WO2019119821A1

WO2019119821A1 - Intelligent mineral electromagnetic separating machine, device and method

Info

Publication number: WO2019119821A1
Application number: PCT/CN2018/099311
Authority: WO
Inventors: 张承臣; 李朝朋; 罗晶; 马越; 刘振凯; 祝贺
Original assignee: 沈阳隆基电磁科技股份有限公司
Priority date: 2017-12-20
Filing date: 2018-08-08
Publication date: 2019-06-27
Also published as: CN108273658A; CN108273658B

Abstract

An intelligent mineral electromagnetic separating machine, device and method, applicable to the separation of ultra-weak magnetic minerals from non-magnetic and diamagnetic minerals. The separating machine intelligently regulates the coordination of liquid level, water supply, and ore discharge by means of a control cabinet, so that when the ore pulp flowing downwards passes through a medium mesh in an ultra-strong background magnetic field, the huge suction force from the high gradient and high-induction magnetic field generated by the medium mesh to the ultra-weak magnetic mineral separates the ultra-weak magnetic mineral from the ore pulp, and finally the precise mineral separation is implemented.

Description

Intelligent mineral electromagnetic separating machine, device and method

Cross-reference to related applications

The present disclosure claims priority to Chinese Patent Application No. 2017113882403, entitled "Intelligent Mineral Electromagnetic Separator and Its Complete Separation Equipment", filed on December 20, 2017, the entire contents of which are incorporated by reference. In the present disclosure.

Technical field

The present disclosure belongs to the field of magnetic separation technology, and in particular relates to an intelligent mineral electromagnetic separator, device and method.

Background technique

In a society with rapid economic development, environmental protection has always been the top priority for the harmonious development of man and nature. With the increasingly strict environmental protection requirements and the gradual strengthening of non-ferrous metal mines in the recent period, for major mineral separation producers, improve the beneficiation process, reduce the amount of flotation reagents, reduce environmental pollution, and reduce the production cost of colored concentrates. Become an urgent problem to be solved.

Reducing the cost of concentrate production can now be achieved by mining high grade ore or improving the beneficiation process. Since domestic mines are generally poor ore, there are very few rich mines. For most domestic plants, mining high-grade raw ore is almost impossible, so it can only reduce the production cost of concentrate by improving the beneficiation process. In this long process of development, the beneficiation process is limited to improvement through “multi-breaking and less grinding”, “less grinding and multiple selection” and continuous research and development of new flotation reagents or flotation equipment.

Therefore, there is an urgent need for a large-scale separation device capable of separating ultra-weak magnetic non-ferrous ore and having a high grade, high recovery rate, low water consumption, high degree of automation, environmental protection, and achieving an ideal sorting target.

Summary of the invention

The objectives of the present disclosure include, for example, providing an intelligent mineral electromagnetic separator, apparatus and method that can improve the deficiencies of the prior art, which are suitable for the separation of ultra-weak magnetic minerals from non-magnetic, reverse magnetic minerals, which are guaranteed High recovery rate can achieve the ideal optional concentrate grade, with the advantages of large processing capacity, low water consumption, high automation and environmental protection.

Embodiments of the present disclosure may be implemented as follows:

Embodiments of the present disclosure provide an intelligent mineral electromagnetic separator suitable for separation of ultra-weak magnetic minerals from non-magnetic and reverse magnetic minerals, the separator being intelligently controlled by the control cabinet to coordinate the discharge of the ore and the water supply. The constant separation liquid level is dispersed after the slurry flows into the liquid surface and is fully contacted with the magnetic magnetic medium. Under the magnetic field of high gradient and high magnetic induction intensity, the ultra-weak magnetic mineral is adsorbed on the magnetic magnetic medium network and is taken out of the magnetic field. In the action area, under the dual action of the ultrasonic unloading system and the negative pressure unloading system, the ultra-weak magnetic mineral is separated from the magnetic magnetic medium mesh, and finally the precise sorting function of the mineral is realized.

Optionally, the intelligent mineral electromagnetic separating machine forms a constant liquid level in the sorting area under the intelligent control of the control cabinet, and the magnetic magnetic medium mesh in the sorting area immersed in the liquid level generates high gradient and high field strength. Inductive field strength, when minerals with different specific susceptibility coefficients flow through the geomagnetic medium network here, the ultra-weak magnetic mineral is adsorbed and the polymagnetic medium is rotated to the upper to form a concentrate which is collected by the concentrate unloading system. The non-magnetic and anti-magnetic minerals are deposited on the poly-mesh network and then deposited into the tailings and small tailings buckets to form tailings.

Optionally, the sorting system comprises a closed magnetic circuit system, a sorting part, a concentrate unloading part, a tailings discharge part, a medium cleaning system and an intelligent control part; the closed magnetic circuit system is composed of an electromagnetic coil, a yoke and a magnetic collecting The medium is composed of a rotating ring; the sorting part is composed of a feeding bucket, a magnetic magnetic medium rotating ring, a pulsating system, an overflow bucket and a rinsing bucket; the concentrate unloading part is composed of a concentrate bucket, a negative pressure unloading system and an ultrasonic unloading system. Composition; tailings discharge part consists of large tailings bucket and small tailings bucket; medium cleaning system includes ultrasonic cleaning system, magnetic magnetic medium rotating ring 1 and pulsation system, and shares tailings bucket and small tail with tailings discharge part The mining bucket; the intelligent control part consists of an electric valve at the exit of the tailings bucket, a liquid level sensor on the overflow bucket, an electric valve on the flush tank and a control cabinet.

Optionally, the electromagnetic coil in the closed magnetic circuit system adopts oil-water exchange heat dissipation mode.

That is, the electromagnetic coil is immersed in the oil, and the oil is self-circulating through the oil pump, and is cooled by the water during the circulation.

Optionally, the magnetic magnetic medium on the magnetic magnetic medium rotating ring adopts a mesh magnetic fiber mesh, and the mesh size, the thickness of the mesh and the thickness of the mesh are set according to the size of the device and the mineral property.

Optionally, the rinsing water in the sorting part is fed by means of multi-point control feeding; or the rinsing bucket is connected by multiple pipelines, and each pipeline is equipped with a valve to control the amount of rinsing water.

Optionally, the concentrate unloading part adopts a negative pressure unloading system and an ultrasonic unloading system, or only one of a negative pressure unloading system and an ultrasonic unloading system.

Optionally, the tailings discharge section has no aggregate device for setting intermediate mineral products in the vicinity of the sorting zone where the magnetic magnetic medium rotating ring is located. That is, the equipment has only two kinds of final products for mineral separation, concentrate and tailings.

Optionally, the medium cleaning system uses a pulsating system and an ultrasonic cleaning system dual cleaning device, or only an ultrasonic cleaning system.

Optionally, in the intelligent control part, the liquid level sensor on the overflow bucket feeds back the liquid level condition of the sorting area to the control cabinet, and the control cabinet then applies the electric valve to the exit of the big tail mine bucket according to the specific situation of the feedback information. The electric valve on the flush tank is automatically regulated to ensure a constant liquid level in the sorting zone. When the liquid level is too high, the overflow bucket also functions as a mechanical forced overflow downgrade.

Embodiments of the present disclosure also provide an intelligent mineral electromagnetic separator including a bracket, a yoke, an electromagnetic coil, a magnetic magnetic medium rotating ring, a magnetic magnetic medium mesh, a rinsing bucket, a mining hopper, a concentrate hopper, and a small tailings mine. Bucket and big tail mine bucket;

The yoke is fixedly coupled to the bracket, the electromagnetic coil is disposed between an upper magnetic pole and a lower magnetic pole of the yoke, and an upper magnetic pole and a lower magnetic pole of the yoke are not directly inside the electromagnetic coil Connecting, but forming a sorting area of the arc-shaped passage, the collecting magnetic rotating ring is fixed to the upper part of the yoke by a rotating shaft, and the collecting magnetic rotating ring can be rotated in the sorting area by the motor driving;

The concentrating medium mesh is installed in a rotating ring of the concentrating medium rotating ring by a bolt, and the rinsing hopper and the feeding hopper are disposed under the inner ring of the magnetic magnetic medium rotating ring and are mounted on the yoke top of;

The concentrate bucket is disposed under the inner ring of the concentrating medium rotating ring and above the rinsing bucket and the feeding hopper;

The small tailings bucket and the large tailings bucket are both disposed at a lower portion of the yoke.

Optionally, the smart mineral electromagnetic separator further comprises a negative pressure suction port and a negative pressure unloading system, wherein the negative pressure air inlet is disposed at a top of the concentrate bucket and is located in the magnetic magnetic medium rotating ring Below the ring; the vacuum suction port is connected to the negative pressure discharge system through a pipeline.

Optionally, the smart mineral electromagnetic separator further includes a flushing tank and an ultrasonic unloading system, the flushing tank is disposed at a top of the collecting magnetic rotating ring, and the ultrasonic discharging system is disposed at the flushing tank On both sides of the top.

Optionally, the smart mineral electromagnetic separator further comprises an ultrasonic cleaning system and a pulsation system, the ultrasonic cleaning system is disposed outside the rotating magnetic rotating ring and mounted on a top edge of the lower magnetic pole of the yoke; The pulsation system is disposed at a central side of the large tailings bucket and is mounted to a middle and a lower portion of the bracket.

Optionally, the smart mineral electromagnetic separator further includes a heat dissipation system, the heat dissipation system is installed in a middle portion of the bracket, and the heat dissipation system is connected to the oil inlet and the oil outlet on the electromagnetic coil through a pipeline. .

Optionally, the smart mineral electromagnetic separator further comprises an overflow bucket, the overflow bucket is disposed on a central side of the yoke, and a bottom outlet of the overflow bucket is connected to the big tail mine bucket through a pipeline .

Optionally, the smart mineral electromagnetic separator further comprises a flush tank, a first electric valve, a liquid level sensor, a second electric valve and a control cabinet, wherein the flush tank is disposed at a top of the collecting medium rotating ring, a first electric valve is installed at an outlet of the large tailings bucket, the liquid level sensor is mounted on the overflow bucket, and the second electric valve is mounted on the flush tank, the control cabinet and the control cabinet The first electric valve, the liquid level sensor and the second electric valve are all electrically connected.

Embodiments of the present disclosure also provide an intelligent minerals complete separation apparatus that uses the smart mineral electromagnetic separator described above.

Embodiments of the present disclosure also provide a mineral electromagnetic separation method using the above-described smart mineral electromagnetic separator, the method comprising:

The slurry is outputted from the feed hopper, flows into the sorting zone through the upper magnetic pole, and the slurry is further dispersed in the sorting zone and then flows through the concentrating medium mesh in the rotating ring;

Rotating the magnetic magnetic medium to rotate the ring, so that the magnetic magnetic medium mesh adsorbs magnetic minerals in the slurry of the sorting zone;

When the magnetic mineral is circulated to the underside of the rinsing hopper, the water output from the rinsing tank is rinsed with the magnetic mineral;

When the magnetic mineral is rotated to the top of the concentrate hopper with the magnetic magnetic medium, the ultrasonic unloading system and the negative pressure unloading system simultaneously act on the magnetic mineral to make the magnetic mineral enter the Said in the concentrate bucket;

Residual minerals in the slurry of the sorting zone are conveyed into the small tailings bucket or the tailings bucket.

When the sorting operation is finished, the ultrasonic cleaning system and the pulsating system are simultaneously cleaned by the concentrating medium rotating ring.

Advantageous effects of embodiments of the present disclosure include, for example, compared to prior art techniques:

Compared with the prior art magnetic separator or magnetic separation device, the intelligent mineral electromagnetic separator solves the magnetic separation problem in the magnetic-floating combined beneficiation process, and the magnetic-floating combined beneficiation process is completely completed in the non-ferrous metal ore dressing. Established and can be perfectly realized, which is impossible for existing magnetic separation equipment; due to its superior water consumption, high ore recovery rate, high degree of automation, environmental protection, and simple operation, it must be in this ore dressing revolution. It will shine a lot; this disclosure fills the gap of non-ferrous mineral magnetic separation and is worthy of widespread application.

DRAWINGS

In order to more clearly illustrate the technical solutions of the embodiments of the present disclosure, the drawings to be used in the embodiments will be briefly described below. It should be understood that the following drawings show only certain embodiments of the present disclosure, and thus It should be seen as a limitation on the scope, and those skilled in the art can obtain other related drawings according to these drawings without any creative work.

1 is a schematic structural view of an intelligent mineral electromagnetic separating machine provided by the embodiment;

Figure 2 is a cross-sectional view of the smart mineral electromagnetic separator shown in Figure 1;

Figure 3 is a schematic illustration of the control cabinet in the smart mineral electromagnetic separator of Figure 1.

Icon: 1-poly magnetic medium swivel; 2-concentrate bucket; 3-polymagnetic medium mesh; 4-rinsing bucket; 5--outlet; 6-electromagnetic coil; 7-concentrate tube; 8--tail mine bucket 9-tail mine mouth; 10-bracket; 11-big tail mine bucket; 12-pulsation system; 13-inlet port; 14-yoke; 15-ultrasonic cleaning system; 16-feeding bucket; 17-negative pressure Suction port; 18-ultrasonic unloading system; 19-flush tank; 20-negative pressure unloading system; 21-overflow bucket; 22-heat dissipation system; 23-feeding port; 24-control cabinet.

Detailed ways

The present disclosure of the present disclosure is to clarify the objects, technical solutions, and advantages of the embodiments of the present disclosure. The technical solutions in the embodiments of the present disclosure will be clarified in conjunction with the drawings in the embodiments of the present disclosure. The invention is described in full, and it is obvious that the described embodiments are a part of the embodiments of the present disclosure, and not all of the embodiments. The components of the disclosed embodiments, which are generally described and illustrated in the figures herein, can be arranged and designed in various different configurations.

The detailed description of the embodiments of the present disclosure, which is set forth in the claims All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present disclosure without departing from the inventive scope are the scope of the disclosure.

It should be noted that similar reference numerals and letters indicate similar items in the following figures, and therefore, once an item is defined in a drawing, it is not necessary to further define and explain it in the subsequent drawings.

In the description of the present disclosure, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outside" appear. The orientation or positional relationship of the indications is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship that is conventionally placed when the invention product is used, for the convenience of describing the present disclosure and simplifying the description, rather than indicating It is to be understood that the device or elements referred to have a particular orientation, are constructed and operated in a particular orientation and are therefore not to be construed as limiting.

In addition, the appearances of the terms "first," "second," "third," etc. are used merely to distinguish the description, and are not to be construed as indicating or implying relative importance.

In addition, the occurrence of the terms "horizontal", "vertical", "dragging", etc. does not mean that the component is required to be absolutely horizontal or overhanging, but may be slightly inclined. For example, “horizontal” simply means that its direction is more horizontal than “vertical”, and does not mean that the structure must be completely horizontal, but may be slightly inclined.

In the description of the present disclosure, it should be further noted that the terms "setting", "installing", "connecting", "connecting", etc., should be understood broadly, unless the terms are specifically defined and defined, for example, may be The fixed connection may also be a detachable connection or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and may be internal communication between the two elements. The specific meanings of the above terms in the present disclosure can be understood in the specific circumstances by those skilled in the art.

It should be noted that the features in the embodiments of the present disclosure may be combined with each other without conflict.

The "ultra-weak magnetic mineral" described in this embodiment specifically refers to a mineral having a specific magnetization coefficient of the order of ¹⁰ × ¹⁰ ^-9 m ³ /kg; the “non-magnetic mineral” specifically refers to the magnitude of the specific magnetization coefficient. Minerals in the range of 0 to 10 x ^{10 -9} m ³ /kg; "reverse magnetic minerals" specifically refer to minerals having a negative specific magnetic susceptibility. The "high gradient, high magnetic induction" refers to the gradient and magnetic induction generated by the magnetic magnetic medium at a background magnetic field strength above 15000 Gs.

The intelligent mineral electromagnetic separating machine provided by the embodiment achieves a constant sorting liquid level by intelligently regulating the interaction between the discharging and the water supply through the control cabinet, and disperses after the slurry flows into the liquid surface and fully contacts the magnetic magnetic medium in a high gradient. Under the action of high magnetic induction magnetic field, the ultra-weak magnetic mineral is adsorbed on the magnetic magnetic medium network and taken out of the magnetic field action area. Under the dual action of the ultrasonic unloading system and the negative pressure unloading system, the ultra-weak magnetic mineral and the magnetic gathering are made. Separation of the media network ultimately results in accurate sorting of minerals.

Further, under the intelligent control of the control cabinet, the intelligent mineral electromagnetic separator achieves a constant sorting liquid level by the interaction of the discharging and the water supply, and generates a high gradient from the magnetic magnetic medium network under the condition that the sorting liquid level is constant. The high field strength adsorbs the ultra-weak magnetic minerals, while at the same time, the pulsation and rinsing water further purifies and removes the entrainment of the foam, and finally the ultra-weak magnetic mineral is taken out of the magnetic field and is ultrasonically unloaded. And the negative action of the negative pressure discharge system to form a concentrate.

This embodiment creatively achieves ultra-weak magnetic mineral separation compared to prior art magnetic separators. The intelligent mineral electromagnetic separating machine of the embodiment under the intelligent control of the control cabinet, the fine mixing of water supply, feeding and discharging, reaches a constant sorting liquid level, and the slurry flows through a constant liquid level and is diluted and buffered. The magnetic magnetic medium rotating ring is fully contacted, and under the action of the high field strength and high gradient formed by the magnetic magnetic medium mesh, the ultra-weak magnetic mineral in the pulp is adsorbed on the rotating magnetic rotating ring, and the ultra-weak magnetic mineral is discharged upward with the rotating ring. The ore system is discharged, while the non-magnetic and reverse magnetic minerals are deposited downward through the tailings port, eventually achieving the purpose of separating the ultra-weak magnetic mineral from the non-magnetic and reverse magnetic minerals. Further, the intelligent mineral electromagnetic separator can be used as a large-scale intelligent mineral sorting device, especially for the separation of ultra-weak magnetic ore in a concentrator, and can achieve an ideal optional concentrate grade while ensuring high recovery rate, with a throughput. Large, low water consumption, high degree of automation, and environmental protection.

In summary, the intelligent mineral electromagnetic separating machine of the present embodiment mainly comprises a closed magnetic circuit system composed of an electromagnetic coil, a yoke and a magnetically permeable rotating ring; the feeding hopper, the magnetic magnetic medium rotating ring, the pulsating system, the overflow hopper and the rinsing The bucket is divided into parts; the concentrate unloading part is composed of the concentrate bucket, the negative pressure unloading system and the ultrasonic unloading system; the tailings discharge part is composed of the tailings bucket and the small tailings bucket; the medium cleaning system includes ultrasonic cleaning The system, the magnetic magnetic medium rotating ring and the pulsating system, and the medium cleaning system and the tailings discharge part share the large tailings bucket and the small tailings bucket; the electric valve from the outlet of the big tailings bucket, the liquid level sensor on the overflow bucket, The electric valve and control cabinet on the flush tank form an intelligent control part. Wherein, the magnetic circuit system is configured to generate a high-intensity background magnetic field, and the sorting part is configured to be fed and sorted by the slurry, and the concentrate unloading part is configured to unload and collect the sorted concentrate, and the tailings row is discharged. The mine part is configured to discharge the tailings, the medium of the medium cleaning system is cleaned after the component is selected, and the intelligent control part is configured to control and adjust the entire beneficiation operation.

Further, the magnetic circuit system is configured to generate a high-intensity background magnetic field, and a magnetic field of high field strength and high gradient is induced by the magnetic-magnetic medium mesh on the rotating magnetic rotating ring to make the super-weak magnetic property in the slurry fed to the sorting part. The mineral is adsorbed on the magnetic magnetic medium network, and the pulsation system periodically washes the slurry. On the one hand, the non-magnetic minerals or the reverse magnetic minerals which are adsorbed and adsorbed are discharged into the tailings, and on the other hand, the minerals brought into the tailings are super weak. The magnetic mineral is again adsorbed by the contact with the magnetically permeable medium web. At the same time, under the intelligent control of the control cabinet, according to the liquid level feedback information of the liquid level sensor on the overflow bucket, the electric valve on the big tail mine bucket and the electric valve on the flushing tank are intelligently regulated to maintain the liquid level. In the optimal sorting liquid state, the slurry flowing into the sorting section is ensured to be fully diluted and diffused. At the end of the sorting zone, the magnetic magnetic medium adsorbed with the ultra-weak magnetic mineral rotates with the rotating ring. When it is about to leave the sorting liquid level, the rinsing water flows in from the rinsing hopper to rinse the mineral adsorbed on the magnetic concentrating medium network. Further discharge of the inclusion minerals further enhances the grade of the sorted ultra-weak magnetic minerals. When the rotating magnetic material adsorbed with ultra-weak magnetic minerals is transferred to the region where there is no magnetic field at the top of the device, the super-weak magnetic mineral is collected and sorted by the unloading action of the concentrate unloading part. The tailings are discharged through the tailings bucket and the small tailings bucket. After the sorting operation is finished, the polymagnetic media network performs the dismantling-free cleaning in the medium cleaning system, which not only maintains the equipment, but also ensures the smooth progress of the next sorting operation.

Referring to Figures 1-3, the sorting system in the intelligent mineral electromagnetic separator provided by the embodiment includes a closed magnetic circuit system, a sorting part, a concentrate unloading part, a tailings discharge part, a medium cleaning system, and Intelligent control part. Wherein, the closed magnetic circuit system is composed of the electromagnetic coil 6, the yoke 14 and the magnetic magnetic medium rotating ring 1; the sorting part is provided by the feeding hopper 16, the magnetic magnetic medium rotating ring 1, the pulsating system 12, the overflow hopper 21 and the rinsing bucket 4 composition; concentrate ore discharge part consists of concentrate pit 2, negative pressure unloading system 20 and ultrasonic unloading system 18; tailings discharge part consists of large tailings bucket 11 and small tailings bucket 8; medium cleaning system includes The ultrasonic cleaning system 15, the magnetic magnetic medium rotating ring 1 and the pulsating system 12, and the medium cleaning system and the tailings discharge part share the large tailings bucket 11 and the small tailings bucket 8; the intelligent control part is electrically powered by the outlet of the tailings bucket 11 The valve, the level sensor on the overflow hopper 21, the electric valve on the flush tank 19, and the control cabinet 24 are comprised. The yoke 14 is fixed to the bracket 10, and the electromagnetic coil 6 is disposed between the upper magnetic pole and the lower magnetic pole of the yoke 14, and the upper magnetic pole and the lower magnetic pole of the yoke 14 are not directly connected inside the coil, but form a circular arc channel. (ie, sorting area), the magnetic magnetic medium rotating ring 1 can be rotated in the passage by the motor driving, and the magnetic magnetic medium rotating ring 1 is fixed to the upper part of the upper magnetic pole of the yoke 14 through the rotating shaft, and the magnetic magnetic medium mesh 3 is mounted by bolts. The ultrasonic cleaning system 15 is disposed on the top side of the lower magnetic pole of the yoke 14 outside the concentrating medium rotating ring 1; the rinsing tank 4 and the feeding hopper 16 are disposed on the magnetic magnetic medium The inner ring of the ring 1 is installed on the top of the yoke 14; the concentrate hopper 2 is disposed under the inner ring of the concentrating medium rotating ring 1 and above the rinsing hopper 4 and the feeding hopper 16, and the bottom outlet of the concentrate hopper 2 is connected with the concentrate pipe 7 The top of the concentrate bucket 2, the negative pressure suction port 17 is disposed below the inner ring of the magnetic flux rotating ring 1, and the negative pressure suction port 17 is connected to the negative pressure unloading system 20 through a pipeline, and the main body of the negative pressure unloading system 20 is disposed at the host Separate brackets on both sides; flushing tank 19 is placed at the top of the magnetically permeable rotating ring 1, flushing An ultrasonic unloading system 18 is disposed on both sides of the top of the 19; the heat dissipation system 22 is installed in the middle of the bracket 10, and is connected to the oil inlet 13 and the oil outlet 5 on the electromagnetic coil 6 through a pipe; the small tailings bucket is arranged at the lower portion of the yoke 14 8 and the big tailings bucket 11, the bottom of the big tailings bucket 11 is provided with two outlet tailings ports 9, the middle side of the tailings bucket 11 is provided with a pulsation system 12, and the pulsation system 12 is installed in the middle and lower part of the bracket 10; The bucket 21 is disposed on the central side of the yoke 14, and the bottom outlet of the overflow bucket 21 is connected to the large tailings bucket 11 through a pipe.

The closed magnetic circuit system is configured to generate a high intensity background magnetic field, and a magnetic field of high field strength and high gradient is induced by the magnetic magnetic medium mesh 3 on the magnetic magnetic medium rotating ring 1. Wherein, the electromagnetic coil 6 is configured to generate a magnetic field, and the cooling mode thereof preferably adopts an oil-water exchange heat dissipation method, that is, the heat dissipation system 22, which is in contact with the electromagnetic winding of the oil and the electromagnetic coil 6 and circulates the heat to be taken out through the external water-cooled heat sink. The heat is dissipated; the yoke 14 is configured to be magnetically guided, so that the device forms a closed magnetic field, which is divided into an upper magnetic pole and a lower magnetic pole, and the upper magnetic pole and the lower magnetic pole are a lower portion of the magnetic magnetic medium rotating ring 1, which is also a sorting area, and is magnetically distributed. The medium on the medium swivel 1 is preferably a magnetically permeable medium web 3 in which a magnetic field of high field strength and high gradient is induced in this region. In addition, depending on the specific design, the mesh size, thickness, and arrangement form of the magnetic mesh 3 may be different, and thus are not limited.

The sorting part is configured to perform a beneficiation separation operation on the slurry, and the slurry is fed from the feeding port 23 to the feeding bucket 16 on both sides of the collecting medium rotating ring 1, and then flows into the collecting magnetic material rotating ring 1 part of the sorting area, and then After the pulsation of the pulsation system 12 and the rinsing of the rinsing water flowing into the hopper 4, the ultra-weak magnetic mineral is separated from the non-magnetic and reverse magnetic minerals. Wherein, the feeding of the rinsing water adopts a multi-point control feeding manner, that is, the connection between the rinsing hopper 4 on both sides of the concentrating medium rotating ring 1 and the upper magnetic pole of the yoke 14 is not a pipe, but a pipe. And each pipe has a valve to control the flow rate of the rinsing water, and the preferred scheme adopts three-way pipe connection respectively. According to the specific design scheme, the number of pipes connecting the rinsing hopper 4 and the upper magnetic pole of the yoke 14 may be different. It can be understood that the rinsing bucket 4 can be directly mounted on the upper magnetic pole of the yoke 14 or indirectly through other structures. The connection between the rinsing bucket 4 and the upper magnetic pole of the yoke 14 can be a single pipe or multiple Road pipe.

The concentrate unloading part is configured to unload and collect the sorted concentrates, wherein the negative pressure unloading system 20 and the ultrasonic unloading system 18 can adopt different combinations; depending on the specific design scheme, The negative pressure unloading system 20 can also be used alone, and the ultrasonic unloading system 18 can be used alone; or a dual unloading system in combination with the negative pressure unloading system 20 and the ultrasonic unloading system 18 can also be used.

The tailings discharge section is configured to discharge the tailings after sorting, wherein the tailings bucket 11 is mainly configured to discharge the tailings sorted before the rinsing, and the small tailings bucket 8 is mainly configured to be discharged after being rinsed and sorted. The tailings, but the two are connected in the sorting area, there is no strict demarcation. In addition, there is no aggregate device for setting intermediate mineral products in the vicinity of the sorting zone where the magnetic magnetic medium rotating ring 1 is located. That is, the equipment has only two kinds of final products for mineral separation, concentrate and tailings.

After the media cleaning system configuration component selection operation is completed, the magnetic magnetic media rotating ring 1 is cleaned and maintained before being ready to stop. After the long-term sorting operation is completed, the magnetic-mechanical mesh 3 on the magnetic-mechanical rotating ring 1 will retain more or less minerals thereon, which will cause clogging of the magnetic-mechanical medium mesh 3 in the long run. This embodiment can be realized. The cleaning can be achieved without removing the polymagnetic medium web 3. Preferably, the dual rinsing system of the pulsating system 12 and the ultrasonic cleaning system 15 is designed, or only the design of the ultrasonic cleaning system 15 may be employed.

The intelligent control part is configured to ensure and control the constant liquid level of the sorting area, and the liquid level sensor on the overflow bucket 21 feeds back the liquid level of the sorting area to the control cabinet 24, and the control cabinet 24 further enlarges according to the specific situation of the feedback information. The electric valve at the outlet of the tailings bucket 11 and the electric valve on the flush tank 19 are automatically regulated to ensure a constant liquid level in the sorting zone. In addition, the overflow bucket 21 is designed to be open, and when the liquid level is too high, the overflow bucket 21 functions as a mechanical forced overflow downflow level.

In a further embodiment variant, the intelligent mineral electromagnetic separator comprises a magnetic magnetic medium rotating ring 1, an electromagnetic coil 6, a yoke 14, a heat dissipation system 22, a pulsation system 12, a support 10, an ultrasonic cleaning system 15, and a negative pressure unloading system. 20 and the ultrasonic unloading system 18, the electromagnetic coil 6 and the yoke 14 constitute the magnetic structure of the main body and are fixed on the bracket 10, the magnetic magnetic medium rotating ring 1 passes through the magnetic system and is connected with the yoke 14 by the shaft, the heat dissipation system 22 and The pulsation system 12 is disposed at a lower portion of the main body, wherein the heat dissipation system 22 is connected to the electromagnetic coil 6 through the oil inlet 13 and the oil outlet 5; the negative pressure unloading system 20 and the ultrasonic unloading system 18 form a double unloading system of the main machine, wherein The main structure of the negative pressure unloading system 20 is disposed on both sides of the host, and the ultrasonic unloading system 18 is disposed on the upper part of the host; the ultrasonic cleaning system 15 is disposed in the middle of the main body. The upper part of the sorting host has a flushing tank 19 and a negative pressure suction opening 17, wherein the water inlet pipe of the flushing tank 19 is equipped with an electric valve to control the water supply flow, and a pressure sensor is also provided to detect the water supply pressure; the magnetic medium rotating ring 1 is installed by bolts. The magnetic magnetic medium mesh 3 has a feeding port 23 outside the collecting magnetic rotating ring 1, and the feeding port 23 is connected to the external feeding pipe through the flange, and the feeding port 23 passes through the pipe and the magnetic magnetic medium rotating ring 1 inner ring. The lower mining bucket 16 is connected, and the fine magnetic bucket 2 and the rinsing bucket 4 are further disposed on both sides of the inner ring of the magnetic magnetic medium rotating ring 1. The fine metal bucket 2 is connected to the concentrate pipe 7 through a pipeline. The lower part of the sorting host is provided with a small tailings bucket 8 and a large tailings bucket 11 and are connected to the external pipeline through a flange. The external connecting pipe of the tailings port 9 of the large tailing bucket 11 is equipped with an electric valve to control the flow thereof. In addition, the large tailing hopper 11 is also connected to the overflow hopper 21 through a pipe to form a communicating body, and the overflow hopper 21 is provided with a liquid level sensor.

After many aspects of research and experimental demonstration, in the flotation-magnetic joint beneficiation process, because the magnetic separation is introduced, that the magnetic separation is used to replace the work that should be completed by partial flotation, the use amount of the flotation reagent is greatly reduced, and the pollution is greatly reduced. The emission of materials has also been greatly reduced, the difficulty of mineral processing has been greatly reduced, and the final cost of mineral processing has also been greatly reduced. In the beneficiation process, the development of magnetic separation equipment has a decisive influence on whether the process can achieve significant results.

In some embodiments:

1 and 2, the smart mineral electromagnetic separator shown in FIGS. 1 and 2 includes a bracket 10, a yoke 14, an electromagnetic coil 6, a magnetically permeable rotating ring 1, a magnetically permeable medium mesh 3, a rinsing hopper 4, and Mine bucket 16, concentrate bucket 2, small tail mine bucket 8 and big tail mine bucket 11;

The yoke 14 is fixedly coupled to the bracket 10, and the electromagnetic coil 6 is disposed between the upper magnetic pole and the lower magnetic pole of the yoke 14, and the upper magnetic pole and the lower magnetic pole of the yoke 14 are not directly connected inside the electromagnetic coil 6, but form a circle a sorting area of the curved passage, the magnetic magnetic medium rotating ring 1 is fixed to the upper portion of the yoke 14 by a rotating shaft, and the magnetic magnetic medium rotating ring 1 can be rotated in the sorting area by the motor driving;

The concentrating medium mesh 3 is installed in the rotating ring of the concentrating medium rotating ring 1 by bolts, and the rinsing hopper 4 and the feeding hopper 16 are disposed under the inner ring of the magnetic magnetic medium rotating ring 1 and mounted on the top of the yoke 14;

The concentrate bucket 2 is disposed under the inner ring of the magnetic magnetic medium rotating ring 1 and above the rinsing bucket 4 and the feeding bucket 16;

The small tailings bucket 8 and the large tailings bucket 11 are both disposed at the lower portion of the yoke 14.

In conjunction with FIG. 2, the rinsing water output from the rinsing bucket 4 corresponds to the central position of the concentrating medium swivel 1, so that the mineral adsorbed on the concentrating medium web 3 can be effectively rinsed. The bottom of the tailings bucket 11 is provided with two outlet tailings 9 . Meanwhile, in conjunction with FIG. 1, the concentrate bucket 2 is connected to the concentrate pipe 7 through a pipe. The polymagnetic medium rotating ring 1 is connected with a feeding port 23 outside, the feeding port 23 is connected to the external feeding pipe through a flange, and the feeding port 23 passes through the pipe and the mining ring under the inner ring of the magnetically permeable rotating ring 1 16 connections.

At the same time, the intelligent mineral electromagnetic separator further comprises a negative pressure suction port 17 and a negative pressure unloading system 20, and the negative pressure suction port 17 is disposed at the top of the concentrate bucket 2 and below the inner ring of the magnetic magnetic medium rotating ring 1; The pressure suction port 17 is connected to the negative pressure unloading system 20 through a pipe.

In FIG. 1, the main body of the negative pressure unloading system 20 is disposed on both sides of the bracket 10 and has an independent frame body, and the negative pressure unloading system 20 generates a negative pressure, and a negative pressure is generated around the negative pressure suction opening 17 through the pipe, thereby The mineral on the magnetic flux medium mesh 3 is dropped into the concentrate bucket 2, thereby realizing unloading.

The smart mineral electromagnetic separator further includes a flush tank 19 and an ultrasonic unloading system 18. The flush tank 19 is disposed at the top of the collecting medium rotating ring 1, and the ultrasonic discharging system 18 is disposed at both sides of the top of the flushing tank 19.

An electric valve can be installed at the exit of the tailings bucket 11 and an electric valve can be installed on the flush tank 19 for automatic adjustment, thereby ensuring a constant liquid level in the sorting zone. At the same time, the ultrasonic unloading system 18 and the negative pressure unloading system 20 are combined to improve the unloading efficiency.

The smart mineral electromagnetic separator further includes an ultrasonic cleaning system 15 and a pulsation system 12 disposed outside the concentrating medium rotating ring 1 and mounted on the top side of the lower magnetic pole of the yoke 14; the pulsating system 12 is disposed at the big end The middle side of the bucket 11 is mounted on the lower middle portion of the bracket 10.

After the completion of the work, when the concentrated magnetic medium mesh 3 needs to be cleaned, the ultrasonic cleaning system 15 and the pulsation system 12 can be simultaneously activated, and the pulsation flushing of the pulsation system 12 and the ultrasonic treatment of the ultrasonic cleaning system 15 can improve the cleaning efficiency. In specific implementation, it is also possible to start only one system for cleaning.

1 , the smart mineral electromagnetic separator further includes a heat dissipation system 22 installed in the middle of the bracket 10, and the heat dissipation system 22 is connected to the oil inlet 13 and the oil outlet 5 on the electromagnetic coil 6 through a pipeline.

The oil-water exchange heat-dissipation method is adopted, and the oil is in contact with the electromagnetic windings in the electromagnetic coil 6 and circulates to carry the heat out through the external water-cooled heat sink to dissipate the heat. By this method, the heat dissipation efficiency can be improved.

Referring to Fig. 1, the smart mineral electromagnetic separator further includes an overflow hopper 21 disposed on a central side of the yoke 14, and a bottom outlet of the overflow hopper 21 is connected to the large tailing hopper 11 through a pipe.

Specifically, the overflow bucket 21 is designed to be open, and when the liquid level is too high, the overflow bucket 21 functions as a mechanical forced overflow level.

1 to 3, the smart mineral electromagnetic separator further includes a flush tank 19, a first electric valve, a liquid level sensor, a second electric valve and a control cabinet 24, and the flush tank 19 is disposed at the top of the magnetic medium rotating ring 1. The first electric valve is installed at the outlet of the large tailings bucket 11, the liquid level sensor is mounted on the overflow bucket 21, the second electric valve is mounted on the flush tank 19, the control cabinet 24 and the first electric valve, the liquid level sensor and The second electric valve is electrically connected.

It can be understood that the outlet of the large tailings bucket 11 mentioned above is equipped with an electric valve, which is a first electric valve. An electric valve is mounted on the flush tank 19 mentioned above, and the electric valve is a second electric valve.

At the same time, an intelligent mineral complete separation device is also provided in the embodiment, which uses the above-mentioned intelligent mineral electromagnetic separator.

In the meantime, a mineral electromagnetic separation method is also provided in the embodiment, which uses the above-mentioned intelligent mineral electromagnetic separator, and the method comprises:

The slurry is output from the feed hopper 16 and flows into the sorting zone through the upper magnetic pole, so that the slurry is further dispersed in the sorting zone and then flows through the concentrating medium mesh 3 in the concentrating medium 1 of the concentrating medium;

Rotating the magnetic magnetic medium rotating ring 1 to cause the magnetic magnetic medium mesh 3 to adsorb magnetic minerals in the slurry of the sorting area;

When the magnetic mineral is transferred to the rinsing hopper 4 with the concentrating medium rotating ring 1, the water discharged from the rinsing tank 4 is rinsed with the magnetic mineral;

When the magnetic mineral is transferred to the top of the concentrate hopper 2 with the magnetic flux transfer ring 1, the ultrasonic discharge system 18 and the negative pressure discharge system 20 simultaneously act on the magnetic mineral to Magnetic minerals enter the concentrate bucket 2;

Transferring the remaining minerals in the slurry of the sorting zone to the small tailings bucket 8 or the tailings bucket 11;

When the sorting operation is completed, the ultrasonic cleaning system 15 and the pulsation system 12 are simultaneously cleaned by the concentrating medium rotating ring 1.

It should be noted that the above operations may be automatically performed by the control cabinet 24, or may be manually operated by different switch buttons.

The above description is only a preferred embodiment of the present disclosure, and is not intended to limit the disclosure, and various changes and modifications may be made to the present disclosure. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and scope of the present disclosure are intended to be included within the scope of the present disclosure.

Industrial applicability:

In summary, the present disclosure provides an intelligent mineral electromagnetic separating machine, device and method. The separating machine has a simple structure and a reasonable design, can realize the separation operation of minerals efficiently, and has the advantages of large processing capacity and low water consumption.

Claims

The utility model relates to an intelligent mineral electromagnetic separating machine, which is characterized in that it is suitable for separating the ultra-weak magnetic mineral from the non-magnetic and anti-magnetic mineral, and the separating machine achieves a constant score by intelligently controlling the mutual cooperation of the discharging and the water supply through the control cabinet. The liquid level is selected, and after the slurry flows into the liquid surface, it is dispersed and fully contacted with the magnetic magnetic medium mesh. Under the action of the high gradient and high magnetic induction magnetic field generated by the magnetic magnetic medium mesh, the ultra-weak magnetic mineral is adsorbed on the magnetic magnetic medium network and is Taking out the magnetic field action area, the ultra-weak magnetic mineral is separated from the magnetic magnetic medium network under the dual action of the ultrasonic unloading system and the negative pressure unloading system, and finally the precise sorting function of the mineral is realized.
The intelligent mineral electromagnetic separating machine according to claim 1, characterized in that, under the intelligent control of the control cabinet, a constant liquid level is formed in the sorting zone, and the polymagnetic medium mesh is immersed in the sorting area under the liquid level ( 3) Producing a magnetic field with high gradient and high magnetic induction intensity. When minerals with different specific susceptibility coefficients flow through the magnetically permeable medium mesh (3), the ultra-weak magnetic mineral is adsorbed and the rotating magnetic material is rotated (1). The concentrate formed above is collected by the concentrate unloading system, and the non-magnetic and reverse magnetic minerals are deposited through the polymagnetic medium network (3) and then deposited into the tailings bucket (11) and the small tailings bucket (8) to form tailings.
The intelligent mineral electromagnetic separating machine according to claim 2, wherein the sorting system comprises a closed magnetic circuit system, a sorting part, a concentrate unloading part, a tailings discharge part, a medium cleaning system, and an intelligent control part; The closed magnetic circuit system is composed of an electromagnetic coil (6), a yoke (14) and a magnetically permeable rotating ring (1); the sorting part is composed of a feeding hopper (16), a magnetically permeable rotating ring (1), and a pulsating system ( 12), overflow bucket (21) and rinsing bucket (4); concentrate ore discharge part consists of concentrate bucket (2), negative pressure unloading system (20) and ultrasonic unloading system (18); tailings The mining part consists of a large tailings bucket (11) and a small tailings bucket (8); the medium cleaning system includes an ultrasonic cleaning system (15), a magnetically permeable rotating ring (1) and a pulsating system (12), and a tailings The mining part shares the large tailings bucket (11) and the small tailings bucket (8); the intelligent control part is the electric valve from the exit of the big tailings bucket (11), the liquid level sensor on the overflow bucket (21), and the flushing tank ( 19) The electric valve and control cabinet (24) are composed.
The intelligent mineral electromagnetic separating machine according to claim 3, wherein the electromagnetic coil (6) in the closed magnetic circuit system adopts an oil-water exchange heat dissipation method, and the magnetic magnetic medium rotating ring (1) uses a magnetic medium. The polymagnetic medium mesh (3) of the structure has the mesh size, the thickness of the mesh and the thickness of the mesh of the magnetic mesh (3) according to the size of the device and the mineral property.
The intelligent mineral electromagnetic separating machine according to claim 3, wherein the rinsing water in the sorting portion is fed in a multi-point control feeding manner; the rinsing hopper (4) is connected by a plurality of pipes, and each Valves are installed on the pipeline to control the amount of rinsing water.
The intelligent mineral electromagnetic separator according to claim 3, characterized in that the concentrate discharge part adopts a negative pressure unloading system (20) and an ultrasonic unloading system (18), or only a negative pressure unloading system (20) and one of the ultrasonic unloading systems (18).
The intelligent mineral electromagnetic separator according to claim 3, characterized in that the tailings discharge portion has no aggregate device for providing intermediate mineral products in the vicinity of the sorting zone in which the magnetic magnetic medium rotary ring (1) is located.
The intelligent mineral electromagnetic separator according to claim 3, characterized in that the medium cleaning system employs a pulsating system (12) and an ultrasonic cleaning system (15) double cleaning device, or only an ultrasonic cleaning system (15).
The intelligent mineral electromagnetic separating machine according to claim 3, wherein in the intelligent control portion, the liquid level sensor on the overflow hopper (21) feeds back the liquid level of the sorting area to the control cabinet (24), and controls The cabinet (24) automatically adjusts the electric valve on the outlet of the tailings bucket (11) and the electric valve on the flush tank (19) according to the specific situation of the feedback information, thereby ensuring the constant liquid level in the sorting zone; When it is too high, the overflow bucket (21) functions as a mechanical forced overflow downgrade.
The utility model relates to an intelligent mineral electromagnetic separating machine, which comprises a bracket (10), a yoke (14), an electromagnetic coil (6), a magnetic magnetic medium rotating ring (1), a magnetic magnetic medium mesh (3), a rinsing bucket ( 4), the mining bucket (16), the concentrate bucket (2), the small tail mine bucket (8) and the big tail mine bucket (11);

The yoke (14) is fixedly coupled to the bracket (10), the electromagnetic coil (6) is disposed between an upper magnetic pole and a lower magnetic pole of the yoke (14), and the yoke (14) The upper magnetic pole and the lower magnetic pole are not directly connected inside the electromagnetic coil (6), but form a sorting area of a circular arc-shaped passage, and the magnetic magnetic medium rotating ring (1) is fixed to the yoke through the rotating shaft (14). Upper portion, the concentrating medium rotating ring (1) is rotatable in the sorting area by motor driving;

The concentrating medium mesh (3) is installed in a rotating ring of the concentrating medium rotating ring (1) by bolts, and the rinsing hopper (4) and the feeding hopper (16) are disposed on a magnetically permeable medium Under the inner ring of the ring (1) and mounted on the top of the yoke (14);

The concentrate bucket (2) is disposed under the inner ring of the concentrating medium rotating ring (1) and above the rinsing hopper (4) and the feeding hopper (16);

The small tailings bucket (8) and the large tailings bucket (11) are both disposed at a lower portion of the yoke (14).
The intelligent mineral electromagnetic separator according to claim 10, wherein the intelligent mineral electromagnetic separator further comprises a negative pressure suction port (17) and a negative pressure discharge system (20), and the negative pressure suction port ( 17) disposed at the top of the concentrate hopper (2) and below the inner ring of the concentrating medium rotating ring (1); the negative pressure suction opening (17) passing through the pipeline and the negative pressure unloading system (20) Connection.
The intelligent mineral electromagnetic separator according to claim 11, wherein the intelligent mineral electromagnetic separator further comprises a flush tank (19) and an ultrasonic discharge system (18), and the flush tank (19) is disposed at the At the top of the magnetic media transfer ring (1), the ultrasonic discharge system (18) is disposed on both sides of the top of the flush tank (19).
The intelligent mineral electromagnetic separator according to claim 12, wherein said smart mineral electromagnetic separator further comprises an ultrasonic cleaning system (15) and a pulsation system (12), said ultrasonic cleaning system (15) being disposed at said a magnetic magnetic medium rotating ring (1) and mounted on a top side of a lower magnetic pole of the yoke (14); the pulsation system (12) is disposed at a central side of the large tailings hopper (11), and Installed in the lower middle portion of the bracket (10).
The intelligent mineral electromagnetic separator according to claim 13, wherein the intelligent mineral electromagnetic separator further comprises a heat dissipation system (22), and the heat dissipation system (22) is installed in a middle portion of the bracket (10). And the heat dissipation system (22) is connected to the oil inlet (13) and the oil outlet (5) on the electromagnetic coil (6) through a pipe.
The intelligent mineral electromagnetic separator according to claim 14, wherein the smart mineral electromagnetic separator further comprises an overflow hopper (21), and the overflow hopper (21) is disposed on the yoke (14) On the central side, the bottom outlet of the overflow hopper (21) is connected to the large tailing hopper (11) through a pipe.
The intelligent mineral electromagnetic separator according to claim 15, wherein said intelligent mineral electromagnetic separator further comprises a flush tank (19), a first electric valve, a liquid level sensor, a second electric valve and a control cabinet (24) The flush tank (19) is disposed at the top of the concentrating medium rotating ring (1), and the first electric valve is installed at an outlet of the large tailing hopper (11), and the liquid level sensor is installed On the overflow bucket (21), the second electric valve is mounted on the flush tank (19), the control cabinet (24) and the first electric valve, the liquid level sensor and the The second electric valve is electrically connected.
An intelligent minerals complete separation apparatus using the smart mineral electromagnetic separator of any of the preceding claims 1-16.
A mineral electromagnetic separation method using the smart mineral electromagnetic separator of claim 16, the method comprising:

The slurry is outputted from the feed hopper (16), flows into the sorting zone through the upper magnetic pole, and the slurry is further dispersed in the sorting zone and then flows through the concentrating medium mesh (3) in the collecting and rotating ring of the magnetic magnetic medium (1);

Rotating the magnetic magnetic medium rotating ring (1) to cause the magnetic magnetic medium mesh (3) to adsorb magnetic minerals in the slurry of the sorting area;

When the magnetic mineral is transferred to the rinsing hopper (4) with the concentrating medium rotating ring (1), the water discharged from the rinsing hopper (4) is rinsed with the magnetic mineral;

When the magnetic mineral is transferred over the concentrate hopper (2) with the concentrating ring (1), the ultrasonic discharge system (18) and the negative pressure discharge system (20) are simultaneously a magnetic mineral acts to cause the magnetic mineral to enter the concentrate bucket (2);

Transferring the remaining minerals in the slurry of the sorting zone to the small tailings bucket (8) or the tailings bucket (11);

When the sorting operation is completed, the ultrasonic cleaning system (15) and the pulsation system (12) are simultaneously cleaned by the concentrating medium rotating ring (1).