WO2019084657A1 - Procédé de production de biocarburants hydrocarbonés - Google Patents
Procédé de production de biocarburants hydrocarbonés Download PDFInfo
- Publication number
- WO2019084657A1 WO2019084657A1 PCT/CA2017/051317 CA2017051317W WO2019084657A1 WO 2019084657 A1 WO2019084657 A1 WO 2019084657A1 CA 2017051317 W CA2017051317 W CA 2017051317W WO 2019084657 A1 WO2019084657 A1 WO 2019084657A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- catalyst
- fatty acid
- hydrogen
- oil
- organic compound
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 51
- 150000002430 hydrocarbons Chemical class 0.000 title claims abstract description 45
- 229930195733 hydrocarbon Natural products 0.000 title claims abstract description 40
- 239000004215 Carbon black (E152) Substances 0.000 title claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 title abstract description 7
- 230000008569 process Effects 0.000 title description 22
- 239000002551 biofuel Substances 0.000 title description 6
- 239000003054 catalyst Substances 0.000 claims abstract description 144
- 238000006392 deoxygenation reaction Methods 0.000 claims abstract description 38
- 150000002894 organic compounds Chemical class 0.000 claims abstract description 20
- 229910003455 mixed metal oxide Inorganic materials 0.000 claims abstract description 18
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 16
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 57
- 239000000194 fatty acid Substances 0.000 claims description 57
- 229930195729 fatty acid Natural products 0.000 claims description 57
- 235000019387 fatty acid methyl ester Nutrition 0.000 claims description 57
- 239000001257 hydrogen Substances 0.000 claims description 57
- 229910052739 hydrogen Inorganic materials 0.000 claims description 57
- 235000021588 free fatty acids Nutrition 0.000 claims description 52
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 50
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 50
- 239000000203 mixture Substances 0.000 claims description 22
- 229910052759 nickel Inorganic materials 0.000 claims description 21
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 20
- UFTFJSFQGQCHQW-UHFFFAOYSA-N triformin Chemical compound O=COCC(OC=O)COC=O UFTFJSFQGQCHQW-UHFFFAOYSA-N 0.000 claims description 18
- 229910052751 metal Inorganic materials 0.000 claims description 17
- 239000002184 metal Substances 0.000 claims description 17
- 229910052697 platinum Inorganic materials 0.000 claims description 16
- 238000011065 in-situ storage Methods 0.000 claims description 15
- 229910052737 gold Inorganic materials 0.000 claims description 14
- 229910052741 iridium Inorganic materials 0.000 claims description 14
- 229910052703 rhodium Inorganic materials 0.000 claims description 14
- 229910052709 silver Inorganic materials 0.000 claims description 14
- 229910052707 ruthenium Inorganic materials 0.000 claims description 13
- 229910052799 carbon Inorganic materials 0.000 claims description 10
- 229910052804 chromium Inorganic materials 0.000 claims description 10
- 229910052802 copper Inorganic materials 0.000 claims description 10
- 229910052742 iron Inorganic materials 0.000 claims description 10
- 229910052750 molybdenum Inorganic materials 0.000 claims description 10
- 229910052721 tungsten Inorganic materials 0.000 claims description 10
- 150000002192 fatty aldehydes Chemical class 0.000 claims description 8
- 150000002576 ketones Chemical class 0.000 claims description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 6
- 229910052763 palladium Inorganic materials 0.000 claims description 5
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 claims description 4
- 150000001299 aldehydes Chemical class 0.000 claims description 4
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims description 4
- 229910044991 metal oxide Inorganic materials 0.000 claims description 4
- 150000004706 metal oxides Chemical class 0.000 claims description 4
- 229910000323 aluminium silicate Inorganic materials 0.000 claims description 3
- 150000001733 carboxylic acid esters Chemical class 0.000 claims description 3
- 239000004927 clay Substances 0.000 claims description 3
- 239000010457 zeolite Substances 0.000 claims description 3
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 claims description 2
- 229910001701 hydrotalcite Inorganic materials 0.000 claims description 2
- 229960001545 hydrotalcite Drugs 0.000 claims description 2
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims 2
- 229910021536 Zeolite Inorganic materials 0.000 claims 1
- 239000002041 carbon nanotube Substances 0.000 claims 1
- 229910021393 carbon nanotube Inorganic materials 0.000 claims 1
- 239000000835 fiber Substances 0.000 claims 1
- 239000000446 fuel Substances 0.000 abstract description 29
- 150000001875 compounds Chemical class 0.000 abstract description 8
- 230000003635 deoxygenating effect Effects 0.000 abstract description 6
- 150000004665 fatty acids Chemical class 0.000 description 38
- 239000000047 product Substances 0.000 description 38
- 238000006243 chemical reaction Methods 0.000 description 36
- 150000003626 triacylglycerols Chemical class 0.000 description 35
- 239000003921 oil Substances 0.000 description 34
- 235000019198 oils Nutrition 0.000 description 34
- XLOMVQKBTHCTTD-UHFFFAOYSA-N zinc oxide Inorganic materials [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 31
- 238000006114 decarboxylation reaction Methods 0.000 description 27
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 23
- 241001390275 Carinata Species 0.000 description 22
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 22
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 21
- 238000006606 decarbonylation reaction Methods 0.000 description 21
- 239000011787 zinc oxide Substances 0.000 description 21
- 235000006008 Brassica napus var napus Nutrition 0.000 description 17
- 235000004977 Brassica sinapistrum Nutrition 0.000 description 17
- 235000014698 Brassica juncea var multisecta Nutrition 0.000 description 16
- 240000000385 Brassica napus var. napus Species 0.000 description 16
- 235000006618 Brassica rapa subsp oleifera Nutrition 0.000 description 16
- 230000006324 decarbonylation Effects 0.000 description 16
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 15
- 239000007789 gas Substances 0.000 description 14
- 230000002829 reductive effect Effects 0.000 description 12
- 239000002028 Biomass Substances 0.000 description 11
- 239000003925 fat Substances 0.000 description 11
- 235000019197 fats Nutrition 0.000 description 11
- 239000010948 rhodium Substances 0.000 description 11
- 235000019482 Palm oil Nutrition 0.000 description 10
- 239000002540 palm oil Substances 0.000 description 10
- 239000003225 biodiesel Substances 0.000 description 9
- 229910002092 carbon dioxide Inorganic materials 0.000 description 9
- 238000004817 gas chromatography Methods 0.000 description 9
- 150000002431 hydrogen Chemical class 0.000 description 9
- 150000002632 lipids Chemical class 0.000 description 9
- 239000000463 material Substances 0.000 description 9
- 230000015572 biosynthetic process Effects 0.000 description 8
- 150000002148 esters Chemical class 0.000 description 8
- 235000011187 glycerol Nutrition 0.000 description 8
- -1 vegetable oils Chemical class 0.000 description 8
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 7
- 239000000828 canola oil Substances 0.000 description 7
- 239000007788 liquid Substances 0.000 description 7
- 230000009467 reduction Effects 0.000 description 7
- 238000005809 transesterification reaction Methods 0.000 description 7
- 235000015112 vegetable and seed oil Nutrition 0.000 description 7
- 239000008158 vegetable oil Substances 0.000 description 7
- 125000000217 alkyl group Chemical group 0.000 description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 6
- 230000003197 catalytic effect Effects 0.000 description 6
- 125000005456 glyceride group Chemical group 0.000 description 6
- NDJKXXJCMXVBJW-UHFFFAOYSA-N heptadecane Chemical compound CCCCCCCCCCCCCCCCC NDJKXXJCMXVBJW-UHFFFAOYSA-N 0.000 description 6
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 6
- 239000001301 oxygen Substances 0.000 description 6
- 229910052760 oxygen Inorganic materials 0.000 description 6
- 239000012071 phase Substances 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 239000002253 acid Substances 0.000 description 5
- 238000004458 analytical method Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 5
- 235000019519 canola oil Nutrition 0.000 description 5
- 239000011701 zinc Substances 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 241000195493 Cryptophyta Species 0.000 description 4
- 239000006227 byproduct Substances 0.000 description 4
- 239000000470 constituent Substances 0.000 description 4
- 150000002194 fatty esters Chemical class 0.000 description 4
- 238000005984 hydrogenation reaction Methods 0.000 description 4
- 238000006460 hydrolysis reaction Methods 0.000 description 4
- 239000012263 liquid product Substances 0.000 description 4
- 230000037361 pathway Effects 0.000 description 4
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical class [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 3
- 229910002441 CoNi Inorganic materials 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 3
- 241001465754 Metazoa Species 0.000 description 3
- 238000005481 NMR spectroscopy Methods 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 150000007513 acids Chemical class 0.000 description 3
- 238000001354 calcination Methods 0.000 description 3
- 125000004432 carbon atom Chemical group C* 0.000 description 3
- 229910002090 carbon oxide Inorganic materials 0.000 description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 3
- 239000003153 chemical reaction reagent Substances 0.000 description 3
- 238000005336 cracking Methods 0.000 description 3
- 238000000354 decomposition reaction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
- 150000002191 fatty alcohols Chemical class 0.000 description 3
- 239000003502 gasoline Substances 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 229910000510 noble metal Inorganic materials 0.000 description 3
- 238000011002 quantification Methods 0.000 description 3
- 229920006395 saturated elastomer Polymers 0.000 description 3
- 238000007086 side reaction Methods 0.000 description 3
- 238000009283 thermal hydrolysis Methods 0.000 description 3
- 238000005160 1H NMR spectroscopy Methods 0.000 description 2
- 241001133760 Acoelorraphe Species 0.000 description 2
- 244000257790 Brassica carinata Species 0.000 description 2
- 235000005156 Brassica carinata Nutrition 0.000 description 2
- 240000002791 Brassica napus Species 0.000 description 2
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 2
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000004164 Wax ester Substances 0.000 description 2
- 238000002441 X-ray diffraction Methods 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 150000001335 aliphatic alkanes Chemical class 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 150000001338 aliphatic hydrocarbons Chemical group 0.000 description 2
- 125000003342 alkenyl group Chemical group 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- 229910002091 carbon monoxide Inorganic materials 0.000 description 2
- 238000012512 characterization method Methods 0.000 description 2
- 229910052570 clay Inorganic materials 0.000 description 2
- 239000002283 diesel fuel Substances 0.000 description 2
- SNRUBQQJIBEYMU-UHFFFAOYSA-N dodecane Chemical compound CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 2
- 235000004426 flaxseed Nutrition 0.000 description 2
- 239000002803 fossil fuel Substances 0.000 description 2
- FNAZRRHPUDJQCJ-UHFFFAOYSA-N henicosane Chemical compound CCCCCCCCCCCCCCCCCCCCC FNAZRRHPUDJQCJ-UHFFFAOYSA-N 0.000 description 2
- DCAYPVUWAIABOU-UHFFFAOYSA-N hexadecane Chemical compound CCCCCCCCCCCCCCCC DCAYPVUWAIABOU-UHFFFAOYSA-N 0.000 description 2
- 239000008172 hydrogenated vegetable oil Substances 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 125000000896 monocarboxylic acid group Chemical group 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- YCOZIPAWZNQLMR-UHFFFAOYSA-N pentadecane Chemical compound CCCCCCCCCCCCCCC YCOZIPAWZNQLMR-UHFFFAOYSA-N 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 238000000634 powder X-ray diffraction Methods 0.000 description 2
- 239000011541 reaction mixture Substances 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 235000013311 vegetables Nutrition 0.000 description 2
- 235000019386 wax ester Nutrition 0.000 description 2
- 230000004580 weight loss Effects 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- MJYQFWSXKFLTAY-OVEQLNGDSA-N (2r,3r)-2,3-bis[(4-hydroxy-3-methoxyphenyl)methyl]butane-1,4-diol;(2r,3r,4s,5s,6r)-6-(hydroxymethyl)oxane-2,3,4,5-tetrol Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O.C1=C(O)C(OC)=CC(C[C@@H](CO)[C@H](CO)CC=2C=C(OC)C(O)=CC=2)=C1 MJYQFWSXKFLTAY-OVEQLNGDSA-N 0.000 description 1
- 235000019737 Animal fat Nutrition 0.000 description 1
- 241000206761 Bacillariophyta Species 0.000 description 1
- 241001474374 Blennius Species 0.000 description 1
- 241000219193 Brassicaceae Species 0.000 description 1
- 235000016401 Camelina Nutrition 0.000 description 1
- 244000197813 Camelina sativa Species 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- 241000192700 Cyanobacteria Species 0.000 description 1
- 240000003133 Elaeis guineensis Species 0.000 description 1
- 235000001950 Elaeis guineensis Nutrition 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 241000221089 Jatropha Species 0.000 description 1
- 240000006240 Linum usitatissimum Species 0.000 description 1
- 235000004431 Linum usitatissimum Nutrition 0.000 description 1
- 229910002651 NO3 Inorganic materials 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- 229910018605 Ni—Zn Inorganic materials 0.000 description 1
- 235000019483 Peanut oil Nutrition 0.000 description 1
- 241000565347 Pongamia Species 0.000 description 1
- 235000019774 Rice Bran oil Nutrition 0.000 description 1
- 235000019485 Safflower oil Nutrition 0.000 description 1
- 235000019486 Sunflower oil Nutrition 0.000 description 1
- 240000008488 Thlaspi arvense Species 0.000 description 1
- 235000008214 Thlaspi arvense Nutrition 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 239000003463 adsorbent Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- ZOJBYZNEUISWFT-UHFFFAOYSA-N allyl isothiocyanate Chemical compound C=CCN=C=S ZOJBYZNEUISWFT-UHFFFAOYSA-N 0.000 description 1
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 235000021120 animal protein Nutrition 0.000 description 1
- 229940053200 antiepileptics fatty acid derivative Drugs 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 239000010480 babassu oil Substances 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- OGBUMNBNEWYMNJ-UHFFFAOYSA-N batilol Chemical class CCCCCCCCCCCCCCCCCCOCC(O)CO OGBUMNBNEWYMNJ-UHFFFAOYSA-N 0.000 description 1
- 230000006399 behavior Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 230000006315 carbonylation Effects 0.000 description 1
- 238000005810 carbonylation reaction Methods 0.000 description 1
- 239000004359 castor oil Substances 0.000 description 1
- 235000019438 castor oil Nutrition 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 229930002875 chlorophyll Natural products 0.000 description 1
- 235000019804 chlorophyll Nutrition 0.000 description 1
- ATNHDLDRLWWWCB-AENOIHSZSA-M chlorophyll a Chemical compound C1([C@@H](C(=O)OC)C(=O)C2=C3C)=C2N2C3=CC(C(CC)=C3C)=[N+]4C3=CC3=C(C=C)C(C)=C5N3[Mg-2]42[N+]2=C1[C@@H](CCC(=O)OC\C=C(/C)CCC[C@H](C)CCC[C@H](C)CCCC(C)C)[C@H](C)C2=C5 ATNHDLDRLWWWCB-AENOIHSZSA-M 0.000 description 1
- 238000000975 co-precipitation Methods 0.000 description 1
- 239000003240 coconut oil Substances 0.000 description 1
- 235000019864 coconut oil Nutrition 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000008162 cooking oil Substances 0.000 description 1
- 235000005687 corn oil Nutrition 0.000 description 1
- 239000002285 corn oil Substances 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- VDQVEACBQKUUSU-UHFFFAOYSA-M disodium;sulfanide Chemical compound [Na+].[Na+].[SH-] VDQVEACBQKUUSU-UHFFFAOYSA-M 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 description 1
- 238000011066 ex-situ storage Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N ferric oxide Chemical compound O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000004868 gas analysis Methods 0.000 description 1
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000010460 hemp oil Substances 0.000 description 1
- 239000002638 heterogeneous catalyst Substances 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- ZHUXMBYIONRQQX-UHFFFAOYSA-N hydroxidodioxidocarbon(.) Chemical compound [O]C(O)=O ZHUXMBYIONRQQX-UHFFFAOYSA-N 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
- 239000003456 ion exchange resin Substances 0.000 description 1
- 229920003303 ion-exchange polymer Polymers 0.000 description 1
- 238000006317 isomerization reaction Methods 0.000 description 1
- 229940119170 jojoba wax Drugs 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000002207 metabolite Substances 0.000 description 1
- 239000012702 metal oxide precursor Substances 0.000 description 1
- UKVIEHSSVKSQBA-UHFFFAOYSA-N methane;palladium Chemical compound C.[Pd] UKVIEHSSVKSQBA-UHFFFAOYSA-N 0.000 description 1
- 150000004702 methyl esters Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000008164 mustard oil Substances 0.000 description 1
- 229910000480 nickel oxide Inorganic materials 0.000 description 1
- 229910017464 nitrogen compound Inorganic materials 0.000 description 1
- 150000002830 nitrogen compounds Chemical class 0.000 description 1
- 235000014593 oils and fats Nutrition 0.000 description 1
- 239000004006 olive oil Substances 0.000 description 1
- 235000008390 olive oil Nutrition 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 150000002895 organic esters Chemical class 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 238000010525 oxidative degradation reaction Methods 0.000 description 1
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- 239000003346 palm kernel oil Substances 0.000 description 1
- 235000019865 palm kernel oil Nutrition 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000312 peanut oil Substances 0.000 description 1
- 239000003209 petroleum derivative Substances 0.000 description 1
- 150000003904 phospholipids Chemical class 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 238000004375 physisorption Methods 0.000 description 1
- TYJJADVDDVDEDZ-UHFFFAOYSA-M potassium hydrogencarbonate Chemical compound [K+].OC([O-])=O TYJJADVDDVDEDZ-UHFFFAOYSA-M 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 239000008165 rice bran oil Substances 0.000 description 1
- 235000005713 safflower oil Nutrition 0.000 description 1
- 239000003813 safflower oil Substances 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 150000004671 saturated fatty acids Chemical class 0.000 description 1
- 235000003441 saturated fatty acids Nutrition 0.000 description 1
- 229930195734 saturated hydrocarbon Natural products 0.000 description 1
- 238000010963 scalable process Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 230000000391 smoking effect Effects 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 229910052979 sodium sulfide Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 238000004611 spectroscopical analysis Methods 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000002600 sunflower oil Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 239000003784 tall oil Substances 0.000 description 1
- 239000003760 tallow Substances 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
- 229930195735 unsaturated hydrocarbon Natural products 0.000 description 1
- 239000003981 vehicle Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C1/00—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
- C07C1/20—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon starting from organic compounds containing only oxygen atoms as heteroatoms
- C07C1/207—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon starting from organic compounds containing only oxygen atoms as heteroatoms from carbonyl compounds
- C07C1/2078—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon starting from organic compounds containing only oxygen atoms as heteroatoms from carbonyl compounds by a transformation in which at least one -C(=O)-O- moiety is eliminated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J21/00—Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
- B01J21/02—Boron or aluminium; Oxides or hydroxides thereof
- B01J21/04—Alumina
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/005—Spinels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/80—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with zinc, cadmium or mercury
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/30—Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G3/00—Production of liquid hydrocarbon mixtures from oxygen-containing organic materials, e.g. fatty oils, fatty acids
- C10G3/42—Catalytic treatment
- C10G3/44—Catalytic treatment characterised by the catalyst used
- C10G3/45—Catalytic treatment characterised by the catalyst used containing iron group metals or compounds thereof
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G3/00—Production of liquid hydrocarbon mixtures from oxygen-containing organic materials, e.g. fatty oils, fatty acids
- C10G3/42—Catalytic treatment
- C10G3/44—Catalytic treatment characterised by the catalyst used
- C10G3/45—Catalytic treatment characterised by the catalyst used containing iron group metals or compounds thereof
- C10G3/46—Catalytic treatment characterised by the catalyst used containing iron group metals or compounds thereof in combination with chromium, molybdenum, tungsten metals or compounds thereof
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G3/00—Production of liquid hydrocarbon mixtures from oxygen-containing organic materials, e.g. fatty oils, fatty acids
- C10G3/42—Catalytic treatment
- C10G3/44—Catalytic treatment characterised by the catalyst used
- C10G3/47—Catalytic treatment characterised by the catalyst used containing platinum group metals or compounds thereof
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G3/00—Production of liquid hydrocarbon mixtures from oxygen-containing organic materials, e.g. fatty oils, fatty acids
- C10G3/42—Catalytic treatment
- C10G3/44—Catalytic treatment characterised by the catalyst used
- C10G3/48—Catalytic treatment characterised by the catalyst used further characterised by the catalyst support
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2521/00—Catalysts comprising the elements, oxides or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium or hafnium
- C07C2521/02—Boron or aluminium; Oxides or hydroxides thereof
- C07C2521/04—Alumina
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2523/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00
- C07C2523/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of the iron group metals or copper
- C07C2523/74—Iron group metals
- C07C2523/75—Cobalt
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2523/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00
- C07C2523/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of the iron group metals or copper
- C07C2523/74—Iron group metals
- C07C2523/755—Nickel
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2523/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00
- C07C2523/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of the iron group metals or copper
- C07C2523/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups C07C2523/02 - C07C2523/36
- C07C2523/80—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups C07C2523/02 - C07C2523/36 with zinc, cadmium or mercury
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/10—Feedstock materials
- C10G2300/1011—Biomass
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/10—Feedstock materials
- C10G2300/1011—Biomass
- C10G2300/1014—Biomass of vegetal origin
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2400/00—Products obtained by processes covered by groups C10G9/00 - C10G69/14
- C10G2400/04—Diesel oil
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2400/00—Products obtained by processes covered by groups C10G9/00 - C10G69/14
- C10G2400/08—Jet fuel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P30/00—Technologies relating to oil refining and petrochemical industry
- Y02P30/20—Technologies relating to oil refining and petrochemical industry using bio-feedstock
Definitions
- the present disclosure relates to methods, compositions, and uses of decarbonylation and decarboxylation catalysts to produce renewable hydrocarbons.
- Biofuels are fuels produced from biomass - organic matter derived from living, or recently living organisms. Biofuels, as opposed to fossils fuels, are renewable resources and can provide a sustainable supply of fuel. However, compared to fossil fuels, biomass is more functionalized and requires defunctionalization in order to make it readily usable with existing fuel consumption technologies 1 .
- Biodiesel a first generation biofuel
- a transesterifi cation process resulting in a fuel that is chemically different from petrodiesel, because it contains oxygen atoms in the form of a fatty acid methyl ester.
- the presence of oxygen in biodiesel reduces energy density.
- Biodiesel also has issues of reduced fluidity at low temperature and difficulties in long term storage due to oxidative degradation of its unsaturated components. Thus, biodiesel is not typically used as a complete replacement for petrodiesel fuel, but is rather blended with petrodiesel.
- Biodiesel is a first generation biofuel, meaning that only a portion of the energy potentially available in the biomass is used.
- renewable diesel also called green diesel, second generation diesel, and drop-in diesel
- green diesel is a second generation biofuel that overcomes the drawbacks of biodiesel. This is because renewable diesel is functionally similar and as oxygen-free as petrodiesel. Renewable diesel can be simply "dropped-in" in place of petrodiesel.
- hydrodeoxygenation reaction is the most commonly used pathway for deoxygenating oils and fats ⁇ e.g. triglycerides) and their derivatives such as fatty acids and fatty acid esters to hydrocarbons. Hydrodeoxygenation of a fatty acid is shown below:
- noble metal based catalysts especially pailadium and platinum, have been used in decarboxylation/decarbonylation reactions 2 34 . These noble metal based catalysts generally result in excellent yields of hydrocarbons from free fatty acids.
- palladium and platinum are expensive and can rapidly deactivate. Therefore finding an inexpensive or less expensive catalyst showing similar performance and greater durability is of great interest for use in an industrial setting.
- the present invention relates to catalysts for use in deoxygenation reactions, wherein the catalyst is a mixed metal oxide.
- the present invention provides a method of deoxygenating a feedstock, said feedstock comprising at least one oxygenated organic compound, to form a hydrocarbon product, comprising the steps of contacting the feedstock with a mixed metal oxide catalyst under conditions to promote deoxygenation of the at least one oxygenated compound.
- the catalyst comprises a mixed metal oxide of the empirical formula:
- M 1 is a metal selected from the group consisting of Ag, Au, Co, Cr, Cu, Fe, Ir, Mo, Ni, Os, Pd, Pt, Rh, Ru, and W
- 2 is a metal selected from the group consisting of Ag, Au, Co, Cr, Cu, Fe, Ir, Mo, Ni, Os,Pd, Pt, Rh, Ru, and W, but is not the same as M 1
- x is 0 or 1
- y is 0 or 1 .
- 2 is selected from the group consisting of Ag, Au, Co, Ir, Ni, Os, Pd, Pt, Rh, and Ru.
- M 1 is selected from the group consisting of Co and Ni.
- the catalyst comprises a mixed metal oxide of the formula: MO-
- Advantages of the present invention may include low cost of the catalyst since it uses mostly non-noble metals, and long life of the catalyst compared with Pd only catalysts.
- Advantages of the present invention when using, in particular the two-step process (i.e. triglycerides are first converted into free fatty acids (FFA) or fatty acid methyl esters (FAME) and then deoxygenated with the present catalyst into hydrocarbons), may include: deoxygenation of FFA and FAME with the present catalyst can occur at near atmospheric pressure (e.g. 0.5 MPa), hydrogen consumption due to the methanation side reaction is minimal, and hydrogen is principally consumed simply to saturate the olefin bonds.
- FFA free fatty acids
- FAME fatty acid methyl esters
- Figure 1 shows a scheme for the production of renewable diesel from triglycerides.
- Figure 2 shows a co-precipitation method of catalyst synthesis.
- Figure 3 shows results of a catalyst screening test.
- Figure 4 shows the composition of FAME obtained from canola, palm and carinata oils.
- the first bar represents canola FA E
- the second bar represents palm FAME
- the third bar represents carinata FAME.
- the present invention provides a method of deoxygenating a feedstock, comprising at least one oxygenated organic compound, to form a hydrocarbon product, comprising the steps of contacting the feedstock with a catalyst under conditions to promote deoxygenation of the at least one oxygenated compound.
- the catalyst comprises a mixed metal oxide of the empirical formula:
- M 1 is a metal selected from the group consisting of Ag, Au, Co, Cr, Cu, Fe, Ir, Mo, Ni, Os, Pd, Pt, Rh, Ru, and W
- M 2 is a metal selected from the group consisting of Ag, Au, Co, Cr, Cu, Fe, Ir, Mo, Ni, Os, Pd, Pt, Rh, Ru, and W, but is not the same as M 1
- x is 0 or 1
- y is 0 or 1 .
- 1 is selected from the group consisting of Co and Ni.
- M 2 is selected from the group consisting of Ag, Au, Co, Ir, Ni, Os, Pd, Pt, Rh. and Ru.
- the catalyst comprises a mixed metal oxide of the formula MO- ZnO-(AI 2 0 3 ) >; , wherein M is Co, Ni, or CoNi , and x is 0 or 1. Definitions
- biomass refers to a renewable resource of biological origin, such as plants or animals, such resources generally being exclusive of fossil fuels.
- Bioly-derived oil or fat refers to oil or fat that is, at least partially, derived from a biomass such as, but not limited to, craps, vegetables, microalgae, and the like.
- Renewable Fuel refers to a hydrocarbon-based fuel, derived from biomass, suitable for consumption by vehicles. Such fuels include, but are not limited to, diesel, gasoline, jet fuel and the like. "Renewable diesel” refers to herein as green diesel, second generation diesel, or drop-in diesel.
- Renewable Jet Fuel refers to herein as biojet fuel, aviation fuel, or drop-in jet fuel.
- Triglyceride refers to class of molecules having the following general formula:
- R 1 , R 2 , and R 3 are molecular chains comprising carbon and hydrogen, and can be the same or different, and wherein one or more of the branches defined by R 1 , R 2 , and R 3 can have unsaturated regions.
- a "fatty acid,” or “free fatty acid” (FFA) as defined herein, is a class of organic acids having the general formula R— COOH, where R is generally a molecular chain comprising carbon and hydrogen, which can have unsaturated regions, i.e. R is a saturated (alkyl) hydrocarbon chain or a mono- or polyunsaturated (alkenyl) hydrocarbon chain.
- a "fatty acid methyl ester” as defined herein, is a class of organic esters have the general formula R— COOCH 3 , where R is generally a molecular chain comprising carbon and hydrogen, which can have unsaturated regions, i.e. R is a saturated (alkyl) hydrocarbon chain or a mono- or polyunsaturated (alkenyl) hydrocarbon chain. They are generally derived from vegetable oils by transesterification of fats with methanol.
- An “oxygenated organic compound”, as defined herein, is any oxygen containing organic compound, in particular, a carboxylic acid, a carboxylic ester, a ketone, an aldehyde, or a mixture thereof.
- the oxygenated organic compound may be a triglyceride, a free fatty acid, a fatty acid alkyl ester, a fatty aldehyde, or a combination thereof.
- the oxygenated organic compound is an FFA or a FAM E.
- Deoxygenation refers to the removal of oxygen from organic molecules, such as fatty acid derivatives, alcohols, ketones, aldehydes or ethers.
- Decarboxylation refers to the removal of the carboxyl oxygen from acid and ester molecules as carbon dioxide.
- Decarbonylation refers to the removal of carbonyl oxygen from organic molecules with carbonyl functional groups.
- “Lower alkyl” or “lower aliphatic” refers to an alkyl or aliphatic group, respectively, having 1 to 6 carbon atoms.
- the feedstock used in the embodiments described herein originates from renewable sources, such as fats and oils from plants, animals, and/or algae, biocrudes from wood, and compounds derived therefrom.
- suitable materials are wood-based, plant-based, or vegetable-based fats and oils.
- Suitable materials also include micro and macro algae sources.
- Algae oils or lipids can typically be contained in algae in the form of membrane components, storage products, and/or metabolites.
- Certain algal strains, particularly microalgae such as diatoms and cyanobacteria, can contain proportionally high levels of lipids.
- Suitable oils include algae oil, babassu oil, camelina oil, carinata oil (from Brassica carinata), castor oil, coconut oil, colza oil, corn oil, flaxseed (linseed) oil, hempseed oil, jatropha oil, jojoba oil, lard, mustard oil, olive oil, palm oil, palm kernel oil, peanut oil, pennycress oil, pongamia oil, rapeseed (canola) oil, rice bran oil, safflower oil, soybean oil, sunflower oil, tall oil, tallow oil, or any combination thereof.
- the feedstock is an industrial oilseed crop.
- Suitable material also includes feedstocks from an industrial or other non-biological source, such as, for example industrial waste oils, recycled lipids, yellow and brown greases, and waxes.
- Suitable feedstocks comprise an oxygenated organic compound .
- Such oxygenated organic compound is preferably a carboxylic acid, a carboxylic ester, an aldehyde, a ketone or a mixture thereof.
- the oxygenated organic compound may be a triglyceride, a free fatty acid, a fatty acid alkyl ester (wherein the alkyl groups typically contain one to five carbon atoms), a fatty aldehyde and ketone, or a combination thereof.
- the oxygenated organic compound is a triglyceride, a free fatty acid (FFA), a fatty acid methyl ester (FAME) a fatty acid ethyl ester (FAEE), or a combination thereof.
- the suitable materials comprise C e -C 2 4 fatty acids, or derivatives thereof, or triglycerides thereof.
- Suitable feedstocks usable in the present invention can include any of those which comprise triglycerides, free fatty acids (FFAs), or fatty acid alkyl esters (e.g. FAMEs and/or FAEEs), or a mixture thereof.
- the triglycerides, FFAs, and FAMEs typically contain aliphatic hydrocarbon chains in their structure having from 6 to 36 carbons, preferably from 10 to 26 carbons, for example from 12 to 24 carbons.
- Types of triglycerides can be determined according to their fatty acid constituents. The fatty acid constituents can be readily determined using Gas Chromatography (GC) analysis.
- GC Gas Chromatography
- This analysis involves extracting the fat or oil, saponifying (hydrolyzing) the fat or oil, preparing an alkyl (e.g., methyl) ester of the saponified fat or oil, and determining the type of (methyl) ester using GC analysis.
- a majority (i.e., greater than 50%) of the triglyceride present in the lipid material can be comprised of C a to C 3 ⁇ 4 fatty acid constituents, based on total triglyceride present in the lipid material.
- a triglyceride is a molecule having a structure identical to the reaction product of glycerol and three fatty acids.
- a triglyceride is described herein as being comprised of fatty acids, it should be understood that the fatty acid component does not necessarily contain a carboxylic acid hydrogen. If triglycerides are present, a majority of triglycerides present in the bio mass feed can preferably be comprised of C 12 to C 2 4 fatty acid constituents, based on total triglyceride content. Other types of feed that are derived from biological raw material components can include fatty acid alkyl esters, such FAME and/or FAEE, as well as fatty aldehydes and ketones.
- the feedstock can include at least 0.1 wt % of feedstock based on a biomass source, or at least 20 wt%, or at least 50 wt%, or at least 70 wt%, or at least 80 wt%, or at least 85 wt%, or at least 90 wt%, or at least 95 wt%, or at least 97 wt%, or at least 98 wt%, or at least 99 wt%, or 100 wt%.
- the feedstock can include at least about 1 % by weight of glycerides, lipids, fatty acids, fatty aldehydes, fatty acid esters (such as fatty acid alkyl esters), fatty aldehyde ketones or a combination thereof.
- the glycerides can include monoglycerides, diglycerides, or triglycerides.
- the feedstock can include at least about 50 wt%, at least about 70 wt%, at least about 75 wt%, at least about 80 wt %, at least about 85 wt%, at least about 90 wt%, at least about 95 wt%, at least about 97 wt%, or about 100 wt% of glycerides, lipids, fatty acids, fatty aldehydes, fatty acid esters, fatty acid alkyl esters, ketones or a combination thereof.
- the glycerides, FFAs, and fatty acid alkyl esters of the typical vegetable oil or animal fat contain aliphatic hydrocarbon chains in their structure which have about 6 to about 24 carbon atoms.
- the oxygen level in the feedstock for natural oils can range from 0.5 to 20 wt% and more typically from 5 to 15 wt%.
- the feedstocks may contain trace amounts of impurities such as P, Na, Ca, Mg and K originating from the phospholipids, a naturally occurring group of compounds in the oils. These impurities may adversely affect the performance of the deoxygenation process and may need to be removed to ppm levels prior to this step.
- Typical pretreatment processes employed for this purpose include, but are not limited to, low temperature batch processes using solid adsorbents such as silica gel 10 , ion exchange resins 11 and clays, and the use of guard reactors using hydrotreating type catalysts operating at higher temperatures that are well known in the hydrotreating art.
- the feedstock can also contain small amounts of nitrogen compounds derived from animal proteins or chlorophyll. The nitrogen content typically ranges from 0.5 ppm to 5000 ppm. Additional optional pretreatment steps may be used.
- the feedstock can also include biodiesel fuels, which contain oxygenated organic compounds, such as FA Es and fatty acid ethyl esters (FAEE).
- the feedstock can also include a wax ester, which is an ester of a fatty acid and a fatty alcohol.
- Figure 1 shows a scheme for the production of renewable diesel from triglycerides, as well as from derivatives (i.e. FFA and FAME) thereof.
- Triglycerides can be converted into free fatty acids (FFA) through a hydrolysis reaction:
- FFAs and their derivatives can then be deoxygenated through decarbonylation or decarboxylation reactions to form hydrocarbons, in the presence of a deoxygenation catalyst.
- Deoxygenation reactions are discussed in detail below.
- the present application relates to the conversion of the triglycerides, FFAs and/or derivatives to hydrocarbons. These can be further upgraded ⁇ e.g. isomerized) to a drop-in fuel product, such as renewable diesel, renewable gasoline or jet fuel.
- a drop-in fuel product such as renewable diesel, renewable gasoline or jet fuel.
- the feedstock used in the present invention can be any organic hydrocarbon source containing an oxygenated hydrocarbon.
- the feedstock can contain, for example, triglycerides, and/or it may contain FAMEs and/or FFAs, for example.
- Triglycerides can be converted into hydrocarbons by either in a single step process or a two-step process.
- the single-step process involves the direct deoxygenation of triglycerides into hydrocarbons.
- triglycerides smoke, and thus deactivate catalysts.
- deoxygenation is generally carried out at a hydrogen pressure of 8 MPa and above.
- the deoxygenation reaction consumes hydrogen due to a side reaction, namely methanation of CO and C0 2 .
- the presently described catalyst can be used in a single step deoxygenation process to produce hydrocarbons, it may, in some embodiments, be advantageous to use a two-step process due to lower hydrogen consumption.
- the triglycerides are first converted into FAMEs or FFAs.
- the FAMEs or FFAs are then deoxygenated with deoxygenation catalyst as described herein to form the alkanes.
- the n-alkanes can then be further upgraded into drop-in fuels by methods known in the art.
- the catalyst comprises a mixed metal oxide of the empirical formula:
- M 1 is a metal selected from the group consisting of Ag, Au, Co, Cr, Cu, Fe, Ir, Mo, Ni, Os, Pd, Pt, Rh, Ru, and W
- M 2 is a metal selected from the group consisting o ⁇ Ag, Au, Co, Cr, Cu, Fe, Ir, Mo, Ni, Os, Pd, Pt, Rh, Ru, and W, but is not the same as M 1
- x is 0 or 1
- y is 0 or 1 .
- 1 is selected from the group consisting of Co and Ni.
- M 2 is selected from the group consisting of Ag, Au, Co, Ir, Ni, Os, Pd, Pt, Rh, and Ru.
- the catalyst comprises a mixed metal oxide of the formula MO- ZnO-(AI 2 0 3 )>;, wherein M is Co, Ni or CoNi , and x is 0 or 1.
- the catalyst can be or can comprise CoO-ZnO, CoO-ZnO-AI 2 0 3 , NiO-ZnO-AI 2 0 3 , NiO-ZnO, CoO-NiO-ZnO or CoO- iO-ZnO-AI 2 0 3 .
- the weight ratio of MO to ZnO (or 1 M 2 0 to ZnO) is from 0.01 to 4.0, or more particularly from 0.25 to 1 .5.
- the atomic ratio of M to Zn can be from about 0.01 :1 ,2 to about 1 :0,25, or more particularly from 0.25:1 to 0.8:0.5.
- the amount of Al 2 0 3 in the catalyst varies from 0.1 % to 60 %, or more particularly from 1 % to 40%.
- the catalyst is used in a reduced form, having the formula (M 2 )y(M 1 )-ZnO-(AI 2 0 3 )x , wherein M 1 is a reduced metal selected from the group consisting of Ag, Au, Co, Cr, Cu, Fe, Ir, Mo, Ni, Os, Pd, Pt, Rh, Ru, and W; M 2 is a reduced metal selected from the group consisting of Ag, Au, Co, Cr, Cu, Fe, Ir, Mo, Ni, Os, Pd, Pt, Rh, Ru, and W, but is not the same as M1 ; x is 0 or 1 ; and y is 0 or 1.
- the oxide form of the catalyst is typically reduced prior to deoxygenation reaction using reducing agents known in the art, such as hydrogen.
- the reduced from of the catalyst can be or can comprise Co- ZnO, Co-ZnO-AI 2 0 3 , Ni-ZnO-AI 2 0 3 , Ni-ZnO, Co-Ni-ZnO or Co-Ni-ZnO-AI 2 0 3 .
- the reduced form of catalyst may contain some intermetallic particles of Zn. 12
- Suitable mixed metal oxide compositions can advantageously exhibit a specific surface area (as measured via the nitrogen Brunauer-Emmett-Teller (BET) method using a Micromehtics ASAP 2010 instrument) of at least about 15 m 2 /g.
- BET Brunauer-Emmett-Teller
- the bulk metal oxide catalyst compositions can exhibit, in some embodiments, a specific surface area of not more than about 600 m 2 /g.
- the catalyst is a heterogeneous catalyst and may be used as a bulk unsupported catalyst or as a supported catalyst.
- the catalyst used in the present invention is a bulk catalyst.
- the term "bulk”, when describing a mixed metal catalyst composition, indicates that the catalyst composition is self- supporting in that it does not require a carrier or support.
- bulk catalysts may have some minor amount of carrier or support material in their compositions (e.g., about 15 wt % or less, about 10 wt % or less, about 5 wt % or less, or substantially no carrier or support, based on the total weight of the catalyst composition); for instance, bulk catalysts may contain an amount of a binder, e.g., to improve the physical and/or thermal properties of the catalyst.
- the bulk metal catalyst comprises at least 90 wt %, more preferably at least 95 wt %, active metals.
- the remainder of these bulk metal catalysts may be comprised of a suitable carrier or support, or in some embodiments, may contain additional organic compounds.
- the mixed metal oxide catalyst may also be a supported catalyst.
- Supported catalysts contain the mixed metal oxides on a high surface area material ⁇ i.e. su port).
- the support may be, for example, alumina, silica-alumina, zeolites, mesoporous aluminosilicates, activated carbon, clay, hydrotalcite, or a metal oxide.
- methods known in the art such as wet impregnation, may be used.
- the bulk catalysts of the present invention may be converted to supported catalysts by dispersing the active mixed metal oxide or metal oxide precursors on the support, such as on an activated carbon support.
- the mixed metal oxide catalyst is supported on an activated carbon support having a BET surface area of between 500 and 1500 m 2 /g.
- the catalyst is deposited on a support selected from silica, alumina, silica-alumina, titania, zirconia, clay, zeolites, mesoporous aluminosilicates and mixtures thereof, and the support has a BET surface area of between 100 and 1000 m 2 /g.
- the supported catalyst may contain least 1 %, by weight of the mixed metal oxide, based on the total weight of the catalyst, including any other desirable active components as well as an optional support material.
- the amount of the mixed metal oxide will vary depending on how the catalyst is dispersed on the support.
- the bulk catalyst can be prepared by methods know in the art. For instance, it can be prepared by co-precipitating metals with a carbonate solution followed by calcination to form an oxide form of catalyst, as shown in Figure 2.
- MO-ZnO can be prepared by impregnating a metal salt solution onto ZnO. Examples of methods for making suitable CoO-ZnO and NiO-ZnO catalysts are known. 13 14
- the prepared catalyst is generally in oxide form. In use, it is generally activated by in-situ or ex-situ reduction with hydrogen at 400-550 D C, 425-525 D C, or about 500°C.
- the feedstock is contacted with the deoxygenation catalyst in a suitable reactor.
- a single or multiple catalyst beds may be used.
- the feed is passed over the catalyst in a fixed bed reactor operating in continuous mode.
- the feed contacts the catalyst in a slurry bed reactor in continuous mode.
- Either an upflow or downflow type reactor can be used. Multiple reactors may be used in parallel.
- the feedstock can also be contacted with the catalyst in a batch reactor.
- a continuous downflow fixed-bed reactor system can be used.
- the reactor system consists of the following sections: (a) Reagent introduction system, (b) reaction chamber, (c) reaction chamber heating system, (d) pressure control system, (e) product collection system and (f) gas analysis system.
- Reagent gas and liquid can be fed into the reactor via calibrated mass flow controllers and a metering pump.
- the reaction chamber can consist of a tubular fixed-bed reactor enclosed in a furnace. Reactor products can be quenched in a knock-out pot.
- the reactor system can be connected with two gas chromatographs equipped with thermal conductivity and flame ionization detectors, respectively, for the on-line analysis of both reagent and product gases.
- the feed is contacted with the reduced form of catalyst at a temperature of less than 500°C, possibly from 200 to 500°C, possibly from 280 to 400°C.
- the catalyst bed temperature of the reaction step can be at least about 260° C, for example at least about 300° C. Additionally or alternately, the reaction temperature can be, in one embodiment, not greater than about 450° C, for example not greater than about 400° C.
- the hydrogen pressure within the reactor is between 101 kPa and 8000 kPa, for example from about 101 kPa to 6000 kPa.
- feedstocks are diluted in a suitable solvent for deoxygenation.
- suitable solvents would include hydrocarbons, such as, for example cyclohexane, dodecane or hexadecane.
- the solvent is recycled hydrocarbons produced by deoxygenation of fatty acids, fatty esters and triglycerides.
- a mixture of two or more hydrocarbons is used as a solvent, for example petroleum distillates.
- the solvent is cyclohexane.
- decarboxylation is carried out without diluting feedstocks with solvents.
- the LHSV of feedstock is between 0.4-3.0 h "1 .
- LHSV refers to the volumetric liquid feed rate per total volume of catalyst and is expressed in the inverse of hours (h ⁇ 1 ).
- the disclosed catalysts are capable of deoxygenating at least 50%, at least 75%, at least 80%, at least 90%, or at least 95% of the fatty acids, fatty alkyl esters and triglycerides feedstocks into hydrocarbons.
- the disclosed catalysts may deoxygenate 40-80%, 60-95%, or 80-100% of the fatty acids, fatty aldehydes, fatty esters and triglycerides feedstocks into hydrocarbons.
- the liquid hydrocarbon product is primarily comprised of saturated hydrocarbons (n-alkanes or paraffins) produced by decarboxylation and or decarbonylation in the presence of hydrogen.
- the liquid product of deoxygenation comprise greater than 70%, greater than 80%, or greater than 90% n-alkanes.
- the catalyst can be used to deoxygenate the organic oxygenated compound, while producing hydrogen in-situ. This has the benefit that the hydrogen demand in a deoxygenation can be met in-situ. In one aspect, this is carried out by co-feeding a lower aliphatic alcohol with the at least one oxygenated organic compound.
- the alcohol is methanol or ethanol. In one aspect co-feeding one mole of methanol produces two moles of hydrogen via decomposition.
- the organic oxygenated compound is a triglyceride, a free fatty acid, a fatty acid alkyl ester, a fatty aldehyde and ketone, or a combination thereof.
- the catalyst of the invention can thus be active simultaneously for decarbonylation and alcohol decomposition to hydrogen, i.e. catalysts of the invention possesses multiple catalytic functionalities.
- the present deoxygenation catalyst possess active sites for deoxygenation and also for in-situ hydrogen formation from FAME feedstock or from a lower aliphatic alcohol, such as methanol.
- the catalysts work not only for the deoxygenation of free fatty acids derived from triglycerides, but also for the deoxygenation of fatty acid methyl esters (FAMEs) and Fatty acid ethyl esters (FAEEs).
- FAM Es are the principal component of biodiesel.
- Use of FAMEs as the feedstock has the advantage that (i) the methanol part of the biodiesel reforms into hydrogen, thus reducing the external hydrogen requirements/hydrogen consumption.
- the hydrocarbon products of deoxygenation of triglycerides, free fatty acids and fatty acid alkyl esters contain straight-chain paraffins (n-paraffins or n-alkanes). These products can be isolated and separated by distillation or other methods known to person of ordinary skill in the art into renewable blending components for gasoline, diesel and jet fuel. Alternatively, the straight chain paraffin product of deoxygenation can be upgraded into a drop-in fuel through a catalytic isomerization method known in the art.
- Triglycerides are the ester of one molecule of glycerol and three molecules of fatty acids.
- Carinata, canola and palm oils contain primarily triglycerides (98 wt% ).
- Carinata is a member of the mustard family. Its scientific name is Brassica carinata and it produces a non-food oil.
- the non-food-grade canola oil was derived from damaged canola seeds.
- Palm oil is derived from the fruit of the oil palms. The amounts of saturated, monounsaturated (one double bond), and polyunsaturated (two or more double bonds) fatty acids in these oils are given below in the Table. Palm oil contains a greater amount of saturated fatty acids than the other two vegetable oils.
- Carinata oil contains predominantly C ⁇ fatty acids, whereas Cis fatty acids are dominant in canola oil. Palm oil contains an equal amount of C K and C 1 ⁇ fatty acids.
- a CSTR reactor was charged with 250 g of water and 300 g of canola oil. The reactor was heated to 260 °C. Autogenous pressure was 2.5 to 3 Pa. The reactor further pressurized to 5.5 MPa with inert gas and stirred at 500 rpm. After completion of the reaction, the reaction mixture was transferred into a separatory funnel. The mixture separated into two phases: the water and glycerol heavy phase, and the fatty acid light phase. The fatty acid phase was separated from the glycerol and water; purified to remove any remaining free glycerol; and then dried with anhydrous sodium sulfate (NaS0 4 ). The quality of fatty acid product was analyzed by nuclear magnetic resonance (N R) spectroscopy. The product contains 95 wt% of Cie-Ci 3 fatty acids.
- reaction mixture was transferred into a separatory funnel and kept for 2 h to get a clear separation between the ester and crude glycerin layers.
- the top methyl ester layer was separated from the glycerin; purified to remove any remaining KOH, soap and free glycerol; and then dried with anhydrous sodium sulfate (Na 2 SO,i) to remove moisture.
- Na 2 SO,i anhydrous sodium sulfate
- the triglycerides employed were canola oil, carinata oil, and palm oil (discussed above).
- Gas chromatography (GC) and proton magnetic resonance (H-NMR) were used to characterize the product sample.
- the H-NMR study revealed that the level of glycerides in the product sample was very low, implying the completion of the transesterification reaction.
- the GC analysis showed a conversion efficiency of 99.5 % with all three vegetable oils:
- the composition of FAME obtained from canola, palm and carinata oils are shown in Figure 4.
- NiO-ZnO catalyst was characterized further by X-ray powder diffraction (XRD) and temperature-programmed reduction (TPR).
- d 0.94A/ cose where 0.89 is Scherrer's constant, ⁇ is the wavelength of X-rays, ⁇ is the Bragg diffraction angle, and ⁇ is the full width at half-maximum (FWHM) of the primary diffraction peak (43.3 for N iO and 36.6 for ZnO).
- FWHM full width at half-maximum
- the catalyst was prepared in oxide form. It was activated by in-situ reduction with hydrogen at 500 °C.
- TPR temperature programmed reduction
- the hydrogen consumption during reduction of the NiO-ZnO catalyst as a function of time was measured to provide a TPR profile.
- the TPR profile displayed one major peak at 385°C. This peak corresponds to NiO reduction to metallic Ni (Ni" to Ni°).
- the experimental weight loss achieved during reduction up to 500°C was compared with the theoretical loss. It showed that nickel oxide is the only component of the catalyst that is reduced at the activation temperature up to 500°C.
- the TPR profile along with the amount of weight loss confirm that the active form of catalyst contains nickel as metallic nickel and Zn as ZnO. The result was in good agreement with conclusions of the reported studies 17,18 .
- a gas sample from the reactor was analyzed by an online gas chromatograph (GC) setup equipped with a flame ionization detector (FI D) and thermal conductivity detector (TCD). Reactor liquid products were quenched in a knock-out pot. The liquid product samples were analyzed by GC-FI D and N MR.
- GC gas chromatograph
- the amount of liquid and gaseous products formed from carinata FFA over catalyst E is provided in the following reaction stoichiometry, where m denotes the average number of double bonds in the FFA sample.
- Both catalysts showed a similar selectivity profile to C 15 -C 2 i paraffins, but different selectivity towards gaseous products (C0 2 and CO). Reactants and products were quantified to derive the reaction stoichiometry (see below equation).
- the Pd/C catalyst consumed 2.8 moles of hydrogen and produced around one mole of CO and one mole of H 2 0 per each mole of free fatty acids reacted.
- Decarboxylation of FAME was carried out in a fixed-bed reactor at temperature, pressure, hydrogen gas/oil ratio, and LHSV of 350°C, 0.5 MPa, 500 (v/v), and 1 h "1 , respectively.
- the product sample was collected after 48 h of time-on-stream.
- Catalyst E achieved complete conversion of, canola and carinata FAME feedstocks into paraffinic hydrocarbons, with 100% theoretical yield. Both FAME and free fatty acid feedstocks yielded products with similar hydrocarbon profiles.
- the NMR and GC studies of product samples of canola and carinata FAMEs confirmed this.
- the outlet gas stream of canola FAME decarboxylation contained CO as a primary product (see below equation).This indicated that FAME follows the same decarbonylation route as FFA.
- the quantification of the amount of hydrogen in the inlet and outlet streams showed that catalyst E produced around two moles of in-situ hydrogen from FAME as a by-product. Because of this in-situ hydrogen, only 0.2 moles of external hydrogen per mole of FAME was required for the conversion of canola FAME into paraffinic hydrocarbon product.
- Catalyst E required only 0.2 moles of H 2 for the conversion of canola FAME into paraffinic hydrocarbons.
- Methanol co-feeding with FAME was studied as a way to completely eliminate the need for external hydrogen supply.
- a decarboxylation experiment was conducted by co-feeding of one mole of methanol with canola FAME.
- the co-fed methanol produced two moles of H 2 ; as a result, the outlet gas stream contained 1.5 more moles H 2 than the inlet gas stream.
- Palm oil triglycerides contain predominately C16 and C18 fatty acids.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Materials Engineering (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
La présente invention concerne un procédé de désoxygénation d'une charge d'alimentation comprenant au moins un composé organique oxygéné, pour former un produit hydrocarboné, qui comprend les étapes consistant à : mettre en contact la charge d'alimentation avec un catalyseur dans des conditions destinées à favoriser la désoxygénation dudit au moins un composé oxygéné, le catalyseur comprenant un oxyde métallique mixte de formule empirique : (M2)y(M1)O-ZnO-(AI2O3)x. L'invention est utile dans la production de carburants renouvelables tels que le diesel renouvelable et le carburéacteur.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/CA2017/051317 WO2019084657A1 (fr) | 2017-11-06 | 2017-11-06 | Procédé de production de biocarburants hydrocarbonés |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/CA2017/051317 WO2019084657A1 (fr) | 2017-11-06 | 2017-11-06 | Procédé de production de biocarburants hydrocarbonés |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2019084657A1 true WO2019084657A1 (fr) | 2019-05-09 |
Family
ID=66331193
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/CA2017/051317 WO2019084657A1 (fr) | 2017-11-06 | 2017-11-06 | Procédé de production de biocarburants hydrocarbonés |
Country Status (1)
Country | Link |
---|---|
WO (1) | WO2019084657A1 (fr) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114450385A (zh) * | 2019-08-14 | 2022-05-06 | 内斯特化学股份公司 | 用于生产生物燃料的通过在高温高压下水解脂肪的进料预处理方法 |
US20220184581A1 (en) * | 2019-02-19 | 2022-06-16 | SBI BioEnergy | Catalysts for the deoxygenation of esters of free fatty acids and triglycerides |
EP4130202A4 (fr) * | 2020-03-25 | 2024-04-03 | Biofuel Technology Research Co., Ltd. | Procédé de production d'un carburant biodiesel |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2008109877A1 (fr) * | 2007-03-08 | 2008-09-12 | Virent Energy Systems, Inc. | Synthèse de combustibles et de produits chimiques liquides à partir d'hydrocarbures oxygénés |
WO2010028206A1 (fr) * | 2008-09-05 | 2010-03-11 | Shell Oil Company | Compositions de carburant liquide |
AU2013203230A1 (en) * | 2007-03-08 | 2013-05-02 | Virent, Inc. | Synthesis of liquid fuels and chemicals from oxygenated hydrocarbons |
EP3023479A1 (fr) * | 2014-11-24 | 2016-05-25 | Centre National De La Recherche Scientifique | Procédé de désoxygénation d'alcools et son utilisation |
-
2017
- 2017-11-06 WO PCT/CA2017/051317 patent/WO2019084657A1/fr active Application Filing
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2008109877A1 (fr) * | 2007-03-08 | 2008-09-12 | Virent Energy Systems, Inc. | Synthèse de combustibles et de produits chimiques liquides à partir d'hydrocarbures oxygénés |
AU2013203230A1 (en) * | 2007-03-08 | 2013-05-02 | Virent, Inc. | Synthesis of liquid fuels and chemicals from oxygenated hydrocarbons |
WO2010028206A1 (fr) * | 2008-09-05 | 2010-03-11 | Shell Oil Company | Compositions de carburant liquide |
EP3023479A1 (fr) * | 2014-11-24 | 2016-05-25 | Centre National De La Recherche Scientifique | Procédé de désoxygénation d'alcools et son utilisation |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20220184581A1 (en) * | 2019-02-19 | 2022-06-16 | SBI BioEnergy | Catalysts for the deoxygenation of esters of free fatty acids and triglycerides |
CN114450385A (zh) * | 2019-08-14 | 2022-05-06 | 内斯特化学股份公司 | 用于生产生物燃料的通过在高温高压下水解脂肪的进料预处理方法 |
EP4130202A4 (fr) * | 2020-03-25 | 2024-04-03 | Biofuel Technology Research Co., Ltd. | Procédé de production d'un carburant biodiesel |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
Hongloi et al. | Review of green diesel production from fatty acid deoxygenation over Ni-based catalysts | |
Ameen et al. | Catalytic hydrodeoxygenation of triglycerides: An approach to clean diesel fuel production | |
Sankaranarayanan et al. | Hydroprocessing of sunflower oil–gas oil blends over sulfided Ni–Mo–Al–zeolite beta composites | |
Yang et al. | Deoxygenation of palmitic and lauric acids over Pt/ZIF-67 membrane/zeolite 5A bead catalysts | |
EP1681337B1 (fr) | Procédé pour la production d'hydrocarbures | |
Asikin-Mijan et al. | Production of renewable diesel from Jatropha curcas oil via pyrolytic-deoxygenation over various multi-wall carbon nanotube-based catalysts | |
EP2177587B1 (fr) | Désoxygénation de matériaux d'origine biologique | |
US8329970B2 (en) | Deoxygenation of materials of biological origin | |
Kaewpengkrow et al. | Catalytic upgrading of pyrolysis vapors from Jatropha wastes using alumina, zirconia and titania based catalysts | |
Cheah et al. | Recent advances in the catalytic deoxygenation of plant oils and prototypical fatty acid models compounds: Catalysis, process, and kinetics | |
Putra et al. | Fe/Indonesian natural zeolite as hydrodeoxygenation catalyst in green diesel production from palm oil | |
Xin et al. | Ni–Fe catalysts supported on γ-Al2O3/HZSM-5 for transformation of palmitic acid into hydrocarbon fuel | |
Patil et al. | On the production of bio-hydrogenated diesel over hydrotalcite-like supported palladium and ruthenium catalysts | |
WO2019084657A1 (fr) | Procédé de production de biocarburants hydrocarbonés | |
Sari | Green diesel production via catalytic hydrogenation/decarboxylation of triglycerides and fatty acids of vegetable oil and brown grease | |
Lam et al. | Palm fatty acid distillate derived biofuels via deoxygenation: properties, catalysts and processes | |
Azreena et al. | A promoter effect on hydrodeoxygenation reactions of oleic acid by zeolite beta catalysts | |
Azreena et al. | Hydrodeoxygenation of fatty acid over La-modified HZSM5 for premium quality renewable diesel production | |
Ouyang et al. | 0.7 wt% Pt/beta-Al2O3 as a highly efficient catalyst for the hydrodeoxygenation of FAMEs to diesel-range alkanes | |
Tang et al. | Production of jet fuel range hydrocarbons using a magnetic Ni–Fe/SAPO-11 catalyst for solvent-free hydrodeoxygenation of jatropha oil | |
US20190136140A1 (en) | Process for the production of hydrocarbon biofuels | |
US20140275670A1 (en) | Process for low-hydrogen-consumption conversion of renewable feedstocks to alkanes | |
WO2018058954A1 (fr) | Procédé de préparation directe de n-alcanes et d'iso-alcanes à partir d'huiles et de graisses usées | |
Loe et al. | Upgrading of Lipids to Fuel‐like Hydrocarbons and Terminal Olefins via Decarbonylation/Decarboxylation | |
Aziz et al. | Synthesis of green diesel from palm oil using nickel-based catalyst: a review |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 17930604 Country of ref document: EP Kind code of ref document: A1 |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 17930604 Country of ref document: EP Kind code of ref document: A1 |