WO2019128045A1 - Process equipment for sealing and curing liquid filler of motor armature after impregnation - Google Patents

Process equipment for sealing and curing liquid filler of motor armature after impregnation Download PDF

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Publication number
WO2019128045A1
WO2019128045A1 PCT/CN2018/087128 CN2018087128W WO2019128045A1 WO 2019128045 A1 WO2019128045 A1 WO 2019128045A1 CN 2018087128 W CN2018087128 W CN 2018087128W WO 2019128045 A1 WO2019128045 A1 WO 2019128045A1
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Prior art keywords
airflow
motor armature
process equipment
disposed
axial
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PCT/CN2018/087128
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French (fr)
Chinese (zh)
Inventor
马盛骏
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北京金风科创风电设备有限公司
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Publication of WO2019128045A1 publication Critical patent/WO2019128045A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/12Impregnating, heating or drying of windings, stators, rotors or machines

Definitions

  • This invention relates to the field of electrical machinery and, more particularly, to a process apparatus for sealing and curing a liquid filler impregnation process for a motor armature of an electric machine.
  • the motor armature 100 includes a magnetic conductive component 10 and a coil winding 20, and a winding slot 11 is disposed on the magnetic conductive component 10, and the coil winding 20 is embedded in the winding slot 11, and A wedge 30 is attached to the notch of the winding groove 11 to fix the coil winding 20 in the winding groove 11.
  • Fig. 4 is a perspective view showing the structure of the motor armature main body.
  • the coil winding 20 is fixed in the winding groove 11 of the magnetic permeable member 10 by a wedge 30, and includes a main body winding 21 located in the winding groove 11 and end windings 22 and 23 at both axial ends of the motor.
  • the coil windings are tightly held in the winding slots 11 by the wedges 30, there is still a large amount of gap between the coil windings 20 and between the coil windings 20 and the inner walls of the winding slots 11.
  • the slot wedge 30 does not completely seal the slot of the winding slot 11, and therefore there is a radial gap between the slot of the winding slot 11 and the slot wedge 30.
  • wind turbines are placed outdoors, they are subject to wind and rain. In particular, wind turbines installed at sea are more susceptible to salt spray.
  • the insulating film of the coil winding and the insulating layer such as the slot insulation in the winding slot are abraded by electromagnetic vibration and mechanical vibration, and are also subjected to heat and aging. Therefore, in order to ensure the insulation performance of the motor armature, it is also necessary to encapsulate the coil winding and its adjacent components with an insulating resin to form a tight and firm whole.
  • the motor armature In order to improve the anti-corrosion performance and insulation performance of the motor armature, the motor armature is usually immersed, and the liquid armature of the motor armature and the magnet core is filled with a liquid filling material such as insulating varnish or insulating glue.
  • the currently used dip coating process is a secondary dipping process belonging to the thermal immersion process, for example, a vacuum pressure dipping process (referred to as a VPI process).
  • VPI process vacuum pressure dipping process
  • the liquid fill material flow out of the stator motor armature as little as possible.
  • FIG. 5 is a schematic illustration of a vacuum pressure impregnation process motor armature in a rotationally roasted state after dipping in accordance with the prior art.
  • the motor is an outer rotor inner stator configuration in which the motor armature 100 is placed axially horizontally.
  • the liquid filling material in the winding groove 11 flows not only outwardly along the outlets at both axial ends of the winding groove 11, but also along the notches of the wedge 30 and the winding groove 11. The gap between them drops down.
  • the liquid filling material in the winding groove 11 does not flow radially outward along the notch, it will flow outward along the outlets at both axial ends.
  • the liquid filler cannot be effectively prevented from flowing out from the slot (slot) in the radial direction, and along the axial direction.
  • the direction flows outward from the axial ends of the winding slot, resulting in a lack of filling of the liquid filling material in the motor armature 100, and a large amount of voids exist on the surface of the ferromagnetic boundary, especially the surface of the ferromagnetic boundary is small and the paint layer is thin.
  • the object of the present invention is to provide a process equipment for suppressing the outflow of a liquid filling material of a motor armature, which improves the filling rate of the filling and impregnation of the filler after the varnishing, so as to effectively form a seal between the motor armature and the air interface area.
  • the protection system reduces the risk that the motor armature is retained by moisture and water intrusion and improves insulation reliability.
  • a process apparatus for seal curing after a liquid filler dipping process for a motor armature the motor armature including a magnetic conductive component and a coil winding fixed to the magnetic conductive component
  • the motor armature has a body cavity, the motor armature is impregnated with a liquid filler, and is placed horizontally horizontally in the process equipment, the process equipment comprising: a gas flow supply unit, supplying heat and pressure Airflow; a main body internal choke unit, the main body internal choke unit is disposed in the main body cavity, generates an upwardly blown pressure airflow, impacts the motor armature, and clamps the liquid filler on the motor armature to droop And dripping.
  • the conventional rotary baking curing process improves the filling rate of the immersion varnish after immersion paint, and firstly block the gap of the natural lining of the insulating varnish during the heat curing process, and increase the boundary to prevent the intrusion of moisture and other media.
  • the oxygen, moisture and water in the air are not easily invaded into the insulation of the tank, which can delay the aging process of the insulation system. Reduce the risk of moisture and moisture intrusion in the motor and improve insulation reliability.
  • Figure 1 is a schematic view of a motor armature of a wind power generator
  • FIG. 2 is a perspective view showing a partial structure of a motor armature of a wind power generator
  • Figure 3 is a partial cross-sectional view of a winding slot of a motor armature of a wind power generator
  • Figure 4 is a perspective view showing the structure of the motor armature
  • Figure 5 is a schematic view showing the motor armature in a rotary drying state according to the prior art insulation treatment process
  • Figure 6 is a schematic illustration of a process apparatus for impregnating a liquid fill of a motor armature in accordance with a first embodiment of the present invention
  • FIG. 7 and 8 are schematic views showing the flow of a turbulent airflow formed in a process equipment according to an embodiment of the present invention.
  • 9A, 10A and 11A are cross-sectional views of an airflow accelerator in a process equipment according to an embodiment of the present invention.
  • FIGS. 9B, 10B and 11B are perspective views of the variable cross-section flow paths of Figs. 9A, 10A and 11A, respectively;
  • FIG. 12 is a schematic view showing another arrangement structure of an airflow accelerator according to an embodiment of the present invention.
  • FIGS. 13-16 are schematic structural views of a main unit internal choke unit according to a first embodiment of the present invention.
  • Figure 17 is an exploded perspective view showing a process equipment according to a first embodiment of the present invention.
  • Figure 18 is a schematic view showing the operation state of the process equipment according to the first embodiment of the present invention.
  • Figure 19 is a block diagram showing the structure of a main internal internal choke unit according to a second embodiment of the present invention.
  • Figure 20 is a view showing another arrangement of the internal choke unit of the main body according to the second embodiment of the present invention.
  • Figure 21 is a cross-sectional view of a main body internal choke unit according to a second embodiment of the present invention.
  • Figure 22 is an exploded perspective view showing a process equipment according to a second embodiment of the present invention.
  • Figure 23 is a schematic view showing the operation state of the process equipment according to the second embodiment of the present invention.
  • Embodiments of the present invention provide a process apparatus for suppressing outflow of liquid fill material in a cylindrical radial porous body structure component and enhancing solidification of the liquid fill material.
  • the motor is electrically
  • a high-pressure airflow is formed between the pivotal and air-crossing regions, between the wedge and the radial gap of the magnetically permeable member, and the air-crossing region, and the applied high-pressure airflow can overcome the centrifugal force of the liquid filler by gravity and the rotating baking method, thereby Pressure sealing is used to construct a sealing protection system to prevent the liquid filling material from being excessively lost during the rotating baking process, thereby forming an air pocket inside the motor armature to improve the filling fullness.
  • the high-speed airflow is obtained by means of the variable-section passage to pressure-seal the leakage gap of the motor armature, so that the ferromagnetic boundary of the motor armature has the radial direction of the insulating paint which prevents the primary dipping after vacuum pressure dipping.
  • the air flow is blown upward to prevent the surface of the motor armature from dripping down.
  • the airflow carries heat, heating the motor armature at both the inner and outer surfaces of the armature of the motor can accelerate the solidification of the liquid filler.
  • Fig. 6 is a schematic view showing a process equipment for rotational bake of a motor armature according to a first embodiment of the present invention.
  • the process equipment according to the first embodiment of the present invention includes an airflow supply unit and a main body lower turbulence unit, and an air flow duct connected between the airflow supply unit and the main body turbulence unit.
  • the motor armature 100 is placed axially horizontally in a process equipment according to an embodiment of the present invention, and a main body lower choke unit is disposed at a lower portion of the motor armature 100 and forms a gas at a lower portion of the motor armature 100.
  • High pressure accumulator chamber 268 High pressure accumulator chamber 268.
  • the airflow supply unit heats and presses a gas (for example, air) to supply to a lower turbulence unit of the main body, and the lower turbulence unit of the main body supplies a high-pressure hot airflow to a lower side of the motor armature 100 at the motor armature 100.
  • a high pressure airflow collecting region is formed in the lower gas accumulating chamber 268, and a pressure seal is formed on the liquid filling material from the lower portion of the motor armature 100 to prevent the liquid filling material from flowing out of the internal space of the motor armature 100, thereby preventing the liquid filling material from being blocked.
  • the surface of the motor armature is drooping and falling.
  • the airflow supply unit includes a compressor 210, a main heater 220, a splitter bus 230, a splitter branch 240, and the like.
  • the main body choke unit includes a gas distribution chamber 250 and an airflow accelerator 260, and the controller 200 is equipped with the process equipment. Take overall control.
  • the heated and pressurized gas stream processed by the compressor 210 and the main heater 220 enters the splitter main pipe 230, and then flows into the gas distribution chamber 250 from different positions through the plurality of split pipe branches 240.
  • the air distribution chamber 250 and the air flow accelerator 260 are disposed in a circular arc shape, wrapped around the lower portion of the motor armature 100, preferably in a range exceeding 180 degrees around the lower portion of the motor armature 100, that is, covering at least the 3 o'clock position to 9 The clock position.
  • the air distribution chamber 250 may be surrounded by a circular arc plate and a baffle disposed at an end of the circular arc plate to form a circular arc shaped cavity, and the branching branch pipe 240 is evenly arranged on the outer side of the circular arc shaped cavity along the circumferential direction, and
  • the arcuate cavities are internally communicated such that the airflow delivered from each of the diverting manifolds 240 is converged within the interior of the plenum 250.
  • the radially inner opening of the plenum 250 faces the airflow accelerator 260 and is in direct communication with the airflow accelerator 260.
  • the airflow accelerator 260 forms a high-speed jet after the gas converging in the gas distribution chamber 250 is adjusted in direction and increased in flow rate, and is ejected in the radial direction onto the outer surface of the motor armature 100 as indicated by an arrow in FIG.
  • the fluid accumulating chamber 268 is formed between the outlet of the airflow accelerator 260 and the lower surface of the motor armature 100, thereby forming a gas pressure sealing environment on the surface of the motor armature 100, forming a pressure seal on the slit opening of the liquid filling material.
  • the liquid having a falling tendency acts as a lifting force to prevent the liquid filling material from flowing out and falling from the motor armature 100.
  • FIGS. 7 and 8 illustrate flow diagrams of airflow in a process equipment in accordance with an embodiment of the present invention.
  • the gas flow energy is converted into stagnation pressure energy, which is sufficient for the outflow and dripping of the liquid filler.
  • the stagnation pressure creates a pressure block on the gap in the motor armature, thereby preventing the liquid filling material from flowing out and dripping.
  • the main body internal choke unit 300 may be disposed in the main body cavity of the motor armature 100, and the main body internal choke unit 300 forms an upwardly blown airflow, and the airflow acts on the magnetic conductive member 10. On the surface, the fluid kinetic energy is converted into pressure energy, which prevents the surface paint on the magnetically permeable component from dripping.
  • the radial vent hole 12 is provided in the magnetic conductive member 10 of the motor armature 100
  • a part of the airflow injected to the lower surface of the motor armature 100 passes through the radial vent hole 12 into the motor armature 100.
  • the main body cavity passes through the inner cavity of the motor armature 100 and then passes through the upper radial vent hole 12 again, and then flows to the outside of the motor armature 100. Since the overall flow path of the radial venting opening 12 of the magnetically permeable member 10 is small, a pressure accumulating region is formed between the lower portion of the motor armature 100 and the airflow accelerator 260, and the region is always maintained at a high pressure state by subsequent flow.
  • an impact force or a pressure is formed on the liquid filling material injected into the motor armature 100, and the liquid filling material is continuously blocked from the lower portion in the radial inward direction to prevent the liquid filling material from flowing out of the winding groove 11, so that the liquid filling material
  • the internal gap of the motor armature 100 is filled to avoid defects such as holes due to excessive loss of the liquid filler, and the filling rate and fullness of the liquid filler in the magnetic flux component groove are improved.
  • the airflow carries heat, while the impact motor armature 100 and the shuttle pass through the motor armature 100, the motor armature 100 and the liquid filling material are heated to cause the liquid filling material to become thick and lose fluidity. Block the gaps on the motor armature.
  • the gas flow is within the optimal curing temperature range of the liquid filler, facilitating the liquid filler to solidify as quickly as possible, and integrating with the motor armature components.
  • the airflow is impinged (sprayed) by the main body internal choke unit 300 to impinge (inject) the inner cavity of the motor armature 100 and the airflow passes through the radial vent hole 12 of the motor armature 100, it is possible to pass not only the airflow from the motor armature 100
  • the external heating of the motor armature 100 can also simultaneously heat the magnetically permeable member inside the motor armature 100, thereby rapidly heating the motor armature 100, accelerating the viscosity of the liquid filling material, and effectively preventing liquid filling. Outflow.
  • 9A, 10A, and 11A respectively show cross-sectional schematic views of a gas flow accelerator 260 taken in the radial direction, in accordance with various embodiments of the present invention.
  • 9B, 10B and 11B are perspective views showing one of the jet channels (corresponding to portions A, B, and C, respectively) of Figs. 9A, 10A, and 11A, respectively.
  • the airflow accelerator 260 may include a plurality of accelerating columns 261 that are cylinders extending in the axial length direction of the motor armature 100.
  • the lengths of the plurality of acceleration columns 261 are arranged along the axial direction of the motor armature 100, and are arranged in a substantially semicircular shape around the lower outer circumference of the motor armature 100, and the adjacent two acceleration columns 261 are spaced apart by a predetermined distance, generally Form a semicircular fence.
  • An accelerating jet passage 262 in the radial direction is formed between the adjacent two cylinders 261.
  • the accelerating jet passage 262 is a variable cross-sectional passage, and a throat 265 is formed between the inlet 263 and the outlet 264 of the accelerating jet passage 262.
  • the cross-sectional area of the throat 265 is smaller than the cross-sectional area of the inlet 263 and/or the cross-sectional area of the outlet 264, thereby A nozzle is formed. Therefore, when the airflow flows through the throat 265 after flowing in from the inlet 263, it will be converted into a high-speed jet, and then flow out from the outlet 264, impacting the outer surface of the motor armature 100 in the radial direction.
  • the high velocity jet flowing from each of the accelerating jet passages 262 is generally vertical in the axial direction of the motor armature.
  • These accelerating jet passages 262 may be formed at one-to-one correspondence with the wedges 30 on the winding main body 21, so that a high-speed jet formed from the accelerating jet passages 262 can impinge exactly on each of the wedges 30 and its peripheral region, sealing The gap between the wedge 30 and the slot is blocked to obtain a better pressure sealing effect.
  • the cross section of the acceleration column 261 can be substantially polygonal. As shown in FIG. 9A, the cross section of the accelerating column 261 may be substantially drum-shaped, or alternatively, as shown in FIGS. 10A and 11A, the cross section of the accelerating column 261 is substantially in the shape of a melon. However, the sectional shape of the acceleration column 261 is not limited thereto as long as a variable sectional passage is formed between the adjacent two acceleration columns 261. In addition, the arrangement of the airflow accelerator 260 is not limited to the examples shown in FIGS. 9A, 10A, and 11A. As shown in FIG. 12, the acceleration post 261 may also be formed in a semi-annular shape extending along the outer circumferential direction of the motor armature 100.
  • a plurality of acceleration columns 261 are spaced apart along the axial direction of the motor armature 100.
  • a substantially semicircular annular jet passage is formed between the adjacent two accelerating columns 261, and the airflow accelerated by the annular jet passage impinges on the lower surface of the motor armature 100 (including the winding end) to prevent the liquid filler from flowing out. And dripping.
  • a pressure field acts on the surface of the motor armature to form a pressure plugging of the liquid filling material, and at the same time, the heat of the high temperature air current is used to rapidly heat the motor armature to make the liquid filling.
  • the material cures quickly. Therefore, in the case where the pressure field and the temperature field cooperate, the impregnation fullness of the filler can be effectively improved.
  • a gas recovery chamber 270 is further disposed at an upper portion of the motor armature 100, and the gas recovery chamber 270 can be in communication with the airflow supply unit to cause the recovered gas to undergo the next cycle.
  • an adsorption tower 275 may be provided to filter the recovered gas and then feed it to the compressor.
  • the airflow recovery chamber 270 collects the airflow passing through the motor armature 100 and pipes it to the adsorption tower 275 to remove toxic and harmful gases in the airflow, and separate combustible gases and the like. The combustible gas can be recycled and reused.
  • the purified air stream passing through the adsorption tower 275 can be separated into moisture by the water gas separator 276 and then sent to the compressor 210 to prevent the moisture from causing corrosion or damage to the compressor 210.
  • the separated water vapor can be used to preheat the new gas supplied to the compressor 210 through the partition wall heat exchanger.
  • a partition 274 may be disposed between the airflow accelerator 260 and the airflow recovery chamber 270 to separate the heated airflow from the recovery airflow in the circumferential direction.
  • the circumferential end portion of the semicircular cylinder of the plenum chamber 250 may be disposed outside the end portion of the outer cylinder of the airflow recovery chamber 270 in the circumferential direction, and separated by the intermediate partition, so that the airflow accelerator 260 is matched
  • the gas chambers 250 are in communication while being separated from the gas flow recovery chamber 270.
  • a gap 273 is provided between the inner edge of the partition 274 and the outer surface of the motor armature 100 to prevent the partition 274 from scraping the outer surface of the motor armature 100. Therefore, the high pressure gas in the accumulator chamber 268 formed on the lower surface of the motor armature 100 overflows from the gap 273 into the gas flow recovery chamber 270. In this case, the gas is continuously supplied to the accumulator chamber 268 by the operation of the compressor 210, and the high pressure state of the accumulator chamber 268 is maintained.
  • the gas in the pressure accumulating chamber 268 is also lost, and enters the airflow recovery chamber 270 through the radial vent hole.
  • the gas recovered in the gas recovery chamber 270 passes through the recovery line and enters the adsorption column 275 for the next cycle.
  • an airflow overflow buffer chamber 278 may be disposed between the airflow recovery chamber 270 and the motor armature 100.
  • the airflow overflow buffer chamber 278 may be disposed radially inward of the airflow recovery chamber 270 to accumulate airflow flowing out of the radial vents 12 of the motor armature 100 to reduce the airflow recovery chamber 270 and the lower accumulator chamber 268. The pressure difference between them reduces the amount of gas lost from the lower accumulator chamber 268 to better maintain the pressure in the lower accumulator chamber 268.
  • the airflow overflow buffer chamber 278 may be semi-annular and provided with a uniformly arranged overflow port, so that the airflow flowing outward from the radial air vents 12 of the motor armature is uniformly and slowly diffused into the airflow recovery chamber 270. It then enters adsorption column 275 through a recovery line.
  • a plurality of auxiliary heating means may be provided.
  • a first auxiliary heater may be disposed at an upper portion of the motor armature 100 to heat the motor armature 100 at an upper portion.
  • an electromagnetic induction heater an auxiliary heating device such as a radiation emitting device may be disposed on the upper portion of the motor armature.
  • the upper auxiliary heater may be disposed inside the airflow overflow buffer chamber 278.
  • the electromagnetic energy of the electromagnetic induction heater is converted into thermal energy on the surface of the magnetic conductive member 10 and the surface of the wedge 30 due to the skin effect, so that the magnetic conductive member 10 and the wedge 30 are
  • the outer surface first rises in temperature, lowering the surface energy of the liquid filler, causing the liquid to wet the surface of the magnetic conductive member 10 and the wedge 30, and solidifying and solidifying to form a bond with the surface of the magnetic conductive member 10.
  • the transmitted radiation emitting device can be an infrared radiant heater.
  • the wavelength of the infrared electromagnetic wave can be controlled such that the infrared radiant electromagnetic wave more easily penetrates the liquid filling material to reach the surface of the magnetic permeable member 10, and converts the electromagnetic energy into thermal energy for the magnetic permeable member 10 The surface is heated. It is also possible to provide a magnetic shield on the outside of the electromagnetic induction heater and the infrared radiant heater to prevent leakage of electromagnetic waves.
  • the lower portion of the motor armature is heated by a high-pressure hot air flow formed by the turbulence unit at the lower part of the main body, and the inside of the magnetic conductive member is heated by the turbulence unit inside the main body, and at the same time, by providing an electromagnetic radiant heater and/or an infrared radiant heater,
  • the upper part of the motor armature is heated, a variety of heating sources, and a plurality of heating modes cooperate with the armature of the motor armature, so that the cylinder can heat up at the same time both internally and externally, while suppressing the outflow of the liquid filling material. Promotes rapid curing of liquid fillers.
  • a lower auxiliary heater may be provided in the airflow accelerator 260.
  • the acceleration column 261 may be a hollow structure in which a second auxiliary heater may be disposed, and the second auxiliary heater may be an electric heater.
  • the auxiliary heater may heat the acceleration column 261 to heat the airflow passing through the airflow accelerator 260 through the acceleration column 261.
  • the second auxiliary heater may also be disposed on the outer surface of the acceleration column 261, for example, an electric heating film is disposed on the side surface of the acceleration column 261.
  • an air flow passage may be provided in the acceleration column 261 to introduce a combustible gas into the air flow passage to combust the combustible gas in the air flow passage to heat the acceleration column 261.
  • the flammable gas that is introduced may be a combustible gas recovered from the adsorption tower 275, thereby achieving comprehensive utilization of energy, saving energy and reducing emissions.
  • the main body internal choke unit 300 includes an axial flow fan, and an upwardly blown airflow is formed by the axial flow fan to pressure-seal the paint on the upper portion of the inner wall of the motor armature 100 to prevent falling.
  • the main body internal turbulence unit 300 blows the airflow entering from the lower radial venting opening 12 upward, so that the airflow passes through the upper radial venting opening 12 and enters the airflow recovery. In cavity 270.
  • the cylinder itself can be rapidly warmed up.
  • the main body internal choke unit 300 comprises at least one axial fan unit.
  • the axial fan unit may include an axial fan or a multi-stage axial fan.
  • the axial fan unit is a multi-stage axial fan as an example, the multi-stage axial fan includes a first axial fan 310 and a second axial fan that are coaxially disposed. 320.
  • the second axial fan 320 is disposed at a lower portion of the first axial fan 310, and the drive motor 330 is disposed therebetween to simultaneously drive the first axial fan 310 and the second axial fan 320.
  • the diameter of the impeller of the first axial fan 310 is smaller than the diameter of the impeller of the second axial fan 320.
  • the drive motor 330 may be a high temperature resistant furnace motor.
  • a plurality of multi-stage axial flow fans are arranged along the axial direction of the motor armature 100, and may be disposed only in an area corresponding to a straight line portion of the coil winding of the motor armature 100 (as shown in FIG. 7), or may be disposed in the slave
  • the end winding 22 at one end in the axial direction is the other end winding 23 at the other end in the axial direction (as shown in Fig. 8).
  • the airflow accelerated by the airflow accelerator 260 not only impacts (or blows) the region corresponding to the wedge 30 but also impacts the end windings 22 and 23 at both ends to simultaneously align with the end windings.
  • the liquid filling liquid performs airflow sealing and pressure lifting, and simultaneously heats the root of the end winding, so that the liquid filling material at the axial end of the winding groove is heated to be solidified and solidified, and the fluidity is lost, thereby blocking
  • the outflow slit of the liquid filling material is avoided to prevent the internal solidified liquid filling material from flowing out. Therefore, it is possible to simultaneously prevent radial loss and axial loss of the liquid filler.
  • the multi-stage axial flow fan is disposed in the inner cavity of the motor armature 100
  • a negative pressure is more likely to be formed in a region corresponding to the central axis of the impeller of the axial flow fan, and therefore,
  • the negative pressure formed at the 6 o'clock position of the motor armature 100 is much higher than the negative pressure generated at the 3 o'clock and 9 o'clock positions, so that the air flow at the 6 o'clock position is more easily drawn by the axial fan 310. Suck. Therefore, in order to prevent the airflow from being unbalanced, the shunt 340 is disposed at the lower portion of the first axial fan 310.
  • FIGS. 13 and 14 are cross-sectional views of the multi-stage axial flow fan seen along the axial direction of the motor armature 100.
  • the flow divider 340 has a circular arc shape in cross section, and is disposed around the inner circumferential surface of the motor armature 100 to guide the airflow to the suction port of the second axial flow fan 320 in the radial direction, thereby reducing The difference in airflow pressure in the circumferential direction near the small suction port.
  • the impellers of the first axial fan 310 and the second axial fan 320 are planar impellers
  • the diverter 340 includes a splitter circular arc plate 341 and a splitter cascade 342.
  • the flow divider 340 is disposed above the inner circumferential surface of the motor armature 100.
  • the splitter circular arc plate 341 is formed in a circular arc shape, and is provided with an air flow inlet to guide the air flow in the radial direction to the splitter cascade 342.
  • the splitter cascade 342 includes a plurality of grids, the longitudinal direction of which is arranged along the axial direction of the motor armature 100, and the width direction of the plurality of grids is arranged along the radial direction of the motor armature 100, thereby A radial passage is formed between the grid plates.
  • the splitter circular arc plate 341 may be provided in two, which are respectively disposed at the front end and the rear end of the splitter cascade 342. Through the flow divider 340, the pressure of the airflow in each direction can be uniformized.
  • the impeller of the first axial flow fan 310 and the impeller 325 of the second axial flow fan may be spherical spherical impellers, and the convex arcuate surface faces the inner circumferential surface of the motor armature 100.
  • the splitter 340 may only include the splitter cascade 342.
  • a radial passage is formed between the splitter cascades 342 to adjust the airflow to a centripetal airflow.
  • a plurality of multi-stage axial fans may be supported together by a support rod 370.
  • the support bar 370 may be provided with a bracket, and the multi-stage axial flow fan 300 may be supported on each of the brackets.
  • a plurality of multi-stage axial fans 300 may be placed together in or removed from the inner cavity of the motor armature 100 by a robot arm.
  • end circular baffles 371 and 372 may be provided at both ends of the support rod 370 for sealing the shaft of the motor armature 100 at both axial ends.
  • the inner space avoids the turbulent airflow in the inner cavity of the motor armature and the turbulent airflow at the end of the motor armature.
  • 15 and 16 show a front view and a top view, respectively, of a multi-stage axial flow fan disposed on a support rod 370.
  • the necessity of suppressing the outflow and dripping of the liquid filler is mainly at the initial stage of baking. After the liquid filling liquid is gradually solidified, the main body internal turbulence unit 300 can be taken out from the shaft of the motor armature by the robot arm, thereby Reduce the resistance of the heated airflow.
  • the process equipment may further include a body end choke unit 500.
  • the main body end turbulence unit 500 may be two, respectively disposed at two ends of the motor armature 100 for blowing heated and pressurized airflow to the end windings 22 and 23 to prevent the liquid filling material in the end winding from flowing out.
  • the axial end outlet of the winding groove is blocked, and the liquid filling material at the end of the winding is accelerated, and the axial end outlet of the winding groove is blocked in time.
  • Figure 17 shows an exploded view of the process equipment in accordance with an embodiment of the present invention
  • Figure 18 shows a schematic view of the operational state of the process equipment in accordance with an embodiment of the present invention.
  • the main body end choke unit 500 has a cylindrical structure as a whole, and includes an outer cylinder 510 and an inner cylinder 520, and an annular airflow passage is formed between the outer cylinder 510 and the inner cylinder 520. 512, an airflow return passage 513 is formed inside the inner cylinder 520.
  • the airflow flows from the airflow conveying passage 512 to the winding end portion in the axial direction. After the end of the winding, the direction is changed to flow in the radial direction, and then enters the inner cylinder 520, from the airflow return passage 513 in the inner cylinder 520. After flowing out axially, it enters the adsorption tower 275.
  • the length of the outer cylinder 510 is greater than the length of the inner cylinder 520 such that the end of the outer cylinder 510 surrounds the outer circumferential surface of the end winding.
  • An annular airflow diverter 530 may also be formed on the end of the outer cylinder 510, and a portion of the airflow transported along the airflow transport passage 512 flows along the inner wall of the outer cylinder 510 to the annular airflow splitter 530, and the airflow direction Change from axial to radial direction.
  • the flow of air that is changed to the radial direction is capable of radially blocking the remaining axially flowing airflow, preventing the axially flowing airflow from flowing out through the gap between the end choke unit 500 and the winding ends.
  • the annular airflow splitter 530 covers the axial end of the wedge, so that the axially impinging airflow in the airflow passage 512 can block the axial end slit of the winding slot and change to a diameter.
  • the portion of the flow to the flow forms a radial pressure seal at the end of the winding slot.
  • the annular flow splitter 530 includes a radial rib 521 formed at an end of the outer cylinder 510 and an annular baffle 522 disposed at an inner end of the radial rib 521.
  • the radial rib 521 extends radially inward from the end of the outer cylinder 510 by a predetermined length, and the annular baffle 522 is spaced apart from the outer cylinder 510 by a predetermined distance so that the air flow from the outer cylinder 510 is in the air passage 512 A small portion of the airflow impinging along the axial direction enters the annular gap. Since the annular air deflector 522 is provided with an air flow outlet, the portion of the air flow entering the annular gap flows radially inward.
  • the airflow impinging on the ends of the windings in the axial and radial directions converges at the ends of the windings to form a high pressure converging region that prevents the liquid fill material in the winding slots from flowing out of the ends of the winding slots.
  • the airflow is heated at the same time as the high-pressure plugging of the liquid filler, and the root of the winding is heated to promote the liquid filler at the end of the winding slot to be solidified first, and the outlet of the wedge end is blocked in time.
  • the heated and pressurized air flow may be supplied to the main body end choke unit 500 by the air flow supply unit.
  • FIG. 19-23 are schematic views of process equipment in accordance with a second embodiment of the present invention.
  • the process equipment according to the second embodiment of the present invention differs from the first embodiment mainly in the structure of the choke unit inside the main body.
  • the main body internal turbulence unit 300 includes a plurality of multi-stage axial flow fans
  • the main body internal turbulence unit 300 includes a plurality of centrifugal blower units 600.
  • the axial direction of the plurality of centrifugal fan groups 600 is parallel to the axial direction of the motor armature 100.
  • the centrifugal fan assembly 600 includes two centrifugal fans 610 and 620 disposed back to back.
  • the airflow in the lower portion of the centrifugal fan assembly 600 enters the centrifugal fans 610 and 620 in the radial direction and then flows upward in the radial direction, passing through the radial vents through the magnetically permeable members and windings.
  • the heating airflow is traversed from the lower part of the motor armature to the main body cavity of the motor armature, and then passes through the upper part of the motor armature again, strengthening the sealing of the liquid filling material.
  • the heat exchange accelerates the solidification of the liquid filler, and the heat transfer to the motor armature is reduced to zero.
  • a set of centrifugal wind turbines or sets of centrifugal fans can be provided. Since a negative pressure is easily formed at a position between two adjacent centrifugal fans, the airflow is more easily moved upward from the position into the radial vent. Therefore, in order to uniformly pass the airflow through the radial vents, a partitioning plate 630 may be provided between adjacent centrifugal fans to separate the airflows on both sides. Similarly, the centrifugal fan unit 600 can be placed inside or removed from the motor armature 100 via the support rod 370.
  • the centrifugal fan assembly 600 can also include a volute 640 having a flow guiding structure.
  • FIG. 21 shows an axial cross-sectional view of the centrifugal fan assembly 600. As shown in FIGS. 19, 20 and 21, a lower portion of the upper portion of the volute 640 is provided with a flow guiding structure, and the volute 640 guides the air flow to the suction port of the centrifugal fan at the lower portion of the centrifugal fan, and is at the upper portion of the centrifugal fan.
  • a flow guiding arc plate may be disposed at the airflow discharge port, and a grid-shaped exhaust port may be opened on the flow guiding arc plate.
  • the centrifugal fan is placed closer to the lower part of the inner armature of the motor.
  • the heating temperature may be as high as 180 degrees. Therefore, the motor that drives the fan of the choke unit inside the main body can be a high-temperature furnace motor. Further, as shown in FIG. 23, the drive motor may be wrapped with a heat insulating material 570, and a cooling system 571 is provided to cool the drive motor.
  • the support rod 370 supporting the centrifugal fan unit may be an extension of the rotating shaft of the centrifugal fans 610 and 620, and the support rod 370 is further supported in the inner cylinder 520 by the brackets 380 and 390, and driven
  • the motor 566 is disposed on the end of the support rod 370 and is stably supported by the brackets 380 and 390.
  • the main internal choke unit can be removed by the robot arm.
  • a track may be provided in the inner cylinder 520 to facilitate the overall insertion and removal of the choke unit inside the body.
  • the process equipment according to an embodiment of the present invention can perform drying and curing after the motor armature is once immersed and twice immersed.
  • the concept of the present invention can be applied to any device that requires insulation treatment in addition to the motor armature.
  • an optical imaging system 80 can be disposed beneath the motor armature, the optical imaging system 80 including a camera disposed below or inside the motor armature.
  • a camera can be mounted in an area of the motor armature corresponding to the slot wedge to monitor the state in which the liquid filling material flows out and drops from the slit opening at the slot wedge.
  • the camera can be placed in the area of the motor armature from the 3 o'clock position to the 9 o'clock position.
  • the liquid filling system 80 monitors the drooping and dripping state of the liquid filling material on the motor armature in real time, and the controller can control the pressure of the supplied gas based on the monitoring data, and/or adjust the temperature of the supplied gas. For example, when it is found that the liquid hangs downward, the pressure of the supplied air flow can be increased to bring the liquid droplets into a state of being adsorbed onto the surface of the motor armature.
  • a high-speed airflow is obtained by means of a variable-section passage to perform airflow or pressure sealing on the radial gap opening on the winding, thereby overcoming the centrifugal force of the insulating paint by gravity and the conventional rotary baking method, and preventing The drop of the insulating varnish even leaks out from the slit, so that the conventional ferromagnetic boundary (for example, laminated core) structure of the motor armature has the dual function of preventing the radial loss and axial loss of the insulating varnish after one dipping.
  • the dripping or drying process after the vacuum pressure impregnation process firstly blocks the gap of the liquid filler naturally lost, thereby avoiding the liquid filling material (such as the insulating paint) in the conventional rotary baking curing process.
  • radial loss and axial loss along the ferromagnetic boundary which can improve the filling immersion rate of the filling medium after varnishing, increase the boundary to prevent the intrusion of moisture and other media, and make the oxygen in the air , moisture and water are not easy to invade the inside of the slot insulation, which can delay the aging process of the insulation system and prolong the service life of the motor.
  • the insulation treatment process of the motor armature (such as the VPI process) provided by the embodiment of the present invention axially axially the motor during the operation of the winding end and the gap between the wedge and the magnetic conductive component to prevent the liquid filler from escaping Horizontally placed in the curing cylinder, the positive pressure high-temperature airflow converges in the gathering pressure chamber to form a sealed airflow (fluid) to block the lower part of the winding, and the wedge and the magnetic conductive component are blocked by the centripetal jet and the gravity field mechanical balance airflow sealing. The fluid at the radial gap is lost.
  • an annular pressure sealing airflow can be formed at the axial end of the motor armature, and an upwardly impinging high-temperature shuttle airflow is formed inside the motor armature to heat the winding end and the magnetic conductive component to promote the liquid filling material. Curing as soon as possible.
  • Embodiments of the present invention provide a high temperature gas flow to a motor armature while providing a plurality of auxiliary heaters, for example, an electric heater is disposed in an outer surface or an inner cavity of the air flow accelerator, and a combustible gas is combusted in a lumen of the air flow accelerator, Or an electromagnetic induction heater, an infrared radiant heater, or the like is disposed above the motor armature to form a selective radiant heat source for various structural components (magnetic conductive members and windings) of the rotor or stator surface (convex or concave) of the motor.
  • auxiliary heaters for example, an electric heater is disposed in an outer surface or an inner cavity of the air flow accelerator, and a combustible gas is combusted in a lumen of the air flow accelerator, Or an electromagnetic induction heater, an infrared radiant heater, or the like is disposed above the motor armature to form a selective radiant heat source for various structural components (magnetic conductive
  • the electromagnetic vortex generator cooperates with the high-speed gas to perform forced heat release (convection heat release, radiation heat release) and excitation heat energy (electromagnetic wave) at the interface between the liquid and the solid various tissues, and the multiple capability fields cooperate to improve the liquid filling.
  • forced heat release convection heat release, radiation heat release
  • excitation heat energy electromagnettic wave
  • the wetting of the contact surface increases the adhesion between the solid-liquid interface, prevents more liquid loss, improves the filling fullness rate, and improves the insulation performance and bonding strength of the motor armature.
  • the rotary drying of the motor armature is described in detail as an example, this does not mean that the process equipment according to an exemplary embodiment of the present invention is limited to impregnation and drying of the motor armature.
  • the treatment can be applied to various similar processes that require drying and curing after the impregnation process. For example, it can be used in a treatment process for insulating the transformer structure, thereby suppressing the outflow of the liquid filler in the porous structural member, and improving the filling rate of the filler.

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  • Manufacturing & Machinery (AREA)
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Abstract

Process equipment for sealing and curing a liquid filler of a motor armature after impregnation. The motor armature (100) comprises a magnetically permeable member (10) and a coil winding (20) fixed on the magnetically permeable member (10). The motor armature (100) has an inner body cavity. The motor armature (100) is impregnated with a liquid filler, and is axially and horizontally placed in the process equipment. The process equipment comprises: an airflow supply unit for supplying heated and pressurized airflow; and an internal body choking unit (300) provided in the inner body cavity to generate upward pressure airflow to impact the motor armature (100) and choke the drop and dripping of the liquid filler on the motor armature (100). The process equipment can effectively block the liquid filler after an impregnation process to avoid excessive loss of the liquid filler, thereby enhancing the filling fullness of the motor armature, and improving the insulating property and service life of the motor armature.

Description

用于电机电枢的液体填充料浸渍后密封固化的工艺装备Process equipment for sealing and solidifying liquid filler after impregnation of motor armature 技术领域Technical field
本发明涉及电机技术领域,更具体地讲,涉及用于使电机的电机电枢的液体填充料浸渍工艺后密封和固化的工艺装备。Field of the Invention This invention relates to the field of electrical machinery and, more particularly, to a process apparatus for sealing and curing a liquid filler impregnation process for a motor armature of an electric machine.
背景技术Background technique
以定子为例,如图1-3所示,电机电枢100包括导磁部件10和线圈绕组20,在导磁部件10上设置有绕组槽11,线圈绕组20嵌入在绕组槽11内,并在绕组槽11的槽口安装槽楔30来将线圈绕组20固定在绕组槽11内。Taking the stator as an example, as shown in FIGS. 1-3, the motor armature 100 includes a magnetic conductive component 10 and a coil winding 20, and a winding slot 11 is disposed on the magnetic conductive component 10, and the coil winding 20 is embedded in the winding slot 11, and A wedge 30 is attached to the notch of the winding groove 11 to fix the coil winding 20 in the winding groove 11.
图4示出了电机电枢主体的立体结构示意图。如图4所示,线圈绕组20通过槽楔30固定在导磁部件10的绕组槽11内,包括位于绕组槽11内的主体绕组21以及位于电机轴向两端的端部绕组22和23。尽管通过槽楔30将线圈绕组紧密的压持在绕组槽11内,线圈绕组20之间以及线圈绕组20与绕组槽11的内壁之间仍然存在大量间隙。此外,槽楔30无法完全密封绕组槽11的槽口,因此,在绕组槽11的槽口处与槽楔30之间存在径向间隙。同时,在绕组槽11的两端存在轴向缝隙口。因此,缠绕了线圈绕组20的电机电枢形成为一种圆柱形多孔回转体结构。Fig. 4 is a perspective view showing the structure of the motor armature main body. As shown in Fig. 4, the coil winding 20 is fixed in the winding groove 11 of the magnetic permeable member 10 by a wedge 30, and includes a main body winding 21 located in the winding groove 11 and end windings 22 and 23 at both axial ends of the motor. Although the coil windings are tightly held in the winding slots 11 by the wedges 30, there is still a large amount of gap between the coil windings 20 and between the coil windings 20 and the inner walls of the winding slots 11. Furthermore, the slot wedge 30 does not completely seal the slot of the winding slot 11, and therefore there is a radial gap between the slot of the winding slot 11 and the slot wedge 30. At the same time, there are axial slit openings at both ends of the winding groove 11. Therefore, the motor armature around which the coil winding 20 is wound is formed into a cylindrical porous body structure.
由于风力发电机组设置在户外,经受风吹雨淋,尤其是,安装在海上的风力发电机,更容易受到盐雾的侵袭腐蚀。除此之外,电机在运行过程中,线圈绕组的绝缘膜以及绕组槽内的槽绝缘等绝缘层会由于受到电磁振动和机械振动的冲击而磨损,同时还会经受发热而老化。因此,为了保证电机电枢的绝缘性能,还需要将线圈绕组与其相邻部件用绝缘树脂包封形成紧密坚固的整体。Because wind turbines are placed outdoors, they are subject to wind and rain. In particular, wind turbines installed at sea are more susceptible to salt spray. In addition, during the operation of the motor, the insulating film of the coil winding and the insulating layer such as the slot insulation in the winding slot are abraded by electromagnetic vibration and mechanical vibration, and are also subjected to heat and aging. Therefore, in order to ensure the insulation performance of the motor armature, it is also necessary to encapsulate the coil winding and its adjacent components with an insulating resin to form a tight and firm whole.
为了提高电机电枢的防腐性能和绝缘性能,通常对电机电枢采用浸渍处理,用绝缘漆或绝缘胶等液体填充材料填充电机电枢、导磁铁心中的孔隙。目前采用的浸漆处理工艺是属于热沉浸工艺的二次浸漆,例如,真空压力浸渍工艺(简称VPI工艺)。在浸漆的过程,希望液体填充料能够更好、更充分地渗透到电机电枢的各个缝隙中,尽量减少电机电枢中的孔隙。而在滴漆过 程中,希望液体填充料尽可能少地从定子电机电枢中流出。然而,由于在槽楔30与槽口之间存在径向缝隙口,在绕组端部位置存在轴向缝隙口,虽然在浸漆过程中,液体填充料能够进入到绕组槽11内,但是,在滴漆和烘干过程中,大量的液体填充料在重力以及离心力等力的作用下又会沿着径向和轴向从绕组槽11内流出。In order to improve the anti-corrosion performance and insulation performance of the motor armature, the motor armature is usually immersed, and the liquid armature of the motor armature and the magnet core is filled with a liquid filling material such as insulating varnish or insulating glue. The currently used dip coating process is a secondary dipping process belonging to the thermal immersion process, for example, a vacuum pressure dipping process (referred to as a VPI process). In the process of immersion paint, it is desirable that the liquid filler can penetrate into the various gaps of the motor armature better and more fully, and minimize the voids in the armature of the motor. During the dispensing process, it is desirable that the liquid fill material flow out of the stator motor armature as little as possible. However, since there is a radial gap between the wedge 30 and the slot, there is an axial gap at the end of the winding, although the liquid fill can enter the winding slot 11 during the dip coating process, but During the painting and drying process, a large amount of liquid filling material flows out of the winding groove 11 in the radial direction and the axial direction under the action of gravity and centrifugal force.
图5示出了根据现有技术的真空压力浸渍工艺电机电枢在浸漆后处于旋转烘焙状态的示意图。在图5所示的示例中,该电机为外转子内定子构造,在旋转烘焙过程中,电机电枢100轴向水平放置。当电机电枢100旋转到6点钟位置时,绕组槽11内的液体填充料不仅沿绕组槽11的轴向两端的出口向外流出,还会沿着槽楔30与绕组槽11的槽口之间的缝隙向下滴落。在12点钟位置,即使绕组槽11内的液体填充料不会沿着槽口沿径向向外流出,也会沿着轴向两端的出口向外流出。Figure 5 is a schematic illustration of a vacuum pressure impregnation process motor armature in a rotationally roasted state after dipping in accordance with the prior art. In the example shown in Figure 5, the motor is an outer rotor inner stator configuration in which the motor armature 100 is placed axially horizontally. When the motor armature 100 is rotated to the 6 o'clock position, the liquid filling material in the winding groove 11 flows not only outwardly along the outlets at both axial ends of the winding groove 11, but also along the notches of the wedge 30 and the winding groove 11. The gap between them drops down. At the 12 o'clock position, even if the liquid filling material in the winding groove 11 does not flow radially outward along the notch, it will flow outward along the outlets at both axial ends.
因此,在采用传统的绝缘处理工艺和工艺设备对电机电枢100进行绝缘处理的过程中,无法有效阻止液体填充料沿着径向方向从槽口(槽楔)处流出,以及沿着轴向方向从绕组槽的轴向两端向外流出,导致在电机电枢100内液体填充料填不满而存在大量空隙,尤其铁磁边界的表面上挂漆量小、漆层薄。在槽口部分,也难以在槽楔外周形成严格的密封圈,造成槽楔与导磁部件10的槽口硅钢片之间形成缝隙,潮气和水自然会沿着脱粘缝隙进入槽内破坏绝缘,为风力发电机组的运行带来安全隐患。Therefore, in the process of insulating the motor armature 100 by the conventional insulation treatment process and process equipment, the liquid filler cannot be effectively prevented from flowing out from the slot (slot) in the radial direction, and along the axial direction. The direction flows outward from the axial ends of the winding slot, resulting in a lack of filling of the liquid filling material in the motor armature 100, and a large amount of voids exist on the surface of the ferromagnetic boundary, especially the surface of the ferromagnetic boundary is small and the paint layer is thin. In the notch portion, it is also difficult to form a strict sealing ring on the outer circumference of the groove wedge, so that a gap is formed between the groove wedge and the notched silicon steel sheet of the magnetic conductive member 10, and moisture and water naturally enter the groove along the debonding gap to break the insulation. It poses a safety hazard for the operation of wind turbines.
发明内容Summary of the invention
本发明的目的在于提供一种用于遏制电机电枢的液体填充料出流的工艺设备,提高浸漆后填充料填充浸渍的饱满率,以在电机电枢与空气交接区域之间有效构筑密封防护体系,降低电机电枢受潮气和水侵入留存其中的风险,提高绝缘可靠性。The object of the present invention is to provide a process equipment for suppressing the outflow of a liquid filling material of a motor armature, which improves the filling rate of the filling and impregnation of the filler after the varnishing, so as to effectively form a seal between the motor armature and the air interface area. The protection system reduces the risk that the motor armature is retained by moisture and water intrusion and improves insulation reliability.
根据本发明的一方面,提供了一种用于电机电枢的液体填充料浸渍工艺后密封固化的工艺装备,所述电机电枢包括导磁部件和固定在所述导磁部件上的线圈绕组,所述电机电枢具有主体内腔,所述电机电枢浸渍有液体填充料,并且轴向水平地放置在所述工艺装备中,所述工艺装备包括:气流供应单元,供应加热加压的气流;主体内部扼流单元,所述主体内部扼流单元设置在所述主体内腔中,产生向上吹送的压力气流,冲击所述电机电枢,扼制 所述电机电枢上的液体填充料下垂和滴落。According to an aspect of the present invention, there is provided a process apparatus for seal curing after a liquid filler dipping process for a motor armature, the motor armature including a magnetic conductive component and a coil winding fixed to the magnetic conductive component The motor armature has a body cavity, the motor armature is impregnated with a liquid filler, and is placed horizontally horizontally in the process equipment, the process equipment comprising: a gas flow supply unit, supplying heat and pressure Airflow; a main body internal choke unit, the main body internal choke unit is disposed in the main body cavity, generates an upwardly blown pressure airflow, impacts the motor armature, and clamps the liquid filler on the motor armature to droop And dripping.
根据本发明的技术方案,能够降低浸漆后滴漆过程、传统旋转烘焙固化过程绝缘漆沿传统的铁磁边界(叠片导磁部件)的径向流失和铁磁边界的轴向流失,得以提高浸漆后绝缘漆填充浸渍的饱满率,并在加热固化过程中率先封锁住了绝缘漆自然流失的缝隙口,增加了边界阻止潮气和其它介质侵入的能力。使空气中的氧、潮气和水等不易侵入槽绝缘内部,可延缓绝缘体系老化过程。降低电机受潮气和水侵入存留其中的风险,提高绝缘可靠性。According to the technical solution of the present invention, it is possible to reduce the radial loss of the insulating paint along the traditional ferromagnetic boundary (the laminated magnetic conductive component) and the axial loss of the ferromagnetic boundary during the dripping process after the varnishing, the conventional rotary baking curing process Improve the filling rate of the immersion varnish after immersion paint, and firstly block the gap of the natural lining of the insulating varnish during the heat curing process, and increase the boundary to prevent the intrusion of moisture and other media. The oxygen, moisture and water in the air are not easily invaded into the insulation of the tank, which can delay the aging process of the insulation system. Reduce the risk of moisture and moisture intrusion in the motor and improve insulation reliability.
附图说明DRAWINGS
通过下面结合示例性地示出一例的附图进行的描述,本发明的上述和其他目的和特点将会变得更加清楚,其中:The above and other objects and features of the present invention will become more apparent from the written description of the accompanying drawings in the claims
图1是风力发电机的电机电枢的示意图;Figure 1 is a schematic view of a motor armature of a wind power generator;
图2是风力发电机的电机电枢的局部结构立体图;2 is a perspective view showing a partial structure of a motor armature of a wind power generator;
图3是风力发电机的电机电枢的一个绕组槽的局部截面图;Figure 3 is a partial cross-sectional view of a winding slot of a motor armature of a wind power generator;
图4是示出电机电枢结构的立体图;Figure 4 is a perspective view showing the structure of the motor armature;
图5是根据现有技术的绝缘处理工艺使电机电枢处于旋转烘干状态的示意图;Figure 5 is a schematic view showing the motor armature in a rotary drying state according to the prior art insulation treatment process;
图6是根据本发明第一实施例的用于使电机电枢的液体填充料浸渍固化的工艺设备的示意图;Figure 6 is a schematic illustration of a process apparatus for impregnating a liquid fill of a motor armature in accordance with a first embodiment of the present invention;
图7和图8是示出在根据本发明实施例的工艺装备中形成的扼流气流的流动示意图;7 and 8 are schematic views showing the flow of a turbulent airflow formed in a process equipment according to an embodiment of the present invention;
图9A、10A和11A是根据本发明实施例的工艺装备中的气流加速器的截面图;9A, 10A and 11A are cross-sectional views of an airflow accelerator in a process equipment according to an embodiment of the present invention;
图9B、10B和11B分别是图9A、10A和11A中变截面流道的立体示意图;9B, 10B and 11B are perspective views of the variable cross-section flow paths of Figs. 9A, 10A and 11A, respectively;
图12是示出根据本发明实施例的气流加速器的另一种布置结构示意图;FIG. 12 is a schematic view showing another arrangement structure of an airflow accelerator according to an embodiment of the present invention; FIG.
图13-16是根据本发明第一实施例的主体内部扼流单元的结构示意图;13-16 are schematic structural views of a main unit internal choke unit according to a first embodiment of the present invention;
图17是根据本发明第一实施例的工艺装备的分解示意图;Figure 17 is an exploded perspective view showing a process equipment according to a first embodiment of the present invention;
图18是根据本发明第一实施例的工艺装备的作业状态示意图;Figure 18 is a schematic view showing the operation state of the process equipment according to the first embodiment of the present invention;
图19是根据本发明第二实施例的主内内部扼流单元的结构示意图;Figure 19 is a block diagram showing the structure of a main internal internal choke unit according to a second embodiment of the present invention;
图20示出了根据本发明第二实施例的主体内部扼流单元的另一种布置 方式示意图;Figure 20 is a view showing another arrangement of the internal choke unit of the main body according to the second embodiment of the present invention;
图21是根据本发明第二实施例的主体内部扼流单元的截面图;Figure 21 is a cross-sectional view of a main body internal choke unit according to a second embodiment of the present invention;
图22是根据本发明第二实施例的工艺装备的分解示意图;Figure 22 is an exploded perspective view showing a process equipment according to a second embodiment of the present invention;
图23是根据本发明第二实施例的工艺装备的作业状态示意图。Figure 23 is a schematic view showing the operation state of the process equipment according to the second embodiment of the present invention.
具体实施方式Detailed ways
本发明的实施例提供了一种用于遏制圆筒形径向多孔回转体结构部件中的液体填充料出流并强化液体填充料固化的工艺装备。根据本发明的实施例的方案,在电机电枢(包括导磁部件和线圈绕组的多种组织部件)浸渍液体填充料之后轴向水平放置在工艺装备中进行旋转烘焙的过程中,在电机电枢与空气交接区域之间、槽楔与导磁部件径向缝隙和空气交接区域之间形成高压气流,施加的高压气流能够克服液体填充料受重力和旋转烘焙方法的离心力作用,从而对缝隙口进行压力封堵来构筑密封防护体系,防止液体填充料在旋转烘焙的过程中过度流失而在电机电枢内部形成气穴,提高填充的饱满度。同时,通过高压气流的托举功能,阻止电机电枢表面的挂漆向下流动和跌落,使得电机电枢表面形成较厚的防护覆层。Embodiments of the present invention provide a process apparatus for suppressing outflow of liquid fill material in a cylindrical radial porous body structure component and enhancing solidification of the liquid fill material. According to the solution of the embodiment of the present invention, after the liquid armature (including various magnetic components of the magnetic conductive component and the coil winding) is immersed in the liquid horizontally horizontally placed in the process equipment for the rotary baking process, the motor is electrically A high-pressure airflow is formed between the pivotal and air-crossing regions, between the wedge and the radial gap of the magnetically permeable member, and the air-crossing region, and the applied high-pressure airflow can overcome the centrifugal force of the liquid filler by gravity and the rotating baking method, thereby Pressure sealing is used to construct a sealing protection system to prevent the liquid filling material from being excessively lost during the rotating baking process, thereby forming an air pocket inside the motor armature to improve the filling fullness. At the same time, through the lifting function of the high-pressure airflow, the hanging paint on the surface of the motor armature is prevented from flowing downward and falling, so that a thick protective coating is formed on the surface of the motor armature.
根据本发明的一个实施例,借助变截面通道获得高速气流对电机电枢的泄露缝隙实施压力密封,使得电机电枢的铁磁边界具有在真空压力浸漆后阻止一次浸漆的绝缘漆径向流失、轴向流失的双重功能。According to an embodiment of the invention, the high-speed airflow is obtained by means of the variable-section passage to pressure-seal the leakage gap of the motor armature, so that the ferromagnetic boundary of the motor armature has the radial direction of the insulating paint which prevents the primary dipping after vacuum pressure dipping. The dual function of loss and axial loss.
根据本发明的另一个实施例,通过在电机电枢的主体内腔中设置气流驱动单元,向上吹送气流,阻止电机电枢的表面挂漆向下滴落。同时,由于气流携带热量,在电机电枢内表面和外表面同时对电机电枢进行加热,能够加速液体填充料的固化。According to another embodiment of the present invention, by providing an air flow driving unit in the main body cavity of the motor armature, the air flow is blown upward to prevent the surface of the motor armature from dripping down. At the same time, since the airflow carries heat, heating the motor armature at both the inner and outer surfaces of the armature of the motor can accelerate the solidification of the liquid filler.
下面,参照附图详细描述根据本发明的工艺设备和方法。Hereinafter, a process apparatus and method according to the present invention will be described in detail with reference to the accompanying drawings.
图6示出了根据本发明第一实施例的用于电机电枢进行旋转烘焙的工艺装备的示意图。Fig. 6 is a schematic view showing a process equipment for rotational bake of a motor armature according to a first embodiment of the present invention.
根据本发明第一实施例的工艺装备包括气流供应单元和主体下部扼流单元以及连接在气流供应单元和主体部扼流单元之间的气流管道。如图6所示,电机电枢100轴向水平地放置在根据本发明的实施例的工艺装备中,主体下部扼流单元设置在电机电枢100的下部,并在电机电枢100下部形成气体高压蓄压腔268。在工作过程中,气流供应单元将气体(例如空气)加热加压 后供应给主体下部扼流单元,主体下部扼流单元将高压热气流供应到电机电枢100的下侧,在电机电枢100的下部的气体蓄压腔268中形成高压气流汇聚区,从电机电枢100的下部对液体填充料形成压力密封,阻止液体填充料从电机电枢100的内部空隙中流出,阻止液体填充料从电机电枢的表面下垂和跌落。The process equipment according to the first embodiment of the present invention includes an airflow supply unit and a main body lower turbulence unit, and an air flow duct connected between the airflow supply unit and the main body turbulence unit. As shown in FIG. 6, the motor armature 100 is placed axially horizontally in a process equipment according to an embodiment of the present invention, and a main body lower choke unit is disposed at a lower portion of the motor armature 100 and forms a gas at a lower portion of the motor armature 100. High pressure accumulator chamber 268. During operation, the airflow supply unit heats and presses a gas (for example, air) to supply to a lower turbulence unit of the main body, and the lower turbulence unit of the main body supplies a high-pressure hot airflow to a lower side of the motor armature 100 at the motor armature 100. A high pressure airflow collecting region is formed in the lower gas accumulating chamber 268, and a pressure seal is formed on the liquid filling material from the lower portion of the motor armature 100 to prevent the liquid filling material from flowing out of the internal space of the motor armature 100, thereby preventing the liquid filling material from being blocked. The surface of the motor armature is drooping and falling.
如图6所示,气流供应单元包括压气机210、主加热器220、分流母管230、分流支管240等,主体部扼流单元包括配气室250和气流加速器260,控制器200对工艺装备进行整体控制。As shown in FIG. 6, the airflow supply unit includes a compressor 210, a main heater 220, a splitter bus 230, a splitter branch 240, and the like. The main body choke unit includes a gas distribution chamber 250 and an airflow accelerator 260, and the controller 200 is equipped with the process equipment. Take overall control.
经过压气机210和主加热器220处理的加热加压的气流进入分流母管230,然后通过多个分流支管240从不同位置流入配气室250。The heated and pressurized gas stream processed by the compressor 210 and the main heater 220 enters the splitter main pipe 230, and then flows into the gas distribution chamber 250 from different positions through the plurality of split pipe branches 240.
配气室250和气流加速器260按照圆弧形结构设置,包绕在电机电枢100的下部,优选为围绕电机电枢100的下部超过180度的范围,即,至少覆盖3点钟位置至9点钟位置。配气室250可以是通过圆弧板以及设置在圆弧板端部的挡板围绕成圆弧形腔体,分流支管240沿着圆周方向均匀地布置在圆弧形腔体的外侧,并与圆弧形腔体内部连通,使得从各个分流支管240输送的气流在配气室250的内部的汇流。配气室250的径向内侧开口面向气流加速器260,并与气流加速器260直接连通。气流加速器260将在配气室250中汇流的气体调整方向和提高流速后,形成高速射流,沿着径向方向喷射到电机电枢100的外表面上,如图6中的箭头所示。流体蓄压腔268形成在气流加速器260的出口与电机电枢100的下表面之间,从而在电机电枢100的表面形成气压密封环境,对液体填充料出流的缝隙口形成压力封堵,对有下落趋势的液体起到托举作用,阻止液体填充料从电机电枢100流出和下落。下面,结合图7和图8进行详细描述。The air distribution chamber 250 and the air flow accelerator 260 are disposed in a circular arc shape, wrapped around the lower portion of the motor armature 100, preferably in a range exceeding 180 degrees around the lower portion of the motor armature 100, that is, covering at least the 3 o'clock position to 9 The clock position. The air distribution chamber 250 may be surrounded by a circular arc plate and a baffle disposed at an end of the circular arc plate to form a circular arc shaped cavity, and the branching branch pipe 240 is evenly arranged on the outer side of the circular arc shaped cavity along the circumferential direction, and The arcuate cavities are internally communicated such that the airflow delivered from each of the diverting manifolds 240 is converged within the interior of the plenum 250. The radially inner opening of the plenum 250 faces the airflow accelerator 260 and is in direct communication with the airflow accelerator 260. The airflow accelerator 260 forms a high-speed jet after the gas converging in the gas distribution chamber 250 is adjusted in direction and increased in flow rate, and is ejected in the radial direction onto the outer surface of the motor armature 100 as indicated by an arrow in FIG. The fluid accumulating chamber 268 is formed between the outlet of the airflow accelerator 260 and the lower surface of the motor armature 100, thereby forming a gas pressure sealing environment on the surface of the motor armature 100, forming a pressure seal on the slit opening of the liquid filling material. The liquid having a falling tendency acts as a lifting force to prevent the liquid filling material from flowing out and falling from the motor armature 100. Hereinafter, a detailed description will be made with reference to FIGS. 7 and 8.
图7和图8示出了根据本发明实施例的工艺装备中气流的流动示意图。如图7和图8所示,从气流加速器260喷射的气流冲击在电机电枢100的下表面上之后,气流动能转换成滞止压力能,对液体填充料的出流和滴落形成足够的滞止压力,对电机电枢上的缝隙口形成压力封堵,从而遏制液体填充料向外流出和滴落。此外,根据本发明的实施例,还可在电机电枢100的主体内腔中设置主体内部扼流单元300,主体内部扼流单元300形成向上吹送的气流,气流作用在导磁部件10的内表面上时,流体动能转换成压力能,遏制导磁部件上的表面挂漆滴落。当在电机电枢100的下部以及电机电枢的主 体内腔中形成稳定的高压氛围后,能够对电机电枢100上的各个缝隙口形成稳定的压力封堵,在电机电枢100的下部、端部绕组22和23的下部以及电机电枢的主体内腔中形成压力气垫,最终形成向上的托举力,克服液体填充料受到的重力和离心力的作用,阻止液体填充料下垂和滴落。7 and 8 illustrate flow diagrams of airflow in a process equipment in accordance with an embodiment of the present invention. As shown in FIGS. 7 and 8, after the airflow injected from the airflow accelerator 260 impinges on the lower surface of the motor armature 100, the gas flow energy is converted into stagnation pressure energy, which is sufficient for the outflow and dripping of the liquid filler. The stagnation pressure creates a pressure block on the gap in the motor armature, thereby preventing the liquid filling material from flowing out and dripping. Further, according to an embodiment of the present invention, the main body internal choke unit 300 may be disposed in the main body cavity of the motor armature 100, and the main body internal choke unit 300 forms an upwardly blown airflow, and the airflow acts on the magnetic conductive member 10. On the surface, the fluid kinetic energy is converted into pressure energy, which prevents the surface paint on the magnetically permeable component from dripping. When a stable high-pressure atmosphere is formed in the lower portion of the motor armature 100 and the main body cavity of the motor armature, stable pressure sealing can be formed on each slit port on the motor armature 100, in the lower portion of the motor armature 100, A pressure air cushion is formed in the lower portion of the end windings 22 and 23 and the main body cavity of the motor armature, ultimately forming an upward lifting force that overcomes the effects of gravity and centrifugal force on the liquid filling material, preventing the liquid filling material from sagging and dripping.
此外,在电机电枢100的导磁部件10中设置有径向通风孔12的情况下,喷射向电机电枢100的下表面的气流的一部分穿过径向通风孔12进入电机电枢100的主体内腔中,穿过电机电枢100的内腔后再次穿过上部的径向通风孔12,然后流向电机电枢100外部。由于导磁部件10的径向通风孔12的总体流道较小,因此,在电机电枢100的下部与气流加速器260之间形成蓄压区,通过后续来流使得该区域始终保持为高压状态,从而对电机电枢100中灌注的液体填充料形成冲击力或压力,从下部沿径向向内的方向持续封堵液体填充料,防止液体填充料从绕组槽11内流出,使得液体填充料充满电机电枢100的内部缝隙,避免由于液体填充料过度流失而出现空穴等缺陷,提高液体填充料在导磁部件槽内的填充率和饱满度。另一方面,由于气流携带了热量,在冲击电机电枢100和穿梭通过电机电枢100的同时,对电机电枢100和液体填充料进行加热,促使液体填充料变稠而失去流动性,及时封堵电机电枢上的各个缝隙口。通过控制气流的温度,使得气流处于液体填充料的最佳固化温度范围内,促进液体填充料尽快固化,与电机电枢部件接合为一体。Further, in the case where the radial vent hole 12 is provided in the magnetic conductive member 10 of the motor armature 100, a part of the airflow injected to the lower surface of the motor armature 100 passes through the radial vent hole 12 into the motor armature 100. The main body cavity passes through the inner cavity of the motor armature 100 and then passes through the upper radial vent hole 12 again, and then flows to the outside of the motor armature 100. Since the overall flow path of the radial venting opening 12 of the magnetically permeable member 10 is small, a pressure accumulating region is formed between the lower portion of the motor armature 100 and the airflow accelerator 260, and the region is always maintained at a high pressure state by subsequent flow. Therefore, an impact force or a pressure is formed on the liquid filling material injected into the motor armature 100, and the liquid filling material is continuously blocked from the lower portion in the radial inward direction to prevent the liquid filling material from flowing out of the winding groove 11, so that the liquid filling material The internal gap of the motor armature 100 is filled to avoid defects such as holes due to excessive loss of the liquid filler, and the filling rate and fullness of the liquid filler in the magnetic flux component groove are improved. On the other hand, since the airflow carries heat, while the impact motor armature 100 and the shuttle pass through the motor armature 100, the motor armature 100 and the liquid filling material are heated to cause the liquid filling material to become thick and lose fluidity. Block the gaps on the motor armature. By controlling the temperature of the gas stream, the gas flow is within the optimal curing temperature range of the liquid filler, facilitating the liquid filler to solidify as quickly as possible, and integrating with the motor armature components.
在通过主体内部扼流单元300引导气流冲击(喷吹)电机电枢100的内腔并使气流穿过电机电枢100的径向通风孔12的情况下,不仅能够通过气流从电机电枢100的外部对电机电枢100进行加热,还能够在电机电枢100的内部对导磁部件同时进行加热,从而使电机电枢100快速升温,加快液体填充料的粘稠化速度,有效阻止液体填充料外流。In the case where the airflow is impinged (sprayed) by the main body internal choke unit 300 to impinge (inject) the inner cavity of the motor armature 100 and the airflow passes through the radial vent hole 12 of the motor armature 100, it is possible to pass not only the airflow from the motor armature 100 The external heating of the motor armature 100 can also simultaneously heat the magnetically permeable member inside the motor armature 100, thereby rapidly heating the motor armature 100, accelerating the viscosity of the liquid filling material, and effectively preventing liquid filling. Outflow.
图9A、10A和11A分别示出了根据本发明的多个实施例的沿径向截取的气流加速器260的截面示意图。图9B、10B和11B分别示出了图9A、10A和11A中的一个射流通道(分别对应于A、B、C部分)的立体示意图。9A, 10A, and 11A respectively show cross-sectional schematic views of a gas flow accelerator 260 taken in the radial direction, in accordance with various embodiments of the present invention. 9B, 10B and 11B are perspective views showing one of the jet channels (corresponding to portions A, B, and C, respectively) of Figs. 9A, 10A, and 11A, respectively.
如图9A、10A和11A所示,气流加速器260可包括多根加速柱261,加速柱261为沿电机电枢100的轴向长度方向延伸的柱体。多根加速柱261的长度沿着电机电枢100的轴向布置,并围绕电机电枢100的下部外周呈大致半圆形排列,相邻的两根加速柱261之间间隔预定距离,总体上形成半圆形栅栏状。在相邻的两根柱体261之间形成沿径向方向的加速射流通道262。 加速射流通道262为变截面通道,在加速射流通道262的入口263与出口264之间形成有喉部265,喉部265的截面积小于入口263的截面积和/或出口264的截面积,从而形成喷管。因此,在气流从入口263流入之后流经喉部265时会转变成高速射流,然后从出口264流出,沿径向冲击电机电枢100的外表面。As shown in FIGS. 9A, 10A and 11A, the airflow accelerator 260 may include a plurality of accelerating columns 261 that are cylinders extending in the axial length direction of the motor armature 100. The lengths of the plurality of acceleration columns 261 are arranged along the axial direction of the motor armature 100, and are arranged in a substantially semicircular shape around the lower outer circumference of the motor armature 100, and the adjacent two acceleration columns 261 are spaced apart by a predetermined distance, generally Form a semicircular fence. An accelerating jet passage 262 in the radial direction is formed between the adjacent two cylinders 261. The accelerating jet passage 262 is a variable cross-sectional passage, and a throat 265 is formed between the inlet 263 and the outlet 264 of the accelerating jet passage 262. The cross-sectional area of the throat 265 is smaller than the cross-sectional area of the inlet 263 and/or the cross-sectional area of the outlet 264, thereby A nozzle is formed. Therefore, when the airflow flows through the throat 265 after flowing in from the inlet 263, it will be converted into a high-speed jet, and then flow out from the outlet 264, impacting the outer surface of the motor armature 100 in the radial direction.
从每个加速射流通道262中流出的高速射流沿电机电枢的轴向方向总体上呈竖条状。这些加速射流通道262可形成在与绕组主体21上的槽楔30一一对应的位置,从而从加速射流通道262中形成的高速射流可正好冲击到每个槽楔30上及其周边区域,封堵住槽楔30与槽口之间的缝隙,从而获得更好的压力封堵效果。The high velocity jet flowing from each of the accelerating jet passages 262 is generally vertical in the axial direction of the motor armature. These accelerating jet passages 262 may be formed at one-to-one correspondence with the wedges 30 on the winding main body 21, so that a high-speed jet formed from the accelerating jet passages 262 can impinge exactly on each of the wedges 30 and its peripheral region, sealing The gap between the wedge 30 and the slot is blocked to obtain a better pressure sealing effect.
加速柱261的横截面可大体上呈多边形。如图9A所示,加速柱261的横截面可大体上呈鼓形,又或者,如图10A和11A所示,加速柱261的横截面大体呈瓜子形。然而,加速柱261的截面形状不限于此,只要在相邻的两根加速柱261之间形成变截面通道即可。另外,气流加速器260的布置方式也不限于图9A、10A和11A所示的示例,如图12所示,加速柱261也可以形成为半环形,沿着电机电枢100的外圆周方向延伸,并且多根加速柱261沿着电机电枢100的轴向方向间隔布置。相邻的两个加速柱261之间形成大致半圆形的环状射流通道,通过环状射流通道加速的气流冲击电机电枢100的下表面(包括绕组端部),阻止液体填充料出流和滴落。The cross section of the acceleration column 261 can be substantially polygonal. As shown in FIG. 9A, the cross section of the accelerating column 261 may be substantially drum-shaped, or alternatively, as shown in FIGS. 10A and 11A, the cross section of the accelerating column 261 is substantially in the shape of a melon. However, the sectional shape of the acceleration column 261 is not limited thereto as long as a variable sectional passage is formed between the adjacent two acceleration columns 261. In addition, the arrangement of the airflow accelerator 260 is not limited to the examples shown in FIGS. 9A, 10A, and 11A. As shown in FIG. 12, the acceleration post 261 may also be formed in a semi-annular shape extending along the outer circumferential direction of the motor armature 100. And a plurality of acceleration columns 261 are spaced apart along the axial direction of the motor armature 100. A substantially semicircular annular jet passage is formed between the adjacent two accelerating columns 261, and the airflow accelerated by the annular jet passage impinges on the lower surface of the motor armature 100 (including the winding end) to prevent the liquid filler from flowing out. And dripping.
根据本发明的实施例的工艺装备,通过压力场作用在电机电枢的表面上,对液体填充料形成压力封堵,同时通过高温气流携带的热量对电机电枢进行快速加热升温,使得液体填充料快速固化。因此,在压力场和温度场协同作用的情况下,能够有效提高填充料的浸渍饱满率。According to the process equipment of the embodiment of the present invention, a pressure field acts on the surface of the motor armature to form a pressure plugging of the liquid filling material, and at the same time, the heat of the high temperature air current is used to rapidly heat the motor armature to make the liquid filling. The material cures quickly. Therefore, in the case where the pressure field and the temperature field cooperate, the impregnation fullness of the filler can be effectively improved.
再次参考图6,在电机电枢100的上部还设置有气流回收腔270,气流回收腔270可以与气流供应单元连通,使回收气体进行下一次循环。此外,还可以设置吸附塔275,对回收的气体进行过滤处理后在送入压气机。具体地,气流回收腔270将穿过电机电枢100的气流汇集后通过管道输送到吸附塔275中,以除去气流中的有毒有害气体,分离出可燃气体等。可燃气体可以回收再利用。通过吸附塔275净化后的气流可以通过水气分离器276分离出水分后再输送到压气机210中,以避免水气对压气机210造成腐蚀或损坏。分离出的水蒸气可以通过间壁式换热器对将补入压气机210中的新气体进行预 热。Referring again to FIG. 6, a gas recovery chamber 270 is further disposed at an upper portion of the motor armature 100, and the gas recovery chamber 270 can be in communication with the airflow supply unit to cause the recovered gas to undergo the next cycle. Further, an adsorption tower 275 may be provided to filter the recovered gas and then feed it to the compressor. Specifically, the airflow recovery chamber 270 collects the airflow passing through the motor armature 100 and pipes it to the adsorption tower 275 to remove toxic and harmful gases in the airflow, and separate combustible gases and the like. The combustible gas can be recycled and reused. The purified air stream passing through the adsorption tower 275 can be separated into moisture by the water gas separator 276 and then sent to the compressor 210 to prevent the moisture from causing corrosion or damage to the compressor 210. The separated water vapor can be used to preheat the new gas supplied to the compressor 210 through the partition wall heat exchanger.
在气流加速器260与气流回收腔270之间可以设置隔板274,以在圆周方向上将加热气流和回收气流隔开。配气室250的半圆形筒体的圆周方向的端部可以设置在气流回收腔270的外筒体的圆周方向的端部外侧,并通过中间隔板分隔开,使得气流加速器260与配气室250之间连通,同时与气流回收腔270隔开。但是,为了使电机电枢100的旋转不受阻碍,隔板274的内边缘与电机电枢100的外表面之间设置有间隙273,以避免隔板274刮擦电机电枢100的外表面。因此,在电机电枢100的下表面形成的蓄压腔268中的高压气体会从间隙273溢流到气流回收腔270中。在这种情况下,通过压气机210工作对蓄压腔268中持续补充气体,保持蓄压腔268的高压状态。A partition 274 may be disposed between the airflow accelerator 260 and the airflow recovery chamber 270 to separate the heated airflow from the recovery airflow in the circumferential direction. The circumferential end portion of the semicircular cylinder of the plenum chamber 250 may be disposed outside the end portion of the outer cylinder of the airflow recovery chamber 270 in the circumferential direction, and separated by the intermediate partition, so that the airflow accelerator 260 is matched The gas chambers 250 are in communication while being separated from the gas flow recovery chamber 270. However, in order to prevent the rotation of the motor armature 100 from being obstructed, a gap 273 is provided between the inner edge of the partition 274 and the outer surface of the motor armature 100 to prevent the partition 274 from scraping the outer surface of the motor armature 100. Therefore, the high pressure gas in the accumulator chamber 268 formed on the lower surface of the motor armature 100 overflows from the gap 273 into the gas flow recovery chamber 270. In this case, the gas is continuously supplied to the accumulator chamber 268 by the operation of the compressor 210, and the high pressure state of the accumulator chamber 268 is maintained.
此外,在导磁部件中设置有径向通风孔的情况下,蓄压腔268内的气体也会流失,通过径向通风孔进入气流回收腔270中。气流回收腔270中回收的气体通过回收管道进入吸附塔275之后进行下一轮循环。Further, in the case where the radial vent hole is provided in the magnetic conductive member, the gas in the pressure accumulating chamber 268 is also lost, and enters the airflow recovery chamber 270 through the radial vent hole. The gas recovered in the gas recovery chamber 270 passes through the recovery line and enters the adsorption column 275 for the next cycle.
在电机电枢100的上部,在气流回收腔270和电机电枢100之间还可设置气流溢流缓冲腔278。气流溢流缓冲腔278可设置在气流回收腔270的径向内侧,将从电机电枢100的径向通风孔12中流出的气流进行蓄压,减小气流回收腔270与下部蓄压腔268之间的压力差,从而减少从下部蓄压腔268流失的气体,以更好地保持下部蓄压腔268中的压力。气流溢流缓冲腔278可以为半圆环状,并设置有均匀布置的溢流口,使得从电机电枢的径向通风孔12中向外流出的气流均匀缓慢地扩散到气流回收腔270中,然后通过回收管路进入吸附塔275中。In the upper portion of the motor armature 100, an airflow overflow buffer chamber 278 may be disposed between the airflow recovery chamber 270 and the motor armature 100. The airflow overflow buffer chamber 278 may be disposed radially inward of the airflow recovery chamber 270 to accumulate airflow flowing out of the radial vents 12 of the motor armature 100 to reduce the airflow recovery chamber 270 and the lower accumulator chamber 268. The pressure difference between them reduces the amount of gas lost from the lower accumulator chamber 268 to better maintain the pressure in the lower accumulator chamber 268. The airflow overflow buffer chamber 278 may be semi-annular and provided with a uniformly arranged overflow port, so that the airflow flowing outward from the radial air vents 12 of the motor armature is uniformly and slowly diffused into the airflow recovery chamber 270. It then enters adsorption column 275 through a recovery line.
在根据本发明实施例的工艺装备中,除了通过主加热器220对气体进行加热之外,还可以设置有多种辅助加热手段。例如,如图6所示,在电机电枢100的上部可以布置第一辅助加热器,以在上部对电机电枢100进行加热。例如,可以在电机电枢的上部设置电磁感应加热器,透射辐射发射装置等辅助加热设备。在这种情况下,上部的辅助加热器可以设置在气流溢流缓冲腔278的内侧。In the process equipment according to an embodiment of the present invention, in addition to heating the gas by the main heater 220, a plurality of auxiliary heating means may be provided. For example, as shown in FIG. 6, a first auxiliary heater may be disposed at an upper portion of the motor armature 100 to heat the motor armature 100 at an upper portion. For example, an electromagnetic induction heater, an auxiliary heating device such as a radiation emitting device may be disposed on the upper portion of the motor armature. In this case, the upper auxiliary heater may be disposed inside the airflow overflow buffer chamber 278.
在设置电磁感应加热器的情况下,由于集肤效应,电磁感应加热器的电磁能在导磁部件10的表面和槽楔30的表面上转换成热能,使导磁部件10和槽楔30的外表面率先温升,降低液体填充料的表面能,促使液体浸润导磁部件10和槽楔30的表面,并且升温固化而与导磁部件10表面形成粘接。透射 辐射发射装置可以是红外辐射加热器。在设置红外辐射加热器的情况下,可以控制红外电磁波的波长,使得红外辐射电磁波更容易穿透液体填充料而到达导磁部件10的表面,将电磁能转换为热能,对导磁部件10的表面进行加热。还可以在电磁感应加热器和红外辐射加热器的外部设置磁屏蔽罩,防止电磁波泄露。In the case where the electromagnetic induction heater is provided, the electromagnetic energy of the electromagnetic induction heater is converted into thermal energy on the surface of the magnetic conductive member 10 and the surface of the wedge 30 due to the skin effect, so that the magnetic conductive member 10 and the wedge 30 are The outer surface first rises in temperature, lowering the surface energy of the liquid filler, causing the liquid to wet the surface of the magnetic conductive member 10 and the wedge 30, and solidifying and solidifying to form a bond with the surface of the magnetic conductive member 10. The transmitted radiation emitting device can be an infrared radiant heater. In the case where the infrared radiant heater is provided, the wavelength of the infrared electromagnetic wave can be controlled such that the infrared radiant electromagnetic wave more easily penetrates the liquid filling material to reach the surface of the magnetic permeable member 10, and converts the electromagnetic energy into thermal energy for the magnetic permeable member 10 The surface is heated. It is also possible to provide a magnetic shield on the outside of the electromagnetic induction heater and the infrared radiant heater to prevent leakage of electromagnetic waves.
通过主体下部扼流单元形成的高压热气流对电机电枢下部进行加热,通过主体内部扼流单元对导磁部件的内部进行加热,同时通过设置电磁辐射加热器和/或红外辐射加热器,对电机电枢的上部加热,多种加热源,多种加热方式协同作用的电机电枢的筒体上,使得筒体在内部和外部均能同时快速热起来,在遏制液体填充料出流的同时促进液体填充料的快速固化。The lower portion of the motor armature is heated by a high-pressure hot air flow formed by the turbulence unit at the lower part of the main body, and the inside of the magnetic conductive member is heated by the turbulence unit inside the main body, and at the same time, by providing an electromagnetic radiant heater and/or an infrared radiant heater, The upper part of the motor armature is heated, a variety of heating sources, and a plurality of heating modes cooperate with the armature of the motor armature, so that the cylinder can heat up at the same time both internally and externally, while suppressing the outflow of the liquid filling material. Promotes rapid curing of liquid fillers.
此外,在气流加速器260中,也可以设置下部辅助加热器。根据一个示例,加速柱261中可以为中空结构,在该中空结构中,可以布置第二辅助加热器,第二辅助加热器可以是电加热器。辅助加热器可以对加速柱261进行加热,从而通过加速柱261加热通过气流加速器260的气流。根据另一个示例,第二辅助加热器也可以设置在加速柱261的外表面上,例如在加速柱261的侧表面上敷设电加热膜。根据又一个示例,可以在加速柱261中设置气流通道,将可燃气体通入所述气流通道中,使可燃气体在气流通道中燃烧来加热加速柱261。所通入的可燃气体可以是从吸附塔275回收的可燃气体,从而实现能源的综合利用,节能减排。Further, in the airflow accelerator 260, a lower auxiliary heater may be provided. According to an example, the acceleration column 261 may be a hollow structure in which a second auxiliary heater may be disposed, and the second auxiliary heater may be an electric heater. The auxiliary heater may heat the acceleration column 261 to heat the airflow passing through the airflow accelerator 260 through the acceleration column 261. According to another example, the second auxiliary heater may also be disposed on the outer surface of the acceleration column 261, for example, an electric heating film is disposed on the side surface of the acceleration column 261. According to yet another example, an air flow passage may be provided in the acceleration column 261 to introduce a combustible gas into the air flow passage to combust the combustible gas in the air flow passage to heat the acceleration column 261. The flammable gas that is introduced may be a combustible gas recovered from the adsorption tower 275, thereby achieving comprehensive utilization of energy, saving energy and reducing emissions.
下面,再次参考图7和图8,对主体内部扼流单元300进行详细描述。Next, the main body internal choke unit 300 will be described in detail with reference to FIGS. 7 and 8.
如图7所示,主体内部扼流单元300包括轴流风扇,通过轴流风扇形成向上吹送的气流,对电机电枢100的内腔壁上部的挂漆进行压力封堵,避免跌落。在电机电枢100包括径向通风孔12的情况下,主体内部扼流单元300将从下部的径向通风孔12进入的气流向上吹送,使得气流穿越上部的径向通风孔12后进入气流回收腔270中。通过热气流连续两次穿越筒体内部,能够使筒体本身快速温升。As shown in FIG. 7, the main body internal choke unit 300 includes an axial flow fan, and an upwardly blown airflow is formed by the axial flow fan to pressure-seal the paint on the upper portion of the inner wall of the motor armature 100 to prevent falling. In the case where the motor armature 100 includes the radial venting opening 12, the main body internal turbulence unit 300 blows the airflow entering from the lower radial venting opening 12 upward, so that the airflow passes through the upper radial venting opening 12 and enters the airflow recovery. In cavity 270. By continuously passing the hot air flow twice through the inside of the cylinder, the cylinder itself can be rapidly warmed up.
根据本发明的实施例,主体内部扼流单元300包括至少一个轴流风扇单元。所述轴流风扇单元可以包括一个轴流风扇或多级轴流风扇。在附图7和8所示的示例中,以轴流风扇单元为多级轴流风扇作为示例,所述多级轴流风扇包括同轴设置的第一轴流风扇310和第二轴流风扇320。第二轴流风扇320设置第一轴流风扇310的下部,驱动电机330设置在两者之间,同时驱 动第一轴流风扇310和第二轴流风扇320。第一轴流风扇310的叶轮的直径小于第二轴流风扇320的叶轮直径。驱动电机330可以是耐高温的炉用电机。According to an embodiment of the invention, the main body internal choke unit 300 comprises at least one axial fan unit. The axial fan unit may include an axial fan or a multi-stage axial fan. In the examples shown in FIGS. 7 and 8, the axial fan unit is a multi-stage axial fan as an example, the multi-stage axial fan includes a first axial fan 310 and a second axial fan that are coaxially disposed. 320. The second axial fan 320 is disposed at a lower portion of the first axial fan 310, and the drive motor 330 is disposed therebetween to simultaneously drive the first axial fan 310 and the second axial fan 320. The diameter of the impeller of the first axial fan 310 is smaller than the diameter of the impeller of the second axial fan 320. The drive motor 330 may be a high temperature resistant furnace motor.
多个多级轴流风扇沿着电机电枢100的轴向排列,可以仅布置在与电机电枢100的线圈绕组的直线段部分对应的区域(如图7所示),也可以布置在从轴向一端的端部绕组22到轴向另一端的另一端部绕组23(如图8所示)。在图8所示的示例中,通过气流加速器260加速的气流不仅冲击(或喷吹)与槽楔30对应的区域,还冲击两端的端部绕组22和23,以同时对端部绕组中的液体填充液进行气流封堵和压力托举,并且同时对端部绕组的根部进行加热,使得绕组槽的轴向端部处的液体填充料被加热而率先升温固化,失去流动性,从而封堵住液体填充料的流出缝隙口,避免内部还未固化液体填充料流出。因此,能够同时防止液体填充料的径向流失和轴向流失。A plurality of multi-stage axial flow fans are arranged along the axial direction of the motor armature 100, and may be disposed only in an area corresponding to a straight line portion of the coil winding of the motor armature 100 (as shown in FIG. 7), or may be disposed in the slave The end winding 22 at one end in the axial direction is the other end winding 23 at the other end in the axial direction (as shown in Fig. 8). In the example shown in FIG. 8, the airflow accelerated by the airflow accelerator 260 not only impacts (or blows) the region corresponding to the wedge 30 but also impacts the end windings 22 and 23 at both ends to simultaneously align with the end windings. The liquid filling liquid performs airflow sealing and pressure lifting, and simultaneously heats the root of the end winding, so that the liquid filling material at the axial end of the winding groove is heated to be solidified and solidified, and the fluidity is lost, thereby blocking The outflow slit of the liquid filling material is avoided to prevent the internal solidified liquid filling material from flowing out. Therefore, it is possible to simultaneously prevent radial loss and axial loss of the liquid filler.
在多级轴流风扇设置在电机电枢100的内腔中的情况下,当多级轴流风扇工作时,在轴流风扇的叶轮旋转的中心轴对应的区域更容易形成负压,因此,在电机电枢100的6点钟位置处形成的负压远远高于在3点钟和9点钟位置处产生的负压,从而在6点钟位置的气流更容易被轴流风扇310抽吸。因此,为了防止气流流动不均衡,在第一轴流风扇310的下部设置了分流器340。图13和14是沿着电机电枢100的轴向方向看到的多级轴流风扇的截面图。如图13和14所示,分流器340的横截面为圆弧形,围绕电机电枢100的内周表面设置,沿径向方向将气流引导向第二轴流风扇320的吸入口,从而减小吸入口附近圆周方向上的气流压差。In the case where the multi-stage axial flow fan is disposed in the inner cavity of the motor armature 100, when the multi-stage axial flow fan operates, a negative pressure is more likely to be formed in a region corresponding to the central axis of the impeller of the axial flow fan, and therefore, The negative pressure formed at the 6 o'clock position of the motor armature 100 is much higher than the negative pressure generated at the 3 o'clock and 9 o'clock positions, so that the air flow at the 6 o'clock position is more easily drawn by the axial fan 310. Suck. Therefore, in order to prevent the airflow from being unbalanced, the shunt 340 is disposed at the lower portion of the first axial fan 310. 13 and 14 are cross-sectional views of the multi-stage axial flow fan seen along the axial direction of the motor armature 100. As shown in FIGS. 13 and 14, the flow divider 340 has a circular arc shape in cross section, and is disposed around the inner circumferential surface of the motor armature 100 to guide the airflow to the suction port of the second axial flow fan 320 in the radial direction, thereby reducing The difference in airflow pressure in the circumferential direction near the small suction port.
在图13所示的示例中,第一轴流风扇310和第二轴流风扇320的叶轮为平面型叶轮,分流器340包括分流器圆弧板341和分流器叶栅342。分流器340设置在电机电枢100的内侧圆周面上方。分流器圆弧板341形成为圆弧形,设置有气流入口,将气流沿径向方向引导到分流器叶栅342。分流器叶栅342包括多个栅板,多个栅板的长度方向沿着电机电枢100的轴向布置,多个栅板的宽度方向沿着电机电枢100的径向布置,从而在多个栅板之间形成径向通道。根据调节压力的需要,分流器圆弧板341可以设置为两个,分别设置在分流器叶栅342的前端和后端。通过分流器340,可以将各个方向的气流的压力均一化。In the example shown in FIG. 13, the impellers of the first axial fan 310 and the second axial fan 320 are planar impellers, and the diverter 340 includes a splitter circular arc plate 341 and a splitter cascade 342. The flow divider 340 is disposed above the inner circumferential surface of the motor armature 100. The splitter circular arc plate 341 is formed in a circular arc shape, and is provided with an air flow inlet to guide the air flow in the radial direction to the splitter cascade 342. The splitter cascade 342 includes a plurality of grids, the longitudinal direction of which is arranged along the axial direction of the motor armature 100, and the width direction of the plurality of grids is arranged along the radial direction of the motor armature 100, thereby A radial passage is formed between the grid plates. According to the need of adjusting the pressure, the splitter circular arc plate 341 may be provided in two, which are respectively disposed at the front end and the rear end of the splitter cascade 342. Through the flow divider 340, the pressure of the airflow in each direction can be uniformized.
如图14所示,第一轴流风扇310的叶轮以及第二轴流风扇的叶轮325可以为球面型叶轮,外凸的圆弧面朝向电机电枢100的内周表面。在这种情 况下,分流器340可以仅包括分离器叶栅342。在分流器叶栅342之间形成径向通道,将气流调整为向心方向的气流。As shown in FIG. 14, the impeller of the first axial flow fan 310 and the impeller 325 of the second axial flow fan may be spherical spherical impellers, and the convex arcuate surface faces the inner circumferential surface of the motor armature 100. In this case, the splitter 340 may only include the splitter cascade 342. A radial passage is formed between the splitter cascades 342 to adjust the airflow to a centripetal airflow.
如图15和图16所示,多个多级轴流风扇可以通过支撑杆370共同支撑。具体地,支撑杆370上可以设置有托架,多级轴流风扇300可支撑在各个托架上。可以通过机械臂将多个多级轴流风扇300一起放入电机电枢100的内腔中或从内腔中取出。此外,在设置了主体端部扼流单元500的情况下,还可以在支撑杆370的两端设置端部圆形挡板371和372,用于在轴向两端密封电机电枢100的轴内空间,避免电机电枢内腔中的扼流气流与电机电枢端部的扼流气流相互干扰。图15和图16分别示出了设置在支撑杆370上的多级轴流风扇的主视图和俯视图。As shown in FIGS. 15 and 16, a plurality of multi-stage axial fans may be supported together by a support rod 370. Specifically, the support bar 370 may be provided with a bracket, and the multi-stage axial flow fan 300 may be supported on each of the brackets. A plurality of multi-stage axial fans 300 may be placed together in or removed from the inner cavity of the motor armature 100 by a robot arm. Further, in the case where the main body end choke unit 500 is provided, end circular baffles 371 and 372 may be provided at both ends of the support rod 370 for sealing the shaft of the motor armature 100 at both axial ends. The inner space avoids the turbulent airflow in the inner cavity of the motor armature and the turbulent airflow at the end of the motor armature. 15 and 16 show a front view and a top view, respectively, of a multi-stage axial flow fan disposed on a support rod 370.
遏制液体填充料出流和滴落的必要性主要是在烘焙的起始阶段,当液体填充液逐渐固化之后,可以通过机械臂将主体内部扼流单元300从电机电枢的轴内取出,从而减小加热气流的阻力。The necessity of suppressing the outflow and dripping of the liquid filler is mainly at the initial stage of baking. After the liquid filling liquid is gradually solidified, the main body internal turbulence unit 300 can be taken out from the shaft of the motor armature by the robot arm, thereby Reduce the resistance of the heated airflow.
如图17所示,根据本发明的实施例的工艺装备还可以包括主体端部扼流单元500。主体端部扼流单元500可以为两个,分别设置在电机电枢100的两端,用于向端部绕组22和23吹送加热加压气流,遏制端部绕组中的液体填充料流出,封堵绕组槽的轴向端部出口,并促进绕组端部的液体填充料固化,及时封堵绕组槽的轴向端部出口。图17示出了根据本发明实施例的工艺装备的分解视图,图18示出了根据本发明实施例的工艺装备的工作状态示意图。As shown in FIG. 17, the process equipment according to an embodiment of the present invention may further include a body end choke unit 500. The main body end turbulence unit 500 may be two, respectively disposed at two ends of the motor armature 100 for blowing heated and pressurized airflow to the end windings 22 and 23 to prevent the liquid filling material in the end winding from flowing out. The axial end outlet of the winding groove is blocked, and the liquid filling material at the end of the winding is accelerated, and the axial end outlet of the winding groove is blocked in time. Figure 17 shows an exploded view of the process equipment in accordance with an embodiment of the present invention, and Figure 18 shows a schematic view of the operational state of the process equipment in accordance with an embodiment of the present invention.
如图17所示,主体端部扼流单元500总体为圆筒状结构,包括外侧筒体510和内侧筒体520,在外侧筒体510和内侧筒体520之间形成环状的气流输送通道512,在内侧筒体520内部形成气流回流通道513。气流从气流输送通道512沿轴向流向绕组端部,冲击绕组端部后,方向改变为沿径向向心流动,然后进入内侧筒体520中,从内侧筒体520内的气流回流通道513沿轴向向外流出后进入吸附塔275。As shown in FIG. 17, the main body end choke unit 500 has a cylindrical structure as a whole, and includes an outer cylinder 510 and an inner cylinder 520, and an annular airflow passage is formed between the outer cylinder 510 and the inner cylinder 520. 512, an airflow return passage 513 is formed inside the inner cylinder 520. The airflow flows from the airflow conveying passage 512 to the winding end portion in the axial direction. After the end of the winding, the direction is changed to flow in the radial direction, and then enters the inner cylinder 520, from the airflow return passage 513 in the inner cylinder 520. After flowing out axially, it enters the adsorption tower 275.
外侧筒体510的长度大于内侧筒体520的长度,从而外侧筒体510的端部环绕在端部绕组的外圆周表面上。在外侧筒体510的端部上还可形成环状气流分流器530,沿着气流输送通道512输送的气流的一部分沿着外侧筒体510的内壁流动到环状气流分流器530之后,气流方向由轴向改变为径向方向。改变为径向方向的气流能够对其余沿轴向流动的气流形成径向封堵,避 免轴向流动的气流通过端部扼流单元500与绕组端部之间的缝隙流出。优选地,环状气流分流器530覆盖住槽楔的轴向端部,从而气流输送通道512中的沿着轴向冲击的气流能够封堵绕组槽的轴向端部缝隙口,同时改变为径向流动的那部分气流在绕组槽的端部形成径向压力封堵。The length of the outer cylinder 510 is greater than the length of the inner cylinder 520 such that the end of the outer cylinder 510 surrounds the outer circumferential surface of the end winding. An annular airflow diverter 530 may also be formed on the end of the outer cylinder 510, and a portion of the airflow transported along the airflow transport passage 512 flows along the inner wall of the outer cylinder 510 to the annular airflow splitter 530, and the airflow direction Change from axial to radial direction. The flow of air that is changed to the radial direction is capable of radially blocking the remaining axially flowing airflow, preventing the axially flowing airflow from flowing out through the gap between the end choke unit 500 and the winding ends. Preferably, the annular airflow splitter 530 covers the axial end of the wedge, so that the axially impinging airflow in the airflow passage 512 can block the axial end slit of the winding slot and change to a diameter. The portion of the flow to the flow forms a radial pressure seal at the end of the winding slot.
如图17和18所示,环状气流分流器530包括形成在外侧筒体510的端部的径向挡边521和设置在径向挡边521内端的环状导流板522。径向挡边521从外侧筒体510的端部沿径向向内延伸预定长度,环状导流板522与外侧筒体510间隔预定距离,使得从外侧筒体510的气流输送通道512中的沿着轴向冲击的气流的一小部分进入环状缝隙中。由于环状导流板522上开设有气流出口,使得进入环状缝隙中的那部分气流沿着径向向内流动。As shown in FIGS. 17 and 18, the annular flow splitter 530 includes a radial rib 521 formed at an end of the outer cylinder 510 and an annular baffle 522 disposed at an inner end of the radial rib 521. The radial rib 521 extends radially inward from the end of the outer cylinder 510 by a predetermined length, and the annular baffle 522 is spaced apart from the outer cylinder 510 by a predetermined distance so that the air flow from the outer cylinder 510 is in the air passage 512 A small portion of the airflow impinging along the axial direction enters the annular gap. Since the annular air deflector 522 is provided with an air flow outlet, the portion of the air flow entering the annular gap flows radially inward.
沿着轴向方向和径向方向冲击绕组端部的气流在绕组端部汇聚,形成高压汇聚区域,阻止绕组槽内的液体填充料从绕组槽的端部外流。此外,气流在对液体填充料进行高压封堵的同时,还对绕组根部进行加热,促进绕组槽端部的液体填充料率先固化,及时封堵槽楔端部的出口。可以通过气流供应单元为主体端部扼流单元500供应加热加压的气流。The airflow impinging on the ends of the windings in the axial and radial directions converges at the ends of the windings to form a high pressure converging region that prevents the liquid fill material in the winding slots from flowing out of the ends of the winding slots. In addition, the airflow is heated at the same time as the high-pressure plugging of the liquid filler, and the root of the winding is heated to promote the liquid filler at the end of the winding slot to be solidified first, and the outlet of the wedge end is blocked in time. The heated and pressurized air flow may be supplied to the main body end choke unit 500 by the air flow supply unit.
图19-23是根据本发明第二实施例的工艺装备的示意图。根据本发明第二实施例的工艺装备与第一实施例的不同之处主要在于主体内部扼流单元的结构不同。在第一实施例中,主体内部扼流单元300包括多个多级轴流风扇,而在第二实施例中,主体内部扼流单元300包括多个离心风机组600。多个离心风机组600的轴向与电机电枢100的轴向平行。19-23 are schematic views of process equipment in accordance with a second embodiment of the present invention. The process equipment according to the second embodiment of the present invention differs from the first embodiment mainly in the structure of the choke unit inside the main body. In the first embodiment, the main body internal turbulence unit 300 includes a plurality of multi-stage axial flow fans, and in the second embodiment, the main body internal turbulence unit 300 includes a plurality of centrifugal blower units 600. The axial direction of the plurality of centrifugal fan groups 600 is parallel to the axial direction of the motor armature 100.
如图19和20所示,离心风机组600包括两个背对背设置的离心风机610和620。离心风机组600下部的气流沿着径向方向进入离心风机610和620中,然后沿着径向方向向上流动,通过径向通风孔穿越导磁部件和绕组。通过借助径向通风孔和风机驱动,使得加热气流从电机电枢的下部穿越到电机电枢的主体内腔中,然后再次穿越电机电枢的上部,在实现对液体填充料进行密封的同时强化换热,加速液体填充料的固化,将对电机电枢的传热化整为零。As shown in Figures 19 and 20, the centrifugal fan assembly 600 includes two centrifugal fans 610 and 620 disposed back to back. The airflow in the lower portion of the centrifugal fan assembly 600 enters the centrifugal fans 610 and 620 in the radial direction and then flows upward in the radial direction, passing through the radial vents through the magnetically permeable members and windings. By driving through the radial venting holes and the fan, the heating airflow is traversed from the lower part of the motor armature to the main body cavity of the motor armature, and then passes through the upper part of the motor armature again, strengthening the sealing of the liquid filling material. The heat exchange accelerates the solidification of the liquid filler, and the heat transfer to the motor armature is reduced to zero.
根据电机电枢100的轴向长度,可以设置一组离心风力机或多组离心风机。由于相邻两台离心风机之间的位置处容易形成负压,使得气流更容易从该处位置向上进入径向通风孔。因此,为了使气流均匀穿过径向通风孔,可以在相邻离心风机之间设置分隔板630,将两侧的气流分隔开。同样地,可 以通过支撑杆370将离心风机组600放入电机电枢100内部或从电机电枢100内部取出。Depending on the axial length of the motor armature 100, a set of centrifugal wind turbines or sets of centrifugal fans can be provided. Since a negative pressure is easily formed at a position between two adjacent centrifugal fans, the airflow is more easily moved upward from the position into the radial vent. Therefore, in order to uniformly pass the airflow through the radial vents, a partitioning plate 630 may be provided between adjacent centrifugal fans to separate the airflows on both sides. Similarly, the centrifugal fan unit 600 can be placed inside or removed from the motor armature 100 via the support rod 370.
离心风机组600还可包括具有导流结构的蜗壳640。图21示出了离心风机组600的轴向截面图。如图19、20和21所示,在蜗壳640的上部可下部均设置有导流结构,蜗壳640在离心风机的下部将气流引导到离心风机的吸入口,并在离心风机的上部,通过阻挡凸起641阻挡气流,使得从离心风机排出的气流向着电机电枢的内腔上部排放,避免气流再次被引入离心风机的吸入口。为了使得气流在圆周方向上均匀排放,还可以在气流排放口设置导流弧板,在导流弧板上开设格栅状排气口。为了使气流更容易进入离心风机的吸入口,将离心风机更靠近电机电枢内腔的下部设置。The centrifugal fan assembly 600 can also include a volute 640 having a flow guiding structure. FIG. 21 shows an axial cross-sectional view of the centrifugal fan assembly 600. As shown in FIGS. 19, 20 and 21, a lower portion of the upper portion of the volute 640 is provided with a flow guiding structure, and the volute 640 guides the air flow to the suction port of the centrifugal fan at the lower portion of the centrifugal fan, and is at the upper portion of the centrifugal fan. The airflow is blocked by the blocking protrusions 641, so that the airflow discharged from the centrifugal fan is discharged toward the upper portion of the inner cavity of the motor armature, preventing the airflow from being introduced into the suction port of the centrifugal fan again. In order to uniformly discharge the airflow in the circumferential direction, a flow guiding arc plate may be disposed at the airflow discharge port, and a grid-shaped exhaust port may be opened on the flow guiding arc plate. In order to make the airflow easier to enter the suction port of the centrifugal fan, the centrifugal fan is placed closer to the lower part of the inner armature of the motor.
图22和23示出了根据本发明第二实施例的工艺装备的分解示意图和工作状态示意图。由于除了主体内部扼流单元的构造不同之外,其他组成部分与前面描述的第一实施例的构造相同,因此,这里不再重复描述。22 and 23 are exploded and schematic views showing the process equipment according to the second embodiment of the present invention. Since the other components are the same as those of the first embodiment described above except for the configuration of the choke unit inside the main body, the description will not be repeated here.
在电机电枢的浸渍后的固化过程中,加热温度可能高达180度。因此,主体内部扼流单元的驱动风扇的电机可以是耐高温的炉用电机。此外,如图23所示,也可以用绝热材料570将驱动电机包裹起来,并设置冷却系统571对驱动电机进行冷却。During the post-impregnation curing of the motor armature, the heating temperature may be as high as 180 degrees. Therefore, the motor that drives the fan of the choke unit inside the main body can be a high-temperature furnace motor. Further, as shown in FIG. 23, the drive motor may be wrapped with a heat insulating material 570, and a cooling system 571 is provided to cool the drive motor.
对于根据本发明的第二实施例,支撑离心风机组的支撑杆370可以是离心风机610和620的旋转轴的延伸段,支撑杆370进一步通过支架380和390支撑在内侧筒体520中,驱动电机566设置支撑杆370的端部上,在由支架380和390稳定支撑。当液体填充料粘稠化为失去流动性之后,可以通过机械臂将主体内部扼流单元整体移出。可以在内侧筒体520中设置轨道,以便于主体内部扼流单元的整体放入和移出。For the second embodiment according to the present invention, the support rod 370 supporting the centrifugal fan unit may be an extension of the rotating shaft of the centrifugal fans 610 and 620, and the support rod 370 is further supported in the inner cylinder 520 by the brackets 380 and 390, and driven The motor 566 is disposed on the end of the support rod 370 and is stably supported by the brackets 380 and 390. After the liquid filler is thickened to lose fluidity, the main internal choke unit can be removed by the robot arm. A track may be provided in the inner cylinder 520 to facilitate the overall insertion and removal of the choke unit inside the body.
根据本发明实施例的工艺装备可在电机电枢一次浸漆和二次浸漆之后执行烘干和固化。另外,除了电机电枢之外,本发明的构思还可适用于其他需要进行绝缘处理的任何装置。The process equipment according to an embodiment of the present invention can perform drying and curing after the motor armature is once immersed and twice immersed. In addition, the concept of the present invention can be applied to any device that requires insulation treatment in addition to the motor armature.
根据本发明的实施例,如图12所示,可以在电机电枢的下方布置光学成像系统80,所述光学成像系统80包括设置在所述电机电枢的下部或内部的摄像头。例如,可以在电机电枢的与槽楔对应的区域安装摄像头,监测液体填充料从槽楔处的缝隙口出流和滴落的状态。摄像头可以布置在电机电枢的从3点钟位置至9点钟位置的区域中。通过光学成像系统80实时监测电机电 枢上的液体填充料下垂和滴落状态,控制器可以根据监测数据控制供应的气体的压力,和/或调整供应的气体的温度。例如,当发现液体向下悬垂时,可以增大供应的气流的压力,使液滴处于吸附到电机电枢表面上的状态。In accordance with an embodiment of the present invention, as shown in FIG. 12, an optical imaging system 80 can be disposed beneath the motor armature, the optical imaging system 80 including a camera disposed below or inside the motor armature. For example, a camera can be mounted in an area of the motor armature corresponding to the slot wedge to monitor the state in which the liquid filling material flows out and drops from the slit opening at the slot wedge. The camera can be placed in the area of the motor armature from the 3 o'clock position to the 9 o'clock position. The liquid filling system 80 monitors the drooping and dripping state of the liquid filling material on the motor armature in real time, and the controller can control the pressure of the supplied gas based on the monitoring data, and/or adjust the temperature of the supplied gas. For example, when it is found that the liquid hangs downward, the pressure of the supplied air flow can be increased to bring the liquid droplets into a state of being adsorbed onto the surface of the motor armature.
根据本发明的实施例,在电机电枢的下部,借助变截面通道获得高速气流对绕组上的径向缝隙口实施气流或压力密封,克服绝缘漆受重力和传统旋转烘焙方法的离心力作用,防止绝缘漆下滴甚至从缝隙口中渗出,使得电机电枢传统的铁磁边界(例如,叠片铁芯)结构具有阻止一次浸漆之后的绝缘漆径向流失、轴向流失的双重功能。此外,在电机电枢的端部,通过环形高压气流柱向绕组端部的多种组织部件与空气交接区域施加气流冲击,在电机电枢的轴向缝隙口处构筑密封防护体系。根据本发明实施例的工艺装备,在真空压力浸渍工艺之后的滴漆或烘干过程,率先封锁住液体填充料自然流失的缝隙口,避免了传统旋转烘焙固化过程中液体填充料(例如绝缘漆,粘接剂等)沿铁磁边界的径向流失和轴向流失,得以提高浸漆后填充介质的填充浸渍的饱满率,增加了边界阻止潮气和其他介质侵入的能力,使空气中的氧、潮气和水等不易侵入槽绝缘内部,可延缓绝缘体系老化过程,延长电机的使用寿命。According to an embodiment of the invention, in the lower part of the motor armature, a high-speed airflow is obtained by means of a variable-section passage to perform airflow or pressure sealing on the radial gap opening on the winding, thereby overcoming the centrifugal force of the insulating paint by gravity and the conventional rotary baking method, and preventing The drop of the insulating varnish even leaks out from the slit, so that the conventional ferromagnetic boundary (for example, laminated core) structure of the motor armature has the dual function of preventing the radial loss and axial loss of the insulating varnish after one dipping. In addition, at the end of the motor armature, an airflow impact is applied to the various tissue components of the winding end and the air interface region through the annular high-pressure airflow column, and a sealing protection system is constructed at the axial gap of the motor armature. According to the process equipment of the embodiment of the present invention, the dripping or drying process after the vacuum pressure impregnation process firstly blocks the gap of the liquid filler naturally lost, thereby avoiding the liquid filling material (such as the insulating paint) in the conventional rotary baking curing process. , radial loss and axial loss along the ferromagnetic boundary, which can improve the filling immersion rate of the filling medium after varnishing, increase the boundary to prevent the intrusion of moisture and other media, and make the oxygen in the air , moisture and water are not easy to invade the inside of the slot insulation, which can delay the aging process of the insulation system and prolong the service life of the motor.
本发明实施例所提供的电机电枢的绝缘处理工艺(如VPI工艺)在绕组端部以及槽楔与导磁部件之间的缝隙口阻止液体填充料流失的操作期间,将电机电枢轴向水平地放置在固化筒体内,正压高温气流汇聚在聚压腔中形成密封气流(流体)封堵绕组的下部,并通过向心射流与重力场力学平衡气流密封来阻止槽楔与导磁部件径向缝隙口处液体流失。同时,还可以在电机电枢的轴向端部形成环状压力封堵气流,以及在电机电枢内部形成向上冲击的高温穿梭气流,对绕组端部和导磁部件进行加热,促使液体填充料尽早固化。The insulation treatment process of the motor armature (such as the VPI process) provided by the embodiment of the present invention axially axially the motor during the operation of the winding end and the gap between the wedge and the magnetic conductive component to prevent the liquid filler from escaping Horizontally placed in the curing cylinder, the positive pressure high-temperature airflow converges in the gathering pressure chamber to form a sealed airflow (fluid) to block the lower part of the winding, and the wedge and the magnetic conductive component are blocked by the centripetal jet and the gravity field mechanical balance airflow sealing. The fluid at the radial gap is lost. At the same time, an annular pressure sealing airflow can be formed at the axial end of the motor armature, and an upwardly impinging high-temperature shuttle airflow is formed inside the motor armature to heat the winding end and the magnetic conductive component to promote the liquid filling material. Curing as soon as possible.
本发明的实施方案通过对电机电枢供应高温气流,同时设置多种辅助加热器,例如,在气流加速器的外表面或内腔中设置电加热器,在气流加速器的内腔中燃烧可燃气体,或者在电机电枢的上方设置电磁感应加热器、红外辐射加热器等,对电机转子或定子表面(凸面或凹面)柱状的多种组织部件(导磁部件和绕组)构成选择性辐射热源兼具电磁涡流发生器联合协同高速气体在液体与固体多种组织接触面执行强制放热(对流放热、辐射放热)、激发热能(电磁波),多个能力场协同作用,使从而能够改善液体填充料对接触表面的浸润,增加固液界面之间的粘接力,阻止更多液体流失,提高填充饱 满率,提高电机电枢的绝缘性能和结合强度。Embodiments of the present invention provide a high temperature gas flow to a motor armature while providing a plurality of auxiliary heaters, for example, an electric heater is disposed in an outer surface or an inner cavity of the air flow accelerator, and a combustible gas is combusted in a lumen of the air flow accelerator, Or an electromagnetic induction heater, an infrared radiant heater, or the like is disposed above the motor armature to form a selective radiant heat source for various structural components (magnetic conductive members and windings) of the rotor or stator surface (convex or concave) of the motor. The electromagnetic vortex generator cooperates with the high-speed gas to perform forced heat release (convection heat release, radiation heat release) and excitation heat energy (electromagnetic wave) at the interface between the liquid and the solid various tissues, and the multiple capability fields cooperate to improve the liquid filling. The wetting of the contact surface increases the adhesion between the solid-liquid interface, prevents more liquid loss, improves the filling fullness rate, and improves the insulation performance and bonding strength of the motor armature.
虽然在上面描述的实施例中,以对电机电枢进行旋转烘干为例进行详细描述,但是,这并不意味根据本发明示例性实施例的工艺设备限于对电机电枢进行浸渍和烘干处理,而是可以应用于浸渍工艺后需要烘干固化的各种类似工艺中。例如,可以用于对变压器结构进行绝缘处理的处理工艺中,从而遏制多孔结构部件中的液体填充料出流,提高填充料的填充率。Although in the above-described embodiments, the rotary drying of the motor armature is described in detail as an example, this does not mean that the process equipment according to an exemplary embodiment of the present invention is limited to impregnation and drying of the motor armature. The treatment can be applied to various similar processes that require drying and curing after the impregnation process. For example, it can be used in a treatment process for insulating the transformer structure, thereby suppressing the outflow of the liquid filler in the porous structural member, and improving the filling rate of the filler.
虽然已经对本发明的实施例进行了详细描述,但是本发明不限于此。本领域的技术人员应该理解,在不脱离本发明的原理和精神的情况下,可对这些实施例进行修改或变型。Although the embodiments of the present invention have been described in detail, the present invention is not limited thereto. Those skilled in the art will appreciate that modifications or variations can be made to these embodiments without departing from the spirit and scope of the invention.

Claims (20)

  1. 一种用于电机电枢的液体填充料浸渍工艺后密封固化的工艺装备,所述电机电枢(100)包括导磁部件(10)和固定在所述导磁部件(10)上的线圈绕组(20),所述电机电枢(100)具有主体内腔,所述电机电枢(100)浸渍有液体填充料,并且轴向水平地放置在所述工艺装备中,其特征在于,所述工艺装备包括:A process equipment for sealing and solidifying a liquid filler impregnation process for a motor armature, the motor armature (100) comprising a magnetically permeable component (10) and a coil winding fixed to the magnetically permeable component (10) (20) The motor armature (100) has a body cavity, the motor armature (100) is impregnated with a liquid filler, and is placed axially horizontally in the process equipment, characterized in that Process equipment includes:
    气流供应单元,供应加热加压的气流;a gas supply unit for supplying a heated and pressurized gas stream;
    主体内部扼流单元(300),所述主体内部扼流单元(300)设置在所述主体内腔中,产生向上吹送的压力气流,冲击所述电机电枢(100),扼制所述电机电枢(100)上的液体填充料下垂和滴落。a main body internal choke unit (300), the main body internal choke unit (300) is disposed in the main body cavity, generates an upwardly blown pressure airflow, impacts the motor armature (100), and clamps the motor electric The liquid filling material on the pivot (100) sag and drip.
  2. 如权利要求1所述的装备,其特征在于,所述电机电枢(100)具有径向通风孔(12),所述主体内部扼流单元(300)将通过所述电机电枢(100)下部的径向通风孔(12)引入的气流向上喷吹,使所述气流通过所述电机电枢(100)的上部的径向通风孔(12)排出。The apparatus of claim 1 wherein said motor armature (100) has a radial venting aperture (12) through which said body internal choke unit (300) will pass (10) The airflow introduced by the lower radial vent (12) is blown upwards to cause the airflow to escape through the radial vents (12) of the upper portion of the motor armature (100).
  3. 如权利要求1所述工艺装备,其特征在于,所述线圈绕组(20)包括位于所述电机电枢两端的端部绕组(22、23),所述气流的一部分在向上流动的同时喷吹所述端部绕组(22、23)。The process equipment of claim 1 wherein said coil winding (20) includes end windings (22, 23) located at opposite ends of said motor armature, said portion of said air stream being blown while flowing upward The end windings (22, 23).
  4. 如权利要求2所述的工艺装备,其特征在于,所述主体内部扼流单元(300)包括至少一个轴流风扇单元,所述轴流风扇单元为多级轴流风扇,所述多级轴流风扇包括同轴布置的至少两个轴流风扇,所述至少两个轴流风扇在竖直方向上间隔布置。The process equipment according to claim 2, wherein said main body internal choke unit (300) comprises at least one axial flow fan unit, said axial flow fan unit being a multi-stage axial flow fan, said multi-stage shaft The flow fan includes at least two axial fans arranged coaxially, the at least two axial fans being spaced apart in a vertical direction.
  5. 如权利要求4所述的工艺装备,其特征在于,所述轴流风扇的叶轮为平面型叶轮或外凸的球面型叶轮,所述多级轴流风扇的下部设置有弧形分流器(340),所述弧形分流器(340)包括沿着径向方向布置的分离器叶栅(342),将进入所述主体内腔的气流引导到所述多级轴流风扇的吸入口。The process equipment according to claim 4, wherein the impeller of the axial fan is a planar impeller or a convex spherical impeller, and a lower portion of the multi-stage axial fan is provided with a curved diverter (340). The arcuate diverter (340) includes a separator cascade (342) disposed in a radial direction that directs airflow into the body lumen to the suction port of the multi-stage axial fan.
  6. 如权利要求2所述的工艺装备,其特征在于,所述主体内部扼流单元(300)包括至少一个离心风机组(600),所述离心风机组包括出风口相面对设置的第一离心风机(610)和第二离心风机(620),气流沿电机电枢的轴向方向从所述第一离心风机(610)和第二离心风机(620)的入风口进入,沿电机电枢的径向方向从所述第一离心风机(610)和第二离心风机(620)的 出风口流出,向上喷吹所述主体内腔。The process equipment according to claim 2, wherein said main body internal turbulence unit (300) comprises at least one centrifugal fan unit (600), said centrifugal fan unit including first air venting facing first centrifugal a fan (610) and a second centrifugal fan (620), the airflow entering from the air inlets of the first centrifugal fan (610) and the second centrifugal fan (620) in the axial direction of the motor armature, along the armature of the motor The radial direction flows out from the air outlets of the first centrifugal fan (610) and the second centrifugal fan (620), and the main body cavity is sprayed upward.
  7. 如权利要求6所述的工艺装备,其特征在于,所述离心风机组(600)包括具有导流结构的蜗壳(640),所述蜗壳(640)包括位于离心风机组(600)下部的弧形导流板和位于出风口处的汇流腔,所述汇流腔的出口处设置有导风口,用于将从所述出风口处的气流均匀地引导到所述主体内腔的上部,所述蜗壳(640)的侧部还设置有阻挡凸起(641),防止所述离心风机组(600)的出风口处的气流返回到所述离心风机组(600)的吸入口。The process equipment according to claim 6, wherein said centrifugal fan unit (600) comprises a volute (640) having a flow guiding structure, said volute (640) comprising a lower portion of the centrifugal fan unit (600) a curved baffle and a confluence chamber at the air outlet, the outlet of the confluence chamber is provided with an air guiding opening for uniformly guiding the airflow from the air outlet to the upper part of the main body cavity, The side of the volute (640) is further provided with a blocking protrusion (641) for preventing the airflow at the air outlet of the centrifugal fan unit (600) from returning to the suction port of the centrifugal fan group (600).
  8. 如权利要求7所述的工艺装备,其特征在于,所述离心风机组(600)靠近所述主体内腔的下部设置,所述第一离心风机和第二离心风机之间设置有分隔板(630),用于在电机电枢(100)的轴向方向上,将气流分隔开,使气流均匀地穿过所述电机电枢(100)的上部的径向通风孔(12)。The process equipment according to claim 7, wherein the centrifugal fan group (600) is disposed near a lower portion of the main body cavity, and a partition plate is disposed between the first centrifugal fan and the second centrifugal fan (630) for separating the airflow in the axial direction of the motor armature (100) to uniformly pass the airflow through the radial vent (12) of the upper portion of the motor armature (100).
  9. 如权利要求6-8中任一项所述的工艺装备,其特征在于,所述主体内部扼流单元(300)由支撑杆(370)支撑,所述支撑杆(370)为所述第一离心风机(610)和第二离心风机(620)的轴的延伸段,通过移动所述支撑杆(370)将所述内部扼流单元(300)整体放置所述主体内腔中,或从所述主体内腔中取出。The process equipment according to any one of claims 6-8, wherein the main body internal choke unit (300) is supported by a support rod (370), the support rod (370) being the first An extension of a shaft of the centrifugal fan (610) and the second centrifugal fan (620), the internal choke unit (300) is integrally placed in the main body cavity by moving the support rod (370), or Take out the body cavity.
  10. 如权利要求1所述的工艺装备,其特征在于,所述装备还包括主体下部扼流单元,设置在所述电机电枢(100)的下部,在所述电机电枢(100)的下表面形成蓄压腔(268),使从所述气流供应单元输送的气流在所述蓄压腔(268)内蓄压,形成气压密封环境,阻止所述液体填充料从所述电机电枢(100)流出和下落;The process equipment of claim 1 further comprising a main body lower choke unit disposed at a lower portion of said motor armature (100) at a lower surface of said motor armature (100) Forming a pressure accumulating chamber (268) to accumulate airflow from the airflow supply unit in the accumulator chamber (268) to form a gas pressure sealing environment, preventing the liquid filler from the motor armature (100) Outflow and fall;
    所述主体下部扼流单元包括配气室(250)和气流加速器(260),The main body lower turbulence unit includes a gas distribution chamber (250) and an air flow accelerator (260).
    所述配气室(250)呈大致半圆形,围绕所述电机电枢(100)的下部设置,将从所述气流供应单元接收的气流汇流后输送给所述气流加速器(260),所述气流加速器(260)设置在所述配气室(250)的径向内侧,包括沿着径向方向设置的具有喉部(265)的变截面通道(262),从所述配气室(250)引入的气流通过所述变截面通道(262)后加速并喷吹到所述电机电枢的下部外表面。The air distribution chamber (250) has a substantially semicircular shape and is disposed around a lower portion of the motor armature (100), and the airflow received from the airflow supply unit is converged and sent to the airflow accelerator (260). The airflow accelerator (260) is disposed radially inward of the air distribution chamber (250) and includes a variable section passage (262) having a throat (265) disposed along a radial direction from the air distribution chamber ( 250) The introduced airflow is accelerated through the variable cross-sectional passage (262) and blown onto the lower outer surface of the motor armature.
  11. 如权利要求10所述的工艺装备,其特征在于,所述电机电枢的导磁部件(10)上设置有绕组槽(11),所述线圈绕组(20)设置在所述绕组槽(11)内,并通过槽楔(30)固定,所述气流加速器(260)包括多个加速柱(261), 所述多个加速柱(261)为柱体,长度方向沿着所述电机电枢(100)的轴向布置,所述多个加速柱(261)在所述电机电枢(100)的下部,沿着所述电机电枢(100)的圆周方向间隔布置,从而在相邻的两根加速柱(261)之间形成所述变截面通道(262),多个变截面通道(262)分别与所述电机电枢的槽楔(30)一一对应地设置。The process equipment according to claim 10, characterized in that the magnetic conducting component (10) of the motor armature is provided with a winding slot (11), and the coil winding (20) is arranged in the winding slot (11) And fixed by a wedge (30), the airflow accelerator (260) includes a plurality of acceleration columns (261), the plurality of acceleration columns (261) being cylinders, the length direction along the motor armature An axial arrangement of (100), the plurality of acceleration columns (261) are spaced apart in a circumferential direction of the motor armature (100) at a lower portion of the motor armature (100) so as to be adjacent The variable cross-sectional passages (262) are formed between the two accelerating columns (261), and the plurality of variable-section passages (262) are respectively disposed in one-to-one correspondence with the wedges (30) of the motor armature.
  12. 如权利要求10所述的工艺装备,其特征在于,所述气流加速器(260)包括多个加速柱(261),所述加速柱(261)为弧形柱体,所述多个加速柱(261)围绕所述电机电枢的下部,并在所述电机电枢(100)的轴向方向上间隔布置,从而在相邻的两个加速柱(261)之间形成所述变截面通道(262)。The process equipment according to claim 10, wherein said airflow accelerator (260) comprises a plurality of acceleration columns (261), said acceleration columns (261) being arcuate cylinders, said plurality of acceleration columns ( 261) surrounding a lower portion of the motor armature and spaced apart in an axial direction of the motor armature (100) to form the variable cross-sectional passage between adjacent two acceleration columns (261) ( 262).
  13. 如权利要求11或12所述的工艺装备,其特征在于,所述气流供应单元包括压气机(210)、主加热器(220)、气流母管(230)和多个分流支管(240),所述压气机(210)将气流加压后输送给所述主加热器(220),所述主加热器(220)将所述气流加热后通过所述气流母管(230)以及所述多个分流支管(240)输送给所述配气室(250)。The process equipment according to claim 11 or 12, wherein the airflow supply unit comprises a compressor (210), a main heater (220), a gas flow main pipe (230), and a plurality of diverting branch pipes (240), The compressor (210) pressurizes the airflow and supplies it to the main heater (220), and the main heater (220) heats the airflow through the airflow main pipe (230) and the plurality of A split manifold (240) is delivered to the valve chamber (250).
  14. 如权利要求13所述的工艺装备,其特征在于,所述装备还包括第一辅助加热器,所述第一辅助加热器设置在所述气流加速器(260)中,所述第一辅助加热器为下列形式中的至少一种:The process equipment of claim 13 wherein said apparatus further comprises a first auxiliary heater, said first auxiliary heater being disposed in said airflow accelerator (260), said first auxiliary heater Is at least one of the following forms:
    所述第一辅助加热器为电热膜,敷设在所述加速柱(261)的表面上,用于加热通过所述变截面通道(262)的气流;The first auxiliary heater is an electric heating film, which is laid on the surface of the acceleration column (261) for heating the airflow passing through the variable section passage (262);
    所述加速柱(261)具有中空内腔,所述第一辅助加热器为电加热器,设置在所述加速柱(261)的中空内腔中,用于加热所述加速柱(261),以对通过所述变截面通道的气流进行加热;The acceleration column (261) has a hollow inner cavity, and the first auxiliary heater is an electric heater disposed in a hollow inner cavity of the acceleration column (261) for heating the acceleration column (261). Heating the gas stream passing through the variable cross-section passage;
    所述加速柱(261)具有内部气流通道,所述内部气流通道中通入可燃气体,所述可燃气体在所述内部气流通道内燃烧,从而加热所述加速柱(261),以对通过所述变截面通道(262)的气流进行加热。The acceleration column (261) has an internal air flow passage into which a combustible gas is passed, and the combustible gas is combusted in the internal air flow passage to heat the acceleration column (261) to pass through The gas flow of the variable cross-sectional passage (262) is heated.
  15. 如权利要求1-8中任一项所述的工艺装备,其特征在于,在所述电机电枢(100)的上部设置有协同加热装置,所述协同加热装置包括电磁感应加热器和红外辐射加热器中的至少一种,所述协同加热装置将热量施加给所述导磁部件(10)的表面,使所述导磁部件(10)的表面率先升温,The process equipment according to any one of claims 1 to 8, wherein a cooperative heating device is provided at an upper portion of the motor armature (100), the cooperative heating device comprising an electromagnetic induction heater and infrared radiation At least one of the heaters, the co-heating device applies heat to the surface of the magnetically permeable member (10), causing the surface of the magnetically permeable member (10) to first heat up,
    所述红外辐射加热器发射能够穿透所述液体填充料的电磁波;The infrared radiation heater emits electromagnetic waves capable of penetrating the liquid filler;
    所述电磁感应加热器的外部设置有电磁屏蔽罩。An electromagnetic shield is disposed outside the electromagnetic induction heater.
  16. 如权利要求1所述的工艺装备,其特征在于,所述装备还包括主体端部扼流单元(500),所述主体端部扼流单元(500)设置在所述电机电枢(100)的轴向端部,向所述电机电枢(100)的端部施加高压加热气流,对所述端部绕组进行加热、加压,遏制液体填充料从所述端部出流和滴落。The process equipment of claim 1 further comprising a body end choke unit (500), said body end choke unit (500) being disposed at said motor armature (100) The axial end portion applies a high-pressure heating airflow to the end of the motor armature (100) to heat and pressurize the end winding to suppress the outflow and dripping of the liquid filling material from the end portion.
  17. 如权利要求16所述的工艺装备,其特征在于,所述主体端部扼流单元(500)包括外筒体(510)和设置所述外筒体(510)内侧的内筒体(520),在所述外筒体(510)和所述内筒体(520)之间形成环状气流输送通道(512),在所述内筒体(520)中形成气流回流通道(513),通过所述环状气流输送通道(512)引入高温高压气流,冲击所述电机电枢(100)的端部,然后气流进入所述内筒体(520)中,通过所述气流回流通道(513)排出。The process equipment according to claim 16, wherein said body end choke unit (500) comprises an outer cylinder (510) and an inner cylinder (520) on the inner side of said outer cylinder (510) An annular airflow conveying passage (512) is formed between the outer cylinder body (510) and the inner cylinder body (520), and an airflow return passage (513) is formed in the inner cylinder body (520) through The annular airflow conveying passage (512) introduces a high temperature and high pressure airflow, impacts an end of the motor armature (100), and then the airflow enters the inner cylinder (520) through the airflow return passage (513) discharge.
  18. 如权利要求17所述的工艺装备,其特征在于,所述主体端部扼流单元(500)还包括环状气流分流器(530),所述环状气流分流器(530)形成在所述外筒体(510)的端部内侧,并套设在所述电机电枢(100)的端部绕组(22、23)外侧,使得通过所述环状气流输送通道(512)引入的轴向气流的一部分进入所述气流分流器(530)之后,气流方向由轴向改变为径向向内,在所述环状气流分流器(530)与所述电机电枢(100)的端部之间形成气体密封环。The process equipment of claim 17 wherein said body end choke unit (500) further comprises an annular flow splitter (530), said annular flow splitter (530) being formed in said The inner side of the end of the outer cylinder (510) is sleeved outside the end windings (22, 23) of the motor armature (100) such that the axial direction introduced by the annular airflow conveying passage (512) After a portion of the airflow enters the airflow splitter (530), the direction of airflow changes from axial to radially inward, at the end of the annular airflow splitter (530) and the motor armature (100) A gas seal ring is formed therebetween.
  19. 如权利要求18所述的工艺装备,其特征在于,所述环状气流分流器(530)包括径向挡边(521)和环状导流板(522),所述径向挡边(521)从所述外筒体(510)向内径向延伸预定长度,所述环状导流板(522)为圆环状,设置在所述外筒体(510)的内侧,与所述径向挡边(521)的内端连接,所述环状导流板(522)上开设有气流出口,使进入所述环状气流分流器(530)中的气体从所述气流出口沿径向向内流动。The process equipment of claim 18 wherein said annular flow splitter (530) includes a radial rib (521) and an annular baffle (522), said radial rib (521) Extending radially inwardly from the outer cylinder (510) by a predetermined length, the annular baffle (522) being annular, disposed on the inner side of the outer cylinder (510), and the radial direction An inner end of the rib (521) is connected, and the annular baffle (522) is provided with an air outlet for radially entering the annular airflow diverter (530) from the air outlet Flow inside.
  20. 如权利要求10所述的工艺装备,其特征在于,所述装备还包括设置在电机电枢(100)的上部的气流回收腔(270),将穿过电机电枢(100)的气流汇集后通过管道输送到吸附塔(275)中,The process equipment of claim 10, further comprising a gas flow recovery chamber (270) disposed at an upper portion of the motor armature (100) for collecting airflow through the motor armature (100) Piped to the adsorption tower (275),
    在所述气流回收腔(270)与所述蓄压腔(268)之间设置有圆环状的隔板(274),用于将所述气流回收腔(270)与所述蓄压腔(268)中的气流分隔开,所述隔板(274)的径向内侧与所述电机电枢(100)的外周之间留有间隙(273),使得所述蓄压腔(268)中的一部分气体溢流到所述气流回收腔(270)中,An annular partition (274) is disposed between the gas recovery chamber (270) and the pressure accumulating chamber (268) for the gas recovery chamber (270) and the pressure accumulating chamber ( The air flow in 268) is separated, and a gap (273) is left between the radially inner side of the partition plate (274) and the outer circumference of the motor armature (100), so that the pressure accumulating chamber (268) is a portion of the gas overflows into the gas recovery chamber (270),
    在所述气流回收腔(270)和所述电机电枢(100)之间还设置有气流溢流缓冲腔(278),将从所述间隙(273)以及所述径向通风孔(12)中释放的气流汇流后排放到所述吸附塔(275)。An airflow overflow buffer chamber (278) is further disposed between the airflow recovery chamber (270) and the motor armature (100), from the gap (273) and the radial vent (12) The released air stream is discharged to the adsorption tower (275).
PCT/CN2018/087128 2017-12-29 2018-05-16 Process equipment for sealing and curing liquid filler of motor armature after impregnation WO2019128045A1 (en)

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US11840641B2 (en) 2020-07-26 2023-12-12 International Business Machines Corporation Repair structure cracks using self-moving filler materials

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Publication number Priority date Publication date Assignee Title
US11198978B1 (en) 2020-07-26 2021-12-14 International Business Machines Corporation Repair structure cracks using self-moving filler materials
US11840641B2 (en) 2020-07-26 2023-12-12 International Business Machines Corporation Repair structure cracks using self-moving filler materials

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