WO2019132036A1 - Positive electrode mixture paste for lithium ion battery - Google Patents

Positive electrode mixture paste for lithium ion battery Download PDF

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Publication number
WO2019132036A1
WO2019132036A1 PCT/JP2018/048589 JP2018048589W WO2019132036A1 WO 2019132036 A1 WO2019132036 A1 WO 2019132036A1 JP 2018048589 W JP2018048589 W JP 2018048589W WO 2019132036 A1 WO2019132036 A1 WO 2019132036A1
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Prior art keywords
positive electrode
mixture paste
electrode mixture
organic polymer
mass
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PCT/JP2018/048589
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French (fr)
Japanese (ja)
Inventor
森下正典
境哲男
隠岐一雄
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花王株式会社
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Priority claimed from JP2017254063A external-priority patent/JP7057665B2/en
Priority claimed from JP2017254068A external-priority patent/JP7057666B2/en
Application filed by 花王株式会社 filed Critical 花王株式会社
Publication of WO2019132036A1 publication Critical patent/WO2019132036A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • H01M4/139Processes of manufacture
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/62Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present invention relates to a positive electrode mixture paste for lithium ion battery and a method for producing the same, a lithium ion battery electrode and a lithium ion battery including a positive electrode mixture layer manufactured using the positive electrode mixture paste for lithium ion battery, and The present invention relates to a method for improving the storage stability of a positive electrode material mixture paste for lithium ion batteries.
  • Lithium ion batteries have higher energy density per unit weight and volume than lead storage batteries and nickel hydrogen batteries, and so contribute to the downsizing and weight reduction of mounted electronic devices.
  • hybrid cars and electric cars have been widely used as an approach for zero emission of cars, and the performance improvement of lithium ion batteries is important for improving the fuel efficiency and extending the driving distance.
  • a lithium ion battery generally has a structure in which a non-aqueous electrolytic solution is filled in a three-layer structure of a positive electrode, a separator, and a negative electrode.
  • the positive electrode and the negative electrode are manufactured, for example, by coating a current collector with a mixture paste in which an active material, a conductive material, and a binder are mixed.
  • a mixture paste in which an active material, a conductive material, and a binder are mixed.
  • an aqueous process in which an aqueous slurry (mixture paste) is coated and dried on a copper foil serving as a current collector is mainly used as a method of manufacturing a negative electrode, and an organic method such as N-methylpyrrolidone is used as a method of manufacturing a positive electrode.
  • a non-aqueous process in which a positive electrode mixture paste is produced using a solvent and applied to an aluminum foil serving as a current collector is the mainstream.
  • the positive electrode mixture paste may gradually lose its fluidity, and may have problems such as thickening and gelation.
  • the positive electrode mixture paste loses its fluidity, it not only becomes difficult to obtain a uniform coating thickness, but in some cases, it can not be applied and leads to waste of material.
  • lithium-nickel transition metal complex oxides show this problem remarkably.
  • Patent Document 1 discloses a technology for suppressing the gelation of the positive electrode mixture paste by preparing the positive electrode mixture paste so as not to show strong alkalinity even when dispersed in water. Etc. are disclosed.
  • the present invention provides a positive electrode material mixture positive electrode material mixture paste for lithium ion batteries in which storage stability is improved by suppressing thickening and gelation by a simple method.
  • the present invention includes, in one aspect, a positive electrode active material, a conductive material, a binder, an organic polymer, and a solvent, wherein the organic polymer has a concentration of 0.001% by mass to 3% by mass.
  • the present invention relates to a positive electrode mixture paste for a lithium ion battery, which is an organic polymer exhibiting spinnability.
  • the present invention in another aspect, is a method for producing a positive electrode mixture paste for lithium ion batteries, comprising the steps of mixing a positive electrode active material, a conductive material, a binder, an organic polymer, and a solvent,
  • the polymer relates to a method for producing a positive electrode mixture paste for lithium ion batteries, which is an organic polymer exhibiting spinnability in the solvent having a concentration of 0.001% by mass to 3% by mass.
  • the present invention in still another aspect, is a method for improving the storage stability of a positive electrode material mixture paste for lithium ion batteries containing a positive electrode active material, a conductive material, a binder, and a solvent, wherein the positive electrode mixture paste for lithium ion batteries And a step of mixing the positive electrode active material, the conductive material, the binder, the organic polymer, and the solvent in the production process, wherein the concentration of the organic polymer is 0.001% by mass or more and 3% by mass or less
  • the present invention relates to a method for improving the storage stability of a positive electrode material mixture paste for a lithium ion battery, which is an organic polymer exhibiting spinnability in the solvent.
  • the present invention relates, in yet another aspect, to a lithium ion battery electrode including a positive electrode mixture layer formed using the positive electrode mixture paste for a lithium ion battery of the present invention.
  • the present invention relates to a lithium ion battery including a positive electrode mixture layer formed using the positive electrode mixture paste for a lithium ion battery of the present invention.
  • the positive electrode mixture paste for lithium ion batteries and the positive electrode mixture paste for lithium ion batteries in which storage stability is improved by suppressing thickening and gelation by a simple method
  • the electrode for lithium ion batteries and lithium ion batteries which were produced can be provided.
  • the storage stability improvement method of the positive electrode mixture paste for lithium ion batteries can be provided.
  • the present invention is based on the finding that when the positive electrode mixture paste for lithium ion batteries contains an organic polymer exhibiting spinnability under predetermined conditions, thickening and gelation are suppressed.
  • the present invention is a positive electrode mixture paste for a lithium ion battery, comprising a positive electrode active material, a conductive material, a binder, an organic polymer, and a solvent, wherein the organic polymer has a concentration of A positive electrode for a lithium ion battery, which is an organic polymer exhibiting spinnability in the above-mentioned solvent having a content of 0.001% by mass or more and 3% by mass or less (hereinafter sometimes abbreviated as “spinky organic polymer”)
  • the present invention relates to a mixture paste (hereinafter may be abbreviated as “positive electrode mixture paste”).
  • the organic polymer is spiny in a solvent having a concentration of 0.001% by mass to 3% by mass
  • concentration of the organic polymer in the solvent is 0.001 It means that the solution which is concentration of mass% or more and 3 mass% or less exhibits spinnability. More specifically, when the solvent is water, the organic polymer exhibits spinnability in an aqueous solution having a concentration of 0.001% by mass to 3% by mass and a liquid temperature of 25 ° C.
  • the organic polymer is an organic polymer exhibiting spinnability in an aqueous solution having a concentration of 0.001% by mass to 3% by mass and a liquid temperature of 25 ° C.” It means that an aqueous solution having a concentration of 0.001% by mass or more and 3% by mass or less and a liquid temperature of 25 ° C. exhibits spinnability.
  • the organic polymer is an organic polymer exhibiting spinnability in an N methyl pyrrolidone solution having a concentration of 0.001% by mass to 3% by mass and a liquid temperature of 25 ° C.
  • the organic polymer is an organic polymer exhibiting spinnability in an N-methylpyrrolidone solution having a concentration of 0.001% to 3% by mass and a liquid temperature of 25 ° C.
  • N-methylpyrrolidone solution having a concentration of 0.001% by mass to 3% by mass and a liquid temperature of 25 ° C. exhibits spinnability.
  • the spinnable organic polymer in the positive electrode mixture paste, the spinnable organic polymer forms a polymer network, for example, by interaction with water as a solvent (for example, hydrogen bond).
  • water for example, hydrogen bond.
  • the interaction between a trace amount of water contained in N methyl pyrrolidone and the spinnable organic polymer enables suppression of thickening and gelation, and storage stability Is considered to be an improvement.
  • the dispersibility of solid components such as the positive electrode active material and the conductive material in the positive electrode mixture paste is improved, so that uniform positive electrode synthesis is achieved. It becomes possible to form an agent layer. Therefore, in one embodiment, reduction in the initial capacity of the battery can also be suppressed. In one embodiment, it is also possible to improve the concentration of solid content in the positive electrode mixture paste.
  • the storage stability of the positive electrode mixture paste can be improved by a simple method of adding and mixing a spinnable organic polymer in the production process of the positive electrode mixture paste. Therefore, when the positive electrode material mixture paste of the present invention is used for producing a lithium ion battery electrode (positive electrode), it is considered that cost reduction can be achieved in the production of a lithium ion battery.
  • the solid content of the positive electrode mixture paste can be increased, so the amount of solvent such as N-methylpyrrolidone can be reduced, and the energy required for drying to remove it can be reduced. Cost reduction can be achieved.
  • these are only estimates, and the present invention is not interpreted as being limited to these mechanisms.
  • the positive electrode material mixture paste of the present invention contains a positive electrode active material, a conductive material, a binder, a spinnable organic polymer, a solvent, and other components added as necessary.
  • the mass ratio of the positive electrode active material, the conductive material, and the binder (binder) contained in the positive electrode mixture paste of the present invention may be the same as that of a conventionally known battery, and can be arbitrarily adjusted according to the use suitability of the battery.
  • the other components include thickeners, reinforcing materials, antioxidants, additives having a function of suppressing the decomposition of the electrolyte, and the like, and these other components may be known ones.
  • the thickener include polysaccharide thickeners, alginic acid, carboxymethylcellulose, starch, polyacrylic acid, polyvinyl alcohol, polyvinyl pyrrolidone and the like.
  • lithium metal complex oxide LiNiO 2 system
  • LiNiO 2 lithium metal complex oxide mainly containing LiNiO 2 containing a large amount of alkali component
  • a lithium metal complex oxide mainly containing Li-rich type as a positive electrode active material, particularly lithium nickel containing in the case of using a composite oxide as a positive electrode active material
  • the present invention can be effectively utilized.
  • lithium metal complex mainly composed of LiNiO 2 type or Li-rich type as a positive electrode active material When a positive electrode mixture paste is prepared using an oxide and water as the solvent, the elution of LiOH is strong, and the positive electrode mixture paste exhibits strong alkalinity of about pH 12, so that the present invention can be effectively utilized.
  • the positive electrode active material is used as particulate matter, and the average particle diameter thereof can be, for example, 2 ⁇ m or more and 40 ⁇ m or less.
  • the content of the positive electrode active material in the positive electrode mixture paste of the present invention is preferably 80% by mass or more, more preferably 90% by mass or more, from the viewpoint of increasing the capacity with respect to the total solid content of the positive electrode mixture paste. And, from the viewpoint of improving the binding strength of the positive electrode mixture layer to the current collector, it is preferably 99% by mass or less, more preferably 98% by mass or less.
  • the conductive material is for efficiently performing charge / discharge reaction and enhancing the electrical conductivity, and examples thereof include carbon materials such as acetylene black, ketjen black, graphite, CNT (carbon nanotube), etc. It can be used alone or in combination of two or more.
  • the content of the conductive material in the positive electrode mixture paste of the present invention is preferably 0.5% by mass or more, more preferably 1% by mass or more, from the viewpoint of improving the conductivity relative to the total solid content of the positive electrode mixture paste. And from the viewpoint of improving the battery capacity, it is preferably 10% by mass or less, more preferably 5% by mass or less.
  • the binder has an adhesive function between the positive electrode mixture layer and the current collector, and when the solvent is water, for example, sodium polyacrylate, polytetrafluoroethylene (PTFE), polyvinylidene fluoride (PVdF), and styrene butadiene rubber (SBR), carboxyl cellulose etc. are mentioned, These can be used individually or in mixture of 2 or more types. Among them, sodium polyacrylate is preferable from the viewpoint of the improvement of the electrochemical stability and the improvement of the binding strength between the positive electrode mixture layer and the current collector.
  • the solvent is N methyl pyrrolidone
  • PVDF polyvinylidene fluoride
  • PVDF is prone to gelation due to the alkali component.
  • N-methylpyrrolidone contains a trace amount of water, the binder and the alkali component derived from the water and the positive electrode active material easily cause gelation of the binder. Therefore, the present invention is remarkably effective in a system using PVDF as a binder.
  • the content of the binder in the positive electrode mixture paste of the present invention is preferably 0.5% by mass or more from the viewpoint of improving the binding strength between the positive electrode mixture layer and the current collector with respect to the total solid content of the positive electrode mixture paste. More preferably, it is 1% by mass or more, and from the viewpoint of improving the battery capacity, it is preferably 10% by mass or less, more preferably 5% by mass or less.
  • the positive electrode mixture paste of the present invention contains water as a dispersion medium capable of dispersing the positive electrode active material and the conductive material, and as a solvent capable of dissolving the binder and the spinnable organic polymer.
  • water is used as a solvent, a part of lithium (Li) ions contained in the positive electrode active material is eluted and the positive electrode mixture paste becomes alkaline, gradually losing its fluidity, thickening, and causing gelation. It occurs.
  • the water contained in the positive electrode mixture paste of the present invention is preferably pure water or purified water.
  • the content of water in the positive electrode mixture paste of the present invention is preferably 30 parts by mass or more, relative to 100 parts by mass of the total solid content of the positive electrode mixture paste, from the viewpoint of improving the coating properties of the positive electrode mixture paste. More preferably, it is 40 parts by mass or more, and from the same viewpoint, it is preferably 80 parts by mass or less, more preferably 70 parts by mass or less.
  • the positive electrode material mixture paste of the present invention is N methyl as a dispersion medium capable of dispersing the positive electrode active material and the conductive material, and as a solvent capable of dissolving the binder and the spinnable organic polymer.
  • the content of N methyl pyrrolidone in the positive electrode mixture paste of the present invention is preferably 10% by weight or more, more preferably 20% by weight or more, from the viewpoint of improving the coatability of the positive electrode mixture paste. Preferably, it is 50% by weight or less, more preferably 40% by weight or less.
  • the positive electrode mixture paste of the present invention contains a spinnable organic polymer from the viewpoint of improving storage stability or from the viewpoint of improving storage stability and increasing the solid content of the positive electrode mixture paste.
  • spinnability is a so-called “threading” property in which the stretching property of the object appears, and for example, “natto threading” etc. can be mentioned as a prominent example.
  • the spinnability is the property of exhibiting a continuous thread-like structure without breaking up and forming droplets when the liquid composition is dropped at a low speed or stretched while holding one end thereof, for example, “mucus of animals and plants "Yarning” etc. are mentioned as an example.
  • spinnability is one of the elastic relaxation phenomena of liquid compositions, and it is known that surface tension and viscosity are physical properties completely independent of each other.
  • the spinnability referred to in the present invention refers to spinnability in which aqueous liquid compositions of special organic polymers can be developed while maintaining high fluidity under extremely dilute concentrations.
  • the spinnable organic polymer referred to in the present invention is an organic polymer in which a solution obtained by dissolving a spinnable organic polymer in a solvent exhibits the above spinnability.
  • the spinnable organic polymer is generally different from a so-called “thickening organic polymer" in which a high molecular weight organic polymer is expressed.
  • the solvent is water
  • the solution is an aqueous solution
  • the solvent is N methyl pyrrolidone
  • the solution is an N methyl pyrrolidone solution.
  • a spinnable organic polymer is, for example, an organic polymer exhibiting spinnability in an aqueous solution or N methyl pyrrolidone solution having a concentration of 3% by mass or less, preferably an aqueous solution or its concentration at a concentration of 1% by mass or less. It is an organic polymer exhibiting spinnability in an N-methylpyrrolidone solution, more preferably an organic polymer exhibiting spinnability in an aqueous solution or N-methylpyrrolidone solution having a concentration of 0.5% by mass or less.
  • organic polymer which exhibits spinnability in an aqueous solution or N methyl pyrrolidone solution whose concentration is 0.001 mass% or more, preferably in an aqueous solution or N methyl pyrrolidone solution whose concentration is 0.01 mass% or more. It is an organic polymer exhibiting spinnability.
  • the spinnability of the organic polymer is determined by the following method. Using an organic polymer aqueous solution obtained by dissolving 0.5 parts by weight of an organic polymer in 99.5 parts by weight of purified water, it is judged by a method according to the following [Spinability evaluation method], and has spinnability And spinnable organic polymer.
  • the presence or absence of spinnability of the organic polymer is determined by the following method.
  • N-methylpyrrolidone solution of an organic polymer obtained by dissolving 1 part by weight of an organic polymer in 99 parts by weight of N-methylpyrrolidone it is determined by a method according to the following [Spinability evaluation method] and has spinnability In the case, a spinnable organic polymer is used.
  • the aqueous solution or N-methylpyrrolidone solution in which a thread is twisted exhibits spinnability in the present invention
  • aqueous solution or N methyl pyrrolidone solution makes an aqueous solution or N methyl pyrrolidone solution.
  • the long threading solution is made into an aqueous solution having strong (or high) spinnability or N-methylpyrrolidone solution.
  • the aqueous solution or N methyl pyrrolidone solution is well stirred at 25 ° C.
  • the tip of the Pasteur pipette is separated by 5 mm from the dropping point to perform the dropping operation.
  • the aqueous solution having a strong spinnability or the N-methylpyrrolidone solution it is easier to confirm if the dropping operation is performed from a higher position.
  • the dropping operation may be performed a plurality of times to confirm.
  • the "yarn" confirmed during the dropping operation is thinner than 1 mm.
  • the spinnable organic polymer includes cross-linked polymers and non-cross-linked polymers. Among them, non-cross-linked polymers have higher spinnability and are preferred in the present invention.
  • the spinnable organic polymer is, for example, sulfonic acid group (—SO 2 —OH), sulfuric acid group (—O—SO 2 —OH) and salts thereof
  • the polymer A containing the structural unit derived from the ethylenically unsaturated monomer a1 which has at least 1 sort (s) of groups chosen from group, or a polyethylene oxide (PEO) is mentioned. These can be used 1 type or in combination of 2 or more types.
  • the monomer a1 for example, 2- (meth) acryloyloxyethane sulfonic acid, 2- (meth) acryloyloxypropane sulfonic acid, 2- (meth) acrylamido-2-alkyl (1 to 4 carbon atoms) propane sulfone Monomers such as acid, vinyl sulfonic acid, allyl sulfonic acid, styrene sulfonic acid, vinyl sulfuric acid and the like can be mentioned.
  • 2- (meth) acryloyloxyethanesulfonic acid 2- (meth) acryloyloxypropanesulfonic acid, 2- (meth) acrylamido-2-alkyl (carbon) because of high polymerizability and easy to obtain high molecular weight.
  • the number 1 to 4) propane sulfonic acid and styrene sulfonic acid are preferable, 2-acrylamido-2-methylpropane sulfonic acid (AMPS) and styrene sulfonic acid are more preferable, and from the viewpoint of improving the storage stability of the positive electrode mixture paste And AMPS are more preferred.
  • AMPS 2-acrylamido-2-methylpropane sulfonic acid
  • These constituent monomers may be used in the acid form, or some or all of the sulfonic acid group and / or the sulfuric acid group may be neutralized with a base to be used as a salt group.
  • a counter ion which forms a salt type group of a sulfonic acid group or a sulfuric acid group for example, metal ion, ammonium ion, alkyl or alkenyl ammonium ion having 1 to 22 carbon atoms in total, alkyl or alkenyl substitution having 1 to 22 carbon atoms
  • metal ion, ammonium ion, alkyl or alkenyl ammonium ion having 1 to 22 carbon atoms in total alkyl or alkenyl substitution having 1 to 22 carbon atoms
  • pyridinium ion alkanol ammonium ion having 1 to 22 carbon atoms in total
  • alkali ion such as sodium ion, potassium ion or ammonium ion is preferable, and sodium ion and potassium ion are more preferable.
  • the monomer a1 may be used alone or in combination of two or more types, and when the monomer a1 is two or more types, as the arrangement of the structural units derived from these constituent monomers, in particular, There is no limitation, and random arrangement, alternating arrangement, or block arrangement may be used.
  • the polymer A is preferably a copolymer of the monomer a1 and another polymerizable monomer from the viewpoint of improving the storage stability of the positive electrode mixture paste, and as the polymerizable monomer, it is preferably It is at least one monomer a2 selected from unsaturated carboxylic acids and salts thereof, more preferably at least one monomer a2 selected from ethylenically unsaturated carboxylic acids and salts thereof.
  • (meth) acrylic acid is acrylic acid (AA), methacrylic acid or a mixture thereof.
  • salts thereof styrene carboxylic acid and salts thereof, maleic acid monomers [maleic anhydride, maleic acid, maleic acid monoester, and maleic acid monoamide or a mixture of two or more thereof] and salts thereof, and itacon It is an acid and its salt etc., and 1 or more types chosen from these can be used.
  • (meth) acrylic acid and a salt thereof styrenecarboxylic acid and a salt thereof are preferable, (meth) acrylic acid and a salt thereof are more preferable, and acrylic acid and a salt thereof are further preferable because copolymerization is easy. preferable.
  • a counter ion which forms a salt it is sufficient if it is the said counter ion.
  • the polymer A is a copolymer containing a structural unit derived from the monomer a1 and a structural unit derived from the monomer a2, the structural unit derived from the monomer a1 in all the structural units in the polymer A
  • the ratio of is preferably 70 mol% or more, more preferably 80 mol% or more, still more preferably 90 mol% or more, from the viewpoint of improving the storage stability of the positive electrode mixture aqueous paste, and the spinnability is enhanced. From the viewpoint, it is preferably 99 mol% or less, more preferably 98 mol% or less, and still more preferably 96 mol% or less.
  • the polymer A is a copolymer containing a structural unit derived from the monomer a1 and a structural unit derived from the monomer a2, the structural unit derived from the monomer a1 in all the structural units in the polymer A
  • the molar ratio of the structural unit derived from the monomer a2 is preferably from the viewpoint of improving the storage stability of the positive electrode mixture paste Is 3 or more, more preferably 4 or more, further preferably 9 or more, and preferably 99 or less, more preferably 50 or less, and still more preferably 24 or less from the viewpoint of enhancing spinnability.
  • the arrangement of the structural unit derived from the monomer a1 and the structural unit derived from the monomer a2 is not particularly limited, and may be random arrangement, alternating arrangement, or block arrangement.
  • the polymer A is a copolymer containing a structural unit derived from the monomer a1 and a structural unit derived from the monomer a2, it further includes a structural unit derived from another polymerizable monomer a3 Although the ratio of the structural unit derived from the monomer a3 in all the structural units in the polymer A is preferably 2 mol% or less, more preferably 1 mol% or less, still more preferably 0.5 mol% or less Still more preferably, it is 0 mol%.
  • the spinnable organic polymer is preferably a homopolymer of PEO, a monomer a1, a salt thereof, a monomer a1 and a monomer, from the viewpoint of improving the storage stability of the positive electrode mixture paste.
  • the spinnable organic polymer is a copolymer of AMPS and AA or a salt thereof
  • the ratio of the structural unit derived from AMPS to the total structural units constituting the spinnable organic polymer is the same as that of the positive electrode mixture paste.
  • it is preferably 70 mol% or more, more preferably 80 mol% or more, still more preferably 90 mol% or more, and from the viewpoint of improving spinnability, preferably 99 mol% or less More preferably, it is 98 mol% or less, still more preferably 96 mol% or less.
  • the synthesis method of the polymer A is not particularly limited, and a known method can be selected.
  • hydrophilic polymers such as starch / cellulose, derivatives of starch / cellulose, polyvinyl alcohol, polyacrylic acid (salt), cross-linked polyacrylic acid (salt), hypophosphorous acid (salt), etc. Chain transfer agents may be added.
  • polymer A polymerizes a monomer unit mainly composed of at least one selected from AMPS and a salt thereof, bulk polymerization and precipitation polymerization can be performed, but it is possible to control performance and polymerization. From the viewpoint of easiness, it is preferable to carry out aqueous solution polymerization and reverse phase suspension polymerization by making the monomer unit water-soluble.
  • peroxide initiators such as potassium persulfate, ammonium persulfate, sodium persulfate, t-butyl hydroperoxide, hydrogen peroxide and the like may be used as a polymerization initiator, or 2, 2 Azo initiators such as' -azobis (2-amidinopropane) dihydrochloride may be used, or these may be used in combination with reducing agents such as sodium sulfite, sodium bisulfite, ferrous sulfate, L-ascorbic acid, etc. It may be used as a redox type initiator system.
  • the polymerization may be initiated by irradiation with ultraviolet light, electron beam, ⁇ -ray or the like.
  • Activation energy etc. can be used.
  • redox polymerization may be performed using a reducing agent such as sodium sulfite, sodium bisulfite, ferrous sulfate, L-ascorbic acid and the like in combination.
  • the spinnable organic polymer is obtained from the viewpoint of improving the storage stability of the positive electrode mixture paste and increasing the solid content of the positive electrode mixture paste,
  • the polymer is preferably a polymer containing a structural unit derived from ethylene oxide (EO), more preferably polyethylene oxide (PEO) exhibiting high spinnability.
  • the weight average molecular weight of the spinnable organic polymer is preferably 2.2 million or more, more preferably 2.5 million or more, still more preferably 3 million from the viewpoint of improving the storage stability of the positive electrode mixture paste and suppressing the decrease in initial capacity of the battery. From the above and from the same viewpoint, it is preferably 30 million or less, more preferably 20 million or less, and still more preferably 10 million or less.
  • the weight average molecular weight of a spinnable organic polymer can be measured by the method as described in the below-mentioned Example.
  • the content of the spinnable organic polymer in the positive electrode mixture paste of the present invention is the storage stability of the positive electrode mixture paste with respect to the total solid content of the positive electrode mixture paste. From the viewpoint of improving the properties, it is preferably 0.001% by mass or more, more preferably 0.002% by mass or more, and from the viewpoint of suppressing the initial capacity reduction of the battery, preferably 0.1% by mass or less, more preferably It is 0.03 mass% or less.
  • the content of the spinnable organic polymer in the positive electrode mixture paste of the present invention is the content of the positive electrode mixture paste relative to the total solid content of the positive electrode mixture paste.
  • the viewpoint of improving storage stability it is preferably 0.001% by mass or more, more preferably 0.005% by mass or more, and from the viewpoint of suppressing the initial capacity decrease of the battery, preferably 0.1% by mass or less, more Preferably it is 0.03 mass% or less.
  • the pH at 25 ° C. of the positive electrode mixture paste of the present invention is preferably 7 or more, more preferably 10 or more, and further preferably from the viewpoint of suppressing the initial capacity decrease It is preferably 11 or more, and preferably 14 or less from the viewpoint of improving the storage stability of the positive electrode mixture paste.
  • the pH of the positive electrode mixture paste can be measured by the method described in the examples.
  • the concentration of total solids in the positive electrode material mixture paste of the present invention is preferably 50% by mass or more, more preferably 60% by mass or more, still more preferably 65% by mass or more, from the viewpoint of cost reduction in manufacturing lithium ion batteries.
  • the content is more preferably 70% by mass or more, and preferably 90% by mass or less, and more preferably 80% by mass or less from the viewpoint of securing a good coating property of the paste.
  • the present invention relates, in one embodiment, to a method for producing a positive electrode mixture paste of the present invention (hereinafter sometimes referred to as “the method for producing the present invention”).
  • the manufacturing method of the present invention includes, in one embodiment, a step of mixing a positive electrode active material, a conductive material, a binder, an organic polymer, and a solvent
  • the present invention relates to a method for producing a positive electrode material mixture paste for lithium ion battery, which is an organic polymer exhibiting spinnability in a solvent having a concentration of 0.001% by mass to 3% by mass.
  • the solvent is, for example, water
  • the organic polymer has spinelability in an aqueous solution having a concentration of 0.001% by mass to 3% by mass and a liquid temperature of 25 ° C.
  • the solvent is, for example, N methyl pyrrolidone
  • the organic polymer has a concentration of 0.001 mass% or more and 3 mass% or less in an aqueous solution having a liquid temperature of 25 ° C. It is an organic polymer that exhibits threadability.
  • the production method of the present invention includes the step of mixing the positive electrode active material, the conductive material, the binder, the spinnable organic polymer, and the solvent, and preferably, a solid content other than the spinnable organic polymer
  • a step of adding a solution obtained by dissolving a spinnable organic polymer in a solvent is added to a mixture containing a solvent, for example, a mixture containing a positive electrode active material, a conductive material, a binder and a solvent.
  • a conductive material and a solution obtained by dissolving a binder in a solvent are mixed and stirred until they become homogeneous to prepare a slurry [1] to prepare the slurry [1].
  • a positive electrode active material and a solvent are added, and the mixture is stirred until it becomes homogeneous to obtain a slurry [2].
  • a solution obtained by dissolving a spinnable organic polymer in a solvent is added to the slurry [2] and stirred until homogeneous. It can be obtained by It is not limited to the mixing of the respective components, the means of stirring the slurry [1] and the slurry [2].
  • a self-revolving stirrer can be used.
  • the production method of the present invention includes, for example, a step of mixing a positive electrode active material, a conductive material, a binder, a spinnable organic polymer, and water, and from the viewpoint of increasing capacity, preferably other than spinnable organic polymer
  • the method includes the step of adding an aqueous solution of a spinnable organic polymer to a mixture containing solid content and water, for example, a mixture containing a positive electrode active material, a conductive material, a binder and water.
  • a conductive material and an aqueous solution of a binder are mixed and stirred until they become homogeneous to prepare a slurry [1], and a positive electrode active material and water are added to the slurry [1].
  • the mixture is stirred until it becomes homogeneous to obtain a slurry [2], and an aqueous solution of a spinnable organic polymer is added to the slurry [2], and the mixture can be obtained by stirring until it becomes homogeneous.
  • a self-revolving stirrer can be used.
  • the production method of the present invention includes, for example, a step of mixing a positive electrode active material, a conductive material, a binder, a spinnable organic polymer and N-methylpyrrolidone, and from the viewpoint of increasing the concentration, preferably a spinnable organic polymer
  • a spinnable organic polymer A mixture containing solid content other than N methyl pyrrolidone, for example, a mixture containing a positive electrode active material, a conductive material, a binder, and N methyl pyrrolidone, an N methyl pyrrolidone solution (additive composition) of a spinnable organic polymer Including the step of adding.
  • a conductive material and an N-methylpyrrolidone solution of a binder are mixed, and the mixture is stirred until it becomes homogeneous to prepare a slurry [1].
  • N-Methylpyrrolidone as necessary to the substance and stir until it becomes homogeneous to make a slurry [2]
  • N-methylpyrrolidone solution of spinnable organic polymer to the slurry [2] and stir until homogeneous It can be obtained by It is not limited to the mixing of the respective components, the means of stirring the slurry [1] and the slurry [2].
  • a self-revolving stirrer can be used.
  • the present invention in one embodiment, is an additive composition used for preparation of a positive electrode mixture paste.
  • the additive composition comprises an organic polymer and N methyl pyrrolidone, wherein the organic polymer is dissolved in N methyl pyrrolidone.
  • the content of the spinnable organic polymer in the additive composition is set so that, for example, the positive electrode material mixture paste of the present invention can be prepared by mixing with the above-mentioned slurry [2]. From the viewpoint of exhibiting high spinnability, the content is preferably 0.1% by mass or more, more preferably 0.5% by mass or more, and from the viewpoint of securing the solubility of the organic polymer, preferably 5% by mass or less More preferably, it is 3% by mass or less.
  • the additive composition of the present invention may contain, as optional components, for example, a thickener, a reinforcing material, an antioxidant, an additive having a function of suppressing the decomposition of the electrolytic solution, etc., and these components. Any known one can be used.
  • the amount of optional components in the additive composition is preferably 10% by mass or less, more preferably 5% by mass or less, still more preferably 2% by mass or less, from the viewpoint of storage stability of the positive electrode mixture paste .
  • the present invention relates, in one embodiment, to the use of the additive composition of the present invention for the preparation of a positive electrode mixture paste for lithium ion batteries.
  • the present invention relates, in one embodiment, to a method for improving the storage stability of the positive electrode material mixture paste of the present invention (hereinafter sometimes referred to as “the method for improving the storage stability of the present invention”).
  • the storage stability improvement method of the present invention is, in one embodiment, a method for improving the storage stability of a positive electrode material mixture paste for lithium ion batteries, which contains a positive electrode active material, a conductive material, a binder and a solvent. Including a step of mixing a positive electrode active material, a conductive material, a binder, an organic polymer, and a solvent in the process of producing the positive electrode mixture paste, The organic polymer is The present invention relates to a method of improving the storage stability of a positive electrode material mixture paste for a lithium ion battery, which is an organic polymer exhibiting spinnability in a solvent having a concentration of 0.001% by mass to 3% by mass.
  • the solvent is, for example, water, and the organic polymer is in an aqueous solution having a concentration of 0.001% by mass to 3% by mass and a liquid temperature of 25 ° C. It is an organic polymer exhibiting spinnability.
  • the solvent is, for example, N methyl pyrrolidone, and the organic polymer is N having a concentration of 0.001% by mass to 3% by mass and a liquid temperature of 25 ° C. It is an organic polymer that exhibits spinnability in methyl pyrrolidone solution.
  • the present invention relates, in one embodiment, to a lithium ion battery electrode (hereinafter also referred to as “the electrode of the present invention”) including a positive electrode mixture layer formed using the positive electrode mixture paste of the present invention.
  • the electrode of the present invention can be produced by a known method for producing an electrode except that the positive electrode mixture paste of the present invention is used. For example, after the positive electrode mixture paste of the present invention is applied to a current collector and dried, It is obtained by processing according to a predetermined size by pressing accordingly.
  • a conventionally known current collector can be used for the current collector.
  • the present invention relates, in one embodiment, to a lithium ion battery (hereinafter also referred to as “the battery of the present invention”) including the electrode of the present invention.
  • the shape of the battery of the present invention may be any shape such as coin shape, cylindrical shape, square shape, and laminated shape.
  • the battery of the present invention can be manufactured by a known method for manufacturing a lithium ion battery except that the electrode of the present invention is used.
  • the electrode (positive electrode) of the present invention and a negative electrode are stacked via a separator, wound or stacked in a battery shape, and inserted into a battery container or a laminate container. And a method in which the container is filled with an electrolytic solution and sealed.
  • the separator is a member having a function such as insulation between the positive electrode and the negative electrode, and further holding an electrolytic solution.
  • a separator thin microporous membranes, such as polyethylene, a polypropylene, or those laminated products, can be used, for example.
  • the electrolytic solution usually, a solution in which an electrolyte is dissolved in an organic solvent can be used.
  • organic solvent include cyclic carbonates such as ethylene carbonate and propylene carbonate; linear carbonates such as diethyl carbonate, dimethyl carbonate and methyl ethyl carbonate; and the like, and these may be used alone or in combination of two or more .
  • the electrolyte refers to an ionic compound having a function of dissolving in an organic solvent to conduct electricity.
  • lithium salts such as LiClO 4 , LiPF 6 , LiBF 4 , LiCF 3 SO 3 , LiN (CF 3 SO 2 ) 2 , LiCF 3 CO 2 , LiCl, LiBr, LiSCN, etc. alone or in combination of two or more You may use together.
  • the present application further discloses the following invention.
  • [1] containing a positive electrode active material, a conductive material, a binder, an organic polymer, and a solvent,
  • the positive electrode material mixture paste for lithium ion batteries wherein the organic polymer is an organic polymer exhibiting spinnability in a solvent having a concentration of 0.001% by mass to 3% by mass.
  • the content of the organic polymer relative to the total solid content of the positive electrode mixture paste is preferably 0.001% by mass or more, more preferably 0.002% by mass or more, and preferably 0.1
  • the positive electrode mixture paste according to the above [1] which is not more than mass%, more preferably not more than 0.03 mass%.
  • the weight average molecular weight of the organic polymer is preferably 2.2 million or more, more preferably 2.5 million or more, still more preferably 3 million or more, and preferably 30 million or less, more preferably 20 million or less, furthermore
  • the pH of the positive electrode mixture paste at 25 ° C. is preferably 7 or more, more preferably 10 or more, still more preferably 11 or more, and preferably 14 or less. Positive electrode mixture paste.
  • the organic polymer preferably has at least one group selected from the group consisting of sulfonic acid group (-SO 2 -OH), sulfuric acid group (-O-SO 2 -OH) and salts thereof.
  • the monomer a1 is 2- (meth) acryloyloxyethanesulfonic acid, 2- (meth) acryloyloxypropanesulfonic acid, 2- (meth) acrylamido-2-alkyl (having 1 to 6 carbon atoms) 4) At least one selected from propanesulfonic acid, vinylsulfonic acid, allylsulfonic acid, styrenesulfonic acid, vinylsulfuric acid and salts thereof, more preferably 2- (meth) acryloyloxyethanesulfonic acid, 2- (Meth) acryloyloxypropane sulfonic acid, 2- (meth) acrylamido-2-alkyl (1 to 4 carbon atoms) propane sulfonic acid, styrene sulfonic acid, and one or more selected from salts thereof, more preferably 2-acrylamido-2-methylpropane sulfonic acid, styren
  • a copolymer wherein the polymer A contains a structural unit derived from at least one monomer a2 selected from unsaturated carboxylic acids and salts thereof, and a structural unit derived from the monomer a1
  • Monomer a2 is preferably one or more selected from (meth) acrylic acid, styrene carboxylic acid, maleic acid monomers, itaconic acid, and salts thereof, and more preferably (meth) acrylic acid.
  • the molar ratio of the structural unit derived from the monomer a1 in the polymer A is preferably 70 mol% or more, more preferably 80 mol% or more, still more preferably 90 mol% or more, and preferably The positive electrode material mixture paste according to the above [8] or [9], which is 99 mol% or less, more preferably 98 mol% or less, still more preferably 96 mol% or less.
  • the molar ratio of the structural unit derived from the monomer a1 to the structural unit derived from the monomer a2 in all the structural units in the polymer A (structural unit derived from the monomer a1 / monomer a2
  • the constituent unit derived from “(3)” is preferably 3 or more, more preferably 4 or more, further preferably 9 or more, and preferably 99 or less, more preferably 50 or less, still more preferably 24 or less.
  • the positive electrode mixture paste according to any one of [10] to [10].
  • the organic polymer is preferably one or more selected from PEO, a homopolymer of monomer a1, a salt thereof, a copolymer of monomer a1 and monomer a2, and a salt thereof, Preferably, it is one or more selected from PEO, homopolymers of AMPS, salts thereof, copolymers of AMPS and AA, and salts thereof, more preferably PEO, copolymers of AMPS and AA, and salts thereof More preferably PEO, and more preferably The monomer a1 is ethylenically unsaturated having at least one group selected from a sulfonic acid group (—SO 2 —OH), a sulfuric acid group (—O—SO 2 —OH) and a group in the salt form thereof.
  • the solvent is preferably N methyl pyrrolidone.
  • the organic polymer is preferably a polymer containing a structural unit derived from ethylene oxide, more preferably polyethylene oxide.
  • the concentration of total solids in the positive electrode mixture paste is preferably 50% by mass or more, more preferably 60% by mass or more, still more preferably 65% by mass or more, and still more preferably 70% by mass or more.
  • the positive electrode material mixture paste in any one of said [1] to [15] which is preferably 90 mass% or less, more preferably 80 mass% or less.
  • a lithium ion battery including a positive electrode mixture layer formed using the positive electrode mixture paste according to any one of the above [1] to [16].
  • An organic polymer and N methyl pyrrolidone wherein the organic polymer is dissolved in N methyl pyrrolidone,
  • the additive composition wherein the organic polymer exhibits spinnability in an N-methylpyrrolidone solution having a concentration of 0.001% by mass to 3% by mass and a liquid temperature of 25 ° C.
  • [21] including the step of mixing the positive electrode active material, the conductive material, the binder, the organic polymer, and water,
  • a method for improving the storage stability of a positive electrode material mixture paste for a lithium ion battery comprising a positive electrode active material, a conductive material, a binder, and water, Including a step of mixing a positive electrode active material, a conductive material, a binder, an organic polymer, and water in the process of producing the positive electrode mixture paste,
  • a method for improving the storage stability of a positive electrode material mixture paste for a lithium ion battery comprising a positive electrode active material, a conductive material, a binder, and water, Including the step of mixing the positive electrode active material, the conductive material, the binder, the organic polymer, and N-methylpyrrolidone in the production process of the positive electrode mixture paste,
  • the organic polymer is Storage stability of positive electrode material mixture paste for lithium ion battery, which is an organic polymer exhibiting spinnability in N methyl pyrrolidone solution having a concentration of 0.001% by mass to 3% by mass and a solution temperature of 25 ° C. How to improve.
  • the weight average molecular weight of the organic polymer can be determined by gel permeation chromatography (GPC) measurement under the following measurement conditions. Polyethylene oxide (PEO) is used as a standard sample, and the weight average molecular weight in terms of PEO is used.
  • GPC gel permeation chromatography
  • the pH value of the positive electrode mixture paste at 25 ° C. is a value measured using a pH meter (D-54 manufactured by Horiba, Ltd.), and the value after 1 minute of immersing the electrode of the pH meter in the positive electrode mixture paste is there.
  • Solid content concentration of positive electrode mixture paste and each component The total solid content concentration of the positive electrode mixture paste and the solid content concentration of each component were calculated by drying at 150 ° C. for 24 hours and measuring the weight loss.
  • a solution B is prepared by dissolving 0.80 g of the stock (manufactured by K.K.) in 510 g of ion exchange water. With respect to the solution A, the solution B was dropped and dispersed over 1 hour while maintaining the reaction temperature at 10 ° C. or less, and the solution was further stirred for 30 minutes. After azeotropic dehydration and drying, 674 g of a colorless granular polymer (Na salt of AMPS-AA) was obtained. As a result of GPC measurement of the obtained polymer, the weight average molecular weight was 7,800,000. The average particle size of the polymer was 220 ⁇ m.
  • Positive electrode mixture paste of Example 1 A binder (sodium polyacrylate, manufactured by Wako Pure Chemical Industries, Ltd., "high viscosity”) was dissolved in water to obtain an 8% by mass aqueous binder solution. Next, 0.65 g of a conductive material (acetylene black, manufactured by Denka, "HS-100") and 8.13 g of a binder aqueous solution are mixed to prepare a slurry [1], and then, the slurry [1] is prepared. A slurry [2] was prepared by adding 15 g of a positive electrode active material (NCA, “NC-02” manufactured by Nippon Chemical Industrial Co., Ltd.) and 1.6 g of water and mixing them.
  • NCA positive electrode active material
  • the solid content concentration in the slurry [2] is 64.2% by mass, and the mass ratio of the positive electrode active material, the conductive material, and the binder is 92: 4: 4 (in terms of solid content).
  • 0.26 g of a 0.2 mass% aqueous solution of an organic polymer (polyethylene oxide, weight average molecular weight: 4,000,000, manufactured by Wako Pure Chemical Industries, Ltd.) is added to slurry [2] and mixed.
  • a positive electrode mixture paste was prepared.
  • the solid content in the positive electrode mixture paste is a positive electrode active material, a conductive material, a binder, and an organic polymer, and the total solid concentration in the positive electrode mixture paste is 63.6% by mass, and the positive electrode active material, conductive material
  • the mass ratio of the binder to the organic polymer is 92: 4: 4: 0.003 (in terms of solid content).
  • the contents of the organic polymers described in Tables 3 and 4 are values relative to the total solid content in the positive electrode mixture paste (the same applies to Examples 2 to 5 and Comparative Examples 1 to 5 below).
  • the content of water is 57 parts by mass with respect to 100 parts by mass of the total solid content in the positive electrode mixture paste.
  • Awatori Neritaro (ARV-310) was used to mix each component.
  • Example 2 Cathode mix paste of Example 2
  • a slurry [2] is prepared by the same method as in Example 1, and then, to a slurry [2], an organic polymer aqueous solution (polyethylene oxide, weight average molecular weight: 4,000,000, A positive electrode mixture paste of Example 2 was prepared by adding and mixing 0.26 g of a 0.5% aqueous solution manufactured by Wako Pure Chemical Industries, Ltd.).
  • the solid content in the positive electrode mixture paste is a positive electrode active material, a conductive material, a binder, and an organic polymer, and the total solid concentration in the positive electrode mixture paste is 63.6% by mass, and the positive electrode active material, conductive material
  • the mass ratio of the binder to the organic polymer is 92: 4: 4: 0.008 (in terms of solid content).
  • the pH (25 ° C.) immediately after preparation of the positive electrode mixture paste of Example 2 is 13.2, and the pH (25 ° C.) after storage for 1 week in a polyethylene container under an atmosphere of 25 ° C. is also 13.2 there were.
  • a slurry [2] is prepared by the same method as in Example 1, and then, the organic compound synthesized in the above-mentioned [Synthesis of spiny organic polymer] into a slurry [2]
  • a positive electrode material mixture paste of Example 3 was prepared by adding and mixing 0.26 g of a 1% by mass aqueous solution of a polymer (Na salt of AMPS-AA).
  • the solid content in the positive electrode mixture paste is a positive electrode active material, a conductive material, a binder, and an organic polymer, and the total solid concentration in the positive electrode mixture paste is 63.6% by mass, and the positive electrode active material, conductive material
  • the mass ratio of the binder to the organic polymer is 92: 4: 4: 0.016 (in terms of solid content).
  • the pH (25 ° C.) immediately after preparation of the positive electrode mixture paste of Example 3 is 13.2, and the pH (25 ° C.) after storage for 1 week in a polyethylene container under an atmosphere of 25 ° C. is also 13.2 there were.
  • Cathode mix paste of Comparative Example 2 A slurry [2] is prepared by the same method as in Example 1, and then, to a slurry [2], a 0.2 mass% sodium polyacrylate aqueous solution (manufactured by Aldrich Co.)
  • the positive electrode mixture paste of Comparative Example 2 was prepared by adding and mixing 0.26 g of polyacrylic acid (weight-average molecular weight: 4,000,000) neutralized and dissolved with an aqueous solution of sodium hydroxide).
  • the solid content in the positive electrode mixture paste is a positive electrode active material, a conductive material, a binder, and an organic polymer, and the total solid concentration in the positive electrode mixture paste is 63.6% by mass, and the positive electrode active material, conductive material
  • the mass ratio of the binder to the organic polymer is 92: 4: 4: 0.003 (in terms of solid content).
  • the solid content in the non-aqueous positive electrode mixture paste is a positive electrode active material, a conductive material, and a binder, and the total solid concentration in the non-aqueous positive electrode mixture paste is 64.2 mass%.
  • the mass ratio of the material to the binder is 92: 4: 4 (in terms of solid content).
  • the solid content in the slurry [2] is a positive electrode active material, a conductive material, and a binder, and the total solid concentration in the non-aqueous positive electrode mixture paste is 64.2% by mass, and the positive electrode active material, the conductive material, and the binder
  • the mass ratio of (F) is 92: 4: 4 (solid content conversion).
  • 0.26 g of a 1 wt% N methyl pyrrolidone solution of polyethylene oxide (weight average molecular weight: 4,000,000, manufactured by Wako Pure Chemical Industries, Ltd.) was added to slurry [2] and mixed, thereby the positive electrode of Example 4 A mixture paste was prepared.
  • the total solid concentration of the positive electrode mixture paste is 63.6% by mass, and the mass ratio of the positive electrode active material, the conductive material, the binder, and the polyethylene oxide is 92: 4: 4: 0.016 (in terms of solid content). is there.
  • Example 5 The positive electrode mixture paste of Example 5 (high concentration product of Example 4) A slurry [1] is prepared in the same manner as in Example 4, and then 15 g of a positive electrode active material (NCA, “NC-02” manufactured by Nippon Chemical Industrial Co., Ltd.) is added to the slurry [1], and polyethylene oxide (weight average) A positive electrode material mixture paste of Example 5 was prepared by adding and mixing 0.21 g of a 1% by weight N methyl pyrrolidone solution of molecular weight: 4,000,000, manufactured by Wako Pure Chemical Industries, Ltd.).
  • NCA negative electrode active material
  • the total solid concentration of the positive electrode mixture paste is 76.6% by mass, and the mass ratio of the positive electrode active material, the conductive material, the binder, and the polyethylene oxide is 92: 4: 4: 0.013 (in terms of solid content). is there.
  • a slurry [2] is prepared by the same method as in Example 4, and then a slurry [2] is polyacrylic acid (weight average molecular weight: 4,000,000, manufactured by Aldrich)
  • the positive electrode material mixture paste of Comparative Example 4 was prepared by adding and mixing 0.26 g of 1 wt% N methyl pyrrolidone solution.
  • the total solid concentration of the positive electrode mixture paste is 63.6% by mass, and the mass ratio of the positive electrode active material, the conductive material, the binder, and the polyacrylic acid is 92: 4: 4: 0.016 (in terms of solid content) It is.
  • Cathode mix paste of Comparative Example 5 A slurry [1] was prepared by the same method as in Example 4, and then, the slurry [1] was coated with a cathode active material (NCA, manufactured by Nippon Chemical Industrial Co., Ltd. "NC-02 And 0.21 g of 1% by weight N methyl pyrrolidone solution of polyacrylic acid (weight average molecular weight: 4,000,000, manufactured by Aldrich) were added and mixed, but the paste was still wet powdery. It did not become.
  • NCA cathode active material
  • Electrode (positive electrode) and battery [Use of positive electrode mixture paste of Examples 1 to 3 and Comparative Examples 1 to 3]
  • the positive electrode material mixture paste is coated on a 10 ⁇ m thick stainless steel foil so that the positive electrode capacity density is 1.0 to 1.2 mAh / cm 2, and dried at 100 ° C. for 12 hours using a vacuum dryer.
  • the electrode material in which the positive electrode mixture layer was formed on the current collector was produced.
  • the positive electrode material was punched and pressed to a diameter of 13 mm to obtain an electrode (positive electrode).
  • a separator of 19 mm in diameter and coin-like metal lithium of 15 mm in diameter and 0.5 in thickness were disposed to prepare a 2032 type coin cell.
  • the positive electrode material was punched and pressed to a diameter of 13 mm to obtain an electrode (positive electrode).
  • a separator of 19 mm in diameter and coin-like metal lithium of 15 mm in diameter and 0.5 in thickness were disposed to prepare a 2032 type coin cell.
  • 1 M LiPF 6 EC / DEC (volume ratio) 3/7 was used.
  • the positive electrode mixture paste immediately after preparation was used as each of the positive electrode mixture pastes of Examples 4 to 5 and Comparative Examples 3 to 5.
  • the storage stability of the positive electrode material mixture pastes of Examples 1 to 3 containing spinnable organic polymers was the same as the positive electrode material mixture pastes of Comparative Examples 1 to 2 which did not contain spinnable organic polymers. In comparison, it was good.
  • the positive electrode mixture pastes of Comparative Examples 1 and 2 which do not contain a spinnable organic polymer and the non-aqueous positive electrode mixture paste of Comparative Example 3 are gelled after storage for one week, and coating on the current collector itself was difficult.
  • the storage stability of the positive electrode mixture pastes of Examples 4 to 5 containing spiny organic polymers was higher than that of Comparative Examples 4 to 5 containing an organic polymer having no spinnability. It was good compared with.
  • the positive electrode mixture of Comparative Example 5 containing an organic polymer without spinnability has a high solid content concentration of 76.6% and does not become paste-like, and coating on the current collector itself is difficult. there were.
  • the positive electrode mixture containing the spinnable organic polymer of Example 5 was in the form of a paste and could be applied to the current collector. From this, it is understood that when using a spinnable organic polymer, it is possible to prepare a positive electrode mixture paste having a high concentration of solid content.
  • the present invention it is possible to provide a water-based positive electrode mixture paste in which thickening and gelation are suppressed and storage stability is improved by a simple method. Therefore, the present invention can contribute to the reduction of the initial capacity of the battery and the cost reduction in the manufacture of the battery. In addition, the present invention can increase the solid concentration in the non-aqueous positive electrode mixture paste by a simple method, and because the storage stability is good, it can contribute to cost reduction in the manufacture of lithium ion batteries. . According to the present invention, since thickening and gelation of the positive electrode mixture paste are suppressed, the dispersibility of solid components such as the positive electrode active material and the conductive material in the positive electrode mixture paste becomes good, and homogeneous positive electrode combination is achieved. Since the agent layer can be formed, quality improvement of the lithium ion battery electrode and the lithium ion battery can be expected.

Abstract

This positive electrode mixture paste for a lithium ion battery contains a positive electrode active substance, a conductive material, a binder, an organic polymer, and a solvent. The organic polymer, when the concentration thereof in a solvent is 0.001-3 mass%, exhibits stringiness in the solvent. The content of the organic polymer with respect to the total solid amount of the positive electrode mixture paste is preferably 0.001-0.1 mass%. The weight average molecular weight of the organic polymer is preferably 2.2- 30 million.

Description

リチウムイオン電池用正極合剤ペーストPositive mix paste for lithium ion battery
 本発明は、リチウムイオン電池用正極合剤ペースト及びその製造方法、当該リチウムイオン電池用正極合剤ペーストを用いて製造された正極合剤層を含む、リチウムイオン電池用電極及びリチウムイオン電池、並びにリチウムイオン電池用正極合剤ペーストの保存安定性向上方法に関する。 The present invention relates to a positive electrode mixture paste for lithium ion battery and a method for producing the same, a lithium ion battery electrode and a lithium ion battery including a positive electrode mixture layer manufactured using the positive electrode mixture paste for lithium ion battery, and The present invention relates to a method for improving the storage stability of a positive electrode material mixture paste for lithium ion batteries.
 リチウムイオン電池は、鉛蓄電池やニッケル水素電池等に比べ、重量や体積当たりのエネルギー密度が高いため、搭載電子機器の小型化、軽量化に寄与している。近年、自動車のゼロエミッションにむけた取り組みとして、ハイブリッド自動車や電気自動車が普及してきており、その燃費向上や走行距離の延長にリチウムイオン電池の性能アップが重要なカギとなっている。 Lithium ion batteries have higher energy density per unit weight and volume than lead storage batteries and nickel hydrogen batteries, and so contribute to the downsizing and weight reduction of mounted electronic devices. In recent years, hybrid cars and electric cars have been widely used as an approach for zero emission of cars, and the performance improvement of lithium ion batteries is important for improving the fuel efficiency and extending the driving distance.
 リチウムイオン電池は、一般的に、正極、セパレータ、負極の3層構造に非水系電解液が満たされた構造を有している。正極及び負極は、例えば、活物質と導電材とバインダーを混合した合剤ペーストを集電体に塗工して製造される。現在、負極の製造方法としては、集電体となる銅箔に水系スラリー(合剤ペースト)を塗工乾燥する水系プロセスが主流であり、正極の製造方法としては、N-メチルピロリドン等の有機溶媒を用いて正極合剤ペーストを作製し、集電体となるアルミニウム箔に塗工する非水系プロセスが主流である。 A lithium ion battery generally has a structure in which a non-aqueous electrolytic solution is filled in a three-layer structure of a positive electrode, a separator, and a negative electrode. The positive electrode and the negative electrode are manufactured, for example, by coating a current collector with a mixture paste in which an active material, a conductive material, and a binder are mixed. At present, an aqueous process in which an aqueous slurry (mixture paste) is coated and dried on a copper foil serving as a current collector is mainly used as a method of manufacturing a negative electrode, and an organic method such as N-methylpyrrolidone is used as a method of manufacturing a positive electrode. A non-aqueous process in which a positive electrode mixture paste is produced using a solvent and applied to an aluminum foil serving as a current collector is the mainstream.
 しかし、正極合剤ペーストが、徐々に流動性を失い、増粘し、ゲル化するという問題が生じる場合がある。正極合剤ペーストが流動性を失うと、均質な塗工厚さを得ることが困難となるだけでなく、場合によっては、塗布が行えなくなり材料の無駄が生じてしまうことにもつながる。特に、リチウムニッケル遷移金属複合酸化物にはこの問題が顕著に表れる。 However, the positive electrode mixture paste may gradually lose its fluidity, and may have problems such as thickening and gelation. When the positive electrode mixture paste loses its fluidity, it not only becomes difficult to obtain a uniform coating thickness, but in some cases, it can not be applied and leads to waste of material. In particular, lithium-nickel transition metal complex oxides show this problem remarkably.
 この問題を解決するため、例えば、特許文献1には、水に分散しても強いアルカリ性を示さないように正極合剤ペーストの調製を行うことで、正極合剤ペーストのゲル化を抑制する技術等が開示されている。 In order to solve this problem, for example, Patent Document 1 discloses a technology for suppressing the gelation of the positive electrode mixture paste by preparing the positive electrode mixture paste so as not to show strong alkalinity even when dispersed in water. Etc. are disclosed.
特開2000-90917公報Japanese Patent Laid-Open No. 2000-90917
 しかし、特許文献1に記載の方法で、強いアルカリ性を示さないように正極合剤ペーストを調製することは、厳格なpH管理が必要となるだけでなく、正極活物質を一度水に分散し、分散液から濾過して正極活物質を取り出し乾燥をするという処理が必要であり、作業の煩雑さや歩留まりの低下を招いてしまう。また、前記のような処理を行うことで、正極活物質自体の性能低下も引き起こしてしまう可能性もある。 However, preparing the positive electrode material mixture paste so as not to show strong alkalinity by the method described in Patent Document 1 requires not only strict pH control but also dispersing the positive electrode active material in water once, A process of filtering out the dispersion liquid and taking out the positive electrode active material and drying it is necessary, which causes the complexity of the operation and the reduction of the yield. Moreover, there is also a possibility that performance degradation of the positive electrode active material itself may be caused by performing the above-mentioned treatment.
 本発明は、簡便な方法により、増粘及びゲル化を抑制して、保存安定性が向上した、リチウムイオン電池用正極合剤正極合剤ペーストを提供する。 The present invention provides a positive electrode material mixture positive electrode material mixture paste for lithium ion batteries in which storage stability is improved by suppressing thickening and gelation by a simple method.
 本発明は、一態様において、正極活物質、導電材、バインダー、有機ポリマー、及び溶媒を含有し、前記有機ポリマーは、その濃度が0.001質量%以上3質量%以下である前記溶媒中で曳糸性を呈する有機ポリマーである、リチウムイオン電池用正極合剤ペーストに関する。 The present invention includes, in one aspect, a positive electrode active material, a conductive material, a binder, an organic polymer, and a solvent, wherein the organic polymer has a concentration of 0.001% by mass to 3% by mass. The present invention relates to a positive electrode mixture paste for a lithium ion battery, which is an organic polymer exhibiting spinnability.
 本発明は、別の態様において、リチウムイオン電池用正極合剤ペーストの製造方法であり、正極活物質と、導電材と、バインダーと、有機ポリマーと、溶媒とを混合する工程を含み、前記有機ポリマーは、その濃度が0.001質量%以上3質量%以下である前記溶媒中で曳糸性を呈する有機ポリマーである、リチウムイオン電池用正極合剤ペーストの製造方法に関する。 The present invention, in another aspect, is a method for producing a positive electrode mixture paste for lithium ion batteries, comprising the steps of mixing a positive electrode active material, a conductive material, a binder, an organic polymer, and a solvent, The polymer relates to a method for producing a positive electrode mixture paste for lithium ion batteries, which is an organic polymer exhibiting spinnability in the solvent having a concentration of 0.001% by mass to 3% by mass.
 本発明は、更に別の態様において、正極活物質と導電材とバインダーと溶媒とを含むリチウムイオン電池用正極合剤ペーストの保存安定性の向上方法であり、前記リチウムイオン電池用正極合剤ペーストの製造過程で、正極活物質と、導電材と、バインダーと、有機ポリマーと、溶媒とを混合する工程を含み、前記有機ポリマーは、その濃度が0.001質量%以上3質量%以下である前記溶媒中で曳糸性を呈する有機ポリマーである、リチウムイオン電池用正極合剤ペーストの保存安定性向上方法に関する。 The present invention, in still another aspect, is a method for improving the storage stability of a positive electrode material mixture paste for lithium ion batteries containing a positive electrode active material, a conductive material, a binder, and a solvent, wherein the positive electrode mixture paste for lithium ion batteries And a step of mixing the positive electrode active material, the conductive material, the binder, the organic polymer, and the solvent in the production process, wherein the concentration of the organic polymer is 0.001% by mass or more and 3% by mass or less The present invention relates to a method for improving the storage stability of a positive electrode material mixture paste for a lithium ion battery, which is an organic polymer exhibiting spinnability in the solvent.
 本発明は、更に別の態様において、本発明のリチウムイオン電池用正極合剤ペーストを用いて形成された正極合剤層を含む、リチウムイオン電池用電極に関する。 The present invention relates, in yet another aspect, to a lithium ion battery electrode including a positive electrode mixture layer formed using the positive electrode mixture paste for a lithium ion battery of the present invention.
 本発明は、更に別の態様において、本発明のリチウムイオン電池用正極合剤ペーストを用いて形成された正極合剤層を含む、リチウムイオン電池に関する。 In still another aspect, the present invention relates to a lithium ion battery including a positive electrode mixture layer formed using the positive electrode mixture paste for a lithium ion battery of the present invention.
 本発明によれば、簡便な方法により、増粘及びゲル化を抑制して、保存安定性が向上した、リチウムイオン電池用正極合剤ペースト、及び当該リチウムイオン電池用正極合剤ペーストを用いて作製されたリチウムイオン電池用電極及びリチウムイオン電池を提供できる。また、リチウムイオン電池用正極合剤ペーストの保存安定性向上方法を提供できる。 According to the present invention, using the positive electrode mixture paste for lithium ion batteries and the positive electrode mixture paste for lithium ion batteries in which storage stability is improved by suppressing thickening and gelation by a simple method The electrode for lithium ion batteries and lithium ion batteries which were produced can be provided. Moreover, the storage stability improvement method of the positive electrode mixture paste for lithium ion batteries can be provided.
 本発明は、リチウムイオン電池用正極合剤ペーストが、所定の条件で曳糸性を呈する有機ポリマーを含むことで、増粘及びゲル化が抑制されるという知見に基づく。 The present invention is based on the finding that when the positive electrode mixture paste for lithium ion batteries contains an organic polymer exhibiting spinnability under predetermined conditions, thickening and gelation are suppressed.
 すなわち、本発明は、一実施形態において、正極活物質と、導電材と、バインダーと、有機ポリマーと、溶媒とを含むリチウムイオン電池用正極合剤ペーストであって、前記有機ポリマーが、その濃度が0.001質量%以上3質量%以下である前記溶媒中で曳糸性を呈する有機ポリマー(以下、「曳糸性有機ポリマー」と略称する場合もある。)である、リチウムイオン電池用正極合剤ペースト(以下、「正極合剤ペースト」と略称する場合もある。)に関する。「前記有機ポリマーが、その濃度が0.001質量%以上3質量%以下である溶媒中で曳糸性を呈する有機ポリマーである」とは、前記溶媒中の前記有機ポリマーの濃度が0.001質量%以上3質量%以下のいずれかの濃度である溶液が曳糸性を呈することを意味する。
 より具体的には、溶媒が水である場合は、前記有機ポリマーは、その濃度が0.001質量%以上3質量%以下であり液温が25℃の水溶液中で曳糸性を呈する有機ポリマーであり、「前記有機ポリマーが、その濃度が0.001質量%以上3質量%以下であり液温が25℃の水溶液中で曳糸性を呈する有機ポリマーである」とは、前記有機ポリマーの濃度が0.001質量%以上3質量%以下のいずれかの濃度であり且つ液温が25℃の水溶液が曳糸性を呈することを意味する。
 また、溶媒がNメチルピロリドンである場合は、前記有機ポリマーは、その濃度が0.001質量%以上3質量%以下であり液温が25℃のNメチルピロリドン溶液中で曳糸性を呈する有機ポリマーであり、「前記有機ポリマーが、その濃度が0.001質量%以上3質量%以下であり液温が25℃のNメチルピロリドン溶液中で曳糸性を呈する有機ポリマーである」とは、前記有機ポリマーの濃度が0.001質量%以上3質量%以下のいずれかの濃度であり且つ液温が25℃のNメチルピロリドン溶液が曳糸性を呈することを意味する。
That is, in one embodiment, the present invention is a positive electrode mixture paste for a lithium ion battery, comprising a positive electrode active material, a conductive material, a binder, an organic polymer, and a solvent, wherein the organic polymer has a concentration of A positive electrode for a lithium ion battery, which is an organic polymer exhibiting spinnability in the above-mentioned solvent having a content of 0.001% by mass or more and 3% by mass or less (hereinafter sometimes abbreviated as “spinky organic polymer”) The present invention relates to a mixture paste (hereinafter may be abbreviated as “positive electrode mixture paste”). The phrase "the organic polymer is spiny in a solvent having a concentration of 0.001% by mass to 3% by mass" means that the concentration of the organic polymer in the solvent is 0.001 It means that the solution which is concentration of mass% or more and 3 mass% or less exhibits spinnability.
More specifically, when the solvent is water, the organic polymer exhibits spinnability in an aqueous solution having a concentration of 0.001% by mass to 3% by mass and a liquid temperature of 25 ° C. “The organic polymer is an organic polymer exhibiting spinnability in an aqueous solution having a concentration of 0.001% by mass to 3% by mass and a liquid temperature of 25 ° C.” It means that an aqueous solution having a concentration of 0.001% by mass or more and 3% by mass or less and a liquid temperature of 25 ° C. exhibits spinnability.
In addition, when the solvent is N methyl pyrrolidone, the organic polymer is an organic polymer exhibiting spinnability in an N methyl pyrrolidone solution having a concentration of 0.001% by mass to 3% by mass and a liquid temperature of 25 ° C. It is a polymer, and “the organic polymer is an organic polymer exhibiting spinnability in an N-methylpyrrolidone solution having a concentration of 0.001% to 3% by mass and a liquid temperature of 25 ° C.”, This means that the N-methylpyrrolidone solution having a concentration of 0.001% by mass to 3% by mass and a liquid temperature of 25 ° C. exhibits spinnability.
 本発明の効果発現のメカニズムの詳細は明らかではないが、以下のことが推定される。本発明では、正極合剤ペーストに曳糸性有機ポリマーが含まれていることにより、曳糸性有機ポリマーが、例えば溶媒である水との相互作用(例えば、水素結合)により高分子ネットワークを形成して、水を拘束し、正極活物質であるリチウム金属複合酸化物に含まれるLiO2等のアルカリ成分と水との反応を抑制することによって、増粘及びゲル化の抑制が可能となり、保存安定性を向上したものと考えられる。溶媒が、Nメチルピロリドンである場合も、Nメチルピロリドン中に含まれる微量の水と曳糸性有機ポリマーが前記相互作用をすることにより、増粘及びゲル化の抑制が可能となり、保存安定性を向上したものと考えられる。このように、正極合剤ペーストの増粘及びゲル化が抑制されるので、正極合剤ペースト中における、正極活物質及び導電材等の固形分の分散性が良好となるので、均質な正極合剤層を形成することが可能となる。そのため、一実施形態において、電池の初期容量の低下抑制も可能となる。また、一実施形態において、正極合剤ペーストにおける固形分の濃度を向上することも可能となる。本発明によれば、正極合剤ペーストの製造過程で、曳糸性有機ポリマーを添加し混合するという簡単な方法により、正極合剤ペーストの保存安定性を向上できる。したがって、本発明の正極合剤ペーストをリチウムイオン電池用電極(正極)の作製に用いた場合、リチウムイオン電池の製造におけるコストダウンを図ることができると考えられる。また、一実施形態において、正極合剤ペーストにおける固形分の濃度を上げられるため、Nメチルピロリドン等の溶媒の使用量を低減でき、更にそれを除去するための乾燥に必要なエネルギーを低減でき、コスト低減を図ることができる。但し、これらは推定であって、本発明はこれらメカニズムに限定して解釈されない。 Although the details of the mechanism of the effect expression of the present invention are not clear, the following can be presumed. In the present invention, by containing the spinnable organic polymer in the positive electrode mixture paste, the spinnable organic polymer forms a polymer network, for example, by interaction with water as a solvent (for example, hydrogen bond). By confining water and suppressing the reaction between water and an alkaline component such as LiO 2 contained in the positive electrode active material lithium metal composite oxide, it becomes possible to suppress thickening and gelation, It is considered that the stability is improved. Even when the solvent is N methyl pyrrolidone, the interaction between a trace amount of water contained in N methyl pyrrolidone and the spinnable organic polymer enables suppression of thickening and gelation, and storage stability Is considered to be an improvement. As described above, since thickening and gelation of the positive electrode mixture paste are suppressed, the dispersibility of solid components such as the positive electrode active material and the conductive material in the positive electrode mixture paste is improved, so that uniform positive electrode synthesis is achieved. It becomes possible to form an agent layer. Therefore, in one embodiment, reduction in the initial capacity of the battery can also be suppressed. In one embodiment, it is also possible to improve the concentration of solid content in the positive electrode mixture paste. According to the present invention, the storage stability of the positive electrode mixture paste can be improved by a simple method of adding and mixing a spinnable organic polymer in the production process of the positive electrode mixture paste. Therefore, when the positive electrode material mixture paste of the present invention is used for producing a lithium ion battery electrode (positive electrode), it is considered that cost reduction can be achieved in the production of a lithium ion battery. In one embodiment, the solid content of the positive electrode mixture paste can be increased, so the amount of solvent such as N-methylpyrrolidone can be reduced, and the energy required for drying to remove it can be reduced. Cost reduction can be achieved. However, these are only estimates, and the present invention is not interpreted as being limited to these mechanisms.
 本発明の正極合剤ペーストは、正極活物質と、導電材と、バインダーと、曳糸性有機ポリマーと、溶媒と、必要に応じて添加されるその他の成分とを含有する。本発明の正極合剤ペーストに含まれる正極活物質、導電材、及びバインダー(結着材)の質量比は、従来公知の電池と同じでよく、電池の使用適性に応じて任意に調整できる。前記その他の成分としては、例えば増粘剤、補強材、酸化防止剤、電解液の分解を抑制する機能を有する添加剤などが例示され、これらの他の成分は、公知のものを使用することができる。前記増粘剤としては、増粘多糖類、アルギン酸、カルボキシメチルセルロース、でんぷん、ポリアクリル酸、ポリビニルアルコール、ポリビニルピロリドン等が挙げられる。 The positive electrode material mixture paste of the present invention contains a positive electrode active material, a conductive material, a binder, a spinnable organic polymer, a solvent, and other components added as necessary. The mass ratio of the positive electrode active material, the conductive material, and the binder (binder) contained in the positive electrode mixture paste of the present invention may be the same as that of a conventionally known battery, and can be arbitrarily adjusted according to the use suitability of the battery. Examples of the other components include thickeners, reinforcing materials, antioxidants, additives having a function of suppressing the decomposition of the electrolyte, and the like, and these other components may be known ones. Can. Examples of the thickener include polysaccharide thickeners, alginic acid, carboxymethylcellulose, starch, polyacrylic acid, polyvinyl alcohol, polyvinyl pyrrolidone and the like.
 [正極活物質]
 近年、高容量のリチウムイオン二次電池を得ることを目的として、ニッケルやマンガンを多く含むアルカリ性の高い正極活物質が使用されるようになってきている。このような正極活物質を使用した場合、正極合剤ペーストが、徐々に流動性を失い、増粘し、ゲル化するという問題が生じる。このような正極活物質を使用した場合、本発明は、有効に利用されうる。
 正極活物質としては、リチウムを吸蔵、放出可能であって、充放電反応が可能である活物質であればよく、例えば、LiCoO2、LiNiO2、Li2MnO4、Liリッチ形(Li(LixMe1-x)O2(Me=Co,Ni,Mn)等のリチウム金属複合酸化物が挙げられる。これら化合物は部分的に元素置換したものであってもよい。特に、LiO2等のアルカリ成分を多く含む、LiNiO2を主成分とするリチウム金属複合酸化物(LiNiO2系)やLiリッチ形を主成分とするリチウム金属複合酸化物を正極活物質として用いる場合、特に、リチウムニッケル含有複合酸化物を正極活物質として用いる場合に、本発明は有効に利用されうる。例えば、正極活物質としてLiNiO2系やLiリッチ形を主成分とするリチウム金属複合酸化物を使用し、且つ、水を前記溶媒として正極合剤ペーストを作製すると、LiOHの溶出が強く、正極合剤ペーストがpH12程度の強いアルカリ性を示すので、本発明が有効に利用されうる。正極活物質は粒状物として用いられる。その平均粒径としては、例えば、2μm以上40μm以下とすることができる。
[Positive electrode active material]
In recent years, a highly alkaline positive electrode active material containing a large amount of nickel and manganese has come to be used for the purpose of obtaining a high capacity lithium ion secondary battery. When such a positive electrode active material is used, there is a problem that the positive electrode mixture paste gradually loses fluidity, thickens, and gels. When such a positive electrode active material is used, the present invention can be effectively utilized.
The positive electrode active material may be any active material capable of inserting and extracting lithium and capable of charge and discharge reaction, for example, LiCoO 2 , LiNiO 2 , Li 2 MnO 4 , Li rich type (Li (Li (Li (Li (Li Examples thereof include lithium metal complex oxides such as x Me 1-x ) O 2 (Me = Co, Ni, Mn), etc. These compounds may be partially element-substituted, in particular, LiO 2 etc. When using a lithium metal complex oxide (LiNiO 2 system) mainly containing LiNiO 2 containing a large amount of alkali component or a lithium metal complex oxide mainly containing Li-rich type as a positive electrode active material, particularly lithium nickel containing in the case of using a composite oxide as a positive electrode active material, the present invention can be effectively utilized. for example, lithium metal complex mainly composed of LiNiO 2 type or Li-rich type as a positive electrode active material When a positive electrode mixture paste is prepared using an oxide and water as the solvent, the elution of LiOH is strong, and the positive electrode mixture paste exhibits strong alkalinity of about pH 12, so that the present invention can be effectively utilized. The positive electrode active material is used as particulate matter, and the average particle diameter thereof can be, for example, 2 μm or more and 40 μm or less.
 本発明の正極合剤ペーストにおける正極活物質の含有量は、正極合剤ペーストの全固形分量に対し、高容量化の観点から、好ましくは80質量%以上、より好ましくは90質量%以上であり、そして、正極合剤層の集電体への結着力向上の観点から、好ましくは99質量%以下、より好ましくは98質量%以下である。 The content of the positive electrode active material in the positive electrode mixture paste of the present invention is preferably 80% by mass or more, more preferably 90% by mass or more, from the viewpoint of increasing the capacity with respect to the total solid content of the positive electrode mixture paste. And, from the viewpoint of improving the binding strength of the positive electrode mixture layer to the current collector, it is preferably 99% by mass or less, more preferably 98% by mass or less.
 [導電材]
 導電材は、充放電反応を効率的に行い、電気伝導性を高めるためのものであり、例えば、アセチレンブラック、ケッチェンブラック、黒鉛、CNT(カーボンナノチューブ)等の炭素材料が挙げられ、これらは単独又は2種以上混合して用いることができる。
[Conductive material]
The conductive material is for efficiently performing charge / discharge reaction and enhancing the electrical conductivity, and examples thereof include carbon materials such as acetylene black, ketjen black, graphite, CNT (carbon nanotube), etc. It can be used alone or in combination of two or more.
 本発明の正極合剤ペーストにおける導電材の含有量は、正極合剤ペーストの全固形分量に対し、導電性向上の観点から、好ましくは0.5質量%以上、より好ましくは1質量%以上であり、そして、電池容量向上の観点から、好ましくは10質量%以下、より好ましくは5質量%以下である。 The content of the conductive material in the positive electrode mixture paste of the present invention is preferably 0.5% by mass or more, more preferably 1% by mass or more, from the viewpoint of improving the conductivity relative to the total solid content of the positive electrode mixture paste. And from the viewpoint of improving the battery capacity, it is preferably 10% by mass or less, more preferably 5% by mass or less.
 [バインダー]
 バインダーは、正極合剤層と集電体との間の接着機能を持たせるものであり、溶媒が、水である場合、例えば、ポリアクリル酸ナトリウム、ポリテトラフルオロエチレン(PTFE)、ポリフッ化ビニリデン(PVdF)、及びスチレンブタジエンゴム(SBR)、カルボキシルセルロース等が挙げられ、これらは単独又は2種以上混合して用いることができる。なかでも、電気化学的安定性の向上及び正極合剤層と集電体との結着力向上の観点から、ポリアクリル酸ナトリウムが好ましい。溶媒が、Nメチルピロリドンである場合、バインダーとして、例えば、ポリフッ化ビニリデン(PVDF)が一般的に用いられる。PVDFは、アルカリ成分によってゲル化がおこりやすい。また、Nメチルピロリドンには微量の水が含まれるため、当該水と正極活物質由来のアルカリ成分によってバインダーのゲル化を引き起こしやすい。したがって、バインダーとしてPVDFを用いる系において、本発明は顕著に有効である。
[binder]
The binder has an adhesive function between the positive electrode mixture layer and the current collector, and when the solvent is water, for example, sodium polyacrylate, polytetrafluoroethylene (PTFE), polyvinylidene fluoride (PVdF), and styrene butadiene rubber (SBR), carboxyl cellulose etc. are mentioned, These can be used individually or in mixture of 2 or more types. Among them, sodium polyacrylate is preferable from the viewpoint of the improvement of the electrochemical stability and the improvement of the binding strength between the positive electrode mixture layer and the current collector. When the solvent is N methyl pyrrolidone, for example, polyvinylidene fluoride (PVDF) is generally used as a binder. PVDF is prone to gelation due to the alkali component. In addition, since N-methylpyrrolidone contains a trace amount of water, the binder and the alkali component derived from the water and the positive electrode active material easily cause gelation of the binder. Therefore, the present invention is remarkably effective in a system using PVDF as a binder.
 本発明の正極合剤ペーストにおけるバインダーの含有量は、正極合剤ペーストの全固形分量に対し、正極合剤層と集電体との結着力向上の観点から、好ましくは0.5質量%以上、より好ましくは1質量%以上であり、そして、電池容量向上の観点から、好ましくは10質量%以下、より好ましくは5質量%以下である。 The content of the binder in the positive electrode mixture paste of the present invention is preferably 0.5% by mass or more from the viewpoint of improving the binding strength between the positive electrode mixture layer and the current collector with respect to the total solid content of the positive electrode mixture paste. More preferably, it is 1% by mass or more, and from the viewpoint of improving the battery capacity, it is preferably 10% by mass or less, more preferably 5% by mass or less.
 [溶媒]
 [水]
 近年、原料コストの削減や環境負荷の軽減の観点から、正極の作製にも水系プロセスを採用することが望まれてきている。本発明の正極合剤ペーストは、一実施形態において、正極活物質や導電材を分散可能とする分散媒として、そして、バインダーや曳糸性有機ポリマーを溶解可能とする溶媒として水を含む。溶媒に水を用いると、正極活物質に含まれるリチウム(Li)イオンの一部が溶出して正極合剤ペーストがアルカリ性となり、徐々に流動性を失い、増粘し、ゲル化するという問題が生じる。しかし、上記の通り、本発明の正極合剤ペーストには、特定の有機ポリマーが含まれているので、増粘及びゲル化が抑制される。本発明の正極合剤ペーストに含まれる水は、好ましくは、純水又は精製水である。本発明の正極合剤ペーストにおける水の含有量は、正極合剤ペーストの塗工性の向上の観点から、正極合剤ペーストの全固形分量100質量部に対して、好ましくは30質量部以上、より好ましくは40質量部以上であり、そして、同様の観点から、好ましくは80質量部以下、より好ましくは70質量部以下である。
[solvent]
[water]
In recent years, from the viewpoint of reducing the cost of raw materials and reducing the environmental load, it has been desired to adopt an aqueous process also for the preparation of a positive electrode. In one embodiment, the positive electrode mixture paste of the present invention contains water as a dispersion medium capable of dispersing the positive electrode active material and the conductive material, and as a solvent capable of dissolving the binder and the spinnable organic polymer. When water is used as a solvent, a part of lithium (Li) ions contained in the positive electrode active material is eluted and the positive electrode mixture paste becomes alkaline, gradually losing its fluidity, thickening, and causing gelation. It occurs. However, as described above, since the positive electrode mixture paste of the present invention contains a specific organic polymer, thickening and gelation are suppressed. The water contained in the positive electrode mixture paste of the present invention is preferably pure water or purified water. The content of water in the positive electrode mixture paste of the present invention is preferably 30 parts by mass or more, relative to 100 parts by mass of the total solid content of the positive electrode mixture paste, from the viewpoint of improving the coating properties of the positive electrode mixture paste. More preferably, it is 40 parts by mass or more, and from the same viewpoint, it is preferably 80 parts by mass or less, more preferably 70 parts by mass or less.
 [Nメチルピロリドン]
 本発明の正極合剤ペーストは、別の一実施形態において、正極活物質や導電材を分散可能とする分散媒として、そして、バインダーや曳糸性有機ポリマーを溶解可能とする溶媒として、Nメチルピロリドンを含む。本発明の正極合剤ペーストにおけるNメチルピロリドンの含有量は、正極合剤ペーストの塗工性の向上の観点から、好ましくは10重量%以上、より好ましくは20重量%以上であり、そして、同様の観点から、好ましくは50重量%以下、より好ましくは40重量%以下である。
[N methyl pyrrolidone]
In another embodiment, the positive electrode material mixture paste of the present invention is N methyl as a dispersion medium capable of dispersing the positive electrode active material and the conductive material, and as a solvent capable of dissolving the binder and the spinnable organic polymer. Contains pyrrolidone. The content of N methyl pyrrolidone in the positive electrode mixture paste of the present invention is preferably 10% by weight or more, more preferably 20% by weight or more, from the viewpoint of improving the coatability of the positive electrode mixture paste. Preferably, it is 50% by weight or less, more preferably 40% by weight or less.
 [曳糸性有機ポリマー]
 本発明の正極合剤ペーストは、保存安定性向上の観点から、又は、保存安定性向上及び正極合剤ペーストにおける固形分の高濃度化の観点から、曳糸性有機ポリマーを含有する。
[Spring thread organic polymer]
The positive electrode mixture paste of the present invention contains a spinnable organic polymer from the viewpoint of improving storage stability or from the viewpoint of improving storage stability and increasing the solid content of the positive electrode mixture paste.
 〔曳糸性の定義〕
 ここで、曳糸性とは、物体の伸張特性が現れる、所謂、「糸を曳く」性質であり、例えば「納豆の糸曳き」等がその顕著な例として挙げられる。曳糸性は液状組成物を低速度で滴下又はその一端を保持して伸張した際に、破断して液滴を形成することなく連続した糸状構造体を呈する性質であり、例えば「動植物の粘液の糸曳き」等が例として挙げられる。ちなみに曳糸性は液状組成物の弾性的緩和現象のひとつであり、表面張力や粘度とは全く独立の物性であることが知られている。ここで、通常のポリマー溶液であっても、例えば濃度が100g/L以上の高濃度であれば、上記の曳糸性挙動を呈することはしばしばあるが、懸かる系は極めて粘度が高く、ポリマー溶液は著しく流動性に欠ける。本発明でいう曳糸性とは、特殊な有機ポリマーの水系液状組成物が、極めて稀薄な濃度下で高い流動性を保ちながら発現し得る曳糸性を指す。
[Definition of spinnability]
Here, the spinnability is a so-called "threading" property in which the stretching property of the object appears, and for example, "natto threading" etc. can be mentioned as a prominent example. The spinnability is the property of exhibiting a continuous thread-like structure without breaking up and forming droplets when the liquid composition is dropped at a low speed or stretched while holding one end thereof, for example, “mucus of animals and plants "Yarning" etc. are mentioned as an example. Incidentally, spinnability is one of the elastic relaxation phenomena of liquid compositions, and it is known that surface tension and viscosity are physical properties completely independent of each other. Here, even if it is a normal polymer solution, for example, if the concentration is a high concentration of 100 g / L or more, the above-mentioned spinnable behavior is often exhibited, but the system in question is extremely high in viscosity and the polymer solution Are significantly less fluid. The spinnability referred to in the present invention refers to spinnability in which aqueous liquid compositions of special organic polymers can be developed while maintaining high fluidity under extremely dilute concentrations.
 〔曳糸性有機ポリマーの定義〕
 本発明でいう曳糸性有機ポリマーは、曳糸性有機ポリマーが溶媒に溶けて得られた溶液が前記の曳糸性を呈する有機ポリマーのことである。この曳糸性有機ポリマーは、一般に、高分子量の有機高分子が発現する所謂「増粘性有機ポリマー」とは異なる。前記溶媒が水である場合は、前記溶液は水溶液であり、前記溶媒がNメチルピロリドンである場合は、前記溶液はNメチルピロリドン溶液である。
 本発明において曳糸性有機ポリマーは、例えば、その濃度が3質量%以下の水溶液又はNメチルピロリドン溶液中で曳糸性を呈する有機ポリマーであり、好ましくはその濃度が1質量%以下の水溶液又はNメチルピロリドン溶液中で曳糸性を呈する有機ポリマーであり、より好ましくはその濃度が0.5質量%以下の水溶液又はNメチルピロリドン溶液中で曳糸性を呈する有機ポリマーである。そして、その濃度が0.001質量%以上の水溶液又はNメチルピロリドン溶液中で曳糸性を呈する有機ポリマーであり、好ましくはその濃度が0.01質量%以上の水溶液又はNメチルピロリドン溶液中で曳糸性を呈する有機ポリマーである。
[Definition of a spinnable organic polymer]
The spinnable organic polymer referred to in the present invention is an organic polymer in which a solution obtained by dissolving a spinnable organic polymer in a solvent exhibits the above spinnability. The spinnable organic polymer is generally different from a so-called "thickening organic polymer" in which a high molecular weight organic polymer is expressed. When the solvent is water, the solution is an aqueous solution, and when the solvent is N methyl pyrrolidone, the solution is an N methyl pyrrolidone solution.
In the present invention, a spinnable organic polymer is, for example, an organic polymer exhibiting spinnability in an aqueous solution or N methyl pyrrolidone solution having a concentration of 3% by mass or less, preferably an aqueous solution or its concentration at a concentration of 1% by mass or less. It is an organic polymer exhibiting spinnability in an N-methylpyrrolidone solution, more preferably an organic polymer exhibiting spinnability in an aqueous solution or N-methylpyrrolidone solution having a concentration of 0.5% by mass or less. And it is an organic polymer which exhibits spinnability in an aqueous solution or N methyl pyrrolidone solution whose concentration is 0.001 mass% or more, preferably in an aqueous solution or N methyl pyrrolidone solution whose concentration is 0.01 mass% or more. It is an organic polymer exhibiting spinnability.
 前記溶媒として水を含む本発明の一実施形態において、有機ポリマーの曳糸性の有無は、以下の方法で判定する。有機ポリマー0.5重量部を精製水99.5重量部に溶解させて得た有機ポリマー水溶液を用いて、下記〔曳糸性判定法〕に準じた方法で判定し、曳糸性を有する場合、曳糸性有機ポリマーとする。
 前記溶媒としてNメチルピロリドンを含む本発明の別の一実施形態において、有機ポリマーの曳糸性の有無は、以下の方法で判定する。有機ポリマー1重量部をNメチルピロリドン99重量部に溶解させて得た有機ポリマーのNメチルピロリドン溶液を用いて、下記〔曳糸性判定法〕に準じた方法で判定し、曳糸性を有する場合、曳糸性有機ポリマーとする。
In one embodiment of the present invention containing water as the solvent, the spinnability of the organic polymer is determined by the following method. Using an organic polymer aqueous solution obtained by dissolving 0.5 parts by weight of an organic polymer in 99.5 parts by weight of purified water, it is judged by a method according to the following [Spinability evaluation method], and has spinnability And spinnable organic polymer.
In another embodiment of the present invention containing N-methyl pyrrolidone as the solvent, the presence or absence of spinnability of the organic polymer is determined by the following method. Using an N-methylpyrrolidone solution of an organic polymer obtained by dissolving 1 part by weight of an organic polymer in 99 parts by weight of N-methylpyrrolidone, it is determined by a method according to the following [Spinability evaluation method] and has spinnability In the case, a spinnable organic polymer is used.
 〔曳糸性判定法〕
 先端内径1mmのパスツールピペット(ガラス、例えばASAHITECHNO  GLASS、IK-PAS-5P)より静かに滴下操作をした際に、糸を曳いた水溶液又はNメチルピロリドン溶液を、本発明において曳糸性を呈する水溶液又はNメチルピロリドン溶液とする。長く糸を曳く溶液を強い(又は高い)曳糸性を持つ水溶液又はNメチルピロリドン溶液とする。水溶液又はNメチルピロリドン溶液は25℃で、よく攪拌して判定に用い、少なくともパスツールピペットの先端を落下地点から5mm離して滴下操作を行うこととする。曳糸性の強い水溶液又はNメチルピロリドン溶液に関しては、より高い位置から滴下操作を行うと、より確認しやすい。滴下操作は複数回行って確認しても構わない。通常、滴下操作の際に確認される「糸」は、1mmより幅が細いものである。
[Method for determining spinnability]
When the dropping operation is gently performed from a Pasteur pipette (glass such as ASAHITECHNO GLASS, IK-PAS-5P) with an inner diameter of 1 mm of tip, the aqueous solution or N-methylpyrrolidone solution in which a thread is twisted exhibits spinnability in the present invention Make an aqueous solution or N methyl pyrrolidone solution. The long threading solution is made into an aqueous solution having strong (or high) spinnability or N-methylpyrrolidone solution. The aqueous solution or N methyl pyrrolidone solution is well stirred at 25 ° C. and used for determination, and at least the tip of the Pasteur pipette is separated by 5 mm from the dropping point to perform the dropping operation. With regard to the aqueous solution having a strong spinnability or the N-methylpyrrolidone solution, it is easier to confirm if the dropping operation is performed from a higher position. The dropping operation may be performed a plurality of times to confirm. Usually, the "yarn" confirmed during the dropping operation is thinner than 1 mm.
 曳糸性の付与効果が高いものほど、すなわち高曳糸性の有機ポリマーほど、より低濃度で、目的とする保存安定性の向上、又は、保存安定性の向上及び正極合剤ペーストにおける固形分の高濃度化を実現できる。 The higher the spinnability imparting effect, that is, the higher the spinnability of the organic polymer, the lower the concentration, and the intended storage stability is improved, or the storage stability is improved, and the solid content in the positive electrode material mixture paste High concentration of
 曳糸性有機ポリマーとしては、架橋型のポリマーと非架橋型ポリマーが挙げられ、中でも、非架橋型ポリマーほど高曳糸性であり、本発明において好ましい。 The spinnable organic polymer includes cross-linked polymers and non-cross-linked polymers. Among them, non-cross-linked polymers have higher spinnability and are preferred in the present invention.
 溶媒として水を含む本発明の一実施形態において、曳糸性有機ポリマーは、例えば、スルホン酸基(-SO2-OH)、硫酸基(-O-SO2-OH)及びこれらの塩型の基から選ばれる少なくとも1種の基を有するエチレン性不飽和単量体a1に由来の構成単位を含むポリマーA、又はポリエチレンオキサイド(PEO)が挙げられる。これらは、1種又は2種以上を併用して用いることができる。 In one embodiment of the present invention comprising water as a solvent, the spinnable organic polymer is, for example, sulfonic acid group (—SO 2 —OH), sulfuric acid group (—O—SO 2 —OH) and salts thereof The polymer A containing the structural unit derived from the ethylenically unsaturated monomer a1 which has at least 1 sort (s) of groups chosen from group, or a polyethylene oxide (PEO) is mentioned. These can be used 1 type or in combination of 2 or more types.
 単量体a1としては、例えば、2-(メタ)アクリロイルオキシエタンスルホン酸、2-(メタ)アクリロイルオキシプロパンスルホン酸、2-(メタ)アクリルアミド-2-アルキル(炭素数1~4)プロパンスルホン酸、ビニルスルホン酸、アリルスルホン酸、スチレンスルホン酸、ビニル硫酸、等のモノマーが挙げられる。中でも、重合性が高く、高分子量体を得やすいことから、2-(メタ)アクリロイルオキシエタンスルホン酸、2-(メタ)アクリロイルオキシプロパンスルホン酸、2-(メタ)アクリルアミド-2-アルキル(炭素数1~4)プロパンスルホン酸、及びスチレンスルホン酸が好ましく、2-アクリルアミド-2-メチルプロパンスルホン酸(AMPS)、及びスチレンスルホン酸がより好ましく、正極合剤ペーストの保存安定性向上の観点から、AMPSが更に好ましい。これらの構成モノマーは、酸型で用いても良いし、そのスルホン酸基及び/又は硫酸基の一部、又は全てを塩基で中和して塩型の基にして用いても良い。 As the monomer a1, for example, 2- (meth) acryloyloxyethane sulfonic acid, 2- (meth) acryloyloxypropane sulfonic acid, 2- (meth) acrylamido-2-alkyl (1 to 4 carbon atoms) propane sulfone Monomers such as acid, vinyl sulfonic acid, allyl sulfonic acid, styrene sulfonic acid, vinyl sulfuric acid and the like can be mentioned. Among them, 2- (meth) acryloyloxyethanesulfonic acid, 2- (meth) acryloyloxypropanesulfonic acid, 2- (meth) acrylamido-2-alkyl (carbon) because of high polymerizability and easy to obtain high molecular weight. The number 1 to 4) propane sulfonic acid and styrene sulfonic acid are preferable, 2-acrylamido-2-methylpropane sulfonic acid (AMPS) and styrene sulfonic acid are more preferable, and from the viewpoint of improving the storage stability of the positive electrode mixture paste And AMPS are more preferred. These constituent monomers may be used in the acid form, or some or all of the sulfonic acid group and / or the sulfuric acid group may be neutralized with a base to be used as a salt group.
 スルホン酸基又は硫酸基の塩型の基を形成する対イオンとしては、例えば、金属イオン、アンモニウムイオン、総炭素数1~22のアルキル若しくはアルケニルアンモニウムイオン、炭素数1~22のアルキル若しくはアルケニル置換ピリジニウムイオン、総炭素数1~22のアルカノールアンモニウムイオンが挙げられ、ナトリウムイオン、カリウムイオンの様なアルカリ金属のイオン、又はアンモニウムイオンが好ましく、ナトリウムイオン、カリウムイオンがより好ましい。 As a counter ion which forms a salt type group of a sulfonic acid group or a sulfuric acid group, for example, metal ion, ammonium ion, alkyl or alkenyl ammonium ion having 1 to 22 carbon atoms in total, alkyl or alkenyl substitution having 1 to 22 carbon atoms There may be mentioned pyridinium ion, alkanol ammonium ion having 1 to 22 carbon atoms in total, alkali ion such as sodium ion, potassium ion or ammonium ion is preferable, and sodium ion and potassium ion are more preferable.
 ポリマーAにおいて、単量体a1は、単独で又は2種類以上を併用してもよく、単量体a1が2種以上である場合、これらの構成モノマーに由来の構成単位の配置としては、特に限定はなく、ランダム配置でも交互配置でもブロック配置でもよい。 In the polymer A, the monomer a1 may be used alone or in combination of two or more types, and when the monomer a1 is two or more types, as the arrangement of the structural units derived from these constituent monomers, in particular, There is no limitation, and random arrangement, alternating arrangement, or block arrangement may be used.
 ポリマーAは、正極合剤ペーストの保存安定性向上の観点から、好ましくは単量体a1と他の重合性単量体との共重合体であり、当該重合性単量体としては、好ましくは不飽和カルボン酸及びその塩から選ばれる少なくとも1種の単量体a2であり、より好ましくはエチレン性不飽和カルボン酸及びその塩から選ばれる少なくとも1種の単量体a2である。 The polymer A is preferably a copolymer of the monomer a1 and another polymerizable monomer from the viewpoint of improving the storage stability of the positive electrode mixture paste, and as the polymerizable monomer, it is preferably It is at least one monomer a2 selected from unsaturated carboxylic acids and salts thereof, more preferably at least one monomer a2 selected from ethylenically unsaturated carboxylic acids and salts thereof.
 単量体a2としては、正極合剤ペーストの保存安定性向上の観点から、好ましくは(メタ)アクリル酸[(メタ)アクリル酸は、アクリル酸(AA)、メタクリル酸又はそれらの混合物のことをいう]及びその塩、スチレンカルボン酸及びその塩、マレイン酸系モノマー[無水マレイン酸、マレイン酸、マレイン酸モノエステル、並びにマレイン酸モノアミド又はそれらの2種類以上からなる混合物]及びその塩、並びにイタコン酸及びその塩等であり、これらから選ばれる1種以上を用いることができる。これらのうち、共重合が容易であることから、(メタ)アクリル酸及びその塩、スチレンカルボン酸及びその塩が好ましく、(メタ)アクリル酸及びその塩がより好ましく、アクリル酸及びその塩が更に好ましい。ここで塩を形成する対イオンとしては、前記の対イオンであればよい。 As the monomer a2, from the viewpoint of improving the storage stability of the positive electrode mixture paste, preferably (meth) acrylic acid [(meth) acrylic acid is acrylic acid (AA), methacrylic acid or a mixture thereof. ] And salts thereof, styrene carboxylic acid and salts thereof, maleic acid monomers [maleic anhydride, maleic acid, maleic acid monoester, and maleic acid monoamide or a mixture of two or more thereof] and salts thereof, and itacon It is an acid and its salt etc., and 1 or more types chosen from these can be used. Among these, (meth) acrylic acid and a salt thereof, styrenecarboxylic acid and a salt thereof are preferable, (meth) acrylic acid and a salt thereof are more preferable, and acrylic acid and a salt thereof are further preferable because copolymerization is easy. preferable. As a counter ion which forms a salt here, it is sufficient if it is the said counter ion.
 ポリマーAが、単量体a1に由来の構成単位と単量体a2に由来の構成単位とを含む共重合体である場合、ポリマーA中の全構成単位における単量体a1に由来の構成単位の割合は、正極合剤水系ペーストの保存安定性向上の観点から、好ましくは、70モル%以上、より好ましくは80モル%以上、更に好ましく90モル%以上であり、そして、曳糸性を高める観点から、好ましくは、99モル%以下、より好ましくは98モル%以下、更に好ましくは96モル%以下である。 When the polymer A is a copolymer containing a structural unit derived from the monomer a1 and a structural unit derived from the monomer a2, the structural unit derived from the monomer a1 in all the structural units in the polymer A The ratio of is preferably 70 mol% or more, more preferably 80 mol% or more, still more preferably 90 mol% or more, from the viewpoint of improving the storage stability of the positive electrode mixture aqueous paste, and the spinnability is enhanced. From the viewpoint, it is preferably 99 mol% or less, more preferably 98 mol% or less, and still more preferably 96 mol% or less.
 ポリマーAが、単量体a1に由来の構成単位と単量体a2に由来の構成単位とを含む共重合体である場合、ポリマーA中の全構成単位における単量体a1に由来の構成単位と単量体a2に由来の構成単位のモル比(単量体a1に由来の構成単位/単量体a2に由来の構成単位)は、正極合剤ペーストの保存安定性向上の観点から、好ましくは3以上、より好ましくは4以上、更に好ましく9以上であり、そして、曳糸性を高める観点から、好ましくは99以下、より好ましくは50以下、更に好ましくは24以下である。 When the polymer A is a copolymer containing a structural unit derived from the monomer a1 and a structural unit derived from the monomer a2, the structural unit derived from the monomer a1 in all the structural units in the polymer A And the molar ratio of the structural unit derived from the monomer a2 (the structural unit derived from the monomer a1 / the structural unit derived from the monomer a2) is preferably from the viewpoint of improving the storage stability of the positive electrode mixture paste Is 3 or more, more preferably 4 or more, further preferably 9 or more, and preferably 99 or less, more preferably 50 or less, and still more preferably 24 or less from the viewpoint of enhancing spinnability.
 ポリマーAにおいて、単量体a1に由来の構成単位と単量体a2に由来の構成単位の配置としては、特に限定はなく、ランダム配置でも交互配置でもブロック配置でもよい。 In the polymer A, the arrangement of the structural unit derived from the monomer a1 and the structural unit derived from the monomer a2 is not particularly limited, and may be random arrangement, alternating arrangement, or block arrangement.
 ポリマーAが、単量体a1に由来の構成単位と単量体a2に由来の構成単位とを含む共重合体である場合、更に別の重合性単量体a3に由来の構成単位を含んでいてもよいが、ポリマーA中の全構成単位における単量体a3に由来の構成単位の割合は、好ましくは2モル%以下、より好ましくは1モル%以下、更に好ましくは0.5モル%以下、更により好ましくは0モル%である。 When the polymer A is a copolymer containing a structural unit derived from the monomer a1 and a structural unit derived from the monomer a2, it further includes a structural unit derived from another polymerizable monomer a3 Although the ratio of the structural unit derived from the monomer a3 in all the structural units in the polymer A is preferably 2 mol% or less, more preferably 1 mol% or less, still more preferably 0.5 mol% or less Still more preferably, it is 0 mol%.
 曳糸性有機ポリマーは、具体的には、正極合剤ペーストの保存安定性向上の観点から、好ましくは、PEO、単量体a1の単独重合体、その塩、単量体a1と単量体a2の共重合体、及びその塩から選ばれる一種以上であり、より好ましくはPEO、AMPSの単独重合体、その塩、AMPSとAAの共重合体、及びその塩から選ばれる一種以上であり、更に好ましくはPEO、AMPSとAAの共重合体、及びその塩から選ばれる一種以上であり、正極合剤ペーストの保存安定性向上、電池の初期容量の低下抑制、及び放電容量の維持性向上の観点から、更に好ましくは、高い曳糸性を呈するPEOである。曳糸性有機ポリマーが、AMPSとAAの共重合体又はその塩である場合、曳糸性有機ポリマーを構成する全構成単位のうちのAMPSに由来の構成単位の割合は、正極合剤ペーストの保存安定性向上の観点から、好ましくは、70モル%以上、より好ましくは80モル%以上、更に好ましく90モル%以上であり、そして、曳糸性を高める観点から、好ましくは、99モル%以下、より好ましくは98モル%以下、更に好ましくは96モル%以下である。 Specifically, the spinnable organic polymer is preferably a homopolymer of PEO, a monomer a1, a salt thereof, a monomer a1 and a monomer, from the viewpoint of improving the storage stability of the positive electrode mixture paste. a copolymer selected from a2 and salts thereof, more preferably PEO, homopolymers of AMPS, salts thereof, copolymers of AMPS and AA, and salts thereof selected from salts thereof, More preferably, it is one or more selected from PEO, a copolymer of AMPS and AA, and a salt thereof, and improves the storage stability of the positive electrode mixture paste, suppresses the decrease in the initial capacity of the battery, and improves the maintainability of the discharge capacity. From the viewpoint, more preferably, it is PEO exhibiting high spinnability. When the spinnable organic polymer is a copolymer of AMPS and AA or a salt thereof, the ratio of the structural unit derived from AMPS to the total structural units constituting the spinnable organic polymer is the same as that of the positive electrode mixture paste. From the viewpoint of improving storage stability, it is preferably 70 mol% or more, more preferably 80 mol% or more, still more preferably 90 mol% or more, and from the viewpoint of improving spinnability, preferably 99 mol% or less More preferably, it is 98 mol% or less, still more preferably 96 mol% or less.
 ポリマーAの合成法は特に限定されず、公知の方法を選択できる。なお、重合に際しては、澱粉・セルロース、澱粉・セルロースの誘導体、ポリビニルアルコール、ポリアクリル酸(塩)、ポリアクリル酸(塩)架橋体等の親水性高分子や、次亜リン酸(塩)等の連鎖移動剤を添加してもよい。ポリマーAが、AMPS及びその塩から選ばれる少なくとも1種を主成分とする単量体単位を重合するに際しては、バルク重合や沈澱重合を行うことも可能ではあるが、性能面や重合の制御の容易さから、単量体単位を水溶性として、水溶液重合、逆相懸濁重合を行うことが好ましい。 The synthesis method of the polymer A is not particularly limited, and a known method can be selected. In the polymerization, hydrophilic polymers such as starch / cellulose, derivatives of starch / cellulose, polyvinyl alcohol, polyacrylic acid (salt), cross-linked polyacrylic acid (salt), hypophosphorous acid (salt), etc. Chain transfer agents may be added. When polymer A polymerizes a monomer unit mainly composed of at least one selected from AMPS and a salt thereof, bulk polymerization and precipitation polymerization can be performed, but it is possible to control performance and polymerization. From the viewpoint of easiness, it is preferable to carry out aqueous solution polymerization and reverse phase suspension polymerization by making the monomer unit water-soluble.
 ポリマーAを合成するにあたり、重合開始剤として過硫酸カリウム、過硫酸アンモニウム、過硫酸ナトリウム、t-ブチルハイドロパーオキサイド、過酸化水素などの過酸化物系開始剤を用いてもよいし、2,2’-アゾビス(2-アミジノプロパン)二塩酸塩等のアゾ系開始剤を用いても良いし、これらと亜硫酸ナトリウム、亜硫酸水素ナトリウム、硫酸第一鉄、L-アスコルビン酸等の還元剤を併用してレドックス型開始剤系として用いても良い。紫外線や電子線、γ線などを照射して重合を開始しても良い。活性化エネルギー等を用いることが出来る。また、亜硫酸ナトリウム、亜硫酸水素ナトリウム、硫酸第一鉄、L-アスコルビン酸等の還元剤を併用してレドックス重合としても良い。 In synthesizing Polymer A, peroxide initiators such as potassium persulfate, ammonium persulfate, sodium persulfate, t-butyl hydroperoxide, hydrogen peroxide and the like may be used as a polymerization initiator, or 2, 2 Azo initiators such as' -azobis (2-amidinopropane) dihydrochloride may be used, or these may be used in combination with reducing agents such as sodium sulfite, sodium bisulfite, ferrous sulfate, L-ascorbic acid, etc. It may be used as a redox type initiator system. The polymerization may be initiated by irradiation with ultraviolet light, electron beam, γ-ray or the like. Activation energy etc. can be used. In addition, redox polymerization may be performed using a reducing agent such as sodium sulfite, sodium bisulfite, ferrous sulfate, L-ascorbic acid and the like in combination.
 溶媒としてNメチルピロリドンを含む本発明の別の一実施形態において、曳糸性有機ポリマーは、正極合剤ペーストの保存安定性の向上及び正極合剤ペーストにおける固形分の高濃度化の観点から、好ましくはエチレンオキサイド(EO)に由来の構成単位を含むポリマーであり、より好ましくは、高い曳糸性を示すポリエチレンオキサイド(PEO)である。 In another embodiment of the present invention including N methyl pyrrolidone as a solvent, the spinnable organic polymer is obtained from the viewpoint of improving the storage stability of the positive electrode mixture paste and increasing the solid content of the positive electrode mixture paste, The polymer is preferably a polymer containing a structural unit derived from ethylene oxide (EO), more preferably polyethylene oxide (PEO) exhibiting high spinnability.
 曳糸性有機ポリマーの重量平均分子量は、正極合剤ペーストの保存安定性向上と電池の初期容量低下の抑制の観点から、好ましくは220万以上、より好ましくは250万以上、更に好ましくは300万以上であり、そして、同様の観点から、好ましくは3000万以下、より好ましくは2000万以下、更に好ましくは1000万以下である。なお、曳糸性有機ポリマーの重量平均分子量は、後述の実施例に記載の方法により測定できる。 The weight average molecular weight of the spinnable organic polymer is preferably 2.2 million or more, more preferably 2.5 million or more, still more preferably 3 million from the viewpoint of improving the storage stability of the positive electrode mixture paste and suppressing the decrease in initial capacity of the battery. From the above and from the same viewpoint, it is preferably 30 million or less, more preferably 20 million or less, and still more preferably 10 million or less. In addition, the weight average molecular weight of a spinnable organic polymer can be measured by the method as described in the below-mentioned Example.
 溶媒として水を含む本発明の一実施形態において、本発明の正極合剤ペーストにおける曳糸性有機ポリマーの含有量は、正極合剤ペーストの全固形分量に対して、正極合剤ペーストの保存安定性向上の観点から、好ましくは0.001質量%以上、より好ましくは0.002質量%以上であり、そして、電池の初期容量低下抑制の観点から好ましくは0.1質量%以下、より好ましくは0.03質量%以下である。
 溶媒として水を含む本発明の別の一実施形態において、本発明の正極合剤ペーストにおける曳糸性有機ポリマーの含有量は、正極合剤ペーストの全固形分量に対して、正極合剤ペーストの保存安定性向上の観点から、好ましくは0.001質量%以上、より好ましくは0.005質量%以上であり、そして、電池の初期容量低下抑制の観点から好ましくは0.1質量%以下、より好ましくは0.03質量%以下である。
In one embodiment of the present invention containing water as a solvent, the content of the spinnable organic polymer in the positive electrode mixture paste of the present invention is the storage stability of the positive electrode mixture paste with respect to the total solid content of the positive electrode mixture paste. From the viewpoint of improving the properties, it is preferably 0.001% by mass or more, more preferably 0.002% by mass or more, and from the viewpoint of suppressing the initial capacity reduction of the battery, preferably 0.1% by mass or less, more preferably It is 0.03 mass% or less.
In another embodiment of the present invention containing water as a solvent, the content of the spinnable organic polymer in the positive electrode mixture paste of the present invention is the content of the positive electrode mixture paste relative to the total solid content of the positive electrode mixture paste. From the viewpoint of improving storage stability, it is preferably 0.001% by mass or more, more preferably 0.005% by mass or more, and from the viewpoint of suppressing the initial capacity decrease of the battery, preferably 0.1% by mass or less, more Preferably it is 0.03 mass% or less.
 溶媒として水を含む本発明の一実施形態において、本発明の正極合剤ペーストの25℃におけるpHは、電池の初期容量低下の抑制の観点から、好ましくは7以上、より好ましくは10以上、更に好ましくは11以上であり、正極合剤ペーストの保存安定性向上の観点から、好ましくは14以下である。正極合剤ペーストのpHは実施例に記載の方法により測定できる。 In one embodiment of the present invention containing water as a solvent, the pH at 25 ° C. of the positive electrode mixture paste of the present invention is preferably 7 or more, more preferably 10 or more, and further preferably from the viewpoint of suppressing the initial capacity decrease It is preferably 11 or more, and preferably 14 or less from the viewpoint of improving the storage stability of the positive electrode mixture paste. The pH of the positive electrode mixture paste can be measured by the method described in the examples.
 本発明の正極合剤ペーストにおける全固形分の濃度は、リチウムイオン電池の製造におけるコスト低減の観点から、好ましくは50質量%以上、より好ましくは60質量%以上、更に好ましくは65質量%以上、更により好ましくは70質量%以上であり、ペーストの良好な塗工性の確保の観点から、好ましくは90質量%以下、より好ましくは80質量%以下である。 The concentration of total solids in the positive electrode material mixture paste of the present invention is preferably 50% by mass or more, more preferably 60% by mass or more, still more preferably 65% by mass or more, from the viewpoint of cost reduction in manufacturing lithium ion batteries. The content is more preferably 70% by mass or more, and preferably 90% by mass or less, and more preferably 80% by mass or less from the viewpoint of securing a good coating property of the paste.
 [正極合剤ペーストの製造方法]
 本発明は、一実施形態において、本発明の正極合剤ペーストの製造方法(以下、「本発明の製造方法」と略称する場合もある。)に関する。
[Method of producing positive electrode mixture paste]
The present invention relates, in one embodiment, to a method for producing a positive electrode mixture paste of the present invention (hereinafter sometimes referred to as “the method for producing the present invention”).
 本発明の製造方法は、一実施形態において、正極活物質と、導電材と、バインダーと、有機ポリマーと、溶媒とを混合する工程を含み、
 前記有機ポリマーは、その濃度が0.001質量%以上3質量%以下の溶媒中で曳糸性を呈する有機ポリマーである、リチウムイオン電池用正極合剤ペーストの製造方法に関する。
 上記本発明の製造方法において、前記溶媒は、例えば、水であり、前記有機ポリマーは、その濃度が0.001質量%以上3質量%以下であり液温が25℃の水溶液中で曳糸性を呈する有機ポリマーである。
 上記本発明の製造方法において、前記溶媒は、例えば、Nメチルピロリドンであり、前記有機ポリマーは、その濃度が0.001質量%以上3質量%以下であり液温が25℃の水溶液中で曳糸性を呈する有機ポリマーである。
The manufacturing method of the present invention includes, in one embodiment, a step of mixing a positive electrode active material, a conductive material, a binder, an organic polymer, and a solvent,
The present invention relates to a method for producing a positive electrode material mixture paste for lithium ion battery, which is an organic polymer exhibiting spinnability in a solvent having a concentration of 0.001% by mass to 3% by mass.
In the production method of the present invention, the solvent is, for example, water, and the organic polymer has spinelability in an aqueous solution having a concentration of 0.001% by mass to 3% by mass and a liquid temperature of 25 ° C. It is an organic polymer that exhibits
In the production method of the present invention, the solvent is, for example, N methyl pyrrolidone, and the organic polymer has a concentration of 0.001 mass% or more and 3 mass% or less in an aqueous solution having a liquid temperature of 25 ° C. It is an organic polymer that exhibits threadability.
 本発明の製造方法は、より具体的には、正極活物質と導電材とバインダーと曳糸性有機ポリマーと溶媒とを混合する工程を含み、好ましくは、曳糸性有機ポリマー以外の固形分と溶媒とを含む混合物、例えば、正極活物質と導電材とバインダーと溶媒とを含む混合物に、曳糸性有機ポリマーを溶媒に溶解させて得た溶液を添加する工程を含む。本発明の正極合剤ペーストは、例えば、導電材と、バインダーを溶媒に溶解させて得た溶液を混合しこれら均質になるまで攪拌してスラリー[1]を作製し、当該スラリー[1]に正極活物質と溶媒を加えて均質になるまで攪拌してスラリー[2]とし、当該スラリー[2]に曳糸性有機ポリマーを溶媒に溶解させて得た溶液を加え、均質になるまで攪拌することにより得ることができる。各成分の混合、スラリー[1]及びスラリー[2]の攪拌の手段には拘らない。例えば、自公転式攪拌機を用いることができる。 More specifically, the production method of the present invention includes the step of mixing the positive electrode active material, the conductive material, the binder, the spinnable organic polymer, and the solvent, and preferably, a solid content other than the spinnable organic polymer A step of adding a solution obtained by dissolving a spinnable organic polymer in a solvent is added to a mixture containing a solvent, for example, a mixture containing a positive electrode active material, a conductive material, a binder and a solvent. In the positive electrode material mixture paste of the present invention, for example, a conductive material and a solution obtained by dissolving a binder in a solvent are mixed and stirred until they become homogeneous to prepare a slurry [1] to prepare the slurry [1]. A positive electrode active material and a solvent are added, and the mixture is stirred until it becomes homogeneous to obtain a slurry [2]. A solution obtained by dissolving a spinnable organic polymer in a solvent is added to the slurry [2] and stirred until homogeneous. It can be obtained by It is not limited to the mixing of the respective components, the means of stirring the slurry [1] and the slurry [2]. For example, a self-revolving stirrer can be used.
 本発明の製造方法は、例えば、正極活物質と導電材とバインダーと曳糸性有機ポリマーと水とを混合する工程を含み、高容量化の観点から、好ましくは、曳糸性有機ポリマー以外の固形分と水とを含む混合物、例えば、正極活物質と導電材とバインダーと水とを含む混合物に、曳糸性有機ポリマーの水溶液を添加する工程を含む。本発明の正極合剤ペーストは、例えば、導電材と、バインダーの水溶液を混合しこれら均質になるまで攪拌してスラリー[1]を作製し、当該スラリー[1]に正極活物質と水を加えて均質になるまで攪拌してスラリー[2]とし、当該スラリー[2]に曳糸性有機ポリマーの水溶液を加え、均質になるまで攪拌することにより得ることができる。各成分の混合、スラリー[1]及びスラリー[2]の攪拌の手段には拘らない。例えば、自公転式攪拌機を用いることができる。 The production method of the present invention includes, for example, a step of mixing a positive electrode active material, a conductive material, a binder, a spinnable organic polymer, and water, and from the viewpoint of increasing capacity, preferably other than spinnable organic polymer The method includes the step of adding an aqueous solution of a spinnable organic polymer to a mixture containing solid content and water, for example, a mixture containing a positive electrode active material, a conductive material, a binder and water. In the positive electrode material mixture paste of the present invention, for example, a conductive material and an aqueous solution of a binder are mixed and stirred until they become homogeneous to prepare a slurry [1], and a positive electrode active material and water are added to the slurry [1]. The mixture is stirred until it becomes homogeneous to obtain a slurry [2], and an aqueous solution of a spinnable organic polymer is added to the slurry [2], and the mixture can be obtained by stirring until it becomes homogeneous. It is not limited to the mixing of the respective components, the means of stirring the slurry [1] and the slurry [2]. For example, a self-revolving stirrer can be used.
 本発明の製造方法は、例えば、正極活物質と導電材とバインダーと曳糸性有機ポリマーとNメチルピロリドンとを混合する工程を含み、高濃度化の観点から、好ましくは、曳糸性有機ポリマー以外の固形分とNメチルピロリドンとを含む混合物、例えば、正極活物質と導電材とバインダーとNメチルピロリドンとを含む混合物に、曳糸性有機ポリマーのNメチルピロリドン溶液(添加剤組成物)を添加する工程を含む。本発明の正極合剤ペーストは、例えば、導電材と、バインダーのNメチルピロリドン溶液を混合し、これらが均質になるまで攪拌してスラリー[1]を作製し、当該スラリー[1]に正極活物質と必要に応じてNメチルピロリドンを加えて均質になるまで攪拌してスラリー[2]とし、当該スラリー[2]に曳糸性有機ポリマーのNメチルピロリドン溶液を加え、均質になるまで攪拌することにより得ることができる。各成分の混合、スラリー[1]及びスラリー[2]の攪拌の手段には拘らない。例えば、自公転式攪拌機を用いることができる。 The production method of the present invention includes, for example, a step of mixing a positive electrode active material, a conductive material, a binder, a spinnable organic polymer and N-methylpyrrolidone, and from the viewpoint of increasing the concentration, preferably a spinnable organic polymer A mixture containing solid content other than N methyl pyrrolidone, for example, a mixture containing a positive electrode active material, a conductive material, a binder, and N methyl pyrrolidone, an N methyl pyrrolidone solution (additive composition) of a spinnable organic polymer Including the step of adding. In the positive electrode material mixture paste of the present invention, for example, a conductive material and an N-methylpyrrolidone solution of a binder are mixed, and the mixture is stirred until it becomes homogeneous to prepare a slurry [1]. Add N-Methylpyrrolidone as necessary to the substance and stir until it becomes homogeneous to make a slurry [2], add N-methylpyrrolidone solution of spinnable organic polymer to the slurry [2] and stir until homogeneous It can be obtained by It is not limited to the mixing of the respective components, the means of stirring the slurry [1] and the slurry [2]. For example, a self-revolving stirrer can be used.
 [添加剤組成物]
 本発明は、一実施態様において、正極合剤ペーストの調製に使用される添加剤組成物である。当該添加剤組成物は、有機ポリマーとNメチルピロリドンを含み、前記有機ポリマーがNメチルピロリドンに溶解した態様のものである。当該添加剤組成物における曳糸性有機ポリマーの含有量は、例えば、前記スラリー[2]との混合により、本発明の正極合剤ペーストを調製できるように設定されるが、添加剤組成物について高い曳糸性を示す観点から、好ましくは0.1質量%以上、より好ましくは0.5質量%以上であり、そして、有機ポリマーの溶解性の確保の観点から、好ましくは5質量%以下、より好ましくは3質量%以下である。本発明の添加剤組成物には、任意成分として、例えば増粘剤、補強材、酸化防止剤、電解液の分解を抑制する機能を有する添加剤等が含まれていてもよく、これらの成分は、公知のものを使用することができる。本添加剤組成物中の任意成分の量は、正極合剤ペーストの保存安定性の観点から、10質量%以下が好ましく、より好ましくは、5質量%以下、更に好ましくは2質量%以下が好ましい。
 また、本発明は、一実施態様において、本発明の添加剤組成物のリチウムイオン電池用正極合剤ペーストの調製への使用に関する。
[Additive composition]
The present invention, in one embodiment, is an additive composition used for preparation of a positive electrode mixture paste. The additive composition comprises an organic polymer and N methyl pyrrolidone, wherein the organic polymer is dissolved in N methyl pyrrolidone. The content of the spinnable organic polymer in the additive composition is set so that, for example, the positive electrode material mixture paste of the present invention can be prepared by mixing with the above-mentioned slurry [2]. From the viewpoint of exhibiting high spinnability, the content is preferably 0.1% by mass or more, more preferably 0.5% by mass or more, and from the viewpoint of securing the solubility of the organic polymer, preferably 5% by mass or less More preferably, it is 3% by mass or less. The additive composition of the present invention may contain, as optional components, for example, a thickener, a reinforcing material, an antioxidant, an additive having a function of suppressing the decomposition of the electrolytic solution, etc., and these components. Any known one can be used. The amount of optional components in the additive composition is preferably 10% by mass or less, more preferably 5% by mass or less, still more preferably 2% by mass or less, from the viewpoint of storage stability of the positive electrode mixture paste .
In addition, the present invention relates, in one embodiment, to the use of the additive composition of the present invention for the preparation of a positive electrode mixture paste for lithium ion batteries.
 [保存安定性向上方法]
 本発明は、一実施形態において、本発明の正極合剤ペーストの保存安定性向上方法(以下、「本発明の保存安定性向上方法」と略称する場合もある。)に関する。
[How to improve storage stability]
The present invention relates, in one embodiment, to a method for improving the storage stability of the positive electrode material mixture paste of the present invention (hereinafter sometimes referred to as “the method for improving the storage stability of the present invention”).
 本発明の保存安定性向上方法は、一実施形態において、正極活物質と導電材とバインダーと溶媒とを含むリチウムイオン電池用正極合剤ペーストの保存安定性の向上方法であって、
 前記正極合剤ペーストの製造過程で、正極活物質と、導電材と、バインダーと、有機ポリマーと、溶媒とを混合する工程を含み、
 前記有機ポリマーは、
 その濃度が0.001質量%以上3質量%以下の溶媒中で曳糸性を呈する有機ポリマーである、リチウムイオン電池用正極合剤ペーストの保存安定性向上方法に関する。
 上記本発明の保存安定性向上方法において、前記溶媒は、例えば、水であり、前記有機ポリマーは、その濃度が0.001質量%以上3質量%以下であり液温が25℃の水溶液中で曳糸性を呈する有機ポリマーである。
 上記本発明の保存安定性向上方法において、前記溶媒は、例えば、Nメチルピロリドンであり、前記有機ポリマーは、その濃度が0.001質量%以上3質量%以下であり液温が25℃のNメチルピロリドン溶液中で曳糸性を呈する有機ポリマーである。
The storage stability improvement method of the present invention is, in one embodiment, a method for improving the storage stability of a positive electrode material mixture paste for lithium ion batteries, which contains a positive electrode active material, a conductive material, a binder and a solvent.
Including a step of mixing a positive electrode active material, a conductive material, a binder, an organic polymer, and a solvent in the process of producing the positive electrode mixture paste,
The organic polymer is
The present invention relates to a method of improving the storage stability of a positive electrode material mixture paste for a lithium ion battery, which is an organic polymer exhibiting spinnability in a solvent having a concentration of 0.001% by mass to 3% by mass.
In the storage stability improving method of the present invention, the solvent is, for example, water, and the organic polymer is in an aqueous solution having a concentration of 0.001% by mass to 3% by mass and a liquid temperature of 25 ° C. It is an organic polymer exhibiting spinnability.
In the storage stability improving method of the present invention, the solvent is, for example, N methyl pyrrolidone, and the organic polymer is N having a concentration of 0.001% by mass to 3% by mass and a liquid temperature of 25 ° C. It is an organic polymer that exhibits spinnability in methyl pyrrolidone solution.
 [リチウムイオン電池用電極]
 本発明は、一実施形態において、本発明の正極合剤ペーストを用いて形成された正極合剤層を含む、リチウムイオン電池用電極(以下、「本発明の電極」ともいう)に関する。本発明の電極は、本発明の正極合剤ペーストを用いること以外は公知の電極の製造方法により製造でき、例えば、本発明の正極合剤ペーストを集電体に塗布、乾燥した後、必要に応じてプレスして所定の寸法に加工することにより得られる。前記集電体には、従来から公知の集電体を用いることができる。
[Electrode for lithium ion battery]
The present invention relates, in one embodiment, to a lithium ion battery electrode (hereinafter also referred to as “the electrode of the present invention”) including a positive electrode mixture layer formed using the positive electrode mixture paste of the present invention. The electrode of the present invention can be produced by a known method for producing an electrode except that the positive electrode mixture paste of the present invention is used. For example, after the positive electrode mixture paste of the present invention is applied to a current collector and dried, It is obtained by processing according to a predetermined size by pressing accordingly. For the current collector, a conventionally known current collector can be used.
 [リチウムイオン電池]
 本発明は、一実施形態において、本発明の電極を含む、リチウムイオン電池(以下、「本発明の電池」ともいう)に関する。
[Lithium ion battery]
The present invention relates, in one embodiment, to a lithium ion battery (hereinafter also referred to as "the battery of the present invention") including the electrode of the present invention.
 本発明の電池の形状としては、コイン型、円筒型、角型、及び積層型等のいずれの形状であってもよい。 The shape of the battery of the present invention may be any shape such as coin shape, cylindrical shape, square shape, and laminated shape.
 本発明の電池は、本発明の電極を用いること以外は公知のリチウムイオン電池の製造方法により製造できる。リチウムイオン電池の製造方法の一実施形態としては、例えば、本発明の電極(正極)と負極を、セパレータを介して重ね合わせ、電池形状に捲回あるいは積層させて、電池容器あるいはラミネート容器に挿入し、該容器に電解液を注入して封口する方法が挙げられる。 The battery of the present invention can be manufactured by a known method for manufacturing a lithium ion battery except that the electrode of the present invention is used. As one embodiment of a method of manufacturing a lithium ion battery, for example, the electrode (positive electrode) of the present invention and a negative electrode are stacked via a separator, wound or stacked in a battery shape, and inserted into a battery container or a laminate container. And a method in which the container is filled with an electrolytic solution and sealed.
 セパレータは、一実施形態において、正極と負極間の絶縁、さらには電解液を保持するなどの機能を持つ部材である。セパレータとしては、例えば、ポリエチレン、ポリプロピレン、あるいはそれら積層品等の薄い微多孔膜を用いることができる。 In one embodiment, the separator is a member having a function such as insulation between the positive electrode and the negative electrode, and further holding an electrolytic solution. As a separator, thin microporous membranes, such as polyethylene, a polypropylene, or those laminated products, can be used, for example.
 電解液としては、通常、有機溶媒に電解質を溶解した溶液が用いられうる。有機溶媒としては、例えば、エチレンカーボネート、プロピレンカーボネート等の環状カーボネート;ジエチルカーボネート、ジメチルカーボネート、メチルエチルカーボネート等の鎖状カーボネート;等が挙げられ、これらは単独又は2種以上を併用してもよい。電解質とは、有機溶媒に溶解して電気を伝導する働きを有するイオン性化合物を示す。電解質としては、例えば、LiClO4、LiPF6、LiBF4、LiCF3SO3、LiN(CF3SO22、LiCF3CO2、LiCl、LiBr、LiSCN等のリチウム塩を単独又は2種以上を併用してもよい。 As the electrolytic solution, usually, a solution in which an electrolyte is dissolved in an organic solvent can be used. Examples of the organic solvent include cyclic carbonates such as ethylene carbonate and propylene carbonate; linear carbonates such as diethyl carbonate, dimethyl carbonate and methyl ethyl carbonate; and the like, and these may be used alone or in combination of two or more . The electrolyte refers to an ionic compound having a function of dissolving in an organic solvent to conduct electricity. As the electrolyte, for example, lithium salts such as LiClO 4 , LiPF 6 , LiBF 4 , LiCF 3 SO 3 , LiN (CF 3 SO 2 ) 2 , LiCF 3 CO 2 , LiCl, LiBr, LiSCN, etc. alone or in combination of two or more You may use together.
 本願は、さらに下記発明を開示する。
[1] 正極活物質、導電材、バインダー、有機ポリマー、及び溶媒を含有し、
 前記有機ポリマーは、その濃度が0.001質量%以上3質量%以下の溶媒中で曳糸性を呈する有機ポリマーである、リチウムイオン電池用正極合剤ペースト。
[2] 前記正極合剤ペーストの全固形分量に対する、前記有機ポリマーの含有量が、好ましくは0.001質量%以上、より好ましくは0.002質量%以上であり、そして、好ましくは0.1質量%以下、より好ましくは0.03質量%以下である、前記[1]に記載の正極合剤ペースト。
[3] 前記有機ポリマーの重量平均分子量が、好ましくは220万以上、より好ましくは250万以上、更に好ましくは300万以上であり、そして、好ましくは3000万以下、より好ましくは2000万以下、更に好ましくは1000万以下である、前記[1]又は[2]に記載の正極合剤ペースト。
[4] 前記溶媒が、好ましくは水である、前記[1]から[3]のいずれかに記載の正極合剤ペースト。
[5] 前記正極合剤ペーストの25℃におけるpHが、好ましくは7以上、より好ましくは10以上、更に好ましくは11以上であり、そして、好ましくは14以下である、前記[4]に記載の正極合剤ペースト。
[6] 前記有機ポリマーが、好ましくは、スルホン酸基(-SO2-OH)、硫酸基(-O-SO2-OH)及びそれらの塩型の基から選ばれる少なくとも1種の基を有するエチレン性不飽和単量体a1に由来の構成単位を含むポリマーA、及びポリエチレンオキサイドから選ばれる一種以上である、前記[1]から[5]のいずれかに記載の正極合剤ペースト。
[7] 前記単量体a1は、好ましくは、2-(メタ)アクリロイルオキシエタンスルホン酸、2-(メタ)アクリロイルオキシプロパンスルホン酸、2-(メタ)アクリルアミド-2-アルキル(炭素数1~4)プロパンスルホン酸、ビニルスルホン酸、アリルスルホン酸、スチレンスルホン酸、ビニル硫酸、及びこれらの塩から選ばれる一種以上であり、より好ましくは、2-(メタ)アクリロイルオキシエタンスルホン酸、2-(メタ)アクリロイルオキシプロパンスルホン酸、2-(メタ)アクリルアミド-2-アルキル(炭素数1~4)プロパンスルホン酸、スチレンスルホン酸、及びこれらの塩から選ばれる一種以上であり、更に好ましくは、2-アクリルアミド-2-メチルプロパンスルホン酸、スチレンスルホン酸、及びこれらの塩から選ばれる一種以上であり、更により好ましくはAMPS、及びこれらの塩から選ばれる一種以上である、前記[6]に記載の正極合剤ペースト。
[8] 前記ポリマーAが、不飽和カルボン酸及びその塩から選ばれる少なくとも1種の単量体a2に由来の構成単位と、前記単量体a1に由来の構成単位とを含む共重合体である、前記[6]又は[7]に記載の正極合剤ペースト。
[9] 単量体a2は、好ましくは、(メタ)アクリル酸、スチレンカルボン酸、マレイン酸系モノマー、イタコン酸、及びこれらの塩から選ばれる一種以上であり、より好ましくは、(メタ)アクリル酸、スチレンカルボン酸、及びこれらの塩から選ばれる一種以上であり、更に好ましくは、(メタ)アクリル酸及びその塩から選ばれる一種以上であり、更により好ましく、アクリル酸及びその塩から選ばれる一種以上である、前記[8]に記載の正極合剤ペースト。
[10] 前記ポリマーAにおける、前記単量体a1に由来の構成単位のモル比が、好ましくは70モル%以上、より好ましくは80モル%以上、更に好ましく90モル%以上であり、そして、好ましくは99モル%以下、より好ましくは98モル%以下、更に好ましくは96モル%以下である、前記[8]又は[9]に記載の正極合剤ペースト。
[11] 前記ポリマーA中の全構成単位における単量体a1に由来の構成単位と単量体a2に由来の構成単位のモル比(単量体a1に由来の構成単位/単量体a2に由来の構成単位)は、好ましくは3以上、より好ましくは4以上、更に好ましく9以上であり、そして、好ましくは99以下、より好ましくは50以下、更に好ましくは24以下である、前記[8]から[10]のいずれかに記載の正極合剤ペースト。
[12] 前記有機ポリマーは、好ましくはPEO、単量体a1の単独重合体、その塩、単量体a1と単量体a2の共重合体、及びその塩から選ばれる一種以上であり、より好ましくはPEO、AMPSの単独重合体、その塩、AMPSとAAの共重合体、及びその塩から選ばれる一種以上であり、更に好ましくはPEO、AMPSとAAの共重合体、及びその塩から選ばれる一種以上であり、更により好ましくはPEOであり、
 前記単量体a1は、スルホン酸基(-SO2-OH)、硫酸基(-O-SO2-OH)及びそれらの塩型の基から選ばれる少なくとも1種の基を有するエチレン性不飽和単量体であり、
 前記単量体a2は、不飽和カルボン酸及びその塩から選ばれる少なくとも1種の単量体である、前記[1]から[5]のいずれかに記載の正極合剤ペースト。
[13] 前記溶媒が、好ましくはNメチルピロリドンである、前記[1]から[3]のいずれかに記載の正極合剤ペースト。
[14] 前記有機ポリマーが、好ましくはエチレンオキサイドに由来の構成単位を含むポリマーであり、より好ましくはポリエチレンオキサイドである、前記[13]に記載の正極合剤ペースト。
[15] 前記正極活物質が、好ましくは、リチウム金属複合酸化物であり、より好ましくはリチウムニッケル含有複合酸化物である、前記[1]から[14]のいずれかに記載の正極合剤ペースト。
[16] 前記正極合剤ペーストにおける全固形分の濃度は、好ましくは50質量%以上、より好ましくは60質量%以上、更に好ましくは65質量%以上、更により好ましくは70質量%以上であり、そして、好ましくは90質量%以下、より好ましくは80質量%以下である、前記[1]から[15]のいずれかに記載の正極合剤ペースト。
[17] 前記[1]から[16]のいずれかに記載の正極合剤ペーストを用いて形成された正極合剤層を含む、リチウムイオン電池用電極。
[18] 前記[1]から[16]のいずれかに記載の正極合剤ペーストを用いて形成された正極合剤層を含む、リチウムイオン電池。
[19] 有機ポリマーとNメチルピロリドンとを含み、前記有機ポリマーがNメチルピロリドンに溶解しており、
 前記有機ポリマーは、その濃度が0.001質量%以上3質量%以下であり液温が25℃のNメチルピロリドン溶液中で、曳糸性を示す有機ポリマーである、添加剤組成物。
[20] 前記[19]に記載の添加剤組成物のリチウムイオン電池用正極合剤ペーストの調製への使用。
[21] 正極活物質と、導電材と、バインダーと、有機ポリマーと、水とを混合する工程を含み、
 前記有機ポリマーは、その濃度が0.001質量%以上3質量%以下であり液温が25℃の水溶液中で曳糸性を呈する有機ポリマーである、リチウムイオン電池用正極合剤ペーストの製造方法。
[22] 前記工程で、正極活物質と導電材とバインダーと水とを含む混合物に、有機ポリマーの水溶液を添加する、前記[21]に記載のリチウムイオン電池用正極合剤ペーストの製造方法。
[23] 正極活物質と導電材とバインダーと水とを含むリチウムイオン電池用正極合剤ペーストの保存安定性の向上方法であって、
 前記正極合剤ペーストの製造過程で、正極活物質と、導電材と、バインダーと、有機ポリマーと、水とを混合する工程を含み、
 前記有機ポリマーは、その濃度が0.001質量%以上3質量%以下であり液温が25℃の水溶液中で曳糸性を呈する有機ポリマーである、リチウムイオン電池用正極合剤ペーストの保存安定性向上方法。
[24] 前記工程で、正極活物質と導電材とバインダーと水とを含む混合物に、有機ポリマーの水溶液を添加する、前記[23]に記載のリチウムイオン電池用正極合剤ペーストの保存安定性向上方法。
[25] 正極活物質と、導電材と、バインダーと、有機ポリマーと、Nメチルピロリドンとを混合する工程を含み、
 前記有機ポリマーは、
 その濃度が0.001質量%以上3質量%以下であり、液温が25℃のNメチルピロリドン溶液中で、曳糸性を示す有機ポリマーである、リチウムイオン電池用正極合剤ペーストの製造方法。
[26] 正極活物質と導電材とバインダーと水とを含むリチウムイオン電池用正極合剤ペーストの保存安定性の向上方法であって、
 前記正極合剤ペーストの製造過程で、正極活物質と、導電材と、バインダーと、有機ポリマーと、Nメチルピロリドンとを混合物する工程を含み、
 前記有機ポリマーは、
 その濃度が0.001質量%以上3質量%以下であり、液温が25℃のNメチルピロリドン溶液中で、曳糸性を示す有機ポリマーである、リチウムイオン電池用正極合剤ペーストの保存安定性向上方法。
The present application further discloses the following invention.
[1] containing a positive electrode active material, a conductive material, a binder, an organic polymer, and a solvent,
The positive electrode material mixture paste for lithium ion batteries, wherein the organic polymer is an organic polymer exhibiting spinnability in a solvent having a concentration of 0.001% by mass to 3% by mass.
[2] The content of the organic polymer relative to the total solid content of the positive electrode mixture paste is preferably 0.001% by mass or more, more preferably 0.002% by mass or more, and preferably 0.1 The positive electrode mixture paste according to the above [1], which is not more than mass%, more preferably not more than 0.03 mass%.
[3] The weight average molecular weight of the organic polymer is preferably 2.2 million or more, more preferably 2.5 million or more, still more preferably 3 million or more, and preferably 30 million or less, more preferably 20 million or less, furthermore The positive electrode mixture paste according to the above [1] or [2], which is preferably 10,000,000 or less.
[4] The positive electrode mixture paste according to any one of [1] to [3], wherein the solvent is preferably water.
[5] The pH of the positive electrode mixture paste at 25 ° C. is preferably 7 or more, more preferably 10 or more, still more preferably 11 or more, and preferably 14 or less. Positive electrode mixture paste.
[6] The organic polymer preferably has at least one group selected from the group consisting of sulfonic acid group (-SO 2 -OH), sulfuric acid group (-O-SO 2 -OH) and salts thereof. The positive electrode mixture paste according to any one of the above [1] to [5], which is one or more selected from polymer A containing a structural unit derived from the ethylenically unsaturated monomer a1 and polyethylene oxide.
[7] Preferably, the monomer a1 is 2- (meth) acryloyloxyethanesulfonic acid, 2- (meth) acryloyloxypropanesulfonic acid, 2- (meth) acrylamido-2-alkyl (having 1 to 6 carbon atoms) 4) At least one selected from propanesulfonic acid, vinylsulfonic acid, allylsulfonic acid, styrenesulfonic acid, vinylsulfuric acid and salts thereof, more preferably 2- (meth) acryloyloxyethanesulfonic acid, 2- (Meth) acryloyloxypropane sulfonic acid, 2- (meth) acrylamido-2-alkyl (1 to 4 carbon atoms) propane sulfonic acid, styrene sulfonic acid, and one or more selected from salts thereof, more preferably 2-acrylamido-2-methylpropane sulfonic acid, styrene sulfonic acid, and the like The positive electrode material mixture paste according to the above [6], which is one or more selected from the salts of the following, more preferably one or more selected from AMPS and salts thereof.
[8] A copolymer, wherein the polymer A contains a structural unit derived from at least one monomer a2 selected from unsaturated carboxylic acids and salts thereof, and a structural unit derived from the monomer a1 The positive electrode mixture paste according to the above [6] or [7].
[9] Monomer a2 is preferably one or more selected from (meth) acrylic acid, styrene carboxylic acid, maleic acid monomers, itaconic acid, and salts thereof, and more preferably (meth) acrylic acid. It is one or more selected from acid, styrene carboxylic acid, and these salts, more preferably, one or more selected from (meth) acrylic acid and its salt, still more preferably, selected from acrylic acid and its salt The positive electrode material mixture paste according to the above [8], which is one or more kinds.
[10] The molar ratio of the structural unit derived from the monomer a1 in the polymer A is preferably 70 mol% or more, more preferably 80 mol% or more, still more preferably 90 mol% or more, and preferably The positive electrode material mixture paste according to the above [8] or [9], which is 99 mol% or less, more preferably 98 mol% or less, still more preferably 96 mol% or less.
[11] The molar ratio of the structural unit derived from the monomer a1 to the structural unit derived from the monomer a2 in all the structural units in the polymer A (structural unit derived from the monomer a1 / monomer a2 The constituent unit derived from “(3)” is preferably 3 or more, more preferably 4 or more, further preferably 9 or more, and preferably 99 or less, more preferably 50 or less, still more preferably 24 or less. The positive electrode mixture paste according to any one of [10] to [10].
[12] The organic polymer is preferably one or more selected from PEO, a homopolymer of monomer a1, a salt thereof, a copolymer of monomer a1 and monomer a2, and a salt thereof, Preferably, it is one or more selected from PEO, homopolymers of AMPS, salts thereof, copolymers of AMPS and AA, and salts thereof, more preferably PEO, copolymers of AMPS and AA, and salts thereof More preferably PEO, and more preferably
The monomer a1 is ethylenically unsaturated having at least one group selected from a sulfonic acid group (—SO 2 —OH), a sulfuric acid group (—O—SO 2 —OH) and a group in the salt form thereof. It is a monomer,
The positive electrode mixture paste according to any one of the above [1] to [5], wherein the monomer a2 is at least one monomer selected from unsaturated carboxylic acids and salts thereof.
[13] The positive electrode mixture paste according to any one of the above [1] to [3], wherein the solvent is preferably N methyl pyrrolidone.
[14] The positive electrode mixture paste according to the above [13], wherein the organic polymer is preferably a polymer containing a structural unit derived from ethylene oxide, more preferably polyethylene oxide.
[15] The positive electrode mixture paste according to any one of the above [1] to [14], wherein the positive electrode active material is preferably a lithium metal composite oxide, more preferably a lithium nickel-containing composite oxide .
[16] The concentration of total solids in the positive electrode mixture paste is preferably 50% by mass or more, more preferably 60% by mass or more, still more preferably 65% by mass or more, and still more preferably 70% by mass or more. And the positive electrode material mixture paste in any one of said [1] to [15] which is preferably 90 mass% or less, more preferably 80 mass% or less.
[17] An electrode for a lithium ion battery, including a positive electrode mixture layer formed using the positive electrode mixture paste according to any one of the above [1] to [16].
[18] A lithium ion battery including a positive electrode mixture layer formed using the positive electrode mixture paste according to any one of the above [1] to [16].
[19] An organic polymer and N methyl pyrrolidone, wherein the organic polymer is dissolved in N methyl pyrrolidone,
The additive composition, wherein the organic polymer exhibits spinnability in an N-methylpyrrolidone solution having a concentration of 0.001% by mass to 3% by mass and a liquid temperature of 25 ° C.
[20] Use of the additive composition according to the above [19] for the preparation of a positive electrode material mixture paste for lithium ion batteries.
[21] including the step of mixing the positive electrode active material, the conductive material, the binder, the organic polymer, and water,
The method for producing a positive electrode mixture paste for lithium ion battery, wherein the organic polymer is an organic polymer that exhibits spinnability in an aqueous solution having a concentration of 0.001% to 3% by mass and a liquid temperature of 25 ° C. .
[22] The method for producing a positive electrode material mixture paste for a lithium ion battery according to [21], wherein an aqueous solution of an organic polymer is added to a mixture containing a positive electrode active material, a conductive material, a binder and water in the step.
[23] A method for improving the storage stability of a positive electrode material mixture paste for a lithium ion battery, comprising a positive electrode active material, a conductive material, a binder, and water,
Including a step of mixing a positive electrode active material, a conductive material, a binder, an organic polymer, and water in the process of producing the positive electrode mixture paste,
The storage stability of a positive electrode material mixture paste for lithium ion battery, wherein the organic polymer is an organic polymer exhibiting spinnability in an aqueous solution having a concentration of 0.001% to 3% by mass and a liquid temperature of 25 ° C. How to improve.
[24] The storage stability of the positive electrode material mixture paste for a lithium ion battery according to the above [23], wherein an aqueous solution of an organic polymer is added to a mixture containing a positive electrode active material, a conductive material, a binder and water in the step How to improve.
[25] including the step of mixing the positive electrode active material, the conductive material, the binder, the organic polymer, and N-methylpyrrolidone,
The organic polymer is
A method for producing a positive electrode mixture paste for lithium ion battery, which is an organic polymer exhibiting spinnability in an N-methylpyrrolidone solution having a concentration of 0.001% by mass to 3% by mass and a solution temperature of 25 ° C. .
[26] A method for improving the storage stability of a positive electrode material mixture paste for a lithium ion battery, comprising a positive electrode active material, a conductive material, a binder, and water,
Including the step of mixing the positive electrode active material, the conductive material, the binder, the organic polymer, and N-methylpyrrolidone in the production process of the positive electrode mixture paste,
The organic polymer is
Storage stability of positive electrode material mixture paste for lithium ion battery, which is an organic polymer exhibiting spinnability in N methyl pyrrolidone solution having a concentration of 0.001% by mass to 3% by mass and a solution temperature of 25 ° C. How to improve.
 以下、実施例により本開示を説明するが、本開示はこれに限定されるものではない。 Hereinafter, the present disclosure will be described by way of examples, but the present disclosure is not limited thereto.
 〔重量平均分子量の定義〕
 有機ポリマーの重量平均分子量は、下記測定条件のゲル・パーミエーション・クロマトグラフ(GPC)測定により決定できる。標準サンプルにはポリエチレンオキサイド(PEO)を使用し、PEO換算の重量平均分子量を用いる。
[Definition of weight average molecular weight]
The weight average molecular weight of the organic polymer can be determined by gel permeation chromatography (GPC) measurement under the following measurement conditions. Polyethylene oxide (PEO) is used as a standard sample, and the weight average molecular weight in terms of PEO is used.
 〔GPC法測定条件〕
 カラムとしてPW/GMPWXL/GMPWXL(東ソー(株)製)、溶離液として0.2Mリン酸バッファー(KH2PO4、Na2HPO4、pH=7)/CH3CN=9/1(重量比)を用い、カラム温度は40℃、流速は1.0mL/min、サンプル濃度は1~100μg/mLとした。検出器として、RALLS(90°光散乱解析計)を用いた。尚、RID(示差屈折計)を用いても重量平均分子量の概算値は見積もることができる。RIDを用いたGPC分析は、例えば、カラム:GMPWXL+GMPWXL、溶離液:0.2Mリン酸バッファー/CH3CN=9/1(重量比)、カラム温度:40℃、流速:0.5mL/min、濃度:0.05mg/mLとして測定する。
[GPC method measurement conditions]
As a column, PW / GMPWXL / GMPWXL (manufactured by Tosoh Corp.), as an eluent, 0.2 M phosphate buffer (KH 2 PO 4 , Na 2 HPO 4 , pH = 7) / CH 3 CN = 9/1 (weight ratio) The column temperature was 40.degree. C., the flow rate was 1.0 mL / min, and the sample concentration was 1 to 100 .mu.g / mL. A RALLS (90 ° light scattering analyzer) was used as a detector. The approximate value of the weight average molecular weight can also be estimated using RID (differential refractometer). GPC analysis using RID is, for example, column: GMPWXL + GMPWXL, eluent: 0.2 M phosphate buffer / CH 3 CN = 9/1 (weight ratio), column temperature: 40 ° C., flow rate: 0.5 mL / min, Concentration: Measure as 0.05 mg / mL.
 [正極合剤ペーストのpH測定]
 正極合剤ペーストの25℃におけるpH値は、pHメータ(堀場製作所製D-54)を用いて測定した値であり、pHメータの電極を正極合剤ペーストへ浸漬して1分後の数値である。
[PH measurement of positive electrode mixture paste]
The pH value of the positive electrode mixture paste at 25 ° C. is a value measured using a pH meter (D-54 manufactured by Horiba, Ltd.), and the value after 1 minute of immersing the electrode of the pH meter in the positive electrode mixture paste is there.
 [正極合剤ペースト及び各成分の固形分濃度]
 正極合剤ペーストの全固形分濃度、及び各成分の固形分濃度は、150℃で24時間乾燥し重量減量を測定することにより算出した。
[Solid content concentration of positive electrode mixture paste and each component]
The total solid content concentration of the positive electrode mixture paste and the solid content concentration of each component were calculated by drying at 150 ° C. for 24 hours and measuring the weight loss.
 [曳糸性有機ポリマーの合成]
[2-アクリルアミド-2-メチルプロパンスルホン酸ナトリウム/アクリル酸ナトリウム=95:5(モル比)の共重合体]の合成例
 シュガーエステル(S-770、三菱化学フーズ(株))6.00gをn-ヘキサン800gに溶解させ、それを窒素雰囲気下で還流して得た溶液Aを用意する。次に、2-アクリルアミド-2-メチルプロパンスルホン酸600g、水酸化ナトリウム160g、アクリル酸10g、2,2’-アゾビス(2-メチルプロピオンアミダイン)ジヒドロクロライド(V-50、和光純薬工業(株)製)0.80gをイオン交換水510gに溶解させた溶液Bを用意する。溶液Aに対して、溶液Bを、反応温度を10℃以下に保ちながら1時間かけて滴下し分散させ、さらに30分攪拌した。共沸脱水及び乾燥後、無色粒状ポリマー(AMPS-AAのNa塩)674gを得た。得られたポリマーのGPC測定の結果、重量平均分子量780万であった。ポリマーの平均粒径は220μmであった。
[Synthesis of spiny organic polymer]
Synthesis example of [copolymer of sodium 2-acrylamido-2-methylpropane sulfonate / sodium acrylate = 95: 5 (molar ratio)] 6.00 g of sugar ester (S-770, Mitsubishi Chemical Foods Co., Ltd.) A solution A is prepared by dissolving it in 800 g of n-hexane and refluxing it under a nitrogen atmosphere. Next, 600 g of 2-acrylamido-2-methylpropane sulfonic acid, 160 g of sodium hydroxide, 10 g of acrylic acid, 2,2'-azobis (2-methylpropionamidine) dihydrochloride (V-50, Wako Pure Chemical Industries, Ltd. A solution B is prepared by dissolving 0.80 g of the stock (manufactured by K.K.) in 510 g of ion exchange water. With respect to the solution A, the solution B was dropped and dispersed over 1 hour while maintaining the reaction temperature at 10 ° C. or less, and the solution was further stirred for 30 minutes. After azeotropic dehydration and drying, 674 g of a colorless granular polymer (Na salt of AMPS-AA) was obtained. As a result of GPC measurement of the obtained polymer, the weight average molecular weight was 7,800,000. The average particle size of the polymer was 220 μm.
 [正極合剤ペーストの作製]
 (1)実施例1の正極合剤ペースト
 バインダー(ポリアクリル酸ナトリウム、和光純薬社製、「high viscosity」)を水に溶解させて8質量%のバインダー水溶液を得た。次に導電材(アセチレンブラック、デンカ社製、「HS-100」)0.65g、とバインダー水溶液8.13g、を混合して、スラリー[1]を調製し、次いで、当該スラリー[1]に正極活物質(NCA、日本化学産業社製 「NC-02」)15gおよび水1.6g入れて混合して、スラリー[2]を調製した。スラリー[2]における固形分濃度は64.2質量%であり、正極活物質、導電材、バインダーの質量比率は92:4:4(固形分換算)である。
 次に、スラリー[2]へ、有機ポリマー(ポリエチレンオキサイド、重量平均分子量:400万、和光純薬社製)の0.2質量%水溶液を0.26g添加し混合することで、実施例1の正極合剤ペーストを調製した。正極合剤ペースト中の固形分は、正極活物質、導電材、バインダー、及び有機ポリマーであり、正極合剤ペースト中の全固形分濃度は63.6質量%であり、正極活物質、導電材、バインダー、有機ポリマーの質量比率は92:4:4:0.003(固形分換算)である。尚、表3、及び表4に記載の有機ポリマーの含有量は、正極合剤ペースト中の全固形分に対する値である(下記実施例2~5、比較例1~5についても同様)。水の含有量は、正極合剤ペースト中の全固形分100質量部に対して、57質量部である。各成分の混合には、あわとり練太郎(ARV-310)を用いた。実施例1の正極合剤ペーストについて、調製直後のpH(25℃)は13.2であり、25℃の雰囲気下ポリエチレン製容器内で1週間保存後のpH(25℃)も13.2であった。
[Preparation of positive electrode mixture paste]
(1) Positive electrode mixture paste of Example 1 A binder (sodium polyacrylate, manufactured by Wako Pure Chemical Industries, Ltd., "high viscosity") was dissolved in water to obtain an 8% by mass aqueous binder solution. Next, 0.65 g of a conductive material (acetylene black, manufactured by Denka, "HS-100") and 8.13 g of a binder aqueous solution are mixed to prepare a slurry [1], and then, the slurry [1] is prepared. A slurry [2] was prepared by adding 15 g of a positive electrode active material (NCA, “NC-02” manufactured by Nippon Chemical Industrial Co., Ltd.) and 1.6 g of water and mixing them. The solid content concentration in the slurry [2] is 64.2% by mass, and the mass ratio of the positive electrode active material, the conductive material, and the binder is 92: 4: 4 (in terms of solid content).
Next, 0.26 g of a 0.2 mass% aqueous solution of an organic polymer (polyethylene oxide, weight average molecular weight: 4,000,000, manufactured by Wako Pure Chemical Industries, Ltd.) is added to slurry [2] and mixed. A positive electrode mixture paste was prepared. The solid content in the positive electrode mixture paste is a positive electrode active material, a conductive material, a binder, and an organic polymer, and the total solid concentration in the positive electrode mixture paste is 63.6% by mass, and the positive electrode active material, conductive material The mass ratio of the binder to the organic polymer is 92: 4: 4: 0.003 (in terms of solid content). The contents of the organic polymers described in Tables 3 and 4 are values relative to the total solid content in the positive electrode mixture paste (the same applies to Examples 2 to 5 and Comparative Examples 1 to 5 below). The content of water is 57 parts by mass with respect to 100 parts by mass of the total solid content in the positive electrode mixture paste. Awatori Neritaro (ARV-310) was used to mix each component. The pH (25 ° C.) immediately after preparation of the positive electrode material mixture paste of Example 1 is 13.2, and the pH (25 ° C.) after storage for 1 week in a polyethylene container under an atmosphere of 25 ° C. is also 13.2 there were.
 (2)実施例2の正極合剤ペースト
 実施例1と同様の方法でスラリー[2]を調製し、次に、スラリー[2]へ、有機ポリマー水溶液(ポリエチレンオキサイド、重量平均分子量:400万、和光純薬社製)の0.5%水溶液を0.26g添加し混合することで、実施例2の正極合剤ペーストを調製した。正極合剤ペースト中の固形分は、正極活物質、導電材、バインダー、及び有機ポリマーであり、正極合剤ペースト中の全固形分濃度は63.6質量%であり、正極活物質、導電材、バインダー、有機ポリマーの質量比率は92:4:4:0.008(固形分換算)である。実施例2の正極合剤ペーストについて、調製直後のpH(25℃)は13.2であり、25℃の雰囲気下ポリエチレン製容器内で1週間保存後のpH(25℃)も13.2であった。
(2) Cathode mix paste of Example 2 A slurry [2] is prepared by the same method as in Example 1, and then, to a slurry [2], an organic polymer aqueous solution (polyethylene oxide, weight average molecular weight: 4,000,000, A positive electrode mixture paste of Example 2 was prepared by adding and mixing 0.26 g of a 0.5% aqueous solution manufactured by Wako Pure Chemical Industries, Ltd.). The solid content in the positive electrode mixture paste is a positive electrode active material, a conductive material, a binder, and an organic polymer, and the total solid concentration in the positive electrode mixture paste is 63.6% by mass, and the positive electrode active material, conductive material The mass ratio of the binder to the organic polymer is 92: 4: 4: 0.008 (in terms of solid content). The pH (25 ° C.) immediately after preparation of the positive electrode mixture paste of Example 2 is 13.2, and the pH (25 ° C.) after storage for 1 week in a polyethylene container under an atmosphere of 25 ° C. is also 13.2 there were.
 (3)実施例3の正極合剤ペースト
 実施例1と同様の方法でスラリー[2]を調製し、次に、スラリー[2]へ、前記[曳糸性有機ポリマーの合成]で合成した有機ポリマー(AMPS-AAのNa塩)の1質量%水溶液を0.26g添加し混合することで、実施例3の正極合剤ペーストを調製した。正極合剤ペースト中の固形分は、正極活物質、導電材、バインダー、及び有機ポリマーであり、正極合剤ペースト中の全固形分濃度は63.6質量%であり、正極活物質、導電材、バインダー、有機ポリマーの質量比率は92:4:4:0.016(固形分換算)である。実施例3の正極合剤ペーストについて、調製直後のpH(25℃)は13.2であり、25℃の雰囲気下ポリエチレン製容器内で1週間保存後のpH(25℃)も13.2であった。
(3) Cathode mix paste of Example 3 A slurry [2] is prepared by the same method as in Example 1, and then, the organic compound synthesized in the above-mentioned [Synthesis of spiny organic polymer] into a slurry [2] A positive electrode material mixture paste of Example 3 was prepared by adding and mixing 0.26 g of a 1% by mass aqueous solution of a polymer (Na salt of AMPS-AA). The solid content in the positive electrode mixture paste is a positive electrode active material, a conductive material, a binder, and an organic polymer, and the total solid concentration in the positive electrode mixture paste is 63.6% by mass, and the positive electrode active material, conductive material The mass ratio of the binder to the organic polymer is 92: 4: 4: 0.016 (in terms of solid content). The pH (25 ° C.) immediately after preparation of the positive electrode mixture paste of Example 3 is 13.2, and the pH (25 ° C.) after storage for 1 week in a polyethylene container under an atmosphere of 25 ° C. is also 13.2 there were.
 (4)比較例1の正極合剤ペースト
 実施例1で調製したスラリー[2]を、比較例1の正極合剤ペーストとした。
(4) Positive Electrode Mixture Paste of Comparative Example 1 The slurry [2] prepared in Example 1 was used as the positive electrode mixture paste of Comparative Example 1.
 (5)比較例2の正極合剤ペースト
 実施例1と同様の方法でスラリー[2]を調製し、次に、スラリー[2]へ、0.2質量%ポリアクリル酸ナトリウム水溶液(アルドリッチ社製のポリアクリル酸(重量平均分子量400万)を水酸化ナトリウム水溶液で中和溶解させたもの)を0.26g添加し混合することで、比較例2の正極合剤ペーストを調製した。正極合剤ペースト中の固形分は、正極活物質、導電材、バインダー、及び有機ポリマーであり、正極合剤ペースト中の全固形分濃度は63.6質量%であり、正極活物質、導電材、バインダー、有機ポリマーの質量比率は92:4:4:0.003(固形分換算)である。
(5) Cathode mix paste of Comparative Example 2 A slurry [2] is prepared by the same method as in Example 1, and then, to a slurry [2], a 0.2 mass% sodium polyacrylate aqueous solution (manufactured by Aldrich Co.) The positive electrode mixture paste of Comparative Example 2 was prepared by adding and mixing 0.26 g of polyacrylic acid (weight-average molecular weight: 4,000,000) neutralized and dissolved with an aqueous solution of sodium hydroxide). The solid content in the positive electrode mixture paste is a positive electrode active material, a conductive material, a binder, and an organic polymer, and the total solid concentration in the positive electrode mixture paste is 63.6% by mass, and the positive electrode active material, conductive material The mass ratio of the binder to the organic polymer is 92: 4: 4: 0.003 (in terms of solid content).
 (6)比較例3の正極合剤ペースト
 導電材(アセチレンブラック、デンカ社製、「HS-100」)0.65gと、バインダー(ポリフッ化ビニリデンのNメチルピロリドン溶液(固形分12質量%)、クレハ社製、「KFポリマーL#1120」)5.42gとを混合して、スラリー[1]を調製し、次いで、当該スラリー[1]に正極活物質(NCA、日本化学産業社製 「NC-02」)を15g、及び溶媒(Nメチルピロリドン、和光純薬製)4.31gを入れて混合して、非水系正極合剤ペーストを調製した。非水系正極合剤ペースト中の固形分は、正極活物質、導電材、及びバインダーであり、非水系正極合剤ペースト中の全固形分濃度は64.2質量%であり、正極活物質、導電材、バインダーの質量比率は92:4:4(固形分換算)である。
(6) Cathode mix paste of Comparative Example 3 0.65 g of conductive material (acetylene black, manufactured by Denka, "HS-100"), binder (N-methylpyrrolidone solution of polyvinylidene fluoride (solid content: 12 mass%), A slurry [1] is prepared by mixing 5.42 g of “KF polymer L # 1120”, manufactured by Kureha Co., Ltd., and then the positive electrode active material (NCA, manufactured by Nippon Chemical Industrial Co., Ltd.) “NC 15 g of “-02”) and 4.31 g of a solvent (N methyl pyrrolidone, manufactured by Wako Pure Chemical Industries, Ltd.) were added and mixed to prepare a non-aqueous positive electrode mixture paste. The solid content in the non-aqueous positive electrode mixture paste is a positive electrode active material, a conductive material, and a binder, and the total solid concentration in the non-aqueous positive electrode mixture paste is 64.2 mass%. The mass ratio of the material to the binder is 92: 4: 4 (in terms of solid content).
 (7)実施例4の正極合剤ペースト
 導電材(アセチレンブラック、デンカ社製、「HS-100」)0.65g、バインダー(ポリフッ化ビニリデンのNメチルピロリドン溶液(固形分12質量%)、クレハ社製、「KFポリマーL#1120」)5.42gを混合して、スラリー[1]を調製し、次いで、当該スラリー[1]に正極活物質(NCA、日本化学産業社製 「NC-02」)を15g、及び溶媒(Nメチルピロリドン、和光純薬製)4.31gを入れて混合して、スラリー[2]を調製した。スラリー[2]における固形分は、正極活物質、導電材、及びバインダーであり、非水系正極合剤ペースト中の全固形分濃度は64.2質量%であり、正極活物質、導電材、バインダーの質量比率は92:4:4(固形分換算)である。
 次に、スラリー[2]へ、ポリエチレンオキサイド(重量平均分子量:400万、和光純薬社製)の1重量%Nメチルピロリドン溶液を、0.26g添加し混合することで、実施例4の正極合剤ペーストを調製した。正極合剤ペーストの全固形分濃度は、63.6質量%であり、正極活物質、導電材、バインダー、ポリエチレンオキサイドの質量比率は、92:4:4:0.016(固形分換算)である。
(7) Cathode mix paste of Example 4 Conductive material (acetylene black, manufactured by Denka, "HS-100") 0.65 g, binder (N methyl pyrrolidone solution of polyvinylidene fluoride (solid content 12 mass%), Kureha Co., Ltd., “KF polymer L # 1120” 5.42 g is mixed to prepare a slurry [1], and then, the slurry [1] is prepared by mixing positive electrode active material (NCA, manufactured by Nippon Chemical Industrial Co., Ltd. “NC-02 15 g) and 4.31 g of a solvent (N methyl pyrrolidone, manufactured by Wako Pure Chemical Industries, Ltd.) were added and mixed to prepare a slurry [2]. The solid content in the slurry [2] is a positive electrode active material, a conductive material, and a binder, and the total solid concentration in the non-aqueous positive electrode mixture paste is 64.2% by mass, and the positive electrode active material, the conductive material, and the binder The mass ratio of (F) is 92: 4: 4 (solid content conversion).
Next, 0.26 g of a 1 wt% N methyl pyrrolidone solution of polyethylene oxide (weight average molecular weight: 4,000,000, manufactured by Wako Pure Chemical Industries, Ltd.) was added to slurry [2] and mixed, thereby the positive electrode of Example 4 A mixture paste was prepared. The total solid concentration of the positive electrode mixture paste is 63.6% by mass, and the mass ratio of the positive electrode active material, the conductive material, the binder, and the polyethylene oxide is 92: 4: 4: 0.016 (in terms of solid content). is there.
 (2)実施例5の正極合剤ペースト(実施例4の高濃度品)
 実施例4と同様の手法でスラリー[1]を調製し、次いで、当該スラリー[1]に正極活物質(NCA、日本化学産業社製 「NC-02」)を15g、及びポリエチレンオキサイド(重量平均分子量:400万、和光純薬社製)の1重量%Nメチルピロリドン溶液を、0.21g添加し混合することで、実施例5の正極合剤ペーストを調製した。正極合剤ペーストの全固形分濃度は、76.6質量%であり、正極活物質、導電材、バインダー、ポリエチレンオキサイドの質量比率は、92:4:4:0.013(固形分換算)である。
(2) The positive electrode mixture paste of Example 5 (high concentration product of Example 4)
A slurry [1] is prepared in the same manner as in Example 4, and then 15 g of a positive electrode active material (NCA, “NC-02” manufactured by Nippon Chemical Industrial Co., Ltd.) is added to the slurry [1], and polyethylene oxide (weight average) A positive electrode material mixture paste of Example 5 was prepared by adding and mixing 0.21 g of a 1% by weight N methyl pyrrolidone solution of molecular weight: 4,000,000, manufactured by Wako Pure Chemical Industries, Ltd.). The total solid concentration of the positive electrode mixture paste is 76.6% by mass, and the mass ratio of the positive electrode active material, the conductive material, the binder, and the polyethylene oxide is 92: 4: 4: 0.013 (in terms of solid content). is there.
 (4)比較例4の正極合剤ペースト
 実施例4と同様の方法でスラリー[2]を調製し、次にスラリー[2]へ、ポリアクリル酸(重量平均分子量:400万、アルドリッチ社製)の1重量%Nメチルピロリドン溶液を、0.26g添加し混合することで、比較例4の正極合剤ペーストを調製した。正極合剤ペーストの全固形分濃度は、63.6質量%であり、正極活物質、導電材、バインダー、ポリアクリル酸の質量比率は、92:4:4:0.016(固形分換算)である。
(4) Cathode mix paste of Comparative Example 4 A slurry [2] is prepared by the same method as in Example 4, and then a slurry [2] is polyacrylic acid (weight average molecular weight: 4,000,000, manufactured by Aldrich) The positive electrode material mixture paste of Comparative Example 4 was prepared by adding and mixing 0.26 g of 1 wt% N methyl pyrrolidone solution. The total solid concentration of the positive electrode mixture paste is 63.6% by mass, and the mass ratio of the positive electrode active material, the conductive material, the binder, and the polyacrylic acid is 92: 4: 4: 0.016 (in terms of solid content) It is.
 (5)比較例5の正極合剤ペースト
 実施例4と同様の手法でスラリー[1]を調製し、次いで、当該スラリー[1]に正極活物質(NCA、日本化学産業社製 「NC-02」)を15g、及びポリアクリル酸(重量平均分子量:400万、アルドリッチ社製)の1重量%Nメチルピロリドン溶液を、0.21g添加し混合したが、湿った粉体状のままで、ペーストにならなかった。
(5) Cathode mix paste of Comparative Example 5 A slurry [1] was prepared by the same method as in Example 4, and then, the slurry [1] was coated with a cathode active material (NCA, manufactured by Nippon Chemical Industrial Co., Ltd. "NC-02 And 0.21 g of 1% by weight N methyl pyrrolidone solution of polyacrylic acid (weight average molecular weight: 4,000,000, manufactured by Aldrich) were added and mixed, but the paste was still wet powdery. It did not become.
 [曳糸性判定]
 実施例1~3、比較例2の正極合剤ペーストの調製に用いた有機ポリマーを、各々、精製水に溶解させ、それぞれ0.5質量%の有機ポリマー水溶液を調製した。これらの有機ポリマー水溶液について本文記載の曳糸性判定法に基づき、曳糸性の有無の判定を行った結果を表1に示す。
 実施例4~5、比較例4~5の正極合剤ペーストの調製に用いた有機ポリマーを、各々、Nメチルピロリドンに溶解させ、それぞれ1質量%の有機ポリマーのNメチルピロリドン溶液を調製した。これらの有機ポリマーのNメチルピロリドン溶液について本文記載の曳糸性判定法に基づき、曳糸性の有無の判定を行った結果を表2に示す。
[Tip thread determination]
The organic polymers used to prepare the positive electrode material mixture pastes of Examples 1 to 3 and Comparative Example 2 were respectively dissolved in purified water to prepare an aqueous solution of an organic polymer of 0.5% by mass. Table 1 shows the results of determining the presence or absence of spinnability based on the spinnability test described in the text for these aqueous solutions of organic polymers.
The organic polymers used to prepare the positive electrode mixture pastes of Examples 4 to 5 and Comparative Examples 4 to 5 were dissolved in N methyl pyrrolidone, respectively, to prepare solutions of 1 mass% organic polymer in N methyl pyrrolidone. Table 2 shows the results of determination of the presence or absence of spinnability based on the spinnability determination method described in the text for N methyl pyrrolidone solutions of these organic polymers.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
2.正極合剤ペーストの保存安定性試験
 実施例1~5、比較例1~4の正極合剤ペーストを、各々サンプル瓶に入れて密封し、室温で3日間静置した。3日後の状態を観察し、その結果を下記基準により評価して、その結果を表2に示している。
 A:ゲル化せずに良好なペーストの状態を保っている。
 B:ゲル化して塗工が困難である。
 C:ゲル化又は固化して塗工が非常に困難である。
2. Storage stability test of positive electrode mixture paste The positive electrode mixture pastes of Examples 1 to 5 and Comparative Examples 1 to 4 were each put in a sample bottle, sealed, and allowed to stand at room temperature for 3 days. The condition after 3 days was observed, the results were evaluated according to the following criteria, and the results are shown in Table 2.
A: A good paste state is maintained without gelation.
B: It is gelled and coating is difficult.
C: It is gelled or solidified and coating is very difficult.
3.電極(正極)及び電池の作製
 [実施例1~3、比較例1~3の正極合剤ペーストを使用]
 厚さ10μmのステンレス箔上に、正極容量密度が1.0~1.2mAh/cm2となるように、正極合剤ペーストを塗工し、真空乾燥器を用いて100℃で12時間乾燥し、集電体上に正極合剤層が形成された電極材料を作製した。この正極材料を直径13mmに打ち抜きプレスして電極(正極)を得た。当該正極上に、直径19mmのセパレータ、直径15mm厚さ0.5のコイン状金属リチウムを配置して、2032型コインセルを作製した。電解液には、1M LiPF6 EC/DEC(体積比)=3/7を用いた。正極合剤層の形成には、実施例1~3、比較例1~3の正極合剤ペーストとして、各々、調製直後の正極合剤ペースト、及び25℃の雰囲気下ポリエチレン製容器内で1週間保存後の正極合剤ペーストを用いた。
 [実施例4~5、比較例3~5の正極合剤ペーストを使用]
 厚さ20μmのアルミ箔上に、正極容量密度が1.0~1.2mAh/cm2となるように、正極合剤ペーストを塗工し、真空乾燥器を用いて100℃で12時間乾燥し、集電体上に正極合剤層が形成された電極材料を作製した。この正極材料を直径13mmに打ち抜きプレスして電極(正極)を得た。当該正極上に、直径19mmのセパレータ、直径15mm厚さ0.5のコイン状金属リチウムを配置して、2032型コインセルを作製した。電解液には、1M LiPF6 EC/DEC(体積比)=3/7を用いた。正極合剤層の形成には、実施例4~5、比較例3~5の正極合剤ペーストとして、各々、調製直後の正極合剤ペーストを用いた。
3. Preparation of electrode (positive electrode) and battery [Use of positive electrode mixture paste of Examples 1 to 3 and Comparative Examples 1 to 3]
The positive electrode material mixture paste is coated on a 10 μm thick stainless steel foil so that the positive electrode capacity density is 1.0 to 1.2 mAh / cm 2, and dried at 100 ° C. for 12 hours using a vacuum dryer. The electrode material in which the positive electrode mixture layer was formed on the current collector was produced. The positive electrode material was punched and pressed to a diameter of 13 mm to obtain an electrode (positive electrode). On the positive electrode, a separator of 19 mm in diameter and coin-like metal lithium of 15 mm in diameter and 0.5 in thickness were disposed to prepare a 2032 type coin cell. As an electrolytic solution, 1 M LiPF 6 EC / DEC (volume ratio) = 3/7 was used. For formation of the positive electrode mixture layer, as the positive electrode mixture paste of Examples 1 to 3 and Comparative Examples 1 to 3, the positive electrode mixture paste immediately after preparation and one week in a polyethylene container under an atmosphere of 25 ° C. The positive electrode mixture paste after storage was used.
[Use of positive electrode mixture paste of Examples 4 to 5 and Comparative Examples 3 to 5]
The positive electrode material mixture paste is coated on a 20 μm thick aluminum foil so that the positive electrode capacity density is 1.0 to 1.2 mAh / cm 2, and dried at 100 ° C. for 12 hours using a vacuum dryer. The electrode material in which the positive electrode mixture layer was formed on the current collector was produced. The positive electrode material was punched and pressed to a diameter of 13 mm to obtain an electrode (positive electrode). On the positive electrode, a separator of 19 mm in diameter and coin-like metal lithium of 15 mm in diameter and 0.5 in thickness were disposed to prepare a 2032 type coin cell. As an electrolytic solution, 1 M LiPF 6 EC / DEC (volume ratio) = 3/7 was used. For formation of the positive electrode mixture layer, the positive electrode mixture paste immediately after preparation was used as each of the positive electrode mixture pastes of Examples 4 to 5 and Comparative Examples 3 to 5.
4.充放電試験
 コインセルを用いて、次に記載する条件で3サイクル充放電試験を行い、3サイクル目の放電容量を表3及び表4に示した。正極合剤層の形成に、調製直後の正極合剤ペーストを用いたコインセルの放電容量は、表3及び表4中の「初期放電容量」の欄に示した。又、1週間保存後の正極合剤ペーストを用いたコインセルの放電容量は、表3中の「保存後の放電容量」の欄に示した。
[充放電条件]
30℃、0.1CA、充電4.3V CC/CV 1/10Cカットオフ
放電CC2.0Vカットオフ
4. Charge / Discharge Test A 3-cycle charge / discharge test was conducted under the conditions described below using a coin cell, and the discharge capacity in the third cycle is shown in Table 3 and Table 4. The discharge capacity of the coin cell using the positive electrode mixture paste immediately after preparation for forming the positive electrode mixture layer is shown in the column of “initial discharge capacity” in Tables 3 and 4. Further, the discharge capacity of the coin cell using the positive electrode mixture paste after storage for one week is shown in the column of “Discharge capacity after storage” in Table 3.
[Charge and discharge conditions]
30 ° C, 0.1 CA, charging 4.3 V CC / CV 1/10 C cutoff discharge CC 2.0 V cutoff
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
 表3に示されるように、曳糸性有機ポリマーを含む実施例1~3の正極合剤ペーストの保存安定性は、曳糸性有機ポリマーを含まない比較例1~2の正極合剤ペーストと比較して、良好であった。一方、曳糸性有機ポリマーを含まない比較例1~2の正極合剤ペースト及び比較例3の非水系正極合剤ペーストは1週間保存後にはゲル化しており、集電体への塗工自体が困難であった。 As shown in Table 3, the storage stability of the positive electrode material mixture pastes of Examples 1 to 3 containing spinnable organic polymers was the same as the positive electrode material mixture pastes of Comparative Examples 1 to 2 which did not contain spinnable organic polymers. In comparison, it was good. On the other hand, the positive electrode mixture pastes of Comparative Examples 1 and 2 which do not contain a spinnable organic polymer and the non-aqueous positive electrode mixture paste of Comparative Example 3 are gelled after storage for one week, and coating on the current collector itself Was difficult.
 また、表3に示されるように、曳糸性有機ポリマーを含む実施例1~3の水系正極合剤ペーストを正極合剤層の形成に用いた場合、比較例3の非水系正極合剤ペーストを正極合剤層の形成に用いた場合との対比から分かるように、初期放電において、非水系並みの本来の容量がでることが確認できた。また、実施例1の正極合剤ペーストを正極合剤層の形成に用いる場合、当該の正極合剤ペーストが1週間保存後のものであっても、調製直後の正極合剤ペーストを用いた場合の初期放電容量と同等の放電容量が得られ、換言すると、放電容量の維持性が良好であった。 In addition, as shown in Table 3, when the water-based positive electrode material mixture pastes of Examples 1 to 3 containing a spinnable organic polymer are used for forming a positive electrode material mixture layer, the non-water-based positive electrode material mixture paste of Comparative Example 3 As can be seen from the comparison with the case where the above was used to form the positive electrode mixture layer, it was confirmed that the initial discharge had an original capacity comparable to that of the non-aqueous system. When the positive electrode mixture paste of Example 1 is used to form a positive electrode mixture layer, even when the positive electrode mixture paste is stored for one week, the positive electrode mixture paste immediately after preparation is used. A discharge capacity equal to the initial discharge capacity was obtained, in other words, the maintainability of the discharge capacity was good.
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000004
 表4に示されるように、曳糸性有機ポリマーを含む実施例4~5の正極合剤ペーストの保存安定性は、曳糸性の無い有機ポリマーを含む比較例4~5の正極合剤ペーストと比較して、良好であった。一方、曳糸性の無い有機ポリマーを含む比較例5の正極合剤は、固形分濃度が76.6%と高濃度であるためペースト状にならず集電体への塗工自体が困難であった。しかしながら、実施例5の曳糸性有機ポリマーを含む正極合剤は、ペースト状になり、集電体への塗工が可能であった。このことから、曳糸性有機ポリマーを用いると、固形分の濃度が高い正極合剤ペーストを調製可能であることがわかる。 As shown in Table 4, the storage stability of the positive electrode mixture pastes of Examples 4 to 5 containing spiny organic polymers was higher than that of Comparative Examples 4 to 5 containing an organic polymer having no spinnability. It was good compared with. On the other hand, the positive electrode mixture of Comparative Example 5 containing an organic polymer without spinnability has a high solid content concentration of 76.6% and does not become paste-like, and coating on the current collector itself is difficult. there were. However, the positive electrode mixture containing the spinnable organic polymer of Example 5 was in the form of a paste and could be applied to the current collector. From this, it is understood that when using a spinnable organic polymer, it is possible to prepare a positive electrode mixture paste having a high concentration of solid content.
 本発明によれば、簡単な方法により、増粘及びゲル化が抑制され、保存安定性が向上した水系正極合剤ペーストを提供できる。故に、本発明は、電池の初期容量を低下抑制、電池の製造におけるコストダウンに寄与し得る。
 また、本発明は、簡単な方法により、非水系正極合剤ペーストにおける固形分濃度を上げることができ、且つ、保存安定性が良好であるので、リチウムイオン電池の製造におけるコストダウンに寄与し得る。
 本発明によれば、正極合剤ペーストの増粘及びゲル化が抑制されるので、正極合剤ペースト中における、正極活物質及び導電材等の固形分の分散性が良好となり、均質な正極合剤層を形成することが可能となるので、リチウムイオン電池用電極及びリチウムイオン電池の品質向上が期待できる。


 
According to the present invention, it is possible to provide a water-based positive electrode mixture paste in which thickening and gelation are suppressed and storage stability is improved by a simple method. Therefore, the present invention can contribute to the reduction of the initial capacity of the battery and the cost reduction in the manufacture of the battery.
In addition, the present invention can increase the solid concentration in the non-aqueous positive electrode mixture paste by a simple method, and because the storage stability is good, it can contribute to cost reduction in the manufacture of lithium ion batteries. .
According to the present invention, since thickening and gelation of the positive electrode mixture paste are suppressed, the dispersibility of solid components such as the positive electrode active material and the conductive material in the positive electrode mixture paste becomes good, and homogeneous positive electrode combination is achieved. Since the agent layer can be formed, quality improvement of the lithium ion battery electrode and the lithium ion battery can be expected.


Claims (12)

  1.  正極活物質、導電材、バインダー、有機ポリマー、及び溶媒を含有するリチウムイオン電池用正極合剤ペーストであって、
     前記有機ポリマーは、
     その濃度が0.001質量%以上3質量%以下の前記溶媒中で曳糸性を呈する有機ポリマーである、リチウムイオン電池用正極合剤ペースト。
    A positive electrode material mixture paste for a lithium ion battery comprising a positive electrode active material, a conductive material, a binder, an organic polymer, and a solvent,
    The organic polymer is
    A positive electrode material mixture paste for lithium ion battery, which is an organic polymer exhibiting spinnability in the solvent having a concentration of 0.001% by mass or more and 3% by mass or less.
  2.  前記正極合剤ペーストの全固形分量に対する、前記有機ポリマーの含有量が、0.001質量%以上0.1質量%以下である、請求項1に記載の正極合剤ペースト。 The positive electrode mixture paste according to claim 1, wherein the content of the organic polymer is 0.001% by mass or more and 0.1% by mass or less based on the total solid content of the positive electrode mixture paste.
  3.  前記有機ポリマーの重量平均分子量が、220万以上3000万以下である、請求項1又は2に記載の正極合剤ペースト。 The positive electrode mixture paste according to claim 1, wherein a weight average molecular weight of the organic polymer is 2.2 million or more and 30 million or less.
  4.  前記溶媒が水である、請求項1~3のいずれかの項に記載の正極合剤ペースト。 The positive electrode mixture paste according to any one of claims 1 to 3, wherein the solvent is water.
  5.  前記有機ポリマーが、スルホン酸基(-SO2-OH)、硫酸基(-O-SO2-OH)及びそれらの塩型の基から選ばれる少なくとも1種の基を有するエチレン性不飽和単量体a1に由来の構成単位を含むポリマーA、及びポリエチレンオキサイドから選ばれる一種以上である請求項1~4のいずれかの項に記載の正極合剤ペースト。 Ethylenically unsaturated unit amount having at least one group selected from the group consisting of a sulfonic acid group (-SO 2 -OH), a sulfuric acid group (-O-SO 2 -OH) and a group of their salt type 5. The positive electrode mixture paste according to any one of claims 1 to 4, which is at least one selected from polymer A containing a constituent unit derived from the body a1 and polyethylene oxide.
  6.  前記ポリマーAが、不飽和カルボン酸及びその塩から選ばれる少なくとも1種の単量体a2に由来の構成単位と、前記単量体a1に由来の構成単位とを含む共重合体である、請求項5に記載の正極合剤ペースト。 The polymer A is a copolymer comprising a constituent unit derived from at least one monomer a2 selected from unsaturated carboxylic acids and salts thereof, and a constituent unit derived from the monomer a1. The positive electrode mixture paste according to Item 5.
  7.  前記ポリマーAにおける、前記単量体a1に由来の構成単位のモル比が70モル%以上である、請求項5又は6に記載の正極合剤ペースト。 The positive electrode material mixture paste according to claim 5 or 6, wherein a molar ratio of constituent units derived from the monomer a1 in the polymer A is 70 mol% or more.
  8.  前記溶媒がNメチルピロリドンである、請求項1~3のいずれかの項に記載の正極合剤ペースト。 The positive electrode mixture paste according to any one of claims 1 to 3, wherein the solvent is N methyl pyrrolidone.
  9.  前記有機ポリマーがエチレンオキサイドに由来の構成単位を含む、請求項8に記載の正極合剤ペースト。 The positive electrode mixture paste according to claim 8, wherein the organic polymer contains a structural unit derived from ethylene oxide.
  10.  前記正極活物質が、リチウムニッケル含有複合酸化物である請求項1~9のいずれかの項に記載の正極合剤ペースト。 The positive electrode mixture paste according to any one of claims 1 to 9, wherein the positive electrode active material is a lithium nickel-containing composite oxide.
  11.  請求項1~10のいずれかの項に記載の正極合剤ペーストを用いて形成された正極合剤層を含む、リチウムイオン電池用電極。 An electrode for a lithium ion battery, comprising a positive electrode mixture layer formed using the positive electrode mixture paste according to any one of claims 1 to 10.
  12.  請求項1~10のいずれかの項に記載の正極合剤ペーストを用いて形成された正極合剤層を含む、リチウムイオン電池。 A lithium ion battery comprising a positive electrode mixture layer formed using the positive electrode mixture paste according to any one of claims 1 to 10.
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JP2009004222A (en) * 2007-06-21 2009-01-08 Jsr Corp Binder composition for secondary battery electrode, slurry for secondary battery electrode, and secondary battery electrode
WO2011062232A1 (en) * 2009-11-18 2011-05-26 三井化学株式会社 Aqueous paste for electrochemical cell, electrode plate for electrochemical cell obtained by application of the aqueous paste, and battery comprising the electrode plate
WO2014192238A1 (en) * 2013-05-29 2014-12-04 日本ゼオン株式会社 Slurry composition for lithium-ion secondary battery positive electrode, production method for lithium-ion secondary battery positive electrode, lithium-ion secondary battery positive electrode, and lithium-ion secondary battery
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