WO2019104850A1 - Method for preparing lactone compound - Google Patents

Method for preparing lactone compound Download PDF

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WO2019104850A1
WO2019104850A1 PCT/CN2018/073177 CN2018073177W WO2019104850A1 WO 2019104850 A1 WO2019104850 A1 WO 2019104850A1 CN 2018073177 W CN2018073177 W CN 2018073177W WO 2019104850 A1 WO2019104850 A1 WO 2019104850A1
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compound
catalyst
group
cyclohexanone
reaction
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PCT/CN2018/073177
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French (fr)
Chinese (zh)
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李浩然
汪玲瑶
袁浩然
梁程
李景波
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浙江大学
浙江新和成股份有限公司
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Priority to DE112018000088.5T priority Critical patent/DE112018000088T5/en
Publication of WO2019104850A1 publication Critical patent/WO2019104850A1/en

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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D311/00Heterocyclic compounds containing six-membered rings having one oxygen atom as the only hetero atom, condensed with other rings
    • C07D311/02Heterocyclic compounds containing six-membered rings having one oxygen atom as the only hetero atom, condensed with other rings ortho- or peri-condensed with carbocyclic rings or ring systems
    • C07D311/94Heterocyclic compounds containing six-membered rings having one oxygen atom as the only hetero atom, condensed with other rings ortho- or peri-condensed with carbocyclic rings or ring systems condensed with rings other than six-membered or with ring systems containing such rings
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07BGENERAL METHODS OF ORGANIC CHEMISTRY; APPARATUS THEREFOR
    • C07B41/00Formation or introduction of functional groups containing oxygen
    • C07B41/12Formation or introduction of functional groups containing oxygen of carboxylic acid ester groups
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D309/00Heterocyclic compounds containing six-membered rings having one oxygen atom as the only ring hetero atom, not condensed with other rings
    • C07D309/16Heterocyclic compounds containing six-membered rings having one oxygen atom as the only ring hetero atom, not condensed with other rings having one double bond between ring members or between a ring member and a non-ring member
    • C07D309/28Heterocyclic compounds containing six-membered rings having one oxygen atom as the only ring hetero atom, not condensed with other rings having one double bond between ring members or between a ring member and a non-ring member with hetero atoms or with carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals, directly attached to ring carbon atoms
    • C07D309/30Oxygen atoms, e.g. delta-lactones
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D313/00Heterocyclic compounds containing rings of more than six members having one oxygen atom as the only ring hetero atom
    • C07D313/02Seven-membered rings
    • C07D313/04Seven-membered rings not condensed with other rings
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D313/00Heterocyclic compounds containing rings of more than six members having one oxygen atom as the only ring hetero atom
    • C07D313/02Seven-membered rings
    • C07D313/06Seven-membered rings condensed with carbocyclic rings or ring systems

Definitions

  • the invention relates to the field of organic synthesis, and in particular to a method for preparing a lactone compound.
  • the lactone compound refers to a corresponding compound which is formed by oxidation of a substituted or unsubstituted cyclic ketone compound as a substrate, and among them, ⁇ -caprolactone ( ⁇ -CL) is most widely used.
  • ⁇ -CL is an important organic intermediate and polymer monomer. It is widely used in industrial production in the fields of fine chemicals, petrochemicals, organic synthesis and pharmaceuticals.
  • ⁇ -CL is a non-toxic new polyester monomer whose polymerization product is biodegradable polycaprolactone (PCL).
  • PCL biodegradable polycaprolactone
  • the copolymerization of caprolactone with various monomers or the blending of PCL with other resins can improve the gloss, transparency, biodegradability and anti-stickiness of the materials, and has an irreplaceable role in the synthesis and modification of polymer materials. Especially in the application of environmental protection and medical materials.
  • ⁇ -CL is also an excellent organic solvent and an important organic synthesis intermediate. It exhibits good solubility for some poorly soluble resins and can be reacted with various compounds to prepare fine chemicals with unique properties. Since the synthesis of caprolactone involves harsh process operations such as strong oxidation, only a few companies in the United States, Germany, Japan, Switzerland and other countries have been able to produce caprolactone, and all of China relies on imports. In recent years, with the continuous expansion of the use of caprolactone, its market demand has gradually increased, and research on caprolactone has received increasing attention.
  • the method for synthesizing ⁇ -CL includes a cyclohexanone oxidation method, a 1,6-hexanediol liquid phase catalytic dehydrogenation method, and a 6-hydroxycaproic acid intramolecular condensation method.
  • cyclohexanone oxidation is the most effective method, and it is also the current method for industrial production of caprolactone.
  • the main synthesis method is cyclohexanone Baeyer-Villiger oxidation method.
  • the process of producing caprolactone by using peroxyacid or H 2 O 2 as an oxygen source in the industry has the problems of explosion hazard, poor product stability and many by-products.
  • Mukaiyama conditions avoid the use of explosive or corrosive organic peracids and hydrogen peroxide. However, under most Mukaiyama conditions, the B-V oxidation of cyclohexanone consumed 3 molar equivalents of benzaldehyde as a sacrificial agent, resulting in a large amount of benzoic acid. If ⁇ -caprolactone can be formed by reducing the amount of benzaldehyde or aliphatic aldehyde, the reaction will be more economical and more environmentally friendly.
  • U.S. Patent No. 3,025,306 discloses the co-oxidation of cyclohexanone and an aldehyde catalyzed by a catalyst such as a transition metal such as Co, Mn, Pt or Pb.
  • U.S. Patent No. 3,843,222 discloses a reaction route for the catalytic oxidation of cyclohexanone with a soluble iron-containing compound in the presence of an aldehyde.
  • the methods of these two patents result in too much by-products (such as adipic acid), and the aldehyde efficiency is relatively low.
  • British Patent UK1009773 discloses cyclohexanone and aldehydes in metals (Mn, Fe, Co, Ni, Zn, etc.) and chelating agents, for example, aminocarboxylic acids (EDTA), nitrilotriacetic acid, nitrogen-containing heterocyclic compounds
  • EDTA aminocarboxylic acids
  • nitrilotriacetic acid nitrogen-containing heterocyclic compounds
  • a peroxidation reaction occurs in the presence of (2,2'-bipyridyl) or an organic phosphate.
  • a disadvantage of this process is the low selectivity brought about by high temperatures, and another disadvantage is that the large use of 2,2'-bipyridine leads to low selectivity and uneconomical reaction.
  • Japanese Patent No. 1,507,337 discloses a soluble metal salt (such as Fe, Pb, Cr and Ce, etc.) and a nitrogen-containing heterocyclic polydentate ligand (2,2'-bipyridyl, 1,10-phenanthroline). Etc.) Catalytic co-oxidation of cyclohexanone and aldehyde. The process conditions are mild, but the reaction efficiency is not high.
  • Chinese patents CN201110276434.7, 2011102998626.1, 201510037608.6, and 201510726676.3 all disclose a method for preparing ⁇ -caprolactone.
  • the catalysts described in each patent are: (1) a Co-loaded catalyst; (2) a metal porphyrin compound; (3) copper chloride or supported copper chloride; (4) a cupric dichroic magnetic nano Fe 3 O 4 sphere and TiO 2 P25 are coated in MCM-41.
  • the patent CN201110276434.7 uses 3 times equivalent of benzaldehyde, and the reaction yield can reach more than 90%, but when 2 times equivalent of benzaldehyde is used, the yield is less than 90%.
  • the reactions involved in these patents are mild in temperature but the catalyst preparation process involved is complex.
  • the catalysts used in the methods of the prior patents all contain transition metals, which cause certain pollution and residue to the environment.
  • the invention discloses a method for preparing a corresponding lactone by a metal-free catalytic oxidation of a cyclic ketone compound with mild conditions, high safety and high selectivity, and co-production of an organic acid.
  • the method uses an organic nitroxide precursor as a catalyst, an aldehyde compound as an auxiliary agent, and an auxiliary efficiency is improved, so that industrial production of a lactone compound by oxygen or air oxidation is possible.
  • a method for preparing a lactone compound which comprises mixing a cyclic ketone compound, a catalyst and an auxiliary agent, and reacting in an oxygen-containing atmosphere;
  • the cyclopentanone compound has 0 to 5 substituents, and the cyclohexanone compound has 0 to 6 substituents, and each substituent on the cyclopentanone compound or the cyclohexanone compound It is independently selected from a hydrogen atom or an alkyl group, or at least two substituents are ring-formed; the alkyl group may be selected from a cycloalkyl group or a linear or branched alkyl group having a carbon number of 1 to 10.
  • the cyclic ketone compound is selected from the group consisting of cyclopentanone, cyclohexanone, 2-methylcyclohexanone, 3-methylcyclohexanone, 4-methylcyclohexanone, norbornone, and adamantane. At least one of the ketones.
  • the catalyst is selected from the group consisting of cyclic organic nitroxide precursors, and the skeleton of the skeleton is represented by the following formula (I);
  • the two substituents may be substituted by themselves or may form a ring, and the ring may be a saturated ring, which is (e) in the following formula, or may be an unsaturated ring. , (d) in the following formula;
  • the three substituents R may be substituted by themselves or may be ring-formed in two or two, and may be a saturated ring, which may be an unsaturated ring in the following formula (h), and is as follows. (i); the ring may be a carbocyclic ring or a carbon heterocyclic ring, as in the following formula (g).
  • the substituent on R may have other substituents, and may be a hydrogen atom, an alkyl group, a cycloalkyl group, a hydroxyl group, an aromatic group, a heterocyclic ring, a nitro group, a halogen or other functional groups.
  • the auxiliary agent is selected from the group consisting of an aldehyde compound having a structural formula of R'CHO, and R' is selected from a hydrogen atom, an alkyl group or an aromatic group; further preferably, the aldehyde compound is selected from the group consisting of benzaldehyde and m-chlorobenzaldehyde. At least one of isobutyraldehyde and n-heptanal, and further preferred aldehyde compounds are easily oxidized in situ to form peroxyacid, and the oxidation efficiency is high, and the aldehyde compound generates a corresponding acid after the reaction.
  • the invention firstly finds that an organic nitroxide precursor can cooperate with an aldehyde auxiliary to catalyze the oxidation of a cyclic ketone compound to a corresponding lactone in the presence of oxygen.
  • the organic nitroxide precursor can promote the oxidation of the auxiliary aldehyde molecules to generate peroxy radicals and stabilize the peroxy radicals, which is beneficial to the formation of lactones, thereby greatly reducing the amount of additives and improving the efficiency of the additives.
  • the range also shortens the reaction time and reduces the energy consumption of the reaction; at the same time, the catalyst contains no metal and reduces environmental pollution. Hydroxylamine and hydrazine are the major nitroxyl radical precursors, but cyclic hydroxylamines have better properties.
  • the catalyst is selected from at least one of the following formulas (a) to (i);
  • the catalyst is selected from N-hydroxysuccinimide (NHS) as shown in formula (a), 1-hydroxypiperidine-2,6-dione (HPD) as shown in formula (c) N-hydroxyphthalimide (NHPI) represented by formula (d), 2-hydroxy-1H-pyrrole [3,4c]-pyridine-1,3- as shown in formula (g) At least one of 2H-diketones (NHQI); more preferably NHPI.
  • NHS N-hydroxysuccinimide
  • HPD 1-hydroxypiperidine-2,6-dione
  • NHPI N-hydroxyphthalimide
  • NHQI 2-hydroxy-1H-pyrrole [3,4c]-pyridine-1,3-
  • NHQI 2-hydroxy-1H-pyrrole [3,4c]-pyridine-1,3-
  • NHQI 2H-diketones
  • the oxygen-containing atmosphere is not particularly limited, and pure oxygen, oxygen-enriched air, air may be used, or one or more diluted with an inert gas such as nitrogen, helium, argon or carbon dioxide may be used. oxygen.
  • the amount of oxygen used is appropriately selected depending on the cyclic ketone compound, and is preferably an excess amount of oxygen relative to the cyclic ketone compound.
  • the temperature at which the reaction is carried out is critical, and the reaction temperature may vary between 20 and 100 ° C; the higher the temperature, the higher the conversion of the cyclic ketone compound, however, the higher the temperature will also increase the production of by-products.
  • the selectivity of the corresponding lactone is lowered, and an excessively high temperature may cause catalyst deactivation or product degradation.
  • the reaction temperature is 30 to 50 ° C; more preferably 36 to 46 ° C.
  • the pressure of the reaction is from normal pressure to high pressure.
  • the time required for the reaction depends on the rate of supply of the oxygen source, preferably 4 to 18 h.
  • the molar ratio of the cyclic ketone compound, the catalyst and the auxiliary agent is 1:0.05 to 0.2:0.5 to 2.
  • an organic solvent is further added, specifically:
  • the organic solvent is selected from the group consisting of an alkane (such as hexane, octane, etc.) inert to the oxidation reaction, an aromatic hydrocarbon (such as benzene, toluene, etc.), a halogenated hydrocarbon (such as chloroform, dichloromethane, dichloroethane, Carbon tetrachloride, chlorobenzene, trifluorotoluene, etc.), organic acids (such as acetic acid, propionic acid, etc.), esters (such as ethyl acetate, butyl acetate, etc.), nitriles (such as acetonitrile, propionitrile, benzonitrile, etc.) At least one of; more preferably 1,2-dichloroethane, ethyl acetate, toluene or acetonitrile; most preferably 1,2-dichloroethane.
  • an alkane such as
  • the molar ratio of the cyclic ketone compound, the catalyst and the auxiliary agent is 1:0.1 to 0.15:1 to 2.
  • the catalyst is a supported catalyst, and the cyclic organic nitroxide precursor is used as an active component, and the carrier used may be two.
  • One or more kinds of carriers such as silica, alumina, zirconia, titania, cerium oxide, and polymer microspheres.
  • the product is a ⁇ -valerolactone compound
  • the product is an ⁇ -caprolactone compound
  • the reaction solution was cooled to room temperature, and the solvent was evaporated under reduced pressure. The residue was separated and purified to give the lactone compound and the corresponding acid.
  • the oxidation product of the cyclic ketone compound can be recovered by distillation and other methods. These treatments can be carried out batchwise, semi-continuously or continuously. A continuous process is preferred.
  • the present invention has the following advantages:
  • the present invention uses a cyclic nitroxide radical as a catalyst to greatly improve the efficiency of the auxiliary aldehyde and increase the yield of the lactone compound;
  • the catalyst system of the invention realizes no metallization, mild reaction conditions, and reduces environmental pollution to avoid operation and safety problems under high temperature and high pressure conditions;
  • the auxiliary agent of the present invention can be extended from the aromatic aldehyde to the cheap and readily available fatty aldehyde, which can be practical. Process needs, comprehensive consideration of input and output and other preferred choices;
  • reaction process of the invention is simple, the operability is strong, and the catalyst is cheap and easy to obtain, and the fixed catalyst is easy to be separated and recovered, and has good industrial application prospect.
  • the reaction mechanism of the cyclic lactones to form the corresponding lactones has two paths of peroxy radicals and peroxyacids. In general, both are heavier, but the peroxy radical path is more favorable for the reaction, and the efficiency is higher.
  • the results of the present invention show that the cyclic nitroxide precursor can promote the oxidation of aldehyde molecules to form corresponding peroxy radicals, and at the same time, the cyclic nitroxide precursors have certain effects on peroxyl radicals in the reaction system.
  • the stabilizing effect, and thus the free radical path becomes the main route of the reaction of the present invention.
  • a small amount of peroxyacids generated by peroxy radicals can also attack the carbonyl carbon on the cyclic ketone compound to form the corresponding lactone and organic acid.
  • NHPI 0.0326g (0.2mmol), benzaldehyde 0.4245g (4mmol), cyclohexanone 0.1962g (2mmol), 1,2-dichloroethane (DCE) were sequentially added to a three-necked flask connected to a condenser, thermometer and oxygen bag. ) 20mL. Under normal pressure conditions, the mixture was stirred at a constant temperature of 40 ° C for 6 hours, cooled to room temperature, and analyzed by gas phase internal standard method. The conversion of cyclohexanone was 100%, and the selectivity of ⁇ -caprolactone was 99.9%.
  • NHQI 0.0328g (0.2mmol), benzaldehyde 0.4245g (4mmol), cyclohexanone 0.1962g (2mmol), 1,2-dichloroethane (DCE) were sequentially added to a three-necked flask connected to a condenser, thermometer and oxygen bag. ) 20mL. Under normal pressure conditions, the mixture was stirred at a constant temperature of 40 ° C for 6 h, cooled to room temperature, and analyzed by gas phase internal standard method. The conversion of cyclohexanone was 87.0%, and the selectivity of ⁇ -caprolactone was 99.9%.
  • Example 1 was repeated without adding a catalyst, and the conversion of cyclohexanone was 3.0%, and the selectivity of ⁇ -caprolactone was 99.9%.
  • the catalyst is essential in the reaction system of the present invention.
  • N,N-diethylhydroxylamine (DEHA) 0.0178 g (0.2 mmol), benzaldehyde 0.4245 g (4 mmol), cyclohexanone 0.1962 g (2 mmol) were sequentially added to a three-necked flask connected to a condenser, a thermometer and an oxygen gas bag.
  • Comparative Examples 1, 2, 3, 4 and Comparative Example 2 show that the cyclic structure of the organic nitroxide precursor is more suitable for the present invention, and the NHPI has the best catalytic effect.
  • Example 1 was repeated by replacing the 1,2-dichloroethane with a solvent of acetonitrile (MeCN), ethyl acetate (EtOAc) and toluene, and the results are shown in Table 2 below.
  • MeCN acetonitrile
  • EtOAc ethyl acetate
  • NHPI 0.0326g (0.2mmol), m-chlorobenzaldehyde 0.5623g (4mmol), cyclohexanone 0.1962g (2mmol), 1,2-dichloroethane were sequentially added to a three-necked flask connected to a condenser, thermometer and oxygen bag. (DCE) 20 mL. Under normal pressure conditions, the mixture was stirred at a constant temperature of 40 ° C for 6 h, cooled to room temperature, and analyzed by gas phase internal standard method. The conversion of cyclohexanone was 94.5%, and the selectivity of ⁇ -caprolactone was 95.6%.
  • DCE thermometer and oxygen bag.
  • NHPI 0.0326g (0.2mmol), isobutyraldehyde 0.2884g (4mmol), cyclohexanone 0.1962g (2mmol), 1,2-dichloroethane were sequentially added to a three-necked flask connected to a condenser, thermometer and oxygen bag.
  • DCE 20 mL. Under normal pressure conditions, the mixture was stirred at a constant temperature of 40 ° C for 18 hours, cooled to room temperature, and analyzed by gas phase internal standard method. The conversion of cyclohexanone was 93.3%, and the selectivity of ⁇ -caprolactone was 91.1%.
  • NHPI 0.0326g (0.2mmol), n-heptanal 0.4568g (4mmol), cyclohexanone 0.1962g (2mmol), 1,2-dichloroethane were sequentially added to a three-necked flask connected to a condenser, thermometer and oxygen bag.
  • DCE 20 mL. Under normal pressure conditions, the mixture was stirred at a constant temperature of 40 ° C for 18 hours, cooled to room temperature, and analyzed by gas phase internal standard method. The conversion of cyclohexanone was 81.6%, and the selectivity of ⁇ -caprolactone was 99.6%.
  • NHPI 0.0326g (0.2mmol), benzaldehyde 0.3182g (3mmol), cyclohexanone 0.1962g (2mmol), 1,2-dichloroethane (DCE) were sequentially added to a three-necked flask connected to a condenser, thermometer and oxygen bag. ) 20mL. Under normal pressure conditions, stirring at 40 ° C for 8 h, cooling to room temperature, by gas phase internal standard detection and analysis, cyclohexanone conversion was 93.4%, and the selectivity of ⁇ -caprolactone was 99.8%.
  • NHPI 0.0326g (0.2mmol), benzaldehyde 0.2122g (2mmol), cyclohexanone 0.1962g (2mmol), 1,2-dichloroethane (DCE) were sequentially added to a three-necked flask connected to a condenser, thermometer and oxygen bag. ) 20mL. Under normal pressure conditions, stirring at 40 ° C for 8 h, cooling to room temperature, by gas phase internal standard detection and analysis, cyclohexanone conversion was 84.6%, and the selectivity of ⁇ -caprolactone was 99.5%.
  • NHPI 0.0326g (0.2mmol), benzaldehyde 0.1011g (1mmol), cyclohexanone 0.1962g (2mmol), 1,2-dichloroethane (DCE) were sequentially added to a three-necked flask connected to a condenser, thermometer and oxygen bag. ) 20mL. Under normal pressure conditions, the mixture was stirred at a constant temperature of 40 ° C for 8 hours, cooled to room temperature, and analyzed by gas phase internal standard method. The conversion of cyclohexanone was 50.0%, and the selectivity of ⁇ -caprolactone was 98.0%.
  • Examples 7 to 12 show the effects of different aldehydes and amounts on the reaction. The results are summarized in Table 3.
  • aldehyde efficiency ⁇ -caprolactone yield / aldehyde conversion rate / aldehyde dosage
  • Example 1 was repeated using different reaction substrates, and only the reaction time was different, and the results are shown in Table 5.

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Abstract

Disclosed is a method for preparing a lactone compound, for which a cyclic ketone compound serves as a raw material; in an oxygen-containing atmosphere, a cyclic organic nitroxide free radical serves as a catalyst, and a certain amount of an aldehyde additive is added for a reaction. Disclosed is a preparation method having mild conditions, a high degree of safeness, and a wide range of options for non-metal catalyzed oxidation; the amount of the aldehyde additive used is greatly reduced, the efficiency and range of the aldehyde additive are increased, and the lactone compound can be acquired with a high yield.

Description

一种制备内酯类化合物的方法Method for preparing lactone compound 技术领域Technical field
本发明涉及有机合成领域,具体涉及一种制备内酯类化合物的方法。The invention relates to the field of organic synthesis, and in particular to a method for preparing a lactone compound.
背景技术Background technique
内酯类化合物是指以取代或者非取代环酮类化合物为底物氧化生成的相应的化合物,其中,尤以ε-己内酯(ε-CL)的应用最为广泛。The lactone compound refers to a corresponding compound which is formed by oxidation of a substituted or unsubstituted cyclic ketone compound as a substrate, and among them, ε-caprolactone (ε-CL) is most widely used.
ε-CL是一种重要的有机中间体和高分子聚合单体,在工业生产中广泛应用于精细化工、石油化工、有机合成及制药等领域。ε-CL is an important organic intermediate and polymer monomer. It is widely used in industrial production in the fields of fine chemicals, petrochemicals, organic synthesis and pharmaceuticals.
ε-CL是一种无毒的新型聚酯单体,其聚合产物为生物可降解聚己内酯(PCL)。己内酯与各种单体共聚或PCL与其他树脂共混可提高材料的光泽度、透明性、生物分解性和防黏性等,在高分子材料的合成和改性方面具有不可替代的作用,特别是在环保和医用材料方面的应用。ε-CL is a non-toxic new polyester monomer whose polymerization product is biodegradable polycaprolactone (PCL). The copolymerization of caprolactone with various monomers or the blending of PCL with other resins can improve the gloss, transparency, biodegradability and anti-stickiness of the materials, and has an irreplaceable role in the synthesis and modification of polymer materials. Especially in the application of environmental protection and medical materials.
ε-CL还是一种优良的有机溶剂和重要的有机合成中间体,对一些难溶性树脂表现出很好的溶解性,可与多种化合物反应制备具有独特性能的精细化学品。由于合成己内酯涉及强氧化等苛刻工艺操作,迄今为止只有美国、德国、日本、瑞士等国家的几家公司能够生产己内酯,而我国全部依赖进口。近年来随己内酯用途的不断扩大,其市场需求量逐渐加大,有关己内酯的研究也日益受到重视。ε-CL is also an excellent organic solvent and an important organic synthesis intermediate. It exhibits good solubility for some poorly soluble resins and can be reacted with various compounds to prepare fine chemicals with unique properties. Since the synthesis of caprolactone involves harsh process operations such as strong oxidation, only a few companies in the United States, Germany, Japan, Switzerland and other countries have been able to produce caprolactone, and all of China relies on imports. In recent years, with the continuous expansion of the use of caprolactone, its market demand has gradually increased, and research on caprolactone has received increasing attention.
合成ε-CL的方法包括环己酮氧化法、1,6-己二醇液相催化脱氢法和6-羟基己酸分子内缩合法等。综合考虑原料、装置和反应条件等因素,环己酮氧化法是最行之有效的方法,也是目前工业生产己内酯的方法。其中,主要合成方法为环己酮Baeyer-Villiger氧化法。目前,工业上用过氧酸或H 2O 2为氧源生产己内酯的工艺存在爆炸的隐患、产品稳定性差和副产物多等问题。 The method for synthesizing ε-CL includes a cyclohexanone oxidation method, a 1,6-hexanediol liquid phase catalytic dehydrogenation method, and a 6-hydroxycaproic acid intramolecular condensation method. Considering factors such as raw materials, equipment and reaction conditions, cyclohexanone oxidation is the most effective method, and it is also the current method for industrial production of caprolactone. Among them, the main synthesis method is cyclohexanone Baeyer-Villiger oxidation method. At present, the process of producing caprolactone by using peroxyacid or H 2 O 2 as an oxygen source in the industry has the problems of explosion hazard, poor product stability and many by-products.
Mukaiyama条件可以避免使用爆炸性或腐蚀性的有机过酸和过氧化 氢。然而,大多数Mukaiyama条件下,环己酮的B-V氧化反应消耗了3摩尔当量的苯甲醛作为牺牲剂,从而产生大量的苯甲酸。如果可以通过降低苯甲醛或脂族醛的用量来生成ε-己内酯,则该反应将更经济,对环境更友好。Mukaiyama conditions avoid the use of explosive or corrosive organic peracids and hydrogen peroxide. However, under most Mukaiyama conditions, the B-V oxidation of cyclohexanone consumed 3 molar equivalents of benzaldehyde as a sacrificial agent, resulting in a large amount of benzoic acid. If ε-caprolactone can be formed by reducing the amount of benzaldehyde or aliphatic aldehyde, the reaction will be more economical and more environmentally friendly.
美国专利US3025306公开了一种用Co、Mn、Pt、Pb等过渡金属等催化剂催化氧化环己酮和醛的共氧化。美国专利US3483222公开了一种在醛存在条件下,采用可溶性的含铁化合物催化氧化环己酮的反应路线。但是这两种专利的方法得到副产物(如己二酸)过多,醛的效率也相对较低。U.S. Patent No. 3,025,306 discloses the co-oxidation of cyclohexanone and an aldehyde catalyzed by a catalyst such as a transition metal such as Co, Mn, Pt or Pb. U.S. Patent No. 3,843,222 discloses a reaction route for the catalytic oxidation of cyclohexanone with a soluble iron-containing compound in the presence of an aldehyde. However, the methods of these two patents result in too much by-products (such as adipic acid), and the aldehyde efficiency is relatively low.
英国专利UK1009773公开了环己酮和醛在金属(Mn、Fe、Co、Ni、Zn等)和螯合试剂,例如,氨基羧酸(EDTA)、次氮基三乙酸、含氮的杂环化合物(2,2’-联吡啶)、有机磷酸盐等存在条件下发生过氧化反应。该工艺的缺陷是高温所带来的低选择性,另外一个缺点是2,2’-联吡啶的大量使用导致了反应的低选择性和不经济性。British Patent UK1009773 discloses cyclohexanone and aldehydes in metals (Mn, Fe, Co, Ni, Zn, etc.) and chelating agents, for example, aminocarboxylic acids (EDTA), nitrilotriacetic acid, nitrogen-containing heterocyclic compounds A peroxidation reaction occurs in the presence of (2,2'-bipyridyl) or an organic phosphate. A disadvantage of this process is the low selectivity brought about by high temperatures, and another disadvantage is that the large use of 2,2'-bipyridine leads to low selectivity and uneconomical reaction.
日本专利GB1507337公开了一种用可溶的金属盐(如Fe、Pb、Cr和Ce等)和含氮的杂环多齿配体(2,2’-联吡啶、1,10-菲咯啉等)作为催化剂催化环己酮和醛的共氧化。该工艺反应条件温和,但反应效率不高。Japanese Patent No. 1,507,337 discloses a soluble metal salt (such as Fe, Pb, Cr and Ce, etc.) and a nitrogen-containing heterocyclic polydentate ligand (2,2'-bipyridyl, 1,10-phenanthroline). Etc.) Catalytic co-oxidation of cyclohexanone and aldehyde. The process conditions are mild, but the reaction efficiency is not high.
中国专利CN201110276434.7、2011102998626.1、201510037608.6、201510726676.3均公开了一种制备ε-己内酯的方法,在醛存在条件下,各专利所述的催化剂分别为:(1)负载Co基催化剂;(2)金属卟啉化合物;(3)氯化铜或负载型氯化铜;(4)将二价铜磁性纳米Fe 3O 4球和TiO 2P25包覆于MCM-41中。专利CN201110276434.7中采用3倍当量苯甲醛,反应收率能达到90%以上,但采用2倍当量苯甲醛时,产率不到90%。这些专利所涉及的反应具有条件温和但所涉及的催化剂制备工艺复杂。以往的专利所涉及的方法采用的催化剂均含有过渡金属,对环境产生一定的污染与残留。 Chinese patents CN201110276434.7, 2011102998626.1, 201510037608.6, and 201510726676.3 all disclose a method for preparing ε-caprolactone. In the presence of aldehyde, the catalysts described in each patent are: (1) a Co-loaded catalyst; (2) a metal porphyrin compound; (3) copper chloride or supported copper chloride; (4) a cupric dichroic magnetic nano Fe 3 O 4 sphere and TiO 2 P25 are coated in MCM-41. The patent CN201110276434.7 uses 3 times equivalent of benzaldehyde, and the reaction yield can reach more than 90%, but when 2 times equivalent of benzaldehyde is used, the yield is less than 90%. The reactions involved in these patents are mild in temperature but the catalyst preparation process involved is complex. The catalysts used in the methods of the prior patents all contain transition metals, which cause certain pollution and residue to the environment.
近年,有几篇报道,采用的牺牲剂苯甲醛化学计量都小于2。2012年,Sinhamahapatra等在《Catalysis Science and Technology》上报道了介孔磷酸锆在1.75倍当量苯甲醛做助剂条件下催化氧化环己酮制备己内酯,但收率为78%。2013年,Y.F.Li等在《ACS Catalysis》报道了无金属的石墨 在1倍当量苯甲醛条件下做助剂,但己内酯收率仅为65%。In recent years, there have been several reports that the stoichiometric benzaldehyde stoichiometry is less than 2. In 2012, Sinhamahapatra et al. reported in Catalysis Science and Technology that mesoporous zirconium phosphate was catalyzed by 1.75-fold equivalents of benzaldehyde as an auxiliary. The caprolactone was prepared by oxidizing cyclohexanone, but the yield was 78%. In 2013, Y.F. Li et al. reported in ACS Catalysis that metal-free graphite was used as an auxiliary agent under 1-fold equivalents of benzaldehyde, but the yield of caprolactone was only 65%.
因此,探寻绿色环保的高效无金属催化剂用于催化分子氧氧化环酮类化合物高选择性生成相应的内酯的研究工作仍具有挑战与重要意义。Therefore, it is still challenging and important to explore green and high-efficiency metal-free catalysts for catalyzing the high selectivity of molecular oxygen oxidation of cyclic ketones to the corresponding lactones.
发明内容Summary of the invention
本发明公开了一种条件温和、安全性高、选择性高的无金属催化氧化环酮类化合物制备相应内酯的方法,同时联产有机酸。该方法以有机氮氧自由基前体为催化剂,醛类化合物为助剂,助剂效率提升,使得氧气或空气氧化法制备内酯类化合物的工业化生产成为可能。The invention discloses a method for preparing a corresponding lactone by a metal-free catalytic oxidation of a cyclic ketone compound with mild conditions, high safety and high selectivity, and co-production of an organic acid. The method uses an organic nitroxide precursor as a catalyst, an aldehyde compound as an auxiliary agent, and an auxiliary efficiency is improved, so that industrial production of a lactone compound by oxygen or air oxidation is possible.
具体技术方案如下:The specific technical solutions are as follows:
一种制备内酯类化合物的方法,将环酮类化合物、催化剂与助剂混合后,在含氧气氛下发生反应;A method for preparing a lactone compound, which comprises mixing a cyclic ketone compound, a catalyst and an auxiliary agent, and reacting in an oxygen-containing atmosphere;
所述环戊酮类化合物上有0~5个取代基,所述环己酮类化合物上有0~6个取代基,所述环戊酮类化合物或环己酮类化合物上的各个取代基独立地选自氢原子或烷基基团,或者至少两个取代基成环;所述的烷基基团可以选自环烷基或者碳数为1~10的直链或支链烷基。The cyclopentanone compound has 0 to 5 substituents, and the cyclohexanone compound has 0 to 6 substituents, and each substituent on the cyclopentanone compound or the cyclohexanone compound It is independently selected from a hydrogen atom or an alkyl group, or at least two substituents are ring-formed; the alkyl group may be selected from a cycloalkyl group or a linear or branched alkyl group having a carbon number of 1 to 10.
进一步优选,所述的环酮类化合物选自环戊酮、环己酮、2-甲基环己酮、3-甲基环己酮、4-甲基环己酮、降冰片酮、金刚烷酮中的至少一种。Further preferably, the cyclic ketone compound is selected from the group consisting of cyclopentanone, cyclohexanone, 2-methylcyclohexanone, 3-methylcyclohexanone, 4-methylcyclohexanone, norbornone, and adamantane. At least one of the ketones.
所述的催化剂选自环状有机氮氧自由基前体,其骨架的结构通式如下式(Ⅰ)所示;The catalyst is selected from the group consisting of cyclic organic nitroxide precursors, and the skeleton of the skeleton is represented by the following formula (I);
Figure PCTCN2018073177-appb-000001
Figure PCTCN2018073177-appb-000001
式(Ⅰ)中,R表示C nH m,其中,n=2或者3,m=2n或者2n-2;所述R上有0~n个取代基,所述的取代基独立地选自氢原子、烷基、环烷基、芳香基、杂环、羟基、硝基或卤素,或者至少两个成环; In the formula (I), R represents C n H m , wherein n = 2 or 3, m = 2n or 2n-2; the R has 0 to n substituents, and the substituents are independently selected from a hydrogen atom, an alkyl group, a cycloalkyl group, an aromatic group, a heterocyclic ring, a hydroxyl group, a nitro group or a halogen, or at least two rings;
如,当所述R上有2个取代基时,2个取代基可以独自取代,也可以成环,所述的环可以是饱和环,如下式中的(e),也可以是不饱和环,如 下式中的(d);For example, when there are two substituents on the R, the two substituents may be substituted by themselves or may form a ring, and the ring may be a saturated ring, which is (e) in the following formula, or may be an unsaturated ring. , (d) in the following formula;
当所述R上有3个取代基时,3个取代基R可以独自取代,也可以两两成环,可以是饱和环,如下式中的(h),也可以是不饱和环,如下式中的(i);该环可以是碳环,也可以是碳杂环,如下式中的(g)。When there are three substituents on the R, the three substituents R may be substituted by themselves or may be ring-formed in two or two, and may be a saturated ring, which may be an unsaturated ring in the following formula (h), and is as follows. (i); the ring may be a carbocyclic ring or a carbon heterocyclic ring, as in the following formula (g).
进一步地,所述R上的取代基上还可以有其它的取代基,可以为氢原子、烷基、环烷基、羟基、芳香基、杂环、硝基、卤素或其它官能团。Further, the substituent on R may have other substituents, and may be a hydrogen atom, an alkyl group, a cycloalkyl group, a hydroxyl group, an aromatic group, a heterocyclic ring, a nitro group, a halogen or other functional groups.
所述的助剂选自醛类化合物,结构通式为R'CHO,R'选自氢原子、烷基或芳香基;进一步优选,所述的醛类化合物选自苯甲醛、间氯苯甲醛、异丁醛、正庚醛中的至少一种,进一步优选的几种醛类化合物易原位氧化生成过氧酸,且氧化效率高,经反应后醛类化合物会产生相应的酸。The auxiliary agent is selected from the group consisting of an aldehyde compound having a structural formula of R'CHO, and R' is selected from a hydrogen atom, an alkyl group or an aromatic group; further preferably, the aldehyde compound is selected from the group consisting of benzaldehyde and m-chlorobenzaldehyde. At least one of isobutyraldehyde and n-heptanal, and further preferred aldehyde compounds are easily oxidized in situ to form peroxyacid, and the oxidation efficiency is high, and the aldehyde compound generates a corresponding acid after the reaction.
本发明首次发现有机氮氧自由基前体能协同醛类助剂,在氧气存在的条件下催化环酮类化合物氧化生成相应的内酯。有机氮氧自由基前体能促进助剂醛类分子氧化产生过氧自由基并稳定该过氧自由基,有利于内酯类化合物的生成,从而大大降低助剂的用量,提高助剂的效率及范围,同时也缩短了反应时间,降低了反应能耗;同时催化剂不含金属,减少了对环境的污染。羟胺和肟是主要的氮氧基自由基前体,但是环状羟胺有更好的性能。The invention firstly finds that an organic nitroxide precursor can cooperate with an aldehyde auxiliary to catalyze the oxidation of a cyclic ketone compound to a corresponding lactone in the presence of oxygen. The organic nitroxide precursor can promote the oxidation of the auxiliary aldehyde molecules to generate peroxy radicals and stabilize the peroxy radicals, which is beneficial to the formation of lactones, thereby greatly reducing the amount of additives and improving the efficiency of the additives. The range also shortens the reaction time and reduces the energy consumption of the reaction; at the same time, the catalyst contains no metal and reduces environmental pollution. Hydroxylamine and hydrazine are the major nitroxyl radical precursors, but cyclic hydroxylamines have better properties.
作为优选,所述的催化剂选自下式(a)~(i)中的至少一种;Preferably, the catalyst is selected from at least one of the following formulas (a) to (i);
Figure PCTCN2018073177-appb-000002
Figure PCTCN2018073177-appb-000002
进一步优选,所述的催化剂选自如式(a)所示的N-羟基琥珀酰亚胺(NHS)、如式(c)所示的1-羟基哌啶-2,6-二酮(HPD)、如式(d)所示的N-羟基邻苯二甲酰亚胺(NHPI)、如式(g)所示的2-羟基-1H-吡咯[3,4c]-吡啶-1,3-2H-二酮(NHQI)中的至少一种;更优选为NHPI。Further preferably, the catalyst is selected from N-hydroxysuccinimide (NHS) as shown in formula (a), 1-hydroxypiperidine-2,6-dione (HPD) as shown in formula (c) N-hydroxyphthalimide (NHPI) represented by formula (d), 2-hydroxy-1H-pyrrole [3,4c]-pyridine-1,3- as shown in formula (g) At least one of 2H-diketones (NHQI); more preferably NHPI.
本发明中,对含氧气氛没有特别的限制,可使用纯氧、富氧空气、空气,也可以使用经氮气、氦气、氩气、二氧化碳等非活性气体的一种或多种稀释后的氧气。氧气的用量根据环酮类化合物合理选择,优选相对于环酮类化合物过量的氧气量。In the present invention, the oxygen-containing atmosphere is not particularly limited, and pure oxygen, oxygen-enriched air, air may be used, or one or more diluted with an inert gas such as nitrogen, helium, argon or carbon dioxide may be used. oxygen. The amount of oxygen used is appropriately selected depending on the cyclic ketone compound, and is preferably an excess amount of oxygen relative to the cyclic ketone compound.
进行反应的温度是至关重要的,反应温度可能在20~100℃之间变化;温度越高,环酮类化合物的转化率越高,然而,更高的温度也将增加副产物的产生并降低相应内酯的选择性,且过高的温度可能导致催化剂失活或产物降解,作为优选,所述的反应温度为30~50℃;进一步优选为36~46℃。The temperature at which the reaction is carried out is critical, and the reaction temperature may vary between 20 and 100 ° C; the higher the temperature, the higher the conversion of the cyclic ketone compound, however, the higher the temperature will also increase the production of by-products. The selectivity of the corresponding lactone is lowered, and an excessively high temperature may cause catalyst deactivation or product degradation. Preferably, the reaction temperature is 30 to 50 ° C; more preferably 36 to 46 ° C.
所述反应的压力为常压至高压,压力越高,内酯类化合物的分解越多,羧酸的产生就越多,优选的反应压力为0.1~0.6MPa,出于经济原因,更优选常压。The pressure of the reaction is from normal pressure to high pressure. The higher the pressure, the more decomposition of the lactone compound, the more the carboxylic acid is produced, and the preferred reaction pressure is 0.1 to 0.6 MPa. For economic reasons, it is more preferable. Pressure.
所述反应所需的时间取决于氧源供给的速度,优选4~18h。The time required for the reaction depends on the rate of supply of the oxygen source, preferably 4 to 18 h.
作为优选,所述的环酮类化合物、催化剂与助剂的投料摩尔比为1:0.05~0.2:0.5~2。Preferably, the molar ratio of the cyclic ketone compound, the catalyst and the auxiliary agent is 1:0.05 to 0.2:0.5 to 2.
进一步地,所述的制备方法中,还加入有机溶剂,具体为:Further, in the preparation method, an organic solvent is further added, specifically:
将所述的环酮类化合物、催化剂、助剂与有机溶剂混合后,在含氧气氛下发生反应;After the cycloketone compound, the catalyst, and the auxiliary agent are mixed with an organic solvent, the reaction is carried out in an oxygen-containing atmosphere;
所述的有机溶剂选自对氧化反应呈惰性的烷烃(如己烷、辛烷等)、芳香烃(如苯、甲苯等)、卤代烃(如氯仿、二氯甲烷、二氯乙烷、四氯化碳、氯苯、三氟甲苯等)、有机酸(如醋酸、丙酸等)、酯(如乙酸乙酯、乙酸丁酯等)、腈(如乙腈、丙腈、苄腈等)中的至少一种;更优选为1,2-二氯乙烷、乙酸乙酯、甲苯或乙腈;最优选1,2-二氯乙烷。The organic solvent is selected from the group consisting of an alkane (such as hexane, octane, etc.) inert to the oxidation reaction, an aromatic hydrocarbon (such as benzene, toluene, etc.), a halogenated hydrocarbon (such as chloroform, dichloromethane, dichloroethane, Carbon tetrachloride, chlorobenzene, trifluorotoluene, etc.), organic acids (such as acetic acid, propionic acid, etc.), esters (such as ethyl acetate, butyl acetate, etc.), nitriles (such as acetonitrile, propionitrile, benzonitrile, etc.) At least one of; more preferably 1,2-dichloroethane, ethyl acetate, toluene or acetonitrile; most preferably 1,2-dichloroethane.
采用上述含有机溶剂的反应体系时,进一步优选,所述的环酮类化合物、催化剂与助剂的投料摩尔比为1:0.1~0.15:1~2。When the reaction system containing the organic solvent is used, it is more preferred that the molar ratio of the cyclic ketone compound, the catalyst and the auxiliary agent is 1:0.1 to 0.15:1 to 2.
为便于将催化剂回收利用以及催化剂与产物的分离,作为优选,所述的催化剂为负载型催化剂,以所述的环状有机氮氧自由基前体为活性组 分,所采用的载体可以是二氧化硅、氧化铝、氧化锆、二氧化钛、氧化铈、聚合物微球等一种或多种载体。具体固定方法可参考CN 101626835 B、CN 104069891 B、CN 104148110 B等现有技术中公开的方法。In order to facilitate the recovery of the catalyst and the separation of the catalyst and the product, preferably, the catalyst is a supported catalyst, and the cyclic organic nitroxide precursor is used as an active component, and the carrier used may be two. One or more kinds of carriers such as silica, alumina, zirconia, titania, cerium oxide, and polymer microspheres. For specific fixing methods, reference may be made to the methods disclosed in the prior art such as CN 101626835 B, CN 104069891 B, CN 104148110 B.
代表性的,本发明的具体反应式如下式(Ⅱ)所示:Representatively, the specific reaction formula of the present invention is as shown in the following formula (II):
Figure PCTCN2018073177-appb-000003
Figure PCTCN2018073177-appb-000003
若底物为环戊酮类化合物,则产物为γ-戊内酯类化合物,若底物为环己酮类化合物,则产物为ε-己内酯类化合物。If the substrate is a cyclopentanone compound, the product is a γ-valerolactone compound, and if the substrate is a cyclohexanone compound, the product is an ε-caprolactone compound.
反应结束后,将反应液冷却至室温,减压蒸出溶剂,剩余反应液经精馏依次分离得到内酯类化合物和相应的酸。环酮类化合物的氧化产物可以通过蒸馏和其它方法回收。这些处理可以分批进行,半连续或连续进行。优选连续的方法。After completion of the reaction, the reaction solution was cooled to room temperature, and the solvent was evaporated under reduced pressure. The residue was separated and purified to give the lactone compound and the corresponding acid. The oxidation product of the cyclic ketone compound can be recovered by distillation and other methods. These treatments can be carried out batchwise, semi-continuously or continuously. A continuous process is preferred.
与现有技术相比,本发明具有如下优点:Compared with the prior art, the present invention has the following advantages:
(1)本发明以环状氮氧自由基前体为催化剂,大大提高了助剂醛类的效率,提高了内酯类化合物的收率;(1) The present invention uses a cyclic nitroxide radical as a catalyst to greatly improve the efficiency of the auxiliary aldehyde and increase the yield of the lactone compound;
(2)本发明催化体系实现无金属化,反应条件温和,降低了环境污染避免了高温高压条件下操作及安全性问题;(2) The catalyst system of the invention realizes no metallization, mild reaction conditions, and reduces environmental pollution to avoid operation and safety problems under high temperature and high pressure conditions;
(3)由于环状氮氧自由基前体具有能够促进助剂醛类分子氧化产生过氧自由基的优异性能,本发明助剂可从芳香醛拓展到廉价易得的脂肪醛,可根据实际工艺需要,综合考虑投入产出等择优选择;(3) Since the cyclic nitroxide precursor has an excellent property of promoting the oxidation of the auxiliary aldehyde molecule to produce a peroxy radical, the auxiliary agent of the present invention can be extended from the aromatic aldehyde to the cheap and readily available fatty aldehyde, which can be practical. Process needs, comprehensive consideration of input and output and other preferred choices;
(4)本发明反应工艺简单,可操作性强,且催化剂廉价易得,固定后的催化剂易分离回收,具备良好的工业应用前景。(4) The reaction process of the invention is simple, the operability is strong, and the catalyst is cheap and easy to obtain, and the fixed catalyst is easy to be separated and recovered, and has good industrial application prospect.
对本发明的优良结果进行机理探讨。环酮类化合物生成相应内酯的反应机理有过氧自由基和过氧酸两条路径,一般情况下,二者并重,但是其中过氧自由基路径更有利于反应进行,其效率更高。本发明研究结果表明,环状氮氧自由基前体能促进醛类分子氧化生成相应的过氧自由基,同时,环状氮氧自由基前体在反应体系中,对过氧自由基又有一定的稳定作用,因此自由基路径成为本发明所述反应的主要途径。此外,少量的过氧自由基生成的过氧酸也能进攻环酮类化合物上的羰基碳,生成相应内酯和有机酸。The mechanism of the excellent results of the present invention is discussed. The reaction mechanism of the cyclic lactones to form the corresponding lactones has two paths of peroxy radicals and peroxyacids. In general, both are heavier, but the peroxy radical path is more favorable for the reaction, and the efficiency is higher. The results of the present invention show that the cyclic nitroxide precursor can promote the oxidation of aldehyde molecules to form corresponding peroxy radicals, and at the same time, the cyclic nitroxide precursors have certain effects on peroxyl radicals in the reaction system. The stabilizing effect, and thus the free radical path, becomes the main route of the reaction of the present invention. In addition, a small amount of peroxyacids generated by peroxy radicals can also attack the carbonyl carbon on the cyclic ketone compound to form the corresponding lactone and organic acid.
具体实施方式Detailed ways
下面结合具体实施案例对本发明进行进一步描述,但本发明的保护范围并不仅限于实施例表示的范畴:The present invention will be further described below in conjunction with specific embodiments, but the scope of protection of the present invention is not limited to the scope of the embodiments:
实施例1Example 1
在连接冷凝管、温度计和氧气包的三口烧瓶中依次加入NHPI 0.0326g(0.2mmol)、苯甲醛0.4245g(4mmol)、环己酮0.1962g(2mmol)、1,2-二氯乙烷(DCE)20mL。在常压条件下,40℃恒温搅拌6h后,冷却至室温,通过气相内标法检测分析,环己酮转化率为100%,ε-己内酯的选择性为99.9%。NHPI 0.0326g (0.2mmol), benzaldehyde 0.4245g (4mmol), cyclohexanone 0.1962g (2mmol), 1,2-dichloroethane (DCE) were sequentially added to a three-necked flask connected to a condenser, thermometer and oxygen bag. ) 20mL. Under normal pressure conditions, the mixture was stirred at a constant temperature of 40 ° C for 6 hours, cooled to room temperature, and analyzed by gas phase internal standard method. The conversion of cyclohexanone was 100%, and the selectivity of ε-caprolactone was 99.9%.
实施例2Example 2
在连接冷凝管、温度计和氧气包的三口烧瓶中依次加入NHS 0.0230g(0.2mmol)、苯甲醛0.4245g(4mmol)、环己酮0.1962g(2mmol)、1,2-二氯乙烷(DCE)20mL。在常压条件下,40℃恒温搅拌6h后,冷却至室温,通过气相内标法检测分析,环己酮转化率为82.0%,ε-己内酯的选择性为99.9%。NHS 0.0230g (0.2mmol), benzaldehyde 0.4245g (4mmol), cyclohexanone 0.1962g (2mmol), 1,2-dichloroethane (DCE) were sequentially added to a three-necked flask connected to a condenser, thermometer and oxygen bag. ) 20mL. Under normal pressure conditions, the mixture was stirred at a constant temperature of 40 ° C for 6 hours, cooled to room temperature, and analyzed by gas phase internal standard method. The conversion of cyclohexanone was 82.0%, and the selectivity of ε-caprolactone was 99.9%.
实施例3Example 3
在连接冷凝管、温度计和氧气包的三口烧瓶中依次加入NHQI 0.0328g(0.2mmol)、苯甲醛0.4245g(4mmol)、环己酮0.1962g(2mmol)、1,2-二氯乙烷(DCE)20mL。在常压条件下,40℃恒温搅拌6h后,冷却至室温,通过气相内标法检测分析,环己酮转化率为87.0%,ε-己内酯的选择性为99.9%。NHQI 0.0328g (0.2mmol), benzaldehyde 0.4245g (4mmol), cyclohexanone 0.1962g (2mmol), 1,2-dichloroethane (DCE) were sequentially added to a three-necked flask connected to a condenser, thermometer and oxygen bag. ) 20mL. Under normal pressure conditions, the mixture was stirred at a constant temperature of 40 ° C for 6 h, cooled to room temperature, and analyzed by gas phase internal standard method. The conversion of cyclohexanone was 87.0%, and the selectivity of ε-caprolactone was 99.9%.
实施例4Example 4
在连接冷凝管、温度计和氧气包的三口烧瓶中依次加入HPD 0.0258g(0.2mmol)、苯甲醛0.4245g(4mmol)、环己酮0.1962g(2mmol)、1,2-二氯乙烷(DCE)20mL。在常压条件下,40℃恒温搅拌6h后,冷却至室温,通过气相内标法检测分析,环己酮转化率为85.0%,ε-己内酯的选择性为99.0%。HPD 0.0258g (0.2mmol), benzaldehyde 0.4245g (4mmol), cyclohexanone 0.1962g (2mmol), 1,2-dichloroethane (DCE) were sequentially added to a three-necked flask connected to a condenser, thermometer and oxygen bag. ) 20mL. Under normal pressure conditions, stirring at 40 ° C for 6 h, cooling to room temperature, by gas phase internal standard detection and analysis, cyclohexanone conversion was 85.0%, and the selectivity of ε-caprolactone was 99.0%.
对比例1Comparative example 1
不加催化剂,重复实施例1,经检测分析,环己酮转化率为3.0%,ε-己内酯的选择性为99.9%。Example 1 was repeated without adding a catalyst, and the conversion of cyclohexanone was 3.0%, and the selectivity of ε-caprolactone was 99.9%.
对比可知,催化剂在本发明的反应体系中至关重要。As can be seen from the comparison, the catalyst is essential in the reaction system of the present invention.
对比例2Comparative example 2
在连接冷凝管、温度计和氧气包的三口烧瓶中依次加入N,N-二乙基羟胺(DEHA)0.0178g(0.2mmol)、苯甲醛0.4245g(4mmol)、环己酮0.1962g(2mmol)、1,2-二氯乙烷(DCE)20mL。在常压条件下,40℃恒温搅拌6h后,冷却至室温,通过气相内标法检测分析,环己酮转化率为8.7%,ε-己内酯的选择性为99.9%。N,N-diethylhydroxylamine (DEHA) 0.0178 g (0.2 mmol), benzaldehyde 0.4245 g (4 mmol), cyclohexanone 0.1962 g (2 mmol) were sequentially added to a three-necked flask connected to a condenser, a thermometer and an oxygen gas bag. 1,2-Dichloroethane (DCE) 20 mL. Under normal pressure conditions, the mixture was stirred at a constant temperature of 40 ° C for 6 hours, cooled to room temperature, and analyzed by gas phase internal standard method. The conversion of cyclohexanone was 8.7%, and the selectivity of ε-caprolactone was 99.9%.
对比实施例1、2、3、4和对比例2,表明环状结构的有机氮氧自由基前体更适于本发明,且NHPI有最佳的催化效果。Comparative Examples 1, 2, 3, 4 and Comparative Example 2 show that the cyclic structure of the organic nitroxide precursor is more suitable for the present invention, and the NHPI has the best catalytic effect.
表1Table 1
Figure PCTCN2018073177-appb-000004
Figure PCTCN2018073177-appb-000004
[a]苯甲醛效率=ε-己内酯收率/苯甲醛转化率/2 [a] Benzaldehyde efficiency = ε-caprolactone yield / benzaldehyde conversion rate / 2
实施例5~7Examples 5-7
分别用溶剂乙腈(MeCN)、乙酸乙酯(EtOAc)、甲苯(Toluene)替换1,2-二氯乙烷,重复实施例1,结果见下表2。Example 1 was repeated by replacing the 1,2-dichloroethane with a solvent of acetonitrile (MeCN), ethyl acetate (EtOAc) and toluene, and the results are shown in Table 2 below.
由实施例1,4~6,可看出,相比于乙腈、乙酸乙酯、甲苯溶剂,在1,2-二氯乙烷溶剂体系中,环己酮转化率和ε-己内酯的选择性最高。From Examples 1, 4 to 6, it can be seen that cyclohexanone conversion and ε-caprolactone in a 1,2-dichloroethane solvent system compared to acetonitrile, ethyl acetate, toluene solvent The highest selectivity.
表2Table 2
Figure PCTCN2018073177-appb-000005
Figure PCTCN2018073177-appb-000005
Figure PCTCN2018073177-appb-000006
Figure PCTCN2018073177-appb-000006
[a]苯甲醛效率=ε-己内酯收率/苯甲醛转化率/2 [a] Benzaldehyde efficiency = ε-caprolactone yield / benzaldehyde conversion rate / 2
实施例8Example 8
在连接冷凝管、温度计和氧气包的三口烧瓶中依次加入NHPI 0.0326g(0.2mmol)、间氯苯甲醛0.5623g(4mmol)、环己酮0.1962g(2mmol)、1,2-二氯乙烷(DCE)20mL。在常压条件下,40℃恒温搅拌6h后,冷却至室温,通过气相内标法检测分析,环己酮转化率为94.5%,ε-己内酯的选择性为95.6%。NHPI 0.0326g (0.2mmol), m-chlorobenzaldehyde 0.5623g (4mmol), cyclohexanone 0.1962g (2mmol), 1,2-dichloroethane were sequentially added to a three-necked flask connected to a condenser, thermometer and oxygen bag. (DCE) 20 mL. Under normal pressure conditions, the mixture was stirred at a constant temperature of 40 ° C for 6 h, cooled to room temperature, and analyzed by gas phase internal standard method. The conversion of cyclohexanone was 94.5%, and the selectivity of ε-caprolactone was 95.6%.
实施例9Example 9
在连接冷凝管、温度计和氧气包的三口烧瓶中依次加入NHPI 0.0326g(0.2mmol)、异丁醛0.2884g(4mmol)、环己酮0.1962g(2mmol)、1,2-二氯乙烷(DCE)20mL。在常压条件下,40℃恒温搅拌18h后,冷却至室温,通过气相内标法检测分析,环己酮转化率为93.3%,ε-己内酯的选择性为91.1%。NHPI 0.0326g (0.2mmol), isobutyraldehyde 0.2884g (4mmol), cyclohexanone 0.1962g (2mmol), 1,2-dichloroethane were sequentially added to a three-necked flask connected to a condenser, thermometer and oxygen bag. DCE) 20 mL. Under normal pressure conditions, the mixture was stirred at a constant temperature of 40 ° C for 18 hours, cooled to room temperature, and analyzed by gas phase internal standard method. The conversion of cyclohexanone was 93.3%, and the selectivity of ε-caprolactone was 91.1%.
实施例10Example 10
在连接冷凝管、温度计和氧气包的三口烧瓶中依次加入NHPI 0.0326g(0.2mmol)、正庚醛0.4568g(4mmol)、环己酮0.1962g(2mmol)、1,2-二氯乙烷(DCE)20mL。在常压条件下,40℃恒温搅拌18h后,冷却至室温,通过气相内标法检测分析,环己酮转化率为81.6%,ε-己内酯的选择性为99.6%。NHPI 0.0326g (0.2mmol), n-heptanal 0.4568g (4mmol), cyclohexanone 0.1962g (2mmol), 1,2-dichloroethane were sequentially added to a three-necked flask connected to a condenser, thermometer and oxygen bag. DCE) 20 mL. Under normal pressure conditions, the mixture was stirred at a constant temperature of 40 ° C for 18 hours, cooled to room temperature, and analyzed by gas phase internal standard method. The conversion of cyclohexanone was 81.6%, and the selectivity of ε-caprolactone was 99.6%.
实施例11Example 11
在连接冷凝管、温度计和氧气包的三口烧瓶中依次加入NHPI 0.0326g(0.2mmol)、苯甲醛0.3182g(3mmol)、环己酮0.1962g(2mmol)、1,2-二氯乙烷(DCE)20mL。在常压条件下,40℃恒温搅拌8h后,冷却至室温,通过气相内标法检测分析,环己酮转化率为93.4%,ε-己内酯的选择性为99.8%。NHPI 0.0326g (0.2mmol), benzaldehyde 0.3182g (3mmol), cyclohexanone 0.1962g (2mmol), 1,2-dichloroethane (DCE) were sequentially added to a three-necked flask connected to a condenser, thermometer and oxygen bag. ) 20mL. Under normal pressure conditions, stirring at 40 ° C for 8 h, cooling to room temperature, by gas phase internal standard detection and analysis, cyclohexanone conversion was 93.4%, and the selectivity of ε-caprolactone was 99.8%.
实施例12Example 12
在连接冷凝管、温度计和氧气包的三口烧瓶中依次加入NHPI 0.0326g (0.2mmol)、苯甲醛0.2122g(2mmol)、环己酮0.1962g(2mmol)、1,2-二氯乙烷(DCE)20mL。在常压条件下,40℃恒温搅拌8h后,冷却至室温,通过气相内标法检测分析,环己酮转化率为84.6%,ε-己内酯的选择性为99.5%。NHPI 0.0326g (0.2mmol), benzaldehyde 0.2122g (2mmol), cyclohexanone 0.1962g (2mmol), 1,2-dichloroethane (DCE) were sequentially added to a three-necked flask connected to a condenser, thermometer and oxygen bag. ) 20mL. Under normal pressure conditions, stirring at 40 ° C for 8 h, cooling to room temperature, by gas phase internal standard detection and analysis, cyclohexanone conversion was 84.6%, and the selectivity of ε-caprolactone was 99.5%.
实施例13Example 13
在连接冷凝管、温度计和氧气包的三口烧瓶中依次加入NHPI 0.0326g(0.2mmol)、苯甲醛0.1011g(1mmol)、环己酮0.1962g(2mmol)、1,2-二氯乙烷(DCE)20mL。在常压条件下,40℃恒温搅拌8h后,冷却至室温,通过气相内标法检测分析,环己酮转化率为50.0%,ε-己内酯的选择性为98.0%。NHPI 0.0326g (0.2mmol), benzaldehyde 0.1011g (1mmol), cyclohexanone 0.1962g (2mmol), 1,2-dichloroethane (DCE) were sequentially added to a three-necked flask connected to a condenser, thermometer and oxygen bag. ) 20mL. Under normal pressure conditions, the mixture was stirred at a constant temperature of 40 ° C for 8 hours, cooled to room temperature, and analyzed by gas phase internal standard method. The conversion of cyclohexanone was 50.0%, and the selectivity of ε-caprolactone was 98.0%.
实施例7~12表明不同醛及用量对反应的影响,结果汇总于表3。Examples 7 to 12 show the effects of different aldehydes and amounts on the reaction. The results are summarized in Table 3.
表3table 3
Figure PCTCN2018073177-appb-000007
Figure PCTCN2018073177-appb-000007
[a]醛效率=ε-己内酯收率/醛转化率/醛用量 [a] aldehyde efficiency = ε-caprolactone yield / aldehyde conversion rate / aldehyde dosage
实施例14~17Examples 14-17
这些例子说明反应温度对反应有一定的影响。采用不同温度,重复These examples illustrate that the reaction temperature has a certain effect on the reaction. Repeat with different temperatures
实施例1,结果如表4所示。Example 1, the results are shown in Table 4.
表4Table 4
Figure PCTCN2018073177-appb-000008
Figure PCTCN2018073177-appb-000008
[a]苯甲醛效率=ε-己内酯收率/苯甲醛转化率/2 [a] Benzaldehyde efficiency = ε-caprolactone yield / benzaldehyde conversion rate / 2
实施例18Example 18
向装有搅拌器,进气管,水冷回流冷凝器的50ml三口玻璃烧瓶中加入20mL 1,2-二氯乙烷,0.1962g(2mmol)环己酮,0.4245g(4mmol)苯甲醛和0.0326g(0.2mmol)NHPI。在常压条件下,空气以20ml/min的速度通入反应容器,混合物在40℃恒温搅拌(转速300rpm)6h后,冷却至室温,通过气相内标法检测分析,环己酮转化率为100%,ε-己内酯的选择性为99.9%。To a 50 ml three-necked glass flask equipped with a stirrer, an inlet tube, and a water-cooled reflux condenser, 20 mL of 1,2-dichloroethane, 0.1962 g (2 mmol) of cyclohexanone, 0.4245 g (4 mmol) of benzaldehyde and 0.0326 g ( 0.2 mmol) NHPI. Under normal pressure, air was introduced into the reaction vessel at a rate of 20 ml/min. The mixture was stirred at 40 ° C for a period of 6 hours (300 rpm), cooled to room temperature, and analyzed by gas phase internal standard method. The conversion of cyclohexanone was 100. The selectivity of %, ε-caprolactone was 99.9%.
实施例19~24Examples 19-24
采用不同反应底物,重复实施例1,仅反应时间不同,结果如表5所示。Example 1 was repeated using different reaction substrates, and only the reaction time was different, and the results are shown in Table 5.
表5table 5
Figure PCTCN2018073177-appb-000009
Figure PCTCN2018073177-appb-000009
[a]苯甲醛效率=ε-己内酯收率/苯甲醛转化率/2 [a] Benzaldehyde efficiency = ε-caprolactone yield / benzaldehyde conversion rate / 2
实施例25Example 25
向装有搅拌器,进气管,水冷回流冷凝器的50ml三口玻璃烧瓶中加入4.9g(0.05mol)环己酮,10.7g(0.10mol)苯甲醛和0.8g(0.005mol)NHPI。在常压条件下,氧气以20ml/min的速度通入反应容器,混合物在40℃恒温搅拌(转速300rpm)8h后,冷却至室温,通过气相内标法检测分析,环己酮转化率为27.0%,ε-己内酯的选择性为96.0%。To a 50 ml three-necked glass flask equipped with a stirrer, an inlet tube, and a water-cooled reflux condenser, 4.9 g (0.05 mol) of cyclohexanone, 10.7 g (0.10 mol) of benzaldehyde and 0.8 g (0.005 mol) of NHPI were added. Under normal pressure conditions, oxygen was introduced into the reaction vessel at a rate of 20 ml/min. The mixture was stirred at 40 ° C for a period of 8 hours (300 rpm), cooled to room temperature, and analyzed by gas phase internal standard method. The conversion of cyclohexanone was 27.0. The selectivity of %, ε-caprolactone was 96.0%.
实施例26Example 26
向装有搅拌器,进气管,水冷回流冷凝器的50ml三口玻璃烧瓶中加入4.9g(0.05mol)环己酮,10.7g(0.10mol)苯甲醛和0.8g(0.005mol)NHPI。在常压条件下,空气以20ml/min的速度通入反应容器,混合物在 40℃恒温搅拌(转速300rpm)8h后,冷却至室温,通过气相内标法检测分析,环己酮转化率为18.5%,ε-己内酯的选择性为90.0%。To a 50 ml three-necked glass flask equipped with a stirrer, an inlet tube, and a water-cooled reflux condenser, 4.9 g (0.05 mol) of cyclohexanone, 10.7 g (0.10 mol) of benzaldehyde and 0.8 g (0.005 mol) of NHPI were added. Under normal pressure, air was introduced into the reaction vessel at a rate of 20 ml/min. The mixture was stirred at 40 ° C for a period of 8 hours (300 rpm), cooled to room temperature, and analyzed by gas phase internal standard method. The conversion of cyclohexanone was 18.5. The selectivity of %, ε-caprolactone was 90.0%.

Claims (10)

  1. 一种制备内酯类化合物的方法,将环酮类化合物、催化剂与助剂混合后,在含氧气氛下发生反应,其特征在于:A method for preparing a lactone compound, which comprises mixing a cyclic ketone compound, a catalyst and an auxiliary agent, and reacting in an oxygen-containing atmosphere, wherein:
    所述环酮类化合物为环戊酮类化合物或环己酮类化合物,其中:The cyclic ketone compound is a cyclopentanone compound or a cyclohexanone compound, wherein:
    所述环戊酮类化合物上有0~5个取代基,所述环己酮类化合物上有0~6个取代基,所述环戊酮类化合物或环己酮类化合物上的各个取代基独立地选自氢原子或烷基基团,或者至少两个取代基成环;The cyclopentanone compound has 0 to 5 substituents, and the cyclohexanone compound has 0 to 6 substituents, and each substituent on the cyclopentanone compound or the cyclohexanone compound Independently selected from a hydrogen atom or an alkyl group, or at least two substituents are ring-forming;
    所述的催化剂选自环状有机氮氧自由基前体,其骨架的结构通式如下式(Ⅰ)所示;The catalyst is selected from the group consisting of cyclic organic nitroxide precursors, and the skeleton of the skeleton is represented by the following formula (I);
    Figure PCTCN2018073177-appb-100001
    Figure PCTCN2018073177-appb-100001
    式(Ⅰ)中,R表示C nH m,其中,n=2或者3,m=2n或者2n-2;所述R上有0~n个取代基,所述的取代基独立地选自氢原子、烷基、环烷基、芳香基、杂环、羟基、硝基或卤素,或者至少两个成环; In the formula (I), R represents C n H m , wherein n = 2 or 3, m = 2n or 2n-2; the R has 0 to n substituents, and the substituents are independently selected from a hydrogen atom, an alkyl group, a cycloalkyl group, an aromatic group, a heterocyclic ring, a hydroxyl group, a nitro group or a halogen, or at least two rings;
    所述的助剂选自醛类化合物。The adjuvant is selected from the group consisting of aldehyde compounds.
  2. 根据权利要求1所述的制备内酯类化合物的方法,其特征在于,所述的催化剂选自下式(a)~(i)中的至少一种;The method for producing a lactone compound according to claim 1, wherein the catalyst is at least one selected from the group consisting of the following formulas (a) to (i);
    Figure PCTCN2018073177-appb-100002
    Figure PCTCN2018073177-appb-100002
    Figure PCTCN2018073177-appb-100003
    Figure PCTCN2018073177-appb-100003
  3. 根据权利要求2所述的制备内酯类化合物的方法,其特征在于,所述的催化剂选自如式(a)所示的N-羟基琥珀酰亚胺、如式(c)所示的1-羟基哌啶-2,6-二酮、如式(d)所示的N-羟基邻苯二甲酰亚胺、如式(g)所示的2-羟基-1H-吡咯[3,4c]-吡啶-1,3-2H-二酮中的至少一种。The method for producing a lactone compound according to claim 2, wherein the catalyst is selected from the group consisting of N-hydroxysuccinimide represented by the formula (a), and 1- for the formula (c) Hydroxypiperidine-2,6-dione, N-hydroxyphthalimide as shown in formula (d), 2-hydroxy-1H-pyrrole [3, 4c] as shown in formula (g) At least one of -pyridine-1,3-2H-dione.
  4. 根据权利要求1所述的制备内酯类化合物的方法,其特征在于,所述的环酮类化合物选自环戊酮、环己酮、2-甲基环己酮、3-甲基环己酮、4-甲基环己酮、降冰片酮、金刚烷酮中的至少一种。The method for producing a lactone compound according to claim 1, wherein the cyclic ketone compound is selected from the group consisting of cyclopentanone, cyclohexanone, 2-methylcyclohexanone, and 3-methylcyclohexane. At least one of a ketone, 4-methylcyclohexanone, norbornene, and adamantanone.
  5. 根据权利要求1所述的制备内酯类化合物的方法,其特征在于,所述的醛类化合物的结构通式为R'CHO,R'选自氢原子、烷基或芳香基。The method for producing a lactone compound according to claim 1, wherein the aldehyde compound has a structural formula of R'CHO, and R' is selected from a hydrogen atom, an alkyl group or an aromatic group.
  6. 根据权利要求5所述的制备内酯类化合物的方法,其特征在于,所述的醛类化合物选自苯甲醛、间氯苯甲醛、异丁醛、正庚醛中的至少一种。The method for producing a lactone compound according to claim 5, wherein the aldehyde compound is at least one selected from the group consisting of benzaldehyde, m-chlorobenzaldehyde, isobutyraldehyde, and n-heptanal.
  7. 根据权利要求1所述的制备内酯类化合物的方法,其特征在于,所述的环酮类化合物、催化剂与助剂的投料摩尔比为1:0.05~0.2:0.5~2;The method for preparing a lactone compound according to claim 1, wherein the molar ratio of the cyclic ketone compound, the catalyst and the auxiliary agent is 1:0.05 to 0.2:0.5 to 2;
    所述的反应温度为30~50℃,反应压力为0.1~0.6MPa。The reaction temperature is 30 to 50 ° C, and the reaction pressure is 0.1 to 0.6 MPa.
  8. 根据权利要求1~7任一所述的制备内酯类化合物的方法,其特征在于,将环酮类化合物、催化剂、助剂与有机溶剂混合后,在含氧气氛下发生反应;The method for producing a lactone compound according to any one of claims 1 to 7, wherein a cycloketone compound, a catalyst, an auxiliary agent and an organic solvent are mixed, and then reacted in an oxygen-containing atmosphere;
    所述的有机溶剂选自对氧化反应呈惰性的烷烃、芳香烃、卤代烃、有机酸、酯、腈中的至少一种。The organic solvent is selected from at least one of an alkane, an aromatic hydrocarbon, a halogenated hydrocarbon, an organic acid, an ester, and a nitrile which are inert to the oxidation reaction.
  9. 根据权利要求8所述的制备内酯类化合物的方法,其特征在于,所述的环酮类化合物、催化剂与助剂的投料摩尔比为1:0.1~0.15:1~2;The method for preparing a lactone compound according to claim 8, wherein the molar ratio of the cyclic ketone compound, the catalyst and the auxiliary agent is 1:0.1 to 0.15:1 to 2;
    所述的反应温度为36~46℃,反应压力为常压,反应时间为4~18h。The reaction temperature is 36 to 46 ° C, the reaction pressure is normal pressure, and the reaction time is 4 to 18 hours.
  10. 根据权利要求1所述的制备内酯类化合物的方法,其特征在于,所述的催化剂为负载型催化剂,以所述的环状有机氮氧自由基前体为活性组分。The method of preparing a lactone compound according to claim 1, wherein the catalyst is a supported catalyst, and the cyclic organic nitroxide precursor is used as an active component.
PCT/CN2018/073177 2017-11-28 2018-01-18 Method for preparing lactone compound WO2019104850A1 (en)

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