WO2019109759A1 - Portable inverter arc welding system and power control method thereof - Google Patents

Portable inverter arc welding system and power control method thereof Download PDF

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Publication number
WO2019109759A1
WO2019109759A1 PCT/CN2018/112651 CN2018112651W WO2019109759A1 WO 2019109759 A1 WO2019109759 A1 WO 2019109759A1 CN 2018112651 W CN2018112651 W CN 2018112651W WO 2019109759 A1 WO2019109759 A1 WO 2019109759A1
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controllable switch
transformer
circuit
voltage
voltage signal
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PCT/CN2018/112651
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French (fr)
Chinese (zh)
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佟天野
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苏州绿恺动力电子科技有限公司
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Publication of WO2019109759A1 publication Critical patent/WO2019109759A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/10Other electric circuits therefor; Protective circuits; Remote controls
    • B23K9/1006Power supply
    • B23K9/1043Power supply characterised by the electric circuit

Definitions

  • the present application relates to the technical field of arc welding systems, and in particular to a portable inverter arc welding system and a power control method thereof.
  • high-power arc welding machines generally need to be connected to an AC power source, and in a place where there is no AC power supply, a fuel generator is generally required to cooperate.
  • the fuel generator is bulky, heavy, and difficult to handle, and cannot meet the application conditions such as aerial work, underground pipeline maintenance, mine construction, emergency rescue, etc., and the fuel generator will bring air pollution, noise pollution, etc. during work.
  • a portable arc welding machine powered by a lithium battery has appeared on the market, which has the advantages of being portable and non-polluting, and is suitable for emergency use in the field for a short time.
  • the inventors of the present application have found that in order to achieve power switching, such a portable arc welder requires two sets of electronic switching circuits. Therefore, the existing portable arc welding machine has a complicated structure and a high cost.
  • the purpose of the embodiments of the present application is to provide a portable inverter arc welding system and a power control method thereof to simplify the structure of the portable inverter arc welding system and reduce the cost thereof.
  • the embodiment of the present application provides a portable inverter arc welding system, including:
  • a battery pack coupled in sequence, a second voltage sampling circuit, and a second controllable switch
  • An electronic switch circuit a transformer switching circuit and an output rectifier circuit coupled in sequence; an input end of the electronic switch circuit is coupled to the first controllable switch and the second controllable switch, respectively;
  • control unit configured to acquire a voltage signal collected by the first voltage sampling circuit and the second voltage sampling circuit, and control the first controllable switch, the second controllable switch, and the The working state of the transformer switching circuit.
  • the embodiment of the present application further provides a power control method using the portable inverter arc welding system described above, including the following steps:
  • the transformer switching circuit includes a third controllable switch and a transformer; a common end of the third controllable switch is connected to an output end of the electronic switch circuit, and a first selection of the third controllable switch An end is connected to a first primary winding of the transformer, a second selected end of the third controllable switch is connected to a second primary winding of the transformer, a first secondary winding and a second secondary winding of the transformer Connected to the input of the output rectifier circuit, respectively.
  • the DC power supply provided by the external alternating current through the rectifying and filtering circuit shares the same electronic switching circuit as the DC power supply provided by the battery pack, instead of each prior to the prior art.
  • a DC power supply sets up a separate electronic switching circuit. Therefore, compared with the prior art, the portable inverter arc welding system of the embodiment of the present application has a simpler structure and a lower cost.
  • FIG. 1 is a structural block diagram of a portable inverter arc welding system according to an embodiment of the present application
  • FIG. 2 is a circuit schematic diagram of a portable inverter arc welding system according to an embodiment of the present application
  • FIG. 3 is a circuit schematic diagram of a portable inverter arc welding system according to another embodiment of the present application.
  • FIG. 4 is a flow chart of a power control method of a portable inverter arc welding system according to an embodiment of the present application.
  • a portable inverter arc welding system may include: a rectifying and filtering circuit, a first voltage sampling circuit, a first controllable switch, a battery pack, a second voltage sampling circuit, and a second controllable Switch, electronic switch circuit, transformer switching circuit, output rectifier circuit and control unit.
  • the rectifier filter circuit, the first voltage sampling circuit and the first controllable switch are sequentially connected.
  • the battery pack, the second voltage sampling circuit and the second controllable switch are connected in sequence.
  • the electronic switch circuit, the transformer switching circuit and the output rectifier circuit are sequentially connected, and the input ends of the electronic switch circuit are respectively connected to the first controllable switch and the second controllable switch.
  • the two sampling signal input ends of the control unit are respectively connected to the sampling signal output end of the first voltage sampling circuit and the sampling signal output end of the second voltage sampling circuit.
  • the three control signal output ends of the control unit respectively correspond to the control signal input end of the first controllable switch, the control signal input end of the second controllable switch, and the control signal input end of the transformer switching circuit.
  • the control unit is configured to acquire a voltage signal collected by the first voltage sampling circuit and the second voltage sampling circuit, and control the first controllable switch and the second controllable switch according to the voltage signal And the working state of the transformer switching circuit.
  • the DC power supplied by the external alternating current through the rectifying and filtering circuit shares an electronic switching circuit with the DC power supply provided by the battery pack, instead of the prior art.
  • Each DC power supply is provided with a separate electronic switching circuit. Therefore, compared with the prior art, the portable inverter arc welding system of the embodiment of the present application has a simpler structure and a lower cost.
  • the transformer switching circuit may include a third controllable switch and a transformer; a common end of the third controllable switch is connected to an output end of the electronic switch circuit, and the third controllable a first selected end of the switch is coupled to the first primary winding of the transformer, a second selected end of the third controllable switch is coupled to a second primary winding of the transformer, a first secondary winding of the transformer and A second secondary winding is coupled to the input of the output rectifier circuit, respectively.
  • the transformer switching circuit may include a third controllable switch and a transformer; a first selection end of the third controllable switch is connected to a first secondary winding of the transformer, a second selected end of the third controllable switch is coupled to the second secondary winding of the transformer, the common end of the third controllable switch being coupled to the input of the output rectifier circuit, the first primary of the transformer A winding and a second primary winding are respectively connected to the output of the electronic switching circuit.
  • the first primary winding has the same number of turns as the second primary winding
  • the first secondary winding has the same number of turns as the second secondary winding
  • the turns ratio of the first primary winding to the first secondary winding may be 10:4.
  • the DC power supply provided by the rectifying and filtering circuit and the DC power supply provided by the battery pack are respectively provided with separate electronic switching circuits, and the turns ratio of the primary and secondary windings of the transformer connected to the output end of each electronic switching circuit is It is fixed, so the prior art cannot simultaneously satisfy the use of different types of alternating current (such as AC110V, AC220V, etc.).
  • the transformer is replaced with a transformer switching circuit (the structure of the transformer switching circuit and its relationship with other components have been clarified above) with respect to the prior art.
  • the control unit can control the working states of the first controllable switch, the second controllable switch, and the transformer switching circuit according to the voltage signals collected by the first voltage sampling circuit and the second voltage sampling circuit, and further implement The selection of the turns ratio of the transformer in the transformer switching circuit enables the portable inverter arc welding system of the embodiment of the present application to simultaneously satisfy the use of different types of alternating current.
  • the turns ratio of the primary winding to the secondary winding can be selected to be 10:4; and when the AC 220V AC is externally connected, the turns ratio of the primary winding to the secondary winding can be selected as 20: 4. Therefore, the portable inverter arc welding system of the embodiment of the present application has a wider application range.
  • the control unit acquires a voltage signal collected by the first voltage sampling circuit and the second voltage sampling circuit, and controls the first according to the voltage signal.
  • the working states of the controllable switch, the second controllable switch, and the transformer switching circuit may include the following steps:
  • step S402. Determine whether the voltage signal collected by the first voltage sampling circuit is within a first preset voltage range or is within a second preset voltage range.
  • step S403a is performed.
  • step S403b is performed.
  • Step S404 is performed when the voltage signal collected by the first voltage sampling circuit is outside the second preset voltage range and the second preset voltage range.
  • the control unit can sequentially control the The first selection end and the first controllable switch are in a closed state. At this time, it is powered by 220V AC, and the turns ratio of the transformer is 20:4.
  • the controlling the first selection end and the first controllable switch in a closed state means: if the first selection end is currently in an off state, closing the first selection end; The first selection terminal is currently in the closed state, then maintains its closure; correspondingly, if the first controllable switch is currently in the off state, the first controllable switch is closed; if the first controllable switch It is now closed and remains closed.
  • the control unit can sequentially control the The second selection terminal and the first controllable switch are in a closed state. At this time, it is powered by 110V AC, and the turns ratio of the transformer is 10:4.
  • the output voltage of the output rectifier circuit is about DC62V, which also meets the requirements of the arcing voltage of the welder.
  • Step S404 Determine whether the voltage signal collected by the first voltage sampling circuit is within the first preset voltage range or within the second preset voltage range.
  • Step S405a is performed when the voltage signal collected by the second voltage sampling circuit is within the first predetermined voltage range.
  • Step S405b is performed when the voltage signal collected by the second voltage sampling circuit is within the second predetermined voltage range.
  • step S406 is performed when the voltage signal collected by the second voltage sampling circuit is outside the second preset voltage range and the second preset voltage range.
  • the above power control method preferentially adopts an external AC power supply mode.
  • the battery pack is used for power supply. Therefore, it is advantageous to improve the endurance of the portable inverter arc welding system of the embodiment of the present application.
  • control unit may adjust the switching duty ratio through a full bridge switching circuit to obtain an output external characteristic that satisfies the welding requirement.
  • the voltage of the alternating current may be AC100V-130V or AC220-240V.
  • the battery pack may be a lithium battery pack having a voltage of DC 155V ⁇ 20% or DC 310V ⁇ 20%.
  • the first preset voltage range may be DC 310V ⁇ 20%; and the second preset voltage range may be DC155V ⁇ 20%.
  • the battery pack of the embodiment of the present application adopts DC155V, unlike the conventional technology, which uses DC48V because: in more cases, if DC48V is used, the transformer needs to adopt a step-up transformer to meet the welding requirements, thus increasing the current of the electronic switch circuit.
  • the stress which is easy to cause the components of the electronic switch circuit to be damaged due to severe heat, greatly shortens the service life.
  • the battery pack may be detachable to facilitate replacement and maintenance of the battery pack.
  • the rectifying and filtering circuit may include diodes D1, D2, D3, and D4 and a capacitor C1.
  • the rectifying and filtering circuit integrates the input alternating current to form a smooth direct current.
  • the voltage of the input alternating current is, for example, AC100V to 130V or AC220 to 240V.
  • the first voltage sampling circuit may include a resistor R1, a resistor R2, a capacitor C2, and a Zener diode Z1.
  • the output of the rectifying and filtering circuit can be divided by the resistor R1 and the resistor R2, and then filtered by the capacitor C2 and input to a sampling signal input end of the control unit, and the sampling signal input terminal can be, for example, a control unit. Analog-to-Digital Convert (AD) acquisition port.
  • the Zener diode Z1 can be used to limit the voltage of the resistor R1 and the resistor R2 to not exceed the maximum allowable voltage of the sampling signal input end of the control unit to prevent damage to the sampling signal input end.
  • the second voltage sampling circuit of the second voltage sampling circuit may include a resistor R3, a resistor R4, a capacitor C3, and a Zener diode Z2.
  • the output of the battery pack can be divided by the resistor R3 and the resistor R4, and then filtered by the capacitor C3 and input to another sampling signal input end of the control unit (for example, the AD acquisition port of the control unit, etc.).
  • the Zener diode Z2 can be used to limit the voltage of the resistor R3 and the resistor R4 from being divided by the maximum allowable voltage of the sampling signal input terminal of the control unit to prevent damage to the sampling signal input terminal.
  • the first controllable switch K1 is controlled by the control unit and can be used to switch AC power as a power supply.
  • the first controllable switch K1 can be, for example, a DC contactor, a DC relay or other controllable electronic switching device, such as a Metal-Oxide-Semiconductor Field-Effect Transistor (MOSFET). Bipolar Junction Transistor (BJT), thyristor, Insulated Gate Bipolar Transistor (IGBT), etc.
  • MOSFET Metal-Oxide-Semiconductor Field-Effect Transistor
  • BJT Bipolar Junction Transistor
  • thyristor thyristor
  • IGBT Insulated Gate Bipolar Transistor
  • the second controllable switch K2 is controlled by the control unit and can be used to switch the battery pack as a power supply.
  • the second controllable switch K2 can also be a DC contactor, a relay or other electronic switching device, such as an IGBT, a MOSFET, a BJT, a thyristor, etc., for switching the battery pack as a power supply.
  • the first controllable switch K1 and the second controllable switch K2 may also be a set of conversion contacts of a single controllable switch, such as a DC contactor, a normally closed, normally open relay. Contacts, etc.
  • the electronic switch circuit may be, for example, a full bridge switch circuit.
  • the full bridge switch circuit may be composed of switch tubes Q1, Q2, Q3, and Q4, and the switch tube may be a single tube IGBT, a MOSFET, or an integrated IGBT module.
  • the transformer switching circuit may include a third controllable switch K3 and a transformer T1.
  • the common end of the third controllable switch K3 is connected to the junction of the switch tubes Q2 and Q4 of the full bridge switch circuit, and the normally closed contact and the normally open contact of the third controllable switch K3 are respectively connected to the primary winding N1 of the transformer T1.
  • one end of the primary winding N2 of the transformer T1 is connected to the primary winding N1, and the other end is connected to the junction of the switching transistors Q1 and Q3.
  • the secondary windings N3 and N4 of the transformer T1 are connected in series, the intermediate node is used as the negative terminal of the output terminal, and the other ends are connected to the output rectifier circuit.
  • the number of turns of the primary winding of the transformer T1 can be varied. If K3 is connected to the A terminal, the primary winding of the transformer T1 in the loop is composed of N1 and N2 in series, and the number of turns is the sum of the two; if K3 is connected to the B terminal, the primary winding of the transformer T1 in the loop is composed of N2 alone. The number of turns is the number of turns of N2. In this way, the state of K3 can be switched according to the magnitude of the supply voltage, and the primary and secondary turns ratio of T1 can be changed, thereby enabling application of different power sources.
  • the transformer switching circuit may further be composed of a third controllable switch K3 and a transformer T1.
  • the primary winding N1 of the transformer T1 is connected to the output of the full bridge switching circuit, and the secondary The windings N2 and N3 are connected in series, one end of the N2 is connected to the A end of the third controllable switch K3, and the intermediate node of the N2 and N3 is connected to the B end of the third controllable switch K3, the other end of the N3 and the third controllable switch K3
  • the common terminal is connected to the output rectifier circuit. This method is to adapt to different power supply by switching the number of turns of the secondary winding of the transformer T1.
  • the third controllable switch K3 may be a DC contactor or a relay or the like having at least one set of normally closed, normally open contacts.
  • the rectified output circuit may include diodes D5 and D6.
  • Diodes D5 and D6 can fully rectify the secondary winding output of transformer T1.
  • the output of secondary winding N3 is connected to D5
  • the output of secondary winding N4 is connected to D6, and the cathodes of diodes D5 and D6 are connected together as output. pole.
  • the output rectifier circuit may further include a bridge rectifier circuit composed of diodes D7, D8, D9, and D10, and the input ends thereof are respectively connected to the third controllable switch K3.
  • the common terminal and one end of the secondary winding N3, the cathodes of D7 and D8 are connected together as the positive terminal of the output terminal, and the anodes of D9 and D10 are connected together as the negative terminal of the output terminal.
  • control unit can be implemented by a hardware circuit composed of electronic components and logic elements (or logic circuits) or the like.
  • control unit may be a processor.
  • the processor may be, for example, a Microcontroller Unit (MCU) (such as a single chip microcomputer), a Digital Signal Processing (DSP), and a Digital Signal Controller (Digital Signal Controller). , referred to as DSC), programmable logic device (Programmable Logic Device, PLD), ARM (Acorn RISC Machine) processor and other programmable integrated circuit modules.
  • MCU Microcontroller Unit
  • DSP Digital Signal Processing
  • DSC Digital Signal Controller
  • PLD programmable logic device
  • ARM Acorn RISC Machine

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Abstract

A portable inverter arc welding system, comprising: a sequentially coupled rectifying filter circuit, a first voltage sampling circuit, and a first controllable switch; a sequentially coupled battery group, a second voltage sampling circuit, and a second controllable switch; a sequentially coupled electronic switching circuit, a transformer switching circuit, and an output rectifying circuit, wherein the input ends of the electronic switching circuit are respectively coupled to the first controllable switch and the second controllable switch; and a control unit, used to acquire the voltage signals collected by the first voltage sampling circuit and the second voltage sampling circuit, and to control the operating states of the first controllable switch, the second controllable switch, and the transformer switching circuit according to the acquired voltage signals. The system is simple in structure and low in cost. The invention also relates to a power control method using the system.

Description

便携式逆变弧焊系统及其电源控制方法Portable inverter arc welding system and power control method thereof
本申请要求2017年12月08日递交的申请号为201711294104.8、发明名称为“便携式逆变弧焊系统及其电源控制方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。The present application claims priority to Chinese Patent Application No. 201711294104.8, entitled "Portable Inverter Arc Welding System and Its Power Supply Control Method", which is hereby incorporated by reference in its entirety. .
技术领域Technical field
本申请涉及弧焊系统技术领域,尤其是涉及一种便携式逆变弧焊系统及其电源控制方法。The present application relates to the technical field of arc welding systems, and in particular to a portable inverter arc welding system and a power control method thereof.
背景技术Background technique
目前,大功率弧焊机一般需要连接交流电源使用,而在没有交流供电的场所一般需要燃油发电机配合作业。但燃油发电机体积大、重量重、搬运困难,无法满足如高空作业、地下管道维修、矿井施工、应急救灾等工况的应用,而且燃油发电机在工作时会带来空气污染、噪音污染等环保问题。At present, high-power arc welding machines generally need to be connected to an AC power source, and in a place where there is no AC power supply, a fuel generator is generally required to cooperate. However, the fuel generator is bulky, heavy, and difficult to handle, and cannot meet the application conditions such as aerial work, underground pipeline maintenance, mine construction, emergency rescue, etc., and the fuel generator will bring air pollution, noise pollution, etc. during work. Environmental issues.
针对上述问题,目前市场上出现了以锂电池供电的便携式弧焊机,其具有便携、无污染的优点,适合在野外短时间应急使用。然而,在实现本申请的过程中,本申请的发明人发现:为实现电源切换,这种便携式弧焊机需要配置两套电子开关电路。因此,现有的便携式弧焊机的结构较为复杂,成本较高。In response to the above problems, a portable arc welding machine powered by a lithium battery has appeared on the market, which has the advantages of being portable and non-polluting, and is suitable for emergency use in the field for a short time. However, in the course of implementing the present application, the inventors of the present application have found that in order to achieve power switching, such a portable arc welder requires two sets of electronic switching circuits. Therefore, the existing portable arc welding machine has a complicated structure and a high cost.
发明内容Summary of the invention
本申请实施例的目的在于提供一种便携式逆变弧焊系统及其电源控制方法,以简化便携式逆变弧焊系统的结构,降低其成本。The purpose of the embodiments of the present application is to provide a portable inverter arc welding system and a power control method thereof to simplify the structure of the portable inverter arc welding system and reduce the cost thereof.
为达到上述目的,一方面,本申请实施例提供了一种便携式逆变弧焊系统,包括:To achieve the above objective, in one aspect, the embodiment of the present application provides a portable inverter arc welding system, including:
依次耦合的整流滤波电路、第一电压采样电路和第一可控开关;a rectifying and filtering circuit, a first voltage sampling circuit and a first controllable switch coupled in sequence;
依次耦合的电池组、第二电压采样电路和第二可控开关;a battery pack coupled in sequence, a second voltage sampling circuit, and a second controllable switch;
依次耦合的电子开关电路、变压器切换电路和输出整流电路;所述电子开关电路的输入端分别与所述第一可控开关和所述第二可控开关耦合;An electronic switch circuit, a transformer switching circuit and an output rectifier circuit coupled in sequence; an input end of the electronic switch circuit is coupled to the first controllable switch and the second controllable switch, respectively;
控制单元,用于获取所述第一电压采样电路和所述第二电压采样电路采集的电压信号,并根据所述电压信号控制所述第一可控开关、所述第二可控开关和所述变压器切换电路的工作状态。a control unit, configured to acquire a voltage signal collected by the first voltage sampling circuit and the second voltage sampling circuit, and control the first controllable switch, the second controllable switch, and the The working state of the transformer switching circuit.
另一方面,本申请实施例还提供了一种采用上述便携式逆变弧焊系统的电源控制方法,包括以下步骤:On the other hand, the embodiment of the present application further provides a power control method using the portable inverter arc welding system described above, including the following steps:
获取第一电压采样电路和第二电压采样电路采集的电压信号;Obtaining a voltage signal collected by the first voltage sampling circuit and the second voltage sampling circuit;
根据所述电压信号控制第一可控开关、第二可控开关和变压器切换电路的工作状态。Controlling an operating state of the first controllable switch, the second controllable switch, and the transformer switching circuit according to the voltage signal.
优选的,所述变压器切换电路,包括第三可控开关和变压器;所述第三可控开关的公共端与所述电子开关电路的输出端连接,所述第三可控开关的第一选择端与所述变压器的第一初级绕组相连,所述第三可控开关的第二选择端与所述变压器的第二初级绕组相连,所述变压器的第一次级绕组和第二次级绕组分别与所述输出整流电路的输入端相连。Preferably, the transformer switching circuit includes a third controllable switch and a transformer; a common end of the third controllable switch is connected to an output end of the electronic switch circuit, and a first selection of the third controllable switch An end is connected to a first primary winding of the transformer, a second selected end of the third controllable switch is connected to a second primary winding of the transformer, a first secondary winding and a second secondary winding of the transformer Connected to the input of the output rectifier circuit, respectively.
由以上本申请实施例提供的技术方案可见,本申请实施例中,外部交流电通过整流滤波电路提供的直流电源与电池组提供的直流电源共用同一个电子开关电路,而不是像现有技术那样每个直流电源设置一个单独的电子开关电路。因此,相对于现有技术,本申请实施例的便携式逆变弧焊系统结构更加简单,成本更低。It can be seen from the technical solutions provided by the foregoing embodiments of the present application that, in the embodiment of the present application, the DC power supply provided by the external alternating current through the rectifying and filtering circuit shares the same electronic switching circuit as the DC power supply provided by the battery pack, instead of each prior to the prior art. A DC power supply sets up a separate electronic switching circuit. Therefore, compared with the prior art, the portable inverter arc welding system of the embodiment of the present application has a simpler structure and a lower cost.
附图说明DRAWINGS
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请中记载的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。在附图中:In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings to be used in the embodiments or the prior art description will be briefly described below. Obviously, the drawings in the following description are only It is a few embodiments described in the present application, and other drawings can be obtained from those skilled in the art without any inventive labor. In the drawing:
图1为本申请一实施方式中便携式逆变弧焊系统的结构框图;1 is a structural block diagram of a portable inverter arc welding system according to an embodiment of the present application;
图2为本申请一实施方式中便携式逆变弧焊系统的电路原理图;2 is a circuit schematic diagram of a portable inverter arc welding system according to an embodiment of the present application;
图3为本申请另一实施方式中便携式逆变弧焊系统的电路原理图;3 is a circuit schematic diagram of a portable inverter arc welding system according to another embodiment of the present application;
图4为本申请一实施方式中便携式逆变弧焊系统的电源控制方法的流程图。4 is a flow chart of a power control method of a portable inverter arc welding system according to an embodiment of the present application.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本申请中的技术方案,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都应当属于本申请保护的范围。The technical solutions in the embodiments of the present application are clearly and completely described in the following, in which the technical solutions in the embodiments of the present application are clearly and completely described. The embodiments are only a part of the embodiments of the present application, and not all of them. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present application without departing from the inventive scope shall fall within the scope of the application.
参考图1所示,本申请一实施方式的便携式逆变弧焊系统可以包括:整流滤波电路、第一电压采样电路、第一可控开关、电池组、第二电压采样电路、第二可控开关、电子开关电路、变压器切换电路、输出整流电路和控制单元。Referring to FIG. 1 , a portable inverter arc welding system according to an embodiment of the present application may include: a rectifying and filtering circuit, a first voltage sampling circuit, a first controllable switch, a battery pack, a second voltage sampling circuit, and a second controllable Switch, electronic switch circuit, transformer switching circuit, output rectifier circuit and control unit.
其中,整流滤波电路、第一电压采样电路和第一可控开关依次相连。电池组、第二电压采样电路和第二可控开关依次相连。电子开关电路、变压器切换电路和输出整流电路依次相连,且所述电子开关电路的输入端分别与所述第一可控开关和所述第二可控开关相连。所述控制单元的两个采样信号输入端分别与所述第一电压采样电路的采样信号输出端、所述第二电压采样电路的采样信号输出端对应相连。所述控制单元的三个控制信号输出端分别与所述第一可控开关的控制信号输入端、所述第二可控开关的控制信号输入端、所述变压器切换电路的控制信号输入端对应相连。所述控制单元,用于获取所述第一电压采样电路和所述第二电压采样电路采集的电压信号,并根据所述电压信号控制所述第一可控开关、所述第二可控开关和所述变压器切换电路的工作状态。The rectifier filter circuit, the first voltage sampling circuit and the first controllable switch are sequentially connected. The battery pack, the second voltage sampling circuit and the second controllable switch are connected in sequence. The electronic switch circuit, the transformer switching circuit and the output rectifier circuit are sequentially connected, and the input ends of the electronic switch circuit are respectively connected to the first controllable switch and the second controllable switch. The two sampling signal input ends of the control unit are respectively connected to the sampling signal output end of the first voltage sampling circuit and the sampling signal output end of the second voltage sampling circuit. The three control signal output ends of the control unit respectively correspond to the control signal input end of the first controllable switch, the control signal input end of the second controllable switch, and the control signal input end of the transformer switching circuit. Connected. The control unit is configured to acquire a voltage signal collected by the first voltage sampling circuit and the second voltage sampling circuit, and control the first controllable switch and the second controllable switch according to the voltage signal And the working state of the transformer switching circuit.
由此可以看出,在本申请实施方式的便携式逆变弧焊系统中,外部交流电通过整流滤波电路提供的直流电源与电池组提供的直流电源共用一个电子开关电路,而不是像现有技术那样每个直流电源设置一个单独的电子开关电路。因此,相对于现有技术,本申请实施方式的便携式逆变弧焊系统结构更加简单,成本更低。It can be seen that in the portable inverter arc welding system of the embodiment of the present application, the DC power supplied by the external alternating current through the rectifying and filtering circuit shares an electronic switching circuit with the DC power supply provided by the battery pack, instead of the prior art. Each DC power supply is provided with a separate electronic switching circuit. Therefore, compared with the prior art, the portable inverter arc welding system of the embodiment of the present application has a simpler structure and a lower cost.
在本申请一实施方式中,所述变压器切换电路可以包括第三可控开关和变压器;所述第三可控开关的公共端与所述电子开关电路的输出端连接,所述第三可控开关的第一选择端与所述变压器的第一初级绕组相连,所述第三可控开关的第二选择端与所述变压器的第二初级绕组相连,所述变压器的第一次级绕组和第二次级绕组分别与所述输出整流电路的输入端相连。In an embodiment of the present application, the transformer switching circuit may include a third controllable switch and a transformer; a common end of the third controllable switch is connected to an output end of the electronic switch circuit, and the third controllable a first selected end of the switch is coupled to the first primary winding of the transformer, a second selected end of the third controllable switch is coupled to a second primary winding of the transformer, a first secondary winding of the transformer and A second secondary winding is coupled to the input of the output rectifier circuit, respectively.
在本申请另一实施方式中,所述变压器切换电路可以包括第三可控开关和变压器;所述第三可控开关的第一选择端与所述变压器的第一次级绕组相连,所述第三可控开关的第二选择端与所述变压器的第二次级绕组相连,所述第三可控开关的公共端与所述输出整流电路的输入端相连,所述变压器的第一初级绕组和第二初级绕组分别与所述电子开关电路的输出端相连。In another embodiment of the present application, the transformer switching circuit may include a third controllable switch and a transformer; a first selection end of the third controllable switch is connected to a first secondary winding of the transformer, a second selected end of the third controllable switch is coupled to the second secondary winding of the transformer, the common end of the third controllable switch being coupled to the input of the output rectifier circuit, the first primary of the transformer A winding and a second primary winding are respectively connected to the output of the electronic switching circuit.
在本申请的上述实施方式中,所述第一初级绕组与所述第二初级绕组的匝数相同,所述第一次级绕组与所述第二次级绕组的匝数相同;根据需要,所述第一初级绕组与所述第一次级绕组的匝数比可以为10:4。In the above embodiment of the present application, the first primary winding has the same number of turns as the second primary winding, and the first secondary winding has the same number of turns as the second secondary winding; The turns ratio of the first primary winding to the first secondary winding may be 10:4.
在现有技术中,整流滤波电路提供的直流电源与电池组提供的直流电源分别设置有 单独的电子开关电路,并且每个电子开关电路的输出端连接的变压器的初次级绕组的匝数比是固定不变,因此,现有技术无法同时满足不同种类交流电的使用(例如AC110V、AC220V等)。In the prior art, the DC power supply provided by the rectifying and filtering circuit and the DC power supply provided by the battery pack are respectively provided with separate electronic switching circuits, and the turns ratio of the primary and secondary windings of the transformer connected to the output end of each electronic switching circuit is It is fixed, so the prior art cannot simultaneously satisfy the use of different types of alternating current (such as AC110V, AC220V, etc.).
而在本申请实施方式的便携式逆变弧焊系统中,相对于现有技术,变压器被替换为变压器切换电路(该变压器切换电路的结构及其与其他部件之间的关系已在上文中阐明),且控制单元可根据第一电压采样电路和第二电压采样电路采集的电压信号控制所述第一可控开关、所述第二可控开关和所述变压器切换电路的工作状态,还实现了对变压器切换电路中的变压器的匝数比的选择,从而使得本申请实施方式的便携式逆变弧焊系统可同时满足不同种类的交流电的使用。例如在外部接入AC110V交流电时,可选择初级绕组与次级绕组的匝数比为10:4;而在外部接入AC220V交流电时,可选择初级绕组与次级绕组的匝数比为20:4。因此,本申请实施方式的便携式逆变弧焊系统应用范围更加广泛。In the portable inverter arc welding system of the embodiment of the present application, the transformer is replaced with a transformer switching circuit (the structure of the transformer switching circuit and its relationship with other components have been clarified above) with respect to the prior art. And the control unit can control the working states of the first controllable switch, the second controllable switch, and the transformer switching circuit according to the voltage signals collected by the first voltage sampling circuit and the second voltage sampling circuit, and further implement The selection of the turns ratio of the transformer in the transformer switching circuit enables the portable inverter arc welding system of the embodiment of the present application to simultaneously satisfy the use of different types of alternating current. For example, when the AC 110V AC is externally connected, the turns ratio of the primary winding to the secondary winding can be selected to be 10:4; and when the AC 220V AC is externally connected, the turns ratio of the primary winding to the secondary winding can be selected as 20: 4. Therefore, the portable inverter arc welding system of the embodiment of the present application has a wider application range.
参考图4所示,在本申请一实施方式中,所述控制单元获取所述第一电压采样电路和所述第二电压采样电路采集的电压信号,并根据所述电压信号控制所述第一可控开关、所述第二可控开关和所述变压器切换电路的工作状态,可以包括以下步骤:Referring to FIG. 4, in an embodiment of the present application, the control unit acquires a voltage signal collected by the first voltage sampling circuit and the second voltage sampling circuit, and controls the first according to the voltage signal. The working states of the controllable switch, the second controllable switch, and the transformer switching circuit may include the following steps:
S401、获取第一电压采样电路和第二电压采样电路采集的电压信号。S401. Acquire a voltage signal collected by the first voltage sampling circuit and the second voltage sampling circuit.
S402、判断第一电压采样电路采集的电压信号是否位于第一预设电压范围内或者位于第二预设电压范围内。当所述第一电压采样电路采集的电压信号位于所述第一预设电压范围内时,执行步骤S403a。当所述第一电压采样电路采集的电压信号位于所述第二预设电压范围内时,执行步骤S403b。当所述第一电压采样电路采集的电压信号位于所述第二预设电压范围和所述第二预设电压范围之外时执行步骤S404。S402. Determine whether the voltage signal collected by the first voltage sampling circuit is within a first preset voltage range or is within a second preset voltage range. When the voltage signal collected by the first voltage sampling circuit is within the first preset voltage range, step S403a is performed. When the voltage signal collected by the first voltage sampling circuit is within the second preset voltage range, step S403b is performed. Step S404 is performed when the voltage signal collected by the first voltage sampling circuit is outside the second preset voltage range and the second preset voltage range.
S403a、当所述第一电压采样电路采集的电压信号位于第一预设电压范围内时,依次控制所述第一选择端和所述第一可控开关处于闭合状态。例如,当外部接入220V交流电时,经过整流滤波后电压为直流310V,步骤S401中第一电压采样电路采集的电压即为DC310V,属于第一预设电压范围,因此,控制单元可依次控制所述第一选择端和所述第一可控开关处于闭合状态。此时由220V交流供电,变压器的匝数比为20:4,空载时,输出整流电路输出的电压约为DC62V,满足焊机起弧电压的要求。其中,所述控制所述第一选择端和所述第一可控开关处于闭合状态是指:如果所述第一选择端当前为断开状态,则闭合所述第一选择端;如果所述第一选择端当前已处于闭合状态,则维持其闭合;相应的,如果所述第一可控开关当前为断开状态,则闭合所述第一可控开关;如 果所述第一可控开关当前已处于闭合状态,则维持其闭合。S403. When the voltage signal collected by the first voltage sampling circuit is within a first preset voltage range, sequentially controlling the first selection end and the first controllable switch to be in a closed state. For example, when externally connected to 220V AC, the voltage after rectification and filtering is DC 310V, and the voltage collected by the first voltage sampling circuit in step S401 is DC310V, which belongs to the first preset voltage range. Therefore, the control unit can sequentially control the The first selection end and the first controllable switch are in a closed state. At this time, it is powered by 220V AC, and the turns ratio of the transformer is 20:4. When the load is no load, the output voltage of the output rectifier circuit is about DC62V, which meets the requirements of the arcing voltage of the welder. The controlling the first selection end and the first controllable switch in a closed state means: if the first selection end is currently in an off state, closing the first selection end; The first selection terminal is currently in the closed state, then maintains its closure; correspondingly, if the first controllable switch is currently in the off state, the first controllable switch is closed; if the first controllable switch It is now closed and remains closed.
S403b、当所述第一电压采样电路采集的电压信号位于第二预设电压范围内时,依次控制所述第二选择端和所述第一可控开关处于闭合状态。例如,当外部接入110V交流电时,经过整流滤波后电压为直流155V,步骤S401中第一电压采样电路采集的电压即为DC155V,位于第二预设电压范围,因此,控制单元可依次控制所述第二选择端和所述第一可控开关处于闭合状态。此时由110V交流供电,变压器的匝数比为10:4,空载时,输出整流电路输出的电压约为DC62V,也满足焊机起弧电压的要求。S403b. When the voltage signal collected by the first voltage sampling circuit is within the second preset voltage range, sequentially controlling the second selection end and the first controllable switch to be in a closed state. For example, when externally accessing 110V AC power, the voltage after rectification and filtering is DC 155V, and the voltage collected by the first voltage sampling circuit in step S401 is DC155V, which is located in the second preset voltage range. Therefore, the control unit can sequentially control the The second selection terminal and the first controllable switch are in a closed state. At this time, it is powered by 110V AC, and the turns ratio of the transformer is 10:4. When the load is no load, the output voltage of the output rectifier circuit is about DC62V, which also meets the requirements of the arcing voltage of the welder.
S404、判断第一电压采样电路采集的电压信号是否位于所述第一预设电压范围内或者位于所述第二预设电压范围内。当所述第二电压采样电路采集的电压信号位于所述第一预设电压范围内时执行步骤S405a。当所述第二电压采样电路采集的电压信号位于所述第二预设电压范围内时执行步骤S405b。当所述第二电压采样电路采集的电压信号位于所述第二预设电压范围和所述第二预设电压范围之外时,执行步骤S406。S404. Determine whether the voltage signal collected by the first voltage sampling circuit is within the first preset voltage range or within the second preset voltage range. Step S405a is performed when the voltage signal collected by the second voltage sampling circuit is within the first predetermined voltage range. Step S405b is performed when the voltage signal collected by the second voltage sampling circuit is within the second predetermined voltage range. When the voltage signal collected by the second voltage sampling circuit is outside the second preset voltage range and the second preset voltage range, step S406 is performed.
S405a、当所述第二电压采样电路采集的电压信号位于所述第一预设电压范围内,依次控制所述第一选择端和所述第二可控开关处于闭合状态。S405a, when the voltage signal collected by the second voltage sampling circuit is located in the first preset voltage range, sequentially controlling the first selection end and the second controllable switch to be in a closed state.
S405b、当所述第二电压采样电路采集的电压信号位于所述第二预设电压范围内,依次控制所述第二选择端和所述第二可控开关处于闭合状态。S405b, when the voltage signal collected by the second voltage sampling circuit is located in the second preset voltage range, sequentially controlling the second selection end and the second controllable switch to be in a closed state.
S406、当所述第二电压采样电路采集的电压信号位于所述第一预设电压范围和所述第二预设电压范围之外时,维持所述第一可控开关、所述第二可控开关和所述第三可控开关的当前状态不变。S406. When the voltage signal collected by the second voltage sampling circuit is outside the first preset voltage range and the second preset voltage range, maintaining the first controllable switch and the second The current state of the control switch and the third controllable switch are unchanged.
由此可见,上述电源控制方法优先采用外部交流供电的方式,当外部交流电没有接入或接入的电压的范围不符合要求时,再采用由电池组供电的方式。从而有利于提高本申请实施方式的便携式逆变弧焊系统续航能力。It can be seen that the above power control method preferentially adopts an external AC power supply mode. When the range of the voltage that the external AC power does not access or access does not meet the requirements, the battery pack is used for power supply. Therefore, it is advantageous to improve the endurance of the portable inverter arc welding system of the embodiment of the present application.
在本申请一实施方式中,正常工作时,所述控制单元可通过全桥开关电路调节开关占空比以获得满足焊接需求的输出外特性。In an embodiment of the present application, in normal operation, the control unit may adjust the switching duty ratio through a full bridge switching circuit to obtain an output external characteristic that satisfies the welding requirement.
在本申请一实施方式中,所述交流电的电压可以为AC100V~130V或AC220~240V。所述电池组可以为锂电池组,所述电池组的电压为DC155V±20%或DC310V±20%。相应的,所述第一预设电压范围可以是DC310V±20%;所述第二预设电压范围可以是DC155V±20%。本申请实施方式的电池组采用DC155V,而不像常规技术采用DC48V的原因在于:更多情况下,如果采用DC48V,变压器需采用升压变压器才能满足焊接要求,如此会加大电子开关电路的电流应力,从而容易导致电子开关电路的元器件因严重 发热而损坏,从而大大缩短了其使用寿命。在另一实施方式中,所述电电池组可以为可拆卸的,以利于电池组的更换和维护。In an embodiment of the present application, the voltage of the alternating current may be AC100V-130V or AC220-240V. The battery pack may be a lithium battery pack having a voltage of DC 155V ± 20% or DC 310V ± 20%. Correspondingly, the first preset voltage range may be DC 310V±20%; and the second preset voltage range may be DC155V±20%. The battery pack of the embodiment of the present application adopts DC155V, unlike the conventional technology, which uses DC48V because: in more cases, if DC48V is used, the transformer needs to adopt a step-up transformer to meet the welding requirements, thus increasing the current of the electronic switch circuit. The stress, which is easy to cause the components of the electronic switch circuit to be damaged due to severe heat, greatly shortens the service life. In another embodiment, the battery pack may be detachable to facilitate replacement and maintenance of the battery pack.
结合图2或图3所示,在本申请一实施方式中,所述整流滤波电路可包括二极管D1、D2、D3、D4及电容C1。所述整流滤波电路将输入的交流电整形成平滑的直流电。其中,所述输入的交流电的电压例如为AC100V~130V或AC220~240V等。As shown in FIG. 2 or FIG. 3, in an embodiment of the present application, the rectifying and filtering circuit may include diodes D1, D2, D3, and D4 and a capacitor C1. The rectifying and filtering circuit integrates the input alternating current to form a smooth direct current. The voltage of the input alternating current is, for example, AC100V to 130V or AC220 to 240V.
结合图2或图3所示,在本申请一实施方式中,所述第一电压采样电路可包括电阻R1、电阻R2、电容C2和稳压二极管Z1。所述整流滤波电路的输出可先由电阻R1、电阻R2进行分压,再经过电容C2滤波后输入至所述控制单元的一个采样信号输入端,所述采样信号输入端例如可以为控制单元的模数转换(Analog-to-Digital Convert,简称AD)采集端口等。其中,稳压二极管Z1可用于限制电阻R1、阻R2分压后的电压不超过所述控制单元的采样信号输入端的最大允许电压,以防止损坏该采样信号输入端。As shown in FIG. 2 or FIG. 3, in an embodiment of the present application, the first voltage sampling circuit may include a resistor R1, a resistor R2, a capacitor C2, and a Zener diode Z1. The output of the rectifying and filtering circuit can be divided by the resistor R1 and the resistor R2, and then filtered by the capacitor C2 and input to a sampling signal input end of the control unit, and the sampling signal input terminal can be, for example, a control unit. Analog-to-Digital Convert (AD) acquisition port. The Zener diode Z1 can be used to limit the voltage of the resistor R1 and the resistor R2 to not exceed the maximum allowable voltage of the sampling signal input end of the control unit to prevent damage to the sampling signal input end.
结合图2或图3所示,在本申请一实施方式中,所述第二电压采样电路所述第二电压采样电路可包括电阻R3、电阻R4、电容C3和稳压二极管Z2。所述电池组的输出可先由电阻R3、电阻R4进行分压,再经过电容C3滤波后输入至所述控制单元的另一个采样信号输入端(例如控制单元的AD采集端口等)。类似的,稳压二极管Z2可用于限制电阻R3、电阻R4分压后的电压不超过所述控制单元的采样信号输入端的最大允许电压,以防止损坏该采样信号输入端。As shown in FIG. 2 or FIG. 3, in an embodiment of the present application, the second voltage sampling circuit of the second voltage sampling circuit may include a resistor R3, a resistor R4, a capacitor C3, and a Zener diode Z2. The output of the battery pack can be divided by the resistor R3 and the resistor R4, and then filtered by the capacitor C3 and input to another sampling signal input end of the control unit (for example, the AD acquisition port of the control unit, etc.). Similarly, the Zener diode Z2 can be used to limit the voltage of the resistor R3 and the resistor R4 from being divided by the maximum allowable voltage of the sampling signal input terminal of the control unit to prevent damage to the sampling signal input terminal.
结合图2或图3所示,在本申请一实施方式中,所述第一可控开关K1受控于所述控制单元,可用于切换交流电源作为供电电源。所述第一可控开关K1例如可以是直流接触器、直流继电器或其他可控的电子开关器件,如金属-氧化物半导体场效应晶体管(Metal-Oxide-Semiconductor Field-Effect Transistor,简称MOSFET)、双极结型晶体管(Bipolar Junction Transistor,简称BJT)、可控硅、绝缘栅双极型晶体管(Insulated Gate Bipolar Transistor,简称IGBT)等)。As shown in FIG. 2 or FIG. 3, in an embodiment of the present application, the first controllable switch K1 is controlled by the control unit and can be used to switch AC power as a power supply. The first controllable switch K1 can be, for example, a DC contactor, a DC relay or other controllable electronic switching device, such as a Metal-Oxide-Semiconductor Field-Effect Transistor (MOSFET). Bipolar Junction Transistor (BJT), thyristor, Insulated Gate Bipolar Transistor (IGBT), etc.
结合图2或图3所示,在本申请一实施方式中,所述第二可控开关K2,受控于所述控制单元,可用于切换电池组作为供电电源。类似的,所述第二可控开关K2也可以是直流接触器、继电器或其他电子开关器件,如IGBT、MOSFET、BJT、可控硅等,用于切换电池组作为供电电源。As shown in FIG. 2 or FIG. 3, in an embodiment of the present application, the second controllable switch K2 is controlled by the control unit and can be used to switch the battery pack as a power supply. Similarly, the second controllable switch K2 can also be a DC contactor, a relay or other electronic switching device, such as an IGBT, a MOSFET, a BJT, a thyristor, etc., for switching the battery pack as a power supply.
在本申请另一实施方式中,所述第一可控开关K1和第二可控开关K2还可以是单个可控开关的一组转换触点,如直流接触器、继电器的常闭、常开触点等。结合图2或图3所示,在本申请一示例性实施方式中,所述电子开关电路例如可以为全桥开关电路。 所述全桥开关电路可由开关管Q1、Q2、Q3、Q4组成,所述开关管可以是单管IGBT、MOSFET,也可以是集成式的IGBT模块。In another embodiment of the present application, the first controllable switch K1 and the second controllable switch K2 may also be a set of conversion contacts of a single controllable switch, such as a DC contactor, a normally closed, normally open relay. Contacts, etc. As shown in FIG. 2 or FIG. 3, in an exemplary embodiment of the present application, the electronic switch circuit may be, for example, a full bridge switch circuit. The full bridge switch circuit may be composed of switch tubes Q1, Q2, Q3, and Q4, and the switch tube may be a single tube IGBT, a MOSFET, or an integrated IGBT module.
结合图2所示,在本申请一示例性实施方式中,所述变压器切换电路可以包括第三可控开关K3和变压器T1。第三可控开关K3的公共端连接所述全桥开关电路的开关管Q2和Q4的结点,第三可控开关K3的常闭触点和常开触点分别连接变压器T1的初级绕组N1的两端,变压器T1的初级绕组N2一端与初级绕组N1连接,另一端连接开关管Q1和Q3的结点。变压器T1的次级绕组N3、N4串联,中间结点作为输出端负极,另外两端连接输出整流电路。通过切换第三可控开关K3的常闭、常开触点,可以改变变压器T1的初级绕组的匝数。如K3连接至A端,则回路中变压器T1的初级绕组由N1、N2串联组成,匝数是两者之和;如K3连接至B端,则回路中变压器T1的初级绕组单独由N2组成,匝数是N2的匝数。通过这种方式可根据供电电压的大小,来切换K3的状态,改变T1的初、次级匝数比,以此能够实现不同电源的应用。As shown in FIG. 2, in an exemplary embodiment of the present application, the transformer switching circuit may include a third controllable switch K3 and a transformer T1. The common end of the third controllable switch K3 is connected to the junction of the switch tubes Q2 and Q4 of the full bridge switch circuit, and the normally closed contact and the normally open contact of the third controllable switch K3 are respectively connected to the primary winding N1 of the transformer T1. At both ends, one end of the primary winding N2 of the transformer T1 is connected to the primary winding N1, and the other end is connected to the junction of the switching transistors Q1 and Q3. The secondary windings N3 and N4 of the transformer T1 are connected in series, the intermediate node is used as the negative terminal of the output terminal, and the other ends are connected to the output rectifier circuit. By switching the normally closed, normally open contacts of the third controllable switch K3, the number of turns of the primary winding of the transformer T1 can be varied. If K3 is connected to the A terminal, the primary winding of the transformer T1 in the loop is composed of N1 and N2 in series, and the number of turns is the sum of the two; if K3 is connected to the B terminal, the primary winding of the transformer T1 in the loop is composed of N2 alone. The number of turns is the number of turns of N2. In this way, the state of K3 can be switched according to the magnitude of the supply voltage, and the primary and secondary turns ratio of T1 can be changed, thereby enabling application of different power sources.
结合图3所示,在本申请另一实施方式中,所述变压器切换电路还可以由第三可控开关K3、变压器T1组成,变压器T1的初级绕组N1连接全桥开关电路的输出,次级绕组N2、N3串联,N2的一端连接第三可控开关K3的A端,N2、N3的中间结点连接第三可控开关K3的B端,N3的另一端和第三可控开关K3的公共端连接输出整流电路。这种方式是通过切换变压器T1的次级绕组的匝数来适应不同的供电电源,当K3连接至A端,次级绕组N2、N3串联输出,次级绕组匝数是两者之和;当K3连接至B端,次级绕组N3单独输出。这种方式也能实现多电源供电。As shown in FIG. 3, in another embodiment of the present application, the transformer switching circuit may further be composed of a third controllable switch K3 and a transformer T1. The primary winding N1 of the transformer T1 is connected to the output of the full bridge switching circuit, and the secondary The windings N2 and N3 are connected in series, one end of the N2 is connected to the A end of the third controllable switch K3, and the intermediate node of the N2 and N3 is connected to the B end of the third controllable switch K3, the other end of the N3 and the third controllable switch K3 The common terminal is connected to the output rectifier circuit. This method is to adapt to different power supply by switching the number of turns of the secondary winding of the transformer T1. When K3 is connected to the A terminal, the secondary windings N2 and N3 are output in series, and the number of turns of the secondary winding is the sum of the two; K3 is connected to the B terminal, and the secondary winding N3 is output separately. This way also enables multiple power supplies.
在本申请一示例性实施方式中,所述第三可控开关K3可以为直流接触器或继电器等,其具有至少一组常闭、常开触点。In an exemplary embodiment of the present application, the third controllable switch K3 may be a DC contactor or a relay or the like having at least one set of normally closed, normally open contacts.
结合图2所示,在本申请一实施方式中,所述整流输出电路可包括二极管D5、D6。二极管D5、D6可将变压器T1的次级绕组输出进行全波整流,次级绕组N3的输出端连接D5、次级绕组N4的输出端连接D6,二极管D5、D6的阴极连接在一起作为输出端正极。As shown in FIG. 2, in an embodiment of the present application, the rectified output circuit may include diodes D5 and D6. Diodes D5 and D6 can fully rectify the secondary winding output of transformer T1. The output of secondary winding N3 is connected to D5, the output of secondary winding N4 is connected to D6, and the cathodes of diodes D5 and D6 are connected together as output. pole.
结合图3所示,在本申请另一实施方式中,所述输出整流电路也可以包括由二极管D7、D8、D9、D10组成的桥式整流电路,其输入端分别连接第三可控开关K3的公共端和次级绕组N3的一端,D7、D8的阴极连在一起作为输出端正极,D9、D10的阳极连在一起作为输出端负极。As shown in FIG. 3, in another embodiment of the present application, the output rectifier circuit may further include a bridge rectifier circuit composed of diodes D7, D8, D9, and D10, and the input ends thereof are respectively connected to the third controllable switch K3. The common terminal and one end of the secondary winding N3, the cathodes of D7 and D8 are connected together as the positive terminal of the output terminal, and the anodes of D9 and D10 are connected together as the negative terminal of the output terminal.
在一些实施方式中,所述控制单元可以通过由电子元器件和逻辑元件(或逻辑电路) 等组成的硬件电路实现。In some embodiments, the control unit can be implemented by a hardware circuit composed of electronic components and logic elements (or logic circuits) or the like.
在另一实施方式中,更多情况下,所述控制单元可以为处理器。在一些实施方式中,所述处理器例如可以为微控制单元(Microcontroller Unit,简称MCU)(例如单片机等)、数字信号处理器(Digital Signal Processing,简称DSP)、数字信号控制单元(Digital Signal Controller,简称DSC)、可编程逻辑器件(Programmable Logic Device,简称PLD)、ARM(Acorn RISC Machine)处理器等可编程集成电路模块。In another embodiment, in more cases, the control unit may be a processor. In some embodiments, the processor may be, for example, a Microcontroller Unit (MCU) (such as a single chip microcomputer), a Digital Signal Processing (DSP), and a Digital Signal Controller (Digital Signal Controller). , referred to as DSC), programmable logic device (Programmable Logic Device, PLD), ARM (Acorn RISC Machine) processor and other programmable integrated circuit modules.
为了描述的方便,描述以上装置时以功能分为各种单元分别描述。当然,在实施本申请时可以把各单元的功能在同一个或多或硬件中实现。For the convenience of description, the above devices are described separately by function into various units. Of course, the functions of each unit can be implemented in the same or multiple or hardware when implementing the present application.
还需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的系统、方法、或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种系统、方法、或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的系统、方法、或者设备中还存在另外的相同要素。It should also be noted that the terms "comprising," "comprising," or "comprising" or any other variants are intended to encompass a non-exclusive inclusion, such that a system, method, or device that includes a plurality of elements includes not only those elements but also Other elements that are explicitly listed, or include elements inherent to such systems, methods, or equipment. An element defined by the phrase "comprising a ..." does not exclude the presence of additional equivalent elements in the system, method, or device including the element, without further limitation.
本说明书中的各个实施例均采用递进的方式描述,各个实施例之间相同相似的部分互相参见即可,每个实施例重点说明的都是与其他实施例的不同之处。尤其,对于方法实施例而言,由于其基本相似于系统实施例,所以描述的比较简单,相关之处参见系统实施例的部分说明即可。The various embodiments in the specification are described in a progressive manner, and the same or similar parts between the various embodiments may be referred to each other, and each embodiment focuses on the differences from the other embodiments. In particular, for the method embodiment, since it is basically similar to the system embodiment, the description is relatively simple, and the relevant parts can be referred to the description of the system embodiment.
以上所述仅为本申请的实施例而已,并不用于限制本申请。对于本领域技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原理之内所作的任何修改、等同替换、改进等,均应包含在本申请的权利要求范围之内。The above description is only an embodiment of the present application and is not intended to limit the application. Various changes and modifications can be made to the present application by those skilled in the art. Any modifications, equivalents, improvements, etc. made within the spirit and scope of the present application are intended to be included within the scope of the appended claims.

Claims (17)

  1. 一种便携式逆变弧焊系统,其特征在于,包括:A portable inverter arc welding system, comprising:
    依次耦合的整流滤波电路、第一电压采样电路和第一可控开关;a rectifying and filtering circuit, a first voltage sampling circuit and a first controllable switch coupled in sequence;
    依次耦合的电池组、第二电压采样电路和第二可控开关;a battery pack coupled in sequence, a second voltage sampling circuit, and a second controllable switch;
    依次耦合的电子开关电路、变压器切换电路和输出整流电路;所述电子开关电路的输入端分别与所述第一可控开关和所述第二可控开关耦合;An electronic switch circuit, a transformer switching circuit and an output rectifier circuit coupled in sequence; an input end of the electronic switch circuit is coupled to the first controllable switch and the second controllable switch, respectively;
    控制单元,用于获取所述第一电压采样电路和所述第二电压采样电路采集的电压信号,并根据所述电压信号控制所述第一可控开关、所述第二可控开关和所述变压器切换电路的工作状态。a control unit, configured to acquire a voltage signal collected by the first voltage sampling circuit and the second voltage sampling circuit, and control the first controllable switch, the second controllable switch, and the The working state of the transformer switching circuit.
  2. 如权利要求1所述的便携式逆变弧焊系统,其特征在于,所述变压器切换电路,包括第三可控开关和变压器;所述第三可控开关的公共端与所述电子开关电路的输出端连接,所述第三可控开关的第一选择端与所述变压器的第一初级绕组相连,所述第三可控开关的第二选择端与所述变压器的第二初级绕组相连,所述变压器的第一次级绕组和第二次级绕组分别与所述输出整流电路的输入端相连。The portable inverter arc welding system according to claim 1, wherein said transformer switching circuit comprises a third controllable switch and a transformer; a common end of said third controllable switch and said electronic switch circuit An output terminal is connected, a first selection end of the third controllable switch is connected to a first primary winding of the transformer, and a second selection end of the third controllable switch is connected to a second primary winding of the transformer, The first secondary winding and the second secondary winding of the transformer are each coupled to an input of the output rectifier circuit.
  3. 如权利要求1所述的便携式逆变弧焊系统,其特征在于,所述变压器切换电路,包括第三可控开关和变压器;所述第三可控开关的第一选择端与所述变压器的第一次级绕组相连,所述第三可控开关的第二选择端与所述变压器的第二次级绕组相连,所述第三可控开关的公共端与所述输出整流电路的输入端相连,所述变压器的第一初级绕组与所述电子开关电路的输出端相连。The portable inverter arc welding system of claim 1 wherein said transformer switching circuit comprises a third controllable switch and a transformer; said first selectable end of said third controllable switch and said transformer a first secondary winding connected, a second selected end of the third controllable switch being coupled to a second secondary winding of the transformer, a common end of the third controllable switch and an input of the output rectifier circuit Connected, the first primary winding of the transformer is coupled to the output of the electronic switching circuit.
  4. 如权利要求2或3所述的便携式逆变弧焊系统,其特征在于,所述根据所述电压信号控制所述第一可控开关、所述第二可控开关和所述变压器切换电路的工作状态,包括:A portable inverter arc welding system according to claim 2 or 3, wherein said controlling said first controllable switch, said second controllable switch and said transformer switching circuit in accordance with said voltage signal Working status, including:
    当所述第一电压采样电路采集的电压信号位于第一预设电压范围内时,依次控制所述第一选择端和所述第一可控开关处于闭合状态。When the voltage signal collected by the first voltage sampling circuit is within the first preset voltage range, the first selection end and the first controllable switch are sequentially controlled to be in a closed state.
  5. 如权利要求2或3所述的便携式逆变弧焊系统,其特征在于,所述根据所述电压信号控制所述第一可控开关、所述第二可控开关和所述变压器切换电路的工作状态,还包括:A portable inverter arc welding system according to claim 2 or 3, wherein said controlling said first controllable switch, said second controllable switch and said transformer switching circuit in accordance with said voltage signal Working status, also includes:
    当所述第一电压采样电路采集的电压信号位于第二预设电压范围内时,依次控制所述第二选择端和所述第一可控开关处于闭合状态。When the voltage signal collected by the first voltage sampling circuit is within the second preset voltage range, the second selection end and the first controllable switch are sequentially controlled to be in a closed state.
  6. 如权利要求2或3所述的便携式逆变弧焊系统,其特征在于,所述根据所述电 压信号控制所述第一可控开关、所述第二可控开关和所述变压器切换电路的工作状态,还包括:A portable inverter arc welding system according to claim 2 or 3, wherein said controlling said first controllable switch, said second controllable switch and said transformer switching circuit in accordance with said voltage signal Working status, also includes:
    当所述第一电压采样电路采集的电压信号位于第一预设电压范围和第二预设电压范围之外,且所述第二电压采样电路采集的电压信号位于所述第一预设电压范围内,依次控制所述第一选择端和所述第二可控开关处于闭合状态。When the voltage signal collected by the first voltage sampling circuit is outside the first preset voltage range and the second preset voltage range, and the voltage signal collected by the second voltage sampling circuit is located in the first preset voltage range The first selection end and the second controllable switch are sequentially controlled to be in a closed state.
  7. 如权利要求2或3所述的便携式逆变弧焊系统,其特征在于,所述根据所述电压信号控制所述第一可控开关、所述第二可控开关和所述变压器切换电路的工作状态,还包括:A portable inverter arc welding system according to claim 2 or 3, wherein said controlling said first controllable switch, said second controllable switch and said transformer switching circuit in accordance with said voltage signal Working status, also includes:
    当所述第一电压采样电路采集的电压信号位于第一预设电压范围和第二预设电压范围之外,且所述第二电压采样电路采集的电压信号位于所述第二预设电压范围内,依次控制所述第二选择端和所述第二可控开关处于闭合状态。When the voltage signal collected by the first voltage sampling circuit is outside the first preset voltage range and the second preset voltage range, and the voltage signal collected by the second voltage sampling circuit is located in the second preset voltage range The second selection end and the second controllable switch are sequentially controlled to be in a closed state.
  8. 如权利要求2或3所述的便携式逆变弧焊系统,其特征在于,所述根据所述电压信号控制所述第一可控开关、所述第二可控开关和所述变压器切换电路的工作状态,还包括:A portable inverter arc welding system according to claim 2 or 3, wherein said controlling said first controllable switch, said second controllable switch and said transformer switching circuit in accordance with said voltage signal Working status, also includes:
    当所述第一电压采样电路采集的电压信号位于第一预设电压范围和第二预设电压范围之外,且所述第二电压采样电路采集的电压信号位于所述第一预设电压范围和所述第二预设电压范围之外时,维持所述第一可控开关、所述第二可控开关和所述第三可控开关的当前状态不变。When the voltage signal collected by the first voltage sampling circuit is outside the first preset voltage range and the second preset voltage range, and the voltage signal collected by the second voltage sampling circuit is located in the first preset voltage range And maintaining the current state of the first controllable switch, the second controllable switch, and the third controllable switch unchanged while outside the second preset voltage range.
  9. 如权利要求2或3所述的便携式逆变弧焊系统,其特征在于,所述电子开关电路包括全桥开关电路。A portable inverter arc welding system according to claim 2 or 3, wherein said electronic switching circuit comprises a full bridge switching circuit.
  10. 一种采用权利要求1所述便携式逆变弧焊系统的电源控制方法,其特征在于,包括以下步骤:A power control method using the portable inverter arc welding system of claim 1, comprising the steps of:
    获取第一电压采样电路和第二电压采样电路采集的电压信号;Obtaining a voltage signal collected by the first voltage sampling circuit and the second voltage sampling circuit;
    根据所述电压信号控制第一可控开关、第二可控开关和变压器切换电路的工作状态。Controlling an operating state of the first controllable switch, the second controllable switch, and the transformer switching circuit according to the voltage signal.
  11. 如权利要求10所述的电源控制方法,其特征在于,所述变压器切换电路,包括第三可控开关和变压器;所述第三可控开关的公共端与所述电子开关电路的输出端连接,所述第三可控开关的第一选择端与所述变压器的第一初级绕组相连,所述第三可控开关的第二选择端与所述变压器的第二初级绕组相连,所述变压器的第一次级绕组和第二次级绕组分别与所述输出整流电路的输入端相连。The power supply control method according to claim 10, wherein said transformer switching circuit comprises a third controllable switch and a transformer; and a common end of said third controllable switch is connected to an output of said electronic switch circuit a first selectable end of the third controllable switch is coupled to a first primary winding of the transformer, and a second selected end of the third controllable switch is coupled to a second primary winding of the transformer, the transformer The first secondary winding and the second secondary winding are respectively connected to the input of the output rectifier circuit.
  12. 如权利要求10所述的电源控制方法,其特征在于,所述变压器切换电路,包括第三可控开关和变压器;所述第三可控开关的第一选择端与所述变压器的第一次级绕组相连,所述第三可控开关的第二选择端与所述变压器的第二次级绕组相连,所述第三可控开关的公共端与所述输出整流电路的输入端相连,所述变压器的第一初级绕组和第二初级绕组分别与所述电子开关电路的输出端相连。The power supply control method according to claim 10, wherein said transformer switching circuit comprises a third controllable switch and a transformer; said first selection end of said third controllable switch and said first time of said transformer a stage winding is connected, a second selection end of the third controllable switch is connected to a second secondary winding of the transformer, and a common end of the third controllable switch is connected to an input end of the output rectifier circuit The first primary winding and the second primary winding of the transformer are respectively connected to the output of the electronic switching circuit.
  13. 如权利要求11或12所述的电源控制方法,其特征在于,所述根据所述电压信号控制所述第一可控开关、所述第二可控开关和所述变压器切换电路的工作状态,包括:The power supply control method according to claim 11 or 12, wherein the operating state of the first controllable switch, the second controllable switch, and the transformer switching circuit is controlled according to the voltage signal, include:
    当所述第一电压采样电路采集的电压信号位于第一预设电压范围内时,依次控制所述第一选择端和所述第一可控开关处于闭合状态。When the voltage signal collected by the first voltage sampling circuit is within the first preset voltage range, the first selection end and the first controllable switch are sequentially controlled to be in a closed state.
  14. 如权利要求11或12所述的电源控制方法,其特征在于,所述根据所述电压信号控制所述第一可控开关、所述第二可控开关和所述变压器切换电路的工作状态,还包括:The power supply control method according to claim 11 or 12, wherein the operating state of the first controllable switch, the second controllable switch, and the transformer switching circuit is controlled according to the voltage signal, Also includes:
    当所述第一电压采样电路采集的电压信号位于第二预设电压范围内时,依次控制所述第二选择端和所述第一可控开关处于闭合状态。When the voltage signal collected by the first voltage sampling circuit is within the second preset voltage range, the second selection end and the first controllable switch are sequentially controlled to be in a closed state.
  15. 如权利要求11或12所述的电源控制方法,其特征在于,所述根据所述电压信号控制所述第一可控开关、所述第二可控开关和所述变压器切换电路的工作状态,还包括:The power supply control method according to claim 11 or 12, wherein the operating state of the first controllable switch, the second controllable switch, and the transformer switching circuit is controlled according to the voltage signal, Also includes:
    当所述第一电压采样电路采集的电压信号位于第一预设电压范围和第二预设电压范围之外,且所述第二电压采样电路采集的电压信号位于所述第一预设电压范围内,依次控制所述第一选择端和所述第二可控开关处于闭合状态。When the voltage signal collected by the first voltage sampling circuit is outside the first preset voltage range and the second preset voltage range, and the voltage signal collected by the second voltage sampling circuit is located in the first preset voltage range The first selection end and the second controllable switch are sequentially controlled to be in a closed state.
  16. 如权利要求11或12所述的电源控制方法,其特征在于,所述根据所述电压信号控制所述第一可控开关、所述第二可控开关和所述变压器切换电路的工作状态,还包括:The power supply control method according to claim 11 or 12, wherein the operating state of the first controllable switch, the second controllable switch, and the transformer switching circuit is controlled according to the voltage signal, Also includes:
    当所述第一电压采样电路采集的电压信号位于第一预设电压范围和第二预设电压范围之外,且所述第二电压采样电路采集的电压信号位于所述第二预设电压范围内,依次控制所述第二选择端和所述第二可控开关处于闭合状态。When the voltage signal collected by the first voltage sampling circuit is outside the first preset voltage range and the second preset voltage range, and the voltage signal collected by the second voltage sampling circuit is located in the second preset voltage range The second selection end and the second controllable switch are sequentially controlled to be in a closed state.
  17. 如权利要求11或12所述的电源控制方法,其特征在于,所述根据所述电压信号控制所述第一可控开关、所述第二可控开关和所述变压器切换电路的工作状态,还包括:The power supply control method according to claim 11 or 12, wherein the operating state of the first controllable switch, the second controllable switch, and the transformer switching circuit is controlled according to the voltage signal, Also includes:
    当所述第一电压采样电路采集的电压信号位于第一预设电压范围和第二预设电压 范围之外,且所述第二电压采样电路采集的电压信号位于所述第一预设电压范围和所述第二预设电压范围之外时,维持所述第一可控开关、所述第二可控开关和所述第三可控开关的当前状态不变。When the voltage signal collected by the first voltage sampling circuit is outside the first preset voltage range and the second preset voltage range, and the voltage signal collected by the second voltage sampling circuit is located in the first preset voltage range And maintaining the current state of the first controllable switch, the second controllable switch, and the third controllable switch unchanged while outside the second preset voltage range.
PCT/CN2018/112651 2017-12-08 2018-10-30 Portable inverter arc welding system and power control method thereof WO2019109759A1 (en)

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