WO2019080825A1 - Drum washing machine - Google Patents

Drum washing machine

Info

Publication number
WO2019080825A1
WO2019080825A1 PCT/CN2018/111342 CN2018111342W WO2019080825A1 WO 2019080825 A1 WO2019080825 A1 WO 2019080825A1 CN 2018111342 W CN2018111342 W CN 2018111342W WO 2019080825 A1 WO2019080825 A1 WO 2019080825A1
Authority
WO
WIPO (PCT)
Prior art keywords
drum
rotating
laundry
drive motor
shaft
Prior art date
Application number
PCT/CN2018/111342
Other languages
French (fr)
Chinese (zh)
Inventor
竹内晴美
广濑聪司
Original Assignee
青岛海尔洗衣机有限公司
Aqua株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 青岛海尔洗衣机有限公司, Aqua株式会社 filed Critical 青岛海尔洗衣机有限公司
Priority to CN201880068625.8A priority Critical patent/CN111356801B/en
Publication of WO2019080825A1 publication Critical patent/WO2019080825A1/en

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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/30Driving arrangements 
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F23/00Washing machines with receptacles, e.g. perforated, having a rotary movement, e.g. oscillatory movement, the receptacle serving both for washing and for centrifugally separating water from the laundry 
    • D06F23/02Washing machines with receptacles, e.g. perforated, having a rotary movement, e.g. oscillatory movement, the receptacle serving both for washing and for centrifugally separating water from the laundry  and rotating or oscillating about a horizontal axis
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F23/00Washing machines with receptacles, e.g. perforated, having a rotary movement, e.g. oscillatory movement, the receptacle serving both for washing and for centrifugally separating water from the laundry 
    • D06F23/06Washing machines with receptacles, e.g. perforated, having a rotary movement, e.g. oscillatory movement, the receptacle serving both for washing and for centrifugally separating water from the laundry  and rotating or oscillating about an inclined axis
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/30Driving arrangements 
    • D06F37/40Driving arrangements  for driving the receptacle and an agitator or impeller, e.g. alternatively

Definitions

  • the present invention relates to a drum washing machine.
  • the drum washing machine can be continuously performed from washing to drying, or can be washed without drying.
  • a drum washing machine rotates a drum of a horizontal axis type in an outer cylinder in which water is stored at the bottom, lifts the laundry by a lifting rib provided in the drum, and then drops the laundry onto the inner circumferential surface of the drum. The laundry is thus washed.
  • the drum washing machine is less likely to have a smaller mechanical force acting on the laundry than the fully automatic washing machine that rotates the pulsator in the washing and dewatering tub to wash the laundry, and the washing ability is likely to be low.
  • the drum washing machine it is possible to adopt a configuration in which a rotating body having a projecting portion on the surface is provided at the end portion of the drum, and the drum and the rotating body are rotated in opposite rotational directions during washing and rinsing.
  • a rotating body having a projecting portion on the surface is provided at the end portion of the drum, and the drum and the rotating body are rotated in opposite rotational directions during washing and rinsing.
  • the drive unit for rotating the drum and the rotator in the opposite rotation direction is provided with, for example, a drive motor for the drum and a drive motor for the rotator, and transmits the rotation of the drive motor for the drum to the rotary shaft of the drum.
  • the rotation of the drive motor for the rotary body is transmitted to the rotary shaft of the rotary body to rotate the rotary body (see Patent Document 1).
  • Patent Document 1 Japanese Patent Publication No. 03-104684
  • the present invention has been made in view of the above problems, and an object of the invention is to provide a drum washing machine capable of suppressing an increase in size and an increase in cost when a structure in which a drum and a rotating body are rotatable in opposite rotation directions is employed.
  • a drum washing machine includes: an outer cylinder disposed in the casing; a drum disposed in the outer cylinder and rotatable about a horizontal axis or an inclined axis inclined with respect to a horizontal direction; Disposed on a rear portion of the drum, the surface having a protrusion contacting the laundry; a driving motor for rotating the drum and the rotating body; and a transmission mechanism portion for transmitting the rotation of the driving motor to The drum and the rotating body rotate the drum and the rotating body in opposite rotational directions.
  • the rotation of the drive motor can be transmitted to the drum and the rotating body so that the drum and the rotating body rotate in opposite rotational directions by the transmission mechanism portion, and therefore, one drive is provided for the rotational driving of the drum and the rotary wing.
  • the motor can be.
  • the transmission mechanism unit may include: a first rotating shaft fixed to the rotating body; a second rotating shaft fixed to the drum; and a planetary gear mechanism, the planet The gear mechanism includes: a sun gear, an annular ring gear surrounding the sun gear, a plurality of planet gears meshing with the sun gear and the ring gear, and a planet carrier rotatably holding the planet wheels,
  • the planetary gear mechanism one of the carrier and the ring gear is an output portion and the other is a fixed portion, the sun gear is coupled to the first rotating shaft, and the output portion is coupled to the second portion
  • the rotating shaft rotates in a reverse direction with the sun gear via the planetary gear when the sun gear rotates while the fixing portion is fixed in a non-rotating state.
  • the planetary gear may be constituted by one gear that meshes with the sun gear and the ring gear.
  • the planetary gears may be constituted by two gears that rotate in opposite directions and mesh with the sun gear and the ring gear.
  • the transmission mechanism portion for rotating the drum and the rotating body in the opposite rotational directions can be realized using the planetary gear mechanism.
  • the clutch mechanism portion and the control portion may be further provided, wherein the clutch mechanism portion switches the driving form of the drive motor between the first mode and the second mode, the first
  • the driving form is a driving form in which the fixed portion is fixed so as not to rotate to rotate the drum and the rotating body in opposite rotation directions, and the second form is to pass the fixing portion and the sun gear
  • the drive unit that rotates integrally to rotate the drum and the rotating body, the control unit controls the operation of the drive motor and the clutch mechanism unit.
  • control unit may be configured to perform the following operation during the washing process and/or the rinsing process: the first operation, the driving motor is rotated in the first form, and Rotating the drum and rotating the rotating body in the opposite direction to rotate the drum in a manner of rolling the laundry; in the second operation, when the magnitude of the load applied to the rotating body in the first operation exceeds a predetermined value In the large hour, the driving motor is rotated by switching from the first mode to the second mode, and the drum is rotated to rotate the laundry so that the rotating body and the drum are integrally rotated.
  • the washing effect by the washing of the laundry can be expected, and the cleaning ability can be expected to be improved.
  • the first operation tends to cause entanglement of the laundry, but in the case where the rotating body is subjected to a large load in the first operation, the second operation in which the drum and the rotating body are integrally rotated is switched, and therefore, It is suppressed that the drive motor generates a large load, and it is not easy to cause the temperature rise and stall of the drive motor.
  • a configuration may be employed in which the control unit performs the second operation after performing the first operation in the washing process and/or the rinsing process, wherein the first operation is The first mode rotates the drive motor and rotates the drum in a manner of tumbling the laundry and reversely rotates the rotating body with the drum; the second operation is from the The first mode is switched to the second mode to rotate the drive motor, and to rotate the drum so that the laundry rotates integrally with the drum.
  • the other surface of the first operation in which the washing effect by the laundry is expected to be smashed is that the cloth entanglement of the laundry is likely to occur, but the washing is performed by the second operation performed after the first operation.
  • the object is not twisted and moved, and it is easy to eliminate the entanglement. Therefore, the rinsing effect can be obtained while suppressing the temperature rise and the stall of the drive motor due to winding or the like.
  • the control unit when the load amount of the laundry in the drum is equal to or greater than a predetermined amount, the control unit performs the first operation after the first operation.
  • the second operation when the load amount of the laundry in the drum is less than a predetermined amount, only the first operation is performed without performing the second operation.
  • a drum washing machine capable of suppressing an increase in size and an increase in cost in a case where a structure in which a drum and a rotating body are rotatable in opposite rotation directions is employed.
  • Fig. 1 is a side cross-sectional view showing the structure of a drum washing machine of an embodiment.
  • Fig. 2 is a cross-sectional view showing a configuration of a driving unit according to an embodiment.
  • FIG 3 is a cross-sectional view showing the configuration of a drive unit of the embodiment.
  • FIG. 4 is a front view of a rotor showing a configuration of a rotor of a drive motor according to an embodiment.
  • Fig. 5 is a view showing a configuration of a planetary gear mechanism according to an embodiment
  • Fig. 6 is an enlarged perspective view of a rear portion of the bearing unit of the embodiment.
  • FIG. 7 are views showing a configuration of a clutch body according to an embodiment.
  • Fig. 8 is a block diagram showing the configuration of a drum washing machine according to an embodiment.
  • Fig. 9 is a flow chart showing the control operation of the control unit in the washing process and the rinsing process of the embodiment.
  • Fig. 10 is a flow chart showing the control operation of the control unit in the washing process and the rinsing process in the first modification.
  • FIG. 11 is a cross-sectional view showing a configuration of a drive unit according to a second modification.
  • FIG. 12 is a view showing a configuration of a planetary gear mechanism according to a second modification.
  • 10 casing; 20: outer cylinder; 22: drum; 24: rotating wing (rotating body); 24a: protruding portion; 30: driving portion; 100: driving motor; 200: wing shaft (first rotating shaft); 300: drum shaft (second rotating shaft); 400: planetary gear mechanism; 410: sun gear; 420: ring gear; 430: planetary gear; 440: planet carrier; 600: clutch mechanism portion; 701: control portion; T: Delivery agency department.
  • drum washing machine which does not have a drying function as an embodiment of the drum washing machine of the present invention will be described with reference to the drawings.
  • FIG. 1 is a side cross-sectional view showing a configuration of a drum washing machine 1 of the present embodiment.
  • the drum washing machine 1 is provided with a casing 10 that constitutes an appearance.
  • the front surface 10a of the casing 10 is inclined from the center portion to the upper portion, and the laundry inlet 11 is formed on the inclined surface.
  • the inlet 11 is covered by a door 12 that is freely openable and closable.
  • the outer cylinder 20 is elastically supported by a plurality of dampers 21.
  • the drum 22 is rotatably disposed in the outer cylinder 20.
  • the outer cylinder 20 and the drum 22 are inclined in a horizontal direction with respect to the horizontal direction. Thereby, the drum 22 rotates centering on the inclination axis inclined with respect to the horizontal direction.
  • the inclination angle of the outer cylinder 20 and the drum 22 can be set to about 10 to 20 degrees.
  • the opening 20a of the front surface of the outer cylinder 20 and the opening 22a of the front surface of the drum 22 face the input port 11, and are closed by the door 12 together with the input port 11.
  • a plurality of dehydration holes 22b are formed in the inner peripheral wall of the drum 22.
  • the three lifting ribs 23 are disposed at substantially equal intervals in the circumferential direction.
  • a rotary blade 24 is rotatably disposed at a rear portion of the drum 22.
  • the rotary wing 24 has an approximately disc shape.
  • a plurality of projecting portions 24a radially extending from the center portion are formed on the surface of the rotor blade 24.
  • the rotary wing 24 rotates coaxially with the drum 22. It should be noted that the rotor blade 24 corresponds to the rotating body of the present invention.
  • a drive unit 30 that generates torque for driving the drum 22 and the rotor blades 24 is disposed behind the outer cylinder 20.
  • the driving unit 30 rotates the drum 22 and the rotary blades 24 at different rotational speeds in opposite rotational directions during the washing process and the rinsing process. Specifically, the driving unit 30 rotates the drum 22 such that the centrifugal force of the laundry applied to the drum 22 is smaller than the gravity, and causes the rotor 24 to rotate toward the drum 22 at a rotational speed faster than the rotational speed of the drum 22 . Rotation in the direction of rotation in the opposite direction of rotation.
  • the driving unit 30 rotates the drum 22 and the rotary vane 24 integrally during the spin-drying process so that the centrifugal force of the laundry applied to the drum 22 is much larger than the rotational speed of gravity.
  • the detailed structure of the drive unit 30 will be described later.
  • a drain port portion 20b is formed at the bottom of the outer cylinder 20.
  • a drain valve 40 is provided in the drain port portion 20b.
  • the drain valve 40 is connected to the drain hose 41. When the drain valve 40 is opened, the water stored in the outer cylinder 20 is discharged to the outside of the washing machine through the drain hose 41.
  • a detergent box 50 is disposed in the front upper portion of the casing 10.
  • the detergent container 50a which accommodates a detergent is accommodated so that it can extract freely from the front.
  • the detergent box 50 is connected to a water supply valve 51 disposed at a rear upper portion in the casing 10 via a water supply hose 52. Further, the detergent box 50 is connected to the upper portion of the outer cylinder 20 through a water injection pipe 53.
  • the water supply valve 51 is opened, tap water is supplied from the faucet into the outer cylinder 20 through the water supply hose 52, the detergent box 50, and the water injection pipe 53. At this time, the detergent contained in the detergent container 50a is washed away by water and supplied into the outer cylinder 20.
  • FIG. 2 and 3 are cross-sectional views showing the configuration of the drive unit 30 of the present embodiment.
  • FIG. 2 shows a state in which the driving form of the driving unit 30 is switched to the two-axis driving mode
  • FIG. 3 shows a state in which the driving form of the driving unit 30 is switched to the single-axis driving mode.
  • the drive unit 30 includes a drive motor 100, a wing shaft 200, a drum shaft 300, a planetary gear mechanism 400, a bearing unit 500, and a clutch mechanism unit 600.
  • the wing shaft 200, the drum shaft 300, and the planetary gear mechanism 400 serve as a transmission mechanism that transmits the rotation of the drive motor 100 to the drum 22 and the rotary vane 24 to rotate the drum 22 and the rotary vane 24 in opposite rotational directions. T functions.
  • the wing shaft 200 corresponds to the first rotating shaft of the present invention
  • the drum shaft 300 corresponds to the second rotating shaft of the present invention.
  • the drive motor 100 generates torque for driving the rotary wing 24 and the drum 22.
  • the wing shaft 200 is rotated by the torque of the drive motor 100 and transmitted to the rotary wing 24.
  • the planetary gear mechanism 400 transmits the rotation of the wing shaft 200, that is, the rotation of the rotor 110 of the drive motor 100, to the drum shaft 300. Further, the planetary gear mechanism 400 performs rotation transmission in a direction in which the rotation direction of the drum shaft 300 is opposite to the rotation direction of the blade shaft 200.
  • the drum shaft 300 rotates in the opposite direction to the wing shaft 200 coaxially with the wing shaft 200 at a rotational speed that is decelerated by the planetary gear mechanism 400, and transmits the rotation to the drum 22.
  • the bearing unit 500 rotatably supports the wing shaft 200 and the drum shaft 300.
  • the clutch mechanism unit 600 switches the driving form of the driving unit 30 between the two-axis driving mode and the single-axis driving mode.
  • the two-axis driving mode is such that the rotating blade 24, that is, the wing shaft 200 is equal to the rotational speed of the driving motor 100.
  • the rotational speed rotates and the drum 22, that is, the drum shaft 300, rotates at a rotational speed that is decelerated by the planetary gear mechanism 400, and the blade shaft 200 rotates in the opposite direction.
  • the uniaxial drive mode is such that the rotor blade 24 and the drum 22, that is, the wing shaft 200.
  • the drum shaft 300 and the planetary gear mechanism 400 are driven in a form that rotates integrally with the rotational speed of the drive motor 100.
  • the biaxial driving form corresponds to the first aspect of the present invention
  • the uniaxial driving form corresponds to the second aspect of the present invention.
  • the drive motor 100 is an outer rotor type DC brushless motor including a rotor 110 and a stator 120.
  • the rotor 110 is formed in a bottomed cylindrical shape, and a permanent magnet 111 is disposed on the inner circumferential surface thereof over the entire circumference.
  • FIG. 4 is a front view showing the rotor 110 of the configuration of the rotor 110 of the drive motor 100 according to the present embodiment.
  • a circular boss portion 112 is formed at a central portion of the rotor 110.
  • a boss hole 113 for fixing the wing shaft 200 is formed in the boss portion 112, and an annular engaged recess 114 is formed on the outer circumference of the boss hole 113.
  • the outer peripheral portion of the engaged recessed portion 114 has the uneven portion 114a over the entire circumference.
  • the stator 120 has a winding 121 at the outer peripheral portion.
  • a drive current is supplied from the motor drive portion to be described later to the winding 121 of the stator 120, the rotor 110 rotates.
  • the drum shaft 300 has a hollow shape and encloses the wing shaft 200 and the planetary gear mechanism 400.
  • the central portion of the drum shaft 300 is bulged outward, and the bulged portion serves as the accommodating portion 300a of the planetary gear mechanism 400.
  • the planetary gear mechanism 400 includes a sun gear 410, an annular ring gear 420 surrounding the sun gear 410, four planetary gears 430 interposed between the sun gear 410 and the ring gear 420, and rotatably holding the planetary gears 430 Planet carrier 440.
  • FIG. 5 is a view showing a configuration of the planetary gear mechanism 400 of the present embodiment.
  • Fig. 5 is a cross-sectional view taken along line A-A' of Fig. 2, and for convenience of explanation, illustrations of configurations other than the wing shaft 200, the drum shaft 300, and the planetary gear mechanism 400 are omitted.
  • the sun gear 410 is formed of metal and is fixed to an intermediate portion of the wing shaft 200.
  • the ring gear 420 is formed of a resin.
  • a key portion 421 extending in the front-rear direction is formed on a plurality of locations on the outer circumferential surface of the ring gear 420, and a key groove portion 301 corresponding to the key portion 421 is formed on the inner circumferential surface of the drum shaft 300.
  • the drum shaft 300 and the ring gear 420 are fixed in the circumferential direction.
  • Each of the planet gears 430 is formed of a resin and meshes with the sun gear 410 and the ring gear 420.
  • the planet carrier 440 includes a front frame 441, a rear frame 442, four support shafts 443, and a frame shaft 444.
  • the front frame 441 and the rear frame 442 have a disk shape and sandwich four planetary wheels 430 from both sides.
  • Four support shafts 443 are stretched between the front frame 441 and the rear frame 442, and the planetary gears 430 are rotatably attached to the respective support shafts 443.
  • the frame shaft 444 is integrally formed with the rear frame 442 and extends rearward from the rear surface of the rear frame 442.
  • the frame shaft 444 is coaxial with the drum shaft 300, and the inside is formed to be hollow for the insertion of the wing shaft 200.
  • a cylindrical bearing portion 510 is provided at the center portion. Inside the bearing portion 510, rolling bearings 511 and 512 are provided at the front and rear portions, and a mechanical seal 513 is provided at the front end portion. The outer peripheral surface of the drum shaft 300 is received by the rolling bearings 511 and 512, and smoothly rotates in the bearing portion 510. Further, water is prevented from entering between the bearing portion 510 and the drum shaft 300 by the mechanical seal 513.
  • Fig. 6 is an enlarged perspective view of the rear portion of the bearing unit 500 of the embodiment. As shown in FIG. 6, at the rear end portion of the bearing portion 510, a spline 514 is formed on the inner surface over the entire circumference.
  • a fixing flange portion 520 is formed around the bearing portion 510.
  • a mounting boss 521 is formed at a lower end portion of the fixing flange portion 520.
  • the bearing unit 500 is fixed to the rear surface of the outer cylinder 20 by a fixing method such as screw fastening at the fixing flange portion 520.
  • a fixing method such as screw fastening at the fixing flange portion 520.
  • the clutch mechanism portion 600 includes a clutch body 610, a clutch spring 620, a clutch lever 630, a lever support portion 640, a clutch driving device 650, a relay bar 660, and a mounting plate 670.
  • FIG. 7 are views showing a configuration of a clutch body 610 according to the present embodiment, and are a front view, a right side view, and a rear view of the clutch body 610, respectively.
  • the clutch body 610 has an approximately disk shape.
  • an annular spline 611 is formed on the outer peripheral surface.
  • the spline 611 is formed to engage with the spline 514 of the bearing unit 500.
  • a flange portion 612 is formed on the outer circumferential surface of the clutch body 610 behind the spline 611.
  • an annular engagement flange portion 613 is formed at the rear end portion.
  • the engagement flange portion 613 has the same shape as the engaged recessed portion 114 of the rotor 110, and has an uneven portion 613a over the entire circumference of the outer peripheral portion. When the engagement flange portion 613 is inserted into the engaged recessed portion 114, the uneven portions 613a and 114a are engaged with each other.
  • a frame shaft 444 is inserted into the shaft hole 614 of the clutch body 610.
  • the spline 614a formed on the inner circumferential surface of the shaft hole 614 is engaged with the spline 444a formed on the outer circumferential surface of the frame shaft 444.
  • the clutch body 610 is allowed to move in the forward and backward directions with respect to the frame shaft 444, and the rotation in the circumferential direction is restricted.
  • an annular receiving groove 615 is formed outside the shaft hole 614, and a clutch spring 620 is housed in the receiving groove 615.
  • One end of the clutch spring 620 is in contact with the rear end portion of the bearing portion 510, and the other end is in contact with the bottom surface of the receiving groove 615.
  • a pressing portion 631 is formed at the upper end portion of the clutch lever 630, and the pressing portion 631 is in contact with the rear surface of the flange portion 612 of the clutch body 610, and the flange portion 612 is forward.
  • the clutch lever 630 is rotatably supported by a support shaft 641 provided on the lever support portion 640.
  • a mounting shaft 632 is formed at a lower end portion of the clutch lever 630.
  • the clutch driving device 650 is disposed below the clutch lever 630.
  • the clutch driving device 650 includes a torque motor 651 and a disk-shaped cam 652 that rotates about a horizontal axis by the torque of the torque motor 651.
  • a cam shaft 653 is provided on the outer peripheral portion. The center of rotation of the cam 652 coincides with the center of the mounting shaft 632 of the clutch lever 630 in the front-rear direction.
  • the relay bar 660 extends in the up and down direction and connects the clutch lever 630 and the cam 652.
  • the upper end portion of the relay bar 660 is fitted to the mounting shaft 632 of the clutch lever 630, and the lower end portion is fitted to the cam shaft 653 of the cam 652.
  • a spring 661 is integrally formed at an intermediate position.
  • the spring 661 is a tension spring.
  • the rod support portion 640 and the clutch drive device 650 are fixed to the mounting plate 670 by a fixing method such as screw fastening.
  • the mounting plate 670 is fixed to the mounting boss 521 of the bearing unit 500 by screws.
  • the cam 652 When the driving form of the driving unit 30 is switched from the single-axis driving mode to the two-axis driving mode, as shown in FIG. 2, the cam 652 is rotated by the torque motor 651 such that the cam shaft 653 is positioned at the lowest position. As the cam 652 rotates, the lower end portion of the clutch lever 630 is pulled downward by the relay bar 660. The clutch lever 630 rotates forward around the support shaft 641, and the pressing portion 631 presses the clutch body 610 forward. The clutch body 610 moves forward against the elastic force of the clutch spring 620, and the splines 611 of the clutch body 610 are engaged with the splines 514 of the bearing unit 500.
  • the clutch body 610 In the clutch body 610, when the cam shaft 653 is moved to a predetermined position in the middle, the spline 611 reaches a position where it engages with the spline 514. At this time, the spring 661 of the relay bar 660 is in a state of natural length. The clutch body 610 does not move beyond the engagement position, and therefore, when the cam shaft 653 is moved from the predetermined position to the lowest position, as shown in FIG. 2, the spring 661 is extended downward. Then, the clutch lever 630 is rotated forward by the spring 661, and therefore the pressing force is applied from the pressing portion 631 to the clutch body 610 at the engagement position. Thereby, the spline 611 and the spline 514 can be firmly engaged.
  • the frame shaft 444 of the planetary gear mechanism 400 that is, the carrier 440 is Fixed to a state that cannot be rotated.
  • the wing shaft 200 rotates at a rotational speed equal to the rotational speed of the rotor 110, and the rotary wing 24 coupled to the wing shaft 200 also rotates at a rotational speed equal to the rotational speed of the rotor 110.
  • the sun gear 410 rotates.
  • the carrier 440 is in a fixed state, and therefore, the planetary gear 430 rotates only with the rotation of the sun gear 410 and cannot revolve.
  • the planetary gear 430 rotates in the opposite direction to the sun gear 410
  • the ring gear 420 rotates in the opposite direction to the sun gear 410 (refer to FIG. 5).
  • the drum shaft 300 fixed to the ring gear 420 rotates at a rotational speed slower than the wing shaft 200 in a direction opposite to the wing shaft 200
  • the drum 22 fixed to the drum shaft 300 rotates at a rotational speed slower than that of the rotary wing 24.
  • the wings 24 rotate in opposite directions. In other words, the rotary wing 24 rotates in a direction opposite to the drum 22 at a rotational speed faster than the drum 22.
  • the cam 652 is rotated by the torque motor 651 such that the cam shaft 653 is positioned at the top.
  • the spring 661 contracts.
  • the relay rod 660 moves upward as the cam shaft 653 moves, and the lower end portion of the clutch lever 630 is pushed by the relay rod 660 to move upward.
  • the clutch lever 630 rotates rearward about the support shaft 641, and the pressing portion 631 is separated from the flange portion 612 of the clutch body 610.
  • the clutch body 610 is moved rearward by the elastic force of the clutch spring 620, and the engagement flange portion 613 of the clutch body 610 is engaged with the engaged recessed portion 114 of the rotor 110.
  • the ring gear 420 rotates at the same rotational speed as the sun gear 410 and the carrier 440, and the drum shaft 300 fixed to the ring gear 420 rotates at the same rotational speed as the rotor 110. That is, in the drive unit 30, the wing shaft 200, the planetary gear mechanism 400, and the drum shaft 300 rotate integrally. Thereby, the drum 22 rotates integrally with the rotary blade 24.
  • FIG. 8 is a block diagram showing the configuration of the drum washing machine 1 of the present embodiment.
  • the drum washing machine 1 further includes a control unit 701, a storage unit 702, an operation unit 703, a water level sensor 704, a current detecting unit 705, a motor driving unit 706, a water supply driving unit 707, a drain driving unit 708, and a clutch driving unit in addition to the above configuration. 709, and a door lock device 710.
  • the operation unit 703 includes a power button 703a, a start button 703b, and a mode selection button 703c.
  • the power button 703a is a button for turning on and off the power of the drum washing machine 1.
  • the start button 703b is a button for starting the operation.
  • the mode selection button 703c is a button for selecting an arbitrary operation mode from among a plurality of operation modes of the washing operation.
  • the operation unit 703 outputs an input signal corresponding to the button operated by the user to the control unit 701.
  • the water level sensor 704 detects the water level in the outer cylinder 20, and outputs a water level detection signal corresponding to the detected water level to the control unit 701.
  • the motor drive unit 706 supplies a drive current to the drive motor 100 based on a control signal from the control unit 701.
  • the motor drive unit 706 includes a rotation sensor 706a that detects the rotational speed of the drive motor 100, an inverter circuit, and the like, so that the drive motor 100 adjusts the drive power so as to rotate at the target rotational speed set by the control unit 701.
  • the current detecting unit 705 detects a drive current supplied from the motor drive unit 706 to the drive motor 100, and outputs a detection signal corresponding to the magnitude of the drive current to the control unit 701.
  • the water supply drive unit 707 supplies a drive current to the water supply valve 51 based on a control signal from the control unit 701.
  • the drain drive unit 708 supplies a drive current to the drain valve 40 based on a control signal from the control unit 701.
  • the clutch drive 650 includes a first detection sensor 654 and a second detection sensor 655.
  • the first detecting sensor 654 detects that the driving form of the driving unit 30 is switched to the two-axis driving mode, and outputs a detection signal to the control unit 701.
  • the second detecting sensor 655 detects that the driving form of the driving unit 30 is switched to the single-axis driving mode, and outputs a detection signal to the control unit 701.
  • the clutch drive unit 709 supplies a drive current to the torque motor 651 based on a control signal output from the control unit 701 based on detection signals from the first detection sensor 654 and the second detection sensor 655.
  • the door lock device 710 locks and unlocks the door 12 based on a control signal from the control unit 701.
  • the storage unit 702 includes an EEPROM, a RAM, and the like.
  • the storage unit 702 stores a program for executing a washing operation of various washing operation modes. Further, the storage unit 702 stores various parameters and various control flags for executing these programs.
  • the control unit 701 drives the motor drive unit 706, the water supply drive unit 707, the drain drive unit 708, and the clutch drive based on the programs stored in the storage unit 702 based on the respective signals from the operation unit 703, the water level sensor 704, and the current detection unit 705.
  • the portion 709, the door lock device 710, and the like are controlled.
  • the drum washing machine 1 performs a washing operation in various operation modes based on the operation of the operation unit 703 by the user.
  • the washing process, the intermediate dehydration process, the rinsing process, and the final dehydration process are performed in order. It should be noted that depending on the operation mode, the intermediate dehydration process and the rinsing process may be performed twice or more.
  • the driving form of the driving unit 30 is switched to the two-axis driving mode.
  • Water is stored in the outer cylinder 20 until it reaches a predetermined water level at the lower edge of the inlet port 11, so that the laundry in the drum 22 is immersed in water.
  • the drive motor 100 repeats the forward rotation and the reverse rotation.
  • the drum 22 repeats the forward rotation and the reverse rotation.
  • the rotary wing 24 rotates in the opposite direction to the drum 22, reverses when the drum 22 is rotated forward, and rotates forward when the drum 22 is reversed.
  • the drum 22 is rotated by the centrifugal force of the laundry acting on the drum 22 to be smaller than the gravity, and the rotor 24 is rotated at a rotation speed faster than the rotation speed of the drum 22.
  • the laundry is sucked onto the inner circumferential surface of the drum 22 by lifting the laundry in the drum 22 by the lifting ribs 23 and then dropping it, that is, by tumbling.
  • the laundry comes into contact with the projecting portion 24a of the rotating rotor blade 24, and the laundry is either rubbed by the projecting portion 24a or agitated by the projecting portion 24a. Thereby, the laundry is washed or rinsed.
  • the rotation direction of the drum 22 and the rotary blade 24 is different, the laundry is easily twisted, and the washing effect of the laundry being expected to be squeezed can be expected.
  • the drive form of the drive unit 30 is switched to the uniaxial drive mode.
  • the drive motor 100 rotates in one-way high speed, and the drum 22 and the rotary vane 24 integrally rotate with the centrifugal force acting on the laundry in the drum 22 much larger than the rotational speed of gravity.
  • the centrifugal force By the action of the centrifugal force, the laundry is pushed onto the inner peripheral surface of the drum 22 to be dehydrated.
  • the drum 22 rotates integrally with the rotary blade 24 during dehydration, the laundry can be well dehydrated so that the laundry attached to the drum 22 is not stirred by the rotary blade 24.
  • FIG. 9 is a flowchart showing a control operation of the control unit 701 in the washing process and the rinsing process according to the present embodiment.
  • control operation of the control unit 701 of the washing process and the rinsing process will be described with reference to Fig. 9 .
  • the control portion 701 supplies water into the inside of the cylinder 20 (S101). That is, the control unit 701 controls to open the water supply valve 51 to supply water into the outer cylinder 20, and when the water level in the outer cylinder 20 reaches the predetermined water level, close the water supply valve 51 and stop the supply of water into the outer cylinder 20.
  • the control unit 701 switches the driving form of the driving unit 30 from the single-axis driving mode to the two-axis driving mode by the clutch mechanism unit 600 (S102). Then, as the reverse two-axis operation, the control unit 701 reverses the drive motor 100 after the forward rotation (S103). For example, the on-time of forward rotation and reverse rotation is set to about 10 seconds, and the off-time is set to about 1 second. Further, the drive motor 100 is rotated at a predetermined target rotational speed, for example, by rotating the drum 22 at 45 rpm and rotating the rotary blade 24 at 90 rpm.
  • the drum 22 rotates at a rotational speed at which the centrifugal force acting on the laundry in the drum 22 is less than the gravity, and the rotary vane 24 rotates in a direction opposite to the drum 22 at a higher speed than the drum 22.
  • the reverse two-axis operation corresponds to the first operation of the present invention.
  • the rotation speed of the drive motor 100 is detected by the rotation sensor 706a at the time of the forward rotation and the reverse rotation, and the control unit 701 determines whether or not the rotational speed of the drive motor 100 rises above the threshold value during forward rotation and reverse rotation based on the detection result.
  • the threshold is a rotational speed that is lower than the target rotational speed, and is set, for example, to a rotational speed at which the drive motor 100 cannot be rotated when a load that is likely to cause a malfunction such as a stalling of the drive motor 100 is applied to the rotary blade 24.
  • the control unit 701 ends the reverse biaxial operation, and opens the drain valve 40 to drain from the outer cylinder 20 ( S106). When the drainage is completed, the washing process or the rinsing process ends.
  • the wing shaft 200 is directly coupled to the rotor 110 of the drive motor 100, unlike the structure in which the pulley is interposed, for example, the release of the force by the sliding of the pulley cannot be expected, and is applied to The load of the rotary wing 24 directly acts on the drive motor 100. Therefore, there is a hidden danger that the temperature rise of the drive motor 100 becomes large or the drive motor 100 is blocked.
  • the control unit 701 switches the drive mode of the drive unit 30 from the biaxial drive mode to the clutch mechanism unit 600.
  • Single-axis drive mode S107
  • the control unit 701 causes the drive motor 100 to rotate forward and then reverse (S108).
  • the on-time of forward rotation and reverse rotation is set to about 10 seconds, and the off-time is set to about 1 second.
  • the drive motor 100 is rotated at a predetermined target rotational speed, for example, by rotating the drum 22 at 45 rpm and rotating the rotary blade 24 at 90 rpm.
  • the drum 22 is rotated by a centrifugal force at which the centrifugal force acting on the laundry in the drum 22 is smaller than the gravity, and the rotary vane 24 rotates integrally with the drum 22.
  • the rotary vane 24 is in a state of being stationary with respect to the drum 22, and therefore, a large load is not applied to the rotary vane 24. Thereby, the temperature rise and the stall of the drive motor 100 are prevented from occurring.
  • the single-axis operation corresponds to the second operation of the present invention.
  • the control unit 701 repeats the forward rotation of the drive motor 100, and the rinsing by the tumbling of the laundry continues in the drum 22.
  • the control unit 701 ends the single-axis operation, and opens the drain valve 40 to drain water from the inside of the outer cylinder 20 (S106). When the drainage is completed, the washing process or the rinsing process ends.
  • the rotation of the drive motor 100 can be transmitted to the drum 22 and the rotary wing 24 by the transmission mechanism portion T, so that the drum 22 and the rotary wing 24 are rotated in opposite rotational directions, and therefore, only the drum 22 and the rotary wing 24 are provided.
  • the rotary drive is provided with a drive motor 100.
  • the transmission mechanism portion T for rotating the drum 22 and the rotary blade 24 in the opposite rotational directions can be realized using the planetary gear mechanism 400.
  • the drum washing machine 1 not only the operation of rotating the drum 22 and the rotary blade 24 in the opposite rotational direction but also the rotation of the drum 22 can be performed by the switching by the clutch mechanism unit 600.
  • the drive motor when a large load is applied to the rotary blade 24 in the reverse two-axis operation in which the drive motor 100 is rotated in the biaxial drive mode, the drive motor is switched to the single-axis drive mode. Since the 100-rotation single-axis operation is performed, a large load is generated on the drive motor 100, and the temperature rise and the stall of the drive motor 100 are less likely to occur. In addition, the development of the entanglement of the laundry is suppressed, and the cloth damage or the like can be prevented.
  • FIG. 10 is a flowchart showing the control operation of the control unit 701 in the washing process and the rinsing process in the first modification.
  • control operation of the control unit 701 in the washing process and the rinsing process in the present modification will be described with reference to Fig. 10 .
  • the control unit 701 When the washing process or the rinsing process is started, the control unit 701 performs water supply into the outer cylinder 20 (S201). When the water supply is completed, the control unit 701 determines whether or not the load amount of the laundry in the drum 22 is equal to or greater than a predetermined amount (S202). The determination of the load of the laundry is performed before the washing process. For example, in the uniaxial driving mode, the rotation of the drum 22 is accelerated until the rotational speed at which the laundry is attached to the inner surface of the drum 22 is reached, and in this state, the drive supplied to the drive motor 100 is detected by the current detecting portion 705. Current. The larger the load, the larger the load applied to the drive motor 100 when the drum 22 rotates, and the larger the drive current. The control unit 701 determines the amount of load based on the magnitude of the drive current. Of course, the control unit 701 can determine the amount of load by other known methods.
  • the control unit 701 switches the drive mode of the drive unit 30 from the uniaxial drive mode to the two-axis drive mode by the clutch mechanism unit 600 (S203) until the operation time elapses. (S205: No), the forward rotation and the reverse rotation of the drive motor 100 are repeatedly repeated (S204). That is, the single-axis operation is not performed, and only the reverse two-axis operation is performed.
  • the on-time of forward rotation and reverse rotation is set to about 10 seconds, and the off-time is set to about 1 second.
  • the target rotational speed of the drive motor 100 is set, for example, to a rotational speed at which the drum 22 is rotated at 45 rpm and the rotary wing 24 is rotated at 90 rpm.
  • the control unit 701 ends the reverse biaxial operation, and opens the drain valve 40 to drain water from the inside of the outer cylinder 20 (S206).
  • the drainage is completed, the washing process or the rinsing process ends.
  • the control unit 701 first switches the driving form of the driving unit 30 from the uniaxial driving mode to the biaxial driving mode by the clutch mechanism unit 600 (S207).
  • the forward rotation and the reverse rotation of the drive motor 100 are performed (S208). That is, the reverse two-axis operation is performed.
  • the ON time of the forward rotation and the reverse rotation at this time is shorter than the ON time when the load amount is less than the predetermined amount, and is set to, for example, about 5 seconds.
  • the control unit 701 switches the drive mode of the drive unit 30 from the two-axis drive mode by the clutch mechanism unit 600.
  • the single-axis drive mode (S210)
  • the forward rotation and the reverse rotation of the drive motor 100 are performed (S211). That is, the single-axis operation is performed.
  • the ON time of the forward rotation and the reverse rotation is set to about 10 seconds
  • the OFF time is set to about 1 second.
  • the target rotational speed of the drive motor 100 is set, for example, to a rotational speed at which the drum 22 is rotated at 45 rpm and the rotary wing 24 is rotated at 90 rpm.
  • the reverse two-axis operation and the single-axis operation are repeated until the operation time elapses.
  • the rinsing effect by the washing of the laundry can be expected, but on the other hand, the entanglement of the laundry is likely to occur, but after the double shaft operation is continued
  • the uniaxial operation allows the laundry to be moved without being twisted, and the entanglement is easily eliminated. That is, even if the reverse biaxial operation is repeated, the winding is not easily developed. Therefore, it is possible to obtain a rinsing effect while suppressing an increase in temperature and a stall of the drive motor 100 due to winding or the like.
  • the control unit 701 ends the repetition of the reverse biaxial operation and the uniaxial operation, and opens the drain valve 40 to drain the water from the outer cylinder 20 (S206). When the drainage is completed, the washing process or the rinsing process ends.
  • the laundry when the load of the laundry is small and the temperature of the drive motor 100 is not easily increased or blocked due to winding or the like, the laundry can be greatly exhibited by performing only the reverse two-axis operation. The washing effect.
  • the single-axis operation is performed after the reverse two-axis operation, and the drive motor 100 can be suppressed. The temperature rises and stops, and the washing effect is obtained.
  • FIG. 11 is a cross-sectional view showing a configuration of a drive unit 30 according to Modification 2.
  • FIG. 12 is a view showing a configuration of a planetary gear mechanism 400 according to Modification 2.
  • FIG. 12 is a cross-sectional view taken along line B-B' of FIG. 11, and for convenience of explanation, illustrations of configurations other than the wing shaft 200, the drum shaft 300, and the planetary gear mechanism 400 are omitted.
  • the drum shaft 300 is fixed to the ring gear 420, and the carrier shaft 444, that is, the carrier 440 is coupled to the clutch body 610.
  • the carrier shaft 444 that is, the carrier 440 is coupled to the clutch body 610.
  • the structure in which the drum shaft 300 is fixed to the carrier 440 may be employed.
  • the ring gear 420 is attached with a shaft portion 422 whose tip end portion protrudes rearward from the drum shaft 300.
  • the clutch body 610 is coupled to the shaft portion 422. That is, the clutch body 610 is coupled to the ring gear 420 via the shaft portion 422.
  • the planetary gear mechanism 400 includes a planetary gear 430a composed of a first gear 431 and a second gear 432 that rotate in opposite directions. The first gear 431 meshes with the sun gear 410 and the second gear 432 meshes with the ring gear 420.
  • the support shaft 443 of the carrier 440 rotatably supports the first gear 431 and the second gear 432.
  • the planetary gear 430a rotates and revolves with the rotation of the sun gear 410, and the carrier 440 is compared with the sun gear 410.
  • the slow rotational speed reverses the rotation of the sun gear 410.
  • the drum shaft 300 fixed to the carrier 440 rotates in the opposite direction to the wing shaft 200 fixed to the sun gear 410.
  • the magnitude of the load applied to the rotor blade 24 is determined based on the rotational speed of the drive motor 100 during forward rotation and reverse rotation.
  • the load applied to the rotary wing 24 may be determined based on the magnitude of the drive current supplied to the drive motor 100 when the drive motor 100 is rotated forward or reversed.
  • the load amount of the laundry in the drum 22 is determined during the washing process and the rinsing process, and when the load amount is equal to or greater than the predetermined amount, the operation including the reverse two-axis operation and the single-axis operation is performed ( S207 to S213).
  • the operation including the reverse two-axis operation and the single-axis operation regardless of the load amount in the washing process and the rinsing process.
  • the drive motor 100 in the reverse two-axis operation in the case where the load amount is equal to or greater than a predetermined amount is caused to cause a problem such as the stall of the drive motor 100 to be less likely to occur.
  • the ON time of the rotation and the reverse rotation is shorter than the ON time of the forward rotation and the reverse rotation of the drive motor 100 in the reverse two-axis operation in the case where the load amount is less than the predetermined amount.
  • the on-time of both can also be set to be the same.
  • control operation of FIG. 9 of the above embodiment and the control operation of FIG. 10 of the above-described first modification may be performed only in any of the washing process and the rinsing process.
  • the transmission mechanism portion T is configured to rotate the drum 22 and the rotary blade 24 at different rotational speeds.
  • the transmission mechanism portion T may be configured to rotate the drum 22 and the rotary blades 24 at equal rotational speeds.
  • the drive motor 100 is an outer rotor type DC brushless motor, but another type of drive motor may be used in the drive unit 30.
  • the drum 22 is rotated about the tilt axis that is inclined with respect to the horizontal direction.
  • the drum washing machine 1 may also adopt a structure in which the drum 22 rotates around the horizontal axis.
  • drum washing machine 1 of the above embodiment does not have a drying function, but the present invention is also applicable to a drum washing and drying machine which is a drum washing machine having a drying function.

Abstract

Provided is a drum washing machine capable of preventing an increase in size and cost in a case where a structure in which a drum and a rotating body can rotate in opposite rotation directions is employed. The drum washing machine comprises: an outer cylinder (20) arranged in a housing; a drum (22) arranged in the outer cylinder (20) and rotatable about a tilting axis inclined with respect to a horizontal direction; a rotary wing (24) arranged at a rear portion of the drum (22), wherein a surface of the rotary wing (24) is provided with a protrusion (24a) in contact with the laundry; a drive motor (100) for rotating the drum (22) and the rotary wing (24); and a transmission mechanism portion (T) that transmits the rotation of the drive motor (100) to the drum (22) and the rotary wing (24) such that the drum (22) and the rotary wing (24) rotate in opposite rotational directions.

Description

滚筒洗衣机Drum washing machine 技术领域Technical field
本发明涉及一种滚筒洗衣机。该滚筒洗衣机既可以从洗涤到烘干连续地进行,也可以进行洗涤但不进行烘干。The present invention relates to a drum washing machine. The drum washing machine can be continuously performed from washing to drying, or can be washed without drying.
背景技术Background technique
以往,滚筒洗衣机使横轴型的滚筒在底部蓄有水的外筒内旋转,并通过设置在滚筒内的提升筋将洗涤物举起再落下,将洗涤物甩到滚筒的内周面上,由此来对洗涤物进行洗涤。Conventionally, a drum washing machine rotates a drum of a horizontal axis type in an outer cylinder in which water is stored at the bottom, lifts the laundry by a lifting rib provided in the drum, and then drops the laundry onto the inner circumferential surface of the drum. The laundry is thus washed.
在像这样通过提升筋来搅拌洗涤物的结构中,洗涤物彼此不易缠结或摩擦。因此,滚筒洗衣机与在洗涤脱水桶内使波轮旋转来对洗涤物进行洗涤的全自动洗衣机相比,作用于洗涤物的机械力容易变小,洗净能力容易变低。In the structure in which the laundry is stirred by the lifting ribs like this, the laundry is less entangled or rubbed with each other. Therefore, the drum washing machine is less likely to have a smaller mechanical force acting on the laundry than the fully automatic washing machine that rotates the pulsator in the washing and dewatering tub to wash the laundry, and the washing ability is likely to be low.
因此,在滚筒洗衣机中,可以采用如下结构:在滚筒的端部设置表面具有突状部的旋转体,并在洗涤、漂洗时,使滚筒和旋转体向相反的旋转方向旋转。通过这样的滚筒与旋转体的向相反旋转方向的旋转,洗涤物易于产生拧搓,由此,对洗涤物赋予搓洗效果,能提高洗涤物的洗净能力。Therefore, in the drum washing machine, it is possible to adopt a configuration in which a rotating body having a projecting portion on the surface is provided at the end portion of the drum, and the drum and the rotating body are rotated in opposite rotational directions during washing and rinsing. By rotating the drum and the rotating body in the opposite rotational directions, the laundry is likely to be twisted, thereby imparting a washing effect to the laundry and improving the washing ability of the laundry.
能采用如下结构:用于使滚筒和旋转体向相反的旋转方向旋转的驱动部例如具备滚筒用的驱动电机和旋转体用的驱动电机,将滚筒用的驱动电机的旋转传递给滚筒的旋转轴而使滚筒旋转,并将旋转体用的驱动电机的旋转传递给旋转体的旋转轴而使旋转体旋转(参照专利文献1)。The drive unit for rotating the drum and the rotator in the opposite rotation direction is provided with, for example, a drive motor for the drum and a drive motor for the rotator, and transmits the rotation of the drive motor for the drum to the rotary shaft of the drum. In the rotation of the drum, the rotation of the drive motor for the rotary body is transmitted to the rotary shaft of the rotary body to rotate the rotary body (see Patent Document 1).
然而,如上所述,在采用由不同的驱动电机使滚筒和旋转体旋转的结构的情况下,需要两个驱动电机的配置空间,设备主体的尺寸容易增大。此外,花费两个驱动电机的成本,因此容易导致制品成本上升。However, as described above, in the case of employing a structure in which the drum and the rotating body are rotated by different driving motors, the arrangement space of the two driving motors is required, and the size of the apparatus main body is easily increased. In addition, the cost of the two drive motors is costed, which tends to cause an increase in the cost of the product.
现有技术文献Prior art literature
专利文献Patent literature
专利文献1:日本特开平03-104684号公报Patent Document 1: Japanese Patent Publication No. 03-104684
发明内容Summary of the invention
发明所要解决的问题Problems to be solved by the invention
本发明是鉴于该问题完成的发明,其目的在于提供一种滚筒洗衣机,其能在采用滚筒与旋转体能向相反的旋转方向旋转的结构的情况下,抑制尺寸增大、成本上升。The present invention has been made in view of the above problems, and an object of the invention is to provide a drum washing machine capable of suppressing an increase in size and an increase in cost when a structure in which a drum and a rotating body are rotatable in opposite rotation directions is employed.
用于解决问题的方案Solution to solve the problem
本发明的主要方式的滚筒洗衣机具备:外筒,配置在机壳内;滚筒,配置在所述外筒内,并能以水平轴或相对于水平方向倾斜的倾斜轴为中心旋转;旋转体,配置于所述滚筒的后部,表面具有与洗涤物接触的突状部;驱动电机,用于使所述滚筒和所述旋转体旋转;以及传递机构部,将所述驱动电机的旋转传递给所述滚筒和所述旋转体,使得所述滚筒与所述旋转体向相反的旋转方向旋转。A drum washing machine according to a main aspect of the present invention includes: an outer cylinder disposed in the casing; a drum disposed in the outer cylinder and rotatable about a horizontal axis or an inclined axis inclined with respect to a horizontal direction; Disposed on a rear portion of the drum, the surface having a protrusion contacting the laundry; a driving motor for rotating the drum and the rotating body; and a transmission mechanism portion for transmitting the rotation of the driving motor to The drum and the rotating body rotate the drum and the rotating body in opposite rotational directions.
根据上述的结构,通过传递机构部,能以使滚筒和旋转体向相反的旋转方向旋转的方式将驱动电机的旋转传递给滚筒和旋转体,因此,为滚筒和旋转翼的旋转驱动设置一个驱动电机即可。由此,无需两个驱动电机的配置空间,并且不用花费两个驱动电机的成本,能抑制尺寸增大及成本上升。According to the above configuration, the rotation of the drive motor can be transmitted to the drum and the rotating body so that the drum and the rotating body rotate in opposite rotational directions by the transmission mechanism portion, and therefore, one drive is provided for the rotational driving of the drum and the rotary wing. The motor can be. Thereby, the arrangement space of the two drive motors is not required, and the cost of the two drive motors is not required, and the increase in size and the increase in cost can be suppressed.
在本方式的滚筒洗衣机中可以采用如下结构:所述传递机构部具备:第一旋转轴,固定于所述旋转体;第二旋转轴,固定于所述滚筒;以及行星齿轮机构,所述行星齿轮机构包括:太阳轮、包围该太阳轮的环状的齿圈、与所述太阳轮及所述齿圈啮合的多个行星轮、和可旋转地保持这些行星轮的行星架,在所述行星齿轮机构中,所述行星架及所述齿圈中的一方为输出部且另一方为固定部,所述太阳轮连接于所述第一旋转轴,所述输出部连接于所述第二旋转轴,在所述固定部被固定为不旋转的状态下当所述太阳齿轮旋转时,所述输出部隔着所述行星轮与所述太阳轮反向旋转。In the drum washing machine of the present aspect, the transmission mechanism unit may include: a first rotating shaft fixed to the rotating body; a second rotating shaft fixed to the drum; and a planetary gear mechanism, the planet The gear mechanism includes: a sun gear, an annular ring gear surrounding the sun gear, a plurality of planet gears meshing with the sun gear and the ring gear, and a planet carrier rotatably holding the planet wheels, In the planetary gear mechanism, one of the carrier and the ring gear is an output portion and the other is a fixed portion, the sun gear is coupled to the first rotating shaft, and the output portion is coupled to the second portion The rotating shaft rotates in a reverse direction with the sun gear via the planetary gear when the sun gear rotates while the fixing portion is fixed in a non-rotating state.
例如,在所述齿圈被设为所述输出部的情况下,所述行星轮可由与所述太阳轮及所述齿圈啮合的一个齿轮构成。此外,例如,在所述行星架被设为所述 输出部情况下,所述行星轮可由相互反向旋转并与所述太阳轮及所述齿圈啮合的两个齿轮构成。For example, in a case where the ring gear is set as the output portion, the planetary gear may be constituted by one gear that meshes with the sun gear and the ring gear. Further, for example, in a case where the carrier is set as the output portion, the planetary gears may be constituted by two gears that rotate in opposite directions and mesh with the sun gear and the ring gear.
根据所述的构成,能使用行星齿轮机构实现用于使滚筒和旋转体向相反的旋转方向旋转的传递机构部。According to the above configuration, the transmission mechanism portion for rotating the drum and the rotating body in the opposite rotational directions can be realized using the planetary gear mechanism.
在采用了上述结构的情况下,可以采用进一步具备离合器机构部和控制部的结构,其中,离合器机构部在第一形态与第二形态之间切换所述驱动电机的驱动形态,所述第一形态为通过使所述固定部被固定为不旋转而使所述滚筒与所述旋转体向相反的旋转方向旋转的驱动形态,所述第二形态为通过使所述固定部与所述太阳轮一体旋转而使所述滚筒与所述旋转体一体旋转的驱动形态,所述控制部控制所述驱动电机及所述离合器机构部的动作。In the case of the above configuration, the clutch mechanism portion and the control portion may be further provided, wherein the clutch mechanism portion switches the driving form of the drive motor between the first mode and the second mode, the first The driving form is a driving form in which the fixed portion is fixed so as not to rotate to rotate the drum and the rotating body in opposite rotation directions, and the second form is to pass the fixing portion and the sun gear The drive unit that rotates integrally to rotate the drum and the rotating body, the control unit controls the operation of the drive motor and the clutch mechanism unit.
根据这样的结构,通过由离合器机构部实施的切换,不仅能使滚筒洗衣机进行滚筒与旋转体向相反的旋转方向旋转的动作,还能使滚筒洗衣机进行滚筒与旋转体一体旋转的动作。According to such a configuration, by the switching by the clutch mechanism unit, not only the drum washing machine can rotate the drum and the rotating body in the opposite rotational direction, but also the drum washing machine can rotate the drum and the rotating body integrally.
进而,在采用了上述结构的情况下,可以采用所述控制部在洗涤过程和/或漂洗过程中进行如下运转的结构:第一运转,以所述第一形态使所述驱动电机旋转,并以使洗涤物翻滚的方式使所述滚筒旋转且使所述旋转体与所述滚筒反向旋转;第二运转,当所述第一运转中施加于所述旋转体的负荷的大小超过规定的大小时,从所述第一形态切换为所述第二形态来使所述驱动电机旋转,并以使洗涤物翻滚的方式使所述滚筒旋转且使所述旋转体与所述滚筒一体旋转。Further, in the case where the above configuration is employed, the control unit may be configured to perform the following operation during the washing process and/or the rinsing process: the first operation, the driving motor is rotated in the first form, and Rotating the drum and rotating the rotating body in the opposite direction to rotate the drum in a manner of rolling the laundry; in the second operation, when the magnitude of the load applied to the rotating body in the first operation exceeds a predetermined value In the large hour, the driving motor is rotated by switching from the first mode to the second mode, and the drum is rotated to rotate the laundry so that the rotating body and the drum are integrally rotated.
根据这样的结构,在使滚筒和旋转体向相反的旋转方向旋转的第一运转中,能期待由洗涤物被拧搓而带来的搓洗效果,能期待洗净能力的提高。虽然在另一面,第一运转容易产生洗涤物的缠绕,但在第一运转中旋转体被施加了大负荷的情况下,会切换为使滚筒和旋转体一体旋转的第二运转,因此,可抑制驱动电机产生大的负荷,不容易产生驱动电机的温度上升、堵转。According to such a configuration, in the first operation of rotating the drum and the rotating body in the opposite rotational directions, the washing effect by the washing of the laundry can be expected, and the cleaning ability can be expected to be improved. On the other hand, the first operation tends to cause entanglement of the laundry, but in the case where the rotating body is subjected to a large load in the first operation, the second operation in which the drum and the rotating body are integrally rotated is switched, and therefore, It is suppressed that the drive motor generates a large load, and it is not easy to cause the temperature rise and stall of the drive motor.
进而,在采用了上述结构的情况下,可以采用如下结构:所述控制部在洗涤过程和/或漂洗过程中,在进行第一运转之后进行第二运转,其中,所述第一运转是以所述第一形态使所述驱动电机旋转,并以使洗涤物翻滚的方式使所述滚筒旋转且使所述旋转体与所述滚筒反向旋转的运转;所述第二运转是从所述 第一形态切换为所述第二形态来使所述驱动电机旋转,并以使洗涤物翻滚的方式使所述滚筒旋转且使所述旋转体与所述滚筒一体旋转的运转。Further, in the case where the above configuration is employed, a configuration may be employed in which the control unit performs the second operation after performing the first operation in the washing process and/or the rinsing process, wherein the first operation is The first mode rotates the drive motor and rotates the drum in a manner of tumbling the laundry and reversely rotates the rotating body with the drum; the second operation is from the The first mode is switched to the second mode to rotate the drive motor, and to rotate the drum so that the laundry rotates integrally with the drum.
根据这样的结构,虽然第一运转可期待因洗涤物被拧搓而带来的搓洗效果的另一面是容易产生洗涤物的布缠绕,但通过利用继第一运转之后进行的第二运转使洗涤物不被拧搓地移动,易于消除缠绕。因此,能在抑制因缠绕等而引起的驱动电机的温度上升、堵转的同时,获得搓洗效果。According to such a configuration, the other surface of the first operation in which the washing effect by the laundry is expected to be smashed is that the cloth entanglement of the laundry is likely to occur, but the washing is performed by the second operation performed after the first operation. The object is not twisted and moved, and it is easy to eliminate the entanglement. Therefore, the rinsing effect can be obtained while suppressing the temperature rise and the stall of the drive motor due to winding or the like.
进而,在采用了上述结构的情况下,可以采用如下结构:在所述滚筒内的洗涤物的负荷量为规定量以上的情况下,所述控制部在进行所述第一运转之后进行所述第二运转,并在所述滚筒内的洗涤物的负荷量小于规定量的情况下,只进行所述第一运转而不进行所述第二运转。Furthermore, when the above-described configuration is adopted, when the load amount of the laundry in the drum is equal to or greater than a predetermined amount, the control unit performs the first operation after the first operation. In the second operation, when the load amount of the laundry in the drum is less than a predetermined amount, only the first operation is performed without performing the second operation.
根据这样的结构,在洗涤物的负荷量少而不容易发生因缠绕等而产生的驱动电机的温度上升、堵转的情况下,通过仅进行第一运转,能大大发挥洗涤物的搓洗效果。According to such a configuration, when the load of the laundry is small and the temperature of the drive motor caused by the winding or the like is likely to rise or block, the first operation is performed, and the washing effect of the laundry can be greatly exhibited.
发明效果Effect of the invention
根据本发明,能提供一种滚筒洗衣机,其能在采用滚筒与旋转体能向相反的旋转方向旋转的结构的情况下,抑制尺寸增大、成本上升。According to the present invention, it is possible to provide a drum washing machine capable of suppressing an increase in size and an increase in cost in a case where a structure in which a drum and a rotating body are rotatable in opposite rotation directions is employed.
本发明的效果以及意义可通过以下所示的实施方式的说明来进一步明确。但是,以下的实施方式只是实施本发明时的一个例示,本发明不受以下的实施方式所记载的内容的任何限制。The effects and significance of the present invention will be further clarified by the description of the embodiments shown below. However, the following embodiments are merely illustrative of the embodiments of the present invention, and the present invention is not limited by the contents described in the following embodiments.
附图说明DRAWINGS
图1为表示实施方式的滚筒洗衣机的结构的侧剖图。Fig. 1 is a side cross-sectional view showing the structure of a drum washing machine of an embodiment.
图2为表示实施方式的驱动部的结构的剖面图。Fig. 2 is a cross-sectional view showing a configuration of a driving unit according to an embodiment.
图3为表示实施方式的驱动部的结构的剖面图。3 is a cross-sectional view showing the configuration of a drive unit of the embodiment.
图4为表示实施方式的驱动电机的转子的结构的转子主视图。4 is a front view of a rotor showing a configuration of a rotor of a drive motor according to an embodiment.
图5为表示实施方式的行星齿轮机构的结构的图。Fig. 5 is a view showing a configuration of a planetary gear mechanism according to an embodiment;
图6为实施方式的轴承单元的后部的放大立体图。Fig. 6 is an enlarged perspective view of a rear portion of the bearing unit of the embodiment.
图7的(a)、(b)及(c)为表示实施方式的离合器体的结构的图。(a), (b), and (c) of FIG. 7 are views showing a configuration of a clutch body according to an embodiment.
图8为表示实施方式的滚筒洗衣机的结构的框图。Fig. 8 is a block diagram showing the configuration of a drum washing machine according to an embodiment.
图9为表示实施方式的洗涤过程及漂洗过程中控制部的控制动作的流程图。Fig. 9 is a flow chart showing the control operation of the control unit in the washing process and the rinsing process of the embodiment.
图10为表示变更例1的洗涤过程及漂洗过程中控制部的控制动作的流程图。Fig. 10 is a flow chart showing the control operation of the control unit in the washing process and the rinsing process in the first modification.
图11为表示变更例2的驱动部的结构的剖面图。FIG. 11 is a cross-sectional view showing a configuration of a drive unit according to a second modification.
图12为表示变更例2的行星齿轮机构的结构的图。FIG. 12 is a view showing a configuration of a planetary gear mechanism according to a second modification.
附图标记说明Description of the reference numerals
10:机壳;20:外筒;22:滚筒;24:旋转翼(旋转体);24a:突状部;30:驱动部;100:驱动电机;200:翼轴(第一旋转轴);300:滚筒轴(第二旋转轴);400:行星齿轮机构;410:太阳轮;420:齿圈;430:行星轮;440:行星架;600:离合器机构部;701:控制部;T:传递机构部。10: casing; 20: outer cylinder; 22: drum; 24: rotating wing (rotating body); 24a: protruding portion; 30: driving portion; 100: driving motor; 200: wing shaft (first rotating shaft); 300: drum shaft (second rotating shaft); 400: planetary gear mechanism; 410: sun gear; 420: ring gear; 430: planetary gear; 440: planet carrier; 600: clutch mechanism portion; 701: control portion; T: Delivery agency department.
具体实施方式Detailed ways
以下,参照附图对作为本发明的滚筒洗衣机的一实施方式的不具有烘干功能的滚筒洗衣机进行说明。Hereinafter, a drum washing machine which does not have a drying function as an embodiment of the drum washing machine of the present invention will be described with reference to the drawings.
图1为表示本实施方式的滚筒洗衣机1的结构的侧剖图。FIG. 1 is a side cross-sectional view showing a configuration of a drum washing machine 1 of the present embodiment.
滚筒洗衣机1具备构成外观的机壳10。机壳10的前表面10a从中央部倾斜到上部,在倾斜的面上形成有洗涤物的投入口11。投入口11由开闭自如的门12覆盖。The drum washing machine 1 is provided with a casing 10 that constitutes an appearance. The front surface 10a of the casing 10 is inclined from the center portion to the upper portion, and the laundry inlet 11 is formed on the inclined surface. The inlet 11 is covered by a door 12 that is freely openable and closable.
在机壳10内,外筒20由多个减振器21弹性地支承。滚筒22旋转自如地配置于外筒20内。外筒20及滚筒22以后表面侧变低的方式相对于水平方向倾斜。由此,滚筒22以相对于水平方向倾斜的倾斜轴为中心旋转。外筒20及滚筒22的倾斜角度可设为10~20度左右。外筒20的前表面的开口部20a及滚筒 22的前表面的开口部22a与投入口11对置,并与投入口11一起由门12封闭。在滚筒22的内周壁形成有许多脱水孔22b。而且,在滚筒22的内周面,三个提升筋23沿周向以大致相等的间隔设置。In the casing 10, the outer cylinder 20 is elastically supported by a plurality of dampers 21. The drum 22 is rotatably disposed in the outer cylinder 20. The outer cylinder 20 and the drum 22 are inclined in a horizontal direction with respect to the horizontal direction. Thereby, the drum 22 rotates centering on the inclination axis inclined with respect to the horizontal direction. The inclination angle of the outer cylinder 20 and the drum 22 can be set to about 10 to 20 degrees. The opening 20a of the front surface of the outer cylinder 20 and the opening 22a of the front surface of the drum 22 face the input port 11, and are closed by the door 12 together with the input port 11. A plurality of dehydration holes 22b are formed in the inner peripheral wall of the drum 22. Further, on the inner circumferential surface of the drum 22, the three lifting ribs 23 are disposed at substantially equal intervals in the circumferential direction.
在滚筒22的后部,旋转自如地配置有旋转翼24。旋转翼24具有近似圆盘形状。在旋转翼24的表面形成有从中央部呈放射状延伸的多个突状部24a。旋转翼24与滚筒22同轴旋转。需要说明的是,旋转翼24相当于本发明的旋转体。A rotary blade 24 is rotatably disposed at a rear portion of the drum 22. The rotary wing 24 has an approximately disc shape. A plurality of projecting portions 24a radially extending from the center portion are formed on the surface of the rotor blade 24. The rotary wing 24 rotates coaxially with the drum 22. It should be noted that the rotor blade 24 corresponds to the rotating body of the present invention.
在外筒20的后方配置有产生驱动滚筒22及旋转翼24的转矩的驱动部30。驱动部30在洗涤过程及漂洗过程时使滚筒22及旋转翼24向相反的旋转方向以不同的旋转速度旋转。具体而言,驱动部30以使施加于滚筒22内的洗涤物的离心力小于重力的旋转速度使滚筒22旋转,并使旋转翼24以比滚筒22的旋转速度快的旋转速度向与滚筒22的旋转方向相反的旋转方向旋转。另一方面,驱动部30在脱水过程时以使施加于滚筒22内的洗涤物的离心力远大于重力的旋转速度使滚筒22及旋转翼24一体旋转。驱动部30的详细结构之后进行说明。A drive unit 30 that generates torque for driving the drum 22 and the rotor blades 24 is disposed behind the outer cylinder 20. The driving unit 30 rotates the drum 22 and the rotary blades 24 at different rotational speeds in opposite rotational directions during the washing process and the rinsing process. Specifically, the driving unit 30 rotates the drum 22 such that the centrifugal force of the laundry applied to the drum 22 is smaller than the gravity, and causes the rotor 24 to rotate toward the drum 22 at a rotational speed faster than the rotational speed of the drum 22 . Rotation in the direction of rotation in the opposite direction of rotation. On the other hand, the driving unit 30 rotates the drum 22 and the rotary vane 24 integrally during the spin-drying process so that the centrifugal force of the laundry applied to the drum 22 is much larger than the rotational speed of gravity. The detailed structure of the drive unit 30 will be described later.
在外筒20的底部形成有排水口部20b。在排水口部20b设有排水阀40。排水阀40与排水软管41连接。当排水阀40打开时,蓄于外筒20内的水通过排水软管41向洗衣机外排出。A drain port portion 20b is formed at the bottom of the outer cylinder 20. A drain valve 40 is provided in the drain port portion 20b. The drain valve 40 is connected to the drain hose 41. When the drain valve 40 is opened, the water stored in the outer cylinder 20 is discharged to the outside of the washing machine through the drain hose 41.
在机壳10内的前方上部配置有洗涤剂盒50。在洗涤剂盒50中,以从前方抽出自如的方式收容有收容洗涤剂的洗涤剂容器50a。洗涤剂盒50通过供水软管52连接于配置在机壳10内的后方上部的供水阀51。此外,洗涤剂盒50通过注水管53连接于外筒20的上部。当供水阀51打开时,自来水从水龙头通过供水软管52、洗涤剂盒50及注水管53供给至外筒20内。此时,收容于洗涤剂容器50a的洗涤剂被水冲走而供给至外筒20内。A detergent box 50 is disposed in the front upper portion of the casing 10. In the detergent box 50, the detergent container 50a which accommodates a detergent is accommodated so that it can extract freely from the front. The detergent box 50 is connected to a water supply valve 51 disposed at a rear upper portion in the casing 10 via a water supply hose 52. Further, the detergent box 50 is connected to the upper portion of the outer cylinder 20 through a water injection pipe 53. When the water supply valve 51 is opened, tap water is supplied from the faucet into the outer cylinder 20 through the water supply hose 52, the detergent box 50, and the water injection pipe 53. At this time, the detergent contained in the detergent container 50a is washed away by water and supplied into the outer cylinder 20.
接着,对驱动部30的结构进行详细说明。Next, the configuration of the drive unit 30 will be described in detail.
图2及图3是表示本实施方式的驱动部30的结构的剖面图。图2表示驱动部30的驱动形态切换为双轴驱动形态的状态,图3表示驱动部30的驱动形态切换为单轴驱动形态的状态。2 and 3 are cross-sectional views showing the configuration of the drive unit 30 of the present embodiment. FIG. 2 shows a state in which the driving form of the driving unit 30 is switched to the two-axis driving mode, and FIG. 3 shows a state in which the driving form of the driving unit 30 is switched to the single-axis driving mode.
驱动部30包括:驱动电机100、翼轴200、滚筒轴300、行星齿轮机构400、轴承单元500、以及离合器机构部600。驱动部30中,翼轴200、滚筒轴300以 及行星齿轮机构400作为将驱动电机100的旋转传递给滚筒22和旋转翼24以使滚筒22和旋转翼24向相反的旋转方向旋转的传递机构部T发挥功能。需要说明的是,翼轴200相当于本发明的第一旋转轴,滚筒轴300相当于本发明的第二旋转轴。The drive unit 30 includes a drive motor 100, a wing shaft 200, a drum shaft 300, a planetary gear mechanism 400, a bearing unit 500, and a clutch mechanism unit 600. In the drive unit 30, the wing shaft 200, the drum shaft 300, and the planetary gear mechanism 400 serve as a transmission mechanism that transmits the rotation of the drive motor 100 to the drum 22 and the rotary vane 24 to rotate the drum 22 and the rotary vane 24 in opposite rotational directions. T functions. It should be noted that the wing shaft 200 corresponds to the first rotating shaft of the present invention, and the drum shaft 300 corresponds to the second rotating shaft of the present invention.
驱动电机100产生用于驱动旋转翼24及滚筒22的转矩。翼轴200通过驱动电机100的转矩进行旋转,并将该旋转传递给旋转翼24。行星齿轮机构400将翼轴200的旋转即驱动电机100的转子110的旋转减速后传递给滚筒轴300。此外,行星齿轮机构400进行使滚筒轴300的旋转方向与翼轴200的旋转方向呈相反方向的旋转传递。滚筒轴300以通过行星齿轮机构400进行了减速的旋转速度,与翼轴200同轴地与翼轴200反向旋转,并将该旋转传递给滚筒22。轴承单元500旋转自如地支承翼轴200及滚筒轴300。离合器机构部600在双轴驱动形态与单轴驱动形态之间切换驱动部30的驱动形态,其中,双轴驱动形态为能使旋转翼24即翼轴200以与驱动电机100的旋转速度相等的旋转速度旋转并使滚筒22即滚筒轴300以通过行星齿轮机构400进行了减速的旋转速度与翼轴200反向旋转的驱动形态,单轴驱动形态为使旋转翼24及滚筒22即翼轴200、滚筒轴300及行星齿轮机构400以与驱动电机100相等的旋转速度一体旋转的驱动形态。需要说明的是,双轴驱动形态相当于本发明的第一形态,单轴驱动形态相当于本发明的第二形态。The drive motor 100 generates torque for driving the rotary wing 24 and the drum 22. The wing shaft 200 is rotated by the torque of the drive motor 100 and transmitted to the rotary wing 24. The planetary gear mechanism 400 transmits the rotation of the wing shaft 200, that is, the rotation of the rotor 110 of the drive motor 100, to the drum shaft 300. Further, the planetary gear mechanism 400 performs rotation transmission in a direction in which the rotation direction of the drum shaft 300 is opposite to the rotation direction of the blade shaft 200. The drum shaft 300 rotates in the opposite direction to the wing shaft 200 coaxially with the wing shaft 200 at a rotational speed that is decelerated by the planetary gear mechanism 400, and transmits the rotation to the drum 22. The bearing unit 500 rotatably supports the wing shaft 200 and the drum shaft 300. The clutch mechanism unit 600 switches the driving form of the driving unit 30 between the two-axis driving mode and the single-axis driving mode. The two-axis driving mode is such that the rotating blade 24, that is, the wing shaft 200 is equal to the rotational speed of the driving motor 100. The rotational speed rotates and the drum 22, that is, the drum shaft 300, rotates at a rotational speed that is decelerated by the planetary gear mechanism 400, and the blade shaft 200 rotates in the opposite direction. The uniaxial drive mode is such that the rotor blade 24 and the drum 22, that is, the wing shaft 200. The drum shaft 300 and the planetary gear mechanism 400 are driven in a form that rotates integrally with the rotational speed of the drive motor 100. It should be noted that the biaxial driving form corresponds to the first aspect of the present invention, and the uniaxial driving form corresponds to the second aspect of the present invention.
驱动电机100为外转子型的DC无刷电机,包括转子110和定子120。转子110形成为有底的圆筒状,其内周面遍及整周地配置有永磁铁111。The drive motor 100 is an outer rotor type DC brushless motor including a rotor 110 and a stator 120. The rotor 110 is formed in a bottomed cylindrical shape, and a permanent magnet 111 is disposed on the inner circumferential surface thereof over the entire circumference.
图4为表示本实施方式的驱动电机100的转子110的结构的转子110的主视图。FIG. 4 is a front view showing the rotor 110 of the configuration of the rotor 110 of the drive motor 100 according to the present embodiment.
如图4所示,在转子110的中央部形成有圆形的轴套部112。在轴套部112形成有用于固定翼轴200的轴套孔113,并且在轴套孔113的外周形成有环状的被卡合凹部114。被卡合凹部114的外周部遍及整周地具有凹凸部114a。As shown in FIG. 4, a circular boss portion 112 is formed at a central portion of the rotor 110. A boss hole 113 for fixing the wing shaft 200 is formed in the boss portion 112, and an annular engaged recess 114 is formed on the outer circumference of the boss hole 113. The outer peripheral portion of the engaged recessed portion 114 has the uneven portion 114a over the entire circumference.
回到图2及图3,定子120在外周部具有绕组121。当从后述的电机驱动部向定子120的绕组121提供驱动电流时,转子110旋转。Returning to FIGS. 2 and 3, the stator 120 has a winding 121 at the outer peripheral portion. When a drive current is supplied from the motor drive portion to be described later to the winding 121 of the stator 120, the rotor 110 rotates.
滚筒轴300具有中空形状,并内包翼轴200和行星齿轮机构400。滚筒轴 300的中央部向外侧鼓出,该鼓出的部位成为行星齿轮机构400的收容部300a。The drum shaft 300 has a hollow shape and encloses the wing shaft 200 and the planetary gear mechanism 400. The central portion of the drum shaft 300 is bulged outward, and the bulged portion serves as the accommodating portion 300a of the planetary gear mechanism 400.
行星齿轮机构400包括:太阳轮410、包围太阳轮410的环状的齿圈420、夹装在太阳轮410与齿圈420之间的四个行星轮430、以及可旋转地保持这些行星轮430的行星架440。The planetary gear mechanism 400 includes a sun gear 410, an annular ring gear 420 surrounding the sun gear 410, four planetary gears 430 interposed between the sun gear 410 and the ring gear 420, and rotatably holding the planetary gears 430 Planet carrier 440.
图5为表示本实施方式的行星齿轮机构400的结构的图。图5为图2的A-A′剖面图,为了便于说明,省略了翼轴200、滚筒轴300及行星齿轮机构400以外的结构的图示。FIG. 5 is a view showing a configuration of the planetary gear mechanism 400 of the present embodiment. Fig. 5 is a cross-sectional view taken along line A-A' of Fig. 2, and for convenience of explanation, illustrations of configurations other than the wing shaft 200, the drum shaft 300, and the planetary gear mechanism 400 are omitted.
太阳轮410由金属形成,并固定于翼轴200的中间部位。齿圈420由树脂形成。如图5所示,在齿圈420的外周面,在多个部位形成有沿前后方向延伸的键部421,在滚筒轴300的内周面形成有与键部421对应的键槽部301。通过使键部421与键槽部301卡合,滚筒轴300与齿圈420在周向上被固定。各行星轮430由树脂形成,并与太阳轮410及齿圈420啮合。The sun gear 410 is formed of metal and is fixed to an intermediate portion of the wing shaft 200. The ring gear 420 is formed of a resin. As shown in FIG. 5, a key portion 421 extending in the front-rear direction is formed on a plurality of locations on the outer circumferential surface of the ring gear 420, and a key groove portion 301 corresponding to the key portion 421 is formed on the inner circumferential surface of the drum shaft 300. By engaging the key portion 421 with the key groove portion 301, the drum shaft 300 and the ring gear 420 are fixed in the circumferential direction. Each of the planet gears 430 is formed of a resin and meshes with the sun gear 410 and the ring gear 420.
行星架440包括前架441、后架442、四个支承轴443、以及架轴444。前架441及后架442具有圆板状,并从两侧夹持四个行星轮430。在前架441与后架442之间架设有四个支承轴443,各行星轮430旋转自如地安装于各支承轴443。架轴444与后架442一体形成,并从后架442的背面向后方延伸。架轴444与滚筒轴300同轴,内部为了供翼轴200插入而形成为中空。The planet carrier 440 includes a front frame 441, a rear frame 442, four support shafts 443, and a frame shaft 444. The front frame 441 and the rear frame 442 have a disk shape and sandwich four planetary wheels 430 from both sides. Four support shafts 443 are stretched between the front frame 441 and the rear frame 442, and the planetary gears 430 are rotatably attached to the respective support shafts 443. The frame shaft 444 is integrally formed with the rear frame 442 and extends rearward from the rear surface of the rear frame 442. The frame shaft 444 is coaxial with the drum shaft 300, and the inside is formed to be hollow for the insertion of the wing shaft 200.
回到图2及图3,在轴承单元500,在中央部设有圆筒状的轴承部510。在轴承部510的内部,在前部及后部设有滚动轴承511、512,在前端部设有机械密封件513。滚筒轴300的外周面由滚动轴承511、512承接,在轴承部510内顺畅地旋转。此外,通过机械密封件513,防止水进入轴承部510与滚筒轴300之间。Referring back to FIGS. 2 and 3, in the bearing unit 500, a cylindrical bearing portion 510 is provided at the center portion. Inside the bearing portion 510, rolling bearings 511 and 512 are provided at the front and rear portions, and a mechanical seal 513 is provided at the front end portion. The outer peripheral surface of the drum shaft 300 is received by the rolling bearings 511 and 512, and smoothly rotates in the bearing portion 510. Further, water is prevented from entering between the bearing portion 510 and the drum shaft 300 by the mechanical seal 513.
图6为本实施方式的轴承单元500的后部的放大立体图。如图6所示,在轴承部510的后端部,在内表面遍及整周地形成有花键514。Fig. 6 is an enlarged perspective view of the rear portion of the bearing unit 500 of the embodiment. As shown in FIG. 6, at the rear end portion of the bearing portion 510, a spline 514 is formed on the inner surface over the entire circumference.
在轴承单元500,在轴承部510的周围形成有固定凸缘部520。在固定凸缘部520的下端部形成有安装凸台521。In the bearing unit 500, a fixing flange portion 520 is formed around the bearing portion 510. A mounting boss 521 is formed at a lower end portion of the fixing flange portion 520.
轴承单元500在固定凸缘部520处通过螺钉紧固等固定方法固定于外筒20的后表面。在驱动部30安装于外筒20的状态下,翼轴200及滚筒轴300面朝 外筒20的内部。滚筒22固定于滚筒轴300,旋转翼24固定于翼轴200。翼轴200的后端部从架轴444向后方突出,并固定于转子110的轴套孔113。The bearing unit 500 is fixed to the rear surface of the outer cylinder 20 by a fixing method such as screw fastening at the fixing flange portion 520. In a state where the driving unit 30 is attached to the outer tube 20, the wing shaft 200 and the drum shaft 300 face the inside of the outer tube 20. The drum 22 is fixed to the drum shaft 300, and the rotary wing 24 is fixed to the wing shaft 200. The rear end portion of the wing shaft 200 protrudes rearward from the frame shaft 444 and is fixed to the boss hole 113 of the rotor 110.
离合器机构部600包括:离合器体610、离合器弹簧620、离合器杆630、杆支承部640、离合器驱动装置650、中继棒660、以及安装板670。The clutch mechanism portion 600 includes a clutch body 610, a clutch spring 620, a clutch lever 630, a lever support portion 640, a clutch driving device 650, a relay bar 660, and a mounting plate 670.
图7的(a)、(b)及(c)为表示本实施方式的离合器体610的结构的图,分别为离合器体610的主视图、右视图及后视图。(a), (b), and (c) of FIG. 7 are views showing a configuration of a clutch body 610 according to the present embodiment, and are a front view, a right side view, and a rear view of the clutch body 610, respectively.
如图7的(a)、(b)及(c)所示,离合器体610具有近似圆盘形状。在离合器体610的前端部,在外周面形成有环状的花键611。花键611形成为与轴承单元500的花键514卡合。此外,在离合器体610的外周面,在花键611的后方形成有凸缘部612。而且,在离合器体610,在后端部形成有环状的卡合凸缘部613。卡合凸缘部613具有与转子110的被卡合凹部114相同的形状,并在外周部遍及整周地具有凹凸部613a。当卡合凸缘部613插入被卡合凹部114时,凹凸部613a、114a彼此卡合。As shown in (a), (b) and (c) of Fig. 7, the clutch body 610 has an approximately disk shape. At the front end portion of the clutch body 610, an annular spline 611 is formed on the outer peripheral surface. The spline 611 is formed to engage with the spline 514 of the bearing unit 500. Further, a flange portion 612 is formed on the outer circumferential surface of the clutch body 610 behind the spline 611. Further, in the clutch body 610, an annular engagement flange portion 613 is formed at the rear end portion. The engagement flange portion 613 has the same shape as the engaged recessed portion 114 of the rotor 110, and has an uneven portion 613a over the entire circumference of the outer peripheral portion. When the engagement flange portion 613 is inserted into the engaged recessed portion 114, the uneven portions 613a and 114a are engaged with each other.
在离合器体610的轴孔614中插入有架轴444。形成于轴孔614的内周面的花键614a与形成于架轴444的外周面的花键444a卡合。由此,离合器体610呈相对于架轴444向前后方向移动被允许,且沿周向的转动受限制的状态。A frame shaft 444 is inserted into the shaft hole 614 of the clutch body 610. The spline 614a formed on the inner circumferential surface of the shaft hole 614 is engaged with the spline 444a formed on the outer circumferential surface of the frame shaft 444. Thereby, the clutch body 610 is allowed to move in the forward and backward directions with respect to the frame shaft 444, and the rotation in the circumferential direction is restricted.
在离合器体610,在轴孔614的外侧形成有环状的收容槽615,在该收容槽615中收容有离合器弹簧620。离合器弹簧620的一端与轴承部510的后端部相接,另一端与收容槽615的底面相接。In the clutch body 610, an annular receiving groove 615 is formed outside the shaft hole 614, and a clutch spring 620 is housed in the receiving groove 615. One end of the clutch spring 620 is in contact with the rear end portion of the bearing portion 510, and the other end is in contact with the bottom surface of the receiving groove 615.
回到图2及图3,在离合器杆630的上端部形成有推压部631,所述推压部631与离合器体610的凸缘部612的后表面接触,并将凸缘部612向前方推压。离合器杆630由设于杆支承部640的支承轴641转动自如地支承。在离合器杆630的下端部形成有安装轴632。Referring back to FIGS. 2 and 3, a pressing portion 631 is formed at the upper end portion of the clutch lever 630, and the pressing portion 631 is in contact with the rear surface of the flange portion 612 of the clutch body 610, and the flange portion 612 is forward. Push. The clutch lever 630 is rotatably supported by a support shaft 641 provided on the lever support portion 640. A mounting shaft 632 is formed at a lower end portion of the clutch lever 630.
离合器驱动装置650配置在离合器杆630的下方。离合器驱动装置650包括力矩电机651、和通过力矩电机651的转矩而绕水平轴旋转的圆盘状的凸轮652。在凸轮652的上表面,在外周部设有凸轮轴653。凸轮652的旋转中心与离合器杆630的安装轴632的中心在前后方向上一致。The clutch driving device 650 is disposed below the clutch lever 630. The clutch driving device 650 includes a torque motor 651 and a disk-shaped cam 652 that rotates about a horizontal axis by the torque of the torque motor 651. On the upper surface of the cam 652, a cam shaft 653 is provided on the outer peripheral portion. The center of rotation of the cam 652 coincides with the center of the mounting shaft 632 of the clutch lever 630 in the front-rear direction.
中继棒660沿上下方向延伸,连结离合器杆630和凸轮652。中继棒660的 上端部装配于离合器杆630的安装轴632,下端部装配于凸轮652的凸轮轴653。在中继棒660,在中间位置一体形成有弹簧661。弹簧661为拉伸弹簧。The relay bar 660 extends in the up and down direction and connects the clutch lever 630 and the cam 652. The upper end portion of the relay bar 660 is fitted to the mounting shaft 632 of the clutch lever 630, and the lower end portion is fitted to the cam shaft 653 of the cam 652. In the relay bar 660, a spring 661 is integrally formed at an intermediate position. The spring 661 is a tension spring.
杆支承部640及离合器驱动装置650通过螺钉紧固等固定方法固定于安装板670。安装板670通过螺钉固定于轴承单元500的安装凸台521。The rod support portion 640 and the clutch drive device 650 are fixed to the mounting plate 670 by a fixing method such as screw fastening. The mounting plate 670 is fixed to the mounting boss 521 of the bearing unit 500 by screws.
在驱动部30的驱动形态从单轴驱动形态切换为双轴驱动形态情况下,如图2所示,通过力矩电机651以使凸轮轴653位于最下方的方式使凸轮652旋转。随着凸轮652旋转,离合器杆630的下端部被中继棒660拉向下方。离合器杆630以支承轴641为中心向前方旋转,推压部631将离合器体610向前方推压。离合器体610抵抗离合器弹簧620的弹力而向前方移动,离合器体610的花键611与轴承单元500的花键514卡合。When the driving form of the driving unit 30 is switched from the single-axis driving mode to the two-axis driving mode, as shown in FIG. 2, the cam 652 is rotated by the torque motor 651 such that the cam shaft 653 is positioned at the lowest position. As the cam 652 rotates, the lower end portion of the clutch lever 630 is pulled downward by the relay bar 660. The clutch lever 630 rotates forward around the support shaft 641, and the pressing portion 631 presses the clutch body 610 forward. The clutch body 610 moves forward against the elastic force of the clutch spring 620, and the splines 611 of the clutch body 610 are engaged with the splines 514 of the bearing unit 500.
在离合器体610中,当凸轮轴653移动至中间的规定位置时,花键611到达与花键514卡合的位置。此时,中继棒660的弹簧661处于自然长度的状态。离合器体610不会移动至超过该卡合位置,因此,当凸轮轴653从规定位置移动至最下方的位置时,如图2所示,弹簧661伸长至下方。于是,离合器杆630由于被弹簧661拉拽而向前方转动,因此从推压部631对处于卡合位置的离合器体610施加推压力。由此,能使花键611与花键514牢固地卡合。In the clutch body 610, when the cam shaft 653 is moved to a predetermined position in the middle, the spline 611 reaches a position where it engages with the spline 514. At this time, the spring 661 of the relay bar 660 is in a state of natural length. The clutch body 610 does not move beyond the engagement position, and therefore, when the cam shaft 653 is moved from the predetermined position to the lowest position, as shown in FIG. 2, the spring 661 is extended downward. Then, the clutch lever 630 is rotated forward by the spring 661, and therefore the pressing force is applied from the pressing portion 631 to the clutch body 610 at the engagement position. Thereby, the spline 611 and the spline 514 can be firmly engaged.
当花键611与花键514卡合时,离合器体610相对于轴承单元500向周向的转动受到限制,而成为无法转动的状态,因此,行星齿轮机构400的架轴444即行星架440被固定为无法旋转的状态。在这样的状态下,当转子110旋转时,翼轴200以与转子110的旋转速度相等的旋转速度旋转,连结于翼轴200的旋转翼24也以与转子110的旋转速度相等的旋转速度旋转。伴随着翼轴200的旋转,在行星齿轮机构400中,太阳轮410旋转。如上所述,行星架440处于被固定的状态,因此,行星轮430仅随着太阳轮410的旋转进行自转而不能公转。行星轮430与太阳轮410反向旋转,齿圈420与太阳轮410反向旋转(参照图5)。由此,固定于齿圈420的滚筒轴300向与翼轴200相反的方向以比翼轴200慢的旋转速度旋转,固定于滚筒轴300的滚筒22以比旋转翼24慢的旋转速度向与旋转翼24相反的方向旋转。换言之,旋转翼24以比滚筒22快的旋转速度向与滚筒22相反的方向旋转。When the spline 611 is engaged with the spline 514, the rotation of the clutch body 610 with respect to the bearing unit 500 in the circumferential direction is restricted, and the rotation is impossible. Therefore, the frame shaft 444 of the planetary gear mechanism 400, that is, the carrier 440 is Fixed to a state that cannot be rotated. In such a state, when the rotor 110 rotates, the wing shaft 200 rotates at a rotational speed equal to the rotational speed of the rotor 110, and the rotary wing 24 coupled to the wing shaft 200 also rotates at a rotational speed equal to the rotational speed of the rotor 110. . With the rotation of the wing shaft 200, in the planetary gear mechanism 400, the sun gear 410 rotates. As described above, the carrier 440 is in a fixed state, and therefore, the planetary gear 430 rotates only with the rotation of the sun gear 410 and cannot revolve. The planetary gear 430 rotates in the opposite direction to the sun gear 410, and the ring gear 420 rotates in the opposite direction to the sun gear 410 (refer to FIG. 5). Thereby, the drum shaft 300 fixed to the ring gear 420 rotates at a rotational speed slower than the wing shaft 200 in a direction opposite to the wing shaft 200, and the drum 22 fixed to the drum shaft 300 rotates at a rotational speed slower than that of the rotary wing 24. The wings 24 rotate in opposite directions. In other words, the rotary wing 24 rotates in a direction opposite to the drum 22 at a rotational speed faster than the drum 22.
另一方面,在驱动部30的形态从双轴驱动形态切换为单轴驱动形态情况下, 如图3所示,通过力矩电机651以使凸轮轴653位于最上方的方式使凸轮652旋转。当凸轮652旋转而凸轮轴653向上方移动时,首先,弹簧661收缩。当弹簧661返回自然长度时,之后,随着凸轮轴653移动,中继棒660向上方移动,离合器杆630的下端部被中继棒660推压而向上方移动。离合器杆630以支承轴641为中心向后方旋转,推压部631离开离合器体610的凸缘部612。离合器体610通过离合器弹簧620的弹力向后方移动,离合器体610的卡合凸缘部613与转子110的被卡合凹部114卡合。On the other hand, when the form of the drive unit 30 is switched from the biaxial drive mode to the single-axis drive mode, as shown in FIG. 3, the cam 652 is rotated by the torque motor 651 such that the cam shaft 653 is positioned at the top. When the cam 652 rotates and the cam shaft 653 moves upward, first, the spring 661 contracts. When the spring 661 returns to the natural length, the relay rod 660 moves upward as the cam shaft 653 moves, and the lower end portion of the clutch lever 630 is pushed by the relay rod 660 to move upward. The clutch lever 630 rotates rearward about the support shaft 641, and the pressing portion 631 is separated from the flange portion 612 of the clutch body 610. The clutch body 610 is moved rearward by the elastic force of the clutch spring 620, and the engagement flange portion 613 of the clutch body 610 is engaged with the engaged recessed portion 114 of the rotor 110.
当卡合凸缘部613与被卡合凹部114卡合时,离合器体610相对于转子110沿周向的转动受到限制,离合器体610成为能与转子110一起旋转的状态。在这样的状态下,当转子110旋转时,翼轴200及离合器体610以与转子110的旋转速度相等的旋转速度旋转。此时,在行星齿轮机构400中,太阳轮410和行星架440以与转子110相等的旋转速度旋转。由此,齿圈420以与太阳轮410及行星架440相等的旋转速度旋转,固定于齿圈420的滚筒轴300以与转子110相等的旋转速度旋转。即,在驱动部30中,翼轴200、行星齿轮机构400及滚筒轴300一体旋转。由此,滚筒22与旋转翼24一体旋转。When the engagement flange portion 613 is engaged with the engaged recessed portion 114, the rotation of the clutch body 610 with respect to the rotor 110 in the circumferential direction is restricted, and the clutch body 610 is in a state of being rotatable together with the rotor 110. In such a state, when the rotor 110 rotates, the wing shaft 200 and the clutch body 610 rotate at a rotational speed equal to the rotational speed of the rotor 110. At this time, in the planetary gear mechanism 400, the sun gear 410 and the carrier 440 rotate at a rotation speed equal to that of the rotor 110. Thereby, the ring gear 420 rotates at the same rotational speed as the sun gear 410 and the carrier 440, and the drum shaft 300 fixed to the ring gear 420 rotates at the same rotational speed as the rotor 110. That is, in the drive unit 30, the wing shaft 200, the planetary gear mechanism 400, and the drum shaft 300 rotate integrally. Thereby, the drum 22 rotates integrally with the rotary blade 24.
图8为表示本实施方式的滚筒洗衣机1的结构的框图。FIG. 8 is a block diagram showing the configuration of the drum washing machine 1 of the present embodiment.
滚筒洗衣机1除上述的结构以外还具备:控制部701、存储部702、操作部703、水位传感器704、电流检测部705、电机驱动部706、供水驱动部707、排水驱动部708、离合器驱动部709、以及门锁装置710。The drum washing machine 1 further includes a control unit 701, a storage unit 702, an operation unit 703, a water level sensor 704, a current detecting unit 705, a motor driving unit 706, a water supply driving unit 707, a drain driving unit 708, and a clutch driving unit in addition to the above configuration. 709, and a door lock device 710.
操作部703包括:电源按钮703a、开始按钮703b、以及模式选择按钮703c。电源按钮703a为用于接通及断开滚筒洗衣机1的电源的按钮。开始按钮703b为用于使运转开始的按钮。模式选择按钮703c为用于从洗涤运转的多个运转模式中选择任意的运转模式的按钮。操作部703将与用户所操作的按钮对应的输入信号输出至控制部701。The operation unit 703 includes a power button 703a, a start button 703b, and a mode selection button 703c. The power button 703a is a button for turning on and off the power of the drum washing machine 1. The start button 703b is a button for starting the operation. The mode selection button 703c is a button for selecting an arbitrary operation mode from among a plurality of operation modes of the washing operation. The operation unit 703 outputs an input signal corresponding to the button operated by the user to the control unit 701.
水位传感器704检测外筒20内的水位,并将与检测到的水位对应的水位检测信号输出至控制部701。The water level sensor 704 detects the water level in the outer cylinder 20, and outputs a water level detection signal corresponding to the detected water level to the control unit 701.
电机驱动部706根据来自控制部701的控制信号,为驱动电机100提供驱动电流。电机驱动部706包括检测驱动电机100的旋转速度的旋转传感器706a、 逆变电路等,以使驱动电机100以由控制部701设定的目标旋转速度旋转的方式调整驱动电力。The motor drive unit 706 supplies a drive current to the drive motor 100 based on a control signal from the control unit 701. The motor drive unit 706 includes a rotation sensor 706a that detects the rotational speed of the drive motor 100, an inverter circuit, and the like, so that the drive motor 100 adjusts the drive power so as to rotate at the target rotational speed set by the control unit 701.
电流检测部705对从电机驱动部706提供给驱动电机100的驱动电流进行检测,并将与驱动电流的大小对应的检测信号输出至控制部701。The current detecting unit 705 detects a drive current supplied from the motor drive unit 706 to the drive motor 100, and outputs a detection signal corresponding to the magnitude of the drive current to the control unit 701.
供水驱动部707根据来自控制部701的控制信号,为供水阀51提供驱动电流。排水驱动部708根据来自控制部701的控制信号,为排水阀40提供驱动电流。The water supply drive unit 707 supplies a drive current to the water supply valve 51 based on a control signal from the control unit 701. The drain drive unit 708 supplies a drive current to the drain valve 40 based on a control signal from the control unit 701.
离合器驱动装置650包括第一检测传感器654及第二检测传感器655。第一检测传感器654检测到驱动部30的驱动形态被切换为双轴驱动形态,并将检测信号输出至控制部701。第二检测传感器655检测到驱动部30的驱动形态被切换为单轴驱动形态,并将检测信号输出至控制部701。离合器驱动部709根据基于来自第一检测传感器654及第二检测传感器655的检测信号而从控制部701输出的控制信号,为力矩电机651提供驱动电流。The clutch drive 650 includes a first detection sensor 654 and a second detection sensor 655. The first detecting sensor 654 detects that the driving form of the driving unit 30 is switched to the two-axis driving mode, and outputs a detection signal to the control unit 701. The second detecting sensor 655 detects that the driving form of the driving unit 30 is switched to the single-axis driving mode, and outputs a detection signal to the control unit 701. The clutch drive unit 709 supplies a drive current to the torque motor 651 based on a control signal output from the control unit 701 based on detection signals from the first detection sensor 654 and the second detection sensor 655.
门锁装置710根据来自控制部701的控制信号进行门12的锁定及解锁。The door lock device 710 locks and unlocks the door 12 based on a control signal from the control unit 701.
存储部702包括EEPROM、RAM等。存储部702存储有用于执行各种洗涤运转模式的洗涤运转的程序。此外,存储部702存储有用于执行这些程序的各种参数、各种控制标记。The storage unit 702 includes an EEPROM, a RAM, and the like. The storage unit 702 stores a program for executing a washing operation of various washing operation modes. Further, the storage unit 702 stores various parameters and various control flags for executing these programs.
控制部701基于来自操作部703、水位传感器704、以及电流检测部705等的各信号,根据存储部702所存储的程序,对电机驱动部706、供水驱动部707、排水驱动部708、离合器驱动部709、及门锁装置710等进行控制。The control unit 701 drives the motor drive unit 706, the water supply drive unit 707, the drain drive unit 708, and the clutch drive based on the programs stored in the storage unit 702 based on the respective signals from the operation unit 703, the water level sensor 704, and the current detection unit 705. The portion 709, the door lock device 710, and the like are controlled.
滚筒洗衣机1基于用户对操作部703的操作,进行各种运转模式的洗涤运转。在洗涤运转中,按照顺序执行洗涤过程、中间脱水过程、漂洗过程以及最终脱水过程。需要说明的是,根据运转模式,有时会实施两次以上中间脱水过程和漂洗过程。The drum washing machine 1 performs a washing operation in various operation modes based on the operation of the operation unit 703 by the user. In the washing operation, the washing process, the intermediate dehydration process, the rinsing process, and the final dehydration process are performed in order. It should be noted that depending on the operation mode, the intermediate dehydration process and the rinsing process may be performed twice or more.
在洗涤过程及漂洗过程中,驱动部30的驱动形态被切换为双轴驱动形态。外筒20内蓄有水,直至未到达投入口11的下缘的规定的水位,使得滚筒22内的洗涤物浸渍于水。然后,在外筒20蓄有水的状态下,驱动电机100重复进行正转和反转。由此,滚筒22重复进行正转和反转。旋转翼24与滚筒22反向旋 转,在滚筒22正转时反转并在滚筒22反转时正转。此时,滚筒22以作用于滚筒22内的洗涤物的离心力小于重力的旋转速度旋转,旋转翼24以比滚筒22的旋转速度快的旋转速度旋转。During the washing process and the rinsing process, the driving form of the driving unit 30 is switched to the two-axis driving mode. Water is stored in the outer cylinder 20 until it reaches a predetermined water level at the lower edge of the inlet port 11, so that the laundry in the drum 22 is immersed in water. Then, in a state where the outer cylinder 20 stores water, the drive motor 100 repeats the forward rotation and the reverse rotation. Thereby, the drum 22 repeats the forward rotation and the reverse rotation. The rotary wing 24 rotates in the opposite direction to the drum 22, reverses when the drum 22 is rotated forward, and rotates forward when the drum 22 is reversed. At this time, the drum 22 is rotated by the centrifugal force of the laundry acting on the drum 22 to be smaller than the gravity, and the rotor 24 is rotated at a rotation speed faster than the rotation speed of the drum 22.
通过使滚筒22内的洗涤物被提升筋23举起再落下即通过翻滚,将洗涤物甩到滚筒22的内周面上。除此以外,在滚筒22的后部,洗涤物与旋转的旋转翼24的突状部24a接触,洗涤物或者被突状部24a摩擦,或者被突状部24a搅拌。由此,洗涤物被洗涤或者漂洗。特别地,由于滚筒22与旋转翼24的旋转方向不同,因此,洗涤物容易被拧搓,能期待洗涤物被拧挤的搓洗效果。The laundry is sucked onto the inner circumferential surface of the drum 22 by lifting the laundry in the drum 22 by the lifting ribs 23 and then dropping it, that is, by tumbling. In addition to this, in the rear portion of the drum 22, the laundry comes into contact with the projecting portion 24a of the rotating rotor blade 24, and the laundry is either rubbed by the projecting portion 24a or agitated by the projecting portion 24a. Thereby, the laundry is washed or rinsed. In particular, since the rotation direction of the drum 22 and the rotary blade 24 is different, the laundry is easily twisted, and the washing effect of the laundry being expected to be squeezed can be expected.
如此,在洗涤及漂洗时,不仅对洗涤物施加由滚筒22的旋转产生的机械力,还施加由旋转翼24产生的机械力,因此,能期待洗净能力的提高。在中间脱水过程及最终脱水过程中,驱动部30的驱动形态被切换为单轴驱动形态。作为脱水动作,驱动电机100单向高速旋转,滚筒22及旋转翼24以作用于滚筒22内的洗涤物的离心力远大于重力的旋转速度一体旋转。通过离心力的作用,洗涤物被推到滚筒22的内周面上而被脱水。As described above, in the washing and rinsing, not only the mechanical force generated by the rotation of the drum 22 but also the mechanical force generated by the rotary blade 24 is applied to the laundry, so that the cleaning ability can be expected to be improved. In the intermediate dehydration process and the final dehydration process, the drive form of the drive unit 30 is switched to the uniaxial drive mode. As the dehydration operation, the drive motor 100 rotates in one-way high speed, and the drum 22 and the rotary vane 24 integrally rotate with the centrifugal force acting on the laundry in the drum 22 much larger than the rotational speed of gravity. By the action of the centrifugal force, the laundry is pushed onto the inner peripheral surface of the drum 22 to be dehydrated.
如此,在脱水时,滚筒22与旋转翼24一体旋转,因此,能以使贴附于滚筒22的洗涤物不会被旋转翼24搅拌的方式将洗涤物良好地脱水。As described above, since the drum 22 rotates integrally with the rotary blade 24 during dehydration, the laundry can be well dehydrated so that the laundry attached to the drum 22 is not stirred by the rotary blade 24.
图9为表示本实施方式的洗涤过程及漂洗过程中的控制部701的控制动作的流程图。FIG. 9 is a flowchart showing a control operation of the control unit 701 in the washing process and the rinsing process according to the present embodiment.
以下,参照图9对洗涤过程及漂洗过程的控制部701的控制动作进行说明。Hereinafter, the control operation of the control unit 701 of the washing process and the rinsing process will be described with reference to Fig. 9 .
当开始洗涤过程或漂洗过程时,控制部701向外筒20内供水(S101)。即,控制部701以如下方式进行控制:打开供水阀51向外筒20内供给水,当外筒20内的水位到达规定水位时,封闭供水阀51,停止向外筒20内供给水。When the washing process or the rinsing process is started, the control portion 701 supplies water into the inside of the cylinder 20 (S101). That is, the control unit 701 controls to open the water supply valve 51 to supply water into the outer cylinder 20, and when the water level in the outer cylinder 20 reaches the predetermined water level, close the water supply valve 51 and stop the supply of water into the outer cylinder 20.
当完成供水时,控制部701通过离合器机构部600将驱动部30的驱动形态从单轴驱动形态切换为双轴驱动形态(S102)。然后,作为反转双轴运转,控制部701在使驱动电机100正转后反转(S103)。例如,正转和反转的导通时间被设为10秒左右时间,断开时间被设为1秒左右时间。此外,驱动电机100以规定的目标旋转速度,例如使滚筒22以45rpm旋转并使旋转翼24以90rpm旋转的旋转速度旋转。如上所述,滚筒22以作用于滚筒22内的洗涤物的离心力小 于重力的旋转速度旋转,旋转翼24比滚筒22高的速度向与滚筒22相反的方向旋转。需要说明的是,反转双轴运转相当于本发明的第一运转。When the water supply is completed, the control unit 701 switches the driving form of the driving unit 30 from the single-axis driving mode to the two-axis driving mode by the clutch mechanism unit 600 (S102). Then, as the reverse two-axis operation, the control unit 701 reverses the drive motor 100 after the forward rotation (S103). For example, the on-time of forward rotation and reverse rotation is set to about 10 seconds, and the off-time is set to about 1 second. Further, the drive motor 100 is rotated at a predetermined target rotational speed, for example, by rotating the drum 22 at 45 rpm and rotating the rotary blade 24 at 90 rpm. As described above, the drum 22 rotates at a rotational speed at which the centrifugal force acting on the laundry in the drum 22 is less than the gravity, and the rotary vane 24 rotates in a direction opposite to the drum 22 at a higher speed than the drum 22. It should be noted that the reverse two-axis operation corresponds to the first operation of the present invention.
在正转时和反转时通过旋转传感器706a对驱动电机100的旋转速度进行检测,控制部701根据其检测结果对正转时和反转时驱动电机100的旋转速度是否上升到阈值以上进行判定(S104)。阈值为低于目标旋转速度的旋转速度,例如被设定为当有可能使驱动电机100产生堵转等不良情况的程度的负荷施加于旋转翼24时驱动电机100转不起来的旋转速度。The rotation speed of the drive motor 100 is detected by the rotation sensor 706a at the time of the forward rotation and the reverse rotation, and the control unit 701 determines whether or not the rotational speed of the drive motor 100 rises above the threshold value during forward rotation and reverse rotation based on the detection result. (S104). The threshold is a rotational speed that is lower than the target rotational speed, and is set, for example, to a rotational speed at which the drive motor 100 cannot be rotated when a load that is likely to cause a malfunction such as a stalling of the drive motor 100 is applied to the rotary blade 24.
在正转时和反转时驱动电机100的旋转速度上升到阈值以上的情况(S104:是)下,当还未经过为洗涤或漂洗而设定的运转时间时(S105:否),控制部701返回S103,再次使驱动电机100正转和反转。之后,控制部701在S104中进行驱动电机100的旋转速度的判定。In the case where the rotational speed of the drive motor 100 rises above the threshold value during forward rotation and reverse rotation (S104: YES), when the operation time set for washing or rinsing has not elapsed (S105: NO), the control unit 701 returns to S103, and the drive motor 100 is again rotated forward and reverse. Thereafter, the control unit 701 determines the rotational speed of the drive motor 100 in S104.
当以保持驱动电机100的旋转速度不会上升到阈值以上的状态经过了运转时间(S105:是)时,控制部701结束反转双轴运转,打开排水阀40从外筒20内进行排水(S106)。当排水完成时,洗涤过程或漂洗过程结束。When the operation time has elapsed while the rotational speed of the drive motor 100 does not rise above the threshold (S105: YES), the control unit 701 ends the reverse biaxial operation, and opens the drain valve 40 to drain from the outer cylinder 20 ( S106). When the drainage is completed, the washing process or the rinsing process ends.
在反转双轴运转中,滚筒22与旋转翼24向相反的旋转方向旋转,因此,可期待由洗涤物被拧搓而带来的搓洗效果。另一方面,容易产生洗涤物的缠绕,容易产生缠结的洗涤物的团块。在滚筒22内投入许多洗涤物的情况下,容易产生较大的洗涤物团块,当该较大的洗涤物团块堵在门12与旋转翼24之间时,容易对旋转翼24施加由洗涤物产生的较大的负荷。在较大的负荷施加于旋转翼24的情况下,驱动电机100的驱动负荷增加。特别是,在本实施方式中,翼轴200直接连结于驱动电机100的转子110,因此,与例如中间有带轮的结构不同,无法期待由带轮的滑动带来的力的释放,施加于旋转翼24的负荷直接作用于驱动电机100。因此,存在驱动电机100的温度上升变大或驱动电机100堵转的隐患。In the reverse two-axis operation, since the drum 22 and the rotary vane 24 rotate in opposite rotational directions, the washing effect by the washing of the laundry can be expected. On the other hand, it is easy to cause entanglement of the laundry, and it is easy to cause agglomeration of the entangled laundry. In the case where a large amount of laundry is put into the drum 22, a large laundry mass is easily generated, and when the large laundry mass is blocked between the door 12 and the rotary wing 24, it is easy to apply the rotary wing 24 The laundry produces a large load. In the case where a large load is applied to the rotary wing 24, the driving load of the drive motor 100 is increased. In particular, in the present embodiment, since the wing shaft 200 is directly coupled to the rotor 110 of the drive motor 100, unlike the structure in which the pulley is interposed, for example, the release of the force by the sliding of the pulley cannot be expected, and is applied to The load of the rotary wing 24 directly acts on the drive motor 100. Therefore, there is a hidden danger that the temperature rise of the drive motor 100 becomes large or the drive motor 100 is blocked.
在因洗涤物的缠绕等而呈超过规定负荷的大负荷施加于旋转翼24的状态的情况下,能使正转时和反转时驱动电机100的旋转速度不会上升到阈值以上。由此,在S104中,当判定为驱动电机100的旋转速度未上升到阈值以上(S104:否)时,控制部701通过离合器机构部600将驱动部30的驱动形态从双轴驱动形态切换为单轴驱动形态(S107)。然后,作为单轴运转,控制部701使驱动电 机100正转后反转(S108)。例如,与反转双轴运转同样地,正转和反转的接通时间被设为10秒左右时间,断开时间被设为1秒左右时间。此外,驱动电机100以规定的目标旋转速度,例如使滚筒22以45rpm旋转并使旋转翼24以90rpm旋转的旋转速度旋转。滚筒22以作用于滚筒22内的洗涤物的离心力小于重力的旋转速度旋转,旋转翼24与滚筒22一体旋转。在单轴运转中,呈旋转翼24相对于滚筒22静止的状态,因此,不会对旋转翼24施加较大的负荷。由此,防止产生驱动电机100的温度上升、堵转。需要说明的是,单轴运转相当于本发明的第二运转。When a large load exceeding a predetermined load is applied to the rotor blade 24 due to the entanglement of the laundry or the like, the rotational speed of the drive motor 100 during forward rotation and reverse rotation can be prevented from rising above the threshold value. Therefore, when it is determined in S104 that the rotational speed of the drive motor 100 has not risen to the threshold or more (S104: NO), the control unit 701 switches the drive mode of the drive unit 30 from the biaxial drive mode to the clutch mechanism unit 600. Single-axis drive mode (S107). Then, as a single-axis operation, the control unit 701 causes the drive motor 100 to rotate forward and then reverse (S108). For example, similarly to the reverse two-axis operation, the on-time of forward rotation and reverse rotation is set to about 10 seconds, and the off-time is set to about 1 second. Further, the drive motor 100 is rotated at a predetermined target rotational speed, for example, by rotating the drum 22 at 45 rpm and rotating the rotary blade 24 at 90 rpm. The drum 22 is rotated by a centrifugal force at which the centrifugal force acting on the laundry in the drum 22 is smaller than the gravity, and the rotary vane 24 rotates integrally with the drum 22. In the single-axis operation, the rotary vane 24 is in a state of being stationary with respect to the drum 22, and therefore, a large load is not applied to the rotary vane 24. Thereby, the temperature rise and the stall of the drive motor 100 are prevented from occurring. It should be noted that the single-axis operation corresponds to the second operation of the present invention.
直到经过运转时间为止(S109:否),通过控制部701重复驱动电机100的正转反转,在滚筒22内持续进行通过洗涤物的翻滚来进行的捶洗。当经过了运转时间(S109:是)时,控制部701结束单轴运转,打开排水阀40从外筒20内进行排水(S106)。当排水完成时,洗涤过程或漂洗过程结束。Until the operation time has elapsed (S109: No), the control unit 701 repeats the forward rotation of the drive motor 100, and the rinsing by the tumbling of the laundry continues in the drum 22. When the operation time has elapsed (S109: YES), the control unit 701 ends the single-axis operation, and opens the drain valve 40 to drain water from the inside of the outer cylinder 20 (S106). When the drainage is completed, the washing process or the rinsing process ends.
<实施方式的效果><Effects of Embodiments>
根据本实施方式,能通过传递机构部T将驱动电机100的旋转传递给滚筒22和旋转翼24,使得滚筒22与旋转翼24向相反的旋转方向旋转,因此,只为滚筒22和旋转翼24的旋转驱动设置一个驱动电机100即可。由此,无需两个驱动电机的配置空间,此外,不用花费两个驱动电机的成本,能抑制尺寸增大及成本上升。According to the present embodiment, the rotation of the drive motor 100 can be transmitted to the drum 22 and the rotary wing 24 by the transmission mechanism portion T, so that the drum 22 and the rotary wing 24 are rotated in opposite rotational directions, and therefore, only the drum 22 and the rotary wing 24 are provided. The rotary drive is provided with a drive motor 100. Thereby, the arrangement space of the two drive motors is not required, and in addition, the cost of the two drive motors can be eliminated, and the increase in size and the increase in cost can be suppressed.
此外,根据本实施方式,能使用行星齿轮机构400来实现用于使滚筒22和旋转翼24向相反的旋转方向旋转的传递机构部T。Further, according to the present embodiment, the transmission mechanism portion T for rotating the drum 22 and the rotary blade 24 in the opposite rotational directions can be realized using the planetary gear mechanism 400.
而且,根据本实施方式,通过由离合器机构部600实施的切换,在滚筒洗衣机1中,不仅能进行使滚筒22和旋转翼24向相反的旋转方向旋转的动作,还能进行使滚筒22与旋转翼24一体旋转的动作。Further, according to the present embodiment, in the drum washing machine 1, not only the operation of rotating the drum 22 and the rotary blade 24 in the opposite rotational direction but also the rotation of the drum 22 can be performed by the switching by the clutch mechanism unit 600. The action of the wings 24 rotating integrally.
而且,根据本实施方式,在以双轴驱动形态使驱动电机100旋转的反转双轴运转中当较大的负荷施加于旋转翼24的情况下,会切换为以单轴驱动形态使驱动电机100旋转的单轴运转,因此,对驱动电机100产生较大的负荷的情况得以抑制,不容易产生驱动电机100的温度上升、堵转。此外,洗涤物缠绕的发展得以抑制,可防止布损伤等。Further, according to the present embodiment, when a large load is applied to the rotary blade 24 in the reverse two-axis operation in which the drive motor 100 is rotated in the biaxial drive mode, the drive motor is switched to the single-axis drive mode. Since the 100-rotation single-axis operation is performed, a large load is generated on the drive motor 100, and the temperature rise and the stall of the drive motor 100 are less likely to occur. In addition, the development of the entanglement of the laundry is suppressed, and the cloth damage or the like can be prevented.
以上,对本发明的实施方式进行了说明,但本发明不受上述实施方式等的任何限制,此外,本发明的实施方式能进行上述以外的各种变更。Although the embodiments of the present invention have been described above, the present invention is not limited to the above-described embodiments and the like, and the embodiments of the present invention can be variously modified.
<变更例1><Modification 1>
图10为表示变更例1的洗涤过程及漂洗过程中控制部701的控制动作的流程图。FIG. 10 is a flowchart showing the control operation of the control unit 701 in the washing process and the rinsing process in the first modification.
以下,参照图10对本变更例中的洗涤过程及漂洗过程中控制部701的控制动作进行说明。Hereinafter, the control operation of the control unit 701 in the washing process and the rinsing process in the present modification will be described with reference to Fig. 10 .
当开始洗涤过程或漂洗过程时,控制部701进行向外筒20内的供水(S201)。当供水完成时,控制部701判定滚筒22内的洗涤物的负荷量是否为规定量以上(S202)。洗涤物的负荷量的判定在洗涤过程之前进行。例如,在单轴驱动形态下,滚筒22的旋转会加速,直至达到使洗涤物贴附于滚筒22的内表面的旋转速度,在该状态下通过电流检测部705检测提供给驱动电机100的驱动电流。负荷量越多,滚筒22旋转时施加于驱动电机100的负荷越大,驱动电流越大。控制部701基于驱动电流的大小来判定负荷量。当然,控制部701能通过其他已知的方法来判定负荷量。When the washing process or the rinsing process is started, the control unit 701 performs water supply into the outer cylinder 20 (S201). When the water supply is completed, the control unit 701 determines whether or not the load amount of the laundry in the drum 22 is equal to or greater than a predetermined amount (S202). The determination of the load of the laundry is performed before the washing process. For example, in the uniaxial driving mode, the rotation of the drum 22 is accelerated until the rotational speed at which the laundry is attached to the inner surface of the drum 22 is reached, and in this state, the drive supplied to the drive motor 100 is detected by the current detecting portion 705. Current. The larger the load, the larger the load applied to the drive motor 100 when the drum 22 rotates, and the larger the drive current. The control unit 701 determines the amount of load based on the magnitude of the drive current. Of course, the control unit 701 can determine the amount of load by other known methods.
如上所述,因进行反转双轴运转时的缠绕而产生的驱动电机100的温度上升、堵转在滚筒22内的洗涤物的负荷量较大的情况下容易产生,在负荷量较小的情况下不容易产生。As described above, when the temperature of the drive motor 100 is increased due to the winding at the time of the reverse biaxial operation, and the load amount of the laundry that is blocked in the drum 22 is large, the load is small. It is not easy to produce in the case.
在负荷量小于规定量的情况(S202:否)下,控制部701通过离合器机构部600将驱动部30的驱动形态从单轴驱动形态切换为双轴驱动形态(S203),直到经过运转时间为止(S205:否),重复驱动电机100的正转和反转(S204)。即,不实施单轴运转,仅实施反转双轴运转。与上述实施方式的反转双轴运转同样地,例如,正转和反转的接通时间被设为10秒左右时间,断开时间被设为1秒左右时间。此外,驱动电机100的目标旋转速度例如被设为使滚筒22以45rpm旋转并使旋转翼24以90rpm旋转的旋转速度。When the amount of load is less than the predetermined amount (S202: NO), the control unit 701 switches the drive mode of the drive unit 30 from the uniaxial drive mode to the two-axis drive mode by the clutch mechanism unit 600 (S203) until the operation time elapses. (S205: No), the forward rotation and the reverse rotation of the drive motor 100 are repeatedly repeated (S204). That is, the single-axis operation is not performed, and only the reverse two-axis operation is performed. Similarly to the reverse biaxial operation of the above-described embodiment, for example, the on-time of forward rotation and reverse rotation is set to about 10 seconds, and the off-time is set to about 1 second. Further, the target rotational speed of the drive motor 100 is set, for example, to a rotational speed at which the drum 22 is rotated at 45 rpm and the rotary wing 24 is rotated at 90 rpm.
当经过了运转时间(S205:是)时,控制部701结束反转双轴运转,打开排水阀40从外筒20内进行排水(S206)。当排水完成时,洗涤过程或漂洗过程结束。When the operation time has elapsed (S205: YES), the control unit 701 ends the reverse biaxial operation, and opens the drain valve 40 to drain water from the inside of the outer cylinder 20 (S206). When the drainage is completed, the washing process or the rinsing process ends.
另一方面,在负荷量为规定量以上的情况(S202:是)下,控制部701首先通过离合器机构部600将驱动部30的驱动形态从单轴驱动形态切换为双轴驱动形态(S207),进行驱动电机100的正转和反转(S208)。即,进行反转双轴运转。不过,此时的正转和反转的接通时间比负荷量小于规定量时的接通时间短,例如设为5秒左右时间。On the other hand, when the amount of load is equal to or greater than the predetermined amount (S202: YES), the control unit 701 first switches the driving form of the driving unit 30 from the uniaxial driving mode to the biaxial driving mode by the clutch mechanism unit 600 (S207). The forward rotation and the reverse rotation of the drive motor 100 are performed (S208). That is, the reverse two-axis operation is performed. However, the ON time of the forward rotation and the reverse rotation at this time is shorter than the ON time when the load amount is less than the predetermined amount, and is set to, for example, about 5 seconds.
当驱动电机100的正转和反转仅重复第一次数(例如,十次)时(S209:是),控制部701通过离合器机构部600将驱动部30的驱动形态从双轴驱动形态切换为单轴驱动形态(S210),进行驱动电机100的正转和反转(S211)。即,进行单轴运转。此时,与上述实施方式的单轴运转同样地,例如,正转和反转的接通时间被设为10秒左右时间,断开时间被设为1秒左右时间。此外,驱动电机100的目标旋转速度例如被设为使滚筒22以45rpm旋转并使旋转翼24以90rpm旋转的旋转速度。When the forward rotation and the reverse rotation of the drive motor 100 are repeated only for the first time (for example, ten times) (S209: YES), the control unit 701 switches the drive mode of the drive unit 30 from the two-axis drive mode by the clutch mechanism unit 600. In the single-axis drive mode (S210), the forward rotation and the reverse rotation of the drive motor 100 are performed (S211). That is, the single-axis operation is performed. At this time, similarly to the single-axis operation of the above-described embodiment, for example, the ON time of the forward rotation and the reverse rotation is set to about 10 seconds, and the OFF time is set to about 1 second. Further, the target rotational speed of the drive motor 100 is set, for example, to a rotational speed at which the drum 22 is rotated at 45 rpm and the rotary wing 24 is rotated at 90 rpm.
当驱动电机100的正转和反转仅重复第二次数(例如,十次)时(S212:是),如果还未经过运转时间(S213:否),则控制部701再次通过离合器机构部600将驱动部30的驱动形态从单轴驱动形态切换为双轴驱动形态(S207),进行驱动电机100的正转和反转(S208)。When the forward rotation and the reverse rotation of the drive motor 100 are repeated only for the second number of times (for example, ten times) (S212: YES), if the operation time has not elapsed (S213: NO), the control portion 701 passes the clutch mechanism portion 600 again. The drive form of the drive unit 30 is switched from the single-axis drive mode to the two-axis drive mode (S207), and the drive motor 100 is rotated forward and reverse (S208).
如此,直到经过运转时间为止,重复进行反转双轴运转和单轴运转。如上所述,在反转双轴运转中,可期待由洗涤物被拧搓而带来的搓洗效果,但另一面,容易产生洗涤物的缠绕,但通过由继反转双轴运转之后进行的单轴运转来使洗涤物不被拧搓地移动,容易消除缠绕。即,即使重复进行反转双轴运转,缠绕也不容易进一步发展。因此,能在抑制因缠绕等而产生的驱动电机100的温度上升、堵转的同时,获得搓洗效果。In this way, the reverse two-axis operation and the single-axis operation are repeated until the operation time elapses. As described above, in the reverse biaxial operation, the rinsing effect by the washing of the laundry can be expected, but on the other hand, the entanglement of the laundry is likely to occur, but after the double shaft operation is continued The uniaxial operation allows the laundry to be moved without being twisted, and the entanglement is easily eliminated. That is, even if the reverse biaxial operation is repeated, the winding is not easily developed. Therefore, it is possible to obtain a rinsing effect while suppressing an increase in temperature and a stall of the drive motor 100 due to winding or the like.
当经过了运转时间(S213:是)时,控制部701结束反转双轴运转和单轴运转的重复,打开排水阀40从外筒20内进行排水(S206)。当排水完成时,洗涤过程或漂洗过程结束。When the operation time has elapsed (S213: YES), the control unit 701 ends the repetition of the reverse biaxial operation and the uniaxial operation, and opens the drain valve 40 to drain the water from the outer cylinder 20 (S206). When the drainage is completed, the washing process or the rinsing process ends.
根据本变更例的结构,在洗涤物的负荷量少、不易产生因缠绕等而导致的驱动电机100的温度上升、堵转的情况下,通过仅实施反转双轴运转,能大大发挥洗涤物的搓洗效果。而且,在洗涤物的负荷量多、容易产生因缠绕等而导致的驱动电机100的温度上升、堵转的情况下,通过继反转双轴运转之后进行 单轴运转,能在抑制驱动电机100的温度上升、堵转的同时获得搓洗效果。According to the configuration of the present modification, when the load of the laundry is small and the temperature of the drive motor 100 is not easily increased or blocked due to winding or the like, the laundry can be greatly exhibited by performing only the reverse two-axis operation. The washing effect. In addition, when the load of the laundry is large and the temperature of the drive motor 100 is likely to increase or block due to winding or the like, the single-axis operation is performed after the reverse two-axis operation, and the drive motor 100 can be suppressed. The temperature rises and stops, and the washing effect is obtained.
<变更例2><Modification 2>
图11为表示变更例2的驱动部30的结构的剖面图。图12为表示变更例2的行星齿轮机构400的结构的图。图12为图11的B-B′剖面图,为了便于说明,省略了翼轴200、滚筒轴300及行星齿轮机构400以外的结构的图示。FIG. 11 is a cross-sectional view showing a configuration of a drive unit 30 according to Modification 2. FIG. 12 is a view showing a configuration of a planetary gear mechanism 400 according to Modification 2. FIG. 12 is a cross-sectional view taken along line B-B' of FIG. 11, and for convenience of explanation, illustrations of configurations other than the wing shaft 200, the drum shaft 300, and the planetary gear mechanism 400 are omitted.
在上述实施方式中,滚筒轴300固定于齿圈420,并且架轴444即行星架440连结有离合器体610。由此,在双轴驱动形态下,在通过离合器体610固定了行星架440的状态下,当翼轴200旋转时,行星轮430随着太阳轮410的旋转而自转,齿圈420以比太阳轮410慢的旋转速度与太阳轮410反向旋转。In the above embodiment, the drum shaft 300 is fixed to the ring gear 420, and the carrier shaft 444, that is, the carrier 440 is coupled to the clutch body 610. Thus, in the twin-shaft driving mode, in a state where the carrier 440 is fixed by the clutch body 610, when the wing shaft 200 rotates, the planetary gear 430 rotates with the rotation of the sun gear 410, and the ring gear 420 is more than the sun. The slow rotation speed of the wheel 410 reverses with the sun gear 410.
然而,如图11所示,也可以采用滚筒轴300固定于行星架440的结构。在该情况下,在齿圈420装配有顶端部从滚筒轴300向后方突出的轴部422。并且,离合器体610连结于轴部422。即,离合器体610经由轴部422连结于齿圈420。而且,如图12所示,行星齿轮机构400具备由相互反向旋转的第一齿轮431和第二齿轮432构成的行星轮430a。第一齿轮431与太阳轮410啮合,第二齿轮432与齿圈420啮合。行星架440的支承轴443旋转自如地支承第一齿轮431和第二齿轮432。在双轴驱动形态下,在通过离合器体610固定了齿圈420的状态下,当翼轴200旋转时,行星轮430a随着太阳轮410的旋转自转和公转,行星架440以比太阳轮410慢的旋转速度与太阳轮410反向旋转。由此,固定于行星架440的滚筒轴300与固定于太阳轮410的翼轴200反向旋转。However, as shown in FIG. 11, the structure in which the drum shaft 300 is fixed to the carrier 440 may be employed. In this case, the ring gear 420 is attached with a shaft portion 422 whose tip end portion protrudes rearward from the drum shaft 300. Further, the clutch body 610 is coupled to the shaft portion 422. That is, the clutch body 610 is coupled to the ring gear 420 via the shaft portion 422. Further, as shown in FIG. 12, the planetary gear mechanism 400 includes a planetary gear 430a composed of a first gear 431 and a second gear 432 that rotate in opposite directions. The first gear 431 meshes with the sun gear 410 and the second gear 432 meshes with the ring gear 420. The support shaft 443 of the carrier 440 rotatably supports the first gear 431 and the second gear 432. In the two-shaft driving mode, in a state where the ring gear 420 is fixed by the clutch body 610, when the wing shaft 200 rotates, the planetary gear 430a rotates and revolves with the rotation of the sun gear 410, and the carrier 440 is compared with the sun gear 410. The slow rotational speed reverses the rotation of the sun gear 410. Thereby, the drum shaft 300 fixed to the carrier 440 rotates in the opposite direction to the wing shaft 200 fixed to the sun gear 410.
<其他变更例><Other changes example>
在上述实施方式中,在反转双轴运转中,基于驱动电机100正转时和反转时的旋转速度,判定施加于旋转翼24的负荷的大小。然而,也可以基于在驱动电机100正转时或反转时提供给驱动电机100的驱动电流的大小,判定施加于旋转翼24的负荷。In the above-described embodiment, in the reverse two-axis operation, the magnitude of the load applied to the rotor blade 24 is determined based on the rotational speed of the drive motor 100 during forward rotation and reverse rotation. However, the load applied to the rotary wing 24 may be determined based on the magnitude of the drive current supplied to the drive motor 100 when the drive motor 100 is rotated forward or reversed.
此外,在上述变更例1中,在洗涤过程及漂洗过程中判定滚筒22内的洗涤物的负荷量,并在负荷量为规定量以上时进行包括反转双轴运转和单轴运转的运转(S207至S213)。然而,在洗涤过程及漂洗过程中也可以无论负荷量如何均实施包括反转双轴运转和单轴运转的运转。Further, in the above-described first modification, the load amount of the laundry in the drum 22 is determined during the washing process and the rinsing process, and when the load amount is equal to or greater than the predetermined amount, the operation including the reverse two-axis operation and the single-axis operation is performed ( S207 to S213). However, it is also possible to perform the operation including the reverse two-axis operation and the single-axis operation regardless of the load amount in the washing process and the rinsing process.
进而,在上述变更例1中,以使驱动电机100的堵转等不良情况更不容易发生的方式,使负荷量为规定量以上的情况下的反转双轴运转中的驱动电机100的正转和反转的接通时间比负荷量小于规定量情况下的反转双轴运转中的驱动电机100的正转和反转的接通时间短。然而,两者的接通时间也可以设为相同。Furthermore, in the above-described first modification, the drive motor 100 in the reverse two-axis operation in the case where the load amount is equal to or greater than a predetermined amount is caused to cause a problem such as the stall of the drive motor 100 to be less likely to occur. The ON time of the rotation and the reverse rotation is shorter than the ON time of the forward rotation and the reverse rotation of the drive motor 100 in the reverse two-axis operation in the case where the load amount is less than the predetermined amount. However, the on-time of both can also be set to be the same.
进而,在上述变更例1的反转双轴运转中,在驱动电机100正转时和反转时施加于旋转翼24的负荷变大的情况下,也可以与上述实施方式的图9的控制动作同样地,实施向单轴运转的切换。Further, in the reverse two-axis operation of the first modification, when the load applied to the rotary vane 24 during the forward rotation and the reverse rotation of the drive motor 100 is increased, the control of FIG. 9 of the above-described embodiment may be used. In the same manner, the switching to the single-axis operation is performed.
进而,上述实施方式的图9的控制动作及上述变更例1的图10的控制动作也可以仅在洗涤过程及漂洗过程中的任意的过程中实施。Further, the control operation of FIG. 9 of the above embodiment and the control operation of FIG. 10 of the above-described first modification may be performed only in any of the washing process and the rinsing process.
进而,在上述实施方式中,传递机构部T构成为使滚筒22和旋转翼24以不同的旋转速度旋转。然而,传递机构部T也可以构成为使滚筒22和旋转翼24以相等的旋转速度旋转。Further, in the above embodiment, the transmission mechanism portion T is configured to rotate the drum 22 and the rotary blade 24 at different rotational speeds. However, the transmission mechanism portion T may be configured to rotate the drum 22 and the rotary blades 24 at equal rotational speeds.
进而,在上述实施方式中,驱动电机100为外转子型的DC无刷电机,但也可以在驱动部30使用其他种类的驱动电机。Further, in the above embodiment, the drive motor 100 is an outer rotor type DC brushless motor, but another type of drive motor may be used in the drive unit 30.
进而,在上述实施方式中,滚筒22以相对于水平方向倾斜的倾斜轴为中心旋转。然而,滚筒洗衣机1也可以采用滚筒22以水平轴为中心旋转的结构。Further, in the above embodiment, the drum 22 is rotated about the tilt axis that is inclined with respect to the horizontal direction. However, the drum washing machine 1 may also adopt a structure in which the drum 22 rotates around the horizontal axis.
进而,上述实施方式的滚筒洗衣机1不具备烘干功能,但本发明也能应用于具备烘干功能的滚筒洗衣机即滚筒洗衣干衣机。Further, the drum washing machine 1 of the above embodiment does not have a drying function, but the present invention is also applicable to a drum washing and drying machine which is a drum washing machine having a drying function.
此外,本发明的实施方式能在技术方案所示的技术思想的范围内适当进行各种变更。Further, the embodiments of the present invention can be variously modified as appropriate within the scope of the technical idea shown in the claims.

Claims (6)

  1. 一种滚筒洗衣机,其特征在于,具备:A drum washing machine characterized by comprising:
    外筒,配置在机壳内;The outer cylinder is disposed in the casing;
    滚筒,配置在所述外筒内,并能以水平轴或相对于水平方向倾斜的倾斜轴为中心旋转;a drum disposed in the outer cylinder and rotatable about a horizontal axis or an inclined axis inclined with respect to a horizontal direction;
    旋转体,配置于所述滚筒的后部,表面具有与洗涤物接触的突状部;a rotating body disposed at a rear portion of the drum, the surface having a protrusion contacting the laundry;
    驱动电机,用于使所述滚筒和所述旋转体旋转;以及Driving a motor for rotating the drum and the rotating body;
    传递机构部,将所述驱动电机的旋转传递给所述滚筒和所述旋转体,使得所述滚筒与所述旋转体向相反的旋转方向旋转。The transmission mechanism unit transmits the rotation of the drive motor to the drum and the rotating body such that the drum and the rotating body rotate in opposite rotational directions.
  2. 根据权利要求1所述的滚筒洗衣机,其特征在于,A drum washing machine according to claim 1, wherein
    所述传递机构部具备:The transmission mechanism unit has:
    第一旋转轴,固定于所述旋转体;a first rotating shaft fixed to the rotating body;
    第二旋转轴,固定于所述滚筒;以及a second rotating shaft fixed to the drum;
    行星齿轮机构,包括:太阳轮、包围该太阳轮的环状的齿圈、与所述太阳轮及所述齿圈啮合的多个行星轮、和可旋转地保持这些行星轮的行星架,A planetary gear mechanism includes: a sun gear, an annular ring gear surrounding the sun gear, a plurality of planet gears meshing with the sun gear and the ring gear, and a planet carrier rotatably holding the planet wheels,
    在所述行星齿轮机构中,所述行星架及所述齿圈中的一方为输出部且另一方为固定部,所述太阳轮连接于所述第一旋转轴,所述输出部连接于所述第二旋转轴,在所述固定部被固定为不旋转的状态下当所述太阳轮旋转时,所述输出部隔着所述行星轮与所述太阳轮反向旋转。In the planetary gear mechanism, one of the carrier and the ring gear is an output portion and the other is a fixed portion, the sun gear is coupled to the first rotating shaft, and the output portion is coupled to the In the second rotating shaft, when the sun gear rotates while the fixed portion is fixed in a non-rotating state, the output portion rotates in the opposite direction to the sun gear via the planetary gear.
  3. 根据权利要求2所述的滚筒洗衣机,其特征在于,还具备:The drum washing machine according to claim 2, further comprising:
    离合器机构部,在第一形态与第二形态之间切换所述驱动电机的驱动形态,其中,所述第一形态为通过使所述固定部被固定为不旋转而使所述滚筒与所述旋转体向相反的旋转方向旋转的驱动形态,所述第二形态为通过使所述固定部与所述太阳轮一体旋转而使所述滚筒与所述旋转体一体旋转的驱动形态;以及The clutch mechanism unit switches the driving form of the drive motor between the first form and the second form, wherein the first form is to fix the fixed portion to be non-rotating to cause the drum and the drum a driving form in which the rotating body rotates in the opposite rotation direction, and the second aspect is a driving form in which the fixed portion and the sun gear are integrally rotated to integrally rotate the drum and the rotating body;
    控制部,控制所述驱动电机及所述离合器机构部的动作。The control unit controls the operation of the drive motor and the clutch mechanism unit.
  4. 根据权利要求3所述的滚筒洗衣机,其特征在于,A drum washing machine according to claim 3, wherein
    所述控制部在洗涤过程和/或漂洗过程中进行如下运转:The control unit performs the following operations during the washing process and/or the rinsing process:
    第一运转,以所述第一形态使所述驱动电机旋转,并以使洗涤物翻滚的方式使所述滚筒旋转且使所述旋转体与所述滚筒反向旋转;a first operation of rotating the drive motor in the first configuration and rotating the drum in a manner to tumble the laundry and rotating the rotary body and the drum in a reverse direction;
    第二运转,当所述第一运转中施加于所述旋转体的负荷的大小超过规定的大小时,从所述第一形态切换为所述第二形态来使所述驱动电机旋转,并以使洗涤物翻滚的方式使所述滚筒旋转且使所述旋转体与所述滚筒一体旋转。In the second operation, when the magnitude of the load applied to the rotating body in the first operation exceeds a predetermined size, the first embodiment is switched to the second form to rotate the driving motor, and The drum is rotated in such a manner that the drum is rotated and the rotating body is rotated integrally with the drum.
  5. 根据权利要求3所述的滚筒洗衣机,其特征在于,A drum washing machine according to claim 3, wherein
    所述控制部在洗涤过程和/或漂洗过程中,在进行第一运转之后进行第二运转,其中,所述第一运转是以所述第一形态使所述驱动电机旋转,并以使洗涤物翻滚的方式使所述滚筒旋转且使所述旋转体与所述滚筒反向旋转的运转;所述第二运转是从所述第一形态切换为所述第二形态来使所述驱动电机旋转,并以使洗涤物翻滚的方式使所述滚筒旋转且使所述旋转体与所述滚筒一体旋转的运转。The control unit performs a second operation after performing the first operation during the washing process and/or the rinsing process, wherein the first operation rotates the driving motor in the first form to cause washing An operation of rotating the drum to rotate the drum and rotating the drum in a reverse direction; the second operation is switching from the first form to the second form to drive the motor Rotating and rotating the drum in such a manner that the laundry is tumbling and rotating the rotating body integrally with the drum.
  6. 根据权利要求5所述的滚筒洗衣机,其特征在于,A drum washing machine according to claim 5, wherein
    所述控制部,The control unit,
    在所述滚筒内的洗涤物的负荷量为规定量以上的情况下,在进行所述第一运转之后进行所述第二运转,When the load amount of the laundry in the drum is equal to or greater than a predetermined amount, the second operation is performed after the first operation is performed.
    在所述滚筒内的洗涤物的负荷量小于规定量的情况下,只进行所述第一运转而不进行所述第二运转。When the load amount of the laundry in the drum is less than a predetermined amount, only the first operation is performed without performing the second operation.
PCT/CN2018/111342 2017-10-26 2018-10-23 Drum washing machine WO2019080825A1 (en)

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