WO2019124266A1 - Reactive hot-melt adhesive composition and method for manufacturing same, bonding method, and image display device and method for manufacturing same - Google Patents

Reactive hot-melt adhesive composition and method for manufacturing same, bonding method, and image display device and method for manufacturing same Download PDF

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Publication number
WO2019124266A1
WO2019124266A1 PCT/JP2018/046156 JP2018046156W WO2019124266A1 WO 2019124266 A1 WO2019124266 A1 WO 2019124266A1 JP 2018046156 W JP2018046156 W JP 2018046156W WO 2019124266 A1 WO2019124266 A1 WO 2019124266A1
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WIPO (PCT)
Prior art keywords
adhesive composition
polyol
melt adhesive
hot melt
polyol compound
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PCT/JP2018/046156
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French (fr)
Japanese (ja)
Inventor
聡一郎 小宮
鈴村 浩二
知佳 倉持
和幸 馬籠
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日立化成株式会社
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Priority to JP2019561051A priority Critical patent/JP7415559B2/en
Priority to CN201880080266.8A priority patent/CN111465671A/en
Priority to KR1020207016084A priority patent/KR20200100052A/en
Publication of WO2019124266A1 publication Critical patent/WO2019124266A1/en
Priority to PH12020550931A priority patent/PH12020550931A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/10Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/4009Two or more macromolecular compounds not provided for in one single group of groups C08G18/42 - C08G18/64
    • C08G18/4018Mixtures of compounds of group C08G18/42 with compounds of group C08G18/48
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J175/00Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
    • C09J175/04Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J175/00Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
    • C09J175/04Polyurethanes
    • C09J175/06Polyurethanes from polyesters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J175/00Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
    • C09J175/04Polyurethanes
    • C09J175/08Polyurethanes from polyethers
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2203/00Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/318Applications of adhesives in processes or use of adhesives in the form of films or foils for the production of liquid crystal displays
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/304Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier the adhesive being heat-activatable, i.e. not tacky at temperatures inferior to 30°C

Definitions

  • the present invention relates to a reactive hot melt adhesive composition and a method for producing the same, a bonding method, an image display device and a method for producing the same.
  • the reactive hot melt adhesive is a non-solvent type adhesive, so the load on the environment and the human body is small, and it can be adhered for a short time, so it is an adhesive suitable for improving productivity.
  • the reactive hot melt adhesive contains a reactive resin as a main component, can be made to have a high molecular weight by a chemical reaction, and can exhibit high adhesive strength and the like.
  • a reactive resin a urethane prepolymer having an isocyanate group is used (see, for example, Patent Documents 1 and 2).
  • the reactive hot melt adhesive exhibits a certain degree of adhesive strength in a short time due to cooling and solidification of the adhesive itself after being applied to an adherend. Thereafter, the isocyanate group of the urethane prepolymer reacts with the moisture in the air or the surface of the adherend to form a high molecular weight, and by causing crosslinking, an adhesive layer is formed to exhibit excellent adhesive strength.
  • adhesion with a reactive hot melt adhesive may become high in molecular weight immediately after application and may not have an initial bond strength to a substrate because crosslinking does not occur instantaneously. Therefore, the reactive hot melt adhesive is required to develop excellent initial adhesive strength in a short time, that is, to have a fast setting property.
  • the object of the present invention is to provide a reactive hot melt adhesive composition having rapid solidification and a method for producing the same, a bonding method using the reactive hot melt adhesive composition, an image display device and a method for producing the same. It is to do.
  • the present invention contains a urethane prepolymer having an isocyanate group which is a reaction product of a polyol compound and a polyisocyanate compound, and the polyol compound contains 50% by mass or more of a crystalline polyester polyol based on the total mass of the polyol compound.
  • the present invention provides a hot melt adhesive composition.
  • the reactive hot melt adhesive composition according to the present invention has a structural unit derived from a polyol compound and a structural unit derived from a polyisocyanate compound, and 50% by mass or more of structural units derived from a polyol compound are And a urethane prepolymer which is a structural unit derived from a crystalline polyester polyol.
  • the polyol compound may contain 50 to 90% by mass of a crystalline polyester polyol.
  • the crystalline polyester polyol may have a structure based on a polycarboxylic acid having 6 to 12 carbon atoms and a polyhydric alcohol having 4 to 10 carbon atoms.
  • the polyol compound may comprise a polyether polyol.
  • the reactive hot melt adhesive composition according to the present invention may further contain a pigment.
  • the present invention is also an image display device comprising a flat panel display and a backlight unit, wherein the flat panel display and the backlight unit are adhered by the reactive hot melt adhesive composition according to the present invention. , Provide an image display device.
  • the present invention is also a method for producing a reactive hot melt adhesive composition containing a urethane prepolymer having an isocyanate group, which comprises reacting a polyol compound and a polyisocyanate compound to produce an urethane prepolymer having an isocyanate group.
  • the present invention is also a bonding method for bonding a flat panel display and a backlight unit, which is formed by laminating the backlight unit on the upper surface of the flat panel display, and exposing the side surface of the backlight unit and the flat panel display.
  • An adhesive method is provided, in which an adhesive layer is formed by using the reactive hot melt adhesive composition according to the present invention at the inner corner with the upper surface.
  • the present invention further provides a method of manufacturing an image display device, which manufactures an image display device using the bonding method.
  • a reactive hot melt adhesive composition having rapid solidification a method for producing the same, an adhesion method using the reactive hot melt adhesive composition, an image display device and a method for producing the same. can do.
  • a numerical range indicated by using “to” indicates a range including numerical values described before and after “to” as the minimum value and the maximum value, respectively.
  • the upper limit or lower limit of the numerical range of one step may be replaced with the upper limit or lower limit of the numerical range of another step in the numerical range described stepwise in the present specification.
  • the upper limit value or the lower limit value of the numerical range may be replaced with the value shown in the examples.
  • “A or B” may contain either A or B, and may contain both.
  • the reactive hot melt adhesive composition of the present embodiment (hereinafter sometimes abbreviated as “adhesive composition”) is a urethane prepolymer having an isocyanate group which is a reaction product of a polyol compound and a polyisocyanate compound. And the polyol compound contains 50% by mass or more of the crystalline polyester polyol based on the total mass of the polyol compound.
  • the reactive hot melt adhesive composition can be made to have a high molecular weight by reacting with moisture in the air or on the surface of the adherend, and can develop adhesive strength (final adhesive strength).
  • the adhesive composition according to the present embodiment can exhibit excellent initial adhesive strength in a shorter time than conventional reactive hot melt adhesive compositions, and has excellent rapid solidification.
  • the fast setting property of the adhesive composition according to the present embodiment can be evaluated, for example, by the following method.
  • the adhesive composition is applied to a substrate with a width of 1 mm at room temperature (23 ° C., 50% RH) to form an adhesive layer, and then the time taken for the adhesive layer surface to lose tack,
  • the settability of the composition can be evaluated. From the viewpoint of rapid solidification, the tack is preferably eliminated within 2 minutes, and more preferably within 1 minute.
  • "lack of tack" indicates that tackiness disappears when the adhesive layer is touched with a finger.
  • the urethane prepolymer having an isocyanate group according to the present embodiment reacts a polyol compound containing 50% by mass or more of a crystalline polyester polyol with a polyisocyanate compound. And has an isocyanate group at the end of the urethane prepolymer.
  • the adhesive composition according to the present embodiment can exhibit excellent initial adhesive strength at an early stage.
  • the polyol compound preferably contains 50 to 90% by mass, more preferably 50 to 85% by mass, and still more preferably 50 to 80% by mass of the crystalline polyester polyol. preferable.
  • the reactive urethane prepolymer has a structural unit derived from a polyol compound and a structural unit derived from a polyisocyanate compound, and 50% by mass or more of the structural units derived from the polyol compound is derived from a crystalline polyester polyol Containing structural units.
  • the content of structural units can be measured using known analytical techniques such as NMR, thermal decomposition GC / MS and the like.
  • the structural unit derived from the polyol compound preferably contains 50 to 90% by mass, more preferably 50 to 85% by mass, of the structural units derived from the crystalline polyester polyol. More preferably, the content is 50 to 80% by mass.
  • the crystallinity and amorphousness of the polyester polyol are judged in the state at 25 ° C.
  • the crystallinity can be determined by heating the polyester polyol to 25 ° C. or more to confirm that it becomes liquid, or by checking the melting temperature of the polyester polyol with a differential scanning calorimeter.
  • a polyester polyol which is crystalline at 25 ° C. is taken as a crystalline polyester polyol
  • a polyester polyol which is non-crystalline at 25 ° C. is taken as an amorphous polyester polyol.
  • the polyol compound according to the present embodiment contains a crystalline polyester polyol as an essential component, but may optionally contain an amorphous polyester polyol.
  • the polyester polyol has, for example, a polyhydric alcohol having 2 to 15 carbon atoms and 2 or 3 hydroxyl groups, and 2 to 14 carbon atoms (including carbon atoms in the carboxyl group), It may be a polycondensate with a polycarboxylic acid having 6 carboxyl groups.
  • the polyester polyol may be a linear polyester diol produced from a diol and a dicarboxylic acid, or may be a branched polyester triol produced from a triol and a dicarboxylic acid. Branched polyester triols can also be obtained by the reaction of diols and tricarboxylic acids.
  • polyhydric alcohols examples include ethylene glycol, 1,2-propanediol, 1,3-propanediol, isomers of butanediol, isomers of pentanediol, isomers of hexanediol, 2, 2- Dimethyl-1,3-propanediol, 2-methylpropanediol, 1,6-hexanediol, 2,4,4-trimethylhexane-1,6-diol, 2,2,4-trimethylhexane-1,6- Aliphatic or alicyclic diols such as diol, 1,4-cyclohexanediol, 1,4-cyclohexanedimethanol; and aromas such as 4,4'-dihydroxydiphenylpropane, bisphenol A, bisphenol F, pyrocatechol, resorcinol, hydroquinone and the like Family diols.
  • an aliphatic diol is preferable, an aliphatic diol having 2 to 10 carbon atoms is more preferable, and 4 to 10 carbon atoms are more preferable. More preferred are aliphatic diols having the formula: aliphatic diols having 4 to 8 carbon atoms.
  • the polyhydric alcohol is preferably a linear aliphatic diol.
  • the number of carbon atoms of the linear aliphatic diol is preferably 3 to 10, more preferably 4 to 10, still more preferably 4 to 8, and further preferably 4 to 6 It is more preferable that the number is one, particularly preferably five or six.
  • a polyhydric alcohol may be used individually by 1 type, and may be used in combination of 2 or more type.
  • polycarboxylic acids examples include aromatic polycarboxylic acids such as phthalic acid, isophthalic acid, terephthalic acid and 1,2,4-benzenetricarboxylic acid; maleic acid, fumaric acid, aconitic acid, 1,2,3-propane Tricarboxylic acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, dodecanedioic acid, cyclohexane-1,2-dicarboxylic acid, 1,4-cyclohexadiene-1,2 And aliphatic or alicyclic polycarboxylic acids such as dicarboxylic acids.
  • aromatic polycarboxylic acids such as phthalic acid, isophthalic acid, terephthalic acid and 1,2,4-benzenetricarboxylic acid
  • maleic acid fumaric acid, aconitic acid, 1,2,3-propane Tricar
  • aliphatic dicarboxylic acids are preferable, aliphatic dicarboxylic acids having 4 to 12 carbon atoms are more preferable, and 6 to 12 More preferred are aliphatic dicarboxylic acids having carbon atoms, and even more preferred are aliphatic dicarboxylic acids having 6 to 10 carbon atoms.
  • a linear aliphatic dicarboxylic acid is preferable as the polycarboxylic acid.
  • the number of carbon atoms in the linear aliphatic dicarboxylic acid is preferably 4 to 12, more preferably 6 to 12, and still more preferably 6 to 10.
  • the polycarboxylic acids may be used alone or in combination of two or more.
  • the crystalline polyester polyol according to the present embodiment comprises a polycarboxylic acid having 6 to 12 carbon atoms, and 4 to 10 carbon atoms. It is particularly preferable to have a structure based on having a polyhydric alcohol.
  • polycarboxylic acid instead of the polycarboxylic acid, it is also possible to use a polycarboxylic acid derivative such as a carboxylic acid anhydride or a compound in which a part of the carboxyl group is esterified.
  • polycarboxylic acid derivatives include dodecylmaleic acid and octadecenylmaleic acid.
  • the number average molecular weight (Mn) of the crystalline polyester polyol is preferably 500 to 10000, more preferably 1000 to 8000, still more preferably 1500 to 6000, from the viewpoint of easily obtaining waterproofness and high initial adhesive strength. Is even more preferred.
  • the number average molecular weight is a value measured by gel permeation chromatography (GPC) and converted to standard polystyrene.
  • GPC gel permeation chromatography
  • the measurement of GPC can be performed under the following conditions. Columns: “Gelpack GLA130-S”, “Gelpack GLA150-S” and “Gelpack GLA160-S” (manufactured by Hitachi Chemical Co., Ltd., packed column for HPLC) Eluent: tetrahydrofuran Flow rate: 1.0 mL / min Column temperature: 40 ° C RI Detector: L-3350 (Hitachi High-Tech Science, Product Name)
  • the number average molecular weight of the amorphous polyester polyol is preferably 500 to 3,000, more preferably 1,000 to 3,000, and still more preferably 1,500 to 2,500, from the viewpoint of being able to improve the initial adhesive strength of the adhesive composition.
  • the polyol compound according to the present embodiment may further contain a polyether polyol.
  • the polyether polyol adjusts the melt viscosity and open time (bonding time) after the application of the adhesive composition to make the adhesive composition excellent in workability, adhesive strength, waterproofness and flexibility. It can be granted. From the viewpoint of improving the coating workability of the adhesive composition, polyether diols are preferred. Examples of polyether polyols include polyethylene glycol, polypropylene glycol, polybutylene glycol, polytetramethylene glycol and ethylene oxide modified polypropylene glycol . The polyether polyols may be used alone or in combination of two or more.
  • the content of the polyether polyol is 50% by mass or less based on the total mass of the polyol compound from the viewpoint of easily adjusting the adhesive composition to a low viscosity and improving the adhesion to the adherend.
  • the content is preferably 10 to 50% by mass, and more preferably 15 to 50% by mass.
  • the number average molecular weight of the polyether polyol is preferably in the range of 500 to 6000, more preferably in the range of 800 to 5000, and still more preferably in the range of 1000 to 4500, from the viewpoint of facilitating obtaining adhesive strength and flexibility.
  • polyisocyanate compounds for example, aromatic diisocyanates such as diphenylmethane diisocyanate, dimethyldiphenylmethane diisocyanate, tolylene diisocyanate, xylylene diisocyanate, p-phenylene diisocyanate, etc .; alicyclic diisocyanates such as dicyclohexylmethane diisocyanate, isophorone diisocyanate; hexamethylene diisocyanate etc. Of aliphatic diisocyanates.
  • the polyisocyanate compound preferably contains an aromatic diisocyanate, and more preferably diphenylmethane diisocyanate, from the viewpoint of improving the reactivity and the adhesive strength.
  • the polyisocyanate compounds may be used alone or in combination of two or more.
  • the mixing ratio of the polyisocyanate compound and the polyol compound is such that NCO / OH, which is the ratio of isocyanate group (NCO) equivalent of polyisocyanate compound / hydroxyl group (OH) equivalent of polyol, is 1. It is preferably 6 to 3.0, and more preferably 1.8 to 2.5.
  • NCO isocyanate group
  • OH hydroxyl group
  • the ratio of NCO / OH is 1.6 or more, the viscosity of the resulting reactive urethane prepolymer tends to be high, and the workability tends to be improved.
  • the NCO / OH ratio is 3.0 or less, foaming is less likely to occur during the moisture curing reaction of the adhesive composition, and the decrease in the final adhesive strength tends to be suppressed.
  • the method for producing the reactive urethane prepolymer is not particularly limited.
  • the polyisocyanate compound and the polyol compound may be mixed to synthesize a reactive urethane prepolymer, and a reactive urethane prepolymer is previously synthesized from the polyisocyanate compound and the polyol compound. Once done, the adhesive composition may be prepared.
  • the adhesive composition according to the present embodiment may further contain a pigment.
  • the pigment can be appropriately selected according to the required properties. Examples of the pigment include black pigments, white pigments, red pigments, yellow pigments and blue pigments.
  • Various pigments can be included in the adhesive composition at a content selected based on the desired effect, for example, in the range of 0.5 to 30 parts by mass with respect to 100 parts by mass of the urethane prepolymer. .
  • black pigments include carbon black pigments such as carbon black, lamp black, graphite, plant black and bone charcoal; oxides of iron, complex oxides of copper and chromium, complex oxides of copper, chromium and zinc And oxide-based black pigments such as
  • the content of the black pigment is preferably 0.5 to 10 parts by mass, more preferably 0.8 to 8 parts by mass, and still more preferably 1 to 5 parts by mass with respect to 100 parts by mass of the urethane prepolymer.
  • the content of the black pigment is 0.5 parts by mass or more, the light shielding property of the adhesive layer formed from the adhesive composition can be easily improved, and the content of the black pigment is 10 parts by mass or less, It becomes easy to adjust the viscosity of the adhesive composition.
  • the particle size (average primary particle size) of the black pigment is not particularly limited, but may be, for example, 1 to 200 nm or 5 to 100 nm.
  • the average primary particle size in the present specification indicates a numerical value determined by the method described in the examples.
  • white pigment When light reflectivity is required, a white pigment can be used.
  • white pigments include titanium oxide, zinc oxide, alumina, magnesium oxide, antimony oxide and zirconium oxide.
  • an appropriate amount of a catalyst, an antioxidant, an ultraviolet light absorber, a surfactant, a flame retardant, a filler, and the like may be blended, if necessary.
  • the catalyst includes, for example, dibutyltin dilaurate, dibutyltin dioctoate, dimethylcyclohexylamine, dimethylbenzylamine and trioctylamine.
  • the open time (bonding possible time) of the adhesive composition according to the present embodiment is preferably 120 seconds or less, and more preferably 60 seconds or less. If the open time is 60 seconds or less, adhesion is likely to develop immediately after bonding with the adhesive composition.
  • the melt viscosity of the adhesive composition according to the present embodiment measured using a rotational viscometer is in accordance with JIS Z 8803 and the method described in the examples. It can be measured.
  • the melt viscosity of the adhesive composition is preferably 10 Pa ⁇ s or less at 120 ° C., more preferably 8 Pa ⁇ s or less, and still more preferably 7 Pa ⁇ s or less.
  • the lower limit value of the melt viscosity is not limited, but may be, for example, 0.5 Pa ⁇ s or more at 120 ° C.
  • the method for producing an adhesive composition comprises the step of reacting a polyol compound and a polyisocyanate compound to obtain a urethane prepolymer having an isocyanate group, wherein the polyol compound is based on the total mass of the polyol compound.
  • a method of containing 50% by mass or more of crystalline polyester polyol As a method of containing 50% by mass or more of crystalline polyester polyol.
  • the adhesive composition according to the present embodiment is produced by reacting a polyol compound and a polyisocyanate compound to obtain a reactive urethane prepolymer, and then mixing it with a component such as a pigment to be blended if necessary.
  • the adhesive composition may be produced while synthesizing the reactive urethane prepolymer by mixing the polyisocyanate compound and the polyol compound, and the component such as the pigment to be blended if necessary.
  • the adhesive composition may be prepared by the step of reacting a polyol compound and a polyisocyanate compound in the presence of the pigment to obtain a urethane prepolymer.
  • the adhesive composition may be prepared by the step of mixing the urethane prepolymer and the pigment after the reaction of the polyol compound and the polyisocyanate compound in advance to obtain the urethane prepolymer.
  • adherends can be adhered using the reactive hot melt adhesive composition of the present embodiment.
  • the adhesive composition according to the present embodiment can adhere the adherends to each other by applying it to the surface or side of the adherend, and in a shorter time than the conventional reactive hot melt adhesive composition. It is possible to develop excellent initial adhesive strength.
  • adherends examples include metal adherends (SUS, aluminum and the like) and non-metallic adherends (polycarbonate, glass and the like).
  • the adhesive composition according to the present embodiment exhibits excellent adhesive strength not only to nonmetallic adherends but also to metallic adherends.
  • the adhesive composition according to the present embodiment can also be used to bond a flat panel display such as a liquid crystal display and the like to which a double-sided tape has conventionally been used and a backlight unit.
  • the flat panel display refers to a thin video display having a thin flat screen.
  • Examples of flat panel displays include liquid crystal displays, plasma displays, organic EL displays, FEDs (field emission displays), electronic paper, and the like.
  • FIG. 1 is a schematic cross-sectional view showing one aspect of adhesion using the adhesive composition according to the present embodiment.
  • the flat panel display 10 and the backlight unit 20 are stacked to form a two-layered structure, and the adhesive composition is applied to the inner corner of the side surface of the backlight unit 20 and the exposed upper surface of the flat panel display 10
  • the adhesive layer 30 can be formed, and the flat panel display 10 and the backlight unit 20 can be bonded. That is, in the bonding method according to the present embodiment, the side surface of the backlight unit 20 and the exposed upper surface of the flat panel display 10 which are formed by laminating the backlight unit 20 on the upper surface of the flat panel display 10 At a corner, the adhesive layer 30 can be formed using the adhesive composition according to the present embodiment.
  • an image display device including a flat panel display and a backlight unit can be manufactured.
  • the adhesive composition according to the present embodiment has rapid solidification, it is preferable in the method of manufacturing the image display device from the viewpoint of making the manufacturing process efficient. At this time, when an adhesive composition containing a black pigment is used, adhesion and light shielding can be simultaneously performed. In the case of the bonding method according to the present embodiment, it is possible to reduce the thickness as compared with the method in which the end of the conventional flat panel display and the end of the backlight unit are bonded with a double-sided tape.
  • the adhesive composition according to the present embodiment when adhered by the above adhesion method, it may be used for adhesion of a two-layered adherend as shown in one aspect of the above adhesion, and three or more layers You may use for adhesion
  • the adhesive composition according to the present embodiment is particularly suitable in the above-mentioned bonding method because it has a fast setting property.
  • Polyol compound As a crystalline polyester polyol, PES-1 (polyester polyol obtained by reacting adipic acid and 1,6-hexanediol, number of hydroxyl groups: 2, Mn: 3000), and PES-2 (sebacic acid and 1,1 A polyester polyol obtained by reacting 6-hexanediol, the number of hydroxyl groups: 2, Mn: 5000) was prepared. As an amorphous polyester polyol, PES-3 (a polyester polyol obtained by reacting adipic acid and ethylene glycol, number of hydroxyl groups: 2, Mn: 2000) was prepared. As a polyether polyol, PP2000 (polypropylene glycol, Mn: 2000, "EXENOL 2020" manufactured by Asahi Glass Co., Ltd.) was prepared.
  • carbon black A particle diameter: 30 to 50 nm
  • carbon black B particle diameter 20 to 30 nm
  • carbon black C particle diameter 10 to 20 nm
  • the particle size refers to the average primary particle size.
  • Carbon black is observed using a scanning electron microscope ("XL-30" manufactured by Philips Corporation), and the major axis of 50 primary particles of carbon black is measured from the obtained observation image, and the average value is calculated. Average primary particle size.
  • Example 1 After mixing 50 parts by mass of PES-1 dehydrated beforehand by a vacuum dryer, 50 parts by mass of PP2000, 21.1 parts of MDI and 3 parts by mass of carbon black A, the mixture is reacted at 110 ° C. for 2 hours, The mixture was further degassed under reduced pressure at 110 ° C. for 2 hours to obtain an adhesive composition containing a urethane prepolymer having an isocyanate group and a black pigment.
  • Examples 2 to 8 Comparative Examples 1 to 2
  • An adhesive composition was obtained in the same manner as Example 1, except that each component was changed to the type and blending amount shown in Table 1.
  • the numbers in Table 1 mean parts by mass.
  • melt viscosity An adhesive composition (sample amount at a rotor rotational speed of 50 rpm, 120 ° C using a No. 4 rotor with a B-type viscometer ("TVB-25H" manufactured by Toki Sangyo Co., Ltd.) according to JIS Z 8803 The melt viscosity of 15 g) was measured.
  • the adhesive composition is applied to a substrate with a width of 1 mm at room temperature (23 ° C., 50% RH) to form an adhesive layer, and then the time taken for tackiness to disappear on the surface of the adhesive layer is measured. The solidifying property was judged. The case where tack was lost within 1 minute was evaluated as "A”, the case where tack was lost within 1 minute and 2 minutes was "B”, and the case where tack was not lost within 2 minutes was evaluated as "C”. .
  • the adhesive composition is melted at 100 ° C., and in an environment of temperature 25 ° C. and humidity 50%, on a polycarbonate plate 100 mm long ⁇ 25 mm wide ⁇ 2 mm thick, 12.5 mm long ⁇ 25 mm wide ⁇ 0.
  • a polycarbonate plate of length 100 mm ⁇ width 25 mm ⁇ thickness 2 mm was crimped onto the adhesive layer to prepare a test piece.
  • a syringe container (“PSY-30E” manufactured by Musashi Engineering Co., Ltd.) with an adhesive composition melted at 100 ° C and a precision nozzle ("SHN-0.25N” manufactured by Musashi Engineering Co., Ltd.) with an inner diameter of 0.25 mm attached ), And discharged at a pressure of 300 kPa using a dispenser (“SHOTMASTER 200DS” manufactured by Musashi Engineering Co., Ltd.) preheated to 100 ° C.
  • the case where discharge was possible was evaluated as “A”, and the case where discharge was not possible was evaluated as “C”.
  • the adhesive composition was melted at 100 ° C. to prepare a test piece of 15 mm long ⁇ 40 mm wide ⁇ 0.1 mm thick. The test piece was allowed to stand in a thermostat at 25 ° C. and 50% RH for 7 days, and then the OD value was measured with a transmission densitometer (“TM-5” manufactured by Ihara Electronics Co., Ltd.).
  • the adhesive compositions obtained in Examples 1 to 8 were confirmed to be excellent in rapid solidification and to exhibit adhesion in a short time.

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Abstract

This reactive hot-melt adhesive composition contains a urethane prepolymer having an isocyanate group, which is a reaction product of a polyol compound and a polyisocyanate compound, the polyol compound including at least 50% by mass of a crystalline polyester polyol in terms of the total mass of the polyol compound.

Description

反応性ホットメルト接着剤組成物及びその製造方法、接着方法、並びに、画像表示装置及びその製造方法Reactive Hot Melt Adhesive Composition, Method of Manufacturing the Same, Method of Bonding, Image Display Device, Method of Manufacturing the Same
 本発明は、反応性ホットメルト接着剤組成物及びその製造方法、接着方法、並びに、画像表示装置及びその製造方法に関する。 The present invention relates to a reactive hot melt adhesive composition and a method for producing the same, a bonding method, an image display device and a method for producing the same.
 反応性ホットメルト接着剤は無溶剤型の接着剤であるため、環境及び人体への負荷が少なく、短時間接着が可能なので生産性向上に適した接着剤である。反応性ホットメルト接着剤は、反応性樹脂を主成分とし、化学反応により高分子量化し、高い接着強度等を発現することができる。反応性樹脂としては、イソシアネート基を有するウレタンプレポリマーが利用されている(例えば、特許文献1及び2参照。)。 The reactive hot melt adhesive is a non-solvent type adhesive, so the load on the environment and the human body is small, and it can be adhered for a short time, so it is an adhesive suitable for improving productivity. The reactive hot melt adhesive contains a reactive resin as a main component, can be made to have a high molecular weight by a chemical reaction, and can exhibit high adhesive strength and the like. As a reactive resin, a urethane prepolymer having an isocyanate group is used (see, for example, Patent Documents 1 and 2).
特表2008-500406号公報Japanese Patent Application Publication No. 2008-500406 国際公開第2016/157614号International Publication No. 2016/157614
 反応性ホットメルト接着剤は、被着体に塗布した後、接着剤自体の冷却固化により、短時間で、ある程度の接着強度を示す。その後、ウレタンプレポリマーのイソシアネート基が空気中又は被着体表面の水分と反応することにより高分子量化し、架橋を生じることにより接着剤層を形成して優れた接着強度を発現する。しかし、反応性ホットメルト接着剤による接着は、塗布直後は高分子量化、架橋が瞬時に起こらないために基材への初期接着強度が不十分な場合がある。そのため、反応性ホットメルト接着剤には、短時間で優れた初期接着強度を発現すること、すなわち、速固化性が求められている。 The reactive hot melt adhesive exhibits a certain degree of adhesive strength in a short time due to cooling and solidification of the adhesive itself after being applied to an adherend. Thereafter, the isocyanate group of the urethane prepolymer reacts with the moisture in the air or the surface of the adherend to form a high molecular weight, and by causing crosslinking, an adhesive layer is formed to exhibit excellent adhesive strength. However, adhesion with a reactive hot melt adhesive may become high in molecular weight immediately after application and may not have an initial bond strength to a substrate because crosslinking does not occur instantaneously. Therefore, the reactive hot melt adhesive is required to develop excellent initial adhesive strength in a short time, that is, to have a fast setting property.
 本発明の目的は、速固化性を有する反応性ホットメルト接着剤組成物及びその製造方法、当該反応性ホットメルト接着剤組成物を用いた接着方法、並びに、画像表示装置及びその製造方法を提供することにある。 The object of the present invention is to provide a reactive hot melt adhesive composition having rapid solidification and a method for producing the same, a bonding method using the reactive hot melt adhesive composition, an image display device and a method for producing the same. It is to do.
 本発明は、ポリオール化合物とポリイソシアネート化合物との反応物であるイソシアネート基を有するウレタンプレポリマーを含有し、ポリオール化合物が、ポリオール化合物の総質量を基準として結晶性ポリエステルポリオールを50質量%以上含む反応性ホットメルト接着剤組成物を提供する。本発明に係る反応性ホットメルト接着剤組成物は、ポリオール化合物に由来する構造単位と、ポリイソシアネート化合物に由来する構造単位とを有し、ポリオール化合物に由来する構造単位のうち50質量%以上が、結晶性ポリエステルポリオールに由来する構造単位であるウレタンプレポリマーを含有する。 The present invention contains a urethane prepolymer having an isocyanate group which is a reaction product of a polyol compound and a polyisocyanate compound, and the polyol compound contains 50% by mass or more of a crystalline polyester polyol based on the total mass of the polyol compound. The present invention provides a hot melt adhesive composition. The reactive hot melt adhesive composition according to the present invention has a structural unit derived from a polyol compound and a structural unit derived from a polyisocyanate compound, and 50% by mass or more of structural units derived from a polyol compound are And a urethane prepolymer which is a structural unit derived from a crystalline polyester polyol.
 ポリオール化合物は、結晶性ポリエステルポリオールを50~90質量%含んでもよい。結晶性ポリエステルポリオールは、6~12個の炭素原子を有するポリカルボン酸と、4~10個の炭素原子を有する多価アルコールとに基づく構造を有してもよい。ポリオール化合物は、ポリエーテルポリオールを含んでもよい。 The polyol compound may contain 50 to 90% by mass of a crystalline polyester polyol. The crystalline polyester polyol may have a structure based on a polycarboxylic acid having 6 to 12 carbon atoms and a polyhydric alcohol having 4 to 10 carbon atoms. The polyol compound may comprise a polyether polyol.
 本発明に係る反応性ホットメルト接着剤組成物は、顔料を更に含有してもよい。 The reactive hot melt adhesive composition according to the present invention may further contain a pigment.
 本発明はまた、フラットパネルディスプレイと、バックライトユニットとを備える画像表示装置であって、フラットパネルディスプレイとバックライトユニットとが、本発明に係る反応性ホットメルト接着剤組成物により接着されている、画像表示装置を提供する。 The present invention is also an image display device comprising a flat panel display and a backlight unit, wherein the flat panel display and the backlight unit are adhered by the reactive hot melt adhesive composition according to the present invention. , Provide an image display device.
 本発明はまた、イソシアネート基を有するウレタンプレポリマーを含有する反応性ホットメルト接着剤組成物の製造方法であって、ポリオール化合物とポリイソシアネート化合物とを反応させて、イソシアネート基を有するウレタンプレポリマーを得る工程を備え、ポリオール化合物が、ポリオール化合物の総質量を基準として結晶性ポリエステルポリオールを50質量%以上含む、製造方法を提供する。 The present invention is also a method for producing a reactive hot melt adhesive composition containing a urethane prepolymer having an isocyanate group, which comprises reacting a polyol compound and a polyisocyanate compound to produce an urethane prepolymer having an isocyanate group. Providing a step of obtaining, wherein the polyol compound contains 50% by mass or more of the crystalline polyester polyol based on the total mass of the polyol compound.
 本発明はまた、フラットパネルディスプレイとバックライトユニットとを接着する接着方法であって、フラットパネルディスプレイの上面にバックライトユニットを積層して形成される、バックライトユニットの側面とフラットパネルディスプレイの露出している上面との内隅に、本発明に係る反応性ホットメルト接着剤組成物を用いることで接着剤層を形成する、接着方法を提供する。 The present invention is also a bonding method for bonding a flat panel display and a backlight unit, which is formed by laminating the backlight unit on the upper surface of the flat panel display, and exposing the side surface of the backlight unit and the flat panel display. An adhesive method is provided, in which an adhesive layer is formed by using the reactive hot melt adhesive composition according to the present invention at the inner corner with the upper surface.
 本発明はさらに、上記接着方法を用いて画像表示装置を製造する、画像表示装置の製造方法を提供する。 The present invention further provides a method of manufacturing an image display device, which manufactures an image display device using the bonding method.
 本発明によれば、速固化性を有する反応性ホットメルト接着剤組成物及びその製造方法、当該反応性ホットメルト接着剤組成物を用いた接着方法、並びに、画像表示装置及びその製造方法を提供することができる。 According to the present invention, there is provided a reactive hot melt adhesive composition having rapid solidification, a method for producing the same, an adhesion method using the reactive hot melt adhesive composition, an image display device and a method for producing the same. can do.
本実施形態に係る反応性ホットメルト接着剤組成物を用いた接着の一態様を示す模式断面図である。It is a schematic cross section which shows one aspect of adhesion | attachment using the reactive hot melt adhesive composition which concerns on this embodiment.
 以下、本発明の実施形態について詳細に説明する。ただし、本発明は以下の実施形態に何ら限定されない。 Hereinafter, embodiments of the present invention will be described in detail. However, the present invention is not limited at all to the following embodiments.
<定義>
 本明細書において、「~」を用いて示された数値範囲は、「~」の前後に記載される数値をそれぞれ最小値及び最大値として含む範囲を示す。本明細書に段階的に記載されている数値範囲において、ある段階の数値範囲の上限値又は下限値は、他の段階の数値範囲の上限値又は下限値に置き換えてもよい。本明細書に記載されている数値範囲において、その数値範囲の上限値又は下限値は、実施例に示されている値に置き換えてもよい。「A又はB」とは、A及びBのどちらか一方を含んでいればよく、両方とも含んでいてもよい。
<Definition>
In the present specification, a numerical range indicated by using “to” indicates a range including numerical values described before and after “to” as the minimum value and the maximum value, respectively. The upper limit or lower limit of the numerical range of one step may be replaced with the upper limit or lower limit of the numerical range of another step in the numerical range described stepwise in the present specification. In the numerical range described in the present specification, the upper limit value or the lower limit value of the numerical range may be replaced with the value shown in the examples. “A or B” may contain either A or B, and may contain both.
[反応性ホットメルト接着剤組成物]
 本実施形態の反応性ホットメルト接着剤組成物(以下、「接着剤組成物」と略記する場合がある。)は、ポリオール化合物とポリイソシアネート化合物との反応物であるイソシアネート基を有するウレタンプレポリマーを含有し、ポリオール化合物が、ポリオール化合物の総質量を基準として結晶性ポリエステルポリオールを50質量%以上含む。
[Reactive Hot Melt Adhesive Composition]
The reactive hot melt adhesive composition of the present embodiment (hereinafter sometimes abbreviated as “adhesive composition”) is a urethane prepolymer having an isocyanate group which is a reaction product of a polyol compound and a polyisocyanate compound. And the polyol compound contains 50% by mass or more of the crystalline polyester polyol based on the total mass of the polyol compound.
 一般に、反応性ホットメルト接着剤組成物は、空気中又は被着体表面の水分と反応することにより高分子量化し、接着強度(最終接着強度)を発現することができる。本実施形態に係る接着剤組成物は、従来の反応性ホットメルト接着剤組成物よりもより短時間で優れた初期接着強度を発現することでき、優れた速固化性を有している。 In general, the reactive hot melt adhesive composition can be made to have a high molecular weight by reacting with moisture in the air or on the surface of the adherend, and can develop adhesive strength (final adhesive strength). The adhesive composition according to the present embodiment can exhibit excellent initial adhesive strength in a shorter time than conventional reactive hot melt adhesive compositions, and has excellent rapid solidification.
 本実施形態に係る接着剤組成物の速固化性は、例えば、以下のような方法により評価することができる。室温(23℃、50%RH)において、1mm幅で基材に接着剤組成物を塗布して接着剤層を形成してから、接着剤層の表面にタックがなくなるまでの時間で、接着剤組成物の固化性を評価できる。速固化性の観点から、タックが2分以内になくなることが好ましく、タックが1分以内になくなることがより好ましい。ここで「タックがなくなる」とは、接着剤層を指で触れたときに、べた付きがなくなることを示す。 The fast setting property of the adhesive composition according to the present embodiment can be evaluated, for example, by the following method. The adhesive composition is applied to a substrate with a width of 1 mm at room temperature (23 ° C., 50% RH) to form an adhesive layer, and then the time taken for the adhesive layer surface to lose tack, The settability of the composition can be evaluated. From the viewpoint of rapid solidification, the tack is preferably eliminated within 2 minutes, and more preferably within 1 minute. Here, "lack of tack" indicates that tackiness disappears when the adhesive layer is touched with a finger.
(イソシアネート基を有するウレタンプレポリマー)
 本実施形態に係るイソシアネート基を有するウレタンプレポリマー(以下、「反応性ウレタンプレポリマー」という場合もある。)は、結晶性ポリエステルポリオールを50質量%以上含むポリオール化合物を、ポリイソシアネート化合物と反応させてなり、ウレタンプレポリマーの末端にイソシアネート基を有している。これにより、本実施形態に係る接着剤組成物は、優れた初期接着強度を早期に発揮することができる。
(Urethane Prepolymer Having Isocyanate Group)
The urethane prepolymer having an isocyanate group according to the present embodiment (hereinafter sometimes referred to as "reactive urethane prepolymer") reacts a polyol compound containing 50% by mass or more of a crystalline polyester polyol with a polyisocyanate compound. And has an isocyanate group at the end of the urethane prepolymer. Thus, the adhesive composition according to the present embodiment can exhibit excellent initial adhesive strength at an early stage.
 速固化性及び塗布作業性の観点から、ポリオール化合物は、結晶性ポリエステルポリオールを50~90質量%含むことが好ましく、50~85質量%含むことがより好ましく、50~80質量%含むことが更に好ましい。 From the viewpoint of rapid solidification and coating workability, the polyol compound preferably contains 50 to 90% by mass, more preferably 50 to 85% by mass, and still more preferably 50 to 80% by mass of the crystalline polyester polyol. preferable.
 反応性ウレタンプレポリマーは、ポリオール化合物に由来する構造単位と、ポリイソシアネート化合物に由来する構造単位とを有し、ポリオール化合物に由来する構造単位のうち50質量%以上が、結晶性ポリエステルポリオールに由来する構造単位を含有する。構造単位の含有量は、NMR、熱分解GC/MS等の既知の分析手法を用いて測定することができる。速固化性及び塗布作業性の観点から、ポリオール化合物に由来する構造単位は、結晶性ポリエステルポリオールに由来する構造単位を50~90質量%含むことが好ましく、50~85質量%含むことがより好ましく、50~80質量%含むことが更に好ましい。 The reactive urethane prepolymer has a structural unit derived from a polyol compound and a structural unit derived from a polyisocyanate compound, and 50% by mass or more of the structural units derived from the polyol compound is derived from a crystalline polyester polyol Containing structural units. The content of structural units can be measured using known analytical techniques such as NMR, thermal decomposition GC / MS and the like. From the viewpoint of rapid solidification and coating workability, the structural unit derived from the polyol compound preferably contains 50 to 90% by mass, more preferably 50 to 85% by mass, of the structural units derived from the crystalline polyester polyol. More preferably, the content is 50 to 80% by mass.
 ポリエステルポリオールの結晶性及び非晶性は、25℃での状態で判断する。結晶性は、ポリエステルポリオールを25℃以上に加温して液状になることを確認するか、示差走査熱量計にてポリエステルポリオールの融解温度を確認することで判断することができる。本明細書において、ポリエステルポリオールのうち、25℃で結晶であるポリエステルポリオールを結晶性ポリエステルポリオールとし、25℃で非結晶であるポリエステルポリオールを非晶性ポリエステルポリオールとする。本実施形態に係るポリオール化合物は、結晶性ポリエステルポリオールを必須成分として含むが、必要に応じて非晶性ポリエステルポリオールを含んでもよい。 The crystallinity and amorphousness of the polyester polyol are judged in the state at 25 ° C. The crystallinity can be determined by heating the polyester polyol to 25 ° C. or more to confirm that it becomes liquid, or by checking the melting temperature of the polyester polyol with a differential scanning calorimeter. In the present specification, among polyester polyols, a polyester polyol which is crystalline at 25 ° C. is taken as a crystalline polyester polyol, and a polyester polyol which is non-crystalline at 25 ° C. is taken as an amorphous polyester polyol. The polyol compound according to the present embodiment contains a crystalline polyester polyol as an essential component, but may optionally contain an amorphous polyester polyol.
 ポリエステルポリオールは、例えば、2~15個の炭素原子及び2又は3個の水酸基を有する多価アルコールと、2~14個の炭素原子(カルボキシル基中の炭素原子を含む)を有し、2~6個のカルボキシル基を有するポリカルボン酸との重縮合物であってもよい。ポリエステルポリオールは、ジオールとジカルボン酸とから生成する直鎖ポリエステルジオールであってもよく、トリオールとジカルボン酸とから生成する分岐ポリエステルトリオールであってもよい。また、分岐ポリエステルトリオールは、ジオールとトリカルボン酸との反応によって得ることもできる。 The polyester polyol has, for example, a polyhydric alcohol having 2 to 15 carbon atoms and 2 or 3 hydroxyl groups, and 2 to 14 carbon atoms (including carbon atoms in the carboxyl group), It may be a polycondensate with a polycarboxylic acid having 6 carboxyl groups. The polyester polyol may be a linear polyester diol produced from a diol and a dicarboxylic acid, or may be a branched polyester triol produced from a triol and a dicarboxylic acid. Branched polyester triols can also be obtained by the reaction of diols and tricarboxylic acids.
 多価アルコールとしては、例えば、エチレングリコール、1,2-プロパンジオール、1,3-プロパンジオール、ブタンジオールの各異性体、ペンタンジオールの各異性体、ヘキサンジオールの各異性体、2,2-ジメチル-1,3-プロパンジオール、2-メチルプロパンジオール、1,6-ヘキサンジオール、2,4,4-トリメチルヘキサン-1,6-ジオール、2,2,4-トリメチルヘキサン-1,6-ジオール、1,4-シクロヘキサンジオール、1,4-シクロヘキサンジメタノール等の脂肪族又は脂環族ジオール;4,4’-ジヒドロキシジフェニルプロパン、ビスフェノールA、ビスフェノールF、ピロカテコール、レゾルシノール、ヒドロキノン等の芳香族ジオールが挙げられる。 Examples of polyhydric alcohols include ethylene glycol, 1,2-propanediol, 1,3-propanediol, isomers of butanediol, isomers of pentanediol, isomers of hexanediol, 2, 2- Dimethyl-1,3-propanediol, 2-methylpropanediol, 1,6-hexanediol, 2,4,4-trimethylhexane-1,6-diol, 2,2,4-trimethylhexane-1,6- Aliphatic or alicyclic diols such as diol, 1,4-cyclohexanediol, 1,4-cyclohexanedimethanol; and aromas such as 4,4'-dihydroxydiphenylpropane, bisphenol A, bisphenol F, pyrocatechol, resorcinol, hydroquinone and the like Family diols.
 これらの中でも、結晶性ポリエステルポリオールが得られ易くなる観点から、多価アルコールとして、脂肪族ジオールが好ましく、2~10個の炭素原子を有する脂肪族ジオールがより好ましく、4~10個の炭素原子を有する脂肪族ジオールが更に好ましく、4~8個の炭素原子を有する脂肪族ジオールがより一層好ましい。より結晶性の高い結晶性ポリエステルポリオールを得られ易くする観点から、多価アルコールは、直鎖の脂肪族ジオールであることが好ましい。直鎖の脂肪族ジオールが有する炭素原子の数としては、3~10個であることが好ましく、4~10個であることがより好ましく、4~8個であることが更に好ましく、4~6個であることがより一層好ましく、5個又は6個であることが特に好ましい。多価アルコールは、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。 Among these, from the viewpoint of easily obtaining a crystalline polyester polyol, as the polyhydric alcohol, an aliphatic diol is preferable, an aliphatic diol having 2 to 10 carbon atoms is more preferable, and 4 to 10 carbon atoms are more preferable. More preferred are aliphatic diols having the formula: aliphatic diols having 4 to 8 carbon atoms. From the viewpoint of easily obtaining a crystalline polyester polyol with higher crystallinity, the polyhydric alcohol is preferably a linear aliphatic diol. The number of carbon atoms of the linear aliphatic diol is preferably 3 to 10, more preferably 4 to 10, still more preferably 4 to 8, and further preferably 4 to 6 It is more preferable that the number is one, particularly preferably five or six. A polyhydric alcohol may be used individually by 1 type, and may be used in combination of 2 or more type.
 ポリカルボン酸としては、例えば、フタル酸、イソフタル酸、テレフタル酸、1,2,4-ベンゼントリカルボン酸等の芳香族ポリカルボン酸;マレイン酸、フマル酸、アコニット酸、1,2,3-プロパントリカルボン酸、マロン酸、コハク酸、グルタル酸、アジピン酸、ピメリン酸、スベリン酸、アゼライン酸、セバシン酸、ドデカン二酸、シクロヘキサン-1,2-ジカルボン酸、1,4-シクロヘキサジエン-1,2-ジカルボン酸等の脂肪族又は脂環族ポリカルボン酸が挙げられる。 Examples of polycarboxylic acids include aromatic polycarboxylic acids such as phthalic acid, isophthalic acid, terephthalic acid and 1,2,4-benzenetricarboxylic acid; maleic acid, fumaric acid, aconitic acid, 1,2,3-propane Tricarboxylic acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, dodecanedioic acid, cyclohexane-1,2-dicarboxylic acid, 1,4-cyclohexadiene-1,2 And aliphatic or alicyclic polycarboxylic acids such as dicarboxylic acids.
 これらの中でも、結晶性ポリエステルポリオールが得られ易くなる観点から、ポリカルボン酸として、脂肪族ジカルボン酸が好ましく、4~12個の炭素原子を有する脂肪族ジカルボン酸がより好ましく、6~12個の炭素原子を有する脂肪族ジカルボン酸が更に好ましく、6~10個の炭素原子を有する脂肪族ジカルボン酸がより一層好ましい。より結晶性の高い結晶性ポリエステルポリオールを得られ易くする観点から、ポリカルボン酸として、直鎖の脂肪族ジカルボン酸が好ましい。直鎖の脂肪族ジカルボンが有する炭素原子の数としては、4~12個が好ましく、6~12個がより好ましく、6~10個が更に好ましい。ポリカルボン酸は、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。 Among these, from the viewpoint of easily obtaining a crystalline polyester polyol, as the polycarboxylic acid, aliphatic dicarboxylic acids are preferable, aliphatic dicarboxylic acids having 4 to 12 carbon atoms are more preferable, and 6 to 12 More preferred are aliphatic dicarboxylic acids having carbon atoms, and even more preferred are aliphatic dicarboxylic acids having 6 to 10 carbon atoms. From the viewpoint of easily obtaining a crystalline polyester polyol having higher crystallinity, a linear aliphatic dicarboxylic acid is preferable as the polycarboxylic acid. The number of carbon atoms in the linear aliphatic dicarboxylic acid is preferably 4 to 12, more preferably 6 to 12, and still more preferably 6 to 10. The polycarboxylic acids may be used alone or in combination of two or more.
 速固化性に優れた接着剤組成物を得易くする観点から、本実施形態に係る結晶性ポリエステルポリオールは、6~12個の炭素原子を有するポリカルボン酸と、4~10個の炭素原子を有する多価アルコールとに基づく構造を有することが特に好ましい。 From the viewpoint of facilitating obtaining an adhesive composition excellent in rapid solidification, the crystalline polyester polyol according to the present embodiment comprises a polycarboxylic acid having 6 to 12 carbon atoms, and 4 to 10 carbon atoms. It is particularly preferable to have a structure based on having a polyhydric alcohol.
 ポリカルボン酸に代えて、カルボン酸無水物、カルボキシル基の一部がエステル化された化合物等のポリカルボン酸誘導体を用いることもできる。ポリカルボン酸誘導体として、例えば、ドデシルマレイン酸及びオクタデセニルマレイン酸が挙げられる。 Instead of the polycarboxylic acid, it is also possible to use a polycarboxylic acid derivative such as a carboxylic acid anhydride or a compound in which a part of the carboxyl group is esterified. Examples of polycarboxylic acid derivatives include dodecylmaleic acid and octadecenylmaleic acid.
 結晶性ポリエステルポリオールの数平均分子量(Mn)は、防水性及び高い初期接着強度を得易くなる観点から、500~10000が好ましく、1000~8000がより好ましく、1500~6000が更に好ましく、2000~5500がより一層好ましい。 The number average molecular weight (Mn) of the crystalline polyester polyol is preferably 500 to 10000, more preferably 1000 to 8000, still more preferably 1500 to 6000, from the viewpoint of easily obtaining waterproofness and high initial adhesive strength. Is even more preferred.
 本明細書において、数平均分子量は、ゲルパーミエーションクロマトグラフィー(GPC)により測定され、標準ポリスチレン換算した値である。GPCの測定は、以下の条件で行うことができる。
 カラム:「Gelpack GLA130-S」、「Gelpack GLA150-S」及び「Gelpack GLA160-S」(日立化成株式会社製、HPLC用充填カラム)
 溶離液:テトラヒドロフラン
 流量:1.0mL/分
 カラム温度:40℃
 RI検出器:L-3350(株式会社日立ハイテクサイエンス、製品名)
In the present specification, the number average molecular weight is a value measured by gel permeation chromatography (GPC) and converted to standard polystyrene. The measurement of GPC can be performed under the following conditions.
Columns: “Gelpack GLA130-S”, “Gelpack GLA150-S” and “Gelpack GLA160-S” (manufactured by Hitachi Chemical Co., Ltd., packed column for HPLC)
Eluent: tetrahydrofuran Flow rate: 1.0 mL / min Column temperature: 40 ° C
RI Detector: L-3350 (Hitachi High-Tech Science, Product Name)
 非晶性ポリエステルポリオールの数平均分子量としては、接着剤組成物の初期接着強度を向上できる観点から、500~3000が好ましく、1000~3000がより好ましく、1500~2500が更に好ましい。 The number average molecular weight of the amorphous polyester polyol is preferably 500 to 3,000, more preferably 1,000 to 3,000, and still more preferably 1,500 to 2,500, from the viewpoint of being able to improve the initial adhesive strength of the adhesive composition.
 本実施形態に係るポリオール化合物は、ポリエーテルポリオールを更に含んでもよい。ポリエーテルポリオールは、接着剤組成物の塗布後の適度な溶融粘度及びオープンタイム(貼り合わせ可能時間)を調整して、優れた作業性、接着強度、防水性及び柔軟性を接着剤組成物に付与することができる。接着剤組成物の塗布作業性を向上させる観点からポリエーテルジオールが好ましく、ポリエーテルポリオールとしては、例えば、ポリエチレングリコール、ポリプロピレングリコール、ポリブチレングリコール、ポリテトラメチレングリコール及びエチレンオキサイド変性ポリプロピレングリコールが挙げられる。ポリエーテルポリオールは、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。 The polyol compound according to the present embodiment may further contain a polyether polyol. The polyether polyol adjusts the melt viscosity and open time (bonding time) after the application of the adhesive composition to make the adhesive composition excellent in workability, adhesive strength, waterproofness and flexibility. It can be granted. From the viewpoint of improving the coating workability of the adhesive composition, polyether diols are preferred. Examples of polyether polyols include polyethylene glycol, polypropylene glycol, polybutylene glycol, polytetramethylene glycol and ethylene oxide modified polypropylene glycol . The polyether polyols may be used alone or in combination of two or more.
 ポリエーテルポリオールの含有量は、接着剤組成物を低粘度に調整し易い点及び被着体への密着性を向上する点から、ポリオール化合物の総質量を基準として50質量%以下であることが好ましく、10~50質量%であることがより好ましく、15~50質量%であることが更に好ましい。 The content of the polyether polyol is 50% by mass or less based on the total mass of the polyol compound from the viewpoint of easily adjusting the adhesive composition to a low viscosity and improving the adhesion to the adherend. The content is preferably 10 to 50% by mass, and more preferably 15 to 50% by mass.
 ポリエーテルポリオールの数平均分子量としては、接着強度及び柔軟性を得易くする観点から、500~6000の範囲が好ましく、800~5000の範囲がより好ましく、1000~4500の範囲が更に好ましい。 The number average molecular weight of the polyether polyol is preferably in the range of 500 to 6000, more preferably in the range of 800 to 5000, and still more preferably in the range of 1000 to 4500, from the viewpoint of facilitating obtaining adhesive strength and flexibility.
 ポリイソシアネート化合物としては、例えば、ジフェニルメタンジイソシアネート、ジメチルジフェニルメタンジイソシアネート、トリレンジイソシアネート、キシリレンジイソシアネート、p-フェニレンジイソシアネート等の芳香族ジイソシアネート;ジシクロヘキシルメタンジイソシアネート、イソホロンジイソシアネート等の脂環族ジイソシアネート;ヘキサメチレンジイソシアネート等の脂肪族ジイソシアネートが挙げられる。ポリイソシアネート化合物は、反応性及び接着強度を向上する点から、芳香族ジイソシアネートを含有することが好ましく、ジフェニルメタンジイソシアネートを含有することがより好ましい。ポリイソシアネート化合物は、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。 As polyisocyanate compounds, for example, aromatic diisocyanates such as diphenylmethane diisocyanate, dimethyldiphenylmethane diisocyanate, tolylene diisocyanate, xylylene diisocyanate, p-phenylene diisocyanate, etc .; alicyclic diisocyanates such as dicyclohexylmethane diisocyanate, isophorone diisocyanate; hexamethylene diisocyanate etc. Of aliphatic diisocyanates. The polyisocyanate compound preferably contains an aromatic diisocyanate, and more preferably diphenylmethane diisocyanate, from the viewpoint of improving the reactivity and the adhesive strength. The polyisocyanate compounds may be used alone or in combination of two or more.
 反応性ウレタンプレポリマーを合成する場合、ポリイソシアネート化合物とポリオール化合物との混合割合は、ポリイソシアネート化合物のイソシアネート基(NCO)当量/ポリオールの水酸基(OH)当量の比であるNCO/OHが1.6~3.0であることが好ましく、1.8~2.5であることがより好ましい。NCO/OHの比が1.6以上であると、得られる反応性ウレタンプレポリマーの粘度が高くなることを抑え、作業性を向上し易くなる傾向がある。NCO/OHの比が3.0以下であると、接着剤組成物の湿気硬化反応の際に発泡が生じ難くなり、最終接着強度の低下を抑える傾向がある。 When a reactive urethane prepolymer is synthesized, the mixing ratio of the polyisocyanate compound and the polyol compound is such that NCO / OH, which is the ratio of isocyanate group (NCO) equivalent of polyisocyanate compound / hydroxyl group (OH) equivalent of polyol, is 1. It is preferably 6 to 3.0, and more preferably 1.8 to 2.5. When the ratio of NCO / OH is 1.6 or more, the viscosity of the resulting reactive urethane prepolymer tends to be high, and the workability tends to be improved. When the NCO / OH ratio is 3.0 or less, foaming is less likely to occur during the moisture curing reaction of the adhesive composition, and the decrease in the final adhesive strength tends to be suppressed.
 反応性ウレタンプレポリマーの製造方法は、特に限定されない。接着剤組成物を調製する際に、ポリイソシアネート化合物とポリオール化合物とを混合して、反応性ウレタンプレポリマーを合成してもよく、予めポリイソシアネート化合物とポリオール化合物とから反応性ウレタンプレポリマーを合成した後に、接着剤組成物を調製してもよい。 The method for producing the reactive urethane prepolymer is not particularly limited. When preparing the adhesive composition, the polyisocyanate compound and the polyol compound may be mixed to synthesize a reactive urethane prepolymer, and a reactive urethane prepolymer is previously synthesized from the polyisocyanate compound and the polyol compound. Once done, the adhesive composition may be prepared.
(顔料)
 本実施形態に係る接着剤組成物は、顔料を更に含有してもよい。顔料は、求められる特性に応じて適宜選択することができる。顔料としては、例えば、黒色顔料、白色顔料、赤色顔料、黄色顔料及び青色顔料が挙げられる。各種の顔料は、それぞれ所望される効果に基づいて選択された含有量、例えば、ウレタンプレポリマー100質量部に対して0.5~30質量部の範囲で、接着剤組成物に含むことができる。
(Pigment)
The adhesive composition according to the present embodiment may further contain a pigment. The pigment can be appropriately selected according to the required properties. Examples of the pigment include black pigments, white pigments, red pigments, yellow pigments and blue pigments. Various pigments can be included in the adhesive composition at a content selected based on the desired effect, for example, in the range of 0.5 to 30 parts by mass with respect to 100 parts by mass of the urethane prepolymer. .
 遮光性が求められる場合には、黒色顔料を用いることができる。黒色顔料としては、例えば、カーボンブラック、ランプブラック、黒鉛、植物黒、骨炭等の炭素系黒色顔料;鉄の酸化物、銅とクロムとの複合酸化物、銅とクロムと亜鉛との複合酸化物等の酸化物系黒色顔料が挙げられる。 When the light shielding property is required, a black pigment can be used. Examples of black pigments include carbon black pigments such as carbon black, lamp black, graphite, plant black and bone charcoal; oxides of iron, complex oxides of copper and chromium, complex oxides of copper, chromium and zinc And oxide-based black pigments such as
 黒色顔料の含有量は、ウレタンプレポリマー100質量部に対して、0.5~10質量部が好ましく、0.8~8質量部がより好ましく、1~5質量部が更に好ましい。黒色顔料の含有量が0.5質量部以上であると、接着剤組成物から形成される接着剤層の遮光性を向上し易くなり、黒色顔料の含有量が10質量部以下であると、接着剤組成物の粘度を調整し易くなる。 The content of the black pigment is preferably 0.5 to 10 parts by mass, more preferably 0.8 to 8 parts by mass, and still more preferably 1 to 5 parts by mass with respect to 100 parts by mass of the urethane prepolymer. When the content of the black pigment is 0.5 parts by mass or more, the light shielding property of the adhesive layer formed from the adhesive composition can be easily improved, and the content of the black pigment is 10 parts by mass or less, It becomes easy to adjust the viscosity of the adhesive composition.
 ここで、黒色顔料の粒子径(平均一次粒子径)は特に限定されないが、例えば、1~200nmであってもよく、5~100nmであってもよい。本明細書における平均一次粒子径とは、実施例に記載の方法により求められる数値のことを示す。 Here, the particle size (average primary particle size) of the black pigment is not particularly limited, but may be, for example, 1 to 200 nm or 5 to 100 nm. The average primary particle size in the present specification indicates a numerical value determined by the method described in the examples.
 光反射性が求められる場合には、白色顔料を用いることができる。白色顔料としては、例えば、酸化チタン、酸化亜鉛、アルミナ、酸化マグネシウム、酸化アンチモン及び酸化ジルコニウムが挙げられる。 When light reflectivity is required, a white pigment can be used. Examples of white pigments include titanium oxide, zinc oxide, alumina, magnesium oxide, antimony oxide and zirconium oxide.
(その他の成分)
 本実施形態に係る接着剤組成物には、必要に応じて、触媒、酸化防止剤、紫外線吸収剤、界面活性剤、難燃剤、充填剤等を適量配合してもよい。
(Other ingredients)
In the adhesive composition according to the present embodiment, an appropriate amount of a catalyst, an antioxidant, an ultraviolet light absorber, a surfactant, a flame retardant, a filler, and the like may be blended, if necessary.
 触媒としては、例えば、ジブチル錫ジラウレート、ジブチル錫ジオクテート、ジメチルシクロヘキシルアミン、ジメチルベンジルアミン及びトリオクチルアミンが挙げられる。 The catalyst includes, for example, dibutyltin dilaurate, dibutyltin dioctoate, dimethylcyclohexylamine, dimethylbenzylamine and trioctylamine.
(物性)
 本実施形態に係る接着剤組成物のオープンタイム(貼り合わせ可能時間)は、120秒以下であることが好ましく、60秒以下であることがより好ましい。オープンタイムが60秒以下であると接着剤組成物による接着後、すぐに接着力が発現し易くなる。
(Physical properties)
The open time (bonding possible time) of the adhesive composition according to the present embodiment is preferably 120 seconds or less, and more preferably 60 seconds or less. If the open time is 60 seconds or less, adhesion is likely to develop immediately after bonding with the adhesive composition.
 被着体への塗布性を向上する観点から、本実施形態に係る接着剤組成物の回転粘度計を用いて測定される溶融粘度は、JIS Z 8803に準拠し、実施例に記載の方法で測定可能である。接着剤組成物の溶融粘度は、120℃で10Pa・s以下であることが好ましく、8Pa・s以下であることがより好ましく、7Pa・s以下であることが更に好ましい。溶融粘度の下限値は限定されないが、例えば、120℃で0.5Pa・s以上であってもよい。 From the viewpoint of improving the coatability to the adherend, the melt viscosity of the adhesive composition according to the present embodiment measured using a rotational viscometer is in accordance with JIS Z 8803 and the method described in the examples. It can be measured. The melt viscosity of the adhesive composition is preferably 10 Pa · s or less at 120 ° C., more preferably 8 Pa · s or less, and still more preferably 7 Pa · s or less. The lower limit value of the melt viscosity is not limited, but may be, for example, 0.5 Pa · s or more at 120 ° C.
[反応性ホットメルト接着剤組成物の製造方法]
 本実施形態に係る接着剤組成物の製造方法は、ポリオール化合物とポリイソシアネート化合物とを反応させて、イソシアネート基を有するウレタンプレポリマーを得る工程を備え、ポリオール化合物が、ポリオール化合物の総質量を基準として結晶性ポリエステルポリオールを50質量%以上含む方法である。
[Method of producing reactive hot melt adhesive composition]
The method for producing an adhesive composition according to the present embodiment comprises the step of reacting a polyol compound and a polyisocyanate compound to obtain a urethane prepolymer having an isocyanate group, wherein the polyol compound is based on the total mass of the polyol compound. As a method of containing 50% by mass or more of crystalline polyester polyol.
 本実施形態に係る接着剤組成物は、ポリオール化合物とポリイソシアネート化合物とを反応させて、反応性ウレタンプレポリマーを得てから、必要に応じて配合する顔料等の成分と混合することにより作製してもよい。また、ポリイソシアネート化合物及びポリオール化合物と、必要に応じて配合する顔料等の成分とを混合して、反応性ウレタンプレポリマーを合成しながら、接着剤組成物を作製してもよい。例えば、接着剤組成物に顔料を配合する場合、顔料の存在下、ポリオール化合物とポリイソシアネート化合物とを反応させてウレタンプレポリマーを得る工程により、接着剤組成物を作製してもよく、また、予めポリオール化合物とポリイソシアネート化合物とを反応させてウレタンプレポリマーを得た後、ウレタンプレポリマーと顔料とを混合する工程により、接着剤組成物を作製してもよい。 The adhesive composition according to the present embodiment is produced by reacting a polyol compound and a polyisocyanate compound to obtain a reactive urethane prepolymer, and then mixing it with a component such as a pigment to be blended if necessary. May be In addition, the adhesive composition may be produced while synthesizing the reactive urethane prepolymer by mixing the polyisocyanate compound and the polyol compound, and the component such as the pigment to be blended if necessary. For example, when a pigment is added to the adhesive composition, the adhesive composition may be prepared by the step of reacting a polyol compound and a polyisocyanate compound in the presence of the pigment to obtain a urethane prepolymer. The adhesive composition may be prepared by the step of mixing the urethane prepolymer and the pigment after the reaction of the polyol compound and the polyisocyanate compound in advance to obtain the urethane prepolymer.
 本実施形態の反応性ホットメルト接着剤組成物を用いて、各種被着体を接着することができる。本実施形態に係る接着剤組成物は、被着体の表面又は側面に塗布することにより被着体同士を接着させることができ、従来の反応性ホットメルト接着剤組成物よりもより短時間で優れた初期接着強度を発現することができる。 Various adherends can be adhered using the reactive hot melt adhesive composition of the present embodiment. The adhesive composition according to the present embodiment can adhere the adherends to each other by applying it to the surface or side of the adherend, and in a shorter time than the conventional reactive hot melt adhesive composition. It is possible to develop excellent initial adhesive strength.
 被着体としては、例えば、金属被着体(SUS、アルミニウム等)、非金属被着体(ポリカーボネート、ガラス等)が挙げられる。本実施形態に係る接着剤組成物は、非金属被着体だけでなく、金属被着体に対しても優れた接着強度を示す。本実施形態に係る接着剤組成物は、従来、両面テープが用いられていた液晶ディスプレイ等のフラットパネルディスプレイとバックライトユニットとの接着にも用いることができる。 Examples of adherends include metal adherends (SUS, aluminum and the like) and non-metallic adherends (polycarbonate, glass and the like). The adhesive composition according to the present embodiment exhibits excellent adhesive strength not only to nonmetallic adherends but also to metallic adherends. The adhesive composition according to the present embodiment can also be used to bond a flat panel display such as a liquid crystal display and the like to which a double-sided tape has conventionally been used and a backlight unit.
 フラットパネルディスプレイとは、薄型で平坦な画面を有する薄型映像表示のことを示す。フラットパネルディスプレイとして、例えば、液晶ディスプレイ、プラズマディスプレイ、有機ELディスプレイ、FED(フィールドエミッション・ディスプレイ)、電子ペーパ等が挙げられる。 The flat panel display refers to a thin video display having a thin flat screen. Examples of flat panel displays include liquid crystal displays, plasma displays, organic EL displays, FEDs (field emission displays), electronic paper, and the like.
 以下、本実施形態に係る接着剤組成物を用いたフラットパネルディスプレイとバックライトユニットとの接着方法について、説明する。図1は、本実施形態に係る接着剤組成物を用いた接着の一態様を示す模式断面図である。 Hereinafter, a method of bonding the flat panel display and the backlight unit using the adhesive composition according to the present embodiment will be described. FIG. 1 is a schematic cross-sectional view showing one aspect of adhesion using the adhesive composition according to the present embodiment.
 フラットパネルディスプレイ10とバックライトユニット20を重ねて二層の構造を形成し、バックライトユニット20の側面とフラットパネルディスプレイ10の露出している上面との内隅に、接着剤組成物を塗布することで接着剤層30を形成し、フラットパネルディスプレイ10とバックライトユニット20とを接着することができる。すなわち、本実施形態の係る接着方法では、フラットパネルディスプレイ10の上面にバックライトユニット20を積層して形成される、バックライトユニット20の側面とフラットパネルディスプレイ10の露出している上面との内隅に、本実施形態に係る接着剤組成物を用いて接着剤層30を形成することができる。上記接着方法を用いることで、フラットパネルディスプレイと、バックライトユニットとを備える画像表示装置を製造することができる。また、本実施形態に係る接着剤組成物は速固化性を有するため、製造プロセスを効率化する観点から、上記画像表示装置の製造方法において好適である。この際、黒色顔料を含有する接着剤組成物を用いた場合、接着と遮光とを同時に行うことができる。本実施形態に係る接着方法の場合、従来のフラットパネルディスプレイの端部とバックライトユニットの端部とを両面テープで接着する方法に比較して、薄型化が可能となる。また、本実施形態に係る接着剤組成物を、上記接着方法により接着させる場合、上記接着の一態様に示されるような、二層の被着体の接着に用いてもよく、三層以上の被着体の接着に用いてもよい。 The flat panel display 10 and the backlight unit 20 are stacked to form a two-layered structure, and the adhesive composition is applied to the inner corner of the side surface of the backlight unit 20 and the exposed upper surface of the flat panel display 10 Thus, the adhesive layer 30 can be formed, and the flat panel display 10 and the backlight unit 20 can be bonded. That is, in the bonding method according to the present embodiment, the side surface of the backlight unit 20 and the exposed upper surface of the flat panel display 10 which are formed by laminating the backlight unit 20 on the upper surface of the flat panel display 10 At a corner, the adhesive layer 30 can be formed using the adhesive composition according to the present embodiment. By using the bonding method, an image display device including a flat panel display and a backlight unit can be manufactured. In addition, since the adhesive composition according to the present embodiment has rapid solidification, it is preferable in the method of manufacturing the image display device from the viewpoint of making the manufacturing process efficient. At this time, when an adhesive composition containing a black pigment is used, adhesion and light shielding can be simultaneously performed. In the case of the bonding method according to the present embodiment, it is possible to reduce the thickness as compared with the method in which the end of the conventional flat panel display and the end of the backlight unit are bonded with a double-sided tape. In addition, when the adhesive composition according to the present embodiment is adhered by the above adhesion method, it may be used for adhesion of a two-layered adherend as shown in one aspect of the above adhesion, and three or more layers You may use for adhesion | attachment of a to-be-adhered body.
 本実施形態に係る接着剤組成物は速固化性を有するため、上記接着方法において特に好適である。 The adhesive composition according to the present embodiment is particularly suitable in the above-mentioned bonding method because it has a fast setting property.
 以下、本発明を実施例で説明するが、本発明はこれらの実施例に限定されない。 Hereinafter, the present invention will be described by way of examples, but the present invention is not limited to these examples.
(ポリオール化合物)
 結晶性ポリエステルポリオールとして、PES-1(アジピン酸及び1,6-ヘキサンジオールを反応させることで得られたポリエステルポリオール、水酸基数:2、Mn:3000)と、PES-2(セバシン酸及び1,6-ヘキサンジオールを反応させることで得られたポリエステルポリオール、水酸基数:2、Mn:5000)を準備した。非晶性ポリエステルポリオールとして、PES-3(アジピン酸及びエチレングリコールを反応させることで得られたポリエステルポリオール、水酸基数:2、Mn:2000)を準備した。ポリエーテルポリオールとして、PP2000(ポリプロピレングリコール、Mn:2000、旭硝子株式会社製の「EXENOL2020」)を準備した。
(Polyol compound)
As a crystalline polyester polyol, PES-1 (polyester polyol obtained by reacting adipic acid and 1,6-hexanediol, number of hydroxyl groups: 2, Mn: 3000), and PES-2 (sebacic acid and 1,1 A polyester polyol obtained by reacting 6-hexanediol, the number of hydroxyl groups: 2, Mn: 5000) was prepared. As an amorphous polyester polyol, PES-3 (a polyester polyol obtained by reacting adipic acid and ethylene glycol, number of hydroxyl groups: 2, Mn: 2000) was prepared. As a polyether polyol, PP2000 (polypropylene glycol, Mn: 2000, "EXENOL 2020" manufactured by Asahi Glass Co., Ltd.) was prepared.
(ポリイソシアネート化合物)
 ポリイソシアネート化合物として、MDI(ジフェニルメタンジイソシアネート、イソシアネート基数:2、東ソー株式会社製の「ミリオネートMT」)を準備した。
(Polyisocyanate compound)
MDI (diphenylmethane diisocyanate, isocyanate group number: 2, "Millionate MT" manufactured by Tosoh Corp.) was prepared as a polyisocyanate compound.
(顔料)
 黒色顔料として、カーボンブラックA(粒子径:30~50nm)、カーボンブラックB(粒子径20~30nm)及びカーボンブラックC(粒子径10~20nm)を準備した。ここで、粒子径とは平均一次粒子径のことを示す。走査型電子顕微鏡(株式会社Philips製の「XL-30」)を用いてカーボンブラックの観察を行い、得られた観察画像から、カーボンブラックの一次粒子50個について長径を測定し、その平均値を平均一次粒子径とした。
(Pigment)
As black pigments, carbon black A (particle diameter: 30 to 50 nm), carbon black B (particle diameter 20 to 30 nm), and carbon black C (particle diameter 10 to 20 nm) were prepared. Here, the particle size refers to the average primary particle size. Carbon black is observed using a scanning electron microscope ("XL-30" manufactured by Philips Corporation), and the major axis of 50 primary particles of carbon black is measured from the obtained observation image, and the average value is calculated. Average primary particle size.
(実施例1)
 予め真空乾燥機により脱水処理したPES-1を50質量部、PP2000を50質量部、MDIを21.1部、及び、カーボンブラックAを3質量部混合した後、110℃で2時間反応させ、更に110℃で2時間減圧脱泡攪拌して、イソシアネート基を有するウレタンプレポリマーと黒色顔料とを含む、接着剤組成物を得た。
Example 1
After mixing 50 parts by mass of PES-1 dehydrated beforehand by a vacuum dryer, 50 parts by mass of PP2000, 21.1 parts of MDI and 3 parts by mass of carbon black A, the mixture is reacted at 110 ° C. for 2 hours, The mixture was further degassed under reduced pressure at 110 ° C. for 2 hours to obtain an adhesive composition containing a urethane prepolymer having an isocyanate group and a black pigment.
(実施例2~8、比較例1~2)
 各成分を表1に示す種類及び配合量に変更した以外は、実施例1と同様にして、接着剤組成物を得た。なお、表1中の数字は、質量部を意味する。
(Examples 2 to 8, Comparative Examples 1 to 2)
An adhesive composition was obtained in the same manner as Example 1, except that each component was changed to the type and blending amount shown in Table 1. The numbers in Table 1 mean parts by mass.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 実施例及び比較例で作製した接着剤組成物の各特性を以下のようにして評価した。結果を表2に示す。 Each characteristic of the adhesive composition produced by the Example and the comparative example was evaluated as follows. The results are shown in Table 2.
(溶融粘度)
 JIS Z 8803に準拠し、B型粘度計(東機産業株式会社製の「TVB-25H」)で、4号ローターを使用して、ローター回転数50rpm、120℃における接着剤組成物(試料量15g)の溶融粘度を測定した。
(Melt viscosity)
An adhesive composition (sample amount at a rotor rotational speed of 50 rpm, 120 ° C using a No. 4 rotor with a B-type viscometer ("TVB-25H" manufactured by Toki Sangyo Co., Ltd.) according to JIS Z 8803 The melt viscosity of 15 g) was measured.
(固化性)
 接着剤組成物を室温(23℃、50%RH)において、1mm幅で、基材に塗布して接着剤層を形成してから、接着剤層の表面にタックがなくなるまでの時間で測定することで固化性を判断した。タックが1分以内になくなった場合を「A」、タックが1分を超え2分以内になくなった場合を「B」、タックが2分以内になくならなかった場合を「C」と評価した。
(Solidification ability)
The adhesive composition is applied to a substrate with a width of 1 mm at room temperature (23 ° C., 50% RH) to form an adhesive layer, and then the time taken for tackiness to disappear on the surface of the adhesive layer is measured. The solidifying property was judged. The case where tack was lost within 1 minute was evaluated as "A", the case where tack was lost within 1 minute and 2 minutes was "B", and the case where tack was not lost within 2 minutes was evaluated as "C". .
(接着力)
 接着剤組成物を100℃に溶融し、温度25℃、湿度50%の環境下で、縦100mm×横25mm×厚さ2mmのポリカーボネート板上に、縦12.5mm×横25mm×厚さ0.1mmの接着剤層を形成した後、当該接着剤層の上に、縦100mm×横25mm×厚さ2mmのポリカーボネート板を圧着し試験片を作製した。JIS 6850に準拠し、試験機(株式会社島津製作所製の「オートグラフ AGS-1kNX」)を使用して、圧着してから10分経過した後と、30分経過した後に試験片のせん断接着試験(ピール速度:10mm/分)を行い、初期接着強度を測定した。また、同様の手順で作製した試験片を25℃、50%RHの恒温槽に24時間静置した後に、せん断接着試験(ピール速度:10mm/分)を行い、最終接着強度を測定した。
(Adhesive force)
The adhesive composition is melted at 100 ° C., and in an environment of temperature 25 ° C. and humidity 50%, on a polycarbonate plate 100 mm long × 25 mm wide × 2 mm thick, 12.5 mm long × 25 mm wide × 0. After forming an adhesive layer of 1 mm, a polycarbonate plate of length 100 mm × width 25 mm × thickness 2 mm was crimped onto the adhesive layer to prepare a test piece. In accordance with JIS 6850, using a tester ("Autograph AGS-1kNX" manufactured by Shimadzu Corporation), shear adhesion test of a test piece after 10 minutes and 30 minutes after pressing (Peel speed: 10 mm / min) was performed to measure the initial adhesive strength. Moreover, after leaving a test piece produced in the same procedure to a thermostat at 25 ° C. and 50% RH for 24 hours, a shear adhesion test (peel speed: 10 mm / min) was performed to measure the final adhesion strength.
(吐出性)
 接着剤組成物を100℃に溶融し、内径0.25mmの精密ノズル(武蔵エンジニアリング株式会社製の「SHN-0.25N」)を取り付けたシリンンジ容器(武蔵エンジニアリング株式会社製の「PSY-30E」)に入れて、100℃に予め加熱されたディスペンサー(武蔵エンジニアリング株式会社製の「SHOTMASTER 200DS」)を用いて、圧力300kPaで吐出した。吐出できた場合を「A」、吐出できなかった場合を「C」と評価した。
(Dischargeability)
A syringe container ("PSY-30E" manufactured by Musashi Engineering Co., Ltd.) with an adhesive composition melted at 100 ° C and a precision nozzle ("SHN-0.25N" manufactured by Musashi Engineering Co., Ltd.) with an inner diameter of 0.25 mm attached ), And discharged at a pressure of 300 kPa using a dispenser (“SHOTMASTER 200DS” manufactured by Musashi Engineering Co., Ltd.) preheated to 100 ° C. The case where discharge was possible was evaluated as “A”, and the case where discharge was not possible was evaluated as “C”.
(遮光性)
 接着剤組成物を100℃に溶融し、縦15mm×横40mm×厚さ0.1mmの試験片を作製した。試験片を25℃、50%RHの恒温槽に7日間静置した後、OD値を透過濃度計(伊原電子工業株式会社製の「TM-5」)で測定した。
(Light blocking property)
The adhesive composition was melted at 100 ° C. to prepare a test piece of 15 mm long × 40 mm wide × 0.1 mm thick. The test piece was allowed to stand in a thermostat at 25 ° C. and 50% RH for 7 days, and then the OD value was measured with a transmission densitometer (“TM-5” manufactured by Ihara Electronics Co., Ltd.).
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
 実施例1~8で得られた接着剤組成物は、速固化性に優れ、短時間で接着力を発現できることが確認できた。 The adhesive compositions obtained in Examples 1 to 8 were confirmed to be excellent in rapid solidification and to exhibit adhesion in a short time.
 10…フラットパネルディスプレイ。20…バックライトユニット、30…接着剤層。 10 ... flat panel display. 20 ... backlight unit, 30 ... adhesive layer.

Claims (13)

  1.  ポリオール化合物とポリイソシアネート化合物との反応物であるイソシアネート基を有するウレタンプレポリマーを含有し、前記ポリオール化合物が、前記ポリオール化合物の総質量を基準として、結晶性ポリエステルポリオールを50質量%以上含む、反応性ホットメルト接着剤組成物。 A reaction comprising a urethane prepolymer having an isocyanate group, which is a reaction product of a polyol compound and a polyisocyanate compound, wherein the polyol compound contains 50% by mass or more of a crystalline polyester polyol based on the total mass of the polyol compound Hot Melt Adhesive Composition.
  2.  前記ポリオール化合物が、前記結晶性ポリエステルポリオールを50~90質量%含む、請求項1に記載の反応性ホットメルト接着剤組成物。 The reactive hot melt adhesive composition according to claim 1, wherein the polyol compound comprises 50 to 90% by mass of the crystalline polyester polyol.
  3.  前記結晶性ポリエステルポリオールが、6~12個の炭素原子を有するポリカルボン酸と、4~10個の炭素原子を有する多価アルコールとに基づく構造を有する、請求項1又は2に記載の反応性ホットメルト接着剤組成物。 The reactivity according to claim 1 or 2, wherein the crystalline polyester polyol has a structure based on a polycarboxylic acid having 6 to 12 carbon atoms and a polyhydric alcohol having 4 to 10 carbon atoms. Hot melt adhesive composition.
  4.  前記ポリオール化合物が、ポリエーテルポリオールを含む、請求項1~3のいずれか一項に記載の反応性ホットメルト接着剤組成物。 The reactive hot melt adhesive composition according to any one of claims 1 to 3, wherein the polyol compound comprises a polyether polyol.
  5.  ポリオール化合物に由来する構造単位と、ポリイソシアネート化合物に由来する構造単位とを有し、前記ポリオール化合物に由来する構造単位のうち50質量%以上が、結晶性ポリエステルポリオールに由来する構造単位であるウレタンプレポリマーを含有する、反応性ホットメルト接着剤組成物。 Urethane having a structural unit derived from a polyol compound and a structural unit derived from a polyisocyanate compound, wherein 50% by mass or more of the structural units derived from the polyol compound is a structural unit derived from a crystalline polyester polyol Reactive hot melt adhesive composition containing a prepolymer.
  6.  顔料を更に含有する、請求項1~5のいずれか一項に記載の反応性ホットメルト接着剤組成物。 The reactive hot melt adhesive composition according to any one of claims 1 to 5, further comprising a pigment.
  7.  フラットパネルディスプレイと、バックライトユニットとを備える画像表示装置であって、
     前記フラットパネルディスプレイと前記バックライトユニットとが、請求項1~6のいずれか一項に記載の反応性ホットメルト接着剤組成物により接着されている、画像表示装置。
    An image display apparatus comprising a flat panel display and a backlight unit,
    An image display apparatus, wherein the flat panel display and the backlight unit are bonded by the reactive hot melt adhesive composition according to any one of claims 1 to 6.
  8.  イソシアネート基を有するウレタンプレポリマーを含有する反応性ホットメルト接着剤組成物の製造方法であって、
     ポリオール化合物とポリイソシアネート化合物とを反応させて、前記イソシアネート基を有するウレタンプレポリマーを得る工程を備え、
     前記ポリオール化合物が、前記ポリオール化合物の総質量を基準として結晶性ポリエステルポリオールを50質量%以上含む、製造方法。
    A process for producing a reactive hot melt adhesive composition containing a urethane prepolymer having an isocyanate group, comprising:
    B. reacting the polyol compound and the polyisocyanate compound to obtain the urethane prepolymer having the isocyanate group,
    The production method, wherein the polyol compound contains 50% by mass or more of crystalline polyester polyol based on the total mass of the polyol compound.
  9.  前記ポリオール化合物が、前記結晶性ポリエステルポリオールを50~90質量%含む、請求項8に記載の製造方法。 The production method according to claim 8, wherein the polyol compound contains 50 to 90% by mass of the crystalline polyester polyol.
  10.  前記結晶性ポリエステルポリオールが、6~12個の炭素原子を有するポリカルボン酸と、4~10個の炭素原子を有する多価アルコールとに基づく構造を有する、請求項8又は9に記載の製造方法。 The method according to claim 8 or 9, wherein the crystalline polyester polyol has a structure based on a polycarboxylic acid having 6 to 12 carbon atoms and a polyhydric alcohol having 4 to 10 carbon atoms. .
  11.  前記ポリオール化合物が、ポリエーテルポリオールを含む、請求項8~10のいずれか一項に記載の製造方法。 The method according to any one of claims 8 to 10, wherein the polyol compound comprises a polyether polyol.
  12.  フラットパネルディスプレイと、バックライトユニットとを接着する接着方法であって、
     前記フラットパネルディスプレイの上面に前記バックライトユニットを積層して形成される、前記バックライトユニットの側面と前記フラットパネルディスプレイの露出している上面との内隅に、請求項1~6のいずれか一項に記載の反応性ホットメルト接着剤組成物を用いることで接着剤層を形成する、接着方法。
    A bonding method for bonding a flat panel display and a backlight unit,
    The inner surface of the side surface of the said back light unit and the exposed upper surface of the said flat panel display formed by laminating | stacking the said back light unit on the upper surface of the said flat panel display, The any one of Claims 1-6. A bonding method for forming an adhesive layer by using the reactive hot melt adhesive composition according to one aspect.
  13.  請求項12に記載の接着方法を用いて画像表示装置を製造する、画像表示装置の製造方法。 The manufacturing method of an image display apparatus which manufactures an image display apparatus using the adhesion method of Claim 12.
PCT/JP2018/046156 2017-12-20 2018-12-14 Reactive hot-melt adhesive composition and method for manufacturing same, bonding method, and image display device and method for manufacturing same WO2019124266A1 (en)

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KR1020207016084A KR20200100052A (en) 2017-12-20 2018-12-14 Reactive hot melt adhesive composition, manufacturing method thereof, bonding method, image display device, and manufacturing method thereof
PH12020550931A PH12020550931A1 (en) 2017-12-20 2020-06-18 Reactive hot-melt adhesive composition and method for manufacturing same, bonding method, and image display device and method for manufacturing same

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