WO2019094030A1 - Bearing roller elements and assembly - Google Patents

Bearing roller elements and assembly Download PDF

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Publication number
WO2019094030A1
WO2019094030A1 PCT/US2017/061125 US2017061125W WO2019094030A1 WO 2019094030 A1 WO2019094030 A1 WO 2019094030A1 US 2017061125 W US2017061125 W US 2017061125W WO 2019094030 A1 WO2019094030 A1 WO 2019094030A1
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WO
WIPO (PCT)
Prior art keywords
bearing surface
rolling elements
coils
bearing assembly
roller
Prior art date
Application number
PCT/US2017/061125
Other languages
French (fr)
Original Assignee
Taurus Technologies Group, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Taurus Technologies Group, Inc. filed Critical Taurus Technologies Group, Inc.
Priority to PCT/US2017/061125 priority Critical patent/WO2019094030A1/en
Publication of WO2019094030A1 publication Critical patent/WO2019094030A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C37/00Cooling of bearings
    • F16C37/007Cooling of bearings of rolling bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/22Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
    • F16C19/34Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load
    • F16C19/36Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with a single row of rollers
    • F16C19/361Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with a single row of rollers with cylindrical rollers
    • F16C19/362Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with a single row of rollers with cylindrical rollers the rollers being crossed within the single row
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/34Rollers; Needles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/46Cages for rollers or needles
    • F16C33/50Cages for rollers or needles formed of interconnected members, e.g. chains
    • F16C33/506Cages for rollers or needles formed of interconnected members, e.g. chains formed as a flexible belt
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/58Raceways; Race rings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/66Special parts or details in view of lubrication
    • F16C33/6637Special parts or details in view of lubrication with liquid lubricant
    • F16C33/6681Details of distribution or circulation inside the bearing, e.g. grooves on the cage or passages in the rolling elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C35/00Rigid support of bearing units; Housings, e.g. caps, covers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C35/00Rigid support of bearing units; Housings, e.g. caps, covers
    • F16C35/04Rigid support of bearing units; Housings, e.g. caps, covers in the case of ball or roller bearings

Definitions

  • This invention relates to improved roller elements for use in bearings. Specifically, in ring-roller type bearings, vanes may be added to the roller elements which allow fluid to flow through the bearing assembly for lubrication, cooling, or any other desirable purpose. Additionally, magnetic elements may be added to the roller elements which allow electromagnetic drivers, electromagnetic braking, and/or regenerative braking of the bearing assembly. The improvements may be used singly or in combination.
  • the present invention relates to an improved roller element for bearing assemblies.
  • Bearings generally, are simply surfaces or interfaces where moving parts of a device interface with each other in a non-engaged fashion. (I.E. gears or rack-and-pinion systems are not bearings for purposes of this context.) Historically, these surfaces have either slid against each other, or been provided with roller elements which minimize sliding friction and wear.
  • the standard example of the latter is the ball bearing, which incorporates one or more spherical roller elements ("balls”) which are captive between two rotating members of the device. Rather than have a direct planar or linear interface between the rotating members, the balls bear any mechanical load and allow the rotating members to spin freely against each other.
  • improved bearing assembly could still benefit from improved roller elements.
  • An improved roller element which enables such improved bearing assembly to function more efficiently and/or perform additional functions would be a useful invention.
  • Bearings must often be actively cooled, especially in high-load and/or high-speed applications, as no matter how precisely they are made, rolling friction will still generate heat.
  • Moving a fluid - either a gas, such as atmospheric air, or a liquid, such as water - around and/or through a bearing is a good way to carry away heat via convection, but traditional bearings do not allow an efficient method of fluid cooling.
  • fluid should be understood to include both gases and liquids unless otherwise specified.
  • An improved roller element which allows a more effective fluid flow for convection cooling would be a useful invention.
  • bearings must often be lubricated. For the same reasons as set forth in the preceding paragraph, creating an optimal flow of lubricant through a traditional bearing assembly can be difficult. An improved roller element which allows a more optimal flow of lubricant through a bearing assembly would be a useful invention.
  • Bearings themselves have historically comprised passive assemblies which do not contribute to the motivation of the moving parts the bearing assembly allows to move. If a bearing assembly could itself impart energy to the moving parts, it could allow the creation of more compact and less complicated mechanical devices. An improved roller element which allows the bearing assembly to impart energy to a larger mechanical device would be a useful invention.
  • a bearing assembly which could capture energy for later use when the moving parts the bearing assembly allows to move are slowed or stopped would be economically and environmentally beneficial.
  • An improved roller element which allows the capture of energy when a bearing assembly is slowed or stopped would be a useful invention.
  • Mechanical devices which incorporate rotating movement are usually stopped either by applying some form of braking friction (e.g. automotive disc brakes, which apply friction to a disc affixed to the wheels to convert motion to heat and slow and/or stop the wheel) or by simply removing the source of motive energy and allowing friction to bring the rotation to a halt (e.g. simply putting an automotive transmission in neutral and allowing the vehicle to coast to a stop.)
  • some form of braking friction e.g. automotive disc brakes, which apply friction to a disc affixed to the wheels to convert motion to heat and slow and/or stop the wheel
  • simply removing the source of motive energy and allowing friction to bring the rotation to a halt e.g. simply putting an automotive transmission in neutral and allowing the vehicle to coast to a stop.
  • the present invention addresses these concerns.
  • Another objective of the present invention is the provision of an improved roller element which allows liquids to flow through bearing assemblies for lubrication purposes.
  • Another objective of the present invention is the provision of an improved roller element which forces fluids to flow through bearing assemblies for the purpose of actively pumping the fluids.
  • Another objective of the present invention is the provision of an improved roller element which allows the use of electromagnetic force to drive a bearing assembly.
  • Yet another objective of the present invention is the provision of an improved roller element which allows the use of electromagnetic braking and/or regenerative braking on a bearing assembly.
  • FIGURE 1 a depicts a side view of a first improved roller element.
  • FIGURE 1 b depicts a side view of an alternate embodiment of the first improved roller element.
  • FIGURE 1 c depicts a side view of another alternate embodiment of the first improved roller element.
  • FIGURE 2a depicts a side view of a second improved roller element.
  • FIGURE 2b depicts a cross-sectional view of a bearing assembly incorporating the second improved roller element.
  • FIGURE 2c depicts a cross-sectional view of an alternate embodiment of a bearing assembly incorporating the second improved roller element.
  • FIGURE 2d depicts a cross-sectional view of another alternate embodiment of a bearing assembly incorporating the second improved roller element.
  • FIGURE 4 depicts a bearing assembly incorporating a cage as
  • FIGURE 5 depicts an overhead view of a third improved roller element.
  • FIGURE 1 a a vaned ring roller 1 0 is shown which comprises ring member 1 2 and axial vane member 1 6.
  • Axial vane member 1 6 is comprised of at least two vanes such as vane 1 4. Collectively, the vanes define inter-vane spaces, which exist between each of the vanes of axial vane member 1 6.
  • Axial vane member 1 6 is geometrically configured such that any fluid through which axial vane member 1 6 moves will be impelled to flow through the inter-vane spaces along the axis of rotation of vaned ring roller 1 0. Vaned ring roller 1 0
  • the IBA Application teaches a new form of "cage,” or subassembly used to maintain spacing of ring rollers in the IBA. If a cage is used, it is strongly preferred to configure the individual cage elements (or, if a single piece, those parts of the cage which could interfere with the flow generated by the vaned ring rollers) such that the flow
  • axial vane member 1 6 be shaped so that there is a significant differential pressure generated which makes the fluid through which vaned ring roller 1 0 moves have a tendency to flow in a fixed
  • the bearing assembly be configured such that the fluid through which vaned ring roller 1 0 moves can circulate freely enough that back-pressure does not cause significant resistance to the motion of vaned ring roller 1 0 or the bearing assembly as a whole.
  • the bearing assembly be configured such that the fluid through which vaned ring roller 1 0 moves can circulate either through a closed system with enough fluid that the amount of fluid in the raceway of the bearing assembly is a small proportion of the total amount of fluid in the system, or through a system open to a relatively large source of the fluid, such as the Earth's atmosphere, a natural body of water such as an ocean, or a container of the fluid whose volume is at least ten times larger than the volume of the raceway and in which the entire raceway can be submerged.
  • the area of the system from which fluid flows into the raceway is the "intake area,” and the area of the system from which fluid flows out of the raceway is the “outflow area.” It is required that fluid be able to flow continuously from the intake area, through the raceway, and into the outflow area during normal operation. Impeding this flow from or to these areas will cause hydrostatic or vacuum locking and reduce the efficiency of the bearing assembly as well as reducing the benefit provided by the invention.
  • FIGURE 1 b shows an alternate embodiment of the vaned ring roller, here vaned ring roller 1 0b.
  • the ring member and the axial vane member have been formed as a single element. This has the advantage of simplicity and less complex manufacturing procedures, but means that if either the axial vanes or the ring are damaged, neither element can be replaced individually.
  • FIGURE l c shows a second alternate embodiment of vaned ring roller
  • axial vane member 1 6c engages with inner ring 1 8, which in turn engages with ring 1 2c. This allows the assembly of axial vane member 1 6c and inner ring 1 8 to be easily inserted into or removed from ring 1 2c, and provides additional reinforcement and/or elasticity to vaned ring roller 1 0. This also allows efficient replacement of only one component of vaned ring roller 1 0 for repair or maintenance purposes.
  • the outer circumference of vaned ring roller 1 0 be larger than the distance between the surfaces of the raceways such that vaned ring roller 1 0 is under "pre-load" as that term is used in the IBA Application. (See description starting at Line 5, Page 1 4 of the IBA Application.)
  • the principle that the rotation of vaned ring roller 1 0 will cause fluid to be impelled to flow through the bearing assembly allows a bearing assembly incorporating ring rollers of this type to be used as a pump. By reversing the rotation of the bearing assembly, the direction that the fluid will be impelled can be reversed. Due to the unique properties of the bearing assembly incorporating vaned ring roller 1 0, such a pump can operate at very high speed and with very low mechanical wear. If vaned ring roller 1 0 is
  • axial vane member 1 6 it is optional to make axial vane member 1 6 out of an elastomeric material to gain the advantages of using such materials described in the IBA Application. (E.g. as shown in Figure 4 of the IBA Application, description beginning at Line 25 of Page 1 4 of the IBA Application.)
  • FIGURES 2a and 2b show the second embodiment of the improved roller element, details of the ring rollers and the cage elements, as well as the construction of the cage.
  • magnetic ring roller 20 comprises ring member 22 and axial magnet assembly 24a.
  • Axial magnet assembly 24a comprises a plurality of axial magnetic members, each of which has a north pole (depicted as solid, one such north pole indicated as north pole 24b) and a south pole (depicted with diagonal hash lines.)
  • FIGURE 2b shows magnetic ring roller 20 in a bearing assembly comprising first raceway 26a and second raceway 26b.
  • Optional cage element 23 surrounds magnetic ring roller 20 such that magnetic ring roller 20 is free to rotate, but will maintain the desired spacing with other ring rollers (not shown.)
  • Coils 25a and 25b are connected to a source of alternating current which produces an electromagnetic field when the alternating current flows through the coils. (See FIGURE 2d for an alternate embodiment description which does not require alternating current.)
  • the electromagnetic field produces an electromotive force which acts on magnetic ring roller 20.
  • the electromotive force repels the north poles of axial magnet assembly 24a (not shown: see FIGURE 2a) and attracts the south poles likewise, which causes magnetic ring roller 20 to move in accordance with these forces.
  • the alternating current in the coils is reversed, which will cause a reversal of the attracting and repelling forces. Since magnetic ring roller 20 will have rotated, if the alternating current is reversed at the proper time, the combination of these attracting and repelling forces will impart more rotational force to magnetic ring roller 20 in an appropriate direction.
  • coils 25a et cetera the totality of such coils referred to hereafter as coils 25a et cetera. It is required that all coils present in the IBA be controlled such that they contribute a net force in the desired direction of rotation of magnetic ring roller 20. This is only required if the coils are being used to actively induce rotation in magnetic ring roller 20. While only one magnetic ring roller is shown, there will be at least three ring rollers, some or all of which may be magnetic ring rollers, in any complete IBA.
  • coils 25a et cetera to provide motive force to the IBA. It is likewise optional to use coils 25a et cetera to provide braking force to the IBA. (These options are not mutually exclusive: both may be
  • a third option which is likewise not exclusive to the other two, is to use coils 25a et cetera to recover energy from the bearing assembly if it is already in motion.
  • axial magnetic member 24a will induce a current in coils 25a et cetera.
  • This current can be used to provide electrical energy to some load, such as a motor or a battery. If the motive force which is causing the bearing assembly as a whole to rotate is removed, as magnetic ring roller 20 slows due to friction it will continue to induce current until it comes to a rest. Until that happens, current will be induced which can be used or stored by a battery or other load.
  • the outer circumference of magnetic ring roller 20 be larger than the distance between the surfaces of the raceways such that magnetic ring roller 20 is under "pre-load" as that term is used in the IBA Application. (See description starting at Line 5, Page 1 4 of the IBA Application.)
  • FIGURES 2c and 2d show the second embodiment of the improved roller element in two alternate bearing assemblies.
  • FIGURE 2c shows the improved roller elements in a stacked raceway bearing assembly.
  • this configuration provides the benefit of two raceways combined with the ring-type roller element. This means that, especially with pre-load, the bearing assembly will tend to maintain a constant and stable spacial orientation between the raceways.
  • Coils similar to coils 25a et cetera can be incorporated in both the upper and lower raceways.
  • FIGURE 2d a flattened projection of raceway 26a is shown with an alternate configuration for coils 25a et cetera, here shown simply as coils 25.
  • coils 25 are staggered alternatively.
  • a constant direct current can be applied to coils 25 which will impart a constant net force in a selected direction of rotation of magnetic ring roller 20.
  • each coil 25 will either "pull” the nearest magnetic element of axial magnetic member 24a toward it, or “push” it away, imparting propulsive force in the desired direction of rotation.
  • Coils 25 can either be constantly energized, or be switched on and off to provide the largest possible net force to axial magnetic member 24a.
  • coils 25 can also be used with alternating current as
  • controlling means for the flow of current through the coils, whichever embodiment is practiced, such that the controlling means can increase or decrease current flow to the coils, switch current flow to the coils on and off, and/or reverse the flow of current through the coils to produce variable acceleration (including negative acceleration) on magnetic ring roller 20.
  • This can be as simple as a reversible AS or DC power supply, or as complex as a computer-controlled current source which can switch, increase, or decrease the current flow at any time, with or without access to sensors indicating the current position and rotational rate of the magnetic ring rollers.
  • controlling means for the flow of current through the coils it is optional, but preferred, to have a controlling means for the flow of current through the coils, whichever embodiment is practiced, such that the controlling means has a means for sensing the rotational position of axial magnetic member 24a, such that the controlling means can increase or decrease current flow to the coils, switch current flow to the coils on and off, and/or reverse the flow of current through the coils to produce the desired acceleration (including negative acceleration) on magnetic ring roller 20.
  • This option can be mutually incorporated with the variable acceleration control means described in the previous paragraph.
  • controlling means for the flow of current through the coils, whichever embodiment is practiced, such that the controlling means has a means for sensing the rotational speed of the bearing assembly, such that the controlling means can increase or decrease current flow to the coils, switch current flow to the coils on and off, and/or reverse the flow of current through the coils to produce the desired
  • FIGURE 4 shows the cage described in the IBA Application, which can be used with the improved roller elements disclosed herein.
  • ring roller 44 (which is a standard roller element in this Figure, but could comprise a vaned ring roller, a magnetic ring roller, or either in the alternate) is held captive by cage member 46, which is affixed to cord guide 47.
  • Cord 48 goes through cord guide 47 and links all the other cage members into a flexible cage assembly. held in the cage assembly, the ring rollers roll through raceway 42 with the desired spacing maintained.
  • FIGURE 5 shows an alternate embodiment of the ring roller which has a cage element that does not capture the outer circumference as in the IBA Application or FIGURE 4, but rather captures it by interlocking with the ring roller at the ring roller's axis of rotation.
  • Ring roller 60 comprises outer ring 61 which is connected to a central hub (not shown) by axial members 63.
  • Axial members 63 could comprise vanes and/or incorporate magnets as disclosed in the descriptions of FIGURES 1 a and 2a.
  • Cage element 62
  • cord guide 64 is affixed to cage member 62. It is preferred, but not required, that cord guide 64 and cage element 62 be extruded, molded, machined, cast or otherwise formed from a single piece of material.
  • cord guide 64 This allows a cord or other continuous retaining element (e.g. cord 48 shown in FIGURE 4) to be passed through cord guide 64, or removed therefrom, without having to disassemble the bearing assembly. It is optional, but neither preferred nor required, to include an analogous release slot in cord guide 47 or in other embodiments of the invention or the IBA. Whether or not release slot 66 is included in cord guide 64, a cord or other retaining member (see FIGURE 4) can then be passed through cord guide 64 and the cord guides of all the other cage members of the ring rollers incorporated in the bearing assembly to form a completed cage. This will cause the desired spacing to be maintained.
  • a cord or other continuous retaining element e.g. cord 48 shown in FIGURE 4
  • cord guide 64 it is optional, but neither preferred nor required, to allow for the ends of cord guide 64 to attach only to the tangent cord guide affixed to the tangent ring rollers in the bearing assembly. If this is done, instead of a single cord, individual connections of whatever type (not shown) could connect the cage elements to form the cage and maintain the desired spacing. These attachments could be made via attachment members of any suitable type (e.g. pinch rings which pass through holes at the end of the cord guides) or by allowing the ends of cord guide 64 to mechanically interface (e.g.
  • cord guide 64 by terminating one end of the cord guide in a hook and the other end in a ring. It is required that however the ends of cord guide 64 connect to other cord guides, that the connection both maintain the desired spacing and allow for unimpaired rotation of the ring rollers in the bearing assembly.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rolling Contact Bearings (AREA)

Abstract

Improved bearing roller elements are disclosed. A first disclosed improvement is the addition of vanes to a ring-roller type element which allows fluids (such as liquids or gases) to flow through the bearing assembly. The fluids can then provide convection cooling. With proper configuration, the use of such vaned ring-roller elements can even allow the creation of a pump, either as part of the larger apparatus' cooling system or as a dedicated device. A second disclosed improvement, which can be used in combination with the first or in isolation, is the use of magnetic spokes in ring-roller type elements which allows them to be driven by an electromagnetic field. The use of such magnetic elements in the bearing roller elements also allows electromagnetic braking and/or regenerative braking. A bearing assembly incorporating the roller elements in a ring configuration and using pre-load to produce additional benefits is also disclosed.

Description

BEARING ROLLER ELEMENTS AND ASSEMBLY
This invention relates to improved roller elements for use in bearings. Specifically, in ring-roller type bearings, vanes may be added to the roller elements which allow fluid to flow through the bearing assembly for lubrication, cooling, or any other desirable purpose. Additionally, magnetic elements may be added to the roller elements which allow electromagnetic drivers, electromagnetic braking, and/or regenerative braking of the bearing assembly. The improvements may be used singly or in combination.
Using the improved roller elements in a ring-roller bearing assembly also allows the use of pre-load without reducing the benefit of the
improvements: a ring-roller bearing assembly incorporating the improved roller elements is also described.
INCLUSION BY REFERENCE
Previously filed United States of America Patent Application titled IMPROVED BEARING ASSEMBLY with an application filing date of September 5 , 201 7, in the United States Patent and Trademark Office, Application Number 1 5/695,921 , said application made by the same applicant, is hereby incorporated herein by reference. BACKGROUND OF THE INVENTION
The present invention relates to an improved roller element for bearing assemblies. Bearings, generally, are simply surfaces or interfaces where moving parts of a device interface with each other in a non-engaged fashion. (I.E. gears or rack-and-pinion systems are not bearings for purposes of this context.) Historically, these surfaces have either slid against each other, or been provided with roller elements which minimize sliding friction and wear. The standard example of the latter is the ball bearing, which incorporates one or more spherical roller elements ("balls") which are captive between two rotating members of the device. Rather than have a direct planar or linear interface between the rotating members, the balls bear any mechanical load and allow the rotating members to spin freely against each other.
In US Patent Application 1 5/695,921 (see DESCRIPTION OF THE
PREFERRED EMBODIMENT) an improved bearing assembly was disclosed which addresses many of the shortcomings of traditional ball bearings.
However, the improved bearing assembly could still benefit from improved roller elements. An improved roller element which enables such improved bearing assembly to function more efficiently and/or perform additional functions would be a useful invention.
Bearings must often be actively cooled, especially in high-load and/or high-speed applications, as no matter how precisely they are made, rolling friction will still generate heat. Moving a fluid - either a gas, such as atmospheric air, or a liquid, such as water - around and/or through a bearing is a good way to carry away heat via convection, but traditional bearings do not allow an efficient method of fluid cooling. (For purposes of this application "fluid" should be understood to include both gases and liquids unless otherwise specified.) An improved roller element which allows a more effective fluid flow for convection cooling would be a useful invention.
Similarly, bearings must often be lubricated. For the same reasons as set forth in the preceding paragraph, creating an optimal flow of lubricant through a traditional bearing assembly can be difficult. An improved roller element which allows a more optimal flow of lubricant through a bearing assembly would be a useful invention.
Bearings themselves have historically comprised passive assemblies which do not contribute to the motivation of the moving parts the bearing assembly allows to move. If a bearing assembly could itself impart energy to the moving parts, it could allow the creation of more compact and less complicated mechanical devices. An improved roller element which allows the bearing assembly to impart energy to a larger mechanical device would be a useful invention.
Likewise, a bearing assembly which could capture energy for later use when the moving parts the bearing assembly allows to move are slowed or stopped would be economically and environmentally beneficial. An improved roller element which allows the capture of energy when a bearing assembly is slowed or stopped would be a useful invention.
Mechanical devices which incorporate rotating movement are usually stopped either by applying some form of braking friction (e.g. automotive disc brakes, which apply friction to a disc affixed to the wheels to convert motion to heat and slow and/or stop the wheel) or by simply removing the source of motive energy and allowing friction to bring the rotation to a halt (e.g. simply putting an automotive transmission in neutral and allowing the vehicle to coast to a stop.) In many applications, neither of these methods are optimal: the first creates large amounts of heat which must be dispersed and causes mechanical wear, and the second is slow and inconsistent. An improved roller element which would allow mechanical devices to be stopped quickly, reliably and efficiently while minimizing mechanical wear would be a useful invention.
The present invention addresses these concerns.
SUMMARY OF THE INVENTION
Among the many objectives of the present invention is the provision of an improved roller element which allows fluids to flow through bearing assemblies for cooling purposes.
Another objective of the present invention is the provision of an improved roller element which allows liquids to flow through bearing assemblies for lubrication purposes.
Another objective of the present invention is the provision of an improved roller element which forces fluids to flow through bearing assemblies for the purpose of actively pumping the fluids.
Another objective of the present invention is the provision of an improved roller element which allows the use of electromagnetic force to drive a bearing assembly.
Yet another objective of the present invention is the provision of an improved roller element which allows the use of electromagnetic braking and/or regenerative braking on a bearing assembly.
Other objectives and advantages of the present invention will become apparent to those of ordinary skill in the art upon review of the disclosure hereof. BRIEF DESCRIPTION OF THE DRAWINGS
FIGURE 1 a depicts a side view of a first improved roller element.
FIGURE 1 b depicts a side view of an alternate embodiment of the first improved roller element.
FIGURE 1 c depicts a side view of another alternate embodiment of the first improved roller element.
FIGURE 2a depicts a side view of a second improved roller element. FIGURE 2b depicts a cross-sectional view of a bearing assembly incorporating the second improved roller element.
FIGURE 2c depicts a cross-sectional view of an alternate embodiment of a bearing assembly incorporating the second improved roller element.
FIGURE 2d depicts a cross-sectional view of another alternate embodiment of a bearing assembly incorporating the second improved roller element.
FIGURE 4 depicts a bearing assembly incorporating a cage as
referenced in the specification.
FIGURE 5 depicts an overhead view of a third improved roller element.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Reference will now be made in detail to several embodiments of the invention that are illustrated in accompanying drawings. Whenever possible, the same or similar reference numerals are used in the drawings and the description to refer to the same or like parts or steps. The drawings are in simplified form and are not to precise scale. For purposes of convenience and clarity only, directional terms such as top, bottom, left, right, up, down, over, above, below, beneath, rear, and front, can be used with respect to the drawings. These and similar directional terms are not to be construed to limit the scope of the invention in any manner. The words attach, connect, couple, and similar terms with their inflectional morphemes do not necessarily denote direct or intermediate connections, but can also include connections through mediate elements or devices.
Though applicable to many applications, the improved roller elements disclosed herein are particularly useful when incorporated into an improved bearing assembly like the one disclosed in the previously filed United States of America Patent Application titled IMPROVED BEARING ASSSEMBLY with an application filing date of September 5, 201 7, in the United States Patent and Trademark Office, Application Number 1 5/695,921 , said application made by the same applicant, with the entirety of said application being
incorporated herein by reference to provide continuity of disclosure. The improved bearing assembly disclosed in that application will be referred to herein as the "IBA" and that application as the "IBA Application." By referring to FIGURES 1 a through 1 c, the first embodiment of the improved roller element can be easily understood. In FIGURE 1 a, a vaned ring roller 1 0 is shown which comprises ring member 1 2 and axial vane member 1 6. Axial vane member 1 6 is comprised of at least two vanes such as vane 1 4. Collectively, the vanes define inter-vane spaces, which exist between each of the vanes of axial vane member 1 6. Axial vane member 1 6 is geometrically configured such that any fluid through which axial vane member 1 6 moves will be impelled to flow through the inter-vane spaces along the axis of rotation of vaned ring roller 1 0. Vaned ring roller 1 0
becomes, by analogy, a propeller/impeller blade which pushes the fluid through the inter-vane spaces and thus through the bearing assembly (not shown: see IBA Application or FIGURE 2c for examples.)
It should be noted that the IBA Application teaches a new form of "cage," or subassembly used to maintain spacing of ring rollers in the IBA. If a cage is used, it is strongly preferred to configure the individual cage elements (or, if a single piece, those parts of the cage which could interfere with the flow generated by the vaned ring rollers) such that the flow
generated by the vaned ring rollers of this first embodiment is minimally impeded by the cage. See FIGURE 4 and its description below for an example.
It is required that axial vane member 1 6 be shaped so that there is a significant differential pressure generated which makes the fluid through which vaned ring roller 1 0 moves have a tendency to flow in a fixed
direction. (In the example shown, the fluid would be impelled to move toward the viewer orthogonal to the plane of the figure.) This shape is referred to as a "pitch." It is required that the bearing assembly be configured such that the fluid through which vaned ring roller 1 0 moves can circulate freely enough that back-pressure does not cause significant resistance to the motion of vaned ring roller 1 0 or the bearing assembly as a whole. It is strongly preferred, but not required, that the bearing assembly be configured such that the fluid through which vaned ring roller 1 0 moves can circulate either through a closed system with enough fluid that the amount of fluid in the raceway of the bearing assembly is a small proportion of the total amount of fluid in the system, or through a system open to a relatively large source of the fluid, such as the Earth's atmosphere, a natural body of water such as an ocean, or a container of the fluid whose volume is at least ten times larger than the volume of the raceway and in which the entire raceway can be submerged. The area of the system from which fluid flows into the raceway is the "intake area," and the area of the system from which fluid flows out of the raceway is the "outflow area." It is required that fluid be able to flow continuously from the intake area, through the raceway, and into the outflow area during normal operation. Impeding this flow from or to these areas will cause hydrostatic or vacuum locking and reduce the efficiency of the bearing assembly as well as reducing the benefit provided by the invention.
FIGURE 1 b shows an alternate embodiment of the vaned ring roller, here vaned ring roller 1 0b. The ring member and the axial vane member have been formed as a single element. This has the advantage of simplicity and less complex manufacturing procedures, but means that if either the axial vanes or the ring are damaged, neither element can be replaced individually. FIGURE l c shows a second alternate embodiment of vaned ring roller
1 0. Here axial vane member 1 6c engages with inner ring 1 8, which in turn engages with ring 1 2c. This allows the assembly of axial vane member 1 6c and inner ring 1 8 to be easily inserted into or removed from ring 1 2c, and provides additional reinforcement and/or elasticity to vaned ring roller 1 0. This also allows efficient replacement of only one component of vaned ring roller 1 0 for repair or maintenance purposes.
It is optional, but strongly preferred, that the outer circumference of vaned ring roller 1 0 be larger than the distance between the surfaces of the raceways such that vaned ring roller 1 0 is under "pre-load" as that term is used in the IBA Application. (See description starting at Line 5, Page 1 4 of the IBA Application.)
It is optional to include some means of slowing the circulation of the fluid or forcing the fluid to flow in the direction opposite to which it would otherwise be impelled by vaned ring roller 1 0. This would have the effect of braking vaned ring roller 1 0, and thus the bearing assembly, without the use of conventional direct frictional braking techniques. This can be as simple as a means of blocking the circulatory system of the fluid (e.g. by closing a valve) and preventing its circulation, which would cause hydrostatic or vacuum locking of the fluid circulation and increase resistance to the fluid flow. Alternatively, it can be a pump or other mechanical device which forces the fluid to flow in the direction opposite the direction to which it would otherwise be impelled by vaned ring roller 1 0.
In an alternate usage for this embodiment of the invention, the principle that the rotation of vaned ring roller 1 0 will cause fluid to be impelled to flow through the bearing assembly allows a bearing assembly incorporating ring rollers of this type to be used as a pump. By reversing the rotation of the bearing assembly, the direction that the fluid will be impelled can be reversed. Due to the unique properties of the bearing assembly incorporating vaned ring roller 1 0, such a pump can operate at very high speed and with very low mechanical wear. If vaned ring roller 1 0 is
configured such that a pre-load exists, the durability will be even further increased as the pump's bearing will experience much less wear under the influence of transient shocks, changes in flow rate, or during spin-up or spin-down.
It is optional to make axial vane member 1 6 out of an elastomeric material to gain the advantages of using such materials described in the IBA Application. (E.g. as shown in Figure 4 of the IBA Application, description beginning at Line 25 of Page 1 4 of the IBA Application.)
It is optional to include a sensor located on vaned ring roller 1 0 as described in the IBA Application. (E.g. as shown in Figure 4 of the IBA
Application, description beginning at Line 25 of Page 1 5 of the IBA
Application.)
FIGURES 2a and 2b show the second embodiment of the improved roller element, details of the ring rollers and the cage elements, as well as the construction of the cage. In FIGURE 2a, magnetic ring roller 20 comprises ring member 22 and axial magnet assembly 24a. Axial magnet assembly 24a comprises a plurality of axial magnetic members, each of which has a north pole (depicted as solid, one such north pole indicated as north pole 24b) and a south pole (depicted with diagonal hash lines.) FIGURE 2b shows magnetic ring roller 20 in a bearing assembly comprising first raceway 26a and second raceway 26b. Optional cage element 23 surrounds magnetic ring roller 20 such that magnetic ring roller 20 is free to rotate, but will maintain the desired spacing with other ring rollers (not shown.) Coils 25a and 25b are connected to a source of alternating current which produces an electromagnetic field when the alternating current flows through the coils. (See FIGURE 2d for an alternate embodiment description which does not require alternating current.) The electromagnetic field produces an electromotive force which acts on magnetic ring roller 20. The electromotive force repels the north poles of axial magnet assembly 24a (not shown: see FIGURE 2a) and attracts the south poles likewise, which causes magnetic ring roller 20 to move in accordance with these forces. At an appropriate interval, the alternating current in the coils is reversed, which will cause a reversal of the attracting and repelling forces. Since magnetic ring roller 20 will have rotated, if the alternating current is reversed at the proper time, the combination of these attracting and repelling forces will impart more rotational force to magnetic ring roller 20 in an appropriate direction.
It is optional, but strongly preferred, to include more than one set of coils in the length of raceway 26a. (See FIGURE 2d: the totality of such coils referred to hereafter as coils 25a et cetera.) It is required that all coils present in the IBA be controlled such that they contribute a net force in the desired direction of rotation of magnetic ring roller 20. This is only required if the coils are being used to actively induce rotation in magnetic ring roller 20. While only one magnetic ring roller is shown, there will be at least three ring rollers, some or all of which may be magnetic ring rollers, in any complete IBA.
It is optional to use coils 25a et cetera to provide motive force to the IBA. It is likewise optional to use coils 25a et cetera to provide braking force to the IBA. (These options are not mutually exclusive: both may be
incorporated into a working embodiment of the invention.) If coils 25a et cetera are provided with alternating current such that the electromotive forces they generate tend to o ose the rotary motion of axial magnetic member 24a and thus magnetic ring roller 20, the rotation of the bearing assembly will be slowed. This applies a non-contact electrical braking force to the bearing assembly, which causes less wear and tear than a
conventional frictional braking system.
A third option, which is likewise not exclusive to the other two, is to use coils 25a et cetera to recover energy from the bearing assembly if it is already in motion. As magnetic ring roller 20 rotates in the raceway, axial magnetic member 24a will induce a current in coils 25a et cetera. This current can be used to provide electrical energy to some load, such as a motor or a battery. If the motive force which is causing the bearing assembly as a whole to rotate is removed, as magnetic ring roller 20 slows due to friction it will continue to induce current until it comes to a rest. Until that happens, current will be induced which can be used or stored by a battery or other load.
It is optional, but strongly preferred, that the outer circumference of magnetic ring roller 20 be larger than the distance between the surfaces of the raceways such that magnetic ring roller 20 is under "pre-load" as that term is used in the IBA Application. (See description starting at Line 5, Page 1 4 of the IBA Application.)
It is optional to include a sensor located on magnetic ring roller 20 as described in the IBA Application. (E.g. as shown in Figure 4 of the IBA
Application, description beginning at Line 25 of Page 1 5 of the IBA
Application.)
It is optional to make axial magnetic member out of, or incorporate it into, elastomeric material to gain the advantages of using such materials described in the IBA Application. (E.g. as shown in Figure 4 of the IBA
Application, description beginning at Line 25 of Page 1 4 of the IBA
Application.)
FIGURES 2c and 2d show the second embodiment of the improved roller element in two alternate bearing assemblies. FIGURE 2c shows the improved roller elements in a stacked raceway bearing assembly. As with the IBA, this configuration provides the benefit of two raceways combined with the ring-type roller element. This means that, especially with pre-load, the bearing assembly will tend to maintain a constant and stable spacial orientation between the raceways. Coils similar to coils 25a et cetera (not shown, see FIGURE 2d) can be incorporated in both the upper and lower raceways.
In FIGURE 2d, a flattened projection of raceway 26a is shown with an alternate configuration for coils 25a et cetera, here shown simply as coils 25. In this embodiment, coils 25 are staggered alternatively. With proper selection of the distance between alternating coils, instead of an alternating current a constant direct current can be applied to coils 25 which will impart a constant net force in a selected direction of rotation of magnetic ring roller 20. As axial magnetic member 20 rotates, each coil 25 will either "pull" the nearest magnetic element of axial magnetic member 24a toward it, or "push" it away, imparting propulsive force in the desired direction of rotation. Coils 25 can either be constantly energized, or be switched on and off to provide the largest possible net force to axial magnetic member 24a. With proper configuration, coils 25 can also be used with alternating current as
previously described. (See FIGURE 2b.) It is required that if direct current is used, that all magnetic ring rollers used have their magnetic elements oriented so that they are all in the same or nearly the same magnetic orientation as they pass any fixed point in the raceway.
It is optional, but preferred, to have a controlling means for the flow of current through the coils, whichever embodiment is practiced, such that the controlling means can increase or decrease current flow to the coils, switch current flow to the coils on and off, and/or reverse the flow of current through the coils to produce variable acceleration (including negative acceleration) on magnetic ring roller 20. This can be as simple as a reversible AS or DC power supply, or as complex as a computer-controlled current source which can switch, increase, or decrease the current flow at any time, with or without access to sensors indicating the current position and rotational rate of the magnetic ring rollers.
It is optional, but preferred, to have a controlling means for the flow of current through the coils, whichever embodiment is practiced, such that the controlling means has a means for sensing the rotational position of axial magnetic member 24a, such that the controlling means can increase or decrease current flow to the coils, switch current flow to the coils on and off, and/or reverse the flow of current through the coils to produce the desired acceleration (including negative acceleration) on magnetic ring roller 20. This option can be mutually incorporated with the variable acceleration control means described in the previous paragraph.
It is optional, but preferred, to have a controlling means for the flow of current through the coils, whichever embodiment is practiced, such that the controlling means has a means for sensing the rotational speed of the bearing assembly, such that the controlling means can increase or decrease current flow to the coils, switch current flow to the coils on and off, and/or reverse the flow of current through the coils to produce the desired
acceleration (including negative acceleration) on magnetic ring roller 20. This option can be mutually incorporated with the control means described in the previous two paragraphs.
FIGURE 4 shows the cage described in the IBA Application, which can be used with the improved roller elements disclosed herein. In bearing assembly 40, ring roller 44 (which is a standard roller element in this Figure, but could comprise a vaned ring roller, a magnetic ring roller, or either in the alternate) is held captive by cage member 46, which is affixed to cord guide 47. Cord 48 goes through cord guide 47 and links all the other cage members into a flexible cage assembly. Held in the cage assembly, the ring rollers roll through raceway 42 with the desired spacing maintained.
FIGURE 5 shows an alternate embodiment of the ring roller which has a cage element that does not capture the outer circumference as in the IBA Application or FIGURE 4, but rather captures it by interlocking with the ring roller at the ring roller's axis of rotation. Ring roller 60 comprises outer ring 61 which is connected to a central hub (not shown) by axial members 63. Axial members 63 could comprise vanes and/or incorporate magnets as disclosed in the descriptions of FIGURES 1 a and 2a. Cage element 62
interfaces with the central hub via a rotary bearing (not shown). It is required that ring roller 60 be able to rotate freely in relation to cage element 62 about rotary point 65. Cord guide 64 is affixed to cage member 62. It is preferred, but not required, that cord guide 64 and cage element 62 be extruded, molded, machined, cast or otherwise formed from a single piece of material.
It is optional, but neither preferred nor required, to include release slot
66 in cord guide 64. This allows a cord or other continuous retaining element (e.g. cord 48 shown in FIGURE 4) to be passed through cord guide 64, or removed therefrom, without having to disassemble the bearing assembly. It is optional, but neither preferred nor required, to include an analogous release slot in cord guide 47 or in other embodiments of the invention or the IBA. Whether or not release slot 66 is included in cord guide 64, a cord or other retaining member (see FIGURE 4) can then be passed through cord guide 64 and the cord guides of all the other cage members of the ring rollers incorporated in the bearing assembly to form a completed cage. This will cause the desired spacing to be maintained.
It is optional, but neither preferred nor required, to allow for the ends of cord guide 64 to attach only to the tangent cord guide affixed to the tangent ring rollers in the bearing assembly. If this is done, instead of a single cord, individual connections of whatever type (not shown) could connect the cage elements to form the cage and maintain the desired spacing. These attachments could be made via attachment members of any suitable type (e.g. pinch rings which pass through holes at the end of the cord guides) or by allowing the ends of cord guide 64 to mechanically interface (e.g. by terminating one end of the cord guide in a hook and the other end in a ring.) It is required that however the ends of cord guide 64 connect to other cord guides, that the connection both maintain the desired spacing and allow for unimpaired rotation of the ring rollers in the bearing assembly.
It will be apparent to those of ordinary skill in the art that the three embodiments herein could be combined in varied combination or as a single unit, granting the improvements of each to a single bearing assembly. This could be done by including improved roller elements of each of the three embodiments in a single bearing assembly, or by incorporating the elements of one embodiment into a roller element which also incorporates the elements of one or both of the other embodiments.
While various embodiments and aspects of the present invention have been described above, it should be understood that they have been presented by way of example only, and not limitation. Thus, the breadth and scope of the present invention should not be limited by any of the above exemplary embodiments.
This application - taken as a whole with the abstract, specification, and drawings being combined - provides sufficient information for a person having ordinary skill in the art to practice the invention as disclosed herein. Any measures necessary to practice this invention are well within the skill of a person having ordinary skill in this art after that person has made a careful study of this disclosure.
Because of this disclosure and solely because of this disclosure, modification of this device and method can become clear to a person having ordinary skill in this particular art. Such modifications are clearly covered by this disclosure.
What is claimed and sought to be protected by Letters Patent is:

Claims

1 ) A roller element for bearings comprising:
a) An outer ring having an outer circumference and an inner
circumference, the outer circumference contacting a first surface and a second surface of a raceway of a bearing assembly; and, b) A plurality of vane members affixed to the inner circumference defining a plurality of inter-vane space, the plurality of vane members each having a pitch, the pitch shaped such that when the roller element for bearings rotates the plurality of vane members cause a fluid surrounding the roller element to flow in a fixed direction through the plurality of inter-vane spaces.
2) A roller element for bearings as in Claim 1 , wherein the outer
circumference is greater than the distance between the first surface and the second surface such that the outer ring must be compressed to be inserted into the raceway.
3) A roller element for bearings as in Claim 1 , further comprising:
a) An inner ring, detachably affixed to the outer ring, the plurality of vane members being affixed to the inner ring and thus detachably affixed to the outer ring.
4) A roller element for bearings as in Claim 3, wherein the outer
circumference is greater than the distance between the first surface and the second surface such that the outer ring must be compressed to be inserted into the raceway.
5) A roller element for bearings as in Claim 1 wherein the outer ring and the plurality of vane members are formed of a single piece of material.
6) A roller element for bearings as in Claim 5, wherein the outer
circumference is greater than the distance between the first surface and the second surface such that the outer ring must be compressed to be inserted into the raceway.
7) A roller element for bearings comprising:
a) An outer ring having an outer circumference and an inner
circumference, the outer circumference contacting a first surface and a second surface of a raceway of a bearing assembly; and, b) An axial magnetic member, the axial magnetic member comprising a plurality of axial magnets, each of the plurality of axial magnets having a north pole and a south pole, the axial magnetic member affixed to the inner circumference.
8) A roller element for bearings as in Claim 7, wherein the outer
circumference is greater than the distance between the first surface and the second surface such that the outer ring must be compressed to be inserted into the raceway. 9) A roller element for bearings as in Claim 7, wherein the axial magnetic member comprises at least two axial magnets, and wherein the at least two axial magnets are affixed to the inner circumference such that the north pole of any one of the at least two axial magnets is affixed to the inner
circumference consecutively with the south pole of any other one of the at least two axial magnets along the inner circumference.
1 0) A roller element for bearings as in Claim 9, wherein the outer
circumference is greater than the distance between the first surface and the second surface such that the outer ring must be compressed to be inserted into the raceway.
1 1 ) A bearing assembly comprising:
a) A raceway, comprising an inner bearing surface and an outer
bearing surface;
b) At least two rolling elements, the at least two rolling elements
being captive inside the raceway, each rolling element coming into contact with the outer bearing surface and the inner bearing surface, each rolling element having an outer circumference and an inner circumference; and,
c) A plurality of vane members affixed to the inner circumferences defining a plurality of inter-vane spaces, the plurality of vane members each having a pitch, the pitch shaped such that when the rolling elements rotate, the plurality of vane members cause a fluid surrounding the rolling elements to flow in a fixed direction through the plurality of inter-vane spaces.
1 2) A bearing assembly as in Claim 1 1 , further comprising:
a) A cage, the cage comprising at least two individual cage segments, each individual cage segment comprising a cord channel and a retaining member, each retaining member retaining one of the at least two rolling elements; and,
b) A cord, the cord passing through all of the cord channels. 1 3) A bearing assembly as in Claim 1 1 , wherein the at least two rolling elements have an external diameter, the external diameter being the distance between two diametrically opposed points on the outer roller surface, and the external diameter is larger than an average distance between the outer bearing surface and the inner bearing surface when an external load is not present, causing a pre-load to exist when the at least two rolling elements are present between the inner bearing surface and the outer bearing surface.
1 4) A bearing assembly as in Claim 1 2, wherein the at least two rolling elements have an external diameter, the external diameter being the distance between two diametrically opposed points on the outer roller surface, and the external diameter is larger than an average distance between the outer bearing surface and the inner bearing surface when an external load is not present, causing a pre-load to exist when the at least two rolling elements are present between the inner bearing surface and the outer bearing surface.
1 5) A bearing assembly comprising:
a) A raceway, comprising an inner bearing surface and an outer
bearing surface;
b) At least two rolling elements, the at least two rolling elements
being captive inside the raceway, each rolling element coming into contact with the outer bearing surface and the inner bearing surface, each rolling element having an outer circumference and an inner circumference; and,
c) An axial magnetic member, the axial magnetic member comprising a plurality of axial magnets, each of the plurality of axial magnets having a north pole and a south pole, the axial magnetic member affixed to the inner circumference.
1 6) A bearing assembly as in Claim 1 5, further comprising:
a) A cage, the cage comprising at least two individual cage segments, each individual cage segment comprising a cord channel and a retaining member, each retaining member retaining one of the at least two rolling elements; and,
b) A cord, the cord passing through all of the cord channels.
1 7) A bearing assembly as in Claim 1 5, wherein the at least two rolling elements have an external diameter, the external diameter being the distance between two diametrically opposed points on the outer roller surface, and the external diameter is larger than an average distance between the outer bearing surface and the inner bearing surface when an external load is not present, causing a pre-load to exist when the at least two rolling elements are present between the inner bearing surface and the outer bearing surface.
1 8) A bearing assembly as in Claim 1 6, wherein the at least two rolling elements have an external diameter, the external diameter being the distance between two diametrically opposed points on the outer roller surface, and the external diameter is larger than an average distance between the outer bearing surface and the inner bearing surface when an external load is not present, causing a pre-load to exist when the at least two rolling elements are present between the inner bearing surface and the outer bearing surface.
1 9) A bearing assembly as in Claim 1 5, further comprising:
a) A plurality of coils incorporated into the inner bearing surface and/or the outer bearing surface, such that the plurality of coils do not physically contact the at least two rolling elements; and,
b) a power source electrically connected to the plurality of coils such that when the power source is switched on, an electrical current flows through the plurality of coils.
20) A bearing assembly as in Claim 1 6, further comprising: a) A plurality of coils incorporated into the inner bearing surface and/or the outer bearing surface, such that the plurality of coils do not physically contact the at least two rolling elements; and,
b) a power source electrically connected to the plurality of coils such that when the power source is switched on, an electrical current flows through the plurality of coils.
21 ) A bearing assembly as in Claim 1 7, further comprising:
a) A plurality of coils incorporated into the inner bearing surface and/or the outer bearing surface, such that the plurality of coils do not physically contact the at least two rolling elements; and,
b) a power source electrically connected to the plurality of coils such that when the power source is switched on, an electrical current flows through the plurality of coils. 22) A bearing assembly as in Claim 1 8, further comprising:
a) A plurality of coils incorporated into the inner bearing surface and/or the outer bearing surface, such that the plurality of coils do not physically contact the at least two rolling elements; and,
b) a power source electrically connected to the plurality of coils such that when the power source is switched on, an electrical current flows through the plurality of coils.
23) A bearing assembly as in Claim 1 1 , further comprising: a) An intake area filled with the fluid, the intake area communicating with the raceway such that when the rolling elements rotate inside the raceway, the fluid will be drawn from the intake area toward the rolling elements by the plurality of vane members; and,
b) an outflow area, the outflow area communicating with the raceway such that when the rolling elements rotate inside the raceway, the fluid will be impelled into the outflow area by the plurality of vane members.
24) A bearing assembly as in Claim 23, further comprising:
a) A cage, the cage comprising at least two individual cage segments, each individual cage segment comprising a cord channel and a retaining member, each retaining member retaining one of the at least two rolling elements; and,
b) A cord, the cord passing through all of the cord channels. 25) A bearing assembly as in Claim 23, wherein the at least two rolling elements have an external diameter, the external diameter being the distance between two diametrically opposed points on the outer roller surface, and the external diameter is larger than an average distance between the outer bearing surface and the inner bearing surface when an external load is not present, causing a pre-load to exist when the at least two rolling elements are present between the inner bearing surface and the outer bearing surface. 26) A bearing assembly as in Claim 24, wherein the at least two rolling elements have an external diameter, the external diameter being the distance between two diametrically opposed points on the outer roller surface, and the external diameter is larger than an average distance between the outer bearing surface and the inner bearing surface when an external load is not present, causing a pre-load to exist when the at least two rolling elements are present between the inner bearing surface and the outer bearing surface.
PCT/US2017/061125 2017-11-10 2017-11-10 Bearing roller elements and assembly WO2019094030A1 (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS571820A (en) * 1980-05-01 1982-01-07 Kiyoyasu Wake Roller bearing utilizing magnetic force
US5026178A (en) * 1989-05-05 1991-06-25 Gmn Georg Miller Nurnberg Ag Aktiengesellschaft Sensor bearings for determining rotational speed and/or angle of torsion
US20050105838A1 (en) * 2003-11-17 2005-05-19 Timken Us Corporation Bearing with compressible rolling elements
US20150043863A1 (en) * 2011-12-19 2015-02-12 Aktiebolaget Skf Bearing cage, bearing cage segment, and method for assembling the bearing cage
CN204200847U (en) * 2014-10-27 2015-03-11 杭州恩斯克万达电动转向系统有限公司 A kind of heat radiation roller bearing
EP2812592B1 (en) * 2012-02-10 2016-02-03 Aktiebolaget SKF Bearing and wind turbine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS571820A (en) * 1980-05-01 1982-01-07 Kiyoyasu Wake Roller bearing utilizing magnetic force
US5026178A (en) * 1989-05-05 1991-06-25 Gmn Georg Miller Nurnberg Ag Aktiengesellschaft Sensor bearings for determining rotational speed and/or angle of torsion
US20050105838A1 (en) * 2003-11-17 2005-05-19 Timken Us Corporation Bearing with compressible rolling elements
US20150043863A1 (en) * 2011-12-19 2015-02-12 Aktiebolaget Skf Bearing cage, bearing cage segment, and method for assembling the bearing cage
EP2812592B1 (en) * 2012-02-10 2016-02-03 Aktiebolaget SKF Bearing and wind turbine
CN204200847U (en) * 2014-10-27 2015-03-11 杭州恩斯克万达电动转向系统有限公司 A kind of heat radiation roller bearing

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