WO2019062965A1 - Method and apparatus for regulating charging current - Google Patents

Method and apparatus for regulating charging current Download PDF

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Publication number
WO2019062965A1
WO2019062965A1 PCT/CN2018/108799 CN2018108799W WO2019062965A1 WO 2019062965 A1 WO2019062965 A1 WO 2019062965A1 CN 2018108799 W CN2018108799 W CN 2018108799W WO 2019062965 A1 WO2019062965 A1 WO 2019062965A1
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WIPO (PCT)
Prior art keywords
charging
temperature
current
detection period
charging current
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PCT/CN2018/108799
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French (fr)
Chinese (zh)
Inventor
阮斌斌
黄力坤
张恒恒
黄宝仙
苗苗
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比亚迪股份有限公司
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Publication of WO2019062965A1 publication Critical patent/WO2019062965A1/en

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    • H02J7/0088
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/44Methods for charging or discharging
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/44Methods for charging or discharging
    • H01M10/443Methods for charging or discharging in response to temperature
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/0029Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries with safety or protection devices or circuits
    • H02J7/0077
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • H01M10/4257Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present application relates to the field of electric vehicle technology, and in particular, to a charging current adjusting method and a charging current adjusting device.
  • the present application proposes a charging current adjustment method, which can effectively prevent the charging interface from being over-temperature, can not only effectively protect the charging interface, but also can ensure the normal completion of charging.
  • the application also proposes a non-transitory computer readable storage medium.
  • the application also proposes a charging current regulating device.
  • the first aspect of the present application provides a charging current adjustment method, the method comprising the steps of: detecting a power terminal temperature of a charging interface in each detection period to obtain a temperature change of the charging interface, and detecting a charging current And adjusting the charging current in the next detection period according to the temperature change condition of the charging interface and the charging current in the current detection period.
  • the temperature of the charging interface is detected by detecting the temperature of the power terminal of the charging interface in each detection period, and the charging current is detected to detect the temperature of the charging interface according to the current detection period.
  • the change condition and the charging current adjust the charging current in the next detection period, thereby effectively preventing the charging interface from overheating, not only effectively protecting the charging interface, but also ensuring that the charging is completed normally.
  • the second aspect of the present application provides a non-transitory computer readable storage medium having a computer program stored thereon, which is implemented by the processor to implement the charging current adjustment method proposed by the first aspect of the present application.
  • non-transitory computer readable storage medium of the embodiment of the present application by performing the stored computer program, it is possible to effectively prevent the charging interface from being over-temperatureed, not only to effectively protect the charging interface, but also to ensure normal charging completion.
  • the third embodiment of the present application provides a charging current adjusting device, which includes: a temperature detecting module, configured to detect a power terminal temperature of a charging interface in each detecting period to obtain a temperature change of the charging interface; The current detecting module is configured to detect the charging current in each detecting period; and the control module is configured to adjust the charging current in the next detecting period according to the temperature change condition of the charging interface and the charging current in the current detecting period.
  • the temperature detecting module detects the temperature of the power terminal of the charging interface in each detecting period to obtain the temperature change of the charging interface, and detects the charging in each detecting period by the current detecting module.
  • the current is controlled so that the control module adjusts the charging current in the next detection period according to the temperature change of the charging interface and the charging current in the current detection period, thereby effectively preventing the charging interface from being over-temperature, and not only effectively protecting the charging interface, It also ensures that the charging is completed normally.
  • FIG. 1 is a flow chart of a charging current adjustment method according to an embodiment of the present application.
  • FIG. 2 is a schematic structural diagram of a power terminal of a charging interface according to an embodiment of the present application
  • FIG. 3 is a graph showing relationship between heat dissipation power and power terminal temperature according to an embodiment of the present application
  • FIG. 5 is a block schematic diagram of a charging current adjusting device according to an embodiment of the present application.
  • the charging interface is provided with temperature monitoring and over-temperature protection functions, but the implementation of the function is basically to set a temperature upper limit value, and when the charging interface temperature reaches the temperature upper limit value, directly by the electric vehicle
  • the charger or associated control unit controls the charging to stop.
  • the temperature upper limit is set to be large, the material of the charging interface is prone to aging when the charging interface reaches or approaches the upper temperature limit for a long time, and the high temperature aging is unrecoverable; If the upper limit of the temperature is set small, the upper limit of the temperature will be reached in a short time during charging, which will stop charging frequently, which makes the charging difficult to complete normally and affects the user's use of the electric vehicle.
  • FIG. 1 is a flow chart of a charging current adjustment method according to an embodiment of the present application. As shown in FIG. 1 , the charging current adjustment method of the embodiment of the present application includes the following steps:
  • the charging interface of the embodiment of the present application may include a charging plug and a charging socket.
  • the charging device such as a charging post
  • the charging device to be charged such as an electric car.
  • the power terminal of the charging interface in this embodiment is a terminal that transmits a charging current, which can generate heat during charging.
  • the charging interface may further include a signal terminal for transmitting signals between the charging device (such as a charging post) and the device to be charged (such as an electric car), and the signal terminal generally does not generate heat during charging due to the transmission of a small signal.
  • the power terminals of the two can be connected to the charging socket terminals, and the charging plug terminals and the charging socket terminals can be crimped to the corresponding wires.
  • the charging plug terminal, the charging receptacle terminal, the terminal crimping point, and a portion of the wires may be located inside the charging interface for design and process requirements.
  • the conductors such as the charging plug terminal, the charging socket terminal, the terminal crimping point and the metal portion of the partial wire in the charging interface generate heat and absorb heat, and the insulating layer of some of the wires in the charging interface radiates heat outward.
  • the relationship between the heating power P 0 , the heat absorption power P 1 and the heat dissipation power P 2 can be obtained, as shown in the following formula (1):
  • the heat absorption power P 1 determines the heating condition of the power terminal of the charging interface, that is, the temperature change of the charging interface.
  • a temperature sensor may be provided at the terminal crimping point of the charging receptacle terminal to detect the power terminal temperature of the charging interface.
  • the whole process of detecting the power terminal temperature of the charging interface may be divided into multiple detection periods, and the start power terminal temperature T start of the detection cycle start time point and the detection cycle deadline time are detected in each detection cycle.
  • the cut-off power terminal temperature T of the point is turned off , and the temperature rise in the detection period is obtained according to the difference between the cutoff power terminal temperature T cutoff and the start power terminal temperature T start .
  • the starting power terminal temperature T starts from the temperature of the power terminal at the starting time point, and the cut-off power terminal temperature T is cut off to the temperature of the power terminal at the cut-off time point.
  • the charging current can be the charging current detected at any time point in one detection period.
  • the charging current can also be the average charging current for one detection period.
  • the proportional coefficient may be calculated according to the temperature change of the charging interface in the current detection period, and then the charging current in the next detection period is calculated according to the proportional coefficient and the charging current in the current detection period. .
  • the control charging current is the calculated charging current in the next detection period, which can effectively prevent the charging current from being too high in the next detection period.
  • the charging current adjustment can be controlled by setting the duration of each detection period. Precision. Correspondingly, the shorter each detection period, the higher the accuracy of the charging current adjustment.
  • the relationship between the heat dissipation power of the charging interface and the power terminal temperature of the charging interface under the test condition is obtained as a preset first relationship
  • the power terminal temperature of the charging interface under the test condition is obtained and the temperature of the power terminal is
  • the relationship between the temperature rise of the initial temperature in one detection period serves as a preset second relationship.
  • the preset first relationship may be obtained according to parameters such as a power terminal temperature of the charging interface and a power terminal resistance value of the charging interface under test conditions.
  • the test conditions include selecting a plurality of sample charging interfaces, and switching the rated current to the plurality of sample charging interfaces at different initial temperatures.
  • a plurality of (for example, three) sample charging interfaces may be selected according to requirements, wherein the specifications of each sample charging interface are the same as those of the charging interface to which the charging current is to be adjusted in the embodiment of the present application.
  • a temperature sensor can also be set at the terminal crimping point of the charging socket terminal of the sample charging interface, and the power terminal temperature of the sample charging interface is detected in each detection cycle.
  • the power terminal temperature of a sample charging interface is brought to an initial temperature T 0 , for example, the test can be performed under the condition that the ambient temperature is T 0 . Then charging power measurement sample interface terminal resistance value R 0, and then the charging port is turned sample rated current I 0, the temperature sensor until the temperature reaches a temperature T balance equilibrium, or up to the maximum heat-resistant temperature T stop charging interface, wherein, the charging interface may be heat-resistant upper limit temperature T stop charging the lowest temperatures of the heat-resistant material within the interface.
  • the temperature value T of the temperature sensor and the power terminal resistance R of the sample charging interface are acquired in real time.
  • n is the number of power terminals of the sample charging interface
  • C 1 is the specific heat capacity of the inner conductor of the sample charging interface
  • t is the time of one detection cycle
  • ⁇ T is the temperature rise of one detection cycle.
  • multiple test results can be obtained by testing the plurality of sample charging interfaces at different initial temperatures, and a plurality of test results can be obtained, and the heat dissipation power of the charging interface and the power terminal of the charging interface can be obtained under the test conditions.
  • the relationship between the temperatures is the preset first relationship.
  • the relationship between the power terminal temperature of the charging interface under the test condition and the temperature rise of the power terminal temperature in a detection period is the preset second relationship. .
  • the preset first relationship may be as shown in FIG. 3, and the heat dissipation power P 2 of the charging interface increases as the power terminal temperature T of the charging interface increases, until the power terminal temperature T reaches T balance or T stops .
  • the rate of change of the heat dissipation power P 2 of the charging interface is gradually decreased; the preset second relationship can be as shown in FIG. 4, and the temperature rise ⁇ T of the power terminal is the starting temperature in one detection period along with the power
  • the terminal temperature T increases and increases until the power terminal temperature reaches T balance or T stop , and the rate of change of the temperature rise ⁇ T gradually decreases.
  • the current detection period may be obtained according to the initial power terminal temperature and the cutoff power terminal temperature in the current detection period. Temperature rise, and obtaining the heat dissipation power of the charging interface in the current detection period according to the cutoff power terminal temperature in the current detection period and the preset first relationship, and according to the starting power terminal temperature and the preset second in the current detection period
  • the relationship between the starting power terminal temperature and the temperature rise in a detection period under the condition of the test, and according to the temperature rise in the current detection period, the starting power terminal temperature is the starting temperature under the test condition.
  • the temperature rise in one detection period and the heat dissipation power of the charging interface in the current detection period are calculated as a proportional coefficient K 1 .
  • the scaling factor K 1 can be calculated according to the following formula (3):
  • C 1 is the specific heat capacity of the inner conductor of the charging interface
  • m 1 is the mass of the inner conductor of the charging interface
  • ⁇ T tN is the temperature rise in the current detection period
  • ⁇ T is the starting temperature at the starting power terminal temperature under the test condition. The temperature rise during one detection period
  • P 2 is the heat dissipation power of the charging interface during the current detection period.
  • I tN is the charging current in the current detection period
  • R tN is the power terminal resistance value of the charging interface under the cut-off power terminal temperature in the current detection period
  • R is the power terminal of the charging interface under the temperature of the cut-off power terminal under the test condition Resistance value
  • the heating capacity of the charging interface is ensured to be equal to the heat generated under the above test conditions, and the temperature rise rate of the charging interface can be ensured. Not more than the rate of temperature rise under the above test conditions. Therefore, in the embodiment of the present application, the heating power P 0 of the next detection period t(N+1) can be made the same as the test time, so that the heating power of the charging interface can be guaranteed to be at a lower level. Let the heating power P 0 of the next detection period t(N+1) be the same as the test time, as shown in the following formula (5):
  • I t(N+1) is the charging current in the next detection period
  • R t(N+1) is the power terminal resistance value of the charging interface at the off power terminal temperature in the next detection period.
  • the detection period is short, so the temperature rise in the adjacent detection period is small, and the change in the resistance value of the power terminal is also small. Therefore, the following formula (7) can be obtained:
  • the charging current may be calculated charging current in the next detection cycle in accordance with the scaling factor K 1 and the current detection period, i.e., (7) within the next detection period calculated based on the formula The charging current.
  • the charging current lower limit value may be set according to user requirements, etc., if the calculated charging current in the next detection period is less than the charging current lower limit value, the charging current lower limit is set. The value is used as the charging current in the next detection period, thereby preventing the charging rate from being affected by the charging current being too low.
  • the heat can reach the upper limit temperature T stop charging interface of the interface in the charging power terminal temperature, a temperature may be at a charging power terminal interface temperature exceeds the equilibrium conditions of the test T balance and smaller than the upper limit temperature T of the heat stops, the charging current is reduced to the lower limit value of the charging current.
  • the temperature of the charging interface is detected by detecting the temperature of the power terminal of the charging interface in each detection period, and the charging current is detected to be detected according to the current detection period.
  • the temperature change of the charging interface and the charging current adjust the charging current in the next detection period, thereby effectively preventing the charging interface from overheating, not only effectively protecting the charging interface, but also ensuring that the charging is completed normally.
  • the present application also proposes a non-transitory computer readable storage medium.
  • the non-transitory computer readable storage medium of the embodiment of the present application has a computer program stored thereon, and when the program is executed by the processor, the charging current adjustment method proposed in the above embodiment of the present application can be implemented.
  • non-transitory computer readable storage medium of the embodiment of the present application by performing the stored computer program, it is possible to effectively prevent the charging interface from being over-temperatureed, not only to effectively protect the charging interface, but also to ensure normal charging completion.
  • the present application also proposes a charging current adjusting device.
  • the charging current adjusting device of the embodiment of the present application includes: a temperature detecting module 10, a current detecting module 20, and a control module 30.
  • the temperature detecting module 10 is configured to detect the temperature of the power terminal of the charging interface to obtain the temperature change of the charging interface in each detecting period
  • the current detecting module 20 is configured to detect the charging current in each detecting period
  • the control module 30 uses The charging current in the next detection period is adjusted according to the temperature variation of the charging interface and the charging current in the current detection period.
  • the charging interface of the embodiment of the present application may include a charging plug and a charging socket.
  • the charging device such as a charging post
  • the charging device to be charged such as an electric car.
  • the power terminal is a terminal that transmits a charging current, which can generate heat during charging.
  • the charging interface may further include a signal terminal for transmitting signals between the charging device (such as a charging post) and the device to be charged (such as an electric car), and the signal terminal generally does not generate heat during charging due to the transmission of a small signal.
  • the power terminals of the two can be connected to the charging socket terminals, and the charging plug terminals and the charging socket terminals can be crimped to the corresponding wires.
  • the charging plug terminal, the charging receptacle terminal, the terminal crimping point, and a portion of the wires may be located inside the charging interface for design and process requirements.
  • the conductors such as the charging plug terminal, the charging socket terminal, the terminal crimping point and the metal portion of the partial wire in the charging interface generate heat and absorb heat, and the insulating layer of some of the wires in the charging interface radiates heat outward.
  • the relationship between the heating power P 0 , the heat absorption power P 1 and the heat dissipation power P 2 can be obtained, as shown in the following formula (1):
  • the heat absorption power P 1 determines the heating condition of the power terminal of the charging interface, that is, the temperature change of the charging interface.
  • a temperature sensor may be disposed at a terminal crimping point of the charging socket terminal, and the temperature detecting module 10 may detect the power terminal temperature of the charging interface through the temperature sensor.
  • the process may detect the temperature of the power terminals of the charging interface is divided into a plurality of detection period, the detection module 10 detects the temperature in each detection cycle start temperature of the power terminal point of the detection period and the start time T start The cut-off power terminal temperature T of the detection cycle cut-off time point is turned off , and the temperature rise in the detection period is obtained according to the difference between the cutoff power terminal temperature T cutoff and the start power terminal temperature T start .
  • the charging current may be the charging current detected by the current detecting module 20 at any time point within one detection period. . In one embodiment of the present application, the charging current may also be an average charging current for one detection period.
  • control module 30 may calculate a proportional coefficient according to a temperature change condition of the charging interface in the current detection period, and then calculate the next detection period according to the proportional coefficient and the charging current in the current detection period. The charging current. During the next detection period, the control module 30 controls the charging current to be the calculated charging current in the next detection period, thereby effectively preventing the charging current from being too high in the next detection period.
  • the charging current adjustment can be controlled by setting the duration of each detection period. Precision. Correspondingly, the shorter each detection period, the higher the accuracy of the charging current adjustment.
  • the relationship between the heat dissipation power of the charging interface and the power terminal temperature of the charging interface under the test condition may be obtained as a preset first relationship, and the power terminal temperature of the charging interface under the test condition is obtained and the temperature of the power terminal is The relationship between the temperature rise of the initial temperature in one detection period serves as a preset second relationship.
  • the preset first relationship may be obtained according to parameters such as a power terminal temperature of the charging interface and a power terminal resistance value of the charging interface under test conditions.
  • the test conditions include selecting a plurality of sample charging interfaces, and switching the rated current to the plurality of sample charging interfaces at different initial temperatures.
  • a plurality of (for example, three) sample charging interfaces may be selected according to requirements, wherein the specifications of each sample charging interface are the same as those of the charging interface to which the charging current is to be adjusted in the embodiment of the present application.
  • a temperature sensor can also be set at the terminal crimping point of the charging socket terminal of the sample charging interface, and the power terminal temperature of the sample charging interface is detected at each detection cycle.
  • the power terminal temperature of a sample charging interface is brought to an initial temperature T 0 , for example, the test can be performed under the condition that the ambient temperature is T 0 . Then charging power measurement sample interface terminal resistance value R 0, and then the charging port is turned sample rated current I 0, the temperature sensor until the temperature reaches a temperature T balance equilibrium, or up to the maximum heat-resistant temperature T stop charging interface, wherein, the charging interface may be heat-resistant upper limit temperature T stop charging the lowest temperatures of the heat-resistant material within the interface.
  • the temperature value T of the temperature sensor and the power terminal resistance R of the sample charging interface are acquired in real time.
  • n is the number of power terminals of the sample charging interface
  • C 1 is the specific heat capacity of the inner conductor of the sample charging interface
  • t is the time of one detection cycle
  • ⁇ T is the temperature rise of one detection cycle.
  • multiple test results can be obtained by testing the plurality of sample charging interfaces at different initial temperatures, and a plurality of test results can be obtained, and the heat dissipation power of the charging interface and the power terminal of the charging interface can be obtained under the test conditions.
  • the relationship between the temperatures that is, the preset first relationship, the power terminal temperature of the charging interface under the test condition, and the relationship between the temperature rise of the power terminal temperature and the temperature rise in one detection period, that is, the preset The second relationship.
  • the preset first relationship may be as shown in FIG. 3, and the heat dissipation power P 2 of the charging interface increases as the power terminal temperature T of the charging interface increases, until the power terminal temperature T reaches T balance or T stops .
  • the rate of change of the heat dissipation power P 2 of the charging interface is gradually decreased; the preset second relationship can be as shown in FIG. 4, and the temperature rise ⁇ T of the power terminal is the starting temperature in one detection period along with the power
  • the terminal temperature T increases and increases until the power terminal temperature reaches T balance or T stop , and the rate of change of the temperature rise ⁇ T gradually decreases.
  • the preset first relationship and the preset second relationship may be stored and retrieved by the control module 30 during charging current adjustment.
  • the control module 30 may obtain the temperature rise in the current detection period according to the initial power terminal temperature and the cutoff power terminal temperature in the current detection period, and according to the cutoff power terminal temperature and the current detection period.
  • the preset first relationship acquires the heat dissipation power of the charging interface in the current detection period, and starts from the starting power terminal temperature according to the initial power terminal temperature and the preset second relationship in the current detection period.
  • the temperature rise of the temperature during a detection period, and according to the temperature rise in the current detection period, the temperature rise of the starting power terminal temperature under the test condition in a detection period and the charging interface of the current detection period The heat dissipation power calculates the proportionality factor K 1 .
  • control module 30 may calculate the scaling factor K 1 according to the following formula (3):
  • C 1 is the specific heat capacity of the inner conductor of the charging interface
  • m 1 is the mass of the inner conductor of the charging interface
  • ⁇ T tN is the temperature rise in the current detection period
  • ⁇ T is the starting temperature at the starting power terminal temperature under the test condition. The temperature rise during one detection period
  • P 2 is the heat dissipation power of the charging interface during the current detection period.
  • I tN is the charging current in the current detection period
  • R tN is the power terminal resistance value of the charging interface under the cut-off power terminal temperature in the current detection period
  • R is the power terminal of the charging interface under the temperature of the cut-off power terminal under the test condition Resistance value
  • the heating capacity of the charging interface is ensured to be equal to the heat generated under the above test conditions, and the temperature rise rate of the charging interface can be ensured. Not more than the rate of temperature rise under the above test conditions. Therefore, in the embodiment of the present application, the heating power P 0 of the next detection period t(N+1) can be made the same as the test time, so that the heating power of the charging interface can be guaranteed to be at a lower level. Let the heating power P 0 of the next detection period t(N+1) be the same as the test time, as shown in the following formula (5):
  • I t(N+1) is the charging current in the next detection period
  • R t(N+1) is the power terminal resistance value of the charging interface at the off power terminal temperature in the next detection period.
  • the detection period is short, so the temperature rise in the adjacent detection period is small, and the change in the resistance value of the power terminal is also small. Therefore, the following formula (7) can be obtained:
  • the control module 30 can calculate the charging current in the next detection period according to the proportional coefficient K 1 and the charging current in the current detection period, that is, the control module 30 can calculate according to the above formula (7).
  • the charging current in the next detection cycle is not limited to the proportional coefficient K 1 and the charging current in the current detection period.
  • the charging current lower limit value may be set in the control module 30 according to user requirements or the like, and the charging current lower limit value may be set, and the control module 30 may calculate the obtained next detection period.
  • the lower limit of the charging current is used as the charging current in the next detection period, thereby preventing the charging rate from being affected by the charging current being too low.
  • control module 30 may also provide heat to stop charging upper limit temperature T at the interface of the charging power terminal interface temperature, also at a power terminal charging interface temperature exceeds the temperature of the test conditions
  • the balance T balance and less than the heat-resistant upper limit temperature T stop the charging current to the lower limit of the charging current.
  • the temperature detecting module detects the temperature of the power terminal of the charging interface in each detecting period to obtain the temperature change of the charging interface, and detects the charging in each detecting period by the current detecting module.
  • the current is controlled so that the control module adjusts the charging current in the next detection period according to the temperature change of the charging interface and the charging current in the current detection period, thereby effectively preventing the charging interface from being over-temperature, and not only effectively protecting the charging interface, It also ensures that the charging is completed normally.
  • first and second are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated.
  • features defining “first” and “second” may include one or more of the features either explicitly or implicitly.
  • the meaning of "a plurality” is two or more unless specifically and specifically defined otherwise.
  • the terms “installation”, “connected”, “connected”, “fixed” and the like shall be understood broadly, and may be either a fixed connection or a detachable connection, unless otherwise explicitly stated and defined. , or integrated; can be mechanical connection, or can be electrical connection; can be directly connected, or can be indirectly connected through an intermediate medium, can be the internal communication of two elements or the interaction of two elements.
  • installation can be understood on a case-by-case basis.
  • the first feature "on” or “below” the second feature may be the direct contact of the first and second features, or the first and second features are indirectly through the intermediate medium, unless otherwise explicitly stated and defined. contact.
  • the first feature "above”, “above” and “above” the second feature may be that the first feature is directly above or above the second feature, or merely that the first feature level is higher than the second feature.
  • the first feature “below”, “below” and “below” the second feature may be that the first feature is directly below or obliquely below the second feature, or merely that the first feature level is less than the second feature.

Abstract

Disclosed in the present application are a method and apparatus for regulating a charging current. The method comprises the following steps: detecting a power terminal temperature of a charging interface in each detection period to obtain temperature change condition of the charging interface, and detecting a charging current; and regulating a charging current in a next period according to the temperature change condition of the charging interface in the current detection period and the charging current.

Description

充电电流调节方法和装置Charging current adjustment method and device
相关申请的交叉引用Cross-reference to related applications
本申请基于申请号为201710922505.7,申请日为2017年9月30日的中国专利申请提出,并要求该中国专利申请的优先权,该中国专利申请的全部内容在此引入本申请作为参考。The present application is based on a Chinese patent application filed on Sep. 30, 2017, the entire disclosure of which is hereby incorporated by reference.
技术领域Technical field
本申请涉及电动汽车技术领域,特别涉及一种充电电流调节方法和一种充电电流调节装置。The present application relates to the field of electric vehicle technology, and in particular, to a charging current adjusting method and a charging current adjusting device.
背景技术Background technique
目前,能源问题和环境问题推动新能源汽车爆发性成长,新能源汽车销售量不断攀升。与传统燃油汽车相比,新能源汽车具有节能环保的巨大优势。然而,新能源汽车中的重点发展对象电动汽车存在充电时间周期长的缺陷。现阶段利用增大充电功率来缩短电动汽车的充电时间是普遍使用的方案之一,但随之而来的问题是充电接口的接线端子发热严重,导致接线端子烧毁或充电故障,整车无法进行正常充电。At present, energy issues and environmental issues are driving the explosive growth of new energy vehicles, and sales of new energy vehicles are rising. Compared with traditional fuel vehicles, new energy vehicles have great advantages in energy saving and environmental protection. However, the key development targets in new energy vehicles have the drawback of long charging time period. At present, using the increased charging power to shorten the charging time of the electric vehicle is one of the commonly used solutions, but the problem that comes with it is that the charging terminal of the charging interface is severely heated, resulting in burning or charging failure of the terminal, and the whole vehicle cannot be carried out. Normal charging.
发明内容Summary of the invention
本申请提出一种充电电流调节方法,能够有效防止充电接口过温,不仅能够有效保护充电接口,还能够保障充电正常完成。The present application proposes a charging current adjustment method, which can effectively prevent the charging interface from being over-temperature, can not only effectively protect the charging interface, but also can ensure the normal completion of charging.
本申请还提出一种非临时性计算机可读存储介质。The application also proposes a non-transitory computer readable storage medium.
本申请还提出一种充电电流调节装置。The application also proposes a charging current regulating device.
本申请第一方面实施例提出了一种充电电流调节方法,该方法包括以下步骤:在每个检测周期内检测充电接口的功率端子温度以获取所述充电接口的温 度变化情况,并检测充电电流;根据当前检测周期内的所述充电接口的温度变化情况和充电电流对下一检测周期内的充电电流进行调节。The first aspect of the present application provides a charging current adjustment method, the method comprising the steps of: detecting a power terminal temperature of a charging interface in each detection period to obtain a temperature change of the charging interface, and detecting a charging current And adjusting the charging current in the next detection period according to the temperature change condition of the charging interface and the charging current in the current detection period.
根据本申请实施例的充电电流调节方法,通过在每个检测周期内检测充电接口的功率端子温度以获取充电接口的温度变化情况,并检测充电电流,以根据当前检测周期内的充电接口的温度变化情况和充电电流对下一检测周期内的充电电流进行调节,由此,能够有效防止充电接口过温,不仅能够有效保护充电接口,还能够保障充电正常完成。According to the charging current adjustment method of the embodiment of the present application, the temperature of the charging interface is detected by detecting the temperature of the power terminal of the charging interface in each detection period, and the charging current is detected to detect the temperature of the charging interface according to the current detection period. The change condition and the charging current adjust the charging current in the next detection period, thereby effectively preventing the charging interface from overheating, not only effectively protecting the charging interface, but also ensuring that the charging is completed normally.
本申请第二方面实施例提出了一种非临时性计算机可读存储介质,其上存储有计算机程序,该程序被处理器执行时实现本申请第一方面实施例提出的充电电流调节方法。The second aspect of the present application provides a non-transitory computer readable storage medium having a computer program stored thereon, which is implemented by the processor to implement the charging current adjustment method proposed by the first aspect of the present application.
根据本申请实施例的非临时性计算机可读存储介质,通过执行其存储的计算机程序,能够有效防止充电接口过温,不仅能够有效保护充电接口,还能够保障充电正常完成。According to the non-transitory computer readable storage medium of the embodiment of the present application, by performing the stored computer program, it is possible to effectively prevent the charging interface from being over-temperatureed, not only to effectively protect the charging interface, but also to ensure normal charging completion.
本申请第三方面实施例提出了一种充电电流调节装置,该装置包括:温度检测模块,用于在每个检测周期内检测充电接口的功率端子温度以获取所述充电接口的温度变化情况;电流检测模块,用于在每个检测周期内检测充电电流;控制模块,用于根据当前检测周期内的所述充电接口的温度变化情况和充电电流对下一检测周期内的充电电流进行调节。The third embodiment of the present application provides a charging current adjusting device, which includes: a temperature detecting module, configured to detect a power terminal temperature of a charging interface in each detecting period to obtain a temperature change of the charging interface; The current detecting module is configured to detect the charging current in each detecting period; and the control module is configured to adjust the charging current in the next detecting period according to the temperature change condition of the charging interface and the charging current in the current detecting period.
根据本申请实施例的充电电流调节装置,通过温度检测模块在每个检测周期内检测充电接口的功率端子温度以获取充电接口的温度变化情况,并通过电流检测模块在每个检测周期内检测充电电流,以便控制模块根据当前检测周期内的充电接口的温度变化情况和充电电流对下一检测周期内的充电电流进行调节,由此,能够有效防止充电接口过温,不仅能够有效保护充电接口,还能够保障充电正常完成。According to the charging current adjusting device of the embodiment of the present application, the temperature detecting module detects the temperature of the power terminal of the charging interface in each detecting period to obtain the temperature change of the charging interface, and detects the charging in each detecting period by the current detecting module. The current is controlled so that the control module adjusts the charging current in the next detection period according to the temperature change of the charging interface and the charging current in the current detection period, thereby effectively preventing the charging interface from being over-temperature, and not only effectively protecting the charging interface, It also ensures that the charging is completed normally.
附图说明DRAWINGS
图1为根据本申请实施例的充电电流调节方法的流程图;1 is a flow chart of a charging current adjustment method according to an embodiment of the present application;
图2为根据本申请一个实施例的充电接口的功率端子结构示意图;2 is a schematic structural diagram of a power terminal of a charging interface according to an embodiment of the present application;
图3为根据本申请一个实施例的散热功率与功率端子温度之间的关系曲线图;3 is a graph showing relationship between heat dissipation power and power terminal temperature according to an embodiment of the present application;
图4为根据本申请一个实施例的温升与功率端子温度之间的关系曲线图;4 is a graph showing a relationship between temperature rise and power terminal temperature according to an embodiment of the present application;
图5为根据本申请实施例的充电电流调节装置的方框示意图。FIG. 5 is a block schematic diagram of a charging current adjusting device according to an embodiment of the present application.
具体实施方式Detailed ways
下面详细描述本申请的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本申请,而不能理解为对本申请的限制。The embodiments of the present application are described in detail below, and the examples of the embodiments are illustrated in the drawings, wherein the same or similar reference numerals are used to refer to the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are intended to be illustrative, and are not to be construed as limiting.
相关技术中,对充电接口配备温度监测和过温保护功能,但该功能的实现方式基本都是设定一个温度上限值,在检测到充电接口温度达到温度上限值时,直接由电动汽车的充电机或相关控制单元控制充电停止。对于该实现方式,如果温度上限值设定较大,则在充电接口长时间地达到或接近温度上限值时,充电接口的材料容易发生老化,而这种高温老化是不可恢复的;如果温度上限值设定较小,则充电时常会在较短时间内就达到温度上限值,这样会频繁停止充电,导致充电难以正常完成,影响用户对电动汽车的使用。In the related art, the charging interface is provided with temperature monitoring and over-temperature protection functions, but the implementation of the function is basically to set a temperature upper limit value, and when the charging interface temperature reaches the temperature upper limit value, directly by the electric vehicle The charger or associated control unit controls the charging to stop. For this implementation, if the temperature upper limit is set to be large, the material of the charging interface is prone to aging when the charging interface reaches or approaches the upper temperature limit for a long time, and the high temperature aging is unrecoverable; If the upper limit of the temperature is set small, the upper limit of the temperature will be reached in a short time during charging, which will stop charging frequently, which makes the charging difficult to complete normally and affects the user's use of the electric vehicle.
下面结合附图来描述本申请实施例的充电电流调节方法和装置。A charging current adjustment method and apparatus according to an embodiment of the present application will be described below with reference to the accompanying drawings.
图1为根据本申请实施例的充电电流调节方法的流程图。如图1所示,本申请实施例的充电电流调节方法,包括以下步骤:FIG. 1 is a flow chart of a charging current adjustment method according to an embodiment of the present application. As shown in FIG. 1 , the charging current adjustment method of the embodiment of the present application includes the following steps:
S1,在每个检测周期内检测充电接口的功率端子温度以获取充电接口的温度变化情况,并检测充电电流。S1. Detect the power terminal temperature of the charging interface in each detection cycle to obtain a temperature change of the charging interface, and detect the charging current.
本申请实施例的充电接口可包括充电插头和充电插座,当充电插头和充电插座连接时,充电设备(如充电桩)可为待充电设备(如电动汽车)进行充电。The charging interface of the embodiment of the present application may include a charging plug and a charging socket. When the charging plug and the charging socket are connected, the charging device (such as a charging post) can charge the device to be charged (such as an electric car).
该实施例中的充电接口的功率端子为传输充电电流的端子,其可在充电过程中发热。充电接口还可包括信号端子,用以在充电设备(如充电桩)和待充电设备(如电动汽车)之间进行信号传输,信号端子由于传输微小信号,其在充电过程中一般不会发热。The power terminal of the charging interface in this embodiment is a terminal that transmits a charging current, which can generate heat during charging. The charging interface may further include a signal terminal for transmitting signals between the charging device (such as a charging post) and the device to be charged (such as an electric car), and the signal terminal generally does not generate heat during charging due to the transmission of a small signal.
如图2所示,当充电插头和充电插座连接时,两者的功率端子,即充电插头端子可与充电插座端子相连接,充电插头端子与充电插座端子可压接至对应的导线。在本申请的一个实施例中,出于设计和工艺的要求,充电插头端子、充电插座端子、端子压接点和部分导线可位于充电接口内部。在充电过程中,充电接口内的充电插头端子、充电插座端子、端子压接点和部分导线的金属部分等导体发热并吸热,并且充电接口内的部分导线的绝缘层等向外散热。As shown in FIG. 2, when the charging plug and the charging socket are connected, the power terminals of the two, that is, the charging plug terminals, can be connected to the charging socket terminals, and the charging plug terminals and the charging socket terminals can be crimped to the corresponding wires. In one embodiment of the present application, the charging plug terminal, the charging receptacle terminal, the terminal crimping point, and a portion of the wires may be located inside the charging interface for design and process requirements. During the charging process, the conductors such as the charging plug terminal, the charging socket terminal, the terminal crimping point and the metal portion of the partial wire in the charging interface generate heat and absorb heat, and the insulating layer of some of the wires in the charging interface radiates heat outward.
根据发热、吸热和散热的关系,可得出发热功率P 0、吸热功率P 1和散热功率P 2之间的关系,如下述公式(1)所示: According to the relationship between heat generation, heat absorption and heat dissipation, the relationship between the heating power P 0 , the heat absorption power P 1 and the heat dissipation power P 2 can be obtained, as shown in the following formula (1):
P 0=P 1+P 2  (1) P 0 =P 1 +P 2 (1)
而吸热功率P 1决定充电接口的功率端子发热情况,即充电接口的温度变化情况。 The heat absorption power P 1 determines the heating condition of the power terminal of the charging interface, that is, the temperature change of the charging interface.
在本申请的一个实施例中,如图2所示,可在充电插座端子的端子压接点处设置温度传感器以检测充电接口的功率端子温度。In one embodiment of the present application, as shown in FIG. 2, a temperature sensor may be provided at the terminal crimping point of the charging receptacle terminal to detect the power terminal temperature of the charging interface.
具体的,可将检测充电接口的功率端子温度的整个过程划分为多个检测周期,在每个检测周期检测该检测周期起始时间点的起始功率端子温度T 起始和该检测周期截止时间点的截止功率端子温度T 截止,并根据截止功率端子温度T 截止和起始功率端子温度T 起始之差求得该检测周期内的温升。起始功率端子温度T 起始为功率端子在起始时间点时的温度大小,截止功率端子温度T 截止为功率端子在截止时间点时的温度大小。 Specifically, the whole process of detecting the power terminal temperature of the charging interface may be divided into multiple detection periods, and the start power terminal temperature T start of the detection cycle start time point and the detection cycle deadline time are detected in each detection cycle. The cut-off power terminal temperature T of the point is turned off , and the temperature rise in the detection period is obtained according to the difference between the cutoff power terminal temperature T cutoff and the start power terminal temperature T start . The starting power terminal temperature T starts from the temperature of the power terminal at the starting time point, and the cut-off power terminal temperature T is cut off to the temperature of the power terminal at the cut-off time point.
一般地,在本申请实施例的充电电流调节方法下,一个检测周期内的电流不发生变化,因此,充电电流可为一个检测周期内任意时间点检测到的充电电流。在本申请的一个实施例中,充电电流还可为一个检测周期内的平均充电电 流。Generally, in the charging current adjustment method of the embodiment of the present application, the current in one detection period does not change, and therefore, the charging current can be the charging current detected at any time point in one detection period. In one embodiment of the present application, the charging current can also be the average charging current for one detection period.
S2,根据当前检测周期内的充电接口的温度变化情况和充电电流对下一检测周期内的充电电流进行调节。S2, adjusting the charging current in the next detection period according to the temperature change of the charging interface and the charging current in the current detection period.
在本申请的一个实施例中,可根据当前检测周期内的充电接口的温度变化情况计算得到比例系数,然后根据该比例系数和当前检测周期内的充电电流计算得到下一检测周期内的充电电流。在下一检测周期内,控制充电电流为该计算得到的下一检测周期内的充电电流,便可有效防止下一检测周期内的充电电流过高。In an embodiment of the present application, the proportional coefficient may be calculated according to the temperature change of the charging interface in the current detection period, and then the charging current in the next detection period is calculated according to the proportional coefficient and the charging current in the current detection period. . In the next detection period, the control charging current is the calculated charging current in the next detection period, which can effectively prevent the charging current from being too high in the next detection period.
应当理解,由于下一检测周期内的充电电流是根据当前检测周期内的所述充电接口的温度变化情况和充电电流进行调节的,通过设定每个检测周期的时长,便能够控制充电电流调节的精度。对应地,每个检测周期越短,充电电流调节的精度越高。It should be understood that since the charging current in the next detection period is adjusted according to the temperature change of the charging interface and the charging current in the current detection period, the charging current adjustment can be controlled by setting the duration of each detection period. Precision. Correspondingly, the shorter each detection period, the higher the accuracy of the charging current adjustment.
具体的,可获取试验条件下充电接口的散热功率与充电接口的功率端子温度之间的关系作为预设的第一关系,并获取试验条件下充电接口的功率端子温度与以该功率端子温度为起始温度在一个检测周期内的温升之间的关系作为预设的第二关系。其中,上述预设的第一关系可根据试验条件下充电接口的功率端子温度、充电接口的功率端子阻值等参数得到。其中,试验条件包括选取多个样本充电接口,对多个样本充电接口在不同的初始温度下接通额定电流。Specifically, the relationship between the heat dissipation power of the charging interface and the power terminal temperature of the charging interface under the test condition is obtained as a preset first relationship, and the power terminal temperature of the charging interface under the test condition is obtained and the temperature of the power terminal is The relationship between the temperature rise of the initial temperature in one detection period serves as a preset second relationship. The preset first relationship may be obtained according to parameters such as a power terminal temperature of the charging interface and a power terminal resistance value of the charging interface under test conditions. The test conditions include selecting a plurality of sample charging interfaces, and switching the rated current to the plurality of sample charging interfaces at different initial temperatures.
具体地,可根据需求选取多个(例如三个)样本充电接口,其中,每个样本充电接口的规格和本申请实施例所要调节充电电流的充电接口的规格相同。在试验条件下同样可在样本充电接口的充电插座端子的端子压接点处设置温度传感器,并在每个检测周期检测样本充电接口的功率端子温度。Specifically, a plurality of (for example, three) sample charging interfaces may be selected according to requirements, wherein the specifications of each sample charging interface are the same as those of the charging interface to which the charging current is to be adjusted in the embodiment of the present application. Under the test conditions, a temperature sensor can also be set at the terminal crimping point of the charging socket terminal of the sample charging interface, and the power terminal temperature of the sample charging interface is detected in each detection cycle.
首先使一个样本充电接口的功率端子温度达到初始温度T 0,例如可在环境温度为T 0的条件下进行试验。然后测量样本充电接口的功率端子阻值R 0,再对该样本充电接口接通额定电流I 0,直至温度传感器的温度值达到温度平衡T 平衡,或达到充电接口的耐热上限温度T ,其中,充电接口的耐热上限温度T 可为充电接口内各材料的最低耐热温度。 First, the power terminal temperature of a sample charging interface is brought to an initial temperature T 0 , for example, the test can be performed under the condition that the ambient temperature is T 0 . Then charging power measurement sample interface terminal resistance value R 0, and then the charging port is turned sample rated current I 0, the temperature sensor until the temperature reaches a temperature T balance equilibrium, or up to the maximum heat-resistant temperature T stop charging interface, wherein, the charging interface may be heat-resistant upper limit temperature T stop charging the lowest temperatures of the heat-resistant material within the interface.
在对该样本充电接口接通额定电流I 0的过程中,实时获取温度传感器的温度值T和样本充电接口的功率端子阻值R。 During the process of turning on the rated current I 0 for the sample charging interface, the temperature value T of the temperature sensor and the power terminal resistance R of the sample charging interface are acquired in real time.
同时,可测量样本充电接口内导体的质量m 1,根据上述公式(1),可得下述公式(2): At the same time, the mass m 1 of the inner conductor of the sample charging interface can be measured, and according to the above formula (1), the following formula (2) can be obtained:
n*I 0 2*R=C 1m 1ΔT/t+P 2  (2) n*I 0 2 *R=C 1 m 1 ΔT/t+P 2 (2)
其中,n为样本充电接口的功率端子数量,C 1为样本充电接口内导体的比热容,t为一个检测周期的时间,ΔT为一个检测周期内的温升。 Where n is the number of power terminals of the sample charging interface, C 1 is the specific heat capacity of the inner conductor of the sample charging interface, t is the time of one detection cycle, and ΔT is the temperature rise of one detection cycle.
依照上述试验方式,通过对多个样本充电接口在不同的初始温度下分别试验,可得到多个试验结果,综合多个试验结果,可得到试验条件下充电接口的散热功率与充电接口的功率端子温度之间关系即预设的第一关系,试验条件下充电接口的功率端子温度与以该功率端子温度为起始温度在一个检测周期内的温升之间的关系即预设的第二关系。其中,预设的第一关系可如图3所示,充电接口的散热功率P 2随着充电接口的功率端子温度T的升高而增大,直到功率端子温度T达到T 平衡或T ,而充电接口的散热功率P 2的变化率逐渐减小;预设的第二关系可如图4所示,以该功率端子温度为起始温度在一个检测周期内的温升ΔT随着该功率端子温度T的升高而增大,直到功率端子温度达到T 平衡或T ,而温升ΔT的变化率逐渐减小。 According to the above test method, multiple test results can be obtained by testing the plurality of sample charging interfaces at different initial temperatures, and a plurality of test results can be obtained, and the heat dissipation power of the charging interface and the power terminal of the charging interface can be obtained under the test conditions. The relationship between the temperatures is the preset first relationship. The relationship between the power terminal temperature of the charging interface under the test condition and the temperature rise of the power terminal temperature in a detection period is the preset second relationship. . The preset first relationship may be as shown in FIG. 3, and the heat dissipation power P 2 of the charging interface increases as the power terminal temperature T of the charging interface increases, until the power terminal temperature T reaches T balance or T stops . The rate of change of the heat dissipation power P 2 of the charging interface is gradually decreased; the preset second relationship can be as shown in FIG. 4, and the temperature rise ΔT of the power terminal is the starting temperature in one detection period along with the power The terminal temperature T increases and increases until the power terminal temperature reaches T balance or T stop , and the rate of change of the temperature rise ΔT gradually decreases.
在本申请的一个实施例中,在得到上述预设的第一关系和预设的第二关系后,可根据当前检测周期内的起始功率端子温度和截止功率端子温度获取当前检测周期内的温升,并根据当前检测周期内的截止功率端子温度和预设的第一关系获取当前检测周期内充电接口的散热功率,以及根据当前检测周期内的起始功率端子温度和预设的第二关系获取试验条件下以该起始功率端子温度为起始温度在一个检测周期内的温升,并根据当前检测周期内的温升、试验条件下以该起始功率端子温度为起始温度在一个检测周期内的温升和当前检测周期内充电接口的散热功率计算比例系数K 1In an embodiment of the present application, after obtaining the preset first relationship and the preset second relationship, the current detection period may be obtained according to the initial power terminal temperature and the cutoff power terminal temperature in the current detection period. Temperature rise, and obtaining the heat dissipation power of the charging interface in the current detection period according to the cutoff power terminal temperature in the current detection period and the preset first relationship, and according to the starting power terminal temperature and the preset second in the current detection period The relationship between the starting power terminal temperature and the temperature rise in a detection period under the condition of the test, and according to the temperature rise in the current detection period, the starting power terminal temperature is the starting temperature under the test condition. The temperature rise in one detection period and the heat dissipation power of the charging interface in the current detection period are calculated as a proportional coefficient K 1 .
具体的,可根据下述公式(3)计算比例系数K 1Specifically, the scaling factor K 1 can be calculated according to the following formula (3):
Figure PCTCN2018108799-appb-000001
Figure PCTCN2018108799-appb-000001
其中,C 1为充电接口内导体的比热容,m 1为充电接口内导体的质量,ΔT tN为当前检测周期内的温升,ΔT为试验条件下以该起始功率端子温度为起始温度在一个检测周期内的温升,P 2为当前检测周期内充电接口的散热功率。 Wherein C 1 is the specific heat capacity of the inner conductor of the charging interface, m 1 is the mass of the inner conductor of the charging interface, ΔT tN is the temperature rise in the current detection period, and ΔT is the starting temperature at the starting power terminal temperature under the test condition. The temperature rise during one detection period, and P 2 is the heat dissipation power of the charging interface during the current detection period.
另外,根据上述公式(2)所示出的关系,并结合上述公式(3),可得到下述公式(4):Further, according to the relationship shown by the above formula (2), and in combination with the above formula (3), the following formula (4) can be obtained:
Figure PCTCN2018108799-appb-000002
Figure PCTCN2018108799-appb-000002
其中,I tN为当前检测周期内的充电电流,R tN为当前检测周期内的截止功率端子温度下充电接口的功率端子阻值,R为试验条件下该截止功率端子温度下充电接口的功率端子阻值。 Where, I tN is the charging current in the current detection period, R tN is the power terminal resistance value of the charging interface under the cut-off power terminal temperature in the current detection period, and R is the power terminal of the charging interface under the temperature of the cut-off power terminal under the test condition Resistance value.
应当理解,若在不同初始温度下,无论充电接口的匹配性能、充电接口的磨损老化程度如何,均保证充电接口的发热量等于上述试验条件下的发热量,则可保证充电接口的温升速率不大于上述试验条件下的温升速率。因此,在本申请的实施例中,可使下一检测周期t(N+1)的发热功率P 0与试验时相同,从而可保证充电接口的发热功率处于较低的水平。令下一检测周期t(N+1)的发热功率P 0与试验时相同,即如下述公式(5)所示: It should be understood that if at different initial temperatures, regardless of the matching performance of the charging interface and the degree of wear and aging of the charging interface, the heating capacity of the charging interface is ensured to be equal to the heat generated under the above test conditions, and the temperature rise rate of the charging interface can be ensured. Not more than the rate of temperature rise under the above test conditions. Therefore, in the embodiment of the present application, the heating power P 0 of the next detection period t(N+1) can be made the same as the test time, so that the heating power of the charging interface can be guaranteed to be at a lower level. Let the heating power P 0 of the next detection period t(N+1) be the same as the test time, as shown in the following formula (5):
Figure PCTCN2018108799-appb-000003
Figure PCTCN2018108799-appb-000003
其中,I t(N+1)为所述下一检测周期内的充电电流,R t(N+1)为下一检测周期内的截止功率端子温度下充电接口的功率端子阻值。 Where I t(N+1) is the charging current in the next detection period, and R t(N+1) is the power terminal resistance value of the charging interface at the off power terminal temperature in the next detection period.
将上述公式(5)代入上述公式(4),可得下述公式(6):Substituting the above formula (5) into the above formula (4), the following formula (6) can be obtained:
Figure PCTCN2018108799-appb-000004
Figure PCTCN2018108799-appb-000004
一般地,检测周期较短,因此相邻检测周期内的温升较小,功率端子阻值 的变化也较小,
Figure PCTCN2018108799-appb-000005
因此,可得下述公式(7):
Generally, the detection period is short, so the temperature rise in the adjacent detection period is small, and the change in the resistance value of the power terminal is also small.
Figure PCTCN2018108799-appb-000005
Therefore, the following formula (7) can be obtained:
Figure PCTCN2018108799-appb-000006
Figure PCTCN2018108799-appb-000006
由此,在计算得到比例系数K 1后,可根据比例系数K 1和当前检测周期内充电电流计算下一检测周期内的充电电流,即根据上述公式(7)可计算出下一检测周期内的充电电流。 Accordingly, the calculated K 1 after the scale factor, the charging current may be calculated charging current in the next detection cycle in accordance with the scaling factor K 1 and the current detection period, i.e., (7) within the next detection period calculated based on the formula The charging current.
另外,在本申请的一个实施例中,还可根据用户需求等设定充电电流下限值,如果计算得到的下一检测周期内的充电电流小于充电电流下限值,则将充电电流下限值作为下一检测周期内的充电电流,从而可防止因充电电流过低而影响充电速率。In addition, in an embodiment of the present application, the charging current lower limit value may be set according to user requirements, etc., if the calculated charging current in the next detection period is less than the charging current lower limit value, the charging current lower limit is set. The value is used as the charging current in the next detection period, thereby preventing the charging rate from being affected by the charging current being too low.
并且,在当前实际充电过程中,也可在充电接口的功率端子温度达到充电接口的耐热上限温度T 时停止充电,还可在充电接口的功率端子温度超过试验条件下的温度平衡T 平衡且小于耐热上限温度T 时,将充电电流降低至充电电流下限值。 And stop charging, the current actual charging process, the heat can reach the upper limit temperature T stop charging interface of the interface in the charging power terminal temperature, a temperature may be at a charging power terminal interface temperature exceeds the equilibrium conditions of the test T balance and smaller than the upper limit temperature T of the heat stops, the charging current is reduced to the lower limit value of the charging current.
综上所述,根据本申请实施例的充电电流调节方法,通过在每个检测周期内检测充电接口的功率端子温度以获取充电接口的温度变化情况,并检测充电电流,以根据当前检测周期内的充电接口的温度变化情况和充电电流对下一检测周期内的充电电流进行调节,由此,能够有效防止充电接口过温,不仅能够有效保护充电接口,还能够保障充电正常完成。In summary, according to the charging current adjustment method of the embodiment of the present application, the temperature of the charging interface is detected by detecting the temperature of the power terminal of the charging interface in each detection period, and the charging current is detected to be detected according to the current detection period. The temperature change of the charging interface and the charging current adjust the charging current in the next detection period, thereby effectively preventing the charging interface from overheating, not only effectively protecting the charging interface, but also ensuring that the charging is completed normally.
对应上述实施例,本申请还提出一种非临时性计算机可读存储介质。Corresponding to the above embodiments, the present application also proposes a non-transitory computer readable storage medium.
本申请实施例的非临时性计算机可读存储介质,其上存储有计算机程序,该程序被处理器执行时可实现本申请上述实施例提出的充电电流调节方法。The non-transitory computer readable storage medium of the embodiment of the present application has a computer program stored thereon, and when the program is executed by the processor, the charging current adjustment method proposed in the above embodiment of the present application can be implemented.
根据本申请实施例的非临时性计算机可读存储介质,通过执行其存储的计算机程序,能够有效防止充电接口过温,不仅能够有效保护充电接口,还能够保障充电正常完成。According to the non-transitory computer readable storage medium of the embodiment of the present application, by performing the stored computer program, it is possible to effectively prevent the charging interface from being over-temperatureed, not only to effectively protect the charging interface, but also to ensure normal charging completion.
为实现上述实施例的充电电流调节方法,本申请还提出一种充电电流调节 装置。In order to implement the charging current adjustment method of the above embodiment, the present application also proposes a charging current adjusting device.
如图5所示,本申请实施例的充电电流调节装置,包括:温度检测模块10、电流检测模块20和控制模块30。As shown in FIG. 5, the charging current adjusting device of the embodiment of the present application includes: a temperature detecting module 10, a current detecting module 20, and a control module 30.
其中,温度检测模块10用于在每个检测周期内检测充电接口的功率端子温度以获取充电接口的温度变化情况,电流检测模块20用于在每个检测周期内检测充电电流,控制模块30用于根据当前检测周期内的充电接口的温度变化情况和充电电流对下一检测周期内的充电电流进行调节。The temperature detecting module 10 is configured to detect the temperature of the power terminal of the charging interface to obtain the temperature change of the charging interface in each detecting period, and the current detecting module 20 is configured to detect the charging current in each detecting period, and the control module 30 uses The charging current in the next detection period is adjusted according to the temperature variation of the charging interface and the charging current in the current detection period.
本申请实施例的充电接口可包括充电插头和充电插座,当充电插头和充电插座连接时,充电设备(如充电桩)可为待充电设备(如电动汽车)进行充电。The charging interface of the embodiment of the present application may include a charging plug and a charging socket. When the charging plug and the charging socket are connected, the charging device (such as a charging post) can charge the device to be charged (such as an electric car).
功率端子为传输充电电流的端子,其可在充电过程中发热。充电接口还可包括信号端子,用以在充电设备(如充电桩)和待充电设备(如电动汽车)之间进行信号传输,信号端子由于传输微小信号,其在充电过程中一般不会发热。The power terminal is a terminal that transmits a charging current, which can generate heat during charging. The charging interface may further include a signal terminal for transmitting signals between the charging device (such as a charging post) and the device to be charged (such as an electric car), and the signal terminal generally does not generate heat during charging due to the transmission of a small signal.
如图2所示,当充电插头和充电插座连接时,两者的功率端子,即充电插头端子可与充电插座端子相连接,充电插头端子与充电插座端子可压接至对应的导线。在本申请的一个实施例中,出于设计和工艺的要求,充电插头端子、充电插座端子、端子压接点和部分导线可位于充电接口内部。在充电过程中,充电接口内的充电插头端子、充电插座端子、端子压接点和部分导线的金属部分等导体发热并吸热,并且充电接口内的部分导线的绝缘层等向外散热。As shown in FIG. 2, when the charging plug and the charging socket are connected, the power terminals of the two, that is, the charging plug terminals, can be connected to the charging socket terminals, and the charging plug terminals and the charging socket terminals can be crimped to the corresponding wires. In one embodiment of the present application, the charging plug terminal, the charging receptacle terminal, the terminal crimping point, and a portion of the wires may be located inside the charging interface for design and process requirements. During the charging process, the conductors such as the charging plug terminal, the charging socket terminal, the terminal crimping point and the metal portion of the partial wire in the charging interface generate heat and absorb heat, and the insulating layer of some of the wires in the charging interface radiates heat outward.
根据发热、吸热和散热的关系,可得出发热功率P 0、吸热功率P 1和散热功率P 2之间的关系,如下述公式(1)所示: According to the relationship between heat generation, heat absorption and heat dissipation, the relationship between the heating power P 0 , the heat absorption power P 1 and the heat dissipation power P 2 can be obtained, as shown in the following formula (1):
P 0=P 1+P 2(1) P 0 =P 1 +P 2 (1)
而吸热功率P 1决定充电接口的功率端子发热情况,即充电接口的温度变化情况。 The heat absorption power P 1 determines the heating condition of the power terminal of the charging interface, that is, the temperature change of the charging interface.
在本申请的一个实施例中,如图2所示,可在充电插座端子的端子压接点处设置温度传感器,温度检测模块10可通过该温度传感器检测充电接口的功率端子温度。In an embodiment of the present application, as shown in FIG. 2, a temperature sensor may be disposed at a terminal crimping point of the charging socket terminal, and the temperature detecting module 10 may detect the power terminal temperature of the charging interface through the temperature sensor.
进一步地,可将检测充电接口的功率端子温度的整个过程划分为多个检测周期,温度检测模块10在每个检测周期检测该检测周期起始时间点的起始功率端子温度T 起始和该检测周期截止时间点的截止功率端子温度T 截止,并根据截止功率端子温度T 截止和起始功率端子温度T 起始之差求得该检测周期内的温升。 Further, the process may detect the temperature of the power terminals of the charging interface is divided into a plurality of detection period, the detection module 10 detects the temperature in each detection cycle start temperature of the power terminal point of the detection period and the start time T start The cut-off power terminal temperature T of the detection cycle cut-off time point is turned off , and the temperature rise in the detection period is obtained according to the difference between the cutoff power terminal temperature T cutoff and the start power terminal temperature T start .
一般地,在本申请实施例的充电电流调节装置的控制下,一个检测周期内的电流不发生变化,因此,充电电流可为电流检测模块20在一个检测周期内任意时间点检测到的充电电流。在本申请的一个实施例中,充电电流还可为一个检测周期内的平均充电电流。Generally, under the control of the charging current adjustment device of the embodiment of the present application, the current in one detection period does not change. Therefore, the charging current may be the charging current detected by the current detecting module 20 at any time point within one detection period. . In one embodiment of the present application, the charging current may also be an average charging current for one detection period.
在本申请的一个实施例中,控制模块30可根据当前检测周期内的充电接口的温度变化情况计算得到比例系数,然后根据该比例系数和当前检测周期内的充电电流计算得到下一检测周期内的充电电流。在下一检测周期内,控制模块30控制充电电流为该计算得到的下一检测周期内的充电电流,便可有效防止下一检测周期内的充电电流过高。In an embodiment of the present application, the control module 30 may calculate a proportional coefficient according to a temperature change condition of the charging interface in the current detection period, and then calculate the next detection period according to the proportional coefficient and the charging current in the current detection period. The charging current. During the next detection period, the control module 30 controls the charging current to be the calculated charging current in the next detection period, thereby effectively preventing the charging current from being too high in the next detection period.
应当理解,由于下一检测周期内的充电电流是根据当前检测周期内的所述充电接口的温度变化情况和充电电流进行调节的,通过设定每个检测周期的时长,便能够控制充电电流调节的精度。对应地,每个检测周期越短,充电电流调节的精度越高。It should be understood that since the charging current in the next detection period is adjusted according to the temperature change of the charging interface and the charging current in the current detection period, the charging current adjustment can be controlled by setting the duration of each detection period. Precision. Correspondingly, the shorter each detection period, the higher the accuracy of the charging current adjustment.
进一步地,可获取试验条件下充电接口的散热功率与充电接口的功率端子温度之间的关系作为预设的第一关系,并获取试验条件下充电接口的功率端子温度与以该功率端子温度为起始温度在一个检测周期内的温升之间的关系作为预设的第二关系。其中,上述预设的第一关系可根据试验条件下充电接口的功率端子温度、充电接口的功率端子阻值等参数得到。其中,试验条件包括选取多个样本充电接口,对多个样本充电接口在不同的初始温度下接通额定电流。Further, the relationship between the heat dissipation power of the charging interface and the power terminal temperature of the charging interface under the test condition may be obtained as a preset first relationship, and the power terminal temperature of the charging interface under the test condition is obtained and the temperature of the power terminal is The relationship between the temperature rise of the initial temperature in one detection period serves as a preset second relationship. The preset first relationship may be obtained according to parameters such as a power terminal temperature of the charging interface and a power terminal resistance value of the charging interface under test conditions. The test conditions include selecting a plurality of sample charging interfaces, and switching the rated current to the plurality of sample charging interfaces at different initial temperatures.
具体地,可根据需求选取多个(例如三个)样本充电接口,其中,每个样本充电接口的规格和本申请实施例所要调节充电电流的充电接口的规格相同。在试验条件下同样可在样本充电接口的充电插座端子的端子压接点处设置温度 传感器,并在每个检测周期检测样本充电接口的功率端子温度。Specifically, a plurality of (for example, three) sample charging interfaces may be selected according to requirements, wherein the specifications of each sample charging interface are the same as those of the charging interface to which the charging current is to be adjusted in the embodiment of the present application. Under the test conditions, a temperature sensor can also be set at the terminal crimping point of the charging socket terminal of the sample charging interface, and the power terminal temperature of the sample charging interface is detected at each detection cycle.
首先使一个样本充电接口的功率端子温度达到初始温度T 0,例如可在环境温度为T 0的条件下进行试验。然后测量样本充电接口的功率端子阻值R 0,再对该样本充电接口接通额定电流I 0,直至温度传感器的温度值达到温度平衡T 平衡,或达到充电接口的耐热上限温度T ,其中,充电接口的耐热上限温度T 可为充电接口内各材料的最低耐热温度。 First, the power terminal temperature of a sample charging interface is brought to an initial temperature T 0 , for example, the test can be performed under the condition that the ambient temperature is T 0 . Then charging power measurement sample interface terminal resistance value R 0, and then the charging port is turned sample rated current I 0, the temperature sensor until the temperature reaches a temperature T balance equilibrium, or up to the maximum heat-resistant temperature T stop charging interface, wherein, the charging interface may be heat-resistant upper limit temperature T stop charging the lowest temperatures of the heat-resistant material within the interface.
在对该样本充电接口接通额定电流I 0的过程中,实时获取温度传感器的温度值T和样本充电接口的功率端子阻值R。 During the process of turning on the rated current I 0 for the sample charging interface, the temperature value T of the temperature sensor and the power terminal resistance R of the sample charging interface are acquired in real time.
同时,可测量样本充电接口内导体的质量m 1,根据上述公式(1),可得下述公式(2): At the same time, the mass m 1 of the inner conductor of the sample charging interface can be measured, and according to the above formula (1), the following formula (2) can be obtained:
n*I 0 2*R=C 1m 1ΔT/t+P 2  (2) n*I 0 2 *R=C 1 m 1 ΔT/t+P 2 (2)
其中,n为样本充电接口的功率端子数量,C 1为样本充电接口内导体的比热容,t为一个检测周期的时间,ΔT为一个检测周期内的温升。 Where n is the number of power terminals of the sample charging interface, C 1 is the specific heat capacity of the inner conductor of the sample charging interface, t is the time of one detection cycle, and ΔT is the temperature rise of one detection cycle.
依照上述试验方式,通过对多个样本充电接口在不同的初始温度下分别试验,可得到多个试验结果,综合多个试验结果,可得到试验条件下充电接口的散热功率与充电接口的功率端子温度之间的关系,即预设的第一关系、试验条件下充电接口的功率端子温度与以该功率端子温度为起始温度在一个检测周期内的温升之间的关系,即预设的第二关系。其中,预设的第一关系可如图3所示,充电接口的散热功率P 2随着充电接口的功率端子温度T的升高而增大,直到功率端子温度T达到T 平衡或T ,而充电接口的散热功率P 2的变化率逐渐减小;预设的第二关系可如图4所示,以该功率端子温度为起始温度在一个检测周期内的温升ΔT随着该功率端子温度T的升高而增大,直到功率端子温度达到T 平衡或T ,而温升ΔT的变化率逐渐减小。 According to the above test method, multiple test results can be obtained by testing the plurality of sample charging interfaces at different initial temperatures, and a plurality of test results can be obtained, and the heat dissipation power of the charging interface and the power terminal of the charging interface can be obtained under the test conditions. The relationship between the temperatures, that is, the preset first relationship, the power terminal temperature of the charging interface under the test condition, and the relationship between the temperature rise of the power terminal temperature and the temperature rise in one detection period, that is, the preset The second relationship. The preset first relationship may be as shown in FIG. 3, and the heat dissipation power P 2 of the charging interface increases as the power terminal temperature T of the charging interface increases, until the power terminal temperature T reaches T balance or T stops . The rate of change of the heat dissipation power P 2 of the charging interface is gradually decreased; the preset second relationship can be as shown in FIG. 4, and the temperature rise ΔT of the power terminal is the starting temperature in one detection period along with the power The terminal temperature T increases and increases until the power terminal temperature reaches T balance or T stop , and the rate of change of the temperature rise ΔT gradually decreases.
可对上述预设的第一关系和预设的第二关系进行存储,并在进行充电电流调节时由控制模块30调取。The preset first relationship and the preset second relationship may be stored and retrieved by the control module 30 during charging current adjustment.
在本申请的一个实施例中,控制模块30可根据当前检测周期内的起始功率 端子温度和截止功率端子温度获取当前检测周期内的温升,并根据当前检测周期内的截止功率端子温度和预设的第一关系获取当前检测周期内充电接口的散热功率,以及根据当前检测周期内的起始功率端子温度和预设的第二关系获取试验条件下以该起始功率端子温度为起始温度在一个检测周期内的温升,并根据当前检测周期内的温升、试验条件下以该起始功率端子温度为起始温度在一个检测周期内的温升和当前检测周期内充电接口的散热功率计算比例系数K 1In an embodiment of the present application, the control module 30 may obtain the temperature rise in the current detection period according to the initial power terminal temperature and the cutoff power terminal temperature in the current detection period, and according to the cutoff power terminal temperature and the current detection period. The preset first relationship acquires the heat dissipation power of the charging interface in the current detection period, and starts from the starting power terminal temperature according to the initial power terminal temperature and the preset second relationship in the current detection period. The temperature rise of the temperature during a detection period, and according to the temperature rise in the current detection period, the temperature rise of the starting power terminal temperature under the test condition in a detection period and the charging interface of the current detection period The heat dissipation power calculates the proportionality factor K 1 .
进一步地,控制模块30可根据下述公式(3)计算比例系数K 1Further, the control module 30 may calculate the scaling factor K 1 according to the following formula (3):
Figure PCTCN2018108799-appb-000007
Figure PCTCN2018108799-appb-000007
其中,C 1为充电接口内导体的比热容,m 1为充电接口内导体的质量,ΔT tN为当前检测周期内的温升,ΔT为试验条件下以该起始功率端子温度为起始温度在一个检测周期内的温升,P 2为当前检测周期内充电接口的散热功率。 Wherein C 1 is the specific heat capacity of the inner conductor of the charging interface, m 1 is the mass of the inner conductor of the charging interface, ΔT tN is the temperature rise in the current detection period, and ΔT is the starting temperature at the starting power terminal temperature under the test condition. The temperature rise during one detection period, and P 2 is the heat dissipation power of the charging interface during the current detection period.
另外,根据上述公式(2)所示出的关系,并结合上述公式(3),可得到下述公式(4):Further, according to the relationship shown by the above formula (2), and in combination with the above formula (3), the following formula (4) can be obtained:
Figure PCTCN2018108799-appb-000008
Figure PCTCN2018108799-appb-000008
其中,I tN为当前检测周期内的充电电流,R tN为当前检测周期内的截止功率端子温度下充电接口的功率端子阻值,R为试验条件下该截止功率端子温度下充电接口的功率端子阻值。 Where, I tN is the charging current in the current detection period, R tN is the power terminal resistance value of the charging interface under the cut-off power terminal temperature in the current detection period, and R is the power terminal of the charging interface under the temperature of the cut-off power terminal under the test condition Resistance value.
应当理解,若在不同初始温度下,无论充电接口的匹配性能、充电接口的磨损老化程度如何,均保证充电接口的发热量等于上述试验条件下的发热量,则可保证充电接口的温升速率不大于上述试验条件下的温升速率。因此,在本申请的实施例中,可使下一检测周期t(N+1)的发热功率P 0与试验时相同,从而可保证充电接口的发热功率处于较低的水平。令下一检测周期t(N+1)的发热功率P 0与试验时相同,即如下述公式(5)所示: It should be understood that if at different initial temperatures, regardless of the matching performance of the charging interface and the degree of wear and aging of the charging interface, the heating capacity of the charging interface is ensured to be equal to the heat generated under the above test conditions, and the temperature rise rate of the charging interface can be ensured. Not more than the rate of temperature rise under the above test conditions. Therefore, in the embodiment of the present application, the heating power P 0 of the next detection period t(N+1) can be made the same as the test time, so that the heating power of the charging interface can be guaranteed to be at a lower level. Let the heating power P 0 of the next detection period t(N+1) be the same as the test time, as shown in the following formula (5):
Figure PCTCN2018108799-appb-000009
Figure PCTCN2018108799-appb-000009
其中,I t(N+1)为所述下一检测周期内的充电电流,R t(N+1)为下一检测周期内的 截止功率端子温度下充电接口的功率端子阻值。 Where I t(N+1) is the charging current in the next detection period, and R t(N+1) is the power terminal resistance value of the charging interface at the off power terminal temperature in the next detection period.
将上述公式(5)代入上述公式(4),可得下述公式(6):Substituting the above formula (5) into the above formula (4), the following formula (6) can be obtained:
Figure PCTCN2018108799-appb-000010
Figure PCTCN2018108799-appb-000010
一般地,检测周期较短,因此相邻检测周期内的温升较小,功率端子阻值的变化也较小,
Figure PCTCN2018108799-appb-000011
因此,可得下述公式(7):
Generally, the detection period is short, so the temperature rise in the adjacent detection period is small, and the change in the resistance value of the power terminal is also small.
Figure PCTCN2018108799-appb-000011
Therefore, the following formula (7) can be obtained:
Figure PCTCN2018108799-appb-000012
Figure PCTCN2018108799-appb-000012
由此,在计算得到比例系数K 1后,控制模块30可根据比例系数K 1和当前检测周期内充电电流计算下一检测周期内的充电电流,即控制模块30可根据上述公式(7)计算下一检测周期内的充电电流。 Therefore, after calculating the proportional coefficient K 1 , the control module 30 can calculate the charging current in the next detection period according to the proportional coefficient K 1 and the charging current in the current detection period, that is, the control module 30 can calculate according to the above formula (7). The charging current in the next detection cycle.
另外,在本申请的一个实施例中,还可根据用户需求等在控制模块30中设定充电电流下限值等设定充电电流下限值,控制模块30可在计算得到的下一检测周期内的充电电流小于充电电流下限值时,将充电电流下限值作为下一检测周期内的充电电流,从而可防止因充电电流过低而影响充电速率。In addition, in an embodiment of the present application, the charging current lower limit value may be set in the control module 30 according to user requirements or the like, and the charging current lower limit value may be set, and the control module 30 may calculate the obtained next detection period. When the internal charging current is less than the lower limit of the charging current, the lower limit of the charging current is used as the charging current in the next detection period, thereby preventing the charging rate from being affected by the charging current being too low.
并且,在当前实际充电过程中,控制模块30也可在充电接口的功率端子温度达到充电接口的耐热上限温度T 时停止充电,还可在充电接口的功率端子温度超过试验条件下的温度平衡T 平衡且小于耐热上限温度T 时将充电电流降低至充电电流下限值。 And stop charging, the current actual charging process, the control module 30 may also provide heat to stop charging upper limit temperature T at the interface of the charging power terminal interface temperature, also at a power terminal charging interface temperature exceeds the temperature of the test conditions The balance T balance and less than the heat-resistant upper limit temperature T stop the charging current to the lower limit of the charging current.
根据本申请实施例的充电电流调节装置,通过温度检测模块在每个检测周期内检测充电接口的功率端子温度以获取充电接口的温度变化情况,并通过电流检测模块在每个检测周期内检测充电电流,以便控制模块根据当前检测周期内的充电接口的温度变化情况和充电电流对下一检测周期内的充电电流进行调节,由此,能够有效防止充电接口过温,不仅能够有效保护充电接口,还能够保障充电正常完成。According to the charging current adjusting device of the embodiment of the present application, the temperature detecting module detects the temperature of the power terminal of the charging interface in each detecting period to obtain the temperature change of the charging interface, and detects the charging in each detecting period by the current detecting module. The current is controlled so that the control module adjusts the charging current in the next detection period according to the temperature change of the charging interface and the charging current in the current detection period, thereby effectively preventing the charging interface from being over-temperature, and not only effectively protecting the charging interface, It also ensures that the charging is completed normally.
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、 “宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of the present application, it is to be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "previous", " Rear, Left, Right, Vertical, Horizontal, Top, Bottom, Inner, Out, Clockwise, Counterclockwise, Axial The orientation or positional relationship of the "radial", "circumferential" and the like is based on the orientation or positional relationship shown in the drawings, and is merely for the convenience of describing the present application and the simplified description, and does not indicate or imply the indicated device or The elements must have a particular orientation, are constructed and operated in a particular orientation, and are therefore not to be construed as limiting.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。Moreover, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include one or more of the features either explicitly or implicitly. In the description of the present application, the meaning of "a plurality" is two or more unless specifically and specifically defined otherwise.
在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In the present application, the terms "installation", "connected", "connected", "fixed" and the like shall be understood broadly, and may be either a fixed connection or a detachable connection, unless otherwise explicitly stated and defined. , or integrated; can be mechanical connection, or can be electrical connection; can be directly connected, or can be indirectly connected through an intermediate medium, can be the internal communication of two elements or the interaction of two elements. For those skilled in the art, the specific meanings of the above terms in the present application can be understood on a case-by-case basis.
在本申请中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present application, the first feature "on" or "below" the second feature may be the direct contact of the first and second features, or the first and second features are indirectly through the intermediate medium, unless otherwise explicitly stated and defined. contact. Moreover, the first feature "above", "above" and "above" the second feature may be that the first feature is directly above or above the second feature, or merely that the first feature level is higher than the second feature. The first feature "below", "below" and "below" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely that the first feature level is less than the second feature.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的 方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of the present specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" and the like means a specific feature described in connection with the embodiment or example. A structure, material or feature is included in at least one embodiment or example of the application. In the present specification, the schematic representation of the above terms is not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. In addition, various embodiments or examples described in the specification and features of various embodiments or examples may be combined and combined without departing from the scope of the invention.
尽管上面已经示出和描述了本申请的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本申请的限制,本领域的普通技术人员在本申请的范围内可以对上述实施例进行变化、修改、替换和变型。While the embodiments of the present application have been shown and described above, it is understood that the above-described embodiments are illustrative and are not to be construed as limiting the scope of the present application. The embodiments are subject to variations, modifications, substitutions and variations.

Claims (19)

  1. 一种充电电流调节方法,其特征在于,包括以下步骤:A charging current adjustment method, comprising the steps of:
    在每个检测周期内检测充电接口的功率端子温度以获取所述充电接口的温度变化情况,并检测充电电流;Detecting a power terminal temperature of the charging interface during each detection period to obtain a temperature change of the charging interface, and detecting a charging current;
    根据当前检测周期内的所述充电接口的温度变化情况和充电电流对下一检测周期内的充电电流进行调节。The charging current in the next detection period is adjusted according to the temperature change of the charging interface and the charging current in the current detection period.
  2. 根据权利要求1所述的充电电流调节方法,其特征在于,所述根据当前检测周期内的所述充电接口的温度变化情况和充电电流对下一检测周期内的充电电流进行调节,包括:The charging current adjustment method according to claim 1, wherein the adjusting the charging current in the next detection period according to the temperature change of the charging interface and the charging current in the current detection period comprises:
    根据所述当前检测周期内的起始功率端子温度和截止功率端子温度获取所述当前检测周期内的温升;Obtaining a temperature rise in the current detection period according to a starting power terminal temperature and a cutoff power terminal temperature in the current detection period;
    根据所述当前检测周期内的截止功率端子温度和预设的第一关系获取所述当前检测周期内所述充电接口的散热功率,其中预设的第一关系为试验条件下所述充电接口的散热功率与所述充电接口的功率端子温度之间的关系;Acquiring the heat dissipation power of the charging interface in the current detection period according to the cutoff power terminal temperature in the current detection period and the preset first relationship, where the preset first relationship is the charging interface under the test condition The relationship between the heat dissipation power and the power terminal temperature of the charging interface;
    根据所述当前检测周期内的起始功率端子温度和预设的第二关系获取所述试验条件下以该起始功率端子温度为起始温度在一个所述检测周期内的温升,其中预设的第二关系为试验条件下所述充电接口的功率端子温度与以该功率端子温度为起始温度在一个所述检测周期内的温升之间的关系;And obtaining, according to the initial power terminal temperature in the current detection period and a preset second relationship, a temperature rise in the detection condition that the starting power terminal temperature is a starting temperature in one of the detection periods, wherein The second relationship is set between a power terminal temperature of the charging interface under test conditions and a temperature rise of the power terminal temperature as a starting temperature in one of the detection periods;
    根据所述当前检测周期内的温升、所述试验条件下以该起始功率端子温度为起始温度在一个所述检测周期内的温升和所述当前检测周期内所述充电接口的散热功率计算比例系数;And according to the temperature rise in the current detection period, the temperature rise in the detection period with the starting power terminal temperature as the starting temperature, and the heat dissipation of the charging interface in the current detection period. Power calculation scale factor;
    根据所述比例系数和所述当前检测周期内的充电电流计算所述下一检测周期内的充电电流。Calculating a charging current in the next detection period according to the scaling factor and a charging current in the current detection period.
  3. 根据权利要求2所述的充电电流调节方法,其特征在于,所述试验条件包括选取多个样本充电接口,对所述多个样本充电接口在不同的初始温度下接 通额定电流。The charging current adjusting method according to claim 2, wherein the test condition comprises selecting a plurality of sample charging interfaces, and switching the rated current to the plurality of sample charging interfaces at different initial temperatures.
  4. 根据权利要求3所述的充电电流调节方法,其特征在于,根据以下公式计算所述比例系数:The charging current adjustment method according to claim 3, wherein the proportional coefficient is calculated according to the following formula:
    Figure PCTCN2018108799-appb-100001
    Figure PCTCN2018108799-appb-100001
    其中,K 1为所述比例系数,C 1为所述充电接口内导体的比热容,m 1为所述充电接口内导体的质量,ΔT tN为所述当前检测周期内的温升,ΔT为所述试验条件下以该起始功率端子温度为起始温度在一个所述检测周期内的温升,P 2为所述当前检测周期内所述充电接口的散热功率。 Wherein K 1 is the proportional coefficient, C 1 is the specific heat capacity of the inner conductor of the charging interface, m 1 is the mass of the inner conductor of the charging interface, ΔT tN is the temperature rise in the current detection period, and ΔT is Under the test condition, the temperature rise of the initial power terminal temperature as a starting temperature in one of the detection periods, and P 2 is the heat dissipation power of the charging interface in the current detection period.
  5. 根据权利要求4所述的充电电流调节方法,其特征在于,根据以下公式计算所述下一检测周期内的充电电流:The charging current adjustment method according to claim 4, wherein the charging current in the next detection period is calculated according to the following formula:
    Figure PCTCN2018108799-appb-100002
    Figure PCTCN2018108799-appb-100002
    其中,I t(N+1)为所述下一检测周期内的充电电流,I tN为所述当前检测周期内的充电电流。 Where I t(N+1) is the charging current in the next detection period, and I tN is the charging current in the current detection period.
  6. 根据权利要求5所述的充电电流调节方法,其特征在于,还包括:The charging current adjustment method according to claim 5, further comprising:
    设定充电电流下限值;Set the lower limit of the charging current;
    如果计算得到的所述下一检测周期内的充电电流小于所述充电电流下限值,则将所述充电电流下限值作为所述下一检测周期内的充电电流。If the calculated charging current in the next detection period is less than the charging current lower limit value, the charging current lower limit value is used as the charging current in the next detection period.
  7. 根据权利要求6所述的充电电流调节方法,其特征在于,还包括:The charging current adjustment method according to claim 6, further comprising:
    当所述充电接口的功率端子温度达到充电接口的耐热上限温度时,停止充电;Stop charging when the power terminal temperature of the charging interface reaches the heat-resistant upper limit temperature of the charging interface;
    或者,当所述充电接口的功率端子温度超过所述试验条件下的温度平衡且小于所述充电接口的耐热上限温度时,将所述充电电流降低至所述充电电流下限值。Alternatively, when the power terminal temperature of the charging interface exceeds the temperature balance under the test condition and is less than the heat-resistant upper limit temperature of the charging interface, the charging current is reduced to the charging current lower limit value.
  8. 根据权利要求1-7任一项所述的充电电流调节方法,其特征在于,通过设置在充电插座端子的端子压接点处的温度传感器检测所述充电接口的功率端 子温度。The charging current adjusting method according to any one of claims 1 to 7, wherein the power terminal temperature of the charging interface is detected by a temperature sensor provided at a terminal crimping point of the charging socket terminal.
  9. 根据权利要求1-8任一项所述的充电电流调节方法,其特征在于,所述充电电流为一个检测周期内任意时间点检测到的充电电流,或者,所述充电电流为所述一个检测周期内的平均充电电流。The charging current adjusting method according to any one of claims 1 to 8, wherein the charging current is a charging current detected at any time point in one detection period, or the charging current is the one detecting. The average charging current during the period.
  10. 一种非临时性计算机可读存储介质,其上存储有计算机程序,其特征在于,该程序被处理器执行时实现根据权利要求1-9中任一所述的充电电流调节方法。A non-transitory computer readable storage medium having stored thereon a computer program, characterized in that the program is executed by a processor to implement the charging current adjustment method according to any one of claims 1-9.
  11. 一种充电电流调节装置,其特征在于,包括:A charging current regulating device, comprising:
    温度检测模块,用于在每个检测周期内检测充电接口的功率端子温度以获取所述充电接口的温度变化情况;a temperature detecting module, configured to detect a power terminal temperature of the charging interface in each detection period to obtain a temperature change of the charging interface;
    电流检测模块,用于在每个检测周期内检测充电电流;a current detecting module for detecting a charging current in each detection period;
    控制模块,用于根据当前检测周期内的所述充电接口的温度变化情况和充电电流对下一检测周期内的充电电流进行调节。And a control module, configured to adjust a charging current in a next detection period according to a temperature change condition of the charging interface and a charging current in a current detection period.
  12. 根据权利要求11所述的充电电流调节装置,其特征在于,所述控制模块用于:The charging current regulating device according to claim 11, wherein the control module is configured to:
    根据所述当前检测周期内的起始功率端子温度和截止功率端子温度获取所述当前检测周期内的温升;Obtaining a temperature rise in the current detection period according to a starting power terminal temperature and a cutoff power terminal temperature in the current detection period;
    根据所述当前检测周期内的截止功率端子温度和预设的第一关系获取所述当前检测周期内所述充电接口的散热功率,其中预设的第一关系为试验条件下所述充电接口的散热功率与所述充电接口的功率端子温度之间的关系;Acquiring the heat dissipation power of the charging interface in the current detection period according to the cutoff power terminal temperature in the current detection period and the preset first relationship, where the preset first relationship is the charging interface under the test condition The relationship between the heat dissipation power and the power terminal temperature of the charging interface;
    根据所述当前检测周期内的起始功率端子温度和预设的第二关系获取所述试验条件下以该起始功率端子温度为起始温度在一个所述检测周期内的温升,其中预设的第二关系为试验条件下所述充电接口的功率端子温度与以该功率端子温度为起始温度在一个所述检测周期内的温升之间的关系;And obtaining, according to the initial power terminal temperature in the current detection period and a preset second relationship, a temperature rise in the detection condition that the starting power terminal temperature is a starting temperature in one of the detection periods, wherein The second relationship is set between a power terminal temperature of the charging interface under test conditions and a temperature rise of the power terminal temperature as a starting temperature in one of the detection periods;
    根据所述当前检测周期内的温升、所述试验条件下以该起始功率端子温度为起始温度在一个所述检测周期内的温升和所述当前检测周期内所述充电接口 的散热功率计算比例系数;And according to the temperature rise in the current detection period, the temperature rise in the detection period with the starting power terminal temperature as the starting temperature, and the heat dissipation of the charging interface in the current detection period. Power calculation scale factor;
    根据所述比例系数和所述当前检测周期内的充电电流计算所述下一检测周期内的充电电流。Calculating a charging current in the next detection period according to the scaling factor and a charging current in the current detection period.
  13. 根据权利要求12所述的充电电流调节装置,其特征在于,所述试验条件包括选取多个样本充电接口,对所述多个样本充电接口在不同的初始温度下接通额定电流。The charging current regulating device according to claim 12, wherein the test condition comprises selecting a plurality of sample charging interfaces, and switching the rated current to the plurality of sample charging interfaces at different initial temperatures.
  14. 根据权利要求13所述的充电电流调节装置,其特征在于,所述控制模块根据以下公式计算所述比例系数:The charging current regulating device according to claim 13, wherein said control module calculates said scaling factor according to the following formula:
    Figure PCTCN2018108799-appb-100003
    Figure PCTCN2018108799-appb-100003
    其中,K 1为所述比例系数,C 1为所述充电接口内导体的比热容,m 1为所述充电接口内导体的质量,ΔT tN为所述当前检测周期内的温升,ΔT为所述试验条件下以该起始功率端子温度为起始温度在一个所述检测周期内的温升,P 2为所述当前检测周期内所述充电接口的散热功率。 Wherein K 1 is the proportional coefficient, C 1 is the specific heat capacity of the inner conductor of the charging interface, m 1 is the mass of the inner conductor of the charging interface, ΔT tN is the temperature rise in the current detection period, and ΔT is Under the test condition, the temperature rise of the initial power terminal temperature as a starting temperature in one of the detection periods, and P 2 is the heat dissipation power of the charging interface in the current detection period.
  15. 根据权利要求14所述的充电电流调节装置,其特征在于,所述控制模块根据以下公式计算所述下一检测周期内的充电电流:The charging current regulating device according to claim 14, wherein said control module calculates a charging current in said next detection period according to the following formula:
    Figure PCTCN2018108799-appb-100004
    Figure PCTCN2018108799-appb-100004
    其中,I t(N+1)为所述下一检测周期内的充电电流,I tN为所述当前检测周期内的充电电流。 Where I t(N+1) is the charging current in the next detection period, and I tN is the charging current in the current detection period.
  16. 根据权利要求15所述的充电电流调节装置,其特征在于,所述控制模块还用于设定充电电流下限值,其中,所述控制模块在计算得到的所述下一检测周期内的充电电流小于所述充电电流下限值时,将所述充电电流下限值作为所述下一检测周期内的充电电流。The charging current regulating device according to claim 15, wherein the control module is further configured to set a charging current lower limit value, wherein the control module charges the calculated current detection period When the current is less than the lower limit of the charging current, the lower limit of the charging current is used as the charging current in the next detection period.
  17. 根据权利要求16所述的充电电流调节装置,其特征在于,所述控制模块还用于当所述充电接口的功率端子温度达到充电接口的耐热上限温度时,停止充电;或者The charging current regulating device according to claim 16, wherein the control module is further configured to stop charging when a power terminal temperature of the charging interface reaches a heat-resistant upper limit temperature of the charging interface; or
    当所述充电接口的功率端子温度超过所述试验条件下的温度平衡且小于所述充电接口的耐热上限温度时,将所述充电电流降低至所述充电电流下限值。When the power terminal temperature of the charging interface exceeds the temperature balance under the test condition and is less than the heat-resistant upper limit temperature of the charging interface, the charging current is reduced to the charging current lower limit value.
  18. 根据权利要求11-17任一项所述的充电电流调节装置,其特征在于,通过设置在充电插座端子的端子压接点处的温度传感器检测所述充电接口的功率端子温度。The charging current adjusting device according to any one of claims 11-17, wherein the power terminal temperature of the charging interface is detected by a temperature sensor provided at a terminal crimping point of the charging socket terminal.
  19. 根据权利要求11-18任一项所述的充电电流调节装置,其特征在于,所述充电电流为一个检测周期内任意时间点检测到的充电电流,或者,所述充电电流为所述一个检测周期内的平均充电电流。The charging current adjusting device according to any one of claims 11 to 18, wherein the charging current is a charging current detected at any time point within one detection period, or the charging current is the one detecting. The average charging current during the period.
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