一种板框压滤机的清理装置Cleaning device for plate and frame filter press
技术领域Technical field
本发明涉及板框压滤机技术领域,具体是一种板框压滤机的清理装置。The invention relates to the technical field of a plate and frame filter press, in particular to a cleaning device for a plate and frame filter press.
背景技术Background technique
板框压滤机是工业生产中的实现固体和液体分离的一种设备,应用于化工、陶瓷、石油、医药、食品、冶炼、采煤等行业。板框压滤机包括机架和安装在机架上的止推板、压紧板、压紧驱动装置、滤板,滤板可滑动的设置于止推板和压紧板之间,滤板上设有内凹的腔体,滤板上设有通孔,接合后构成进料口、排污口等,压紧板与压紧驱动装置连接。工作时,压紧板将滤板压紧在压紧板和止推板之间,相邻的滤板接合后其内部构成一组滤室,达到额定压紧力后,即可进行过滤,由供料泵将过滤介质输入滤室,滤渣被截留在滤室内,滤液被集中排出。过滤后将滤板分离,并将附着在滤板上滤渣清理下来。目前清理滤渣的方式是人工清理,清理效率低并且工人劳动强度大,而且,人工清理效果差,清理后会有部分滤渣粘附在滤板上,在滤板接合后容易产生缝隙,工作中高压过滤介质会从滤板之间的缝隙中喷出伤人,存在极大的安全隐患。Plate and frame filter press is a kind of equipment for solid and liquid separation in industrial production. It is used in chemical, ceramic, petroleum, pharmaceutical, food, smelting, coal mining and other industries. The plate and frame filter press comprises a frame and a thrust plate mounted on the frame, a pressing plate, a pressing drive device, a filter plate, and the filter plate is slidably disposed between the thrust plate and the pressing plate, the filter plate The inner cavity is provided with a concave cavity, and the filter plate is provided with a through hole, and after the joint, a feeding port, a sewage outlet, and the like are formed, and the pressing plate is connected with the pressing driving device. During operation, the pressure plate presses the filter plate between the pressure plate and the thrust plate, and the adjacent filter plates are combined to form a set of filter chambers. After reaching the rated pressing force, the filter can be filtered. The feed pump inputs the filter medium into the filter chamber, and the filter residue is trapped in the filter chamber, and the filtrate is concentratedly discharged. After filtration, the filter plate is separated, and the filter residue attached to the filter plate is cleaned. At present, the way to clean the filter residue is manual cleaning, the cleaning efficiency is low and the labor intensity of the worker is large, and the manual cleaning effect is poor. After cleaning, some filter residue adheres to the filter plate, and the gap is easily generated after the filter plate is joined, and the working pressure is high. The filter media will spray people from the gap between the filter plates, posing a great safety hazard.
发明内容Summary of the invention
本发明的目的是为了解决上述现有技术的不足,提供一种板框压滤机的清理装置,能够实现板框式压滤机的机械自动化清理,提高清理效率和清理效果、降低工人劳动强度、消除安全隐患。The object of the present invention is to solve the above-mentioned deficiencies of the prior art, and to provide a cleaning device for a plate and frame filter press, which can realize mechanical automatic cleaning of the plate and frame filter press, improve cleaning efficiency and cleaning effect, and reduce labor intensity of workers. Eliminate safety hazards.
本发明所要解决的技术问题采用以下技术方案来实现:一种板框压滤机的清理装置,包括主支架、横向滑动支架、横向驱动机构、滤板定位机构和刮板机构;所述横向滑动支架可横向滑动的安装于主支架上,所述横向驱动机构用于驱动横向滑动支架横向滑动;所述滤板定位机构沿横向间隔安装于横向滑动支架上,滤板定位机构包括第一升降支架、第一升降驱动机构和定位钳,第一升降支架可竖直滑动的安装于横向滑动支架上,所述第一升降驱动机构用于驱动第一升降支架竖直滑动,所述定位钳设于第一升降支架的侧部;所述刮板机构设于相邻的滤板定位机构之间,刮板机构包括第二升降支架、第二升降驱动机构和刮板,所述第二升降支架可竖直滑动的安装于横向滑动支架上,所述第二升降驱动机构用于驱动第二升降支架竖直滑动,所述刮板对称安装于第二升降支架的左右两侧。The technical problem to be solved by the present invention is achieved by the following technical solutions: a cleaning device for a plate and frame filter press, comprising a main bracket, a lateral sliding bracket, a lateral driving mechanism, a filter plate positioning mechanism and a scraping mechanism; The bracket can be laterally slidably mounted on the main bracket, the lateral driving mechanism is configured to drive the lateral sliding bracket to laterally slide; the filter plate positioning mechanism is installed on the lateral sliding bracket along the lateral interval, and the filter plate positioning mechanism includes the first lifting bracket a first lifting drive mechanism and a positioning clamp, the first lifting bracket is vertically slidably mounted on the lateral sliding bracket, the first lifting driving mechanism is configured to drive the first lifting bracket to vertically slide, and the positioning clamp is disposed on the a side portion of the first lifting bracket; the squeegee mechanism is disposed between adjacent filter plate positioning mechanisms, the squeegee mechanism includes a second lifting bracket, a second lifting drive mechanism and a squeegee, and the second lifting bracket can Vertically slidably mounted on the lateral sliding bracket, the second lifting drive mechanism for driving the second lifting bracket to vertically slide, the screed is symmetric Second lift both the left and right bracket.
本发明的技术方案还有:所述定位钳包括对称设置于第一升降支架左右两侧的两个定位钳臂和钳紧气缸,所述定位钳臂枢接于第一升降支架,所述钳紧气缸用于驱动定位钳臂摆动。钳紧气缸的伸缩可驱动定位钳臂钳紧或松开滤板。According to the technical solution of the present invention, the positioning tongs include two positioning tong arms and a clamping cylinder symmetrically disposed on the left and right sides of the first lifting bracket, and the positioning tong arms are pivotally connected to the first lifting bracket, the tongs A tight cylinder is used to drive the positioning caliper arm to swing. The telescopic expansion of the clamping cylinder can drive the positioning pliers arm to clamp or loosen the filter plate.
本发明的技术方案还有:所述定位钳臂的内侧设有橡胶垫,防止钳紧滤板时将滤板损坏。According to the technical solution of the present invention, the inner side of the positioning tong arm is provided with a rubber pad to prevent the filter plate from being damaged when the filter plate is clamped.
本发明的技术方案还有:所述刮板机构还包括刮板开合气缸、刮板开合连杆一和刮板开合连杆二,所述刮板开合气缸安装于第二升降支架上,所述刮板开合连杆一的一端枢接于第二升降支架,刮板开合连杆一的另一端枢接于刮板开合连杆二的中部,所述刮板开合连杆二的一端枢接于刮板开合气缸的活塞杆,刮板开合连杆二与刮板固定连接。滤框上设有内凹的腔体,采用本技术方案,刮板开合气缸能够通过刮板开合连杆一和刮板开合连杆二带动刮板摆动,以使刮板紧贴滤板,清理效果更好。According to the technical solution of the present invention, the squeegee mechanism further includes a squeegee opening and closing cylinder, a squeegee opening and closing connecting rod 1 and a squeegee opening and closing connecting rod 2, and the squeegee opening and closing cylinder is mounted on the second lifting bracket. The one end of the squeegee opening and closing link 1 is pivotally connected to the second lifting bracket, and the other end of the squeegee opening and closing link 1 is pivotally connected to the middle of the squeegee opening and closing link 2, and the squeegee is opened and closed. One end of the connecting rod 2 is pivotally connected to the piston rod of the squeegee opening and closing cylinder, and the squeegee opening and closing connecting rod 2 is fixedly connected with the squeegee. The filter frame is provided with a concave cavity. With the technical scheme, the squeegee opening and closing cylinder can swing the squeegee by the squeegee opening and closing connecting rod and the squeegee opening and closing connecting rod, so that the squeegee is closely attached to the filter. Board, the cleaning effect is better.
本发明的技术方案还有:所述刮板机构还包括风刀,所述风刀对称安装于第二升降支架的两侧并位于刮板的上方。风刀用于进一步对滤板进行清理。According to the technical solution of the present invention, the squeegee mechanism further includes an air knife, and the air knives are symmetrically mounted on both sides of the second lifting bracket and above the squeegee. Air knives are used to further clean the filter plates.
本发明的技术方案还有:所述横向驱动机构包括横向驱动电机、齿轮和齿条,所述横向驱动电机安装于横向滑动支架上,所述齿轮与横向驱动电机连接,所述齿条固定于主支架上并与齿轮啮合。According to a technical solution of the present invention, the lateral driving mechanism includes a lateral driving motor, a gear and a rack, the lateral driving motor is mounted on the lateral sliding bracket, the gear is connected to the lateral driving motor, and the rack is fixed to the rack The main bracket is engaged with the gear.
本发明的技术方案还有:所述第一升降驱动机构为第一升降驱动气缸,所述第一升降驱动气缸安装于横向滑动支架上并与第一升降支架连接。According to the technical solution of the present invention, the first lifting drive mechanism is a first lifting drive cylinder, and the first lifting drive cylinder is mounted on the lateral sliding bracket and connected to the first lifting bracket.
本发明的技术方案还有:所述第二升降驱动机构为第二升降驱动气缸,所述第二升降驱动气缸安装于横向滑动支架上并与第二升降支架连接。According to the technical solution of the present invention, the second lifting drive mechanism is a second lifting drive cylinder, and the second lifting drive cylinder is mounted on the lateral sliding bracket and connected to the second lifting bracket.
相对于现有技术,本发明板框压滤机的清理装置的有益效果为:(1)实现了板框式压滤机的机械自动化清理,清理效率高、工人劳动强度低;(2)清理效果相对于人工清理更好,清理后在滤板接合处不容易产生缝隙,避免工作中高压过滤介质从滤板之间的缝隙中喷出伤人,消除了安全隐患。Compared with the prior art, the beneficial effects of the cleaning device of the plate and frame filter press of the present invention are as follows: (1) mechanical automatic cleaning of the plate and frame filter press is realized, the cleaning efficiency is high, and the labor intensity of the worker is low; (2) cleaning The effect is better than manual cleaning. After cleaning, it is not easy to produce gaps at the joint of the filter plate, so as to prevent the high-pressure filter medium from being sprayed from the gap between the filter plates, and the safety hazard is eliminated.
附图说明DRAWINGS
图1为本发明板框压滤机的主视图。Figure 1 is a front elevational view of the plate and frame filter press of the present invention.
图2为本发明板框压滤机的侧视图。Figure 2 is a side elevational view of the plate and frame filter press of the present invention.
图3为图1中A部的局部放大图。Fig. 3 is a partial enlarged view of a portion A in Fig. 1.
图中:1、主支架,2、横向滑动支架,3、第一升降支架,4、第二升降支架,5、刮板,6、定位钳臂,7、钳紧气缸,8、橡胶垫,9、刮板开合气缸,10、刮板开合连杆一,11、刮板开合连杆二,12、风刀,13、横向驱动电机,14、齿轮,15、齿条,16、第一升降驱动气 缸,17、第二升降驱动气缸,18、机架,19、止推板,20、压紧板,21、压紧驱动装置,22、滤板。In the figure: 1, main bracket, 2, lateral sliding bracket, 3, first lifting bracket, 4, second lifting bracket, 5, scraper, 6, positioning clamp arm, 7, clamping cylinder, 8, rubber mat, 9. Scraper opening and closing cylinder, 10, scraper opening and closing connecting rod 1, 11, scraper opening and closing connecting rod 2, 12, air knife, 13, lateral drive motor, 14, gear, 15, rack, 16, The first lifting drive cylinder, 17, the second lifting drive cylinder, 18, the frame, 19, the thrust plate, 20, the pressing plate, 21, the pressing drive device, 22, the filter plate.
具体实施方式Detailed ways
为能清楚说明本方案的技术特点,下面根据附图对本发明具体实施方式作进一步说明。In order to clearly illustrate the technical features of the present invention, the specific embodiments of the present invention will be further described below with reference to the accompanying drawings.
如图1~图3所示,一种板框压滤机的清理装置,包括主支架1、横向滑动支架2、横向驱动机构、滤板定位机构和刮板机构。As shown in FIG. 1 to FIG. 3, a cleaning device for a plate and frame filter press includes a main bracket 1, a lateral sliding bracket 2, a lateral driving mechanism, a filter plate positioning mechanism, and a scraper mechanism.
横向滑动支架1可横向滑动的安装于主支架2上,横向驱动机构包括横向驱动电机13、齿轮14和齿条15,横向驱动电机13安装于横向滑动支架2上,齿轮14与横向驱动电机13连接,齿条15固定于主支架1上并与齿轮14啮合。The lateral sliding bracket 1 is slidably mounted on the main bracket 2, and the lateral driving mechanism includes a lateral driving motor 13, a gear 14 and a rack 15, and the lateral driving motor 13 is mounted on the lateral sliding bracket 2, the gear 14 and the lateral driving motor 13 Connected, the rack 15 is fixed to the main bracket 1 and meshes with the gear 14.
滤板定位机构沿横向间隔安装于横向滑动支架2上,滤板定位机构包括第一升降支架3、第一升降驱动气缸16和定位钳。第一升降支架3可竖直滑动的安装于横向滑动支架2上,第一升降驱动气缸16安装于横向滑动支架2上并与第一升降支架3连接。定位钳设于第一升降支架3的侧部,定位钳包括对称设置于第一升降支架3左右两侧的两个定位钳臂6和钳紧气缸7,定位钳臂6枢接于第一升降支架3,钳紧气缸7用于驱动定位钳臂6摆动。定位钳臂6的内侧设有橡胶垫8,防止钳紧滤板22时将滤板22损坏。The filter plate positioning mechanism is mounted on the lateral slide bracket 2 at a lateral interval, and the filter plate positioning mechanism includes a first lift bracket 3, a first lift drive cylinder 16 and a positioning clamp. The first lifting bracket 3 is vertically slidably mounted on the lateral sliding bracket 2, and the first lifting drive cylinder 16 is mounted on the lateral sliding bracket 2 and connected to the first lifting bracket 3. The positioning clamp is disposed at a side of the first lifting bracket 3, and the positioning clamp comprises two positioning clamp arms 6 and a clamping cylinder 7 symmetrically disposed on the left and right sides of the first lifting bracket 3, and the positioning clamp arm 6 is pivotally connected to the first lifting and lowering The bracket 3 and the clamping cylinder 7 are used to drive the positioning caliper arm 6 to swing. A rubber pad 8 is provided on the inner side of the positioning caliper arm 6 to prevent damage to the filter plate 22 when the filter plate 22 is clamped.
刮板机构设于相邻的滤板定位机构之间,刮板机构包括第二升降支架4、第二升降驱动气缸17、刮板5、刮板开合气缸9、刮板开合连杆一10、刮板开合连杆二11和风刀12。第二升降支架4可竖直滑动的安装于横向滑动支架2上,第二升降驱动气缸17安装于横向滑动支架2上并与第二升降支架4连接。刮板开合气缸9安装于第二升降支架4上,刮板开合连杆一10的一端枢接于第二升降支架4,刮板开合连杆一10的另一端枢接于刮板开合连杆二11的中部,刮板开合连杆二11的一端枢接于刮板开合气缸9的活塞杆,刮板开合连杆二11与刮板5固定连接。风刀12对称安装于第二升降支架4的两侧并位于刮板5的上方。The squeegee mechanism is disposed between the adjacent filter plate positioning mechanisms, and the squeegee mechanism comprises a second lifting bracket 4, a second lifting drive cylinder 17, a squeegee 5, a squeegee opening and closing cylinder 9, and a squeegee opening and closing link 10. The scraper opens and closes the connecting rod 2 and the air knife 12. The second lifting bracket 4 is vertically slidably mounted on the lateral sliding bracket 2, and the second lifting driving cylinder 17 is mounted on the lateral sliding bracket 2 and connected to the second lifting bracket 4. The squeegee opening and closing cylinder 9 is mounted on the second lifting bracket 4, one end of the squeegee opening and closing link 10 is pivotally connected to the second lifting bracket 4, and the other end of the screed opening and closing connecting rod 10 is pivotally connected to the squeegee In the middle of the opening and closing link 2, one end of the squeegee opening and closing link 2 is pivotally connected to the piston rod of the squeegee opening and closing cylinder 9, and the squeegee opening and closing link 2 is fixedly connected with the squeegee 5. The air knife 12 is symmetrically mounted on both sides of the second lifting bracket 4 and above the squeegee 5.
如图1、图2所示,板框压滤机包括机架和安装在机架上的止推板、压紧板、压紧驱动装置、滤板,本实用新型的板框压滤机的清理装置位于板框压滤机的上方。使用时,第一升降气缸16驱动第一升降支架3下移,钳紧气缸7驱动定位钳臂6钳紧对应的滤板22,以防止滤板22移动。刮板开合气缸9通过刮板开合连杆一10和刮板开合连杆二11驱动刮板5紧贴滤板22的侧面,第二升降气缸17驱动第二升降支架4下移,将滤板22侧面的滤渣刮下,同时,风刀12对滤板22的侧面进行吹扫,进一步清理滤渣。滤渣清理完成后,板框压滤机的清理装置复位。As shown in FIG. 1 and FIG. 2, the plate and frame filter press comprises a frame and a thrust plate mounted on the frame, a pressing plate, a pressing drive device, a filter plate, and the plate and frame filter press of the utility model. The cleaning device is located above the plate and frame filter press. In use, the first lifting cylinder 16 drives the first lifting bracket 3 to move downward, and the clamping cylinder 7 drives the positioning jaw arm 6 to clamp the corresponding filter plate 22 to prevent the filter plate 22 from moving. The squeegee opening and closing cylinder 9 drives the squeegee 5 against the side of the filter plate 22 through the squeegee opening and closing link 10 and the squeegee opening and closing link 2, and the second lifting cylinder 17 drives the second lifting bracket 4 to move downward. The filter residue on the side of the filter plate 22 is scraped off, and at the same time, the air knife 12 purges the side surface of the filter plate 22 to further clean the filter residue. After the filter residue is cleaned, the cleaning device of the plate and frame filter press is reset.
上面结合附图对本发明的实施例做了详细说明,但是本发明并不限于上述实施例,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下做出各种变化。The embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above-described embodiments, and can be made without departing from the scope of the present invention within the knowledge of those skilled in the art. Various changes.