WO2019127377A1 - Flexible connector for phototherapy device, and phototherapy device - Google Patents

Flexible connector for phototherapy device, and phototherapy device Download PDF

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Publication number
WO2019127377A1
WO2019127377A1 PCT/CN2017/119873 CN2017119873W WO2019127377A1 WO 2019127377 A1 WO2019127377 A1 WO 2019127377A1 CN 2017119873 W CN2017119873 W CN 2017119873W WO 2019127377 A1 WO2019127377 A1 WO 2019127377A1
Authority
WO
WIPO (PCT)
Prior art keywords
flexible
illumination module
flexible connector
insulating body
phototherapy device
Prior art date
Application number
PCT/CN2017/119873
Other languages
French (fr)
Chinese (zh)
Inventor
刘衍志
朱圣晓
孙东辉
Original Assignee
深圳市鑫君特智能医疗器械有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市鑫君特智能医疗器械有限公司 filed Critical 深圳市鑫君特智能医疗器械有限公司
Priority to PCT/CN2017/119873 priority Critical patent/WO2019127377A1/en
Publication of WO2019127377A1 publication Critical patent/WO2019127377A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61NELECTROTHERAPY; MAGNETOTHERAPY; RADIATION THERAPY; ULTRASOUND THERAPY
    • A61N5/00Radiation therapy
    • A61N5/01Devices for producing movement of radiation source during therapy
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61NELECTROTHERAPY; MAGNETOTHERAPY; RADIATION THERAPY; ULTRASOUND THERAPY
    • A61N5/00Radiation therapy
    • A61N5/06Radiation therapy using light
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/11Printed elements for providing electric connections to or between printed circuits

Definitions

  • the invention relates to a medical device, in particular to a phototherapy device flexible connector and a phototherapy device.
  • Phototherapy is a method of preventing diseases by artificial light source or natural light source. It is one of the commonly used methods of physical therapy. Light energy causes a series of physical and chemical reactions. For human body, ultraviolet light is commonly used to treat skin suppurative inflammation and other dermatitis, pain syndrome, rickets or Chondrosis; infrared can locally improve circulation, absorb edema, relieve pain, repair tissue, often used to treat soft tissue damage and strain, arthritis and surgical recovery; red, blue and green light in visible light can be used to rejuvenate, anti-inflammatory, rash, Hemorrhoids and other treatments; blue-green light irradiation is the main method for hospital treatment of neonatal jaundice.
  • the traditional phototherapy device generally adopts the form of an external lamp (infrared, ultraviolet lamp, neonatal blue box), and uses a halogen lamp or a high-power LED as a light source to set the irradiance, the irradiation area, and the radiation by adjusting the distance between the light source and the affected part.
  • the energy is difficult to adjust as needed, the irradiation is uneven, the side effects are more, and the treatment effect is not good.
  • some phototherapy devices that can fit the affected area have appeared at home and abroad, and there are infrared LED phototherapy films (Zhengzhou Ruiyu, Beijing Lanxun Times).
  • the technical problem to be solved by the present invention is to provide a flexible connector for a phototherapy device, which solves the problem that the illumination module of the existing treatment device cannot be expanded as needed.
  • the technical problem further solved by the present invention is to provide a phototherapy device, which solves the problem that the existing phototherapy device has uneven irradiation, uncontrollable, single treatment form, and the treatment surface is not fixed.
  • a flexible connector for a phototherapy device comprising a circuit board and an insulative body; the circuit board is an FPC, the insulative housing is a flexible insulative body; and the FPC is embedded in the flexible insulating body to form a flexible connector with an integral structure;
  • the electrical connection tabs are formed to extend from both sides of the flexible insulative housing, and are respectively electrically connected to the circuit boards of two adjacent illumination modules of the plurality of illumination modules of the phototherapy device.
  • the flexible connector can be bent toward the front side and the back side by virtue of its own flexibility and elasticity; the curvature of the flexible connector facing the front side on the same side as the illumination surface is greater than the back side curvature; the overall shape of the flexible connector is adapted to the shape of the illumination module,
  • a flexible conformable light treatment device that is coupled to the side of the illumination module and that is located between the two illumination modules to form a correspondingly expandable phototherapy area and/or shape and/or dosage depending on the treatment needs.
  • the electrical connection piece is fixed to the circuit board of the illumination module by snapping, riveting, or soldering; the electrical connection piece is provided with an electrical connection point electrically connected to the electrical connection point of the circuit board of the illumination module; and the flexible connector is connected
  • the illumination module is an LED matrix illumination module, and the circuit board of the illumination module is an LED matrix circuit board.
  • the connecting end of the flexible insulating body is provided with a sealing flange; the connecting end of the flexible insulating body is further provided with a mounting groove; the mounting groove is located outside the sealing flange; the connecting end of the flexible insulating body passes through the side wall of the illumination module housing
  • the flat hole is clamped in the outer casing of the illumination module, the sealing flange abuts and seals the flat hole, and the upper and lower edges of the flat hole of the side wall of the outer casing are clamped on the front and back sides of the bottom wall of the installation groove; the thickness and width of the bottom wall of the installation groove It is the same size as the flat hole on the side wall of the illumination module housing.
  • the flexible insulative body is further provided with a folding groove and/or a flexible connecting portion; the flexible connector can be oriented toward the front side and/or at the folding groove and/or the flexible connecting portion by means of foldability at the folding groove and/or the flexible connecting portion.
  • the reverse surface is elastically bent; the folding groove is formed on the front surface of the flexible insulating body; the mounting groove is located between the sealing flange and the folding groove; the folding groove is located outside the mounting groove, and the two grooves are parallel.
  • the flexible insulating body is further provided with a positioning structure, and cooperates with a corresponding positioning structure disposed inside the illumination module housing to fix the flexible connector in the illumination module housing; the positioning structure of the flexible insulation body is disposed on the bottom wall of the installation slot, and illuminates the module housing; the positioning structure is disposed on the edge of the flat hole of the sidewall of the housing; the matching manner between the positioning structure of the flexible insulating body and the positioning structure in the housing of the illumination module is plugging, snapping, riveting, or screwing.
  • a positioning hole and/or a positioning post are disposed on the front surface and/or the reverse side of the bottom wall of the mounting groove of the flexible insulating body, and are positioned to cooperate with the positioning post and/or the positioning hole of the flat hole edge of the sidewall of the illumination module housing.
  • the FPC of the flexible connector and the soft plastic, elastomer or rubber are combined into the flexible connector by a thermoplastic process; the soft plastic, the elastomer or the rubber is integrally formed to form an outer flexible insulating body covering the FPC; by prefabricating the FPC Then, it is placed in a molding die and integrally molded from soft plastic, elastomer or rubber.
  • the flexible connector is an integral structure integrally formed by FPC embedded in the flexible insulating body.
  • the invention also provides a phototherapy device, comprising an illumination module, wherein the illumination module is an LED matrix illumination module, the phototherapy device comprises a plurality of the LED matrix illumination modules, and each two adjacent LED matrix illumination modules are connected by a flexible connector The connection is made to form a flexible conformable light treatment device that can be expanded corresponding to different phototherapy areas and/or shapes and/or dosages required for treatment.
  • the plurality of LED matrix illumination modules constitute a wearable therapeutic device that can be laterally, longitudinally or radially expanded to fit the patient's affected area; the phototherapy device further comprises an external connector; the plurality of LED matrix illumination modules are assembled through the flexible connector The bendable treatment surface of the predetermined shape is formed together, and the treatment portion is connected to the external controller and the power source through an external electrical connector.
  • the present invention employs a plurality of illumination modules to be expanded by a flexible connection to provide a customizable flexible conformable phototherapy device for the patient.
  • the present invention employs a plurality of illumination modules consisting of LED matrices that are configured by flexible connections to form a wearable therapeutic device that can be laterally and/or longitudinally extended to fit a patient's affected area.
  • LEDs Infrared, ultraviolet, and visible light-emitting diodes
  • the invention adopts a low-power LED matrix to realize uniform output of light energy and is free from external influences, and uses a flexible connection of longitudinal and/or lateral direction to form a plurality of LED matrices to form a flexible treatment device which can be bent and fits the affected part, and the external connection is simple. Lightweight and easy to use, the output energy is controllable, and the patient can order the product according to the shape and area of the affected area to achieve precise treatment.
  • FIG. 1 is a front plan view showing a phototherapy apparatus according to a first embodiment of the present invention.
  • Figure 2 is a plan partial exploded view of the phototherapy apparatus of the embodiment of Figure 1.
  • Figure 3 is an exploded perspective view of the phototherapy apparatus of the embodiment of Figure 1.
  • Fig. 4 is a front plan view showing a phototherapy apparatus according to a second embodiment of the present invention.
  • Figure 5 is an exploded perspective view of a phototherapy apparatus according to a third embodiment of the present invention.
  • Fig. 6 is a plan view showing the illumination module circuit board of the phototherapy apparatus according to the embodiment of the present invention.
  • Figure 7 is a perspective view of the upper cover of the illumination module housing in accordance with an embodiment of the present invention.
  • Figure 8 is a perspective view of the lower cover of the illumination module housing in accordance with an embodiment of the present invention.
  • Figure 9 is a perspective view and a front plan view of an embodiment of the flexible connector of the present invention.
  • FIG. 10 is a structural view of another embodiment of the flexible connector of the present invention, wherein (a) is an assembled view of the flexible connector, (b) is a schematic view of the FPC structure, and (c) is a perspective view of the flexible insulating body.
  • Figure 11 is a front plan view and a perspective view of an external electrical connector in accordance with an embodiment of the present invention.
  • Figure 12 is a plan view and a perspective view of a plug of an embodiment of the present invention.
  • a phototherapy device 100 the basic unit is an illumination module 10, which is connected by a plurality of illumination modules 10 through a flexible connector 20 to form a scalable treatment device, providing a customizable conformable treatment for the patient to achieve accurate The purpose of treatment.
  • the phototherapy device 100 further includes an external electrical connector 30 and a sealing plug 50.
  • the adjacent two illumination modules 10 are connected by a flexible connector 20, and are electrically connected to an external power source or a circuit or component through an external electrical connector 30.
  • the illumination module 10 is on the outer edge of the phototherapy device 100.
  • the plug 50 is further connected to seal the side opening of the illumination module 10 to meet the protection requirements of daily therapeutic situations, and to achieve dustproof and waterproof.
  • the illumination module 10 is composed of an LED matrix, and of course other light source treatment modules or other therapeutic function modules.
  • Each of the illumination modules 10 may be the same or different therapeutic effects or illumination modes.
  • the LED matrix illumination module 10 composed of an LED matrix is taken as an example for description.
  • the LED matrix illumination module 10 is formed by a flexible connection 20 to form a wearable therapeutic device that fits the patient's affected area, which can be expanded laterally, longitudinally, and radially.
  • Infrared, ultraviolet, and visible light-emitting diodes (LEDs) are used to accurately position the patient's affected area with precise position, controllable shape and area, and dose controllable.
  • Each of the illumination modules 10 includes a circuit board 1 and a housing 11 that houses the mounting circuit board 1.
  • the inside of the outer casing 11 defines a hollow cavity, and the circuit board 1 is mounted inside the outer casing 11, and the outer casing 11 provides protection and electrical isolation.
  • the circuit board 1 of the LED matrix illumination module 10 includes a plurality of low power light emitting diodes (LEDs) of a specific wavelength and a control circuit.
  • LEDs low power light emitting diodes
  • the outer casing 11 includes the upper and lower covers 2, 3, and the side surface of the outer casing 11 is formed with a flat hole 12 for connecting a connecting end of the flexible connector 20, and the flexible connector 20 is connected.
  • a connection end can continue to connect to the next illumination module 10, and the connection is continuously continued, thereby achieving the respective expansion of the plurality of LED matrix illumination modules 10.
  • the flat hole 12 is formed by an opening 122 formed on the upper cover 2, a corresponding opening 121 on the circuit board 1, and a corresponding opening 123 in the lower cover 3.
  • a flat hole 12 is formed in each of the upper, lower, left and right side walls of the outer casing.
  • the flat holes 12 may be formed only in one direction, one side, and both sides as needed, or the flat holes 12 may be formed in other directions, and the number and position of the flat holes 12 may be set according to the specific expansion direction.
  • the flat hole 12 can also serve as a mounting hole for the external electrical connector 30 or the plug 50.
  • a connector positioning structure 4 is formed inside the outer casing 11; for example, a plurality of positioning posts, positioning holes, positioning platforms, snaps or other positioning structures are engaged with the positioning structures on the connectors to position the connectors.
  • the positioning structure 4 may be disposed on the inner side of the upper cover 2 and/or the lower cover 3, preferably on the top end surface on the inner side of the opening edge of the upper and lower covers.
  • the upper cover 2 of the circuit board housing 11 is transparent, and can be astigmatized as needed to transmit the light emitted by the LED light source.
  • the lower cover 3 is opaque.
  • the inner side of the upper cover 2 and/or the lower cover 3 is provided with a fixing structure 13 for fixing the circuit board 1, such as a snap, a positioning post or other suitable structure.
  • the side surface of the upper cover 2 forms an opening 122 corresponding to the flat hole 12.
  • the top cover opening 122 defines a plurality of raised positioning posts 4 along the top end surface of the inner side wall.
  • the side surface of the lower cover 3 forms an opening 123 corresponding to the flat hole 12.
  • the opening 123 has a plurality of convex positioning posts 4 formed on the top end surface of the inner side wall for engaging with the positioning holes on the connector.
  • the upper cover 2 and the lower cover 3 are covered to form a close fitting structure to facilitate sealing and dustproof and waterproof.
  • the rim end faces of the upper cover 2 and the lower cover 3 form a close fit with an annular plane having a width.
  • the upper cover and the lower cover can also be integrally formed to form a unitary structure.
  • the upper and lower covers are assembled and then welded or bonded to form a unitary structure.
  • the upper cover 2 is disposed on the front surface of the circuit board 1 and the illumination surface of the light source; the lower cover 3 is disposed on the reverse side of the circuit board 1.
  • the upper cover 2 is a transparent PC or an acrylic material, and the light transmittance is 80% or more, and the lower cover 3 is an opaque PC material.
  • control circuit the monitoring circuit and the light source such as the LED matrix are arranged on the circuit board 1, and other functional components can be further provided as needed.
  • the board 1 has a two-sided layout with a light source LED matrix on the front and control and monitoring circuitry on the back.
  • the control circuit can control the light irradiance of the light source such as the LED matrix (unit: uW/cm2/nm), and the monitoring circuit is used to safely monitor the return signal.
  • the circuit board 1 is provided with a plurality of sets of electrical connections 15, each set of electrical connections 15 comprising a plurality of input and output, including a positive power connection point a, a negative power supply connection point b, a PWM duty cycle signal connection point c for controlling light irradiance, and monitoring Returns the signal connection point d.
  • Each set is electrically connected to the configuration on the circuit board 1 to facilitate electrical connection to the connector.
  • the electrical connections 15 are four sets of symmetric and equally defined soldering holes a, b, c, d for extending the illumination module 10 in two directions.
  • the four sets of electrical connections 15 are symmetrically located on the four sides of the board. , soldering or riveting with the flexible connector 20 and/or the external connector 30 for lateral and longitudinal expansion.
  • soldering or riveting with the flexible connector 20 and/or the external connector 30 for lateral and longitudinal expansion.
  • the number and definition of signals can be changed according to functional requirements.
  • the number of LEDs, the angle of illumination, and the mounting density of the LED matrix are specifically determined according to the required light irradiance (unit: uW/cm2/nm).
  • the flexible connector 20 includes a flexible circuit board (FPC) 21 and a flexible insulative body 22 that encases the FPC 21.
  • the FPC 21 is embedded in the flexible insulative housing 22, and the connection end of the FPC 21 and the LED matrix illumination module 10 is an electrical connection piece 210.
  • the electrical connection piece 210 extends from the connection end surface of the flexible insulation body 22 connected to the LED matrix illumination module 10.
  • the overall shape of the flexible connector 20 is adapted to the shape of the LED matrix illumination module 10 and is coupled to the side of the LED matrix illumination module 10.
  • connection ends Two or two ends of the flexible connector 20 (FPC 21 / flexible insulating body 22) connected to the LED matrix illumination module 10 are defined as connection ends, and the length direction between the two connection ends is defined as a connection direction, and the LED matrix illumination module 10
  • the direction of expansion is the same.
  • the front surface of the flexible connector 20 is the same as the front surface of the circuit board 1, and both face the light-irradiating surface, and the opposite side has the back surface as the reverse side.
  • the plurality of LED matrix illumination modules 10 are expanded to form a compact, flexible, unitary treatment structure that can be expanded to one or more sides.
  • the side shapes of the flexible connector 20 and the LED matrix illumination module housing 11 are mutually adapted, and one side of the flexible connector 20 is snapped and positioned inside the outer casing 11.
  • the electrical connection piece 210 of the FPC 21 connection end is electrically connected to the circuit board 1 inside the housing.
  • the electrical connection piece 210 can be fixed to the circuit board 1 by snapping, riveting, soldering or other connection.
  • the electrical connection piece 210 is provided with an electrical connection point 212 for electrical connection with the electrical connection 15 of the circuit board 1.
  • the flexible connector 20 can be bent at an angle toward the front side (the same as the light emitting surface of the LED illumination module) or the reverse side by its own elasticity or flexibility.
  • the flexibility of the flexible connector 20 to the front side is large, so that the illumination surface of the LED matrix illumination module 10 can be bent to a greater extent to fit the treatment surface.
  • the flexible insulating body 22 may further be provided with a folding groove 221 and/or a flexible connecting portion 225.
  • the folding groove 221 is substantially along the direction in which the LED matrix illumination module 10 is extended (or the connecting direction of the connector). It is perpendicular to the front surface of the flexible insulative body 22.
  • the flexible connector 20 is arranged such that the front (light emitting surface) bending angle between the two LED modules can be greater than or equal to 90 degrees and the back bending angle is greater than or equal to 30 degrees.
  • the side of the connecting end of the flexible insulating body 22 connected to the LED matrix illumination module is further provided with a sealing flange 220 to further seal the LED matrix illumination module housing 11 .
  • the sealing flange 220 is sealed against the flat hole 12 to achieve dustproof and waterproof requirements.
  • the sealing flange 220 can be clamped inside the outer casing 11, inside the flat hole 12 to seal the flat hole 12, or the flat hole 12 can be sealed against the outside of the flat hole 12.
  • the sealing flange 220 is held inside the outer casing 11 and inside the flat hole 12.
  • the flexible insulative housing 22 is further formed with a mounting groove 224 having a width that coincides with an edge at which the upper and lower covers of the outer casing 11 form an opening.
  • the front and back sides of the wall are such that the thickness and width of the bottom wall of the mounting groove 224 coincide with the size of the flat hole 12.
  • the mounting groove 224 is located between the sealing flange 220 and the folding groove 224.
  • the folding groove 224 is located outside the mounting groove 224, and the two grooves are parallel.
  • a positioning structure 222 is further disposed on the flexible insulative housing 22 to cooperate with the connector positioning structure 4 disposed inside the housing 11 to connect and fix the flexible connector 20 to the LED matrix illumination module 10.
  • the manner of cooperation between the positioning structure 222 of the flexible insulative housing and the connector positioning structure 4 disposed inside the housing 11 may be plugging, snapping, riveting, screwing, and the like.
  • the insertion structure that is, the positioning manner of the positioning post and the positioning hole is used, and the number of the positioning post or the positioning hole is not limited, and may be one or more; the positioning post or the positioning hole is disposed in the flexible insulation.
  • the positions of the upper and lower cover sides of the body and the outer casing 11, the positioning posts or the positioning holes are interchangeable.
  • a plurality of positioning posts 4 projecting toward the fastening direction are provided on the top end faces of the inner side walls of the upper cover and the lower cover opening of the outer casing 11, and at the connection end of the flexible insulating body 22 A corresponding number of positioning holes 222 are formed thereon; of course, the positions of the positioning post 4 and the positioning holes 222 are interchangeable.
  • the positioning hole 222 is disposed at the bottom of the mounting groove 224 of the flexible insulating body 22, and when the connecting end of the flexible connector 20 is inserted into the outer casing 11 of the LED matrix illumination module 10, the upper and lower covers are stuck at the flat hole 12
  • the mounting post 224 is inserted into the positioning hole 222, and the flexible connector 20 is fixed in the outer casing 11 of the LED matrix illumination module 10 through the connecting end to increase the tensile strength. .
  • the FPC 21 of the circuit board 1 and the flexible connector 20 is first electrically connected by soldering or riveting or other connection, and then the upper and lower covers 2, 3 are mounted, and the upper and lower covers 2, 3 are used to fix the circuit board 1 to the upper and lower covers.
  • the structure 13 is fixed.
  • the edge of the upper and lower cover at the opening is engaged with the mounting slot 224 of the flexible connector, and the openings of the upper and lower covers respectively have a plurality of protruding positioning posts (positioning structures) 4 that are snapped into the flexible connector positioning holes 222. To increase the tensile strength.
  • the upper and lower covers can be further welded to the housing of the integral structure by ultrasonic welding, and the portion of the flexible connector connecting end inside the LED illumination module 10 is large, further sealing and clamping.
  • the sealing flange 220 on the outer side of the mounting groove 224 abuts against the rear of the opening of the upper and lower covers to achieve dustproof and waterproof requirements.
  • a plurality of circuit boards 1, a flexible connector 2 and a housing 11 are assembled to form a bendable treatment surface of a particular shape, and the treatment portion is coupled to an external controller and power source via an external electrical connector 30 to form a complete device.
  • a flexible circuit board (FPC) 1 and a soft plastic, elastomer or rubber are combined into a flexible connector 20 by a thermoplastic process, and the soft plastic, elastomer or rubber passes heat.
  • Plastic or related molding process is integrally formed to form a coated FPC
  • the outer flexible insulative body 22 of 21 By prefabricating FPC 21, and then placed in a molding die for integral molding, and thus the flexible connector 20 is an integral structure integrally formed by the FPC 21 embedded in the flexible insulating body 22.
  • the flexible insulating body 22 is entirely covered by the FPC 21 on.
  • the flexible connector 20 is connected between the adjacent two LED matrix illumination modules 10, and the electrical connection pieces 210 of the two connection ends of the FPC 21 extend from the two connection end sides of the flexible insulation body 22, respectively, with two adjacent LEDs on the left and right or the upper and lower sides.
  • the circuit board 1 of the matrix illumination module 10 is electrically connected.
  • the electrical connection tab 210 is a solder tab, and the electrical connection points 212 disposed thereon are solder joints.
  • the electrical connecting piece 210 is located at the connecting ends of the FPC 21, and is a strip of a certain width, for example, an elongated shape, to facilitate soldering or riveting to the circuit board 1 for electrical connection.
  • the flexible insulative body 22 can also be made of other suitable materials.
  • the specific shape of the flexible connector 20 can be adaptively designed according to the particular illumination module 10.
  • Figures 9 and 10 are respectively two different shapes of flexible connectors 20 that perform the same function and have the above-described common structural features.
  • FPC The connecting ends on both sides of the 21 are respectively provided as electrical connecting pieces 210, which are respectively connected to the two illumination modules 10.
  • the folding groove function is a flexible connecting portion 225 between the mounting groove 224 and the cylinder, thereby realizing the bending action on both sides.
  • the length of the electrical connection piece 210 disposed at the connection end of the FPC 21 corresponds to the flat hole 12 of the side wall of the housing 11 of the illumination module 10, and the electrical connection piece 210
  • the upper and lower ends form a rearward hook portion that is engaged with the inner side wall of the flat hole 12.
  • the FPC 21 is provided with a positioning structure 213 (such as a positioning hole, a protrusion, etc.) and is positioned when the flexible insulating body 22 is embedded.
  • the flexible insulative housing 22 is wrapped on the FPC 21, and the electrical connecting tabs 210 on both sides of the FPC 21 extend from the sides of the connecting ends of the flexible insulative housing 22.
  • a flange 220 is formed on the side of the connecting end of the flexible insulating body 22 to seal the flat hole 12 on the side of the outer side of the flexible insulating body 22, and the front surface of the flexible insulating body 22 is formed with a folding groove 221, so that the entire front surface of the flexible insulating body 22 can be elastically bent, such as bent 90. degree.
  • a mounting groove 224 is formed between the outer side wall of the folding groove 221 and the flange 220, and a row of positioning holes 222 is disposed at the bottom of the mounting groove 224.
  • the flat hole 12 on one side of the illumination module 10 is connected to an external electrical connector 30.
  • the external electrical connector 30 is preferably a flexible connector formed by an external flexible circuit board (FPC) 31 to cover the flexible plastic or elastomer material such as silicone or TPU by a thermoplastic method to form the outer insulating body 33.
  • the external FPC 31 is wrapped around the insulative housing 33 and its end tab extends out of the insulative housing 33 for insertion into the illumination module housing 11 for electrical connection with the circuit board 1.
  • the external electrical connector 30 further includes an external connection line 32, and the external connection line 32. One end is electrically connected to the external FPC 31 in the insulative housing 33, and the other end extends to be electrically connected to an external power source, circuit or component.
  • the connecting side surface of the insulative housing 33 forms a flange 35.
  • the connecting side of the external electrical connector 30 is inserted into the flat hole 12 on the side of the illumination module housing, the flange 35 abuts against the inside of the flat hole 12 for sealing.
  • the flange 35 of the connecting end of the external electrical connector is formed on the connecting end surface of the insulating body 33.
  • the outer side of the flange of the insulating body 33 forms a mounting groove 36. When the upper and lower covers of the illumination module are fastened, the edge of the opening is fastened to the bottom wall of the mounting groove 36.
  • the front and back sides of the bottom wall of the mounting groove 36 are provided with a positioning structure 37 (with the positioning structure 222 of the flexible connector 20), and cooperate with the positioning structure 4 provided on the top surface of the upper cover and/or the opening edge of the lower cover, The positioning structure cooperates to fasten the external electrical connector 30 to the side of the housing of the illumination module 10.
  • the flat hole 12 of the illumination module 10 that does not need to be expanded may be provided with a plug 50 for sealing.
  • the plug 50 is an insulator whose shape is adapted to the shape of the flat hole 12 and the side surface of the outer casing 11.
  • the outer side is a flange 51.
  • a mounting groove 52 is disposed on the outer side of the flange of the plug 50.
  • a plurality of illumination modules 10 composed of LED matrices are used to form a wearable phototherapy device 100 that can be laterally and longitudinally extended to fit a patient's affected area through the flexible connector 20.
  • the plurality of illumination modules 10 of the phototherapy device 100 of the present invention are assembled by the flexible connector 20 and the circuit board housing 11 to achieve a protection level of IP54, which meets the protection requirements of daily therapeutic situations, and has good dustproof and waterproof performance.
  • the illumination module 10 is substantially square, and the four sides of the outer casing 11 are each provided with an opening, that is, a flat hole 12. Between the adjacent two illumination modules 10, the flexible connector 20, an illumination module 10 is further connected to the external electrical connector 30 to form an electrical connection with an external circuit, a power source or other related components, and each of the illumination modules is widened. 10 circuit communication; the side of the illumination module 10 on the outside without further expansion is sealed by the plug 50 to the opening of the housing of the illumination module 10.
  • each circuit board 1 is electrically connected to the connected end of the flexible connector 20 and/or the external electrical connector 30 and/or the plug 50 by soldering, riveting or other connection, and then the upper and lower covers are mounted. 2, 3, the upper and lower covers 2, 3 clamp the circuit board 1 on the fixing structure 13 of the upper and lower covers, and at the same time connect the flexible connector 20 and/or the external electrical connector 30 and/or the connection end (side) of the plug 50 Close to the inside of the outer casing 11, the side of the flat hole 12, the phototherapy device 100 is compact in structure, and the illumination modules 10 can be relatively bent. For example, the front surface can be bent by 90 degrees to better fit the affected part.
  • the illumination module 10 uses infrared, ultraviolet, and visible light emitting diodes (LEDs) to accurately position the patient's affected area with an accurate position, controllable shape and area, and dose controllable.
  • LEDs visible light emitting diodes
  • the phototherapy device 100 is a plurality of illumination modules 10 composed of an array of LEDs that are extended in one direction, such as in a lateral direction, to form an elongated treatment device.
  • the left and right side walls of each of the illumination module housings 11 are provided with openings, that is, the flat holes 12, and the upper and lower side walls are closed. Therefore, the flexible connector 20 is connected between the adjacent two illumination modules 10, and the outermost two illuminations are provided.
  • the module 10 connects the external electrical connector 30 and the plug 50, respectively.
  • the flexible connector 20 used in Figures 1-4 above is shown in Figure 9.
  • the phototherapy apparatus 100 of the third embodiment shown in FIG. 5 is a therapeutic apparatus in which a plurality of illumination modules 10 composed of an LED matrix are connected by using the flexible connector 20 of FIG. 10 to form an integral square array.
  • the outer shape of the illumination module 10 can be of various shapes that can be expanded around the outer casing in any direction including transverse and/or longitudinal and/or radial directions of radiation, by the flexible connector 20.
  • a plurality of illumination modules 10 are coupled to form a treatment device of the desired area and size.
  • the plurality of illumination modules 10 can be relatively bent.
  • the above-mentioned external connector 30 and the plug 50 are optional devices, and the side of the side wall of the casing that does not need to be expanded can be arranged in a closed type, and the plug 50 is just needed. If the illumination modules 10 are each powered or set up with a control program, the external connector 30 may not be used.

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Abstract

A flexible connector for a phototherapy device, and a phototherapy device. The flexible connector comprises a circuit board and an insulating body. The circuit board is an FPC, and the insulating body is a flexible insulating body. The FPC is embedded into the flexible insulating body to form a flexible connector of an integrated structure. Electric connecting pieces formed at the tail ends of two sides of the FPC extend out of two sides of the flexible insulating body, and are electrically connected to the circuit boards of two adjacent irradiation modules in a plurality of irradiation modules of the phototherapy device, respectively. The flexible connector is connected to the sides of the irradiation modules and located between the two irradiation modules to together form a flexible attaching phototherapy device that can be correspondingly expanded according to different phototherapy areas and/or shapes and/or dosages required by treatment.

Description

一种光疗装置柔性连接器及光疗装置Light therapy device flexible connector and phototherapy device 技术领域Technical field
本发明涉及一种医疗器械,尤其是指一种光疗装置柔性连接器及光疗装置。The invention relates to a medical device, in particular to a phototherapy device flexible connector and a phototherapy device.
背景技术Background technique
光疗是利用人工光源或自然光源防治疾病的方法,是物理治疗常用方法之一,光能量引起一系列物理化学反应,对于人体,紫外线常用以治疗皮肤化脓性炎症和其他皮炎、疼痛症候群、佝偻病或软骨病;红外线可局部改善循环,吸收水肿,减轻疼痛,修复组织,常用以治疗软组织损伤和劳损、关节炎以及手术恢复;可见光中的红光、蓝光、绿光可用嫩肤、消炎、皮疹、痤疮等治疗;蓝绿光照射是医院治疗新生儿黄疸的主要方法。Phototherapy is a method of preventing diseases by artificial light source or natural light source. It is one of the commonly used methods of physical therapy. Light energy causes a series of physical and chemical reactions. For human body, ultraviolet light is commonly used to treat skin suppurative inflammation and other dermatitis, pain syndrome, rickets or Chondrosis; infrared can locally improve circulation, absorb edema, relieve pain, repair tissue, often used to treat soft tissue damage and strain, arthritis and surgical recovery; red, blue and green light in visible light can be used to rejuvenate, anti-inflammatory, rash, Hemorrhoids and other treatments; blue-green light irradiation is the main method for hospital treatment of neonatal jaundice.
传统的光疗装置一般采用外置灯的形式(红外、紫外灯,新生儿蓝光箱),以卤素灯或大功率LED作为光源,通过调整光源与患处的距离来设置辐照度,照射面积、辐射能量很难按需调整,辐照不均匀,副作用较多,治疗效果不佳;近年来国内外出现了一些可贴合患处的光疗装置,有红外LED光疗片(郑州瑞宇、北京蓝讯时代红外糖尿病止痛仪)、红蓝光治疗仪(武汉光福生物)、毯式黄疸蓝光治疗仪(北京巨龙三优)、光纤编织蓝光毯(GE、飞利浦),这些设备也各有优缺点,其主要缺点有:设备结构复杂,治疗形式单一,治疗面积固定,辐射量受使用条件影响大,部分产品工艺复杂、价格昂贵。The traditional phototherapy device generally adopts the form of an external lamp (infrared, ultraviolet lamp, neonatal blue box), and uses a halogen lamp or a high-power LED as a light source to set the irradiance, the irradiation area, and the radiation by adjusting the distance between the light source and the affected part. The energy is difficult to adjust as needed, the irradiation is uneven, the side effects are more, and the treatment effect is not good. In recent years, some phototherapy devices that can fit the affected area have appeared at home and abroad, and there are infrared LED phototherapy films (Zhengzhou Ruiyu, Beijing Lanxun Times). Infrared Diabetes Pain Relief), Red and Blue Light Therapy (Wuhan Guangfu Bio), Blanket Blu-ray Treatment Device (Beijing Julong Sanyou), Fiber Braided Blu-ray Blanket (GE, Philips), these devices also have their own advantages and disadvantages, The main shortcomings are: complicated equipment structure, single treatment form, fixed treatment area, large amount of radiation affected by the use conditions, and some products are complicated in process and expensive.
技术问题technical problem
本发明所要解决的技术问题是:提供一种光疗装置柔性连接器,解决现有治疗装置的照射模块无法根据需要进行扩展的问题。The technical problem to be solved by the present invention is to provide a flexible connector for a phototherapy device, which solves the problem that the illumination module of the existing treatment device cannot be expanded as needed.
本发明进一步解决的技术问题是:提供一种光疗装置,解决现有光疗装置辐照不均匀、不可控、治疗形式单一、治疗面固定不可变的问题。The technical problem further solved by the present invention is to provide a phototherapy device, which solves the problem that the existing phototherapy device has uneven irradiation, uncontrollable, single treatment form, and the treatment surface is not fixed.
技术解决方案Technical solution
为解决上述技术问题,本发明采用如下技术方案:In order to solve the above technical problem, the present invention adopts the following technical solutions:
提供一种光疗装置柔性连接器,包括电路板以及绝缘本体;所述电路板为FPC,所述绝缘本体为柔性绝缘本体;FPC嵌入柔性绝缘本体内形成一体结构的柔性连接器;FPC两侧末端形成电连接片自柔性绝缘本体的两侧伸出,且分别与光疗装置的多个照射模块中的两相邻照射模块的电路板电连接。A flexible connector for a phototherapy device is provided, comprising a circuit board and an insulative body; the circuit board is an FPC, the insulative housing is a flexible insulative body; and the FPC is embedded in the flexible insulating body to form a flexible connector with an integral structure; The electrical connection tabs are formed to extend from both sides of the flexible insulative housing, and are respectively electrically connected to the circuit boards of two adjacent illumination modules of the plurality of illumination modules of the phototherapy device.
所述柔性连接器依靠自身柔性及弹性可朝正面和反面弯曲;柔性连接器朝向与光照面同侧的正面的弯曲度大于反面弯曲度;柔性连接器的整体形状与照射模块的形状相适应,连接于照射模块侧面、位于两照射模块之间共同形成可根据治疗需要的不同光疗面积和/或形状和/或剂量而相应扩展的柔性贴合式光照治疗装置。The flexible connector can be bent toward the front side and the back side by virtue of its own flexibility and elasticity; the curvature of the flexible connector facing the front side on the same side as the illumination surface is greater than the back side curvature; the overall shape of the flexible connector is adapted to the shape of the illumination module, A flexible conformable light treatment device that is coupled to the side of the illumination module and that is located between the two illumination modules to form a correspondingly expandable phototherapy area and/or shape and/or dosage depending on the treatment needs.
电连接片通过卡接、铆接、或焊接固定于照射模块的电路板;所述电连接片上设置电连接点,电连接于照射模块的电路板的电气连接点;与所述柔性连接器连接的照射模块为LED矩阵照射模块,照射模块的电路板为LED矩阵电路板。The electrical connection piece is fixed to the circuit board of the illumination module by snapping, riveting, or soldering; the electrical connection piece is provided with an electrical connection point electrically connected to the electrical connection point of the circuit board of the illumination module; and the flexible connector is connected The illumination module is an LED matrix illumination module, and the circuit board of the illumination module is an LED matrix circuit board.
柔性绝缘本体两侧的连接端设置有密封凸缘;柔性绝缘本体连接端上进一步设置安装槽;安装槽位于密封凸缘外侧;柔性绝缘本体两侧的连接端穿过照射模块外壳侧壁上的扁孔而卡紧于照射模块的外壳内,密封凸缘抵紧并密封扁孔,外壳侧壁扁孔的上下边沿卡紧于安装槽底壁的正反两面;安装槽底壁的厚度及宽度与照射模块外壳侧壁扁孔的尺寸一致。The connecting end of the flexible insulating body is provided with a sealing flange; the connecting end of the flexible insulating body is further provided with a mounting groove; the mounting groove is located outside the sealing flange; the connecting end of the flexible insulating body passes through the side wall of the illumination module housing The flat hole is clamped in the outer casing of the illumination module, the sealing flange abuts and seals the flat hole, and the upper and lower edges of the flat hole of the side wall of the outer casing are clamped on the front and back sides of the bottom wall of the installation groove; the thickness and width of the bottom wall of the installation groove It is the same size as the flat hole on the side wall of the illumination module housing.
柔性绝缘本体上进一步设置有折叠槽和/或柔性连接部;柔性连接器借助折叠槽和/或柔性连接部处的可折叠性而在折叠槽和/或柔性连接部处可朝向正面和/或反面弹性弯曲;折叠槽开设于柔性绝缘本体的正面;安装槽位于密封凸缘与折叠槽之间;折叠槽位于安装槽外侧,两槽平行。The flexible insulative body is further provided with a folding groove and/or a flexible connecting portion; the flexible connector can be oriented toward the front side and/or at the folding groove and/or the flexible connecting portion by means of foldability at the folding groove and/or the flexible connecting portion. The reverse surface is elastically bent; the folding groove is formed on the front surface of the flexible insulating body; the mounting groove is located between the sealing flange and the folding groove; the folding groove is located outside the mounting groove, and the two grooves are parallel.
柔性绝缘本体进一步设置定位结构,与照射模块外壳内部设置的对应定位结构配合从而将柔性连接器拉紧固定于照射模块外壳内;柔性绝缘本体的定位结构设置于安装槽底壁,照射模块外壳内的定位结构设置于外壳侧壁扁孔的边沿;柔性绝缘本体的定位结构与照射模块外壳内的定位结构之间的配合方式为插接、卡接、铆接、或螺接。The flexible insulating body is further provided with a positioning structure, and cooperates with a corresponding positioning structure disposed inside the illumination module housing to fix the flexible connector in the illumination module housing; the positioning structure of the flexible insulation body is disposed on the bottom wall of the installation slot, and illuminates the module housing The positioning structure is disposed on the edge of the flat hole of the sidewall of the housing; the matching manner between the positioning structure of the flexible insulating body and the positioning structure in the housing of the illumination module is plugging, snapping, riveting, or screwing.
柔性绝缘本体的安装槽底壁正面和/或反面设置定位孔和/或定位柱,与照射模块外壳侧壁扁孔边沿的定位柱和/或定位孔配合定位。A positioning hole and/or a positioning post are disposed on the front surface and/or the reverse side of the bottom wall of the mounting groove of the flexible insulating body, and are positioned to cooperate with the positioning post and/or the positioning hole of the flat hole edge of the sidewall of the illumination module housing.
柔性连接器的FPC和软塑料、弹性体或橡胶通过热塑工艺结合成所述柔性连接器;软塑料、弹性体或橡胶通过一体成型而形成包覆FPC的外部柔性绝缘本体;通过先预制FPC,然后置入成型模具中,由软塑料、弹性体或橡胶进行一体成型,柔性连接器是由FPC 嵌入柔性绝缘本体中一体成型的整体结构。The FPC of the flexible connector and the soft plastic, elastomer or rubber are combined into the flexible connector by a thermoplastic process; the soft plastic, the elastomer or the rubber is integrally formed to form an outer flexible insulating body covering the FPC; by prefabricating the FPC Then, it is placed in a molding die and integrally molded from soft plastic, elastomer or rubber. The flexible connector is an integral structure integrally formed by FPC embedded in the flexible insulating body.
本发明还提供一种光疗装置,包括照射模块,照射模块为LED矩阵照射模块,所述光疗装置包括多个所述LED矩阵照射模块,每两个相邻LED矩阵照射模块之间由柔性连接器进行连接,形成可根据治疗需要的不同光疗面积和/或形状和/或剂量而相应扩展的柔性贴合式光照治疗装置。The invention also provides a phototherapy device, comprising an illumination module, wherein the illumination module is an LED matrix illumination module, the phototherapy device comprises a plurality of the LED matrix illumination modules, and each two adjacent LED matrix illumination modules are connected by a flexible connector The connection is made to form a flexible conformable light treatment device that can be expanded corresponding to different phototherapy areas and/or shapes and/or dosages required for treatment.
多个LED矩阵照射模块组成可横向、纵向或辐射径向地扩展的贴合患者患处的佩戴式治疗设备;所述光疗装置进一步包括外部连接器;多个LED矩阵照射模块通柔性连接器组装在一起形成预定形状的可弯曲的治疗面,再通过外部电气连接器将治疗部分同外部控制器和电源相连。The plurality of LED matrix illumination modules constitute a wearable therapeutic device that can be laterally, longitudinally or radially expanded to fit the patient's affected area; the phototherapy device further comprises an external connector; the plurality of LED matrix illumination modules are assembled through the flexible connector The bendable treatment surface of the predetermined shape is formed together, and the treatment portion is connected to the external controller and the power source through an external electrical connector.
有益效果Beneficial effect
本发明的有益效果是:The beneficial effects of the invention are:
本发明采用多个照射模块通过柔性连接而进行扩展,为患者提供可定制的柔性贴合式光疗装置。The present invention employs a plurality of illumination modules to be expanded by a flexible connection to provide a customizable flexible conformable phototherapy device for the patient.
进一步地,本发明采用多个由LED矩阵组成的照射模块,通过柔性连接使其组成可横向和/或纵向扩展的贴合患者患处的佩戴式治疗设备。采用红外、紫外、可见光发光二极管(LED)对患者患处进行位置准确、可控形状和面积、剂量可控的精确治疗。Further, the present invention employs a plurality of illumination modules consisting of LED matrices that are configured by flexible connections to form a wearable therapeutic device that can be laterally and/or longitudinally extended to fit a patient's affected area. Infrared, ultraviolet, and visible light-emitting diodes (LEDs) are used to accurately position the patient's affected area with precise position, controllable shape and area, and dose controllable.
另外,本发明采用小功率LED矩阵实现光能均匀输出且不受外界影响,使用纵向和/或横向的柔性连接将多个LED矩阵组成可弯曲并贴合患处的柔性治疗装置,外部连接简洁,轻便易用,输出能量可控,患者可以根据自身患处形状和面积定购产品,从而实现精确治疗。In addition, the invention adopts a low-power LED matrix to realize uniform output of light energy and is free from external influences, and uses a flexible connection of longitudinal and/or lateral direction to form a plurality of LED matrices to form a flexible treatment device which can be bent and fits the affected part, and the external connection is simple. Lightweight and easy to use, the output energy is controllable, and the patient can order the product according to the shape and area of the affected area to achieve precise treatment.
下面结合附图对本发明作进一步的详细描述。The invention is further described in detail below with reference to the accompanying drawings.
附图说明DRAWINGS
图1是本发明第一实施例的光疗装置的主视平面图。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a front plan view showing a phototherapy apparatus according to a first embodiment of the present invention.
图2是图1所示实施例的光疗装置的平面部分分解图。Figure 2 is a plan partial exploded view of the phototherapy apparatus of the embodiment of Figure 1.
图3是图1所示实施例的光疗装置的立体分解图。Figure 3 is an exploded perspective view of the phototherapy apparatus of the embodiment of Figure 1.
图4是本发明第二实施例的光疗装置的主视平面图。Fig. 4 is a front plan view showing a phototherapy apparatus according to a second embodiment of the present invention.
图5是本发明第三实施例的光疗装置的立体分解图。Figure 5 is an exploded perspective view of a phototherapy apparatus according to a third embodiment of the present invention.
图6是本发明实施例光疗装置的照射模块电路板平面视意图。Fig. 6 is a plan view showing the illumination module circuit board of the phototherapy apparatus according to the embodiment of the present invention.
图7是本发明实施例照射模块外壳的上盖立体图。Figure 7 is a perspective view of the upper cover of the illumination module housing in accordance with an embodiment of the present invention.
图8是本发明实施例照射模块外壳的下盖立体图。Figure 8 is a perspective view of the lower cover of the illumination module housing in accordance with an embodiment of the present invention.
图9是本发明柔性连接器一种实施例的立体图及主视平面图。Figure 9 is a perspective view and a front plan view of an embodiment of the flexible connector of the present invention.
图10是本发明柔性连接器另一实施例的结构图,其中图(a)为柔性连接器的立体组装图, (b)为FPC结构示意图,(c)为柔性绝缘本体的立体图。10 is a structural view of another embodiment of the flexible connector of the present invention, wherein (a) is an assembled view of the flexible connector, (b) is a schematic view of the FPC structure, and (c) is a perspective view of the flexible insulating body.
图11是本发明实施例外部电气连接器的主视平面图以及立体图。Figure 11 is a front plan view and a perspective view of an external electrical connector in accordance with an embodiment of the present invention.
图12是本发明实施例堵头的平面示意图以及立体图。Figure 12 is a plan view and a perspective view of a plug of an embodiment of the present invention.
本发明的最佳实施方式BEST MODE FOR CARRYING OUT THE INVENTION
需要说明的是,在不冲突的情况下,本申请中的各实施例及实施例中的特征可以相互结合,下面结合附图和具体实施例对本发明作进一步详细说明。It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments may be combined with each other. The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
参照图1~3,一种光疗装置100,基本单元为照射模块10,由若干照射模块10通过柔性连接器20连接形成可扩展的治疗装置,为患者提供可定制的贴合式治疗,实现精确治疗的目的。所述光疗装置100进一步包括外部电气连接器30以及密封作用的堵头50。光疗装置100中,相邻两照射模块10之间由柔性连接器20连接,通过外部电气连接器30与外部电源或电路或元器件进行电连接,照射模块10在光疗装置100的外侧边缘上可进一步连接堵头50,以密封照射模块10的侧面开口,满足日常治疗场合的防护要求,实现防尘及防水。1 to 3, a phototherapy device 100, the basic unit is an illumination module 10, which is connected by a plurality of illumination modules 10 through a flexible connector 20 to form a scalable treatment device, providing a customizable conformable treatment for the patient to achieve accurate The purpose of treatment. The phototherapy device 100 further includes an external electrical connector 30 and a sealing plug 50. In the phototherapy device 100, the adjacent two illumination modules 10 are connected by a flexible connector 20, and are electrically connected to an external power source or a circuit or component through an external electrical connector 30. The illumination module 10 is on the outer edge of the phototherapy device 100. The plug 50 is further connected to seal the side opening of the illumination module 10 to meet the protection requirements of daily therapeutic situations, and to achieve dustproof and waterproof.
较佳地,所述照射模块10由LED矩阵组成,当然也可以是其它光源治疗模块或其它治疗功能模块。各照射模块10可以相同、也可以是不同疗效或光照方式。Preferably, the illumination module 10 is composed of an LED matrix, and of course other light source treatment modules or other therapeutic function modules. Each of the illumination modules 10 may be the same or different therapeutic effects or illumination modes.
本发明的实施例中以LED矩阵组成的LED矩阵照射模块10为例进行说明。通过柔性连接20使LED矩阵照射模块10组成可横向、纵向、辐射径向地扩展的贴合患者患处的佩戴式治疗设备。采用红外、紫外、可见光发光二极管(LED)对患者患处进行位置准确、可控形状和面积、剂量可控的精确治疗。各照射模块10包括电路板1以及容纳安装电路板1的外壳11。外壳11内部限定中空腔体,所述电路板1安装于外壳11内部,外壳11提供保护和电气隔离。In the embodiment of the present invention, the LED matrix illumination module 10 composed of an LED matrix is taken as an example for description. The LED matrix illumination module 10 is formed by a flexible connection 20 to form a wearable therapeutic device that fits the patient's affected area, which can be expanded laterally, longitudinally, and radially. Infrared, ultraviolet, and visible light-emitting diodes (LEDs) are used to accurately position the patient's affected area with precise position, controllable shape and area, and dose controllable. Each of the illumination modules 10 includes a circuit board 1 and a housing 11 that houses the mounting circuit board 1. The inside of the outer casing 11 defines a hollow cavity, and the circuit board 1 is mounted inside the outer casing 11, and the outer casing 11 provides protection and electrical isolation.
LED矩阵照射模块10的电路板1包括多个特定波长的小功率发光二极管(LED)和控制电路。The circuit board 1 of the LED matrix illumination module 10 includes a plurality of low power light emitting diodes (LEDs) of a specific wavelength and a control circuit.
同时结合参照图7-8,外壳11包括上下盖2、3扣合而成,外壳11的侧面上形成扁孔12,用于连接柔性连接器20的一连接端,连接柔性连接器20的另一连接端可继续连接下一个照射模块10,同样不断继续地复制连接,从而实现多个LED矩阵照射模块10的各向扩展。扁孔12是由上盖2上形成的开口122、电路板1上对应的开口121、下盖3上对应的开口123共同形成。作为一种实施方式,在外壳的上下左右侧壁各有一扁孔12。当然也可以根据需要只在一个方向、一侧、两侧形成所述扁孔12,或者在其它方向形成扁孔12,根据具体扩展方向的需要设置所述扁孔12的数量及位置。扁孔12也可作为外部电气连接器30或堵头50的安装孔位。进一步地,在外壳11的内部形成有连接器定位结构4;例如若干定位柱、定位孔、定位台、卡扣或其它定位结构,与连接器上的定位结构相配合从而对连接器进行定位。定位结构4可以设置在上盖2和/或下盖3的内侧面,较佳地设置在上下盖开口边沿内侧的顶部端面上。电路板外壳11的上盖2透明,根据需要可加散光处理,用以传输LED光源发射的光。下盖3为不透明。上盖2和/或下盖3内侧设有固定电路板1的固定结构13,如卡扣、定位柱或其它合适结构。上盖2的侧面对应扁孔12形成开口122。本实施例中,上盖开口122边沿内侧壁的顶部端面形成若干凸起的定位柱4。下盖3的侧面对应扁孔12形成开口123,开口123边沿内侧壁的顶部端面形成若干凸起的定位柱4,用以与连接器上的定位孔配合。上盖2和下盖3盖合后形成紧密配合结构,以利于密封防尘防水。在一些实施例中,上盖2和下盖3的边沿端面为具有一定宽度的环形平面形成紧密配合。7-8, the outer casing 11 includes the upper and lower covers 2, 3, and the side surface of the outer casing 11 is formed with a flat hole 12 for connecting a connecting end of the flexible connector 20, and the flexible connector 20 is connected. A connection end can continue to connect to the next illumination module 10, and the connection is continuously continued, thereby achieving the respective expansion of the plurality of LED matrix illumination modules 10. The flat hole 12 is formed by an opening 122 formed on the upper cover 2, a corresponding opening 121 on the circuit board 1, and a corresponding opening 123 in the lower cover 3. As an embodiment, a flat hole 12 is formed in each of the upper, lower, left and right side walls of the outer casing. Of course, the flat holes 12 may be formed only in one direction, one side, and both sides as needed, or the flat holes 12 may be formed in other directions, and the number and position of the flat holes 12 may be set according to the specific expansion direction. The flat hole 12 can also serve as a mounting hole for the external electrical connector 30 or the plug 50. Further, a connector positioning structure 4 is formed inside the outer casing 11; for example, a plurality of positioning posts, positioning holes, positioning platforms, snaps or other positioning structures are engaged with the positioning structures on the connectors to position the connectors. The positioning structure 4 may be disposed on the inner side of the upper cover 2 and/or the lower cover 3, preferably on the top end surface on the inner side of the opening edge of the upper and lower covers. The upper cover 2 of the circuit board housing 11 is transparent, and can be astigmatized as needed to transmit the light emitted by the LED light source. The lower cover 3 is opaque. The inner side of the upper cover 2 and/or the lower cover 3 is provided with a fixing structure 13 for fixing the circuit board 1, such as a snap, a positioning post or other suitable structure. The side surface of the upper cover 2 forms an opening 122 corresponding to the flat hole 12. In this embodiment, the top cover opening 122 defines a plurality of raised positioning posts 4 along the top end surface of the inner side wall. The side surface of the lower cover 3 forms an opening 123 corresponding to the flat hole 12. The opening 123 has a plurality of convex positioning posts 4 formed on the top end surface of the inner side wall for engaging with the positioning holes on the connector. The upper cover 2 and the lower cover 3 are covered to form a close fitting structure to facilitate sealing and dustproof and waterproof. In some embodiments, the rim end faces of the upper cover 2 and the lower cover 3 form a close fit with an annular plane having a width.
也可上下盖边沿内侧设置密封圈。可以理解,上盖和下盖也可一体成形而形成整体结构。或者,上下盖组装后再进行焊接或粘结处理形成一体结构的壳体。上盖2盖设于电路板1的正面,光源的照射面;下盖3盖设于电路板1的反面。It is also possible to provide a seal ring on the inside of the upper and lower cover edges. It can be understood that the upper cover and the lower cover can also be integrally formed to form a unitary structure. Alternatively, the upper and lower covers are assembled and then welded or bonded to form a unitary structure. The upper cover 2 is disposed on the front surface of the circuit board 1 and the illumination surface of the light source; the lower cover 3 is disposed on the reverse side of the circuit board 1.
作为一种实施方式,上盖2为透明PC或亚克力材料,透光率80%以上,下盖3为不透明PC材料。As an embodiment, the upper cover 2 is a transparent PC or an acrylic material, and the light transmittance is 80% or more, and the lower cover 3 is an opaque PC material.
请同时参照图6,电路板1上设置控制电路、监测电路以及光源如LED矩阵,还可根据需要进一步配备其它功能件。电路板1双面布局,正面为光源LED矩阵,背面为控制和监测电路。控制电路可控制光源如LED矩阵的光辐照度(单位:uW/cm2/nm),监测电路用以安全监控返回信号。Please refer to FIG. 6 at the same time, the control circuit, the monitoring circuit and the light source such as the LED matrix are arranged on the circuit board 1, and other functional components can be further provided as needed. The board 1 has a two-sided layout with a light source LED matrix on the front and control and monitoring circuitry on the back. The control circuit can control the light irradiance of the light source such as the LED matrix (unit: uW/cm2/nm), and the monitoring circuit is used to safely monitor the return signal.
电路板1上设置若干组电气连接15,每组电气连接15包含若干输入输出,包括电源正极连接点a、电源负极连接点b、控制光辐照度的PWM占空比信号连接点c、监控返回信号连接点d。各组电气连接在电路板1上的配置以利于与连接器进行电气连接。The circuit board 1 is provided with a plurality of sets of electrical connections 15, each set of electrical connections 15 comprising a plurality of input and output, including a positive power connection point a, a negative power supply connection point b, a PWM duty cycle signal connection point c for controlling light irradiance, and monitoring Returns the signal connection point d. Each set is electrically connected to the configuration on the circuit board 1 to facilitate electrical connection to the connector.
本实施例中,电气连接15为四组对称且同样定义的焊孔a、b、c、d,用来向两个方向扩展照射模块10。4组电气连接15在电路板的四边的对称位置,与柔性连接器20和/或外部连接器30焊接或铆接,实现横向及纵扩展。当然信号数量和定义可根据功能要求更改。In this embodiment, the electrical connections 15 are four sets of symmetric and equally defined soldering holes a, b, c, d for extending the illumination module 10 in two directions. The four sets of electrical connections 15 are symmetrically located on the four sides of the board. , soldering or riveting with the flexible connector 20 and/or the external connector 30 for lateral and longitudinal expansion. Of course, the number and definition of signals can be changed according to functional requirements.
所述LED矩阵照射模块10中,LED矩阵的LED数量、发光角度和安装密度根据所需的光辐照度(单位:uW/cm2/nm)具体确定。In the LED matrix illumination module 10, the number of LEDs, the angle of illumination, and the mounting density of the LED matrix are specifically determined according to the required light irradiance (unit: uW/cm2/nm).
同时参照图9-10,柔性连接器20包括柔性电路板(FPC)21以及包覆支撑所述FPC 21的柔性绝缘本体22。FPC 21嵌入柔性绝缘本体22中,FPC 21与LED矩阵照射模块10相连接的连接端为电连接片210,电连接片210从柔性绝缘本体22的与LED矩阵照射模块10相连接的连接端面延伸出,以利于与LED矩阵照射模块10的外壳11内的电路板1进行电连接。柔性连接器20的整体形状与LED矩阵照射模块10的形状相适应,连接于LED矩阵照射模块10侧面。柔性连接器20(FPC 21/柔性绝缘本体22)与LED矩阵照射模块10连接的两侧或两端定义为连接端,两连接端之间的长度方向定义为连接方向,与LED矩阵照射模块10扩展方向一致。柔性连接器20的正面与电路板1的正面方向相同,均朝向光照射面,相反的一面为背面为反面。Referring also to FIGS. 9-10, the flexible connector 20 includes a flexible circuit board (FPC) 21 and a flexible insulative body 22 that encases the FPC 21. The FPC 21 is embedded in the flexible insulative housing 22, and the connection end of the FPC 21 and the LED matrix illumination module 10 is an electrical connection piece 210. The electrical connection piece 210 extends from the connection end surface of the flexible insulation body 22 connected to the LED matrix illumination module 10. In order to facilitate electrical connection with the circuit board 1 in the outer casing 11 of the LED matrix illumination module 10. The overall shape of the flexible connector 20 is adapted to the shape of the LED matrix illumination module 10 and is coupled to the side of the LED matrix illumination module 10. Two or two ends of the flexible connector 20 (FPC 21 / flexible insulating body 22) connected to the LED matrix illumination module 10 are defined as connection ends, and the length direction between the two connection ends is defined as a connection direction, and the LED matrix illumination module 10 The direction of expansion is the same. The front surface of the flexible connector 20 is the same as the front surface of the circuit board 1, and both face the light-irradiating surface, and the opposite side has the back surface as the reverse side.
多个LED矩阵照射模块10扩展连接形成紧凑的、可弯曲的整体治疗结构,可向一侧或多侧进行扩展。柔性连接器20、LED矩阵照射模块外壳11二者相连接的侧面形状相互适配,柔性连接器20的一侧卡接于外壳11内部拉紧定位。FPC 21连接端的电连接片210与外壳内部的电路板1电连接。电连接片210可通过卡接、铆接、焊接或其它连接方式固定于电路板1上。所述电连接片210上设置电连接点212,与电路板1的电气连接15进行电气连接。The plurality of LED matrix illumination modules 10 are expanded to form a compact, flexible, unitary treatment structure that can be expanded to one or more sides. The side shapes of the flexible connector 20 and the LED matrix illumination module housing 11 are mutually adapted, and one side of the flexible connector 20 is snapped and positioned inside the outer casing 11. The electrical connection piece 210 of the FPC 21 connection end is electrically connected to the circuit board 1 inside the housing. The electrical connection piece 210 can be fixed to the circuit board 1 by snapping, riveting, soldering or other connection. The electrical connection piece 210 is provided with an electrical connection point 212 for electrical connection with the electrical connection 15 of the circuit board 1.
柔性连接器20可朝正面(同LED照射模组的发光面)或反面依靠自身弹性或柔性弯曲一定角度。柔性连接器20可朝正面的弯曲度较大,以利于LED矩阵照射模块10的光照面可较大程度弯折而与治疗面贴合。为利于弯折,柔性绝缘本体22上可进一步设置有折叠槽221和/或柔性连接部225,较佳地,折叠槽221是沿LED矩阵照射模块10扩展方向(或连接器的连接方向)大致垂直、且开设于柔性绝缘本体22的正面。例如,柔性连接器20的设置使两个LED模块之间正面(发光面)弯曲角度可大于或等于90度,背面弯曲角度大于或等于30度。The flexible connector 20 can be bent at an angle toward the front side (the same as the light emitting surface of the LED illumination module) or the reverse side by its own elasticity or flexibility. The flexibility of the flexible connector 20 to the front side is large, so that the illumination surface of the LED matrix illumination module 10 can be bent to a greater extent to fit the treatment surface. In order to facilitate the bending, the flexible insulating body 22 may further be provided with a folding groove 221 and/or a flexible connecting portion 225. Preferably, the folding groove 221 is substantially along the direction in which the LED matrix illumination module 10 is extended (or the connecting direction of the connector). It is perpendicular to the front surface of the flexible insulative body 22. For example, the flexible connector 20 is arranged such that the front (light emitting surface) bending angle between the two LED modules can be greater than or equal to 90 degrees and the back bending angle is greater than or equal to 30 degrees.
柔性绝缘本体22连接于LED矩阵照射模块的连接端的侧面上还进一步设置有密封凸缘220,以进一步密封LED矩阵照射模块外壳11,具体地,柔性绝缘本体22连接端装配在外壳11内后,密封凸缘220抵紧于扁孔12上密封,以实现防尘防水要求。组装后,密封凸缘220可卡紧于外壳11内部、位于扁孔12内侧以密封扁孔12,或者也可抵紧于扁孔12外侧密封扁孔12。本发明的实施例中,密封凸缘220卡持于外壳11内部、扁孔12内侧。此时,FPC 21末端的电连接片210从所述密封凸缘220伸出,凸缘220位于柔性绝缘本体22连接侧的端面。柔性绝缘本体22进一步形成有安装槽224,安装槽224的宽度与外壳11的上下盖形成开口处的边沿一致。柔性连接器20的连接端卡入LED矩阵照射模块10的外壳11内时,上下盖在扁孔12处扣合于所述安装槽224上,上下盖的开口边沿分别抵紧于安装槽224底壁的正面及背面,因此安装槽224底壁的厚度及宽度与扁孔12的尺寸一致。安装槽224位于位于密封凸缘220与折叠槽224之间。折叠槽224位于安装槽224外侧,两槽平行。The side of the connecting end of the flexible insulating body 22 connected to the LED matrix illumination module is further provided with a sealing flange 220 to further seal the LED matrix illumination module housing 11 . Specifically, after the connecting end of the flexible insulating body 22 is assembled in the housing 11 , The sealing flange 220 is sealed against the flat hole 12 to achieve dustproof and waterproof requirements. After assembly, the sealing flange 220 can be clamped inside the outer casing 11, inside the flat hole 12 to seal the flat hole 12, or the flat hole 12 can be sealed against the outside of the flat hole 12. In the embodiment of the present invention, the sealing flange 220 is held inside the outer casing 11 and inside the flat hole 12. At this time, the electrical connection piece 210 at the end of the FPC 21 protrudes from the sealing flange 220, and the flange 220 is located at the end face of the connecting side of the flexible insulating body 22. The flexible insulative housing 22 is further formed with a mounting groove 224 having a width that coincides with an edge at which the upper and lower covers of the outer casing 11 form an opening. When the connecting end of the flexible connector 20 is inserted into the outer casing 11 of the LED matrix illumination module 10, the upper and lower covers are fastened to the mounting groove 224 at the flat hole 12, and the opening edges of the upper and lower covers are respectively pressed against the bottom of the mounting groove 224. The front and back sides of the wall are such that the thickness and width of the bottom wall of the mounting groove 224 coincide with the size of the flat hole 12. The mounting groove 224 is located between the sealing flange 220 and the folding groove 224. The folding groove 224 is located outside the mounting groove 224, and the two grooves are parallel.
柔性绝缘本体22上进一步设置定位结构222,与外壳11内部设置的连接器定位结构4相配合,从而将柔性连接器20与LED矩阵照射模块10连接固定。柔性绝缘本体的定位结构222与外壳11内部设置的连接器定位结构4之间的配合方式可以是插接、卡接、铆接、螺接及其它类似连接方式。在本实施例中,是采用插接结构,即定位柱与定位孔的配合方式而定位,定位柱或定位孔的数量不限,可以是一个或多个;定位柱或定位孔设置在柔性绝缘本体和外壳11的上下盖侧面,定位柱或定位孔二者位置可互换。本发明的附图所示实施例中,是在外壳11的上盖和下盖开口的边沿内侧壁顶端面上设置朝扣合方向凸起的若干定位柱4,而在柔性绝缘本体22连接端上形成对应数量的定位孔222;当然定位柱4和定位孔222的位置可互换。较佳地,定位孔222设置于柔性绝缘本体22的安装槽224底部,柔性连接器20的连接端卡入LED矩阵照射模块10的外壳11内时,上下盖在扁孔12处卡于所述安装槽224内,同时,上下盖开口内侧壁顶端面上设置的定位柱4插入定位孔222,从而将柔性连接器20通过连接端固定于LED矩阵照射模块10的外壳11内,增加抗拉能力。A positioning structure 222 is further disposed on the flexible insulative housing 22 to cooperate with the connector positioning structure 4 disposed inside the housing 11 to connect and fix the flexible connector 20 to the LED matrix illumination module 10. The manner of cooperation between the positioning structure 222 of the flexible insulative housing and the connector positioning structure 4 disposed inside the housing 11 may be plugging, snapping, riveting, screwing, and the like. In this embodiment, the insertion structure, that is, the positioning manner of the positioning post and the positioning hole is used, and the number of the positioning post or the positioning hole is not limited, and may be one or more; the positioning post or the positioning hole is disposed in the flexible insulation. The positions of the upper and lower cover sides of the body and the outer casing 11, the positioning posts or the positioning holes are interchangeable. In the embodiment shown in the drawings of the present invention, a plurality of positioning posts 4 projecting toward the fastening direction are provided on the top end faces of the inner side walls of the upper cover and the lower cover opening of the outer casing 11, and at the connection end of the flexible insulating body 22 A corresponding number of positioning holes 222 are formed thereon; of course, the positions of the positioning post 4 and the positioning holes 222 are interchangeable. Preferably, the positioning hole 222 is disposed at the bottom of the mounting groove 224 of the flexible insulating body 22, and when the connecting end of the flexible connector 20 is inserted into the outer casing 11 of the LED matrix illumination module 10, the upper and lower covers are stuck at the flat hole 12 The mounting post 224 is inserted into the positioning hole 222, and the flexible connector 20 is fixed in the outer casing 11 of the LED matrix illumination module 10 through the connecting end to increase the tensile strength. .
组装时,电路板1与柔性连接器20的FPC 21先通过焊接或铆接或其它连接方式实现电气连接,再安装上下盖2、3,上下盖2、3将电路板1卡在上下盖的固定结构13上实现固定。同时上下盖在开口处的边沿与柔性连接器的安装槽224卡装在一起,上下盖的开口处各有若干凸起的定位柱(定位结构)4,卡入柔性连接器定位孔222内,以增加抗拉能力。固定好之后,上下盖可进一步通过超声焊接将边沿融焊成整体结构的壳体,柔性连接器连接端在LED光照模块10内部的部分体积较大,进一步密封和卡紧作用。安装槽224外侧的密封凸缘220抵紧于上下盖的开口后方,以实现防尘防水要求。多个电路板1、柔性连接器2和外壳11组装在一起形成特定形状的可弯曲的治疗面,再通过外部电气连接器30将治疗部分同外部控制器和电源相连,形成完整的装置。During assembly, the FPC 21 of the circuit board 1 and the flexible connector 20 is first electrically connected by soldering or riveting or other connection, and then the upper and lower covers 2, 3 are mounted, and the upper and lower covers 2, 3 are used to fix the circuit board 1 to the upper and lower covers. The structure 13 is fixed. At the same time, the edge of the upper and lower cover at the opening is engaged with the mounting slot 224 of the flexible connector, and the openings of the upper and lower covers respectively have a plurality of protruding positioning posts (positioning structures) 4 that are snapped into the flexible connector positioning holes 222. To increase the tensile strength. After being fixed, the upper and lower covers can be further welded to the housing of the integral structure by ultrasonic welding, and the portion of the flexible connector connecting end inside the LED illumination module 10 is large, further sealing and clamping. The sealing flange 220 on the outer side of the mounting groove 224 abuts against the rear of the opening of the upper and lower covers to achieve dustproof and waterproof requirements. A plurality of circuit boards 1, a flexible connector 2 and a housing 11 are assembled to form a bendable treatment surface of a particular shape, and the treatment portion is coupled to an external controller and power source via an external electrical connector 30 to form a complete device.
作为一种实施方式,柔性电路板(FPC)1和软塑料、弹性体或橡胶(如硅胶、DPU、TPU等)通过热塑工艺结合成柔性连接器20,软塑料、弹性体或橡胶通过热塑或相关成型工艺一体成型而形成包覆FPC 21的外部柔性绝缘本体22。通过先预制FPC 21,然后置入成型模具中进行一体成型,因此柔性连接器20是由FPC 21嵌入柔性绝缘本体22中一体成型的整体结构。柔性绝缘本体22整体包覆于FPC 21上。柔性连接器20连接于相邻两个LED矩阵照射模块10之间,FPC 21两连接端的电连接片210从柔性绝缘本体22的两连接端侧面延伸出,分别与左右或上下两个相邻LED矩阵照射模块10的电路板1进行电气连接。在一些实施例中,电连接片210为焊片,其上设置的电连接点212为焊点。电连接片210位于FPC 21两侧连接端,为一定宽度的薄片,例如为长条形,以利于焊接或铆接于电路板1实现电气连接。As an embodiment, a flexible circuit board (FPC) 1 and a soft plastic, elastomer or rubber (such as silica gel, DPU, TPU, etc.) are combined into a flexible connector 20 by a thermoplastic process, and the soft plastic, elastomer or rubber passes heat. Plastic or related molding process is integrally formed to form a coated FPC The outer flexible insulative body 22 of 21. By prefabricating FPC 21, and then placed in a molding die for integral molding, and thus the flexible connector 20 is an integral structure integrally formed by the FPC 21 embedded in the flexible insulating body 22. The flexible insulating body 22 is entirely covered by the FPC 21 on. The flexible connector 20 is connected between the adjacent two LED matrix illumination modules 10, and the electrical connection pieces 210 of the two connection ends of the FPC 21 extend from the two connection end sides of the flexible insulation body 22, respectively, with two adjacent LEDs on the left and right or the upper and lower sides. The circuit board 1 of the matrix illumination module 10 is electrically connected. In some embodiments, the electrical connection tab 210 is a solder tab, and the electrical connection points 212 disposed thereon are solder joints. The electrical connecting piece 210 is located at the connecting ends of the FPC 21, and is a strip of a certain width, for example, an elongated shape, to facilitate soldering or riveting to the circuit board 1 for electrical connection.
柔性绝缘本体22也可由其它适合的材质制成。The flexible insulative body 22 can also be made of other suitable materials.
柔性连接器20的具体形状可根据具体的照射模块10而适应性设计,图9和图10分别为两种不同形状的柔性连接器20,二者实现相同的功能,具有上述共同结构特征。FPC 21两侧的连接端均设置为电连接片210,分别与两个照射模块10相连接。图9所示实施例的柔性连接器20的柔性绝缘本体22中间为柱体,两连接端的侧面形成密封凸缘220,凸缘220的外侧(或与柱体之间)形成安装槽224(同时起折叠槽功能),安装槽224与柱体之间为柔性连接部225,因此实现正反两面的弯曲动作。The specific shape of the flexible connector 20 can be adaptively designed according to the particular illumination module 10. Figures 9 and 10 are respectively two different shapes of flexible connectors 20 that perform the same function and have the above-described common structural features. FPC The connecting ends on both sides of the 21 are respectively provided as electrical connecting pieces 210, which are respectively connected to the two illumination modules 10. The flexible insulative housing 22 of the flexible connector 20 of the embodiment shown in FIG. 9 is a cylinder in the middle, and the sides of the two connecting ends form a sealing flange 220, and the outer side of the flange 220 (or between the cylinders) forms a mounting groove 224 (at the same time) The folding groove function) is a flexible connecting portion 225 between the mounting groove 224 and the cylinder, thereby realizing the bending action on both sides.
图10所示的另一实施例的柔性连接器20中,FPC 21两侧的连接端设置的电连接片210长度与照射模块10的外壳11侧壁的扁孔12相对应,电连接片210上下两端形成向后的勾部与扁孔12的内侧壁卡持。FPC 21 上设置有定位结构213(如定位孔,凸起等),嵌入柔性绝缘本体22时定位。柔性绝缘本体22包覆于FPC 21上,FPC 21两侧的电连接片210自柔性绝缘本体22的两连接端侧面延伸出。柔性绝缘本体22两连接端侧面上形成凸缘220以密封照射模块外壳侧面的扁孔12,柔性绝缘本体22中部正面形成折叠槽221,使柔性绝缘本体22整体正面可弹性弯折如弯折90度。折叠槽221的外侧壁与凸缘220之间形成安装槽224,安装槽224的底部设置一排定位孔222。In the flexible connector 20 of another embodiment shown in FIG. 10, the length of the electrical connection piece 210 disposed at the connection end of the FPC 21 corresponds to the flat hole 12 of the side wall of the housing 11 of the illumination module 10, and the electrical connection piece 210 The upper and lower ends form a rearward hook portion that is engaged with the inner side wall of the flat hole 12. The FPC 21 is provided with a positioning structure 213 (such as a positioning hole, a protrusion, etc.) and is positioned when the flexible insulating body 22 is embedded. The flexible insulative housing 22 is wrapped on the FPC 21, and the electrical connecting tabs 210 on both sides of the FPC 21 extend from the sides of the connecting ends of the flexible insulative housing 22. A flange 220 is formed on the side of the connecting end of the flexible insulating body 22 to seal the flat hole 12 on the side of the outer side of the flexible insulating body 22, and the front surface of the flexible insulating body 22 is formed with a folding groove 221, so that the entire front surface of the flexible insulating body 22 can be elastically bent, such as bent 90. degree. A mounting groove 224 is formed between the outer side wall of the folding groove 221 and the flange 220, and a row of positioning holes 222 is disposed at the bottom of the mounting groove 224.
照射模块10一侧的扁孔12连接一外部电气连接器30。外部电气连接器30较佳地为柔性连接器,是由外部柔性电路板(FPC)31以(但不限于)加热塑方法覆盖硅胶或TPU等软性塑料或弹性体材质形成外部绝缘本体33。外部FPC 31包覆于绝缘本体33且其末端连接片延伸出绝缘本体33以插入照射模块外壳11内部与电路板1进行电连接,外部电气连接器30进一步包括外部连接线32,外部连接线32一端在绝缘本体33内与外部FPC 31电连接,另一端延伸出来与外部电源、电路或元器件进行电连接。绝缘本体33的连接侧面形成凸缘35,当外部电气连接器30的连接侧面插入照射模块外壳侧面的扁孔12内时,凸缘35抵紧于扁孔12内侧进行密封。外部电气连接器的连接端的凸缘35形成于绝缘本体33的连接端面,绝缘本体33上凸缘外侧形成安装槽36,照射模块上下盖扣合时其开口的边沿卡紧于安装槽36底壁正反两面;安装槽36底壁正面和/或反面设置定位结构37(同柔性连接器20的定位结构222),与上盖和/或下盖开口边缘顶面设置的定位结构4配合,两定位结构配合将外部电气连接器30拉紧固定于照射模块10的外壳侧面。The flat hole 12 on one side of the illumination module 10 is connected to an external electrical connector 30. The external electrical connector 30 is preferably a flexible connector formed by an external flexible circuit board (FPC) 31 to cover the flexible plastic or elastomer material such as silicone or TPU by a thermoplastic method to form the outer insulating body 33. The external FPC 31 is wrapped around the insulative housing 33 and its end tab extends out of the insulative housing 33 for insertion into the illumination module housing 11 for electrical connection with the circuit board 1. The external electrical connector 30 further includes an external connection line 32, and the external connection line 32. One end is electrically connected to the external FPC 31 in the insulative housing 33, and the other end extends to be electrically connected to an external power source, circuit or component. The connecting side surface of the insulative housing 33 forms a flange 35. When the connecting side of the external electrical connector 30 is inserted into the flat hole 12 on the side of the illumination module housing, the flange 35 abuts against the inside of the flat hole 12 for sealing. The flange 35 of the connecting end of the external electrical connector is formed on the connecting end surface of the insulating body 33. The outer side of the flange of the insulating body 33 forms a mounting groove 36. When the upper and lower covers of the illumination module are fastened, the edge of the opening is fastened to the bottom wall of the mounting groove 36. The front and back sides of the bottom wall of the mounting groove 36 are provided with a positioning structure 37 (with the positioning structure 222 of the flexible connector 20), and cooperate with the positioning structure 4 provided on the top surface of the upper cover and/or the opening edge of the lower cover, The positioning structure cooperates to fasten the external electrical connector 30 to the side of the housing of the illumination module 10.
照射模块10无需扩展的一侧扁孔12可设置堵头50进行封堵,堵头50为绝缘体,其形状与扁孔12以及外壳11的侧面形状相适配。其外侧为凸缘51,堵头50组装于照射模块10一侧时,堵头50的凸缘卡紧于外壳11内部、抵紧于扁孔12后方,取密封防水防尘作用。堵头50的凸缘外侧设置安装槽52,照射模块上下盖扣合时其开口的边沿卡紧于安装槽底壁正反两面。The flat hole 12 of the illumination module 10 that does not need to be expanded may be provided with a plug 50 for sealing. The plug 50 is an insulator whose shape is adapted to the shape of the flat hole 12 and the side surface of the outer casing 11. The outer side is a flange 51. When the plug 50 is assembled on the side of the illumination module 10, the flange of the plug 50 is clamped inside the outer casing 11 and abuts against the rear of the flat hole 12, and the seal is waterproof and dustproof. A mounting groove 52 is disposed on the outer side of the flange of the plug 50. When the upper and lower covers of the illumination module are fastened, the edge of the opening is clamped to the front and back sides of the bottom wall of the mounting groove.
使用时,采用多个由LED矩阵组成的照射模块10,通过柔性连接器20使其组成可横向、纵向扩展的贴合患者患处的佩戴式光疗装置100。本发明的光疗装置100的多个照射模块10由柔性连接器20与电路板外壳11组装后达到防护等级IP54,满足日常治疗场合的防护要求,防尘及防水性能良好。In use, a plurality of illumination modules 10 composed of LED matrices are used to form a wearable phototherapy device 100 that can be laterally and longitudinally extended to fit a patient's affected area through the flexible connector 20. The plurality of illumination modules 10 of the phototherapy device 100 of the present invention are assembled by the flexible connector 20 and the circuit board housing 11 to achieve a protection level of IP54, which meets the protection requirements of daily therapeutic situations, and has good dustproof and waterproof performance.
图1-3所示的光疗装置100的第一种实施例,照射模块10大致呈方形,外壳11的四侧均设置开口,即扁孔12。相邻两照射模块10之间由柔性连接器20,一照射模块10进一步连接外部电气连接器30,从而与外部电路、电源或其它相关元器件形成电连接,并将扩宽的每个照射模块10电路连通;外侧无需继续扩展的照射模块10侧面由堵头50密封照射模块10外壳的该开口。In the first embodiment of the phototherapy device 100 shown in FIGS. 1-3, the illumination module 10 is substantially square, and the four sides of the outer casing 11 are each provided with an opening, that is, a flat hole 12. Between the adjacent two illumination modules 10, the flexible connector 20, an illumination module 10 is further connected to the external electrical connector 30 to form an electrical connection with an external circuit, a power source or other related components, and each of the illumination modules is widened. 10 circuit communication; the side of the illumination module 10 on the outside without further expansion is sealed by the plug 50 to the opening of the housing of the illumination module 10.
组装时,将各电路板1分别与相连接的柔性连接器20和/或外部电气连接器30和/或堵头50的连接端通过焊接、铆接或其它连接方式实现电气连接,再安装上下盖2、3,上下盖2、3将电路板1卡在上下盖的固定结构13上,同时将柔性连接器20和/或外部电气连接器30和/或堵头50的连接端(侧)卡紧于外壳11内、扁孔12一侧,形成的光疗装置100整体结构紧凑,各照射模块10之间可相对弯折,例如正面可弯折90度,以更贴合患处。照射模块10采用红外、紫外、可见光发光二极管(LED)对患者患处进行位置准确、可控形状和面积、剂量可控的精确治疗。During assembly, each circuit board 1 is electrically connected to the connected end of the flexible connector 20 and/or the external electrical connector 30 and/or the plug 50 by soldering, riveting or other connection, and then the upper and lower covers are mounted. 2, 3, the upper and lower covers 2, 3 clamp the circuit board 1 on the fixing structure 13 of the upper and lower covers, and at the same time connect the flexible connector 20 and/or the external electrical connector 30 and/or the connection end (side) of the plug 50 Close to the inside of the outer casing 11, the side of the flat hole 12, the phototherapy device 100 is compact in structure, and the illumination modules 10 can be relatively bent. For example, the front surface can be bent by 90 degrees to better fit the affected part. The illumination module 10 uses infrared, ultraviolet, and visible light emitting diodes (LEDs) to accurately position the patient's affected area with an accurate position, controllable shape and area, and dose controllable.
图4所示的另一实施例中,光疗装置100是多个由LED矩阵组成的照射模块10沿一个方向如横向进行扩展形成长条形治疗设备。此实施例中,各照射模块外壳11的左右两侧壁设置开口,即扁孔12,上下两侧壁闭合,因此,中间相邻两照射模块10之间连接柔性连接器20,最外侧两照射模块10分别连接外部电气连接器30和堵头50。In another embodiment shown in FIG. 4, the phototherapy device 100 is a plurality of illumination modules 10 composed of an array of LEDs that are extended in one direction, such as in a lateral direction, to form an elongated treatment device. In this embodiment, the left and right side walls of each of the illumination module housings 11 are provided with openings, that is, the flat holes 12, and the upper and lower side walls are closed. Therefore, the flexible connector 20 is connected between the adjacent two illumination modules 10, and the outermost two illuminations are provided. The module 10 connects the external electrical connector 30 and the plug 50, respectively.
以上图1-4中使用的柔性连接器20如图9所示。图5所示的第三实施例的光疗装置100是多个由LED矩阵组成的照射模块10使用如图10的柔性连接器20连接进行扩展,形成整体方形阵列的治疗设备。The flexible connector 20 used in Figures 1-4 above is shown in Figure 9. The phototherapy apparatus 100 of the third embodiment shown in FIG. 5 is a therapeutic apparatus in which a plurality of illumination modules 10 composed of an LED matrix are connected by using the flexible connector 20 of FIG. 10 to form an integral square array.
可以理解,照射模块10的外壳形状可以为各种形状,在其外壳周围可沿任意方向包括横向和/或纵向和/或辐射的径向方向的各种方向进行扩展,由柔性连接器20进行连接多个照射模块10,从而形成所需面积和大小的治疗装置。多个照射模块10之间可相对弯折。It will be appreciated that the outer shape of the illumination module 10 can be of various shapes that can be expanded around the outer casing in any direction including transverse and/or longitudinal and/or radial directions of radiation, by the flexible connector 20. A plurality of illumination modules 10 are coupled to form a treatment device of the desired area and size. The plurality of illumination modules 10 can be relatively bent.
可以理解,上述外部连接器30以及堵头50为可选设备,如外壳侧壁无需扩展的侧面可设置为封闭式,刚无需使用堵头50。若照射模块10各自供电或设置控制程序,外部连接器30也可无需使用。It can be understood that the above-mentioned external connector 30 and the plug 50 are optional devices, and the side of the side wall of the casing that does not need to be expanded can be arranged in a closed type, and the plug 50 is just needed. If the illumination modules 10 are each powered or set up with a control program, the external connector 30 may not be used.
本发明中使用的术语“多个”是指“一个以上”,包括“两个”。The term "plurality" as used in the present invention means "one or more" and includes "two."
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的保护范围由所附权利要求及其等同范围限定。 While the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art The scope of the invention is defined by the appended claims and their equivalents.

Claims (10)

  1. 一种光疗装置柔性连接器,包括电路板以及绝缘本体;其特征在于:所述电路板为FPC,所述绝缘本体为柔性绝缘本体;FPC嵌入柔性绝缘本体内形成一体结构的柔性连接器;FPC两侧末端形成电连接片自柔性绝缘本体的两侧伸出,且分别与光疗装置的多个照射模块中的两相邻照射模块的电路板电连接。A flexible connector for a phototherapy device, comprising a circuit board and an insulative body; wherein: the circuit board is an FPC, the insulative housing is a flexible insulative body; and the FPC is embedded in the flexible insulating body to form a flexible connector with an integrated structure; Electrical connection pieces are formed on both ends to extend from both sides of the flexible insulating body, and are respectively electrically connected to circuit boards of two adjacent ones of the plurality of illumination modules of the phototherapy device.
  2. 如权利要求1所述的光疗装置柔性连接器,其特征在于:所述柔性连接器依靠自身柔性及弹性可朝正面和反面弯曲;柔性连接器朝向与光照面同侧的正面的弯曲度大于反面弯曲度;柔性连接器的整体形状与照射模块的形状相适应,连接于照射模块侧面、位于两照射模块之间共同形成可根据治疗需要的不同光疗面积和/或形状和/或剂量而相应扩展的柔性贴合式光照治疗装置。A flexible connector for a phototherapy device according to claim 1, wherein said flexible connector is bendable toward the front side and the back side by virtue of its own flexibility and elasticity; and the flexible connector is curved toward the front side on the same side as the light side than the back side. The overall shape of the flexible connector is adapted to the shape of the illumination module, and is connected to the side of the illumination module and located between the two illumination modules to form a correspondingly different phototherapy area and/or shape and/or dose depending on the treatment needs. Flexible conformable light therapy device.
  3. 如权利要求1所述的光疗装置柔性连接器,其特征在于:电连接片通过卡接、铆接、或焊接固定于照射模块的电路板;所述电连接片上设置电连接点,电连接于照射模块的电路板的电气连接点;与所述柔性连接器连接的照射模块为LED矩阵照射模块,照射模块的电路板为LED矩阵电路板。The phototherapy device flexible connector according to claim 1, wherein the electrical connection piece is fixed to the circuit board of the illumination module by snapping, riveting, or soldering; the electrical connection piece is provided with an electrical connection point, and is electrically connected to the illumination. The electrical connection point of the circuit board of the module; the illumination module connected to the flexible connector is an LED matrix illumination module, and the circuit board of the illumination module is an LED matrix circuit board.
  4. 如权利要求1所述的光疗装置柔性连接器,其特征在于:柔性绝缘本体两侧的连接端设置有密封凸缘;柔性绝缘本体连接端上进一步设置安装槽;安装槽位于密封凸缘外侧;柔性绝缘本体两侧的连接端穿过照射模块外壳侧壁上的扁孔而卡紧于照射模块的外壳内,密封凸缘抵紧并密封扁孔,外壳侧壁扁孔的上下边沿卡紧于安装槽底壁的正反两面;安装槽底壁的厚度及宽度与照射模块外壳侧壁扁孔的尺寸一致。The phototherapy device flexible connector according to claim 1, wherein the connecting end of the flexible insulating body is provided with a sealing flange; the connecting end of the flexible insulating body is further provided with a mounting groove; the mounting groove is located outside the sealing flange; The connecting ends of the two sides of the flexible insulating body are clamped into the outer casing of the illumination module through the flat holes on the side wall of the illumination module casing, the sealing flange abuts and seals the flat holes, and the upper and lower edges of the flat holes of the side walls of the outer casing are clamped to Install the front and back sides of the bottom wall of the groove; the thickness and width of the bottom wall of the mounting groove are the same as the size of the flat hole on the side wall of the illumination module housing.
  5. 如权利要求4所述的光疗装置柔性连接器,其特征在于:柔性绝缘本体上进一步设置有折叠槽和/或柔性连接部;柔性连接器借助折叠槽和/或柔性连接部处的可折叠性而在折叠槽和/或柔性连接部处可朝向正面和/或反面弹性弯曲;折叠槽开设于柔性绝缘本体的正面;安装槽位于密封凸缘与折叠槽之间;折叠槽位于安装槽外侧,两槽平行。A phototherapy device flexible connector according to claim 4, wherein the flexible insulative body is further provided with a folding groove and/or a flexible connecting portion; the foldability of the flexible connector by means of the folding groove and/or the flexible connecting portion The flexible groove can be elastically bent toward the front surface and/or the reverse surface; the folding groove is formed on the front surface of the flexible insulating body; the mounting groove is located between the sealing flange and the folding groove; and the folding groove is located outside the mounting groove. The two slots are parallel.
  6. 如权利要求4所述的光疗装置柔性连接器,其特征在于:柔性绝缘本体进一步设置定位结构,与照射模块外壳内部设置的对应定位结构配合从而将柔性连接器拉紧固定于照射模块外壳内;柔性绝缘本体的定位结构设置于安装槽底壁,照射模块外壳内的定位结构设置于外壳侧壁扁孔的边沿;柔性绝缘本体的定位结构与照射模块外壳内部设置的定位结构之间的配合方式为插接、卡接、铆接、或螺接。The phototherapy device flexible connector according to claim 4, wherein the flexible insulative housing is further provided with a positioning structure, and cooperates with a corresponding positioning structure disposed inside the illumination module housing to fix the flexible connector in the illumination module housing; The positioning structure of the flexible insulating body is disposed on the bottom wall of the mounting slot, and the positioning structure in the housing of the illumination module is disposed on the edge of the flat hole of the sidewall of the housing; the matching manner between the positioning structure of the flexible insulating body and the positioning structure disposed inside the housing of the illumination module For plugging, snapping, riveting, or screwing.
  7. 如权利要求6所述的光疗装置柔性连接器,其特征在于:柔性绝缘本体的安装槽底壁正面和/或反面设置定位孔和/或定位柱,与照射模块外壳侧壁扁孔边沿的定位柱和/或定位孔配合定位。The phototherapy device flexible connector according to claim 6, wherein the front side and/or the back side of the bottom wall of the mounting groove of the flexible insulating body are provided with positioning holes and/or positioning posts, and the positioning of the flat hole edge of the side wall of the illumination module housing. The post and/or the positioning hole are cooperatively positioned.
  8. 如权利要求1~7中任一项所述的光疗装置柔性连接器,其特征在于:FPC和软塑料、弹性体或橡胶通过热塑工艺结合成所述柔性连接器;软塑料、弹性体或橡胶通过一体成型而形成包覆FPC的外部柔性绝缘本体;通过先预制FPC,然后置入成型模具中,由软塑料、弹性体或橡胶进行一体成型,柔性连接器是由FPC 嵌入柔性绝缘本体中一体成型的整体结构。The phototherapy device flexible connector according to any one of claims 1 to 7, wherein the FPC and the soft plastic, the elastomer or the rubber are combined into the flexible connector by a thermoplastic process; a soft plastic, an elastomer or The rubber is integrally formed to form an outer flexible insulating body covering the FPC; the FPC is embedded in the flexible insulating body by FPC embedded in the flexible insulating body by pre-fabricating the FPC and then placing it into the molding die, which is integrally molded from soft plastic, elastomer or rubber. The one-piece overall structure.
  9. 一种光疗装置,包括照射模块,其特征在于:照射模块为LED矩阵照射模块,所述光疗装置包括多个所述LED矩阵照射模块,每两个相邻LED矩阵照射模块之间由权利要求1~8中任一项所述的光疗装置柔性连接器进行连接,形成可根据治疗需要的不同光疗面积和/或形状和/或剂量而相应扩展的柔性贴合式光照治疗装置。A light therapy device includes an illumination module, wherein: the illumination module is an LED matrix illumination module, and the phototherapy device comprises a plurality of the LED matrix illumination modules, wherein each two adjacent LED matrix illumination modules are between claim 1 The phototherapy device flexible connector of any of the above 8 is connected to form a flexible conformable light therapy device that can be expanded corresponding to different phototherapy areas and/or shapes and/or dosages required for treatment.
  10. 如权利要求9所述的光疗装置,其特征在于:多个LED矩阵照射模块组成可横向、纵向或辐射径向地扩展的贴合患者患处的佩戴式治疗设备;所述光疗装置进一步包括外部连接器;多个LED矩阵照射模块通柔性连接器组装在一起形成预定形状的可弯曲的治疗面,再通过外部电气连接器将治疗部分同外部控制器和电源相连。The phototherapy apparatus according to claim 9, wherein the plurality of LED matrix illumination modules constitute a wearable therapeutic device that can be laterally, longitudinally or radially expanded to fit the patient's affected area; said phototherapy device further comprising an external connection The plurality of LED matrix illumination modules are assembled together through the flexible connector to form a bendable treatment surface of a predetermined shape, and the treatment portion is connected to the external controller and the power source through an external electrical connector.
     
PCT/CN2017/119873 2017-12-29 2017-12-29 Flexible connector for phototherapy device, and phototherapy device WO2019127377A1 (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201718115U (en) * 2010-05-18 2011-01-19 深南电路有限公司 Electrical connection structure of circuit board
KR101581665B1 (en) * 2014-08-08 2015-12-31 주식회사 에이치엘앤피 Curing apparatus using light for skin disease

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201718115U (en) * 2010-05-18 2011-01-19 深南电路有限公司 Electrical connection structure of circuit board
KR101581665B1 (en) * 2014-08-08 2015-12-31 주식회사 에이치엘앤피 Curing apparatus using light for skin disease

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