WO2019104990A1 - Process device and method for curing and forming magnetic pole protective coating - Google Patents

Process device and method for curing and forming magnetic pole protective coating Download PDF

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Publication number
WO2019104990A1
WO2019104990A1 PCT/CN2018/090375 CN2018090375W WO2019104990A1 WO 2019104990 A1 WO2019104990 A1 WO 2019104990A1 CN 2018090375 W CN2018090375 W CN 2018090375W WO 2019104990 A1 WO2019104990 A1 WO 2019104990A1
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WO
WIPO (PCT)
Prior art keywords
fluid medium
adhesive
pressure
magnetic pole
annular
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PCT/CN2018/090375
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French (fr)
Chinese (zh)
Inventor
马盛骏
Original Assignee
北京金风科创风电设备有限公司
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Publication of WO2019104990A1 publication Critical patent/WO2019104990A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/12Impregnating, heating or drying of windings, stators, rotors or machines

Definitions

  • the present disclosure relates to the field of wind turbine technology, and more particularly to a process equipment and method for rotor pole protection coating curing of large wind turbines.
  • the large outer-drive permanent magnet wind turbine outer rotor of the prior art is formed by fixing a permanent magnet pole piece to the rotor yoke wall.
  • the outer rotor permanent magnet motor includes a stator core 30 disposed on a stator main shaft, and a rotor 40 disposed on the outer circumference of the stator core 30.
  • the rotor 40 includes a rotor yoke 41, a bead 42 and a magnetic pole 43.
  • the yoke 41 is generally of a cylindrical structure, and after the bead 42 is attached to the inner peripheral wall of the yoke 41 by a fastener such as a bolt 44 penetrating inward from the radially outer side of the yoke 41, the magnetic pole 43 is pushed adjacently. Between the strips 42.
  • the cross-section of the bead 42 is trapezoidal so that the magnetic poles 43 can be secured between adjacent beadings 42 by the bevel of the bead 42 against the side walls of the magnetic poles 43.
  • the exposed portion of the head of the bolt 44 in contact with the air is protected by a sealant filling cover, between the magnetic pole 43 and the magnetic pole 43, between the magnetic pole 43 and the bead 42, the gap between the magnetic pole 43 and the yoke 41, and the magnetic pole 43.
  • the surface of the bead 42 is filled with a potting resin to form a protective coating 45 to protect the magnetic poles 43.
  • Figure 3 shows a rotor 40 of another configuration.
  • the bolt 44 penetrates into the bead 42 and the yoke 41 from the inner surface of the yoke 41 in the radially outward direction, thereby fixing the bead 42 to the inner wall of the yoke 41.
  • the pole guard coating 45 covers the exposed head of the bolt 44 while covering the pole 43 and the bead 42.
  • the magnetic pole of the permanent magnet motor is more susceptible to oxidation and electrochemical corrosion in the hot and humid environment, and the iron and bismuth in the neodymium iron boron are caused to cause changes in magnetic properties or even magnetic pole damage.
  • a protective coating 45 is usually formed on the surface of the magnetic pole by a resin to isolate the magnetic pole from the outside and protect the magnetic pole 43.
  • the vacuum infusion process apparatus includes a vacuum bag 50, a vacuum pump 53, a resin tank 54, a suction line 55, an extraction line 56, and a resin collection tank 57.
  • a filling cavity is formed between the vacuum bag 50 and the inner wall of the yoke 41, that is, the adhesive, the bead 42, the magnetic pole 43, the inner surface of the yoke 41, and the reinforcing fiber cloth 51 are bonded and solidified into a single bond.
  • Mixing space A bead 42, a magnetic pole 43, and a reinforcing fiber cloth 51 laid on the surface of the bead 42 and the magnetic pole 43 are covered inside the perfusion cavity.
  • An inlet is opened in the lower portion of the filling cavity and connected to the suction line 55, and an outlet connection lead-out line 56 is opened in the upper portion of the filling cavity.
  • the filling cavity is evacuated by a vacuum pump 53 to compact the reinforcing fiber cloth 51 on the surface of the bead 42 and the magnetic pole 43, and the adhesive (resin added with a curing agent) is vacuum-infused into the cavity.
  • the resin enters from the resin tank 54 from the lower end of the pouring cavity along the suction line 55, and impregnates the gap between the fiber-reinforced fiber cloth 51, the filling magnetic pole 43 and the bead 42 and the inner wall of the yoke 41 while flowing in the axial direction toward the other end.
  • the agent mixing space is heated to cure the adhesive, so that the adhesive forms a resin-based reinforcing material protective coating 45 on the surface of the magnetic pole 43 while filling the respective voids and slits.
  • an adhesive mold 60 is further provided inside the yoke 41 of the rotor.
  • the bonding mold 60 is located radially inward of the vacuum bag 50, and maintains a predetermined gap with the magnetic poles 43, thereby controlling the amount of the adhesive to be poured and the thickness of the protective coating 45.
  • the protective coating 45 provides a good protection to the magnetic pole components to a certain extent, the magnetic poles 43 are isolated from the external moisture.
  • the moisture of the surrounding environment can cause chemical changes in the reinforcing fibers and the adhesive matrix in the protective coating 45, causing the performance of the reinforcing fibers and the adhesive matrix to decrease, and the moisture can enter the protective coating by diffusion.
  • the interface between the layer 45 and the bead 42 and the yoke 41 causes peeling of the bonding interface, resulting in a decrease in mechanical properties of the material.
  • the adhesive will shrink in an environment where temperature and humidity change, resulting in mismatch deformation and mismatch stress, affecting deformation of the structure of the protective coating 45 and damage of the material.
  • the magnetic pole 43 is interposed between the adjacent two pieces of the bead 42 by the magnetic pulling force of the radial pulsation of the motor stator armature and the torque of the inner wall of the yoke 41.
  • the simple vibration becomes turbulent, which further exacerbates the peeling of the bonding interface between the magnetic pole 43 and the adhesive, peeling off the protective coating, and breaking.
  • the magnetic pole protection coating 45 is broken, the breathing phenomenon occurs rapidly, the wet air and the salt mist cause corrosion to the magnetic pole, the size of the magnetic pole 43 changes, the magnetic pole 43 loosens, and the magnetic pole strip 42 jumps out under the action of the radial magnetic pulling force.
  • the gap between the generator rotor 40 and the stator 30 is entered, the relative movement of the stator 30 and the rotor 40 of the motor is prevented, the insulation of the magnetic pole and the stator is destroyed, and the motor is scrapped, causing great loss.
  • the performance of the protective coating 45 directly determines the service life of the wind power generator, and the temperature of the vacuum infusion process and the curing process of the adhesive directly affects the performance of the protective coating 45.
  • the glue injection port is disposed at a lower portion of the vacuum bag, and the vacuum pump suction port is disposed at an upper portion of the vacuum bag, and after the vacuum bag is evacuated, the glue liquid in the glue bottle is filled. It will enter the vacuum bag under the action of negative pressure and seep from the lower part to the upper part.
  • the internal and external pressure difference in the lower portion of the vacuum bag is smaller than the internal and external pressure difference in the upper portion of the vacuum bag, thereby causing a certain hindrance to the flow of the adhesive from the bottom to the top.
  • the adhesive lacks the bleeding force in the radial direction, it is difficult to enter the narrow gap between the magnetic pole 43, the bead 42, and the yoke 41, and in particular, it is difficult to pass the magnetic pole 43 and the bead 42 into the magnetic pole 43 and the yoke 41.
  • the gap between the two the gap between the magnetic pole 43 and the yoke 41 is formed, which becomes a safety hazard of the magnetic pole falling off. Therefore, the prior art adhesive does not sufficiently permeate and wet the bonded solid surface.
  • Fig. 5 shows a prior art process equipment for bonding and curing a magnetic pole protective coating.
  • the far yoke electric heating device is used to radiate the rotor yoke 41 from the outer surface of the rotor. After heating, the rotor yoke 41 is heated, and then the adhesive mixing space 4 is heated by heat conduction to cure the adhesive.
  • Fig. 6 shows another process equipment used in the prior art for bonding and curing a magnetic pole protective coating.
  • the process is equipped with a closed-type hot air circulation heating furnace, and by using a far-infrared radiant heater as a heat source, the outer surface of the cylindrical wall of the yoke 41 of the rotor and the outer surface of the bonding mold 60 are subjected to convective heat transfer of the hot air. Heat exchange with far infrared radiation.
  • the process apparatus controls the temperature of the adhesive mixing space by simultaneously controlling the temperature of the outer surface of the cylindrical wall of the rotor yoke 41 and the temperature of the outer side of the bonding mold 60, which is relatively uniform compared with the process apparatus shown in FIG.
  • the adhesive mixing space 4 is heated, but there are still defects such as uneven heating temperature of the adhesive mixing space and large heat consumption.
  • the prior art heating apparatus there are a plurality of components which are not required to be heated, and a large amount of heat is absorbed, for example, a member supporting the rotor of the tapered support frame 2, the bonding mold 60, and the like.
  • the large amount of heat absorption of these components causes unnecessary consumption and waste of heat.
  • the present disclosure provides a process apparatus for bonding and curing a permanent magnet component protective coating to promote the seepage and infiltration of the adhesive on the surface of the bonded object.
  • the curing stage makes the heating temperature of the adhesive uniform and uniform, solidifies at a better curing temperature, reduces the internal stress of the protective coating, reduces the heat consumption during the heating process, and reduces the process cost.
  • the present disclosure provides a process apparatus and method for magnetic pole protective coating solidification molding, which solves the problem that the anti-corrosion protective coating forming process of the permanent magnet motor magnetic pole is heated in the 360 degree range, the magnetic pole and the yoke height direction Heat consistency issues.
  • a process apparatus for solidifying a magnetic pole protective coating of a motor rotor the motor rotor including a yoke and a magnetic pole fixedly mounted on a diameter of the yoke
  • the surface of the magnetic pole is covered with a vacuum bag for forming an adhesive mixing space in which the adhesive is mixed with the magnetic pole and the yoke and solidified
  • the process equipment includes An energy transfer system
  • the first energy transfer system includes: a first limiting support member facing the first surface of the yoke, spaced apart from the magnetic pole by a predetermined distance to form a first receiving space; the first elastic cavity a body member, which is a flexible sealing cavity, disposed on the first limiting support member and located in the first receiving space; a first fluid medium supply system communicating with the first elastic cavity member for Supplying a pressurized fluid medium or a pressurized heating fluid medium to the first elastic cavity member to cause the first elastic cavity member to press an adhesive impregna
  • a process apparatus for curing an adhesive layer is provided, the adhesive layer being coated on a first surface of a component, the process apparatus including a first energy transfer
  • the first energy transfer system includes: a first limiting support member; the first elastic cavity member being a flexible closed cavity disposed on the first limiting support member facing the component a surface; a first fluid medium supply system in communication with the first elastomeric cavity member for supplying a pressurized fluid medium or a pressurized heating fluid medium to the first elastomeric cavity member to compress the bond a primer layer; wherein the first elastomeric cavity component includes a plurality of channels in parallel, the plurality of channels being in communication with the first fluid medium supply system, respectively.
  • a method for solidifying a magnetic pole protective coating for a rotor of a motor the method being divided into a vacuum infusion process, a pressurized percolation process, a heat curing process, and a cooling and stress according to a process time.
  • a relaxation process comprising a vacuum infusion process and a pressurized percolation process, and comprising the steps of: performing the vacuum infusion process, injecting an adhesive into the vacuum bag by a vacuum infusion process; performing the pressurized percolation process Filling the first elastic cavity member with a pressurized fluid medium by the first fluid medium supply system, so that the first elastic cavity member flexibly presses the adhesive in the vacuum bag; The heat curing process is performed, and the adhesive mixing space is heated to cure the adhesive; the cooling and stress relaxation processes are performed to gradually cool the adhesive mixing space to room temperature.
  • the goal of uniformizing the temperature rise control of the magnetic pole protection molding and uniformizing the temperature distribution is achieved, so that the stress of the magnetic pole protection layer itself is eliminated, the molding quality is ensured, and the peeling and fracture caused by the stress during the later use process are reduced.
  • the magnetic pole protection layer breaks, the breathing phenomenon occurs rapidly, and the wet air and salt spray cause corrosion.
  • the size of the magnetic steel changes, and it will jump out of the magnetic pole under the magnetic pole strip and enter the air gap to prevent the relative motion of the motor stator and rotor. Destroy the magnetic pole and stator insulation, the motor is scrapped. In addition to the direct cost, the cost of replacing the motor is several hundred thousand yuan.
  • the pressure-bonding operation promotes the impregnation of the fibers by the liquid binder, the surface of the impregnated magnetic steel and the surface of the yoke, the seepage of the gap, and the optimization of the curing process, providing thermal curing safety and reducing the risk of magnetic pole loss.
  • FIG. 1 is a schematic structural view of an outer rotor of a permanent magnet motor in the prior art
  • Figure 2 is a partial structural view of the outer rotor of Figure 1;
  • FIG. 3 is a partial structural schematic view of another rotor structure in the prior art
  • FIG. 4 is a schematic view of a vacuum infusion system for forming a magnetic pole protective coating in the prior art
  • FIG. 5 and FIG. 6 are schematic views of a prior art heating device for bonding and curing a magnetic pole protective coating
  • FIG. 7-12 are schematic views of a process apparatus for magnetic pole protective coating bonding curing molding according to a first exemplary embodiment of the present disclosure
  • FIG. 13 is a schematic diagram of a sensor arrangement in an elastic cavity component in accordance with an exemplary embodiment of the present disclosure
  • FIG. 14 is a schematic diagram of a pressure curve and a magnetic pole guard coating temperature profile in a process of forming a magnetic pole protective coating using a process apparatus according to an embodiment of the present disclosure
  • FIG. 15 is a schematic view of a process apparatus for magnetic pole protective coating bonding curing molding according to a second exemplary embodiment of the present disclosure
  • Figure 16 is a schematic view of step pressurization using a process apparatus according to a second embodiment of the present disclosure.
  • 17 is a schematic view of step relief using a process apparatus according to a second embodiment of the present disclosure.
  • 2-stator bracket 4-adhesive mixing space; 30-stator core; 40-rotor; 41-yoke; 42-pressing strip; 43-magnetic pole; 44-bolt; 45-magnetic pole protective coating; Bag; 53-vacuum pump; 54-resin tank; 55-suction line; 56-extraction line; 57-resin collection tank; 60-bonding mold;
  • 600-fluid medium supply system 610-compressor; 620-heater; 630-first connecting pipe; 640-fluid conveying line; 650-fluid recovery line 650; 660-bypass line; 641-first Valve; 651-second valve; 652-third valve; 631-fourth valve; 661-fifth valve; 662-sixth valve; 642-first pressure gauge; 653-second pressure gauge; 645-split Pipe; 655-return mother pipe; 7, 9, 11, 13, 15, 17-split pipe valve; 6, 8, 10, 12, 14, 16, 18-return pipe valve.
  • the process equipment for the magnetic pole protective coating solidification molding may include a first energy transfer system for heating the adhesive mixing space from the inner side (magnetic pole side) of the rotor and the outer side of the rotor (the yoke side) a second energy transfer system that heats the adhesive mixing space.
  • the process apparatus for protective coating curing molding may include only a first energy transfer system for pressurizing the adhesive mixing space from one side, and may also include The adhesive mixing space is subjected to pressure heating of the first energy transfer system and the second energy transfer system.
  • the second energy transfer system may heat the rotor yoke by using a heating fluid medium circulating in the elastic medium space in the same or similar manner as the first energy transfer system, or may be Various heating methods known in the art, such as radiant heating, electromagnetic induction heating, electrically heated film heating, and the like.
  • the process apparatus is not limited to the protective coating solidification molding process applied to the outer rotor, and may also be used for the protective coating solidification molding process of the inner rotor.
  • the protective coating curing process for the rotor of the motor it can be applied to any similar situation in which the adhesive is cured.
  • the adhesive layer is heated.
  • the process apparatus of the present disclosure has no limitation on the surface shape of the protective coating cured molding except for the cylindrical rotor of the embodiment of the present disclosure, because the elastic cavity member of the present disclosure is flexible and thus conformal, thereby It can be used to form a protective coating on the surface of various irregularly shaped or regularly shaped components.
  • a magnetic pole protective coating curing forming of an outer rotor is taken as an example to describe a process apparatus for magnetic pole protective coating solidification molding according to an embodiment of the present disclosure, and is described in detail for the inner side (magnetic pole side) pair of the outer rotor.
  • the first energy transfer system for pressurized heating of the adhesive mixing space Compared with the prior art process equipment, the process equipment according to the embodiment of the present disclosure dispenses with the bonding mold 60, and no longer indirectly heats the adhesive mixing space by the bonding mold 60, but uses annular elasticity.
  • the compressed medium cavity member flexibly squeezes the vacuum bag and heats the adhesive mixing space with a circulating flowing heated fluid medium.
  • FIGS. 7-12 are schematic illustrations of process equipment for magnetic pole protective coating cure forming in accordance with an embodiment of the present disclosure.
  • the rotor 40 is placed vertically in the axial direction, for example, vertically on a horizontal work plane, and the magnetic poles 43 are fixed to the inner surface of the yoke 41 of the rotor by a bead 42.
  • a vacuum bag (not shown) is applied to the outer surface of the magnetic pole 43 to form an adhesive infusion cavity.
  • the first limit support member 100 is disposed at a predetermined radial inner side of the magnetic pole 43, and the first elastic cavity member 200 is disposed between the first limit support member 100 and the magnetic pole 43.
  • the first limit support member 100 is a rigid member for supporting and holding the first elastic cavity member 200. When the pressurized fluid medium is filled into the first elastic cavity member 200, the first elastic cavity member 200 is expanded to flexibly squeeze the vacuum bag tightly.
  • the first limiting support member 100 is annular, and forms an annular gap, that is, a first receiving space, with the magnetic pole 43 to reserve a mounting and expanding space for the annular first elastic cavity member 200.
  • the first limiting support member 100 may be made of a material having a low heat transfer coefficient. For example, a wooden board, a hard plastic plate or the like may be used to prevent heat from being transmitted radially outward.
  • a heat insulating material may be applied outside the limit support member 100 to further increase the heat insulating performance.
  • the first limit support member 100 may also be formed by a rigid skeleton and filled with a heat insulating material.
  • the first limit support member 100 may be divided into at least two pieces in the circumferential direction, preferably divided into four pieces.
  • a modular joint can be formed between two adjacent sheets.
  • limit platens 110 and 120 may be provided at the upper and lower ends of the annular gaps to limit axial outward expansion and heat transfer of the first elastic cavity member 200.
  • the outer periphery of the first limiting support member 100 is a convex surface, and the first elastic cavity member 100 is disposed at The first limit support member 100 is on the outer circumferential surface.
  • the first elastic cavity member 200 is disposed on the inner circumferential surface of the first limit support member 100.
  • at least one of the first limiting support member 100 and the limit pressing plates 110 and 120 may be made of a transparent material to facilitate observation of the flow distribution state of the adhesive and the adhesive curing state.
  • the first elastic cavity member 200 may be a sealed bag made of flexible rubber or flexible plastic, disposed in the first receiving space between the limiting support member 100 and the vacuum bag.
  • the first elastic cavity member 200 may have a first side wall 210 and a second side wall 220.
  • the first side wall 210 is a radially outer side wall for contacting the vacuum bag laid on the magnetic pole 23 to squeeze the vacuum bag. Adhesive.
  • the second side wall 220 is a radially inner side wall that is in contact with the surface of the first limiting support member 100.
  • the first elastic cavity component 200 can be supported by the first limit support component 100.
  • the first elastic cavity member 200 may be filled with a pressurized fluid medium of a predetermined temperature, such as air, water, oil, or the like.
  • the first elastic cavity member 200 can be in flexible contact with the rigid surface of the vacuum bag, and the adhesive in the vacuum bag is flexibly squeezed.
  • the adhesive is diffused so as to sufficiently enter the gap between the magnetic pole 43 and the magnetic pole 43, the gap between the magnetic pole 43 and the bead 42, the gap between the magnetic pole 43 and the yoke 41, and the gap between the bead 42 and the yoke 41.
  • the surface of the bonded solid is fully wetted and impregnated, and fully mixed with the laid reinforcing fiber cloth.
  • the thickness of the adhesive is uniform over the entire surface of the magnetic pole.
  • the first elastic cavity member 200 is made of a flexible rubber material (for example, PVDF) or a plastic material
  • a sensing member such as a temperature sensor 510, a piezoelectric sensor 520, or the like may be embedded in the first elastic cavity member 200 to Detect fluid medium temperature and pressure.
  • the temperature sensor 510 and the piezoelectric sensor 520 disposed at different positions may be connected to the controller 500 through a data bus to transmit a temperature signal and a pressure signal to the controller 500, thereby integrally controlling heating temperatures and pressures of different portions.
  • the first elastic cavity member 200 may be entirely made of a PVDF material to easily form the piezoelectric sensor 520. However, in order to save cost, it is also possible to provide the PVDF material only at a position where the piezoelectric sensor 520 needs to be disposed, and the other portion is made of a lower cost rubber or plastic.
  • the interior space of the first resilient cavity component 200 can be a single annular cavity, i.e., the interior space is not separated.
  • the inner cavity of the first elastic cavity member 200 may also be partitioned into a plurality of annular passages 240 by the divider strip 230.
  • the spacer tape 230 may be a ribbed flexible tape having a certain flexibility, and the two sides are respectively connected to the first side wall 210 and the second side wall 220 of the elastic cavity member 200.
  • the plurality of annular passages 240 may be independent of each other or may be in communication with each other. In other words, each of the channels 240 may be connected in parallel to each other or may be connected in series.
  • FIGS. 7-14 illustrate an example of the series connection of the various channels of the first elastomeric cavity component 200.
  • FIG. 15 shows an example in which the respective passages of the first elastic cavity member 200 are connected in parallel.
  • a process apparatus according to a first embodiment of the present disclosure will be described in detail with reference to FIGS. 7-14.
  • a spiral fluid medium passage wound around the outer side wall of the first limit support member 100 may be formed.
  • the fluid medium passage may be coiled from the bottom to the top in a substantially spiral shape.
  • each layer of the channel extends upward at a certain oblique angle, and thus not all are at the same height.
  • each layer of channels can also be coiled one turn along the same height, and then the exit of the layer of channels is connected to the inlet of the adjacent channel.
  • a fluid medium inlet may be formed at the bottom of the first elastomeric cavity component 200, and a fluid medium outlet may be formed at the top of the first elastomeric cavity component 200 such that the fluid medium enters the helical fluid medium from the bottom of the first elastomeric cavity component 200.
  • the passage which is wound around the surface of the magnetic pole 43 from the bottom to the top, flows out from the upper portion of the first elastic cavity member 200.
  • the inner space of the first elastic cavity member 200 may be divided into a spiral-shaped fluid medium passage that is connected in series by the separator belt 230 spirally spiraling in the axial direction of the rotor in the first elastic cavity member 200.
  • the first elastic cavity member 200 is maintained at the pre-expansion initial position, that is, the broken line position 250 shown in FIG.
  • the pre-expansion initial position is also shown in FIG. 12, indicated by reference numeral 250.
  • the first elastic cavity member 200 is filled with the pressurized fluid medium or the pressurized heated fluid medium, the first elastic cavity member 200 is filled with the annular expansion and contraction space, and is in contact with the vacuum bag covering the adhesive layer, thereby Energy is transferred to the adhesive mixing space in a 360° direction.
  • the fluid medium charged into the first elastic cavity member 200 may be a liquid or a gas.
  • the pole protection coating curing process apparatus includes a first thermal fluid medium supply system 600 for supplying a pressurized fluid medium or a pressurized heated fluid medium to the first elastic chamber part 200.
  • the first fluid medium supply system 600 can include a fluid medium pressurizer for pressurizing a fluid medium and a heater for heating the fluid medium.
  • the press may be a liquid pressure pump.
  • the press may be a compressor.
  • FIG. 10 shows a first fluid medium supply system.
  • the fluid medium supply system 600 includes a compressor 610, a heater 620, a first connecting line 630, a fluid delivery line 640, a fluid recovery line 650, and a bypass line 660.
  • Compressor 610 is used to deliver pressurized air to first elastomeric cavity component 200.
  • the pressurized air is returned to the compressor 610 through the fluid recovery line 650 after circulating in the first elastomeric cavity component 200.
  • the pressurized air of the compressor 610 can flow to the heater 620 through the first connecting line 630, and the heater 620 supplies the pressurized air to the first elastic cavity member 200 after heating to a predetermined temperature.
  • the bypass line 660 is connected between the inlet and the outlet of the heater 620.
  • the pressurized gas can be directly supplied from the compressor 610 to the elastic through the bypass line 660. In the cavity member 200.
  • a first valve 641 that controls the passage of the fluid path is provided on the fluid supply line 640.
  • the first valve 641 can be an electrically controlled valve.
  • a second valve 651 that controls the passage of the fluid path may be disposed on the fluid recovery line 650, and the second valve 651 may be an electrically controlled valve.
  • a third valve 652 may be disposed on the inlet side of the compressor 610, and the external air may be supplied to the compressor 610 by opening the third valve 652.
  • the third valve 652 can be an electrically controlled valve.
  • the fourth valve 631 is disposed on the first connecting line 630 to control the on and off of the fluid path between the compressor 610 and the heater 620.
  • the fifth valve 661 and the sixth valve 662 are disposed on the bypass line 660 to control the on and off of the bypass line 660.
  • a first pressure gauge 642 and a first temperature sensor 643 may also be disposed on the fluid supply line 640 for detecting the pressure and temperature of the supplied air, respectively.
  • a second pressure gauge 653 may also be provided in the fluid recovery line 650 for detecting the pressure of the returning air.
  • the first fluid medium supply system 600 When the pressurized gas is supplied into the first elastic cavity member 200 after completion of the vacuum infusion of the adhesive, the first fluid medium supply system 600 according to an embodiment of the present disclosure may be turned on to supply the pressurized air to the first elasticity. In the cavity member 200. When the air is filled and filled with the first elastic cavity member 200, it occupies an annular expansion and contraction space reserved between the first limit support member 100 and the adhesive layer. The radially inward expansion of the first resilient cavity component 200 is blocked by the first limit support component 100, and the radially outward expansion elastically compresses the vacuum bag. The first elastic cavity member 200 is in intimate contact with the vacuum bag to compress the vacuum bag.
  • the adhesive is vacuum-infused into the adhesive pouring cavity, due to the action of gravity, there is usually a case where the lower adhesive is thick and the upper adhesive is thin.
  • the adhesive near the glue injection opening is generally thick, while the adhesive is relatively thin at a location away from the glue injection opening. Since the air gap between the rotor and the stator is usually only a few millimeters, the thickness of the magnetic pole protective coating is very strict. If it is too thick, it will cause friction between the magnetic pole protective coating and the outer surface of the stator, and damage the protective cover. The layer even caused the entire motor to be scrapped. Therefore, although the vacuum infusion process is completed, the thickness of the different positions of the adhesive does not satisfy the process requirements for forming the rotor.
  • the adhesive at this time may not sufficiently enter the gap between the magnetic pole 43, the yoke 41, and the bead 42, and is not sufficiently wetted and impregnated onto the surface of the bonded solid, and cannot be bonded and bonded. Bonding is formed between the solid surfaces.
  • a portion of the gas may be pre-charged in the first elastomeric cavity component 200 such that the first elastomeric cavity component 200 can be fully filled after the compressor 610 is turned on.
  • the fluid medium inlet is disposed at a lower portion of the first elastic cavity member 200, and the pressurized gas is charged from the lower layer, and the lower adhesive is first squeezed to drive the excess adhesive upward.
  • the pressurized gas rises layer by layer from the lower portion of the passage around the inner side wall of the magnetic pole 23, thereby driving the adhesive layer by layer upward to achieve uniform application of the adhesive on the surface of the magnetic pole 23.
  • the first valve 641, the third valve 652, and the fourth valve 631 may be opened to close the other valves.
  • External air is introduced into the compressor 610 through the third valve 652, and the air pressurized by the compressor 610 directly enters the first elastic cavity member 200 through the bypass pipe 660.
  • the gas passes through the heater 620, the fluid resistance is large and the time is long, so that the response time of the fluid pressure changes slowly. Therefore, when it is required to instantaneously fill the elastic cavity member 200 with air, the gas can be directly charged into the first elastic cavity member 200 from the compressor 610 through the bypass line 660, thereby avoiding the heater having a large flow resistance. 620.
  • the first elastic cavity member 200 may press the adhesive at a constant pressure or may press the adhesive with a pulsating pressure. In order to promote the flow and diffusion of the adhesive, the pressure of the pressurized gas to be charged may be periodically changed. Therefore, the first fluid medium supply system 600 operates in a pressure swing manner such that the first elastic cavity member 200 presses the adhesive in a fluctuating manner.
  • Figure 12 shows a schematic view of the first elastomeric cavity component 200 applying pressure to the adhesive layer.
  • the pressure of the charged gas may be increased by controlling the compressor 610, and the internal pressure of the elastic chamber member 200 may be reduced by operating the third valve 652 to release a certain amount of gas outward.
  • the fourth valve 631 can be closed, and the fifth valve 661 and the sixth valve 662 on the bypass line 660 are opened, so that the pressurized gas does not pass through the heater 620, but directly enters through the bypass line 660.
  • an instantaneous change in pressure is achieved to improve the extrusion and repellent effect on the adhesive.
  • the cavity in the first elastic cavity member 200 is divided into a multi-layered passage by the separation tape 230.
  • the multi-layer channels are connected in series to form a single fluid medium channel.
  • the divider strip 230 can be a flexible ribbed strip that is joined to the first side wall 210 and the second side wall 220, respectively.
  • the separation strip 230 is repeatedly bent and deformed in different directions, which may exacerbate damage of the separation strip 230 to be detached from the side walls of the first elastic cavity member 200. Therefore, in order to reduce the tear caused by the instantaneous impact on the separation strip 230, some voids are formed in the separation strip 230, so that a part of the air enters the channel with relatively low pressure from the channel with high pressure, and the moment on both sides of the separation strip 230 is reduced. Pressure difference.
  • FIG. 7 shows an example in which the aperture is opened at a position where the separation strip 230 is connected to the first side wall 210.
  • FIG. 8 shows an example in which the pores start at a position where the separator tape 230 is joined to the second side wall 220.
  • the aperture may be opened at any position of the separation strip 230, for example, in the middle of the separation strip 230.
  • the shape of the apertures 240 is preferably circular to avoid local stresses that are excessively cracked.
  • the process apparatus for magnetic pole protective coating solidification molding may further include a second energy transfer system for heating the outer circumferential surface of the yoke 41.
  • the second energy transfer system can include a second resilient cavity component 300 and a second limit support component 400.
  • the second limiting support member 400 has a cylindrical shape and is disposed on the outer circumference of the rotor 40 to form an annular gap with the outer circumferential surface of the rotor 40, that is, the second accommodation space, and the second elastic cavity member 300 is disposed at the Two accommodation spaces.
  • the second energy transfer system may also include a second fluid medium supply system (not shown) to charge the second elastomeric cavity component 300 with heated pressurized gas.
  • the second energy transfer system may also A second compressor (not shown) is included to charge the second elastomeric cavity member 300 with heated pressurized gas.
  • Limiting platens 410 and 420 may also be provided at both ends of the annular gap to limit axial outward expansion and heat transfer of the second resilient cavity component 200. Since the cylindrical wall of the yoke 41 does not need to be subjected to wave pressure. Therefore, in addition to the fluctuating pressurization, the second energy transfer system can be similar to the configuration of the first energy transfer system, and the second energy transfer system will not be described in detail herein for the sake of brevity of the description.
  • the first elastic cavity member 200 and the second elastic cavity member 300 may each be made of flexible rubber or flexible plastic, and may be embedded with the temperature sensor 510 and the pressure sensor 520, and through the data bus.
  • the controller 500 is coupled to communicate pressure signals and temperature signals to the controller 500 for overall monitoring and control of pressure and temperature.
  • the pressure signal deviation corresponds to the thickness deviation of the magnetic pole protection coating.
  • the low pressure corresponds to the thickness of the magnetic pole protection coating. When the pressure is large, the thickness of the magnetic pole protection coating is small.
  • the relationship between pressure signal deviation and thickness deviation can be established as an indicator for evaluating the working effect of the energy transfer system.
  • the axial height pressure deviation signal can be used as the basis for determining the failure of the vacuum system.
  • the thickness gauge is used to check and correct the variable pressure operation period and strength.
  • Figure 14 shows the pressure profile of the elastomeric cavity component 200 and the temperature profile of the adhesive cure process.
  • the horizontal axis represents the time axis
  • the left vertical axis represents the magnitude of the pressure
  • the right vertical axis represents the temperature.
  • P1 represents the absolute pressure in the vacuum bag
  • P0 represents the ambient atmospheric pressure of the manufacturing plant.
  • T1 represents the ambient temperature of the manufacturing plant.
  • T0, t1, t2, and t3 represent various time points of the process. According to the time points t0, t1, t2, and t3, the pressure change curve of the elastic cavity member 200 and the temperature change curve of the adhesive curing process can be divided into three stages, which respectively correspond to the pressurized seepage process and the heat and pressure curing process. And cooling and stress relaxation processes.
  • the first stage (from t0 to t1) is a pressurized seepage process. Pressure energy is applied to the adhesive layer by the first elastic cavity member 200 to promote diffusion, wetting, and seepage of the adhesive in the adhesive mixing space.
  • the adhesive layer is not heated first.
  • the adhesive pulsation can be pressurized by varying the pressure fluctuations in the first elastic cavity member 200. By a plurality of cycles of cyclic pulsation pressurization, the adhesive can be uniformly applied and enter the gaps and gaps between the yoke 41, the bead 42, and the magnetic poles 43, thereby better impregnating and wetting the solid surface. Throughout the process, since the adhesive is not heated, the adhesive is maintained at a stable temperature substantially equal to the temperature at the time of injection.
  • the second stage (from t1 to t2) is a heat and pressure curing process, and the alternating pressurization of the adhesive is terminated at the time point t1, and the adhesive is pressed at a constant pressure, and the adhesive is started from the time point t1.
  • the agent is heated.
  • the inside of the rotor is heated and pressurized from the magnetic pole side by charging the first elastic cavity member 200 with a heated and pressurized gas.
  • the rotor yoke is heated by the second energy transfer system outside the rotor, and the adhesive is heated and heated from the yoke side.
  • the second energy transfer system includes the second elastic cavity member 300 as shown in FIG.
  • the first elastic cavity member 200 and the second elastic cavity member 300 can be in a few seconds.
  • the inside is filled with heated and pressurized gas, so that the response speed is fast and the temperature is controllable.
  • the first elastic cavity member 200 is in close contact with the vacuum bag, the adhesive mixing space can be directly heated quickly by heat conduction.
  • the second elastic cavity member 300 closely contacts the yoke 41 to heat the yoke 41 in a thermally conductive manner. Therefore, the controller 500 can raise the temperature of the adhesive from the perfusion temperature to a temperature near the optimum bonding curing temperature by controlling the temperature on both sides of the adhesive mixing space.
  • the temperature rise is raised from the resin injection temperature to the desired curing temperature, and the temperature is raised to the desired temperature and then kept at a constant temperature for a period of time to promote the reaction, coagulation, and solidification of the curing agent and the resin.
  • the temperatures on both sides of the adhesive mixing space are kept consistent and maintained at an optimum bond curing temperature for a set number of hours.
  • Temperature is the main factor in the curing of the adhesive, not only determines the degree of curing, but also determines how fast the curing process takes place. Too long curing time or incomplete curing will lower the bonding performance.
  • the temperature on the side of the vacuum bag can be kept constant with the temperature of the inner surface of the yoke and held for 7-8 hours.
  • the second elastic cavity member 300 is in contact with the outside of the yoke 41 to achieve heat conduction, and therefore, the pressure in the second elastic cavity member 300 satisfies the second elastic cavity member 300 and the yoke.
  • the outer wall of 41 can be in close contact.
  • the yoke 41 is made of a metal material, and the heat transfer system is high, enabling rapid heat transfer.
  • the second elastic cavity can be made The temperature of the gas in component 300 is slightly greater than the temperature in first elastomeric cavity component 200 to maintain uniform temperature across the adhesive mixing space. The heating temperature on both sides of the adhesive mixing space can be calculated.
  • the third stage (from t2 to t3) is the cooling and stress relaxation process.
  • the process enters a cooling and stress relaxation process.
  • the adhesive mixing space is cooled at a certain rate, and the cooling rate and the cooling time can be calculated.
  • the temperature on both sides of the adhesive is lowered at a set rate.
  • the pressure in the first elastic cavity member 200 is also gradually lowered, and the curing of the adhesive is completed, thereby forming a protective coating.
  • the elastomeric cavity component 200 can be depressurized to remove the corresponding process equipment. Avoid sudden changes in stress caused by sudden cooling and affect the life of the protective coating.
  • the cooling and stress relaxation process can last for 5-6 hours.
  • the pressure applied to the adhesive is smaller and the duration is shorter. This is because, in the case where the adhesive has not been completely spread out, there may be a possibility of partial accumulation of the adhesive, for example, the adhesive sag due to gravity, and the thickness of the lower portion is relatively larger than the thickness of the upper portion. If the pressure is too large and too fast, it is easy to cause the vacuum bag to rupture. After being pressurized by a plurality of fluctuations, the adhesive partially deposited in the lower portion is gradually driven upward and spread. As the thickness of the adhesive coating is gradually uniform, the magnitude and duration of the pressurization can be increased.
  • the thickness of the adhesive is completely uniform over the entire surface of the magnetic pole, so that the adhesive is repeatedly wetted and mixed with the glass reinforced fiber cloth, and enters each gap under the action of radial pressure, and Impregnate and wet the solid surface.
  • a plurality of rounds of pressurization operations may be performed, for example, an N-round pressurization operation, where N is a natural number and is greater than or equal to 3.
  • the maximum pressure of each pressurization operation can be gradually increased, and the duration can be gradually lengthened.
  • the pressure in the first round pressurization operation, can be raised to P ⁇ and then lowered to a predetermined pressure, which can be greater than or equal to P2, and P2 is greater than the ambient atmospheric pressure P0.
  • the pressure in the second round of pressurization operation, can be raised to P ⁇ and then lowered.
  • the pressure in the third round of pressurization operation, can be raised to P ⁇ , then lowered to P2, and maintained at P2 for the second stage of the heat curing process.
  • the pressure per round of operation is gradually increased, that is, the pressure P ⁇ > P ⁇ > P ⁇ , and the duration of each round is gradually lengthened.
  • the peak value of each round of pressurization is gradually increased and the duration is gradually increased, so that the average pressure value and duration of each round of pressurization are stepwisely increased.
  • the adhesive is subjected to wave pressure, and the adhesive layer is flexibly beaten like an air hammer, and the beating force is gradually increased, so that the adhesive sufficiently enters the magnetic pole and the yoke.
  • the thickness of the adhesive layer is uniform in each of the gaps and in the radial direction of the rotor.
  • each round of pressurization operation may include a plurality of repetitive operations, i.e., each pressure increase-reduced pressurization operation may also be performed multiple times.
  • each pressure increase-reduced pressurization operation may also be performed multiple times.
  • the operation of raising the pressure to P ⁇ may be repeatedly performed a plurality of times
  • the operation of raising the pressure to P ⁇ may be repeatedly performed a plurality of times
  • the operation of raising the pressure to P ⁇ may be repeatedly performed a plurality of times.
  • the pressure in the first elastic cavity member 200 may always be greater than the ambient atmospheric pressure P0, for example, Always greater than the pressure P2.
  • the temperature value of the adhesive mixing space reduces the surface tension of the adhesive to make the adherend (magnetic pole
  • the rotor yoke wall is improved by the adhesion of the adhesive, and is cured for a certain period of time in the vicinity of the optimum temperature for the adhesion, adsorption, and bonding of the adhesive.
  • the adhesive is cured and cured at the optimum curing temperature, and both sides of the adhesive mixing space are controlled. The temperature is to avoid the thermal internal stress caused by the temperature difference.
  • the temperature on both sides of the adhesive layer is symmetrically reduced at a set rate to avoid shrinkage stress caused by excessively rapid cooling.
  • the heating fluid continuously flows throughout the elastic cavity, ensuring that the temperature distribution in the circumferential direction and the different heights of the temperature field is uniform and controllable, so that the adhesive is heated in the range of 360° in the circumference. Uniformity, the magnetic pole and the yoke are uniformly heated in the height direction, so that the stress is eliminated during the forming process of the magnetic pole protective layer itself, the molding quality is ensured, and the peeling and fracture caused by the stress during the later use are reduced.
  • the air volume occupied by the entire elastic cavity is very small, which means that the air flow circulation process is small in cost, the heat absorption is small, and the temperature rise transition process is short, and the temperature rising rate control of the adhesive filling process is easily realized. .
  • the elastic cavity member 200 in the vacuum holding stage, since the elastic cavity member 200 is pressed against the outer surface of the vacuum bag, even if the vacuum bag is broken, it can be in close contact with the outer surface of the vacuum bag and tightly Squeeze the vacuum bag to prevent vacuum failure in the vacuum bag.
  • the first energy transfer system shown in FIG. 15 includes a splitter manifold 645 coupled to the fluid delivery conduit 640 and a return manifold 655 coupled to the fluid recovery conduit 650.
  • the diverting mother pipe 645 is in communication with a diverting branch pipe for conveying air to each of the annular passages of the elastic cavity member 200, and each of the diverting branch pipes is provided with a diverting branch pipe valve 7, 9, 11 for controlling the opening and closing of each diverting branch pipe. 13, 15, 17, 19
  • the returning mother pipe 655 is in communication with a return branch pipe for recovering air in each of the annular passages, and each of the return branch pipes is provided with a return pipe valve 6, 8, 10, 12, 14, 16 for controlling the opening and closing of each of the return pipe branches. 18.
  • the inner space of the first elastic cavity member 200 is divided into a plurality of annular passages in the axial direction of the rotor by the annular partitioning belt 230.
  • the separation strips 230 may be annular ribbed separators having a certain rigidity.
  • a longitudinal partitioning piece (not shown) is provided in each of the annular passages, and a branching branch pipe and a returning branch pipe are provided on both sides of the longitudinal partitioning piece, so that the air flowing into the annular passage is circulated throughout the circumferential direction.
  • the airflow flowing into the annular passage through the branch branch pipe is circulated for one week at a circumference of 360° and then flows out through the return branch pipe.
  • the space in the first elastic cavity member 200 is divided into seven layers of passages, from bottom to top, respectively, a first annular passage, a second annular passage, a third annular passage, and a fourth annular shape. a channel, a fifth annular channel, a sixth annular channel, and a seventh annular channel.
  • the split manifolds of the respective channels can be controlled by valves 7, 9, 11, 13, 15, 17, 19, respectively, and the return branches of the respective channels are controlled by valves 6, 8, 10, 12, 14, 16, 18.
  • the number of layers of the above channels is merely exemplary, and the number of layers of the channels can be set according to the size of the rotor and the need for pressure control.
  • each layer passage can be layered and controlled by opening and closing of each valve to pulsate the pressure of the first elastic cavity member 200.
  • the bypass line 660 is opened to allow pressurized gas to pass directly through the splitter manifold 645 and then through the splitter branch into each of the channels.
  • each passage may be filled with pressurized gas from the bottom to the top in the order of step pressurization.
  • the opening of the branch pipe valves 19, 17, 15, 13, 11, 9, 7 can be delayedly opened in the order from bottom to top, so that the lower passage is first filled with pressurized gas, and the lower passage is The gas pressure is greater than the gas pressure of the upper passage, and the adhesive is pushed up from the bottom.
  • the pressure of each layer of the annular passage can be controlled by controlling the opening or opening time of each of the split manifold valves. Through the step pressure operation, the annular passages of each layer are pushed step by step from the bottom to the top to drive the adhesive. In addition to the step pressure, the pressure of each layer channel can be alternately pulsating.
  • FIG. 16 shows an exemplary diagram of step-pressurizing the layers of the first elastic cavity component 200.
  • the horizontal axis represents the control sequence of each branch pipe valve, and also corresponds to the control sequence of each ring channel
  • the left vertical axis represents the pressure magnitude
  • the right vertical axis represents the timing of each wheel press operation, indicating multiple rounds. Pressurization process.
  • T1, t2, t3, t4, t5, and t6 on the timing axis indicate the time at which each round of pressurization is completed.
  • the split branch pipe valve 17 of the second annular passage is opened, so that the opening degree of the split branch pipe valve 17 is smaller than the opening degree of the split branch pipe valve 19, and the split branch pipe valve 17 is closed after the first inflation time ⁇ T1. Since the opening degree of the split branch pipe valve 17 is smaller than the opening degree of the split branch pipe valve 19, the pressure P 2 of the second annular passage is smaller than the pressure P 1 of the first annular passage in the case where the inflation time is the same.
  • the split manifold valves 15, 13, 11, 9, 7 are sequentially opened, so that the opening degrees of the valves are sequentially decreased, and are closed after the same time ⁇ T1.
  • all of the return manifold valves 6, 8, 10, 12, 14, 16, 18 are in a closed state. Since the opening degree of each branch pipe valve is different, after the first wheel pressure is performed in the case where the opening duration is ⁇ T1, P 1 >P 2 >P 3 >P 4 >P 5 >P 6 >P 7 .
  • the split manifold valves 19, 17, 15, 13, 11, 9, 7 can be opened by successive delays so that the lower annular passage is filled with pressurized gas first.
  • the magnitudes of the respective pressures P 1 , P 2 , P 3 , P 4 , P 5 , P 6 , P 7 are controlled by controlling the opening degrees of the respective branch branch valves 19, 17 , 15 , 13 , 11 , 9 , and 7 .
  • the respective pressures P 1 , P 2 , P 3 , P 4 can also be controlled by controlling the opening duration ⁇ T1 such that the opening duration of each of the split manifold valves 19, 17 , 15 , 13 , 11 , 9 , 7 is different. , the size of P 5 , P 6 , and P 7 .
  • the injection port is usually disposed at the lower portion of the vacuum bag, and the suction port connected to the vacuum pump is disposed at the upper portion of the vacuum bag, and the pressure inside the vacuum bag is close to the environment near the injection port.
  • the pressure inside the vacuum bag is close to zero near the suction port. Therefore, along the axial direction of the rotor, the pressure difference between the inside and outside of the vacuum bag is not uniform, and the pressure difference at the upper portion is larger than the pressure difference at the lower portion. This hinders the penetration and spreading of the adhesive from the lower portion to the upper portion.
  • the thickness of the infused adhesive is not uniform over the entire surface of the magnetic pole of the rotor, and the thickness of the lower portion is greater than the thickness of the upper portion. Since the air gap between the rotor and the stator is usually only a few millimeters to a dozen millimeters, when the pole protection coating is locally thick, it is highly likely that the collision between the stator and the rotor will occur during the operation of the wind turbine. Wear and wear, causing damage and falling off of the magnetic pole protective coating. Therefore, the thickness of the pole guard coating should be uniform and uniform, which is very important for the reliable operation of the wind turbine.
  • the lower adhesive can be driven to the upper portion by first filling the lower annular passage with a higher pressure gas and pressing the adhesive layer with a larger pressure.
  • the operation of charging the first elastic cavity member 200 with pressurized gas can be performed a plurality of times.
  • the first round of inflation process ends at time t1, after maintaining the predetermined inflation time ⁇ T2, the compressor 610 is outputted with a higher pressure gas, and the split manifold valves 19, 17, 15, 13 are sequentially opened again. 11, 9, 7, repeat the previous inflation process, ending the second round of inflation at time t2.
  • the third, fourth, fifth, and sixth rounds of inflation and pressurization are completed at times t3, t4, t5, and t6, respectively.
  • Each of the pressures P 1 , P 2 , P 3 , P 4 , P 5 , P 6 , P 7 of the gases in the respective annular passages is gradually increased by charging the gas at a higher pressure a plurality of times.
  • the pressure in the annular passage is filled too quickly, causing the vacuum bag to rupture.
  • the adhesive is pressed and driven at a gradually increasing pressure, so that the adhesive penetrates better into the gap between the magnetic pole, the bead and the yoke, and is laid on the magnetic pole with a uniform thickness.
  • the annular air gap between the rotor and the stator is ensured to be uniform in the circumferential direction and the axial direction.
  • the respective annular passages may be depressurized step by step, so that the pressure of each annular passage is correspondingly lowered. Similar to the way of step pressure, the step relief of each annular channel can be achieved by controlling the opening degree or opening duration of the return branch of each channel.
  • FIG. 17 shows an exemplary diagram of step relief of the various layers of channels of the first elastomeric cavity component 200.
  • the horizontal axis represents the control sequence of the respective return branch valves, and also corresponds to the control sequence of the respective annular passages
  • the left vertical axis represents the magnitude of the pressure
  • the right vertical axis represents the timing of each wheel pressure relief operation.
  • the difference from Fig. 16 is that the arrow direction of the left pressure axis faces downward, indicating that the pressure gradually decreases from the top to the bottom, and the direction of the right timing axis is also downward.
  • the sequence of pressurizing the respective annular passages when the respective passages are depressurized, all the split manifold valves are closed, and the third valve 652 is opened to release the gas to the outside, and the return branch valves 6 of the respective passages are sequentially delayed.
  • the return branch valve of the lower annular passage can be opened first, so that the pressure of the lower annular passage is first lowered, and the opening of the return branch valve of the lower annular passage is smaller than the opening of the return branch valve of the upper annular passage, and the lower annular passage is still maintained. The pressure is greater than the pressure of the upper annular passage.
  • the return branch valve 18 of the lower first annular passage is opened first, the opening degree of the return branch valve 18 is controlled, and after the predetermined deflation time ⁇ T3 is continued, the return branch valve 18 is closed.
  • the return manifold valve 16 of the second annular passage is then opened to control the opening of the return manifold valve 16 to be less than the opening of the return manifold valve 18, and to close the return manifold valve 16 after the predetermined relief time ⁇ T3 continues.
  • the opening and closing operations of the respective return branch valves 14, 12, 10, 8, 6 are sequentially performed, so that the pressure of each annular passage is correspondingly lowered.
  • the pressure of each annular passage can be controlled by controlling the magnitude of the opening duration ⁇ T3 of each of the return branch valves 6, 8, 10, 12, 14, 16, 18.
  • the pressure relief operation is performed on the respective annular passages in the order from bottom to top in FIG. 17, the pressure relief of each of the annular passages may be performed in the order from top to bottom during the pressure relief operation. operating.
  • the pressure in each annular passage is gradually reduced by performing the pressure relief process a plurality of times.
  • the pressure relief of the first wheel, the second wheel, the third wheel, the fourth wheel, the fifth wheel, and the sixth wheel is sequentially completed at time points t7, t8, t9, t10, t11, and t12. operating.
  • the step pressurizing operation in FIG. 16 and the step pressure releasing operation in FIG. 17 can be repeated again, so that the gas pressure in the first elastic cavity member 200 is periodically increased and decreased, thereby adhering to the pressure of the cyclic fluctuation.
  • the bonding agent is extruded and driven so that the adhesive fills the gap around the magnetic pole 43, fully immersed, wets the surface of the bonded solid, and the coating thickness is 360° on the radially inner surface of the magnetic pole 43 and the axial direction Uniform.
  • the first embodiment described with reference to FIG. 13 similar to that described in the pressurization process and the flow of heat and pressure during curing, the pressure in the cavity 200 of the first elastomeric kept greater than the ambient atmospheric pressure may be P 0.
  • the wetting and laying thickness of the adhesive meets the process requirements, and the first stage of the wave pressurization process is completed.
  • the second stage heat curing process may be performed, the heating gas is charged into the first elastic cavity member 200, and the adhesive is heated to cure the adhesive.
  • the third valve 652 is closed, and the respective split manifold valve and the return branch valve are simultaneously opened, so that the gas pressures of the respective annular passages are the same, the gas is circulated through the heater 620, and the temperature of the control gas is set according to The rate is set to the optimum curing temperature.
  • the temperature on both sides of the mixing space is controlled to be uniform, and the magnetic pole protection of the rotor is performed in the 360 degree and axial directions of the circumference.
  • the layers are uniformly heated.
  • the temperatures on both sides of the adhesive mixing space can be made uniform, and the temperature rise rate is uniform.
  • the main factor of curing of the adhesive at temperature not only determines the degree of completion of the curing, but also determines the speed of the curing process. If the curing time is too long or the curing time is too short, the bonding performance will be degraded. If the temperature is too high, the reaction will be too fast, and the rapid increase of the viscosity will affect the diffusion of the adhesive to the surface of the adherend, and the adhesive property will also be lowered. Therefore, the adhesive must be strictly controlled during the curing process of the adhesive.
  • the adhesive currently used is a reactive adhesive. After the two components of the resin and the curing agent are mixed, a crosslinking reaction occurs, and it is necessary to maintain the necessary number of hours at the curing bonding temperature, and the curing is achieved during the heating bonding. Strength requirements.
  • the adhesive After the adhesive is maintained at the preferred bond cure temperature for a set period of time, the adhesive is substantially fully cured, thus performing the third stage, the temperature drop and stress relaxation stages.
  • the adhesive mixing space is cooled at a set rate, and accordingly, the pressure in the first elastic cavity member 200 is also gradually reduced.
  • the temperature of the charged gas can be lowered at a set rate by controlling the power of the heater 620.
  • the process equipment and the process method for the magnetic pole protective coating solidification molding according to the embodiments of the present disclosure can improve the process reliability of the permanent magnet magnetic pole production manufacturing to improve the magnetic pole protection molding quality.
  • the hot air flow itself continuously flows through the entire elastic cavity, ensuring that the temperature distribution in the circumferential direction and the height of the temperature field is uniform and controllable, and the temperature rise can be realized.
  • Uniform control, uniform temperature distribution, and extremely fast controllable temperature rise rate which solves the problem of heat uniformity in the 360 degree range and the uniformity of heat in the magnetic pole and yoke height during the protective coating process of the permanent magnet motor magnetic pole. .
  • the surface of the flexible material is adapted to the relatively rigid outer surface formed by vacuuming the surface of the vacuum bag, and it is objectively easy to achieve seamless bonding with the surface of the vacuum bag. Close contact. Intimate contact is achieved to transfer heat energy in a thermally conductive manner, thereby improving heat transfer efficiency. Through the wave pressure, the wetting and seepage of the adhesive is promoted, which provides sufficient protection for the formation of the adhesive force.
  • the air volume occupied by the entire elastic chamber is very small, which means that the air flow circulation process is small in cost, the heat absorption is small, the temperature rise transition process is short, and the temperature rise speed is controllable, and the rapid requirement for temperature rise in the resin filling process is easily realized.
  • the first elastic cavity member 200 can only transfer heat to the adhesive mixing space through the first limiting member 100, heat loss is small, and other components are prevented from absorbing heat, thereby reducing heat loss and heat consumption in the entire process. .
  • the embodiments of the present disclosure by uniformizing the temperature rise rate during the molding process of the magnetic pole protective coating and uniformizing the temperature distribution, the stress of the magnetic pole protective coating itself is eliminated, the molding quality is ensured, and the stress during the later use process is reduced.
  • the peeling and breaking, the occurrence of the magnetic pole protective coating fracture phenomenon improve the operating life of the unit.
  • the bonding is selected due to limitations of the process conditions or structural limitations of the components themselves.
  • the corresponding technical effect can also be achieved by using one of the first energy transfer and the second energy transfer system of the present disclosure.
  • the present disclosure it is not limited to the solidification molding of the magnetic pole protective coating applied to the rotor of the wind power generator, and can also be applied to other occasions where the bonding layer needs to be laid and the adhesive is cured and molded, and similar technology can be realized. effect.
  • the limit support member is not necessary, and the elastic cavity member can be fixed to the surface of the member to be heated by various means, especially in the shape of the protective coating.
  • the means for securing the elastomeric cavity component to the surface of the component to be heated can be varied, if desired.

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Abstract

A process device and method for curing and forming a magnetic pole protective coating. The process device comprises a first energy transfer system and a second energy transfer system. The first energy transfer system comprises: a first limiting support part (100) facing a first surface of a magnetic yoke (41) and spaced from a magnetic pole (43) at a predetermined distance to form a first accommodating space; a first elastic cavity part (200) which is a flexible sealed cavity, provided on the first limiting support part (100), and located in the first accommodating space; and a first fluid medium supply system (600) communicated with the first elastic cavity part (200) and used for supplying a pressurized fluid medium to the first elastic cavity part (200) or pressurizing and heating the fluid medium. The target of consistent temperature rising control and uniform temperature distribution of magnetic pole protection formation quality is achieved, so that the stress in a magnetic pole protection coating during its formation process is eliminated, the formation quality is ensured, and the risks of stripping and breakage caused by the stress during a subsequent application process are reduced.

Description

用于磁极防护覆层固化成型的工艺设备和方法Process equipment and method for magnetic pole protective coating curing molding 技术领域Technical field
本公开涉及风力发电机组技术领域,更具体地讲,涉及一种用于大型风力发电机的转子磁极防护覆层固化成型的工艺装备和方法。The present disclosure relates to the field of wind turbine technology, and more particularly to a process equipment and method for rotor pole protection coating curing of large wind turbines.
背景技术Background technique
现有技术中的大型直驱永磁风力发电机外转子通过将永磁体磁极块固定在转子磁轭壁而形成。The large outer-drive permanent magnet wind turbine outer rotor of the prior art is formed by fixing a permanent magnet pole piece to the rotor yoke wall.
如图1-2所示,外转子永磁电机包括设置在定子主轴上的定子铁芯30,设置在定子铁芯30外周的转子40。转子40包括转子磁轭41、压条42和磁极43。磁轭41一般为圆筒结构,通过从磁轭41的径向外侧向内穿入的螺栓44等紧固件将压条42安装于磁轭41的内周壁上后,将磁极43推入相邻的压条42之间。压条42的横截面呈梯形,从而可以借助压条42的斜面压住磁极43的侧壁,将磁极43固定在相邻的压条42之间。在螺栓44的头部与空气接触的外露部分使用密封胶填充覆盖予以防护,在磁极43与磁极43之间、磁极43与压条42之间、磁极43与磁轭41之间的缝隙以及磁极43和压条42的表面填充灌注树脂以形成防护覆层45,对磁极43进行保护。图3示出了另一种结构的转子40。在该结构中,螺栓44从磁轭41的内表面沿径向向外的方向穿入压条42和磁轭41中,从而将压条42固定在磁轭41的内壁上。磁极防护覆层45在覆盖磁极43和压条42的同时覆盖螺栓44的外露的头部。As shown in FIGS. 1-2, the outer rotor permanent magnet motor includes a stator core 30 disposed on a stator main shaft, and a rotor 40 disposed on the outer circumference of the stator core 30. The rotor 40 includes a rotor yoke 41, a bead 42 and a magnetic pole 43. The yoke 41 is generally of a cylindrical structure, and after the bead 42 is attached to the inner peripheral wall of the yoke 41 by a fastener such as a bolt 44 penetrating inward from the radially outer side of the yoke 41, the magnetic pole 43 is pushed adjacently. Between the strips 42. The cross-section of the bead 42 is trapezoidal so that the magnetic poles 43 can be secured between adjacent beadings 42 by the bevel of the bead 42 against the side walls of the magnetic poles 43. The exposed portion of the head of the bolt 44 in contact with the air is protected by a sealant filling cover, between the magnetic pole 43 and the magnetic pole 43, between the magnetic pole 43 and the bead 42, the gap between the magnetic pole 43 and the yoke 41, and the magnetic pole 43. The surface of the bead 42 is filled with a potting resin to form a protective coating 45 to protect the magnetic poles 43. Figure 3 shows a rotor 40 of another configuration. In this configuration, the bolt 44 penetrates into the bead 42 and the yoke 41 from the inner surface of the yoke 41 in the radially outward direction, thereby fixing the bead 42 to the inner wall of the yoke 41. The pole guard coating 45 covers the exposed head of the bolt 44 while covering the pole 43 and the bead 42.
在现有技术中,永磁电机的磁极在暖湿环境条件下,钕铁硼中的铁和钕比较容易发生氧化和电化学腐蚀,引起磁性能的变化甚至磁极的损坏。In the prior art, the magnetic pole of the permanent magnet motor is more susceptible to oxidation and electrochemical corrosion in the hot and humid environment, and the iron and bismuth in the neodymium iron boron are caused to cause changes in magnetic properties or even magnetic pole damage.
现有技术中,通常利用树脂在磁极表面形成防护覆层45,使磁极与外界隔绝开,对磁极43进行保护。In the prior art, a protective coating 45 is usually formed on the surface of the magnetic pole by a resin to isolate the magnetic pole from the outside and protect the magnetic pole 43.
图4示出了现有技术中形成磁极防护覆层45的真空灌注工艺设备的示意图。所述真空灌注工艺设备包括真空袋50、真空泵53、树脂罐54、吸入管路55、引出管路56、树脂收集罐57。在将磁极43通过压条42固定到磁轭41的内壁上之后,在磁极43上铺设真空袋50,在真空袋50内侧还敷设增强 纤维布51。在所述真空袋50与磁轭41的内壁之间形成灌注模腔,即粘接剂与、压条42、磁极43、磁轭41的内表面、增强纤维布51粘接固化成为一体的粘接剂混合空间。压条42、磁极43以及敷设在压条42和磁极43表面上的增强纤维布51被包覆于所述灌注模腔内部。在灌注模腔下部开设入口并连接吸入管路55,在灌注模腔上部开设出口连接引出管路56。利用真空泵53对灌注模腔抽真空使增强纤维布51压实在压条42和磁极43的表面上,再将粘接剂(添加有固化剂的树脂)真空灌注到所述模腔中。树脂从树脂罐54沿吸入管路55自灌注模腔下端进入,在沿轴向向另一端流动的同时浸渍纤维增强纤维布51、填充磁极43与压条42以及磁轭41的内壁之间的缝隙并覆盖磁极43与压条42的表面,待粘接剂充满整个模腔的空隙、缝隙后,使粘接剂在所述粘接剂混合空间中充分浸润被粘接固体表面后,通过对粘接剂混合空间加热来使粘接剂固化成型,从而使粘接剂在填充各个空隙和缝隙的同时在磁极43表面形成树脂基增强材料防护覆层45。4 shows a schematic view of a vacuum infusion process apparatus for forming a pole guard coating 45 in the prior art. The vacuum infusion process apparatus includes a vacuum bag 50, a vacuum pump 53, a resin tank 54, a suction line 55, an extraction line 56, and a resin collection tank 57. After the magnetic pole 43 is fixed to the inner wall of the yoke 41 by the bead 42, the vacuum bag 50 is laid on the magnetic pole 43, and the reinforcing fiber cloth 51 is also laid inside the vacuum bag 50. A filling cavity is formed between the vacuum bag 50 and the inner wall of the yoke 41, that is, the adhesive, the bead 42, the magnetic pole 43, the inner surface of the yoke 41, and the reinforcing fiber cloth 51 are bonded and solidified into a single bond. Mixing space. A bead 42, a magnetic pole 43, and a reinforcing fiber cloth 51 laid on the surface of the bead 42 and the magnetic pole 43 are covered inside the perfusion cavity. An inlet is opened in the lower portion of the filling cavity and connected to the suction line 55, and an outlet connection lead-out line 56 is opened in the upper portion of the filling cavity. The filling cavity is evacuated by a vacuum pump 53 to compact the reinforcing fiber cloth 51 on the surface of the bead 42 and the magnetic pole 43, and the adhesive (resin added with a curing agent) is vacuum-infused into the cavity. The resin enters from the resin tank 54 from the lower end of the pouring cavity along the suction line 55, and impregnates the gap between the fiber-reinforced fiber cloth 51, the filling magnetic pole 43 and the bead 42 and the inner wall of the yoke 41 while flowing in the axial direction toward the other end. And covering the surface of the magnetic pole 43 and the bead 42 after the adhesive fills the gap and the gap of the entire cavity, so that the adhesive fully wets the surface of the bonded solid in the adhesive mixing space, and then adheres The agent mixing space is heated to cure the adhesive, so that the adhesive forms a resin-based reinforcing material protective coating 45 on the surface of the magnetic pole 43 while filling the respective voids and slits.
现有技术中,为了控制防护覆层45的成型的形状以及防护覆层45的厚度,在转子的磁轭41内侧还设置粘接模具60。粘接模具60位于真空袋50的径向内侧,与磁极43保持设定的间隙,从而控制粘接剂的灌注量以及防护覆层45的形成厚度。In the prior art, in order to control the shape of the protective coating 45 and the thickness of the protective coating 45, an adhesive mold 60 is further provided inside the yoke 41 of the rotor. The bonding mold 60 is located radially inward of the vacuum bag 50, and maintains a predetermined gap with the magnetic poles 43, thereby controlling the amount of the adhesive to be poured and the thickness of the protective coating 45.
防护覆层45虽然在一定程度对磁极部件起到很好的保护作用,将磁极43与外部湿气隔绝开。但是,在长期使用过程中,周围环境的水分能够导致防护覆层45中的增强纤维及粘接剂基体发生化学变化,引起增强纤维及粘接剂基体的性能下降,水分通过扩散可以进入防护覆层45与压条42、磁轭41之间的界面,引起粘接界面的剥离,导致材料力学性能下降。粘接剂在温度和湿度改变的环境下会涨缩而产生失配变形和失配应力,影响防护覆层45的结构的变形和材料的损伤。Although the protective coating 45 provides a good protection to the magnetic pole components to a certain extent, the magnetic poles 43 are isolated from the external moisture. However, during long-term use, the moisture of the surrounding environment can cause chemical changes in the reinforcing fibers and the adhesive matrix in the protective coating 45, causing the performance of the reinforcing fibers and the adhesive matrix to decrease, and the moisture can enter the protective coating by diffusion. The interface between the layer 45 and the bead 42 and the yoke 41 causes peeling of the bonding interface, resulting in a decrease in mechanical properties of the material. The adhesive will shrink in an environment where temperature and humidity change, resulting in mismatch deformation and mismatch stress, affecting deformation of the structure of the protective coating 45 and damage of the material.
此外,在转子40旋转的过程中,在受到电机定子电枢的沿径向脉动的磁拉力和磁轭41的内壁圆周方向的转矩作用下,磁极43在相邻两件压条42之间由单纯的振动变成窜动,这进一步加剧了磁极43与粘接剂的粘接界面的剥离、防护覆层剥离、断裂。磁极防护覆层45断裂后,呼吸现象快速发生,湿空气、盐雾对磁极造成腐蚀,磁极43的尺寸发生变化,磁极43松动,在径向磁拉力的作用下会从磁极压条42下跳出,进入发电机转子40与定子30间隙,阻止电机的定子30和转子40的相对运动,摧毁磁极和定子的绝缘,电 机报废,造成极大损失。Further, during the rotation of the rotor 40, the magnetic pole 43 is interposed between the adjacent two pieces of the bead 42 by the magnetic pulling force of the radial pulsation of the motor stator armature and the torque of the inner wall of the yoke 41. The simple vibration becomes turbulent, which further exacerbates the peeling of the bonding interface between the magnetic pole 43 and the adhesive, peeling off the protective coating, and breaking. After the magnetic pole protection coating 45 is broken, the breathing phenomenon occurs rapidly, the wet air and the salt mist cause corrosion to the magnetic pole, the size of the magnetic pole 43 changes, the magnetic pole 43 loosens, and the magnetic pole strip 42 jumps out under the action of the radial magnetic pulling force. The gap between the generator rotor 40 and the stator 30 is entered, the relative movement of the stator 30 and the rotor 40 of the motor is prevented, the insulation of the magnetic pole and the stator is destroyed, and the motor is scrapped, causing great loss.
因此,防护覆层45的性能直接决定了风力发电机的使用寿命,而真空灌注工艺、粘接剂的固化成型过程的温度又直接影响了防护覆层45的性能。Therefore, the performance of the protective coating 45 directly determines the service life of the wind power generator, and the temperature of the vacuum infusion process and the curing process of the adhesive directly affects the performance of the protective coating 45.
在现有技术的粘接剂真空灌注工艺中,注胶口设置在真空袋的下部,真空泵吸气口设置在真空袋的上部,在将真空袋内部抽真空之后,注胶桶内的胶液会在负压作用下进入真空袋内,从下部往上部渗流。然而,由于注胶口附近的压力仍然接近于环境压力,因此,真空袋下部的内外压差小于真空袋上部的内外压差,从而对粘接剂从下往上渗流造成一定的阻碍。此外,由于粘接剂在径向方向上缺少渗流动力,难以进入磁极43、压条42、磁轭41之间的狭窄缝隙中,尤其是难以越过磁极43和压条42进入磁极43与磁轭41之间的缝隙中,导致磁极43与磁轭41之间形成缺胶空隙,成为磁极脱落的安全隐患。因此,现有技术中的粘接剂不能充分渗流、浸润被粘接的固体表面。In the prior art adhesive vacuum infusion process, the glue injection port is disposed at a lower portion of the vacuum bag, and the vacuum pump suction port is disposed at an upper portion of the vacuum bag, and after the vacuum bag is evacuated, the glue liquid in the glue bottle is filled. It will enter the vacuum bag under the action of negative pressure and seep from the lower part to the upper part. However, since the pressure near the injection opening is still close to the ambient pressure, the internal and external pressure difference in the lower portion of the vacuum bag is smaller than the internal and external pressure difference in the upper portion of the vacuum bag, thereby causing a certain hindrance to the flow of the adhesive from the bottom to the top. Further, since the adhesive lacks the bleeding force in the radial direction, it is difficult to enter the narrow gap between the magnetic pole 43, the bead 42, and the yoke 41, and in particular, it is difficult to pass the magnetic pole 43 and the bead 42 into the magnetic pole 43 and the yoke 41. In the gap between the two, the gap between the magnetic pole 43 and the yoke 41 is formed, which becomes a safety hazard of the magnetic pole falling off. Therefore, the prior art adhesive does not sufficiently permeate and wet the bonded solid surface.
图5示出了现有技术中一种用于使磁极防护覆层粘接固化成型的工艺装备。在该工艺装备中,在电机转子磁轭壁41与粘接用模具60之间完成磁极的推入工序和注胶工序后使用远红外电热装置从转子的外表面对转子的磁轭41进行辐射加热,转子磁轭41受热后通过热传导的方式对粘接剂混合空间4进行加热,从而使粘接剂固化成型。在粘接剂固化结束并退开粘接用模具60而使粘接剂冷却后,粘接剂层两侧的收缩量相差较大,磁极周围的胶层本身就会残留内应力,一侧相对松弛,一侧相对绷紧,从而导致在所形成的防护覆层中存在内应力,这是模具存在厚度所造成的防护覆层开裂剥离的重要原因之一。Fig. 5 shows a prior art process equipment for bonding and curing a magnetic pole protective coating. In the process equipment, after the magnetic pole pushing step and the glue injection step are performed between the motor rotor yoke wall 41 and the bonding mold 60, the far yoke electric heating device is used to radiate the rotor yoke 41 from the outer surface of the rotor. After heating, the rotor yoke 41 is heated, and then the adhesive mixing space 4 is heated by heat conduction to cure the adhesive. After the curing of the adhesive is completed and the bonding mold 60 is retracted to cool the adhesive, the amount of shrinkage on both sides of the adhesive layer is largely different, and the adhesive layer around the magnetic pole itself remains internal stress, and one side is relatively Relaxation, one side is relatively tight, resulting in the existence of internal stress in the formed protective coating, which is one of the important reasons for the cracking and peeling of the protective coating caused by the thickness of the mold.
图6示出了现有技术中采用的另一种用于使磁极防护覆层粘接固化成型的工艺装备。该工艺装备为密闭式热空气循环加热炉,通过使用远红外辐射加热器作为热源,使转子的磁轭41的圆筒壁外侧表面以及粘接用模具60的外侧表面均接受热气流对流换热和远红外辐射换热。该工艺设备通过同时控制转子磁轭41的圆筒壁外侧表面温度和粘接用模具60的外侧温度来控制粘接剂混合空间的温度,与图5所示的工艺设备相比能够比较均匀地加热粘接剂混合空间4,但是仍然存在粘接剂混合空间的加热温度不均,且热量消耗大等缺陷。Fig. 6 shows another process equipment used in the prior art for bonding and curing a magnetic pole protective coating. The process is equipped with a closed-type hot air circulation heating furnace, and by using a far-infrared radiant heater as a heat source, the outer surface of the cylindrical wall of the yoke 41 of the rotor and the outer surface of the bonding mold 60 are subjected to convective heat transfer of the hot air. Heat exchange with far infrared radiation. The process apparatus controls the temperature of the adhesive mixing space by simultaneously controlling the temperature of the outer surface of the cylindrical wall of the rotor yoke 41 and the temperature of the outer side of the bonding mold 60, which is relatively uniform compared with the process apparatus shown in FIG. The adhesive mixing space 4 is heated, but there are still defects such as uneven heating temperature of the adhesive mixing space and large heat consumption.
此外,现有技术中的加热装置存在诸多不必要升温的部件也大量吸收热 量,比如,支撑转子的锥形支撑架2、粘接用模具60等部件。这些部件的大量吸热造成热量不必要的消耗和浪费。Further, in the prior art heating apparatus, there are a plurality of components which are not required to be heated, and a large amount of heat is absorbed, for example, a member supporting the rotor of the tapered support frame 2, the bonding mold 60, and the like. The large amount of heat absorption of these components causes unnecessary consumption and waste of heat.
发明内容Summary of the invention
为了解决上述现有技术中的问题,本公开提供一种用于使永磁部件防护覆层粘接固化成型的工艺设备,以促进粘接剂在被粘接物体表面上的渗流、浸润,在固化阶段使粘接剂的受热温度均匀一致,在较佳固化温度下固化成型,减少防护覆层的内部应力,同时减少加热过程中的热量消耗,降低工艺成本。In order to solve the above problems in the prior art, the present disclosure provides a process apparatus for bonding and curing a permanent magnet component protective coating to promote the seepage and infiltration of the adhesive on the surface of the bonded object. The curing stage makes the heating temperature of the adhesive uniform and uniform, solidifies at a better curing temperature, reduces the internal stress of the protective coating, reduces the heat consumption during the heating process, and reduces the process cost.
本公开提供了一种用于磁极防护覆层固化成型的工艺设备以及方法,以解决永磁电机磁极的防腐防护覆层成型工艺过程在圆周360度范围受热一致化问题、磁极和磁轭高度方向受热一致化问题。The present disclosure provides a process apparatus and method for magnetic pole protective coating solidification molding, which solves the problem that the anti-corrosion protective coating forming process of the permanent magnet motor magnetic pole is heated in the 360 degree range, the magnetic pole and the yoke height direction Heat consistency issues.
根据本公开的一方面,提供了一种用于使电机转子的磁极防护覆层固化成型的工艺设备,所述电机转子包括磁轭和磁极,所述磁极固定安装在位于所述磁轭的径向第一侧的第一表面上,所述磁极的表面上覆盖有真空袋,用于形成粘接剂与磁极、磁轭混合并固化为一体的粘接剂混合空间,所述工艺设备包括第一能量传递系统,所述第一能量传递系统包括:第一限位支撑部件,面对所述磁轭的第一表面,与所述磁极间隔预定距离,形成第一容纳空间;第一弹性腔体部件,为柔性密闭腔体,设置在所述第一限位支撑部件上,位于所述第一容纳空间内;第一流体介质供应系统,与所述第一弹性腔体部件连通,用于向所述第一弹性腔体部件供应加压流体介质或加压加热流体介质,以使所述第一弹性腔体部件挤压所述真空袋内灌注的粘接剂;其中,所述第一弹性腔体部件为环状,并且包括沿所述转子的轴向方向叠置的多层环状通道,所述多层环状通道相互独立,各个环状通道分别具有流体介质入口和流体介质出口,所述流体介质入口和所述流体介质出口分别与所述第一流体介质供应系统连通。According to an aspect of the present disclosure, there is provided a process apparatus for solidifying a magnetic pole protective coating of a motor rotor, the motor rotor including a yoke and a magnetic pole fixedly mounted on a diameter of the yoke On the first surface of the first side, the surface of the magnetic pole is covered with a vacuum bag for forming an adhesive mixing space in which the adhesive is mixed with the magnetic pole and the yoke and solidified, and the process equipment includes An energy transfer system, the first energy transfer system includes: a first limiting support member facing the first surface of the yoke, spaced apart from the magnetic pole by a predetermined distance to form a first receiving space; the first elastic cavity a body member, which is a flexible sealing cavity, disposed on the first limiting support member and located in the first receiving space; a first fluid medium supply system communicating with the first elastic cavity member for Supplying a pressurized fluid medium or a pressurized heating fluid medium to the first elastic cavity member to cause the first elastic cavity member to press an adhesive impregnated in the vacuum bag; wherein the first bomb The cavity member is annular and includes a plurality of annular passages stacked in an axial direction of the rotor, the plurality of annular passages being independent of each other, each annular passage having a fluid medium inlet and a fluid medium outlet, respectively The fluid medium inlet and the fluid medium outlet are in communication with the first fluid medium supply system, respectively.
根据本公开的另一方面,提供了一种用于使粘接剂层固化成型的工艺设备,所述粘接剂层涂覆在部件的第一表面上,所述工艺设备包括第一能量传递系统,所述第一能量传递系统包括:第一限位支撑部件;第一弹性腔体部件,为柔性密闭腔体,设置在所述第一限位支撑部件上,面对所述部件的第一表面;第一流体介质供应系统,与所述第一弹性腔体部件连通,用于向所 述第一弹性腔体部件供应加压流体介质或加压加热流体介质,以挤压所述粘接剂层;其中,所述第一弹性腔体部件包括并联的多个通道,所述多个通道分别与所述第一流体介质供应系统连通。In accordance with another aspect of the present disclosure, a process apparatus for curing an adhesive layer is provided, the adhesive layer being coated on a first surface of a component, the process apparatus including a first energy transfer The first energy transfer system includes: a first limiting support member; the first elastic cavity member being a flexible closed cavity disposed on the first limiting support member facing the component a surface; a first fluid medium supply system in communication with the first elastomeric cavity member for supplying a pressurized fluid medium or a pressurized heating fluid medium to the first elastomeric cavity member to compress the bond a primer layer; wherein the first elastomeric cavity component includes a plurality of channels in parallel, the plurality of channels being in communication with the first fluid medium supply system, respectively.
根据本公开的又一方面,提供了一种用于电机转子的磁极防护覆层固化成型的方法,所述方法按照工艺时间分为真空灌注过程、加压渗流过程、加热固化过程和降温及应力松弛过程,所述方法包括真空灌注过程和加压渗流过程,并且包括如下步骤:执行所述真空灌注过程,通过真空灌注工艺在所述真空袋内灌注粘接剂;执行所述加压渗流过程中,通过所述第一流体介质供应系统向所述第一弹性腔体部件中充入加压流体介质,使所述第一弹性腔体部件柔性挤压所述真空袋内的粘接剂;执行所述加热固化过程,对粘接剂混合空间进行加热,使粘接剂固化成型;执行所述降温及应力松弛过程,使粘接剂混合空间逐渐冷却到室温。According to still another aspect of the present disclosure, there is provided a method for solidifying a magnetic pole protective coating for a rotor of a motor, the method being divided into a vacuum infusion process, a pressurized percolation process, a heat curing process, and a cooling and stress according to a process time. a relaxation process, the method comprising a vacuum infusion process and a pressurized percolation process, and comprising the steps of: performing the vacuum infusion process, injecting an adhesive into the vacuum bag by a vacuum infusion process; performing the pressurized percolation process Filling the first elastic cavity member with a pressurized fluid medium by the first fluid medium supply system, so that the first elastic cavity member flexibly presses the adhesive in the vacuum bag; The heat curing process is performed, and the adhesive mixing space is heated to cure the adhesive; the cooling and stress relaxation processes are performed to gradually cool the adhesive mixing space to room temperature.
根据本公开的技术方案,实现了磁极防护成型质量温升控制一致化、温度分布均一化这个目标,使得磁极防护层自身成型过程应力消除,保证成型质量,降低后期使用过程应力造成的剥离、断裂,磁极防护层断裂后呼吸现象快速发生,湿空气、盐雾造成腐蚀,磁钢尺寸发生变化,会从磁极压条下受气隙径向磁拉力作用跳出、进入气隙,阻止电机定转子相对运动,摧毁磁极和定子绝缘,电机报废,除直接成本外,更换电机吊装费用几十万元。According to the technical solution of the present disclosure, the goal of uniformizing the temperature rise control of the magnetic pole protection molding and uniformizing the temperature distribution is achieved, so that the stress of the magnetic pole protection layer itself is eliminated, the molding quality is ensured, and the peeling and fracture caused by the stress during the later use process are reduced. After the magnetic pole protection layer breaks, the breathing phenomenon occurs rapidly, and the wet air and salt spray cause corrosion. The size of the magnetic steel changes, and it will jump out of the magnetic pole under the magnetic pole strip and enter the air gap to prevent the relative motion of the motor stator and rotor. Destroy the magnetic pole and stator insulation, the motor is scrapped. In addition to the direct cost, the cost of replacing the motor is several hundred thousand yuan.
此外,通过变压运行促进液体粘接剂浸渍纤维、浸润磁钢表面和磁轭表面、缝隙渗流、优化了固化过程,提供了热固化安全性,降低了磁极失磁的风险。In addition, the pressure-bonding operation promotes the impregnation of the fibers by the liquid binder, the surface of the impregnated magnetic steel and the surface of the yoke, the seepage of the gap, and the optimization of the curing process, providing thermal curing safety and reducing the risk of magnetic pole loss.
附图说明DRAWINGS
通过下面附图对本公开的实施例进行的详细描述,本公开的上述和其他目的和特点将会变得更加清楚,其中:The above and other objects and features of the present disclosure will become more apparent from the detailed description of the embodiments of the invention which
图1是现有技术中永磁电机的外转子的结构示意图;1 is a schematic structural view of an outer rotor of a permanent magnet motor in the prior art;
图2是图1中的外转子的局部结构示意图;Figure 2 is a partial structural view of the outer rotor of Figure 1;
图3是现有技术中另一种转子结构的局部结构示意图;3 is a partial structural schematic view of another rotor structure in the prior art;
图4是现有技术中用于形成磁极防护覆层的真空灌注系统的示意图;4 is a schematic view of a vacuum infusion system for forming a magnetic pole protective coating in the prior art;
图5和图6是现有技术中用于使磁极防护覆层粘接固化成型的加热装置的示意图;5 and FIG. 6 are schematic views of a prior art heating device for bonding and curing a magnetic pole protective coating;
图7-12是根据本公开第一示例性实施例的用于磁极防护覆层粘接固化成型的工艺设备的示意图;7-12 are schematic views of a process apparatus for magnetic pole protective coating bonding curing molding according to a first exemplary embodiment of the present disclosure;
图13是根据本公开示例性实施例的弹性腔体部件中的传感器布置示意图;FIG. 13 is a schematic diagram of a sensor arrangement in an elastic cavity component in accordance with an exemplary embodiment of the present disclosure; FIG.
图14是采用根据本公开实施例的工艺设备形成磁极防护覆层的工艺中压力曲线以及磁极防护覆层温度曲线的示意图;14 is a schematic diagram of a pressure curve and a magnetic pole guard coating temperature profile in a process of forming a magnetic pole protective coating using a process apparatus according to an embodiment of the present disclosure;
图15是根据本公开第二示例性实施例的用于磁极防护覆层粘接固化成型的工艺设备的示意图;15 is a schematic view of a process apparatus for magnetic pole protective coating bonding curing molding according to a second exemplary embodiment of the present disclosure;
图16是采用根据本公开第二实施例的工艺设备进行梯级加压的示意图;Figure 16 is a schematic view of step pressurization using a process apparatus according to a second embodiment of the present disclosure;
图17是采用根据本公开第二实施例的工艺设备进行梯级泄压的示意图。17 is a schematic view of step relief using a process apparatus according to a second embodiment of the present disclosure.
附图中的标号:Reference numerals in the drawings:
2-定子支架;4-粘接剂混合空间;30-定子铁芯;40-转子;41-磁轭;42-压条;43-磁极;44-螺栓;45-磁极防护覆层;50-真空袋;53-真空泵;54-树脂罐;55-吸入管路;56-引出管路;57-树脂收集罐;60-粘接用模具;2-stator bracket; 4-adhesive mixing space; 30-stator core; 40-rotor; 41-yoke; 42-pressing strip; 43-magnetic pole; 44-bolt; 45-magnetic pole protective coating; Bag; 53-vacuum pump; 54-resin tank; 55-suction line; 56-extraction line; 57-resin collection tank; 60-bonding mold;
100-第一限位支撑部件;110、120、410、420-限位压板;200-第一弹性腔体部件;210-第一侧壁;220-第二侧壁;230-分隔带;240-流体介质通道;250-第一弹性腔体部件膨胀前的边界;300-第二弹性腔体部件;400-第二限位支撑部件;500-控制器;510-压力传感器;520-温度传感器;100-first limit support member; 110, 120, 410, 420-limit pressure plate; 200-first elastic cavity member; 210-first side wall; 220-second side wall; 230-separation band; - fluid medium passage; 250 - boundary before expansion of the first elastic cavity member; 300 - second elastic cavity member; 400 - second limit support member; 500 - controller; 510 - pressure sensor; 520 - temperature sensor ;
600-流体介质供应系统;610-压气机;620-加热器;630-第一连接管道;640-流体输送管路;650-流体回收管路650;660-旁通管路;641-第一阀门;651-第二阀门;652-第三阀门;631-第四阀门;661-第五阀门;662-第六阀门;642-第一压力表;653-第二压力表;645-分流母管;655-回流母管;7、9、11、13、15、17-分流支管阀门;6、8、10、12、14、16、18-回流支管阀门。600-fluid medium supply system; 610-compressor; 620-heater; 630-first connecting pipe; 640-fluid conveying line; 650-fluid recovery line 650; 660-bypass line; 641-first Valve; 651-second valve; 652-third valve; 631-fourth valve; 661-fifth valve; 662-sixth valve; 642-first pressure gauge; 653-second pressure gauge; 645-split Pipe; 655-return mother pipe; 7, 9, 11, 13, 15, 17-split pipe valve; 6, 8, 10, 12, 14, 16, 18-return pipe valve.
具体实施方式Detailed ways
对于外转子而言,用于磁极防护覆层固化成型的工艺设备可包括用于从转子内侧(磁极侧)对粘接剂混合空间进行加热的第一能量传递系统和从转子外侧(磁轭侧)对粘接剂混合空间进行加热的第二能量传递系统。根据本公开实施例的用于防护覆层固化成型的工艺设备可仅包括用于从一侧对粘接剂混合空间进行加压的第一能量传递系统,也可以包括用于分别从两侧对粘 接剂混合空间进行加压加热的第一能量传递系统和第二能量传递系统。根据本公开的实施例,第二能量传递系统可以采用与第一能量传递系统相同或相似的方式,利用在弹性介质空间中循环流动的加热流体介质对转子磁轭进行加热,也可以采用现有技术中已知的各种加热方式,例如辐射加热、电磁感应加热、电加热膜加热等。For the outer rotor, the process equipment for the magnetic pole protective coating solidification molding may include a first energy transfer system for heating the adhesive mixing space from the inner side (magnetic pole side) of the rotor and the outer side of the rotor (the yoke side) a second energy transfer system that heats the adhesive mixing space. The process apparatus for protective coating curing molding according to an embodiment of the present disclosure may include only a first energy transfer system for pressurizing the adhesive mixing space from one side, and may also include The adhesive mixing space is subjected to pressure heating of the first energy transfer system and the second energy transfer system. According to an embodiment of the present disclosure, the second energy transfer system may heat the rotor yoke by using a heating fluid medium circulating in the elastic medium space in the same or similar manner as the first energy transfer system, or may be Various heating methods known in the art, such as radiant heating, electromagnetic induction heating, electrically heated film heating, and the like.
此外,根据本公开实施例的工艺设备并不限于应用于外转子的防护覆层固化成型工艺,也可以用于内转子的防护覆层固化成型工艺。另外,除了用于电机的转子的防护覆层固化成型工艺之外,还可以应用于任何使粘接剂固化成型的类似场合。根据本公开的实施例,当由于结构的限制或者工艺的要求,而仅需要从一侧对粘接剂混合空间进行加热时,可以仅采用第一能量传递系统和第二能量传递系统中的一个对粘接剂层进行加热。此外,也可以利用根据本公开的第一能量传递系统或第二能量传递系统,仅对粘接剂层进行加压或仅对粘接剂层加热。除了本公开实施例的圆柱形转子之外,本公开的工艺设备对防护覆层固化成型的表面形状没有限制,这是因为本公开的弹性腔体部件是柔性的,因而是随形的,从而能够用于在各种不规则形状或规则形状的部件的表面形成防护覆层。Further, the process apparatus according to an embodiment of the present disclosure is not limited to the protective coating solidification molding process applied to the outer rotor, and may also be used for the protective coating solidification molding process of the inner rotor. In addition, in addition to the protective coating curing process for the rotor of the motor, it can be applied to any similar situation in which the adhesive is cured. According to an embodiment of the present disclosure, when only the adhesive mixing space needs to be heated from one side due to structural constraints or process requirements, only one of the first energy transfer system and the second energy transfer system may be employed. The adhesive layer is heated. Furthermore, it is also possible to use only the first energy transfer system or the second energy transfer system according to the present disclosure to pressurize only the adhesive layer or only the adhesive layer. The process apparatus of the present disclosure has no limitation on the surface shape of the protective coating cured molding except for the cylindrical rotor of the embodiment of the present disclosure, because the elastic cavity member of the present disclosure is flexible and thus conformal, thereby It can be used to form a protective coating on the surface of various irregularly shaped or regularly shaped components.
在下面的描述中,以外转子的磁极防护覆层固化成型为例来描述根据本公开实施例的用于磁极防护覆层固化成型的工艺设备,并详细描述用于在外转子内侧(磁极侧)对粘接剂混合空间进行加压加热的第一能量传递系统。与现有技术的工艺设备相比,根据本公开实施例的工艺设备省去了粘接用模具60,不再通过粘接用模具60间接加热粘接剂混合空间,而是采用环状弹性可压缩介质腔体部件柔性挤压真空袋并以循环流动的加热流体介质对粘接剂混合空间进行加热。In the following description, a magnetic pole protective coating curing forming of an outer rotor is taken as an example to describe a process apparatus for magnetic pole protective coating solidification molding according to an embodiment of the present disclosure, and is described in detail for the inner side (magnetic pole side) pair of the outer rotor. The first energy transfer system for pressurized heating of the adhesive mixing space. Compared with the prior art process equipment, the process equipment according to the embodiment of the present disclosure dispenses with the bonding mold 60, and no longer indirectly heats the adhesive mixing space by the bonding mold 60, but uses annular elasticity. The compressed medium cavity member flexibly squeezes the vacuum bag and heats the adhesive mixing space with a circulating flowing heated fluid medium.
图7-12是根据本公开实施例的用于磁极防护覆层固化成型的工艺设备的示意图。如图7-12所示,转子40沿轴向方向竖直放置,例如,竖直放置在水平作业平面上,磁极43通过压条42固定在转子的磁轭41的内表面上。在磁极43的外表面上敷设有真空袋(未示出),从而形成粘接剂灌注模腔。在磁极43的径向内侧预定距离处设置第一限位支撑部件100,在第一限位支撑部件100与磁极43之间设置第一弹性腔体部件200。第一限位支撑部件100为刚性部件,用于支撑并保持第一弹性腔体部件200。当向第一弹性腔体部件200中充入加压的流体介质时,第一弹性腔体部件200膨胀从而柔性紧密 地挤压真空袋。7-12 are schematic illustrations of process equipment for magnetic pole protective coating cure forming in accordance with an embodiment of the present disclosure. As shown in Figures 7-12, the rotor 40 is placed vertically in the axial direction, for example, vertically on a horizontal work plane, and the magnetic poles 43 are fixed to the inner surface of the yoke 41 of the rotor by a bead 42. A vacuum bag (not shown) is applied to the outer surface of the magnetic pole 43 to form an adhesive infusion cavity. The first limit support member 100 is disposed at a predetermined radial inner side of the magnetic pole 43, and the first elastic cavity member 200 is disposed between the first limit support member 100 and the magnetic pole 43. The first limit support member 100 is a rigid member for supporting and holding the first elastic cavity member 200. When the pressurized fluid medium is filled into the first elastic cavity member 200, the first elastic cavity member 200 is expanded to flexibly squeeze the vacuum bag tightly.
第一限位支撑部件100为环状,与磁极43之间形成等环状间隙,即,第一容纳空间,从而为环状的第一弹性腔体部件200预留安装、膨胀空间。第一限位支撑部件100可以采用传热系数较低的材料制成,例如,可以采用木板、硬质塑胶板等,用于阻止热量沿径向向外传递。此外,还可以在限位支撑部件100的外部敷设绝热材料来进一步增加绝热性能。第一限位支撑部件100也可以通过刚性骨架并填充绝热材料来形成。为了安装方便,第一限位支撑部件100可以沿圆周方向分为至少两片,优选为分为四片。相邻两片之间可以形成模块化接头。此外,还可以在该等环状间隙的上端和下端设置限位压板110和120,以限制第一弹性腔体部件200的轴向向外膨胀和热量传递。在所述磁极43安装在转子的内壁上的情况下,即转子40为外转子的情况下,所述第一限位支撑部件100的外围为凸面,所述第一弹性腔体部件100设置在第一限位支撑部件100的外圆周表面上。当所述转子40为内转子的情况下,第一弹性腔体部件200则设置在第一限位支撑部件100的内圆周表面上。优选地,第一限位支撑部件100以及限位压板110和120中的至少一个可以由透明材料制成,从而便于观察粘接剂的流动分布状态以及粘接固化状态。The first limiting support member 100 is annular, and forms an annular gap, that is, a first receiving space, with the magnetic pole 43 to reserve a mounting and expanding space for the annular first elastic cavity member 200. The first limiting support member 100 may be made of a material having a low heat transfer coefficient. For example, a wooden board, a hard plastic plate or the like may be used to prevent heat from being transmitted radially outward. In addition, a heat insulating material may be applied outside the limit support member 100 to further increase the heat insulating performance. The first limit support member 100 may also be formed by a rigid skeleton and filled with a heat insulating material. For ease of installation, the first limit support member 100 may be divided into at least two pieces in the circumferential direction, preferably divided into four pieces. A modular joint can be formed between two adjacent sheets. Further, limit platens 110 and 120 may be provided at the upper and lower ends of the annular gaps to limit axial outward expansion and heat transfer of the first elastic cavity member 200. In the case where the magnetic pole 43 is mounted on the inner wall of the rotor, that is, in the case where the rotor 40 is an outer rotor, the outer periphery of the first limiting support member 100 is a convex surface, and the first elastic cavity member 100 is disposed at The first limit support member 100 is on the outer circumferential surface. When the rotor 40 is an inner rotor, the first elastic cavity member 200 is disposed on the inner circumferential surface of the first limit support member 100. Preferably, at least one of the first limiting support member 100 and the limit pressing plates 110 and 120 may be made of a transparent material to facilitate observation of the flow distribution state of the adhesive and the adhesive curing state.
第一弹性腔体部件200可以是柔性橡胶或柔性塑料制成的密封袋,设置在限位支撑部件100与真空袋之间的第一容纳空间中。第一弹性腔体部件200可以具有第一侧壁210和第二侧壁220,第一侧壁210为径向外侧壁,用于与磁极23上敷设的真空袋接触,以挤压真空袋内的粘接剂。第二侧壁220为径向内侧壁,与第一限位支撑部件100的表面接触。第一弹性腔体部件200可由第一限位支撑部件100支撑。可以向第一弹性腔体部件200中充入预定温度的加压流体介质,例如,空气、水、油等。在第一弹性腔体部件200中充入加压的流体介质的情况下,第一弹性腔体部件200能够与真空袋的刚性表面柔性接触,对真空袋内的粘接剂进行柔性挤压,使粘接剂扩散,以充分进入磁极43与磁极43之间的缝隙、磁极43与压条42之间的缝隙、磁极43与磁轭41之间的缝隙、压条42与磁轭41之间的缝隙,充分浸润、浸渍被粘接固体的表面,与敷设的增强纤维布充分浸润混合。同时,使得粘接剂在整个磁极表面上厚度均匀一致。The first elastic cavity member 200 may be a sealed bag made of flexible rubber or flexible plastic, disposed in the first receiving space between the limiting support member 100 and the vacuum bag. The first elastic cavity member 200 may have a first side wall 210 and a second side wall 220. The first side wall 210 is a radially outer side wall for contacting the vacuum bag laid on the magnetic pole 23 to squeeze the vacuum bag. Adhesive. The second side wall 220 is a radially inner side wall that is in contact with the surface of the first limiting support member 100. The first elastic cavity component 200 can be supported by the first limit support component 100. The first elastic cavity member 200 may be filled with a pressurized fluid medium of a predetermined temperature, such as air, water, oil, or the like. In the case where the first elastic cavity member 200 is filled with a pressurized fluid medium, the first elastic cavity member 200 can be in flexible contact with the rigid surface of the vacuum bag, and the adhesive in the vacuum bag is flexibly squeezed. The adhesive is diffused so as to sufficiently enter the gap between the magnetic pole 43 and the magnetic pole 43, the gap between the magnetic pole 43 and the bead 42, the gap between the magnetic pole 43 and the yoke 41, and the gap between the bead 42 and the yoke 41. The surface of the bonded solid is fully wetted and impregnated, and fully mixed with the laid reinforcing fiber cloth. At the same time, the thickness of the adhesive is uniform over the entire surface of the magnetic pole.
在采用柔性橡胶材料(例如,PVDF)或塑料材料制作第一弹性腔体部件 200的情况下,可以在第一弹性腔体部件200中埋设温度传感器510、压电传感器520等感测部件,以检测流体介质温度和压力。可以通过数据总线将设置在不同位置的温度传感器510、压电传感器520连接到控制器500,以将温度信号、压力信号发送给控制器500,从而整体控制不同部分的加热温度和压力。第一弹性腔体部件200可以全部由PVDF材料制成,以容易形成压电传感器520。然而,为了节省成本,也可以仅在需要布置压电传感器520的位置设置PVDF材料,而其他部分由成本较低的橡胶或塑料制成。In the case where the first elastic cavity member 200 is made of a flexible rubber material (for example, PVDF) or a plastic material, a sensing member such as a temperature sensor 510, a piezoelectric sensor 520, or the like may be embedded in the first elastic cavity member 200 to Detect fluid medium temperature and pressure. The temperature sensor 510 and the piezoelectric sensor 520 disposed at different positions may be connected to the controller 500 through a data bus to transmit a temperature signal and a pressure signal to the controller 500, thereby integrally controlling heating temperatures and pressures of different portions. The first elastic cavity member 200 may be entirely made of a PVDF material to easily form the piezoelectric sensor 520. However, in order to save cost, it is also possible to provide the PVDF material only at a position where the piezoelectric sensor 520 needs to be disposed, and the other portion is made of a lower cost rubber or plastic.
第一弹性腔体部件200的内部空间可以是单个环状腔体,即,内部空间没有分隔。然而,也可以通过分隔带230将第一弹性腔体部件200的内部腔体分隔为多个环状通道240。分隔带230可以是具有一定柔韧性的肋状软带,两侧分别连接到弹性腔体部件200的第一侧壁210和第二侧壁220上。多个环状通道240可以是相互独立的,也可以是相互连通的。换句话说,各个通道240可以是相互并联的,也可以是相互串联的。图7-14示出了第一弹性腔体部件200的各个通道串联连接的示例。图15示出了第一弹性腔体部件200的各个通道并联连接的示例。下面,先参照图7-14对根据本公开第一实施例的工艺设备进行详细描述。The interior space of the first resilient cavity component 200 can be a single annular cavity, i.e., the interior space is not separated. However, the inner cavity of the first elastic cavity member 200 may also be partitioned into a plurality of annular passages 240 by the divider strip 230. The spacer tape 230 may be a ribbed flexible tape having a certain flexibility, and the two sides are respectively connected to the first side wall 210 and the second side wall 220 of the elastic cavity member 200. The plurality of annular passages 240 may be independent of each other or may be in communication with each other. In other words, each of the channels 240 may be connected in parallel to each other or may be connected in series. 7-14 illustrate an example of the series connection of the various channels of the first elastomeric cavity component 200. FIG. 15 shows an example in which the respective passages of the first elastic cavity member 200 are connected in parallel. Hereinafter, a process apparatus according to a first embodiment of the present disclosure will be described in detail with reference to FIGS. 7-14.
在各层通道240相互串联的情况下,可以形成一个绕着第一限位支撑部件100的外侧壁盘绕的螺旋状流体介质通道。所述流体介质通道可以按照大致螺旋形状从下向上盘绕。在这种情况下,每一层通道沿着一定倾斜角度向上延伸,因此并不是均处于同一个高度。但是,各层通道也可以沿着同等高度盘绕一圈,然后该层通道的出口与相邻通道的入口连接。流体介质入口可以形成在第一弹性腔体部件200的底部,流体介质出口可形成在第一弹性腔体部件200的顶部,从而流体介质从第一弹性腔体部件200的底部进入螺旋状流体介质通道,围绕磁极43的表面从下向上盘绕后从第一弹性腔体部件200的上部流出。可以通过分隔带230在第一弹性腔体部件200中沿着转子的轴向方向螺旋盘绕,来将第一弹性腔体部件200的内部空间分为串联连通的螺旋形状的流体介质通道。In the case where the respective layers of the channels 240 are connected in series, a spiral fluid medium passage wound around the outer side wall of the first limit support member 100 may be formed. The fluid medium passage may be coiled from the bottom to the top in a substantially spiral shape. In this case, each layer of the channel extends upward at a certain oblique angle, and thus not all are at the same height. However, each layer of channels can also be coiled one turn along the same height, and then the exit of the layer of channels is connected to the inlet of the adjacent channel. A fluid medium inlet may be formed at the bottom of the first elastomeric cavity component 200, and a fluid medium outlet may be formed at the top of the first elastomeric cavity component 200 such that the fluid medium enters the helical fluid medium from the bottom of the first elastomeric cavity component 200. The passage, which is wound around the surface of the magnetic pole 43 from the bottom to the top, flows out from the upper portion of the first elastic cavity member 200. The inner space of the first elastic cavity member 200 may be divided into a spiral-shaped fluid medium passage that is connected in series by the separator belt 230 spirally spiraling in the axial direction of the rotor in the first elastic cavity member 200.
如图9所示,在第一弹性腔体部件200中没有充入流体介质的情况下,第一弹性腔体部件200保持在预膨胀初始位置,即图9中所示的虚线位置250。图12中也示出了预膨胀初始位置,由标号250指示。当第一弹性腔体部件200中充入加压流体介质或加压加热的流体介质后,第一弹性腔体部件200 充满环状膨胀伸缩空间,与覆盖粘接剂层的真空袋接触,从而沿圆周360°方向向粘接剂混合空间传递能量。As shown in FIG. 9, in the case where the first elastic cavity member 200 is not filled with the fluid medium, the first elastic cavity member 200 is maintained at the pre-expansion initial position, that is, the broken line position 250 shown in FIG. The pre-expansion initial position is also shown in FIG. 12, indicated by reference numeral 250. After the first elastic cavity member 200 is filled with the pressurized fluid medium or the pressurized heated fluid medium, the first elastic cavity member 200 is filled with the annular expansion and contraction space, and is in contact with the vacuum bag covering the adhesive layer, thereby Energy is transferred to the adhesive mixing space in a 360° direction.
充入第一弹性腔体部件200中的流体介质,可以为液体,也可以为气体。根据本公开示例性实施例的磁极防护覆层固化成型工艺设备包括第一热流体介质供应系统600,用于向第一弹性腔体部件200供应加压的流体介质或者加压加热的流体介质。所述第一流体介质供应系统600可以包括流体介质加压机和加热器,加压机用于对流体介质加压,加热器用于将流体介质加热。在所述流体介质为液体(例如,水、油等)的情况下,所述加压机可以为液体压力泵。在所述流体介质为气体的情况下,所述加压机可以为压气机。The fluid medium charged into the first elastic cavity member 200 may be a liquid or a gas. The pole protection coating curing process apparatus according to an exemplary embodiment of the present disclosure includes a first thermal fluid medium supply system 600 for supplying a pressurized fluid medium or a pressurized heated fluid medium to the first elastic chamber part 200. The first fluid medium supply system 600 can include a fluid medium pressurizer for pressurizing a fluid medium and a heater for heating the fluid medium. Where the fluid medium is a liquid (eg, water, oil, etc.), the press may be a liquid pressure pump. Where the fluid medium is a gas, the press may be a compressor.
在本公开的实施例中,以加热流体介质为空气为例来描述本公开的实施例。图10示出了第一流体介质供应系统。如图10所示,所述流体介质供应系统600包括压气机610、加热器620、第一连接管路630、流体输送管路640、流体回收管路650、旁通管路660。压气机610用于向第一弹性腔体部件200输送加压空气。加压空气在第一弹性腔体部件200中循环后通过流体回收管路650返回到压气机610。压气机610加压后的空气可通过第一连接管路630流向加热器620,加热器620将加压空气加热到预定温度后供应到第一弹性腔体部件200中。In an embodiment of the present disclosure, an embodiment of the present disclosure is described by taking a heating fluid medium as an air. Figure 10 shows a first fluid medium supply system. As shown in FIG. 10, the fluid medium supply system 600 includes a compressor 610, a heater 620, a first connecting line 630, a fluid delivery line 640, a fluid recovery line 650, and a bypass line 660. Compressor 610 is used to deliver pressurized air to first elastomeric cavity component 200. The pressurized air is returned to the compressor 610 through the fluid recovery line 650 after circulating in the first elastomeric cavity component 200. The pressurized air of the compressor 610 can flow to the heater 620 through the first connecting line 630, and the heater 620 supplies the pressurized air to the first elastic cavity member 200 after heating to a predetermined temperature.
旁通管路660连接在加热器620的进口和出口之间,当不需要通过加热器620对循环气体进行加热时,可以将加压气体通过旁通管路660从压气机610直接供应到弹性腔体部件200中。The bypass line 660 is connected between the inlet and the outlet of the heater 620. When the circulating gas is not heated by the heater 620, the pressurized gas can be directly supplied from the compressor 610 to the elastic through the bypass line 660. In the cavity member 200.
在流体供应管路640上设置有控制流体路径通断的第一阀门641。第一阀门641可以是电控阀。在流体回收管路650上可以设置有控制流体路径通断的第二阀门651,第二阀门651可以是电控阀。在压气机610的入口侧可以设置有第三阀门652,可以通过打开第三阀门652来向压气机610供应外部空气。第三阀门652可以是电控阀。第四阀门631设置在第一连接管路630上,控制压气机610与加热器620之间的流体路径的通断。第五阀门661和第六阀门662设置在旁通管路660上,控制旁通管路660的通断。A first valve 641 that controls the passage of the fluid path is provided on the fluid supply line 640. The first valve 641 can be an electrically controlled valve. A second valve 651 that controls the passage of the fluid path may be disposed on the fluid recovery line 650, and the second valve 651 may be an electrically controlled valve. A third valve 652 may be disposed on the inlet side of the compressor 610, and the external air may be supplied to the compressor 610 by opening the third valve 652. The third valve 652 can be an electrically controlled valve. The fourth valve 631 is disposed on the first connecting line 630 to control the on and off of the fluid path between the compressor 610 and the heater 620. The fifth valve 661 and the sixth valve 662 are disposed on the bypass line 660 to control the on and off of the bypass line 660.
在流体供应管路640上还可设置有第一压力表642和第一温度传感器643,分别用于检测供应的空气的压力和温度。在流体回收管路650还可设置有第二压力表653,用于检测回流的空气的压力。A first pressure gauge 642 and a first temperature sensor 643 may also be disposed on the fluid supply line 640 for detecting the pressure and temperature of the supplied air, respectively. A second pressure gauge 653 may also be provided in the fluid recovery line 650 for detecting the pressure of the returning air.
当完成粘接剂的真空灌注之后,向第一弹性腔体部件200中供应加压气 体时,可以开启根据本公开实施例的第一流体介质供应系统600,将加压空气供应到第一弹性腔体部件200中。当空气充满第一弹性腔体部件200而膨胀时,占据预留在第一限位支撑部件100与粘接剂层之间的环状膨胀伸缩空间。第一弹性腔体部件200的径向向内的膨胀被第一限位支撑部件100阻挡,径向向外的膨胀弹性挤压真空袋。第一弹性腔体部件200与真空袋柔性紧密接触,压紧真空袋。When the pressurized gas is supplied into the first elastic cavity member 200 after completion of the vacuum infusion of the adhesive, the first fluid medium supply system 600 according to an embodiment of the present disclosure may be turned on to supply the pressurized air to the first elasticity. In the cavity member 200. When the air is filled and filled with the first elastic cavity member 200, it occupies an annular expansion and contraction space reserved between the first limit support member 100 and the adhesive layer. The radially inward expansion of the first resilient cavity component 200 is blocked by the first limit support component 100, and the radially outward expansion elastically compresses the vacuum bag. The first elastic cavity member 200 is in intimate contact with the vacuum bag to compress the vacuum bag.
通常情况下,在将粘接剂真空灌注到粘接剂灌注模腔中之后,由于重力的作用,通常情况下会存在下部粘接剂较厚而上部粘接剂较薄的情形。此外,在注胶口附近的粘接剂通常较厚,而在远离注胶口的位置,粘接剂相对较薄。由于转子和定子之间的气隙通常只有几毫米,因此,对磁极防护覆层的厚度要求非常严格,如果局部过厚,会造成磁极防护覆层和定子外表面之间的摩擦,损坏防护覆层,甚至造成整个电机的报废。因此,虽然真空灌注工艺完成,粘接剂的不同位置的厚度并不满足形成转子的工艺要求。此外,此时的粘接剂还可能没有充分进入到磁极43、磁轭41、压条42之间的缝隙中,没有充分浸润、浸渍到被粘接固体表面,无法在粘接剂和被粘接固体表面之间形成粘接。Usually, after the adhesive is vacuum-infused into the adhesive pouring cavity, due to the action of gravity, there is usually a case where the lower adhesive is thick and the upper adhesive is thin. In addition, the adhesive near the glue injection opening is generally thick, while the adhesive is relatively thin at a location away from the glue injection opening. Since the air gap between the rotor and the stator is usually only a few millimeters, the thickness of the magnetic pole protective coating is very strict. If it is too thick, it will cause friction between the magnetic pole protective coating and the outer surface of the stator, and damage the protective cover. The layer even caused the entire motor to be scrapped. Therefore, although the vacuum infusion process is completed, the thickness of the different positions of the adhesive does not satisfy the process requirements for forming the rotor. In addition, the adhesive at this time may not sufficiently enter the gap between the magnetic pole 43, the yoke 41, and the bead 42, and is not sufficiently wetted and impregnated onto the surface of the bonded solid, and cannot be bonded and bonded. Bonding is formed between the solid surfaces.
在粘接剂与磁极之间形成粘接需要两个条件,一是浸润,二是粘接力,两者缺一不可。浸润是当粘接剂与磁极、磁轭壁、增强纤维布表面接触后,接触面自动增大的过程,是粘接剂(树脂和固化剂)与磁极表面、转子磁轭壁、增强纤维布接触时发生的分子间相互作用的现象。因此,为了促进粘接剂与磁极表面的浸润,在第一弹性腔体部件200中快速充入加压气体,对粘接剂进行加压,促进粘接剂的浸渍、浸润、渗流。Two conditions are required to form a bond between the adhesive and the magnetic pole, one is infiltration, and the other is adhesion, both of which are indispensable. Infiltration is a process in which the contact surface automatically increases when the adhesive contacts the surfaces of the magnetic pole, the yoke wall, and the reinforcing fiber cloth, and is an adhesive (resin and curing agent) and a magnetic pole surface, a rotor yoke wall, and a reinforcing fiber cloth. The phenomenon of intermolecular interactions that occur during contact. Therefore, in order to promote the wetting of the adhesive and the surface of the magnetic pole, the first elastic cavity member 200 is quickly filled with a pressurized gas to pressurize the adhesive to promote immersion, wetting, and seepage of the adhesive.
作为示例,可以先在第一弹性腔体部件200中预充入一部分气体,从而可以在开启压气机610之后,能够瞬间将第一弹性腔体部件200充满。As an example, a portion of the gas may be pre-charged in the first elastomeric cavity component 200 such that the first elastomeric cavity component 200 can be fully filled after the compressor 610 is turned on.
优选地,流体介质入口设置在第一弹性腔体部件200的下部,从下层开始充入加压气体,先对下部的粘接剂进行挤压,将多余的粘接剂向上驱赶。加压气体从通道的下部环绕着磁极23的内侧壁逐层上升,从而将粘接剂逐层向上驱赶,以实现粘接剂在磁极23的表面上均匀敷设。Preferably, the fluid medium inlet is disposed at a lower portion of the first elastic cavity member 200, and the pressurized gas is charged from the lower layer, and the lower adhesive is first squeezed to drive the excess adhesive upward. The pressurized gas rises layer by layer from the lower portion of the passage around the inner side wall of the magnetic pole 23, thereby driving the adhesive layer by layer upward to achieve uniform application of the adhesive on the surface of the magnetic pole 23.
当通过压气机610向弹性腔体部件200充入加压气体时,可以先打开第一阀门641、第三阀门652、第四阀门631,关闭其他阀门。通过第三阀门652将外部空气引入压气机610,通过压气机610加压后的空气直接通过旁通管 路660进入第一弹性腔体部件200。气体在通过加热器620时,流体阻力较大,时间较长,使得流体压力的变化响应时间慢。因此,在需要实现使空气瞬间充满弹性腔体部件200时,可以使气体从压气机610通过旁通管路660直接充入第一弹性腔体部件200中,而避免经过流动阻力大的加热器620。When the pressurized cavity gas is filled into the elastic cavity member 200 by the compressor 610, the first valve 641, the third valve 652, and the fourth valve 631 may be opened to close the other valves. External air is introduced into the compressor 610 through the third valve 652, and the air pressurized by the compressor 610 directly enters the first elastic cavity member 200 through the bypass pipe 660. When the gas passes through the heater 620, the fluid resistance is large and the time is long, so that the response time of the fluid pressure changes slowly. Therefore, when it is required to instantaneously fill the elastic cavity member 200 with air, the gas can be directly charged into the first elastic cavity member 200 from the compressor 610 through the bypass line 660, thereby avoiding the heater having a large flow resistance. 620.
第一弹性腔体部件200可以以恒定的压力挤压粘接剂,也可以以脉动的压力挤压粘接剂。为了促进粘接剂的流动、扩散,充入的加压气体的压力可以是周期性改变的。因此,第一流体介质供应系统600以变压方式运行,从而第一弹性腔体部件200以波动方式挤压粘接剂。图12示出了第一弹性腔体部件200对粘接剂层施加压力的示意图。The first elastic cavity member 200 may press the adhesive at a constant pressure or may press the adhesive with a pulsating pressure. In order to promote the flow and diffusion of the adhesive, the pressure of the pressurized gas to be charged may be periodically changed. Therefore, the first fluid medium supply system 600 operates in a pressure swing manner such that the first elastic cavity member 200 presses the adhesive in a fluctuating manner. Figure 12 shows a schematic view of the first elastomeric cavity component 200 applying pressure to the adhesive layer.
在变压运行期间,可以通过控制压气机610来使充入的气体压力升高,还可以通过操作第三阀门652向外释放一定量的气体来使弹性腔体部件200的内部压力减小。在压力改变时,可以关闭第四阀门631,打开旁通管路660上的第五阀门661和第六阀门662,使加压气体不通过加热器620,而是通过旁通管路660直接进入第一弹性腔体部件200中,实现压力的瞬间变化,提高对粘接剂的挤压和驱赶效果。During the pressure swing operation, the pressure of the charged gas may be increased by controlling the compressor 610, and the internal pressure of the elastic chamber member 200 may be reduced by operating the third valve 652 to release a certain amount of gas outward. When the pressure changes, the fourth valve 631 can be closed, and the fifth valve 661 and the sixth valve 662 on the bypass line 660 are opened, so that the pressurized gas does not pass through the heater 620, but directly enters through the bypass line 660. In the first elastic cavity member 200, an instantaneous change in pressure is achieved to improve the extrusion and repellent effect on the adhesive.
在根据本公开的第一实施例中,第一弹性腔体部件200中的腔体通过分隔带230被分为多层通道。多层通道串联连接,形成单个流体介质通道。分隔带230可以为柔性的肋状带,两侧分别连接到第一侧壁210和第二侧壁220上。当加压气体快速充入第一弹性腔体部件200时,下层通道瞬间膨胀,对分隔带230形成一个瞬间的冲击力,分隔带230在整个冲击力的作用下会向上弯曲变形,进入相邻的上层通道中。分隔带230受到的这种冲击力会撕扯分隔带230与第一弹性腔体部件200脱离。尤其是,在变压运行期间,分隔带230会反复朝着不同的方向弯曲变形,这会加剧分隔带230的损坏从而与第一弹性腔体部件200的侧壁脱离。因此,为了减少这种瞬间冲击对分隔带230造成的撕扯,在分隔带230上开设一些孔隙,使得一部分空气从压力高的通道进入压力相对低的通道中,减小分隔带230两侧的瞬间压力差。In the first embodiment according to the present disclosure, the cavity in the first elastic cavity member 200 is divided into a multi-layered passage by the separation tape 230. The multi-layer channels are connected in series to form a single fluid medium channel. The divider strip 230 can be a flexible ribbed strip that is joined to the first side wall 210 and the second side wall 220, respectively. When the pressurized gas is rapidly charged into the first elastic cavity member 200, the lower passage instantaneously expands to form an instantaneous impact force on the partition belt 230, and the partition belt 230 is bent upward and deformed under the impact force to enter the adjacent In the upper channel. This impact force experienced by the divider strip 230 will tear the divider strip 230 out of the first elastomeric cavity component 200. In particular, during the pressure swing operation, the separation strip 230 is repeatedly bent and deformed in different directions, which may exacerbate damage of the separation strip 230 to be detached from the side walls of the first elastic cavity member 200. Therefore, in order to reduce the tear caused by the instantaneous impact on the separation strip 230, some voids are formed in the separation strip 230, so that a part of the air enters the channel with relatively low pressure from the channel with high pressure, and the moment on both sides of the separation strip 230 is reduced. Pressure difference.
图7示出了孔隙开设在分隔带230与第一侧壁210连接的位置处的示例。图8示出了孔隙开始在分隔带230与第二侧壁220连接的位置处的示例。然而,孔隙可以开设在分隔带230的任意位置,例如,开设在分隔带230的中部。孔隙240的形状优选为圆形,避免局部应力过大而开裂。FIG. 7 shows an example in which the aperture is opened at a position where the separation strip 230 is connected to the first side wall 210. FIG. 8 shows an example in which the pores start at a position where the separator tape 230 is joined to the second side wall 220. However, the aperture may be opened at any position of the separation strip 230, for example, in the middle of the separation strip 230. The shape of the apertures 240 is preferably circular to avoid local stresses that are excessively cracked.
根据本公开的实施例,用于磁极防护覆层固化成型的工艺设备还可包括 用于对磁轭41的外圆周表面进行加热的第二能量传递系统。如图11所示,所述第二能量传递系统可包括第二弹性腔体部件300和第二限位支撑部件400。第二限位支撑部件400为圆筒状,设置在转子40的外周,与转子40的外圆周表面之间形成环状间隙,即,第二容纳空间,第二弹性腔体部件300设置在第二容纳空间内。第二能量传递系统还可以包括第二流体介质供应系统(未示出),从而向第二弹性腔体部件300中充入加热加压气体。由于对磁轭41的外表面仅需要加热,因此,可以仅向第二弹性腔体部件300中充入加热气体。然而,优选地,为了使第二弹性腔体部件300与磁轭41的外表面紧密接触从而以热传导方式对磁轭41加热并且避免第二弹性腔体部件300烧毁,第二能量传递系统还可以包括第二压气机(未示出),以向第二弹性腔体部件300充入加热加压气体。在环状间隙的两端还可以设置限位压板410和420,以限制第二弹性腔体部件200的轴向向外膨胀和热量传递。由于不需要对磁轭41的圆筒壁进行波动加压。因此,除了波动加压之外,第二能量传递系统可以与第一能量传递系统的构造类似,为了使说明书简洁,这里不再对第二能量传递系统进行详细描述。According to an embodiment of the present disclosure, the process apparatus for magnetic pole protective coating solidification molding may further include a second energy transfer system for heating the outer circumferential surface of the yoke 41. As shown in FIG. 11, the second energy transfer system can include a second resilient cavity component 300 and a second limit support component 400. The second limiting support member 400 has a cylindrical shape and is disposed on the outer circumference of the rotor 40 to form an annular gap with the outer circumferential surface of the rotor 40, that is, the second accommodation space, and the second elastic cavity member 300 is disposed at the Two accommodation spaces. The second energy transfer system may also include a second fluid medium supply system (not shown) to charge the second elastomeric cavity component 300 with heated pressurized gas. Since only the outer surface of the yoke 41 needs to be heated, it is possible to charge only the second elastic cavity member 300 with the heating gas. However, preferably, in order to bring the second elastic cavity member 300 into close contact with the outer surface of the yoke 41 to thermally heat the yoke 41 and prevent the second elastic cavity member 300 from being burnt, the second energy transfer system may also A second compressor (not shown) is included to charge the second elastomeric cavity member 300 with heated pressurized gas. Limiting platens 410 and 420 may also be provided at both ends of the annular gap to limit axial outward expansion and heat transfer of the second resilient cavity component 200. Since the cylindrical wall of the yoke 41 does not need to be subjected to wave pressure. Therefore, in addition to the fluctuating pressurization, the second energy transfer system can be similar to the configuration of the first energy transfer system, and the second energy transfer system will not be described in detail herein for the sake of brevity of the description.
如图12所示,第一弹性腔体部件200和第二弹性腔体部件300均可以采用柔性橡胶或柔性塑料制成,并且可以埋设有和温度传感器510和压力传感器520,并通过数据总线与控制器500连接,将压力信号和温度信号传递给控制器500,从而实现对压力和温度的总体监测和控制。压力信号偏差与磁极防护覆层厚度偏差对应,压力低则对应磁极防护覆层厚度大,压力大则对应磁极防护覆层厚度小。可建立压力信号偏差与厚度偏差的关系,作为评价能量传递系统工作效果的指标。轴向高度压力偏差信号可作为真空系统故障判断依据,借助测厚仪检验、校正变压运行周期和力度。As shown in FIG. 12, the first elastic cavity member 200 and the second elastic cavity member 300 may each be made of flexible rubber or flexible plastic, and may be embedded with the temperature sensor 510 and the pressure sensor 520, and through the data bus. The controller 500 is coupled to communicate pressure signals and temperature signals to the controller 500 for overall monitoring and control of pressure and temperature. The pressure signal deviation corresponds to the thickness deviation of the magnetic pole protection coating. The low pressure corresponds to the thickness of the magnetic pole protection coating. When the pressure is large, the thickness of the magnetic pole protection coating is small. The relationship between pressure signal deviation and thickness deviation can be established as an indicator for evaluating the working effect of the energy transfer system. The axial height pressure deviation signal can be used as the basis for determining the failure of the vacuum system. The thickness gauge is used to check and correct the variable pressure operation period and strength.
图14示出了弹性腔体部件200的压力变化曲线以及粘接剂固化过程温度变化曲线。Figure 14 shows the pressure profile of the elastomeric cavity component 200 and the temperature profile of the adhesive cure process.
如图14所示,横轴为时间轴,左侧纵轴表示压力大小,右侧纵轴表示温度大小。P1表示真空袋内的绝对压力,P0表示制造车间的环境大气压。T1表示制造车间环境温度。t0、t1、t2、t3表示工艺过程的各个时间点。根据时间点t0、t1、t2、t3,可以将弹性腔体部件200的压力变化曲线以及粘接剂固化过程温度变化曲线分为三个阶段,分别对应于加压渗流过程、加热加压固化过程和降温及应力松弛过程。As shown in Fig. 14, the horizontal axis represents the time axis, the left vertical axis represents the magnitude of the pressure, and the right vertical axis represents the temperature. P1 represents the absolute pressure in the vacuum bag, and P0 represents the ambient atmospheric pressure of the manufacturing plant. T1 represents the ambient temperature of the manufacturing plant. T0, t1, t2, and t3 represent various time points of the process. According to the time points t0, t1, t2, and t3, the pressure change curve of the elastic cavity member 200 and the temperature change curve of the adhesive curing process can be divided into three stages, which respectively correspond to the pressurized seepage process and the heat and pressure curing process. And cooling and stress relaxation processes.
第一阶段(从t0到t1)为加压渗流过程。通过第一弹性腔体部件200对粘接剂层施加压力能,促进粘接剂在粘接剂混合空间内的扩散、浸润、渗流。在该过程中,为了避免粘接剂在厚度敷设均匀之前固化,先不对粘接剂层加热。可以通过使第一弹性腔体部件200中的压力波动变化,来对粘接剂脉动加压。通过若干个周期的循环脉动加压,能够促使粘接剂均匀敷设,并进入到磁轭41、压条42、磁极43之间的缝隙、间隙中,从而更好地浸渍、浸润固体表面。在整个过程中,由于没有对粘接剂进行加热,粘接剂保持在一个稳定的温度,基本上等于注入时的温度。The first stage (from t0 to t1) is a pressurized seepage process. Pressure energy is applied to the adhesive layer by the first elastic cavity member 200 to promote diffusion, wetting, and seepage of the adhesive in the adhesive mixing space. In this process, in order to prevent the adhesive from solidifying before the thickness is evenly applied, the adhesive layer is not heated first. The adhesive pulsation can be pressurized by varying the pressure fluctuations in the first elastic cavity member 200. By a plurality of cycles of cyclic pulsation pressurization, the adhesive can be uniformly applied and enter the gaps and gaps between the yoke 41, the bead 42, and the magnetic poles 43, thereby better impregnating and wetting the solid surface. Throughout the process, since the adhesive is not heated, the adhesive is maintained at a stable temperature substantially equal to the temperature at the time of injection.
第二阶段(从t1到t2)为加热加压固化过程,在时间点t1结束对粘接剂的交变加压,改变为以恒定压力挤压粘接剂,并从时间点t1开始对粘接剂进行加热。对于转子内侧,通过在第一弹性腔体部件200中充入加热加压气体,从磁极侧对粘接剂进行加热加压。对于转子外侧,通过第二能量传递系统对转子磁轭进行加热,从而从磁轭侧对粘接剂进行加热升温。通过控制受热区域两侧的温度,使粘接剂两侧均等受热,使得粘接剂两侧温度对称上升,减小对磁极周界及防护覆层由于温差导致的热应力。在下面的描述中,以第二能量传递系统如图11所示包括第二弹性腔体部件300为例。The second stage (from t1 to t2) is a heat and pressure curing process, and the alternating pressurization of the adhesive is terminated at the time point t1, and the adhesive is pressed at a constant pressure, and the adhesive is started from the time point t1. The agent is heated. The inside of the rotor is heated and pressurized from the magnetic pole side by charging the first elastic cavity member 200 with a heated and pressurized gas. The rotor yoke is heated by the second energy transfer system outside the rotor, and the adhesive is heated and heated from the yoke side. By controlling the temperature on both sides of the heated area, the adhesive is uniformly heated on both sides, so that the temperature on both sides of the adhesive is symmetrically increased, and the thermal stress caused by the temperature difference between the magnetic pole perimeter and the protective coating is reduced. In the following description, the second energy transfer system includes the second elastic cavity member 300 as shown in FIG.
由于能够在短时间内将热空气充入第一弹性腔体部件200和第二弹性腔体部件300中,第一弹性腔体部件200和第二弹性腔体部件300中能够在几秒钟之内充满加热加压的气体,从而响应速度快,温度可控性好。由于第一弹性腔体部件200与真空袋柔性紧密接触,能够以热传导方式直接快速加热粘接剂混合空间。同时,第二弹性腔体部件300紧密接触磁轭41,以热传导方式对磁轭41进行加热。因此,控制器500可以通过控制粘接剂混合空间两侧的温度,使粘接剂从灌注温度按照设定的速率升温到最佳的粘接固化温度附近。升温即从树脂注入温度提升至所需的固化温度,升温至所需温度后恒温一段时间,以促进固化剂和树脂反应、凝结、固化。通过控制第一能量传递系统和第二能量传递系统,使粘接剂混合空间两侧的温度保持一致,并保持在最佳的粘接固化温度附近持续设定小时数。温度是粘接剂固化的主要因素,不仅决定固化完成的程度,而且也决定固化过程进行的快慢。固化时间太长或固化不完全都会使粘接性能下降,温度过高,因反应过快,粘度迅速上升会影响粘接剂向被粘接固体表面扩散,也会造成粘接性能下降。因此,在粘接过程中,需要有效控制粘接固化温度,并且还需要在固化粘接温度维 持必须的时间长度,获得加热粘接期间固化达到的强度要求。在加热固化过程中,可将真空袋侧的温度与磁轭内表面的温度保持一致,并保持7-8小时。Since the hot air can be charged into the first elastic cavity member 200 and the second elastic cavity member 300 in a short time, the first elastic cavity member 200 and the second elastic cavity member 300 can be in a few seconds. The inside is filled with heated and pressurized gas, so that the response speed is fast and the temperature is controllable. Since the first elastic cavity member 200 is in close contact with the vacuum bag, the adhesive mixing space can be directly heated quickly by heat conduction. At the same time, the second elastic cavity member 300 closely contacts the yoke 41 to heat the yoke 41 in a thermally conductive manner. Therefore, the controller 500 can raise the temperature of the adhesive from the perfusion temperature to a temperature near the optimum bonding curing temperature by controlling the temperature on both sides of the adhesive mixing space. The temperature rise is raised from the resin injection temperature to the desired curing temperature, and the temperature is raised to the desired temperature and then kept at a constant temperature for a period of time to promote the reaction, coagulation, and solidification of the curing agent and the resin. By controlling the first energy transfer system and the second energy transfer system, the temperatures on both sides of the adhesive mixing space are kept consistent and maintained at an optimum bond curing temperature for a set number of hours. Temperature is the main factor in the curing of the adhesive, not only determines the degree of curing, but also determines how fast the curing process takes place. Too long curing time or incomplete curing will lower the bonding performance. If the temperature is too high, the reaction will be too fast, and the rapid increase of viscosity will affect the diffusion of the adhesive to the surface of the bonded solid, and the bonding performance will also be degraded. Therefore, in the bonding process, it is necessary to effectively control the bonding curing temperature, and it is also necessary to maintain the curing bonding temperature for a necessary length of time to obtain the strength requirement for curing during the heating bonding. During the heat curing process, the temperature on the side of the vacuum bag can be kept constant with the temperature of the inner surface of the yoke and held for 7-8 hours.
在第二阶段中,第二弹性腔体部件300与磁轭41的外部接触,实现热传导即可,因此,第二弹性腔体部件300中的压力满足使第二弹性腔体部件300与磁轭41的外壁紧密接触即可。通常,磁轭41为金属材料,导热系统较高,能够实现热量的快速传递。然而,由于第一弹性腔体部件200直接接触粘接剂混合空间,而第二弹性腔体部件300需要通过磁轭41来对粘接剂混合空间进行加热,因此,可使第二弹性腔体部件300中的气体的温度稍微大于第一弹性腔体部件200中的温度,来使粘接剂混合空间两侧的温度保持一致。粘接剂混合空间两侧的加热温度可以通过计算得到。In the second stage, the second elastic cavity member 300 is in contact with the outside of the yoke 41 to achieve heat conduction, and therefore, the pressure in the second elastic cavity member 300 satisfies the second elastic cavity member 300 and the yoke. The outer wall of 41 can be in close contact. Generally, the yoke 41 is made of a metal material, and the heat transfer system is high, enabling rapid heat transfer. However, since the first elastic cavity member 200 directly contacts the adhesive mixing space, and the second elastic cavity member 300 needs to heat the adhesive mixing space through the yoke 41, the second elastic cavity can be made The temperature of the gas in component 300 is slightly greater than the temperature in first elastomeric cavity component 200 to maintain uniform temperature across the adhesive mixing space. The heating temperature on both sides of the adhesive mixing space can be calculated.
第三阶段(从t2到t3)为降温及应力松弛过程。在粘接剂的固化达到强度要求后,工艺进入降温及应力松弛过程。在该过程,为了避免粘接剂快速降温导致的应力,使粘接剂混合空间按照一定速率降温,降温速率和降温时间可以通过计算得到。通过控制第一能量传递系统和第二能量传递系统,使粘接剂两侧的温度以设定的速率降低。在时间点t3,粘接剂混合空间的温度达到室温,第一弹性腔体部件200中的压力也相应逐渐降低,粘接剂的固化完成,从而形成防护覆层。此时,可以将弹性腔体部件200泄压,移除相应的工艺设备。避免突然的降温导致的应力突变而影响防护覆层的寿命,降温及应力松弛过程可持续5-6小时。The third stage (from t2 to t3) is the cooling and stress relaxation process. After the curing of the adhesive reaches the strength requirement, the process enters a cooling and stress relaxation process. In this process, in order to avoid the stress caused by the rapid cooling of the adhesive, the adhesive mixing space is cooled at a certain rate, and the cooling rate and the cooling time can be calculated. By controlling the first energy transfer system and the second energy transfer system, the temperature on both sides of the adhesive is lowered at a set rate. At the time point t3, the temperature of the adhesive mixing space reaches room temperature, the pressure in the first elastic cavity member 200 is also gradually lowered, and the curing of the adhesive is completed, thereby forming a protective coating. At this point, the elastomeric cavity component 200 can be depressurized to remove the corresponding process equipment. Avoid sudden changes in stress caused by sudden cooling and affect the life of the protective coating. The cooling and stress relaxation process can last for 5-6 hours.
如图14所示,当通过对粘接剂进行波动加压的加压渗流过程中,在起始阶段,优选地,对粘接剂施加的压力小一些,持续时间短一些。这是因为,在粘接剂还没有完全均匀摊开的情况下,会存在粘接剂局部堆积的可能,例如,由于重力作用使得粘接剂下垂,下部的厚度相对大于上部的厚度。如果加压过大过快,容易造成真空袋破裂。在通过多次波动加压之后,下部局部堆积的粘接剂被向上逐步驱赶、扩散。随着粘接剂覆层的厚度逐渐均匀,可以加大加压的幅度和持续的时间。通过对粘接剂交变加压,使得粘接剂的厚度在整个磁极表面上完全均匀一致,使得粘接剂与玻璃增强纤维布重复浸润混合,并且在径向压力作用下进入各个缝隙,并浸渍、浸润固体表面。As shown in Fig. 14, during the pressurized percolation by the fluctuating pressurization of the adhesive, in the initial stage, preferably, the pressure applied to the adhesive is smaller and the duration is shorter. This is because, in the case where the adhesive has not been completely spread out, there may be a possibility of partial accumulation of the adhesive, for example, the adhesive sag due to gravity, and the thickness of the lower portion is relatively larger than the thickness of the upper portion. If the pressure is too large and too fast, it is easy to cause the vacuum bag to rupture. After being pressurized by a plurality of fluctuations, the adhesive partially deposited in the lower portion is gradually driven upward and spread. As the thickness of the adhesive coating is gradually uniform, the magnitude and duration of the pressurization can be increased. By alternating the adhesive, the thickness of the adhesive is completely uniform over the entire surface of the magnetic pole, so that the adhesive is repeatedly wetted and mixed with the glass reinforced fiber cloth, and enters each gap under the action of radial pressure, and Impregnate and wet the solid surface.
在第一个阶段的交变加压过程中,可以执行多轮加压操作,例如,进行N轮加压操作,其中N为自然数,并且大于等于3。每轮加压操作的最大压力可以逐渐增大,持续时间段可以逐渐加长。During the alternating pressurization of the first stage, a plurality of rounds of pressurization operations may be performed, for example, an N-round pressurization operation, where N is a natural number and is greater than or equal to 3. The maximum pressure of each pressurization operation can be gradually increased, and the duration can be gradually lengthened.
以进行3轮加压操作为例,在第1轮加压操作中,可以使压力升高到Pˊ,然后降低到预定压力,所述预定压力可以大于或等于P2,并且P2大于环境大气压P0。在第2轮加压操作中,可以使压力升高到Pˊˊ,然后降低。在第3轮加压操作中,可以使压力升高到Pˊˊˊ,然后降低到P2,并保持在P2,以进行第二阶段的加热固化过程。在上述加压操作中,每轮操作的压力逐渐增大,即,压力Pˊˊˊ>Pˊˊ>Pˊ,并每轮持续时间逐渐加长。Taking a three-wheel press operation as an example, in the first round pressurization operation, the pressure can be raised to Pˊ and then lowered to a predetermined pressure, which can be greater than or equal to P2, and P2 is greater than the ambient atmospheric pressure P0. In the second round of pressurization operation, the pressure can be raised to Pˊˊ and then lowered. In the third round of pressurization operation, the pressure can be raised to Pˊˊˊ, then lowered to P2, and maintained at P2 for the second stage of the heat curing process. In the above pressurizing operation, the pressure per round of operation is gradually increased, that is, the pressure P ˊˊˊ > P ˊˊ > P ˊ, and the duration of each round is gradually lengthened.
通过图14可以看出,每一轮加压的峰值是逐渐加大的并且持续时间是逐步增加的,从而每一轮加压的平均压力值和持续时间是阶梯性增大的。通过这种平均压力阶梯式增加的方式对粘接剂进行波动加压,就像气锤一样对粘接剂层进行柔性捶打,且逐渐加大捶打力度,使得粘接剂充分进入磁极与磁轭之间的各个缝隙中,并且在转子径向方向上粘接剂层的厚度均匀一致。As can be seen from Fig. 14, the peak value of each round of pressurization is gradually increased and the duration is gradually increased, so that the average pressure value and duration of each round of pressurization are stepwisely increased. By the stepwise increase of the average pressure, the adhesive is subjected to wave pressure, and the adhesive layer is flexibly beaten like an air hammer, and the beating force is gradually increased, so that the adhesive sufficiently enters the magnetic pole and the yoke. The thickness of the adhesive layer is uniform in each of the gaps and in the radial direction of the rotor.
可选地,每轮加压操作可以包括多个重复性操作,即,每个压力增大-减小的加压操作也可以重复执行多次。例如,在第一轮加压操作中,可以将压力升高到Pˊ的操作反复执行多次,在第二轮加压操作中,可以将压力升高到P〞的操作反复执行多次,在第三轮加压操作中,可以将压力升高到Pˊˊˊ的操作反复执行多次。在整个加压渗流过程中,第一弹性腔体部件200中的压力可始终大于环境大气压P0,例如,可以始终大于压力P2。Alternatively, each round of pressurization operation may include a plurality of repetitive operations, i.e., each pressure increase-reduced pressurization operation may also be performed multiple times. For example, in the first round of pressurization operation, the operation of raising the pressure to Pˊ may be repeatedly performed a plurality of times, and in the second round of pressurizing operation, the operation of raising the pressure to P〞 may be repeatedly performed a plurality of times, In the third round of pressurization operation, the operation of raising the pressure to Pˊˊˊ may be repeatedly performed a plurality of times. During the entire pressurized seepage process, the pressure in the first elastic cavity member 200 may always be greater than the ambient atmospheric pressure P0, for example, Always greater than the pressure P2.
在受热固化阶段,依据聚合物表面张力平衡值随反应温度提高而减小所遵守的基本热力学关系,控制粘接剂混合空间的温度值将粘接剂表面张力减小,使被粘物(磁极、转子磁轭壁)被粘接剂润湿情况得到改善,在利于粘接剂浸润、吸附、成键的温度最佳值附近持续特定时间而固化粘接。通过使“粘接剂混合空间”的360圆周方向和高度方向温升控制一致化、温度分布均一化,使得粘接剂在最佳固化温度下粘接固化,并且控制粘接剂混合空间两侧的温度,避免温差造成的热内应力。In the heat curing stage, according to the basic surface thermodynamic relationship of the polymer surface tension balance decreases as the reaction temperature increases, controlling the temperature value of the adhesive mixing space reduces the surface tension of the adhesive to make the adherend (magnetic pole The rotor yoke wall is improved by the adhesion of the adhesive, and is cured for a certain period of time in the vicinity of the optimum temperature for the adhesion, adsorption, and bonding of the adhesive. By making the 360-direction and height-direction temperature rise control of the "adhesive mixing space" uniform and uniform in temperature distribution, the adhesive is cured and cured at the optimum curing temperature, and both sides of the adhesive mixing space are controlled. The temperature is to avoid the thermal internal stress caused by the temperature difference.
在降温及应力松弛阶段,使粘接剂层两侧的温度对称地以设定速率降低,避免降温过快的导致的收缩应力。During the cooling and stress relaxation phases, the temperature on both sides of the adhesive layer is symmetrically reduced at a set rate to avoid shrinkage stress caused by excessively rapid cooling.
根据本公开的实施例,在加热过程中,加热流体在整个弹性腔体内连续流动,保证了温度场圆周方向、不同高度的温度分布均一化可控,使粘接剂在圆周360°范围内受热一致化,磁极和磁轭高度方向受热一致化,使得磁极防护层自身成型过程中应力消除了,保证了成型质量,降低后期使用过程应力造成的剥离、断裂。根据本公开的实施例,整个弹性腔内空气占有容积非 常小,意味着空气流循环过程代价小,吸热量小,温升过渡过程短暂,容易实现粘接剂填充过程对温升速率的控制。According to the embodiment of the present disclosure, during the heating process, the heating fluid continuously flows throughout the elastic cavity, ensuring that the temperature distribution in the circumferential direction and the different heights of the temperature field is uniform and controllable, so that the adhesive is heated in the range of 360° in the circumference. Uniformity, the magnetic pole and the yoke are uniformly heated in the height direction, so that the stress is eliminated during the forming process of the magnetic pole protective layer itself, the molding quality is ensured, and the peeling and fracture caused by the stress during the later use are reduced. According to the embodiment of the present disclosure, the air volume occupied by the entire elastic cavity is very small, which means that the air flow circulation process is small in cost, the heat absorption is small, and the temperature rise transition process is short, and the temperature rising rate control of the adhesive filling process is easily realized. .
此外,根据本公开的实施例,在真空保压阶段,由于弹性腔体部件200挤压在真空袋外表面,即使是真空袋有破损,也能够通过与真空袋外表面的紧密接触并紧紧挤压真空袋,防止真空袋内的真空失效。Further, according to the embodiment of the present disclosure, in the vacuum holding stage, since the elastic cavity member 200 is pressed against the outer surface of the vacuum bag, even if the vacuum bag is broken, it can be in close contact with the outer surface of the vacuum bag and tightly Squeeze the vacuum bag to prevent vacuum failure in the vacuum bag.
图15是根据本公开第二实施例的第一能量传递系统的示意图。在根据本公开的第二实施例中,弹性腔体部件200中的各层通道相互独立,并联连接在第一流体介质供应系统600的入口和出口之间,因此,各个通道可以单独控制。图15所示的第一能量传递系统包括与流体输送管路640连接的分流母管645和与流体回收管路650连接的回流母管655。分流母管645与用于将空气分别输送到弹性腔体部件200的各个环状通道中的分流支管连通,各个分流支管上设置有用于控制各个分流支管通断的分流支管阀门7、9、11、13、15、17、19。回流母管655与用于将各个环状通道中的空气回收的回流支管连通,各个回流支管上设置有用于控制各个回流支管通断的回流支管阀门6、8、10、12、14、16、18。15 is a schematic diagram of a first energy transfer system in accordance with a second embodiment of the present disclosure. In the second embodiment according to the present disclosure, the respective layer passages in the elastic cavity member 200 are independent of each other and connected in parallel between the inlet and the outlet of the first fluid medium supply system 600, and thus, the respective passages can be individually controlled. The first energy transfer system shown in FIG. 15 includes a splitter manifold 645 coupled to the fluid delivery conduit 640 and a return manifold 655 coupled to the fluid recovery conduit 650. The diverting mother pipe 645 is in communication with a diverting branch pipe for conveying air to each of the annular passages of the elastic cavity member 200, and each of the diverting branch pipes is provided with a diverting branch pipe valve 7, 9, 11 for controlling the opening and closing of each diverting branch pipe. 13, 15, 17, 19 The returning mother pipe 655 is in communication with a return branch pipe for recovering air in each of the annular passages, and each of the return branch pipes is provided with a return pipe valve 6, 8, 10, 12, 14, 16 for controlling the opening and closing of each of the return pipe branches. 18.
为了形成各个独立的通道,通过环形分隔带230将第一弹性腔体部件200的内部空间沿转子的轴向方向分隔为多个环形通道。为了将各层通道相互分开并且减小相邻通道之间的干涉和影响,分隔带230可以是具有一定刚性的环形肋状分隔板。此外,在各个环形通道中还设置一个纵向分隔片(未示出),并在纵向分隔片的两侧设置分流支管和回流支管,使得流入环形通道的空气在整个圆周方向上循环一周。通过分流支管流入环形通道的气流沿圆周360°度循环一周后通过回流支管流出。In order to form the respective independent passages, the inner space of the first elastic cavity member 200 is divided into a plurality of annular passages in the axial direction of the rotor by the annular partitioning belt 230. In order to separate the layers of the channels from each other and to reduce the interference and influence between adjacent channels, the separation strips 230 may be annular ribbed separators having a certain rigidity. Further, a longitudinal partitioning piece (not shown) is provided in each of the annular passages, and a branching branch pipe and a returning branch pipe are provided on both sides of the longitudinal partitioning piece, so that the air flowing into the annular passage is circulated throughout the circumferential direction. The airflow flowing into the annular passage through the branch branch pipe is circulated for one week at a circumference of 360° and then flows out through the return branch pipe.
在图15所示的示例中,第一弹性腔体部件200中的空间被分为7层通道,从下往上分别为第一环形通道,第二环形通道、第三环形通道、第四环形通道、第五环形通道、第六环形通道、第七环形通道。可以分别通过阀7、9、11、13、15、17、19控制各个通道的分流支管,通过阀6、8、10、12、14、16、18控制各个通道的回流支管。但是,上述通道的层数仅仅是示例性的,可以根据转子的尺寸以及压力控制的需要来设置通道的层数。In the example shown in FIG. 15, the space in the first elastic cavity member 200 is divided into seven layers of passages, from bottom to top, respectively, a first annular passage, a second annular passage, a third annular passage, and a fourth annular shape. a channel, a fifth annular channel, a sixth annular channel, and a seventh annular channel. The split manifolds of the respective channels can be controlled by valves 7, 9, 11, 13, 15, 17, 19, respectively, and the return branches of the respective channels are controlled by valves 6, 8, 10, 12, 14, 16, 18. However, the number of layers of the above channels is merely exemplary, and the number of layers of the channels can be set according to the size of the rotor and the need for pressure control.
与前面参照图14所描述的过程类似,在真空灌注粘接剂之后,先对粘接剂施加压力,通过挤压、驱赶使粘接剂层的厚度均匀一致,同时使粘接剂浸渍、浸润、渗流到各个缝隙中。可以通过各个阀门的开闭来分层控制各层通 道的压力,使第一弹性腔体部件200的压力分层循环脉动。在变压运行的第一阶段,打开旁通管路660,使加压气体直接通过分流母管645,然后通过分流支管进入各个通道中。为了分层控制各个流道的压力并使下部通道的压力相对大于上部通道的压力,可以采取梯级加压的顺序从下往上对各通道充入加压气体。可以通过使分流支管阀门19、17、15、13、11、9、7的开度按照从下往上的顺序先后延迟打开,从而使下部的通道先充入加压气体,并使下部通道的气体压力大于上部通道的气体压力,从下部往上驱赶、推挤粘接剂。可以通过控制各个分流支管阀门的开度或者打开时间来控制各层环状通道的压力。通过梯级加压操作,使得各层环状通道从下往上逐级推挤、驱赶粘接剂。除了梯级加压的方式之外,还可以使各层通道的压力交替脉动变化。Similar to the process described above with reference to Figure 14, after the adhesive is vacuum infused, pressure is applied to the adhesive, and the thickness of the adhesive layer is uniformed by extrusion and driving, while the adhesive is impregnated and infiltrated. Seepage into each gap. The pressure of each layer passage can be layered and controlled by opening and closing of each valve to pulsate the pressure of the first elastic cavity member 200. In the first stage of the pressure swing operation, the bypass line 660 is opened to allow pressurized gas to pass directly through the splitter manifold 645 and then through the splitter branch into each of the channels. In order to control the pressure of each flow path in a layered manner and the pressure of the lower passage is relatively larger than the pressure of the upper passage, each passage may be filled with pressurized gas from the bottom to the top in the order of step pressurization. The opening of the branch pipe valves 19, 17, 15, 13, 11, 9, 7 can be delayedly opened in the order from bottom to top, so that the lower passage is first filled with pressurized gas, and the lower passage is The gas pressure is greater than the gas pressure of the upper passage, and the adhesive is pushed up from the bottom. The pressure of each layer of the annular passage can be controlled by controlling the opening or opening time of each of the split manifold valves. Through the step pressure operation, the annular passages of each layer are pushed step by step from the bottom to the top to drive the adhesive. In addition to the step pressure, the pressure of each layer channel can be alternately pulsating.
图16示出了对第一弹性腔体部件200的各层通道进行梯级加压的示例性示图。在图16中,横轴表示各个分流支管阀门的控制顺序,也对应于各个环形通道的控制顺序,左侧纵轴表示压力大小,右侧纵轴表示每轮加压操作的时序,表示多轮加压过程。时序轴上的t1、t2、t3、t4、t5、t6表示每一轮加压完成的时间。FIG. 16 shows an exemplary diagram of step-pressurizing the layers of the first elastic cavity component 200. In Fig. 16, the horizontal axis represents the control sequence of each branch pipe valve, and also corresponds to the control sequence of each ring channel, the left vertical axis represents the pressure magnitude, and the right vertical axis represents the timing of each wheel press operation, indicating multiple rounds. Pressurization process. T1, t2, t3, t4, t5, and t6 on the timing axis indicate the time at which each round of pressurization is completed.
下面,参照附图16来详细描述根据本公开第二实施例的加压过程。Next, a pressurization process according to a second embodiment of the present disclosure will be described in detail with reference to FIG.
初始状态是,所有分流支管阀门19、17、15、13、11、9、7和所有回流支管阀门6、8、10、12、14、16、18均关闭。这里,分别用P 1、P 2、P 3、P 4、P 5、P 6、P 7表示第一至第七环形通道内的压力。当需要对各通道充入加压气体时,打开压气机610,并且先打开最下层通道的分流支管阀门19,控制分流支管阀门19的开度,将加压气体充入第一环形通道,持续第一充气时间ΔT1之后关闭分流支管阀门19。然后,打开第二环形通道的分流支管阀门17,使分流支管阀门17的开度小于分流支管阀门19的开度,并持续第一充气时间ΔT1之后关闭分流支管阀门17。由于分流支管阀门17的开度小于分流支管阀门19的开度,在充气时间相同的情况下,第二环形通道的压力P 2小于第一环形通道的压力P 1In the initial state, all of the split manifold valves 19, 17, 15, 13, 11, 9, 7 and all of the return manifold valves 6, 8, 10, 12, 14, 16, 18 are closed. Here, the pressures in the first to seventh annular passages are represented by P 1 , P 2 , P 3 , P 4 , P 5 , P 6 , and P 7 , respectively. When it is required to charge the respective channels with pressurized gas, the compressor 610 is opened, and the split branch pipe valve 19 of the lowermost passage is opened first, and the opening degree of the split branch pipe 19 is controlled to charge the pressurized gas into the first annular passage. The split manifold valve 19 is closed after the first inflation time ΔT1. Then, the split branch pipe valve 17 of the second annular passage is opened, so that the opening degree of the split branch pipe valve 17 is smaller than the opening degree of the split branch pipe valve 19, and the split branch pipe valve 17 is closed after the first inflation time ΔT1. Since the opening degree of the split branch pipe valve 17 is smaller than the opening degree of the split branch pipe valve 19, the pressure P 2 of the second annular passage is smaller than the pressure P 1 of the first annular passage in the case where the inflation time is the same.
然后,依次打开分流支管阀门15、13、11、9、7,使这些阀门的开度依次减小,并持续相同的时间ΔT1后关闭。在加压过程中,全部回流支管阀门6、8、10、12、14、16、18处于关闭状态。由于各个分流支管阀门的开度不同,因此,在打开持续时间均为ΔT1的情况下,进行第一轮加压之后,P 1>P 2>P 3>P 4>P 5>P 6>P 7。可以通过依次延迟打开分流支管阀门19、17、15、 13、11、9、7,使得下部的环状通道中先充入加压气体。除了通过控制各个分流支管阀门19、17、15、13、11、9、7的开度来控制各个压力P 1、P 2、P 3、P 4、P 5、P 6、P 7的大小之外,还可以通过控制打开持续时间ΔT1,使得每个分流支管阀门19、17、15、13、11、9、7的打开持续时间不同来控制各个压力P 1、P 2、P 3、P 4、P 5、P 6、P 7的大小。 Then, the split manifold valves 15, 13, 11, 9, 7 are sequentially opened, so that the opening degrees of the valves are sequentially decreased, and are closed after the same time ΔT1. During the pressurization process, all of the return manifold valves 6, 8, 10, 12, 14, 16, 18 are in a closed state. Since the opening degree of each branch pipe valve is different, after the first wheel pressure is performed in the case where the opening duration is ΔT1, P 1 >P 2 >P 3 >P 4 >P 5 >P 6 >P 7 . The split manifold valves 19, 17, 15, 13, 11, 9, 7 can be opened by successive delays so that the lower annular passage is filled with pressurized gas first. The magnitudes of the respective pressures P 1 , P 2 , P 3 , P 4 , P 5 , P 6 , P 7 are controlled by controlling the opening degrees of the respective branch branch valves 19, 17 , 15 , 13 , 11 , 9 , and 7 . In addition, the respective pressures P 1 , P 2 , P 3 , P 4 can also be controlled by controlling the opening duration ΔT1 such that the opening duration of each of the split manifold valves 19, 17 , 15 , 13 , 11 , 9 , 7 is different. , the size of P 5 , P 6 , and P 7 .
在通过真空灌注工艺灌注粘接剂时,注胶口通常设置在真空袋的下部,与真空泵连接的吸气口设置在真空袋的上部,在注胶口的附近,真空袋内的压力接近环境大气压,在吸气口的附近,真空袋内的压力接近于零。因此,沿着转子的轴向方向,真空袋内外压力差并不一致,上部的压差大于下部的压差。这会阻碍粘接剂从下部往上部渗透、漫延。因此,在转子的磁极的整个表面上,灌注的粘接剂的厚度并不均匀一致,下部的厚度大于上部的厚度。由于在转子与定子之间的气隙通常只有几毫米到十几毫米,当磁极防护覆层局部较厚的情况下,在风力发电机运行过程中,极有可能造成定子与转子之间的碰撞、磨损,导致磁极防护覆层损坏、脱落。因此,磁极防护覆层的厚度要均匀一致,对风力发电机组的可靠运行非常重要。When the adhesive is poured by the vacuum infusion process, the injection port is usually disposed at the lower portion of the vacuum bag, and the suction port connected to the vacuum pump is disposed at the upper portion of the vacuum bag, and the pressure inside the vacuum bag is close to the environment near the injection port. At atmospheric pressure, the pressure inside the vacuum bag is close to zero near the suction port. Therefore, along the axial direction of the rotor, the pressure difference between the inside and outside of the vacuum bag is not uniform, and the pressure difference at the upper portion is larger than the pressure difference at the lower portion. This hinders the penetration and spreading of the adhesive from the lower portion to the upper portion. Therefore, the thickness of the infused adhesive is not uniform over the entire surface of the magnetic pole of the rotor, and the thickness of the lower portion is greater than the thickness of the upper portion. Since the air gap between the rotor and the stator is usually only a few millimeters to a dozen millimeters, when the pole protection coating is locally thick, it is highly likely that the collision between the stator and the rotor will occur during the operation of the wind turbine. Wear and wear, causing damage and falling off of the magnetic pole protective coating. Therefore, the thickness of the pole guard coating should be uniform and uniform, which is very important for the reliable operation of the wind turbine.
根据本公开的实施例,通过先使下部的环形通道充入压力较高的气体,以较大的压力挤压粘接剂层,可以将下部的粘接剂往上部驱赶。According to an embodiment of the present disclosure, the lower adhesive can be driven to the upper portion by first filling the lower annular passage with a higher pressure gas and pressing the adhesive layer with a larger pressure.
对第一弹性腔体部件200充入加压气体的操作可以执行多次。如图16所示,第一轮充气过程在时间t1结束,保持预定的充气时间ΔT2后,使压气机610输出更高压力的气体,并再次依次打开分流支管阀门19、17、15、13、11、9、7,重复前面的充气过程,在时间t2结束第二轮充气过程。依次类推,分别在时间t3、t4、t5、t6完成第三轮、第四轮、第五轮、第六轮的充气加压过程。The operation of charging the first elastic cavity member 200 with pressurized gas can be performed a plurality of times. As shown in FIG. 16, the first round of inflation process ends at time t1, after maintaining the predetermined inflation time ΔT2, the compressor 610 is outputted with a higher pressure gas, and the split manifold valves 19, 17, 15, 13 are sequentially opened again. 11, 9, 7, repeat the previous inflation process, ending the second round of inflation at time t2. And so on, the third, fourth, fifth, and sixth rounds of inflation and pressurization are completed at times t3, t4, t5, and t6, respectively.
通过多次充入压力更高的气体,使得各个环形通道内的气体的压力P 1、P 2、P 3、P 4、P 5、P 6、P 7中的每一个逐渐增加。一方面,可以避免过快地在环形通道内充入压力较高的气体导致真空袋破裂。另外一方面,对粘接剂以逐渐加大的压力进行挤压、驱赶,使得粘接剂更好的渗流到磁极、压条、磁轭之间的缝隙中,并以均匀一致的厚度敷设在磁极43的外表面上,保证转子与定子之间的环状气隙沿圆周方向和轴向方面均匀一致。 Each of the pressures P 1 , P 2 , P 3 , P 4 , P 5 , P 6 , P 7 of the gases in the respective annular passages is gradually increased by charging the gas at a higher pressure a plurality of times. On the one hand, it can be avoided that the pressure in the annular passage is filled too quickly, causing the vacuum bag to rupture. On the other hand, the adhesive is pressed and driven at a gradually increasing pressure, so that the adhesive penetrates better into the gap between the magnetic pole, the bead and the yoke, and is laid on the magnetic pole with a uniform thickness. On the outer surface of the 43, the annular air gap between the rotor and the stator is ensured to be uniform in the circumferential direction and the axial direction.
为了实现对粘接剂进行波动加压,在完成第一弹性腔体部件200的梯级加压之后,可以逐级对各个环形通道进行泄压,使得各个环形通道的压力相 应降低。与梯级加压的方式类似,通过控制各个通道的回流支管的开度大小或打开持续时间,可以实现对各个环形通道的梯级泄压。图17示出了对第一弹性腔体部件200的各层通道进行梯级泄压的示例性示图。In order to effect the fluctuating pressurization of the adhesive, after the step pressurization of the first elastic cavity member 200 is completed, the respective annular passages may be depressurized step by step, so that the pressure of each annular passage is correspondingly lowered. Similar to the way of step pressure, the step relief of each annular channel can be achieved by controlling the opening degree or opening duration of the return branch of each channel. FIG. 17 shows an exemplary diagram of step relief of the various layers of channels of the first elastomeric cavity component 200.
在图17中,横轴表示各个回流支管阀门的控制顺序,也对应于各个环形通道的控制顺序,左侧纵轴表示压力的大小,右侧的纵轴表示每轮泄压操作的时序。与图16不同的是,左侧压力轴的箭头方向朝下,表示压力从上往下逐渐减小,右侧时序轴方向也是向下。与对各个环状通道进行加压的顺序相反,当对各个通道进行泄压时,关闭所有分流支管阀门,打开第三阀门652,以向外部释放气体,依次延迟打开各个通道的回流支管阀门6、8、10、12、14、16、18,对各个环形通道泄压。可以先打开下层环形通道的回流支管阀门,使下层环形通道的压力先降低,并且使下层环形通道的回流支管阀门的开度小于上层环形通道的回流支管阀门的开度,依然保持下层环形通道的压力大于上层环形通道的压力。如图17所示,先打开下部第一环形通道的回流支管阀门18,控制回流支管阀门18的开度,并在持续预定泄气时间ΔT3后,关闭回流支管阀门18。然后打开第二环形通道的回流支管阀门16,控制回流支管阀门16的开度小于回流支管阀门18打开时的开度,并在持续预定泄气时间ΔT3后,关闭回流支管阀门16。以此类推,对各个回流支管阀门14、12、10、8、6依次执行打开和关闭操作,使得各个环形通道的压力相应降低。同样地,可以通过控制各个回流支管阀门6、8、10、12、14、16、18的打开持续时间ΔT3的大小来控制各个环形通道的压力。In Fig. 17, the horizontal axis represents the control sequence of the respective return branch valves, and also corresponds to the control sequence of the respective annular passages, the left vertical axis represents the magnitude of the pressure, and the right vertical axis represents the timing of each wheel pressure relief operation. The difference from Fig. 16 is that the arrow direction of the left pressure axis faces downward, indicating that the pressure gradually decreases from the top to the bottom, and the direction of the right timing axis is also downward. Contrary to the sequence of pressurizing the respective annular passages, when the respective passages are depressurized, all the split manifold valves are closed, and the third valve 652 is opened to release the gas to the outside, and the return branch valves 6 of the respective passages are sequentially delayed. 8, 10, 12, 14, 16, 18, pressure relief for each annular channel. The return branch valve of the lower annular passage can be opened first, so that the pressure of the lower annular passage is first lowered, and the opening of the return branch valve of the lower annular passage is smaller than the opening of the return branch valve of the upper annular passage, and the lower annular passage is still maintained. The pressure is greater than the pressure of the upper annular passage. As shown in Fig. 17, the return branch valve 18 of the lower first annular passage is opened first, the opening degree of the return branch valve 18 is controlled, and after the predetermined deflation time ΔT3 is continued, the return branch valve 18 is closed. The return manifold valve 16 of the second annular passage is then opened to control the opening of the return manifold valve 16 to be less than the opening of the return manifold valve 18, and to close the return manifold valve 16 after the predetermined relief time ΔT3 continues. By analogy, the opening and closing operations of the respective return branch valves 14, 12, 10, 8, 6 are sequentially performed, so that the pressure of each annular passage is correspondingly lowered. Likewise, the pressure of each annular passage can be controlled by controlling the magnitude of the opening duration ΔT3 of each of the return branch valves 6, 8, 10, 12, 14, 16, 18.
虽然在图17中,按照从下往上的顺序对各个环状通道进行泄压操作,然而,在该泄压操作过程中,也可以按照从上往下的顺序对各个环状通道进行泄压操作。Although the pressure relief operation is performed on the respective annular passages in the order from bottom to top in FIG. 17, the pressure relief of each of the annular passages may be performed in the order from top to bottom during the pressure relief operation. operating.
与梯级加压的过程类似,通过将泄压过程执行多次,来逐步将各个环状通道内的压力降低。如图17所示的示例,在时间点t7、t8、t9、t10、t11、t12依次完成第一轮、第二轮、第三轮、第四轮、第五轮、第六轮的泄压操作。Similar to the process of step pressurization, the pressure in each annular passage is gradually reduced by performing the pressure relief process a plurality of times. As shown in the example of FIG. 17, the pressure relief of the first wheel, the second wheel, the third wheel, the fourth wheel, the fifth wheel, and the sixth wheel is sequentially completed at time points t7, t8, t9, t10, t11, and t12. operating.
然后,可以再次重复图16中的梯级加压操作和图17中的梯级泄压操作,使得第一弹性腔体部件200的中气体压力周期性增大和减小,从而以循环波动的压力对粘接剂进行挤压、驱赶,使得粘接剂填充磁极43周围的缝隙、充分浸渍、浸润被粘接固体的表面,并且在磁极43的径向内表面上覆层厚度圆周360°以及轴向方向均匀一致。与参照图13描述的第一实施例类似,在加 压渗流过程中以及在加热加压的固化过程中,第一弹性腔体200中的压力可以保持为大于环境大气压P 0Then, the step pressurizing operation in FIG. 16 and the step pressure releasing operation in FIG. 17 can be repeated again, so that the gas pressure in the first elastic cavity member 200 is periodically increased and decreased, thereby adhering to the pressure of the cyclic fluctuation. The bonding agent is extruded and driven so that the adhesive fills the gap around the magnetic pole 43, fully immersed, wets the surface of the bonded solid, and the coating thickness is 360° on the radially inner surface of the magnetic pole 43 and the axial direction Uniform. The first embodiment described with reference to FIG. 13 similar to that described in the pressurization process and the flow of heat and pressure during curing, the pressure in the cavity 200 of the first elastomeric kept greater than the ambient atmospheric pressure may be P 0.
在经过多个回合的加压、泄压操作之后,粘接剂的浸润和敷设厚度满足工艺要求,完成第一阶段的波动加压过程。此时,可以执行第二阶段的加热固化过程,将加热气体充入第一弹性腔体部件200中,对粘接剂进行加热,使粘接剂固化。After a plurality of rounds of pressurization and pressure relief operations, the wetting and laying thickness of the adhesive meets the process requirements, and the first stage of the wave pressurization process is completed. At this time, the second stage heat curing process may be performed, the heating gas is charged into the first elastic cavity member 200, and the adhesive is heated to cure the adhesive.
在执行加热固化操作时,关闭第三阀门652,并将各个分流支管阀门和回流支管阀门同时打开,使得各个环形通道的气体压力相同,使气体循环通过加热器620,并且控制气体的温度按照设定的速率升高到最佳固化温度。与根据第一实施例描述的工艺过程相同,通过控制第一能量传递系统和第二能量传递系统,控制混合空间两侧的温度一致,在圆周360度以及轴向方向上对转子的磁极防护覆层进行均匀一致的加热。When the heat curing operation is performed, the third valve 652 is closed, and the respective split manifold valve and the return branch valve are simultaneously opened, so that the gas pressures of the respective annular passages are the same, the gas is circulated through the heater 620, and the temperature of the control gas is set according to The rate is set to the optimum curing temperature. In the same manner as the process described in accordance with the first embodiment, by controlling the first energy transfer system and the second energy transfer system, the temperature on both sides of the mixing space is controlled to be uniform, and the magnetic pole protection of the rotor is performed in the 360 degree and axial directions of the circumference. The layers are uniformly heated.
根据本公开的技术方案,通过控制转子的磁轭两侧的第一能量传递系统和第二能量传递系统,能够使得粘接剂混合空间两侧的温度一致,温升速率一致。温度时粘接剂固化的主要因素,不仅决定固化完成的程度,而且也决定固化过程进行的快慢。固化时间太长或固化时间太短,都会使粘接性能下降。温度过高,因反应过快,粘度迅速上升会影响粘接剂向被粘接物表面的扩散,也会造成粘接性能的下降,因此,在粘接剂固化过程中,要严格控制粘接剂固化温度。目前使用的粘接剂属于反应性粘接剂,在树脂和固化剂两个组分混合后,发生交联反应,还需要在固化粘接温度维持必须的小时数,获得加热粘接期间固化达到的强度要求。According to the technical solution of the present disclosure, by controlling the first energy transfer system and the second energy transfer system on both sides of the yoke of the rotor, the temperatures on both sides of the adhesive mixing space can be made uniform, and the temperature rise rate is uniform. The main factor of curing of the adhesive at temperature not only determines the degree of completion of the curing, but also determines the speed of the curing process. If the curing time is too long or the curing time is too short, the bonding performance will be degraded. If the temperature is too high, the reaction will be too fast, and the rapid increase of the viscosity will affect the diffusion of the adhesive to the surface of the adherend, and the adhesive property will also be lowered. Therefore, the adhesive must be strictly controlled during the curing process of the adhesive. Agent curing temperature. The adhesive currently used is a reactive adhesive. After the two components of the resin and the curing agent are mixed, a crosslinking reaction occurs, and it is necessary to maintain the necessary number of hours at the curing bonding temperature, and the curing is achieved during the heating bonding. Strength requirements.
在将粘接剂维持在较佳的粘接固化温度持续设定的时间之后,粘接剂基本上已经完全固化,因此,执行第三阶段,即降温及应力松弛阶段。在降温及应力松弛阶段,以设定速率使粘接剂混合空间降温,相应地,第一弹性腔体部件200中的压力也逐渐减小。可以通过控制加热器620的功率来使充入的气体的温度以设定的速率降低。After the adhesive is maintained at the preferred bond cure temperature for a set period of time, the adhesive is substantially fully cured, thus performing the third stage, the temperature drop and stress relaxation stages. During the cooling and stress relaxation phases, the adhesive mixing space is cooled at a set rate, and accordingly, the pressure in the first elastic cavity member 200 is also gradually reduced. The temperature of the charged gas can be lowered at a set rate by controlling the power of the heater 620.
根据本公开实施例的用于磁极防护覆层固化成型的工艺设备以及工艺方法,能够提高永磁磁极生产制造的工艺可靠性,以提高磁极防护成型质量。根据本公开的实施例,通过控制磁极两侧的能量传递系统,使热气流自身在整个弹性腔内连续流动,保证了温度场圆周方位、不同高度的温度分布均一化可控,能够实现温升控制一致化、温度分布均一化、温升速率可控性极快, 解决永磁电机磁极的防护覆层成型过程中在圆周360度范围受热一致化问题、磁极和磁轭高度方向受热一致化问题。The process equipment and the process method for the magnetic pole protective coating solidification molding according to the embodiments of the present disclosure can improve the process reliability of the permanent magnet magnetic pole production manufacturing to improve the magnetic pole protection molding quality. According to the embodiment of the present disclosure, by controlling the energy transfer system on both sides of the magnetic pole, the hot air flow itself continuously flows through the entire elastic cavity, ensuring that the temperature distribution in the circumferential direction and the height of the temperature field is uniform and controllable, and the temperature rise can be realized. Uniform control, uniform temperature distribution, and extremely fast controllable temperature rise rate, which solves the problem of heat uniformity in the 360 degree range and the uniformity of heat in the magnetic pole and yoke height during the protective coating process of the permanent magnet motor magnetic pole. .
通过在第一弹性腔体部件200充入加压气体,以柔性材料表面适应于真空袋表面抽真空后形成的比较刚硬的外表面,客观上容易实现与真空袋表面无缝隙贴合,实现紧密接触。实现了紧密接触才能以导热方式传递热能,从而提高传热效率。通过波动加压,促进了粘接剂的浸润、渗流,为粘接力的形成提供了充分保障。By filling the first elastic cavity member 200 with pressurized gas, the surface of the flexible material is adapted to the relatively rigid outer surface formed by vacuuming the surface of the vacuum bag, and it is objectively easy to achieve seamless bonding with the surface of the vacuum bag. Close contact. Intimate contact is achieved to transfer heat energy in a thermally conductive manner, thereby improving heat transfer efficiency. Through the wave pressure, the wetting and seepage of the adhesive is promoted, which provides sufficient protection for the formation of the adhesive force.
整个弹性腔内空气占有容积非常小,意味着空气流循环过程代价小,吸热量小,温升过渡过程短暂,温升速度可控性高,容易实现树脂填充过程对温升的快速要求。The air volume occupied by the entire elastic chamber is very small, which means that the air flow circulation process is small in cost, the heat absorption is small, the temperature rise transition process is short, and the temperature rise speed is controllable, and the rapid requirement for temperature rise in the resin filling process is easily realized.
由于通过第一限位部件100使得第一弹性腔体部件200只能向粘接剂混合空间传热,热量损失小,并且避免了其他部件吸收热量,减少整个工艺过程中的热量损失和热量消耗。Since the first elastic cavity member 200 can only transfer heat to the adhesive mixing space through the first limiting member 100, heat loss is small, and other components are prevented from absorbing heat, thereby reducing heat loss and heat consumption in the entire process. .
此外,由于在整个加热过程中,没有采用用于强制对流换热的风机,与现有技术中的空气对流换热的方式相比,减少了噪声。In addition, since the fan for forced convection heat transfer is not employed throughout the heating process, noise is reduced as compared with the prior art air convection heat exchange.
总之,根据本公开的实施例,通过使磁极防护覆层成型过程中温升速率一致化、温度分布均一化,使得磁极防护覆层自身成型过程应力消除,保证成型质量,降低后期使用过程应力造成的剥离、断裂,磁极防护覆层断裂现象的发生,提高了机组运行寿命。In summary, according to the embodiments of the present disclosure, by uniformizing the temperature rise rate during the molding process of the magnetic pole protective coating and uniformizing the temperature distribution, the stress of the magnetic pole protective coating itself is eliminated, the molding quality is ensured, and the stress during the later use process is reduced. The peeling and breaking, the occurrence of the magnetic pole protective coating fracture phenomenon, improve the operating life of the unit.
虽然上面以同时采用第一能量传递系统和第二能量传递系统从粘接剂混合空间的两侧进行加热的示例,但是,在由于工艺条件限制或部件本身的结构限制等原因而选择在粘接剂混合空间一侧进行加热时,采用本公开的第一能量传递和第二能量传递系统中的一个也能够实现相应的技术效果。Although the above example uses the first energy transfer system and the second energy transfer system to heat from both sides of the adhesive mixing space, the bonding is selected due to limitations of the process conditions or structural limitations of the components themselves. When one side of the mixing space is heated, the corresponding technical effect can also be achieved by using one of the first energy transfer and the second energy transfer system of the present disclosure.
根据本公开的实施例,不限于应用于风力发电机转子的磁极防护覆层的固化成型,还可以应用于其他需要敷设粘接层并使粘接剂固化成型的场合,同样可以实现类似的技术效果。在适用于其他形状的待加热部件时,限位支撑部件不是必须的,也可以通过各种手段将弹性腔体部件固定在待加热部件的表面,尤其是在对防护覆层的成型形状没有严格要求的情况下,将弹性腔体部件固定在待加热部件的表面上的手段可以是多种多样的。According to the embodiment of the present disclosure, it is not limited to the solidification molding of the magnetic pole protective coating applied to the rotor of the wind power generator, and can also be applied to other occasions where the bonding layer needs to be laid and the adhesive is cured and molded, and similar technology can be realized. effect. When applicable to other shapes of the member to be heated, the limit support member is not necessary, and the elastic cavity member can be fixed to the surface of the member to be heated by various means, especially in the shape of the protective coating. The means for securing the elastomeric cavity component to the surface of the component to be heated can be varied, if desired.
虽然已经参照优选实施例描述了本公开,但是以上实施例的描述只是用于帮助理解本公开的原理和精神。应当指出,对于本领域的普通技术人员来 说,在不脱离本公开的原理的前提下,可以对本公开进行各种改进,这些改进将落入本公开的权利要求的保护范围内。While the disclosure has been described with reference to the preferred embodiments, the embodiments of the invention It should be noted that various modifications may be made to the present disclosure without departing from the principles of the present disclosure, and such modifications are intended to fall within the scope of the appended claims.

Claims (20)

  1. 一种用于使电机转子的磁极防护覆层固化成型的工艺设备,所述电机转子(40)包括磁轭(41)和磁极(43),所述磁极(43)固定安装在位于所述磁轭(41)的径向第一侧的第一表面上,所述磁极(43)的表面上覆盖有真空袋(50),用于形成粘接剂与磁极(43)、磁轭(41)混合并固化为一体的粘接剂混合空间,其特征在于,所述工艺设备包括第一能量传递系统,所述第一能量传递系统包括:A process apparatus for solidifying a magnetic pole protective coating of a rotor of a motor, the motor rotor (40) comprising a yoke (41) and a magnetic pole (43), the magnetic pole (43) being fixedly mounted on the magnetic On the first surface of the first side of the yoke (41) on the radial side, the surface of the magnetic pole (43) is covered with a vacuum bag (50) for forming an adhesive and a magnetic pole (43), a yoke (41) A mixed and solidified adhesive mixing space, characterized in that the process equipment comprises a first energy transfer system, the first energy transfer system comprising:
    第一限位支撑部件(100),面对所述磁轭(41)的第一表面,与所述磁极(43)间隔预定距离,形成第一容纳空间;a first limiting support member (100) facing the first surface of the yoke (41), spaced apart from the magnetic pole (43) by a predetermined distance to form a first receiving space;
    第一弹性腔体部件(200),为柔性密闭腔体,由所述第一限位支撑部件(100)支撑,位于所述第一容纳空间内;The first elastic cavity member (200) is a flexible closed cavity supported by the first limiting support member (100) and located in the first receiving space;
    第一流体介质供应系统(600),与所述第一弹性腔体部件(200)连通,用于向所述第一弹性腔体部件(200)供应加压流体介质或加压加热流体介质,以使所述第一弹性腔体部件(200)挤压所述真空袋(50)内灌注的粘接剂;a first fluid medium supply system (600) in communication with the first elastomeric cavity component (200) for supplying a pressurized fluid medium or a pressurized heating fluid medium to the first elastomeric cavity component (200), The first elastic cavity member (200) is pressed against the adhesive injected into the vacuum bag (50);
    其中,所述第一弹性腔体部件(200)为环状,并且包括沿所述转子(40)的轴向方向叠置的多层环状通道(240),所述多层环状通道(240)相互独立,各个环状通道(240)分别具有流体介质入口和流体介质出口,所述流体介质入口和所述流体介质出口分别与所述第一流体介质供应系统(600)连通。Wherein the first elastic cavity member (200) is annular and includes a plurality of annular passages (240) stacked in an axial direction of the rotor (40), the multilayer annular passage ( 240) Independent of each other, each annular passage (240) has a fluid medium inlet and a fluid medium outlet, respectively, the fluid medium inlet and the fluid medium outlet being in communication with the first fluid medium supply system (600), respectively.
  2. 如权利要求1所述的工艺设备,其特征在于,所述环状通道(240)的流体介质入口与所述流体介质出口相邻设置,并通过纵向分隔片或者准刚性分隔带(230)隔开。The process apparatus of claim 1 wherein said fluid medium inlet of said annular passage (240) is disposed adjacent said fluid medium outlet and is separated by a longitudinal divider or quasi-rigid separation strip (230) open.
  3. 如权利要求1所述的工艺设备,其特征在于,所述第一流体介质供应系统(600)包括流体介质加压机、连接在所述流体介质加压机的出口侧的分流母管(645)以及连接在所述流体介质加压机的进口侧的回流母管(655),所述分流母管(645)通过分别与各层环状通道(240)连通的分流支管与各层环状通道(240)连通,所述各个分流支管上设置有分流支管阀门,所述回流母管(655)通过分别与各层环状通道(240)连通的回流支管与各层环状通道(240)连通,所述各个回流支管上设置有回流支管阀门;The process apparatus of claim 1 wherein said first fluid medium supply system (600) comprises a fluid medium pressurizer, a splitter manifold connected to an outlet side of said fluid medium pressurator (645) And a returning mother pipe (655) connected to the inlet side of the fluid medium presser, the splitter pipe (645) passing through the branch pipe and the respective layers in communication with the respective annular channels (240) Channels (240) are connected, and each of the branch branches is provided with a branch pipe valve, and the return pipe (655) passes through a return pipe and a plurality of annular channels (240) respectively communicating with the annular channels (240) of each layer. Connected, each of the return branch pipes is provided with a return pipe valve;
    所述第一流体介质供应系统(600)还包括加热器(620)和旁通管路(660),所述加热器(620)和所述旁通管路(660)并联连接在所述流体介质加压机 与所述分流母管(645)之间。The first fluid medium supply system (600) further includes a heater (620) and a bypass line (660), the heater (620) and the bypass line (660) being connected in parallel to the fluid A medium presser is interposed between the splitter tube (645).
  4. 如权利要求3所述的工艺设备,其特征在于,在所述流体介质加压机的入口侧设置有与外部流体介质源连通的第三阀门(652),用于将外部流体介质引入所述第一流体介质供应系统(600)或者将流体介质从所述第一流体介质供应系统(600)释放;A process apparatus according to claim 3, wherein a third valve (652) is provided on the inlet side of said fluid medium presser in communication with an external fluid medium source for introducing said external fluid medium into said The first fluid medium supply system (600) releases or releases the fluid medium from the first fluid medium supply system (600);
    所述工艺设备还包括控制器(500),用于通过控制所述流体介质加压机、所述分流支管阀门的开度、所述回流支管阀门的开度、所述第三阀门(652)的开关,向所述各个环状通道(240)中充入压力交变的流体介质;The process apparatus further includes a controller (500) for controlling the fluid medium pressurizer, the opening of the split manifold valve, the opening of the return branch valve, the third valve (652) a switch, wherein each of the annular passages (240) is filled with a pressure alternating fluid medium;
    所述控制器(500)通过控制依次打开各个分流支管阀门并控制各个分流支管阀门的开度或打开持续时间,使各个环状通道(240)中的流体介质压力依次增大后,再依次减小,并重复多次,从而对所述粘接剂混合空间施加脉动压力。The controller (500) sequentially opens the respective branch pipe valves and controls the opening degree or opening duration of each of the branch pipe valves, so that the pressure of the fluid medium in each annular channel (240) is sequentially increased, and then sequentially decreased. It is small and repeated a plurality of times to apply pulsating pressure to the adhesive mixing space.
  5. 如权利要求4所述的工艺设备,其特征在于,所述转子轴向竖直放置,所述各个环状通道(240)在由下往上依次叠置,所述控制器(500)控制所述第一流体介质供应系统(600),由下往上依次打开各个环状通道(240)的分流支管阀门,控制各个分流支管阀门的开度和打开持续时间,使得下部环状通道(240)比上部环状通道(240)先充入加压流体介质,并且使各个环状通道(240)的压力由下往上依次减小,来执行一轮梯级加压操作。The process apparatus according to claim 4, wherein said rotor is placed axially vertically, said respective annular passages (240) are sequentially stacked from bottom to top, and said controller (500) controls The first fluid medium supply system (600) sequentially opens the branch pipe valves of the respective annular passages (240) from bottom to top, and controls the opening degree and opening duration of the respective branch pipe valves so that the lower annular passage (240) A step-up press operation is performed by charging the pressurized fluid medium first than the upper annular passage (240) and sequentially reducing the pressure of each of the annular passages (240) from bottom to top.
  6. 如权利要求5所述的工艺设备,其特征在于,所述控制器(500)控制所述第一流体介质供应系统(600),使所述梯级加压操作执行多轮,使得各个环状通道(240)中的每一个的压力逐渐增大。The process apparatus according to claim 5, wherein said controller (500) controls said first fluid medium supply system (600) to cause said step pressurization operation to perform a plurality of rounds such that each annular passage The pressure of each of (240) gradually increases.
  7. 如权利要求6所述的工艺设备,其特征在于,在执行多轮梯级加压操作之后,所述控制器(500)控制所述第一流体介质供应系统(600),由下往上或者由上往下依次打开各个回流支管阀门,依次对各个环状通道(240)泄压,使得各个环状通道(240)的每一个的压力减小,来执行一轮梯级泄压操作。The process apparatus according to claim 6, wherein said controller (500) controls said first fluid medium supply system (600) after being subjected to a plurality of steps of a step pressurization operation, from bottom to top or by Each of the return branch valves is sequentially opened up and down, and the respective annular passages (240) are sequentially depressurized, so that the pressure of each of the annular passages (240) is reduced to perform a one-step step relief operation.
  8. 如权利要求7所述的工艺设备,其特征在于,所述控制器(500)还用于通过控制所述第一流体介质供应系统(600),将所述梯级泄压操作执行多轮,使得各个环状通道(240)中的每一个的压力逐渐减小。The process apparatus according to claim 7, wherein said controller (500) is further configured to perform said step pressure relief operation for a plurality of rounds by controlling said first fluid medium supply system (600) such that said The pressure of each of the respective annular passages (240) is gradually reduced.
  9. 如权利要求8所述的工艺设备,其特征在于,所述工艺设备还包括第二能量传递系统,所述第二能量传递系统包括:The process plant of claim 8 wherein said process equipment further comprises a second energy transfer system, said second energy transfer system comprising:
    第二限位支撑部件(400),面对所述磁轭(41)的第二侧,与所述第二侧的表面间隔预定距离,形成第二容纳空间;a second limiting support member (400) facing the second side of the yoke (41), spaced apart from the surface of the second side by a predetermined distance to form a second receiving space;
    第二弹性腔体部件(300),为柔性密闭腔体,设置在所述第二限位支撑部件(100)上,位于所述第二容纳空间内;The second elastic cavity member (300) is a flexible sealing cavity disposed on the second limiting support member (100) and located in the second receiving space;
    第二流体介质供应系统,与所述第二弹性腔体部件(300)连通,用于向所述第二弹性腔体部件(300)供应加热加压的流体介质。A second fluid medium supply system is in communication with the second elastomeric cavity component (300) for supplying a heated, pressurized fluid medium to the second elastomeric cavity component (300).
  10. 如权利要求9所述的工艺设备,其特征在于,所述控制器(500)控制所述第一能量供应系统和第二能量供应系统,分别从所述粘接剂的径向两侧进行加热,使所述粘接剂混合空间的径向两侧的温度按照设定的升温速率升高到最佳固化温度,并保持设定的时间长度,然后使所述粘接剂混合空间的径向两侧温度按照设定的降温速率降低。The process apparatus according to claim 9, wherein said controller (500) controls said first energy supply system and said second energy supply system to heat from said radial sides of said adhesive, respectively And increasing the temperature on both sides of the radial direction of the adhesive mixing space to an optimum curing temperature according to a set heating rate, and maintaining the set time length, and then making the radial direction of the adhesive mixing space The temperature on both sides is reduced according to the set cooling rate.
  11. 一种用于使粘接剂层固化成型的工艺设备,所述粘接剂层涂覆在部件的第一表面上,其特征在于,所述工艺设备包括第一能量传递系统,所述第一能量传递系统包括:A process apparatus for curing an adhesive layer, the adhesive layer being coated on a first surface of a component, wherein the process apparatus includes a first energy transfer system, the first The energy transfer system includes:
    第一限位支撑部件(100);First limit support member (100);
    第一弹性腔体部件(200),为柔性密闭腔体,由所述第一限位支撑部件(100)支撑,并且面对所述第一表面;The first elastic cavity member (200) is a flexible closed cavity supported by the first limiting support member (100) and facing the first surface;
    第一流体介质供应系统(600),与所述第一弹性腔体部件(200)连通,用于向所述第一弹性腔体部件(200)供应加压流体介质或加压加热流体介质,以挤压所述粘接剂层;a first fluid medium supply system (600) in communication with the first elastomeric cavity component (200) for supplying a pressurized fluid medium or a pressurized heating fluid medium to the first elastomeric cavity component (200), To squeeze the adhesive layer;
    其中,所述第一弹性腔体部件(200)包括并联的多个通道(240),所述多个通道分别与所述第一流体介质供应系统(600)连通。Wherein the first elastic cavity component (200) includes a plurality of channels (240) connected in parallel, the plurality of channels being in communication with the first fluid medium supply system (600), respectively.
  12. 如权利要求11所述的工艺设备,其特征在于,所述第一流体介质供应系统(600)包括流体介质加压机、连接在所述流体介质加压机出口侧的分流母管(645)以及连接在所述流体介质加压机进口侧的回流母管(655),所述分流母管(645)通过分别与各个通道(240)连通的分流支管与各个通道连通,所述各个分流支管上设置有分流支管阀门,所述回流母管(655)通过分别与各个通道(240)连通的回流支管与各个通道(240)连通,所述各个回流支管上设置有回流支管阀门;The process apparatus of claim 11 wherein said first fluid medium supply system (600) comprises a fluid medium pressurizer, a splitter manifold (645) coupled to the outlet side of said fluid medium pressurator And a returning mother pipe (655) connected to the inlet side of the fluid medium pressurizing machine, the splitter main pipe (645) being in communication with each of the channels through a branching branch pipe respectively communicating with each of the passages (240), the respective branching branch pipes a diverting branch valve is disposed, and the returning main pipe (655) is connected to each of the channels (240) through a return branch pipe respectively communicating with each channel (240), wherein each of the return branch pipes is provided with a return pipe valve;
    所述第一流体介质供应系统(600)还包括加热器(620)和旁通管路(660),所述加热器(620)和所述旁通管路(660)并联连接在所述流体介质加压机 与所述分流母管(645)之间;The first fluid medium supply system (600) further includes a heater (620) and a bypass line (660), the heater (620) and the bypass line (660) being connected in parallel to the fluid Between the medium presser and the splitter manifold (645);
    在所述流体介质加压机的入口侧设置有第三阀门(652),用于将外部流体介质引入所述第一流体介质供应系统(600)或者将流体介质从所述第一流体介质供应系统(600)释放。A third valve (652) is provided on the inlet side of the fluid medium press for introducing an external fluid medium into the first fluid medium supply system (600) or supplying the fluid medium from the first fluid medium System (600) is released.
  13. 如权利要求12所述的工艺设备,其特征在于,所述工艺设备还包括控制器(500),所述控制器(500)控制所述流体介质加压机、所述分流支管阀门的开度、所述回流支管阀门的开度、所述第三阀门(652)的开关,向所述各个通道(240)中充入压力交变的流体介质;所述控制器(500)通过控制依次打开各个分流支管阀门并控制各个分流支管阀门的开度或打开持续时间,使各个通道的压力依次增大后或依次减小,交替进行并重复多次,从而对所述粘接剂混合空间施加脉动压力。The process apparatus according to claim 12, wherein said process equipment further comprises a controller (500), said controller (500) controlling said fluid medium press, said split manifold valve opening The opening of the return branch valve, the switch of the third valve (652), and the pressure-alternating fluid medium are filled into the respective passages (240); the controller (500) is sequentially opened by control Each diverting branch pipe valve controls the opening degree or opening duration of each diverting branch pipe valve, so that the pressure of each channel is sequentially increased or decreased sequentially, alternately and repeatedly repeated, thereby applying pulsation to the adhesive mixing space pressure.
  14. 如权利要求12所述的工艺设备,其特征在于,所述工艺设备还包括第二能量传递系统,所述第二能量传递系统包括:The process plant of claim 12 wherein said process equipment further comprises a second energy transfer system, said second energy transfer system comprising:
    第二限位支撑部件(400);a second limit support member (400);
    第二弹性腔体部件(300),为柔性密闭腔体,由所述第二限位支撑部件(100)支撑,面对所述部件的第二表面,所述第二表面与所述第一表面相对;a second elastic cavity member (300), which is a flexible closed cavity supported by the second limiting support member (100) facing the second surface of the member, the second surface and the first Relative surface
    第二流体介质供应系统,与所述第二弹性腔体部件(300)连通,用于向所述第二弹性腔体部件(300)供应加热加压的流体介质,以使所述第二弹性腔体部件(300)通过挤压接触所述第二表面而对所述第二表面加热。a second fluid medium supply system in communication with the second elastic cavity member (300) for supplying a heated and pressurized fluid medium to the second elastic cavity member (300) to cause the second elasticity The cavity member (300) heats the second surface by pressing against the second surface.
  15. 一种用于电机转子的磁极防护覆层固化成型的方法,其特征在于,所述方法采用如权利要求1所述的工艺设备,所述方法按照工艺时间分为真空灌注过程、加压渗流过程、加热固化过程和降温及应力松弛过程,所述方法包括真空灌注过程和加压渗流过程,并且包括如下步骤:A method for solidifying and forming a magnetic pole protective coating for a rotor of an electric machine, characterized in that the method adopts the process equipment according to claim 1, and the method is divided into a vacuum infusion process and a pressurized percolation process according to a process time. a heat curing process and a temperature drop and stress relaxation process, the method comprising a vacuum infusion process and a pressurized percolation process, and comprising the steps of:
    执行所述真空灌注过程,通过真空灌注工艺在所述真空袋(50)内灌注粘接剂;Performing the vacuum infusion process, injecting the adhesive into the vacuum bag (50) by a vacuum infusion process;
    执行所述加压渗流过程中,通过所述第一流体介质供应系统(600)向所述第一弹性腔体部件(200)中充入加压流体介质,使所述第一弹性腔体部件(200)柔性挤压所述真空袋(50)内的粘接剂;Performing the pressurized percolation process, filling the first elastic cavity member (200) with a pressurized fluid medium through the first fluid medium supply system (600) to cause the first elastic cavity member (200) flexibly pressing the adhesive in the vacuum bag (50);
    执行所述加热固化过程,对粘接剂混合空间进行加热,使粘接剂固化成型;Performing the heat curing process to heat the adhesive mixing space to cure the adhesive;
    执行所述降温及应力松弛过程,使粘接剂混合空间逐渐冷却到室温。The cooling and stress relaxation processes are performed to gradually cool the adhesive mixing space to room temperature.
  16. 如权利要求15所述的方法,其特征在于,通过对所述第一弹性腔体部件(200)充入加压流体介质来执行加压操作,通过使所述第一弹性腔体部件(200)释放流体介质来执行泄压操作,并且通过交替地执行所述加压操作和泄压操作,来对所述粘接剂施加脉动的压力。The method of claim 15 wherein the pressurizing operation is performed by charging said first elastomeric cavity member (200) with a pressurized fluid medium by said first resilient cavity member (200 The fluid medium is released to perform a pressure relief operation, and the pressure of the pulsation is applied to the adhesive by alternately performing the pressurizing operation and the pressure releasing operation.
  17. 如权利要求16所述的方法,其特征在于,所述转子轴向竖直放置,沿着所述转子(40)的轴向方向,从下往上,所述多层环状通道(240)依次为第1层环状通道、第2层环状通道、……、第N层环状通道,其中,所述N为自然数,并且大于等于3,所述第1、2、……、N层环状通道的压力分别用P 1、P 2、……、P N表示,环境压力用P 0表示,所述加压操作包括如下梯级加压操作: The method of claim 16 wherein said rotor is placed axially upright, said multi-layer annular passage (240) from bottom to top along the axial direction of said rotor (40) The first layer annular channel, the second layer annular channel, ..., the Nth layer annular channel, wherein the N is a natural number and is greater than or equal to 3, the first 1, 2, ..., N The pressure of the layer annular passage is represented by P 1 , P 2 , ..., P N , respectively, and the ambient pressure is represented by P 0 , and the pressurization operation includes the following step pressurization operation:
    依次向第1、2、……、N层环状通道中充入加压流体介质,并且使得P 1>P 2>……>P N>P 0The pressurized fluid medium is sequentially charged into the first, second, ..., N-layer annular passages, and such that P 1 > P 2 > ... > P N > P 0 .
  18. 如权利要求17所述的方法,其特征在于,所述加压操作还包括:将所述梯级加压操作执行多次,使得所述压力P 1、P 2、……、P N中的每一个逐渐增大,并且保持P 1>P 2>……>P N>P 0The method of claim 17, wherein said pressurizing operation further comprises: performing said step pressurization operation a plurality of times such that each of said pressures P 1 , P 2 , ..., P N One gradually increases, and keeps P 1 >P 2 >...>P N >P 0 .
  19. 如权利要求18所述的方法,其特征在于,所述泄压操作包括如下步骤:The method of claim 18 wherein said pressure relief operation comprises the steps of:
    执行梯级泄压操作,在所述梯级泄压操作中,按照从第1层环状通道、第2层环状通道、…….、第N层环状通道的顺序,或者按照从第N层环状通道、…….、第2层环状通道、第1层环状通道的顺序,使所述多层环状通道的压力P 1、P 2、……、P N中的每一个减小, Performing a step pressure relief operation, in the step of the step pressure relief operation, in the order from the first layer annular channel, the second layer annular channel, the ..., the Nth layer annular channel, or according to the Nth layer The sequence of the annular passage, the ..., the second annular passage, and the first annular passage reduces each of the pressures P 1 , P 2 , ..., P N of the multilayer annular passage small,
    将所述梯级泄压操作重复执行多次,使得所述压力P 1、P 2、……、P N中的每一个逐渐减小,并且保持P 1>P 2>……>P N>P 0The step pressure relief operation is repeatedly performed a plurality of times such that each of the pressures P 1 , P 2 , . . . , P N is gradually decreased, and P 1 >P 2 >...>P N >P is maintained. 0 .
  20. 如权利要求19所述的方法,其中,通过对所述多层环状通道(240)进行梯级加压,并进行梯级泄压操作,对所述粘接剂进行波动挤压,使得所述粘接剂沿转子轴向和径向方向渗流,直到所述粘接剂填充所述粘接剂混合空间中的各个缝隙并且使得磁极表面的粘接剂层的径向厚度均匀一致,则完成所述加压渗流过程。The method according to claim 19, wherein said adhesive is subjected to wave pressing by step-pressurizing said multilayer annular passage (240) and performing a step relief operation, so that said adhesive The agent seeps in the axial and radial directions of the rotor until the adhesive fills each slit in the adhesive mixing space and the radial thickness of the adhesive layer on the surface of the magnetic pole is uniform, Pressurized percolation process.
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