WO2019094546A1 - Fil de chaîne de textiles tissés - Google Patents

Fil de chaîne de textiles tissés Download PDF

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Publication number
WO2019094546A1
WO2019094546A1 PCT/US2018/059751 US2018059751W WO2019094546A1 WO 2019094546 A1 WO2019094546 A1 WO 2019094546A1 US 2018059751 W US2018059751 W US 2018059751W WO 2019094546 A1 WO2019094546 A1 WO 2019094546A1
Authority
WO
WIPO (PCT)
Prior art keywords
woven textile
denier
warp yarns
woven
minerals
Prior art date
Application number
PCT/US2018/059751
Other languages
English (en)
Inventor
Nicole CASEY
Original Assignee
Casey Nicole
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Casey Nicole filed Critical Casey Nicole
Publication of WO2019094546A1 publication Critical patent/WO2019094546A1/fr

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Classifications

    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/45—Oxides or hydroxides of elements of Groups 3 or 13 of the Periodic Table; Aluminates
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00—General methods for the manufacture of artificial filaments or the like
    • D01F1/02—Addition of substances to the spinning solution or to the melt
    • D01F1/10—Other agents for modifying properties
    • D01F1/106—Radiation shielding agents, e.g. absorbing, reflecting agents
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00—Woven fabrics designed to make specified articles
    • D03D1/0017—Woven household fabrics
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/242—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads inorganic, e.g. basalt
    • D03D15/247—Mineral
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/292—Conjugate, i.e. bi- or multicomponent, fibres or filaments
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/49—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads textured; curled; crimped
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D9/00—Open-work fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/46—Oxides or hydroxides of elements of Groups 4 or 14 of the Periodic Table; Titanates; Zirconates; Stannates; Plumbates
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/77—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof
    • D06M11/79—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof with silicon dioxide, silicic acids or their salts
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N3/042—Acrylic polymers
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/82—Textiles which contain different kinds of fibres
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/14—Dyeability

Definitions

  • This disclosure generally relates to textiles, and more particularly relates to woven textiles suitable for furniture, clothing, and houseware, and methods for manufacturing the same.
  • the mineral-infused yarns in the prior art have been used in articles of clothing to obtain medical benefits.
  • the mineral-infused yarns in the prior art cannot be used in performance upholstery woven products in the warp direction as such yarn is too brittle and has too much stretch. Therefore there is a need for a woven upholstery product that provides medical benefits and methods of manufacturing the same.
  • a woven textile that includes a plurality of at least about 300-denier warp yarns and a plurality of weft yarns woven together.
  • the plurality of at least about 300-denier warp yarns each include at least two fibers having a resin filament infused with minerals.
  • the at least two fibers having a resin filament infused with minerals are texturized to create the at least about 300-denier warp yarn.
  • a method for manufacturing a woven textile includes the steps of, but is not limited to: providing at least two fibers having a resin filament infused with minerals; texturizing the at least two fibers having a resin filament infused with minerals to create a warp yarn of at least about 300-denier; providing a plurality of at least about 300-denier warp yarns and a plurality of weft yarns; weaving the plurality of at least about 300-denier warp yarns and the plurality of weft yarns.
  • the at least two fibers having a resin filament infused with minerals have tack
  • the plurality of at least about 300-denier warp yarns each include set yarn with heavy intermingle added;
  • the heavy intermingle strengthens the plurality of at least about 300- denier warp yarns
  • -the woven textile is a smooth matte finish; -the woven textile is a texturized finish;
  • the woven textile is provided for at least one of furniture, clothing, and houseware;
  • thermoreactive properties the thermoreactive properties
  • FIG. 1 illustrates a table listing the mineral-infused yarn available in the prior art.
  • FIG. 2 illustrates a plan view of a woven textile according to the present disclosure.
  • FIG. 1 describes the different mineral-infused yarns available in the prior art.
  • the mineral-infused filament yarn in the prior art is not manufactured in 300-denier or anywhere near the strength of 300-denier yarn.
  • the mineral-infused filament yarns in the prior art are not manufactured as warp yarn.
  • the present disclosure describes a woven textile 10 (see FIG. 2) which includes a plurality of at least about 300-denier warp yarns 14 and a plurality of weft yarns 12 that are woven together.
  • the plurality of at least about 300-denier warp yarns 14 run in direction 22 and the plurality of the weft yarns 12 are woven through warp yarns 14 in direction 20.
  • the plurality of at least about 300-denier warp yarns 14 may each include two fibers having a resin filament infused with minerals.
  • the minerals may include any of aluminum oxide, silicon dioxide, and titanium dioxide, or a combination thereof.
  • the two fibers having a resin filament infused with minerals may be texturized to create each at least about 300-denier warp yarn 14.
  • each of the two fibers having a resin filament infused with minerals is 150-denier.
  • the fibers having a resin filament infused with minerals may have tack to enable the fibers having a resin filament infused with minerals to form the at least about 300-denier warp yarn 14.
  • the plurality of at least about 300-denier warp yarns 14 may be made of two Celliant® 150 D/72f DTY fibers texturized together and SET yarn with heavy intermingle added.
  • the resulting at least about 300-denier warp yarn 14 may be a 300 D/144f DTY yarn SET with heavy intermingle added.
  • the heavy intermingle may add physical integrity and durability to each of the at least about 300-denier warp yarns 14 so that the plurality of at least about 300-denier warp yarns 14 can be used as warp yarn and woven without excessive breaking or fraying.
  • the heavy intermingle may be a series of knots or interlacing points throughout the length of each of the at least about 300-denier warp yarns 14.
  • the heavy intermingle may be achieved through an intermingling process. In one example, intermingling may be a heating process.
  • intermingling may be a process of passing each of the at least about 300-denier warp yarns 14 through an intermingling jet where air flow at a high pressure opens each of the at least about 300-denier warp yarns 14, splicing and intertwining the fibers contained therewith.
  • the at least about 300-denier warp yarn 14 may be a filament polyester and the fill may be a natural or synthetic material to create an array of woven textiles 10.
  • the plurality of at least about 300-denier warp yarn 14 may be less brittle and have less stretch than other known textiles which may allow for the plurality of at least about 300-denier warp yarns 14 to be used in furniture, clothing, houseware, and other woven performance upholstery products.
  • the woven textile 10 is a decorative performance textile.
  • the plurality of at least about 300-denier warp yarns 14 may be dyed or stained to be used in woven textiles 10 in a wide array of colors.
  • the plurality of at least about 300-denier warp yarns 14 may provide for a woven textile 10 with a texturized finish.
  • the woven textile 10 may include patterns.
  • the plurality of at least about 300-denier warp yarns 14 may provide for a woven textile 10 with a smooth, matte finish.
  • the woven textile 10 may be treated with light acrylic backing and a stain resistance.
  • a method of manufacturing a woven textile 10 may include, but is not limited to, providing at least two fibers having a resin filament infused with minerals; texturizing the at least two fibers having a resin filament infused with minerals to create an at least about 300-denier warp yarn 14; providing a plurality of at least about 300-denier warp yarns 14 and a plurality of weft yarns 12; weaving the plurality of at least about 300- denier warp yarns 14 and the plurality of weft yarns 12.
  • the plurality of at least about 300-denier warp yarns 14 may be held stationary in tension lengthwise while the plurality of weft yarns 12 are drawn through and inserted over and under the plurality of at least about 300-denier warp yarns 14.
  • the woven textile 10 may have therm oreactive properties derived from the minerals infused in the fibers of the at least about 300-denier warp yarns 14. Examples of the thermoactive properties may include:
  • the plurality of at least about 300-denier warp yarns 14 may also provide for medicinal benefits to the user including, wound healing and increased cell proliferation.
  • the woven textile 10 offers several advantages over known textiles.
  • a user may receive the health benefits associated with the minerals in the at least about 300-denier warp yarns 14 without sacrificing the durability of woven textile 10.
  • the plurality of at least about 300-denier warp yarns 14 are weavable, viable, and may be more affordable than other mineral-infused yarns and resulting textiles on the market.
  • the plurality of at least about 300-denier warp yarns 14 may also be bleach cleanable allowing for longer-term use.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Manufacturing & Machinery (AREA)
  • General Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Woven Fabrics (AREA)

Abstract

L'invention concerne un textile tissé qui comprend une pluralité de fils de chaîne d'au moins environ 300 deniers et une pluralité de fils de trame tissés les uns avec les autres. La pluralité de fils de chaîne d'au moins environ 300 deniers comprennent chacun au moins deux fibres ayant un filament de résine infusé avec des minéraux. Le textile tissé peut présenter des propriétés thermoréactives et peut être utilisé dans du mobilier, des vêtements et des articles ménagers. Le textile tissé peut être fabriqué par disposition d'au moins deux fibres ayant un filament de résine infusé avec des minéraux ; par texturation desdites fibres ayant un filament de résine infusé avec des minéraux afin de créer un fil de chaîne d'au moins environ 300 deniers ; par obtention d'une pluralité de fils de chaîne d'au moins environ 300 deniers et d'une pluralité de fils de trame ; et par tissage de la pluralité de fils de chaîne d'au moins environ 300 deniers et de la pluralité de fils de trame.
PCT/US2018/059751 2017-11-13 2018-11-08 Fil de chaîne de textiles tissés WO2019094546A1 (fr)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US201762585289P 2017-11-13 2017-11-13
US62/585,289 2017-11-13
US16/183,810 US20190145029A1 (en) 2017-11-13 2018-11-08 Warp Yarn of Woven Textiles
US16/183,810 2018-11-08

Publications (1)

Publication Number Publication Date
WO2019094546A1 true WO2019094546A1 (fr) 2019-05-16

Family

ID=66431856

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2018/059751 WO2019094546A1 (fr) 2017-11-13 2018-11-08 Fil de chaîne de textiles tissés

Country Status (2)

Country Link
US (1) US20190145029A1 (fr)
WO (1) WO2019094546A1 (fr)

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6283164B1 (en) * 2000-08-16 2001-09-04 Ppg Industries Ohio, Inc. Whip roll for air jet loom weaving of resin compatible yarn
US20040214493A1 (en) * 2001-08-28 2004-10-28 Smith Garnett H. Printable synthetic fabric
US20050091961A1 (en) * 2003-10-29 2005-05-05 Prickett Larry J. Ply-twisted yarns and fabric having both cut-resistance and elastic recovery and processes for making same
US20050164585A1 (en) * 2000-09-21 2005-07-28 Magill Monte C. Multi-component fibers having enhanced reversible thermal properties and methods of manufacturing thereof
CN103774432A (zh) * 2014-01-20 2014-05-07 南通全技纺织涂层有限公司 一种遮光防水涤塔夫面料
US20160120986A1 (en) * 2014-10-30 2016-05-05 Textile-Based Delivery, Inc. Delivery systems
US20170058451A1 (en) * 2014-08-29 2017-03-02 The North Face Apparel Corp. Fibers and other constructs treated with diatomite particles
US20170088979A1 (en) * 2015-09-25 2017-03-30 Welspun India Limited Woven fabric with bulky continuous filaments yarns and related manufacturing methods

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6283164B1 (en) * 2000-08-16 2001-09-04 Ppg Industries Ohio, Inc. Whip roll for air jet loom weaving of resin compatible yarn
US20050164585A1 (en) * 2000-09-21 2005-07-28 Magill Monte C. Multi-component fibers having enhanced reversible thermal properties and methods of manufacturing thereof
US20040214493A1 (en) * 2001-08-28 2004-10-28 Smith Garnett H. Printable synthetic fabric
US20050091961A1 (en) * 2003-10-29 2005-05-05 Prickett Larry J. Ply-twisted yarns and fabric having both cut-resistance and elastic recovery and processes for making same
CN103774432A (zh) * 2014-01-20 2014-05-07 南通全技纺织涂层有限公司 一种遮光防水涤塔夫面料
US20170058451A1 (en) * 2014-08-29 2017-03-02 The North Face Apparel Corp. Fibers and other constructs treated with diatomite particles
US20160120986A1 (en) * 2014-10-30 2016-05-05 Textile-Based Delivery, Inc. Delivery systems
US20170088979A1 (en) * 2015-09-25 2017-03-30 Welspun India Limited Woven fabric with bulky continuous filaments yarns and related manufacturing methods

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