WO2019123929A1

WO2019123929A1 - Electric compressor

Info

Publication number: WO2019123929A1
Application number: PCT/JP2018/042588
Authority: WO
Inventors: 哲也高部
Original assignee: サンデン・オートモーティブコンポーネント株式会社
Priority date: 2017-12-22
Filing date: 2018-11-12
Publication date: 2019-06-27
Also published as: DE112018006520T5; JP7153169B2; CN111480003B; JP2019112987A; CN111480003A

Abstract

To ensure equal potential between housings, the housings are electrically connected regardless of whether a gasket is interposed in the split-type housing of this electric compressor. A gasket (16) interposed between the housings is configured so as to include a metal base material and a rubber layer that covers both sides thereof. Moreover, the gasket (16) has an annular shape and comprises annular beads (101, 102) on the inner edge side and the outer edge side thereof, respectively. Here, electrical connection sections (exposed metal base material sections) (109) are provided between the beads (101, 102) on both surfaces by removing portions of the rubber layer to expose the metal base material. The exposed metal base material sections (109) on a raised surface (105) side are provided at the edge section of bolt through-holes (107).

Description

Electric compressor

The present invention relates to an electric compressor having an electric motor and a compression mechanism housed in a housing, and in particular, an electric motor of a type in which the housing is divided into a plurality of parts in the axial direction of the electric motor and joined via a gasket. It relates to a compressor.

An inverter-integrated electric compressor described in Patent Document 1 is known as an electric compressor.
This electric compressor includes a housing (main body case) for housing an electric motor and a compression mechanism, an inverter case at one end opening for housing an inverter for driving the electric motor, and a lid-like inverter cover for closing the opening of the inverter case. And have. These are all made of metal.
Here, the inverter case and the inverter cover are joined together by interposing a gasket as a sealing material between the annular joint surfaces of each other. However, the gasket has insulation due to the surface rubber layer. Therefore, it is necessary to electrically connect the inverter case and the inverter cover. For this reason, the convex part as an electrical connection part is provided in the position inside a gasket on either one annular joint surface, and both are directly-contacted.

JP, 2015-017577, A

By the way, as a housing structure of the electric compressor, a housing for housing the electric motor and the compression mechanism is divided into a first housing for housing the electric motor and a second housing for housing the compression mechanism. And there is a type in which the second housing is joined via a gasket.
In the case of a motor-driven compressor having such a type of housing structure, there is a possibility that a potential difference may occur between the first housing and the second housing, and a person touching them at the product delivery destination causes the current to flow. It can cause flow and discomfort.
Therefore, equipotentialization of the first housing and the second housing is required.
As a measure for equalizing potential, as in the measure in Patent Document 1, a convex portion as an electrical connection portion is provided on the inner side of the gasket on the annular joint surface of the first or second housing. Is considered.
However, if the width of the annular joint surface (the thickness of the housing) can not be increased, it is difficult to take measures as described in Patent Document 1.
Further, in the case of the inverter case and the inverter cover, it is possible to provide an electrical connection by providing a projecting portion rising from the inner bottom portion of the inverter case and bringing the end of this projecting portion into contact with the inner surface of the inverter cover. (See Japanese Patent Application No. 2017-109158 by the present applicant).
However, since there is an electric motor in the first housing and a compression mechanism in the second housing, it is difficult to provide an electrical connection in the housing.
SUMMARY OF THE INVENTION In view of such a practical situation, it is an object of the present invention to realize equipotentialization of a first housing for housing an electric motor and a second housing for housing a compression mechanism with a relatively simple structure. I assume.

The electric compressor according to the present invention includes a first metal housing housing an electric motor, a second metal housing housing a compression mechanism driven by the electric motor, and the first and second housings. And an annular gasket interposed between the annular joint surfaces of the housing. And, the gasket is characterized by having an electrical connection portion which enables the electrical connection of the first and second housings.
The said gasket is comprised including a metal base material and the rubber layer which covers the both surfaces, The said electrical connection part is each formed in the both surfaces of the said gasket, A part of said rubber layer is removed and the said metal is made It is preferable that the exposed portion is a metal substrate exposed portion in which the substrate is exposed.
Further, the gasket has annular beads on the inner edge side and the outer edge side, and has through holes of bolts for fastening the first and second housings between the beads, and the metal base The exposed portion may be formed between the beads.

According to the present invention, by providing the electrical connection portion in the gasket itself (a part in the circumferential direction and a part in the width direction), the present invention can be implemented without increasing the width of the joint surface. It is possible to achieve equal potential of the housing.
In particular, by providing the metal base exposed portion in the gasket, the embodiment can be implemented extremely easily. Further, by providing between the beads, the influence on the sealability can be avoided.

Longitudinal section of electric compressor showing one embodiment of the present invention Front view of the gasket corresponding to the view in the direction of arrows AA in FIG. 1 Rear view of same gasket Enlarged view of part B of FIG. 2 CC cross section of FIG. 4 D-D sectional view of FIG. 4

Hereinafter, embodiments of the present invention will be described in detail.
FIG. 1 is a longitudinal sectional view of a motor-driven compressor showing an embodiment of the present invention. The electric compressor according to the present embodiment is of a horizontal installation type (the compressor central axis is horizontal), and is incorporated in the refrigerant circuit of the vehicle air conditioner, and sucks, compresses and discharges the refrigerant. A lubricating oil is mixed in the refrigerant.
The housing of the electric compressor 1 is divided into a plurality of parts in the axial direction of the compressor, and a front housing (first housing) 2, a center housing (second housing) 3 and a rear housing (third housing) And 4). These are integrally fastened as described later.
The front housing 2 has a substantially cylindrical shape and has a partition 5 in the axial direction. An electric motor accommodation space is formed on the right side of the partition 5 of the front housing 2 in the drawing, and the electric motor 6 is accommodated therein.
The electric motor 6 is fixedly held on the inner wall of the front housing 2 by a rotary shaft 6a rotatably supported at the center in the front housing 2, a rotor 6b with a permanent magnet mounted around the rotary shaft 6a, and And a stator 6c with an electromagnetic coil surrounding the rotor 6b.
An inverter storage space is formed on the left side of the partition 5 of the front housing 2 in the figure, and an inverter (drive circuit for an electric motor) 7 is stored therein.
The inverter 7 controls power supply to the electric motor 6 while converting direct current from an external power supply into alternating current.
More specifically, the inverter 7 is a capacitor for smoothing a direct current voltage from an external power supply, PWM control (control for generating a voltage having a pulse width modulated at a constant period to obtain a pseudo sine wave). In order to drive the electric motor 6 on the basis of a control module from a power module that converts a DC voltage from a capacitor into an AC voltage and supplies it to a coil on the stator 6c side of the electric motor 6, and A power module control circuit for controlling the power module is included.
The opening of the inverter housing space of the front housing 2 (in other words, the opening of the inverter case) is sealed by a lid-like inverter cover 8.
The center housing 3 is generally cylindrical and accommodates therein a compression mechanism 9 driven by the electric motor 6.
The compression mechanism 9 of the present embodiment is a scroll-type compression mechanism, and includes a fixed scroll member 10, a movable scroll member 11, and a crank mechanism portion 12.
In the fixed scroll member 10 and the movable scroll member 11,

spiral wraps

10b and 11b are integrally formed on the

end plates

10a and 11a, respectively, and they are disposed to face each other in the central axis direction.
The movable scroll member 11 revolves on a circular orbit around the central axis of the compressor via the crank mechanism 12 by the rotation shaft 6a of the electric motor 6, and rotation is prevented.
As a result, the fluid pocket formed between the spiral wrap 10b of the fixed scroll member 10 and the spiral wrap 11b of the movable scroll member 11 moves from the outer peripheral side to the inner peripheral side while reducing the volume, and the fluid on the outer peripheral side The fluid (ie, the refrigerant gas) taken into the pocket is compressed.
A suction port (not shown) for the refrigerant is provided on the outer wall of the front housing 2 or the center housing 3. The refrigerant drawn from the suction port flows through the front housing 2 to lubricate and cool the electric motor 6 (and cool the inverter 7 through the partition 5), and then flows into the center housing 3 and swirls. From the outer peripheral side of the

wraps

10b, 11b, it is taken into the fluid pocket and subjected to compression.
The compressed refrigerant is discharged from the discharge hole 13 with a one-way valve provided at the center of the end plate 10 a of the fixed scroll member 10.
The rear housing 4 is disposed in a lid shape with respect to the center housing 3, and forms a discharge chamber 14 of the refrigerant between it and the end plate 10 a of the fixed scroll member 10 fixed to the center housing 3.
Therefore, the refrigerant compressed by the compression mechanism 9 is discharged from the discharge hole 13 into the discharge chamber 14 in the rear housing 4 and is discharged therefrom to the outside through the discharge port 15 provided on the outer wall of the rear housing 4. .
Next, a fastening structure and a sealing structure of the front housing 2, the center housing 3 and the rear housing 4 will be described.
The front housing 2 and the center housing 3 are joined together by interposing an annular gasket 16 between these outer joint surfaces. The center housing 3 (and the end plate 10a) and the rear housing 4 are similarly joined with an annular gasket 17 interposed between their outer joint surfaces.
The

gaskets

16 and 17 are provided with rubber layers on both sides of the metal base, as described in detail later, and have insulating properties to the members to be joined.
Then, the front housing 2, the center housing 3 and the rear housing 4 are fastened by a plurality of (for example, six) bolts 18 arranged at appropriate intervals in the circumferential direction.
Each bolt 18 penetrates the rear housing 4 and the center housing 3 from the rear housing 4 side in parallel with the central axis of the compressor and is screwed to the front housing 2.
Therefore, bolt through holes are formed in the rear housing 4 and the center housing 3. The

gaskets

17 and 16 also have bolt through holes. The front housing 2 is formed with a screw hole 2s in which a bolt 18 is screwed.
The bearing surface of the head of the bolt 18 is locked to the rear housing 4, the shaft portion passes through the bolt through holes of the rear housing 4, the gasket 17, the center housing 3 and the gasket 16, and the screw portion of the tip is the front housing 2. It is screwed into the screw hole 2s.
Accordingly, although the front housing 2 and the rear housing 4 are not in direct contact with each other, they are electrically connected via the bolts 18. This is because the head of the bolt 18 is in contact with the rear housing 4 with a sufficient contact pressure, and the screw portion of the bolt 18 is in contact with the screw hole 2s of the front housing 2 with a sufficient contact pressure.
On the other hand, the front housing 2 and the center housing 3 are not electrically connected. Because the insulating gasket 16 intervenes, there is no direct contact, and the bolt 18 is only loosely fitted in the bolt through hole of the center housing 3.
Therefore, in the present embodiment, measures for equalizing the potential of the gasket 16 between the front housing 2 and the center housing 3 are implemented.
The detailed structure of the gasket 16 and the countermeasure for equalizing the potential will be described with reference to FIGS. 2 to 6.
2 is a front view of the gasket 16 corresponding to the view on arrow AA of FIG. 1, FIG. 3 is a rear view of the gasket 16, FIG. 4 is an enlarged view of a portion B of FIG. C sectional drawing, FIG. 6 is DD sectional drawing of FIG.
The gasket 16 is formed by annularly punching a rubber layer coated metal plate and processing the bead simultaneously with the punching, or before or after the punching.
Therefore, as shown in FIG. 5 (and FIG. 6), the gasket 16 is configured to include the metal base 16 a and the rubber layer 16 b covering both sides thereof. The thickness of the metal base 16a is about 0.2 mm, and the thickness of the rubber layer 16b on both sides is about 0.1 mm.
The gasket 16 has annular beads (half beads) 101 and 102 on the inner edge side and the outer edge side, respectively.
The inner side of the bead 101 on the inner edge side and the outer side of the bead 102 on the outer edge side are bearing surfaces (reference surfaces) 103 and 104.
And between the bead 101 on the inner edge side and the bead 102 on the outer edge side, it becomes a convex surface (convex plane) 105 when viewed from the front side, and becomes a concave surface (concave plane) 106 when viewed from the back surface side.
When assembling the front housing 2, the center housing 3 and the rear housing 4, generally, the front housing 2 is set with its joint surface up to the jig, and the gasket 16, the center housing 3, The gasket 17 and the rear housing 4 are sequentially placed and set. Thus, the gasket 16 is down on the seat for better sitting.
In this case, the bearing surfaces 103 and 104 (and the concave surface 106) of the gasket 16 are on the front housing 2 side, and the convex surface 105 of the gasket 16 is on the center housing 3 side.
The gasket 16 also has, for example, six bolt through holes 107 and two positioning holes 108 between the bead 101 on the inner edge side and the bead 102 on the outer edge side.
The bolt through hole 107 is a through hole of a bolt 18 for fastening the rear housing 4, the center housing 3 and the front housing 2 as described above.
The positioning holes 108 are holes for positioning when the gasket 16 is set on the front housing 2 at the time of the assembly. In order to perform such positioning, positioning pins 19 (see FIG. 1) are provided in a projecting manner on the joint surface on the front housing 2 side. Further, a guide hole 20 (see FIG. 1) into which the positioning pin 19 is inserted is formed in the joint surface on the center housing 3 side.
The shape and structure of the gasket 16 described above are the same as for the gasket 17.
The following shape and structure are adopted as a shape and structure specific to the gasket 16 for the countermeasure against equipotentialization.
An electrical connection portion 109 is formed between the bead 101 on the inner edge side of the gasket 16 and the bead 102 on the outer edge side at the edge of any one of the bolt through holes 107 on the convex surface 105 side (see FIG. 2, 4 and 6).
The electrical connection portion 109 is a metal base exposed portion obtained by removing (for example, scraping) the rubber layer at the relevant portion and exposing the metal base.
Between the bead 101 on the inner edge side of the gasket 16 and the bead 102 on the outer edge side, a convex portion 110 that protrudes in a circular shape is formed on the concave surface 106 side (see FIGS. 3 and 6). The convex portion 110 is a convex portion when viewed from the back side, and becomes a concave portion 110 ′ when viewed from the front side.
Then, an electrical connection portion 111 is formed between the bead 101 on the inner edge side of the gasket 16 and the bead 102 on the outer edge side at the edge portion of the circular convex portion 110 on the concave surface 106 side (FIG. 3 and FIG. 6). reference).
The electrical connection portion 111 is a metal base exposed portion obtained by removing (for example, scraping) the rubber layer at the relevant portion and exposing the metal base.
The convex portion 110 is provided in proximity to the bolt through hole 107 in which the electrical connection portion 109 is formed. For example, the circumferential distance between the bolt through hole 107 in which the electrical connection portion 109 is formed and the convex portion 110 is shorter than the circumferential distance between the other bolt through holes 107 and the convex portion 110. Do. As a result, the electrical connection portion (exposed metal substrate portion) 109 on one side of the gasket 16 and the electrical connection portion (exposed metal substrate portion) 111 on the other side approach each other in the circumferential direction of the gasket 16. .
By using the gasket 16 having such a structure, the following effects can be obtained.
The gaskets 16 between the front housing 2 and the center housing 3 crush the corners of the

beads

101 and 102 due to their fastening. Thereby, the joint surface of the front housing 2 and the center housing 3 is reliably sealed.
Therefore, the seal between the joint surfaces of the front housing 2 and the center housing 3 is performed by generating a surface pressure at the corners of the

beads

101 and 102 of the gasket 16, so the bead 101 on the inner edge and the bead 102 on the outer edge During this time, it does not affect the seal.
For this reason, the rubber layer of a part (109) of one surface between the bead 101 on the inner edge side and the bead 102 on the outer edge side is removed to expose the metal substrate and a part (111) of the other surface. Remove the rubber layer) to expose the metal substrate.
Since the gasket 16 is crushed by the fastening axial force by providing the metal base exposed

portions

109 and 111 on both sides in this manner, the front housing 2 and the center housing 3 are separated via the metal base exposed

portions

109 and 111. It can be in metal contact to ensure equipotentiality.
Here, on the convex surface 105 side between the

beads

101 and 102 of the gasket 16, the metal base material exposed portion 109 is provided at the edge of the bolt through hole 107. In this portion, the axial force of the bolt 18 reliably acts to increase the surface pressure, so the gasket is easily crushed and the contact pressure is high. Thus, the electrical connection can be made reliable.
Further, a convex portion 110 is provided on the side of the concave surface 106 between the

beads

101 and 102 of the gasket 16 and a metal base exposed portion 111 is provided at the edge thereof. Thereby, the surface pressure of this portion can be increased, the contact pressure can be secured, and the electrical connection can be made reliable.
The exposed

metal base portions

109 and 111 on both sides are slightly separated in the circumferential direction, but are close to each other in the circumferential direction. Therefore, the front housing 2 and the center housing 3 are separated by the metal base 16a. It can be connected in a relatively short distance, without damaging these electrical connections.
According to the present embodiment, since the gasket 16 has an electrical connection portion which enables electrical connection of the first and second housings (the front housing 2 and the center housing 3), the width of the joint portion The potentials of the first and second housings can be equalized without increasing the value of.
Further, according to the present embodiment, the gasket 16 is configured to include the metal base 16 a and the rubber layer 16 b covering both surfaces thereof, and the electrical connection portions are respectively formed on both surfaces of the gasket 16. It is the metal base exposed

part

109, 111 which removes a part of layer 16b and exposes the metal base 16a. Therefore, it can be easily implemented using the existing gasket.
Further, according to the present embodiment, the gasket 16 has

annular beads

101 and 102 on the inner edge side and the outer edge side respectively, and also has through holes 107 of the bolt 18 between the

beads

101 and 102. The metal base exposed

portions

109 and 111 are formed between the

beads

101 and 102. Therefore, the influence on the sealability can be avoided.
Further, according to the present embodiment, between the

beads

101 and 102 on one side of the gasket 16 is a convex surface 105, and between the

beads

101 and 102 on the other side is a concave surface 106. The metal base exposed portion 109 is formed at the edge of the through hole 107 in the convex surface 105. The vicinity of the through hole 107 has a high fastening axial force and a high contact pressure, so that the electrical connection can be ensured.
Further, according to the present embodiment, the gasket 16 has the convex portion 110 protruding from the concave surface 106, and the metal base exposed portion 111 on the other surface of the gasket 16 is formed on the convex portion 110. By doing so, the contact pressure can be increased also on the concave surface 106 side, and the electrical connection can be made reliable.
Further, according to the present embodiment, the metal base exposed portion 109 on one side of the gasket 16 and the metal base exposed portion 111 on the other side are close in the circumferential direction of the gasket 16. . Thereby, the connection distance at the time of electrically connecting via the metal base 16a can be shortened.
Referring back to FIG. 1, measures for equalizing the potential of the inverter case portion of the front housing 2 and the inverter cover 8 will be described.
The inverter case portion of the front housing 2 and the inverter cover 8 are joined and fixed via the insulating gasket 21.
Here, by providing a protrusion 22 rising from the bottom inside the inverter case of the front housing 2 and bringing the end of the protrusion 22 into contact with the inner surface of the inverter cover 8, electrical connection can be performed. In this case, the inverter cover 8 is somewhat deformed.
In the above description, the electrical connection is provided only to the gasket 16 between the first housing (front housing 2) and the second housing (center housing 3). A similar electrical connection may be provided on the gasket 17 between the housing 3) and the third housing (rear housing 4).
The illustrated embodiment is merely an example of the present invention, and in addition to the one directly shown by the described embodiment, various improvements made by those skilled in the art within the scope of the claims can be made. It goes without saying that it is intended to cover changes.
For example, in the above description, the existing gasket is processed, but a gasket having an electrical connection may be newly created.

1 electric compressor 2 front housing (first housing)
2s screw hole 3 center housing (second housing)
4 Rear housing (third housing)
Reference Signs List 5 partition 6 electric motor 6a rotary shaft 6b rotor 6c stator 7 inverter 8 inverter cover 9 compression mechanism 10 fixed scroll member

10a end plate

10b spiral wrap 11 movable scroll member

11a end plate

11b spiral wrap 12 crank mechanism portion 13 discharge hole 14 discharge chamber DESCRIPTION OF SYMBOLS 15 Discharge port 16 Gasket

16a Metal base

16b Rubber layer 17 Gasket 18 Bolt 19 Positioning pin 20 Guide hole 21 Gasket 22

Protruding part

101, 102

Bead

103, 104 from inner bottom of inverter case Bearing surface (reference surface)
105 Convex (convex plane)
106 Concave (Concave plane)
107 Bolt through hole 108 Positioning hole 109 Electrical connection (exposed metal substrate)
110 Convex part 111 Electrical connection part (metal base exposed part)

Claims

A first metal housing housing an electric motor, a second metal housing housing a compression mechanism driven by the electric motor, and an annular joint surface of the first and second housings An electric compressor comprising: an annular gasket interposed therein;
The motor-driven compressor according to claim 1, wherein the gasket has an electrical connection portion that enables electrical connection of the first and second housings.
The gasket is configured to include a metal base and a rubber layer covering both sides thereof.
The electric connection portion is a metal base exposed portion which is formed on both surfaces of the gasket and is obtained by removing a part of the rubber layer to expose the metal base. The electric compressor according to 1.
The gasket has an annular bead on the inner edge side and the outer edge side, and a bolt through hole for fastening the first and second housings between the beads.
The motor-driven compressor according to claim 2, wherein the metal base exposed portion is formed between the beads.
The gasket has a convex surface between the beads on one side and a concave surface on the other side.
The motor-driven compressor according to claim 3, wherein the metal base exposed portion on one surface of the gasket is formed at an edge of the through hole in the convex surface.
The gasket has a protrusion projecting from the concave surface,
The motor-driven compressor according to claim 4, wherein the metal base exposed portion on the other surface of the gasket is formed on the convex portion.
The metal base exposed portion on one side of the gasket and the metal base exposed portion on the other side are adjacent in the circumferential direction of the gasket. Electric compressor.