WO2019134364A1 - Compressor crankshaft and compressor having same - Google Patents

Compressor crankshaft and compressor having same Download PDF

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Publication number
WO2019134364A1
WO2019134364A1 PCT/CN2018/098920 CN2018098920W WO2019134364A1 WO 2019134364 A1 WO2019134364 A1 WO 2019134364A1 CN 2018098920 W CN2018098920 W CN 2018098920W WO 2019134364 A1 WO2019134364 A1 WO 2019134364A1
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WO
WIPO (PCT)
Prior art keywords
eccentric
oil
crankshaft
shaft body
groove
Prior art date
Application number
PCT/CN2018/098920
Other languages
French (fr)
Chinese (zh)
Inventor
沈冠廷
李修彣
张家彬
Original Assignee
瑞智精密股份有限公司
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Application filed by 瑞智精密股份有限公司 filed Critical 瑞智精密股份有限公司
Publication of WO2019134364A1 publication Critical patent/WO2019134364A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/30Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
    • F04C18/34Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members
    • F04C18/356Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the outer member
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/02Lubrication; Lubricant separation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C3/00Shafts; Axles; Cranks; Eccentrics
    • F16C3/04Crankshafts, eccentric-shafts; Cranks, eccentrics
    • F16C3/06Crankshafts
    • F16C3/14Features relating to lubrication

Definitions

  • the utility model relates to the technical field of compressors, in particular to a crankshaft for a compressor and a compressor therewith.
  • the existing compressor includes a casing, an upper casing cover, a lower casing cover, a stator, a rotor, an upper support, a lower support, a cylinder, a ring, a crankshaft, an intake pipe, a blade and a filter bottle; wherein, the casing and the casing
  • the upper cover and the bottom case constitute a compressor casing;
  • the stator and the rotor constitute a motor-driven mechanism;
  • the upper support, the lower support, the cylinder, the ring, the crankshaft and the blade constitute a pump body, and the crankshaft is disposed at the center of the rotor;
  • the crankshaft is rotated at a high speed under the support of the upper support and the lower support, so that the pump body compresses the refrigerant gas to produce a compression effect, and the eccentric wheel of the crankshaft is provided with an oil hole on the circumference thereof, and the eccentric wheel and the ring are rotated for the whole circumference, Avoiding the wear of each
  • the operation of the compressor is mainly driven by the crankshaft of the motor, the pump body compression build pressure generating gases, the eccentric ring current with rotation of the crankshaft for the whole circumference, causing eccentric ring contact each other with a large area, resulting in compressor
  • the eccentric wheel and the ring generate excessive frictional force with each other, which in turn affects problems such as high power consumption of the compressor and doubts about reliability, and is improved.
  • the object of the present invention is to provide a crankshaft for a compressor and a compressor having the same, which reduces the frictional force and improves the sealing performance of the oil during use, thereby prolonging the service life of the crankshaft.
  • the utility model provides a crankshaft for a compressor, which comprises:
  • a shaft body formed by extending an appropriate length along an axis
  • An eccentric portion formed at an appropriate distance from the line of the lower end of the shaft body, enabling the shaft section defining an upper shaft and a lower shaft section; the eccentric portion of the region provided with at least one oil groove is formed extending in the longitudinal direction; and at least An oil storage zone extending in a lateral direction and located around the oil groove zone; and
  • An oil inlet passage extends through the upper and lower shaft sections of the shaft body and the inner portion of the eccentric portion along the axis.
  • the eccentric portion has an eccentric wheel defining an eccentric amount surface and a non-eccentric amount surface, and the oil groove region and the oil storage region are located at the non-eccentric amount surface; Located above the eccentric and adjacent to the upper shaft segment of the shaft, defining an eccentric amount surface and a non-eccentric amount surface; and a lower thrust end located below the eccentric adjacent to At the lower shaft section of the shaft body, it defines an eccentric amount surface and a non-eccentric amount surface.
  • the eccentric portion has two eccentric wheels, each defining an eccentric amount surface and a non-eccentric amount surface, the two eccentric wheels are arranged at an appropriate interval and arranged in a reverse direction, and each of the oil groove regions and each The oil storage zone is located at the non-eccentric amount surface; a connecting section is located between the two eccentric wheels; and an upper thrust end is located above the one of the eccentric wheels and adjacent to the upper axis of the shaft body a segment defining an eccentric amount surface and a non-eccentric amount surface; and a lower thrust end located below the other eccentric wheel adjacent to the lower shaft portion of the shaft body, defining an eccentric amount Face and a non-eccentric face.
  • each of the oil groove regions has a groove extending from a top end of each of the eccentric wheels to a bottom end; and an oil drain hole is disposed at the groove to be in communication with the oil inlet passage .
  • each of the oil storage zones is in the shape of a groove, and the number thereof is represented by any one of a single track or a plurality of tracks.
  • each of the oil storage zones has a height less than the height of the eccentric.
  • each of the oil storage zones has a width defined by an angle between two virtual straight lines extending from a central axis of each of the eccentric wheels.
  • the outer peripheral wall of the upper shaft portion of the shaft body is provided with an annular groove circumferentially surrounding and located above the upper thrust end; and an edge along the outer peripheral wall of the lower shaft portion of the shaft body Surrounded circumferentially and below the annular groove below the lower thrust end.
  • the upper annular groove and the outer peripheral wall of the lower annular groove each have an oil drain hole communicating with the oil inlet passage.
  • the utility model also provides a compressor, comprising: an outer casing, an oil storage tank is arranged at a lower portion thereof; a motor is disposed in the outer casing; a compression pump is disposed in the outer casing, and the compression pump comprises at least a cylinder and at least one ring, each of the rings being rotatably disposed in each of the cylinders, the ring being connected to the motor through a crankshaft; an upper support being disposed in the outer casing; and a lower support Provided in the outer casing, each of the cylinder system is disposed between the upper support and the lower support, and the upper support and the lower support are used to support each of the cylinder and the crankshaft;
  • This crankshaft is the above-described crankshaft for a compressor.
  • the utility model has the beneficial effects that when the crankshaft is used, when the compression pump is in operation, the upper support and the lower support are supported by the upper shaft section and the lower shaft section of the shaft body of the crankshaft.
  • High-speed operation which is mainly engaged by the eccentric portion of the crankshaft and the ring in the cylinder of the compression pump as a full-circle rotation fit, and the oil groove region and the oil storage region adjacent to the non-eccentric amount surface of the eccentric portion are adjacent
  • the flow resistance of the oil can be reduced, and the refrigerating machine oil discharged from the oil groove area flows to the oil storage area to achieve the storage effect, and on the other hand, the eccentric portion of the crankshaft can be continuously contacted with the ring in the cylinder body.
  • the refrigerating machine oil is supplemented so that the thickness of the oil film on the contact surface of the eccentric portion of the crankshaft and the ring in the cylinder is maintained and the oil seal of the eccentric is increased, thereby maintaining an ideal lubrication state and reducing the eccentric portion of the crankshaft.
  • the leakage of the refrigerant causes the compressor to reduce the power consumption and improve the refrigeration capacity, thereby improving the overall performance of the compressor; thereby providing a cooling effect of the crankshaft during use and improving the sealing performance of the oil. In order to extend the service life of the crankshaft.
  • Fig. 1 is a perspective view (1) of a crankshaft for a compressor of the present invention.
  • FIG 2 is a front view (1) of a crankshaft for a compressor of the present invention.
  • Figure 3 is a partial enlarged view of another embodiment of Figure 2 of the present invention.
  • Fig. 4 is a perspective view (2) of a crankshaft for a compressor of the present invention.
  • Fig. 5 is a front elevational view (1) of a crankshaft for a compressor of the present invention.
  • Figure 6 is a partial enlarged view of another embodiment of Figure 5 of the present invention.
  • Fig. 7 is a schematic cross-sectional view showing an eccentric portion of a crankshaft for a compressor of the present invention.
  • Figure 8 is a schematic view showing the structure of the compressor of the present invention.
  • Figure 9 is a partial enlarged view of the portion A indicated in Figure 8.
  • crankshaft 11 shaft body; 111 upper shaft section; 1111 upper annular groove; 11111 oil drain hole; 112 lower shaft section; 1121 lower annular groove; 11211 oil drain hole; 12 eccentric portion; 121 eccentric wheel; Eccentric surface; 1212 non-eccentric surface; 122 upper thrust end; 1221 eccentric surface; 1222 non-eccentric surface; 123 lower thrust end; 1231 eccentric surface; 1232 non-eccentric surface; 124 oil groove area; Groove; 1242 oil drain; 125 oil storage zone; 126 connecting section; 13 oil inlet passage; 2 compressor; 20 crankshaft; 21 casing; 210 oil storage tank; 22 motor; 221 stator; 222 rotor; 23 compression pump; Cylinder; 232 ring; 24 upper support; 25 lower support; 26 discharge pipe; 27 suction pipe; 3 reservoir; D distance; H1 height; H2 height; L axis; L1 central axis; L2 virtual straight line; L3 Virtual straight line; angle ⁇ .
  • the crankshaft for a compressor of the present invention includes a shaft body 11, an eccentric portion 12 and an oil inlet passage 13; wherein:
  • the shaft body 11 is formed by extending an appropriate length along an axis L;
  • the eccentric portion 12, 11 forming the lower end of the appropriate line at a distance D to the shaft body, enabling the shaft 11 to define a shaft section 111 and a lower shaft section 112; the eccentric portion 12 is provided with at least one longitudinally extending direction is formed a sump area 124; and an oil storage area 125 formed in the lateral direction and located around the oil sump area 124; and
  • the oil inlet passage 13 extends along the axis L through the upper shaft portion 111 and the lower shaft portion 112 of the shaft body 11 and the inside of the eccentric portion 12;
  • the eccentric portion 12 has an eccentric wheel 121 defining an eccentric amount surface 1211 and a non-eccentric amount surface 1212, and the oil groove region 124 is The oil storage area 125 is located at the non-eccentric amount surface 1212; an upper thrust end 122 is located above the eccentric wheel 121 adjacent to the upper shaft portion 111 of the shaft body 11, which defines an eccentric amount The surface 1221 and a non-eccentric amount surface 1222; and the lower thrust end 123 are located below the eccentric 121 adjacent to the lower shaft section 112 of the shaft body 11, which define an eccentric amount surface 1231 and a non- Eccentricity surface 1232;
  • Each of the oil groove regions 124 has a groove 1241 extending downward from the top end of each of the eccentric wheels 121 to the bottom end; and an oil drain hole 1242 is disposed at the groove 1241 and is connected to the oil.
  • the channel 13 is in a communicating state;
  • each of the oil storage areas 125 is groove-shaped, and the number thereof is represented by any one of a single track (as shown in FIG. 2) or a plurality of tracks (shown in FIG. 3);
  • the height H2 of the oil storage area 125 is smaller than the height H1 of the eccentric wheel 121. Further, if each of the oil storage areas 125 has a height H2, the height of the eccentric wheel 121 is H1, and the height of each of the oil storage areas 125 is H2.
  • the ratio H2/H1 of the height H1 of the eccentric wheel 121 is 0.9 or less;
  • each of the oil storage regions 125 is defined by an angle ⁇ between two virtual straight lines (L2, L3) extending from the central axis L1 of each of the eccentric wheels 121 (as shown in FIG. 7). ;
  • the outer peripheral wall of the upper shaft portion 111 of the shaft body 11 is provided with an annular groove 1111 which is circumferentially surrounded and located above the upper thrust end 122; and the outer peripheral wall of the lower shaft portion 112 of the shaft body 11
  • the upper system is provided with an annular groove 1121 which is circumferentially surrounded and below the lower thrust end 123; and the upper annular groove 1111 and the outer peripheral wall of the lower annular groove 1121 have an oil passage 13 Oil drain holes (11111, 11211) in a communicating state;
  • the eccentric portion 12 has two eccentric wheels 121, each defining an eccentric amount surface 1211 and a non-eccentric amount surface 1212.
  • the two eccentric wheels 121 are arranged at an appropriate interval.
  • the oil groove area 124 and each of the oil storage areas 125 are located at the non-eccentric amount surface 1212;
  • a connecting section 126 is located between the two eccentric wheels 121;
  • the end 122 is located above the one of the eccentric wheels 121 adjacent to the upper shaft segment 111 of the shaft body 11 and defines an eccentric amount surface 1221 and a non-eccentric amount surface 1222; and a lower thrust end 123, Is located below the other eccentric wheel 121 adjacent to the lower shaft segment 112 of the shaft body 11, which defines an eccentric amount surface 1231 and a non-eccentric amount surface 1232;
  • Each of the oil groove regions 124 has a groove 1241 extending downward from the top end of each of the eccentric wheels 121 to the bottom end; and an oil drain hole 1242 is disposed at the groove 1241 and is connected to the oil.
  • the channel 13 is in a communicating state;
  • each of the oil storage areas 125 is groove-shaped, and the number thereof is represented by any one of a single track (as shown in FIG. 5) or a plurality of tracks (as shown in FIG. 6);
  • the height H2 of the oil storage area 125 is smaller than the height H1 of the eccentric wheel 121. Further, if each of the oil storage areas 125 has a height H2, the height of the eccentric wheel 121 is H1, and the height of each of the oil storage areas 125 is H2.
  • the ratio H2/H1 of the height H1 of the eccentric wheel 121 is 0.9 or less;
  • each of the oil storage regions 125 is defined by an angle ⁇ between two virtual straight lines (L1, L2) extending from the central axis L1 of each of the eccentric wheels 121 (as shown in FIG. 7). ;
  • the outer peripheral wall of the upper shaft portion 111 of the shaft body 11 is provided with an annular groove 1111 which is circumferentially surrounded and located above the upper thrust end 122; and the outer peripheral wall of the lower shaft portion 112 of the shaft body 11
  • the upper system is provided with an annular groove 1121 which is circumferentially surrounded and below the lower thrust end 123; and the upper annular groove 1111 and the outer peripheral wall of the lower annular groove 1121 have an oil passage 13
  • the utility model also discloses a compressor, as shown in Fig. 1, Fig. 2 and Figs.
  • the compressor of the present invention includes a casing 21 , a motor 22 , a compression pump 23 , and a compressor .
  • the outer casing 21 is integrally formed with a hollow body for accommodating the motor 22, the compression pump 23, the upper support 24 and the lower support 25, and the outer casing 21 is provided with an oil reservoir 210 at the lower portion thereof.
  • the outer casing 21 can be further connected to a discharge pipe 26 and a suction pipe 27, the suction pipe 27 can be connected to a liquid accumulator 3 for inputting refrigerant to the compressor 2 through the accumulator 3.
  • the motor 22 is disposed in the outer casing 1.
  • the motor 22 includes a stator 221 and a rotor 222.
  • the stator 221 is fixed to the inner wall of the outer casing 21.
  • the rotor 222 is rotatably disposed on the inner side of the stator 221. ;
  • the compression pump 23 is disposed in the outer casing 21 and located below the motor 22, and the compression pump 23 can be immersed in the refrigerating machine oil of the oil storage tank 210;
  • the compression pump 23 includes at least one cylinder 231 and at least one a ring 232, each of the rings 232 is rotatably disposed in each of the cylinders 231;
  • the number of the cylinder 231 and the ring 232 is not limited, that is, the compression pump 23 can be of a single cylinder or a double cylinder, and the cylinder 231 and the ring 232 can be correspondingly set to one or two.
  • the ring 232 is rotatably disposed in the cylinder 231, the ring 232 is connected to the rotor 222 of the motor 22 through a crankshaft 1;
  • the upper support 24 is disposed in the outer casing 21;
  • the lower support 25 is disposed in the outer casing 21;
  • the upper cylinder block 231 is disposed between the upper support 24 and the lower support 25, and the upper support 24 and the lower support 25 are used to support each of the cylinder block 231 and the crankshaft 1; should the system to the crankshaft 1 by the crankshaft of the compressor 1, since the entire configuration of the crank shaft 1 has the stating, it is not repeated;
  • crankshaft 1 of the present invention when used, the crankshaft 1 is in the above-described configuration and the compression pump 23 is described as a single cylinder type; the stator 221 is supplied with power, and the rotor is driven through the stator 221.
  • the 222 is rotated to drive the crankshaft 1 to rotate eccentrically, so that the crankshaft 1 can drive the ring 232 to rotate in the cylinder 231, and the upper shaft portion 111 and the lower shaft portion 112 of the shaft body 11 of the crankshaft 1 are used to
  • the upper support 24 and the lower support 25 are supported and operated at a high speed, so that the compression pump 23 as a whole is in an operating state, and as the ring 232 is eccentrically rotated, the gas refrigerant is sucked into the compression pump through the suction pipe 27.
  • the refrigerant in the compression space is output to the inside of the casing 21; the discharged refrigerant can pass between the casing 21 and the stator 221 a gap, or a gap between the stator 221 and the rotor 222 moves upward, and finally discharged through the discharge pipe 26 into the refrigeration cycle system;
  • the eccentric portion 12 of the crankshaft 1 cooperates with the ring 232 in the cylinder 231 of the compression pump 23 as a full-circle rotation fit, the oil groove region 124 passing through the non-eccentric amount surface 1212 of the eccentric portion 12 and The oil storage zone 125 is adjacent to reduce the flow resistance of the oil, and the refrigeration oil located at the oil reservoir 210 of the outer casing 21 is subjected to the crankshaft 1 and the compression pump 23 under the influence of the high speed rotation.
  • the refrigerating machine oil flowing in the oil passage 13 and flowing through the oil discharge hole 1242 of the oil groove region 124 of the crankshaft 1 flows to the oil storage region 125 to achieve a storage effect, and on the other hand, can continuously eccentrically the crankshaft 1
  • the portion 12 is replenished with the lubricating oil between the contact faces of the ring 232 in the cylinder 231, so that the thickness of the oil film on the contact surface between the eccentric portion 12 of the crankshaft 1 and the ring 232 in the cylinder 231 is maintained and the eccentricity is increased.
  • the oil seal of the wheel 121 is used to maintain a desired lubrication state, and the amount of heat generated between the eccentric portion 12 of the crankshaft 1 and the ring 232 in the cylinder 231 is reduced; furthermore, the eccentric portion 12 and the ring can be reduced as a whole. 232 contact area with each other, which in turn reduces the friction load.
  • the utility model further provides an effect of reducing the friction force of the crankshaft 1 during use and improving the sealing performance of the oil, thereby prolonging the service life of the crankshaft 1;
  • crank shaft 1 is also confirmed by experiments, the oil groove area through which the eccentric portion of the crank shaft 112 is provided with a longitudinally extending along the line of least 124; and at least one laterally extending and located along the oil groove
  • the oil storage area 125 formed around the area 124 is designed to reduce the power consumption and the cooling capacity to improve the capacity of the compressor 2 by about 0.3 to 0.5%;

Abstract

A compressor crankshaft (1) and a compressor (2) having the same, wherein the crankshaft (1) comprises: a shaft body (11); an eccentric portion (12), which is formed at an appropriate distance from a lower end of the shaft body (11), wherein the eccentric portion (12) is provided with at least one longitudinally-extending oil groove region (124) and at least one oil storage region (125) extending in the lateral direction and located around the oil groove region (124); and an oil inlet passage (13), which penetrates the inside of the shaft body (11) and the eccentric portion (12) along the axis of the shaft body (11); the eccentric portion (12) and a ring (232) in a cylinder (231) of a compression pump (23) fully rotationally fit together; the oil groove region (124) and the oil storage region (125) of the eccentric portion (12) effectively reduce the contact area between the eccentric portion (12) and the ring (232), thereby reducing the friction load and improving the sealing performance of oil.

Description

压缩机用的曲轴以及具有其的压缩机Crankshaft for compressor and compressor having the same 技术领域Technical field
本实用新型涉及压缩机技术领域,具体涉及一种压缩机用的曲轴以及具有其的压缩机。The utility model relates to the technical field of compressors, in particular to a crankshaft for a compressor and a compressor therewith.
背景技术Background technique
随着工业不断的发展,密闭式压缩机之技术也随之不断的提高,作为系统技术核心的压缩机,也得到了广泛的应用。只有不断提高、改进压缩机的性能,才能适应工业的快速发展。With the continuous development of the industry, the technology of the closed compressor has also been continuously improved, and the compressor as the core of the system technology has also been widely used. Only by continuously improving and improving the performance of the compressor can we adapt to the rapid development of the industry.
现有的压缩机,包括壳体、上壳盖、下壳盖、定子、转子、上支座、下支座、气缸、环、曲轴、吸气管、叶片和过滤瓶;其中,壳体与上壳盖和底壳组成压缩机机壳;定子与转子组成电动机构部;上支座、下支座、气缸、环、曲轴与叶片组成泵体,而曲轴设置于转子中心;通过压缩机的曲轴在上支座及下支座支撑下做高速旋转,使泵体压缩冷媒气体产生压缩效果,而曲轴的偏心轮圆周上设有油孔,透过偏心轮与环为全周转动配合,为了避免彼此间磨耗严重需要依靠冷冻油进行润滑的效果,藉以达到压缩机呈运转状态。The existing compressor includes a casing, an upper casing cover, a lower casing cover, a stator, a rotor, an upper support, a lower support, a cylinder, a ring, a crankshaft, an intake pipe, a blade and a filter bottle; wherein, the casing and the casing The upper cover and the bottom case constitute a compressor casing; the stator and the rotor constitute a motor-driven mechanism; the upper support, the lower support, the cylinder, the ring, the crankshaft and the blade constitute a pump body, and the crankshaft is disposed at the center of the rotor; The crankshaft is rotated at a high speed under the support of the upper support and the lower support, so that the pump body compresses the refrigerant gas to produce a compression effect, and the eccentric wheel of the crankshaft is provided with an oil hole on the circumference thereof, and the eccentric wheel and the ring are rotated for the whole circumference, Avoiding the wear of each other requires the use of refrigeration oil for lubrication, so that the compressor is in operation.
然而,该压缩机运转主要由马达带动曲轴,使泵 建压产生压缩气体之效果,而目前曲轴的偏心轮与环为全周转动配合,造成偏心轮与环彼此接触面积大,导致压缩机在运转情况下,偏心轮与环彼此产生过多的摩擦力,进而影响压缩机功率消耗较高及信赖性疑虑等问题,而加以改良。 However, the operation of the compressor is mainly driven by the crankshaft of the motor, the pump body compression build pressure generating gases, the eccentric ring current with rotation of the crankshaft for the whole circumference, causing eccentric ring contact each other with a large area, resulting in compressor In the case of operation, the eccentric wheel and the ring generate excessive frictional force with each other, which in turn affects problems such as high power consumption of the compressor and doubts about reliability, and is improved.
发明内容Summary of the invention
因此,本实用新型的目的,即在提供一压缩机用的曲轴以及具有其的压缩机,令该曲轴于使用过程中减少摩擦力及提高油的密封性效果,藉以延长该曲轴的使用寿命。Therefore, the object of the present invention is to provide a crankshaft for a compressor and a compressor having the same, which reduces the frictional force and improves the sealing performance of the oil during use, thereby prolonging the service life of the crankshaft.
本实用新型提供了一种压缩机用的曲轴,系包括:The utility model provides a crankshaft for a compressor, which comprises:
一轴体,系沿一轴线延伸适当长度而形成;a shaft body formed by extending an appropriate length along an axis;
一偏心部,系形成于该轴体下端适当距离处,令该轴体界定出一上轴段与一下轴段;该偏心部则设有至少一沿纵向延伸而 形成之油沟区;与至少一沿横向延伸且位于该油沟区周围处而形成之储油区;及 An eccentric portion formed at an appropriate distance from the line of the lower end of the shaft body, enabling the shaft section defining an upper shaft and a lower shaft section; the eccentric portion of the region provided with at least one oil groove is formed extending in the longitudinal direction; and at least An oil storage zone extending in a lateral direction and located around the oil groove zone; and
一进油通道,系沿该轴线而贯穿于该轴体之上轴段及下轴段与该偏心部其内部。An oil inlet passage extends through the upper and lower shaft sections of the shaft body and the inner portion of the eccentric portion along the axis.
优选地,该偏心部具有一偏心轮,其界定出一偏心量面与一非偏心量面,而前述该油沟区与该储油区则位于该非偏心量面处;一上止推端,系位于该偏心轮上方而相邻于该轴 体之上轴段处,其界定出一偏心量面与一非偏心量面;以及一下止推端,系位于该偏心轮下方而相邻于该轴体之下轴段处,其界定出一偏心量面与一非偏心量面。Preferably, the eccentric portion has an eccentric wheel defining an eccentric amount surface and a non-eccentric amount surface, and the oil groove region and the oil storage region are located at the non-eccentric amount surface; Located above the eccentric and adjacent to the upper shaft segment of the shaft, defining an eccentric amount surface and a non-eccentric amount surface; and a lower thrust end located below the eccentric adjacent to At the lower shaft section of the shaft body, it defines an eccentric amount surface and a non-eccentric amount surface.
优选地,该偏心部具有二偏心轮,其各界定出一偏心量面与一非偏心量面,该二偏心轮系以适当间距排列且呈反向设置,而前述各该油沟区与各该储油区则位于该非偏心量面处;一连接段,系位于该二偏心轮之间;一上止推端,系位于该其中一偏心轮上方而相邻于该轴体之上轴段处,其界定出一偏心量面与一非偏心量面;以及一下止推端,系位于该另一偏心轮下方而相邻于该轴体之下轴段处,其界定出一偏心量面与一非偏心量面。Preferably, the eccentric portion has two eccentric wheels, each defining an eccentric amount surface and a non-eccentric amount surface, the two eccentric wheels are arranged at an appropriate interval and arranged in a reverse direction, and each of the oil groove regions and each The oil storage zone is located at the non-eccentric amount surface; a connecting section is located between the two eccentric wheels; and an upper thrust end is located above the one of the eccentric wheels and adjacent to the upper axis of the shaft body a segment defining an eccentric amount surface and a non-eccentric amount surface; and a lower thrust end located below the other eccentric wheel adjacent to the lower shaft portion of the shaft body, defining an eccentric amount Face and a non-eccentric face.
优选地,各该油沟区具有一沟槽,系由各该偏心轮顶端向下延伸至底端处;以及一排油孔,系设于该沟槽处而与该进油通道呈相通状态。Preferably, each of the oil groove regions has a groove extending from a top end of each of the eccentric wheels to a bottom end; and an oil drain hole is disposed at the groove to be in communication with the oil inlet passage .
优选地,各该储油区整体轮廓呈凹槽状,其数量则为单一道或复数道之任一者型态所呈现。Preferably, the overall contour of each of the oil storage zones is in the shape of a groove, and the number thereof is represented by any one of a single track or a plurality of tracks.
优选地,各该储油区其高度小于该偏心轮其高度。Preferably, each of the oil storage zones has a height less than the height of the eccentric.
优选地,各该储油区其宽度系为各该偏心轮的中心轴线所延伸而出的二虚拟直线之间的夹角所定义出。Preferably, each of the oil storage zones has a width defined by an angle between two virtual straight lines extending from a central axis of each of the eccentric wheels.
优选地,该轴体之上轴段外周壁上系设有一沿周向环绕且位于该上止推端上方处之上环形沟槽;又该轴体之下轴段外周壁上系设有一沿周向环绕且位于该下止推端下方处之下环形沟槽。Preferably, the outer peripheral wall of the upper shaft portion of the shaft body is provided with an annular groove circumferentially surrounding and located above the upper thrust end; and an edge along the outer peripheral wall of the lower shaft portion of the shaft body Surrounded circumferentially and below the annular groove below the lower thrust end.
优选地,该上环形沟槽与该下环形沟槽外周壁系各有一与该进油通道呈相通状态之排油孔。Preferably, the upper annular groove and the outer peripheral wall of the lower annular groove each have an oil drain hole communicating with the oil inlet passage.
本实用新型还提供了一种压缩机,系包括:一外壳,其下部设有一储油槽;一马达,系设置于该外壳内;一压缩泵,系设置于该外壳内,该压缩泵包含至少一缸体及至少一环,各该环可回转地设置于各该缸体内,该环通过一曲轴连接于该马达;一上支座,系设置于该外壳内;及一下支座,系设置于该外壳内,各该缸体系设置于该上支座与该下支座之间,而该上支座与该下支座则用以支撑各该缸体与该曲轴;The utility model also provides a compressor, comprising: an outer casing, an oil storage tank is arranged at a lower portion thereof; a motor is disposed in the outer casing; a compression pump is disposed in the outer casing, and the compression pump comprises at least a cylinder and at least one ring, each of the rings being rotatably disposed in each of the cylinders, the ring being connected to the motor through a crankshaft; an upper support being disposed in the outer casing; and a lower support Provided in the outer casing, each of the cylinder system is disposed between the upper support and the lower support, and the upper support and the lower support are used to support each of the cylinder and the crankshaft;
该曲轴系为上述的压缩机用的曲轴。This crankshaft is the above-described crankshaft for a compressor.
本实用新型的有益效果:在使用该曲轴时,当该压缩泵于运转时,利用该曲轴之轴体的上轴段及下轴段而将该上支座与该下支座予以支撑且做高速运转,其主要由该曲轴之偏心部与该压缩泵之缸体内的环配合而作为全周转动配合,透过该偏心部之非偏心量面处的油沟区及储油区相邻可减少油的流动阻力,而该油沟区所排出的冷冻机油会流至于该储油区而达到储存效果,一方面能够不断地向该曲轴之偏心部与该缸体内的环其接触面之间补充冷冻 机油,令该曲轴之偏心部与该缸体内的环其接触面上的油膜厚度得以维持并增加该偏心轮的油密封性,藉以保持理想润滑状态,减少该曲轴之偏心部与该缸体内的环间的发热量;此外,于整体上并能减少该偏心部与该环彼此间的接触面积,进而使摩擦负荷降低与提高油的密封性效果,而减少该压缩泵本身的高压冷媒泄漏,令该压缩机单体耗功降低及提升制冷能力,达到提高该压缩机整体性能提升;藉此,进而提供一种令该曲轴于使用过程中减少摩擦力及提高油的密封性效果,藉以延长该曲轴的使用寿命。The utility model has the beneficial effects that when the crankshaft is used, when the compression pump is in operation, the upper support and the lower support are supported by the upper shaft section and the lower shaft section of the shaft body of the crankshaft. High-speed operation, which is mainly engaged by the eccentric portion of the crankshaft and the ring in the cylinder of the compression pump as a full-circle rotation fit, and the oil groove region and the oil storage region adjacent to the non-eccentric amount surface of the eccentric portion are adjacent The flow resistance of the oil can be reduced, and the refrigerating machine oil discharged from the oil groove area flows to the oil storage area to achieve the storage effect, and on the other hand, the eccentric portion of the crankshaft can be continuously contacted with the ring in the cylinder body. The refrigerating machine oil is supplemented so that the thickness of the oil film on the contact surface of the eccentric portion of the crankshaft and the ring in the cylinder is maintained and the oil seal of the eccentric is increased, thereby maintaining an ideal lubrication state and reducing the eccentric portion of the crankshaft. The heat generated between the ring and the ring in the cylinder; in addition, the contact area between the eccentric portion and the ring can be reduced as a whole, thereby reducing the friction load and improving the sealing effect of the oil, and reducing the compression pump High pressure itself The leakage of the refrigerant causes the compressor to reduce the power consumption and improve the refrigeration capacity, thereby improving the overall performance of the compressor; thereby providing a cooling effect of the crankshaft during use and improving the sealing performance of the oil. In order to extend the service life of the crankshaft.
附图说明DRAWINGS
图1为本实用新型的压缩机用的曲轴的立体示意图(一)。Fig. 1 is a perspective view (1) of a crankshaft for a compressor of the present invention.
图2为本实用新型的压缩机用的曲轴的前视示意图(一)。2 is a front view (1) of a crankshaft for a compressor of the present invention.
图3为本实用新型的图2的另一型态的局部放大图。Figure 3 is a partial enlarged view of another embodiment of Figure 2 of the present invention.
图4为本实用新型的压缩机用的曲轴的立体示意图(二)。Fig. 4 is a perspective view (2) of a crankshaft for a compressor of the present invention.
图5为本实用新型的压缩机用的曲轴的前视示意图(一)。Fig. 5 is a front elevational view (1) of a crankshaft for a compressor of the present invention.
图6为本实用新型的图5的另一型态的局部放大图。Figure 6 is a partial enlarged view of another embodiment of Figure 5 of the present invention.
图7为本实用新型的压缩机用的曲轴的偏心部的剖面示意图。Fig. 7 is a schematic cross-sectional view showing an eccentric portion of a crankshaft for a compressor of the present invention.
图8为本实用新型的压缩机的结构示意图。Figure 8 is a schematic view showing the structure of the compressor of the present invention.
图9为图8中标示的A部的局部放大图。Figure 9 is a partial enlarged view of the portion A indicated in Figure 8.
其中:1曲轴;11轴体;111上轴段;1111上环形沟槽;11111排油孔;112下轴段;1121下环形沟槽;11211排油孔;12偏心部;121偏心轮;1211偏心量面;1212非偏心量面;122上止推端;1221偏心量面;1222非偏心量面;123下止推端;1231偏心量面;1232非偏心量面;124油沟区;1241沟槽;1242排油孔;125储油区;126连接段;13进油通道;2压缩机;20曲轴;21外壳;210储油槽;22马达;221定子;222转子;23压缩泵;231缸体;232环;24上支座;25下支座;26排出管;27吸入管;3储液器;D距离;H1高度;H2高度;L轴线;L1中心轴线;L2虚拟直线;L3虚拟直线;θ夹角。Among them: 1 crankshaft; 11 shaft body; 111 upper shaft section; 1111 upper annular groove; 11111 oil drain hole; 112 lower shaft section; 1121 lower annular groove; 11211 oil drain hole; 12 eccentric portion; 121 eccentric wheel; Eccentric surface; 1212 non-eccentric surface; 122 upper thrust end; 1221 eccentric surface; 1222 non-eccentric surface; 123 lower thrust end; 1231 eccentric surface; 1232 non-eccentric surface; 124 oil groove area; Groove; 1242 oil drain; 125 oil storage zone; 126 connecting section; 13 oil inlet passage; 2 compressor; 20 crankshaft; 21 casing; 210 oil storage tank; 22 motor; 221 stator; 222 rotor; 23 compression pump; Cylinder; 232 ring; 24 upper support; 25 lower support; 26 discharge pipe; 27 suction pipe; 3 reservoir; D distance; H1 height; H2 height; L axis; L1 central axis; L2 virtual straight line; L3 Virtual straight line; angle θ.
具体实施方式Detailed ways
为了让本领域的技术人员更好地理解本实用新型的技术方案,下面结合附图对本实用新型作进一步阐述,并以实施例之表达形式详细说明如下,而其中所使用之附图,其主旨仅为示意及辅助说明书之用,未必为实用新型实施后之真实比例与精准配置,故不应就所附的附图的比例与配置关系解读、局限实用新型在实际实施上的权力范围。In order to make those skilled in the art better understand the technical solutions of the present invention, the present invention will be further described below in conjunction with the accompanying drawings, and will be described in detail in the form of the embodiments. It is only for the purpose of indicating and supporting the manual. It is not necessarily the true proportion and precise configuration after the implementation of the utility model. Therefore, the proportion of the attached drawings and the configuration relationship should not be interpreted and the scope of power of the utility model in actual implementation should be limited.
本实用新型的优点、特征以及达到之技术方法将参照例示性实施例及所附图式进行更详细地描述而更容易理解,且本实用新型或可以不同形式来实现,故不应被理解仅局限于此处所陈述的实施例,相反地,对所属技术领域具有通常知识者而言,所提供的实施例将使本揭露更加透彻与全面且完整地传达本实用新型的范畴,且本实用新型将仅为所附加的申请专利范围所定义。The advantages, features, and technical methods of the present invention will be more readily understood by referring to the exemplary embodiments and the accompanying drawings, and the present invention may be implemented in various forms and should not be understood The present invention is intended to be limited to the scope of the invention, and the scope of the present invention will be more fully and fully conveyed. It will only be defined by the scope of the appended patent application.
首先,请参阅图1至图7所示,为本实用新型的压缩机用的曲轴,该曲轴1系包括:一轴体11、一偏心部12及一进油通道13;其中:First, referring to FIG. 1 to FIG. 7, the crankshaft for a compressor of the present invention includes a shaft body 11, an eccentric portion 12 and an oil inlet passage 13; wherein:
该轴体11,系沿一轴线L延伸适当长度而形成;The shaft body 11 is formed by extending an appropriate length along an axis L;
该偏心部12,系形成于该轴体11下端适当距离D处,令该轴体11界定出一上轴段111与一下轴段112;该偏心部12则设有至少一沿纵向延伸而 形成之油沟区124;与至少一沿横向延伸且位于该油沟区124周围处而形成之储油区125;及 The eccentric portion 12, 11 forming the lower end of the appropriate line at a distance D to the shaft body, enabling the shaft 11 to define a shaft section 111 and a lower shaft section 112; the eccentric portion 12 is provided with at least one longitudinally extending direction is formed a sump area 124; and an oil storage area 125 formed in the lateral direction and located around the oil sump area 124; and
该进油通道13,系沿该轴线L而贯穿于该轴体11之上轴段111及下轴段112与该偏心部12其内部;The oil inlet passage 13 extends along the axis L through the upper shaft portion 111 and the lower shaft portion 112 of the shaft body 11 and the inside of the eccentric portion 12;
藉由以上结构所述,兹更进一步说明如后:As described in the above structure, it is further explained as follows:
针对前述该偏心部12形成于该轴体11的整体型态,更进一步如下所述:The overall configuration of the eccentric portion 12 formed on the shaft body 11 is further described as follows:
型态一,如图1~3以及图7所示:前述该偏心部12具有一偏心轮121,其界定出一偏心量面1211与一非偏心量面1212,而前述该油沟区124与该储油区125则位于该非偏心量面1212处;一上止推端122,系位于该偏心轮121上方而相邻于该轴体11之上轴段111处,其界定出一偏心量面1221与一非偏心量面1222;以及一下止推端123,系位于该偏心轮121下方而相邻于该轴体11之下轴段112处,其界定出一偏心量面1231与一非偏心量面1232;As shown in FIGS. 1 to 3 and FIG. 7, the eccentric portion 12 has an eccentric wheel 121 defining an eccentric amount surface 1211 and a non-eccentric amount surface 1212, and the oil groove region 124 is The oil storage area 125 is located at the non-eccentric amount surface 1212; an upper thrust end 122 is located above the eccentric wheel 121 adjacent to the upper shaft portion 111 of the shaft body 11, which defines an eccentric amount The surface 1221 and a non-eccentric amount surface 1222; and the lower thrust end 123 are located below the eccentric 121 adjacent to the lower shaft section 112 of the shaft body 11, which define an eccentric amount surface 1231 and a non- Eccentricity surface 1232;
其中,各该油沟区124具有一沟槽1241,系由各该偏心轮121顶端向下延伸至底端处;以及一排油孔1242,系设于该沟槽1241处而与该进油通道13呈相通状态;Each of the oil groove regions 124 has a groove 1241 extending downward from the top end of each of the eccentric wheels 121 to the bottom end; and an oil drain hole 1242 is disposed at the groove 1241 and is connected to the oil. The channel 13 is in a communicating state;
其中,各该储油区125整体轮廓呈凹槽状,其数量则为单一道(如图2所示)或复数道(如图3所示)之任一者型态所呈现;而各该储油区125其高度H2小于该偏心轮121其高度H1,更进一步说明,若各该储油区125其高度为H2,该偏心轮121其高度为H1,各该储油区125其高度H2与该偏心轮121其高度H1之比H2/H1为0.9以下;Wherein, the overall outline of each of the oil storage areas 125 is groove-shaped, and the number thereof is represented by any one of a single track (as shown in FIG. 2) or a plurality of tracks (shown in FIG. 3); The height H2 of the oil storage area 125 is smaller than the height H1 of the eccentric wheel 121. Further, if each of the oil storage areas 125 has a height H2, the height of the eccentric wheel 121 is H1, and the height of each of the oil storage areas 125 is H2. The ratio H2/H1 of the height H1 of the eccentric wheel 121 is 0.9 or less;
其中,各该储油区125其宽度系为各该偏心轮121的中心轴线L1所延伸而出的二 虚拟直线(L2、L3)之间的夹角θ所定义出(如图7所示);The width of each of the oil storage regions 125 is defined by an angle θ between two virtual straight lines (L2, L3) extending from the central axis L1 of each of the eccentric wheels 121 (as shown in FIG. 7). ;
其中,该轴体11之上轴段111外周壁上系设有一沿周向环绕且位于该上止推端122上方处之上环形沟槽1111;又该轴体11之下轴段112外周壁上系设有一沿周向环绕且位于该下止推端123下方处之下环形沟槽1121;而该上环形沟槽1111与该下环形沟槽1121外周壁系各有一与该进油通道13呈相通状态之排油孔(11111、11211);Wherein, the outer peripheral wall of the upper shaft portion 111 of the shaft body 11 is provided with an annular groove 1111 which is circumferentially surrounded and located above the upper thrust end 122; and the outer peripheral wall of the lower shaft portion 112 of the shaft body 11 The upper system is provided with an annular groove 1121 which is circumferentially surrounded and below the lower thrust end 123; and the upper annular groove 1111 and the outer peripheral wall of the lower annular groove 1121 have an oil passage 13 Oil drain holes (11111, 11211) in a communicating state;
型态二,如图4~7所示:前述该偏心部12具有二偏心轮121,其各界定出一偏心量面1211与一非偏心量面1212,该二偏心轮121系以适当间距排列且呈反向设置,而前述各该油沟区124与各该储油区125则位于该非偏心量面1212处;一连接段126,系位于该二偏心轮121之间;一上止推端122,系位于该其中一偏心轮121上方而相邻于该轴体11之上轴段111处,其界定出一偏心量面1221与一非偏心量面1222;以及一下止推端123,系位于该另一偏心轮121下方而相邻于该轴体11之下轴段112处,其界定出一偏心量面1231与一非偏心量面1232;2, as shown in FIG. 4-7: the eccentric portion 12 has two eccentric wheels 121, each defining an eccentric amount surface 1211 and a non-eccentric amount surface 1212. The two eccentric wheels 121 are arranged at an appropriate interval. And in the opposite direction, the oil groove area 124 and each of the oil storage areas 125 are located at the non-eccentric amount surface 1212; a connecting section 126 is located between the two eccentric wheels 121; The end 122 is located above the one of the eccentric wheels 121 adjacent to the upper shaft segment 111 of the shaft body 11 and defines an eccentric amount surface 1221 and a non-eccentric amount surface 1222; and a lower thrust end 123, Is located below the other eccentric wheel 121 adjacent to the lower shaft segment 112 of the shaft body 11, which defines an eccentric amount surface 1231 and a non-eccentric amount surface 1232;
其中,各该油沟区124具有一沟槽1241,系由各该偏心轮121顶端向下延伸至底端处;以及一排油孔1242,系设于该沟槽1241处而与该进油通道13呈相通状态;Each of the oil groove regions 124 has a groove 1241 extending downward from the top end of each of the eccentric wheels 121 to the bottom end; and an oil drain hole 1242 is disposed at the groove 1241 and is connected to the oil. The channel 13 is in a communicating state;
其中,各该储油区125整体轮廓呈凹槽状,其数量则为单一道(如图5所示)或复数道(如图6所示)之任一者型态所呈现;而各该储油区125其高度H2小于该偏心轮121其高度H1,更进一步说明,若各该储油区125其高度为H2,该偏心轮121其高度为H1,各该储油区125其高度H2与该偏心轮121其高度H1之比H2/H1为0.9以下;Wherein, the overall outline of each of the oil storage areas 125 is groove-shaped, and the number thereof is represented by any one of a single track (as shown in FIG. 5) or a plurality of tracks (as shown in FIG. 6); The height H2 of the oil storage area 125 is smaller than the height H1 of the eccentric wheel 121. Further, if each of the oil storage areas 125 has a height H2, the height of the eccentric wheel 121 is H1, and the height of each of the oil storage areas 125 is H2. The ratio H2/H1 of the height H1 of the eccentric wheel 121 is 0.9 or less;
其中,各该储油区125其宽度系为各该偏心轮121的中心轴线L1所延伸而出的二虚拟直线(L1、L2)之间的夹角θ所定义出(如图7所示);The width of each of the oil storage regions 125 is defined by an angle θ between two virtual straight lines (L1, L2) extending from the central axis L1 of each of the eccentric wheels 121 (as shown in FIG. 7). ;
其中,该轴体11之上轴段111外周壁上系设有一沿周向环绕且位于该上止推端122上方处之上环形沟槽1111;又该轴体11之下轴段112外周壁上系设有一沿周向环绕且位于该下止推端123下方处之下环形沟槽1121;而该上环形沟槽1111与该下环形沟槽1121外周壁系各有一与该进油通道13呈相通状态之排油孔(11111、11211)。Wherein, the outer peripheral wall of the upper shaft portion 111 of the shaft body 11 is provided with an annular groove 1111 which is circumferentially surrounded and located above the upper thrust end 122; and the outer peripheral wall of the lower shaft portion 112 of the shaft body 11 The upper system is provided with an annular groove 1121 which is circumferentially surrounded and below the lower thrust end 123; and the upper annular groove 1111 and the outer peripheral wall of the lower annular groove 1121 have an oil passage 13 The oil drain holes (11111, 11211) in the communicating state.
本实用新型还公开了一种压缩机,如图1、图2以及图7~9所示。The utility model also discloses a compressor, as shown in Fig. 1, Fig. 2 and Figs.
请参阅图8与图9所示,并辅以参阅图1、2、7,为本实用新型的压缩机,该压缩机 2系包括:一外壳21、一马达22、一压缩泵23、一上支座24及一下支座25;其中:Referring to FIG. 8 and FIG. 9 , and referring to FIGS. 1 and 2 , the compressor of the present invention includes a casing 21 , a motor 22 , a compression pump 23 , and a compressor . Upper support 24 and lower support 25; wherein:
该外壳21,其整体为一中空体,系用以容纳该马达22、该压缩泵23、该上支座24及该下支座25等构件,该外壳21其下部设有一储油槽210,可用以储存冷冻机油;又该外壳21可更进一步连接一排出管26及一吸入管27,该吸入管27可连接于一储液器3,以便通过该储液器3输入冷媒至该压缩机2内;The outer casing 21 is integrally formed with a hollow body for accommodating the motor 22, the compression pump 23, the upper support 24 and the lower support 25, and the outer casing 21 is provided with an oil reservoir 210 at the lower portion thereof. To store the refrigerator oil; the outer casing 21 can be further connected to a discharge pipe 26 and a suction pipe 27, the suction pipe 27 can be connected to a liquid accumulator 3 for inputting refrigerant to the compressor 2 through the accumulator 3. Inside;
该马达22,系设置于该外壳1内,该马达22系包含一定子221及一转子222,该定子221系固定于该外壳21的内壁,该转子222则转动地设置于该定子221的内侧;The motor 22 is disposed in the outer casing 1. The motor 22 includes a stator 221 and a rotor 222. The stator 221 is fixed to the inner wall of the outer casing 21. The rotor 222 is rotatably disposed on the inner side of the stator 221. ;
该压缩泵23,系设置于该外壳21内而位于该马达22下方处,且该压缩泵23可浸泡于储油槽210的冷冻机油中;该压缩泵23系包含至少一缸体231及至少一环232,各该环232可回转地设置于各该缸体231内;The compression pump 23 is disposed in the outer casing 21 and located below the motor 22, and the compression pump 23 can be immersed in the refrigerating machine oil of the oil storage tank 210; the compression pump 23 includes at least one cylinder 231 and at least one a ring 232, each of the rings 232 is rotatably disposed in each of the cylinders 231;
特别一提,该缸体231与该环232数量并不限制,亦即该压缩泵23可为单缸或双缸等型式,该缸体231与该环232可对应的设置为一个或两个等;而该环232则回转地设置于该缸体231内,该环232通过一曲轴1连接于该马达22之转子222;In particular, the number of the cylinder 231 and the ring 232 is not limited, that is, the compression pump 23 can be of a single cylinder or a double cylinder, and the cylinder 231 and the ring 232 can be correspondingly set to one or two. The ring 232 is rotatably disposed in the cylinder 231, the ring 232 is connected to the rotor 222 of the motor 22 through a crankshaft 1;
该上支座24,系设置于该外壳21内;及The upper support 24 is disposed in the outer casing 21;
该下支座25,系设置于该外壳21内;The lower support 25 is disposed in the outer casing 21;
而前述各该缸体231系设置于该上支座24与该下支座25之间,且该上支座24与该下支座25则用以支撑各该缸体231与该曲轴1;又该曲轴1系设为前述的压缩机用 曲轴1,由于该曲轴1整体结构已于前述叙明,故不再赘述; The upper cylinder block 231 is disposed between the upper support 24 and the lower support 25, and the upper support 24 and the lower support 25 are used to support each of the cylinder block 231 and the crankshaft 1; should the system to the crankshaft 1 by the crankshaft of the compressor 1, since the entire configuration of the crank shaft 1 has the stating, it is not repeated;
藉此,于使用本创作该曲轴1时,就以该曲轴1为上述型态一样式且配合该压缩泵23为单缸型式而说明;给该定子221供电,透过该定子221驱动该转子222转定而带动该曲轴1偏心旋转,令该曲轴1可驱动该环232于该缸体231内回转,并利用该曲轴1之轴体11的上轴段111及下轴段112而将该上支座24与该下支座25予以支撑且做高速运转,致使该压缩泵23整体呈运转状态,随着该环232的偏心旋转,使气体冷媒通过该吸入管27被吸入到该压缩泵23之缸体231内部的压缩空间中,并被持续压缩到一定的压力,再将压缩空间中的冷媒输出到该外壳21内部;上述被排出的冷媒可通过该外壳21与该定子221之间的缝隙,或该定子221与该转子222之间的缝隙向上移动,最后通过该排出管26排出到冷冻循环系统中;Therefore, when the crankshaft 1 of the present invention is used, the crankshaft 1 is in the above-described configuration and the compression pump 23 is described as a single cylinder type; the stator 221 is supplied with power, and the rotor is driven through the stator 221. The 222 is rotated to drive the crankshaft 1 to rotate eccentrically, so that the crankshaft 1 can drive the ring 232 to rotate in the cylinder 231, and the upper shaft portion 111 and the lower shaft portion 112 of the shaft body 11 of the crankshaft 1 are used to The upper support 24 and the lower support 25 are supported and operated at a high speed, so that the compression pump 23 as a whole is in an operating state, and as the ring 232 is eccentrically rotated, the gas refrigerant is sucked into the compression pump through the suction pipe 27. In the compression space inside the cylinder 231 of 23, and continuously compressed to a certain pressure, the refrigerant in the compression space is output to the inside of the casing 21; the discharged refrigerant can pass between the casing 21 and the stator 221 a gap, or a gap between the stator 221 and the rotor 222 moves upward, and finally discharged through the discharge pipe 26 into the refrigeration cycle system;
同时,由于该曲轴1之偏心部12与该压缩泵23之缸体231内的环232配合而作 为全周转动配合,透过该偏心部12之非偏心量面1212处的油沟区124及储油区125相邻可减少油的流动阻力,而受到该曲轴1与该压缩泵23于高速旋转影响状态下,位于该外壳21之储油槽210处的冷冻机油则会往该曲轴1之进油通道13内流动,并经由该曲轴1之油沟区124的排油孔1242所排出的冷冻机油会流至于该储油区125而达到储存效果,一方面能够不断地向该曲轴1之偏心部12与该缸体231内的环232其接触面之间补充冷冻机油,令该曲轴1之偏心部12与该缸体231内的环232其接触面上的油膜厚度得以维持并增加该偏心轮121的油密封性,藉以保持理想润滑状态,减少该曲轴1之偏心部12与该缸体231内的环232间的发热量;此外,于整体上并能减少该偏心部12与该环232彼此间的接触面积,进而使摩擦负荷降低与提高油的密封性效果,而减少该压缩泵23本身的高压冷媒泄漏,令该压缩机2单体耗功降低及提升制冷能力,达到提高该压缩机2整体性能提升;At the same time, since the eccentric portion 12 of the crankshaft 1 cooperates with the ring 232 in the cylinder 231 of the compression pump 23 as a full-circle rotation fit, the oil groove region 124 passing through the non-eccentric amount surface 1212 of the eccentric portion 12 and The oil storage zone 125 is adjacent to reduce the flow resistance of the oil, and the refrigeration oil located at the oil reservoir 210 of the outer casing 21 is subjected to the crankshaft 1 and the compression pump 23 under the influence of the high speed rotation. The refrigerating machine oil flowing in the oil passage 13 and flowing through the oil discharge hole 1242 of the oil groove region 124 of the crankshaft 1 flows to the oil storage region 125 to achieve a storage effect, and on the other hand, can continuously eccentrically the crankshaft 1 The portion 12 is replenished with the lubricating oil between the contact faces of the ring 232 in the cylinder 231, so that the thickness of the oil film on the contact surface between the eccentric portion 12 of the crankshaft 1 and the ring 232 in the cylinder 231 is maintained and the eccentricity is increased. The oil seal of the wheel 121 is used to maintain a desired lubrication state, and the amount of heat generated between the eccentric portion 12 of the crankshaft 1 and the ring 232 in the cylinder 231 is reduced; furthermore, the eccentric portion 12 and the ring can be reduced as a whole. 232 contact area with each other, which in turn reduces the friction load The effect of high oil tightness, while decreasing the leakage of high-pressure refrigerant compressor pump 23 itself, enabling the compressor to reduce power consumption of monomer 2 and enhance the cooling capacity, to improve the overall performance of the compressor 2;
甚至,透过该轴体11之上轴段111的上环形沟槽1111与该轴体11之下轴段112的下环形沟槽1121处各设的排油孔(11111、11211)供该曲轴1之进油通道13内流动的冷冻机油排出,而不断地向该曲轴1之轴体11与该上支座24及该下支座25其接触面上的油膜厚度得以维持并增加该轴体11的油密封性,藉以保持理想润滑状态,减少该曲轴1之轴体11与该上支座24及该下支座25间的发热;Even the oil drain holes (11111, 11211) provided through the upper annular groove 1111 of the upper shaft section 111 of the shaft body 11 and the lower annular groove 1121 of the lower shaft section 112 of the shaft body 11 are supplied to the crankshaft. The refrigerating machine oil flowing in the oil inlet passage 13 is discharged, and the oil film thickness on the contact surface of the shaft body 11 of the crankshaft 1 and the upper support 24 and the lower support 25 is continuously maintained and the shaft body is increased. 11 oil sealability, thereby maintaining a desired lubrication state, reducing heat generation between the shaft body 11 of the crankshaft 1 and the upper support 24 and the lower support 25;
藉此,进而提供一种令该曲轴1于使用过程中减少摩擦力及提高油的密封性效果,藉以延长该曲轴1使用寿命;Thereby, the utility model further provides an effect of reducing the friction force of the crankshaft 1 during use and improving the sealing performance of the oil, thereby prolonging the service life of the crankshaft 1;
再者,本 实用新型该曲轴1也经实验证实,其透过该曲轴1之偏心部12设有至少一沿纵向延伸而行之油沟区124;与至少一沿横向延伸且位于该油沟区124周围处而形成之储油区125此等设计,所降低耗功与提升制冷能力综效可提升该压缩机2约0.3~0.5%之能力; Furthermore, the present invention, the crank shaft 1 is also confirmed by experiments, the oil groove area through which the eccentric portion of the crank shaft 112 is provided with a longitudinally extending along the line of least 124; and at least one laterally extending and located along the oil groove The oil storage area 125 formed around the area 124 is designed to reduce the power consumption and the cooling capacity to improve the capacity of the compressor 2 by about 0.3 to 0.5%;
由于上述的该压缩机2之外壳21、马达22及压缩泵23为现有的技术,且本 实用新型不限制该外壳21、马达22及压缩泵23的构造,故不予以详细赘述。 Because of the above housing 2 of the compressor 21, motor 22 and pump 23 is compressed prior art, and the present invention is not limited to the housing 21, the motor 22 and pump 23 is compressed configuration, therefore not be further described in detail.
上述实施例仅为本实用新型的其中具体实现方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制,应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些显而易见的替换形式均属于本实用新型的保护范围。The above embodiments are only specific implementations of the present invention, and the description thereof is more specific and detailed, but is not to be construed as limiting the scope of the present invention. It should be noted that one of ordinary skill in the art A number of variations and modifications may be made without departing from the spirit of the invention, and such obvious alternatives are within the scope of the invention.

Claims (10)

  1. 一种压缩机用的曲轴,其特征在于,系包括:A crankshaft for a compressor, comprising:
    一轴体,系沿一轴线延伸适当长度而形成;a shaft body formed by extending an appropriate length along an axis;
    一偏心部,系形成于该轴体下端适当距离处,令该轴体界定出一上轴段与一下轴段;该偏心部则设有至少一沿纵向延伸而形成之油沟区;与至少一沿横向延伸且位于该油沟区周围处而形成之储油区;及An eccentric portion is formed at an appropriate distance from a lower end of the shaft body to define an upper shaft portion and a lower shaft portion; the eccentric portion is provided with at least one oil groove region extending in a longitudinal direction; and at least An oil storage zone extending in a lateral direction and located around the oil groove zone; and
    一进油通道,系沿该轴线而贯穿于该轴体之上轴段及下轴段与该偏心部其内部。An oil inlet passage extends through the upper and lower shaft sections of the shaft body and the inner portion of the eccentric portion along the axis.
  2. 根据权利要求1所述的压缩机用的曲轴,其特征在于,该偏心部具有一偏心轮,其界定出一偏心量面与一非偏心量面,而前述该油沟区与该储油区则位于该非偏心量面处;一上止推端,系位于该偏心轮上方而相邻于该轴体之上轴段处,其界定出一偏心量面与一非偏心量面;以及一下止推端,系位于该偏心轮下方而相邻于该轴体之下轴段处,其界定出一偏心量面与一非偏心量面。The crankshaft for a compressor according to claim 1, wherein the eccentric portion has an eccentric wheel defining an eccentric amount surface and a non-eccentric amount surface, and the oil groove region and the oil storage region Then located at the non-eccentric amount surface; an upper thrust end is located above the eccentric and adjacent to the upper shaft portion of the shaft body, which defines an eccentric amount surface and a non-eccentric amount surface; The thrust end is located below the eccentric and adjacent to the lower shaft section of the shaft body, which defines an eccentric amount surface and a non-eccentric amount surface.
  3. 根据权利要求1所述的压缩机用的曲轴,其特征在于,该偏心部具有二偏心轮,其各界定出一偏心量面与一非偏心量面,该二偏心轮系以适当间距排列且呈反向设置,而前述各该油沟区与各该储油区则位于该非偏心量面处;一连接段,系位于该二偏心轮之间;一上止推端,系位于该其中一偏心轮上方而相邻于该轴体之上轴段处,其界定出一偏心量面与一非偏心量面;以及一下止推端,系位于该另一偏心轮下方而相邻于该轴体之下轴段处,其界定出一偏心量面与一非偏心量面。The crankshaft for a compressor according to claim 1, wherein the eccentric portion has two eccentric wheels each defining an eccentric amount surface and a non-eccentric amount surface, and the two eccentric wheels are arranged at an appropriate pitch and In the reverse direction, each of the oil groove regions and each of the oil storage regions are located at the non-eccentric amount surface; a connecting portion is located between the two eccentric wheels; and an upper thrust end is located therein An eccentric wheel adjacent to the upper shaft portion of the shaft body defines an eccentric amount surface and a non-eccentric amount surface; and a lower thrust end is located below the other eccentric wheel adjacent to the At the lower shaft section of the shaft body, it defines an eccentric amount surface and a non-eccentric amount surface.
  4. 根据权利要求2或3所述的压缩机用的曲轴,其特征在于,各该油沟区具有一沟槽,系由各该偏心轮顶端向下延伸至底端处;以及一排油孔,系设于该沟槽处而与该进油通道呈相通状态。A crankshaft for a compressor according to claim 2 or 3, wherein each of said oil groove regions has a groove extending downward from a top end of each of said eccentric wheels to a bottom end; and a row of oil holes, The system is disposed at the groove and is in communication with the oil inlet passage.
  5. 根据权利要求2或3所述的压缩机用的曲轴,其特征在于,各该储油区整体轮廓呈凹槽状,其数量则为单一道或复数道之任一者型态所呈现。The crankshaft for a compressor according to claim 2 or 3, wherein each of the oil reservoirs has a groove-like overall profile, and the number of the oil reservoirs is one of a single track or a plurality of tracks.
  6. 根据权利要求5所述的压缩机用的曲轴,其特征在于,各该储油区其高度小于该偏心轮其高度。A crankshaft for a compressor according to claim 5, wherein each of said oil reservoirs has a height smaller than a height of said eccentric.
  7. 根据权利要求5所述的压缩机用的曲轴,其特征在于,各该储油区其宽度系为各该偏心轮的中心轴线所延伸而出的二虚拟直线之间的夹角所定义出。A crankshaft for a compressor according to claim 5, wherein each of said oil reservoirs has a width defined by an angle between two virtual straight lines extending from a central axis of each of said eccentric wheels.
  8. 根据权利要求2或3所述的压缩机用的曲轴,其特征在于,该轴体之上轴段外周壁上系设有一沿周向环绕且位于该上止推端上方处之上环形沟槽;又该轴体之下轴段外周壁上系设有一沿周向环绕且位于该下止推端下方处之下环形沟槽。The crankshaft for a compressor according to claim 2 or 3, wherein an outer circumferential wall of the shaft body above the shaft body is provided with a circumferential groove and a ring groove above the upper thrust end. Further, the outer peripheral wall of the shaft section below the shaft body is provided with an annular groove which is circumferentially surrounded and located below the lower thrust end.
  9. 根据权利要求8所述的压缩机用的曲轴,其特征在于,该上环形沟槽与该下环形沟槽外 周壁系各有一与该进油通道呈相通状态之排油孔。The crankshaft for a compressor according to claim 8, wherein the upper annular groove and the outer peripheral wall of the lower annular groove each have an oil discharge hole in a state of being in communication with the oil inlet passage.
  10. 一种压缩机,系包括:一外壳,其下部设有一储油槽;一马达,系设置于该外壳内;一压缩泵,系设置于该外壳内,该压缩泵包含至少一缸体及至少一环,各该环可回转地设置于各该缸体内,该环通过一曲轴连接于该马达;一上支座,系设置于该外壳内;及一下支座,系设置于该外壳内,各该缸体系设置于该上支座与该下支座之间,而该上支座与该下支座则用以支撑各该缸体与该曲轴;A compressor includes: an outer casing having an oil storage groove at a lower portion thereof; a motor disposed in the outer casing; a compression pump disposed in the outer casing, the compression pump including at least one cylinder and at least one a ring, each of the rings is rotatably disposed in each of the cylinders, the ring is connected to the motor through a crankshaft; an upper support is disposed in the outer casing; and a lower support is disposed in the outer casing Each of the cylinder systems is disposed between the upper support and the lower support, and the upper support and the lower support are used to support each of the cylinders and the crankshaft;
    其特征在于,该曲轴系为权利要求1~9中任一项所述的压缩机的用曲轴。The crankshaft is a crankshaft for a compressor according to any one of claims 1 to 9.
PCT/CN2018/098920 2018-01-08 2018-08-06 Compressor crankshaft and compressor having same WO2019134364A1 (en)

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WO2021124853A1 (en) * 2019-12-17 2021-06-24 ダイキン工業株式会社 Compressor
JP2021095865A (en) * 2019-12-17 2021-06-24 ダイキン工業株式会社 Compressor
CN114761691A (en) * 2019-12-17 2022-07-15 大金工业株式会社 Compressor
EP4056849A4 (en) * 2019-12-17 2022-12-21 Daikin Industries, Ltd. Compressor
EP4056850A4 (en) * 2019-12-17 2022-12-21 Daikin Industries, Ltd. Compressor
CN114761691B (en) * 2019-12-17 2023-04-28 大金工业株式会社 Compressor
US11668308B2 (en) 2019-12-17 2023-06-06 Daikin Industries, Ltd. Compressor having sliding portion provided with oil retainer
US11674514B2 (en) 2019-12-17 2023-06-13 Daikin Industries, Ltd. Compressor with a fitted shaft portion having two sliding surfaces and an oil retainer

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