WO2019134133A1 - Method for strengthening glass ceramic and method for manufacturing glass ceramic cover plate - Google Patents

Method for strengthening glass ceramic and method for manufacturing glass ceramic cover plate Download PDF

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Publication number
WO2019134133A1
WO2019134133A1 PCT/CN2018/071629 CN2018071629W WO2019134133A1 WO 2019134133 A1 WO2019134133 A1 WO 2019134133A1 CN 2018071629 W CN2018071629 W CN 2018071629W WO 2019134133 A1 WO2019134133 A1 WO 2019134133A1
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Prior art keywords
glass
ion exchange
weight
glass ceramic
ceramic
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PCT/CN2018/071629
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French (fr)
Chinese (zh)
Inventor
刘伟
李火增
唐彬
李亚
张芳
王晓凤
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南昌欧菲光学技术有限公司
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Priority to PCT/CN2018/071629 priority Critical patent/WO2019134133A1/en
Publication of WO2019134133A1 publication Critical patent/WO2019134133A1/en

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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C21/00Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface

Definitions

  • the invention relates to the technical field of glass production and manufacture, in particular to a method for strengthening glass ceramics and a method for manufacturing a glass ceramic cover.
  • Glass-ceramics are widely used in the manufacture of astronomical telescopes, high-temperature electric light source glass, induction cooktop panels, and microelectronics substrates for their low expansion, high strength, wear resistance, good electrical insulation, and impact resistance. Since the glass-ceramic products need to be ground and polished, the strength of the milled glass-ceramics is lowered, thereby affecting the performance of the glass-ceramic products.
  • Embodiments of the present invention provide a method for strengthening glass ceramics and a method for fabricating a glass ceramic cover.
  • the method for strengthening the glass ceramic according to the embodiment of the present invention includes: providing a first ion exchange bath including a potassium nitrate and a sodium nitrate, and a second ion exchange bath comprising potassium nitrate; Putting the crystallized glass to be intensively treated into the first ion exchange bath to perform a primary salt bath to obtain a primary strengthened glass ceramic; and placing the primary strengthened crystallized glass into the second ion exchange bath A secondary salt bath was performed to obtain a secondary strengthened glass ceramic.
  • the method for strengthening the glass ceramics according to the embodiment of the present invention improves the linear expansion coefficient of the glass ceramic by performing the two salt baths by sequentially placing the glass ceramics to be strengthened into the first ion exchange bath and the second ion exchange bath. Hardness, bending stress and strength, and reduced dielectric loss.
  • the first ion exchange bath comprises 0% by weight to 20% by weight of potassium nitrate, and 0% by weight to 10% by weight of sodium nitrate, and the temperature of the first ion exchange bath is 400 ° C - 600 °C, the time of the first salt bath is from 300 minutes to 720 minutes.
  • the first ion exchange bath can increase the exchange rate of the plurality of ions in the glass ceramics with the potassium ions and the sodium ions in the first ion exchange bath at the above temperature, and at the same time, the first ion exchange time in the first salt bath time
  • the potassium ions and sodium ions in the bath can be sufficiently exchanged with a plurality of ions in the glass ceramics.
  • the second ion exchange bath comprises 5% by weight to 20% by weight of potassium nitrate, and the temperature of the second ion exchange bath is between 400 ° C and 500 ° C, the time of the secondary salt bath It is 5 minutes to 30 minutes.
  • the second ion exchange bath can increase the exchange rate of the plurality of ions in the glass ceramics with the potassium ions in the second ion exchange bath at the above temperature, and at the same time, in the first salt bath time, in the second ion exchange bath Potassium ions can be sufficiently exchanged with a plurality of ions in the glass-ceramic.
  • the method of strengthening the glass ceramic further comprises: washing the primary strengthened glass ceramic. Since the glass ceramic to be strengthened is firstly strengthened by the first ion exchange bath, the surface of the first strengthened glass ceramic adheres to the first ion exchange bath and the ions displaced into the first ion exchange bath, and is first strengthened by washing. The glass ceramics can reduce the influence of impurities on the second ion exchange bath.
  • first ion exchange bath comprising potassium nitrate and sodium nitrate
  • second ion exchange bath comprising potassium nitrate
  • a film is coated on the electrode layer to form the glass-ceramic cover.
  • the method for fabricating a glass-ceramic cover plate according to an embodiment of the present invention improves the surface of the glass-ceramic cover by sequentially placing the glass-ceramic to be strengthened into the first ion exchange bath and the second ion exchange bath to perform two salt baths. Linear expansion coefficient, hardness, bending stress and strength, and reduced dielectric loss.
  • the first ion exchange bath comprises 0% by weight to 20% by weight of potassium nitrate, and 0% by weight to 10% by weight of sodium nitrate, and the temperature of the first ion exchange bath is 400 ° C - 600 °C, the time of the first salt bath is from 300 minutes to 720 minutes.
  • the first ion exchange bath can increase the exchange rate of the plurality of ions in the glass ceramics with the potassium ions and the sodium ions in the first ion exchange bath at the above temperature, and at the same time, the first ion exchange time in the first salt bath time
  • the potassium ions and sodium ions in the bath can be sufficiently exchanged with a plurality of ions in the glass ceramics.
  • the second ion exchange bath comprises 5% by weight to 20% by weight of potassium nitrate, and the temperature of the second ion exchange bath is between 400 ° C and 500 ° C, the time of the secondary salt bath It is 5 minutes to 30 minutes.
  • the second ion exchange bath can increase the exchange rate of the plurality of ions in the glass ceramics with the potassium ions in the second ion exchange bath at the above temperature, and at the same time, in the first salt bath time, in the second ion exchange bath Potassium ions can be sufficiently exchanged with a plurality of ions in the glass-ceramic.
  • the method of fabricating the glass-ceramic cover further comprises: washing the primary strengthened glass ceramic. Since the glass ceramic to be strengthened is firstly strengthened by the first ion exchange bath, the surface of the first strengthened glass ceramic adheres to the first ion exchange bath and the ions displaced into the first ion exchange bath, and is first strengthened by washing. The glass ceramics can reduce the influence of impurities on the second ion exchange bath.
  • the manufacturing method further includes:
  • the refined glass ceramic is washed to obtain the glass ceramic to be strengthened.
  • the refined glass ceramics obtainable by the present embodiment have a suitable size and structure, a smooth surface quality, and a finer grain size.
  • the step of cutting the crystallized glass ceramic to obtain a refined glass ceramic comprises:
  • the sheet glass ceramic is cut to obtain the refined glass ceramic.
  • the manufacturing method further includes: providing a glass-ceramic material; crystallizing the glass-ceramic material to obtain crystallized glass-ceramic; cutting the crystallized glass-ceramic And obtaining the refined glass ceramic; grinding the refined glass ceramic; and cleaning the refined glass ceramic to obtain the glass ceramic to be strengthened.
  • a glass ceramic of a suitable shape can be obtained by refining the glass ceramic by hot bending.
  • the temperature of the refined glass ceramic is 650 ° C - 850 ° C
  • the time for refining the glass ceramic is 10 seconds - 60 seconds
  • the thinning is performed by hot bending.
  • the pressure of the crystal glass is from 0.1 MPa to 0.5 MPa. The glass ceramic obtained under the above bending pressure, temperature and time has a high strength, and the glass ceramic does not return to its original shape.
  • the temperature of the refined glass ceramic is 700 ° C - 750 ° C
  • the time for refining the glass ceramic is 20 seconds - 40 seconds
  • the thinning is performed by hot bending.
  • the pressure of the crystal glass is 0.2 MPa to 0.3 MPa. The glass ceramic obtained under the above bending pressure, temperature and time has a high strength, and the glass ceramic does not return to its original shape.
  • FIG. 1 is a schematic flow chart of a method for strengthening a glass ceramic according to some embodiments of the present invention.
  • FIG. 2 is a schematic diagram showing the principle of a method for strengthening a glass ceramic according to some embodiments of the present invention.
  • FIG. 3 is a schematic flow chart of a method for strengthening a glass ceramic according to some embodiments of the present invention.
  • FIG. 4 is a schematic diagram showing the principle of a method for strengthening a glass ceramic according to some embodiments of the present invention.
  • FIG. 5 is a schematic flow chart of a method for fabricating a glass-ceramic cover according to some embodiments of the present invention.
  • FIG. 6 is a schematic diagram showing the principle of a method for fabricating a glass-ceramic cover according to some embodiments of the present invention.
  • FIG. 7 is a schematic flow chart of a method of fabricating a glass-ceramic cover according to some embodiments of the present invention.
  • FIG. 8 is a schematic diagram showing the principle of a method for fabricating a glass-ceramic cover according to some embodiments of the present invention.
  • FIG. 9 is a schematic flow chart of a method of fabricating a glass-ceramic cover according to some embodiments of the present invention.
  • FIG. 10 is a schematic diagram showing the principle of a method for fabricating a glass-ceramic cover according to some embodiments of the present invention.
  • FIG. 11 is a schematic flow chart of a method of fabricating a glass-ceramic cover according to some embodiments of the present invention.
  • FIG. 12 is a schematic flow chart of a method of fabricating a glass-ceramic cover according to some embodiments of the present invention.
  • FIG. 13 is a schematic diagram showing the principle of a method for fabricating a glass-ceramic cover according to some embodiments of the present invention.
  • first and second are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated.
  • features defining “first” or “second” may include one or more of the described features either explicitly or implicitly.
  • the meaning of "a plurality” is two or more unless specifically and specifically defined otherwise.
  • connection In the description of the present invention, it should be noted that the terms “installation”, “connected”, and “connected” are to be understood broadly, and may be fixed or detachable, for example, unless otherwise explicitly defined and defined. Connected, or integrally connected; may be mechanically connected, may be electrically connected or may communicate with each other; may be directly connected, or may be indirectly connected through an intermediate medium, may be internal communication of two elements or interaction of two elements relationship.
  • Connected, or integrally connected may be mechanically connected, may be electrically connected or may communicate with each other; may be directly connected, or may be indirectly connected through an intermediate medium, may be internal communication of two elements or interaction of two elements relationship.
  • the specific meanings of the above terms in the present invention can be understood on a case-by-case basis.
  • the first feature "on” or “under” the second feature may include direct contact of the first and second features, and may also include first and second features, unless otherwise specifically defined and defined. It is not in direct contact but through additional features between them.
  • the first feature "above”, “above” and “above” the second feature includes the first feature directly above and above the second feature, or merely indicating that the first feature level is higher than the second feature.
  • the first feature “below”, “below” and “below” the second feature includes the first feature directly below and below the second feature, or merely the first feature level being less than the second feature.
  • a method for strengthening the glass ceramic 10 includes:
  • the first ion exchange bath 101 comprises potassium nitrate and sodium nitrate
  • the second ion exchange bath 102 comprises potassium nitrate
  • the glass ceramics 10 to be intensified are placed in the first ion exchange bath 101 for a primary salt bath to obtain the primary strengthened glass ceramics 20;
  • the primary strengthened glass ceramics 20 is placed in the second ion exchange bath 102 to perform a secondary salt bath to obtain the secondary strengthened glass ceramics 30.
  • the glass ceramics of the embodiment of the present invention may be a boron-based glass ceramic or an aluminum-based glass ceramic.
  • the first ion exchange bath 101 is formed by dissolving potassium nitrate and sodium nitrate with a solvent.
  • the solvent may be a protic polar solvent, for example, the solvent may be any one of water, methanol, ethanol, isopropanol, nitromethane, formic acid, acetic acid, ethylene glycol, 1,3-propanediol, glycerin or A variety of combinations are formed.
  • the solvent may also be an aprotic polar solvent, for example, the solvent may be formed by any one or a combination of acetone, ethyl acetate, acetonitrile, dimethyl sulfoxide, tetrahydrofuran, dimethylformamide. Further, the solvent may be formed in a combination of protic solvents and aprotic solvents in different ratios.
  • the second ion exchange bath 102 is formed of potassium nitrate and a solvent which may be the same as the solvent component in the first ion exchange bath 101, and the content of the solvent component may be different.
  • exchange means introducing a cation (potassium ion, sodium ion) from the first ion exchange bath 101 into the glass ceramics 10 (or a surface portion of the glass ceramic 10) and making it in the first ion exchange bath 101.
  • the cation replaces the cation having the same valence state/charge/oxidation state in the glass-ceramics 10; alternatively, "exchange” may also mean introducing the cation (potassium ion, sodium ion) from the first ion exchange bath 101 into the glass-ceramic 10 (or the surface portion of the glass-ceramics 10) and the cations in the first ion exchange bath 101 are substituted for cations having different valence/charge/oxidation states in the glass-ceramics 10.
  • the primary strengthened glass ceramics 20 When the primary strengthened glass ceramics 20 is placed in the second ion exchange bath 102 for the secondary salt bath, the plurality of ions in the first strengthened glass ceramics 20 are exchanged with the potassium ions in the second ion exchange bath 102.
  • the strengthening method of the glass ceramics 10 according to the embodiment of the present invention can increase the linear expansion coefficient and hardness of the glass ceramics 10 under the premise that the light transmittance of the glass ceramics 10 is greater than or equal to 88%. , bending stress and strength, and reducing dielectric loss.
  • the method for strengthening the glass-ceramics 10 of the present invention enhances the line of the glass-ceramics 10 by sequentially placing the glass-ceramics 10 to be strengthened into the first ion exchange bath 101 and the second ion exchange bath 102 in two salt baths. Expansion coefficient, hardness, bending stress and strength, and reduced dielectric loss.
  • the first ion exchange bath 101 comprises 0% by weight to 20% by weight of potassium nitrate, and 0% by weight to 10% by weight of sodium nitrate, of the first ion exchange bath 101.
  • the temperature is from 400 ° C to 600 ° C, and the initial salt bath time is from 300 minutes to 720 minutes.
  • the first ion exchange bath 101 further includes a solvent, which may be a protic polar solvent or an aprotic polar solvent.
  • the weight percentage of potassium nitrate in the first ion exchange bath 101 may be 0% by weight, 2% by weight, 4% by weight, 5% by weight, 6% by weight, 8% by weight, 10% by weight, 12% by weight, and 14% by weight. Any one of 15% by weight, 16% by weight, 18% by weight, and 20% by weight, or a value between any of the above.
  • the weight percentage of sodium nitrate in the first ion exchange bath 101 may be 0% by weight, 1% by weight, 2% by weight, 3% by weight, 4% by weight, 5% by weight, 6% by weight, 7% by weight, and 8% by weight. Any one of 9% by weight and 10% by weight, or a value between any of the above.
  • the temperature of the first ion exchange bath 101 is any one of 400 ° C, 425 ° C, 450 ° C, 475 ° C, 500 ° C, 525 ° C, 550 ° C, 575 ° C, 600 ° C, or between any two of the above. .
  • the initial salt bath time is 300 minutes, 330 minutes, 360 minutes, 390 minutes, 400 minutes, 425 minutes, 450 minutes, 475 minutes, 500 minutes, 525 minutes, 550 minutes, 575 minutes, 600 minutes, 630 minutes, 660 minutes. Any one of 690 minutes, 700 minutes, and 720 minutes, or between any two of the above.
  • the first ion exchange bath 101 can increase the exchange rate of the plurality of ions in the glass ceramics 10 with the potassium ions and the sodium ions in the first ion exchange bath 101 at the above temperature, and at the same time, in the first salt bath time, The potassium ions and sodium ions in the ion exchange bath 101 can be sufficiently exchanged with a plurality of ions in the glass ceramics 10.
  • the first ion exchange bath 101 comprises 5% by weight to 15% by weight potassium nitrate, and 0.5% by weight to 5% by weight sodium nitrate, of the first ion exchange bath 101.
  • the temperature is from 450 ° C to 500 ° C, and the initial salt bath time is from 400 minutes to 600 minutes.
  • the first ion exchange bath 101 further includes a solvent, which may be a protic polar solvent or an aprotic polar solvent.
  • the weight percentage of potassium nitrate in the first ion exchange bath 101 may be 5% by weight, 6% by weight, 7% by weight, 8% by weight, 9% by weight, 10% by weight, 11% by weight, 12% by weight, and 13% by weight. Any one of 14% by weight and 15% by weight, or a value between any of the above.
  • the weight percentage of sodium nitrate in the first ion exchange bath 101 may be 0.5% by weight, 1% by weight, 1.5% by weight, 2% by weight, 2.5% by weight, 3% by weight, 3.5% by weight, 4% by weight, 4.5% by weight.
  • the temperature of the first ion exchange bath 101 is any one of 450 ° C, 460 ° C, 470 ° C, 475 ° C, 480 ° C, 490 ° C, and 500 ° C, or a value between any of the above.
  • the time of the first salt bath is any one of 400 minutes, 425 minutes, 450 minutes, 475 minutes, 500 minutes, 525 minutes, 550 minutes, 575 minutes, 600 minutes, or a value between any two of the above.
  • the first ion exchange bath 101 can increase the exchange rate of the plurality of ions in the glass ceramics 10 with the potassium ions and the sodium ions in the first ion exchange bath 101 at the above temperature, and at the same time, in the first salt bath time, The potassium ions and sodium ions in the ion exchange bath 101 can be sufficiently exchanged with a plurality of ions in the glass ceramics 10.
  • the second ion exchange bath 102 includes 5% by weight to 20% by weight of potassium nitrate, and the second ion exchange bath 102 has a temperature of 400 ° C to 500 ° C.
  • the time of the secondary salt bath is 5 minutes to 30 minutes.
  • the second ion exchange bath 102 further includes a solvent, which may be a protic polar solvent or an aprotic polar solvent.
  • the weight percentage of potassium nitrate in the first ion exchange bath 101 may be 5% by weight, 6% by weight, 7% by weight, 8% by weight, 9% by weight, 10% by weight, 11% by weight, 12% by weight, and 13% by weight. Any one of 14% by weight, 15% by weight, 16% by weight, 17% by weight, 18% by weight, 19% by weight, or 20% by weight, or a value between any of the above.
  • the temperature of the first ion exchange bath 101 is any one of 400 ° C, 410 ° C, 420 ° C, 425 ° C, 430 ° C, 440 ° C, 450 ° C, 460 ° C, 470 ° C, 475 ° C, 480 ° C, 490 ° C, 500 ° C.
  • the time of the first salt bath is any one of 5 minutes, 10 minutes, 12 minutes, 15 minutes, 18 minutes, 20 minutes, 22 minutes, 25 minutes, 30 minutes, or a value between any two of the above.
  • the second ion exchange bath 102 can increase the exchange rate of the plurality of ions in the glass ceramics 10 with the potassium ions in the second ion exchange bath 102 at the above temperature, and at the same time, during the first salt bath time, the second ion exchange The potassium ions in the bath 102 can be sufficiently exchanged with a plurality of ions in the glass ceramics 10.
  • the strengthening method of the glass ceramic 10 further includes:
  • the glass ceramics 10 to be strengthened are subjected to initial strengthening by the first ion exchange bath 101, the surface of the first strengthened glass ceramic 20 adheres to the first ion exchange bath 101 and the ions displaced into the first ion exchange bath 101.
  • the effect of impurities on the second ion exchange bath 102 can be reduced by cleaning the primary strengthened glass ceramics 20.
  • the liquid used to clean the gas-enriched glass ceramics 20 may be the same as or different from the solute in the second ion exchange bath 102.
  • a method for fabricating a glass-ceramic cover 100 according to an embodiment of the present invention includes:
  • the first ion exchange bath 101 comprises potassium nitrate and sodium nitrate
  • the second ion exchange bath 102 comprises potassium nitrate
  • the glass ceramics 10 to be strengthened is placed in the first ion exchange bath 101 for the initial salt bath to obtain the primary strengthened glass ceramics 20;
  • the first strengthened glass-ceramic glass 20 is placed in the second ion exchange bath 102 for secondary salt bath to obtain secondary strengthened glass-ceramics 30;
  • the electrode layer 40 is screen printed on the surface of the second strengthened glass ceramic 30.
  • a film 50 is coated on the electrode layer 40 to form a glass-ceramic cover 100.
  • the glass ceramics of the embodiment of the present invention may be a boron-based glass ceramic or an aluminum-based glass ceramic.
  • the first ion exchange bath 101 is formed by dissolving potassium nitrate and sodium nitrate with a solvent.
  • the solvent may be a protic polar solvent, for example, the solvent may be any one of water, methanol, ethanol, isopropanol, nitromethane, formic acid, acetic acid, ethylene glycol, 1,3-propanediol, glycerin or A variety of combinations are formed.
  • the solvent may also be an aprotic polar solvent, for example, the solvent may be formed by any one or a combination of acetone, ethyl acetate, acetonitrile, dimethyl sulfoxide, tetrahydrofuran, dimethylformamide. Further, the solvent may be formed in a combination of protic solvents and aprotic solvents in different ratios.
  • the second ion exchange bath 102 is formed of potassium nitrate and a solvent which may be the same as the solvent component in the first ion exchange bath 101, and the content of the solvent component may be different.
  • exchange means introducing a cation (potassium ion, sodium ion) from the first ion exchange bath 101 into the glass ceramics 10 (or a surface portion of the glass ceramic 10) and making it in the first ion exchange bath 101.
  • the cation replaces the cation having the same valence state/charge/oxidation state in the glass-ceramics 10; alternatively, "exchange” may also mean introducing the cation (potassium ion, sodium ion) from the first ion exchange bath 101 into the glass-ceramic 10 (or the surface portion of the glass-ceramics 10) and the cations in the first ion exchange bath 101 are substituted for cations having different valence/charge/oxidation states in the glass-ceramics 10.
  • the primary strengthened glass ceramics 20 When the primary strengthened glass ceramics 20 is placed in the second ion exchange bath 102 for the secondary salt bath, the plurality of ions in the first strengthened glass ceramics 20 are exchanged with the potassium ions in the second ion exchange bath 102.
  • the strengthening method of the glass ceramics 10 according to the embodiment of the present invention can increase the linear expansion coefficient and hardness of the glass ceramics 10 under the premise that the light transmittance of the glass ceramics 10 is greater than or equal to 88%. , bending stress and strength, and reducing dielectric loss.
  • the electrode layer 40 can be a touch electrode layer.
  • the electrode layer 40 includes a touch electrode and an electrode lead.
  • the film 50 may be an insulating film for insulating the electrode layer 40 from contact with air to prevent the electrode layer 40 from being oxidized.
  • the method for fabricating the glass-ceramic cover 100 of the present invention improves the glass-ceramic by sequentially placing the glass-ceramics 10 to be strengthened into the first ion exchange bath 101 and the second ion exchange bath 102 in two salt baths.
  • the coefficient of linear expansion, hardness, bending stress, and strength of the cap plate 100, and dielectric loss are reduced.
  • the first ion exchange bath 101 comprises 0% by weight to 20% by weight of potassium nitrate, and 0% by weight to 10% by weight of sodium nitrate, and the temperature of the first ion exchange bath 101 is 400 ° C to 600 ° C,
  • the initial salt bath time is between 300 minutes and 720 minutes.
  • the first ion exchange bath 101 further includes a solvent, which may be a protic polar solvent or an aprotic polar solvent.
  • the weight percentage of potassium nitrate in the first ion exchange bath 101 may be 0% by weight, 2% by weight, 4% by weight, 5% by weight, 6% by weight, 8% by weight, 10% by weight, 12% by weight, and 14% by weight. Any one of 15% by weight, 16% by weight, 18% by weight, and 20% by weight, or a value between any of the above.
  • the weight percentage of sodium nitrate in the first ion exchange bath 101 may be 0% by weight, 1% by weight, 2% by weight, 3% by weight, 4% by weight, 5% by weight, 6% by weight, 7% by weight, and 8% by weight. Any one of 9% by weight and 10% by weight, or a value between any of the above.
  • the temperature of the first ion exchange bath 101 is any one of 400 ° C, 425 ° C, 450 ° C, 475 ° C, 500 ° C, 525 ° C, 550 ° C, 575 ° C, 600 ° C, or between any two of the above. .
  • the initial salt bath time is 300 minutes, 330 minutes, 360 minutes, 390 minutes, 400 minutes, 425 minutes, 450 minutes, 475 minutes, 500 minutes, 525 minutes, 550 minutes, 575 minutes, 600 minutes, 630 minutes, 660 minutes. Any one of 690 minutes, 700 minutes, and 720 minutes, or between any two of the above.
  • the first ion exchange bath 101 can increase the exchange rate of the plurality of ions in the glass ceramics 10 with the potassium ions and the sodium ions in the first ion exchange bath 101 at the above temperature, and at the same time, in the first salt bath time, The potassium ions and sodium ions in the ion exchange bath 101 can be sufficiently exchanged with a plurality of ions in the glass ceramics 10.
  • the first ion exchange bath 101 comprises 5% by weight to 15% by weight potassium nitrate, and 0.5% by weight to 5% by weight sodium nitrate, and the temperature of the first ion exchange bath 101 is 450 ° C to 500 ° C.
  • the initial salt bath time is between 400 minutes and 600 minutes.
  • the first ion exchange bath 101 further includes a solvent, which may be a protic polar solvent or an aprotic polar solvent.
  • the weight percentage of potassium nitrate in the first ion exchange bath 101 may be 5% by weight, 6% by weight, 7% by weight, 8% by weight, 9% by weight, 10% by weight, 11% by weight, 12% by weight, and 13% by weight. Any one of 14% by weight and 15% by weight, or a value between any of the above.
  • the weight percentage of sodium nitrate in the first ion exchange bath 101 may be 0.5% by weight, 1% by weight, 1.5% by weight, 2% by weight, 2.5% by weight, 3% by weight, 3.5% by weight, 4% by weight, 4.5% by weight.
  • the temperature of the first ion exchange bath 101 is any one of 450 ° C, 460 ° C, 470 ° C, 475 ° C, 480 ° C, 490 ° C, and 500 ° C, or a value between any of the above.
  • the time of the first salt bath is any one of 400 minutes, 425 minutes, 450 minutes, 475 minutes, 500 minutes, 525 minutes, 550 minutes, 575 minutes, 600 minutes, or a value between any two of the above.
  • the first ion exchange bath 101 can increase the exchange rate of the plurality of ions in the glass ceramics 10 with the potassium ions and the sodium ions in the first ion exchange bath 101 at the above temperature, and at the same time, in the first salt bath time, The potassium ions and sodium ions in the ion exchange bath 101 can be sufficiently exchanged with a plurality of ions in the glass ceramics 10.
  • the second ion exchange bath 102 comprises from 5% by weight to 20% by weight potassium nitrate, the second ion exchange bath 102 has a temperature of from 400 ° C to 500 ° C, and the secondary salt bath has a time of 5 Minutes - 30 minutes.
  • the second ion exchange bath 102 further includes a solvent, which may be a protic polar solvent or an aprotic polar solvent.
  • the weight percentage of potassium nitrate in the first ion exchange bath 101 may be 5% by weight, 6% by weight, 7% by weight, 8% by weight, 9% by weight, 10% by weight, 11% by weight, 12% by weight, and 13% by weight. Any one of 14% by weight, 15% by weight, 16% by weight, 17% by weight, 18% by weight, 19% by weight, or 20% by weight, or a value between any of the above.
  • the temperature of the first ion exchange bath 101 is any one of 400 ° C, 410 ° C, 420 ° C, 425 ° C, 430 ° C, 440 ° C, 450 ° C, 460 ° C, 470 ° C, 475 ° C, 480 ° C, 490 ° C, 500 ° C.
  • the time of the first salt bath is any one of 5 minutes, 10 minutes, 12 minutes, 15 minutes, 18 minutes, 20 minutes, 22 minutes, 25 minutes, 30 minutes, or a value between any two of the above.
  • the second ion exchange bath 102 can increase the exchange rate of the plurality of ions in the glass ceramics 10 with the potassium ions in the second ion exchange bath 102 at the above temperature, and at the same time, during the first salt bath time, the second ion exchange The potassium ions in the bath 102 can be sufficiently exchanged with a plurality of ions in the glass ceramics 10.
  • the method for manufacturing the glass-ceramic cover 100 further includes:
  • the glass ceramics 10 to be strengthened are subjected to initial strengthening by the first ion exchange bath 101, the surface of the first strengthened glass ceramic 20 adheres to the first ion exchange bath 101 and the ions displaced into the first ion exchange bath 101.
  • the effect of impurities on the second ion exchange bath 102 can be reduced by cleaning the primary strengthened glass ceramics 20.
  • the liquid used to clean the gas-enriched glass ceramics 20 may be the same as or different from the solute in the second ion exchange bath 102.
  • the method for fabricating the glass-ceramic cover 100 of the embodiment of the present invention further includes:
  • the fine glass ceramics 80 are cleaned to obtain the glass ceramics 10 to be strengthened.
  • the material of the glass-ceramic material 60 may include a nucleating agent (for example, titanium dioxide, zirconium dioxide), and the crystallized glass material 60 is nucleated and crystallized at a certain temperature (for example, 830 ° C).
  • the crystallization treatment can obtain crystallized glass ceramics 70 having finer crystal grains and more uniform structure.
  • Cutting the crystallized glass-ceramics 70 can obtain a fine-grained glass-ceramic 80 of a suitable size and structure.
  • a suitable structure can be understood as refining the structure of holes, grooves, chamfers and the like formed on the glass-ceramics 80. Grinding and refining the crystallized glass 80 can make the surface of the refined glass ceramic 80 smoother.
  • the cleaning and refining of the glass ceramics 90 can remove fine particles generated after grinding and refining the glass ceramics 80.
  • the refined glass ceramics 80 obtained after cleaning and refining the glass ceramics 80 may be the glass ceramics 10 to be strengthened.
  • the refined glass-ceramic 80 that can be obtained in the present embodiment has a suitable size and structure, a smooth surface quality, and a finer grain size.
  • the step of cutting the crystallized glass ceramic 70 to obtain the refined glass ceramics 80 includes:
  • the sheet glass ceramic 90 is cut to obtain a refined glass ceramic 80.
  • the sheet-like glass ceramic 90 obtained by cutting the crystallized glass ceramic 70 is a suitable size required by the user.
  • the dicing of the sheet-like glass-ceramics 90 can obtain a fine-grained glass-ceramic 80 of a suitable structure, and a suitable structure can be understood as a structure of refining pores, grooves, chamfers and the like formed on the glass-ceramics 80.
  • the fine crystallized glass 80 having an appropriate size and structure can be obtained.
  • the method for manufacturing the glass-ceramic cover 100 further includes:
  • the glass ceramics 80 are thermally bent and refined to obtain the glass ceramics 10 to be strengthened.
  • the thermally curved refining glass ceramic 80 includes thermally bending the edges of the glass ceramic 80 to form an edge of the glass ceramic 10 into a curved structure.
  • the glass ceramics 10 to be reinforced by a suitable shape can be obtained by refining the glass ceramics 80 by thermal bending.
  • the temperature of the hot-bending and refining glass ceramics 80 is 650° C. to 850° C., and the time for thermally bending and refining the glass ceramics 80 is 10 seconds to 60 seconds.
  • the pressure of the curved and refined glass-ceramics 80 is 0.1 MPa to 0.5 MPa.
  • the temperature of the hot-bending refining glass-ceramics 80 may be 650 ° C, 660 ° C, 680 ° C, 700 ° C, 720 ° C, 740 ° C, 760 ° C, 780 ° C, 800 ° C, 820 ° C, 840 ° C, 850 ° C One, or between any two.
  • the time for hot bending to refine the glass ceramic 80 may be one of 10 seconds, 15 seconds, 20 seconds, 25 seconds, 30 seconds, 35 seconds, 40 seconds, 45 seconds, 50 seconds, 55 seconds, 60 seconds, or Take a value between any two.
  • the pressure of the hot bending and refining glass ceramics 80 may be one of 0.1 MPa, 0.15 MPa, 0.2 MPa, 0.25 MPa, 0.3 MPa, 0.35 MPa, 0.4 MPa, 0.45 MPa, 0.5 MPa, or between any two. value.
  • the glass ceramics 10 obtained under the above-mentioned hot bending pressure, temperature and time have high strength, and the glass ceramics 10 does not return to its original shape.
  • the temperature of the hot-bending and refining glass ceramics 80 is 700° C. to 750° C.
  • the time for thermally bending and refining the glass ceramics 80 is 20 seconds to 40 seconds.
  • the pressure of the curved and refined glass-ceramics 80 is 0.2 MPa to 0.3 MPa.
  • the temperature of the hot bending refining glass ceramics 80 may be one of 700 ° C, 705 ° C, 710 ° C, 715 ° C, 720 ° C, 725 ° C, 730 ° C, 735 ° C, 740 ° C, 745 ° C, 750 ° C, Or take a value between any two.
  • the time for hot bending to refine the glass ceramic 80 may be 20 seconds, 22 seconds, 24 seconds, 25 seconds, 26 seconds, 28 seconds, 30 seconds, 32 seconds, 34 seconds, 35 seconds, 36 seconds, 38 seconds, 40 seconds. One of them, or a value between any two.
  • the pressure of the hot bending and refining glass ceramics 80 may be one of 0.2 MPa, 0.22 MPa, 0.24 MPa, 0.25 MPa, 0.26 MPa, 0.28 MPa, and 0.3 MPa, or a value between any two.
  • the glass ceramics 10 obtained under the above-mentioned hot bending pressure, temperature and time have high strength, and the glass ceramics 10 does not return to its original shape.
  • first and second are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated.
  • features defining “first” or “second” may include at least one of the features, either explicitly or implicitly.
  • the meaning of "a plurality” is at least two, such as two, three, etc., unless specifically defined otherwise.

Abstract

A method for strengthening a glass-ceramic (10) and a method for manufacturing a glass ceramic cover plate (100), comprising: (S11) providing a first ion exchange bath (101) and a second ion exchange bath (102), the first ion exchange bath (101) comprising potassium nitrate and sodium nitrate, and the second ion exchange bath (102) comprising potassium nitrate; (S12) placing the glass ceramic (10) to be strengthened into the first ion exchange bath (101) for a primary salt bath to obtain a primarily strengthened glass ceramic (20); (S14) placing the primarily strengthened glass ceramic (20) into the second ion exchange bath (102) for a secondary salt bath to obtain a secondarily strengthened glass ceramic (30). The method increases the linear expansion coefficient, hardness, bending stress and strength of the glass ceramic, and reduces dielectric loss.

Description

微晶玻璃的强化方法及微晶玻璃盖板的制作方法Method for strengthening glass ceramics and manufacturing method of glass ceramic cover plate 技术领域Technical field
本发明涉及玻璃生产制造技术领域,特别涉及一种微晶玻璃的强化方法及微晶玻璃盖板的制作方法。The invention relates to the technical field of glass production and manufacture, in particular to a method for strengthening glass ceramics and a method for manufacturing a glass ceramic cover.
背景技术Background technique
微晶玻璃具有低膨胀、高强度、耐磨性、较好的电绝缘性、耐冲击等特性,因而被广泛应用于制造天文望远镜、高温电光源玻璃、电磁炉面板、微电子技术用基板等。由于微晶玻璃产品都需要进行研磨、抛光,而研磨后的微晶玻璃的强度会降低,从而影响微晶玻璃产品的使用性能。Glass-ceramics are widely used in the manufacture of astronomical telescopes, high-temperature electric light source glass, induction cooktop panels, and microelectronics substrates for their low expansion, high strength, wear resistance, good electrical insulation, and impact resistance. Since the glass-ceramic products need to be ground and polished, the strength of the milled glass-ceramics is lowered, thereby affecting the performance of the glass-ceramic products.
发明内容Summary of the invention
本发明的实施例提供一种微晶玻璃的强化方法及微晶玻璃盖板的制作方法。Embodiments of the present invention provide a method for strengthening glass ceramics and a method for fabricating a glass ceramic cover.
本发明实施方式微晶玻璃的强化方法包括:提供第一离子交换浴及第二离子交换浴,所述第一离子交换浴包括硝酸钾与硝酸钠,所述第二离子交换浴包括硝酸钾;将待强化处理的微晶玻璃放入所述第一离子交换浴中进行初次盐浴以得到初次强化微晶玻璃;及,将所述初次强化微晶玻璃放入所述第二离子交换浴中进行二次盐浴以得到二次强化微晶玻璃。The method for strengthening the glass ceramic according to the embodiment of the present invention includes: providing a first ion exchange bath including a potassium nitrate and a sodium nitrate, and a second ion exchange bath comprising potassium nitrate; Putting the crystallized glass to be intensively treated into the first ion exchange bath to perform a primary salt bath to obtain a primary strengthened glass ceramic; and placing the primary strengthened crystallized glass into the second ion exchange bath A secondary salt bath was performed to obtain a secondary strengthened glass ceramic.
本发明实施方式的微晶玻璃的强化方法通过将待强化的微晶玻璃依次放入第一离子交换浴及第二离子交换浴中进行两次盐浴,提升了微晶玻璃的线膨胀系数、硬度、弯曲应力及强度,并且减小了介电损耗。The method for strengthening the glass ceramics according to the embodiment of the present invention improves the linear expansion coefficient of the glass ceramic by performing the two salt baths by sequentially placing the glass ceramics to be strengthened into the first ion exchange bath and the second ion exchange bath. Hardness, bending stress and strength, and reduced dielectric loss.
在某些实施方式中,所述第一离子交换浴包括0重量%-20重量%硝酸钾、及0重量%-10重量%硝酸钠,所述第一离子交换浴的温度为400℃-600℃,所述初次盐浴的时间为300分钟-720分钟。第一离子交换浴在上述温度下能够提升微晶玻璃中的多个离子与第一离子交换浴中的钾离子、钠离子的交换速度,同时,在上述初次盐浴时间内,第一离子交换浴中的钾离子、钠离子能够充分地与微晶玻璃中的多个离子进行交换。In certain embodiments, the first ion exchange bath comprises 0% by weight to 20% by weight of potassium nitrate, and 0% by weight to 10% by weight of sodium nitrate, and the temperature of the first ion exchange bath is 400 ° C - 600 °C, the time of the first salt bath is from 300 minutes to 720 minutes. The first ion exchange bath can increase the exchange rate of the plurality of ions in the glass ceramics with the potassium ions and the sodium ions in the first ion exchange bath at the above temperature, and at the same time, the first ion exchange time in the first salt bath time The potassium ions and sodium ions in the bath can be sufficiently exchanged with a plurality of ions in the glass ceramics.
在某些实施方式中,所述第二离子交换浴包括5重量%-20重量%的硝酸钾,所述第二离子交换浴的温度为400℃-500℃,所述二次盐浴的时间为5分钟-30分钟。第二离子交换浴在上述温度下能够提升微晶玻璃中的多个离子与第二离子交换浴中的钾离子的交换速度,同时,在上述初次盐浴时间内,第二离子交换浴中的钾离子能够充分地与微晶玻璃中的多个离子进行交换。In certain embodiments, the second ion exchange bath comprises 5% by weight to 20% by weight of potassium nitrate, and the temperature of the second ion exchange bath is between 400 ° C and 500 ° C, the time of the secondary salt bath It is 5 minutes to 30 minutes. The second ion exchange bath can increase the exchange rate of the plurality of ions in the glass ceramics with the potassium ions in the second ion exchange bath at the above temperature, and at the same time, in the first salt bath time, in the second ion exchange bath Potassium ions can be sufficiently exchanged with a plurality of ions in the glass-ceramic.
在某些实施方式中,所述微晶玻璃的强化方法还包括:清洗所述初次强化微晶玻璃。由于待强化的微晶玻璃经过第一离子交换浴进行初次强化后,初次强化微晶玻璃的表面会粘附第一离子交换浴及被置换至第一离子交换浴中的离子,通过清洗初次强化微晶玻璃能够减小杂质对第二离子交换浴的影响。In some embodiments, the method of strengthening the glass ceramic further comprises: washing the primary strengthened glass ceramic. Since the glass ceramic to be strengthened is firstly strengthened by the first ion exchange bath, the surface of the first strengthened glass ceramic adheres to the first ion exchange bath and the ions displaced into the first ion exchange bath, and is first strengthened by washing. The glass ceramics can reduce the influence of impurities on the second ion exchange bath.
本发明实施方式的微晶玻璃盖板的制作方法包括:A method for fabricating a glass-ceramic cover according to an embodiment of the present invention includes:
提供第一离子交换浴及第二离子交换浴,所述第一离子交换浴包括硝酸钾与硝酸钠,所述第二离子交换浴包括硝酸钾;Providing a first ion exchange bath comprising potassium nitrate and sodium nitrate, and a second ion exchange bath comprising potassium nitrate;
将待强化处理的微晶玻璃放入所述第一离子交换浴中进行初次盐浴以得到初次强化微晶玻璃;Putting the crystallized glass to be intensively treated into the first ion exchange bath for a primary salt bath to obtain a primary strengthened glass ceramic;
将所述初次强化微晶玻璃放入所述第二离子交换浴中进行二次盐浴以得到二次强化微晶玻璃;Putting the primary strengthened crystallized glass into the second ion exchange bath to perform a secondary salt bath to obtain a secondary strengthened glass ceramic;
清洗所述二次强化微晶玻璃;Cleaning the secondary strengthened glass ceramics;
在所述二次强化微晶玻璃表面丝印电极层;及Screening an electrode layer on the surface of the secondary strengthened glass ceramic; and
在所述电极层上镀膜以形成所述微晶玻璃盖板。A film is coated on the electrode layer to form the glass-ceramic cover.
本发明实施方式的微晶玻璃盖板的制作方法通过将待强化的微晶玻璃依次放入第一离子交换浴及第二离子交换浴中进行两次盐浴,提升了微晶玻璃盖板的线膨胀系数、硬度、弯曲应力及强度,并且减小了介电损耗。The method for fabricating a glass-ceramic cover plate according to an embodiment of the present invention improves the surface of the glass-ceramic cover by sequentially placing the glass-ceramic to be strengthened into the first ion exchange bath and the second ion exchange bath to perform two salt baths. Linear expansion coefficient, hardness, bending stress and strength, and reduced dielectric loss.
在某些实施方式中,所述第一离子交换浴包括0重量%-20重量%硝酸钾、及0重量%-10重量%硝酸钠,所述第一离子交换浴的温度为400℃-600℃,所述初次盐浴的时间为300分钟-720分钟。第一离子交换浴在上述温度下能够提升微晶玻璃中的多个离子与第一离子交换浴中的钾离子、钠离子的交换速度,同时,在上述初次盐浴时间内,第一离子交换浴中的钾离子、钠离子能够充分地与微晶玻璃中的多个离子进行交换。In certain embodiments, the first ion exchange bath comprises 0% by weight to 20% by weight of potassium nitrate, and 0% by weight to 10% by weight of sodium nitrate, and the temperature of the first ion exchange bath is 400 ° C - 600 °C, the time of the first salt bath is from 300 minutes to 720 minutes. The first ion exchange bath can increase the exchange rate of the plurality of ions in the glass ceramics with the potassium ions and the sodium ions in the first ion exchange bath at the above temperature, and at the same time, the first ion exchange time in the first salt bath time The potassium ions and sodium ions in the bath can be sufficiently exchanged with a plurality of ions in the glass ceramics.
在某些实施方式中,所述第二离子交换浴包括5重量%-20重量%的硝酸钾,所述第二离子交换浴的温度为400℃-500℃,所述二次盐浴的时间为5分钟-30分钟。第二离子交换浴在上述温度下能够提升微晶玻璃中的多个离子与第二离子交换浴中的钾离子的交换速度,同时,在上述初次盐浴时间内,第二离子交换浴中的钾离子能够充分地与微晶玻璃中的多个离子进行交换。In certain embodiments, the second ion exchange bath comprises 5% by weight to 20% by weight of potassium nitrate, and the temperature of the second ion exchange bath is between 400 ° C and 500 ° C, the time of the secondary salt bath It is 5 minutes to 30 minutes. The second ion exchange bath can increase the exchange rate of the plurality of ions in the glass ceramics with the potassium ions in the second ion exchange bath at the above temperature, and at the same time, in the first salt bath time, in the second ion exchange bath Potassium ions can be sufficiently exchanged with a plurality of ions in the glass-ceramic.
在某些实施方式中,所述微晶玻璃盖板的制作方法还包括:清洗所述初次强化微晶玻璃。由于待强化的微晶玻璃经过第一离子交换浴进行初次强化后,初次强化微晶玻璃的表面会粘附第一离子交换浴及被置换至第一离子交换浴中的离子,通过清洗初次强化微晶玻璃能够减小杂质对第二离子交换浴的影响。In some embodiments, the method of fabricating the glass-ceramic cover further comprises: washing the primary strengthened glass ceramic. Since the glass ceramic to be strengthened is firstly strengthened by the first ion exchange bath, the surface of the first strengthened glass ceramic adheres to the first ion exchange bath and the ions displaced into the first ion exchange bath, and is first strengthened by washing. The glass ceramics can reduce the influence of impurities on the second ion exchange bath.
在某些实施方式中,所述制作方法还包括:In some embodiments, the manufacturing method further includes:
提供一微晶玻璃原材;Providing a glass-ceramic material;
对所述微晶玻璃原材进行晶化处理以得到晶化微晶玻璃;Crystallizing the glass ceramic raw material to obtain crystallized glass ceramics;
切割所述晶化微晶玻璃以得到细化微晶玻璃;Cutting the crystallized glass ceramic to obtain a refined glass ceramic;
研磨所述细化微晶玻璃;及Grinding the refined glass ceramic; and
清洗所述细化微晶玻璃以得到所述待强化处理的微晶玻璃。The refined glass ceramic is washed to obtain the glass ceramic to be strengthened.
如此,本实施方式能够获得的细化微晶玻璃具有合适的尺寸大小及结构、光滑的表面质量及更细小的晶粒大小。Thus, the refined glass ceramics obtainable by the present embodiment have a suitable size and structure, a smooth surface quality, and a finer grain size.
在某些实施方式中,所述切割所述晶化微晶玻璃以得到细化微晶玻璃的步骤包括:In some embodiments, the step of cutting the crystallized glass ceramic to obtain a refined glass ceramic comprises:
切割所述晶化微晶玻璃以得到片状微晶玻璃;Cutting the crystallized glass ceramic to obtain a sheet glass ceramic;
对所述片状微晶玻璃进行切割以得到所述细化微晶玻璃。The sheet glass ceramic is cut to obtain the refined glass ceramic.
如此,本实施方式的制作方法能够得到合适的尺寸大小、结构的细化微晶玻璃。As described above, in the production method of the present embodiment, it is possible to obtain a fine crystallized glass having an appropriate size and structure.
在某些实施方式中,所述制作方法还包括:提供一微晶玻璃原材;对所述微晶玻璃原材进行晶化处理以得到晶化微晶玻璃;切割所述晶化微晶玻璃以得到细化微晶玻璃;研磨所述细化微晶玻璃;及,清洗所述细化微晶玻璃以得到所述待强化处理的微晶玻璃。如此,通过热弯细化微晶玻璃能够得到合适形状的微晶玻璃。In some embodiments, the manufacturing method further includes: providing a glass-ceramic material; crystallizing the glass-ceramic material to obtain crystallized glass-ceramic; cutting the crystallized glass-ceramic And obtaining the refined glass ceramic; grinding the refined glass ceramic; and cleaning the refined glass ceramic to obtain the glass ceramic to be strengthened. Thus, a glass ceramic of a suitable shape can be obtained by refining the glass ceramic by hot bending.
在某些实施方式中,热弯所述细化微晶玻璃的温度为650℃-850℃,热弯所述细化微晶玻璃的时间为10秒-60秒,热弯所述细化微晶玻璃的压力为0.1MPa-0.5MPa。在上述热弯压力、温度及时间下得到的微晶玻璃具有较高的强度、并且微晶玻璃不会恢复原来的形状。In some embodiments, the temperature of the refined glass ceramic is 650 ° C - 850 ° C, and the time for refining the glass ceramic is 10 seconds - 60 seconds, and the thinning is performed by hot bending. The pressure of the crystal glass is from 0.1 MPa to 0.5 MPa. The glass ceramic obtained under the above bending pressure, temperature and time has a high strength, and the glass ceramic does not return to its original shape.
在某些实施方式中,热弯所述细化微晶玻璃的温度为700℃-750℃,热弯所述细化微晶玻璃的时间为20秒-40秒,热弯所述细化微晶玻璃的压力为0.2MPa-0.3MPa。在上述热弯压力、温度及时间下得到的微晶玻璃具有较高的强度、并且微晶玻璃不会恢复原来的形状。In some embodiments, the temperature of the refined glass ceramic is 700 ° C - 750 ° C, and the time for refining the glass ceramic is 20 seconds - 40 seconds, and the thinning is performed by hot bending. The pressure of the crystal glass is 0.2 MPa to 0.3 MPa. The glass ceramic obtained under the above bending pressure, temperature and time has a high strength, and the glass ceramic does not return to its original shape.
本发明的实施方式的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实施方式的实践了解到。The additional aspects and advantages of the embodiments of the present invention will be set forth in part in the description which follows.
附图说明DRAWINGS
本发明的上述和/或附加的方面和优点从结合下面附图对实施方式的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from
图1是本发明某些实施方式的微晶玻璃的强化方法的流程示意图。1 is a schematic flow chart of a method for strengthening a glass ceramic according to some embodiments of the present invention.
图2是本发明某些实施方式的微晶玻璃的强化方法的原理示意图。2 is a schematic diagram showing the principle of a method for strengthening a glass ceramic according to some embodiments of the present invention.
图3是本发明某些实施方式的微晶玻璃的强化方法的流程示意图。3 is a schematic flow chart of a method for strengthening a glass ceramic according to some embodiments of the present invention.
图4是本发明某些实施方式的微晶玻璃的强化方法的原理示意图。4 is a schematic diagram showing the principle of a method for strengthening a glass ceramic according to some embodiments of the present invention.
图5是本发明某些实施方式的微晶玻璃盖板的制作方法的流程示意图。FIG. 5 is a schematic flow chart of a method for fabricating a glass-ceramic cover according to some embodiments of the present invention.
图6是本发明某些实施方式的微晶玻璃盖板的制作方法的原理示意图。6 is a schematic diagram showing the principle of a method for fabricating a glass-ceramic cover according to some embodiments of the present invention.
图7是本发明某些实施方式的微晶玻璃盖板的制作方法的流程示意图。7 is a schematic flow chart of a method of fabricating a glass-ceramic cover according to some embodiments of the present invention.
图8是本发明某些实施方式的微晶玻璃盖板的制作方法的原理示意图。8 is a schematic diagram showing the principle of a method for fabricating a glass-ceramic cover according to some embodiments of the present invention.
图9是本发明某些实施方式的微晶玻璃盖板的制作方法的流程示意图。9 is a schematic flow chart of a method of fabricating a glass-ceramic cover according to some embodiments of the present invention.
图10是本发明某些实施方式的微晶玻璃盖板的制作方法的原理示意图。FIG. 10 is a schematic diagram showing the principle of a method for fabricating a glass-ceramic cover according to some embodiments of the present invention.
图11是本发明某些实施方式的微晶玻璃盖板的制作方法的流程示意图。11 is a schematic flow chart of a method of fabricating a glass-ceramic cover according to some embodiments of the present invention.
图12是本发明某些实施方式的微晶玻璃盖板的制作方法的流程示意图。12 is a schematic flow chart of a method of fabricating a glass-ceramic cover according to some embodiments of the present invention.
图13是本发明某些实施方式的微晶玻璃盖板的制作方法的原理示意图。13 is a schematic diagram showing the principle of a method for fabricating a glass-ceramic cover according to some embodiments of the present invention.
具体实施方式Detailed ways
下面详细描述本发明的实施方式,所述实施方式的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施方式是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。The embodiments of the present invention are described in detail below, and the examples of the embodiments are illustrated in the drawings, wherein the same or similar reference numerals indicate the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the drawings are intended to be illustrative of the invention and are not to be construed as limiting.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个所述特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Orientations of "post", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc. The positional relationship is based on the orientation or positional relationship shown in the drawings, and is merely for the convenience of the description of the present invention and the simplified description, and is not intended to indicate or imply that the device or component referred to has a specific orientation, and is constructed and operated in a specific orientation. Therefore, it should not be construed as limiting the invention. Moreover, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" or "second" may include one or more of the described features either explicitly or implicitly. In the description of the present invention, the meaning of "a plurality" is two or more unless specifically and specifically defined otherwise.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接或可以相互通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installation", "connected", and "connected" are to be understood broadly, and may be fixed or detachable, for example, unless otherwise explicitly defined and defined. Connected, or integrally connected; may be mechanically connected, may be electrically connected or may communicate with each other; may be directly connected, or may be indirectly connected through an intermediate medium, may be internal communication of two elements or interaction of two elements relationship. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood on a case-by-case basis.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方, 或仅仅表示第一特征水平高度小于第二特征。In the present invention, the first feature "on" or "under" the second feature may include direct contact of the first and second features, and may also include first and second features, unless otherwise specifically defined and defined. It is not in direct contact but through additional features between them. Moreover, the first feature "above", "above" and "above" the second feature includes the first feature directly above and above the second feature, or merely indicating that the first feature level is higher than the second feature. The first feature "below", "below" and "below" the second feature includes the first feature directly below and below the second feature, or merely the first feature level being less than the second feature.
下文的公开提供了许多不同的实施方式或例子用来实现本发明的不同结构。为了简化本发明的公开,下文中对特定例子的部件和设置进行描述。当然,它们仅仅为示例,并且目的不在于限制本发明。此外,本发明可以在不同例子中重复参考数字和/或参考字母,这种重复是为了简化和清楚的目的,其本身不指示所讨论各种实施方式和/或设置之间的关系。此外,本发明提供了的各种特定的工艺和材料的例子,但是本领域普通技术人员可以意识到其他工艺的应用和/或其他材料的使用。The following disclosure provides many different embodiments or examples for implementing different structures of the present invention. In order to simplify the disclosure of the present invention, the components and arrangements of the specific examples are described below. Of course, they are merely examples and are not intended to limit the invention. In addition, the present invention may be repeated with reference to the numerals and/or reference numerals in the various examples, which are for the purpose of simplicity and clarity, and do not indicate the relationship between the various embodiments and/or arrangements discussed. Moreover, the present invention provides examples of various specific processes and materials, but one of ordinary skill in the art will recognize the use of other processes and/or the use of other materials.
请参阅图1及图2,本发明实施方式的微晶玻璃10的强化方法包括:Referring to FIG. 1 and FIG. 2, a method for strengthening the glass ceramic 10 according to an embodiment of the present invention includes:
S11,提供第一离子交换浴101及第二离子交换浴102,第一离子交换浴101包括硝酸钾与硝酸钠,第二离子交换浴102包括硝酸钾;S11, providing a first ion exchange bath 101 and a second ion exchange bath 102, the first ion exchange bath 101 comprises potassium nitrate and sodium nitrate, and the second ion exchange bath 102 comprises potassium nitrate;
S12,将待强化处理的微晶玻璃10放入第一离子交换浴101中进行初次盐浴以得到初次强化微晶玻璃20;及S12, the glass ceramics 10 to be intensified are placed in the first ion exchange bath 101 for a primary salt bath to obtain the primary strengthened glass ceramics 20;
S14,将初次强化微晶玻璃20放入第二离子交换浴102中进行二次盐浴以得到二次强化微晶玻璃30。In S14, the primary strengthened glass ceramics 20 is placed in the second ion exchange bath 102 to perform a secondary salt bath to obtain the secondary strengthened glass ceramics 30.
具体地,本发明实施方式的微晶玻璃可以为硼系微晶玻璃或铝系微晶玻璃。第一离子交换浴101由硝酸钾、硝酸钠溶解与溶剂形成。其中,溶剂可以为质子极性溶剂,例如,溶剂可以为水、甲醇、乙醇、异丙醇、硝基甲烷、甲酸、乙酸、乙二醇、1,3-丙二醇、甘油中的任意一种或多种组合形成。类似地,溶剂还可以为非质子极性溶剂,例如,溶剂可以为丙酮、乙酸乙酯、乙腈、二甲亚砜、四氢呋喃、二甲基甲酰胺中的任意一种或多种组合形成。此外,溶剂可为不同比例的质子溶剂和非质子溶剂的组合形成。第二离子交换浴102由硝酸钾与溶剂形成,该溶剂可以与第一离子交换浴101中的溶剂成分相同,溶剂成分的含量可以不相同。Specifically, the glass ceramics of the embodiment of the present invention may be a boron-based glass ceramic or an aluminum-based glass ceramic. The first ion exchange bath 101 is formed by dissolving potassium nitrate and sodium nitrate with a solvent. Wherein, the solvent may be a protic polar solvent, for example, the solvent may be any one of water, methanol, ethanol, isopropanol, nitromethane, formic acid, acetic acid, ethylene glycol, 1,3-propanediol, glycerin or A variety of combinations are formed. Similarly, the solvent may also be an aprotic polar solvent, for example, the solvent may be formed by any one or a combination of acetone, ethyl acetate, acetonitrile, dimethyl sulfoxide, tetrahydrofuran, dimethylformamide. Further, the solvent may be formed in a combination of protic solvents and aprotic solvents in different ratios. The second ion exchange bath 102 is formed of potassium nitrate and a solvent which may be the same as the solvent component in the first ion exchange bath 101, and the content of the solvent component may be different.
当待强化的微晶玻璃10放入第一离子交换浴101中进行初次盐浴时,微晶玻璃10中的多个离子与第一离子交换浴101中的钾离子、钠离子进行交换。其中,“交换”指将来自第一离子交换浴101中的阳离子(钾离子、钠离子)引入微晶玻璃10(或者微晶玻璃10的表面部分)中并使第一离子交换浴101中的阳离子置换微晶玻璃10中具有相同价态/电荷/氧化状态的阳离子;或者,“交换”还可以指将来自第一离子交换浴101中的阳离子(钾离子、钠离子)引入微晶玻璃10(或者微晶玻璃10的表面部分)中并使第一离子交换浴101中的阳离子置换微晶玻璃10中具有不相同价态/电荷/氧化状态的阳离子。When the glass ceramics 10 to be strengthened are placed in the first ion exchange bath 101 for the initial salt bath, a plurality of ions in the glass ceramics 10 are exchanged with potassium ions and sodium ions in the first ion exchange bath 101. Here, "exchange" means introducing a cation (potassium ion, sodium ion) from the first ion exchange bath 101 into the glass ceramics 10 (or a surface portion of the glass ceramic 10) and making it in the first ion exchange bath 101. The cation replaces the cation having the same valence state/charge/oxidation state in the glass-ceramics 10; alternatively, "exchange" may also mean introducing the cation (potassium ion, sodium ion) from the first ion exchange bath 101 into the glass-ceramic 10 (or the surface portion of the glass-ceramics 10) and the cations in the first ion exchange bath 101 are substituted for cations having different valence/charge/oxidation states in the glass-ceramics 10.
当初次强化微晶玻璃20放入第二离子交换浴102中进行二次盐浴时,初次强化微晶玻璃20中的多个离子与第二离子交换浴102中的钾离子进行交换。When the primary strengthened glass ceramics 20 is placed in the second ion exchange bath 102 for the secondary salt bath, the plurality of ions in the first strengthened glass ceramics 20 are exchanged with the potassium ions in the second ion exchange bath 102.
从表1可以看出本发明实施方式的微晶玻璃10的强化方法能够使微晶玻璃10的光线 透过率大于或等于88%的前提下,提升了微晶玻璃10的线膨胀系数、硬度、弯曲应力及强度,并且减小了介电损耗。It can be seen from Table 1 that the strengthening method of the glass ceramics 10 according to the embodiment of the present invention can increase the linear expansion coefficient and hardness of the glass ceramics 10 under the premise that the light transmittance of the glass ceramics 10 is greater than or equal to 88%. , bending stress and strength, and reducing dielectric loss.
表1Table 1
微晶玻璃Glass ceramic 铝硅酸盐强化玻璃Aluminosilicate tempered glass
透过率(550nm)Transmittance (550nm) 89.3%89.3% 91.0%91.0%
线膨胀系数α×10 -7/℃(0-300℃) Linear expansion coefficient α×10 -7 /°C (0-300°C) 9191 7878
介电常数(1GHz)Dielectric constant (1GHz) 5-65-6 7.17.1
介电损耗(1GHz)Dielectric loss (1GHz) 0.00030.0003 0.010.01
维氏硬度(200gf)Vickers hardness (200gf) 730730 580580
四点弯曲应力(MPa)Four point bending stress (MPa) 10001000 640640
钢球落下强度(132g)Steel ball drop strength (132g) 9090 3535
化学强化层(μm)Chemical strengthening layer (μm) ≥54≥54 ≥160≥160
本发明实施微晶玻璃10的强化方法通过将待强化的微晶玻璃10依次放入第一离子交换浴101及第二离子交换浴102中进行两次盐浴,提升了微晶玻璃10的线膨胀系数、硬度、弯曲应力及强度,并且减小了介电损耗。The method for strengthening the glass-ceramics 10 of the present invention enhances the line of the glass-ceramics 10 by sequentially placing the glass-ceramics 10 to be strengthened into the first ion exchange bath 101 and the second ion exchange bath 102 in two salt baths. Expansion coefficient, hardness, bending stress and strength, and reduced dielectric loss.
请参阅图1及图2,在某些实施方式中,第一离子交换浴101包括0重量%-20重量%硝酸钾、及0重量%-10重量%硝酸钠,第一离子交换浴101的温度为400℃-600℃,初次盐浴的时间为300分钟-720分钟。Referring to FIG. 1 and FIG. 2, in some embodiments, the first ion exchange bath 101 comprises 0% by weight to 20% by weight of potassium nitrate, and 0% by weight to 10% by weight of sodium nitrate, of the first ion exchange bath 101. The temperature is from 400 ° C to 600 ° C, and the initial salt bath time is from 300 minutes to 720 minutes.
具体地,第一离子交换浴101还包括溶剂,该溶剂可以为质子极性溶剂或非质子极性溶剂。第一离子交换浴101中的硝酸钾的重量百分比可以为0重量%、2重量%、4重量%、5重量%、6重量%、8重量%、10重量%、12重量%、14重量%、15重量%、16重量%、18重量%、20重量%中的任意一个,或者在上述任意两者之间取值。第一离子交换浴101中的硝酸钠的重量百分比可以为0重量%、1重量%、2重量%、3重量%、4重量%、5重量%、6重量%、7重量%、8重量%、9重量%、10重量%中的任意一个,或者在上述任意两者之间取值。第一离子交换浴101的温度为400℃、425℃、450℃、475℃、500℃、525℃、550℃、575℃、600℃中的任意一个,或者在上述任意两者之间取值。初次盐浴的时间为300分钟、330分钟、360分钟、390分钟、400分钟、425分钟、450分钟、475分钟、500分钟、525分钟、550分钟、575分钟、600分钟、630分钟、660分钟、690分钟、700分钟、720分钟中的任意一个,或者在上述任意两者之间取值。Specifically, the first ion exchange bath 101 further includes a solvent, which may be a protic polar solvent or an aprotic polar solvent. The weight percentage of potassium nitrate in the first ion exchange bath 101 may be 0% by weight, 2% by weight, 4% by weight, 5% by weight, 6% by weight, 8% by weight, 10% by weight, 12% by weight, and 14% by weight. Any one of 15% by weight, 16% by weight, 18% by weight, and 20% by weight, or a value between any of the above. The weight percentage of sodium nitrate in the first ion exchange bath 101 may be 0% by weight, 1% by weight, 2% by weight, 3% by weight, 4% by weight, 5% by weight, 6% by weight, 7% by weight, and 8% by weight. Any one of 9% by weight and 10% by weight, or a value between any of the above. The temperature of the first ion exchange bath 101 is any one of 400 ° C, 425 ° C, 450 ° C, 475 ° C, 500 ° C, 525 ° C, 550 ° C, 575 ° C, 600 ° C, or between any two of the above. . The initial salt bath time is 300 minutes, 330 minutes, 360 minutes, 390 minutes, 400 minutes, 425 minutes, 450 minutes, 475 minutes, 500 minutes, 525 minutes, 550 minutes, 575 minutes, 600 minutes, 630 minutes, 660 minutes. Any one of 690 minutes, 700 minutes, and 720 minutes, or between any two of the above.
第一离子交换浴101在上述温度下能够提升微晶玻璃10中的多个离子与第一离子交换浴101中的钾离子、钠离子的交换速度,同时,在上述初次盐浴时间内,第一离子交换浴101中的钾离子、钠离子能够充分地与微晶玻璃10中的多个离子进行交换。The first ion exchange bath 101 can increase the exchange rate of the plurality of ions in the glass ceramics 10 with the potassium ions and the sodium ions in the first ion exchange bath 101 at the above temperature, and at the same time, in the first salt bath time, The potassium ions and sodium ions in the ion exchange bath 101 can be sufficiently exchanged with a plurality of ions in the glass ceramics 10.
请参阅图1及图2,在某些实施方式中,第一离子交换浴101包括5重量%-15重量%硝酸钾、及0.5重量%-5重量%硝酸钠,第一离子交换浴101的温度为450℃-500℃,初次盐浴的时间为400分钟-600分钟。Referring to FIG. 1 and FIG. 2, in some embodiments, the first ion exchange bath 101 comprises 5% by weight to 15% by weight potassium nitrate, and 0.5% by weight to 5% by weight sodium nitrate, of the first ion exchange bath 101. The temperature is from 450 ° C to 500 ° C, and the initial salt bath time is from 400 minutes to 600 minutes.
具体地,第一离子交换浴101还包括溶剂,该溶剂可以为质子极性溶剂或非质子极性溶剂。第一离子交换浴101中的硝酸钾的重量百分比可以为5重量%、6重量%、7重量%、8重量%、9重量%、10重量%、11重量%、12重量%、13重量%、14重量%、15重量%中的任意一个,或者在上述任意两者之间取值。第一离子交换浴101中的硝酸钠的重量百分比可以为0.5重量%、1重量%、1.5重量%、2重量%、2.5重量%、3重量%、3.5重量%、4重量%、4.5重量%、5重量%中的任意一个,或者在上述任意两者之间取值。第一离子交换浴101的温度为450℃、460℃、470℃、475℃、480℃、490℃、500℃中的任意一个,或者在上述任意两者之间取值。初次盐浴的时间为400分钟、425分钟、450分钟、475分钟、500分钟、525分钟、550分钟、575分钟、600分钟中的任意一个,或者在上述任意两者之间取值。Specifically, the first ion exchange bath 101 further includes a solvent, which may be a protic polar solvent or an aprotic polar solvent. The weight percentage of potassium nitrate in the first ion exchange bath 101 may be 5% by weight, 6% by weight, 7% by weight, 8% by weight, 9% by weight, 10% by weight, 11% by weight, 12% by weight, and 13% by weight. Any one of 14% by weight and 15% by weight, or a value between any of the above. The weight percentage of sodium nitrate in the first ion exchange bath 101 may be 0.5% by weight, 1% by weight, 1.5% by weight, 2% by weight, 2.5% by weight, 3% by weight, 3.5% by weight, 4% by weight, 4.5% by weight. Any one of 5% by weight, or a value between any two of the above. The temperature of the first ion exchange bath 101 is any one of 450 ° C, 460 ° C, 470 ° C, 475 ° C, 480 ° C, 490 ° C, and 500 ° C, or a value between any of the above. The time of the first salt bath is any one of 400 minutes, 425 minutes, 450 minutes, 475 minutes, 500 minutes, 525 minutes, 550 minutes, 575 minutes, 600 minutes, or a value between any two of the above.
第一离子交换浴101在上述温度下能够提升微晶玻璃10中的多个离子与第一离子交换浴101中的钾离子、钠离子的交换速度,同时,在上述初次盐浴时间内,第一离子交换浴101中的钾离子、钠离子能够充分地与微晶玻璃10中的多个离子进行交换。The first ion exchange bath 101 can increase the exchange rate of the plurality of ions in the glass ceramics 10 with the potassium ions and the sodium ions in the first ion exchange bath 101 at the above temperature, and at the same time, in the first salt bath time, The potassium ions and sodium ions in the ion exchange bath 101 can be sufficiently exchanged with a plurality of ions in the glass ceramics 10.
请参阅图1及图2,在某些实施方式中,第二离子交换浴102包括5重量%-20重量%的硝酸钾,第二离子交换浴102的温度为400℃-500℃,所述二次盐浴的时间为5分钟-30分钟。1 and 2, in some embodiments, the second ion exchange bath 102 includes 5% by weight to 20% by weight of potassium nitrate, and the second ion exchange bath 102 has a temperature of 400 ° C to 500 ° C. The time of the secondary salt bath is 5 minutes to 30 minutes.
具体地,第二离子交换浴102还包括溶剂,该溶剂可以为质子极性溶剂或非质子极性溶剂。第一离子交换浴101中的硝酸钾的重量百分比可以为5重量%、6重量%、7重量%、8重量%、9重量%、10重量%、11重量%、12重量%、13重量%、14重量%、15重量%、16重量%、17重量%、18重量%、19重量%、20重量%中的任意一个,或者在上述任意两者之间取值。第一离子交换浴101的温度为400℃、410℃、420℃、425℃、430℃、440℃、450℃、460℃、470℃、475℃、480℃、490℃、500℃中的任意一个,或者在上述任意两者之间取值。初次盐浴的时间为5分钟、10分钟、12分钟、15分钟、18分钟、20分钟、22分钟、25分钟、30分钟中的任意一个,或者在上述任意两者之间取值。Specifically, the second ion exchange bath 102 further includes a solvent, which may be a protic polar solvent or an aprotic polar solvent. The weight percentage of potassium nitrate in the first ion exchange bath 101 may be 5% by weight, 6% by weight, 7% by weight, 8% by weight, 9% by weight, 10% by weight, 11% by weight, 12% by weight, and 13% by weight. Any one of 14% by weight, 15% by weight, 16% by weight, 17% by weight, 18% by weight, 19% by weight, or 20% by weight, or a value between any of the above. The temperature of the first ion exchange bath 101 is any one of 400 ° C, 410 ° C, 420 ° C, 425 ° C, 430 ° C, 440 ° C, 450 ° C, 460 ° C, 470 ° C, 475 ° C, 480 ° C, 490 ° C, 500 ° C. One, or a value between any two of the above. The time of the first salt bath is any one of 5 minutes, 10 minutes, 12 minutes, 15 minutes, 18 minutes, 20 minutes, 22 minutes, 25 minutes, 30 minutes, or a value between any two of the above.
第二离子交换浴102在上述温度下能够提升微晶玻璃10中的多个离子与第二离子交换浴102中的钾离子的交换速度,同时,在上述初次盐浴时间内,第二离子交换浴102中的钾离子能够充分地与微晶玻璃10中的多个离子进行交换。The second ion exchange bath 102 can increase the exchange rate of the plurality of ions in the glass ceramics 10 with the potassium ions in the second ion exchange bath 102 at the above temperature, and at the same time, during the first salt bath time, the second ion exchange The potassium ions in the bath 102 can be sufficiently exchanged with a plurality of ions in the glass ceramics 10.
请参阅图3及图4,在某些实施方式中,微晶玻璃10的强化方法还包括:Referring to FIG. 3 and FIG. 4, in some embodiments, the strengthening method of the glass ceramic 10 further includes:
S13,清洗初次强化微晶玻璃20。S13, cleaning the primary strengthened glass-ceramics 20.
由于待强化的微晶玻璃10经过第一离子交换浴101进行初次强化后,初次强化微晶玻璃20的表面会粘附第一离子交换浴101及被置换至第一离子交换浴101中的离子,通过清洗初次强化微晶玻璃20能够减小杂质对第二离子交换浴102的影响。具体地,清洗出气强化微晶玻璃20所用的液体可以与第二离子交换浴102中的溶质相同或不相同。Since the glass ceramics 10 to be strengthened are subjected to initial strengthening by the first ion exchange bath 101, the surface of the first strengthened glass ceramic 20 adheres to the first ion exchange bath 101 and the ions displaced into the first ion exchange bath 101. The effect of impurities on the second ion exchange bath 102 can be reduced by cleaning the primary strengthened glass ceramics 20. Specifically, the liquid used to clean the gas-enriched glass ceramics 20 may be the same as or different from the solute in the second ion exchange bath 102.
请参阅图5及图6,本发明实施方式的微晶玻璃盖板100的制作方法包括:Referring to FIG. 5 and FIG. 6 , a method for fabricating a glass-ceramic cover 100 according to an embodiment of the present invention includes:
S11,提供第一离子交换浴101及第二离子交换浴102,第一离子交换浴101包括硝酸钾与硝酸钠,第二离子交换浴102包括硝酸钾;S11, providing a first ion exchange bath 101 and a second ion exchange bath 102, the first ion exchange bath 101 comprises potassium nitrate and sodium nitrate, and the second ion exchange bath 102 comprises potassium nitrate;
S12,将待强化处理的微晶玻璃10放入第一离子交换浴101中进行初次盐浴以得到初次强化微晶玻璃20;S12, the glass ceramics 10 to be strengthened is placed in the first ion exchange bath 101 for the initial salt bath to obtain the primary strengthened glass ceramics 20;
S14,将初次强化微晶玻璃20放入第二离子交换浴102中进行二次盐浴以得到二次强化微晶玻璃30;S14, the first strengthened glass-ceramic glass 20 is placed in the second ion exchange bath 102 for secondary salt bath to obtain secondary strengthened glass-ceramics 30;
S15,清洗二次强化微晶玻璃30;S15, cleaning the secondary strengthened glass-ceramics 30;
S16,在二次强化微晶玻璃30表面丝印电极层40;及S16, the electrode layer 40 is screen printed on the surface of the second strengthened glass ceramic 30; and
S17,在电极层40上镀膜50以形成微晶玻璃盖板100。S17, a film 50 is coated on the electrode layer 40 to form a glass-ceramic cover 100.
具体地,本发明实施方式的微晶玻璃可以为硼系微晶玻璃或铝系微晶玻璃。第一离子交换浴101由硝酸钾、硝酸钠溶解与溶剂形成。其中,溶剂可以为质子极性溶剂,例如,溶剂可以为水、甲醇、乙醇、异丙醇、硝基甲烷、甲酸、乙酸、乙二醇、1,3-丙二醇、甘油中的任意一种或多种组合形成。类似地,溶剂还可以为非质子极性溶剂,例如,溶剂可以为丙酮、乙酸乙酯、乙腈、二甲亚砜、四氢呋喃、二甲基甲酰胺中的任意一种或多种组合形成。此外,溶剂可为不同比例的质子溶剂和非质子溶剂的组合形成。第二离子交换浴102由硝酸钾与溶剂形成,该溶剂可以与第一离子交换浴101中的溶剂成分相同,溶剂成分的含量可以不相同。Specifically, the glass ceramics of the embodiment of the present invention may be a boron-based glass ceramic or an aluminum-based glass ceramic. The first ion exchange bath 101 is formed by dissolving potassium nitrate and sodium nitrate with a solvent. Wherein, the solvent may be a protic polar solvent, for example, the solvent may be any one of water, methanol, ethanol, isopropanol, nitromethane, formic acid, acetic acid, ethylene glycol, 1,3-propanediol, glycerin or A variety of combinations are formed. Similarly, the solvent may also be an aprotic polar solvent, for example, the solvent may be formed by any one or a combination of acetone, ethyl acetate, acetonitrile, dimethyl sulfoxide, tetrahydrofuran, dimethylformamide. Further, the solvent may be formed in a combination of protic solvents and aprotic solvents in different ratios. The second ion exchange bath 102 is formed of potassium nitrate and a solvent which may be the same as the solvent component in the first ion exchange bath 101, and the content of the solvent component may be different.
当待强化的微晶玻璃10放入第一离子交换浴101中进行初次盐浴时,微晶玻璃10中的多个离子与第一离子交换浴101中的钾离子、钠离子进行交换。其中,“交换”指将来自第一离子交换浴101中的阳离子(钾离子、钠离子)引入微晶玻璃10(或者微晶玻璃10的表面部分)中并使第一离子交换浴101中的阳离子置换微晶玻璃10中具有相同价态/电荷/氧化状态的阳离子;或者,“交换”还可以指将来自第一离子交换浴101中的阳离子(钾离子、钠离子)引入微晶玻璃10(或者微晶玻璃10的表面部分)中并使第一离子交换浴101中的阳离子置换微晶玻璃10中具有不相同价态/电荷/氧化状态的阳离子。When the glass ceramics 10 to be strengthened are placed in the first ion exchange bath 101 for the initial salt bath, a plurality of ions in the glass ceramics 10 are exchanged with potassium ions and sodium ions in the first ion exchange bath 101. Here, "exchange" means introducing a cation (potassium ion, sodium ion) from the first ion exchange bath 101 into the glass ceramics 10 (or a surface portion of the glass ceramic 10) and making it in the first ion exchange bath 101. The cation replaces the cation having the same valence state/charge/oxidation state in the glass-ceramics 10; alternatively, "exchange" may also mean introducing the cation (potassium ion, sodium ion) from the first ion exchange bath 101 into the glass-ceramic 10 (or the surface portion of the glass-ceramics 10) and the cations in the first ion exchange bath 101 are substituted for cations having different valence/charge/oxidation states in the glass-ceramics 10.
当初次强化微晶玻璃20放入第二离子交换浴102中进行二次盐浴时,初次强化微晶玻璃20中的多个离子与第二离子交换浴102中的钾离子进行交换。When the primary strengthened glass ceramics 20 is placed in the second ion exchange bath 102 for the secondary salt bath, the plurality of ions in the first strengthened glass ceramics 20 are exchanged with the potassium ions in the second ion exchange bath 102.
从表1可以看出本发明实施方式的微晶玻璃10的强化方法能够使微晶玻璃10的光线 透过率大于或等于88%的前提下,提升了微晶玻璃10的线膨胀系数、硬度、弯曲应力及强度,并且减小了介电损耗。It can be seen from Table 1 that the strengthening method of the glass ceramics 10 according to the embodiment of the present invention can increase the linear expansion coefficient and hardness of the glass ceramics 10 under the premise that the light transmittance of the glass ceramics 10 is greater than or equal to 88%. , bending stress and strength, and reducing dielectric loss.
电极层40可以为触控电极层,当电极层40为触控电极层时,电极层40包括触控电极及电极引线。膜50可以为绝缘膜,绝缘层用于隔绝电极层40与空气接触以避免电极层40被氧化。The electrode layer 40 can be a touch electrode layer. When the electrode layer 40 is a touch electrode layer, the electrode layer 40 includes a touch electrode and an electrode lead. The film 50 may be an insulating film for insulating the electrode layer 40 from contact with air to prevent the electrode layer 40 from being oxidized.
本发明实施的微晶玻璃盖板100的制作方法通过将待强化的微晶玻璃10依次放入第一离子交换浴101及第二离子交换浴102中进行两次盐浴,提升了微晶玻璃盖板100的线膨胀系数、硬度、弯曲应力及强度,并且减小了介电损耗。The method for fabricating the glass-ceramic cover 100 of the present invention improves the glass-ceramic by sequentially placing the glass-ceramics 10 to be strengthened into the first ion exchange bath 101 and the second ion exchange bath 102 in two salt baths. The coefficient of linear expansion, hardness, bending stress, and strength of the cap plate 100, and dielectric loss are reduced.
在某些实施方式中,第一离子交换浴101包括0重量%-20重量%硝酸钾、及0重量%-10重量%硝酸钠,第一离子交换浴101的温度为400℃-600℃,初次盐浴的时间为300分钟-720分钟。In some embodiments, the first ion exchange bath 101 comprises 0% by weight to 20% by weight of potassium nitrate, and 0% by weight to 10% by weight of sodium nitrate, and the temperature of the first ion exchange bath 101 is 400 ° C to 600 ° C, The initial salt bath time is between 300 minutes and 720 minutes.
具体地,第一离子交换浴101还包括溶剂,该溶剂可以为质子极性溶剂或非质子极性溶剂。第一离子交换浴101中的硝酸钾的重量百分比可以为0重量%、2重量%、4重量%、5重量%、6重量%、8重量%、10重量%、12重量%、14重量%、15重量%、16重量%、18重量%、20重量%中的任意一个,或者在上述任意两者之间取值。第一离子交换浴101中的硝酸钠的重量百分比可以为0重量%、1重量%、2重量%、3重量%、4重量%、5重量%、6重量%、7重量%、8重量%、9重量%、10重量%中的任意一个,或者在上述任意两者之间取值。第一离子交换浴101的温度为400℃、425℃、450℃、475℃、500℃、525℃、550℃、575℃、600℃中的任意一个,或者在上述任意两者之间取值。初次盐浴的时间为300分钟、330分钟、360分钟、390分钟、400分钟、425分钟、450分钟、475分钟、500分钟、525分钟、550分钟、575分钟、600分钟、630分钟、660分钟、690分钟、700分钟、720分钟中的任意一个,或者在上述任意两者之间取值。Specifically, the first ion exchange bath 101 further includes a solvent, which may be a protic polar solvent or an aprotic polar solvent. The weight percentage of potassium nitrate in the first ion exchange bath 101 may be 0% by weight, 2% by weight, 4% by weight, 5% by weight, 6% by weight, 8% by weight, 10% by weight, 12% by weight, and 14% by weight. Any one of 15% by weight, 16% by weight, 18% by weight, and 20% by weight, or a value between any of the above. The weight percentage of sodium nitrate in the first ion exchange bath 101 may be 0% by weight, 1% by weight, 2% by weight, 3% by weight, 4% by weight, 5% by weight, 6% by weight, 7% by weight, and 8% by weight. Any one of 9% by weight and 10% by weight, or a value between any of the above. The temperature of the first ion exchange bath 101 is any one of 400 ° C, 425 ° C, 450 ° C, 475 ° C, 500 ° C, 525 ° C, 550 ° C, 575 ° C, 600 ° C, or between any two of the above. . The initial salt bath time is 300 minutes, 330 minutes, 360 minutes, 390 minutes, 400 minutes, 425 minutes, 450 minutes, 475 minutes, 500 minutes, 525 minutes, 550 minutes, 575 minutes, 600 minutes, 630 minutes, 660 minutes. Any one of 690 minutes, 700 minutes, and 720 minutes, or between any two of the above.
第一离子交换浴101在上述温度下能够提升微晶玻璃10中的多个离子与第一离子交换浴101中的钾离子、钠离子的交换速度,同时,在上述初次盐浴时间内,第一离子交换浴101中的钾离子、钠离子能够充分地与微晶玻璃10中的多个离子进行交换。The first ion exchange bath 101 can increase the exchange rate of the plurality of ions in the glass ceramics 10 with the potassium ions and the sodium ions in the first ion exchange bath 101 at the above temperature, and at the same time, in the first salt bath time, The potassium ions and sodium ions in the ion exchange bath 101 can be sufficiently exchanged with a plurality of ions in the glass ceramics 10.
在某些实施方式中,第一离子交换浴101包括5重量%-15重量%硝酸钾、及0.5重量%-5重量%硝酸钠,第一离子交换浴101的温度为450℃-500℃,初次盐浴的时间为400分钟-600分钟。In some embodiments, the first ion exchange bath 101 comprises 5% by weight to 15% by weight potassium nitrate, and 0.5% by weight to 5% by weight sodium nitrate, and the temperature of the first ion exchange bath 101 is 450 ° C to 500 ° C. The initial salt bath time is between 400 minutes and 600 minutes.
具体地,第一离子交换浴101还包括溶剂,该溶剂可以为质子极性溶剂或非质子极性溶剂。第一离子交换浴101中的硝酸钾的重量百分比可以为5重量%、6重量%、7重量%、8重量%、9重量%、10重量%、11重量%、12重量%、13重量%、14重量%、15重量%中的任意一个,或者在上述任意两者之间取值。第一离子交换浴101中的硝酸钠的重量百分 比可以为0.5重量%、1重量%、1.5重量%、2重量%、2.5重量%、3重量%、3.5重量%、4重量%、4.5重量%、5重量%中的任意一个,或者在上述任意两者之间取值。第一离子交换浴101的温度为450℃、460℃、470℃、475℃、480℃、490℃、500℃中的任意一个,或者在上述任意两者之间取值。初次盐浴的时间为400分钟、425分钟、450分钟、475分钟、500分钟、525分钟、550分钟、575分钟、600分钟中的任意一个,或者在上述任意两者之间取值。Specifically, the first ion exchange bath 101 further includes a solvent, which may be a protic polar solvent or an aprotic polar solvent. The weight percentage of potassium nitrate in the first ion exchange bath 101 may be 5% by weight, 6% by weight, 7% by weight, 8% by weight, 9% by weight, 10% by weight, 11% by weight, 12% by weight, and 13% by weight. Any one of 14% by weight and 15% by weight, or a value between any of the above. The weight percentage of sodium nitrate in the first ion exchange bath 101 may be 0.5% by weight, 1% by weight, 1.5% by weight, 2% by weight, 2.5% by weight, 3% by weight, 3.5% by weight, 4% by weight, 4.5% by weight. Any one of 5% by weight, or a value between any two of the above. The temperature of the first ion exchange bath 101 is any one of 450 ° C, 460 ° C, 470 ° C, 475 ° C, 480 ° C, 490 ° C, and 500 ° C, or a value between any of the above. The time of the first salt bath is any one of 400 minutes, 425 minutes, 450 minutes, 475 minutes, 500 minutes, 525 minutes, 550 minutes, 575 minutes, 600 minutes, or a value between any two of the above.
第一离子交换浴101在上述温度下能够提升微晶玻璃10中的多个离子与第一离子交换浴101中的钾离子、钠离子的交换速度,同时,在上述初次盐浴时间内,第一离子交换浴101中的钾离子、钠离子能够充分地与微晶玻璃10中的多个离子进行交换。The first ion exchange bath 101 can increase the exchange rate of the plurality of ions in the glass ceramics 10 with the potassium ions and the sodium ions in the first ion exchange bath 101 at the above temperature, and at the same time, in the first salt bath time, The potassium ions and sodium ions in the ion exchange bath 101 can be sufficiently exchanged with a plurality of ions in the glass ceramics 10.
在某些实施方式中,第二离子交换浴102包括5重量%-20重量%的硝酸钾,第二离子交换浴102的温度为400℃-500℃,所述二次盐浴的时间为5分钟-30分钟。In certain embodiments, the second ion exchange bath 102 comprises from 5% by weight to 20% by weight potassium nitrate, the second ion exchange bath 102 has a temperature of from 400 ° C to 500 ° C, and the secondary salt bath has a time of 5 Minutes - 30 minutes.
具体地,第二离子交换浴102还包括溶剂,该溶剂可以为质子极性溶剂或非质子极性溶剂。第一离子交换浴101中的硝酸钾的重量百分比可以为5重量%、6重量%、7重量%、8重量%、9重量%、10重量%、11重量%、12重量%、13重量%、14重量%、15重量%、16重量%、17重量%、18重量%、19重量%、20重量%中的任意一个,或者在上述任意两者之间取值。第一离子交换浴101的温度为400℃、410℃、420℃、425℃、430℃、440℃、450℃、460℃、470℃、475℃、480℃、490℃、500℃中的任意一个,或者在上述任意两者之间取值。初次盐浴的时间为5分钟、10分钟、12分钟、15分钟、18分钟、20分钟、22分钟、25分钟、30分钟中的任意一个,或者在上述任意两者之间取值。Specifically, the second ion exchange bath 102 further includes a solvent, which may be a protic polar solvent or an aprotic polar solvent. The weight percentage of potassium nitrate in the first ion exchange bath 101 may be 5% by weight, 6% by weight, 7% by weight, 8% by weight, 9% by weight, 10% by weight, 11% by weight, 12% by weight, and 13% by weight. Any one of 14% by weight, 15% by weight, 16% by weight, 17% by weight, 18% by weight, 19% by weight, or 20% by weight, or a value between any of the above. The temperature of the first ion exchange bath 101 is any one of 400 ° C, 410 ° C, 420 ° C, 425 ° C, 430 ° C, 440 ° C, 450 ° C, 460 ° C, 470 ° C, 475 ° C, 480 ° C, 490 ° C, 500 ° C. One, or a value between any two of the above. The time of the first salt bath is any one of 5 minutes, 10 minutes, 12 minutes, 15 minutes, 18 minutes, 20 minutes, 22 minutes, 25 minutes, 30 minutes, or a value between any two of the above.
第二离子交换浴102在上述温度下能够提升微晶玻璃10中的多个离子与第二离子交换浴102中的钾离子的交换速度,同时,在上述初次盐浴时间内,第二离子交换浴102中的钾离子能够充分地与微晶玻璃10中的多个离子进行交换。The second ion exchange bath 102 can increase the exchange rate of the plurality of ions in the glass ceramics 10 with the potassium ions in the second ion exchange bath 102 at the above temperature, and at the same time, during the first salt bath time, the second ion exchange The potassium ions in the bath 102 can be sufficiently exchanged with a plurality of ions in the glass ceramics 10.
请参阅图7及图8,在某些实施方式中,微晶玻璃盖板100的制作方法还包括:Referring to FIG. 7 and FIG. 8 , in some embodiments, the method for manufacturing the glass-ceramic cover 100 further includes:
S13,清洗初次强化微晶玻璃20。S13, cleaning the primary strengthened glass-ceramics 20.
由于待强化的微晶玻璃10经过第一离子交换浴101进行初次强化后,初次强化微晶玻璃20的表面会粘附第一离子交换浴101及被置换至第一离子交换浴101中的离子,通过清洗初次强化微晶玻璃20能够减小杂质对第二离子交换浴102的影响。具体地,清洗出气强化微晶玻璃20所用的液体可以与第二离子交换浴102中的溶质相同或不相同。Since the glass ceramics 10 to be strengthened are subjected to initial strengthening by the first ion exchange bath 101, the surface of the first strengthened glass ceramic 20 adheres to the first ion exchange bath 101 and the ions displaced into the first ion exchange bath 101. The effect of impurities on the second ion exchange bath 102 can be reduced by cleaning the primary strengthened glass ceramics 20. Specifically, the liquid used to clean the gas-enriched glass ceramics 20 may be the same as or different from the solute in the second ion exchange bath 102.
请参阅图9及图10,本发明实施方式的微晶玻璃盖板100的制作方法还包括:Referring to FIG. 9 and FIG. 10, the method for fabricating the glass-ceramic cover 100 of the embodiment of the present invention further includes:
S01,提供一微晶玻璃原材60;S01, providing a glass-ceramic material 60;
S03,对微晶玻璃原材60进行核化及晶化处理以得到晶化微晶玻璃70;S03, nucleation and crystallization treatment of the glass-ceramic raw material 60 to obtain crystallized glass-ceramic 70;
S05,切割晶化微晶玻璃70以得到细化微晶玻璃80;S05, cutting crystallized glass ceramic 70 to obtain refined glass ceramic 80;
S07,研磨细化微晶玻璃80;S07, grinding and refining the crystallized glass 80;
S09,清洗细化微晶玻璃80以得到待强化处理的微晶玻璃10。S09, the fine glass ceramics 80 are cleaned to obtain the glass ceramics 10 to be strengthened.
具体地,微晶玻璃原材60的材料中可包含有晶核剂(例如,二氧化钛、二氧化锆),将微晶玻璃原材60在一定温度(例如,830℃)下进行核化及晶化处理能够得到晶粒更细小且结构更加均匀的晶化微晶玻璃70。切割晶化微晶玻璃70能够得到合适的尺寸大小、结构的细化微晶玻璃80,合适的结构可以理解为:细化微晶玻璃80上开设的孔、槽、倒角等结构。研磨细化微晶玻璃80能够使细化微晶玻璃80的表面更加光滑。清洗细化微晶玻璃90能够去除研磨细化微晶玻璃80后产生的细小颗粒。在一些实施方式中,清洗细化微晶玻璃80后得到的细化微晶玻璃80可以为待强化处理的微晶玻璃10。如此,本实施方式能够获得的细化微晶玻璃80具有合适的尺寸大小及结构、光滑的表面质量及更细小的晶粒大小。Specifically, the material of the glass-ceramic material 60 may include a nucleating agent (for example, titanium dioxide, zirconium dioxide), and the crystallized glass material 60 is nucleated and crystallized at a certain temperature (for example, 830 ° C). The crystallization treatment can obtain crystallized glass ceramics 70 having finer crystal grains and more uniform structure. Cutting the crystallized glass-ceramics 70 can obtain a fine-grained glass-ceramic 80 of a suitable size and structure. A suitable structure can be understood as refining the structure of holes, grooves, chamfers and the like formed on the glass-ceramics 80. Grinding and refining the crystallized glass 80 can make the surface of the refined glass ceramic 80 smoother. The cleaning and refining of the glass ceramics 90 can remove fine particles generated after grinding and refining the glass ceramics 80. In some embodiments, the refined glass ceramics 80 obtained after cleaning and refining the glass ceramics 80 may be the glass ceramics 10 to be strengthened. As such, the refined glass-ceramic 80 that can be obtained in the present embodiment has a suitable size and structure, a smooth surface quality, and a finer grain size.
请参阅图9及图11,在某些实施方式中,所述切割晶化微晶玻璃70以得到细化微晶玻璃80的步骤(步骤S05)包括:Referring to FIG. 9 and FIG. 11 , in some embodiments, the step of cutting the crystallized glass ceramic 70 to obtain the refined glass ceramics 80 (step S05 ) includes:
S051,切割晶化微晶玻璃70以得到片状微晶玻璃90;S051, cutting the crystallized glass ceramic 70 to obtain a sheet glass ceramic 90;
S052,对片状微晶玻璃90进行切割以得到细化微晶玻璃80。S052, the sheet glass ceramic 90 is cut to obtain a refined glass ceramic 80.
具体地,切割晶化微晶玻璃70得到的片状微晶玻璃90为用户所需要的合适的尺寸大小。对片状微晶玻璃90进行切割能够得到合适结构的细化微晶玻璃80,合适结构可以理解为:细化微晶玻璃80上开设的孔、槽、倒角等结构。如此,本实施方式的制作方法能够得到合适的尺寸大小、结构的细化微晶玻璃80。Specifically, the sheet-like glass ceramic 90 obtained by cutting the crystallized glass ceramic 70 is a suitable size required by the user. The dicing of the sheet-like glass-ceramics 90 can obtain a fine-grained glass-ceramic 80 of a suitable structure, and a suitable structure can be understood as a structure of refining pores, grooves, chamfers and the like formed on the glass-ceramics 80. As described above, in the production method of the present embodiment, the fine crystallized glass 80 having an appropriate size and structure can be obtained.
请参阅图12及图13,在某些实施方式中,微晶玻璃盖板100的制作方法还包括:Referring to FIG. 12 and FIG. 13 , in some embodiments, the method for manufacturing the glass-ceramic cover 100 further includes:
S01,提供一微晶玻璃原材60;S01, providing a glass-ceramic material 60;
S03,对微晶玻璃原材60进行核化及晶化处理以得到晶化微晶玻璃70;S03, nucleation and crystallization treatment of the glass-ceramic raw material 60 to obtain crystallized glass-ceramic 70;
S05,切割晶化微晶玻璃70以得到细化微晶玻璃80;S05, cutting crystallized glass ceramic 70 to obtain refined glass ceramic 80;
S07,研磨细化微晶玻璃80;S07, grinding and refining the crystallized glass 80;
S09,清洗细化微晶玻璃80;S09, cleaning and refining the crystallized glass 80;
S10,热弯细化微晶玻璃80以得到待强化处理的微晶玻璃10。S10, the glass ceramics 80 are thermally bent and refined to obtain the glass ceramics 10 to be strengthened.
具体地,热弯细化微晶玻璃80包括热弯细化微晶玻璃80的边缘以使微晶玻璃10的边缘形成曲面结构。如此,通过热弯细化微晶玻璃80能够得到合适形状的待强化处理的微晶玻璃10。Specifically, the thermally curved refining glass ceramic 80 includes thermally bending the edges of the glass ceramic 80 to form an edge of the glass ceramic 10 into a curved structure. Thus, the glass ceramics 10 to be reinforced by a suitable shape can be obtained by refining the glass ceramics 80 by thermal bending.
请参阅图12及图13,在某些实施方式中,热弯细化微晶玻璃80的温度为650℃-850℃,热弯细化微晶玻璃80的时间为10秒-60秒,热弯细化微晶玻璃80的压力为0.1MPa-0.5MPa。例如,热弯细化微晶玻璃80的温度可以为650℃、660℃、680℃、700℃、720℃、740℃、 760℃、780℃、800℃、820℃、840℃、850℃中的一个,或者在任意两者之间取值。热弯细化微晶玻璃80的时间可以为10秒、15秒、20秒、25秒、30秒、35秒、40秒、45秒、50秒、55秒、60秒中的一个,或者在任意两者之间取值。热弯细化微晶玻璃80的压力可以为0.1MPa、0.15MPa、0.2MPa、0.25MPa、0.3MPa、0.35MPa、0.4MPa、0.45MPa、0.5MPa中的一个,或者在任意两者之间取值。在上述热弯压力、温度及时间下得到的微晶玻璃10具有较高的强度、并且微晶玻璃10不会恢复原来的形状。Referring to FIG. 12 and FIG. 13 , in some embodiments, the temperature of the hot-bending and refining glass ceramics 80 is 650° C. to 850° C., and the time for thermally bending and refining the glass ceramics 80 is 10 seconds to 60 seconds. The pressure of the curved and refined glass-ceramics 80 is 0.1 MPa to 0.5 MPa. For example, the temperature of the hot-bending refining glass-ceramics 80 may be 650 ° C, 660 ° C, 680 ° C, 700 ° C, 720 ° C, 740 ° C, 760 ° C, 780 ° C, 800 ° C, 820 ° C, 840 ° C, 850 ° C One, or between any two. The time for hot bending to refine the glass ceramic 80 may be one of 10 seconds, 15 seconds, 20 seconds, 25 seconds, 30 seconds, 35 seconds, 40 seconds, 45 seconds, 50 seconds, 55 seconds, 60 seconds, or Take a value between any two. The pressure of the hot bending and refining glass ceramics 80 may be one of 0.1 MPa, 0.15 MPa, 0.2 MPa, 0.25 MPa, 0.3 MPa, 0.35 MPa, 0.4 MPa, 0.45 MPa, 0.5 MPa, or between any two. value. The glass ceramics 10 obtained under the above-mentioned hot bending pressure, temperature and time have high strength, and the glass ceramics 10 does not return to its original shape.
请参阅图12及图13,在某些实施方式中,热弯细化微晶玻璃80的温度为700℃-750℃,热弯细化微晶玻璃80的时间为20秒-40秒,热弯细化微晶玻璃80的压力为0.2MPa-0.3MPa。例如,热弯细化微晶玻璃80的温度可以为700℃、705℃、710℃、715℃、720℃、725℃、730℃、735℃、740℃、745℃、750℃中的一个,或者在任意两者之间取值。热弯细化微晶玻璃80的时间可以为20秒、22秒、24秒、25秒、26秒、28秒、30秒、32秒、34秒、35秒、36秒、38秒、40秒中的一个,或者在任意两者之间取值。热弯细化微晶玻璃80的压力可以为0.2MPa、0.22MPa、0.24MPa、0.25MPa、0.26MPa、0.28MPa、0.3MPa中的一个,或者在任意两者之间取值。在上述热弯压力、温度及时间下得到的微晶玻璃10具有较高的强度、并且微晶玻璃10不会恢复原来的形状。Referring to FIG. 12 and FIG. 13 , in some embodiments, the temperature of the hot-bending and refining glass ceramics 80 is 700° C. to 750° C., and the time for thermally bending and refining the glass ceramics 80 is 20 seconds to 40 seconds. The pressure of the curved and refined glass-ceramics 80 is 0.2 MPa to 0.3 MPa. For example, the temperature of the hot bending refining glass ceramics 80 may be one of 700 ° C, 705 ° C, 710 ° C, 715 ° C, 720 ° C, 725 ° C, 730 ° C, 735 ° C, 740 ° C, 745 ° C, 750 ° C, Or take a value between any two. The time for hot bending to refine the glass ceramic 80 may be 20 seconds, 22 seconds, 24 seconds, 25 seconds, 26 seconds, 28 seconds, 30 seconds, 32 seconds, 34 seconds, 35 seconds, 36 seconds, 38 seconds, 40 seconds. One of them, or a value between any two. The pressure of the hot bending and refining glass ceramics 80 may be one of 0.2 MPa, 0.22 MPa, 0.24 MPa, 0.25 MPa, 0.26 MPa, 0.28 MPa, and 0.3 MPa, or a value between any two. The glass ceramics 10 obtained under the above-mentioned hot bending pressure, temperature and time have high strength, and the glass ceramics 10 does not return to its original shape.
在本说明书的描述中,参考术语“某些实施方式”、“一个实施方式”、“一些实施方式”、“示意性实施方式”、“示例”、“具体示例”、或“一些示例”等的描述意指结合所述实施方式或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施方式或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施方式或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施方式或示例中以合适的方式结合。In the description of the present specification, reference is made to the terms "some embodiments", "one embodiment", "some embodiments", "illustrative embodiments", "example", "specific examples", or "some examples", etc. The descriptions of the specific features, structures, materials or features described in connection with the embodiments or examples are included in at least one embodiment or example of the invention. In the present specification, the schematic representation of the above terms does not necessarily mean the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个所述特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。Moreover, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" or "second" may include at least one of the features, either explicitly or implicitly. In the description of the present invention, the meaning of "a plurality" is at least two, such as two, three, etc., unless specifically defined otherwise.
尽管上面已经示出和描述了本发明的实施方式,可以理解的是,上述实施方式是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施方式进行变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it is understood that the above-described embodiments are illustrative and are not to be construed as limiting the scope of the invention. The scope of the invention is defined by the claims and their equivalents.

Claims (13)

  1. 一种微晶玻璃的强化方法,其特征在于,所述微晶玻璃的强化方法包括:A method for strengthening a glass ceramic, characterized in that the method for strengthening the glass ceramic comprises:
    提供第一离子交换浴及第二离子交换浴,所述第一离子交换浴包括硝酸钾与硝酸钠,所述第二离子交换浴包括硝酸钾;Providing a first ion exchange bath comprising potassium nitrate and sodium nitrate, and a second ion exchange bath comprising potassium nitrate;
    将待强化处理的微晶玻璃放入所述第一离子交换浴中进行初次盐浴以得到初次强化微晶玻璃;及Putting the crystallized glass to be intensively treated into the first ion exchange bath for a primary salt bath to obtain a primary strengthened glass ceramic; and
    将所述初次强化微晶玻璃放入所述第二离子交换浴中进行二次盐浴以得到二次强化微晶玻璃。The primary strengthened glass ceramic is placed in the second ion exchange bath to perform a secondary salt bath to obtain a secondary strengthened glass ceramic.
  2. 根据权利要求1所述强化方法,其特征在于,所述第一离子交换浴包括0重量%-20重量%硝酸钾、及0重量%-10重量%硝酸钠,所述第一离子交换浴的温度为400℃-600℃,所述初次盐浴的时间为300分钟-720分钟。The strengthening method according to claim 1, wherein said first ion exchange bath comprises 0% by weight to 20% by weight of potassium nitrate, and 0% by weight to 10% by weight of sodium nitrate, said first ion exchange bath The temperature is from 400 ° C to 600 ° C, and the time of the first salt bath is from 300 minutes to 720 minutes.
  3. 根据权利要求1所述强化方法,其特征在于,所述第二离子交换浴包括5重量%-20重量%的硝酸钾,所述第二离子交换浴的温度为400℃-500℃,所述二次盐浴的时间为5分钟-30分钟。The strengthening method according to claim 1, wherein the second ion exchange bath comprises 5% by weight to 20% by weight of potassium nitrate, and the temperature of the second ion exchange bath is 400 ° C to 500 ° C, The time of the secondary salt bath is 5 minutes to 30 minutes.
  4. 根据权利要求1所述强化方法,其特征在于,所述微晶玻璃的强化方法还包括:The strengthening method according to claim 1, wherein the strengthening method of the glass ceramic further comprises:
    清洗所述初次强化微晶玻璃。The primary strengthened glass ceramic is washed.
  5. 一种微晶玻璃盖板的制作方法,其特征在于,所述制作方法包括:A manufacturing method of a glass-ceramic cover plate, characterized in that the manufacturing method comprises:
    提供第一离子交换浴及第二离子交换浴,所述第一离子交换浴包括硝酸钾与硝酸钠,所述第二离子交换浴包括硝酸钾;Providing a first ion exchange bath comprising potassium nitrate and sodium nitrate, and a second ion exchange bath comprising potassium nitrate;
    将待强化处理的微晶玻璃放入所述第一离子交换浴中进行初次盐浴以得到初次强化微晶玻璃;Putting the crystallized glass to be intensively treated into the first ion exchange bath for a primary salt bath to obtain a primary strengthened glass ceramic;
    将所述初次强化微晶玻璃放入所述第二离子交换浴中进行二次盐浴以得到二次强化微晶玻璃;Putting the primary strengthened crystallized glass into the second ion exchange bath to perform a secondary salt bath to obtain a secondary strengthened glass ceramic;
    清洗所述二次强化微晶玻璃;Cleaning the secondary strengthened glass ceramics;
    在所述二次强化微晶玻璃表面丝印电极层;及Screening an electrode layer on the surface of the secondary strengthened glass ceramic; and
    在所述电极层上镀膜以形成所述微晶玻璃盖板。A film is coated on the electrode layer to form the glass-ceramic cover.
  6. 根据权利要求5所述制作方法,其特征在于,所述第一离子交换浴包括0重量%-20 重量%硝酸钾、及0重量%-10重量%硝酸钠,所述第一离子交换浴的温度为400℃-600℃,所述初次盐浴的时间为300分钟-720分钟。The method according to claim 5, wherein the first ion exchange bath comprises 0% by weight to 20% by weight of potassium nitrate, and 0% by weight to 10% by weight of sodium nitrate, of the first ion exchange bath. The temperature is from 400 ° C to 600 ° C, and the time of the first salt bath is from 300 minutes to 720 minutes.
  7. 根据权利要求5所述制作方法,其特征在于,所述第二离子交换浴包括5重量%-20重量%的硝酸钾,所述第二离子交换浴的温度为400℃-500℃,所述二次盐浴的时间为5分钟-30分钟。The method according to claim 5, wherein the second ion exchange bath comprises 5% by weight to 20% by weight of potassium nitrate, and the temperature of the second ion exchange bath is 400 ° C to 500 ° C, The time of the secondary salt bath is 5 minutes to 30 minutes.
  8. 根据权利要求5所述制作方法,其特征在于,所述微晶玻璃盖板的制作方法还包括:The manufacturing method according to claim 5, wherein the method for fabricating the glass-ceramic cover further comprises:
    清洗所述初次强化微晶玻璃。The primary strengthened glass ceramic is washed.
  9. 根据权利要求5所述制作方法,其特征在于,所述制作方法还包括:The manufacturing method according to claim 5, wherein the manufacturing method further comprises:
    提供一微晶玻璃原材;Providing a glass-ceramic material;
    对所述微晶玻璃原材进行晶化处理以得到晶化微晶玻璃;Crystallizing the glass ceramic raw material to obtain crystallized glass ceramics;
    切割所述晶化微晶玻璃以得到细化微晶玻璃;Cutting the crystallized glass ceramic to obtain a refined glass ceramic;
    研磨所述细化微晶玻璃;及Grinding the refined glass ceramic; and
    清洗所述细化微晶玻璃以得到所述待强化处理的微晶玻璃。The refined glass ceramic is washed to obtain the glass ceramic to be strengthened.
  10. 根据权利要求9所述制作方法,其特征在于,所述切割所述晶化微晶玻璃以得到细化微晶玻璃的步骤包括:The method according to claim 9, wherein the step of cutting the crystallized glass ceramic to obtain a refined glass ceramic comprises:
    切割所述晶化微晶玻璃以得到片状微晶玻璃;Cutting the crystallized glass ceramic to obtain a sheet glass ceramic;
    对所述片状微晶玻璃进行切割以得到所述细化微晶玻璃。The sheet glass ceramic is cut to obtain the refined glass ceramic.
  11. 根据权利要求5所述制作方法,其特征在于,所述制作方法还包括:The manufacturing method according to claim 5, wherein the manufacturing method further comprises:
    提供一微晶玻璃原材;Providing a glass-ceramic material;
    对所述微晶玻璃原材进行晶化处理以得到晶化微晶玻璃;Crystallizing the glass ceramic raw material to obtain crystallized glass ceramics;
    切割所述晶化微晶玻璃以得到细化微晶玻璃;Cutting the crystallized glass ceramic to obtain a refined glass ceramic;
    研磨所述细化微晶玻璃;Grinding the refined glass ceramics;
    清洗所述细化微晶玻璃;及Cleaning the refined glass ceramics; and
    热弯所述细化微晶玻璃以得到所述微晶玻璃以得到所述待强化处理的微晶玻璃。The glass ceramic is refined by heat bending to obtain the glass ceramic to obtain the glass ceramic to be strengthened.
  12. 根据权利要求11所述制作方法,其特征在于,热弯所述细化微晶玻璃的温度为650℃-850℃,热弯所述细化微晶玻璃的时间为10秒-60秒,热弯所述细化微晶玻璃的压力 为0.1MPa-0.5MPa。The method according to claim 11, wherein the temperature of the refining glass ceramics is 650 ° C - 850 ° C, and the time for refining the crystallized glass is from 10 seconds to 60 seconds. The pressure of the refining glass ceramic is 0.1 MPa to 0.5 MPa.
  13. 根据权利要求11所述制作方法,其特征在于,热弯所述细化微晶玻璃的温度为700℃-750℃,热弯所述细化微晶玻璃的时间为20秒-40秒,热弯所述细化微晶玻璃的压力为0.2MPa-0.3MPa。The method according to claim 11, wherein the temperature of the refining glass ceramics is from 700 ° C to 750 ° C, and the time for refining the glass ceramics is from 20 seconds to 40 seconds. The pressure of the refining glass ceramic is 0.2 MPa to 0.3 MPa.
PCT/CN2018/071629 2018-01-05 2018-01-05 Method for strengthening glass ceramic and method for manufacturing glass ceramic cover plate WO2019134133A1 (en)

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