WO2019088452A1 - Electrode cutting and feeding device for secondary battery and secondary battery manufacturing apparatus including same - Google Patents

Electrode cutting and feeding device for secondary battery and secondary battery manufacturing apparatus including same Download PDF

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Publication number
WO2019088452A1
WO2019088452A1 PCT/KR2018/011449 KR2018011449W WO2019088452A1 WO 2019088452 A1 WO2019088452 A1 WO 2019088452A1 KR 2018011449 W KR2018011449 W KR 2018011449W WO 2019088452 A1 WO2019088452 A1 WO 2019088452A1
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WIPO (PCT)
Prior art keywords
electrode
cut
cutting
secondary battery
feeding
Prior art date
Application number
PCT/KR2018/011449
Other languages
French (fr)
Korean (ko)
Inventor
조재경
이호섭
이지용
기대욱
최찬진
Original Assignee
삼성에스디아이(주)
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Publication of WO2019088452A1 publication Critical patent/WO2019088452A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/04Processes of manufacture in general
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H35/00Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
    • B65H35/04Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H5/00Feeding articles separated from piles; Feeding articles to machines
    • B65H5/02Feeding articles separated from piles; Feeding articles to machines by belts or chains, e.g. between belts or chains
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H5/00Feeding articles separated from piles; Feeding articles to machines
    • B65H5/02Feeding articles separated from piles; Feeding articles to machines by belts or chains, e.g. between belts or chains
    • B65H5/021Feeding articles separated from piles; Feeding articles to machines by belts or chains, e.g. between belts or chains by belts
    • B65H5/025Feeding articles separated from piles; Feeding articles to machines by belts or chains, e.g. between belts or chains by belts between belts and rotary means, e.g. rollers, drums, cylinders or balls, forming a transport nip
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/44Moving, forwarding, guiding material
    • B65H2301/443Moving, forwarding, guiding material by acting on surface of handled material
    • B65H2301/4431Moving, forwarding, guiding material by acting on surface of handled material by means with operating surfaces contacting opposite faces of material
    • B65H2301/44312Moving, forwarding, guiding material by acting on surface of handled material by means with operating surfaces contacting opposite faces of material between belts and rollers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • Various embodiments of the present invention relate to an electrode cutting and charging apparatus for a secondary battery and an apparatus for manufacturing a secondary battery having the same.
  • the electrode cutting, acceleration, and insertion methods in the manufacturing process of the secondary battery are, for example, an insert method using a grip, such as a cutter acceleration step, an electrode gripping step, A step of re-accelerating the cutter (grip), a step of injecting an electrode (accelerating input), a step of releasing the grip, and a step of moving back and returning the cutter (grip).
  • a grip such as a cutter acceleration step, an electrode gripping step, A step of re-accelerating the cutter (grip), a step of injecting an electrode (accelerating input), a step of releasing the grip, and a step of moving back and returning the cutter (grip).
  • Such a gripping method is easy to secure the positional accuracy of the input electrode.
  • rapid acceleration and deceleration of the cutter (grip) There is a limitation in improving the production speed due to the necessity of changing the direction.
  • Various embodiments of the present invention can be achieved by cutting a positive electrode and / or a negative electrode supplied in a reel form during the manufacture of a secondary battery into a single piece at high speed feeding and then continuously and /
  • the present invention also provides an apparatus for cutting and charging an electrode for a secondary battery and an apparatus for manufacturing a secondary battery having the same.
  • the various embodiments of the present invention can be applied to a case in which, instead of the discontinuous acceleration input method by forward and backward movement of the cutter (grip)
  • An electrode cutting and charging device for a battery and a device for manufacturing a secondary battery having the same are provided.
  • the cutter, the acceleration, and the input method of the electrode are changed by the cutter (grip) so that the cutter (grip) only cuts the electrode,
  • the amount of acceleration and the amount of deceleration of the cutter (grip) are reduced by a system in which the cutter (grip) is continuously inserted and / or a method in which the feed roller and the push belt are accelerated and inserted into the cut electrode, thereby reducing the mechanical load
  • the present invention also provides an apparatus for cutting and injecting an electrode for a secondary battery and an apparatus for manufacturing a secondary battery having the same, which can improve the productivity by improving the operation speed and the operation speed.
  • an apparatus for cutting and injecting an electrode for a secondary battery comprising: A feed roller unit that receives the cut electrode from the cut unit and continuously feeds the cut electrode to the next process; And a push belt portion for bringing the electrode into close contact with the supply roller portion.
  • the supply roller unit causes the supplied electrode to contact only a part of the supply roller unit, and a vacuum is formed at a contact part of the electrode, so that the electrode is injected into the supply roller unit while being vacuum-adsorbed.
  • the feeding roller portion includes an inner ring having a circular circumferential surface and a flat string; And a cylindrical outer ring surrounding the inner ring and having a plurality of through holes, wherein the inner ring is fixed without rotating, a vacuum region is formed through the string, and the outer ring rotates about the inner ring And the electrode is brought into contact with the outer ring by the vacuum formed in the string to be input to the next step.
  • the push belt unit brings the electrode into contact with the feed roller unit, and the feed roller unit adsorbs the electrode with a vacuum, and accelerates the electrode without slipping due to the generated frictional force .
  • the cutting portion accelerates at a first speed to cut the electrode and feed the cut electrode to the feed roller portion and the feed roller portion then accelerates the electrode to a second speed higher than the first speed, The electrode is put into the next process.
  • the feeding roller portion decelerates at the first speed when feeding the cut electrode to the feeding roller portion.
  • the push belt portion may be in the form of a push roller, but the first and second rollers may be in close contact with the surface of the feed roller portion so as to stably fix and feed the electrode plate.
  • a third roller disposed apart from the first and second rollers; And a push belt coupled along the first, second and third rollers, wherein the push belt between the first and second rollers is in close contact with the surface of the feed roller portion.
  • An apparatus for manufacturing a secondary battery includes an electrode supply unit for supplying an electrode for a secondary battery; The above-described electrode cutting and feeding apparatus; An electrode loading unit disposed at a rear end of the electrode cut-and-injecting apparatus to load the cut electrode; A separator supply unit for supplying a separator to upper and lower surfaces of the electrode on the electrode loading unit, respectively; A sealing part forming a sealing area around the separator so that the separator surrounds the electrode in a bag shape; A separator cutting portion for cutting the sealing region of the separator to provide a single separator bag including electrodes; And a stack portion stacked on one side of the separator bag, the electrode having a polarity different from the polarity of the electrode.
  • the electrode feeder and the electrode cutter and feeder are a set, and the pair is provided.
  • the pair of sets operates alternately with each other so that the feeding speed of the electrode by the electrode loading portion is twice as fast as the feeding speed of the electrode by the set.
  • an anode and / or a cathode supplied in a reel form during the manufacture of a secondary battery is cut into a single piece during high-speed feeding, and then the cut electrode is continuously and /
  • An electrode cutting and charging apparatus for a secondary battery and a secondary battery manufacturing apparatus having the same are provided.
  • the embodiment of the present invention can be applied to a secondary battery electrode having a continuous charging method of the electrode using a roller, instead of the discontinuous acceleration input method by forward and backward movement of the cutter
  • a cutting input device and a secondary battery manufacturing device having the same are provided.
  • the cutter, the acceleration, and the input method of the electrode are changed by the cutter (grip) so that the cutter (grip) only cuts the electrode, And / or a method in which the feed roller and the push belt are accelerated to feed the cut electrode, thereby reducing the amount of acceleration and deceleration of the cutter (grip), thereby reducing the mechanical load and stabilizing the mechanical load
  • the present invention also provides an apparatus for cutting and injecting an electrode for a secondary battery and an apparatus for manufacturing the same, which can improve the productivity by improving the operation speed.
  • FIG. 1 is a conceptual diagram showing an example of a secondary battery manufacturing apparatus including an electrode cut-and-charged apparatus for a secondary battery according to various embodiments of the present invention.
  • FIG. 2B is a schematic view showing a relationship between a supply roller portion and a push belt portion
  • FIG. 2C is a cross-sectional view of a supply roller portion and an electrode As shown in Fig.
  • FIG. 3A is a graph showing the time-dependent acceleration and deceleration states of the separable cut portion and the feed roller portion among the electrode cutting and feeding devices for the secondary battery according to various embodiments of the present invention.
  • FIG. 3B is a graph showing the acceleration and deceleration states to be.
  • first, second, etc. are used herein to describe various elements, components, regions, layers and / or portions, these members, components, regions, layers and / It is obvious that no. These terms are only used to distinguish one member, component, region, layer or section from another region, layer or section. Thus, a first member, component, region, layer or section described below may refer to a second member, component, region, layer or section without departing from the teachings of the present invention.
  • FIG. 1 there is shown a schematic view of an example of a secondary battery manufacturing apparatus 100 including an electrode cutting and feeding apparatus 120A and 120B for a secondary battery according to various embodiments of the present invention.
  • an apparatus 200 for manufacturing a secondary battery includes a first electrode supply unit 110, a first electrode cut-and-charged device 120A, a first electrode loading unit 130
  • the first electrode supply unit 110 may include, for example, but not limited to, a first electrode reel 112 on which the first electrode 111 is wound, To the first electrode cut-and-feeding apparatus 120A.
  • the first electrode supply unit 110 may include at least one or more pairs of electrodes, for example, but not limited thereto.
  • the first electrode cutter 120A cuts the first electrode 111 fed from the first electrode feeder 110 and cuts and cuts the first electrode 111 successively and / And can be introduced into the electrode loading unit 130.
  • the first electrode cut-and-feeding device 120A may include a cutting portion, a feeding roller portion (or an acceleration roller portion), a push belt portion and the like, which will be described in detail below again.
  • the first electrode feeder 110 and the first electrode cut accelerator input device 120A constitute one set, and such a pair may be provided.
  • these sets are shown at the upper left and lower left, respectively.
  • the pair of sets described above supply and cut the first electrode 111, which is cut while being alternately operated, to the first electrode loading unit 130.
  • the first electrode loading portion 130 may include, for example and without limitation, a pair of spaced-apart loading rollers 131 and a loading belt 132 coupled to a pair of loading rollers 131 have.
  • the cut first electrode 111 may be loaded on the first electrode loading unit 130 together with the separator.
  • the feeding speed of the first electrode 111 by the first electrode loading unit 130 is controlled by the feeding speed of the first electrode 111 by the first electrode feeding unit 110 and the first electrode cutting acceleration feeding- It can be about twice as fast as speed.
  • the feed rate of the first electrode 111 by the first electrode loading unit 130 is approximately 700 mm / s
  • the first electrode feed unit 110 and the first electrode cut acceleration feed The feed / feed rate of the first electrode 111 by the device 120A may be approximately 350 mm / s. This is because the pair of sets (the first electrode feeder 110 and the first electrode cut accelerator input device 120A) alternately operate as described above. Since the pair of first electrode cut-and-throwing apparatuses 120A operate alternately, the cut-off first electrodes 111 are sequentially supplied to the first electrode loading unit 130 without interfering with each other, Lt; / RTI >
  • the separator supply unit 140 may supply the first separator 141 and the second separator 145 to the upper surface and the lower surface of the first electrode 111 loaded on the first electrode loading unit 130, respectively. That is, the separator supply unit 140 supplies the first separator 141 to the upper surface of the first electrode 111, and the second separator 145 to the lower surface of the first electrode 111.
  • the first and second separators 141 and 145 may include, for example, but not limited to PE (polyethylene), PP (polypropylene), or a base film composed of these layers.
  • the first and second separators may further include a heat-resistant insulating layer whose surface is coated with an inorganic material such as alumina or boehmite.
  • the separator supply unit 140 includes a first separator reel 142 wound with a first separator 141 and a second separator reel 146 wound with a second separator 145, ).
  • the separator supply unit 140 may include a first separator 141 wound around the first separator reel 142 and a first separator 141 wound around the first separator reel 142, And a second guide roller 147 for guiding the second separator 145 wound on the second separator reel 146 to the lower surface of the first electrode 111.
  • the separator sealing portion 150 may form a sealing region 148 on the separator around the first electrode 111 on the first electrode loading portion 130. That is, the separator sealing portion 150 may be formed by, for example, but not limited to, a first separator 141 and a second separator (not shown) disposed on the upper surface and the lower surface of the first electrode 111, The first electrode 111 can be positioned inside the separator bag 149 by forming the sealing region 148 in the first and second electrodes 145 and 145.
  • the separator sealing portion 150 is formed by simultaneously forming the sealing region 148 with respect to the plurality of first electrodes 111, so that a large number of the separator bags 149 are formed at the same time, have.
  • the separator cutting portion 160 cuts the sealing region 148 of the separator bag 149 on the first electrode loading portion 130 so that a single separator bag 149 including the first electrode 111 is provided do.
  • the appearance of the separator bag 149 can be inspected by the appearance inspecting section 165.
  • the second electrode supply unit 170 includes a second electrode reel 172 wound with a second electrode 171 having a polarity different from that of the first electrode 111 From which the second electrode 171 can be withdrawn and fed to the second electrode cutting and dosing device 120B.
  • the second electrode supply unit 170 may include at least one pair of electrodes, for example, but not limited thereto.
  • the second electrode cutter 120B cuts the second electrode 171 supplied from the second electrode supply unit 170 and cuts and cuts the second electrode 171 successively and / And can be supplied to the electrode loading unit 180.
  • the second electrode cutter 120B may include a cutting portion, a feed roller portion (or an acceleration roller portion), a push belt portion, etc., which will be described in detail below again.
  • the second electrode supply unit 170 and the second electrode cut-and-injecting unit 120B constitute one set, and a pair of such sets may be provided.
  • these sets are shown in the upper right and lower right, respectively.
  • the pair of sets described above supply and cut the second electrode 171, which has been cut while being alternately operated, to the second electrode loading unit 180.
  • the second electrode loading portion 180 may include, for example and without limitation, a pair of spaced-apart loading rollers 181 and a loading belt 182 coupled to a pair of loading rollers 181 have.
  • the separator is not supplied to the second electrode 171.
  • the feeding speed of the second electrode 171 by the second electrode loading unit 180 is set such that the feeding speed of the second electrode 171 by the second electrode feeding unit 170 and the second electrode cutting and putting- Which is about twice as fast as that of the first embodiment.
  • the feed rate of the second electrode 171 by the second electrode loading unit 180 is approximately 700 mm / s
  • the feeding / feeding speed of the second electrode 171 by the first electrode 120B may be approximately 350 mm / s. This is because the pair of sets (the second electrode supply part 170 and the second electrode cutting acceleration input device 120B) alternately operate as described above. Since the pair of second electrode cutting and feeding apparatuses 120B alternately operate as described above, the cut second electrodes 171 are sequentially supplied to the second electrode loading unit 180 without interfering with each other, Lt; / RTI >
  • the stack portion may be, for example, but not limited to, a pick and place robot.
  • the stack portion includes, for example, a first pick and place robot that picks and places a separator bag 149 including a first electrode 111 on a stage 190, and a second pick and place robot that picks up a second electrode 171 on a stage 190 And a second pick-and-place robot pick and place on the separator bag 149. Since such a stack portion is well known to those skilled in the art, a description thereof will be omitted.
  • the stage 190 may be, for example, a substantially flat die in which a separator bag 149 having a first electrode plate 111 and a second electrode 171 are sequentially stacked. That is, the stack portion 191 for the secondary battery is formed on the stage 190 by the stack portion.
  • stages 190 may be provided for improving productivity. Although six stages 190 are shown as an example in the drawing, the present invention is not limited thereto.
  • the apparatus 100 for manufacturing a secondary battery according to the embodiment of the present invention includes the separator bag 149 including the first electrode 111 at a high speed, By stacking the two electrodes 171, it is possible to greatly improve the productivity of the stack type secondary battery.
  • the electrode cutting-off devices 120A and 120B in the above-described secondary battery manufacturing apparatus 100 will be described.
  • the first electrode cut-and-put-in apparatus 120A and the second electrode cut-and-put apparatus 120B are referred to collectively as the electrode cut-and-put apparatus 120 and the first electrode 111 and the second electrode 171) are collectively referred to as electrodes.
  • FIG. 2A a schematic diagram of an electrode cutter 120 for a secondary battery according to various embodiments of the present invention is shown.
  • FIG. 2B a feed roller portion 124 and a push belt portion 127, And a schematic diagram of the contact area between the supply roller portion 124 and the electrode is shown in FIG. 2C. As shown in FIG.
  • the electrode cutter 120 for a secondary battery may include a cutout 121, a feed roller 124, and a push belt 127.
  • the cutting portion 121 (or the cutter (grip)) can cut the electrode and supply it to the feed roller portion 124.
  • the cut portion 121 cuts the electrode having a predetermined length in the substantially vertical direction with respect to the advancing direction of the electrode, while reciprocating substantially parallel to the advancing direction of the electrode.
  • the cut portion 121 feeds the cut electrode between the feed roller portion 124 and the push belt portion 127.
  • the cutting portion 121 may include a plurality of cutters 122 and a gripper 123 (only a plurality of cutters 122 are shown in the cutting portion 121 in FIG. 2B). That is, A plurality of cutters 122 provided on the feed roller 121 cut the electrodes into a predetermined shape and then the grippers 123 grip the cut electrodes and feed them to the feed roller portion 124 and the push belt portion 127 do.
  • the feeding roller portion 124 may be provided adjacent to the cutout portion 121.
  • the accelerating part serves to continuously feed the cut electrode 121, accelerate the electrode, and then feed the accelerated part to the next step.
  • the feed roller portion 124 may include an inner ring 125 and an outer ring 126.
  • the inner ring 125 may include a substantially circular circumference 125a and a substantially flat string 125b.
  • the inner ring 125 maintains a fixed state without rotation, and a vacuum region is formed through the string 125b. That is, a vacuum pipe (not shown) is connected between the string 125b and the outer ring 126, so that a vacuum region is formed between the string 125b and the outer ring 126 facing the outer ring.
  • the outer ring 126 surrounds the inner ring 125 and has a substantially cylindrical shape in which a plurality of through holes 126a are formed.
  • the outer ring 126 rotates around the inner ring 125 to allow the electrode to contact the surface of the outer ring 126 by a vacuum region formed in the region facing the string 125b.
  • an electric motor may be coupled to the outer ring 126.
  • the supply roller portion 124 causes the supplied electrode to contact only a part of the supply roller portion 124, and a vacuum is formed at the contact portion of the electrode, so that the electrode is supplied to the supply roller portion 124 in a vacuum Thereby accelerating in the adsorbed state.
  • the electrode can be brought into contact / close contact with only the hatched portion of the outer ring 126 of the supply roller portion 124.
  • the push belt portion 127 closely contacts the feed roller portion 124 to accelerate and feed the electrode to the electrode loading portion 130 without slipping. That is, when the electrode is supplied to the supply roller portion 124, the push belt portion 127 contacts the supply roller portion 124 so that the supply roller portion 124 adsorbs the electrode in vacuum, The electrode is accelerated without slipping by the frictional force and is inputted to the electrode loading unit 130.
  • reference numeral 133 is closely attached / rotated to the outer ring 126 of the supply roller portion 124 and the loading belt 133 of the electrode loading portion 130 so that the electrode can be easily put on the electrode loading portion 130
  • the auxiliary roller is provided.
  • the push belt portion 127 may include a first roller 127a, a second roller 127b, a third roller 127c, and a push belt 127d.
  • the first and second rollers 127a and 127b may be closely adhered to the outer ring 126 of the supply roller portion 124 while being spaced apart from each other by a predetermined distance.
  • the third roller 127c may be spaced apart from the first and second rollers 127a and 127b. That is, the first, second and third rollers 127a, 127b, and 127c may be arranged in a generally triangular shape.
  • the push belt 127d may be coupled along the first, second, and third rollers 127a, 127b, and 127c, thereby being substantially triangular in shape.
  • the push belt 127d between the first and second rollers 127a and 127b can be brought into close contact with the surface of the supply roller portion 124, that is, the outer ring 126.
  • the first, second and third rollers 127a, 127b, and 127c and the push belt 127d rotate do.
  • the electrode cut off from the cut portion 121 is supplied between the outer ring 126 of the supply roller portion 124 and the push belt 127d of the push belt portion 127 so that the electrode is continuously accelerated and the electrode loading portion 130).
  • FIG. 3A there is shown a graph of the time-dependent acceleration and deceleration states of the separable cutout 121 and the feed roller 124 in the electrode cutter 120 of the secondary battery according to various embodiments of the present invention
  • FIG. 3B there is shown a graph of the time-dependent acceleration and deceleration states of the conventional cutting unit.
  • the X axis means time
  • the Y axis means speed
  • the cut portion 121 accelerates to a first speed (for example, 350 mm / s), which is an electrode feed speed, cuts the electrode at an electrode feed speed and a constant speed, . That is, the cutting portion 121 cuts the electrode to an appropriate size while moving at the same speed as the electrode feeding speed.
  • a first speed for example, 350 mm / s
  • the cutting portion 121 cuts the electrode to an appropriate size while moving at the same speed as the electrode feeding speed.
  • the feeding roller portion 124 decelerates at the first speed described above so that the cut electrode can be easily supplied to the feeding roller portion 124.
  • the cut portion 121 decelerates and returns in the direction opposite to the feeding direction of the electrode.
  • the upper region around the X axis means a forward velocity, for example, and the lower region means a reverse velocity, for example.
  • the supply roller portion 124 accelerates at a second speed (for example, 700 mm / s) higher than the first speed in a state where the electrode is adsorbed by vacuum, and the electrode is loaded on the electrode loading portion 130 do.
  • the substantially second speed is the feeding speed of the loading belt 132 in the electrode loading portion 130.
  • the cut portion 121 returns to its original position and prepares for the next electrode cutting.
  • This operation is repeated so that a large number of electrodes are sequentially loaded on the electrode loading unit 130.
  • the cutting portion 121 for cutting the electrode and the feeding roller portion 124 for accelerating and feeding the electrode are separated from each other, Cutting, accelerating and injecting processes are performed smoothly.
  • the speed of cut 121 may be approximately 0-500 mm / s
  • the speed of feed roller portion 124 may be approximately 500-1000 mm / s.
  • the required acceleration / deceleration speed of the cutting portion 121 and the feed roller portion 124 may be approximately 1 G or less. Therefore, the feed mass at the time of acceleration / deceleration of the cut portion 121 and the feed roller portion 124 becomes relatively small.
  • the electrode since the cut electrode is vacuum-adsorbed to the supply roller portion 124, the electrode does not slip. In addition, after the electrode is cut by the cut-out portion 121, the return distance of the cut-out portion 121 is relatively short and the feed roller portion 124 continuously rotates in one direction, so that the return is unnecessary, . Here, when the vibration of the equipment becomes severe, the electrode is not put in the correct position of the electrode loading unit 130.
  • the cutting portion has performed cutting, acceleration, and insertion of electrodes.
  • the amount of change in speed due to the cutting portion and the amount of change in the amount of movement due to the cut portion are calculated based on the speed change amount and the speed change amount according to the embodiment of the present invention. It can be seen that it is bigger than the shift change.
  • the speed of the cut portion is approximately 0 to 1000 mm / s, but the required cut / decelerated speed of the cut portion is approximately 2 G or more. Therefore, the acceleration moving mass is relatively large, and in particular, since the return distance after the electrode insertion of the cut portion is long, the vibration phenomenon of the equipment is remarkably exhibited.
  • the electrode cutter 120 of the secondary battery according to the embodiment of the present invention may be provided with a cutter 121 instead of a discrete accelerating method by forward and backward.
  • a continuous acceleration applying method of the electrode using the roller portion 124 is adopted.
  • the electrode cutting and dosing device 120 for a secondary battery changes the cutting, acceleration and closing manner of the electrode by the cutting portion 121 so that the cutting portion 121 performs only cutting of the electrode,
  • the amount of acceleration and the amount of deceleration of the cutout portion 121 are reduced in such a manner that the feed roller portion 124 continuously accelerates and feeds the cut electrode, thereby reducing the mechanical load and improving the mechanical load stability, Thereby reducing the number of steps on the cycle and improving the operation speed to improve the productivity.

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  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
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Abstract

Various embodiments of the present invention relate to an electrode cutting and feeding device for a secondary battery and a secondary battery manufacturing apparatus including same. The technical problem to be addressed is to provide: an electrode cutting, accelerating and feeding device for a secondary battery, the device being capable of cutting a positive electrode and/or a negative electrode, which is provided in the form of a reel during the manufacture of a secondary battery, into individual sheets while transporting the electrode at high speed, and then quickly feeding the cut electrode to the subsequent process continuously and/or by accelerating the electrode; and a secondary battery manufacturing apparatus including same. To this end, an electrode cutting, accelerating and feeding device for a secondary battery, and a secondary battery manufacturing apparatus including same are disclosed, the electrode cutting, accelerating and feeding device including: a cutting part for cutting and supplying an electrode; a supply roller part for receiving the cut electrode from the cutting part and continuously feeding the electrode to a subsequent process; and a push belt part that places the electrode in close contact with the supply roller part.

Description

이차 전지용 전극 절단 투입 장치 및 이를 갖는 이차 전지 제조 장치Device for cutting and injecting electrode for secondary battery and apparatus for manufacturing secondary battery having same
본 발명의 다양한 실시예는 이차 전지용 전극 절단 투입 장치 및 이를 갖는 이차 전지 제조 장치에 관한 것이다.Various embodiments of the present invention relate to an electrode cutting and charging apparatus for a secondary battery and an apparatus for manufacturing a secondary battery having the same.
일반적으로 이차 전지의 제조 공정 중 전극 절단, 가속 및 투입 방법은, 예를 들면, 그립(grip)에 의한 투입(insert) 방식으로서, 커터(그립)(cutter) 가속 단계와, 전극 그립 및 절단 단계와, 커터(그립) 재 가속 단계와, 전극 투입(가속 투입) 단계와, 그립 해제 단계와, 커터(그립) 후진 및 복귀 단계를 포함한다. In general, the electrode cutting, acceleration, and insertion methods in the manufacturing process of the secondary battery are, for example, an insert method using a grip, such as a cutter acceleration step, an electrode gripping step, A step of re-accelerating the cutter (grip), a step of injecting an electrode (accelerating input), a step of releasing the grip, and a step of moving back and returning the cutter (grip).
이러한 그립에 의한 투입 방식은 투입되는 전극의 위치 정밀도를 확보하기에 용이하나, 전극의 이송 속도가 빨라 질수록 전극 절단 후 고속으로 재 가속 및 투입 시에 커터(그립)의 급격한 가속 및 감속과 이송 방향 변경을 필요로 하여 생산 속도 향상에 한계가 있다. Such a gripping method is easy to secure the positional accuracy of the input electrode. However, as the feeding speed of the electrode increases, rapid acceleration and deceleration of the cutter (grip) There is a limitation in improving the production speed due to the necessity of changing the direction.
더욱이, 이러한 종래의 방법은 전극의 이송 속도가 빨라 질수록 장비 및 유닛의 진동 현상이 커지며, 장비의 수명이 저하되고, 또한 전극의 투입 정밀도가 저하되는 부작용이 발생한다.Further, in this conventional method, as the feeding speed of the electrode is increased, the vibration phenomenon of the equipment and the unit becomes greater, the life of the equipment is lowered, and the insertion accuracy of the electrode is lowered.
이러한 발명의 배경이 되는 기술에 개시된 상술한 정보는 본 발명의 배경에 대한 이해도를 향상시키기 위한 것뿐이며, 따라서 종래 기술을 구성하지 않는 정보를 포함할 수도 있다.The above-described information disclosed in the background of the present invention is only for improving the understanding of the background of the present invention, and thus may include information not constituting the prior art.
본 발명의 다양한 실시예는 이차 전지의 제조 시 릴(reel) 형태로 공급되는 양극 및/또는 음극을 고속 이송 중 절단하여 낱장 형태로 만든 후, 절단된 전극을 연속적으로 그리고/또는 가속하여 다음 공정으로 신속하게 투입할 수 있는 이차 전지용 전극 절단 투입 장치 및 이를 갖는 이차 전지 제조 장치를 제공한다.Various embodiments of the present invention can be achieved by cutting a positive electrode and / or a negative electrode supplied in a reel form during the manufacture of a secondary battery into a single piece at high speed feeding and then continuously and / The present invention also provides an apparatus for cutting and charging an electrode for a secondary battery and an apparatus for manufacturing a secondary battery having the same.
즉, 본 발명의 다양한 실시예는, 그립 투입 방식의 한계를 극복하기 위해, 커터(그립)의 전진 및 후진에 의한 불연속적인 가속 투입 방식 대신, 롤러를 이용한 전극의 연속적인 가속 투입 방식을 갖는 이차 전지용 전극 절단 투입 장치 및 이를 갖는 이차 전지 제조 장치를 제공한다.That is, in order to overcome the limitations of the gripping method, the various embodiments of the present invention can be applied to a case in which, instead of the discontinuous acceleration input method by forward and backward movement of the cutter (grip) An electrode cutting and charging device for a battery and a device for manufacturing a secondary battery having the same are provided.
구체적으로, 본 발명의 다양한 실시예는 커터(그립)에 의한 전극의 절단, 가속 및 투입 방식을 변경하여, 커터(그립)는 전극의 절단만을 수행하고, 공급 롤러와 푸시 벨트가 절단된 전극을 연속적으로 투입하는 방식 및/또는 공급 롤러와 푸시 벨트가 절단된 전극을 가속하여 투입하는 방식으로, 커터(그립)의 가속량 및 감속량을 축소하여 기구적인 부하를 감소시키고 또한 기구적인 부하의 안정성을 향상시키며, 동작 사이클 상의 단계를 절감하고, 동작 속도를 향상하여 생산성을 향상시킬 수 있는 이차 전지용 전극 절단 투입 장치 및 이를 갖는 이차 전지 제조 장치를 제공한다.Specifically, in various embodiments of the present invention, the cutter, the acceleration, and the input method of the electrode are changed by the cutter (grip) so that the cutter (grip) only cuts the electrode, The amount of acceleration and the amount of deceleration of the cutter (grip) are reduced by a system in which the cutter (grip) is continuously inserted and / or a method in which the feed roller and the push belt are accelerated and inserted into the cut electrode, thereby reducing the mechanical load, The present invention also provides an apparatus for cutting and injecting an electrode for a secondary battery and an apparatus for manufacturing a secondary battery having the same, which can improve the productivity by improving the operation speed and the operation speed.
본 발명의 다양한 실시예에 따른 이차 전지용 전극 절단 투입 장치는 전극을 절단하여 공급하는 절단부; 상기 절단부에서 절단된 전극을 공급받아 연속적으로 다음 공정에 투입하는 공급 롤러부; 및 상기 공급 롤러부에 상기 전극을 밀착시켜주는 푸시 벨트부를 포함한다.According to various embodiments of the present invention, there is provided an apparatus for cutting and injecting an electrode for a secondary battery, comprising: A feed roller unit that receives the cut electrode from the cut unit and continuously feeds the cut electrode to the next process; And a push belt portion for bringing the electrode into close contact with the supply roller portion.
상기 공급 롤러부는 공급된 상기 전극이 상기 공급 롤러부의 일부 영역에만 접촉하도록 하고, 상기 전극의 접촉 부위에 진공이 형성되도록 하여, 상기 전극이 상기 공급 롤러부에 진공 흡착된 상태에서 투입되도록 한다.The supply roller unit causes the supplied electrode to contact only a part of the supply roller unit, and a vacuum is formed at a contact part of the electrode, so that the electrode is injected into the supply roller unit while being vacuum-adsorbed.
상기 공급 롤러부는 원형의 원주면과 평평한 현을 갖는 내륜; 및 상기 내륜을 감싸며 다수의 관통홀이 형성된 원통 형태의 외륜을 포함하고, 상기 내륜은 회전하지 않고 고정된 상태에서 상기 현을 통해 진공 영역이 형성되도록 하고, 상기 외륜은 상기 내륜을 중심으로 회전하여 상기 현에 형성된 진공에 의해 상기 전극이 상기 외륜에 접촉되어 다음 공정으로 투입되도록 한다.The feeding roller portion includes an inner ring having a circular circumferential surface and a flat string; And a cylindrical outer ring surrounding the inner ring and having a plurality of through holes, wherein the inner ring is fixed without rotating, a vacuum region is formed through the string, and the outer ring rotates about the inner ring And the electrode is brought into contact with the outer ring by the vacuum formed in the string to be input to the next step.
상기 푸시 벨트부는 상기 공급 롤러부에 상기 전극이 공급되면 상기 전극을 상기 공급 롤러부에 접촉되도록 하고, 상기 공급 롤러부는 진공으로 상기 전극을 흡착하며, 이때 발생된 마찰력으로 미끄러짐없이 상기 전극을 가속한다.When the electrode is supplied to the feed roller unit, the push belt unit brings the electrode into contact with the feed roller unit, and the feed roller unit adsorbs the electrode with a vacuum, and accelerates the electrode without slipping due to the generated frictional force .
상기 절단부는 제1속도로 가속하여 상기 전극을 절단하고, 절단된 상기 전극을 상기 공급 롤러부에 공급하며, 이어서 상기 공급 롤러부는 상기 전극을 제1속도보다 높은 제2속도로 가속하고, 가속된 상기 전극을 다음 공정으로 투입한다. 상기 공급 롤러부는 상기 절단부가 절단된 상기 전극을 상기 공급 롤러부에 공급할 때 상기 제1속도로 감속한다.Wherein the cutting portion accelerates at a first speed to cut the electrode and feed the cut electrode to the feed roller portion and the feed roller portion then accelerates the electrode to a second speed higher than the first speed, The electrode is put into the next process. The feeding roller portion decelerates at the first speed when feeding the cut electrode to the feeding roller portion.
상기 푸시 벨트부는 푸시 롤러의 형태로 존재할 수도 있으나, 전극판을 안정적으로 고정하여 공급할 수 있도록, 상호간 이격된 상태로 상기 공급 롤러부의 표면에 밀착된 제1,2롤러; 상기 제1,2롤러로부터 이격되어 설치된 제3롤러; 및 상기 제1,2,3롤러를 따라 결합된 푸시 벨트를 포함하고, 상기 제1,2롤러 사이의 상기 푸시 벨트가 상기 공급 롤러부의 표면에 밀착된다.The push belt portion may be in the form of a push roller, but the first and second rollers may be in close contact with the surface of the feed roller portion so as to stably fix and feed the electrode plate. A third roller disposed apart from the first and second rollers; And a push belt coupled along the first, second and third rollers, wherein the push belt between the first and second rollers is in close contact with the surface of the feed roller portion.
본 발명의 다양한 실시예에 따른 이차 전지용 제조 장치는 이차 전지용 전극을 공급하는 전극 공급부; 상술한 전극 절단 투입 장치; 상기 전극 절단 투입 장치의 후단에 배치되어 절단된 상기 전극을 로딩하는 전극 로딩부; 상기 전극 로딩부 상에서 상기 전극의 상면과 하면에 각각 세퍼레이터를 공급하는 세퍼레이터 공급부; 상기 세퍼레이터가 상기 전극을 백 형태로 감싸도록 상기 세퍼레이터의 주변에 실링 영역을 형성하는 실링부; 상기 세퍼레이터의 실링 영역을 컷팅하여 전극을 포함하는 낱개의 세퍼레이터 백을 제공하는 세퍼레이터 컷팅부; 및 상기 세퍼레이터 백의 일측에 상기 전극의 극성과 다른 극성의 전극을 스택하는 스택부를 포함한다.An apparatus for manufacturing a secondary battery according to various embodiments of the present invention includes an electrode supply unit for supplying an electrode for a secondary battery; The above-described electrode cutting and feeding apparatus; An electrode loading unit disposed at a rear end of the electrode cut-and-injecting apparatus to load the cut electrode; A separator supply unit for supplying a separator to upper and lower surfaces of the electrode on the electrode loading unit, respectively; A sealing part forming a sealing area around the separator so that the separator surrounds the electrode in a bag shape; A separator cutting portion for cutting the sealing region of the separator to provide a single separator bag including electrodes; And a stack portion stacked on one side of the separator bag, the electrode having a polarity different from the polarity of the electrode.
상기 전극 공급부 및 상기 전극 절단 투입 장치는 세트를 이루며, 상기 세트는 한쌍이 구비된다.The electrode feeder and the electrode cutter and feeder are a set, and the pair is provided.
상기 한쌍의 세트는 상호간 교대로 동작하여, 상기 전극 로딩부에 의한 전극의 이송 속도가 상기 세트에 의한 전극의 이송 속도보다 2배 빠르다. The pair of sets operates alternately with each other so that the feeding speed of the electrode by the electrode loading portion is twice as fast as the feeding speed of the electrode by the set.
본 발명의 실시예는 이차 전지의 제조 시 릴(reel) 형태로 공급되는 양극 및/또는 음극을 고속 이송 중 절단하여 낱장 형태로 만든 후, 절단된 전극을 연속적으로 그리고/또는 가속하여 다음 공정으로 신속하게 투입할 수 있는 이차 전지용 전극 절단 투입 장치 및 이를 갖는 이차 전지 제조 장치를 제공한다.In an embodiment of the present invention, an anode and / or a cathode supplied in a reel form during the manufacture of a secondary battery is cut into a single piece during high-speed feeding, and then the cut electrode is continuously and / An electrode cutting and charging apparatus for a secondary battery and a secondary battery manufacturing apparatus having the same are provided.
즉, 본 발명의 실시예는, 그립 투입 방식의 한계를 극복하기 위해, 커터(그립)의 전진 및 후진에 의한 불연속적인 가속 투입 방식 대신, 롤러를 이용한 전극의 연속적인 투입 방식을 갖는 이차 전지용 전극 절단 투입 장치 및 이를 갖는 이차 전지 제조 장치를 제공한다.That is, in order to overcome the limitations of the gripping method, the embodiment of the present invention can be applied to a secondary battery electrode having a continuous charging method of the electrode using a roller, instead of the discontinuous acceleration input method by forward and backward movement of the cutter A cutting input device and a secondary battery manufacturing device having the same are provided.
구체적으로, 본 발명의 실시예는 커터(그립)에 의한 전극의 절단, 가속 및 투입 방식을 변경하여, 커터(그립)는 전극의 절단만을 수행하고, 공급 롤러와 푸시 벨트가 절단된 전극을 연속적으로 투입하는 방식 및/또는 공급 롤러와 푸시 벨트가 절단된 전극을 가속하여 투입하는 방식으로, 커터(그립)의 가속량 및 감속량을 축소하여 기구적인 부하를 감소시키고 또한 기구적인 부하의 안정성을 향상시키며, 동작 사이클 상의 단계를 절감하고, 동작 속도를 향상하여 생산성을 향상시킬 수 있는 이차 전지용 전극 절단 투입 장치 및 이를 갖는 이차 전지 제조 장치를 제공한다.Specifically, in the embodiment of the present invention, the cutter, the acceleration, and the input method of the electrode are changed by the cutter (grip) so that the cutter (grip) only cuts the electrode, And / or a method in which the feed roller and the push belt are accelerated to feed the cut electrode, thereby reducing the amount of acceleration and deceleration of the cutter (grip), thereby reducing the mechanical load and stabilizing the mechanical load The present invention also provides an apparatus for cutting and injecting an electrode for a secondary battery and an apparatus for manufacturing the same, which can improve the productivity by improving the operation speed.
도 1은 본 발명의 다양한 실시예에 따른 이차 전지용 전극 절단 투입 장치를 포함하는 이차 전지 제조 장치의 일례를 도시한 개념도이다.1 is a conceptual diagram showing an example of a secondary battery manufacturing apparatus including an electrode cut-and-charged apparatus for a secondary battery according to various embodiments of the present invention.
도 2a는 본 발명의 다양한 실시예에 따른 이차 전지용 전극 절단 투입 장치를 도시한 개략도이고, 도 2b는 공급 롤러부와 푸시 벨트부 사이의 관계를 도시한 개략도이며, 도 2c는 공급 롤러부와 전극 사이의 접촉 면적을 도시한 개략도이다.FIG. 2B is a schematic view showing a relationship between a supply roller portion and a push belt portion, FIG. 2C is a cross-sectional view of a supply roller portion and an electrode As shown in Fig.
도 3a는 본 발명의 다양한 실시예에 따른 이차 전지용 전극 절단 투입 장치 중에서 분리형 절단부와 공급 롤러부의 시간별 가속 및 감속 상태를 도시한 그래프이고, 도 3b는 종래 절단부의 시간별 가속 및 감속 상태를 도시한 그래프이다.FIG. 3A is a graph showing the time-dependent acceleration and deceleration states of the separable cut portion and the feed roller portion among the electrode cutting and feeding devices for the secondary battery according to various embodiments of the present invention. FIG. 3B is a graph showing the acceleration and deceleration states to be.
이하, 첨부된 도면을 참조하여 본 발명의 바람직한 실시예를 상세히 설명하기로 한다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
본 발명의 실시예들은 당해 기술 분야에서 통상의 지식을 가진 자에게 본 발명을 더욱 완전하게 설명하기 위하여 제공되는 것이며, 하기 실시예는 여러 가지 다른 형태로 변형될 수 있으며, 본 발명의 범위가 하기 실시예에 한정되는 것은 아니다. 오히려, 이들 실시예는 본 개시를 더욱 충실하고 완전하게 하고, 당업자에게 본 발명의 사상을 완전하게 전달하기 위하여 제공되는 것이다.The embodiments of the present invention are described in order to more fully explain the present invention to those skilled in the art, and the following embodiments may be modified into various other forms, It is not limited to the embodiment. Rather, these embodiments are provided so that this disclosure will be more faithful and complete, and will fully convey the scope of the invention to those skilled in the art.
또한, 이하의 도면에서 각 층의 두께나 크기는 설명의 편의 및 명확성을 위하여 과장된 것이며, 도면상에서 동일 부호는 동일한 요소를 지칭한다. 본 명세서에서 사용된 바와 같이, 용어 "및/또는"은 해당 열거된 항목 중 어느 하나 및 하나 이상의 모든 조합을 포함한다. 또한, 본 명세서에서 "연결된다"라는 의미는 A 부재와 B 부재가 직접 연결되는 경우뿐만 아니라, A 부재와 B 부재의 사이에 C 부재가 개재되어 A 부재와 B 부재가 간접 연결되는 경우도 의미한다.In the following drawings, thickness and size of each layer are exaggerated for convenience and clarity of description, and the same reference numerals denote the same elements in the drawings. As used herein, the term " and / or " includes any and all combinations of one or more of the listed items. In the present specification, the term " connected " means not only the case where the A member and the B member are directly connected but also the case where the C member is interposed between the A member and the B member and the A member and the B member are indirectly connected do.
본 명세서에서 사용된 용어는 특정 실시예를 설명하기 위하여 사용되며, 본 발명을 제한하기 위한 것이 아니다. 본 명세서에서 사용된 바와 같이, 단수 형태는 문맥상 다른 경우를 분명히 지적하는 것이 아니라면, 복수의 형태를 포함할 수 있다. 또한, 본 명세서에서 사용되는 경우 "포함한다(comprise, include)" 및/또는 "포함하는(comprising, including)"은 언급한 형상들, 숫자, 단계, 동작, 부재, 요소 및/또는 이들 그룹의 존재를 특정하는 것이며, 하나 이상의 다른 형상, 숫자, 동작, 부재, 요소 및 /또는 그룹들의 존재 또는 부가를 배제하는 것이 아니다.The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms "a," "an," and "the" include singular forms unless the context clearly dictates otherwise. Also, " comprise, " and / or " comprising, " when used in this specification, are intended to be interchangeable with the said forms, numbers, steps, operations, elements, elements and / And does not preclude the presence or addition of one or more other features, integers, operations, elements, elements, and / or groups.
본 명세서에서 제1, 제2 등의 용어가 다양한 부재, 부품, 영역, 층들 및/또는 부분들을 설명하기 위하여 사용되지만, 이들 부재, 부품, 영역, 층들 및/또는 부분들은 이들 용어에 의해 한정되어서는 안 됨은 자명하다. 이들 용어는 하나의 부재, 부품, 영역, 층 또는 부분을 다른 영역, 층 또는 부분과 구별하기 위하여만 사용된다. 따라서, 이하 상술할 제1부재, 부품, 영역, 층 또는 부분은 본 발명의 가르침으로부터 벗어나지 않고서도 제2부재, 부품, 영역, 층 또는 부분을 지칭할 수 있다.Although the terms first, second, etc. are used herein to describe various elements, components, regions, layers and / or portions, these members, components, regions, layers and / It is obvious that no. These terms are only used to distinguish one member, component, region, layer or section from another region, layer or section. Thus, a first member, component, region, layer or section described below may refer to a second member, component, region, layer or section without departing from the teachings of the present invention.
"하부(beneath)", "아래(below)", "낮은(lower)", "상부(above)", "위(upper)"와 같은 공간에 관련된 용어가 도면에 도시된 한 요소 또는 특징과 다른 요소 또는 특징의 용이한 이해를 위해 이용될 수 있다. 이러한 공간에 관련된 용어는 본 발명의 다양한 공정 상태 또는 사용 상태에 따라 본 발명의 용이한 이해를 위한 것이며, 본 발명을 한정하기 위한 것은 아니다. 예를 들어, 도면의 요소 또는 특징이 뒤집어지면, "하부" 또는 "아래"로 설명된 요소 또는 특징은 "상부" 또는 "위에"로 된다. 따라서, "하부"는 "상부" 또는 "아래"를 포괄하는 개념이다.It is to be understood that the terms related to space such as "beneath," "below," "lower," "above, But may be utilized for an easy understanding of other elements or features. Terms related to such a space are for easy understanding of the present invention depending on various process states or use conditions of the present invention, and are not intended to limit the present invention. For example, if an element or feature of the drawing is inverted, the element or feature described as "lower" or "below" will be "upper" or "above." Thus, " lower " is a concept encompassing " upper " or " lower ".
도 1을 참조하면, 본 발명의 다양한 실시예에 따른 이차 전지용 전극 절단 투입 장치(120A,120B)를 포함하는 이차 전지 제조 장치(100)의 일례에 대한 개략도가 도시되어 있다.Referring to FIG. 1, there is shown a schematic view of an example of a secondary battery manufacturing apparatus 100 including an electrode cutting and feeding apparatus 120A and 120B for a secondary battery according to various embodiments of the present invention.
도 1에 도시된 바와 같이, 본 발명의 실시예에 따른 이차 전지 제조 장치(100)는 제1전극 공급부(110)와, 제1전극 절단 투입 장치(120A)와, 제1전극 로딩부(130)와, 세퍼레이터 공급부(140)와, 세퍼레이터 실링부(150)와, 세퍼레이터 커팅부(160)와, 제2전극 공급부(170)와, 제2전극 절단 투입 장치(120B)와, 제2전극 로딩부(180)와, 스택부(미도시)와, 스테이지(190)를 포함할 수 있다.1, an apparatus 200 for manufacturing a secondary battery according to an embodiment of the present invention includes a first electrode supply unit 110, a first electrode cut-and-charged device 120A, a first electrode loading unit 130 The separator sealing portion 150, the separator cutting portion 160, the second electrode supply portion 170, the second electrode cut-and-put-in device 120B, the second electrode loading portion 140, A stage 180, a stack (not shown), and a stage 190.
제1전극 공급부(110)는, 예를 들면, 한정하는 것은 아니지만, 제1전극(111)이 권취된 제1전극 릴(112)을 포함할 수 있으며, 이로부터 제1전극(111)을 권출하여 제1전극 절단 투입 장치(120A)로 공급할 수 있다. 제1전극 공급부(110)는, 예를 들면, 한정하는 것은 아니지만, 적어도 한쌍 이상 구비될 수 있다.The first electrode supply unit 110 may include, for example, but not limited to, a first electrode reel 112 on which the first electrode 111 is wound, To the first electrode cut-and-feeding apparatus 120A. The first electrode supply unit 110 may include at least one or more pairs of electrodes, for example, but not limited thereto.
제1전극 절단 투입 장치(120A)는 제1전극 공급부(110)로부터 공급된 제1전극(111)을 낱개로 절단하고, 절단된 제1전극(111)을 연속적으로 그리고/또는 가속하여 제1전극 로딩부(130)에 투입할 수 있다. 이를 위해, 제1전극 절단 투입 장치(120A)는 절단부, 공급 롤러부(또는 가속 롤러부) 및 푸시 벨트부 등을 포함할 수 있으며, 이는 아래에서 다시 상세하게 설명하기로 한다.The first electrode cutter 120A cuts the first electrode 111 fed from the first electrode feeder 110 and cuts and cuts the first electrode 111 successively and / And can be introduced into the electrode loading unit 130. To this end, the first electrode cut-and-feeding device 120A may include a cutting portion, a feeding roller portion (or an acceleration roller portion), a push belt portion and the like, which will be described in detail below again.
여기서, 제1전극 공급부(110)와 제1전극 절단 가속 투입 장치(120A)는 하나의 세트를 이루며, 이러한 세트는 한쌍이 구비될 수 있다. 도 1에서, 이러한 세트는 좌측 상부와 좌측 하부에 각각 도시되어 있다. 이와 같이 하여, 상술한 한쌍의 세트는 상호간 교대로 동작하면서 절단된 제1전극(111)을 제1전극 로딩부(130)에 공급 및 투입하게 된다.Here, the first electrode feeder 110 and the first electrode cut accelerator input device 120A constitute one set, and such a pair may be provided. In Fig. 1, these sets are shown at the upper left and lower left, respectively. In this manner, the pair of sets described above supply and cut the first electrode 111, which is cut while being alternately operated, to the first electrode loading unit 130.
제1전극 로딩부(130)는, 예를 들면, 한정하는 것은 아니지만, 상호 이격된 한쌍의 로딩 롤러(131)와, 한쌍의 로딩 롤러(131)에 결합된 로딩 벨트(132)를 포함할 수 있다. 이러한 제1전극 로딩부(130)의 상부에는 상술한 절단된 제1전극(111)이 세퍼레이터와 함께 로딩될 수 있다.The first electrode loading portion 130 may include, for example and without limitation, a pair of spaced-apart loading rollers 131 and a loading belt 132 coupled to a pair of loading rollers 131 have. The cut first electrode 111 may be loaded on the first electrode loading unit 130 together with the separator.
한편, 제1전극 로딩부(130)에 의한 제1전극(111)의 이송 속도는 제1전극 공급부(110) 및 제1전극 절단 가속 투입 장치(120A)에 의한 제1전극(111)의 이송 속도보다 대략 2배 빠를 수 있다. 예를 들면, 한정하는 것은 아니지만, 제1전극 로딩부(130)에 의한 제1전극(111)의 이송 속도는 대략 700 mm/s이고, 제1전극 공급부(110) 및 제1전극 절단 가속 투입 장치(120A)에 의한 제1전극(111)의 이송/투입 속도는 대략 350 mm/s 일 수 있다. 이는 상술한 바와 같이 한쌍의 세트(제1전극 공급부(110)와 제1전극 절단 가속 투입 장치(120A))가 상호간 교대로 동작하기 때문이다. 물론, 상술한 한쌍의 제1전극 절단 투입 장치(120A)가 교대로 동작하기 때문에, 절단된 제1전극(111)이, 상호간 간섭 현상없이, 순차적으로 제1전극 로딩부(130)에 투입/로딩될 수 있다.The feeding speed of the first electrode 111 by the first electrode loading unit 130 is controlled by the feeding speed of the first electrode 111 by the first electrode feeding unit 110 and the first electrode cutting acceleration feeding- It can be about twice as fast as speed. For example, although not limited thereto, the feed rate of the first electrode 111 by the first electrode loading unit 130 is approximately 700 mm / s, and the first electrode feed unit 110 and the first electrode cut acceleration feed The feed / feed rate of the first electrode 111 by the device 120A may be approximately 350 mm / s. This is because the pair of sets (the first electrode feeder 110 and the first electrode cut accelerator input device 120A) alternately operate as described above. Since the pair of first electrode cut-and-throwing apparatuses 120A operate alternately, the cut-off first electrodes 111 are sequentially supplied to the first electrode loading unit 130 without interfering with each other, Lt; / RTI >
세퍼레이터 공급부(140)는 제1전극 로딩부(130) 상에 로딩되는 제1전극(111)의 상면과 하면에 각각 제1세퍼레이터(141) 및 제2세퍼레이터(145)를 공급할 수 있다. 즉, 세퍼레이터 공급부(140)는 제1전극(111)의 상면에 제1세퍼레이터(141)를 공급하고, 제1전극(111)의 하면에 제2세퍼레이터(145)를 공급한다. 여기서, 제1,2세퍼레이터(141,145)는, 예를 들면, 한정하는 것은 아니지만, PE(polyethylene), PP(polypropylene), 또는 이들의 층으로 구성된 베이스 필름을 포함할 수 있다. 더불어, 이러한 제1,2세퍼레이터는 표면에 알루미나 또는 보헤마이트와 같은 무기물이 코팅된 내열 절연층을 더 포함할 수도 있다.The separator supply unit 140 may supply the first separator 141 and the second separator 145 to the upper surface and the lower surface of the first electrode 111 loaded on the first electrode loading unit 130, respectively. That is, the separator supply unit 140 supplies the first separator 141 to the upper surface of the first electrode 111, and the second separator 145 to the lower surface of the first electrode 111. The first and second separators 141 and 145 may include, for example, but not limited to PE (polyethylene), PP (polypropylene), or a base film composed of these layers. In addition, the first and second separators may further include a heat-resistant insulating layer whose surface is coated with an inorganic material such as alumina or boehmite.
이러한 세퍼레이터 공급부(140)는, 예를 들면, 한정하는 것은 아니지만, 제1세퍼레이터(141)가 권취된 제1세퍼레이터 릴(142)과, 제2세퍼레이터(145)가 권취된 제2세퍼레이터 릴(146)을 포함할 수 있다. 더불어, 세퍼레이터 공급부(140)는, 예를 들면, 한정하는 것은 아니지만, 제1세퍼레이터 릴(142)로부터 권출되는 제1세퍼레이터(141)를 제1전극(111)의 상면에 가이드하는 제1가이드 롤러(143,144)와, 제2세퍼레이터 릴(146)로부터 권출되는 제2세퍼레이터(145)를 제1전극(111)의 하면에 가이드하는 제2가이드 롤러(147)를 포함할 수 있다.The separator supply unit 140 includes a first separator reel 142 wound with a first separator 141 and a second separator reel 146 wound with a second separator 145, ). The separator supply unit 140 may include a first separator 141 wound around the first separator reel 142 and a first separator 141 wound around the first separator reel 142, And a second guide roller 147 for guiding the second separator 145 wound on the second separator reel 146 to the lower surface of the first electrode 111. [
세퍼레이터 실링부(150)는 제1전극 로딩부(130) 상에서 제1전극(111) 주변의 세퍼레이터에 실링 영역(148)을 형성할 수 있다. 즉, 세퍼레이터 실링부(150)는, 예를 들면, 한정하는 것은 아니지만, 열 융착 부재를 이용하여, 제1전극(111)의 상면과 하면에 위치된 제1세퍼레이터(141)와 제2세퍼레이터(145)에 실링 영역(148)을 형성함으로써, 제1전극(111)이 세퍼레이터 백(bag)(149)의 내부에 위치되도록 할 수 있다.The separator sealing portion 150 may form a sealing region 148 on the separator around the first electrode 111 on the first electrode loading portion 130. That is, the separator sealing portion 150 may be formed by, for example, but not limited to, a first separator 141 and a second separator (not shown) disposed on the upper surface and the lower surface of the first electrode 111, The first electrode 111 can be positioned inside the separator bag 149 by forming the sealing region 148 in the first and second electrodes 145 and 145.
여기서, 세퍼레이터 실링부(150)는 다수의 제1전극(111)에 대하여 동시에 실링 영역(148)을 형성함으로써, 다수의 세퍼레이터 백(149)이 동시에 형성되도록 하고, 이에 따라 생산성이 향상되도록 할 수 있다.In this case, the separator sealing portion 150 is formed by simultaneously forming the sealing region 148 with respect to the plurality of first electrodes 111, so that a large number of the separator bags 149 are formed at the same time, have.
세퍼레이터 커팅부(160)는 제1전극 로딩부(130) 상에서 세퍼레이터 백(149)의 실링 영역(148)을 컷팅함으로써, 제1전극(111)을 포함하는 낱개의 세퍼레이터 백(149)이 구비되도록 한다.The separator cutting portion 160 cuts the sealing region 148 of the separator bag 149 on the first electrode loading portion 130 so that a single separator bag 149 including the first electrode 111 is provided do.
여기서, 세퍼레이터 백(149)의 컷팅 후, 세퍼레이터 백(149)의 외관이 외관 검사부(165)에 의해 검사될 수 있다.Here, after the separator bag 149 is cut, the appearance of the separator bag 149 can be inspected by the appearance inspecting section 165.
제2전극 공급부(170)는, 예를 들면, 한정하는 것은 아니지만, 제1전극(111)의 극성과 다른 극성을 갖는 제2전극(171)이 권취된 제2전극 릴(172)을 포함할 수 있으며, 이로부터 제2전극(171)을 권출하여 제2전극 절단 투입 장치(120B)로 공급할 수 있다. 제2전극 공급부(170)는, 예를 들면, 한정하는 것은 아니지만, 적어도 한쌍 이상 구비될 수 있다.The second electrode supply unit 170 includes a second electrode reel 172 wound with a second electrode 171 having a polarity different from that of the first electrode 111 From which the second electrode 171 can be withdrawn and fed to the second electrode cutting and dosing device 120B. The second electrode supply unit 170 may include at least one pair of electrodes, for example, but not limited thereto.
제2전극 절단 투입 장치(120B)는 제2전극 공급부(170)로부터 공급된 제2전극(171)을 낱개로 절단하고, 절단된 제2전극(171)을 연속적으로 그리고/또는 가속하여 제2전극 로딩부(180)에 투입할 수 있다. 이를 위해, 제2전극 절단 투입 장치(120B)는 절단부, 공급 롤러부(또는 가속 롤러부) 및 푸시 벨트부 등을 포함할 수 있으며, 이는 아래에서 다시 상세하게 설명하기로 한다.The second electrode cutter 120B cuts the second electrode 171 supplied from the second electrode supply unit 170 and cuts and cuts the second electrode 171 successively and / And can be supplied to the electrode loading unit 180. For this purpose, the second electrode cutter 120B may include a cutting portion, a feed roller portion (or an acceleration roller portion), a push belt portion, etc., which will be described in detail below again.
여기서, 제2전극 공급부(170) 및 제2전극 절단 투입 장치(120B)는 하나의 세트를 이루며, 이러한 세트는 한쌍이 구비될 수 있다. 도 1에서, 이러한 세트는 우측 상부와 우측 하부에 각각 도시되어 있다. 이와 같이 하여, 상술한 한쌍의 세트는 상호간 교대로 동작하면서 절단된 제2전극(171)을 제2전극 로딩부(180)에 공급 및 투입하게 된다. Here, the second electrode supply unit 170 and the second electrode cut-and-injecting unit 120B constitute one set, and a pair of such sets may be provided. In Fig. 1, these sets are shown in the upper right and lower right, respectively. In this manner, the pair of sets described above supply and cut the second electrode 171, which has been cut while being alternately operated, to the second electrode loading unit 180.
제2전극 로딩부(180)는, 예를 들면, 한정하는 것은 아니지만, 상호 이격된 한쌍의 로딩 롤러(181)와, 한쌍의 로딩 롤러(181)에 결합된 로딩 벨트(182)를 포함할 수 있다. 여기서, 제2전극(171)에는 세퍼레이터가 공급되지 않는다.The second electrode loading portion 180 may include, for example and without limitation, a pair of spaced-apart loading rollers 181 and a loading belt 182 coupled to a pair of loading rollers 181 have. Here, the separator is not supplied to the second electrode 171.
한편, 제2전극 로딩부(180)에 의한 제2전극(171)의 이송 속도는 제2전극 공급부(170) 및 제2전극 절단 투입 장치(120B)에 의한 제2전극(171)의 이송 속도보다 대략 2배 빠를 수 있다. 예를 들면, 한정하는 것은 아니지만, 제2전극 로딩부(180)에 의한 제2전극(171)의 이송 속도는 대략 700 mm/s이고, 제2전극 공급부(170) 및 제2전극 절단 투입 장치(120B)에 의한 제2전극(171)의 이송/투입 속도는 대략 350 mm/s 일 수 있다. 이는 상술한 바와 같이 한쌍의 세트(제2전극 공급부(170)와 제2전극 절단 가속 투입 장치(120B))가 상호간 교대로 동작하기 때문이다. 물론, 상술한 한쌍의 제2전극 절단 투입 장치(120B)가 교대로 동작하기 때문에, 절단된 제2전극(171)이, 상호간 간섭 현상없이, 순차적으로 제2전극 로딩부(180)에 투입/로딩될 수 있다.The feeding speed of the second electrode 171 by the second electrode loading unit 180 is set such that the feeding speed of the second electrode 171 by the second electrode feeding unit 170 and the second electrode cutting and putting- Which is about twice as fast as that of the first embodiment. For example, the feed rate of the second electrode 171 by the second electrode loading unit 180 is approximately 700 mm / s, and the second electrode feed unit 170 and the second electrode cut- The feeding / feeding speed of the second electrode 171 by the first electrode 120B may be approximately 350 mm / s. This is because the pair of sets (the second electrode supply part 170 and the second electrode cutting acceleration input device 120B) alternately operate as described above. Since the pair of second electrode cutting and feeding apparatuses 120B alternately operate as described above, the cut second electrodes 171 are sequentially supplied to the second electrode loading unit 180 without interfering with each other, Lt; / RTI >
스택부(미도시됨)는, 예를 들면, 한정하는 것은 아니지만, 픽앤플레이스 로봇(pick and place robot)일 수 있다. 스택부는 예를 들면, 제1전극(111)을 포함하는 세퍼레이터 백(149)을 스테이지(190) 상으로 픽앤플레이스하는 제1픽앤플레이스 로봇과, 제2전극(171)을 스테이지(190) 위의 세퍼레이터 백(149) 위에 픽앤플레이스하는 제2픽앤플레이스 로봇을 포함할 수 있다. 이러한 스택부는 당업자에게 주지 기술이므로 이에 대한 설명은 생략한다.The stack portion (not shown) may be, for example, but not limited to, a pick and place robot. The stack portion includes, for example, a first pick and place robot that picks and places a separator bag 149 including a first electrode 111 on a stage 190, and a second pick and place robot that picks up a second electrode 171 on a stage 190 And a second pick-and-place robot pick and place on the separator bag 149. Since such a stack portion is well known to those skilled in the art, a description thereof will be omitted.
스테이지(190)는, 예를 들면, 한정하는 것은 아니지만, 제1전극판(111)을 갖는 세퍼레이터 백(149) 및 제2전극(171)이 순차적으로 스택되는 대략 평평한 다이 일 수 있다. 즉, 스택부에 의해 스테이지(190) 위에 이차 전지를 위한 스택(191)이 형성된다.The stage 190 may be, for example, a substantially flat die in which a separator bag 149 having a first electrode plate 111 and a second electrode 171 are sequentially stacked. That is, the stack portion 191 for the secondary battery is formed on the stage 190 by the stack portion.
여기서, 스테이지(190)는 생산성 향상을 위해 다수개가 구비될 수 있다. 도면에서는 일례로 6개의 스테이지(190)가 도시되어 있으나, 이로서 본 발명이 한정되지 않는다.Here, a plurality of stages 190 may be provided for improving productivity. Although six stages 190 are shown as an example in the drawing, the present invention is not limited thereto.
이와 같이 하여, 본 발명의 실시예에 따른 이차 전지용 제조 장치(100)는 빠른 속도로 제1전극(111)을 포함하는 세퍼레이터 백(149)을 구비하고, 이러한 세퍼레이터 백(149) 위에 신속하게 제2전극(171)을 적층함으로써, 스택 타입 이차 전지의 제조 생산성을 크게 향상시킬 수 있게 된다.As described above, the apparatus 100 for manufacturing a secondary battery according to the embodiment of the present invention includes the separator bag 149 including the first electrode 111 at a high speed, By stacking the two electrodes 171, it is possible to greatly improve the productivity of the stack type secondary battery.
이하에서는, 상술한 이차 전지용 제조 장치(100) 중에서 전극 절단 투입 장치(120A,120B)에 대해 설명한다. 여기서, 상술한 제1전극 절단 투입 장치(120A) 및 제2전극 절단 투입 장치(120B)는 일괄적으로 전극 절단 투입 장치(120)로 지칭하고, 또한 제1전극(111) 및 제2전극(171) 역시 일괄적으로 전극으로 지칭한다.Hereinafter, the electrode cutting-off devices 120A and 120B in the above-described secondary battery manufacturing apparatus 100 will be described. The first electrode cut-and-put-in apparatus 120A and the second electrode cut-and-put apparatus 120B are referred to collectively as the electrode cut-and-put apparatus 120 and the first electrode 111 and the second electrode 171) are collectively referred to as electrodes.
도 2a를 참조하면, 본 발명의 다양한 실시예에 따른 이차 전지용 전극 절단 투입 장치(120)에 대한 개략도가 도시되어 있고, 도 2b를 참조하면, 공급 롤러부(124)와 푸시 벨트부(127) 사이의 관계에 대한 개략도가 도시되어 있으며, 도 2c를 참조하면, 공급 롤러부(124)와 전극 사이의 접촉 면적에 대한 개략도가 도시되어 있다.Referring to FIG. 2A, a schematic diagram of an electrode cutter 120 for a secondary battery according to various embodiments of the present invention is shown. Referring to FIG. 2B, a feed roller portion 124 and a push belt portion 127, And a schematic diagram of the contact area between the supply roller portion 124 and the electrode is shown in FIG. 2C. As shown in FIG.
도 2a 및 도 2b에 도시된 바와 같이, 이차 전지용 전극 절단 투입 장치(120)는 절단부(121), 공급 롤러부(124) 및 푸시 벨트부(127)를 포함할 수 있다.2A and 2B, the electrode cutter 120 for a secondary battery may include a cutout 121, a feed roller 124, and a push belt 127.
절단부(121)(또는 커터(그립))는 전극을 절단하여 공급 롤러부(124)에 공급할 수 있다. 이러한 절단부(121)는 전극의 진행 방향에 대하여 대략 평행하게 왕복 운동하면서 전극의 진행 방향에 대하여 대략 수직 방향으로 일정 길이의 전극을 절단한다. 더불어, 절단부(121)는 절단된 전극을 공급 롤러부(124)와 푸시 벨트부(127)의 사이에 공급한다.The cutting portion 121 (or the cutter (grip)) can cut the electrode and supply it to the feed roller portion 124. [ The cut portion 121 cuts the electrode having a predetermined length in the substantially vertical direction with respect to the advancing direction of the electrode, while reciprocating substantially parallel to the advancing direction of the electrode. In addition, the cut portion 121 feeds the cut electrode between the feed roller portion 124 and the push belt portion 127.
이를 위해, 절단부(121)는 다수의 커터(122)와, 그립퍼(123)를 포함할 수 있다.(도 2b에는 절단부(121) 중에서 다수의 커터(122)만 도시되어 있다.) 즉, 절단부(121)에 구비된 다수의 커터(122)가 전극을 일정 형태로 절단하고, 이어서 그립퍼(123)가 절단된 전극을 그립하여 공급 롤러부(124)와 푸시 벨트부(127)의 사이에 공급한다.For this purpose, the cutting portion 121 may include a plurality of cutters 122 and a gripper 123 (only a plurality of cutters 122 are shown in the cutting portion 121 in FIG. 2B). That is, A plurality of cutters 122 provided on the feed roller 121 cut the electrodes into a predetermined shape and then the grippers 123 grip the cut electrodes and feed them to the feed roller portion 124 and the push belt portion 127 do.
이러한 절단부(121)는 당업자에게 주지된 내용이므로 이에 대한 상세 설명은 생략하기로 한다.Since the cutting portion 121 is well known to those skilled in the art, a detailed description thereof will be omitted.
공급 롤러부(124)는 절단부(121)에 인접하여 설치될 수 있다. 이러한 가속부는 절단부(121)에서 절단된 전극을 연속적으로 공급받아 가속한 후에 다음 공정으로 투입하는 역할을 한다.The feeding roller portion 124 may be provided adjacent to the cutout portion 121. The accelerating part serves to continuously feed the cut electrode 121, accelerate the electrode, and then feed the accelerated part to the next step.
이를 위해 공급 롤러부(124)는 내륜(125)과 외륜(126)을 포함할 수 있다. To this end, the feed roller portion 124 may include an inner ring 125 and an outer ring 126.
내륜(125)은 대략 원형의 원주(125a)와 대략 평평한 현(125b)을 포함할 수 있다. 내륜(125)은 회전하지 않고 고정된 상태를 유지하며, 현(125b)을 통해 진공 영역이 형성되도록 한다. 즉, 현(125b)과 마주보는 외륜(126)의 사이에 진공 파이프(미도시)가 연결됨으로써, 현(125b)과 마주보는 외륜(126) 사이의 영역에 진공 영역이 형성된다.The inner ring 125 may include a substantially circular circumference 125a and a substantially flat string 125b. The inner ring 125 maintains a fixed state without rotation, and a vacuum region is formed through the string 125b. That is, a vacuum pipe (not shown) is connected between the string 125b and the outer ring 126, so that a vacuum region is formed between the string 125b and the outer ring 126 facing the outer ring.
외륜(126)은 내륜(125)을 감싸며 다수의 관통홀(126a)이 형성된 대략 원통 형태를 한다. 이러한 외륜(126)은 내륜(125)을 중심으로 회전하여 현(125b)과 마주보는 영역에 형성된 진공 영역에 의해 전극이 외륜(126)의 표면에 접촉되도록 한다. 물론, 외륜(126)은 고속으로 회전하므로, 외륜(126)의 표면에 접촉된 전극은 다음 공정으로 가속되어 투입될 수 있다. 여기서, 외륜(126)의 고속 회전을 위해, 외륜(126)에 전동 모터가 결합될 수 있다.The outer ring 126 surrounds the inner ring 125 and has a substantially cylindrical shape in which a plurality of through holes 126a are formed. The outer ring 126 rotates around the inner ring 125 to allow the electrode to contact the surface of the outer ring 126 by a vacuum region formed in the region facing the string 125b. Of course, since the outer ring 126 rotates at a high speed, the electrode that is in contact with the surface of the outer ring 126 can be accelerated into the next process. Here, in order to rotate the outer ring 126 at a high speed, an electric motor may be coupled to the outer ring 126. [
이와 같이 하여, 공급 롤러부(124)는 공급된 전극이 공급 롤러부(124)의 일부 영역에만 접촉하도록 하고, 전극의 접촉 부위에 진공이 형성되도록 하여, 전극이 공급 롤러부(124)에 진공 흡착된 상태에서 가속되도록 한다. 실질적으로, 도 2c를 참조하면, 공급 롤러부(124)의 외륜(126) 중에서 빗금친 부분에만 전극이 접촉/밀착될 수 있다. In this manner, the supply roller portion 124 causes the supplied electrode to contact only a part of the supply roller portion 124, and a vacuum is formed at the contact portion of the electrode, so that the electrode is supplied to the supply roller portion 124 in a vacuum Thereby accelerating in the adsorbed state. Practically, referring to FIG. 2C, the electrode can be brought into contact / close contact with only the hatched portion of the outer ring 126 of the supply roller portion 124.
푸시 벨트부(127)는 공급 롤러부(124)에 전극을 밀착시켜, 전극이 슬립되지 않고 전극 로딩부(130)로 가속 및 투입되도록 한다. 즉, 푸시 벨트부(127)는 공급 롤러부(124)에 전극이 공급되면 전극을 공급 롤러부(124)에 접촉되도록 함으로써, 공급 롤러부(124)가 전극을 진공으로 흡착하며, 이때 발생된 마찰력으로 미끄러짐없이 전극을 가속하여 전극 로딩부(130)에 투입되도록 한다.The push belt portion 127 closely contacts the feed roller portion 124 to accelerate and feed the electrode to the electrode loading portion 130 without slipping. That is, when the electrode is supplied to the supply roller portion 124, the push belt portion 127 contacts the supply roller portion 124 so that the supply roller portion 124 adsorbs the electrode in vacuum, The electrode is accelerated without slipping by the frictional force and is inputted to the electrode loading unit 130.
도면 중 미설명 부호 133은 공급 롤러부(124)의 외륜(126) 및 전극 로딩부(130)의 로딩 벨트(133)에 밀착/회전되어, 전극이 전극 로딩부(130) 상에 용이하게 투입되도록 하는 보조 롤러이다.In the drawing, reference numeral 133 is closely attached / rotated to the outer ring 126 of the supply roller portion 124 and the loading belt 133 of the electrode loading portion 130 so that the electrode can be easily put on the electrode loading portion 130 The auxiliary roller is provided.
푸시 벨트부(127)는 제1롤러(127a), 제2롤러(127b), 제3롤러(127c) 및 푸시 벨트(127d)를 포함할 수 있다. 제1,2롤러(127a,127b)는 상호간 일정 거리 이격된 채 대체로 공급 롤러부(124)의 외륜(126)에 밀착될 수 있다. 제3롤러(127c)는 제1,2롤러(127a,127b)부터 일정 거리 이격된 채 위치될 수 있다. 즉, 제1,2,3롤러(127a,127b,127c)는 대체로 삼각 형태로 배열될 수 있다. 또한, 푸시 벨트(127d)는 제1,2,3롤러(127a,127b,127c)를 따라 결합됨으로써, 대략 삼각 형태일 수 있다. 더불어, 제1,2롤러(127a,127b) 사이의 푸시 벨트(127d)가 공급 롤러부(124) 즉, 외륜(126)의 표면에 밀착될 수 있다. The push belt portion 127 may include a first roller 127a, a second roller 127b, a third roller 127c, and a push belt 127d. The first and second rollers 127a and 127b may be closely adhered to the outer ring 126 of the supply roller portion 124 while being spaced apart from each other by a predetermined distance. The third roller 127c may be spaced apart from the first and second rollers 127a and 127b. That is, the first, second and third rollers 127a, 127b, and 127c may be arranged in a generally triangular shape. Further, the push belt 127d may be coupled along the first, second, and third rollers 127a, 127b, and 127c, thereby being substantially triangular in shape. In addition, the push belt 127d between the first and second rollers 127a and 127b can be brought into close contact with the surface of the supply roller portion 124, that is, the outer ring 126.
여기서, 공급 롤러부(124), 즉, 외륜(126)이 대략 반시계 방향으로 회전하면, 제1,2,3롤러(127a,127b,127c) 및 푸시 벨트(127d)는 대략 시계 방향으로 회전한다. 따라서, 절단부(121)로부터 절단되어 공급된 전극은 공급 롤러부(124)의 외륜(126)과 푸시 벨트부(127)의 푸시 벨트(127d) 사이에 공급됨으로써, 연속적으로 가속되어 전극 로딩부(130)에 투입될 수 있다.Here, when the supply roller portion 124, that is, the outer ring 126 rotates in a substantially counterclockwise direction, the first, second and third rollers 127a, 127b, and 127c and the push belt 127d rotate do. The electrode cut off from the cut portion 121 is supplied between the outer ring 126 of the supply roller portion 124 and the push belt 127d of the push belt portion 127 so that the electrode is continuously accelerated and the electrode loading portion 130).
도 3a를 참조하면, 본 발명의 다양한 실시예에 따른 이차 전지용 전극 절단 투입 장치(120) 중에서 분리형 절단부(121)와 공급 롤러부(124)의 시간별 가속 및 감속 상태에 대한 그래프가 도시되어 있고, 도 3b를 참조하면, 종래 절단부의 시간별 가속 및 감속 상태에 대한 그래프가 도시되어 있다.3A, there is shown a graph of the time-dependent acceleration and deceleration states of the separable cutout 121 and the feed roller 124 in the electrode cutter 120 of the secondary battery according to various embodiments of the present invention, Referring to FIG. 3B, there is shown a graph of the time-dependent acceleration and deceleration states of the conventional cutting unit.
여기서, X축은 시간을 의미하고, Y축은 속도를 의미한다. 또한, 도 2a 내지 도 2c를 함께 참조하여, 본 발명의 실시예에 따른 이차 전지용 전극 절단 투입 장치(120)의 동작을 설명한다.Here, the X axis means time, and the Y axis means speed. 2A to 2C, the operation of the electrode cutting and inputting apparatus 120 for a secondary battery according to the embodiment of the present invention will be described.
먼저, 절단부(121)가 전극 공급 속도인 제1속도(예를 들면, 350 mm/s)로 가속한 후 전극 공급 속도와 등속 상태에서 전극을 절단하고, 절단된 전극을 공급 롤러부(124)에 공급한다. 즉, 절단부(121)가 전극 공급 속도와 동일 속도로 이동하면서, 전극을 적절한 크기로 절단한다.First, the cut portion 121 accelerates to a first speed (for example, 350 mm / s), which is an electrode feed speed, cuts the electrode at an electrode feed speed and a constant speed, . That is, the cutting portion 121 cuts the electrode to an appropriate size while moving at the same speed as the electrode feeding speed.
이때, 공급 롤러부(124)는 절단된 전극이 공급 롤러부(124)에 용이하게 공급될 수 있도록 상술한 제1속도로 감속한다. 즉, 절단부(121)에 의해 절단된 전극이 공급 롤러부(124)와 푸시 벨트부(127) 사이의 간극으로 공급될 때, 공급 롤러부(124)의 회전 속도가 일정 시간동안 전극의 공급 속도 또는 절단부의 이동 속도와 동일해질 수 있다.At this time, the feeding roller portion 124 decelerates at the first speed described above so that the cut electrode can be easily supplied to the feeding roller portion 124. [ That is, when the electrode cut by the cut portion 121 is fed to the gap between the feed roller portion 124 and the push belt portion 127, the rotation speed of the feed roller portion 124 is maintained at the feed rate Or the moving speed of the cut portion.
이어서, 절단부(121)에 의한 전극의 절단이 완료되었으므로, 절단부(121)는 전극의 이송 방향과 반대 방향으로 감속하며 복귀한다. 여기서, X축을 중심으로 상부 영역은 예를 들면 정방향 속도를 의미하고, 하부 영역은 예를 들면 역방향 속도를 의미한다.Then, since the cutting of the electrode by the cutting portion 121 is completed, the cut portion 121 decelerates and returns in the direction opposite to the feeding direction of the electrode. Here, the upper region around the X axis means a forward velocity, for example, and the lower region means a reverse velocity, for example.
계속해서, 공급 롤러부(124)는 진공으로 전극을 흡착한 상태에서 제1속도보다 높은 제2속도(예를 들면, 700 mm/s)로 가속하여, 전극을 전극 로딩부(130) 위에 로딩한다. 여기서, 실질적으로 제2속도는 전극 로딩부(130) 중에서 로딩 벨트(132)의 이송 속도이다.Subsequently, the supply roller portion 124 accelerates at a second speed (for example, 700 mm / s) higher than the first speed in a state where the electrode is adsorbed by vacuum, and the electrode is loaded on the electrode loading portion 130 do. Here, the substantially second speed is the feeding speed of the loading belt 132 in the electrode loading portion 130.
더불어, 이때 절단부(121)는 원래의 위치로 복귀하여, 다음의 전극 절단을 준비한다.At this time, the cut portion 121 returns to its original position and prepares for the next electrode cutting.
이와 같은 동작이 계속 반복됨으로써, 결국 다수의 전극이 전극 로딩부(130)에 순차적으로 로딩된다.This operation is repeated so that a large number of electrodes are sequentially loaded on the electrode loading unit 130.
이와 같이 하여, 본 발명의 실시예에 따른 이차 전지용 전극 절단 투입 장치(120)는 전극을 절단하는 절단부(121)와, 전극을 가속하여 투입하는 공급 롤러부(124)가 서로 분리됨으로써, 전극의 절단, 가속 및 투입 공정이 원활하게 수행된다. 일례로, 절단부(121)의 속도는 대략 0~500 mm/s일 수 있고, 공급 롤러부(124)의 속도는 대략 500~1000 mm/s일 수 있다. 이때, 절단부(121) 및 공급 롤러부(124)의 필요 가/감속 속도는 대략 1G 이하일 수 있다. 따라서, 절단부(121) 및 공급 롤러부(124)의 가/감속 시 이송 질량이 상대적으로 작게 된다. 더불어, 절단된 전극이 공급 롤러부(124)에 진공 흡착됨으로써 전극의 슬립 현상이 발생하지 않는다. 더불어, 절단부(121)에 의한 전극 절단 이후, 절단부(121)의 복귀 거리가 상대적으로 짧고 또한 공급 롤러부(124)는 일방향으로 계속 회전하므로 복귀가 불필요하며, 이에 따라 장비의 진동 현상이 감소한다. 여기서, 장비의 진동이 심해지면, 전극이 전극 로딩부(130)의 정확한 위치에 투입되지 않게 된다.As described above, in the electrode cutter 120 for a secondary battery according to the embodiment of the present invention, the cutting portion 121 for cutting the electrode and the feeding roller portion 124 for accelerating and feeding the electrode are separated from each other, Cutting, accelerating and injecting processes are performed smoothly. For example, the speed of cut 121 may be approximately 0-500 mm / s, and the speed of feed roller portion 124 may be approximately 500-1000 mm / s. At this time, the required acceleration / deceleration speed of the cutting portion 121 and the feed roller portion 124 may be approximately 1 G or less. Therefore, the feed mass at the time of acceleration / deceleration of the cut portion 121 and the feed roller portion 124 becomes relatively small. In addition, since the cut electrode is vacuum-adsorbed to the supply roller portion 124, the electrode does not slip. In addition, after the electrode is cut by the cut-out portion 121, the return distance of the cut-out portion 121 is relatively short and the feed roller portion 124 continuously rotates in one direction, so that the return is unnecessary, . Here, when the vibration of the equipment becomes severe, the electrode is not put in the correct position of the electrode loading unit 130.
한편, 도 3b에 도시된 바와 같이, 종래에는 절단부가 전극의 절단, 가속 및 투입을 모두 수행하였다. 따라서, 절단부는 가속, 등속/절단, 재가속 및 전극판 투입, 그리고 감속/복귀 공정을 수행하게 되는데, 이때 절단부에 의한 속도 변화량 및 절단부에 의한 이동 변화량이 본 발명의 실시예에 따른 속도 변화량 및 이동 변화량보다 큼을 볼 수 있다.Meanwhile, as shown in FIG. 3B, conventionally, the cutting portion has performed cutting, acceleration, and insertion of electrodes. In this case, the amount of change in speed due to the cutting portion and the amount of change in the amount of movement due to the cut portion are calculated based on the speed change amount and the speed change amount according to the embodiment of the present invention. It can be seen that it is bigger than the shift change.
즉, 종래에는 절단부의 속도가 대략 0~1000 mm/s 이나, 절단부의 필요 가/감속 속도가 대략 2G 이상이었다. 따라서, 가속 이동 질량이 상대적으로 크고, 특히, 절단부의 전극 투입 후 복귀 거리가 장거리이기 때문에, 장비의 진동 현상이 크게 나타났다. That is, conventionally, the speed of the cut portion is approximately 0 to 1000 mm / s, but the required cut / decelerated speed of the cut portion is approximately 2 G or more. Therefore, the acceleration moving mass is relatively large, and in particular, since the return distance after the electrode insertion of the cut portion is long, the vibration phenomenon of the equipment is remarkably exhibited.
결론적으로, 본 발명의 실시예에 따른 이차 전지용 전극 절단 투입 장치(120)는, 그립 투입 방식의 한계를 극복할 수 있도록, 절단부(121)의 전진 및 후진에 의한 불연속적인 가속 투입 방식 대신, 공급 롤러부(124)를 이용한 전극의 연속적인 가속 투입 방식을 채택하였다.In conclusion, in order to overcome the limitations of the gripping method, the electrode cutter 120 of the secondary battery according to the embodiment of the present invention may be provided with a cutter 121 instead of a discrete accelerating method by forward and backward. A continuous acceleration applying method of the electrode using the roller portion 124 is adopted.
구체적으로, 본 발명의 실시예에 따른 이차 전지용 전극 절단 투입 장치(120)는 절단부(121)에 의한 전극의 절단, 가속 및 투입 방식을 변경하여, 절단부(121)는 전극의 절단만을 수행하고, 공급 롤러부(124)가 절단된 전극을 연속적으로 가속하여 투입하는 방식으로, 절단부(121)의 가속량 및 감속량을 축소하여 기구적인 부하를 감소시키고 또한 기구적인 부하의 안정성을 향상시키며, 동작 사이클 상의 단계를 절감하고, 동작 속도를 향상하여 생산성을 향상시킬 수 있도록 한다.Specifically, the electrode cutting and dosing device 120 for a secondary battery according to an embodiment of the present invention changes the cutting, acceleration and closing manner of the electrode by the cutting portion 121 so that the cutting portion 121 performs only cutting of the electrode, The amount of acceleration and the amount of deceleration of the cutout portion 121 are reduced in such a manner that the feed roller portion 124 continuously accelerates and feeds the cut electrode, thereby reducing the mechanical load and improving the mechanical load stability, Thereby reducing the number of steps on the cycle and improving the operation speed to improve the productivity.
이상에서 설명한 것은 본 발명에 따른 이차 전지용 전극 절단 투입 장치 및 이를 갖는 이차 전지 제조 장치를 실시하기 위한 하나의 실시예에 불과한 것으로서, 본 발명은 상기한 실시예에 한정되지 않고, 이하의 특허청구범위에서 청구하는 바와 같이 본 발명의 요지를 벗어남이 없이 당해 발명이 속하는 분야에서 통상의 지식을 가진 자라면 누구든지 다양한 변경 실시가 가능한 범위까지 본 발명의 기술적 정신이 있다고 할 것이다.Although the present invention has been described in connection with the preferred embodiments thereof with reference to the accompanying drawings, it is to be understood that the invention is not limited to the disclosed embodiments, It will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined in the appended claims.

Claims (10)

  1. 전극을 절단하여 공급하는 절단부;A cutting section for cutting and feeding the electrode;
    상기 절단부에서 절단된 전극을 공급받아 연속적으로 다음 공정에 투입하는 공급 롤러부; 및A feed roller unit that receives the cut electrode from the cut unit and continuously feeds the cut electrode to the next process; And
    상기 공급 롤러부에 상기 전극을 밀착시켜주는 푸시 벨트부를 포함하는 이차 전지용 전극 절단 투입 장치.And a push belt portion for allowing the electrode to adhere to the supply roller portion.
  2. 제 1 항에 있어서,The method according to claim 1,
    상기 공급 롤러부는 공급된 상기 전극이 상기 공급 롤러부의 일부 영역에만 접촉하도록 하고, 상기 전극의 접촉 부위에 진공이 형성되도록 하여, 상기 전극이 상기 공급 롤러부에 진공 흡착된 상태에서 투입되도록 하는 이차 전지용 전극 절단 투입 장치.Wherein the supplying roller unit is configured to allow the supplied electrode to contact only a partial area of the supplying roller unit and to cause a vacuum to be formed at a contact part of the electrode so as to allow the electrode to be inserted into the supplying roller unit while being vacuum- Electrode cutting input device.
  3. 제 1 항에 있어서,The method according to claim 1,
    상기 공급 롤러부는The feed roller portion
    원형의 원주면과 평평한 현을 갖는 내륜; 및An inner ring having a circular circumferential surface and a flat string; And
    상기 내륜을 감싸며 다수의 관통홀이 형성된 원통 형태의 외륜을 포함하고,And a cylindrical outer ring surrounding the inner ring and having a plurality of through holes,
    상기 내륜은 회전하지 않고 고정된 상태에서 상기 현을 통해 진공 영역이 형성되도록 하고, 상기 외륜은 상기 내륜을 중심으로 회전하여 상기 현에 형성된 진공에 의해 상기 전극이 상기 외륜에 접촉되어 다음 공정으로 투입되도록 하는 이차 전지용 전극 절단 투입 장치.Wherein the outer ring is rotated about the inner ring so that the electrode contacts the outer ring by a vacuum formed in the string, Wherein the electrode is provided with a plurality of electrodes.
  4. 제 1 항에 있어서,The method according to claim 1,
    상기 푸시 벨트부는 상기 공급 롤러부에 상기 전극이 공급되면 상기 전극을 상기 공급 롤러부에 접촉되도록 하고,Wherein the push belt portion is configured to bring the electrode into contact with the feeding roller portion when the electrode is supplied to the feeding roller portion,
    상기 공급 롤러부는 진공으로 상기 전극을 흡착하며, 이때 발생된 마찰력으로 미끄러짐없이 상기 전극을 투입하는 이차 전지용 전극 절단 투입 장치.Wherein the supply roller unit sucks the electrode by vacuum, and the electrode is inserted without slipping due to frictional force generated at this time.
  5. 제 1 항에 있어서,The method according to claim 1,
    상기 절단부는 제1속도로 가속하여 상기 전극을 절단하고, 절단된 상기 전극을 상기 공급 롤러부에 공급하며, 이어서The cutting portion accelerates at a first speed to cut the electrode, feeds the cut electrode to the feeding roller portion,
    상기 공급 롤러부는 상기 전극을 제1속도보다 높은 제2속도로 가속하고, 가속된 상기 전극을 다음 공정으로 투입하는 이차 전지용 전극 절단 투입 장치.Wherein the feed roller unit accelerates the electrode at a second speed higher than the first speed and feeds the accelerated electrode to the next process.
  6. 제 6 항에 있어서,The method according to claim 6,
    상기 공급 롤러부는 상기 절단부가 절단된 상기 전극을 상기 공급 롤러부에 공급할 때 상기 제1속도로 감속하는 이차 전지용 전극 절단 투입 장치.Wherein the feeding roller portion decelerates at the first speed when feeding the electrode from which the cut portion is cut to the feeding roller portion.
  7. 제 1 항에 있어서,The method according to claim 1,
    상기 푸시 벨트부는The push belt portion
    상호간 이격된 상태로 상기 공급 롤러부의 표면에 밀착된 제1,2롤러;The first and second rollers being in close contact with the surface of the feeding roller portion in a state of being spaced apart from each other;
    상기 제1,2롤러로부터 이격되어 설치된 제3롤러; 및A third roller disposed apart from the first and second rollers; And
    상기 제1,2,3롤러를 따라 결합된 푸시 벨트를 포함하고,And a push belt coupled along the first, second and third rollers,
    상기 제1,2롤러 사이의 상기 푸시 벨트가 상기 공급 롤러부의 표면에 밀착되는 이차 전지용 전극 절단 투입 장치.Wherein the push belt between the first and second rollers is in close contact with the surface of the feeding roller portion.
  8. 이차 전지용 전극을 공급하는 전극 공급부;An electrode supply unit for supplying an electrode for a secondary battery;
    상기 전극 공급부로부터 상기 전극을 공급받아 절단 후 다음 공정에 투입하는 제1항 내지 제7항 중 어느 하나에 기재된 전극 절단 투입 장치;The electrode cutting and feeding apparatus according to any one of claims 1 to 7, wherein the electrode is supplied from the electrode supply unit and is cut and then fed to the next step.
    상기 전극 절단 투입 장치의 후단에 배치되어 절단된 상기 전극을 로딩하는 전극 로딩부;An electrode loading unit disposed at a rear end of the electrode cut-and-injecting apparatus to load the cut electrode;
    상기 전극 로딩부 상에서 상기 전극의 상면과 하면에 각각 세퍼레이터를 공급하는 세퍼레이터 공급부;A separator supply unit for supplying a separator to upper and lower surfaces of the electrode on the electrode loading unit, respectively;
    상기 세퍼레이터가 상기 전극을 백 형태로 감싸도록 상기 세퍼레이터의 주변에 실링 영역을 형성하는 실링부;A sealing part forming a sealing area around the separator so that the separator surrounds the electrode in a bag shape;
    상기 세퍼레이터의 실링 영역을 컷팅하여 전극을 포함하는 낱개의 세퍼레이터 백을 제공하는 세퍼레이터 컷팅부; 및A separator cutting portion for cutting the sealing region of the separator to provide a single separator bag including electrodes; And
    상기 세퍼레이터 백의 일측에 상기 전극의 극성과 다른 극성의 전극을 스택하는 스택부를 포함하는 이차 전지 제조 장치.And a stack portion stacked on one side of the separator bag, the electrode having a polarity different from the polarity of the electrode.
  9. 제8항에 있어서,9. The method of claim 8,
    상기 전극 공급부 및 상기 전극 절단 투입 장치는 세트를 이루며, 상기 세트는 한쌍이 구비되는 이차 전지 제조 장치.Wherein the electrode supply unit and the electrode cut-and-injecting unit form a set, and the pair includes the pair.
  10. 제9항에 있어서,10. The method of claim 9,
    상기 한쌍의 세트는 상호간 교대로 동작하여, 상기 전극 로딩부에 의한 전극의 이송 속도가 상기 세트에 의한 전극의 이송 속도보다 2배 빠른 이차 전지 제조 장치. Wherein the pair of sets operates alternately with each other so that the feeding speed of the electrode by the electrode loading part is two times higher than the feeding speed of the electrode by the set.
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