suction unit 36c is located in the vicinity of the package P. At the same time, the unit control unit 60 controls the drum drive motor 43 to temporarily reverse the traverse drum 42 and the package P, and causes the upper yarn Y2 to be pulled out of the package P. As a result, the upper yarn Y2 is sucked by the upper yarn catching and guiding portion 36.
 次に、吸引処理において引出される上糸Y2の長さ(引出し長さ)について説明する。例として、ヤーンクリアラ34によって糸欠陥が検出された場合における引出し長さについて説明する。糸巻取処理時にヤーンクリアラ34によって糸欠陥が検出されると、カッタ34a(図3参照)によって糸が切断されるが、この時点では、糸欠陥はまだ上糸Y2に残存している。上糸Y2のうち、糸継処理時に上糸捕捉案内部36に吸引捕捉され、且つ、糸継装置33による糸継ぎに用いられない部分が、糸継装置33のカッタ33b(図4参照)によって切断されることで除去される。ところで、糸欠陥には、糸走行方向における長さが短いものもあれば、長いものもある。糸欠陥が短い場合は、上糸Y2の引出し長さが短くても良く、糸欠陥が長い場合は、上糸Y2の引出し長さを長めにする必要がある。 Next, the length (draw-out length) of the upper thread Y2 drawn out in the suction process will be described. As an example, the drawing length in the case where a yarn defect is detected by the yarn clearer 34 will be described. When a yarn defect is detected by the yarn clearer 34 during the yarn winding process, the yarn is cut by the cutter 34a (see FIG. 3), but at this point, the yarn defect still remains in the upper yarn Y2. A portion of the upper yarn Y2 which is sucked and held by the upper yarn catching and guiding portion 36 at the time of yarn joining processing and not used for yarn joining by the yarn joining device 33 is a cutter 33b of the yarn joining device 33 (see FIG. 4). It is removed by being cut off. Some yarn defects have a short length in the yarn running direction and some have a long yarn defect. When the yarn defect is short, the drawing length of the upper yarn Y2 may be short, and when the yarn defect is long, it is necessary to make the drawing length of the upper yarn Y2 longer.
 そこで、ユニット制御部60は、糸欠陥の長さに応じて、上糸捕捉案内部36に吸引させるためにパッケージPから引出す上糸Y2の引出し長さを変更可能に設定されている。例えば、所定の基準長さよりも短い糸欠陥が検出された場合の引出し長さ(本発明の基本引出し長さ)がLAとなり、上記基準長さよりも長い糸欠陥が検出された場合の引出し長さがLB(>LA)となるように設定されている。パッケージPからの上糸Y2の引出しは、綾振ドラム42を所定の回転速度で所定の回転時間だけ逆転させることで行われる。例えば、ユニット制御部60は、引出し長さがLAの場合に綾振ドラム42を回転時間TAだけ逆転させ、引出し長さがLBの場合に綾振ドラム42を回転時間TB(>TA)だけ逆転させるように設定されている。このようにして、糸欠陥の長さに応じて引出し長さが変更される。なお、ここでは説明の簡単化のため、引出し長さが2種類である例を記載したが、例えば、糸欠陥の長さに応じて引出し長さを無段階に変更可能に構成されていても勿論良い。尚、綾振ドラム42を所定の回転速度で所定の回転時間だけ逆転させる制御を実行する代わりに、所定の回転速度で所定の回転回数だけ逆転させる制御を採用することもできる。 Therefore, the unit control unit 60 is set so as to be able to change the drawing length of the upper yarn Y2 drawn from the package P in order to cause the upper yarn catching and guiding unit 36 to suction according to the length of the yarn defect. For example, the extraction length when the yarn defect shorter than the predetermined reference length is detected (the basic extraction length according to the present invention) is LA, and the extraction length when the yarn defect longer than the reference length is detected Is set to be LB (> LA). The drawing of the upper yarn Y2 from the package P is performed by reversing the scanning drum 42 at a predetermined rotation speed for a predetermined rotation time. For example, the unit control unit 60 reverses the vibrating drum 42 for the rotation time TA when the drawing length is LA, and reverses the vibrating drum 42 for the rotation time TB (> TA) when the drawing length is LB. It is set to let you In this way, the draw-out length is changed according to the length of the yarn defect. Although an example in which the drawing length is two types is described here for simplification of the explanation, for example, even if the drawing length can be changed steplessly according to the length of the yarn defect. Of course good. Instead of executing the control of reversing the oscillating drum 42 at a predetermined rotation speed for a predetermined rotation time, the control of reversing the rotation at a predetermined rotation speed for a predetermined number of rotations may be employed.
(糸継処理時の不具合について)
 ここで、糸継処理が何らかの原因によって正常に行われなかったときに、オペレータによる対処が必要となる場合がある。そのような不具合が発生した場合には、ユニット制御部60は、表示部50によってオペレータに不具合の解消を促す表示を行わせるとともに、巻取ユニット2を、オペレータによる手動ボタン53の操作待ち状態にする。つまり、オペレータによる手動ボタン53の操作(再開操作)が行われない限り、糸継処理及びその後の糸巻取処理が再開されないようになっている。
(About the trouble at the time of yarn joining process)
Here, when the yarn joining process is not normally performed due to some reason, the operator may need to take action. When such a problem occurs, the unit control unit 60 causes the display unit 50 to display a message prompting the operator to solve the problem, and the winding unit 2 waits for the operator to operate the manual button 53. Do. That is, the yarn joining process and the subsequent yarn winding process are not resumed unless the operator operates the manual button 53 (resuming operation).
 ところで、最近、パッケージPの形成中に上記再開操作が行われた回数と、後工程(例えば、ワーパーによる整経工程)でのパッケージPにおける糸切れの頻度との間に相関があることが、本願発明者によって知見された。本願発明者は、この原因について以下のように考察した。すなわち、オペレータによる対処及び再開操作が必要となる不具合が発生したときに、オペレータがパッケージPに触れることによって、糸切れが発生しやすい弱糸部分がパッケージP内に残るため、後工程において糸切れが発生しやすくなるのではないかと考えた。以下、オペレータによる対処及び再開操作が必要となる不具合のうち、オペレータがパッケージに触れる必要がある不具合の例(自動口出しミス及び多重口出し)について、図5及び図6を用いて説明する。図5は、上糸捕捉案内部36による上糸Y2の吸引の様子を示す図である。図6(a)は、多重口出しが起こっている様子を示す図である。図6(b)は、多重口出しが検出されたときの巻取ユニット2の状態を示す図である。 By the way, there is a correlation between the number of recent restart operations performed during formation of the package P and the frequency of yarn breakage in the package P in a later process (for example, warping process by a warper), The present inventors have found out. The inventors of the present application considered the cause as follows. That is, when the operator needs to take action and restart operation, when the operator touches the package P, the weak yarn portion which is likely to cause yarn breakage remains in the package P. Thought that it would be more likely to occur. Hereinafter, among the problems that require an operator's handling and restart operation, examples of problems that require the operator to touch the package (automatic puncturing mistake and multiple confusing) will be described using FIG. 5 and FIG. FIG. 5 is a view showing how the upper yarn Y2 is sucked by the upper yarn catching and guiding portion 36. As shown in FIG. FIG. 6 (a) is a diagram showing a state in which multiple feeding occurs. FIG. 6 (b) is a view showing the state of the winding unit 2 when the multiple feeding is detected.
 まず、自動口出しミスについて説明する。自動口出しミスとは、糸継処理に際して、上糸捕捉案内部36によって上糸Y2の吸引動作を複数回実行したが、一連のサイクル動作では上糸Y2の吸引捕捉が不可能となったことを示す不具合である。上述した吸引処理において、吸引部36cによって糸端Ya(図5の実線参照)が正常に吸引捕捉されると、上糸Y2がアーム36b内に吸い込まれ(図5の二点鎖線参照)、光学式の上糸センサ44によって、透明なアーム36b内に吸引されている上糸Y2が検知される。しかしながら、糸端YaがパッケージPに強く張り付いていると、糸端YaがパッケージPから離れず、糸端Yaがアーム36b内に吸引されない場合がある。ユニット制御部60は、例えば、閉状態のシャッター39を開状態に切り換えてから所定時間が経過しても上糸センサ44によって上糸Y2が検知されない場合に、口出しミスが発生したと判断する。口出しミスが発生した場合でも、ユニット制御部60は再度の上糸Y2捕捉動作を上糸捕捉案内部36に実行させる。ユニット制御部60は、3回連続して口出しミスが発生した発生した時に、自動口出しミスが発生したと判断する。 First, the automatic teaching error will be described. The automatic extraction error means that the upper yarn catching and guiding section 36 executes the suction operation of the upper yarn Y2 multiple times during the yarn joining process, but the suction and collection of the upper yarn Y2 becomes impossible in a series of cycle operations. It is a defect shown. In the suction process described above, when the yarn end Ya (see the solid line in FIG. 5) is normally sucked and captured by the suction portion 36c, the upper yarn Y2 is sucked into the arm 36b (see the two-dot chain line in FIG. 5) The upper yarn sensor 44 detects the upper yarn Y2 being sucked into the transparent arm 36b. However, when the yarn end Ya is strongly attached to the package P, the yarn end Ya may not be separated from the package P, and the yarn end Ya may not be sucked into the arm 36b. For example, when the upper thread Y2 is not detected by the upper thread sensor 44 even if a predetermined time has elapsed after switching the shutter 39 in the closed state to the open state, the unit control unit 60 determines that a lead-in error has occurred. Even when a misplacement error occurs, the unit control section 60 causes the upper thread catching and guiding section 36 to execute the upper thread Y2 capturing operation again. The unit control unit 60 determines that an automatic lead-in error has occurred when a lead-in error has occurred three consecutive times.
 次に、多重口出しについて説明する。多重口出しとは、糸継処理に際して、上糸捕捉案内部36によって、上糸Y2が複数本吸引されているかのような状態になる不具合である。上糸Y2の吸引捕捉を行うときに、例えば、パッケージPに巻き取られた糸Yの一部が緩んでおり、且つ、糸端Yaがパッケージに強く張り付いていると、図6(a)に示すように、糸端Yaとは異なる部分が吸引される場合がある。このような状態で、上糸センサ44によって上糸Y2が検知されると、ユニット制御部60は図6(b)に示すように、モータ38を制御してアーム36bを回動させ、2本分の上糸Y2を糸継装置33まで案内させてしまう。ここで、糸継装置33の上方にはヤーンクリアラ34(本発明の糸太さ検知部)が配置されており、ヤーンクリアラ34によって、上糸Y2の太さが2本分の糸に相当する太さ(1本分の糸の太さの検出値よりも明らかに大きな検出値)であることが検知される。これにより、多重口出しの発生が検知され、異常を示す信号がヤーンクリアラ34からユニット制御部60に送信される。 Next, multiple feeding will be described. The multiple lead-out is a defect in which a plurality of upper threads Y2 are drawn by the upper thread catching and guiding section 36 during the yarn joining process. When suction and capture of the upper yarn Y2 is performed, for example, when a part of the yarn Y wound around the package P is loosened and the yarn end Ya is strongly stuck to the package, as shown in FIG. As shown in the figure, a portion different from the yarn end Ya may be sucked. In this state, when the upper thread Y2 is detected by the upper thread sensor 44, the unit controller 60 controls the motor 38 to rotate the arm 36b as shown in FIG. The upper yarn Y2 of the minute is guided to the yarn joining device 33. Here, the yarn clearer 34 (the yarn thickness detection unit of the present invention) is disposed above the yarn joining device 33, and the yarn clearer 34 corresponds to the yarn of two yarns Y2 in thickness. It is detected that the thickness is a detection value that is clearly larger than the detection value of the thickness of one thread. As a result, occurrence of multiple exit is detected, and a signal indicating an abnormality is transmitted from the yarn clearer 34 to the unit control unit 60.
 自動口出しミスや多重口出しが発生した場合、これらの不具合に対処するために、オペレータによって、パッケージPの表面に張り付いている糸端Yaを探し当て、糸端Yaを上糸捕捉案内部36に案内する必要がある。また、糸の途中部分が切断され、切断によって生じた糸の切れ端がパッケージPの表面に付着している場合は、この糸の切れ端を手作業により除去する必要がある。このため、オペレータがパッケージPに触れると、一部の糸がパッケージP上で転がされて糸の撚りが弱まること等により、オペレータが触れた部分の糸強度が低下するおそれがある。また、他にも、例えば、糸YがパッケージPに複雑に絡まってしまうトラブルが発生した場合に、オペレータによって絡まっている糸を引きちぎる対処を行うことがある。このような場合、パッケージPに引きちぎりにより細くなった糸端が残り、この部分が後工程で糸強度が低下を原因とする不具合を起こすおそれがある。そのように糸強度が低下した弱糸部分がパッケージPに多く含まれている場合に、後工程での糸切れが発生しやすくなる可能性があると、本願発明者は考えた。 In the case of an automatic lead out error or multiple lead out, in order to cope with these problems, the operator searches for the yarn end Ya stuck to the surface of the package P and guides the yarn end Ya to the upper yarn catching and guiding portion 36 There is a need to. In addition, when an intermediate portion of the yarn is cut and a cut piece of the yarn produced by the cut adheres to the surface of the package P, it is necessary to manually remove the cut piece of the yarn. For this reason, when the operator touches the package P, a part of the yarn is rolled on the package P and the twist of the yarn is weakened, and the yarn strength of the portion touched by the operator may be reduced. In addition, for example, when a trouble occurs in which the yarn Y is complicatedly entangled in the package P, the operator may take measures to tear off the entangled yarn. In such a case, the yarn end which has become thin due to tearing remains in the package P, and this portion may cause a failure due to a reduction in yarn strength in a later step. The inventors of the present invention considered that there is a possibility that yarn breakage in a later step may easily occur when the package P contains a large number of weak yarn portions whose yarn strength is lowered.
 そこで、本実施形態の巻取ユニット2では、ユニット制御部60が以下のような処理を行う。具体的には、図7~図9を用いて説明する。 Therefore, in the winding unit 2 of the present embodiment, the unit control unit 60 performs the following processing. Specifically, description will be made with reference to FIGS. 7 to 9.
(ユニット制御部の設定)
 図7は、ユニット制御部60に記憶された不具合に関する情報と、それに関連付けられた糸Yの引出し長さ及び回転時間を示すテーブルである。本実施形態において、ユニット制御部60の記憶部61には、図7に示すように、再開操作が必要な不具合に関する不具合情報と、不具合情報に関連付けられた引出し長さ及び回転時間に関する情報が記憶されている。
(Setting of unit controller)
FIG. 7 is a table showing information on defects stored in the unit control unit 60 and the drawing length and rotation time of the yarn Y associated therewith. In the present embodiment, as shown in FIG. 7, the storage unit 61 of the unit control unit 60 stores the defect information on the defect requiring the restart operation, and the information on the drawing length and the rotation time associated with the defect information. It is done.
 不具合情報の例として、上述した自動口出しミス及び多重口出しの他に、糸継ぎミスという不具合に関する情報も記憶されている。糸継ぎミスとは、糸継装置33による糸継ぎを何度か試みたが失敗したことを示す不具合である。例えば、糸継装置33において、不図示の圧空源の不具合等が原因で圧縮空気が正常に糸Yに吹き付けられない場合等に、糸継ぎミスが発生する。この場合、オペレータは主に糸継装置33及びその周辺のメンテナンスを行うため、オペレータが敢えてパッケージPに触れる可能性は低い。 As an example of the defect information, in addition to the above-mentioned automatic entrant error and multiple entrant, information relating to the defect of yarn splicing error is also stored. The yarn splicing error is a defect indicating that the yarn splicing device 33 has attempted to splice yarn several times but has failed. For example, in the case where the compressed air is not properly sprayed to the yarn Y in the yarn joining device 33 due to a failure or the like of the pressure air source (not shown), a yarn connection error occurs. In this case, since the operator mainly performs maintenance on the yarn joining device 33 and the periphery thereof, the possibility that the operator daresly touches the package P is low.
 自動口出しミスや多重口出しは、上述したように、オペレータがパッケージPに触れる可能性のある不具合(第1不具合)である。一方、糸継ぎミスは、オペレータが必ずしもパッケージPに触れる必要のない不具合(第2不具合)である。いずれの不具合が発生した場合も、糸継処理を再開させるためには、手動ボタン53を押す再開操作が必要となる。 As described above, the automatic teaching error and the multiple teaching are problems that the operator may touch the package P (first defect). On the other hand, yarn splicing error is a defect (second defect) in which the operator does not necessarily have to touch the package P. In any of the problems, in order to resume the yarn joining process, the restart operation of pressing the manual button 53 is required.
 第1不具合が発生した場合、オペレータがパッケージPに触れることで糸端YaやパッケージP内に弱糸部分が発生するおそれがあるため、上糸Y2を長めに吸引する必要がある。そこで、第1不具合が発生した場合の上糸Y2の引出し長さは、前述した通常の糸継処理における、糸欠陥が短い場合の基本引出し長さ(LA)に、所定の追加長さを加えた長さとすることが可能になっている。例えば、図7に示すように、自動口出しミスが発生した場合の引出し長さ(L1)は、基本引出し長さ(LA)に、追加長さ(Lα)を加えた長さとなっている。すなわち、自動口出しミスが発生した場合、L1(=LA+Lα)の長さの上糸Y2が吸引される。言い換えると、自動口出しミスが発生した場合にパッケージPを逆転させる回転時間(T1)は、通常の糸継処理における、糸欠陥が短い場合の回転時間(TA)よりも長くなる。追加長さは、概ね1~3mである。追加長さは任意に設定可能であり、設定に応じて変更可能である。また、例えば、多重口出しが発生した場合の引出し長さ(L2)は、基本引出し長さ(LA)に、Lαとは異なる追加長さ(Lβ)を加えた長さとなっており、パッケージPの回転時間は、T1と異なるT2となっている。このように、追加長さは、不具合の種類に応じて個別に設定することも可能である。一方、オペレータが必ずしもパッケージPに触れる必要のない糸継ぎミス(第2不具合)が発生した場合の上糸Y2の引出し長さ(L3)は、基本引出し長さ(LA)と同じである。つまり、パッケージPの回転時間(T3)は、TAと同じである。このように、ユニット制御部60は、再開操作が行われた場合の引出し長さを、再開操作が必要となる不具合の種類に応じて変更可能である。 When the first failure occurs, the operator may touch the package P, and there is a possibility that a weak yarn portion may be generated in the yarn end Ya or the package P. Therefore, it is necessary to suction the upper yarn Y2 longer. Therefore, the drawing length of the upper yarn Y2 when the first defect occurs is determined by adding a predetermined additional length to the basic drawing length (LA) when the yarn defect is short in the normal yarn joining process described above. It has become possible to make For example, as shown in FIG. 7, the drawer length (L1) when an automatic teaching error occurs is a length obtained by adding an additional length (Lα) to the basic drawer length (LA). That is, when an automatic rip out error occurs, the upper thread Y2 having a length of L1 (= LA + Lα) is sucked. In other words, the rotation time (T1) for reversing the package P when an automatic picking error occurs is longer than the rotation time (TA) when the yarn defect is short in the normal yarn joining process. The additional length is approximately 1 to 3 m. The additional length can be set arbitrarily and can be changed according to the setting. Also, for example, the withdrawal length (L2) in the case of occurrence of multiple feeding is a length obtained by adding an additional length (Lβ) different from Lα to the basic withdrawal length (LA). The rotation time is T2 different from T1. Thus, the additional length can be set individually according to the type of defect. On the other hand, when a yarn splicing error (second defect) which does not necessarily require the operator to touch the package P occurs, the drawing length (L3) of the upper yarn Y2 is the same as the basic drawing length (LA). That is, the rotation time (T3) of the package P is the same as TA. As described above, the unit control unit 60 can change the drawing length when the resumption operation is performed, according to the type of the defect requiring the resumption operation.
(ユニット制御部による巻取ユニットの制御)
 次に、再開操作が行われる場合の、ユニット制御部60による巻取ユニット2の制御(糸継処理)について、図8及び図9を用いて説明する。図8は、ユニット制御部60による制御の一例を示すフローチャートである。図9は、再開操作が行われた場合と再開操作を介さない場合とにおける引出し長さの違いを示す図である。
(Control of winding unit by unit control unit)
Next, control (yarn joining process) of the winding unit 2 by the unit control unit 60 when the restart operation is performed will be described using FIGS. 8 and 9. FIG. 8 is a flowchart showing an example of control by the unit controller 60. FIG. 9 is a diagram showing the difference in withdrawal length between when the restart operation is performed and when the restart operation is not performed.
 初期状態として、通常の糸継処理が行われている。糸継処理中に、例えば上述した口出しミスが3回連続で発生した(上糸センサ44による上糸Y2の吸引動作を3回実行したが、上糸Y2の吸引が検出されなかった)とき、ユニット制御部60は、自動口出しミスの不具合が発生したと判断する(S101)。次に、ユニット制御部60は、巻取ユニット2による糸継処理を中断させ、不具合の解消をオペレータに促すアラーム表示を表示部50(図3参照)に行わせる(S102)。そして、オペレータによって対処がなされ、手動ボタン53(図3参照)が押されるまでは、糸継処理を再開せずに待機する(S103)。 In the initial state, normal yarn joining processing is performed. During the yarn joining process, for example, when the above-mentioned misplacement error occurs three consecutive times (the suction operation of the upper yarn Y2 by the upper yarn sensor 44 is performed three times but suction of the upper yarn Y2 is not detected), The unit control unit 60 determines that the problem of the automatic teaching error has occurred (S101). Next, the unit control unit 60 causes the display unit 50 (see FIG. 3) to perform an alarm display prompting the operator to solve the problem by interrupting the yarn joining process by the winding unit 2 (S102). Then, until the operator takes action and the manual button 53 (see FIG. 3) is pressed, the process waits without restarting the yarn joining process (S103).
 自動口出しミスが発生したとき、オペレータは、パッケージPに触れて糸端Yaを探し当て、上糸捕捉案内部36の吸引部36cに糸端Yaを案内した後、手動ボタン53を押す。そして、オペレータによって手動ボタン53が押された(再開操作が行われた)とき、ユニット制御部60は、吸引処理を開始する。すなわち、再開操作の直後、ユニット制御部60は、パッケージPを逆転させつつ、上糸捕捉案内部36(図9参照)による上糸Y2の吸引を開始させ、上糸Y2を引き出す(S104)。より具体的には、ユニット制御部60は、ドラム駆動モータ43(図2参照)を回転駆動して綾振ドラム42(図9参照)を逆転させ、パッケージPを逆転させるとともに、閉状態であるシャッター39(図9参照)を開状態に切り換える。また、ユニット制御部60は、シャッター39を開状態に切り換えた時点から、パッケージPを逆転させる時間の計測を始め、回転時間T1が経過するまでドラム駆動モータ43の回転駆動を続ける(S105)。これにより、再開操作を介さずに糸継処理が行われ且つ糸欠陥が短い場合の基本引出し長さ(LA)に追加長さ(Lα)を加えた引出し長さ(L1)の上糸Y2が、上糸捕捉案内部36によって吸引される(図9(a)及び(b)参照)。このようにして、ユニット制御部60は、吸引処理においてパッケージPから引き出される上糸Y2の引出し長さを、ユニット停止中に再開操作が行われうる場合と、再開操作が介在し得ない場合とで互いに異ならせることができる。 When an automatic extraction error occurs, the operator touches the package P to find the yarn end Ya, guides the yarn end Ya to the suction portion 36c of the upper yarn catching and guiding portion 36, and then presses the manual button 53. Then, when the manual button 53 is pressed by the operator (the resumption operation is performed), the unit control unit 60 starts the suction process. That is, immediately after the resumption operation, the unit control section 60 starts suction of the upper thread Y2 by the upper thread catching and guiding section 36 (see FIG. 9) while reversing the package P, and pulls out the upper thread Y2 (S104). More specifically, the unit control unit 60 rotationally drives the drum drive motor 43 (see FIG. 2) to reverse the vibrating drum 42 (see FIG. 9) to reverse the package P and is in a closed state. The shutter 39 (see FIG. 9) is switched to the open state. The unit control section 60 starts measuring the time to reverse the package P from the time when the shutter 39 is switched to the open state, and continues the rotational drive of the drum drive motor 43 until the rotational time T1 elapses (S105). As a result, the upper yarn Y2 of the drawing length (L1) is obtained by adding the additional length (Lα) to the basic drawing length (LA) when the yarn joining process is performed without the restart operation and the yarn defect is short. , And drawn by the upper thread catching and guiding section 36 (see FIGS. 9A and 9B). In this manner, the unit control unit 60 can perform the withdrawal operation of the upper thread Y2 withdrawn from the package P in the suction process when the unit can be stopped and when the restart operation can not be intervened. Can differ from each other.
 回転時間T1が経過した後、ユニット制御部60は、モータ38を回転駆動させて上糸捕捉案内部36のアーム36bを回動させ、上糸Y2を糸継装置33まで案内する(S106)。ユニット制御部60は、アーム36bを回動させているときにも、当該回動に合わせて上糸Y2の引出し及び吸引を行わせる。これにより、吸引捕捉されている上糸Y2が上糸捕捉案内部36から抜け落ちることが抑制される。なお、ユニット制御部60は、上糸Y2の吸引捕捉及び案内と並行して、下糸捕捉案内部35に下糸Y1の吸引捕捉及び案内を行わせる。 After the rotation time T1 has elapsed, the unit control section 60 rotationally drives the motor 38 to turn the arm 36b of the upper thread catching and guiding section 36 to guide the upper thread Y2 to the thread joining device 33 (S106). Even when the arm 36 b is rotated, the unit control unit 60 pulls out and sucks the upper thread Y 2 in accordance with the rotation. As a result, the upper yarn Y2 being suctioned and captured is prevented from falling out of the upper yarn catching and guiding portion 36. The unit control section 60 causes the lower thread catching and guiding section 35 to perform suction capture and guidance of the lower thread Y1 in parallel with suction capture and guidance of the upper thread Y2.
 その後、ユニット制御部60は、糸継装置33に糸継ぎを行わせ(S107)、糸継ぎの完了後、糸巻取処理を再開させる(S108)。このようにして、再開操作が行われた場合の糸継処理が完了する。なお、一例として自動口出しミスが発生した場合について説明したが、他の不具合が発生した場合でも、ユニット制御部60による制御の手順は同じである。 Thereafter, the unit control unit 60 causes the yarn joining device 33 to perform yarn joining (S107), and resumes the yarn winding process after the completion of yarn joining (S108). In this way, the yarn joining process when the restart operation is performed is completed. In addition, although the case where the automatic teaching mistake generate | occur | produced as an example was demonstrated, the procedure of control by the unit control part 60 is the same, even when another malfunction generate | occur | produces.
 以上のように、糸継ぎの前に、上糸Y2が上糸捕捉案内部36によって吸引されてパッケージPから引出される吸引処理が行われるため、糸のうち不要な部分を吸引させることで、当該不要な部分を除去することができる。さらに、ユニット制御部60は、吸引処理において、再開操作直後の糸継ぎの際に、上糸Y2の引出し長さを、再開操作を介さずに糸継ぎを行う場合の基本引出し長さに追加長さを加えた長さとする。このため、再開操作の直後に、パッケージPから糸を長めに引出し、上糸捕捉案内部36によって上糸Y2を長めに吸引除去させることで、パッケージPに弱糸部分が発生しても、弱糸部分がパッケージPに残ることを抑制できる。したがって、パッケージPに弱糸部分が含まれることを抑制することができる。  As described above, since suction processing is performed in which the upper yarn Y2 is sucked by the upper yarn catching and guiding portion 36 and pulled out from the package P before yarn joining, by suctioning an unnecessary portion of the yarn, The unnecessary part can be removed. Furthermore, in the suction process, the unit control section 60 adds the drawing length of the upper yarn Y2 to the basic drawing length in the case of performing the yarn joining without the restart operation at the time of the yarn joining immediately after the restart operation. Length. Therefore, immediately after the resumption operation, the yarn is drawn long from the package P, and the upper yarn Y2 is sucked and removed longer by the upper yarn catching and guiding portion 36, so that the weak yarn portion is generated in the package P. It is possible to suppress the yarn portion from remaining in the package P. Therefore, the package P can be inhibited from including the weak yarn portion.
 また、設定に応じて追加長さが変更されるので、例えば糸種やパッケージのサイズ等に応じて引出し長さを最適化することができる。 Further, since the additional length is changed in accordance with the setting, the drawing length can be optimized in accordance with, for example, the thread type, the size of the package, and the like.
 また、不具合の種類に応じて引出し長さを変更するため、一部の不具合が発生した場合にのみ、上糸Y2を長めに引出しさせることができる。このため、例えば、弱糸部分が発生しやすい不具合が発生した場合にのみ上糸Y2を長めに吸わせ、弱糸部分が発生しにくい不具合が発生した場合に上糸Y2を短めに吸わせることができる。したがって、パッケージPに弱糸部分が含まれることを抑制しつつ、廃棄される糸屑の量の増加を抑制し、コストの増大を抑制することができる。 Further, since the pull-out length is changed according to the type of defect, the upper thread Y2 can be drawn longer only when a part of the defect occurs. For this reason, for example, the upper yarn Y2 is sucked longer only when the failure that the weak yarn portion is likely to occur, and the upper yarn Y2 is sucked shorter when the failure that the weak yarn portion is less likely to occur. Can. Therefore, it is possible to suppress an increase in the amount of waste thread discarded while suppressing the inclusion of the weak yarn portion in the package P, and to suppress an increase in cost.
 また、オペレータがパッケージPに触れざるを得ない第1不具合が発生した場合に、再開操作直後の糸継ぎの際に引出し長さを長くして、上糸捕捉案内部36によって上糸Y2を長めに吸わせることができるため、弱糸部分がパッケージPに含まれることを効果的に抑制できる。一方で、オペレータがパッケージPに触れずに対処できる第2不具合が発生した場合には、パッケージPに一切触れないことで、弱糸部分の発生を防止することができる。このため、再開操作直後の糸継ぎの際に引出し長さを基本引出し長さにして、上糸Y2を短めに吸わせることができる。したがって、弱糸部分がパッケージPに含まれることを効果的に抑制しつつ、廃棄される糸屑の量の増加を抑制できる。 In addition, when the first defect that the operator is forced to touch the package P occurs, the drawing length is lengthened at the time of yarn joining immediately after the restart operation, and the upper yarn Y2 is made longer by the upper yarn catching and guiding portion 36. It can be effectively suppressed that the weak yarn portion is included in the package P. On the other hand, when the second defect which can be dealt with without the operator touching the package P occurs, the generation of the weak yarn portion can be prevented by not touching the package P at all. For this reason, at the time of yarn joining immediately after the restart operation, the pull-out length can be set to the basic pull-out length, and the upper thread Y2 can be sucked shorter. Therefore, it is possible to suppress an increase in the amount of waste thread discarded while effectively suppressing the inclusion of the weak yarn portion in the package P.
 また、オペレータが糸端を探し当て、糸端を上糸捕捉案内部36まで案内する必要がある自動口出しミスが発生した場合に、上糸捕捉案内部36によって糸を長めに吸わせることができるため、弱糸部分がパッケージPに含まれることを特に効果的に抑制できる。 In addition, when an automatic picking error occurs in which the operator needs to locate the yarn end and guide the yarn end to the upper yarn catching and guiding portion 36, the upper yarn catching and guiding portion 36 can suck the yarn longer. The fact that the weak yarn portion is included in the package P can be particularly effectively suppressed.
 また、オペレータが糸端を探し当て、糸端を上糸捕捉案内部36まで案内する必要がある多重口出しが発生した場合に、上糸捕捉案内部36よって糸を長めに吸わせることができるため、弱糸部分がパッケージPに含まれることを特に効果的に抑制できる。 In addition, since the upper thread catching and guiding portion 36 can suck the thread longer when the operator needs to find the thread end and guide the thread end to the upper thread catching and guiding portion 36, the upper thread catching and guiding portion 36 can It can be particularly effectively suppressed that the weak yarn portion is included in the package P.
 また、吸引処理において、シャッター39を開状態にした時点で回転時間のカウントが始まるため、例えば、吸引捕捉された上糸Y2が検知されてから回転時間のカウントを始める場合と比べて、パッケージPを逆転させる時間を短縮することができる。 Further, in the suction process, since the count of the rotation time starts when the shutter 39 is opened, for example, the package P is compared with the case where the count of the rotation time is started after the upper thread Y2 captured and held is detected. The time to reverse the
 次に、前記実施形態に変更を加えた変形例について説明する。但し、前記実施形態と同様の構成を有するものについては、同じ符号を付して適宜その説明を省略する。 Next, a modified example in which the embodiment is modified will be described. However, about what has the same structure as the said embodiment, the same code | symbol is attached | subjected and the description is abbreviate | omitted suitably.
(1)前記実施形態においては、吸引処理において、シャッター39を開状態にした時点で回転時間の計測を始めるものとしたが、これには限られない。例えば、図10のフローチャートに示すように、パッケージPの逆転を開始するとともに上糸Y2の吸引を開始させた後(S104)、吸引捕捉された上糸Y2が上糸センサ44によって検知されるまで待ち(S109)、吸引捕捉された上糸Y2が検知された時点から回転時間の計測を始めても良い。これにより、回転時間が経過するまでの間、確実に糸を吸引でき、所望の長さの糸を確実に吸引除去することができる。 (1) In the above embodiment, in the suction process, the measurement of the rotation time is started when the shutter 39 is opened, but it is not limited thereto. For example, as shown in the flow chart of FIG. 10, after the reverse rotation of the package P is started and the suction of the upper thread Y2 is started (S104), the upper thread Y2 sucked and captured is detected by the upper thread sensor 44 Waiting (S109), the measurement of the rotation time may be started from the time when the upper yarn Y2 that has been suctioned and captured is detected. Thus, the yarn can be reliably sucked until the rotation time elapses, and the yarn of a desired length can be reliably sucked and removed.
(2)前記までの実施形態においては、第1不具合が発生した場合の上糸Y2の引出し長さと、第2不具合が発生した場合の上糸Y2の引出し長さとが異なるものとしたが、これには限られない。すなわち、両者の引出し長さが等しくても良い。これにより、不具合の種類に関係なく上糸Y2を長めに吸引できるので、不具合の発生時に念のためパッケージPに触れてパッケージPの状態を確認するような場合においても、パッケージPに弱糸部分が含まれることを抑制することができる。 (2) In the above embodiments, the drawing length of the upper thread Y2 when the first defect occurs and the drawing length of the upper thread Y2 when the second defect occurs are different. It is not limited to That is, the drawing lengths of the two may be equal. As a result, since the upper thread Y2 can be sucked longer regardless of the type of defect, even when the package P is touched to confirm the state of the package P just in case of occurrence of a defect, the weak thread portion Can be suppressed.
(3)前記までの実施形態においては、手動ボタン53を押す操作が再開操作であるものとしたが、これには限られない。例えば、機台制御装置4を操作することで再開操作が行われるように構成されていても良い。 (3) In the above embodiments, although the operation of pressing the manual button 53 is the restart operation, the present invention is not limited to this. For example, the resumption operation may be performed by operating the machine control device 4.
(4)前記までの実施形態においては、3種類の不具合について例示したが、不具合の種類はこれに限られない。すなわち、オペレータによる対処及び再開操作が必要な不具合が発生した場合に、再開操作を介さない糸継処理を行う場合と比べて上糸Y2の引出し長さを異ならせることができれば良い。 (4) In the above embodiment, three types of defects are illustrated, but the types of defects are not limited to this. That is, when a defect requiring a measure and restart operation by the operator occurs, the drawing length of the upper yarn Y2 may be made different as compared with the case of performing the yarn joining process without the restart operation.
(5)前記までの実施形態においては、上糸Y2の吸引処理が完了した後に上糸Y2を糸継装置33まで案内するものとしたが、これには限られない。すなわち、上糸捕捉案内部36に吸引捕捉された上糸Y2を糸継装置33まで案内した後に、上糸Y2の吸引処理を行っても良い。 (5) In the embodiments described above, although the upper yarn Y2 is guided to the yarn joining device 33 after the suction processing of the upper yarn Y2 is completed, the present invention is not limited thereto. That is, after the upper yarn Y2 sucked and captured by the upper yarn capturing and guiding section 36 is guided to the yarn joining device 33, the upper yarn Y2 may be suctioned.
(6)前記までの実施形態においては、吸引捕捉された上糸Y2を上糸センサ44によって検知するものとしたが、これには限られない。例えば、上糸捕捉案内部36をパッケージPの近傍に位置させてシャッター39を開状態にした後、上糸捕捉案内部36を糸継装置33の近傍まで回動させて、糸継装置33の上方に配置されたヤーンクリアラ34によって上糸Y2を検知させても良い。この場合、ヤーンクリアラ34が本発明の吸引検知部に相当する。この場合、吸引動作を実施した後に、吸引動作により上糸Y2の捕捉吸引動作が成功していたかどうかの確認は可能であるが、吸引の開始地点を検知できないので、吸引された上糸Y2の長さを正確に認識することは出来ない。 (6) In the above embodiments, the upper yarn Y2 that has been suctioned and captured is detected by the upper yarn sensor 44, but the invention is not limited thereto. For example, after the upper thread catching and guiding portion 36 is positioned in the vicinity of the package P and the shutter 39 is opened, the upper thread catching and guiding portion 36 is rotated to the vicinity of the yarn joining device 33 to The upper yarn Y2 may be detected by the yarn clearer 34 disposed above. In this case, the yarn clearer 34 corresponds to the suction detection unit of the present invention. In this case, after performing the suction operation, although it is possible to confirm whether the catching and suction operation of the upper thread Y2 has succeeded by the suction operation, it is not possible to detect the start point of suction, so The length can not be recognized accurately.
(7)前記までの実施形態においては、ユニット制御部60において、引出し長さが長いほど回転時間が長くなるように設定されているものとしたが、これには限られない。例えば、回転時間は固定されており、引出し長さが長いほど綾振ドラム42の回転速度が速くなるように設定されていても良い。この場合、引出し長さが変わっても回転時間が変わらないので、吸引処理の長時間化による生産効率の低下を抑制できる。 (7) In the above embodiments, in the unit control unit 60, the rotation time is set to be longer as the drawing length is longer. However, the present invention is not limited to this. For example, the rotation time may be fixed, and the rotation speed of the traverse drum 42 may be set to be higher as the drawing length is longer. In this case, since the rotation time does not change even if the drawing length changes, it is possible to suppress the decrease in production efficiency due to the increase in the suction process.
(8)本発明は、自動ワインダ1の巻取ユニット2に限らず、空気精紡機や、オープンエンド精紡機、或いはリング精紡機等に備えられた様々な糸巻取機に適用可能である。 (8) The present invention is applicable not only to the winding unit 2 of the automatic winder 1, but also to various yarn winding machines provided in an air spinning machine, an open end spinning machine, a ring spinning machine or the like.
  2    巻取ユニット(糸巻取機)
  20   給糸部
  33   糸継装置
  34   ヤーンクリアラ(糸太さ検知部)
  36   上糸捕捉案内部(糸捕捉案内部)
  39   シャッター(開閉部材)
  40   巻取部
  44   上糸センサ(吸引検知部)
  53   手動ボタン(操作部)
  103  負圧源(吸引源)
  L1   引出し長さ
  L2   引出し長さ
  LA   基本引出し長さ
  Lα   追加長さ
  Lβ   追加長さ
  P    パッケージ
  T1   回転時間
  T2   回転時間
  Y    糸
  Y2   上糸(糸)
 
2 Winding unit (yarn winding machine)
20 yarn feeding unit 33 yarn joining device 34 yarn clearer (yarn thickness detection unit)
36 Upper thread catching and guiding part (thread catching and guiding part)
39 Shutter (opening and closing member)
40 Winding unit 44 Upper thread sensor (suction detection unit)
53 Manual button (operation unit)
103 Negative pressure source (Suction source)
L1 Drawer Length L2 Drawer Length LA Basic Drawer Length Lα Additional Length Lβ Additional Length P Package T1 Rotational Time T2 Rotational Time Y Thread Y2 Upper Thread (Yarn)

Claims (8)

  1.  給糸部から供給される糸を巻取管に巻き取ってパッケージを形成する糸巻取処理を行う糸巻取機であって、
     前記パッケージを正転させることで前記パッケージに糸を巻取可能であり、且つ、前記パッケージを一時的に逆転させることで前記パッケージから糸を引出し可能な巻取部と、
     糸走行方向において前記給糸部と前記巻取部との間に配置されており、前記糸走行方向において前記給糸部と前記巻取部との間で分断されている糸の糸継ぎを行う糸継装置と、
     前記糸継ぎに際して、前記糸走行方向における前記巻取部側の糸を吸引捕捉して前記糸継装置へ案内する糸捕捉案内部と、
     前記糸巻取処理が中断されているときに、前記糸巻取処理を再開させる再開操作がオペレータによって行われる操作部と、
     制御部と、を備え、
     前記制御部は、
     前記糸継装置に前記糸継ぎを行わせる前に、前記パッケージを逆転させつつ、前記糸捕捉案内部に前記巻取部側の糸を吸引させて前記パッケージから糸を引き出す吸引処理を行い、
     前記再開操作直後の前記糸継ぎの際に、前記吸引処理において糸を引き出す引出し長さを、前記再開操作を介さずに前記糸継ぎを行う場合に糸を引き出す基本引出し長さに所定の追加長さを加えた長さとすることを特徴とする糸巻取機。
    A yarn winding machine that performs a yarn winding process of winding a yarn supplied from a yarn supplying unit around a winding tube to form a package,
    A winding section capable of winding a yarn on the package by rotating the package in a forward direction, and capable of drawing the yarn from the package by temporarily reversing the package;
    The yarn splicing is performed between the yarn supplying unit and the winding unit in the yarn traveling direction, and the yarn being divided between the yarn supplying unit and the winding unit in the yarn traveling direction. Yarn joining device,
    A yarn catching and guiding unit that sucks and catches the yarn on the winding unit side in the yarn traveling direction and guides the yarn to the yarn joining device during the yarn joining;
    An operation unit in which a resumption operation for resuming the yarn winding process is performed by an operator when the yarn winding process is interrupted;
    And a control unit,
    The control unit
    Before the yarn joining device performs the yarn joining, a suction process is performed to draw the yarn from the package by allowing the yarn catching and guiding unit to suck the yarn from the package while the package is reversed.
    In the case of the yarn splicing immediately after the restart operation, a predetermined additional length is set to a basic draw-out length for pulling out the yarn in the case of performing the yarn splicing without the restart operation, in the suction process. A yarn winding machine characterized by adding a length.
  2.  前記制御部は、設定に応じて前記追加長さを変更することを特徴とする請求項1に記載の糸巻取機。 The yarn winding machine according to claim 1, wherein the control unit changes the additional length in accordance with a setting.
  3.  前記制御部は、前記再開操作が必要となる不具合の種類に応じて、前記引出し長さを変更することを特徴とする請求項1又は2に記載の糸巻取機。 The yarn winding machine according to claim 1 or 2, wherein the control unit changes the draw-out length in accordance with the type of failure that requires the restart operation.
  4.  前記制御部は、前記吸引処理において、
     前記不具合として、オペレータが前記パッケージに触れる可能性のある第1不具合が発生した場合には、前記再開操作が行われたときに前記再開操作直後の前記糸継ぎの際に前記基本引出し長さに前記追加長さを加えた長さの糸を引き出し、
     前記不具合として、オペレータが前記パッケージに触れる必要のない第2不具合が発生した場合には、前記再開操作が行われたときに前記再開操作直後の前記糸継ぎの際に前記基本引出し長さの糸を引き出すことを特徴とする請求項3に記載の糸巻取機。
    The control unit is configured to:
    As the defect, when the first defect that the operator may touch the package occurs, when the restart operation is performed, the basic draw-out length is set at the time of the yarn joining immediately after the restart operation. Pull out a length of yarn adding the additional length,
    As the defect, when a second defect that does not require the operator to touch the package occurs, the yarn of the basic draw-out length in the case of the yarn joining immediately after the restart operation when the restart operation is performed The yarn winding machine according to claim 3, wherein the yarn is pulled out.
  5.  前記糸捕捉案内部により吸引捕捉された糸を検知する吸引検知部を備え、
     前記第1不具合は、
     前記糸継ぎの際に、前記糸捕捉案内部による糸の吸引捕捉が前記吸引検知部によって検知されなかったことを示す口出しミスが連続して発生し、前記糸捕捉案内部による糸の吸引捕捉が不可能となる自動口出しミスを含むことを特徴とする請求項4に記載の糸巻取機。
    And a suction detection unit for detecting the yarn suctioned and captured by the yarn capture and guide unit;
    The first defect is
    In the case of the yarn splicing, a lead-in error continuously occurs indicating that the suction detection unit does not detect the suction and capture of the yarn by the yarn capture and guide unit, and the suction and capture of the yarn is performed by the yarn capture and guide unit 5. The yarn winding machine according to claim 4, further comprising an automatic tapping error which is impossible.
  6.  前記糸捕捉案内部によって前記糸継装置に案内された糸の太さを検知する糸太さ検知部を備え、
     前記第1不具合は、
     前記糸継ぎの際に、前記糸捕捉案内部によって前記糸継装置に案内された糸の太さが複数本の糸の太さに相当することが前記糸太さ検知部によって検知されたことを示す多重口出しを含むことを特徴とする請求項4又は5に記載の糸巻取機。
    A yarn thickness detection unit that detects the thickness of the yarn guided to the yarn joining device by the yarn catching and guiding unit;
    The first defect is
    At the time of yarn joining, it is detected that the yarn thickness detecting unit detects that the yarn thickness guided to the yarn joining device by the yarn catching and guiding unit corresponds to the thickness of a plurality of yarns. A yarn winding machine as claimed in claim 4 or 5, characterized in that it comprises a multiple lead-out.
  7.  糸が吸引される吸引方向において吸引源と前記糸捕捉案内部との間に配置され、前記制御部によって閉状態と開状態との間で切り換えられる開閉部材を備え、
     前記制御部は、
     前記吸引処理において、
     前記糸捕捉案内部に糸を吸引させる際に、前記パッケージを逆転させ、且つ、前記閉状態である前記開閉部材を前記開状態に切り換え、
     前記パッケージから糸を引出しさせるために前記パッケージを逆転させる回転時間を、前記開閉部材を前記開状態に切り換えた時点から計測し始めることを特徴とする請求項1~6のいずれかに記載の糸巻取機。
    It has an opening and closing member disposed between a suction source and the yarn catching and guiding portion in a suction direction in which the yarn is suctioned, and switched between a closed state and an open state by the control portion;
    The control unit
    In the suction process,
    When suctioning the yarn in the yarn catching and guiding portion, the package is reversed, and the open / close member in the closed state is switched to the open state;
    The yarn winding according to any one of claims 1 to 6, wherein a rotation time for reversing the package to withdraw the yarn from the package is started from the time when the opening and closing member is switched to the open state. Take off.
  8.  糸が吸引される吸引方向において吸引源と前記糸捕捉案内部との間に配置され、前記制御部によって閉状態と開状態との間で切り換えられる開閉部材と、
     前記糸捕捉案内部により吸引捕捉された糸を検知する吸引検知部を備え、
     前記制御部は、
     前記吸引処理において、
     前記糸捕捉案内部に糸を吸引させる際に、前記パッケージを逆転させ、且つ、前記閉状態である前記開閉部材を前記開状態に切り換え、
     前記パッケージから糸を引出しさせるために前記パッケージを逆転させる回転時間を、前記糸捕捉案内部によって吸引捕捉された糸が前記吸引検知部によって検知された時点から計測し始めることを特徴とする請求項1~6のいずれかに記載の糸巻取機。
    An opening / closing member disposed between a suction source and the yarn catching and guiding portion in a suction direction in which the yarn is suctioned, and switched between a closed state and an open state by the control portion;
    And a suction detection unit for detecting the yarn suctioned and captured by the yarn capture and guide unit;
    The control unit
    In the suction process,
    When suctioning the yarn in the yarn catching and guiding portion, the package is reversed, and the open / close member in the closed state is switched to the open state;
    The rotation time for reversing the package to pull out the yarn from the package starts to be measured from the time when the yarn suctioned and captured by the yarn capturing and guiding unit is detected by the suction detecting unit. The yarn winding machine according to any one of 1 to 6.
PCT/JP2018/045677 2018-01-16 2018-12-12 Yarn winding machine WO2019142553A1 (en)

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