WO2019082870A1 - Grease-sealed bearing - Google Patents

Grease-sealed bearing

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Publication number
WO2019082870A1
WO2019082870A1 PCT/JP2018/039272 JP2018039272W WO2019082870A1 WO 2019082870 A1 WO2019082870 A1 WO 2019082870A1 JP 2018039272 W JP2018039272 W JP 2018039272W WO 2019082870 A1 WO2019082870 A1 WO 2019082870A1
Authority
WO
WIPO (PCT)
Prior art keywords
grease
bearing
roller
roller bearing
inner ring
Prior art date
Application number
PCT/JP2018/039272
Other languages
French (fr)
Japanese (ja)
Inventor
涼太 近藤
川村 隆之
Original Assignee
Ntn株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2017204692A external-priority patent/JP2019078312A/en
Priority claimed from JP2017204704A external-priority patent/JP2019078313A/en
Application filed by Ntn株式会社 filed Critical Ntn株式会社
Publication of WO2019082870A1 publication Critical patent/WO2019082870A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/22Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/22Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
    • F16C19/34Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load
    • F16C19/36Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with a single row of rollers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/34Rollers; Needles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/34Rollers; Needles
    • F16C33/36Rollers; Needles with bearing-surfaces other than cylindrical, e.g. tapered; with grooves in the bearing surfaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/58Raceways; Race rings
    • F16C33/62Selection of substances
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/58Raceways; Race rings
    • F16C33/64Special methods of manufacture
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/66Special parts or details in view of lubrication

Definitions

  • the present invention relates to a grease-sealed roller bearing used under high temperature conditions and light load conditions, and more particularly to a tapered roller bearing.
  • Roller bearings are widely used as bearings for high loads such as power transmission systems for automobiles and industries. Grease is enclosed in such a roller bearing in order to provide lubricity.
  • the use environment of the roller bearings is becoming more and more severe, and greases exhibiting excellent lubricating characteristics even under high load conditions. Examinations are being conducted.
  • Patent Document 1 describes that incorporation of a melamine (iso) cyanuric acid adduct into a grease exhibits excellent lubricating properties even under severe conditions and is also excellent in bearing life.
  • Grease-sealed roller bearings are used not only under heavy load conditions but also under light load conditions. It is desirable that the roller bearings used under such light load conditions also have excellent bearing life. However, there is still room for improvement in the grease of the roller bearing.
  • the present invention has been made in view of the above circumstances, and has excellent bearing life in use under high temperature conditions and light load conditions (conditions in which rollers and ridges are in a predetermined contact state).
  • An object of the present invention is to provide a sealed roller bearing.
  • the grease-sealed roller bearing according to the present invention comprises an inner ring and an outer ring which is a bearing ring, a plurality of rollers rolling between the inner ring and the outer ring, and a grease sealed around the roller.
  • a grease-sealed roller bearing having a ridge and in sliding contact with the roller at the ridge, the roller bearing being used under high temperature conditions of 80 ° C. or higher and light load conditions under these conditions.
  • the contact state between the buttocks and the rollers belongs to the isoviscous-rigid region in the Greenwood-Johnson diagram, the base oil of the grease is mainly composed of mineral oil, and the thickener of the grease is aliphatic. It is characterized by being a diurea compound.
  • the light load condition is characterized in that the maximum contact surface pressure of the bearing ring is 0.3 GPa or less and the surface pressure of the heel portion is 0.1 GPa or less.
  • the bearing member of at least one of the inner ring, the outer ring, and the roller is made of carburized steel.
  • the grease-sealed roller bearing is a tapered roller bearing, and the roller is a tapered roller, and the inner ring has a small bowl and a large bowl as the collar portion, and is in sliding contact with the tapered roller at the large bowl. It is characterized by
  • the selection method of the present invention comprises an inner ring and an outer ring which are races, a plurality of rollers rolling between the inner ring and the outer ring, and a grease sealed around the rollers, and the inner ring has a ridge portion A grease-sealed roller bearing having a sliding contact with the roller at the buttock portion, the selection method of selecting a thickener for the grease, wherein the base oil of the grease contains a mineral oil as a main component;
  • the method includes a calculation step of calculating a lubrication area in a Greenwood-Johnson diagram from use conditions of the roller bearing, and a selection step of selecting the thickener according to the calculated lubrication area, and the selection step includes In the calculation step, it is determined that the use condition of the roller bearing is used under the high temperature condition of 80 ° C. or more and the light load condition and belongs to the equal viscosity-rigid region.
  • a step of selecting the thickener of the grease aliphatic diurea compound
  • the grease-sealed roller bearing according to the present invention is a bearing in which a ridge is formed on the inner ring and is in sliding contact with the roller at the ridge, and the roller bearing is used under high temperature conditions of 80 ° C. or higher and light load conditions
  • the contact with the buttocks under these conditions belongs to the isoviscous-rigid region in the Greenwood-Johnson diagram.
  • the surfaces of the tapered roller and the buttocks that are in sliding contact with each other are completely separated by the grease (fluid lubrication state).
  • the base oil of grease is mineral oil as the main component and the thickener of grease is an aliphatic diurea compound, so bearing life when used under high temperature conditions of 80 ° C or more and light load conditions Can be extended.
  • the contact state between the roller and the collar portion in the grease-sealed roller bearing, attention is paid to the contact state between the roller and the collar portion.
  • the contact between the roller and the ridge in the presence of grease can be considered using the elastic fluid lubrication (EHL) theory. That is, the contact state in use may be considered as any of four lubricating regions considering the presence or absence of elastic deformation of the friction surface of two objects and the presence or absence of viscosity change of grease (lubricating oil) it can.
  • the tapered roller bearing 11 has an inner ring 12 having a tapered raceway surface 12a on the outer peripheral surface, an outer ring 13 having a tapered raceway surface 13a on the inner peripheral surface, and a raceway surface 12a of the inner ring 12 And a raceway surface 13a of the outer ring 13, and a cage 15 for holding each tapered roller 14 in a pocket portion so as to roll freely.
  • the cage 15 has a large diameter ring portion and a small diameter ring portion connected by a plurality of column portions, and the tapered roller 14 is housed in a pocket portion between the column portions.
  • a large weir 12b is integrally formed on the large diameter end of the inner ring 12, and a small weir 12c is integrally formed on the small diameter end.
  • the inner ring in a tapered roller bearing has a tapered raceway surface and therefore has a small diameter side and a large diameter side as viewed in the axial direction, and "small ridge” is a weir provided at the small diameter side end, "large diameter” “ ⁇ ” is a bowl provided at the large diameter end.
  • the tapered roller 14 is pressed to the large diameter side, and the large diameter 12b receives this load.
  • the small roller 12c prevents the tapered roller 14 from falling off to the small diameter side until the bearing is incorporated into various devices.
  • the tapered roller 14 receives rolling friction between the raceway surface 12 a of the inner ring 12 and the raceway surface 13 a of the outer ring 13, and receives sliding friction between the raceway 12 b of the inner ring 12.
  • Grease 16 is enclosed at least around tapered roller 14 to reduce these frictions.
  • tapered roller bearings are characterized in that they are used under high temperature conditions of 80 ° C. or higher and under light load conditions.
  • the light load condition is a condition in which the surface pressure at the buttocks (including the large ridges) is smaller than the surface pressure of a general tapered roller bearing.
  • the contact state with the heel under high temperature conditions of 80 ° C. or higher and light load conditions belongs to the isoviscous-rigid region in the Greenwood-Johnson diagram.
  • Tapered roller bearings are subject to rolling friction and sliding friction in the presence of grease.
  • the state of friction at the sliding portion in the presence of the lubricant is (1) equal viscosity from the point of presence or absence of elastic deformation of the sliding member and presence or absence of viscosity increase of the lubricant due to pressure.
  • -Rigid body area IR area
  • PR area high pressure viscosity-rigid body area
  • IE area isometric viscosity-elastic body area
  • PE area high pressure viscosity-elastic body area 4 It is roughly divided into two areas.
  • the light load condition” in the present invention is a condition in which the state of friction in the buttocks belongs to the IR region among the four regions.
  • the deformation on the friction surface between the tapered roller and the buttock can be ignored, and the viscosity increase due to the pressure of the grease can be ignored. That is, in the state where the contact state at the buttocks belongs to the IR region, the surfaces of the tapered rollers and the buttocks that are in sliding contact with each other are completely separated by the grease (fluid lubrication state).
  • the lubrication region diagram is also referred to as a Greenwood-Johnson diagram, and is a diagram in which the horizontal axis is dimensionless number g E which is an elastic parameter and the vertical axis is dimensionless number g V which is a viscosity parameter.
  • the dimensionless number g E and the dimensionless number g V are respectively represented by the following equations (1) and (2).
  • g E ( ⁇ / ER X 2 ) 8/3 / ( ⁇ 0 u / ER X ) 2 (1)
  • g V ( ⁇ E) ( ⁇ / ER X 2 ) 3 / ( ⁇ 0 u / ER X ) 2 (2)
  • R X represents the equivalent radius in the plane including the x axis
  • u (u 1 + u 2 ) / 2
  • ⁇ 0 is the viscosity under atmospheric pressure
  • is the pressure of viscosity Indicate a coefficient
  • indicates a load
  • E indicates an equivalent elastic modulus.
  • the lubricating region diagram of FIG. 2 is divided into the above-mentioned regions (1) to (4) according to the dimensionless numbers g E and g V.
  • the dimensionless numbers g E and g V calculated by the above equation are applied to FIG. 2 to identify to which region the contact state under the use conditions belongs.
  • the grease-sealed roller bearing of the present invention is used under the condition that the contact state between the flange and the tapered roller belongs to the IR region.
  • the surface pressure of the buttock portion is 0.1 GPa or less, preferably 0.05 GPa or less, more preferably 0.01 GPa or less. At this time, it is particularly preferable that the maximum contact surface pressure at the bearing ring is 0.3 GPa or less.
  • the bearing members of the inner ring, the outer ring, and the roller are made of an iron-based metal material.
  • the iron-based metal material bearing steel, carburized steel, carbon steel for machine structure, cold-rolled steel, or hot-rolled steel can be used. Among these, it is preferable to use a carburized steel having high heat resistance.
  • carburized steel SCM415 grade
  • the iron-based metal materials used for the bearing members may be different from each other.
  • the grease sealed in the grease-sealed roller bearing of the present invention is composed of a base oil containing mineral oil and a thickener.
  • mineral oil spindle oil, refrigeration oil, turbine oil, machine oil, dynamo oil, highly refined mineral oil and the like can be mentioned.
  • Highly refined mineral oil is obtained, for example, by catalytically hydrocracking and synthesizing a slug wax obtained from the residue of vacuum distillation.
  • the highly refined mineral oil preferably has a sulfur content of less than 0.1% by weight, more preferably less than 0.01% by weight.
  • Other examples include GTL oils synthesized by the Fischer-Tropsch method.
  • the above-mentioned base oil consists only of mineral oil or is a mixture of mineral oil and other base oils.
  • a mineral oil for example, ether oil, ester oil, synthetic hydrocarbon oil (PAO oil), silicone oil, fluorine oil and a mixture of these oils can be used.
  • PAO oil synthetic hydrocarbon oil
  • silicone oil silicone oil
  • fluorine oil fluorine oil
  • the base oil of the present invention contains a mineral oil as a main component, the content of the mineral oil is 50% by mass or more, preferably 80% by mass or more based on the whole base oil (mixed oil).
  • the kinematic viscosity of the base oil is preferably 10 to 200 mm 2 / s at 40 ° C. More preferably, it is 10 to 100 mm 2 / s, further preferably 30 to 100 mm 2 / s.
  • the base oil is preferably contained in an amount of 60 to 90% by mass with respect to the entire grease. If the content of the base oil is less than 60% by mass, the life may be reduced, and if it exceeds 90% by mass, the amount of the thickening agent may be relatively reduced to make it difficult to form a grease.
  • Aliphatic diurea compounds are used as thickening agents. Aliphatic diurea compounds are obtained by reacting a diisocyanate component with a monoamine component.
  • the diisocyanate component include phenylene diisocyanate, tolylene diisocyanate, diphenyl diisocyanate, diphenylmethane diisocyanate (MDI), octadecane diisocyanate, decane diisocyanate, hexane diisocyanate, and the like. Among these, aromatic diisocyanates are more preferred.
  • aliphatic monoamines are used as the monoamine component, and examples thereof include hexylamine, octylamine, dodecylamine, hexadecylamine, octadecylamine, stearylamine, oleylamine and the like.
  • An aliphatic diurea compound is blended with a base oil as a thickener to obtain a base grease.
  • the base grease having an aliphatic diurea compound as a thickener is prepared by reacting a diisocyanate component and a monoamine component in a base oil.
  • the proportion of the thickener contained in the base grease is 10% by mass or more and less than 30% by mass, preferably 10% by mass or more and less than 20% by mass.
  • the combined penetration (JIS K 2220) of the grease is preferably in the range of 200 to 350. If the consistency is less than 200, oil separation may be small, resulting in poor lubrication. On the other hand, when the consistency is more than 350, the grease is soft and tends to flow out of the bearing, which is not preferable.
  • additives can be added to the grease as required.
  • Additives include, for example, extreme pressure agents such as organic zinc compounds and organic molybdenum compounds, antioxidants such as amines, phenols and sulfur compounds, antiwear agents such as sulfur and phosphorus compounds, polyhydric alcohols
  • Antirust agents such as esters, friction reducing agents such as molybdenum disulfide and graphite, and oil agents such as esters and alcohols.
  • the grease-sealed roller bearing is the end portion of the roller and the flange portion of the bearing ring (the large diameter of the tapered roller bearing and both axial ends of the inner ring in the cylindrical roller bearing).
  • cylindrical roller bearings, self-aligning roller bearings, needle roller bearings, thrust cylindrical roller bearings, thrust tapered roller bearings, thrust needles may be used as long as they have a sliding contact with the wedge).
  • Roller bearings, thrust spherical roller bearings, etc. can be used.
  • the grease-sealed roller bearing of the present invention is excellent in durability under high temperature, it is used at high temperature of 80 ° C. or more. Preferably, it is used at a high temperature of 100 ° C. or more.
  • the grease-sealed roller bearing according to the present invention is a high temperature of 100 ° C. or more, and a maximum contact surface pressure at the bearing ring is 0.3 GPa or less, and a surface pressure at the heel portion is 0.1 GPa or less It is particularly preferable to be used under the following conditions, or at a high temperature of 100 ° C. or more, and a condition in which the contact state with the buttocks belongs to the IR region. As an apparatus used as such a use condition, a transmission etc. are mentioned, for example.
  • Example 1 Comparative Example 1, and Comparative Example 2 ⁇ Seized life test>
  • the greases having the compositions shown in Table 1 were each enclosed in 1.8 g of tapered roller bearings 30204 (bearing dimensions: inner diameter 20 mm, outer diameter 47 mm, width 15.25 mm) to produce test bearings.
  • the obtained test bearing was rotated at a rotational speed of 5000 min ⁇ 1 under the conditions of a bearing outer ring outer temperature of 120 ° C., a radial load of 67 N and an axial load of 67 N, and the time until the seizure was measured. Under this test condition, the maximum contact surface pressure at the bearing ring is 0.21 GPa, and the surface pressure at the gutter is 0.05 Pa.
  • the dimensionless number g E calculated from the above equation (1) is 2
  • the dimensionless number g V calculated from the above equation (2) is 5, so Belongs.
  • 1500 hours or more was taken as pass.
  • all the bearings were implemented in the open state without the seal cover. The results are shown in Table 1.
  • Example 1 The result was a pass only when the grease of Example 1 was used. From Table 1, when aliphatic diurea compounds are used as thickeners, the life is longer than when aromatic diurea compounds are used (Comparative Example 1) or when lithium soap is used (Comparative Example 2). It could be extended significantly. The bearing life due to the difference between these thickeners was greater for aromatic diurea compounds than for lithium soaps, and was further greater for aliphatic diurea compounds than for aromatic diurea compounds. On the other hand, when deep groove ball bearings were used as reference data, the magnitude of the bearing life was surprisingly reversed.
  • the bearing life of the aromatic diurea compound was larger than that of the aliphatic diurea compound, and further, the lithium soap was larger than that of the aromatic diurea compound.
  • the tapered roller bearing unlike the ball bearing, has a portion (ridge portion) in sliding contact with the rolling element, and it is considered that the difference in the type of contact is different between the roller bearing and the ball bearing.
  • the thickening agent suitable for extending the bearing life is different from the ball bearing. That is, when the above contact state is in a state of belonging to the IR region, an aliphatic diurea compound can be selected as a thickener.
  • the present invention can also be said to be a selection method of selecting a thickener for grease according to the contact state between the roller and the heel portion. This selection method includes a calculation step of calculating the lubrication region in the Greenwood-Johnson diagram from the use conditions of the roller bearings, and a selection step of selecting a thickener when the calculated lubrication region is in the IR region.
  • the contact pressure of the buttocks (large diameter in the case of tapered roller bearings) is 0.08 GPa or more, and the maximum contact surface pressure at the bearing ring is 0.4 GPa or more is there. Furthermore, it is more preferable that the contact pressure of the buttocks be 0.09 GPa or more and the maximum contact surface pressure at the bearing ring be 0.5 GPa or more.
  • an aromatic diurea compound is used as a thickener.
  • the aromatic diurea compound is obtained by reacting a diisocyanate component with a monoamine component.
  • the diisocyanate component include phenylene diisocyanate, tolylene diisocyanate, diphenyl diisocyanate, diphenylmethane diisocyanate (MDI), octadecane diisocyanate, decane diisocyanate, hexane diisocyanate, and the like.
  • aromatic diisocyanates are more preferred.
  • aromatic monoamine component aromatic monoamine is used, and examples thereof include aniline and p-toluidine.
  • Grease used in the PE area is the same as in the IR area with respect to the conditions other than the thickener, such as the blending amount of base oil and thickener, consistency of grease, types of additives, applicable bearing types, etc. is there.
  • the grease-sealed roller bearing in which the grease is sealed is excellent in the durability under a high load, it is suitable, for example, as a roller bearing used in a transmission device or differential device such as an automobile, an industrial machine, and a railway vehicle.
  • Test Example 1 to Test Example 3 ⁇ Seized life test>
  • the greases having the compositions shown in Table 2 were each enclosed in 1.8 g of tapered roller bearings 30204 (bearing size: inner diameter 20 mm, outer diameter 47 mm, width 15.25 mm) to prepare test bearings.
  • the obtained test bearing was rotated at a rotational speed of 5000 min ⁇ 1 under the conditions of a bearing outer ring outer temperature of 120 ° C., a radial load of 67 N, and an axial load of 640 N, and the time until the seizure was measured. Under this test condition, the maximum contact surface pressure at the bearing ring is 0.56 GPa, and the surface pressure at the gutter is 0.09 GPa.
  • the dimensionless number g E calculated from the above equation (1) is 220
  • the dimensionless number g V calculated from the above equation (2) is 1300, so Belongs.
  • 500 hours or more was taken as passing.
  • the aromatic diurea compound can be selected as the thickener, and the contact state belongs to the IR region.
  • the selection method of the present invention includes a calculation step of calculating the lubrication region in the Greenwood-Johnson diagram from the use condition of the roller bearing, and the calculated lubrication And a selection step of selecting the thickener according to the region, and the calculation step includes (1) the high temperature condition of 80.degree. C.
  • the roller bearing is the maximum contact surface pressure of the bearing ring Is 0.5 GPa or more, and the contact pressure of the buttocks is 0.09 GPa or more, and the contact state between the buttocks and the rollers is Greenwood-Johnso It is a process of determining that it is in the state of belonging to the high pressure viscosity-elastic region in the diagram, and the selection step is the thickener thickening agent of the grease in the case of belonging to the equal viscosity-rigid region of (1) above. Is selected as an aliphatic diurea compound, and when it belongs to the high pressure viscosity-elastic region of (2), it is a step of selecting a thickener of the grease as an aromatic diurea compound.
  • the grease-sealed roller bearing according to the present invention has excellent bearing life in use under high temperature conditions and light load conditions, and thus can be widely used as grease-sealed roller bearings used under such conditions. For example, it is used for a transmission.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Rolling Contact Bearings (AREA)

Abstract

Provided is a grease-sealed roller bearing having exceptional bearing life when used in high-temperature conditions and light-load conditions. A tapered roller bearing 11 comprises: an inner ring 12 and outer ring 13, which are bearing rings; a plurality of tapered rollers 14, which roll between the inner ring 12 and the outer ring 13; and grease 16 sealed in the peripheries of the tapered rollers 14. The inner ring 12 has a large flange 12b and comes into sliding contact with the tapered rollers 14 in the large flange 12b, the tapered roller bearing 11 is used in high-temperature conditions of 80°C or greater and in light-load conditions, the contact state between the large flange 12b and the tapered rollers 14 in these conditions falls under an equal viscosity-rigid body area in a Greenwood-Johnson diagram, the base oil of the grease 16 has mineral oil as a primary component, and a thickener of the grease 16 is an aliphatic diurea compound.

Description

グリース封入ころ軸受Grease-filled roller bearings
 本発明は、高温条件、かつ、軽負荷条件下で使用されるグリース封入ころ軸受に関し、特に円すいころ軸受に関する。 The present invention relates to a grease-sealed roller bearing used under high temperature conditions and light load conditions, and more particularly to a tapered roller bearing.
 ころ軸受は、自動車や産業用の動力伝達系などの高負荷用軸受として広く使用されている。このようなころ軸受には、潤滑性を付与するためにグリースが封入されている。近年、グリース封入ころ軸受が使用される機器の小型化や高性能化に伴い、該ころ軸受の使用環境もますます厳しくなっており、更なる高負荷条件下でも優れた潤滑特性を示すグリースの検討などが行われている。例えば、特許文献1には、グリースにメラミン(イソ)シアヌル酸付加物を配合することによって、過酷な条件下でも優れた潤滑特性を示し、かつ軸受寿命にも優れることが記載されている。 Roller bearings are widely used as bearings for high loads such as power transmission systems for automobiles and industries. Grease is enclosed in such a roller bearing in order to provide lubricity. In recent years, with the miniaturization and high performance of equipment in which grease filled roller bearings are used, the use environment of the roller bearings is becoming more and more severe, and greases exhibiting excellent lubricating characteristics even under high load conditions. Examinations are being conducted. For example, Patent Document 1 describes that incorporation of a melamine (iso) cyanuric acid adduct into a grease exhibits excellent lubricating properties even under severe conditions and is also excellent in bearing life.
特開2005-15556号公報JP 2005-15556 A
 ところで、重負荷条件下に限らず、軽負荷条件下においてもグリース封入ころ軸受は使用されている。このような軽負荷条件下で使用されるころ軸受も軸受寿命に優れることが望ましい。しかしながら、該ころ軸受のグリースについては未だ改善の余地がある。 Grease-sealed roller bearings are used not only under heavy load conditions but also under light load conditions. It is desirable that the roller bearings used under such light load conditions also have excellent bearing life. However, there is still room for improvement in the grease of the roller bearing.
 また、グリース封入ころ軸受では、転動体であるころと軌道輪の鍔部とがすべり接触するため、この接触部における潤滑性が該軸受の耐久性に大きく影響する。従来では、ころ及び鍔部の接触状態に着目して、所定の接触状態におけるグリース組成について検討はなされていない。 Further, in the grease-sealed roller bearing, since the roller which is the rolling element and the flange portion of the bearing ring come into sliding contact, the lubricity at this contact portion greatly affects the durability of the bearing. Heretofore, no attention has been paid to the grease composition in a predetermined contact state, focusing on the contact state of the rollers and the buttocks.
 本発明は上記事情に鑑みてなされたものであり、高温条件、かつ、軽負荷条件下(ころ及び鍔部が所定の接触状態となる条件下)での使用において、優れた軸受寿命を有するグリース封入ころ軸受を提供することを目的とする。 The present invention has been made in view of the above circumstances, and has excellent bearing life in use under high temperature conditions and light load conditions (conditions in which rollers and ridges are in a predetermined contact state). An object of the present invention is to provide a sealed roller bearing.
 本発明のグリース封入ころ軸受は、軌道輪である内輪および外輪と、上記内輪および外輪との間を転動する複数のころと、該ころの周囲に封入されたグリースとを備え、上記内輪は鍔部を有し、該鍔部において上記ころとすべり接触するグリース封入ころ軸受であって、該ころ軸受は、80℃以上の高温条件、かつ、軽負荷条件で使用され、これらの条件下での上記鍔部と上記ころとの接触状態がGreenwood-Johnson線図における等粘度-剛体領域に属する状態であり、上記グリースの基油が鉱油を主成分とし、上記グリースの増ちょう剤が脂肪族ジウレア化合物であることを特徴とする。 The grease-sealed roller bearing according to the present invention comprises an inner ring and an outer ring which is a bearing ring, a plurality of rollers rolling between the inner ring and the outer ring, and a grease sealed around the roller. A grease-sealed roller bearing having a ridge and in sliding contact with the roller at the ridge, the roller bearing being used under high temperature conditions of 80 ° C. or higher and light load conditions under these conditions The contact state between the buttocks and the rollers belongs to the isoviscous-rigid region in the Greenwood-Johnson diagram, the base oil of the grease is mainly composed of mineral oil, and the thickener of the grease is aliphatic. It is characterized by being a diurea compound.
 上記軽負荷条件は、上記軌道輪の最大接触面圧が0.3GPa以下であり、かつ、上記鍔部の面圧が0.1GPa以下であることを特徴とする。上記内輪、上記外輪、および上記ころの少なくともいずれか一つの軸受部材が浸炭鋼からなることを特徴とする。 The light load condition is characterized in that the maximum contact surface pressure of the bearing ring is 0.3 GPa or less and the surface pressure of the heel portion is 0.1 GPa or less. The bearing member of at least one of the inner ring, the outer ring, and the roller is made of carburized steel.
 上記グリース封入ころ軸受が、円すいころ軸受であって、上記ころが円すいころであり、上記内輪が上記鍔部として小鍔および大鍔を有し、該大鍔において上記円すいころとすべり接触することを特徴とする。 The grease-sealed roller bearing is a tapered roller bearing, and the roller is a tapered roller, and the inner ring has a small bowl and a large bowl as the collar portion, and is in sliding contact with the tapered roller at the large bowl. It is characterized by
 本発明の選定方法は、軌道輪である内輪および外輪と、上記内輪および外輪との間を転動する複数のころと、該ころの周囲に封入されるグリースとを備え、上記内輪は鍔部を有し、該鍔部において上記ころとすべり接触するグリース封入ころ軸受において、上記グリースの増ちょう剤を選定する選定方法であって、上記グリースの基油は、鉱油を主成分とし、上記選定方法は、該ころ軸受の使用条件からGreenwood-Johnson線図における潤滑領域を算出する算出工程と、算出された潤滑領域に応じて上記増ちょう剤を選定する選定工程とを含み、上記選定工程は、上記算出工程において、上記ころ軸受の使用条件が、80℃以上の高温条件、かつ、軽負荷条件で使用され、上記等粘度-剛体領域に属する状態と判定された場合に、上記グリースの増ちょう剤を脂肪族ジウレア化合物に選定する工程である、ことを特徴とする。 The selection method of the present invention comprises an inner ring and an outer ring which are races, a plurality of rollers rolling between the inner ring and the outer ring, and a grease sealed around the rollers, and the inner ring has a ridge portion A grease-sealed roller bearing having a sliding contact with the roller at the buttock portion, the selection method of selecting a thickener for the grease, wherein the base oil of the grease contains a mineral oil as a main component; The method includes a calculation step of calculating a lubrication area in a Greenwood-Johnson diagram from use conditions of the roller bearing, and a selection step of selecting the thickener according to the calculated lubrication area, and the selection step includes In the calculation step, it is determined that the use condition of the roller bearing is used under the high temperature condition of 80 ° C. or more and the light load condition and belongs to the equal viscosity-rigid region. In case a step of selecting the thickener of the grease aliphatic diurea compound, characterized by.
 本発明のグリース封入ころ軸受は、内輪に鍔部が形成され、該鍔部においてころとすべり接触する軸受であって、該ころ軸受は、80℃以上の高温条件、かつ、軽負荷条件で使用され、これらの条件下での鍔部ところとの接触状態がGreenwood-Johnson線図における等粘度-剛体領域に属する状態である。この場合、互いに滑りあう円すいころと鍔部との表面はグリースによって完全に離れている状態(流体潤滑状態)となっている。この使用状態において、グリースの基油が鉱油を主成分とし、グリースの増ちょう剤が脂肪族ジウレア化合物であるので、80℃以上の高温条件、かつ、軽負荷条件で使用された場合に軸受寿命を延長することができる。 The grease-sealed roller bearing according to the present invention is a bearing in which a ridge is formed on the inner ring and is in sliding contact with the roller at the ridge, and the roller bearing is used under high temperature conditions of 80 ° C. or higher and light load conditions The contact with the buttocks under these conditions belongs to the isoviscous-rigid region in the Greenwood-Johnson diagram. In this case, the surfaces of the tapered roller and the buttocks that are in sliding contact with each other are completely separated by the grease (fluid lubrication state). In this condition of use, the base oil of grease is mineral oil as the main component and the thickener of grease is an aliphatic diurea compound, so bearing life when used under high temperature conditions of 80 ° C or more and light load conditions Can be extended.
本発明のグリース封入ころ軸受の一例を示す断面図である。BRIEF DESCRIPTION OF THE DRAWINGS It is sectional drawing which shows an example of the grease-sealed roller bearing of this invention. 潤滑領域を示す図である。It is a figure which shows a lubrication area | region.
 本発明では、グリース封入ころ軸受において、ころと鍔部との接触状態に着目している。グリース存在下でのころと鍔部との接触状態は、弾性流体潤滑(EHL)理論を用いて考えることができる。つまり、使用時における上記接触状態は、2物体の摩擦面の弾性変形の有無、および、グリース(潤滑油)の粘度変化の有無をそれぞれ考慮した4つの潤滑領域のいずれかの状態と考えることができる。この中でも、グリース封入ころ軸受において、高温条件、かつ、軽負荷条件下での潤滑領域(後述のIR領域)での使用における軸受寿命を向上させるべく、潤滑に供するグリースについて鋭意検討を行なった結果、鉱油と所定の増ちょう剤として脂肪族ジウレア化合物を配合することにより、上記条件下での軸受寿命を向上させることを見出した。 In the present invention, in the grease-sealed roller bearing, attention is paid to the contact state between the roller and the collar portion. The contact between the roller and the ridge in the presence of grease can be considered using the elastic fluid lubrication (EHL) theory. That is, the contact state in use may be considered as any of four lubricating regions considering the presence or absence of elastic deformation of the friction surface of two objects and the presence or absence of viscosity change of grease (lubricating oil) it can. Among these, in grease filled roller bearings, in order to improve the bearing life in use in the lubricating region (IR region described later) under high temperature conditions and light load conditions, the results of intensive studies on the grease to be used for lubrication By blending a mineral oil and an aliphatic diurea compound as a predetermined thickener, it has been found that the bearing life under the above conditions is improved.
 本発明のグリース封入ころ軸受の一例である円すいころ軸受を図1に基づいて説明する。図1に示すように、円すいころ軸受11は、外周面にテーパ状の軌道面12aを有する内輪12と、内周面にテーパ状の軌道面13aを有する外輪13と、内輪12の軌道面12aと外輪13の軌道面13aとの間を転動する複数の円すいころ14と、各円すいころ14をポケット部で転動自在に保持する保持器15とを備えている。保持器15は、大径リング部と小径リング部とを複数の柱部で連結してなり、柱部同士の間のポケット部に円すいころ14を収納している。内輪12の大径側端部に大鍔12bを、小径側端部に小鍔12cをそれぞれ一体形成している。円すいころ軸受における内輪は、テーパ状の軌道面を有することから軸方向に見て小径側と大径側とがあり、「小鍔」は小径側端部に設けられた鍔であり、「大鍔」は大径側端部に設けられた鍔である。荷重が作用した場合には、円すいころ14が大径側に押圧され、大鍔12bでこの荷重を受ける。また、軸受を各種装置に組み込むまでの間に、円すいころ14が小径側に脱落することを小鍔12cで防止する。 A tapered roller bearing which is an example of the grease-sealed roller bearing of the present invention will be described based on FIG. As shown in FIG. 1, the tapered roller bearing 11 has an inner ring 12 having a tapered raceway surface 12a on the outer peripheral surface, an outer ring 13 having a tapered raceway surface 13a on the inner peripheral surface, and a raceway surface 12a of the inner ring 12 And a raceway surface 13a of the outer ring 13, and a cage 15 for holding each tapered roller 14 in a pocket portion so as to roll freely. The cage 15 has a large diameter ring portion and a small diameter ring portion connected by a plurality of column portions, and the tapered roller 14 is housed in a pocket portion between the column portions. A large weir 12b is integrally formed on the large diameter end of the inner ring 12, and a small weir 12c is integrally formed on the small diameter end. The inner ring in a tapered roller bearing has a tapered raceway surface and therefore has a small diameter side and a large diameter side as viewed in the axial direction, and "small ridge" is a weir provided at the small diameter side end, "large diameter" "鍔" is a bowl provided at the large diameter end. When a load is applied, the tapered roller 14 is pressed to the large diameter side, and the large diameter 12b receives this load. In addition, the small roller 12c prevents the tapered roller 14 from falling off to the small diameter side until the bearing is incorporated into various devices.
 上記構成において、円すいころ14は、内輪12の軌道面12aと外輪13の軌道面13aとの間で転がり摩擦を受け、内輪12の大鍔12bとの間ですべり摩擦を受ける。これらの摩擦を低減するために、少なくとも円すいころ14の周囲にグリース16が封入されている。円すいころ軸受11の使用時には、大鍔12bと円すいころ14とがすべり接触する部分の負担が特に大きいため、この部分が損傷しやすく軸受寿命に影響する。なお、大鍔12bと円すいころ14とは点接触となる。 In the above configuration, the tapered roller 14 receives rolling friction between the raceway surface 12 a of the inner ring 12 and the raceway surface 13 a of the outer ring 13, and receives sliding friction between the raceway 12 b of the inner ring 12. Grease 16 is enclosed at least around tapered roller 14 to reduce these frictions. When the tapered roller bearing 11 is used, the load on the portion where the large diameter 12 b and the tapered roller 14 make sliding contact is particularly large, and this portion is easily damaged, which affects the bearing life. The large bowl 12b and the tapered roller 14 are in point contact with each other.
 本発明において、円すいころ軸受は、80℃以上の高温条件、かつ、軽負荷条件下で使用されることを特徴とする。軽負荷条件とは、鍔部(大鍔を含む)における面圧が一般的な円すいころ軸受の面圧に比べて小さい条件である。本発明において、80℃以上の高温条件、かつ、軽負荷条件下での鍔部ところとの接触状態はGreenwood-Johnson線図における等粘度-剛体領域に属する状態となっている。 In the present invention, tapered roller bearings are characterized in that they are used under high temperature conditions of 80 ° C. or higher and under light load conditions. The light load condition is a condition in which the surface pressure at the buttocks (including the large ridges) is smaller than the surface pressure of a general tapered roller bearing. In the present invention, the contact state with the heel under high temperature conditions of 80 ° C. or higher and light load conditions belongs to the isoviscous-rigid region in the Greenwood-Johnson diagram.
 円すいころ軸受は、グリース存在下で転がり摩擦やすべり摩擦を受ける。ここで、潤滑剤(グリースを含む)存在下における摺動部での摩擦の状態は、摺動部材の弾性変形の有無と圧力による潤滑剤の粘度上昇の有無の点から、(1)等粘度-剛体領域(IR領域)、(2)高圧粘度-剛体領域(PR領域)、(3)等粘度-弾性体領域(IE領域)、(4)高圧粘度-弾性体領域(PE領域)の4つの領域に大別される。本発明における「80℃以上の高温条件、かつ、軽負荷条件」は、鍔部における摩擦の状態が、4つの領域のうちIR領域に属する状態となる条件である。IR領域では、円すいころと鍔部間の摩擦面における変形を無視でき、グリースの圧力による粘度増加を無視できる。つまり鍔部における接触状態がIR領域に属する状態では、互いに滑りあう円すいころと鍔部との表面はグリースによって完全に離れている状態(流体潤滑状態)となっている。 Tapered roller bearings are subject to rolling friction and sliding friction in the presence of grease. Here, the state of friction at the sliding portion in the presence of the lubricant (including grease) is (1) equal viscosity from the point of presence or absence of elastic deformation of the sliding member and presence or absence of viscosity increase of the lubricant due to pressure. -Rigid body area (IR area), (2) high pressure viscosity-rigid body area (PR area), (3) isometric viscosity-elastic body area (IE area), (4) high pressure viscosity-elastic body area (PE area) 4 It is roughly divided into two areas. The “high temperature condition of 80 ° C. or more and the light load condition” in the present invention is a condition in which the state of friction in the buttocks belongs to the IR region among the four regions. In the IR region, the deformation on the friction surface between the tapered roller and the buttock can be ignored, and the viscosity increase due to the pressure of the grease can be ignored. That is, in the state where the contact state at the buttocks belongs to the IR region, the surfaces of the tapered rollers and the buttocks that are in sliding contact with each other are completely separated by the grease (fluid lubrication state).
 グリース封入ころ軸受の鍔部における接触状態(点接触の状態)が、IR領域に属するかについては、図2に示す潤滑領域図を用いて特定される。潤滑領域図は、Greenwood-Johnson線図とも言われ、横軸を弾性パラメータである無次元数g、縦軸を粘度パラメータである無次元数gとした図である。無次元数g、無次元数gは下記の式(1)、式(2)でそれぞれ表される。 Whether the contact state (point contact state) at the flange of the grease-sealed roller bearing belongs to the IR region is specified using the lubrication area diagram shown in FIG. The lubrication region diagram is also referred to as a Greenwood-Johnson diagram, and is a diagram in which the horizontal axis is dimensionless number g E which is an elastic parameter and the vertical axis is dimensionless number g V which is a viscosity parameter. The dimensionless number g E and the dimensionless number g V are respectively represented by the following equations (1) and (2).
 g=(ω/ER 28/3/(η0u/ER2・・・(1)
 g=(αE)(ω/ER 23/(η0u/ER2・・・(2)
 上記式において、Rはx軸を含む面内での等価半径を示し、u=(u1+u2)/2を示し、η0は大気圧下での粘度を示し、αは粘度の圧力係数を示し、ωは荷重を示し、Eは等価弾性係数を示す。
g E = (ω / ER X 2 ) 8/3 / (η 0 u / ER X ) 2 (1)
g V = (αE) (ω / ER X 2 ) 3 / (η 0 u / ER X ) 2 (2)
In the above equation, R X represents the equivalent radius in the plane including the x axis, u = (u 1 + u 2 ) / 2, η 0 is the viscosity under atmospheric pressure, and α is the pressure of viscosity Indicate a coefficient, ω indicates a load, and E indicates an equivalent elastic modulus.
 図2の潤滑領域図は、無次元数g、gに応じて上記(1)~(4)の領域に分けられている。上記式で算出された無次元数g、gを図2に当てはめて、使用条件による接触状態がどの領域に属するのかを特定する。このように本発明のグリース封入ころ軸受は、鍔部と円すいころとの接触状態がIR領域に属する状態となる条件で使用される。 The lubricating region diagram of FIG. 2 is divided into the above-mentioned regions (1) to (4) according to the dimensionless numbers g E and g V. The dimensionless numbers g E and g V calculated by the above equation are applied to FIG. 2 to identify to which region the contact state under the use conditions belongs. As described above, the grease-sealed roller bearing of the present invention is used under the condition that the contact state between the flange and the tapered roller belongs to the IR region.
 軽負荷条件として、より具体的には、鍔部の面圧が0.1GPa以下、好ましくは0.05GPa以下、より好ましくは、0.01GPa以下となる条件である。またこのとき、軌道輪における最大接触面圧が0.3GPa以下であることが特に好ましい。 More specifically, as the light load condition, the surface pressure of the buttock portion is 0.1 GPa or less, preferably 0.05 GPa or less, more preferably 0.01 GPa or less. At this time, it is particularly preferable that the maximum contact surface pressure at the bearing ring is 0.3 GPa or less.
 本発明のグリース封入ころ軸受において、内輪、外輪、ころの軸受部材は鉄系金属材料からなる。鉄系金属材料としては、軸受鋼、浸炭鋼、機械構造用炭素鋼、冷間圧延鋼、または熱間圧延鋼を用いることができる。これらの中で耐熱性が高い浸炭鋼を用いることが好ましい。浸炭鋼としては例えばSCM415等を挙げることができる。なお、各軸受部材に用いる鉄系金属材料は、互いに異なる材料であってもよい。 In the grease-sealed roller bearing of the present invention, the bearing members of the inner ring, the outer ring, and the roller are made of an iron-based metal material. As the iron-based metal material, bearing steel, carburized steel, carbon steel for machine structure, cold-rolled steel, or hot-rolled steel can be used. Among these, it is preferable to use a carburized steel having high heat resistance. As carburized steel, SCM415 grade | etc., Can be mentioned, for example. The iron-based metal materials used for the bearing members may be different from each other.
 本発明のグリース封入ころ軸受に封入されるグリースは、鉱油を含む基油と増ちょう剤とから構成される。鉱油としては、スピンドル油、冷凍機油、タービン油、マシン油、ダイナモ油、高度精製鉱油などが挙げられる。高度精製鉱油は、例えば、減圧蒸留の残油から得られるスラッグワックスを接触水素化熱分解し、合成することにより得られる。高度精製鉱油は、硫黄含有率が0.1重量%未満であることが好ましく、より好ましくは0.01重量%未満である。また、フィッシャー・トロプシュ法により合成されるGTL油が挙げられる。 The grease sealed in the grease-sealed roller bearing of the present invention is composed of a base oil containing mineral oil and a thickener. As mineral oil, spindle oil, refrigeration oil, turbine oil, machine oil, dynamo oil, highly refined mineral oil and the like can be mentioned. Highly refined mineral oil is obtained, for example, by catalytically hydrocracking and synthesizing a slug wax obtained from the residue of vacuum distillation. The highly refined mineral oil preferably has a sulfur content of less than 0.1% by weight, more preferably less than 0.01% by weight. Other examples include GTL oils synthesized by the Fischer-Tropsch method.
 上記基油は、鉱油のみからなるか、または、鉱油と他の基油との混合物である。鉱油と混合する油として、例えば、エーテル油、エステル油、合成炭化水素油(PAO油)、シリコーン油、フッ素油およびこれらの混合油などを使用できる。本発明の基油は鉱油を主成分として含むので、鉱油の含有量は、基油(混合油)全体に対して50質量%以上であり、好ましくは80質量%以上である。特に、鉱油のみからなる基油(エーテル油100%)とすることが好ましい。 The above-mentioned base oil consists only of mineral oil or is a mixture of mineral oil and other base oils. As an oil to be mixed with a mineral oil, for example, ether oil, ester oil, synthetic hydrocarbon oil (PAO oil), silicone oil, fluorine oil and a mixture of these oils can be used. Since the base oil of the present invention contains a mineral oil as a main component, the content of the mineral oil is 50% by mass or more, preferably 80% by mass or more based on the whole base oil (mixed oil). In particular, it is preferable to use a base oil consisting only of mineral oil (100% ether oil).
 基油の動粘度(混合油の場合は、混合油の動粘度)としては、40℃において10~200mm2/sが好ましい。より好ましくは10~100mm2/sであり、さらに好ましくは30~100mm2/sである。 The kinematic viscosity of the base oil (in the case of the mixed oil, the kinematic viscosity of the mixed oil) is preferably 10 to 200 mm 2 / s at 40 ° C. More preferably, it is 10 to 100 mm 2 / s, further preferably 30 to 100 mm 2 / s.
 上記基油は、グリース全体に対して60~90質量%含有することが好ましい。基油の含有量が60質量%未満では、寿命低下のおそれがあり、90質量%をこえると、相対的に増ちょう剤量が少なくなり、グリース化が困難になるおそれがある。 The base oil is preferably contained in an amount of 60 to 90% by mass with respect to the entire grease. If the content of the base oil is less than 60% by mass, the life may be reduced, and if it exceeds 90% by mass, the amount of the thickening agent may be relatively reduced to make it difficult to form a grease.
 増ちょう剤としては、脂肪族ジウレア化合物が用いられる。脂肪族ジウレア化合物は、ジイソシアネート成分とモノアミン成分とを反応して得られる。ジイソシアネート成分としては、フェニレンジイソシアネート、トリレンジイソシアネート、ジフェニルジイソシアネート、ジフェニルメタンジイソシアネート(MDI)、オクタデカンジイソシアネート、デカンジイソシアネート、ヘキサンジイソシアネー卜などが挙げられる。これらのうち、芳香族ジイソシアネートがより好ましい。また、モノアミン成分としては脂肪族モノアミンが用いられ、例えば、ヘキシルアミン、オクチルアミン、ドデシルアミン、ヘキサデシルアミン、オクタデシルアミン、ステアリルアミン、オレイルアミンなどが挙げられる。 Aliphatic diurea compounds are used as thickening agents. Aliphatic diurea compounds are obtained by reacting a diisocyanate component with a monoamine component. Examples of the diisocyanate component include phenylene diisocyanate, tolylene diisocyanate, diphenyl diisocyanate, diphenylmethane diisocyanate (MDI), octadecane diisocyanate, decane diisocyanate, hexane diisocyanate, and the like. Among these, aromatic diisocyanates are more preferred. In addition, aliphatic monoamines are used as the monoamine component, and examples thereof include hexylamine, octylamine, dodecylamine, hexadecylamine, octadecylamine, stearylamine, oleylamine and the like.
 基油に増ちょう剤として脂肪族ジウレア化合物を配合してベースグリースが得られる。脂肪族ジウレア化合物を増ちょう剤とするベースグリースは、基油中でジイソシアネート成分とモノアミン成分とを反応させて作製する。ベースグリース中に占める増ちょう剤の配合割合は、10質量%以上30質量%未満であり、好ましくは10質量%以上20質量%未満である。 An aliphatic diurea compound is blended with a base oil as a thickener to obtain a base grease. The base grease having an aliphatic diurea compound as a thickener is prepared by reacting a diisocyanate component and a monoamine component in a base oil. The proportion of the thickener contained in the base grease is 10% by mass or more and less than 30% by mass, preferably 10% by mass or more and less than 20% by mass.
 グリースの混和ちょう度(JIS K 2220)は、200~350の範囲にあることが好ましい。ちょう度が200未満である場合は、油分離が小さく潤滑不良となるおそれがある。一方、ちょう度が350をこえる場合は、グリースが軟質で軸受外に流出しやすくなり好ましくない。 The combined penetration (JIS K 2220) of the grease is preferably in the range of 200 to 350. If the consistency is less than 200, oil separation may be small, resulting in poor lubrication. On the other hand, when the consistency is more than 350, the grease is soft and tends to flow out of the bearing, which is not preferable.
 また、グリースには、必要に応じて公知の添加剤を添加できる。添加剤としては、例えば、有機亜鉛化合物、有機モリブデン化合物などの極圧剤、アミン系、フェノール系、イオウ系化合物などの酸化防止剤、イオウ系、リン系化合物などの摩耗防止剤、多価アルコールエステルなどの防錆剤、二硫化モリブデン、グラファイトなどの摩擦低減剤、エステル、アルコールなどの油性剤などが挙げられる。 Further, known additives can be added to the grease as required. Additives include, for example, extreme pressure agents such as organic zinc compounds and organic molybdenum compounds, antioxidants such as amines, phenols and sulfur compounds, antiwear agents such as sulfur and phosphorus compounds, polyhydric alcohols Antirust agents such as esters, friction reducing agents such as molybdenum disulfide and graphite, and oil agents such as esters and alcohols.
 図1には、円すいころ軸受について示したが、本発明のグリース封入ころ軸受は、ころの端部と軌道輪の鍔部(円すいころ軸受における大鍔や、円筒ころ軸受における内輪の軸方向両端の鍔を含む)とがすべり接触する構成であればよく、円すいころ軸受以外にも、円筒ころ軸受、自動調心ころ軸受、針状ころ軸受、スラスト円筒ころ軸受、スラスト円すいころ軸受、スラスト針状ころ軸受、スラスト自動調心ころ軸受などを用いることができる。 Although the tapered roller bearing is shown in FIG. 1, the grease-sealed roller bearing according to the present invention is the end portion of the roller and the flange portion of the bearing ring (the large diameter of the tapered roller bearing and both axial ends of the inner ring in the cylindrical roller bearing In addition to tapered roller bearings, cylindrical roller bearings, self-aligning roller bearings, needle roller bearings, thrust cylindrical roller bearings, thrust tapered roller bearings, thrust needles may be used as long as they have a sliding contact with the wedge). Roller bearings, thrust spherical roller bearings, etc. can be used.
 また、本発明のグリース封入ころ軸受は高温下での耐久性に優れるため、80℃以上の高温で使用される。好ましくは100℃以上の高温で使用される。以上を考慮して、本発明のグリース封入ころ軸受は、100℃以上の高温で、かつ、軌道輪での最大接触面圧が0.3GPa以下で、鍔部での面圧が0.1GPa以下となる条件や、100℃以上の高温で、かつ、鍔部ところとの接触状態がIR領域に属する状態となる条件で使用されることが特に好ましい。このような使用条件となる機器としては、例えばトランスミッションなどが挙げられる。 Moreover, since the grease-sealed roller bearing of the present invention is excellent in durability under high temperature, it is used at high temperature of 80 ° C. or more. Preferably, it is used at a high temperature of 100 ° C. or more. In consideration of the above, the grease-sealed roller bearing according to the present invention is a high temperature of 100 ° C. or more, and a maximum contact surface pressure at the bearing ring is 0.3 GPa or less, and a surface pressure at the heel portion is 0.1 GPa or less It is particularly preferable to be used under the following conditions, or at a high temperature of 100 ° C. or more, and a condition in which the contact state with the buttocks belongs to the IR region. As an apparatus used as such a use condition, a transmission etc. are mentioned, for example.
実施例1、比較例1、および比較例2
<焼付き寿命試験>
 表1に示す組成のグリースをそれぞれ、円すいころ軸受30204(軸受寸法:内径20mm、外径47mm、幅15.25mm)に1.8g封入して、試験用軸受を作製した。得られた試験用軸受を、軸受外輪外径部温度120℃、ラジアル荷重67N、アキシアル荷重67Nの条件下で、5000min-1の回転速度で回転させて、焼き付きに至るまでの時間を測定した。この試験条件において、軌道輪における最大接触面圧は0.21GPaであり、大鍔での面圧は0.05Paである。また、大鍔において、上記式(1)から算出される無次元数gは、2であり、上記式(2)から算出される無次元数gは、5であるため、IR領域に属する。なお、この焼付き寿命試験では、1500時間以上を合格とした。
Example 1, Comparative Example 1, and Comparative Example 2
<Seized life test>
The greases having the compositions shown in Table 1 were each enclosed in 1.8 g of tapered roller bearings 30204 (bearing dimensions: inner diameter 20 mm, outer diameter 47 mm, width 15.25 mm) to produce test bearings. The obtained test bearing was rotated at a rotational speed of 5000 min −1 under the conditions of a bearing outer ring outer temperature of 120 ° C., a radial load of 67 N and an axial load of 67 N, and the time until the seizure was measured. Under this test condition, the maximum contact surface pressure at the bearing ring is 0.21 GPa, and the surface pressure at the gutter is 0.05 Pa. Moreover, in Oiso, the dimensionless number g E calculated from the above equation (1) is 2, and the dimensionless number g V calculated from the above equation (2) is 5, so Belongs. In addition, in this seizing life test, 1500 hours or more was taken as pass.
 参考データとして玉軸受を用いた場合の試験も実施した。上記と同じグリースをそれぞれ、深溝玉軸受6204(軸受寸法:内径20mm、外径:47mm、幅14mm)に封入して得た玉軸受について、同様の条件で焼き付き寿命試験を実施した。なお、試験において、いずれの軸受もシールカバーなしのオープン状態で実施した。結果を表1に示す。 A test was also conducted using a ball bearing as reference data. A seizure life test was conducted under the same conditions for ball bearings obtained by sealing the same grease as above in deep groove ball bearings 6204 (bearing size: inner diameter 20 mm, outer diameter: 47 mm, width 14 mm). In addition, in the test, all the bearings were implemented in the open state without the seal cover. The results are shown in Table 1.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 結果は、実施例1のグリースを用いた場合のみ合格となった。表1より、増ちょう剤として脂肪族ジウレア化合物を用いた場合には、芳香族ジウレア化合物を用いた場合(比較例1)やリチウム石けんを用いた場合(比較例2)に比べて、寿命を大幅に延長させることができた。これら増ちょう剤の違いによる軸受寿命の大小は、リチウム石けんよりも芳香族ジウレア化合物の方が大きく、さらに芳香族ジウレア化合物よりも脂肪族ジウレア化合物の方が大きくなった。一方、参考データとして深溝玉軸受を用いた場合には、驚くべきことに軸受寿命の大小が逆転した。すなわち、軸受寿命は、脂肪族ジウレア化合物よりも芳香族ジウレア化合物の方が大きく、さらに芳香族ジウレア化合物よりもリチウム石けんの方が大きくなった。円すいころ軸受は、玉軸受と異なり、転動体とすべり接触する部分(鍔部)を有しており、この接触形式の違いがころ軸受と玉軸受とで異なる結果となったと考えられる。 The result was a pass only when the grease of Example 1 was used. From Table 1, when aliphatic diurea compounds are used as thickeners, the life is longer than when aromatic diurea compounds are used (Comparative Example 1) or when lithium soap is used (Comparative Example 2). It could be extended significantly. The bearing life due to the difference between these thickeners was greater for aromatic diurea compounds than for lithium soaps, and was further greater for aliphatic diurea compounds than for aromatic diurea compounds. On the other hand, when deep groove ball bearings were used as reference data, the magnitude of the bearing life was surprisingly reversed. That is, the bearing life of the aromatic diurea compound was larger than that of the aliphatic diurea compound, and further, the lithium soap was larger than that of the aromatic diurea compound. The tapered roller bearing, unlike the ball bearing, has a portion (ridge portion) in sliding contact with the rolling element, and it is considered that the difference in the type of contact is different between the roller bearing and the ball bearing.
 以上のように、本発明では、ころ軸受において、ころと鍔部との接触状態がIR領域の場合、玉軸受とは、軸受寿命の延長に適した増ちょう剤が異なることを見出した。すなわち、上記接触状態がIR領域に属する状態である場合は、増ちょう剤に脂肪族ジウレア化合物を選択できる。言い換えると、本発明は、ころと鍔部との接触状態に応じて、グリースの増ちょう剤を選定する選定方法ともいえる。この選定方法は、ころ軸受の使用条件からGreenwood-Johnson線図における潤滑領域を算出する算出工程と、算出された潤滑領域がIR領域の場合に増ちょう剤を選定する選定工程とを含む。 As described above, according to the present invention, in the roller bearing, when the contact state between the roller and the collar portion is in the IR region, it has been found that the thickening agent suitable for extending the bearing life is different from the ball bearing. That is, when the above contact state is in a state of belonging to the IR region, an aliphatic diurea compound can be selected as a thickener. In other words, the present invention can also be said to be a selection method of selecting a thickener for grease according to the contact state between the roller and the heel portion. This selection method includes a calculation step of calculating the lubrication region in the Greenwood-Johnson diagram from the use conditions of the roller bearings, and a selection step of selecting a thickener when the calculated lubrication region is in the IR region.
 次に、グリース封入ころ軸受において、高荷重条件下での使用における軸受寿命を向上させるべく、上述の接触状態のうち、PE領域(高圧粘度-弾性体領域)に属する状態下におけるグリースの選定に関する検討を行なった。この結果、鉱油と所定の増ちょう剤として芳香族ジウレア化合物を配合することにより、上記条件下での軸受寿命を向上させることを見出した。PE領域では、円すいころと鍔部との摩擦面が弾性変形し、さらに、圧力増加に伴ってグリースの粘度が上昇する。なお、PE領域は、ハードEHL領域ともいわれる。なお、グリース封入ころ軸受の鍔部における接触状態(点接触の状態)が、PE領域に属するかについては、上記図2に示す潤滑領域図を用いて特定される。 Next, in the grease-sealed roller bearing, in order to improve the bearing life in use under high load conditions, of the above contact states, regarding the selection of grease under the state of belonging to the PE area (high pressure viscosity-elastic body area) I examined it. As a result, it has been found that the bearing life under the above conditions is improved by blending a mineral oil and an aromatic diurea compound as a predetermined thickener. In the PE region, the friction surface between the tapered roller and the ridge elastically deforms, and the viscosity of the grease increases with an increase in pressure. The PE area is also referred to as a hard EHL area. Whether the contact state (point contact state) at the flange portion of the grease-sealed roller bearing belongs to the PE region is specified using the lubrication region diagram shown in FIG.
 高荷重条件として、具体的な数値でいえば、鍔部(円すいころ軸受にあっては大鍔)の面圧が0.08GPa以上であり、軌道輪における最大接触面圧が0.4GPa以上である。さらに、鍔部の面圧が0.09GPa以上であり、軌道輪における最大接触面圧が0.5GPa以上であることがより好ましい。 As a high load condition, in terms of specific numerical values, the contact pressure of the buttocks (large diameter in the case of tapered roller bearings) is 0.08 GPa or more, and the maximum contact surface pressure at the bearing ring is 0.4 GPa or more is there. Furthermore, it is more preferable that the contact pressure of the buttocks be 0.09 GPa or more and the maximum contact surface pressure at the bearing ring be 0.5 GPa or more.
 PE領域で使用するグリースにおいて、基油としては、上記IR領域の場合と同様の鉱油を利用できる。増ちょう剤としては、芳香族ジウレア化合物が用いられる。芳香族ジウレア化合物は、ジイソシアネート成分とモノアミン成分とを反応して得られる。ジイソシアネート成分としては、フェニレンジイソシアネート、トリレンジイソシアネート、ジフェニルジイソシアネート、ジフェニルメタンジイソシアネート(MDI)、オクタデカンジイソシアネート、デカンジイソシアネート、ヘキサンジイソシアネー卜などが挙げられる。これらのうち、芳香族ジイソシアネートがより好ましい。また、モノアミン成分としては芳香族モノアミンが用いられ、例えばアニリン、p-トルイジンなどが挙げられる。 In the grease used in the PE region, the same mineral oil as in the case of the IR region can be used as the base oil. An aromatic diurea compound is used as a thickener. The aromatic diurea compound is obtained by reacting a diisocyanate component with a monoamine component. Examples of the diisocyanate component include phenylene diisocyanate, tolylene diisocyanate, diphenyl diisocyanate, diphenylmethane diisocyanate (MDI), octadecane diisocyanate, decane diisocyanate, hexane diisocyanate, and the like. Among these, aromatic diisocyanates are more preferred. Also, as the monoamine component, aromatic monoamine is used, and examples thereof include aniline and p-toluidine.
 PE領域で使用するグリースは、基油と増ちょう剤の配合量、グリースのちょう度、添加物の種類、適用できる軸受形式など、増ちょう剤以外の条件については、IR領域の場合と同様である。 Grease used in the PE area is the same as in the IR area with respect to the conditions other than the thickener, such as the blending amount of base oil and thickener, consistency of grease, types of additives, applicable bearing types, etc. is there.
 このグリースを封入したグリース封入ころ軸受は、高荷重下での耐久性に優れるため、例えば、自動車等のトランスミッション装置やディファレンシャル装置、産業機械、鉄道車両に使用されるころ軸受として好適である。 Since the grease-sealed roller bearing in which the grease is sealed is excellent in the durability under a high load, it is suitable, for example, as a roller bearing used in a transmission device or differential device such as an automobile, an industrial machine, and a railway vehicle.
試験例1~試験例3
<焼付き寿命試験>
 表2に示す組成のグリースをそれぞれ、円すいころ軸受30204(軸受寸法:内径20mm、外径47mm、幅15.25mm)に1.8g封入して、試験用軸受を作製した。得られた試験用軸受を、軸受外輪外径部温度120℃、ラジアル荷重67N、アキシアル荷重640Nの条件下で、5000min-1の回転速度で回転させて、焼き付きに至るまでの時間を測定した。この試験条件において、軌道輪における最大接触面圧は0.56GPaであり、大鍔での面圧は0.09GPaである。また、大鍔において、上記式(1)から算出される無次元数gは、220であり、上記式(2)から算出される無次元数gは、1300であるため、PE領域に属する。なお、この焼付き寿命試験では、500時間以上を合格とした。
Test Example 1 to Test Example 3
<Seized life test>
The greases having the compositions shown in Table 2 were each enclosed in 1.8 g of tapered roller bearings 30204 (bearing size: inner diameter 20 mm, outer diameter 47 mm, width 15.25 mm) to prepare test bearings. The obtained test bearing was rotated at a rotational speed of 5000 min −1 under the conditions of a bearing outer ring outer temperature of 120 ° C., a radial load of 67 N, and an axial load of 640 N, and the time until the seizure was measured. Under this test condition, the maximum contact surface pressure at the bearing ring is 0.56 GPa, and the surface pressure at the gutter is 0.09 GPa. Moreover, in Oiso, the dimensionless number g E calculated from the above equation (1) is 220, and the dimensionless number g V calculated from the above equation (2) is 1300, so Belongs. In addition, in this seizing life test, 500 hours or more was taken as passing.
 参考データとしてIR領域となる条件下での試験も実施した。この試験では、上記で得られた試験用軸受を、軸受外輪外径部温度120℃、ラジアル荷重67N、アキシアル荷重67Nの条件下で、5000min-1の回転速度で回転させて、焼き付きに至るまでの時間を測定した。この試験条件において、軌道輪における最大接触面圧は0.21GPaであり、大鍔での面圧は0.05GPaである。なお、上記いずれの軸受もシールカバーなしのオープン状態で実施した。結果を表2に示す。 A test under the condition of becoming an IR region was also conducted as reference data. In this test, the test bearing obtained above is rotated at a rotational speed of 5000 min -1 under the conditions of the bearing outer ring outer temperature 120 ° C., radial load 67 N and axial load 67 N to reach seizure Time was measured. Under this test condition, the maximum contact surface pressure at the bearing ring is 0.21 GPa, and the surface pressure at the gutter is 0.05 GPa. In addition, all the above-mentioned bearings were implemented in the open state without a seal cover. The results are shown in Table 2.
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
 結果は、試験例1のグリースを用いた場合のみ合格となった。表2より、増ちょう剤として芳香族ジウレア化合物を用いた場合には、脂肪族ジウレア化合物を用いた場合(試験例2)やリチウム石けんを用いた場合(試験例3)に比べて、寿命を大幅に延長させることができた。接触状態がPE領域に属する状態となる条件下では、脂肪族ジウレア化合物よりも芳香族ジウレア化合物の方が優れる結果となった。これに対して、参考データであるIR領域での試験では、芳香族ジウレア化合物と脂肪族ジウレア化合物との軸受寿命の大小が逆転する結果となった。すなわち、この試験では、芳香族ジウレア化合物よりも脂肪族ジウレア化合物の方が軸受寿命が大きくなった。これは、ころと鍔部との接触状態によって油膜形成に求められるグリースの特性が異なり、その特性の違いによって、芳香族ジウレア化合物と脂肪族ジウレア化合物とで結果が異なったと考えられる。 The result was passed only when the grease of Test Example 1 was used. From Table 2, when an aromatic diurea compound is used as a thickener, the life is longer than when an aliphatic diurea compound is used (Test Example 2) or when a lithium soap is used (Test Example 3). It could be extended significantly. Under the condition that the contact state belongs to the PE region, the aromatic diurea compound was superior to the aliphatic diurea compound. On the other hand, in the test in the IR region which is the reference data, the result shows that the magnitude of the bearing life between the aromatic diurea compound and the aliphatic diurea compound is reversed. That is, in this test, the bearing life of the aliphatic diurea compound was longer than that of the aromatic diurea compound. It is considered that the characteristics of the grease required for oil film formation differ depending on the contact state between the roller and the heel, and the results are different between the aromatic diurea compound and the aliphatic diurea compound depending on the difference in the characteristics.
 以上のように、ころと鍔部との接触状態がPE領域に属する状態である場合は、増ちょう剤に芳香族ジウレア化合物を選択でき、また、上記接触状態がIR領域に属する状態である場合は、増ちょう剤に脂肪族ジウレア化合物を選択できる。 As described above, when the contact state between the roller and the ridge portion belongs to the PE region, the aromatic diurea compound can be selected as the thickener, and the contact state belongs to the IR region. Can select an aliphatic diurea compound as a thickener.
 詳細には、上述のIR領域とPE領域の両領域を考慮すると、本発明の選定方法は、ころ軸受の使用条件からGreenwood-Johnson線図における潤滑領域を算出する算出工程と、算出された潤滑領域に応じて前記増ちょう剤を選定する選定工程とを含み、上記算出工程は、ころ軸受の使用条件から、(1)上記ころ軸受が、80℃以上の高温条件、かつ、軽負荷条件で使用され、上記鍔部と上記ころとの接触状態がGreenwood-Johnson線図における等粘度-剛体領域に属する状態である場合、または、(2)上記ころ軸受が、上記軌道輪の最大接触面圧が0.5GPa以上であり、かつ、上記鍔部の面圧が0.09GPa以上であり、上記鍔部と上記ころとの接触状態がGreenwood-Johnson線図における高圧粘度-弾性体領域に属する状態である場合、と判定する工程であり、上記選定工程は、上記(1)の上記等粘度-剛体領域に属する場合に、上記グリースの増ちょう剤を脂肪族ジウレア化合物に選定し、上記(2)の上記高圧粘度-弾性体領域に属する場合に、上記グリースの増ちょう剤を芳香族ジウレア化合物に選定する工程である、ことを特徴とする。 In detail, in consideration of both of the above-described IR region and PE region, the selection method of the present invention includes a calculation step of calculating the lubrication region in the Greenwood-Johnson diagram from the use condition of the roller bearing, and the calculated lubrication And a selection step of selecting the thickener according to the region, and the calculation step includes (1) the high temperature condition of 80.degree. C. or more and the light load condition of the roller bearing from the use condition of the roller bearing When it is used and the contact state between the flange and the roller belongs to the isoviscous-rigid region in the Greenwood-Johnson diagram, or (2) the roller bearing is the maximum contact surface pressure of the bearing ring Is 0.5 GPa or more, and the contact pressure of the buttocks is 0.09 GPa or more, and the contact state between the buttocks and the rollers is Greenwood-Johnso It is a process of determining that it is in the state of belonging to the high pressure viscosity-elastic region in the diagram, and the selection step is the thickener thickening agent of the grease in the case of belonging to the equal viscosity-rigid region of (1) above. Is selected as an aliphatic diurea compound, and when it belongs to the high pressure viscosity-elastic region of (2), it is a step of selecting a thickener of the grease as an aromatic diurea compound.
 本発明のグリース封入ころ軸受は、高温条件、かつ、軽負荷条件下での使用において、優れた軸受寿命を有することから、該条件下で使用されるグリース封入ころ軸受として広く用いることができる。例えば、トランスミッションに使用される。 The grease-sealed roller bearing according to the present invention has excellent bearing life in use under high temperature conditions and light load conditions, and thus can be widely used as grease-sealed roller bearings used under such conditions. For example, it is used for a transmission.
  11 円すいころ軸受
  12 内輪
  13 外輪
  14 円すいころ
  15 保持器
  16 グリース
11 tapered roller bearing 12 inner ring 13 outer ring 14 tapered roller 15 cage 16 grease

Claims (5)

  1.  軌道輪である内輪および外輪と、前記内輪および外輪との間を転動する複数のころと、該ころの周囲に封入されたグリースとを備え、前記内輪は鍔部を有し、該鍔部において前記ころとすべり接触するグリース封入ころ軸受であって、
     該ころ軸受は、80℃以上の高温条件、かつ、軽負荷条件で使用され、これらの条件下での前記鍔部と前記ころとの接触状態がGreenwood-Johnson線図における等粘度-剛体領域に属する状態であり、
     前記グリースの基油が鉱油を主成分とし、前記グリースの増ちょう剤が脂肪族ジウレア化合物であることを特徴とするグリース封入ころ軸受。
    An inner ring and an outer ring which is a bearing ring, a plurality of rollers rolling between the inner ring and the outer ring, and a grease sealed around the rollers, the inner ring having a ridge portion, the ridge portion A grease-sealed roller bearing in sliding contact with the roller at
    The roller bearing is used under high temperature conditions of 80 ° C. or higher and under light load conditions, and the contact state between the flange and the roller under these conditions is in the isoviscous-rigid region in the Greenwood-Johnson diagram. It belongs to the state,
    A grease-sealed roller bearing characterized in that a base oil of the grease contains a mineral oil as a main component, and a thickener of the grease is an aliphatic diurea compound.
  2.  前記軽負荷条件は、前記軌道輪の最大接触面圧が0.3GPa以下であり、かつ、前記鍔部の面圧が0.1GPa以下であることを特徴とする請求項1記載のグリース封入ころ軸受。 The grease-sealed roller according to claim 1, wherein the light load condition is that the maximum contact surface pressure of the bearing ring is 0.3 GPa or less and the surface pressure of the flange portion is 0.1 GPa or less. bearing.
  3.  前記内輪、前記外輪、および前記ころの少なくともいずれか一つの軸受部材が浸炭鋼からなることを特徴とする請求項1記載のグリース封入ころ軸受。 The grease-sealed roller bearing according to claim 1, wherein at least one bearing member of the inner ring, the outer ring, and the roller is made of carburized steel.
  4.  前記グリース封入ころ軸受が、円すいころ軸受であって、
     前記ころが円すいころであり、前記内輪が前記鍔部として小鍔および大鍔を有し、該大鍔において前記円すいころとすべり接触することを特徴とする請求項1記載のグリース封入ころ軸受。
    The grease-sealed roller bearing is a tapered roller bearing,
    The grease-sealed roller bearing according to claim 1, wherein the roller is a tapered roller, and the inner ring has a small bowl and a large bowl as the ridge, and is in sliding contact with the tapered roller at the large bowl.
  5.  軌道輪である内輪および外輪と、前記内輪および外輪との間を転動する複数のころと、該ころの周囲に封入されるグリースとを備え、前記内輪は鍔部を有し、該鍔部において前記ころとすべり接触するグリース封入ころ軸受において、前記グリースの増ちょう剤を選定する選定方法であって、
     前記グリースの基油は、鉱油を主成分とし、
     前記選定方法は、該ころ軸受の使用条件からGreenwood-Johnson線図における潤滑領域を算出する算出工程と、算出された潤滑領域に応じて前記増ちょう剤を選定する選定工程とを含み、
     前記選定工程は、前記算出工程において、前記ころ軸受の使用条件が、80℃以上の高温条件、かつ、軽負荷条件で使用され、前記等粘度-剛体領域に属する状態と判定された場合に、前記グリースの増ちょう剤を脂肪族ジウレア化合物に選定する工程である、ことを特徴とする選定方法。
    An inner ring and an outer ring which is a bearing ring, a plurality of rollers rolling between the inner ring and the outer ring, and a grease sealed around the rollers, the inner ring having a ridge portion, the ridge portion In the grease-sealed roller bearing in sliding contact with the roller, the selection method for selecting a thickener for the grease,
    The grease base oil is mainly composed of mineral oil,
    The selection method includes a calculation step of calculating a lubrication region in a Greenwood-Johnson diagram from use conditions of the roller bearing, and a selection step of selecting the thickener according to the calculated lubrication region.
    In the selection step, it is determined in the calculation step that the use conditions of the roller bearing are used under high temperature conditions of 80 ° C. or higher and light load conditions, and that they are in a state belonging to the isoviscous-rigid region. A selection method characterized in that it is a step of selecting a thickener of the grease as an aliphatic diurea compound.
PCT/JP2018/039272 2017-10-23 2018-10-23 Grease-sealed bearing WO2019082870A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP2017204692A JP2019078312A (en) 2017-10-23 2017-10-23 Grease-filled roller bearing
JP2017204704A JP2019078313A (en) 2017-10-23 2017-10-23 Grease-filled roller bearing
JP2017-204704 2017-10-23
JP2017-204692 2017-10-23

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WO2019082870A1 true WO2019082870A1 (en) 2019-05-02

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008111515A (en) * 2006-10-31 2008-05-15 Ntn Corp Railway vehicle bearing
JP2008303893A (en) * 2007-06-05 2008-12-18 Nsk Ltd Cylindrical roller bearing
WO2017150609A1 (en) * 2016-03-01 2017-09-08 Ntn株式会社 Seal-equipped bearing, and ball bearing

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008111515A (en) * 2006-10-31 2008-05-15 Ntn Corp Railway vehicle bearing
JP2008303893A (en) * 2007-06-05 2008-12-18 Nsk Ltd Cylindrical roller bearing
WO2017150609A1 (en) * 2016-03-01 2017-09-08 Ntn株式会社 Seal-equipped bearing, and ball bearing

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