WO2019104811A1 - Screw compressor, air conditioning device, and volume efficiency adjusting method for screw compressor - Google Patents
Screw compressor, air conditioning device, and volume efficiency adjusting method for screw compressor Download PDFInfo
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- WO2019104811A1 WO2019104811A1 PCT/CN2017/119262 CN2017119262W WO2019104811A1 WO 2019104811 A1 WO2019104811 A1 WO 2019104811A1 CN 2017119262 W CN2017119262 W CN 2017119262W WO 2019104811 A1 WO2019104811 A1 WO 2019104811A1
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- screw compressor
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- spiral
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/08—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
- F04C18/12—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type
- F04C18/14—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons
- F04C18/16—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons with helical teeth, e.g. chevron-shaped, screw type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/02—Lubrication; Lubricant separation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/02—Lubrication; Lubricant separation
- F04C29/028—Means for improving or restricting lubricant flow
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
- F24F1/08—Compressors specially adapted for separate outdoor units
Definitions
- the present disclosure relates to the field of refrigeration technology, and in particular, to a screw compressor, an air conditioning device, and a volumetric efficiency adjustment method thereof.
- the screw compressor includes a body, a female rotor and a male rotor.
- the female rotor and the male rotor form a plurality of compression chambers during compression.
- the leakage triangle has a suction side and a compression side, and since there is no pressure difference between the teeth on the suction side, the influence on the compressor efficiency is negligible; but it is formed during the compression process.
- the leakage triangle has a problem that the gas leaks due to the large pressure difference between the teeth. When a leak occurs during compression, the actual volumetric flow rate is reduced, resulting in a decrease in the volumetric efficiency of the compressor.
- the present disclosure proposes a screw compressor, an air conditioning apparatus, and a volumetric efficiency adjustment method thereof for improving the performance of an existing screw compressor and reducing fluid leakage during compression.
- the present disclosure provides a screw compressor comprising:
- An atomizing structure is disposed on the body, and the atomizing structure is configured to spray atomized oil into the compression chamber.
- the atomization structure includes an oil inlet passage provided in the body, and one end of the injection hole of the oil inlet passage is opposite to the female rotor and/or the male rotor The cogging is connected, and the oil inlet passage is configured to be capable of atomizing the oil.
- control component is configured to continuously conduct the oil feed passage when the rotational speed of the screw compressor is lower than a given value; when the rotational speed of the screw compressor When the value is higher than or equal to a given value, the inlet oil passage is periodically turned on.
- the oil inlet passage is provided in plurality, and each of the oil inlet passages individually corresponds to one of the female rotor and/or the male rotor.
- the oil inlet passage is provided in plurality, and the center line of the injection holes of each of the oil inlet passages is located on the first spiral line;
- the first spiral is configured to coincide with a helix of the female rotor during rotation of the female rotor; or the first spiral is configured to be used during rotation of the male rotor It coincides with the spiral of the male rotor.
- the first spiral is disposed at a position that satisfies a condition that the first spiral is used to coincide with a spiral of the female rotor when the screw compressor begins to vent
- the first spiral is located between the second slot of the female rotor and the third slot from the exhaust end of the screw compressor to the motor end; or, the first a spiral is used to coincide with the spiral of the male rotor, and when the screw compressor is just starting to exhaust, the first spiral is located from the exhaust end of the screw compressor to the motor end Between the second slot of the male rotor and the third slot.
- the set position of the first spiral segment satisfies the condition that the first spiral segment is used to coincide with the helix of the female rotor, when the screw compressor is just beginning to exhaust
- the first spiral segment is located between the second slot of the female rotor and the third slot from the exhaust end of the screw compressor to the motor end.
- the second spiral segment is disposed at a position that satisfies a condition that the second spiral segment is coincident with a helix of the male rotor when the screw compressor begins to vent
- the second spiral segment is located between the second slot of the male rotor and the third slot from the exhaust end of the screw compressor to the motor end.
- the body is further provided with a return oil passage that communicates with the female rotor and/or the tooth groove of the male rotor.
- the return oil passage is provided in plurality, and each of the return oil passages individually corresponds to the female rotor and/or the tooth groove of the male rotor.
- An embodiment of the present disclosure further provides an air conditioning apparatus, including the screw compressor provided by any one of the technical solutions of the present disclosure.
- the embodiment of the present disclosure further provides a method for adjusting the volumetric efficiency of a screw compressor, comprising the following steps:
- An atomized oil is sprayed into the compression chamber formed by the engagement of the female rotor and the male rotor of the screw compressor.
- the atomizing oil when the rotational speed of the screw compressor is lower than a given value, the atomizing oil is continuously injected into the compression chamber formed by the engagement of the female rotor and the male rotor; When the rotational speed of the screw compressor is higher than or equal to a given value, the atomized oil is periodically injected into the compression chamber formed by the engagement of the female rotor and the male rotor.
- the above technical solution is provided with an atomization structure, and the atomization structure can spray oil into the compression chamber, and the atomized oil can effectively seal the triangular leakage area formed between the anode rotor, the cathode rotor and the body body, so that the rotor working chamber leaks at a low rotation speed.
- the amount is small, the compressor volumetric efficiency is improved, and the compressor energy efficiency is improved; further, by controlling the operation of the atomization structure, the fuel injection amount at high rotation speed can be reduced, and the compressor volumetric efficiency can be further improved.
- FIG. 1 is a schematic structural view of a screw compressor according to some embodiments of the present disclosure
- FIG. 2 is a partial structural schematic view of a screw compressor provided by other embodiments of the present disclosure.
- an embodiment of the present disclosure provides a screw compressor including a body 1, a female rotor 2, a male rotor 3, and an atomizing structure. Both the female rotor 2 and the male rotor 3 are disposed inside the body 1 and are engaged with each other.
- the atomizing structure is disposed on the body 1, and the atomizing structure is used to inject the atomized oil into the compression chamber 11 formed by the meshing of the female rotor 2 and the male rotor 3.
- the atomization structure includes an oil inlet passage 4 provided in the body 1, and one end of the injection hole 41 of the oil inlet passage 4 communicates with the tooth groove of the female rotor 2 and/or the male rotor 3, and the oil inlet passage 4 It is constructed to be able to atomize oil.
- the inlet oil passage 4 may communicate only with the slots of the male rotor 2 or only with the slots of the female rotor 3.
- the inner diameter of the injection hole 41 of the oil inlet passage 4 is 1 mm to 3 mm.
- it is 1mm, 2mm, 3mm.
- the atomization structure further includes a control member 5 that controls the conduction and the cutoff of the intake oil passage 4.
- the control member 5 can employ a valve structure such as a solenoid valve.
- the screw compressor when the screw compressor has a low rotation speed, an oil film seal can be formed at the rotor leakage triangle, the leakage volume of the rotor working chamber is small, the volumetric efficiency is high, and the compressor has high energy efficiency.
- the fuel injection amount can be controlled, and when the screw compressor has a high rotation speed, it can be set to have less fuel injection or no fuel injection, and the volume occupied by the working chamber lubricating oil is small, so that the volumetric efficiency of the compressor is high.
- the body 1 is further provided with a return oil passage that communicates with the slots of the female rotor 2 and/or the male rotor 3.
- the return oil passage can extract more oil between the slots to reduce the influence of excess oil on the compression volume.
- each of the return oil passages individually corresponds to the slots of the female rotor 2 and/or the male rotor 3.
- a control structure for controlling the on/off of each of the return oil passages can be provided.
- the other end of the inlet oil passage 4 communicates with the oil groove 6 of the screw compressor.
- control unit 5 includes a valve, and the valve is disposed in the oil inlet passage 4.
- the valve may specifically be a solenoid valve or the like.
- a corresponding number of oil inlet passages 4 are disposed on the body 1 corresponding to the rotor cogging position, and each of the oil inlet oil passages 4 has an injection hole 41, and the inner diameter of the injection hole 41 is ⁇ 1 to ⁇ 3, which can After the oil is atomized, it enters the working chamber, and the atomized oil is more likely to form a sealing oil film, and the injection hole 41 is connected to the compressor oil groove 6.
- a solenoid valve may be disposed between the injection hole 41 and the oil groove 6, and the amount of fuel injection may be controlled by a solenoid valve. When the compressor runs at low speed, the leakage of gas through the leakage triangle increases.
- the solenoid valve can be opened, and the oil passage connects the compressor oil groove 6 to the working chamber, and the injection hole 41 of ⁇ 2 can atomize the lubricating oil.
- the atomized lubricating oil forms a good effect on the oil film.
- the atomized lubricating oil is mixed with the refrigerant in the working chamber and forms a sealing oil film.
- the sealing oil film exists at the leakage triangle, which can reduce the gas leakage amount at the leakage triangle and improve the compression.
- the actual inspiratory volume of the machine thereby increasing the volumetric efficiency of the compressor.
- the solenoid valve can be passed. If the pulse is 1 stop 10, for example, 1 second is stopped for 10 seconds to reduce the fuel injection amount, reduce the volume occupied by the lubricating oil in the working chamber, and improve the volumetric efficiency of the compressor.
- the oil inlet passage 4 has another possible arrangement as follows:
- each of the oil inlet oil passages 4 simultaneously injects oil into the same tooth groove of the female rotor 2. Since the position of the oil inlet passage 4 is determined, the position of the tooth groove changes during the rotation of the female rotor 2, so that the atomized oil can be sprayed into each of the tooth grooves through the same group of oil inlet passages 4. To achieve sealing of the triangular leakage area in each compression chamber.
- the injection holes 41 of the oil inlet passage 4 are respectively located on the same spiral line, and the spiral line corresponds to the spiral line of the female rotor 2, the spiral line of the male rotor 3, and the spiral line.
- Two segments, one of the two segments corresponds to the spiral of the female rotor 2, and the other corresponds to the spiral of the male rotor 3.
- the inlet oil passage 4 is provided with a plurality of lines, and the center line of the injection holes 41 of each of the oil inlet passages 4 is located on the first spiral line.
- the first spiral is configured to coincide with the helix of the female rotor 2 during rotation of the female rotor 2.
- the first spiral is preferably disposed at a position to satisfy the following condition: the first spiral is disposed at a position that satisfies the following condition: the first spiral is used for the spiral with the female rotor 2
- the lines coincide, and when the screw compressor is just beginning to exhaust, the first helix is located between the second and third slots of the female rotor 2 from the exhaust end of the screw compressor to the motor end.
- the required injection pressure is set so that the pressure of the rotor cavity is smaller than the pressure of the injection chamber, and the injection can be facilitated by the pressure difference to achieve the purpose of improving the volumetric efficiency.
- each working chamber sweeps through the spiral, that is, the injection has an effect on each compression chamber.
- the inlet oil passage 4 is provided with a plurality of strips, and the center line of the injection holes 41 of each of the oil inlet passages 4 is located on the first spiral line.
- the first spiral is configured to coincide with the helix of the male rotor 3 during the rotation of the male rotor 3.
- the second case described above is similar to the first case except that the atomized oil is injected into the slots of the male rotor 2.
- the first spiral is preferably disposed at a position to satisfy the following condition: the first spiral is disposed at a position that satisfies the following condition: the first spiral is used for the spiral with the male rotor 3
- the lines coincide, and when the screw compressor is just beginning to exhaust, the first spiral is located between the second and third slots of the male rotor 3 from the exhaust end of the screw compressor to the motor end.
- the required injection pressure is set so that the pressure of the rotor cavity is smaller than the pressure of the injection chamber, and the injection can be facilitated by the pressure difference to achieve the purpose of improving the volumetric efficiency.
- each working chamber sweeps through the spiral, that is, the injection has an effect on each compression chamber.
- the second spiral segment is used to coincide with the spiral of the male rotor 3, which means that the shape of the spiral of the second spiral segment and the male rotor 3 is matched so that the spiral energy of the male rotor 3 during the rotation of the male rotor 3 At the same time, the second spiral section is completely swept, and at this moment, the atomized oil sprayed from each of the injection holes 41 can simultaneously enter the same tooth groove of the male rotor 3.
- the position of the first spiral segment satisfies the following condition: the first spiral segment is used to coincide with the spiral of the female rotor 2, when the screw compressor is just beginning to exhaust The first spiral section is located between the second slot and the third slot of the female rotor 2 from the exhaust end of the screw compressor to the motor end.
- the order of the cogging is also determined by referring to the following manner:
- the start of the exhaust of the screw compressor referred to herein means the moment before the cogging is connected to the exhaust, that is, the gas in the working chamber is about to be discharged to the outside.
- the port is connected to a time at which the compressed high pressure gas is discharged.
- the one of the slots that is to be exhausted is also used as the first slot.
- the second spiral segment is disposed at a position that the second spiral segment is used to coincide with the spiral of the male rotor 3 when the screw compressor is just beginning to exhaust.
- the second spiral section is located between the second and third slots of the male rotor 3 from the exhaust end of the screw compressor to the motor end.
- the embodiment of the present disclosure further provides a method for adjusting the volumetric efficiency of a screw compressor, which can be implemented by using the screw compressor provided in the above embodiment.
- the method includes the step of injecting atomized oil into a compression chamber formed by engagement of a female rotor and a male rotor of the screw compressor.
- the atomized oil can form an oil film seal in the triangular leakage area of the screw compressor, effectively reducing the gas leakage amount in the triangular region of the screw compressor and improving the volumetric efficiency.
- the atomizing oil when the rotational speed of the screw compressor is lower than a given value, the atomizing oil is continuously injected into the compression chamber formed by the engagement of the female rotor and the male rotor; When the rotational speed of the screw compressor is higher than or equal to a given value, the atomized oil is periodically injected into the compression chamber formed by the engagement of the female rotor and the male rotor.
- the solenoid valve can be passed. If the pulse is 1 stop 10, for example, 1 second is stopped for 10 seconds to reduce the fuel injection amount, reduce the volume occupied by the lubricating oil in the working chamber, and improve the volumetric efficiency of the compressor.
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Abstract
Disclosed are a screw compressor, an air conditioning device, and a volume efficiency adjusting method for the screw compressor. The screw compressor comprises a body (1), a female rotor (2), a male rotor (3) and an atomization structure, wherein the female rotor (2) and the male rotor (3) are both arranged inside the body (1) and engage with one another; and the atomization structure is arranged inside the body (1), and is used for spraying an atomization oil into a compression cavity (11) formed by the engagement of the female rotor (2) and the male rotor (3). The atomization oil can efficiently seal a triangular leakage region formed between the male rotor (3), the female rotor (2) and the body (1), and enables the leakage amount of a rotor working cavity at a low rotation speed to be less, thus improving the volume efficiency and energy efficiency of the compressor.
Description
本申请是以CN申请号为201711235474,申请日为2017年11月30日的申请为基础,并主张其优先权,该CN申请的公开内容在此作为整体引入本申请中。The present application is based on the application of the CN application number 201711235474, filed on November 30, 2017, and the priority of which is hereby incorporated by reference.
本公开涉及制冷技术领域,尤其涉及一种螺杆压缩机、空气调节设备及其容积效率调节方法。The present disclosure relates to the field of refrigeration technology, and in particular, to a screw compressor, an air conditioning device, and a volumetric efficiency adjustment method thereof.
螺杆压缩机包括机体、阴转子和阳转子。阴转子和阳转子在压缩过程中形成多个压缩腔。The screw compressor includes a body, a female rotor and a male rotor. The female rotor and the male rotor form a plurality of compression chambers during compression.
螺杆压缩机是由电机带动一对转子啮合来压缩气体来的,在转子啮合的时候存在泄漏三角形,工作腔的气体能够通过泄漏三角形排出去,泄漏三角形的存在会降低实际压缩的气体量,即实际吸气量会偏小;在变频螺杆压缩机中,低转速时工作腔的润滑油不易形成油膜,无法做到较好的密封,此时通过泄漏三角形泄漏的气体会增大,压缩机的吸气容积会大幅度降低。The screw compressor is driven by a pair of rotors to compress the gas. When the rotor is engaged, there is a leakage triangle. The gas in the working chamber can be discharged through the leakage triangle. The presence of the leakage triangle reduces the amount of gas actually compressed. The actual air intake will be too small; in the variable frequency screw compressor, the lubricating oil in the working chamber is not easy to form an oil film at low speed, and the sealing can not be achieved. At this time, the gas leaking through the leakage triangle will increase, and the compressor The inspiratory volume is greatly reduced.
发明人发现,相关技术中至少存在下述问题:泄漏三角形存在吸气侧和压缩侧,由于吸气侧齿间容积不存在压差,对压缩机效率的影响可忽略;但在压缩过程中形成的泄漏三角形由于齿间容积压差大,会使得气体存在泄漏的问题。当压缩过程中出现泄漏时,实际的容积流量会降低,使得压缩机的容积效率降低。The inventors have found that at least the following problems exist in the related art: the leakage triangle has a suction side and a compression side, and since there is no pressure difference between the teeth on the suction side, the influence on the compressor efficiency is negligible; but it is formed during the compression process. The leakage triangle has a problem that the gas leaks due to the large pressure difference between the teeth. When a leak occurs during compression, the actual volumetric flow rate is reduced, resulting in a decrease in the volumetric efficiency of the compressor.
发明内容Summary of the invention
本公开提出一种螺杆压缩机、空气调节设备及其容积效率调节方法,用以改善现有螺杆压缩机的性能,减少压缩过程中的流体泄露。The present disclosure proposes a screw compressor, an air conditioning apparatus, and a volumetric efficiency adjustment method thereof for improving the performance of an existing screw compressor and reducing fluid leakage during compression.
本公开提供了一种螺杆压缩机,包括:The present disclosure provides a screw compressor comprising:
机体;Body
阴转子,设于所述机体内部;a female rotor disposed inside the body;
阳转子,设于所述机体内部且与所述阴转子啮合,所述阴转子和所述阳转子啮合形成压缩腔;以及a male rotor disposed inside the body and engaging with the female rotor, the female rotor and the male rotor meshing to form a compression chamber;
雾化结构,设于所述机体,所述雾化结构用于向所述压缩腔喷入雾化油。An atomizing structure is disposed on the body, and the atomizing structure is configured to spray atomized oil into the compression chamber.
在一个或多个实施例中,所述雾化结构包括设于所述机体的进油油路,所述进油油路的喷孔所在的一端与所述阴转子和/或所述阳转子的齿槽连通,所述进油油路被构造为能够雾化油液。In one or more embodiments, the atomization structure includes an oil inlet passage provided in the body, and one end of the injection hole of the oil inlet passage is opposite to the female rotor and/or the male rotor The cogging is connected, and the oil inlet passage is configured to be capable of atomizing the oil.
在一个或多个实施例中,所述雾化结构还包括控制部件,所述控制部件控制所述进油油路的导通和截止。In one or more embodiments, the atomizing structure further includes a control component that controls conduction and deactivation of the oil inlet passage.
在一个或多个实施例中,所述控制部件被构造为:当所述螺杆压缩机的转速低于给定值时,持续导通所述进油油路;当所述螺杆压缩机的转速高于或等于给定值时,周期导通所述进油油路。In one or more embodiments, the control component is configured to continuously conduct the oil feed passage when the rotational speed of the screw compressor is lower than a given value; when the rotational speed of the screw compressor When the value is higher than or equal to a given value, the inlet oil passage is periodically turned on.
在一个或多个实施例中,所述进油油路设有多条,各所述进油油路单独对应所述阴转子和/或所述阳转子的一个齿槽。In one or more embodiments, the oil inlet passage is provided in plurality, and each of the oil inlet passages individually corresponds to one of the female rotor and/or the male rotor.
在一个或多个实施例中,所述进油油路设有多条,各所述进油油路共同对应所述阴转子或所述阳转子的同一个齿槽。In one or more embodiments, the oil inlet passage is provided in plurality, and each of the oil inlet passages collectively corresponds to the same slot of the female rotor or the male rotor.
在一个或多个实施例中,所述进油油路设有多条,且各所述进油油路的喷孔的中心连线位于第一螺旋线上;In one or more embodiments, the oil inlet passage is provided in plurality, and the center line of the injection holes of each of the oil inlet passages is located on the first spiral line;
所述第一螺旋线被构造为在所述阴转子转动过程中用于与所述阴转子的螺旋线重合;或者,所述第一螺旋线被构造为在所述阳转子转动过程中用于与所述阳转子的螺旋线重合。The first spiral is configured to coincide with a helix of the female rotor during rotation of the female rotor; or the first spiral is configured to be used during rotation of the male rotor It coincides with the spiral of the male rotor.
在一个或多个实施例中,所述第一螺旋线的设置位置满足以下条件:所述第一螺旋线用于与所述阴转子的螺旋线重合,当所述螺杆压缩机刚开始排气时,所述第一螺旋线位于从所述螺杆压缩机的排气端向电机端开始数的阴转子的第二个齿槽和所述第三个齿槽之间;或者,所述第一螺旋线用于与所述阳转子的螺旋线重合,当所述螺杆压缩机刚开始排气时,所述第一螺旋线位于从所述螺杆压缩机的排气端向电机端开始数的所述阳转子的第二个齿槽和第三个齿槽之间。In one or more embodiments, the first spiral is disposed at a position that satisfies a condition that the first spiral is used to coincide with a spiral of the female rotor when the screw compressor begins to vent The first spiral is located between the second slot of the female rotor and the third slot from the exhaust end of the screw compressor to the motor end; or, the first a spiral is used to coincide with the spiral of the male rotor, and when the screw compressor is just starting to exhaust, the first spiral is located from the exhaust end of the screw compressor to the motor end Between the second slot of the male rotor and the third slot.
在一个或多个实施例中,所述进油油路设有多条,且各所述进油油路的喷孔的中心连线位于一条曲线上,所述曲线包括第一螺旋段和第二螺旋段,所述曲线被构造为在所述压缩机工作过程中,所述第一螺旋段用于与所述阴转子的螺旋线重合,所述第二螺旋段用于与所述阳转子的螺旋线重合。In one or more embodiments, the oil inlet passage is provided with a plurality of strips, and a center line of the injection holes of each of the oil inlet passages is located on a curve, and the curve includes a first spiral segment and a first a second spiral segment, the curve being configured such that during operation of the compressor, the first spiral segment is for coincidence with a helix of the female rotor, and the second spiral segment is for use with the male rotor The spirals coincide.
在一个或多个实施例中,所述第一螺旋段的设置位置满足以下条件:所述第一螺旋段用于与所述阴转子的螺旋线重合,当所述螺杆压缩机刚开始排气时,所述第一螺 旋段位于从所述螺杆压缩机的排气端向电机端开始数的所述阴转子的第二个齿槽和所述第三个齿槽之间。In one or more embodiments, the set position of the first spiral segment satisfies the condition that the first spiral segment is used to coincide with the helix of the female rotor, when the screw compressor is just beginning to exhaust The first spiral segment is located between the second slot of the female rotor and the third slot from the exhaust end of the screw compressor to the motor end.
在一个或多个实施例中,所述第二螺旋段的设置位置满足以下条件:所述第二螺旋段用于与所述阳转子的螺旋线重合,当所述螺杆压缩机刚开始排气时,所述第二螺旋段位于从所述螺杆压缩机的排气端向电机端开始数的所述阳转子的第二个齿槽和所述第三个齿槽之间。In one or more embodiments, the second spiral segment is disposed at a position that satisfies a condition that the second spiral segment is coincident with a helix of the male rotor when the screw compressor begins to vent The second spiral segment is located between the second slot of the male rotor and the third slot from the exhaust end of the screw compressor to the motor end.
在一个或多个实施例中,所述机体还设有回油油路,所述回油油路连通所述阴转子和/或所述阳转子的齿槽。In one or more embodiments, the body is further provided with a return oil passage that communicates with the female rotor and/or the tooth groove of the male rotor.
在一个或多个实施例中,所述回油油路设有多条,各所述回油油路单独对应所述阴转子和/或所述阳转子的齿槽。In one or more embodiments, the return oil passage is provided in plurality, and each of the return oil passages individually corresponds to the female rotor and/or the tooth groove of the male rotor.
在一个或多个实施例中,所述进油油路的喷孔的内径尺寸为1mm至3mm。In one or more embodiments, the orifice of the oil inlet passage has an inner diameter of from 1 mm to 3 mm.
在一个或多个实施例中,所述进油油路远离喷孔的另一端与所述螺杆压缩机的油槽连通。In one or more embodiments, the other end of the oil inlet path away from the orifice is in communication with the oil groove of the screw compressor.
在一个或多个实施例中,所述控制部件包括阀,所述阀设于所述进油油路中。In one or more embodiments, the control component includes a valve disposed in the oil inlet passage.
本公开实施例还提供一种空气调节设备,包括本公开任一技术方案提供的螺杆压缩机。An embodiment of the present disclosure further provides an air conditioning apparatus, including the screw compressor provided by any one of the technical solutions of the present disclosure.
本公开实施例还提供一种螺杆压缩机容积效率调节方法,包括以下步骤:The embodiment of the present disclosure further provides a method for adjusting the volumetric efficiency of a screw compressor, comprising the following steps:
向所述螺杆压缩机阴转子和阳转子啮合形成的压缩腔内喷入雾化油。An atomized oil is sprayed into the compression chamber formed by the engagement of the female rotor and the male rotor of the screw compressor.
在一个或多个实施例中,当所述螺杆压缩机的转速低于给定值时,持续向所述阴转子和所述阳转子啮合形成的压缩腔内喷入雾化油;当所述螺杆压缩机的转速高于或等于给定值时,周期性地向所述阴转子和所述阳转子啮合形成的压缩腔内喷入雾化油。In one or more embodiments, when the rotational speed of the screw compressor is lower than a given value, the atomizing oil is continuously injected into the compression chamber formed by the engagement of the female rotor and the male rotor; When the rotational speed of the screw compressor is higher than or equal to a given value, the atomized oil is periodically injected into the compression chamber formed by the engagement of the female rotor and the male rotor.
上述技术方案,设置了雾化结构,雾化结构能向压缩腔内喷油,雾化油能够有效密封阳转子、阴转子和机体之间形成的三角泄露区域,使得低转速下转子工作腔泄漏量小,提升压缩机容积效率,提高压缩机能效;进一步地,通过控制雾化结构的工作与否,还可降低高转速时的喷油量,进一步提高压缩机容积效率。The above technical solution is provided with an atomization structure, and the atomization structure can spray oil into the compression chamber, and the atomized oil can effectively seal the triangular leakage area formed between the anode rotor, the cathode rotor and the body body, so that the rotor working chamber leaks at a low rotation speed. The amount is small, the compressor volumetric efficiency is improved, and the compressor energy efficiency is improved; further, by controlling the operation of the atomization structure, the fuel injection amount at high rotation speed can be reduced, and the compressor volumetric efficiency can be further improved.
图1为本公开一些实施例提供的螺杆压缩机结构示意图;1 is a schematic structural view of a screw compressor according to some embodiments of the present disclosure;
图2为本公开另一些实施例提供的螺杆压缩机的局部结构示意图。2 is a partial structural schematic view of a screw compressor provided by other embodiments of the present disclosure.
下面结合图1至图2对本公开提供的技术方案进行更为详细的阐述。The technical solution provided by the present disclosure will be described in more detail below with reference to FIGS. 1 to 2 .
参见图1,本公开实施例提供一种螺杆压缩机,包括机体1、阴转子2、阳转子3和雾化结构。阴转子2和阳转子3都设于机体1内部且相互啮合。雾化结构设于机体1,雾化结构用于向阴转子2和阳转子3啮合形成的压缩腔11喷入雾化油。Referring to FIG. 1, an embodiment of the present disclosure provides a screw compressor including a body 1, a female rotor 2, a male rotor 3, and an atomizing structure. Both the female rotor 2 and the male rotor 3 are disposed inside the body 1 and are engaged with each other. The atomizing structure is disposed on the body 1, and the atomizing structure is used to inject the atomized oil into the compression chamber 11 formed by the meshing of the female rotor 2 and the male rotor 3.
进一步地,雾化结构包括设于机体1的进油油路4,进油油路4的喷孔41所在的一端与阴转子2和/或阳转子3的齿槽连通,进油油路4被构造为能够雾化油液。具体来说,进油油路4可以只与阳转子2的齿槽连通,或者只与阴转子3的齿槽连通。当然,亦可设置为同时与阳转子2和阴转子3的齿槽连通,可以通过设置多个喷孔41的方式实现同时与阳转子2和阴转子3的齿槽连通。Further, the atomization structure includes an oil inlet passage 4 provided in the body 1, and one end of the injection hole 41 of the oil inlet passage 4 communicates with the tooth groove of the female rotor 2 and/or the male rotor 3, and the oil inlet passage 4 It is constructed to be able to atomize oil. Specifically, the inlet oil passage 4 may communicate only with the slots of the male rotor 2 or only with the slots of the female rotor 3. Of course, it is also possible to provide communication with the tooth grooves of the male rotor 2 and the female rotor 3 at the same time, and it is possible to achieve simultaneous communication with the tooth grooves of the male rotor 2 and the female rotor 3 by providing a plurality of injection holes 41.
为了使得喷进压缩腔的油液能较好地被雾化,进油油路4的喷孔41的内径尺寸为1mm至3mm。比如为1mm、2mm、3mm。In order to allow the oil sprayed into the compression chamber to be atomized, the inner diameter of the injection hole 41 of the oil inlet passage 4 is 1 mm to 3 mm. For example, it is 1mm, 2mm, 3mm.
为便于控制进油油路4的导通/截止,雾化结构还包括控制部件5,控制部件5控制进油油路4的导通和截止。控制部件5可以采用电磁阀等阀结构。In order to facilitate the on/off of the intake oil passage 4, the atomization structure further includes a control member 5 that controls the conduction and the cutoff of the intake oil passage 4. The control member 5 can employ a valve structure such as a solenoid valve.
可选地,控制部件5被构造为:当阳转子3的转速低于给定值时,持续导通进油油路4。当阳转子3的转速高于或等于给定值时,周期导通进油油路4。给定值可提前设定,控制部件5可以包括控制器等,以实现对进油油路4通、断的自动控制。Alternatively, the control unit 5 is configured to continuously conduct the oil inlet passage 4 when the rotational speed of the male rotor 3 is lower than a given value. When the rotational speed of the male rotor 3 is higher than or equal to a given value, the oil inlet passage 4 is periodically turned on. The set value can be set in advance, and the control unit 5 can include a controller or the like to realize automatic control of the on/off of the oil inlet passage 4.
上述技术方案,在螺杆压缩机低转速时,转子泄漏三角形处也可以形成油膜密封,转子工作腔泄漏量小,容积效率高,压缩机能效高。并且,喷油量可控,螺杆压缩机高转速时,可以设置为少喷油或不喷油,工作腔润滑油占用的容积小,可使得压缩机容积效率较高。In the above technical solution, when the screw compressor has a low rotation speed, an oil film seal can be formed at the rotor leakage triangle, the leakage volume of the rotor working chamber is small, the volumetric efficiency is high, and the compressor has high energy efficiency. Moreover, the fuel injection amount can be controlled, and when the screw compressor has a high rotation speed, it can be set to have less fuel injection or no fuel injection, and the volume occupied by the working chamber lubricating oil is small, so that the volumetric efficiency of the compressor is high.
参见图1,进油油路4设有多条,各进油油路4单独对应阴转子2和/或阳转子3的齿槽。本实施例中,阳转子2的各齿槽单独设置了一条进油油路4。由于三角泄露区域存在于每个压缩腔中,在每个齿槽处都设置进油油路4,可以使得每个阳转子3和阴转子2在工作过程中形成的每个压缩腔中都可以喷入雾化后的油液,以有效密封三角泄露区域,减少泄露量,改善螺杆压缩机的性能。Referring to Fig. 1, a plurality of oil inlet passages 4 are provided, and each of the oil inlet passages 4 individually corresponds to the slots of the female rotor 2 and/or the male rotor 3. In the present embodiment, each of the tooth grooves of the male rotor 2 is separately provided with an oil inlet oil passage 4. Since the triangular leakage area exists in each compression chamber, the oil inlet passage 4 is provided at each of the slots, so that each of the male rotor 3 and the female rotor 2 can be formed in each compression chamber formed during the working process. The atomized oil is sprayed to effectively seal the triangular leakage area, reduce the leakage and improve the performance of the screw compressor.
进一步地,机体1还设有回油油路,回油油路连通阴转子2和/或阳转子3的齿槽。回油油路可以将齿槽间多的油液引出,以减少多余油液对压缩容积的影响。Further, the body 1 is further provided with a return oil passage that communicates with the slots of the female rotor 2 and/or the male rotor 3. The return oil passage can extract more oil between the slots to reduce the influence of excess oil on the compression volume.
可选地,回油油路设有多条,各回油油路单独对应阴转子2和/或阳转子3的齿槽。可以为每条回油油路都设置控制其导通/截止的控制结构。Optionally, a plurality of return oil passages are provided, and each of the return oil passages individually corresponds to the slots of the female rotor 2 and/or the male rotor 3. A control structure for controlling the on/off of each of the return oil passages can be provided.
为了合理利用机组已有的油液,进油油路4的另一端与螺杆压缩机的油槽6连通。In order to make rational use of the existing oil of the unit, the other end of the inlet oil passage 4 communicates with the oil groove 6 of the screw compressor.
本实施例中,控制部件5包括阀,阀设于进油油路4中。阀具体可以为电磁阀等。In the present embodiment, the control unit 5 includes a valve, and the valve is disposed in the oil inlet passage 4. The valve may specifically be a solenoid valve or the like.
下面结合附图介绍一种具体实施例。A specific embodiment will be described below with reference to the accompanying drawings.
参见图1,在机体1上对应转子齿槽位置,设置有一定数量的进油油路4,每个进油油路4具有一喷孔41,喷孔41的内径为Φ1至Φ3,可以使油液雾化后进入工作腔,雾化的油液更容易形成密封油膜,喷孔41连接压缩机油槽6。可在喷孔41和油槽6之间设置有电磁阀,可通过电磁阀控制喷油量。在压缩机运行低转速运行时,气体通过泄漏三角形的泄漏量增大,此时可打开电磁阀,油路连通压缩机油槽6给工作腔喷油,Φ2的喷孔41可以使润滑油雾化,雾化的润滑油形成油膜的效果好,雾化润滑油在工作腔与制冷剂混合,并形成密封油膜,在泄漏三角形处有密封油膜的存在,可降低泄漏三角形处气体泄漏量,提高压缩机的实际吸气量,从而提高压缩机的容积效率。当压缩机高转速运行时,此时由于转速较高,工作腔容易形成油膜,不需要太多的润滑油,较多的润滑油进入工作腔反而会占用一部分容积,此时可通过给电磁阀脉冲如开1停10,比如开1秒停10秒,来降低喷油量,降低润滑油在工作腔所占容积,提高压缩机容积效率。Referring to FIG. 1, a corresponding number of oil inlet passages 4 are disposed on the body 1 corresponding to the rotor cogging position, and each of the oil inlet oil passages 4 has an injection hole 41, and the inner diameter of the injection hole 41 is Φ1 to Φ3, which can After the oil is atomized, it enters the working chamber, and the atomized oil is more likely to form a sealing oil film, and the injection hole 41 is connected to the compressor oil groove 6. A solenoid valve may be disposed between the injection hole 41 and the oil groove 6, and the amount of fuel injection may be controlled by a solenoid valve. When the compressor runs at low speed, the leakage of gas through the leakage triangle increases. At this time, the solenoid valve can be opened, and the oil passage connects the compressor oil groove 6 to the working chamber, and the injection hole 41 of Φ2 can atomize the lubricating oil. The atomized lubricating oil forms a good effect on the oil film. The atomized lubricating oil is mixed with the refrigerant in the working chamber and forms a sealing oil film. The sealing oil film exists at the leakage triangle, which can reduce the gas leakage amount at the leakage triangle and improve the compression. The actual inspiratory volume of the machine, thereby increasing the volumetric efficiency of the compressor. When the compressor is running at high speed, at this time, because the rotation speed is high, the working chamber is easy to form an oil film, and does not need too much lubricating oil. More lubricating oil enters the working chamber and will occupy a part of the volume. At this time, the solenoid valve can be passed. If the pulse is 1 stop 10, for example, 1 second is stopped for 10 seconds to reduce the fuel injection amount, reduce the volume occupied by the lubricating oil in the working chamber, and improve the volumetric efficiency of the compressor.
参见图2,进油油路4除了采用上述设置方式之外,其另一种可能的设置方式如下:Referring to Fig. 2, in addition to the above arrangement mode, the oil inlet passage 4 has another possible arrangement as follows:
进油油路4设有多条,各进油油路4共同对应阴转子2或阳转子3的同一个齿槽。The oil inlet oil passage 4 is provided in plurality, and each of the oil inlet oil passages 4 collectively corresponds to the same tooth groove of the female rotor 2 or the male rotor 3.
以进油油路4对应阴转子2的同一个齿槽为例:当进油油路4导通时,各条进油油路4同时向阴转子2的同一个齿槽喷油。由于进油油路4的位置是确定的,阴转子2的转动过程中,其齿槽的位置是变化的,故能通过同一组进油油路4向对各个齿槽内喷入雾化油,以实现对各个压缩腔内三角泄露区域的密封。Taking the same oil groove of the inlet oil passage 4 corresponding to the female rotor 2 as an example: when the oil inlet oil passage 4 is turned on, each of the oil inlet oil passages 4 simultaneously injects oil into the same tooth groove of the female rotor 2. Since the position of the oil inlet passage 4 is determined, the position of the tooth groove changes during the rotation of the female rotor 2, so that the atomized oil can be sprayed into each of the tooth grooves through the same group of oil inlet passages 4. To achieve sealing of the triangular leakage area in each compression chamber.
后文将以三种情形加以介绍,分别为进油油路4的各喷孔41位于同一螺旋线上,该螺旋线对应阴转子2的螺旋线、阳转子3的螺旋线以及螺旋线分为两段,两段之一对应阴转子2的螺旋线,另一对应阳转子3的螺旋线三种情形。The following description will be made in three cases. The injection holes 41 of the oil inlet passage 4 are respectively located on the same spiral line, and the spiral line corresponds to the spiral line of the female rotor 2, the spiral line of the male rotor 3, and the spiral line. Two segments, one of the two segments corresponds to the spiral of the female rotor 2, and the other corresponds to the spiral of the male rotor 3.
第一种情形为:进油油路4设有多条,且各进油油路4的喷孔41的中心连线位于第一螺旋线上。第一螺旋线被构造为在阴转子2转动过程中用于与阴转子2的螺旋线重合。In the first case, the inlet oil passage 4 is provided with a plurality of lines, and the center line of the injection holes 41 of each of the oil inlet passages 4 is located on the first spiral line. The first spiral is configured to coincide with the helix of the female rotor 2 during rotation of the female rotor 2.
第一螺旋线用于与阴转子2的螺旋线重合,是指第一螺旋线与阴转子2的螺旋线的形状是匹配的,以使得阴转子2转动过程中,阴转子2的螺旋线能同时、完全扫过 第一螺旋线,在此瞬间,各喷孔41喷出的雾化油能同时进入到阴转子2的同一个齿槽中。The first spiral is used to coincide with the spiral of the female rotor 2, which means that the shape of the first spiral and the spiral of the female rotor 2 are matched so that the spiral of the female rotor 2 can be rotated during the rotation of the female rotor 2. At the same time, the first spiral is completely swept, and at this moment, the atomized oil sprayed from each of the injection holes 41 can simultaneously enter the same tooth groove of the female rotor 2.
参见图2,在阴转子2转动过程中,其螺旋线A会依次移动至于第一螺旋线B完全重合的位置。后文所述的阳转子3的螺旋线用于与第一螺旋线重合也是类似的。Referring to Fig. 2, during the rotation of the female rotor 2, its spiral A is sequentially moved to a position where the first spiral B completely coincides. The spiral of the male rotor 3 described later is also similar to the first spiral.
采用上述情形时,为便于喷油,第一螺旋线的设置位置较佳以满足下述条件为宜:第一螺旋线的设置位置满足以下条件:第一螺旋线用于与阴转子2的螺旋线重合,当螺杆压缩机刚开始排气时,第一螺旋线位于从螺杆压缩机的排气端向电机端开始数的阴转子2的第二个齿槽和第三个齿槽之间。In the above case, in order to facilitate the fuel injection, the first spiral is preferably disposed at a position to satisfy the following condition: the first spiral is disposed at a position that satisfies the following condition: the first spiral is used for the spiral with the female rotor 2 The lines coincide, and when the screw compressor is just beginning to exhaust, the first helix is located between the second and third slots of the female rotor 2 from the exhaust end of the screw compressor to the motor end.
此处所指的螺杆压缩机开始排气是指齿槽即将连通排气前的瞬间,即工作腔内的气体即将与外部排气口连通准备将压缩完成的高压气体排出的时刻。在数齿槽的顺序时,以即将排气的那个齿槽作为第一个齿槽。The start of the exhaust of the screw compressor referred to herein means the moment immediately before the cogging is connected to the exhaust, that is, the timing at which the gas in the working chamber is about to communicate with the external exhaust port to discharge the compressed high-pressure gas. In the order of the number of cogs, the one of the slots that is to be exhausted is taken as the first slot.
上述各设置方式,设置所需要的喷油压力,使得转子腔的压力要小于喷油处的压力,在压差的作用下可便于喷油,达到提高容积效率的目的。转子在转动的时候,每个工作腔均会扫过这条螺旋线,即喷油对每个压缩腔都有效果。In the above various setting modes, the required injection pressure is set so that the pressure of the rotor cavity is smaller than the pressure of the injection chamber, and the injection can be facilitated by the pressure difference to achieve the purpose of improving the volumetric efficiency. When the rotor is rotating, each working chamber sweeps through the spiral, that is, the injection has an effect on each compression chamber.
第二种情形为:进油油路4设有多条,且各进油油路4的喷孔41的中心连线位于第一螺旋线上。第一螺旋线被构造为在阳转子3转动过程中用于与阳转子3的螺旋线重合。In the second case, the inlet oil passage 4 is provided with a plurality of strips, and the center line of the injection holes 41 of each of the oil inlet passages 4 is located on the first spiral line. The first spiral is configured to coincide with the helix of the male rotor 3 during the rotation of the male rotor 3.
上述的第二种情形与第一种情形是类似的,只是雾化油是喷入到阳转子2的齿槽中。The second case described above is similar to the first case except that the atomized oil is injected into the slots of the male rotor 2.
第一螺旋线用于与阳转子3的螺旋线重合,是指第一螺旋线与阳转子3的螺旋线的形状是匹配的,以使得阳转子3转动过程中,阳转子3的螺旋线能同时、完全扫过第一螺旋线,在此瞬间,各喷孔41喷出的雾化油能同时进入到阳转子3的同一个齿槽中。The first spiral is used to coincide with the spiral of the male rotor 3, which means that the shape of the first spiral and the spiral of the male rotor 3 are matched so that the spiral of the male rotor 3 can be rotated during the rotation of the male rotor 3. At the same time, the first spiral is completely swept, and at this moment, the atomized oil sprayed from each of the injection holes 41 can simultaneously enter the same tooth groove of the male rotor 3.
采用上述情形时,为便于喷油,第一螺旋线的设置位置较佳以满足下述条件为宜:第一螺旋线的设置位置满足以下条件:第一螺旋线用于与阳转子3的螺旋线重合,当螺杆压缩机刚开始排气时,第一螺旋线位于从螺杆压缩机的排气端向电机端开始数的阳转子3的第二个齿槽和第三个齿槽之间。In the above case, in order to facilitate the fuel injection, the first spiral is preferably disposed at a position to satisfy the following condition: the first spiral is disposed at a position that satisfies the following condition: the first spiral is used for the spiral with the male rotor 3 The lines coincide, and when the screw compressor is just beginning to exhaust, the first spiral is located between the second and third slots of the male rotor 3 from the exhaust end of the screw compressor to the motor end.
此处所指的螺杆压缩机开始排气是指齿槽即将连通排气前的瞬间,即工作腔内的气体即将与外部排气口连通准备将压缩完成的高压气体排出的时刻。在数齿槽的顺序时,也是以即将排气的那个齿槽作为第一个齿槽。The start of the exhaust of the screw compressor referred to herein means the moment immediately before the cogging is connected to the exhaust, that is, the timing at which the gas in the working chamber is about to communicate with the external exhaust port to discharge the compressed high-pressure gas. In the order of the number of cogs, the one of the slots that is to be exhausted is also used as the first slot.
上述各设置方式,设置所需要的喷油压力,使得转子腔的压力要小于喷油处的压力,在压差的作用下可便于喷油,达到提高容积效率的目的。转子在转动的时候,每个工作腔均会扫过这条螺旋线,即喷油对每个压缩腔都有效果。In the above various setting modes, the required injection pressure is set so that the pressure of the rotor cavity is smaller than the pressure of the injection chamber, and the injection can be facilitated by the pressure difference to achieve the purpose of improving the volumetric efficiency. When the rotor is rotating, each working chamber sweeps through the spiral, that is, the injection has an effect on each compression chamber.
第三种情形为:所述进油油路4设有多条,且各进油油路4的喷孔41的中心连线位于一条曲线上,曲线包括第一螺旋段和第二螺旋段,曲线被构造为在压缩机工作过程中,第一螺旋段用于与阴转子2的螺旋线重合,第二螺旋段用于与阳转子3的螺旋线重合。In the third case, the inlet oil passage 4 is provided with a plurality of strips, and the center line of the injection holes 41 of each oil inlet passage 4 is located on a curve, and the curve includes a first spiral segment and a second spiral segment. The curve is configured such that during operation of the compressor, the first spiral segment is used to coincide with the helix of the female rotor 2 and the second spiral segment is used to coincide with the helix of the male rotor 3.
第一螺旋段用于与阴转子2的螺旋线重合,是指第一螺旋段与阴转子2的螺旋线的形状是匹配的,以使得阴转子2转动过程中,阴转子2的螺旋线能同时、完全扫过第一螺旋段,在此瞬间,各喷孔41喷出的雾化油能同时进入到阴转子2的同一个齿槽中。The first spiral segment is used to coincide with the spiral of the female rotor 2, which means that the shape of the spiral of the first spiral segment and the female rotor 2 is matched, so that the spiral wire of the female rotor 2 can be rotated during the rotation of the female rotor 2. At the same time, the first spiral section is completely swept, and at this moment, the atomized oil sprayed from each of the injection holes 41 can simultaneously enter the same tooth groove of the female rotor 2.
第二螺旋段用于与阳转子3的螺旋线重合,是指第二螺旋段与阳转子3的螺旋线的形状是匹配的,以使得阳转子3转动过程中,阳转子3的螺旋线能同时、完全扫过第二螺旋段,在此瞬间,各喷孔41喷出的雾化油能同时进入到阳转子3的同一个齿槽中。The second spiral segment is used to coincide with the spiral of the male rotor 3, which means that the shape of the spiral of the second spiral segment and the male rotor 3 is matched so that the spiral energy of the male rotor 3 during the rotation of the male rotor 3 At the same time, the second spiral section is completely swept, and at this moment, the atomized oil sprayed from each of the injection holes 41 can simultaneously enter the same tooth groove of the male rotor 3.
与上述设置第一螺旋线的位置类似,为便于喷油,第一螺旋段的设置位置满足以下条件:第一螺旋段用于与阴转子2的螺旋线重合,当螺杆压缩机刚开始排气时,第一螺旋段位于从螺杆压缩机的排气端向电机端开始数的阴转子2的第二个齿槽和第三个齿槽之间。Similar to the position where the first spiral is arranged, in order to facilitate fuel injection, the position of the first spiral segment satisfies the following condition: the first spiral segment is used to coincide with the spiral of the female rotor 2, when the screw compressor is just beginning to exhaust The first spiral section is located between the second slot and the third slot of the female rotor 2 from the exhaust end of the screw compressor to the motor end.
与上文类似,齿槽的顺序也以参照下述方式确定:此处所指的螺杆压缩机开始排气是指齿槽即将连通排气前的瞬间,即工作腔内的气体即将与外部排气口连通准备将压缩完成的高压气体排出的时刻。在数齿槽的顺序时,也是以即将排气的那个齿槽作为第一个齿槽。Similar to the above, the order of the cogging is also determined by referring to the following manner: The start of the exhaust of the screw compressor referred to herein means the moment before the cogging is connected to the exhaust, that is, the gas in the working chamber is about to be discharged to the outside. The port is connected to a time at which the compressed high pressure gas is discharged. In the order of the number of cogs, the one of the slots that is to be exhausted is also used as the first slot.
与上述设置第二螺旋线的位置类似,为便于喷油,第二螺旋段的设置位置满足以下条件:第二螺旋段用于与阳转子3的螺旋线重合,当螺杆压缩机刚开始排气时,第二螺旋段位于从螺杆压缩机的排气端向电机端开始数的阳转子3的第二个齿槽和第三个齿槽之间。Similar to the position where the second spiral is set as described above, in order to facilitate the fuel injection, the second spiral segment is disposed at a position that the second spiral segment is used to coincide with the spiral of the male rotor 3 when the screw compressor is just beginning to exhaust. The second spiral section is located between the second and third slots of the male rotor 3 from the exhaust end of the screw compressor to the motor end.
与上文类似,齿槽的顺序也以参照下述方式确定:此处所指的螺杆压缩机开始排气是指齿槽即将连通排气前的瞬间,即工作腔内的气体即将与外部排气口连通准备将压缩完成的高压气体排出的时刻。在数齿槽的顺序时,也是以即将排气的那个齿槽作 为第一个齿槽。Similar to the above, the order of the cogging is also determined by referring to the following manner: The start of the exhaust of the screw compressor referred to herein means the moment before the cogging is connected to the exhaust, that is, the gas in the working chamber is about to be discharged to the outside. The port is connected to a time at which the compressed high pressure gas is discharged. In the order of the number of cogs, the one of the slots that is to be vented is also used as the first slot.
设置所需要的喷油压力,使得转子腔的压力要小于喷油处的压力,在压差的作用下可便于喷油,达到提高容积效率的目的。转子在转动的时候,阳转子3的每个齿槽都会扫过第一螺旋段,阴转子2的每个齿槽都会扫过第二螺旋段,即喷油对每个压缩腔都有效果。The required injection pressure is set so that the pressure of the rotor chamber is smaller than the pressure at the injection chamber, and the injection can be facilitated by the pressure difference to achieve the purpose of improving the volumetric efficiency. When the rotor is rotating, each tooth groove of the male rotor 3 sweeps through the first spiral segment, and each tooth groove of the female rotor 2 sweeps through the second spiral segment, that is, the injection oil has an effect on each compression cavity.
本公开实施例还提供一种空气调节设备,包括本公开任一技术方案提供的螺杆压缩机。An embodiment of the present disclosure further provides an air conditioning apparatus, including the screw compressor provided by any one of the technical solutions of the present disclosure.
本公开实施例还提供一种螺杆压缩机容积效率调节方法,该方法可采用上述实施例提供的螺杆压缩机实现。该方法包括以下步骤:向所述螺杆压缩机阴转子和阳转子啮合形成的压缩腔内喷入雾化油。The embodiment of the present disclosure further provides a method for adjusting the volumetric efficiency of a screw compressor, which can be implemented by using the screw compressor provided in the above embodiment. The method includes the step of injecting atomized oil into a compression chamber formed by engagement of a female rotor and a male rotor of the screw compressor.
雾化油能在螺杆压缩机的三角泄露区域形成油膜密封,有效降低螺杆压缩机三角区域的气体泄露量,提高容积效率。The atomized oil can form an oil film seal in the triangular leakage area of the screw compressor, effectively reducing the gas leakage amount in the triangular region of the screw compressor and improving the volumetric efficiency.
在一个或多个实施例中,当所述螺杆压缩机的转速低于给定值时,持续向所述阴转子和所述阳转子啮合形成的压缩腔内喷入雾化油;当所述螺杆压缩机的转速高于或等于给定值时,周期性地向所述阴转子和所述阳转子啮合形成的压缩腔内喷入雾化油。In one or more embodiments, when the rotational speed of the screw compressor is lower than a given value, the atomizing oil is continuously injected into the compression chamber formed by the engagement of the female rotor and the male rotor; When the rotational speed of the screw compressor is higher than or equal to a given value, the atomized oil is periodically injected into the compression chamber formed by the engagement of the female rotor and the male rotor.
在压缩机运行低转速运行时,气体通过泄漏三角形的泄漏量增大,此时可打开电磁阀,油路连通压缩机油槽6给工作腔喷油,Φ2油孔可以使润滑油雾化,雾化的润滑油形成油膜的效果好,雾化润滑油在工作腔与制冷剂混合,并形成密封油膜,在泄漏三角形处有密封油膜的存在,可降低泄漏三角形处气体泄漏量,提高压缩机的实际吸气量,从而提高压缩机的容积效率。当压缩机高转速运行时,此时由于转速较高,工作腔容易形成油膜,不需要太多的润滑油,较多的润滑油进入工作腔反而会占用一部分容积,此时可通过给电磁阀脉冲如开1停10,比如开1秒停10秒,来降低喷油量,降低润滑油在工作腔所占容积,提高压缩机容积效率。When the compressor runs at low speed, the leakage of gas through the leakage triangle increases. At this time, the solenoid valve can be opened, the oil passage connects the compressor oil tank 6 to the working chamber, and the Φ2 oil hole can atomize the lubricating oil. The lubricating oil forms a good effect on the oil film. The atomized lubricating oil is mixed with the refrigerant in the working chamber and forms a sealing oil film. The sealing oil film exists at the leakage triangle, which can reduce the gas leakage amount at the leakage triangle and improve the compressor. The actual amount of inhalation, thereby increasing the volumetric efficiency of the compressor. When the compressor is running at high speed, at this time, because the rotation speed is high, the working chamber is easy to form an oil film, and does not need too much lubricating oil. More lubricating oil enters the working chamber and will occupy a part of the volume. At this time, the solenoid valve can be passed. If the pulse is 1 stop 10, for example, 1 second is stopped for 10 seconds to reduce the fuel injection amount, reduce the volume occupied by the lubricating oil in the working chamber, and improve the volumetric efficiency of the compressor.
在本公开的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本公开和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本公开保护范围的限制。In the description of the present disclosure, it is to be understood that the terms "center", "longitudinal", "transverse", "front", "back", "left", "right", "vertical", "horizontal", The orientation or positional relationship of the "top", "bottom", "inside", "outside" and the like is based on the orientation or positional relationship shown in the drawings, and is merely for the convenience of describing the present disclosure and simplifying the description, rather than indicating or implying The device or component referred to must have a particular orientation, is constructed and operated in a particular orientation, and thus is not to be construed as limiting the scope of the disclosure.
最后应当说明的是:以上实施例仅用以说明本公开的技术方案而非对其限制;尽管 参照较佳实施例对本公开进行了详细的说明,所属领域的普通技术人员应当理解:依然可以对本公开的具体实施方式进行修改或者对部分技术特征进行等同替换;而不脱离本公开技术方案的精神,其均应涵盖在本公开请求保护的技术方案范围当中。It should be noted that the above embodiments are only used to illustrate the technical solutions of the present disclosure and are not to be construed as limiting thereof; although the present disclosure will be described in detail with reference to the preferred embodiments, those skilled in the art should understand that Modifications of the specific embodiments disclosed are intended to be equivalent to the equivalents of the technical features of the present disclosure.
Claims (19)
- 一种螺杆压缩机,包括:A screw compressor comprising:机体(1);Body (1);阴转子(2),设于所述机体(1)内部;a female rotor (2) disposed inside the body (1);阳转子(3),设于所述机体(1)内部且与所述阴转子(2)啮合,所述阴转子(2)和所述阳转子(3)啮合形成压缩腔(11);以及a male rotor (3) disposed inside the body (1) and meshing with the female rotor (2), the female rotor (2) and the male rotor (3) meshing to form a compression chamber (11);雾化结构,设于所述机体(1),所述雾化结构用于向所述压缩腔(11)喷入雾化油。An atomizing structure is provided on the body (1) for injecting atomized oil into the compression chamber (11).
- 根据权利要求1所述的螺杆压缩机,其中所述雾化结构包括:The screw compressor of claim 1 wherein said atomizing structure comprises:进油油路(4),设于所述机体(1),所述进油油路(4)的喷孔(41)所在的一端与所述阴转子(2)和/或所述阳转子(3)的齿槽连通,所述进油油路(4)被构造为能够雾化油液。An oil inlet passage (4) is provided at the body (1), and an end of the injection hole (41) of the oil inlet passage (4) is located at the end of the injection hole (41) and the female rotor (2) and/or the male rotor The cogging of (3) is in communication, and the oil inlet passage (4) is configured to be capable of atomizing oil.
- 根据权利要求2所述的螺杆压缩机,其中所述雾化结构还包括:The screw compressor of claim 2 wherein said atomizing structure further comprises:控制部件(5),用于控制所述进油油路(4)的导通和截止。A control unit (5) for controlling the conduction and the cut-off of the oil inlet passage (4).
- 根据权利要求3所述的螺杆压缩机,其中所述控制部件(5)被构造为:当所述螺杆压缩机的转速低于给定值时,持续导通所述进油油路(4);当所述螺杆压缩机的转速高于或等于给定值时,周期导通所述进油油路(4)。A screw compressor according to claim 3, wherein said control member (5) is configured to continuously conduct said oil inlet passage (4) when said rotational speed of said screw compressor is lower than a given value When the rotational speed of the screw compressor is higher than or equal to a given value, the oil inlet passage (4) is periodically turned on.
- 根据权利要求2所述的螺杆压缩机,其中所述进油油路(4)设有多条,各所述进油油路(4)单独对应所述阴转子(2)或所述阳转子(3)的一个齿槽。The screw compressor according to claim 2, wherein said oil inlet passage (4) is provided in plurality, and each of said oil inlet passages (4) individually corresponds to said female rotor (2) or said male rotor (3) A cogging.
- 根据权利要求2所述的螺杆压缩机,其中所述进油油路(4)设有多条,各所述进油油路(4)共同对应所述阴转子(2)或所述阳转子(3)的同一个齿槽。The screw compressor according to claim 2, wherein said oil inlet passage (4) is provided in plurality, and each of said oil inlet passages (4) collectively corresponds to said female rotor (2) or said male rotor (3) The same cogging.
- 根据权利要求2所述的螺杆压缩机,其中所述进油油路(4)设有多条,且各所述进油油路(4)的喷孔(41)的中心连线位于第一螺旋线上;The screw compressor according to claim 2, wherein said oil inlet passage (4) is provided in plurality, and a center line of said injection holes (41) of each of said oil inlet passages (4) is located at first Spiral line所述第一螺旋线被构造为在所述阴转子(2)转动过程中用于与所述阴转子(2)的螺旋线重合;或者,所述第一螺旋线被构造为在所述阳转子(3)转动过程中用于与所述阳转子(3)的螺旋线重合。The first spiral is configured to coincide with a helix of the female rotor (2) during rotation of the female rotor (2); or the first spiral is configured to be at the The rotor (3) is used to coincide with the spiral of the male rotor (3) during the rotation of the rotor (3).
- 根据权利要求7所述的螺杆压缩机,其中,所述第一螺旋线的设置位置满足以下条件:所述第一螺旋线用于与所述阴转子(2)的螺旋线重合,当所述螺杆压缩机刚开始排气时,所述第一螺旋线位于从所述螺杆压缩机的排气端向电机端开始数的 阴转子(2)的第二个齿槽和所述第三个齿槽之间;或者,所述第一螺旋线用于与所述阳转子(3)的螺旋线重合,当所述螺杆压缩机刚开始排气时,所述第一螺旋线位于从所述螺杆压缩机的排气端向电机端开始数的所述阳转子(3)的第二个齿槽和第三个齿槽之间。The screw compressor according to claim 7, wherein the first spiral is disposed at a position that satisfies a condition that the first spiral is used to coincide with a helix of the female rotor (2) when When the screw compressor is just starting to exhaust, the first spiral is located at the second slot and the third tooth of the female rotor (2) starting from the exhaust end of the screw compressor to the motor end. Between the grooves; or, the first spiral is used to coincide with the spiral of the male rotor (3), the first spiral is located from the screw when the screw compressor is just starting to exhaust The exhaust end of the compressor is between the second slot and the third slot of the male rotor (3) starting at the motor end.
- 根据权利要求2所述的螺杆压缩机,其中,所述进油油路(4)设有多条,且各所述进油油路(4)的喷孔(41)的中心连线位于一条曲线上,所述曲线包括第一螺旋段和第二螺旋段,所述曲线被构造为在所述压缩机工作过程中,所述第一螺旋段用于与所述阴转子(2)的螺旋线重合,所述第二螺旋段用于与所述阳转子(3)的螺旋线重合。A screw compressor according to claim 2, wherein said oil inlet passage (4) is provided in plurality, and a center line of said injection holes (41) of each of said oil inlet passages (4) is located at a line In the curve, the curve includes a first spiral segment and a second spiral segment, the curve being configured to be used for the spiral of the female rotor (2) during operation of the compressor The lines coincide and the second spiral is used to coincide with the helix of the male rotor (3).
- 根据权利要求9所述的螺杆压缩机,其中,所述第一螺旋段的设置位置满足以下条件:所述第一螺旋段用于与所述阴转子(2)的螺旋线重合,当所述螺杆压缩机刚开始排气时,所述第一螺旋段位于从所述螺杆压缩机的排气端向电机端开始数的所述阴转子(2)的第二个齿槽和所述第三个齿槽之间。The screw compressor according to claim 9, wherein the set position of the first spiral segment satisfies a condition that the first spiral segment is used to coincide with a helix of the female rotor (2) when When the screw compressor is just starting to exhaust, the first spiral segment is located at the second slot and the third of the female rotor (2) starting from the exhaust end of the screw compressor to the motor end Between the slots.
- 根据权利要求9所述的螺杆压缩机,其中,所述第二螺旋段的设置位置满足以下条件:所述第二螺旋段用于与所述阳转子(3)的螺旋线重合,当所述螺杆压缩机刚开始排气时,所述第二螺旋段位于从所述螺杆压缩机的排气端向电机端开始数的所述阳转子(3)的第二个齿槽和所述第三个齿槽之间。The screw compressor according to claim 9, wherein the second spiral segment is disposed at a position that the second spiral segment is used to coincide with a helix of the male rotor (3) when When the screw compressor is just starting to exhaust, the second spiral segment is located at the second slot and the third of the male rotor (3) from the exhaust end of the screw compressor to the motor end Between the slots.
- 根据权利要求1所述的螺杆压缩机,其中还包括:The screw compressor of claim 1 further comprising:回油油路,设于所述机体(1),所述回油油路连通所述阴转子(2)和/或所述阳转子(3)的齿槽。A return oil passage is provided in the body (1), and the return oil passage communicates with the female rotor (2) and/or the tooth groove of the male rotor (3).
- 根据权利要求12所述的螺杆压缩机,其中,所述回油油路设有多条,各所述回油油路单独对应所述阴转子(2)或所述阳转子(3)的齿槽。The screw compressor according to claim 12, wherein said return oil passage is provided in plurality, and each of said return oil passages individually corresponds to teeth of said female rotor (2) or said male rotor (3) groove.
- 根据权利要求2所述的螺杆压缩机,其中,所述进油油路(4)的喷孔(41)的内径尺寸为1mm至3mm。The screw compressor according to claim 2, wherein the injection hole (41) of the oil inlet passage (4) has an inner diameter of 1 mm to 3 mm.
- 根据权利要求2所述的螺杆压缩机,其中,所述进油油路(4)远离所述喷孔(41)的另一端与所述螺杆压缩机的油槽(6)连通。The screw compressor according to claim 2, wherein the other end of the oil inlet passage (4) away from the injection hole (41) communicates with the oil groove (6) of the screw compressor.
- 根据权利要求3所述的螺杆压缩机,其中所述控制部件(5)包括阀,所述阀设于所述进油油路(4)中。A screw compressor according to claim 3, wherein said control member (5) comprises a valve, said valve being provided in said oil inlet passage (4).
- 一种空气调节设备,包括权利要求1所述的螺杆压缩机。An air conditioning apparatus comprising the screw compressor of claim 1.
- 一种螺杆压缩机容积效率调节方法,包括以下步骤:A method for adjusting the volumetric efficiency of a screw compressor includes the following steps:向所述螺杆压缩机阴转子和阳转子啮合形成的压缩腔内喷入雾化油。An atomized oil is sprayed into the compression chamber formed by the engagement of the female rotor and the male rotor of the screw compressor.
- 根据权利要求18所述的螺杆压缩机容积效率调节方法,其中,A method of adjusting a volumetric efficiency of a screw compressor according to claim 18, wherein当所述螺杆压缩机的转速低于给定值时,持续向所述阴转子和所述阳转子啮合形成的压缩腔内喷入雾化油;当所述螺杆压缩机的转速高于或等于给定值时,周期性地向所述阴转子和所述阳转子啮合形成的压缩腔内喷入雾化油。When the rotational speed of the screw compressor is lower than a given value, the atomizing oil is continuously injected into the compression chamber formed by the engagement of the female rotor and the male rotor; when the rotational speed of the screw compressor is higher than or equal to At a given value, atomized oil is periodically injected into the compression chamber formed by the engagement of the female rotor and the male rotor.
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CN109826793B (en) * | 2019-03-18 | 2020-02-14 | 嘉兴学院 | Efficient refrigerator compressor capable of improving volume efficiency |
JP7366799B2 (en) * | 2020-02-25 | 2023-10-23 | 株式会社日立産機システム | Liquid feed type screw compressor |
CN111878403B (en) * | 2020-08-24 | 2024-04-23 | 珠海格力电器股份有限公司 | Compressor air supplementing mechanism, compressor and compressor air supplementing method |
CN113587363B (en) * | 2021-08-04 | 2022-07-26 | 广东美的暖通设备有限公司 | Compressor fault detection method and device, computing equipment and storage medium |
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