WO2019062745A1 - Brake-by-wire system and vehicle - Google Patents

Brake-by-wire system and vehicle Download PDF

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Publication number
WO2019062745A1
WO2019062745A1 PCT/CN2018/107534 CN2018107534W WO2019062745A1 WO 2019062745 A1 WO2019062745 A1 WO 2019062745A1 CN 2018107534 W CN2018107534 W CN 2018107534W WO 2019062745 A1 WO2019062745 A1 WO 2019062745A1
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WO
WIPO (PCT)
Prior art keywords
brake
pedal
control system
hydraulic
controller
Prior art date
Application number
PCT/CN2018/107534
Other languages
French (fr)
Chinese (zh)
Inventor
郑祖雄
王铁君
李传博
刘苏丽
Original Assignee
比亚迪股份有限公司
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Filing date
Publication date
Application filed by 比亚迪股份有限公司 filed Critical 比亚迪股份有限公司
Publication of WO2019062745A1 publication Critical patent/WO2019062745A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T13/00Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
    • B60T13/10Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release
    • B60T13/12Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release the fluid being liquid
    • B60T13/14Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release the fluid being liquid using accumulators or reservoirs fed by pumps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T13/00Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
    • B60T13/10Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release
    • B60T13/66Electrical control in fluid-pressure brake systems
    • B60T13/68Electrical control in fluid-pressure brake systems by electrically-controlled valves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T13/00Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
    • B60T13/10Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release
    • B60T13/66Electrical control in fluid-pressure brake systems
    • B60T13/68Electrical control in fluid-pressure brake systems by electrically-controlled valves
    • B60T13/686Electrical control in fluid-pressure brake systems by electrically-controlled valves in hydraulic systems or parts thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T13/00Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
    • B60T13/74Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with electrical assistance or drive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T13/00Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
    • B60T13/74Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with electrical assistance or drive
    • B60T13/746Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with electrical assistance or drive and mechanical transmission of the braking action
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T8/00Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
    • B60T8/26Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force characterised by producing differential braking between front and rear wheels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T8/00Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
    • B60T8/32Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration
    • B60T8/34Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition
    • B60T8/40Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition comprising an additional fluid circuit including fluid pressurising means for modifying the pressure of the braking fluid, e.g. including wheel driven pumps for detecting a speed condition, or pumps which are controlled by means independent of the braking system
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T8/00Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
    • B60T8/32Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration
    • B60T8/34Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition
    • B60T8/40Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition comprising an additional fluid circuit including fluid pressurising means for modifying the pressure of the braking fluid, e.g. including wheel driven pumps for detecting a speed condition, or pumps which are controlled by means independent of the braking system
    • B60T8/4072Systems in which a driver input signal is used as a control signal for the additional fluid circuit which is normally used for braking
    • B60T8/4081Systems with stroke simulating devices for driver input

Definitions

  • the present disclosure relates to a vehicle brake system, and in particular to a line control system and a vehicle.
  • the line control system is an electronically controlled brake system, which is divided into two types: a mechanical line control system and a hydraulic line control system. If the hydraulic line control system is called a "wet" line control system, then the mechanical line control system is a “dry” line control system. The difference between the two is that the mechanical line control system no longer uses brake fluid and hydraulic components. The braking torque is completely realized by the motor-driven actuator mounted on the four wheels, and the hydraulic line control system is traditional.
  • the brake system between the hydraulic brake system and the mechanical line control system is a transition system.
  • the mechanical line control system is completely different from the traditional hydraulic brake system.
  • the traditional hydraulic brake system has been developed to date and is a very mature technology.
  • anti-lock braking systems, traction control systems, electronic stability control programs, active collision avoidance technologies and other functions are gradually integrated into the brake system, and more and more additional institutions Installed on the brake circuit, which makes the brake system structure more complicated, and also increases the hidden danger of the hydraulic circuit leakage and the difficulty of assembly and maintenance. Therefore, the mechanical line control system with simpler structure and more reliable function has finally replaced the traditional hydraulic brake system and has become the consensus of the automotive industry.
  • an aspect of the present disclosure provides a line control system including a pedal signal collector, a controller, a hydraulic system, a hydraulic control unit, two electric brakes, and two hydraulic brakes, the electric brake being a front a wheel brake, the hydraulic brake is a rear wheel brake; or the electric brake is a rear wheel brake, the hydraulic brake is a front wheel brake, and the controller is configured to control according to a pedal signal collected by the pedal signal collector
  • the electric brake, the hydraulic control unit is configured to control a hydraulic pressure provided by the hydraulic system to the hydraulic brake according to the pedal signal.
  • the pedal signal collector includes a pedal displacement sensor and/or a pedal force sensor.
  • the line control system further includes a vehicle state collector, the controller is configured to use the pedal signal collected by the pedal signal collector and the vehicle collected by the vehicle state collector A status signal controls the electric brake.
  • the vehicle state harvester includes one or more of a longitudinal acceleration sensor, a lateral acceleration sensor, a yaw rate sensor, a steering wheel angle sensor, and a wheel speed sensor.
  • the controller includes a central controller and a first controller, the central controller being electrically coupled to the hydraulic control unit and the first controller, respectively, the first controller for controlling the An electric brake, the central controller receives the pedal signal and receives the vehicle status signal through an in-vehicle network.
  • the system includes an electronic pedal including a brake pedal, a pedal simulator, a pedal simulator controller, and the pedal signal collector, the pedal signal collector and the pedal simulator
  • the controller is electrically coupled, and the pedal simulator controller is electrically coupled to the central controller.
  • the pedal simulator controller is also electrically coupled to the hydraulic control unit and the first controller, respectively.
  • the electric brake is a disc brake including a brake caliper body, a first brake block, a motor, a speed reducer, and a screw mechanism
  • the motor being an outer rotor motor
  • the stator of the motor has a cavity extending in the axial direction
  • the screw mechanism comprising a screw rod and a nut fitted on the screw rod, the lead rod penetrating through the cavity, the rotor of the motor passing the A reducer drives the lead screw to rotate to move the nut axially along the lead screw to urge the first brake block to move to compress the brake disc.
  • the disc brake is a float caliper disc brake
  • the disc brake further includes a second brake block, the first brake block and the second brake block being respectively located at the brake On both sides of the disc, the second brake pad is mounted on the caliper body.
  • the disc brake further includes an electromagnetic clutch that engages when the electromagnetic clutch is de-energized to lock a rotating shaft of the retarder; when the electromagnetic clutch is energized The electromagnetic clutch is disengaged to release the shaft.
  • the electromagnetic clutch includes an electromagnet, a translational friction plate, and a rotating friction plate, the electromagnet including a fixed iron core, a moving iron core, and a driving spring acting on the moving iron core, the rotating friction A sheet is coupled to the rotating shaft, and the translational friction plate is drivable by the moving iron core.
  • the electromagnetic clutch further includes a clutch housing, an outer race, and an inner race, the inner race is splined to the shaft, and the rotating friction plate is disposed on the inner race
  • the outer race is splined to an inner wall of the clutch housing, the clutch housing is fixed relative to the brake caliper body, and the translational friction plate is disposed on the outer race.
  • the speed reducer is a yaw cone planetary reducer
  • a rotor of the motor is coupled to an inner ring gear of the yaw cone planetary reducer, the yaw cone difference planetary reducer
  • the output shaft is coupled to the lead screw, and the rotating shaft is an input shaft of the yaw-cone difference planetary reducer.
  • the disc brake further includes a piston that is slidably fitted at one end of the cavity, the reducer is disposed at the other end of the cavity, and the nut is pushed by the piston The first brake block moves.
  • the present disclosure can provide a line control system with less mechanical connection, simple structure, small volume, easy to arrange on the whole vehicle, and can effectively reduce the quality of the whole vehicle.
  • Another aspect of the present disclosure provides a vehicle including the line control system described above.
  • FIG. 1 is a schematic diagram of the principle of a line control system according to an embodiment of the present disclosure
  • Figure 2 is a cross-sectional view of the electric brake
  • Figure 3 is a partial enlarged view of Figure 2;
  • Figure 4 is a schematic structural view of a yaw-cone difference planetary reducer
  • Figure 5 is a schematic structural view of an electromagnetic clutch
  • FIG. 6 is a schematic diagram of a vehicle in accordance with an embodiment of the present disclosure.
  • a line control system 1000 includes an electronic pedal 200, a hydraulic system, a hydraulic control unit 910, two hydraulic brakes 410, a controller, and two electric brakes 420.
  • the electronic pedal 200 includes a brake pedal 210, a pedal simulator 220, and a pedal signal collector 230.
  • the pedal simulator 220 provides the driver with a pedal feel (pedal reaction and pedal stroke) similar to that of the conventional brake system, enabling the driver to perform the braking operation in accordance with his own operating habits and operational experience.
  • the pedal signal collector 230 is used for monitoring the driver's intention of manipulation, and may be a pedal displacement sensor or a pedal force sensor, or both, which is beneficial for fault diagnosis.
  • the two hydraulic brakes 410 can be two front wheel brakes or two rear wheel brakes. That is, two hydraulic brakes 410 can be used to brake the two front wheels 510, as well as to brake the two rear wheels 520.
  • the two electric brakes 420 are two rear wheel brakes; when the two hydraulic brakes 410 are two rear wheel brakes, the two electric brakes 420 are two front wheels Brake.
  • the pedal signal collector 230 transmits the collected pedal signals (eg, pedal acceleration, pedal displacement, pedal force magnitude, etc.) to the controller and the hydraulic control unit 910, and the controller controls the electric brake 420 to generate a corresponding braking force according to the pedal signal.
  • the hydraulic control unit 910 controls the hydraulic pressure supplied to the hydraulic brake 410 by the hydraulic system based on the pedal signal such that the hydraulic brake 410 generates a corresponding braking force.
  • the present disclosure can provide the line control system 1000 which has less mechanical connection, simple structure, small volume, is easy to be arranged on the whole vehicle, and can effectively reduce the weight of the whole vehicle.
  • the line control system 1000 may further include a vehicle state collector 800, and the controller is further configured to collect the vehicle state according to the vehicle state collector 800.
  • the signal controls the intermediate motor. That is to say, the controller not only receives the pedal signal collected by the pedal signal collector 230, but also receives the vehicle state signal collected by the vehicle state collector 800, and integrates these signals to calculate the real-time required for each wheel. The best braking force for the best braking effect.
  • the controller can receive the vehicle state through an in-vehicle network (for example, TTP/C (abbreviation of time trigged protocol, time trigger protocol), CAN (abbreviation of Controller Area Network, controller area network), vehicle Ethernet network, etc.)
  • TTP/C abbreviation of time trigged protocol, time trigger protocol
  • CAN abbreviation of Controller Area Network, controller area network
  • vehicle Ethernet network etc.
  • the vehicle state collector 800 may include one or more of a longitudinal acceleration sensor, a lateral acceleration sensor, a yaw rate sensor, a steering wheel angle sensor, and a wheel speed sensor.
  • the vehicle state signal may include one or more of a longitudinal acceleration signal, a lateral acceleration signal, a yaw rate signal, a steering wheel angle signal, and a wheel speed signal.
  • the hydraulic system may include an oil storage cup 920, an electric hydraulic pump 930, an accumulator 950, a check valve 940, and the like connected through a hydraulic line.
  • the hydraulic control unit 910 may include an electronic control unit and a plurality of solenoid valves for controlling the electric hydraulic pump 930 and the solenoid valve to cause the hydraulic system to output a corresponding hydraulic pressure to the hydraulic brake 410.
  • the controller may be one or plural.
  • the controller may include a central controller 310 and a first controller 320, wherein the first controller 320 is configured to control the electric brake 420, the central controller 310 and the first controller 320 and the hydraulic control respectively Unit 910 is electrically connected.
  • the central controller 310 receives the pedal signal and receives a vehicle status signal through the in-vehicle network for determining driver intent and/or determining vehicle dynamics status and transmitting control signals to the first controller 320 and the hydraulic control unit 910.
  • the first controller 320 receives a control signal from the central controller 310 to control the electric brake 420 to generate a corresponding braking force.
  • the hydraulic control unit 910 receives a control signal from the central controller 310, and controls the hydraulic pressure output by the hydraulic system to the hydraulic brake 410 such that the hydraulic brake 410 generates a corresponding braking force.
  • the electronic pedal 200 may further include a pedal simulator controller 240 for controlling a motor in the pedal simulator 220, the pedal signal collector 230 being electrically connected to the pedal simulator controller 240, and the pedal simulator controller 240 and The central controller 310 is electrically connected, and the pedal signal collected by the pedal signal collector 230 can be transmitted to the central controller 310 through the pedal simulator controller 240. It should be noted that the pedal signal collector 230 can also be directly electrically connected to the central controller 310 to directly transmit the pedal signal to the central controller 310.
  • the pedal simulator controller 240 may also be electrically coupled to the first controller 320 and the hydraulic control unit 910, respectively, to enable pedal signals to be transmitted to the first controller 320 and the hydraulic control unit 910 through the pedal simulator controller 240. . In this way, when the central controller 310 fails, the brake system can also complete the basic braking function and improve the braking safety.
  • the line control system 1000 may further include a power source for supplying power to the electric brake 420, the central controller 310, the first controller 320, the hydraulic control unit 910, the electronic pedal 200, and the vehicle state collector 800. 600.
  • Reference numeral 700 represents a power supply interface.
  • the pedal signal collector 230 detects a brake command signal (ie, a pedal signal) such as the pedal acceleration, the displacement, and the magnitude of the pedal effort, and the central controller 310 receives the brake command through the vehicle network.
  • a brake command signal ie, a pedal signal
  • the central controller 310 receives the brake command through the vehicle network.
  • the 910 sends a control signal.
  • the first controller 320 controls the electric brake 420 to generate a corresponding braking force based on the received control signal.
  • the hydraulic control unit 910 controls the hydraulic pressure output to the hydraulic brake 410 in accordance with the received control signal to cause the hydraulic brake 410 to generate a corresponding braking force.
  • the hydraulic brake 410 employed may have any suitable structure, which is not limited in the present disclosure.
  • the electric brake 420 employed may have any suitable structure.
  • the electric brake 420 may be a disc brake, and includes a caliper body 10 , a first brake block 31 , a motor 40 , a speed reducer 50 , and Screw mechanism 60.
  • the motor 40 is an outer rotor motor, and the stator 41 of the motor 40 is formed with a cavity 411 extending in the axial direction.
  • the screw mechanism 60 includes a lead screw 61 and a nut 62 fitted to the lead screw 61.
  • the lead screw 61 extends through the cavity 411, and the rotor 42 of the motor 40 drives the lead screw 61 to rotate through the reducer 50 so that the nut 62 is along the lead screw 61.
  • the axial movement moves to urge the first brake block 31 to move and press against the brake disc 20.
  • the disc brake may be a fixed caliper disc brake or a float caliper disc brake.
  • the disc brake further includes a second brake block 32, and the first brake block 31 and the second brake block 32 are respectively located on both sides of the brake disc 20
  • the second brake block 32 is mounted on the caliper body 10, and the caliper body 10 is axially movable relative to the brake disk 20.
  • the rotor 42 of the motor 40 drives the screw 61 to rotate through the speed reducer 50 to move the nut 62 to the left along the screw 61, thereby pushing the first system.
  • the moving block 31 is also moved to the left and pressed onto the brake disc 20, so that the brake disc 20 gives the nut 62 a rightward reaction force, so that the nut 62 moves integrally with the caliper body 10 to the right until the second system
  • the moving block 32 is also pressed against the brake disc 20.
  • the brake pads 31, 32 on both sides are pressed against the brake disc 20, thereby clamping the brake disc 20, generating a friction torque that prevents the wheel from rotating, and realizing the service brake.
  • the screw mechanism 60 can be a rolling screw mechanism.
  • a rolling body such as a ball or a roller is disposed between the nut 62 and the screw 61.
  • the screw mechanism 60 can be a planetary roller screw mechanism. Compared with other screw mechanisms, the planetary roller screw mechanism has the advantages of large load bearing capacity, strong impact resistance, high transmission precision and long service life.
  • the screw mechanism 60 can be a ball screw mechanism.
  • the advantageous effects of using the ball screw mechanism are similar to those of the above-described planetary roller screw, and the description thereof will be omitted herein to avoid redundancy.
  • the present disclosure is not limited thereto, and the screw mechanism 60 may also employ a slide screw mechanism or the like.
  • the screw angle of the screw pair can be made larger than the self-locking angle, so as to ensure that the screw pair does not self-lock, so that the force of the brake disc can be realized by the brake disc when the brake is released. The return of the nut.
  • the disc brake may further include a piston 90 that is slidably fitted to one end of the cavity 411, and the speed reducer 50 is disposed at the other end of the cavity 411 and connected to the lead screw 61, and the nut 62 passes The piston 90 urges the first brake block 31 to move.
  • the piston 90 separates the interior of the cavity 411 from the outside, such that the screw mechanism 60 is in a relatively closed environment, protected from external water, impurities, and prolongs the service life of the brake.
  • the piston 90 can be clearance-fitted with the cavity 411, that is, the diameter of the cavity 411 can be slightly larger than the diameter of the piston 90.
  • the seal ring 100 may be provided between the piston 90 and the inner wall of the cavity 411.
  • the nut 62 may be fixed to the piston 90 by screwing, welding, gluing, or the like. However, in order to avoid stress concentration at the joint, in one embodiment, the nut 62 is not connected to the piston 90.
  • the piston 90 may be in a cylindrical structure in which one end is closed and the other end is open.
  • the nut 62 may be disposed in the piston 90 and is in clearance with the inner wall of the piston 90.
  • the thrust of the nut 62 acts on the closed end of the piston 90 to push The piston 90 moves toward the brake disc 20.
  • the nut 62 can also directly drive the first brake block 31 to move without the need to provide the piston 90.
  • a thrust bearing 70 may be mounted on the lead screw 61.
  • the lead screw 61 is formed with a flange, and the thrust bearing 70 is disposed between the flange and the outer casing of the speed reducer 50.
  • the outer casing of the speed reducer 50 applies an axial force to the screw rod 61 through the thrust bearing 70 to balance the reaction force of the brake disc 20 against the lead screw 61, thereby ensuring the balance of the screw rod 61.
  • the speed reducer 50 may employ any appropriate type of speed reducer as long as the output torque of the motor 40 can be reduced and torqued and transmitted to the lead screw 61.
  • the speed reducer 50 can be a yaw cone differential planetary reducer.
  • a yaw-cone difference planetary reducer which is mainly composed of a rotating bevel gear 1, a yoke bevel gear 2, a yaw generator H on the input shaft 5, and a circumferential limiting pair.
  • the yaw generator H is composed of a shaft head 6 with an off-angle ⁇ at the end of the input shaft 5 and a tapered roller bearing 7.
  • the bevel gear 2 is equivalent to an inner bevel gear, and is internally meshed with a bevel gear 1 mounted on the output shaft 9.
  • One end of the yaw bevel gear 2 is mounted on the tapered roller bearing 7 at the yaw shaft head 6, and the other end
  • the spherical bearing 8 is coupled to the shaft end of the output shaft 9 to form a ball joint.
  • the tapered top of the bevel gear coincides with the center O point of the spherical bearing 8, and a drum-shaped outer ring gear 3 is provided on the outer edge of the yaw bevel gear 2, and the inner ring gear 4 constitutes a circumferential restricting pair.
  • the transmission principle of the yaw cone planetary reducer is: when the input shaft 5 drives the yaw shaft 6 to rotate around the fixed axis nn of the input shaft, the axis OOH of the yaw shaft head forms a cone angle of 2 ⁇ cone beam space. . Since the yoke bevel gear 2 mounted on the yaw shaft head 6 is restrained by the circumferential limiting pair and cannot perform the revolving motion, the cone beam motion of the yaw moment head forces the yaw bevel gear 2 to circulate around the O point. The yaw motion forms a state of engagement with the rotating bevel gear 1 mounted on the output shaft 9.
  • the rotor 42 of the motor 40 is connected to the ring gear 4 of the planetary reducer which can be biased, and the output shaft 9 of the yaw-cone planetary reducer can be connected to the lead screw 61.
  • the electromagnetic clutch 8 is mounted on the input shaft 5 of the yaw cone planetary reducer. That is to say, the ring gear 4 serves as the input end of the yaw-cone difference planetary reducer, and the output shaft 9 serves as the output end of the yaw-cone difference planetary reducer.
  • the brake may further include an electromagnetic clutch 80 that is mounted on the reducer. On one of the rotating shafts 50, the rotating shaft is locked by the electromagnetic clutch 80 to lock the speed reducer 50, thereby realizing the parking brake.
  • the electromagnetic clutch 8 can be mounted on the input shaft 5 of the yaw cone difference planetary speed reducer and can lock the input shaft 5.
  • the electromagnetic clutch 80 when the electromagnetic clutch 80 is de-energized, the electromagnetic clutch 80 is engaged to lock a rotating shaft of the speed reducer 50, so that the speed reducer 50 is locked, so that the screw rod 61 cannot be rotated, so that the nut 62 cannot be moved, thereby maintaining the pair.
  • the thrust of the first brake block 31 realizes parking brake.
  • the electromagnetic clutch 80 When the electromagnetic clutch 80 is energized, the electromagnetic clutch 80 is disengaged to release the speed reducer 50, and the parking brake is released.
  • the electromagnetic clutch 80 may include a clutch housing 81, an electromagnet, a translational friction plate 85, a rotating friction plate 86, an outer race 87, and an inner race 88.
  • the clutch housing 81 is fixed relative to the caliper body 10
  • the electromagnet may include a fixed iron core 82, a movable iron core 83, and a drive spring 84 acting on the movable iron core 83.
  • the inner race 88 is slidably coupled to one of the rotating shafts of the speed reducer 50, and the rotary lining 86 is disposed on the inner race 88 to be rotatable by the rotary shaft.
  • the outer race 87 is spline-slidably coupled to the inner wall of the clutch housing 81, and the translational friction plate 85 is disposed on the outer race 87 to be able to translate in the axial direction of the rotary shaft.
  • the fixed iron core 82 and the movable iron core 83 may be formed in an annular structure, and the moving iron core 83 is sleeved on the outside of the rotating shaft, and the fixed iron core 82 is sleeved on the outside of the movable iron core 83 to make the electric brake 420
  • the structure is more compact and the axial dimension is smaller.
  • the motor 40 when the parking brake function needs to be performed, the motor 40 is energized, and the screw 61 is driven to rotate by the reducer 50 in sequence, so that the nut 62 pushes the brake block to clamp the brake disk 20 to meet the parking requirement.
  • the motor 40 loses power, and the electromagnetic clutch 80 operates to lock the speed reducer 50.
  • the rotating shaft locks the speed reducer 50, maintains the parking brake force, and performs a parking brake function.
  • the electromagnetic clutch 80 loses the locking force, releases the rotating shaft, and unlocks the speed reducer 50.
  • the speed reducer 50 may be disposed between the motor 40 and the electromagnetic clutch 80 such that the electric brake 420 is compact and contoured.
  • the motor 40, the retarder 50, and the electromagnetic clutch 80 can be housed within the same housing 110 that can be secured to the caliper body 10, such as by fasteners, the clutch housing 81. It can be fixed in the housing 110.
  • a vehicle 2000 that employs a line control system 1000 as described above.
  • the line control system 1000 of the present disclosure has the following advantages: First, the number of hydraulic brake lines is reduced, the quality of the whole vehicle can be effectively reduced, the structure is simple, the volume is small, and the arrangement is easy; Second, the mechanical and electrical connection is adopted. The signal transmission is fast, the braking response is fast, and the reaction is sensitive. Third, the transmission efficiency is high and the energy is saved. Fourth, the electronic intelligent control function is powerful, and the ABS, TCS, and the ABS can be realized by modifying the software program in the controller and configuring relevant parameters.
  • ESC ACC and other complex electronic control functions, and easy to match with new energy vehicles with brake energy recovery system
  • Fifth the entire system can be modular structure, simple assembly, easy maintenance
  • six using electronic pedals, canceled
  • the mechanical and hydraulic connection between the brake pedal and the brake actuator, on the one hand, the brake pedal does not have rebound vibration when performing ABS or the like, thereby improving the braking comfort, and on the other hand, when the vehicle 2000 collides
  • the impact force is not transmitted to the cab through the brake system, which improves the passive safety of the car.

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Abstract

A brake-by-wire system (1000) and a vehicle (2000). The brake-by-wire system (1000) comprises a pedal signal collector (230), a controller, a hydraulic system, a hydraulic control unit (910), two electric brakes (420) and two hydraulic brakes (410). The electric brakes (420) are front wheel brakes and the hydraulic brakes (410) are rear wheel brakes, or the electric brakes (420) are rear wheel brakes and the hydraulic brakes (410) are front wheel brakes. The controller is used for controlling the electric brakes (420) according to pedal signals collected by the pedal signal collector (230), and the hydraulic control unit (910) is used for controlling the hydraulic system to provide hydraulic pressure to the hydraulic brakes (410) according to the pedal signals.

Description

线控制动系统及车辆Line control system and vehicle
相关申请的交叉引用Cross-reference to related applications
本申请基于申请号为201710885196.0,申请日为2017年09月26日的中国专利申请提出,并要求该中国专利申请的优先权,该中国专利申请的全部内容在此引入本申请作为参考。The present application is based on a Chinese patent application filed on Jan. 26, 2017, the entire disclosure of which is hereby incorporated by reference.
技术领域Technical field
本公开涉及车辆制动系统,具体地,涉及一种线控制动系统及车辆。The present disclosure relates to a vehicle brake system, and in particular to a line control system and a vehicle.
背景技术Background technique
线控制动系统即电子控制制动系统,分为机械式线控制动系统和液压式线控制动系统两种。如果把液压式线控制动系统称为“湿式”的线控制动系统,那么机械式线控制动系统就是“干式”的线控制动系统。两者的区别在于机械式线控制动系统不再使用制动液及液压部件,制动力矩完全由安装在4个车轮上的电机驱动执行机构实现,而液压式线控制动系统是介于传统液压制动系统和机械式线控制动系统之间的制动系统,是一个过渡系统。The line control system is an electronically controlled brake system, which is divided into two types: a mechanical line control system and a hydraulic line control system. If the hydraulic line control system is called a "wet" line control system, then the mechanical line control system is a "dry" line control system. The difference between the two is that the mechanical line control system no longer uses brake fluid and hydraulic components. The braking torque is completely realized by the motor-driven actuator mounted on the four wheels, and the hydraulic line control system is traditional. The brake system between the hydraulic brake system and the mechanical line control system is a transition system.
机械式线控制动系统,与传统的液压制动系统截然不同。传统的液压制动系统发展至今,已是非常成熟的技术。随着人们对制动性能要求的不断提高,防抱死制动系统、牵引力控制系统、电子稳定性控制程序、主动避撞技术等功能逐渐融入到制动系统中,越来越多的附加机构安装于制动线路上,这使得制动系统结构更加复杂,也增加了液压回路泄漏的隐患以及装配、维修的难度。因此结构更简单、功能更可靠的机械式线控制动系统最终取代传统的液压制动系统已经成为汽车行业的共识。The mechanical line control system is completely different from the traditional hydraulic brake system. The traditional hydraulic brake system has been developed to date and is a very mature technology. As people's requirements for braking performance continue to increase, anti-lock braking systems, traction control systems, electronic stability control programs, active collision avoidance technologies and other functions are gradually integrated into the brake system, and more and more additional institutions Installed on the brake circuit, which makes the brake system structure more complicated, and also increases the hidden danger of the hydraulic circuit leakage and the difficulty of assembly and maintenance. Therefore, the mechanical line control system with simpler structure and more reliable function has finally replaced the traditional hydraulic brake system and has become the consensus of the automotive industry.
发明内容Summary of the invention
本公开的目的是提供一种结构简洁、适于在整车上布置的线控制动系统。It is an object of the present disclosure to provide a wire control system that is simple in construction and suitable for deployment on a vehicle.
为了实现上述目的,本公开的一方面提供一种线控制动系统,包括踏板信号采集器、控制器、液压系统、液压控制单元、两个电动制动器、两个液压制动器,所述电动制动器为前轮制动器,所述液压制动器为后轮制动器;或者,所述电动制动器为后轮制动器,所述液压制动器为前轮制动器,所述控制器用于根据 所述踏板信号采集器采集到的踏板信号控制所述电动制动器,所述液压控制单元用于根据所述踏板信号控制所述液压系统提供给所述液压制动器的液压力。In order to achieve the above object, an aspect of the present disclosure provides a line control system including a pedal signal collector, a controller, a hydraulic system, a hydraulic control unit, two electric brakes, and two hydraulic brakes, the electric brake being a front a wheel brake, the hydraulic brake is a rear wheel brake; or the electric brake is a rear wheel brake, the hydraulic brake is a front wheel brake, and the controller is configured to control according to a pedal signal collected by the pedal signal collector The electric brake, the hydraulic control unit is configured to control a hydraulic pressure provided by the hydraulic system to the hydraulic brake according to the pedal signal.
在一些实施例中,所述踏板信号采集器包括踏板位移传感器和/或踏板力传感器。In some embodiments, the pedal signal collector includes a pedal displacement sensor and/or a pedal force sensor.
在一些实施例中,所述线控制动系统还包括整车状态采集器,所述控制器用于根据所述踏板信号采集器采集到的踏板信号和所述整车状态采集器采集到的整车状态信号控制所述电动制动器。In some embodiments, the line control system further includes a vehicle state collector, the controller is configured to use the pedal signal collected by the pedal signal collector and the vehicle collected by the vehicle state collector A status signal controls the electric brake.
在一些实施例中,所述整车状态采集器包括纵向加速度传感器、横向加速度传感器、横摆角速度传感器、方向盘转角传感器和轮速传感器中的一者或多者。In some embodiments, the vehicle state harvester includes one or more of a longitudinal acceleration sensor, a lateral acceleration sensor, a yaw rate sensor, a steering wheel angle sensor, and a wheel speed sensor.
在一些实施例中,所述控制器包括中央控制器和第一控制器,所述中央控制器分别与所述液压控制单元和第一控制器电连接,所述第一控制器用于控制所述电动制动器,所述中央控制器接收所述踏板信号并通过车载网络接收所述整车状态信号。In some embodiments, the controller includes a central controller and a first controller, the central controller being electrically coupled to the hydraulic control unit and the first controller, respectively, the first controller for controlling the An electric brake, the central controller receives the pedal signal and receives the vehicle status signal through an in-vehicle network.
在一些实施例中,所述系统包括电子踏板,该电子踏板包括制动踏板、踏板模拟器、踏板模拟器控制器和所述踏板信号采集器,所述踏板信号采集器与所述踏板模拟器控制器电连接,所述踏板模拟器控制器与所述中央控制器电连接。In some embodiments, the system includes an electronic pedal including a brake pedal, a pedal simulator, a pedal simulator controller, and the pedal signal collector, the pedal signal collector and the pedal simulator The controller is electrically coupled, and the pedal simulator controller is electrically coupled to the central controller.
在一些实施例中,所述踏板模拟器控制器还分别与所述液压控制单元和第一控制器电连接。In some embodiments, the pedal simulator controller is also electrically coupled to the hydraulic control unit and the first controller, respectively.
在一些实施例中,所述电动制动器为盘式制动器,该盘式制动器包括制动钳体、第一制动块、电机、减速器、以及丝杆机构,所述电机为外转子电机,所述电机的定子具有沿轴向延伸的空腔,所述丝杆机构包括丝杆和套装在所述丝杆上的螺母,所述丝杆贯穿所述空腔,所述电机的转子通过所述减速器驱动所述丝杆旋转,以使所述螺母沿所述丝杆轴向移动,从而推动所述第一制动块移动以压紧制动盘。In some embodiments, the electric brake is a disc brake including a brake caliper body, a first brake block, a motor, a speed reducer, and a screw mechanism, the motor being an outer rotor motor, The stator of the motor has a cavity extending in the axial direction, the screw mechanism comprising a screw rod and a nut fitted on the screw rod, the lead rod penetrating through the cavity, the rotor of the motor passing the A reducer drives the lead screw to rotate to move the nut axially along the lead screw to urge the first brake block to move to compress the brake disc.
在一些实施例中,所述盘式制动器为浮钳盘式制动器,所述盘式制动器还包括第二制动块,所述第一制动块和第二制动块分别位于所述制动盘两侧,所述第二制动块安装在所述制动钳体上。In some embodiments, the disc brake is a float caliper disc brake, the disc brake further includes a second brake block, the first brake block and the second brake block being respectively located at the brake On both sides of the disc, the second brake pad is mounted on the caliper body.
在一些实施例中,所述盘式制动器还包括电磁离合器,当所述电磁离合器断电时,所述电磁离合器接合,以将所述减速器的一个转轴锁止;当所述电磁离 合器通电时,所述电磁离合器分离,以将所述转轴释放。In some embodiments, the disc brake further includes an electromagnetic clutch that engages when the electromagnetic clutch is de-energized to lock a rotating shaft of the retarder; when the electromagnetic clutch is energized The electromagnetic clutch is disengaged to release the shaft.
在一些实施例中,所述电磁离合器包括电磁铁、平移摩擦片和旋转摩擦片,所述电磁铁包括定铁芯、动铁芯和作用于所述动铁芯的驱动弹簧,所述旋转摩擦片与所述转轴连接,所述平移摩擦片能够由所述动铁芯驱动。In some embodiments, the electromagnetic clutch includes an electromagnet, a translational friction plate, and a rotating friction plate, the electromagnet including a fixed iron core, a moving iron core, and a driving spring acting on the moving iron core, the rotating friction A sheet is coupled to the rotating shaft, and the translational friction plate is drivable by the moving iron core.
在一些实施例中,所述电磁离合器还包括离合器壳体、外座圈和内座圈,所述内座圈与所述转轴花键连接,所述旋转摩擦片设置在所述内座圈上,所述外座圈与所述离合器壳体的内壁花键连接,所述离合器壳体相对于所述制动钳体固定,所述平移摩擦片设置在所述外座圈上。In some embodiments, the electromagnetic clutch further includes a clutch housing, an outer race, and an inner race, the inner race is splined to the shaft, and the rotating friction plate is disposed on the inner race The outer race is splined to an inner wall of the clutch housing, the clutch housing is fixed relative to the brake caliper body, and the translational friction plate is disposed on the outer race.
在一些实施例中,所述减速器为偏摆锥差行星减速器,所述电机的转子与所述偏摆锥差行星减速器的内齿圈相连,所述偏摆锥差行星减速器的输出轴与所述丝杆相连,所述转轴为所述偏摆锥差行星减速器的输入轴。In some embodiments, the speed reducer is a yaw cone planetary reducer, and a rotor of the motor is coupled to an inner ring gear of the yaw cone planetary reducer, the yaw cone difference planetary reducer The output shaft is coupled to the lead screw, and the rotating shaft is an input shaft of the yaw-cone difference planetary reducer.
在一些实施例中,所述盘式制动器还包括活塞,所述活塞滑动配合在所述空腔的一端,所述减速器设置在所述空腔的另一端,所述螺母通过所述活塞推动所述第一制动块移动。In some embodiments, the disc brake further includes a piston that is slidably fitted at one end of the cavity, the reducer is disposed at the other end of the cavity, and the nut is pushed by the piston The first brake block moves.
通过上述技术方案,使得本公开能够提供一种机械连接少,结构简洁,体积小,易于在整车上布置,且能够有效降低整车质量的线控制动系统。Through the above technical solutions, the present disclosure can provide a line control system with less mechanical connection, simple structure, small volume, easy to arrange on the whole vehicle, and can effectively reduce the quality of the whole vehicle.
本公开的另一方面提供一种车辆,包括上面所述的线控制动系统。Another aspect of the present disclosure provides a vehicle including the line control system described above.
本公开的其他特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present disclosure will be described in detail in the detailed description which follows.
附图说明DRAWINGS
附图是用来提供对本公开的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本公开,但并不构成对本公开的限制。在附图中:The drawings are intended to provide a further understanding of the disclosure, and are in the In the drawing:
图1是根据本公开的一种实施方式的线控制动系统的原理示意图;1 is a schematic diagram of the principle of a line control system according to an embodiment of the present disclosure;
图2是电动制动器的剖视图;Figure 2 is a cross-sectional view of the electric brake;
图3是图2的局部放大图;Figure 3 is a partial enlarged view of Figure 2;
图4是偏摆锥差行星减速器的结构示意图;Figure 4 is a schematic structural view of a yaw-cone difference planetary reducer;
图5是电磁离合器的结构示意图;Figure 5 is a schematic structural view of an electromagnetic clutch;
图6是根据本公开一种实施方式的车辆的示意图。FIG. 6 is a schematic diagram of a vehicle in accordance with an embodiment of the present disclosure.
具体实施方式Detailed ways
以下结合附图对本公开的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本公开,并不用于限制本公开。The specific embodiments of the present disclosure will be described in detail below with reference to the accompanying drawings. It is to be understood that the specific embodiments described herein are not to be construed
根据本公开的一个方面,提供一种线控制动系统1000,包括电子踏板200、液压系统、液压控制单元910、两个液压制动器410、控制器、两个电动制动器420。In accordance with one aspect of the present disclosure, a line control system 1000 is provided that includes an electronic pedal 200, a hydraulic system, a hydraulic control unit 910, two hydraulic brakes 410, a controller, and two electric brakes 420.
电子踏板200包括制动踏板210、踏板模拟器220和踏板信号采集器230。踏板模拟器220为驾驶员提供与传统制动系统相似的踏板感觉(踏板反力和踏板行程),使驾驶员能够按照自己的操作习惯和操作经验进行制动操作。踏板信号采集器230用于监测驾驶员的操纵意图,可以采用踏板位移传感器或踏板力传感器,也可以二者同时采用,有利于故障诊断。The electronic pedal 200 includes a brake pedal 210, a pedal simulator 220, and a pedal signal collector 230. The pedal simulator 220 provides the driver with a pedal feel (pedal reaction and pedal stroke) similar to that of the conventional brake system, enabling the driver to perform the braking operation in accordance with his own operating habits and operational experience. The pedal signal collector 230 is used for monitoring the driver's intention of manipulation, and may be a pedal displacement sensor or a pedal force sensor, or both, which is beneficial for fault diagnosis.
两个液压制动器410可以为两个前轮制动器,也可以为两个后轮制动器。也就是说,两个液压制动器410可以用于制动两个前轮510,也可以用于制动两个后轮520。当两个液压制动器410为两个前轮制动器时,两个电动制动器420为两个后轮制动器;当两个液压制动器410为两个后轮制动器时,两个电动制动器420为两个前轮制动器。The two hydraulic brakes 410 can be two front wheel brakes or two rear wheel brakes. That is, two hydraulic brakes 410 can be used to brake the two front wheels 510, as well as to brake the two rear wheels 520. When the two hydraulic brakes 410 are two front wheel brakes, the two electric brakes 420 are two rear wheel brakes; when the two hydraulic brakes 410 are two rear wheel brakes, the two electric brakes 420 are two front wheels Brake.
踏板信号采集器230将采集到的踏板信号(例如,踏板加速度、踏板位移、踏板力大小等)传输给控制器和液压控制单元910,控制器根据该踏板信号控制电动制动器420产生相应的制动力;液压控制单元910根据该踏板信号控制液压系统提供给液压制动器410的液压力,使得液压制动器410产生相应的制动力。The pedal signal collector 230 transmits the collected pedal signals (eg, pedal acceleration, pedal displacement, pedal force magnitude, etc.) to the controller and the hydraulic control unit 910, and the controller controls the electric brake 420 to generate a corresponding braking force according to the pedal signal. The hydraulic control unit 910 controls the hydraulic pressure supplied to the hydraulic brake 410 by the hydraulic system based on the pedal signal such that the hydraulic brake 410 generates a corresponding braking force.
通过上述技术方案,使得本公开能够提供一种机械连接少,结构简洁,体积小,易于在整车上布置,且能够有效降低整车重量的线控制动系统1000。Through the above technical solution, the present disclosure can provide the line control system 1000 which has less mechanical connection, simple structure, small volume, is easy to be arranged on the whole vehicle, and can effectively reduce the weight of the whole vehicle.
在本公开中,为了提高制动平稳性和安全性,所述线控制动系统1000还可以包括整车状态采集器800,控制器还用于根据整车状态采集器800采集到的整车状态信号控制中间电机。也就是说,控制器既要接收踏板信号采集器230采集到的踏板信号,又要接收整车状态采集器800采集到的整车状态信号,综合这些信号计算出每个车轮各自实时所需的最佳制动力,达到最佳的制动效果。具体地,控制器可以通过车载网络(例如,TTP/C(time trigged protocol的缩写,时间触发协议)、CAN(Controller Area Network的缩写,控制器局域网络)、车载以太网络等)接收整车状态采集器800的信号。In the present disclosure, in order to improve the smoothness and safety of the brake, the line control system 1000 may further include a vehicle state collector 800, and the controller is further configured to collect the vehicle state according to the vehicle state collector 800. The signal controls the intermediate motor. That is to say, the controller not only receives the pedal signal collected by the pedal signal collector 230, but also receives the vehicle state signal collected by the vehicle state collector 800, and integrates these signals to calculate the real-time required for each wheel. The best braking force for the best braking effect. Specifically, the controller can receive the vehicle state through an in-vehicle network (for example, TTP/C (abbreviation of time trigged protocol, time trigger protocol), CAN (abbreviation of Controller Area Network, controller area network), vehicle Ethernet network, etc.) The signal of the collector 800.
这里,整车状态采集器800可以包括纵向加速度传感器、横向加速度传感器、横摆角速度传感器、方向盘转角传感器和轮速传感器中的一者或多者。相应地,整车状态信号可以包括纵向加速度信号、横向加速度信号、横摆角速度信号、方向盘转角信号和轮速信号中的一者或多者。Here, the vehicle state collector 800 may include one or more of a longitudinal acceleration sensor, a lateral acceleration sensor, a yaw rate sensor, a steering wheel angle sensor, and a wheel speed sensor. Accordingly, the vehicle state signal may include one or more of a longitudinal acceleration signal, a lateral acceleration signal, a yaw rate signal, a steering wheel angle signal, and a wheel speed signal.
具体地,液压系统可以包括通过液压管路相连的储油杯920、电动液压泵930、蓄能器950、单向阀940等。液压控制单元910可以包括电子控制单元和多个电磁阀,电子控制单元用于控制电动液压泵930和电磁阀,以使液压系统向液压制动器410输出相应的液压力。Specifically, the hydraulic system may include an oil storage cup 920, an electric hydraulic pump 930, an accumulator 950, a check valve 940, and the like connected through a hydraulic line. The hydraulic control unit 910 may include an electronic control unit and a plurality of solenoid valves for controlling the electric hydraulic pump 930 and the solenoid valve to cause the hydraulic system to output a corresponding hydraulic pressure to the hydraulic brake 410.
在本公开中,控制器可以为一个,也可以为多个。为了提高制动响应速度,控制器可以包括中央控制器310和第一控制器320,其中,第一控制器320用于控制电动制动器420,中央控制器310分别与第一控制器320和液压控制单元910电连接。中央控制器310接收踏板信号并通过车载网络接收整车状态信号,用于确定驾驶员意图和/或判断整车动力学状态,并向第一控制器320和液压控制单元910发送控制信号。第一控制器320接收中央控制器310的控制信号,控制电动制动器420产生相应的制动力。液压控制单元910接收中央控制器310的控制信号,控制液压系统向液压制动器410输出的液压力,使得液压制动器410产生相应的制动力。In the present disclosure, the controller may be one or plural. In order to increase the braking response speed, the controller may include a central controller 310 and a first controller 320, wherein the first controller 320 is configured to control the electric brake 420, the central controller 310 and the first controller 320 and the hydraulic control respectively Unit 910 is electrically connected. The central controller 310 receives the pedal signal and receives a vehicle status signal through the in-vehicle network for determining driver intent and/or determining vehicle dynamics status and transmitting control signals to the first controller 320 and the hydraulic control unit 910. The first controller 320 receives a control signal from the central controller 310 to control the electric brake 420 to generate a corresponding braking force. The hydraulic control unit 910 receives a control signal from the central controller 310, and controls the hydraulic pressure output by the hydraulic system to the hydraulic brake 410 such that the hydraulic brake 410 generates a corresponding braking force.
可选地,电子踏板200还可以包括用于控制踏板模拟器220中的电机的踏板模拟器控制器240,踏板信号采集器230与踏板模拟器控制器240电连接,踏板模拟器控制器240与中央控制器310电连接,踏板信号采集器230采集到的踏板信号可以通过踏板模拟器控制器240传输至中央控制器310。需要说明的是,也可以将踏板信号采集器230与中央控制器310直接电连接,从而将踏板信号直接传输至中央控制器310。Optionally, the electronic pedal 200 may further include a pedal simulator controller 240 for controlling a motor in the pedal simulator 220, the pedal signal collector 230 being electrically connected to the pedal simulator controller 240, and the pedal simulator controller 240 and The central controller 310 is electrically connected, and the pedal signal collected by the pedal signal collector 230 can be transmitted to the central controller 310 through the pedal simulator controller 240. It should be noted that the pedal signal collector 230 can also be directly electrically connected to the central controller 310 to directly transmit the pedal signal to the central controller 310.
进一步地,踏板模拟器控制器240还可以分别与第一控制器320和液压控制单元910电连接,以使踏板信号能够通过踏板模拟器控制器240传输至第一控制器320和液压控制单元910。通过这种方式,使得当中央控制器310出现故障时,制动系统也能完成基础的制动功能,提高制动安全性。Further, the pedal simulator controller 240 may also be electrically coupled to the first controller 320 and the hydraulic control unit 910, respectively, to enable pedal signals to be transmitted to the first controller 320 and the hydraulic control unit 910 through the pedal simulator controller 240. . In this way, when the central controller 310 fails, the brake system can also complete the basic braking function and improve the braking safety.
具体地,所述线控制动系统1000还可以包括用于向电动制动器420、中央控制器310、第一控制器320、液压控制单元910、电子踏板200、以及整车状态 采集器800供电的电源600。附图标记700代表电源接口。Specifically, the line control system 1000 may further include a power source for supplying power to the electric brake 420, the central controller 310, the first controller 320, the hydraulic control unit 910, the electronic pedal 200, and the vehicle state collector 800. 600. Reference numeral 700 represents a power supply interface.
以下结合图1简要描述根据本公开的一种实施方式的线控制动系统1000的工作过程。The operation of the line control system 1000 according to an embodiment of the present disclosure will be briefly described below with reference to FIG.
驾驶员踩下制动踏板210后,通过踏板信号采集器230检测出踏板加速度、位移以及踏板力的大小等制动指令信号(即,踏板信号),中央控制器310通过车载网络接收制动指令信号,且综合当前车辆2000行驶状态下的其他传感器(即,整车状态采集器)的信号计算出每个车轮各自实时所需的最佳制动力,并向第一控制器320和液压控制单元910发送控制信号。第一控制器320根据接收到的控制信号控制电动制动器420产生相应的制动力。液压控制单元910根据接收到的控制信号控制向液压制动器410输出的液压力,以使液压制动器410产生相应的制动力。After the driver depresses the brake pedal 210, the pedal signal collector 230 detects a brake command signal (ie, a pedal signal) such as the pedal acceleration, the displacement, and the magnitude of the pedal effort, and the central controller 310 receives the brake command through the vehicle network. Signal, and synthesize the signals of other sensors (ie, vehicle state collectors) in the current running state of the vehicle 2000 to calculate the optimal braking force required for each wheel in real time, and to the first controller 320 and the hydraulic control unit The 910 sends a control signal. The first controller 320 controls the electric brake 420 to generate a corresponding braking force based on the received control signal. The hydraulic control unit 910 controls the hydraulic pressure output to the hydraulic brake 410 in accordance with the received control signal to cause the hydraulic brake 410 to generate a corresponding braking force.
在本公开中,所采用的液压制动器410可以具有任意适当的结构,本公开对此不作限制。In the present disclosure, the hydraulic brake 410 employed may have any suitable structure, which is not limited in the present disclosure.
在本公开中,所采用的电动制动器420可以具有任意适当的结构。在一种实施方式中,如图2至图4所示,所述电动制动器420可以为盘式制动器,并且包括制动钳体10、第一制动块31、电机40、减速器50、以及丝杆机构60。电机40为外转子电机,电机40的定子41形成有沿轴向延伸的空腔411。丝杆机构60包括丝杆61和套装在丝杆61上的螺母62,丝杆61贯穿空腔411,电机40的转子42通过减速器50驱动丝杆61旋转,以使螺母62沿丝杆61轴向移动,从而推动第一制动块31移动并压靠到制动盘20上。In the present disclosure, the electric brake 420 employed may have any suitable structure. In an embodiment, as shown in FIGS. 2 to 4 , the electric brake 420 may be a disc brake, and includes a caliper body 10 , a first brake block 31 , a motor 40 , a speed reducer 50 , and Screw mechanism 60. The motor 40 is an outer rotor motor, and the stator 41 of the motor 40 is formed with a cavity 411 extending in the axial direction. The screw mechanism 60 includes a lead screw 61 and a nut 62 fitted to the lead screw 61. The lead screw 61 extends through the cavity 411, and the rotor 42 of the motor 40 drives the lead screw 61 to rotate through the reducer 50 so that the nut 62 is along the lead screw 61. The axial movement moves to urge the first brake block 31 to move and press against the brake disc 20.
在上述盘式制动器中,通过将丝杆机构60集成在电机40的内部,减小了电动制动器420的轴向长度,使得电动制动器420结构更紧凑、占用空间更小,便于在整车上安装布置。In the above disc brake, by integrating the screw mechanism 60 inside the motor 40, the axial length of the electric brake 420 is reduced, so that the electric brake 420 is more compact and takes up less space, and is easy to be mounted on the entire vehicle. Arrangement.
上述盘式制动器可以为定钳盘式制动器,也可以为浮钳盘式制动器。The disc brake may be a fixed caliper disc brake or a float caliper disc brake.
在上述盘式制动器为浮钳盘式制动器的情况下,该盘式制动器还包括第二制动块32,第一制动块31和第二制动块32分别位于制动盘20的两侧,该第二制动块32安装在制动钳体10上,制动钳体10可以相对于制动盘20轴向移动。具体地,如图2和图3所示,执行行车制动时,电机40的转子42通过减速器50驱动丝杆61旋转,以使螺母62沿丝杆61向左移动,从而推动第一制动块31 也向左移动并压紧到制动盘20上,于是制动盘20给螺母62一个向右的反作用力,使螺母62连同制动钳体10整体向右移动,直到第二制动块32也压靠到制动盘20上。这时两侧的制动块31、32都压在制动盘20上,从而夹紧制动盘20,产生阻止车轮转动的摩擦力矩,实现行车制动。In the case where the disc brake is a float caliper disc brake, the disc brake further includes a second brake block 32, and the first brake block 31 and the second brake block 32 are respectively located on both sides of the brake disc 20 The second brake block 32 is mounted on the caliper body 10, and the caliper body 10 is axially movable relative to the brake disk 20. Specifically, as shown in FIGS. 2 and 3, when the service brake is performed, the rotor 42 of the motor 40 drives the screw 61 to rotate through the speed reducer 50 to move the nut 62 to the left along the screw 61, thereby pushing the first system. The moving block 31 is also moved to the left and pressed onto the brake disc 20, so that the brake disc 20 gives the nut 62 a rightward reaction force, so that the nut 62 moves integrally with the caliper body 10 to the right until the second system The moving block 32 is also pressed against the brake disc 20. At this time, the brake pads 31, 32 on both sides are pressed against the brake disc 20, thereby clamping the brake disc 20, generating a friction torque that prevents the wheel from rotating, and realizing the service brake.
可选地,丝杆机构60可以为滚动丝杆机构。在采用滚动丝杆机构的情况下,螺母62和丝杆61之间设置有滚动体,例如滚珠或滚柱。进一步地,丝杆机构60可以为行星滚柱丝杆机构。相比于其他丝杆机构,行星滚柱丝杆机构具有承受载荷大、抗冲击能力强、传动精度高、使用寿命长的优点。Alternatively, the screw mechanism 60 can be a rolling screw mechanism. In the case of a rolling screw mechanism, a rolling body such as a ball or a roller is disposed between the nut 62 and the screw 61. Further, the screw mechanism 60 can be a planetary roller screw mechanism. Compared with other screw mechanisms, the planetary roller screw mechanism has the advantages of large load bearing capacity, strong impact resistance, high transmission precision and long service life.
另外,还可选地,丝杆机构60可以为滚珠丝杆机构。采用滚珠丝杆机构的有益效果与上述采用行星滚柱丝杆的效果类似,在此为了避免重复,省略对其的说明。但本公开并不限定于此,丝杆机构60还可以采用滑动丝杆机构等。当采用滑动丝杆机构时,可以使螺旋副的螺纹升角大于自锁角,以保证螺旋副不会发生自锁,从而在解除制动时能够通过制动盘对制动块的作用力实现螺母的回位。Additionally, optionally, the screw mechanism 60 can be a ball screw mechanism. The advantageous effects of using the ball screw mechanism are similar to those of the above-described planetary roller screw, and the description thereof will be omitted herein to avoid redundancy. However, the present disclosure is not limited thereto, and the screw mechanism 60 may also employ a slide screw mechanism or the like. When the sliding screw mechanism is adopted, the screw angle of the screw pair can be made larger than the self-locking angle, so as to ensure that the screw pair does not self-lock, so that the force of the brake disc can be realized by the brake disc when the brake is released. The return of the nut.
在一种实施方式中,上述盘式制动器还可以包括活塞90,该活塞90滑动配合在空腔411的一端,减速器50设置在空腔411的另一端并与丝杆61相连,螺母62通过活塞90推动第一制动块31移动。在这种实施方式中,活塞90将空腔411的内部与外界隔开,使得丝杆机构60处在一个相对密闭的环境中,避免受到外界水、杂质的侵蚀,延长了制动器的使用寿命。In one embodiment, the disc brake may further include a piston 90 that is slidably fitted to one end of the cavity 411, and the speed reducer 50 is disposed at the other end of the cavity 411 and connected to the lead screw 61, and the nut 62 passes The piston 90 urges the first brake block 31 to move. In this embodiment, the piston 90 separates the interior of the cavity 411 from the outside, such that the screw mechanism 60 is in a relatively closed environment, protected from external water, impurities, and prolongs the service life of the brake.
为了避免对活塞90的运动形成阻力,活塞90可以与空腔411间隙配合,也就是说,空腔411的直径可以略大于活塞90的直径。在这种情况下,为了保证密封性,可以在活塞90与空腔411的内壁之间设置密封圈100。To avoid creating resistance to the movement of the piston 90, the piston 90 can be clearance-fitted with the cavity 411, that is, the diameter of the cavity 411 can be slightly larger than the diameter of the piston 90. In this case, in order to ensure the sealing property, the seal ring 100 may be provided between the piston 90 and the inner wall of the cavity 411.
这里,螺母62可以通过螺接、焊接、胶接等方式与活塞90固定在一起。然而,为了避免在连接处产生应力集中,在一种实施方式中,螺母62与活塞90不连接,执行行车制动时,螺母62推动活塞90移动,活塞90再推动第一制动块31压紧到制动盘20上。活塞90可以呈一端封闭另一端开放的筒状结构,螺母62可以设置在活塞90内且与活塞90的内壁间隙配合,执行行车制动时,螺母62的推力作用在活塞90的封闭端以推动活塞90朝向制动盘20移动。Here, the nut 62 may be fixed to the piston 90 by screwing, welding, gluing, or the like. However, in order to avoid stress concentration at the joint, in one embodiment, the nut 62 is not connected to the piston 90. When the service brake is performed, the nut 62 pushes the piston 90 to move, and the piston 90 pushes the first brake block 31 again. Close to the brake disc 20. The piston 90 may be in a cylindrical structure in which one end is closed and the other end is open. The nut 62 may be disposed in the piston 90 and is in clearance with the inner wall of the piston 90. When the service brake is performed, the thrust of the nut 62 acts on the closed end of the piston 90 to push The piston 90 moves toward the brake disc 20.
在其他实施方式中,螺母62也可以直接驱动第一制动块31移动,而无需设置活塞90。In other embodiments, the nut 62 can also directly drive the first brake block 31 to move without the need to provide the piston 90.
可选地,丝杆61上可以安装有推力轴承70。在一种实施方式中,丝杆61上形成有凸缘,推力轴承70设置在凸缘和减速器50的外壳之间。当制动块夹紧制动盘20时,减速器50的外壳通过推力轴承70向丝杆61施加轴向力以平衡制动盘20对丝杆61的反作用力,保证丝杆61受力平衡。Alternatively, a thrust bearing 70 may be mounted on the lead screw 61. In one embodiment, the lead screw 61 is formed with a flange, and the thrust bearing 70 is disposed between the flange and the outer casing of the speed reducer 50. When the brake block clamps the brake disc 20, the outer casing of the speed reducer 50 applies an axial force to the screw rod 61 through the thrust bearing 70 to balance the reaction force of the brake disc 20 against the lead screw 61, thereby ensuring the balance of the screw rod 61. .
在本公开中,减速器50可以采用任意适当类型的减速器,只要能够将电机40的输出转矩减速增矩后传递给丝杆61即可。在一种实施方式中,减速器50可以为偏摆锥差行星减速器。In the present disclosure, the speed reducer 50 may employ any appropriate type of speed reducer as long as the output torque of the motor 40 can be reduced and torqued and transmitted to the lead screw 61. In one embodiment, the speed reducer 50 can be a yaw cone differential planetary reducer.
图4为偏摆锥差行星减速器的结构示意图,主要由转动锥齿轮1、偏摆锥齿轮2、输入轴5上的偏摆发生器H和周向限制副等组成。其中偏摆发生器H由输入轴5的端部带有偏角Σ的轴头6和圆锥滚子轴承7构成。锥齿轮2相当于一个内锥齿轮,与装在输出轴9上的锥齿轮1组成内啮合,偏摆锥齿轮2的一端装在偏角轴头6处的圆锥滚子轴承7上,另一端用球面轴承8与输出轴9的轴端组成球铰连接。两锥齿轮的锥顶与球面轴承8的中心O点重合,在偏摆锥齿轮2的外缘设有鼓形外齿圈3,与内齿圈4组成周向限制副。4 is a schematic structural view of a yaw-cone difference planetary reducer, which is mainly composed of a rotating bevel gear 1, a yoke bevel gear 2, a yaw generator H on the input shaft 5, and a circumferential limiting pair. The yaw generator H is composed of a shaft head 6 with an off-angle 端 at the end of the input shaft 5 and a tapered roller bearing 7. The bevel gear 2 is equivalent to an inner bevel gear, and is internally meshed with a bevel gear 1 mounted on the output shaft 9. One end of the yaw bevel gear 2 is mounted on the tapered roller bearing 7 at the yaw shaft head 6, and the other end The spherical bearing 8 is coupled to the shaft end of the output shaft 9 to form a ball joint. The tapered top of the bevel gear coincides with the center O point of the spherical bearing 8, and a drum-shaped outer ring gear 3 is provided on the outer edge of the yaw bevel gear 2, and the inner ring gear 4 constitutes a circumferential restricting pair.
偏摆锥差行星减速器的传动原理为:当输入轴5带动偏角轴头6绕输入轴的固定轴线nn转动时,偏角轴头的轴线OOH便形成一个锥顶角为2Σ锥束空间。由于装在偏角轴头6上的偏摆锥齿轮2受到周向限制副的约束,不能做周转运动,偏角轴头的这种锥束运动便迫使偏摆锥齿轮2绕O点作循环偏摆运动,与装在输出轴9上的转动锥齿轮1形成循环开合的啮合状态。在图示位置,两锥齿轮上部呈全啮合状态,而在下部形成全脱开状态。但当偏角转过180°至位置A’时,两锥齿轮下部呈全啮合状态,而上部呈全脱开状态。当偏角轴头再转过180°又回到原位置时,恰好完成一个偏摆啮合循环。在偏角轴头绕固定轴线nn转动的过程中,偏摆锥齿轮的轮齿沿圆周方向循环进入又退出啮合,使啮合区沿输出锥齿轮的节锥面转移。The transmission principle of the yaw cone planetary reducer is: when the input shaft 5 drives the yaw shaft 6 to rotate around the fixed axis nn of the input shaft, the axis OOH of the yaw shaft head forms a cone angle of 2 Σ cone beam space. . Since the yoke bevel gear 2 mounted on the yaw shaft head 6 is restrained by the circumferential limiting pair and cannot perform the revolving motion, the cone beam motion of the yaw moment head forces the yaw bevel gear 2 to circulate around the O point. The yaw motion forms a state of engagement with the rotating bevel gear 1 mounted on the output shaft 9. In the position shown, the upper portion of the two bevel gears is fully engaged and the fully disengaged state is formed at the lower portion. However, when the yaw angle is rotated through 180° to the position A', the lower portion of the bevel gear is fully engaged, and the upper portion is fully disengaged. When the yaw shaft head is rotated through 180° and returned to the original position, a yaw engagement cycle is completed. During the rotation of the yaw shaft head about the fixed axis nn, the teeth of the yaw bevel gear circulate in the circumferential direction and exit the engagement, so that the meshing zone is transferred along the pitch surface of the output bevel gear.
在采用偏摆锥差行星减速器的情况下,电机40的转子42与可以偏摆锥差行星减速器的内齿圈4相连,偏摆锥差行星减速器的输出轴9可以与丝杆61相连,电磁离合器8安装在偏摆锥差行星减速器的输入轴5上。也就是说,内齿圈4作为偏摆锥差行星减速器的输入端,输出轴9作为偏摆锥差行星减速器的输出端。In the case of a yaw-cone difference planetary reducer, the rotor 42 of the motor 40 is connected to the ring gear 4 of the planetary reducer which can be biased, and the output shaft 9 of the yaw-cone planetary reducer can be connected to the lead screw 61. Connected, the electromagnetic clutch 8 is mounted on the input shaft 5 of the yaw cone planetary reducer. That is to say, the ring gear 4 serves as the input end of the yaw-cone difference planetary reducer, and the output shaft 9 serves as the output end of the yaw-cone difference planetary reducer.
在本公开中,为了使制动器同时具有驻车制动功能,在一种实施方式中,如图2和图5所示,所述制动器还可以包括电磁离合器80,该电磁离合器80安装在减速器50的一个转轴上,通过电磁离合器80抱死所述转轴来实现对减速器50的锁止,从而实现驻车制动。例如,当减速器50采用如上所述的偏摆锥差行星减速器时,电磁离合器8可以安装在偏摆锥差行星减速器的输入轴5,并能够锁止该输入轴5。In the present disclosure, in order to have the brake have a parking brake function at the same time, in one embodiment, as shown in FIGS. 2 and 5, the brake may further include an electromagnetic clutch 80 that is mounted on the reducer. On one of the rotating shafts 50, the rotating shaft is locked by the electromagnetic clutch 80 to lock the speed reducer 50, thereby realizing the parking brake. For example, when the speed reducer 50 employs the yaw cone difference planetary speed reducer as described above, the electromagnetic clutch 8 can be mounted on the input shaft 5 of the yaw cone difference planetary speed reducer and can lock the input shaft 5.
具体地,当电磁离合器80失电时,电磁离合器80接合以抱死减速器50的一个转轴,使得减速器50被锁止,从而使丝杆61不能转动,使螺母62不能移动,进而保持对第一制动块31的推力,实现驻车制动。当电磁离合器80得电时,电磁离合器80分离以释放减速器50,驻车制动解除。Specifically, when the electromagnetic clutch 80 is de-energized, the electromagnetic clutch 80 is engaged to lock a rotating shaft of the speed reducer 50, so that the speed reducer 50 is locked, so that the screw rod 61 cannot be rotated, so that the nut 62 cannot be moved, thereby maintaining the pair. The thrust of the first brake block 31 realizes parking brake. When the electromagnetic clutch 80 is energized, the electromagnetic clutch 80 is disengaged to release the speed reducer 50, and the parking brake is released.
可选地,电磁离合器80可以包括离合器壳体81、电磁铁、平移摩擦片85、旋转摩擦片86、外座圈87和内座圈88。其中,离合器壳体81相对于制动钳体10固定,电磁铁可以包括定铁芯82、动铁芯83和作用于动铁芯83的驱动弹簧84。内座圈88与减速器50的一个转轴通过花键滑动连接,旋转摩擦片86设置在内座圈88上以能够在所述转轴的带动下旋转。外座圈87与离合器壳体81的内壁通过花键滑动连接,平移摩擦片85设置在外座圈87上以能够沿所述转轴的轴向平移。定铁芯82和动铁芯83可以形成为环状结构,并且动铁芯83套设在所述转轴的外部,定铁芯82套设在动铁芯83的外部,以使电动制动器420的结构更紧凑,轴向尺寸更小。当电磁铁失电时,定铁芯82与动铁芯83之间的磁吸力消失,动铁芯83在驱动弹簧84的作用下向右移动,并推动平移摩擦片85和旋转摩擦片86接合,二者之间的摩擦力使得减速器50的所述转轴被抱死;当电磁铁得电时,定铁芯82与动铁芯83之间产生磁吸力,使得动铁芯83复位的同时压缩驱动弹簧84,平移摩擦片85和旋转摩擦片86分离,二者之间的摩擦力消失从而丢掉抱死力。Alternatively, the electromagnetic clutch 80 may include a clutch housing 81, an electromagnet, a translational friction plate 85, a rotating friction plate 86, an outer race 87, and an inner race 88. The clutch housing 81 is fixed relative to the caliper body 10, and the electromagnet may include a fixed iron core 82, a movable iron core 83, and a drive spring 84 acting on the movable iron core 83. The inner race 88 is slidably coupled to one of the rotating shafts of the speed reducer 50, and the rotary lining 86 is disposed on the inner race 88 to be rotatable by the rotary shaft. The outer race 87 is spline-slidably coupled to the inner wall of the clutch housing 81, and the translational friction plate 85 is disposed on the outer race 87 to be able to translate in the axial direction of the rotary shaft. The fixed iron core 82 and the movable iron core 83 may be formed in an annular structure, and the moving iron core 83 is sleeved on the outside of the rotating shaft, and the fixed iron core 82 is sleeved on the outside of the movable iron core 83 to make the electric brake 420 The structure is more compact and the axial dimension is smaller. When the electromagnet loses power, the magnetic attraction between the fixed iron core 82 and the movable iron core 83 disappears, the movable iron core 83 moves to the right under the action of the drive spring 84, and pushes the translational friction plate 85 and the rotary friction plate 86 to engage. The friction between the two causes the rotating shaft of the speed reducer 50 to be locked; when the electromagnet is energized, a magnetic attraction force is generated between the fixed iron core 82 and the movable iron core 83, so that the movable iron core 83 is reset at the same time. The compression drive spring 84, the translational friction plate 85 and the rotary friction plate 86 are separated, and the friction between them disappears to lose the locking force.
总体而言,需要执行驻车制动功能时,电机40得电,并依次通过减速器50驱动丝杆61旋转,从而使螺母62推动制动块夹紧制动盘20,达到驻车要求时(例如,驻车制动力达到目标制动力,且驻车制动力从零增大至目标制动力所用的时间小于预设时间),电机40失电,电磁离合器80工作以抱死减速器50的所述转轴,锁止减速器50,保持驻车制动力,执行驻车制动功能。解除驻车 制动时,电磁离合器80丢掉抱死力,释放所述转轴,解除对减速器50的锁止。In general, when the parking brake function needs to be performed, the motor 40 is energized, and the screw 61 is driven to rotate by the reducer 50 in sequence, so that the nut 62 pushes the brake block to clamp the brake disk 20 to meet the parking requirement. (For example, if the parking brake force reaches the target braking force and the parking brake force increases from zero to the target braking force for less than the preset time), the motor 40 loses power, and the electromagnetic clutch 80 operates to lock the speed reducer 50. The rotating shaft locks the speed reducer 50, maintains the parking brake force, and performs a parking brake function. When the parking brake is released, the electromagnetic clutch 80 loses the locking force, releases the rotating shaft, and unlocks the speed reducer 50.
可选地,减速器50可以设置在电机40和电磁离合器80之间,以使得电动制动器420结构紧凑、外形规则。Alternatively, the speed reducer 50 may be disposed between the motor 40 and the electromagnetic clutch 80 such that the electric brake 420 is compact and contoured.
在一种实施方式中,电机40、减速器50和电磁离合器80可以容纳在同一壳体110内,该壳体110可以与制动钳体10例如通过紧固件固定在一起,离合器壳体81可以固定在壳体110内。In one embodiment, the motor 40, the retarder 50, and the electromagnetic clutch 80 can be housed within the same housing 110 that can be secured to the caliper body 10, such as by fasteners, the clutch housing 81. It can be fixed in the housing 110.
根据本公开的另一方面,提供一种车辆2000,该车辆2000采用如上所述的线控制动系统1000。In accordance with another aspect of the present disclosure, a vehicle 2000 is provided that employs a line control system 1000 as described above.
综上所述,本公开的线控制动系统1000具有以下优点:一、液压制动管路数量减少,可有效降低整车质量,结构简洁,体积小,易于布置;二、采用机械和电气连接,信号传递迅速,制动响应快,反应灵敏;三、传动效率高,节省能源;四、电子智能控制功能强大,可以通过修改控制器中的软件程序,配置相关的参数来实现ABS、TCS、ESC、ACC等复杂的电控功能,并且易于和具有制动能量回收系统的新能源汽车进行匹配;五、整个系统可以采用模块化结构,装配简单,维修方便;六、采用电子踏板,取消了制动踏板与制动执行机构的机械和液压连接,一方面,在执行ABS等动作时制动踏板不会有回弹振动,提高了制动舒适性,另一方面,在车辆2000发生碰撞时冲击力也不会通过制动系统传到驾驶室内,提高了汽车的被动安全性。In summary, the line control system 1000 of the present disclosure has the following advantages: First, the number of hydraulic brake lines is reduced, the quality of the whole vehicle can be effectively reduced, the structure is simple, the volume is small, and the arrangement is easy; Second, the mechanical and electrical connection is adopted. The signal transmission is fast, the braking response is fast, and the reaction is sensitive. Third, the transmission efficiency is high and the energy is saved. Fourth, the electronic intelligent control function is powerful, and the ABS, TCS, and the ABS can be realized by modifying the software program in the controller and configuring relevant parameters. ESC, ACC and other complex electronic control functions, and easy to match with new energy vehicles with brake energy recovery system; Fifth, the entire system can be modular structure, simple assembly, easy maintenance; six, using electronic pedals, canceled The mechanical and hydraulic connection between the brake pedal and the brake actuator, on the one hand, the brake pedal does not have rebound vibration when performing ABS or the like, thereby improving the braking comfort, and on the other hand, when the vehicle 2000 collides The impact force is not transmitted to the cab through the brake system, which improves the passive safety of the car.
以上结合附图详细描述了本公开的优选实施方式,但是,本公开并不限于上述实施方式中的具体细节,在本公开的技术构思范围内,可以对本公开的技术方案进行多种简单变型,这些简单变型均属于本公开的保护范围。The preferred embodiments of the present disclosure have been described in detail above with reference to the accompanying drawings. However, the present disclosure is not limited to the specific details of the above embodiments, and various simple modifications can be made to the technical solutions of the present disclosure within the scope of the technical idea of the present disclosure. These simple variations are all within the scope of the disclosure.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合。为了避免不必要的重复,本公开对各种可能的组合方式不再另行说明。It should be further noted that the specific technical features described in the above specific embodiments may be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the present disclosure will not be further described in various possible combinations.
此外,本公开的各种不同的实施方式之间也可以进行任意组合,只要其不违背本公开的思想,其同样应当视为本公开所公开的内容。In addition, any combination of various embodiments of the present disclosure may be made as long as it does not deviate from the idea of the present disclosure, and should also be regarded as the disclosure of the present disclosure.

Claims (15)

  1. 一种线控制动系统(1000),其特征在于,包括踏板信号采集器(230)、控制器、液压系统、液压控制单元(910)、两个电动制动器(420)、两个液压制动器(410),A line control system (1000), comprising a pedal signal collector (230), a controller, a hydraulic system, a hydraulic control unit (910), two electric brakes (420), and two hydraulic brakes (410) ),
    所述电动制动器(420)为前轮制动器,所述液压制动器(410)为后轮制动器;或者,所述电动制动器(420)为后轮制动器,所述液压制动器(410)为前轮制动器,The electric brake (420) is a front wheel brake, the hydraulic brake (410) is a rear wheel brake; or the electric brake (420) is a rear wheel brake, and the hydraulic brake (410) is a front wheel brake,
    所述控制器用于根据所述踏板信号采集器(230)采集到的踏板信号控制所述电动制动器(420),所述液压控制单元(910)用于根据所述踏板信号控制所述液压系统提供给所述液压制动器(410)的液压力。The controller is configured to control the electric brake (420) according to a pedal signal collected by the pedal signal collector (230), the hydraulic control unit (910) is configured to control the hydraulic system to provide according to the pedal signal The hydraulic pressure to the hydraulic brake (410).
  2. 根据权利要求1所述的线控制动系统(1000),其特征在于,所述踏板信号采集器(230)包括踏板位移传感器和/或踏板力传感器。The line control system (1000) of claim 1 wherein the pedal signal collector (230) comprises a pedal displacement sensor and/or a pedal force sensor.
  3. 根据权利要求1或2所述的线控制动系统(1000),其特征在于,所述线控制动系统(1000)还包括整车状态采集器(800),所述控制器用于根据所述踏板信号采集器(230)采集到的踏板信号和所述整车状态采集器(800)采集到的整车状态信号控制所述电动制动器(420)。The line control system (1000) according to claim 1 or 2, wherein the line control system (1000) further comprises a vehicle state collector (800) for using the pedal The pedal signal collected by the signal collector (230) and the vehicle status signal collected by the vehicle state collector (800) control the electric brake (420).
  4. 根据权利要求3所述的线控制动系统(1000),其特征在于,所述整车状态采集器(800)包括纵向加速度传感器、横向加速度传感器、横摆角速度传感器、方向盘转角传感器和轮速传感器中的一者或多者。The line control system (1000) according to claim 3, wherein the vehicle state collector (800) comprises a longitudinal acceleration sensor, a lateral acceleration sensor, a yaw rate sensor, a steering wheel angle sensor, and a wheel speed sensor. One or more of them.
  5. 根据权利要求1-4中任一项所述的线控制动系统(1000),其特征在于,所述控制器包括中央控制器(310)和第一控制器(320),所述中央控制器(310)分别与所述液压控制单元(910)和第一控制器(320)电连接,所述第一控制器(320)用于控制所述电动制动器(420)。The line control system (1000) according to any one of claims 1 to 4, wherein the controller comprises a central controller (310) and a first controller (320), the central controller (310) electrically coupled to the hydraulic control unit (910) and the first controller (320), respectively, the first controller (320) for controlling the electric brake (420).
  6. 根据权利要求5所述的线控制动系统(1000),其特征在于,所述线控制动系统(1000)包括电子踏板(200),所述电子踏板(200)包括制动踏板(210)、踏板模拟器(220)、踏板模拟器控制器(240)和所述踏板信号采集器(230),所述踏板信号采集器(230)与所述踏板模拟器控制器(240)电连接,所述踏板模拟器控制器(240)与所述中央控制器(310)电连接。The line control system (1000) according to claim 5, wherein the line control system (1000) includes an electronic pedal (200), the electronic pedal (200) including a brake pedal (210), a pedal simulator (220), a pedal simulator controller (240), and the pedal signal collector (230), the pedal signal collector (230) being electrically connected to the pedal simulator controller (240), The pedal simulator controller (240) is electrically coupled to the central controller (310).
  7. 根据权利要求6所述的线控制动系统(1000),其特征在于,所述踏板 模拟器控制器(240)还分别与所述液压控制单元(910)和第一控制器(320)电连接。The line control system (1000) of claim 6 wherein said pedal simulator controller (240) is further electrically coupled to said hydraulic control unit (910) and said first controller (320), respectively .
  8. 根据权利要求1-7中任一项所述的线控制动系统(1000),其特征在于,所述电动制动器(420)为盘式制动器,该盘式制动器包括制动钳体(10)、第一制动块(31)、电机(40)、减速器(50)、以及丝杆机构(60),所述电机(40)的定子(41)具有沿轴向延伸的空腔(411),所述丝杆机构(60)包括丝杆(61)和套装在所述丝杆(61)上的螺母(62),所述丝杆(61)贯穿所述空腔(411),所述电机(40)的转子(42)通过所述减速器(50)驱动所述丝杆(61)旋转,以使所述螺母(62)沿所述丝杆(61)轴向移动,从而推动所述第一制动块(31)移动以压紧制动盘(20)。A line control system (1000) according to any one of claims 1-7, wherein the electric brake (420) is a disc brake, the disc brake comprising a brake caliper body (10), a first brake block (31), a motor (40), a speed reducer (50), and a screw mechanism (60), the stator (41) of the motor (40) having a cavity (411) extending in the axial direction The screw mechanism (60) includes a screw (61) and a nut (62) fitted on the screw (61), the screw (61) penetrating the cavity (411), The rotor (42) of the motor (40) drives the screw (61) to rotate by the speed reducer (50) to move the nut (62) axially along the screw (61), thereby pushing the The first brake block (31) is moved to compress the brake disc (20).
  9. 根据权利要求8所述的线控制动系统(1000),其特征在于,所述盘式制动器为浮钳盘式制动器,所述盘式制动器还包括第二制动块(32),所述第一制动块(31)和第二制动块(32)分别位于所述制动盘(20)两侧,所述第二制动块(32)安装在所述制动钳体(10)上。The line control system (1000) of claim 8 wherein said disc brake is a float caliper disc brake, said disc brake further comprising a second brake block (32), said A brake block (31) and a second brake block (32) are respectively located on two sides of the brake disc (20), and the second brake block (32) is mounted on the brake caliper body (10) on.
  10. 根据权利要求8或9所述的线控制动系统(1000),其特征在于,所述盘式制动器还包括电磁离合器(80),当所述电磁离合器(80)断电时,所述电磁离合器(80)接合,以将所述减速器(50)的一个转轴锁止;当所述电磁离合器(80)通电时,所述电磁离合器(80)分离,以将所述转轴释放。A line control system (1000) according to claim 8 or 9, wherein said disc brake further comprises an electromagnetic clutch (80), said electromagnetic clutch when said electromagnetic clutch (80) is de-energized (80) engaged to lock a rotating shaft of the speed reducer (50); when the electromagnetic clutch (80) is energized, the electromagnetic clutch (80) is disengaged to release the rotating shaft.
  11. 根据权利要求10所述的线控制动系统(1000),其特征在于,所述电磁离合器(80)包括电磁铁、平移摩擦片(85)和旋转摩擦片(86),所述电磁铁包括定铁芯(82)、动铁芯(83)和作用于所述动铁芯(83)的驱动弹簧(84),所述旋转摩擦片(86)与所述转轴连接,所述平移摩擦片(85)能够由所述动铁芯(83)驱动。The line control system (1000) according to claim 10, wherein said electromagnetic clutch (80) comprises an electromagnet, a translational friction plate (85) and a rotating friction plate (86), said electromagnet comprising a core (82), a moving iron core (83), and a driving spring (84) acting on the moving iron core (83), the rotating friction plate (86) is coupled to the rotating shaft, and the translational friction plate ( 85) can be driven by the moving iron core (83).
  12. 根据权利要求11所述的线控制动系统(1000),其特征在于,所述电磁离合器(80)还包括离合器壳体(81)、外座圈(87)和内座圈(88),所述内座圈(88)与所述转轴花键连接,所述旋转摩擦片(86)设置在所述内座圈(88)上,所述外座圈(87)与所述离合器壳体(81)的内壁花键连接,所述离合器壳体(81)相对于所述制动钳体(10)固定,所述平移摩擦片(85)设置在所述外座圈(87)上。The line control system (1000) according to claim 11, wherein said electromagnetic clutch (80) further comprises a clutch housing (81), an outer race (87) and an inner race (88). The inner race (88) is splined to the shaft, the rotating friction plate (86) is disposed on the inner race (88), the outer race (87) and the clutch housing ( The inner wall of the 81) is splined, the clutch housing (81) is fixed relative to the caliper body (10), and the translational friction plate (85) is disposed on the outer race (87).
  13. 根据权利要求10-12中任一项所述的线控制动系统(1000),其特征在于,所述减速器(50)为偏摆锥差行星减速器,所述电机(40)的转子(42)与所述偏摆锥差行星减速器的内齿圈(4)相连,所述偏摆锥差行星减速器的输出轴(9)与所述丝杆(61)相连,所述转轴为所述偏摆锥差行星减速器的输入轴(5)。A line control system (1000) according to any one of claims 10-12, characterized in that the speed reducer (50) is a yaw cone difference planetary reducer, the rotor of the motor (40) ( 42) connected to an inner ring gear (4) of the yaw-cone difference planetary reducer, the output shaft (9) of the yaw-cone difference planetary reducer being connected to the lead screw (61), wherein the rotating shaft is The input shaft (5) of the yaw cone difference planetary reducer.
  14. 根据权利要求8-13中任一项所述的线控制动系统(1000),其特征在于,所述盘式制动器还包括活塞(90),所述活塞(90)滑动配合在所述空腔(411)的一端,所述减速器(50)设置在所述空腔(411)的另一端,所述螺母(62)通过所述活塞(90)推动所述第一制动块(31)移动。A line control system (1000) according to any one of claims 8-13, wherein the disc brake further comprises a piston (90), the piston (90) being slidably fitted in the cavity At one end of (411), the speed reducer (50) is disposed at the other end of the cavity (411), and the nut (62) pushes the first brake block (31) through the piston (90) mobile.
  15. 一种车辆(2000),其特征在于,包括根据权利要求1-14中任一项所述的线控制动系统(1000)。A vehicle (2000), characterized by comprising a line control system (1000) according to any one of claims 1-14.
PCT/CN2018/107534 2017-09-26 2018-09-26 Brake-by-wire system and vehicle WO2019062745A1 (en)

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