WO2019128823A1 - Modularized extensible space manipulator type ground experiment platform - Google Patents

Modularized extensible space manipulator type ground experiment platform Download PDF

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Publication number
WO2019128823A1
WO2019128823A1 PCT/CN2018/122221 CN2018122221W WO2019128823A1 WO 2019128823 A1 WO2019128823 A1 WO 2019128823A1 CN 2018122221 W CN2018122221 W CN 2018122221W WO 2019128823 A1 WO2019128823 A1 WO 2019128823A1
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WO
WIPO (PCT)
Prior art keywords
joint
fan
modular
valve
fixed
Prior art date
Application number
PCT/CN2018/122221
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French (fr)
Chinese (zh)
Inventor
刘金国
张鑫
Original Assignee
中国科学院沈阳自动化研究所
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Application filed by 中国科学院沈阳自动化研究所 filed Critical 中国科学院沈阳自动化研究所
Publication of WO2019128823A1 publication Critical patent/WO2019128823A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J19/00Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
    • B25J19/0095Means or methods for testing manipulators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64GCOSMONAUTICS; VEHICLES OR EQUIPMENT THEREFOR
    • B64G7/00Simulating cosmonautic conditions, e.g. for conditioning crews

Definitions

  • the invention relates to a space robot simulation platform, in particular to a modular and expandable space manipulator ground experimental platform.
  • the space robot consists of a satellite and a robotic arm mounted on a satellite. It is a type of on-orbit service that can fly autonomously in outer space and perform mission detection, on-orbit maintenance and auxiliary attitude maneuvering. When the space robot is working, it is necessary to ensure the position and posture of the satellite base, and then operate the robot arm to complete the fine operation task. As the complexity and diversity of space missions increase, so does the functional requirements for space robots.
  • an object of the present invention is to provide a modular and expandable space manipulator ground experimental platform.
  • the ground-based experimental simulation platform uses modular robotic joints that are scalable and can be applied to a variety of on-orbit service mission ground simulations.
  • the invention comprises an air floating platform, a loading platform, a modular mechanical arm, a ducted propulsion assembly and a fan positioning plate
  • the air floating platform comprises a frame, a gas cylinder group, a control valve group and an air floating cushion
  • the gas cylinder group is installed a plurality of air floating mats are evenly mounted on the bottom of the frame
  • the cylinder groups are respectively connected to the air supply source and the air floating mats through the intake passage and the air passage, and are disposed in the intake passage
  • the control valve group on the gas passage controls intake or gas delivery to form a gas film between each of the air floating mat and the horizontal plane
  • the stage is mounted above the frame
  • the modular robot arm includes a base , an end connector and a plurality of modular joints, one end of the base being mounted on the stage, and the other end being connected to the end connector for mounting the end effector by a plurality of modular joints connected in sequence
  • the ducted propulsion assembly comprises a support frame, a ducted fan, a fan fixed upper pressing plate
  • the fan is fixed to the lower pressing plate, and the fan fixing fan is clamped between the fan fixing upper pressing plate and the fan fixing lower pressing plate on each side, and the fan fixing fixed upper plate on each side and the same side fan in the adjacent duct feeding propulsion assembly fixing the upper pressing plate Connected by the fan positioning plate;
  • the control valve group comprises a pressure reducing valve, a manual valve, a quick joint fixing seat, a quick joint, a shut-off valve, a pressure regulating valve, a three-way joint and a five-way joint, and the quick joint is installed under the stage
  • the surface quick connector mount is connected to one end of the manual valve, and the other end of the manual valve is connected to one port of the three-way joint through a pipeline, and the second port of the three-way joint passes through the conduit and the cylinder group Connected, a third port is connected to the inlet of the pressure reducing valve, and an outlet of the pressure reducing valve is connected to an inlet of the pressure regulating valve through a conduit, and an outlet of the pressure regulating valve is connected to an inlet of the shutoff valve, An outlet of the shutoff valve is connected to a port of the five-way joint through a conduit, the five-way joint leaving a spare port, and the remaining ports are respectively connected to the air floating mats;
  • the quick joint, the manual valve and the three-way joint form an intake passage, and the gas source is input into the cylinder group to realize inflation of the air floating platform; during the inflation process, the pressure reducing valve is in a closed state;
  • the gas cylinder set, the three-way joint, the pressure reducing valve, the pressure regulating valve, the shut-off valve and the five-way joint form a gas passage, and the internal gas source in the gas cylinder group is transported to each air floating mat to realize the gas film Supporting the floating platform to float; during the gas delivery process, the manual valve is in a closed state;
  • the frame includes a bottom plate and a plurality of support rods, each of the support rods has internal threads at both ends, the lower end is fixed to the bottom plate by bolts, and the upper end is fixed to the lower surface of the stage; the cylinder group
  • the gas cylinder fixing seat is mounted on the bottom plate
  • the shut-off valve is mounted on the bottom plate through the connecting seat
  • the pressure reducing valve and the five-way joint are respectively mounted on the bottom plate
  • the three-way joint is mounted on any one of the support rods
  • Each of the air floating mats is located below the bottom plate, and is fixed to the lower surface of the bottom plate by bolts and nuts;
  • the loading platform includes a load panel, a support base and a guard rail.
  • the upper surface of the load panel is mounted with a plurality of support seats, and a guard rail is arranged between adjacent support seats, and any two adjacent support seats are disposed between a slit for inserting the base, the base being mounted on the load panel;
  • the modular joint includes a joint rear seat, a servo steering gear, a fixed shaft, a steering wheel upper fixed seat, a sleeve, a steering wheel and a steering wheel lower fixed seat, and the joint rear seat is connected with the servo steering gear for the base or a lower steering wheel mount in the adjacent modular joint, the output shaft of the servo steering gear is connected with a steering wheel; the sleeve is mounted above the servo steering gear, and the fixed shaft is inserted in the sleeve, And connected to the servo steering gear, the inner cylindrical surface of the sleeve is interference fit with the fixed shaft; one end of the lower fixed seat of the steering wheel is connected with the steering wheel, and the other end is connected with one end of the fixed seat on the steering wheel, The other end of the fixed seat on the steering wheel is in clearance with the outer cylindrical surface of the sleeve; the servo steering gear drives the upper and lower fixed seats of the steering wheel to rotate around the fixed axis through the steering wheel;
  • the inner surface of the joint rear seat is provided with a nut mounting hole for connecting with the servo steering gear, and a mounting bracket with a through hole is arranged around the inner surface of the joint rear seat, and the mounting bracket is fixed to the servo motor by bolts
  • the bottom surface of one end of the fixed seat on the steering wheel is provided with a rib
  • the inner surface of the lower seat of the steering wheel is provided with a guiding groove matched with the rib, and the rib is inserted into the guiding groove and passes through the bolt Fasten
  • One end of the support frame is clamped on the frame of the air floating platform by bolts and nuts and the support frame pressing plate, and the fan fixed upper pressing plate, the fan fixed lower pressing plate and the fan positioning plate are all fastened to the support frame by bolts;
  • the ducted fans on both sides of the support frame are orthogonally arranged, that is, the axial centerlines of the ducted fans on both sides are perpendicular.
  • the air floating platform of the invention adopts three air floating mats, so that the air floating platform and the horizontal plane are in three places, and the floating can be stably achieved.
  • the mechanical arm of the present invention adopts a modular joint design, is expandable, can expand the mechanical joint according to the task requirements, and the end joint seat can be equipped with a specific end effector.
  • the modular mechanical arm and the ducted propulsion system of the invention are all manufactured by 3D printing technology, and have the advantages of simple structure, light weight and high production efficiency.
  • the joint joint of the modular joint of the present invention, the steering wheel seat and the connecting rod are provided with through holes for internal routing; and the rear seat of the joint is provided with four nut mounting holes, which can be fixed when fixed with other components. It is directly stabilized by bolts, making the robot arm more compact and convenient to assemble.
  • the mechanical arm of the invention adopts a servo steering gear as a joint drive, and a reducer is internally provided to generate a large torque, and on the other hand, a servo steering gear can ensure a compact modular joint structure.
  • the invention adopts ducted fan propulsion, which generates greater thrust and safety than the isolated propeller of the same diameter.
  • the ducted fan group adopts orthogonal configuration, the thrust of adjacent sides can be ensured to be positive. Crossing makes motion control more free.
  • Figure 1 is a schematic view of the overall assembly of the present invention
  • FIG. 2 is a schematic perspective view of the air floating platform of the present invention
  • Figure 3 is a plan view showing the structure of the air floating platform of the present invention.
  • Figure 4 is a schematic view showing the installation of the bottom plate and the five-way joint in the air floating platform of the present invention
  • Figure 5 is a bottom plan view showing the structure of the air floating platform of the present invention.
  • Figure 6 is a perspective view showing the structure of the stage of the present invention.
  • Figure 7 is a perspective view showing the structure of the modular robot arm of the present invention.
  • Figure 8 is a perspective view showing the three-dimensional structure of the modular joint in the modular robot arm of the present invention.
  • Figure 9 is an exploded view of Figure 8.
  • Figure 10 is a perspective view showing the three-dimensional structure of the joint rear seat of Figures 8 and 9;
  • Figure 11 is a perspective view showing the structure of a connecting rod in a modular robot arm of the present invention.
  • Figure 12 is a perspective view showing the structure of the ducted propulsion assembly of the present invention.
  • FIG. 13 is a schematic structural view of a fan positioning according to the present invention.
  • Figure 14 is a second schematic view of the overall assembly of the present invention.
  • 1 is the air floating platform
  • 101 is the air floating cushion
  • 102 is the bottom plate
  • 103 is the support rod
  • 104 is the pressure reducing valve
  • 105 is the manual valve
  • 106 is the gas cylinder set
  • 107 is the gas cylinder fixed seat
  • 108 is fast Joint fixing seat
  • 109 is a quick joint
  • 110 is a shut-off valve
  • 111 is a pressure regulating valve
  • 112 is a pressure gauge
  • 113 is a three-way joint
  • 114 is a five-way joint
  • 115 is a joint
  • 2 is a stage, 201 is a load panel, 202 is a support base, 203 is a gap, 204 is a moment guardrail, and 205 is a long guard rail;
  • 3 is a modular robotic arm, 301 is the base, 302 is the first modular joint, 303 is the second modular joint, 304 is the connecting rod, 305 is the third modular joint, 306 is the end joint, and 321 is the joint Block, 322 is the servo servo, 323 is the fixed shaft, 324 is the fixed seat on the steering wheel, 325 is the sleeve, 326 is the steering wheel, 327 is the fixed seat under the steering wheel, 328 is the nut mounting hole, 329 is the through hole, 330 is a mounting bracket, and 331 is a guiding slot;
  • 4 is a ducted propulsion component, 401 is a support frame press plate, 402 is a support frame, 403 is a ducted fan, 404 is a fan fixed upper press plate, and 405 is a fan fixed lower press plate;
  • the present invention includes an air floating platform 1, a carrier 2, a modular robot arm 3, a ducted propulsion assembly 4, and a fan positioning plate 5, wherein the air floating platform 1 is mounted below the stage 2, Pneumatic equipment is provided to keep the experimental platform as a whole floating on the horizontal plane; one end of the modular robot arm 3 is fixed on the stage 2, and the other end is equipped with an end effector, and a plurality of air compressors are installed around the air floating platform 1
  • the ducted propulsion assembly 4 and the adjacent duct propulsion components 4 are connected by a fan positioning plate 5 to ensure the orientation of the ducted propulsion.
  • the air floating platform 1 includes a frame, a cylinder group 106, a control valve group, and an air floating cushion 101.
  • the cylinder group 106 is mounted on the frame, and a plurality of air floating cushions are uniformly installed at the bottom of the frame. 101.
  • the cylinder group 106 is respectively connected to the air supply source and the air floating mats 101 through the intake passage and the gas passage, and controls the intake or the air through the control valve group disposed on the intake passage and the air passage.
  • a gas film is formed between each of the air floating mats 101 and the horizontal plane.
  • the frame includes a bottom plate 102 and a plurality of support rods 103.
  • the bottom plate 102 has a square shape.
  • Each of the four corners of the square is provided with a support rod 103. Both ends of each support rod 103 are internally threaded, and the lower end is fixed to the bottom plate 102 by bolts. The upper end is fixed to the lower surface of the stage 2 for supporting the load bar 2.
  • the cylinder holder 107 is fixed to the bottom plate 102 by bolts, and the cylinder group 106 is mounted on the cylinder holder 107.
  • the control valve group includes a pressure reducing valve 104, a manual valve 105, a quick joint fixing seat 108, a quick joint 109, a shutoff valve 110, a pressure regulating valve 111, a barometer 112, a three-way joint 113 and a five-way joint 114, and a quick joint fixing seat.
  • the connecting seat 115 is fixed to the bottom plate 102 by bolts, and the shutoff valve 110 is fixed to the connecting seat 115 by bolts; the five-way joint 114 is fixed to the bottom plate 102 by bolts, and the three-way joint 113 is mounted on any of the supporting rods 103.
  • Each of the air floating mats 101 is located below the bottom plate 102 and is fixed to the lower surface of the bottom plate 102 by bolts and nuts.
  • the quick connector 109 is connected to one end of the manual valve 105 through the quick connector holder 108, and the other end of the manual valve 105 is connected to one port of the three-way connector 113 through a pipe, and the second port of the three-way connector is passed through the pipe and the gas cylinder group.
  • the 106 port is connected, the third port is connected to the inlet of the pressure reducing valve 104, the outlet of the pressure reducing valve 104 is connected to the inlet of the pressure regulating valve 111 through a conduit, and the outlet of the pressure regulating valve 111 is connected to the inlet of the shutoff valve 110, the shutoff valve 110
  • the outlet is connected to one port of the five-way joint 114 through a conduit, and the five-way joint 114 has a spare port, and the remaining ports are respectively connected to the respective air floating mats 101.
  • the intake passage is: a quick joint 109 intake air, is connected to the manual valve 105 through a conduit, and then connected to the tee joint 113 through a conduit, and is connected to the cylinder group 106 through a conduit from the upper end port of the tee joint 113 to input the gas source.
  • the air floating platform 1 is inflated; during the inflation process, the pressure reducing valve 104 is in a closed state.
  • the gas transmission passage is: the gas flow of the gas cylinder group 106 is connected to the three-way joint 113 through a conduit, and then the lower end port of the three-way joint 113 is connected to the pressure reducing valve 104 through a conduit, and then connected to the pressure regulating valve 111 through a conduit, and then adjusted
  • the pressure valve 111 is connected to the shutoff valve 110, and then the shutoff valve 110 is connected to one port of the five-way joint 114 through a conduit, and the last five-way joint 114 is connected to the air floating cushion 101 through the conduit to transport the internal gas source in the gas cylinder set 106 to each gas.
  • the floating pad 101 realizes the floating of the air film supporting air floating table 1; during the gas conveying process, the manual valve 105 is in a closed state.
  • the three air floating mats 101 of the present embodiment are respectively connected to the three ports on the five-way joint 114 through a conduit; the five-way joint 114 has a spare port, which is blocked when not in use.
  • the stage 2 includes a load panel 201, a support base 202 and a guard rail.
  • the load panel 201 is square and has a uniform threaded through hole. The four corners of the upper surface are respectively mounted by bolts.
  • the support bar 202 is divided into a short guard rail 204 and a long guard rail 205.
  • a short guard rail 204 or a long guard rail 205 is disposed between adjacent support seats 202.
  • the short guard rail 204 or the long guard rail 205 can be mounted on the support base 202 by bolts and nuts. .
  • a gap 301 for inserting the base 301 is provided between two adjacent support seats 202 on one side of the square, and the base 301 is mounted on the load panel 201.
  • the components of the modular robot arm 3 of the present invention are manufactured by 3D printing, including a base 301, a link 304, an end connector 306, and a plurality of modular joints.
  • the modular joint of this embodiment is Three, respectively a first modular joint 302, a second modular joint 303 and a third modular joint 305, the base 301 being fixed to the load panel 201 of the stage 2 by bolts, and then the first modular joint 301 Connected to the second modular joint 302 by bolts, the second modular joint 302 is connected to the connecting rod 304 by bolts, and then the connecting rod 304 is connected to the third modular joint 305 by bolts, and finally the third modular joint 305 is bolted with End joints 306 are connected and end joints 306 are used to mount the end effector.
  • the modular joint includes a joint rear seat 321 , a servo steering gear 322 , a fixed shaft 323 , a steering wheel upper fixing seat 324 , a sleeve 325 , a steering wheel 326 and a steering wheel lower fixing seat 327 .
  • the inner surface of the joint rear seat 321 is opened for
  • the nut mounting hole 322 is connected to the nut mounting hole 328.
  • the mounting bracket 330 is provided with a through hole 329 around the inner surface of the joint rear seat 321 .
  • the mounting bracket 330 is fixed to the servo motor 322 by bolts.
  • the joint rear seat 321 is for connection with the base 301 or the under-steering mount 327 in an adjacent modular joint.
  • the output shaft of the servo steering gear 322 is connected to the steering wheel 326 by bolts; the sleeve 325 is mounted above the servo steering gear 322, and the fixed shaft 323 is inserted into the sleeve 325 and fixed to the servo steering gear 322 by bolts.
  • the cylindrical surface of the barrel 325 has an interference fit with the fixed shaft 323.
  • One end of the under-rudder mount 327 is connected to the steering wheel 326 by bolts, and the other end is connected to one end of the fixed seat 324 on the steering wheel.
  • the other end of the fixed seat 324 on the steering wheel is in clearance with the outer cylindrical surface of the sleeve 325.
  • the steering gear shaft drives the upper and lower fixed seats 324, 327 of the steering wheel to rotate around the fixed shaft 323 through the steering wheel 326.
  • a bottom surface of one end of the fixing base 324 of the steering wheel is provided with a rib.
  • the inner surface of the lower fixing base 327 of the steering wheel is provided with a guiding groove 331 which cooperates with the rib. The rib is inserted into the guiding groove 331 for positioning. And then both are fastened by bolts.
  • the modular robot arm 3 can be expanded as needed by adding modular joints or connecting rods.
  • the ducted propulsion assembly 4 of the present invention has four groups which are respectively mounted on the four support rods 103.
  • the components of the ducted propulsion assembly 4 of the present invention are manufactured by 3D printing, including a support frame pressing plate 401, a support frame 402, a ducted fan 403, a fan fixed upper platen 404, and a fan fixed lower pressing plate 405.
  • One end of the support plate 401 and the support frame 402 is clamped on the outer cylindrical surface of the support rod 103 by bolts and nuts, and is detachable.
  • the top of the support frame reinforcement rib is provided with a mounting hole, the fan fixed upper platen 404 and the fan fixed lower pressing plate.
  • One side of the 405 is bolted to the mounting hole of the support frame. That is, a pair of fan fixing upper pressing plate 404 and a fan fixing lower pressing plate 405 are connected to both sides of the other end of the supporting frame 402, and the holes formed between the fan fixing upper pressing plate 404 and the fan fixing lower pressing plate 405 on each side are clamped.
  • the ducted fan 403 is connected between the fan-fixed upper platen 404 on each side and the same-side fan-fixed upper platen 404 in the adjacent ducted propulsion unit 4 via the fan positioning plate 5.
  • the fan fixing upper pressing plate 404, the fan fixing lower pressing plate 405 and the fan positioning plate 5 are all fastened to the support frame 402 by bolts.
  • the ducted fan 403 is divided into four groups with respect to the four sides of the air-floating platform 1, and the ducted fans of each group can be arranged orthogonally, that is, the axial centerlines of the ducted fans 403 on both sides are perpendicular.
  • the working principle of the invention is:
  • the air floating platform 1 is used to simulate the base satellite of the space robot.
  • the pressure reducing valve 104 is closed, the manual valve 105 is opened, the air flow is connected to the manual valve 105 through the conduit, and then connected to the tee through the conduit.
  • the joint 113 is inflated from the upper end of the three-way joint 113 through the conduit into the cylinder group 106.
  • the manual valve 105 When the cylinder group 106 is full of gas, the manual valve 105 is closed, the pressure reducing valve 104, the pressure regulating valve 111 and the shutoff valve 110 are opened, the airflow is output from the cylinder group 106, connected to the tee joint 113 through the conduit, and then the tee joint
  • the lower end of 113 is connected to the pressure reducing valve 14 through a conduit, and then connected to the pressure regulating valve 111 through a conduit, and then the pressure regulating valve 111 is connected to the shutoff valve 110, and then the shutoff valve 110 is connected to the five-way joint 114 through a conduit, and the last five-way joint 114
  • the air floating mat 101 is connected through a conduit.
  • the pressure reducing valve 104 can realize coarse adjustment of the output air pressure
  • the pressure regulating valve 111 can realize fine adjustment of the output air pressure, thereby forming a stable air film between the air floating platform 1 and a horizontal plane (such as a marble level).
  • the entire platform is floating.
  • the ducted propulsion assembly 4 is distributed on the four support rods 103 of the air floating platform 1, and is orthogonally arranged by the fan positioning plate 5, and can be divided into four groups, namely: front, rear, left, and right. There are two ducted fans 103 on each side.
  • the modular robot arm 3 is fixed on the stage 2, and the end connecting seat 306 is provided with a connecting hole for connecting the end effector and controlling the joint angle of the servo steering gear 322 to realize an operation task.

Abstract

A modularized extensible space manipulator type ground experiment platform. An air bearing table (1) is located at the lower end, and can enable the experimental platform to be floated on a horizontal plane due to the anti-thrust effect of a high-pressure gas; an objective table (2) is fixed to the upper end of the air bearing table (1) by means of a supporting rod (103) and can bear a load of a set weight; a duct propelling assembly (4) is fixed on the supporting rod (103) of the air bearing table by means of a supporting frame (402), and is used for controlling the movement of the air bearing table (1) on the horizontal plane; a modularized manipulator (3) is mounted on the objective table (2) and can achieve a set operation task. The modularized extensible space manipulator type ground experiment platform has a novel structure, flexibility of movement, and extensibility, and is suitable for ground simulation experiment of a space robot.

Description

一种模块化可扩展空间机械臂地面实验平台Modular and expandable space manipulator ground experimental platform 技术领域Technical field
本发明涉及空间机器人模拟平台,具体地说是一种模块化可扩展空间机械臂地面实验平台。The invention relates to a space robot simulation platform, in particular to a modular and expandable space manipulator ground experimental platform.
背景技术Background technique
随着航天技术的发展,人造卫星在科学技术试验、天气预测、地球资源勘查、区域跟踪与导航以及通信领域等都起着重要的作用。相比过去,当前卫星的功能逐渐增强,其结构也日益复杂,卫星在轨运行的安全性和可靠性已成为各个国家重点关注的问题。针对外太空恶劣的环境,人类发明了空间机器人来实现对在轨卫星的维修与维护。空间机器人由卫星和搭载在卫星上的机械臂组成,是一类能够在外太空自主飞行,并能完成任务侦测、在轨维修维护以及辅助姿态机动等在轨服务任务。空间机器人工作时,需要保证卫星基体的位置和姿态,然后操作机械臂来完成精细的操作任务。随着空间任务复杂性和多样性的增加,对空间机器人的功能要求也在逐渐提高。With the development of space technology, artificial satellites play an important role in scientific and technological experiments, weather prediction, earth resource exploration, regional tracking and navigation, and communications. Compared with the past, the functions of current satellites have gradually increased, and their structures have become increasingly complex. The safety and reliability of satellite orbit operations have become a major concern of various countries. In response to the harsh environment of outer space, humans invented space robots to achieve maintenance and maintenance of on-orbit satellites. The space robot consists of a satellite and a robotic arm mounted on a satellite. It is a type of on-orbit service that can fly autonomously in outer space and perform mission detection, on-orbit maintenance and auxiliary attitude maneuvering. When the space robot is working, it is necessary to ensure the position and posture of the satellite base, and then operate the robot arm to complete the fine operation task. As the complexity and diversity of space missions increase, so does the functional requirements for space robots.
空间机器人发射之前,需要做大量的地面实验,以保证其可靠性。所以,在空间机器人的研制中,与空间机器人相配套的地面实验模拟平台也起着相当重要的作用。当前空间机器人平台包括气浮式、水浮式以及吊丝配重式。对比上述三类,水浮式和吊丝配重式均存在过大的外部扰动,模拟精度不高;而气浮式可以保证一定的模拟精度,且成本维护费低;但目前大多模拟平台的设计都是针对单独的特定任务,不具备扩展性。Before the space robot launches, a lot of ground experiments are needed to ensure its reliability. Therefore, in the development of space robots, the ground experimental simulation platform supporting the space robot also plays a very important role. Current space robot platforms include air-floating, water-floating, and hanging wire counterweights. Compared with the above three types, there are excessive external disturbances in the water floating type and the hanging wire weight type, and the simulation precision is not high; while the air floating type can guarantee a certain simulation precision and low maintenance cost; but most of the current simulation platforms Designs are designed for individual, specific tasks and are not scalable.
发明内容Summary of the invention
针对现有空间机器人平台存在的上述问题,本发明的目的在于提供一种模块化可扩展空间机械臂地面实验平台。该地面实验模拟平台采用模块化机器人关节,具备扩展性,可适用于多种在轨服务任务地面模拟。In view of the above problems existing in existing space robot platforms, an object of the present invention is to provide a modular and expandable space manipulator ground experimental platform. The ground-based experimental simulation platform uses modular robotic joints that are scalable and can be applied to a variety of on-orbit service mission ground simulations.
本发明的目的是通过以下技术方案来实现的:The object of the present invention is achieved by the following technical solutions:
本发明包括气浮台、载物台、模块化机械臂、涵道推进组件及风扇定位板,其中气浮台包括框架、气瓶组、控制阀组及气浮垫,所述气瓶组安装在框架上,该框架的底部均匀安装有多个气浮垫,所述气瓶组通过进气通路及输气通路分别与供气源和各气浮垫相连,并通过设置在进气通路及输气通路上的所述控制阀组控制进气或输气,实现各所述气浮垫与水平面之间形成气膜;所述载物台安装在框架上方,所述模块化机械臂包括底座、末端连接座及多个模块化关节,该底座的一端安装在所述载物台上,另一端通过依次连接的多个模块化关节与用于安装末端执行器的所述末端连接座相连;所述涵道推进组件包括支撑架、涵道风扇、 风扇固定上压板及风扇固定下压板,该支撑架的一端与所述框架可拆卸地连接,另一端的两侧均连接有一组风扇固定上压板和风扇固定下压板,每侧的风扇固定上压板与风扇固定下压板之间均夹紧有涵道风扇,且每侧的风扇固定上压板与相邻涵道推进组件中的同侧风扇固定上压板之间通过所述风扇定位板相连;The invention comprises an air floating platform, a loading platform, a modular mechanical arm, a ducted propulsion assembly and a fan positioning plate, wherein the air floating platform comprises a frame, a gas cylinder group, a control valve group and an air floating cushion, and the gas cylinder group is installed a plurality of air floating mats are evenly mounted on the bottom of the frame, and the cylinder groups are respectively connected to the air supply source and the air floating mats through the intake passage and the air passage, and are disposed in the intake passage and The control valve group on the gas passage controls intake or gas delivery to form a gas film between each of the air floating mat and the horizontal plane; the stage is mounted above the frame, and the modular robot arm includes a base , an end connector and a plurality of modular joints, one end of the base being mounted on the stage, and the other end being connected to the end connector for mounting the end effector by a plurality of modular joints connected in sequence; The ducted propulsion assembly comprises a support frame, a ducted fan, a fan fixed upper pressing plate and a fan fixed lower pressing plate, one end of the supporting frame is detachably connected to the frame, and a pair of fans are fixed on both sides of the other end. Platen and The fan is fixed to the lower pressing plate, and the fan fixing fan is clamped between the fan fixing upper pressing plate and the fan fixing lower pressing plate on each side, and the fan fixing fixed upper plate on each side and the same side fan in the adjacent duct feeding propulsion assembly fixing the upper pressing plate Connected by the fan positioning plate;
其中:所述控制阀组包括减压阀、手动阀、快速接头固定座、快速接头、截止阀、调压阀、三通接头及五通接头,该快速接头通过安装在所述载物台下表面的快速接头固定座与手动阀的一端相连,该手动阀的另一端通过管路与所述三通接头的一个端口连接,该三通接头的第二个端口通过导管与所述气瓶组相连,第三个端口与所述减压阀的进口相连,该减压阀的出口通过导管与所述调压阀的进口相连,该调压阀的出口与所述截止阀的进口相连,该截止阀的出口通过导管与所述五通接头的一个端口相连,该五通接头留有一个备用端口,其余端口分别与各所述气浮垫相连;Wherein: the control valve group comprises a pressure reducing valve, a manual valve, a quick joint fixing seat, a quick joint, a shut-off valve, a pressure regulating valve, a three-way joint and a five-way joint, and the quick joint is installed under the stage The surface quick connector mount is connected to one end of the manual valve, and the other end of the manual valve is connected to one port of the three-way joint through a pipeline, and the second port of the three-way joint passes through the conduit and the cylinder group Connected, a third port is connected to the inlet of the pressure reducing valve, and an outlet of the pressure reducing valve is connected to an inlet of the pressure regulating valve through a conduit, and an outlet of the pressure regulating valve is connected to an inlet of the shutoff valve, An outlet of the shutoff valve is connected to a port of the five-way joint through a conduit, the five-way joint leaving a spare port, and the remaining ports are respectively connected to the air floating mats;
所述快速接头、手动阀、三通接头组成进气通路,将气源输入到所述气瓶组中,实现对气浮台充气;充气过程中,所述减压阀处于关闭状态;The quick joint, the manual valve and the three-way joint form an intake passage, and the gas source is input into the cylinder group to realize inflation of the air floating platform; during the inflation process, the pressure reducing valve is in a closed state;
所述气瓶组、三通接头、减压阀、调压阀、截止阀及五通接头组成输气通路,将所述气瓶组中的内部气源输送到各气浮垫,实现气膜支撑气浮台漂浮;输气过程中,所述手动阀处于关闭状态;The gas cylinder set, the three-way joint, the pressure reducing valve, the pressure regulating valve, the shut-off valve and the five-way joint form a gas passage, and the internal gas source in the gas cylinder group is transported to each air floating mat to realize the gas film Supporting the floating platform to float; during the gas delivery process, the manual valve is in a closed state;
所述框架包括底板及多个支撑杆,各所述支撑杆的两端均开有内螺纹,下端通过螺栓固定于底板上,上端固定于所述载物台的下表面;所述气瓶组通过气瓶固定座安装在底板上,所述截止阀通过连接座安装在底板上,所述减压阀及五通接头分别安装在底板上,所述三通接头安装在任一根支撑杆上;各所述气浮垫均位于底板的下方,通过螺栓及螺母固定于所述底板的下表面;The frame includes a bottom plate and a plurality of support rods, each of the support rods has internal threads at both ends, the lower end is fixed to the bottom plate by bolts, and the upper end is fixed to the lower surface of the stage; the cylinder group The gas cylinder fixing seat is mounted on the bottom plate, the shut-off valve is mounted on the bottom plate through the connecting seat, the pressure reducing valve and the five-way joint are respectively mounted on the bottom plate, and the three-way joint is mounted on any one of the support rods; Each of the air floating mats is located below the bottom plate, and is fixed to the lower surface of the bottom plate by bolts and nuts;
所述载物台包括载物面板、支撑座及护栏,该载物面板的上表面安装有多个支撑座,相邻支撑座之间设有护栏,任意两个相邻支撑座之间设有供所述底座插入的豁口,该底座安装在所述载物面板上;The loading platform includes a load panel, a support base and a guard rail. The upper surface of the load panel is mounted with a plurality of support seats, and a guard rail is arranged between adjacent support seats, and any two adjacent support seats are disposed between a slit for inserting the base, the base being mounted on the load panel;
所述模块化关节包括关节后座、伺服舵机、定轴、舵盘上固定座、套筒、舵盘及舵盘下固定座,该关节后座与伺服舵机相连、用于与底座或相邻模块化关节中的舵盘下固定座连接,所述伺服舵机的输出轴连接有舵盘;所述套筒安装在伺服舵机的上方,所述定轴插设于套筒中、并与伺服舵机连接,该套筒内圆柱面与所述定轴过盈配合;所述舵盘下固定座的一端与舵盘相连,另一端与所述舵盘上固定座的一端连接,该舵盘上固定座的另一端与所述套筒的外圆柱面间隙配合;所述伺服舵机通过舵盘带动舵盘上、下固定座绕定轴旋转;The modular joint includes a joint rear seat, a servo steering gear, a fixed shaft, a steering wheel upper fixed seat, a sleeve, a steering wheel and a steering wheel lower fixed seat, and the joint rear seat is connected with the servo steering gear for the base or a lower steering wheel mount in the adjacent modular joint, the output shaft of the servo steering gear is connected with a steering wheel; the sleeve is mounted above the servo steering gear, and the fixed shaft is inserted in the sleeve, And connected to the servo steering gear, the inner cylindrical surface of the sleeve is interference fit with the fixed shaft; one end of the lower fixed seat of the steering wheel is connected with the steering wheel, and the other end is connected with one end of the fixed seat on the steering wheel, The other end of the fixed seat on the steering wheel is in clearance with the outer cylindrical surface of the sleeve; the servo steering gear drives the upper and lower fixed seats of the steering wheel to rotate around the fixed axis through the steering wheel;
所述关节后座内表面开有用于与伺服舵机连接的螺母安装孔,该关节后座内表面的四周设有带通孔的安装支座,所述安装支座通过螺栓与伺服电机固接;所述舵盘上固定座的一端底面设有凸棱,所述舵盘下固定座内表面开设有与该凸棱相配合的导向槽,该凸棱插设于导向槽中、并通过螺栓紧固;The inner surface of the joint rear seat is provided with a nut mounting hole for connecting with the servo steering gear, and a mounting bracket with a through hole is arranged around the inner surface of the joint rear seat, and the mounting bracket is fixed to the servo motor by bolts The bottom surface of one end of the fixed seat on the steering wheel is provided with a rib, and the inner surface of the lower seat of the steering wheel is provided with a guiding groove matched with the rib, and the rib is inserted into the guiding groove and passes through the bolt Fasten
所述支撑架的一端通过螺栓和螺母与支撑架压板夹紧在气浮台的框架上,所述风扇固定上压板、风扇固定下压板及风扇定位板均通过螺栓紧固于支撑架上;One end of the support frame is clamped on the frame of the air floating platform by bolts and nuts and the support frame pressing plate, and the fan fixed upper pressing plate, the fan fixed lower pressing plate and the fan positioning plate are all fastened to the support frame by bolts;
所述支撑架两侧的涵道风扇正交配置,即两侧的涵道风扇的轴向中心线垂直。The ducted fans on both sides of the support frame are orthogonally arranged, that is, the axial centerlines of the ducted fans on both sides are perpendicular.
本发明的优点与积极效果为:The advantages and positive effects of the present invention are:
1.本发明的气浮台采用了三个气浮垫,使气浮台与水平面呈三地点接触,可实现稳定地漂浮。1. The air floating platform of the invention adopts three air floating mats, so that the air floating platform and the horizontal plane are in three places, and the floating can be stably achieved.
2.本发明的机械臂采用模块化关节设计,具备可扩展性,可根据任务要求,扩充机械关节,同时末端联结座可配备特定的末端执行器。2. The mechanical arm of the present invention adopts a modular joint design, is expandable, can expand the mechanical joint according to the task requirements, and the end joint seat can be equipped with a specific end effector.
3.本发明的模块化机械臂和涵道推进系统的零件均采用3D打印技术制作,结构简单,重量轻便且具有较高生产制造效率。3. The modular mechanical arm and the ducted propulsion system of the invention are all manufactured by 3D printing technology, and have the advantages of simple structure, light weight and high production efficiency.
4.本发明的模块化关节的关节后座、舵盘座以及连杆均设有通孔,用于内部走线;且关节后座设有四个螺母安装孔,与其他部件固定时,可直接通过螺栓稳固,使机械臂组装时更加灵巧方便。4. The joint joint of the modular joint of the present invention, the steering wheel seat and the connecting rod are provided with through holes for internal routing; and the rear seat of the joint is provided with four nut mounting holes, which can be fixed when fixed with other components. It is directly stabilized by bolts, making the robot arm more compact and convenient to assemble.
5.本发明的机械臂采用伺服舵机为关节驱动器,内部设有减速器,可产生较大的扭矩,另一方面采用伺服舵机可以保证模块化关节结构紧凑。5. The mechanical arm of the invention adopts a servo steering gear as a joint drive, and a reducer is internally provided to generate a large torque, and on the other hand, a servo steering gear can ensure a compact modular joint structure.
6.本发明采用涵道风扇推进,相比同样直径的孤立螺旋桨,会产生更大的推力,且具有安全性;同时由于涵道风扇组采用正交配置,可保证相邻侧面的推力相互正交,使运动控制更加自由。6. The invention adopts ducted fan propulsion, which generates greater thrust and safety than the isolated propeller of the same diameter. At the same time, since the ducted fan group adopts orthogonal configuration, the thrust of adjacent sides can be ensured to be positive. Crossing makes motion control more free.
附图说明DRAWINGS
图1为本发明的整体装配示意图之一;Figure 1 is a schematic view of the overall assembly of the present invention;
图2为本发明气浮台的立体结构示意图;2 is a schematic perspective view of the air floating platform of the present invention;
图3为本发明气浮台的结构俯视图;Figure 3 is a plan view showing the structure of the air floating platform of the present invention;
图4为本发明气浮台中底板与五通接头的安装示意图;Figure 4 is a schematic view showing the installation of the bottom plate and the five-way joint in the air floating platform of the present invention;
图5为本发明气浮台的结构仰视图;Figure 5 is a bottom plan view showing the structure of the air floating platform of the present invention;
图6为本发明载物台的立体结构示意图;Figure 6 is a perspective view showing the structure of the stage of the present invention;
图7为本发明模块化机械臂的立体结构示意图;Figure 7 is a perspective view showing the structure of the modular robot arm of the present invention;
图8为本发明模块化机械臂中模块化关节的立体结构示意图;Figure 8 is a perspective view showing the three-dimensional structure of the modular joint in the modular robot arm of the present invention;
图9为图8的爆炸图;Figure 9 is an exploded view of Figure 8;
图10为图8、图9中关节后座的立体结构示意图;Figure 10 is a perspective view showing the three-dimensional structure of the joint rear seat of Figures 8 and 9;
图11为本发明模块化机械臂中连杆的立体结构示意图;Figure 11 is a perspective view showing the structure of a connecting rod in a modular robot arm of the present invention;
图12为本发明涵道推进组件的立体结构示意图;Figure 12 is a perspective view showing the structure of the ducted propulsion assembly of the present invention;
图13为本发明风扇定位的结构示意图;13 is a schematic structural view of a fan positioning according to the present invention;
图14为本发明的整体装配示意图之二;Figure 14 is a second schematic view of the overall assembly of the present invention;
其中:1为气浮台,101为气浮垫,102为底板,103为支撑杆,104为减压 阀,105为手动阀,106为气瓶组,107为气瓶固定座,108为快速接头固定座,109为快速接头,110为截止阀,111为调压阀,112为压力表,113为三通接头,114为五通接头,115为连接座;Among them: 1 is the air floating platform, 101 is the air floating cushion, 102 is the bottom plate, 103 is the support rod, 104 is the pressure reducing valve, 105 is the manual valve, 106 is the gas cylinder set, 107 is the gas cylinder fixed seat, 108 is fast Joint fixing seat, 109 is a quick joint, 110 is a shut-off valve, 111 is a pressure regulating valve, 112 is a pressure gauge, 113 is a three-way joint, 114 is a five-way joint, and 115 is a joint;
2为载物台,201为载物面板,202为支撑座,203为豁口,204为矩护栏,205为长护栏;2 is a stage, 201 is a load panel, 202 is a support base, 203 is a gap, 204 is a moment guardrail, and 205 is a long guard rail;
3为模块化机械臂,301为底座,302为第一模块化关节,303为第二模块化关节,304为连杆,305为第三模块化关节,306为末端连接座,321为关节后座,322为伺服舵机,323为定轴,324为舵盘上固定座,325为套筒,326为舵盘,327为舵盘下固定座,328为螺母安装孔,329为通孔,330为安装支座,331为导向槽;3 is a modular robotic arm, 301 is the base, 302 is the first modular joint, 303 is the second modular joint, 304 is the connecting rod, 305 is the third modular joint, 306 is the end joint, and 321 is the joint Block, 322 is the servo servo, 323 is the fixed shaft, 324 is the fixed seat on the steering wheel, 325 is the sleeve, 326 is the steering wheel, 327 is the fixed seat under the steering wheel, 328 is the nut mounting hole, 329 is the through hole, 330 is a mounting bracket, and 331 is a guiding slot;
4为涵道推进组件,401为支撑架压板,402为支撑架,403为涵道风扇,404为风扇固定上压板,405为风扇固定下压板;4 is a ducted propulsion component, 401 is a support frame press plate, 402 is a support frame, 403 is a ducted fan, 404 is a fan fixed upper press plate, and 405 is a fan fixed lower press plate;
5为风扇定位板。5 is the fan positioning plate.
具体实施方式Detailed ways
下面结合附图对本发明作进一步详述。The invention will be further described in detail below with reference to the accompanying drawings.
如图1所示,本发明包括气浮台1、载物台2、模块化机械臂3、涵道推进组件4及风扇定位板5,其中气浮台1安装于载物台2的下方、设有气动设备,能够使实验平台整体在水平面上保持漂浮;模块化机械臂3的一端固定在载物台2上,另一端安装有末端执行器,在气浮台1的四周安装有多个涵道推进组件4,相邻涵道推进组件4之间通过风扇定位板5连接,以保证涵道推进的方位。As shown in FIG. 1, the present invention includes an air floating platform 1, a carrier 2, a modular robot arm 3, a ducted propulsion assembly 4, and a fan positioning plate 5, wherein the air floating platform 1 is mounted below the stage 2, Pneumatic equipment is provided to keep the experimental platform as a whole floating on the horizontal plane; one end of the modular robot arm 3 is fixed on the stage 2, and the other end is equipped with an end effector, and a plurality of air compressors are installed around the air floating platform 1 The ducted propulsion assembly 4 and the adjacent duct propulsion components 4 are connected by a fan positioning plate 5 to ensure the orientation of the ducted propulsion.
如图2~5所示,气浮台1包括框架、气瓶组106、控制阀组及气浮垫101,气瓶组106安装在框架上,该框架的底部均匀安装有多个气浮垫101,气瓶组106通过进气通路及输气通路分别与供气源和各气浮垫101相连,并通过设置在进气通路及输气通路上的控制阀组控制进气或输气,实现各气浮垫101与水平面之间形成气膜。框架包括底板102及多个支撑杆103,底板102呈方形,方形四个角上均设有一根支撑杆103;各支撑杆103的两端均开有内螺纹,下端通过螺栓固定于底板102上,上端固定于载物台2的下表面,用于支撑载物吧2。气瓶固定座107通过螺栓固定于底板102上,气瓶组106安装于气瓶固定座107上。控制阀组包括减压阀104、手动阀105、快速接头固定座108、快速接头109、截止阀110、调压阀111、气压表112、三通接头113及五通接头114,快速接头固定座108通过螺栓固定于载物面板201的下表面上,快速接头109安装于快速接头固定座108中;减压阀104通过螺栓固定底板102上,气压表112安装于减压阀104上。连接座115通过螺栓固定于底板102上,截止阀110通过螺栓固定于连接座115上;五通接头114通过螺栓固定于底板102上,三通接头113安装在任一根支撑杆103上。各气浮垫101均位于底板102的下方,通过螺栓及螺母固定 于底板102的下表面。快速接头109通过快速接头固定座108与手动阀105的一端相连,手动阀105的另一端通过管路与三通接头113的一个端口连接,三通接头的第二个端口通过导管与气瓶组106相连,第三个端口与减压阀104的进口相连,减压阀104的出口通过导管与调压阀111的进口相连,调压阀111的出口与截止阀110的进口相连,截止阀110的出口通过导管与五通接头114的一个端口相连,五通接头114留有一个备用端口,其余端口分别与各气浮垫101相连。进气通路为:快速接头109进气,通过导管连接到手动阀105,然后通过导管连接到三通接头113,从三通接头113的上端端口通过导管连接到气瓶组106,将气源输入到气瓶组106中,实现对气浮台1充气;充气过程中,减压阀104处于关闭状态。输气通路为:气瓶组106输出气流,通过导管连接到三通接头113,然后三通接头113的下端端口通过导管连接到减压阀104,然后通过导管连接到调压阀111,然后调压阀111截止阀110相连,然后截止阀110通过导管与五通接头114的一个端口相连,最后五通接头114通过导管连接气浮垫101将气瓶组106中的内部气源输送到各气浮垫101,实现气膜支撑气浮台1漂浮;输气过程中,手动阀105处于关闭状态。本实施例的气浮垫101为三个,分别与五通接头114上的三个端口通过导管连通;五通接头114留有一个备用端口,不使用时将该端口堵住。As shown in FIGS. 2 to 5, the air floating platform 1 includes a frame, a cylinder group 106, a control valve group, and an air floating cushion 101. The cylinder group 106 is mounted on the frame, and a plurality of air floating cushions are uniformly installed at the bottom of the frame. 101. The cylinder group 106 is respectively connected to the air supply source and the air floating mats 101 through the intake passage and the gas passage, and controls the intake or the air through the control valve group disposed on the intake passage and the air passage. A gas film is formed between each of the air floating mats 101 and the horizontal plane. The frame includes a bottom plate 102 and a plurality of support rods 103. The bottom plate 102 has a square shape. Each of the four corners of the square is provided with a support rod 103. Both ends of each support rod 103 are internally threaded, and the lower end is fixed to the bottom plate 102 by bolts. The upper end is fixed to the lower surface of the stage 2 for supporting the load bar 2. The cylinder holder 107 is fixed to the bottom plate 102 by bolts, and the cylinder group 106 is mounted on the cylinder holder 107. The control valve group includes a pressure reducing valve 104, a manual valve 105, a quick joint fixing seat 108, a quick joint 109, a shutoff valve 110, a pressure regulating valve 111, a barometer 112, a three-way joint 113 and a five-way joint 114, and a quick joint fixing seat. 108 is fixed to the lower surface of the load panel 201 by bolts, and the quick connector 109 is mounted in the quick connector mount 108; the pressure reducing valve 104 is fixed to the bottom plate 102 by bolts, and the air pressure gauge 112 is mounted on the pressure reducing valve 104. The connecting seat 115 is fixed to the bottom plate 102 by bolts, and the shutoff valve 110 is fixed to the connecting seat 115 by bolts; the five-way joint 114 is fixed to the bottom plate 102 by bolts, and the three-way joint 113 is mounted on any of the supporting rods 103. Each of the air floating mats 101 is located below the bottom plate 102 and is fixed to the lower surface of the bottom plate 102 by bolts and nuts. The quick connector 109 is connected to one end of the manual valve 105 through the quick connector holder 108, and the other end of the manual valve 105 is connected to one port of the three-way connector 113 through a pipe, and the second port of the three-way connector is passed through the pipe and the gas cylinder group. The 106 port is connected, the third port is connected to the inlet of the pressure reducing valve 104, the outlet of the pressure reducing valve 104 is connected to the inlet of the pressure regulating valve 111 through a conduit, and the outlet of the pressure regulating valve 111 is connected to the inlet of the shutoff valve 110, the shutoff valve 110 The outlet is connected to one port of the five-way joint 114 through a conduit, and the five-way joint 114 has a spare port, and the remaining ports are respectively connected to the respective air floating mats 101. The intake passage is: a quick joint 109 intake air, is connected to the manual valve 105 through a conduit, and then connected to the tee joint 113 through a conduit, and is connected to the cylinder group 106 through a conduit from the upper end port of the tee joint 113 to input the gas source. In the cylinder group 106, the air floating platform 1 is inflated; during the inflation process, the pressure reducing valve 104 is in a closed state. The gas transmission passage is: the gas flow of the gas cylinder group 106 is connected to the three-way joint 113 through a conduit, and then the lower end port of the three-way joint 113 is connected to the pressure reducing valve 104 through a conduit, and then connected to the pressure regulating valve 111 through a conduit, and then adjusted The pressure valve 111 is connected to the shutoff valve 110, and then the shutoff valve 110 is connected to one port of the five-way joint 114 through a conduit, and the last five-way joint 114 is connected to the air floating cushion 101 through the conduit to transport the internal gas source in the gas cylinder set 106 to each gas. The floating pad 101 realizes the floating of the air film supporting air floating table 1; during the gas conveying process, the manual valve 105 is in a closed state. The three air floating mats 101 of the present embodiment are respectively connected to the three ports on the five-way joint 114 through a conduit; the five-way joint 114 has a spare port, which is blocked when not in use.
如图6所示,载物台2包括载物面板201、支撑座202及护栏,载物面板201为方形、开有均布的螺纹通孔,上表面的四个角通过螺栓各安装有一个支撑座202;护栏分为短护栏204和长护栏205,相邻支撑座202之间设有短护栏204或长护栏205,短护栏204或长护栏205可通过螺栓和螺母安装在支撑座202上。在方形一条边的两个相邻支撑座202之间设有供底座301插入的豁口301,该底座301安装在载物面板201上。As shown in FIG. 6, the stage 2 includes a load panel 201, a support base 202 and a guard rail. The load panel 201 is square and has a uniform threaded through hole. The four corners of the upper surface are respectively mounted by bolts. The support bar 202 is divided into a short guard rail 204 and a long guard rail 205. A short guard rail 204 or a long guard rail 205 is disposed between adjacent support seats 202. The short guard rail 204 or the long guard rail 205 can be mounted on the support base 202 by bolts and nuts. . A gap 301 for inserting the base 301 is provided between two adjacent support seats 202 on one side of the square, and the base 301 is mounted on the load panel 201.
如图7~11所示,本发明的模块化机械臂3的零件通过3D打印制造,包括底座301、连杆304、末端连接座306及多个模块化关节,本实施例的模块化关节为三个,分别为第一模块化关节302、第二模块化关节303及第三模块化关节305,底座301通过螺栓固定在载物台2的载物面板201上,然后第一模块化关节301通过螺栓与第二模块化关节302相连,第二模块化关节302通过螺栓与连杆304相连,然后连杆304通过螺栓与第三模块化关节305相连,最后第三模块化关节305通过螺栓与末端连接座306相连接,末端连接座306用于安装末端执行器。模块化关节包括关节后座321、伺服舵机322、定轴323、舵盘上固定座324、套筒325、舵盘326及舵盘下固定座327,关节后座321内表面开有用于与伺服舵机322连接的螺母安装孔328,关节后座321内表面的四周设有带通孔329的安装支座330,安装支座330通过螺栓与伺服电机322固接。关节后座321用于与底座301或相邻模块化关节中的舵盘下固定座327连接。伺服舵机322的输出轴通过螺栓连接有舵盘326;套筒325安装在伺服舵机322的上方,定轴323 插设于套筒325中、并通过螺栓与伺服舵机322固接,套筒325内圆柱面与定轴323过盈配合。舵盘下固定座327的一端通过螺栓与舵盘326相连,另一端与舵盘上固定座324的一端连接,该舵盘上固定座324的另一端与套筒325的外圆柱面间隙配合。当伺服舵机322转动时,舵机轴通过舵盘326带动舵盘上、下固定座324、327绕定轴323旋转。舵盘上固定座324的一端底面设有凸棱,舵盘下固定座327内表面开设有与该凸棱相配合的导向槽331,该凸棱插设于导向槽331中,起到定位作用,然后二者通过螺栓紧固。As shown in Figures 7-11, the components of the modular robot arm 3 of the present invention are manufactured by 3D printing, including a base 301, a link 304, an end connector 306, and a plurality of modular joints. The modular joint of this embodiment is Three, respectively a first modular joint 302, a second modular joint 303 and a third modular joint 305, the base 301 being fixed to the load panel 201 of the stage 2 by bolts, and then the first modular joint 301 Connected to the second modular joint 302 by bolts, the second modular joint 302 is connected to the connecting rod 304 by bolts, and then the connecting rod 304 is connected to the third modular joint 305 by bolts, and finally the third modular joint 305 is bolted with End joints 306 are connected and end joints 306 are used to mount the end effector. The modular joint includes a joint rear seat 321 , a servo steering gear 322 , a fixed shaft 323 , a steering wheel upper fixing seat 324 , a sleeve 325 , a steering wheel 326 and a steering wheel lower fixing seat 327 . The inner surface of the joint rear seat 321 is opened for The nut mounting hole 322 is connected to the nut mounting hole 328. The mounting bracket 330 is provided with a through hole 329 around the inner surface of the joint rear seat 321 . The mounting bracket 330 is fixed to the servo motor 322 by bolts. The joint rear seat 321 is for connection with the base 301 or the under-steering mount 327 in an adjacent modular joint. The output shaft of the servo steering gear 322 is connected to the steering wheel 326 by bolts; the sleeve 325 is mounted above the servo steering gear 322, and the fixed shaft 323 is inserted into the sleeve 325 and fixed to the servo steering gear 322 by bolts. The cylindrical surface of the barrel 325 has an interference fit with the fixed shaft 323. One end of the under-rudder mount 327 is connected to the steering wheel 326 by bolts, and the other end is connected to one end of the fixed seat 324 on the steering wheel. The other end of the fixed seat 324 on the steering wheel is in clearance with the outer cylindrical surface of the sleeve 325. When the servo steering gear 322 rotates, the steering gear shaft drives the upper and lower fixed seats 324, 327 of the steering wheel to rotate around the fixed shaft 323 through the steering wheel 326. A bottom surface of one end of the fixing base 324 of the steering wheel is provided with a rib. The inner surface of the lower fixing base 327 of the steering wheel is provided with a guiding groove 331 which cooperates with the rib. The rib is inserted into the guiding groove 331 for positioning. And then both are fastened by bolts.
模块化机械臂3可根据需要通过增加模块化关节或连杆而进行扩展。The modular robot arm 3 can be expanded as needed by adding modular joints or connecting rods.
本发明的涵道推进组件4有四组,分别安装于四根支撑杆103上。如图12~14所示,本发明涵道推进组件4的零件通过3D打印制造,包括支撑架压板401、支撑架402、涵道风扇403、风扇固定上压板404及风扇固定下压板405,支撑架压板401与支撑架402的一端通过螺栓与螺母夹紧在支撑杆103的外圆柱面上、并可拆卸,支撑架加强筋顶部设有安装座孔,风扇固定上压板404和风扇固定下压板405的一侧通过螺栓固定在支撑架的安装座孔中。即,支撑架402另一端的两侧均连接有一组风扇固定上压板404和风扇固定下压板405,每侧的风扇固定上压板404与风扇固定下压板405之间形成的孔中均夹紧有涵道风扇403,且每侧的风扇固定上压板404与相邻涵道推进组件4中的同侧风扇固定上压板404之间通过风扇定位板5相连。风扇固定上压板404、风扇固定下压板405及风扇定位板5均通过螺栓紧固于支撑架402上。涵道风扇403相对于气浮台1的四个侧面划分为四组,每组的涵道风扇可成正交配置,即两侧的涵道风扇403的轴向中心线垂直。The ducted propulsion assembly 4 of the present invention has four groups which are respectively mounted on the four support rods 103. As shown in FIGS. 12-14, the components of the ducted propulsion assembly 4 of the present invention are manufactured by 3D printing, including a support frame pressing plate 401, a support frame 402, a ducted fan 403, a fan fixed upper platen 404, and a fan fixed lower pressing plate 405. One end of the support plate 401 and the support frame 402 is clamped on the outer cylindrical surface of the support rod 103 by bolts and nuts, and is detachable. The top of the support frame reinforcement rib is provided with a mounting hole, the fan fixed upper platen 404 and the fan fixed lower pressing plate. One side of the 405 is bolted to the mounting hole of the support frame. That is, a pair of fan fixing upper pressing plate 404 and a fan fixing lower pressing plate 405 are connected to both sides of the other end of the supporting frame 402, and the holes formed between the fan fixing upper pressing plate 404 and the fan fixing lower pressing plate 405 on each side are clamped. The ducted fan 403 is connected between the fan-fixed upper platen 404 on each side and the same-side fan-fixed upper platen 404 in the adjacent ducted propulsion unit 4 via the fan positioning plate 5. The fan fixing upper pressing plate 404, the fan fixing lower pressing plate 405 and the fan positioning plate 5 are all fastened to the support frame 402 by bolts. The ducted fan 403 is divided into four groups with respect to the four sides of the air-floating platform 1, and the ducted fans of each group can be arranged orthogonally, that is, the axial centerlines of the ducted fans 403 on both sides are perpendicular.
本发明的工作原理为:The working principle of the invention is:
气浮台1用于模拟空间机器人的基体卫星,当外界气源与快速接头109相连,关闭减压阀104,开启手动阀105,气流通过导管连接到手动阀105,然后通过导管连接到三通接头113,从三通接头113的上端通过导管向气瓶组106中充气。当气瓶组106充满气后,关闭手动阀105,开启减压阀104、调压阀111和截止阀110,气流从气瓶组106输出,通过导管连接到三通接头113,然后三通接头113的下端通过导管连接到减压阀14,然后通过导管连接到调压阀111然后调压阀111与截止阀110相连,然后截止阀110通过导管与五通接头114相连,最后五通接头114通过导管连接气浮垫101。其中减压阀104可实现对输出气压的粗调节,而调压阀111可实现对输出气压的精细调节,进而使气浮台1与水平面(如大理石水平面)之间形成稳定的气膜,实现实验平台整体的漂浮。涵道推进组件4分布于气浮台1的四根支撑杆103上,通过风扇定位板5实现正交配置,可以分为四组,即:前、后、左、右。每个侧面都有两个涵道风扇103,当分别开启这四个面上的风扇时,可以实现平面内前、后、左、右方向的平动;当同时开启对角线方向的两个风扇,可实现平面对顺时针和逆时针的转动。模块化机械臂3 固定在载物台2上,其末端连接座306设有连接孔,可以连接末端执行器,并通过控制伺服舵机322的关节角度,实现操作任务。The air floating platform 1 is used to simulate the base satellite of the space robot. When the external air source is connected to the quick connector 109, the pressure reducing valve 104 is closed, the manual valve 105 is opened, the air flow is connected to the manual valve 105 through the conduit, and then connected to the tee through the conduit. The joint 113 is inflated from the upper end of the three-way joint 113 through the conduit into the cylinder group 106. When the cylinder group 106 is full of gas, the manual valve 105 is closed, the pressure reducing valve 104, the pressure regulating valve 111 and the shutoff valve 110 are opened, the airflow is output from the cylinder group 106, connected to the tee joint 113 through the conduit, and then the tee joint The lower end of 113 is connected to the pressure reducing valve 14 through a conduit, and then connected to the pressure regulating valve 111 through a conduit, and then the pressure regulating valve 111 is connected to the shutoff valve 110, and then the shutoff valve 110 is connected to the five-way joint 114 through a conduit, and the last five-way joint 114 The air floating mat 101 is connected through a conduit. The pressure reducing valve 104 can realize coarse adjustment of the output air pressure, and the pressure regulating valve 111 can realize fine adjustment of the output air pressure, thereby forming a stable air film between the air floating platform 1 and a horizontal plane (such as a marble level). The entire platform is floating. The ducted propulsion assembly 4 is distributed on the four support rods 103 of the air floating platform 1, and is orthogonally arranged by the fan positioning plate 5, and can be divided into four groups, namely: front, rear, left, and right. There are two ducted fans 103 on each side. When the fans on the four faces are respectively opened, the translation in the front, back, left and right directions in the plane can be realized; when the two directions in the diagonal direction are simultaneously turned on The fan can realize the clockwise and counterclockwise rotation of the plane. The modular robot arm 3 is fixed on the stage 2, and the end connecting seat 306 is provided with a connecting hole for connecting the end effector and controlling the joint angle of the servo steering gear 322 to realize an operation task.

Claims (10)

  1. 一种模块化可扩展空间机械臂地面实验平台,其特征在于:包括气浮台(1)、载物台(2)、模块化机械臂(3)、涵道推进组件(4)及风扇定位板(5),其中气浮台(1)包括框架、气瓶组(106)、控制阀组及气浮垫(101),所述气瓶组(106)安装在框架上,该框架的底部均匀安装有多个气浮垫(101),所述气瓶组(106)通过进气通路及输气通路分别与供气源和各气浮垫(101)相连,并通过设置在进气通路及输气通路上的所述控制阀组控制进气或输气,实现各所述气浮垫(101)与水平面之间形成气膜;所述载物台(2)安装在框架上方,所述模块化机械臂(3)包括底座(301)、末端连接座(306)及多个模块化关节,该底座(301)的一端安装在所述载物台(2)上,另一端通过依次连接的多个模块化关节与用于安装末端执行器的所述末端连接座(306)相连;所述涵道推进组件(4)包括支撑架(402)、涵道风扇(403)、风扇固定上压板(404)及风扇固定下压板(405),该支撑架(402)的一端与所述框架可拆卸地连接,另一端的两侧均连接有一组风扇固定上压板(404)和风扇固定下压板(405),每侧的风扇固定上压板(404)与风扇固定下压板(405)之间均夹紧有涵道风扇(403),且每侧的风扇固定上压板(404)与相邻涵道推进组件(4)中的同侧风扇固定上压板(404)之间通过所述风扇定位板(5)相连。A modular and expandable space manipulator ground experimental platform, comprising: an air floating platform (1), a carrier (2), a modular robot arm (3), a ducted propulsion assembly (4) and a fan positioning a plate (5), wherein the air floating platform (1) comprises a frame, a cylinder group (106), a control valve group and an air floating cushion (101), the cylinder group (106) being mounted on the frame, the bottom of the frame A plurality of air floating mats (101) are evenly mounted, and the cylinder group (106) is respectively connected to the air supply source and the air floating mats (101) through the intake passage and the air passage, and is disposed in the intake passage And the control valve group on the gas passage controls the intake or the gas to realize the formation of a gas film between the air floating mat (101) and the horizontal plane; the stage (2) is installed above the frame. The modular robot arm (3) comprises a base (301), an end connecting base (306) and a plurality of modular joints, one end of the base (301) is mounted on the stage (2), and the other end is sequentially A plurality of modular joints are coupled to the end connector (306) for mounting an end effector; the ducted propulsion assembly (4) includes a support frame (402), a ducted fan (403), The fan fixing upper pressing plate (404) and the fan fixing lower pressing plate (405), one end of the supporting frame (402) is detachably connected to the frame, and the other end is connected with a set of fan fixing upper pressing plates (404) and The fan fixes the lower pressing plate (405), and the ducted fan (403) is clamped between the fan fixed upper pressing plate (404) and the fan fixed lower pressing plate (405) on each side, and the fan on each side fixes the upper pressing plate (404) The fan positioning plate (5) is connected between the same side fan fixed upper platen (404) in the adjacent ducted propulsion assembly (4).
  2. 根据权利要求1所述的模块化可扩展空间机械臂地面实验平台,其特征在于:所述控制阀组包括减压阀(104)、手动阀(105)、快速接头固定座(108)、快速接头(109)、截止阀(110)、调压阀(111)、三通接头(113)及五通接头(114),该快速接头(109)通过安装在所述载物台(2)下表面的快速接头固定座(108)与手动阀(105)的一端相连,该手动阀(105)的另一端通过管路与所述三通接头(113)的一个端口连接,该三通接头的第二个端口通过导管与所述气瓶组(106)相连,第三个端口与所述减压阀(104)的进口相连,该减压阀(104)的出口通过导管与所述调压阀(111)的进口相连,该调压阀(111)的出口与所述截止阀(110)的进口相连,该截止阀(110)的出口通过导管与所述五通接头(114)的一个端口相连,该五通接头(114)留有一个备用端口,其余端口分别与各所述气浮垫(101)相连。The modular expandable space manipulator ground experimental platform according to claim 1, wherein the control valve group comprises a pressure reducing valve (104), a manual valve (105), a quick joint fixing seat (108), and a quick a joint (109), a shutoff valve (110), a pressure regulating valve (111), a three-way joint (113), and a five-way joint (114), the quick joint (109) being mounted under the stage (2) The surface quick connector mount (108) is connected to one end of the manual valve (105), and the other end of the manual valve (105) is connected to a port of the three-way joint (113) through a pipe, the three-way joint a second port is connected to the cylinder group (106) via a conduit, a third port is connected to the inlet of the pressure reducing valve (104), an outlet of the pressure reducing valve (104) is passed through the conduit and the pressure regulating An inlet of the valve (111) is connected, an outlet of the pressure regulating valve (111) is connected to an inlet of the shutoff valve (110), and an outlet of the shutoff valve (110) is passed through a conduit and a one of the five-way joint (114) The ports are connected, and the five-way connector (114) has a spare port, and the remaining ports are respectively connected to the air floating mats (101).
  3. 根据权利要求2所述的模块化可扩展空间机械臂地面实验平台,其特征在于:所述快速接头(109)、手动阀(105)、三通接头(113)组成进气通路,将气源输入到所述气瓶组(106)中,实现对气浮台(1)充气;充气过程中,所述减压阀(104)处于关闭状态。The modular expandable space manipulator ground experimental platform according to claim 2, wherein the quick joint (109), the manual valve (105) and the three-way joint (113) constitute an intake passage, and the air source is provided. It is input into the cylinder group (106) to inflate the air floating platform (1); during the inflation process, the pressure reducing valve (104) is in a closed state.
  4. 根据权利要求2所述的模块化可扩展空间机械臂地面实验平台,其特征在于:所述气瓶组(106)、三通接头(113)、减压阀(104)、调压阀(11)、截止阀(110)及五通接头(114)组成输气通路,将所述气瓶组(106)中的内部 气源输送到各气浮垫(101),实现气膜支撑气浮台(1)漂浮;输气过程中,所述手动阀(105)处于关闭状态。The modular expandable space manipulator ground experimental platform according to claim 2, characterized in that: the gas cylinder set (106), the three-way joint (113), the pressure reducing valve (104), the pressure regulating valve (11) The shut-off valve (110) and the five-way joint (114) constitute a gas passage, and the internal gas source in the gas cylinder set (106) is sent to each air floating mat (101) to realize the gas film supporting air floating platform. (1) Floating; during the gas delivery, the manual valve (105) is in a closed state.
  5. 根据权利要求2所述的模块化可扩展空间机械臂地面实验平台,其特征在于:所述框架包括底板(102)及多个支撑杆(103),各所述支撑杆(103)的两端均开有内螺纹,下端通过螺栓固定于底板(102)上,上端固定于所述载物台(2)的下表面;所述气瓶组(106)通过气瓶固定座(107)安装在底板(102)上,所述截止阀(110)通过连接座(115)安装在底板(102)上,所述减压阀(104)及五通接头(114)分别安装在底板(102)上,所述三通接头(113)安装在任一根支撑杆(103)上;各所述气浮垫(101)均位于底板(102)的下方,通过螺栓及螺母固定于所述底板(102)的下表面。The modular expandable space manipulator ground experimental platform according to claim 2, wherein the frame comprises a bottom plate (102) and a plurality of support rods (103), and two ends of each of the support rods (103) Both are internally threaded, the lower end is fixed to the bottom plate (102) by bolts, and the upper end is fixed to the lower surface of the stage (2); the cylinder set (106) is mounted on the cylinder holder (107) On the bottom plate (102), the shutoff valve (110) is mounted on the bottom plate (102) through a connecting seat (115), and the pressure reducing valve (104) and the five-way joint (114) are respectively mounted on the bottom plate (102). The three-way joint (113) is mounted on any one of the support rods (103); each of the air floating mats (101) is located below the bottom plate (102), and is fixed to the bottom plate (102) by bolts and nuts. The lower surface.
  6. 根据权利要求1所述的模块化可扩展空间机械臂地面实验平台,其特征在于:所述载物台(2)包括载物面板(201)、支撑座(202)及护栏,该载物面板(201)的上表面安装有多个支撑座(202),相邻支撑座(202)之间设有护栏,任意两个相邻支撑座之间设有供所述底座(301)插入的豁口(301),该底座(301)安装在所述载物面板(201)上。The modular expandable space manipulator ground experimental platform according to claim 1, wherein the stage (2) comprises a load panel (201), a support base (202) and a guardrail, and the load panel A plurality of support seats (202) are mounted on the upper surface of the (201), a guard rail is disposed between the adjacent support seats (202), and a gap for inserting the base (301) is disposed between any two adjacent support seats. (301), the base (301) is mounted on the load panel (201).
  7. 根据权利要求1所述的模块化可扩展空间机械臂地面实验平台,其特征在于:所述模块化关节包括关节后座(321)、伺服舵机(322)、定轴(323)、舵盘上固定座(324)、套筒(325)、舵盘(326)及舵盘下固定座(327),该关节后座(321)与伺服舵机(322)相连、用于与底座(301)或相邻模块化关节中的舵盘下固定座(327)连接,所述伺服舵机(322)的输出轴连接有舵盘(326);所述套筒(325)安装在伺服舵机(322)的上方,所述定轴(323)插设于套筒(325)中、并与伺服舵机(322)连接,该套筒(325)内圆柱面与所述定轴(323)过盈配合;所述舵盘下固定座(327)的一端与舵盘(326)相连,另一端与所述舵盘上固定座(324)的一端连接,该舵盘上固定座(324)的另一端与所述套筒(325)的外圆柱面间隙配合;所述伺服舵机(322)通过舵盘(326)带动舵盘上、下固定座(324、327)绕定轴(323)旋转。The modular expandable space manipulator ground experimental platform according to claim 1, wherein the modular joint comprises a joint rear seat (321), a servo steering gear (322), a fixed shaft (323), and a steering wheel. An upper mount (324), a sleeve (325), a steering wheel (326) and a lower steering wheel mount (327), the joint rear seat (321) is connected to the servo steering gear (322) for use with the base (301) Or connected to the under-steering mount (327) in the adjacent modular joint, the output shaft of the servo steering gear (322) is connected to the steering wheel (326); the sleeve (325) is mounted on the servo steering gear Above the (322), the fixed shaft (323) is inserted into the sleeve (325) and connected to the servo steering gear (322), and the inner cylindrical surface of the sleeve (325) and the fixed shaft (323) An interference fit; one end of the steering wheel lower mount (327) is connected to the steering wheel (326), and the other end is connected to one end of the steering wheel upper mount (324), and the steering wheel upper mount (324) The other end is in clearance with the outer cylindrical surface of the sleeve (325); the servo steering gear (322) drives the upper and lower fixed seats (324, 327) of the steering wheel to guide the shaft through the steering wheel (326) (323) ) Rotate.
  8. 根据权利要求7所述的模块化可扩展空间机械臂地面实验平台,其特征在于:所述关节后座(321)内表面开有用于与伺服舵机(322)连接的螺母安装孔(328),该关节后座(321)内表面的四周设有带通孔(329)的安装支座(330),所述安装支座(330)通过螺栓与伺服电机(322)固接;所述舵盘上固定座(324)的一端底面设有凸棱,所述舵盘下固定座(327)内表面开设有与该凸棱相配合的导向槽(331),该凸棱插设于导向槽(331)中、并通过螺栓紧固。The modular expandable space manipulator ground experimental platform according to claim 7, wherein the inner surface of the joint rear seat (321) is provided with a nut mounting hole (328) for connecting with the servo steering gear (322). a mounting bracket (330) having a through hole (329) is provided around the inner surface of the joint rear seat (321), and the mounting bracket (330) is fixed to the servo motor (322) by a bolt; the rudder A bottom surface of one end of the upper fixing base (324) is provided with a rib, and an inner surface of the lower guard base (327) is provided with a guiding groove (331) matched with the rib, and the rib is inserted into the guiding groove. (331) Medium and fastened by bolts.
  9. 根据权利要求1所述的模块化可扩展空间机械臂地面实验平台,其特征在于:所述支撑架(402)的一端通过螺栓和螺母与支撑架压板(401)夹紧在气浮台(1)的框架上,所述风扇固定上压板(404)、风扇固定下压板(405)及风扇定位板(5)均通过螺栓紧固于支撑架(402)上。The modular expandable space manipulator ground experimental platform according to claim 1, wherein one end of the support frame (402) is clamped to the air floating platform by a bolt and a nut and a support frame pressing plate (401) (1) The fan fixing upper pressing plate (404), the fan fixing lower pressing plate (405) and the fan positioning plate (5) are all fastened to the support frame (402) by bolts.
  10. 根据权利要求1所述的模块化可扩展空间机械臂地面实验平台,其特征在于:所述支撑架(402)两侧的涵道风扇(403)正交配置,即两侧的涵道风扇(403)的轴向中心线垂直。The modular expandable space manipulator ground experimental platform according to claim 1, wherein the ducted fans (403) on both sides of the support frame (402) are orthogonally arranged, that is, the ducted fans on both sides ( The axial centerline of 403) is vertical.
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CN111536391B (en) * 2020-05-25 2021-05-25 中国科学院空间应用工程与技术中心 Plane three-degree-of-freedom simulation air floating platform and operation method thereof
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