WO2019084641A1 - Continuous low-pressure saturated steam generator with micro-droplet water atomisation - Google Patents

Continuous low-pressure saturated steam generator with micro-droplet water atomisation Download PDF

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Publication number
WO2019084641A1
WO2019084641A1 PCT/BR2018/000067 BR2018000067W WO2019084641A1 WO 2019084641 A1 WO2019084641 A1 WO 2019084641A1 BR 2018000067 W BR2018000067 W BR 2018000067W WO 2019084641 A1 WO2019084641 A1 WO 2019084641A1
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water
steam
dynamic
steam generator
duct
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PCT/BR2018/000067
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French (fr)
Portuguese (pt)
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Otalício Pacheco Da Cunha
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Pacheco Da Cunha Otalicio
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Publication of WO2019084641A1 publication Critical patent/WO2019084641A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B27/00Instantaneous or flash steam boilers
    • F22B27/16Instantaneous or flash steam boilers involving spray nozzles for sprinkling or injecting water particles on to or into hot heat-exchange elements, e.g. into tubes

Definitions

  • the following descriptive report for invention relates to the development of a low pressure saturated steam generator which consists of atomising water into a mist state by means of atomizing nozzles where said fog will be injected into a dynamic heat duct , provided with some heat source capable of providing ambient temperature therein, so that the water droplets become saturated vapor almost instantaneously.
  • Steam is used in a wide range of applications, from domestic to industrial use. Common applications for steam are, for example, food processing, steam-heated processes at power plants, steam-powered plants and turbines at power plants, chemical processing, but steam uses in industry go far beyond this, such as: heating / sterilization, propulsion / movement, power, etc.
  • Saturated steam occurs at temperatures and pressures where vapor (gas) and water (liquid) can coexist. In other words, this occurs when the rate of vaporization of water equals the rate of condensation.
  • the steam is considered to be “saturated.” If the water has not been completely boiled, but has some condensed water still neia, the steam is considered as "moist.” If more heat was added past the boiling point of all water, and all the steam was raised at temperatures above the boiling point of the water at the given pressure, the steam is considered to be "superheated.”
  • the boiler is configured to increase the steam to desired temperature and state.
  • Direct steam generation is also known through combustion of oxyfuel, where a fuel containing hydrogen and / or carbon is burned with oxygen. Hydrogen in the fuel reacts with oxygen to form water directly. The temperature of such reactions is such that normally water is formed in the gaseous state in the form of superheated steam. More typically with combustion of oxyfuel, water is also added in a combustion chamber to cool the high temperature vapor produced by the combustion of the fuel with oxygen. This additional water is heated directly in steam and is mixed with the vapor generated by the combustion of the fuel with oxygen.
  • a steam generator with a combustion chamber in which oxygen and a hydrogen-containing fuel are directed to combustion therein is described in US 20100224363.
  • the gas generator also includes water outlets and an outlet for a mixture of steam and CO 2 generated within the gas generator. The vapor and CO 2 mixture can be used for several different processes, with some such processes resulting in recirculation of water from the processor back into the water inlet of the gas generator.
  • US 7780152 discloses a direct combustion steam generator comprising a swirl flow diffusion burner in a combustion zone within a chamber, said burner comprising at least one fuel inlet and at least one fuel inlet. less one oxygen-containing fluid inlet, and wherein at least one of said inlets is adapted to create a vortex recirculation zone, from an aerodynamically stable flame implanted along an axial core of said combustion zone within said chamber , and wherein said flame is of sufficient intensity to produce latent heat of water vaporization corresponding to the operating pressure; and wherein said chamber is defined by a wall comprising an inlet adapted to introduce an axially rotatable flow of water along an inner surface of said wall, said flow of water defining said combustion zone and isolating said wall of said flame.
  • a particular applicability is found in the generation of steam in the compact space.
  • boilers can be of two types: tubular hot boilers, where the hot gases provided by water circulate through the exchange tubes, transferring the heat to the water, usually operate with low production capacity and pressure; or aquatubular boilers, where this water circulates through the tubes and between two communicating vessels receiving heat from the hot gases generated in the burner. They are boilers with higher production capacities and high pressures. Also, there are the mixed boilers.
  • US 20100224363 describes a method of generating mixed gas of CO2 and steam, wherein the gas generator includes multiple adjacent chambers with separate water inlets passing to the gas generator between the adjacent chambers in such a way that the temperatures in the adjacent chambers are progressively lower as the distance from the combustion chamber increases. In this system, adjacent chambers must be cooled with water to prevent overheating.
  • the invention proposes the development of a continuous low pressure saturated steam generator with water atomization in micro droplets, which consists of atomising water into a mist state, for This is done by means of atomizing nozzles, where said mist will be injected into a dynamic duct, where the heat can be directly, through burners or indirectly, these heating systems providing a high temperature to the environment, so that the droplets of water become saturated vapor almost instantly. In this way, you do not work with superheated steam.
  • a feature of this invention is that the temperature of the vapor can be adjusted between 40 ° C or less or at 150 ° C or higher in low pressure environment and because its design concept is in a semi-open or semi-enclosed environment.
  • the characterization of the present invention is made by means of representative drawings of the continuous low pressure saturated steam generator with water atomization in micro droplets such that the product can be fully reproduced by suitable technique, allowing for the characterization of the functionality of the object sought.
  • FIGURE 1 shows the steam generation in a semi-closed circuit with flame-side atomizers
  • FIGURE 2 shows the steam generation in a half-open circuit with atomizers parallel to the flame
  • FIGURE 3 shows the steam generation in a semi-closed circuit with lateral atomisers with heat produced by burning of wood
  • FIGURE 4 shows the open-circuit steam generation with side atomizers with heat produced by chip burning and;
  • FIGURE 5 shows the open circuit steam generation with atomizers in counterflow to the bottom stream produced by chip burning.
  • FIG. 1 A preferred form of embodiment of the invention is shown in figure 1 and comprises a dynamic duct (1) provided on the side surface of air intake devices (9) and provided on its rear part with a battery of burners (2) capable of producing high temperatures by the combustion of some fuel, wherein atomizing nozzles (3) receiving pressurized water are installed on the sides of this dynamic duct (1) by means of the feed ring-containing pipe (4) 5) in such a way that the atomized water creates a mist (6) and is demanded laterally to the burner battery (2), passing almost instantaneously to the saturated steam in a negative pressure environment (7), this saturated vapor is withdrawn from the dynamic heat pipe (1) by means of an exhaust system (8) which discharges the air (14), said dynamic heat pipe (1) being connected to a module (10) whereby the steam generated must pass, said module (10) being divided into two negative pressure chambers (11 and 12), one upstream (11) and the other downstream (12) of a product-containing chamber (13) to be treated with the steam generated .
  • FIG. 2 Another preferred embodiment of the invention is shown in figure 2 and comprises a dynamic heat pipe (15) provided on the side surface of air intake devices (16) and provided on its rear part with a battery of burners (17) capable of producing high temperatures by the combustion of some fuel, being parallel to the burners (17) of this duct (15), atomizing nozzles (18) are provided which receive pressurized water via the pipe (19), such that the atomized water creates a mist (20) and is demanded orthogonally to the burner battery (17), passing almost immediately to saturated steam in a negative pressure environment (21), this saturated steam being withdrawn from the dynamic heat duct (15) by means of an exhaust system (22) which withdraws the steam (24) and the steam delivery to carry out some industrial process.
  • a dynamic heat pipe (15) provided on the side surface of air intake devices (16) and provided on its rear part with a battery of burners (17) capable of producing high temperatures by the combustion of some fuel, being parallel to the burners (17) of this duct (15), atomizing nozzles (18) are provided which receive pressur
  • Figure 3 shows another possible way of generating heat in replacement of the burner battery (2 and 17), wherein a wood-burning unit (24) with air intake (25) is coupled to the bottom of the burner, with generation of heat by the firing of the firewood in a heat generating chamber (26), this firing unit being responsible for heating the dynamic heat duct (1) which is identical to that shown in figure 1.
  • Figure 4 shows another possible way of generating heat in replacement of the burner battery (2 and 17), where a chip burning unit (28) with inflated air intake (29) is coupled to the bottom of the burner , with the generation of heat by the firing of the chip in a heat generating chamber (30), this firing unit being responsible for the heating of the dynamic heat duct (15), which is identical to that shown in figure 3, but with water sprays arranged on the side (31).
  • FIG. 5 shows a further possible way of generating steam by maintaining a chip burning unit (28) with inflow of air (29) through the bottom of the burner, with the generation of heat by burning the chip in a heat generating chamber (30), this firing unit being responsible for heating the (15), exactly as illustrated in Figure 4, but instead of having the side atomizers (31), these atomizers are positioned in a region of the dynamic heat duct (32) which allows to direct the atomized water ( 33) by the spray nozzles 34 fed with high pressure water 35, in the opposite direction to the flow of heat emanating from the heat generating chamber 30, this saturated vapor being withdrawn from the dynamic duct 32) by means of an exhaust system which withdraws the steam and delivers it to carry out some industrial process.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Nozzles (AREA)

Abstract

The following invention abstract describes a continuous low-pressure saturated steam generator with micro-droplet water atomisation, that atomises water transformed into a mist state (6) using atomising nozzles (3), in which said mist is injected into a dynamic heat duct (1) that is supplied with approximately 540 kcal/kg for each kilo (kg) of evaporated water, in which the heat can be provided directly by burners (2 and 17) or indirectly (24 and 28), these heating systems heating the environment to a high temperature so that the water droplets (6) turn into saturated steam (7) almost instantaneously.

Description

GERADOR CONTÍNUO DE VAPOR SATURADO DE BAIXA PRESSÃO COM ATOMIZAÇÂO DA ÁGUA EM MICRO PARTÍCULAS. CAMPO TÉCNICO  LOW PRESSURE SATURATED VAPOR CONTINUOUS GENERATOR WITH ATOMIZATION OF WATER IN MICRO PARTICLES. TECHNICAL FIELD
[001] O seguinte relatório descritivo para invenção se refere ao desenvolvimento de um gerador de vapor saturado a baixa pressão que consiste em atomizar água transformando em estado de névoa, por intermédio de bicos atomizadores, onde dita nevoa será injetada em um duto de calor dinâmico, dotado de alguma fonte de calor capaz de propiciar aíta temperatura ao ambiente, de modo que as gotfculas de água se transformem em vapor saturado quase instantaneamente.  The following descriptive report for invention relates to the development of a low pressure saturated steam generator which consists of atomising water into a mist state by means of atomizing nozzles where said fog will be injected into a dynamic heat duct , provided with some heat source capable of providing ambient temperature therein, so that the water droplets become saturated vapor almost instantaneously.
ESTADO DA ARTE STATE OF ART
[002] Vapor é utilizado em uma vasta gama de aplicações, desde o uso doméstico até industrial. Aplicações comuns para vapor são, por exemplo, processamento de alimentos, processos aquecidos a vapor em usinas, fábricas e turbinas movidas a vapor em usinas de energia elétrica, processamentos químicos, mas os usos de vapor na indústria vão muito além disso, tais como: aquecímento/esteriíização, propulsão/movimento, força motriz etc.  [002] Steam is used in a wide range of applications, from domestic to industrial use. Common applications for steam are, for example, food processing, steam-heated processes at power plants, steam-powered plants and turbines at power plants, chemical processing, but steam uses in industry go far beyond this, such as: heating / sterilization, propulsion / movement, power, etc.
[003] A forma mais comum para gerar vapor é por intermédio de uma caldeira. A maioria das caldeiras é indireta na medida em que elas queimam algum tipo de combustível (lenha, resíduos, gás, óleo etc.) para aquecer as paredes de um trocador de calor. Fluxos de água são empregados do outro lado da parede trocadora de calor (normalmente dentro de tubos). A água nos tubos aquece até o ponto de ebulição, conforme a água passa através da caldeira. A água está, assim, indiretamente aquecendo em vapor. Se água for aquecida além do ponto de ebulição, ela se transforma em vapor, ou água em estado gasoso. No entanto, nem todo vapor é igual. As propriedades do vapor variam gradativamente dependendo da pressão e temperatura na qual ele está sujeito. [003] The most common way to generate steam is by means of a boiler. Most boilers are indirect in that they burn some kind of fuel (wood, waste, gas, oil, etc.) to heat the walls of a heat exchanger. Water flows are employed on the other side of the heat exchanger wall (usually inside pipes). The water in the tubes heats up to the boiling point as the water passes through the boiler. The water is thus indirectly heating in steam. If water is heated beyond the boiling point, it turns into steam, or water in the gaseous state. However, not all steam is the same. The properties of the vapor vary gradually depending on the pressure and temperature at which it is subjected.
[004] O vapor saturado ocorre em temperaturas e pressões onde o vapor (gás) e água (líquido) podem coexistir. Em outras palavras, isto ocorre quando a taxa de vaporização da água é igual a taxa de condensação. Deste modo, quando toda a água foi fervida em vapor, e nenhum calor adicional foi adicionado, o vapor é considerado "saturado". Se a água não foi completamente fervida, mas tem um pouco de água condensada ainda neia, o vapor é considerado como "úmido". Se mais calor foi adicionado passado o ponto de ebulição de toda a água, e todo o vapor foi elevado em temperaturas acima do ponto de ebulição da água na pressão dada, o vapor é considerado "superaquecido". Dependendo da temperatura do vapor requerido, e se é ou não é importante que o vapor seja completamente gasoso ou se beneficie de ser úmido, a caldeira está configurada para aumentar o vapor para temperatura e estado desejados.  [004] Saturated steam occurs at temperatures and pressures where vapor (gas) and water (liquid) can coexist. In other words, this occurs when the rate of vaporization of water equals the rate of condensation. Thus, when all water has been boiled in steam, and no additional heat has been added, the steam is considered to be "saturated." If the water has not been completely boiled, but has some condensed water still neia, the steam is considered as "moist." If more heat was added past the boiling point of all water, and all the steam was raised at temperatures above the boiling point of the water at the given pressure, the steam is considered to be "superheated." Depending on the required steam temperature, and whether or not it is important that the steam is completely gaseous or benefits from being moist, the boiler is configured to increase the steam to desired temperature and state.
[005] Também é conhecida a geração direta de vapor, através de combustão de oxicombustfvel, onde um combustível contendo hidrogénio e/ou carbono é queimado com oxigénio. O hidrogénio no combustível reage com o oxigénio para diretamente formar água. A temperatura de tais reações é tal que normalmente a água é formada no estado gasoso na forma de vapor superaquecido. Mais tipicamente com combustão de oxicombustível, a água também é adicionada em uma câmara de combustão para esfriar o vapor de alta temperatura produzido pela combustão do combustível com o oxigénio. Essa água adicional é aquecida diretamente em vapor e é misturada com o vapor gerado pela combustão do combustível com o oxigénio. [006] Um gerador de vapor com uma câmara de combustão na quai o oxigénio e um combustível contendo hidrogénio são direcionados para a combustão nela é descrito no documento US 20100224363. O gerador de gás também inclui saídas de água e uma saída para uma mistura de vapor e CO2 gerado dentro do gerador de gás. A mistura de vapor e CO2 pode ser usada para vários processos diferentes, com alguns tais processos resultando em recirculação de água do processador de volta para a entrada da água do gerador de gás. Direct steam generation is also known through combustion of oxyfuel, where a fuel containing hydrogen and / or carbon is burned with oxygen. Hydrogen in the fuel reacts with oxygen to form water directly. The temperature of such reactions is such that normally water is formed in the gaseous state in the form of superheated steam. More typically with combustion of oxyfuel, water is also added in a combustion chamber to cool the high temperature vapor produced by the combustion of the fuel with oxygen. This additional water is heated directly in steam and is mixed with the vapor generated by the combustion of the fuel with oxygen. A steam generator with a combustion chamber in which oxygen and a hydrogen-containing fuel are directed to combustion therein is described in US 20100224363. The gas generator also includes water outlets and an outlet for a mixture of steam and CO 2 generated within the gas generator. The vapor and CO 2 mixture can be used for several different processes, with some such processes resulting in recirculation of water from the processor back into the water inlet of the gas generator.
[007] O documento US 7780152 descreve um gerador de vapor de combustão direta, que compreende um queimador de difusão de fluxo de redemoinho em uma zona de combustão dentro de uma câmara, compreendendo 0 dito queimador, pelo menos, uma entrada de combustível e pelo menos uma entrada de fluido contendo oxigénio, e em que pelo menos uma das referidas entradas está adaptada para criar uma zona de recirculação de vórtice, derrtro de uma flama aerodinamicamente estável implantada ao longo de um núcleo axial da referida zona de combustão dentro da referida câmara, e em que a referida chama é de intensidade suficiente para produzir caior latente de vaporização de água correspondente à pressão de operação; e em que a referida câmara é definida por uma parede que compreende uma entrada adaptada para introduzir um fluxo giratório axiai de água ao longo de uma superfície interior da referida parede, 0 dito fluxo de água que define a referida zona de combustão e isolando a referida parede da referida chama. Uma aplicabilidade particular é encontrada na geração de vapor no espaço compacto.  US 7780152 discloses a direct combustion steam generator comprising a swirl flow diffusion burner in a combustion zone within a chamber, said burner comprising at least one fuel inlet and at least one fuel inlet. less one oxygen-containing fluid inlet, and wherein at least one of said inlets is adapted to create a vortex recirculation zone, from an aerodynamically stable flame implanted along an axial core of said combustion zone within said chamber , and wherein said flame is of sufficient intensity to produce latent heat of water vaporization corresponding to the operating pressure; and wherein said chamber is defined by a wall comprising an inlet adapted to introduce an axially rotatable flow of water along an inner surface of said wall, said flow of water defining said combustion zone and isolating said wall of said flame. A particular applicability is found in the generation of steam in the compact space.
PROBLEMAS DA TÉCNICA  PROBLEMS OF THE TECHNIQUE
[008] A geração de vapor por meio de caldeiras pode ser de dois tipos: caldeiras fiamo tubulares, onde os gases quentes providos de água circulam pelos tubos de troca, transferindo o calor para a água, normalmente operam com baixas capacidade de produção e pressão; ou as caldeiras aquatubulares, onde essa água circula pelos tubos e entre dois vasos comunicantes recebendo calor dos gases quentes gerado no queimador. São caldeiras com capacidades maiores de produção e altas pressões. Também, tem as caldeiras mistas. The generation of steam by means of boilers can be of two types: tubular hot boilers, where the hot gases provided by water circulate through the exchange tubes, transferring the heat to the water, usually operate with low production capacity and pressure; or aquatubular boilers, where this water circulates through the tubes and between two communicating vessels receiving heat from the hot gases generated in the burner. They are boilers with higher production capacities and high pressures. Also, there are the mixed boilers.
[009] Independentemente do modo de trabalho, uma caldeira é um equipamento que requer cuidados especiais em sua manutenção, exigem profissionais habilitados para seu manuseio e podem ser muito caras.  [009] Regardless of the way of working, a boiler is an equipment that requires special care in its maintenance, require professionals qualified for its handling and can be very expensive.
[010] O sistema de geração direta de vapor por meio de oxicombustível é mais barato do que uma caldeira convencional e não requer tanta manutenção. No entanto, o sistema opera com temperaturas muito elevadas, da ordem de 1000ºC, gerando vapor superaquecido.  [010] The system of direct steam generation through oxyfuel is cheaper than a conventional boiler and does not require as much maintenance. However, the system operates at very high temperatures, on the order of 1000 ° C, generating superheated steam.
[011] Também, é importante observar que o documento US 20100224363 (oxicombustível) descreve um método de geração de gás misturado de C02 e vapor, onde o gerador de gás inclui múltiplas câmaras adjacentes com entradas separadas de água passando para o gerador de gás entre as câmaras adjacentes, de tal forma que as temperaturas nas câmaras adjacentes sejam progressivamente mais baixas conforme a distância a partir da câmara de combustão aumentar. Neste sistema, as câmaras adjacentes devem ser resfriadas com água para evitar o superaquecimento.  It is also important to note that US 20100224363 (oxyfuel) describes a method of generating mixed gas of CO2 and steam, wherein the gas generator includes multiple adjacent chambers with separate water inlets passing to the gas generator between the adjacent chambers in such a way that the temperatures in the adjacent chambers are progressively lower as the distance from the combustion chamber increases. In this system, adjacent chambers must be cooled with water to prevent overheating.
SOLUÇÃO PROPOSTA  PROPOSED SOLUTION
[012] Para solucionar os problemas anteriormente apontados a invenção propõe o desenvolvimento de um gerador contínuo de vapor saturado de baixa pressão com atomização de água em micro gotfculas, que consiste em atomizar água transformando em estado de névoa, por intermédio de bicos atomizadores, onde dita nevoa será injetada em um duto de caior dinâmico, onde o caior pode ser de forma direta, através de queimadores ou de forma indireta, sendo que estes sistemas de aquecimento propiciam alta temperatura ao ambiente, de modo que as gotículas de água se transformem em vapor saturado quase instantaneamente. Deste modo, não se trabalha com vapor superaquecido. In order to solve the above problems the invention proposes the development of a continuous low pressure saturated steam generator with water atomization in micro droplets, which consists of atomising water into a mist state, for This is done by means of atomizing nozzles, where said mist will be injected into a dynamic duct, where the heat can be directly, through burners or indirectly, these heating systems providing a high temperature to the environment, so that the droplets of water become saturated vapor almost instantly. In this way, you do not work with superheated steam.
SUMÁRIO  SUMMARY
[013] Assim, devido às considerações pertinentes ao estado da arte anteriormente revelado e focando na solução proposta, é um dos objetivos da presente invenção o desenvolvimento de um gerador contínuo de vapor saturado de baixa pressão com atomização de água em micro gotículas, onde o sistema consiste em atomizar água transformando em estado de névoa úmída com bicos atomizadores a uma pressão definida para o objetivo, a uma temperatura a qual a água está em estado líquido, esta nevoa será injetada num duto de caior dinâmica a qual é alimentado com aproximadamente 540 Kcal/kg para cada quilo (Kg) de água evaporada (caior latente da água).  Thus, due to considerations pertinent to the prior art and focusing on the proposed solution, it is an object of the present invention to develop a continuous low pressure saturated steam generator with water atomization in micro droplets where the system consists of atomizing water into wet mist state with atomizing nozzles at a defined pressure to the target, at a temperature to which the water is in the liquid state, this mist will be injected into a dynamic mains duct which is fed with about 540 Kcal / kg for each kilo (kg) of evaporated water (latent water).
[014] Uma característica deste invento é que a temperatura do vapor pode ser ajustada entre 40°C ou menos ou a 150°C ou mais em ambiente a baixa pressão e devido sua concepção de projeto ser em ambiente semiaberto ou semifechado.  A feature of this invention is that the temperature of the vapor can be adjusted between 40 ° C or less or at 150 ° C or higher in low pressure environment and because its design concept is in a semi-open or semi-enclosed environment.
[015] Quanto a sua área de aplicação não há restrição, principalmente peia simplicidade e segurança, por exemplo, se pode citar a indústria de óleo, frigoríficas, agropecuária, tratamento térmico fitossanitário de grãos, fabricas de ração, laticínios, câmara com atmosfera controlada etc., onde necessitar de geração de vapor se pode ter um projeto adequado para cada finalidade. DESCRIÇÃO [015] As far as its area of application is concerned, there is no restriction, mainly due to its simplicity and safety, for example, the oil, refrigeration, agriculture and livestock industry, phytosanitary heat treatment of grain, feed factories, etc., where steam generation is required, a suitable design can be provided for each purpose. DESCRIPTION
[016] A caracterização da presente invenção é feita por meio de desenhos representativos do gerador contínuo de vapor saturado de baixa pressão com atomização de água em micro gotículas, de tal modo que produto possa ser integralmente reproduzido por técnica adequada, permitindo piena caracterização da funcionalidade do objeto pleiteado.  The characterization of the present invention is made by means of representative drawings of the continuous low pressure saturated steam generator with water atomization in micro droplets such that the product can be fully reproduced by suitable technique, allowing for the characterization of the functionality of the object sought.
[017] A partir das figuras elaboradas que expressam a melhor forma ou forma preferenciai de se realizar o produto ora idealizado, se fundamenta a parte descritiva do relatório, através de uma numeração detalhada e consecutiva, onde a mesma esclarece aspectos que possam ficar subentendidos peia representação adotada, de modo a determinar claramente a proteção ora pretendida.  [017] Based on the elaborated figures that express the best form or preferred form of realizing the product that has been idealized, the descriptive part of the report is based on a detailed and consecutive numbering, where it clarifies aspects that may be implied by taken in order to clearly determine the protection sought.
[016] Estas figuras são meramente ilustrativas, podendo apresentar variações, desde que não fujam do inicialmente pleiteado.  [016] These figures are merely illustrative, and may present variations, provided they do not flee from the one initially pleaded.
[019] Neste caso se tem que:  [019] In this case you have to:
[020] - A FIGURA 1 mostra a geração de vapor em circuito semífechado com atomizadores laterais à chama;  [020] FIGURE 1 shows the steam generation in a semi-closed circuit with flame-side atomizers;
[021] - A FIGURA 2 mostra a geração de vapor em circuito semiaberto com atomizadores paralelos à chama;  [021] FIGURE 2 shows the steam generation in a half-open circuit with atomizers parallel to the flame;
[022] - A FIGURA 3 mostra a geração de vapor em circuito semífechado com atomizadores laterais com calor produzido por queima de lenha;  FIGURE 3 shows the steam generation in a semi-closed circuit with lateral atomisers with heat produced by burning of wood;
[023] - A FIGURA 4 mostra a geração de vapor em circuito aberto com atomizadores laterais com calor produzido por queima de cavaco e; [024] -A FIGURA 5 mostra a geração de vapor em circuito aberto com atomízadores em contrafluxo ao fiuxo de caior produzido por queima de cavaco. FIGURE 4 shows the open-circuit steam generation with side atomizers with heat produced by chip burning and; FIGURE 5 shows the open circuit steam generation with atomizers in counterflow to the bottom stream produced by chip burning.
[025] Uma forma preferenciai de realização da invenção é mostrada na figura 1 e compreende um duto de caior dinâmico (1), dotado na superfície lateral de dispositivos de entrada de ar (9) e dotado na sua parte posterior de uma bateria de queimadores (2) capazes de produzir altas temperaturas por intermédio da queima de algum combustível, onde, nas laterais deste duto dinâmico (1), são instalados bicos atomízadores (3) que recebem água pressurizada por intermédio da tubulação (4) contendo anel de alimentação (5), de tal modo que a água atomizada crie uma névoa (6) e seja demandada lateralmente à bateria de queimadores (2), passando quase que instantaneamente à vapor saturado em um ambiente de pressão negativa (7), sendo que este vapor saturado é retirado do duto de calor dinâmico (1 ) por meio de um sistema de exaustão (8) que descarrega o ar (14), sendo que dito duto de calor dinâmico (1) está conectado a um módulo (10) por onde o vapor gerado deve passar, sendo que dito módulo (10) é dividido em duas câmaras com pressão negativa (11 e 12), uma à montante (11) e outra à jusante (12) de uma câmara (13) que contém produto a ser tratado com o vapor gerado.  A preferred form of embodiment of the invention is shown in figure 1 and comprises a dynamic duct (1) provided on the side surface of air intake devices (9) and provided on its rear part with a battery of burners (2) capable of producing high temperatures by the combustion of some fuel, wherein atomizing nozzles (3) receiving pressurized water are installed on the sides of this dynamic duct (1) by means of the feed ring-containing pipe (4) 5) in such a way that the atomized water creates a mist (6) and is demanded laterally to the burner battery (2), passing almost instantaneously to the saturated steam in a negative pressure environment (7), this saturated vapor is withdrawn from the dynamic heat pipe (1) by means of an exhaust system (8) which discharges the air (14), said dynamic heat pipe (1) being connected to a module (10) whereby the steam generated must pass, said module (10) being divided into two negative pressure chambers (11 and 12), one upstream (11) and the other downstream (12) of a product-containing chamber (13) to be treated with the steam generated .
[026] Outra forma preferencial de realização da invenção é mostrada na figura 2 e compreende um duto de calor dinâmico (15), dotado na superfície lateral de dispositivos de entrada de ar (16) e dotado na sua parte posterior de uma bateria de queimadores (17) capazes de produzir altas temperaturas por intermédio da queima de algum combustível, sendo que, paralelo aos queimadores (17) deste duto dinâmico (15), sâo instalados bicos atomizadoras (18) que recebem água pressurizada por intermédio da tubulação (19), de tal modo que a água atomizada crie uma névoa (20) e seja demandada ortogonalmente à bateria de queimadores (17), passando quase que instantaneamente à vapor saturado em um ambiente de pressão negativa (21), sendo que este vapor saturado é retirado do duto de calor dinâmico (15) por meio de um sistema de exaustão (22) que retira o vapor (24) e o entrega para realizar algum processo industrial. Another preferred embodiment of the invention is shown in figure 2 and comprises a dynamic heat pipe (15) provided on the side surface of air intake devices (16) and provided on its rear part with a battery of burners (17) capable of producing high temperatures by the combustion of some fuel, being parallel to the burners (17) of this duct (15), atomizing nozzles (18) are provided which receive pressurized water via the pipe (19), such that the atomized water creates a mist (20) and is demanded orthogonally to the burner battery (17), passing almost immediately to saturated steam in a negative pressure environment (21), this saturated steam being withdrawn from the dynamic heat duct (15) by means of an exhaust system (22) which withdraws the steam (24) and the steam delivery to carry out some industrial process.
[027] A figura 3 mostra outra forma possível de gerar calor em substituição à bateria de queimadores (2 e 17), onde se acopla uma unidade de queima de lenha (24) com entrada de ar (25) pela parte inferior do queimador, com geração de calor pela queima da lenha em uma câmara de geração de calor (26), sendo que esta unidade de queima é responsável peio aquecimento do duto de calor dinâmico (1) que segue idêntico ao mostrado na figura 1.  Figure 3 shows another possible way of generating heat in replacement of the burner battery (2 and 17), wherein a wood-burning unit (24) with air intake (25) is coupled to the bottom of the burner, with generation of heat by the firing of the firewood in a heat generating chamber (26), this firing unit being responsible for heating the dynamic heat duct (1) which is identical to that shown in figure 1.
[028] A figura 4 mostra outra forma possível de gerar calor em substituição à bateria de queimadores (2 e 17), onde se acopla uma unidade de queima de cavaco (28) com entrada de ar insuflado (29) pela parte inferior do queimador, com geração de caíor pela queima do cavaco em uma câmara de geração de calor (30), sendo que esta unidade de queima é responsável pelo aquecimento do duto de calor dinâmico (15), que segue idêntico ao mostrado na figura 3, mas com atomizadores de água dispostos na lateral (31).  Figure 4 shows another possible way of generating heat in replacement of the burner battery (2 and 17), where a chip burning unit (28) with inflated air intake (29) is coupled to the bottom of the burner , with the generation of heat by the firing of the chip in a heat generating chamber (30), this firing unit being responsible for the heating of the dynamic heat duct (15), which is identical to that shown in figure 3, but with water sprays arranged on the side (31).
[029] A figura 5 mostra mais uma forma possível de gerar vapor, mantendo-se uma unidade de queima de cavaco (28) com entrada de ar insuflado (29) pela parte inferior do queimador, com geração de calor pela queima do cavaco em uma câmara de geração de calor (30), sendo que esta unidade de queima é responsável pelo aquecimento do duto de calor dinâmico (15), exatamente como ilustrado na figura 4, mas ao invés da se ter os atomizadores laterais (31), estes atomizadores ficam posicionados em uma região do duto de calor dinâmico (32) que permite direcionar a água atomizada (33) pelos bicos atomizadores (34) alimentados com água sob alta pressão (35), em sentido contrário ao fluxo de caior que emana da câmara de geração de calor (30), sendo que este vapor saturado é retirado do duto de caior dinâmico (32) por meio de um sistema de exaustão que retira o vapor e o entrega para realizar algum processo industrial. Figure 5 shows a further possible way of generating steam by maintaining a chip burning unit (28) with inflow of air (29) through the bottom of the burner, with the generation of heat by burning the chip in a heat generating chamber (30), this firing unit being responsible for heating the (15), exactly as illustrated in Figure 4, but instead of having the side atomizers (31), these atomizers are positioned in a region of the dynamic heat duct (32) which allows to direct the atomized water ( 33) by the spray nozzles 34 fed with high pressure water 35, in the opposite direction to the flow of heat emanating from the heat generating chamber 30, this saturated vapor being withdrawn from the dynamic duct 32) by means of an exhaust system which withdraws the steam and delivers it to carry out some industrial process.

Claims

REIVINDICAÇÕES: Anspruch [en]
1- GERADOR CONTÍNUO DE VAPOR SATURADO DE BAIXA PRESSÃO COM ATOMIZAÇÃO DA ÁGUA EM MICRO PARTÍCULAS, caracterizado por ocorrer a geração de vapor saturado em um ambiente de baixa pressão (7) com água previamente pulverizada por intermédio de bicos atomizadores (3) formando uma névoa (6) em um duto de calor dinâmico (1) que é alimentado com alta temperatura (2).  1. Low-pressure saturated steam generator with atomization of water in microparticles characterized by the generation of saturated steam in a low-pressure environment (7) with previously sprayed water by means of atomizing nozzles (3) forming a mist (6) into a dynamic heat duct (1) which is fed with high temperature (2).
2- GERADOR CONTÍNUO DE VAPOR SATURADO, de acordo com a reivindicação 1 e caracterizado peio referido duto de calor dinamico (1) ser dotado na superfície lateral de dispositivos de entrada de ar (9) e dotado na sua parte posterior de uma bateria de queimadores de alta temperatura (2), onde, nas laterais deste duto dinâmico (1), são instalados bicos atomizadores (3) que recebem água pressurizada por intermédio da tubulação (4) contendo anel de alimentação (5), de modo que a névoa gerada (6) seja demandada lateralmente à bateria de queimadores (2), passando à vapor saturado em um ambiente de pressão negativa (7), sendo que este vapor saturado é retirado do duto de calor dinâmico (1) por meio de um sistema de exaustão (8) que descarrega o ar (14), sendo que dito duto de calor dinâmico (1) está conectado a um módulo (10) por onde o vapor gerado deve passar, sendo que dito módulo (10) é dividido em duas câmaras com pressão negativa (11 e 12), uma à montante (11) e outra à jusante (12) de uma câmara (13) que contém produto a ser tratado.  A continuous steam generator according to claim 1 and characterized in that said dynamic heat pipe (1) is provided on the side surface of air intake devices (9) and provided on its rear part with a battery of burners (3) which receive pressurized water via the feed ring (5) containing line (5), so that the generated mist (2) is placed on the side of this dynamic duct (1) (6) is demanded laterally to the burner battery (2), passing to saturated steam in a negative pressure environment (7), this saturated vapor being withdrawn from the dynamic heat pipe (1) by means of an exhaust system (10) which is discharged from the air (14), said dynamic heat pipe (1) being connected to a module (10) whereby the generated steam is to pass, said module (10) being divided into two chambers with negative pressure (11 and 12), an upstream (11) and another downstream (12) of a chamber (13) containing product to be treated.
3- GERADOR CONTÍNUO DE VAPOR SATURADO, de acordo com a reivindicação 1 e caracterizado pelo duto de calor dinâmico (15) ser dotado na superfície lateral de dispositivos de entrada de ar (16) e dotado na sua parte posterior de uma bateria de queimadores de alta temperatura (17), sendo que, paralelo aos queimadores (17) deste duto dinâmico (15), são instaiados bicos atomizadores (18) que recebem água pressurizada por intermédio da tubulação (19), de tai modo que a névoa gerada (20) seja demandada ortogonaimente à bateria de queimadores (17), passando à vapor saturado em um ambiente de pressão negativa (21), sendo que este vapor saturado é retirado do duto de caior dinâmico (15) por meio de um sistema de exaustão (22) que retira o vapor (24). A continuous steam generator according to claim 1 and characterized in that the dynamic heat pipe (15) is provided on the side surface of air intake devices (16) and provided on its rear side with a battery of burners high temperature (17), being parallel to the burners (17) of this duct (15), atomizing nozzles (18) are provided which receive pressurized water via the pipe (19), such that the generated mist (20) is orthogonally charged to the burner battery (17), passing to the vapor saturated in a negative pressure environment (21), which saturated steam is withdrawn from the dynamic duct (15) by means of an exhaust system (22) which withdraws the steam (24).
4- GERADOR CONTÍNUO DE VAPOR SATURADO, de acordo com a reivindicação 1 e caracterizado peia geração de vapor se dar a baixa temperatura entre 40*C ou menos ou a 150°C ou mais em ambiente de baixa pressão negativa.  A continuous steam generator according to claim 1 and characterized in that the steam generation occurs at a low temperature of 40Â ° C or less or at 150Â ° C or higher in a low negative pressure environment.
5- GERADOR CONTÍNUO DE VAPOR SATURADO, de acordo com a reivindicação 4 e caracterizado pelos atomizadores (34) também poderem ficar posicionados em uma região do duto de caior dinâmico (32) que permite direcionar a água atomízada (33) pelos bicos atomizadores. (34) alimentados com água sob alta pressão (35), em sentido contrário ao fluxo de calor que emana da câmara de geração de caior (30). A continuous steam generator according to claim 4 and characterized in that the atomizers (34) can also be positioned in a region of the dynamic duct (32) which allows the spray water (33) to be directed by the atomizing nozzles . (34) fed with water under high pressure (35), in the direction opposite to the flow of heat emanating from the heat generation chamber (30).
PCT/BR2018/000067 2017-11-06 2018-11-06 Continuous low-pressure saturated steam generator with micro-droplet water atomisation WO2019084641A1 (en)

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BR102017023797-4A BR102017023797A2 (en) 2017-11-06 2017-11-06 LOW PRESSURE SATURATED VAPOR CONTINUOUS GENERATOR WITH MICRO PARTICULATE WATER ATOMIZATION
BRBR1020170237974 2017-11-06

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2790428A (en) * 1952-12-23 1957-04-30 Buttler John Allen Instantaneous steam generators
US4706611A (en) * 1986-08-08 1987-11-17 Nelson Bill W Methods and apparatus for producing steam without a boiler
US5259341A (en) * 1992-12-04 1993-11-09 Allbrand Service, Inc. Hydro injection steam generator
US20040086816A1 (en) * 2000-04-24 2004-05-06 Western Pump & Dredge, Inc Methods for accelerated water evaporation

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2790428A (en) * 1952-12-23 1957-04-30 Buttler John Allen Instantaneous steam generators
US4706611A (en) * 1986-08-08 1987-11-17 Nelson Bill W Methods and apparatus for producing steam without a boiler
US5259341A (en) * 1992-12-04 1993-11-09 Allbrand Service, Inc. Hydro injection steam generator
US20040086816A1 (en) * 2000-04-24 2004-05-06 Western Pump & Dredge, Inc Methods for accelerated water evaporation

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