WO2019089061A1 - Système de commande pour outils de récupération d'hydrocarbures - Google Patents

Système de commande pour outils de récupération d'hydrocarbures Download PDF

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Publication number
WO2019089061A1
WO2019089061A1 PCT/US2017/062315 US2017062315W WO2019089061A1 WO 2019089061 A1 WO2019089061 A1 WO 2019089061A1 US 2017062315 W US2017062315 W US 2017062315W WO 2019089061 A1 WO2019089061 A1 WO 2019089061A1
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WO
WIPO (PCT)
Prior art keywords
tool
control device
hydrocarbon recovery
recovery system
command
Prior art date
Application number
PCT/US2017/062315
Other languages
English (en)
Inventor
Michael Wiedecke
Bjoern Thiemann
Carlo HOELTERLING
Frank WERN
Original Assignee
Weatherford Technology Holdings, Llc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US15/804,671 external-priority patent/US20190137964A1/en
Priority claimed from US15/804,690 external-priority patent/US10480291B2/en
Application filed by Weatherford Technology Holdings, Llc filed Critical Weatherford Technology Holdings, Llc
Priority to BR112020008911-7A priority Critical patent/BR112020008911B1/pt
Priority to MX2020004700A priority patent/MX2020004700A/es
Priority to AU2017437550A priority patent/AU2017437550A1/en
Priority to CA3080465A priority patent/CA3080465A1/fr
Priority to EP17817385.2A priority patent/EP3707346A1/fr
Publication of WO2019089061A1 publication Critical patent/WO2019089061A1/fr

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B19/00—Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
    • E21B19/16—Connecting or disconnecting pipe couplings or joints
    • E21B19/165—Control or monitoring arrangements therefor
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B19/00—Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B44/00—Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions

Definitions

  • the present disclosure generally relates to hydrocarbon recovery tools, and, more specifically, to automated control systems for hydrocarbon recovery tools.
  • Tongs are devices used on oil and gas rigs for gripping and/or rotating tubular members, such as casing, drill pipe, drill collars, and coiled tubing (herein referred to collectively as tubulars and/or tubular strings). Tongs may be used to make-up or break-out threaded joints between tubulars.
  • Tongs typically resemble large wrenches, and may sometimes be referred to as power tongs, torque wrenches, spinning wrenches, and/or iron roughnecks. Tongs typically use hydraulic power to provide sufficiently high torque to make-up or break-out threaded joints between tubulars.
  • a drilling rig is constructed on the earth's surface or floated on water to facilitate the insertion and removal of tubular strings (e.g., drill pipe, casing, sucker rod, riser, or production tubing) into a wellbore.
  • the drilling rig includes a platform and power tools, such as an elevator and slips, to engage, assemble, and lower the tubulars into the wellbore.
  • the elevator is suspended above the platform by a draw works that can raise or lower the elevator in relation to the floor of the rig.
  • the slips are mounted in the platform floor.
  • the elevator and slips are each capable of engaging and releasing a tubular and are designed to work in tandem. Generally, the slips hold a tubular or tubular string that extends into the wellbore from the platform.
  • the elevator engages a tubular joint and aligns it over the tubular string being held by the slips.
  • One or more power drives e.g. a power tong and a spinner, are then used to thread the joint and the string together.
  • the slips disengage the tubular string and the elevator lowers the tubular string through the slips until the elevator and slips are at a predetermined distance from each other.
  • the slips then reengage the tubular string and the elevator disengages the string and repeats the process.
  • This sequence applies to assembling tubulars for the purpose of drilling, deploying casing, or deploying other components into the wellbore. The sequence is reversed to disassemble the tubular string.
  • Drilling tools such as tongs, overdrive systems, elevators, positioning systems, mud buckets, and other tools used in oilfield operations, can be controlled by dedicated remote control panels. These control panels can be located, for example, in a rig control cabin or in locations accessible by equipment operators in control of a particular tool. Whether located in a control cabin or in various locations on the rig, the controllers may be connected to the drilling tools via a wired or wireless connection.
  • a tongs system which may be used to make or break drill pipes by torqueing two lengths of pipe together or breaking a connection between two tubulars— may operate using parameters such as an amount of torque to apply and a direction of rotation and may be commanded to clamp or release a tubular.
  • Positioning devices may operate using parameters such as a horizontal, vertical, and/or azimuthal deflection from a reference point (e.g., positioning on the x,y, and z axes).
  • a controller may be connected to (e.g., hardwired to) a specific device and be configured to operate only the device to which the controller is connected or otherwise associated with. Multiple controllers may be employed to operate the variety of drilling tools used in well-drilling operations.
  • the remote controllers may be associated with one or more tool controllers. Each of these remote controllers may be customized to control parameters used for the specific tool.
  • the parameters for the specific tool may be associated with a particular input/output device of the remote controller. If a new tool is added to a rig, the software of the both the remote controller and the tool controller associated with the new tool is typically updated in order to support the new tool. In existing control systems, calibration certificates are sent along with the tool.
  • the controller is calibrated at the rig and calibration is performed separately for the tool sensors and the control system inputs.
  • Existing control systems may not have sufficient amounts and/or types of input/output capabilities for newer tool models. Calibration of tool sensors and control system inputs for the new tools can be costly and inefficient.
  • Existing control systems may lack sufficient electronic, hydraulic, pneumatic, data, and/or signal connections for newer tool models.
  • the present disclosure generally relates to makeup tools, and, more specifically, automated control systems for makeup tools.
  • One embodiment of the present invention is a hydrocarbon recovery system.
  • the system generally includes a first tool, a remote controller, and a first control device mounted on the first tool and communicatively coupled to the remote controller.
  • the first control device may be configured to receive a command to operate the first tool from the remote controller; based on the command, generate one or more instructions executable by the first control device; and execute the one or more instructions to operate the first tool
  • Another embodiment of the present invention is a method for hydrocarbon recovery.
  • the method generally includes receiving, at a first control device mounted to a first tool, one or more commands related to operation of a first tool; based on the received command, generating one or more commands executable by the first control device; and executing the one or more commands to operate the first tool.
  • Another embodiment of the present invention is a non-transitory computer readable medium including instructions, that when executed by one or more processors, executes a method for hydrocarbon recovery, the method including: receiving, at a first control device mounted on a first tool, one or more commands related to operation of the first tool; based on the received command, generating one or more commands executable by the first control device; and executing the one or more commands to operate the first tool.
  • the system generally includes a first tool, a first control device mounted on the first tool and configured to operate the first tool.
  • the first control device generally includes an explosion-proof housing and a processor disposed in the housing.
  • FIG. 1A illustrates an exemplary tool control system, in accordance with embodiments of the present invention.
  • Figure 1 B is a block diagram illustrating components in a hydrocarbon recovery tool control system with a control device mounted on a tool, in accordance with embodiments of the present invention.
  • Figure 2A illustrates an exemplary tool control system in accordance with embodiments of the present invention.
  • Figure 2B is a block diagram illustrating components in a hydrocarbon recovery tool control system with a plurality of control devices mounted on separate tools, in accordance with embodiments of the present invention.
  • Figure 3A illustrates an example remote control panel, in accordance with embodiments of the present invention.
  • FIG. 3B illustrates an example human-machine interface (HMI) that may be used to control a plurality of tools, in accordance with embodiments of the present invention.
  • HMI human-machine interface
  • Figure 4 illustrates an exemplary tool control system with a wireless receiver, in accordance with embodiments of the present invention.
  • FIG. 5 is a flow diagram of example operations performed by a control device for controlling a tool at a work location, in accordance with embodiments of the present invention.
  • Figure 6 is a flow diagram of example operations performed by a plurality of control devices to control tools at a work location, in accordance with embodiments of the present invention.
  • Figure 7 is a flow diagram of example operations performed by a plurality of control devices to control tools at a work location, in accordance with embodiments of the present invention.
  • Figure 8 is a flow diagram of example operations performed by one or more control devices to control one or more tools for hydrocarbon recovery, in accordance with embodiments of the present invention.
  • Figure 9 is a flow diagram of example operations performed by a plurality of control devices to control a plurality of hydrocarbon recovery tools, in accordance with embodiments of the present invention.
  • Figure 10 is a flow diagram of example operations performed by a remote controller for controlling a plurality of hydrocarbon recovery tools, in accordance with embodiments of the present invention.
  • Figures 1 1A-C illustrate a tool mounted controller for a hydrocarbon recovery system, in accordance with embodiments of the present invention.
  • Figures 12A-B illustrate a tool mounted controller for a hydrocarbon recovery system, in accordance with embodiments of the present invention.
  • Embodiments of the present invention generally relate to systems and methods for local control and/or electric power generation for a tong.
  • a tong control system may be small (e.g., less than about 2 ft. in any dimension; for example 16" x 16" x 6"), so that in can be placed on the tong.
  • data communication between the local tong control system and remote logging/monitoring equipment may be wireless.
  • electric power generation may occur locally on the tong by branching off a portion of an existing hydraulic supply line. Consequently, existing tongs may be beneficially retrofitted.
  • Some embodiments may provide beneficial reduction in electrical connectors, supply boxes, and/or cables that could be damaged, cause accident or injury, contamination, and/or corrosion issues.
  • a battery system may power the tong control system during the absence of hydraulic power in the event of an emergency shut-down.
  • a tong control system may monitor and actuate several parts of the tong.
  • the tong control system may monitor and actuate components of the tong to provide varying torque and/or angular displacement.
  • Disconnection of a tubular joint may require both a high-torque/low-angular displacement "break” action to disengage the contact shoulders, and a low-torque/high-angular displacement "spin” action to screw-out the threads.
  • Connection of a tubular joint may occur in the reverse sequence.
  • torque may be high (e.g., 10,000-100,000 ft-lb), having a small (e.g., 0.12-0.24 revolutions) angular displacement.
  • torque In the spin action, torque may be low (e.g., 1 ,000-3,000 ft-lb), having a large (e.g., 3-5 revolutions) angular displacement.
  • the tong control system may monitor and actuate components of the tong to provide varying clamping and rotation actions.
  • Upper and lower jaws of the tong may turn relative to each other to break a connection between upper and lower tool joints. The upper jaw may then be released while the lower jaw remains clamped onto the lower tool joint.
  • a spinning wrench commonly separate from the torque wrench and mounted higher up on the carriage, may engage the stem of the upper joint of drill pipe to spin the upper joint until it is disconnected from the lower joint.
  • Upper and lower jaws of the tong may turn relative to each other to make-up two joints of pipe. The lower jaw may grip the lower tool joint while the upper pipe is brought into position.
  • the spinning wrench may engage the upper joint to spin it into the lower joint.
  • the torque wrench may clamp the pipe and tighten the connection.
  • Tool control system 100 may include hydrocarbon recovery tools 102, such as tong 102a, a tool mounted controller 104, and a remote controller 106.
  • hydrocarbon recovery tools 102 such as tong 102a
  • tool mounted controller 104 such as tong 102a
  • remote controller 106 such as tong 102a
  • Hydrocarbon recovery tools 102 may include any of various suitable tools for hydrocarbon recovery operations, such as tongs 102a, overdrive systems, elevators, mud buckets, positioning systems 102b, compensators, draw works, top drives, casing making devices, gripping devices, spiders, mud pumps, pickup and laydown tools, interlocks, cement heads, release balls and plugs, control line positioning tools, blowout preventers (BOPs), bails, and the like.
  • Tools 102 may be communicatively coupled to the tool mounted controller 104, and the tool mounted controller 104 may be communicatively coupled to the remote controller 106.
  • An exemplary remote controller is disclosed in U.S. Patent Application Publication No. 2016/0076356, which is hereby fully incorporated by reference.
  • Tool mounted controller 104 may support bi-directional communications via one or more communications links between tools 102 and tool mounted controller 104, which may allow tool mounted controller 104 to transmit commands to tools 102 or receive information from the tools 102. For example, commands transmitted from tool mounted controller 104 to a tool 102 may change an operating parameter of the tool, cause the tool to start or stop performing a function, or instruct the tool to transmit information (e.g., operating parameters or sensor information) to tool mounted controller 104.
  • information e.g., operating parameters or sensor information
  • a bi-directional communications link may also be supported between tool mounted controller 104 and remote controller 106.
  • the bi-directional communications link may allow tool mounted controller 104 to transmit information (e.g., device operating parameters from a tool 102) for display on remote controller 106.
  • the communications links may also allow remote controller 106 to transmit commands to cause tool mounted controller 104 to change the operating parameters of a tool 102 or cause tool 102 to start or stop performing a function.
  • Remote controller 106 may be a hardware remote control device or a control system accessible through a graphical human-machine interface (HMI), such as a web interface or an HMI component of a supervisory control and data acquisition (SCADA) system.
  • HMI graphical human-machine interface
  • FIG. 1 B is a block diagram of an example tool control system 100, in accordance with aspects of the present disclosure.
  • hydrocarbon recovery tool control system 100 includes a tong 102a, a tool mounted controller 104, and a remote controller 106.
  • Remote controller 106 generally includes transceiver 132, input devices 134, and display 136.
  • transceiver 132 may support communications via a wired connection, such as 1000BASE-T (gigabit Ethernet) connection, a serial connection (e.g., an RS-232 connection), or some other wired connection.
  • transceiver 132 may be a wireless transceiver and may support communications via a variety of wireless protocols.
  • transceiver 132 may communicate in an 802.1 1 (Wi-Fi) network, an 802.16 (WiMax) network, a Uniform Terrestrial Network Access (UTRA) network (i.e., a network supporting cellular communications using the High Speed Packet Access standard), an Evolved Uniform Terrestrial Network Access (E-UTRA) network (i.e., a network supporting cellular communications using the Long Term Evolution (LTE or LTE-Advanced standards), or other wireless protocols.
  • Wi-Fi Wi-Fi
  • WiMax 802.16
  • UTRA Uniform Terrestrial Network Access
  • E-UTRA Evolved Uniform Terrestrial Network Access
  • remote controller 106 may receive one or more screens from tool mounted controller 104 and display the one or more screens on display 136.
  • a user may manipulate one or more input devices 134 to modify data displayed on display 136.
  • the data may generally relate to the operation of one or more tools in a hydrocarbon recovery system.
  • remote controller 106 may generate one or more commands and transmit the one or more commands to tool mounted controller 104 via transceiver 132.
  • Tool mounted controller 104 generally includes a controller transceiver 122, programmable logic computer (PLC) 124, and one or more tool input/output devices 126.
  • Tool mounted controller 104 may be mounted directly on the hydrocarbon recovery tools 102, such as tong 102a, as shown in Figure 1A.
  • Tool mounted controller 104 may be communicatively coupled to remote controller 106 via transceiver 122.
  • Transceiver 122 may receive one or more commands from remote controller 106 related to operation of one of the one or more tools 102.
  • PLC 124 may generate one or more instructions to cause at least one of the one or more tools to perform an action specified by the one or more commands.
  • PLC 124 may output the one or more instructions to one of the tool input/output devices 126 for transmission to the at least one of the one or more tools.
  • Tool mounted controller 104 may be connected to one or more tools 102 via a variety of tool input/output devices 126.
  • tool input/output devices 126 may include a wired electrical or optical data transceiver, such as a 1000BASE-T (gigabit Ethernet) interface or a fiber channel interface.
  • Tool input/output devices 126 may also include wireless transceivers, such as transceivers supporting communications using the 802.1 1 (Wi-Fi), 802.16, UTRA, E-UTRA, or other standards.
  • Instructions transmitted via an electrical or optical connection between tool mounted controller 104 and a tool 102 may include communications compliant with an industrial communications protocol, such as PROFIBUS or MODBUS.
  • tool input/output devices 126 may include an analog current loop carrying current levels for configuring operation of tool 102.
  • the current loop may be a 4-20 milliamp loop or a 10-50 milliamp loop, where the lowest current corresponds to a minimum value of a parameter and the highest current corresponds to a maximum value of a parameter.
  • tool input/output devices 126 may include one or more fluid power units in fluid communication with one or more of the one or more of tools 102.
  • the fluid power units may include, for example, hydraulic pumps or pneumatic power units.
  • PLC 124 may be communicatively coupled to the fluid power units (e.g., via an actuator) and may generate one or more instructions to cause the fluid power units to increase or decrease fluid pressure at one of the one or more of tools.
  • PLC 124 may generate a first instruction to start operation of the tool by causing a fluid power unit associated with one of the one or more tools 102 to introduce an amount of fluid pressure to the tool.
  • tools 102 generally include tool components 1 14a.
  • Tool components 1 14a may be communicatively coupled to tool 102a and tool mounted controller 104.
  • PLC 124 can cause tool components to perform an action (e.g., perform a make or break operation on a tubular string, move a positioning arm, etc.).
  • sensors associated with tool components 1 14a may generate data related to a current state of tool 102a and, via tool input/output devices 126, transmit the data to tool mounted controller 104, where the data may be logged and transmitted to remote controller 106 for display.
  • tool mounted controller 104 may be calibrated to receive data from the tool components 1 14a before operation.
  • the tool mounted controller 104 may be configured to determine a clamping force exerted by tong 102a.
  • a pressure transducer of the tool components 1 14a may output a signal corresponding to the clamping force exerted by tong 102a.
  • the signal may be a 4-20 milliamp loop corresponding to the clamping force by a calibration factor.
  • the calibration factor may be particular to the type of pressure transducer used to measure the clamping force.
  • the calibration factor may be input into the tool mounted controller 104 before operation of the tong 102a.
  • the tool mounted controller 104 may be configured to determine the clamping force applied by the tong 102a based on the signal from the pressure transducer and the calibration factor.
  • tool mounted controller 104 may be configured to determine a torque applied by the tong 102a.
  • load cells of the tool components 1 14a may output a signal corresponding to a compression force applied by the tong 102a.
  • the torque applied by the tong 102a may be determined based on the compression force measured by the load cells and a distance between the load cells on the tong 102a.
  • the distance between the load cells and type of load cells may be input into the tool mounted controller 104 before operation of the tong 102a.
  • the tool mounted controller 104 may receive a signal from the load cells corresponding to the compression force.
  • the tool mounted controller 104 may be configured to determine the torque applied by the tong 102a based on the type of load cells, the measurement by the load cells, and the distance between the load cells.
  • each tool may be connected to an individual tool mounted controller.
  • tool 202a is communicatively connected to tool mounted controller 204, which is communicatively connected to a second tool mounted controller 208.
  • Tool mounted controller 208 is communicatively connected to tool 202b.
  • Tool mounted controller 204 may be configured to provide a fluid communication conduit (e.g., a hydraulic or pneumatic pass-through), a power conduit, and/or a data connection to tool mounted controller 208.
  • Tool mounted controllers 204, 208 may support bidirectional communications via one or more communications links between tools 202a, 202b, and tool mounted controllers 204, 208, respectively.
  • the communications links may allow tool mounted controllers 204, 208 to transmit commands to tools 202a, 202b, respectively, or receive information from the tools.
  • commands transmitted from tool mounted controller 208 to a tool 202b may change an operating parameter of the tool, cause the tool to start or stop performing a function, or instruct the tool to transmit information (e.g., operating parameter or sensor information) to tool mounted controller 208.
  • tool 202b may be a positioning arm and tool 202a may be a tong connected to the positioning arm.
  • a bi-directional communications link may also be supported between tool mounted controller 208 and remote controller 206.
  • the bi-directional communications link may allow tool mounted controller 208 to transmit information (e.g., device operating parameters from a tool 202b) for display on remote controller 206.
  • the communications links may also allow remote controller 206 to transmit commands to cause tool mounted controller 208 to change the operating parameters of a tool 202b or cause tool 202b to start or stop performing a function.
  • the bi-directional communications links may allow tool mounted controller 208 to transmit information (e.g., device operating parameters from a tool 202a) from the tool mounted controller 204 for display on remote controller 206.
  • the communications links may allow transmission of commands from the remote controller 206 to the tool mounted controller 204 via the tool mounted controller 208.
  • Remote controller 206 may be a hardware remote control device or a control system accessible through a graphical human-machine interface (HMI), such as a web interface or an HMI component of a supervisory control and data acquisition (SCADA) system
  • FIG. 2B is a block diagram of an example tool control system 200, in accordance with aspects of the present disclosure.
  • hydrocarbon recovery tool control system 200 includes a plurality of tools 202a, 202b, tool mounted controllers 204, 208, and a remote controller 206.
  • Remote controller 206 may be similar to the remote controller 106 from hydrocarbon recovery tool control system 100.
  • Remote controller 206 generally includes transceiver 232, input devices 234, and display 236.
  • transceiver 232 may support communications via a wired connection, such as 1000BASE-T (gigabit Ethernet) connection, a serial connection (e.g., an RS-232 connection), or some other wired connection.
  • transceiver 232 may be a wireless transceiver and may support communications via a variety of wireless protocols.
  • transceiver 232 may communicate in an 802.1 1 (Wi-Fi) network, an 802.16 (WiMax) network, a Uniform Terrestrial Network Access (UTRA) network (i.e., a network supporting cellular communications using the High Speed Packet Access standard), an Evolved Uniform Terrestrial Network Access (E-UTRA) network (i.e., a network supporting cellular communications using the Long Term Evolution (LTE or LTE-Advanced standards), or other wireless protocols.
  • Wi-Fi Wi-Fi
  • WiMax 802.16
  • UTRA Uniform Terrestrial Network Access
  • E-UTRA Evolved Uniform Terrestrial Network Access
  • remote controller 206 may receive one or more screens from tool mounted controllers 204, 208 and display the one or more screens on display 236.
  • a user may manipulate one or more input devices 234 to modify data displayed on display 236.
  • the data may generally relate to the operation of one or more tools in a hydrocarbon recovery system.
  • remote controller 206 may generate one or more commands and transmit the one or more commands to tool mounted controllers 204, 208 via transceiver 232.
  • Tool mounted controller 204 generally includes a controller transceiver 222, programmable logic computer (PLC) 224, and one or more tool input/output devices 226.
  • Tool mounted controller 204 may be mounted directly on the hydrocarbon recovery tools 202, such as tong 202a, as shown in Figure 2A.
  • Tool mounted controller 208 generally includes a controller transceiver 242, programmable logic computer (PLC) 244, and one or more tool input/output devices 246.
  • Tool mounted controller 208 may be mounted directly on the hydrocarbon recovery tools 202, such as positioning arm 202b, as shown in Figure 2A.
  • Tool mounted controller 204 may be communicatively coupled to remote controller 206 via transceiver 222.
  • Transceiver 222 may receive one or more commands from remote controller 206 related to operation of tool 202a. Based on the received one or more commands, PLC 224 may generate one or more instructions to cause at least one of the one or more tools to perform an action specified by the one or more commands. After PLC 224 generates the one or more instructions, PLC 224 may output the one or more instructions to one of the tool input/output devices 226 for transmission to the tool 202a.
  • Tool mounted controller 208 may be communicatively coupled to remote controller 206 via transceiver 242.
  • Transceiver 242 may receive one or more commands from remote controller 206 related to operation of 202b. Based on the received one or more commands, PLC 244 may generate one or more instructions to cause at least one of the one or more tools to perform an action specified by the one or more commands. After PLC 244 generates the one or more instructions, PLC 244 may output the one or more instructions to one of the tool input/output devices 246 for transmission to the tool 202b.
  • Tool mounted controller 204 may be connected to tool 102a via a variety of tool input/output devices 226.
  • tool input/output devices 226 may include a wired electrical or optical data transceiver, such as a 1000BASE-T (gigabit Ethernet) interface or a fiber channel interface.
  • Tool input/output devices 226 may also include wireless transceivers, such as transceivers supporting communications using the 802.1 1 (Wi-Fi), 802.16, UTRA, E-UTRA, or other standards.
  • Instructions transmitted via an electrical or optical connection between tool mounted controller 204 and a tool 202a may include communications compliant with an industrial communications protocol, such as PROFIBUS or MODBUS.
  • tool input/output devices 226 may include an analog current loop carrying current levels for configuring operation of tool 202.
  • the current loop may be a 4-20 milliamp loop or a 10-50 milliamp loop, where the lowest current corresponds to a minimum value of a parameter and the highest current corresponds to a maximum value of a parameter.
  • Tool mounted controller 208 may be connected to tool 202b via a variety of tool input/output devices 246.
  • tool input/output devices 246 may include a wired electrical or optical data transceiver, such as a 1000BASE-T (gigabit Ethernet) interface or a fiber channel interface.
  • Tool input/output devices 246 may also include wireless transceivers, such as transceivers supporting communications using the 802.1 1 (Wi-Fi), 802.16, UTRA, E-UTRA, or other standards.
  • Instructions transmitted via an electrical or optical connection between tool mounted controller 208 and a tool 202b may include communications compliant with an industrial communications protocol, such as PROFIBUS or MODBUS.
  • tool input/output devices 246 may include an analog current loop carrying current levels for configuring operation of tool 202b.
  • tool input/output devices 226, 246 may include one or more fluid power units in fluid communication with the tools 202a, 202b, respectively.
  • the fluid power units may include, for example, hydraulic pumps or pneumatic power units.
  • PLCs 224, 244 may be communicatively coupled to the fluid power units (e.g., via an actuator) and may generate one or more instructions to cause the fluid power units to increase or decrease fluid pressure at the tools 202a, 202b, respectively.
  • PLC 224 may generate a first instruction to start operation of the tool 202a by causing a fluid power unit associated with 202a to introduce an amount of fluid pressure to the tool.
  • PLC 224 may generate a second instruction to cause the fluid unit to release fluid pressure at the tool.
  • tools 202a, 202b generally include tool components 214a, 214b.
  • Tool components 214a, 214b may be communicatively coupled to tool 202a, 202b and tool mounted controller 204, 208, respectively.
  • PLCs 224, 244 can cause tool components to perform an action (e.g., perform a make or break operation on a tubular string, move a positioning arm, etc.).
  • sensors associated with tool components 214a, 214b may generate data related to a current state of tool 202a, 202b, respectively, and, via tool input/output devices 226, 246, transmit the data to tool mounted controller 104, 108 where the data may be logged and transmitted to remote controller 206 for display.
  • Remote controller 206 may generate one or more instructions to command operation of tools 202a, 202b.
  • the instructions may indicate the device for which the instructions are intended.
  • Tool mounted controller 204 may receive the one or more instructions from the remote controller 206.
  • PLC 224 may read the one or more instructions and determine whether or not the instructions are intended for operation of tool 202a. If the instructions are intended for operation of tool 202a, PLC 224 may take one or more actions to cause tool components 214a to perform according to the instructions. If, however, the instructions are intended for operation of tool 202b, PLC 224 may cause the instructions to be transmitted to tool mounted controller 208 via controller transceiver 222.
  • the instructions may be received at the tool mounted controller 208 via the controller transceiver 242 and processed by PLC 244 to determine whether the instruction is intended for operation of tool 202b or for yet another tool connected below tool 202b. If the instructions are intended for operation of tool 202b, PLC 244 may take one or more actions to cause tool components 214a to perform according to the instructions.
  • tool I/O devices may comprise a fluid communication conduit. Fluid pressure generated by tool mounted controller 204 and transmitted to tool 202a may be passed through a tool I/O device to a tool I/O device of tool mounted controller 208. Tool 202a may be actuated and controlled by the supply of pressurized fluid from tool mounted controller 204. Tool 202b may be actuated and controlled by the supply of pressurized fluid from tool mounted controller 208.
  • remote controller 206 may be located in a driller's cabin, which may be remote from the rigfloor (i.e., an explosive zone).
  • Tool mounted controllers 204, 208 may be mounted on one of the tools 202a, 202b, respectively, and located at the rigfloor and packaged in an explosion-proof housing.
  • Remote controller 206 may be communicatively coupled to tool mounted controller 204 via a wired or wireless electrical connection or a fiber connection, as discussed above.
  • Tool mounted controller 204 may be connected to tool 202a using electrical, hydraulic, and/or pneumatic connections.
  • Tool mounted controller 204 may be communicatively coupled to tool mounted controller 208 via a wired or wireless electrical connection or a fiber connection, as discussed above.
  • Tool mounted controller 208 may be connected to tool 202b using electrical, hydraulic, and/or pneumatic connections. In some cases, as described above, some tools may be coupled to individual tool mounted controllers and communicatively coupled to tool mounted controller 204 through the other tool mounted controllers.
  • FIG. 3A illustrates an example remote control panel 300, in accordance with embodiments of the present invention.
  • Remote control panel 300 may operate as a remote controller 106, 206 and may be a universal remote control panel capable of controlling several tools.
  • Remote control panel 300 may include a display 302, one or more wireless antennas 304, an emergency stop button 306, a first joystick 308 (or other directional controller), and one or more optional legacy controls 212 (e.g., rotary switches).
  • Display 302 may be configured to display a plurality of parameters and commands for a tool being currently controlled by remote control panel 300. The contents of display 302 may change depending on the type of tool selected.
  • display 302 may present a first plurality of operating parameters and commands if a first tool (e.g., tongs) is selected, a second plurality of operating parameters and commands if a second tool (e.g., a positioning arm) is selected, and so on.
  • a first tool e.g., tongs
  • a second plurality of operating parameters and commands if a second tool (e.g., a positioning arm) is selected, and so on.
  • Remote control panel 300 may communicate with one or more tool mounted controllers 104, 204, 208 via one or more wireless antennas 304 or wired connections. As illustrated, remote control panel 300 communicates via two antennas 304 for antenna diversity; however, any number of antennas may be used.
  • Emergency stop button 306 may be used to stop one or more tools controlled by remote control panel 300 via one or more tool mounted controllers 104, 204, 208. If emergency stop button 306 is activated, remote control panel 300 may transmit, via wireless antennas or wired connections, one or more commands to one or more tool mounted controllers 104, 204, 208 commanding the tool mounted controller(s) to stop a particular tool or all tools controlled by tool mounted controllers 104, 204, 208 (e.g., by discontinuing power flow to one or more tools). In this manner, the tool(s) can quickly shutdown to prevent damage to the tool(s) or injury caused by the tool(s), for example.
  • first and second joysticks 308, 310 may act as a toggle or selection button to perform an action (e.g., returning a tool to a default position, commanding a tool to start or stop operations, and so on).
  • first joystick 308 may be configured to change parameter values (e.g., by moving the first joystick up or down) or move the focus of inputs from first joystick 308 from one field to another (e.g., by moving the first joystick left or right), while second joystick 310 may be configured to command the performance of one or more hardware actions.
  • first and second joysticks 308, 310 may change based on the status of remote control panel 300 (e.g., a powering on state, an error handling state), the tool selected, and the mode in which remote control panel 300 is operating in (e.g., a data mode, where parameters of a tool can be viewed and/or modified, or a control mode, where a tool can be commanded to start or stop operations).
  • a powering on state e.g., an error handling state
  • the mode in which remote control panel 300 is operating in e.g., a data mode, where parameters of a tool can be viewed and/or modified, or a control mode, where a tool can be commanded to start or stop operations.
  • Remote control panel 300 may optionally have one or more "legacy" device controls 312. As illustrated in FIG. 3A, remote control panel 300 has three legacy device controls 312; however, any desired number of legacy device controls 312 may be present on remote control panel 300.
  • Legacy device controls 312 may be used to operate various functions on one or more tools. For example, legacy device controls 312 may be used to open or close tongs, switch tongs or an overdrive controller from make mode (i.e., a mode in which two tubulars are connected to each other) to break mode (i.e., a mode in which two tubulars are disconnected from each other), change control from manual control to automatic control, or other functionality as desired.
  • Legacy device controls 312 may be used in lieu of or in conjunction with display 302 and first and second joysticks 308, 310.
  • FIG. 3B illustrates an example human-machine interface (HMI) 322 that may be used to control a plurality of tools, in accordance with embodiments of the present invention.
  • a display device 320 may be used to display HMI 322.
  • Display device 322 may be a smartphone, tablet, a personal digital assistant (PDA), monitor, or any other visual display device as desired and may include one or more network interfaces that may be used to connect to and communicate with one or more tool mounted controllers 104, 204, 208.
  • the display for such a device may be a touchscreen and may accept input through a stylus, touch, proximity of a finger, or a combination thereof.
  • Inputs generated on a touchscreen may be used to interact with data elements presented on HMI 322.
  • display device 320 may utilize a wireless local area network (WLAN) interface (e.g., an IEEE 802.1 1 interface), a cellular network interface (e.g., Long Term Evolution (LTE) or Universal Mobile Telecommunication System (UMTS) interfaces), personal area network (PAN) interfaces, or other network interfaces, as desired.
  • WLAN wireless local area network
  • a cellular network interface e.g., Long Term Evolution (LTE) or Universal Mobile Telecommunication System (UMTS) interfaces
  • PAN personal area network interfaces
  • HMI 322 may be configured to display a plurality of fields corresponding to the various tools connected with the one or more tool controllers 104, 204, 208.
  • a user can select a device, for example, using a drop-down menu 324 (as illustrated), a graphical representation of the device, or any other manner of selecting a device on a graphical user interface (GUI).
  • GUI graphical user interface
  • HMI 322 may be populated with one or more parameter fields 326 326 N , which may present parameters or operations of the selected device.
  • Parameter fields 306i-306 N may each have a corresponding value field 328i-328 N .
  • Each of the value fields 328 may be an editable text field (e.g., for changing the value of a parameter), a toggle button (e.g., for switching operating modes), or some other suitable graphical field.
  • HMI 322 may further have an emergency stop button 330, which may act similarly to emergency stop button 306 of remote control panel 300.
  • FIG. 4 illustrates a block diagram of a remotely controlled tool system 400A, in accordance with embodiments of the present invention.
  • tool mounted controller 104 may comprise a tool input-output I/O device 404, a transceiver 406, and a programmable logic controller (PLC) 408.
  • I/O device 404, transceiver 406, and PLC 408 may be connected to each other, for example, via a communications bus.
  • I/O device 404, transceiver 406, and PLC 408 may communicate with each other via a communications bus over which messages compliant with the MODBUS protocol, PROFIBUS protocol, or other any other desired communications protocol, may be transmitted.
  • Remote controller 106 may be connected with tool mounted controller 104 via a wired or wireless connection with transceiver 406.
  • Transceiver 406 may have one or more antennas and may receive commands from remote controller 106 at the one or more antennas to change parameters of a tool 102 or change the operating state of tool 102. Commands received from remote controller 106 may be routed from transceiver 406 to PLC 408 for processing by PLC 408. For example, PLC 408 may receive a command from remote controller 106 to change the value of a certain parameter for a specified tool 102 to a particular value.
  • PLC 408 may receive a command from remote controller 106 to change the operating state of tool 102 (e.g., to change from a stopped state to a running state). After processing the command to change the operating state of tool 102, PLC 408 may transmit one or more commands, via I/O device 404, to tool 102 to instruct the tool to perform a specified function.
  • PLC 408 may transmit one or more commands to cause the tongs to grip a first tubular with a first pair of tongs, grip a second tubular with a second pair of tongs, and apply a specified amount of torque to one of the tubulars to make a connection between the first and second tubulars.
  • Fig. 5 illustrates operations 500 that may be performed, for example, by a control device, such as tool mounted controller 104 or PLC 408 to control a first tool at a work location, in accordance with embodiments of the present invention.
  • Operations 500 may begin at 502, where the control device transmits a first signal representative of a menu of options to a remote interface.
  • the menu of options may, for example, represent operation commands for the first tool.
  • the control device receives from the remote interface a second signal representative of a first operation command.
  • the control device transmits a third signal representative of the first operation command to the first tool, which may cause the tool to operate.
  • FIG. 6 illustrates operations 600 that may be performed, for example, by a plurality of control devices, such as a plurality of tool mounted controllers 204, 208 to control tools at a work location, in accordance with embodiments of the present invention.
  • Operations 600 may begin at 602, where a first control device transmits a first signal representative of a first menu of options to a remote interface.
  • the first control device receives, from the remote interface, a second signal representative of a first selection from the first menu of options. The selection may represent a choosing of a first tool from a set of tools.
  • the first control device transmits a third signal representative of a second menu of options to the remote interface.
  • the second menu of options may, for example, represent operation commands for the first tool.
  • the first control device receives a fourth signal representative of a first operation command from the remote interface.
  • the first control device transmits a fifth signal representative of the first operation command to the first tool, which may cause the first tool to operate.
  • the second control device receives, from the remote interface, a sixth signal representative of a second selection from the first menu of operations. The second selection may represent, for example, a choosing of a second tool out of the set of tools.
  • the second control device transmits a seventh signal to the remote interface.
  • the seventh signal may be representative of a third menu of options, which may represent operation commands for the second tool.
  • the second control device receives an eighth signal representative of the second operation command from the remote interface.
  • the second control device transmits, to the second tool, a ninth signal representative of the second operation command, thereby causing the second tool to operate.
  • FIG. 7 illustrates operations 700 that may be performed, for example, by a plurality of control devices, such as a plurality of tool mounted controllers 204, 208 to control tools at a work location, in accordance with embodiments of the present invention.
  • Operations 700 may begin at 702, where a first control device of the plurality of control devices transmits a first signal representative of a menu of options to a remote interface.
  • the first control device receives from the remote interface a second signal representative of a selection from the menu of options. The selection may represent a selection of a first tool in the set of tools.
  • the first control device receives a third signal representative of a first operation command.
  • the first control device transmits a fourth signal representative of the first operation command to the first tool.
  • the fourth signal may cause the first tool to operate.
  • a second control device receives from the remote interface a fifth signal representative of a selection from the menu of options. The selection may represent a selection of a second tool in the set of tools.
  • the second control device receives from the remote interface a sixth signal representative of a second operation command.
  • the second control device transmits a seventh signal representative of the second operation command to the second tool. The seventh signal may cause the second tool to operate.
  • Figure 8 illustrates example operations 800 that may be performed, for example, by one or more control devices, such as tool mounted controller 104 or a plurality of tool mounted controllers 204, 208 to control one or more tools for hydrocarbon recovery.
  • Operations 800 begin at block 802, where a first control device transmits to a remote interface a representation of a screen content for a first tool of the one or more tools for hydrocarbon recovery.
  • the first control device may receive a first signal based on a control input from the remote interface.
  • the first control device transmits to the first tool from the one or more tools, a control signal based on the control input. The control signal may operate the tool.
  • operations 800 may further include transmitting, from the first control device, a second signal to the second control device based on a control input from the remote interface; transmitting, from the second control device, a control signal based on the control input to a second tool.
  • the control signal may operate the second tool.
  • operations 800 may further include receiving a third signal at the first control device from the first tool; updating, at the first control device, a screen content for the remote interface to display based on the third signal; and transmitting, from the first control device to the remote interface, a fourth signal with a representation of the updated screen content for the remote interface to display.
  • operations 800 may further include receiving a fifth signal at the second control device from the second tool; updating, at the second control device, a screen content for the remote interface to display based on the fourth signal; and transmitting, from the second control device to the remote interface, a sixth signal with a representation of the updated screen content for the remote interface to display.
  • operations 800 may further involve receiving, at a first or second control device, information from a first or second tool, respectively. Based on the information, the first or second control device may transmit to the remote interface a signal with a representation of a screen content for the remote interface to display.
  • the previous operations may precede block 802.
  • the updated screen content may comprise a new menu screen for the first or second tool.
  • Figure 9 illustrates example operations 900 that may be performed, for example, by a plurality of control devices, such as a plurality of tool mounted controllers 204, 208 to control a plurality of hydrocarbon recovery tools.
  • Operations 900 may begin at block 902, where the first device controller receives, from a remote control device, one or more commands related to operation of a first tool of a plurality of hydrocarbon recovery tools.
  • the first device controller based on the received command, the first device controller generates one or more commands executable by the first control device to cause the first tool to perform an operation specified by the received command.
  • the first device controller executes the one or more generated commands to cause the first tool of the plurality of tools to perform the operation specified by the received command.
  • operations 900 may further involve transmitting, from the first device controller, one or more commands related to operation of a second tool of the plurality of hydrocarbon recovery tools to a second device controller associated with the second tool. Based on the received command, the second device controller generates one or more commands executable by the second device controller to cause the second tool to perform an operation specified by the received command. The second device controller executes the one or more generated commands to cause the second tool of the plurality of tools to perform the operation specified by the received command. For example, the previous operations may follow block 906.
  • operations 900 may further include transmitting, to the remote control device, one or more screens associated with each of the plurality of tools.
  • the one or more screens may include one or more options for operating each tool in the plurality of tools.
  • the received command may include a command to operate at least one of the plurality of tools using parameters for the at least one of the plurality of tools modified on the one or more screens.
  • generating one or more commands executable by the first or second control device to cause the first or second tool to perform an operation specified by the received command comprises generating one or more electronic instructions to command operation of the first or second tool.
  • generating one or more commands may include triggering actuation of one or more fluid power devices in fluid communication with the tool. Triggering actuation of the one or more fluid power devices may modify one or more operating parameters of the tool.
  • Figure 10 illustrates example operations 1000 that may be performed, for example, by a plurality of control devices, such as tool mounted controllers 204, 208, for controlling a plurality of hydrocarbon recovery tools, according to some embodiments.
  • Operations 1000 may begin at 1002, where a remote controller transmits, to a first control device one or more commands related to operation of at least one of a plurality of hydrocarbon recovery tools.
  • the remote controller receives, from the first control device, information indicating that the at least one of a plurality of tools performed an operation based on the one or more commands.
  • operations 1000 further include transmitting, from the first control device, the one or more commands related to operation of at least one of a plurality of hydrocarbon recovery tools to a second control device; receiving, at the remote controller, from the second control device information indicating that the at least one of a plurality of tools performed an operation based on the one or more commands.
  • the previous operations may precede block 1004.
  • operations 1000 further include receiving, from the first control device and second control device, one or more screens associated with each of the plurality of tools.
  • the one or more screens may generally include one or more operations for operating each of the plurality of tools.
  • the transmitted one or more commands may generally include a command to operate the at least one of the plurality of tools using parameters for the at least one of the plurality of tools modified on the one or more screens.
  • any of the operations described above may be included as instructions in a non-transitory computer-readable medium for execution by the remote controller 106, tool mounted controllers 104, 204, 208, PLC 408, or any other processing system.
  • the computer-readable medium may comprise any suitable memory for storing instruction, such as read-only memory (ROM), random access memory (RAM), flash memory, an electrically erasable programmable ROM (EEPROM), a compact disc ROM (CD-ROM), or a floppy disk.
  • Figures 1 1A-C illustrate a tool mounted controller 1 100 for a hydrocarbon recovery system.
  • Tool mounted controller 1 100 may include a housing 1 102, a wireless antenna 1 104, a printed circuit board 1 1 10, a computer processing unit (CPU) 1 1 12, and a plurality of cable connections 1 1 14.
  • the housing 1 102 may be mounted directly on a suitable tool for hydrocarbon recovery operations, such as tongs, overdrive systems, elevators, mud buckets, positioning systems, compensators, draw works, top drives, casing making devices, gripping devices, spiders, mud pumps, pickup and laydown tools, interlocks, cement heads, release balls and plugs, control line positioning tools, blowout preventers (BOPs), bails and the like.
  • a tool mounted controller may be mounted to tongs 102a, as shown in Figure 1A.
  • the housing 1 102 may include one or more sections 1 102a, 1 102b. Cooling segments 1 102c may be formed on an outer surface of the section 1 102a. The cooling segments 1 102c may be configured to transfer heat away from the housing 1 102. The cooling segments 1 102c may be configured to protect the electronics within housing 1 102 from overheating failure.
  • the housing 1 102 may be an explosion-proof housing. In some embodiments, housing 1 102 may be configured to satisfy explosion-proof standards according to the International Electrotechnical Commission System for Certification to Standards Relating to Equipment for Use in Explosive Atmospheres (lECEx). In some embodiments, housing 1 102 may be a flameproof housing. In some embodiments, housing 1 102 may be formed from a single mold.
  • Wireless antenna 1 104 may be connected to the housing 1 102 at the top of the tool mounted controller 1 100.
  • Tool mounted controller 1 100 may communicate with a remote controller 106 via wireless antenna 1 104.
  • Status indicator 1 102d may be connected to the housing section 1 102b.
  • Status indicator 1 102d may be a light emitting diode (LED).
  • Status indicator 1 102d may indicate an operational condition of the tool mounted controller 1 100.
  • Housing 1 102 may include two or more chambers 1 106, 1 108.
  • a printed circuit board (PCB) 1 1 10 may extend through the first chamber 1 106 and second chamber 1 108.
  • the PCB 1 1 10 may be sealed and held in place by O-rings 1 1 16a- d.
  • the plurality of O-rings 1 1 16a-d may be configured to engage and seal against the PCB 1 1 10.
  • the PCB 1 1 10 may include input/output modules.
  • the input/output modules may be communicatively coupled to the plurality of cable connections 1 1 14.
  • the plurality of cable connections 1 1 14 may be communicatively coupled at an opposite end to components of an associated tool.
  • the plurality of cable connections 1 1 14 may be configured to provide at least one of fluid communication, data, and/or signals between the tool mounted controller 1 100 and the associated tool.
  • First chamber 1 106 may include a plurality of electrical components.
  • a central processing unit (CPU) 1 1 12 may be disposed in first chamber 1 106.
  • the CPU 1 1 12 may include a storage device and a wireless transmitter configured to communicate with a remote controller.
  • the CPU 1 1 12 may be mounted on a heat sink.
  • the heat sink may be configured to transfer heat from the CPU 1 1 12 to the cooling segments 1 102c.
  • First chamber 1 106 may be filled with a granular material, such as glass powder.
  • the granular material may be configured to protect the plurality of electrical components disposed in first chamber 1 106.
  • the granular material may prevent an arc from igniting an explosive atmosphere in the first chamber 1 106.
  • First chamber 1 106 may be configured to satisfy the lECEx standard 60079-5 and/or standard Ex-q.
  • Second chamber 1 108 may include a breathing gland 1 1 18.
  • Breathing gland 1 1 18 may be configured to permit air flow between the first chamber 1 106 and second chamber 1 108.
  • Second chamber 1 108 may be filled with a desiccant configured to remove moisture from the second chamber 1 108.
  • Breathing gland 1 1 18 may permit moisture in the air from first chamber 1 106 to flow into second chamber 1 108 where the desiccant absorbs the moisture from the air.
  • the plurality of cable connections 1 1 14 may be communicatively coupled to the PCB 1 1 10 in the second chamber 1 108.
  • the first chamber 1 106 may be configured to be sealed and unopenable.
  • the second chamber 1 108 may include a removable front panel.
  • the front panel may be connected to the housing 1 102 with a plurality of fasteners.
  • the removable front panel may allow an operator to access the second chamber 1 108.
  • the front panel may be removed to allow spent desiccant to be replaced.
  • tool mounted controller 1 100 may be disposed in a flameproof enclosure.
  • first chamber 1 106 may be a flameproof enclosure.
  • first chamber 1 106 may be configured to satisfy flameproof standards according to the International Electrotechnical Commission System for Certification to Standards Relating to Equipment for Use in Explosive Atmospheres (lECEx).
  • First chamber 1 106 may be configured to satisfy the lECEx standard 60079-1 and/or standard Ex-d.
  • housing 1 102 may be a molded enclosure configured to satisfy molded standards according to lECEx.
  • FIGS 12A-B illustrate a tool mounted controller 1200 for a hydrocarbon recovery system.
  • Tool mounted controller 1200 may be similar to tool mounted controller 1 100.
  • Tool mounted controller 1200 may include a housing 1202, a wireless antenna 1204, a printed circuit board, a computer processing unit (CPU), and a plurality of cable connections 1214.
  • the housing 1202 may be mounted directly on a suitable tool for hydrocarbon recovery operations, such as tongs, overdrive systems, elevators, mud buckets, positioning systems, compensators, draw works, top drives, casing making devices, gripping devices, spiders, mud pumps, pickup and laydown tools, interlocks, cement heads, release balls and plugs, control line positioning tools, blowout preventers (BOPs), bails and the like.
  • a tool mounted controller may be mounted to tongs 202a and positioning arm 202b, as shown in Figure 2A.
  • the housing 1202 may include one or more sections 1202a, 1202b. Cooling segments 1202c may be formed on an outer surface of the section 1202a. The cooling segments 1202c may be configured to transfer heat away from the housing 1202. The cooling segments 1202c may be configured to protect the electronics within housing 1202 from overheating failure.
  • the housing 1202 may be an explosion-proof housing. In some embodiments, housing 1202 may be configured to satisfy explosion-proof standards according to the International Electrotechnical Commission System for Certification to Standards Relating to Equipment for Use in Explosive Atmospheres (lECEx). In some embodiments, housing 1202 may be a flameproof housing. In some embodiments, housing 1202 may be formed from a single mold.
  • Wireless antenna 1204 may be connected to the housing 1202 at the top of the tool mounted controller 1200.
  • Tool mounted controller 1200 may communicate with a remote controller 106 via wireless antenna 1204.
  • Status indicator 1202d may be connected to the housing section 1202b.
  • Status indicator 1202d may be a light emitting diode (LED).
  • Status indicator 1202d may indicate an operational condition of the tool mounted controller 1200.
  • Housing 1202 may include two or more chambers.
  • a printed circuit board (PCB) may extend through the first chamber and second chamber 1208.
  • the PCB may be sealed and held in place by O-rings (e.g., O-ring 1216d).
  • the PCB may include input/output modules.
  • the input/output modules may be communicatively coupled to the plurality of cable connections 1214.
  • the plurality of cable connections 1214 may be communicatively coupled at an opposite end to components of an associated tool.
  • the plurality of cable connections 1214 may be configured to provide at least one of fluid communication, data, and/or signals between the tool mounted controller 1200 and the associated tool.
  • First chamber may include a plurality of electrical components.
  • a central processing unit (CPU) may be disposed in first chamber.
  • the CPU may include a storage device and a wireless transmitter configured to communicate with a remote controller.
  • the CPU may be mounted on a heat sink.
  • the heat sink may transfer heat from the CPU to the cooling segments 1202c.
  • First chamber may be filled with a granular material, such as glass powder.
  • the granular material may be configured to protect the plurality of electrical components disposed in first chamber.
  • the granular material may prevent an arc from igniting an explosive atmosphere in the first chamber.
  • First chamber may be configured to satisfy the lECEx standard 60079-5 and/or standard Ex-q.
  • Second chamber 1208 may include a breathing gland. Breathing gland may be configured to permit air flow between the first chamber and second chamber 1208. Second chamber 1208 may be filled with a desiccant configured to remove moisture from the second chamber 1208. Breathing gland may permit moisture in the air from first chamber to flow into second chamber 1208 where the desiccant absorbs the moisture from the air.
  • the plurality of cable connections 1214 may be communicatively coupled to the PCB in the second chamber 1208.
  • the first chamber 1206 may be configured to be sealed and unopenable.
  • the second chamber 1208 may include a removable front panel.
  • the front panel may be connected to the housing 1202 with a plurality of fasteners.
  • the removable front panel may allow an operator to access the second chamber 1208. For example, the front panel may be removed to allow spent desiccant to be replaced.
  • tool mounted controller 1200 may be disposed in a flameproof enclosure.
  • first chamber may be a flameproof enclosure.
  • first chamber may be configured to satisfy flameproof standards according to the International Electrotechnical Commission System for Certification to Standards Relating to Equipment for Use in Explosive Atmospheres (lECEx).
  • lECEx International Electrotechnical Commission System for Certification to Standards Relating to Equipment for Use in Explosive Atmospheres
  • First chamber may be configured to satisfy the lECEx standard 60079-1 and/or standard Ex-d.
  • a hydrocarbon recovery system generally includes a first tool, a remote controller, and a first control device mounted on the first tool and communicatively coupled to the remote controller.
  • the first control device is configured to receive a command to operate the first tool from the remote controller; based on the command, generate one or more instructions executable by the first control device; and execute the one or more instructions to operate the first tool.
  • the hydrocarbon recovery system includes a second tool and a second control device mounted on the second tool and communicatively coupled to the remote controller.
  • the second control device is configured to receive a command to operate a second tool from the remote controller; based on the command, generate one or more instructions executable by the second control device; and execute the one or more instructions to operate the second tool.
  • the first control device includes a data transceiver, a processor, and an input/output interface.
  • the processor is configured to receive, via the data transceiver, a first command to operate the first tool; and generate one or more second commands executable by the first control device based on the first command.
  • the input/output interface is configured to operate the first tool based on the one or more second commands.
  • the second control device includes a data transceiver, a processor, and an input/output interface.
  • the processor is configured to receive, via the data transceiver, a first command to operate the second tool; and generate one or more second commands executable by the second control device based on the first command.
  • the input/output interface is configured to operate the second tool based on the one or more second commands.
  • the first control device is configured to store screen content related to operation of the first tool; and transmit the screen content to the remote controller for display.
  • the screen content includes one or more menu screens related to operation of the first tool.
  • the second control device is configured to store screen content related to operation of the second tool; and transmit the screen content to the remote controller for display.
  • the screen content includes one or more menu screens related to operation of the second tool.
  • the first control device is configured to receive a command to operate the first tool from the remote controller via a wireless interface.
  • the second control device is configured to receive a command to operate the second tool from the remote controller via a wireless interface.
  • the first control device includes one or more fluid power units in fluid communication with the first tool and the processor is configured to actuate at least one of the one of more fluid power units in response to the first command.
  • the second control device includes one or more fluid power units in fluid communication with the second tool and the processor is configured to actuate at least one of the one of more fluid power units in response to the first command.
  • a method for hydrocarbon recovery includes receiving, at a first control device mounted to a first tool, one or more commands related to operation of a first tool; based on the received command, generating one or more commands executable by the first control device; and executing the one or more commands to operate the first tool.
  • the method further includes receiving, at a second control device mounted to a second tool, one or more commands related to operation of a second tool; based on the received command, generating one or more commands executable by the second control device; and executing the one or more commands to operate the second tool.
  • the method further includes transmitting, from the first control device, one or more screens associated with the first tool, the one or more screens including one or more options for operating the first tool; and wherein the received command comprises a command to operate the first tool using parameters for the first tool modified on one of the one or more screens.
  • the method further includes transmitting, from the second control device, one or more screens associated with the second tool, the one or more screens including one or more options for operating the second tool; and wherein the received command comprises a command to operate the second tool using parameters for the second tool modified on one of the one or more screens.
  • generating one or more commands includes generating one or more electronic instructions to command operation of the first tool; and triggering actuation of one or more fluid power devices in fluid communication with the first tool to modify one or more operating parameters of the first tool.
  • generating one or more commands includes generating one or more electronic instructions to command operation of the second tool; and triggering actuation of one or more fluid power devices in fluid communication with the second tool to modify one or more operating parameters of the second tool.
  • a non-transitory computer readable medium includes instructions that, when executed by one or more processors, executes a method for hydrocarbon recovery, the method including receiving, at a first control device mounted on a first tool, one or more commands related to operation of the first tool; based on the received command, generating one or more commands executable by the first control device; and executing the one or more commands to operate the first tool.
  • the method further includes receiving, at a second control device mounted on a second tool, one or more commands related to operation of the second tool; based on the received command, generating one or more commands executable by the second control device; and executing the one or more commands to operate the second tool.
  • the method further includes transmitting, from the first control device, one or more screens associated with the first tool, the one or more screens including one or more options for operating the first tool; and wherein the received command comprises a command to operate the first tool using parameters for the first tool modified on one of the one or more screens.
  • the method further includes transmitting, from the second control device, one or more screens associated with the second tool, the one or more screens including one or more options for operating the second tool; and wherein the received command comprises a command to operate the second tool using parameters for the second tool modified on one of the one or more screens.
  • a hydrocarbon recovery system generally includes a first tool and a first control device mounted on the first tool and configured to operate the first tool.
  • the first control device includes an explosion-proof housing and a processor disposed in the housing.
  • the first control device includes a wireless antenna connected to the housing, the wireless antenna configured to communicate with a remote controller.
  • the hydrocarbon recovery system generally includes a second tool and a second control device mounted on the second tool.
  • the second control device is configured to operate the second tool.
  • the second control device includes an explosion-proof housing and a processor disposed in the housing.
  • the second control device includes a wireless antenna connected to the housing, the wireless antenna configured to communicate with a remote controller.
  • the first control device includes a status indicator configured to indicate an operation condition of the first control device.
  • the housing of the first control device includes a first chamber, wherein the first chamber contains a granular material.
  • the housing of the first control device includes a second chamber.
  • the second chamber contains a desiccant configured to remove moisture from the second chamber.
  • the first control device includes a plurality of seals configured to engage and seal against the circuit board
  • the first control device includes a circuit board disposed in the housing and extending through the first chamber and the second chamber.
  • the housing includes a breathing gland disposed between the first chamber and the second chamber and configured to permit air flow between the first chamber and the second chamber.
  • the first control device includes a plurality of cable connections configured to provide at least one of fluid communication, data, and signals between the first control device and the first tool.
  • the second control device includes a plurality of cable connections configured to provide at least one of fluid communication, data, and signals between the second control device and the second tool.
  • the housing includes cooling segments configured to transfer heat away from the housing.
  • the wireless antenna is configured to communicate with the first control device.
  • the housing is a flameproof housing.
  • the first tool is a tong.
  • the first tool is a tong and the second tool is a positioning arm connected to the tong.
  • the second chamber includes a removable front panel.
  • the first chamber is configured to be unopenable.

Landscapes

  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Mining & Mineral Resources (AREA)
  • Physics & Mathematics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)
  • Selective Calling Equipment (AREA)

Abstract

La présente invention concerne des procédés et des systèmes pour commander un ensemble d'outils pour la récupération d'hydrocarbures. Un exemple de système comprend généralement un organe de commande à distance (206), un premier outil (202a), et un premier dispositif de commande (204) monté sur le premier outil. L'organe de commande à distance est couplé en communication au premier dispositif de commande. Le premier dispositif de commande est généralement configuré pour recevoir une instruction pour actionner le premier outil à partir de l'organe de commande à distance. Sur la base de l'instruction, le premier dispositif de commande génère un ou plusieurs ordres exécutables par le premier dispositif de commande. Le premier dispositif de commande exécute le ou les ordres pour faire fonctionner le premier outil.
PCT/US2017/062315 2017-11-06 2017-11-17 Système de commande pour outils de récupération d'hydrocarbures WO2019089061A1 (fr)

Priority Applications (5)

Application Number Priority Date Filing Date Title
BR112020008911-7A BR112020008911B1 (pt) 2017-11-06 2017-11-17 Sistema de manuseio tubular e dispositivo de controle que pode ser montado em uma ferramenta
MX2020004700A MX2020004700A (es) 2017-11-06 2017-11-17 Sistema de control para herramientas de recuperacion de hidrocarburo.
AU2017437550A AU2017437550A1 (en) 2017-11-06 2017-11-17 Control system for hydrocarbon recovery tools
CA3080465A CA3080465A1 (fr) 2017-11-06 2017-11-17 Systeme de commande pour outils de recuperation d'hydrocarbures
EP17817385.2A EP3707346A1 (fr) 2017-11-06 2017-11-17 Système de commande pour outils de récupération d'hydrocarbures

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US15/804,671 US20190137964A1 (en) 2017-11-06 2017-11-06 Control system for hydrocarbon recovery tools
US15/804,690 US10480291B2 (en) 2017-11-06 2017-11-06 Control system for hydrocarbon recovery tools
US15/804,690 2017-11-06
US15/804,671 2017-11-06

Publications (1)

Publication Number Publication Date
WO2019089061A1 true WO2019089061A1 (fr) 2019-05-09

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PCT/US2017/062315 WO2019089061A1 (fr) 2017-11-06 2017-11-17 Système de commande pour outils de récupération d'hydrocarbures

Country Status (5)

Country Link
EP (1) EP3707346A1 (fr)
AU (1) AU2017437550A1 (fr)
CA (1) CA3080465A1 (fr)
MX (1) MX2020004700A (fr)
WO (1) WO2019089061A1 (fr)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009039448A2 (fr) * 2007-09-21 2009-03-26 Nabors Global Holdings, Ltd. Appareil et procédés de forage directionnel automatisés
US20140104074A1 (en) * 2012-10-16 2014-04-17 Don Darrell Hickman Method and apparatus for controlling oil well drill site systems
US20160076356A1 (en) 2014-09-15 2016-03-17 Weatherford Technology Holdings, Llc Universal remote control system for hydrocarbon recovery tools
US20170016287A1 (en) * 2015-07-17 2017-01-19 PATCO Machine & Fab., Inc. Cable Spools with Sheaves
US20170092405A1 (en) * 2015-09-28 2017-03-30 Joseph Michael Manahan Moisture Control Systems For Electrical Enclosures
US20170096864A1 (en) * 2015-10-05 2017-04-06 Cameron International Corporation Electronically Controlled Reel System for Oilfield Operations

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009039448A2 (fr) * 2007-09-21 2009-03-26 Nabors Global Holdings, Ltd. Appareil et procédés de forage directionnel automatisés
US20140104074A1 (en) * 2012-10-16 2014-04-17 Don Darrell Hickman Method and apparatus for controlling oil well drill site systems
US20160076356A1 (en) 2014-09-15 2016-03-17 Weatherford Technology Holdings, Llc Universal remote control system for hydrocarbon recovery tools
US20170016287A1 (en) * 2015-07-17 2017-01-19 PATCO Machine & Fab., Inc. Cable Spools with Sheaves
US20170092405A1 (en) * 2015-09-28 2017-03-30 Joseph Michael Manahan Moisture Control Systems For Electrical Enclosures
US20170096864A1 (en) * 2015-10-05 2017-04-06 Cameron International Corporation Electronically Controlled Reel System for Oilfield Operations

Also Published As

Publication number Publication date
BR112020008911A2 (pt) 2020-10-20
AU2017437550A1 (en) 2020-05-28
EP3707346A1 (fr) 2020-09-16
MX2020004700A (es) 2020-11-06
CA3080465A1 (fr) 2019-05-09

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