WO2019090899A1 - Modular precision cycloidal rotary joint speed reducer - Google Patents
Modular precision cycloidal rotary joint speed reducer Download PDFInfo
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- WO2019090899A1 WO2019090899A1 PCT/CN2017/116690 CN2017116690W WO2019090899A1 WO 2019090899 A1 WO2019090899 A1 WO 2019090899A1 CN 2017116690 W CN2017116690 W CN 2017116690W WO 2019090899 A1 WO2019090899 A1 WO 2019090899A1
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- gear
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- cycloidal
- wheel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
- F16H1/28—Toothed gearings for conveying rotary motion with gears having orbital motion
- F16H1/32—Toothed gearings for conveying rotary motion with gears having orbital motion in which the central axis of the gearing lies inside the periphery of an orbital gear
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/023—Mounting or installation of gears or shafts in the gearboxes, e.g. methods or means for assembly
Definitions
- the invention provides a modular precision cycloidal speed reducer, which is used for a robot rotary joint, a machine tool turntable and the like which require high rotation precision.
- BXJ reducer is a new type of transmission developed on the basis of cycloidal pin wheel. It has a series of large rigidity, large transmission ratio range, large bearing capacity, high motion precision, high transmission efficiency, small backlash and small volume. advantage.
- the BXJ reducer consists of two parts: an involute cylindrical planetary reduction mechanism and a cycloidal needle mechanism.
- the input of the cycloidal stage is composed of at least two crankshafts, which constitute one or more parallelograms, and each planetary gear of the star line. They are respectively splined with their corresponding crankshafts, which puts an assembly requirement on the relative phase of the internal splines and external teeth of the planetary gears.
- the inner splines and outer teeth of each planet wheel have different relative phases, and need to be accurately ensured, otherwise they cannot be assembled. This puts high requirements on the manufacture of the planetary gears, and thus reduces Production efficiency increases manufacturing costs.
- the object of the present invention is to provide a modular precision cycloidal rotary joint reducer with reasonable structure, low cost and modularity.
- the technical solution of the invention is a modular precision cycloidal rotary joint reducer, which comprises a pin gear shell, a planet carrier, a crank shaft, a pin gear pin, a cycloidal wheel, a sun gear and a planetary gear, and the planet carrier is supported by a rolling bearing.
- n crank shafts are disposed in the planet carrier and have two eccentric portions displaced by 180°, and the eccentric portion is coupled to the cycloidal wheel through a roller bearing, and the cycloidal wheel is accommodated in the inner wall of the pin gear housing.
- the pin gear pin in the pin pin hole is engaged in the pin gear shell, and both ends of the crank shaft are supported in the planet carrier by the tapered roller bearing, and the planet gear is fixed by the spline and the retaining ring, and two or more crank shafts and cycloids
- the wheel and the planet carrier form a parallelogram mechanism, and the center gear is supported in the planet carrier and the cycloidal wheel and the upper tooth portion thereof meshes with the planetary wheel; wherein the center gear is uniformly meshed with n and is fixed at n
- the planetary gears on the crankshaft, the number of teeth of the planetary gear and the sun gear are multiples of n, and the inner splines of the planetary gears are in phase with the relative outer teeth.
- the invention sets the number of teeth of the sun gear and the planetary gear to a multiple of the number of the planetary gears of each reducer, and has the advantages that the phase of the inner spline and the outer tooth of the planetary gear can be set to an arbitrary value, and only needs to be consistent. It can be convenient, reliable and save a lot of fixtures. Under the premise of ensuring sufficient transmission strength, the spline parameters of the planetary gears of various frame reducers can be the same, so only a small number of tools and fixtures can be used.
- Figure 1 is a schematic structural view of the present invention
- Figure 2 is a schematic diagram of the transmission of the present invention
- Figure 3 is a schematic view showing the structure of the center gear and the planetary gear meshing transmission of the present invention.
- the pin housing 1 the carrier 2, the crank shaft 3, the pin gear 4, the cycloidal wheel 5, the sun gear 6, the planetary gear 7, and the pin gear hole 8.
- a modular precision cycloidal rotary joint reducer shown in Figures 1, 2, and 3 includes a pin gear housing 1, a carrier 2, a crank shaft 3, a pin gear 4, a cycloidal wheel 5, a sun gear 6, and a planetary gear 7.
- the planet carrier is supported by the rolling bearing in the pin gear housing, and the n crank shafts are disposed in the planet carrier and have two eccentric portions offset by 180°, and the eccentric portion is coupled with the cycloidal wheel through the roller bearing, the cycloidal line
- the pin gear pin accommodated in the pin hole of the inner wall of the pin gear case is engaged in the pin gear case, and both ends of the crank shaft are supported in the planet carrier by the tapered roller bearing and the planet wheel is fixed by the spline and the retaining ring.
- crankshafts, a cycloidal wheel and a planet carrier form a parallelogram mechanism, and the central gear is supported by the carrier and the cycloidal wheel and the upper teeth thereof mesh with the planetary gear; wherein: the central gear is surrounded by The cloth meshes n planets that are fixed on the n crankshafts.
- the number of teeth of the planet gears and the sun gear is a multiple of n, and the inner splines of the planet gears coincide with the relative phases of the upper teeth.
- the number of teeth of the three planetary wheels and one central wheel can be divisible by three, and the planetary gear can be smoothly loaded; if it cannot be divisible, it must be 1/3 or 2/3 pitch, obviously if the planetary gear The difference is 1/3 pitch, the center wheel is 2/3 pitch apart, or the planetary wheel is 2/3 pitch apart, the center wheel is 1/3 pitch apart, and the planet wheel can also mesh correctly with the center wheel.
- the number of teeth of the center wheel and the planet wheel is a multiple of 3, the internal splines of the three planet wheels and the external teeth can be properly meshed.
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- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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Abstract
A modular precision cycloidal rotary joint speed reducer, comprising a pin wheel housing (1), a planet carrier (2), crank shafts (3), a wheel pin (4), a cycloidal gear (5), a sun gear (6), and planet gears (7). The planet carrier (2) passes through and is supported in the pin wheel housing (1) by a roller bearing. n crank shafts (3) pass through the planet carrier (2) and have two eccentric portions offset by 180 degrees. The eccentric portion is coupled to the cycloidal gear (5) via a roller bearing. The cycloidal gear (5) engages in the pin wheel housing (1) via the wheel pin (4) accommodated in a wheel pin hole in an inner wall of the pin wheel housing (1). Each end of the crank shaft (3) is supported in the planet carrier (2) by a tapered roller bearing, and is fixedly coupled to the planet gear (7) via a spline and a retaining ring. The two or more crank shafts (3), the cycloidal gear (5), and the planet carrier (2) form a parallelogram-shaped mechanism. The sun gear (6) passes through and is supported on the planet carrier (2) and the cycloidal gear (5), and an upper tooth portion thereof engages with the planet gear (7). n planet gears (7) fixedly coupled to n crank shafts (3) are uniformly distributed around and engage with the sun gear (6). The number of teeth of the planet gear (7) and the number of teeth of the sun gear (6) is a multiple of n. A relative phase of an internal spline of the planet gear (7) is consistent with that of upper teeth thereof.
Description
本发明提供一种模块化精密摆线减速器,是用于机器人回转关节、机床转台等要求高回转精度场合的装置。The invention provides a modular precision cycloidal speed reducer, which is used for a robot rotary joint, a machine tool turntable and the like which require high rotation precision.
BXJ减速器是在摆线针轮基础上发展起来的一种新型传动装置,具有刚度大、传动比范围大、承载能力大、运动精度高、传动效率高和回差小、体积小等一系列优点。BXJ reducer is a new type of transmission developed on the basis of cycloidal pin wheel. It has a series of large rigidity, large transmission ratio range, large bearing capacity, high motion precision, high transmission efficiency, small backlash and small volume. advantage.
BXJ减速器由渐开线圆柱行星减速机构和摆线针轮机构两部分组成,其摆线级的输入由至少2曲柄轴组成,构成1个以上平行四边形,而行星级的每个行星轮分别与其对应曲柄轴通过花键联接,这就对行星轮的内花键与外齿相对相位提出了装配要求。换而言之,一般情况下,每只行星轮的内花键与外齿相对相位均不一样,并且需精确保证,否则无法装配,这对行星轮的制造提出了很高的要求,进而降低了生产效率,增加了制造成本。The BXJ reducer consists of two parts: an involute cylindrical planetary reduction mechanism and a cycloidal needle mechanism. The input of the cycloidal stage is composed of at least two crankshafts, which constitute one or more parallelograms, and each planetary gear of the star line. They are respectively splined with their corresponding crankshafts, which puts an assembly requirement on the relative phase of the internal splines and external teeth of the planetary gears. In other words, in general, the inner splines and outer teeth of each planet wheel have different relative phases, and need to be accurately ensured, otherwise they cannot be assembled. This puts high requirements on the manufacture of the planetary gears, and thus reduces Production efficiency increases manufacturing costs.
发明内容Summary of the invention
本发明的目的在于提供一种结构合理、造价低、模块化的模块化精密摆线回转关节减速器。The object of the present invention is to provide a modular precision cycloidal rotary joint reducer with reasonable structure, low cost and modularity.
本发明的技术方案:一种模块化精密摆线回转关节减速器,包括针齿壳、行星架、曲柄轴、针齿销、摆线轮、中心齿轮和行星轮,行星架经滚动轴承穿接支撑在针齿壳内,n个曲柄轴穿设在行星架内且具有错位180°的两个偏心部,其偏心部通过滚子轴承与摆线轮联接,摆线轮经容纳于针齿壳内壁针齿销孔内的针齿销啮合在针齿壳内,曲柄轴两端通过圆锥滚子轴承支撑在行星架内且通过花键和挡圈固联行星轮,两个以上曲柄轴、摆线轮与行星架构成平行四边形机构,中心齿轮穿接支撑在行星架、摆线轮内且其上齿部与行星轮啮合;其特征在于:所述中心齿轮周围均布啮合n只固联在n个曲柄轴上的行星轮,行星轮与中心齿轮 的齿数和为n的倍数,行星轮的内花键与其上外齿的相对相位一致。The technical solution of the invention is a modular precision cycloidal rotary joint reducer, which comprises a pin gear shell, a planet carrier, a crank shaft, a pin gear pin, a cycloidal wheel, a sun gear and a planetary gear, and the planet carrier is supported by a rolling bearing. In the pin gear housing, n crank shafts are disposed in the planet carrier and have two eccentric portions displaced by 180°, and the eccentric portion is coupled to the cycloidal wheel through a roller bearing, and the cycloidal wheel is accommodated in the inner wall of the pin gear housing. The pin gear pin in the pin pin hole is engaged in the pin gear shell, and both ends of the crank shaft are supported in the planet carrier by the tapered roller bearing, and the planet gear is fixed by the spline and the retaining ring, and two or more crank shafts and cycloids The wheel and the planet carrier form a parallelogram mechanism, and the center gear is supported in the planet carrier and the cycloidal wheel and the upper tooth portion thereof meshes with the planetary wheel; wherein the center gear is uniformly meshed with n and is fixed at n The planetary gears on the crankshaft, the number of teeth of the planetary gear and the sun gear are multiples of n, and the inner splines of the planetary gears are in phase with the relative outer teeth.
本发明将中心齿轮和行星轮的齿数和设定为每台减速器行星轮数量的倍数,其优点有:行星轮的内花键和外齿的相位可设定为任意值,只需保证一致即可,方便、可靠同时节省了大量工装夹具;在保证足够传动强度的前提下,多种机座号减速器的行星轮内花键参数均可一致,因而只需少量刀具和工装夹具即可满足整个系列减速器的生产需求,节省了大量的人力和物力,同时提高了生产效率,进而大幅降低了减速器整个系列的生产成本;将行星轮之外的零部件全部定型,预留中心轮和行星轮的安装空间,在需求不同减速比时,只需安装对应中心轮和行星轮即可,从而实现了模块化生产,极利于大规模生产,节省了产品的管理成本,且提高了响应市场的速度。The invention sets the number of teeth of the sun gear and the planetary gear to a multiple of the number of the planetary gears of each reducer, and has the advantages that the phase of the inner spline and the outer tooth of the planetary gear can be set to an arbitrary value, and only needs to be consistent. It can be convenient, reliable and save a lot of fixtures. Under the premise of ensuring sufficient transmission strength, the spline parameters of the planetary gears of various frame reducers can be the same, so only a small number of tools and fixtures can be used. It meets the production requirements of the entire series of reducers, saves a lot of manpower and material resources, and at the same time improves production efficiency, which greatly reduces the production cost of the entire series of reducers; all the components except the planetary wheels are shaped, and the center wheel is reserved. And the installation space of the planetary wheel, when different speed reduction ratios are required, only the corresponding center wheel and the planetary wheel can be installed, thereby realizing modular production, which is advantageous for mass production, saving product management cost and improving response. The speed of the market.
图1为本发明结构示意图;Figure 1 is a schematic structural view of the present invention;
图2为本发明传动原理图;Figure 2 is a schematic diagram of the transmission of the present invention;
图3为本发明中心齿轮和行星轮啮合传动结构示意图。Figure 3 is a schematic view showing the structure of the center gear and the planetary gear meshing transmission of the present invention.
图中:针齿壳1、行星架2、曲柄轴3、针齿销4、摆线轮5、中心齿轮6、行星轮7,针齿销孔8。In the figure: the pin housing 1, the carrier 2, the crank shaft 3, the pin gear 4, the cycloidal wheel 5, the sun gear 6, the planetary gear 7, and the pin gear hole 8.
以下结合附图和实施例对本发明作进一步说明。The invention will be further described below in conjunction with the drawings and embodiments.
图1、2、3所示一种模块化精密摆线回转关节减速器包括针齿壳1、行星架2、曲柄轴3、针齿销4、摆线轮5、中心齿轮6、行星轮7,行星架经滚动轴承穿接支撑在针齿壳内,n个曲柄轴穿设在行星架内且具有错位180°的两个偏心部,其偏心部通过滚子轴承与摆线轮联接,摆线轮经容纳于针齿壳内壁针齿销孔内的针齿销啮合在针齿壳内,曲柄轴两端通过圆锥滚子轴承支撑在行星架内且通过花键和挡圈固联行星轮,两个以上曲柄轴、摆线轮与行星架构成平行四边形机 构,中心齿轮穿接支撑在行星架、摆线轮内且其上齿部与行星轮啮合;其特征在于:所述中心齿轮周围均布啮合n只固联在n个曲柄轴上的行星轮,行星轮与中心齿轮的齿数和为n的倍数,行星轮的内花键与其上外齿的相对相位一致。A modular precision cycloidal rotary joint reducer shown in Figures 1, 2, and 3 includes a pin gear housing 1, a carrier 2, a crank shaft 3, a pin gear 4, a cycloidal wheel 5, a sun gear 6, and a planetary gear 7. The planet carrier is supported by the rolling bearing in the pin gear housing, and the n crank shafts are disposed in the planet carrier and have two eccentric portions offset by 180°, and the eccentric portion is coupled with the cycloidal wheel through the roller bearing, the cycloidal line The pin gear pin accommodated in the pin hole of the inner wall of the pin gear case is engaged in the pin gear case, and both ends of the crank shaft are supported in the planet carrier by the tapered roller bearing and the planet wheel is fixed by the spline and the retaining ring. Two or more crankshafts, a cycloidal wheel and a planet carrier form a parallelogram mechanism, and the central gear is supported by the carrier and the cycloidal wheel and the upper teeth thereof mesh with the planetary gear; wherein: the central gear is surrounded by The cloth meshes n planets that are fixed on the n crankshafts. The number of teeth of the planet gears and the sun gear is a multiple of n, and the inner splines of the planet gears coincide with the relative phases of the upper teeth.
设中心轮的齿数为z
1,行星轮的齿数为z
2,则在行星轮b位置处,行星轮b啮合节点相对行星轮a啮合节点间移动了z
1/3个节距,中心轮的啮合节点反向移动了z
2/3节距。本实施例中3只行星轮和1只中心轮的齿数均可被3整除,则行星轮可顺利装入;若不能整除,必然差1/3或2/3个节距,显然若行星轮相差1/3个节距,中心轮相差2/3个节距,或行星轮相差2/3个节距,中心轮相差1/3个节距,行星轮也能与中心轮正确啮合。综上若中心轮与行星轮的齿数和为3的倍数,则3只行星轮的内花键与外齿的相对相位一致即可正确啮合。
Let the number of teeth of the center wheel be z 1 and the number of teeth of the planet wheel be z 2 , then at the position of the planet wheel b, the meshing point of the planet wheel b moves z 1 /3 pitch between the meshing nodes of the planet wheel a, the center wheel The meshing node reverses the z 2 /3 pitch. In this embodiment, the number of teeth of the three planetary wheels and one central wheel can be divisible by three, and the planetary gear can be smoothly loaded; if it cannot be divisible, it must be 1/3 or 2/3 pitch, obviously if the planetary gear The difference is 1/3 pitch, the center wheel is 2/3 pitch apart, or the planetary wheel is 2/3 pitch apart, the center wheel is 1/3 pitch apart, and the planet wheel can also mesh correctly with the center wheel. In summary, if the number of teeth of the center wheel and the planet wheel is a multiple of 3, the internal splines of the three planet wheels and the external teeth can be properly meshed.
Claims (1)
- 一种模块化精密摆线回转关节减速器,包括针齿壳、行星架、曲柄轴、针齿销、摆线轮、中心齿轮和行星轮,行星架经滚动轴承穿接支撑在针齿壳内,n个曲柄轴穿设在行星架内且具有错位180°的两个偏心部,其偏心部通过滚子轴承与摆线轮联接,摆线轮经容纳于针齿壳内壁针齿销孔内的针齿销啮合在针齿壳内,曲柄轴两端通过圆锥滚子轴承支撑在行星架内且通过花键和挡圈固联行星轮,两个以上曲柄轴、摆线轮与行星架构成平行四边形机构,中心齿轮穿接支撑在行星架、摆线轮内且其上齿部与行星轮啮合;其特征在于:所述中心齿轮周围均布啮合n只固联在n个曲柄轴上的行星轮,行星轮与中心齿轮的齿数和为n的倍数,行星轮的内花键与其上外齿的相对相位一致。A modular precision cycloidal rotary joint reducer comprises a pin gear shell, a planet carrier, a crank shaft, a pin gear pin, a cycloidal wheel, a sun gear and a planet gear, and the planet carrier is supported by the rolling bearing in the pin gear shell. The n crankshafts are disposed in the planet carrier and have two eccentric portions with a 180° misalignment. The eccentric portion is coupled to the cycloidal wheel through a roller bearing, and the cycloidal wheel is received in the pin hole of the inner wall of the pin gear housing. The pin gear is engaged in the pin gear shell, and both ends of the crank shaft are supported in the planet carrier by the tapered roller bearing and the planet gear is fixed by the spline and the retaining ring, and the two crankshafts and the cycloidal wheel are parallel with the planet carrier. a quadrilateral mechanism, the sun gear is supported in the planet carrier, the cycloidal wheel and the upper tooth portion meshes with the planet gear; wherein the central gear is uniformly meshed with n planets fixed on the n crankshafts The number of teeth of the wheel, the planet wheel and the sun gear is a multiple of n, and the internal splines of the planet gear coincide with the relative phase of the upper teeth.
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CN201711086117.6A CN107747612A (en) | 2017-11-07 | 2017-11-07 | Modularized Precision cycloid revolute joint decelerator |
CN201711086117.6 | 2017-11-07 |
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CN109268453B (en) * | 2018-11-29 | 2024-04-30 | 中冶赛迪技术研究中心有限公司 | Double-ring speed reducer |
CN110529582A (en) * | 2019-09-24 | 2019-12-03 | 江阴市华方新能源高科设备有限公司 | A kind of grapple rotary decelerator |
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CN206130000U (en) * | 2016-10-25 | 2017-04-26 | 秦川机床工具集团股份公司 | Precise planetary cycloid reducer |
CN106763531A (en) * | 2017-01-22 | 2017-05-31 | 重庆大学 | Precision circle reason decelerator assembly technology |
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