WO2019061768A1 - Method for preparing functional cellulose capable of increasing effective content of functional materials - Google Patents

Method for preparing functional cellulose capable of increasing effective content of functional materials Download PDF

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WO2019061768A1
WO2019061768A1 PCT/CN2017/112519 CN2017112519W WO2019061768A1 WO 2019061768 A1 WO2019061768 A1 WO 2019061768A1 CN 2017112519 W CN2017112519 W CN 2017112519W WO 2019061768 A1 WO2019061768 A1 WO 2019061768A1
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cellulose
functional
polymer
preparation
solution
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PCT/CN2017/112519
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French (fr)
Chinese (zh)
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沈轲
乔磊
冯欢
黄晓义
杜兔平
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北京宇田相变储能科技有限公司
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Publication of WO2019061768A1 publication Critical patent/WO2019061768A1/en

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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F2/00Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof
    • D01F2/06Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof from viscose
    • D01F2/08Composition of the spinning solution or the bath
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2301/00Characterised by the use of cellulose, modified cellulose or cellulose derivatives
    • C08J2301/08Cellulose derivatives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2433/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers
    • C08J2433/04Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters
    • C08J2433/06Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters of esters containing only carbon, hydrogen, and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C08J2433/10Homopolymers or copolymers of methacrylic acid esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/10Esters; Ether-esters
    • C08K5/101Esters; Ether-esters of monocarboxylic acids

Definitions

  • the invention relates to a preparation method of a cellulose material, in particular to a preparation method of functional cellulose for improving the effective content of a functional substance, and a functional cellulose long material prepared by the method.
  • Cellulose fibers are especially important among the various types of fibers. Different from fossil energy, cellulose is a renewable resource widely found in nature. It plays an important role in the fields of textile, light industry, petroleum, national defense, metallurgy, biology and medicine. Compared with other spinning methods, cellulose fibers have a low preparation temperature and relatively mild conditions, and are excellent functional substance carriers. Therefore, many attempts have been made to introduce functional materials into fiber materials.
  • a method of adding polyethylene glycol to hollow fibers is described in U.S. Patent 4,908, 238, and a phase change material is directly mixed with cellulose in EP 1430168.
  • a functional substance such as a flame retardant, a retarding agent, a heat storage material, a bacteriostatic agent, or the like is directly mixed with a spinning liquid phase, followed by crystallization or solidification of the cellulose to obtain a fiber.
  • the fiber has a certain temperature responsiveness and can absorb heat or exotherm in a timely manner, but the functional material therein cannot either be firmly retained in the fiber or cause a decrease in mechanical properties of the fiber to cause leakage of the functional material.
  • European Patent No. EP 0 306 022 discloses a technique for mixing microspheres containing a phase change material or a plastic crystal material in a polymer to form a fiber having reversible heat storage properties; in CN103225123A, a peppermint oil and an antibacterial agent are disclosed. Encapsulation, mixing the microcapsules with the viscose spinning solution, and wet-spinning to obtain fibers containing functional substances; in CN101942706A, the phase change microcapsules are described in the sulfonation step, the dissolving step, the mixing step or A method of adding a functional fiber to a cellulosic material during spinning to obtain a functional fiber by spinning.
  • WO 2009/062657 a method is described in which a functional substance is first formed into an emulsion, then the emulsion is mixed with a cellulose solution, and the emulsion is stabilized by adding a viscosity-enhancing hydrophobic agent, and then the nanoparticles are added to form a suspension. The cellulose is then recrystallized to obtain a method of differentiating the fibers.
  • the method effectively increases the content of functional materials in the fiber, but it is found in practical applications that the functional material is in a dispersed state, and the interface energy between it and cellulose is too high, in further processing (such as fiber). The weaving, dyeing and finishing, etc.) the loss of functional materials is very serious, and also has an effect on the mechanical properties of the fibers.
  • this method can be used for a lot of applications in areas such as drug release.
  • the microencapsulation process provides a shell material that effectively protects the functional material.
  • the preparation of microcapsules and spinning solution separately, and the method of mixing the two has great limitations.
  • the compatibility and adaptability of the microcapsules, the particle size and shape, etc. all affect the function of the fiber product. Therefore, this method can not accommodate enough functional substances, such as CN10225123A, the peppermint oil does not exceed 1%, the antibacterial agent does not exceed 8%; or the fiber properties such as mechanical strength declines severely or even unable to adapt to further processing, and the functional durability is poor. The loss is serious.
  • EP 1243326 also teaches the preparation of microcapsules for perfumes or other functional substances, likewise taking the steps of microencapsulation and fibrillation separately, which leads to great limitations and uneconomical in high-volume preparation. .
  • the method given in WO 2009/062657, while increasing the content of functional materials, does not maintain a high retention of functional materials during post-processing of the fibers.
  • the emulsion droplet diameter of the functional additive is very critical in the process of forming the cellulose solution into fibers, and in the subsequent processes such as ripening, collision, etc., the droplets may grow, and the excessively large particles may be caused.
  • the diameter may cause blockage during the spinning process; however, the diameter of the droplet is too small, the specific surface
  • the increase in product means that the relative content of functional substances is severely reduced, essentially resulting in a decrease in the effective content. Therefore, during the preparation of the functional cellulosic material, the droplet diameter of the emulsion needs to be stably maintained in a range.
  • the microcapsule method is often used at this stage to solve this problem.
  • the oil-water interface performance is critical from the formation and growth of droplets. It is also related to the uniform dispersion of functional materials in cellulose solution and the mechanical strength of the bond between functional materials and cellulose.
  • the microcapsule method can stabilize the droplet diameter to a certain size, but the interface of the microcapsule method has been stabilized, and the stable interface has its inherent defects.
  • the present invention provides a solution in cellulose. A method of adding a functional material and forming an emulsion droplet and curing the oil-water interface in a subsequent process.
  • a solvent comprising a sodium hydroxide having a mass concentration of 5% to 12%, a zinc oxide having a mass concentration of 0.1% to 9%, and then adding a cellulose having a total mass of 2% to 15% of the solution, and freezing to - a step of obtaining a cellulose solution after thawing at 5 ° C or lower and then not higher than 45 ° C;
  • step 2) using the cellulose solution obtained in the step 1) as a continuous phase, and using a functional substance as a dispersed phase to form an emulsion;
  • the cellulose in the system obtained in the step 3) is solidified to obtain functional cellulose in which the functional substance is dispersed in the cellulose matrix.
  • step 1) cellulose dissolution under a strong alkali solution under high temperature and high pressure, or dissolution with NMMO, ionic liquid at a high temperature
  • step 1) is to form The continuous phase of the cellulose solution, which makes it possible to add and cure the functional substance in one step in a subsequent step.
  • the cellulose comprises at least one of cellulose carbamate, lignocellulose, reed, cotton, flax, starch, chitosan or synthetic polysaccharide or any combination thereof; wherein preferably, Cellulose carbamate, lignocellulose, starch, chitosan or synthetic polysaccharides have a degree of polymerization of from 300 to 800.
  • the solution may be an aqueous solution, an aqueous solution of NMMO (N-methylmorpholine-N oxide), an ionic liquid, or the like, wherein N-methylmorpholine-N-oxidation in an aqueous solution of N-methylmorpholine-N-oxide
  • NMMO N-methylmorpholine-N oxide
  • ionic liquid or the like, wherein N-methylmorpholine-N-oxidation in an aqueous solution of N-methylmorpholine-N-oxide
  • the material can be mixed with water in any ratio.
  • the ionic liquid is newly developed. It is a compound composed entirely of a positive ion and an anion, and is called a ionic liquid, typically such as methylimidazolium hexafluorophosphate.
  • the cellulose dissolution process is relatively mild, and the too high or too low temperature and pressure are extremely unfavorable.
  • the inventors have noted that it is extremely helpful to have a certain amount of water in the above solution. But the reason for this remains to be further studied and explained.
  • step 2) there are many methods for forming the emulsion.
  • the normal phase emulsion is generally formed by adding the dispersed phase to the continuous phase and stirring;
  • the reverse conversion method is a typical method of adding a continuous phase to a dispersed phase to form an emulsion, which is characterized by being able to obtain a smaller, more uniform emulsion;
  • step 2) adding a continuous phase and a dispersion to the high-pressure shear pump, A typical pressurized emulsification method.
  • step 2) can be carried out by methods commonly used in the art to give an emulsion.
  • the functional substance is added in an amount of 5% or more relative to the weight ratio of the cellulose, may be 15% or more, or even more, more than 30%, and 50% or more, and currently 5-60% is acceptable; preferably 15- 60%, more preferably 30-60%.
  • the size of the droplets in the emulsion affects the amount of addition.
  • the preparation of the fibers generally requires that the droplet diameter be less than half the diameter of the single fiber; if less than 3.5 microns is required, even D90 is required to be less than 2 microns.
  • the functional substances include flame retardants, inhibitors, aromatic plant extracts, proprietary Chinese medicine preparations, vitamin A, vitamin D, vitamin E, aliphatic hydrocarbons, fatty alcohols, fatty acids, fatty acid esters, acid anhydrides, polyols, hydration Salt, paraffin, dibasic acid, fat-soluble protein, vegetable oil, bactericide, insecticide, bacteriostatic agent, insect repellent, catalyst, crosslinking agent, heat stabilizer, light stabilizer, liquid crystal, dye, pigment, sensation At least one of a thermochromic material, a photochromic material, or any combination thereof.
  • the functional substance further includes a solution or dispersion of the functional substance in any ratio, a porous material or a layered material to which the functional substance is adsorbed, and a nanotube.
  • the polymer comprises polyurethane, melamine resin, polyacrylate, styrene polymer, ethylene polymer, acrylic polymer, polycarbonate, polyester, polyether, fluorocarbon polymer , epoxy polymer, silicon-containing polymer, polyamide, polyimide, polyol polymer, copolymer or a mixture of any of the above.
  • the introduction of polymer monomers or prepolymers is mainly to obtain a stable, non-destructible oil-water interface, and the amount of addition and polymerization time can affect the droplets and stability of the emulsion.
  • the introduction of the polymer monomer or prepolymer will be determined according to factors such as system polarity, compatibility, mechanical strength and the like.
  • the initiation is a common knowledge in the art, and the initiator or initiating condition is determined according to the kind and amount of the polymer.
  • the polymer monomer or prepolymer will form a shell of different molecular weight or degree of reaction to separate the functional substance and
  • the base body also serves as a connection and protection.
  • the step of adding a polymer monomer or prepolymer to the system may result in a change in thermodynamic or kinetic factors, resulting in a different curing mechanism, and the formation of the shell may be from the outside to the inside, or from the inside to the outside. This will affect the surface properties or particle size of the interface. These properties will lead to the degree of isolation or connection of functional materials to the outside world, such as phase change materials have good thermal storage, more suitable for non-direct contact; plant spices are more suitable for slow release rather than complete isolation. More importantly, the method of the present invention is capable of substantially increasing the effective amount of functional material and has a very low loss rate in subsequent processing.
  • the step 2) and the step 3) can be simultaneously performed by simultaneously adding a functional substance and a polymer monomer or a prepolymer to the cellulose solution system to initiate polymerization to form an emulsion system.
  • the process includes the step of forming a dispersed phase of the emulsion together with the polymer monomer or prepolymer and the functional material, including the step of adding a polymer monomer or prepolymer after the emulsion is formed or about to form.
  • the fiber curing may be carried out by a method commonly used in the art, such as: 1. Coagulation bath method: spraying cellulose dissolved in a strong alkali aqueous solution into an acid, and precipitating and solidifying the cellulose; 2. Temperature difference method : using a solution of cellulose solution at different concentrations and temperatures, such as a solution of 20% cellulose concentration and heating it to 60 ° C, rapidly passing through a low concentration (such as 20 ° C) low concentration (such as 5%) cellulose solution, A large amount of cellulose is precipitated and solidified; 3. Dry and wet separation method, after the spinning solution is sprayed, it flies in the air for a distance, and then enters the spinning solution, and the cellulose is solidified. After the cellulose is cured, the functional substance is distributed in the fiber At least one part of the interior or surface of the matrix, the functional substance is partially embedded in the matrix when the functional substance is distributed on the surface of the substrate.
  • Coagulation bath method spraying cellulose dissolved in
  • the resulting cellulosic material is comprised of a functional material in the cellulosic matrix, and a polymeric layer between the functional material and the cellulosic matrix, which may be continuous or discontinuous.
  • the cellulose is cured, in addition to forming a fibrous material, and may include a film, a sheet, a massive sponge or a sphere.
  • Fibrous filaments can be used to make yarns of any ratio with other fibers, fabric weaving, as a filler or film material; to make fibers, films, sponges, etc., or to form blocks, porous Objects, sheets, spheres, etc., have important applications in the manufacture of yarns, fabrics, fillers or film materials.
  • the method of the present invention may further comprise: 4') uniformly coating the cellulose obtained in the step 3) on the glass piece, curing The film formability of the cellulosic material was evaluated by comparison with a control sample; wherein the control sample was a cellulosic material to which no functional material was added (the same materials, formulations, and procedures).
  • the film forming property explains the spinnability to some extent, and the possibility of obtaining the fiber is obtained.
  • the film formation test is to compare the film formation process (the process is as close as possible to the spinning conditions, such as drying temperature, speed, water washing, etc.) to the blank film (ie, non-functional substance).
  • the degree of easy peeling of the film on the glass piece was evaluated, and the easier peeling indicates that the film formability is better.
  • the distribution uniformity of the functional substance on the surface or the cross section of the film is judged by means of a microscope or the like. The corresponding functionality of the film was also tested.
  • the test passes, it means that the fiber is more likely to be obtained (spinning and film formation are still different, film formation is only a sufficient condition, not a necessary condition), and the strength and washability of the fiber can be obtained by testing the properties of the film. Feedback; if the film forming property is not good, it is possible to prepare other shapes of cellulosic material products such as lumps, sponges, granules and the like.
  • Step 4' can be performed before or at the same time as step 4).
  • the method of the invention has the following characteristics:
  • the solution of the present invention takes into account the strong acid/strong alkali, high temperature, high pressure and other functionalities that may be encountered in fiber production and processing.
  • the excessive loss caused by the substance provides a shell layer for protecting the functional material, which is more conducive to the functionality of the material product (such as flame retardant, endothermic/exothermic, bacteriostatic, etc.) or more durable (such as aroma, bacteriostatic) , drug release, etc.);
  • the method of the invention can greatly increase the content of the functional substance in the cellulose matrix, and the weight content of the functional material in the product can reach 5-60% or even more. ;
  • the present invention provides useful insights.
  • the present invention simplifies the process and reduces the operation. Have obvious progress and economic value;
  • Figure 1 is a DSC characterization curve of a fiber prepared in Example 1 of the present invention.
  • Example 2 is a DSC characterization curve of a fiber prepared in Example 9 of the present invention.
  • the cellulose solution obtained in the step 1 is used as the continuous phase, and the paraffin wax having a melting point of 28 ° C (10 parts) And calcium stearate (2 parts), diphenylmethane diisocyanate (0.6 parts), toluene diisocyanate (1.5 parts) as a dispersed phase, and formed into an emulsion; high-speed shear 12000r / min to form an emulsion;
  • the comparative samples in Table 1 below are functional fibers (commercially available, Clima, 6.67 dtex) prepared by the method described in WO2009/062657, and subjected to functional comparison after baking, alkali shrinking, bleaching, and dyeing, respectively.
  • the functional loss rate of the sample of this example and the comparative sample was compared by the thermal scanning calorimetry.
  • the cellulose solution obtained in the step 1 is used as a continuous phase, and the dispersion is carried out as a dispersion of 35% of silk fibroin and 2% of dispersant Span80 and PEG-grafted cellulose having a molecular weight of about 1300 (ratio 1:3).
  • Phase the continuous phase was added dropwise to the dispersed phase at a rate of 0.5 ml/min in the reverse transfer method to form an emulsion;
  • the protein mass ratio in the fiber can be adjusted between 20-40% as needed.
  • the cellulose filaments are cut to obtain a fibrin-rich cellulose staple fiber.
  • the above-mentioned protein-rich fiber can be further processed into yarn, various kinds of woven fabrics, knitted fabrics, or masks.
  • the cellulose solution obtained in the step 1 is used as the continuous phase, the three-stage thermochromic pigment with a cellulose mass ratio of 10-25% and a critical temperature of 50 ° C and 70 ° C, 15-25% phase change paraffin and 5% Dispersion a styrene-maleic anhydride resin as a dispersed phase and forming an emulsion;
  • thermochromic cellulose filament having a content of up to 10-25%.
  • the fibers obtained in this example can be displayed in different colors at different temperatures for the production of anti-counterfeiting, warning, decoration, thermal protection and other products.
  • the method uses a color-changing microcapsule to add viscose fiber, wherein the color-changing material is added in an amount of only 2% to 5%.
  • step 2 2) using the cellulose solution obtained in the step 1 as a continuous phase, using a cellulose mass ratio of 50% organophosphorus flame retardant and 1% nano silica, 12% toluene diisocyanate as a dispersed phase, and forming an emulsion;
  • the prepolymer of the above system was induced to form a polymer at the oil-water interface of the emulsion droplets.
  • the initiator is very active and will complete the reaction in a short time.
  • the general treatment is to let the system mix evenly for a period of time, such as 1 minute.
  • the above system is passed through a spinneret to solidify the cellulose to obtain a cellulose fiber excellent in flame retardancy.
  • the flame retardant content can reach 50%, or even more (currently up to 60%), which can effectively improve the flame retardant performance and even improve the fire rating.
  • the flame retardant fibers obtained in this example were tested with a fiber strength tester, and the strength modulus thereof is shown in Table 2 below. It can be seen from the data in the table that the flame retardant addition amount of the flame retardant fiber in this example is higher than that of the commercially available flame retardant fiber Visil (indicating the manufacturer Finnish fiber manufacturer Sateri), and the strength modulus is higher than that, and the advantage is obvious.
  • the above system is passed through a spinneret to solidify the cellulose to obtain a cellulose fiber excellent in aromatic properties.
  • the fragrance content can reach 25% or even more, which can effectively improve the aromatic performance and prolong the aromatic storage period.
  • the traditional method is to coat the plant essence with microcapsules, and then add it to the spinning solution for spinning.
  • the microcapsule addition amount is only 5% (or even lower), and the effective flavor content needs to be multiplied by Microcapsule coverage.
  • step 2 The cellulose solution obtained in step 1 is used as the continuous phase, with a cellulose mass ratio of 35% octadecane and 10% mosquito repellent, 2% benzene-ma resin as the dispersed phase, and a high shear of 10000 r/min. Forming an emulsion at a rate;
  • the above system is passed through a spinneret to solidify the cellulose to obtain a cellulose filament containing a two-component functional substance in which the octadecane and the mosquito repellent are dispersed in the cellulose matrix.
  • the cellulose filaments are cut to obtain a cellulose staple fiber rich in two-component functional substances.
  • the above-mentioned fibers rich in two-component functional substances can be further processed into yarns, various kinds of woven fabrics, knitted fabrics, or fillers, as outdoor products or home textile products.
  • the prior art has no phase change thermostat and mosquito repellent two-component report.
  • the cellulose solution obtained in the step 1 is used as the continuous phase, and the liquid crystal (cholesteryl phthalate) and the 5% dispersant styrene-maleic anhydride resin are used as the dispersed phase at a critical temperature of 25% of the cellulose mass ratio of 50 ° C. And forming an emulsion;
  • the fiber obtained in this example in addition to the liquid crystal, is also provided with a graphene material which enhances heat conduction, and makes the liquid crystal more sensitive to environmental changes.
  • This product can be used in the manufacture of products, signs, trademarks, logos, warning signs, etc., for anti-counterfeiting, warning, decoration, cold and heat protection and other products.
  • a regenerated cellulose membrane that increases the level of mosquito repellent is prepared by the following method:
  • step 2 2) using the cellulose solution obtained in the step 1 as a continuous phase, using a mosquito repellent having a cellulose mass ratio of 35%, 2% benzene-ma resin as a dispersed phase, and forming an emulsion at a high shear rate of 10000 r/min;
  • the above system is uniformly coated on a glass sheet to solidify the cellulose to obtain a cellulose film having a mosquito repellent content dispersed in the cellulose matrix.
  • the degree of peeling of the obtained film on the glass piece (the easier it is to fall off), the film formation uniformity (especially the distribution of the mosquito repellent) is analyzed and tested, such as observation of the surface and cross section of the film by electron microscopy; mosquito repellent (GB/ T 30126-2013 Textile anti-mosquito performance testing and evaluation) to test.
  • the test results show that it is easy to peel off. After drying, the film separates from the substrate by itself, peels off naturally, and the peeled film is intact, without cracking or defect during peeling, and the film is uniform, the film is white and opaque, and the surface is smooth and flat. No obvious bubbles. This shows that the process used in this example has good film formability and high spinnability. After repellent test, the repellent rate was 74.3%.
  • the film obtained in this example can be used for repelling mosquitoes, preventing disease spread, etc., and is suitable for clothing, bedding, outdoor products, automobile interiors, medical supplies, health care products, and the like.
  • a regenerated cellulose membrane for increasing the content of a phase change material is prepared by the following method:
  • a cellulose mass ratio of 5% of dodecyl methacrylate and 1% of allyl methacrylate is added thereto; and the prepolymer of the above system is induced to form a polymer at the oil-water interface of the emulsion droplet;
  • the cellulose was incubated at 50 ° C for 2 hours with a cellulose mass ratio of 0.02% potassium persulfate as an initiator.
  • the degree of peeling of the obtained film on the glass sheet (the easier it is to fall off), the film formation uniformity (especially the distribution of the mosquito repellent), and the analysis, such as observation by a polarizing microscope, or observation of the surface and cross section of the film by an electron microscope.
  • test results show that it is easy to peel off. After drying, the film separates from the substrate by itself, peels off naturally, and the peeled film is intact, without cracking or defect during peeling, and the film formation is uniform, the film is milky white and opaque, and the surface is smooth and flat. No obvious bubbles. It shows that the process used in this example has good film formability and high spinnability.
  • the test using a differential scanning calorimeter (model METTLER DSC822e) is shown in Figure 2, indicating that the phase transition point of the film is about 22 degrees with a ⁇ value of 71.49 J/g.
  • the film obtained in this example can be used for temperature regulation, such as heat dissipation, heat preservation, heat insulation, etc., and is suitable for clothing, bedding, outdoor products, automobile interiors, electronic products, building materials, medical supplies, biological breeding and the like.

Abstract

The present invention provides a method for preparing functional cellulose capable of greatly increasing the effective content of functional materials in fibers. In a cellulose material product obtained according to the method, functional materials account for 5-60% of a relative product mass ratio, or even more, which generally can reach 15% or more or 30% or more. The functional cellulose prepared accordingly can be greatly improved in effects, such as flame retardance, bacteriostasis, moisturizing, skin care, beauty, heat storage and release, aroma, catalysis, and inhibition due to the high content of the functional materials. The method according to the present invention has widely available raw materials, is environmentally friendly during the whole process, is easy to industrial production, and can be applied to fields such as textile manufacturing, medicine, cosmetics, and agriculture.

Description

一种提高功能性物质有效含量的功能性纤维素的制备方法Method for preparing functional cellulose for improving effective content of functional substance 技术领域Technical field
本发明涉及一种纤维素材料制备方法,具体涉及一种提高功能性物质有效含量的功能性纤维素的制备方法,以及利用该方法制备的功能性纤维素长材料。The invention relates to a preparation method of a cellulose material, in particular to a preparation method of functional cellulose for improving the effective content of a functional substance, and a functional cellulose long material prepared by the method.
背景技术Background technique
在各类纤维中,纤维素纤维尤其重要。与化石能源不同,纤维素是自然界中广泛存在的可再生资源,遂在纺织、轻工、石油、国防、冶金、生物、医药等领域发挥着举足轻重的乎是作用。与其他纺丝方法相比,纤维素纤维的制备温度较低,条件相对温和,是绝佳的功能性物质载体。因此将功能性材料引入到纤维材料的研究已有诸多尝试。Cellulose fibers are especially important among the various types of fibers. Different from fossil energy, cellulose is a renewable resource widely found in nature. It plays an important role in the fields of textile, light industry, petroleum, national defense, metallurgy, biology and medicine. Compared with other spinning methods, cellulose fibers have a low preparation temperature and relatively mild conditions, and are excellent functional substance carriers. Therefore, many attempts have been made to introduce functional materials into fiber materials.
在US4908238中描述了将聚乙二醇加入到中空纤维的方法,而EP1430168中则将相变材料直接与纤维素混合。这些是直接地将功能性物质如阻燃剂、阻化剂、储热材料、抑菌剂等,直接与纺丝液相混合,随后通过将纤维素结晶或固化而得到纤维的方法,这样得到的纤维具有一定的温度响应性,能够适时吸热或者放热,但其中的功能性材料,要么无法被牢固的保留在纤维中,要么会导致纤维力学性能下降导致功能性材料泄漏。A method of adding polyethylene glycol to hollow fibers is described in U.S. Patent 4,908, 238, and a phase change material is directly mixed with cellulose in EP 1430168. These are methods in which a functional substance such as a flame retardant, a retarding agent, a heat storage material, a bacteriostatic agent, or the like is directly mixed with a spinning liquid phase, followed by crystallization or solidification of the cellulose to obtain a fiber. The fiber has a certain temperature responsiveness and can absorb heat or exotherm in a timely manner, but the functional material therein cannot either be firmly retained in the fiber or cause a decrease in mechanical properties of the fiber to cause leakage of the functional material.
欧洲发明专利EP0306202公开了一种将含有相变材料或塑晶材料的微球混合在聚合物中制成具有可逆储热性能纤维的技术;在CN103225123A中公开了一种将薄荷油和抗菌剂微胶囊化,再将微胶囊与粘胶纺丝液进行混合,经湿法纺丝得到含有功能性物质的纤维;在CN101942706A中描述了将相变微胶囊在磺化工序、溶解工序、混合工序或纺丝工序时加入到纤维素物料中,在经过纺丝得到功能性纤维的方法。这些方法都采取将功能性物质(薄荷油、抗菌剂或相变材料)微胶囊化后,与纺丝液混合的方法,这种技术的微球制备过程较复杂,且微球的直径、耐热稳定性、耐溶剂稳定性等均影响纤维的制备与性能,如微胶囊的尺寸要求比较严格,否则会造成喷丝孔堵塞等问题; 而且当功能性物质的相对加入量超过质量比5%时,由于微胶囊与纤维素之间的界面面积大幅增加,会大大影响纤维素纤维的成型过程和产品的物理性能。但功能性物质的相对加入量低于质量比5%,纤维的功能性效果不好。European Patent No. EP 0 306 022 discloses a technique for mixing microspheres containing a phase change material or a plastic crystal material in a polymer to form a fiber having reversible heat storage properties; in CN103225123A, a peppermint oil and an antibacterial agent are disclosed. Encapsulation, mixing the microcapsules with the viscose spinning solution, and wet-spinning to obtain fibers containing functional substances; in CN101942706A, the phase change microcapsules are described in the sulfonation step, the dissolving step, the mixing step or A method of adding a functional fiber to a cellulosic material during spinning to obtain a functional fiber by spinning. These methods adopt a method of microencapsulating a functional substance (menthol oil, antibacterial agent or phase change material) and mixing with a spinning solution. The preparation process of the microspheres of this technology is complicated, and the diameter and resistance of the microspheres are resistant. Thermal stability, solvent stability and the like all affect the preparation and properties of the fiber, such as the size requirements of the microcapsules are relatively strict, otherwise it will cause problems such as clogging of the spinning orifice; Moreover, when the relative addition amount of the functional substance exceeds 5% by mass, the interface area between the microcapsule and the cellulose is greatly increased, which greatly affects the molding process of the cellulose fiber and the physical properties of the product. However, the relative addition amount of the functional substance is lower than the mass ratio of 5%, and the functional effect of the fiber is not good.
在WO2009/062657中描述了一种先将功能性物质形成乳液,然后将乳液与纤维素溶液混合,并通过添加提高粘度的疏水性试剂使该乳液稳定化后,再加入纳米颗粒形成悬浮液,随后使纤维素重结晶,获得差别化纤维的方法。该方法有效提高了纤维中功能性材料的含量,但在实际应用中发现,可能是由于功能性材料处于弥散状态,其与纤维素之间的界面能过高,在进一步的加工中(如纤维的织造,染整等)功能性材料的损耗十分严重,对纤维的力学性质也有影响。当然,该方法会对诸如药物缓释等领域的应用有颇多借鉴。In WO 2009/062657 a method is described in which a functional substance is first formed into an emulsion, then the emulsion is mixed with a cellulose solution, and the emulsion is stabilized by adding a viscosity-enhancing hydrophobic agent, and then the nanoparticles are added to form a suspension. The cellulose is then recrystallized to obtain a method of differentiating the fibers. The method effectively increases the content of functional materials in the fiber, but it is found in practical applications that the functional material is in a dispersed state, and the interface energy between it and cellulose is too high, in further processing (such as fiber). The weaving, dyeing and finishing, etc.) the loss of functional materials is very serious, and also has an effect on the mechanical properties of the fibers. Of course, this method can be used for a lot of applications in areas such as drug release.
由此可见,提供一种能大幅提高纤维中的功能性材料有效含量的方法,包括在纤维的制备过程中,功能性材料的加入,与纤维基体的融合,以及在纤维的后加工过程中仍保持较高的功能性材料保有率的方法,是极有必要的。It can be seen that a method for substantially increasing the effective content of functional materials in the fiber is provided, including the addition of functional materials during fiber preparation, fusion with the fibrous matrix, and still in the post-processing of the fibers. A method of maintaining a high functional material retention rate is extremely necessary.
发明内容Summary of the invention
本发明的目的在于针对现有技术中的问题,提供一种能大幅提高纤维中的功能性材料有效含量的功能性纤维素的制备方法。It is an object of the present invention to provide a method for preparing functional cellulose which can substantially increase the effective content of functional materials in fibers in view of the problems in the prior art.
发明人注意到,微胶囊化方法可提供将功能性物质有效保护的壳材。但分别制备微胶囊和纺丝液,再将二者混合的方法具有极大的局限性,微胶囊的相容性和适应性,粒径和形状等都会影响纤维产品的功用。因此这种方法,要么无法容纳足够的功能性物质,如前述CN103225123A中薄荷油不超过1%,抗菌剂不超过8%;要么纤维性能如力学强度下降严重甚至无法适应进一步加工,功能性持久性差,损耗严重。EP1243326也给出了香料或其他功能性物质的类微胶囊制备方法,同样的采取了微胶囊化和纤维化分别进行的步骤,这导致其在大批量制备中的极大的局限性和不经济。在WO2009/062657中给出的方法,虽然能提高功能性材料的含量,但是在纤维的后加工过程中还不能保持较高的功能性材料保有率。The inventors have noted that the microencapsulation process provides a shell material that effectively protects the functional material. However, the preparation of microcapsules and spinning solution separately, and the method of mixing the two has great limitations. The compatibility and adaptability of the microcapsules, the particle size and shape, etc. all affect the function of the fiber product. Therefore, this method can not accommodate enough functional substances, such as CN10225123A, the peppermint oil does not exceed 1%, the antibacterial agent does not exceed 8%; or the fiber properties such as mechanical strength declines severely or even unable to adapt to further processing, and the functional durability is poor. The loss is serious. EP 1243326 also teaches the preparation of microcapsules for perfumes or other functional substances, likewise taking the steps of microencapsulation and fibrillation separately, which leads to great limitations and uneconomical in high-volume preparation. . The method given in WO 2009/062657, while increasing the content of functional materials, does not maintain a high retention of functional materials during post-processing of the fibers.
发明人注意到,纤维素溶液形成纤维的过程中,功能性添加物的乳液液滴直径是非常关键的,在随后工艺中如熟化、碰撞等都可能导致液滴长大,而过大的粒径对于纺丝过程可能造成堵塞;但是,液滴直径的过小,比表面 积增大,这意味着功能性物质的相对含量会严重降低,实质上导致有效含量下降。因此,在功能性纤维素材料的制备过程中,乳液的液滴直径需要稳定保持在一个范围。现阶段常常采用微胶囊法来解决这个问题。而从液滴的形成和长大来说,油水界面性能是非常关键的,它也是关系到功能性材料在纤维素溶液中的均匀分散,以及功能性材料与纤维素之间结合处力学强度的关键之一。微胶囊法可以使液滴直径稳定在一定尺寸,但微胶囊法的界面已经稳定了,稳定存在的界面有其固有的缺陷,本发明从另一方面出发,给出了一种在纤维素溶液中添加功能性材料并形成乳液液滴并在随后的工艺中使油水界面固化的方法。The inventors have noticed that the emulsion droplet diameter of the functional additive is very critical in the process of forming the cellulose solution into fibers, and in the subsequent processes such as ripening, collision, etc., the droplets may grow, and the excessively large particles may be caused. The diameter may cause blockage during the spinning process; however, the diameter of the droplet is too small, the specific surface The increase in product means that the relative content of functional substances is severely reduced, essentially resulting in a decrease in the effective content. Therefore, during the preparation of the functional cellulosic material, the droplet diameter of the emulsion needs to be stably maintained in a range. The microcapsule method is often used at this stage to solve this problem. The oil-water interface performance is critical from the formation and growth of droplets. It is also related to the uniform dispersion of functional materials in cellulose solution and the mechanical strength of the bond between functional materials and cellulose. One of the keys. The microcapsule method can stabilize the droplet diameter to a certain size, but the interface of the microcapsule method has been stabilized, and the stable interface has its inherent defects. The present invention, on the other hand, provides a solution in cellulose. A method of adding a functional material and forming an emulsion droplet and curing the oil-water interface in a subsequent process.
本发明所述的能大幅提高纤维中的功能性材料有效含量的功能性纤维素的制备方法,包括以下步骤:The preparation method of the functional cellulose capable of greatly increasing the effective content of the functional material in the fiber according to the present invention comprises the following steps:
1)配置包括质量浓度5%-12%的氢氧化钠、质量浓度0.1%-9%的氧化锌的溶解纤维素的溶剂,然后加入溶液总质量2%-15%的纤维素,冷冻至-5℃以下,然后在不高于45℃解冻,得到纤维素溶液的步骤;1) Configuring a solvent comprising a sodium hydroxide having a mass concentration of 5% to 12%, a zinc oxide having a mass concentration of 0.1% to 9%, and then adding a cellulose having a total mass of 2% to 15% of the solution, and freezing to - a step of obtaining a cellulose solution after thawing at 5 ° C or lower and then not higher than 45 ° C;
2)将步骤1)得到的纤维素溶液作为连续相,将功能性物质作为分散相,形成乳液;2) using the cellulose solution obtained in the step 1) as a continuous phase, and using a functional substance as a dispersed phase to form an emulsion;
3)向步骤2)得到的乳液体系中加入聚合物单体或预聚体,引发聚合,在乳液中的油水界面处形成聚合物;其中,所述单体或预聚体的质量功能性物质质量的0.05%-29.99%;3) adding a polymer monomer or prepolymer to the emulsion system obtained in the step 2), initiating polymerization, forming a polymer at the oil-water interface in the emulsion; wherein the monomer or prepolymer is a mass functional substance 0.05%-29.99% of the mass;
4)将步骤3)得到的体系中的纤维素固化,得到功能性物质分散在纤维素基体中的功能性纤维素。4) The cellulose in the system obtained in the step 3) is solidified to obtain functional cellulose in which the functional substance is dispersed in the cellulose matrix.
与现有的纤维素的溶解方法,特别是工业化的常规方法:在高温高压下的强碱溶液下进行纤维素溶解,或者用NMMO、离子液体高温溶解相比,步骤1)的目的是形成作为连续相的纤维素溶液,该连续相在随后的步骤中使一步加入和固化功能性物质成为可能。Compared with the existing cellulose dissolution method, especially the conventional method of industrialization: cellulose dissolution under a strong alkali solution under high temperature and high pressure, or dissolution with NMMO, ionic liquid at a high temperature, the purpose of step 1) is to form The continuous phase of the cellulose solution, which makes it possible to add and cure the functional substance in one step in a subsequent step.
步骤1)中,所述纤维素包括纤维素氨基甲酸酯、木质纤维素、芦苇、棉花、亚麻、淀粉、壳聚糖或合成的多糖中的至少一种或其任意组合;其中优选的,纤维素氨基甲酸酯、木质纤维素、淀粉、壳聚糖或合成的多糖聚合度为300-800。 In step 1), the cellulose comprises at least one of cellulose carbamate, lignocellulose, reed, cotton, flax, starch, chitosan or synthetic polysaccharide or any combination thereof; wherein preferably, Cellulose carbamate, lignocellulose, starch, chitosan or synthetic polysaccharides have a degree of polymerization of from 300 to 800.
所述溶液可以是水溶液、NMMO(N-甲基吗啉-N氧化物)水溶液、离子液体等,其中N-甲基吗啉-N-氧化物水溶液中N-甲基吗啉-N-氧化物可以与水以任意比例混合。The solution may be an aqueous solution, an aqueous solution of NMMO (N-methylmorpholine-N oxide), an ionic liquid, or the like, wherein N-methylmorpholine-N-oxidation in an aqueous solution of N-methylmorpholine-N-oxide The material can be mixed with water in any ratio.
其中,离子液体是新近才发展起来的,是完全由一种正离子和一种负离子组成、呈液态的化合物,称之为离子液体,典型的如甲基咪唑六氟磷酸盐。Among them, the ionic liquid is newly developed. It is a compound composed entirely of a positive ion and an anion, and is called a ionic liquid, typically such as methylimidazolium hexafluorophosphate.
研究发现,影响乳液稳定性的关键因素还有纤维素溶液的成分,纤维素溶解过程要相对温和,过高或过低的温度及压力是极为不利的。含有氢氧化钠、氧化锌的水溶液,或进一步包括N-甲基吗啉-N-氧化物或离子液体等会使得纤维素溶解过程容易控制。发明人注意到,上述溶液中含有一定量的水将是极有帮助的。但其中的缘由还有待进一步研究阐释。The study found that the key factor affecting the stability of the emulsion is the composition of the cellulose solution. The cellulose dissolution process is relatively mild, and the too high or too low temperature and pressure are extremely unfavorable. An aqueous solution containing sodium hydroxide or zinc oxide, or further including N-methylmorpholine-N-oxide or an ionic liquid, allows the cellulose dissolution process to be easily controlled. The inventors have noted that it is extremely helpful to have a certain amount of water in the above solution. But the reason for this remains to be further studied and explained.
步骤2)中,乳液形成的方法有很多种,一般单从混合方法,乳液的形成至少有3种方法:1)正相乳液一般是通过将分散相加入到连续相中搅拌形成的;2)相反转法,是典型的将连续相加入到分散相中而形成乳液的方法,特点是能得到更小,更均一的乳液;3)将连续相和分散相同时加入高压剪切泵中,是典型的加压乳化法。因此步骤2)可采用本领域常用的方法来进行,得到乳液。In step 2), there are many methods for forming the emulsion. Generally, there are at least three methods for forming the emulsion from the mixing method: 1) the normal phase emulsion is generally formed by adding the dispersed phase to the continuous phase and stirring; 2) The reverse conversion method is a typical method of adding a continuous phase to a dispersed phase to form an emulsion, which is characterized by being able to obtain a smaller, more uniform emulsion; 3) adding a continuous phase and a dispersion to the high-pressure shear pump, A typical pressurized emulsification method. Thus step 2) can be carried out by methods commonly used in the art to give an emulsion.
所述功能性物质添加量为相对纤维素重量比例的为5%以上,可以为15%以上,甚至更多,超过30%,达到50%或以上,目前5-60%都可以;优选15-60%,更优选30-60%。The functional substance is added in an amount of 5% or more relative to the weight ratio of the cellulose, may be 15% or more, or even more, more than 30%, and 50% or more, and currently 5-60% is acceptable; preferably 15- 60%, more preferably 30-60%.
乳液中的液滴尺寸会影响添加量,如制备纤维,一般要求液滴直径小于单纤维直径的一半即可;如要求小于3.5微米,甚至要求D90小于2微米。The size of the droplets in the emulsion affects the amount of addition. For example, the preparation of the fibers generally requires that the droplet diameter be less than half the diameter of the single fiber; if less than 3.5 microns is required, even D90 is required to be less than 2 microns.
所述功能性物质包括阻燃剂、阻化剂、芳香植物提取物、中成药制剂、维生素A、维生素D、维生素E、脂肪烃、脂肪醇、脂肪酸、脂肪酸酯、酸酐、多元醇、水合盐、石蜡、二元酸、脂溶性蛋白质、植物油、杀菌剂、杀虫剂、抑菌剂、驱虫剂、催化剂、交联剂、热稳定剂、光稳定剂、液晶、染料、颜料、感温变色材料、光敏变色材料中的至少一种或其任意组合。The functional substances include flame retardants, inhibitors, aromatic plant extracts, proprietary Chinese medicine preparations, vitamin A, vitamin D, vitamin E, aliphatic hydrocarbons, fatty alcohols, fatty acids, fatty acid esters, acid anhydrides, polyols, hydration Salt, paraffin, dibasic acid, fat-soluble protein, vegetable oil, bactericide, insecticide, bacteriostatic agent, insect repellent, catalyst, crosslinking agent, heat stabilizer, light stabilizer, liquid crystal, dye, pigment, sensation At least one of a thermochromic material, a photochromic material, or any combination thereof.
功能性物质的选择可根据所需纤维的用途和特性要求来选择,这可以参考本领域的公知常识来进行。 The choice of functional material can be selected based on the intended use and characteristics of the fiber, which can be done with reference to common knowledge in the art.
进一步的,上述功能性物质,还包括前述功能性物质任意比例的溶液或分散液、吸附有上述功能性物质的多孔材料或层状材料、纳米管。Further, the functional substance further includes a solution or dispersion of the functional substance in any ratio, a porous material or a layered material to which the functional substance is adsorbed, and a nanotube.
步骤3)中,所述聚合物包括聚氨酯、密胺树脂、聚丙烯酸酯、苯乙烯类聚合物、乙烯类聚合物、丙烯酸类聚合物、聚碳酸脂、聚酯、聚醚、氟碳聚合物、环氧聚合物、含硅聚合物、聚酰胺、聚酰亚胺、多元醇聚合物、共聚物或以上任意比例的混合物。In step 3), the polymer comprises polyurethane, melamine resin, polyacrylate, styrene polymer, ethylene polymer, acrylic polymer, polycarbonate, polyester, polyether, fluorocarbon polymer , epoxy polymer, silicon-containing polymer, polyamide, polyimide, polyol polymer, copolymer or a mixture of any of the above.
聚合物单体或预聚体的引入,主要是为了得到稳定的、不易被破坏的油水界面,其加入量和聚合时间都能够影响乳液的液滴和稳定性。The introduction of polymer monomers or prepolymers is mainly to obtain a stable, non-destructible oil-water interface, and the amount of addition and polymerization time can affect the droplets and stability of the emulsion.
聚合物单体或预聚物的引入,将根据体系极性、相容性、机械强度等因素来决定。其引发是本领域的公知常识,根据聚合物种类和用量的不同来决定引发剂或引发条件,聚合物单体或预聚物将形成不同分子量或反应程度的壳层,以分隔功能性物质和基体,同时又起到连接和保护的作用。The introduction of the polymer monomer or prepolymer will be determined according to factors such as system polarity, compatibility, mechanical strength and the like. The initiation is a common knowledge in the art, and the initiator or initiating condition is determined according to the kind and amount of the polymer. The polymer monomer or prepolymer will form a shell of different molecular weight or degree of reaction to separate the functional substance and The base body also serves as a connection and protection.
聚合物单体或预聚物向体系中加入的步骤,可能导致热力学因素或动力学因素的变化,从而产生不同的固化机理,壳层的形成可能是从外向内,也可能是从内向外,而这将影响界面的表面性质或粒径。这些性质将会导致功能性材料与外界的隔绝程度或联系程度,如相变材料有良好的热存储性,更适合非直接接触;植物香料则更适合缓慢释放而不是完全隔绝。更重要的是,本发明方法能够大幅提高功能性物质的有效含量,且在后续加工中损失率极低。The step of adding a polymer monomer or prepolymer to the system may result in a change in thermodynamic or kinetic factors, resulting in a different curing mechanism, and the formation of the shell may be from the outside to the inside, or from the inside to the outside. This will affect the surface properties or particle size of the interface. These properties will lead to the degree of isolation or connection of functional materials to the outside world, such as phase change materials have good thermal storage, more suitable for non-direct contact; plant spices are more suitable for slow release rather than complete isolation. More importantly, the method of the present invention is capable of substantially increasing the effective amount of functional material and has a very low loss rate in subsequent processing.
进一步的,所述步骤2)和步骤3)可同时进行,即向所述纤维素溶液体系中同时加入功能性物质和聚合物单体或预聚体,引发聚合,形成乳液体系,此时该过程包括聚合物单体或预聚体和功能性物质一起形成乳液的分散相的步骤,包括在乳液形成后或即将形成时加入聚合物单体或预聚体的步骤。Further, the step 2) and the step 3) can be simultaneously performed by simultaneously adding a functional substance and a polymer monomer or a prepolymer to the cellulose solution system to initiate polymerization to form an emulsion system. The process includes the step of forming a dispersed phase of the emulsion together with the polymer monomer or prepolymer and the functional material, including the step of adding a polymer monomer or prepolymer after the emulsion is formed or about to form.
步骤4)中,所述纤维固化可采用本领域常用的方法,如:1.凝固浴法:将溶于强碱水溶液中的纤维素喷入酸中,纤维素析出,固化;2.温差法:利用纤维素溶液浓度、温度不同,如先配制成20%纤维素浓度的溶液并将其加热到60℃,快速通过低温(如20℃)的低浓度(如5%)的纤维素溶液,大量的纤维素析出固化;3.干湿分离法,纺丝液喷出后在空中飞行一段距离,再进入纺丝液,纤维素固化。所述的纤维素固化后,功能性物质分布于纤维 素基体的内部或表面的至少一处,当功能性物质分布于基体表面时功能性物质的局部嵌进基体中。In step 4), the fiber curing may be carried out by a method commonly used in the art, such as: 1. Coagulation bath method: spraying cellulose dissolved in a strong alkali aqueous solution into an acid, and precipitating and solidifying the cellulose; 2. Temperature difference method : using a solution of cellulose solution at different concentrations and temperatures, such as a solution of 20% cellulose concentration and heating it to 60 ° C, rapidly passing through a low concentration (such as 20 ° C) low concentration (such as 5%) cellulose solution, A large amount of cellulose is precipitated and solidified; 3. Dry and wet separation method, after the spinning solution is sprayed, it flies in the air for a distance, and then enters the spinning solution, and the cellulose is solidified. After the cellulose is cured, the functional substance is distributed in the fiber At least one part of the interior or surface of the matrix, the functional substance is partially embedded in the matrix when the functional substance is distributed on the surface of the substrate.
最后得到的纤维素材料是纤维素母体中包含功能性材料,功能性材料和纤维素母体之间还有聚合物层,所述聚合物层可为连续或非连续的。The resulting cellulosic material is comprised of a functional material in the cellulosic matrix, and a polymeric layer between the functional material and the cellulosic matrix, which may be continuous or discontinuous.
所述纤维素固化,除形成纤维状物外,还可得到包括薄膜、片状物、块状物海绵状物或球状物。纤维状的长丝可用于与其他纤维以任意比例的纱线制造、面料织造、作为填充物或薄膜材料的制备;制成纤维、薄膜、海绵等制品,或其衍生的块状物、多孔状物、片状物、球状物等,在纱线、面料的制造、填充物或薄膜材料的制备等有着重要用途。The cellulose is cured, in addition to forming a fibrous material, and may include a film, a sheet, a massive sponge or a sphere. Fibrous filaments can be used to make yarns of any ratio with other fibers, fabric weaving, as a filler or film material; to make fibers, films, sponges, etc., or to form blocks, porous Objects, sheets, spheres, etc., have important applications in the manufacture of yarns, fabrics, fillers or film materials.
在决定纤维素材料的制品种类的时候,需要考虑纤维素材料的成膜性,因此本发明的方法还可以进一步包括:4’)将步骤3)得到的纤维素均匀涂布在玻璃片上,固化,通过与对照样品的比较,评价纤维素材料的成膜性;其中对照样品为未添加功能性材料的纤维素材料(同样的选材、配方和工序)。When determining the type of the product of the cellulosic material, the film forming property of the cellulosic material needs to be considered. Therefore, the method of the present invention may further comprise: 4') uniformly coating the cellulose obtained in the step 3) on the glass piece, curing The film formability of the cellulosic material was evaluated by comparison with a control sample; wherein the control sample was a cellulosic material to which no functional material was added (the same materials, formulations, and procedures).
成膜性一定程度上说明了可纺性,即可得到纤维的可能性大小。具体的说,成膜性测试是对成膜过程(过程尽量与纺丝成型条件,如干燥温度、速度,水洗等一致)进行与空白膜(即无功能性物质)的进行比较。对于膜在玻璃片上的易剥离程度进行评估,越易剥离说明成膜性越好。通过显微镜等手段,判断功能性物质在膜表面或断面的分布均匀性。同时测试膜的相应功能性。如果测试通过,说明得到纤维的可能性较大(纺丝与成膜仍有差异,成膜只是充分条件,而非必要条件),同时纤维的强度、可洗性可通过测试膜的性能得到一定反馈;如果成膜性不好,可选择制备如块状物、海绵状物、颗粒状物等其他形状的纤维素材料制品。The film forming property explains the spinnability to some extent, and the possibility of obtaining the fiber is obtained. Specifically, the film formation test is to compare the film formation process (the process is as close as possible to the spinning conditions, such as drying temperature, speed, water washing, etc.) to the blank film (ie, non-functional substance). The degree of easy peeling of the film on the glass piece was evaluated, and the easier peeling indicates that the film formability is better. The distribution uniformity of the functional substance on the surface or the cross section of the film is judged by means of a microscope or the like. The corresponding functionality of the film was also tested. If the test passes, it means that the fiber is more likely to be obtained (spinning and film formation are still different, film formation is only a sufficient condition, not a necessary condition), and the strength and washability of the fiber can be obtained by testing the properties of the film. Feedback; if the film forming property is not good, it is possible to prepare other shapes of cellulosic material products such as lumps, sponges, granules and the like.
步骤4’)可以在步骤4)之前或同时进行。Step 4') can be performed before or at the same time as step 4).
此外,成膜性测试中,会产生至少两种物质:膜和滤液,通过对这两者的分析,大致可以了解纤维素材料制品中的功能性物质的分布情况。In addition, in the film formation test, at least two substances are produced: a membrane and a filtrate, and by analyzing the two, the distribution of functional substances in the cellulose material product can be roughly understood.
实验证明上述方法可以得到功能性物质有效含量高的纤维素材料制品,所述功能性物质占相对制品质量比例的5-50%,甚至更多,优选15-60%,更优选30-60%。 Experiments have proved that the above method can obtain a cellulosic material product having a high effective content of a functional substance, the functional substance accounting for 5-50%, or even more, preferably 15-60%, more preferably 30-60% of the relative product mass ratio. .
与现有的功能性纤维素的制备方法相比,本发明的方法具有以下特点:Compared with the existing preparation methods of functional cellulose, the method of the invention has the following characteristics:
1)区别于直接加入功能材料,如阻燃剂、芳香提取物、植物油等,本发明方案更加细致考虑了在纤维生产和加工过程中可能面临的强酸/强碱,高温,高压等对功能性物质造成的过高损耗,提供了保护功能性材料的壳层,有利于材料产品的功能性更加显著(如阻燃、吸热/放热、抑菌等)或更加持久(如芳香、抑菌、药物释放等);1) Different from direct addition of functional materials, such as flame retardants, aromatic extracts, vegetable oils, etc., the solution of the present invention takes into account the strong acid/strong alkali, high temperature, high pressure and other functionalities that may be encountered in fiber production and processing. The excessive loss caused by the substance provides a shell layer for protecting the functional material, which is more conducive to the functionality of the material product (such as flame retardant, endothermic/exothermic, bacteriostatic, etc.) or more durable (such as aroma, bacteriostatic) , drug release, etc.);
2)相比于微胶囊和纤维成型分别进行的方法,本发明方法能大幅提高功能性物质在纤维素基体中的含量,产物中功能性材料的重量含量可达到5-60%,甚至更多;2) Compared with the method of microcapsule and fiber forming separately, the method of the invention can greatly increase the content of the functional substance in the cellulose matrix, and the weight content of the functional material in the product can reach 5-60% or even more. ;
3)在功能性材料,如差别化纤维、功能性薄膜或海绵体制造领域,本发明给出了有益的启示,在具体的大批量制备方面,本发明方案精简了工序,减少了操作环节,有着明显的进步和经济价值;3) In the field of functional materials, such as differentiated fibers, functional films or sponges, the present invention provides useful insights. In terms of specific high-volume preparation, the present invention simplifies the process and reduces the operation. Have obvious progress and economic value;
4)在方法的适用性上,并不仅限于高含量的功能性物质添加,同时对于性质相近(如表面性质相近、亲疏水性质相近、表面电荷相同等)但限于发明人所知而未能穷举的功能性物质,本方法也提供了一定的启示和借鉴。4) In the applicability of the method, it is not limited to the addition of high-content functional substances, and is similar to properties (such as similar surface properties, similar hydrophobic and hydrophobic properties, surface charge, etc.) but limited to the inventors' knowledge and not poor This method also provides some inspiration and reference for the functional substances.
附图说明DRAWINGS
图1为本发明实施例1所制备的一种纤维的DSC表征曲线。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a DSC characterization curve of a fiber prepared in Example 1 of the present invention.
图2为本发明实施例9所制备的一种纤维的DSC表征曲线。2 is a DSC characterization curve of a fiber prepared in Example 9 of the present invention.
具体实施方式Detailed ways
下面结合附图通过实施例来对本发明进行具体阐述,如无特殊说明,均为质量比例。The invention will be specifically described below by way of examples with reference to the accompanying drawings, and unless otherwise specified
实施例1Example 1
一种提高相变材料有效含量的再生纤维素长丝通过如下方法制备:A regenerated cellulose filament which increases the effective content of the phase change material is prepared by the following method:
1)通过将聚合度650的纤维素,溶于含有质量比6.15%的氢氧化钠,8%的氧化锌的水溶液中,冷冻至-5℃以下,然后在不高于45℃(25℃)解冻,得到纤维素溶液;1) by dissolving cellulose of polymerization degree 650 in an aqueous solution containing 6.15% by mass of sodium hydroxide and 8% of zinc oxide, and freezing to below -5 ° C, and then not higher than 45 ° C (25 ° C) Thawing to obtain a cellulose solution;
2)以步骤1所得纤维素溶液作为连续相,以熔点为28℃的石蜡(10份) 和硬脂酸钙(2份)、二苯基甲烷二异氰酸酯(0.6份)、甲苯二异氰酸酯(1.5份)作为分散相,并形成乳液;高速剪切机12000r/min形成乳液;2) The cellulose solution obtained in the step 1 is used as the continuous phase, and the paraffin wax having a melting point of 28 ° C (10 parts) And calcium stearate (2 parts), diphenylmethane diisocyanate (0.6 parts), toluene diisocyanate (1.5 parts) as a dispersed phase, and formed into an emulsion; high-speed shear 12000r / min to form an emulsion;
3)诱发上述体系预聚物在乳液液滴油水界面处形成聚合物;以0.02份乙二胺作为引发剂,让体系均匀混合1分钟。引发剂很活泼,很短时间就会完成反应。3) Inducing the above system prepolymer to form a polymer at the oil-water interface of the emulsion droplet; using 0.02 parts of ethylenediamine as an initiator, the system was uniformly mixed for 1 minute. The initiator is very active and will complete the reaction in a short time.
4)将上述体系经过喷丝板,使纤维素固化,得到石蜡分散在纤维素基体中的一种具有调温功能的纤维素纤维。4) The above system is passed through a spinneret to solidify the cellulose to obtain a cellulose fiber having a temperature-regulating function in which paraffin is dispersed in a cellulose matrix.
经差热扫描量热法分析(仪器型号TA Q20,测试曲线如图1所示),本例中所制得的一种具有调温功能的纤维素纤维,其中石蜡的含量约38.99%。The differential thermal scanning calorimetry analysis (instrument model TA Q20, test curve shown in Figure 1), a cellulose fiber having a temperature regulating function prepared in this example, wherein the paraffin content is about 38.99%.
下表1中对比样品为以WO2009/062657所述方法制备的功能性纤维(市售商品,Clima,6.67dtex),分别进行烘培、碱缩、漂白、染色后的功能性对比,同样以差热扫描量热法对比本实施例样品和对比样品的功能损失率。The comparative samples in Table 1 below are functional fibers (commercially available, Clima, 6.67 dtex) prepared by the method described in WO2009/062657, and subjected to functional comparison after baking, alkali shrinking, bleaching, and dyeing, respectively. The functional loss rate of the sample of this example and the comparative sample was compared by the thermal scanning calorimetry.
从测试数据可知,市售对比纤维(市售商品,Clima,6.67dtex)和本实施例所得纤维都可获得高有效含量的功能性纤维,但在经过烘培、碱缩、漂白、染色后对比样品出现了严重的功能性物质损失,相比之下,本实施例纤维损失微乎其微。From the test data, it is known that commercially available comparative fibers (commercially available, Clima, 6.67 dtex) and the fibers obtained in this example can obtain high effective content of functional fibers, but after baking, alkali shrinking, bleaching, and dyeing, comparison The sample exhibited severe loss of functional material, in contrast to the fiber loss of this example.
表1Table 1
Figure PCTCN2017112519-appb-000001
Figure PCTCN2017112519-appb-000001
实施例2 Example 2
一种提高蛋白质有效含量的再生纤维素长丝通过如下方法制备:A regenerated cellulose filament which increases the effective amount of protein is prepared by the following method:
1)通过将聚合度550的纤维素,溶于含有质量比9%(7%-10%)的氢氧化钠,0.25%(0.1%-5%)的氧化锌的水和离子液体1-甲基-3丁基咪唑氯盐)(其中,水量为20%,离子液体为余量)的混合溶剂溶液中,冷冻至-7℃以下,然后在40℃解冻,得到纤维素溶液;1) Dissolving cellulose having a polymerization degree of 550 in water and ionic liquid 1-A containing 9% by weight (7%-10%) of sodium hydroxide, 0.25% (0.1%-5%) of zinc oxide a solution of the base-3 butyl imidazolium chloride salt (wherein the amount of water is 20%, the ionic liquid is the balance), is frozen to below -7 ° C, and then thawed at 40 ° C to obtain a cellulose solution;
2)以步骤1所得纤维素溶液作为连续相,以纤维素质量比35%的丝蛋白和2%的分散剂Span80和分子量约1300的PEG接枝的纤维素(比例为1:3)作为分散相,以相反转法以0.5ml/min速率向分散相中滴加连续相并形成乳液;2) The cellulose solution obtained in the step 1 is used as a continuous phase, and the dispersion is carried out as a dispersion of 35% of silk fibroin and 2% of dispersant Span80 and PEG-grafted cellulose having a molecular weight of about 1300 (ratio 1:3). Phase, the continuous phase was added dropwise to the dispersed phase at a rate of 0.5 ml/min in the reverse transfer method to form an emulsion;
3)乳液形成后,向其中加入纤维素质量比8.5%的甲苯二异氰酸酯;3) after the emulsion is formed, toluene diisocyanate having a cellulose mass ratio of 8.5% is added thereto;
4)以纤维素质量比0.09%的三乙烯四胺作为引发剂诱发上述体系,预聚物在乳液液滴油水界面处形成聚合物;让体系均匀混合1分钟。4) The above system was induced with triethylenetetramine having a cellulose mass ratio of 0.09% as an initiator, and the prepolymer was polymerized at the oil-water interface of the emulsion; the system was uniformly mixed for 1 minute.
5)将上述体系经过喷丝板,使纤维素固化,得到丝蛋白分散在纤维素基体中的一种富含蛋白质的纤维素长丝。5) The above system is passed through a spinneret to solidify the cellulose to obtain a protein-rich cellulose filament in which the silk protein is dispersed in the cellulose matrix.
纤维中的蛋白质质量比例可根据需要在20-40%间调节。The protein mass ratio in the fiber can be adjusted between 20-40% as needed.
该纤维素长丝经过切断,又得到一种富含丝蛋白的纤维素短纤。The cellulose filaments are cut to obtain a fibrin-rich cellulose staple fiber.
上述富含蛋白质纤维,可进一步加工成纱线,各类机织、针织面料,或面膜等。The above-mentioned protein-rich fiber can be further processed into yarn, various kinds of woven fabrics, knitted fabrics, or masks.
现有的纤维素溶解体系中,蛋白质,特别是动物蛋白的溶解是个难题,5%以上的添加是比较困难的。In the existing cellulose dissolution system, the dissolution of proteins, particularly animal proteins, is a problem, and it is difficult to add more than 5%.
实施例3Example 3
一种提高感温变色材料有效含量的再生纤维素长丝通过如下方法制备:A regenerated cellulose filament which increases the effective content of the thermochromic material is prepared by the following method:
1)通过将竹纤维素,溶于含有质量比7%的氢氧化钠,4.5%的氧化锌的N-甲基吗啉-N-氧化物水溶液中,冷冻至-5℃以下,然后在不高于40℃解冻,得到纤维素溶液;1) by dissolving bamboo cellulose in an aqueous solution of N-methylmorpholine-N-oxide containing 7% by mass of sodium hydroxide and 4.5% of zinc oxide, and freezing to below -5 ° C, then not Thawing above 40 ° C to obtain a cellulose solution;
2)以步骤1所得纤维素溶液作为连续相,以纤维素质量比10-25%的临界温度为50℃和70℃的三段感温变色颜料、15-25%的相变石蜡和5%的分散 剂苯乙烯-马来酸酐树脂作为分散相,并形成乳液;2) The cellulose solution obtained in the step 1 is used as the continuous phase, the three-stage thermochromic pigment with a cellulose mass ratio of 10-25% and a critical temperature of 50 ° C and 70 ° C, 15-25% phase change paraffin and 5% Dispersion a styrene-maleic anhydride resin as a dispersed phase and forming an emulsion;
3)乳液形成过程中,向其中逐滴加入以纤维素质量比2%纳米高岭土颗粒和10%密胺树脂水溶液;3) during the emulsion formation process, adding 2% nano-kaolin particles and 10% melamine resin aqueous solution in a mass ratio of cellulose to the emulsion;
4)诱发上述体系预聚物在乳液液滴油水界面处形成聚合物,调节为弱酸性(pH约为5),混均后,静置1小时,再调为中性;4) Inducing the above system prepolymer to form a polymer at the oil-water interface of the emulsion droplet, adjusting to a weak acidity (pH about 5), after mixing, standing for 1 hour, and then adjusting to neutral;
5)将上述体系经过喷丝板,使纤维素固化,得到含量高达10-25%的多段感温变色纤维素长丝。5) The above system is passed through a spinneret to solidify the cellulose to obtain a multi-stage thermochromic cellulose filament having a content of up to 10-25%.
本例所得纤维可在不同温度下显示不同的颜色,用于防伪、示警、装饰、冷热防护等制品的生产制造。The fibers obtained in this example can be displayed in different colors at different temperatures for the production of anti-counterfeiting, warning, decoration, thermal protection and other products.
与市售变色纤维,如白鹭化纤的幻彩丝相比,其采用变色微胶囊加入粘胶纤维的方法,其中变色材料的添加量仅为2%-5%。Compared with commercially available color-changing fibers, such as Egret chemical fiber, the method uses a color-changing microcapsule to add viscose fiber, wherein the color-changing material is added in an amount of only 2% to 5%.
实施例4Example 4
一种提高阻燃剂有效含量的再生纤维素长丝通过如下方法制备:A regenerated cellulose filament which increases the effective content of the flame retardant is prepared by the following method:
1)通过将棉浆-木浆,溶于含有质量比12%的氢氧化钠,5%的氧化锌,0.1%尿素的水溶液中,冷冻至-5℃以下,然后在不高于45℃解冻,得到纤维素溶液;1) By dissolving the cotton-wood pulp in an aqueous solution containing 12% by mass of sodium hydroxide, 5% zinc oxide and 0.1% urea, freezing to below -5 °C, and then thawing at not higher than 45 °C , obtaining a cellulose solution;
2)以步骤1所得纤维素溶液作为连续相,以纤维素质量比50%有机磷阻燃剂和1%纳米氧化硅、12%甲苯二异氰酸酯作为分散相,并形成乳液;2) using the cellulose solution obtained in the step 1 as a continuous phase, using a cellulose mass ratio of 50% organophosphorus flame retardant and 1% nano silica, 12% toluene diisocyanate as a dispersed phase, and forming an emulsion;
3)以0.02份乙二胺作为引发剂,诱发上述体系预聚物在乳液液滴油水界面处形成聚合物。引发剂很活泼,很短时间就会完成反应,一般处理是让体系均匀混合一段时间,如1分钟。3) Using 0.02 parts of ethylenediamine as an initiator, the prepolymer of the above system was induced to form a polymer at the oil-water interface of the emulsion droplets. The initiator is very active and will complete the reaction in a short time. The general treatment is to let the system mix evenly for a period of time, such as 1 minute.
4)将上述体系经过喷丝板,使纤维素固化,得到一种阻燃性能优异的纤维素纤维。其中阻燃剂含量可达50%,甚至更多(目前最高60%),能有效提高阻燃性能,甚至提高防火等级。4) The above system is passed through a spinneret to solidify the cellulose to obtain a cellulose fiber excellent in flame retardancy. The flame retardant content can reach 50%, or even more (currently up to 60%), which can effectively improve the flame retardant performance and even improve the fire rating.
对本例所得阻燃纤维用纤维强力测试仪进行测试,其强度模量列于下表2中。由表中数据可知,本例阻燃纤维的阻燃剂添加量比市售阻燃纤维Visil(说明厂家芬兰纤维制造商Sateri)高,而强度模量比其高,优势明显。 The flame retardant fibers obtained in this example were tested with a fiber strength tester, and the strength modulus thereof is shown in Table 2 below. It can be seen from the data in the table that the flame retardant addition amount of the flame retardant fiber in this example is higher than that of the commercially available flame retardant fiber Visil (indicating the manufacturer Finnish fiber manufacturer Sateri), and the strength modulus is higher than that, and the advantage is obvious.
表2纤维强度模量Table 2 fiber strength modulus
项目project 市售普通粘胶短纤Commercial staple viscose staple 实施例4阻燃纤维Example 4 Flame Retardant Fiber 市售VisilCommercially available Visil
干断裂强度cN/dtexDry breaking strength cN/dtex 2.202.20 2.382.38 1.521.52
湿断裂强度cN/dtexWet breaking strength cN/dtex 1.031.03 1.941.94 0.690.69
阻燃剂添加量%Flame retardant added amount% 00 5050 3030
实施例5Example 5
一种提高植物香精有效含量的再生纤维素长丝通过如下方法制备:A regenerated cellulose filament which increases the effective content of the plant essence is prepared by the following method:
1)通过将聚合度650的纤维素,溶于含有质量比7%的氢氧化钠,4%的氧化锌,0.1%尿素的水溶液中,冷冻至-5℃以下,然后在不高于45℃解冻,得到纤维素溶液;1) by dissolving cellulose having a polymerization degree of 650 in an aqueous solution containing 7% by mass of sodium hydroxide, 4% of zinc oxide, and 0.1% of urea, and freezing to below -5 ° C, and then not higher than 45 ° C. Thawing to obtain a cellulose solution;
2)通过真空吸附,将薰衣草型植物香精吸附到多孔纳米二氧化硅中(香料:二氧化硅=1:1),二氧化硅平均粒径120nm,以纤维素质量的50%的上述吸附香精的二氧化硅和7.5%甲苯二异氰酸酯作为分散相;以步骤1所得纤维素溶液作为连续相,以5%的分散剂苯乙烯-马来酸酐树脂,并形成乳液;2) Adsorption of lavender-type plant essence into porous nano-silica by vacuum adsorption (perfume: silica = 1:1), average particle size of silica of 120 nm, and 50% of the above-mentioned adsorption flavor of cellulose mass Silica and 7.5% toluene diisocyanate as a dispersed phase; the cellulose solution obtained in step 1 as a continuous phase, 5% dispersant styrene-maleic anhydride resin, and an emulsion;
3)诱发上述体系预聚物在乳液液滴油水界面处形成聚合物;以0.02份乙二胺作为引发剂。3) Inducing the above system prepolymer to form a polymer at the oil-water interface of the emulsion droplet; using 0.02 parts of ethylenediamine as an initiator.
4)将上述体系经过喷丝板,使纤维素固化,得到一种芳香性能优异的纤维素纤维。其中芳香剂含量可达25%,甚至更多,能有效提高芳香性能,延长芳香存储期。4) The above system is passed through a spinneret to solidify the cellulose to obtain a cellulose fiber excellent in aromatic properties. Among them, the fragrance content can reach 25% or even more, which can effectively improve the aromatic performance and prolong the aromatic storage period.
与本例相比,传统方法是用微胶囊包覆植物香精,再加入纺丝液中进行纺丝,其微胶囊添加量仅为5%(甚至更低),而有效香精含量需再乘以微胶囊包覆率。Compared with this example, the traditional method is to coat the plant essence with microcapsules, and then add it to the spinning solution for spinning. The microcapsule addition amount is only 5% (or even lower), and the effective flavor content needs to be multiplied by Microcapsule coverage.
实施例6Example 6
一种提高驱蚊剂和相变材料有效含量的再生纤维素长丝通过如下方法制备: A regenerated cellulose filament which increases the effective content of the mosquito repellent and the phase change material is prepared by the following method:
1)通过将聚合度550的纤维素,溶于含有质量比9%的氢氧化钠,0.35%的氧化锌的水和离子液体1-甲基-3丁基咪唑氯盐的混合溶剂溶液中,冷冻至-7℃以下,然后在40℃解冻,得到纤维素溶液;1) by dissolving cellulose having a polymerization degree of 550 in a mixed solvent solution containing 9% by mass of sodium hydroxide, 0.35% of zinc oxide, and ionic liquid 1-methyl-3 butylimidazolium chloride. Freezing to below -7 ° C, then thawed at 40 ° C to obtain a cellulose solution;
2)以步骤1所得纤维素溶液作为连续相,以纤维素质量比35%的十八烷和10%的驱蚊剂,2%的苯-马树脂作为分散相,在高剪切10000r/min速率下并形成乳液;2) The cellulose solution obtained in step 1 is used as the continuous phase, with a cellulose mass ratio of 35% octadecane and 10% mosquito repellent, 2% benzene-ma resin as the dispersed phase, and a high shear of 10000 r/min. Forming an emulsion at a rate;
3)乳液形成后,向其中加入纤维素质量比5%的甲基丙烯酸丁酯和1%的甲基丙烯酸烯丙酯;3) after the emulsion is formed, a 5% by weight of butyl methacrylate and 1% of allyl methacrylate are added thereto;
4)诱发上述体系预聚物在乳液液滴油水界面处形成聚合物;以纤维素质量比0.02%过硫酸钾作为引发剂,50℃下保温2小时。4) Inducing the above system prepolymer to form a polymer at the oil-water interface of the emulsion droplet; maintaining the cellulose mass ratio of 0.02% potassium persulfate as an initiator, and incubating at 50 ° C for 2 hours.
5)将上述体系经过喷丝板,使纤维素固化,得到十八烷和驱蚊剂分散在纤维素基体中的一种含双组分功能物质的纤维素长丝。5) The above system is passed through a spinneret to solidify the cellulose to obtain a cellulose filament containing a two-component functional substance in which the octadecane and the mosquito repellent are dispersed in the cellulose matrix.
该纤维素长丝经过切断,又得到一种富含双组分功能物质的纤维素短纤。The cellulose filaments are cut to obtain a cellulose staple fiber rich in two-component functional substances.
上述富含双组分功能物质的纤维,可进一步加工成纱线,各类机织、针织面料,或填充物,作为户外用品或家纺用品等。The above-mentioned fibers rich in two-component functional substances can be further processed into yarns, various kinds of woven fabrics, knitted fabrics, or fillers, as outdoor products or home textile products.
现有技术暂无相变调温和驱蚊双组份报道。The prior art has no phase change thermostat and mosquito repellent two-component report.
实施例7Example 7
一种提高液晶材料有效含量的再生纤维素长丝通过如下方法制备:A regenerated cellulose filament which increases the effective content of the liquid crystal material is prepared by the following method:
1)通过将竹纤维素,溶于含有质量比7%的氢氧化钠,4.5%的氧化锌的N-甲基吗啉-N-氧化物水溶液中,冷冻至-5℃以下,然后在不高于40℃解冻,得到纤维素溶液;1) by dissolving bamboo cellulose in an aqueous solution of N-methylmorpholine-N-oxide containing 7% by mass of sodium hydroxide and 4.5% of zinc oxide, and freezing to below -5 ° C, then not Thawing above 40 ° C to obtain a cellulose solution;
2)以步骤1所得纤维素溶液作为连续相,以纤维素质量比25%的临界温度为50℃液晶(胆甾醇壬酸酯)和5%的分散剂苯乙烯-马来酸酐树脂作为分散相,并形成乳液;2) The cellulose solution obtained in the step 1 is used as the continuous phase, and the liquid crystal (cholesteryl phthalate) and the 5% dispersant styrene-maleic anhydride resin are used as the dispersed phase at a critical temperature of 25% of the cellulose mass ratio of 50 ° C. And forming an emulsion;
3)乳液形成过程中,向其中逐滴加入以纤维素质量比0.5%石墨烯颗粒和8%苯乙烯、1%二乙烯苯;3) during the emulsion formation process, adding 0.5% graphene particles and 8% styrene, 1% divinylbenzene to the cellulose mass ratio;
4)诱发上述体系预聚物在乳液液滴油水界面处形成聚合物,加入光引发 剂,紫外光照射30分钟;4) Inducing the above system prepolymer to form a polymer at the oil-water interface of the emulsion droplet, adding light to initiate Irradiation with ultraviolet light for 30 minutes;
5)将上述体系经过喷丝板,使纤维素固化,得到含量高达10-25%的多段液晶纤维素长丝。5) The above system is passed through a spinneret to solidify the cellulose to obtain a multi-stage liquid crystal cellulose filament having a content of up to 10-25%.
本例所得纤维,除含有液晶外,还分布有增强导热的石墨烯材料,可使液晶对环境变化更加灵敏。本例产品可用在商品、招牌、商标、logo、警示牌等,用于防伪、示警、装饰、冷热防护等制品的生产制造。The fiber obtained in this example, in addition to the liquid crystal, is also provided with a graphene material which enhances heat conduction, and makes the liquid crystal more sensitive to environmental changes. This product can be used in the manufacture of products, signs, trademarks, logos, warning signs, etc., for anti-counterfeiting, warning, decoration, cold and heat protection and other products.
实施例8Example 8
一种提高驱蚊剂含量的再生纤维素膜通过如下方法制备:A regenerated cellulose membrane that increases the level of mosquito repellent is prepared by the following method:
1)通过将聚合度550的纤维素,溶于含有质量比9%的氢氧化钠,0.35%的氧化锌的水和离子液体1-甲基-3丁基咪唑氯盐的混合溶剂溶液中,冷冻至-7℃以下,然后在40℃解冻,得到纤维素溶液;1) by dissolving cellulose having a polymerization degree of 550 in a mixed solvent solution containing 9% by mass of sodium hydroxide, 0.35% of zinc oxide, and ionic liquid 1-methyl-3 butylimidazolium chloride. Freezing to below -7 ° C, then thawed at 40 ° C to obtain a cellulose solution;
2)以步骤1所得纤维素溶液作为连续相,以纤维素质量比35%的驱蚊剂,2%的苯-马树脂作为分散相,在高剪切10000r/min速率下并形成乳液;2) using the cellulose solution obtained in the step 1 as a continuous phase, using a mosquito repellent having a cellulose mass ratio of 35%, 2% benzene-ma resin as a dispersed phase, and forming an emulsion at a high shear rate of 10000 r/min;
3)乳液形成后,向其中加入纤维素质量比5%的甲基丙烯酸丁酯和1%的甲基丙烯酸烯丙酯;诱发上述体系预聚物在乳液液滴油水界面处形成聚合物;以纤维素质量比0.02%过硫酸钾作为引发剂,50℃下保温2小时3) after the emulsion is formed, a 5% by weight of butyl methacrylate and 1% of allyl methacrylate are added thereto; and the prepolymer of the above system is induced to form a polymer at the oil-water interface of the emulsion droplet; Cellulose quality is 0.02% potassium persulfate as initiator, and kept at 50 ° C for 2 hours
4’)取上述体系均匀涂布在玻璃片上,使纤维素固化,得到驱蚊剂分散在纤维素基体中的一种提高驱蚊剂含量的纤维素膜。4') The above system is uniformly coated on a glass sheet to solidify the cellulose to obtain a cellulose film having a mosquito repellent content dispersed in the cellulose matrix.
对所得膜在玻璃片上的剥落程度(越易脱落越好),成膜均匀性(特别是驱蚊剂的分布)进行分析测试,如进行电子显微镜观察膜表面及断面;驱蚊性(GB/T 30126-2013纺织品防蚊性能的检测和评价)进行测试。The degree of peeling of the obtained film on the glass piece (the easier it is to fall off), the film formation uniformity (especially the distribution of the mosquito repellent) is analyzed and tested, such as observation of the surface and cross section of the film by electron microscopy; mosquito repellent (GB/ T 30126-2013 Textile anti-mosquito performance testing and evaluation) to test.
测试结果显示,易剥落,该薄膜在干燥后,即自行与基底分离,自然剥落,剥落的膜完整,没有在剥落过程中破裂或缺损,且成膜均匀,膜为白色不透明,表面光滑平整,无明显气泡。这说明本例中所用工艺成膜性良好,具有很高的可纺性。经驱蚊测试,驱避率为74.3%。The test results show that it is easy to peel off. After drying, the film separates from the substrate by itself, peels off naturally, and the peeled film is intact, without cracking or defect during peeling, and the film is uniform, the film is white and opaque, and the surface is smooth and flat. No obvious bubbles. This shows that the process used in this example has good film formability and high spinnability. After repellent test, the repellent rate was 74.3%.
本例所得膜可用于驱避蚊虫,防止疾病传播等,适用于服装、床上用品、户外用品、汽车内饰、医疗用品、保健用品等。 The film obtained in this example can be used for repelling mosquitoes, preventing disease spread, etc., and is suitable for clothing, bedding, outdoor products, automobile interiors, medical supplies, health care products, and the like.
实施例9Example 9
一种提高相变材料含量的再生纤维素膜通过如下方法制备:A regenerated cellulose membrane for increasing the content of a phase change material is prepared by the following method:
1)通过将聚合度550的纤维素,溶于含有质量比9%的氢氧化钠,0.35%的氧化锌的水和离子液体1-甲基-3丁基咪唑氯盐的混合溶剂溶液中,冷冻至-7℃以下,然后在40℃解冻,得到纤维素溶液;1) by dissolving cellulose having a polymerization degree of 550 in a mixed solvent solution containing 9% by mass of sodium hydroxide, 0.35% of zinc oxide, and ionic liquid 1-methyl-3 butylimidazolium chloride. Freezing to below -7 ° C, then thawed at 40 ° C to obtain a cellulose solution;
2)以步骤1所得纤维素溶液作为连续相,以纤维素质量比55%的硬脂酸丁酯,2%的苯-马共聚物树脂作为分散相,在高剪切8000r/min速率下并形成乳液;2) using the cellulose solution obtained in the first step as a continuous phase, with a cellulose mass ratio of 55% butyl stearate and 2% benzene-horse copolymer resin as a dispersed phase at a high shear rate of 8000 r/min. Forming an emulsion;
3)乳液形成后,向其中加入纤维素质量比5%的甲基丙烯酸十二酯和1%的甲基丙烯酸烯丙酯;诱发上述体系预聚物在乳液液滴油水界面处形成聚合物;以纤维素质量比0.02%过硫酸钾作为引发剂,50℃下保温2小时。3) after the emulsion is formed, a cellulose mass ratio of 5% of dodecyl methacrylate and 1% of allyl methacrylate is added thereto; and the prepolymer of the above system is induced to form a polymer at the oil-water interface of the emulsion droplet; The cellulose was incubated at 50 ° C for 2 hours with a cellulose mass ratio of 0.02% potassium persulfate as an initiator.
4’)取上述体系均匀涂布在玻璃片上,使纤维素固化,得到硬脂酸丁酯分散在纤维素基体中的一种提高相变材料含量的纤维素膜。4') The above system is uniformly coated on a glass piece to solidify the cellulose to obtain a cellulose film in which the content of the phase change material is increased by dispersing butyl stearate in the cellulose matrix.
对所得膜在玻璃片上的剥落程度(越易脱落越好),成膜均匀性(特别是驱蚊剂的分布)进行分析测试,如进行偏光显微镜观察,或电子显微镜观察膜表面及断面。The degree of peeling of the obtained film on the glass sheet (the easier it is to fall off), the film formation uniformity (especially the distribution of the mosquito repellent), and the analysis, such as observation by a polarizing microscope, or observation of the surface and cross section of the film by an electron microscope.
测试结果显示,易剥落,该薄膜在干燥后,即自行与基底分离,自然剥落,剥落的膜完整,没有在剥落过程中破裂或缺损,且成膜均匀,膜为乳白色不透明,表面光滑平整,无明显气泡。说明本例中所用工艺成膜性良好,具有很高的可纺性。使用差示扫描量热仪(型号METTLER DSC822e)的测试如图2所示,说明该膜的相变点约22度具有焓值71.49J/g。The test results show that it is easy to peel off. After drying, the film separates from the substrate by itself, peels off naturally, and the peeled film is intact, without cracking or defect during peeling, and the film formation is uniform, the film is milky white and opaque, and the surface is smooth and flat. No obvious bubbles. It shows that the process used in this example has good film formability and high spinnability. The test using a differential scanning calorimeter (model METTLER DSC822e) is shown in Figure 2, indicating that the phase transition point of the film is about 22 degrees with a 焓 value of 71.49 J/g.
本例所得膜可用于温度调节,如散热、保温、隔热等,适用于服装、床上用品、户外用品、汽车内饰、电子产品、建筑材料、医疗用品、生物繁殖饲养等。The film obtained in this example can be used for temperature regulation, such as heat dissipation, heat preservation, heat insulation, etc., and is suitable for clothing, bedding, outdoor products, automobile interiors, electronic products, building materials, medical supplies, biological breeding and the like.
以上所述的实施例,仅仅是对本发明的优选实施方式进行描述,并非对本发明的范围进行限定。由于实施例不能穷举,在不脱离本发明设计精神的前提下,本领域普通工程技术人员对本发明的技术方案做出的各种变形和改进,仅通过简单地改变形状者,均应视为本发明的权利要求书确定的保护范围内。 The above-described embodiments are merely illustrative of preferred embodiments of the invention and are not intended to limit the scope of the invention. Since the embodiments are not exhaustive, various modifications and improvements made by those skilled in the art to the technical solutions of the present invention should be considered as merely by simply changing the shape without departing from the spirit of the present invention. Within the scope of protection defined by the claims of the present invention.

Claims (10)

  1. 一种能大幅提高纤维中的功能性材料有效含量的功能性纤维素的制备方法,包括以下步骤:A method for preparing functional cellulose capable of substantially increasing the effective content of functional materials in fibers, comprising the steps of:
    1)配置包括质量浓度5%-12%的氢氧化钠、质量浓度0.1%-9%的氧化锌的溶解纤维素的溶剂,然后加入溶液总质量2%-15%的纤维素,冷冻至-5℃以下,然后在不高于45℃解冻,得到纤维素溶液的步骤;1) Configuring a solvent comprising a sodium hydroxide having a mass concentration of 5% to 12%, a zinc oxide having a mass concentration of 0.1% to 9%, and then adding a cellulose having a total mass of 2% to 15% of the solution, and freezing to - a step of obtaining a cellulose solution after thawing at 5 ° C or lower and then not higher than 45 ° C;
    2)将步骤1)得到的纤维素溶液作为连续相,将功能性物质作为分散相,形成乳液;2) using the cellulose solution obtained in the step 1) as a continuous phase, and using a functional substance as a dispersed phase to form an emulsion;
    3)向步骤2)得到的乳液体系中加入聚合物单体或预聚体,引发聚合,在乳液中的油水界面处形成聚合物;其中,所述聚合物单体或预聚体的质量是功能性物质质量的0.05%-29.99%;3) adding a polymer monomer or prepolymer to the emulsion system obtained in the step 2), initiating polymerization, forming a polymer at the oil-water interface in the emulsion; wherein the mass of the polymer monomer or prepolymer is 0.05%-29.99% of the mass of the functional substance;
    4)将步骤3)得到的体系中的纤维素固化,得到功能性物质分散在纤维素基体中的功能性纤维素。4) The cellulose in the system obtained in the step 3) is solidified to obtain functional cellulose in which the functional substance is dispersed in the cellulose matrix.
  2. 如权利要求1所述的制备方法,其特征在于:步骤1)中,所述纤维素包括纤维素氨基甲酸酯、木质纤维素、芦苇、棉花、亚麻、淀粉、壳聚糖或合成的多糖中的至少一种或其任意组合;优选的,纤维素氨基甲酸酯、木质纤维素、淀粉、壳聚糖或合成的多糖选择聚合度为300-800。The preparation method according to claim 1, wherein in the step 1), the cellulose comprises cellulose carbamate, lignocellulose, reed, cotton, flax, starch, chitosan or synthetic polysaccharide. At least one of or any combination thereof; preferably, the cellulose carbamate, lignocellulose, starch, chitosan or synthetic polysaccharide has a selected degree of polymerization of from 300 to 800.
  3. 如权利要求1所述的制备方法,其特征在于:步骤1)中,所述溶液为水溶液、N-甲基吗啉-N氧化物水溶液、离子液体中的一种或多种的混合物。The preparation method according to claim 1, wherein in the step 1), the solution is a mixture of one or more of an aqueous solution, an aqueous solution of N-methylmorpholine-N oxide, and an ionic liquid.
  4. 如权利要求1所述的制备方法,其特征在于:步骤2)中,所述功能性物质添加质量相对纤维素质量比例为5-60%,优选15-60%,更优选30-60%。The preparation method according to claim 1, wherein in the step 2), the functional substance is added in a mass to cellulose mass ratio of from 5 to 60%, preferably from 15 to 60%, more preferably from 30 to 60%.
  5. 如权利要求1所述的制备方法,其特征在于:步骤2)中,所述功能性物质包括阻燃剂、阻化剂、芳香植物提取物、中成药制剂、维生素A、维生素D、维生素E、脂肪烃、脂肪醇、脂肪酸、脂肪酸酯、酸酐、多元醇、水合盐、石蜡、二元酸、脂溶性蛋白质、植物油、杀菌剂、杀虫剂、抑菌剂、驱虫剂、催化剂、交联剂、热稳定剂、光稳定剂、液晶、染料、颜料、感温变色材料、光敏变色材料中的至少一种或其任意组合。The preparation method according to claim 1, wherein in the step 2), the functional substance comprises a flame retardant, a inhibitor, an aromatic plant extract, a proprietary Chinese medicine preparation, vitamin A, vitamin D, vitamin E. , aliphatic hydrocarbons, fatty alcohols, fatty acids, fatty acid esters, acid anhydrides, polyols, hydrated salts, paraffin, dibasic acids, fat-soluble proteins, vegetable oils, fungicides, insecticides, bacteriostatic agents, insect repellents, catalysts, At least one of a crosslinking agent, a heat stabilizer, a light stabilizer, a liquid crystal, a dye, a pigment, a thermochromic material, a photochromic material, or any combination thereof.
  6. 如权利要求5所述的制备方法,其特征在于:所述功能性物质,还包 括前述功能性物质任意比例的溶液或分散液、吸附有上述功能性物质的多孔材料或层状材料、纳米管。The preparation method according to claim 5, wherein the functional substance is further included A solution or dispersion of any ratio of the functional substance described above, a porous material or a layered material to which the functional substance is adsorbed, or a nanotube.
  7. 如权利要求1所述的制备方法,其特征在于:步骤3)中,所述聚合物包括聚氨酯、密胺树脂、聚丙烯酸酯、苯乙烯类聚合物、乙烯类聚合物、丙烯酸类聚合物、聚碳酸脂、聚酯、聚醚、氟碳聚合物、环氧聚合物、含硅聚合物、聚酰胺、聚酰亚胺、多元醇聚合物、共聚物或以上任意比例的混合物。The preparation method according to claim 1, wherein in the step 3), the polymer comprises polyurethane, melamine resin, polyacrylate, styrene polymer, ethylene polymer, acrylic polymer, Polycarbonate, polyester, polyether, fluorocarbon polymer, epoxy polymer, silicon-containing polymer, polyamide, polyimide, polyol polymer, copolymer or a mixture of any of the above.
  8. 如权利要求1所述的制备方法,其特征在于:进一步的,所述步骤2)和步骤3)可同时进行。The preparation method according to claim 1, wherein the step 2) and the step 3) are simultaneously performed.
  9. 如权利要求1所述的制备方法,其特征在于:所述方法还包括:4’)将步骤3)得到的纤维素均匀涂布在玻璃片上,固化,通过与对照样品的比较,评价纤维素材料的成膜性;其中对照样品为未添加功能性材料的纤维素材料。The preparation method according to claim 1, wherein the method further comprises: 4') uniformly coating the cellulose obtained in the step 3) on a glass piece, solidifying, and evaluating the cellulose by comparison with a control sample. Film formability of the material; wherein the control sample is a cellulosic material to which no functional material is added.
  10. 一种利用如权利要求1-9任意一项所述的制备方法制备的功能性纤维素材料,其特征在于,所述纤维中包含功能性材料,功能性材料和纤维素母体之间还有聚合物层,所述聚合物层为连续或非连续的,其中纤维中的功能性材料有效含量相对纤维素重量比例为大于5%,优选15-60%,更优选30-60%。 A functional cellulosic material prepared by the process according to any one of claims 1-9, characterized in that the fiber comprises a functional material, and the functional material and the cellulose matrix are also polymerized. The layer, the polymer layer being continuous or discontinuous, wherein the functional material in the fiber has a ratio of effective content to cellulose weight of greater than 5%, preferably from 15 to 60%, more preferably from 30 to 60%.
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