WO2019128733A1 - Washing machine - Google Patents

Washing machine Download PDF

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Publication number
WO2019128733A1
WO2019128733A1 PCT/CN2018/121074 CN2018121074W WO2019128733A1 WO 2019128733 A1 WO2019128733 A1 WO 2019128733A1 CN 2018121074 W CN2018121074 W CN 2018121074W WO 2019128733 A1 WO2019128733 A1 WO 2019128733A1
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WO
WIPO (PCT)
Prior art keywords
water level
water
washing
washing tub
microcomputer
Prior art date
Application number
PCT/CN2018/121074
Other languages
French (fr)
Chinese (zh)
Inventor
间宫春夫
Original Assignee
青岛海尔洗衣机有限公司
Aqua株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by 青岛海尔洗衣机有限公司, Aqua株式会社 filed Critical 青岛海尔洗衣机有限公司
Publication of WO2019128733A1 publication Critical patent/WO2019128733A1/en

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F33/00Control of operations performed in washing machines or washer-dryers 
    • D06F33/30Control of washing machines characterised by the purpose or target of the control 
    • D06F33/32Control of operational steps, e.g. optimisation or improvement of operational steps depending on the condition of the laundry
    • D06F33/34Control of operational steps, e.g. optimisation or improvement of operational steps depending on the condition of the laundry of water filling
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/18Washing liquid level
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/02Water supply
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B40/00Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers

Definitions

  • the present invention relates to a washing machine.
  • the washing machine described in Patent Document 1 includes: an outer tub that can store water; an inner tub housed in the outer tub; a stirring wing disposed in the inner tub; a driving motor that rotates the stirring blade; and a water level that detects a water level in the outer tub a sensor; and a pulse encoder that extracts a rotation pulse of the drive motor.
  • the stirring wing is rotated by the drive motor.
  • the rotation state of the cloth is detected in consideration of the "splashing" phenomenon in which the water in the inner tub splashes to the outside due to the water flow.
  • the number of the inertial rotation pulses when the drive motor is turned off is extracted by the pulse encoder, and if the number of the inertia rotation pulses is larger than the predetermined value, it is determined that the cloth rotation is too good, that is, it is determined that the water splash is likely to occur.
  • Patent Document 1 Japanese Patent No. 3015638
  • the present invention has been made in such a background, and an object thereof is to provide a washing machine capable of detecting a cloth rotation state at low cost.
  • the washing machine of the present invention includes: a washing tub for accommodating laundry; a water supply portion that supplies water into the washing tub; a rotating member disposed in the washing tub; and a water flow generating portion that passes the washing tub to the washing tub After the internal water supply to the set water level, the rotating member is intermittently rotated for washing, and a water flow is generated in the washing tub by the rotation of the rotating member; a water level detecting portion detects a water level in the washing tub; The acquisition unit acquires a water level decrease amount in the washing tub based on a difference between a water level detected during a period in which the rotation of the rotating member is interrupted by the water level detecting unit during the cleaning process, and the acquisition When the amount of water level reduction obtained by the part is less than the first threshold value, the water flow generating unit reduces the intensity of the water flow.
  • the present invention is characterized in that, when the amount of water level decrease obtained by the acquisition unit is larger than a second threshold value larger than the first threshold value, the water flow generation unit enhances the intensity of the water flow.
  • the acquisition unit acquires the water level decrease amount based on a difference between a water level detected by the water level detecting unit after a predetermined period of time and the set water level in the cleaning process.
  • the rotating member in the washing tub intermittently rotates.
  • the laundry in the washing tub is washed by the flow of water generated by the rotation of the rotating member.
  • the water level decrease amount of the difference between the water level in the washing tub and the set water level detected by the water level detecting unit during the cleaning process during the cleaning process is an index of the cloth rotation state.
  • the laundry in the case where the amount of water level decrease is larger than the second threshold value which is larger than the first threshold value, the laundry is excessive with respect to the current amount of water, so that the cloth rotation is poor, that is, the activity of the laundry is slow, so that it is difficult to pass.
  • the water stream effectively washes the laundry.
  • it in order to increase the strength of the water flow in order to make the cloth rotation better, it is possible to efficiently wash the laundry by the intensity-enhanced water flow.
  • the present invention it is possible to obtain the water level reduction amount with a small deviation based on the difference between the water level which has been stabilized for a predetermined period of time in the cleaning process and the set water level, and therefore the cloth rotation state can be accurately detected.
  • Fig. 1 is a schematic longitudinal cross-sectional view showing a washing machine in accordance with an embodiment of the present invention.
  • Fig. 2 is a block diagram showing an electrical configuration of a washing machine.
  • Fig. 3 is a flow chart showing a part of the processing in the washing process performed in the washing machine.
  • Fig. 4 is a flow chart showing the remaining processing in the cleaning process.
  • FIG. 5 is a flowchart showing details of processing in the middle of the cleaning process.
  • Fig. 6 is a timing chart showing the state of the motor and the water level in the washing tub during the washing process.
  • washing machine 1: washing machine; 4: washing tub; 5: pulsator; 14: water supply valve; 21: microcomputer; 28: water level detecting unit; f: setting water level; fr: water level; ⁇ f: water level reducing amount; Q: washing ; ⁇ : first threshold; ⁇ : second threshold.
  • Fig. 1 is a schematic longitudinal cross-sectional view of a washing machine 1 according to an embodiment of the present invention.
  • the vertical direction in FIG. 1 is referred to as the vertical direction Z of the washing machine 1, and in the vertical direction Z, the upper side is referred to as the upper side Z1, and the lower side is referred to as the lower side Z2.
  • the washing machine 1 includes a casing 2, an outer tub, a washing tub 4, a pulsator 5 as an example of a rotating member, a motor 6, and a transmission mechanism 7.
  • the case 2 is made of, for example, metal, and is formed in a box shape.
  • An opening 2B that allows the inside and the outside of the casing 2 to communicate with each other is formed on the upper surface 2A of the casing 2.
  • a door 10 that opens and closes the opening 2B is provided on the upper surface 2A.
  • a display operation portion 11 composed of a liquid crystal operation panel or the like is provided around the opening 2B of the upper surface 2A.
  • the user of the washing machine 1 selects the operating conditions of the washing operation performed by the washing machine 1 by operating the display operation unit 11, or instructs the washing machine 1 to start or stop the washing operation.
  • the display operation unit 11 displays information provided to the user.
  • the outer tub 3 is made of, for example, a resin, and is formed into a bottomed cylindrical shape.
  • the outer tub 3 has a substantially cylindrical circumferential wall 3A disposed in the up-and-down direction Z, a bottom wall 3B that blocks the hollow portion of the circumferential wall 3A from the lower side Z2, and an annular annular wall 3C that surrounds the circumferential wall 3A.
  • the end edge of the upper side Z1 side is hem and protrudes toward the center side of the circumferential wall 3A.
  • an inlet and outlet 3D that communicates from the upper side Z1 is formed in a hollow portion of the circumferential wall 3A.
  • the doorway 3D faces the opening 2B of the casing 2 from the lower side Z2, and is in a communicating state.
  • a door 12 that opens and closes the entrance and exit 3D is provided in the annular wall 3C.
  • the bottom wall 3B is formed in a disk shape extending substantially horizontally, and a through hole 3E penetrating the bottom wall 3B is formed at a center position of the bottom wall 3B.
  • a water supply path 13 connected to the tap of the tap water is connected from the upper side Z1.
  • a water supply valve 14 as an example of a water supply unit is provided in the middle of the water supply path 13.
  • a drain passage 15 is connected to the bottom wall 3B of the outer tub 3 from the lower side Z2.
  • a drain valve 16 is provided in the middle of the drain passage 15.
  • the washing tub 4 is made of, for example, metal, and has a bottomed cylindrical shape that is smaller than the outer tub 3, and can accommodate the laundry Q inside.
  • the washing tub 4 is housed coaxially in the outer tub 3.
  • the washing tub 4 in a state of being housed in the outer tub 3 is rotatable about an axis J which is a central axis thereof and extends in the vertical direction Z.
  • the washing tub 4 has a substantially cylindrical circumferential wall 4A disposed in the up-and-down direction Z, and a bottom wall 4B that blocks the hollow portion of the circumferential wall 4A from the lower side Z2.
  • the inner circumferential surface of the circumferential wall 4A is the inner circumferential surface of the washing tub 4.
  • the upper end portion of the inner circumferential surface of the circumferential wall 4A is an inlet and outlet 4C that exposes the hollow portion of the circumferential wall 4A to the upper side Z1.
  • the entrance and exit 4C is opposed to the entrance and exit 3D of the outer tub 3 from the lower side Z2, and is in a communicating state.
  • the user takes the laundry Q from the upper side Z1 to the washing tub 4 via the open opening 2B, the entrance 3D, and the entrance 4C.
  • a plurality of through holes 4D are formed in the circumferential wall 4A and the bottom wall 4B of the washing tub 4, and water in the outer tub 3 passes between the outer tub 3 and the washing tub 4 through the through holes 4D, and can also be stored in the washing tub 4. Therefore, the water level in the outer tub 3 coincides with the water level in the washing tub 4.
  • the bottom wall 4B of the washing tub 4 is formed in a disk shape extending substantially parallel to the upper side Z1 of the bottom wall 3B of the outer tub 3, and is formed at a center of the bottom wall 4B at the center of the axis J.
  • a tubular support shaft 17 is provided on the bottom wall 4B, surrounding the through hole 4E and extending along the axis J to the lower side Z2. The support shaft 17 is inserted into the through hole 3E of the bottom wall 3B of the outer tub 3, and the lower end portion of the support shaft 17 is located on the lower side Z2 of the bottom wall 3B.
  • the pulsator 5 is formed in a disk shape centered on the axis J, and is disposed concentrically with the washing tub 4 along the bottom wall 4B in the washing tub 4.
  • a plurality of blades 5A radially arranged are provided on the upper surface of the inlet and outlet 4C facing the washing tub 4.
  • the pulsator 5 is provided with a rotating shaft 18 extending from its center along the axis J to the lower side Z2.
  • the rotating shaft 18 is inserted into the hollow portion of the support shaft 17, and the lower end portion of the rotating shaft 18 is located on the lower side Z2 of the bottom wall 3B of the outer tub 3.
  • the motor 6 is an electric motor such as a variable frequency motor.
  • the motor 6 is disposed in the casing 2 on the lower side Z2 of the outer tub 3.
  • the motor 6 has an output shaft 19 that rotates about the axis J, and outputs the generated driving force from the output shaft 19.
  • the transmission mechanism 7 is interposed between the lower end portion of each of the support shaft 17 and the rotary shaft 18 and the upper end portion of the output shaft 19 that protrudes from the motor 6 to the upper side Z1.
  • the transmission mechanism 7 selectively transmits the driving force output from the output shaft 19 of the motor 6 to one or both of the support shaft 17 and the rotation shaft 18.
  • a known mechanism is used as the transmission mechanism 7.
  • FIG. 2 is a block diagram showing an electrical configuration of the washing machine 1.
  • the washing machine 1 includes a water supply unit, a water flow generation unit, and a microcomputer 21 as an example of an acquisition unit.
  • the microcomputer 21 includes, for example, a memory 22 such as a CPU 22, a ROM or a RAM, and a timer 24 for counting, and is built in the casing 2 (see Fig. 1).
  • the motor 6, the transmission mechanism 7, the water supply valve 14, and the drain valve 16 are electrically connected to the microcomputer 21 via, for example, the drive circuit 25, and the display operation unit 11 described above is also electrically connected to the microcomputer 21.
  • the microcomputer 21 turns on the motor 6 to drive it, or turns off the motor 6 to stop it.
  • the microcomputer 21 can also control the direction of rotation of the motor 6. Thereby, the motor 6 can be rotated forward or reversed.
  • the microcomputer 21 controls the transmission mechanism 7 to switch the transmission target of the driving force of the motor 6 to one or both of the support shaft 17 and the rotation shaft 18.
  • the microcomputer 21 controls opening and closing of the water supply valve 14 and the drain valve 16. When the user operates the display operation unit 11 to select an operation condition or the like, the microcomputer 21 receives the selection.
  • the microcomputer 21 controls the display content of the display operation unit 11.
  • the washing machine 1 further includes a buzzer 26 electrically connected to the microcomputer 21, a rotational speed reading device 27, and a water level detecting portion 28.
  • the microcomputer 21 notifies the user of the start or end of the washing operation by causing the buzzer 26 to emit a predetermined sound.
  • the rotational speed reading device 27 is a reading device that reads the rotational speed of the motor 6, and strictly reads the rotational speed of the output shaft 19 of the motor 6, and is constituted, for example, by a Hall IC.
  • the rotational speed read by the rotational speed reading device 27 is input to the microcomputer 21 in real time.
  • the microcomputer 21 controls the duty ratio of the voltage applied to the motor 6 based on the input rotational speed, thereby controlling the motor 6 to rotate at a desired rotational speed.
  • the rotation speed of each of the washing tub 4 and the pulsator 5 may be the same as the rotation speed of the motor 6, or may be a value obtained by multiplying a predetermined constant such as a reduction ratio in the transmission mechanism 7 by the rotation speed of the motor 6. .
  • the water level detecting unit 28 is a water level sensor that detects the water level in the outer tub 3, that is, the water level in the washing tub 4. In the present embodiment, the pressure level is detected based on the pressure in the outer tub 3 to detect the water level in the washing tub 4. sensor. Specifically, the water level detecting unit 28 is connected to an air trap 29 that is a space that communicates with the lower portion of the internal space of the outer tub 3 via the ventilation hose 30 (see FIG. 1 ). The hole 29 generates a pressure corresponding to the water level in the washing tub 4, and the pressure is transmitted to the water level detecting unit 28 via the vent hose 30, and the diaphragm (not shown) of the water level detecting unit 28 is vibrated.
  • the frequency of the vibrating diaphragm or the frequency of an oscillating circuit (not shown) that is interlocked with the diaphragm indicates the water level in the washing tub 4. That is, the water level detecting unit 28 converts the water level in the washing tub 4 into a frequency and outputs it. When the water level in the washing tub 4 rises, the frequency output from the water level detecting portion 28 decreases, and when the water level in the washing tub 4 decreases, the frequency output from the water level detecting portion 28 rises. It should be noted that other known configurations can be used as the water level detecting unit 28.
  • the microcomputer 21 performs a washing operation by controlling the operations of the motor 6, the transmission mechanism 7, the water supply valve 14, and the drain valve 16.
  • the washing operation has a washing process of washing the laundry Q, a rinsing process of rinsing the laundry Q after the washing process, and a dehydrating process of rotating the washing tub 4 to dehydrate the laundry Q after the rinsing process.
  • the washing machine 1 may also be a washing and drying machine that performs a drying process of drying the laundry Q after the dehydration process.
  • the microcomputer 21 starts the washing process. It should be noted that the user may also put the detergent into the washing tub 4 before or after the laundry Q is put in.
  • the microcomputer 21 confirms whether or not the water level in the washing tub 4 during the washing process has been manually set in accordance with the operation of the display operation portion 11 by the user (step S1). If the water level is not manually set (NO in step S1), the microcomputer 21 detects the amount of the laundry Q in the washing tub 4, that is, the load amount (step S2).
  • the microcomputer 21 detects the amount of load based on the deviation of the number of revolutions of the motor 6 when the washing tub 4 is stably rotated at a low speed. Then, the microcomputer 21 determines the water level of the water stored in the washing tub 4 after the water supply is subsequently performed based on the amount of load just detected (step S3). The relationship between the water level and the load amount is obtained in advance by experiments or the like and stored in the memory 23.
  • the water level manually set by the user or the water level determined in step S3 is referred to as the set water level f.
  • the microcomputer 21 determines the initial value of the set value of the intensity of the water flow generated in the washing tub 4 by the rotation of the pulsator 5 in the current washing process based on the set water level f (step S4).
  • a plurality of levels including the lower limit value and the upper limit value are set in the set value, and a value of any level can be used as the initial value.
  • the relationship between the set value and the set water level f is obtained in advance by an experiment or the like and stored in the memory 23.
  • the set value is specifically related to the rotational speed of the motor 6, that is, the energization time of the motor 6. When the set value is raised to the upper limit side, the energization time becomes longer and the rotational speed is the rotational speed of the pulsator 5, so the water flow The intensity segmentation is enhanced.
  • the microcomputer 21 opens the water supply valve 14 to start supplying water into the washing tub 4 (step S5). Since the drain valve 16 is in the closed state, the water level in the washing tub 4 rises. When the water level in the washing tub 4 reaches the set water level f, the microcomputer 21 closes the water supply valve 14 to stop supplying water to the washing tub 4, and starts washing the laundry Q (step S6). Specifically, the microcomputer 21 rotates the pulsator 5 by the motor 6 in a state where the washing tub 4 is stationary. Thereby, a water flow of intensity corresponding to the above initial value is generated in the washing tub 4. The laundry Q in the washing tub 4 is stirred by the rotating pulsator 5 or the water flow. Therefore, the dirt is removed from the laundry Q. That is, the laundry Q is cleaned. In the case where the detergent is put into the washing tub 4, the dirt of the laundry Q is decomposed by the detergent.
  • the microcomputer 21 measures the elapsed time from the start of the stirring in step S6 by the timer 24. When the cleaning time set for this cleaning process has elapsed (YES in step S7), the microcomputer 21 stops the rotation of the pulsator 5 by the motor 6, and opens the drain valve 16 to discharge the washing tub 4 ( Step S8). Thereby, the cleaning process ends.
  • step S11 The period until the cleaning time has elapsed (NO in step S7), the microcomputer 21 performs the water level decrease amount determining process shown in Fig. 4 (step S11).
  • the water level reduction amount determining process will be described with reference to the flowchart of Fig. 5 and the timing chart of Fig. 6.
  • the horizontal axis represents the elapsed time
  • the vertical axis represents the on/off state of the motor 6 and the frequency at which the water level as the water level in the washing tub 4 is output by the detecting unit 28.
  • the unit of elapsed time is, for example, seconds
  • the unit of frequency is, for example, KHZ. It should be noted that, as described above, when the actual water level in the washing tub 4 is lowered, the frequency corresponding to the water level is increased.
  • the microcomputer 21 repeats the agitation cycle in which the forward rotation and the reverse rotation of the motor 6 are alternately repeated a plurality of times.
  • One agitation cycle lasts, for example, for 20 seconds.
  • the pulsator 5 is rotated forward in the same direction as the output shaft 19 of the motor 6 in accordance with the normal rotation of the motor 6, and the pulsator 5 is reversed in the same direction as the output shaft 19 in accordance with the reversal of the motor 6. It should be noted that the pulsator 5 may be continuously rotated in one direction by rotating the motor 6 only in the forward or reverse direction in each stirring cycle.
  • the microcomputer 21 turns off the motor 6 during the pause cycle between the respective stirring cycles, so that the rotation of the pulsator 5 is stopped. Therefore, the microcomputer 21 intermittently rotates the pulsator 5 by alternately repeating the agitation cycle and the pause cycle in the washing time.
  • the above-described water flow is generated in the washing tub 4 by the rotation of the pulsator 5 in the stirring cycle to agitate the laundry Q.
  • step S111 when 20 seconds have elapsed from the start of the stirring cycle, that is, from the start of the stirring of the laundry Q (YES in step S111), the microcomputer 21 stops the stirring of the laundry Q by stopping the rotation of the pulsator 5, that is, The stirring cycle is ended (step S112). Thus, the pause loop begins.
  • the microcomputer 21 increments the number N of detections set in advance in the memory 23 by 1 (+1) (step S113). Since the number N of detections before the start of the cleaning is 0, the number N of detections at the end of the first stirring cycle immediately after the start of the cleaning is 1. In this case (YES in step S114), the microcomputer 21 repeats the processing from step S111.
  • the microcomputer 21 confirms whether or not the agitation stop in step S112 is the start of the pause cycle. For example, a predetermined time of 4 seconds (step S115).
  • the microcomputer 21 measures the current water level fr in the washing tub 4 by the water level detecting unit 28 (step S116). Strictly speaking, since the water level detecting unit 28 always detects the water level in the washing tub 4, the microcomputer 21 acquires the detection result of the water level detecting unit 28 at the time when the predetermined time has elapsed as the water level fr.
  • the microcomputer 21 calculates the absolute value of the difference between the set water level f and the water level fr, and takes the absolute value as the water level decrease amount ⁇ f in the washing tub 4 (step S117).
  • the microcomputer 21 repeats the processing from steps S111 to S117 until the number N of detections is, for example, four times a predetermined number of times.
  • the microcomputer 21 calculates the water level decrease amount ⁇ f once in each of the second to fourth pause cycles, and calculates the total amount three times (step S117).
  • the microcomputer 21 determines the final value of the water level decrease amount ⁇ f (step S119). This final value is referred to as the water level reduction amount ⁇ F.
  • the water level decrease amount ⁇ F itself may be the water level decrease amount ⁇ f calculated at any one of the second to fourth times.
  • the water level decrease amount ⁇ F may be an integrated value obtained by summing the plurality of water level decrease amounts ⁇ f calculated this time, or may be an average value obtained by dividing the cumulative value by the number of calculations of the water level decrease amount ⁇ f.
  • the number N of detections is four, the water level decrease amount ⁇ F is determined in the fourth pause cycle (see FIG. 6).
  • the water level decrease amount determination process ends. Further, based on the determination of the water level decrease amount ⁇ F, the microcomputer 21 resets the number of detections N to zero.
  • the microcomputer 21 confirms whether or not the determined water level decrease amount ⁇ F is lower than the first threshold value ⁇ (step S12).
  • the first threshold value ⁇ is a value that is determined in advance by an experiment or the like in order to determine whether or not the water level decrease amount ⁇ F is smaller than the assumed amount due to the water absorption of the laundry Q, and is stored in the memory 23.
  • the microcomputer 21 confirms the current water level fr measured by the water level detecting unit 28 (step S13).
  • step S13 In the case where the water level fr is a high water level near the upper limit water level when the maximum water storage in the washing tub 4 is reached or a middle water level when the water is stored in the washing tub 4 to about half (YES in step S13), if the current water flow is maintained, As a result, there is a high possibility that the water in the washing tub 4 splashes from the inlet and outlet 4C to the outside. Therefore, if the current set value of the intensity of the water flow is not the lower limit value (NO in step S14), the microcomputer 21 lowers the set value by one step (step S15). Thus, when the next stirring cycle is started, the agitation of the laundry Q is restarted by the water flow whose strength is weakened by one stage.
  • the microcomputer 21 maintains the set value of the water flow as it is. Further, although the water level is the high water level or the middle water level (YES in step S13), if the current water flow setting value is the lower limit value (YES in step S14), since the set value cannot be further degraded, The microcomputer 21 maintains the set value of the water flow as it is. When the next agitation cycle is started while the set value of the water flow is maintained as it is, the agitation of the laundry Q is restarted by the water flow of the same strength as the previous agitation cycle.
  • the microcomputer 21 confirms whether or not the water level decrease amount ⁇ F exceeds the second threshold value ⁇ (step S16).
  • the second threshold value ⁇ is a value obtained in advance by an experiment or the like in order to determine whether or not the water level decrease amount ⁇ F is larger than the assumed amount due to the water absorption of the laundry Q, and is stored in the memory 23.
  • the second threshold ⁇ is larger than the first threshold ⁇ .
  • step S16 When the water level decrease amount ⁇ F exceeds the second threshold value ⁇ (YES in step S16), the amount of laundry Q is large with respect to the current amount of water, and there is a possibility that the laundry Q is sluggish, that is, the cloth rotation difference is caused.
  • the microcomputer 21 confirms the current set value of the water flow (step S17). If the current water flow is not the upper limit value (NO in step S17), the set value is incremented by one step (step S18). Thus, when the next agitation cycle begins, the agitation of the laundry Q is restarted by the intensity-enhanced first-order water flow.
  • the cloth rotation state is appropriate (refer to the water level shown by the thick solid line in FIG. 6), and the microcomputer 21 will The set value of the water flow maintains the status quo. Further, although the water level decrease amount ⁇ F exceeds the second threshold value ⁇ (YES in step S16), if the current water flow setting value is the upper limit value (YES in step S17), the set value cannot be upgraded again. Therefore, the microcomputer 21 maintains the set value of the water flow as it is. When the next agitation cycle is started while the set value of the water flow is maintained as it is, the agitation of the laundry Q is restarted by the water flow of the same strength as the previous agitation cycle.
  • the microcomputer 21 When the rinsing process after the washing process is started, the microcomputer 21, after supplying water to the set water level in the washing tub 4, rotates the pulsator 5 by the motor 6 in a state where the washing tub 4 is stationary. Thereby, a water flow is generated in the washing tub 4, and the laundry Q in the washing tub 4 is rinsed by being stirred by the rotating pulsator 5 or the water flow.
  • the microcomputer 21 stops the rotation of the pulsator 5 by the motor 6 to perform drainage of the washing tub 4. Thereby, the rinsing process ends.
  • the set water level during the rinsing process can be the same as the set water level f during the cleaning process. Further, during the rinsing process, the water flow adjustment processing of steps S11 to S18 in the cleaning process can be performed until the rinsing time elapses.
  • the rinsing process can also be carried out multiple times.
  • the microcomputer 21 rotates the washing tub 4 at a high speed in a state where the drain valve 16 is opened.
  • the laundry in the washing tub 4 is dehydrated by the centrifugal force generated by the high-speed rotation.
  • the water oozing out from the laundry by dehydration is discharged from the drainage path 15 to the outside of the machine.
  • the dehydration process can also be carried out as an intermediate dehydration process different from the final dehydration process performed at the end of the washing operation, respectively after the washing process and the rinsing process.
  • the microcomputer 21 obtains the washing tub 4 based on the difference between the water level fr detected in the pause cycle and the set water level f during the washing process during the washing process.
  • the water level reduction amount ⁇ F is an index of the cloth rotation state, that is, the activity state of the laundry Q accompanying the water flow.
  • the water level decrease amount ⁇ F is smaller than the first threshold value ⁇ , the laundry Q is small with respect to the current water amount, so that the cloth rotation is too good, that is, the activity of the laundry Q is too active, so that splashing water is likely to occur (refer to The water level shown by a thick one-dot chain line in Fig. 6).
  • step S12 When the water level decrease amount ⁇ F is smaller than the first threshold value ⁇ (YES in step S12), the microcomputer 21 degrades the set value of the water flow (step S15), and weakens the water flow intensity after the pulsator 5 restarts rotation.
  • the microcomputer 21 enhances the water flow intensity after the pulsator 5 restarts rotation by upgrading the set value of the water flow (step S18). Thereby, the cloth rotation becomes good, so that the laundry Q can be efficiently washed by the intensity-enhanced water flow.
  • the cloth rotation state can be detected at low cost, and the occurrence of splashing water can be suppressed or the cloth rotation can be improved.
  • the microcomputer 21 detects the water level decrease amount ⁇ F in the pause cycle in which the rotation of the pulsator 5 is stopped, not in the stirring cycle, the detection accuracy of the water level decrease amount ⁇ F can be improved.
  • the microcomputer 21 calculates the water level decrease amount ⁇ f based on the difference between the water level fr detected by the water level detecting unit 28 after the predetermined period of time and the set water level f during the cleaning process, and obtains the final water level decrease amount based on the water level decrease amount ⁇ f. ⁇ F (steps S114 to S119).
  • the predetermined period of time is at least one of the following: from the start of washing (step S6) to the period until the number of times of detection N becomes 2 (NO in step S114); and from the pulsator 5 in each of the second and subsequent pause cycles.
  • the above-described 4 seconds after the start of the rotation is interrupted (YES in step S115). Therefore, in the case of step S115, since the water level decrease amount ⁇ F with a small deviation can be obtained from the difference between the water level fr which is stabilized by the predetermined period of 4 seconds and the set water level f, the cloth rotation state can be accurately detected.
  • step S114 the water level in the first pause cycle can be changed in the same manner as the above-described 4 second water level after the start of each of the second and subsequent pause cycles, and therefore is not used for the calculation of the water level decrease amount ⁇ F. (YES in step S114), the correct water level decrease amount ⁇ F can be obtained.
  • a pulse encoder that extracts the number of inertial rotation pulses when the motor 6 is turned off is separately provided, and based on the relationship between the number of inertial rotation pulses and the threshold value, the possibility of splashing water is determined, and the water is splashed.
  • the difference in the number of inertial rotation pulses is small when the time is not splashed, so setting the relevant threshold is difficult in itself.
  • the water level decrease amount ⁇ f is significantly different from the case where water splashing is not performed (see FIG. 6), it is easy to set the first threshold value ⁇ and the second threshold value ⁇ described above.
  • the deviation of the water level decrease amount ⁇ F obtained by the cumulative value of the water level decrease amount ⁇ f and the moving average value is small, and is significantly different depending on the difference in the rotation state of the cloth. Therefore, the detection accuracy of the water level decrease amount ⁇ F can be further improved. Thereby, the cloth rotation state can be accurately detected, the occurrence of splashing water can be effectively suppressed, or the cloth rotation can be effectively improved.
  • the water flow adjustment process (steps S11 to S18) may be performed only once in the initial stage of the cleaning process or in the cleaning process.
  • washing machine 1 is a vertical washing and drying machine (see FIG. 1) in which the axis J of the washing tub 4 is vertically extended in the vertical direction Z, the washing machine 1 also includes the axis J slightly with respect to the up and down direction Z. The configuration of the oblique arrangement.

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Abstract

A washing machine, which is capable of detecting clothing rotation state at low cost. The washing machine (1) comprises: a washing tub (4) that contains laundry (Q); a pulsator (5) that is configured within the washing tub (4); a water level detecting part (28) that detects the water level in the washing tub (4); and a microcomputer (21). After the microcomputer (21) opens a water supply valve (14) to supply water into the washing tub (4) to a set water level (f), the pulsator (5) intermittently rotates so as to carry out washing, and water flow is generated in the washing tub (4) by means of the rotation of the pulsator (5). The microcomputer obtains a water level reduction amount (△F) in the washing tub (4) on the basis of the difference during the cleaning process between the water level (fr) detected by the water level detecting part (28) during a period in which the rotation of the pulsator (5) is interrupted and the set water level (f). When the water level reduction amount (△F) is less than a first threshold (α), the microcomputer (21) weakens the intensity of the water flow.

Description

洗衣机washing machine 技术领域Technical field
本发明涉及一种洗衣机。The present invention relates to a washing machine.
背景技术Background technique
下述专利文献1所述的洗衣机包括:可蓄水的外桶;收容于外桶内的内桶;配置于内桶内的搅拌翼;使搅拌翼旋转的驱动马达;检测外桶内的水位的水位传感器;以及提取驱动马达的旋转脉冲的脉冲编码器。在向外桶内供水至已确定的水位之后,通过驱动马达使搅拌翼旋转。由此,内桶内产生水流,通过该水流来洗涤内桶内的洗涤物。在清洗过程中,考虑到内桶内的水因该水流而飞溅到外部的“溅水”现象等,进行布旋转状态的检测。具体而言,通过脉冲编码器来提取驱动马达关闭时的惯性旋转脉冲数,若该惯性旋转脉冲数比预定值多,则判别为布旋转过好,也就是判别为容易产生溅水。The washing machine described in Patent Document 1 includes: an outer tub that can store water; an inner tub housed in the outer tub; a stirring wing disposed in the inner tub; a driving motor that rotates the stirring blade; and a water level that detects a water level in the outer tub a sensor; and a pulse encoder that extracts a rotation pulse of the drive motor. After the water is supplied to the determined water level in the outer tub, the stirring wing is rotated by the drive motor. Thereby, a water flow is generated in the inner tub, and the laundry in the inner tub is washed by the water flow. In the cleaning process, the rotation state of the cloth is detected in consideration of the "splashing" phenomenon in which the water in the inner tub splashes to the outside due to the water flow. Specifically, the number of the inertial rotation pulses when the drive motor is turned off is extracted by the pulse encoder, and if the number of the inertia rotation pulses is larger than the predetermined value, it is determined that the cloth rotation is too good, that is, it is determined that the water splash is likely to occur.
在像专利文献1所述的洗衣机那样使用较昂贵的脉冲编码器来检测布旋转状态的情况下,难以降低成本。In the case where a relatively expensive pulse encoder is used to detect the rotation state of the cloth like the washing machine described in Patent Document 1, it is difficult to reduce the cost.
现有技术文献Prior art literature
专利文献Patent literature
专利文献1:日本专利第3015638号公报Patent Document 1: Japanese Patent No. 3015638
发明内容Summary of the invention
发明所要解决的问题Problems to be solved by the invention
本发明是在这样的背景下完成的,其目的在于提供一种洗衣机,其能以低成本检测布旋转状态。The present invention has been made in such a background, and an object thereof is to provide a washing machine capable of detecting a cloth rotation state at low cost.
用于解决问题的方案Solution to solve the problem
本发明的洗衣机包括:洗涤桶,收容洗涤物;供水部,向所述洗涤桶内供水;旋转构件,配置于所述洗涤桶内;水流产生部,在通过所述供水部向所述洗涤桶内供水至设定水位之后,使所述旋转构件间歇旋转以便进行洗涤,通过所述旋转构件的旋转而在所述洗涤桶内产生水流;水位检测部,检测所述洗涤 桶内的水位;以及取得部,基于清洗过程中所述水位检测部在所述旋转构件的旋转中断的期间检测出的水位与所述设定水位之差,取得所述洗涤桶内的水位降低量,在所述取得部取得的水位降低量比第一阈值少的情况下,所述水流产生部将水流的强度减弱。The washing machine of the present invention includes: a washing tub for accommodating laundry; a water supply portion that supplies water into the washing tub; a rotating member disposed in the washing tub; and a water flow generating portion that passes the washing tub to the washing tub After the internal water supply to the set water level, the rotating member is intermittently rotated for washing, and a water flow is generated in the washing tub by the rotation of the rotating member; a water level detecting portion detects a water level in the washing tub; The acquisition unit acquires a water level decrease amount in the washing tub based on a difference between a water level detected during a period in which the rotation of the rotating member is interrupted by the water level detecting unit during the cleaning process, and the acquisition When the amount of water level reduction obtained by the part is less than the first threshold value, the water flow generating unit reduces the intensity of the water flow.
此外,本发明的特征在于,在所述取得部取得的水位降低量比大于所述第一阈值的第二阈值多的情况下,所述水流产生部将水流的强度增强。Further, the present invention is characterized in that, when the amount of water level decrease obtained by the acquisition unit is larger than a second threshold value larger than the first threshold value, the water flow generation unit enhances the intensity of the water flow.
此外,本发明的特征在于,所述取得部基于清洗过程中所述水位检测部在经过了规定期间之后检测出的水位与所述设定水位之差,取得所述水位降低量。Further, according to the present invention, the acquisition unit acquires the water level decrease amount based on a difference between a water level detected by the water level detecting unit after a predetermined period of time and the set water level in the cleaning process.
发明效果Effect of the invention
根据本发明,在洗衣机中,在向洗涤桶内供水至设定水位之后,洗涤桶内的旋转构件间歇旋转。通过因旋转构件的旋转而产生的水流,洗涤桶内的洗涤物被洗涤。基于清洗过程中水位检测部在旋转构件的旋转中断的期间检测出的洗涤桶内的水位与所述设定水位之差的水位降低量是布旋转状态的指标。在水位降低量比第一阈值少的情况下,相对于现在的水量,洗涤物少,使得布旋转过好,也就是洗涤物的活动过于活跃,因此容易产生溅水。因此,减弱水流的强度。如此,能够通过使用现有的水位检测部,以低成本检测布旋转状态,抑制溅水的产生。According to the present invention, in the washing machine, after the water is supplied into the washing tub to the set water level, the rotating member in the washing tub intermittently rotates. The laundry in the washing tub is washed by the flow of water generated by the rotation of the rotating member. The water level decrease amount of the difference between the water level in the washing tub and the set water level detected by the water level detecting unit during the cleaning process during the cleaning process is an index of the cloth rotation state. When the amount of water level reduction is less than the first threshold value, the amount of laundry is small with respect to the current amount of water, so that the cloth is rotated too well, that is, the activity of the laundry is too active, so that splashing water is likely to occur. Therefore, the intensity of the water flow is weakened. In this way, by using the conventional water level detecting unit, the rotation state of the cloth can be detected at low cost, and the occurrence of splashing water can be suppressed.
此外,根据本发明,在水位降低量比大于第一阈值的第二阈值多的情况下,相对于现在的水量,洗涤物多,使得布旋转差,也就是洗涤物的活动迟钝,因此难以通过水流有效地洗涤洗涤物。在此情况下,为了使布旋转变好而增强水流的强度,因此能通过强度增强的水流有效地洗涤洗涤物。Further, according to the present invention, in the case where the amount of water level decrease is larger than the second threshold value which is larger than the first threshold value, the laundry is excessive with respect to the current amount of water, so that the cloth rotation is poor, that is, the activity of the laundry is slow, so that it is difficult to pass. The water stream effectively washes the laundry. In this case, in order to increase the strength of the water flow in order to make the cloth rotation better, it is possible to efficiently wash the laundry by the intensity-enhanced water flow.
此外,根据本发明,能基于清洗过程中经过了规定期间而稳定的水位与所述设定水位之差来求出偏差小的水位降低量,因此能正确地检测布旋转状态。Further, according to the present invention, it is possible to obtain the water level reduction amount with a small deviation based on the difference between the water level which has been stabilized for a predetermined period of time in the cleaning process and the set water level, and therefore the cloth rotation state can be accurately detected.
附图说明DRAWINGS
图1是本发明的一实施方式的洗衣机的示意性纵剖面图。Fig. 1 is a schematic longitudinal cross-sectional view showing a washing machine in accordance with an embodiment of the present invention.
图2是表示洗衣机的电气构成的框图。Fig. 2 is a block diagram showing an electrical configuration of a washing machine.
图3是表示洗衣机中执行的清洗过程中的一部分处理的流程图。Fig. 3 is a flow chart showing a part of the processing in the washing process performed in the washing machine.
图4是表示清洗过程中剩下的处理的流程图。Fig. 4 is a flow chart showing the remaining processing in the cleaning process.
图5是表示清洗过程的中途的处理的详细情况的流程图。FIG. 5 is a flowchart showing details of processing in the middle of the cleaning process.
图6是表示清洗过程中马达的状态与洗涤桶内的水位的时序图。Fig. 6 is a timing chart showing the state of the motor and the water level in the washing tub during the washing process.
附图标记说明Description of the reference numerals
1:洗衣机;4:洗涤桶;5:波轮;14:供水阀;21:微型计算机;28:水位检测部;f:设定水位;fr:水位;Δf:水位降低量;Q:洗涤物;α:第一阈值;β:第二阈值。1: washing machine; 4: washing tub; 5: pulsator; 14: water supply valve; 21: microcomputer; 28: water level detecting unit; f: setting water level; fr: water level; Δf: water level reducing amount; Q: washing ; α: first threshold; β: second threshold.
具体实施方式Detailed ways
以下,参照附图,对本发明的实施方式进行具体说明。图1是本发明的一实施方式的洗衣机1的示意性纵剖面图。将图1中的上下方向称为洗衣机1的上下方向Z,在上下方向Z之中,将上侧称为上侧Z1,将下侧称为下侧Z2。洗衣机1包括箱体2、外桶、洗涤桶4、作为旋转构件的一例的波轮5、马达6、以及传递机构7。Hereinafter, embodiments of the present invention will be specifically described with reference to the accompanying drawings. Fig. 1 is a schematic longitudinal cross-sectional view of a washing machine 1 according to an embodiment of the present invention. The vertical direction in FIG. 1 is referred to as the vertical direction Z of the washing machine 1, and in the vertical direction Z, the upper side is referred to as the upper side Z1, and the lower side is referred to as the lower side Z2. The washing machine 1 includes a casing 2, an outer tub, a washing tub 4, a pulsator 5 as an example of a rotating member, a motor 6, and a transmission mechanism 7.
箱体2例如为金属制,形成为箱状。在箱体2的上表面2A形成有使箱体2的内外连通的开口部2B。在上表面2A设有将开口部2B开闭的门10。在上表面2A的开口部2B的周围设有由液晶操作面板等构成的显示操作部11。洗衣机1的使用者通过操作显示操作部11来选择洗衣机1执行的洗涤运转的运转条件,或者对洗衣机1发出开始、停止洗涤运转等的指示。显示操作部11显示提供给使用者的信息。The case 2 is made of, for example, metal, and is formed in a box shape. An opening 2B that allows the inside and the outside of the casing 2 to communicate with each other is formed on the upper surface 2A of the casing 2. A door 10 that opens and closes the opening 2B is provided on the upper surface 2A. A display operation portion 11 composed of a liquid crystal operation panel or the like is provided around the opening 2B of the upper surface 2A. The user of the washing machine 1 selects the operating conditions of the washing operation performed by the washing machine 1 by operating the display operation unit 11, or instructs the washing machine 1 to start or stop the washing operation. The display operation unit 11 displays information provided to the user.
外桶3例如为树脂制,形成为有底圆筒状。外桶3具有:近似圆筒状的圆周壁3A,沿上下方向Z配置;底壁3B,从下侧Z2堵住圆周壁3A的中空部分;以及环状的环状壁3C,将圆周壁3A的上侧Z1侧的端缘包边并且向圆周壁3A的圆心侧突出。在环状壁3C的内侧,在圆周壁3A的中空部分形成有从上侧Z1连通的出入口3D。出入口3D从下侧Z2与箱体2的开口部2B对置,处于连通的状态。在环状壁3C设有将出入口3D开闭的门12。底壁3B形成为大致水平延伸的圆板状,在底壁3B的圆心位置形成有贯通底壁3B的贯通孔3E。The outer tub 3 is made of, for example, a resin, and is formed into a bottomed cylindrical shape. The outer tub 3 has a substantially cylindrical circumferential wall 3A disposed in the up-and-down direction Z, a bottom wall 3B that blocks the hollow portion of the circumferential wall 3A from the lower side Z2, and an annular annular wall 3C that surrounds the circumferential wall 3A. The end edge of the upper side Z1 side is hem and protrudes toward the center side of the circumferential wall 3A. Inside the annular wall 3C, an inlet and outlet 3D that communicates from the upper side Z1 is formed in a hollow portion of the circumferential wall 3A. The doorway 3D faces the opening 2B of the casing 2 from the lower side Z2, and is in a communicating state. A door 12 that opens and closes the entrance and exit 3D is provided in the annular wall 3C. The bottom wall 3B is formed in a disk shape extending substantially horizontally, and a through hole 3E penetrating the bottom wall 3B is formed at a center position of the bottom wall 3B.
在外桶3的环状壁3C,从上侧Z1连接有与自来水的水龙头连接的供水路13。在供水路13的中途设有作为供水部的一例的供水阀14。在外桶3的底壁3B,从下侧Z2连接有排水路15。在排水路15的中途设有排水阀16。当在排水阀16关闭的状态下供水阀14打开时,通过从供水路13向外桶3内供水,能向 外桶3内蓄水。当供水阀14关闭时,停止供水。当排水阀16打开时,外桶3内的水从排水路15排到机外。In the annular wall 3C of the outer tub 3, a water supply path 13 connected to the tap of the tap water is connected from the upper side Z1. A water supply valve 14 as an example of a water supply unit is provided in the middle of the water supply path 13. A drain passage 15 is connected to the bottom wall 3B of the outer tub 3 from the lower side Z2. A drain valve 16 is provided in the middle of the drain passage 15. When the water supply valve 14 is opened in a state where the drain valve 16 is closed, water can be supplied to the outer tub 3 by supplying water from the water supply path 13 to the outside of the tub 3. When the water supply valve 14 is closed, the water supply is stopped. When the drain valve 16 is opened, the water in the outer tub 3 is discharged from the drain passage 15 to the outside of the machine.
洗涤桶4例如为金属制,形成为比外桶3小一圈的有底圆筒状,内部能收容洗涤物Q。洗涤桶4同轴状地收容在外桶3内。收容在外桶3内的状态的洗涤桶4能以成为其中心轴且沿上下方向Z延伸的轴线J为中心进行旋转。洗涤桶4具有:近似圆筒状的圆周壁4A,沿上下方向Z配置;以及底壁4B,从下侧Z2堵住圆周壁4A的中空部分。The washing tub 4 is made of, for example, metal, and has a bottomed cylindrical shape that is smaller than the outer tub 3, and can accommodate the laundry Q inside. The washing tub 4 is housed coaxially in the outer tub 3. The washing tub 4 in a state of being housed in the outer tub 3 is rotatable about an axis J which is a central axis thereof and extends in the vertical direction Z. The washing tub 4 has a substantially cylindrical circumferential wall 4A disposed in the up-and-down direction Z, and a bottom wall 4B that blocks the hollow portion of the circumferential wall 4A from the lower side Z2.
圆周壁4A的内周面为洗涤桶4的内周面。圆周壁4A的内周面的上端部为使圆周壁4A的中空部分向上侧Z1露出的出入口4C。出入口4C从下侧Z2与外桶3的出入口3D对置,处于连通状态。使用者经由敞开的开口部2B、出入口3D以及出入口4C,从上侧Z1向洗涤桶4投取洗涤物Q。The inner circumferential surface of the circumferential wall 4A is the inner circumferential surface of the washing tub 4. The upper end portion of the inner circumferential surface of the circumferential wall 4A is an inlet and outlet 4C that exposes the hollow portion of the circumferential wall 4A to the upper side Z1. The entrance and exit 4C is opposed to the entrance and exit 3D of the outer tub 3 from the lower side Z2, and is in a communicating state. The user takes the laundry Q from the upper side Z1 to the washing tub 4 via the open opening 2B, the entrance 3D, and the entrance 4C.
在洗涤桶4的圆周壁4A以及底壁4B形成有多个贯通孔4D,外桶3内的水经由贯通孔4D在外桶3与洗涤桶4之间往来,还能蓄于洗涤桶4内。因此,外桶3内的水位与洗涤桶4内的水位一致。A plurality of through holes 4D are formed in the circumferential wall 4A and the bottom wall 4B of the washing tub 4, and water in the outer tub 3 passes between the outer tub 3 and the washing tub 4 through the through holes 4D, and can also be stored in the washing tub 4. Therefore, the water level in the outer tub 3 coincides with the water level in the washing tub 4.
洗涤桶4的底壁4B形成为在外桶3的底壁3B的上侧Z1与其隔开间隔地大致平行延伸的圆板状,在底壁4B的与轴线J一致的圆心位置,形成有贯通底壁4B的贯通孔4E。在底壁4B设有管状的支承轴17,包围贯通孔4E并沿着轴线J向下侧Z2延伸出。支承轴17插通于外桶3的底壁3B的贯通孔3E,支承轴17的下端部位于底壁3B的下侧Z2。The bottom wall 4B of the washing tub 4 is formed in a disk shape extending substantially parallel to the upper side Z1 of the bottom wall 3B of the outer tub 3, and is formed at a center of the bottom wall 4B at the center of the axis J. The through hole 4E of the wall 4B. A tubular support shaft 17 is provided on the bottom wall 4B, surrounding the through hole 4E and extending along the axis J to the lower side Z2. The support shaft 17 is inserted into the through hole 3E of the bottom wall 3B of the outer tub 3, and the lower end portion of the support shaft 17 is located on the lower side Z2 of the bottom wall 3B.
波轮5形成为以轴线J为圆心的圆盘状,在洗涤桶4内沿着底壁4B与洗涤桶4同心状地配置。在波轮5中,在面向洗涤桶4的出入口4C的上表面设有放射状配置的多个叶片5A。在波轮5设有从其圆心沿着轴线J向下侧Z2延伸的旋转轴18。旋转轴18插通于支承轴17的中空部分,旋转轴18的下端部位于外桶3的底壁3B的下侧Z2。The pulsator 5 is formed in a disk shape centered on the axis J, and is disposed concentrically with the washing tub 4 along the bottom wall 4B in the washing tub 4. In the pulsator 5, a plurality of blades 5A radially arranged are provided on the upper surface of the inlet and outlet 4C facing the washing tub 4. The pulsator 5 is provided with a rotating shaft 18 extending from its center along the axis J to the lower side Z2. The rotating shaft 18 is inserted into the hollow portion of the support shaft 17, and the lower end portion of the rotating shaft 18 is located on the lower side Z2 of the bottom wall 3B of the outer tub 3.
马达6为变频马达等电动机。马达6在箱体2内配置于外桶3的下侧Z2。马达6具有以轴线J为中心进行旋转的输出轴19,将产生的驱动力从输出轴19输出。传递机构7介于支承轴17以及旋转轴18各自的下端部与从马达6向上侧Z1突出的输出轴19的上端部之间。传递机构7将马达6从输出轴19输出的驱动力选择性地传递给支承轴17以及旋转轴18的一方或双方。使用公知的机构作为传递机构7。当来自马达6的驱动力传递给支承轴17以及旋转轴18时, 洗涤桶4以及波轮5接受马达6的驱动力而绕轴线J旋转。The motor 6 is an electric motor such as a variable frequency motor. The motor 6 is disposed in the casing 2 on the lower side Z2 of the outer tub 3. The motor 6 has an output shaft 19 that rotates about the axis J, and outputs the generated driving force from the output shaft 19. The transmission mechanism 7 is interposed between the lower end portion of each of the support shaft 17 and the rotary shaft 18 and the upper end portion of the output shaft 19 that protrudes from the motor 6 to the upper side Z1. The transmission mechanism 7 selectively transmits the driving force output from the output shaft 19 of the motor 6 to one or both of the support shaft 17 and the rotation shaft 18. A known mechanism is used as the transmission mechanism 7. When the driving force from the motor 6 is transmitted to the support shaft 17 and the rotary shaft 18, the washing tub 4 and the pulsator 5 receive the driving force of the motor 6 to rotate about the axis J.
图2为表示洗衣机1的电气构成的框图。洗衣机1包括:供水部、水流产生部以及作为取得部的一例的微型计算机21。微型计算机21例如包括CPU22、ROM或RAM等存储器23、及计时用的计时器24,内置于箱体2内(参照图1)。FIG. 2 is a block diagram showing an electrical configuration of the washing machine 1. The washing machine 1 includes a water supply unit, a water flow generation unit, and a microcomputer 21 as an example of an acquisition unit. The microcomputer 21 includes, for example, a memory 22 such as a CPU 22, a ROM or a RAM, and a timer 24 for counting, and is built in the casing 2 (see Fig. 1).
上述的马达6、传递机构7、供水阀14以及排水阀16分别经由例如驱动电路25而与微型计算机21电连接,上述的显示操作部11也与微型计算机21电连接。微型计算机21接通马达6使其驱动,或者关断马达6使其停止。微型计算机21还能控制马达6的旋转方向。由此,马达6能够正转或反转。微型计算机21通过控制传递机构7,将马达6的驱动力的传递目标切换为支承轴17以及旋转轴18的一方或双方。微型计算机21控制供水阀14以及排水阀16的开闭。当使用者操作显示操作部11来选择运转条件等时,微型计算机21接收该选择。微型计算机21控制显示操作部11的显示内容。The motor 6, the transmission mechanism 7, the water supply valve 14, and the drain valve 16 are electrically connected to the microcomputer 21 via, for example, the drive circuit 25, and the display operation unit 11 described above is also electrically connected to the microcomputer 21. The microcomputer 21 turns on the motor 6 to drive it, or turns off the motor 6 to stop it. The microcomputer 21 can also control the direction of rotation of the motor 6. Thereby, the motor 6 can be rotated forward or reversed. The microcomputer 21 controls the transmission mechanism 7 to switch the transmission target of the driving force of the motor 6 to one or both of the support shaft 17 and the rotation shaft 18. The microcomputer 21 controls opening and closing of the water supply valve 14 and the drain valve 16. When the user operates the display operation unit 11 to select an operation condition or the like, the microcomputer 21 receives the selection. The microcomputer 21 controls the display content of the display operation unit 11.
洗衣机1还包括与微型计算机21电连接的蜂鸣器26、转速读取装置27以及水位检测部28。微型计算机21通过使蜂鸣器26发出规定的声音,将洗涤运转的开始或结束等通知给使用者。The washing machine 1 further includes a buzzer 26 electrically connected to the microcomputer 21, a rotational speed reading device 27, and a water level detecting portion 28. The microcomputer 21 notifies the user of the start or end of the washing operation by causing the buzzer 26 to emit a predetermined sound.
转速读取装置27是读取马达6的转速,严格来说读取马达6的输出轴19的转速的读取装置,例如由霍尔IC构成。转速读取装置27读取的转速被实时输入微型计算机21。微型计算机21基于输入的转速来控制施加给马达6的电压的占空比,由此控制马达6以所希望的转速进行旋转。需要说明的是,洗涤桶4以及波轮5各自的转速既可以与马达6的转速相同,也可以是将传递机构7中的减速比等规定的常数与马达6的转速相乘而得的值。The rotational speed reading device 27 is a reading device that reads the rotational speed of the motor 6, and strictly reads the rotational speed of the output shaft 19 of the motor 6, and is constituted, for example, by a Hall IC. The rotational speed read by the rotational speed reading device 27 is input to the microcomputer 21 in real time. The microcomputer 21 controls the duty ratio of the voltage applied to the motor 6 based on the input rotational speed, thereby controlling the motor 6 to rotate at a desired rotational speed. In addition, the rotation speed of each of the washing tub 4 and the pulsator 5 may be the same as the rotation speed of the motor 6, or may be a value obtained by multiplying a predetermined constant such as a reduction ratio in the transmission mechanism 7 by the rotation speed of the motor 6. .
水位检测部28是检测外桶3内的水位也就是洗涤桶4内的水位的水位传感器,在本实施方式中,是基于外桶3内的压力来检测洗涤桶4内的水位的压力式水位传感器。具体而言,水位检测部28经由通气软管30而与连通于外桶3的内部空间的下部的空间即空穴(air trap)29连接(参照图1)。在空穴29产生与洗涤桶4内的水位对应的压力,该压力经由通气软管30传递给水位检测部28,使水位检测部28的隔膜(未图示)振动。振动的隔膜的频率或者与该隔膜连动的振荡电路(未图示)的频率表示洗涤桶4内的水位。也就是水位检测部28将洗涤桶4内的水位转换为频率进行输出。当洗涤桶4内的水位上升时,水位检测部28输出的频率降低,当洗涤桶4内的水位降低时,水位检测部28输出的 频率上升。需要说明的是,可以使用其它公知的构成作为水位检测部28。The water level detecting unit 28 is a water level sensor that detects the water level in the outer tub 3, that is, the water level in the washing tub 4. In the present embodiment, the pressure level is detected based on the pressure in the outer tub 3 to detect the water level in the washing tub 4. sensor. Specifically, the water level detecting unit 28 is connected to an air trap 29 that is a space that communicates with the lower portion of the internal space of the outer tub 3 via the ventilation hose 30 (see FIG. 1 ). The hole 29 generates a pressure corresponding to the water level in the washing tub 4, and the pressure is transmitted to the water level detecting unit 28 via the vent hose 30, and the diaphragm (not shown) of the water level detecting unit 28 is vibrated. The frequency of the vibrating diaphragm or the frequency of an oscillating circuit (not shown) that is interlocked with the diaphragm indicates the water level in the washing tub 4. That is, the water level detecting unit 28 converts the water level in the washing tub 4 into a frequency and outputs it. When the water level in the washing tub 4 rises, the frequency output from the water level detecting portion 28 decreases, and when the water level in the washing tub 4 decreases, the frequency output from the water level detecting portion 28 rises. It should be noted that other known configurations can be used as the water level detecting unit 28.
微型计算机21通过控制马达6、传递机构7、供水阀14以及排水阀16的动作来执行洗涤运转。洗涤运转具有:清洗洗涤物Q的清洗过程、在清洗过程后漂洗洗涤物Q的漂洗过程、以及在漂洗过程后使洗涤桶4旋转而将洗涤物Q脱水的脱水过程。需要说明的是,洗衣机1也可以是在脱水过程后还执行烘干洗涤物Q的烘干过程的洗干一体机。The microcomputer 21 performs a washing operation by controlling the operations of the motor 6, the transmission mechanism 7, the water supply valve 14, and the drain valve 16. The washing operation has a washing process of washing the laundry Q, a rinsing process of rinsing the laundry Q after the washing process, and a dehydrating process of rotating the washing tub 4 to dehydrate the laundry Q after the rinsing process. It should be noted that the washing machine 1 may also be a washing and drying machine that performs a drying process of drying the laundry Q after the dehydration process.
当使用者将洗涤物Q投入洗涤桶4内并指示开始洗涤运转时,微型计算机21开始清洗过程。需要说明的是,使用者也可以在投入洗涤物Q之前或之后向洗涤桶4内投入洗涤剂。参照图3的流程图,首先,微型计算机21根据使用者对显示操作部11的操作来确认清洗过程中的洗涤桶4内的水位是否已被手动设定(步骤S1)。若未手动设定水位(步骤S1中为否),则微型计算机21检测洗涤桶4内的洗涤物Q的量也就是负荷量(步骤S2)。作为负荷量检测的一例,微型计算机21根据使洗涤桶4低速稳定旋转时的马达6的转速的偏差来检测负荷量。然后,微型计算机21根据刚才检测出的负荷量来确定后续进行供水而蓄于洗涤桶4内的水的水位(步骤S3)。水位与负荷量的关系通过实验等事先求出并存储在存储器23中。When the user puts the laundry Q into the washing tub 4 and instructs to start the washing operation, the microcomputer 21 starts the washing process. It should be noted that the user may also put the detergent into the washing tub 4 before or after the laundry Q is put in. Referring to the flowchart of FIG. 3, first, the microcomputer 21 confirms whether or not the water level in the washing tub 4 during the washing process has been manually set in accordance with the operation of the display operation portion 11 by the user (step S1). If the water level is not manually set (NO in step S1), the microcomputer 21 detects the amount of the laundry Q in the washing tub 4, that is, the load amount (step S2). As an example of the load amount detection, the microcomputer 21 detects the amount of load based on the deviation of the number of revolutions of the motor 6 when the washing tub 4 is stably rotated at a low speed. Then, the microcomputer 21 determines the water level of the water stored in the washing tub 4 after the water supply is subsequently performed based on the amount of load just detected (step S3). The relationship between the water level and the load amount is obtained in advance by experiments or the like and stored in the memory 23.
将由使用者手动设定的水位或步骤S3中确定的水位称为设定水位f。微型计算机21根据设定水位f来确定本次清洗过程中通过波轮5的旋转而在洗涤桶4内产生的水流的强度的设定值的初始值(步骤S4)。该设定值中设定有包括下限值以及上限值的多个等级,能采用任一等级的值作为初始值。设定值与设定水位f的关系通过实验等事先求出并存储在存储器23中。设定值具体与马达6的转速也就是对马达6的通电时间对应,每当向上限值侧提高设定值时,该通电时间变长而该转速也就是波轮5的转速增加,因此水流的强度分段增强。The water level manually set by the user or the water level determined in step S3 is referred to as the set water level f. The microcomputer 21 determines the initial value of the set value of the intensity of the water flow generated in the washing tub 4 by the rotation of the pulsator 5 in the current washing process based on the set water level f (step S4). A plurality of levels including the lower limit value and the upper limit value are set in the set value, and a value of any level can be used as the initial value. The relationship between the set value and the set water level f is obtained in advance by an experiment or the like and stored in the memory 23. The set value is specifically related to the rotational speed of the motor 6, that is, the energization time of the motor 6. When the set value is raised to the upper limit side, the energization time becomes longer and the rotational speed is the rotational speed of the pulsator 5, so the water flow The intensity segmentation is enhanced.
接着,微型计算机21打开供水阀14而开始向洗涤桶4内供水(步骤S5)。由于排水阀16处于关闭状态,因此洗涤桶4内的水位上升。当洗涤桶4内的水位达到设定水位f时,微型计算机21关闭供水阀14而停止向洗涤桶4供水,开始清洗洗涤物Q(步骤S6)。具体而言,微型计算机21在洗涤桶4静止的状态下,通过马达6使波轮5旋转。由此,在洗涤桶4内产生与上述的初始值对应的强度的水流。洗涤桶4内的洗涤物Q被旋转的波轮5或水流搅拌。因此,污垢从洗涤物Q中去除。也就是洗涤物Q得到清洗。需要说明的是,在洗涤桶4 内投入了洗涤剂的情况下,洗涤物Q的污垢被洗涤剂分解。Next, the microcomputer 21 opens the water supply valve 14 to start supplying water into the washing tub 4 (step S5). Since the drain valve 16 is in the closed state, the water level in the washing tub 4 rises. When the water level in the washing tub 4 reaches the set water level f, the microcomputer 21 closes the water supply valve 14 to stop supplying water to the washing tub 4, and starts washing the laundry Q (step S6). Specifically, the microcomputer 21 rotates the pulsator 5 by the motor 6 in a state where the washing tub 4 is stationary. Thereby, a water flow of intensity corresponding to the above initial value is generated in the washing tub 4. The laundry Q in the washing tub 4 is stirred by the rotating pulsator 5 or the water flow. Therefore, the dirt is removed from the laundry Q. That is, the laundry Q is cleaned. In the case where the detergent is put into the washing tub 4, the dirt of the laundry Q is decomposed by the detergent.
微型计算机21通过计时器24测量步骤S6中的从搅拌开始经过的时间。当经过了为本次的清洗过程设定的清洗时间时(步骤S7中为是),微型计算机21停止由马达6进行的波轮5的旋转,打开排水阀16而进行洗涤桶4的排水(步骤S8)。由此,清洗过程结束。The microcomputer 21 measures the elapsed time from the start of the stirring in step S6 by the timer 24. When the cleaning time set for this cleaning process has elapsed (YES in step S7), the microcomputer 21 stops the rotation of the pulsator 5 by the motor 6, and opens the drain valve 16 to discharge the washing tub 4 ( Step S8). Thereby, the cleaning process ends.
直至经过清洗时间为止的期间(步骤S7中为否),微型计算机21进行图4所示的水位降低量确定处理(步骤S11)。参照图5的流程图和图6的时序图,对水位降低量确定处理进行说明。需要说明的是,在图6的时序图中,横轴表示经过时间,纵轴表示马达6的通/断状态和作为洗涤桶4内的水位的水位由检测部28输出的频率。经过时间的单位例如为秒,频率的单位例如为KHZ。需要说明的是,如上所述,当洗涤桶4内的实际水位降低时,与该水位对应的频率增加。The period until the cleaning time has elapsed (NO in step S7), the microcomputer 21 performs the water level decrease amount determining process shown in Fig. 4 (step S11). The water level reduction amount determining process will be described with reference to the flowchart of Fig. 5 and the timing chart of Fig. 6. In the timing chart of FIG. 6, the horizontal axis represents the elapsed time, and the vertical axis represents the on/off state of the motor 6 and the frequency at which the water level as the water level in the washing tub 4 is output by the detecting unit 28. The unit of elapsed time is, for example, seconds, and the unit of frequency is, for example, KHZ. It should be noted that, as described above, when the actual water level in the washing tub 4 is lowered, the frequency corresponding to the water level is increased.
在清洗时间中,微型计算机21重复多次交替重复多次马达6的正转以及反转的搅拌循环。一次搅拌循环例如持续20秒。各搅拌循环中,根据马达6的正转,波轮5向与马达6的输出轴19相同的方向正转,根据马达6的反转,波轮5向与出力轴19相同的方向反转。需要说明的是,各搅拌循环中,也可以通过使马达6只正转或只反转,从而使波轮5单向连续旋转。微型计算机21在各搅拌循环之间的暂停循环中关断马达6,因此波轮5的旋转停止。因此,微型计算机21通过在清洗时间中交替反复搅拌循环和暂停循环,从而使波轮5间歇旋转。通过搅拌循环中的波轮5的旋转,洗涤桶4内产生上述的水流而搅拌洗涤物Q。In the cleaning time, the microcomputer 21 repeats the agitation cycle in which the forward rotation and the reverse rotation of the motor 6 are alternately repeated a plurality of times. One agitation cycle lasts, for example, for 20 seconds. In each stirring cycle, the pulsator 5 is rotated forward in the same direction as the output shaft 19 of the motor 6 in accordance with the normal rotation of the motor 6, and the pulsator 5 is reversed in the same direction as the output shaft 19 in accordance with the reversal of the motor 6. It should be noted that the pulsator 5 may be continuously rotated in one direction by rotating the motor 6 only in the forward or reverse direction in each stirring cycle. The microcomputer 21 turns off the motor 6 during the pause cycle between the respective stirring cycles, so that the rotation of the pulsator 5 is stopped. Therefore, the microcomputer 21 intermittently rotates the pulsator 5 by alternately repeating the agitation cycle and the pause cycle in the washing time. The above-described water flow is generated in the washing tub 4 by the rotation of the pulsator 5 in the stirring cycle to agitate the laundry Q.
在清洗过程中,当从搅拌循环开始也就是从洗涤物Q的搅拌开始起经过20秒时(步骤S111中为是),微型计算机21通过停止波轮5的旋转也就是停止洗涤物Q的搅拌,结束搅拌循环(步骤S112)。由此,暂停循环开始。微型计算机21使存储器23中预先设定的检测次数N加1(+1)(步骤S113)。由于清洗开始前的检测次数N为0,因此清洗刚开始后的第一次搅拌循环结束时的检测次数N为1。在此情况下(步骤S114中为是),微型计算机21反复从步骤S111开始的处理。In the cleaning process, when 20 seconds have elapsed from the start of the stirring cycle, that is, from the start of the stirring of the laundry Q (YES in step S111), the microcomputer 21 stops the stirring of the laundry Q by stopping the rotation of the pulsator 5, that is, The stirring cycle is ended (step S112). Thus, the pause loop begins. The microcomputer 21 increments the number N of detections set in advance in the memory 23 by 1 (+1) (step S113). Since the number N of detections before the start of the cleaning is 0, the number N of detections at the end of the first stirring cycle immediately after the start of the cleaning is 1. In this case (YES in step S114), the microcomputer 21 repeats the processing from step S111.
由于第二次之后的搅拌循环结束时的检测次数N比1大,因此在此情况下(步骤S114中为否),微型计算机21确认从步骤S112中的搅拌停止也就是暂停循环开始起是否经过了例如4秒的规定时间(步骤S115)。当经过了该规定时 间时(步骤S115中为是),微型计算机21通过水位检测部28测定洗涤桶4内的现在的水位fr(步骤S116)。严格来说,由于水位检测部28始终检测洗涤桶4内的水位,因此微型计算机21取得经过了该规定时间的时刻的水位检测部28的检测结果作为水位fr。洗涤桶4内的水位因洗涤物Q吸水而降低,因此水位fr比当初的设定水位f低。微型计算机21算出设定水位f与水位fr之差的绝对值,并取该绝对值作为洗涤桶4内的水位降低量Δf(步骤S117)。Since the number N of detections at the end of the second-time stirring cycle is larger than 1, in this case (NO in step S114), the microcomputer 21 confirms whether or not the agitation stop in step S112 is the start of the pause cycle. For example, a predetermined time of 4 seconds (step S115). When the predetermined time has elapsed (YES in step S115), the microcomputer 21 measures the current water level fr in the washing tub 4 by the water level detecting unit 28 (step S116). Strictly speaking, since the water level detecting unit 28 always detects the water level in the washing tub 4, the microcomputer 21 acquires the detection result of the water level detecting unit 28 at the time when the predetermined time has elapsed as the water level fr. The water level in the washing tub 4 is lowered by the water absorption of the laundry Q, so the water level fr is lower than the initial set water level f. The microcomputer 21 calculates the absolute value of the difference between the set water level f and the water level fr, and takes the absolute value as the water level decrease amount Δf in the washing tub 4 (step S117).
微型计算机21反复进行从步骤S111至S117的处理,直到检测次数N例如为四次的规定次数。由此,此处,微型计算机21在第二次~第四次的各暂停循环中分别计算一次水位降低量Δf,总共计算三次(步骤S117)。当检测次数N达到该规定次数时(步骤S118中为否),微型计算机21确定水位降低量Δf的最终值(步骤S119)。将这个最终值称为水位降低量ΔF。水位降低量ΔF本身也可以是第二次~第四次的任意一次算出的水位降低量Δf。或者,水位降低量ΔF可以是将本次算出的多个水位降低量Δf求和而得的累积值,也可以是将该累积值除以水位降低量Δf的计算次数而得的平均值。在检测次数N是四次的情况下,在第四次的暂停循环中确定水位降低量ΔF(参照图6)。当确定了水位降低量ΔF时,水位降低量确定处理结束。此外,根据水位降低量ΔF的确定,微型计算机21将检测次数N归0。The microcomputer 21 repeats the processing from steps S111 to S117 until the number N of detections is, for example, four times a predetermined number of times. Thus, here, the microcomputer 21 calculates the water level decrease amount Δf once in each of the second to fourth pause cycles, and calculates the total amount three times (step S117). When the number of detections N reaches the predetermined number of times (NO in step S118), the microcomputer 21 determines the final value of the water level decrease amount Δf (step S119). This final value is referred to as the water level reduction amount ΔF. The water level decrease amount ΔF itself may be the water level decrease amount Δf calculated at any one of the second to fourth times. Alternatively, the water level decrease amount ΔF may be an integrated value obtained by summing the plurality of water level decrease amounts Δf calculated this time, or may be an average value obtained by dividing the cumulative value by the number of calculations of the water level decrease amount Δf. When the number N of detections is four, the water level decrease amount ΔF is determined in the fourth pause cycle (see FIG. 6). When the water level decrease amount ΔF is determined, the water level decrease amount determination process ends. Further, based on the determination of the water level decrease amount ΔF, the microcomputer 21 resets the number of detections N to zero.
返回图4,微型计算机21确认已确定的水位降低量ΔF是否低于第一阈值α(步骤S12)。第一阈值α是为了判定水位降低量ΔF是否因洗涤物Q吸水而比假定量少,通过实验等事先求出的值,并存储于存储器23中。在水位降低量ΔF小于第一阈值α的情况下(步骤S12中为是),微型计算机21确认通过水位检测部28测定的现在的水位fr(步骤S13)。Returning to Fig. 4, the microcomputer 21 confirms whether or not the determined water level decrease amount ΔF is lower than the first threshold value α (step S12). The first threshold value α is a value that is determined in advance by an experiment or the like in order to determine whether or not the water level decrease amount ΔF is smaller than the assumed amount due to the water absorption of the laundry Q, and is stored in the memory 23. When the water level decrease amount ΔF is smaller than the first threshold value α (YES in step S12), the microcomputer 21 confirms the current water level fr measured by the water level detecting unit 28 (step S13).
在水位fr为接近洗涤桶4内最大蓄水时的上限水位的高水位或洗涤桶4内蓄水到一半左右时的中水位的情况下(步骤S13中为是),若保持现在的水流不变,则发生洗涤桶4内的水从出入口4C飞溅到外部的“溅水”现象的可能性高。因此,若现在的水流的强度的设定值不是下限值(步骤S14中为否),则微型计算机21将该设定值降一级(步骤S15)。由此,当下一个搅拌循环开始时,通过强度减弱一级的水流重新开始洗涤物Q的搅拌。In the case where the water level fr is a high water level near the upper limit water level when the maximum water storage in the washing tub 4 is reached or a middle water level when the water is stored in the washing tub 4 to about half (YES in step S13), if the current water flow is maintained, As a result, there is a high possibility that the water in the washing tub 4 splashes from the inlet and outlet 4C to the outside. Therefore, if the current set value of the intensity of the water flow is not the lower limit value (NO in step S14), the microcomputer 21 lowers the set value by one step (step S15). Thus, when the next stirring cycle is started, the agitation of the laundry Q is restarted by the water flow whose strength is weakened by one stage.
另一方面,由于在水位fr比中水位低的情况下(步骤S13中为否),发生溅水的可能性低,因此微型计算机21将水流的设定值维持现状。此外,虽然水位 为高水位或中水位(步骤S13中为是),但是若现在的水流的设定值为下限值(步骤S14中为是),则由于无法进一步将设定值降级,因此微型计算机21将水流的设定值维持现状。当在水流的设定值保持现状的情况下开始下一个搅拌循环时,通过与前一个搅拌循环相同强度的水流重新开始洗涤物Q的搅拌。On the other hand, when the water level fr is lower than the middle water level (NO in step S13), the possibility of occurrence of splashing water is low, and therefore the microcomputer 21 maintains the set value of the water flow as it is. Further, although the water level is the high water level or the middle water level (YES in step S13), if the current water flow setting value is the lower limit value (YES in step S14), since the set value cannot be further degraded, The microcomputer 21 maintains the set value of the water flow as it is. When the next agitation cycle is started while the set value of the water flow is maintained as it is, the agitation of the laundry Q is restarted by the water flow of the same strength as the previous agitation cycle.
在水位降低量ΔF为第一阈值α以上的情况下(步骤S12中为否),微型计算机21确认该水位降低量ΔF是否超过第二阈值β(步骤S16)。第二阈值β是为了判定水位降低量ΔF是否因洗涤物Q吸水而比假定量多而通过实验等事先求出的值,并存储于存储器23中。第二阈值β比第一阈值α大。在水位降低量ΔF超过第二阈值β的情况下(步骤S16中为是),相对于现状的水量,洗涤物Q量多,有可能会是洗涤物Q活动迟钝,也就是导致布旋转差。在此情况下,微型计算机21确认现在的水流的设定值(步骤S17)。若现在的水流不是上限值(步骤S17中为否),则将该设定值升一级(步骤S18)。由此,当下一个搅拌循环开始时,通过强度增强一级的水流重新开始洗涤物Q的搅拌。When the water level decrease amount ΔF is equal to or greater than the first threshold value α (NO in step S12), the microcomputer 21 confirms whether or not the water level decrease amount ΔF exceeds the second threshold value β (step S16). The second threshold value β is a value obtained in advance by an experiment or the like in order to determine whether or not the water level decrease amount ΔF is larger than the assumed amount due to the water absorption of the laundry Q, and is stored in the memory 23. The second threshold β is larger than the first threshold α. When the water level decrease amount ΔF exceeds the second threshold value β (YES in step S16), the amount of laundry Q is large with respect to the current amount of water, and there is a possibility that the laundry Q is sluggish, that is, the cloth rotation difference is caused. In this case, the microcomputer 21 confirms the current set value of the water flow (step S17). If the current water flow is not the upper limit value (NO in step S17), the set value is incremented by one step (step S18). Thus, when the next agitation cycle begins, the agitation of the laundry Q is restarted by the intensity-enhanced first-order water flow.
另一方面,由于在水位降低量ΔF为第二阈值β以下的情况下(步骤S16中为否),布旋转状态合适(参照图6中用粗实线所示的水位),微型计算机21将水流的设定值维持现状。此外,虽然水位降低量ΔF超过第二阈值β(步骤S16中为是),但是若现在的水流的设定值为上限值(步骤S17中为是),则由于无法再将设定值升级,因此微型计算机21将水流的设定值维持现状。当在水流的设定值保持现状的情况下开始下一个搅拌循环时,通过与前一个搅拌循环相同强度的水流重新开始洗涤物Q的搅拌。On the other hand, when the water level decrease amount ΔF is equal to or less than the second threshold value β (NO in step S16), the cloth rotation state is appropriate (refer to the water level shown by the thick solid line in FIG. 6), and the microcomputer 21 will The set value of the water flow maintains the status quo. Further, although the water level decrease amount ΔF exceeds the second threshold value β (YES in step S16), if the current water flow setting value is the upper limit value (YES in step S17), the set value cannot be upgraded again. Therefore, the microcomputer 21 maintains the set value of the water flow as it is. When the next agitation cycle is started while the set value of the water flow is maintained as it is, the agitation of the laundry Q is restarted by the water flow of the same strength as the previous agitation cycle.
当清洗过程之后的漂洗过程开始时,微型计算机21在向洗涤桶4内供水至设定水位之后,在洗涤桶4静止的状态下,通过马达6使波轮5旋转。由此,洗涤桶4内产生水流,洗涤桶4内的洗涤物Q通过被旋转的波轮5或水流搅拌而被漂洗。当经过了为本次漂洗过程设定的漂洗时间时,微型计算机21停止由马达6进行的波轮5的旋转而进行洗涤桶4的排水。由此,漂洗过程结束。漂洗过程中的设定水位可以与清洗过程中的设定水位f相同。此外,漂洗过程中,直至经过漂洗时间为止的期间,可以进行清洗过程中的步骤S11~S18的水流调整处理。漂洗过程也可以多次实施。When the rinsing process after the washing process is started, the microcomputer 21, after supplying water to the set water level in the washing tub 4, rotates the pulsator 5 by the motor 6 in a state where the washing tub 4 is stationary. Thereby, a water flow is generated in the washing tub 4, and the laundry Q in the washing tub 4 is rinsed by being stirred by the rotating pulsator 5 or the water flow. When the rinsing time set for this rinsing process has elapsed, the microcomputer 21 stops the rotation of the pulsator 5 by the motor 6 to perform drainage of the washing tub 4. Thereby, the rinsing process ends. The set water level during the rinsing process can be the same as the set water level f during the cleaning process. Further, during the rinsing process, the water flow adjustment processing of steps S11 to S18 in the cleaning process can be performed until the rinsing time elapses. The rinsing process can also be carried out multiple times.
在漂洗过程之后的脱水过程中,微型计算机21在打开排水阀16的状态下,使洗涤桶4高速旋转。通过该高速旋转产生的离心力,洗涤桶4内的洗涤物被 脱水。通过脱水而从洗涤物渗出的水从排水路15排到机外。需要说明的是,脱水过程也可以作为与在洗涤运转的最后执行的最终脱水过程不同的中间脱水过程,分别在清洗过程以及漂洗过程之后实施。In the dehydration process after the rinsing process, the microcomputer 21 rotates the washing tub 4 at a high speed in a state where the drain valve 16 is opened. The laundry in the washing tub 4 is dehydrated by the centrifugal force generated by the high-speed rotation. The water oozing out from the laundry by dehydration is discharged from the drainage path 15 to the outside of the machine. It should be noted that the dehydration process can also be carried out as an intermediate dehydration process different from the final dehydration process performed at the end of the washing operation, respectively after the washing process and the rinsing process.
如上所述,在洗衣机1中,微型计算机21基于清洗过程中水位检测部28在波轮5中断旋转的期间也就是暂停循环中检测出的水位fr与设定水位f之差,取得洗涤桶4内的水位降低量ΔF。水位降低量ΔF是布旋转状态也就是洗涤物Q伴随水流的活动状况的指标。由于在水位降低量ΔF比第一阈值α少的情况下,相对于现在的水量,洗涤物Q少,使得布旋转过好,也就是洗涤物Q的活动过于活跃,因此容易产生溅水(参照图6中用粗的单点划线示出的水位)。在水位降低量ΔF比第一阈值α少的情况下(步骤S12中为是),微型计算机21通过将水流的设定值降级(步骤S15),减弱波轮5重新开始旋转后的水流强度。As described above, in the washing machine 1, the microcomputer 21 obtains the washing tub 4 based on the difference between the water level fr detected in the pause cycle and the set water level f during the washing process during the washing process. The amount of water level reduction within the ΔF. The water level reduction amount ΔF is an index of the cloth rotation state, that is, the activity state of the laundry Q accompanying the water flow. In the case where the water level decrease amount ΔF is smaller than the first threshold value α, the laundry Q is small with respect to the current water amount, so that the cloth rotation is too good, that is, the activity of the laundry Q is too active, so that splashing water is likely to occur (refer to The water level shown by a thick one-dot chain line in Fig. 6). When the water level decrease amount ΔF is smaller than the first threshold value α (YES in step S12), the microcomputer 21 degrades the set value of the water flow (step S15), and weakens the water flow intensity after the pulsator 5 restarts rotation.
相反地,由于在水位降低量ΔF比第二阈值β多的情况下(步骤S16中为是),相对于现在的水量,洗涤物Q多,使得布旋转差,也就是洗涤物Q的活动迟钝,难以通过水流有效地洗涤洗涤物Q(参照图6中用粗的虚线示出的水位)。在此情况下,微型计算机21通过将水流的设定值升级(步骤S18),从而增强波轮5重新开始旋转后的水流强度。由此,布旋转变好,因此能通过强度增强的水流有效地洗涤洗涤物Q。On the contrary, in the case where the water level decrease amount ΔF is larger than the second threshold value β (YES in step S16), the laundry Q is excessive with respect to the current amount of water, so that the cloth rotation is poor, that is, the activity of the laundry Q is sluggish. It is difficult to efficiently wash the laundry Q by the water flow (refer to the water level shown by the thick broken line in Fig. 6). In this case, the microcomputer 21 enhances the water flow intensity after the pulsator 5 restarts rotation by upgrading the set value of the water flow (step S18). Thereby, the cloth rotation becomes good, so that the laundry Q can be efficiently washed by the intensity-enhanced water flow.
通过这样使用现有的水位检测部28,能以低成本检测布旋转状态,抑制溅水的发生或改善布旋转。尤其是,由于微型计算机21不是在搅拌循环中而是在波轮5的旋转停止的暂停循环中检测水位降低量ΔF,因此能实现水位降低量ΔF的检测精度的提高。进而,微型计算机21基于清洗过程中水位检测部28在经过规定期间之后检测出的水位fr与设定水位f之差来计算水位降低量Δf,并根据该水位降低量Δf取得最终的水位降低量ΔF(步骤S114~S119)。该规定期间至少是下述任一者:从清洗开始(步骤S6)至检测次数N变为2为止的期间(步骤S114中为否);以及第二次以后的各暂停循环中从波轮5中断旋转开始之后的上述的4秒(步骤S115中为是)。因此,在步骤S115的情况下,因为能根据经过4秒的规定期间而稳定的水位fr与设定水位f之差来求出偏差小的水位降低量ΔF,因此能正确地检测布旋转状态。此外,在步骤S114的情况下,第一次暂停循环中的水位能与从第二次以后的各暂停循环开始后的上述的4秒的水位同样地变动,因此不用于水位降低量ΔF的计算(步骤S114中为是),因此能 求出正确的水位降低量ΔF。By using the conventional water level detecting unit 28 as described above, the cloth rotation state can be detected at low cost, and the occurrence of splashing water can be suppressed or the cloth rotation can be improved. In particular, since the microcomputer 21 detects the water level decrease amount ΔF in the pause cycle in which the rotation of the pulsator 5 is stopped, not in the stirring cycle, the detection accuracy of the water level decrease amount ΔF can be improved. Further, the microcomputer 21 calculates the water level decrease amount Δf based on the difference between the water level fr detected by the water level detecting unit 28 after the predetermined period of time and the set water level f during the cleaning process, and obtains the final water level decrease amount based on the water level decrease amount Δf. ΔF (steps S114 to S119). The predetermined period of time is at least one of the following: from the start of washing (step S6) to the period until the number of times of detection N becomes 2 (NO in step S114); and from the pulsator 5 in each of the second and subsequent pause cycles. The above-described 4 seconds after the start of the rotation is interrupted (YES in step S115). Therefore, in the case of step S115, since the water level decrease amount ΔF with a small deviation can be obtained from the difference between the water level fr which is stabilized by the predetermined period of 4 seconds and the set water level f, the cloth rotation state can be accurately detected. Further, in the case of step S114, the water level in the first pause cycle can be changed in the same manner as the above-described 4 second water level after the start of each of the second and subsequent pause cycles, and therefore is not used for the calculation of the water level decrease amount ΔF. (YES in step S114), the correct water level decrease amount ΔF can be obtained.
与本实施方式不同,在另行设置提取马达6关断时的惯性旋转脉冲数的脉冲编码器并基于该惯性旋转脉冲数与阈值的关系来判断溅水的可能性的情况下,由于在溅水时与不溅水时惯性旋转脉冲数的差异小,因此设定相关阈值这种方式本身就困难。但是,在本实施方式的情况下,由于水位降低量Δf在溅水时与不溅水时明显不同(参照图6),因此容易设定上述的第一阈值α以及第二阈值β。Unlike the present embodiment, a pulse encoder that extracts the number of inertial rotation pulses when the motor 6 is turned off is separately provided, and based on the relationship between the number of inertial rotation pulses and the threshold value, the possibility of splashing water is determined, and the water is splashed. The difference in the number of inertial rotation pulses is small when the time is not splashed, so setting the relevant threshold is difficult in itself. However, in the case of the present embodiment, since the water level decrease amount Δf is significantly different from the case where water splashing is not performed (see FIG. 6), it is easy to set the first threshold value α and the second threshold value β described above.
根据水位降低量Δf的累积值、移动平均值而得的水位降低量ΔF偏差小,并根据布旋转状态的差异而明显不同,因此能实现水位降低量ΔF的检测精度的进一步提高。由此,能正确地检测布旋转状态,有效地抑制溅水的发生或有效地改善布旋转。The deviation of the water level decrease amount ΔF obtained by the cumulative value of the water level decrease amount Δf and the moving average value is small, and is significantly different depending on the difference in the rotation state of the cloth. Therefore, the detection accuracy of the water level decrease amount ΔF can be further improved. Thereby, the cloth rotation state can be accurately detected, the occurrence of splashing water can be effectively suppressed, or the cloth rotation can be effectively improved.
本发明不局限于以上说明的实施方式,可以在技术方案所述的范围内进行各种变更。The present invention is not limited to the embodiments described above, and various modifications can be made within the scope of the invention.
例如,水流调整处理(步骤S11~S18)既可以只在清洗过程中的初期阶段执行一次,也可以在清洗过程中执行多次。For example, the water flow adjustment process (steps S11 to S18) may be performed only once in the initial stage of the cleaning process or in the cleaning process.
此外,虽然洗衣机1是以沿着上下方向Z垂直延伸的方式配置洗涤桶4的轴线J的立式洗干一体机(参照图1),但是洗衣机1中也包括轴线J相对于上下方向Z稍微倾斜地配置的构成。Further, although the washing machine 1 is a vertical washing and drying machine (see FIG. 1) in which the axis J of the washing tub 4 is vertically extended in the vertical direction Z, the washing machine 1 also includes the axis J slightly with respect to the up and down direction Z. The configuration of the oblique arrangement.

Claims (3)

  1. 一种洗衣机,其特征在于,包括:A washing machine, comprising:
    洗涤桶,收容洗涤物;Washing the tub to contain the laundry;
    供水部,向所述洗涤桶内供水;a water supply unit that supplies water to the washing tub;
    旋转构件,配置于所述洗涤桶内;a rotating member disposed in the washing tub;
    水流产生部,在通过所述供水部向所述洗涤桶内供水至设定水位之后,使所述旋转构件间歇旋转以便进行洗涤,通过所述旋转构件的旋转而在所述洗涤桶内产生水流;The water flow generating unit intermittently rotates the rotating member to perform washing after the water is supplied to the set water level through the water supply unit, and generates water flow in the washing tub by the rotation of the rotating member. ;
    水位检测部,检测所述洗涤桶内的水位;以及a water level detecting unit that detects a water level in the washing tub;
    取得部,基于清洗过程中所述水位检测部在所述旋转构件中断旋转的期间检测出的水位与所述设定水位之差,取得所述洗涤桶内的水位降低量,The acquisition unit acquires a water level reduction amount in the washing tub based on a difference between a water level detected by the water level detecting unit during a rotation of the rotating member and the set water level during the cleaning process.
    在所述取得部取得的水位降低量比第一阈值少的情况下,所述水流产生部将水流的强度减弱。When the amount of water level decrease obtained by the acquisition unit is smaller than the first threshold value, the water flow generation unit reduces the intensity of the water flow.
  2. 根据权利要求1所述的洗衣机,其特征在于,A washing machine according to claim 1, wherein
    在所述取得部取得的水位降低量比大于所述第一阈值的第二阈值多的情况下,所述水流产生部将水流的强度增强。When the water level decrease amount obtained by the acquisition unit is larger than the second threshold value greater than the first threshold value, the water flow generation unit enhances the intensity of the water flow.
  3. 根据权利要求1或2所述的洗衣机,其特征在于,A washing machine according to claim 1 or 2, characterized in that
    所述取得部基于清洗过程中所述水位检测部在经过了规定期间之后检测出的水位与所述设定水位之差,取得所述水位降低量。The acquisition unit acquires the water level decrease amount based on a difference between a water level detected by the water level detecting unit after a predetermined period of time and the set water level in the cleaning process.
PCT/CN2018/121074 2017-12-26 2018-12-14 Washing machine WO2019128733A1 (en)

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